Dr-ZX

Dr.ZX Operation Manual

Hitachi Construction Machinery Co. Ltd.

© 2004 Hitachi Construction Machinery Co., Ltd. All rights reserved

EPVC_Large Diagnostic / Monitoring / Adjusting tools for following excavators. Hitachi EX-1 (550), EX-3 (400 to 600), EX-5 (400 to 800), ZAXIS (450 to 850) Fiat Hitachi FH450-3, EX455, EX456

EPVC_Mid Diagnostic / Monitoring / Adjusting tools for following excavators. Hitachi EX-1 (USE series), EX-2 (60 to 300), EX-3 (60 to 310) EX-5 (60 to 370), ZAXIS (70 to 380) Fiat Hitachi FH-2 series, FH-3 series, EX series (less than 40 tons)

EPVC_Mini Diagnostic / Monitoring / Adjusting tools for following excavators. Hitachi EX33Mu & EX58Mu

HMS_LargeMid Monitoring data download / Data logger setting following excavators. Hitachi ZAXIS (70 to 850) John Deere C series (80C to 800C)

MIC_Mining Monitoring data download / Data logger setting / Monitoring / Diagnostic following excavators. Hitachi EX1200-5/5C, EX1900-5, EX2500-1/5, EX3500-1/2/3, EX3600-5, EX5500-5

EPVC_LARGE Operation Manual Hitachi Construction Machinery Co. Ltd.

NOTE This manual is based on Hitachi ZX series. Screen / Function / Procedure are vary by model.

1. Necessary Tools & Cable Connection 2. MODE OPERATION MODE 3. Operation Mode – How to Start Dr.ZX with Operation Mode 4. Operation Mode – Self-Diagnostic 5. Operation Mode – Monitoring 6. Operation Mode – Special Function (WU Deactivation) 7. Operation Mode – Special Function (ECO Deactivation) 8. Operation Mode – Special Function (Pump Adjustment) SERVICE MODE 9. Service Mode – How to Start Dr.ZX with Service Mode 10. Service Mode – Learning Data Display 11. Service Mode – Monitor Panel LCD Control 12. Service Mode – Parameter Change 13. Service Mode – Act/Deact of Parameters STAND ALONE MODE 14. Stand Alone 15. Stand Alone 16. Stand Alone 17. Stand Alone

Mode Mode Mode Mode

- How to Start Dr.ZX with Stand Alone Mode – Change Password – View Manuals – Play Recorded Data

1. Necessary Tools & Cable Connection Necessary tools (a) Palm OS PDA

Dr.ZX must be installed. Hitachi recommends following models. SONY Clie PEG-TJ25 PalmOne Inc. m125 / 130 / 500 / 505 / 515 Tungsten T2 / T3 / C

(b) Serial cable

(c) Dr.ZX communication cable

For SONY Clie PEG-TJ25 Purchase from CPD. P/no. is 4629330 (Hitachi unique parts). For PalmOne PDAs Purchase from local market. Product name is HotSync serial

This is Hitachi unique part. Make an order to your parts ordering channel. Hitachi part no. is 4476512.

Cable connection Dr.ZX cable

Serial cable

Palm OS PDA

Palm

Serial cable

Connect Dr.ZX connector.

to

Dr.ZX cable

Equipment

2. Mode EPVC_Large NOTE For non-current models (such as EX-2/-3/-5), operation & stand-alone mode will apply

Self-Diagnostic Monitoring / Recording Sensor out-put signal WU (Warming-up function) Deactivation ECO (Economy function) Deactivation Pump (Angle sensor) Adjustment

Start Dr.ZX with Operation Mode

Check Engine Learning Data Monitor Engine Speed & Hydraulic Oil Temperature Change Parameter(s), such as follows Engine RPM Auto-Lub. Interval Pump Max. Displacement Pump Max. Torque Pump Cut-off Pressure Activate or Deactivate Changed Parameters

Start Dr.ZX with Service Mode.

Change Password Replay Recorded Monitoring Data Refer Instant Operation Manual

Stand-alone Mode (No need to hock up with equipment)

3. Operation Mode – How to Start Dr.ZX with Operation Mode (1/4) Turn key switch “OFF”.

Check engine learning switch is OFF.

Connect Dr.ZX to equipment.

Turn key switch “ON”.

Switch on Palm.

Start Dr.ZX.

Select “EPVC_Large”.

Start operation mode.

Operation mode menu.

Self - Diagnostic

Monitoring View / Recording

Special Function

3. Operation Mode – How to Start Dr.ZX with Operation Mode (2/4) (a) Turn key switch “OFF”

(b) Check Engine learning switch is OFF Fuse box

OFF

Stamp

(c) Connect Dr.ZX to equipment.

3. Operation Mode – How to Start Dr.ZX with Operation Mode (3/4) (d) Turn key switch “ON”

(e) Switch “ON” Palm

Main switch is vary by Palm model. Above shows Palm m500 / 505 / 515.

(f) Start Dr.ZX

Tap “Dr.ZX” icon on Palm.

(g) Select “EPVC_Large”.

(h) Start operation mode

(i) Model / Version information

Tap “ ” of EPVC_Large.

Tap “START”.

Check model. If model is correct, tap “correct”, if not tap “ESC” and contact to your dealer.

3. Operation Mode – How to Start Dr.ZX with Operation Mode (4/4) (j) Operation mode main menu

4. Operation Mode – Self-Diagnostic (1/3) Start Dr.ZX with Operation mode.

Select “Self-diagnostic”.

No detected.

Error(s) detected.

are

Error code(s) will display.

No detected.

error

Still error(s) are detected

Message display.

error

Message display.

will

Tap “ESC”.

will


Tap “Details” for check detail of each error code.

Carry “Retry”.

out

4. Operation Mode – Self-Diagnostic (2/3) (a) Start self-diagnostic

(b) No error detected

Tap “ ” of Self-Diagnostic.

If Dr.ZX could not detect any error(s), above message will display. Tap “ESC”.

(c) Error(s) detected

(d) Retry

(e) No error detected

Error code(s) that detected will display to Palm. Tap “ESC” for retry.

Tap “Retry B” for retrying.


4. Operation Mode – Self-Diagnostic (3/3) (f) Still error(s) detected

(g) Explanation of each code

(h) Explanation of each code

If Dr.ZX still detect any error(s) , error code(s) will display. Tap “Details” for check error(s).

Message will show meanings of each code, and corrective action. Tap “Next” for view additional information or other code.

Tap “ESC” fir quit self-diagnostic.

NOTE Refer service troubleshooting.

manuals

for

5. Operation Mode – Monitoring (1/5) Operation mode menu.

Select display.

Monitor

Enter model code & serial no.

Select item. (Max. four items)

Start monitoring.

Start recording.

Select data bank that store recorded data.

If data bank isn’t empty, Dr.ZX will ask overwrite.

Write data bank.

Enter comment if you want.

NOTE If you did not enter model code & equipment serial no., you can’t record monitoring data to Palm.

recorded to data

5. Operation Mode – Monitoring (2/5) (a) Start Monitoring

(b) Enter model code & s/no.

TIP You can use keyboard to enter model code & serial no. by tap “abc” or “123” on GRAFFITI area. Tap “ ” of Monitor Display

Tap columns and enter model code & serial no. If you did not enter model code & serial no., you can’t record monitoring data.

(c) Tap “OK”

(d) Select monitoring item(s)

After enter model & serial no., tap “OK”. If you don’t need to record monitoring data, no need to enter model code & serial no. Just tap “OK”.

Tap “ ” of item you want monitor. You can monitor four items in once.

Selected item

Clear item(s).

selected

Item changeover button

Number of selected item(s).

5. Operation Mode – Monitoring (3/5) (e) Start display data

(f) Start display monitoring data

After selecting item(s), tap “Start” for display monitoring data.

Item(s) will display. Screen will vary by selected items. Tap “Hold” for pause data. If you want quit, tap “ESC”.

(g) Start Recording

Tap “Record” for record monitoring data. Dr.ZX will record data for three (3) seconds.

(h) Recording

NOTE If you did not enter model code & serial no., “Record” button shall not appear.

During recording, above screen will display.

5. Operation Mode – Monitoring (4/5) (i) Select data bank

(j) Data bank is not empty

Tap data bank (figure) that you want to store recorded data.

If selected data bank already has data, above screen will appear. Tap “OverWrite” for store recorded data, tap “ESC” for back to previous menu.

