Electronic Wiring Diagram - Zafira MY 2001

Circuit Diagram Zafira

as of MY 2001

Table of contents Table of contents Index Circuit diagram

-I-

I II 1 - 39


as of MY 2001

Index Accessory socket Air conditioning Air conditioning, rear Airbag (Left-hand drive) Airbag (Right-hand drive) Anti-lock Brake System & Electronic stability program Anti-lock Brake System (Diesel) Anti-lock Brake System (Petrol) Anti-theft warning system Automatic transmission (Z16XE/Z18XE) Automatic transmission (Z22SE) Auxiliary heating Back window wiper Bulb tester Bulb tester, trailer Carphone CD - Changer Central door locking Color info display Cruise control Daytime running lights Diagnostic link Door contact switch Electro-hydraulic power steering Engine cooling (Petrol & not air conditioning) Engine cooling module (Diesel) Engine cooling module (Petrol & Air conditioning) Engine Y20DTH Engine Z16XE Engine Z18XE - II -

6, 11 32 33 21 22 25 24 23 20 29 30 31 7 26 26 37 37 20 27 5 4 3 11 31 18 19 18 17 12, 13 14, 15

Engine Z22SE Filter heating Fog lamps, front Fuel pump Global Positioning System Graphic info display Hazard warning lamp, switch Headlamp levelling Headlamp washer Heated back window Heating High beam Immobiliser Instrument (Diesel) Instrument (Petrol) Licence plate lamps Light switch Low beam Multi info display Multitimer Navigation system Outside mirror (Left-hand drive) Outside mirror (Right-hand drive) Parking lamps Passenger compartment lamp Radio Remote control, radio Seat heating Sirene / Signal horn Speakers

15, 16 17 5 18 37 27 8 4 7 11 31 5 22 10 9 5 4 4 28 8 38 34 34 4 11, 12 36 21 34 20 39

Circuit Diagram Zafira Start & Charging Stop lamp switch Sun roof Switch - Reversing lamp Switch, automatic transmission Tail lamp, left Tail lamp, right Telematic Telephone Trailer hitch Triple info display Trumpet horn Turn signal lamps Vehicle speed signal (Diesel & not Anti-lock Brake System) Vehicle speed signal (Petrol & not Anti-lock Brake System) Voltage distribution Warning buzzer Window lifters Window washer front / rear Windscreen wiper

- III -

as of MY 2001 1 5 31 28 28 6 6 38 36 6 26 21 6 24 23 1, 2, 3 26 35 7 7


as of MY 2001

Circuits Start & Charging Voltage distribution

100 - 115 100 - 327

Grounding points 1 2

Distribution, engine compartment Engine, starter, alternator

Abbreviations AB ABS AC ACR ASP AT CID CRP D DWA EH EHPS EMP ESP FH FI GID HZG -1-

Airbag Anti-lock Brake System Air conditioning Air conditioning, rear Outside mirror Automatic transmission Color info display Carphone Diesel Anti-theft warning system Electrical auxilliary heater Electro-hydraulic power steering Radio Electronic stability program Window lifters Petrol Graphic info display Heating

IMO INS LSW MID MKM MT MUT NAV SD SH TEL TFL TID WEG WI ZIG ZV

Immobiliser Instrument Light switch Multi info display Engine cooling module Manual transmission Multitimer Navigation system Sun roof Seat heating Telephone Daytime running light Triple info display Vehicle speed signal Wiper Cigarette lighter Central door locking

Component codes Fx Fx.x G1 G2 M1 S1 X1 X2 X3 X16

Main fuse Fuse Battery Alternator Starter Switch - Starter Instrument panel & Body rear Instrument panel & Body front Body rear & Driver door Body front & Engine

Y1

Lifting magnet - Unlock ignition key


as of MY 2001

Circuits Voltage distribution

Component codes 100 - 327

Abbreviations ABS AT CID CRC D DWA EHPS ESP FF FI GID IMO INS IRL LSW MID MK MKM MUT NSL NSW SH ZV

-2-

Anti-lock Brake System Automatic transmission Color info display Cruise control Diesel Anti-theft warning system Electro-hydraulic power steering Electronic stability program Trumpet horn Petrol Graphic info display Immobiliser Instrument Interior lamp Light switch Multi info display Engine cooling Engine cooling module Multitimer Fog lamps, rear Fog lamps, front Seat heating Central door locking

Fx Fx.x X1 X2

Main fuse Fuse Instrument panel & Body rear Instrument panel & Body front


as of MY 2001

Circuits Voltage distribution Diagnostic link

100 - 327 330 - 349

Grounding points 3

A - pillar

MID MKM NAV SD SRA TEL TID TM ZV

Multi info display Engine cooling module Navigation system Sun roof Headlamp washer system Telephone Triple info display Telematic Central door locking

Abbreviations

Component codes

AB ABS ASC ASP AZV CD CID CRP DIAG EHPS EMP ESP FH GID GPS HSH IMO INS IRL

Fx Fx.x X1 X2 X13 X48

-3-

Airbag Anti-lock Brake System Accessory socket Outside mirror Trailer hitch CD - Changer Color info display Carphone Diagnostic link Electro-hydraulic power steering Radio Electronic stability program Window lifters Graphic info display Global positioning system Heated back window Immobiliser Instrument Interior lamp

Main fuse Fuse Instrument panel & Body rear Instrument panel & Body front Diagnostic link Instrument panel & Body rear


as of MY 2001

Circuits Low beam Headlamp levelling Daytime running lights Light switch Parking lamps

411 - 415 418 - 427 426 - 432 427 - 449 435 - 442


Distribution, engine compartment A - pillar

Abbreviations AZV CC INS KZL MUT SRA TID

Trailer hitch Check control Instrument Licence plate lamps Multitimer Headlamp washer system Triple info display

Component codes E1 E2 E6 E7 -4-

Parking lamp - Left Parking lamp - Right Low beam - Left Low beam - Right

Fx.x K1 S2 S2.1 S2.2 S2.3 S2.4 S2.5 S2.6 X1 X2 Y14 Y15

Fuse Relay - Daytime running light Switch unit - Light Switch - Light Dimmer - Instrument lights Switch - Headlamp levelling Switch - Illumination passenger compartment Switch - Fog lamps, front Switch - Fog lamps, rear Instrument panel & Body rear Instrument panel & Body front Headlamp levelling - Left Headlamp levelling - Right


as of MY 2001

Circuits High beam Cruise control Stop lamp switch Licence plate lamps Fog lamps, front

SL TID 500 - 506 509 - 512 516 - 536 539 - 543 545 - 549

Grounding points 1 3 12

Distribution, engine compartment A - pillar Tailgate

Abbreviations ABS AT AZV CC CID D ESP FI GID INS LHD MID MUT RHD -5-

Anti-lock Brake System Automatic transmission Trailer hitch Check control Color info display Diesel Electronic stability program Petrol Graphic info display Instrument Left-hand drive Multi info display Multitimer Right-hand drive

Stop lamps Triple info display

Component codes E8 E9 E10 E11 E18 E19 E24 Fx.x K2 K4 S3 S3.1 S3.2 S3.3 S3.4 S28 S43 X1 X2 X14 X24 X81 X82

High beam - Left High beam - Right Lamp - Licence plate, left Lamp - Licence plate, right Fog lamp - Front, left Fog lamp - Front, right Stop lamp - Centre position Fuse Relay - High beam Relay - Fog lamp, front Switch unit - Steering column Switch - High beam Switch - Turn signal Switch - Headlamp flash Switch - Cruise control Switch - Clutch, cruise control Switch - Stop lamp, double Instrument panel & Body rear Instrument panel & Body front Tailgate & Switch lamp trunk Body rear & Tailgate Instrument panel & Switch unit Steering column Instrument panel & Switch unit Steering column


as of MY 2001

Circuits Turn signal lamps Tail lamp, left Accessory socket Trailer hitch Tail lamp, right

600 - 610 613 - 621 624 - 625 626 - 639 641 - 649


Distribution, engine compartment Panel rear

Abbreviations ASC AZV INS MUT SBL SL TL

Accessory socket Trailer hitch Instrument Multitimer Switch - Reversing lamp Stop lamps Turn signal lamps

Component codes E3 E3.1 E3.2 E3.3 -6-

Rear lamp unit - Left Tail lamp - Left Stop lamp - Left Reversing lamp - Left

E3.4 E3.5 E4 E4.1 E4.2 E4.3 E4.4 E4.5 H2 H3 H6 H7 K5 K8 K9 S23 X1 X2 X26 X27 X43 X48

Turn signal lamp - Rear, left Fog lamp - Rear, left Rear lamp unit - Right Tail lamp - Right Stop lamp - Right Reversing lamp - Right Turn signal - Rear, right Fog lamp - Rear, right Turn signal lamp - Front, left Turn signal lamp - Front, right Turn signal lamp - Side, left Turn signal lamp - Side, right Relay - Fog lamp, rear Relay - Turn signal, left Relay - Turn signal, right Switch - Rear fog lamp, socket trailer Instrument panel & Body rear Instrument panel & Body front Body rear & Socket trailer Socket trailer Accessory socket Instrument panel & Body rear


as of MY 2001

Circuits Headlamp washer Windscreen wiper Window washer front / rear Back window wiper

700 - 703 710 - 727 717 731 - 738



Abbreviations MID MUT

Multi info display Multitimer

Component codes K6 K10 K11 M16 M17 M22 -7-

Relay - Wiper, back window Relay - Wiper, windscreen (Stage 1 / Interval) Relay - Time delay, washer pump headlamps Motor - Wiper, windscreen Motor - Wiper, back window Pump - Washer, windscreen & Back window

M23 S22 S22.1 S22.7 S22.8 X1 X2 X24 X45 X73 X74

Pump - Washer, headlamps Switch - Wiper unit Switch - Wiper, windscreen Switch - Wiper / washer, back window Switch - Info display Instrument panel & Body rear Instrument panel & Body front Body rear & Tailgate Tailgate & Switch lamp trunk Instrument panel & Switch Wiper unit Instrument panel & Switch Wiper unit

Circuit Diagram Zafira Circuits Multitimer 801 - 845 Hazard warning lamp, switch 841 - 847


A - pillar Bracket steering column / cross member

Abbreviations AC ACR ASP AT CID DWA EMP FW GID HSH HZG INS IRL LSW MID NSL NSW -8-

Air conditioning Air conditioning, rear Outside mirror Automatic transmission Color info display Anti-theft warning system Radio Windscreen wiper Graphic info display Heated back window Heating Instrument Interior lamp Light switch Multi info display Fog lamps, rear Fog lamps, front

as of MY 2001 RW SH TID TKS TL WI ZIG ZV

Rear screen wiper Seat heating Triple info display Door contact switch Turn signal lamps Wiper Cigarette lighter Central door locking

Component codes A11 S6 X1 X6

Multitimer Switch - Hazard light Instrument panel & Body rear Instrument panel & Blower


as of MY 2001

Circuits Instrument (Petrol)

WS

Distribution, engine compartment Bracket steering column / cross member

Abbreviations AB ABS AT CID DIAG DZM ESP GID IMO MID MKM MUT NSL NSW STA TC TL WEG -9-

H1.43 H1.45

900 - 948


Warning buzzer

Airbag Anti-lock Brake System Automatic transmission Color info display Diagnostic link Tachometer Electronic stability program Graphic info display Immobiliser Multi info display Engine cooling module Multitimer Fog lamps, rear Fog lamps, front Start & Charging Traction control Turn signal lamps Vehicle speed signal

Component codes

H1.54

B1 B2 B3 H1 H1.1 H1.2 H1.4 H1.5 H1.6 H1.7

P5 X1 X2 X11 X16 X22 X50

H1.11 H1.12 H1.13 H1.14 H1.15 H1.16 H1.17 H1.18 H1.20 H1.21 H1.22 H1.23 H1.24 H1.25 H1.33 H1.34

Switch - Brake fluid Switch - Parking brake Switch - Oil pressure Instrument Charging indicator lamp Telltale - Oil pressure Telltale - Airbag Telltale - Anti-lock Brake System Telltale - Engine Telltale - Automatic transmission, sport program Telltale - Fog lamp, rear Telltale - High beam Telltale - Fog lamps, front Telltale - Turn signal lamp, trailer Telltale - Fuel tank content Telltale - Coolant temperature Telltale - Brake system Telltale - Seat belt warning Illumination - LCD display Illumination - Instrument Indicator - Coolant temperature Fuel indicator Tachometer Speedometer - Electronic Telltale - Turn signal lamp, left Telltale - Turn signal lamp, right

Telltale - Engine cooling module Telltale - Malfunction Indicator Lamp Telltale - Traction Control & Electronic stability program Sensor - Fuel tank content Instrument panel & Body rear Instrument panel & Body front Body rear & Fuel tank Body front & Engine Body front & Engine (Electronic) Fuel tank & Fuel pump / sensor


as of MY 2001

Circuits Instrument (Diesel)

WS

Warning buzzer

1000 - 1048 Component codes



Abbreviations AB ABS CID D DIAG DZM ESP GID IMO MID MKM MUT NSL NSW STA TC TL WEG - 10 -

Airbag Anti-lock Brake System Color info display Diesel Diagnostic link Tachometer Electronic stability program Graphic info display Immobiliser Multi info display Engine cooling module Multitimer Fog lamps, rear Fog lamps, front Start & Charging Traction control Turn signal lamps Vehicle speed signal

B1 B2 B3 H1 H1.1 H1.2 H1.3 H1.4 H1.5 H1.6 H1.11 H1.12 H1.13 H1.14 H1.15 H1.16 H1.17 H1.18 H1.20 H1.21 H1.22 H1.23 H1.24 H1.25 H1.33 H1.34 H1.43

Switch - Brake fluid Switch - Parking brake Switch - Oil pressure Instrument Charging indicator lamp Telltale - Oil pressure Telltale - Preheating Telltale - Airbag Telltale - Anti-lock Brake System Telltale - Engine Telltale - Fog lamp, rear Telltale - High beam Telltale - Fog lamps, front Telltale - Turn signal lamp, trailer Telltale - Fuel tank content Telltale - Coolant temperature Telltale - Brake system Telltale - Seat belt warning Illumination - LCD display Illumination - Instrument Indicator - Coolant temperature Fuel indicator Tachometer Speedometer - Electronic Telltale - Turn signal lamp, left Telltale - Turn signal lamp, right Telltale - Engine cooling module

H1.54 P5 X1 X2 X11 X16 X50

Telltale - Traction Control & Electronic stability program Sensor - Fuel tank content Instrument panel & Body rear Instrument panel & Body front Body rear & Fuel tank Body front & Engine Fuel tank & Fuel pump / sensor


as of MY 2001

Circuits

B50

Door contact switch Passenger compartment lamp Accessory socket Heated back window

1100 - 1111 1115 - 1136 1141 - 1142 1146 - 1149


A - pillar Tailgate

Abbreviations AC DWA HZG IRL MUT PCL SDR TEL ZV

Air conditioning Anti-theft warning system Heating Interior lamp Multitimer Passenger compartment lamp Sun roof, rear Telephone Central door locking

E14 E15 E16 E26 E27 E29 E30 K3 K154 K155 S13 S38 S39 S40 S41 V18 X1 X14 X17 X24 X46

Component codes B49 - 11 -

Pane break sensor - Anti-theft warning system, rear, left

Pane break sensor - Anti-theft warning system, rear, right Lamp - Trunk Heated back window Lamp unit - Passenger compartment, time delay Reading lamp - Rear Lamp - Glove box Reading lamp - Rear, left Reading lamp - Rear, right Relay - Heated back window Relay - Accessory socket Relay - Consumer switch-off, time delay Switch - Lamp, trunk Contact switch - Driver door Contact switch - Front passenger door Contact switch - Rear door, left Contact switch - Rear door, right Diode - Load switch off , reading lamp Instrument panel & Body rear Tailgate & Switch lamp trunk Body rear & Lamp - Passenger compartment Body rear & Tailgate Tailgate & Switch lamp trunk


as of MY 2001

Circuits Passenger compartment lamp Engine Z16XE

1200 - 1214

SLS STA TEL TM

Stop lamp switch Start & Charging Telephone Telematic



A - pillar Engine

Abbreviations ’00AB AC CID CLS CRP DWA EMP GID ID INS LHD MID MK MKM MUT RHD - 12 -

as of MY 2000 Airbag Air conditioning Color info display Clutch switch Carphone Anti-theft warning system Radio Graphic info display Info display Instrument Left-hand drive Multi info display Engine cooling Engine cooling module Multitimer Right-hand drive

A4 B19 B21 B34 C1 E16 E16.1 E16.2 E16.3 E16.4 E16.5 R10 T1 X1 X2 X22 X67 X68

Control unit - Multec Sensor - Pedal position Sensor - Absolute pressure, intake manifold Impulse sensor - Crankshaft Condensor - Ignition coil Lamp unit - Passenger compartment, time delay Lamp - Passenger compartment Reading lamp Sensor - Anti-theft warning system, passenger compartment Microphone Indication - Airbag, front passenger Cigarette lighter Ignition coil - Direct ignition Instrument panel & Body rear Instrument panel & Body front Body front & Engine (Electronic) Body rear & Lamp unit Passenger compartment Body rear & Microphone

X71 X72

Body front & Control unit Multec Engine & Control unit - Multec


as of MY 2001

Circuits

X71

Engine Z16XE

1223 - 1349

Abbreviations AC AT CRC EHPS IMO KSP STA WEG

Air conditioning Automatic transmission Cruise control Electro-hydraulic power steering Immobiliser Fuel pump Start & Charging Vehicle speed signal

Component codes A4 B12 B13 B30 B35 B117 B118 K16 K18 X2 X22 - 13 -

Control unit - Multec Sensor - Coolant temperature Sensor - Temperature, intake air Sensor - Knock control 1 Sensor - Camshaft Sensor - Oxygen, mixture control, heated Sensor - Oxygen, catalytic converter check Relay - Fuel pump Relay - Engine control unit Instrument panel & Body front Body front & Engine (Electronic)

X72 Y4 Y5 Y9 Y9.1 Y9.2 Y9.3 Y9.4 Y29

Body front & Control unit Multec Engine & Control unit - Multec Solenoid valve - Exhaust gas recirculation Solenoid valve - Tank ventilation Fuel injection valves Injection valve - Cylinder 1 Injection valve - Cylinder 2 Injection valve - Cylinder 3 Injection valve - Cylinder 4 Throttle valve - Positioner


as of MY 2001

Circuits Engine Z18XE


Grounding points 9

Engine

A6 B12 B19 B30 B34 B35 B46 B117

Abbreviations B118 AC AT CID CLS CRC EHPS ESP GID ID IMO INS MID MK MKM SLS STA TC WEG

- 14 -

Air conditioning Automatic transmission Color info display Clutch switch Cruise control Electro-hydraulic power steering Electronic stability program Graphic info display Info display Immobiliser Instrument Multi info display Engine cooling Engine cooling module Stop lamp switch Start & Charging Traction control Vehicle speed signal

X2 X22 X57 X58 Y5 Y6

Control unit - Simtec Sensor - Coolant temperature Sensor - Pedal position Sensor - Knock control 1 Impulse sensor - Crankshaft Sensor - Camshaft Air mass meter Sensor - Oxygen, mixture control, heated Sensor - Oxygen, catalytic converter check Instrument panel & Body front Body front & Engine (Electronic) Body front & Control unit Simtec Engine (electronic) & Control unit - Simtec Solenoid valve - Tank ventilation Solenoid valve - Intake manifold


as of MY 2001

Circuits Engine Z18XE Engine Z22SE

1400 - 1524 1530 - 1649

K16 K18 T1 X2 X22 X57

Grounding points X58 9

Engine X77

Abbreviations AC INS KSP MK MKM STA WEG

Air conditioning Instrument Fuel pump Engine cooling Engine cooling module Start & Charging Vehicle speed signal

Component codes A4 A6 B12 B13 B21 B30 B34 - 15 -

Control unit - Multec Control unit - Simtec Sensor - Coolant temperature Sensor - Temperature, intake air Sensor - Absolute pressure, intake manifold Sensor - Knock control 1 Impulse sensor - Crankshaft

X78 Y9 Y9.1 Y9.2 Y9.3 Y9.4 Y29

Relay - Fuel pump Relay - Engine control unit Ignition coil - Direct ignition Instrument panel & Body front Body front & Engine (Electronic) Body front & Control unit Simtec Engine (electronic) & Control unit - Simtec Body front & Control unit Multec Engine & Control unit - Multec Fuel injection valves Injection valve - Cylinder 1 Injection valve - Cylinder 2 Injection valve - Cylinder 3 Injection valve - Cylinder 4 Throttle valve - Positioner


as of MY 2001

Circuits

B117

Engine Z22SE

1530 - 1649


Distribution, engine compartment Sensor oxygen / Ignition coil

B118 C1 K16 K18 T1 X2 X22 X77

Abbreviations AC AT CID CLS CRC ESP GID ID IMO KSP MID SLS TC

Air conditioning Automatic transmission Color info display Clutch switch Cruise control Electronic stability program Graphic info display Info display Immobiliser Fuel pump Multi info display Stop lamp switch Traction control

