WARNING–Important WARNING–Important Safety Notice ................................. .................................................... .....................................ii ..................ii Foreword ..................................... ....................................................... .................................... ................................... .................................... ....................iv .iv Appendixes........................................ Appendixes...................... ..................................... ...................................... .............................. ........... back of book Index........................................... Index............................................................... ........................................ .................................... .................. .. end of book
0 1 2 3 4 5 6 7 8 9
Maintenance
00 Warn Warnin ings gs and and Cau Cauti tion ons s 01 Veh Vehicl icle e Id Ident entifi ificat cation ion Numb Number er (VIN) Decoder 03 Maint ainte enance ance Gene Genera rall Info Inform rmat atio ion n Engine–Rem Engine–Remov ovin ing g and and Insta Installllin ing g Crank Cranksha shaft ft and and Cyli Cylinde nderr Block Block Cylinder Cylinder Head Head and Valvetrai Valvetrain n (1.8L Engine) 15b Cylinder Cylinder Head Head and Valvetrai Valvetrain n (1.9L Engine)
15c Cylinder Cylinder Head Head and Valvetra Valvetrain in (2.0L Engine) 15d Cylinder Cylinder Head and and Valvetrain Valvetrain (2.5L Engine) 17 Eng Engine ine–L –Lubr ubrica icatio tion n System System 19 Engi Engine ne–C –Coo ooliling ng Sys Syste tem m
Engine Management, Exhaust and Engine Electrical
02 20 21 23
Gene Genera rall Inf Infor orma mati tion on Fuel Fuel Sto Stora rage ge and and Sup Suppl ply y Turbo Turbocha charg rger er and and Inter Intercoo cooler ler Fuel Fuel Inje Inject ctio ion– n–Di Dies esel el
24 26 27 28
Clutch and Transmission
30 34a 34b 37
Clutch Manual Manu al Transmi Transmissio ssion n DSG Transmis Transmission sion Auto Automa mati tic c Tran Transm smis issi sion on
Suspension, Brakes and Steering
40 42 44 45
Front Front Suspen Suspensio sion n an and d Drive Drive Axle Axles s Rear Rear Susp Suspen ensi sion on Wheels– Wheels–Tires, Tires, Wheel Wheel Alignmen Alignmentt Anti Anti-L -Loc ock k Brak Brakes es (AB (ABS) S)
Body – Assembly
50 53 55 57
Body ody –Fr –Front Body–Rear Hood and Lids ids Door Doors, s, Cen Centr tral al L Loc ocki king ng
Body – Components and Accessories
60 Sunroof 61 Conv Conver erti tibl ble e Top Top 63 Bumpers
Body – Interior Trim
70 Trim Trim–Int –Inter erio iorr 72 Seats
Heating and Air Conditioning
80 Heat Heatin ing g and and Vent Ventil ilat atio ion n 87 Air Air Con Condi diti tion onin ing g
Electrical System
09 90 91 92
EWD OBD
Electrical Wiring Diagrams On Board Diagnostics
Engine
01 10 13 15a
Gene Genera rall Inf Infor orma mati tion on Instr nstrum ume ents Radio Wipe Wipers rs and and Wa Wash sher ers s
Fuel Fuel Inject Injection ion–G –Gaso asolin line e Exhaus Exhaustt System System and and Emis Emissio sion n Contro Controls ls Engi Engine ne Elec Electr tric ical al Ignit Ignition ion System System–G –Gaso asolin line e
46 Brakes Brakes–Me –Mecha chanic nical al Compon Componen ents ts 47 Brakes Brakes–H –Hydr ydraul aulic ic System System 48 Steering
66 Body–E Body–Exte xterio riorr Equ Equipm ipment ent 69 Seat Seatbe belt lts, s, Airb Airbag ags s
94 Lights Lights,, Access Accessori ories– es–Ext Exteri erior or 96 Lights Lights,, Accessor Accessories ies– – Interi Interior or 97 Fuses Fuses,, Relay Relays s an and d Comp Compon onent ent Locations
established 1950 Automotive Reference™
BentleyPublishers .com
Volkwagen New Beetle Volkwagen B eetle Service Manual: 1998-2010 including convertible Price: $139.95 Bentley Stock No: VB10 Publication Date: 2010.sept.1 ISBN: 978-0-83 978-0-8376-1640-7 76-1640-7 Hardcover, 8 3/8 in. x 11 in. Case quantity: 1 1664 pages, 2647 photos, illustrations and diagrams
R epair Manual: 1998-2010 is a The Volkswagen New Beetle Repair comprehensive source of service information and specifications for the New Beetle from 1998 to 2010. Whether you’re a professional or a do-it-yourself Volkswagen Volkswagen owner, this manual will help you understand, care for and repair your vehicle. Fully detailed exploded views including front body assembly.
Features:
50 Body-Front
• Maintenance procedures for everything from routine oil changes to replacing key battery in remote control. This manual tells you what to do and how and when to do it. • Engine and cylinder head service, repair and reconditioning, including camshaft timing belt replacement. • Explanation of Motronic 5.9.2, ME7 and Diesel Turbo Direct Injection (TDI) engine management systems.
See how to perform routine maintenance procedures, such as checking fluids.
• Emission control tests, repairs and adjustments, including Exhaust Gas Recirculation (EGR) and Secondary Air Injection (AIR) system. • Drivetrain maintenance, troubleshooting, adjustment and repair,, including hydraulic clutch, gearshift linkage, and repair drive axles. • Suspension component replacement, including front struts, rear shocks, rear coil springs, s prings, and wheel bearing/hub units. • Coverage of ABS/EDL/ASR/ESP brake and drivetrain systems. • Heating and air conditioning repair, including A/C component replacement Bentley repair manuals provide the highest level of clarity and comprehensiveness comprehensivene ss for service and repair procedures. If you’re looking an indispensable source concerning operation, maintenance and repair, look no further than Bentley.
03 Maintenance
Models, engines and transmissions covered Models and engines
1.8L turbo gasoline (engine code: APH, AWV AWV,, AWP, AWP, BKF, BNU) 1.9L TDI diesel (engine code: ALH, BEW) 2.0L gasoline (engine code: AEG, AVH, AZG, BDC, BEV, BGD 2.5 L gasoline (engine code: BPR, BPS) Transmissions (remove, install, external service)
Manual 5-speed 02J Manual 5- and 6-speed 02M Manual 5-speed 0A4 Automatic 4-speed 01M Automatic 6-speed 09G DSG 6-speed 02E
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