Process Hookup, Pneumatic Hookup, Installation HookupDescription complète
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Instrumentation
Instrumentation list Revision update update
Date 05-06-13 05-07-27
Name Index Hartung e Hartung f
Coal Grinding Plant with LM 28.2 D
Final
Instrumentation list Project: No.:
Chakwal COAL 7403.5032
Mill:
LM 28.2 D
All limit values are estimations, final settings will be found during commissioning. To determine PLC I/O count, additional I/O required to interface MV/LV switchgear, various panels and ancilliary equipment!
Project: Dwg. No.: Name: Date: Page: File name:
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Instrumentation list
REMARKS
SUPPLIER
* ** ***
L C
= = =
= LOESCHE = Customer
PLC INPUT (33) AI (34) DI (0) AO (0) DO (14) PT
= = = = =
Analogue input Digital input Analogue output Digital output RTD (PT 100)
Project: Dwg. No.: Name: Date: Page: File name:
Chakwal COAL 4.E7403-9005 f Hartung 2005-07-28 2/7 E_7403-9005f Instrumentation list.xls
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Project: Dwg. No.: Name: Date: Page: File name:
Instrumentation list Code letters according DIN 19227 for measurement and control
Designation
Initial letter
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z /
Density Electrical units Flow (throughput) Position Manual input Ampere Time Level Moisture Quantity, counter Free Pressure Analysis Radiation Speed, frequency Temperature Assembled variables Viscosity Weight, Mass Different units Free
Difference Ratio
Scanning
Total
3/7 E_7403-9005f Instrumentation list.xls
Application Subsequent letter Order O-I-R-C-S-Z-A-N-H-/-L
Supplementary letter
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z /
Chakwal COAL 4.E7403-9005 f Hartung 2005-07-28
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z /
Warning, alarm Controller
upper limit value Indicator
lower limit value Counter Visual indicator (Yes/No)
Recorder Switching Transmitter
Emergency Intermediate
.
Project: Dwg. No.: Name: Date: Page: File name:
Instrumentation list Coal Grinding Plant with LM 28.2 D Rev. Code letters LOESCHE
No.: LOESCHE
Code letters CUSTOMER
No.: CUSTOMER
Designation
PLC Input Type
PLC Input
Measr.unit
Measuring span MIN / MAX
Alarm MIN | MAX
Sensor Type
Voltage supply
Chakwal COAL 4.E7403-9005 f Hartung 2005-07-28
4/7
E_7403-9005f Instrumentation list.xls Manufacturer / Type
Supplier
Remarks
*** Process control ***
b
b
L LL
FIRCSA
0.03
Mill air volume
(1) AI
4 ... 20 mA
m³/h
TIRCSA
0.04
Mill outlet temperature
(1) PT
4 ... 20 mA
°C
0 ... 150
PI
0.05
Mill inlet pressure 1
(1) AI
4 ... 20 mA
mbar
-15 ... + 5
PIRCSA
0.05
Mill inlet pressure 1
(1) AI
4 ... 20 mA
mbar
- 15 ... + 5
PDIRCSA
0.06
Mill differential pressure
(1) AI
4 .. 20 mA
mbar
0 ... 100
PI
0.06
Mill outlet pressure