(l) Confirmation

(l) Enter comment

After data stored, confirmation screen will display. Tap “ESC” to quit, or if you want enter comment, tap “Comment”.

Tap comment column, and enter comment. After entering, tap “OK”.

(k) Data bank is empty

If selected data bank is empty, above screen will display. Tap “Write” for store recorded monitoring data.

TIP You can use keyboard to enter comment. Tap “abc” on GRAFFITI are.

NOTE Click here for recorded data.

how

to

repaly

5. Operation Mode – Monitoring (5/5) Items can be monitored (vary by model)

6. Operation Mode – Special Function (WU Deactivation –1/2) Select Special Function.

Special function menu

Select WU Deactivation

Execute

WU Function. WU stands for Warming-Up. This function is, when start engine while hydraulic oil temperature is less than zero (0) Celsius, computer will increase low idle rpm for warm hydraulic oil quickly.

WU has deactivated.

6. Operation Mode – Special Function (WU Deactivation –2/2) (a) Select special function

(b) Select WU deactivation

(c) Select WU deactivation

Tap “ ” of Special Function.

Tap “ ” of WU Deactivation..

Tap “Execute for Deactivation. If you want back to previous menu, tap “ESC”.

(d) Confirmation

After deactivation, above message will display. Tap ”ESC” for quit.

NOTE WU (Warming-up function) will re-activate when key switch is turned “OFF”.

7. Operation Mode – Special Function (ECO Deactivation –1/2) Select Special Function.


Select ECO Deactivation

Execute

ECO Function ECO stands for ECOnomy. This function is, when all levers are in neutral position, computer will reduce engine rpm to 1600min-1 gradually. If any lever(s) are operated, engine rpm will back.

ECO has deactivated.

7. Operation Mode – Special Function (ECO Deactivation –2/2) (a) Select special function

(b) Select ECO deactivation



Tap “ ” of ECO Deactivation..


(d) Confirmation


NOTE ECO (Economy function) will re-activate when key switch is turned “OFF”.

8. Operation Mode – Special Function (Pump Adjustment –1/9) Switch Palm.

OFF

Turn key switch “OFF”.

Remove both angle sensors from pump.

Confirm sensors are connecting to harness.



Start engine.

Confirm engine is running with low idle.

Switch on Palm.

Start Dr.ZX.

Start “EPVC_Large”.



Continue to next page.

8. Operation Mode – Special Function (Pump Adjustment –2/9)

From previous

Select “Special Function”.

Select “Max. Disp. Holding”.

Wait more than five (5) seconds.

Adjust shaft.

Apply a film of grease.

Install angle sensors to pump.

Adjust sensors.

Tighten bolts & washers.

angle

sensor

8. Operation Mode – Special Function (Pump Adjustment –3/9) (a) Switch off Palm

(b) Turn key switch off


(c) Remove A (angle) sensors from pump Engine Loose Bolts

Pump-2 sensor

Remove two (2) angle sensors from pump. When removing, take care not to lose internal spacer & fastener spring.

Pump-1 sensor

Pump-2 sensor

ZX450 & ZX500

Pump-1 sensor

ZX600 & ZX800

8. Operation Mode – Special Function (Pump Adjustment –4/9) (d) Confirm connection

(e) Check Engine learning switch is OFF Fuse box

Connect harness

OFF

to

Confirm sensors are connecting to harness.

Stamp

(f) Confirm Dr.ZX is connecting to equipment.

8. Operation Mode – Special Function (Pump Adjustment –5/9) (g) Start engine

(h) Run engine at low idle

(i) Switch on Palm

Confirm engine control dial position lowest engine speed.


(j) Start Dr.ZX

(k) Select “EPVC_Large”.

(l) Start operation mode



Tap “START”.

8. Operation Mode – Special Function (Pump Adjustment –6/9) (m) Model / Version information

(n) Select special function

(o) Select pump adjustment

Check model. If model is correct, tap “correct”, if not tap “ESC” and contact to Hitachi.


Tap “ ” of pump adjustment.

(p) Select Max. Disp. Holding

Tap “ ” of pump adjustment.

(q) Sensor signal displayed

NOTE After tap “Max. Disp. Holding”, wait more than five (5) seconds. Computer will operate main pump to maximum displacement position.

Return signals (voltage) from angle sensors will display.

8. Operation Mode – Special Function (Pump Adjustment –7/9) (r) Adjust sensor shaft With the punch mark on the angel sensor shaft, towards the opposites side of the harness, and adjust (turn) shaft that signal voltage is as following specification. ZX450 & ZX500 Pump-1 angle sensor; 1.60V Pump-2 angle sensor; 3.40V ZX600 & ZX800 Pump-1 angle sensor: 1.60V Pump-2 angle sensor; 1.60V

A Sensor

Main pump

Punch Mark

Feedback Shaft

(s) Apply grease Apply a film of grease to the surface of fastener spring, and install Iｔ into the cavity on the feedback shaft.

Fastener Spring

8. Operation Mode – Special Function (Pump Adjustment –8/9) (s) Adjust sensors Install sensors to main pump. Set signal voltage as following specifications, by adjusting the holes of A (angle) sensor. ZX450 & ZX500 Pump-1 angle sensor; 1.60V +0.02/-0.02 Pump-2 angle sensor; 3.40V +0.02/-0.02 ZX600 & 800 Pump-1 angle sensor; 1.60V +0.02/-0.02 Pump-2 angle sensor; 1.60V +0.02/-0.02

ZX450 & ZX500 Angle Sensors Location Pump-2 sensor

Harness Side

ZX450 & ZX500 Angle Sensors Location Engine

Pump-1 sensor

Harness Side

Pump-2 sensor

Pump-1 sensor

Harness Side

Harness Side

8. Operation Mode – Special Function (Pump Adjustment –9/9) (t) Tighten bolts

(u) Quit pump adjustment

Tighten bolts & washers.

Tighten bolts & washers to 9.8Nm (1.0 kgf-m, 7.2 lbf-ft).

Tap “ESC” for quit pump adjustment.

9. Service Mode – How to Start Dr.ZX with Service Mode (1/4) Turn key switch “OFF”.

Wait more than ten(10) seconds.


Switch on the engine-learning switch.


Switch on Palm.

Start Dr.ZX.

Select “EPVC_Large”.

Start mode.

Confirm model.

Confirm current Dr.ZX mode.

Select Special function.

Service menu.

Check Engine Learning Data

mode

service

Monitor Panel LCD (Liquid Crystal Display) Control

Change Parameter.

Activate or Deactivate Changed Parameters

9. Service Mode – How to Start Dr.ZX with Service Mode (2/4) (a) Turn key switch “OFF”

(b) Switch on Engine-learning switch Fuse box

NOTE Wait more than ten (10) seconds, after key switch is turned off.

ON

Stamp

(c) Connect Dr.ZX to equipment.

9. Service Mode – How to Start Dr.ZX with Service Mode (3/4) (d) Turn key switch “ON”

NOTE Shall not start engine.



(f) Start Dr.ZX


(g) Select “EPVC_Large”

(h) Start service mode



Tap “START”.


9. Service Mode – How to Start Dr.ZX with Service Mode (4/4) (j) Service mode confirmation

(k) Select “Special Function”

Tap “Rechecked”.

Tap “ ” of “Special Function”.

(l) Service mode menu

10. Service Mode – Learning Data Display (1/2) Data shows EC motor position when engine stop or engine running on maximum speed. Service menu.

mode

Select “Learning Data Display”.

Select “Engine Stop Position”.

Position display.

will


Position display/.

will

10. Service Mode – Learning Data Display (2/2) (a) Select “Learning Data Display”.

(b) Select item

(c) Engine stop position

Tap “ ” of “Learning Data Display” in service mode menu.

Tap “ ” of item you want to view.

EC Motor position will display. Tap “ESC” for quit.

(c) Engine max. speed position


11. Service Mode – Monitor Panel LCD Control (1/2) This function is able or disable to display actual engine speed and/or hydraulic oil temperature on monitor panel LCD( Liquid Crystal Display). LCD (Liquid Crystal Display)

Display Select Switch This switch will changeover

Monitor Panel

Service menu.

mode

Select “Monitor Display”.

Select “Engine Actual Speed”.

Select “display” or “not to display”.

Select “Execute”.

Select “Hydraulic Oil Temp.”.



11. Service Mode – Monitor Panel LCD Control (2/2) (a) Select “Monitor Display”.

(b) Select item

(c) Select control

Tap “ ” of “Monitor Display” in service mode menu.

