Final Assessment Protective Coatings Application Student Exam Answer Sheet Friday 19th of May 2017 04:06:24 PM (GMT) Exam ID: 4663-149520638 4663-1495206384 4
Candidate Name: ______________________ ______________________ Signature: __________________________ _____________________________ ___ Examiner Name: _______________________ _______________________ Signature: _________________________ _____________________________ ____ Multiple Choice: Choose ONE Answer Only 70% Pass Required
Final Assessment - ID:4663-1495206384
Abrasive Blast Cleaning - Unit 5.1: Compressed Air and Air Requirements Q.1 - Compressed air is regularly used with abrasive blast cleaning equipment? [ ] Only with a wheelabrator blast equipment [ ] Only with electric blast cleaning equipment [ ] True [ ] Not true
Protective Coatings Application - Unit 3.5.2: Heaters Q.2 - Which heaters are most suited for paint shop painting? [ ] Indirect heaters [ ] Direct heaters (flame type) [ ] Cold heaters -cold air [ ] None, do not use heaters for painting operations
Protective Coatings Application - Unit 1.3: House Keeping Q.3 - Used abrasive will be more difficult to clean up if it is ____________ [ ] left too long [ ] in small quantities [ ] dry [ ] wet
Protective Coatings Application - Unit 3.6.1: Introduction to High Pressure Water Jetting Q.4 - The metallic colour that quickly turns to the golden brown colour as a result of the surface oxidation is known as? [ ] Quick rust [ ] Amber clean [ ] Flash rust [ ] Water rust
Protective Coatings Application - Unit 6.3: Standards, Specifications and Codes of Practice Q.5 - Paint specification should have a revision status [ ] Yes [ ] No [ ] Only on large jobs [ ] Only on small jobs
Protective Coatings Application - Unit 5.2.3: Airless Spray (Introduction) Q.6 - Disadvantages of airless spray include? [ ] Electrical parts [ ] The pumps are too big [ ] The cost (capital) and sometimes a rough finish is produced [ ] Availability (lack of)
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Protective Coatings Application - Unit 5.5.3: General Maintenance - Plant and Equipment Q.7 - The Protective Coatings Applicator will be expected to be an experienced fitter or electrician? [ ] Yes [ ] No [ ] Yes for large contractors only [ ] Yes for small contractors only
Protective Coatings Application - Unit 1.4: First Aid Q.8 - The method of opening an airway is to ____________ [ ] place in recovery position [ ] tilt head back and place in recovery position [ ] place in recovery position and lift chin [ ] tilt head back and lift chin
Spray Painting - Unit 6.1: Plural Spray Q.9 - Which of the following are good safety tips for use of plural component application equipment? [ ] Ground (earth) all equipment [ ] Check all hoses and connections before use [ ] Replace worn parts [ ] All of the above
Protective Coatings Application - Unit 3.2.3: Pre-Surface Preparation and Cleaning Q.10 - If oil or grease was on the surface, abrasive blast cleaning would ____________ [ ] remove most of it [ ] spread it over the surface [ ] remove it completely [ ] remove the soluble part
Spray Painting - Unit 3.1: Product Data Sheets - Review Q.11 - The data sheets should be available to the user? [ ] True [ ] Not true [ ] Only true for hazardous paints [ ] Only true for two pack paints
Protective Coatings Application - Unit 3.3.2: Hand Wire Brush Q.12 - Contaminants such as salts are removed by wire brushes? [ ] True [ ] Not True [ ] True, if you brush hard enough [ ] True with certain wire brushes only
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Protective Coatings Application - Unit 15.8: SSPC VIS 5 - NACE VIS 9 Q.13 - _________ water must be used as described within the guide/standard? [ ] Fresh [ ] Clear [ ] Clean [ ] Salt
Inspection and Engineering - Unit 3.1.2: Performance Standards For Protective Coatings: Part 2 Q.14 - Coatings to sun-heated decks or deckheads should be able to withstand (without becoming brittle) [ ] Freezing [ ] Low paint thickness [ ] Heating or cooling [ ] High Paint Thickness
Protective Coatings Application - Unit 3.5.3: Lighting Q.15 - Safety fluorescent lighting is typically ____________ volts? [ ] 12 [ ] 24 [ ] 32 [ ] 110
Protective Coatings Application - Unit 3.3.5: Power Wire Brush and Grinding Q.16 - Power wire brushing cannot remove tight millscale? [ ] Not True, power wire brushing will remove tight millscale [ ] Not True, however the tight scale must be thick [ ] True, tight millscale will not be removed by power wire brushing [ ] True, however only as long as the scale has paint on
Protective Coatings Application - Unit 3.5.4: Grit Removal and Hoppers Q.17 - Abrasives used on sites are generally expendable abrasive ie use once only type? [ ] No, this would be uneconomical [ ] No, expendable abrasive is used in fixed locations only [ ] Yes, most site works use expendable abrasives i.e. copper slag [ ] Yes, however this abrasive is not for steel surfaces
