ELMAR Catalog

PRESSURE CONTROL EQUIPMENT

Section 4 4:

Pressure Control Equipment

Page

Slickline Pressure Control Equipment:

Slickline Pressure Control Equipment String

1

Wellhead Adapter Flange

2

Pump-in Sub

3

Single Silver Series Wireline Valve

4

Dual Gold Series Wireline Valve

5

Lightweight Wireline Valve

6

Quick Test Sub

7

Hydraulic Tool Trap with External Indicator

8

Wireline Lubricator with Integral Unions

9

Wireline Lubricator with Screwed Unions

10

Bleed-Off Sub

11

Lightweight Lubricator

12

Chemical Injection Sub

13

Hydraulic Wireline Tool Catcher

14

Quick-Interchange Tool Catcher

15

Hydraulic Stuffing Box

16

Manual Stuffing Box

17

Lightweight Stuffing Box

18

Liquid Seal Slickline Control Head

19

© Copyright Varco International Inc, 2002

www.elmar.co.uk www.elmar .co.uk

S 4


Section 4 4:


Page

Electric Line Pressure Control Equipment:

Electric Line Pressure Control Equipment String

20

Lightweight Pressure Control Equipment String

21


22

Pump-in Sub

23

Compact Wireline Valve

24


25

Quick Test Sub

26


27


28


29

Bleed-Off Sub

30


31


32


33


34

Wireline Grease Injection Control Head

35-36

Enviro™ Wireline Grease Injection Control Head

37-38

Enviro™ Combination Stuffing Box and Line Wiper

39

Enviro™ Single “Compact” Pack-Off

40

Enviro™ Dual “Compact” Pack-Off

41



S 4


Section 4 4:


Page

Electric Line Pressure Control Equipment:


20


21


22

Pump-in Sub

23


24


25

Quick Test Sub

26


27


28


29

Bleed-Off Sub

30


31


32


33


34


35-36


37-38


39


40


41



S 4


Section 4 4:


Page

Transportt Racks: Transpor

Slickline Transport Baskets

42

5 Series 10,000 10,000 psi 2-BOP Press Pressure ure Equipment System

43


44

“E-Lite” Transport System

45


46

Open Hole / Large Bore Equipment:

5 1/2” Single Manual Heavy Duty Wireline Valve

47

Hydraulic Wireline Annular Valve

48

Dual Hydraulic Wireline Annular Valve

49

M3000 - Dual Hydraulic Wireline Annular Valve

50-51

Slimline and Slimlite Equipment

52

Auxiliary Equipment:

Hydraulic Ball Valve

53

Multi Line Ram Seal

54

Q-GUIDE™ Wireline Ram

55

Shear and Seal Wireline Ram Assembly

56

Safety Flow Diverter and Cable Clamp

57

Turn Around Sheave (TAS)

58

MPA2 Series Hay Pulley Assembly

59



S 4

Slickline Pressure Control Equipment String


SSR Design and Manufacture Pressure Control Equipment and Accessories for Slickline and Braided Cable Operations. A full range of equipment is available, from the basic 2 1/2" ID 5,000psi WP manual items such as Stuffing Boxes and the Silver Series Wireline Valve, through to the SSR Gold Series Dual and Triple Wireline Valves that have been manufactured for applications with a WP of up to 15,000psi and a maximum 9" through bore. The range of accessories is extensive with items such as: • Test Caps

• • • • • • • • •

• Stuffing Box

• Chemical Injection Sub

• Optional Tool Catcher

• Lubricator

Lift Caps Wireline Valve Work Stands Clamps for Slickline Braided Cable and Lubricator Clamps Hay Pulley's Sheave Wheels Lubricator Dolly's Crossovers Flanged Adaptors

These items provided by SSR International are only a selection of the product range and capabilities available. For a more composite range of all the various products and services on offer contact SSR International. 1 4

• Lubricator Lightweight Sheave

SSR International design, manufacture and certify Pressure Control Products to meet and exceed the following established industry standards: • API 6A • API 17D • NACE MR0175 • NPD Regulations • Statutory Instrument 1996 No. 913 • Statutory Instrument 1998 No. 2306 • Statutory Instrument 1998 No. 2307

• Ported Lubricator

• Tool Trap

• Single Hydraulic Wireline Valve

Products are fully traceable and interchangeable, inspected 100% to assure a product of the highest quality exceeds our customer expectations in accordance with SSR established QMS accredited to BS EN ISO 9001:1994

(SSR Product Line) © Copyright Varco International Inc, 2002

www.elmar.co.uk



The Elmar Wellhead Adapter Flange provides a means of connecting the wireline valve and lubricator assembly to the wellhead in a safe and secure manner. The Elmar Wellhead Adapter Flange consists of a quick union machined on a standard API flange. The upper end has a standard Bowen type, Otis type or Elmar quick union and can be supplied with a blanking plug and collar if required. Elmar wellhead adapter flanges are available in various bore sizes from 2 1/16" to 7 1/16" and working pressure up to 15,000 psi. Elmar will design and manufacture well-head adapter flanges for all API standard models. Elmar adapter flanges are fully traceable and certified to API 6A.

TYPICAL ELMAR WELLHEAD ADAPTER FLANGE SECTION

Thread Size Seal Dia

Thread Per Inch (TPI)

2 4 I.D.

Typical Elmar Adapter Flange L-972237

API Ring Groove Number

API Ring Gasket PART NUMBERS Part Number

Flange Size

Ring Groove

Working Pressure

Service

Quick Union Female Box

L-972237

3 1/16”

BX-154

10,000 psi

H2S

4 3/4”-4x2 (3.750) Elmar

L-975187

3 1/16”

BX-154

10,000 psi

H2S

6 5/16”-4thd (3.750) Bowen

L-974529

4 1/16”

R-39

5,000 psi

H2S

7”-5thd (5.250”) Bowen

L-976006

4 1/16”

BX-155

10,000 psi

H2S

7 1/2”-4thd (5.500”) Otis

L-972366

4 1/16”

BX-155

10,000 psi

H2S

6 1/8”-4x2 (4.750”) Elmar

L-974533

5 1/2”

R-44

5,000 psi

H2S

8 1/4”-4x2 (6.750”) Bowen

L-974775

7 1/16”

R-46

5,000 psi

H2S

9”-4thd (6.750”) Otis

L-978774

3 1/16”

BX-154

15,000 psi

H2S

7”-5thd (4.375) Bowen

L-979123

4 1/16”

BX-155

15,000 psi

H2S

7”-5thd (4.375) Bowen


www.elmar.co.uk


Pump-in Sub

The Pump-In Sub (PIS) is normally positioned below the Wireline Valve and above the Wellhead. Its main function is to allow well control by pumping fluid below a closed Wireline Valve. The PIS has quick unions top and bottom, and a WECO (Hammer Union) type side connection. Pump-in Subs are normally supplied with a blind plug & nut on the WECO port. A suitable valve is needed to operate the PIS, replacing the blind plug. Pump-in Subs can also be used for fluid sampling or inhibitor injection. Specially designed Pump-in Subs, with different top and bottom unions are used as wellhead adapter x-overs.

PUMP-IN SUB IN POSITION

• Quick Test Sub • Wireline Valve

3

• Pump-in Sub • Plug Valve

• Wellhead Adapter Flange

ACCESSORIES

Typical Elmar 3” Pump-in Sub

Part Number

Description

Working Pressure

Service

Connection

L-840805

Plug Valve

L-840605

Plug Valve

10,000 psi

H2S

2” 1502

15,000 psi

H2S

2” 2202

PART NUMBERS Part Number

I.D.

Working Pressure

Service

Connection

Side Outlet

L-972052

3”

10,000 PSI

H2S

4 3/4”-4x2 (3.750”) Elmar

2” 1502

L-979873

3”

10,000 PSI

STD

4 3/4”-4thd (3.750”) Bowen

2” 1502

L-979098

3”

10,000 PSI

H2S

5 3/4”-4thd (4.000”) Otis

2” 1502

L-977282

3”

10,000 PSI

H2S

6 5/16”-4thd (4.375”) Bowen

2” 1502

L-978771

3”

15,000 PSI

H2S

7”-5thd (4.375”) Bowen

2” 2202

L-978110

4”

10,000 PSI

H2S

8 1/4”-4x2 (6.000”) Bowen

2” 1502

L-972224

4.06”

10,000 PSI

H2S

6 1/8”-4x2 (4.750”) Elmar

2” 1502

L-979733

4.5”

15,000 PSI

H2S

9 1/2”-4thd (6.250”) Otis

2” 2202

L-978891

5.5”

5,000 PSI

H2S

8 1/4”-4x2 (6.750”) Elmar

2” 1502

L-979264

6 3/8”

10,000 PSI

H2S

11 1/2”-4thd (8.250”) Otis

2” 1502


www.elmar.co.uk

4

Single Silver Series Wireline Valve


The SSR Silver Series Wireline Valve is a hydraulic compact wireline valve of monobloc construction designed specifically to be used as a Single or Dual, for Slickline and Braided Line operations.

• No Welding - Quick Unions are screwed into the

• Manual Back-up Stems fitted as Back-up to Hydraulic System.

Body with SSR ACME thread which incorporates primary 'O' Ring Seal with Metal to Metal Back-up.

• All Inner and Outer Seals are interchangeable with other major manufacturers.

• The Wireline Valve has single

• Det Norske Veritas and Lloyds

point Equalizer Valve Assembly.

Design type approval for use in the North Sea.

• Hydraulic Cylinders held in position with ACME type Quick Union Collars thereby eliminating the need for special tools or Flogging Hammers during Ram Change-out or Re-dress.

• Sizes: 3" through to 6 3/8" • Operating Pressure: Up to 10,000psi. • Standard or H2S Service.

5” DIAMETER THROUGH BORE Working Pressure 5,000psi

5,000psi

Unions 8 1/4 4x2 'BB' (6.750") Seal Dia.

8 1/4" - 4THD 'OO'

2 1/2” DIAMETER THROUGH BORE

4 4

Working Pressure 5,000psi

Unions 4 3/4" - 4THD 'BB'

5,000psi

5 3/4" - 4THD 'OO'

10,000psi

6 5/16" - 4THD 'BB'

10,000psi

5 3/4" - 4THD 'OO'

Wire Size 0.125" 3/16" 7/32" 5/16" 0.125" 3/16" 7/32" 5/16" 0.125" 3/16" 7/32" 5/16" 0.125" 3/16" 7/32" 5/16"

Assembly Number A001-017 A001-018 A001-019 A001-020 A001-021 A001-022 A001-023 A001-024 A001-025 A001-026 A001-027 A001-028 A001-029 A001-030 A001-031 A001-032

Wire Size 0.125" 3/16" 7/32" 5/16" 0.125" 3/16" 7/32" 5/16" 0.125" 3/16" 7/32" 5/16" 0.125" 3/16" 7/32" 5/16"


Wire Size 0.125" 3/16" 7/32" 5/16" 0.125" 3/16" 7/32" 5/16" 0.125" 3/16" 7/32" 5/16" 0.125" 3/16" 7/32" 5/16"



5,000psi

Unions 4 3/4" - 4x2 'BB'

5" - 4THD 'OO'

10,000psi

6 5/16" - 4THD 'BB'

10,000psi

5 3/4" - 4THD 'OO'

10,000psi

8 7/8" - 4x2 'BB'

10,000psi

9" - 4THD 'OO'

Wire Size 0.125" 3/16" 7/32" 5/16" 0.125" 3/16" 7/32" 5/16" 0.125" 3/16" 7/32" 5/16" 0.125" 3/16" 7/32" 5/16"

6 3/8” DIAMETER THROUGH BORE Working Pressure 5,000psi

Unions 9 7/8" - 4x2 'BB'

5,000psi

9 1/2" - 4THD 'OO'

10,000psi

12 1/4" - 4THD 'BB'

10,000psi

11 1/2" - 4THD 'OO'

'OO' - OTIS type Union

Wire Size 0.125" 3/16" 7/32" 5/16" 0.125" 3/16" 7/32" 5/16" 0.125" 3/16" 7/32" 5/16" 0.125" 3/16" 7/32" 5/16"

5,000psi

Unions 7" - 5THD 'BB'

6 1/2" - 4THD 'OO'

10,000psi

8 1/4"- 4x2 'BB'

10,000psi

8 3/8" - 4THD 'OO'



'BB' - BOWEN type Union



(SSR Product Line) www.elmar.co.uk


Dual Gold Series Wireline Valve

The SSR Gold Series Wireline Valve is a hydraulic compact wireline valve of monobloc construction designed specifically to be used as a single, Dual, Triple or Quadruple Wireline Valve for Slickline, Braided Line and Electric Line Well Service operations. • Forged Monobloc Construction allowing Single, Dual, Triple or Quadruple configurations.

• No Welding - Quick Unions are screwed into the Monobloc

• Unique 'Gib Key' design eliminates the need for a slot in the Ram Cavity and therefore allows complete flexibility to arrange Ram configuration as required to include inverting Rams for Grease Injection.

Body with SSR ACME thread which incorporates primary 'O' Ring Seal with Metal to Metal Back-up.

• Easy Ram Inner and Outer Seal Change-out on Wellhead possible, due to Guide Brackets supplied as standard.

• The Wireline Valve has

• Non-Rising Manual Back-up

Integral Equalizer Valve Assembly allowing equalizing in any combination between Rams and eliminates damage to Equalizing Assembly.

Stems eliminate 'Stem Damage'.

• All Inner and Outer Seals are interchangeable with other major manufacturers.

• Det Norske Veritas and Lloyds Design type

• Main Body is machined with Grease Injection Port

approval for use in the North Sea.

between Rams.

• Hydraulic Cylinders held in position with ACME type Quick Union Collars thereby eliminating the need for special tools or Flogging Hammers during Ram Change-out or Re-dress.

• Sizes: 3" through to 9" • Operating Pressure: Up to 15,000psi. • Standard or H2S Service.


5,000psi

Unions 4 1/2" - 4x2 'BB'

5" - 4THD 'OO'

10,000psi

6 5/16" - 4THD 'BB'

10,000psi

5 3/4" - 4THD 'OO'

Wire Size 0.125" 3/16" 7/32" 5/16" 0.125" 3/16" 7/32" 5/16" 0.125" 3/16" 7/32" 5/16" 0.125" 3/16" 7/32" 5/16"


Wire Size 0.125" 3/16" 7/32" 5/16" 0.125" 3/16" 7/32" 5/16" 0.125" 3/16" 7/32" 5/16" 0.125" 3/16" 7/32" 5/16"


Wire Size 0.125" 3/16" 7/32" 5/16" 0.125" 3/16" 7/32" 5/16" 0.125" 3/16" 7/32" 5/16" 0.125" 3/16" 7/32" 5/16"



Unions 9 7/8" 4x2 'BB'

5,000psi

9 1/2" - 4THD 'OO'

10,000psi

12 1/4" - 4THD 'BB'

10,000psi

11 1/2" - 4THD 'OO'


5,000psi


6 1/2" - 4THD 'OO'

10,000psi

8 1/4" - 4x2 'BB' (6.000") Seal Dia.

10,000psi

8 3/8" - 4THD 'OO'

Wire Size 0.125" 3/16" 7/32" 5/16" 0.125" 3/16" 7/32" 5/16" 0.125" 3/16" 7/32" 5/16" 0.125" 3/16" 7/32" 5/16"


Wire Size 0.125" 3/16" 7/32" 5/16"

Assembly Number A104-004 A104-005 A104-006 A104-007


Unions 12" - 4THD 'OO'




5,000psi

Unions 8 1/4" - 4x2 'BB' (6.750") Seal Dia.

8 1/4" - 4THD 'OO'

10,000psi

8 7/8"- 4x2 'BB'

10,000psi

9" - 4THD 'OO'



5 4


“Lightweight” Wireline Valve

The Elmar “Lightweight” Wireline Valve is available in 3” I.D., 10,000 psi working pressure, H2S service, in either single, dual or triple configurations. (Soon to be available in 4”, 5” and 6 3/8” I.D.) The Elmar “Lightweight” Wireline Valve gives positive protection during well service operations, when operating with slickline, braided wireline and electric line. All Elmar “Lightweight” Wireline Valves are up to 60% lighter than previous generation Wireline Valves and incorporate the following features as standard :• Lightweight, allowing easier handling 3” Single 66kg, (146lb), Dual 114kg, (251lb) and Triple 162kg, (357lb) • Compact size, allowing shorter rig-up heights • Back-up manual closure • Threaded quick unions, allowing the use of any Bowen type or Otis type union without changing the body • Ram position indicator rods • Manifold blocks with integral equalisation, glycol and grease injection facilities • Maximum working pressure 10,000 psi H2S service • Maximum hydraulic working pressure 3,000 psi • API 6A and NACE compliant • Third Party Design Approval

6 4

Part Number L-974111 (Patent Pending) LIGHTWEIGHT BOP, LUBRICATOR AND STUFFING BOX

• Keyless Q-GUIDE™ ram design providing flexible ram configuration and positive wireline guiding • “Multiline” inner seal accommodating a range of wireline sizes PART NUMBERS

• Lightweight Slickline Stuffing Box

Part Number

I.D.

