Easy Basics Bobsy Car Kids

EASY BASICS

Bobsy Car Kids FULL-SIZE WOOD TOY PLAN SET

Quick and easy to make with no fancy joints or cuts. Build it using just a scroll scroll saw saw and and drill drill with with common materials and supplies.

John W. Lewman Cynthia A. Lewman Toymaker Press, Inc. © 2012

BETSY BOB

BETSY BOBSY CAR

Bright color toys are ne-grained hardwoods. Finish is spray can Krylon white primer and color glosses. Krylon brush-on Color Creations also works well. With both types of paint, apply 2 coats of primer sanding each coat with 220 sandpaper when dry. Apply 3 coats of c olor sanding with 400 sandpaper when dry. Apply nal coat of Krylon Triple Thick Clear. All Krylon paints and nishes are nontoxic when dry.

BOB BOBSY CAR

Warning: Read before copying. The unauthorized reproduction or distribution of this copyrighted work is illegal. Criminal copyright infringement including infringement without monetary gain, is investigated by the FBI and is punishable by up to 5 years in federal prison and a ne of $250,00.

EASY BASICS

Bobsy Car Kids

The plans and patterns in this planset can be photo-copied for your personal use when building the toys. Toymaker Press plans and patterns are copyrighted and cannot legally be copied, distributed or shared with anyone for any other purpose. Make as many of each toy as you like! The wood toys in this plan set are royalty-free. You have the right to build any quantity of these toys for any reason. Toymaker Press is dedicated to providing you with the information and ideas you need to develop your skills as a toymaker. We welcome your comments and any suggestions about this collection of toy plans. Email: [email protected] ©2012 Toymaker Press, Inc. - All rights reserved - 081112 Note to the Readers: Due to different conditions, tools, and individual skills, Toymaker Press assumes no responsibility for any damages, injuries suffered, or losses incurred as a result of following the information published in this plan set. Before beginning any project review instructions carefully. If any doubts or questions remain consult local experts or authorities. Copyright Information: Plans and patterns in this Plan Set can be photo-copied for personal use when building the toys. Toymaker Press plans and patterns are copyrighted and cannot be distributed or shared for free or for any other reason.

FULL-SIZE WOOD TOY PLAN SET Bobsy Car Kids Color & Natural Wood Pictorial Views ..... 4-5 Parts List & Assembly Orthographics ................................ 6-7 Exploded Views and Assembly How-To’s .......................... 8-9

Full Size Precision Line Patterns................................... 10-11 Craft Sales Carton Sources................................................ 12 Graphics for Printable Carton Labels ................................. 13 Gallery Photos ............................................................... 14-16 For more toy plans visit us at www.toymakerpress.com

EASY BASICS BOBSY CAR KIDS

BETSY

BETSY BOBSY CAR

Natural wood toys nish is either Cynthia’s Non-Toxic Paste Wax Wipe-On Finish or spray can Krylon Triple Thick Clear gloss. For Triple Thick Clear gloss apply 4 very light coats of Clear sanding each coat with 400 grit sandpaper when bone dry. Apply fth and nal coat of Krylon Triple Thick Clear and do not sand the nal coat. All Krylon paints and nishes are non-toxic when dry.

BOB

BOB BOBSY CAR



1. 2. 3. 4.

EASY BASICS BOBSY CAR KIDS PARTS LIST

1/2” x 2-1/8” x 2-7/8” 3/4” x 2-1/8” x 3-7/8” 1/2” x 1-7/16” x 3-9/16” 1/2” x 1-3/4” x 3”

make 1 make 1 make 2 make 1

5. 6. 7. 8.

3/4” x 1-15/16” x 3-7/8” 1/2” x 1-9/16” x 3-1/2” 1” dia. x 1/2” 1/4” dia. x 2-15/16”

Purchase the Part 7 wheels from www.craftparts.com

make 1 make 2 buy 8 make 4

Item number TW1005 1” wood toy wheels 1/2” thick. Hole size 1/4”. Item number TW1005

ATTENTION: THESE FULL SIZE PRECISION ORTHOGRAPHIC VIEW ARE FOR ASSEMBLY REFERENCE. INDIVIDUAL PATTERNS ON PAGES 10-11.

1

4

1

4

7

7

8

8 3

2

3 7

7

8

8

Actual Size

BOB

BETSY

2 5 3 6

7

7

8

8

BETSY BOBSY CAR

7

7

8

8

BOB BOBSY CAR


Approximate Size Color Views

BETSY

BETSY BOBSY CAR

BOB BOBSY CAR

BOB

2. 3. 7. 8.


7

BETSY BOBSY CAR 8

3

3/4” x 2-1/8” x 3-7/8” 1/2” x 1-7/16” x 3-9/16” 1” dia. x 1/2” 1/4” dia. x 2-15/16”


The parts shown in this assembly demonstration are made from Medium Density Fiberboard (MDF). MDF is available in stores like Lowes and Home Depot in 2’ x 4’ sheets of 1/2” and 3/4” thickness. The parts shown are nished with the make it yourself Cynthia’s Paste Wax Finish applied to the toy with a paper towel after the glue has dried and after complete assembly. View the video on how to make your own non-toxic paste wax in our How-To section on www.toymakerpress.com. See pages 2 and 4 for alternate nishing methods.

