EVO Manual English v5

EVO MANUAL

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CONTENTS 1 GENERAL ...................................................................................................................................................... ...................................................................................................................................................... 7

1.1 Intended I ntended use ....................................................................................... ............................................................................................................................................ ..................................................... 8 1.2 Misuse ....................................................................... .................................................................................................................................................. .............................................................................. ... 8 1.3 Hazards when handling the system s ystem................................................................ ......................................................................................................... ......................................... 8 1.4 Safety symbols ................................................................................................ ........................................................................................................................................ ........................................ 8 1.5 General safety reminders ........................................................................................................................ ........................................................................................................................ 8 1.5.1 Organizational measures ...................................................................... .............................................................................................................. ........................................ 9 1.5.2 Impairments to safety .................................................................................................... ................................................................................................................... ............... 9 1.5.3 Requirements to be met by the personnel involved ..................................................................... ..................................................................... 9 1.5.4 Electrical safety ........................................................................ ............................................................................................................................. ..................................................... 9 1.5.5 Safe system at work ..................................................................................................................... ..................................................................................................................... 9 1.5.6 Electromagnetic compatibility (EMC) ................................................................. ............................................................................................ ........................... 9 1.5.7 Radiation protection .................................................................. .................................................................................................................... .................................................. 10 1.5.8 Structural changes .................................................................... ...................................................................................................................... .................................................. 11 1.6 Warranty and liabilities ........................................................................................................................... ........................................................................................................................... 11 1.7 Conform ity ............................................................................................................................................. ............................................................................................................................................. 11 1.8 Standards ................................................................... .............................................................................................................................................. ........................................................................... 12 1.9 Cleaning ...................................................................... ................................................................................................................................................. ........................................................................... 12 1.10 Disposal ...................................................................................................................... ............................................................................................................................................... ......................... 12 1.11 Product covered by the Kyoto Kyoto protocol ................................................................................................ ................................................................................................ 13 1.12 Transport Tr ansport ............................................................................................................................................. ............................................................................................................................................. 14 1.13 Lifting by b y crane ....................................................................... ..................................................................................................................................... .............................................................. 14 1.14 Daily handling ...................................................................................................................................... ...................................................................................................................................... 14 2 GENERAL DESCRIPT ION OF EVO X-RAY SERIES ................................................................................. 15 15

2.1 General description........................................................................................... description................................................................................................................................ ..................................... 15 2.2 Unit / component configuration ......................................................................... .............................................................................................................. ..................................... 15 2.3 EVO water-cooled water-coo led X-ray series s eries ............................................................................................................. ............................................................................................................. 16 2.4 EVO EVO X-ray series tube head principles .................................................................................................. .................................................................................................. 16 2.4.1 Slit aperture SMART EVO / PXS EVO tube heads ..................................................................... 18 2.4.2 Lead belt with slit SMART EVO / PXS EVO panoramic tube heads .......................................... 18 2.4.3 Slit aperture XPO EVO / PXS EVO 225D/1200 tube head ......................................................... 18 2.4.4 Lead belt EVO series panoramic panoram ic tube head he ad ................................................................... ............................................................................... ............ 19 2.5 CONTROL CONTROL EVO principles pr inciples ..................................................................................................................... 20 2.5.1 CONTROL EVO control unit ....................................................................................................... ....................................................................................................... 22

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CONTENTS 1 GENERAL ...................................................................................................................................................... ...................................................................................................................................................... 7

1.1 Intended I ntended use ....................................................................................... ............................................................................................................................................ ..................................................... 8 1.2 Misuse ....................................................................... .................................................................................................................................................. .............................................................................. ... 8 1.3 Hazards when handling the system s ystem................................................................ ......................................................................................................... ......................................... 8 1.4 Safety symbols ................................................................................................ ........................................................................................................................................ ........................................ 8 1.5 General safety reminders ........................................................................................................................ ........................................................................................................................ 8 1.5.1 Organizational measures ...................................................................... .............................................................................................................. ........................................ 9 1.5.2 Impairments to safety .................................................................................................... ................................................................................................................... ............... 9 1.5.3 Requirements to be met by the personnel involved ..................................................................... ..................................................................... 9 1.5.4 Electrical safety ........................................................................ ............................................................................................................................. ..................................................... 9 1.5.5 Safe system at work ..................................................................................................................... ..................................................................................................................... 9 1.5.6 Electromagnetic compatibility (EMC) ................................................................. ............................................................................................ ........................... 9 1.5.7 Radiation protection .................................................................. .................................................................................................................... .................................................. 10 1.5.8 Structural changes .................................................................... ...................................................................................................................... .................................................. 11 1.6 Warranty and liabilities ........................................................................................................................... ........................................................................................................................... 11 1.7 Conform ity ............................................................................................................................................. ............................................................................................................................................. 11 1.8 Standards ................................................................... .............................................................................................................................................. ........................................................................... 12 1.9 Cleaning ...................................................................... ................................................................................................................................................. ........................................................................... 12 1.10 Disposal ...................................................................................................................... ............................................................................................................................................... ......................... 12 1.11 Product covered by the Kyoto Kyoto protocol ................................................................................................ ................................................................................................ 13 1.12 Transport Tr ansport ............................................................................................................................................. ............................................................................................................................................. 14 1.13 Lifting by b y crane ....................................................................... ..................................................................................................................................... .............................................................. 14 1.14 Daily handling ...................................................................................................................................... ...................................................................................................................................... 14 2 GENERAL DESCRIPT ION OF EVO X-RAY SERIES ................................................................................. 15 15

2.1 General description........................................................................................... description................................................................................................................................ ..................................... 15 2.2 Unit / component configuration ......................................................................... .............................................................................................................. ..................................... 15 2.3 EVO water-cooled water-coo led X-ray series s eries ............................................................................................................. ............................................................................................................. 16 2.4 EVO EVO X-ray series tube head principles .................................................................................................. .................................................................................................. 16 2.4.1 Slit aperture SMART EVO / PXS EVO tube heads ..................................................................... 18 2.4.2 Lead belt with slit SMART EVO / PXS EVO panoramic tube heads .......................................... 18 2.4.3 Slit aperture XPO EVO / PXS EVO 225D/1200 tube head ......................................................... 18 2.4.4 Lead belt EVO series panoramic panoram ic tube head he ad ................................................................... ............................................................................... ............ 19 2.5 CONTROL CONTROL EVO principles pr inciples ..................................................................................................................... 20 2.5.1 CONTROL EVO control unit ....................................................................................................... ....................................................................................................... 22

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2.5.2 Connections and setup ........................................................................ ............................................................................................................... ....................................... 24 2.5.2.1 XPO series, no 1 ................................................................... ...................................................................................................................... ................................................... 24 2.5.2.2 SMART and EVO series, s eries, no 2 ....................................................................... ................................................................................................. .......................... 24 2.5.2.3 External lamp, lam p, no. 5 .......................................................................... ................................................................................................................. ....................................... 24 2.5.2.4 Door interlock, no. 4 .......................................................................... ................................................................................................................. ....................................... 25 2.5.2.5 Connector AC mains, no. 8 ........................................................................... ..................................................................................................... .......................... 26 2.5.2.6 Connector Conn ector USB, no. 9 ....................................................................... .............................................................................................................. ....................................... 26 2.5.2.7 Connector Ethernet, Ethern et, no. 10 ..................................................................................................... 27 2.5.3 Door and lamp dongles.............................................................................................................. dongles................................................................................................................ 27 2.5.4 Access levels in CONTROL EVO ..................................................................... ............................................................................................... .......................... 27 2.6 Technical specifications ...................................................................... ......................................................................................................................... ................................................... 27 2.6.1 SMART EVO / PXS EVO tube heads ......................................................................................... ......................................................................................... 28 2.6.2 XPO X-ray X- ray series tube heads ..................................................................................................... ..................................................................................................... 30 2.6.3 Y.SMART / PXS tube t ube heads hea ds ................................................................. ....................................................................................................... ...................................... 31 3 OPERATION OP ERATION ................................................................................................................................................ ................................................................................................................................................ 32

3.1 Important operational advices .......................................................................... ................................................................................................................ ...................................... 32 3.2 Basic operating operat ing instructions ................................................................ ................................................................................................................... ................................................... 32 3.2.1 Powering up the X-ray system ........................................................................... .................................................................................................... ......................... 32 3.2.2 System repositioning .................................................................................................................. .................................................................................................................. 32 3.2.3 System disassembly ................................................................. ................................................................................................................... .................................................. 32 3.2.4 Run-in Run- in procedure ........................................................................................................................ ........................................................................................................................ 33 3.2.5 Symbols used in CONTROL EVO ................................................................................. .............................................................................................. ............. 33 3.2.5.1 Symbols used in the status line ...................................................................... ............................................................................................... ......................... 33 3.2.5.2 Symbols used in the message m essage area ........................................................................................ ........................................................................................ 33 3.2.6 Main screen ................................................................................................................................ ................................................................................................................................ 34 3.2.7 Optional information available on o n the main screen .................................................................... 34 3.2.7.1 Recent exposures .................................................................. .................................................................................................................... .................................................. 34 3.2.7.2 Monitor ................................................................................................ ..................................................................................................................................... ..................................... 35 3.2.7.3 Extended message m essage area ar ea .................................................................... .......................................................................................................... ...................................... 35 3.2.8 Basic exposure settings ........................................................................ .............................................................................................................. ...................................... 36 3.3 Messages ................................................................... .............................................................................................................................................. ........................................................................... 36 3.3.1 Info messages ............................................................................................................................ ............................................................................................................................ 36 3.3.2 W arning messages m essages ................................................................... ..................................................................................................................... .................................................. 37 3.3.3 Error messages .......................................................................................................................... .......................................................................................................................... 38 3.4 Tech menu .................................................................. ............................................................................................................................................. ........................................................................... 40 3.4.1 System settings .......................................................................................................................... .......................................................................................................................... 40 3.4.1.1 Language ............................................................................................ ................................................................................................................................. ..................................... 40 3.4.1.2 Date / Time T ime .................................................................................................................. .............................................................................................................................. ............ 40

