Fronius TPS Operating Instructions

TransSynergic 4000 / 5000 TransPuls Synergic 2700 2 700 TransPuls Synergic 3200 / 4000 / 5000 TIME 5000 Digital

GB

Operating Instructions Spare Parts List MIG/MAG power source

42,0426,0001,EN 012005

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Dear Reader

Introduction

Thank you for choosing Fronius - and congratulations on your new new,, technically highgrade Fronius product! This instruction manual will help you get to know your new machine. Read the manual carefully and you will soon be familiar with all the many great features of your new Fronius product. This really is the best way to get the most out of all the advantages that your machine has to offer. Please also take special note of the safety rules - and observe them! In this way, you will help to ensure more safety at your product location. And of course, if you treat your product carefully, carefully, this definitely helps to prolong its enduring quality and reliability - things which are both essential prerequisites for getting outstanding results.





































































Safety rules DANGER!

WARNING!

CAUTION!

“DANGER!” indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. injury. This signal word is to be limited to the most extreme situations. This signal word is not used for property damage hazards unless personal injury risk appropriate to this level is also involved.

“WARNING!” indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. injury. This signal word is not used for property damage hazards unless personal injury risk appropriate to this level is also involved.

“CAUTION!” indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert alert against unsafe practices that may cause property damage.

NOTE!

“NOTE!” indicates a situation which implies a risk of impaired welding result and damage to the equipment.

Important!

“Important!” indicates practical hints and other useful special-information. It is no signal word for a harmful or dangerous situation. situation. Whenever you see any of the symbols shown above, you must pay even closer attention to the contents of the manual!

General remarks

This equipment has been made in accordance with the state of the art and all recognised safety rules. Nevertheless, incorrect operation or misuse may still lead to danger for - the life life and and wellwell-be being ing of of the oper operato atorr or of thir third d parti parties, es, - the equip equipment ment and other other tangi tangible ble asset assets s belongin belonging g to the the owner/ owner/opera operator tor,, - ef effi fici cien entt work workin ing g with with the the equ equip ipme ment nt.. All persons involved in any way with starting up, operating, servicing and maintaining the equipment must - be sui uittab ably ly qu qual alif ifie ied d - kn know ow abo bout ut we weld ldin ing g an and - rea read d and foll follow ow exact exactly ly the the instru instructi ctions ons give given n in this this manua manual. l. The instruction manual must be kept at the machine location at all times. In addition to the instruction manual, copies of both the generally applicable



































General remarks (continued)

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must not be removed must mu st not be cov covere ered, d, pa paste sted d or or pain painted ted ove over r

For information about where the safety instructions and danger warnings are located on the machine, please see the section of your machine’s instruction manual headed “General remarks”. Any malfunctions which might impair machine safety must be eliminated immediately - meaning before the equipment is next switched on. It’s your safety that’s at stake!

Utilisation for intended purpose only

The machine may only be used for jobs as defined by the “Intended purpose”. The machine may ONLY be used for the welding processes stated on the rating plate. Utilisation for any other purpose, or in any other manner manner,, shall be deemed to be "not in accordance with the intended purpose". The manufacturer shall not be liable for any damage resulting from such improper use. Utilisation in accordance with the “intended purpose” also comprises - comp complete lete read reading ing and and follow following ing of of all the instr instructio uctions ns given given in this manu manual al - comp complete lete readi reading ng and and followi following ng of all the the safety safety instr instructi uctions ons and and danger danger warnings - pe perfo rformi rming ng all all stipula stipulated ted insp inspect ection ion and and servi servicin cing g work. work. The appliance must never be used for the following: - Thawing pipes - Ch Char argi ging ng bat batte teri ries es/a /acc ccum umul ulat ator ors s - Start rtiing engines The machine is designed to be used in industrial and workshop environments. The manufacturer shall not be liable for any damage resulting from use of the machine in residential premises. Likewise the manufacturer manufacturer will accept no liability for defective or faulty work results.

Ambient conditions

Operation or storage of the power source outside the stipulated range is deemed to be “not in accordance with the intended use”. The manufacturer shall not be liable for any damage resulting herefrom. Temperature range of ambient air: - wh when en oper operati ating: ng: - 10 °C to to + 40 40 °C (14 °F to to 104 104 °F) °F) - when being trans transporte ported d or store stored: d: - 25 25 °C to + 55 °C (-13 °F to 131 °F) Relative atmospheric humidity: - up to to 50 50 % at 40 40 °C °C (1 (104 °F) - up to to 90 % at at 20 20 °C °C (6 (68 8 °F) °F)





































Obligations of owner/operator

The owner/operator undertakes to ensure that the only persons allowed to work with the machine are persons who - are famil familiar iar with with the the basic basic regula regulation tions s on workp workplace lace safe safety ty and and acciden accidentt prevention and who have been instructed in how to operate the machine - have read and unde understoo rstood d the the section sections s on “safe “safety ty rules” rules” and the “war “war-nings“ contained in this manual, and have confirmed as much with their signatures - be traine trained d in such a way way that that meet meets s with with the the requirem requirement ents s of the work results Regular checks must be performed to ensure that personnel are still working in a safety-conscious manner.

Obligations of personnel

Before starting work, all persons to be entrusted with carrying out work with (or on) the machine shall undertake - to obse observe rve the basic regu regulatio lations ns on on workpla workplace ce safe safety ty and accid accident ent prevention - to read read the the sections sections on “safety “safety rules rules”” and the “warnin “warnings” gs” conta contained ined in this this manual, and to sign to confirm that they have understood these and will comply with them. Before leaving the workplace, personnel must ensure that there is no risk of injury or damage being caused during their absence.

Protection for yourself and other persons

When welding, you are exposed to many different hazards such as: - fl flyi ying ng spa spark rks s and and hot hot meta metall part partic icle les s - arc rad radiat iation ion whi which ch coul could d damag damage e your your eyes eyes and ski skin n -

harmful electr harmful electroma omagnet gnetic ic fields fields which which may put the the lives lives of of cardiac cardiac pacepacemaker users at risk

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electr ele ctrica icall hazar hazards ds from from ma mains ins and we weldi lding ng curr curren entt

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incr in crea ease sed d exp expos osur ure e to to noi noise se



































Protection for yourself and other persons (continued)

“Protective clothing” also includes: - prot protectin ecting g your your eyes eyes and and face face from from UV UV rays, rays, heat heat and and flying flying spa sparks rks with with an appropriate appropriate safety shield containing containing appropriate appropriate regulation filter filter glass - wear wearing ing a pai pairr of appr appropria opriate te regula regulation tion gogg goggles les (with (with side sideguar guards) ds) behin behind d the safety shield - wear wearing ing stout foot footwear wear that will also insul insulate ate even in wet wet condit conditions ions - prot protectin ecting g your your hands hands by wearin wearing g appropr appropriate iate glove gloves s (electri (electrically cally insul insulaating, heat-proof) To lessen your exposure to noise and to protect your hearing against injury, wear ear-protectors! Keep other people - especially children - well away from the equipment and the welding operation while this is in progress. If there are still any other persons nearby during welding, you must - draw thei theirr attenti attention on to to all the dang dangers ers (risk (risk of being being dazzl dazzled ed by by the the arc or injured by flying sparks, harmful welding fumes, high noise immission levels, possible hazards from mains or welding current ...) - pro provid vide e them them with with suita suitable ble prot protect ective ive equ equipm ipment ent and/ and/or or - ere erect ct suit suitab able le prote protecti ctive ve part partiti ition ons s or curt curtain ains. s.

Hazards from noxious gases and vapours

The fumes given off during welding contain gases and vapors that are harmful to health. Welding fumes contain substances which may cause birth defects and cancers. Keep your head away from discharges of welding fumes and gases. Do not inhale any fumes or noxious gases that are given off. Extract all fumes and gases away from the workplace, using suitable means. Ensure a sufficient supply of fresh air. Where insufficient ventilation is available, use a respirator mask with an independent air supply. If you are not sure whether your fume-extraction system is sufficiently powerful, compare the measured pollutant emission values with the permitted threshold limit values.



































Hazards from flying sparks

Flying sparks can cause fires and explosions! Never perform welding anywhere near combustible materials. Combustible materials must be at least 11 meters (35 feet) away from the arc, or else must be covered over with approved coverings. Have a suitable, approved fire extinguisher at the ready. Sparks and hot metal particles may also get into surrounding areas through small cracks and openings. Take suitable measures here to ensure that there is no risk of injury or fire. Do not perform welding in locations that are at risk from fire and/or explosion, or in enclosed tanks, barrels or pipes, unless these latter have been prepared for welding in accordance with the relevant national and international standards. Welding must NEVER be performed on containers that have had gases, fuels, mineral oils etc. stored in them. Even small traces of these substances left in the containers are a major explosion hazard.

Hazards from mains and welding current

An electric shock can be fatal. Every electric shock is hazardous to life. Do not touch any live parts, either inside or outside the machine. In MIG/MAG and TIG welding, the welding wire, the wire spool, the drive rollers and all metal parts having contact with the welding wire are also live. Always place the wirefeeder on an adequately insulated floor or base, or else use a suitable insulating wirefeeder holder. Ensure sufficient protection for yourself and for other people by means of a dry base or cover that provides adequate insulation against the ground/frame potential. The base or cover must completely cover the entire area between your body and the ground/frame potential. All cables and other leads must be firmly attached, undamaged, properly insulated and adequately dimensioned. Immediately replace any loose connections, scorched, damaged or underdimensioned cables or other leads.



































Hazards from mains and welding current (continued)

If the machine is run on a mains network without a PE conductor and plugged into a power outlet socket without a protective-conductor contact, this counts as gross negligence and the manufacturer shall not be liable for any resulting damage. Wherever necessary, use suitable measures to ensure that the workpiece is sufficiently grounded (earthed). Switch off any appliances that are not in use. When working at great heights, wear a safety harness. Before doing any work on the machine, switch it off and unplug it from the mains. Put up a clearly legible and easy-to-understand warning sign to stop anybody inadvertently plugging plugging the machine back into the mains and switching it back on again. After opening up the machine: - disch discharge arge any any compone components nts that that may may be stori storing ng an electr electrical ical charge charge - ensu ensure re that that all all machine machine comp componen onents ts are are electric electrically ally dead dead.. If work needs to be performed on any live parts, there must be a second person on hand to immediately switch off the machine at the main switch in an emergency emergenc y.