Component codes A4 B19 - 16 -

Control unit - Multec Sensor - Pedal position

X78 Y4 Y5 Y9 Y9.1 Y9.2 Y9.3 Y9.4 Y29

Sensor - Oxygen, mixture control, heated Sensor - Oxygen, catalytic converter check Condensor - Ignition coil Relay - Fuel pump Relay - Engine control unit Ignition coil - Direct ignition Instrument panel & Body front Body front & Engine (Electronic) Body front & Control unit Multec Engine & Control unit - Multec Solenoid valve - Exhaust gas recirculation Solenoid valve - Tank ventilation Fuel injection valves Injection valve - Cylinder 1 Injection valve - Cylinder 2 Injection valve - Cylinder 3 Injection valve - Cylinder 4 Throttle valve - Positioner


as of MY 2001

Circuits Filter heating Engine Y20DTH

1701 - 1702 1706 - 1749


Distribution, engine compartment A - pillar Battery

Abbreviations AC CID CRC GID IMO INS MID MKM SLS STA WEG

Air conditioning Color info display Cruise control Graphic info display Immobiliser Instrument Multi info display Engine cooling module Stop lamp switch Start & Charging Vehicle speed signal

Component codes A7 A9 - 17 -

Control unit - Diesel Control unit - Glow time

A10 B10 B12 B18 B19 B34 B46 Fx.x K17 K18 R7 R8 X2 X22 X59 X60 Y4 Y7 Y8

Control unit - Injection pump Sensor - Temperature, engine oil Sensor - Coolant temperature Sensor - Load pressure Sensor - Pedal position Impulse sensor - Crankshaft Air mass meter Fuse Relay - Filter preheating Relay - Engine control unit Filter heating Glow plugs Instrument panel & Body front Body front & Engine (Electronic) Body front & Control unit - Diesel Engine (electronic) & Control unit - Diesel Solenoid valve - Exhaust gas recirculation Solenoid valve - Swirl level regulation Solenoid valve - Boost pressure regulation


as of MY 2001

Circuits

A19.6 B29

Engine cooling (Petrol & not air conditioning) Engine cooling module (Petrol & Air conditioning) Fuel pump

1802 - 1809 1813 - 1842 1847


Distribution, engine compartment A - pillar Blower

K13 K14 M19 M20 M21 R9 X1 X2 X11 X50 X63 X64

Abbreviations Y10 DIAG INS STA

Diagnostic link Instrument Start & Charging

Component codes A19 A19.1 A19.2 A19.3 A19.4 A19.5 - 18 -

Control unit - Engine cooling module Relay - Radiator fan Relay - Radiator fan Relay - Radiator fan Relay - Radiator fan Relay - Radiator fan

Relay - Preresistor, radiator fan Sensor - Pressure, air conditioning Relay - Radiator fan Relay - Radiator fan Motor - Radiator fan Motor - Radiator fan Pump - Fuel Preresistor - Radiator fan Instrument panel & Body rear Instrument panel & Body front Body rear & Fuel tank Fuel tank & Fuel pump / sensor Body front & Control unit Engine cooling module Engine cooling & Control unit Engine cooling module Clutch - Compressor, air conditioning


as of MY 2001

Circuits

B29

Engine cooling module (Diesel)

1910 - 1937

M19 M20 R9 X63

Grounding points X64 1 7

Distribution, engine compartment Blower

Abbreviations AC D DIAG INS STA

Air conditioning Diesel Diagnostic link Instrument Start & Charging

Component codes A19 A19.1 A19.2 A19.3 A19.4 A19.5 A19.6 - 19 -

Control unit - Engine cooling module Relay - Radiator fan Relay - Radiator fan Relay - Radiator fan Relay - Radiator fan Relay - Radiator fan Relay - Preresistor, radiator fan

Y10

Sensor - Pressure, air conditioning Motor - Radiator fan Motor - Radiator fan Preresistor - Radiator fan Body front & Control unit Engine cooling module Engine cooling & Control unit Engine cooling module Clutch - Compressor, air conditioning


as of MY 2001

Circuits Sirene / Signal horn Anti-theft warning system Central door locking

WL 2000 - 2005 2009 - 2047 2009 - 2047

Component codes A12 A13

Grounding points B47 1 8 12

Distribution, engine compartment Central locking Tailgate

B48 M2

Abbreviations ASP D DIAG DWA FH FI GB GPS HSH IMO IRL LHD MUT RHD SD TKS - 20 -

Outside mirror Diesel Diagnostic link Anti-theft warning system Window lifters Petrol Great Britain Global positioning system Heated back window Immobiliser Interior lamp Left-hand drive Multitimer Right-hand drive Sun roof Door contact switch

Hazard warning lamps

M2.1 M2.2 M3 M4 M5 M6 M7 S15 S16 X1 X2 X3

Control unit - Central locking Control unit - Anti-theft warning system Signal horn - Anti-theft warning system Power sounder - Anti-theft warning system Motor - Central locking, driver door Motor - Central locking Switch - Central locking Motor - Central locking, front passenger door Motor - Central locking, rear door, left Motor - Central locking, rear door, right Motor - Central locking, lid trunk Motor - Central locking, flap, fuel filler Switch - Trunk lock, anti-theft warning system Switch - Engine hood, anti-theft warning system Instrument panel & Body rear Instrument panel & Body front Body rear & Driver door

X4 X9 X10 X14 X24 X25 X61

X62

Body rear & Front passenger door Body rear & Door rear, left Body rear & Door rear, right Tailgate & Switch lamp trunk Body rear & Tailgate Body rear & Tailgate Body rear & Control unit - Antitheft warning system & Central locking Body rear & Control unit - Antitheft warning system & Central locking


as of MY 2001

Circuits Remote control, radio Trumpet horn Airbag (Left-hand drive)

2100 - 2104 2107 - 2112 2119 - 2149


Distribution, engine compartment A - pillar Tunnel

Component codes

X37

A1 B32 B33

X37.1

B51 B102 K12 R1 R2 R3 R4

Abbreviations AB CH CRP DIAG DWA EMP INS LHD NAV PCL RC RHD STA TM

- 21 -

Airbag Switzerland Carphone Diagnostic link Anti-theft warning system Radio Instrument Left-hand drive Navigation system Passenger compartment lamp Remote control Right-hand drive Start & Charging Telematic

R5 R6 S24 S25 V1 W1 X1 X2 X3 X4 X35 X36 X36.1

Control unit - Airbag Sensor - Side airbag, driver Sensor - Side airbag, front passenger Trumpet horn Seat occupied detection - Front passenger Relay - Trumpet horn Squib - Airbag, driver Squib - Airbag, front passenger Squib - Side airbag, driver Squib - Side airbag, front passenger Squib - Belt pretensioner, driver Squib - Belt pretensioner, front passenger Switch - Trumpet horn Switch - Remote control, radio Diode - Anti-theft warning system Contact unit Instrument panel & Body rear Instrument panel & Body front Body rear & Driver door Body rear & Front passenger door Code lamp licence plate Body rear & Assembly - Seat, left Seat - Left & Belt pretensioner assembly, left

X88 X89 X91 X98 X99

Body rear & Assembly - Seat, right Seat - Right & Belt pretensioner assembly, right Contact unit & Switch - Trumpet horn Contact unit & Switch - Remote control, radio Instrument panel & Contact unit Body rear & Side airbag, left Body rear & Side airbag, right


as of MY 2001

Circuits

B102

Airbag (Right-hand drive) Immobiliser

2203 - 2231 2236 - 2244

Grounding points 5

R2 R3 R4 R5 R6

Tunnel

Abbreviations AB AT CRP D DIAG DWA INS PCL STA TM

Airbag Automatic transmission Carphone Diesel Diagnostic link Anti-theft warning system Instrument Passenger compartment lamp Start & Charging Telematic

Component codes A1 A17 B32 B33 - 22 -

Control unit - Airbag Control unit - Immobilizer Sensor - Side airbag, driver Sensor - Side airbag, front passenger

X1 X2 X3 X4 X36 X36.1 X37 X37.1 X98 X99

Seat occupied detection - Front passenger Squib - Airbag, front passenger Squib - Side airbag, driver Squib - Side airbag, front passenger Squib - Belt pretensioner, driver Squib - Belt pretensioner, front passenger Instrument panel & Body rear Instrument panel & Body front Body rear & Driver door Body rear & Front passenger door Body rear & Assembly - Seat, left Seat - Left & Belt pretensioner assembly, left Body rear & Assembly - Seat, right Seat - Right & Belt pretensioner assembly, right Body rear & Side airbag, left Body rear & Side airbag, right


as of MY 2001

Circuits

Component codes

Vehicle speed signal (Petrol & 2307 - 2309 not Anti-lock Brake System) Anti-lock Brake System 2318 - 2339 (Petrol)

A2 A3 B25 B26



Abbreviations ABS AT CID DIAG EMP ESP GID INS MID NAV SLS TC TID

- 23 -

Anti-lock Brake System Automatic transmission Color info display Diagnostic link Radio Electronic stability program Graphic info display Instrument Multi info display Navigation system Stop lamp switch Traction control Triple info display

B27 B28 U1 X1 X2 X12 X20 X21

Control unit - Anti-lock Brake System Control unit - Anti-lock Brake System & Traction control Sensor - Wheel speed, front, left Sensor - Wheel speed, front, right Sensor - Wheel speed, rear, left Sensor - Wheel speed, rear, right Signal converter module Vehicle speed Instrument panel & Body rear Instrument panel & Body front Body rear & Sensor revolution Body front & Sensor revolution front, right Body front & Sensor revolution front, left


as of MY 2001

Circuits

Component codes

Vehicle speed signal 2410 - 2412 (Diesel & not Anti-lock Brake System) Anti-lock Brake System 2418 - 2439 (Diesel)

A2 A3 B24 B25 B26



Abbreviations ABS CID D DIAG EMP ESP GID INS MID NAV SLS TC TID

- 24 -

Anti-lock Brake System Color info display Diesel Diagnostic link Radio Electronic stability program Graphic info display Instrument Multi info display Navigation system Stop lamp switch Traction control Triple info display

B27 B28 X1 X2 X12 X16 X20 X21

Control unit - Anti-lock Brake System Control unit - Anti-lock Brake System & Traction control Sensor - Vehicle speed Sensor - Wheel speed, front, left Sensor - Wheel speed, front, right Sensor - Wheel speed, rear, left Sensor - Wheel speed, rear, right Instrument panel & Body rear Instrument panel & Body front Body rear & Sensor revolution Body front & Engine Body front & Sensor revolution front, right Body front & Sensor revolution front, left


as of MY 2001

Circuits Anti-lock Brake System & Electronic stability program

2502 - 2545

B104 B105 X1 X2 X12 X20



Abbreviations ABS AT DIAG INS SLS

Anti-lock Brake System Automatic transmission Diagnostic link Instrument Stop lamp switch

Component codes A42

B25 B26 B27 B28 B103 - 25 -

Control unit - Anti-lock Brake System & Electronic stability program Sensor - Wheel speed, front, left Sensor - Wheel speed, front, right Sensor - Wheel speed, rear, left Sensor - Wheel speed, rear, right Sensor - Steer angle

X48

Sensor - Rotation Rate Sensor - Pressure Instrument panel & Body rear Instrument panel & Body front Body rear & Sensor revolution Body front & Sensor revolution front, right Body front & Sensor revolution front, left Instrument panel & Body rear


as of MY 2001

Circuits Warning buzzer Bulb tester Bulb tester, trailer Triple info display

2604 2610 - 2621 2626 - 2628 2633 - 2648

P2 S37 X2 X7 X37 X37.1

Grounding points 3

A - pillar

Abbreviations CID DIAG EMP FL GID INS J MID MUT WEG

Color info display Diagnostic link Radio Front Lamps Graphic info display Instrument Japan Multi info display Multitimer Vehicle speed signal

Component codes B8 D1 P1 - 26 -

Sensor - Outside temperature Triple info display Bulb test

Bulb test, trailer Switch - Seat belt Instrument panel & Body front Instrument panel & Body rear Body rear & Assembly - Seat, right Seat - Right & Belt pretensioner assembly, right


as of MY 2001

Circuits Graphic info display Color info display

Component codes 2706 - 2734 2706 - 2740

B5 B6



Abbreviations AT CC D DIAG INS MT MUT NAV SLS STA TM WEG ZH

- 27 -

Automatic transmission Check control Diesel Diagnostic link Instrument Manual transmission Multitimer Navigation system Stop lamp switch Start & Charging Telematic Vehicle speed signal Add-on heater

B7 B8 B16 B17 D3 D4 X2 X16 X22 X75 X76

Switch - Minimum capacity, washer fluid Switch - Minimum capacity, coolant Switch - Engine oil level Sensor - Outside temperature Sensor - Brake lining, front, left Sensor - Brake lining, front, right Color info display Graphic info display Instrument panel & Body front Body front & Engine Body front & Engine (Electronic) Instrument panel & Graphic/ Color info display Instrument panel & Color info display


as of MY 2001

Circuits Multi info display Switch - Reversing lamp Switch, automatic transmission

WEG ZH 2800 - 2828 2834 - 2838 2839 - 2847

Component codes B5

Grounding points

B6

1 3 11

B7 B8 B16 B17 D2 S31 S42 X1 X2 X16 X22 X28


Abbreviations AT AZV CC CRP D DIAG EMP GPS INS MT MUT NAV RFS SLS STA - 28 -

Automatic transmission Trailer hitch Check control Carphone Diesel Diagnostic link Radio Global positioning system Instrument Manual transmission Multitimer Navigation system Reversing lamps Stop lamp switch Start & Charging

Vehicle speed signal Add-on heater

Switch - Minimum capacity, washer fluid Switch - Minimum capacity, coolant Switch - Engine oil level Sensor - Outside temperature Sensor - Brake lining, front, left Sensor - Brake lining, front, right Multi info display Switch - Reversing lamp Switch - Automatic transmission Instrument panel & Body rear Instrument panel & Body front Body front & Engine Body front & Engine (Electronic) Instrument panel & Automatic transmission


as of MY 2001

Circuits

B23

Automatic transmission (Z16XE/Z18XE)

2901 - 2946


Engine, starter, alternator A - pillar Bracket selector lever

H8 S32 S33 S35 S36 X2 X23 X28

Abbreviations

X29

ABS ATS IMO INS MUT SLS STA

X38

Anti-lock Brake System Automatic transmission switch Immobiliser Instrument Multitimer Stop lamp switch Start & Charging

Y12 Y13

Component codes

Y13.1 Y13.2 Y13.3 Y13.4

A8

Y13.5

B11 B22 - 29 -

Control unit - Automatic transmission Sensor - Transmission oil temperature Sensor - Revolution, transmission Input

Sensor - Revolution, transmission output Display - Selector lever position Switch - Unlock selector lever Switch - Unlock ignition key Switch - Start up assistance Switch - Program economy / power Instrument panel & Body front Automatic transmission & Valve body Instrument panel & Automatic transmission Instrument panel & Automatic transmission Automatic transmission & Selector control Lifting magnet - Unlock selector lever Valve body (Automatic transmission) Solenoid valve 2 / 3 shift Solenoid valve 1 / 2 - 3 / 4 shift Solenoid valve - Converter clutch Solenoid valve hydraulic pressure control Solenoid valve - Neutral control


as of MY 2001

Circuits

B23

Automatic transmission (Z22SE)

3001 - 3047



H8 S32 S33 S35 S36 X2 X23 X28

Abbreviations

X29


X38


Y12 Y13

Component codes

Y13.1 Y13.2 Y13.3 Y13.4

A8

Y13.5

B11 B22 - 30 -




as of MY 2001

Circuits Heating Auxiliary heating Electro-hydraulic power steering Sun roof

3100 - 3119 3123 - 3125 3128 - 3132 3135 - 3149

E17 E17.1 E17.2 E17.3 E17.4 E17.5 E17.6 E17.7 E21

Grounding points M12 1 3


Abbreviations CID DIAG GID HSH MID MUT SDR STA ZV

Color info display Diagnostic link Graphic info display Heated back window Multi info display Multitimer Sun roof, rear Start & Charging Central door locking

Component codes A18 - 31 -

Control unit - Electro-hydraulic power steering

M34 M35 R11 S30 S30.1 S30.2 S89

X1 X6 X33 Y2

Controls - Heating Switch - Blower, heating Switch - Air circulation Limit switch - Defrosting Switch - Heated back window Illumination - Controls, heating Telltale - Air circulation Telltale - Heated back window Auxiliary heater - Passenger compartment, electrical Motor - Blower, passenger compartment Motor - Sun roof, front Motor - Sun roof, rear Preresistor - Blower, heating Switch - Sun roof Switch - Sun roof, front Switch - Sun roof, rear Switch - Auxiliary heater, passenger compartment, electrical Instrument panel & Body rear Instrument panel & Blower Body front & Electro-hydraulic power steering Actuator - Recirculation


as of MY 2001

Circuits Air conditioning

3212 - 3241

E31.12 E31.13 E31.14 M13

Grounding points 3

A - pillar

R11 S82 S89

Abbreviations ACR CID GID HSH MID MUT

Air conditioning, rear Color info display Graphic info display Heated back window Multi info display Multitimer

Component codes E31 E31.2 E31.5 E31.6 E31.7 E31.8 E31.9 E31.10 E31.11 - 32 -

Controls - Air conditioning Limit switch - Defrosting Switch - Air recirculation Switch - Blower, air conditioning Switch - Heated back window Illumination - Controls, air conditioning Telltale - Air conditioning Telltale - Air circulation Telltale - Heated back window

X2 X6 Y2 Y3

Relay - Blower, air conditioning Switch - Air conditioning Limit switch - Temperature selection, cold Motor - Blower, passenger compartment, air conditioning Preresistor - Blower, heating Switch - Anti freeze protection Switch - Auxiliary heater, passenger compartment, electrical Instrument panel & Body front Instrument panel & Blower Actuator - Recirculation Actuator - Coolant


as of MY 2001

Circuits Air conditioning, rear

3301 - 3336


A - pillar Panel rear

Abbreviations AC MUT

Air conditioning Multitimer

Component codes E72 K86 S116 S117 S118 V19 X42 X48

- 33 -

Module - Air conditioning, rear Relay - Air conditioning, rear Switch - Blower, rear compartment (instrument panel) Switch - Blower, rear compartment (headliner) Switch - Air conditioning, rear compartment Diode - Air conditioning, rear Body rear & Switch - Blower Instrument panel & Body rear


as of MY 2001

Circuits

M15

Outside mirror (Left-hand drive) Outside mirror (Right-hand drive) Seat heating

3400 - 3412

N1

3414 - 3426

N2

3428 - 3449

Grounding points

S7 S8 S21 S21.1

3

S21.2

A - pillar

Abbreviations DWA FH MUT

Anti-theft warning system Window lifters Multitimer

X1 X3 X4 X36 X36.2 X36.3 X37

Component codes B14 B15 E12 E13 K7 M14 - 34 -

Sensor - Temperature, seat heating, left Sensor - Temperature, seat heating, right Seat heating - Front, left Seat heating - Front, right Relay - Mirror heating Motor - Outside mirror, driver door

X37.2 X37.3

Motor - Outside mirror, front passenger door Controller - Seat heating, front, left Controller - Seat heating, front, right Switch - Seat heating, left Switch - Seat heating, right Switch - Outside mirror Switch - Outside mirror adjustment Switch - Outside mirror, left / right Instrument panel & Body rear Body rear & Driver door Body rear & Front passenger door Body rear & Assembly - Seat, left Seat - Left & Seat heated Seat - Left & Seat heated Body rear & Assembly - Seat, right Seat - Right & Seat heated Seat - Right & Seat heated


as of MY 2001

Circuits

S17.4

Window lifters

3502 - 3547

S17.5 S18

Grounding points

S19

3

S20

A - pillar

Abbreviations ASP ZV

Outside mirror Central door locking

Component codes M8 M9 M10 M11 S17 S17.1 S17.2 S17.3 - 35 -

Motor - Window lifter, driver door Motor - Window lifter, front passenger door Motor - Window lifter, rear door, left Motor - Window lifter, rear door, right Switch - Window lifter Switch - Window lifter, driver door Switch - Window lifter, front passenger door Switch - Window lifter, rear door, left

X1 X3 X4 X9 X10

Switch - Window lifter, rear door, right Safety switch Switch - Window lifter, front passenger door Switch - Window lifter, rear door, left Switch - Window lifter, rear door, right Instrument panel & Body rear Body rear & Driver door Body rear & Front passenger door Body rear & Door rear, left Body rear & Door rear, right


as of MY 2001

Circuits Radio Telephone

3600 - 3642 3636 - 3648

Grounding points 4

Bracket steering column / cross member

Abbreviations CD DIAG EMP MIC MID MUT RC TEL TID TM WEG

CD - Changer Diagnostic link Radio Microphone Multi info display Multitimer Remote control Telephone Triple info display Telematic Vehicle speed signal