Tap “ ” of item you want to view on monitor panel.

Tap “Disp” for allow to display information, and tap “NoDisp” for not allow to display information.

(c) Execute

(c) Quit

Tap “Execute” for activate control.

If execution is completed, above message will display. Tap “ESC” for quit.

12. Service Mode – Parameter Change (1/4) Please click here for view items can be changed parameters. Service menu.

mode

Confirmation screen.

Select “Parameter Change”.

Select item.

Enter parameter.

Tap “Execute”.

End message.

Tap “ESC”.

NOTE You have to carry out “Act/Deact of Parameters” function after changing parameters. Otherwise changed parameter(s) shall not transfer to equipment main computer.


12. Service Mode – Parameter Change (2/4) (a) Select “Parameter Change”

(b) Select item Tap “ ” or “ changeover items.

Tap “ ” of “Parameter Change” in service mode menu.


(c) Enter figures

Tap entering column, figures to be adjusted.

and

” to

(c) Tap “Execution”

enter

TIP You can use keyboard to enter figures. Tap “123” on GRAFFITI are.

12. Service Mode – Parameter Change (3/4) (c) Confirmation screen

Confirmation screen will display. If figures are correct, tap “Execute”.

(c) Quit

Tap “ESC” to quit.

12. Service Mode – Parameter Change (4/4) Items can be changed parameters (vary by model)

13. Service Mode – Act/Deact of Parameters (1/2) Service menu.

mode

Select “Act/Deact Parameters“.

Tap “Act”.

Changed parameter(s) will reflect to computer.

Tap “Deact”.

Will deact changed parameter(s) in computer

of

13. Service Mode – Act/Deact of Parameters (2/2) (a) Select “Parameter Change”


(b) Select “Act” or “Deact”.

Select activation deactivation.

or

(c-1) Activation

Tap “Execute”, and tap “ESC” to quit.

(c-1) Deactivation

Tap “Execute”, and tap “ESC” to quit.

14. Stand Alone Mode - How to Start Dr.ZX with Stand Alone Mode (1/2) Switch on Palm.

Start Dr.ZX.


Main screen.

Change password

View manuals.

Play recorded monitoring data.

14. Stand Alone Mode - How to Start Dr.ZX with Stand Alone Mode (2/2) (a) Switch “ON” Palm


(c) Select “EPVC_Large”


(b) Start Dr.ZX

NOTE No need to hook up with equipment.

(d) Main screen


15. Stand Alone Mode – Change Password (1/3) Main screen.

Tap “Password”.

Enter current password.

New password will apply.

NOTE New password will apply to all Dr.ZX function.

Enter password.

new

Re-enter password.

new

15. Stand Alone Mode – Change Password (2/3) (a) Main screen

(b) Enter current password

TIP You can use keyboard to enter password. Tap “abc” on GRAFFITI are. Tap “Password”.

(c) Tap “Execute”

Enter current password. password is zx2000.

Default

(d) Enter new password

(e) Tap “Execute”

15. Stand Alone Mode – Change Password (3/3) (f) Re-enter new password

(g) Tap “Execute”

(h) Tap “ESC”

Password has been changed.

16. Stand Alone Mode – View Manuals (1/2) Main screen.

Tap “Op Manual”.

Select Manual.

View operation mode manual.

View service mode manual.

View learning manual.

engine mode

16. Stand Alone Mode – View Manuals (2/2) (a) Main screen

(b) Select Manual

Tap ”Op. Manual”.

Tap “ ” of mode that you want to view manual.

(c) Operation mode manual

(d) Service mode manual


(e) Engine learning mode manual

17. Stand Alone Mode – Play Recorded Data (1/2) Main screen.

Tap Disp”.

“Record

Select data bank.

NOTE To play recoded data, you have to record monitoring data before.

Play data.

recorded

17. Stand Alone Mode – Play Recorded Data (2/2) (a) Main screen

(b) Select data bank

(c) Recoded data

Tap ”Record Disp”.

Tap number of data bank that you want to play, and tap “Play Back”.

Recorded monitoring data will display. Tap “ESC” to quit.

EPVC_MID Operation Manual Hitachi Construction Machinery Co. Ltd.


1. Necessary Tools & Cable Connection 2. MODE OPERATION MODE 3. Operation Mode – How to Start Dr.ZX with Operation Mode 4. Operation Mode – Self-Diagnostic 5. Operation Mode – Monitoring 6. Operation Mode – Special Function (WU Deactivation) 7. Operation Mode – Special Function (ECO Deactivation) SERVICE MODE 8. Service Mode – How to Start Dr.ZX with Service Mode 9. Service Mode – Learning Data Display 10. Service Mode – Monitor Panel LCD Control 11. Service Mode – Parameter Change STAND ALONE MODE 12. Stand Alone 13. Stand Alone 14. Stand Alone 15. Stand Alone

Mode Mode Mode Mode

- How to Start Dr.ZX with Stand Alone Mode – Change Password – View Manuals – Play Recorded Data



(b) Serial cable





Serial cable

Palm OS PDA

Palm

Serial cable


to

Dr.ZX cable

Equipment

2. MODE Dr.ZX NOTE For non-current models (such as EX-2/-3/-5), operation & stand-alone mode will apply

Self-Diagnostic Monitoring / Recording Sensor out-put signal WU (Warming-up function) Deactivation ECO (Economy function) Deactivation

Start Dr.ZX with Operation Mode

Check Engine Learning Data Monitor Engine Speed & Hydraulic Oil Temperature Change Parameter(s), such as follows Engine RPM Auto-Lub. Interval Pump Max. Displacement Pump Max. Torque Pump Cut-off Pressure

Start Dr.ZX with Service Mode.

Change Password Replay Recorded Monitoring Data Refer Instant Operation Manual

Stand-alone Mode (No need to hock up with equipment)

3. Operation Mode – How to Start Dr.ZX with Operation Mode (1/5) Turn key switch “OFF”.




Switch on Palm.

Start Dr.ZX.

Select “EPVC_Mid”.



Self - Diagnostic

Monitoring View / Recording

Special Function

3. Operation Mode – How to Start Dr.ZX with Operation (2/5) (a) Turn key switch “OFF”

(b) Check Engine learning switch is OFF

Stamp

Hitachi ZAXIS110 & up

Hitachi ZAXIS70, 80, 75US, 75UR, 135US, 225US

3. Operation Mode – How to Start Dr.ZX with Operation (3/5) (c) Connect Dr.ZX to equipment.



3. Operation Mode – How to Start Dr.ZX with Operation Mode (4/5) (d) Turn key switch “ON”



(f) Start Dr.ZX


(g) Select “EPVC_Mid”

(h) Start operation mode


Tap “ ” of EPVC_Mid.

Tap “START”.

Check model. If model is correct, tap “correct”, if not tap “ESC” and contact to your dealer.

3. Operation Mode – How to Start Dr.ZX with Operation Mode (5/5) (j) Operation mode main menu

4. Operation Mode – Self-Diagnostic (1/3) Start Dr.ZX with Operation mode.

Select “Self-diagnostic”.

No detected.

Error(s) detected.

are


No detected.

error

Still error(s) are detected

Message display.

error

Message display.

will

Tap “ESC”.

will


Tap “Details” for check detail of each error code.

Carry “Retry”.

out

4. Operation Mode – Self-Diagnostic (2/3) (a) Start self-diagnostic

(b) No error detected

Tap “ ” of Self-Diagnostic.


(c) Error(s) detected

(d) Retry

(e) No error detected

Error code(s) that detected will display to Palm. Tap “ESC” for retry.

Tap “Retry B” for retrying.


4. Operation Mode – Self-Diagnostic (3/3) (f) Still error(s) detected

(g) Explanation of each code

(h) Explanation of each code

If Dr.ZX still detect any error(s) , error code(s) will display. Tap “Details” for check error(s).

Message will show meanings of each code, and corrective action. Tap “Next” for view additional information or other code.

Tap “ESC” fir quit self-diagnostic.

NOTE Refer service troubleshooting.

manuals

for

5. Operation Mode – Monitoring (1/5) Operation mode menu.

Select display.

Monitor

Enter model code & serial no.

Select item. (Max. four items)

Start monitoring.

Start recording.

Select data bank that store recorded data.

If data bank isn’t empty, Dr.ZX will ask overwrite.

Write data bank.

Enter comment if you want.

NOTE If you did not enter model code & equipment serial no., you can’t record monitoring data to Palm.

recorded to data

5. Operation Mode – Monitoring (2/5) (a) Start Monitoring

(b) Enter model code & s/no.