Stray welding currents

If the following instructions are ignored, stray welding currents may occur. These can cause: - fires - over overheat heating ing of comp componen onents ts that are conn connecte ected d to to the the workpi workpiece ece - de dest stru ruct ctio ion n of of PE co cond nduc ucto tors rs - da damag mage e to the the mach machine ine and oth other er elec electri trical cal equi equipm pment ent Ensure that the workpiece clamp is tightly connected to the workpiece. Attach the workpiece clamp as close as possible to the area to be welded. On electrically conductive floors, the machine must be set up in such a way that it is sufficiently insulated from the floor. When using current supply distributors, twin head wire feeder fixtures etc.,



































EMC and EMI Precautions

It is the responsibility of the owner/operator to ensure that no electromagne electromagnetic tic interference is caused to electrical and electronic equipment.

If electromagnetic interference interference is found to be occurring, the owner/opera owner/operator tor is obliged to take all necessary measures to prevent this interference. Examine and evaluate any possible electromagne electromagnetic tic problems that may occur on equipment in the vicinity, and the degree of immunity of this equipment, in accordance with national and international regulations: - safety features - ma mains ins,, sign signal al and dat data-t a-tran ransmi smissi ssion on lea leads ds - IT an and d tel telec ecom oms s equ equip ipme ment nt - me meas asur urem emen entt and and cali calibr brat atio ion n devi device ces s Ancillary measures for preventing EMC problems: a) Main Mains s sup suppl plyy - If electr electromag omagneti netic c interfe interferenc rence e still still occurs, occurs, despi despite te the the fact fact that that the main mains s connection is in accordance with the regulations, take additional measures (e.g. use a suitable mains filter). b) Weld elding ing cab cables les - Ke Keep ep th thes ese e as as shor shortt as as pos possi sibl ble e - Arran Arrange ge them them so that that they run close close toge together ther (to preve prevent nt EMI EMI problem problems s as well) - La Layy the them m wel welll awa awayy fro from m oth other er le lead ads. s. c) Equ Equipo ipoten tentia tiall bon bondin ding g d) Workp orkpiece iece groundin grounding g (earthing) (earthing) - wher where e necessa necessary ry,, run run the the connec connection tion to groun ground d (earth) (earth) via suit suitable able capacitors. e) Shielding Shielding,, where where nece necessary ssary - Sh Shie ield ld oth other er equ equip ipme ment nt in the the vic vicin init ityy - Sh Shie ield ld tthe he ent entir ire e weld weldin ing g inst instal alla lati tion on.. Electromagnetic fields may cause as yet unknown damage to health. - Eff Effect ects s on the the health health of of persons persons in in the vicin vicinity ity,, e.g. e.g. users users of heart heart pacepacemakers and hearing aids - User Users s of hea heart rt pacem pacemaker akers s must must take take med medical ical advi advice ce befo before re going going anywhere near welding equipment or welding workplaces - Keep as much much spa space ce as as possible possible betw between een weld welding ing cables cables and head head/bod /bodyy





































Particular danger spots (continued)

While the machine is in use: - ensu ensure re that that all all the the covers covers are closed closed and that all the the sideg sideguard uards s are properly mounted ... - ... and tha thatt all cove covers rs and and sidegu sideguard ards s are kep keptt closed closed.. When the welding wire emerges from the torch, there is a high risk of injury (the wire may pierce the welder’s hand, injure his face and eyes ...). For this reason, when feeder-inching etc., always always hold the torch so that it is pointing away from your body (machines with wirefeeder). Do not touch the workpiece during and after welding - risk of injury from burning! Slag may suddenly “jump” off workpieces as they cool. For this reason, continue to wear the regulation protective gear, and to ensure that other persons are suitably protected, when doing post-weld finishing on workpieces. Allow welding torches - and other items of equipment that are used at high operating temperatures - to cool down before doing any work on them. Special regulations apply to rooms at risk from fire and/or explosion. Observe all relevant national and international regulations.

Risk of scalding from accidental discharge of hot coolant. Before unplugging the connectors for coolant forward flow and return flow, switch off the cooling unit. Power sources for use in spaces with increased electrical danger (e.g. boilers) must be identified by the (for “safety”) mark. However, the power source should not be in such rooms.



































Danger from shielding-gas cylinders

Shielding-gas cylinders contain pressurized gas and may explode if they are damaged. As shielding-gas cylinders are an integral part of the overall welding outfit, they also have to be treated with great care. Protect shielding-gas cylinders containing compressed gas from excessive heat, mechanical impact, slag, naked flames, sparks and arcs. Mount the shielding-gas cylinders in the vertical and fasten them in such a way that they cannot fall over (i.e. as shown in the instruction manual). Keep shielding-gas cylinders well away from welding circuits (and, indeed, from any other electrical circuits). Never hang a welding torch on a shielding-gas cylinder. Never touch a shielding-gas cylinder with a welding electrode. Explosion hazard - never perform welding on a pressurized shielding-gas cylinder. Use only shielding-gas cylinders that are suitable for the application in question, together with matching, suitable accessories (pressure regulators, hoses and fittings, ...). Only use shielding-gas cylinders and accessories that are in good condition. When opening the valve of a shielding-gas cylinder, always turn your face away from the outlet nozzle. Close the shielding-gas cylinder valve when no welding is being carried out. When the shielding-gas cylinder is not connected up, leave the cap in place on the shielding-gas cylinder valve. Observe the manufacturer’s instructions and all relevant national and



































Safety precautions at the installation site and when being transported (continued)

Before transportation, transportation, completely drain any coolant and dismantle the follo wing components: - Wire feed - Wire wo wound co coil - Gas bottle Before commissioning and after transportation, a visual check for damage must be carried out. Any damage must be repaired by trained service personnel before commissioning.

Safety precautions in normal operation

Only operate the machine if all of its protective features are fully functional. If any of the protective features are not fully functional, this endangers: - the life and wellwell-bein being g of the oper operator ator or other other person persons s - the equipm equipment ent and and other tangi tangible ble assets assets belong belonging ing to the the owner/op owner/operato erator r - ef effic ficien ientt worki working ng with with the equ equipm ipment ent.. Any safety features features that are not fully functional must be put right before you switch on the machine. Never evade safety features and never put safety features out of order. Before switching on the machine, ensure that nobody can be endangered by your doing so. -

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At least least once once a week week,, check check the the machin machine e for any dama damage ge that that may may be be visible from the outside, and check that the safety features all function correctly. Always Alwa ys fasten fasten the shieldi shielding-ga ng-gas s cylinder cylinder firml firmlyy, and remo remove ve it altog altogethe ether r before hoisting the machine by crane. Owing Owin g to its its specia speciall properti properties es (in term terms s of elect electrical rical cond conducti uctivity vity,, frostfrostproofing, materials-compatibility materials-compatibility, combustibility etc.), only original coolant of the manufacturer is suitable for use in our machines.



































Preventive and corrective maintenance (continued)

When ordering spare parts, please state the exact designation and the relevant part number, as given in the spare parts list. Please also quote the serial number of your machine.

Safety inspection

The owner/operator is obliged to have a safety inspection performed on the machine at least once every 12 months. The manufacturer also recommend the same (12-month) interval for regular calibration of power sources. A safety inspection, by a trained and certified electrician, is prescribed: - af afte terr any any al alte tera rati tion ons s - aft after er any modif modificati ications ons or insta installati llations ons of addit additiona ionall componen components ts - fol follow lowing ing rep repair airs, s, care care and and maint mainten enanc ance e - at le leas astt eve every ry tw twel elve ve mon month ths. s. Observe the relevant national and international standards standards and directives in connection with the safety inspection. More detailed information on safety inspections and calibration is available from your regional or national service centre, who will be pleased to provide you with copies of the necessary documents upon request.

Disposal

Do not dispose of this device with normal domestic waste! To comply with the European Directive 2002/96/EC on Waste Electrical and Electronic Equipment and its implementation as national law, electrical equipment that has reached the end of its life must be collected separately and returned to an approved recycling facility Any device that you no longer require must be returned to our agent, or find out about the approved collec-



































Copyright

Copyright to this instruction manual remains the property of the manufacturer. The text and illustrations are all technically correct at the time of going to print. The right to effect modifications is reserved. The contents of the instruction manual shall not provide the basis for any claims whatever on the part of the purchaser. If you have any suggestions for improvement, or can point out to us any mistakes which you may have found in the manual, we should be most grateful for your comments.





































