Vacon-Configuration-Loader-System-User-Guide-V06.pdf

DOKUMENTIN NIMI / DOCUMENT NAME

Vacon Oyj

Vacon-Configuration-Loader-System-User-GuideV06.docx

TALLENNETTU/SAVED

PAINOS / REVISION

TEKI / PREPARED

2014-06-27

1.1

Jere Syvänne Timo Kujansuu

M-Platform Software Vacon co n Con Confi figu guratio ration n Loader Loader Sys System tem User User Guide Gui de

COMPANY CONFIDENTIAL This document contains Vacon proprietary information. i nformation. This is an unpublished work subject to trade secret and copyright protection. This document contains information which is maintained in confidence by Vacon as a trade secret. In addition, the information may be the subject of patent applications in the Finland and foreign countries. THE DISCLOSURE OF THIS INFORMATION OUTSIDE THE COMPANY WITHOUT AN APPROPRIATE APPROPRIATE SIGNED SIGN ED CONFIDENTIALITY AGREEMENT MAY FORFEIT THE COMPANY’S TRADE SECRET AND PATENT RIGHTS.

Vacon-Configuration-Loader-System-User-GuideV06.docx 2014-06-27

REVISION HISTORY: REV DATE/ PREPARED A 2013-11-11 / Arvi Lehesvuo 0.1 2013-11-14 /Jere Syvänne 0.2 2013-12-09 /Jere Syvänne 0.5 2013-12-09 Timo Kujansuu 1.0 2013-03-27 Timo Kujansuu 1.1 2014-06-06 Timo Kujansuu

Vacon Oyj Runsorintie 7 FIN-65380 Vaasa

NOTES & CHANGES First version Combined VCS, VCL and MES user guides prepared by Arvi Lehesvuo, Henri Juntunen and Sami Rikala Fixed formatting Fixed formatting Document updated based on the piloting feedback Document updated based on general feedback

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Table Table of content: 1

2

INTRODU INTRODUCTION CTION................................. .................................................. ................................. ................................. .................................. ............................. ............ 4 1.1

PURPOSE AND SCOPE ................................. .................................................. .................................. .................................. .................................. .................... ... 4

1.2

DEFINITIONS , ACRONYMS AND ABBREVIATIONS ................................ ................................................. ................................ ...............4 4

1.3

WHAT IS VACON CONFIGURATION LOADER SYSTEM?................................ ................................................. ........................ ....... 4

1.4

VCS AND VCL TOOL SUPPORT BY VACON FACTORIES ................................ ................................................. ..................... .... 5

PREPARATI PREPARATIONS ONS ............................... ................................................ .................................. .................................. .................................. .............................. ............. 6 2.1

SERVICE POLICY ................................ ................................................ ................................. .................................. .................................. ............................. ............6 6

2.2

ORDERING CORRECT SPARE PARTS FROM VS TOOL ................................. .................................................. ........................... .......... 6

2.3

SALES CODE FOR " NOT PROGRAMME VACON N 100 100 CARDS ................................. .............................................. ............. 7 PROGRAMMED D" VACO

2.4

SALES CODE FOR TAXATION PURPOSES ................................ ................................................ ................................. .............................. ............. 7

2.5

I NSTALLATION .................................................. ........................ ....... 7 NSTALLATION OF VACON CONFIGURATION LOADER .................................

2.6

ACCESS TO VCS AND MES SYSTEMS ................................. .................................................. .................................. .............................. ............. 7

3

PROCESS PROCESS.................................. ................................................... .................................. .................................. .................................. .................................. ....................... ...... 8

4

VACON MANUFACTURING MANUFACTURING EXECUTION EXECUTION SYSTEM (MES) (MES) QUICK GUIDE............ .......... ..9 9

5

6

7

8

4.1

LOGGING INTO MES SYSTEM ................................ ................................................. .................................. ................................. ......................... ........... 9

4.2

HOW TO IDENTIFY WHEN IS NEEDED TO USE THE MES SYSTEM ................................. ......................................... ........ 10

4.3

TO RELEASE RELEASE THE SERIAL SERIAL NUMBER NUMBER INFORMATION INFORMATION ............................ U NACHIEVED ACTION TO ............................ 11

4.4

FINDING POWER MODULE SERIAL NUMBER WITH THE DRIVE SERIAL NUMBER .................... .................... 11

VACON VACON CONFIGU CONFIGURATIO RATION N SERVER SERVER (VCS) QUICK QUICK GUIDE...... GUIDE....................... ............................... ..............13 13 5.1

LOGIN TO VACON SALES TOOL ................................ ................................................ ................................. .................................. ...................... ..... 13

5.2

OPEN VACON CONFIGURATION SERVER ................................ ................................................. .................................. ......................... ........ 13

