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S. FELIX
DATE OF ISSUE
SPECIFICATIONS ELECTRICS MATERIELS HP200
TD3-B002 Page : 8/16 PROPRIETARY CODE: G
REV. 15
DATE
OM : 37089 31/10/08 THE INFORMATIONS CONTAINED HEREON ARE SUBJECT TO MODIFICATION WITHOUT PRIOR NOTIFICATION BY METSO MINERALS THE INFORMATION CONTAINED HEREIN IS CONFIDENTIAL AND PROPRIETARY TO METSO MINERALS AND IS NOT TO BE REPRODUCED, DISCLOSED TO A THIRD PARTY, MODIFIED OR USED WITHOUT PRIOR PERMISSION OF METSO MINERALS OR ITS DULY AUTHORIZED REPRESENNTATIVE. ALL RIGHTS RESERVED.
29/09/1999
I - INTRODUCTION The HP200 crusher is equipped: 1 - Lubricating - 2 immersion heaters - 1 oil level switch on the tank - 1 temperature sensor on the tank or temperature switch (depends of equipment) - 1 clogging filter - 1 lubrication motor-driver pump - 1 pressure switch on countershaft - 1 air fan cooler - 1 temperature sensor on the oil return line or two temperature switches (depends of equipment)
2 - Hydraulic - 1 motor driven pump - 8 electro valves - 1 oil level switch on the tank - 1 clogging filter - 2 pressure sensors - 1 electrical connection box - A local control box connected to hydraulic cabinet (cable supplied) with lights and push buttons for hydraulic operation 3 –Crusher motor - 1 electric motor
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PREPARED BY
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S . FELIX
DATE OF ISSUE
SPECIFICATIONS ELECTRICS MATERIELS HP200
TD3-B002 Page : 9/16 PROPRIETARY CODE: G
REV. 15
DATE
OM : 37089 31/10/08 THE INFORMATIONS CONTAINED HEREON ARE SUBJECT TO MODIFICATION WITHOUT PRIOR NOTIFICATION BY METSO MINERALS
THE INFORMATION CONTAINED HEREIN IS CONFIDENTIAL AND PROPRIETARY TO METSO MINERALS AND IS NOT TO BE REPRODUCED, DISCLOSED TO A THIRD PARTY, MODIFIED OR USED WITHOUT PRIOR PERMISSION OF METSO MINERALS OR ITS DULY AUTHORIZED REPRESENNTATIVE. ALL RIGHTS RESERVED.
29/09/1999
II - TO CONNECT ELECTRICAL ELEMENTS:
Countershaft Pressure switch
Crusher motor
Hydraulic pump motor
Electrical cabinet on hydraulic plate (see chapter VI)
Lubrication pump motor
Fan cooler motor
Temperature sensor or temperature switches (on oil return line)
Temperature sensor or temperature switch (on oil tank)
Oil level (lubrication)
2 heaters
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THE INFORMATION CONTAINED HEREIN IS CONFIDENTIAL AND PROPRIETARY TO METSO MINERALS AND IS NOT TO BE REPRODUCED, DISCLOSED TO A THIRD PARTY, MODIFIED OR USED WITHOUT PRIOR PERMISSION OF METSO MINERALS OR ITS DULY AUTHORIZED REPRESENNTATIVE. ALL RIGHTS RESERVED.
S. FELIX
DATE OF ISSUE
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SPECIFICATIONS ELECTRICS MATERIELS HP200
TD3-B002 Page : 10/16 PROPRIETARY CODE: G
REV. 15
DATE
OM : 37089 31/10/08 29/09/1999 THE INFORMATIONS CONTAINED HEREON ARE SUBJECT TO MODIFICATION WITHOUT PRIOR NOTIFICATION BY METSO MINERALS
III - DIGITAL SWITCHES CHARACTERISTIC AND ADJUSTMENT - Electrical cabinet on hydraulic plate : Power supply 24VDC (120 W) on terminal : 1 for plus (+), 2 for minus (-) - Oil level hydraulic indicator connected in electrical cabinet on hydraulic plate Relay KA7 AC rating 7.5 Amps at 230 VAC, DC rating 5 Amps at 30 VDC Normally open contact used : common 3(14), NO 4(11) - Clogging filter indicator connected in electrical cabinet on hydraulic plate Relay KA8 AC rating 7.5 Amps at 230 VAC, DC rating 5 Amps at 30 VDC Normally open contact used : common 4(11), NO 3(14) - Hydraulic pressure sensors (clamping and release) connected with the relay in electrical cabinet Relay KA3 (clamping) AC rating 7.5 Amps at 230VAC, DC rating 5 Amps at 30VDC Relay KA5 (release) AC rating 7.5 Amps at 230VAC, DC rating 5 Amps at 30VDC Normally open contact used : common 4(11), NO 3(14) - Information for hydraulic motor driven pump contactor must be taken : Relay KA9 AC rating 7.5 Amps at 230VAC, DC rating 5 Amps at 30VDC Normally open contact used : common 4(11), NO 3(14)
- To install cable for oil level lubricating indicator on lubricating plate AC rating 0.2 Amps at 230VAC, DC rating 1 Amps at 24VDC Normally open contact used (2-3)
- Clogging filter indicator on lubricating plate AC rating 3 Amps at 230VAC, DC rating 6 Amps at 24VDC Normally closed or open contact used NO or NF
- Countershaft pressure switch connected with electrical cabinet on crusher AC rating 0.5 Amps at 230VAC, DC rating 1 Amps at 24VDC Adjustment closed contact P > 1,1 bars open contact P < 0,8 bars Normally open contact used (13-14)
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PREPARED BY
APPROVED BY
S. FELIX
THE INFORMATION CONTAINED HEREIN IS CONFIDENTIAL AND PROPRIETARY TO METSO MINERALS AND IS NOT TO BE REPRODUCED, DISCLOSED TO A THIRD PARTY, MODIFIED OR USED WITHOUT PRIOR PERMISSION OF METSO MINERALS OR ITS DULY AUTHORIZED REPRESENNTATIVE. ALL RIGHTS RESERVED.