Inspection and Engineering - Unit 8.2.2: Paint Testing, Paint Constituents and Basic Chemistry Part 2 Q.18 - Typical film thickness of etch primers are in the order of? [ ] 1-5 microns [ ] 5-12 microns [ ] 12-15 microns [ ] 15-100 microns
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Protective Coatings Application - Unit 2.1.2: Safe Use of Ladders Q.19 - A ladder will be safe to use if it ____________ [ ] is new [ ] has been safely used on another job [ ] if it has a valid inspection tag [ ] if it is the correct length
Protective Coatings Application - Unit 7.1: Thermal Metal Spray for Corrosion Protection Q.20 - It is essential that full PPE and RPE are used for thermal spray application. [ ] Not necessary [ ] True [ ] Only for arc spray [ ] Only for gas spray
Spray Painting - Unit 1.3: Surface Preparation Q.21 - Stainless steels are more corrosive resistant than normal steel? [ ] Only in certain countries [ ] Only in certain environments [ ] Not true [ ] True, although more expensive, stainless is more corrosive resistant than normal steel
Abrasive Blast Cleaning - Unit 5.2: Blast Hose and Associated Equipment Q.22 - When purchasing abrasive blast hose you should ensure? [ ] You purchase the cheapest rubber available [ ] You purchase second hand rubber hose [ ] The hose has been manufactured specifically for blast cleaning and has correct certificates [ ] Rubber hose which is thin and lightweight
Inspection and Engineering - Unit 5.1: Material Design and Type Q.23 - The problem of crevices can be rectified by? [ ] Grinding [ ] Painting [ ] Welding or filling [ ] Heating
Protective Coatings Application - Unit 1.15: Confined Spaces Q.24 - There is a danger with confined space with the potential lack of oxygen? [ ] True [ ] Not True [ ] True for small confined spaces only [ ] True for large confined space only
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Spray Painting - Unit 4.2: Equipment Set-up, Testing and General Use Q.25 - The spray gun should be approximately __________ away from the object to be spray painted? [ ] 100mm (4 inches) [ ] 50mm (2 inches) [ ] 200-250mm (8-10 inches) [ ] 500mm (20 inches)
Spray Painting - Unit 4.1.2: Airless Spray Painting Equipment - B Q.26 - Where can the tip size be found? [ ] In the instructions [ ] On the paint hose [ ] On the barrel or tip retainer [ ] On the spray gun
Inspection and Engineering - Unit 9.1: Soluble Salts Q.27 - ________ test strips are available to determine _________ quantity measurements? [ ] Merckoquant and Semi [ ] Merckoquant and Full [ ] Quality and Semi [ ] Quality amd Full
Protective Coatings Application - Unit 1.14: Method Statements (work Instructions) Q.28 - Method statements are also referred to as ____________ [ ] Working procedures [ ] Job cards [ ] Risk assessments [ ] Site safety instructions
Protective Coatings Application - Unit 5.2.1: Brush Application Q.29 - In general the simplest and easiest method of paint application is ____________ [ ] Airless spray [ ] Roller [ ] Brush [ ] Aerosol
Protective Coatings Application - Unit 14.6: Special Coatings and Linings Q.30 - Application thickness for baked phenolic's is typically only ___ to ___ microns (_-_ mils) per coat [ ] 25 to 50 microns (1-2 mils) [ ] 100-200 microns (4-8 mils) [ ] 200-300 microns (8-12 mils) [ ] 300-400 microns (12-16 mils)
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Protective Coatings Application - Unit 3.4.2: Water Washing Q.31 - When a ship is drydoccked fresh water washing is ____________ [ ] sometimes carried out [ ] always carried out [ ] carried out if required by the paint manufacturer [ ] only carried out on foul release systems
Inspection and Engineering - Unit 1.10: Inspection Documentation Q.32 - The _________ should detail the documentation requirements? [ ] Contract [ ] Suppliers [ ] Specification [ ] Contractor
Inspection and Engineering - Unit 8.1.2: Laboratory and Field Testing - Part 2 Q.33 - Pigment dispersion can be determined using the _____________ gauge [ ] Fineness of Level [ ] Thickness of Grind [ ] Dispersion and Level [ ] Fineness of Grind
Spray Painting - Unit 4.1.1: Airless Spray Painting Equipment - A Q.34 - Airless spray derives its name from the fact __________ is not used to atomise the paint? [ ] Power [ ] Water [ ] Air [ ] Oil
Spray Painting - Unit 2.2: Risk Assessments Q.35 - A risk assessment may also detail or contain a COSHH assessment? [ ] No, never [ ] Yes, if you are using products, ie paints [ ] Only for hazardous chemical products [ ] No, a separate document shall be used
Protective Coatings Application - Unit 5.5.1: Shop Painting Q.36 - Once unloaded you need to check storage procedures? [ ] No, move items directly into the blast shop [ ] No, move items directly into the paint hall [ ] Yes, check storage procedures and specification [ ] Only if you have time