Component codes A14 N3 T2 - 36 -

Radio Amplifier - Roof antenna Transmitter

X1 X8 X48

Instrument panel & Body rear Connector phone Instrument panel & Body rear


as of MY 2001

Circuits Carphone Global Positioning System CD - Changer

Component codes 3700 - 3728 3731 - 3737 3738 - 3748



Abbreviations AB CD CRP DIAG EMP GPS MIC MID NAV RC SBL SPK TEL TM

- 37 -

Airbag CD - Changer Carphone Diagnostic link Radio Global positioning system Microphone Multi info display Navigation system Remote control Switch - Reversing lamp Speakers Telephone Telematic

A14 A15 A36 H4 N3 X1 X47 X48

Radio CD - Changer Handset phone Global positioning system unit Amplifier - Roof antenna Instrument panel & Body rear Body rear & CD-Changer Instrument panel & Body rear


as of MY 2001

Circuits Navigation system Telematic

Component codes 3800 - 3829 3831 - 3849

Grounding points 4


Abbreviations AB CD CID DIAG EMP GID GPS MIC RC SBL SPK TEL TM WEG

- 38 -

Airbag CD - Changer Color info display Diagnostic link Radio Graphic info display Global positioning system Microphone Remote control Switch - Reversing lamp Speakers Telephone Telematic Vehicle speed signal

A14 A36 H5 N3 X1 X48

Radio Handset phone Telematic Amplifier - Roof antenna Instrument panel & Body rear Instrument panel & Body rear


as of MY 2001

Circuits Speakers

3904 - 3945

Abbreviations EMP LHD RHD

Radio Left-hand drive Right-hand drive

Component codes B36 B37 B38 B39 B40 B41 B42 B43 X1 X3 X4 X9 X10

- 39 -

Loudspeaker - Front, left Loudspeaker - Front, right Loudspeaker - Rear, left Loudspeaker - Rear, right Tweeter - Front, left Tweeter - Front, right Tweeter - Rear, left Tweeter - Rear, right Instrument panel & Body rear Body rear & Driver door Body rear & Front passenger door Body rear & Door rear, left Body rear & Door rear, right


as of MY 2001

Table of contents Table of contents Index Circuit diagram

-I-

I II 1 - 39


as of MY 2001

Index Accessory socket Air conditioning Air conditioning, rear Airbag (Left-hand drive) Airbag (Right-hand drive) Anti-lock Brake System & Electronic stability program Anti-lock Brake System (Diesel) Anti-lock Brake System (Petrol) Anti-theft warning system Automatic transmission (Z16XE/Z18XE) Automatic transmission (Z22SE) Auxiliary heating Back window wiper Bulb tester Bulb tester, trailer Carphone CD - Changer Central door locking Color info display Cruise control Daytime running lights Diagnostic link Door contact switch Electro-hydraulic power steering Engine cooling (Petrol & not air conditioning) Engine cooling module (Diesel) Engine cooling module (Petrol & Air conditioning) Engine Y20DTH Engine Z16XE Engine Z18XE - II -

6, 11 32 33 21 22 25 24 23 20 29 30 31 7 26 26 37 37 20 27 5 4 3 11 31 18 19 18 17 12, 13 14, 15

Engine Z22SE Filter heating Fog lamps, front Fuel pump Global Positioning System Graphic info display Hazard warning lamp, switch Headlamp levelling Headlamp washer Heated back window Heating High beam Immobiliser Instrument (Diesel) Instrument (Petrol) Licence plate lamps Light switch Low beam Multi info display Multitimer Navigation system Outside mirror (Left-hand drive) Outside mirror (Right-hand drive) Parking lamps Passenger compartment lamp Radio Remote control, radio Seat heating Sirene / Signal horn Speakers

15, 16 17 5 18 37 27 8 4 7 11 31 5 22 10 9 5 4 4 28 8 38 34 34 4 11, 12 36 21 34 20 39

Circuit Diagram Zafira Start & Charging Stop lamp switch Sun roof Switch - Reversing lamp Switch, automatic transmission Tail lamp, left Tail lamp, right Telematic Telephone Trailer hitch Triple info display Trumpet horn Turn signal lamps Vehicle speed signal (Diesel & not Anti-lock Brake System) Vehicle speed signal (Petrol & not Anti-lock Brake System) Voltage distribution Warning buzzer Window lifters Window washer front / rear Windscreen wiper

- III -

as of MY 2001 1 5 31 28 28 6 6 38 36 6 26 21 6 24 23 1, 2, 3 26 35 7 7


as of MY 2001

Circuits Start & Charging Voltage distribution

100 - 115 100 - 327


Distribution, engine compartment Engine, starter, alternator

Abbreviations AB ABS AC ACR ASP AT CID CRP D DWA EH EHPS EMP ESP FH FI GID HZG -1-

Airbag Anti-lock Brake System Air conditioning Air conditioning, rear Outside mirror Automatic transmission Color info display Carphone Diesel Anti-theft warning system Electrical auxilliary heater Electro-hydraulic power steering Radio Electronic stability program Window lifters Petrol Graphic info display Heating

IMO INS LSW MID MKM MT MUT NAV SD SH TEL TFL TID WEG WI ZIG ZV

Immobiliser Instrument Light switch Multi info display Engine cooling module Manual transmission Multitimer Navigation system Sun roof Seat heating Telephone Daytime running light Triple info display Vehicle speed signal Wiper Cigarette lighter Central door locking

Component codes Fx Fx.x G1 G2 M1 S1 X1 X2 X3 X16

Main fuse Fuse Battery Alternator Starter Switch - Starter Instrument panel & Body rear Instrument panel & Body front Body rear & Driver door Body front & Engine

Y1



as of MY 2001

Circuits Voltage distribution


Abbreviations ABS AT CID CRC D DWA EHPS ESP FF FI GID IMO INS IRL LSW MID MK MKM MUT NSL NSW SH ZV

-2-

Anti-lock Brake System Automatic transmission Color info display Cruise control Diesel Anti-theft warning system Electro-hydraulic power steering Electronic stability program Trumpet horn Petrol Graphic info display Immobiliser Instrument Interior lamp Light switch Multi info display Engine cooling Engine cooling module Multitimer Fog lamps, rear Fog lamps, front Seat heating Central door locking

Fx Fx.x X1 X2

Main fuse Fuse Instrument panel & Body rear Instrument panel & Body front


as of MY 2001

Circuits Voltage distribution Diagnostic link

100 - 327 330 - 349

Grounding points 3

A - pillar

MID MKM NAV SD SRA TEL TID TM ZV

Multi info display Engine cooling module Navigation system Sun roof Headlamp washer system Telephone Triple info display Telematic Central door locking

Abbreviations

Component codes

AB ABS ASC ASP AZV CD CID CRP DIAG EHPS EMP ESP FH GID GPS HSH IMO INS IRL

Fx Fx.x X1 X2 X13 X48

-3-

Airbag Anti-lock Brake System Accessory socket Outside mirror Trailer hitch CD - Changer Color info display Carphone Diagnostic link Electro-hydraulic power steering Radio Electronic stability program Window lifters Graphic info display Global positioning system Heated back window Immobiliser Instrument Interior lamp

Main fuse Fuse Instrument panel & Body rear Instrument panel & Body front Diagnostic link Instrument panel & Body rear


as of MY 2001

Circuits Low beam Headlamp levelling Daytime running lights Light switch Parking lamps

411 - 415 418 - 427 426 - 432 427 - 449 435 - 442



Abbreviations AZV CC INS KZL MUT SRA TID

Trailer hitch Check control Instrument Licence plate lamps Multitimer Headlamp washer system Triple info display

Component codes E1 E2 E6 E7 -4-

Parking lamp - Left Parking lamp - Right Low beam - Left Low beam - Right

Fx.x K1 S2 S2.1 S2.2 S2.3 S2.4 S2.5 S2.6 X1 X2 Y14 Y15

Fuse Relay - Daytime running light Switch unit - Light Switch - Light Dimmer - Instrument lights Switch - Headlamp levelling Switch - Illumination passenger compartment Switch - Fog lamps, front Switch - Fog lamps, rear Instrument panel & Body rear Instrument panel & Body front Headlamp levelling - Left Headlamp levelling - Right


as of MY 2001

Circuits High beam Cruise control Stop lamp switch Licence plate lamps Fog lamps, front

SL TID 500 - 506 509 - 512 516 - 536 539 - 543 545 - 549



Abbreviations ABS AT AZV CC CID D ESP FI GID INS LHD MID MUT RHD -5-

Anti-lock Brake System Automatic transmission Trailer hitch Check control Color info display Diesel Electronic stability program Petrol Graphic info display Instrument Left-hand drive Multi info display Multitimer Right-hand drive

Stop lamps Triple info display

Component codes E8 E9 E10 E11 E18 E19 E24 Fx.x K2 K4 S3 S3.1 S3.2 S3.3 S3.4 S28 S43 X1 X2 X14 X24 X81 X82

High beam - Left High beam - Right Lamp - Licence plate, left Lamp - Licence plate, right Fog lamp - Front, left Fog lamp - Front, right Stop lamp - Centre position Fuse Relay - High beam Relay - Fog lamp, front Switch unit - Steering column Switch - High beam Switch - Turn signal Switch - Headlamp flash Switch - Cruise control Switch - Clutch, cruise control Switch - Stop lamp, double Instrument panel & Body rear Instrument panel & Body front Tailgate & Switch lamp trunk Body rear & Tailgate Instrument panel & Switch unit Steering column Instrument panel & Switch unit Steering column


as of MY 2001

Circuits Turn signal lamps Tail lamp, left Accessory socket Trailer hitch Tail lamp, right

600 - 610 613 - 621 624 - 625 626 - 639 641 - 649


Distribution, engine compartment Panel rear

Abbreviations ASC AZV INS MUT SBL SL TL

Accessory socket Trailer hitch Instrument Multitimer Switch - Reversing lamp Stop lamps Turn signal lamps

Component codes E3 E3.1 E3.2 E3.3 -6-

Rear lamp unit - Left Tail lamp - Left Stop lamp - Left Reversing lamp - Left

E3.4 E3.5 E4 E4.1 E4.2 E4.3 E4.4 E4.5 H2 H3 H6 H7 K5 K8 K9 S23 X1 X2 X26 X27 X43 X48

Turn signal lamp - Rear, left Fog lamp - Rear, left Rear lamp unit - Right Tail lamp - Right Stop lamp - Right Reversing lamp - Right Turn signal - Rear, right Fog lamp - Rear, right Turn signal lamp - Front, left Turn signal lamp - Front, right Turn signal lamp - Side, left Turn signal lamp - Side, right Relay - Fog lamp, rear Relay - Turn signal, left Relay - Turn signal, right Switch - Rear fog lamp, socket trailer Instrument panel & Body rear Instrument panel & Body front Body rear & Socket trailer Socket trailer Accessory socket Instrument panel & Body rear


as of MY 2001

Circuits Headlamp washer Windscreen wiper Window washer front / rear Back window wiper

700 - 703 710 - 727 717 731 - 738



Abbreviations MID MUT

Multi info display Multitimer

Component codes K6 K10 K11 M16 M17 M22 -7-

Relay - Wiper, back window Relay - Wiper, windscreen (Stage 1 / Interval) Relay - Time delay, washer pump headlamps Motor - Wiper, windscreen Motor - Wiper, back window Pump - Washer, windscreen & Back window

M23 S22 S22.1 S22.7 S22.8 X1 X2 X24 X45 X73 X74

Pump - Washer, headlamps Switch - Wiper unit Switch - Wiper, windscreen Switch - Wiper / washer, back window Switch - Info display Instrument panel & Body rear Instrument panel & Body front Body rear & Tailgate Tailgate & Switch lamp trunk Instrument panel & Switch Wiper unit Instrument panel & Switch Wiper unit

Circuit Diagram Zafira Circuits Multitimer 801 - 845 Hazard warning lamp, switch 841 - 847



Abbreviations AC ACR ASP AT CID DWA EMP FW GID HSH HZG INS IRL LSW MID NSL NSW -8-

Air conditioning Air conditioning, rear Outside mirror Automatic transmission Color info display Anti-theft warning system Radio Windscreen wiper Graphic info display Heated back window Heating Instrument Interior lamp Light switch Multi info display Fog lamps, rear Fog lamps, front

as of MY 2001 RW SH TID TKS TL WI ZIG ZV

Rear screen wiper Seat heating Triple info display Door contact switch Turn signal lamps Wiper Cigarette lighter Central door locking

Component codes A11 S6 X1 X6

Multitimer Switch - Hazard light Instrument panel & Body rear Instrument panel & Blower


as of MY 2001

Circuits Instrument (Petrol)

WS


Abbreviations AB ABS AT CID DIAG DZM ESP GID IMO MID MKM MUT NSL NSW STA TC TL WEG -9-

H1.43 H1.45

900 - 948


Warning buzzer

Airbag Anti-lock Brake System Automatic transmission Color info display Diagnostic link Tachometer Electronic stability program Graphic info display Immobiliser Multi info display Engine cooling module Multitimer Fog lamps, rear Fog lamps, front Start & Charging Traction control Turn signal lamps Vehicle speed signal

Component codes

H1.54

B1 B2 B3 H1 H1.1 H1.2 H1.4 H1.5 H1.6 H1.7

P5 X1 X2 X11 X16 X22 X50

H1.11 H1.12 H1.13 H1.14 H1.15 H1.16 H1.17 H1.18 H1.20 H1.21 H1.22 H1.23 H1.24 H1.25 H1.33 H1.34

Switch - Brake fluid Switch - Parking brake Switch - Oil pressure Instrument Charging indicator lamp Telltale - Oil pressure Telltale - Airbag Telltale - Anti-lock Brake System Telltale - Engine Telltale - Automatic transmission, sport program Telltale - Fog lamp, rear Telltale - High beam Telltale - Fog lamps, front Telltale - Turn signal lamp, trailer Telltale - Fuel tank content Telltale - Coolant temperature Telltale - Brake system Telltale - Seat belt warning Illumination - LCD display Illumination - Instrument Indicator - Coolant temperature Fuel indicator Tachometer Speedometer - Electronic Telltale - Turn signal lamp, left Telltale - Turn signal lamp, right

Telltale - Engine cooling module Telltale - Malfunction Indicator Lamp Telltale - Traction Control & Electronic stability program Sensor - Fuel tank content Instrument panel & Body rear Instrument panel & Body front Body rear & Fuel tank Body front & Engine Body front & Engine (Electronic) Fuel tank & Fuel pump / sensor


as of MY 2001

Circuits Instrument (Diesel)

WS

Warning buzzer




Abbreviations AB ABS CID D DIAG DZM ESP GID IMO MID MKM MUT NSL NSW STA TC TL WEG - 10 -

Airbag Anti-lock Brake System Color info display Diesel Diagnostic link Tachometer Electronic stability program Graphic info display Immobiliser Multi info display Engine cooling module Multitimer Fog lamps, rear Fog lamps, front Start & Charging Traction control Turn signal lamps Vehicle speed signal

B1 B2 B3 H1 H1.1 H1.2 H1.3 H1.4 H1.5 H1.6 H1.11 H1.12 H1.13 H1.14 H1.15 H1.16 H1.17 H1.18 H1.20 H1.21 H1.22 H1.23 H1.24 H1.25 H1.33 H1.34 H1.43

Switch - Brake fluid Switch - Parking brake Switch - Oil pressure Instrument Charging indicator lamp Telltale - Oil pressure Telltale - Preheating Telltale - Airbag Telltale - Anti-lock Brake System Telltale - Engine Telltale - Fog lamp, rear Telltale - High beam Telltale - Fog lamps, front Telltale - Turn signal lamp, trailer Telltale - Fuel tank content Telltale - Coolant temperature Telltale - Brake system Telltale - Seat belt warning Illumination - LCD display Illumination - Instrument Indicator - Coolant temperature Fuel indicator Tachometer Speedometer - Electronic Telltale - Turn signal lamp, left Telltale - Turn signal lamp, right Telltale - Engine cooling module

H1.54 P5 X1 X2 X11 X16 X50

Telltale - Traction Control & Electronic stability program Sensor - Fuel tank content Instrument panel & Body rear Instrument panel & Body front Body rear & Fuel tank Body front & Engine Fuel tank & Fuel pump / sensor


as of MY 2001

Circuits

B50

Door contact switch Passenger compartment lamp Accessory socket Heated back window

1100 - 1111 1115 - 1136 1141 - 1142 1146 - 1149


A - pillar Tailgate

Abbreviations AC DWA HZG IRL MUT PCL SDR TEL ZV

Air conditioning Anti-theft warning system Heating Interior lamp Multitimer Passenger compartment lamp Sun roof, rear Telephone Central door locking

E14 E15 E16 E26 E27 E29 E30 K3 K154 K155 S13 S38 S39 S40 S41 V18 X1 X14 X17 X24 X46

Component codes B49 - 11 -

Pane break sensor - Anti-theft warning system, rear, left

Pane break sensor - Anti-theft warning system, rear, right Lamp - Trunk Heated back window Lamp unit - Passenger compartment, time delay Reading lamp - Rear Lamp - Glove box Reading lamp - Rear, left Reading lamp - Rear, right Relay - Heated back window Relay - Accessory socket Relay - Consumer switch-off, time delay Switch - Lamp, trunk Contact switch - Driver door Contact switch - Front passenger door Contact switch - Rear door, left Contact switch - Rear door, right Diode - Load switch off , reading lamp Instrument panel & Body rear Tailgate & Switch lamp trunk Body rear & Lamp - Passenger compartment Body rear & Tailgate Tailgate & Switch lamp trunk


as of MY 2001

Circuits Passenger compartment lamp Engine Z16XE

1200 - 1214

SLS STA TEL TM

Stop lamp switch Start & Charging Telephone Telematic



A - pillar Engine

Abbreviations ’00AB AC CID CLS CRP DWA EMP GID ID INS LHD MID MK MKM MUT RHD - 12 -

as of MY 2000 Airbag Air conditioning Color info display Clutch switch Carphone Anti-theft warning system Radio Graphic info display Info display Instrument Left-hand drive Multi info display Engine cooling Engine cooling module Multitimer Right-hand drive

A4 B19 B21 B34 C1 E16 E16.1 E16.2 E16.3 E16.4 E16.5 R10 T1 X1 X2 X22 X67 X68

Control unit - Multec Sensor - Pedal position Sensor - Absolute pressure, intake manifold Impulse sensor - Crankshaft Condensor - Ignition coil Lamp unit - Passenger compartment, time delay Lamp - Passenger compartment Reading lamp Sensor - Anti-theft warning system, passenger compartment Microphone Indication - Airbag, front passenger Cigarette lighter Ignition coil - Direct ignition Instrument panel & Body rear Instrument panel & Body front Body front & Engine (Electronic) Body rear & Lamp unit Passenger compartment Body rear & Microphone

X71 X72

Body front & Control unit Multec Engine & Control unit - Multec


as of MY 2001

Circuits

X71

Engine Z16XE

1223 - 1349

Abbreviations AC AT CRC EHPS IMO KSP STA WEG

Air conditioning Automatic transmission Cruise control Electro-hydraulic power steering Immobiliser Fuel pump Start & Charging Vehicle speed signal

Component codes A4 B12 B13 B30 B35 B117 B118 K16 K18 X2 X22 - 13 -

Control unit - Multec Sensor - Coolant temperature Sensor - Temperature, intake air Sensor - Knock control 1 Sensor - Camshaft Sensor - Oxygen, mixture control, heated Sensor - Oxygen, catalytic converter check Relay - Fuel pump Relay - Engine control unit Instrument panel & Body front Body front & Engine (Electronic)

X72 Y4 Y5 Y9 Y9.1 Y9.2 Y9.3 Y9.4 Y29

Body front & Control unit Multec Engine & Control unit - Multec Solenoid valve - Exhaust gas recirculation Solenoid valve - Tank ventilation Fuel injection valves Injection valve - Cylinder 1 Injection valve - Cylinder 2 Injection valve - Cylinder 3 Injection valve - Cylinder 4 Throttle valve - Positioner


as of MY 2001

Circuits Engine Z18XE


Grounding points 9

Engine

A6 B12 B19 B30 B34 B35 B46 B117

Abbreviations B118 AC AT CID CLS CRC EHPS ESP GID ID IMO INS MID MK MKM SLS STA TC WEG

- 14 -

Air conditioning Automatic transmission Color info display Clutch switch Cruise control Electro-hydraulic power steering Electronic stability program Graphic info display Info display Immobiliser Instrument Multi info display Engine cooling Engine cooling module Stop lamp switch Start & Charging Traction control Vehicle speed signal

