ITEM
LINE NUMBER
LOCATION
DRW NO
P&ID NO
JOINT NO
DE-SFKA-P-4162/1
9-SFK-A-P-0017-0000, 9-SFK-A-P-0020-0000
1
1
SUMP CAISSON P-700
SJJT-A
2
25-PL-023-6101
SJJT-A
3 3
150-PL-014-6101 150-PL-014-6101
4 4
FLANGE GASKET RATING # SIZE DN TYPE 100 15 150# SPW
NUMBER BOLT BOLTS& S&NU NUTS TS SIZE SIZE OF BOLTS
MATE MATERI RIAL AL A193-B7
1
25 600#
SPW
A193-B7
SJJT-A SJJT-A
1 2
25 600# 25 600#
SPW SPW
A193-B7 A193-B7
100-PL-008-6101 100-PL-008-6101
SJJT-A SJJT-A
1 2
25 600# 25 600#
SPW SPW
A193-B7 A193-B7
5
100-PL-024-61430
SJJT-A
1 2 3
25 600# 25 600# 25 600#
SPW SPW SPW
A193-B7 A193-B7 A193-B7
6
100-PL-025-61430
SJJT-A
1 2 3
25 600# 25 600# 25 600#
SPW SPW SPW
A193-B7 A193-B7 A193-B7
7
100-PL-026-61430
SJJT-A
1 2 3
20 600# 20 600# 20 600#
SPW SPW SPW
A193-B7 A193-B7 A193-B7
8
100-PL-003-6101
SJJT-A
1 2 3 4
20 20 20 20
600# 600# 600# 600#
SPW SPW SPW SPW
A193-B7 A193-B7 A193-B7 A193-B7
9
100-PL-005-6101
SJJT-A
1 2
20 600# 20 600#
SPW SPW
A193-B7 A193-B7
10
100-PL-002-6101
SJJT-A
1 2
50 150# 100 150#
SPW SPW
A193-B7 A193-B7
11
JIB CRANE
SFJT-B
9-SFJT-B-P-0008-0002
1
SPW
4 1/2"X80MM
9-SFJT-B-P-0008-Z
S176 S177 B178 S179
150 150 150 50
15 600# 150# 150# 150# 150#
SPW SPW SPW SPW
8 8 8 4
3/4"X110MM 3/4"X110MM 3/4"X110MM 5/8"X90MM
A193-B7 A193-B7 A193-B7 A193-B7
A193-B7
137 137 137 86
35
150 150 80 50 50
150# 150# 150# 150# 150#
SPW SPW SPW SPW SPW
8 8 4 4 4
3/4"X110MM 3/4"X110MM 5/8"X90MM 5/8"X80MM 5/8"X80MM
A193-B7 A193-B7 A193-B7 A193-B7 A193-B7
137 137 86 86 86
150 150 50 50
150# 150# 150# 150#
SPW SPW SPW SPW
8 8 4 4
3/4"X110MM 3/4"X120MM 5/8"X95MM 5/8"X80MM
A193-B7 A193-B7 A193-B7 A193-B7
137 137 86 86
12
SUMP ISOLATION
13
T6510 SUMP CAISSON ISOLATION
SFJT-E
SFJT_E_P0047
B184 S185 S186 S187 S188
14
T6510 SUMP CAISSON ISOLATION
SFJT-C
9-SFJT-C-P-0020Z
B180 SBC181 SBC182 S183
15
SUMP ISOLATION
SFK-A
9-SFKA-A-P-0016Z
S81 B82
50 150# 200 150#
SPW SPW
4 5/8"X80MM 8 3/4X110MM
A193-B7 A193-B7
86 137
9-SFP-A-P-0009-0002Z
B77 S78 S79 S80 S53
150 50 150 150 50
150# 150# 150# 150# 150#
SPW SPW SPW SPW SPW
8 4 8 8 4
3/4"X110MM 5/8"X80MM 3/4"X110MM 3/4"X110MM 5/8"X80MM
A193-B7 A193-B7 A193-B7 A193-B7 A193-B7
137 86 137 137 86
S16 S127 S113 S10
50 50 100 50
150# 150# 150# 150#
SPW SPW SPW SPW
4 4 8 4
5/8"X80MM 5/8"X80MM 5/8X100MM 5/8"X80MM
A193-B7 A193-B7 A193-B7 A193-B7
86 86 69 86
16
SUMP ISOLATION
SFJT-B
DE-SFJT-B-P-0741
TORQUE VALUE LB/FT
SFP-A
9-SFP-A-P-0008A 9-SFP-A-P-0024A 9-SFP-A-P-0015Z
Sarawak Shell Berhad / Sabah Shell Petroleum Company
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report/dihantar sekali dalam „work-pack‟, permohonan PtW, Laporan Siap-Kerja) Location/Lokasi
Cellar Deck
Controlled Tightening Data ( t o b e f ilil le le d u p a s p ar ar t o f w o rk rk -p -p ac ac k p re r e p ar ar at at io io n , w o rk rk p re re p ar ar at at io io n , m ad a d e a va va i la la b le l e f or o r Pt Pt W a Data Pengikatan bolt (diisikan dalam persediaan ‘work-pack’, persediaan kerja, siap sedia untuk permohonan PtW) Joint No: G29101-J49 No: G29101-J49
