Dr-ZX

Dr. ZX Ope Oper ati ng M anual nual Oper A. E PVC_Mid Performs Self-diagnosis, sensor output monitoring etc. on ZX70 to ZX370MTH, EX60 to E X370 Dash -2/-3/-5, and and same same range of Fi F i at-H i tachi mode model s.

B. EP E P VC_L arg rge e P erforms Sel Sel f-diag f-di agnos nosii s, senso sensorr output utput moni monitori toring ng etc. etc. on on ZX450 to ZX850 ZX850H H , E X400 to E X800 Dash-3/-5, Dash-3/-5, and same range of of F i at-Hi at-H i tachi tachi mode modell s.

C. H M S_L S_La arg rge eM id P erfo rf orms ICX I CX Self-diag Self-di agno nosis, sis, I CX set-up set-up on ZX70 ZX70 to ZX850H. ZX850H.

A. E P VCVC-Mid -Mid M id Connect the Palm Palm to the the Machine Machine Dr.ZX Connector Connector 1, Ho H How ow to Connect Connec t the Palm Pal m to Mac M achi hine ne via via vi vi a Dr.ZX 1-1, Palm with Dr.ZX software.

1-2, 1-2, H otSync tS ync®S ®Se eri al cable cable (Pur (P urc chase fro fr om local local mark marke et)

1-3, Dr.ZX comm communi unica cati tio on cabl cabl e (H (H i tachi unique uni que part, part , p/no. 447 44765 6512 12))

A. E P VCVC-Mid -Mid M id Connect the Palm Palm to the the Machine Machine Dr.ZX Connector Connector 1, Ho H How ow to Connect Connec t the Palm Pal m to Mac M achi hine ne via via vi vi a Dr.ZX 1-1, Palm with Dr.ZX software.

1-2, 1-2, H otSync tS ync®S ®Se eri al cable cable (Pur (P urc chase fro fr om local local mark marke et)

1-3, Dr.ZX comm communi unica cati tio on cabl cabl e (H (H i tachi unique uni que part, part , p/no. 447 44765 6512 12))

Connect the Palm P Palm alm M Machine achi hine ne via vi vi a Dr.Z D Dr.ZX r.ZX XC Connec Conne onnector nnec ctor 2, Ho H How ow to Connect Connec t the Pal m to the Mac Connect nnect Dr.ZX 4 pin connec connector tor to the the mac machi hine. ne. STD ST D Cab

U S Cab

Communication Cable (p/no. 4476512)

HotSync®serial cable

3, E PV C--M Mid Manual EP VC -M iid d Operating Operati Ope Operating rati ng M anual anual This man manua uall is ap applica plicable for for ZX7 ZX70 0 to ZX37 X370M TH , and and E X60 X60 to E X37 X370 dash dash 2/-3 /-3/-5 /-5 and Fiat-H F iat-H i tachi tachi model del s.

3Program 3-1, -1, 1, Start P rogram rogram

Tap Tap “Dr.ZX” Dr.ZX icon. Dr.ZX

Tap Tap “EPVC_Mid”. E PVC_M PV C_M id EPVC_Mid

Main menu will be displayed.

3-2, Operati Operation Manual on M anual Each manual shows the necessary procedures to be used before starting each mode.

3-2-1, Operation Mode This mode is used to carry out the following functions. -Self-diagnostic -Monitors/Records and Replays of certain functions -Special function (1)

Tap “Operation Operation Manual anual”. Operati on M anual

(2)

Tap “Op. Op. M Mode ode”. ode

(3)

The procedure for using the operation mode will be displayed. Tap “ESC ESC” ESC to return to the main menu.

3-2-2, Servi ce Mode Service This mode is used to carry out the following functions. -Display engine learning data -Change engine speed. -Change lubrication intervals -Change user mode display in monitor panel (1)

Tap “Op. Op. Manual Manual”.

(2)

Tap “Service Service Mode Mode”.

