Type-36
GUIDE :J
O P E R _ A _TrON
I ss ss u
")
Document e p e mb mb e
1A
5. 99
1. 1.
SPECIFICATrONS
. R ·L
STANDARD
4.3 4A 4.
CONSUl\1I\BLES
5.
SPLI SPLICI CING NG STEP STEP
5.
U N P A C K J1 J1 '-'- .l.l '
SA
POSlTI01,m',jG THE
5.6
USIN USIN
TH
S.
USIN USIN
SPLI SPLICE CEr. r.vl vloD oD
5.8
C H A N G I N G SPLlCE J \ .1 .1 0 D
5.9
INSTALL
5.11
INSERTING
5.12
STAR STARTr TrNG NG TH AurO AurO!Y !YlA lA.T .TIC IC
ORDERING E T R NI NI N
.
INFORJo.1ATION FO
.+
Ep IR
T H E FUSION
LCD
SPLICER.~
r•• •• •• •• •• •• ••
•• •• •• ••
•• •• •• •• •• •• •• •• •• •• ••
I\-10NlTOR
FUSION KE'r KE'r'1 '1'A 'ADS DS r.v1 r.v1EN EN FUNC FUNCTl TlON ON
RElN RElNFO FORC RCIN IN
1 \1 \1 E N U S
10
SLEE SLEEVE VE
10 10
FIBER THE S P L I C E R
11
SPLI SPLICE CE
11
oIJ.UAT1NGSPLICE
6.
PosmONING
6.1
HEATING/SHRINKING
G
7.
TI1E SPLICE
A
TH
THE SLEE\.'E
E
SPUCE
8.2 8.3
V·GROOVECLEANINGWITHAcETONE
WHilE
PROBLEMS
8.7
14
I
8.
.S
REA
16
I ss ss u
")
Document e p e mb mb e
1A
5. 99
1. 1.
SPECIFICATrONS
. R ·L
STANDARD
4.3 4A 4.
CONSUl\1I\BLES
5.
SPLI SPLICI CING NG STEP STEP
5.
U N P A C K J1 J1 '-'- .l.l '
SA
POSlTI01,m',jG THE
5.6
USIN USIN
TH
S.
USIN USIN
SPLI SPLICE CEr. r.vl vloD oD
5.8
C H A N G I N G SPLlCE J \ .1 .1 0 D
5.9
INSTALL
5.11
INSERTING
5.12
STAR STARTr TrNG NG TH AurO AurO!Y !YlA lA.T .TIC IC
ORDERING E T R NI NI N
.
INFORJo.1ATION FO
.+
Ep IR
T H E FUSION
LCD
SPLICER.~
r•• •• •• •• •• •• ••
•• •• •• ••
•• •• •• •• •• •• •• •• •• •• ••
I\-10NlTOR
FUSION KE'r KE'r'1 '1'A 'ADS DS r.v1 r.v1EN EN FUNC FUNCTl TlON ON
RElN RElNFO FORC RCIN IN
1 \1 \1 E N U S
10
SLEE SLEEVE VE
10 10
FIBER THE S P L I C E R
11
SPLI SPLICE CE
11
oIJ.UAT1NGSPLICE
6.
PosmONING
6.1
HEATING/SHRINKING
G
7.
TI1E SPLICE
A
TH
THE SLEE\.'E
E
SPUCE
8.2 8.3
V·GROOVECLEANINGWITHAcETONE
WHilE
PROBLEMS
8.7
14
I
8.