Line No: No: 50-G29101-13411X-CD
Isometric No: P5-F23-G29101-CD No: P5-F23-G29101-CD
P&ID No: P1-F23-0182-0001 No: P1-F23-0182-0001
Equipment No:
Bolt Size (D x L) & Qty/Size & Kuantiti: 1/2”×70mm ; 4nos
Flange Size/Rating: 1”/150#
Bolt Material: ASTM Material: ASTM A182 F316
Procedure:
Target Bolt Stress (psi):
Bolt Tensioning
√
Bolt Torquing
27
Ib.ft
*Manual Pre-bolting inspection (to be filled filled up by the person executin g the job / Pemeriksaan Pemeriksaan
Y
Sebelum proses pengikatan bolt ( diisikan oleh p elaksana activiti activiti ) Check the type & condition of gasket/ Periksa jenis dan keadaan gasket
[6.1.1]
Check that fasteners are in good condition, correct size & material/ Periksa keadaan, saiz & material studbolt [6.1.3]
Check both flange faces & nut seating area are clean, damage free, paint free/ Periksa keadaan flange. Flange tidak rosak, bersih dari kotoran dan benda asing.
[6.1.2]
Alignment of flange flange center line and and faces are within within allowable allowable tolerance/ Periksa „alignment „alignment ‟‟ flange. „Alignment‟ mesti di dalam toleransi yang ditetapkan.
Bolt Tensioning
[8.0]
[6.2.1]
- Method Statement & Calculation attached/ Cara kerja & pengiraan telah
N
N/A
Sarawak Shell Berhad / Sabah Shell Petroleum Company
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report/dihantar sekali dalam „work-pack‟, permohonan PtW, Laporan Siap-Kerja) Location/Lokasi
Cellar Deck
Controlled Tightening Data ( t o b e f ilil le le d u p a s p ar ar t o f w o rk rk -p -p ac ac k p re r e p ar ar at at io io n , w o rk rk p re re p ar ar at at io io n , m ad a d e a va va i la la b le l e f or o r Pt Pt W a Data Pengikatan bolt (diisikan dalam persediaan ‘work-pack’, persediaan kerja, siap sedia untuk permohonan PtW) Joint No: G29101-J49 No: G29101-J49
Line No: No: 50-G29101-13411X-CD
Isometric No: P5-F23-G29101-CD No: P5-F23-G29101-CD
P&ID No: P1-F23-0182-0001 No: P1-F23-0182-0001
Equipment No:
Bolt Size (D x L) & Qty/Size & Kuantiti: 1/2”×70mm ; 4nos
Flange Size/Rating: 1”/150#
Bolt Material: ASTM Material: ASTM A182 F316
Procedure:
Target Bolt Stress (psi):
Bolt Tensioning
√
Bolt Torquing
27
Ib.ft
*Manual Pre-bolting inspection (to be filled filled up by the person executin g the job / Pemeriksaan Pemeriksaan
Y
Sebelum proses pengikatan bolt ( diisikan oleh p elaksana activiti activiti ) Check the type & condition of gasket/ Periksa jenis dan keadaan gasket
[6.1.1]
Check that fasteners are in good condition, correct size & material/ Periksa keadaan, saiz & material studbolt [6.1.3]
Check both flange faces & nut seating area are clean, damage free, paint free/ Periksa keadaan flange. Flange tidak rosak, bersih dari kotoran dan benda asing.