TIP You can use keyboard to enter model code & serial no. by tap “abc” or “123” on GRAFFITI area. Tap “ ” of Monitor Display

Tap columns and enter model code & serial no. If you did not enter model code & serial no., you can’t record monitoring data.

(c) Tap “OK”

(d) Select monitoring item(s)

After enter model & serial no., tap “OK”. If you don’t need to record monitoring data, no need to enter model code & serial no. Just tap “OK”.

Tap “ ” of item you want monitor. You can monitor four items in once.

Selected item

Clear item(s).

selected



5. Operation Mode – Monitoring (3/5) (e) Start display data

(f) Start display monitoring data

After selecting item(s), tap “Start” for display monitoring data.

Item(s) will display. Screen will vary by selected items. Tap “Hold” for pause data. If you want quit, tap “ESC”.

(g) Start Recording

Tap “Record” for record monitoring data. Dr.ZX will record data for three (3) seconds.

(h) Recording

NOTE If you did not enter model code & serial no., “Record” button shall not appear.

During recording, above screen will display.

5. Operation Mode – Monitoring (4/5) (i) Select data bank

(j) Data bank is not empty

Tap data bank (figure) that you want to store recorded data.

If selected data bank already has data, above screen will appear. Tap “OverWrite” for store recorded data, tap “ESC” for back to previous menu.

(l) Confirmation

(l) Enter comment

After data stored, confirmation screen will display. Tap “ESC” for quit, or if you want enter comment, tap “Comment”.

Tap comment column, and enter comment. After entering, tap “OK”.

(k) Data bank is empty

If selected data bank is empty, above screen will display. Tap “Write” for store recorded monitoring data.

TIP You can use keyboard to enter comment. Tap “abc” on GRAFFITI are.

NOTE Click here for recorded data.

how

to

replay

5. Operation Mode – Monitoring (5/5) Items can be monitored (vary by model)

6. Operation Mode – Special Function (WU Deactivation –1/2) Select Special Function.


Select WU Deactivation

Execute

WU Function. WU stands for Warming-Up. This function is, when start engine while hydraulic oil temperature is less than zero (0) Celsius, computer will increase low idle rpm for warm hydraulic oil quickly.

WU has deactivated.

6. Operation Mode – Special Function (WU Deactivation –2/2) (a) Select special function

(b) Select WU deactivation



Tap “ ” of WU Deactivation..


(d) Confirmation


NOTE WU (Warming-up function) will re-activate when key switch is turned “OFF”.

7. Operation Mode – Special Function (ECO Deactivation –1/2) Select Special Function.


Select ECO Deactivation

Execute

ECO Function ECO stands for ECOnomy. This function is, when all levers are in neutral position, computer will reduce engine rpm to 1600min-1 gradually. If any lever(s) are operated, engine rpm will back.

ECO has deactivated.

7. Operation Mode – Special Function (ECO Deactivation –2/2) (a) Select special function

(b) Select ECO deactivation



Tap “ ” of ECO Deactivation..


(d) Confirmation


NOTE ECO (Economy function) will re-activate when key switch is turned “OFF”.

8. Service Mode – How to Start Dr.ZX with Service Mode (1/5) Turn key switch “OFF”.

Wait more than ten(10) seconds.


Switch on the engine-learning switch.


Switch on Palm.

Start Dr.ZX.

Select “EPVC_Mid”.

Start mode.

Confirm model.

Confirm current Dr.ZX mode.

Select Special function.

Service menu.

Check Engine Learning Data

mode

service

Monitor Panel LCD (Liquid Crystal Display) Control

Change Parameter.

Activate or Deactivate Changed Parameters

8. Service Mode – How to Start Dr.ZX with Service Mode (2/5) (a) Turn key switch “OFF”

(b) Switch on the Engine-learning switch

Stamp

NOTE Wait more than ten (10) seconds, after key switch is turned off.

ZX110 & up, 120C & up

ZX70/80/75US/75UR & 80C

8. Service Mode – How to Start Dr.ZX with Service Mode (3/5) (c) Connect Dr.ZX to equipment.



8. Service Mode – How to Start Dr.ZX with Service Mode (4/5) (d) Turn key switch “ON”




(f) Start Dr.ZX


(g) Select “EPVC_Large”

(h) Start service mode


Tap “ ” of EPVC_Mid.

Tap “START”.


8. Service Mode – How to Start Dr.ZX with Service Mode (5/5) (j) Service mode confirmation

(k) Select “Special Function”

Tap “Rechecked”.

Tap “ ” of “Special Function”.

(l) Service mode menu

9. Service Mode – Learning Data Display (1/2) Data shows EC motor position when engine stop or engine running on maximum speed. Service menu.

mode

Select “Learning Data Display”.


Position display.

will


Position display/.

will

9. Service Mode – Learning Data Display (2/2) (a) Select “Learning Data Display”.

(b) Select item

(c) Engine stop position

Tap “ ” of “Learning Data Display” in service mode menu.



NOTE “Boom Angle Sensor Correction Value” & “Arm Angle Sensor Correction Value” are used for equipment which has lifting load monitor (option item).

(c) Engine max. speed position


10. Service Mode – Monitor Panel LCD Control (1/2) This function is able or disable to display actual engine speed and/or hydraulic oil temperature on monitor panel LCD( Liquid Crystal Display). LCD (Liquid Crystal Display)

Display Select Switch This switch will changeover

Monitor Panel

Service menu.

mode

Select “Monitor Display”.

Select “Engine Actual Speed”.



Select “Hydraulic Oil Temp.”.



10. Service Mode – Monitor Panel LCD Control (2/2) (a) Select “Monitor Display”.

(b) Select item NOTE “Over Load Alarm” only apply to equipment which has lifting load monitor (option). “Hyd. Oil Filter LED” only applies to equipment which has high specification full-flow filter (option)

Tap “ ” of “Monitor Display” in service mode menu.

Tap “ ” of item you want to view on monitor panel.

(c) Select control

(c) Execute

(c) Quit

Tap “Disp” for allow to display information, and tap “NoDisp” for not allow to display information.

Tap “Execute” for activate control.

If execution is completed, above message will display. Tap “ESC” for quit.

11. Service Mode – Parameter Change (1/4) Please click here for view items can be changed parameters. Service menu.

mode

Confirmation screen.

Select “Parameter Change”.

Select item.

Enter parameter.

Tap “Execute”.

End message.

Tap “ESC”.


11. Service Mode – Parameter Change (2/4) (a) Select “Parameter Change”

(b) Select item Tap “ ” or “ changeover items.



(c) Enter figures

Tap entering column, figures to be adjusted.

and

” to

(d) Tap “Execution”

enter

TIP You can use keyboard to enter figures. Tap “123” on GRAFFITI are.

11. Service Mode – Parameter Change (3/4) (e) Confirmation screen

Confirmation screen will display. If figures are correct, tap “Execute”.

(f) Quit

Tap “ESC” for quit.

NOTE Changed parameter will reflect to computer immediately after quit.

11. Service Mode – Parameter Change (4/4) Items can be changed parameters (vary by model)

12. Stand Alone Mode - How to Start Dr.ZX with Stand Alone Mode (1/2) Switch on Palm.

Start Dr.ZX.


Main screen.

Change password

View manuals.

Play recorded monitoring data.

12. Stand Alone Mode - How to Start Dr.ZX with Stand Alone Mode (2/2) (a) Switch “ON” Palm


(c) Select “EPVC_Mid”


(b) Start Dr.ZX

NOTE No need to hook up with equipment.

(d) Main screen


13. Stand Alone Mode – Change Password (1/3) Main screen.

Tap “Password”.

Enter current password.

New password will apply.


Enter password.

new

Re-enter password.

new

13. Stand Alone Mode – Change Password (2/3) (a) Main screen


TIP You can use keyboard to enter password. Tap “abc” on GRAFFITI are. Tap “Password”.

(c) Tap “Execute”

Enter current password. password is zx2000.

Default



13. Stand Alone Mode – Change Password (3/3) (f) Re-enter new passwrod


(h) Tap “ESC”

Password has been changed.

14. Stand Alone Mode – View Manuals (1/2) Main screen.

Tap “Op Manual”.

Select Manual.

View operation mode manual.

View service mode manual.

View learning manual.

engine mode

14. Stand Alone Mode – View Manuals (2/2) (a) Main screen

(b) Select Manual

Tap ”Op. Manual”.

