REAFFIRMATION WITH EDITORIAL REVISION March 2015
Electrical
PIP ELSGL01 Electrical Constrction S!eci"ication
REAFFIRMATION WITH EDITORIAL REVISION March 2015
Electrical
PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES In an effort to minimize the cost of process industr faci!ities" this Practice has #een prepared from the technica! re$uirements in the e%istin& standards of ma'or industria! users" contractors" or standards or&anizations( ) harmonizin& these technica! re$uirements into a sin&!e set of Practices" administrati*e" app!ication" and en&ineerin& costs to #oth the purchaser and the manufacturer shou!d #e reduced( +hi!e this Practice is e%pected to incorporate the ma'orit of re$uirements of most users" indi*idua! app!ications app!ications ma in*o!*e re$u re$uir irem emen ents ts that that ,i!! ,i!! #e appe append nded ed to and and ta-e ta-e prec preced eden ence ce o*er o*er this this Pract Practic ice( e( Determinations concernin& fitness for purpose and particu!ar matters or app!ication of the Practi Practice ce to partic particu! u!ar ar pro'ec pro'ectt or en&ine en&ineeri erin& n& situat situation ionss shou!d shou!d not #e made made so!e! so!e! on information contained in these materia!s( The use of trade names from time to time shou!d not #e *ie,ed as an e%pression of preference #ut rather reco&nized as norma! usa&e in the trade( trade( Other Other #rands #rands ha*in& ha*in& the the same same specif specifica icatio tions ns are e$ua!! e$ua!! correct correct and ma #e su#stituted for those named( A!! Practices or &uide!ines are intended to #e consistent ,ith app!ic app!ica#! a#!ee !a,s !a,s and re&u!a re&u!ati tions ons inc!u inc!udi din& n& OS.A OS.A re$uir re$uireme ements nts(( To the the e%tent e%tent these these Practices or &uide!ines shou!d conf!ict ,ith OS.A or other app!ica#!e !a,s or re&u!ations" such !a,s or re&u!ations must #e fo!!o,ed( Consu!t an appropriate professiona! #efore app!in& or actin& on an materia! contained in or su&&ested # the Practice(
This Practice is su#'ect to re*ision at an time( / Process Industr Practices 0PIP1" Construction Industr Institute" The Uni*ersit of Te%as at Austin" 2345 +est )ra-er 6ane 0R75881" Austin" Te%as 9:953( PIP ;em#er Companies and Su#scri#ers ma cop this Practice for their interna! use( Chan&es or modifications of an -ind are not permitted ,ithin an PIP Practice ,ithout the e%press ,ritten authorization of PIP( Authorized Users ma attach addenda or o*er!as to c!ear! indicate modifications or e%ceptions to specific sections of PIP Practices( Authorized Users ma pro*ide their c!ients" supp!iers and contractors ,ith copies of the Practice so!e! for Authorized Users< purposes( These purposes inc!ude #ut are not !imited to the procurement process 0e(&(" as attachments to re$uests for $uotation= purchase orders or re$uests for proposa!s=contracts1 and preparation and issue of desi&n en&ineerin& de!i*era#!es for use on a specific pro'ect # Authorized User< User
PRINTING HISTORY
August 2009 March 2015
Issued Reaffirmation with Editorial Revision
REAFFIRMATION WITH EDITORIAL REVISION March 2015
Electrical
Not printed ,ith State funds
REAFFIRMATION WITH EDITORIAL REVISION March 2015
Electrical
PIP ELSGL01 Electrical Constrction S!eci"ication Ta#le o" Contents 1$ Intro%ction$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$ & 1.1 Purpose............................................. 2 1.2 Scope................................................ 2
&$ Re"erences$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$ & 2.1 Process Industry Practices................2 2.2 Industry Codes and Standards..........2
'$ De"initions$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$ & ($ Re)ire*ents$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$ ' 4.1 General.............................................. 3 4.2 Materials of Construction...................4 4.3 Storage, Handling and Preservation of Materials and !uip"ent 4 4.4 !uip"ent and Po#er Syste"s.........$ 4.$ %ace#ay and Ca&le 'ray Syste"s....( 4.( )reat*ers and +rains.......................1$ 4. -ire and Ca&le................................1$ 4. Grounding........................................ 1 4./ Heat 'racing.................................... 1/ 4.10 ig*ting and %eceptacles..............20 4.11 Supports....................................... 20 4.12 Identification a&els and -arning Signs 20 4.13 Co"ponent 'esting.......................21
Process Industry Practices
Page 1 of 21
PIP ELSGL01 Electrical Construction Specification
1$
REAFFIRMATION WITH EDITORIAL REVISION March 2015
Intro%ction 1$1
Pr!ose This Practice pro*ides the minimum re$uirements for construction and insta!!ation of e!ectrica! po,er and contro! sstems materia! and e$uipment(
1$&
Sco!e This Practice descri#es the minimum re$uirements for pro*idin&" insta!!in&" and erectin& hi&h" medium" and !o, *o!ta&e components and assem#!ies" en&ineered items" and commodit and #u!- materia!s> and o*era!! ,or-manship and !a#or for the construction(
&$
Re"erences App!ica#!e parts of the fo!!o,in& Practices and industr codes and standards sha!! #e considered an inte&ra! part of this Practice( The edition in effect on the date of contract a,ard sha!! #e used" e%cept as other,ise noted( Short tit!es ,i!! #e used herein ,here appropriate(
&$1
Process In%str+ Practices ,PIP ? C@S8488 B Site Prearation! E"cavation! and #ac$fill Secification ? E6C68 B Electrical %esign &riteria ? E6E.A8 B Engineering 'uide for %etermining Electrical Area &lassification ? E6I;TD88 B Motor Installation %etails for &lass I! %ivision 1 Areas ? E6I;T88 B Motor Installation %etails for &lass I! %ivision 2( &lass II! %ivision 2( and )nclassified Areas ? E6TFT8 B *ew Electrical E+uiment and S,stems -ield Insection and .esting ? STS8288 B Plain and Reinforced &oncrete Secification
&$&
In%str+ Co%es an% Stan%ar%s •
Institute of E!ectrica! and E!ectronics En&ineers 0IEEE1 ? ANSI C4 B *ational Electrical Safet, &ode
•
Nationa! E!ectrica! ;anufacturers Association 0NE;A1 ? NE;A @E 4 B &a/le .ra, Installation 'uidelines
•
Nationa! Fire Protection Association 0NFPA1 ? NFPA 98 B *ational Electrical &ode
'$
De"initions coman, The part ,ho a,ards the contract to the e!ectrica! contractor( The compan ma #e the o,ner or the o,ner
Process Industry Practices
Page 2 of 21
PIP ELSGL01 Electrical Construction Specification
($
REAFFIRMATION WITH EDITORIAL REVISION March 2015
