Dr. ZX Ope Oper ati ng M anual nual Oper A. E PVC_Mid Performs Self-diagnosis, sensor output monitoring etc. on ZX70 to ZX370MTH, EX60 to E X370 Dash -2/-3/-5, and and same same range of Fi F i at-H i tachi mode model s.
B. EP E P VC_L arg rge e P erforms Sel Sel f-diag f-di agnos nosii s, senso sensorr output utput moni monitori toring ng etc. etc. on on ZX450 to ZX850 ZX850H H , E X400 to E X800 Dash-3/-5, Dash-3/-5, and same range of of F i at-Hi at-H i tachi tachi mode modell s.
C. H M S_L S_La arg rge eM id P erfo rf orms ICX I CX Self-diag Self-di agno nosis, sis, I CX set-up set-up on ZX70 ZX70 to ZX850H. ZX850H.
A. E P VCVC-Mid -Mid M id Connect the Palm Palm to the the Machine Machine Dr.ZX Connector Connector 1, Ho H How ow to Connect Connec t the Palm Pal m to Mac M achi hine ne via via vi vi a Dr.ZX 1-1, Palm with Dr.ZX software.
1-2, 1-2, H otSync tS ync®S ®Se eri al cable cable (Pur (P urc chase fro fr om local local mark marke et)
1-3, Dr.ZX comm communi unica cati tio on cabl cabl e (H (H i tachi unique uni que part, part , p/no. 447 44765 6512 12))
A. E P VCVC-Mid -Mid M id Connect the Palm Palm to the the Machine Machine Dr.ZX Connector Connector 1, Ho H How ow to Connect Connec t the Palm Pal m to Mac M achi hine ne via via vi vi a Dr.ZX 1-1, Palm with Dr.ZX software.
1-2, 1-2, H otSync tS ync®S ®Se eri al cable cable (Pur (P urc chase fro fr om local local mark marke et)
1-3, Dr.ZX comm communi unica cati tio on cabl cabl e (H (H i tachi unique uni que part, part , p/no. 447 44765 6512 12))
Connect the Palm P Palm alm M Machine achi hine ne via vi vi a Dr.Z D Dr.ZX r.ZX XC Connec Conne onnector nnec ctor 2, Ho H How ow to Connect Connec t the Pal m to the Mac Connect nnect Dr.ZX 4 pin connec connector tor to the the mac machi hine. ne. STD ST D Cab
U S Cab
Communication Cable (p/no. 4476512)
HotSync®serial cable
3, E PV C--M Mid Manual EP VC -M iid d Operating Operati Ope Operating rati ng M anual anual This man manua uall is ap applica plicable for for ZX7 ZX70 0 to ZX37 X370M TH , and and E X60 X60 to E X37 X370 dash dash 2/-3 /-3/-5 /-5 and Fiat-H F iat-H i tachi tachi model del s.
3Program 3-1, -1, 1, Start P rogram rogram
Tap Tap “Dr.ZX” Dr.ZX icon. Dr.ZX
Tap Tap “EPVC_Mid”. E PVC_M PV C_M id EPVC_Mid
Main menu will be displayed.
3-2, Operati Operation Manual on M anual Each manual shows the necessary procedures to be used before starting each mode.
3-2-1, Operation Mode This mode is used to carry out the following functions. -Self-diagnostic -Monitors/Records and Replays of certain functions -Special function (1)
Tap “Operation Operation Manual anual”. Operati on M anual
(2)
Tap “Op. Op. M Mode ode”. ode
(3)
The procedure for using the operation mode will be displayed. Tap “ESC ESC” ESC to return to the main menu.
3-2-2, Servi ce Mode Service This mode is used to carry out the following functions. -Display engine learning data -Change engine speed. -Change lubrication intervals -Change user mode display in monitor panel (1)
Tap “Op. Op. Manual Manual”.
(2)
Tap “Service Service Mode Mode”.
(3)
The procedure for using the service mode will be displayed. Tap “ESC ESC” ESC to return to the “Select Manual Screen”. Tap “ESC” again to return to main menu.
3-2-3, Engine L earning Mode Learning This procedure illustrates how to carry out engine learning. (1)
Tap “Op. Op. Manual Manual”.
(2)
Tap “Engine Engine L Learning earning Mode Mode”.
(3)
The procedure for engine learning mode will be displayed. Tap “ESC ESC” ESC to return to the “Select Manual Screen”. Tap “ESC” “ESC” again to return to main menu.