[6.1.2]
Alignment of flange flange center line and and faces are within within allowable allowable tolerance/ Periksa „alignment „alignment ‟‟ flange. „Alignment‟ mesti di dalam toleransi yang ditetapkan.
Bolt Tensioning
[8.0]
[6.2.1]
- Method Statement & Calculation attached/ Cara kerja & pengiraan telah
N
N/A
Flange tightened using “criss-cross” sequential pattern/‟Flange pattern/‟Flange ‟ diketatkan menggunakan using “criss-cross “ criss-cross [6.2.6]
pattern ”
Final pass tightening/ „Flange „ Flange ‟ diketatkan buat kali terakhir
[7.3]
Check if the nut were seen to rotate on st uds/ Periksa sama ada nut masih longgar Any lubrication applied/ Adakah Adakah sebarang pelincir pelincir digunakan?
[6.2.7]
* Not applicable for new fluoropolymer coated bolt/Pelincir tidak diperlukan untuk studbolt baru yang disalut lapisan fluoropolymer.
Torque tightening Check – Is this joint part of the 10% Field Check
(to be filled up by Sh ell
Representative Representative prior to signing off the checklist)/ 10% Pemeriksaan rawak- Adakah ‘joint’ ini sebahagian daripada 10% pemeriksaan secara rawak? (diisikan oleh Perwakilan Shell sebelum menand atangi senarai semak ini)
If YES, answer the following question/ Jika betul, sila jawab soalan di bawah. Retightening required/ required/ Pengikatan semula diperlukan bagi joint ini? (Y/N) C o m m e n t s : ( e . g . a v a i l a b i l i t y o f t o o l , a b o v e ma ma n - h e i g h t , l o c a t i o n o f t h e j o i n t , s p a ce ce , t o o l / e q u i p m e n t i s s u e any misalignment, approval from TA, any other condition/issue to be highlighted.)/ (contoh: kesediaan per melebihi
ketinggian
normal
manusia,
kekurangan
ruang,
isu-isu
peralatan,
penentukuran/kalibra
‘misalignment’, persetujuan daripada TA, keadaan/isu lain-lain yang perlu dinyatakan.)
[Page 3/3]
Name (Company)/ Nama (Syarikat)
gna ure
pplication)/
, c a l i b r a t i o n , alatan, lokasi si,
sebarang
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFK-A
Line Number
CHECKED BY
50-UA-002-13411
P&ID Number
9-SFK-A-P-0017-0000, 9-SFK-A-P-0020-0000
Bolt Size (D x L) & Qty
4X5/8"X90MM
Flange Size & Rating
DN50X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments :(e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing Isometric Drawing No.:
P
DE-SFKA-P-4162/1
86
lb.ft (N.m)
B189
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
1 N/A
Y
N
S190 N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% in crements/passes [7.3] Flange alignment checks after each in crement[7.2] Flange tightened using "criss-cross" sequential p attern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to ro tate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFK-A
Line Number
CHECKED BY
25-DC-6404-11430
P&ID Number
9-SFK-A-P-0012-0000
Bolt Size (D x L) & Qty
4X1/2"X70MM
Flange Size & Rating
DN25X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments : (e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing Isometric Drawing No.:
P
DE-SFK-A-P-6113
29
lb.ft (N.m)
TLPB01
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
N/A
S193 Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential pattern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFK-A
Line Number
CHECKED BY
25-DC-6404-11430
P&ID Number
9-SFK-A-P-0012-0000
Bolt Size (D x L) & Qty
12X7/8X120MM
Flange Size & Rating
DN250X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments :(e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing Isometric Drawing No.:
P
DE-SFK-A-P-6113
194
lb.ft (N.m)
S191
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
S192 N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential p attern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFP-A
150-D-028-1101
CHECKED BY
P&ID Number
9SFP-AP009M01
Assigned Person
Bolt Size (D x L) & Qty
8X3/4"X110MM
Line Number
Flange Size & Rating
DN150X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Site Supervisor Shell Representative Comments :(e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing
P
Isometric Drawing No.:
137
lb.ft (N.m)
1
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
S195 N/A
Y
N
S197 N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each increment[7.2] Flange tightened using "criss-cross" sequential pattern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFP-A
150-D-028-1101
CHECKED BY
P&ID Number
9SFP-AP009M01
Assigned Person
Bolt Size (D x L) & Qty
8X5/8X100MM
Line Number
Flange Size & Rating
DN100X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Site Supervisor Shell Representative Comments : (e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing
P
Isometric Drawing No.:
69
lb.ft (N.m)
2
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
S194 N/A
Y
N
S196 N/A