.S
REA
16
Document
F3AOOOIA
ss
V-GROOVES
.1
CLEA.NlNG THE L E N S
18
ELECTRODES
9.-1
CLEANING
rns LE
LIGHT SOURCE
AN ARc
11.1
TEST
23
SPLI SPLICE CE T\10 T\10DE DE
Auto Automa mati ti
23 73 23
Mode Mode
anua anua od St od 11.4
25
COMJ COMJvI vIUN UNIC ICAT ATlO lO
MODE MODE
l\10DE
Chan Changi ging ng Para Parame mete ters rs 11.6 11.7 11.7
AINT AINTEN ENAN ANCE CE COr. COr.TI TIIT ITIO IO
21
13
IO
11.3
20
22
S\V1 S\V1TC TCHI HING NG MODE MODE
11.2
18
J\.1 J\.10D 0D
SETT SETTIN IN
Chan Changi ging ng us on Chan Changi ging ng Heat Heat
25 25 ]5 26
MODE MODE
27
rogr rogram am Na es rogr rogram am Na es
27 18
11.8
29
11.9
E MO MO T
12.2
I \1 \1 0
SPLI SPLICE CE COND CONDIT ITIO IO
Chan Changi ging ng Ar Cond Condit itio io Para Parame mete ters rs Chan Changi ging ng Alig Alignm nmen en Meth Method od Se ecti ecting ng an Chan Changi ging ng Heat Heater er Cond Cond ions ions 12.3 OPTIONS Spli Splice ce Data Data Stor Storag ag Clos Closur ur Numb Number er Inpu Inpu Fibe Fibe Numb Number er input
29
30
33 34 3./
35 35 36
Spli Spli
Da
Disp Displa la in
mory mory Stor Stored ed Spli Splice ce Data Memory
38 39
Copying
Self Self Chec Chec
-I]
Docu Docume ment nt
EQUI EQUIP. P.lf lfE. E.\T \T LI
RLPA RLPAIR IR DE7AIL
~5 ~6
RfPORT
1\
PARAAIETER
F3AO F3AOOO OOIA IA
VERSION
PARA.,.'I.-1ETER
(l-l
PARA:vtETER
08
PA.RAlv[ETER PARJV...1ETER
50
PARt..METER
51
P.-\R.-'l.METER
52
22
,.,.,.53 P RI RI NC NC I L E
O F D l R E C T CORE MONITORING
53
OPTI OPTION ONAL AL SECT SECTIO IONS NS A.
ATTENUA nON SPLICING
OPTION (ATTEN SPLICE)
l'
B.
C.
SERIAL
RINTI RINTI
FE TURE TURE
(S-RI.M)
SYSTEM
Docu Docume ment nt
F3AO F3AOOO OOIA IA
0I
In ro uc or ecti ection on of hi prac prac ic de crib crib as equi equi ment ment pera pera ion. ion. unit unit un acki acking ng an prep prepar arat atio io an appl applic icab able le safe safety ty prec precau auti tion ons. s. La te sect sectio ions ns etai etai un co fi urat urat on fi er prep prepar arat atio ion, n, spli splici cing ng main mainte tena nanc nce. e. an trou troubl blee-
af unde unde cont contro roll lled ed cond condit itio ions ns
port portab able le self self-c -con onta tain ined ed full full auto automa mati ti inst instru rume ment nt fo crea creati ting ng si gl lo -l ss ptic ptical al ptic ptical al fi er ty es nc1u nc1udi ding ng sing sing emod emod (SM) (SM) mu timo timode de (MM) (MM) disp disper ersi sion on shif shif ed (DSF (DSF), ), ispe ispers rsio io comp compen ensa sa ed (DCF (DCF), ), cu -off -off hift hifted ed
rn and Figure 1.
prog progra ramm mmab able le an stor stored ed in nonnon-vo vola lati tile le
.0
dire direct ct core core mo itor itor ng ma pr cess cess ng soft soft ar inco incorp rpor orat ated ed nt he spli splice ce calc calcul ulat ates es perp perpen en ic lari lari y. fibe fibe core core alig alignm nmen ent, t, an core core co cent centri rici city ty at th plic plic oint oint
tren trengt gt spli splice ce
with with
an
hy ical ical inte inte ri
heat heat-s -shr hrin in ab
fibe fibe prot protec ecti tion on slee sleeve ve
of he sp ice. ice.
rein reinfo forc rc ng
leev leeve. e. Th
Document F3A0001A I ss u 3 . S ep te m e r 5 . 1 99 8
Fiber , C do
ti
er mete
, or E
fibers
eq valent es is reco me ed
80 -150jJ.ITI
Cladding Cleave length Coating
250
iz
900JllIl
J.TI
ig
Size
(mm)
7.4W
7.40
6.8H (in.]
