E531920_02E

Ser Service Public Publica ation DiaSys iaSys 2.xx Dialog Dialog softw software are for MTU system systems

Documenta entattion Part Part 2

E 531 920 / 02 E

DaimlerChrysler DaimlerChrysler P owersystem owersystemss Off-Highway

MTU assurin ssuring g you: you: ¯

ISO 9001 cert certificat ification

Quality assurance in design/d design/develo evelopm pment ent,, product production, ion, installat installation ion and service ¯

CE conform conformity -- Guidel Guidelin ine e 73/23 3/23/EE /EEC C – Low volt voltag age e guid guidel elin ine e–

date dated d F ebru ebruary ary 19, 19, 1973 1973 with ith amen amendm dment entda date ted d J uly 22, 22, 1993 1993 (guid (guideli eline ne 93/6 93/68/EE 8/EEC) C) -- Guidelin Guideline e 89/33 89/336/EE 6/EEC C – Guidelin Guideline e on elect electrom romag agne neti ticc compa compati tibi bilit lity y– date dated d May 3, 1989 1989 with ith amen amendm dment entda date ted d April April 28, 28, 199 1992 2 (guid (guideli eline ne 92/3 92/31/EE 1/EEC) C) CE confor conform mity ity is influ influen enced ced if the prod product uctis is insta installe lled d incor incorrect rectly ly,, an assembl assembly y or system systemis is misused isused and/or and/or genuin genuine e MTU com c ompon ponent entss are notused. not used.

P rinte rinted d in Germany Germany 2002 Copyrigh Copyrightt MTU Friedrichshaf Friedrichshafen en GmbH GmbH E 2002 Diese Veröff Veröffent entlichu lichung ngeinsch einschließlich ließlichaller allerseiner seiner Teile Teile ist urhebe urheberrech rrechtl tlich ich geschützt geschützt.. J ede Verwer Verwertu tung ng oder oder Nutzung Nutzungbed bedarf arf der vorherig vorherigen en schriftliche schriftlichen n Zustim Zustimm mung ung der MTU Friedrichsha Friedrichshafen fen GmbH. GmbH. Das gilt gilt insbesond insbesondere ere für Verviel Vervielfält fältigu igung ng,, Verbreit Verbreitun ung, g, Bearbeit Bearbeitun ung, g, Übersetzung Übersetzung,, Mikrover Mikroverfilm filmun ungen genun und d die Einspeicherun Einspeicherung g und und / oder oder Verarb Verarbeit eitun ung g in elektron elektronischen ischen Systemen, Systemen, einschließlich einschließlichDat Datenb enbanke anken n undOnline-Diensten und Online-Diensten.. Das Handb Handbuch uchist ist zur Verm Vermeidun eidung g von von Störun Störunge gen n oder oder Schäden Schäden beim beimBet Betrie rieb b zu beach beachtten und und dahe daherr vom vom Betrei Betreibe berr dem dem jeweil jeweilig igen en Wartu Wartung ngss- und und Bedienu Bedienung ngsperson spersonal al zur Verfüg Verfügun ung g zu stellen. stellen. Änderungen Änderungenbleiben bleibenvorbeh vorbehalten alten.. P rinte rinted d in Germany Germany 2002 Copyrigh Copyrightt MTU Friedrichshaf Friedrichshafen en GmbH GmbH E 2002 This This Pub Publica licattion ion is pro prottect ectedb ed by cop copyrig yrigh ht and and may notbe usedin any any way wheth ether inw in whole ole or inpart inpart with ithout out the prior rior writ rittenp en perm ermissio ission n of MTU Friedrichsh Friedrichshafen afenGmb GmbH. H. This restrict restriction ion also applies applies to copyrigh copyright, t, distrib distribut ution ion,, transla translatio tion, n, microfilm icrofilming ingand andstor storage age or processing processing on electron electronic ic systems systems includin including g data data bases and and online online services. This This han hand dbook ook is pro provi vid dedfo ed forr use by main aintenan enance ce and and oper operat atin ing g person ersonn nel inor in ord der to avoi avoid d malfu alfun nctio ction ns or damag amage e durin ring oper operat atio ion n. Subject to alteration alterationss and amendm amendments. ents. Imprim Imprimé é en Allemagne Allemagne 2002 Copyrigh Copyrightt MTU Friedrichshaf Friedrichshafen en GmbH GmbH E 2002 Tou Toutt droitrés roitréser ervé vé pour our cet cet ouvr ouvrag age e dans ans sonin son inttégra égralilitté. Tout oute utilisa ilisattion ion ouex ou exp ploit loitat atio ion n req requiertau iertau préal réalab able le l’ac l’acco cordécr rdécritde itde MTU Friedrichshaf Friedrichshafen en GmbH. GmbH. Ceci s’appliq s’applique ue notam notamm mentà ent à la reprod reproduct uction ion,, la diffusion diffusion,, la modificat odification ion,, la tradu traductio ction, n, l’archiv l’archivage age sur microfiches, icrofiches, la mémor émorisat isation ionet et// ou le trait raitemen ementt sur des des systèm systèmes es élect électron roniq ique ues, s, y compr compris is les bases de donn données ées et les ser s ervice vicess en ligne ligne.. Le manuel anuel devra devra être être observé observé en vue vue d’évit d’éviter er des incid incident entss ou des endom endomm magem agements ents pendan pendantt le service. Aussi recomm recommandons-no andons-nous us à l’exp l’exploi loittant ant de le mett ettre à la disposi disposittiondu ion dupe person rsonne nell charg chargé é de l’en l’enttretien retienet etde de la condu conduit ite. e. Modifications réservées. Impre Impreso so en Alemani Alemania a 2002 Copyrigh Copyrightt MTU Friedrichshaf Friedrichshafen en GmbH GmbH E 2002 Esta publ publicaci icación ón se encue encuent ntra ra prot proteg egid ida, a, en toda toda su exten extensión sión,, por por los dere derecho choss de auto autorr. Cualqu Cualquier ier utili utilizació zación n de la misma, isma, así como como su reprod reproducción ucción,, difusión difusión,, transfor transform mación, ación, tradu traducción, cción, microfilm icrofilmación ación,, grabació grabación n y/o procesam procesamien iento to en sistemas sistemas electrón electrónicos, icos, entre entre los que que se inclu incluye yen n banco bancoss de dat datos y servicio servicioss en línea, línea, precisa precisa de la aut autorizació orización n prev previa ia de MTU Frie F riedr drich ichsha shafen fenGmb GmbH. H. El manua anuall debe debe tener enerse se presen presente te para para evit evitar fallos fallos o daño dañoss duran durante te el servicio servicio,, y, por por dicho dicho motivo otivo,, el usario usario debe debe pone ponerlo rlo a disposi disposición ciónde dell personal personal de manteni antenim miento iento y de servicio. servicio. Nos reservamos reservamos el derecho derecho de introd introducir ucir modificacion odificaciones. es. Stampat Stampato o in Germani Germania a 2002 Copyrigh Copyrightt MTU Friedrichshaf Friedrichshafen en GmbH GmbH E 2002 Questa Questa pubb pubblica licazion zione e è prot protet etta ta dal dal dirit dirittto d’au d’auto tore re in tutt utte le sue part parti.i. Ciascunim Ciascun impi pieg ego o od utili utilizzo, zzo, con part particol icolare are rigua riguard rdo o alla alla riprod riproduzion uzione, e, alla diffusion diffusione, e, alla modifica, odifica, alla tradu traduzione, zione, all’arch all’archivia iviazione zione in microfilm icrofilmed ed alla memorizzazion emorizzazione e od all’elab all’elaborazion orazione e in sistem sistemii elett elettron ronici, ici, compr comprese ese banch banche e dati dati e servizi servizi on line, line, deve deve essere espressa espressam mente ente auto autorizzat rizzato o per per iscritt iscritto o dalla dalla MTU Friedrich Friedrichsha shafen fen GmbH. II manua anuale le va consul consulttato ato per per evit evitare anom anomali alie e o guast guastii duran durante te il servizio servizio,, per per cui va messo a disposi disposizion zione e dall’ dall’ut uten entte al person personale ale adde addettto alla manute anutenzion nzione e e alla condot condotta ta.. Con riserv riserva a di modifi odifiche che..