Tap “ ” of mode that you want to view manual.

(c) Operation mode manual

(d) Service mode manual


(e) Engine learning mode manual

15. Stand Alone Mode – Play Recorded Data (1/2) Main screen.

Tap Disp”.

“Record

Select data bank.

NOTE To play recoded data, you have to record monitoring data before.

Play data.

recorded

15. Stand Alone Mode – Play Recorded Data (2/2) (a) Main screen

(b) Select data bank

(c) Recoded data

Tap ”Record Disp”.

Tap number of data bank that you want to play, and tap “Play Back”.

Recorded monitoring data will display. Tap “ESC” to quit.

EPVC_Mini Operation Manual Hitachi Construction Machinery Co. Ltd.


1. 2. 3. 4. 5. 6. 7. 8. 9.

Necessary Tools & Cable Connection Function How to Start EPVC_Mini Displaying & Deleting Fault Code History Troubleshooting Fault Codes List Zone check Monitoring Current Correction



(b) Serial cable





Serial cable

Palm OS PDA

Palm

Serial cable


to

Dr.ZX cable

Equipment

2. Function EPVC_Mini

Fault Code Disp & Del This function will show or delete fault code & operation history that memorized in controller. Controller can keep 59 records. If more than 59 fault code and/or operation occurred, controller would overwrite latest information to oldest record. Computer will

Troubleshooting This function will display fault code that controller is sensing. If any trouble is occurring, PDA will shoe fault code. If PDA could not detect any fault, PDA will display “00” on each items.

ZONE Check This function will display current boom & swing position.

Monitor Display This function allows monitoring item. You can check four items in once.

Current Correction This function allows to correct following items (a) Boom & swing deceleration currency (adjusting range is +/- 100 mA) Use this function when you feel deceleration speed is too slow. (b) Boom stop position (adjusting range is +/- 20 degree) Use this function when you feel boom stop position it too close or far.

3. How to Start EPVC_Mini -1/3 Turn key switch “OFF”.



Switch on PDA

Start Dr.ZX.

Kind menu will display. Select “EPVC_Mini”.

Main menu will display. Select “Mu” type.

Software version will display. Select “Start”.

Equipment information will display. Select “OK”.

Main menu will display.

3. How to Start EPVC_Mini -2/3 (a) Turn key switch “OFF”

(b) Connect cable to equipment

(c) Turn key switch “ON”

Remove small oval-shape plastic cap locate on right side of cab. Pull connector from hole, and connect PDA.

(d) Switch on PDA

(e) Start Dr.ZX

(f) Kind menu

Above shows PalmOne m500. Switch location is vary by model.

Tap “Dr.ZX” icon.

Tap “ ” of “EPVC_Mini”.

3. How to Start EPVC_Mini -3/3 (g) Main menu

(h) Software version

(i) Equipment information

Tap “ ” of “Mu Type”. Tap “Kind Menu” to back to kind menu.

Software version will display. Tap “Start” to continue. Tap “Exit” to back to main menu.

Equipment information will display. Tap “OK” to continue. Tap “Model Menu” to back to software version display screen.

(j) Item menu

Item menu will display.

4. Displaying & Deleting Fault Code History -1/3 .Select “Fault Code Disp & Del” in item menu.

No fault code are detected.

Message display.

Fault (s) detected.

Fault code(s) will display.

Tap “Info”.

Content of fault will display.

Tap “Delete”

All Fault history will delete.

Tap “Exit”

Will Back to item menu.

are

will

4. Displaying & Deleting Fault Code History -2/3 (a) Item menu

Tap “ ” of “Fault Code Disp & Del”.

(b) No faults detected

If there aren’t any fault recorded in controller, above message will display. Tap “Exit” to

(c) Faults detected

(e) Check meaning of code

(f) Meanings

Fault codes will display (max. 59 ” or “ ” to faults). Tap ““ changeover screen.

Tap “Info.”

Meaning of each code will display. Tap ““ ” or “ ” to check other code. Tap “Exit” to back to fault code list.

4. Displaying & Deleting Fault Code History -3/3 (g) Delete codes

(h) Confirmation screen

(c) End message

Tap “Delete”. This will clear all fault code history recording in controller.

Tap “Yes” to delete code. Tap “NO” to back to code list.

When clearing is finished, end message will display. Tap “OK” to back to item menu.

5. Troubleshooting (a) Item menu

(b)List of fault codes

(c) Check meaning of fault code

Tap “ ” of “Troubleshooting” in item menu.

If any faults are occurring, fault code will display. If no faults are occurring, code will display as “00”. Tap “HOLD” to check content of fault.

Tap “Info.” to show meaning of each code. Tap “Exit” to back to item menu.

(d) Meaning of fault code

Meaning will display. Tap “Exit” to back to list of fault code.

6. Fault Codes List List of Codes Code Description

Code

10

Abnormal CPU condition code register

75

Excessive swing sensor output signal (5V side)

11

Abnormal CPU General Register

80

Abnormal boom angle sensor (0V side)

12

Abnormal CPU mode diagnosis

81

Abnormal swing angle sensor (0V side)

18

Abnormal Interruption test

84

Abnormal boom angle sensor (5V side)

19

Abnormal 16 bit timer (CH1)

85

Abnormal swing angle sensor (5V side)

1A


A0

Abnormal 12V power voltage (Less than 10V)

1B


A1

Abnormal 12V power voltage (More than 16V)

1C

Abnormal 8 bit timer

F0

Initial setting has been done properly

1D

Abnormal internal watch dog

F1

Deactivate auto boom stop

20

Abnormal RAM read / write

F2

Activate auto boom stop

40

Abnormal boom-up solenoid

F3

Boom entered to critical zone with deactivating auto boom stop

41

Abnormal swing-right solenoid

F4

Boom entered to critical zone with activating auto boom stop

43

Abnormal pilot shut-off relay

F5

Boom moved out from critical zone

50

Abnormal boon sensor (0V side)

F6

Boom moved doper in the critical zone.

51

Abnormal swing sensor (0V side)

54

Abnormal boon sensor (5V side)

55

Abnormal swing sensor (5V side)

60

Faulty boom sensor initial set value (Lower limit)

62

Faulty swing sensor initial set value (Lower limit)

64

Faulty boom sensor initial set value (Upper limit)

66

Faulty swing sensor initial set value (Upper limit)

70

Excessive boom sensor output signal (0V side)

71

Excessive swing sensor output signal (0V side)

74

Excessive boom sensor output signal (5V side)

7. Zone check -1/3 (a) Item menu

(a) Item menu

Tap “ ” of “Zone Check”.

Current boom & swing position will display. Tap “Exit” to back to item menu.

7. Zone check -2/3 Boom Deceleration / Stop Zone Max boom up

B1

Right swing

B2

BJL2

BJL1

Max. swing (Right side)

Boom lower

B4

B7

Center swing Position

B5

BJL6

BJL4

BJL3

B3

Left swing

B6

Max. swing (Left side)

Code

Description

Code

Description

BJL

Zone judging line by boom angle.

B5

Boom up deceleration zone

B1

Boom up critical zone

B6

Boom up normal zone

B2

Boom up stop zone

B7

Boom up deceleration zone (Height limit)

B3

Boom up deceleration zone

B4

Boom up deceleration zone (front of operator)

7. Zone check -3/3 Swing Deceleration / Stop Zone Max boom up

Boom lower

Max. swing (Right side)

S6 S1

Right swing

SJL4 SJL5

S2 Center swing Position

S3

SJL2

SJL3

Left swing Max. swing (Left side)

Code

Description

S4

Code

Description

BJL

Zone judging line by boom angle.

S3

Right swing deceleration zone

SJL

Zone judging line by swing angle.

S4

Right swing deceleration zone

S1

Right swing critical zone

S5

Right swing normal zone

S2

Right swing stop zone

S6

Right swing deceleration zone (End of right swing)

8. Monitoring

Selected item

(a) Item menu

(b) Item menu

Tap “ ” of “Monitoring Display”.

Tap “ ” of item you want monitor. You can monitor four items in once. Clear item(s).

(c) Start monitoring

(d) Monitoring

Tap “Start” to start monitoring.

Item(s) that you selected will display (information will vary by item). Tap “Hold” to pause data, and tap “Exit” to quit monitoring.

selected



9. Current Correction –1/2 (a) Item menu

(b) Item menu

(c) Changing value

Tap “ ” of “Current Correction”.

Tap “ ” of item you want change current.