DATE OF ISSUE
SPECIFICATIONS ELECTRICS MATERIELS HP200
TD3-B002 Page : 11/16 PROPRIETARY CODE: G
REV. 15
DATE
OM : 37089 31/10/08 29/09/1999 THE INFORMATIONS CONTAINED HEREON ARE SUBJECT TO MODIFICATION WITHOUT PRIOR NOTIFICATION BY METSO MINERALS
If the crusher is equipped with temperature sensors : -To install cable for tank temperature sensor on oil tank Temperature sensor with incorporated transmitter-Supply 24 VDC PT 100 0° C 4mA 100° C 20mA
- To install cable for return temperature sensor on return block Temperature sensor with incorporated transmitter-Supply 24 VDC PT 100 0° C 4mA 100° C 20mA
If the crusher is equipped with temperature switches : - To install cable for heaters temperature switch on the tank AC rating 6 Amps at 440VAC-3, AC rating 4 Amps at 440VAC-15 DC rating 0.5 Amps at 24VDC Normally open contact used (C-NO) Setting : 25°C, differential : 5°C
- To install cable for Fan cooler temperature switch on return block AC rating 6 Amps at 440VAC-3, AC rating 4 Amps at 440VAC-15 DC rating 0.5 Amps at 24VDC Normally open contact used (C-NO) Setting : 45°C, differential : 14°C
- To install cable for security temperature switch on return block AC rating 6 Amps at 440VAC-3, AC rating 4 Amps at 440VAC-15 DC rating 0.5 Amps at 24VDC Normally open contact used (C-NO) Setting : 65°C, differential : 10°C
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S. FELIX
TD3-B002
SPECIFICATIONS ELECTRICS MATERIELS HP200
Page : 12/16 PROPRIETARY CODE: G
REV. 15
DATE OF ISSUE
OM : 37089
THE INFORMATION CONTAINED HEREIN IS CONFIDENTIAL AND PROPRIETARY TO METSO MINERALS AND IS NOT TO BE REPRODUCED, DISCLOSED TO A THIRD PARTY, MODIFIED OR USED WITHOUT PRIOR PERMISSION OF METSO MINERALS OR ITS DULY AUTHORIZED REPRESENNTATIVE. ALL RIGHTS RESERVED.