5.3

LOAD CONFIGURATION ................................. ................................................. ................................. .................................. ................................. ................ 14

VACON VACON CONFIGU CONFIGURATIO RATION N LOADER LOADER (VCL) (VCL) QUICK QUICK GUIDE GUIDE ................................ ................................... ...16 16 6.1

STARTING VACON CONFIGURATION LOADER ................................ ................................................. .................................. ................. 16

6.2

OPEN CONFIGURATION PACKAGE................................ ................................................. .................................. .................................. ................... .. 16

6.3

UPDATING THE CONFIGURATION ................................ ................................................. .................................. .................................. ................... .. 16

6.4

E RROR SITUATIONS IN VACON CONFIGURATION LOADER .................................. ................................................ .............. 18

6.5

DEBUGGING .................................. ................................................... .................................. .................................. .................................. .............................. ............. 18

VERIFYING VERIFYING THE DRIVE CONFIGUR CONFIGURATION ATION................. .................................. .................................. ............................ ...........19 19 7.1

PREPARATION ................................ ................................................. .................................. .................................. .................................. .............................. .............19 19

7.2

VERIFYING THE DRIVE TYPE CODE ................................ ................................................. .................................. ................................. ................19 19

GENERAL GENERAL TEST INSTRUCTI INSTRUCTIONS ONS ................................. ................................................. ................................. ............................... .............. 20 8.1

DC BUS TESTING WITHOUT MOTOR ................................ ................................................. .................................. ................................. ................ 20

8.2

DRIVE TESTING WITH AC SUPPLY .................................. ................................................... .................................. ................................. ................ 20


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1

Introduction

1.1

Purpo se and Scope

This document describes the Vacon Vacon Configuration Loader System and gives instructions for using the Vacon Configuration Loader (VCL), Vacon Configuration Server (VCS) and Manufacturing Execution System (MES) to configure programmable programmable VACON 100 spare parts. The document does not take into consideration the content of the data loaded with VCL application.

1.2

Definit Definit ions, Acronym s and Abbreviations

VCL – Vacon Configuration Loader VCS – Vacon Configuration Server SFC – Shop Floor Control (equals to serial number of the drive or power module) MES – Manufacturing Execution System Black Mamba – CAB-USB/RS422 adapter cable Shop Order ID – Identifies each shop order in MES (for each sales order position)

1.3

What What is Vacon Configuration Loader System?

Vacon Configuration Loader System is a set of tools for updating drive configuration after replacement of a power board or measurement board. The system is intended for Vacon internal use only. The system consist of the following components: Vacon Configuration Loader (VCL) Windows application Vacon Configuration Server (VCS) application in Vacon Vacon Sales Sales Tool Manufacturing Execution System (MES) · · ·

In addition the following tools are needed: A basic repair tool set Adapter cable “CAB-USB/RS422” A Laptop An external 0,5-1,0kV power supply · · · ·


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NOTE! VCS and VCL tools are not compatible not compatible with VACON 100 first generation drives which have been manufactured before, -

Vacon 100 MR4-6 06/2012 Vacon 100 MR7-9 07/2012

If power module P.ID ends to “-MFP1B” then drives are VACON 100 HVAC first generation drives. 1.4

VCS and VCL too l sup por t by VACON VACON fact ories

VCS and VCL tool support function in different VACON factories: Fa c t o r y Vacon Suzhou Vacon Chambersburg Vacon Italy Vacon Finland


VCS x

VCL x

PRODUCT Vacon100 Vacon100 Vacon100X

NOT E! Release day by end of 2014 Release day by end of 2014 Release day by end of 2014

Vacon100

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2

Preparations

2.1

Service Policy

Service Policy for VACON 100 is available on extra.vacon.com extra.vacon.com page page (”Vacon Service” --> “Warranty” --> Title: “Vacon100 Products” 2.2

Ordering correct spare parts from VS tool

VACON 100 product family uses the same range of spare parts. Vacon Configuration Loader system can be used to configure spare parts, which have not been programmed earlier. These spare parts are available for ordering in Vacon Sales Tool and they can be identified with the suffix “-EMPTY” and description “-not programmed”. The spare parts are available in the “Options and Spares – NEW” product menu in Vacon Sales Tool’s configurator. Make the following f ollowing basic selections: Product Range: Vacon0100 Parts Category: SPR- Spare Parts Frame: All Frame · · ·

To find the type ”-EMPTY” parts in the “Part “Par t Selections” tab start typing “cmb0” to “cmb0” to filter the options in the “Part Customization” drop-down menu. See picture below.