6.5 kg (14.3 lb.)
Weight Display
Locations
Power AC SO/60Hz
input DC inpu
DC
Operatin
Environmen
Operatin
-10 to 50°C (14-122
temperature
Max. oper ting
humidity
95%AH (non-condensing).
Storage Environmen Storag
temperature
Storag
humidity
di os
°C (-40-158
-4 to
on-condens
ro er
ng
Performance ic plic li
ycle time
Heater cycl
Iime
it from
0.02dB typical
id loss identica
MM
t.
O.OldB typical 25 second <90 second
ta ti
typical
Output Connectors Data
ll RS232C
DC Powe
O-sub-
2VDC mi
Video
Vide
plic
data
ignal, RC
op
connecto
differences. environmenta electrod deterioration.
35 ty
1000 spli es(built-i 30,000 splices memory
or
ja
PCMCIA Card
tore
icin to ensure the
settings.
type
Programs Fibe types
rt mois re sh ck an im ac
typical
memory
(optiona
change an
Safety Precaution
rd
Op
unpacking. an transporting th splice unit Severe mechanical shoc or excessiv vibratio ma caus alignmen problems _fl medica attentio th lo ed qu me case Microsco articu at at er an ea co lect an contaminat th precisio splicing mechan sm wh he co er is re stal ed
immediately. near heat
ve
fu io
Issue
D o u m n t F 3 AO O O I September 1 5 1 99 3
Description va lt Alwa foll he recommen ed purging. an ventilatio procedures
es ing.
SC-36
Transpor
ER-6
Replacement Electrodes Coolin
th splice an ro ec agains acci en al electrical shock. at emptin
an electr ca main enance
Avoi
/-
Tray
Separate heater
1,
V-g
BTR-1,2
uf er ub
ut er
PC-C
equipment. e. contaminat
-2
Case
th V-gr oves electr de
an
NAVA-034009
Vide
HL-2
Solven dispense
PC-CBU
ar
on to
at er
gin.
dapter
MDM-36
.3
Consumables
Description
ETK976021-02
FCP-22
Cleave
ETK9316001 ETK9524024
BP-O1 Batter
ETK240146
HP-5 Heater
Pack
Information
eparat
oc ment
Se Referenc
Documents.
FPS-1
Protection Sleeve,50/Pk.
N/A
Gauz
N/A
Isopropy alcoho (99.5% pure
/A
wipe
Cotton swab
Document Is
Operatin ..J.A.l
to (919) 541-8100.
splicer:
Retum Nu
Form 44 an
complete
in th
Packin Section 6) case(see
rigina
ranspo
an Storag Instructions prepaid to:
In .....st gate th ca rier
nsurance surc ar
rocedure
F3A0001A
Document
F3AOOO]A
Splicing Accessorie
5.2
necessar
equipment:
Cleaver
"Returning or
ep ir
Jacket Remove
Alcohol
(99.5%)
output ja k. Figure 2. Splicing Accessories.
5.3.7
Document Se
av ilab
FJA0001A \5.
ie in po itions top, fr nt an stan mounting pins
2--l.
an allo
fo ta
heat
~.
plicin
ap icatio s.
~.r!
~;~;'!
-_
to
I:
".
vi
it
by
it
in
ti
store.
Do um F 3 ADDD I ss u 3 . S ep te mb e 1 5 9 9
5.4.7
in length is exposed.