33-3, -3, 3, SelfSelf -Diagnostic -Diagnostic Note F ol l owing wi ng explanat explanatii ons are are based based on on the th e ZX200. ZX200. Screens Screens wil wi l l vary by mo model del . P l ease conf confii r m that the th e “Operati Operation on Mo M ode” proc procedur edure e has been been compl comple eted, re r efer to to 3.2.1 3.2.1 Fi F i g 3. 3. (1) M ain ain menu menu
(2) M odel del name
Tap Tap “Start”. Start
I f displaye di splayed d mode modell i s the same as the unit under
(3) F unctio uncti on menu menu
Tap Tap
“SelfSelf -Diagnostic Diagnostic Self -Diagnostic
Results” Results
test, tap “Correct Correct”. Correct
(4)-1 No failure detected
I f no failur fail ure e i s detec detected ted,, le l eft scree screen n wil wi l l be displaye displ ayed. d. Tap “E “E SC” SC ” for for return retur n to the function menu.
(4)-2 Failure detected I f any fail fai l ure ur es are detec detected, ted, er error code codes s wil wi l l be displayed di splayed as bel bel ow. (4)-2-1 (4)-2-1 F ail ail ure ur e detec detected ted
(4)-2-2 (4)-2-2 Detail Detai l of error code code Up-Arrow/Down -arrow
Tap Tap
“Deta Details” Detail ils s” Details
to
Tap Tap up-a up-arro rrow w or down-a wn-arro rrow w to scro scroll ll
display error code
display error information. Tap “ESC ESC” E SC to
information.
go to the retry screen.
(4)-2-3 Retry screen
Tap Tap
“Retry Retry
B” B
to
re-try
self-diagnostic. Tap “ESC ESC” E SC to return retur n to t o functio functi on menu. menu.
33-4, -4, Monitoring/Recording Pressure etc. Note F ol l owing wi ng explanat explanatii ons are are based based on on the th e ZX200. ZX200. Screens Screens wil wi l l vary by mo model del . P l ease conf confii r m that the th e “Operati Operation on Mo M ode” proc procedur edure e has been been compl comple eted, re r efer to to 3.2.1 3.2.1 Fi F i g 3. 3. (1) M ain ain menu menu
Tap Tap “Start”. Start
(2) M odel del name
I f displaye di splayed d mode modell i s the
(3) F unctio uncti on menu menu
Tap Tap “Monitor M onitor Display”. Display Monitor Display
same as the unit under test, tap “Correct Correct”. Correct
(4) Ent E nter er model model code code & s/no.
E nter mode modell code code and s/no. s/no. After A fter entering enteri ng tap “OK OK ” to go go to the moni monitor-selec tor-selecti ting ng OK menu menu.. I f no no mode modell code code and/or and/or s/no are entered, no monitoring data can be recorded. Ensure Engine is running in order to t M onitor ni tor Selec Sele tems Sel Sel ect I tems
(5) Monitor item selecting menu. Tap Tap the red red squa square res s to selec lect data data.. You You can sele selec ct up to four (4) items at one time. Tap uparrow/down--arrow up-arrow/down -arrow/down -arrow to scroll the menu. Tap “Start Start” to start monitoring, tap “Clear Clear” Start Clear to cancel sel sel ected ite it em, and tap “E “E ESC” SC to return to the enter model code and s/no screen.
Up-arrow/Down-arrow
(6) Monitoring screen
Tap Tap “Hold” H old to stop the Hold graph.
(7) (7) Start St art r ecordi cording ng Tap Tap “Record Record” Rec Re cord to start recording, graph will start moving after three (3) seconds. Note N ote I f no n o mode modell code code and/or and/or s/no are entered, th the e record record button wil l not not appear. appear.
(8) Select Data bank Tap Tap numb number to se selec lect a data data bank, bank, which which will ke kee ep the recorded monitoring data.
(9) (9) Confirma Confir mati tio on
I f sel sel ected cted data bank bank is i s empty empty the left scr scr een wil wi l l be displayed. displayed. Tap “Write Write” Wri te” te to re recor cord data. I f sel sel ected cted data bank bank alr al ready has data, the right ri ght scr screen wil wi ll be displayed. I f you you want overwrite recoded data in this bank, tap “Overwrite Overwrite”. Tap ”ESC ESC” Overwrite E SC to return to the data bank selecti selecting ng menu. menu.
(10)
Tap “Comment Comment” Comment to go to the next screen. E ven if you have no comments please tap “Comment Comment”. Comment
(11) Comment entering screen Enter your comments in here.
After entering your comments or if you have no comments to enter, tap “OK OK OK ”
(12) Data record confirmation screen
Tap “OK OK OK ” to record the data to the data bank you have selected. If you wish to return to the comment entry screen, tap “ESC ESC”. ESC
3-5, Replaying Recorded Data (1) Main menu
Tap “Record Record Disp Disp” to start replay.
(2) Data bank selecting screen -1 There are 16 data banks in the Palm; onl eight (8) can be displayed on the screen at one time. Tap the up-arrow/down-arrow to display 2nd screen of data.