Table of contents General remarks ....... ............... ................ ............... ............... ................ ................ ................ ............... ............... ................ ................ ................ ................ .............. .............. ............... ............... .......... 5 Machine concept ........ ................ ................ ................ ................. ................. ................ ................ ................ ................. ................. ................ ................ .............. .............. ................ .............. ...... 5 Functional principle ....... ................ ................. ................ ................ ................ ................. ................. ................ ................ ................ ................. ................. .............. .............. ................ .......... .. 5 Areas of utilisation utilisation......... ................. ................ ................ ................ ................. ................. ................ ................ ................ ................. ................. ................ ............... ............... ................ .......... .. 5 Warning notices affixe affixed d to the machine ........ ................. ................. ................. ................. ................. ................. ................. ................. ................. .............. ............. .......... 6 Special versions ........ Special ................ ................ ................ ................ ................ ................ ................. ................. ................ ................ ................ ................ ............... ............... ............... ............... ............. ..... 7 General remarks ........ ................ ................ ............... ............... ................ ................ ................ ................ ................ ................ ................ ............... ............... .............. .............. ................ .......... .. 7 Alu-Edition ....................... ................................................ .................................................. .................................................. ........................................................... .............................................. ............ 7 CrNi-Edition ...................... ............................................... .................................................. .................................................. ......................................................... ............................................. ............. 7 CMT Va Variants riants ........ ................ ................ ............... ............... ................ ................ ................ ................ ................ ................ ................ ............... ............... ............... ............... ................ .............. ...... 7 TIME 5000 Digital ....................... .............................................. .............................................. .............................................. .................................................... ......................................... ............ 8 System components .................... ........................................... .............................................. .............................................. .................................................... ............................................. ................ 9 General remarks ........ ................ ................ ............... ............... ................ ................ ................ ................ ................ ................ ................ ............... ............... .............. .............. ................ .......... .. 9 Overview ........ ................ ................ ................ ................ ................ ................ ............... ............... ................ ................ ................ ................ ................ ................ ................ ................ ................ ........... ... 9 Descriptions of the control panels ........ Descriptions ................ ................ ................. ................. ................. ................. ................ ................. ................. ................ .............. .............. .............. ...... 10 General remarks ........ ............... ............... ................ ................ ................ ............... ............... ................ ................ ................ ............... ............... ................ ............... .............. ............... .......... 10 Standard Sta ndard control panel ........ ................ ................. ................. ................ ................. ................. ................ ................. ................. ................ ................ .............. .............. ............... .......... ... 10 “Comfort” control panel ........ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ............... .......... ... 14 “US” control panel ......... ................. ................ ................ ................ ................ ................ ................ ................. ................. ................ ................ ................ .............. .............. ............... .......... ... 18



































Fitting the welding torch and putting the cooling unit into service .......... .................... .................... ................... ................... .................... ............... ..... 41 Fitting the welding torch ......... ................. ................ ................. ................. ................. ................. ................. ................. ................. ................. ................. ................ ............... ............ .... 41 Putting the cooling unit into service ......... .................. ................. ................. .................. .................. .................. .................. .................. ................. .............. ............. .......... ... 41 MIG/MAG operating modes ........ ................ ................ ................. ................. ................ ................ ................. ................. ................ ................. ................. .............. ............. ............... ........ 42 General remarks ....... ............... ................ ................ ................ ............... ............... ................ ................ ................ ............... ............... ................ ................ .............. .............. ................ .......... 42 Symbols and abbreviat abbreviations ions ......... ................. ................. ................. ................. ................. ................. ................. ................. ................. ................. ................. ............... .............. ....... 42 2-step mode ........ ................ ................ ................ ................ ................ ................ ............... ............... ................ ................ ................ ................ ................ .............. .............. ............... .............. ....... 43 4-step mode ........ ................ ................ ................ ................ ................ ................ ............... ............... ................ ................ ................ ................ ................ .............. .............. ............... .............. ....... 43 Special Speci al 4-step mode (aluminium welding start-up) ........ ................. ................. ................. ................. ................. .................. ................. ................. ............ ... 44 Spot welding ................... ......................................... ............................................. ............................................. ............................................ ..................................................... ............................... 44 MIG/MAG welding ......... ................. ................. ................. ................ ................. ................. ................ ................. ................. ................. ................. ................ .............. ............. ............... ............. ..... 45 MIG/MAG welding ........ ................ ................ ................. ................. ................ ................ ................. ................. ................ ................. ................. ................ .............. .............. ............... ......... .. 45 Ignition time-out function ......... ................. ................. ................. ................ ................. ................. ................ ................. ................. ................. ................. ............... ............... ............ .... 46 A rc break watchdog function function........ ................. ................. ................ ................ ................. ................. ................ ................. ................. ................ ................ .............. ............. ......... .. 47 Standard Sta ndard manual welding ........ ................. ................. ................ ................. ................. ................ ................. ................. ................. ................. ................ .............. .............. ............. ..... 47 “Spatter-free “Spa tter-free ignition” option ........ ................ ................. ................. ................. ................. ................ ................. ................. ................. ................. .............. .............. ............... ......... .. 48 SynchroPuls SynchroPu ls option ........ ................ ................. ................. ................ ................. ................. ................ ................. ................. ................. ................. ................ .............. ............. .............. ....... 49 Special Speci al 2-step mode for robot interface ......... ................. ................ ................ ................. ................. ................ ................. ................. ................ .............. .............. ........ 50 TIG welding ........ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ .............. .............. ............... ............... ............ .... General remarks ....... ............... ................ ................ ................ ............... ............... ................ ................ ................ ............... ............... ................ ................ .............. .............. ................ .......... Preparations ........................... ...................................................... ...................................................... ...................................................... ......................................................... ................................ TIG welding ......... ................. ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ .............. .............. ................ ............. .....

52 52 52 52



































Process parame parameters ters ........ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ............. ............. ............... ............... ........ 73 MIG/MAG standard synergic/pu synergic/pulse lse synergic welding ......... .................. ................... ................... .................. ................... ................... ................... ............ .. 73 TIG welding ....... ................ ................. ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ .............. .............. ................ .............. ...... 75 Rod electrode (MMA) welding ........ ................ ................. ................. ................. ................. ................. .................. ................. ................. ................. ............... .............. ............ ..... 75 Operating-mode paramet Operating-mode parameters ers ........ ................ ................. ................. ................ ................ ................ ................ ................ ................ ................. ................. .............. ............. ............... ........ 76 Special Speci al 2-step mode for robot interface ......... ................. ................ ................. ................. ................ ................. ................. ................ ................ ............... .............. ....... 76 Special Speci al 4-step mode (aluminium welding start-up) ........ ................. .................. ................. ................. ................. ................. ................. ................. ............ ... 77 Spot welding ...................... ............................................. ............................................. ............................................ ............................................. .................................................. ........................... 77 Set-up menu: Level 2 ........ ................ ................ ................ ................. ................. ................ ................ ................ ................ ................ ................ ................. ............... .............. ............... .......... ... 78 General remarks ........ ............... ............... ................ ................ ................ ............... ............... ................ ................ ................ ............... ............... ................ ............... .............. ............... .......... 78 Standard Sta ndard control panel ........ ................ ................. ................. ................ ................. ................. ................ ................. ................. ................ ................ .............. .............. ............... .......... ... 78 “Comfort” / “US” control panel ......... ................. ................ ................ ................. ................. ................ ................ ................ ................. ................. .............. ............. ............... ........ 78 Parameters 2nd ....................... ................................................ ................................................. ................................................. ....................................................... .......................................... ............ 80 MIG/MAG standard synergic/pu synergic/pulse lse synergic welding ......... .................. ................... ................... .................. ................... ................... ................... ............ .. 80 Operating power sources in parallel ........ ................. .................. ................. ................. ................. ................. ................. ................. .................. ............... ............. ........... .... 82 TimeTw Tim eTwin in Digital process ........ ................. ................. ................ ................ ................ ................ ................ ................ ................. ................. ................ .............. ............. ............... ........ 83 TIG welding ....... ................ ................. ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ .............. .............. ................ .............. ...... 83 Rod electrode (MMA) welding ........ ................ ................. ................. ................. ................. ................. .................. ................. ................. ................. ............... .............. ............ ..... 84 Push-pull unit ........ ................ ................ ................ ................ ................ ................ ................. ................. ................ ................ ................ ................ ................ ............... ............... ................ .............. ...... 87 General remarks ........ ............... ............... ................ ................ ................ ............... ............... ................ ................ ................ ............... ............... ................ ............... .............. ............... .......... 87 Calibrating the push-pull unit ......... ................. ................. .................. ................. ................. .................. ................. ................. ................. ................. .............. ............. .............. ...... 87



































Terms and abbreviations used .................... .......................................... ............................................. ............................................. .................................................. ............................ 116 General remarks ......................... ................................................... .................................................... .................................................... ...................................................... ............................ 116 Terms and abbreviations ...................... ............................................. ............................................. ............................................ .................................................... .............................. 116 Spare parts lists Fronius Worldwide



































General remarks Machine concept

VR

70 00

The TransSynergic TransSynergic (TS) 4000 and TS 5000, TransPuls TransPuls Synergic (TPS) 2700, TPS 3200, TPS 4000 and TPS 5000 power sources are completely digitised, microprocessorr controlled inverter power microprocesso sources. The modular design and potential for system add-ons ensure a high degree of flexibility. The machines can be adapted to any specific situation. All machines except TS 4000/5000 have multi-processerr capability multi-processe capability:: MIG/MAG we welding TIG TI G weld weldin ing g with with tou touch ch-d -dow own n igni igniti tion on Rod Ro d ele elect ctro rode de (M (MMA MA)) wel weld din ing g

Fig.1 Fi g.1

The TS 400 The 4000 0 / 50 5000 00,, TPS TPS 3200 3200 / 400 4000 0 / 5000 and TPS 2700 welding machines





































Warning notices affixed to the machine

US power sources come with extra warning labels affixed to the unit. The warning labels must NOT be removed or painted over.



































Special versions General remarks

Professional processing processing of specific materials requires welding programs that are specially matched to the different materials in question. The special versions of the digital power sources are perfectly matched to these requirements. As a result the most important welding programs can be called up directly from the operating panel. Furthermore, Furthermore, the power sources are characterised by standard features that assist the user when welding these materials. Important! The Technical Data of the special versions corresponds to the Technical Data of the standard power sources.



































TIM IME E 50 500 00 Dig igit ital al

Con onc cept As a universal power source, the TIME 5000 Digital is particularly suited for manual applications. In addition to conventional welding processes, the TIME 5000 Digital also supports high-performance welding processes. The TIME high-performance welding process now has a welding system with digital technology. Functional principle Compared with conventional MIG/MAG processes, the following features bring about faster welding speeds, with a 30 % increase in welding performance: Powe Po werr mod modul ule e wit with h hig high h vol volta tage ge re rese serv rves es High Hi gh-p -per erfo form rman ance ce we weld ldin ing g pr prog ogra rams ms Spe peci cial ally ly se sele lect cted ed sh shie ield ldin ing g ga gase ses s High-per High -perform formance ance wire wirefeed feeder er with with water water-coo -cooled led disk arma armature ture moto motorr for wire wirefeed feed



































System components General remarks

Overview

The power sources of the Digital Series can be run with various system components and options. This makes it possible to optimize procedures and to simplify machine handling and operation, as necessitated by the particular field of application for which the power source is to be used.



