Re)ire*ents ($1
General 7((
Un!ess other,ise specified on compan
7((4
The ,or- sha!! #e in accordance ,ith a!! federa!" state and municipa! !a,s" codes" ordinances and ru!in&s in effect at the time of insta!!ation and as app!ica#!e to the tpe of ,or- and the ,or- !ocation(
7((2
In the e*ent of an conf!ict #et,een app!ica#!e !a,s" codes" ordinances" this Practice" o,ner specifications" the contract dra,in&s" or manufacturers< instructions" the most strin&ent sha!! &o*ern(
7((7
If an prefa#ricated e!ectrica! sstems are found to not #e in accordance ,ith the app!ica#!e re&u!ations and contract documents" the compan sha!! #e immediate! notified # the e!ectrica! contractor and re$uested to *erif the apparent conf!ict and to pro*ide instructions for reso!*in& the conf!ict(
7((5
Tpica!!" p!ant areas are c!assified in accordance ,ith PIP EEA01( See the contract dra,in&s for the e%tent of c!assified areas(
7((
A!! e!ectrica! e$uipment sha!! #e suita#!e for the !ocation for ,hich it is insta!!ed(
7((9
E!ectrica! materia!s and ,or-manship sha!! #e in accordance ,ith the re$uirements of the area c!assifications sho,n on the contract dra,in&s(
7((:
The e!ectrica! p!an dra,in&s inc!uded in the contract documents are dia&rammatic in nature and are not intended to indicate e%act and comp!ete routes of race,as and ,irin&( The e!ectrica! p!an dra,in&s sha!! #e supp!emented # the e!ectrica! contractor ,ith additiona! information as ma #e re$uired for construction(
7((3
If not dimensioned on the contract dra,in&s" e%act !ocations sha!! #e defined in the fie!d and appro*ed # compan( ;easurements sha!! not #e sca!ed from nonB sca!ed contract dra,in&s to esta#!ish dimensions for insta!!ation purposes(
7((8 The e!ectrica! contractor sha!! chec- a!!ied trades associated ,ith the ,or- in order to a*oid insta!!ation conf!icts or conf!icts #et,een dra,in&s( 7((
If chan&es from ori&ina! p!ans are necessar to reso!*e conf!icts" the e!ectrica! contractor sha!! o#tain ,ritten appro*a! of the chan&es from compan #efore insta!!ation of the ,or- is started(
7((4 Contract documents ma #e superseded or supp!emented # su#se$uent re*isions and=or additiona! dra,in&s and specifications furnished # compan( 7((2 Chan&es re$uested # the compan that a!ter the contract scope of ,or- sha!! #e hand!ed in accordance ,ith contract terms( 7((7 The e!ectrica! contractor sha!! update themaintain a set of the !atest issued contract dra,in&s durin& construction( Dra,in&s sha!! #e updated mar-ed ,ith a!! fie!d modifications( An de*iation from contract dra,in&s sha!! #e noted in red on a fu!!Bsize print and sha!! #e pro*ided to compan for *erification and esta#!ishin& As )ui!t dra,in&s(
Process Industry Practices
Page 3 of 21
PIP ELSGL01 Electrical Construction Specification
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REAFFIRMATION WITH EDITORIAL REVISION March 2015
Materials o" Constrction 7(4(
Un!ess other,ise specified on compan
7(4(4
A!! e!ectrica! products used sha!! #e in accordance ,ith app!ica#!e standards of *EMA and sha!! #e !isted or !a#e!ed # a nationa!! reco&nized testin& !a#orator 0NRT61(
7(4(2
A!! materia!s pro*ided sha!! #e in accordance ,ith the !ist of accepta#!e materia!s and e$uipment furnished in the contract documents(
7(4(7
If materia!s" e$uipment" apparatus" or other products are specified # manufacturer" #rand name" or cata!o& num#er in the contract documents" the intent is to esta#!ish standards of desired $ua!it and st!e( Su#stitutions sha!! not #e made ,ithout prior ,ritten appro*a! from compan(
7(4(5
A re$uest to pro*ide a su#stitute for a specified item sha!! inc!ude comp!ete descripti*e and technica! data for the su#stitute( If re$uested # compan" samp!es of #oth the specified and the proposed su#stitute item sha!! #e su#mitted for re*ie, # the e!ectrica! contractor(
7(4(
A!! materia!s furnished # the e!ectrica! contractor sha!! comp! ,ith the contract documents( +here a cata!o& num#er or manufacturer is specified on a document" no su#stitute ,i!! #e accepted ,ithout ,ritten appro*a! of the compan(
7( 4(9
Scre,s" #o!ts" and simi!ar components" particu!ar! those of &roundB'oint construction" sha!! #e of rust and corrosionBresistin& materia!(
7(4(:
Fittin&s sha!! #e cast ma!!ea#!e iron" fera!!o" or cast a!uminum(
7(4(3
E$uipment and fittin&s sha!! #e in accordance ,ith the contract documents(
7(4(83 E$uipment" fittin&s and materia! sha!! #e app!ied and insta!!ed in accordance ,ith manufacturers< instructions( 7(4(8 Threaded co*ers sha!! #e !u#ricated in accordance ,ith manufacturer
($'
Stora.e/ Han%lin. an% Preseration o" Materials an% E)i!*ent 7(2(
Process Industry Practices
The e!ectrica! contractor sha!! store e$uipment and materia!s in ,eatherti&ht" dr enc!osures" from receipt unti! insta!!ation for protection from dama&e from rain" s!eet" sno," dust" and dama&in& ,inds( +here indoor stora&e is not practica!" materia!s and e$uipment that ,i!! u!timate! #e insta!!ed outdoors 0e(&(" conduit" ,ire in ca#!e tra" ca#!e tras" &roundin& materia!s" e!ectric motors" etc(1 ma #e
Page of 21
PIP ELSGL01 Electrical Construction Specification
REAFFIRMATION WITH EDITORIAL REVISION March 2015
stored in outdoor !ocations( +hen the e$uipment and materia! are stored outdoors" the sha!! #e protected from phsica! dama&e" and precautions sha!! #e ta-en to -eep them as c!ean and ser*icea#!e as possi#!e( This inc!udes storin& on e!e*ated structures to pre*ent #ein& f!ooded # ,ater" &ettin& sp!attered ,ith mud" etc( E$uipment that is e$uipped ,ith space heaters sha!! ha*e the space heaters ener&ized" and e$uipment sha!! #e co*ered ,ith tarps or hea* p!astic to assist in sheddin& rain" sno," etc( +arnin& 6a#e!s ad*isin& ener&ized e$uipment sha!! #e *isi#!e( 7(2(4
To minimize inad*ertent dama&e" materia!s sha!! not #e re!eased to the fie!d unti! needed for construction(
7(2(2
The e!ectrica! contractor sha!! perform a &enera! inspection of a!! e$uipment and materia!s upon receipt to *erif that dama&e has not occurred durin& shippin& and hand!in&(
7(2(7
E$uipment space heaters" inc!udin& heaters in motors" sha!! #e -ept ener&ized ,hi!e in stora&e and durin& construction #efore startup # the e!ectrica! contractor( +arnin& 6a#e!s ad*isin& ener&ized e$uipment sha!! #e *isi#!e(
7(2(5
Un!ess other,ise appro*ed # compan" indoor e$uipment sha!! not #e insta!!ed unti! the indoor !ocation is ,eather ti&ht(
7(2(