Working Pressure

Service

Single/Dual Triple

L-974111

3”

10,000 PSI

H2S

Single

4 3/4”-4x2 (3.750”) Elmar

L-974223

3”

10,000 PSI

H2S

Dual

4 3/4”-4x2 (3.750”) Elmar

L-974224

3”

10,000 PSI

H2S

Triple

4 3/4”-4x2 (3.750”) Elmar

Quick Union

Note: Ram line size to be specified at time of ordering

MANIFOLDS

Grease/Glycol Injection and Equalistion

Bleed Off and Gauge

Equalisation Valve

• Lightweight Lubricator Section

Bleed Off

Glycol Injection

• 3” Lightweight

Grease Injection

Wireline Valve Equalisation Valve


www.elmar.co.uk

Gauge Port

Manual Handle Stored


Quick Test Sub - QTS

The Elmar Quick Test Sub (QTS) is designed to save rig time while pressure testing the Wireline Pressure Control Equipment String when multiple wireline runs are required. The Elmar Quick Test Sub is inserted either above or below the wireline valve at the position of the joint normally opened to insert and retrieve tools from the well. After performing the first pressure test to check the integrity of the whole String, subsequent pressure tests can be made using the Quick Test Sub to verify the integrity of the joint disconnected, rather than having to test the whole assembly. This is achieved by connecting a small hydraulic hand-pump to the Quick Test Sub and testing the joint ‘O’ ring seal from the outside. It is estimated that the use of the Elmar Quick Test Sub can reduce the time needed to pressure test the String at each subsequent test by more than 1/2 hour.

• Saves time on pressure test due to design features • Eliminates prospect of contaminating well with test fluids • Saves on glycol • Eliminates risks of pressure testing with perforating guns Metal to metal seal, seals valve after pressure test

7 4

Hand pump connection

PART NUMBERS

HAND PUMP ASSEMBLY (10,000 PSI W.P.)

Part Number

I.D.

Working Pressure

Service

Connections

Seal Kit

L-971404

3”

10,000 psi

H2S

4 3/4”-4x2 (3.750”) Elmar

L-971404K

L-972235

3”

10,000 psi

H2S

5 3/4”-4thd (4.000”) Otis

L-972235K

L-970918

3”

10,000 psi

H2S

6 1/2”-4thd (4.750”) Otis

L-970918K

L-971299

4”

10,000 psi

H2S

8 1/4”-4x2 (6.000”) Bowen

L-971299K

L-972222

4.06”

10,000 psi

H2S

6 1/8”-4x2 (4.750”) Elmar

L-972222K

L-973101

5.125”

10,000 psi

H2S

9”-4thd (6.750”) Otis

L-973101K

Part Number

L-690573

HYDRAULIC HOSE ASSEMBLY Part Number

Description

L-690587

25ft

L-690586

50ft

Hose Assembly 6mm ID, 10,000psi Hose with Quick Connectors and Dust Covers


www.elmar.co.uk



The Elmar Hydraulic Tool Trap with external indicator is installed between the Wireline Valve and the lubricator string. It prevents the loss of wireline tools downhole in the event of the wire being pulled-off the rope socket, by retaining the dropping tool on a flapper. The flapper has an opening larger than the wireline, but smaller than the tool string. The flapper is operated by a hydraulic actuator, through an external handle, connected to the flapper with a low-torque pressure-balanced shaft. The external handle doubles as a tool passage indicator. The tool string may be pulled freely upwards through the tool trap. The flapper will move upwards, together with the external handle, indicating tool passage. As soon as the string bottom has cleared the flapper, the flapper will drop back into the trap position, pushed by a torsion spring. The flapper can be lifted remotely when running a tool in the well by activating the piston in the hydraulic actuator. Pumping back the piston to its original position allows the flapper to return to its trap position. The hydraulic actuator can be operated by a dual output manual pump or with an Elmar Hydraulic Control Module. • • • •

• Hydraulic Actuator

8 4

Lightweight: L-971169 Positive tool passage indicator Pressure-balanced flapper shaft Remote hydraulic operation. Enhanced operational safety • Can be operated manually in case of hydraulic failure Option: • Manual Tool Trap with external indicator CROSS SECTION DETAIL

• Flapper

• Handle

ACCESSORIES Part Number


I.D.

Working Pressure

Service

Quick Union

L-974814

2 1/2”

15,000 psi

H2S

6 5/16”-4thd (3.750”) Bowen

L-976271

2 1/2”

10,000 psi

H2S

6 5/16”-4thd (4.375”) Bowen

L-971169

3”

10,000 psi

H2S

4 3/4”-4x2 (3.750”) Elmar

L-978383

3”

5,000 psi

H2S

5 3/4”-4thd (4.000”) Otis

L-974828

3”

10,000 psi

H2S

6 5/16”-4thd (4.375”) Bowen

L-974794

4”

10,000 psi

H2S

8 1/4”-4x2 (6.000”) Bowen

L-972219

4 1/16”

10,000 psi

H2S

6 1/8”-4x2 (4.750”) Elmar

L-978441

5 1/2”

5,000 psi

STD

8 1/4”-4x2 (6.750”) Bowen


Description

L-690750

Tool Trap Hand Pump

L-690615

50ft Hose Assembly

www.elmar.co.uk



The SSR Integral Lubricator Section is a pressure containing cylinder used when performing wireline operations. Its purpose is to allow the Wireline Tool String to be raised above the wellhead prior to and after wireline operations, thereby enabling the wellhead valve to be opened and closed, allowing entry and exit from the well bore. During slickline operations, three Lubricator Sections are normally used, each having a different ID, the uppermost section having the smallest, then opening out to the lower section with largest ID. During electric line operations the lubricators normally have the same ID.


Unions 5 1/2" - 4x2 'BB'

5,000psi

5" - 4THD 'OO'

10,000psi

6 5/16" - 4THD 'BB'

10,000psi

5 3/4" - 4THD 'OO'

Length 8ft. 10ft. 8ft. 10ft. 8ft. 10ft. 8ft. 10ft.

Assembly Number A014-123 A014-137 A014-098 A014-138 A014-100 A014-139 A014-116 A014-140





5,000psi

6 1/2" - 4THD 'OO'

10,000psi

8 1/4" - 4x2 'BB' (6.000") Seal Dia. 8 3/8" - 4THD 'OO'

10,000psi

SPECIFICATIONS

• Pressure Rating • Service

Up to 15,000psi H2S and Standard Service



SSR Integral Lubricator A014/A016


www.elmar.co.uk

9 4



The SSR Lubricator Section is used when performing wireline or electric line operations with 1/2” NPT Bleed Port Fitted. Quick Unions are of the screwed type with a SSR ACME thread, which incorporates primary ‘O’ Ring Seal with metal back-up. Det Norske Veritas and Lloyds Design type approval is available if required.


Unions 4 3/4" - 4THD ‘BB’

5,000psi

5" - 4THD 'OO'

10,000psi

6 5/16" - 4THD 'BB'

10,000psi

5 3/4" - 4THD 'OO'












Unions 5 1/2" - 4x2 'BB'

5,000psi

5" - 4THD 'OO'

10,000psi

6 5/16" - 4THD 'BB'

10,000psi

5 3/4" - 4THD 'OO'

4” DIAMETER THROUGH BORE Working Pressure 5,000psi 5,000psi

6 1/2" - 4THD 'OO'

10,000psi


10,000psi

10 4



Unions 8 1/2" - 4x2 'BB' (6.750") Seal Dia. 8 1/4" - 4THD 'OO'

10,000psi

8 7/8" - 4x2 'BB'

10,000psi

9" - 4THD 'OO'


Unions 9 7/8" - 4x2 'BB'

5,000psi

9 1/2" - 4THD 'OO'

10,000psi

12 1/4" - 4THD 'BB'

10,000psi

11 1/2" - 4THD 'OO'

SPECIFICATIONS





SSR Screwed Lubricator


www.elmar.co.uk


Bleed-Off Sub

For applications when a bleed-off port is required on the lubricator string , subs are available with a 1/2" NPT Port for connection of a suitable valve.

BLEED-OFF SUB IN POSITION

ELMAR

• Slickline Head

• Ball Check Valve • Tool Catcher • Needle Valve

• Lubricator Sections

11 4

• Bleed-Off Sub

• Quick Test Sub • Lightweight Wireline Valve


I.D.

Working Pressure

Service

Quick Union

Bleed Port

L-974292

3”

10,000 psi

H2S

4 3/4”-4x2 (3.750”) Elmar

1/2” NPT

L-974293

4 1/16”

10,000 psi

H2S

6 1/8”-4x2 (4.750”) Elmar

1/2” NPT

L-970915

3”

10,000 psi

STD

4 3/4”-4thd (3.750”) Bowen

1/2” NPT

L-970916

3”

10,000 psi

H2S

6 5/16”-4thd (4.375”) Bowen 1/2” NPT


Description

L-500060

Needle Valve, 10,000 psi H2S 1/2” NPT


• Pump-in Sub


www.elmar.co.uk



The Elmar "Lite" lubricators enable the wireline tool string to be introduced or retrieved from a well bore under pressure. They are normally positioned above the Wireline Valve, Tool Trap or Quick Test Sub. By using high strength Stainl ess Steel Alloys, the weight of a lubricator section is reduced by up to 70% with respect to conventional integral lubricators. The Elmar "Lite" lubricator consists of four basic parts: a quick union collar, a male quick union, a lubricator tube, and a female quick union. The quick unions are manufactured in H2S resistant alloy steel to prevent galling. Elmar "Lite" lubricators are supplied with a 3" or 4 1/16" bore, and are rated 10,000 psi H2S service. The Elmar Lightweight quick unions have been selected for optimum weight reduction and to prevent unsafe cross-string assembly. Upper and lower adapters are available to connect existing equipment. These are rated 5,000 psi or 10,000 psi depending on the type of connection. • Corrosion Resistant Tube made from high strength NACE Certified Stainless Steel • Quick unions are coupled through Premium Elmar Lite Coupling: - Tube-to-union seal is metal-to-metal backed-up by O-Ring - Special handling tools supplied. Calibrated torque is not required. • Bending stresses at the thread undercut are minimised.

12 4

• Elmar Lightweight Quick Unions: - 3" ID: 4 3/4"- 4x2 (3.750" seal dia) - 4 1/16" ID: 6 1/8"- 4x2 (4.750" seal dia) ACCESSORIES L-973957

3” Torque Tool

L-973958

4 1/16” Torque Tool

3” I.D. LIGHTWEIGHT LUBRICATOR Part Number

Upper Connections

Lower Connections

I.D.

W.P.

Service

L.

W.

L-971246

4 3/4”-4x2 (3.750”) Elmar Box

4 3/4”-4x2 (3.750”) Elmar Pin

3”

10K

H2S

4ft

54 lb

L-971247

4 3/4”-4x2 (3.750”) Elmar Box

4 3/4”-4x2 (3.750”) Elmar Pin

3”

10K

H2S

5ft

63 lb

L-971248

4 3/4”-4x2 (3.750”) Elmar Box

4 3/4”-4x2 (3.750”) Elmar Pin

3”

10K

H2S

6ft

72 lb

L-971249

4 3/4”-4x2 (3.750”) Elmar Box

4 3/4”-4x2 (3.750”) Elmar Pin

3”

10K

H2S

8ft

90 lb

L-971251

4 3/4”-4x2 (3.750”) Elmar Box

4 3/4”-4x2 (3.750”) Elmar Pin

3”

10K

H2S

10ft

108 lb

Buttress Type Thread

Up to 70% lighter

4 1/16” I.D. LIGHTWEIGHT LUBRICATOR Part Number

Upper Connections

Lower Connections

I.D.

W.P.

Service

L.

W.

L-971846A

6 1/8”-4x2 (4.750”) Elmar Box

6 1/8”-4x2 (4.750”) Elmar Pin

4.06”

10K

H2S

4ft

96 lb

L-971846B

6 1/8”-4x2 (4.750”) Elmar Box

6 1/8”-4x2 (4.750”) Elmar Pin

4.06”

10K

H2S

5ft

113 lb

6 1/8”-4x2 (4.750”) L-971846C Elmar Box

6 1/8”-4x2 (4.750”) Elmar Pin

4.06”

10K

H2S

6ft

129 lb

6 1/8”-4x2 (4.750”) L-971846D Elmar Box

6 1/8”-4x2 (4.750”) Elmar Pin

4.06”

10K

H2S

8ft

161 lb

6 1/8”-4x2 (4.750”) Elmar Box

6 1/8”-4x2 (4.750”) Elmar Pin

4.06”

10K

H2S

10ft

193 lb

L-971846E


www.elmar.co.uk



The Elmar Chemical Injection Sub is designed to apply a de-icing agent or corrosion inhibitor to the wireline during well service operations. Installed below the grease injection control head or slickline stuffing box, the Elmar chemical injection sub utilises replaceable felt packings to coat the wireline and prevent the chemical from passing downhole. The Elmar chemical injection sub consists of a one piece body with integral quick unions on both ends, a quick union collar assembly, a manifold injection block assembly with integral check valve and a felt packing retainer assembly. The check valve assembly is designed for easy and quick replacement. Elmar chemical injection subs are available in a full range of wire sizes, and 5,000 psi to 15,000 psi working pressures.

1/8” NPT Thread

13 4

Check Valve Assembly

• Lightweight: L-972901/L-972877 • One piece body with integral quick unions • Integral check valve • Available to suit all wire sizes • Other sizes available upon request

PART NUMBERS Part Number Wire Size

Working Pressure

Service

Quick Union 4 3/4”-4x2 (3.750”) Elmar

L-972901

.125”

10,000 psi

H2S

L-976217

.125”

5,000 psi

H2S

L-978641

.125”

10,000 psi

H2S

5 3/4”-4thd (4.000”) Otis

L-972877

.125”

10,000 psi

H2S

6 1/8”-4x2 (4.750”) Elmar

L-978049

.125”

10,000 psi

H2S

6 5/16”-4thd (4.375”) Bowen

L-972683

.125”

10,000 psi

H2S

6 1/2”-4thd (4.750”) Otis

L-970273

7/32”

5,000 psi

H2S

4 3/4”-4thd (3.750”) Bowen

L-976595

7/32”

10,000 psi

STD

4 3/4”-4thd (3.750”) Bowen

L-974664

7/32”

15,000 psi

H2S

6 1/4”-4thd (4.000”) Otis

5”-4thd (3.500”) Otis


www.elmar.co.uk



The Elmar Hydraulic Tool Catcher is a safety device for installation below the Grease Injection Head or Slick Line Stuffing Box. If the tool is pulled into the top of the lubricator and the wire stripped from the rope socket, the Tool Catcher will engage the tool's fishing neck and prevent the l oss of the tool string into the well bore. The Tool Catcher is designed to be fail-safe: it is permanently in the catch position and requires hydraulic pressure to release. Elmar Hydraulic Tool Catchers for electric line are normally supplied with an integral ball check valve assembly, and a top connection into which a grease head can be directly screwed. For slick line operations Elmar Hydraulic Tool Catchers are available with quick unions top and bottom. Elmar Hydraulic Tool Catchers are available with ratings from 5,000 psi to 15,000 psi WP, STD and H2S Service. Collet sizes vary from 1" to 1 3/4" fishing necks. Multi-catch options are available in two ranges: 1" to 1 3/4" and 1 3/16" to 2 5/16".