(3)

The procedure for using the service mode will be displayed. Tap “ESC ESC” ESC to return to the “Select Manual Screen”. Tap “ESC” again to return to main menu.

3-2-3, Engine L earning Mode Learning This procedure illustrates how to carry out engine learning. (1)

Tap “Op. Op. Manual Manual”.

(2)

Tap “Engine Engine L Learning earning Mode Mode”.

(3)

The procedure for engine learning mode will be displayed. Tap “ESC ESC” ESC to return to the “Select Manual Screen”. Tap “ESC” “ESC” again to return to main menu.

33-3, -3, 3, SelfSelf -Diagnostic -Diagnostic Note F ol l owing wi ng explanat explanatii ons are are based based on on the th e ZX200. ZX200. Screens Screens wil wi l l vary by mo model del . P l ease conf confii r m that the th e “Operati Operation on Mo M ode” proc procedur edure e has been been compl comple eted, re r efer to to 3.2.1 3.2.1 Fi F i g 3. 3. (1) M ain ain menu menu

(2) M odel del name

Tap Tap “Start”. Start

I f displaye di splayed d mode modell i s the same as the unit under

(3) F unctio uncti on menu menu

Tap Tap

“SelfSelf -Diagnostic Diagnostic Self -Diagnostic

Results” Results

test, tap “Correct Correct”. Correct

(4)-1 No failure detected

I f no failur fail ure e i s detec detected ted,, le l eft scree screen n wil wi l l be displaye displ ayed. d. Tap “E “E SC” SC ” for for return retur n to the function menu.

(4)-2 Failure detected I f any fail fai l ure ur es are detec detected, ted, er error code codes s wil wi l l be displayed di splayed as bel bel ow. (4)-2-1 (4)-2-1 F ail ail ure ur e detec detected ted

(4)-2-2 (4)-2-2 Detail Detai l of error code code Up-Arrow/Down -arrow

Tap Tap

“Deta Details” Detail ils s” Details

to

Tap Tap up-a up-arro rrow w or down-a wn-arro rrow w to scro scroll ll

display error code

display error information. Tap “ESC ESC” E SC to

information.

go to the retry screen.

(4)-2-3 Retry screen

Tap Tap

“Retry Retry

B” B

to

re-try

self-diagnostic. Tap “ESC ESC” E SC to return retur n to t o functio functi on menu. menu.

33-4, -4, Monitoring/Recording Pressure etc. Note F ol l owing wi ng explanat explanatii ons are are based based on on the th e ZX200. ZX200. Screens Screens wil wi l l vary by mo model del . P l ease conf confii r m that the th e “Operati Operation on Mo M ode” proc procedur edure e has been been compl comple eted, re r efer to to 3.2.1 3.2.1 Fi F i g 3. 3. (1) M ain ain menu menu

Tap Tap “Start”. Start

(2) M odel del name

I f displaye di splayed d mode modell i s the

(3) F unctio uncti on menu menu

Tap Tap “Monitor M onitor Display”. Display Monitor Display

same as the unit under test, tap “Correct Correct”. Correct

(4) Ent E nter er model model code code & s/no.

E nter mode modell code code and s/no. s/no. After A fter entering enteri ng tap “OK OK ” to go go to the moni monitor-selec tor-selecti ting ng OK menu menu.. I f no no mode modell code code and/or and/or s/no are entered, no monitoring data can be recorded. Ensure Engine is running in order to t M onitor ni tor Selec Sele tems Sel Sel ect I tems

(5) Monitor item selecting menu. Tap Tap the red red squa square res s to selec lect data data.. You You can sele selec ct up to four (4) items at one time. Tap uparrow/down--arrow up-arrow/down -arrow/down -arrow to scroll the menu. Tap “Start Start” to start monitoring, tap “Clear Clear” Start Clear to cancel sel sel ected ite it em, and tap “E “E ESC” SC to return to the enter model code and s/no screen.

Up-arrow/Down-arrow

(6) Monitoring screen

Tap Tap “Hold” H old to stop the Hold graph.