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3.4.1.3 Calibration ................................................................ ................................................................................................................................ ................................................................ 40 3.4.1.4 Safety configuration conf iguration .......................................................................... ................................................................................................................. ....................................... 40 3.4.1.5 Monitor configuration .............................................................................................................. ................................................................................................................ 41 3.4.1.6 Network .................................................................... .................................................................................................................................... ................................................................ 41 3.4.1.7 Serial baud rate ....................................................................................................................... ....................................................................................................................... 41 3.4.2 System information ............................................................................... ..................................................................................................................... ...................................... 41 3.4.2.1 Software versions .................................................................................................................... .................................................................................................................... 42 3.4.2.2 Tube information ................................................................... ...................................................................................................................... ................................................... 42 3.4.2.3 Control unit information.................................................................................. information............................................................................................................ .......................... 42 3.4.2.4 Operational Operationa l status report ............................................................................................ ......................................................................................................... ............. 42 3.4.2.5 Diagnostic report ................................................................... ...................................................................................................................... ................................................... 42 3.4.2.6 Event log ................................................................... .................................................................................................................................. ............................................................... 42 3.4.3 Exposure Exposur e settings .......................................................................................................... ....................................................................................................................... ............. 42 3.4.3.1 Auto run-in time tim e ....................................................................................................................... ....................................................................................................................... 42 3.4.3.2 Extra run-in time tim e ...................................................................................................................... ...................................................................................................................... 43 3.4.3.3 Advanced run-in settings set tings ............................................................................... ......................................................................................................... .......................... 43 3.4.3.4 Cable factor settings .......................................................................... ................................................................................................................ ...................................... 43 3.4.3.5 System limitations ................................................................. .................................................................................................................... ................................................... 43 3.4.3.6 Advanced exposure settings ................................................................................................... ................................................................................................... 43 3.4.4 Service menu ........................................................................... .............................................................................................................................. ................................................... 43 3.4.4.1 Tube provisioning .................................................................................................................... .................................................................................................................... 43 3.4.4.2 Restore factory settings ........................................................................................................... ........................................................................................................... 44 3.4.4.3 Login ........................................................................................................................................ ........................................................................................................................................ 44 3.4.4.4 Change Chan ge supervisor super visor code .................................................................... .......................................................................................................... ...................................... 44 3.4.4.5 Service settings ....................................................................................................................... ....................................................................................................................... 44 3.4.4.6 XPO X-ray series ser ies tube adjustment adjustm ent ............................................................................. .......................................................................................... ............. 44 3.4.4.7 Demo Dem o mode ............................................................................................................................. ............................................................................................................................. 44 3.5 User menu ............................................................................................................................................. ............................................................................................................................................. 44 3.5.1 Applications ................................................................. ................................................................................................................................ ............................................................... 44 3.5.1.1 Exposure calculator ................................................................................................................. ................................................................................................................. 45 3.5.1.2 Exposure profiles ............................................................................... ..................................................................................................................... ...................................... 45 3.5.1.3 Exposure diagrams ................................................................ .................................................................................................................. .................................................. 46 3.5.1.4 Basic calculator ...................................................................... ........................................................................................................................ .................................................. 46 3.5.2 Exposure history ................................................................................................ ......................................................................................................................... ......................... 47 3.5.3 Exposure Exposur e settings ........................................................................................................... ....................................................................................................................... ............ 47 3.5.3.1 Laser ................................................................................................... ........................................................................................................................................ ..................................... 47 3.5.3.2 Pre-warning time .................................................................... ...................................................................................................................... .................................................. 47 3.5.3.3 Screen brightness .................................................................. .................................................................................................................... .................................................. 47

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3.5.3.4 System sounds ........................................................................................................................ ........................................................................................................................ 48 3.5.3.5 Back-up / restore user settings ...................................................................... ................................................................................................ .......................... 48 3.5.3.6 Short cuts ................................................................. ................................................................................................................................. ................................................................ 48 3.5.4 Help menu ........................................................................................................ .................................................................................................................................. .......................... 48 4 MAINTENANCE ........................................................................................................................................... ........................................................................................................................................... 49

4.1 Functional check .................................................................... .................................................................................................................................... ................................................................ 49 4.2 Recommended preventive maintenance ............................................................................................... ............................................................................................... 49 4.3 Software update ..................................................................... ..................................................................................................................................... ................................................................ 49 4.4 Male connectors power supply cable .................................................................................................... 49 5 DIAGRAMS .................................................................................................................................................. .................................................................................................................................................. 50

5.1 Block diagram for the SMART EVO / PXS EVO X-ray system ............................................................. ............................................................. 50 5.2 mA curves for f or air and air/water-cooled SMART EVO / PXS EVO system ............................................ ............................................ 50 5.3 mA curves for f or SMART EVO / PXS EVO panoramic system s ystem ................................................................ .................................................................. 51 5.4 mA curves for f or Y.SMART / PXS directional system ............................................................................... ............................................................................... 51 5.5 mA curves for Y.SMART / PXS panoramic system s ystem .................................................................. ............................................................................... ............. 52 5.6 mA curves for XPO X-ray series directional system ................................................................. .............................................................................. ............. 52 6 CE DECLARATION....................................................................... ...................................................................................................................................... ............................................................... 53

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All rights reserved. Copyright © of YXLON International A/S, Helgeshøj Alle 38, 2630 Taastrup, Denmark. The English version is the original manual. Any other language is a translation from the original manual. When receiving data carriers, the recipient acquires the personal, non-transferable and non-exclusive limited license for the use and storage of the software in conjunction with the hardware supplied by YXLON International A/S (hereinafter referred to as “YXLON”). Modifications of the software supplied in conjunction with hardware components other than those supplied by YXLON or copying of the software, except for data back-ups, should first be approved by YXLON in writing. This documentation may not be copied, duplicated, reproduced, translated or transferred to electronic media or any other device, in part or in its entirety, without the prior written approval of YXLON. YXLON reserves the right to make any modifications to its products required for their technical development. Such modifications may not be necessarily individually documented. This user manual and the information contained herein have been compiled with all due care and diligence. The trademarks and product names mentioned in this user manual are brands or registered brands of the respective title holders. This user manual enable the user to work safely with the system described herein. The system must be operated in accordance with the safety reminders contained in this user manual. It is essential to read this user manual carefully and to observe all the instructions given herein. English is the reference language for user manual and user interface. The trademarks and product names mentioned in this user manual are brands or registered brands of the respective title holders

Item no.: 20076090 - Document no.: 40065143 / 05

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1 GENERAL The user manual includes the necessary information for the safe operation of below shown specified portable X-ray systems, with main focus on the EVO X-ray series. This user manual includes information on the portable X-ray systems manufactured by YXLON International A/S, in both YXLON and COMET brands. In the YXLON version the systems are called SMART and XPO, and in the COMET version the same systems are called PXS.

SPECIFIED PORTABLE X-RAY SYSTEMS INCLUDED IN THIS MANUAL

CONTROL EVO control unit SMART EVO X-ray system Y.SMART X-ray system XPO EVO X-ray system Y.XPO X-ray system PXS EVO X-ray system PXS X-ray system

EVO X-RAY SERIES

SMART X-RAY SERIES

XPO X-RAY SERIES

SMART EVO X-ray system

SMART EVO X-ray system

XPO EVO X-ray system

XPO EVO X-ray system

Y.SMART X-ray system

Y.XPO X-ray system

PXS EVO X-ray system

PXS X-ray system

PXS EVO 225D/1200 X-ray system PXS 225/1200 X-ray system

When one or several products are mentioned in t he manual, the reference is always above shown overview:

EVO X-ray series tube head

CONTROL EVO control unit

Interconnection cable

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1.1 Intended use The specified portable X-ray systems should only be used for m aterial inspection and material radiation. The control unit monitors, commands and controls are all functions necessary for the safe operation of the complete system. Normal use includes: • •

Adherence to all the information given in this user manual Execution of the inspection and maintenance operations

1.2 Misuse Any applications other than the inspection and radiation of materials (e.g. medical applications) are prohibited. Hazards can occur in the event of misuse. Any such misuse includes e.g. the installation of unspecified parts.

1.3 Hazards when handling the system The EVO X-ray series have been manufactured in accordance with the latest technological developments and technical safety regulations. However, if misused, hazards can occur that may endanger the life of the user or of third parties, and/or may impair the systems themselves or other commodity values. The system is to be used only: • • •

For the intended use In safe conditions The tube head must be placed on a plain surface in order to prevent tilting during operation

Any malfunction affecting the safety must be remedied immediately.

1.4 Safety symbols Caution : Is used to draw attention to the correct procedure regarding the operation or maintenance to prevent the system or other appliances from being damaged or destroyed. Warning : Indicates possible hazards. In order to avoid injuries to persons, the correct procedure or handling is required.

The protective conductor terminals are uniquely marked with this symbol:

1.5 General safety reminders To ensure the safe handling and trouble-free operation of the system, the user must be familiar with the fundamental safety procedures and the local safety regulations. Existing safety procedures must be strictly observed at all times. X-ray equipment must be grounded by protective conductor(s) attached to all terminal(s) marked 8

1.5.1 Organizational measures The required personal protective equipment is to be provided by the customer. All existing safety devices must be checked at regular intervals. In all correspondence regarding this X-ray system, please quote the type and serial numbers. This data can be found on the serial number labels of the individual components.

1.5.2 Impairments to safety In the event of not being able to ensure safe operation, the system should be put out of operation and secured in such a way that any operation is impossible. The service organization responsible should also be informed immediately.

1.5.3 Requirements to be met by the personnel involved Caution : The specified portable X-ray systems should only be operated by skilled, trained and instructed personnel.

Calibration, maintenance and repair of the system should be carried out only by qualified persons who are aware of the system hazards and risks. To ensure the safe and correct operation of the system, it is essential for the user and service staff to observe the generally applicable safety regulations and the safety reminders contained in this user manual.

1.5.4 Electrical safety Only competent maintenance personnel are permitted to remove the equipment covers. EVO X-ray series are classified as Class 1 equipment, over voltage cat. 2.

1.5.5 Safe system at work Caution : The owner is responsible for ensuring that the system is used in compliance with the local regulations. • • •

It is prohibited to operate systems with technical defects It is prohibited to bypass, remove or modify safety devices Never leave the X-ray system unattended with the key placed in the key switch. Remove the key before leaving the X-ray system

1.5.6 Electromagnetic compatibility (EMC) This system meets the requirements of the EMC standards indicated in the declaration of conformity (see chapter 6).

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1.5.7 Radiation protection Caution : With the high voltage switched on, this system generates X-rays which, in the event of misuse, can be harmful to one’s health. The system should only be operated by skilled and qualified personnel. The safety key must be kept so that the system is prevented from being unintentionally switched on.

The owner is responsible for the system being operated in compliance with the local X-ray regulations. The radiation protection must be checked and monitored by authorized personnel. Most countries enforce specific X-ray equipment safety regulations. Consult the relevant local authorities before operating the X-ray equipment. Caution : Be aware that the X-ray beam always creates radiation in the direction behind the Xrayed specimen. Be aware of scatter radiation in general.

For this reason every precaution must be taken to prevent persons from being exposed to direct X-ray beam as well as the scatter radiation field. 1. 2.