PART NUMBERS

• Ball Check

Part Number

Collet Size

Working Pressure Service

Quick Union Male Pin

L-971167

1 3/16”

10,000 psi

H2S

4 3/4”-4x2 (3.750”) Elmar

2”-10TPI Acme Box

L-974439

1 3/16”

10,000 psi

STD

4 3/4”-4thd (3.750”) Bowen

2”-6-60° Acme Box

L-974440

1 3/16”

10,000 psi

STD

4 3/4”-4thd (3.750”) Bowen

2”-10TPI Acme Box

L-972218

1 3/16”

10,000 psi

H2S

6 1/8”-4x2 (4.750”) Elmar

2”-10TPI Acme Box

L-974569

1 3/16”

15,000 psi

H2S

6 5/16”-4thd (3.750”) Bowen


L-974661

1 3/16”

10,000 psi

H2S

6 5/16”-4thd (4.375”) Bowen


L-974715

1 3/16”

10,000 psi

H2S

8 1/4”-4x2 (6.000”) Bowen

2”-10TPI Acme Box

L-974816

1 3/8”

10,000 psi

H2S

5 3/4”-4thd (4.000”) Otis

2”-10TPI Acme Box

L-974919

1 3/16”

5,000 psi

H2S

4 3/4”-4thd (3.750”) Bowen

2”-10TPI Acme Box

L-974997

1 3/16”

5,000 psi

H2S

4 3/4”-4thd (3.750”) Bowen


L-975268

1 3/16”

10,000 psi

H2S

5 3/4”-4thd (4.000”) Otis

2”-10TPI Acme Box

L-975279

1 3/16”

10,000 psi

H2S

6 5/16”-4thd (4.375”) Bowen

2”-10TPI Acme Box

L-975719

1 3/16”

10,000 psi

H2S

8 1/4”-4x2 (6.000”) Bowen


L-975846

1 3/16”

5,000 psi

STD

5”-4thd (3.500”) Otis

2”-10TPI Acme Box

L-976010

1 3/8”

10,000 psi

H2S

8 1/4”-4x2 (6.000”) Bowen

2”-10TPI Acme Box

L-976157

1 3/16”

10,000 psi

H2S

6 5/16”-4thd (4.375”) Bowen

6 5/16”-4thd (4. 375”) Bowen

L-976245

1 3/8”

10,000 psi

H2S

6 5/16”-4thd (4.375”) Bowen

2”-10TPI Acme Box

Valve 14 4

• Hydraulic Tool Catcher

Typical Elmar Combination Hydraulic Tool Catcher/Ball Check Valve ACCESSORIES Part Number

Description

Hand Pump Assembly 6,500 psi (Steel)

L-690730


Description

L-690760

50ft

L-690740

100ft

Hose Assembly 1/4” ID 100 R2AT Hose with 1/4” NPT Male Hose Ends and Snaptite Male and Female Connectors


www.elmar.co.uk

Top Connection


Quick-Interchange Tool Catcher for 1 3/8” Cable Head

The Elmar Quick-Interchange Tool Catcher allows the field crew to quickly and easily change between slickline and electric line operations without remaking either rope socket.

• Stuffing Box

• Enviro™ • Line Wiper

This is made possible by the unique features of a 1.5” through-bore and a split tool stop that can be inserted after the head is passed through the Tool Catcher body. This configuration allows considerable savings in rig time, minimises the use of consumable supplies and reduces the risks of human error when making-up new rope sockets between runs. An optional Cable Head Protector Sleeve is also available to protect the cable, head and rope socket during interchange or transportation. The slickline and electric line heads can be made up before the operation after passing the lines through their respective Stuffing Box and Ball Check Valve Assembly or Enviro™ Grease Injection Head and Ball Check Valve Assembly. The Cable Head Protector Sleeve is installed, connected to the Ball Check Valve Quick Union.

• Slickline Stuffing Box & Blowout Plug

• Grease Head

When ready to rig up, the Protector Sleeve is removed, the Tool Catcher is pumped open, the tool stop removed and the required cable head (slickline or electric line) is passed through the 1.5” through bore of the Tool Catcher body. After installing the split tool stop around the cable, the quick union at the bottom of the Ball Check Valve is made up to the Tool Catcher and the hydraulic pressure released, resetting the Tool Catcher to the catch position. The procedure is reversed to rig down one line and replace it with the other. Up to one hour of rig time is saved at each change-over. The fishing neck size can be changed by installing the corresponding collet assembly and tool stop.

• BCV with QUICK-INTERCHANGE TOOL CATCHER SYSTEM

Elmar Quick Union

Part Number

• Electric Line Cable Head

Description

L-979540

Slickline Stuffing Box 10,000 psi, H2S, 0.108, 16” wheel

L-979184


L-971444

Enviro™ Grease Injection Control Head 10,000 psi, H2S, 4 Concentric Flotubes - wire size to be specified

• Slickline Cable Head

• Cable Head Protector Sleeve

L-972019

Ball Check Valve 10,000 psi, H2S, with 3 3/4”-5thd (2.500”) Elmar male pin and collar

L-975279

Combination Tool Catcher and Ball Check Valve, 10,000 psi, H2S, with 6 5/16”-4thd (3.750”) Bowen male pin and collar - fish neck size to be specified

L-978707

Combination Tool Catcher and Ball Check Valve, 10,000 psi, H2S, with 6 1/2”-4thd (3.750”) Otis male pin and collar - fish neck size to be

• Split Tool

specified L-971167

Stop

Combination Tool Catcher and Ball Check Valve, 10,000 psi, H2S, with 4 3/4”-4x2 (3.750”) Elmar male pin and collar - fish neck size to be specified

• Handling Sub • Elmar Quick Union

• Tool Catcher

L-971174

Cable Head Protection Sleeve

L-972027

Tool Catcher Handling Sub for 3 3/4”-5thd Elmar Union

Similar equipment is available for alternative flotube types, quick union sizes, working pressures and services. A Split Tool Stop is available for modification of many types of existing Elmar Combination Tool Catchers with Ball Check Valve so as to up-grade to the Quick-Interchange feature. Please ask for details.


www.elmar.co.uk

15 4


Hydraulic Stuffing Box

The SSR Stuffing Box is used when carrying out wireline operations with slickline under pressure. The wireline is passed over the Sheave Wheel and fed down through packing in the Stuffing Box Body. During operation the packing i s tightened against the solid wireline by a packing nut which is either manually or hydraulically actuated. This minimises any leakage of fluid resulting from well pressure. The Stuffing Box incorporates a 'Blow-out' Plug, which in the event of the wireline parting or being detached from the Rope Socket, will automatically seal and contain the well pressure. The Stuffing Box includes a male quick union connection and is positioned on top of the Lubricator Stack.


Unions 5 1/2" - 4x2 'BB'

Wire Size 0.092" 0.108"

Assembly Number A035-156 A035-117

5,000psi

5" - 4THD 'OO'

0.092" 0.108"

A035-152 A035-129

10,000psi

6 5/16" - 4THD 'BB'

0.092" 0.108"

A035-157 A035-105

10,000psi

5 3/4" - 4THD 'OO'

0.092" 0.108"

A035-096 A035-131

15,000psi

7" - 5THD 'BB'

0.092" 0.108"

A035-108 A035-107


5,000psi

16 4


5" - 4THD 'OO'

10,000psi

6 5/16" - 4THD 'BB'

10,000psi

5 3/4" - 4THD 'OO'

15,000psi

7" - 5THD 'BB'


Wire Size 0.092" 0.108" 0.125" 0.092" 0.108" 0.125" 0.092" 0.108" 0.125" 0.092" 0.108" 0.125" 0.092" 0.108" 0.125"


SSR Part Number A035-156

SPECIFICATIONS

• • • •

Wire Size Sheave Size Pressure Rating Service

0.092"/0.108"/0.125" 14" and 16" Up to 15,000psi H2S and Standard Service

ACCESSORIES

• Stuffing Box Hand Pump • Hydraulic Hose Assembly 100ft. long • Hydraulic Hose Assembly 50ft. long

L-690730 L-690740 L-690760


Assembly Number A035-155 A035-150 A035-115 A035-122 A035-112 A035-124 A035-154 A035-114 A035-120 A035-095 A035-100 A035-123 A035-177 A035-113 A035-178



Manual Stuffing Box

The SSR Stuffing Box is used when carrying out wireline operations with slickline, under pressure. The Wireline is passed over the Sheave Wheel and fed down through packing in the Stuffing Box body. During operation the packing is tightened against the solid wireline by a packing nut which is manually actuated. This minimises any leakage of fluid resulting from well pressure. The Stuffing Box incorporates a 'Blow-out' Plug, which in the event of the wireline parting or being detached from the Rope Socket, will automatically seal and contain the well pressure. The Stuffing Box includes a male quick union connection and is positioned on top of the Lubricator Stack.

14” DIAMETER SHEAVE WHEEL Working Pressure 5,000psi

Unions 5 1/2" - 4x2 'BB'

Wire Size 0.092" 0.108"

Assembly Number A035-169 A035-170

5,000psi

5" - 4THD 'OO'

0.092" 0.108"

A035-171 A035-172

10,000psi

6 5/16" - 4THD 'BB'

0.092" 0.108"

A035-173 A035-174

10,000psi

5 3/4" - 4THD 'OO'

0.092" 0.108"

A035-175 A035-176

16” DIAMETER SHEAVE WHEEL Working Pressure 5,000psi

5,000psi


5" - 4THD 'OO'

10,000psi

6 5/16" - 4THD 'BB'

10,000psi

5 3/4" - 4THD 'OO'


Wire Size 0.092" 0.108" 0.125" 0.092" 0.108" 0.125" 0.092" 0.108" 0.125" 0.092" 0.108" 0.125"


SSR Part Number A035-169

SPECIFICATIONS

• • • •

Wire Size Sheave Size Pressure Rating Service

0.092"/0.108"/0.125" 14" and 16" Up to 10,000psi 2 H S and Standard Service


Assembly Number A035-158 A035-159 A035-160 A035-161 A035-162 A035-163 A035-164 A035-165 A035-166 A035-167 A035-125 A035-168

www.elmar.co.uk

17 4


Lightweight Stuffing Box

The Elmar Hydraulic Slickline Stuffing Box is designed to pack-off all sizes of solid wireline up to 0.125”, with safety and convenience. It is lightweight, compact and simple to operate. Positioned at the uppermost point of the pressure control equipment string, the Elmar slickline stuffing box incorporates a blow-out plug to automatically shut-in the well pressure in the event of the slickline breaking or being stripped from the rope socket. The Elmar slickline stuffing box consists of a chamber which contains packing with an external adjustable nut. The slickline passes through the packing and the nut is hydraulically tightened to the point where leakage around the line, caused by well pressure, is reduced to a minimum. A 16” diameter sheave bracket assembly and a male quick union assembly are supplied with the stuffing box as standard. If required a manual packing nut can be supplied. Elmar slickline stuffing boxes are available for a full range of wire sizes, and from 5,000 psi to 15,000 psi working pressures.

LIGHTWEIGHT STUFFING BOX, LUBRICATOR & WIRELINE VALVE


18 4


• 3” Lightweight Wireline Valve


Wire Size

Working Pressure

Manual/ Service Hydraulic

L-975765

.092”

5,000 psi

STD

Manual

4 3/4”-4thd (3.750”) Bowen

L-975275

.108”

5,000 psi

H2S

Manual

5 1/2”-4x2 (4.375”) Bowen

L-690730

Stuffing Box Hand Pump

L-978779

.108”

5,000 psi

H2S

Hydraulic

4 3/4”-4thd (3.750”) Bowen

L-690740

Hydraulic Hose Assembly 100ft long

L-970281

.108”

10,000 psi

STD

Hydraulic

4 3/4”-4thd (3.750”) Bowen

L-690760


L-978723

.108”

5,000 psi

STD

Hydraulic

5”-4thd (3.500”) Otis

L-970134

.108”

10,000 psi

H2S

Hydraulic

5 3/4”-4thd (4.000”) Otis

Overall Height

Weight

L-978775

.108”

10,000 psi

H2S

Hydraulic

6 5/16”-4thd (4.375”) Bowen

85cm (33.5”)

27kg (59lbs)

L-978394

.108”

15,000 psi

H2S

Hydraulic

6 5/16”-4thd (3.750”) Bowen

L-977454

.108”

15,000 psi

H2S

Hydraulic

6 1/4”-4thd (4.000”) Otis

L-977132

.125”

5,000 psi

H2S

Hydraulic

7”-5thd (5.250”) Bowen

L-972551

.125”

5,000 psi

H2S

Hydraulic

8 1/4”-4x2 (6.750”) Bowen

L-972176

.108”/.125 10,000 psi

H2S

Hydraulic

2”-10thd Acme

L-973827

.108”/.125

5,000 psi

H2S

Hydrauli c

5”-4thd (3.500”) Otis

L-972452

.1 08” /.1 25

1 0,0 00 ps i

H2S

Hy dr aul ic

4 3/4 ”- 4x 2 ( 3. 750 ”) El mar

Bottom Connection


ACCESSORIES

WEIGHTS AND DIMENSIONS

www.elmar.co.uk

Liquid Seal Slickline Control Head


The Elmar Liquid Seal Control Head is designed to seal around a slickline while minimising drag and wear of both the slickline and the pack-off. Positioned at the uppermost point of the Pressure Control Equipment string, the control head consists of two major subassemblies, the hydraulic Pack-Off or Stuffing Box and the Flow Tubes Assembly.. Assembly The Stuffing Box is meant to pack-off around the slickline when stationary. When the line is moving the seal is achieved by injecting viscous grease into the flow tube stack at a pressure above wellhead pressure. The flow tubes are closely fitting around the slickline, and the grease seals-off effectively the narrow annular space.

The control head incorporates a ball check valve to automatically shut-off the well pressure in the event of pull-off or breakage of the line. A 16" diameter sheave bracket is supplied as standard. The Elmar Liquid Seal Control Head is of modular design: it can be ordered as two separate assemblies:

• Upper Assembly

• A common Upper Assembly including the Stuffing Box, Sheave Bracket, and the flow-tubes stack, • Grease Return Manifold

• Flowtubes

• Grease Injection Manifold

• Lower Assembly

always rated 15,000 psi, H2S Service • A Lower Assembly Assembly including the Ball Check Valve Valve and a Male Quick Union, as required by the Customer. This is rated according to the type of union chosen. Individual flow tubes must be ordered according to the line size as part of the Line Size Kit. A compact, air operated Grease Injection and Hydraulic Control Panel is available for use with the 10,000 psi rated Liquid Seal Control Head. Alternatively separate Hydraulic Hand Pumps and air-operated Grease Pumps can be used.

ACCESSORIES WEIGHTS/DIMENSIONS (L-972506/L-972611) Height

65 inches

165cm

Weight

211lbs

96kg


Description

Working Pressure

Service

Bottom Co Connection

L-972506

Upper SGI Assembly

15,000 psi

H2S

N.A.

L-972507

Lower SG SGI As se se mb mb ly ly

10, 00 00 0 psi

H2 S

5 3/ 3/ 4” 4” -4 -4 th th d ( 4. 4. 00 000” ) O titi s

L-972611

L ow ow er er S GI GI A ss ss em emb ly ly

1 5, 5, 00 00 0 p si si

H2 S

6 .3 .3 1” 1” -4 -4 th th d ( 3. 3. 75 75 0” 0” ) B ow ow en en

L-972612


15, 00 00 0 psi

H2 S

7 1/ 1/ 2” 2” -4 -4 th th d ( 5. 5. 50 500” ) O titi s

L-972613

Lower S GI GI As se se mb mb ly ly

15, 00 00 0 ps i

H2 S

7” -5 -5t hd hd ( 4. 4. 37 37 5” 5” ) Bowen

L-973047


15, 00 00 0 psi

H2 S

6 1/ 1/ 4” 4” -4 -4 th th d ( 4. 4. 00 000” ) O titi s

Part Pa rt Nu Numb mber er

Desc De scri ript ptio ion n

L-690644-VO1

Grease and Hydraulic Control Panel for 10,000 psi operations

L-690644-VO2

Grease and Hydraulic Control Panel for 15,000 psi operations

L-690730

Stuffing Box Hand Pump

L-690740


L-840890

Grease Pump WIWA WIWA 235:1

L-440059

Grease Injection Hose x 120ft long

L-440059

Grease Return Hose x 120ft long

LINE LI NE SI SIZE ZE KI KITS TS Part Number

Description

Line Size

L-972506AL

SGI Line Size Kit 0.108”

0.108”

L-972506BL

SGI Line Size Kit 0.125”

0.125”



19 4



The Elmar Pressure Control Equipment String is designed for complete control of the well pressure during electric/stranded line operations on a "live" well. Elmar Pressure Control Equipment Strings are fully traceable and certified by independent authorities. They are available with 5,000 psi, 10,000 psi, 15,000 psi working pressure rating, Std and H2S service. ID ranges from 2 1/2" 1/2" to 6 3/8".

• Line Wiper: Wipes the moving cable clean of excess grease when pulling-out of the well.

• Wireline Stuffing Box: Packs-off around a stationary cable if grease seal is lost.

• Grease Injection Head: Controls and contains well pressure while allowing cable travel in/out of a well.

• Ball Check Valve: The Elmar Ball Check Valve is a safety device for installation below the grease injection control head. It will seal off the well in the event of the cable being broken/pulled out of the Grease Injection Head.

