jetting
8
Waste Caught between Trapping High pressure Environmental damage Harmful solvents Skin irritation
temporary Storage of Paints/ Solvents
P E
Fire Body exposure Ill health Property loss due leakage/spillage Obstruction in limited space area Environmental damage
P E LG
Fire and explosion in confined spaces in fallowing accumulating vapors exceeding the LEL and threshold density of volatile substance. Occupational Asthma Lung infections Silicosis Reduce of fertilization capacity Stomach problems
9
Dust/ Mists/ Vapors/ Welding fumes
10
Housekeep ing
P A E LG
Fire Slip trip fall Sharp edges Loss of material Injury Ill health
11
Compresse d Air
P A
Injury High noise Property loss Fatality
Reduce exposure by adequate PPE E.g. half face respirators Provide adequate Lighting in confined spaces where need to remove substances Providing of disposable overall Clear safety glass Cleanness of handrails provided to link in tanks
M
3
3
6
Store in separate area and keep segrega ted Provide adequate ventilation and temperature level MSDS must be available Store must be fire rated Store must be locked when not in use Provide drip trays as required to handle spillage incident Firefighting arrangement should be adequate as per nature of fire Proper signage Provide eye wash station and first aid kit to handle any incident
M
4
3
7
Provide standard half face respirators addressing to N95, ANSI or other suitable hearing protection approach Safety Signage at operation area Training and awareness TBT Elimination of dust, mist, vapours sources Substitution of quieter plant or processes, or use of engineering measures Administrative measures lung tests must be provided for painters and other expected persons in exposure zone Use of additional protective and air monitoring equipment
M
3
3
6
Daily housekeeping Segregation of waste Proper disposal of waste as per law Proper utilization of material Items should be stored correctly with no parts protruding onto walkways. Electrical cords should not be on the floor, Tools should have designated areas Storage and bins for waste should be readily available and be easy to empty Structured programs that focus on organization, cleanliness and Standardization can be introduced to the workplace to assist with this. Cleanliness can be maintained Housekeeping can be eliminated from the source e.g. leaks, etc.
2
4
6
L
Site Supervisor
L
2
1
3
Site Supervisor
L
2
2
4
Site Supervisor
L
1
2
3
Site Supervisor
Always check all hoses and nozzles before state job each day M
Replace the hose and pipes if found cracked, damaged Safety valves should be inspected by third party Make arrangements for collaboration and TPCs for each equipment involved in air compression
Unauthorised entry should prohibited in high air pressure areas Never point an air hose at anyone, including you, in fun or to remove dirt from clothing or the body. Never use compressed air for cleaning without adequate eye protection. Use safety glasses with side shields or goggles. If it is essential to use compressed air to clean dirt and chips from your work, use a proper nozzle on the end of the air hose to maintain air pressure at 30 pounds per square inch or less. Place a screen around the work area, or check to see that other workers are safely out of the range of flying particles. Whenever possible, substitute brushes or vacuum systems for compressed air in cleaning operations. Before using compressed air, check the air hose for damage or signs of failure. Make sure connections and couplings are tight. A loose air hose under 80 pounds per square inch makes a dangerous bull whip! Before attempting to disconnect a hose from an airline, the air should be cut off, and the remaining air bled from the line. Keep air hoses off the floor where they become tripping hazards and are subject to damage by vehicles, doors, and dropped tools. If possible, suspend air hoses from overhead. Never use compressed air to transfer flammable liquids.
12
Flying objects/ Sharp edges
P E
13
Confined Space/ Deadly Spaces
P E LG A
14
Hazardous substances
P E LG
M
4
3
7
Barrications and partition of operation area Provide adequate PPE Adequate safety signage Guards for grinding machines Inspection of hand tools e.g. hammers, chisel etc. Un authorized entry should prohibited in hot work, sandblasting area TBT Training awareness
L
2
2
4
Site Supervisor
Fire Oxygen deficiency Oxygen enrichment Decomposition of chemicals Poor visibility Slip trip and fall Fall from elevation
M
4
3
7
Don’t start any activity without PTW Gas test must be conducted Provided adequate ventilation system Provide proper lighting system with 24 watt current Log book should be maintained Appoint an confined space attendant on entry point Keep look on any expected leakage/ spillage which can cause of hazardous situation
L
2
3
5
Site Supervisor
Burns Skin irritation Inhalation Digestion Injection
M
3
4
7
All substances should kept locked MSDS must be available Providing of adequate PPE as per nature of substance COSHH training and awareness TBT- rout of chemical entry into body
L
2
2
4
Site Supervisor
Ill health
Proper storage Providing of drip trays to handle of accidental spillage Separation of materials as per nature of item name and quality Labeling and marking of chemical
15
Scaffolding / Fall from height
P LG
Fall from height Injury Fatality Property loss Legal fines
M
3
4
7
16
Heat Extremes
P LG A
Heat Stroke or Sun Burn Heat cramps Heat exhaustion Dizziness Sweating
M
5
4
9
17
Weather Change
P LG
Ill health Flue fever
M
4
3
7
18
Poor lighting
P A
Slip Trip Fall Accident fallowing poor visibility and task details Poor signals
M
4
2
6
Provide full body harness and fall arrest system when working above height of 1.8 meter Provide adequate training and certification Observe tags system before use of scaffolding Assess the nature of fall hazards in the work area. Procedures for erecting, maintaining, dissembling and inspecting fall protection systems. Scheduled inspections and checking Use of guardrail systems, personal fall arrest systems, safety net systems, warning line systems, safety monitoring systems and controlled access zones. The role of each worker in the safety monitoring system. Limitations of mechanical equipment during shed maintenance work Procedures for handling and storing equipment and for erecting overhead protection. Workers’ roles in fall protection plans. The requirements of the fall protection standard.