Aim the X-ray beam towards the ground or wall (preferably an outer wall). Provide a screen with adequate lead lining to absorb all radiation behind the X-rayed specimen, i.e. 4 mm lead for 160 kV; 5 mm for 200 kV, 12 mm for 300 kV. 3. Keep the number of individuals permitted in the vicinity of X-ray activity to an absolute minimum. Note: The useful X-ray beam may be dangerous at distances as great as 100 m from the X-ray system.

The X-ray tube beam port is made up of a thin beryllium window, in front of which is an aluminum filter. The aluminum filter can be removed by means of suitable tools. This should be done only for special applications and when absolutely necessary. Caution : The total filtration of the X-ray beam affected by the beryllium window is very low, so the radiation output, even for a short period of operation, can cause severe skin burns and/or eye damage if the X-ray beam were to hit a person

For this reason all safety measures must be observed, particularly if the X-ray tube head is operated without the filter. Caution : The specified portable X-ray systems are based on constant potential technology, and like other constant potential X-ray sets, the high voltage generating circuits contain a certain stored energy. In normal circumstances this stored energy is discharged within a fraction of a second at the end of X-ray exposure, but in the event of malfunction or equipment failure this discharging may be impaired in the specified portable X-ray systems as in any other constant potential X-ray system. The stored energy will, in this case, slowly discharge over an indefinite period of time, which may be several minutes, and during this time a measurable amount of radiation is generated. Whether the discharge time is long or short, the total dose radiated is limited by the amount of stored energy

For all specified portable X-ray systems it will be a small number of microsieverts (µSv) even under the most unfavorable circumstances (maximum kV, dose directly on outer surface, etc.).

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1.5.8 Structural changes It is prohibited to make structural changes, extensions or alterations without YXLON‘s written approval. Any defective part must be replaced immediately. It is not permissible to use spares other than genuine spare and wearing parts. Modifications to improve the equipment are a continuing process and the diagrams are subject to change at any time without prior notice. Diagrams and drawings in the user manual may not be up-to-date. Prints containing the latest revisions are available upon request.

1.6 Warranty and liabilities YXLON’s general conditions of sale and delivery apply. The purchaser will be informed of these terms and conditions at the time of signing the purchase contract, at the latest. Warranty claims will be excluded if the claims are based on one of the following events: • •

• •

• •

• • • •

Anything other than normal use of the product Incorrect installation, commissioning, operation, repair or maintenance of the product performed by unauthorized staff Using the product with defective, incorrectly mounted or inoperative safety and protection devices Non-observance of the instructions given in this manual with reference to transport, storage, installation, commissioning, operation, repair or maintenance of the product Unapproved structural changes made to the product Unapproved modifications to the product (e.g. structural changes that may impair radiation protection) Inadequate check of wearing parts Inadequately performed repair work Accidental damage YXLON will not assume any liability for damage caused by using this product or the inability to use this product

X-ray tube heads are vacuum articles. If new tube heads are stored for a long time, we recommend checking their condition at six-month intervals. Warning : Any modification to the product or the original installation not approved by YXLON will invalidate the certificate of conformity and void the warranty.

1.7 Conformity The CE conformity declaration is included in the product d ocumentation. Should you have further questions with regard to the national or international standards, please contact: YXLON International A/S, Helgeshøj Alle 38, 2630 Taastrup, Denmark (www.yxlon-portables.com).

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1.8 Standards The EVO X-ray series comply with the following directives and standards.

DIRECTIVE

REFERENCE

STANDARDS

TITLE

2006/95/EC

Low Voltage Directive

EN 61010-1:2010

Safety requirements for electrical equipment for measurement, control and laboratory use

2004/108/EC

Electromagnetic Compatibility EMC

EN 61000-3-2:2000

Limits for harmonic current emissions

2004/108/EC

Electromagnetic Compatibility EMC

EN 61000-6-2:2005

Immunity for industrial environments

2004/108/EC

Electromagnetic Compatibility EMC

EN 61000-6-4:2007

Emission standard for industrial environments

2006/42/EC

Machinery

EN 60204-1:2006

Safety of machinery

N/A

N/A

EN 60529-A1:2002

Degrees of protection provided by enclosures, IP

N/A

N/A

DIN 54113 (2005)

Non-destructive testing - Radiation protection rules for the technical application of X-ray equipment up to 1 MV

N/A

N/A

Röntgenverordnung (2003)

1.9 Cleaning Caution

: Prior to cleaning, turn off the power supply and disconnect from AC mains!

Make sure that water or other liquids are prevented from getting into the appliance, which will help prevent short-circuits in the electrical installation and corrosion of components. Plastic surfaces should be cleaned with soapy water only. If other cleaning agents are used (e.g. with a high alcohol content), the material will become dull or cracked. Do not use any corrosive, solvent or abrasive cleaning and polishing agents. Lacquered parts and aluminum surfaces should be wiped using a moist cloth and soapy water.

1.10 Disposal When handled properly, an X-ray system is not hazardous for the user or the environment. Operation of an Xray system, however, requires the use of coolants that can be harm ful to the environment and should therefore be disposed of properly, in accordance with the applicable regulations. Electrical waste, cooling water, greases should not be disposed of along with normal industrial or domestic waste. X-ray tube heads contain potentially substances, such as beryllium windows and a lead shielding that are harmful to the environment. These components should therefore be disposed of in a manner which protects the environment.

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Tip: YXLON will assist you with the correct disposal of the above-mentioned materials and recycle reusable material via certified waste disposal companies, thus contributing to the protection of our environment. Therefore, please speak in confidence to o ur YXLON after sales service. Important notes on the disposal / return of equipment in line with Directive 2002/96/EG: Portable X-ray systems: The specified portable X-ray systems that you have acquired from YXLON are subject to the European Directive 2002/96/EG (WEEE, Waste Electric and Electronic Equipment) regulations and the corresponding implementations in the EU m ember states law.

On the basis of these regulations, you are able and are required to return the equipment to YXLON at the end of its service life to be disposed and recycled correctly. According to YXLON’s general conditions of sale and delivery, Copenhagen is the location for the return of equipment. Note: If, according to the previously mentioned criteria, your YXLON equipment is subject to the return regulations, the following provisions shall apply:

YXLON equipment must not be placed with unsorted commercial refuse. YXLON equipment is “equipment purely for professional use” as indicated by the WEEE and must not be deposited at public collection points in the same way as consumer appliances (e.g. washing machines, video recorders or standard PCs). The WEEE symbol – a crossed-out dustbin with a bar underneath – on your equipment is intended to show that it relates to the WEEE regulations. Consequently, equipment bearing this symbol should be disposed of separately. In some EU countries this symbol is not prescribed for equipment that is used purely for professional purposes. However, the symbol is used by YXLON as standard. Although YXLON equipment uses the symbol, it is expressly prohibited from depositing this equipment at public collection points (see above)! If an individual solution has been agreed with YXLON or a local distribution partner, under which you are responsible for the equipment disposal, please make sure that the equipment is correctly disposed of in accordance with the WEEE regulations. In addition, please notify YXLON or your distribution partner of the completed disposal and the quantities of recycled material involved so that these can be passed on to the responsible governmental agencies. When disposing of equipment, please contact YXLON direct (or your local distribution partner) in order to find out the current manner of return. We will be happy to help you with any queries regarding this matter.

1.11 Product covered by the Kyoto protocol The specified portable X-ray systems manufactured by YXLON contain sulphur hexafluoride (SF6) gas, which is a greenhouse gas covered by the Kyoto Protocol. Sulphur hexafluoride (SF6) gas should not be emitted into the air, depending on local regulations doing so can be punishable. In case of maintenance and service of parts containing sulphur hexafluoride (SF6) gas, please contact YXLON, or one of our local service stations or distributors. Sulphur hexafluoride (SF6) gas has a global warming potential (GWP) of 22.200. For further information regarding the European regulation please consult the following regulations: “REGULATION (EC) No 842/2006 of 17 May 2006” “COMMISSION REGULATION (EC) No 305/2008 of 2 April 2008”.

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1.12 Transport When transporting the specified portable X-ray systems by car, please ensure that the equipment is properly secured in order to avoid any risk and protect the equipment and surroundings if an emergency situation should occur. For safe transportation and storage please use the original boxes supplied together with the equipment when possible. The CONTROL EVO is designed to be transported by a human person, by using the handle or by using the shoulder strap. This is defined as normal use of the handle and the shoulder strap.

1.13 Lifting by crane Use the correct procedure when lifting the X-ray tube head by crane. When lifting a tube head by crane, there is a risk of tearing off a hand ring. This may happen if the lifting gear is attached to the upper hand ring and the tube head becomes entangled in or blocked by other gear, or if the motion of the crane is too sudden, or if the tube head drops a certain distance while attached to the crane wire. In order to avoid damage to the equipment and/or injury to personnel in such cases, hoisting gear must always be used with a minimum of three wires attached to the lower hand ring of the tube head and with each of the three wires passing inside the upper hand ring. Of the minimum three wires, for each section of the lower hand ring between its fixing points at least one wire must be attached and it must pass inside and between the corresponding fixing points of the upper hand ring.

1.14 Daily handling The tube heads are heavy equipment and the operators are recommended to use appropriate tools for transport, reposition and fixture in order to minimize physical impact on the operators and ensure stable fixture of the tube head during operation.

14

2 GENERAL DESCRIPTION OF EVO X-RAY SERIES This section gives basic information about EVO X-ray series. The following is a brief description and its underlying principles.