2

3

7

1. Glue and clamp the two Part 3’s to Part 2 using the precision line orthographic on page 6 as a guide and with all axle holes in alignment. Wipe off excess glue after clamping and let the glue dry thoroughly before proceeding. 2. Glue two wheels Part 7 to ends of two axles Part 8. Part 8 axle protrudes on outside of Part 7 axle hole by approximately 1/16”. Insert ends of the two axles through the Part 2/3/3 Assembly. Slip two Part 7’s onto the ends of the two Part 8’s that are protruding from Parts 2/3. Adjust the wheels on Part 8 to allow the axle/ wheels assembly to rotate freely in Parts 2 and 3.

Purchase the Part 7 wheels from www.craftparts.com Item number TW1005 1” wood toy wheels 1/2” thick. Hole size 1/4”. Item number TW1005

EASY BASICS 7

BOBSY CAR KIDS

BOB BOBSY CAR 8

The parts shown in this assembly demonstration are made from Medium Density Fiberboard (MDF). MDF is available in stores like Lowes and Home Depot in 2' x 4' sheets of 1/2" and 3/4" thickness.

6

The parts shown are nished with the make it yourself Cynthia’s Paste Wax Finish applied to the toy with a paper towel after the glue has dried and after complete assembly. View the video on how to make your own non-toxic paste wax in our How-To section on www.toymakerpress.com. See pages 2 and 4 for alternate nishing methods.

5

Purchase the Part 7 wheels from www.craftparts.com

6

7

5. 6. 7. 8.

3/4” x 1-15/16” x 3-7/8” 1/2” x 1-9/16” x 3-1/2” 1” dia. x 1/2” 1/4” dia. x 2-15/16”


1. Glue and clamp the two Part 6’s to Part 5 using the precision line orthographic on page 6 as a guide and with all axle holes in alignment. Wipe off excess glue after clamping and let the glue dry thoroughly before proceeding. 2. Glue two wheels Part 7 to ends of two axles Part 8. Part 8 axle protrudes on outside of Part 7 axle hole by approximately 1/16”. Insert ends of the two axles through the Part 5/6/6 Assembly. Slip two Part 7’s onto the ends of the two Part 8’s that are protruding from Parts 5/6/6. Adjust the wheels on Part 8 to allow the axle/ wheels assembly to rotate freely in Parts 5 and 6.

Item number TW1005 1” wood toy wheels 1/2” thick. Hole size 1/4”. Item number TW1005


0 printer scale

1

2

3

BETSY BOBSY CAR

Actual Size Patterns 2 3

Actual Size 3

5/16” dia. hole thru

5/16” dia. hole thru IMPORTANT NOTE


5/16” dia. hole thru 2

3



2. 3/4” x 2-1/8” x 3-7/8” make 1

3. 1/2” x 1-7/16” x 3-9/16” make 2




1

8 7 7

7



7

7

7

7. 1” dia. x 1/2” buy 4

1. 1/2” x 2-1/8” x 2-7/8” make 1

8

2 e k a m ” 6 1 / 5 1 2 x . a i d ” 4 / 1 . 8

To print out enough paper patterns for the entire plan set from your computer printer only print pages 10 and 11. The pages are all line drawings in black to conserve printer ink. Check your printer printed size accuracy by measuring printer scale on each pattern with a ruler. If printed size of pattern is not 100% adjust printer settings.

IMPORTANT NOTE: Purchase the Part 7 wheels from www.craftparts.com Item number TW1005 1” wood toy wheels 1/2” thick. Hole size 1/4”. Item number TW1005

EASY BASICS 0 printer scale

1

2

BOBSY CAR KIDS

3

BOB BOBSY CAR

Actual Size Patterns

5 6

Actual Size



6

IMPORTANT NOTE



5. 3/4” x 1-15/16” x 3-7/8” make 1 5/16” dia. hole thru


6


6. 1/2” x 1-9/16” x 3-1/2” make 2 1/4” dia. hole thru


7

7



7

7

4

4 8

7

7

7. 1” dia. x 1/2” buy 4

4. 1/2” x 1-3/4” x 3” make 1

8

2 e k a m ” 6 1 / 5 1 2 x . a i d ” 4 / 1 . 8

To print out enough paper patterns for the entire plan set from your computer printer only print pages 10 and 11. The pages are all line drawings in black to conserve printer ink. Check your printer printed size accuracy by measuring printer scale on each pattern with a ruler. If printed size of pattern is not 100% adjust printer settings.

IMPORTANT NOTE: Purchase the Part 7 wheels from www.craftparts.com Item number TW1005 1” wood toy wheels 1/2” thick. Hole size 1/4”. Item number TW1005

Display your handcrafted Bobsy Car Kids in this durable and professional gift box at your next Crafts or Woodworking Show.

Add a pro-touch to your work with a labeled and signatured gift box. The two Bobsy Car Kids t comfortably in this off-the-shelf corrugate carton. It’s easy to order online and in quantities as small as 25 cartons. The cartons are delivered to your door in 3 to 5 days. Ask for item number S-4060.The carton size is 6” x 4” x 4”. Shipping is extra. Order at www.uline.com.

Bobsy Car Kids handcrafted in real wood Built By

Bobsy Car Kids handcrafted in real wood Built By

Easy Basics Bobsy Car Kids

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