The &roundB'oint f!an&e construction used in some e%p!osionBproof enc!osures re$uires e%treme care in hand!in& to ensure a&ainst dama&e to the &round surfaces( If the surfaces ha*e co!!ected dust and dirt" the sha!! #e c!eaned in accordance ,ith manufacturerGs appro*ed methods(
7(2(9
Enc!osures ,ith rust or other corrosion or dama&ed f!an&ed surfaces sha!! not #e used(
7(2(:
Un!ess appro*ed other,ise # compan" e%p!osionBproof e$uipment or materia! dama&ed durin& stora&e or insta!!ation sha!! #e rep!aced( For e%p!osionBproof e$uipment" dama&e sha!! inc!ude corroded" scratched" or &ou&ed f!an&es(
7(2(3
Rep!acement cost of dama&ed e$uipment and materia! sha!! #e in accordance ,ith the contract terms(
7(2(8 A rust pre*entati*e ma #e app!ied to the &roundB'oint f!an&es durin& assem#! of enc!osures to pre*ent rust formation( )efore fina! assem#! of the enc!osures" the rust pre*entati*e sha!! #e comp!ete! remo*ed usin& an enc!osure manufacturer
($(
E)i!*ent an% Poer S+ste*s 7(7(
Transformers" s,itch&ear and motor contro! centers sha!! #e set !e*e!" true to &rade" shimmed as re$uired" insta!!ed as sho,n on the contract dra,in&s" and secure! anchored in p!ace( Fina! insta!!ation sha!! #e su#'ect to o,ner appro*a!(
7(7(4
;otor contro! centers" s,itch&ear" transformers and other e$uipment sha!! #e c!eaned to a satisfactor condition #efore inspection and appro*a! # o,ner(
Process Industry Practices
Page 5 of 21
REAFFIRMATION WITH EDITORIAL REVISION
PIP ELSGL01 Electrical Construction Specification
($2
March 2015
7(7(2
E!ectrica! contractor sha!! #e responsi#!e for construction $ua!it contro! 0e(&(" #o!t and scre, tor$ue" insu!ation and continuit chec-" &roundin& and #ondin& chec-in&1 and recordin& the $ua!it contro! chec-s on a reportin& form(
7(7(7
Craftsman certified # the materia! manufacturer to insta!! sp!ices" connections" and terminations &reater than 88 *o!ts sha!! #e pro*ided # the e!ectrica! contractor(
7(7(5
Temporar po,er faci!ities 0i(e(" e$uipment and ca#!e insta!!ations for sma!! too!s" area !i&htin&" trai!ers and other support faci!ities re$uired for the pro'ect #ut not sho,n on the desi&n dra,in&s1 sha!! #e pro*ided in accordance ,ith the contract documents( fo!!o,in&H
a(
A source on the compan
#(
The tTemporar po,er faci!ities insta!!ed # the e!ectrica! contractor sha!! #e remo*ed upon comp!etion of the pro'ect(
Racea+ an% Ca#le Tra+ S+ste*s ($2$1
Process Industry Practices
General 7(5((
E%posed conduit and ca#!e tra sha!! #e run para!!e! or perpendicu!ar to ,a!!s" cei!in&s" pipe rac-s " or other structura! mem#ers ,ith a minimum distance #et,een conduits as specified on compan
7(5((4
Conduit and ca#!e tra routin& sha!! not cause a safet hazard" interfere ,ith faci!it operations" or interfere ,ith the use of !adders" passa&e,as" door,as" o*erhead cranes" monorai!s" e$uipment remo*a! areas" or ,or-in& areas(
7(5((2
A minimum o*erhead c!earance of : feet sha!! #e maintained in passa&e,as(
7(5((7
To pre*ent rust" ne, threads of 'oints in conduit" scre,ed co*er condu!ets" and connections to condu!ets sha!! #e comp!ete! co*ered usin& Crouse .inds ST6B: !u#ricant" Thomas and )etts oprBShie!d" or compan appro*ed e$ui*a!ent(
7(5((5
+here re$uired" conduit coup!in&s or condu!et unions sha!! #e used( JRunnin& threadJ nipp!es sha!! not #e permitted(
7(5((
Conduit sha!! #e cut s$uare and ends reamed to e!iminate sharp ed&es(
7(5((9
Conduit sha!! #e threaded ,ith an NPT standard conduit cuttin& die that pro*ides 2=7Binch taper per foot and ,ith a fu!! fi*eBthread en&a&ement at connections(
7(5((:
Temporar ends of conduit or under&round duct sha!! #e p!u&&ed durin& construction to pre*ent moisture or trash from enterin&( An forei&n materia!s that enter the conduit or ducts sha!! #e remo*ed(
7(5((3
)ends in ri&id conduit ma #e made ,ith prefa#ricated e!#o,s or formed on the 'o#( Tpica!!" the radius of cur*ature of e!#o,s sha!! not #e !ess than si% times the outside diameter of the conduit( No 38Bde&ree fie!d #ends of P@C conduit sha!! #e per mitted(
Page ! of 21
REAFFIRMATION WITH EDITORIAL REVISION
PIP ELSGL01 Electrical Construction Specification
March 2015
7(5((8 The e!ectrica! contractor sha!! inspect a!! conduit #efore insta!!ation for rou&h ed&es due to !ac- of proper chamfer" interna! spi-es due to improper seam ,e!din&" improper &a!*anizin&" and other factor defects( 7(5((
Conduit ,hich has factor defects or shippin& dama&e sha!! not #e insta!!ed(
7(5((4 Conduit ,ith fau!t &a!*anizin& 0i(e(" either too thic- or f!a-1 sha!! not #e insta!!ed( 7(5((2 For areas c!assified as Se*ere Corrosion" ri&id &a!*anized stee! sha!! not #e permitted( 7(5((7 Conduit" fittin&s" and ca#!e tra sha!! meet the re$uirements of the contract dra,in&s(
($2$&
Ca#le Tra+ 7(5(4(
Ca#!e tra sstem sha!! #e pro*ided and insta!!ed in accordance ,ith the contract dra,in&s( In the a#sence of detai!ed dra,in&s" see PIP E&'01(
7(5(4(4
Ca#!e tra sstem sha!! #e insta!!ed ,ith ade$uate room around the ca#!e tra to permit the setup of ca#!e pu!!in& e$uipment and access for insta!!ation of additiona! ca#!es(
7(5(4(2
The insta!!ation of tra fittin&s sha!! #e made in accordance ,ith consideration of ca#!e #endin& radii(
7(5(4(7
If not sho,n on the contract dra,in&s" the tra supports sha!! #e !ocated in accordance ,ith *EMA 3E 2(
7(5(4(5
Tra ,ith canti!e*er or f!oatin& ends sha!! not #e permitted( Tra ends sha!! #e secure! supported(
7(5(4(
Un!ess tras are hun& ,ith rods" e%pansion &uides sha!! #e used at each support point as sho,n on contract dra,in&s (
7(5(4(9
If support spacin& is not sho,n on the contract dra,in&s" tras sha!! #e hun& on rods or other,ise supported at 8Bfoot spacin& inside #ui!din&s(
7(5(4(:
If e%pansion 'oints spacin& is not sho,n on the contract dra,in&s" ca#!e tra sstem sha!! ha*e a ma%imum spacin& #et,een e%pansion 'oints in accordance ,ith *EMA 3E 2(
7(5(4(3
For e%pansion 'oints" ho!d do,n c!amps sha!! #e pro*ided as e%pansion &uides to permit tra to s!ide #ac- and forth as it e%pands and contracts(
7(5(4(8 Ca#!e tra sha!! not #e used as a support sstem for conduit e%cept as sho,n on the contract dra,in&s( 7(5(4(
Conduit terminations or dropBouts sha!! #e secured to ca#!e tra side rai!s usin& !isted conduitBtoBca#!e tra c!amps( Pipe c!amps sha!! not #e permitted(
7(5(4(4 Ca#!e tra sstem ma ha*e mechanica!! discontinuous se&ments #et,een ca#!e tra runs and transitions( 7(5(4(2 Ca#!e tra #ondin& sha!! #e in accordance ,ith *-PA 40" Artic!e 458B3( 7(5(4(7 Ca#!es sha!! #e p!aced in tras in a neat and order! manner startin& at one side of the tra(