(3) Data bank selecting screen -2 Tap a number to select the data bank you want to replay. After selecting the data bank, tap “Play Play Play Back” Back to start replay. I f you want to clear the data bank, tap the number you want to clear, and tap “Del Del” Del to clear the data bank (4) Replaying
Tap “Hold Hold” Hold to stop replay. Tap “ESC ESC” ESC to return to the data bank selection screen.
3-6, Special F unction Note Following explanations are based on the ZX200. Screens will vary by model. Please confirm that the “Operation Mode” procedure has been completed, refer to 3.2.1 Fig 3. (1) Main menu
Tap “Start Start”. Start
(2) Model name
I f the displayed model is same as the unit under test, tap “Correct Correct”. Correct
(4) Special Function Menu
Tap “ESC ESC” ESC to return to main menu.
(3) Function menu
Tap “Special Special Function unction”. Special F
3-6-1, Special F Function unction –WU WU Deactivation Deactivation Start the engine while the Hydraulic Oil temperature is cold; the machines computer will increase the engine low idle rpm from the standard low idle rpm to warm-up the Hydraulic Oil. “WU Deactivation” means, cancel this function. (1) Special function menu
Tap “WU WU Deactivation” Deactivation to deactivate (stop) the warm-up function.
(2) Confirmation screen
Tap “Execute Execute” Execute to start deactivation (stop the warm-up function).
(3) Deactivation complete screen
When deactivation is selected the left screen will be displayed. Tap “ESC ESC” ESC to return to the special function menu.
3-6-2, Special Function menu – ECO Cont Control Control Deactivation ECO control reduces the high idle rpm while all control levers/pedals are in the neutral position; this reduces noise level and fuel consumption. ECO deactivation will cancel this function. (1) Special function menu
Tap “ECO ECO Deactivation Deactivation” Deactivation to deactivate (stop) this function.
(2) Confirmation screen
Tap “Execute Execute” Execute to start deactivation (stop the ECO function)
(3) Deactivation complete screen
When deactivation is selected the left screen will be displayed. Tap “ESC ESC” ESC to return to the special function menu.
3-7, Display E ngine L earni earning ng Data & A ngle Sensor Correction Value Engine Learning Angle Note Following explanations are based on the ZX200. Screens will vary by model. Please confirm that the “Operation Mode” procedure has been completed, refer to 3.2.1 Fig 3. (1) Main menu
Tap “Start Start”. Start
(2) Model name confirmation
I f displayed model is correct, tap “Correct Correct”. Correct
(3) Service mode checking screen.
Tap “Rechecked Rechecked” Rechecked to confirm you are in service mode.
(4)
Tap “Special Special unction unction”. Special FFunct ion
(5) Function menu
Tap “L L earning Data Display Display”.
(6) L earning data display menu
Tap “ESC ESC” ESC to return to the function menu.
(7)-1 Display EC motor stop position.
Tap “EC EC M Motor Position”. on otor Stop Positi Position
(7)-2 Display information
Tap “ESC ESC” ESC to return to the learning data displa menu.
(8)-1 Display EC motor maximum speed position
Tap “EC EC M Motor otor Maximum M Maximum aximumSpeed Speed Positi Position”. on EC Motor Position
(8)-2 Display information
Tap “ESC ESC” ESC to return to the learning data displa menu.
(9)-1 Display boom angle sensor correction value
Tap “Boom Boom Angle Angle Sensor Sensor Correction Value”. Value
(9)-2 Display information
Tap “ESC ESC” ESC to return to the learning data displa menu.
(10)-1 Display arm angle sensor correction value
Tap “Arm Arm Angle Sensor Sensor Correction Correction Value”. Ar m Angle Value
(10)-2 Display information
Tap “ESC ESC” ESC to return to the learning data displa menu.
3-8, Parameters Adjustment Note -F ollowing explanations are based on the ZX200. Screen will vary by model. Please confirm that the “Operation Mode” procedure has been completed, refer to 3.2.1 Fig 3. and engine-learning switch is “ON ON” ON position. (1) Main menu
Tap “Start Start”. Start
(2) Model name confirmation
I f the displayed model is correct, tap “Correct Correct”. Correct
(3) Service mode checking screen.
Tap “Rechecked Rechecked” Rechecked to confirm you are in service mode.
(4)
Tap “Special Special FFunction unction”. unction
(5) Function menu
Tap “Parameter Parameter Change Change”.
(6) Password entering screen
Enter password, and tap “OK OK ESC” OK ”. Tap “ESC ESC to return to function menu.
(7) Item menu
Tap the up-arrow/down-arrow to select the 2nd screen of “Select Item”. Tap “ESC ESC” ESC to return to the function menu.
