DUCTILE IRON PIPES & FITTINGS
DUCTILE IRON PROPERTIES
British Standards BSENISO9001:2000
QualityManagementSystem: RequirementsBSEN 545:2002Ductile ironpipes: fittings,accessoriesandtheirjointsfor waterpipelines. Requirementsandtest methods.
BS EN598 : 1995
Ductileiron pipes: fittings, accessories andtheir joints for sewage applications. Requirementsandtest methods.
BS EN681-1: 1996
Elastomericseals. Materialrequirementsfor pipejoint seals usedin water and drainageapplications. Vulcanised rubber.
BS EN1092-2 : 1997
Flangesand their joints. circular rcular flangesfor pipes,valves, fittings andaccessories;PN-designated; Cast iron flanges.
BSEN1461: 1991
Hotdip galvanisedcoatingsonfabricatedironand steelarticles.
HAM BAKER
Specification andtest methods.
THE BENEFITS
BS EN1514-1 : 1997
iron,thegraphiteformsinspheresratherthan flakes.Thusbrittlenesiseliminatedandthematerial isstrongand‘ductile’.
HAM BAKER PIPELINES LTD Ham Baker Pipelines Ltd Unit D, Orbital 24 Site Oldham Street
Flangesand their joints. Dimensionsof gasketsfor PNdesignated flanges. Non-metallic metallic flatgaskets with or withoutinserts.
BS EN1563: 1997
Founding. Spheroidalgraphite cast iron.
BS 3416: 1991
Specification for bitumen-based coatingsfor cold applications, suitable for usein contact with potablewater.
BS ENISO 4016: 2001
Hexagon headbolts-ProductgradeC.
BS ENISO 4034: 2001
Hexagon nuts-ProductgradeC.
BS 6920:Pts1,2,3& 4 : 2000
Suitabilityof non-metallicproducts for usein contact with water intendedfor humanconsumption with regard totheir effecton the qualityof thewater.
Denton Manchester M34 3SW Tel +44
Plain washers-normal series -Productgrade C.
WIS4-52-03A:1994
Specificationforanti-corrosioncoatingsonthreadedfasteners.
International Standards Ductileir Ductil e ir o n pipe ipes, s, fitti i tting s,acce ,access ss or ies andthei andtheir joint jointsfo s fo r water watero r gasapplications.
ISO41 4179: 79: 1995
Ductileir Ductil e ir o n pipesfo r pr ess ur eandnon-p eandnon-pr essu surr epipeli epipelinesn esCentrafugualcement mortar lining -General requirements.
ISO46 4633: 33: 2002
Rubber seals- jo intr intr ingsfo r water e r su suppl pply, y , dr ainag eand sewage pipelines- Specification for materials. als.
ISO 8179-1 : 1995 1995
Ductileir Ductil e ir o n pipe ipess -Exter -Exter nalzinc co co ating i ng -Par t1:Metalliczinc c zinc with with finishinglayer.
D IN 2 8- Se Se riri es es
D uc uc ti le i ro ro n f ti ti ng s.
•
• Holds extensive stocks of Ductile Iron Pipe, Fittings and associated products
• Employs a professional team of Regional Sales Managers, focused on relationship management with it’s Customer, and Supplier Partners
•
Zinc p ul s B i tu m en
Sulphate Resisting(SR) CementMortar * Blue PPA 571 Plascoat** Plascoat**
Blue PPA 5 7 1P l as c oa t *
Blue R e si c oa t
Red P l as c oa t
Stoke-on-Trent Staffordshire
Fax +44
(0) 1782 202300 (0) 1782 203639
• Comprehensive range of pipe drilling equipment also available from stock
www .hambaker.co.uk
•
HAM BAKER MIDDLE EAST FZCO Jebel Ali Free Zone FZS1AE07 Dubai
Tel 00971
RedPlascoat
HAM BAKER INSTALLATIONS Garner Street Etruria
United Arab Emirates PO BOX 261378
Blue Resicoat
(0) 1782 203639
• Same day despatch
FIXED/ROTATINGFlange and TytonSOCKETED Fittings Bitumen
Fax +44
www .hambaker.co.uk
ST4 7BH
• 24 hour emergency service
INTERNAL
(0) 1782 202300
Tel +44
NOTE: *DenotesDWI Regulation25(1)(b)approved. ** **DenotesDWI DenotesDWI Regulation25(1)(a)approved.