Process Industry Practices
Page " of 21
REAFFIRMATION WITH EDITORIAL REVISION
PIP ELSGL01 Electrical Construction Specification
March 2015
7(5(4(5 Ca#!es sha!! #e routed para!!e! to the sides of the tra( 7(5(4( Ca#!e sstems of different *o!ta&e c!asses shou!d sha!! #e p!aced in separate tras or tra sections as un!ess indicated on other,ise on the contract dra,in&s 0e(&(" instrument e!ectronic ca#!e sha!! not #e p!aced in the same tra as po,er circuits1( 7(5(4(9 Ca#!e tra passin& throu&h e%terior #ui!din& ,a!!s sha!! #e confi&ured as fo!!o,sH a( Drip shie!ds pro*ided #( Sea!ed to ,eatherproof the penetration as re$uired c( Fireproof sea! in comp!iance ,ith NFPA 98 Artic!e 288(4 pro*ided if specified d( ;eet e!ectrica! area c!assification re$uirements( 7(5(4(: Un!ess other,ise sho,n on the contract dra,in&s" ca#!e tra sha!! not #e co*ered(
($2$'
A#oe Gron% Con%it 7(5(2(
Un!ess other,ise sho,n on the contract dra,in&s" minimum conduit size sha!! #e 2=7 inch(
7(5(2(4
Conduit sha!! #e 'oined ,rench ti&ht 0i(e(" 5Bthreads minimum1 to minimize spar-in& if fau!t current f!o,s throu&h the conduit sstem(
7(5(2(2
If impractica! to ma-e a threaded 'oint ti&ht" a #ondin& 'umper sha!! #e used(
7(5(2(7
A!! conduit ,or- sha!! #e secure! and permanent! &rounded(
7(5(2(5
Conduits sha!! #e continuous and sha!! #e insta!!ed in a manner that each sstem sha!! #e e!ectrica!! continuous throu&hout(
7(5(2(
Conduit ma #e insta!!ed on e%istin& pipe stanchions and other e%istin& structures or on conduit supports pro*ided in accordance ,ith contract dra,in&s and appro*ed # compan(
7(5(2(9
Conduits sha!! #e proper! fastened to structures and supported to pre*ent sa& or ,ind s,a in accordance ,ith *-PA 40 spannin& !imitations(
7(5(2(:
roups of conduits c!amped or other,ise 'oined in midBspan sha!! not #e permitted(
7(5(2(3
For ri&id meta!!ic and P@C conduits" e%pansion fittin&s sha!! #e insta!!ed on strai&ht runs &reater than 88 feet in !en&th #et,een independent structures and if hi&h temperature differentia!s are e%pected(
($2$'$10 Con%it Connections to En% Deices
( Conduit connections to end de*ices sha!! #e in accordance ,ith contract connection detai! dra,in&s( 4( Conduit sea!s sha!! #e pro*ided in accordance ,ith area c!assifications" contract dra,in&s and *-PA 40
Process Industry Practices
Page # of 21
PIP ELSGL01 Electrical Construction Specification
REAFFIRMATION WITH EDITORIAL REVISION March 2015
($2$'$11 Con%it Connections "or 3nclassi"ie% Areas
( Outdoor conduit connections to ca#inets" NE;A 'unction #o%es" etc( sha!! #e assem#!ed usin& ;ers ScruBTite hu#s or compan appro*ed e$ui*a!ent( 4( For indoor !ocations" &roundin& !oc-nut and #ushin& conduit entrances ma #e of the dou#!e !oc-nut tpe un!ess other,ise specified( 2( )ushin&s sha!! #e insu!atin& tpe and sha!! #e pro*ided ,ith caps to protect the interior of the conduit sstem durin& construction( 7( )ondin&" ,here necessar" sha!! #e pro*ided usin& #ondin& #ushin&s or #ondin& 'umpers( 7(5(2(4 Conduits sha!! #e insta!!ed ,ith a minimum c!earance of 7 inches from an surface to #e fireproofed( Areas to #e fireproofed sha!! #e !ocated # the e!ectrica! contractor ,ith compan #efore conduit is insta!!ed( 7(5(2(2 E%cept as specified in Section 7(5(2(7" Tpe 6" 6)" T" etc( fittin&s ma #e used for 38Bde&ree turns at circuit *o!ta&es of 88 *o!ts and !ess( 7(5(2(7 Conductors 7=8 A+ and &reater for circuit *o!ta&es of 88 *o!ts and !ess sha!! re$uire Tpe 6)D fittin&s or indi*idua! pu!! #o%es to permit sufficient ca#!e #endin& radius( 7(5(2(5 ;inimum a!!o,a#!e distances #et,een conduit and pipes and surfaces ha*in& e%treme temperatures 0e(&(" steam pipin&" cro&enic pipin&" and hot surfaces1 sha!! #e not !ess than the fo!!o,in&H a( 4 inches for para!!e! runs #( inches at crossin&s c( 4 inches to an insu!ated pipe 7(5(2( The ma%imum num#er of 38Bde&ree #ends or e$ui*a!ent #et,een pu!!in& points in an conduit run sha!! #e three( Pu!! and 'unction fittin&s and=or #o%es sha!! #e pro*ided as re$uired to satisf this re$uirement( 7(5(2(9 Pu!! points sha!! #e pro*ided # the e!ectrica! contractor as re$uired to permit insta!!in& ca#!e in conduit sstems ,ithout dama&in& the ca#!e( 7(5(2(: The use of thread!ess coup!in&s and connectors in ri&id conduit sha!! not #e permitted( 7(5(2(3 Conduit sstems sha!! #e insta!!ed in a manner that minimizes the accumu!ation of moisture at !o, points and poc-ets( 7(5(2(48 If !o, points and poc-ets are una*oida#!e" conduit fittin&s ,ith o,ner appro*ed drains sha!! #e pro*ided at the !o, points( 7(5(2(4 Un!ess other,ise appro*ed # compan" cuttin& or #urnin& structura! mem#ers to pro*ide access for conduit sha!! not #e permitted( 7(5(2(44 Tpica!!" component parts of conduit sstems sha!! #e of !i-e materia!s( If dissimi!ar meta!s are used toðer" compan ,i!! appro*e the methods of pre*entin& &a!*anic action(
Process Industry Practices
Page $ of 21
REAFFIRMATION WITH EDITORIAL REVISION
PIP ELSGL01 Electrical Construction Specification
March 2015
7(5(2(42 Union fittin&s sha!! #e insta!!ed at threaded hu# conduit terminations and e!se,here as needed to faci!itate the insta!!ation of conduit runs( Union fittin&s sha!! #e insta!!ed ,ith ti&htenin& rin& at top( ($2$'$&( Con%it S!!ort
( Supportin& and c!ampB!i-e materia!s for e%posed conduit ma inc!ude the fo!!o,in&H a( OneBho!e c!amps and c!amp #ac-s #( For sizes B=4 and !ess" stamped stee! t,oBho!e c!amps #( Suspension pipe rin&s c( For sizes B=4 inch and !ess" orns" indorf" Stee! Cit" or compan appro*ed e$ui*a!ent c!amps d( JKJ and JUJ #o!ts e( Structura! stee! frames and trapezes f( Support channe! sstems" Unistrut and simi!ar materia!sor compan appro*ed e$ua! 4( Perforated stee! tape sha!! not #e permitted( 2( StampedBstee! t,oBho!e c!amps ,i!! not #e permitted in sizes 4 and !ar&er( 7( E%pansion anchors used in concrete sha!! #e set in accordance ,ith the anchor manufacturerGs specifications( 7(5(2(45 E%posed conduit sha!! #e run strai&ht and true to structure !ines and ri&id! supported #et,een coup!in&s in accordance ,ith *-PA 40 on either side of #ends and at terminations and fittin&s( 7(5(2(4 ;eta!!ic cConduit in damp !ocations or outdoors sha!! #e e%posed to the air on a!! sides and sha!! not #e insta!!ed ti&ht a&ainst ,a!!s" cei!in&s" or structura! mem#ers" etc( C!amp #ac-s and=or offsets sha!! #e used as re$uired to maintain uniform c!earances( ($2$'$&4 Con%it Ta..in.