3-8-1, Parameter Adjustment (Engine (E ngine Speed) Speed) Following procedures are based on “Li speed adjustment”; the screen will vary depending on selected item. (1) Item menu
Tap “L L i speed adjustment”. adjustment
(2) Adjusting screen
Enter figures, and tap “Execution Execution”. ESC” Execution Tap “ESC ESC to return to the item menu.
(3) Figure confirming screen
Confirm figures you wish to adjust and tap “Execute Execute” Execute to make adjustment.
(4) Adjustment completed screen. After the adjustment is complete, left screen will be displayed. Tap “ESC ESC” ESC to return to the Item Menu.
3-9, Changing The User Mode Di Display Monitor Panel splay on on M onitor P anel Note -F ollowing explanations are based on the ZX200. Screens will vary by model. This section describes how to set-up the displayed information on the hour-meter display. Please confirm that the “Operation Mode” procedure has been completed, refer to 3.2.1 Fig 3.and engine-learning switch is “ON ON” ON position. Following explanations is based on display “E Engine Speed”. ngine Actual Speed Speed (1) Main menu
Tap “Start Start”. Start
(2) Model name confirmation
I f the displayed model is correct, tap “Correct Correct”. Correct
(3) Service mode checking screen.
Tap “Rechecked Rechecked” Rechecked to confirm you are in the service mode.
(4)
Tap “Special Special FFunction unction”. unction
(5) Function menu
Tap “Monitor Monitor Display”. Display
(6) Item menu
Tap “Engine Engine Speed“. Tap “ESC ESC” Engine Actual Actual Speed ESC to return to function menu.
(7) Display / No Display selecting menu
Tap “Disp Disp” Disp to display engine actual speed on the hour meter display. I f you do not wish to show engine actual speed, tap “No No Disp Disp”. Disp
(8) Confirming screen
Confirm information you wish to display, and tap “Execute Execute”. ESC” Execute Tap “ESC ESC to return to item menu
(9) Completed screen
I f the set-up is completed, left screen will be displayed Tap “ESC ESC” ESC to return to the Item Menu.
3-10, Changing Password Note -I f you change your password, the new password will apply to all Dr.ZX software, even changing password on EPVC-Mid. (1) Main menu Tap “Password Password”. Password
(2) Enter current password
Enter current password, and tap “Execute Execute”. Execute Tap “ESC ESC” ESC to return to the main menu. NOTE. NOTE . I nitial password is zx2000 (lower case zx) (lower case
(3) Enter new password
Enter new password, and tap “Execute Execute”. Execute
(4) New password confirming screen
Enter new password again to confirm new password, and tap “Execute E xecute” Execute xecute
(5) Completed screen
I f password has been changed, left screen will be displayed. Tap “ESC ESC” ESC to return to the main menu.
B. EPVCarge EPVC-L Large 1, How to Connect the Palm to the Mach Machine Machine ine via via Dr.ZX Dr.ZX Connector Connector 1-1, Palm with Dr.ZX software.
1-2, H otSync®Seri al cable (Purchase from local market)
1-3, Dr.ZX communication cable (Hitachi unique part, p/no. 4476512)
2, How to Connect Connect the the Palm Palm to to the the Machine Dr.ZX Connector Connector Palm Machine via via Dr.ZX Connect Dr.ZX 4 pin connector to the machine STD Cab
US Cab
Communication Cable (p/no. 4476512)
HotSync®serial cable
3, EPV C--L arge Operati Operating EP VC ng Manual This manual applies to the ZX450 to ZX850H and EX400-5 to EX800H-5.
3-1, Start P Program rogram
Tap “Dr.ZX Dr.ZX” Dr.ZX icon.
Tap “EPVC_L EPVC_Large”. arge EPVC_Large
The Main menu will be displayed.
3-2, Operati Operation Manual on M anual Each manual shows the necessary procedures to be used before starting each mode. (a) Operation Mode This mode will be used to carry out the following functions. -Self-diagnostic -Monitors/Records and Replays of certain functions -Special function (1)
Tap “Operation Operati on M Manual anual”. anual
(2)
Tap “Op. Op. M Mode ode”. ode
(3)
The procedure for using the “Operation M ode” will be displayed. Tap “ESC ESC” ESC to return to the main menu.
(b) Service Mode This mode will be used to carry out the following functions. -Display engine learning data -Change engine speed. -Change lubrication interval -Change user mode display in monitor panel (1)
Tap “Op. Op. Manu Manual al”. al
(2)
Tap “Service Service Mode Mode”.
(3)
The procedure for using the “Service Mode” will be displayed. Tap “ESC ESC” ESC to return to the main menu.
(c) Engine Learning Mode This procedure illustrates how to carry out engine learning. (1)
Tap “Op. Op. Manual Manual”.