Y
N
S198 N/A
Y
N
S199 N/A
Y
N
S200 N/A
Y
N
S201 N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential pattern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFK-A
Line Number
CHECKED BY
25-DD-6583-11430
P&ID Number
9-SFK-A-P-0015-0000, 9-SFK-A-P-0016-0000
Bolt Size (D x L) & Qty
4X5/8"X90MM
Flange Size & Rating
DN50X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments : (e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing Isometric Drawing No.:
P
DE-SFK-A-P-3197
86
lb.ft (N.m)
1
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
S204 N/A
Y
N
S81 N/A
Y
N
S207 N/A
Y
N
S209 N/A
Y
N
S210 N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% in crements/passes [7.3] Flange alignment checks after each in crement[7.2] Flange tightened using "criss-cross" sequential pa ttern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to ro tate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFK-A
Line Number
CHECKED BY
25-DD-6583-11430
P&ID Number
9-SFK-A-P-0015-0000, 9-SFK-A-P-0016-0000
Bolt Size (D x L) & Qty
4X1/2"X60MM
Flange Size & Rating
DN15X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments :(e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing Isometric Drawing No.:
P
DE-SFK-A-P-3197
22
lb.ft (N.m)
2
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% i ncrements/passes [7.3] Flange alignment checks after each in crement[7.2] Flange tightened using "criss-cross" sequential p attern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFK-A
Line Number
CHECKED BY
25-DD-6583-11430
P&ID Number
9-SFK-A-P-0015-0000, 9-SFK-A-P-0016-0000
Bolt Size (D x L) & Qty
4X1/2"X70MM
Flange Size & Rating
DN25X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments :(e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing Isometric Drawing No.:
P
DE-SFK-A-P-3197
29
lb.ft (N.m)
VBC202
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
N/A
VBC203 Y
N
N/A
3 Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% in crements/passes [7.3] Flange alignment checks after each in crement[7.2] Flange tightened using "criss-cross" sequential p attern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to ro tate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFK-A
Line Number
CHECKED BY
25-DD-6583-11430
P&ID Number
9-SFK-A-P-0015-0000, 9-SFK-A-P-0016-0000
Bolt Size (D x L) & Qty
8X3/4X110MM
Flange Size & Rating
DN200X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments :(e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing Isometric Drawing No.:
P
DE-SFK-A-P-3197
137
lb.ft (N.m)
S82
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
S205 N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% in crements/passes [7.3] Flange alignment checks after each in crement[7.2] Flange tightened using "criss-cross" sequential p attern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to ro tate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFK-A
Line Number
CHECKED BY
25-DD-6583-11430
NAME
COMPANY
SIGNATURE
Assigned Person
P&ID Number
9-SFK-A-P-0015-0000, 9-SFK-A-P-0015-0000, 9-SFK-A-P-0016-0000
Bolt Size (D x L) & Qty
8X5/8X90MM
Site Supervisor
Flange Size & Rating
DN100X150#
Shell Representative
Bolt Material
A193-B7
availability of tool, above above man-height, man-height, location of the joint, space, space, tool/equipmen tool/equipmentt issue, calibration, calibration, any misalignment, misalignment, app Comments :(e.g. availability condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing Isometric Drawing No.:
P
DE-SFK-A-P-3197
69
lb.ft (N.m)
S206
Joint No. (identified in drawing)
Pre-bolting inspection inspection (to (to be filled up by the person executing the job)
Y
N
S208 N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% in crements/passes [7.3] Flange alignment checks after each in crement[7.2] Flange tightened using "criss-cross" sequential p attern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to ro tate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFP-A
Line Number
CHECKED BY
100-P-008-6101
P&ID Number
9-SFP-A-P-0010-0001, 9-SFP-A-P-0010-0001, 9-SFDP-A-P-0018-0000 9-SFDP-A-P-0018-0000
Bolt Size (D x L) & Qty
8X7/8X150MM
Flange Size & Rating
DN100X600#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments : (e.g. availability availability of tool, above above man-height, man-height, location of the joint, space, space, tool/equipment tool/equipment issue, calibration, calibration, any misalignment, misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing Isometric Drawing No.:
P
DE-SFP-A-P-8505
218
lb.ft (N.m)
TLPB01
Joint No. (identified in drawing)
Pre-bolting inspection inspection (to (to be filled up by the person executing the job)
Y
N
N/A
TLPS02 Y
N
N/A
B212 Y
N
