FAG bearing

Technical Information TI No. WL 80-47 E

Rolling Bearings March 2000

FAG Induction Heating Devices AWG.MINI · AWG3,5 · AWG8 AWG13 · AWG25 · AWG40

Induction heating heating devices devices Application · Advantages · Basic principle · Safety

Application

Basic principle

Many rolling bearings and other rotationally tion ally symmetric symmetric steel parts are fitted fitt ed tightly tight ly on the t he shaft. Especially Especially large largerr part s can be considerably eas easier ier fitted fitt ed if they t hey are heated heated prior to mounting mountin g (rolling (rolling bearings up to a maximum of 120 °C). Induction heating is superior to traditional tion al methods method s such such as heating furn aces, aces, heating plates or oil baths.

Basically Basically,, the t he heatin h eating g device consists of a live live coil with with an iron core (primary coil) which induces indu ces in a short -circuited secsecondary circuit (rolling bearing or other steel steel part) part ) a high current cur rent at low voltage. voltage. The part to be mounted is heated quickly. Non-metallic components and the device itself are are not heated.

The induction ind uction heating methods are fast fast and an d clean. They Th ey are, are, theref th erefore, ore, particpart icularly suitable for batch mounting. The devices can be used for heating complete bearings, rings of cylindrical roller bearings or needle roller bearings, as well as other oth er rotation ally symmetr symmetric ic steel steel parts such as labyrinth labyrinth rings, roll couplin gs, gs, tyres, etc.

Every Every induction indu ction heating dev d evice ice genergenerates a strong magnetic field. Such a magnetic field can have a negative effect on pacemakers and watches, disks, credit cards and other data carriers as well as electronic circuits in instruments. The safety distance is two meters. Th e devices devices must n ot be use u sed d in a damp environment or in hazardous locations. Every device comes with detailed operating erating instructions in structions and safety gloves.

FAG offers six sizes of induction heating devices which cover a wide range of applications. Advantages • fast, energy-saving working • suitable suit able for for rolling bearings and other oth er ring-shaped steel parts • extremely safe operation • environmentally compatible, no oil required (no (n o disposal) disposal) • uniform, controlled controlled heating • simple operation • automatic demagnetization • very efficient as the most suitable size can be selected for every application

Safety

T he FAG FAG induction in duction heating devices devices bear the CE symbol. symbol. Operating errors or malfunctions are indicated by an acoustic acoustic or optical signal. signal. This may happen if the temperature sensor is not correctly att attached, ached, if the th e sensor sensor or the t he sensor sensor wire is damaged, damaged, or if the th e part to be heated h eated is too heavy heavy for the device.

3 FAG

Induction heatin heating g devices Programme

Programme of FAG induction heating devices (basic designs*) Heating device

AWG.MIN I

AWG3,5

AWG8

max. power con sumpt ion

3.5 kVA

3.5 kVA

8 kVA

Volt age/ Frequen cy

230 V / 50 H z

230 V / 50 H z

400 V / 50 H z

Curren t

16 A

16 A

20 A

Weigh t

19 kg

45 kg

56 kg

Len gt h

420 mm

320 mm

470 mm

Widt h

230 mm

330 mm

310 mm

H eight

265 mm

335 mm

455 mm

Ledges (in cl.)

14x14x200 mm 20x20x200 mm 30x30x200 mm 40x40x200 mm


70x70x350 mm

C lear widt h bet ween support s

120 mm

145 mm

210 mm

C lear h eigh t

140 mm

155 mm

195 mm

Ledges (accessories)

-

14x14x270 mm 17.5x17.5x270 mm 24.5x24.5x270 mm

20x20x350 mm 30x30x350 mm 40x40x350 mm 50x50x350 50x50x350 mm 60x60x350 60x60x350 mm

max. widt h

120 mm

145 mm

210 mm

max. weight

20 kg

40 kg

100 kg

Workpiece

* On request FAG FAG will also also supply heating h eating devices with with other oth er rated voltages voltages and frequencies frequen cies..

FAG

4

AWG13

AWG25

AWG40

13 kVA

25 kVA

40 kVA

400 V / 50 H z

400 V / 50 H z

400 V / 50 H z

32 A

63 A

100 A

108 kg

350 kg

600 kg

1000 mm

1045 mm

1800 mm

500 mm

500 mm

685 mm

1000 mm

1370 mm

1400 mm

80x80x490 mm

100x100x700 mm

150x150x850 mm

330 mm

385 mm

600 mm

300 mm

420 mm

450 mm



60x60x850 mm 80x80x850 mm 100x100x850 mm

330 mm

385 mm

600 mm

200 kg

400 kg

800 kg

Heating devices with higher power on request.