X2 X22 X57 X58 Y5 Y6

Control unit - Simtec Sensor - Coolant temperature Sensor - Pedal position Sensor - Knock control 1 Impulse sensor - Crankshaft Sensor - Camshaft Air mass meter Sensor - Oxygen, mixture control, heated Sensor - Oxygen, catalytic converter check Instrument panel & Body front Body front & Engine (Electronic) Body front & Control unit Simtec Engine (electronic) & Control unit - Simtec Solenoid valve - Tank ventilation Solenoid valve - Intake manifold


as of MY 2001

Circuits Engine Z18XE Engine Z22SE

1400 - 1524 1530 - 1649

K16 K18 T1 X2 X22 X57

Grounding points X58 9

Engine X77

Abbreviations AC INS KSP MK MKM STA WEG

Air conditioning Instrument Fuel pump Engine cooling Engine cooling module Start & Charging Vehicle speed signal

Component codes A4 A6 B12 B13 B21 B30 B34 - 15 -

Control unit - Multec Control unit - Simtec Sensor - Coolant temperature Sensor - Temperature, intake air Sensor - Absolute pressure, intake manifold Sensor - Knock control 1 Impulse sensor - Crankshaft

X78 Y9 Y9.1 Y9.2 Y9.3 Y9.4 Y29

Relay - Fuel pump Relay - Engine control unit Ignition coil - Direct ignition Instrument panel & Body front Body front & Engine (Electronic) Body front & Control unit Simtec Engine (electronic) & Control unit - Simtec Body front & Control unit Multec Engine & Control unit - Multec Fuel injection valves Injection valve - Cylinder 1 Injection valve - Cylinder 2 Injection valve - Cylinder 3 Injection valve - Cylinder 4 Throttle valve - Positioner


as of MY 2001

Circuits

B117

Engine Z22SE

1530 - 1649


Distribution, engine compartment Sensor oxygen / Ignition coil

B118 C1 K16 K18 T1 X2 X22 X77

Abbreviations AC AT CID CLS CRC ESP GID ID IMO KSP MID SLS TC

Air conditioning Automatic transmission Color info display Clutch switch Cruise control Electronic stability program Graphic info display Info display Immobiliser Fuel pump Multi info display Stop lamp switch Traction control

Component codes A4 B19 - 16 -

Control unit - Multec Sensor - Pedal position

X78 Y4 Y5 Y9 Y9.1 Y9.2 Y9.3 Y9.4 Y29

Sensor - Oxygen, mixture control, heated Sensor - Oxygen, catalytic converter check Condensor - Ignition coil Relay - Fuel pump Relay - Engine control unit Ignition coil - Direct ignition Instrument panel & Body front Body front & Engine (Electronic) Body front & Control unit Multec Engine & Control unit - Multec Solenoid valve - Exhaust gas recirculation Solenoid valve - Tank ventilation Fuel injection valves Injection valve - Cylinder 1 Injection valve - Cylinder 2 Injection valve - Cylinder 3 Injection valve - Cylinder 4 Throttle valve - Positioner


as of MY 2001

Circuits Filter heating Engine Y20DTH

1701 - 1702 1706 - 1749



Abbreviations AC CID CRC GID IMO INS MID MKM SLS STA WEG

Air conditioning Color info display Cruise control Graphic info display Immobiliser Instrument Multi info display Engine cooling module Stop lamp switch Start & Charging Vehicle speed signal

Component codes A7 A9 - 17 -

Control unit - Diesel Control unit - Glow time

A10 B10 B12 B18 B19 B34 B46 Fx.x K17 K18 R7 R8 X2 X22 X59 X60 Y4 Y7 Y8

Control unit - Injection pump Sensor - Temperature, engine oil Sensor - Coolant temperature Sensor - Load pressure Sensor - Pedal position Impulse sensor - Crankshaft Air mass meter Fuse Relay - Filter preheating Relay - Engine control unit Filter heating Glow plugs Instrument panel & Body front Body front & Engine (Electronic) Body front & Control unit - Diesel Engine (electronic) & Control unit - Diesel Solenoid valve - Exhaust gas recirculation Solenoid valve - Swirl level regulation Solenoid valve - Boost pressure regulation


as of MY 2001

Circuits

A19.6 B29

Engine cooling (Petrol & not air conditioning) Engine cooling module (Petrol & Air conditioning) Fuel pump

1802 - 1809 1813 - 1842 1847


Distribution, engine compartment A - pillar Blower

K13 K14 M19 M20 M21 R9 X1 X2 X11 X50 X63 X64

Abbreviations Y10 DIAG INS STA

Diagnostic link Instrument Start & Charging

Component codes A19 A19.1 A19.2 A19.3 A19.4 A19.5 - 18 -

Control unit - Engine cooling module Relay - Radiator fan Relay - Radiator fan Relay - Radiator fan Relay - Radiator fan Relay - Radiator fan

Relay - Preresistor, radiator fan Sensor - Pressure, air conditioning Relay - Radiator fan Relay - Radiator fan Motor - Radiator fan Motor - Radiator fan Pump - Fuel Preresistor - Radiator fan Instrument panel & Body rear Instrument panel & Body front Body rear & Fuel tank Fuel tank & Fuel pump / sensor Body front & Control unit Engine cooling module Engine cooling & Control unit Engine cooling module Clutch - Compressor, air conditioning


as of MY 2001

Circuits

B29

Engine cooling module (Diesel)

1910 - 1937

M19 M20 R9 X63


Distribution, engine compartment Blower

Abbreviations AC D DIAG INS STA

Air conditioning Diesel Diagnostic link Instrument Start & Charging

Component codes A19 A19.1 A19.2 A19.3 A19.4 A19.5 A19.6 - 19 -

Control unit - Engine cooling module Relay - Radiator fan Relay - Radiator fan Relay - Radiator fan Relay - Radiator fan Relay - Radiator fan Relay - Preresistor, radiator fan

Y10

Sensor - Pressure, air conditioning Motor - Radiator fan Motor - Radiator fan Preresistor - Radiator fan Body front & Control unit Engine cooling module Engine cooling & Control unit Engine cooling module Clutch - Compressor, air conditioning


as of MY 2001

Circuits Sirene / Signal horn Anti-theft warning system Central door locking

WL 2000 - 2005 2009 - 2047 2009 - 2047

Component codes A12 A13

Grounding points B47 1 8 12

Distribution, engine compartment Central locking Tailgate

B48 M2

Abbreviations ASP D DIAG DWA FH FI GB GPS HSH IMO IRL LHD MUT RHD SD TKS - 20 -

Outside mirror Diesel Diagnostic link Anti-theft warning system Window lifters Petrol Great Britain Global positioning system Heated back window Immobiliser Interior lamp Left-hand drive Multitimer Right-hand drive Sun roof Door contact switch

Hazard warning lamps

M2.1 M2.2 M3 M4 M5 M6 M7 S15 S16 X1 X2 X3

Control unit - Central locking Control unit - Anti-theft warning system Signal horn - Anti-theft warning system Power sounder - Anti-theft warning system Motor - Central locking, driver door Motor - Central locking Switch - Central locking Motor - Central locking, front passenger door Motor - Central locking, rear door, left Motor - Central locking, rear door, right Motor - Central locking, lid trunk Motor - Central locking, flap, fuel filler Switch - Trunk lock, anti-theft warning system Switch - Engine hood, anti-theft warning system Instrument panel & Body rear Instrument panel & Body front Body rear & Driver door

X4 X9 X10 X14 X24 X25 X61

X62

Body rear & Front passenger door Body rear & Door rear, left Body rear & Door rear, right Tailgate & Switch lamp trunk Body rear & Tailgate Body rear & Tailgate Body rear & Control unit - Antitheft warning system & Central locking Body rear & Control unit - Antitheft warning system & Central locking


as of MY 2001

Circuits Remote control, radio Trumpet horn Airbag (Left-hand drive)

2100 - 2104 2107 - 2112 2119 - 2149


Distribution, engine compartment A - pillar Tunnel

Component codes

X37

A1 B32 B33

X37.1

B51 B102 K12 R1 R2 R3 R4

Abbreviations AB CH CRP DIAG DWA EMP INS LHD NAV PCL RC RHD STA TM

- 21 -

Airbag Switzerland Carphone Diagnostic link Anti-theft warning system Radio Instrument Left-hand drive Navigation system Passenger compartment lamp Remote control Right-hand drive Start & Charging Telematic

R5 R6 S24 S25 V1 W1 X1 X2 X3 X4 X35 X36 X36.1

Control unit - Airbag Sensor - Side airbag, driver Sensor - Side airbag, front passenger Trumpet horn Seat occupied detection - Front passenger Relay - Trumpet horn Squib - Airbag, driver Squib - Airbag, front passenger Squib - Side airbag, driver Squib - Side airbag, front passenger Squib - Belt pretensioner, driver Squib - Belt pretensioner, front passenger Switch - Trumpet horn Switch - Remote control, radio Diode - Anti-theft warning system Contact unit Instrument panel & Body rear Instrument panel & Body front Body rear & Driver door Body rear & Front passenger door Code lamp licence plate Body rear & Assembly - Seat, left Seat - Left & Belt pretensioner assembly, left

X88 X89 X91 X98 X99

Body rear & Assembly - Seat, right Seat - Right & Belt pretensioner assembly, right Contact unit & Switch - Trumpet horn Contact unit & Switch - Remote control, radio Instrument panel & Contact unit Body rear & Side airbag, left Body rear & Side airbag, right


as of MY 2001

Circuits

B102

Airbag (Right-hand drive) Immobiliser

2203 - 2231 2236 - 2244

Grounding points 5

R2 R3 R4 R5 R6

Tunnel

Abbreviations AB AT CRP D DIAG DWA INS PCL STA TM

Airbag Automatic transmission Carphone Diesel Diagnostic link Anti-theft warning system Instrument Passenger compartment lamp Start & Charging Telematic

Component codes A1 A17 B32 B33 - 22 -

Control unit - Airbag Control unit - Immobilizer Sensor - Side airbag, driver Sensor - Side airbag, front passenger

X1 X2 X3 X4 X36 X36.1 X37 X37.1 X98 X99

Seat occupied detection - Front passenger Squib - Airbag, front passenger Squib - Side airbag, driver Squib - Side airbag, front passenger Squib - Belt pretensioner, driver Squib - Belt pretensioner, front passenger Instrument panel & Body rear Instrument panel & Body front Body rear & Driver door Body rear & Front passenger door Body rear & Assembly - Seat, left Seat - Left & Belt pretensioner assembly, left Body rear & Assembly - Seat, right Seat - Right & Belt pretensioner assembly, right Body rear & Side airbag, left Body rear & Side airbag, right


as of MY 2001

Circuits

Component codes

Vehicle speed signal (Petrol & 2307 - 2309 not Anti-lock Brake System) Anti-lock Brake System 2318 - 2339 (Petrol)

A2 A3 B25 B26



Abbreviations ABS AT CID DIAG EMP ESP GID INS MID NAV SLS TC TID

- 23 -

Anti-lock Brake System Automatic transmission Color info display Diagnostic link Radio Electronic stability program Graphic info display Instrument Multi info display Navigation system Stop lamp switch Traction control Triple info display

B27 B28 U1 X1 X2 X12 X20 X21

Control unit - Anti-lock Brake System Control unit - Anti-lock Brake System & Traction control Sensor - Wheel speed, front, left Sensor - Wheel speed, front, right Sensor - Wheel speed, rear, left Sensor - Wheel speed, rear, right Signal converter module Vehicle speed Instrument panel & Body rear Instrument panel & Body front Body rear & Sensor revolution Body front & Sensor revolution front, right Body front & Sensor revolution front, left


as of MY 2001

Circuits

Component codes

Vehicle speed signal 2410 - 2412 (Diesel & not Anti-lock Brake System) Anti-lock Brake System 2418 - 2439 (Diesel)

A2 A3 B24 B25 B26



Abbreviations ABS CID D DIAG EMP ESP GID INS MID NAV SLS TC TID

- 24 -

Anti-lock Brake System Color info display Diesel Diagnostic link Radio Electronic stability program Graphic info display Instrument Multi info display Navigation system Stop lamp switch Traction control Triple info display

B27 B28 X1 X2 X12 X16 X20 X21

Control unit - Anti-lock Brake System Control unit - Anti-lock Brake System & Traction control Sensor - Vehicle speed Sensor - Wheel speed, front, left Sensor - Wheel speed, front, right Sensor - Wheel speed, rear, left Sensor - Wheel speed, rear, right Instrument panel & Body rear Instrument panel & Body front Body rear & Sensor revolution Body front & Engine Body front & Sensor revolution front, right Body front & Sensor revolution front, left


as of MY 2001

Circuits Anti-lock Brake System & Electronic stability program

2502 - 2545

B104 B105 X1 X2 X12 X20



Abbreviations ABS AT DIAG INS SLS

Anti-lock Brake System Automatic transmission Diagnostic link Instrument Stop lamp switch

Component codes A42

B25 B26 B27 B28 B103 - 25 -

Control unit - Anti-lock Brake System & Electronic stability program Sensor - Wheel speed, front, left Sensor - Wheel speed, front, right Sensor - Wheel speed, rear, left Sensor - Wheel speed, rear, right Sensor - Steer angle

X48

Sensor - Rotation Rate Sensor - Pressure Instrument panel & Body rear Instrument panel & Body front Body rear & Sensor revolution Body front & Sensor revolution front, right Body front & Sensor revolution front, left Instrument panel & Body rear


as of MY 2001

Circuits Warning buzzer Bulb tester Bulb tester, trailer Triple info display

2604 2610 - 2621 2626 - 2628 2633 - 2648

P2 S37 X2 X7 X37 X37.1

Grounding points 3

A - pillar

Abbreviations CID DIAG EMP FL GID INS J MID MUT WEG

Color info display Diagnostic link Radio Front Lamps Graphic info display Instrument Japan Multi info display Multitimer Vehicle speed signal

Component codes B8 D1 P1 - 26 -

Sensor - Outside temperature Triple info display Bulb test

Bulb test, trailer Switch - Seat belt Instrument panel & Body front Instrument panel & Body rear Body rear & Assembly - Seat, right Seat - Right & Belt pretensioner assembly, right


as of MY 2001

Circuits Graphic info display Color info display

Component codes 2706 - 2734 2706 - 2740

B5 B6



Abbreviations AT CC D DIAG INS MT MUT NAV SLS STA TM WEG ZH

- 27 -

Automatic transmission Check control Diesel Diagnostic link Instrument Manual transmission Multitimer Navigation system Stop lamp switch Start & Charging Telematic Vehicle speed signal Add-on heater

B7 B8 B16 B17 D3 D4 X2 X16 X22 X75 X76

Switch - Minimum capacity, washer fluid Switch - Minimum capacity, coolant Switch - Engine oil level Sensor - Outside temperature Sensor - Brake lining, front, left Sensor - Brake lining, front, right Color info display Graphic info display Instrument panel & Body front Body front & Engine Body front & Engine (Electronic) Instrument panel & Graphic/ Color info display Instrument panel & Color info display


as of MY 2001

Circuits Multi info display Switch - Reversing lamp Switch, automatic transmission

WEG ZH 2800 - 2828 2834 - 2838 2839 - 2847

Component codes B5

Grounding points

B6

1 3 11

B7 B8 B16 B17 D2 S31 S42 X1 X2 X16 X22 X28


Abbreviations AT AZV CC CRP D DIAG EMP GPS INS MT MUT NAV RFS SLS STA - 28 -

Automatic transmission Trailer hitch Check control Carphone Diesel Diagnostic link Radio Global positioning system Instrument Manual transmission Multitimer Navigation system Reversing lamps Stop lamp switch Start & Charging

Vehicle speed signal Add-on heater

Switch - Minimum capacity, washer fluid Switch - Minimum capacity, coolant Switch - Engine oil level Sensor - Outside temperature Sensor - Brake lining, front, left Sensor - Brake lining, front, right Multi info display Switch - Reversing lamp Switch - Automatic transmission Instrument panel & Body rear Instrument panel & Body front Body front & Engine Body front & Engine (Electronic) Instrument panel & Automatic transmission


as of MY 2001

Circuits

B23

Automatic transmission (Z16XE/Z18XE)

2901 - 2946



H8 S32 S33 S35 S36 X2 X23 X28

Abbreviations

X29


X38


Y12 Y13

Component codes

Y13.1 Y13.2 Y13.3 Y13.4

A8

Y13.5

B11 B22 - 29 -




as of MY 2001

Circuits

B23

Automatic transmission (Z22SE)

3001 - 3047



H8 S32 S33 S35 S36 X2 X23 X28

Abbreviations

X29


X38


Y12 Y13

Component codes

Y13.1 Y13.2 Y13.3 Y13.4

A8

Y13.5

B11 B22 - 30 -




as of MY 2001

Circuits Heating Auxiliary heating Electro-hydraulic power steering Sun roof

3100 - 3119 3123 - 3125 3128 - 3132 3135 - 3149

E17 E17.1 E17.2 E17.3 E17.4 E17.5 E17.6 E17.7 E21

Grounding points M12 1 3


Abbreviations CID DIAG GID HSH MID MUT SDR STA ZV

Color info display Diagnostic link Graphic info display Heated back window Multi info display Multitimer Sun roof, rear Start & Charging Central door locking

Component codes A18 - 31 -

Control unit - Electro-hydraulic power steering

M34 M35 R11 S30 S30.1 S30.2 S89

X1 X6 X33 Y2

Controls - Heating Switch - Blower, heating Switch - Air circulation Limit switch - Defrosting Switch - Heated back window Illumination - Controls, heating Telltale - Air circulation Telltale - Heated back window Auxiliary heater - Passenger compartment, electrical Motor - Blower, passenger compartment Motor - Sun roof, front Motor - Sun roof, rear Preresistor - Blower, heating Switch - Sun roof Switch - Sun roof, front Switch - Sun roof, rear Switch - Auxiliary heater, passenger compartment, electrical Instrument panel & Body rear Instrument panel & Blower Body front & Electro-hydraulic power steering Actuator - Recirculation


as of MY 2001

Circuits Air conditioning

3212 - 3241

E31.12 E31.13 E31.14 M13

Grounding points 3

A - pillar

R11 S82 S89

Abbreviations ACR CID GID HSH MID MUT

Air conditioning, rear Color info display Graphic info display Heated back window Multi info display Multitimer

Component codes E31 E31.2 E31.5 E31.6 E31.7 E31.8 E31.9 E31.10 E31.11 - 32 -

Controls - Air conditioning Limit switch - Defrosting Switch - Air recirculation Switch - Blower, air conditioning Switch - Heated back window Illumination - Controls, air conditioning Telltale - Air conditioning Telltale - Air circulation Telltale - Heated back window

X2 X6 Y2 Y3

Relay - Blower, air conditioning Switch - Air conditioning Limit switch - Temperature selection, cold Motor - Blower, passenger compartment, air conditioning Preresistor - Blower, heating Switch - Anti freeze protection Switch - Auxiliary heater, passenger compartment, electrical Instrument panel & Body front Instrument panel & Blower Actuator - Recirculation Actuator - Coolant


as of MY 2001

Circuits Air conditioning, rear

3301 - 3336


A - pillar Panel rear

Abbreviations AC MUT

Air conditioning Multitimer

Component codes E72 K86 S116 S117 S118 V19 X42 X48

- 33 -

Module - Air conditioning, rear Relay - Air conditioning, rear Switch - Blower, rear compartment (instrument panel) Switch - Blower, rear compartment (headliner) Switch - Air conditioning, rear compartment Diode - Air conditioning, rear Body rear & Switch - Blower Instrument panel & Body rear


as of MY 2001

Circuits

M15

Outside mirror (Left-hand drive) Outside mirror (Right-hand drive) Seat heating

3400 - 3412

N1

3414 - 3426

N2

3428 - 3449

Grounding points

S7 S8 S21 S21.1

3

S21.2

A - pillar

Abbreviations DWA FH MUT

Anti-theft warning system Window lifters Multitimer

X1 X3 X4 X36 X36.2 X36.3 X37

Component codes B14 B15 E12 E13 K7 M14 - 34 -

Sensor - Temperature, seat heating, left Sensor - Temperature, seat heating, right Seat heating - Front, left Seat heating - Front, right Relay - Mirror heating Motor - Outside mirror, driver door

X37.2 X37.3

Motor - Outside mirror, front passenger door Controller - Seat heating, front, left Controller - Seat heating, front, right Switch - Seat heating, left Switch - Seat heating, right Switch - Outside mirror Switch - Outside mirror adjustment Switch - Outside mirror, left / right Instrument panel & Body rear Body rear & Driver door Body rear & Front passenger door Body rear & Assembly - Seat, left Seat - Left & Seat heated Seat - Left & Seat heated Body rear & Assembly - Seat, right Seat - Right & Seat heated Seat - Right & Seat heated


as of MY 2001

Circuits

S17.4

Window lifters

3502 - 3547

S17.5 S18

Grounding points

S19

3

S20

A - pillar

Abbreviations ASP ZV

Outside mirror Central door locking

Component codes M8 M9 M10 M11 S17 S17.1 S17.2 S17.3 - 35 -

Motor - Window lifter, driver door Motor - Window lifter, front passenger door Motor - Window lifter, rear door, left Motor - Window lifter, rear door, right Switch - Window lifter Switch - Window lifter, driver door Switch - Window lifter, front passenger door Switch - Window lifter, rear door, left