(2)
Tap “Engine Engine L Learning earning Mode Mode”.
(3)
The procedure for engine learning mode will be displayed. Tap “ESC ESC” ESC to return to main menu.
3-3, SelfSelf -Diagnostic Note Following explanations are based on the ZX450. Screens will vary by model. Please confirm that the “Operation Mode” procedure has been completed, refer to 3.2 Fig 3. (1) Main menu
(2) Model name
Tap “Start Start”. Start
I f the displayed model is same as the unit on test, tap
(3) Function menu
Tap
“Self SelfDiagnostic Self -Diagnostic
Results” Results
“Correct Correct”. Correct
(4)-1 No failure detected
If no failure is detected, left screen will be displayed. Tap “ESC ESC” ESC for return to the function menu.
(4)-2 Failure detected I f any failure is detected, error codes will be shown as below. (4)-2-1 Failure detect
(4)-2-2 Detail of error code Up-Arrow/Down -arrow
Tap show
“Details Details” Details error
to
Tap the up-arrow or down-arrow to
code
display error information. Tap “ESC ESC” ESC to
information.
go to the retry screen.
(4)-2-3 Retry screen
Tap
“Retry Retry
B” B
to
re-try
self-diagnostic. Tap “ESC ESC” ESC to return to function menu.
3-4, M Monitoring/Recording Pressure etc. onitori ng/Recording Pressure Pressure etc. Note Following explanations are are based on the Screens s will vary by model. Following explanations based on the ZX450. Screen Please confirm that the “Operation Mode” procedure has been completed, refer to 3.2 Fig 3. (1) Main menu
(2) Model name
Tap “Start Start”. Start
I f the displayed model is
(3) Function menu
Tap “Monitor Monitor Display”. Display
same as the unit on test, tap “Correct Correct”. Correct
(4) Enter model code and s/no. Enter model code and s/no. After entering tap “OK OK OK ” to go to the monitor selection menu. I f no model code and/or serial no are entered recorded.
no
monitoring
data
can
be
(5) Monitor item selecting menu. Tap the red squares to select data. You can select up to four (4) items at one time. Tap uparrow/down--arrow to scroll the menu. Tap up-arrow/down “Start Start” Clear” Start to start monitoring, tap “Clear Clear to cancel selected item, and tap “ESC ESC” ESC to return to the enter model code and s/no screen.
Up-arrow/Down-arrow (6) Monitoring screen
Tap “Hold Hold” Hold to stop graph.
(7) Start recording Tap “Record Record” Record to start recording, the graph will start moving after three (3) seconds. Note I f no model code and/or s/no are entered, the record button will not appear.
(8) Select Data bank Tap number to select a data bank, which will keep the recorded monitoring data.
(9) Confirmation
I f the selected data bank is empty, left screen will be displayed. Tap “Write Write” Write to record data. If selected data bank already has data, right screen will be displayed. If you want to overwrite recoded data in this bank, tap “Overwrite Overwrite” ESC” Overwrite . Tap ”ESC ESC to return to data bank selecting menu. (10)
Tap “Comment Comment” Comment to go to the next screen. E ven if you have no comments please tap “Comment Comment”. Comment
(11) Comment entering screen Enter your comments here.
When you have finished entering your comments or if there are no comments to enter, tap “OK OK OK ”
(12) Data record confirmation screen
Tap “OK OK OK ” to record the data to the data bank you selected. If you want to return to the comment entry screen, tap “ESC ESC”. ESC
3-5, Replaying Recorded Data (1) Main menu
Tap “Record Disp.” to start replay.
(2) Data bank selecting screen -1 There are 16 data banks in the Palm; only eight (8) can be displayed on the screen
at
one
time.
Tap
the
up-arrow/down-arrow to display 2nd screen of data.
(3) Data bank selecting screen -2 Tap a number to select the data bank you want to replay. After selecting the data bank, tap “Play Play Play Back” Back to start replay. I f you want to clear the data bank, tap the number you want to clear, and tap “Del Del” Del to clear the data bank (4) Replaying
Tap “Hold Hold” Hold to stop replay. Tap “ESC ESC” ESC to return to data bank selection screen.
3-6, Special F unction Note Following explanations are based on the ZX450. Screens will vary by model. Please confirm that the “Operation Mode” procedure has been completed, refer to 3.2 Fig 3. (1) Main menu
Tap “Start Start”. Start
(2) Model name
If displayed model is same as the unit on test, tap “Correct Correct”. Correct
(4) Special Function Menu
(3) Function menu
Tap “Special Special Function unction”. Special F
3-6-1, Special F Function unction –WU WU Deactivation Deactivation Start the engine while the Hydraulic Oil temperature is cold; the machines computer will increase the engine low idle rpm from the standard low idle rpm to warm-up the Hydraulic Oil. “WU Deactivation” means, cancel this function. (1) Special function menu
Tap “WU WU Deactivation” Deactivation to start this function. (Stop the warm-up function)
(2) Confirmation screen
Tap “Execute Execute” Execute to start deactivation. (Stop the warm-up function)
(3) Deactivation complete screen
When deactivation is completed, left screen will display. Tap “ESC ESC” ESC to return to the special function menu.