5 FAG

Induction heatin heating g devices AWG.MINI

Induction heating device AWG.MINI WG.MIN I

The FAG induction heating device AWG.MIN WG.M INII is suitable for bearings with with bore diameters of 20 mm and more, and weighing up to 40 kg. Sealed, greased bearings and other rotationally symmetric steel parts can also be heated. Th e heating dev d evice ice comes comes with support ledges and magnetic temperature sensor in a sturdy, scratch-resisistant case which is easy easy to handle. It is particularly suitable for mobile fitt fitting ing missions. missions. The two lateral supports carry the support ledge ledge with with t he part to t o be heated. heated. The case case contains four d ifferent ifferent support ledges for variou s workpiece sizes. sizes. Th e contact areas of the suppor t ledges and supports are ground so that energy losses are kept low.

The Th e heating device can be connected to any normal, 1 6-A two-pin safety safety socket. The clearly structured control panel with clear-cut symbols for the th e different different operating modes m odes can can even even be operated op erated wearing work gloves. The foil keyboard is oil-resistant, dust-proof and water-proof. All operating modes mod es and functions fun ctions can be controlled by means of four keys. The Th e device device offers offers temperature temperatu re hold and time control modes. In th e temperature temperature hold mode the heat-up temperature temperatu re is adjusted adjusted between 50 and 240°C. The device holds the workpiece workpiece at t he preselected preselected temperature, temperatu re, which is monitored by the attached magnetic temperature t emperature sensor. sensor. When the t he seselected lected temperature temperatu re is reached reached t he device emits a buzzing buzzing sound and the th e display display flashes. When the Stop key is pressed the

part is automatically demagnetized. demagnetized. In the time control mode the desired heat-up time (up to 100 minutes) is set. After the t he selected selected period the t he bearing is automaticall automat ically y demagnetized. demagnetized. A prolonged buzzing sound indicates the end of the process. process. During Dur ing the th e heating process process the magnetic temperature temperatu re sensor sensor can be attached, and the temperature measured. The Th e time cont rol mode mod e is espec especially ially convenient if several bearings of the same size have to be heated. During the first heating cycle cycle the time t ime needed to reach reach the t he required temperature is stored. Then each bearing of the batch is heated for the same same period of time.

Order designation: AWG.MINI

FAG

6

Induction heating heating devices devices AWG.MINI · Technical data

General data

Time cont rol Tempe mperatur raturee hol hold d Bearing bore d Bearing weight G

200

adjust able bet ween 0 and 100 min adjus djusta tabl blee betw betweeen 50 and and 240 240 °C, °C, wit with h sa safety mec mechahanism for rolling bearings min. 20 mm max. 20 kg

x= x= x= x=

14 20 30 40

mm mm mm mm

x 120

x

140

Electrical data

O perating volt age Frequency Power consumpt ion Rated current Ret ai ained magnet is ism O perating cycle

230 V 50 cps 3.5 kVA 16 A < 2 A/ cm cm 100 %

Scope of delivery: delivery: Device, ready for service, with 4 support ledges (14, 20, 30, 40) and magnetic temperature sensor in a carrying case

D esignat ion

O rder designation

D imensions mm

for bore diamet ers from mm

Weight kg

H eating device device

AWG.MINI

420x230x265

20

19

D esignat ion

O rder designation

D imensions mm


Weight kg

Support ledge Support ledge Support ledge Support ledge Magnetic temperature temperature sensor Electron Electron ic spare parts kit

AWG.MINI.L14 AWG.MINI.L20 AWG.MINI.L30 AWG.MINI.L40 AWG.M AWG.MINI.E

14x14x200 20x20x200 30x30x200 40x40x200

20 30 45 60

0. 3 0. 6 1 2. 5 0.05 0.45

Spare Spare parts p arts

7 FAG

Induction heatin heating g devices AWG3,5

Induction heating devices

The FAG induction heating device AWG3,5 is suitable for bearings with bore diameters of 30 mm m m (with acces acces-sories 20 mm) m m) and more, and weighing weighing up to 40 kg. Sealed, greased bearings and other rotationally symmetric steel parts can also be heated. The heating device has a sturdy, scratch-resis scratch-resistant tant polyurethane hou sing. It can be easily easily handled thanks t hanks to its lateral handholds. The two lateral supports carry the support ledge with the part to be heated. FAG FAG provides four four different different support ledges for various workpiece workp iece sizes sizes in a metal box (three (th ree more support ledges ledges are available as special accessories). Th e contact areas of the support suppor t ledges and supports are ground so that energy losses are kept low. The heating device can be connected to any normal, norm al, 16-A two-pin safety safety socket. socket.