X1 X3 X4 X9 X10

Switch - Window lifter, rear door, right Safety switch Switch - Window lifter, front passenger door Switch - Window lifter, rear door, left Switch - Window lifter, rear door, right Instrument panel & Body rear Body rear & Driver door Body rear & Front passenger door Body rear & Door rear, left Body rear & Door rear, right


as of MY 2001

Circuits Radio Telephone

3600 - 3642 3636 - 3648

Grounding points 4


Abbreviations CD DIAG EMP MIC MID MUT RC TEL TID TM WEG

CD - Changer Diagnostic link Radio Microphone Multi info display Multitimer Remote control Telephone Triple info display Telematic Vehicle speed signal

Component codes A14 N3 T2 - 36 -

Radio Amplifier - Roof antenna Transmitter

X1 X8 X48

Instrument panel & Body rear Connector phone Instrument panel & Body rear


as of MY 2001

Circuits Carphone Global Positioning System CD - Changer

Component codes 3700 - 3728 3731 - 3737 3738 - 3748



Abbreviations AB CD CRP DIAG EMP GPS MIC MID NAV RC SBL SPK TEL TM

- 37 -

Airbag CD - Changer Carphone Diagnostic link Radio Global positioning system Microphone Multi info display Navigation system Remote control Switch - Reversing lamp Speakers Telephone Telematic

A14 A15 A36 H4 N3 X1 X47 X48

Radio CD - Changer Handset phone Global positioning system unit Amplifier - Roof antenna Instrument panel & Body rear Body rear & CD-Changer Instrument panel & Body rear


as of MY 2001

Circuits Navigation system Telematic

Component codes 3800 - 3829 3831 - 3849

Grounding points 4


Abbreviations AB CD CID DIAG EMP GID GPS MIC RC SBL SPK TEL TM WEG

- 38 -

Airbag CD - Changer Color info display Diagnostic link Radio Graphic info display Global positioning system Microphone Remote control Switch - Reversing lamp Speakers Telephone Telematic Vehicle speed signal

A14 A36 H5 N3 X1 X48

Radio Handset phone Telematic Amplifier - Roof antenna Instrument panel & Body rear Instrument panel & Body rear


as of MY 2001

Circuits Speakers

3904 - 3945

Abbreviations EMP LHD RHD

Radio Left-hand drive Right-hand drive

Component codes B36 B37 B38 B39 B40 B41 B42 B43 X1 X3 X4 X9 X10

- 39 -

Loudspeaker - Front, left Loudspeaker - Front, right Loudspeaker - Rear, left Loudspeaker - Rear, right Tweeter - Front, left Tweeter - Front, right Tweeter - Rear, left Tweeter - Rear, right Instrument panel & Body rear Body rear & Driver door Body rear & Front passenger door Body rear & Door rear, left Body rear & Door rear, right

Wiring harness information Zafira Survey of wiring harnesses Zafira Wiring harness, front Left-hand drive vehicles Right-hand drive vehicles Wiring harness, rear Grounding points Zafira Routing plan Zafira Wiring harness, body front Wiring harness, engine (Electronic) Only X16XEL engines Only Z16XE engines Only X18XE1 engines Only Z18XE engines Only Z22SE engines Only X20DTL, Y20DTL, Y20DTH engines Wiring harness, engine Only X20DTL, Y20DTL, Y20DTH engines Wiring harness, instrument panel Only left-hand drive vehicles Only right-hand drive vehicles Centre console switches, up to may 2000 Centre console switches, as of may 2000 Only vehicles with automatic transmission Steering column Wiring harness, body rear Wiring harness, switch - blower Wiring harness, driver door Wiring harness, front passenger door Wiring harness, rear door, left Wiring harness, rear door, right Wiring harness, tailgate/switch lamp trunk Wiring harness, trailer hitch -I-

as of MY '99½

1 3 5 7-15 16-18 19-20 21-23 24-25 26-28 29-31 32-33 34 35 37 39 40 41 43 44-50 51 52 53 54 55 56 57 10/2000

Survey of wiring harnesses Zafira

as of MY '99½

Wiring harness, front Left-hand drive vehicles

Grounding points, front

Wiring harness connectors, front

Grounding point 1 - Distribution, engine compartment Grounding point 2 - Engine, starter, alternator Grounding point 3 - A-Pillar Grounding point 4 - Bracket steering column/cross member Grounding point 5 - Tunnel Grounding point 7 - Blower Grounding point 8 - Central locking Grounding point 9 - Engine Grounding point 10 - Sensor oxygen/Ignition coil Grounding point 11 - Battery Grounding point 13 - Bracket selector lever

X1 X2 X3 X4 X6 X9 X10 X13 X16 X20 X21 X22 X28 X29 X31 X33 X36 X37 X38 X40 X47

-1-

Instrument panel & Body rear Instrument panel & Body front Body rear & Driver door Body rear & Front passenger door Instrument panel & Blower Body rear & Door rear, left Body rear & Door rear, right Diagnostic link Body front & Battery positive Body front & Sensor revolution front, right Body front & Sensor revolution front, left Body front & Engine (Electronic) Instrument panel & Automatic transmission Instrument panel & Automatic transmission Instrument panel & Body rear Body front & Electro-hydraulic power steering Body rear & Assembly - Seat, left Body rear & Assembly - Seat, right Automatic transmission & Selector control Instrument panel & Body rear Body rear & CD-Changer

26 22 27 10 19 20 15 13 33 7 31 34 5 6 26 29 18 16 12 9 14

28 2 25 21 11 36 8 4 1 37 17

Component references Battery Control unit engine, X16XEL, X18XE1 Control unit engine, X20DTL, Y20DTL Control unit - Engine cooling module Fuse box, engine compartment Fuse & Relay box passenger compartment Relay box, engine compartment

35 3 30 38 24 23 32

10/2000

-2-

10/2000


as of MY '99½

Wiring harness, front Right-hand drive vehicles Wiring harness connectors, front X1 X2 X3 X4 X6 X9 X10 X13 X16 X20 X21 X22 X28 X29 X31 X33 X36 X37 X38 X40 X47

Instrument panel & Body rear Instrument panel & Body front Body rear & Driver door Body rear & Front passenger door Instrument panel & Blower Body rear & Door rear, left Body rear & Door rear, right Diagnostic link Body front & Battery positive Body front & Sensor revolution front, right Body front & Sensor revolution front, left Body front & Engine (Electronic) Instrument panel & Automatic transmission Instrument panel & Automatic transmission Instrument panel & Body rear Body front & Electro-hydraulic power steering Body rear & Assembly - Seat, left Body rear & Assembly - Seat, right Automatic transmission & Selector control Instrument panel & Body rear Body rear & CD-Changer

26 24 10 27 21 22 14 15 33 6 31 34 12 11 26 30 18 16 19 9 17

Grounding point 2 - Engine, starter, alternator Grounding point 3 - A-Pillar Grounding point 4 - Bracket steering column/cross member Grounding point 5 - Tunnel Grounding point 7 - Blower Grounding point 8 - Central locking Grounding point 9 - Engine Grounding point 10 - Sensor oxygen/Ignition coil Grounding point 11 - Battery Grounding point 13 - Bracket selector lever

2 25 5 13 36 8 4 1 37 20

Component references Battery Control unit engine, X16XEL, X18XE1 Control unit engine, X20DTL, Y20DTL Control unit - Engine cooling module Fuse box, engine compartment Fuse & Relay box passenger compartment Relay box, engine compartment

35 3 32 38 28 7 23

Grounding points, front Grounding point 1 - Distribution, engine compartment -3-

29 10/2000

-4-

10/2000


as of MY '99½

Wiring harness, rear Wiring harness connectors, rear X9 X10 X11 X12 X13 X14 X17 X24 X25 X26 X27 X30 X36 X37 X42 X45 X46 X49

Body rear & Door rear, left Body rear & Door rear, right Body rear & Fuel tank Body rear & Sensor revolution Diagnostic link Tailgate & Switch lamp trunk Body rear & Lamp - Passenger compartment Body rear & Tailgate Body rear & Tailgate Body rear & Socket trailer Socket trailer Body rear & Socket trailer Body rear & Assembly - Seat, left Body rear & Assembly - Seat, right Body rear & Switch - Blower Tailgate & Switch lamp trunk Tailgate & Switch lamp trunk Tailgate & Switch lamp trunk

14 4 5 13 2 8 15 11 11 6 7 6 16 3 10 8 8 8

Grounding points, rear Grounding point 5 - Tunnel Grounding point 6 - Panel rear Grounding point 12 - Tailgate

-5-

1 9 12

10/2000

-6-

10/2000

Grounding points Zafira

as of MY '99½

Grounding point 1 - Distribution, engine compartment

Grounding point 2 - Engine, starter, alternator Only petrol engines

-7-

10/2000


as of MY '99½

Grounding point 2 - Engine, starter, alternator Only diesel engines

Grounding point 3 - A-Pillar

-8-

10/2000


as of MY '99½

Grounding point 4 - Bracket steering column/cross member

Grounding point 5 - Tunnel

-9-

10/2000


as of MY '99½

Grounding point 6 - Panel rear

Grounding point 7 - Blower

- 10 -

10/2000


as of MY '99½

Grounding point 8 - Central locking

Grounding point 9 - Engine (Electronic) Only X16XEL engines

- 11 -

10/2000


as of MY '99½

Grounding point 9 - Engine (Electronic) Only Z16XE engines

Grounding point 9 - Engine (Electronic) Only X18XE1, Z18XE engines

- 12 -

10/2000


as of MY '99½

Grounding point 9 - Engine (Electronic) Only Z22SE engines

Grounding point 10 - Sensor oxygen/Ignition coil Only X16XEL engines

- 13 -

10/2000


as of MY '99½

Grounding point 10 - Sensor oxygen/Ignition coil Only Z22SE engines

Grounding point 11 - Battery

- 14 -

10/2000


as of MY '99½

Grounding point 12 - Tailgate

Grounding point 13 - Bracket selector lever

- 15 -

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, body front B17 B51 E2 E7 E9 E19 H3 H7 X20 Y15

- 16 -

Sensor - Brake lining, front, right Trumpet horn Parking lamp - Right Low beam - Right High beam - Right Fog lamp - Front, right Turn signal lamp - Front, right Turn signal lamp - Side, right Body front & Sensor revolution front, right Headlamp levelling - Right

4 9 8 1 7 10 2 3 5 6

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, body front A16 B6 E1 E6 E8 H2 S31* S31** Y14 -

Cruise control Switch - Minimum capacity, coolant Parking lamp - Left Low beam - Left High beam - Left Turn signal lamp - Front, left Switch - Reversing lamp Switch - Reversing lamp Headlamp levelling - Left Grounding point 11 - Battery

*

Only vehicles without a F23 transmission Only vehicles with a F23 transmission

**

- 17 -

2 1 6 5 7 4 9 10 8 3

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, body front A2 A3

A42

B1 H6 S16 X2 X16 X22 -

- 18 -

Control unit - Anti-lock Brake System Control unit Anti-lock Brake System & Traction control Control unit Anti-lock Brake System & Electronic stability program Switch - Brake fluid Turn signal lamp - Side, left Switch - Engine hood, anti-theft warning system Instrument panel & Body front Body front & Battery positive Body front & Engine (Electronic) Fuse box, engine compartment Grounding point 1 - Distribution, engine compartment Relay box, engine compartment

8 8

8

10 3 6 9 5 7 2 4 1

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, engine (Electronic) Only X16XEL engines B7 B12 B13 B44 X16 Y4 -

- 19 -

Switch - Engine oil level Sensor - Coolant temperature Sensor - Temperature, intake air Sensor - Oxygen, exhaust, heated 1 Body front & Battery positive Solenoid valve - Exhaust gas recirculation Grounding point 11 - Battery

6 7 1 5 3 2 4

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, engine (Electronic) Only X16XEL engines B12 B13 B21 B30 B35 B45 Y4 Y5 Y16 -

- 20 -

Sensor - Coolant temperature Sensor - Temperature, intake air Sensor - Absolute pressure, intake manifold Sensor - Knock control 1 Sensor - Camshaft Potentiometer - Throttle valve position Solenoid valve - Exhaust gas recirculation Solenoid valve - Tank ventilation Stepper motor - Idle speed Grounding point 9 - Engine (Electronic) Grounding point 10 - Sensor oxygen/ Ignition coil

4 5 9 3 8 7 1 5 6 2 2

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, engine (Electronic) Only Z16XE engines B7 B12 B13 B30 B117 C1 S16* T1 X16* Y5 Y29 -

*

- 21 -

Switch - Engine oil level Sensor - Coolant temperature Sensor - Temperature, intake air Sensor - Knock control 1 Sensor - Oxygen, mixture control, heated Condensor - Ignition coil Switch - Engine hood, anti-theft warning system Ignition coil - Direct ignition Body front & Battery positive Solenoid valve - Tank ventilation Throttle valve - Positioner Grounding point 9 - Engine (Electronic)

10 12 2 4 8 7 6 11 5 1 3 9

At wiring harness, body front

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, engine (Electronic) Only Z16XE engines B3* B35 B118 G2* M1* Y4

*

- 22 -

Switch - Oil pressure Sensor - Camshaft Sensor - Oxygen, catalytic converter check Alternator Starter Solenoid valve - Exhaust gas recirculation

2 1 5 3 4 6

At wiring harness, battery positive

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, engine (Electronic) Only Z16XE engines B7 B21 B117 B118 C1 T1 X71* X72 Y29 -

*

- 23 -

Switch - Engine oil level Sensor - Absolute pressure, intake manifold Sensor - Oxygen, mixture control, heated Sensor - Oxygen, catalytic converter check Condensor - Ignition coil Ignition coil - Direct ignition Body front & Control unit - Multec Engine & Control unit - Multec Throttle valve - Positioner Grounding point 9 - Engine (Electronic)

10 2 5 1 4 7 8 9 3 6


10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, engine (Electronic) Only X18XE1 engines B7 B12 B44 B46 X16 Y5 -

- 24 -

Switch - Engine oil level Sensor - Coolant temperature Sensor - Oxygen, exhaust, heated 1 Air mass meter Body front & Battery positive Solenoid valve - Tank ventilation Grounding point 11 - Battery

6 7 5 2 3 1 4

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, engine (Electronic) Only X18XE1 engines A6 B30 B34 B35 B46 T1 X57 X58 Y4 Y5 Y6 Y29 -

- 25 -

Control unit - Simtec Sensor - Knock control 1 Impulse sensor - Crankshaft Sensor - Camshaft Air mass meter Ignition coil - Direct ignition Body front & Control unit - Simtec Engine (electronic) & Control unit Simtec Solenoid valve - Exhaust gas recirculation Solenoid valve - Tank ventilation Solenoid valve - Intake manifold Throttle valve - Positioner Grounding point 9 - Engine (Electronic)

3 13 9 6 7 2 12 11 1 5 10 4 8

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, engine (Electronic) Only Z18XE engines B7 B12 B46 B117

Y5

Switch - Engine oil level Sensor - Coolant temperature Air mass meter Sensor - Oxygen, mixture control, heated Ignition coil - Direct ignition Body front & Battery positive Body front & Control unit - Simtec Engine (electronic) & Control unit Simtec Solenoid valve - Tank ventilation

*


T1 X16* X57* X58

- 26 -

7 9 2 6 8 5 4 3 1

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, engine (Electronic) Only Z18XE engines B30 B35 B46 B118 T1 X57* X58 Y5 Y6 Y29 -

*

- 27 -

Sensor - Knock control 1 Sensor - Camshaft Air mass meter Sensor - Oxygen, catalytic converter check Ignition coil - Direct ignition Body front & Control unit - Simtec Engine (electronic) & Control unit Simtec Solenoid valve - Tank ventilation Solenoid valve - Intake manifold Throttle valve - Positioner Connection control unit to ground Grounding point 9 - Engine (Electronic)

10 2 4 6 12 11 7 5 8 1 9 3


10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, engine (Electronic) Only Z18XE engines B3* B7 B12 B30 B117 B118 G2* M1* T1 -*

*

- 28 -

Switch - Oil pressure Switch - Engine oil level Sensor - Coolant temperature Sensor - Knock control 1 Sensor - Oxygen, mixture control, heated Sensor - Oxygen, catalytic converter check Alternator Starter Ignition coil - Direct ignition Grounding point 2 - Engine, starter, alternator

3 9 4 10 8 1 2 6 7 5

At wiring harness, battery positive

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, engine (Electronic) Only Z22SE engines B13 S16* T1 X16* X22 Y5 Y29 -*

*

- 29 -

Sensor - Temperature, intake air Switch - Engine hood, anti-theft warning system Ignition coil - Direct ignition Body front & Battery positive Body front & Engine (Electronic) Solenoid valve - Tank ventilation Throttle valve - Positioner Grounding point 1 - Distribution, engine compartment

8 3 5 2 6 1 7 4


10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, engine (Electronic) Only Z22SE engines B3* B30 G2* M1* X77** X78 Y29 -* -

* **

- 30 -

Switch - Oil pressure Sensor - Knock control 1 Alternator Starter Body front & Control unit - Multec Engine & Control unit - Multec Throttle valve - Positioner Connection control unit to ground Grounding point 2 - Engine, starter, alternator Grounding point 9 - Engine (Electronic) Grounding point 10 - Sensor oxygen/ Ignition coil

5 6 8 3 9 11 1 10 2 7 4

At wiring harness, battery positive At wiring harness, body front

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, engine (Electronic) Only Z22SE engines B12 B13 B21 B117 B118 T1 X22 Y4 Y29

- 31 -

Sensor - Coolant temperature Sensor - Temperature, intake air Sensor - Absolute pressure, intake manifold Sensor - Oxygen, mixture control, heated Sensor - Oxygen, catalytic converter check Ignition coil - Direct ignition Body front & Engine (Electronic) Solenoid valve - Exhaust gas recirculation Throttle valve - Positioner

2 9 7 1 3 5 6 4 8

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, engine (Electronic) Only X20DTL, Y20DTL, Y20DTH engines A10 B12 B46 X16 -

- 32 -

Control unit - Injection pump Sensor - Coolant temperature Air mass meter Body front & Battery positive Grounding point 1 - Distribution, engine compartment Grounding point 11 - Battery

5 6 1 2 3 4

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, engine (Electronic) Only X20DTL, Y20DTL, Y20DTH engines A7 A9 G1 X59 X60 Y4 Y7 -

- 33 -

Control unit - Diesel Control unit - Glow time Battery Body front & Control unit - Diesel Engine (electronic) & Control unit Diesel Solenoid valve - Exhaust gas recirculation Solenoid valve - Swirl level regulation Grounding point 11 - Battery

1 7 4 3 2 5 6 8

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, engine Only X20DTL, Y20DTL, Y20DTH engines B3 G2 M1 -

- 34 -

Switch - Oil pressure Alternator Starter Grounding point 2 - Engine, starter, alternator

2 1 4 3

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, instrument panel Only left-hand drive vehicles A14 B19 B103 D1 D2 D3 D4 H1 K1 R2 S2 S28 S43 X1 X2 X31 X75 X76 -

- 35 -

Radio Sensor - Pedal position Sensor - Steer angle Triple info display Multi info display Color info display Graphic info display Instrument Relay - Daytime running light Squib - Airbag, front passenger Switch unit - Light Switch - Clutch, cruise control Switch - Stop lamp, double Instrument panel & Body rear Instrument panel & Body front Instrument panel & Body rear Instrument panel & Graphic/Color info display Instrument panel & Color info display Centre console switches Fuse & Relay box passenger compartment Grounding point 3 - A-Pillar Grounding point 4 - Bracket steering column/cross member To centre console To steering column

2 14 16 3 3 3 3 4 6 1 7 13 15 8 11 10 3 3 19 5 9 12 18 17

10/2000

- 36 -

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, instrument panel Only right-hand drive vehicles A14 B19 B103 D1 D2 D3 D4 H1 K1 R2 S2 S28 S43 X2 X40 X75 X76 -

- 37 -

Radio Sensor - Pedal position Sensor - Steer angle Triple info display Multi info display Color info display Graphic info display Instrument Relay - Daytime running light Squib - Airbag, front passenger Switch unit - Light Switch - Clutch, cruise control Switch - Stop lamp, double Instrument panel & Body front Instrument panel & Body rear Instrument panel & Graphic/Color info display Instrument panel & Color info display Centre console switches Fuse & Relay box passenger compartment Grounding point 4 - Bracket steering column/cross member To centre console To steering column

7 15 12 6 6 6 6 5 3 8 1 13 14 16 17 6 6 9 4 2 10 11

10/2000

- 38 -

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, instrument panel Centre console switches, up to may 2000 S6 S7 S8 S26

- 39 -

Switch - Hazard light Switch - Seat heating, left Switch - Seat heating, right Switch - Traction control

2 1 4 3

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, instrument panel Centre console switches, as of may 2000 S6 S7* S7** S8* S8** S116 S118

