Flexi Multiradio 10 BTS Quick Guide This guide can be used as quick reference for Flexi Multiradio 10 BTS installation. Flexi Multiradio 10 BTS is a macro BTS site solution. It consists of one System Module with transmission and RF Modules. It can be installed stacked on the floor, or mounted on the wall or on the pole. This quick guide is for basic stand-alone installation only. For other installation options, see operating documentation.
Prepare the installation
Check the site
1
Clearances Minimum clearances
2
Preparing modules for installation Back cover and cable entries
Installation
3
Installing the plinth Plinth on the floor Plinth on the wall Plinth on the pole
Ground the BTS
4
Grounding principle of the BTS Grounding principle
Installation
5
Installing optional sub-modules Installing FPFD Installing FTIF
Installation Installing modules
6
Principle of module installation Recommended installation order
Installing FBBA
Cabling Cabling
7
Connecting external power feed Optical cabling Transmission cabling Antenna cabling FPFD cabling FBBA cabling
Power up and commission BTS Powering up and commissioning the BTS
8
Front covers
9
Front covers
Check the installation
10
Installation check list
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The information in this document is subject to change without notice and describes only the product defined in the introduction of this documentation. This document is not an official customer document and Nokia Siemens Networks does not take responsibility for any errors or omissions in this document. This document is intended for the use of Nokia Siemens Networks customers only for the purposes of the agreement under which the document is submitted. No part of this documentation may be used, reproduced, modified or transmitted in any form or means without the prior written permission of Nokia Siemens Networks. The documentation has been prepared to be used by professional and properly trained personnel, and the customer assumes full responsibility when using it. Nokia Siemens Networks welcomes customer comments as part of the process of continuous development and improvement of the documentation. The information or statements given in this documentation concerning the suitability, capacity or performance of the mentioned hardware or software products are given “as is” and all liability arising in connection with such hardware or software products shall be defined conclusively and finally in a separate agreement between Nokia Siemens Networks and the customer. IN NO EVENT WILL Nokia Siemens Networks BE LIABLE FOR ERRORS IN THIS DOCUMENTATION OR FOR ANY DAMAGES, INCLUDING BUT NOT LIMITED TO SPECIAL, DIRECT, INDIRECT, INCIDENTAL OR CONSEQUENTIAL OR ANY LOSSES SUCH AS BUT NOT LIMITED TO LOSS OF PROFIT, REVENUE, BUSINESS INTERRUPTION, BUSINESS OPPORTUNITY OR DATA, that might arise from the use of this document or the information in it. THE CONTENTS OF THIS DOCUMENT ARE PROVIDED "AS IS". EXCEPT AS REQUIRED BY APPLICABLE MANDATORY LAW, NO WARRANTIES OF ANY KIND, EITHER EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND NON-INFRINGEMENT, ARE MADE IN RELATION TO THE ACCURACY, RELIABILITY OR CONTENTS OF THIS DOCUMENT. NOKIA SIEMENS NETWORKS RESERVES THE RIGHT TO REVISE THIS DOCUMENT OR WITHDRAW IT AT ANY TIME WITHOUT PRIOR NOTICE. This document and the product it describes are considered protected by copyrights and other intellectual property rights according to the applicable laws. The wave logo is a trademark of Nokia Siemens Networks Oy. Nokia is a registered trademark of Nokia Corporation. Siemens is a registered trademark of Siemens AG. Other product names mentioned in this document may be trademarks of their respective owners, and they are mentioned for identification purposes only. Copyright © Nokia Siemens Networks 2013. All rights reserved. DN09120181 Issue 04, Approval date 2013-03-22 WARNING! Risk of eye damage caused by invisible laser beam. Danger of eye damage caused by invisible laser beam! Make sure that the laser beam is switched off when optical cables are installed. WARNING! Risk of electric shock. Before turning RF power on, RF ports should be terminated by nominal 50Ω load (for example, feeder with antenna). However, if these conditions are not met, the plastic caps that are delivered within the unused RF ports should remain in place. The plastic caps isolate RF power from the environment, and thus provide electric shock security in case RF power is accidentally on.
