X
XTREME
ADVANTAGE Gimbal
Parts and Service Manual
IMCO 510 East Arrow Highway San Sa n Dim Dimas, as, CA 91 9177 773 3 (800) 899-8058 (909) 592-6162 Fax (909) 592-6052 www.imcomarine.com email
[email protected]
TABLE OF CONTENTS Cutting Transom, Gimbal Installation, Trim Pump Hose Hookup
1
Drive Oil Reservoir Tank, Water Supply Fitting
2
Rear Engine Mount, Shift Cable Adjustment, Steering Hose Hookup
3
Gimbal Housing (Drawing)
4
Gimbal Housing (Parts List)
5
Gimbal Ring (Drawing)
6
Gimbal Ring (Parts List)
7
Gimbal Helmet (Drawing)
8
Gimbal Helmet (Parts List)
9
Gimbal Steering & Trim (Drawing)
10
Gimbal Steering & Trim (Parts List)
11
Note Page
12
Cutting Transom 1. Using the provided template or using the Bravo Drilling fixture that can be purchased through a Mercury MerCruiser Dealer can determine the transom cutout size. (Angle holes for tiller arm are not necessary with Xtreme Advantage Gimbals. 2. Propeller height or crankshaft centerline is best determined by the hull manufacture or by previous testing. 3. Transom thickness must be between 2” and 2 ¼”
Xtreme Advantage Gimbal Installatio n 1. Remove gimbal from shipping carton and remove plywood backing plate. 2. Remove all packing materials, retain steering ram restraints. (Do not allow steering rams to damage painted surfaces.) 3. Position gimbal housing onto transom and hold in place. 4. Secure inner and outer transom pieces together with 8-7/16 washers and 87/16 nylock nuts provided. 5. Tighten fasteners in small increments in a criss cross pattern to 23 ft lbs. IMPORTANT: When inst alling gi mbal to IMCO extension b ox the tw o upper stu ds need to be 2 ¾” for EB-12-N and EB-12-3 and 2 ¼” for EB -14-T extension box’s.
Trim Pump Hose Hookup 1. Use provided hoses to hookup trim pump as pictured below. 2. Fill oil through oil fill cap as shown.
05-8035
Oil Fill
Trim hose up 05-2381 Trim hose down
Page 1
Drive Oil Reservoir 1. Connect the gimbal housing and drive oil reservoir tank together with the hose and fitting provided. IMPORTANT: Drive oil reservoir must b e installed higher than the oil fit ting on gimbal. Run hose as straight as possi ble to avoid a low section i n the system. 2. Hose must be routed away from rotating shaft. CAUTION: Do not overfill d rive oil reservoir!
Oil hose connection
Water Supply Fittin g 1. Install water supply fitting with bolts and lock washers provided. (Torque bolts to 45 in lbs.) 2. Install optional water block of plate with bolts and lock washer provided. (Torque bolts to 45 in lbs.) CAUTION: When using opti onal block off plate provision s for water flow through the drive is mandatory for drive cooling. a. Remove or cut water supply hose in gimbal. b. Route water to external water dump. 05-2013 05-2382
Page 2
Rear Engine Mount 1. Install the rear engine mount attaching hardware on the inner transom plate mounts as shown. Caution : Engine must be align ed to gimbal usin g the appropr iate method fo r each individual application. Bolt Flat Washer Spacer
Bolt Kit 04-8006
Double-wound lockwasher Fiber washer Locknut
Shift Cable Adjust ment 1. With outdrive in neutral position, adjust to 6 ¼” between center of “Cable Adapter End” hole and center of “Cable Pivot”
05-8065
In neutral position, cable from gimbal should be 6 ½” from cable hole center to center of pivot.
Hydrauli c Steerin g Hose Hookup CAUTION: IMCO Xtreme Advantage Gimbals c an only be used wit h full hydraulic steering systems. 1, Attach hoses from helm control as pictured below.