3-6-2, Special Function menu – ECO Control Deactivation ECO control reduces the high idle rpm while all control levers/pedals are in the neutral position; this reduces noise level and fuel consumption. ECO deactivation will cancel this function. (1) Special function menu Tap “ECO ECO Deactivation” Deactivation to start this function.
(2) Confirmation screen
Tap “Execute Execute” Execute for start deactivation (Stop the ECO Function)
(3) Deactivation complete screen
When deactivation is completed, left screen will be displayed. Tap “ESC ESC” ESC to return to special function menu.
3-6-3, Special Function Menu – Max. Disp. Holding (1) Special function menu Tap “Pump Pump Adjustment” Adjustment to start this function.
(2)
Tap “Max. Max. Disp. Disp. H Holding olding” olding
(3) Confirmation screen Tap “ESC ESC”. ESC
3-7, Display E ngine Learning L earning Data Engine Note Following explanations are based on the ZX450. Screens will vary by model. Please confirm that the “Operation Mode” procedure has been completed, refer to 3.2 Fig 3. (1) Main menu
Tap “Start Start”. Start
(2) Model name confirmation
I f the displayed model is correct, tap “Correct Correct”. Correct
(3) Service mode checking screen.
Tap “Rechecked Rechecked” Rechecked to confirm you are in the service mode.
(4)
Tap “Special Special FFunction unction”. unction
(5) Function menu
Tap “L L earning Data Display Display”.
(6) Engine learning data display menu
Tap “ESC ESC” ESC to return to the function menu.
(7)-1 Display EC motor stop position.
Tap “EC EC M Motor Position”. on otor Stop Positi Position
(7)-2 Display information
Tap “ESC ESC” ESC to return to engine learning data displa menu.
(8)-1 Display EC motor maximum speed position
Tap “EC EC M Motor otor Maximum M Maximum aximumSpeed Speed Positi Position”. on EC Motor Position
(8)-2 Display information
Tap “ESC ESC” ESC to return to the engine learning data display menu.
3-8, Parameters Adjustment Note Following explanations are based on the ZX450. Screens will vary by model. Please confirm that the “Operation Mode” procedure has been completed, refer to 3.2 Fig 3.and engine-learning switch is “ON ON” ON position. (1) Main menu
Tap “Start Start”. Start
(2) Model name confirmation
I f the displayed model is correct, tap “Correct Correct”. Correct
(3) Service mode checking screen.
Tap “Rechecked Rechecked” Rechecked to confirm you are in the service mode.
(4)
Tap “Special Special FFunction unction”. unction
(5) Function menu
Tap “Parameter Parameter Change Change”.
(6) Password entering screen
Enter password, and tap “OK OK ESC” OK ”. Tap “ESC ESC to return to function menu.
(7) Item menu
Tap up-arrow/down-arrow to scroll to the other Select screens. Tap “ESC ESC” ESC to return to function menu.
3-8-1, P Parameter arameter Adjustment (Engine Speed) The following procedures are based on “L i speed adjustment”. screens will vary by items selected. (1) Item menu
Tap “L L i speed adjustment”. adjustment
(2) Adjusting screen
Enter figures, and tap “Execution Execution”. ESC” Execution Tap “ESC ESC to return to item menu.
(3) Figure confirming screen
Confirm figures you are going to adjust, and tap “Execute Execute” Execute to make the adjustment.
(4) Adjustment completed screen. After adjustment is completed, left screen will be displayed. Tap “ESC ESC” ESC to return to item menu.
3-8-2, Parameter Adjustment (Excluding E Engine ngine Speed) To reflect adjusted parameter(s) to controller, you have to carry out “Act. /Deact. of parameters”. The following explanations are based on the standard lubrication intervals. (1) Item menu
Tap “L Lubrication Interval (STANDAR (STANDARD L ubrication IInterval nterval (STAN DAR D)”.
(2) Adjusting screen
Enter figures, and tap “Execution Execution”. ESC” Execution Tap “ESC ESC to return to item menu.
(3) Adjusted figure confirming screen
Confirm figures you are going to adjust, and tap “Execute Execute” Execute to make adjustment.
(4)
Tap “ESC ESC” ESC to return to the selection menu.