• Tool Catcher: The Elmar Tool Catcher is used to catch and hold the tool safely both during pressure testing and in the event of the cable being inadvertently pulled off at surface thus preventing a possible fishing job. 20

• Lubricator Sections: The Elmar Lubricators are used to

4

insert and retrieve a tool string on a well under pressure.

• Tool Trap: The Elmar Hydraulic Tool Trap with External Indicator protects the wellbore from inadvertent tools pull-off.

• Quick Test Sub: The Elmar Quick Test Sub (QTS) is designed to save substantial rig time while pressure testing the Wireline Pressure Control Equipment String in multiple run operations.

• Wireline Valve: The Elmar Compact Wireline Valve is a mono-block construction and is designed for use in single, dual, triple or quad configuration - Multiline ram seals allow the use of the same seal configuration for electric line and slickline.

• Pump-in Sub: The Elmar Pump-in Sub is designed to allow introduction of high volumes of fluid into the well.

• Wellhead Adapter Flange: The Elmar Wellhead Adapter Flange provides a means of connecting in a safe manner the Wireline Pressure Control Equipment String to the wellhead.





The Elmar Lightweight Pressure Control Equipment String is designed for maximum weight reduction. With a rating of 10,000 psi, H2S Service, the string uses the proven stainless steel Elmar "Lite" lubricators.

3” I.D. 10,000 psi WORKING PRESSURE, H2S SERVICE Part Numb Nu mber er

• Enviro™ Grease

• Ball Check Valve

Weight: (10K STD, 4 3/4”-4 Bowen)

Weight: (10K H2S, 6 5/16”-4 Bowen)

51kg (112 lb)

80kg* (176 lb)

80kg* (176 lb)

80kg* (176 lb)

2”-TPI Acme Box

Tool Catcher/ Ball Ba ll Ch Chec eck k Valve

4 3/4”-4x2 (3.750 (3.7 50”) ”) El Elma mar r

42kg (92 lb)

57kg (125 lb)

62kg (137 lb)

65kg (143 lb)

L-971246

Lubricator 4ft lo long

4 3/4”-4x2 (3.750”) El Elmar

25kg (55 lb)

45kg (99 lb)

46kg (101 lb)

75kg (165 lb)

L-971251

Lubricator 1 0f 0f t lo lo ng ng

4 3/4”-4x2 ( 3. 3. 75 75 0” 0” ) E lm ar ar

49kg (108lb) x 6 off

78kg (172 lb) x 6 off

81kg (178 lb) x 6 off

128kg (282 lb) x 6 off

L-971169

Tool Trap

4 3/4”-4x2 (3.750”) Elmar

49kg (108 lb)

76kg (167 lb)

72kg (158 lb)

85kg (187 lb)

L-971404

Quick Tes Testt Sub

4 3/4”-4x2 (3.750”) Elmar

35kg (77 lb)

62kg (136 lb)

65kg (143 lb)

82kg (180 lb)

L-974111

Dual L/W Wireline Va Wireline Valve lve

4 3/4”-4x2 (3.750”) Elmar (3.750”)

114kg (251 lb)

280kg (617 lb)

337kg (743 lb)

350kg (772 lb)

L-972052

Pump-in Sub

4 3/4”-4x2 (3.750”) Elmar

39kg (86 lb)

59kg (130 lb)

52kg (114 lb)

76kg (167 lb)

649kg (1431 lb)

1127kg (2485 lb)

1200kg (2646 lb)

1581kg (3486 lb)

L-971167

• Vent Valve


Enviro™ Grease Injection Control Head

L-971444

Injection Control Head


Weight: (10k H2S, Conn Co nnec ecti tion ons s 4 3/4”-4x2 Elmar Lite)

Total Weight per String of Equipment

• Tool Catcher

4 1/16” I.D. 10,000 psi WORKING PRESSURE, H2S SERVICE Part Numb Nu mber er

51kg (112 lb)

80kg* (176 lb)

80kg* (176 lb)

Enviro™ Grease Injection Control Head

2”-TPI Acme Box

Tool Catcher/ Ball Ba ll Ch Chec eck k Valve

6 1/8”-4x2 (4.750 (4.7 50”) ”) El Elma mar r

49kg (108 lb)

80kg (176 lb)

80kg (176 lb)

L-971846A

Lubricator 4ft lo long

6 1/8”-4x2 (4.750”) El Elmar

44kg (97 lb)

112kg (246 lb)

138kg (304 lb)

L-971846E

Lubricator 1 0f 0f t lo lo ng ng

6 1/8”-4x2 ( 4. 4. 75 75 0” 0” ) E lm ar ar

88kg (194lb) x 6 off

174kg (383 lb) x 6 off

240kg (528 lb) x 6 off

L-972219

Tool Trap

6 1/8”-4x2 (4.750”) Elmar

85kg (187 lb)

127kg (279 lb)

193kg (425 lb)

L-972222

Quick Tes Testt Sub

6 1/8”-4x2 (4.750”) Elmar

54kg (119 lb)

168kg (370 lb)

168kg (370 lb)

655kg (1444 lb)

670kg (1474 lb)

670kg (1474 lb)

57kg (125 lb)

118kg (260 lb)

118kg (260 lb)

1523kg (3357 lb)

2399kg (5289 lb)

2887kg (6365 lb)

L-972218

Triple Hydraulic 6 1/8”-4x2 L-972223 Wireline Wireline Va Valve lve (4.750”) (4.750”) Elmar L-972224

• Lightweight

Weight: (10K STD, 4 3/4”-4 Bowen)

Conn Co nnec ecti tion ons s

L-971444

• Quick Test Sub




• Tool Trap

Weight: (10k H2S, 4 3/4”-4x2 Elmar Lite)

Pump-in Sub

6 1/8”-4x2 (4.750”) Elmar

Total Weight per String of Equipment

Wireline Valve *Note: Includes line wiper return hose (29kg/64 lb) which is not required with the Enviro™

• Pump-in Sub




21 4



The Elmar Wellhead Adapter Flange provides a means of connecting the wireline valve and lubricator assembly to the wellhead in a safe and secure manner. The Elmar Wellhead Adapter Flange consists of a quick union machined on a standard API flange. The upper end has a standard Bowen type, Otis type or Elmar quick union and can be supplied with a blanking plug and collar if required. Elmar wellhead adapter flanges are available in various bore sizes from 2 1/16" to 7 1/16" and working pressure up to 15,000 psi. Elmar will design and manufacture well-head adapter flanges for all API standard models. Elmar adapter flanges are fully traceable and certified to API 6A.

TYPICAL ELMAR WELLHEAD ADAPTER FLANGE SECTION

Thread Size Seal Dia

Thread Per Inch (TPI)

22 4 I.D.

Typical Elmar Adapter Flange L-972237

API Ring Groove Number

API Ring Gasket PART NUMBERS Part Number

Flange Size

Ring Groove

Working Pressure

Service

Quick Union Female Box

L-972237

3 1/16”

BX-154

10,000 psi

H2S

4 3/4”-4x2 (3.750) Elmar

L-975187

3 1/16”

BX-154

10,000 psi

H2S

6 5/16”-4thd (3.750) Bowen

L-974529

4 1/16”

R-39

5,000 psi

H2S

7”-5thd (5.250”) Bowen

L-976006

4 1/16”

BX-155

10,000 psi

H2S

7 1/2”-4thd (5.500”) Otis

L-972366

4 1/16”

BX-155

10,000 psi

H2S

6 1/8”-4x2 (4.750”) Elmar

L-974533

5 1/2”

R-44

5,000 psi

H2S

8 1/4”-4x2 (6.750”) Bowen

L-974775

7 1/16”

R-46

5,000 psi

H2S

9”-4thd (6.750”) Otis

L-978774

3 1/16”

BX-154

15,000 psi

H2S

7”-5thd (4.375) Bowen

L-979123

4 1/16”

BX-155

15,000 psi

H2S

7”-5thd (4.375) Bowen


www.elmar.co.uk


Pump-in Sub

The Pump-In Sub (PIS) is normally positioned below the Wireline Valve and above the Wellhead. Its main function is to allow well control by pumping fluid below a closed Wireline Valve. The PIS has quick unions top and bottom, and a WECO (Hammer Union) type side connection. Pump-in Subs are normally supplied with a blind plug & nut on the WECO port. A suitable valve is needed to operate the PIS, replacing the blind plug. Pump-in Subs can also be used for fluid sampling or inhibitor injection. Specially designed Pump-in Subs, with different top and bottom unions are used as wellhead adapter x-overs.

PUMP-IN SUB IN POSITION

• Quick Test Sub • Wireline Valve

23

• Pump-in Sub • Plug Valve


ACCESSORIES

Typical Elmar 3” Pump-in Sub

Part Number

Description

Working Pressure

Service

Connection

L-840805

Plug Valve

L-840605

Plug Valve

10,000 psi

H2S

2” 1502

15,000 psi

H2S

2” 2202


I.D.

Working Pressure

Service

Connection

Side Outlet

L-972052

3”

10,000 PSI

H2S

4 3/4”-4x2 (3.750”) Elmar

2” 1502

L-979873

3”

10,000 PSI

STD

4 3/4”-4thd (3.750”) Bowen

2” 1502

L-979098

3”

10,000 PSI

H2S

5 3/4”-4thd (4.000”) Otis

2” 1502

L-977282

3”

10,000 PSI

H2S

6 5/16”-4thd (4.375”) Bowen

2” 1502

L-978771

3”

15,000 PSI

H2S

7”-5thd (4.375”) Bowen

2” 2202

L-978110

4”

10,000 PSI

H2S

8 1/4”-4x2 (6.000”) Bowen

2” 1502

L-972224

4.06”

10,000 PSI

H2S

6 1/8”-4x2 (4.750”) Elmar

2” 1502

L-979733

4.5”

15,000 PSI

H2S

9 1/2”-4thd (6.250”) Otis

2” 2202

L-978891

5.5”

5,000 PSI

H2S

8 1/4”-4x2 (6.750”) Elmar

2” 1502

L-979264

6 3/8”

10,000 PSI

H2S

11 1/2”-4thd (8.250”) Otis

2” 1502


www.elmar.co.uk

4



The Elmar Compact Wireline Valve is of mono-block construction and is designed for use in either single, dual, triple or quad configurations. The Valve gives positive protection during well service operations, when operating with slickline, braided wireline and electric line. It is available in a full range of sizes and working pressures, from 2 1/2” to 6.70” bore sizes, and 5,000 psi to 15,000 psi working pressures. Additional sizes are available on request. All Elmar Compact Wireline Valves incorporate the following features as standard :-

• Compact size, allowing shorter rig-up heights • Keyless ram bores, allowing ram inversion as and when required

• Quick coupled hydraulic cylinders, allowing fast removal of cylinder for ram or seal replacement

• Threaded quick unions, allowing the use of any Bowen or Otis quick union without changing the body (integral unions are available as an optional extra)

• Ram position indicator rods • Hydraulic cylinder support arms for 4” - 6.70” wireline valves

• Manifold block with integral equalisation, glycol and grease injection facilities 24

Triple Elmar Compact Wireline Valve

TYPICAL TRIPLE MANIFOLD BLOCK TYPE “C”

4


I.D.

Working Pressure

Service

Single/Dual Triple

Quick Union

Manifold Block Type

L-979991

3”

5,000 PSI

STD

Dual

4 3/4”-4thd (3.750”) Bowen

C

L-980049

3”

5,000 PSI

STD

Dual

5”-4thd (3.500”) Otis

C

L-979992

3”

10,000 PSI

STD

Dual

4 3/4”-4thd (3.750”) Bowen

C

L-980050

3”

5,000 PSI

H2S

Dual

5 3/4”-4thd (4.000”) Otis

C

L-980051

3”

5,000 PSI

H2S

Dual

5 1/2”-4x2 (4.375”) Bowen

C

L-980027

3”

10,000 PSI

H2S

Triple

6 1/2”-4thd (4.750”) Otis

C

L-980052

3”

10,000 PSI

H2S

Triple

6 5/16”-4thd (4.375”) Bowen

C

L-979998

3”

10,000 PSI

H2S

Dual

6 5/16”-4thd (4.375”) Bowen

C

L-980253

3”

10,000 PSI

H2S

Triple

7”-5thd (4.375”) Bowen

C

L-972505

3”

10,000 PSI

H2S

Single

4 3/4”-4x2 (3.750”) Elmar

A

L-972142

3”

10,000 PSI

H2S

Dual

4 3/4”-4x2 (3.750”) Elmar

C

L-971402

3”

Manifold type “A” : Equalisation and Pressure Gauge Connection Facility Manifold type “B” : Equalisation, Pressure Gauge Connection and Grease Injection Facility Manifold type “C” : Equalisation, Pressure Gauge Connection and Grease and Glycol Injection Facility

10,000 PSI

H2S

Triple

4 3/4”-4x2 (3.750”) Elmar

C

L-972354 4 1/16” 10,000 PSI

H2S

Single

6 1/8”-4x2 (4.750”) Elmar

A

L-972353 4 1/16” 10,000 PSI

H2S

Dual

6 1/8”-4x2 (4.750”) Elmar

C

MANIFOLD GAUGE KITS

L-972488 4 1/16” 10,000 PSI

H2S

Triple

6 1/8”-4x2 (4.750”) Elmar

C

L-660492 5,000 psi W.P. L-660493 10,000 psi W.P.

L-980053

4”

10,000 PSI

H2S

Single

8 1/4”-4x2 (6.000”) Bowen

A

L-980054

4”

10,000 PSI

H2S

Dual

8 1/4”-4x2 (6.000”) Bowen

C

L-980007 4 1/16” 10,000 PSI

STD

Dual

8 1/4”-4x2 (6.000”) Bowen

C

L-979731 4 1/2” 15,000 PSI

H2S

Triple

9 1/2”-4thd (6.250”) Otis

B

L-980055 5 1/8”

5,000 PSI

H2S

Dual

8 1/4”-4x2 (6.750”) Bowen

B

L-980056 5 1/8” 10,000 PSI

H2S

Dual

9”-4thd (6.750”) Otis

B

L-980057 5 1/8”

10,000 PSI

H2S

Triple

9”-4thd (6.750”) Otis

B

L-980058 6 3/8”

5,000 PSI

H2S

Dual

9 7/8”-4x2 (8.000”) Bowen

B

3/8” 10,000 PSI L-980059 PART 6NUMBERS

H2S

Dual

11 1/2”-4thd (8.250”) Otis

B


www.elmar.co.uk


“Lightweight” Wireline Valve

The Elmar “Lightweight” Wireline Valve is available in 3” I.D., 10,000 psi working pressure, H2S service, in either single, dual or triple configurations. (Soon to be available in 4”, 5” and 6 3/8” I.D.) The Elmar “Lightweight” Wireline Valve gives positive protection during well service operations, when operating with slickline, braided wireline and electric line. All Elmar “Lightweight” Wireline Valves are up to 60% lighter than previous generation Wireline Valves and incorporate the following features as standard :• Lightweight, allowing easier handling 3” Single 66kg, (146lb), Dual 114kg, (251lb) and Triple 162kg, (357lb) • Compact size, allowing shorter rig-up heights • Back-up manual closure • Threaded quick unions, allowing the use of any Bowen type or Otis type union without changing the body • Ram position indicator rods • Manifold blocks with integral equalisation, glycol and grease injection facilities • Maximum working pressure 10,000 psi H2S service • Maximum hydraulic working pressure 3,000 psi • API 6A and NACE compliant • Third Party Design Approval

Part Number L-974111 (Patent Pending) LIGHTWEIGHT BOP, LUBRICATOR AND STUFFING BOX

• Keyless Q-GUIDE™ ram design providing flexible ram configuration and positive wireline guiding • “Multiline” inner seal accommodating a range of wireline sizes PART NUMBERS


Part Number

I.D.

Working Pressure

Service

Single/Dual Triple

L-974111

3”

10,000 PSI

H2S

Single

4 3/4”-4x2 (3.750”) Elmar

L-974223

3”

10,000 PSI

H2S

Dual

4 3/4”-4x2 (3.750”) Elmar

L-974224

3”

10,000 PSI

H2S

Triple

4 3/4”-4x2 (3.750”) Elmar

Quick Union

Note: Ram line size to be specified at time of ordering

MANIFOLDS

Grease/Glycol Injection and Equalistion

Bleed Off and Gauge

Equalisation Valve


Bleed Off

Glycol Injection

• 3” Lightweight

Grease Injection

Wireline Valve Equalisation Valve


www.elmar.co.uk

Gauge Port

Manual Handle Stored

25 4


Quick Test Sub - QTS

The Elmar Quick Test Sub (QTS) is designed to save rig time while pressure testing the Wireline Pressure Control Equipment String when multiple wireline runs are required. The Elmar Quick Test Sub is inserted either above or below the wireline valve at the position of the joint normally opened to insert and retrieve tools from the well. After performing the first pressure test to check the integrity of the whole String, subsequent pressure tests can be made using the Quick Test Sub to verify the integrity of the joint disconnected, rather than having to test the whole assembly. This is achieved by connecting a small hydraulic hand-pump to the Quick Test Sub and testing the joint ‘O’ ring seal from the outside. It is estimated that the use of the Elmar Quick Test Sub can reduce the time needed to pressure test the String at each subsequent test by more than 1/2 hour.