Right
Left
Page 3
g n i s u o 1 H g l i a F b m i G Page 4
Gimbal Housing Fig-1 Item 1 1A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17A 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
Description Gimbal Housing Black Gimbal Housing Silv er " O" Ring -111 (Bulkhead Fitting) Bulkhead Fitting (Oil) Hose Fitting (1/8 NPT-1/4" Hose) " O" Ring (Bearing Carrier) -240 " O" Ring (Bearing Carrier) -045 Bearing Carrier 3/8-16 x 3/4" Flat Head Allen S/S Seal, Oil (Gimbal Bearing Carrier Seal) Gimbal Bearing Insert (Water Hose) Water Hose Cov er Plate Gasket Cov er Plate 10-24 x 1/2" Button Head Allen S/S Bellow (Shift Cable) Lower Swiv el Pin S/N GA 600 & Up Lower Swiv el Pin S/N GA 599 & Down Cotter Key 1/8 x 2 1/2" S/N GA 599 & Down Clip (Lower Pin) 5/16-18 x 3/4" HH SS W/Hole S/N GA 600 Up Hydraulic Manifold Gasket -4 Hose Extension -6 Hose Extension Hydraulic Manifold 1/4-20 x 7/8" Allen Bolt Armer Coat Steel Anode Plate 1/4" Lock Washer SS (For Socket Head Cap Screw) 1/4-20 x 5/8" Allen Bolt S/S Zerk Fitting S/S Grease Short Strap Cap Fitting Hose Anchor 10-24 x 5/8" Hex Head S/S Permaglide Bearing Seal (Upper Swiv el Pin) Gasket (Water Connector) Water Connector Block Off Plate -OptionalWater Connector 1/4" Flat Washer AN 1/4-20 x 1 3/4" Hex Head Bolt 7/16" Thin Washer AN S/S 7/16-20 Lock Nut Thin S/S Cable Glide Teflon Bushing 3/8" NPT x 1/4" NPT Stud, 7/16" x 4 3/4" Stud, 7/16" x 4 1/4" 7/16" Washer AN S/S 7/16-20 Nylock Nut Tin Zink 1/2" Sealing Cord Page 5
Qty 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 2 1 2 1 2 2 1 1 2 2 1 1 1 1 1 2 2 1 1 1 2 6 8 8 1
Part Number 05-1306 05-1307 11-2111 05-2345 09-2004 11-2240 11-2045 05-2308 08-020806061 11-3043 10-3001 05-2004 05-2003 11-1013 05-2376 08-040403041 05-2008 05-3605 05-3320 08-150200141 05-2601 08-230705061 11-1012 05-2317 05-2316 05-2315 08-060604072 05-2009 08-170600001 08-060604051 05-2011 05-2010 05-6012 08-010403051 10-7002 11-3044 11-1045 05-2382 05-2013 08-100600001 08-010604112 08-160900001 08-090904001 09-2012 08-130904231 08-130904211 08-100900001 08-080904002 11-4026
g n i R 2 l g a i b F m i G
Page 6
Gimbal Ring Fig-2
Item 1 1A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Description Gimbal Ring Black Gimbal Ring Silver 7/8-14 Hex Thin Nut Grade 8 Steel Permaglide Bearing Washer S/S Upper Swivel Pin Fiber Washer Gimbal Hinge Pin 1/4-20 x 1/2" 12pt. Bolt Washer, Shim (Lower Pin) 3/8-16 x 2 1/4" 12pt. Bolt Bonding Wire 6" 10-24 x 3/8" Hex Head Bushing, (Lower Swivel Pin) Front Trim Pin (Trim Cylinder) S/S Washer (Big Hole-Trim Pin) Snap Ring B ushing (Tr im Pin) S/S Washer (Small Hole-Trim Pin) 7/16-20 Nylock Nut S/S Cap (Plastic Anchor Pin Cap)
Page 7
Qty 1 1 1 1 1 1 2 2 8 1 2 1 1 1 1 2 2 4
2 2 2