(5) Item menu
Tap “ESC ESC” ESC to return to the function menu
(6) Function menu
Tap “Act/Deact. Act/Deact. of Parameters” Parameters to reflect the adjusted figure to the controller.
(7) Adjusting function confirming screen
Tap “Act Act.” Act to reflect the adjusted figure to the controller. Tap “ESC ESC” ESC to return to function menu.
(8) Confirming screen
When you are ready to reflect the adjusted figure to the controller, tap “Execute Execute”. Execute
(9) Completed screen When the adjustments have been reflected to the controller the left screen will be displayed. Tap “ESC” to return to function menu.
3-9, Changing the User User Mode Di Display on M Monitor Panel splay on onitor P anel Note Following explanations are are based on the Screens s will vary by model. Following explanations based on the ZX450. Screen This section describes how to set-up the displayed information on hour-meter. Please confirm that the “Operation Mode” procedure has been completed, refer to 3.2 Fig 3.and engine-learning switch is “ON ON” ON position. Following explanations are based on display “E Engine Actual Speed Speed”. Speed (1) Main menu
Tap “Start Start”. Start
(2) Model name confirmation
I f the displayed model is correct, tap “Correct Correct”. Correct
(3) Service mode checking screen.
Tap “Rechecked Rechecked” Rechecked to confirm you are in service mode.
(4)
Tap “Special Special FFunction unction”. unction
(5) Function menu
Tap “Monitor Monitor Display Chan Change ge”. ge
(6) Item menu
Tap “Engine Engine Speed“. Tap “ESC ESC” Engine Actual Speed ESC to return to the function menu.
(7) Display / No Display selecting menu
Tap “Disp Disp” Disp to display engine actual speed on the hour meter display. I f you wish not to show engine actual speed, tap “No No Disp No Disp”. Disp
(8) Confirming screen
Confirm the information you want to display, and tap “Execute Execute”. ESC” Execute Tap “ESC ESC to return to the item menu
(9) Completed screen
I f set-up is completed, left screen will be displayed. Tap “ESC ESC” ESC to return to the item menu.
3-10, Changing Password Note I f you change your password, the new password will apply to all Dr.ZX software, even changing password on EPVC-L arge only. (1) Main menu
Tap “Password Password”. Password
(2) Enter current password
Enter current password, and tap “Execute Execute”. Execute Tap “ESC ESC” ESC to return to main menu. NOTE. nitial password is zx2000 zx2000 (lower (lower case case zx) zx) NOTE . IInitial password is
(3) Enter new password
Enter new password, and tap “Execute Execute”. Execute
(4) New password confirming screen
Enter new password again to confirm the ne password, and tap “Execute Execute” Execute
(5) Completed screen
I f password has been changed, left screen will be displayed. Tap “ESC ESC” ESC to return to main menu.
C. HMS_L argeMid 1, Necessary Tools 1-1, Palm with Dr.ZX software.
1-2, H otSync®Seri al cable (Purchase from local market)
1-3, Dr.ZX communication cable (Hitachi unique part, p/no. 4476512)
2, How to Connect Palm and Dr.ZX with I CX Connector Connect Dr.ZX with I CX 4 pins connector in the cab. STD Cab
Palm
US Cab
Communication Cable (p/no. 4476512)
HotSync®serial cable
3. ICX IInitial nitial Setting Procedure Setting Procedure Perform ICX initial setting, before the deliver of the equipment to customer or, after replacing ICX. Foll owing is initializing procedure.
4. Start Start H HMS_LargeMid MS_L argeMid 4-1, Turn on the Palm, and tap “D DR.ZX R.ZX” icon.
4-2, Tap “HMS_L HMS_LargeMid”. argeMid HMS_LargeMid
4-3, The screen below will be displayed.
5, Data Download To Download data that is stored in the I CX. 5-1, Tap “Communication Communication Start Start”. Start
5-2, Tap “Data Data Download”. Download
5-3, Tap “Data Data Download”. Download
5-4, The following screen will be display, and the download will start automatically.
5-5, When the downloading has finished (normally), the following screen will be displayed Tap “OK OK OK ”.
5-6, Tap “ESC”.
6, Start I CX SetSet-up Program 6-1, Tap “Set SetSet-ICX”. IICX CX
6-2, Password input screen will be displayed, enter password, and tap “OK ”.
6-3, I CX set-up program main screen will be displayed. Tap “Start Start”. Start
7, Entering Time Difference Di fferences s from U TC (GMT) Entering Time To set the time difference between local time and UTC (GMT) 7-1, Tap “IICX I nitialSetting”. Setting I CX Initial
7-2, Tap “Enter Enter Ti Time UTC” me Diff. F rom UTC
7-3, Tap “Correct Correct. Correct
7-4, Use the Up-arrow or Down-arrow to searching for the time difference. After selection, tap “OK OK OK ”.