• Saves time on pressure test due to design features • Eliminates prospect of contaminating well with test fluids • Saves on glycol • Eliminates risks of pressure testing with perforating guns Metal to metal seal, seals valve after pressure test

26 4

Hand pump connection

PART NUMBERS

HAND PUMP ASSEMBLY (10,000 PSI W.P.)

Part Number

I.D.

Working Pressure

Service

Connections

Seal Kit

L-971404

3”

10,000 psi

H2S

4 3/4”-4x2 (3.750”) Elmar

L-971404K

L-972235

3”

10,000 psi

H2S

5 3/4”-4thd (4.000”) Otis

L-972235K

L-970918

3”

10,000 psi

H2S

6 1/2”-4thd (4.750”) Otis

L-970918K

L-971299

4”

10,000 psi

H2S

8 1/4”-4x2 (6.000”) Bowen

L-971299K

L-972222

4.06”

10,000 psi

H2S

6 1/8”-4x2 (4.750”) Elmar

L-972222K

L-973101

5.125”

10,000 psi

H2S

9”-4thd (6.750”) Otis

L-973101K

Part Number

L-690573


Description

L-690587

25ft

L-690586

50ft

Hose Assembly 6mm ID, 10,000psi Hose with Quick Connectors and Dust Covers


www.elmar.co.uk



The Elmar Hydraulic Tool Trap with external indicator is installed between the Wireline Valve and the lubricator string. It prevents the loss of wireline tools downhole in the event of the wire being pulled-off the rope socket, by retaining the dropping tool on a flapper. The flapper has an opening larger than the wireline, but smaller than the tool string. The flapper is operated by a hydraulic actuator, through an external handle, connected to the flapper with a low-torque pressure-balanced shaft. The external handle doubles as a tool passage indicator. The tool string may be pulled freely upwards through the tool trap. The flapper will move upwards, together with the external handle, indicating tool passage. As soon as the string bottom has cleared the flapper, the flapper will drop back into the trap position, pushed by a torsion spring. The flapper can be lifted remotely when running a tool in the well by activating the piston in the hydraulic actuator. Pumping back the piston to its original position allows the flapper to return to its trap position. The hydraulic actuator can be operated by a dual output manual pump or with an Elmar Hydraulic Control Module. • • • •

• Hydraulic Actuator

Lightweight: L-971169 Positive tool passage indicator Pressure-balanced flapper shaft Remote hydraulic operation. Enhanced operational safety • Can be operated manually in case of hydraulic failure Option: • Manual Tool Trap with external indicator CROSS SECTION DETAIL

• Flapper

• Handle



I.D.

Working Pressure

Service

Quick Union

L-974814

2 1/2”

15,000 psi

H2S

6 5/16”-4thd (3.750”) Bowen

L-976271

2 1/2”

10,000 psi

H2S

6 5/16”-4thd (4.375”) Bowen

L-971169

3”

10,000 psi

H2S

4 3/4”-4x2 (3.750”) Elmar

L-978383

3”

5,000 psi

H2S

5 3/4”-4thd (4.000”) Otis

L-974828

3”

10,000 psi

H2S

6 5/16”-4thd (4.375”) Bowen

L-974794

4”

10,000 psi

H2S

8 1/4”-4x2 (6.000”) Bowen

L-972219

4 1/16”

10,000 psi

H2S

6 1/8”-4x2 (4.750”) Elmar

L-978441

5 1/2”

5,000 psi

STD

8 1/4”-4x2 (6.750”) Bowen


Description

L-690750

Tool Trap Hand Pump

L-690615

50ft Hose Assembly

www.elmar.co.uk

27 4



The SSR Integral Lubricator Section is a pressure containing cylinder used when performing wireline operations. Its purpose is to allow the Wireline Tool String to be raised above the wellhead prior to and after wireline operations, thereby enabling the wellhead valve to be opened and closed, allowing entry and exit from the well bore. During slickline operations, three Lubricator Sections are normally used, each having a different ID, the uppermost section having the smallest, then opening out to the lower section with largest ID. During electric line operations the lubricators normally have the same ID.


Unions 5 1/2" - 4x2 'BB'

5,000psi

5" - 4THD 'OO'

10,000psi

6 5/16" - 4THD 'BB'

10,000psi

5 3/4" - 4THD 'OO'







5,000psi

6 1/2" - 4THD 'OO'

10,000psi


10,000psi

SPECIFICATIONS

28 4





SSR Integral Lubricator A014/A016


www.elmar.co.uk



The SSR Lubricator Section is used when performing wireline or electric line operations with 1/2” NPT Bleed Port Fitted. Quick Unions are of the screwed type with a SSR ACME thread, which incorporates primary ‘O’ Ring Seal with metal back-up. Det Norske Veritas and Lloyds Design type approval is available if required.


Unions 4 3/4" - 4THD ‘BB’

5,000psi

5" - 4THD 'OO'

10,000psi

6 5/16" - 4THD 'BB'

10,000psi

5 3/4" - 4THD 'OO'








Unions 5 1/2" - 4x2 'BB'

5,000psi

5" - 4THD 'OO'

10,000psi

6 5/16" - 4THD 'BB'

10,000psi

5 3/4" - 4THD 'OO'



5,000psi

6 1/2" - 4THD 'OO'

10,000psi


10,000psi


Unions 8 1/2" - 4x2 'BB' (6.750") Seal Dia. 8 1/4" - 4THD 'OO'

10,000psi

8 7/8" - 4x2 'BB'

10,000psi

9" - 4THD 'OO'






Unions 9 7/8" - 4x2 'BB'

5,000psi

9 1/2" - 4THD 'OO'

10,000psi

12 1/4" - 4THD 'BB'

10,000psi

11 1/2" - 4THD 'OO'

SPECIFICATIONS





SSR Screwed Lubricator


www.elmar.co.uk

29 4


Bleed-Off Sub

For applications when a bleed-off port is required on the lubricator string , subs are available with a 1/2" NPT Port for connection of a suitable valve.

BLEED-OFF SUB IN POSITION

ELMAR

• Slickline Head

• Ball Check Valve • Tool Catcher • Needle Valve


30 4

• Bleed-Off Sub

• Quick Test Sub • Lightweight Wireline Valve


I.D.

Working Pressure

Service

Quick Union

Bleed Port

L-974292

3”

10,000 psi

H2S

4 3/4”-4x2 (3.750”) Elmar

1/2” NPT

L-974293

4 1/16”

10,000 psi

H2S

6 1/8”-4x2 (4.750”) Elmar

1/2” NPT

L-970915

3”

10,000 psi

STD

4 3/4”-4thd (3.750”) Bowen

1/2” NPT

L-970916

3”

10,000 psi

H2S

6 5/16”-4thd (4.375”) Bowen 1/2” NPT


Description

L-500060

Needle Valve, 10,000 psi H2S 1/2” NPT


• Pump-in Sub


www.elmar.co.uk



The Elmar "Lite" lubricators enable the wireline tool string to be introduced or retrieved from a well bore under pressure. They are normally positioned above the Wireline Valve, Tool Trap or Quick Test Sub. By using high strength Stainl ess Steel Alloys, the weight of a lubricator section is reduced by up to 70% with respect to conventional integral lubricators. The Elmar "Lite" lubricator consists of four basic parts: a quick union collar, a male quick union, a lubricator tube, and a female quick union. The quick unions are manufactured in H2S resistant alloy steel to prevent galling. Elmar "Lite" lubricators are supplied with a 3" or 4 1/16" bore, and are rated 10,000 psi H2S service. The Elmar Lightweight quick unions have been selected for optimum weight reduction and to prevent unsafe cross-string assembly. Upper and lower adapters are available to connect existing equipment. These are rated 5,000 psi or 10,000 psi depending on the type of connection. • Corrosion Resistant Tube made from high strength NACE Certified Stainless Steel • Quick unions are coupled through Premium Elmar Lite Coupling: - Tube-to-union seal is metal-to-metal backed-up by O-Ring - Special handling tools supplied. Calibrated torque is not required. • Bending stresses at the thread undercut are minimised.

31 4

• Elmar Lightweight Quick Unions: - 3" ID: 4 3/4"- 4x2 (3.750" seal dia) - 4 1/16" ID: 6 1/8"- 4x2 (4.750" seal dia) ACCESSORIES L-973957

3” Torque Tool

L-973958

4 1/16” Torque Tool

3” I.D. LIGHTWEIGHT LUBRICATOR Part Number

Upper Connections

Lower Connections

I.D.

W.P.

Service

L.

W.

L-971246

4 3/4”-4x2 (3.750”) Elmar Box

4 3/4”-4x2 (3.750”) Elmar Pin

3”

10K

H2S

4ft

54 lb

L-971247

4 3/4”-4x2 (3.750”) Elmar Box

4 3/4”-4x2 (3.750”) Elmar Pin

3”

10K

H2S

5ft

63 lb

L-971248

4 3/4”-4x2 (3.750”) Elmar Box

4 3/4”-4x2 (3.750”) Elmar Pin

3”

10K

H2S

6ft

72 lb

L-971249

4 3/4”-4x2 (3.750”) Elmar Box

4 3/4”-4x2 (3.750”) Elmar Pin

3”

10K

H2S

8ft

90 lb

L-971251

4 3/4”-4x2 (3.750”) Elmar Box

4 3/4”-4x2 (3.750”) Elmar Pin

3”

10K

H2S

10ft

108 lb

Buttress Type Thread

Up to 70% lighter

4 1/16” I.D. LIGHTWEIGHT LUBRICATOR Part Number

Upper Connections

Lower Connections

I.D.

W.P.

Service

L.

W.

L-971846A

6 1/8”-4x2 (4.750”) Elmar Box

6 1/8”-4x2 (4.750”) Elmar Pin

4.06”

10K

H2S

4ft

96 lb

L-971846B

6 1/8”-4x2 (4.750”) Elmar Box

6 1/8”-4x2 (4.750”) Elmar Pin

4.06”

10K

H2S

5ft

113 lb

6 1/8”-4x2 (4.750”) L-971846C Elmar Box

6 1/8”-4x2 (4.750”) Elmar Pin

4.06”

10K

H2S

6ft

129 lb

6 1/8”-4x2 (4.750”) L-971846D Elmar Box

6 1/8”-4x2 (4.750”) Elmar Pin

4.06”

10K

H2S

8ft

161 lb

6 1/8”-4x2 (4.750”) Elmar Box

6 1/8”-4x2 (4.750”) Elmar Pin

4.06”

10K

H2S

10ft

193 lb

L-971846E


www.elmar.co.uk



The Elmar Chemical Injection Sub is designed to apply a de-icing agent or corrosion inhibitor to the wireline during well service operations. Installed below the grease injection control head or slickline stuffing box, the Elmar chemical injection sub utilises replaceable felt packings to coat the wireline and prevent the chemical from passing downhole. The Elmar chemical injection sub consists of a one piece body with integral quick unions on both ends, a quick union collar assembly, a manifold injection block assembly with integral check valve and a felt packing retainer assembly. The check valve assembly is designed for easy and quick replacement. Elmar chemical injection subs are available in a full range of wire sizes, and 5,000 psi to 15,000 psi working pressures.

1/8” NPT Thread

32 4

Check Valve Assembly

• Lightweight: L-972901/L-972877 • One piece body with integral quick unions • Integral check valve • Available to suit all wire sizes • Other sizes available upon request


Working Pressure

Service

Quick Union 4 3/4”-4x2 (3.750”) Elmar

L-972901

.125”

10,000 psi

H2S

L-976217

.125”

5,000 psi

H2S

L-978641

.125”

10,000 psi

H2S

5 3/4”-4thd (4.000”) Otis

L-972877

.125”

10,000 psi

H2S

6 1/8”-4x2 (4.750”) Elmar

L-978049

.125”

10,000 psi

H2S

6 5/16”-4thd (4.375”) Bowen

L-972683

.125”

10,000 psi

H2S

6 1/2”-4thd (4.750”) Otis

L-970273

7/32”

5,000 psi

H2S

4 3/4”-4thd (3.750”) Bowen

L-976595

7/32”

10,000 psi

STD

4 3/4”-4thd (3.750”) Bowen

L-974664

7/32”

15,000 psi

H2S

6 1/4”-4thd (4.000”) Otis

5”-4thd (3.500”) Otis


www.elmar.co.uk



The Elmar Hydraulic Tool Catcher is a safety device for installation below the Grease Injection Head or Slick Line Stuffing Box. If the tool is pulled into the top of the lubricator and the wire stripped from the rope socket, the Tool Catcher will engage the tool's fishing neck and prevent the l oss of the tool string into the well bore. The Tool Catcher is designed to be fail-safe: it is permanently in the catch position and requires hydraulic pressure to release. Elmar Hydraulic Tool Catchers for electric line are normally supplied with an integral ball check valve assembly, and a top connection into which a grease head can be directly screwed. For slick line operations Elmar Hydraulic Tool Catchers are available with quick unions top and bottom. Elmar Hydraulic Tool Catchers are available with ratings from 5,000 psi to 15,000 psi WP, STD and H2S Service. Collet sizes vary from 1" to 1 3/4" fishing necks. Multi-catch options are available in two ranges: 1" to 1 3/4" and 1 3/16" to 2 5/16".

PART NUMBERS

• Ball Check

Part Number

Collet Size

Working Pressure Service

Quick Union Male Pin

L-971167

1 3/16”

10,000 psi

H2S

4 3/4”-4x2 (3.750”) Elmar

2”-10TPI Acme Box

L-974439

1 3/16”

10,000 psi

STD

4 3/4”-4thd (3.750”) Bowen


L-974440

1 3/16”

10,000 psi

STD

4 3/4”-4thd (3.750”) Bowen

2”-10TPI Acme Box

L-972218

1 3/16”

10,000 psi

H2S

6 1/8”-4x2 (4.750”) Elmar

2”-10TPI Acme Box

L-974569

1 3/16”

15,000 psi

H2S

6 5/16”-4thd (3.750”) Bowen


L-974661

1 3/16”

10,000 psi

H2S

6 5/16”-4thd (4.375”) Bowen


L-974715

1 3/16”

10,000 psi

H2S

8 1/4”-4x2 (6.000”) Bowen

2”-10TPI Acme Box

L-974816

1 3/8”

10,000 psi

H2S

5 3/4”-4thd (4.000”) Otis

2”-10TPI Acme Box

L-974919

1 3/16”

5,000 psi

H2S

4 3/4”-4thd (3.750”) Bowen

2”-10TPI Acme Box

L-974997

1 3/16”

5,000 psi

H2S

4 3/4”-4thd (3.750”) Bowen


L-975268

1 3/16”

10,000 psi

H2S

5 3/4”-4thd (4.000”) Otis

2”-10TPI Acme Box

L-975279

1 3/16”

10,000 psi

H2S

6 5/16”-4thd (4.375”) Bowen

2”-10TPI Acme Box

L-975719

1 3/16”

10,000 psi

H2S

8 1/4”-4x2 (6.000”) Bowen


L-975846

1 3/16”

5,000 psi

STD

5”-4thd (3.500”) Otis

2”-10TPI Acme Box

L-976010

1 3/8”

10,000 psi

H2S

8 1/4”-4x2 (6.000”) Bowen

2”-10TPI Acme Box

L-976157

1 3/16”

10,000 psi

H2S

6 5/16”-4thd (4.375”) Bowen

6 5/16”-4thd (4. 375”) Bowen

L-976245

1 3/8”

10,000 psi

H2S

6 5/16”-4thd (4.375”) Bowen

2”-10TPI Acme Box

Valve

• Hydraulic Tool Catcher

Typical Elmar Combination Hydraulic Tool Catcher/Ball Check Valve ACCESSORIES Part Number

Description

Hand Pump Assembly 6,500 psi (Steel)

L-690730


Description

L-690760

50ft

L-690740

100ft



www.elmar.co.uk

Top Connection

33 4


Quick-Interchange Tool Catcher for 1 3/8” Cable Head

The Elmar Quick-Interchange Tool Catcher allows the field crew to quickly and easily change between slickline and electric line operations without remaking either rope socket.