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Abrasive Blast Cleaning - Unit 1.8: Wet Abrasive Blast Cleaning Q.37 - The advantage of wet abrasive blast cleaning compared to High pressure water jetting (hydrojetting) is? [ ] The abrasive is cheaper [ ] The nozzle is longer [ ] A surface profile is produced with wet abrasive blast cleaning [ ] The water does not have to be fresh water
Protective Coatings Application - Unit 13.3.2: Cargo Tank Coating Systems Q.38 - Tank coatings can ________ cargo during carriage? [ ] Dissolve [ ] Colour [ ] Heat [ ] Absorb
Protective Coatings Application - Unit 3.6.2: BS EN ISO 8501-4 Q.39 - The two primers used for initial surface preparation in ISO 8501-4 are red oxide and ____________ silicate? [ ] Ion [ ] Iron [ ] Zinc [ ] Water
Abrasive Blast Cleaning - Unit 1.3: Mill Scale Q.40 - Millscale is brittle, has a lower thermal expansion than steel and cracks on cooling? [ ] Not true, millscale has a high thermal expansion and does not crack [ ] Not true, millscale is not brittle and does not crack [ ] True [ ] True, however only on stainless steel
Protective Coatings Application - Unit 10.1: Volatile Organic Compounds Q.41 - When solvents evaporate they leave a ............... volatile resin? [ ] Thick [ ] Thin [ ] Non [ ] Viscous
Protective Coatings Application - Unit 4.9: Coverage Q.42 - Paint wastage can generally vary from 30-70%, depending on substrate, configuration etc? [ ] Not True 20-30% only [ ] Not True 30-40% only [ ] True [ ] True for water based paints only
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Inspection and Engineering - Unit 1.2: Duties of a Painting (Coatings ) Inspector Q.43 - The principle role of the inspector is to assist in obtaining a ________ ________ paint job? [ ] Defect free [ ] Excellent quality [ ] Half decent [ ] Good quality
Abrasive Blast Cleaning - Unit 2.4: Breathing Air / Helmets Q.44 - The minimum air requirement for each abrasive blast cleaning operator is ______________ litres per minute (_____ cubic feet per minute) [ ] 1.2 litres (0.04 cubic feet per minute) [ ] 12 litres (3.1 cubic feet per minute) [ ] 120 litres (4.2 cubic feet per minute) [ ] 1,200 litres (42.3 cubic feet per minute)
Abrasive Blast Cleaning - Unit 1.4: Substrate Materials Q.45 - Cast iron is ______________ and ______________ ? [ ] Light and thick [ ] Light and dark [ ] Brittle and thick [ ] Brittle and porous
Protective Coatings Application - Unit 7.2: Galvanizing Q.46 - Zinc is generally referred to as a '____________' Coating? [ ] Thin [ ] Sacrificial [ ] Super [ ] Thick
Protective Coatings Application - Unit 4.8: Volume Solids Q.47 - The volatile content is generally? [ ] Solvents and diluents [ ] Pigments [ ] Extenders [ ] Activities
Protective Coatings Application - Unit 1.2: Accident Prevention Q.48 - The type of respiratory equipment should be chosen with reference to ____________ [ ] the duration of use [ ] comfort [ ] the hazardous substance [ ] the confined space it is to be used in
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Abrasive Blast Cleaning - Unit 5.5: Communication Q.49 - Regular maintenance should be conducted on communication systems? [ ] Not required [ ] Only in dirty environments [ ] Only in dusty environments [ ] True
Protective Coatings Application - Unit 3.4.1: Steam Cleaning Q.50 - The high pressures and temperature used in steam cleaning make the process ____________ for removal of heavy deposits. [ ] expensive [ ] time consuming [ ] impractical [ ] economical
Abrasive Blast Cleaning - Unit 3.2: Surface Profile Q.51 - Blast abrasive is only available in one size? [ ] True, medium size only [ ] True, coarse size only [ ] Not true various sizes are available [ ] True extra coarse size
Protective Coatings Application - Unit 4.2: Products Data Sheets - Review Q.52 - Product data sheets are the same as safety data sheets? [ ] Yes, they are all the same [ ] No, completely different [ ] Yes, with certain manufacturers [ ] Yes, with certain products
Inspection and Engineering - Unit 2.1: Corrosion Fundamentals Q.53 - pH literally means potential of _________? [ ] Ion [ ] Iron [ ] Hydrogen [ ] Componds
Protective Coatings Application - Unit 1.12: Safety in Surface Preparation Q.54 - Why would you erect warning signs when working? [ ] To let your boss know where you are [ ] To let the customer know where you are [ ] To let other trades know what you are doing [ ] To advertise the company name
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Inspection and Engineering - Unit 1.13: Advanced Destructive Tests Q.55 - The saberg drill is described in ASTM D ............... method ...............? [ ] 4318 and C [ ] 4813 and B [ ] 4138 and C [ ] 4138 and D
Protective Coatings Application - Unit 1.16: Health and Wellbeing Q.56 - Hand-arm vibration can cause a range of conditions collectively known as handarm vibration syndrome (HAVS), as well as specific diseases such as ____________ syndrome. [ ] carpal tunnel [ ] median tunnel [ ] carpal median [ ] carpal median