The clearly structured control panel with clear-cut symbols for the th e different different operating modes m odes can can even even be operated op erated wearing work gloves. The foil keyboard is oil-resistant, dust-proof and water-proof. All operating modes mod es and functions fun ctions can be controlled by means of six keys. The Th e device device offers offers temperature temperatu re hold, temperature temperature control and time control modes. In t he temperature hold mode a heatheatup t emperature emperature of up t o 240°C is set. set. T he device holds the workpiece at the preselected lected t emperature. After about every every 30 seconds seconds a buzzing sound indicates that the th e selec selected ted temperature temperatu re has been reached. reached. When W hen t he Stop key is presse pressed d the t he part is automatically demagnetized. demagnetized.

is reached the bearing (workpiece) is automatical tomat ically ly demagnetized. demagnetized. A prolonged buzzing sound indicates the end of the process. In the time control mode the desired heat-up time (up to 999 s) is set in 1-second steps. steps. After After the t he selec selected ted period the bearing is automatically autom atically demagnetize demagnetized. d. A prolonged buzzing sound indicates the end of the process. The time control mode is especially convenient if batches of identical ident ical bearings bearings have to be heated. h eated. During the first heating cycle the time needed to reach the th e specifie specified d temperature t emperature is stored. stored. Then T hen each bearing of the batch is heated heated for t he same same period of time. t ime. The magnetic temperature temperatu re sensor sensor does not have to be attached. att ached. Additional functions

In the t he temperature temperature control mode the desired desired heat-up heat-u p temperature t emperature is set set in steps of 1°C. After the preselected preselected temperature temperatur e

• Power Power reduction redu ction • Selected Selected and actual temperatu res and and times are displayed • Menu guidance in 9 languages • Temperature display either in °C or °F Accessories

For parts with a smaller bore diameter the th e following accessories accessories are available: • 20 mm and more Support ledge 14x14x270 mm Order designation: AWG3,5.L14 • 25 mm and more Support ledge 17.5x17.5x270 mm Order designation: AWG3,5.L17 • 35 mm and more Support ledge 24.5x24.5x270 mm Order designation: AWG3,5.L24

Order designation: AWG3,5 FAG

8

Induction heating heating devices devices AWG3,5 · Technical Data

General Data

Time cont rol Temperature hold/ Tempe mperatur raturee con contr trol ol Bearing bore d Bearing weight G

x= x= x= x= x= x= x=

adjust able up to 999 s adjus djusta tabl blee up up tp 240 240 °C, °C, wit with h sa safety mechanism for rolling bearings b earings min. 30 30 mm mm (w (wit h accessories, mi min. 20 20 mm mm) max. 40 kg

14 17.5 20 24.5 30 40 60

mm mm mm mm mm mm mm

270

x

x

155 145

Electrical Data

O perating volt age Frequency power consumpt ion

220 V t o 240 V 50 cps 3.5 kVA

Rated current 16 A Ret ain ed magnetsim < 2 A/ cm O perat ing cycle 100 %

Scope of delivery: Device, ready for service, in a metal box, with 4 support ledges (20, 30, 40, 60) and magnetic temperature sensor

D esignat ion

O rder designation

D imensions mm


Weight kg

H eating device, device, complete

AWG3,5

320x330x335

30

45

D esignat ion

O rder designation

D imensions mm


Weight kg

Metal box Support ledge Support ledge Support ledge Support ledge Magnetic temperature sensor Elektron Elektron ic spare parts kit