(7) (7) Start St art r ecordi cording ng Tap Tap “Record Record” Rec Re cord to start recording, graph will start moving after three (3) seconds. Note N ote I f no n o mode modell code code and/or and/or s/no are entered, th the e record record button wil l not not appear. appear.

(8) Select Data bank Tap Tap numb number to se selec lect a data data bank, bank, which which will ke kee ep the recorded monitoring data.

(9) (9) Confirma Confir mati tio on

I f sel sel ected cted data bank bank is i s empty empty the left scr scr een wil wi l l be displayed. displayed. Tap “Write Write” Wri te” te to re recor cord data. I f sel sel ected cted data bank bank alr al ready has data, the right ri ght scr screen wil wi ll be displayed. I f you you want overwrite recoded data in this bank, tap “Overwrite Overwrite”. Tap ”ESC ESC” Overwrite E SC to return to the data bank selecti selecting ng menu. menu.

(10)

Tap “Comment Comment” Comment to go to the next screen. E ven if you have no comments please tap “Comment Comment”. Comment

(11) Comment entering screen Enter your comments in here.

After entering your comments or if you have no comments to enter, tap “OK OK OK ”

(12) Data record confirmation screen

Tap “OK OK OK ” to record the data to the data bank you have selected. If you wish to return to the comment entry screen, tap “ESC ESC”. ESC

3-5, Replaying Recorded Data (1) Main menu

Tap “Record Record Disp Disp” to start replay.

(2) Data bank selecting screen -1 There are 16 data banks in the Palm; onl eight (8) can be displayed on the screen at one time. Tap the up-arrow/down-arrow to display 2nd screen of data.

(3) Data bank selecting screen -2 Tap a number to select the data bank you want to replay. After selecting the data bank, tap “Play Play Play Back” Back to start replay. I f you want to clear the data bank, tap the number you want to clear, and tap “Del Del” Del to clear the data bank (4) Replaying

Tap “Hold Hold” Hold to stop replay. Tap “ESC ESC” ESC to return to the data bank selection screen.

3-6, Special F unction Note Following explanations are based on the ZX200. Screens will vary by model. Please confirm that the “Operation Mode” procedure has been completed, refer to 3.2.1 Fig 3. (1) Main menu

Tap “Start Start”. Start

(2) Model name

I f the displayed model is same as the unit under test, tap “Correct Correct”. Correct

(4) Special Function Menu

Tap “ESC ESC” ESC to return to main menu.

(3) Function menu

Tap “Special Special Function unction”. Special F

3-6-1, Special F Function unction –WU WU Deactivation Deactivation Start the engine while the Hydraulic Oil temperature is cold; the machines computer will increase the engine low idle rpm from the standard low idle rpm to warm-up the Hydraulic Oil. “WU Deactivation” means, cancel this function. (1) Special function menu

Tap “WU WU Deactivation” Deactivation to deactivate (stop) the warm-up function.

(2) Confirmation screen

Tap “Execute Execute” Execute to start deactivation (stop the warm-up function).

(3) Deactivation complete screen

When deactivation is selected the left screen will be displayed. Tap “ESC ESC” ESC to return to the special function menu.

3-6-2, Special Function menu – ECO Cont Control Control Deactivation ECO control reduces the high idle rpm while all control levers/pedals are in the neutral position; this reduces noise level and fuel consumption. ECO deactivation will cancel this function. (1) Special function menu

Tap “ECO ECO Deactivation Deactivation” Deactivation to deactivate (stop) this function.

(2) Confirmation screen

Tap “Execute Execute” Execute to start deactivation (stop the ECO function)

(3) Deactivation complete screen

When deactivation is selected the left screen will be displayed. Tap “ESC ESC” ESC to return to the special function menu.

3-7, Display E ngine L earni earning ng Data & A ngle Sensor Correction Value Engine Learning Angle Note Following explanations are based on the ZX200. Screens will vary by model. Please confirm that the “Operation Mode” procedure has been completed, refer to 3.2.1 Fig 3. (1) Main menu


(2) Model name confirmation

I f displayed model is correct, tap “Correct Correct”. Correct

(3) Service mode checking screen.