Inspection and Engineering - Unit 2.5: Cathodic Protection in the Marine Environment Q.57 - Power is supplied by an external DC power unit, what kind of cathodic protection system? [ ] Sacrificial [ ] Power [ ] Impressed current [ ] Low voltage
Inspection and Engineering - Unit 1.7: Navigating Coating Specifications Q.58 - A pre-contract meeting should be conducted in the specification? [ ] Yes this meeting should be conducted [ ] Only on complex works [ ] Not necessary [ ] Only if no inspection is to be used
Protective Coatings Application - Unit 4.4: Paint Mixing Q.59 - How long do you mix the paint for? [ ] Depends on type and age of product [ ] 5-10 minutes [ ] Fast enough to keep up with spray painter [ ] Short time as possible
Inspection and Engineering - Unit 10.1: Specialized tests and Test Equipment Q.60 - Attenuated Total Reflectance spectroscopy (ATR) is used to? [ ] Analyse the inner layers of a paint coating [ ] Determine the number of coats in a multi-coat system [ ] Determine the pigment: binder ratio [ ] Analyse the surface of a paint coating
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Protective Coatings Application - Unit 15.3: BS EN ISO 8501-3 Q.61 - 'Very thorough preparation: surface is free of significant visible imperfections' which grade am i.? [ ] P1 [ ] P2 [ ] P3 [ ] P4
Inspection and Engineering - Unit 4.3: Coating Technical File Q.62 - The coating log should be completed by the ____________? [ ] Coating inspector [ ] Paint Supplier [ ] Spray painter [ ] Supervisor
Spray Painting - Unit 3.3: Quality Control Q.63 - There are basically two material type wet film combs used? [ ] Plastic and wood [ ] Brick and steel [ ] Plastic and steel [ ] Glass and wood
Protective Coatings Application - Unit 6.4: Paint Manufacture Q.64 - All Coatings should have a ____________ Number [ ] Colour [ ] Health [ ] Batch (generally found on the label) [ ] Safety
Inspection and Engineering - Unit 8.1.1: Laboratory and Field Testing - Part 1 Q.65 - High voltage pinhole detection is generally used on coatings greater than? [ ] 500 microns [ ] 400 microns [ ] 300 microns [ ] 100 microns
Abrasive Blast Cleaning - Unit 5.3: Types of Nozzle Q.66 - A worn nozzle will consume more ___________ and lead to a drop in nozzle pressure? [ ] Speed [ ] Air [ ] Fuel [ ] Power
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Inspection and Engineering - Unit 1.11: Coating Inspectors Safety Q.67 - The Coatings inspector must be fully conversant with the material health and data sheets? [ ] Not true [ ] True for solvent based paints only [ ] True [ ] Only true when working in confined spaces
Abrasive Blast Cleaning - Unit 6.3: Abrasive Blast Cleaning Standards/Guides Q.68 - Steel surfaces on which the mill scale has rusted away and on which general pitting is visible under normal vision refers to rust grade ______ in ISO 8501-1? [ ] A [ ] B [ ] C [ ] D
Inspection and Engineering - Unit 4.5: Pre-job Conference Q.69 - Should applicator skills be discussed and agreed? [ ] Only if more than 50 painters are used [ ] No [ ] Only if more than 100 painters are used [ ] Yes
Abrasive Blast Cleaning - Unit 1.5: Pre-Surface Condition Q.70 - Spatter is best removed? [ ] After the paint is applied [ ] Before the paint dries [ ] Before abrasive blast cleaning [ ] Before welding
Protective Coatings Application - Unit 6.5.2: Documentation Q.71 - Environmental conditions shall be recorded where? [ ] On a wall chart [ ] On a notepad [ ] In the daily log [ ] In the daily log but only if they are outside the specification
Inspection and Engineering - Unit 7.1: Quality Management System Q.72 - The quality system should be documented, implemented, monitored and continually ___________? [ ] improved [ ] audited [ ] inspected [ ] tested
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Protective Coatings Application - Unit 12.1: Management and Supervision Q.73 - The painting supervisor should ensure that the work is conducted in a ......... manner and to the correct level of .............? [ ] Productive and quality [ ] Unsafe and production [ ] Unsafe and productive [ ] Safe and quality
Protective Coatings Application - Unit 4.1: Coating Types and Systems Q.74 - Convertible coatings are defined as those which ____________ [ ] when applied will not dissolve in their own solvent [ ] when applied will dissolve in their own solvent [ ] when applied are soluble in a range of solvents [ ] when applied are only soluble in white spirit
Protective Coatings Application - Unit 1.6: Permit to Work Q.75 - On completion of the task the permit must be ____________ [ ] closed out [ ] destroyed [ ] used for another task [ ] handed to a colleague
Protective Coatings Application - Unit 3.4.3: Solvent Cleaning Q.76 - An example of a coating that can be redissoved in the original solvent is ____________ [ ] chlorinated rubber [ ] 2-pack epoxy [ ] alkyd [ ] emulsion