(1) AI
4 ... 20 mA
mbar
-100 ... 0
TIRSA
0.11
Mill inlet temperature 1
(1) PT
4 ... 20 mA
°C
0 ... 500
PIR
0.13
Filter inlet pressure
(1) AI
4 ... 20 mA
mbar
-100 ... 0
PDIRSA
0.14
Bag filter differential pressure
(1) AI
4 .. 20 mA
mbar
0 ... 20
PI
0.14
Bag filter outlet pressure
(1) AI
4 ... 20 mA
mbar
-125 ... +5
PIRSA
0.14
Bag filter outlet pressure
(1) AI
4 ... 20 mA
mbar
-125 ... +5
WIRSA
0.20
Raw Coal bin level
(1) AI
4 ... 20 mA
t
SI
0.27
Drag chain feeder Motor speed
(1) AI
4 ... 20 mA
1/min
0 ... 100 %
PIRCSA
0.31
Mill hydraulic HSLM Working pressure (11.1)
(1) AI
4 ... 20 mA
bar
0 ... 160
SI
0.49
Classifier motor speed
(1) AI
4 ... 20 mA
rpm
0 ... 100 %
GI
0.51
Damper ''F1'' Position feedback
(1) AI
4 ... 20 mA
%
GI
0.52
Damper ''F2'' Position feedback
(1) AI
4 ... 20 mA
GI
0.61
Recirculation damper ''R'' Position feedback
(1) AI
GI
0.62
Damper ''S'' Position feedback
(1) AI
L
Transducer
2 wire
C
PT 100
2 wire
C
Transducer
2 wire
C
H HH
Transducer
2 wire
C
H HH
Transducer
2 wire
C
Transducer
2 wire
C
RTD
2 wire
C
Transducer
2 wire
C
H HH
H HH
H HH
Transducer
Transducer
C
2 wire
H
Transducer
C
L LL
H
Load cells +Amp
C
Speed monitor
L
Transducer
2 wire
Calculated value from 0.13 and 0.14
C
L LL
L
Calculated value from 0.05 and 0.06
Siemens Sitrand 7MF 4033
L
Speed monitor
C
0 ... 100
Position Transducer
C
%
0 ... 100
Position Transducer
C
4 ... 20 mA
%
0 ... 100
Position Transducer
C
4 ... 20 mA
%
0 ... 100
Position Transducer
C
from VVVF
Project: Dwg. No.: Name: Date: Page: File name:
Instrumentation list Coal Grinding Plant with LM 28.2 D Rev. Code letters LOESCHE
No.: LOESCHE
Code letters CUSTOMER
No.: CUSTOMER
Designation
PLC Input Type
PLC Input
Measr.unit
Measuring span MIN / MAX
Alarm MIN | MAX
Sensor Type
Voltage supply
Chakwal COAL 4.E7403-9005 f Hartung 2005-07-28
5/7
E_7403-9005f Instrumentation list.xls Manufacturer / Type
Supplier
Remarks
H=300 HH=350
Gas analyser
C
plus 2 x binary signals 1 per filteroutlet (=4 units) 3.L0790-0019/02a 3.L0790-00
H=8 HH=9
Gas analyser
C
plus 2 x binary signals
H=300 HH=350
Gas analyser
C
plus 2 x binary signals
0 ... 500
H HH
RTD
°C
0 ... 150
H HH
RTD
Binary
bar
0 ... 2
H=2
Switch
Flender 50.25.2.F2
L
(1) DI
Binary
l/min
50 ... 155
L=82 LL=76
Switch
Flender W5927
L
Mill gearbox lubr. unit Oil temperture inlet (65)
(1) PT
4 ... 20 mA
°C
0 ... +200
L=NOTUSED
RTD
Flender 6100-3
L
2.04
Mill gerbox lubr. unit Oil Pressure inlet (50)
(1) DI
Binary
bar
0 ... 10
L=0,8 LL=0,5
Transducer
Danfoss MBS3050-2011-5FB04
L
PSA
2.05
Mill gearbox lubr. unit Oil pressure inlet (55)
(1) DI
Binary
bar
0,02 ... 1,2
LL=0,5
Switch
CCS 604 GM1
L
TIS
2.06
Mill gearbox lubr. unit Heating temperature (820)
(1) PT
4 ... 20 mA
°C
-50 ... +150
L=5
H=20 HH=26
RTD
Flender 6100-3
L
TISA
2.07
Mill gearbox lubr. unit Heating temperature (825)