MTU assurin ssuring g you: you: ¯

ISO 9001 cert certificat ification

Quality assurance in design/d design/develo evelopm pment ent,, product production, ion, installat installation ion and service ¯

CE conform conformity -- Guidel Guidelin ine e 73/23 3/23/EE /EEC C – Low volt voltag age e guid guidel elin ine e–

date dated d F ebru ebruary ary 19, 19, 1973 1973 with ith amen amendm dment entda date ted d J uly 22, 22, 1993 1993 (guid (guideli eline ne 93/6 93/68/EE 8/EEC) C) -- Guidelin Guideline e 89/33 89/336/EE 6/EEC C – Guidelin Guideline e on elect electrom romag agne neti ticc compa compati tibi bilit lity y– date dated d May 3, 1989 1989 with ith amen amendm dment entda date ted d April April 28, 28, 199 1992 2 (guid (guideli eline ne 92/3 92/31/EE 1/EEC) C) CE confor conform mity ity is influ influen enced ced if the prod product uctis is insta installe lled d incor incorrect rectly ly,, an assembl assembly y or system systemis is misused isused and/or and/or genuin genuine e MTU com c ompon ponent entss are notused. not used.

P rinte rinted d in Germany Germany 2002 Copyrigh Copyrightt MTU Friedrichshaf Friedrichshafen en GmbH GmbH E 2002 Diese Veröff Veröffent entlichu lichung ngeinsch einschließlich ließlichaller allerseiner seiner Teile Teile ist urhebe urheberrech rrechtl tlich ich geschützt geschützt.. J ede Verwer Verwertu tung ng oder oder Nutzung Nutzungbed bedarf arf der vorherig vorherigen en schriftliche schriftlichen n Zustim Zustimm mung ung der MTU Friedrichsha Friedrichshafen fen GmbH. GmbH. Das gilt gilt insbesond insbesondere ere für Verviel Vervielfält fältigu igung ng,, Verbreit Verbreitun ung, g, Bearbeit Bearbeitun ung, g, Übersetzung Übersetzung,, Mikrover Mikroverfilm filmun ungen genun und d die Einspeicherun Einspeicherung g und und / oder oder Verarb Verarbeit eitun ung g in elektron elektronischen ischen Systemen, Systemen, einschließlich einschließlichDat Datenb enbanke anken n undOnline-Diensten und Online-Diensten.. Das Handb Handbuch uchist ist zur Verm Vermeidun eidung g von von Störun Störunge gen n oder oder Schäden Schäden beim beimBet Betrie rieb b zu beach beachtten und und dahe daherr vom vom Betrei Betreibe berr dem dem jeweil jeweilig igen en Wartu Wartung ngss- und und Bedienu Bedienung ngsperson spersonal al zur Verfüg Verfügun ung g zu stellen. stellen. Änderungen Änderungenbleiben bleibenvorbeh vorbehalten alten.. P rinte rinted d in Germany Germany 2002 Copyrigh Copyrightt MTU Friedrichshaf Friedrichshafen en GmbH GmbH E 2002 This This Pub Publica licattion ion is pro prottect ectedb ed by cop copyrig yrigh ht and and may notbe usedin any any way wheth ether inw in whole ole or inpart inpart with ithout out the prior rior writ rittenp en perm ermissio ission n of MTU Friedrichsh Friedrichshafen afenGmb GmbH. H. This restrict restriction ion also applies applies to copyrigh copyright, t, distrib distribut ution ion,, transla translatio tion, n, microfilm icrofilming ingand andstor storage age or processing processing on electron electronic ic systems systems includin including g data data bases and and online online services. This This han hand dbook ook is pro provi vid dedfo ed forr use by main aintenan enance ce and and oper operat atin ing g person ersonn nel inor in ord der to avoi avoid d malfu alfun nctio ction ns or damag amage e durin ring oper operat atio ion n. Subject to alteration alterationss and amendm amendments. ents. Imprim Imprimé é en Allemagne Allemagne 2002 Copyrigh Copyrightt MTU Friedrichshaf Friedrichshafen en GmbH GmbH E 2002 Tou Toutt droitrés roitréser ervé vé pour our cet cet ouvr ouvrag age e dans ans sonin son inttégra égralilitté. Tout oute utilisa ilisattion ion ouex ou exp ploit loitat atio ion n req requiertau iertau préal réalab able le l’ac l’acco cordécr rdécritde itde MTU Friedrichshaf Friedrichshafen en GmbH. GmbH. Ceci s’appliq s’applique ue notam notamm mentà ent à la reprod reproduct uction ion,, la diffusion diffusion,, la modificat odification ion,, la tradu traductio ction, n, l’archiv l’archivage age sur microfiches, icrofiches, la mémor émorisat isation ionet et// ou le trait raitemen ementt sur des des systèm systèmes es élect électron roniq ique ues, s, y compr compris is les bases de donn données ées et les ser s ervice vicess en ligne ligne.. Le manuel anuel devra devra être être observé observé en vue vue d’évit d’éviter er des incid incident entss ou des endom endomm magem agements ents pendan pendantt le service. Aussi recomm recommandons-no andons-nous us à l’exp l’exploi loittant ant de le mett ettre à la disposi disposittiondu ion dupe person rsonne nell charg chargé é de l’en l’enttretien retienet etde de la condu conduit ite. e. Modifications réservées. Impre Impreso so en Alemani Alemania a 2002 Copyrigh Copyrightt MTU Friedrichshaf Friedrichshafen en GmbH GmbH E 2002 Esta publ publicaci icación ón se encue encuent ntra ra prot proteg egid ida, a, en toda toda su exten extensión sión,, por por los dere derecho choss de auto autorr. Cualqu Cualquier ier utili utilizació zación n de la misma, isma, así como como su reprod reproducción ucción,, difusión difusión,, transfor transform mación, ación, tradu traducción, cción, microfilm icrofilmación ación,, grabació grabación n y/o procesam procesamien iento to en sistemas sistemas electrón electrónicos, icos, entre entre los que que se inclu incluye yen n banco bancoss de dat datos y servicio servicioss en línea, línea, precisa precisa de la aut autorizació orización n prev previa ia de MTU Frie F riedr drich ichsha shafen fenGmb GmbH. H. El manua anuall debe debe tener enerse se presen presente te para para evit evitar fallos fallos o daño dañoss duran durante te el servicio servicio,, y, por por dicho dicho motivo otivo,, el usario usario debe debe pone ponerlo rlo a disposi disposición ciónde dell personal personal de manteni antenim miento iento y de servicio. servicio. Nos reservamos reservamos el derecho derecho de introd introducir ucir modificacion odificaciones. es. Stampat Stampato o in Germani Germania a 2002 Copyrigh Copyrightt MTU Friedrichshaf Friedrichshafen en GmbH GmbH E 2002 Questa Questa pubb pubblica licazion zione e è prot protet etta ta dal dal dirit dirittto d’au d’auto tore re in tutt utte le sue part parti.i. Ciascunim Ciascun impi pieg ego o od utili utilizzo, zzo, con part particol icolare are rigua riguard rdo o alla alla riprod riproduzion uzione, e, alla diffusion diffusione, e, alla modifica, odifica, alla tradu traduzione, zione, all’arch all’archivia iviazione zione in microfilm icrofilmed ed alla memorizzazion emorizzazione e od all’elab all’elaborazion orazione e in sistem sistemii elett elettron ronici, ici, compr comprese ese banch banche e dati dati e servizi servizi on line, line, deve deve essere espressa espressam mente ente auto autorizzat rizzato o per per iscritt iscritto o dalla dalla MTU Friedrich Friedrichsha shafen fen GmbH. II manua anuale le va consul consulttato ato per per evit evitare anom anomali alie e o guast guastii duran durante te il servizio servizio,, per per cui va messo a disposi disposizion zione e dall’ dall’ut uten entte al person personale ale adde addettto alla manute anutenzion nzione e e alla condot condotta ta.. Con riserv riserva a di modifi odifiche che..

Guide

P age

I

Tab Table le of con content ents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General in information ab about documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I IV V

1

Safety requirements . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. .. . . . . . . . .

3

2

General information ab about th the Di DiaSys program . . . . . . . . . . . . . . . . . . . .