2.1 General description The EVO X-ray series consists of a tube head generating the X-ray’s, a connection cable, a control unit and a power cable. Operation of the system is only possible through the control unit or from an external device through the USB, Ethernet or Bluetooth interface (special software required). The EVO X-ray series use the constant potential principle which means that the X-ray output is generated from a DC high voltage. The operations are controlled from a computer installed in the control unit and all information regarding kV, mA and time is clearly visible on the 6.5” color display. Any additional system information regarding measurements, states or error messages are also presented on this display. In order to secure a safe environment for the operator, tube lamps, primary external warning lamp and push buttons are supervised. A malfunction will prevent the generation of X-rays, and any ongoing exposure will be terminated, followed by an error message on the display

2.2 Unit / component configuration QUANTITY

UNIT/COMPONENT

1

CONTROL EVO or CONTROL EVO W

1

SMART EVO 160D (W) / PXS EVO 160D (W) tube head or SMART EVO 200D (W) / PXS EVO 200D (W) tube head or SMART EVO 200P / PXS EVO 200P tube head or SMART EVO 225D (W) / PXS EVO 225D (W) tube head or SMART EVO 225DS(W) / PXS EVO 225DS (W) tube head or SMART EVO 300D (W) / PXS EVO 300D (W) tube head or SMART EVO 300DS (W) / PXS EVO 300DS (W) tube head or SMART EVO 300P / PXS EVO 300P tube head or XPO EVO 225D tube head / PXS EVO 225D/1200

2

Earth grounding cable, 10 meter

1

Power supply cable, 10 meter

15

1

Interconnection cable 25 meter

1

Cable bag

1

Box for spare parts and slit apertures

1

Dongle for door-interlock

1

Dongle for external lamp (if no external lamp is ordered)

1

Slit aperture for 10x48 cm film, 700 mm FFD (directional tube heads) or lead belt including section, 60˚ x 3 8˚ slit (panoramic tube heads)

1

User manual, English

2.3 EVO water-cooled X-ray series The EVO series directional tube heads and the CONTROL EVO are available in a hybrid cooled version where the anode is water-cooled and the cathode and tube tank is air cooled. This allows exposures in very high ambient temperatures, exposures longer than 60 minutes or 24/7 exposure. It is always the responsibility of the user to ensure that that adequate cooling water is available, failure to do so will invalidate the warranty. The CONTROL EVO has an interface for a flow / temperature switch which prevents operation or terminates an ongoing exposure if connected and activated trough the safety configuration menu. SPECIFICATION

EVO W X-RAY SERIES

Ambient temperature 24 / 7 operation

-20 C to +30 C

Maximum heat dissipation anode cooler (coolant)

900 W

Heat dissipation cathode and tube tank (air)

< 150 W

Heat dissipation CONTROL EVO (air or coolant)

< 200 W

Max temperature coolant

+40 C

Flow, coolant

>2.5 l/min

Cooling liquid

Coolant

˚

˚

˚

2.4 EVO X-ray series tube head principles The EVO X-ray series are air cooled or air/water-cooled. If the maximum temperature is reached in the anode end or cathode end, the tube head will perform a protective shutdown in order to protect the system from damage. The tube head has a 12-pin metallic connector for the connection cable to the CONTROL EVO. Use the dust cap in order to protect the inner parts of the connector from dirt and water when the tube head is not connected to the control unit. A clearly marked pin for additional grounding is located on top of the EVO X-ray series tube head in the cathode end. SMART EVO / PXS EVO directional tube heads are equipped with five laser diodes (Class 2 Laser) which indicate the area covered by the X-ray beam at any distance from the tube head and the center of the beam with a 25 mm off set. Always make sure that no part of the X-ray beam irradiates persons or areas out of 16

unsupervised areas by the operator. The EVO panoramic tube heads has six laser diodes (Class 2 Laser) indicating the center of the X-ray beam with an off-set of 34 mm. The XPO EVO / PXS EVO 225D/1200 tube head has one laser diode (Class 2 Laser), indicating the center of the X-ray beam. Caution

: Do not stare directly in the laser beams

The laser diodes are controlled from a push button located on top of the SMART EVO / PXS EVO tube head. The laser diode on the XPO EVO / PXS EVO 225D/1200 tube head is controlled from the CONTROL EVO. The EVO X-ray series tube heads have a clearly visible warning light. The warning light is monitored, and a malfunction will prevent or abort X-ray operation. The pressure inside the tank can be read from the gauge on top of the SMART EVO / PXS EVO tube head. If the pressure is too high or too low, X-ray operation will automatically be prevented or aborted in order to protect the tube head. A

Push button for laser indication of X-ray beam

B

Pressure gauge

C

PE connection for additional grounding

D

Hook for tube head cable

E

Tube head cable with 12-pin connector

The EVO X-ray series tube head has a beam blocker (directional) or lead belt (panoramic) in order to minimize radiation to leakage radiation level during run-in. A

Laser diodes for indication of X-ray beam

B

Beam blocker for safe run-in

In order to reduce scatter radiation to the surrounding area, as well as to improve the image quality, a filter carrier can be used with the X-ray tube head. This filter carrier can carry 1-3, 0.1 mm cupper filters (optional filters). This filter carrier also fits together with the slit apertures. A slit aperture for 10x48 cm films, 700 mm FFD is also included in the specified portable X-ray systems. The XPO EVO / PXS EVO 225D/1200 tube head has a beam blocker and a laser indicator, with a 47 mm offset from the focal spot. A

Laser diode for indication of X-ray beam

B

Beam blocker for safe run-in

17

The SMART EVO / PXS EVO 200D and 300D tube heads has six lasers indicating the X-ray beam with a 34 mm offset from the focal spot.

2.4.1 Slit aperture SMART EVO / PXS EVO tube heads The un-milled disc for a customized slit aperture can be adapted to local requirements when another FFD or/and film size are necessary. A and B are in mm, and film length and FFD must be in cm.

A  Filmlength  4 cm x 43/ FFD B  Filmlength  4 cm x 43/ FFD

2.4.2 Lead belt with slit SMART EVO / PXS EVO panoramic tube heads One section of the lead belt is delivered with a 38˚ x 60˚ slit which allows the user to use a panoramic tube head for directional shots.

2.4.3 Slit aperture XPO EVO / PXS EVO 225D/1200 tube head The un-milled disc for a customized slit aperture can be adapted to local requirements. A and B are in mm and film length and FFD must be in cm. .

A  Filmlength  4 cm x 52/ FFD B  Filmlength  4 cm x 52/ FFD

18

2.4.4 Lead belt EVO series panoramic tube head The lead belt for the EVO series panoramic tube heads is fully re-engineered and based on a new principle. The lead belt consist of three closed sections which can be used during Run-in and a section with a 38˚ x 60˚ slit which allow the tube head to be used as a directional tube head if necessary. Each section can also be mounted individually which means that a beam coverage of 120  or 240  can be achieved. ˚

˚

The principle is based on that the alignment taps on the lead belt has to be put through the corresponding holes, gently pushed into position and kept fixed into position by the locking knobs. The lead belt can be mounted with the tube head in both vertical and horizontal position. How to mount the lead belt: 1.

Place the EVO panoramic tube head in upright position (cathode end upper most)

2.

Ensure that the two locking knobs on each section are in outer most position

3.

Grab a section, hold it in upright position with the locking levers closest to the floor

4.

Place the two alignment taps in front of the two corresponding holes and push the section straight in

5.

Push the section downwards until the alignment taps are in bottom position

6.

Turn the two locking levers to inner-most position

7.

Re-do the procedure for the two other sections

When the lead belt has to be removed do as follows: 1.

The two locking levers has to be turned to outer most position

2.

The section has to be lifted upwards and pulled outwards at the same time until the two alignment taps can be pulled out

Mounting and removal of the section with slit follows the same principles. When the lead belt is mounted with all three sections, the leakage radiation will be below 5 mSv/h for EVO panoramic 300 kV tube head, and 2.0 mSv/h for EVO panoramic 200 kV tube head.

19

2.5 CONTROL EVO principles The CONTROL EVO is a highly robust, air-cooled, multifunctional computer controlled control unit that is able to control the following tube heads in both air and water-cooled versions: TUBE HEADS

TUBE HEADS

TUBE HEADS

TUBE HEADS

SMART EVO 160D / DW

Y.SMART 160E/0.4

PXS 160/640

XPO EVO 225D

SMART EVO 200D / DW

Y.SMART 160E/1.5

PXS 160/960

Y.XPO 225 D02

SMART EVO 200P

Y.SMART 160W

PXS 160/640/W

PXS EVO 225D/1200

SMART EVO 225D / DW

Y.SMART 200

PXS 200/900

PXS 225/1200

SMART EVO 225DS / DSW

Y.SMART 200W

PXS 200/900/W

SMART EVO 300D / DW

Y.SMART 200PC

PXS 200/600/P

SMART EVO 300DS / DSW

Y.SMART 225

PXS 225/900

SMART EVO 300P

Y.SMART 225W

PXS 225/900/W

PXS EVO 160D / DW

Y.SMART 225X

PXS 225/900/X

PXS EVO 200D / DW

Y.SMART 300HP

PXS 300/900

PXS EVO 200P

Y.SMART 300HPW

PXS 300/900/W

PXS EVO 225D / DW

Y.SMART 300PC

PXS 300/600/P

PXS EVO 225DS / DSW PXS EVO 300D / DW PXS EVO 300DS / DSW PXS EVO 300P

The control unit will automatically identify the connected tube head and automatically set the run-in and operational limitations for the connected tube head. It is only allowed to connect one tube head at a time to the CONTROL EVO. The user interface in the CONTROL EVO is divided into three main parts. The operator has direct access to basic functions from the keypad, such as kV, mA and time functions, ensuring the user a smarter workflow. These settings are the most commonly used and direct access to them reduces complexity and saves time. They allow the user to get the job done without having to fully use the more advanced features All functions related to the on-site use of the equipment are located in the user menu and all of the more technical or administrative functions are located in the tech menu. On one hand, this provides a simple and intuitive user interface, and on the other hand, it support more advanced features. The tech menu and the user menu have each a key for direct access from the keypad. An emergency stop is located on top of the control unit. In case of an emergency, the X-rays will be deactivated instantly and cannot be activated again until the emergency button has been unlocked again by a clockwise turn. A push-button is located on each side of the emergency button for activation and de-activation of the X-rays. The lamps in these buttons are monitored, and a malfunction will prevent or abort X-ray operation. The color can be configured in order to comply with local regulations.

20

The CONTROL EVO has a three-position key-switch with a removable key. •

•

•

Position 1: Control unit is OFF, no operation possible and key can be removed. Position 2: Control unit is safe: Possible to use the menus, cooling of tube head, and control unit is active, but the X-ray generator cannot be energized. Key can be removed. Position 3: Control unit is standby. X-rays will be generated when X-ray on-button is activated. It is not possible to remove the key in this position.

The CONTROL EVO has a Bluetooth interface for wireless communication. Furthermore, a USB connector and an Ethernet connector are located on the back side of the control unit. These connections can be used for external integration, remote diagnostics, software updates and to exchange user settings and stored data. The CONTROL EVO and thus the connected X-ray tube head can be operated remotely through the standard Y.SMART or Y.XPO RS232 serial protocol. Use an RS232-to-USB adaptor. For additional information regarding the Y.SMART or Y.XPO RS232 serial protocol, please contact your local YXLON sales office. The CONTROL EVO has a connector plate where all connecters and fuses are located. The connectors and fuses are marked with a number and a symbol. 1

Connection cable XPO X-ray series tube heads

2

Connection cable SMART X-ray series tube heads

3

PE connection for additional grounding

4

Connector for door-interlock and other external devices

5

Connector for external warning lamp

6

Fuse 10 A (F) (230 V) or 12,5 A (F) 115 V

7

Fuse 10 A (F) (230 V) or 12,5 A (F) 115 V

8

Connector AC Main

9

Connector, USB Host, 2.0

10

Connector Ethernet, 10/100 Mbit

A dongle for connector 4 is included where no door interlocks or other external devices are in use. If the EVO X-ray series are delivered without an external warning lamp, a dongle for connector 5 is included.