BitumeEXTERNAL n
Tel +44
Delivers product via an on site logistics business whose only concern is delivering where and when agreed
M e ta l il c Z i nc Z i nc - Al u mi n ui m A l ol y Z i nc p l us B i t um e n p l us B l u eE p ox y p l us R e d E p ox y
Staffordshire ST4 7BH
•
Completes the circle from quotation to supply with an administration on department managed and run by people who care
FABRICATED and SOCKETED Pipe
HAM BAKER FLOW CONTROL LTD Garner Street Etruria Stoke-on-Trent
Employs a professional team of Internal Sales Staff, committed to ensuring high levels of service
•
Internal-External Protection Options for Ductile Iron Pressure Pipes and Fittings
INTERNAL
(0) 870 236 4810
Manufactures and distributes from a 7 acre site in Stoke
•
ISO25 2531: 31: 1998 1998
Sulphate Resisting(SR) CementMortar * SRCementMortarplus Epoxy SealCoat ** HighAlumina CementMortar
(0) 870 741 6791
Fax +44
www .hambaker.co.uk
BS ENISO 7091: 2000
EXTERNAL
D U C T I L E I R O
Ductileironisan iron/carbon/siliconalloy.In1948itwas discoveredthatwiththeadditionofmagnesiumtothe molten
(0) 4 8860700 (0) 4 8860701
PrincipalMechanicalProperties MinimumUltimateTensile Strength
420MN/m2
MinimumElongation
Pipes
10%forDN ≤ 1000 7%forDN ≥ 1100 Fittings 5% MaximumDesign Stresses: TENSION
170 MN/m2
COMPRESSION
180 MN/m2
SHEAR
150 MN/m2
BENDING ( )i C ri cu mf er er en ti al ( pi pi pe pe w al al )l
2 50 M N/ N/ m2
( i ) L on on gigi tu tu di di na na l ( pi pi pe pe a s b ea ea m) m)
2 00 M N m / 2
Modulus of Elasticity
170GN/m2
Poisson’sRatio
0.28
Density
7050 Kg/m3
Damping (logarithmicdecrement)
(5 to 20)x 10-4
Coefficientof Thermal Expansion (between 20ºCand200ºC)
11 x 10-6 per ºC
ThermalConductivity (between 20ºCand200ºC)
36 W/mºC
F EA T U RE S
B EN EF IT S
Inherent Strength
• Abilityto withstand extremeinternal pressures andexternal loads. Can be laidin poor loadbearingor unstableground.Resistantto freeze-thawconditions. • Minimumnumberofsupportsduetohighbeamstrengt e ngth. h. • Easier, faster directtapping
ExcellentImpact Resistance
• Minimum riskofdamage to exposedpipework during installation. • Resistanceto secondcomer damage ordisruption. • Resistanceto vandalism.
HighSafety Margin
• High safetyfactor incorporatedinto design. • Measured failureat morethan doubleallowable operating pressure.
HighRing Stiffness
• Can be laidin poorloadbearing or unstableground (e.g. marshland). • No long term reduction in stiffness (relaxation). • Less dependanton surroundingmaterial for support
Joints
• • • • •
Complete Range of Fittings
• Vastrangeof fittings availablefrom stock. • Abilityto meetemergency requirements withoutspecial fabrication. • Fittings,pipes, valves andjoint components suppliedin one single delivery. • Rangeof fittings ensuresability to accommodate pipeworkin a confined space.
Consistent HighQuality Performance
• Quality assured to BSEN ISO9001 andBSIKitemark.
Variety ofjointing systems tosuitdifferent applications. Accommodateexpansion andcontraction. Fixedjoints to minimisenumber ofsupports. Accommodategroundmovement andlimit longitudinalstresses. Capableof angular deflection andaxial withdrawal.
Ductile Ironpipe has long beenrecognisedas the superiorpipe material for water andwastewater applications. Its tremendous strengthanddurability allowfor conservative designassumptions.It can be installed withconfidencethat actual serviceconditions,nowand in thefuture,willnot compromiseits ability to perform.Regardless form.Regardless ofthe criteria -strength,durability,safetyfactor,cost oractual field experience -Ductile Ironpipe is the pipe material.
Fax 00971
NOTE: *DenotesDWI Regulation25(1)(b)approved. ** **DenotesBS6920 DenotesBS6920 approved/DWI Regulation25
Thedescription andillustrations containedin this brochureare intendedmerely topresent a generalidea ofthe goodsdescribed thereinandnoneof theseshallformpartofanycontractwhichmaybe concludedbetweenthecompany anda purchaser.
