electric diagram pulsar 180 UG3

Maintenance - Electricals • • `

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Main Electrical Wiring Diagram H L R A P R N A M G I A E S L R

Speedo console should not be kept inverted Ensure there are no scratches/breakage on console cover Don’t open rubber pins located on back side of speedo under any under any circumstances. Ensure speedo console and harness mating coupler is always covered by rubber cover. Handle wheel sensor carefully while working on front brake drum relating problems. Ensure sensor cable is intact. Do not apply in grease or lubricant in between the rotating parts. Do not open control switches and don’t apply any grease or lubricant.

. Y S S A H C T I W S

E K A H R C B T I R W A S E R

P Y / P L M L O S I I D S A T E A A T L A T S L

H L L A P R N A M G I A E S L R

. E Y T . T S H A G O S I L A L N P

Y / R B

r Y G / B

Y L / R B

Y / G B

Y r / G B

Y W L / / B R

G

R E R T O R A T T O S M

L

L

r B

r B

Y L B E M H L E T B S R A S A C A E

B

B / W . Y S S A . I . D . C

Notes :

W

R / B R R / W W / B Y / B B

K G R A U P L S P

R / B

R / Y W / L W / L W Y / B Y

R O T A L U G E R

H L L O R H T C T N I O C W S

Y L S S A R ) T O S I N N E U S . . L B L C . A S H (

T I N U M O . R B . F C . S

R / Y W / L W / L W Y / B Y

Y / B

Y / B

R W / R / Y W / L W / L R

R / W R / Y W / L W / L R

g L L r B

r B

D N A H T C S T I E W S D I S

Y / B r B / O

L E V E L E L G E U A U F G

M

L H A C R T T I U W E S N

g L

Y / B

L

O T E N G A

r B / O Y / B

Y / B

Y / W

G T T U U P P T N I U O C D &

L O R H T C N T M I O O W C R S Y F H D L O B H C T I W S H C T I M O W R S F H R

H C T I W S L I K

H C T I W S E K A R B T N O R F

G N I S L L UP I O C

r G

T I N U

L H O C R T H T I R N W O C S

E s S p U m F A 0 1

. I L T . O H C

A N T U E . B N . G C A . S M (

D E S U T O N

Y A G L E N I R T A R R E T A R 0 A T 7 S

G / Y . I L T . O H C

Y L ) S T S I

T T U U P P T T Y L U U P O O P . . U D D S I N N I E E E D V I D N D I T I I S U O S S O H H R P L R G

E L B A C

R

W / R

K G R A U P L S P

B

D E R . Y S S A

Y h R A E 9 T T V A 2 B 1

R

B / r B W / R

r B

T T U U P P T N I U O C A &

Y / B

B / R

Y / B

Y / B

Y / R

E M A R F H T R A E

) H L ( N R O H

B / r B

R Y

r B

) H R ( N R O H

B / r B

Y / B

Y / B

R / W

B

Y / B

Y / B

Y / B

W / R

E D L E R O C E S I P N H E S E V S

W / L Y / B

W / R

r Y G / B W / R

r B

B / R

r B / O

Y / W

W / L

r G

G

g L

B

Y / B

B / Y Y / / R B R R

r Y G / B

W / R

r B

B / R

r B / O

Y / W

Y r / W / B W B B

R W / L

r G

G

g L

B

G g Y / L / B Y

G

R

R E V O C T S U D H T I W R E L P U O C N I P 0 2

Y / B

R

B / Y / Y / R B R

Y / B

R

Y / B

G

g L

Y / B

G / Y

W Y r W / / B W B B

P H W R M 0 A T 1 L N V 2 L O 1 A R N F P G I M S A L

R T T O R T U T T U T U T P U U O P U T A T T P P N P U P C I N R I R U A N N I P I I I C O O N I + O D T N D I + T N A R H H D + R R A I N R N C O R L I U N Y C D I O E I - 9 0 E 1 O 3 O 0 R S 7 - 8 R D 6 1 2 3 4 5 T L D N 1 T 1 1 2 . S . . . . . . . . R E E N S O N O N E . . T A . E . R N A O I O O O E O E O G O P O O T U I O R O K N T K N M N N S N S N E N L N N S N T N N M N A N U O N A N I M N N I C N G N B N N D I N D I N N E I U L I H I O I L I N N I I A I I E N N E I L I T E D B C B T P E P P P P P P P P A E N P A P M P N P I E N B S N G P P L L M O E T E L S S L L L O I L L N M H E E T E C I G L E E E A U I T T T E L U L S R H T E E F C C E O M T I I R L L L P E E H A A H S A L N E T P E T T I A V V T