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2.3

Sales Sales code for "n ot programmed" VACON VACON 100 cards

SPR-CMB01790-EMPTY;; Description: Gen2 240/500V MR07-MR09 Measurement board SPR-CMB01790-EMPTY SPR-CMB04704-EMPTY; Description: 12A 500V Gen2 MR04 Power board SPR-CMB04706-EMPTY; Description: 5,6A 500V Gen2 MR04 Power board SPR-CMB04707-EMPTY;; Description: 12A 240V Gen2 MR04 Power Board SPR-CMB04707-EMPTY SPR-CMB04708-EMPTY;; Description: 4A 240V Gen2 MR04 Power Board SPR-CMB04708-EMPTY SPR-CMB04709-EMPTY; Description: 31A 500V Gen2 MR05 Power board SPR-CMB04710-EMPTY; Description: 31A 240V Gen2 MR05 Power board SPR-CMB04711-EMPTY; Description: 61A 500V Gen2 MR06 Power Board SPR-CMB04711-EMPTY; SPR-CMB04712-EMPTY;; Description: 62A 240V Gen2 MR06 Power Board SPR-CMB04712-EMPTY NOTE! These spare part cards are only compatible with VACON 100 second generation drives 2.4

Sales Sales code for taxation purpo ses

The taxation price must be added to ALL orders when you are invoicing the end customer. This is defined by the law. Vacon Oyj Runsorintie 7 FIN-65380 Vaasa

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WSC-CONF-FLOW-FIX; Description: Description: VACON 100 FLOW power power board configuration configuration WSC-CONF-HVAC-FIX; Description: VACON 100 HVAC power board configuration WSC-CONF-V100-FIX; Description: VACON 100 power board configuration 2.5

Installati Installati on of Vacon Vacon Configuration Loader

Run “Vacon Configuration Loader” install.exe. This t ool can be found from Vacon.com page. This installer will also install Microsoft .NET 3.5 Framework SP1, Moxa UPort USB to Serial drivers & Silicon Laboratories USB to Serial drivers if needed. Application can be uninstalled by running running uninstall.exe from application application installation folder or by removing it through Windows “Control Panel\All Control Panel Items\Programs Items\Programs and Features”. 2.6

Acc ess to VCS and MES MES syst ems

Contact to [email protected] [email protected] and and request access to Vacon Configuration Loader System. Mention that access to Vacon Configuration Server in Vacon Sales and Manufacturing Execution System are required. requir ed.


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3

Process


9



10


4

Vacon Vacon Manufactur Manufactur ing Executio Executio n System (MES (MES)) Quick Guide Guide

To be able to retrieve drive and power module module related data from MES MES there are certain procedures to complete before and after af ter the operation. This instruction walks through the required steps for successfully successfully preparing the target target drive and power power module information in MES. Good to know: Steps must must to be repeated for both, the drive and the power module module serial numbers (=SFC’s in MES) Archiving is done every night so if the loading is not completed completed the same same day as SFC was unarchived, it must be unarchived again the next day. Unarchiving must must be done using using the Shop Order Order number number instead of SFC ·

·

·

4.1

Log ging into MES MES System

• •

Open MES URL in browser Address: http://visiprise:7101/manufacturing/login?SITE=VAASA


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4.2

How to identif identif y when is needed needed to use the MES system

1. Do you have drives serial serial number number available? available? - Location: Top of the drives (near by the fastening points)

2. Do you have power power unit serial serial number number available? - Location: Top of the power power unit cover cover (behind the control control unit)

NOTE! - If you answered "NO" to step number 1 and/or 2 2 then you must use MES system or else you cannot proceed to forward. -

If you answered "YES" to step number 1 and 2 then you don’t need to use MES system in any phase, skip to chapter 5.


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4.3

Unachieved action to release release the serial number information

All drives which have older (from manufactured manufactured day) than 3 month must must be do "unarchive" action 1. Open from MES: Production à Advanced 2. Change Activity to “Unarchive” 3. Insert SFC number number and click “OK” button

4.4

à Archive

Finding power module serial number with the drive serial number

1. Open As Built Summary Summary 2. Insert SFC number number and click “Search” “Search” button 3. Click “SFC” number number on the search search result and and a popup will open


13


4. Browse the list until you you find the power module module item row and expand it until you get to the “Actual component” level. Serial number of the power module is shown as on the example (SFC Number).


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5 5.1

Vaco Vaco n Configu Conf igu rati on Ser Ser ver (VCS (VCS)) Quick Guide Login to Vacon Sales Sales Tool

1. Go to http://www.intra.vacon.com/ http://www.intra.vacon.com/ and and click “Vacon Sales” on the “Quick links:” 2. Click link “VaconSales” “VaconSales” and login with your username username and password

5.2

Open Vacon Config urati on Server


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5.3

Load confi guration

1. Enter drive Enter drive serial number , 2. Enter power Enter power modu le serial serial n umber 3. Enter spare Enter spare part board serial number from from new EMPTY spare part board (last 5 digits from the card data matrix).