NOTICE: Incorrect cables and seals may not provide secured weather protection. In outdoor installations, including the outdoor cabinet, use only tested IP65 class outdoor cables with seals provided by Nokia Siemens Networks. This is also recommended for indoor installations. Electrostatic discharge (ESD) may damage the modules. Wear an ESD wrist strap or use a corresponding method when handling the modules. The plinth rear stopper is fragile. Do not attempt to lift the plinth using the rear stopper. Installing and commissioning of BTS products must be performed by an expert familiar with electronic devices, to avoid damage caused by improper handling.
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1 Contents of delivery Delivery System Module delivery
Contents System Module with casing
Cable tie 134 x 2.5 mm BLK [20 pcs.] TX Screw M5X8 ISO14583 AISI316 2XWAX [2 pcs.] ESD wrist strap L 1.8 m -2 m SNAP10 mm DC terminal IP boot Capacity Extension Module delivery FBBA Capacity Extension Sub -Module QSFP cable assembly Power cable assembly Power Distribution Module delivery FPFD Power Distribution Sub -Module Output cable IP seal [4 pcs.] TX Screw M5x12 ISO14583/3506 -1 A2-70 WAX [3 pcs.] FPFD -FSM Connection Card 3 x 60W RF Module delivery RF Modules with casing
RF Modules with optional casing
3 x 80W RF Module delivery
TD-LTE Radio Module delivery
Check list Deliveries are complete. Equipment is not damaged.
Multibeam DC Cable 2 m [2 pcs.] Multiomode fiber 2 m Multimode SFP [2 pcs.] RF Modules with optional casing
8x10W RF Module 6x10W RF Module 4TX/4RX RRH
Version FSMF FSMG FSML
FRBB 700 FRMA 800EU FRMD 800EU FRKA 1500 FRGF 2100 FRGP 2100 FRIE 1.7/2.1 FRHA 2600 FXCA 850 FXDA 900 FXDJ 900 FXEA 1800 FXFA 1900 FXFB 1900
Code 472181A 472295A 472424A 6401084 6150279 6706632 825757A 472182A 995298 995297 472301A 826174 6150283 985204 472417A 472221A 472625A 472111A 471483A 472100B 471895A 471894A 472142A 472083A 472143A 472084A 472166A 472569A
FRGT 2100 FXCB 850 FXDB 900 FXEB 1800 FXFC 1900 FZHA FZNC FZNI
472442A 472678A 472573A 472501A 472679A 472313A 472530A 472652A
FBBA
FPFD
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Clearances
2
Minimum clearances min 40 mm (1.6 in) measured from back cover (needed for fresh air)
min 100 mm (3.9 in)
min 80 mm (3.1 in) measured from plinth
min 75 mm (3.0 in)
min 600 mm ( 23.6 in)
Check list Site meets the minimum clearances.
3 Preparing modules for installation NOTE: Use Flexi 3U Mounting Covers FMCF with FSMx. NOTE: DC seal always has to be covered with IP Boot, even if FPFD is used. 1. Thread the looped end of the maintenance strap around the grill rib. 2. Route the end with the snap hook through the exposed loop and tighten the loop. 3. Engage the snap hook to the casing using the fixing points. 4. Install the back cover in the rear of the module. 5. Fix the back cover screws (Torx T25) and tighten to 2.5 Nm. 6. Fix the cable entries to the sides of the casing.
Back cover and cable entries 2 6 4 3 5 2.5 Nm Check list Cable entries and back covers are installed.
4 Installing the plinth Plinth on the floor Facility wall
75 mm (3.0 in)
13.5 mm (0.5 in) (4 pcs)
1. Check the clearances around the plinth. 2. Turn the rear stopper. 3. Place the plinth on the floor, grounding points facing forward. 4. Bolt on the floor with 4 bolts, 12 mm in diameter.