Abrasive Blast Cleaning - Unit 5.4: Ventilation and Lighting Q.77 - All electrical equipment should be electrically tested and ___________? [ ] Snagged [ ] Painted [ ] Tagged (labelled or checked) [ ] Clean
Inspection and Engineering - Unit 4.2: International Standards Q.78 - What is ISO 2811-1/4? [ ] Determination of solubility [ ] Determination of viscosity [ ] Determination of density [ ] Determination of film thickness
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Protective Coatings Application - Unit 4.3: Single and Two Part Materials Q.79 - An example of a paint that dries by solvent evaporation alone is ____________ [ ] Acrylated rubber [ ] Moisture cured urethane [ ] Alkyd [ ] Vinyl ester
Protective Coatings Application - Unit 5.4.3: Materials and Equipment Handling Q.80 - Method statements must be available for handling materials? [ ] No [ ] Yes, method statements must be developed for the works [ ] Only for heavy materials [ ] Only for toxic materials
Inspection and Engineering - Unit 1.4: High Voltage Holiday Detector Q.81 - They work on the same principal as a capacitor discharge ignition system used in many car ignition circuits, what type am i? [ ] High frequency AC [ ] Pulsed DC [ ] Low frequency AC [ ] Continuous DC
Protective Coatings Application - Unit 5.5.4: Equipment Cleaning Q.82 - Cleaning instructions can generally be found with? [ ] The storeman [ ] Equipment manufacturers [ ] QA Office [ ] Manager
Protective Coatings Application - Unit 5.1.1: Relative Humidity and Dew Point Q.83 - Relative humidity has no effect on paint application? [ ] Not True [ ] True [ ] True, for two pack paints only [ ] Only in the summer
Inspection and Engineering - Unit 1.8: Inspection Plans Q.84 - Inspection Plans should have a revision status? [ ] Yes [ ] No [ ] Only complex Plans [ ] Only long plans
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Inspection and Engineering - Unit 2.2: Forms of Corrosion Q.85 - Galvanic corrosion is also know an ________ metal corrosion? [ ] Dissimilar [ ] Similar [ ] Crevice [ ] Pitting
Protective Coatings Application - Unit 5.5.5: Maintenance Painting Operations Q.86 - A pre-job ____________ should be conducted prior to maintenance painting? [ ] Inspection [ ] Paint test [ ] Specification [ ] Conference or meeting
Inspection and Engineering - Unit 2.6: Cathodic Protection of Pipelines Q.87 - Ferrous and Hydroxyl ions react to form ferrous ________? [ ] Oxide [ ] Hydroxide [ ] Ions [ ] Solution
Protective Coatings Application - Unit 9.3: Concrete Preparation Q.88 - Burrs, fins and projections are all types of? [ ] Concrete [ ] Cement [ ] Holes [ ] Protrusions
Protective Coatings Application - Unit 4.5: Pot-Life and Induction Q.89 - The induction period is the time needed for the products to be left mixed before use? [ ] Not True, induction period is the same as the pot life [ ] Not True, induction periods do not exist at all [ ] True [ ] True for single pack products only
Abrasive Blast Cleaning - Unit 1.7: Types of Air Blast Equipment Q.90 - Pressure type blast units are commonly known as? [ ] Hoses [ ] Clips [ ] Blast pots or kettles [ ] Tubes and cans
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Protective Coatings Application - Unit 13.3.5: Main Deck Coating Systems Q.91 - Non slip coatings may be required on the deck of the main areas? [ ] True [ ] Only if there is a safety issue [ ] Not true [ ] Only in grated locations
Protective Coatings Application - Unit 6.2.1: BS, EN, ISO, SSPC, NACE etc. Q.92 - An ISO standard widely specified for surface preparation is ____________ [ ] ISO 8502-3 [ ] ISO 4628 [ ] ISO 8501-1 [ ] ISO 8503-1
Protective Coatings Application - Unit 13.2.1: In-Docking, Specification & Surface Preparation Q.93 - What are the blocks called that are used to rest the vessel on? [ ] Keep Blocks [ ] Keel Blocks [ ] Kale Blocks [ ] Keen Blocks
Protective Coatings Application - Unit 5.3.4: Stripe Coating Q.94 - The stripe coat should be with the same coating system? [ ] No [ ] Yes [ ] Only when using epoxies [ ] Only when using chlorinated rubber
Inspection and Engineering - Unit 1.9: The Roles of QA and QC Inspector Q.95 - QA is an abbreviation of ______? [ ] Quantifiable Assurance [ ] Quantity Assurance [ ] Quality Assurance [ ] Qualified Assurance
Inspection and Engineering - Unit 3.6: Coating Survey Guide for Ballast Tanks Q.96 - No person should open or enter an enclosed space unless authorized by a __________ person.? [ ] Management [ ] Safety [ ] Responsible [ ] Dedicated
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Protective Coatings Application - Unit 9.1: Concrete Basics Q.97 - The ............... in the cement gives the concrete a high source of ...............? [ ] Lime and acid [ ] Aggregate and acid [ ] Lime and alkalinity [ ] Aggregate and alkalinity
Inspection and Engineering - Unit 3.1.3: Performance Standards For Protective Coatings: Part 3 Q.98 - The steel surface will be checked for soluble salts in at least ________location per block? [ ] 1 [ ] 2 [ ] 3 [ ] 4