21

POS. CONTROL EVO INTERFACE

A

X-ray off button: Stops X-ray exposure

B

X-ray on button: Starts X-ray exposure

C

Emergency stop: Stops an on-going exposure and exposure cannot be started again until the emergency button is released

D

6.5 inch color display

E

0-9 numeric keys

F

kV adjustment key: Direct access to kV adjustment

G

mA adjustment key: Direct access to mA adjustment

H

Time adjustment key: Direct access to exposure adjustment

I

Back key: Jumps one level back in the menu structure

J

Key for access to user menu: Opens up the user menus

K

Key for access to tech menu: Opens up the tech menus

L

Up, down, left, right keys for navigation and change of settings

M

Enter key for confirmation of settings

2.5.1 CONTROL EVO control unit DESCRIPTION

SPECIFICATION

A

460 mm

B

391 mm

C

221 mm

D

220 mm

Weight (W)

13 kg (14 kg)

Environmental protection

IP66

Attitude limit

0 - 3000 m

Operational temperature

-20˚C to +50˚C

Storage temperature

-25˚C to +70˚C

Humidity

10 % to 90 % relative humidity – none condensing

Line voltage

85 – 264 VAC

Frequency

45 – 65 Hz

Max. power consumption 1,200 W

1.5 kVA

Power factor, max power

0,98 – 1

22

Ethernet

10/100 Mbit

USB

2.0 Host

Processor

ARM Coretex A8 – 800MHz

Memory

512 MB DDR3 RAM and 513 MB FLASH

2

D

The CONTROL EVO is, due the electrical safety regulations, delivered with a 10 A fuse in 230 V areas and a 12.5 A fuse in 115 V areas. The CONTROL EVO monitors the input AC voltage and manages the power limitation according to the curve below. A warning message will occur when operating in a limited power area. The curve below shows the three power levels where an exposure can be started. AC MAIN VOLTAGE

X-RAY OUTPUT POWER

90 - 110 V

750 W

110 - 155 V

1,000 W

155 - 264 V

1,200 W

Caution : Remember to replace the 10 A fuse to a 12.5 A fuse, if moving from 230 V to 115 V AC mains supply. Replace fuse only as specified. Disconnect power before replacing fuse.

23

2.5.2 Connections and setup The CONTROL EVO has two connectors for interfacing with X-ray tube heads and two connectors for external devices like warning lamps, sirens/horns, door switches, a flow switch or other devices based on customers’ demands. The CONTROL EVO W has couplings for inlet and outlet of cooling water placed below the connector plate.

2.5.2.1 XPO series, no 1 Connector for connecting XPO series tube heads to CONTROL EVO. Only YXLON interconnection cables must be used. The maximum voltage in the connector is 300 VDC when a tube is operated / detected. Caution :  Connector contains hazardous voltage, risk of electrical shock. Disconnect system power before operating this connector.

2.5.2.2 SMART and EVO series, no 2 Connector for connecting SMART and EVO series tube heads to CONTROL EVO. Only YXLON interconnection cables must be used. The maximum voltage in the connector is op to 150 VDC when a tube is operated / detected. Caution :  Connector contains hazardous voltage, risk of electrical shock. Disconnect system power before operating this connector.

2.5.2.3 External lamp, no. 5 YXLON offers a standard additional warning lamp that is available in red and yellow. The different channels can be configured from the safety configuration menu. Only one lamp can be active at a time, but it is possible to enable two lamps operate by alternate blinking patterns. The primary lamps are monitored, and any malfunction will prevent any activation of the X-ray and terminate an ongoing exposure if a malfunction occurs. The maximum voltage in the connector is 24 VDC. The circuitry is based on LED lamps. If bulbs or flashing lamps are used, trouble-free operation cannot be expected, even if their specifications are within the below shown ratings. Caution :  Connector for external lamp interfaces according to guidelines or to the supplied doorinterlock dongle.

A 5 meter open-ended cable including connector can be ordered for integration with a customized lamp. Below shown are optional items. ELECTRICAL RATINGS

RATING

REMARKS

Output voltage

0 or 24 VDC

Only one lamp can be active at the time

0 – 500 mA

Short circuit protected at 600 mA

Output current on any connection with ref. to pin B

24

Accepted current window for Supervision

50 mA – 500 mA

Primary lamps, red and yellow

1,000 mA

Lamps + siren

Total output current

Color codes are indicated in table below: PIN CONNECTION/COLOR

FUNCTION

REMARKS

A / Black

Primary red warning lamp

Monitored

B / Brown

GND

C / Red

Blue warning lamp

D / Orange

Green safe lamp

E / Yellow

Primary yellow warning lamp

F / Green

Siren / horn

G / Blue

Secondary red warning lamp

H / Violet or White

Secondary yellow warning lamp

Monitored

Siren / Horn

Red, Primary

A /  Black

Caution

B /  Brown

Blue

C /  Red

Green

B /  Brown

D /  B /  Orange Brown

Yellow, primary

E /  Yellow

B /  Brown

Red

F /  Green

B /  Brown

G /  Blue

Yellow

B /  Brown

H /  B /  Violet or Brown White

:  O u t p u t o n l y ! D o n o t c o n n e c t a n y e x t e r n a l v o l t a g e t o a n y w i r e

2.5.2.4 Door interlock, no. 4 It is possible to connect two independent door switches, a flow sensor and a trigger for an external relay or another device to the CONTROL EVO. These interfaces are based on potential free contacts. The functionality of these options can be selected in the safety configuration menu. The maximum voltage in the connector is 24 VDC. Caution :  Connector for door interlock system, interface according to guidelines or to supplied doorinterlock dongle.

A 5 m open-ended cable including connector can be ordered for integration with a door application. Below shown are optional items: ELECTRICAL RATINGS

RATING

Output voltage

0 or 24 VDC

REMARKS

25

Output current, external relay

0 – 500 mA

Door contact – output current

±20 mA

Flow sensor – output current

±20 mA

Short-circuit-protected at 600 mA. External catch diode must be used together with relay

Color codes are indicated in table below: PIN CONNECTION/ COLOR

FUNCTION

A / Black

Door contact 1

B / Brown

Door contact 1 return

C / Red

Door contact 2

D / Orange

Door contact 2 return

E / Yellow

Flow sensor

Optional

F / Green

Flow sensor return

Optional

G / Blue

External relay

Optional

H / Violet or White

External relay return

Optional

I and J

Not used

Caution

REMARKS

:  O u t p u t o n l y ! D o n o t c o n n e c t a n y e x t e r n a l v o l t a g e t o a n y w i r e

2.5.2.5 Connector AC mains, no. 8 The AC mains connector on the CONTROL EVO is a high-power IP-rated COC (connector without breaking capacity). Only YXLON main power cables must be used. Warning :  Connector containing hazardous voltage. Mount the CONTROL EVO power cable before connecting to AC mains and do not remove the CONTROL EVO power cable before AC mains is disconnected again.

2.5.2.6 Connector USB, no. 9 Connector for USB 2.0 Host.

26

2.5.2.7 Connector Ethernet, no. 10 Connector for Ethernet 10/100 Mbit.

2.5.3 Door and lamp dongles A dongle for the door interlock and the external lamp connector is supplied together with the CONTROL EVO. This dongle has to be used where an external waning light or/and a double door interlock system isn’t required. It is not possible to activate X-ray from the CONTROL EVO without these dongles mounted on the connectors, if the CONTROL EVO is used without interface with an appropriate double door interlock system or an appropriate external warning lamp. Caution

: Always maintain local safety regulations.

2.5.4 Access levels in CONTROL EVO In order to ensure safe and trouble-free operation, four different levels of access are defined: 0.

User level without any password required. Access to all basic functionality of the equipment, including X-ray operation. 1. Supervisor level. The customer’s equipment/radiation safety manager has access to safety configuration, diagnostic, settings and extended adjustment features. Protected by a 6-digit code. 2. Service level. For YXLON-approved service personnel. Additional settings and recovery features. 3. YXLON factory level. Only for YXLON. Log in to a specific level gives access to all lower levels. General access, without having to log in for each menu item, can be granted through the login menu item. The general access is valid until the logout function is activated or until the CONTROL EVO is turned off. If a protected function is chosen, the login will only cover this particular function.

2.6 Technical specifications The overall technical specification for the specified portable X-ray systems. DESCRIPTION

SPECIFICATION

Environmental protection

IP65

Operational temperature

-20˚C to +50˚C

Storage temperature

-25˚C to +70˚C

Line voltage

85 – 264 VAC

Frequency

45 – 65 Hz

Max. power consumption 1,200 W

1.5 kVA

Power factor, max power

0,98 – 1

kV adjustment range*

10 – 300 kV

mA adjustment range*

0.5 – 10 mA

27

Exposure timer SMART X-ray series tube heads

1 second to 60 minutes or continuous

Exposure timer XPO X-ray series tube heads

1 second to 60 minutes

Increments

1 second steps

*Depends on connected tube head type

2.6.1 SMART EVO / PXS EVO tube heads The specifications and dimensions below is valid for both air cooled and air/water-cooled tube heads except where () indicates specifications related to air / water-cooled tube heads.