Descriptions of the control panels General remarks

The functions on the control panels are all arranged in a very logical way. way. The various parameters paramete rs needed for welding are easy to select, by pressing the appropriate button, and can easily be altered alte red with butt buttons ons (“S (“Stan tandard dard”) ”) or or the the adjus adjusting ting dial (“Co (“Comfor mfort”), t”), and show sh own n on on the the di disp spla layy dur durin ing g wel weldi ding ng Thanks to the “Synergic” function, whenever you alter any one parameter, suitable adjustments will automatically be made to all the other parameters.





































“Standard” control panel (continued)

Warning! Operating the equipment incorrectly can cause serious injury and damage. Do not use the functions described here until you have read and





































Standard control Standard panel (continued)

(8)

Weld ldiing cur currren entt par param ame ete ter r for selecting the welding current. Before the start of welding, the machine auto-





































Standard control panel (continued)

If you now press the “Process” button (4), the display gives you a read-out of the pre-set gas post-flow time (e.g. “GPo | 0.5 s”)





































“Comfort” control panel

Warning! Operating the equipment incorrectly can cause serious injury and damage. Do not use the functions described here until you have read and





































“Comfort” control panel (continued)

(3)) (3

Parameter Parame ter selec selectio tion n button button ... for for select selecting ing the the followi following ng parame parameter ters: s: arc-length co correction



























































































































































































































































































































































































































































































































































































































































































































































































































































































MIG/MAG welding (continued)

Important! Parameters that have been set on one control panel (e.g. wire feeder or remote control unit) might not be able to be changed on another control panel (e.g. power source). 11. Specify Specify the desired welding welding power with reference reference to any of the following following parameters: parameters: - aa-d dim ime ensi sio on (1 (10) - Sh Shee eett thi thick ckne ness ss (1 (11) 1) - Wel eldi ding ng cu curr rren entt (8) (8) - Wi Wire refe feed ed sp spee eed d (12 (12)) Important! The parameters “a”-dimension (10), sheet thickness (11), welding current (8) and wirefeed speed (12) are directly interlinked. It is only necessary to alter one of the parameters, as the other parameters are immediately adjusted to match. Before you select the “a”-dimension, the welding-speed parameter (17) must be set (recommended welding speed for manual welding: approx. 35 cm/min or 13.78 ipm). 12. Open the gas-c gas-cylind ylinder er valve valve 13.. Set the 13 the g gasas-flo flow w rate: rate: - Pr Pres ess s the the “Gas “Gas-t -tes est” t” but butto ton n (22) (22) - Tu Turn rn the adjusti adjusting-s ng-screw crew on the the undersid underside e of the pressu pressure re regulato regulatorr until the the manometer indicates the desired shielding gas flow-rate 14. Press the the torch torch trigger trigger and and start start welding welding All parameter command values that have been set by means of either the adjusting dial (1) or the buttons on the torch will remain stored until the next time they are changed. This is true even if the power source is switched off and on again in the meantime. In order to achieve an optimum welding result, it is necessary in some cases to make corrections to the arc-length correction and droplet-detachment droplet-detachment / arc-force correction parameters as well as to background parameters such as gas pre-flow, gas post-flow and/or soft-start (feeder creep). For details of how to set the background parameters gas pre-flow, gas post-flow and soft-start (feeder creep), please see “Set-up menu: Level 1”. Important! It is not possible to correct the arc-length on the “Standard” control panel. However, you can set the arc-force correction as a background parameter in the Set-up Menu.

Ignition time-out function

The power source has an “Ignition time-out” function. This function is not factory-activa factory-activa-ted as standard. To activate the ignition time-out: Lau aunc nch h “Se “Sett-u up me menu nu:: Lev Leve el 2“ 2“ Set a value of betwe between en 5 mm and and 100 100 mm, mm, or betw between een 0.20 0.20 in in and and 3.94 3.94 in. (ito | 5 ... ... 100 or ito | 0.20 ... 3,94) Please see the section headed “Set-up menu: Level 2” (“Parameters 2nd”) for more details regarding the settings, setting range and units of measurement of the “Ignition time-out” parameter (ito). Once the torch trigger is pressed, gas pre-flow begins immediately. Wire inching then begins, followed by ignition. If no current starts flowing before the length of wire specified



































Arc break watchdog function

In the factory settings, the arc break watchdog function (Arc) is set to OFF. To activate the arc break watchdog function: Lau La unc nch h “Se “Sett-u up me menu nu:: Le Leve vell 2“ 2“ Set a value value of betw between een 0.0 0.01 1 s and 2 s (Ar (Arc c | 0.01 0.01 ... 2) To deactivate the arc break watchdog function: Lau La unc nch h “Se “Sett-u up me menu nu:: Le Leve vell 2“ 2“ Set it to OFF (Arc | OFF) See the section headed “Set-up menu: Level 2” (“Parameters 2nd”) for information on setting the arc break watchdog parameter (Arc). If the arc breaks and no current starts to flow again within the time defined in the set-up menu, the machine cuts out automatically. The service code “no | Arc“ appears on the control panel. To start welding again, press the torch trigger again. Note! At maximum welding current and very low arc length it is possible that the arc will break without the service code “no | Arc” appearing. If the arc is reduced significantly,, the welding current would have to be increased to more than the significantly maximum current in order to be able to maintain the requested welding power. As this is not acceptable, the power source switches off for safety reasons.

Standard manual welding

The ‘Standard manual welding’ process is a MIG/MAG standard synergic welding process with no synergic function. In the same way as where the synergic function is active, the user selects the welding program (by way of the filler metal, shielding gas and wire diameter) and the operating mode, and then sets the parameters. However, changing one parameter does not result in any automatic adjustments to the other parameters. All of the variable parameters must thus be adjusted individually, as dictated by the welding process in question. Important! As long as the “Standard “Standard manual welding” process is selected, the “SynchroPuls” option is not supported. In the “Standard manual welding” process, the following parameters are available: Wirefeed Wire feed spee speed d (12) (12) ... 0.5 m/mi m/min n - maximu maximum m wirefe wirefeed ed speed speed (e.g. (e.g. 22.0 m/m m/min) in) or or 19.69 ipm. - maximum wirefeed speed (e.g. 866.14 ipm.) Weld elding ing vol volta tage ge (9) (9) ... ... 10.0 10.0 - 40.0 40.0 V (TP (TPS S 2700: 2700: 10. 10.0 0 - 34.0 34.0 V) Arc force force (dyn (dynamic) amic) corre correctio ction n (16) (16) ... for influ influenci encing ng the the short-c short-circui ircuiting ting dyna dynamic mic at at the instant of droplet transfer 0,0 harder, more stable arc 10,,0 10 soft, lo low w-s -sp patt tter er ar arc c Weld elding ing cur curren rentt (8) (8) - only only dis displa playe yed d as as actu actual al val value ue 1. 2. 3. 4.

Switch the mains Switch mains switch switch (G) to the the “I” positio position n (all the indic indicators ators on on the control control panel panel briefly light up) Selectt the “Stan Selec “Standard dard manua manuall welding” welding” process process with with the Proces Process s button button (4) With Wi th the “Mater “Material” ial” button button (6), (6), select select which which filler filler metal metal and shielding shielding gas gas are to be be used With the “Wire “Wire diame diameter” ter” butto button n (7), (7), select select the the diamete diameterr of the the wire



































Standard manual welding (continued)

5.

With the “Mode “Mode”” button button (5), (5), selec selectt the desi desired red opera operating ting mod mode e Important! Parameters that have been set on one control panel (e.g. wire feeder or remote control unit) might not be able to be changed on another control panel (e.g. power source). Note! If the machine does not reach the specified welding voltage, the power source delivers the highest voltage that is possible at that time.

6. 7. 8.

9.

Set the the paramete parameters rs “Wirefe “Wirefeed ed speed” speed” (12), (12), “Weldin “Welding g voltage” voltage” (9) and and “Arc-for “Arc-force ce correction” (16) separately Open Op en th the e gas gas-c -cyl ylin inde derr val valve ve Sett the Se the ga gass-fl flow ow ra rate te:: - Pre Press ss the “Ga “Gas-t s-test est”” butt button on (22 (22)) - Tu Turn rn the adjusti adjusting-s ng-screw crew on the the undersid underside e of the pressu pressure re regulato regulatorr until the the manometer indicates the desired shielding gas flow-rate Press Pre ss the the torc torch h trigg trigger er and and sta start rt weld welding ing

All parameter command values that have been set by means of either the adjusting dial (1) or the buttons on the torch will remain stored until the next time they are changed. This is true even if the power source is switched off and on again in the meantime.