Figure 5. Monito
in Fr e-St ndin
Positi n.
Issue
in
batter
th
Keyp ds
unit VA ;.
".....
Vn
J.,~.--+ indicate
direction.
NU1\
Document F3A0001A S e t e e r 1 5 1 99 8
Document
F3AOOOlA
Options
Functions
available selections: Auto St re-Automatically me
enclosure. Splice
splices.
al gnment fusion plic ng an loss estimation.
identification. session.
ro er ar power. MODE
Semiautomati
fu io
mo
points. serial port
Splice Conditio
doped.
components. se ection th differen ro ection sleeve le gths an heater arameter settings
stores splice da a.
Issue
5.9.1
desire
Select an FPS-
Document F3AOOOIA e pt em be r 1 5 1 9
ei forc ng slee e.
mode
ptio s.
ce he se ec on
hi hl ghted,
re
DETAIL menu
He tshrin
corres on in
Hotm lt
merica value. Fo exam le to 1),
-,S tainles
ig re
ar me er chan
me
Th
ub lu Stee Ro
inforcin
le ve
will ap ear.
mm attempt. complete. residue.
10
aja 12") fthe iber coatin
sing
Do um
Issue
e p e mb e
F 3A OO O
15 19
practices.
ill th
immediatel
splice afte preparation.
typica splicing
pera ion; variations ar
5.10A
extremelysharp. an coatin
fibe clam
simultaneously
5.11A
mark.
lean Fi er
leav
--+-/"'_"
Fibe
"~.i
4·
Bare Fi er
Pr
ng
(,O,
"'4',;'
""c:::5-~:
he
Figure 11. In erting th
iber
Into th V-Grooves.
Issue
or slid
touch ill th bottom to
1I0t
anyt in
Document F3AOOOIA e p e mb e 1 5 1 9
orizontall will
280X
v-groove.
between direct
and
image.
or directions.
5.
he
FUSION-
ut
HDCM)-
procedure.
sc ee 11
ES LOSS-
sh wing "SPLICE
SET switch
12
High reso utio
Do um
F 3A OO O
I ss u 3 . S ep te m e r 1 5 1 99 8
FI
Bubble
it.
op ical ransmi sion
OK
uality Note that fluori e-
OK
Offset
OK Diameter
Difference
OK
gu
13
2.
ic
lu tion
Do um
F 3A O O O
su
to
hr nk he reinforc ng
Heater
next
plice.
operated simultaneously
1.
Warning: Sleeve may care. es than m)
14 In.
===:=:~~~5= bare fibe .
forth,
ar
it
4.
ib
Tubing
5.
1/4in. (6mm)
OK magn ti
atch igur
ill 'h
sleeve.
BubbJe(s)
mi dl
il
te ti
14
einforcing Sleeve Insp ction.
Document
so at ng
ny prob em
Mode.
splicer.
during transit. 4.
void your warranty
carrying case.
transport case.
volatility
case.
15
However.
it
F3AOOOIA
Do um
~JlARNING:
highlyflam able
3 A O OO I
an
Ma te ance Mode (D sc arge
sect on
isplay an erro message. fibe an repe informatio
th
plice. Sometime clea in
abou cleaning th v-grooves.
shap
elec ro
clea in
no recommen ed
wiII degrad
performance
ends. lifted. correct. matc es he fi er eing spliced.
manual. afte 1.00 splices. Some common symp om that ndicat th electr de ne re laci are:
fo
etails on ad usting
eate
et ings
Do um
F JA OO O
Issue 3. S ep te mb e
roblems Setting
Up th
99
Splice
.1 screen rema ns
15
splicing products dial 8201.
ark.
8, ex
abou or erin arts accessor es an fo nf rmat on abou re ur in equipmen th factory.
Se
me
covere
in th fo lowing sections
electrode the following parameter upplyi
power. Tr plugging an ther piec YOll
void your warrant]'.