Abrasive Blast Cleaning - Unit 1.1: General Overview Q.99 - The major benefit of vacuum blast cleaning is? [ ] It does not use abrasive [ ] The unit is made from lightweight plastic [ ] A dust free environment with recycled abrasives is achieved [ ] No power is required on the unit
Protective Coatings Application - Unit 9.2: Concrete Moisture Q.100 - what will the effects of low temperature have on concrete cure? [ ] None [ ] Increase cure time [ ] Decrease cure time [ ] It will Make the concrete crack
Protective Coatings Application - Unit 4.10: Compatibility Q.101 - If you use the same paint supplier you will not have a compatibility problem with all products? [ ] True [ ] Not True [ ] True for old products only [ ] True for new products only
Inspection and Engineering - Unit 2.4: Environments Q.102 - The dew point is the temperature at a given pressure and humidity that ___________ will occur.? [ ] Condensation [ ] Water [ ] Liquid [ ] Heat
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Inspection and Engineering - Unit 1.1: Inspection and Testing Equipment Q.103 - Wet film gauges are generally available in metal and _________ [ ] Wood [ ] Plastic [ ] Paper [ ] Cardboard
Protective Coatings Application - Unit 15.5: SSPC VIS 1 Q.104 - Photograph G1 SP 5 and G3 SP 5 are demonstrated with a surface profile of ________(_____)? [ ] 4 mil (100 microns) [ ] 3 mil (75 microns) [ ] 2 mil (50 microns) [ ] 1 mil (25 microns)
Protective Coatings Application - Unit 3.2.1: Mechanical and Hand Preparation Standards Q.105 - What are the two letters which are used in ISO 8501 prior to the mechanical and hand preparation standard? [ ] SP [ ] St [ ] SS [ ] tS
Inspection and Engineering - Unit 1.6: Pre-Job Conference Q.106 - The coating inspector should go through each section of the coating __________ with the contractor.? [ ] Works [ ] Specification [ ] Program [ ] Contract
Inspection and Engineering - Unit 3.3: IMO Regulations Cargo Oil Tanks Q.107 - Coatings applied to ships? cargo tanks at the new building stage will have a target useful life of 15 years, remaining in ?_______? condition.? [ ] Good [ ] Excellent [ ] Average [ ] Poor
Protective Coatings Application - Unit 13.1.1: Offshore Construction Q.108 - The splash ________ is the section of the platform which is subject to wet, dry, immersion and erosion by the waves? [ ] Zone [ ] Base [ ] Wetting [ ] Steel
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Inspection and Engineering - Unit 4.4: Ventilation and Dehumidification Q.109 - Once a coating is applied the solvents should _______ leaving a solid behind? [ ] solidify [ ] remain [ ] evaporate [ ] separate
Protective Coatings Application - Unit 1.11: Basic Access Requirements (inc fall protection) Q.110 - The name associated with persons who work from rope access is ____________ [ ] climbers [ ] rope technicians [ ] mountaineers [ ] abseilers
Protective Coatings Application - Unit 5.5.2: Site Painting Q.111 - Site painting is exactly the same as paint shop painting? [ ] Yes always [ ] Yes If the paint shop is large only [ ] If the site is contained [ ] No, there will be environmental and safety differences between a paint shop and site works
Inspection and Engineering - Unit 3.1.4: Performance Standards For Protective Coatings: Part 4 Q.112 - Pinhole detection should be conducted at ________volts? [ ] 50 [ ] 60 [ ] 80 [ ] 90
Protective Coatings Application - Unit 5.2.2: Roller Application (inc.mitt, trowel etc) Q.113 - Mohair is what kind of roller material (roller head)? [ ] A short pile roller [ ] A long pile roller [ ] A long nylon roller [ ] A short rubber roller
Inspection and Engineering - Unit 3.4: IMO Regulations Void Spaces Q.114 - The _______ DFT rule shall apply for the epoxy system or manufacturers recommendations ? [ ] 80/20 [ ] 90/10 [ ] 70/30 [ ] 85/15
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Protective Coatings Application - Unit 15.4: BS EN ISO 8501-4 Q.115 - There are three rust grades within the standard, Light , Medium and ______flash rust? [ ] Heavy [ ] Thick [ ] Scale [ ] Flash
Inspection and Engineering - Unit 3.1.1: Performance Standards For Protective Coatings: Part 1 Q.116 - What does the abbreviation IMO stand for? [ ] International marine organisation [ ] Internal marine organisation [ ] International maritime organisation [ ] Internal maritime organisation
Spray Painting - Unit 3.2: Paint Storage and Paint Mixing Q.117 - The paint storage location should be dedicated to paints and thinners only? [ ] No a common store will do [ ] Only if the paint store is big [ ] True [ ] True if the paint store is small
Spray Painting - Unit 1.2: Basic Corrosion Q.118 - A corroded steel surface is made up of which sites? [ ] Building site [ ] Chemical sites [ ] Anodic and cathodic sites [ ] Non-chemical sites