6

2.1

Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

2.2

Terms and definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

2.3

P rogram info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

3

Preparation . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. .. . . . .

10

3.1

Starting the program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

3.2

Type of activity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

3.3

Select type of unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

3.4 3.4.1 3.4.2 3.4.3 3.4.4 3.4.4.1 3.4.4.2 3.4.5 3.4.5.1 3.4.5.2 3.4.6 3.4.7 3.4.7.1 3.4.7.2

Units assembly description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . New units assembly description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Open units assembly description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Delete un units assembly description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Install transmission liline to central database . . . . . . . . . . . . . . . . . . . . . . . . . . Transmit pa parameter set to to central database . . . . . . . . . . . . . . . . . . . . . . . . . . Load set of of parameters from ce central database . . . . . . . . . . . . . . . . . . . . . . . . Import from disk, export to disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Export data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Import data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Edit engine da data fr from local da database . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Select language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Display logfile “Log.txt” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12 14 15 16 18 20 21 23 24 27 31 33 34 36

Table able of conte contents nts

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Guide

Table of contents ( c o n t . ) 4

DiaSys in use with controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

38

4.1

Establish data link to controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

39

4.2 4.2.1 4.2.2 4.2.3

Start data recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Start recording of measured data without trigger . . . . . . . . . . . . . . . . . . . . . . Select an active trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Properties of recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

40 40 42 42

4.3

Stop recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

43

4.4 4.4.1 4.4.2

Evaluate recorded data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Offline and online y(t) graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Context-sensitive menus for offline and online y(t) graphic . . . . . . . . . . . . .

44 46 47

4.5

Modify single-parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

48

4.6

Modify 2D-parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

49

4.7

Modify 3D-parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

50

4.8

Injector code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51

4.9

Transmit modified data to controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

52

4.10 4.10.1 4.10.2

Transmit to controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmit set of engine parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Delete controller and transmit anew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

54 55 56

4.11 4.11.1 4.11.2 4.11.3 4.11.4

Logfiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Error logfile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Modification logfile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parameter modified by ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Units ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

58 59 60 62 63

4.12 4.12.1 4.12.2 4.12.3 4.12.4

Extras . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Export into Excel-file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Import Excel-file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hardware Key Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Show engine number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

64 65 66 67 68

4.13

To menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

68

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III

4.14 4.14.1 4.14.2 4.14.3 4.14.4 4.14.5 4.14.6 4.14.7 4.14.8 4.14.9 4.14.10 4.14.11 4.14.12 4.14.13 4.14.14

Maintenance forecast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Confirm scheduled maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scheduled maintenance dates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shift maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Load depending maintenance dates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Confirm load depending maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Load profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Endurance matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TBO-parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tolerance of maintenance dates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Modify K-constant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . New Ti Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Save all . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Save data for evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

69 70 71 72 73 74 75 77 78 80 81 82 82 83 83

5

Programming MEM modules . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. .

86

5.1

Prepare for “BDM”programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

90

5.2

Programming mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

93

Table of contents ( c o n t . )

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Page

IV

Guide

Abbreviations

This list does not contain common English abbreviations.

Note:

C %

Degrees Celsius Percent

CE

Conformité Européenne, European conformity (European Union mark of approval)

DIN

Deutsches Institut für Normung, German National Standards Institute; formerly: Deutsche Industrienorm, German Industrial Standard

ECS EMC EN

Engine Control System (engine management system and controller) Electromagnetic Compatibility European Norm (CEN standard)

°

f

Frequency

g

Gravity acceleration constant (9.81 m/s2)

Hz

Hertz

IEC IP

International Electrotechnical Commission International Protection, index of protection in accordance with DIN 40 050, part 9

kg

Kilogram

m min mm ms

Meter Minute Millimeter Millisecond

V

Volt

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Guide

Page

General information about documentation Documentation structure Documentation Part

Title/contents

1

Structure and function

Operating personnel

2

Operation

Operating personnel

3

Maintenance and repair Operating personnel charged with (Operating personnel) maintenance Maintenance and repair Specialist personnel charged with (Specialist personnel) maintenance Illustrated parts catalog Operating personnel charged with maintenance Plant-specific Specialist personnel charged with configuration maintenance Installation and Start-up personnel initial start-up

4 5 6 7 Note:

Target group with the lowest level of qualification

Not all documentation parts are written for every product!

Required knowledge

To understand each part of the documentation, we recommend reading the preceding parts, if applicable.

Reference numbers and reference lines

Details in figures are provided with reference numbers and reference lines if necessary. If reference is made in the text to a detail provided with a reference number, the figure number and, separated by an oblique, the reference number of the detail are written in brackets. Example: (5/2) means fig. 5, reference number 2. A point at the end of the reference line means that the detail is visible in the figure. An arrow atthe end of the reference line indicates that the detail cannot be seen in the figure.

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V

Page

VI

Guide

Symbols

The symbols used in safety notes are defined in the chapter “Safety requirements”. This symbol indicates cross-references to other manuals.

This symbol indicates cross-references to other chapters (in this manual) containing further information about the function concerned.

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Chapter 1 Page 1

Safety requirements

Chapter 1

Safety requirements

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Safety requirements

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Safety requirements

1

Safety requirements IMPORTANT These safety requirements shall be read and observed by all personnel involved in operation, care, maintenance or repair of the products concerned.

Furthermore, the following shall be observed: The safety requirements (if provided) in other relevant MTU manuals Warning and safety notes and operating and limit values attached to the products as required National accident prevention and safety standards Appropriate regulations usual in the industry The safety notes (if provided) in the text of this manual ¯ ¯

¯ ¯ ¯

Conventions for safety notes in the text

Where necessary, this manual includes highlighted safety notes marked with a signal word. These safety notes shall be observed to avoid injury or damage. This type of note indicates a danger which may lead to injury or death. DANGER

This type of note indicates a danger which may lead to damage or destruction of the product described or another part of the system. CAUTION

Intended use and user qualifications

All devices and systemcomponents may only be put to their intended use. Operation, maintenance and repair shall only be performed by qualified and authorized personnel.

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Safety requirements

Safety requirements for starting up

Before first using the electronic product, it mustbe installed in accordance with the instructions and be approved in accordance with MTU specifications. Whenever the unit or systemis taken into operation All maintenance and repair work musthave been completed. Any loose parts must have been removed from rotating machine components. Nobody is allowed within the range of moving machine components. ¯ ¯ ¯

Immediately after taking the unit or systeminto operation, the control and display elements as well as the monitoring, signalling and alarmsystems must be suitably tested for proper operation. Operational safety requirements

The emergency procedures must be practiced on a regular basis. The operator must be familiar with the control and display elements. The operator must know the effects of any action to be performed by him. The operator must proceed with the individual steps as specified in the documentation. During operation, the display elements and monitoring assemblies must be supervised with respect to current operating states, adherence to limit values as well as warnings and alarm messages. If a fault is recognized or indicated by the system, the appropriate steps must be taken immediately and the fault must be reported to the person in charge. Every message must be evaluated immediately. Emergency countermeasures shall be taken as required, e.g. emergency engine stopping.

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Chapter 2 Page 5

General information DiaSys

Chapter 2

General information about the DiaSys program

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2

General information about the DiaSys program

2.1

Use

The DiaSys programis required to communicate with various MTU controllers, RCS-5 Remote Control Systems and MCS-5 Monitoring and Control Systems. The main features of the DiaSys programare: Data exchange with the central database Controller parameter setting Data recording ¯ ¯ ¯

Note:

This manual primarily contains information pertaining to the use of the DiaSys program in conjunction with controllers. Functions are described which require a level 1B hardware key (service/distributor). Menu functions are not documented in this manual.

2.2

Terms and definitions

The following terms are used in this manual: Term

Meaning

Online mode

The controller is connected to the serial interface and able to receive commands from DiaSys.

Offline mode

The controller is not connected to the serial interface. Previously saved data can be processed (e.g. evaluating measured data) only.

Functional software (FSW) Controller operating software. Online connection to the controller is not possible in the absence of FSW. Engine parameter set (MPS)

These are controller operating parameters (referenced by the engine number in the central database).