Tap figures you want to change, and tap “OK”. To find figures tap “ ” or “ ”. If you selected “boom stop position” unit will be degree.

(d) Confirmation screen

(e) Enter password

TIP You can use keyboard to enter password. Tap “abc” on GRAFFITI area.

Confirm figures you changed, and tap “OK”. If you want to correct, tap “Exit”.

To send figures to computer in equipment, you have to enter password. Tap password area, and enter “FF”.

9. Current Correction –2/2 (f) Enter password

(g) End message

After entering password, tap “OK”.

End message will display. Tap “Exit” to quit.

HMS_LargeMid Operation Manual Hitachi Construction Machinery Co. Ltd.

NOTE This manual is based on Hitachi ZX series. Screen / Function / Procedure are vary by model. Downloaded data will belong to customer. Shall not disclose data to third parties, or to even internal personnel, if they aren’t authorized.

1. Necessary Tools & Cable Connection 2. Function ICX INITIALIZING 3. ICX Initializing – How to start Dr.ZX 4. ICX Initializing – General Flow 5. ICX Initializing – Set Time Difference from GMT 6. ICX Initializing – Set Local Time 7. ICX Initializing – Synchronize Service-meter 8. ICX Initializing – Model Code & Serial No. Setting DOWNLOADING 9. Data Downloading – How to Start Dr.ZX 10. Data Downloading – Download 11. Data Downloading – Check Downloaded Data ICX DIAGNOSIS 12. ICX Self Diagnoses – Flow 13. ICX Self Diagnoses – Operation CHANGE PASSWORD 14. Change Password – Flow 15. Change Password – Operation



(b) Serial cable





Serial cable

Palm OS PDA

Palm

Serial cable


to

Dr.ZX cable

Equipment

2. Function HMS_LargeMid NOTE HMS_LargeMid only apply to ZX & C series excavators.

ICX Initializing Set Time Difference from GMT Set Local Time Synchronize Service-Meter Reading Set Model Code & Serial No. Clear ICX Internal Memory

Perform this function when following cases occur. (a) Deliver new equipment to customer. (b) Replace ICX. (c) Error on downloaded data.

Data Downloading Data Download Save Data Check

Perform this function when you want to download data from equipment.

ICX Self Diagnosis

Perform this function when error(s) on downloaded data.

Change Password

Perform this function when you want to change password.

3. ICX Initializing - How to start Dr.ZX -1/5 Turn key switch “OFF”.

Confirm the engine-learning switch is OFF.



Switch on Palm.

Start Dr.ZX.

Select “HMS_LargeMid” .

Select “Communication Start”.

Select “Set-ICX”.

Enter password.

Tap “Start”.

Select “ICX Initial Setting”.


3. ICX Initializing - How to start Dr.ZX -2/5 (a) Turn key switch “OFF”


Stamp

Hitachi ZAXIS110 & up John Deere 120C & up

Hitachi ZAXIS70, 80, 75US, 75UR, 135US, 225US John Deere 80C, 135CRTS, 225CCL RTS

3. ICX Initializing - How to start Dr.ZX -3/5 (c) Connect Dr.ZX to equipment.

Connect Hitachi ZAXIS110 & up John Deere 120C & up

Connect

Hitachi ZAXIS70, 80, 75US, 75UR, 135US, 225US John Deere 80C, 135CRTS, 225CCL RTS

3. ICX Initializing - How to start Dr.ZX -4/5 (d) Turn key switch “ON”




(f) Start Dr.ZX


(g) Select “HMS_LargeMid”

(h) Select “Communication Start”

(i) Select “Set-ICX”.

Tap “ ” of “HMS_LargeMid”.

Tap “ ” of “Communication Start”.

Tap “ ” of “Set-ICX”.

3. ICX Initializing - How to start Dr.ZX -5/5 (f) Enter password.

(g) Tap “OK”

TIP You can use keyboard to enter password. by tap “abc” or “123” on GRAFFITI area. After enter password, tap “OK”.

Tap entering column, and enter password. Default password is zx2000.

(i) Tap “Start”

(j) Select “ICX Initial Setting”

Tap “ ” of “ICX Initial Setting”. If “ICX Initial Setting “ is not in menu, tap “ ” or “ ” to changeover menus.

(j) ICX initializing menu

4. ICX Initializing – General Flow NOTE Perform ICX initialization on following cases. (a) When delivered new equipment to customer. (b) When replaced ICX. (c) When error(s) on downloaded data.

Set time-difference from GMT.

Set local time.

Synchronize service meter reading.

Set model code & serial no.

5. ICX Initializing – Set Time Difference from GMT -1/2 (a) Select enter Time Diff. from UTC

(b) Check current time difference

(c) Select time difference

Tap “ ” of “Enter Time Diff. from UTC”. If item is not in menu, tap “ ” or “ ” to changeover menus.

Check current time difference. If it is correct tap “ESC”, if you want to correct, tap “Correct”. Time difference table is on next page.

Tap up-arrow or down-arrow to find correct time difference.

(d) Set time difference

(e) Confirmation screen

If you find correct time difference, tap “OK”.

Tap “OK”

5. ICX Initializing – Set Time Difference from GMT –2/2

6. ICX Initializing – Set Local Time -1/2 (a) Select Enter Date and Time

(b) Check local time

Tap “ ” of “Enter Date and Time”. . If item is not in menu, tap “ ” or “ ” to changeover menus.

Check local time. If it is wrong, tap “Correct” for correction.

NOTE Please carry out this setting, after set time difference from GMT.

(c) Correct local time

TIP You can use keyboard to enter password. by tap “abc” or “123” on GRAFFITI area. Tap entering column current local time.

and

enter

6. ICX Initializing – Set Local Time -2/2 (d) Tap “OK”

(e) Check local time

(f) Confirmation screen

After entering local time, tap “OK”.

If local time is correct, tap “OK” for set. If not correct, tap “NG” to re-enter.

Tap “OK”

7. ICX Initializing – Synchronize Service-meter (b) Select Hour Meter Setting

(c) Check current service meter

(d) Confirmation screen

Tap “ ” of “Initial Hour Meter Setting”. . If item is not in menu, tap “ ” or “ ” to changeover menus.

If figures are difference, tap “Set” for synchronizing. ICX will set it hour meter as external hour meter.

Tap “OK”.

8. ICX Initializing – Model Code & Serial No. Setting -1/2 (b) Select Enter Model & Serial no.

(c) Tap “OK”

Even if model code & Serial no. are correct, tap “Correct”.

Tap “ ” of “Enter Model and Serial No.”. If item is not in menu, tap “ ” or “ ” to changeover menus.

(e) Enter model code

If model code and/or serial no. are incorrect, tap column, and enter correct model code and/or serial no. Equipment model code & serial no. are stamp on name plate.

(d) Tap “Correct”

NOTE-1 If PIN code is “HCM 1G600 L 00123456” Model code is 1G6. Serial no. is 123456.

NOTE-2 When entering model code, you have to add “0” (zero) in front of model code. For example, if model code is 1G6, you have to enter 01G6.

TIP You can use keyboard to enter password. by tap “abc” or “123” on GRAFFITI area.

8. ICX Initializing – Model Code & Serial No. Setting -2/2 (f) Tap “OK”

(g) Confirmation screen

(h) Internal memory clear

After correcting, tap “OK”.

Tap “OK”

When initialize ICX, you have to clear ICX internal memory. Otherwise you can’t view data in some cases.

(i) Memory clearing

(j) Tap “OK”

NOTE Shall not download immediately after memory clear, because data is empty (Dataviewer could not recognize empty data as downloaded data. Operate equipment at least an hour, and download data.

9. Data Downloading – How to Start Dr.ZX -1/5 Turn key switch “OFF”.




Switch on Palm.

Start Dr.ZX.



Select “Data Download”.

Select “Data Download”.

Download Menu

9. Data Downloading – How to Start Dr.ZX -2/5 (a) Turn key switch “OFF”


Stamp

ZX110 & up, 120C & up

ZX70/80/75US/75UR & 80C

9. Data Downloading – How to Start Dr.ZX -3/5 (c) Connect Dr.ZX to equipment.

Connect ZX110 & up, 120C & up

Connect

ZX70/80/75US/75UR & 80C

9. Data Downloading – How to Start Dr.ZX -4/5 (d) Turn key switch “ON”




(f) Start Dr.ZX







Tap “ ” of “Data Download”

9. Data Downloading – How to Start Dr.ZX -5/5 (d) Download menu

10. Data Downloading – Download Flow Select “Data Download”

Select “Data Download”

Downloading.