( Conduit risers sha!! #e c!ear! identified as indicated on contract documents( 4( Conduit ta&s sha!! #e stain!ess stee!" fastened to the conduit ,ith a stain!ess stee! tie ,rap" ,hen specified on the purchaser
Process Industry Practices
Page 10 of 21
REAFFIRMATION WITH EDITORIAL REVISION
PIP ELSGL01 Electrical Construction Specification
March 2015
7(5(2(28 Conduits sha!! #e -ept dr durin& construction( Conduits sha!! #e s,a##ed out #efore conductors are dra,n in( +here the entire !en&th of the conduit run is not *isi#!e" a &o=noB&o mandre! sha!! #e pu!!ed throu&h the conduit prior to ca#!e insta!!ation( 7(5(2(2 )ends in ri&id conduit sha!! #e made ,ith a compan appro*ed #endin& de*ice( Insta!!ation ;ethods of formin& #ends or offsets " if the conduit is that crush"ed" deform"ed or other,ise dama&ed the conduit" sha!! not #e permitted( 7(5(2(24 Spare conduits" if re$uired" sha!! #e insta!!ed ,ith a pu!!in& !ine in p!ace( 7(5(2(22 Conduit support #rac-ets sha!! not #e ,e!ded to *esse!s or pipin&( 7(5(2(27 Conduit runs sha!! not #e attached to an structura! mem#er that is to #e insu!ated or fireproofed( 7(5(2(25 Conduit sha!! not #e supported or #raced from an pipin& or instruments( 7(5(2(2 Conduit runs sha!! #e routed toðer and supported # unistrut support strut or e$ua! methods( Indi*idua! *ertica! conduit runs sha!! #e firm! secured # means of appro*ed pipe c!amps" han&ers" etc( 7(5(2(29 @ent and drain fittin&s sha!! #e insta!!ed in the conduit sstem ,here condensed moisture can accumu!ate" and at 58Bfoot inter*a!s for !on& strai&ht runs( 7(5(2(2: E%cept for use in ti&ht fittin& insta!!ations !ocations" E66 tpe conduit fittin&s sha!! not #e permitted( 7(5(2(23 Conduit fittin&s sha!! not #e #uried or insta!!ed in inaccessi#!e !ocations( 7(5(2(78 Conduits in and=or enterin& or !ea*in& a hazardous area sha!! #e sea!ed in accordance ,ith *-PA 40( 7(5(2(7 Un!ess other,ise specified on the contract dra,in&s" conduit sha!! not enter an outdoora de*ice or enc!osure !ocated outdoors or in a ,et area from a#o*e 0i(e(" top entr1( If top entr is specified" conduit sha!! #e pro*ided ,ith a conduit drain sea!( 7(5(2(74 Sea!s sha!! #e pac-ed # the e!ectrica! contractor on! after fina! fie!d chec-out has #een comp!eted and poured on! after o#tainin& ,ritten appro*a! from compan( 7(5(2(72 Sea! pac-in& materia! sha!! #e CrouseB.inds JChico LJ fi#er( Sea!in& compound sha!! #e CrouseB.inds JChico A(J 7(5(2(77 To pre*ent the entrance of ,ater into the conduit sstem" conduits that terminate at ca#!e tra sha!! #e insta!!ed ,ith a 4Bde&ree -ic- or the insta!!ed ca#!e sha!! ha*e a drip !oop(
($2$(
3n%er.ron% Con%it ($2$($1
General
( Un!ess other,ise specified on the contract dra,in&s" minimum size of under&round conduit sha!! #e inch( 4( For sizes !ess than 4 inches" conduit sha!! #e ri&id hotBdipped &a!*anized stee!(
Process Industry Practices
Page 11 of 21
REAFFIRMATION WITH EDITORIAL REVISION
PIP ELSGL01 Electrical Construction Specification
March 2015
2( For sizes 4 inches and &reater" Schedu!e 78 P@C conduit ma #e used( 7( Schedu!e 78 P@C conduit sha!! #e used ,here sho,n on the contract dra,in&s( 5( Un!ess other,ise sho,n on contract documents" P@C conduit sha!! #e used for strai&ht runs on!( ( Conduit )ends a(
For an one conduit run" the tota! de&rees of #ends #et,een manho!es or pu!! #o%es sha!! not #e &reater than 498 de&rees(
#( )ends of an de&ree sha!! #e made ,ith ri&id &a!*anized stee! conduit on!( c(
Un!ess other,ise sho,n on the contract dra,in&s" the minimum radius of e!#o,s for under&round conduit sha!! #e in accordance ,ith Ta#!e (
Ta#le 1 5 Mini** El#o Ra%is "or 3n%er.ron% Con%it Conduit Sie
Min. %adius
4 inc* conduit and larger 3 inc* conduit 2 inc* conduit and s"aller
3( inc* 24 inc* 1 inc*
9( Un!ess other,ise specified on the contract dra,in&s" for hea* traffic areas" conduit sha!! #e ri&id &a!*anized stee! conduit on!( Compan sha!! sho, hea* traffic areas on the contract dra,in&s( :( Conduits routed from o*erhead to under&round sha!! #e sea!ed a#o*e &round and in accordance ,ith the fo!!o,in&H a( Conduit fittin&s and coup!in&s sha!! not #e insta!!ed #et,een the point that the conduit rises a#o*e &round and the sea! fittin& itse!f( #( Un!ess omission of a sea! in an unc!assified area is specified on the contract dra,in&s" sea!s sha!! #e re$uired re&ard!ess of the area c!assification( ($2$($&
Trenc6 Pre!aration
( The duct #an- sha!! #e run in strai&ht !ines #et,een manho!es and=or #ends at the spacin& specified on the contract dra,in&s( 4( The horizonta! sections of the duct #an- sha!! #e run at a constant e!e*ation or constant s!ope as re$uired # the insta!!ation(contract documents( 2( Trenches e%ca*ated #e!o, the re$uired depth sha!! #e #rou&ht to the re$uired &rade usin& sand or &ra*e! compacted ,ith a co mpan appro*ed mechanica! compactin& machine( 7( For roc- areas" sand sha!! #e used to pad the #ottom of the trench to a depth of 7 inches #e!o, concrete en*e!ope( 5( 6on&itudina! M7 re#ar the !en&th of the duct #an- or as sho,n on the contract dra,in&s sha!! #e insta!!ed on #oth sides of the trench(
Process Industry Practices
Page 12 of 21
REAFFIRMATION WITH EDITORIAL REVISION
PIP ELSGL01 Electrical Construction Specification
($2$($'
March 2015
Con%it S!!orts
( Un!ess other,ise specified on the contract dra,in&s" under&round conduit sha!! #e insta!!ed on re#ar supports 5 feet apart ,ith M7 re#ar( 4( The re#ar supports sha!! #e dri*en into firm &round to a depth ,hich sha!! pre*ent the duct #an- from Jf!oatin&J ,hen concrete is poured( 2( If the materia! #e!o, the #ottom of the duct #an- is not ade$uate to ho!d the re#ar supports firm! to pre*ent duct f!oatin&" other means of anchorin& sha!! #e used( 7( Conduits insta!!ed on the supports sha!! #e run strai&ht and true ,ith no poc-ets and no #ends" e%cept at corners as sho,n on the contract dra,in&s" or ,here appro*ed # the compan( 5( The #ottom spaces of the duct #an- sha!! #e insta!!ed to permit concrete to fi!! in #e!o, the #ottom conduits( ( A!! conduits sha!! #e secured to each support prior to insta!!ation of the concrete en*e!ope( 9( If a duct #an- f!oats durin& concrete insta!!ation" the duct #an- sha!! #e rep!aced( ($2$($(
Con%it Encase*ent