Plinth
75 mm (3.0 in)
360 mm (14.1 in)
455 mm (17.9 in)
Rear stopper
300 mm (11.8 in) 447 mm (17.5 in)
4 Installing the plinth (continued)
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Plinth on the wall 185 mm
1
1. Mark screw locations using the plinth as a template and drill holes. 2. Fix the mounting screws on the wall and mount the plinth. 3. Tighten the upper mounting screws. 4. Insert the lower mounting screws. 5. Tighten the lower mounting screws. 6. Ground the plinth. See section 4 for instructions.
600 mm
482.5 mm
3
2 4
5 TIP: It is recommended to install the plinth with the front panel facing right.
The dimensions are measured from the fixing points.
Plinth on the pole (with VMPB mounting kit) NOTE: use VMPB mounting kit when the pole diameter is between 60 mm and 300 mm.
3 1
4 Secure all screws with a thread locking compound, for example Loctite 243.
2
6 5
578 mm (22.8 in.)
7
1. Fix the upper bracket on the pole and attach the mounting screws. 2. Fix one half of the lower bracket on the plinth. 3. Lift the plinth on the pole. 4. Tighten the mounting screws. 5. Fix the counterpart of the lower bracket on the pole. 6. Remove or retract the rear stopper to the inside in pole and wall instalations. 7. If a second plinth is required, install it on the other side of the pole mounting bracket. 8. Ground the plinth. See section 4 for instructions.
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4 Installing the plinth (continued)
Plinth on the pole (with FPKA mounting kit) NOTE: use FPKA mounting kit when the pole diameter is between 60 mm and 120 mm.
1
1. Fix the upper bracket on the pole and attach the mounting screws. 2. Fix one half of the lower bracket on the plinth. 3. Lift the plinth on the pole. 4. Tighten the mounting screws. 5. Fix the lower mounting bracket on the pole. 6. Tighten the mounting bracket screws. 7. Secure all the screws with thread locking compound. 8.Ground the plinth. See section 4 for instructions.
20 Nm
30 Nm
2 20 Nm
4
3
NOTE: Do not install plinth on the front face of FPKA. Install it on left/right side with FPKA fixing screws in front.
5
6
30 Nm
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5 Grounding principle of the BTS Grounding principle TD-LTE
GSM/EDGE – WCDMA – LTE
4
External cable entry
5
4
5
5
1*
1* 6 * Main site grounding
6
2
* Main site grounding
Wrist strap
2 Wrist strap
NOTE: Do not chain grounding cables. 1. Ground the plinth to the site main ground. 2. Connect the ESD wrist strap. 3. Install the first module. 4. Connect the grounding cable to the module front panel.
5. Route the grounding cable through the cable entry. 6. Connect the other end of the grounding cable to the plinth. 7. Repeat steps 3-6 for each module in your configuration. 8. Fix the excess cables to the cable support plates with cable ties.
Check list Antistatic wrist strap is used when handling modules. Module core is inside the casing. All modules are grounded.
6 Installing optional sub-modules Installing Flexi Multiradio 10 BTS Power Distribution Sub-Module (FPFD) 4
2
1
3 5
6 7
1. Undo the screws holding the FSMx core in place. 2. Pull out the core. 3. Remove the FPFD dummy unit. 4. Remove the rubber plugs on the core and the FPFD. 5. Insert the connection card to the slot on the FSMx core. 6. Remove the DC screw terminal cover and IP plugs. 7. Loosen the screw terminals.
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6 Installing optional sub-modules (continued)
Installing Flexi Multiradio 10 BTS Power Distribution Sub-module (FPFD) (continued) 9
16
16 10
11 13
8. Strip the DC input cable as needed. 9. Take off tightening nuts of both cable glands and push the DC input cables through them. If the cable diameter is greater than 6 mm, remove the cable glands' inner ring. NOTE: Cable glands have a seal that needs to be cut when the used DC cable exceeds a certain diameter. 10. Re-install the inner cable gland with the DC input cable routed through it. 11. Insert the DC input cable to the screw terminal. Tighten to 4.0 Nm (recommended). NOTICE: The max torque is 5.0 Nm. Do not overtighten. 12. Tighten the cable gland. REPEAT steps 10-12 for the outer cable gland. 13. Re-install the DC screw terminal cover. 14. Align the FPFD with the guide pin on the FSMx core, and push the FPFD in place. 15. Fix the FPFD with 3 x M5x12 screws. Tighten to 4.0 Nm. 16. Route the DC input cable between the FPFD and dummy unit or FTIF. If not enough space there for both cables, route one of them on the right side of FTIF. If FTIF is not installed, route cables through cut-outs in dummy panel. 17. Re-insert the module core and fix the screws.