29/09/1999
DATE 31/10/08
THE INFORMATIONS CONTAINED HEREON ARE SUBJECT TO MODIFICATION WITHOUT PRIOR NOTIFICATION BY METSO MINERALS
IV - ELECTRIC POWER –MOTORS SPEED – PUMP FLOW
STANDARD TENSIONS : VOLTAGE 1 LUBRICATION UNIT AIR COOLER Squirrel cage motor
PUMP MOTOR Squirrel cage motor
T° air =<45°c
T° air =<40°c
HEATER
(option)
Motor speed
Power
Flow
Motor speed
min -1
kW - HP
l/min - gal*/min
min -1
kW - HP
min -1
kW - HP
kW - HP
220/380 V - 50Hz
1475
5.5 – 7.5
107 – 28.2
1475
4 – 5.5
1475
5.5 -7. 4
7.71 – 10.34
230/400 V - 50Hz
1475
5.5 – 7.5
107 – 28.2
1475
4 – 5.5
1475
5.5 -7. 4
8.56 – 11.46
240/415 V – 50Hz
1475
5.5 – 7.5
107 – 28.2
1475
4 – 5.5
1475
5.5 -7. 4
9.20 – 12.34
255/440 V – 60Hz
1750
5.5 – 7.5
111 – 29.3
1750
4 – 5.5
1750
5.5 -7. 4
10.34 – 13.87
265/460 V – 60Hz
1750
5.5 – 7.5
111 – 29.3
1750
4 – 5.5
1750
5.5 -7. 4
11.30 – 15.16
280/480 V – 60Hz
1750
5.5 – 7.5
111 – 29.3
1750
4 – 5.5
1750
5.5 -7. 4
12.30 – 16.50
Power
Motor speed
Power
Power
Tension - Fréquency
HYDRAULIC UNIT Squirrel motor
Motor speed
Power
Flow
Flow
Tension - Fréquency
min -1
kW - HP
l/min - gal*/min
l/min - gal*/min
220/380 V - 50Hz
1475
7,5 - 10
20 - 5.3
6.7 – 1.77
230/400 V - 50Hz
1475
7,5 - 10
20 - 5.3
6.7 – 1.77
240/415 V – 50Hz
1475
7,5 - 10
20 - 5.3
6.7 – 1.77
255/440 V – 60Hz
1750
7,5 - 10
24 - 6.3
8.1 – 2.14
265/460 V – 60Hz
1750
7,5 - 10
24 - 6.3
8.1 – 2.14
280/480 V – 60Hz
1750
7,5 - 10
24 - 6.3
8.1 – 2.14
CRUSHER MOTOR Squirrel motor or slip ring with power 132 kW Straight assembly on pulley on motor shaft
(*) US Gallon
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PREPARED BY
APPROVED BY
S. FELIX
THE INFORMATION CONTAINED HEREIN IS CONFIDENTIAL AND PROPRIETARY TO METSO MINERALS AND IS NOT TO BE REPRODUCED, DISCLOSED TO A THIRD PARTY, MODIFIED OR USED WITHOUT PRIOR PERMISSION OF METSO MINERALS OR ITS DULY AUTHORIZED REPRESENNTATIVE. ALL RIGHTS RESERVED.
DATE OF ISSUE
TD3-B002
SPECIFICATIONS ELECTRICS MATERIELS HP200
Page : 13/16 PROPRIETARY CODE: G
REV. 15
DATE
OM : 37089 31/10/08 29/09/1999 THE INFORMATIONS CONTAINED HEREON ARE SUBJECT TO MODIFICATION WITHOUT PRIOR NOTIFICATION BY METSO MINERALS
OPTIONAL VOLTAGE FOR ELECTRIC NETWORK : 200 V : VOLTAGE 2 LUBRICATION UNIT AIR COOLER Squirrel cage motor
PUMP MOTOR Squirrel cage motor
T° air =<45°c
T° air =<40°c
HEATER
(option)
Motor speed
Power
Flow
Motor speed
min -1
kW - HP
l/min - gal*/min
min -1
kW - HP
min -1
kW - HP
kW - HP
115/200 V - 50Hz
1475
5,5 - 7,5
107 - 28,2
1475
4 - 5,5
1475
5.5 -7. 4
11.36 – 15.24
130/220 V - 60Hz
1750
5,5 - 7,5
111 - 29,3
1750
4 - 5,5
1750
5.5 -7. 4
13.75 – 18.44
Power
Motor speed
Power
Power
Tension - Fréquency
HYDRAULIC UNIT Squirrel motor
Motor speed
Power
Flow
Flow
Tension - Fréquency
min -1
kW - HP
l/min - gal*/min
l/min - gal*/min
115/200 V - 50Hz
1475
7,5 - 10
20 - 5.3
6.7 – 1.77
130/220 V - 60Hz
1750
7,5 - 10
24 - 6.3
8.1 – 2.14
(*) US Gallon
CRUSHER MOTOR Squirrel motor or slip ring with power 132 kW Straight assembly on pulley on motor shaft
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PREPARED BY
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S. FELIX
DATE OF ISSUE
TD3-B002
SPECIFICATIONS ELECTRICS MATERIELS HP200
Page : 14/16 PROPRIETARY CODE: G
REV. 15
DATE
OM : 37089 31/10/08 THE INFORMATIONS CONTAINED HEREON ARE SUBJECT TO MODIFICATION WITHOUT PRIOR NOTIFICATION BY METSO MINERALS THE INFORMATION CONTAINED HEREIN IS CONFIDENTIAL AND PROPRIETARY TO METSO MINERALS AND IS NOT TO BE REPRODUCED, DISCLOSED TO A THIRD PARTY, MODIFIED OR USED WITHOUT PRIOR PERMISSION OF METSO MINERALS OR ITS DULY AUTHORIZED REPRESENNTATIVE. ALL RIGHTS RESERVED.