• Stuffing Box

• Enviro™ • Line Wiper

This is made possible by the unique features of a 1.5” through-bore and a split tool stop that can be inserted after the head is passed through the Tool Catcher body. This configuration allows considerable savings in rig time, minimises the use of consumable supplies and reduces the risks of human error when making-up new rope sockets between runs. An optional Cable Head Protector Sleeve is also available to protect the cable, head and rope socket during interchange or transportation. The slickline and electric line heads can be made up before the operation after passing the lines through their respective Stuffing Box and Ball Check Valve Assembly or Enviro™ Grease Injection Head and Ball Check Valve Assembly. The Cable Head Protector Sleeve is installed, connected to the Ball Check Valve Quick Union.

• Slickline Stuffing Box & Blowout Plug

• Grease Head

When ready to rig up, the Protector Sleeve is removed, the Tool Catcher is pumped open, the tool stop removed and the required cable head (slickline or electric line) is passed through the 1.5” through bore of the Tool Catcher body. After installing the split tool stop around the cable, the quick union at the bottom of the Ball Check Valve is made up to the Tool Catcher and the hydraulic pressure released, resetting the Tool Catcher to the catch position. The procedure is reversed to rig down one line and replace it with the other.

34 4

Up to one hour of rig time is saved at each change-over. The fishing neck size can be changed by installing the corresponding collet assembly and tool stop.

• BCV with QUICK-INTERCHANGE TOOL CATCHER SYSTEM

Elmar Quick Union

Part Number

• Electric Line Cable Head

Description

L-979540


L-979184


L-971444

Enviro™ Grease Injection Control Head 10,000 psi, H2S, 4 Concentric Flotubes - wire size to be specified

• Slickline Cable Head

• Cable Head Protector Sleeve

L-972019

Ball Check Valve 10,000 psi, H2S, with 3 3/4”-5thd (2.500”) Elmar male pin and collar

L-975279

Combination Tool Catcher and Ball Check Valve, 10,000 psi, H2S, with 6 5/16”-4thd (3.750”) Bowen male pin and collar - fish neck size to be specified

L-978707

Combination Tool Catcher and Ball Check Valve, 10,000 psi, H2S, with 6 1/2”-4thd (3.750”) Otis male pin and collar - fish neck size to be

• Split Tool

specified L-971167

Stop

Combination Tool Catcher and Ball Check Valve, 10,000 psi, H2S, with 4 3/4”-4x2 (3.750”) Elmar male pin and collar - fish neck size to be specified

• Handling Sub • Elmar Quick Union

• Tool Catcher

L-971174

Cable Head Protection Sleeve

L-972027

Tool Catcher Handling Sub for 3 3/4”-5thd Elmar Union

Similar equipment is available for alternative flotube types, quick union sizes, working pressures and services. A Split Tool Stop is available for modification of many types of existing Elmar Combination Tool Catchers with Ball Check Valve so as to up-grade to the Quick-Interchange feature. Please ask for details.


www.elmar.co.uk



The Elmar Grease Injection Control Head is designed to create a seal around a moving wireline, allowing intervention access to wells under pressure. Positioned at the uppermost point of the pressure control equipment string, the Elmar Grease Injection Control Head comprises two major sub-assemblies, the stuffing box or pack-off and the flotube assembly.

• Gland (1) • Line Rubber (1) • Interlocking

The stuffing box is designed to pack-off on a stationary wireline by means of a pack-off rubber energised by hydraulic pressure.

Seat (1)

Two types of flotube assemblies are available, the "solid” type and the “concentric” type, as described in this data sheet. The concentric flotube assembly is made up of an inner flotube sized to fit tightly around the wireline and an outer sleeve to support the assembly.

• Flotube

To prepare for operations, the wireline is threaded through the components of the Elmar Grease Injection Control Head before the rope socket and wireline head are made-up. When entering a well under pressure, viscous grease is injected into the flotubes at a pressure greater than the existing well pressure. The grease fills the annular space between the inner wall of the flotube and the outside surface of the wireline, forming a liquid seal that contains the well fluids while allowing wireline movement.

• Injection Check Valve

The Elmar Grease Injection Control Head is supplied with pin threaded connections top and bottom. The upper pin is 2" line pipe for connection of a line wiper. The bottom connection can be mated to a quick-union, or a ball check valve/tool catcher combination. An optional Line Wiper is normally connected on top of Stuffing Box. When changing line size, a different line size kit is needed for the stuffing box, identified by the Line Size Code letter. See overleaf for details. Flotubes recommended ID = Wireline OD + 0.003" to 0.008". ORDERING INFORMATION Part No. of Grease Injection Control Head (from table below) Line size (kit) to be specified - L-971278* L (see table overleaf)

• Additional Flotube and Injection Coupling Assembly L-971218


Note: Parts included in line size kit (1). Seal Kit (O-Ring and BURs) does not include line size kit.

Flotube size to be specified (see table overleaf) If dual injection is required, order separately (Qty 1) L-971218 in addition to the standard grease head with 1 x manifold PART NUMBERS Part Number of Working Number Flow Tubes Pressure Service

Bottom Connection

Top Connection

Seal Kit

L-979470

3

10,000 psi

H2S

2”-10TPI Acme Pin

2” Line Pipe Pin

L-979470K

L-978385

4

10,000 psi

H2S

2”-10TPI Acme Pin

2” Line Pipe Pin

L-978385K

L-970635

5

10,000 psi

H2S

2”-10TPI Acme Pin

2” Line Pipe Pin

L-970635K

L-971229

6

10,000 psi

H2S

2”-10TPI Acme Pin

2” Line Pipe Pin

L-971229K

L-971218

1

10,000 psi

H2S

2”-10TPI Acme Pin

2”-10TPI Acme Box

L-971218K

TEST FIXTURE L-972410

Test Plug (Dummy Packer) for Stuffing Box

L-971281

Test Rod Assembly for Stuffing Box, 3/16” - 15/32” Line Range

L-972264

Test Cap 2”-10TPI Box for flotube/sleeve connection

ACCESSORIES (Other sizes available on request) L-971641

Flotube Go-NoGo gauge 0.233” and 0.235”

L-971642



www.elmar.co.uk

35 4


Wireline Grease Injection Control Head Cont’d ORDERING TABLE

• Gland (1)

*Line Size Code

Line Size

B

3/16” 0.188” (1-18)

• Line Rubber (1) • Interlocking

Gland (1)

L-971840

Line Rubber (1)

L-972200

Inter-locking Seat (1)

Flotube ID

Flotube

L-972240

.177 .183 .186 .189 .193

L-976184 L-974570 L-972380 L-974571

L-972250

.196 .199 .201 .204 .208 .211 .216 .219 .222 .224 .226 .228 .231 .232 .236 .239 .240 .243 .248

L-976696 L-976650 L-976163 L-977167 L-975439 L-975440 L-974572 L-974538 L-971129 L-972370 L-972680 L-978002 L-977887 L-977899 L-971130 L-977315 L-974573 L-972868 L-974507 L-972869 L-972871 L-973449 L-973571 L-973572 -

Seat (1)

C

• Flotube

36 4

L-972150

L-972200

D

1/4” 0.250”

L-972160

L-972200

L-972260

.254 .256 .258 .260 .261 .262 .264 .267

E

9/32” 0.281”

L-971232

L-978180

L-978181

.287 .295 .298 .306

L-978175 L-971312 L-971436 L-979643 L-976938 L-976538 L-976539 L-976258 L-976605 L-973937 L-976606 L-973234 L-976607 L-980217

F

5/16” 0.312” (1-32)

L-972170

L-972210

L-972270

.312 .315 .316 .321 .326 .329 .332 .335 .337 .341

G

3/8” 0.375”

L-972180

L-972220

L-972280

.366 .373 .376 .384

L-970429 L-978176

.399 .404 .411 .416 .423 .425 .427 .433 .436

L-970946 L-970571 L-970572 L-970573 L-970106 L-971639

.467 .472 .477

L-972906 L-979388 L-979088


7/32” 0.219” (1-20) (1-22) (2-23)

H

7/16” 0.438” (7-42)

L-972190

L-972230

L-972290

J

15/32” 0.469” (7-46)

L-976291

L-976295

L-976292


OPTION: LINE WIPER Part Number

Wire Size

L-831210

3/16” wire

L-831200

7/32” wire

L-831220

5/16” wire




www.elmar.co.uk



The Elmar Enviro™ Grease Injection Control Head is designed to create a seal around a moving wireline, allowing intervention access to wells under pressure.

• Upper Bush (1) • Upper Gland (1) • Line Rubber (1)

• Spacer (1) • Packing (1) • Lower Gland (1)

• Flotube

Positioned at the uppermost point of the pressure control equipment string, the Elmar Enviro™ Grease Injection Control Head comprises two major sub-assemblies, the Enviro™ Combination Stuffing Box and Line Wiper and the Flotube Assembly. The hydraulic stuffing box is designed to pack-off on a stationary wireline by means of a pack-off rubber, the hydraulic line wiper will wipe excess grease from a moving wireline. Two types of flotube assemblies are available, the "solid” type and the “concentric” type, as described in this data sheet. The concentric flotube assembly is made up of an inner flotube sized to fit tightly around the wireline and an outer sleeve to support the assembly. To prepare for operations, the wireline is threaded through the components of the Elmar Enviro™ Grease Injection Control Head before the rope socket and wireline head are made-up. When entering a well under pressure, viscous grease is injected into the flotubes at a pressure greater than the existing well pressure. The grease fills the annular space between the inner wall of the flotube and the outside surface of the wireline, forming a liquid seal that contains the well fluids while allowing wireline movement. The Elmar Enviro™ Grease Injection Control Head is supplied with a pin threaded connection on bottom and a wire tulip guide on top. When changing line size, a different line size kit is needed for the Enviro™ Combination Stuffing Box and Line Wiper, identified by the Line Size Code letter. See overleaf for details.


Flotubes recommended ID = Wireline OD + 0.003" to 0.008". The bottom connection can be mated to a quick-union, or a ball check valve/tool catcher combination. ORDERING INFORMATION Part No. of Enviro Grease Injection Control Head (from table below) Line size (kit) to be specified - L-972039* L (see table overleaf) Flotube size to be specified (see table overleaf)




If dual injection is required, order separately (Qty 1) L-971218 in addition to the standard grease head with 1 x manifold PART NUMBERS Part Number of Working Number Flow Tubes Pressure Service

Bottom Connection

Top Connection

Seal Kit

L-971443

3

10,000 psi

H2S

2”-10TPI Acme Pin

Wire Tulip Guide

L-971443K

L-971444

4

10,000 psi

H2S

2”-10TPI Acme Pin

Wire Tulip Guide

L-971444K

L-971445

5

10,000 psi

H2S

2”-10TPI Acme Pin

Wire Tulip Guide

L-971445K

L-971446

6

10,000 psi

H2S

2”-10TPI Acme Pin

Wire Tulip Guide

L-971446K

L-971218

1

10,000 psi

H2S

2”-10TPI Acme Pin

2”-10TPI Acme Box

L-971218K

TEST FIXTURE L-972201

Test Plug (Dummy Packer) for Stuffing Box

L-972241

Test Spacer for Line Wiper

L-972264

Test Cap 2”-10TPI Box for flotube/sleeve connection

ACCESSORIES (Other sizes available on request) L-971641


L-971642



www.elmar.co.uk

37 4


Enviro™ Wireline Grease Injection Control Head Cont’d ORDERING TABLE *Line Size Code

Line Size

Stuffing Box Packing

Line Wiper Rubber

Flotube ID

Flotube

B

3/16” 0.188” (1-18)

L-870232

L-831140

.177 .183 .186 .189 .193

L-976184 L-974570 L-972380 L-974571

L-831150

.196 .199 .201 .204 .208 .211 .216 .219 .222 .224 .226 .228 .231 .232 .236 .239 .240 .243 .248

L-976696 L-976650 L-976163 L-977167 L-975439 L-975440 L-974572 L-974538 L-971129 L-972370 L-972680 L-978002 L-977887 L-977899 L-971130 L-977315 L-974573 L-972868 L-974507 L-972869 L-972871 L-973449 L-973571 L-973572 -

• Upper Bush (1)

• Upper Gland (1) • Line Rubber (1) • Spacer (1) • Packing (1) • Lower Gland (1)

C

7/32” 0.219” (1-20) (1-22) (2-23)

L-972200

D

1/4” 0.250”

L-972200

L-831150

.254 .256 .258 .260 .261 .262 .264 .267

E

9/32” 0.281”

L-978180

L-831006

.287 .295 .298 .306

L-978175 L-971312 L-971436 L-979643 L-976938 L-976538 L-976539 L-976258 L-976605 L-973937 L-976606 L-973234 L-976607 L-980217

• Flotube

F

5/16” 0.312” (1-32)

L-972210

L-831130

.312 .315 .316 .321 .326 .329 .332 .335 .337 .341

G

3/8” 0.375”

L-972220

L-831005

.366 .373 .376 .384

L-970429 L-978176

.399 .404 .411 .416 .423 .425 .427 .433 .436

L-970946 L-970571 L-970572 L-970573 L-970106 L-971639

.467 .472 .477

L-972906 L-979388 L-979088

38 4



H

7/16” 0.438” (7-42)

L-972230

L-830056

J

15/32” 0.469” (7-46)

L-976295

L-831270




www.elmar.co.uk



The Elmar Enviro™ Combination Stuffing Box and Line Wiper is designed for use with wireline grease injection control heads, for wiping excess grease from the moving wire and for packing off on a stationary wire. This new design improves the wiping action and reduces grease spillage. Due to the unique reverse design, the line wiping efficiency is increased resulting in cleaner wire, less grease escaping from top of tool and a cleaner worksite/derrick. The Enviro™ Stuffing Box and Line Wiper can be dressed for use with braided wire from 0.188” to 0.520” diameter and can be supplied for use with concentric (2”-10TPI) or solid (2”-6-60°) type flotubes.

• 10,000 psi working pressure, H2S service • Fully certified API 6A, NACE • Wireline Guide

• Upper Bush (3)

• (1) grease return line • Line wiper check valve not required • Low pressure “Pop-off” relief valve not required • Low pressure grease return line not required • Integral grease return manifold

• Upper Gland (3)

• Pack-Off • Overall Length 32.3”

Rubber (3)


Working Pressure

Service

Bottom Connection

Seal Kit

L-980331

10,000 psi

H2S

2”-6-60° Solid Flotube Box

L-980331K

L-972039

10,000 psi

H2S

2”-10TPI Acme Concentric Flotube Box

L-972039K

• Intermediate Bushing (3)

Note: 1. Wire size to be specified when ordering 2. Seal Kits comprise O-Rings and BURs only 3. Line Size Kit

• Max O.D. 4” • Wiper Packing Element (3)

• Lower Bushing (3)

• Grease Return Manifold


www.elmar.co.uk

39 4



The Elmar Enviro™ Single Hydraulic “Compact” Pack-Off is designed to wipe clean moving cable under pressure. Positioned above the tubing/casing, the Enviro™ Single “Compact” Pack-Off is built around the wire before the wireline tool is lowered into the well. The Enviro™ Single “Compact” Pack-Off works by squeezing a rubber element which is wrapped around the wire. This element effectively seals against well pressure, as well as wiping the wire free of fluid. The Enviro™ Single “Compact” Pack-Off is designed so that the rubber element in direct contact with the wire is easily replaced. The Enviro™ Single “Compact” Pack-Off is rated to 5,000 psi working pressure (static wireline) and H2S service and is available with full material traceability and Third Party Certification. A 0-3000 psi hand pump and hose is required to operate the Enviro™ Single “Compact” Pack-Off.

SPARE PARTS

40 4

• Upper Bushing

• Packing

Wire Size

Upper Bush

Packing

Lower Bush

3/16”

L-831250

L-831140

L-831260

7/32”

L-831070

L-831150

L-831080

5/16”

L-831170

L-831130

L-831190

1/2”

L-831280

L-831120

L-831290

9/16”

L-831160

L-831120

L-831180

PRESSURE TEST ACCESSORIES L-979575

Test Stump with 4 3/4”-4thd (3.750”) Bowen Box

L-974823

Test Cap with 5”-4thd (3.500”) Qtis Box

L-978423

Test Stump with 5 3/4”-4thd (4.000”) Otis Box

L-975102

Test Plug (Dummy Packing Element)

L-690730

Hand Pump

L-691080

Hose Assembly x 25ft

L-690760

Hose Assembly x 50ft

• Lower Bushing


Working Pressure

Service

L-972872

5 ,0 00 ps i

H 2S

L-973105

5,000 psi

H2S

Bottom Connection

Seal Kit

4 3/ 4” -4 th d ( 3. 75 0” ) Bo we n p in & co ll ar L-972872K 5”-4thd ( 3.500”) Otis pin & collar

L-973105K

DIMENSIONS AND WEIGHTS Clean I.D.