12
15
14
Check list Power Distribution Sub-module is properly installed.
Installing Flexi Multiradio 10 BTS optional Transmission Sub-module (FTIF) (Not relevant for RL25TD) 4
3 4
5
6 7
Check list Transmission Sub-module is properly installed.
1. Undo the screws holding the FSMx core in place. 2. Pull out the core. 3. Remove the FTIF dummy unit. 4. Remove the rubber plugs on the core and the FTIF. 5. Insert the connection card to the slot on the FSMx core. 6. Align the FTIF with the guide pin on the FSMx core and push the FTIF in place. 7. Fix the FTIF with 4 x M5x25 screws. Tighten to 4.0 Nm. 8. Re-insert the module core and fix the screws.
6 Installing optional sub-modules (continued)
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Installing Flexi Multiradio 10 BTS Capacity Extension Sub-modules (FBBA) (Not relevant for RL40)
3
4
2 3 1
1
1. Remove the side flange(s). 2. Remove the middle flange. 3. Pull out the dummy unit(s). 4. Insert the FBBA(s). 5. Fix the middle flange back in place. Tighten the screws to 2.5 Nm. 6. Fix the side flange(s) back in place. Tighten the screws to 2.5 Nm. NOTE: When using only one FBBA, install it in the left-hand side slot and connect it to BB EXT1 port on FSMx core.
4 5
6
Check list Capacity Extension Sub-module is properly installed.
Installing modules
7 Principle of module installation
1 4 2
5
3
1. Line up the locating marks on the side of the module and align the holes on the first module bottom with the fixing studs on the plinth. 2. Push the module back until it stops. 3. Fix with two screws. In pole and wall installations, secure the screws with thread locking compound. 4. Connect the grounding cable to the module and the plinth. 5. Insert the second module and repeat steps 1-4. 6. Repeat the steps above for each module in your configuration.
NOTE: In pole and wall installations, attach the fixing plate across the module casings and fix with six screws. Secure the screws with thread locking compound. See operating documentation for further information. NOTE: When installing modules into a third-party cabinet, module casings must always be used. Side trays or plates are required under each module in a third-party cabinet. See operating documentation for further information.
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7
Installing modules (continued)
Recommended installation order Wall
NOTE: Max. 5 modules for earthquake zone 4. Max. 9 modules for earthquake zone 2.
Extension System Module (optional)
RF Module
RF Module Plinth RF Module System Module RF Module System Module
Power Module (optional) Plinth
Power Module (optional)
RF Module Pole
Plinth
RF Module RF Module
System Module
RF Module
Power Module (optional)
RF Module
NOTE: Maximum 2 modules per plinth.
Plinth
NOTE: Maximum 2 modules per plinth.
Check list Modules are properly stacked. Modules are level. Modules are grounded. Module fixing screws are secured with thread locking compound and tightened.
8
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Cabling
Connecting external power feed
1
3 9
2
4
5 7 10 8
6
1. Route the DC power cable through the cable entry. 2. Remove the IP boot. 3. Loosen the screw terminals of the DC in port on the FSMx front panel. 4. Strip the DC power cable and wrap tape around the exposed wires in order not to break the IP boot. 5. Remove the IP plug from the IP Boot and insert the taped end of the DC power cable. 6. Remove the tape. 7. Insert the DC power cable to the screw terminal.