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2.3

Chapter 2 Page 7

Program info

Description

This window displays program information, version number, copyright, date and time. This window always appears on starting the program.

Fig.

1:

Program information

A general safety warning appears after clicking the “OK” button to warn operators about the dangers of incorrect operation and programming of the connected devices.

Fig.

2:

Safety warning

The next programwindow appears on clicking the “OK”button. Clicking the “Cancel”button exits the program.

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Preparation

Chapter 3

Preparation

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3

Preparation

3.1

Starting the program

Preparation

The following steps are always necessary in order to start DiaSys successfully: Program start-up ... Select the type of activity Select the type of unit Select units assembly description ¯ ¯ ¯

To work in Online mode ... Establish data link to controller (“Connect”) ¯

To work in Offline mode ... Establish data link to controller (“Disconnect”) ¯

3.2

Type of activity

Description

Selects the type of activity (user group). The number of users available for selection may vary depending on the level of the active hardware key. The functions provided by the DiaSys program depend on the type of activity selected.

Fig.

3:

Type of activity

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Preparation

3.3

Select type of unit

Description

Selects the type of unit. This window is only active when “No default type of unit”is selected in the Options window.

Fig.

4:

Select type of unit

Clicking the small buttons opens a graphic representation of the device/systemconcerned in order to facilitate its identification.

Fig.

5:

Graphic representation of a device showing Engine Control Unit ECU as an example

The picture disappears again when the mouse pointer is moved out of the picture or when the “ESC” key is pressed on the computer keyboard.

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Preparation

Note:

The range of functions available in DiaSys may vary depending on the type of unit selected.

3.4

Units assembly description

Description

Allows creation of a new units assembly description and opening or deleting existing ones. Opening a units assembly description is a basic requirement for working with DiaSys. Settings are stored in the central database for the MDEC-ECU C2 and ECU-183 controllers. These settings can be loaded into the local database on the computer via modemor a link to the MTU network (LAN) and subsequently loaded into the controller. Any changes made to parameters in the controller require the modified data set to be transmitted back to the central database to ensure that the currentstatus of the controller is also available there. The “Install transmission line to central database”function is provided to facilitate the exchange of data. The “Options”button allows the DiaSys language to be toggled between German or English. The “Units assembly description”window may offer a somewhatlimited range of functions depending on the controller connected.

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Preparation

Fig.

6:

Units assembly description

Function

Available for:

New units assembly description

All controllers

Open units assembly description

All controllers

Edit unit’s assembly description

All controllers

Install transmission line to central database

MDEC-ECU C1, MDEC-ECU C2 and ECU-183

Transfer data by file


Edit engine data in the local database


Options

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All controllers

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3.4.1

Preparation

New units assembly description

Description

Creating a new units assembly description involves assigning one or more engine numbers to a specific order number. The DiaSys program automatically creates directories in which data are stored.

Fig.

7:

Create a newunits assembly description

The window below (fig. 8) which allows an engine number to be entered appears on clicking the “New”button.

Fig.

8:

Note:

Enter engine number

Every order number must be linked to at least one engine number.

The “Available functions”window (see chap. 4) is only accessible in this way and via the “Open units assembly description”function.

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Preparation

3.4.2


Description

Opening a units assembly description involves reusing an existing units assembly description. The “Available functions”window (see chap. 4) is only accessible in this way and via the “New units assembly description”function.

Fig.

9:


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3.4.3

Preparation

Delete units assembly description

Description

Displays available order numbers. All data pertaining to the selected order number or selected plant name are deleted with the “Delete”function (engine parameter sets stored in the local database are not deleted).

Fig. 10 :

Delete unit’s assembly description

The following prompt appears on clicking the “Delete”button:

Fig. 11 :

Confirming “Delete unit’s assembly description”

Note:

This deletes an entire order (i.e. the entire plant). Proceed as described below in order to delete individual engine numbers.

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Preparation

The window below appears on clicking the “Edit”button:

Fig. 12 :

Window for selecting an individual engine number

A new engine number can be created for an order in this window or an individual engine number deleted from the order. The selected function is carried out on clicking the “OK”button.

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Preparation

3.4.4

Install transmission line to central database

Note:

Applies to MDEC-ECU C1, MDEC-ECU C2 and ECU-183 controllers only!

Description

After establishing a link to the central database (either via a modemor directly via the MTU network (LAN)), engine data sets stored in the local database can be copied back to the central database. It is also possible to fetch data fromthe central database. The engine number identifies the relevant data sets unambiguously. Note:

In contrast to the LAN connection, the user must establish the link to the MTU network via communication software when a modem is used.

Fig. 13 :

Transmit parameter set to central database

A differentiation is made between two different types of data set in the local database: Data set

Data set contents

For cintroller This data stems fromthe central database and is intended for (data for the controller) the controller. Current data The current data of the controller is shown here. Any changes at (data of the controller) the controller are recorded. On copying a data set back to the central database, the “current data”is always returned and subsequently deleted in the local database.

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Preparation

Fig. 14 :

Load set of parameters fromcentral database

Two data sets may be available for each engine number in the central database: Data set

Modernized data (desired data)

Data set contents

Modernization data is stored here.

Latest nominal data The “Latest nominal data”is the data read-out of the controller. (current data last Only corresponds to the currentdata set of the controller when copied back) copied back to the central database regularly.

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Preparation

Central database Engine parameter set (MPS) + Functional software (FSW) Current data Desired data last copied back

Data for the controller

Current data (data from the controller)

Local database

MDEC-ECU C2 Fig. 15 :

Data exchange with the central database

3.4.4.1

Transmit parameter setto central database

Fig. 16 :

Transmit parameter set to central database

Several engine data sets can be copied back to the central database on transmitting. Mark the checkbox of the appropriate engine number in the “Transmit”field.

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Preparation

Click the “Cancel”button to gain direct access to the “Load set of parameters from central database”window. Only the current data of the controller can be transmitted to the central database! Data transfer commences on clicking the “Transmit”button. Note:

The communication software must be started beforehand and the connection established to the provider. DiaSys is then started and data exchange started with the “Install transmission line to central database”function. Refer to: Chap. 3.4.4 Chap. 3.4.4.1 Chap. 3.4.5 Chap. 3.4.6

Install transmission line to central database Load set of parameters from central database Import fromdisk, export to disk Delete engine data in local database

3.4.4.2


Fig. 17 :


The engine number must be stated to load a parameter set fromthe central database. Also state whether “modernized data”or the “Latest nominal data”are to be loaded. Access the nextwindow (fig. 18) by clicking the “Continue”button.

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Fig. 18 :

Preparation

Parameter set info

Provides detailed information about the parameter set of the engine number entered previously. Data is transmitted fromthe central database to the local database of the computer on clicking the “Fetch data”button. The “Fetch data”button is notenabled if the desired data set is unavailable. Note:

The FSW is also transmitted if required. Refer to: Chap. 3.4.4 Chap. 3.4.4.1 Chap. 3.4.5 Chap. 3.4.6

Install transmission line to central database Transmit parameter set to central database Import fromdisk, export to disk Delete engine data in local database

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Preparation

3.4.5

Import fromdisk, export to disk

Note:


Description

Engine data sets can be exported to disk if it is not possible to transmit data via modemor LAN. These data sets can be imported to another PC and subsequently transferred to the central database via LAN or modem(vice-versa also possible).

Fig. 19 :

Option window for exporting or importing data

This window defines whether data is to be imported to the DiaSys programin order to then transfer it to a controller (import) or whether data which has been read-out of a controller is to be saved (exported) for purposes of archiving or analysis. Clicking the “Cancel”button returns to the previous window.

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3.4.5.1

Preparation

Export data

The window below appears on clicking the “Export data”button:

Fig. 20 :

Information about data export

If the target directory stated in this window is not empty, the program deletes all files in this directory when the “Yes”button is clicked in the window below:

Fig. 21 :

Warning, data deleted

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Preparation

The following window appears after confirming export:

Fig. 22 :

Transfer data by file – Setup

Option

Result

Export into file

The name of the file (random) into which the data is to be written is stated here. A default name is automatically entered.

Direction of data transfer

Determines whether data is exported for the central database or exported for the controller.

Type of data compression

Determines whether one single large file is created for storage on a data medium or whether the file is to span a number of disks. Several small files which can be copied to disk are created in this case.