Tap “Rechecked Rechecked” Rechecked to confirm you are in service mode.

(4)

Tap “Special Special unction unction”. Special FFunct ion

(5) Function menu

Tap “L L earning Data Display Display”.

(6) L earning data display menu

Tap “ESC ESC” ESC to return to the function menu.

(7)-1 Display EC motor stop position.

Tap “EC EC M Motor Position”. on otor Stop Positi Position

(7)-2 Display information

Tap “ESC ESC” ESC to return to the learning data displa menu.

(8)-1 Display EC motor maximum speed position

Tap “EC EC M Motor otor Maximum M Maximum aximumSpeed Speed Positi Position”. on EC Motor Position



(9)-1 Display boom angle sensor correction value

Tap “Boom Boom Angle Angle Sensor Sensor Correction Value”. Value



(10)-1 Display arm angle sensor correction value

Tap “Arm Arm Angle Sensor Sensor Correction Correction Value”. Ar m Angle Value



3-8, Parameters Adjustment Note -F ollowing explanations are based on the ZX200. Screen will vary by model. Please confirm that the “Operation Mode” procedure has been completed, refer to 3.2.1 Fig 3. and engine-learning switch is “ON ON” ON position. (1) Main menu



I f the displayed model is correct, tap “Correct Correct”. Correct


Tap “Rechecked Rechecked” Rechecked to confirm you are in service mode.

(4)

Tap “Special Special FFunction unction”. unction

(5) Function menu

Tap “Parameter Parameter Change Change”.

(6) Password entering screen

Enter password, and tap “OK OK ESC” OK ”. Tap “ESC ESC to return to function menu.

(7) Item menu

Tap the up-arrow/down-arrow to select the 2nd screen of “Select Item”. Tap “ESC ESC” ESC to return to the function menu.

3-8-1, Parameter Adjustment (Engine (E ngine Speed) Speed) Following procedures are based on “Li speed adjustment”; the screen will vary depending on selected item. (1) Item menu

Tap “L L i speed adjustment”. adjustment

(2) Adjusting screen

Enter figures, and tap “Execution Execution”. ESC” Execution Tap “ESC ESC to return to the item menu.

(3) Figure confirming screen

Confirm figures you wish to adjust and tap “Execute Execute” Execute to make adjustment.

(4) Adjustment completed screen. After the adjustment is complete, left screen will be displayed. Tap “ESC ESC” ESC to return to the Item Menu.

3-9, Changing The User Mode Di Display Monitor Panel splay on on M onitor P anel Note -F ollowing explanations are based on the ZX200. Screens will vary by model. This section describes how to set-up the displayed information on the hour-meter display. Please confirm that the “Operation Mode” procedure has been completed, refer to 3.2.1 Fig 3.and engine-learning switch is “ON ON” ON position. Following explanations is based on display “E Engine Speed”. ngine Actual Speed Speed (1) Main menu



I f the displayed model is correct, tap “Correct Correct”. Correct


Tap “Rechecked Rechecked” Rechecked to confirm you are in the service mode.

(4)

Tap “Special Special FFunction unction”. unction

(5) Function menu

Tap “Monitor Monitor Display”. Display

(6) Item menu

Tap “Engine Engine Speed“. Tap “ESC ESC” Engine Actual Actual Speed ESC to return to function menu.

(7) Display / No Display selecting menu

Tap “Disp Disp” Disp to display engine actual speed on the hour meter display. I f you do not wish to show engine actual speed, tap “No No Disp Disp”. Disp

(8) Confirming screen

Confirm information you wish to display, and tap “Execute Execute”. ESC” Execute Tap “ESC ESC to return to item menu

(9) Completed screen

I f the set-up is completed, left screen will be displayed Tap “ESC ESC” ESC to return to the Item Menu.

Dr-ZX

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