S211 N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% in crements/passes [7.3] Flange alignment checks after each in crement[7.2] Flange tightened using "criss-cross" sequential pa ttern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to ro tate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFP-A
Line Number
CHECKED BY
80-PL-0503-11430
P&ID Number
9-SFP-A-P-0017-0000
Bolt Size (D x L) & Qty
4X5/8X90MM
Flange Size & Rating
DN80X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments : (e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing Isometric Drawing No.:
P
DE-SFP-A-P-8603/1
86
lb.ft (N.m)
1
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential pattern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFP-A
Line Number
CHECKED BY
80-PL-0503-11430
P&ID Number
9-SFP-A-P-0017-0000
Bolt Size (D x L) & Qty
4X1/2X60MM
Flange Size & Rating
DN15X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments : (e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing Isometric Drawing No.:
P
DE-SFP-A-P-8603/1
22
lb.ft (N.m)
2
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential pattern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFP-A
Line Number
CHECKED BY
80-PL-0503-11430
P&ID Number
9-SFP-A-P-0017-0000
Bolt Size (D x L) & Qty
4X1/2X70MM
Flange Size & Rating
DN40X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments : (e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing Isometric Drawing No.:
P
DE-SFP-A-P-8603/1
44
lb.ft (N.m)
3
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential pattern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFP-A
Line Number
CHECKED BY
80-PL-0500-11430
P&ID Number
9-SFP-A-P-0017-0000
Bolt Size (D x L) & Qty
4X5/8X90MM
Flange Size & Rating
DN80X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments : (e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing Isometric Drawing No.:
P
DE-SFP-A-P-8603/2
86
lb.ft (N.m)
1
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential pattern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFP-A
Line Number
CHECKED BY
80-PL-0500-11430
P&ID Number
9-SFP-A-P-0017-0000
Bolt Size (D x L) & Qty
4X1/2X60MM
Flange Size & Rating
DN15X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments : (e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing Isometric Drawing No.:
P
DE-SFP-A-P-8603/2
22
lb.ft (N.m)
2
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential pattern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFP-A
Line Number
CHECKED BY
80-PL-0500-11430
P&ID Number
9-SFP-A-P-0017-0000
Bolt Size (D x L) & Qty
4X1/2X70MM
Flange Size & Rating
DN40X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments : (e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing Isometric Drawing No.:
P
DE-SFP-A-P-8603/2
44
lb.ft (N.m)
3
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential pattern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFDP-A
Line Number
CHECKED BY
50-PG-016-6101
P&ID Number
9SFDP-AP0016J, P0021
Bolt Size (D x L) & Qty
8X5/8"X110MM
Flange Size & Rating
DN50X600#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments : (e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing Isometric Drawing No.:
P
DE-SFDP-A-P-8478
86
lb.ft (N.m)
1
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
2 N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential pattern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFJT-B
Line Number
CHECKED BY
50-PG-024-61430
P&ID Number
9-SFJT-B-P-0005-0000, 9-SFJT-B-P-0012-0000
Bolt Size (D x L) & Qty
8X5/8"X110MM
Flange Size & Rating
DN50X600#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments :(e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing Isometric Drawing No.:
P
DE-SFJT-B-P-0725
86
lb.ft (N.m)
1
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
3 N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% i ncrements/passes [7.3] Flange alignment checks after each in crement[7.2] Flange tightened using "criss-cross" sequential p attern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to ro tate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFJT-B
Line Number
CHECKED BY
50-PG-024-61430
P&ID Number
9-SFJT-B-P-0005-0000, 9-SFJT-B-P-0005-0000, 9-SFJT-B-P-0012-0000 9-SFJT-B-P-0012-0000
Bolt Size (D x L) & Qty
4X5/8"X10MM
Flange Size & Rating
DN25X600#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative availability of tool, above above man-height, man-height, location of the joint, space, space, tool/equipmen tool/equipmentt issue, calibration, calibration, any misalignment, misalignment, app Comments :(e.g. availability condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing Isometric Drawing No.:
P
DE-SFJT-B-P-0725
69