( Un!ess other,ise sho,n on the contract dra,in&s" conduits sha!! #e encased in a rectan&u!ar s!ee*e or en*e!ope of redBco!ored concrete that pro*ides a minimum of three inches of co*er on a!! sides of each conduit or conduits encased( 4( Un!ess other,ise sho,n on the contract dra,in&s or appro*ed # the compan" the top of the concrete en*e!ope sha!! #e a minimum of t,o feet #e!o, &rade( &omment For conduits ha*in& a minimum under&round #endin& radius of &reater than 47 inches" the minimum depth of the duct #an- concrete en*e!ope shou!d #e increased so that the conduit is perpendicu!ar to the horizonta! ,hen e%itin& the &round( 2( Concrete for e!ectrica! conduit encasement sha!! #e in accordance ,ith PIP S.S07001( 7( A compan
Process Industry Practices
Page 13 of 21
REAFFIRMATION WITH EDITORIAL REVISION
PIP ELSGL01 Electrical Construction Specification
March 2015
:( The concrete sha!! #e poured usin& a procedure that does not distur# the conduit insta!!ation( 3( Dama&e or misa!i&nment caused # pourin& the concrete sha!! #e repaired( ($2$($2
Con%it Ins!ection
( Fo!!o,in& the insta!!ation of the red concrete" a &o=noB&o mandre! sha!! #e pu!!ed throu&h each conduit in the duct #an- the entire !en&th( 4( A Conduit Pro*in& ;andre! sha!! #e pu!!ed throu&h each conduit in the duct #an- the entire !en&th to ensure that sharp ed&es do not e%ist( The fo!!o,in& sha!! a!so app!H a( The compan sha!! #e present for inspection of the mandre!( #( If the mandre! encounters o#structions" the conduit sstem sha!! #e repaired or rep!aced( c( A n!on pu!! strin& sha!! #e insta!!ed in each conduit and the strin&s sha!! #e tied off in each manho!e( d( Compan sha!! #e notified of the schedu!e for performin& this ,or- to permit ,itnessin& the chec-out( e( After comp!etion" the conduit p!u&s or caps sha!! #e reinsta!!ed( 7(5(7(
($2$2
Process Industry Practices
)ac-fi!! of the trench sha!! #e in accordance ,ith PIP &3S02100(
Fle7i#le Metal Con%it 7(5(5(
F!e%i#!e connections sha!! #e insta!!ed at a!! motor connection #o%es and at other points re$uirin& !imited f!e%i#i!it" and sha!! #e of sufficient !en&th to faci!itate ad'ustment of e$uipment(
7(5(5(4
F!e%i#!e connections sha!! #e insta!!ed in accordance ,ith *-PA 40" PIP EIM.'00" and PIP EIM.%00(
7(5(5(2
The use of f!e%i#!e conduit sha!! #e !imited to short runs( ;a%imum !en&th sha!! #e three feet and minimum !en&th sha!! #e 4 inches(
7(5(5(7
F!e%i#!e conduit sha!! #e cut s$uare ,ith a hac-sa, usin& a cuttin& 'i& ,hich cannot deform the conduit(
7(5(5(5
Cut surfaces sha!! #e coated ,ith rust inhi#itor immediate! after cuttin&(
7(5(5(
Connections that permit f!e%i#!e conduit sha!! #e sho,n # compan on the contract dra,in&s( Use of f!e%i#!e conduit for connections not sho,n on the contract dra,in&s sha!! re$uire compan appro*a!(
7(5(5(9
The use of f!e%i#!e conduit sha!! not #e permitted to reso!*e poor conduit a!i&nment or insta!!ation(
7(5(5(:
F!e%i#!e conduit sha!! #e in accordance ,ith compan
7(5(5(3
Connectors for f!e%i#!e conduit sha!! #e in accordance ,ith compan
Page 1 of 21
REAFFIRMATION WITH EDITORIAL REVISION
PIP ELSGL01 Electrical Construction Specification
($2$8
($8
March 2015
PVC5coate% Con%it 7(5((
If specified in the contract documents" P@CBcoated" ri&id &a!*anized stee! or a!uminum conduit sha!! #e pro*ided(
7(5((4
P@C e%terior coatin& sha!! ha*e a thic-ness &reater than or e$ua! to 78 mi!s and sha!! ha*e a chemica! resistant interior coatin& as specified on compan
7(5((2
P@CBcoated conduit fittin&s" e!#o,s" and c!amps sha!! #e from the same manufacturer and ha*e the same coatin&(
7(5((7
P@CBcoated conduit sha!! #e insta!!ed in accordance ,ith conduit manufacturerGs recommended insta!!ation procedures to minimize dama&e to the P@C coatin& durin& cuttin&" threadin&" #endin&" and insta!!ation(
7(5((5
Strap ,renches" cuttin& dies" *ises and other specia! too!s re$uired to insta!! P@CBcoated conduit sha!! #e pro*ided( Standard pipe ,renches" chain ,renches or channe! !oc-s sha!! not #e permitted(
7(5((
P@CBcoated conduit sha!! #e supported ,ith P@CBcoated c!amps" straps" han&ers and supports(
7(5((9
P@CBcoated conduit and fittin&s that ha*e teeth mar-s" cuts" nic-s or other dama&e sha!! #e repaired # coatin& dama&ed areas ,ith P@C #rushBon touchBup compound( SpraBtpe compound sha!! not #e permitted(
7(5((:
A!! scre,s" #o!ts" nuts" ,ashers and simi!ar hard,are sha!! #e stain!ess stee!(
9reat6ers an% Drains 7((
Enc!osures for the fo!!o,in& e$uipment sha!! #e pro*ided ,ith drains or drains and #reathersH a( Pane!#oards #( Air #rea- s,itches and circuit #rea-ers c( Air #rea- contactors" motor starters and contro! re!as d( Kunction and sp!ice #o%es
($4
7((4
Other enc!osures sha!! ha*e drain ho!es or an openin& in the underside of the enc!osure protected from rain and drippin& !i$uids and !ocated to pro*ide draina&e for !i$uids trapped ,ithin the enc!osure( Openin&s !ar&er than 2= inch in diameter sha!! #e screened(
7((2
@ertica! conduits !ocated outdoors or ,hich enter e$uipment or de*ice enc!osures sha!! ha*e !o, point drain fittin&s(
7((7
@ertica! conduits enterin& #ui!din&s sha!! ha*e drain fittin&s to pre*ent !i$uids co!!ected in the conduits from enterin& the #ui!din& conduit sstem(
Wire an% Ca#le 7(9(
+ire and ca#!e sha!! #e in accordance ,ith *-PA 40! the contract dra,in&s" and this Practice(
7(9(4
+ire and ca#!e sha!! #e pro*ided in standard coi!s or ree!s ,ith a ,eatherproof ta& sho,in& the !en&th" ,ire size" insu!ation tpe and manufacturerGs name(
Process Industry Practices
Page 15 of 21
PIP ELSGL01 Electrical Construction Specification
REAFFIRMATION WITH EDITORIAL REVISION March 2015
7(9(2
+ire sizes and insu!ation tpe sha!! #e in accordance ,ith contract documents(
7(9(7
+ire and ca#!e sha!! #e factor co!orBcoded or num#ered in accordance ,ith contract documents(
7(9(5
Un!ess other,ise appro*ed # compan" ,ire or ca#!e sha!! not #e pu!!ed unti! the entire conduit sstem #et,een termina! points has #een comp!eted(
7(9(
+ire and ca#!e sha!! not #e e%posed to the ,eather for e%tended periods prior to insta!!ation(
7(9(9