(1) PT
4 ... 20 mA
°C
-50 ... +150
HH=32
RTD
Flender 6100-3
L
SSA
2.30
Mill gearbox Rotational speed monitor (880)
(1) DI
Binary
1/min
Underspeed detector
Turck DBI 10U-M30-AP4X2
L
TISA
2.31
Mill gearbox Tilting pad temperature (800)
(1) PT
4 ... 20 mA
°C
-50 ...+150
H=75 HH=85
RTD
Flender 6100-4
L
TISA
3.01
Mill motor Winding 1 temperature
(1) PT
4 ... 20 mA
°C
0 ... +200
H=120 HH=160
RTD
ABB
L
Transducer by client
TISA
3.02
Mill motor Winding 2 temperature
(1) PT
4 ... 20 mA
°C
0 ... +200
H=120 HH=160
RTD
ABB
L
Transducer by client
TISA
3.03
Mill motor Winding 3 temperature
(1) PT
4 ... 20 mA
°C
0 ... +200
H=120 HH=160
RTD
ABB
L
Transducer by client
a
TISA
3.04
Mill motor Bearing I Temperature
(1) AI
4 ... 20 mA
°C
0 ... 150
H=85 HH
RTD
ABB
L
Transducer by client
a
TISA
3.05
Mill motor Bearing II Temperature
(1) AI
4 ... 20 mA
°C
0 ... 150
H=85 HH=90
RTD
ABB
L
Transducer by client
QIRSA
0.71
Filter Gas analysis CO
(1) AI (2) DI
4 ... 20 mA
ppm
0 ... 3000
QIRSA
0.72
Filter outlet Gas analysis O2
(1) AI (2) DI
4 ... 20 mA
%
0 ... 21
QIRSA
0.73
Mill inlet Gas analysis CO
(1) AI (2) DI
4 ... 20 mA
ppm
0 ... 15000
TIRSA
0.85
Hot gas temperature
(1) PT
4 ... 20 mA
°C
TIRSA
0.92
Bag filter outlet temperature
(1) PT
4 ... 20 mA
PDA
2.01
Mill gearbox lubr. unit oil filter Differential pressure (20)
(1) DI
FSA
2.02
Mill gearbox lubr. flow switch (80)
TISA
2.03
PISA
2 wire
C
C
*** Mill monitoring ***
H=60 HH=65
L
L=15
Project: Dwg. No.: Name: Date: Page: File name:
Instrumentation list Coal Grinding Plant with LM 28.2 D Rev. Code letters LOESCHE
No.: LOESCHE
Code letters CUSTOMER
No.: CUSTOMER
Designation
PLC Input Type
PLC Input
Measr.unit
Measuring span MIN / MAX
Alarm MIN | MAX
Sensor Type
KQN
3.06
Mill motor Working hour
Software
EI
3.07
Mill motor Power measurement
Software
f
SISA
4.01
Mill vibration measurement
(1) AI
4 ... 20 mA
f
XSA
4.02
Mill vibration measurement Disturbance contact
(1) DI
Binary
GS
4.11
Mill roller I Position raised
(1) DI
Binary
%
0 ... 100
H
Position transducer
GS
4.21
Mill roller II Position raised
(1) DI
Binary
%
0 ... 100
H
Position transducer
PDIRA
6.05
Seal air differential pressure Master roller 1 Mill outlet
(1) AI
4 ... 20 mA
mbar
0 ... 100
PI
6.05
Seal air pressure Mill roller 1
(1) AI
4 ... 20 mA
mbar
-100 ... +100
PDIRA
6.06
Seal air differential pressure Master roller 2 Mill outlet
(1) AI
4 ... 20 mA
mbar
0 ... 100
PI
6.06
Seal air pressure Mill roller 2
(1) AI
4 ... 20 mA
mbar
-100 ... +100
SISA
10.01
Classifier-Rotational speed monitoring
(1) AI
4 ... 20 mA
rpm
0...200
TSA
10.02
Classifier Motor winding temperature
(1) DI
Binary
°C
XSA
10.03
Classifier Frequency converter Interface signals
(5) DI (3) AI
Binary 4 ... 20 mA
KQN
10.06
Classifier motor Working hours counter
EI
10.07