AWG3,5.BOX AWG3,5.L20 AWG3,5.L30 AWG3,5.L40 AWG3,5.L60

20x20x270 30x30x270 40x40x270 60x60x270

30 45 60 85

0. 8 1. 4 3. 4 7. 6


AWG3,5.M AWG3,5.E

Accessories

D esignat ion

O rder designation

D imensions mm


Weight kg

Support ledge Support ledge Support ledge

AWG3,5.L14 AWG3,5.L17 AWG3,5.L24

14x14x270 17.5x17.5x270 24.5x24.5x270

20 25 35

0. 4 0. 6 1. 3

Special design

T his device is also also available for a rated rat ed voltage of 110 V/6 V/60 0 H z. Order designation: AWG3,5.V110 9 FAG

Induction heatin heating g devices AWG8

Induction heating device AWG8

The FAG induction heating device AWG8 is suitable for heating ring-shaped metal workpieces with bore diameters of 100 mm (with ( with access accessories ories 30 mm) and more to a maximum temperature of 240°C. T he workpieces workpieces may weig weigh h up u p to to 100 kg. The heating device has a sturdy, scratch-resis scratch-resistant tant polyurethane housing. h ousing.

which can be used up to 240 °C. The rated voltage is 400 V, V, the t he frequency frequen cy 50 cps. The Th e device device offers offers temperature temperatu re hold, temperature temperature control and time control modes. In th e temperature temperature hold mode the heat-up temperature temperatu re is freely freely adjusted between 50 and 240 °C. The device holds the workpiece at the previously selected temperature. When the Stop key is pressed pressed the t he part is automatical automat ically ly demagdemagnetized.

Th e slewing slewing mechanism facilitates facilitates the th e loading of h eavy eavy parts. T he clearly str strucuctured control panel with clear-cut symIn the t he temperature temperature control mode the bols for the th e different different operating modes m odes can can desired desired heat-up h eat-up temperature temperatu re is freely freely adeven be operated wearing work gloves. justed between 50 and 240 °C. After the T he foil keyboard keyboard is oil-resistant, oil-resistant, dustpreselec preselected ted t emperature is reached the th e proof and water-proof. workpiece is automatically demagnetized; the device switches off. A prolonged The basic design of the device comes buzzing sound indicates the end of the with a magnetic m agnetic temperature sensor process.

In the time control mode the desired heat-up time (up to 100 minutes) is freely adjusted. After After the t he selec selected ted period the th e workpiece is automatically demagnetized; the device switches off. An acoustic signal indicates the end of the th e process. process. The Th e time cont rol mode mod e is espec especially ially convenient convenient if batches of identical ident ical bearings bearings or workpieces workpieces have have to be heated. D uring urin g the first heating h eating cycle cycle the th e time needed to reach reach the t he required temperature temp erature is stored. stored. Then Th en each each bearing of th e batch is heated for the same period of time. The temperature tur e sensor sensor does not have to be b e attached. Additional functions

• Demagnetiza Demagnetization tion without without heating • Power Power reduction redu ction • Programme Programme interruption • Actual temperatures temperatu res can can be called called up up Accessories

For parts part s with with a smaller smaller bore diameter the th e following accessories accessories are available: • 30 mm and more Slewing ledge 20x20x350 mm Order designation: AWG8.L20 • 45 mm and more Slewing ledge 30x30x350 mm Order designation: AWG8.L30 • 60 mm and more Slewing ledge 40x40x350 mm Order designation: AWG8.L40 • 75 mm and more Slewing ledge 50x50x350 mm Order designation: AWG8.L50 • 85 mm and more Slewing ledge 60x60x350 mm Order designation: AWG8.L60

Order designation: AWG8 FAG

10

Induction heating heating devices devices AWG8 · Technical data

x

General Data

Time cont rol Temperature hold/ Tempera mperature ture control ontrol Bearin g bore d Bearing weight G

adjust able from 0 to 100 min adjus adjustab table le from from 50 to 240 °C, with with safety afety mec mechanis hanism for rolling bearings min . 100 mm (wit h accessories, min . 30 mm) max. 100 kg

x= x= x= x= x= x=

20 30 40 50 60 70

350

mm mm mm mm x mm mm 195 210

Electrical Data

O perating volt age Frequency Power consumpt ion

400 V 50/ 60 cps 8 kVA

Rated current 20 A Ret ain ed magnetism < 2 A/ cm

Scope of delivery: Device, Device, ready r eady for service service,, with slewing slewing ledge 70x70x350 70x70x350 mm, and magnetic temperature t emperature sensor