* **

- 40 -

Switch - Hazard light Switch - Seat heating, left Switch - Seat heating, left Switch - Seat heating, right Switch - Seat heating, right Switch - Blower, rear compartment (instrument panel) Switch - Air conditioning, rear compartment

3 1 2 5 4 2 4

Only vehicles with air conditioning, rear Only vehicles without air conditioning, rear

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, instrument panel Only vehicles with automatic transmission A1 A8 B2 H8 R10 S32 S33 S35 S36 X13 X28 X29 X38 Y12 -

- 41 -

Control unit - Airbag Control unit - Automatic transmission Switch - Parking brake Display - Selector lever position Cigarette lighter Switch - Unlock selector lever Switch - Unlock ignition key Switch - Start up assistance Switch - Program economy/power Diagnostic link Instrument panel & Automatic transmission Instrument panel & Automatic transmission Automatic transmission & Selector control Lifting magnet - Unlock selector lever Grounding point 5 - Tunnel

9 6 12 3 5 1 10 1 2 11 7 7 4 1 8

10/2000

- 42 -

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, instrument panel Steering column A17 S1 S3 S9 S22 S27 X91

- 43 -

Control unit - Immobilizer Switch - Starter Switch unit - Steering column Switch - Info display Switch - Wiper unit Switch - Cruise control Instrument panel & Contact unit

7 6 4 1 2 5 3

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, body rear A15* CD-Changer B102* Seat occupied detection - Front passenger B104 Sensor - Rotation Rate S38** Contact switch - Driver door S39* Contact switch - Front passenger door S40 Contact switch - Rear door, left X1 Instrument panel & Body rear X3** Body rear & Driver door X4* Body rear & Front passenger door X9 Body rear & Door rear, left X31 Instrument panel & Body rear X36 Body rear & Assembly - Seat, left X47* Body rear & CD-Changer X98 Body rear & Side airbag, left Grounding point 3 - A-Pillar To roof * **

- 44 -

4 5 11 12 12 14 8 7 7 13 9 2 3 1 10 6

Only right-hand drive vehicles Only left-hand drive vehicles

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, body rear A12 A13 A15* B102* S38** S39* S41 X3** X4* X10 X37 X40 X47* X61

X99 -

Control unit - Central locking Control unit - Anti-theft warning system CD-Changer Seat occupied detection - Front passenger Contact switch - Driver door Contact switch - Front passenger door Contact switch - Rear door, right Body rear & Driver door Body rear & Front passenger door Body rear & Door rear, right Body rear & Assembly - Seat, right Instrument panel & Body rear Body rear & CD-Changer Body rear & Control unit - Anti-theft warning system & Central locking Body rear & Control unit - Anti-theft warning system & Central locking Body rear & Side airbag, right Grounding point 8 - Central locking

* **

Only left-hand drive vehicles Only right-hand drive vehicles

X62

- 45 -

9 9 2 1 8 8 6 13 13 7 3 14 5 12 10 4 11

10/2000

- 46 -

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, body rear B49 E3 E14 E72 S117 X24 X42 -

- 47 -

Pane break sensor - Anti-theft warning system, rear, left Rear lamp unit - Left Lamp - Trunk Module - Air conditioning, rear Switch - Blower, rear compartment (headliner) Body rear & Tailgate Body rear & Switch - Blower Grounding point 6 - Panel rear

3 6 8 1 2 7 5 4

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, body rear B50 E4 M7 X26 X27 X30 X43

- 48 -

Pane break sensor - Anti-theft warning system, rear, right Rear lamp unit - Right Motor - Central locking, flap, fuel filler Body rear & Socket trailer Socket trailer Body rear & Socket trailer Accessory socket

6 1 5 2 3 2 4

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, body rear E16*

X68**

Lamp unit - Passenger compartment, time delay Reading lamp - Rear Motor - Sun roof, front Switch - Sun roof Diode - Load switch off , reading lamp Body rear & Lamp unit - Passenger compartment Body rear & Microphone

* **

Only vehicles without telephone Only vehicles with telephone

E26 M34 S30 V18 X67**

- 49 -

2 6 5 3 4 2 1

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, body rear E29 E30

- 50 -

Reading lamp - Rear, left Reading lamp - Rear, right

2 1

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, switch - blower S117 X42

- 51 -

Switch - Blower, rear compartment (headliner) Body rear & Switch - Blower

1 2

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, driver door Door shown for left-hand drive B32 B36 B40 M2 M8 M14 S17 S21 X3

- 52 -

Sensor - Side airbag, driver Loudspeaker - Front, left Tweeter - Front, left Motor - Central locking, driver door Motor - Window lifter, driver door Motor - Outside mirror, driver door Switch - Window lifter Switch - Outside mirror Body rear & Driver door

9 7 4 1 8 5 2 3 6

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, front passenger door Door shown for left-hand drive B33 B37 B41 M3 M9 M15 S18 X4

- 53 -

Sensor - Side airbag, front passenger Loudspeaker - Front, right Tweeter - Front, right Motor - Central locking, front passenger door Motor - Window lifter, front passenger door Motor - Outside mirror, front passenger door Switch - Window lifter, front passenger door Body rear & Front passenger door

6 8 3 5 7 2 4 1

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, rear door, left B38 B42 M4 M10 S19 X9

- 54 -

Loudspeaker - Rear, left Tweeter - Rear, left Motor - Central locking, rear door, left Motor - Window lifter, rear door, left Switch - Window lifter, rear door, left Body rear & Door rear, left

4 2 6 5 1 3

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, rear door, right B39 B43 M5 M11 S20 X10

- 55 -

Loudspeaker - Rear, right Tweeter - Rear, right Motor - Central locking, rear door, right Motor - Window lifter, rear door, right Switch - Window lifter, rear door, right Body rear & Door rear, right

5 1 3 4 2 6

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, tailgate/switch lamp trunk E10 E11 E15 E24 K79 M6 M17 S13 S15 X14 X24 X45 X46 X49 -

- 56 -

Lamp - Licence plate, left Lamp - Licence plate, right Heated back window Stop lamp - Centre position Relay - Preresistor Motor - Central locking, lid trunk Motor - Wiper, back window Switch - Lamp, trunk Switch - Trunk lock, anti-theft warning system Tailgate & Switch lamp trunk Body rear & Tailgate Tailgate & Switch lamp trunk Tailgate & Switch lamp trunk Tailgate & Switch lamp trunk Grounding point 12 - Tailgate

5 6 8 10 3 9 11 4 7 2 12 2 2 2 1

10/2000

Routing plan Zafira

as of MY '99½

Wiring harness, trailer hitch S23 X26 X27 X30

- 57 -

Switch - Rear fog lamp, socket trailer Body rear & Socket trailer Socket trailer Body rear & Socket trailer

4 2 3 1

10/2000

Wiring harness plugs Zafira A1 A2 A3 A8 A9 A10 A11 A14 A17 A36 A42

B1 B5 B6 B7 B8 B10 B12 B13 B16 B17 B18 B19 B21 B22 B23 B24 B25 B26 -I-

Control unit - Airbag Control unit - Anti-lock Brake System Control unit - Anti-lock Brake System & Traction control Control unit - Automatic transmission Control unit - Glow time Control unit - Injection pump Multitimer Radio Control unit - Immobilizer Handset phone Control unit - Anti-lock Brake System & Electronic stability program Switch - Brake fluid Switch - Minimum capacity, washer fluid Switch - Minimum capacity, coolant Switch - Engine oil level Sensor - Outside temperature Sensor - Temperature, engine oil Sensor - Coolant temperature Sensor - Temperature, intake air Sensor - Brake lining, front, left Sensor - Brake lining, front, right Sensor - Load pressure Sensor - Pedal position Sensor - Absolute pressure, intake manifold Sensor - Revolution, transmission Input Sensor - Revolution, transmission output Sensor - Vehicle speed Sensor - Wheel speed, front, left Sensor - Wheel speed, front, right

as of MY '99½ 37 32 32 36 23 19 35 30, 34 19, 23 17 32

1 2, 6 2, 6 3, 8 4 4 1, 4, 6 1, 7 7 7 10 18, 20 11, 13, 14 7 4, 7 10 3 3

B27 B28 B29 B30 B32 B33 B34

Sensor - Wheel speed, rear, left Sensor - Wheel speed, rear, right Sensor - Pressure, air conditioning Sensor - Knock control 1 Sensor - Side airbag, driver Sensor - Side airbag, front passenger Impulse sensor - Crankshaft

B35 B36 B37 B38 B39 B40 B41 B42 B43 B44 B45 B46 B47 B48 B51 B102 B103 B104 B105 B117

Sensor - Camshaft Loudspeaker - Front, left Loudspeaker - Front, right Loudspeaker - Rear, left Loudspeaker - Rear, right Tweeter - Front, left Tweeter - Front, right Tweeter - Rear, left Tweeter - Rear, right Sensor - Oxygen, exhaust, heated 1 Potentiometer - Throttle valve position Air mass meter Signal horn - Anti-theft warning system Power sounder - Anti-theft warning system Trumpet horn Seat occupied detection - Front passenger Sensor - Steer angle Sensor - Rotation Rate Sensor - Pressure Sensor - Oxygen, mixture control, heated

B118

Sensor - Oxygen, catalytic converter check

D1

Triple info display

3 3 10, 13 4, 9, 10 2 2 1, 5, 6, 10, 11 10, 11, 12 2 2 2 2 2 2 2 2 13, 14 13 12, 14, 16 3 13 5, 8, 9 16 21 20 14 12, 14, 15, 16 12, 14, 16 31 10/2000

Wiring harness plugs Zafira D2

Multi info display

E1 E2 E3 E4 E6 E7 E8 E9 E10 E11 E14 E17 E18 E19 E21 E24 E26 E27 E31 E72

Parking lamp - Left Parking lamp - Right Rear lamp unit - Left Rear lamp unit - Right Low beam - Left Low beam - Right High beam - Left High beam - Right Lamp - Licence plate, left Lamp - Licence plate, right Lamp - Trunk Controls - Heating Fog lamp - Front, left Fog lamp - Front, right Auxiliary heater - Passenger compartment, electrical Stop lamp - Centre position Reading lamp - Rear Lamp - Glove box Controls - Air conditioning Module - Air conditioning, rear

G2

Alternator

H1 H2 H3 H4 H5 H6

Instrument Turn signal lamp - Front, left Turn signal lamp - Front, right Global positioning system unit Telematic Turn signal lamp - Side, left

- II -

as of MY '99½ 34 2, 6 2, 6 18 18 5 5 5 5 10 10 1 28 4 4 13 3 9 9 28 23 4 35 5 5 29 34 6

H7 H8

Turn signal lamp - Side, right Display - Selector lever position

K1 K5 K11 K13 K14 K16 K17 K18 K79 K154

Relay - Daytime running light Relay - Fog lamp, rear Relay - Time delay, washer pump headlamps Relay - Radiator fan Relay - Radiator fan Relay - Fuel pump Relay - Filter preheating Relay - Engine control unit Relay - Preresistor Relay - Accessory socket

21 23 19, 24 19, 24 19, 24 19, 24 23 23 21 23

M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12 M13

Motor - Central locking, driver door Motor - Central locking, front passenger door Motor - Central locking, rear door, left Motor - Central locking, rear door, right Motor - Central locking, lid trunk Motor - Central locking, flap, fuel filler Motor - Window lifter, driver door Motor - Window lifter, front passenger door Motor - Window lifter, rear door, left Motor - Window lifter, rear door, right Motor - Blower, passenger compartment Motor - Blower, passenger compartment, air conditioning Motor - Wiper, windscreen Motor - Wiper, back window Motor - Radiator fan Motor - Radiator fan Pump - Washer, windscreen & Back window

25 25 20 20 5 5 18 18 18 18 8 8

M16 M17 M19 M20 M22

6 26

17 10 12 12 3 10/2000

Wiring harness plugs Zafira M23 M34 M35

Pump - Washer, headlamps Motor - Sun roof, front Motor - Sun roof, rear

P1 P2

Bulb test Bulb test, trailer

R1 R2 R7 R9 R10 R11

Squib - Airbag, driver Squib - Airbag, front passenger Filter heating Preresistor - Radiator fan Cigarette lighter Preresistor - Blower, heating

S2 S3 S6 S7 S8 S9 S13 S15 S16 S17 S18 S19 S20 S21 S22 S23 S26 S27

Switch unit - Light Switch unit - Steering column Switch - Hazard light Switch - Seat heating, left Switch - Seat heating, right Switch - Info display Switch - Lamp, trunk Switch - Trunk lock, anti-theft warning system Switch - Engine hood, anti-theft warning system Switch - Window lifter Switch - Window lifter, front passenger door Switch - Window lifter, rear door, left Switch - Window lifter, rear door, right Switch - Outside mirror Switch - Wiper unit Switch - Rear fog lamp, socket trailer Switch - Traction control Switch - Cruise control

- III -

as of MY '99½ 3 26 26 29 19, 24 1 1 5 3 1 17 28 25 29, 31 17, 31 29, 31 16 4 11 4 26 15 15 15 21 25 11 29 13

S28 S30 S31 S34 S35 S38 S39 S40 S41 S42 S43 S116

2 17, 26 2, 4, 6 5 16 4 4 4 4 25 15 31

S117 S118

Switch - Clutch, cruise control Switch - Sun roof Switch - Reversing lamp Switch - Kick down Switch - Start up assistance Contact switch - Driver door Contact switch - Front passenger door Contact switch - Rear door, left Contact switch - Rear door, right Switch - Automatic transmission Switch - Stop lamp, double Switch - Blower, rear compartment (instrument panel) Switch - Blower, rear compartment (headliner) Switch - Air conditioning, rear compartment

T1

Ignition coil - Direct ignition

20, 24

V18

Diode - Load switch off , reading lamp

X1 X2 X3 X4 X6 X8 X9 X10 X11 X13 X14 X16

Switch - Hazard light Instrument panel & Body front Body rear & Driver door Body rear & Front passenger door Instrument panel & Blower Connector phone Body rear & Door rear, left Body rear & Door rear, right Body rear & Fuel tank Diagnostic link Tailgate & Switch lamp trunk Body front & Battery positive

20 31

3 39 40 35 35 23 29 27 27 15 28 18 28 10/2000

Wiring harness plugs Zafira X17 X20 X21 X23 X24 X26 X27 X28 X29 X31 X33 X36 X37 X38 X40 X42 X43 X45 X47 X48 X49 X50 X53 X54 X57 X58 X59 X60 X61 X62 - IV -

Body rear & Lamp - Passenger compartment Body front & Sensor revolution front, right Body front & Sensor revolution front, left Automatic transmission & Valve body Body rear & Tailgate Body rear & Socket trailer Socket trailer Instrument panel & Automatic transmission Instrument panel & Automatic transmission Instrument panel & Body rear Body front & Electro-hydraulic power steering Body rear & Assembly - Seat, left Body rear & Assembly - Seat, right Automatic transmission & Selector control Instrument panel & Body rear Body rear & Switch - Blower Accessory socket Tailgate & Switch lamp trunk Body rear & CD-Changer Instrument panel & Body rear Tailgate & Switch lamp trunk Fuel tank & Fuel pump/sensor Body front & Control unit - Multec Engine (electronic) & Control unit - Multec Body front & Control unit - Simtec Engine (electronic) & Control unit - Simtec Body front & Control unit - Diesel Engine (electronic) & Control unit - Diesel Body rear & Control unit - Anti-theft warning system & Central locking Body rear & Control unit - Anti-theft warning system & Central locking

as of MY '99½ 16 6 6 28 23 23, 26 27 25 26 27 7, 10 22 22 19, 24 25 18 12 6 25 36 12 17 33 33 38 37 37 38 31 26

X63 X64 X67 X68 X71 X72 X73 X74 X75 X76 X77 X78 X81 X82 X88 X89 X91 X98 X99

Body front & Control unit - Engine cooling module Engine cooling & Control unit - Engine cooling module Body rear & Lamp unit - Passenger compartment Body rear & Microphone Body front & Control unit - Multec Engine & Control unit - Multec Instrument panel & Switch - Wiper unit Instrument panel & Switch - Wiper unit Instrument panel & Graphic/Color info display Instrument panel & Color info display Body front & Control unit - Multec Engine & Control unit - Multec Instrument panel & Switch unit - Steering column Instrument panel & Switch unit - Steering column Contact unit & Switch - Trumpet horn Contact unit & Switch - Remote control, radio Instrument panel & Contact unit Body rear & Side airbag, left Body rear & Side airbag, right

Y1 Y2 Y3 Y4

Lifting magnet - Unlock ignition key Actuator - Recirculation Actuator - Coolant Solenoid valve - Exhaust gas recirculation

Y5 Y6 Y7 Y8 Y9 Y10

Solenoid valve - Tank ventilation Solenoid valve - Intake manifold Solenoid valve - Swirl level regulation Solenoid valve - Boost pressure regulation Fuel injection valves Clutch - Compressor, air conditioning

30 30 19, 23 14 37 38 25 16 33 27 38 37 25 13 7 16 21 8 8 2 20 3 3, 16, 17, 18 6, 8 9 3 3 1, 9 4 10/2000

Wiring harness plugs Zafira Y14 Y15 Y16 Y29

-V-

Headlamp levelling - Left Headlamp levelling - Right Stepper motor - Idle speed Throttle valve - Positioner

as of MY '99½ 11 11 15 21, 22

10/2000

Wiring harness plugs Zafira

as of MY '99½

B1 B12* B13** B34* E14 R1 R2 R10 Y9***

Switch - Brake fluid Sensor - Coolant temperature Sensor - Temperature, intake air Impulse sensor - Crankshaft Lamp - Trunk Squib - Airbag, driver Squib - Airbag, front passenger Cigarette lighter Fuel injection valves

* ** ***

Only Z22SE engines Not Z16XE engines Not Z22SE engines

-1-

10/2000


as of MY '99½

B5* B6* B32 B33 B36 B37 B38 B39 B40 B41 B42 B43 E1* E2* S28 S31* Y1

Switch - Minimum capacity, washer fluid Switch - Minimum capacity, coolant Sensor - Side airbag, driver Sensor - Side airbag, front passenger Loudspeaker - Front, left Loudspeaker - Front, right Loudspeaker - Rear, left Loudspeaker - Rear, right Tweeter - Front, left Tweeter - Front, right Tweeter - Rear, left Tweeter - Rear, right Parking lamp - Left Parking lamp - Right Switch - Clutch, cruise control Switch - Reversing lamp Lifting magnet - Unlock ignition key

*

Only vehicles as of MY 2001

-2-

10/2000


as of MY '99½

B7* B25 B26 B27 B28 B47 E24 M22 M23 R9 V18 Y3 Y4* Y7 Y8

Switch - Engine oil level Sensor - Wheel speed, front, left Sensor - Wheel speed, front, right Sensor - Wheel speed, rear, left Sensor - Wheel speed, rear, right Signal horn - Anti-theft warning system Stop lamp - Centre position Pump - Washer, windscreen & Back window Pump - Washer, headlamps Preresistor - Radiator fan Diode - Load switch off , reading lamp Actuator - Coolant Solenoid valve - Exhaust gas recirculation Solenoid valve - Swirl level regulation Solenoid valve - Boost pressure regulation

*

Only Z22SE and diesel engines

-3-

10/2000


B8 B10 B12* B23** B30* E18 E19 G2 S13 S16

as of MY '99½

S31*** S38 S39 S40 S41 Y10

Sensor - Outside temperature Sensor - Temperature, engine oil Sensor - Coolant temperature Sensor - Revolution, transmission output Sensor - Knock control 1 Fog lamp - Front, left Fog lamp - Front, right Alternator Switch - Lamp, trunk Switch - Engine hood, anti-theft warning system Switch - Reversing lamp Contact switch - Driver door Contact switch - Front passenger door Contact switch - Rear door, left Contact switch - Rear door, right Clutch - Compressor, air conditioning

* ** ***

Only X16XEL, Z16XE engines Only petrol engines Only X20DTL, Y20DTH engines

-4-

10/2000


as of MY '99½

B34* B51** E6 E7 E8 E9 H2 H3 M6 M7 R7 S34

Impulse sensor - Crankshaft Trumpet horn Low beam - Left Low beam - Right High beam - Left High beam - Right Turn signal lamp - Front, left Turn signal lamp - Front, right Motor - Central locking, lid trunk Motor - Central locking, flap, fuel filler Filter heating Switch - Kick down

* **

Only Z18XE engines Only vehicles up to MY 2000

-5-

10/2000


as of MY '99½

B5* B6* B12** B34*** E1* E2* H6 H7 S31* X20 X21 X45 Y5****

Switch - Minimum capacity, washer fluid Switch - Minimum capacity, coolant Sensor - Coolant temperature Impulse sensor - Crankshaft Parking lamp - Left Parking lamp - Right Turn signal lamp - Side, left Turn signal lamp - Side, right Switch - Reversing lamp Body front & Sensor revolution front, right Body front & Sensor revolution front, left Tailgate & Switch lamp trunk Solenoid valve - Tank ventilation