DUCTILE IRON PIPES & FITTINGS
Ductile Ductile Iron Iron Pipes Pipes & Fittings Fittings Specification for Ductile Iron Pipes and Fittings . . . . . . . . 2 Coatings and Linings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Marking of Pipes and Fittings . . . . . . . . . . . . . . . . . . . . . . . 8 Flanged Joints - Fixed / Rotating . . . . . . . . . . . . . . . . . . . . . 8 Push Fit Flexible Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Push Fit Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Fitting Dimensions - Series A & B DN80 to 800 . . . . . . . . . 12 Cast Riser Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Fabricated Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Bosses and Restrained Joints . . . . . . . . . . . . . . . . . . . . . . 42
DUCTILE IRON PIPES & FITTINGS
Ductile Ductile Iron Iron Pipes Pipes & Fittings Fittings Specification for Ductile Iron Pipes and Fittings . . . . . . . . 2 Coatings and Linings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Marking of Pipes and Fittings . . . . . . . . . . . . . . . . . . . . . . . 8 Flanged Joints - Fixed / Rotating . . . . . . . . . . . . . . . . . . . . . 8 Push Fit Flexible Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Push Fit Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Fitting Dimensions - Series A & B DN80 to 800 . . . . . . . . . 12 Cast Riser Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Fabricated Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Bosses and Restrained Joints . . . . . . . . . . . . . . . . . . . . . . 42 Flange Convertor, Jointing Materials . . . . . . . . . . . . . . . . 43 Jointing Procedures Flanged Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Push-Fit Flexible Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 BRS System System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Handling and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Construction Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Supporting Pipes Above Ground . . . . . . . . . . . . . . . . . . . . 55 Construction Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Pipeline Product Selector . . . . . . . . . . . . . . . . . . . . . . . . . 58 Fastrack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Flange Comparison Chart . . . . . . . . . . . . . . . . . . . . . . . . . 60 STANDARDS STAND ARDS AND QUALITY
DUCTILE IRON PIPES & FITTINGS
Ductile Ductile Iron Iron Pipes Pipes & Fittings Fittings Specification for Ductile Iron Pipes and Fittings . . . . . . . . 2 Coatings and Linings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Marking of Pipes and Fittings . . . . . . . . . . . . . . . . . . . . . . . 8 Flanged Joints - Fixed / Rotating . . . . . . . . . . . . . . . . . . . . . 8 Push Fit Flexible Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Push Fit Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Fitting Dimensions - Series A & B DN80 to 800 . . . . . . . . . 12 Cast Riser Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Fabricated Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Bosses and Restrained Joints . . . . . . . . . . . . . . . . . . . . . . 42 Flange Convertor, Jointing Materials . . . . . . . . . . . . . . . . 43 Jointing Procedures Flanged Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Push-Fit Flexible Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 BRS System System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Handling and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Construction Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Supporting Pipes Above Ground . . . . . . . . . . . . . . . . . . . . 55 Construction Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Pipeline Product Selector . . . . . . . . . . . . . . . . . . . . . . . . . 58 Fastrack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Flange Comparison Chart . . . . . . . . . . . . . . . . . . . . . . . . . 60 STANDARDS STAND ARDS AND QUALITY
DUCTILE IRON PIPES & FITTINGS
Ductile Ductile Iron Iron Pipes Pipes & Fittings Fittings Specification for Ductile Iron Pipes and Fittings . . . . . . . . 2 Coatings and Linings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Marking of Pipes and Fittings . . . . . . . . . . . . . . . . . . . . . . . 8 Flanged Joints - Fixed / Rotating . . . . . . . . . . . . . . . . . . . . . 8 Push Fit Flexible Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Push Fit Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Fitting Dimensions - Series A & B DN80 to 800 . . . . . . . . . 12 Cast Riser Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Fabricated Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Bosses and Restrained Joints . . . . . . . . . . . . . . . . . . . . . . 42 Flange Convertor, Jointing Materials . . . . . . . . . . . . . . . . 43 Jointing Procedures Flanged Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Push-Fit Flexible Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 BRS System System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Handling and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Construction Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Supporting Pipes Above Ground . . . . . . . . . . . . . . . . . . . . 55 Construction Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Pipeline Product Selector . . . . . . . . . . . . . . . . . . . . . . . . . 58 Fastrack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Flange Comparison Chart . . . . . . . . . . . . . . . . . . . . . . . . . 60 STANDARDS STAND ARDS AND QUALITY Ham Baker Pipelines was one of the first manufacturers in the water industry to be awarded BS 5750, (January 1987), demonstrating its determination on to ensure that the level of quality is of the highest standard. As part of the continuing commitment to quality, we have subsequently been successfully re-appraised re-appraised to BS EN ISO 9001:2000. As a BSI registered company, company, Ham Baker Pipelines are subject subject to continuing assessment by the Quality Assurance Assurance Department of the British Standards Institution. All equipment supplied by Ham Baker Baker Pipelines complies fully with the relevant British, European or International Standards for the product.