Protective Coatings Application - Unit 14.5: Rubber Linings Q.119 - Rubber lining is used in various industries including _________gas desulphurisation units? [ ] Solvent [ ] Water [ ] Smell [ ] Flue
Protective Coatings Application - Unit 8.2: Thick Film Intumescent Coating Q.120 - The steel substrate should be abrasive blast cleaned and primed before application of the pfp? [ ] True for external locations only [ ] True for critical components only [ ] Not true [ ] True (always check the specification)
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Protective Coatings Application - Unit 14.4: Miscellaneous Pipeline Coatings and Field Joints Q.121 - The local ________is very important when designing a pipeline and pipeline coating system? [ ] Currency [ ] Conditions [ ] Economy [ ] Terrain
Abrasive Blast Cleaning - Unit 1.6: Mechanical Blast Cleaning Equipment Q.122 - Mechanical forms of abrasive blast cleaning are often performed in fabrication facilities and paint shop etc.? [ ] No, not true [ ] Only in pipe mills [ ] Yes, wheelabrators etc. are commonly used to prepare new steelwork [ ] Only in stainless steel suppliers
Protective Coatings Application - Unit 14.3: Fusion Bonded Epoxy Coatings for Pipeline Protection Q.123 - The surface profile is usually between ______ and 100 microns (__-4 mils) dependent on the film thickness of the FBE? [ ] 50 (2) [ ] 25 (1) [ ] 75 (3) [ ] 12.5 (.5)
Protective Coatings Application - Unit 14.7: Powder Coatings Q.124 - Powder coatings are available in various chemistries including epoxy, polyester, epoxy/polyester (hybrid), polyurethane and ___________? [ ] Silicone [ ] Latex [ ] Alkyd [ ] Acrylic
Inspection and Engineering - Unit 3.5: Guidelines for Maintenance and Repair of Coatings Q.125 - The salt content after washing shall be lower than __mg/m2 or as recommended by the paint manufacturer? [ ] 70 [ ] 75 [ ] 80 [ ] 85
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Spray Painting - Unit 2.3: Method Statements Q.126 - Method statements will give details of the works to be conducted? [ ] On large contracts only [ ] True [ ] Not true [ ] On small contracts only
Abrasive Blast Cleaning - Unit 4.3: Environmental Conditions Q.127 - The use of de-humidification will allow? [ ] More moisture in the atmosphere [ ] Increase in water in the atmosphere [ ] Additional time for blast cleaning due to a decrease in moisture in the atmosphere [ ] The cleaned surface to rust immediately
Protective Coatings Application - Unit 13.3.4: Superstructure Coating Systems Q.128 - Coatings systems for superstructure must also be resistant to ________light? [ ] Artificial [ ] Ultraviolet [ ] Infra Red [ ] Monochromatic
Protective Coatings Application - Unit 15.6: SSPC VIS 3 Q.129 - Condition _______ is steel surfaces completely covered with rust, little or no pitting visible? [ ] A [ ] C [ ] G [ ] B
Inspection and Engineering - Unit 2.3: Engineering Materials Q.130 - Thermal Shock Resistance is defined as the measure of how large a change in temperature a material can withstand without __________.? [ ] Flexing [ ] Melting [ ] Damage [ ] Bending
Protective Coatings Application - Unit 5.3.2: Dry Film Thickness Q.131 - What thickness calibration foil should you use for calibrating the gauge? [ ] 51-100 microns [ ] 101-254 microns [ ] Depends on the thickness range of the coating [ ] Depends on the generic type of the coating
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Inspection and Engineering - Unit 1.5: Practical Arithmetic Q.132 - Theoretical spreading rate, m²/litre = 10 x _______ by vol % divided by the dry film thickness? [ ] Percentage [ ] Solid [ ] Solvent [ ] Pigment
Protective Coatings Application - Unit 3.6.3: SSPC VIS 4 - NACE VIS 7 Q.133 - SSPC-VIS 4/NACE VIS 7, relates to photographs for which prepared surfaces? [ ] Stainless [ ] Steel [ ] Iron [ ] Metallic
Protective Coatings Application - Unit 13.2.2: Coating Application and Undocking Q.134 - Can a holding primer be used on the blasted surface? [ ] No [ ] Yes if recommended by the supplier [ ] Only when the standard is unacceptable [ ] Only during rain
Protective Coatings Application - Unit 3.1.3: Previously Painted and Coated Substrates Q.135 - The better the quality of preparation to spot repairs will generally result in? [ ] Shortened life of the coating [ ] Longer life of the coating [ ] No change of life of the coating [ ] Problems with the coating system
Abrasive Blast Cleaning - Unit 2.3: Personal Protection Equipment (PPE) Q.136 - At the end of a work shift the PPE should be? [ ] Stored correctly [ ] Left near the working area [ ] Taken home [ ] Throw everything in the bin
Protective Coatings Application - Unit 1.7: Risk Assessment (Job Safety Analysis) Q.137 - Arisk assessment may also detail a COSHH/OSHA assessment [ ] No [ ] Yes, you may refer to the COSHH assessment [ ] Yes, to fill out the sheet [ ] No, it must be a separate document