* ** *** ****

Only vehicles up to MY 2001 Only X18XE1, Z18XE and diesel engines Only Z16XE engines Only X18XE1, Z18XE engines

-6-

10/2000


B13* B16 B17 B22 B23** X33***

as of MY '99½

X88

Sensor - Temperature, intake air Sensor - Brake lining, front, left Sensor - Brake lining, front, right Sensor - Revolution, transmission Input Sensor - Revolution, transmission output Body front & Electro-hydraulic power steering Contact unit & Switch - Trumpet horn

* ** ***

Only Z16XE engines Only X20DTL, Y20DTH engines Only vehicles up to MY 2000

-7-

10/2000


B7* B51** M12 M13

as of MY '99½

X98 X99 Y5***

Switch - Engine oil level Trumpet horn Motor - Blower, passenger compartment Motor - Blower, passenger compartment, air conditioning Body rear & Side airbag, left Body rear & Side airbag, right Solenoid valve - Tank ventilation

* ** ***

Only X16XEL, X18XE1 engines Only vehicles MY 2000 Only X16XEL, Z16XE, Z22SE engines

-8-

10/2000


as of MY '99½

B30* B51** E26 E27 Y6 Y9*

Sensor - Knock control 1 Trumpet horn Reading lamp - Rear Lamp - Glove box Solenoid valve - Intake manifold Fuel injection valves

* **

Only Z22SE engines Only vehicles as of MY 2001

-9-

10/2000


as of MY '99½

B18 B24 B29* B30** B34*** B35** E10 E11 M17 X33*

Sensor - Load pressure Sensor - Vehicle speed Sensor - Pressure, air conditioning Sensor - Knock control 1 Impulse sensor - Crankshaft Sensor - Camshaft Lamp - Licence plate, left Lamp - Licence plate, right Motor - Wiper, back window Body front & Electro-hydraulic power steering

* ** ***

Only vehicles as of MY 2000 Only X18XE1, Z18XE engines Only X16XEL, X18XE1 engines

- 10 -

10/2000


B21* B34** B35*** S15

as of MY '99½

S23 Y14 Y15

Sensor - Absolute pressure, intake manifold Impulse sensor - Crankshaft Sensor - Camshaft Switch - Trunk lock, anti-theft warning system Switch - Rear fog lamp, socket trailer Headlamp levelling - Left Headlamp levelling - Right

* ** ***

Only Z22SE engines Only diesel engines Only X16XEL engines

- 11 -

10/2000


as of MY '99½

B35* B46** B117*** B118*** M19 M20 X43 X49

Sensor - Camshaft Air mass meter Sensor - Oxygen, mixture control, heated Sensor - Oxygen, catalytic converter check Motor - Radiator fan Motor - Radiator fan Accessory socket Tailgate & Switch lamp trunk

* ** ***

Only Z16XE, Z18XE engines Only Z18XE engines Only Z16XE engines

- 12 -

10/2000


B21* B29** B44*** B45 B48 E21 S27 X82

* ** ***

- 13 -

as of MY '99½

Sensor - Absolute pressure, intake manifold Sensor - Pressure, air conditioning Sensor - Oxygen, exhaust, heated 1 Potentiometer - Throttle valve position Power sounder - Anti-theft warning system Auxiliary heater - Passenger compartment, electrical Switch - Cruise control Instrument panel & Switch unit - Steering column Not Z16XE, Z22SE engines Only vehicles up to MY 2000 Only X16XEL engines

10/2000


as of MY '99½

B21* B44** B46** B105 B117*** B118*** X68

Sensor - Absolute pressure, intake manifold Sensor - Oxygen, exhaust, heated 1 Air mass meter Sensor - Pressure Sensor - Oxygen, mixture control, heated Sensor - Oxygen, catalytic converter check Body rear & Microphone

* ** ***

Only Z16XE engines Only X18XE1 engines Only Z18XE engines

- 14 -

10/2000


as of MY '99½

B117* S18 S19 S20 S43 X11 Y16

Sensor - Oxygen, mixture control, heated Switch - Window lifter, front passenger door Switch - Window lifter, rear door, left Switch - Window lifter, rear door, right Switch - Stop lamp, double Body rear & Fuel tank Stepper motor - Idle speed

*

Only Z22SE engines

- 15 -

10/2000


B46* B102 B117** B118** S9 S35 X17

as of MY '99½

Y4***

Air mass meter Seat occupied detection - Front passenger Sensor - Oxygen, mixture control, heated Sensor - Oxygen, catalytic converter check Switch - Info display Switch - Start up assistance Body rear & Lamp - Passenger compartment Instrument panel & Switch - Wiper unit Contact unit & Switch - Remote control, radio Solenoid valve - Exhaust gas recirculation

* ** ***

Only Z18XE engines Only Z16XE engines Only X16XEL engines

X74 X89

- 16 -

10/2000


as of MY '99½

A36 M16 R11 S7* S30** X50 Y4***

Handset phone Motor - Wiper, windscreen Preresistor - Blower, heating Switch - Seat heating, left Switch - Sun roof Fuel tank & Fuel pump/sensor Solenoid valve - Exhaust gas recirculation

* ** ***

Only vehicles up to May 2000 Only vehicles without sun roof, rear Only X18XE1 engines

- 17 -

10/2000


as of MY '99½

B19* E3 E4 M8 M9 M10 M11 X14 X42 Y4**

Sensor - Pedal position Rear lamp unit - Left Rear lamp unit - Right Motor - Window lifter, driver door Motor - Window lifter, front passenger door Motor - Window lifter, rear door, left Motor - Window lifter, rear door, right Tailgate & Switch lamp trunk Body rear & Switch - Blower Solenoid valve - Exhaust gas recirculation

*

Only left-hand drive vehicles with Z16XE, Z18XE, Z22SE engines Only Z16XE, Z18XE, Z22SE engines

**

- 18 -

10/2000


A10 A17 K11 K13 K14 K16 P2 X38 X67

- 19 -

as of MY '99½

Control unit - Injection pump Control unit - Immobilizer Relay - Time delay, washer pump headlamps Relay - Radiator fan Relay - Radiator fan Relay - Fuel pump Bulb test, trailer Automatic transmission & Selector control Body rear & Lamp unit - Passenger compartment

10/2000


B19* B104 M4 M5 S117 T1** Y2 * **

- 20 -

as of MY '99½

Sensor - Pedal position Sensor - Rotation Rate Motor - Central locking, rear door, left Motor - Central locking, rear door, right Switch - Blower, rear compartment (headliner) Ignition coil - Direct ignition Actuator - Recirculation Only X16XEL, Z16XE engines Only right-hand drive vehicles with Z16XE, Z18XE, Z22SE engines

10/2000


as of MY '99½

B103 K1 K79 S21 X91 Y29*

Sensor - Steer angle Relay - Daytime running light Relay - Preresistor Switch - Outside mirror Instrument panel & Contact unit Throttle valve - Positioner

*

Not Z16XE, Z18XE, Z22SE engines

- 21 -

10/2000


as of MY '99½

X36 X37 Y29*

Body rear & Assembly - Seat, left Body rear & Assembly - Seat, right Throttle valve - Positioner

*

Only Z16XE, Z18XE, Z22SE engines

- 22 -

10/2000


as of MY '99½

A9 A17 E72 K5 K17 K18 K154 X6 X24 X26* X67

Control unit - Glow time Control unit - Immobilizer Module - Air conditioning, rear Relay - Fog lamp, rear Relay - Filter preheating Relay - Engine control unit Relay - Accessory socket Instrument panel & Blower Body rear & Tailgate Body rear & Socket trailer Body rear & Lamp unit - Passenger compartment

*

Only vehicles up to May 2000

- 23 -

10/2000


P2 K11

as of MY '99½

K13 K14 K16 T1* X38

Bulb test, trailer Relay - Time delay, washer pump headlamps Relay - Radiator fan Relay - Radiator fan Relay - Fuel pump Ignition coil - Direct ignition Automatic transmission & Selector control

*

OnlyZ22SE engines

- 24 -

10/2000


M2 M3 S3 S22 S42 X28 X40 X47 X73 X81

- 25 -

as of MY '99½

Motor - Central locking, driver door Motor - Central locking, front passenger door Switch unit - Steering column Switch - Wiper unit Switch - Automatic transmission Instrument panel & Automatic transmission Instrument panel & Body rear Body rear & CD-Changer Instrument panel & Switch - Wiper unit Instrument panel & Switch unit - Steering column

10/2000


as of MY '99½

H8 M34 M35 S17 S30* X26** X29 X62

Display - Selector lever position Motor - Sun roof, front Motor - Sun roof, rear Switch - Window lifter Switch - Sun roof Body rear & Socket trailer Instrument panel & Automatic transmission Body rear & Control unit - Anti-theft warning system & Central locking

* **

Only vehicles with sun roof, rear Only vehicles as of May 2000

- 26 -

10/2000


X9 X10 X27 X31 X76

- 27 -

as of MY '99½

Body rear & Door rear, left Body rear & Door rear, right Socket trailer Instrument panel & Body rear Instrument panel & Color info display

10/2000


E17 E31 S2 X13 X16 X23

- 28 -

as of MY '99½

Controls - Heating Controls - Air conditioning Switch unit - Light Diagnostic link Body front & Battery positive Automatic transmission & Valve body

10/2000


as of MY '99½

P1 H4 S6* S8* S26* X8

Bulb test Global positioning system unit Switch - Hazard light Switch - Seat heating, right Switch - Traction control Connector phone

*

Only vehicles up to May 2000

- 29 -

10/2000


A14* X63 X64

*

- 30 -

as of MY '99½

Radio Body front & Control unit - Engine cooling module Engine cooling & Control unit - Engine cooling module Only vehicles without carphone or navigation

10/2000


D1 S6* S7* S8* S116 S118 X61

*

- 31 -

as of MY '99½

Triple info display Switch - Hazard light Switch - Seat heating, left Switch - Seat heating, right Switch - Blower, rear compartment (instrument panel) Switch - Air conditioning, rear compartment Body rear & Control unit - Anti-theft warning system & Central locking Only vehicles as of May 2000

10/2000


A2 A3 A42

- 32 -

as of MY '99½

Control unit - Anti-lock Brake System Control unit - Anti-lock Brake System & Traction control Control unit - Anti-lock Brake System & Electronic stability program

10/2000


X53 X54 X75

- 33 -

as of MY '99½

Body front & Control unit - Multec Engine (electronic) & Control unit - Multec Instrument panel & Graphic/Color info display

10/2000


as of MY '99½

A14* D2 H5

Radio Multi info display Telematic

*

Only vehicles with carphone or navigation

- 34 -

10/2000


A11 H1 X3 X4

- 35 -

as of MY '99½

Multitimer Instrument Body rear & Driver door Body rear & Front passenger door

10/2000


A8 X48

- 36 -

as of MY '99½

Control unit - Automatic transmission Instrument panel & Body rear

10/2000


A1 X58 X59 X71 X78

- 37 -

as of MY '99½

Control unit - Airbag Engine (electronic) & Control unit - Simtec Body front & Control unit - Diesel Body front & Control unit - Multec Engine & Control unit - Multec

10/2000


X57 X60 X72 X77

- 38 -

as of MY '99½

Body front & Control unit - Simtec Engine (electronic) & Control unit - Diesel Engine & Control unit - Multec Body front & Control unit - Multec

10/2000


X1

- 39 -

as of MY '99½

Switch - Hazard light

10/2000


X2

- 40 -

as of MY '99½

Instrument panel & Body front

10/2000

Views of relays and fuses Zafira Part locations Zafira Survey of fuse assignments Zafira Survey of relay assignments Zafira

-I-

as of MY '99½ 1-40 41-43 44-49

10/2000

Part locations Zafira

as of MY '99½

Parts Control unit - Airbag

Installation position Centre console, below selector lever

LHD C4F

RHD C4F

A2

Control unit - Anti-lock Brake System

Below relay box, engine compartment

B2G

B2G

A3


B2G

B2G

A4

Control unit - Anti-lock Brake System & Traction control Control unit - Multec

At engine

C1G

C1G

A6

Control unit - Simtec

At engine, intake side

B2G

B2G

A7

Control unit - Diesel

Behind wing, front, left, near A -pillar

A2G

A2G

A8

Control unit - Automatic transmission

Below centre bracket, instrument panel

C2F

C2F

A9

Control unit - Glow time

Next to battery

A1G

A1G

A1

-1-

10/2000


as of MY '99½

A10

Parts Control unit - Injection pump

Installation position At engine

LHD C1G

RHD C1G

A11

Multitimer

Fuse & Relay box passenger compartment

A2G

E2G

A12

Control unit - Central locking

Leg room, right, near A - pillar

E2F

E2F

A13

Control unit - Anti-theft warning system


E2F

E2F

A14

Radio

Instrument console

C3G

C3G

A15

CD-Changer

Below front passenger seat

D4F

B4F

A16

Cruise control

Next to battery

A1G

A1G

A17

Control unit - Immobilizer

Below steering column

B3G

D3G

-2-

10/2000


as of MY '99½

Parts Control unit - Electrohydraulic power steering

Installation position Bracket steering-column

LHD D2F

RHD B2F

A19

Control unit - Engine cooling module

Behind front panelling, left

A1F

A1F

A36

Handset phone

Behind glove box

D2G

B2G

A42


B2G

B2G

B1

Control unit - Anti-lock Brake System & Electronic stability program Switch - Brake fluid

Brake master cylinder

A1G

A1G

B2

Switch - Parking brake

At handbrake (centre console)

C4F

C4F

B3

Switch - Oil pressure

At engine

D2F

D2F

B5

Switch - Minimum capacity, washer fluid

Behind wing, front, left

A1F

A1F

A18

-3-

10/2000


as of MY '99½

B6

Parts Switch - Minimum capacity, coolant

Installation position LHD Engine compartment, left A1G

RHD A1G

B7

Switch - Engine oil level

Engine compartment, front (only petrol engines)

B1G

B1G

B7

Switch - Engine oil level

At engine (only diesel engines)

B1F

B1F

B8

Sensor - Outside temperature

Behind centre console, front

C1F

C1F

B10

Sensor - Temperature, engine oil


D1G

D1G

B11

Sensor - Transmission oil temperature

At automatic transmission

B1G

B1G

B12

Sensor - Coolant temperature

At thermostat housing

D1G

D1G

B13

Sensor - Temperature, intake air

At intake system (Z22SE)

D1G

D1G

-4-

10/2000


as of MY '99½

Parts Sensor - Temperature, intake air

Installation position At intake manifold (Not Z22SE)

LHD D2G

RHD D2G

B14

Sensor - Temperature, seat heating, left

Seat assembly, left

B4F

B4F

B15

Sensor - Temperature, seat heating, right

Seat assembly, right

D4F

D4F

B16

Sensor - Brake lining, front, left

Wheelhousing, front, left

A2G

A2G

B17

Sensor - Brake lining, front, right

Wheel suspension, front, right

E2G

E2G

B18

Sensor - Load pressure

At intake manifold

D2G

D2G

B19

Sensor - Pedal position

Above accelerator pedal

B2F

D2F

B21

Sensor - Absolute pressure, intake manifold

At engine, intake side (Z16XE, Z22SE)

D1G

D1G

B13

-5-

10/2000


B22

Sensor - Revolution, transmission Input

Installation position Engine compartment, at cowl panel (Not Z16XE, Z22SE) At automatic transmission

B23

Sensor - Revolution, transmission output


B1G

B1G

B24

Sensor - Vehicle speed

At transmission

B1G

B1G

B25

Sensor - Wheel speed, front, left

Wheel suspension, front, left

A2F

A2F

B26

Sensor - Wheel speed, front, right

Wheel suspension, front, right

E2F

E2F

B27

Sensor - Wheel speed, rear, left

Wheel suspension, rear, left

A6F

A6F

B28

Sensor - Wheel speed, rear, right

Wheel suspension, rear, right

E6F

E6F

B21

-6-

Parts Sensor - Absolute pressure, intake manifold

as of MY '99½

LHD B2G

RHD B2G

B1G

B1G

10/2000


as of MY '99½

B29

Parts Sensor - Pressure, air conditioning

Installation position Radiator, left

LHD B1F

RHD B1F

B30

Sensor - Knock control 1

At engine, intake side (Z22SE)

D1G

D1G

B30

Sensor - Knock control 1

At engine, intake side (Not Z22SE)

BC2G

BC2G

B32

Sensor - Side airbag, driver

Driver door

A3G

E3G

B33

Sensor - Side airbag, front passenger

Front passenger door

E3G

A3G

B34

Impulse sensor Crankshaft

At engine

D2G

D2G

B35

Sensor - Camshaft

At engine

C2G

C2G

B36

Loudspeaker - Front, left

Front door, left

A3F

A3F

-7-

10/2000


as of MY '99½

B37

Parts Loudspeaker - Front, right

Installation position Front door, right

LHD E3F

RHD E3F

B38

Loudspeaker - Rear, left

Rear door, left

A5F

A5F

B39

Loudspeaker - Rear, right

Rear door, right

E5F

E5F

B40

Tweeter - Front, left

Front door, left

A3G

A3G

B41

Tweeter - Front, right

Front door, right

E3G

E3G

B42

Tweeter - Rear, left

Rear door, left

A5H

A5H

B43

Tweeter - Rear, right

Rear door, right

E5H

E5H

B44

Sensor - Oxygen, exhaust, heated 1

At exhaust system

B1G

B1G

-8-

10/2000


as of MY '99½

B45

Parts Potentiometer - Throttle valve position

Installation position At throttle-valve housing

LHD C2G

RHD C2G

B46

Air mass meter

At intake system

D2G

D2G

B47

Signal horn - Anti-theft warning system

Below cover rain channel

D2H

D2H

B48

Power sounder - Antitheft warning system

Wheel house, behind splash shield

---

E2G

B49

Pane break sensor Anti-theft warning system, rear, left Pane break sensor Anti-theft warning system, rear, right Trumpet horn

At rear quarter window, left

A7H

A7H

At rear quarter window, right

E7H

E7H

Behind bumper, front, right

D1F

D1F


D4F

B4F

B50

B51

B102

-9-

Seat occupied detection - Front passenger

10/2000


as of MY '99½

B103

Parts Sensor - Steer angle

Installation position At steering column, near floor

LHD B2G

RHD D2G

B104

Sensor - Rotation Rate

Below front seat, left

A4F

A4F

B105

Sensor - Pressure

At Anti-lock Brake System modulator

B1G

B1G

B117

Sensor - Oxygen, mixture control, heated

At engine, transmission side

B1G

B1G

B118


At engine, intake side (Z16XE)

B2G

B2G

B118


At engine, alternator bracket (Z18XE)

D2G

D2G

B118


At engine, transmission side (Z22SE)

B2G

B2G

C1

Condensor - Ignition coil

At engine, distrubution side (Z22SE)

D2G

D2G

- 10 -

10/2000


as of MY '99½

C1

Parts Condensor - Ignition coil

Installation position At engine, transmission side (Not Z22SE)