L
1
3
4
Site Supervisor
L
3
2
5
Site Supervisor
Provide Proper hygienic food Reduce frequency to sudden sun exposure Take a mature sleep for 8 hours Daily bath Engineering controls Administrative controls Training and awareness TBT
L
2
2
4
Site Supervisor
Provide lighting as 360 lux per meter Night shift should comply with standard mentioned above All cables should anchored on high level than man height Regular maintenance and inspection
L
2
1
3
Site Supervisor
Provide adequate PPE, e.g cotton overall, heat resistant wearing, light color wearing Take scheduled rest breaks as defined in EHS laws Proper trainings and daily TBT Check color of urine Avoid soda and such drinks Take plenty of water adding Insulation to building ceilings to minimize solar heat transfer; providing shaded work areas; providing cooled and air-conditioned rest areas with water or electrolyte drinks, using exhaust ventilation as required using forced air-ventilation such as fans to increase airflow across the skin and increase evaporation and cooling; and Using cooled air from an air-conditioning system to cool work and rest areas.
19
Slip Trip and Fall
P A R
Personal injury Property loss Environmental loss
M
3
3
6
Provide anti slip surfaces and safety boots Safety signage on wet floors Daily housekeeping Electrical Wire, hose, pipe management Proper LUX of lighting
L
1
1
2
Site Supervisor
20
Machinery Machines
P E A LG
Entanglement Caught between Puncture Sheering Noise Vibration Electrical Heat fire
M
3
3
6
Provide hard barrications around machines Adequate safety signage TBT- machinery hazards, mechanical and non-mechanical hazards Certified operators Scheduled inspection and maintenance Keeping of records
L
1
2
3
Site Supervisor
21
Traffic Mgmt.
M
3
4
7
Mandatory fasten of seat belts rule Speed Limits Qualified drivers with good driving record Pedestrian exclusion zones Observe Blind spots Procedures for Loading and unloading Right of way- Journey Management Policy development Scheduled inspection and maintenance Incident reporting and investigation Site layout Designated traffic zones Proper use of attachments- Slings, Straps Safety signage Training and awareness
1
2
3
Site Supervisor
M
2
4
6
Avoidance of Manual Handling Reduction of Manual Handling by mechanical aids Warm up cold muscles with gentle stretches before engaging in manual work Lift and carry heavy loads correctly by keeping the load close to the body and lifting with the thigh muscles Don’t twist the body Never attempt to list or carry loads if you think they are too heavy Pushing a load will be less stressful on body then pulling of load Organise the work area to reduce the amount of bending, twisting, and stretching required Take frequent breaks Cool down after heavy work with gentle, sustained stretches
1
3
4
Site Supervisor
22
Manual Handling Injuries
P E A R LG
P
Personal injury Fatality Environmental damage Legal fines Property loss
Back muscle injuries Hernias Arm, wrist, foot injuries Spinal injuries
L
L
Exercise regularly to strengthen muscles and ligament Don’t use greasy, oily gloves during manual handling
Avoid radius of loads Appropriate safety signage and barrications of area Certified rigger to alarm the people and place loads correctly Use blocks long enough to allow employees to keep their hands out from the loads All employees shall be kept clear of loads about to be lifted and of suspended loads Effective scheduled inspection of slings, straps and equipments.
23
Suspended loads
P
Struck by Crush between Swing of load Falling objects
M
3
5
8
24
Grinding; using portable power grinder
P LG E
Disc rapture Eye injury Dust inhalation Hearing loss fire
M
3
3
6
Disk guarded by standard guard Disk is fixed/ tightened as per manufacture’ s recommendations Select proper disk e.g RPM of disk should appropriate and approach to RPM of motor Use suitable PPE, dust mask, gloves, isolated footwear, ear plugs, face shield ETC. Stand by DP fire extinguisher TBT and all site personnel had understood
25
Static charge
P E A
Fire Explosion Fall from height in secondary effects
M
2
5
7
26
Leakage/ Spillage of oil
P E LG
Fire Environmental damage Legal fines Property loss Ill health
L
2
3
5
Prepared By: Muhammad Tayyab HSE Officer
L
1
3
4
Site Supervisor
L
2
2
4
Site supervisor
All equipments must 3 party certified Collaboration certified Proper Earthing/ grounding of each equipment Keep regular check Earth resistance checked by competent Electrician and recorded, filed. No combustible material should stacked in potential area of static charge.
L
1
3
4
Site supervisor
Provide Drip trays as required underneath the machinery and fuel drums Drip tray should handle the 10% extra volume of exact volume of substance Scheduled inspection of air compressors, machinery and storage tanks Designated storage area for such substances Formation of Emergency response team Allocated responsibilities Wasted/ used oil should be removed from site as soon possible Oil spill removal pads and cotton rags should be available
L
1
1
2
Site Supervisor
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