Quit downloading.

Palm Operation (a) Select “Data Download”

(b) Downloading

(c) Quit download

Tap “ ” of “Data Download”.

Download will start automatically after selecting data download. If you want to cancel download, tap “Cancel”.

Download will start automatically after selecting data download. If you want to cancel download, tap “Cancel”.

11. Data Downloading – Check Downloaded Data Flow Select “Save Data Check”.

View data.

Palm Operation (a) Select “SaveDataCheck”

(b) View data

Tap “ ” of “SaveDataCheck”.

Download data have not uploaded to PC will display. Tap “OK” to quit.

12. ICX Self Diagnoses – Flow Turn key switch “OFF”.




Switch on Palm.

Start Dr.ZX.




Enter password.

Tap “Start”.

Select “ICX Diagnosis”.

If errors shown, “Retry”.

are tap

13. ICX Self Diagnoses – Operation -1/5 (a) Turn key switch “OFF”


Stamp

ZX110 & up, 120C & up

ZX70/80/75US/75UR & 80C

13. ICX Self Diagnoses – Operation -2/5 (c) Connect Dr.ZX to equipment.


Connect

ZX70/80/75US/75UR & 80C

13. ICX Self Diagnoses – Operation -3/5 (d) Turn key switch “ON”




(f) Start Dr.ZX








13. ICX Self Diagnoses – Operation -4/5 (f) Enter password.

(g) Tap “OK”



(i) Tap “Start”

(j) Select “ICX Diagnosis”

Tap “ ” of “ICX Initial Setting”. If “ICX Initial Setting “ is not in menu, tap “ ” or “ ” to changeover menus.

13. ICX Self Diagnoses – Operation -5/5 (f) No error(s) detected

If errors have not detected, above message will display. Tap “ESC” to quit.

(g) Error(s) detected

(h) Still error has detected

(h) Still error has detected

If any errors have detected, error code will display. Tap “Retry” for confirmation.

If still errors have detected, error code will display. Tap “Detail” to check content of each error.

Content of error will display. Tap “ ” or “ ” to changeover error. Tap ”ESC” to quit.

14. Change Password – Flow Turn key switch “OFF”.




Switch on Palm.

Start Dr.ZX.




Enter password.

Tap “Password”.

Change password.


15. Change Password – Operation -1/5 (a) Turn key switch “OFF”


Stamp

ZX110 & up, 120C & up

ZX70/80/75US/75UR & 80C

15. Change Password – Operation -2/5 (c) Connect Dr.ZX to equipment.


Connect

ZX70/80/75US/75UR & 80C

15. Change Password – Operation -3/5 (d) Turn key switch “ON”




(f) Start Dr.ZX








15. Change Password – Operation -4/5 (f) Enter password.

(g) Tap “OK”



(i) Tap “Password”


TIP You can use keyboard to enter password. Tap “abc” on GRAFFITI are. Enter current password. password is zx2000.

Default

15. Change Password – Operation -5/5 (c) Tap “Execute”



(f) Re-enter new password


(h) Tap “ESC”


MIC Mining Super Large Excavators (EX1200-5 & up) Monitoring System

Operation Manual

Hitachi Construction Machinery Co. Ltd.

1. Necessary Tools & Cable Connection 2. Connector Location on Equipment for Monitoring 3. How to start MIC_Mining 4. Using CODE by Situation CODE 5. Code “SAD-P” 6. Code “SAI-P” 7. Code “DDL-P” 8. Code “MEC-P” 9. Code “SEC-P” 10. Code “SEC-P”

1. Necessary Tools & Cable Connection Necessary tools

Dr.ZX must be installed. Hitachi recommends following models. SONY CLIe PEG-TJ25 PalmOne Inc. m125 / 130 / 500 / 505 / 515 Tungsten T2 / T3 / C

(b) HotSync® Serial cable

(c) Download cable

Purchase from local market. Provide cable that adapt to your Palm.


Palm

Serial cable

Download cable

Equipment

2. Connector Location on Equipment for Monitoring (a) EX1200-5

(b) EX1200-5C

(c) EX1900-5 & up

3. How to start MIC_Mining – 1/3 Turn key switch to off position.

Connect cable equipment.

to

Check lamp on download cable is off.

Check jumper connector is not connecting to cable.

Turn key switch to on position.

Check lamp download cable blinking.

on is

Switch on a PDA.

Start Dr.ZX

Start MIC_Mining.

3. How to start MIC_Mining – 2/3 (01) Turn key switch “OFF”

(02) Connect cable to equipment

(03) (c)Check Turn key Jumper switch connector “ON”

Connect cable to equipment. Make sure that key switch is at of position. Otherwise there is a possibility that fuse will burn out.

Make sure that nothing is connected to jumper connector on download cable.

(c) Turn (04) Turn key key switch switch “ON” “ON”

(05) Check lamp is blinking

(06) Switch on PDA

Check lamp on cable is blinking at a certain interval.

Above shows PalmOne m500. Switch location is vary by model.

3. How to start MIC_Mining – 3/3 (07) Start Dr.ZX

(08) Kind menu

Tap “Dr.ZX” icon.

Tap “ ” of “EPVC_Mini”.

(10) Quit MIC_Mining

Tap home icon.

(09) Main screen

4. Using CODE by Situation When deliver equipment to customer.

SAD-P

Initialize DLU

When replace DLU.

SAI-P

Set equipment serial no. recorded in DLU & initializing.

Download data from equipment.

DDL-P

When data could not view on data viewer.

MEC-P

Clear DLU internal memory.

Troubleshooting

SEC-P

Check communication line between sensor & controller.

CMC-P

Check communication line between controller & DLU.

5. Code “SAD-P” –1/9 When perform this code Perform this code, when you deliver equipment to customer. Otherwise DLU would not record monitoring data properly, and also you or your customer could not view monitoring data by viewer.

Flow of this code Set time difference from GMT.

Set local date & time.

Set service reading.

Clear memory in data logger.

Check information recorded in data logger.

Confirmation

meter

Check equipment serial no. recorded in Data logger.

5. Code “SAD-P” –2/9 (01) Set time difference

(02) Date & Time adjustment

Tap “ ” to set time difference between GMT. List of time difference is at Code “SAD-P” –9/9.

Tap menu icon.



Tap “SettingAdjustment” menu.

tools

(05) Date & Time adjustment TIP You can use keyboard to enter password. Tap “abc” or “123” on GRAFFITI area.

Enter name of person who will set date & time at name column, and enter clock at work code column.

in

Tap “Next”.

5. Code “SAD-P” –3/9 (06) Date & Time adjustment

(07) Date & Time adjustment te


Date & time current recorded in DLU will display. If you have to adjust, tap “Change”, if no need to change, tap “Set”.

Tap “Date”.

Tap “Today”. Date & year will set automatically. Before setting date, confirm date on Palm is same as local.




Tap “Time”.

Tap hour and adjust to local by tapping “ ” “ ”.

Tap minute and adjust to local by tapping “ ” “ ”.

5. Code “SAD-P” –4/9 (12) Date & Time adjustment




If date & time are same as local, tap “Set”.

Message will display. Tap “Ok” to set date & time. Tap “Back” to correct date & time.

(15) Service meter adjustment



Main screen

Tap menu icon.


in

tools

5. Code “SAD-P” –5/9 (18) Service meter adjustment

(19) Service meter adjustment TIP You can use keyboard to enter password. Tap “abc” or “123” on GRAFFITI area.

Tap “Next”.

Enter name of person who will set service meter at name column, and enter run at work code column.



If service meter reading is not match to equipment, tap “Change”.

Tap “ ” “ ”, and adjust service meter reading to actual equipment.


5. Code “SAD-P” –6/9 (23) Service meter adjustment

(24) Serial no. check


Message will display. Tap “Ok” to set service meter reading. Tap “Back” to correct service meter reading.

Main screen

Tap menu icon.


(27) Serial no. check TIP You can use keyboard to enter password. Tap “abc” or “123” on GRAFFITI area.


in

tools

Enter name of person who will check serial no. at name column, and enter serial-no at work code column.

5. Code “SAD-P” –7/9 (28) Serial no. check

(29) Serial no. check.


Tap “Next”.

If serial no. does not match to equipment, carry out “SAI-p”. Tap “Set”.

Tap “Ok”.



(32) Confirmation

Even serial no. is correct, please carry out memory clear, when deliver new equipment to customer. Otherwise data will corrupt.