9.1
Cl in Clamps
th
V-gr
ve
roce ur re uire pure alcoho an cleaning brush.
-groov in
mp
Support. Note In co
weat er th dispJa
keep them clea
clam
grooves.
Document F3AOOG1A I ss u 3 . e pt em be r 1 5 1 99 8
tools
011
tire v-grooves.
alcohol.
ub or le tr de
ti to
ue de m, to pr
te
ill
nt dust
ry cotton
avoiding
po s.
4.
thei
Note: Do
Replacin will
9.3.1
9.2 requir
followin
IN
110t
clea
lite lens with
replacement.
procedure.
Electrodes
original
Do um
F 3A OO O
I ss u 3 " S e t e b e
wipes.
on
is
rf'ARNING:
distance.
eJectrode.
to
./
plates removed,
\\
burn in pr cedu e. 4. tl.llose the electrode
ng th
le tr de
5.
6.
5. procedure.
(1)
19
5. 19
Do um Issue
F 3A O O OI A
S e t em be r
5. 9q
th follow ng pr cedu e.
tips splicer.
LED. Both
all)'
finn circular
3.
otion.
The LED part.
assembly.
ig re
Ente in
ls ha
Po
Splice Perfor an
humidity.
fi
ti
zone.
distort
Do um IS5Ue3.
active.
5. procedure.
6. powe
Procedure
pres
SELECT
ig re
3.
plic
od
en
In SELECT.
ti
Te
21
accordingly.
F JA OO O I mb
15 19
Do um
Issue
Se te
F 3A O O O
e r 1 5 1 99 8
MODE MODE
Fie
it
this screen
ETER
M . Ao I N A N ·O r ·.l::::;tc;;J'!r~UJi.fnOIN'E T T ' U ~ , G SY.6T~M 'S E:fT ..R'EM,OT'E
.nc
'.
TEST
le in
FT
.IRE U~ i3 RA-oe
de
11.1.2 availabl
selections
To
Do um
I ss u
de
un
um
an external computer ermi al PA software parameters. test an electrod
maintenance.
change fi er an
eate parame ers.
customizes machin
SE EC
ke
functions.
In eractive Maintena ce Sy te
(S-RIM), hi
splicing proceeds automatically.
Techni al Su port Staf fo eval at on method to upgrad
soft are.
ey is ressed th splice au omatically defa lt pera io
perf rm th followin
roce ure:
pressing th co tr ll
usin th
eypad.
3 " S ep te mb e
F 3A OO O
5. 19
Document
F3AOOOIA
by entering moto
drive quantities.
keys follow thes guidelines
manual splice 1.
by an 'L".
Insert preparedfiber Br ng ib
nt
ie
on th
nito
1. Pressing
ro de co ro
he ir ct
10
li dust
he
d-
an
an
rieH' 5.
Align fiber
6.
Fu
ill
thefiber
l'iell'
together
Manually inspec
erform
ma ua sp ic
C1:nlerL flbl.;'f~I{ this lise,
6.
v~
ATI performed.
MOTQ"R
Ii
I~~~~------------~~
Note: is displayed.
Document
te
11.4.1
de
hanging Parameters
1.
In
2. serial cable.
CO
ENTE.R PASS
TlON
Fi
ur
5.
nicati
OH
re 26 Entering Passwo
od
11.4.3 RESET.
)ARA
U:::
Ie.
Mi
calibration. il
of al parameters
HE
ST gu
25
7.
tt ng Pa
te
F3AOOOIA
Do um
F 3A O O O
Issue
SELECT. test.
accepted. If valu is utside tire accept bl NC ll
audible
MODE:
alarm will
SE
test.
RUNNING TEST-Repeats
all
perform and 999 by pressing
repeated.
2. 11.6
Maintenanc
This function
Mode
Motor-
perform
motor.
motor.
VL
Motor-
arru motor.