“Spatter-free ignition” option

Important! External enabling of the “spatter-free ignition” option is possible from software version 2.70.1 (power source) upwards. At present, this option only supports aluminium wires of diam. 0.8 0. 8 mm, mm, 1. 1.0 0 mm, mm, 1. 1.2 2 mm mm and and 1. 1.6 6 mm. mm. USA:: 0.9 USA 0.9 mm (0. (0.03 035 5 in.), in.), 1.2 mm (0. (0.04 045 5 in.) in.) and and 1.6 mm ( 1/16 in.) Note! Optimum functioning of the “spatter-free ignition” option can only be ensured in conjunction with Fronius push-pull wirefeed systems. System requirements: Soft So ftwa ware re ve vers rsio ion n 2.6 2.60. 0.1 1 (po (powe werr sou sourc rce) e) Soft So ftwa ware re ve vers rsio ion n 1.4 1.40. 0.15 15 (w (wir iref efee eede der) r) The Spatter Spatter Free Ignition option (SFi) makes it possible to ignite the arc with practically no spatter. At the beginning of welding, the wire is slowly fed as far as the surface of the workpiece and then stopped as soon as it touches down. Next, the welding current is activated and the wire is pulled back. Once the correct arc length has been reached, the wire starts being fed at the speed specified for this weld process. Important! There is a sticker showing a program table on the power source. The stored welding programs are listed in this table. Not all of these welding programs support the SFI function. SFI is automatically deactivated on changing to a program that does not support the SFI function. SFI must be re-activated on changing back to a program that supports the SFI function. To activate the SFi option: Sele Se lect ct your we weld ldin ing g pro prog gra ram m Select Sel ect SFi (pa (param ramet eter er Fdc Fdc - fee feeder der cre creep ep)) in the set set-up -up men menu u Exit Ex it fro rom m the se sett-up up menu



































SynchroPuls option

Important! External enabling of the “SynchroPuls” option is possible from software version 2.70.1 (power source) upwards. This option only supports Fronius manual pushpull and Robacta Drive push-pull (slave) wirefeed systems. System requirements: Soft So ftwa ware re ve vers rsio ion n 2.6 2.60. 0.4 4 (po (powe werr sou sourc rce) e) Soft So ftwa ware re ve vers rsio ion n 1.4 1.40. 0.15 15 (w (wir iref efee eede der) r) The “SynchroPuls” option is recommended for welds using aluminium alloys where you want to give the weld-seams a rippled appearance. This effect is achieved by having the welding power alternate between two operating points. For details on setting the available parameters, please see the section headed “Set-up menu: Level 1”. F ........... Frequency (SynchroPuls) (SynchroPuls) ... OFF ... 0.5 - 5 Hz Hz Factory setting: OFF dFd ....... Offse Offsett welding output (SynchroPuls) (SynchroPuls) ... 0.0 - 2.0 m/min m/min or 0.0 - 78.74 ipm. Factory setting: 2.0 m/min or 78.74 ipm. Al.2 ....... Arc-length correction correction (SynchroPuls) ... +/- 30 % of welding voltage voltage Factory setting: 0 -

-

The two oper operating ating point points s result result from the weld welding ing outpu outputt being being chan changed ged - positiv positively ely and negatively - by a value dFd (Welding-output offset: 0.0 - 2.0 m/min or 0.0 -78.74 ipm) that can be adjusted in the Set-up menu. The freque frequency ncy F of the alte alternati rnation on (OFF (OFF ... ... 0.5 - 5 Hz) Hz) betwee between n the the two two operat operating ing points can also be specified in the Set-up menu The arc-len arc-length gth corre correction ction for the the lower lower of the the two two operati operating ng point points s is made by way way of of the arc-length correction parameter (15) - see “Description of the control panel”. The arc-le arc-length ngth corre correctio ction n for for the high higher er of of the the two two operatin operating g points points must be made made in the Set-up menu, by way of the parameter Al.2 (+/- 30 %). Note! In order to activate SynchroPuls, you must (as a minimum) change the value of the parameter F (frequency) from OFF to a value of between 0.5 Hz and 5 Hz.

The graph below shows how SynchroPuls functions, in this case when used with the “Special 4-step” mode (I-S = Starting-current phase, SL = Slope, I-E = Crater-fill phase):

+

+

SL I

1/F

SL

vD Al.2 dFd

I-S

d e e p s d e

dFd



































Special 2-step mode for robot interface

The Special 2-step mode for robot interface is available when a robot interface or a field bus coupler for robot control is connected to the LocalNet. Important! As soon as a ROB 4000/5000 robot interface or a field-bus coupler is connected to the LocalNet, 2-step mode is automatically selected. After After this, it is only possible to exit from 2-step mode (by pressing the “Mode” button (5) ) once the robot interface has been disconnected from the LocalNet. If a ROB 3000 robot interface is connected, it is possible to select any of the modes (2step mode, 4-step mode, Special 4-step mode, ...). Please see the section headed “Set-up menu: Level 1” for details on the settings, setting range and units of measurement of the available parameters. The parameters for the “Special 2-step mode for robot interface” can only be selected in “Set-up menu: Level 1“ (“Mode” parameter) when a robot interface, or a field bus coupler for robot control, is connected to the LocalNet. The graph below illustrates the mode of functioning of the “Special 2-step mode” (I-S = Starting-current phase, SL = Slope, I-E = Crater-fill phase, t-S = Starting-current duration, t-E = Final-current duration): I

I-S

t-S

SL

SL

t-E

t n e r r u c g n i d l e w

I-E

t

Robot signal 1

0

t Welding on

Fig.34 Mode of function functioning ing of “Special 2-step mode” mode”

Welding off





































Special 2-step mode for robot interface (continued)

“Wire-stick control” function The “Wire-stick control” function is available when a robot interface, or a field bus coupler for robot control, is connected to the LocalNet. Important! The standard factory setting is that the “Wire-stick control” function is not activated. Where needed, activate the “Wire-stick control” function in the “Set-up menu: Level 2” (“Stc | ON”). After the end of welding, the “Wire-stick control” function detects any “sticking” of the wire in the solidifying weld pool. If a sticking wire-tip is detected within 750 ms after the end of welding, the error message “Err | 054” will be output. Warning! A welding process that starts automatically can pose a risk to life. The “Arc on” signal must not be set while the error is being rectified, otherwise otherwise welding will start as soon as the error is rectified. -

Cutt of Cu offf th the e st stic icki king ng wi wire re-t -tip ip

Important! The error message “Err | 054” does not need to be acknowledged. -

The Th e pow power er so sour urce ce is no now w rea ready dy fo forr ope opera rati tion on..



































TIG welding General remarks

Warning! Operating the equipment incorrectly can cause serious injury and damage. Do not use the functions described here until you have read and completely understood all of the following documents: thes th ese e Op Oper erat atin ing g In Inst stru ruct ctio ions ns all oper operating ating instr instructio uctions ns for the syst system em comp componen onents, ts, espe especially cially the “Safe “Safety ty rules” The TIG welding process is only possible in conj conjunc unctio tion n with with the the “Co “Comfo mfort” rt” or the the “US “US”” contr control ol pane panell wit ith h a TI TIG G gas as-v -val alve ve tor orch ch Warning! An electric shock can be fatal. If the machine is plugged into the mains electricity supply during installation, installation, there is a high risk of very serious injury and damage. Only carry out work on the machine when the th e mai mains ns sw swit itch ch is in th the e “O” “O” po posi siti tion on,, the th e mac machi hine ne is un unpl plug ugge ged d fro from m the the ma main ins. s.

Preparations

1. 2. 3. 4. 5. 6. 7. 8. 9.

TIG welding

Switch the Switch the main mains s switch switch (G) (G) to the the “O” “O” positi position on Unplu Un plug g the the ma machi chine ne fro from m the the ma mains ins Dismo Dis mount unt the MIG MIG/MA /MAG G weld welding ing tor torch ch Plug the the grounding grounding (earthi (earthing) ng) cable cable into curre current nt socket socket (C) and and latch itit in firmly firmly With Wi th the other other end end of the ground grounding ing (earthin (earthing) g) cable, cable, establis establish h a connectio connection n to the workpiece Plug the the welding welding cable cable of the TIG TIG gas-valve gas-valve weldi welding ng torch torch into current current socke sockett (B) and latch it by turning it clockwise Screw the the pressure pressure regula regulator tor onto onto the (argon) (argon) shielding shielding-gas -gas cylinde cylinderr and tighten tighten it Attach Att ach the gas hos hose e to the the pres pressur sure e regul regulato ator r Plug Pl ug in th the e mai mains ns pl plug ug

Caution! Risk of injury and damage from electric shock. As soon as the mains switch is in the “I” position, the tungsten electrode of the welding torch is LIVE. Make sure that the tungsten electrode does not touch any persons or electrically conducting or earthed parts (e.g. housing etc.)



































Igniting the arc

Ignition of the welding arc is effected by touching down the tungsten electrode onto the workpiece. 1.

Place Plac e the the gas gas nozz nozzle le on on the the igni igniti tion on location so that there is a gap of 2 - 3 mm (0.08 - 0.12 in.) between the tungsten tip and the workpiece

2.

Gradually Gradua lly til tiltt up the wel weldin ding g torch torch unt untilil the tungsten tip touches the workpiece

3.

Raise the tor Raise torch ch and piv pivot ot it int into o the the normal position - the arc ignites Start weld ldiing

Fig.35 Fig .35 Plac Placing ing the the gas nozzle nozzle down

Fig.36 Arc ignites ignites when when electrode electrode is touched down on workpiece

4.



































TIG-Comfort-Stop option

If desired, the power source can also be fitted with the optional “TIG Comfort Stop”. System requirements: Soft So ftwa ware re ve vers rsio ion n 3.0 3.00. 0.2 2 (po (powe werr sou sourc rce) e) At the end of the welding operation, the welding current is switched off automatically automatically if the length of the arc increases by more than a defined amount. This prevents the arc being unnecessarily elongated when the TIG gas-valve torch is lifted off the workpiece. Important! For details of how to activate and make settings for the optional “TIG Comfort Stop” function, please refer to the section headed “CSS parameter”. The standard factory setting is that the optional “TIG Comfort Stop” function of the power source is deactivated. 1.

Welding

2.

During we During weldi lding, ng, bri brief efly ly rai raise se tor torch ch - The arc len length gth is incr increa eased sed sig signif nifiicantly

Fig. Fi g.38 38 Wel eldi ding ng



































TIG-Comfort-Stop option (continued)

3.

Lowerr the Lowe the we weld ldin ing g tor torch ch - Th The e arc arc le leng ngth th is de decr crea ease sed d significantly - th the e opti option onal al TIG TIG Com Comfo fort rt Sto Stop p function is triggered

4.

Keep the Keep the wel weldin ding g torc torch h at at the the sam same e height: - the wel weldin ding g curr current ent is con contin tinuou uously sly decreased (downslope) and - the arc go goe es ou outt.

Fig.40 Fig .40 Low Lowerin ering g the the torch torch

Important! The downslope is pre-set and cannot be adjusted. 5.