lb.ft (N.m)
2
Joint No. (identified in drawing)
Pre-bolting inspection inspection (to (to be filled up by the person executing the job)
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% i ncrements/passes [7.3] Flange alignment checks after each in crement[7.2] Flange tightened using "criss-cross" sequential p attern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to r otate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFJT-B
Line Number
CHECKED BY
10" MAIN HOLE
P&ID Number
9-SFJT-B-P-0008-0002
Bolt Size (D x L) & Qty
4X5/8"X90MM
Flange Size & Rating
DN50X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments : (e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing Isometric Drawing No.:
P
DE-SFJT-B-S-1774
86
lb.ft (N.m)
1
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential pattern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFJT-B
Line Number
CHECKED BY
10" MAIN HOLE
P&ID Number
9-SFJT-B-P-0008-0002
Bolt Size (D x L) & Qty
8X5/8"X100MM
Flange Size & Rating
DN100X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments : (e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing Isometric Drawing No.:
P
DE-SFJT-B-S-1774
69
lb.ft (N.m)
2
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential pattern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFJT-B
Line Number
CHECKED BY
JIB CRANE
P&ID Number
9-SFJT-B-P-0008-0002
Bolt Size (D x L) & Qty
4X1/2X80MM
Flange Size & Rating
DN15X600#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments :(e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing Isometric Drawing No.:
P
DE-SFJT-B-P-0741
35
lb.ft (N.m)
1
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential pattern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFJT-B
Line Number
CHECKED BY
SUMP ISOLATION (REFER TO ATTACHMENT)
P&ID Number
9-SFJT-B-P-0008-0002
Bolt Size (D x L) & Qty
8X3/4"X110MM
Flange Size & Rating
DN150X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments :(e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing
P
Isometric Drawing No.:
137
lb.ft (N.m)
S176
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
S177 N/A
Y
N
B178 N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% i ncrements/passes [7.3] Flange alignment checks after each in crement[7.2] Flange tightened using "criss-cross" sequential p attern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFJT-B
Line Number
CHECKED BY
SUMP ISOLATION (REFER TO ATTACHMENT)
P&ID Number
9-SFJT-B-P-0008-0002
Bolt Size (D x L) & Qty
4X5/8"X80MM
Flange Size & Rating
DN50X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments :(e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing
P
Isometric Drawing No.:
86
lb.ft (N.m)
S179
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential p attern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFJT-E
Line Number
CHECKED BY
T6510 SUMP ISOLATION (REFER TO ATTACHMENT)
P&ID Number
SFJT_E_P0047-B
Bolt Size (D x L) & Qty
8X3/4"X110MM
Flange Size & Rating
DN150X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments :(e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing
P
Isometric Drawing No.:
137
lb.ft (N.m)
B184
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
S185 N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% i ncrements/passes [7.3] Flange alignment checks after each in crement[7.2] Flange tightened using "criss-cross" sequential p attern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFJT-E
Line Number
CHECKED BY
T6510 SUMP ISOLATION (REFER TO ATTACHMENT)
P&ID Number
SFJT_E_P0047-B
Bolt Size (D x L) & Qty
4X5/8"X90MM
Flange Size & Rating
DN80X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments :(e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing
P
Isometric Drawing No.:
86
lb.ft (N.m)
S186
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential p attern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFJT-E
Line Number
CHECKED BY
T6510 SUMP ISOLATION (REFER TO ATTACHMENT)
P&ID Number
SFJT_E_P0047-B
Bolt Size (D x L) & Qty
4X5/8"X80MM
Flange Size & Rating
DN50X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments :(e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing
P
Isometric Drawing No.:
86
lb.ft (N.m)
S187
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
S188 N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential p attern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFJT-C
Line Number
CHECKED BY
SUMP ISOLATION (REFER TO ATTACHMENT)
P&ID Number
9-SFJT-C-P-0020Z
Bolt Size (D x L) & Qty
8X3/4"X110MM
Flange Size & Rating
DN150X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments :(e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing
P
Isometric Drawing No.:
137
lb.ft (N.m)