29/09/1999
OPTIONAL VOLTAGE FOR ELECTRIC NETWORK : 525V - 575V : VOLTAGE 3 LUBRICATION UNIT AIR COOLER Squirrel cage motor
PUMP MOTOR Squirrel cage motor
T° air =<45°c
T° air =<40°c
HEATER
(option)
Motor speed
Power
Flow
Motor speed
min -1
kW - HP
l/min - gal*/min
min -1
kW - HP
min -1
kW - HP
kW - HP
300/525 V - 50Hz
1475
5,5 - 7,5
107 - 28,2
1475
4 - 5,5
1475
5.5 -7. 4
10.26 – 13.76
320/550 V - 50Hz
1475
5,5 - 7,5
107 - 28,2
1475
4 - 5,5
1475
5.5 -7. 4
11.26 – 15.10
330/575 V - 60Hz
1750
5,5 - 7,5
111 - 29,3
1750
4 - 5,5
1750
5.5 -7. 4
12.31 – 16.51
Power
Motor speed
Power
Power
Tension - Fréquency
HYDRAULIC UNIT Squirrel motor
Motor speed
Power
Flow
Flow
Tension - Fréquency
min -1
kW - HP
l/min - gal*/min
l/min - gal*/min
300/525 V - 50Hz
1475
7,5 - 10
20 - 5.3
6.7 – 1.77
320/550 V - 50Hz
1475
7,5 - 10
20 - 5.3
6.7 – 1.77
330/575 V - 60Hz
1750
7,5 - 10
24 - 6.3
8.1 – 2.14
(*) US Gallon
CRUSHER MOTOR Squirrel motor or slip ring with power 132 kW Straight assembly on pulley on motor shaft
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PREPARED BY
APPROVED BY
S. FELIX
THE INFORMATION CONTAINED HEREIN IS CONFIDENTIAL AND PROPRIETARY TO METSO MINERALS AND IS NOT TO BE REPRODUCED, DISCLOSED TO A THIRD PARTY, MODIFIED OR USED WITHOUT PRIOR PERMISSION OF METSO MINERALS OR ITS DULY AUTHORIZED REPRESENNTATIVE. ALL RIGHTS RESERVED.
DATE OF ISSUE
TD3-B002
SPECIFICATIONS ELECTRICS MATERIELS HP200
Page 15/16 PROPRIETARY CODE: G
REV. 15
DATE
OM : 37089 31/10/08 29/09/1999 THE INFORMATIONS CONTAINED HEREON ARE SUBJECT TO MODIFICATION WITHOUT PRIOR NOTIFICATION BY METSO MINERALS
OPTIONAL VOLTAGE FOR ELECTRIC NETWORK : 380 V / 60Hz : VOLTAGE 4 LUBRICATION UNIT AIR COOLER Squirrel cage motor
PUMP MOTOR Squirrel cage motor
T° air =<45°c
T° air =<40°c
HEATER
(option)
Motor speed
Power
Flow
Motor speed
min -1
kW - HP
l/min - gal*/min
min -1
kW - HP
min -1
kW - HP
kW - HP
1750
5,5 - 7,5
111 - 29,3
1750
4 - 5,5
1750
5.5 -7. 4
7.71 – 10.34
Power
Motor speed
Power
Power
Tension - Fréquency
220/380 V - 60Hz
HYDRAULIC UNIT Squirrel motor
Motor speed
Power
Flow
Flow
Tension - Fréquency
min -1
kW - HP
l/min - gal*/min
l/min - gal*/min
220/380 V - 60Hz
1750
7,5 - 10
24 - 6.3
(*) US Gallon
CRUSHER MOTOR Squirrel motor or slip ring with power 132 kW Straight assembly on pulley on motor shaft
8.1 – 2.14
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DATE OF ISSUE
TD3-B002
SPECIFICATIONS ELECTRICS MATERIELS HP200
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REV. 15
DATE
OM : 37089 31/10/08 THE INFORMATIONS CONTAINED HEREON ARE SUBJECT TO MODIFICATION WITHOUT PRIOR NOTIFICATION BY METSO MINERALS THE INFORMATION CONTAINED HEREIN IS CONFIDENTIAL AND PROPRIETARY TO METSO MINERALS AND IS NOT TO BE REPRODUCED, DISCLOSED TO A THIRD PARTY, MODIFIED OR USED WITHOUT PRIOR PERMISSION OF METSO MINERALS OR ITS DULY AUTHORIZED REPRESENNTATIVE. ALL RIGHTS RESERVED.
29/09/1999
VI - ELECRICAL CABINET
CONNECTION ON HYDRAULIC PLATE : Hydraulic power unit must be supplied by 24 VDC terminal 1 and 2 1 for + (plus) 2 for –(minus)
Crusher control cabinet