Part Number 05-1297 05-1298 08-091507002 10-4003 08-121500001 05-3343 05-2016 05-2307 08-070604041 05-2036 08-070806131 05-2017 08-010403031 10-7004 05-3611 05-6002 08-211300001 05-2020 05-6004 08-080904001 05-2021
t e m l e 3 H g l i a b F m i G
Page 8
Gimbal Helmet Fig-3
Item 1 1A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Description SC Gimbal Helmet SCX Gimbal Helmet Bellows Sleev e Bellows Kit (U-Joint) Clamp Stud (7/16" x 2 3/4" SS) 7/16" SS AN Washer 7/16-20 Nylock Nut SS " O" Ring (Oil Seal) -019 Insert (Water Hose) Valve Assembly " O" Ring (Valve Assembly) -012 Flange Nut 3/8-24 Self Locking Gasket Shift Cable Assembly 1/8" Pipe - 1/4" Hose (Oil Line) 1/4" Push Lock Hose 8 3/4" (Oil)
Page 9
Qty 1 1 1 1 6 6 6 1 1 1 2 1 1 Kit 1 1
Part Number 05-1309 05-1552 05-2022 05-2023 05-2007 08-130904151 08-100900001 08-080904001 11-2019 05-2004 05-2024 11-2012 08-180803002 11-1014 05-8040 09-2004 09-2003
m i r T & g n 4 i r e i g e t F S l a b m i G
Page 10
Gimbal Steering & Trim Fig-4 Item 1 1A 2* 2 2A 2B 2C 2D 2E 2F 2G 2H 2I 2J 2K 3 3A 4 4A 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
Description Gimbal Housing Black Gimbal Housing Silv er Steering Cap (SC) Steering Cap CA Black Steering Cap NV Black Steering Cap Generic Black Steering Cap ITS Black Steering Cap Tie Bar Starboard Black Steering Cap Tie Bar Port Black Steering Cap CA Silv er Steering Cap NV Silv er Steering Cap Generic Silver Steering Cap ITS Silver Steering Cap Tie Bar Starboard Silver Steering Cap Tie Bar Port Silv er Steering Bracket (Port) Black Steering Bracket (Port) Silver Steering Bracket (Starboard) Black Steering Bracket (Starboard) Silver 7/16-14 x 1 ¼" 12 pt . B olt Trim Ram (Port) Trim Ram (Starboard) 45° Jic -5 to ¼" pipe S/S 316 90° Jic -5 to ¼" pipe S/S 316 -5 Hose Assembly 17½" -5 Hose Assembly 10¼" -5 Hose Assembly 25½" ¾" x 2" Clevis Pin ½" SS AN Washer ½-13 SS Nylock Nut Steering Ram ½" SS Thin Nylock Nut Urethane Bushing Clevis Joint Clevis Bolt Rear Anchor Pin S/S Washer (Big Hole-Trim Pin) Bushing (Trim Pin) S/S Washer (Small Hole-Trim Pin) 7/16-20 Lock Nut SS Cap (Plastic Anchor Pin Cap) 10-24 x 5/8" Hex Head SS 10-24 Lock Nut SS Hose Anchor Page 11
Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 1 1 2 6 4 2 2 4 4 4 2 4 8 4 4 1 2 4 2 2 2 4 4 4
Part Number 05-1306 05-1307 01-1319 01-1551 01-1552 01-1553 01-1554 01-1555 01-1556 01-1558 01-1559 01-1560 01-1561 01-1562 01-1563 05-1312 05-1314 05-1313 05-1315 08-070907091 05-6028 05-6029 09-2009 09-2010 05-2331 05-2332 05-2330 05-6434 08-101000001 08-081008001 05-6030 08-091004001 05-2240 05-1034 05-6035 05-3612 05-6002 05-2020 05-6004 08-080904001 05-2021 08-010403051 08-080403001 05-6012
Notes:
Serial Number Date of Purchase Purchased From Page 12
2/4/10 Rev 2