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Preparation

The window below appears on clicking the “Continue”button:

Fig. 23 :

Selecting data

It is now necessary to state which data (i.e. the data of which engine number) is to be exported. The data is marked with an “x”in the “Export”column. The selection is reversed by clicking the appropriate box. Once all the desired engine numbers have been selected, the transmission can be started by clicking the “Export”button. The window below appears on (successful) completion of the transmission:

Fig. 24 :

Confirmation of successful export

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Preparation

3.4.5.2

Import data

Pre-requisite

The file concerned must first be extracted before data can be imported. This file is selfextracting. It must be copied into a randomdirectory on the dialog unit (e.g. C:\TEMP). The extract programstarts automatically as soon as the file is double-clicked (e.g. in WINDOWSt Explorer). The window below then appears:

Fig. 25 :

Extract program

Clicking the “Next >”button starts data extraction and the data is automatically copied into the correct directory. Note:

The partition in which the extract programruns must be smaller than 3 GB. The extract program can otherwise not be started.

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Preparation

The actual import procedure can now be started. The text box below appears immediately after clicking the “Import data”button (in the DiaSys program):

Fig. 26 :

Information about data import

Only ever confirm this message with “Yes”when extraction has been carried out as described on page 27.

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Preparation

The window below then appears:

Fig. 27 :

Import of engine data set

It is now necessary to state which data (i.e. data of which engine number) is to be imported. The data is marked by an “x”in the “Import”column. Clicking the appropriate field reverses selection.

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Preparation

Having selected all desired engine numbers, transmission is started by clicking the “Import”button. The window below appears after (successful) completion of the transmission:

Fig. 28 :

Confirmation of successful import

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Preparation

3.4.6

Editengine data fromlocal database

Note:


Description

Indicates available engine numbers. Engine data sets in the local database are deleted with the “Delete”function. The engine numbers marked in the “Delete”field are deleted. Note:

Data sets are automatically deleted on transferring data via modemor LAN. Automatic deleting does not take place on transferring via disk.

Fig. 29 :

Delete engine data from local database

Refer to: Chap. 3.4.4 Chap. 3.4.4.1 Chap. 3.4.4.2 Chap. 3.4.5

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Install transmission line to central database Transmit parameter set to central database Load set of parameters from central database Import fromdisk, export to disk

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Preparation

The “Delete”button is enabled as soon as at least one engine number is marked with an “x”in the “Delete”column (clicking the appropriate field reverses the selection):

Fig. 30 :

Deleting engine data fromthe local database

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Preparation

3.4.7

Options

Description

Options facilitate the selection of the information logging level created in the “log.txt”file during a DiaSys session. Allows the “log.txt”file to be displayed and the language to be selected (German or English). Standard values can also be re-established with “Default settings”. If a “Default type of unit”is listed, it becomes the default controller when the programis started and manual controller type selection is omitted in this case. If “No default type of unit”is selected, the “Select type of unit”window is not omitted.

Fig. 31 :

Options

Refer to: Chap. 3.4.7.1 Select language Chap. 3.4.7.2 Display logfile “Log.txt”

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3.4.7.1

Preparation

Select language

Description

Switches the active language in DiaSys (between German or English). Activate the “Switch program language of DiaSys”checkbox with the mouse.

Fig. 32 :

Switch programlanguage

Proceed as follows to change the language for DiaSys: Click the “Ok”button Confirmthe message which appears with “OK”. ¯ ¯

Fig. 33 :

Select language prompt

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Preparation

The window shown below only appears after DiaSys has been restarted.

Note:

Select desired language:

Fig. 34 :

Select language

Proceed as follows to change the language for DiaSys: Click the “Ok”button. DiaSys then restarts with the selected language. ¯ ¯

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3.4.7.2

Preparation

Display logfile “Log.txt”

Description

The “log.txt”file records all events in a DiaSys session stating date and time. This makes it possible to understand sequences of events. Screen outputs are recorded in particular. “log.txt”is a simple text file (ring memory design).

Fig. 35 :

Example of a log.txt file

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DiaSys in use with controllers

Chapter 4


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4



Description of the “Available functions” window

This window indicates the functions which are available for the unitconcerned. (The windows may vary slightly depending on the type of controller connected and the selected type of activity).

Fig. 36 :

Available functions

Refer to: Chap. 4.2 Chap. 4.3 Chap. 4.4 Chap. 4.1 Chap. 4.8 Chap. 4.5 Chap. 4.6 Chap. 4.7 Chap. 4.9 Chap. 4.11 Chap. 4.12 Chap. 4.14 Chap. 4.10 Chap. 4.13

Start data recording Stop recording Evaluate recorded data Establish data link to controller Injector code Modify single-parameter Modify 2-D parameter Modify 3-D parameter Transmit modified data to controller Logfiles Extras Maintenance forecast Transmit to controller To menus

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4.1

Chapter 4 Page 39

Establish data link to controller

Description

When the controller is connected it is addressed via a serial interface (COM1, COM2 or COM3). Interfaces which are not connected, e.g. COM3 in this case, remain empty, i.e. they are not linked to an engine number. The controller is connected to the serial interface on clicking the “Connect”button (switch closes) and clicking the “Ok”button. Controller data is read-in when the connection is successfully established (Online mode). Offline evaluation only (e.g. of recorded data) is possible if the connection remains disconnected or is disconnected again by clicking the “Disconnect”button (Offline mode).

Fig. 37 :

Data link to unit

Data recording can be started after successfully establishing the connection!

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4.2

Start data recording

4.2.1

Start recording of measured data withouttrigger

Selected measured data can be read-out of the controller. It can be saved and represented graphically. Note:

The window below only appears when it is activated (as required).

Click the “No”button in the window below if no trigger has been defined or no trigger is to be selected.

Fig. 38 :

Prompt for measured data recording

This window is used to select measured data.

Fig. 39 :

Select sensors for data recording

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Designation

Description

Available sensors

Available sensors for the selected unit

Group of sensors

A stored group can be selected here

Selected for data recording

Listof selected sensors

Chapter 4 Page 41

Select all sensors Selects marked sensors in “Available sensors”. Individual sensors can also be selected by double-clicking. Drag the mouse over the desired sensors to mark several sensors or hold down the Shiftkey and click several sensors. Deselects the marked sensors in “data recording”. Individual sensors can also be deselected by double-clicking. Drag the mouse over the desired sensors to mark several sensors or hold down the Shiftkey and click several sensors. Deselects all sensors The sampling time must be entered after selecting the sensors for representation. After setting the sampling time, select the sensors for the sensor list and then select the sensors for the y(t)-curve in the same way. Recording starts on clicking the “Ok”button! Note:

The “Available functions”dialog box is minimized prior to graphic data representation. To stop data recording, for example, the window mustbe reset to its original size. Refer to: Chap. 4.3 Chap. 4.4 Chap. 4.2.2 Chap. 4.2.3 Chap. 4.4.1

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Stop recording Evaluate recorded data Select an active trigger Properties of recording Offline and online y(t)-graphic

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4.2.2


Select an active trigger

Description

Data recording started by a trigger condition is also possible. A trigger can comprise one or more start/end condition logic operations. Data recording starts/ends when the trigger condition has been fulfilled. Triggers can only be defined (created) via the menu-guided user interface. Triggers are selected in the window below:

Fig. 40 :

Select an active trigger

4.2.3

Properties of recording

Description

Use the property window page to view and edit general information about the recording file (label, user and note).

Fig. 41 :

Properties of recording

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4.3

Chapter 4 Page 43

Stop recording

Description

Stops the data recorder. Click the “Yes”button to allow recorded data to be saved under a randomfile name.

Fig. 42 :

Save modifications prompt

Fig. 43 :

Save as

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4.4


Evaluate recorded data

Description

Opens stored data for offline processing.

Fig. 44 :

Open recorded data file

This dialog allows sensors to be selected.