D esignat ion

O rder designation

D imensions mm

for bore diameters from mm

Weight kg


AWG8

470x310x455

100

56

O rder designation

D imensions mm


Weight kg

70x70x350

100

12.8 0.05 0.45


D esignat ion

Slewing ledge AWG8.L70 Magnetic temperature temperature sensor AWG.M Electron Electron ic spare parts kit AWG8.E

Accessories

D esignat ion

O rder designation

D imensions mm


Weight kg

Slewing ledge Slewing ledge Slewing ledge Slewing ledge Slewing ledge

AWG8.L20 AWG8.L30 AWG8.L40 AWG8.L50 AWG8.L60

20x20x350 30x30x350 40x40x350 50x50x350 60x60x350

30 45 60 75 85

1. 0 4 2. 4 4. 2 6. 5 5 9. 4

Special designs

This device is also available for rated voltages of 200 V, 270 V, 440 V, 480 V, and 600 V. Order designation, e.g. for 480 V: AWG8.V480 11 FAG



The FAG induction heating device AWG13 is suitable suitable for heating ringr ingshaped metal workpieces workpieces with bore bor e diameters of 115 mm (with accessories 30 mm) and more to a maximum temperature tu re of 240°C. The T he workpieces workpieces may weigh up to 200 kg.

The Th e device device offers offers temperature temperatu re hold, temperature temperature control and time control modes. In t he temperature hold mode a heatheatup temperature between 50 and 240°C is freely freely adjusted. The Th e device device holds th e workpiece workpiece at t he preselected preselected temperature. temperatu re. When t he Stop key is pressed pressed the part is automatical automat ically ly demag d emagnetized. netized.

Th e solid-steel solid-steel device device is mounted moun ted on a sturdy trolley. A slewing mechanism facilitates the loading of heavy parts. The Th e clearly clearly stru structured ctured cont rol panel with clear-cut clear-cut symbols for the diffe d ifferent rent operating modes can even be operated wearing work gloves. The foil keyboard is oil-resistant, dust-proof and water-proof.

In the t he temperature temperature control mode the desired desired heat-up h eat-up temperature temperatu re is freely freely ad justed between 50 and 240°C. After the preselec preselected ted t emperature is reached the th e workpiece is automatically demagnetized; the device switches off. An acoustic signal indicates the end of the th e process. process.

The basic design of the device comes with a magnetic m agnetic temperature sensor which can be used up to 240°C. The rated voltage is 400 V, the frequency 50 cps.

In the time control mode the desired heat-up time (up to 100 minutes) is freely adjusted. After After the t he selec selected ted period the workpiece is automatically demagnetized;

the device switches off. An acoustic signal indicates the end of the th e process. process. The Th e time cont rol mode mod e is espec especially ially convenient convenient if batches of identical ident ical bearings bearings or workpieces workpieces have have to be heated. D uring urin g the first heating h eating cycle cycle the th e time needed to reach reach the t he required temperature temp erature is stored. stored. Then Th en each each bearing of th e batch is heated for the same period of time. The temperature tur e sensor sensor does not have to be b e attached. Additional functions

• Demagnetiza Demagnetization tion without without heating • Power Power reduction redu ction • Programme Programme interruption • Selected Selected and actual temperatu res and and times are displayed Accessories

For parts with a smaller smaller bore diameter the t he following accessories are available: • 30 mm and more Slewing ledge 20x20x490 mm Order designation: AWG13.L20 • 45 mm and more Slewing ledge 30x30x490 mm Order designation: AWG13.L30 • 60 mm and more Slewing ledge 40x40x490 mm Order designation: AWG13.L40 • 85 mm and more Slewing ledge 60x60x490 mm Order designation: AWG13.L60


12


General data


490

adjust able from 0 to 100 min adjus adjustab table le from from 50 to 240°C, 240°C, with with safety afety mec mechanis hanism for rolling bearings min . 115 mm (wit h accessories, min . 30 mm) max. 200 kg

x

x 300 330

Electrical data


400 V 50/ 60 cps 13 kVA

Rated current 32 A Ret ained magnet ism < 2 A/ cm

x= x= x= x= x=

20 30 40 60 80

mm mm mm mm mm

Scope of delivery: Device, ready for service, with slewing ledge 80x80x490 mm, and magnetic temperature sensor

D esignat ion

O rder designation

D imensions mm


Weight kg


AWG13

1000x500x1000

115

108

O rder designation

D imensions mm


Weight kg

80x80x490

115

24 0.05 0.45


D esignat ion

Slewing ledge AWG13.L80 Magnetic temperature sensor AWG.M Electron Electron ic spare parts kit AWG13.E