Pu!!in& !u#ricants sha!! #e used for circuits insta!!ed in conduit( +ire pu!!in& !u#ricants sha!! #e in accordance ,ith the re$uirements of Under,riters< 6a#oratories" Inc(" app!ica#!e to the specific conductor or ca#!e insu!ation and race,a materia!" and sha!! #e compati#!e ,ith the ca#!e 'ac-et materia!(
7(9(:
+ire pu!!in& !u#ricant sha!! #e app!ied # s,a##in& throu&h the entire conduit to achie*e comp!ete interna! co*era&e prior to pu!!in& the ,ire(
7(9(3
+ire pu!!in& !u#ricant sha!! #e app!ied to conductors as the are insta!!ed in the conduit(
7(9(8 Insu!ated ,ire and ca#!e sha!! #e insta!!ed in accordance ,ith manufacturerGs recommendation( ;a%imum ,ire tension" ma%imum side,a!! pressure" and minimum #endin& radius sha!! not #e e%ceeded( For insu!ated conductors 5-@ and &reater" pu!!in& ca!cu!ations sha!! #e su#mitted for appro*a! to compan #efore pu!!in&( 7(9( Ca#!es sha!! #e pu!!ed into tra sstems usin& ca#!e pu!!in& #!oc-s !ocated to not impose pu!!in& !oads on the tra sstem( 7(9(4 Pu!!in& ro!!ers sha!! #e attached to the tras at suita#!e inter*a!s to pre*ent the ca#!es from dra&&in& on the tra run&s( 7(9(2 Ca#!es sha!! #e !aid in the tras in a neat" uniform manner( 7(9(7 +a!-in& in a ca#!e tra sha!! not #e permitted durin& an phase of insta!!ation( If this re$uirement is *io!ated" the insta!!ation sha!! #e su#'ect to re'ection and rep!acement( 7(9(5 If insta!!ed in a ca#!e tra" ca#!es sha!! #e secured to tra run&s usin& sun!i&htB resistant ca#!e ties at appro%imate Bfoot inter*a!s un!ess other,ise specified on compan
Process Industry Practices
Page 1! of 21
PIP ELSGL01 Electrical Construction Specification
REAFFIRMATION WITH EDITORIAL REVISION March 2015
7(9(44 Sp!ices for !i&htin& and receptac!e circuits sha!! #e made at condu!et fittin&s or other suita#!e #o%es ,ith co*ers( )o%es used for sp!icin& sha!! ha*e sufficient *o!ume to enc!ose the conduits and sp!ices( 7(9(42 Un!ess other,ise sho,n on contract dra,in&s" connections of #ranch circuit conductors to 78B*o!t motors sha!! #e made as fo!!o,sH a( Compression rin& ton&ue !u&s sha!! #e insta!!ed to #ranch ,irin& and motor !eads( #( The rin& ton&ue !u&s sha!! #e #o!ted toðer usin& stain!ess stee!" #rass or si!icon #ronze a!!o hard,are( c( The 'oints sha!! then #e insu!ated usin& 2; Scotch 458 or e$ui*a!ent *arnished cam#ric nonadhesi*e tape( d( If re$uired to ma-e a *oidBfree" smoothB'oint" 2; JScotchfi!J insu!ation putt" P!mouth S!ip-not or e$ua! fi!!er tape sha!! #e used ,ith a !aer of insu!ation tape( e( A !aer of Scotch :: or e$ua! insu!atin& tape sha!! then #e app!ied o*er the fi!!er materia!( f( A fina! !aer of Scotch 22 or e$ua! *in! tape sha!! #e app!ied o*er the insu!atin& tape to -eep the insu!atin& tape from *u!canizin& to the enc!osures( 7(9(47 Connections of #ranch circuit conductors to for medium *o!ta&e7"888 and 2"488 *o!t motors sha!! #e prepared in a simi!ar manner to 78 *o!t motors in Section 7(9(42 e%cept that Rachem ;C ora companBappro*ed e$ui*a!ent heat shrinor co!d shrin- termination sha!! #e used instead of tapes( 7(9(45 5B-@ and 5B-@ ca#!e sha!! #e sp!iced on! ,here sho,n on the contract dra,in&s or as appro*ed # compan( Sp!ices and termination of 5B-@ and 5B-@ shie!ded ca#!es sha!! #e performed in accordance ,ith ca#!e manufacturerGs recommendations( 7(9(4 A!! ,ire connectors No( 8 A+ and !ar&er sha!! #e companBappro*ed )urnd mechanica! or compression tpe S or e$ua! and sha!! #e ade$uate! tapedinsu!ated ,ith Scotch #rand ru##er and e!ectrica! tape( 7(9(49 Scotch!oc- insu!ated" )uchanan ) CapCompan appro*ed mechanica! or compression or e$ua!insu!ated connectors ma #e used for sp!icin& No( 4 A+ and sma!!er( 7(9(4: +ire nuts sha!! not #e used for connections e%cept in !i&htin& circuits( 7(9(43 A!! ,ire connections sha!! #e sufficient! ti&htened to ensure !o,Bresistance connections( 7(9(28 +irin& terminatin& on scre,Btpe termina!s sha!! #e insta!!ed usin& snapBspade compression !u&s and ratchetBtpe compression too!s( 6u&s sha!! #e manufactured # 2; 0Scotch1" T) or )urnd( Compression too!s sha!! #e made # the same manufacturer as the !u&s( 7(9(2 Connections of ca#!es ,ith !u&s ma #e attached to f!at copper #us surfaces in e$uipment( These surfaces are often si!*er or tin p!ated( Chemica!s or a#rasi*es ,hich can dama&e the si!*er p!atin& sha!! not #e permitted( 7(9(24 T,o ,ires ma%imum sha!! #e connected to one scre, termina! or termina! #!oc- point( 7(9(22 Ends of conductors not immediate! connected to e$uipment sha!! #e protected from dama&e and sea!ed to -eep out moisture( Ends of 5B-@ and 5B-@ ca#!e and
Process Industry Practices
Page 1" of 21
PIP ELSGL01 Electrical Construction Specification
REAFFIRMATION WITH EDITORIAL REVISION March 2015
mu!ticonductor ca#!es sha!! #e sea!ed ,ith Rachem Tpe EC or e$ua!co!d shrin- or heatBshrin- caps( 7(9(27 Immediate! after ,ire or ca#!e has #een pu!!ed into a conduit" a!! condu!et fittin& co*ers" sea! co*ers" e$uipment and 'unction #o% co*ers sha!! #e insta!!ed and ti&htened to pre*ent entr of moisture" dirt" etc( 7(9(25 A!! ca#!es" as ,e!! as inte&ra! triads" pairs" sin&!e conductors and spares sha!! #e &rouped" arran&ed" !aced" and tied to appear neat and order!" and insta!!ed in a manner that cannot interfere ,ith routine maintenance( 7(9(2 Contro!" RTD" and a!arm ,irin& terminatin& at 'unction #o%es" re!a pane!s" contro! pane!s" etc(" sha!! #e insta!!ed to #rea- out of the #und!e ad'acent to the termina! to ,hich the are to #e attached( )und!es sha!! #e !aced ,ith n!on spira! ,rap" T) TBRr aps" or compan appro*ed e$ua!( 7(9(29 A!! spare ,irin& for future use" if not terminated" sha!! #e cut at a !en&th sufficient to reach an termina! in the enc!osure" neat! coi!ed" ends taped" secured" and ta&&ed as spare(
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Gron%in. 7(:(
A!! e!ectrica! sstems sha!! #e &rounded in accordance ,ith *-PA 40 and A*SI &2(
7(:(4
roundin& procedures and materia! re$uirements sha!! #e in accordance ,ith standard &roundin& detai!s in the contract dra,in&s(
7(:(2
roundin& sstem sha!! #e insta!!ed usin& a method that reduces the resistance #et,een e$uipment and &round to !ess than or e$ua! to 5 ohms(
7(:(7
Under&round sp!ices sha!! #e insta!!ed usin& the e%othermic or compression process in accordance ,ith compan
7(:(5
Under&round &roundin& conductors sha!! #e #uried a minimum of : inches #e!o, the top of finish &rade(