Fig. 45 :

Select sensors for y(t)-curve

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Designation

Description

Available sensors

Available sensors for the selected unit

Saved graphics or lists

A stored group can be selected here

Selected for display

List of selected sensors

Chapter 4 Page 45

Select all sensors Selects marked sensors in “Available sensors”. Individual sensors can also be selected by double-clicking. Drag the mouse over the desired sensors to mark several sensors or hold down the Shiftkey and click several sensors. Deselects the marked sensors in “Selected for display”. Individual sensors can also be deselected by double-clicking. Drag the mouse over the desired sensors to mark several sensors or hold down the Shiftkey and click several sensors. Deselects all sensors A period of time can also be defined (“Period of time...”button). Data is represented graphically on clicking the “Ok”button. Refer to: Chap. 4.2 Chap. 4.3 Chap. 4.4.1

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Start data recording Stop recording Offline and online y(t) graphic

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4.4.1


Offline and online y(t) graphic

Description

This window shows the measured values over a period of time.

Reference to measuring point list

Unit

Measuring point list

Fig. 46 :

Measured values over a period of time


✔

A Fig. 47 :

B C D

E

Meaning of the individual items

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Chapter 4 Page 47


A All relevant functions take effect on the measuring points which are marked. Colour coding corresponds to the curve in the diagram. B Reference to axis C Device number D Measuring point number E Measuring point designation Note:

The printing function is called up by actuating key combination Ctrl-P.

4.4.2

Context-sensitive menus for offline and online y(t) graphic

Four context-sensitive menus can be opened in the fields shown below (move the cursor to the appropriate field with the mouse and click the right mouse key to open these popUp menus).

Y-axis inscription

Fig. 48 :

X-axis inscription

Display field

PopUp menus for offline and online Y(t) graphic

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4.5


Modify single-parameter

Note: Not available for R082 governor! Description

A window appears at first allowing selection of single parameters.

Fig. 49 :

Select single-parameters

The selected parameters are then displayed in a window. The properties window is opened by pressing key combination Ctrl+Alt+P. Refer to: Chap. 4.6 Chap. 4.7

Modify 2D-parameter Modify 3D-parameter

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4.6

Chapter 4 Page 49

Modify 2D-parameter

Description

A window appears at first allowing selection of a characteristic curve (2D-parameter).

Fig. 50 :

Select 2D-parameter

The selected characteristic curves are then displayed in a window.

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4.7


Modify 3D-parameter

Description

A window appears at first allowing selection of a characteristic map (3D-parameter).

Fig. 51 :

Select 3D-parameter

The selected characteristic map is then displayed in a window.

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4.8

Injector code

Note:

Applies to MDEC-ECU C2 controllers only!

Chapter 4 Page 51

Description

Inputof injector codes.

Fig. 52 :

Input of injector codes

If the injector codes have been modified and the “Transmit”button is clicked, a window of the following type appears:

Fig. 53 :

Compare PC-parameter values and Active-parameter values

If modifications are to be made, the data can be transmitted to the controller by clicking the “Send”button once more.

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4.9


Transmit modified data to controller

Description

The following type of window appears when parameters have been modified:

Fig. 54 :

Compare PC-parameter values and Active-parameter values

Modified data is transmitted to the controller on clicking the “Send”button. Return to the higher-level window by clicking the “Cancel”button. Designation

Description

ParNr

Parameter number

Parameter

Parameter designation

Type

Type of modified parameter (dimension, axis with index)

PC-value

New value to be transmitted

Active-value

Old value to be overwritten

Unit

Unit of measurement for the relevant parameter

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A promptappears in the case of 2D- and 3D-parameters to make sure:

Fig. 55 :

Send data prompt

Note:

The following window appears if all parameters are identical: Please click the “OK” button.

Fig. 56 :

Information “Identical parameters”

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Chapter 4 Page 54


4.10

Transmit to controller

Note:


Description

Engine data sets (functional software and engine parameter sets) can be transmitted to the controller. They mustbe available in the local database. Two functions are provided: 1. Transmitset of engine parameters 2. Delete controller and transmit anew (not available for the MDEC-ECU C1) ¯

¯

Always use the first function. Note: Exception:

When the controller hardware has been replaced and the controller mustbe completely deleted and reloaded. The second function shall only be used in this case.

Fig. 57 :

Transmit to controller

Refer to: Chap. 4.10.1 Transmit set of engine parameters (only possible online) Chap. 4.10.2 Delete controller and transmit anew (only possible offline)

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Chapter 4 Page 55

4.10.1

Transmit setof engine parameters

Note:


Description

This is the usual method for transmitting engine parameter sets fromthe local database to the controller. A connection musthave been established to the controller (Online mode). Furthermore, the engine number from the units assembly description and controller must also be available in the local database. The parameters in the controller are deleted and written anew. DiaSys decides whether it is necessary to transmit new FSW to the controller. On detecting an older engine parameter set in the local database than in the controller, the user is explicitly requested to confirm:

Fig. 58 :

Confirmation prompt

If the entries in the local database are less recent, transmission of the engine parameter set commences immediately. Refer to: Chap. 4.10.2 Delete controller and transmit anew

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4.10.2

Delete controller and transmit anew

Note:

Applies to MDEC-ECU C2 and ECU-183 controllers only! Applies to MDEC-ECU C2 only:

Load profile data of the controller is deleted during this activity and not automatically transmitted to the controller. CAUTION

Only backup the maintenance indicator with the engine at a standstill.

Description

All data in the controller is deleted. The engine parameter set and functional software are subsequently reloaded. The appropriate data must be available in the local database to do this. Particularly the engine number fromthe units assembly description mustbe available in the local database. In this case, the link to the controller must be disconnected (Offline mode) to allow this function to be activated (see chap. 4.1). However, the connecting cable between computer and controller must be connected as data is exchanged.

Fig. 59 :

“Transmit FSW and MPS?”prompt

Click the “OK” button to transmit FSW and MPS data to the controller.

Fig. 60 :

“Switch off controller”information window

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Fig. 61 :

Chapter 4 Page 57

“Switch on controller”information window

As indicated in the windows above, the following steps must be taken in the given order: Switch off the controller. Confirmwith OK. Switch the controller back on within 30 seconds. ¯ ¯ ¯

Transmission commences when all requirements are fulfilled (indicated by the following animated graphic):

Fig. 62 :

Animated graphic “Data transmission”

Note:

Please be patient. The length of the transmission is not known in advance and may take up to 25 minutes.

Fig. 63 :

“Toggle controller off and on”information window

Note:

The controller must be subjected to a “Power-On-Reset”in order to complete transfer of the freshly loaded data to the controller. The controller mustbe switched off and back on again to do this. This must be confirmed by clicking OK as shown in fig. 63.

The controller data which has just been transmitted is read-in atthe end after which the system returns to its normal state.

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1D: 3.20

Fig. 64 :

“Receiving data fromcontroller”information window

Refer to: Chap. 4.10.1 Transmit set of engine parameters

4.11

Logfiles

Description

Provides an overview of all available logfiles

Fig. 65 :

Logfiles

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4.11.1

Error logfile

Note:

Notavailable for ECU-2, CDS/C and R082 controllers!

Chapter 4 Page 59

Description

This opens a window displaying error messages (error record). Puts the error message in chronological order.

Fig. 66 :

Error record

A popUp menu can be opened by clicking the right mouse key (click in the grey area at the top):

Fig. 67 :

“Chronological order”popUp menu

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4.11.2

Modification logfile

Note:

This function is not available for R082 governors!

Description

Parameter modifications are automatically recorded by DiaSys. This menu option opens the window displaying parameter modifications.

Fig. 68 :

Logfile of user activities

Parameter modifications carried out with the unit assembly description open are recorded.

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DiaS DiaSys in use with ith cont controlle rollers rs

Chapt Chapter 4 Pag Page 61

The The follo ollow wing ing proced ocedu ures are are recor ecord ded: ed: Se S elect lectio ion n of a unit Param P arameter eter modifications odifications Import Openin Opening g of a unit unit assem assembly bly descr descrip ipttion ion ¯ ¯ ¯ ¯

Displ Display ayed ed in the windo indow w are: are: Date/time Type Type of activ activit ity y (ext (extende ended d as necessar necessary) y) Description: ¯ ¯ ¯

Note:

Type

Descrip scripttion ion

Use Dev Cha Cha

Opened by user Device selected Par Parameter change

This infor inform mation ation is also delet deleted ed when hen the unit unit assembl assembly y descri descript ption ion is delet deleted ed..