F F O O N

N H C O I T T I I W N S G I

P P 1 S M M A A H L L / Y W D 5 3 A S E S / 5 A 3 H V 2 1

. P s M o A N L 2 N O I W T 5 I S V 2 O P 1

P H L M A L T N L O A R F N G I S

H H C C T I T U L W C S

R E T S U L C T N E M U R T S N I

137

Pulsar DTS-i UG-III-180cc Training Notes

Dealer Development Center



138

Individual Circuit Diagrams


Ignition Circuit :

Brake Light Circuit : B/R

H.T. COIL No. 2 (For Secondary Spark Plug)

REAR BRAKE SWITCH

FRONT BRAKE SWITCH

REED SWITCH ASSY. (TPS) C.D.I. ASSY.

SPARK PLUG

Y / W B / B B

G

R R R / / W B

r B

L

r B

L

r B

L

r B

L

Y

IGNITION SWITCH

H.T. COIL No. 1 (For Primary Spark Plug)

O O F N F

SPARK PLUG

Y / W / B B

R R / W

O O F N F Br

B/W

IGNITION SWITCH

B/W

B/Y

B/Y

R

W/R

B/Y

Y / B

Kill Switch

W

FUSE 10 Amps

R Y / / W B

R

STOP LAMP LED BANK

L

W

B / W

EXCITER COIL R

MAGNETO

L G I N O I S C L U P

STARTER RELAY 70A RATING

EARTH-FRAME

Battery Charging Circuit :

B BATTERY 12V-9Ah

Horn Circuit : CONTROL SWITCH LH

REGULATOR RECTIFIER UNIT

BODY CONTROL UNIT Y W / W / B W / L L r B

O O F N F Br

Br

W

W

Y / B

B / r B

IGNITION SWITCH

B/Y

B/Y

W

B / r B

Y / B W / W / L L

W

EARTH-FRAME

FUSE 10 Amps B / W

FUSE 10 Amps

B R

BATTERY CHARGING COIL STARTER RELAY 70A RATING

Y / B

BATTERY 12V-9Ah


Y / B

B / r B

B / W

HORN (LH)



B

R


MAGNETO

139

B / r B

BATTERY 12V-9Ah

HORN (RH)


140



AC Lighting Circuit :

PIN NO.3 HIGH BEAM INDICATOR

R E PIN NO.2 T S U INSTRUMENT CLUSTER + INPUT L C PIN NO.11 T N COMMON GROUND E M U R T S N I

Side Indicator Circuit : R E V O C T S U D H T I W R E L P U O C

R/B Br B/Y

PIN NO.13 POSITION LAMP ON- INPUT

R

PIN NO.20 PERMANENT BATTERY + INPUT

W

CONTROL SWITCH RH

POSITIVE SUPPLY

IGNITION SWITCH

Br

W

W

B/Y

BODY CONTROL UNIT

R

AC INPUT & OUTPUT Y

R / Y

Y

R / Y

B / R

R W

R R

R/B

R / Y

B/Y

R/Y

PIN NO.2 INSTRUMENT CLUSTER- INPUT

Br

PIN NO.7 TALE-TELL BLINKER- RH INPUT

Gr

Gr

PIN NO.8 TALE-TELL BLINKER- LH INPUT

G

G

PIN NO.11 COMMON GROUND

B/Y

B/Y


W

TAIL/ STOP LED Assly

E C I V E D L N A O N I T G I S A L L N E R C U N T A C F L E S

Y / B

O O N F F IGNITION SWITCH

BODY CONTROL UNIT

Gr G

r B

Y / B

r B r G Y / B

Gr

Br

Br

W

W

Gr B/Y

B/Y

B

G

R

G

G Y / B

BATTERY 12V-9Ah


B/Y

W

SIGNAL LAMP FRONT LH

SIGNAL LAMP REAR RH

Y / B

B/Y

B / W

LIGHTING COIL

R/Y

POSITION LAMP 12V-5W- 2 NOS.