Tap “Ok”.

Main screen

5. Code “SAD-P” –8/9 (33) Confirmation

(34) Confirmation

(35) Confirmation

Tap menu icon.

Tap “SystemCheck” in tools menu.

Confirm every information on this screen are correct. If not, please re-adjust. If serial no. doesn’t match, perform SAI-P.

5. Code “SAD-P” –9/9

6. Code “SAI-P” –1/9 When perform this code Perform this code, when you replaced DLU. Otherwise you can’t view monitoring data on data viewer.

Flow of this code Set no.

equipment

Set service reading.

serial


Set time difference from GMT.

meter

Check equipment serial no. recorded in Data logger.


Set local date & time.

6. Code “SAI-P” –2/9 (01) Serial no. correcting

(02) Serial no. correcting

Main screen

Tap menu icon.




(05) Serial no. correcting TIP You can use keyboard to enter password. Tap “abc” or “123” on GRAFFITI area.

Enter name of person who will set serial no. at name column, and enter serial-no at work code column.

in

Tap “Next”.

tools

6. Code “SAI-P” –3/9 (06) Che Serial no. correcting

(07) Serial no. correcting. TIP You can use keyboard to enter password. Tap “abc” or “123” on GRAFFITI area.

Serial no. currently recorded in DLU will display. Tap “Change”.

Tap serial no. column, and enter correct serial no.




After entering correct serial no., tap “Set”.

If serial no. you entered is correct, tap “Ok”. If you want to re-enter serial no., tap “Back”.

Tap “Yes” to clear DLU internal memory. Otherwise data will corrupt.

6. Code “SAI-P” –4/9 (11) Serial no. correcting

(12) Set time difference


Tap “Ok”.

Tap “ ” to set time difference between GMT. List of time difference is at Code “SAI-P” –9/9.

Tap menu icon.


(15) Date & Time adjustment TIP You can use keyboard to enter password. Tap “abc” or “123” on GRAFFITI area.


in

tools

Enter name of person who will set data & time at name column, and enter clock at work code column.

6. Code “SAI-P” –5/9 (16) Date & Time adjustment


(18) Date & Time adjustment te

Tap “Next”.

Date & time current recorded in DLU will display. If you have to adjust, tap “Change”, if no need to change, tap “Set”.

Tap “Date”.




Tap “Today”. Date & year will set automatically. Before setting date, confirm date on Palm is same as local.

Tap “Time”.

Tap hour and adjust to local by tapping “ ” “ ”.

6. Code “SAI-P” –6/9 (22) Date & Time adjustment





If date & time are same as local, tap “Set”.




Message will display. Tap “Ok” to set date & time. Tap “Back” to correct date & time.

Main screen

Tap menu icon.

6. Code “SAI-P” –7/9 (28) Service meter adjustment

(29) Service meter adjustment TIP You can use keyboard to enter password. Tap “abc” or “123” on GRAFFITI area.


in

tools

Enter name of person who will set service meter at name column, and enter run at work code column.




Tap “Next”.

If service meter reading is not match to equipment, tap “Change”.

Tap “ ” “ ”, and adjust service meter reading to actual equipment.

6. Code “SAI-P” –8/9 (33) Service meter adjustment


(35) Confirmation

Message will display. Tap “Ok” to set service meter reading. Tap “Back” to correct service meter reading.

Main screen

(36) Confirmation

(37) Confirmation

(38) Confirmation

Tap menu icon.


Confirm every information on this screen are correct. If not, please re-adjust.

6. Code “SAI-P” –9/9

7. Code “DDL-P” –1/5 When perform this code Perform this code, when you attempt to download monitoring data from equipment

Flow of this code Enter name of person who will attempt to donwload.

Set time difference from GMT.

NOTE Downloaded data will belong to customer. Shall not disclose data to third parties, or to even internal personnel, if they aren’t authorized.

Start download.

End message display

will

7. Code “DDL-P” –2/5 (01) Enter name

(02) Set time difference TIP You can use keyboard to enter password. Tap “abc” or “123” on GRAFFITI area.

Tap name column, and enter name who attempt to download. If you already registered, tap “ ” to find your name.

(03) Download

Tap “Next”.

Tap “ ” to set time difference between GMT. List of time difference is at Code “DDLP” –3/5.

(04) Download

(05) Download

Information will display. Tap “OK” to quit.

7. Code “DDL-P” –3/5

7. Code “DDL-P” –4/5 Caution Caution - 01

Caution - 02

Caution - 03

Do not terminate palm application while downloading. Otherwise data will corrupt.

Do not change key switch to any position while downloading. Otherwise data will corrupt.

Do not disconnect cables while downloading. Otherwise data will corrupt.

7. Code “DDL-P” –5/5 Errors If any error occurred, please take following procedure, and retry download. Turn key switch to off position.

Disconnect cables.

download

Quit tools running on Palm.

Connect cable equipment.

to

Check lamp on download cable is off.

Check jumper connector is not connecting to cable.

Turn key switch to on position.

Check lamp download cable blinking.

on is

Switch on a PDA.

Retry code DDL-P.

8. Code “MEC-P” –1/3 When perform this code Perform this code, when you can’t view data on data viewer, other information (such as equipment serial no., data & time, engine running hour) that recorded in DLU are correct.

Flow of this code Select “SettingAdjustment” menu.

in

Enter name & code “serial-no”.

work

Clear memory.

8. Code “MEC-P” –2/3 (01) Memory clear

(02) Memory clear

Main screen

Tap menu icon.

(04) Memory clear

(03) Memory clear


(05) Memory clear TIP You can use keyboard to enter password. Tap “abc” or “123” on GRAFFITI area.

Enter name of person who will clear internal memory at name column, and enter serial-no at work code column.

Tap “Next”.

in

tools

8. Code “MEC-P” –3/3 (06) Memory clear

(07) Memory clear

(08) Memory clear

Tap “Set”.

Tap “Ok”.

Tap “Yes”

(09) Memory clear

Tap “Ok”.

9. Code “SEC-P” –1/4 When perform this code Perform this code, when you want to check communication line between sensor to controller.

Flow of this code Select “SystemCheck” in tools menu.

Select “Conditions” is System check menu.

Select “Sensor Faults” in .system check menu.

9. Code “SEC-P” –2/4 (01) Sensor communication check

(02) Sensor communication check


Main screen

Tap menu icon.





System check main screen.

Tap menu icon.

Select “Condition” in system check menu.

9. Code “SEC-P” –3/4 (07) Sensor communication check



Equipment conditions will display/ Check figure(s) will change while operating. Information will vary by equipment models.

Tap menu icon.

Select “Sensor Fault” in system check menu.


If there is a “NG” on sensor, there will be communication fault in sensor and/or sensor line. Tap “ ” or “ ” to changeover sensor.

9. Code “SEC-P” –4/4 Sensors equip on each models EX1200-5/5C

EX1900-5

EX2500-5

EX3600-5

EX5500-5

O

O

O

O

O

NA

NA

O

NA

O

Operation Pressure Sensor

O

O

O

NA

O

Travel Pressure Sensor

O

O

O

O

O

[R] Engine Speed Sensor

O

O

O

O

O

[L] Engine Speed Sensor

NA

NA

NA

NA

O

Intake Air Temperature Sensor 1

NA

NA

NA

O

NA

Intake Air Temperature Sensor 2

NA

NA

NA

O

NA

Front Swing Temperature Sensor

NA

NA

NA

O

NA

O

O

NA

O

NA

Coolant Temperature Sensor

NA

NA

NA

O

NA

Fast-fill Pressure Sensor

NA

NA

O

O

O

Exhaust Temperature Sensor 1

O

O

NA

O

NA

Exhaust Temperature Sensor 2

NA

O

NA

O

NA

Hydraulic. Oil Temperature Sensor Fuel Temperature Sensor

Governor Angle Sensor

O = Equip on equipment NA = Not available on equipment

10. Code “CEC-P” –1/3 When perform this code Perform this code, when you want to check communication line between controller and DLU..

Flow of this code Select “SystemCheck” in tools menu.

Select “Conditions” is System check menu.

10. Code “CEC-P” –2/3 (01) Communication condition

(02) Communication condition


Main screen

Tap menu icon.





System check main screen.

Tap menu icon.

Select “Condition” in system check menu.

10. Code “SEC-P” –3/3 (07) Communication condition

Communication condition will display. If communication condition is not “OK”, please check line between controller and DLU.

Dr-ZX

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