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Protective Coatings Application - Unit 6.1: Environmental Conditions Inspection Equipment Q.138 - What does a whirling hygrometer/psychrometer measure? [ ] Rain [ ] Wind [ ] Speed [ ] Relative humidity
Protective Coatings Application - Unit 3.3.4: Needle Gun Q.139 - Needle gunning is a method of surface preparation on steel surfaces? [ ] No, needle gunning is a descaling treatment tool only [ ] No, needle gunning is used for concrete removal only [ ] Yes, needle gunning is a recognised method of mechanical preparation on steel surfaces [ ] Yes, but only on stainless steels
Protective Coatings Application - Unit 3.2.2: Pre-Surface Condition Q.140 - Flame cut edges should be ground / dressed smooth, prior to surface preparation? [ ] Yes, usually by mechanical preparation methods [ ] No, get plenty of paint on [ ] No, ensure you blast clean though [ ] No, ensure you wire brush first
Inspection and Engineering - Unit 3.2: High Pressure Water Jetting on Sea Going Vessels Q.141 - The equipment must be in good working order? [ ] True [ ] Not true [ ] Only on big jobs [ ] Only on long sea runs
Inspection and Engineering - Unit 4.1: Role of Inspector Q.142 - How much grease and oil is allowed on the substrate prior to surface treatment? [ ] None [ ] Small amount [ ] Unlimited [ ] Depends on thickness
Protective Coatings Application - Unit 5.2.4: Air Assisted Spray (Introduction) Q.143 - HVLP is the abbreviation of? [ ] High vessels light pressures [ ] High viscosity low pressures [ ] High volume low pressures [ ] High volume high pressures
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Protective Coatings Application - Unit 3.1.2: Types of Substrates and Materials Q.144 - The main advantages of mild steel over other materials is it's ____________ [ ] low corrosion rate and high density [ ] low cost and flexibility [ ] high strength and flexibility [ ] low cost and high strength
Protective Coatings Application - Unit 9.4: Concrete Coatings Q.145 - Destructive dry film paint thickness testing can be conducted on concrete? [ ] True (with the use of a PIG gauge) [ ] Not true [ ] Only true on transparent coatings [ ] Only true on thick coatings
Protective Coatings Application - Unit 6.2.2: Visual Standards (Introduction) Q.146 - How is the visual standard to be used? [ ] Held close to the surface to be assessed [ ] Held away from the surface and illuminated [ ] Referred to in the office before an inspection [ ] Only used in the case of a dispute
Protective Coatings Application - Unit 6.5.1: Inspection and Test Equipment Q.147 - Information on the voltage to be used for porosity testing should be obtained from ____________ [ ] The product data sheet [ ] The site manager [ ] The paint manufacturer [ ] The safety data sheet
Protective Coatings Application - Unit 4.6: Storage Q.148 - Is it acceptable to store half used paints? [ ] Yes, providing they are not two part (mixed) and you have lids, within shelf life etc.? [ ] No, disguard [ ] Yes, for epoxy paints only [ ] Yes, for water based products only
Protective Coatings Application - Unit 15.7: SSPC VIS 4 - NACE VIS 7 Q.149 - All flash rusting is viewed without ___________? [ ] Standards [ ] Light [ ] Magnification [ ] Washing
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Abrasive Blast Cleaning - Unit 6.1: Equipment Set-Up and Testing Q.150 - Prior to commencement of work, the following documentation must be available on grounds of health and safety? [ ] Time sheets [ ] Production sheets [ ] Method statements and risk assessments [ ] Bonus payments sheet
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ANSWERS:Q-1=3; Q-2=1; Q-3=4; Q-4=3; Q-5=1; Q-6=3; Q-7=2; Q-8=4; Q-9=4; Q-10=2; Q-11=1; Q-12=2; Q-13=1; Q-14=3; Q-15=3; Q-16=3; Q-17=3; Q-18=3; Q-19=3; Q-20=2; Q-21=4; Q-22=3; Q-23=3; Q-24=1; Q-25=3; Q-26=3; Q-27=1; Q-28=1; Q-29=3; Q-30=1; Q-31=2; Q-32=3; Q-33=4; Q-34=3; Q-35=2; Q-36=3; Q-37=3; Q-38=4; Q-39=3; Q-40=3; Q-41=3; Q-42=3; Q-43=4; Q-44=3; Q-45=4; Q-46=2; Q-47=1; Q-48=3; Q-49=4; Q-50=4; Q-51=3; Q-52=2; Q-53=3; Q-54=3; Q-55=3; Q-56=1; Q-57=3; Q-58=1; Q-59=1; Q-60=4; Q-61=3; Q-62=1; Q-63=3; Q-64=3; Q-65=1; Q-66=2; Q-67=3; Q-68=4; Q-69=4; Q-70=3; Q-71=3; Q-72=1; Q-73=4; Q-74=1; Q-75=1; Q-76=1; Q-77=3; Q-78=3; Q-79=1; Q-80=2; Q-81=2; Q-82=2; Q-83=1; Q-84=1; Q-85=1; Q-86=4; Q-87=2; Q-88=4; Q-89=3; Q-90=3; Q-91=1; Q-92=3; Q-93=2; Q-94=2; Q-95=3; Q-96=3; Q-97=3; Q-98=1; Q-99=3; Q-100=2; Q-101=2; Q-102=1; Q-103=2; Q-104=4; Q-105=2; Q-106=2; Q-107=1; Q-108=1; Q-109=3; Q-110=4; Q-111=4; Q-112=4; Q-113=1; Q-114=2; Q-115=1; Q-116=3; Q-117=3; Q-118=3; Q-119=4; Q-120=4; Q-121=4; Q-122=3; Q-123=1; Q-124=4; Q-125=3; Q-126=2; Q-127=3; Q-128=2; Q-129=2; Q-130=3; Q-131=3; Q-132=2; Q-133=2; Q-134=2; Q-135=2; Q-136=1; Q-137=2; Q-138=4; Q-139=3; Q-140=1; Q-141=1; Q-142=1; Q-143=3; Q-144=4; Q-145=1; Q-146=1; Q-147=3; Q-148=1; Q-149=3; Q-150=3;
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