Example from MR6 power board data matrix label


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4. Click “Load Package” button in the bottom bottom right corner.

5. Save Package to your your computer. computer.

6. Vacon Configuration Configuration Server informs when when download download is completed. completed.


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18


6

Vacon Configur ation Loader (VCL) (VCL) Quick Guide

Vacon Configuration Loader (VCL) application is a tool for programming VACON 100 power boards and measurement boards to configure the drive back to its it s as-delivered state. 6.1

Starting Vacon Vacon Configuration Loader

1. Open the Vacon Configuration Loader tool tool from the the Start menu menu or from the desktop icon.

6.2

Open confi guration package

Select *.vcl file and open it with one of the following methods. 1. Double click the file 2. Drag & drop the file to VCL window window 3. Click folder icon on VCL window and browse for for the file After selecting a functioning *.vcl file the folder icon has a green green check-mark on top of it. The complete file path appears as a tooltip when a mouse pointer is held over the file name.

6.3

Updating the config uration

1. Start the update update by clicking the “Update” button. button.


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2. During update, progress progress bar will show status of the process. process. Note that the communication protocol used by the VCL has a long communication timeout. To ensure that the protocol layer communication is closed properly, please wait patiently until the process finishes. Apply the same patience even if e.g. wrong serial port was selected in the first place.

3. Status view will will indicate whether the update process was successful or failed. failed. In case the update failed identify the cause of failure (see chapter below) and try again. The status view can be closed by clicking the “OK” button. To close the application click “Cancel” button. NOTE!


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Unsuccessful programming programming may damage the card and this causing that reprogramming is not possible to do anymore 6.4

Error Situations in Vacon Configuration Loader

Following table describes the possible error situations and corresponding messages. Er r o r m es s ag e

Des c r i p t i o n

Protocol layer error occurred:

Protocol layer error usually initiates from physical serial port connection failure. Check the cabling and communication communication to the drive.

Working route not found!

VCL could not detect device part which is compatible with the selected .vcl file. Make sure correct *.vcl file is used.

File invalid!

File is not compatible with VCL application.

File version not supported!

VCL doesn’t support the selected .vcl-file version. Update VCL application.

Failed to init connection to device

Serial port cable is not connected to the device, wrong serial port is selected or there is some problems with the physical serial port connection. Check the cabling and communication to the drive.

Communication errors occurred while updating spare part

Some of the .vcl-file batches failed to complete. Make sure that the communication to the drive is working and try again. If the problem persists send the debugging log to [email protected]

Selected file is incompatible with the spare part.

Drive or spare part serial number doesn’t match. Make sure that 1. Correct file matching the drive drive and and the spare part board is used. 2. The file was created with with the correct drive and spare part par t serial number.

6.5

Debugging

In case of VCL faces some unexpected error situations a debug log can be exported for VCL developers by clicking “Export log file” from bottom left corner of t he window. Log is


21


encrypted for security purposes, so it cannot be opened by VCL users. Send the file to [email protected] for [email protected] for further investigations.

7 7.1

Verif Verif yin g the Drive Configu ration Preparation

1. After completing the power unit programming programming exit exit the programming programming tool, start Vacon Live and connect to the programmed drive 2. Backup original parameters parameters as necessary necessary 3. Reset the drive drive to factory default values by by using the parameter “ Restore Factory Defaults” Defaults” 7.2

Verifying the Drive Type code

1. Vacon Live : Select Select “Information” “Drive”” pull-down menu Information” from the “Drive 2. Verify that the “Frequency Converter Label” Label” data matches the drive’s Type code Stickers


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8 8.1

General General test inst ru ctio ns DC bus testing without motor

1. Check the testing instructions from drives service manual

8.2

Drive testing with AC supply

1. Use a current clamp meter meter suitable for frequency frequency converter output output current measurement 2. Connect the main cables, cables, motor cables cables and earth earth connections 3. Switch on the AC supply 4. Set the correct parameters from the motor name name plate, e.g. motor name name plate values, current limit, minimum frequency, maximum frequency, acceleration time, deceleration time 5. Run the motor motor without load between between minimum minimum and maximum maximum frequency and measure the output current with current clamp meter. Compare the value on the current clamp meter to the unit's monitoring value of t he drive. The current clamp meter may not be accurate at low frequencies 6. Load the motor motor to the nominal value, if it is possible, and compare compare the value on the current clamp meter to the monitoring value of the drive 7. Check that the the fan operates properly. Follow Follow the unit temperature temperature from the monitoring page


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Vacon-Configuration-Loader-System-User-Guide-V06.pdf

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