Fig.41 Keeping the torch torch at the same height height and and then removing it

Raise Rai se th the e torc torch h from from th the e work workpie piece. ce.





































TIG welding with TIG Comfort Stop

TIG welding: the following diagram shows the welding current sequence when the optional TIG Comfort Stop function is activated.

I

Pre-set welding current

t

Downslope Fig.42 TIG welding welding process with with the optional TIG TIG Comfort Stop Stop function activated activated

CSS parameter

The “TIG Comfort Stop” function is activated and set by means of the CSS parameter. The CSS parameter is located in the “Set-up Menu - Level 2”, “TIG welding”. For more detailed information on how to access the Set-up menu and set the parameters, please refer to the section headed “Set-up Menu - Level 2” in the User Manual.



































Rod electrode (MMA) welding General remarks

The “Rod electrode (MMA) welding” process is only possible in conjunction with the “Comfort” und “US” control panels. Warning! Operating the equipment incorrectly can cause serious injury and damage. Do not use the functions described here until you have read and completely understood all of the following documents: documents: thes th ese e Op Oper erat atin ing g In Inst stru ruct ctio ions ns all opera operating ting instr instructio uctions ns for the syst system em comp componen onents, ts, espe especiall ciallyy the the “Saf “Safety ety rules” If the rod electrode (MMA) welding process is selected, any cooling device present is automatically deactivated. deactivated. It is not possible to switch it on. Warning! An electric shock can be fatal. If the machine is plugged into the mains electricity supply during installation, installation, there is a high risk of very serious injury and damage. Only carry out work on the machine when the th e mai mains ns sw swit itch ch is in th the e “O” “O” po posi siti tion on,, the th e mac machi hine ne is un unpl plug ugge ged d fro from m the the ma main ins. s.

Preparations

1. 2. 3. 4.

Unplug Unplu g the the ma machi chine ne fro from m the the ma mains ins Switch Swi tch the the main mains s switch switch (G) to to the the “O” posi positio tion n Dismou Dis mount nt the MIG MIG/MA /MAG G weld welding ing tor torch ch Plug the the groundin grounding g (earthing (earthing)) cable into into either either current current socke sockett (B) or (C), (C), dependin depending g upon which type of electrode is to be used, and latch it in firmly 5. With the other other end end of the groun grounding ding (earth (earthing) ing) cable, cable, estab establish lish a connect connection ion to the the workpiece et (B) or (C



































Rod electrode (MMA) welding (continued)

All parameter command values that have been set by means of the adjusting dial (1) will remain stored until the next time they are changed. This is true even if the power source is switched off and on again in the meantime.

Hot-Start function

In order to obtain optimum welding results, it will sometimes be necessary to set or adjust the Hot-Start function: Advantages: Improved Impr oved ignit ignition, ion, even when usin using g electr electrodes odes with poor ignit ignition ion prope properties rties Better Bett er fusion fusion of the the base base meta metall in the star start-up t-up phas phase, e, meani meaning ng fewer fewer cold cold-shut -shut defects Larg La rgel elyy pre preve vent nts s sla slag g inc inclu lusi sion ons s For details on setting the available parameters, parameters, please see the section headed “Set-up menu: Level 2”. I (A)

Legend Hti ...... Hot-current time, 0-2 s, factory setting: 0.5 s HCU .. HotHot-sta start rt current, current, 0-100%, 0-100%, factory factory setting: 50 % IH ........ Main current = Pre-set welding current

Hti

300 HCU 200

IH t (s) 0,5

1

Fig.43 Exampl Example e of “Hot-S “Hot-Start” tart” function

1,5

Mode of functioning During the specified hot-current time (Hti), the welding current is increased to a certain value. This value (HCU) is 0-100% higher than the selected welding current (IH).



































Job mode General remarks

“Job Mode” enhances the quality of welding-engineering fabrication, both in manual welding and also in semi-automa semi-automatic tic and fully automated operation. The traditional way of reproducing often-needed jobs (operating points) has been to document the required parameters parameters by hand. In Job Mode, it is now possible to create, copy, delete and retrieve up to 100 different jobs. Important! Job Mode is only available on power sources equipped with either the “Comfort” or “US” control panels. Important! If using the TR 2100 TIME remote control unit and VR 4000-30 TIME wirefeeder, the „Job mode“ function is not available. Once the remote control unit or wirefeeder is connected, the MIG/MAG pulse synergic welding process is automatically selected. No other process can be selected on the power source. The following syntax is used in Job Mode, on the left-hand indicator: - - - ........ No job in this program location (only when you you try to retrieve a job from this location, otherwise nPG) nPG .... ...... .. No job in in this progra program m location location PrG ....... There is a job in this program location Pro ........ Job is being created created / copied in this program location dEL ....... Job is being being deleted deleted from this this program location

Creating a job

The machine comes with no jobs pre-programmed. A job has to be created before it can be retrieved. To create a job, proceed as follows:



































Creating a job (continued)

Important! If the selected program location already has a job stored in it, then this existing job will be overwritten with the new job. This action cannot be undone. 5.

“PrG” appe “PrG” appears ars on the lef left-h t-hand and dis displa playy to indicate that the job is now stored. Release the Store button (21).

6.

Brieflyy pres Briefl press s th the e Stor Store e butto button n (21) (21) to to exit from the job menu

Important! The parameters in the set-up menu are stored automatically with every job except for the functions “PushPull Unit”, “Cooling-unit cut-out”, “Welding-circuit “Welding-circuit resistance measurement” and “Welding-circuit inductivity”

Copying/overwriting a job

You can copy a job that has already been stored in one program location to any other program location. To copy a job, proceed as described below: 1.

With the With the “Pr “Proc ocess ess”” butt button on (4), (4), sel select ect “Job Mode” as the process. The display now shows the last job to be used.

2.

Use the ad adjus justin ting g dial dial (1) to sel select ect which job you want to copy

3.

Brieflyy pres Briefl press s the the Stor Store e butto button n (21) (21) to to change to the job menu. The first vacant program location for the job to





































Deleting a job

A job that has been stored to a program location can also be deleted again. To delete a job, proceed as described below: 1.

Brieflyy pres Briefl press s the the Stor Store e butt button on (21 (21)) to change to the job menu. The first vacant program location is indicated.

2.

With the With the adjus adjustin ting g dial dial (1), (1), sel select ect the job to be deleted the “DEL” symbol lights up on the “Wire diameter” button (7).

3.

Press an Press and d hold hold th the e “Wir “Wire e diam diamete eter” r” button “DEL” (7). The left-hand display reads “dEL” - the job is deleted.

4.

“nPG”” appe “nPG appear ars s on the the lef leftt-ha hand nd display to indicate that the job is now deleted. Release the Wire diameter “DEL” button (7).

5.

Briefl Bri eflyy pres press s the the Stor Store e butt button on (21 (21)) to



































Job correction General remarks

The “Job correction” function allows the user to tailor the set-up parameters to suit individual jobs.

(21)

(2)

(4) (1)

(4)



































Exiting the job correction menu

1.

Pres Pr ess s the the Sto tore re bu butt tton on (2 (21) 1)

Important! Any alterations are saved by exiting from the “Job correction” menu. The available parameters are listed below:

Available parameters

permanently settable parameters ... cann ca nnot ot be al alte tere red d ap apar artt fro from m in in the the “Job correction“ menu. can ca n onl onlyy be co corr rrec ecte ted d in in the the “J “Job ob correction” menu.

subsequently correctable parameters ... with wi th bo boun unda dary ry va valu lues es fo forr whi which ch an adjusting range can be defined With Wi thin in th this is se sett ttin ing g ran range ge,, the these se parameters can be corrected from the following control elements: - “C “Com omfo fort rt”” co cont ntro roll pa pane nell - “U “US” S” co con ntr tro ol pan panel el - Jo JobM bMas aste terr weld weldin ing g torc torch h - RC RCU U 400 4000 0 rem remot ote e con contr trol ol un unit it - Win RC RCU U (Job (JobExp Explor lorer er sof softwa tware) re)

Permanently settable parameters

“Min.” and “max.” are used for setting ranges that differ according to power source, wire feed, welding program etc.



































Permanently settable parameters (continued)

dYn dynamic dyn amic - Arc force dynamic correction (standard arc) or pulse correction (pulsed arc), (functionalityy is analogous to the parameter “Arc force dynamic correction” or “Arc force (functionalit dynamic” - see the section headed “Description of the control panel”) unit setting range factory setting

1 +/ - 5 -

GPr Gas pr e-flow e-flow time Unit Setting range Factory setting

s 0 - 9,9 0,1

GPo Gas po post-flow st-flow time Unit Setting range Factory setting

s 0 - 9,9 0,5

Fdc Fee eed der er c creep unit

m/min

ipm.




































SL Slope Sl ope unit setting range factory setting

s 0,1 - 9,9 1,0

I-E I (current) - End unit setting range factory setting

% of welding current 0 - 200 50

Important! The parameters “Starting-current “Starting-current duration” (t-S) and “Final-current duration” (t-E) are available when a robot interface, or a field bus coupler for robot control, is connected to the LocalNet. t-S time - Starting current unit setting range factory setting

s OFF, 0.1 - 9.9 OF F






































AL.2 A rcrc-L Length correction0.2 correction0.2 - for the upper operating point of the pulsed welding power where the SynchroPuls option is enabled: unit setting range factory setting

% +/- 30 of the welding voltage 0

Important! The arc-length correction for the lower operating point is made using Parameter AL.1. tri Trigger Tri gger -- subsequent correction of operating mode: 2-step, 4-step, special 2-step, special 4-step and spot-welding



































Parameters that can be corrected at a later time (continued)

PcL Power ower c correction Low - Correction boundary (low) for the welding power unit setting range factory setting

% of the value set for P (see section “permanently settable parameters”) 0 - 20 0

Important! The parameter P can be decreased by means of the wirefeed speed parameter (e.g. from the JobMaster welding torch). The maximum such decrease is by the value set for PcL. AL.c A rc Length ength.c .correction orrection - correction boundary for arc length high and low



































Shielding gas set-up menu General remarks

The shielding gas set-up menu offers easy access to the shielding gas settings.