Note: For details of worldwide water and food contact approvals for Plascoat PPA571, consult our Technical Sales Department 1
80MM FLANGED FITTINGS
DESCRIPTION
BENDS 90º (¼) 90º Duckfoot (¼) 90º Long Radius Bend 90º Access Bend 2 Type A Type B 45º (1 / 8) 30º (1 / 12) 1
22¼º ( / 16) 11¼º (1 / 32)
Supplied as Standard
• • • • • • • • •
Series A/B/ DIN/ISO
Nominal Weights
Key Dimensions L H A D mm mm mm mm
B, A, DIN, ISO 165 B, A, DIN, ISO 165 4 380
110
180
CML kg
1
Flange Type F ixe d
11 17 12
9.3 16 11
16 16 16
25 25 25
11 12 10 12 10 12
15 15 9.5 11 9 11 9 11
2 2 16 16 16 16 16 16
3.5 3.5 25 25 25 25 25 25
4
380 380 B, A, DIN, ISO 130 A, DIN 130 B 120 A, DIN 130 B 110 A, DIN 130
Epoxy kg
Allowable Allowable Operating Site Test Pressure Pressure Ro ta ti ng (PFA) bar (PEA) bar
4
TEES dn 50mm dn 80mm RADIAL TEE 45º ANGLE BRANCH CROSS Y PIPE TAPERS Concentric dn 50mm Flat dn 50mm BELLMOUTH HATCHBOX 2 BLANK FLANGE SPLIT PUDDLE FLANGE 3
• • • • • •
A, DIN 330 B, A, DIN, ISO 330 4 545 4 500 4 330 4 165
160 165 380 375 165
•
DIN
200
• • • • •
4
200 135 800
400
110
260
4 4
165
160
A, DIN, ISO 4
100
DESCRIPTION
BENDS 90º (¼) 90º Duckfoot (¼) 90º Hydrant Duckfoot (¼) 45º (1 / 8) 1
30º ( ) 22½º (1 / 16) 11¼º (1 / 32) ALL SOCKET TEE / 12
dn 80mm
Supplied as Standard
Series A/B/ DIN/ISO
•
B, ISO A, ISO
• • •
2
Key Dimensions L mm 85 100 100
2
H mm
CML1 kg
Epoxy kg
110 95
14 15
12.9 13
B, ISO A, ISO
50 55
B, ISO B, ISO
40 30
•
B, ISO A, ISO
175 170
85 85
•
B, ISO A, ISO
175 175
165 165
2
300 105 130
250
B, ISO A, ISO B, A, ISO B, A, ISO
350 160
• • •
Nominal Weights
Joint Types Push-Fit
MJ
Allowable Allowable Operating Site Test Pressure Pressure (PFA) bar (PEA) bar 60 60 60 16 60 60 60 60 60
65 65 65 25 65 65 65 65 65
60 60
65 65
16 16
25 25
60 16 16
65 25 25
16 60
25 65
FLANGE ON DOUBLE SOCKET TEE
13.8 16 24 23 23 17
13 15.6 23 21 21 16
16 16 16 16 16
25 25 25 25 25
8
7.3
16
25
8
7.3 5.2 65 2.7 12.5
16 16 10 16 n/a
25 25 16 25 n/a
1. CML = Cement Mortar Lined 2. Denotes sewage applications only 3. Ham Baker Pipelines do not supply the packing material 4. Leg lengths do not appear in BS EN 545:2002 refer to table above as per section 4.1.1
12
80MM PUSH-FIT (FLEXIBLE) & MECHANICAL JOINTED FITTINGS
dn 80mm 45º ALL SOCKET ANGLE BRANCH STANDARD FLANGE SOCKET PIECE STANDARD FLANGE SPIGOT PIECE COLLAR GASKETS EPDM EPDM SIT (ANCHOR) Nitrile MJ JOINT ACCESSORIES
• •
• •
3
20
17.6 3
3
• • • •
1. CML = Cement Mortar Lined 2. Leg lengths do not appear in either BS EN 545:2002 or ISO 2531:1998, for manufactured lengths refer to table above 3. Rotating flanges supplied as standard