Br

W

NO. PLATE LAMP 5W

FUSE 10 Amps

R/B

B/Y

RH SIDE IND. OUTPUT GROUND

REGULATOR RECTIFIER UNIT

R

HEAD LAMP ASSY/LAMP 12V-35/35W HS1

LH SIDE IND. OUTPUT

CONTROL SWITCH LH

B/Y

N I P 0 2

Br

Gr

Br

/ Y R Y R

O O F N F

Gr

SIGNAL LAMP FRONT RH

R/B

R

FUSE 10 Amps

EARTH-FRAME

B / W R


G

BATTERY 12V-9Ah

SIGNAL LAMP REAR LH

B

MAGNETO

Speedometer and Tachometer Circuit : R/W

PIN NO.1 VEHICLE SPEED SENSOR + INPUT

R E T S U L C T N E

M U R T S N I

PIN NO.2 INSTRUMENT CLUSTER + INPUT

Br

PIN NO.6 VEHICLE SPEED SENSOR OUTPUT

L/W

PIN NO.10 TACHOMETER

B


B/Y

R/W

R E V O C T S U D H T I W R E L P U O C N I P 0 2

Br

VEHICLE SPEED SENSOR


L/W Y / B

B C.D.I. ASSY. B/Y Y / B

B

B/Y

W


O O N F F

Fuel Indicator Circuit :

PIN NO.5 FUEL GAUGE INDICATOR

W/Y


Br

R E L P U O C

Br


B/Y

R E T E M O D E E P S

B/Y


W

O N B Br

IGNITION SWITCH

Br

IGNITION SWITCH

O F F

Br W

W/Y

FUEL LEVEL GAUGE

Y / W

Y / W

Y / B

Br W W

Y / B

W

W

FUSE 10 Amps

W

FUSE 10 Amps

B / W B / W

B

R

BATTERY 12V-9Ah EARTH-FRAME

B


R

BATTERY 12V-9Ah


141





142



Stator Motor Circuit :

Side Stand Indication Circuit :


PIN NO.9 TALE-TELL NEUTRAL INDICATOR

Lg

Lg


Br

Br

CONTROL SWITCH RH


BODY CONTROL UNIT DC INPUT & OUTPUT

W



Please note that Starter Switch is enable only if Kill Switch is in ‘OFF’ condition.

Y / B

IGNITION SWITCH

O O N F F

Br

r B

Br

W

O/Br


Br


B/Y

PIN NO.20 PERMANANT BATTERY + INPUT

W

R E L P U O C R E T E M O D E E P S

Br

r B / O

B/Y

W

Y/G

O O F N F

R Y / B

PIN NO.4 TALE-TELL SIDE STAND INDICATOR

W / R

STARTER MOTOR

W

IGNITION SWITCH

W

Br

Br

W

W W

FUSE 10 Amps

Y / B

EARTH-FRAME Lg

B / W


Y/G

B / W

B

R

R/W

B/Y

Y/G

FUSE 10 Amps

g L

Lg

B/Y

Y / B

EARTH-FRAME

BATTERY 12V-9Ah

r B / O

Y / B

SIDE STAND SWITCH

NEUTRAL SWITCH

B

R


BATTERY 12V-9Ah

Neutral Light Circuit :


PIN NO.9 TALE-TELL NEUTRAL INDICATOR

Lg


Br


B/Y

IGNITION SWITCH

Br

B/Y

W


O O F N F

Lg

r B

g L

W

Br W

Br W W

g L

FUSE 10 Amps B / W

B

R

NEUTRAL SWITCH

143



BATTERY 12V-9Ah




144

electric diagram pulsar 180 UG3

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