Height

Weight

1.74”

26 in (66 cm)

75lbs (34kg)

Note: 1. Other quick union sizes are available upon request 2. Wire size to be specified when ordering 3. Seal Kit does not include line sized parts - order separately


www.elmar.co.uk



The Elmar Enviro™ Dual Hydraulic “Compact” Pack-Off is designed to wipe clean moving cable under pressure. Positioned above the tubing/casing, the Enviro™ Dual “Compact” Pack-Off is built around the wire before the wireline tool is lowered into the well. The Enviro™ Dual “Compact” Pack-Off works by squeezing each of the two independent rubber elements which are wrapped around the wire. Each element seals on the cable outer armour against well pressure, as well as wiping the wire free of fluid. The Pack-Off is designed so that the rubber element in direct contact with the wire is easily replaced. (2) 0-3000 psi hand pumps and hoses are required to operate the Dual Pack-Off.

SPARE PARTS, QTY (2) EACH ITEM Wire Size

Upper Bush

Packing

Lower Bush

3/16”

L-831250

L-831140

L-831260

7/32”

L-831070

L-831150

L-831080

5/16”

L-831170

L-831130

L-831190

1/2”

L-831280

L-831120

L-831290

9/16”

L-831160

L-831120

L-831180

PRESSURE TEST ACCESSORIES

• Upper Pack-Off

• Minimum I.D. 1.74”

L-979575

Test Stump with 4 3/4”-4thd (3.750”) Bowen Box

L-974823

Test Cap with 5”-4thd (3.500”) Otis Box

L-978423

Test Stump with 5 3/4”-4thd (4.000”) Otis Box

L-975102

Test Plug (Dummy Packing Element)

L-690730

Hand Pump

L-651192

Twin Hose Assembly x 25ft

L-652774

Twin Hose Assembly x 50ft

41 4

PART NUMBERS

• Lower Pack-Off

Part Number

Working Pressure

Service

L-970338

5 ,0 00 ps i

H 2S

L-973711

5,000 psi

H2S

5”-4thd (3.500”) Otis pin & collar

L-973711K

L-973663

5, 000 ps i

H2S

5 3/4 ”- 4t hd (4. 000 ”) Ot is pi n & co ll ar

L-973663K

Bottom Connection

Seal Kit

4 3/ 4” -4 th d ( 3. 75 0” ) B ow en pi n & co ll ar L-970338K

DIMENSIONS AND WEIGHTS Clean I.D.

Height

Weight

1.74”

41 in (104 cm)

99lbs (45kg)

Note: 1. Other quick union sizes are available upon request 2. Wire size to be specified when ordering 3. Seal Kit does not include line sized parts - order separately


www.elmar.co.uk

TRANSPORT RACKS

Slickline Transport Baskets

SSR manufacture a range of transport baskets for slickline pressure control equipment. The baskets can be manufactured to various standards, BE 7072, BSEN 12079, DNV 2.7-1 etc. The baskets range from simple lubricator transportation units to full slickline rig up equipment to include Wireline Valves, Lubricators, Stuffing Box, Crossovers, Hay Pulleys, Hand Pumps and Hoses. The units on this page are an example of the range of equipment available.

MLA2-009 Lubricator transportation frame assembly manufactured to BSEN12079 specification with four point lift and forklift pockets in the base.

MLA3-Series Lubricator and Wireline Valve transportation frame assembly manufactured to BS 7072 specification with solid sides, four point lift and forklift pockets in the base.

Containing the following equipment: • 2 x 5 1/8" x 10 Ft Lubricators • 2 x 5 1/8" x 5 Ft Lubricators • 2 x 5 1/8" x 3 Ft Lubricators The equipment is held in place by scallops and secured by (3) off ratchet strops.

Containing the following equipment: • 4 x 3" ID x 8 Ft Lubricators • 1 x 3" ID x 4 Ft Lubricators • 1 x Stuffing Box c/w 14" Sheave and Bracket • 1 x 14" Hay Pulley • 1 x Portable BOP Control Panel The unit contains a toolbox area for hand pumps and BOP hoses. The equipment is held in place by scallops and secured by ratchet strops.

42 4

MLA3-013 Lubricator and Wireline Valve transportation frame assembly manufactured to BS 7072 specification with open sides, four point lift and forklift pockets in the base. Containing the following equipment: • 2 x 4" ID x 8 Ft Lubricators • 2 x 3" ID x 8 Ft Lubricators • 1 x Stuffing Box c/w 16" Sheave and Bracket • 1 x 4" ID Single Hydraulic Wireline Valve • 1 x 4" to 3" Crossover

The unit contains a tool box for hand pumps and hoses and the equipment is held in place by scallops and secured by (3) off ratchet strops.


www.elmar.co.uk

5 Series 10,000 psi 2-BOP Pressure Equipment System

TRANSPORT RACKS

This system consists of the 5 Series control module, transport frame and a full set of 2 1/2” I.D. or 3” I.D. pressure control equipment.

• Accommodates single or dual BOPs, all accessories and 80ft of lubricator • BOPs housed in galvanised cages for ease of use • Top or end loading of module into frame • Galvanised lubricator runners (4 or 6ft joints) • Galvanised lubricator profiles (8 or 10ft joints) • Forklift runners • Large storage locker • Heavy duty, single lift transport frame

Part Number L-690329 WEIGHTS

CONTROL MODULE AND BOP

Weight pounds

1,760

kilos

800

43 4

DIMENSIONS inches

L 148

W 48

H 70

centimetres

L 375

W 121

H 178

ACCOMODATES THE FOLLOWING Lubricator x 8 Single or Dual BOP

• L-696950 5 Series 2-BOP Grease and Hydraulic Control Module

Grease and Hydraulic Control Module L-696950 Grease Head Tool Trap Tool Catcher Crossover Accessories

EQUIPMENT STORAGE LAYOUT

• 2 1/2” 10,000 psi W.P. H2S Service Dual Compact BOP and Transport Cage


www.elmar.co.uk


TRANSPORT RACKS

This system consists of the 10 Series control module, transport frame and a full set of 2 1/2", 3” or 4" I.D. pressure control equipment.

• Accommodates a triple BOP, all accessories and 80ft of lubricator • BOP’s housed in galvanised cages for ease of use • Galvanised lubricator runners for 4, 6, 8 and 10ft joints • Forklift runners • Large storage locker • Heavy duty, single lift transport frame

Part Number L-690015 CONTROL MODULE AND BOP

WEIGHTS Weight

44 4

pounds kilos

2,552 1,160

DIMENSIONS inches

L 161

W 53

H 80

centimetres

L 408

W 135

H 203

ACCOMODATES THE FOLLOWING Lubricator x 8 Single, Dual or Triple BOP

• L-697200 10 Series 3-BOP Grease and Hydraulic Control Module



• 3” 10,000 psi W.P. H2S Service Triple Compact BOP and Transport Cage


www.elmar.co.uk

“E-Lite” Transport System

TRANSPORT RACKS

This system consists of the 5 Series “E-Lite” control module and a full set of lightweight 3” or 4 1/16” I.D. pressure control equipment.

• Accommodates single, dual or triple BOPs, all accessories and 80ft of lubricator • BOPs housed in galvanised cages for ease of use • Top loading of module into frame • Galvanised lubricator profiles (4 to 10ft joints) • Forklift runners • Large storage locker • Heavy duty, DNV 2.7-1 compliant, single lift transport frame Options: • L-690598 3” I.D. “lightweight” transport rack • L-690665 4 1/16” I.D. “lightweight” transport rack

Part Number L-690598 CONTROL MODULE AND BOP

WEIGHTS Weight pounds

2,646

kilos

1,200

DIMENSIONS inches

L 138

W 51

H 67

centimetres

L 351

W 130

H 171

ACCOMODATES THE FOLLOWING Lubricator x 8 Single, Dual or Triple BOP

• L-690597 5 Series “E-Lite” 3-BOP Grease and Hydraulic Control Module



• 3” 10,000 psi W.P. H2S Service Dual “Lightweight” BOP


www.elmar.co.uk

45 4


TRANSPORT RACKS

This system consists of the 15 Series grease and hydraulic control modules, transport frame and a full set of 2 1/2” I.D. or 3” I.D. pressure control equipment.

• Accommodates 3 BOPs, all accessories and 80ft of lubricator • Triple BOP housed in galvanised cage for ease of use • Galvanised lubricator runners for 4, 6, 8 and 10ft joints • Forklift runners • Large storage lockers • Heavy duty, single lift transport frame

Part Number L-690208 WEIGHTS

GREASE/HYDRAULIC CONTROL MODULES

Weight pounds

3,748

kilos

1,700

DIMENSIONS

46 4

inches

L 157

W 62

H 74

centimetres

L 398

W 157

H 189

ACCOMODATES THE FOLLOWING Lubricator x 8

• L-697830 15 Series 3-BOP Hydraulic Control Module

Triple BOP Hydraulic Control Module L-697830 Grease Control Module L-695740 Grease Head Tool Trap Tool Catcher Crossover Accessories


• L-695740 15 Series Grease Control Module


www.elmar.co.uk


5 1/2” Single Manual Heavy Duty Wireline Valve

Elmar manufacture a manually operated single wireline valve with a 5 1/2" ID and a safe working pressure of 5,000 psi for open hole logging. This along with a hydraulic line wiper and stuffing box L-971780 gives protection against pressure in open hole situations. The manually operated wireline valve can only be mechanically opened and closed by turning handles that are connected to a threaded shaft which screws into the body of the wireline valve. At the end of the shaft is a plate that locks into the back of the ram body and pushes and pulls the ram depending on the direction you turn the handles. Single manual ram wireline valves are to be found in service with working pressure ratings up to 5,000 psi, and have an ACME threaded body with O-ring seal.

HYDRAULIC PACK-OFF (HLWB)

The Hydraulic Pack-Off and Stuffing Box is designed to seal on a moving cable under pressure. Positioned above the wireline valve, the internal parts are removed before the wireline tools are lowered into the well. Once the tools are in the well the internal parts can then be replaced.

• Hydraulic Pack-Off (HLWB)

• Manual Heavy Duty Wireline Valve

The Hydraulic Pack-Off and Stuffing Box works through a hydraulic hand pump which applies pressure to a rubber element that is wrapped around the wireline and therefore provides the seal. The Hydraulic Pack-Off and Stuffing Box L-971780 has a safe working pressure of 5,000 psi and is suitable for H2S service. PART NUMBERS: MANUAL WIRELINE VALVE

PART NUMBERS: HYDRAULIC PACK-OFF (HLWB)

Part Number

I.D.

Working Pressure

Service

Quick Union

L-971770

5 1/2”

5,000 PSI

H2S

7”-5thd Stub Acme Pin

L-970058

5 1/2”

5,000 PSI

H2S

8 1/4”-4x2 (6.750”) Bowen

L-973844

5 1/2”

5,000 PSI

STD

9”-4thd (7.500”) Elmar Slimline

Wire Size

Working Pressure

Service

Bottom Connection

L-971780

15/32”

5,000 psi

H2S

7”-5thd Stub Acme Box

L-973845

15/32”

5,000 psi

STD

9”-4thd (7.500”) Elmar Sliml ine Pin

L-970059

15/32”

5,000 psi

H2S

8 1/4”-4x2 ( 6.750”) Bowen Male Pin

Part Number

MANUAL WIRELINE VALVE SECTION


www.elmar.co.uk

47 4


Hydraulic Wireline Annular Valve

The Elmar Hydraulic Wireline Annular Valve is designed to seal on a moving cable under pressure. It is meant to be used for “Safety while Logging” applications and for Perforating with large guns. Positioned above the drilling BOP, or a “shooting nipple”, it offers, once rigged up, a clean bore of 6” to 6 1/2” (depending on connection type) to run a tool through. The cable and rope socket are initially threaded through the top section and connected to the head. Several elements are split or slotted for ease of assembly. In subsequent runs the top section is lifted with the logging head and remains around the cable while tools are laid down. The Elmar Hydraulic Wireline Annular Valve seals by squeezing a split rubber element which is wrapped around the wire. This element seals on the cable outer armour against well pressure, as well as wiping the wire free of fluid. It is designed so that the rubber element which is in direct contact with the wire can be easily replaced. An Air Cleaner is integral to the unit. A Hydraulic hand pump is required to operate the pack-off.

ELMAR HYDRAULIC WIRELINE ANNULAR VALVE ASSEMBLY

48 4

STUFFING BOX OR PACK-OFF HAND PUMP (STEEL) Part Number

• Quick Union

L-690730


Description

L-691080

25ft

L-690760

50ft

L-690740

100ft

• Minimum


• I.D. 2.40”

AIR HOSE ASSEMBLY Part Number

Description

L-690541

Air Hose Assembly 1/4” ID ARO Hose

• Quick Union

Passage 1 3/4”

PRESSURE TEST ACCESSORIES

• *I.D. 6” to 6 1/2”

L-970989

Test Plug Assembly, 7 9/16”-5 Stub Acme

L-971719

Test Cap Assembly, 7”-5 Stub Acme

L-970835

Overshot Test Piece Assembly

L-970838

Test Rod 15/32”

• Overshot

• Logging

SPARES

Head

L-971618K

Service Kit

L-971619K

Service Kit

L-973746K

Service Kit

L-831270

Packing 15/32”

* Depending upon bottom connection Note: Other line sizes available on request.


Working Pressure

Service

Lower Connection

I.D.

L-971618

0.46”- 0.52”

3,000 psi

STD

L-971619

0.46”-0.52”

3,000 psi

STD

7”-5thd Stub Acme Pin

6”

L-973746

0.46”-0.52”

3,000 psi

STD

9”-4thd (7.500”) Elmar Pin

6”

7 9/16”-5thd Stub Acme Box 6 1/2”


www.elmar.co.uk


Dual Hydraulic Wireline Annular Valve

The Elmar Dual Hydraulic Wireline Annular Valve is designed to seal on a moving cable under pressure. It is meant to be used for “Safety while Logging” applications and for Perforating with large guns. Positioned above the drilling BOP, or a “shooting nipple”, it offers, once rigged up, a clean bore of 6” to 6 1/2” (depending on connection type) to run a tool through. The cable and rope socket are initially threaded through the upper and middle sections and connected to the head. Several elements are split or slotted for ease of assembly. In subsequent runs the upper and middle sections are lifted with the logging head and remains around the cable while tools are laid down. The Elmar Dual Hydraulic Wireline Annular Valve seals by squeezing a split rubber element which is wrapped around the wire. This element seals on the cable outer armour against well pressure, as well as wiping the wire free of fluid. It is designed so that the rubber element which is in direct contact with the wire can be easily replaced. An Air Cleaner is integral to the unit. A Hydraulic hand pump is required to operate the pack-off. ELMAR HYDRAULIC WIRELINE ANNULAR VALVE ASSEMBLY

49 4

• Upper Section STUFFING BOX OR PACK-OFF HAND PUMP (STEEL) Part Number

• Quick Union L-690730 x (2)


Description

L-691080 x (2)

25ft

L-690760 x (2)

50ft

L-690740 x (2)

100ft


• Middle Section

• Minimum

• Quick Union

Passage 1 3/4”

• I.D. 2.40”


Description

L-690541


• *I.D. 6” to 6 1/2” • Overshot

• Lower Section PRESSURE TEST ACCESSORIES L-970989

Test Plug Assembly, 7 9/16”-5 Stub Acme

L-971719

Test Cap Assembly, 7”-5 Stub Acme

L-970835


L-970838

Test Rod 15/32”

• Logging Head * Depending upon bottom connection Note: Other line sizes available on request.

SPARES L-970483K

Service Kit

L-831270

Packing 15/32”

PART NUMBERS Part Number Wire Size L-970483

0.46”-0.52”

Working Pressure

Service

3,000 psi

H2S

Lower Connection 7”-5thd Stub Acme Pin


www.elmar.co.uk


M3000 - Dual Hydraulic Wireline Annular Valve

The Elmar Dual Hydraulic Annular Wireline Valve (M3000) is a two piece tool which is designed to seal on a moving cable under pressure and which if necessary allows the introduction of extra lubricator sections to the wireline rig-up if the operating conditions necessitate this step. It is to be used for “Safety While Logging” applications, perforating with large guns and other similar wireline intervention work. Positioned above the drilling BOP, or a “shooting nipple”, the M3000 Lower Assembly comprises a lower body and a lower packing assembly which can be easily disassembled for ease of rig-up. The M3000 Lower Assembly offers a through bore of 6 1/2” ID maximum (depending on connection type). Several elements of the lower packing assembly are either slotted or split in order that the cable head with rope socket can remain intact.