13
80MM FLANGED FITTINGS
DESCRIPTION
BENDS 90º (¼) 90º Duckfoot (¼) 90º Long Radius Bend 90º Access Bend 2 Type A Type B 1 45º ( / 8) 30º (1 / 12) 22¼º (1 / 16) 11¼º (1 / 32)
Supplied as Standard
• • • • • • • • •
Series A/B/ DIN/ISO
Nominal Weights
Key Dimensions L H A D mm mm mm mm
B, A, DIN, ISO 165 B, A, DIN, ISO 165 4 380
110
180
CML1 kg
Flange Type F ixe d
11 17 12
9.3 16 11
16 16 16
25 25 25
11 12 10 12 10 12
15 15 9.5 11 9 11 9 11
2 2 16 16 16 16 16 16
3.5 3.5 25 25 25 25 25 25
13.8 16 24 23 23 17
13 15.6 23 21 21 16
16 16 16 16 16
25 25 25 25 25
4
380 4 380 B, A, DIN, ISO 130 A, DIN 130 B 120 A, DIN 130 B 110 A, DIN 130
Epoxy kg
Allowable Allowable Operating Site Test Pressure Pressure Ro ta ti ng (PFA) bar (PEA) bar
TEES dn 50mm dn 80mm RADIAL TEE 45º ANGLE BRANCH CROSS Y PIPE TAPERS Concentric dn 50mm Flat dn 50mm BELLMOUTH HATCHBOX 2 BLANK FLANGE SPLIT PUDDLE FLANGE 3
• • • • • •
A, DIN 330 B, A, DIN, ISO 330 4 545 4 500 4 330 4 165
160 165 380 375 165
165
DIN
200
8
7.3
16
25
• • • • •
4
200 135 800
8 400
110
260
7.3 5.2 65 2.7 12.5
16 16 10 16 n/a
25 25 16 25 n/a
4
160
A, DIN, ISO 4
100
1. CML = Cement Mortar Lined 2. Denotes sewage applications only 3. Ham Baker Pipelines do not supply the packing material 4. Leg lengths do not appear in BS EN 545:2002 refer to table above as per section 4.1.1
12
DESCRIPTION
BENDS 90º (¼) 90º Duckfoot (¼) 90º Hydrant Duckfoot (¼) 45º (1 / 8) 30º (1 / 12) 22½º (1 / 16) 11¼º (1 / 32) ALL SOCKET TEE dn 80mm
Supplied as Standard
Series A/B/ DIN/ISO
•
B, ISO A, ISO
• • •
2
Key Dimensions L mm 85 100 100
2
H mm
110 95
B, ISO A, ISO
50 55
B, ISO B, ISO
40 30
•
B, ISO A, ISO
175 170
85 85
•
B, ISO A, ISO
175 175
165 165
2
300 105 130
250
B, ISO A, ISO B, A, ISO B, A, ISO
350 160
• • •
Nominal Weights CML1 kg
14 15
Epoxy kg
Joint Types Push-Fit
MJ
12.9 13
Allowable Allowable Operating Site Test Pressure Pressure (PFA) bar (PEA) bar 60 60 60 16 60 60 60 60 60
65 65 65 25 65 65 65 65 65
60 60
65 65
16 16
25 25
60 16 16
65 25 25
16 60
25 65
FLANGE ON DOUBLE SOCKET TEE
•
4
80MM PUSH-FIT (FLEXIBLE) & MECHANICAL JOINTED FITTINGS
dn 80mm 45º ALL SOCKET ANGLE BRANCH STANDARD FLANGE SOCKET PIECE STANDARD FLANGE SPIGOT PIECE COLLAR GASKETS EPDM EPDM SIT (ANCHOR) Nitrile MJ JOINT ACCESSORIES
• •
• •
3
20
17.6 3
3
• • • •
1. CML = Cement Mortar Lined 2. Leg lengths do not appear in either BS EN 545:2002 or ISO 2531:1998, for manufactured lengths refer to table above 3. Rotating flanges supplied as standard
13