SMART EVO 160D /

SMART EVO 200D /

SMART EVO 225D /

SMART EVO 300D /

PXS EVO 160D

PXS EVO 200D

PXS EVO 225D

PXS EVO 300D

A

611 mm

635 mm

708 mm

774 mm

B

521 mm

546 mm

618 mm

684 mm

C

203 mm

203 mm

203 mm

203 mm

D

141 mm

141 mm

141 mm

141 mm

E

ø 205 mm

ø 205 mm

ø 213 mm

ø 222 mm

F

ø 199 mm

ø 199 mm

ø 207 mm

ø 216 mm

G

ø 190 mm

ø 190 mm

ø 190 mm

ø 190 mm

Weight (W)

22 kg (24 kg)

23 kg (25 kg)

26 kg (28 kg)

29 kg (29 kg)

X-ray beam

40˚ x 60˚

40˚ x 60˚

40˚ x 60˚

40˚ x 60˚

Focal spot EN 12543

1.0 mm

1.0 mm

3.0 mm

3.0 mm

Max. leakage radiation, max. kV – max. mA

2.0 mSv/h

2.0 mSv/h

5.0 mSv/h

5.0 mSv/h

Filtration inherent

0.8 mm Be ±0.1 mm

0.8 mm Be ±0.1 mm

0.8 mm Be ±0.1 mm

0.8 mm Be ±0.1 mm

TUBE HEAD

28

Filtration additional

3 mm AlMg3

3 mm AlMg3

4 mm AlMg3

4 mm AlMg3

Max. X-ray power

750 W

750 W

900 W

900 W

Tube voltage range

20 – 160 kV

30 – 200 kV

40 – 225 kV

50 – 300 kV

Tube current range

0.5 – 7.0 mA

0.5 – 6.0 mA

0.5 – 5.5 mA

0.5 – 4.5 mA

Thermal performance, max. kV, max. mA, in 35˚C

min. 1 hour

min. 1 hour

min. 1 hour

min. 1 hour

Noise level fan

59 dB

59 dB

59 dB

59 dB

SMART EVO 225DS

SMART EVO 300DS /

SMART EVO 200P /

SMART EVO 300P /

/ PXS EVO 225DS

PXS EVO 300DS

PXS EVO 200P

PXS EVO 300P

A

708 mm

774 mm

665 mm

804 mm

B

618 mm

684 mm

575 mm

714 mm

C

203 mm

203 mm

203 mm

203 mm

D

141 mm

141 mm

174 mm

174 mm

E

ø 213 mm

ø 222 mm

ø 205 mm

ø 222 mm

F

ø 207 mm

ø 216 mm

ø 199 mm

ø 216 mm

G

ø 190 mm

ø 190 mm

ø 190 mm

ø 190 mm

Weight

26 kg (28 kg)

29 kg (31 kg)

28 kg

28 kg

X-ray beam

30˚ x 60˚

30˚ x 60˚

38˚ x 360˚

38˚ x 360˚

Focal spot EN 12543 1.0 mm

1.0 mm

0.4 x 4.0 mm

0.5 x 5.5 mm

Max. leakage radiation, max. kV – max. mA

5.0 mSv/h

5.0 mSv/h

2.0 mSv/h

5.0 mSv/h

Filtration inherent

0.8 mm Be ±0.1 mm

0.8 mm Be ±0.1 mm

0.4 mm FeNiCo

0.4 mm FeNiCo

Filtration additional

4 mm AlMg3

4 mm AlMg3

3 mm AlSi1MgMn

4 mm AlSi1MgMn

Max. X-ray power

900 W

900 W

750 W

750 W

Tube voltage range

40 – 225 kV

50 – 300 kV

30 – 200 kV

50 – 300 kV

Tube current range

0.5 – 5.5 mA

0.5 – 4.5 mA

0.5 – 6.0 mA

0.5 – 4.5 mA

Thermal performance, max. kV, max. mA, in 35˚C

min. 1 hour

min. 1 hour

min. 1 hour

min. 1 hour

Noise level fan

59 dB

59 dB

59 dB

59 dB

TUBE HEAD

29

2.6.2 XPO X-ray series tube heads

SPECIFICATION

XPO X-RAY SERIES

A

808 mm

B

668 mm

C

190 mm

D

150 mm

Weight

28 kg

X-ray beam

40˚ x 60˚

Focal spot EN 12543

3.0 mm

Max. leakage radiation max. kV max. mA

5.0 mSv/h

Filtration inherent

0.8 mm Be ±0.1 mm

Filtration additional

4 mm AlMg3

Max. X-ray power 230 VAC

1,200 W

Operation 1,200 W, 30˚C

80% (30 min. on/7 min. off)

Operation 1,000 W, 30˚C

Continuous (max. 60 min.)

Tube voltage range

25 – 225 kV

Tube current range

0.5 – 10 mA

Noise level fan

60 dB

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2.6.3 Y.SMART / PXS tube heads Main specifications for Y.SMART / PXS tube heads when operated from a CONTROL EVO control unit. For further details please see user manual for Y.SMART / PXS X-ray System. Y.SMART 160E/0.4

Y.SMART 1 60E/1.5

Y.SMART 200

Y.SMART 225

/ PXS 160/640

/ PXS 160/960

/ PXS 200/900

/ PXS 225/900

Max. X-ray power

640 W

960 W

900 W

900 W

Tube voltage range

20 - 160 kV

20 - 160 kV

60 – 200 kV

70 – 225 kV

Tube current range

2 – 6 mA

2 - 6 mA

0.5 – 4.5 mA

0.5 – 4 mA

TUBE HEAD

Y.SMART 225X / PXS 225/900X

Y.SMART 300HP / PXS 300/900

Y.SMART 200PC / PXS 200/600-P

Y.SMART 300PC / PXS 300/600-P

Max. X-ray power

900 W

900 W

600 W

600 W

Tube voltage range

25 - 225 kV

50 - 300 kV

50 – 200 kV

50 – 300 kV

Tube current range

0.5 – 4 mA

0.5 - 3 mA

0.5 – 4.5 mA

0.5 – 3 mA

TUBE HEAD

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3 OPERATION 3.1 Important operational advices Caution target.

: Do not turn off power immediately after exposure as it may result in damage to the X-ray

Caution : It is strictly forbidden to connect two tube heads at one time. The CONTROL EVO control unit can only operate safely with one tube head. •

•

•

•

Please always ensure there is a proper ground connection in order to ensure safety and optimum operational stability. Ground connection can be mounted on the PE connection on the CONTROL EVO control unit. The SMART EVO / PXS EVO X-ray system has an excellent thermal performance, and one hour of continuous exposure at max. kV, max. mA at 35˚C ambient temperature can be expected. However, if extreme conditions cause thermal cut-outs, reducing the output power by 10-20% may result in significantly prolonged operation. The CONTROL EVO control unit has been developed to improve performance when operated from a mobile generator. However, please note the generator must be able to handle a raise from idle to full X-ray power (100 W – 2 kW) within 5 seconds without a loss of regulation. It is also important that the generator is able to handle a termination of the exposure without uncontrolled voltage overshoots. Please consult the supplier of the generator for additional information. Place the CONTROL EVO control unit in such a way that free operation and monitoring of display are secured and ensure free airflow around the tube head in order to achieve an efficient cooling.

3.2 Basic operating instructions 3.2.1 Powering up the X-ray system • • • • • • • •

Place the tube head at a safe distance from the operator or in a designated X-ray facility Connect the tube head and the control unit with the interconnection cable Connect the power cable as already described Ensure proper ground connections (PE) – use the ground wires included Connect additional external lamps or door contacts if necessary The X-ray system can be turned on by turning the key switch to position 2, or safe mode Wait a few seconds until the main screen appears Once the main screen appears, the X-ray system is ready for use

3.2.2 System repositioning •

Turn the key switch to position 2 (safe mode) before repositioning the X-ray system

3.2.3 System disassembly • •

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After the last exposure, allow the system to cool a few minutes (turn the key switch to position 2) Turn the key switch to position ‘1’, off

• • •

Turn off the power switch and disconnect the power source Disconnect the power cable from the CONTROL EVO Disconnect the PE connections and interconnection cable

3.2.4 Run-in procedure If the X-ray system has been idle in certain period, the tube head needs a run-in in order to condition the tube head to the desired kV level. This will secure stable operation during the exposure. The duration of the run-in is automatically calculated by the CONTROL EVO and depends on the selected kV and how long the X-ray tube head has been used last time on that particular CONTROL EVO. The duration of the calculated run-in can be up to 27 minutes depending on tube head model. When the CONTROL EVO identify a need for run-in, the message ‘Run-in needed’ will be displayed and the automatic calculated run-in time can be selected by pressing the time button followed by

.

If stable behavior of the X-ray tube head cannot be achieved through the standard run-in duration, an extended run-in can be selected. Please see section: Exposure settings.

3.2.5 Symbols used in CONTROL EVO Symbols used in the CONTROL EVO can be divided into two groups: status symbols which indicate the status of the CONTROL EVO (these symbols are shown at the status section at the bottom right hand side of main screen); and event symbols, which are shown together with messages in the message area in the dark bottom left hand side of the main screen.

3.2.5.1 Symbols used in the status line Bluetooth active Other/unknown USB device connected USB memory device is connected to the USB port USB/serial converter is connected to the USB port The Ethernet port is active The CONTROL EVO is connected to the internet A screenshot of the screen has been carried out Tube head connected Login required at level 1 Laser activated (XPO X-ray series only)

3.2.5.2 Symbols used in the message area Error message Warning message

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Information message X-ray exposure in progress

3.2.6 Main screen 1. 2. 3. 4. 5.

6. 7. 8. 9.

Brand ID System time hh:mm Main screen kV. Demand to the left and actual to the right Main screen mA. Demand to the left and actual to the right Main screen exposure time. Demand to the left and actual to the right. If exposure time is set to infinity, exposures exceeding 1 hour are indicated to the left Message area Monitor area (when activated) Day/month/date/year, IP-address if Ethernet is active Status line

3.2.7 Optional information available on the main screen Additional information can be displayed on the main screen. Return to main screen by pressing It is not possible to access any functionality in the tech or user menus during an X-ray exposure when operated at user level. The operator must be logged in at supervisor level or higher, to enable tech and user menu during exposure.

3.2.7.1 Recent exposures A table with the recent exposures is available. Each exposure contains date, time, kV, mA and duration of exposure. Activate by pressing

34

A graph showing kV and mA for the last exposure will be displayed. This graph will show the demanded and measured kV and mA values. Zoom and cursor functionality are also available. Activate by pressing It is possible to save this screen image to a USB memory device for documentation purposes by using the screenshot function.

3.2.7.2 Monitor It is possible to monitor internal voltages, temperatures and other information, by using the monitor functionality. Activate by pressing Actual kV, mA and exposure time settings are always displayed in order to ensure full operational supervision. Cycle through the defined monitor screens by pressing

3.2.7.3 Extended message area Recent operational messages are shown here along with detailed explanation. It is possible to see previous messages compared to what currently is displayed on main screen. Activate by pressing Scroll between messages by pressing

and

35

3.2.8 Basic exposure settings In order to prepare an exposure, three settings must be completed. 1. Press the kV button. The desired kV can be selected by using the numeric keys or the arrow keys followed by

. The kV will automatically be limited to the valid range based on the tube head currently connected.

2. Press the mA button. The desired mA can be selected by using the numeric keys or the arrow keys followed by connected.

. The mA will automatically be limited to the valid range based on the tube head currently

3. Press the time button. The desired exposure can be selected by using the numeric keys or the arrow keys followed by

. The exposure time can be selected within the range of one second (00:01) to 59:59, or

continuous 00:00 for SMART X-ray series tube heads. For XPO X-ray series tube heads, the range will be 00:01 to 59:59. The exposure timer counts down from the selected exposure time. The exposure can now be started, if the key switch is in stand by position (3) and the X-ray on-button

is

illuminated, by pressing the X-ray on-button. When the time has expired, the exposure will be terminated automatically. If the operator wishes to terminate the exposure before the time has expired, the X-ray off-button can always be terminated by pressing the emergency button.

can be pressed. An exposure

The X-ray off-button is flashing together with the tube head lamp and the optional external warning lamp. These lamps are monitored and a malfunction will terminate an ongoing exposure immediately. An exposure cannot be started if one of these lamps is out of order.