Accessories

D esignat ion

O rder designation

D imensions mm


Weight kg

Slewing ledge Slewing ledge Slewing ledge Slewing ledge

AWG13.L20 AWG13.L30 AWG13.L40 AWG13.L60

20x20x490 30x30x490 40x40x490 60x60x490

30 45 60 85

2 4 9 14

Special designs:

This device is also available for rated voltages of 200 V, 270 V, 440 V, 480 V, and 600 V. Order designation, e. g. for 480 V: AWG13.V480 13 FAG



The FAG induction heating device AWG25 is suitable suitable for heating ringr ingshaped metal workpieces workpieces with bore bor e diameters of 145 mm (with accessories 45 mm) and more to a maximum temperature tu re of 240 °C. T he workpieces workpieces may weigh up to 400 kg.

The device offers temperature hold, temperature control and ttime ime control modes. In t he temperature hold mode a heatheatup temperature between 50 and 240 °C is freely freely adjusted. The Th e device device holds the t he workpiece workpiece at t he preselected preselected temperature. temperatu re. When t he Stop key is pressed pressed the part is automatical automat ically ly demag d emagnetized. netized.

The Th e time cont rol mode mod e is espec especially ially convenient convenient if batches of identical ident ical bearings bearings or workpieces workpieces have have to be heated. D uring urin g the first heating h eating cycle cycle the th e time needed to reach reach the t he required temperature t emperature is stored. stored. Then Th en each each bearing of th e batch is heated for the same period of time. The temperature tur e sensor sensor does not have to be attached. Additional functions

The solid-steel device is coated with synt synthetic hetic resin which is resistant resistant t o impacts and corrosion. The clearly structured control panel with clear-cut symbols for th e different different operating modes m odes can can even even be operated op erated wearing work gloves. The foil keyboard is oil-resistant, dust-proof and water-proof. The basic design of the device comes with a magnetic m agnetic temperature sensor which can be used up to 240 °C. The rated voltage is 400 V, V, the t he frequency frequen cy 50 cps.

In the t he temperature temperature control mode the desired desired heat-up h eat-up temperature temperatu re is freely freely ad justed between 50 and 240 °C. After the preselec preselected ted t emperature is reached the th e workpiece is automatically demagnetized; the device switches off. An acoustic signal indicates the end of the th e process. process. In the time control mode the desired heat-up time (up to 100 minutes) is freely adjusted. After After the t he selec selected ted period the workpiece is automatically demagnetized; the device switches off. An acoustic signal indicates the end of the th e process. process.

• Demagnetiza Demagnetization tion without without heating • Programme Programme interruption Accessories

For parts part s with with a smaller smaller bore diameter the th e following accessories accessories are available: • 45 mm and more Ledge 30x30x700 mm Order designation: AWG25.L30 • 60 mm and more Ledge 40x40x700 mm Order designation: AWG25.L40 • 85 mm and more Ledge 60x60x700 mm Order designation: AWG25.L60 • 115 mm and more Ledge 80x80x700 mm Order designation: AWG25.L80


14


General data


adjust able from 0 to 100 min x

adjus adjustab table le from from 50 to 240°C, 240°C, with with safety afety mec mechanis hanism for rolling bearings min . 145 mm (wit h accessories, min . 45 mm) max. 400 kg

x

420 385 700

Electrical data


400 V 50/ 60 cps 25 kVA


x= 30 mm x= 40 mm x= 60 mm x= 80 mm x= 100 mm

Scope of delivery: Device, Device, ready for service, service, with ledge 100x100x700 mm and magnetic m agnetic temperature temperatu re sensor sensor

D esignat ion

O rder designation

D imensions mm


Weight kg


AWG25

1045x500x1370

145

350

O rder designation

D imensions mm


Weight kg

100x100x700

145

52.4 0.05 0.45


D esignat ion

Ledge AWG25.L100 Magnetic temperature sensor AWG.M Electron Electron ic spare parts kit AWG25.E

Accessories

D esignat ion

O rder designation

D imensions mm


Weight kg

Ledge Ledge Ledge Ledge

AWG25.L30 AWG25.L40 AWG25.L60 AWG25.L80

30x30x700 40x40x700 60x60x700 80x80x700

45 60 85 115

4. 7 8. 4 18.8 33.5

Special designs:




The FAG induction heating device AWG40 is suitable suitable for heating ringr ingshaped metal workpieces workpieces with bore bor e diameters of 220 mm (with accessories 85 mm) and more to a maximum temperature tu re of 240 °C. T he workpieces workpieces may weigh up to 800 kg. Th e all-steel all-steel construction is coated coated with synthetic synthet ic resin resin which is resistant resistant to impacts and corrosion. The clearly structured control panel with clear-cut symbols for th e different different operating modes m odes can can even even be operated op erated wearing work gloves. The foil keyboard is oil-resistant, dust-proof and water-proof. The basic design of the device comes with a magnetic m agnetic temperature sensor which can be used up to 240°C. The rated voltage is 400 V, the frequency 50 cps.

T he device device offers offers temperature temperatu re hold, temperature temperature control and time control modes. In t he temperature hold mode a heatheatup temperature between 50 and 240°C is freely freely adjusted. Th e device device holds th e workpiece workpiece at t he preselected preselected temperature. temperatu re. When t he Stop key is pressed pressed the th e part is automatical automat ically ly demag d emagnetized. netized. In the t he temperature temperature control mode the desired desired heat-up h eat-up temperature temperatu re is freely freely ad justed between 50 and 240°C. After the preselec preselected ted t emperature is reached the th e workpiece is automatically demagnetized; the device switches off. An acoustic signal indicates the end of the th e process. process. In the time control mode the desired heat-up time (up to 100 minutes) is freely adjusted. After After the t he selec selected ted period the workpiece is automatically demagnetized; the device switches off. An acoustic signal indicates the end of the th e process. process.

The Th e time cont rol mode mod e is espec especially ially convenient convenient if batches of identical ident ical bearings bearings or workpieces workpieces have have to be heated. D uring urin g the first heating h eating cycle cycle the th e time needed to reach reach the t he required temperature temp erature is stored. stored. Then Th en each each bearing of th e batch is heated for the same period of time. The temperature tur e sensor sensor does not have to be b e attached. Additional functions

• Demagnetiza Demagnetization tion without without heating • Power Power reduction redu ction • Programme Programme interruption Accessories

For parts with a smaller smaller bore diameter t he following accessories are available: • 85 mm and more Ledge 60x60x850 mm Order designation: AWG40.L60 • 115 mm and more Ledge 80x80x850 mm Order designation: AWG40.L80 • 145 mm and more Ledge Ledge 100x100x850 m m Order designation: AWG40.L100

The device AWG40 is delivered without plug and cable. cable. Order designation: AWG40 FAG

16


General data

Time cont rol Temperature hold / Tempera mperature ture control ontrol Bearin g bore d Bearing weight G

adjust able from 0 to 100 min

x x

adjus djusta tabl blee fro from m 50 to 240 240 °C °C with with sa safety me mechanis hanism m for rolling bearings min . 220 mm (wit h accessories, min . 85 mm) max. 800 kg

Electrical data


400 V 50/ 60 cps 40 kVA


450 600 850

x= x= x= x=

60 80 100 150

mm mm mm mm

Scope of delivery: Device, Device, ready for service, service, with ledge 150x150x850 mm, and magnetic temperatu re sensor. sensor.

D esignat ion

O rder designation

D imensions mm


Weight kg


AWG40

1800x685x1400

220

600

O rder designation

D imensions mm


Weight kg

150x150x850

220

143 0.05 0.45


D esignat ion

Ledge AWG40.L150 Magnetic temperature sensor AWG.M Electron Electron ic spare parts kit AWG40.E

Accessories

D esignat ion

O rder designation

D imensions mm


Weight kg

Ledge Ledge Ledge

AWG40.L60 AWG40.L80 AWG40.L100

60x60x850 80x80x850 100x100x850

85 115 145

22.9 40.7 63.6

Special designs:


FAG OEM und Handel AG A company of the FAG Kugelfischer Group

Postfach 1260 · D-97 419 Schweinfurt Telephone (0 97 21) 91 3841 Telefax (0 97 21) 91 3809 http://www.fag.de

FAG Induction Heating Devices Every care has been taken to ensure the correctness of the information contained in this publication but no liability can be accepted for any errors or omissions. We reserve the right to make changes in the interest of technical progress. © by FAG 2000 · This publication or parts thereof may not be reproduced without our permission. TI No. WL 80-47 E /96/3/00 · Printed in Germany

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