11
WARNING! Risk of power supply failure and, in rare cases, of short circuit. Check that the polarity is correct according to the markings on the cable. 8. Tighten the screw terminals to 5.0 Nm. 9. Fix the IP boot in place and fix the screw. Tighten to max. 2.0 Nm. 10. Install the cable entries. 11. Fix the cable entry screws. 12. Fix the DC power cable to the side of the module casing with cable ties.
Check list
DC power cable is connected. Make sure that the DC connector IP boot is in place. Module core is inside the casing, and cable entries are installed.
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8 Cabling (continued)
Optical cabling TD-LTE
GSM/EDGE - WCDMA - LTE
5 Clean with swab or swipe with alcohol.
1
2
3
6
4
NOTICE: Make sure that the optical cable connectors have been cleaned.
8
1. Remove the optical cable connector IP seals in both System and RF Modules. 2. Remove the protective cap from the optical transceiver and push it in the System Module. 3. Pull back the optical cable connector seal to uncover the connector. 4. Remove the protective plug and clean the connector with a swab or swipe with alcohol. 5. Connect the cable to the System Module. Make sure it clicks into place. 6. Push the connector seal firmly in place. 7. Route the cable between the System and RF Modules. 8. Coil up the excess cable and fix it on the module casing with cable ties. 9. Repeat steps 2-6 for each RF Module in the configuration. 10. Make sure that all the connector seals are properly installed.
8
Left side
NOTICE: The optical cables are factory-bended to the left and, when connected, must always be routed to the left from the connector. Bending them to the right by force will break the cables. NOTICE: Do not bend optical cables beyond the minimum radius of 70 mm.
8 Cabling (continued)
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Transmission cabling There are three options for transmission: two integrated interfaces on the FSMx core and an optional transmission sub-module.
Connecting electrical Ethernet backhaul transmission cable (EIF1 interface)
1
2
4 3
5 6
1. Remove the IP seal from the EIF1 port on the FSMx core front panel. 2. Route the transmission cable through the cable entry. 3. Pull back the connector seal to uncover the connector. 4. Connect the cable to the EIF1 port. Make sure it clicks into place. 5. Push the cable connector seal firmly in place. 6. Coil up the excess cable and fix it on the module casing with cable ties. 7. Make sure that the connector seal is properly installed.
Connecting optical backhaul transmission cable (EIF2/RF/6 interface) Clean with swab or swipe with alcohol.
5
1
4
2
6 3 7
If using OPT Ifs:
Connecting Flexi Multiradio 10 BTS optional Transmission Sub-module (FTIF) cabling (Not relevant for RL25TD)
1 2
7
6 4
1. Remove the IP seal from the EIF2/RF/6 port on the FSMx core front panel. 2. Remove the protective cap from the optical backhaul transceiver and push it in the EIF2/RF/6 port. 3. Route the transmission cable through the cable entry. 4. Pull back the connector seal to uncover the connector. 5. Remove the protective plug from the optical cable and clean the connector with a swab or swipe with alcohol. 6. Connect the cable to the EIF2/RF/6 port. Make sure it clicks into place. 7. Push the cable connector seal firmly in place. 8. Coil up the excess cable and fix it on the module casing with cable ties. 9. Make sure that the connector seal is properly installed.
3
8
1. Remove IP seals from the relevant transmission sub-module ports. 2. If using the optical interfaces, insert the backhaul optical transceivers to the FTIF EIF1 and EIF2 ports. 3. Route a transmission cable through the cable entry. 4. Pull back the connector seal covering the transmission cable connector. 5. If using the optical interfaces, clean the optical cables with a swab or swipe with alcohol. 6. Connect the cable to the transmission sub-module. 7. Push the cable connector seal firmly in place. 8. Coil up the excess cable and fix it on the module casing with cable ties. 9. Repeat steps 3-8 for all the transmission cables required for your configuration. 10. Make sure that all the connector seals are properly installed.
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Cabling (continued)
8
Antenna cabling
GSM/EDGE – WCDMA – LTE
TD-LTE
3
4 5
3
2
1
1
4 5
2
Cable entries are not used in cabinet installations
1. Remove the seal from the antenna connector in the RF Module. 2. Push the antenna jumper cable to the RF Module antenna connector. 3. Pierce the cable entry hole with a knife.