• Upper Assembly

• Tulip Wire

• Lower Assembly

Guide

• Air Cleaner • Lock-Down

• Lower

Screws

Packing Assembly

• Pump-in/ 50 4

Equalisation Port

• Lower Body

• Overshot

STUFFING BOX OR PACK-OFF HAND PUMP (STEEL)

In the course of the wireline intervention it may be necessary to add lubricator sections with the Upper Assembly installed to overcome a wireline problem e.g. bird cage or a well “kick”. A two step procedure will allow the bird cage to be removed from the well and the wireline tool to be raised above the drilling BOP in order that it may be closed. Figure 1 opposite: Illustrates the rig-up as wireline intervention work commences. Figure 2: Illustrates the position where the wireline crew have clamped the wire above the Lower Assembly, they have cut the wire and threaded the wire through the M3000 Upper Assembly and the extra lubricator section(s) and/or pump-in sub, they have tied the two loose ends of wire together and have taken the tool weight on the winch, they have removed the wireline clamp and have lowered the extra lubricator and M3000 Upper Assembly to make-up to the M3000 Lower Assembly. Figure 3: Illustrates the position after equalisation across the M3000 lower packing element and slacking off the lower packing lock-down screws to allow the lower packing to be raised with the wire/tool.

The M3000 upper and lower packing assemblies seal by squeezing a split rubber element which is wrapped around the wire. Each element seals on the cable our armour against well pressure, as well as wiping the wire free of fluid.

Part Number

The M3000 is designed so that the rubber element which is in direct contact with the wire can be easily replaced.

L-690730


An Air Cleaner is integral to the upper and lower assembly.

Description

L-691080

25ft

L-690760

50ft

L-690740

100ft


A Hydraulic hand pump is required to operate the packing element. A pump-in sub, two valves and a suitable by-pass hose are required for equalisation and bleed-off.


L-690541

Description


PRESSURE TEST ACCESSORIES L-970835


L-970838

Test Rod 0.46”

PART NUMBERS Description

Part Number

Wire Size

Working Pressure

Service

Bottom Connection

Upper Assy

L-971472

0.46”-0.52”

3,000 psi

STD

9”-4thd (7.500”) Slimline EØ5

Lower Assy

L-971473

0.46”-0.52”

3,000 psi

STD

9”-4thd (7.500”) Slimline EØ5

Note: Other line sizes available on request. 2. Seal Kits comprise O-Rings and BURs only.

SPARES L-971472K

Service Kit

L-971473K

Service Kit

L-831270

Packing 0.46”


www.elmar.co.uk


M3000 - Dual Hydraulic Wireline Annular Valve Cont’d

ELMAR DUAL HYDRAULIC ANNULAR WIRELINE VALVE 3,000 PSI WORKING PRESSURE (STD SERVICE)

• M3000 Upper Assembly

• Lower Packing Assembly

• Lubricator Section(s)

• Wireline Logging Tool 51 4

• Pump-in Sub

• Lock-down

• Lock-down

Screws

Screws Released • Lower Body

• M3000 Lower Assembly

Figure 1


Figure 2

Figure 3

www.elmar.co.uk


Slimline and Slimlite Equipment

The Elmar “Slimline” and "Slimlite" equipment complements Elmar's range of large bore pressure control equipment. Available in H2S and STD service, the equipment is typically used during “Open Hole” wireline intervention work, or for perforating operations with large casing guns.

The “Slimline” range of pressure control equipment uses lubricators made out of L-80 or P-110 Casing tubes.The “Slimline” equipment has a 1.5 safety factor with Test Pressure = 1.5 X Working Pressure in the 3,000 psi and 5,000 psi WP range. • Slimline Tube L-80 or P-110 API Casing

• Slimlite Tube High Strength Stainless Steel

Elmar’s new "Slimlite" range of pressure control equipment uses high strength stainless steel lubricator tubes with a 5,000 psi H2S service rating. Elmar "Slimlite" equipment has a 2.0 safety factor with Test Pressure = 2.0 X Working Pressure and complies with API 6A specifications. “Slimline” and “Slimlite” lubricator are available from 2ft to 20ft lengths. ELMAR SLIMLINE IDENTIFICATION CHART

52 4

Slimline Size

I.D.

Thread Details

Working Pressure

Test Pressure

Service

5 1/2”

4.89”

6 3/4”-4thd (5.375”) Slimline

5,000 psi

7,500 psi

STD

7 5/8”

6.76”

8 1/2”-4thd (7.250”) Slimline

3,000 psi

4,500 psi

STD

7 5/8”

6.76”

9”-4thd (7.500”) Slimline

5,000 psi

7,500 psi

STD

7 5/8”

6.62”

9 1/2”-4thd (7.500”) Slimline

5,000 psi

7,500 psi

H2S

ELMAR SLIMLITE IDENTIFICATION CHART 5 1/2”

4.89”

6 3/4”-4thd (5.375”) Slimlite

5,000 psi

10,000 psi

H2S

7 5/8”

6.62”

9 1/2”-4thd (7.500”) Slimlite

5,000 psi

10,000 psi

H2S

Slimline/Slimlite Unions


www.elmar.co.uk


Hydraulic Ball Valve

The Hydraulic Ball Valve is a full-opening, hydraulically controlled valve, designed for use with Surface Pressure Control Equipment. It is operated with a hydraulic hand pump or a hydraulic actuator and is normally installed below the Wireline Valve and above the Wellhead Gate Valves. This allows the pressure control equipment string to be tested to full allowable working pressure without applying pressure from above to the Wellhead Gate Valves. The Hydraulic Ball Valve is available in working pressures up to 15,000 psi and with internal diameters from 2 1/2" to 4". The Ball Valve is delivered complete with suitable top and bottom Quick Union Connections to fit the Customer's string.

• Up to 15,000 psi working pressure rating • H2S and Standard Service • 2 1/2" through to 4" ID • Integral equalizer valve • Customer's specified top and bottom unions • Operates with 3,000 psi hydraulic pressure • Isolates wellhead gate during pressure testing • Back-up of wellhead valves on work-over operations • Allows protection of perforating guns when pressure testing the surface Pressure Control Equipment

53 4

Part Number 76-000109


I.D.

Working Pressure

Service

Quick Union

76-000103

3”

5,000 psi

STD

4 3/4”-4thd (3.750”) Bowen

76-000104

2 1/2”

5,000 psi

H2S

4 3/4”-4thd (3.750”) Bowen

76-000101

2 1/2”

10,000 psi

STD

4 3/4”-4thd (3.750”) Bowen

76-000106

3”

10,000 psi

STD

4 3/4”-4thd (3.750”) Bowen

76-000109

3”

10,000 psi

STD

5 1/2”-4x2 (4.375”) Bowen

76-000123

3”

5,000 psi

H2S

5 3/4”-4thd (4.000”) Otis

76-000102

3”

10,000 psi

H2S

5 3/4”-4thd (4.000”) Otis

76-000111

3”

10,000 psi

H2S

6 5/16”-4thd (4.375”) Bowen

76-000117

4”

10,000 psi

H2S

8 1/4”-4x2 (6.000”) Bowen

76-000132

4”

10,000 psi

H2S

8 3/8”-4thd (5.250”) Otis


www.elmar.co.uk


Multi Line Ram Seal

Where conventional seals are sized for one line size only, the Elmar Multi Line Ram Seal has been designed to seal a range of line sizes from blind and cover 0.092” Slickline through to 0.312” braided line using a specially developed elastomer. The ram seal is directly interchangeable with conventional seals in Elmar’s wireline valves. For use up to 10,000 psi working pressure and -30°C to 121°C, H2S service.

Ram Detail

Part Number L-979939 6 3/8” Multi Line Ram Seal PART NUMBERS

54 4

Part Number

Working Pressure

Size

Line Size

L-980081

10,000 psi

3”

Blind to 0.312”

L-970103

10,000 psi

4” - 4 1/2”

Blind to 0.312”

L-970250

10,000 psi

5” - 5 1/2”

Blind to 0.312”

L-979939

10,000 psi

6” - 6 1/2”

Blind to 0.312”

Multi Line Ram Seal

Dual Compact Wireline Valve c/w Multi Line Ram Seals


www.elmar.co.uk


Q-GUIDE™: A New Ram Design

The Elmar Q-GUIDE™ ram, is a new proprietary design (Patents Pending) that provides a positive alignment for the wireline. V-shaped flat guides on either side of the inner seal restrict the wireline so that the section of line contacting the inner seal is always centred and parallel to the wireline valve axis. The Q-GUIDE™ has been designed to accommodate eccentric set-ups where the wireline goes through the Wireline valve body at an angle and can be trapped by the rams before falling in the cable groove. The Q-GUIDE™ style of ram has been developed to replace integral guide style rams. Inner and outer seals used in the Q-GUIDE™ are the same as used in the current styles of ram bodies. The Elmar multi-line inner seal can be used with the Q-GUIDE™ ram. The Q-GUIDE™ is available for all sizes of wireline valves.

RAM ASSEMBLY PART NUMBER BOP Size

Generic Q-GUIDE™ Assembly Number

Coding

3”

L-972667

*

*

4-4.5”

L-972668

*

*

5-5.5”

L-972632

*

*

6-6.5”

L-972631

*

*

55 4 ELASTOMER V

VITON

N

NITRILE

H

HYD NITRILE

MULTILINE RANGE - VITON

New Q-GUIDE™ Ram Assembly (Q-GUIDE™ Patents Pending)

1

Blind - 5/16”

2

5/16” - 1/2”

LINE SIZE

CONVENTIONAL RAM DESIGN

• Rams with Standard Guides Plates

A

B

0.125”

3/16”

C 7/32”

D

E

F

1/4”

9/32”

5/16”

G 3/8”

H

J

M

7/16”

15/32”

Multi

Note: Other line sizes are available upon request Ordering Example: L-972667M1 - 3” Q-GUIDE™ ram assembly dressed with multiline seals for Blind through to 5/16” wireline. L-972667FV - 3” Q-GUIDE™ ram assembly dressed with Viton seals for 5/16” wireline.

• Rams with Integral Guides


www.elmar.co.uk


Shear and Seal Wireline Ram Assembly

The Elmar Shear and Seal Wireline Ram assembly has been developed to satisfy the requirement for wireline operators to be able to shear their wire and seal the well independently of the well control equipment used by the drilling or oil company. The shear and seal ram assembly can be installed in Elmar Surelok and Compact design Wireline Valves of up to 10,000 psi working pressure and has a full bore (except 2 1/2” - 3” version) guiding and shearing capacity. For use with up to 15/32” wire, dependant on BOP ram assembly size. The ram bodies are manufactured from H2S resistant alloy steel, the elastomers from tear resistant Nitrile and the shear blades from through hardened alloy steel.

Ram Detail

Shear and Seal Ram Assembly 4 - 6 1/2” BOP Size 56 4


BOP Size

Shearing Capacity

L-977452

2 1/2” - 3”

.108” - 15/32” wireline

L-972357

4” - 4 1/2”

.108” - 15/32” wireline

L-980016

5” - 5 1/2”

.108” - 15/32” wireline

L-979366

6” - 6 1/2”

.108” - 15/32” wireline

Note: 1. Up to 15/32” shearing capabilities dependant on BOP ram sizes. 2. Hardened materials are susceptible to sulphide stress cracking (SSC).

Shear and Seal Ram

Triple Compact Wireline Valve c/w Shear and Seal Wireline Rams


www.elmar.co.uk

Safety Flow Diverter and Cable Clamp


The Safety Flow Diverter is a safety device designed to provide an extra measure of safety whenever it is necessary to work around the wellhead with the wireline valve closed on a cable and the lubricator removed. (e.g. stranded cable repairs). The Safety Flow Diverter is installed on top of the wireline valve with the cable in the wellbore. Mounting of the Diverter is possible without cutting the cable since all components are split. The Safety Flow Diverter provides an auxiliary seal around the cable to contain and divert any residual leakage through the wireline valve. The Diverter incorporates a Cable Clamp in a compact assembly. Leaked fluids are diverted through a high-pressure hose.

• Protects personnel from residual leakage through Wireline Valve • 1/4” NPT Drain Port

• Integral Cable Clamp available for all electrical wireline sizes • Available to fit all equipment strings • 5,000 and 10,000 psi rating, STD and H2S Service • High Pressure Hose assembly to divert leaked fluid

BLEED-OFF HOSE ASSEMBLY Part Number

L-690586

Description 1/2" Hose Assembly x 60ft long with Hex union and ‘T’ piece for low pressure return, 3,500 psi working pressure.

Part Number L-978839


Service

Working Pressure

Quick Union

L-970276 L-972899

H2S

5,000 psi

4 3/4”-4thd (3.750”) Bowen

H2S

10,000 psi

4 3/4”-4x2 (3.750”) Elmar

L-972953

STD

10,000 psi

4 3/4”-4thd (3.750”) Bowen

L-979907

STD

5,000 psi

5”-4thd (3.500”) Otis

L-979917

H2S

5,000 psi

5 1/2”-4x2 (4.375”) Bowen

L-972951

STD

10,000 psi

5 1/2”-4x2 (4.375”) Bowen

L-970291

H2S

10,000 psi

5 3/4”-4thd (4.000”) Otis

L-972914

H2S

10,000 psi

6 1/8”-4x2 (4.750”) Elmar

L-970285

H2S

10,000 psi

6 5/16”-4thd (4.375”) Bowen

L-972674

STD

10,000 psi

6 1/2”-4thd (4.750”) Otis

L-979920

H2S

10,000 psi

6 1/2”-4thd (4.750”) Otis

L-970425

H2S

5,000 psi

8 1/4”-4x2 (6.750”) Bowen

L-970413

H2S

10,000 psi

8 1/4”-4x2 (6.000”) Bowen

L-970434

H2S

10,000 psi

9”-4thd (6.750”) Otis

L-970491

H2S

10,000 psi

11 1/2”-4thd (8.250”) Otis

Note :Line size to be specified at time of ordering


www.elmar.co.uk

57 4


Turn Around Sheave (TAS)

The Turn Around Sheave has been specially designed to reduce the overall height of the pressure equipment string. With the conventional pressure equipment system the top sheave is positioned above the tool catcher, grease injection control head and line wiper. By installing the sheave inside a pressure retaining chamber and connecting one end to the tool catcher, the grease injection control head and line wiper can be connected vertically downward, thus reducing the overall height of the system. The design of the Turn Around Sheave allows the operator to utilise existing equipment (grease injection control heads and line wipers), eliminating the need to purchase all new items. Notice that the Turn Around Sheave must be secured to a member rated 2 x Maximum Line Pull (similar to a Wireline Top Sheave) and cannot be used unsupported.

TURN AROUND SHEAVE RIG-UP (c/w Elmar Compact Mast)

• Drop Sheave • Turn Around Sheave • • • •

T.A.S. Adapter Ball Check Valve Tool Catcher Spreader Beam

• Grease Injection Head

• Stuffing Box and Line

58 4

Wiper

• Grease Head Adapter

• Grease Injection • Lubricator

• Tool Catcher Adapter

• Bottom Sheave Clamp • Wireline Valve

ACCESSORIES L-978923

Adapter, 2”-6-60° Box

L-978924

Adapter, 2”-6-60° Pin

L-978927

Adapter, 2”-10TPI Acme Box

L-978928

Adapter, 2”-10TPI Acme Pin

• Wireline Compact Mast

L-690174

Spreader Beam, 4” ID, 5,25” O.D. Lubricator, 14” Wheel

L-690256

Universal Spreader Beam, 4” ID, 6,75” O.D. Lubricator, 14” Wheel

L-680215

Insert for 6.25” O.D. tube

L-680216


L-680217


L-680218


L-680331


L-680918


L-690099

Universal Lower Sheave Clamp

L-690155

Universal Lower Sheave Clamp, load pin and meter

I I I I I I I I I I I I I I I I I III I II

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1. Grease Head and Tool Catcher adapters required depending on flotube type. (2” -6-60° for SWS flotubes and 2” -10 TPI for concentric flotubes).


Working Pressure

S er vi ce

We ll he ad C on ne ct io n

S he av e S iz e

L in e S iz e

L-977215

5,000 PSI

STD

2”-8 UN Box

12”

.220”

L-977112

5,000 PSI

H2S

2”-8 UN Box

12”

.220”

L-977513

5,000 PSI

STD

2”-8 UN Box

12”

.320”

L-977514

5,000 PSI

H2S

2”-8 UN Box

12”

.320”

L-973111

10,000 PSI

H2S

2”-8 UN Box

14”

.230”


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2. Sheave wheels available for alternative line sizes.

www.elmar.co.uk

ELMAR Catalog

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