Standard control Standard panel: Accessing

Accessing the shielding gas set-up menu 1. Pl Plug ug in th the e mai mains ns pl plug ug 2. Swi Switch tch the the main mains s switch switch (G) to to the the “I” posi positio tion n 3. Pre Press ss and and ho hold ld the the sto store re butt button on (21 (21))



































Gas test parameter

“Min.” and “max.” are used for setting ranges that differ according to power source, wire feed, welding program etc. GPr Gas pr e-flow e-flow time Unit Setting range Factory setting

s 0 - 9,9 0,1

GPo Gas po post-flow st-flow time Unit Setting range

s 0 99



































Set-up menu: Level 1 General remarks

The digital power sources come with a wealth of expert knowledge already built in! You can retrieve and use any of the optimised parameters parameters stored in the machine whenever you wish. The set-up menu provides simple access to this expert knowledge plus some additional functions. It enables the parameters to be easily adapted to the various tasks.





































“Comfort” / “US” control panel: Accessing

The power source is now in the set-up menu for the “MIG/MAG standard synergic welding” process, and the first paramete parameterr GPr (gas pre-flow time) is displayed.





































“Comfort” / “US” control panel: Accessing

6. 7.

Press Pres s the the “M “Mod ode” e” bu butt tton on (5 (5)) Rele Re leas ase e the the Sto Store re but butto ton n (21) (21)..





































Process parameters





































MIG/MAG standard synergic/ pulse synergic

If you release the feeder inching button (23) and press it again before the end of a 1second period, the sequence starts again from the beginning. This makes it possible to position the wire continuously at the low wirespeed of 1 m/min or 39.37 ipm when nee-





































MIG/MAG standard synergic/ pulse synergic

ALt A rc Length time - time of the arc length increased by ALS. During the ALt time there is a continuous decrease in the arc length to the currently set value.



























































































































































































































































































































































































































































































































































































































































































































































































































































































Technical data Special voltages

For machines designed for special voltages, the technical data on the rating plate applies. For all machines with a permitted mains voltage of up to 460 V: the mains plug supplied as standard allows operation at voltages of up to 400 V. For mains voltages up to 460 V, fit an approved mains plug or install the mains supply directly.

TPS 2700

Mains voltage

3 x 400 V

Mains voltage tolerance

± 15 %

Power frequency

50 / 60 Hz

Mains fuse protection

16 A slow-blow

Primary continuous current (100 % d.c.)

6.6 A

Primary continuous power

4.5 - 8.7 kVA

Cos phi

0,99

Degree of efficiency

87 %

Welding current range: MIG/MAG Rod electrode (MMA) TI G Welding current at

10 min/40°C (104°F)

3 - 270 A 10 - 270 A 3 - 270 A 40 % d.c. 60 % d.c. 100 % d.c.

Welding voltage range according to standard characteristic MIG/MAG Rod electrode (MMA) TI G Max. welding voltage Open-circuit voltage Protection

270 A 210 A 170 A 14.2 - 27.5 V 20.4 - 30.8 V 10.1 - 20.8 V 50 V IP 23

Type of cooling

AF

Insulation class

B

Marks of conformity Safety Measurements l x b x h Weight

CE, CSA S 625 x 290 x 475 mm 24.6 x 11.4 x 18.7 in. 27 kg 59.5 lb.



































TPS 2700 MV

Mains voltage

3 x 200-240 V 3 x 380-460 V


± 10 %

Power frequency

50/60 Hz


25/16 A slow-blow


6.4 -14.2 A


4.6 - 10.7 kVA

Cos phi

0,99


88 - 91 %

Welding current range MIG/MAG Rod electrode (MMA) TIG Welding current at

10 min/40°C (104°F)

3 - 270 A 10 - 270 A 3 - 270 A 35 % d.c. 60 % d.c. 100 % d.c.

Welding voltage range according to standard characteristic MIG/MAG Rod electrode (MMA) TIG Max. welding voltage Open-circuit voltage Protection

270 A 210 A 170 A 14.2 - 27.5 V 20.4 - 30.8 V 10.1 - 20.8 V 50 V IP 23

Type of cooling

AF

Insulation class

B


CE, CSA S 625 x 290 x 475 mm 24.6 x 11.4 x 18.7 in. 27 kg 59.5 lb.



































TPS 3200

Mains voltage

3 x 400 V


± 15 %

Power frequency

50/60 Hz


35 A slow-blow


12.6 -16.7 A


8.7 - 11.5 kVA

Cos phi

0,99


91 %


10 min/40°C (104°F)

3 -320 A 10 -320 A 3 -320 A 40 % d.c. 60 % d.c. 100 % d.c.

Welding voltage range according to standard characteristic MIG/MAG Rod electrode (MMA) TI G

320 A 260 A 220 A 14.2 - 30.0 V 20.4 - 32.8 V 10.1 - 22.8 V

Max. welding voltage (320 A)

52,1

Open-circuit voltage

65 V

Degree of protection

IP 23

Type of cooling

AF

Insulation class

F

Marks of conformity Safety Dimensions l x b x h Weight

CE S 625 x 290 x 475 mm 24.6 x 11.4 x 18.7 in. 35.6 kg 35.61 lb.



































TPS 3200 MV

Mains voltage

3 x 200-240 V 3 x 380-460 V


± 10 %

Power frequency

50 / 60 Hz


35 A slow-blow


10.6 -31.2 A


8.7 - 11.5 kVA

Cos phi

0,99


90 - 91 %

Welding current range: MIG/MAG Rod electrode (MMA) TIG Welding current at

10 min/40°C (104°F)

3 -320 A 10 -320 A 3 -320 A 40 % d.c. 60 % d.c. 100 % d.c.

320 A 260 A 220 A

Welding voltage range according to standard characteristic MIG/MAG Rod electrode (MMA) TIG

14.2 - 30.0 V 20.4 - 32.8 V 10.1 - 22.8 V

Max. welding voltage (320 A)

49.1 -63.1 V

Open-circuit voltage

64 -67 V

Degree of protection

IP 23

Type of cooling

AF

Insulation class

F





































TS/TPS 4000

Mains voltage

3 x 400 V


± 15 %

Power frequency

50 / 60 Hz


35 A slow-blow


-


12.2 kVA

Cos phi

0,99


88 %


10 min/40°C (104°F)

3 -400 A 10 -400 A 3 -400 A 50 % d.c. 60 % d.c. 100 % d.c.


400 A 365 A 320 A 14.2 - 34.0 V 20.4 - 36.0 V 10.1 - 26.0 V 70 V IP 23

Type of cooling

AF

Insulation class

F


CE, CSA S 625 x 290 x 475 mm 24.6 x 11.4 x 18.7 in. 35.2 kg 77.6 lb.





































TS/TPS 4000 MV

Mains voltage

3 x 200-240 V 3 x 380-460 V


± 10 %

Power frequency

50 / 60 Hz


63/35 A slow-blow


15.3 - 34.4 A


10.6 - 12.4 kVA

Cos phi

0,99


88 - 91 %


10 min/40°C (104°F)

3 - 400 A 10 - 400 A 3 - 400 A 50 % d.c. 60 % d.c. 100 % d.c.


400 A 365 A 280 - 320 A 14.2 - 34.0 V 20.4 - 36.0 V 10.1 - 26.0 V 68 - 78 V IP 23

Type of cooling

AF

Insulation class

F





































TS/TPS 5000

Mains voltage

3 x 400 V


± 15 %

Power frequency

50 / 60 Hz


35 A slow-blow


18 - 29.5 A


13.1 kVA

Cos phi

0,99


90 %


10 min/40°C (104°F)

3 - 500 A 10 - 500 A 3 -500 A 40 % d.c. 60 % d.c. 100 % d.c.


500 A 450 A 360 A 14.2 - 39.0 V 20.4 - 40.0 V 10.1 - 30.0 V 70 V IP 23

Type of cooling

AF

Insulation class

F





































TS/TPS 5000 MV

Mains voltage

3 x 200-240 V 3 x 380-460 V


± 10 %

Power frequency

50 / 60 Hz


63/35 A slow-blow


10.1 - 36.1 A


12.4 - 13.9 kVA

Cos phi

0,99


88 - 91 %


10 min/40°C (104°F)

3 - 500 A 10 - 500 A 3 - 500 A 40 % d.c. 60 % d.c. 100 % d.c.


14.2 - 39.0 V 20.4 - 40.0 V 10.1 - 30.0 V 68 - 78 V AF

Insulation class

F

Safety Measurements l x b x h Weight

See TPS 2700 MV / 3200 MV / 4000 MV / 5000 MV

IP 23

Type of cooling Marks of conformity

Technical data d ata US power source

500 A 450 A 320 - 340 A




































TIME 5000 Digital

Mains voltage

3 x 380-460 V


± 10 %

Power frequency

50 / 60 Hz


35 A slow-blow

Primary continuous current (450 A, 60 % d.c.)

32.5 A


21.4 kVA

Cos Phi (500 A)

0,99


91 %

Welding current range TI ME MIG/MAG Rod electrode (MMA) TI G Welding current at

10 min/40°C (104°F)

3 - 500 A 3 - 500 A 10 - 500 A 3 - 500 A 40 % d.c. 60 % d.c. 100 % d.c.

Welding voltage range according to standard characteristic TI ME MIG/MAG Rod electrode (MMA) TI G Max. welding voltage Open-circuit voltage Protection

500 A 450 A 360 A 28.0 - 48.0 V 14.2 - 39.0 V 20.4 - 40.0 V 10.1 - 30.0 V 70 V IP 23

Type of cooling

AF

Insulation class

F





































Welding program databases Explanation of symbols

The key symbols for the welding program databases are explained below. The databases contain the welding programs depending on the following settings on the control panel: Operating mode: P = pulse synergic welding S = standard synergic welding Example: -

Material (A) Wire di diameter (B (B)

(D)

(A)

(C)

(B)





































Terms and abbreviations used General remarks

The terms and abbreviations listed here are used in connection with functions that are either included in the standard scope of supply or that are available as optional extras.