4. Push the antenna jumper cable to the cable entry. 5. Tighten the connector. 6. Repeat for all the antenna cables in the configuration.
NOTE: In wall and pole installations, the recommended cable routing is through the lower cable entry.
Connecting Flexi Multiradio 10 BTS Power Distribution Sub-module (FPFD) cabling
2
1
4
6
5
_ +
3
8
7
1. Undo the screws holding the FSMx core in place and pull it out slightly. 2. Loosen the screw terminals on the FPFD front panel. 3. Strip the DC output cable and wrap tape around the exposed wires in order not to break the IP boot. 4. Insert the taped end of the cable to the IP boot. 5. Remove the tape. 6. Insert the cable to the screw terminal.
WARNING! Risk of power supply failure and, in rare cases, of short circuit. Check that the polarity is correct according to the markings on the cable. 7. Tighten the screw terminals to 3.0 Nm. 8. Fix the IP boot in place. 9. Repeat steps 2 to 8 as many times as necessary. 10. Reinsert the FSMx core and fix the screws.
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Cabling (continued)
8
Connecting Flexi Multiradio 10 BTS Capacity Extension Sub-module (FBBA) cabling (Not relevant for RL40) 1
6 2 3
4
8
4 6
8
9 5
7
11
1. 2. 3. 4. 5.
6. Connect an FBBA data cable (995298_) from the BB EXT1 port on the FSMx core to the BB EXT Remove IP seals from the FBBA ports that you are port on the FBBA front panel. going to use. Make sure it clicks into place. Connect the power cable (995297_) from the DC out port 7. Push the connector seals firmly in place. on the FSMx core to the DC in port on the FBBA front panel. 8. If using two FBBA sub-modules, connect an FBBA data Make sure it clicks into place. cable (995298_) from the BB EXT2 port on the FSMx Push the connector seals firmly in place. core to the BB EXT port of the second FBBA. If using two FBBA sub-modules, chain the power cable from 9. Push the connector seals firmly in place. the DC out port of the first FBBA to the DC in port of 10. Make sure that all the connector seals are properly the second FBBA. installed. Push the connector seals firmly in place. 11. Bend the cables upwards, ensuring they are within the front cover inner dimensions. The maximum bending radius is 40 mm (1.57 in).
Check list
All cables are connected according to the configuration. Optical cable connectors have been cleaned. BTS external cables or cables between the modules on separate plinths are routed via cable entries. Connector seals are firmly in place. All cables are tied with cable ties or routed through cable clamps. All cables are bent correctly.
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9 Powering up and commissioning the BTS
1. Power up the BTS and check the LEDs and fuses to ensure that all modules are powered. 2. Commission the BTS. See the Commissioning Flexi Multiradio BTS document for further information.
10
Front covers
Front covers 1. Thread the looped end through the hole on the front cover. 2. Route the end with the snap hook through the exposed loop and tighten the loop. 3. Engage the hook to the hole on the external cable entry. 4. Install the front cover. 5. Tighten the screws (Torx 25) to 2.5 Nm.
1
2
3
4 5
Check list Module front panel covers are installed.
11 Installation check list Perform these checks to make sure that the installation is complete: Delivery is complete and undamaged. Minimum clearances are met. Plinth is installed according to the instructions. Plinth is grounded. Relevant sub-modules are installed according to the instructions. Power supply cable is connected. Modules are installed according to the instructions. Modules are grounded to the plinth. Cable entries are installed. Antenna cables are connected according to the configuration. Internal power cables are connected. Transmission cables are connected. Correct type of backhaul optical transceivers are used. Optical fibre cable connectors are cleaned and connected. BTS external cables or cables between the modules on separate plinths are routed via cable entries. Cables are tied properly. Cable connector seals are firmly in place. Unused connectors are covered with IP seals. BTS is switched on and all modules are ready for commissioning. Module front covers are installed. Site is clean and installation completed.
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