7-5, Tap “OK OK OK ”.
7-6, Tap “ESC ESC” ESC to quit time difference setting.
8, Set LLocal ocal T Time ime Check l ocal time shown in I CX, and adjust i f necessary. 8-1, Tap “Enter Enter Date and Time”. Time
8-2, If the local time is wrong, tap “Correct Correct” Correct for correction. I f local time is correct, tap “ESC ESC” ESC to quit local time setting.
8-3, Tap date input space.
8-4, Tap the graffiti input area.
8-5, E nter date I f the local date is 01 Aug. 2002, then enter “2002/08/02 2002/08/02” 2002/08/02
8-6, After entering the date, tap “Done Done”. Done
8-7, Tap time input space.
8-8, Tap the graffiti input area.
8-9, Enter time. I f the local time is 13:00:00, then input “13:00:00 13:00:00”. 13:00:00
8-10, After entering the time, tap “Done Done”. Done
8-11, Tap “OK OK OK ”.
8-12, Tap “OK ”.
8-13, Tap “OK OK OK ”.
8-14, Tap “ESC” to quit local time setting.
9, Set M Model odel Code and Equipment Serial Numbers I f you are going to set the model code and/or equipment serial number to a machine already working, first perform a data download before starting the set-up procedure. This will prevent any data lost. 9-1, Tap “Enter Enter M Model odel and Serial Seri al N No. o.”. rial o.
9-2, Tap “OK OK OK ”.
9-3, Tap “Correct Correct”. Correct
9-4, Tap model input space.
9-5, Tap the graffiti input area.
9-6 Enter model code. Place “0” (zero), before the first character of the three (3) digits model code written on nameplate. Example;
Nameplate (10 digits); if it is 1G6P123456, enter “01G6 01G6”. 01G6 Nameplate
(17
digits);
if
it
is
HCM 1G600P123456, enter “01G6 01G6” 01G6 Tap “0 0”, “1 1”, and tap “abc abc” abc to enter letters. If you want to correct input figures, tap Right-arrow for delete.
9-7, Tap “c cap” ap to enter capital letters.
9-8, Tap “G G”, and tap “123 123” 123 to enter numbers.
9-9, Tap “6 6”, and tap “Done Done”. Done
9-10, Tap equipment serial number input space.
9-11, Tap the graffiti input area.
9-12, Enter six (6) digits of equipment serial number written on nameplate, and tap “Done Done”. Done Example;
Nameplate (10 digits); if it is 1G6P123456, enter “123456 123456”. 123456 Nameplate
HCM1G600P123456, enter “123456 123456” 123456
(17
digits);
if
it
is
9-13, Tap “OK OK OK ”.
9-14, Tap “OK OK OK ”.
9-15, When changing/setting model code and/or serial number, you have to clear I CX internal memory to prevent any download error. Tap “Clear Clear”. Clear
9-16, The following screen will be displayed, please wait.
9-17, Tap “OK OK OK ”.
9-18, Tap “ESC ESC” ESC to quit model code and equipment serial number setting.
10, Synchronize I nternal (I (ICX) CX) and E xternal H our M eter External 10-1, Tap “II nternal H Hour our M Meter eter Se Setting tting”. tting
10-2, If the internal hour meter and the external hour meter show different figures, tap “Set Set” ESC” Set synchronizi ng. If both figures show same figures, tap “ESC ESC to quit hour meter synchronizing function.
10-3, If you tapped “Set”, the following screen will be displayed. Tap “OK OK OK ” to quit hour meter synchronizing.
11, IICX CX SelfSelf -Diagnosis Before starting the ICX self-diagnosis, turn on the key switch and wait for a period of more than one (1) minute. Otherwise the ICX cannot perform an accurate self-diagnosis. 11-1, Tap “II CX Diagnosis”. Di agnosis Diagnosis
11-2, If there are no faults, the following screen will be displayed. Tap “ESC ESC” ESC to quit the self-diagnosis function.
11-3, I f the ICX detects any error(s), fault code(s) will be displayed. Tap “Detailers Detailers” Detailers to check the details of the error code, and tap “ESC ESC” ESC to quit I CX self-diagnosis function.
12, Setting Downloading Operators Name I f you want to set or change the downloading operators name, follow the procedure below. 12-1, Tap “IICX I CX Initial I nitialSetting”. Setting
12-2, Tap “Enter Enter Downloaded Operator ’s Name”. Name
Screen 1 12-3, Tap “Correct Correct”. Correct
Screen 2
Screen 3
12-4, Tap name input space.
12-5, Tap the graffiti input area.
12-6, Enter name and tap “Done Done”. Done
12-7, Tap “OK OK OK ”.