B180
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
SBC181 N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% i ncrements/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential p attern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFJT-C
Line Number
CHECKED BY
SUMP ISOLATION (REFER TO ATTACHMENT)
P&ID Number
9-SFJT-C-P-0020Z
Bolt Size (D x L) & Qty
4X5/8"X80MM
Flange Size & Rating
DN50X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments :(e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing
P
Isometric Drawing No.:
86
lb.ft (N.m)
SBC182
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
N/A
S183 Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential p attern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFK-A
Line Number
CHECKED BY
SUMP ISOLATION (REFER TO ATTACHMENT)
P&ID Number
9-SFKA-A-P-0016Z
Bolt Size (D x L) & Qty
4X5/8"X80MM
Flange Size & Rating
DN50X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments : (e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing
P
Isometric Drawing No.:
86
lb.ft (N.m)
S81
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential pattern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFK-A
Line Number
CHECKED BY
SUMP ISOLATION (REFER TO ATTACHMENT)
P&ID Number
9-SFKA-A-P-0016Z
Bolt Size (D x L) & Qty
8X3/4"X110MM
Flange Size & Rating
DN200X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments : (e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing
P
Isometric Drawing No.:
137
lb.ft (N.m)
B82
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential pattern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFP-A
Line Number
CHECKED BY
SUMP ISOLATION (REFER TO ATTACHMENT)
P&ID Number
9-SFP-A-P-0009-0002Z
Bolt Size (D x L) & Qty
8X3/4"X110MM
Flange Size & Rating
DN150X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments :(e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing
P
Isometric Drawing No.:
137
lb.ft (N.m)
B77
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
S79 N/A
Y
N
S80 N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% i ncrements/passes [7.3] Flange alignment checks after each in crement[7.2] Flange tightened using "criss-cross" sequential p attern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFP-A
Line Number
CHECKED BY
SUMP ISOLATION (REFER TO ATTACHMENT)
P&ID Number
9-SFP-A-P-0009-0002Z
Bolt Size (D x L) & Qty
4X5/8"X80MM
Flange Size & Rating
DN50X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments :(e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing
P
Isometric Drawing No.:
86
lb.ft (N.m)
S78
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
S53 N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential p attern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFP-A
Line Number
CHECKED BY
JIB CRANE (REFER TO ATTACHMENT)
P&ID Number
9-SFP-A-P-0008A
Bolt Size (D x L) & Qty
4X5/8"X80MM
Flange Size & Rating
DN50X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments : (e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing
P
Isometric Drawing No.:
86
lb.ft (N.m)
S16
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
S127 N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential pattern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFP-A
Line Number
CHECKED BY
JIB CRANE (REFER TO ATTACHMENT)
P&ID Number
9-SFP-A-P-0024A
Bolt Size (D x L) & Qty
8X5/8"X100MM
Flange Size & Rating
DN100X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments : (e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing
P
Isometric Drawing No.:
69
lb.ft (N.m)
S113
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential pattern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFP-A
Line Number
CHECKED BY
JIB CRANE (REFER TO ATTACHMENT)
P&ID Number
9-SFP-A-P-0015Z
Bolt Size (D x L) & Qty
4X5/8"X80MM
Flange Size & Rating
DN50X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments : (e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing
P
Isometric Drawing No.:
86
lb.ft (N.m)
S10
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
S11 N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential pattern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFDP-A
Line Number
CHECKED BY
JIB CRANE (REFER TO ATTACHMENT)
P&ID Number
9-SFDP-A-P-0010A
Bolt Size (D x L) & Qty
4X5/8"X80MM
Flange Size & Rating
DN50X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments : (e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing
P
Isometric Drawing No.:
86
lb.ft (N.m)
S121
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
S122 N/A
Y
N
S123 N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential pattern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFDP-A
Line Number