3.3 Messages Messages are divided into three groups: • • •

Info messages which gives the user general information Warnings which gives the user information about a potential problem Error messages which informs the user if an error occurs

3.3.1 Info messages MESSAGE

‘Safe key active’

SYMBOL

EXPLANATION

REMARKS

Safe key is in safe position when start is pressed The power supply unit is undergoing automatic

‘PSU update in progress’

software updating. Please wait for completion, and do not turn off power The connected XPO tube is undergoing automatic

‘XPO update in progress’

software updating. Please wait for completion, and do not turn off power

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Related to XPO X-ray series

XPO tube SW failed, Please cycle power to try again. If the problem persist, please contact your

‘XPO tube update failed’

service agent ‘AC main increased. Maximum power 1,000 W’

The AC mains voltage is now within the range for

‘AC main increased. Maximum power 1,200 W’

The AC mains voltage is now within the range for 1,200 W X-ray output operation

‘Pre-warning active’

Pre-warning active

’Run-in mode active’

Run-in mode active

’Exposure started’

Exposure started

Related to XPO X-ray series

1,000 W X-ray output operation

3.3.2 Warning messages MESSAGE

SYMBOL

EXPLANATION

REMARKS

‘User stop’

User has pressed the stop button to top X-ray

‘User remote control stop’

User has stopped X-ray via the remote control protocol

‘Pressure low’

Tube head pressure is low

The pressure in the tube head too low for X-ray operation

‘Pressure high’

Tube head pressure is high

The pressure in the tube head too high for X-ray operation

Anode temperature is too high

The temperature inside the tube head anode has reached its maximum limit. Let the tube head rest with the fan active

‘Cathode temp. high’

Cathode temperature is too high

The temperature inside the tube head electronics has reached its maximum limit. Let the tube head rest with the fan active

‘System kV limitation conflict’

The system kV limitation is set to a level which prevents the connected tube from operating correctly

‘Anode temperature high’

‘Flash-over recovery mode’

Flash over detected, but we try to recover by reducing the kV and not stopping the exposure

‘Run-in needed’

Run in needed

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‘Risk of residual X-ray’

Risk of residual X-ray

‘Tube head cold’

Tube head is cold

‘Please connect tube’

Tube head is missing (not detected)

’Calibration needed’

Calibration needed due to calibration date passed

’Please calibrate soon’

Calibration needed within few days – calibration date not passed yet

Warning: Risk of cold emission! Restart the X-ray system exposure before getting close to the system in order to discharge the High Voltage generator

Operation of the unit is prohibited due to missing calibration

‘Operation prohibited’

Tube head is present but not ready yet (e.g. after power up 8 seconds Related to SMART X-ray series has to elapse for SMART tube)

‘Wait for tube head’

A kV error was caused by kV too

’kV too high’

high Exposure stopped by flashover error. New exposure start is prohibited until after a short delay

‘Wait for flash–over recovery’

3.3.3 Error messages MESSAGE

EXPLANATION

REMARKS

‘User emergency stop’

User has pressed the emergency button to stop X-ray

Turn emergency button clockwise to unlock operation

‘Tube head lamp error’

Tube head lamp error

Tube head lamp defective

‘External lamp error’

External warning lamp error

External warning lamp defective or missing

‘kV error’

kV error is detected

‘Flash-over detected’

Flash-over error

‘mA error’

mA error is detected

‘Door open’

The door interlocking system indicates door is open

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SYMBOL

‘Tube head ID error’

The tube head serial number has changed or the tube type number has changed

‘No PFC output’

The system cannot measure any feedback from the Power Factor Correction [PFC] module

‘No PSU output’

The system cannot measure any feedback from the main power

‘Tube head not valid’

Tube head type or SN not valid

‘Safety system error’

An error was detected by the safety system

‘Flow switch activated’

The flow switch is enabled in the Safety Configuration, and the switch is open or defective

‘Tube control error’

The control unit failed to communicate with the XPO tube within required time limit

Related to XPO X-ray series

‘Tube overcurrent error’

The XPO tube detected an overcurrent, and exposure was subsequently stopped

Related to XPO X-ray series

‘PSU not operational’

The power supply unit is not operational. Control unit must be restarted. Please contact your service agent

‘PSU current limitation’

The power supply unit reported shutdown due to current limitation

‘PSU temperature too high’

PSU module in control unit is too hot

‘Button error detected’

An error was detected on one of the safety buttons

‘Unknown error detected’

The system is stopped by an external event not known to the error handler. Create and send a diagnostic report

‘Very low mains voltage. Operation not possible’

Operation not possible due to too low AC mains voltage

‘AC mains decreased. Maximum power 750 W’

AC mains voltage too low for 1000 W X-ray power

‘AC mains decreased. Maximum power 1000 W’

AC mains voltage too low for 1200 W X-ray power

The temperature inside the control unit electronics has reached its maximum limit. Let the control unit rest with the fan active

‘Very low mains voltage. Operation not possible’

39

‘AC mains too high. Exposure not allowed’

AC mains voltage too high for operation

‘Power limitation’

kV/mA settings results in too high demand for the current AC mains

‘Fatal Error’

EVO control unit experienced a fatal error! Please restart the system and create a diagnostic re ort

An incident has occurred in the Linux core. Please turn off the system and restart in order to continue the work

3.4 Tech menu All functions related to technical settings and service are collected in the tech menu.

3.4.1 System settings General system settings can be made in this menu.

3.4.1.1 Language Choose the preferred language.

3.4.1.2 Date / Time Adjustment of system date/time and selection between 12/24h clock formats. Protected by the supervisor code.

3.4.1.3 Calibration A date for calibration can be set (for quality assurance). Choose between message and lock of operation when expired. Protected by the supervisor code.

3.4.1.4 Safety configuration The safety configuration allows configuration of lamps and other system devices to be set. The limitations are defined by YXLON and may vary from region to region. The start and stop lamps, which are monitored, are located on the control unit. The monitored lamp is external, along with the nonmonitored red, yellow, blue, green lamps and the siren. These lamps are represented as outputs at connector 5.

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A malfunction on a monitored lamp will prevent the X-ray from being turned on and will terminate an ongoing exposure. The external relay can control external devices, and a designated pin for a flow switch can be enabled if water- cooled equipment is used. These pins are located on connector 4. For details regarding pin configuration and ratings, please see section ‘External lamp, no. 5’ and ‘Door interlock no. 4’. The color of some of the lamps can be configured, and functionality in the five different operational states can be set to fast-blinking, slow-blinking and constant on. A gray-shaded field indicates that no configuration can be made. The gray shaded functions may change according to the individual selections. The safety configuration is protected by the supervisor code. Caution

: Local safety regulations must always be followed.

3.4.1.5 Monitor configuration Monitor profiles can be used for monitoring the conditions throughout the operation. Voltages and temperatures, for example, are two categories of variables that can be monitored. For activation, de-activation and configuration of monitor profiles, choose which operational parameters are to be monitored while the system is in operation. Create new monitor profiles, select from optional parameters, modify or delete monitor profiles. When monitor is selected, the selected values are displayed in the monitor field on the main screen, and the full list can be displayed by pressing

3.4.1.6 Network Settings and information regarding network and Internet connections can be found here. Enable/disable network functionality, IP-address, Net-mask, Gateway and MAC address.

3.4.1.7 Serial baud rate Select the desired serial baud rate when remotely operated from a serial communication interface. Minimum baud rate is 9,600 and maximum baud rate is 230,400. This is only relevant when an USB RS232 adaptor is attached.

3.4.2 System information Specific information regarding the X-ray system and its components.

41

3.4.2.1 Software versions Information regarding software versions of EVO control, power supply unit, CPLD firmware and tube head software (XPO X-ray series) can be found in this section.

3.4.2.2 Tube information Information regarding the connected tube type, D-number, focal spot size, mA diagram and SW version (XPO X-ray series) can be found in this section.

3.4.2.3 Control unit information Information regarding the P-number, system software, serial numbers for PSU, PFC and safety board can be found here.

3.4.2.4 Operational status report The operational status report can be stored on a USB memory device. The report is stored as a PDF file and contains system settings, exposure history, etc. for diagnostic purposes.

3.4.2.5 Diagnostic report Create a diagnostic report that contains all necessary information regarding error states, history and events. This information can be used for troubleshooting and can be returned digitally to the YXLON repair facility in case of repair. This report also includes an operational status report.

3.4.2.6 Event log The event log presents a record of the latest system events. Press 1 for a presentation of user events, and 2 for a presentation of all events.

3.4.3 Exposure settings Advanced functionality related to exposure and run-in settings.

3.4.3.1 Auto run-in time Auto run-in time is ‘on’ as default. This feature can be set to ‘off’. When auto run-in is selected, the timer is locked to the calculated value and cannot be changed. When set to ‘off’, the run-in time is a suggestion.

42

3.4.3.2 Extra run-in time If the normal run-in time does not result in the stable operation of the tube head, additional time can be added. The operator is able to extend the time between 10% and 100% of the automatically calculated run-in time.

3.4.3.3 Advanced run-in settings This display provides information about the demanded kV, the remaining run-in time for the demanded kV, the already expired run-in time, the kV level for run-in start, run-in time for max. kV for the particular tube type, and the max. kV value for this tube type. It is also possible to disable the automatic run-in and define a manual run-in. This is a useful function when recovering an unstable X-ray tube.

3.4.3.4 Cable factor settings The cable factor is used to compensate for cable length and resistance in connectors in order to maintain a correct calculation of tube voltage. In most cases, this factor is handled automatic by the system, but the need for a fixed cable factor may occur in order to achieve stable operation. In this menu it is possible to monitor the actual cable factor, freeze the cable factor or view the complete cable factor table. Adjustment of the cable factor settings are protected by the supervisor code.

3.4.3.5 System limitations It is possible to define a global kV limitation. When enabled, the limitation will apply to any type of tube head connected to the particular CONTROL EVO. This function can be used if there is any kV restrictions for the particular job, work site or exposure facility. It is also possible to define a possible maximum exposure time. This function is protected by the supervisor code.

3.4.3.6 Advanced exposure settings Descriptions and instructions for using these settings are contained in separate service documentation. The advanced settings are for service purposes protected by the supervisor code.