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Chapt Chapter 4 Page 62

DiaSys DiaSys in use with ith cont controlle rollers rs

4.11.3

Par Parameter modif odifie ied d by ...

Note:

Not Not avai availa lab ble for MDEC-ECU MDEC-ECU C1, C1, R082 R082 and and ECU-2 and and ECU-18 ECU-183 con controlle ollerrs!

Description

P aram aramet eter er modifi odificat cation ionss are are recor recorde ded d and and saved saved in the cont controlle rollerr. This fun funct ction ion open openss a windo indow w in which hich the logf logfilile e is disp displa lay yed. ed. The The log logfile ile reco ecords th thos ose e use serrs wh who made modif odific icat atio ion ns to to the param aramet eter ers. s. The The modif odific icaation ion dat date is also also stor stored ed..

Fig Fig. 69 :

Use User logfile

Note:

This info inform rmat ation ion is stor stored ed in the cont controlle rollerr.

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4.11.4

Units ID

Note:

Appli Applies es to all all cont controll roller erss with ith the excep excepttion ion of R082! R082!


Description

This This dis disp play lays inf inform ormatio ation n abou aboutt the con controlle ollerr, such such as th the number of err error mes essa sag ges es.. Struct Structur ure e and and cont content ents depe depend nd on the cont controlle rollerr concer concerne ned. d.

Fig Fig. 70 :

ID of unit

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Chapter 4 Page 64

4.12


Extras

Description

These display information about the active hardware key and the engine number (the extras window varies slightly depending on the controller).

Fig. 71 :

Extras

Note:

Available for the following types of controller:

Function

Available for:

Hardware key info

All controllers

Show engine number

MDEC-ECU C2, ECU-183 controllers only

Export into Excel-file

All controllers except R082

Import Excel-file

All controllers except R082, MDEC-ECU C2

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4.12.1

Expor Exportt int into ExcelExcel-ffile

Note:

This funct function ion is not not avail availab able le for for R082 082 gove govern rnor ors. s.

Description

The The cur current ent Param P aramet eter er values values Err E rror or messages essages Maintena Maintenance nce forecast forecastss Modificat Modification ion logfiles logfiles ¯ ¯ ¯ ¯

can can be expo exporrted to any any desir desired ed dire direct ctor ory y.

Fig Fig. 72 :

Exp Export to Exc Excel

Refer Refer to: Chap. Chap. 4.1 4.12.2 2.2 Impo Import rtExce Excel-f l-filile e

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Chapt Chapter 4 Page 66

DiaSys DiaSys in use with ith cont controlle rollers rs

4.12.2

Impor port Excel-f Excel-file ile

Note:

This This func functtion ion is not not avai availa lab ble for for R082 R082 and and MDEC-EC MDEC -ECU U C2 cont contro rollller ers. s.

Description

Impo Import rtss para param meter eter valu values es from froman an Excel file file and and subseq subseque uent ntly ly transm ransmit itss the the dat data to the controller.

Fig. Fig. 73 :

Imp Import from Exce Excell

Refer Refer to: Chap. Chap. 4.12 4.12.1 .1 Expor Exportt int into Excel-f Excel-filile e

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4.12.3


Hardware Key Key Inf Info

Description

This This win wind dow disp isplay lays inf inform ormatio ation n about out the hard ardware are key. ey.

Fig. Fig. 74 :

Har Hardware key inf info

Desig signation

Descr scription

Regi Registe stered use serr

Regi Registe stered for

Ser Serial number

Ser Serial number of the hardware key

Valid alidit ity y perio eriod d

Ind Indicat icate es how lon long the hard ardware are key is valid alid

Quali Qualifi fica cattion ion lev level

Indica Indicattes which hich qual qualif ific icat atio ion n lev level is enab enable led d in the hard hardw ware are key

Qua Qualif lified ied for

Ind Indicat icates es the units its for which ich aut authoriz orizat atio ion n is given iven.. The The regis egisttered ered use serr can can only only work ork with ith these types of unit. it.

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4.12.4

Showengine number

Note:

Applies to MDEC-ECU C2 and ECU-183 controllers only!

Description

The engine number is stored internally. This number can be displayed by clicking “Show engine number”.

Fig. 75 :

Show engine number

4.13

To menus

Description

It is possible to change to the menu-oriented user interface depending on the hardware key, the controller and the selected user group. Additional functions are available in the menu-oriented user interface which is intended for the expert user. It is possible to return via the menu “Extras -- activity-oriented operation”. Note:

No connection can be established to the central database in the menu-oriented user interface.

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Chapter 4 Page 69

4.14

Maintenance forecast

Note:

Maintenance indicator functions are only available for MDEC-ECU C1 and C2 (certain functional parts only) and ECS-Uni controllers!

Description

Displays an overview of all functions pertaining to the maintenance indicator.

Fig. 76 :

Maintenance forecast

Refer to: Chap. 4.14.1 Chap. 4.14.5 Chap. 4.14.2 Chap. 4.14.4 Chap. 4.14.6 Chap. 4.14.7 Chap. 4.14.14 Chap. 4.14.13 Chap. 4.14.12 Chap. 4.14.8 Chap. 4.14.3 Chap. 4.14.9 Chap. 4.14.10 Chap. 4.14.11

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Confirmscheduled maintenance Confirmload depending maintenance Scheduled maintenance dates Load depending maintenance dates Load profile Endurance matrix Save data for evaluation Save all (for restoration) Restore TBO-parameter Shift maintenance schedule Tolerance of maintenance dates Modify K-constant New Ti Matrix

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Chapter 4 Page 70

4.14.1


Confirmscheduled maintenance

Note: Available for ECS-Uni only! Description

Scheduled maintenance work is acknowledged here. Maintenance interval and due date are displayed in the window. Mark the relevant maintenance interval and click “Confirm”.

Fig. 77 :

Scheduled maintenance

Refer to: Chap. 4.14.2 Scheduled maintenance dates

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4.14.2

Chapter 4 Page 71

Scheduled maintenance dates


The record of scheduled maintenance dates is displayed here. The dates are shown in chronological order. The maintenance date is indicated if the execution of maintenance work has been confirmed.

Fig. 78 :

Scheduled maintenance dates

Refer to: Chap. 4.14.1 Confirmscheduled maintenance

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4.14.3


Shift maintenance schedule


The defined maintenance schedule can be shifted by a certain period of time here. The schedule can be shifted by a maximum of 240 months. The next maintenance date before shifting is shown at “Upcoming maintenance date”. The new date after shifting is indicated at “Rescheduled date”. Enter the number of months by which the maintenance schedule is to be shifted and click the “Ok” button.

Fig. 79 :

Shift scheduled maintenance dates

Refer to: Chap. 4.14.1 Confirmscheduled maintenance

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4.14.4

Chapter 4 Page 73

Load depending maintenance dates

Note: Available for ECS-Uni only!

The load depending maintenance record is displayed here. The record shows after how many operating hours maintenance was acknowledged (executed). Deviations fromthe due date are indicated under “Deviation”.

Fig. 80 :

Load depending maintenance

Refer to: Chap. 4.14.5 Confirmload depending maintenance

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4.14.5


Confirm load depending maintenance


This window allows load-depending maintenance to be acknowledged. Mark the maintenance work for acknowledgement and click “Confirm”. The right-hand column indicates the time when maintenance is due in hours (h). It also indicates whether maintenance is due or not. The current number of operating hours is displayed at “Operating hours”.

Fig. 81 :

Load depending maintenance

Refer to: Chap. 4.14.4 Load depending maintenance dates

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4.14.6

Chapter 4 Page 75

Load profile

Description

Indicates the load profile of the connected unit. The load profile curve can be rotated through all axes using the mouse. On two-key mouses, hold down both mouse keys and rotate the curve by moving the mouse. On three-key mouses, this is possible by holding down the middle mouse key.

Fig. 82 :

Load profile

Note:

Data must be saved to disk using the “Save data for evaluation”function as described in chapter 4.14.14 to use data for purposes of evaluation.

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A context-sensitive menu appears on clicking the rightmouse key in the grey area between data and display window.

Fig. 83 :

Context-sensitive load profile menu

The next and previous levels can be displayed with “Alt >”and “Alt <”.