Terms and abbreviations

AL.c .... Arc length.correction length.correction ... Correction boundaries boundaries (high and low) for for the arc length length (JobCorrection (JobCorrectio n function) AL.1 .... Arc length correction.1 correction.1 ... General General arc-length correction correction (JobCorrection (JobCorrection function) function) AL.2 .... Arc length correction.2 correction.2 ... Arc length correction correction for the higher operating operating point of the pulsed welding power (SynchroPuls) Arc .... ...... .. Arc ... Arc-break Arc-break monitorin monitoring g AStt ...... Anti-stick ... For reducing AS reducing the effect effect of a “sticking” “sticking” rod electrode (MMA (MMA welding) welding) bbc .... ...... burn burn-bac -back k time time correc correction tion C-C ..... Cooling unit cut-out. cut-out. In position “Aut“, it is switched switched off automatically automatically as a function of the coolant temperature. In position “On“ / “Off“, the cooling unit remains always switched-on/switched-off. Separate adjustment for the MIG/MAG and TIG processes is supported supported.. CSS .... Comfort stop sensitivity sensitivity ... sensitivity of the response characteristic characteristic of the TIG TIG Comfort Stop function. The TIG Comfort Stop function supports the TIG welding process without torch trigger. A down-slope is triggered by briefly lifting or lowering the welding torch (ramp decrease of the welding current).



































Terms and an d abbreviations (continued)

GPr .... ...... Gas pre-fl pre-flow ow time time Gun .... Gun (welding torch) ... “Changing “Changing between between operating operating modes with with the JobMaster JobMaster torch” (optional) ... 0 / 1 HCU ... Hot-start current ... (for (for rod electrode [MMA] welding) Hti ....... Hot current current time ... ... (for rod electrode [MMA] [MMA] welding) welding) I-E ....... I (current) (current) - End ... End current I-S ....... I (current) - Starting Starting ... St Starting arting current Ito .... ....... ... Igni Ignition tion Ti Time-O me-Out ut Job ..... Job for which which the paramete parameters rs are to be adjusted adjusted (JobCorrection (JobCorrection function) function) JSL ..... Job Slope ... defines defines the time time between the the Job that is currently currently selected selected and the next following Job L ......... L (inductivity) (inductivity) ... Indicating Indicating the welding-circuit welding-circuit inductivity P ......... Power correction ... ... (defined by the wirefeed speed, speed, JobCorrection JobCorrection function) P-C ..... Power Control Control ... for defining defining the Master and Slave power power sources when two power sources are operated in parallel PcH .... Power-correction High ... Correction boundary (high) for the welding welding power power (JobCorrection (JobCorrectio n function) PcL ..... Power-correction Low ... Correction Correction boundary boundary (low) for for the welding welding power (JobCorrection (JobCorrectio n function) PPU .... Push-pull unit ... For selecting selecting and aligning aligning the connected connected push-pull push-pull unit



































Terms and an d abbreviations (continued)

Uco ..... U (voltage) cut-off cut-off ... Limiting Limiting the welding voltage voltage in the case of rod-electrode rod-electrode welding. Makes it possible to stop the welding process by slightly raising the rod electrode. 2nd .... ...... Seco Second nd level level of set-u set-up p menu menu



































D

Ersatzteilliste

GB Spare Parts List

F

Liste de pièces de rechange

I

Lista parti di ricambio

E

Lista de repuestos

P

Lista de peças sobresselente sobresselentes s

NL Onderdelenlijst



































TransPulsSyn. 2700 4R/Z TransPulsSyn. 2700 4R/E TransPulsSyn. 2700 4R/D

4,075,095 4,075,095,001 4,075,095,002

MV TransPulsSyn. 2700 MV/4R/Z TransPulsSyn. 2700 MV/4R/E

4,075,095,630 4,075,095,631

ALU - Edition TransPulsSyn. 2700 4R/Z/ALU TransPulsSyn. 2700 4R/E/ALU

4,075,095,633 4,075,095,634

MV / ALU - Edition TransPulsSyn. 2700 MV/4R/Z/ALU MV/4R/Z/AL U TransPulsSyn. 2700 MV/4R/E/ALU MV/4R/E/A LU

4,075,095,635 4,075,095,636

CrNi TransPulsSynerg.2700 4R/Z CrNi TransPulsSynerg.2700 4R/E CrNi

4,075,095,856 4,075,095,857

MV / CrNi TransPulsSynerg.2700 MV/4R/Z CrNi TransPulsSynerg.2700 MV/4R/E CrNi

4,075,095,858 4,075,095,859

DUO / TIG TransPulsSyn. 2700 4R/Z TIG TransPulsSyn. 2700 4R/Z DUO TransPulsSyn. 2700 4R/Z DUO/TIG TransPulsSyn. 2700 4R/E TIG TransPulsSyn. 2700 4R/E DUO TransPulsSyn. 2700 4R/E DUO/TIG

4,075,095,850 4,075,095,851 4,075,095,852 4,075,095,853 4,075,095,854 4,075,095,855

US TransPulsSyn. 2700 MV/4R/Z US TransPulsSyn. 2700 MV/4R/E US

4,075,095,800 4,075,095,801





































42,0407,0449 42,0406,0292

32,0405,0164 42,0200,8860 AM2,0200,9330

44,0001,1309

45,0200,0918 45,0200,1078 - ALU 45,0200,1186 45,0200,1186 - CrNi

45,0200,1030 45,0200,1077 - ALU 45,0200,1187 45,0200,1187 - CrNi

12,0405,0208 42,0405,0220



































42,0001,3541 - US 43,0013,0015 42,0407,0063 42,0407,0284 - E * gewünschte Länge angeben * Specify the length required * Indiquer la longueur désirée * Indicar la longitud deseada * Indicare la lunghezza desiderat * indicar o comprimento desejado * uved'te požadovanou délku 42,0409,2649 42,0409,2760 - ALU 42,0409,2930 - TIG 42,0409,2931 - DUO 42,0409,2932 - DUO/TIG 42,0409,3012 - AUS 43,0001,3234 43,0001,3260 - US 43,0001,3268 - AUS

40,0001,0012 - *

43,0004,2382 - DUO

43,0002,0371 42,0406,0297 32,0409,2640 42,0409,2914 - TIG 32,0409,2976 43,0004,0789 43,0004,0507 - MV 43,0004,2323 - US



































TransPuls Synergic 3200 TransSynergic 4000 C TransSynergic 5000 C TransSynergic 4000 TransSynergic 5000 TransPuls Synergic 4000 TransPuls Synergic 5000

4,075,124 4,075,097 4,075,098 4,075,099 4,075,101 4,075,100 4,075,102

MV TransPuls Synergic 3200 MV TransSynergic 4000 C MV TransSynergic 5000 C MV TransSynergic 4000 MV TransSynergic 5000 MV TransPuls Synergic 4000 MV TransPuls Synergic 5000 MV

4,075,124,630 4,075,097,630 4,075,098,630 4,075,099,630 4,075,101,630 4,075,100,630 4,075,102,630

RC TransPuls Synergic 3200 R TransSynergic 4000 R TransSynergic 5000 R TransPuls Synergic 4000 R TransPuls Synergic 5000 R

4,075,124,R 4,075,097,R 4,075,098,R 4,075,100,R 4,075,102,R

MV/RC

US TransPuls Synergic 3200 MV TransSynergic 4000 C MV TransSynergic 5000 C MV TransPuls Synergic 4000 MV TransPuls Synergic 5000 MV TransPuls Syn. 4000 MV Pipe

4,075,124,800 4,075,097,800 4,075,098,800 4,075,100,800 4,075,102,800 4,075,100,810

US/RC TransPuls Synergic 3200 MV R TransSynergic 4000 MV R TransSynergic 5000 MV R TransPulsSynergic 4000 MV R TransPulsSynergic 5000 MV R

4,075,124,800,R 4,075,124,800, R 4,075,097,800,R 4,075,097,800, R 4,075,098,800,R 4,075,098,800, R 4,075,100,800,R 4,075,100,800, R 4,075,102,800,R 4,075,102,800, R

460V TransPuls Synergic 3200 460V 4,075,124,801 TransPuls Syn. 3200 460V Pipe 4,075,124,809 TransPuls Syn. 3200 460V Pipe HE 4,075,124,810 TransPuls Syn. 3200 460V Pipe BA 4,075,124,811 TransSynergic 4000 C 460V 4,075,097,801 TransSynergic 4000 C 460V 4,075,097,930 TransSynergic 4000 460V 4,075,099,930 TransSynergic 5000 C 460V 4,075,098,801 TransSynergic 5000 C 460V 4,075,098,930



































42,0200,8860

32,0405,0164

AM2,0200,8819

45,0200,918 45,0200,1186 45,0200,1186 - CrNi 45,0200,1201 - CMT

45,0200,918 45,0200,1186 45,0200,1186 - CrNi 45,0200,1201 - CMT

41,0003,0203



































43,0004,0664 - MV 43,0004,0586 - 460V 43,0004,2324 - US AWG 6 43,0004,2955 - US AWG 10

43,0004,0987 43,0004,2727 - TIME 5000

42,0407,0437 - MV 42,0407,0533 - US AWG 6 42,0407,0534 - US AWG 10

43,0001,1213 - MV/US 80A

43,0013,0015 BE2,0201,1934 - MV BE2,0201,1355 - US BE2,0201,1593 - US 42,0300,1511 42,0300,1815 - TIME 5000

43,0001,1199 - 40A 4,070,685,Z - ASU40 42,0409,5083 - TPS 3200 42,0409,3055 - TPS 3200 AUS 42,0409,2650 - TS 4000 42,0409,2651 - TPS 4000

A

40 U S

32,0405,0183 32,0405,0229 43,0003,0485





































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