3.4.4 Service menu Functions related to service, fleet management or education.

3.4.4.1 Tube provisioning This function allows the customer to customize the identity of a particular tube head based on the D-number in order to give the tube head a customized name. It is also possible to lower the maximum kV level of this particular tube head, as well as to export and import settings data. This function is protected by the supervisor code.

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3.4.4.2 Restore factory settings It is possible to remove all customized settings and go back to the original factory settings via the restore factory settings option. The login level determines which settings can be restored.

3.4.4.3 Login A general login for supervisor, service or production level can be activated via the login section. A login will unlock all functions on the chosen level. The login will be disabled when the system is powered off or via the logout function in the login section.

3.4.4.4 Change supervisor code It is possible to change the access code for the supervisor level. The changed access code will be valid for the supervisor level. Access codes for higher levels, such as service and production level, provide access to lower level codes. The default supervisor code is ’000000’ upon delivery. Please note that the codes for the service level and production level are restricted to authorized personnel.

3.4.4.5 Service settings This section is protected by the service code and is only available to authorized personnel.

3.4.4.6 XPO X-ray series tube adjustment Only concerning service adjustments for the XPO X-ray series tube heads.

3.4.4.7 Demo mode The demo mode can be activated if no tube head is connected to the control unit. The purpose of the demo mode is to provide classroom training for the operators, without the need for X-ray facilities. Select the desired tube head from the list and turn on the demo mode. It is now possible to operate the CONTROL EVO in the same way as if the selected tube head were connected to the CONTROL EVO.

3.5 User menu All functions related to applications, exposures and basic settings are collected in the user menu.

3.5.1 Applications The applications section consists of the most commonly used applications related to the daily tasks: the exposure calculator for calculating the exposure time, the saved exposure profiles with additional data, the exposure diagrams for a brief overview of the required exposure time and the basic calculator used for all kinds of ad-hoc calculations.

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3.5.1.1 Exposure calculator The CONTROL EVO exposure calculator is a useful tool for the operator when determining the correct exposure time as quickly as possible. In auto-calculate mode, the current tube head connected, selected from the list, or tube head selected in demo mode is used. The operator is able to choose between materials, three different film manufactures, one custom, computed radiography (CR), digital radiography (DR), and the specific film type and its corresponding class. The operator can select the desired film focus distance, the density and the tube voltage. The current is based on the maximum possible current for the selected tube voltage. The factor can be used as a compensation factor for alloys or other offsets. 1.1 means 10% will be added to the calculated exposure time. If auto-calculate is selected, the result will be updated for every change in the input fields. If the auto- calculate is deselected, the operator will be able to change the mA setting and see the influence on the exposure time. The result can be transferred to the main screen in order to be used directly as exposure settings, or it can be stored as an exposure profile if a tube head other than the one connected is selected in the list of tube heads. It 

is possible for the operator to define customized film types and specialized CR or DR parameters by choosing ‘custom’ for the film manufacturer, and then selecting the film manufacturer and type on which the calculations should be based. Next, select the desired offset and save the new customized film type. Please note that other factors such as the developing process, contents of other materials in the alloy and other factors that are beyond the control of the X-ray equipment may have a significant impact on the resulting film density.

3.5.1.2 Exposure profiles Exposure profiles can be used to store commonly used exposure settings, including relevant information that can be recalled and used for future jobs. An exposure profile is a set of exposure data that is saved with data from the exposure calculator, or from the exposure history, along with any additional information entered by the user. Each exposure profile can be recalled for use in future jobs within same application. The CONTROL EVO allows exposure profiles to be created. These profiles can be created directly via the exposure profile section, the exposure calculator or via the exposure history. The exposure settings for each profile can be transferred to the main screen. If the kV or mA from a profile exceeds the limits for the connected tube, these values will be overruled by the limits of the actual tube.

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Select ‘new profile’ to create a new item. The length of the profile name can be as long as necessary and is created using the virtual keyboard. Use the ‘<’ ‘>’ keys in the virtual key board to read the full name in the profile field. By default, the name indicates the origin of editing, the tube type and number. By default, a new profile uses the kV, mA and time settings displayed on the main screen. The exposure calculator page can be selected when editing or creating new profiles. The ‘comment’ field can be used for entering additional information regarding the type of shot, workplace or other information the operator finds valuable. Select the ‘edit’ section, and use the virtual key board to change the name or enter comments. In order to give the best possible overview, the search filter can be used to list the only the profiles starting with the requested characters or digits. The CONTROL EVO can handle up to 100 exposure profiles. The operator can save the exposure profiles on a USB memory device and transfer these profiles to another CONTROL EVO. Please see ‘Back-up / restore user settings’ for more information

3.5.1.3 Exposure diagrams In order to give the operator a quick estimate of the exposure time, the exposure diagrams (based on Fe) for directional and panoramic tube heads are included in the CONTROL EVO. The diagrams are based on 700 mm FFD, density 2.0, and D7+Pb type film. Scroll between the diagrams by using the up and down arrow keys.

3.5.1.4 Basic calculator The basic calculator can be used for performing any kind of basic calculation. The numbers and the operators are controlled via the numeric keys and the arrow keys on the keypad. The calculator is fully integrated with all numerical fields in the user interface and can be activated by long-press enter. The numerical field will automatically be updated when the equal sign (=) is activated.

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3.5.2 Exposure history The CONTROL EVO can store up to 100 historic exposures. Each exposure is assigned a number, date and time, tube head type, tube head D-number, duration, kV, mA and exposure termination status/reason. It is possible to manually sort and use filters in order to get the best possible overview. Use the arrow keys to navigate through the list and to highlight the field where the filters are found. Select the desired exposure by pressing . Three options are now available. By selecting ‘graph,’ a graph showing the kV and mA through the entire exposure will appear on the screen. Any fluctuation in the kV and mA values can be evaluated if necessary. To transfer the settings to the main screen, select ‘Use as demand.’ The kV, mA and exposure time settings can now be used for the next exposure. It is also possible to create an exposure profile based on a history item. Select ‘Export to profile’ and select the name of the specific exposure profile. The profile can now be edited and given supplementary information via the exposure profile menu.

3.5.3 Exposure settings Function used for settings related to the exposures.

3.5.3.1 Laser For activating the laser in the XPO X-ray series tube head, turn the laser on and off here. This function is only available when an XPO Xray series tube head is connected.

3.5.3.2 Pre-warning time The need for a pre-warning time can be stipulated by local regulations or can, in some situations, be a useful feature. The prewarning time can be set to between 0 and 99 seconds. This function is protected at the supervisor level. Caution: Always observe local safety regulations.

3.5.3.3 Screen brightness The brightness of the screen can either be set to automatic, in which it automatically adapts to the actual light conditions where the CONTROL EVO is located, or it can be manually set to levels 1-9 on the keypad.

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3.5.3.4 System sounds The CONTROL EVO can issue an audio alert each time a key is pressed, as well as when an exposure starts and stops. This sound can be activated and disabled by the user.

3.5.3.5 Back-up / restore user settings It is possible to create and save a back-up of custom film types, safety configurations, user menu settings, exposure history, exposure measurement data and diagnostic information, either to a USB memory device, or internally in the CONTROL EVO. It is also possible to restore user settings from the internal memory or from a USB memory device. The CONTROL EVO will automatically be restarted when the restore feature is activated.

3.5.3.6 Short cuts The CONTROL EVO features an advanced option for creating fast access to commonly used functions through the use of shortcuts. The shortcuts are divided into three groups: Tech + numeric key, which contains functions related to the Tech menu; User + numeric key, which contains functions related to the User menu; and Long press numeric, which contains both groups and additional functions such as the screenshot function, which save the current screen to a USB memory device. Select the desired shortcut by pressing , and then choose the function from the list and save. The shortcut is now activated and can be reached directly through the keypad. Use the short cut by pressing the chosen key(s) for a short while.

3.5.4 Help menu Contact information for YXLON can be found in the Help menu.

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4 MAINTENANCE Caution : The inner tube head tank contains pressured gas. It is strictly forbidden for unauthorized personnel to try to open the tube tank. To do so may result in fatal injuries.

4.1 Functional check Daily check of the EVO X-ray series system. • • • • •

Check that the outer structure of the tube head and control unit is in a good condition Check that all necessary devices, such as the beam blocker, lead belt or slit apertures are present Check that the protective fan grill is in proper condition Check that all cables are present, in good condition and correctly connected Check that the warning lamps are visible and clean

4.2 Recommended preventive maintenance •

• • •

Keep your EVO X-ray series clean. Use water with mild soap when cleaning. Do not use petrol, alcohol oil or corrosive chemicals Remove dust and dirt from the anode cooler on a regular basis. Use compressed air Keep the cables and the connectors clean and dry Always use protective caps when connectors are not used

4.3 Software update Software updates of the CONTROL EVO control unit can be performed easily thanks to the USB interface which supports offline updates. The newest software can be achieved through your local service partner or from YXLON. Offline software update through USB memory device: •

• •

•

•

Press the tech key constantly and turn the key switch at the same time – the CONTROL EVO will now be set to upgrade mode Insert a USB memory device containing the necessary software update The CONTROL EVO will automatically install the software update based on the file found on the USB memory device. The update may take several minutes When the updated software is installed, a message on the screen will ask the user to turn off the power via the key switch Turn the key switch on again, and allow the CONTROL EVO to initialize. The software update of the CONTROL EVO is now complete

4.4 Male connectors power supply cable The power cable delivered together with the EVO portable X-ray system has one open end for mounting a local male connector for interface with power grid. This connector must support 3 x 2.5 mm2 wires (1, line, 2 neutral and yellow / green, PE). The connector must be rated to 240 VAC, 14 A, -20 C to +50 C. ˚

˚

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5 DIAGRAMS 5.1 Block diagram for the SMART EVO / PXS EVO X-ray system

5.2 mA curves for air and air/water-cooled SMART EVO / PXS EVO system 8,0 7,0 6,0

mA

5,0

SMART / PXS EVO 300D/DS

4,0

SMART / PXS EVO 225D

3,0

SMART / PXS EVO 225DS SMART / PXS EVO 200D

2,0

SMART / PXS EVO 160D 1,0 0,0 0

50

100

150 kV

50

200

250

300

5.3 mA curves for SMART EVO / PXS EVO panoramic system 6,5 6,0 5,5 5,0 4,5 4,0 mA

3,5 3,0

SMART / PXS EVO 300P

2,5

SMART / PXS EVO 200P

2,0 1,5 1,0 0,5 0,0 0

50

100

150

200

250

300

kV

5.4 mA curves for Y.SMART / PXS directional system

51

5.5 mA curves for Y.SMART / PXS panoramic system

5.6 mA curves for XPO X-ray series directional system

52