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4.14.7

Chapter 4 Page 77

Endurance matrix

Description

This displays the endurance matrix (Ti matrix) of the engine. The potential service life of the engine can be estimated fromthis information. The endurance matrix of the engine is constant and defined by MTU. The endurance curve can be turned through all axes with the mouse. On two-key mouses, hold down both mouse keys and rotate the curve by moving the mouse. On three-key mouses, this is possible by holding down the middle mouse key. A context-sensitive menu appears on clicking the rightmouse key in the grey area between data and display window.

Fig. 84 :

Context-sensitive Ti endurance matrix menu

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4.14.8


TBO-parameter


This window allows TBO parameters to be displayed and entered. The values on the left can be edited. The values on the right are projected/currentvalues. Data which has been modified can be saved by clicking the “Close”button or discarded by clicking “Cancel”.

Fig. 85 :

TBO-parameter

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Designation

Description

TBO

Expected service life of the engine

Chapter 4 Page 79

Operating hours Engine operating hours Offset

Period of time by which maintenance services W5 and W6 have been carried out prematurely. This period of time is subtracted fromthe calculated service life of the engine.

K-constant

Constant defined by MTU

Start-TBO


Max. TBO


TBO Offset


Speed (0)

Engine idling speed

FRP (0)

Fuel rack position when the engine is idling

Power (0)

Engine idling power

Speed (max.)

Maximum engine speed

FRP (max.)

Fuel rack position under full engine load conditions

Power (max.)

Maximum engine power

FRP factor

Scaling factor

FRP offset

Scaling factor offset

Refer to: Chap. 4.14.10 Modify K-constant

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Chapter 4 Page 80

4.14.9


Tolerance of maintenance dates


This window allows new tolerances for acknowledgement of load-depending maintenance dates to be acknowledged. The tolerance for each type of maintenance work for which acknowledgement is possible can be defined. The tolerances are stated as a percentage of the due value.

Fig. 86 :

Tolerance of maintenance dates

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4.14.10

Chapter 4 Page 81

Modify K-constant


This window allows the K-constant to be modified. The K-constant is a value defined by MTU.

Fig. 87 :

Modify K-constant

Note:

Use this function with the engine at a standstill. Save the load profile beforehand (see chap. 4.14.13 “Save all”).

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4.14.11


New Ti Matrix


A new endurance matrix (TI-matrix) can be read in froma data carrier. Click “Browse...”to open a window allowing selection of an appropriate file. The file must have the extension “mit”. The TI-matrix is transmitted directly to the unit.

Fig. 88 :

Replace TI-matrix

Note:

Use this function with the engine at a standstill. Save the load profile beforehand (see chap. 4.14.13 “Save all”).

4.14.12

Restore

Description

Restores an earlier backup of the maintenance indicator fromdisk. The disk used for this musthave been created using the “Save all (for restoration)”function as described in chapter 4.14.13. This is necessary e.g. after replacing hardware. The maintenance indicator shall only be restored with the engine at a standstill. CAUTION

Refer to: Chap. 4.14.13 Save all

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4.14.13

Chapter 4 Page 83

Save all

Description

This menu option backs the maintenance indicator up to disk (see chap. 4.14.12). Have an empty, formatted disk ready in this case. This data c a n n o t be used for evaluation. The function described in chap. 4.14.14 is

necessary to do this. A progress bar is displayed in the status line. Follow the instructions on the screen. The maintenance indicator shall only be saved with the engine at a standstill. CAUTION

Refer to: Chap. 4.14.12 Restore 4.14.14

Save data for evaluation

Description

Saves the data (load profile, etc.) in Excel format for evaluation at a later date.

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Programming MEM modules

Chapter 5


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Chapter 5 Page 86

5



Description

MEM memory modules can be programmed. This feature requires a Backup Data Module and a suitable connecting cable (see fig. 89).

Display connector

Blue shrink-fit hose

Fig. 89 :

Backup Data Module BDM with connecting cable for dialog PC

Connector pin assignmentof the cable (MTU item no. 535 530 75 34)

The connector pin assignment of the cable is as follows: FB-1 connector 9-pole sub-D

Note:

Potential BDM

Display

7

81

61

CAN-H

2

82

62

CAN-L

3

83

63

CAN-GND

60 Ω must be measured between pins 81 and 82 (bus terminator).

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Chapter 5 Page 87

Pre-requisites for use

The following pre-requisites must be fulfilled to use this feature: The dialog PC must be equipped with a CAN board. A dongle (hardware key) allowing CAN customer service access is necessary. A Backup Data Module BDM with device software (GSW) version V3.02 or higher must be available. Check that option 0 (station type) is assigned to PPS using the E2_PROGR.OUT program(see also fig. 90). Four directory levels must be available below the initial path (this is stated in the BDM settings). Data must be in the fourth directory. The “Programming”button is otherwise notenabled. Designation and contents in the higher levels are irrelevant. The path for the programming source (e.g. CD, disk) can be selected with the MCS-5/RCS-5, options, BDM settings buttons. Directory nesting depth must, however, remain unchanged (see above). ¯ ¯ ¯

¯

¯

¯

Notes: ¯ ¯

¯

Different directories are defined for the basic software and the “PU”data. MEM-5 modules which have already been programmed are written over without warning. BDM and dialog software must be setto the same baud rate to programthe MEM-5 modules.

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Fig. 90 shows an example with correctsettings:

*

Fig. 90 :

Example showing correct settings

Note:

The BDM download function (data transmission fromBDM to plant) is no longer guaranteed if the transmission rate (option 3 in fig. 90, marked with a *) is not setto 125 kBaud.

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Proceed as follows for programming:

Select “Product support”in the Type of activity (users) box.

Fig. 91 :

Type of activity

See also: Chap. 3.2

Type of activity

Select type of unit MCS-5/RCS-5.

Fig. 92 :

Select type of unit

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Chapter 5 Page 90


5.1

Prepare for “BDM” programming

Fig. 93 :

Prepare for “BDM”programming

Start preparation by clicking the “Prepare for “BDM”programming...”button. The window which then opens requires confirmation of whether the directory structure is to be created for projectconfiguration data (PU) or basic software.

Fig. 94 :

Option window for directory structure

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The next step is to enter the order number and index number of the order:

Fig. 95 :

Entering the order

Then selectthe available data:

Fig. 96 :

Selecting data

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Chapter 5 Page 92


Clicking the “Select”button opens a window in which the appropriate file can be chosen.

Fig. 97 :

Search and select file

Once all the necessary information has been entered, preparation for BDM programming is completed by clicking the “Execute”button.

Fig. 98 :

Completing preparation for BDM programming

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5.2

Programming mode

Fig. 99 :

Programming mode

Chapter 5 Page 93

Select programming mode by clicking the “Programming mode...”button.

Fig. 100 :

Indicating readiness for operation

Click the “OK”button as soon as the pre-requisites for a safe systemstate have been fulfilled (BDM is connected to the dialog PC, power supplies are connected and stable).

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Choose “PU” Data or Basic software in the “Type of data”field as shown in figs. 101 and 102.

Fig. 101 :

“PU” Data option

Fig. 102 :

Basic software option

The path (directory levels) must match the examples shown above, the “Program”button is otherwise not enabled. Select the CAN interface used by the PC in the “PCMCIA channel”field.

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Chapter 5 Page 95

A transmission rate of 400 kBaud can also be selected in the “Baudrate”field. However, this means that the transmission rate in the BDM must also be setto 400 kBaud using the E2_PROGR.OUT program. The BDM download feature is no longer available in this case. This high transmission rate is only suitable for programming MEM modules. A l w a y s s e t t h e t r a n s m i s s i o n r a te b a c k t o 1 2 5 k B a u d a f t er c o m p l e t in g d o w n l o a d i n g f o r t h i s r ea s o n .

Clicking the Program button starts the programming sequence. The warning described earlier (see fig. 100) must be re-confirmed. The dialog system establishes an online link to the BDM (green field, bottomright). A programming progress bar as shown in fig. 103 appears when everything is correctly set up. Note:

Of the max. 32 blocks to be programmed, only the assigned blocks are transmitted to the BDM. Only a total of 8 blocks are shown in the example in fig. 103,

Fig. 103 :

Programming sequence

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