7(:(
round rods sha!! #e insta!!ed ,ith tops of rods a minimum of one foot #e!o, &rade(
7(:(9
A!! &round ,ires risin& up throu&h concrete s!a#s or f!oors or risin& a#o*e finish &rade ad'acent to concrete foundations sha!! #e in P@C conduit s!ee*es( The s!ee*es sha!! #e confi&ured as fo!!o,sH a( S!ee*es sha!! e%tend 4 inches minimum #e!o, finish &rade and to an e!e*ation e*en ,ith the #ottom of the foundationGs chamfer a#o*e &rade( #( As a minimum" one oneBho!e strap sha!! #e insta!!ed on each conduit s!ee*e(
7(:(:
round connections to e$uipment sha!! #e a*ai!a#!e for inspection(
7(:(3
Connections to motor frames and &round #uses sha!! #e made ,ith !u&s attached to the e$uipment usin& #o!ts or in accordance ,ith contract dra,in&s(
7(:(8 ;otor anchor #o!ts and e$uipment housin& #o!ts sha!! not #e used for fastenin& !u&s for &roundin& ca#!e( 7(:( The contact surface of e$uipment ,here a &round connection is made sha!! #e c!eaned to #are meta!(
Process Industry Practices
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PIP ELSGL01 Electrical Construction Specification
REAFFIRMATION WITH EDITORIAL REVISION March 2015
7(:(4 Shie!ded contro! ca#!e sha!! ha*e the shie!d terminated and &rounded at one end on!" prefera#! at the contro! pane! 0DCS and P6C1 end for instrument and communication ca#!e and at the supp! end for e!ectronic po,er ca#!es( 7(:(2 Un!ess other,ise indicated on contract documents" sS hie!d continuit sha!! #e maintained # 'umperin& the &round shie!d across connection point ,here it is #ro-en at 'unction #o%es" etc( 7(:(7 The neutra! connection of secondar ,indin& of !i&htin&" instrument" and contro! transformers sha!! #e &rounded at the transformer( 7(:(5 Shie!ded po,er ca#!e sha!! ha*e the shie!d terminated and &rounded as indicated on the purchaser
Heat Tracin. 7(3(
.eat tracin& sha!! not #e insta!!ed unti! mechanica! construction is essentia!! comp!ete(
7(3(4
.eatin& ca#!e components and contro!s sha!! not #e insta!!ed unti! comp!etion of pressure testin& of the pipin& and insta!!ation of a!! instruments(
7(3(2
Therma! insu!ation of a pipe!ine sha!! not #e insta!!ed unti! comp!etion of the e!ectrica! insta!!ation and testin& on pipe!ine(
7(3(7
E!ectric heat tracin& ca#!es sha!! #e insta!!ed on c!ean" smooth portions of the pipin& or e$uipment" a*oidin& an sharp #ends or 'a&&ed ed&es(
7(3(5
.eatin& ca#!es sha!! #e oriented to a*oid dama&e due to impact" a#rasion" or *i#ration(
7(3(
.eatin& ca#!es sha!! #e attached to the pipe in accordance ,ith ca#!e manufacturerGs re$uirements(
7(3(9
;ateria!s for securin& heat tracin& sha!! not dama&e ca#!es and sha!! #e appropriate for the ma%imum e%posure temperature(
7(3(:
.eatin& ca#!es sha!! #e insta!!ed in a manner that faci!itates remo*a! of *a!*es" inB!ine de*ices" and instruments ,ithout e%tensi*e remo*a! of ca#!es" e%cessi*e remo*a! of therma! insu!ation" or cuttin& of the heatin& ca#!e(
7(3(3
If specified in the contract documents" surface irre&u!arities of specified *a!*es and inB!ine de*ices sha!! #e co*ered ,ith meta! foi! or heatBtransfer medium(
7(3(8 +here heatBtransfer medium is used to !o,er sheath temperature in c!assified areas" inspections sha!! #e performed to ensure proper initia! insta!!ation and correct rep!acement after repairs( 7(3( Un!ess other,ise appro*ed # compan and performed in accordance ,ith manufacturerGs instructions" o*er!appin& of heatin& ca#!es" ,hich can cause e%cessi*e temperatures at o*er!ap points" sha!! not #e permitted( 7(3(4 .eatin& ca#!e co!d !eads sha!! #e positioned to faci!itate remo*a! of the therma! insu!ation for maintenance in the #ottom :8Bde&ree se&ment to minimize ,ater entrance( 7(3(2 .eatin& ca#!es insta!!ed on pipin& for freeze protection outside of #ui!din&s sha!! e%tend a minimum of 4 feet inside #ui!din& ,a!!s(
Process Industry Practices
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PIP ELSGL01 Electrical Construction Specification
REAFFIRMATION WITH EDITORIAL REVISION March 2015
7(3(7 .eatin& ca#!es insta!!ed on a#o*e &round portions of #uried pipin& sstems sha!! e%tend #e!o, &rade to the nomina! frost depth for the faci!it !ocation and terminated usin& proper termination procedures(
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Li.6tin. an% Rece!tacles 7(8( 6i&htin& fi%tures sha!! #e insta!!ed in accordance ,ith the contract dra,in&s and !ocated in a manner that faci!itates maintenance of !amps( 7(8(4 6ocations of !i&htin& fi%tures sha!! #e fie!d ad'usted if re$uired to a*oid interference ,ith or shado,s from structures" pipin&" duct ,or-" ca#!e tra" e$uipment" or other items( 7(8(2 A!! support #rac-ets" c!amps" and hard,are necessar for permanent" safe han&in& of the !i&htin& fi%tures and receptac!es sha!! #e pro*ided and insta!!ed( 7(8(7 A!! !i&htin& fi%tures sha!! #e c!ean at the time of fina! inspection(
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S!!orts 7(( A!! support hard,are sha!! #e as specified on the compan
($1&
I%enti"ication La#els an% Warnin. Si.ns 7(4( Un!ess furnished # e$uipment manufacturer or pro*ider" each e!ectrica! e$uipment item sha!! #e pro*ided an identification ta& sho,in& its item num#er and ser*ice or app!ication( The ta& information sha!! match the e$uipment information sho,n on the contract dra,in&s( 7(4(4 E$uipment ta&s sha!! #e in accordance ,ith compan
Process Industry Practices
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PIP ELSGL01 Electrical Construction Specification
REAFFIRMATION WITH EDITORIAL REVISION March 2015
7(4(9 Po,er and mu!ticonductor contro! ca#!es sha!! ha*e ca#!e num#ers mar-ed at ori&ination and termination and at 'unction points in #et,een 0e(&(" pu!! points and manho!es1( ;ar-ers sha!! #e A!mete- Industries EB ta& po!eth!ene mar-ers or e$ui*a!ent( furnished and insta!!ed as indicated on pro'ect documents( 7(4(: Po,er ca#!es sha!! #e identified ,ith co!orBcoded phase ta&s at each end and manho!e( 7(4(3 Indi*idua! ,ires sha!! #e !a#e!ed at each end usin& ,ire mar-ers in accordance ,ith compan
($1'
Co*!onent Testin. Component testin& sha!! #e performed in accordance ,ith PIP E.-.01(
Process Industry Practices
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