CHECKED BY
JIB CRANE (REFER TO ATTACHMENT)
P&ID Number
9-SFDP-A-P-0011Z
Bolt Size (D x L) & Qty
4X1/2"X70MM
Flange Size & Rating
DN25X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments : (e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing
P
Isometric Drawing No.:
29
lb.ft (N.m)
S124
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
S125 N/A
Y
N
S126 N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential pattern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFDP-A
Line Number
CHECKED BY
HT01 (REFER TO ATTACHMENT)
P&ID Number
9-SFDP-A-P-02-2302-0001A
Bolt Size (D x L) & Qty
4X5/8"X80MM
Flange Size & Rating
DN50X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments : (e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing
P
Isometric Drawing No.:
86
lb.ft (N.m)
B01
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
1 N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential pattern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFDP-A
Line Number
CHECKED BY
HT01 (REFER TO ATTACHMENT)
P&ID Number
9-SFDP-A-P-02-2302-0001A
Bolt Size (D x L) & Qty
4X1/2"X60MM
Flange Size & Rating
DN15X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments : (e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing
P
Isometric Drawing No.:
22
lb.ft (N.m)
B02
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential pattern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFDP-A
Line Number
CHECKED BY
HT01 (REFER TO ATTACHMENT)
P&ID Number
9-SFDP-A-P-02-2301-0001A
Bolt Size (D x L) & Qty
4X1/2"X70MM
Flange Size & Rating
DN25X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments : (e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing
P
Isometric Drawing No.:
29
lb.ft (N.m)
B03
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential pattern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFDP-A
Line Number
CHECKED BY
HT01 (REFER TO ATTACHMENT)
P&ID Number
9-SFDP-A-P-02-2301-0001A
Bolt Size (D x L) & Qty
4X5/8"X80MM
Flange Size & Rating
DN50X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments : (e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing
P
Isometric Drawing No.:
86
lb.ft (N.m)
S04
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
S05 N/A
Y
N
S06 N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential pattern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
Flange Tightening Sequence MEP.EP72.GL0212
DATE
roval from TA, any other
N
N/A
Y
N
N/A
The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
SARAWAK SHELL BERHAD / SABAH SHELL PETROLEUM COMPANY (SMEP)
CONTROLLED BOLT TIGHTENING CHECKLIST (to be submitted in work-pack, PtW application, close-out report) LOCATION :
PTW NO:
SFDP-A
Line Number
CHECKED BY
HT01 (REFER TO ATTACHMENT)
P&ID Number
9-SFDP-A-P-0011Z
Bolt Size (D x L) & Qty
4X1/2"X70MM
Flange Size & Rating
DN25X150#
Bolt Material
A193-B7
NAME
COMPANY
SIGNATURE
Assigned Person Site Supervisor Shell Representative Comments :(e.g. availability of tool, above man-height, location of the joint, space, tool/equipment issue, calibration, any misalignment, app condition/issue to be highlighted.)
Target Bolt Stress Value (psi) (for bolt tensioning): Procedure to tighten this joint Bolt Tensioning Bolt Torquing
P
Isometric Drawing No.:
29
lb.ft (N.m)
S07
Joint No. (identified in drawing)
Pre-bolting inspection (to be filled up by the person executing the job)
Y
N
S08 N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
N
N/A
Y
Check type & condition of gasket [6.1.1] Check that fasteners are in good condition, correct size & material [6.1.3] Check both flange faces & nut seating area are clean, damage free & paint free [6.1.2] Alignment of flange center line and faces are within allowable tolerance[6.2.1] Bolt Tensioning [8.0] Method Statement & Calculation attached Equipment Calibration in place Required Bolt Elongation (mm) Required Tool Hydraulic Pressure (kPa) Bolt Torquing[7.0] Torque values obtained from the torque table Equipment Calibration (torque wrench/heads) in place Tightening checklist (to be filled up by the person executing the job) Flange tightened using 30%, 60% & 100% increments/passes [7.3] Flange alignment checks after each i ncrement[7.2] Flange tightened using "criss-cross" sequential pattern[6.2.6] Final pass tightening[7.3] Check if the nut were seen to rotate on studs Any lubrication applied[6.2.7] * Not applicable for new fluoropolymer coated bolt Torque tightening Check (to be filled up by Shell Rep prior to signing off the checklist) Retightening required? (applicable for 10% field check, else mark on N/A) The numbered clauses refer to SMEP.EP72.GL0212 Operation and Maintenance Procedure for Flange Joint Assembly.
version 1 .0 (May 2013)