Classifier motor Power measurement
XSA
10.08
Classifier Slip monitor
LA
10.20
Classifier Grease unit
(1) DI
Binary
L=
f
LSA
16.01
HSLM Oil level
(1) DI
Binary
L=300
a
TISA
16.02
HSLM I Oil temperature
(1) PT
4 ... 20 mA
XS
16.51
HSLM Local push button 1
(1) DI
Binary
b
b
(1) AI
4 ... 20 mA
KW
0 ... 560
mm/sec
0 ... 50
H=8 HH=10
Voltage supply
6/7
E_7403-9005f Instrumentation list.xls Manufacturer / Type
Supplier
Software
C
Software
C
Vibration sensor + Transducer
Brüel+Kjaer VS 068
L
Brüel+Kjaer Vibrocontrol 1000
L
24 V DC
Turck NI8 M18-VP4X
L
24 V DC
Turck NI8 M18-VP4X
L
230V/50Hz
Contact
KW
Chakwal COAL 4.E7403-9005 f Hartung 2005-07-28
L
C
Endress &Häuser PMC 131-A2 1F1d31
Transducer
L
Proximity switch + SM
L
H= HH=
24V DC
Endress&Häuser PMC 131-A2 1F1d31
L
Turck/P&F NI8-M18-VP4X2/KFU8-UFC-1D
L
Thermistor to converter
0 ... 37
-50 ... 150
Calculated value from 0.06 and 6.06
C
Connected to Frequency conv. directly PTC control unit by client
C
Diverse signals
C
Software
C
C
°C
Calculated value from 0.06 and 6.05
L
C
Transducer
Remarks
L LL
Level switch
H HH
RTD
Push button
24 V DC
software compare values 10.01 and 0.49
Delimon KAS-90-A23
L
Engler SSM.1.B5.350.5.S1
L
Grillo WBV10
L
Transducer by client
L
Mounted on hydraulic cabinet HSLM
Project: Dwg. No.: Name: Date: Page: File name:
Instrumentation list Coal Grinding Plant with LM 28.2 D Rev. Code letters LOESCHE
No.: LOESCHE
Code letters CUSTOMER
No.: CUSTOMER
Designation
PLC Input Type
PLC Input
Measr.unit
Measuring span MIN / MAX
Alarm MIN | MAX
Sensor Type
Voltage supply
Chakwal COAL 4.E7403-9005 f Hartung 2005-07-28
7/7
E_7403-9005f Instrumentation list.xls Manufacturer / Type
Supplier
XS
16.52
HSLM Local push button 2
(1) DI
Binary
TISA
20.01
Reject box 1 Temperature monitor
(1) PT
Resistor
°C
0 ... +200
L
H
RTD
Siemens 7MC1006-2DF-14
L
a
TISA
20.02
Reject box 2 Temperature monitor
(1) PT
Resistor
°C
0 ... +200
L
H
RTD
Siemens 7MC1006-2DF-14
L
f
XSA
23.01
Metal detector-mill feed Interface
(1) DI
Binary
GS
24.01
Diverter chute Position to mill feed
(1) DI
Binary
GS
24.02
Diverter chute Position to skip
(1) DI
Binary
e
LSA
30.01
Raw coal hopper Level measurement
(1)DI
Binary
f
LSA
30.03
Drag chain feeder material level
(1) DI
Binary
f
XSA
30.04
Drag chain feeder Chain tension monitor 1
(1) DI
f
XSA
30.05
Drag chain feeder Chain tension monitor 2
f
XSA
30.06
TSA
f
Push button
24 V DC
L
C
H
L
Proximity switch
C
Proximity switch
C
HH
C
Proximity switch
24 V DC
Turck BI5-M18-VP4X
L
Binary
Proximity switch
24 V DC
Turck Bi5-M18-VP4X
L
(1) DI
Binary
Proximity switch
24 V DC
Turck Bi5-M18-VP4X
L
Drag chain feeder coupling monitoring
(1) DI
Binary
Proximity switch
24 V DC
Turck Bi2-M12-VP6X
L
30.07
Drag chain feeder Motor winding temperature
(1) DI
Binary
XSA
30.08
Drag chain feeder Freqeuncy converter General alarm