LHD B1G

RHD B1G

D1

Triple info display

In the instrument

BC3H

CD3H

D2

Multi info display

In the instrument

BC3H

CD3H

D3

Color info display

In the instrument

BC3H

CD3H

D4

Graphic info display

In the instrument

BC3H

CD3H

E1

Parking lamp - Left

Headlamp, left

A1G

A1G

E2

Parking lamp - Right

Headlamp, right

E1G

E1G

E3

Rear lamp unit - Left

D - pillar, left

A7G

A7G

- 11 -

10/2000


as of MY '99½

E4

Parts Rear lamp unit - Right

Installation position D - pillar, right

LHD E7G

RHD E7G

E6

Low beam - Left

Headlamp, left

A1G

A1G

E7

Low beam - Right

Headlamp, right

E1G

E1G

E8

High beam - Left

Headlamp, left

A1G

A1G

E9

High beam - Right

Headlamp, right

E1G

E1G

E10

Lamp - Licence plate, left Tailgate

B7G

B7G

E11

Lamp - Licence plate, right

Tailgate

C7G

C7G

E12

Seat heating - Front, left

Seat assembly, left

B4F

B4F

- 12 -

10/2000


as of MY '99½

E13

Parts Seat heating - Front, right

Installation position Seat assembly, right

LHD D4F

RHD D4F

E14

Lamp - Trunk

Car roof, rear

C7J

C7J

E15

Heated back window

Tailgate

BD7H

BD7H

E16

Lamp unit - Passenger compartment, time delay

Car roof between sun visors

C4J

C4J

E17

Controls - Heating

Instrument console

C3G

C3G

E18

Fog lamp - Front, left

In front bumper, left

A1F

A1F

E19

Fog lamp - Front, right

In front bumper, right

E1F

E1F

E21

Auxiliary heater Passenger compartment, electrical

In air distribution below heater core

C2F

C2F

- 13 -

10/2000


as of MY '99½

E24

Parts Stop lamp - Centre position

Installation position Tailgate

LHD C7H

RHD C7H

E26

Reading lamp - Rear

Car roof, centre

C5J

C5J

E27

Lamp - Glove box

In glove box

DE3G

AB3G

E29

Reading lamp - Rear, left

Car roof, centre, left

B5J

B5J

E30

Reading lamp - Rear, right

Car roof, centre, right

D5J

D5J

E31

Controls - Air conditioning

Instrument console

C3G

C3G

E72

Module - Air conditioning, rear

Behind trim panel, load compartment, left

A7G

A7G

F1 - F8

Main fuse

Fuse box, engine compartment

B2G

B2G

- 14 -

10/2000


as of MY '99½

Parts Main fuse

Installation position Fuse box, engine compartment

LHD B2G

RHD B2G

Fx.1 Fx.41

Fuse

Fuse box, engine compartment

B2G

B2G

F4.50

Fuse


A2G

E2G

F4.52

Fuse

Relay box, engine compartment

B2G

B2G

F8.56

Fuse


B2G

B2G

G1

Battery

Engine compartment, left B1G

B1G

G2

Alternator

At engine

D2G

D2G

H1

Instrument

Instrument panel

B3H

D3H

F60

- 15 -

10/2000


as of MY '99½

Parts Turn signal lamp - Front, left

Installation position Beside headlamp, left

LHD A1G

RHD A1G

H3

Turn signal lamp - Front, right

Beside headlamp, right

E1G

E1G

H4

Global positioning system unit

In glove box

D3H

B3H

H5

Telematic


D4F

B4F

H6

Turn signal lamp - Side, left

Wing, front, left, near A - pillar

A2G

A2G

H7

Turn signal lamp - Side, right

Wing, front, right, near A - pillar

E2G

E2G

H8

Display - Selector lever position

Centre console

C3F

C3F

H9

Warning buzzer - Safety checking

Behind crossmember, instrument panel

B2G

D2G

H2

- 16 -

10/2000


as of MY '99½

K1

Parts Relay - Daytime running light

Installation position Behind crossmember, instrument panel

LHD B2G

RHD D2G

K2

Relay - High beam


A2G

E2G

K3

Relay - Heated back window


A2G

E2G

K4

Relay - Fog lamp, front


A2G

E2G

K5

Relay - Fog lamp, rear


A2G

E2G

K6

Relay - Wiper, back window


A2G

E2G

K7

Relay - Mirror heating


A2G

E2G

K10

Relay - Wiper, windscreen (Stage 1/ Interval)


A2G

E2G

- 17 -

10/2000


as of MY '99½

Installation position Relay box, engine compartment

LHD B2G

RHD B2G

K12

Parts Relay - Time delay, washer pump headlamps Relay - Trumpet horn


A2G

E2G

K13

Relay - Radiator fan


B2G

B2G

K14

Relay - Radiator fan


B2G

B2G

K16

Relay - Fuel pump


B2G

B2G

K17

Relay - Filter preheating


B2G

B2G

K18

Relay - Engine control unit


B2G

B2G

K48

Relay - Turn signal lamp, shielded

Fuse & Relay box engine compartment

A2G

E2G

K11

- 18 -

10/2000


as of MY '99½

Parts Relay - Preresistor

Installation position Tailgate

LHD B7H

RHD B7H

K86

Relay - Air conditioning, rear


A2G

E2G

K154

Relay - Accessory socket


B2G

D2G

K155

Relay - Consumer switch-off, time delay


A2G

E2G

M1

Starter

At engine

C2F

C2F

M2

Motor - Central locking, driver door

Driver door

A4G

E4G

M3

Motor - Central locking, front passenger door


E4G

A4G

M4

Motor - Central locking, rear door, left

Rear door, left

A6G

A6G

K79

- 19 -

10/2000


as of MY '99½

Parts Motor - Central locking, rear door, right

Installation position Rear door, right

LHD E6G

RHD E6G

M6

Motor - Central locking, lid trunk

Tailgate

D7G

D7G

M7

Motor - Central locking, flap, fuel filler

Behind trim panel, load compartment, right

E7G

E7G

M8

Motor - Window lifter, driver door

Driver door

A3G

E3G

M9

Motor - Window lifter, front passenger door


E3G

A3G

M10

Motor - Window lifter, rear door, left

Rear door, left

A5G

A5G

M11

Motor - Window lifter, rear door, right

Rear door, right

E5G

E5G

M12

Motor - Blower, passenger compartment

Behind glove box

D2G

B2G

M5

- 20 -

10/2000


as of MY '99½

Parts Motor - Blower, passenger compartment, air conditioning Motor - Outside mirror, driver door

Installation position Behind glove box

LHD D2G

RHD B2G

Outside mirror, driver door

A3H

E3H

M15

Motor - Outside mirror, front passenger door

Outside mirror, front passenger door

E3H

A3H

M16

Motor - Wiper, windscreen

Below cover rain channel

C2H

C2H

M17

Motor - Wiper, back window

Tailgate

B7H

B7H

M19

Motor - Radiator fan

Radiator, right

C1F

C1F

M20

Motor - Radiator fan

Radiator, left

B1F

B1F

M21

Pump - Fuel

In fuel tank

C6F

C6F

M13

M14

- 21 -

10/2000


as of MY '99½

Parts Pump - Washer, windscreen & Back window Pump - Washer, headlamps

Installation position Behind wing, front, left

LHD A1F

RHD A1F

Behind wing, front, left

A1F

A1F

M34

Motor - Sun roof, front

Car roof, front centre

C4J

C4J

M35

Motor - Sun roof, rear

Car roof, rear

C7J

C7J

N1

Controller - Seat heating, front, left

Seat assembly, left

B4F

B4F

N2

Controller - Seat heating, front, right

Seat assembly, right

D4F

D4F

N3

Amplifier - Roof antenna

Car roof, rear

C7J

C7J

P1

Bulb test


D2G

B2G

M22

M23

- 22 -

10/2000


as of MY '99½

Parts Bulb test, trailer

Installation position Behind crossmember, instrument panel

LHD D2G

RHD B2G

P5

Sensor - Fuel tank content

In fuel tank

C5F

C5F

R1

Squib - Airbag, driver

Steering wheel

B3H

D3H

R2

Squib - Airbag, front passenger

Above glove box

D3H

B3H

R3

Squib - Side airbag, driver

In driver seat

A4H

E4H

R4

Squib - Side airbag, front passenger

In front passenger seat

E4H

A4H

R5

Squib - Belt pretensioner, driver

Beside centre console

BC4G

CD4G

R6

Squib - Belt pretensioner, front passenger

Beside centre console

CD4G

BC4G

P2

- 23 -

10/2000


as of MY '99½

R7

Parts Filter heating

Installation position Engine compartment, at cowl panel

LHD BC2G

RHD BC2G

R8

Glow plugs

At cylinder head

CD1G

CD1G

R9

Preresistor - Radiator fan

At radiator

C1G

C1G

R10

Cigarette lighter

Instrument console

C3G

C3G

R11

Preresistor - Blower, heating

Behind glove box

D2G

B2G

S1

Switch - Starter

Steering column

B3G

D3G

S2

Switch unit - Light

Above fuse & Relay box passenger compartment

A3H

E3H

S3

Switch unit - Steering column

Steering column

B3G

D3G

- 24 -

10/2000


as of MY '99½

Parts Switch - Hazard light

Installation position Instrument console

LHD C3G

RHD C3G

S7

Switch - Seat heating, left

Instrument console

C3G

C3G

S8

Switch - Seat heating, right

Instrument console

C3G

C3G

S9

Switch - Info display

Steering column

B3G

D3G

S13

Switch - Lamp, trunk

Tailgate

B7G

B7G

S15

Switch - Trunk lock, antitheft warning system

Tailgate

D7G

D7G

S16

Switch - Engine hood, anti-theft warning system

Engine compartment, wheel house left

A2G

A2G

S17

Switch - Window lifter

Driver door

A3G

E3G

S6

- 25 -

10/2000


as of MY '99½

Parts Switch - Window lifter, front passenger door

Installation position Front passenger door

LHD E3G

RHD A3G

S19

Switch - Window lifter, rear door, left

Rear door, left

A5G

A5G

S20

Switch - Window lifter, rear door, right

Rear door, right

E5G

E5G

S21

Switch - Outside mirror

Driver door

A3G

E3G

S22

Switch - Wiper unit

Steering column

B3G

D3G

S23

Switch - Rear fog lamp, socket trailer

Socket trailer

C7F

C7F

S24

Switch - Trumpet horn

Steering wheel

B3H

D3H

S25

Switch - Remote control, radio

Steering wheel

B3H

D3H

S18

- 26 -

10/2000


as of MY '99½

S26

Parts Switch - Traction control

Installation position Instrument console

LHD C3G

RHD C3G

S27

Switch - Cruise control

Steering column

B3G

D3G

S28

Switch - Clutch, cruise control

Above clutch pedal

B2G

D2G

S30

Switch - Sun roof


C4J

C4J

S31

Switch - Reversing lamp

At transmission

B1G

B1G

S32

Switch - Unlock selector lever

Centre console, below selector lever

C3F

C3F

S33

Switch - Unlock ignition key

Centre console, below selector lever

C3F

C3F

S34

Switch - Kick down

At accelerator pedal

B2F

D2F

- 27 -

10/2000


as of MY '99½

Parts Switch - Start up assistance

Installation position Below centre console, middle

LHD C3F

RHD C3F

S36

Switch - Program economy/power

At selector lever

C3G

C3G

S37

Switch - Seat belt

Seat belt lock, driver side

BC4G

BC4G

S38

Contact switch - Driver door

A - pillar, driver side

A2G

E2G

S39

Contact switch - Front passenger door

A - pillar, front passenger side

E2G

A2G

S40

Contact switch - Rear door, left

B - pillar, left

A4G

A4G

S41

Contact switch - Rear door, right

B - pillar, right

E4G

E4G

S42

Switch - Automatic transmission


B2G

B2G

S35

- 28 -

10/2000


as of MY '99½

Parts Switch - Stop lamp, double

Installation position Above brake pedal

LHD B2F

RHD D2F

S82

Switch - Anti freeze protection

Behind glove box

D2G

B2G

S89

Switch - Auxiliary heater, passenger compartment, electrical Switch - Blower, rear compartment (instrument panel) Switch - Blower, rear compartment (headliner)

Behind glove box

D2G

B2G

Instrument console

C3G

C3G

Car roof, centre

C5J

C5J

S118

Switch - Air conditioning, rear compartment

Instrument console

C3G

C3G

T1

Ignition coil - Direct ignition

At cylinder head

B1G

B1G

T2

Transmitter


A2G

E2G

S43

S116

S117

- 29 -

10/2000


as of MY '99½

Parts Signal converter module - Vehicle speed

Installation position Fuse & Relay box passenger compartment

LHD A2G

RHD A2G

V1

Diode - Anti-theft warning system


A2G

E2G

V18

Diode - Load switch off , reading lamp

A - pillar left, near roof

A4J

A4J

W1

Contact unit

Steering wheel

B3H

D3H

X1

Instrument panel & Body rear

A - pillar, left

A2G

A2G

X2

Instrument panel & Body front


B2G

B2G

X3

Body rear & Driver door

A - pillar, driver side

A2F

E2F

X4

Body rear & Front passenger door

A - pillar, front passenger side

E2F

A2F

U1

- 30 -

10/2000


as of MY '99½

X6

Parts Instrument panel & Blower

Installation position Behind glove box

LHD D2G

RHD B2G

X8

Connector phone

Behind glove box

D2G

B2G

X9

Body rear & Door rear, left

B - pillar, left

A4F

A4F

X10

Body rear & Door rear, right

B - pillar, right

E4F

E4F

X11

Body rear & Fuel tank

Above rear axle

C6F

C6F

X12

Body rear & Sensor revolution

Above rear axle

C6F

C6F

X13

Diagnostic link

Centre console

C4F

C4F

X14

Tailgate & Switch lamp trunk

Tailgate

B7H

B7H

- 31 -

10/2000


as of MY '99½

Parts Body front & Battery positive

Installation position LHD Engine compartment, left A2G

RHD A2G

X17

Body rear & Lamp Passenger compartment

Car roof, centre

C5J

C5J

X20

Body front & Sensor revolution front, right

Wheelhousing, front, right

E2G

E2G

X21

Body front & Sensor revolution front, left

Wheelhousing, front, left

A2G

A2G

X22

Body front & Engine (Electronic)

Engine compartment, left A1G

A1G

X23


B2G

B2G

X24

Automatic transmission & Valve body Body rear & Tailgate


A7G

A7G

X25

Body rear & Tailgate


A7G

A7G

X16

- 32 -

10/2000


as of MY '99½

X26

Parts Body rear & Socket trailer

Installation position Behind trim panel, load compartment, right

LHD E7G

RHD E7G

X27

Socket trailer

Below bumper, rear

C7F

C7F

X28

Instrument panel & Automatic transmission


C2F

C2F

X29

Instrument panel & Automatic transmission


C2F

C2F

X30

Body rear & Socket trailer


E7G

E7G

X31


A - pillar, left

A2G

A2G

X33

Body front & Electrohydraulic power steering

Engine compartment, wheel house left

A2F

A2F

X35

Code lamp licence plate


A3G

E3G

- 33 -

10/2000


as of MY '99½

Parts Body rear & Assembly Seat, left

Installation position Below front seat, left

LHD B4F

RHD B4F

X37

Body rear & Assembly Seat, right

Below front seat, right

D4F

D4F

X38

Automatic transmission & Selector control Instrument panel & Body rear

Below centre console, middle

C3F

C3F


E2G

E2G

X42

Body rear & Switch Blower


A7G

A7G

X43

Accessory socket


E7G

E7G

X45


Tailgate

B7H

B7H

X46


Tailgate

B7H

B7H

X36

X40

- 34 -

10/2000


as of MY '99½

Parts Body rear & CD-Changer

Installation position Below front passenger seat

LHD D4F

RHD B4F

X48



E2G

E2G

X49


Tailgate

B7H

B7H

X50

Fuel tank & Fuel pump/ sensor

At fuel tank

C6F

C6F

X53

Body front & Control unit - Multec

At engine

C1G

C1G

X54

Engine (electronic) & Control unit - Multec

At engine

C1G

C1G

X57

Body front & Control unit - Simtec


B2G

B2G

X58

Engine (electronic) & Control unit - Simtec


B2G

B2G

X47

- 35 -

10/2000


as of MY '99½

Parts Body front & Control unit - Diesel

Installation position Behind wing, front, left, near A -pillar

LHD A2G

RHD A2G

X60

Engine (electronic) & Control unit - Diesel

Behind wing, front, left, near A -pillar

A2G

A2G

X61

Body rear & Control unit - Anti-theft warning system & Central locking Body rear & Control unit - Anti-theft warning system & Central locking Body front & Control unit - Engine cooling module Engine cooling & Control unit - Engine cooling module Body rear & Lamp unit Passenger compartment


E2F

E2F


E2F

E2F


A1F

A1F


A1F

A1F


C4J

C4J

Body rear & Microphone


C4J

C4J

X59

X62

X63

X64

X67

X68

- 36 -

10/2000


as of MY '99½

Parts Body front & Control unit - Multec

Installation position At engine, transmission side

LHD C2G

RHD C2G

X72

Engine & Control unit Multec

At engine, transmission side

C2G

C2G

X73

Instrument panel & Switch - Wiper unit

At steering column

B3H

D3H

X74

Instrument panel & Switch - Wiper unit

At steering column

B3H

D3H

X75

Instrument panel & Graphic/Color info display Instrument panel & Color info display

In the instrument

BC3H

CD3H

In the instrument

BC3H

CD3H

X77

Body front & Control unit - Multec


D1G

D1G

X78

Engine & Control unit Multec


D1G

D1G

X71

X76

- 37 -

10/2000


as of MY '99½

Parts Contact unit & Switch Trumpet horn

Installation position Steering wheel

LHD B3H

RHD D3H

X89

Contact unit & Switch Remote control, radio

Steering wheel

B3H

D3H

X91

Instrument panel & Contact unit

At steering column

B3H

D3H

X98

Body rear & Side airbag, left

Below front seat, left

B4F

B4F

X99

Body rear & Side airbag, right

Below front seat, right

D4F

D4F

Y1


At steering column

B3G

D3G

Y2

Actuator - Recirculation

Behind glove box

D2G

B2G

Y3

Actuator - Coolant

Behind glove box

D2G

B2G

X88

- 38 -

10/2000


as of MY '99½

Parts Solenoid valve - Exhaust gas recirculation

Installation position Next to battery (only diesel engines)

LHD A1G

RHD A1G

Y4

Solenoid valve - Exhaust gas recirculation

At engine (only petrol engines)

C2G

C2G

Y5

Solenoid valve - Tank ventilation

Engine compartment, right

D1G

D1G

Y6

Solenoid valve - Intake manifold

At intake manifold

C2G

C2G

Y7

Solenoid valve - Swirl level regulation

Next to battery

A1G

A1G

Y8

Solenoid valve - Boost pressure regulation

At exhaust system

B1F

B1F

Y9

Fuel injection valves


C1G

C1G

Y10

Clutch - Compressor, air conditioning

At engine

D1F

D1F

Y4

- 39 -

10/2000


as of MY '99½

Parts Lifting magnet - Unlock selector lever

Installation position Centre console, below selector lever

LHD C3F

RHD C3F

Y13

Valve body (Automatic transmission)


B2G

B2G

Y14

Headlamp levelling - Left

Behind headlamp, left

A1G

A1G

Y15

Headlamp levelling Right

Behind headlamp, right

E1G

E1G

Y16

Stepper motor - Idle speed

At throttle-valve housing

C2G

C2G

Y29

Throttle valve - Positioner At throttle-valve housing

C2G

C2G

Y12

- 40 -

10/2000

Survey of fuse assignments Zafira as of MY '99½ Fuse box, engine compartment F1 - F8

- 41 -

Main fuse

1-8

10/2000

Survey of fuse assignments Zafira as of MY '99½ Fuse & Relay box passenger compartment Only vehicles up to MY 2001 Fx.1 - Fx.41

- 42 -

Fuse

1 - 41

10/2000

Survey of fuse assignments Zafira as of MY '99½ Fuse & Relay box passenger compartment Only vehicles as of MY 2001 FX.1 - FX.41

- 43 -

Fuse

1 - 41

10/2000

Survey of relay assignments Zafira as of MY '99½ Relay box, engine compartment Only petrol engines up to MY 2001 K11 K13 K14 K16

Relay - Time delay, washer pump headlamps Relay - Radiator fan Relay - Radiator fan Relay - Fuel pump

7 2 6 4

1, 3, 5 and 8 not occupied

- 44 -

10/2000

Survey of relay assignments Zafira as of MY '99½ Relay box, engine compartment Only petrol engines as of MY 2001 K11 K13 K14 K16* K16** K18* K18**

Relay - Time delay, washer pump headlamps Relay - Radiator fan Relay - Radiator fan Relay - Fuel pump Relay - Fuel pump Relay - Engine control unit Relay - Engine control unit

* **

Only Z22SE engines Not Z22SE engines

7 2 6 4 3 3 4

1, 5 and 8 not occupied

- 45 -

10/2000

Survey of relay assignments Zafira as of MY '99½ Relay box, engine compartment Only diesel engines F4.50 F4.52 F8.56 K11 K17 K18

Main fuse Main fuse Main fuse Relay - Time delay, washer pump headlamps Relay - Filter preheating Relay - Engine control unit

5a 5b 1 7 2 6

3, 4 and 8 not occupied

- 46 -

10/2000

Survey of relay assignments Zafira as of MY '99½ Fuse & Relay box passenger compartment Only vehicles up to MY 2001 K2 K3 K4 K5 K6 K7 K10 K12 K48 T2

- 47 -

Relay - High beam Relay - Heated back window Relay - Fog lamp, front Relay - Fog lamp, rear Relay - Wiper, back window Relay - Mirror heating Relay - Wiper, windscreen (Stage 1/ Interval) Relay - Trumpet horn Relay - Turn signal lamp, shielded Transmitter

2 9 5 6 3 4 8 1 7 10

10/2000

Survey of relay assignments Zafira as of MY '99½ Fuse & Relay box passenger compartment Only vehicles as of MY 2001 K2 K3 K4 K5 K6 K7 K8 K9 K10 K12 K155 T2 U1

- 48 -

Relay - High beam Relay - Heated back window Relay - Fog lamp, front Relay - Fog lamp, rear Relay - Wiper, back window Relay - Mirror heating Relay - Turn signal, left Relay - Turn signal, right Relay - Wiper, windscreen (Stage 1/ Interval) Relay - Trumpet horn Relay - Consumer switch-off, time delay Transmitter Signal converter module - Vehicle speed

2 10 5 6 3 4 7 8 9 1 12 13 11

10/2000

Survey of relay assignments Zafira as of MY '99½ Behind crossmember, instrument panel K1 K154

- 49 -

Relay - Daytime running light Relay - Accessory socket

2 1

10/2000

Electronic Wiring Diagram - Zafira MY 2001

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