VL
Motor-
VR
Motor-
VR
Motormotor.
26
Do um
F 3 AO O O I
Issue 3. S e t em be r
I S 1 99 8
HL"
ami "R" or
po
il
ami
groove.
If
Example:
after replacement
or scroll to second.
key. Th
Refer
10
sc ee
Section 9.3 Replacing Electrodes
RESET.
centerline number SET ARC
key.
clearing.
.7
27
in
Document F3A0001A lssue 3. e p e mb e 1 5 9 9
.7 types:
re nforcing
le ves.
ei fo ci
sl eves
ei fo ci
sl eves
OTHE
SLEEVE
NEW will
to
key.
28
D oc um e
acce
F 3 A OO O I
hi mode
12.
011
Menu Functions
"drop-down features.
S-
addendum.
32 is displayed. .1
Software
grade
an th estima ed plic loss calculated
29
Document te
Figure
Splice
ondition
type, followin
procedure.
ic
MENU
2.
Co di
12.2.1
When you menu illustrate in Type li
io
(1)
screen
30
ib
FJAOOOIA IS
Do um
Issue 3. Septembe
condition, return
arc conditions.
Se 3. th followin isplay th
cree show
in Figure
procedure.
7.
WO
l.
ITON
.'11 .. :FIB.~~ 2_ \1 =:;;
",l
·6
'LU:':l: 14 10:8·-"00 r·B.OO
O[)31
Figure
7. Ar
ndit on Fi ur
MF
4.
Ar
nditio
2.
followin
conditions show
SM preset ar avai ab e: Standard
ME
31
in
Password
F 3A O O O is 1998
Document [JAOOOIA Issue 3. S ep te mb e 1 5 1 99 8
~Da.H]
00:.. 1.5•.0.
OK
Figure .39. Ar Fu io
ig
Conditions
th
SCREEN
MAXdiameter
(cladding)
IASby
li in fibe core/claddin
value
AT
Note: If the ac pt bl im ts al
AT
di le
ll
the new mille
in
32
th or concentricity.
Issue
be displaye MENU screen.
in Figure
Document F3AOOOIA S ep te mb e 1 5 1 9
followin sleeve type an heatin conditio parameters
CE
0.
sleeve setting.
perfor
th followin
procedure. heater parameters.
CE
1.
Figure 42 -
followin
procedure.
screen in Fi ur 44
il
di played -
,~:gL I'G'E : r . A J C r O
,::i:!
B'N
HEATER
l. sf
CONDHION
s: EE
1.
........
. ) , )
Document
FJA0001A 998
storag method
data stored ID. This number is
automaticall incremente stored splice
followin
each
he at etting is re ai ed af er ma hine is urne off. ill.
ig re
5.
ngin
te
nditio
RC
after replacement.
sp ayed in th AT CO cr en ar th follow ng va es
ITIO
Splice Data Storag
12.3
Options
1o places: Buil
intern
memory (optional)
followin
to
34
procedure
Document
(1) and
(1
automa ically st re afte each plice. CE followin
Fi er
each splice
um er Input me
1.
5.
Sp icer Memory hows rema ning spac "XXXXX". remainin
memory spac
sa le
displa ed
displayed. MEMORY CHECK
from he
F3AOOOIA
Document Is
SPLICE MODE M E N U screen. ng
et ings
th
at memory
Select OPTION fr0111 MENU screen (Figure. 46). 2.
illu trated
Fi ur 50
in
-1-.
(4)
Figure 51
il appe r.
keys' 1-9 to nput YY IIYfMIDD
screen. 6. me
data. turned
011.
Choose hi
ptio
manual
me
36
F3AOOOIA
DOcWTIent FJAOOOIA
Issue J. Septembe
15 1998
llustrated in Fi ur 54
tore
plic loss informat on
hi
nf rmat on
3.
or
of he plicer port. 011
built
ill
memory.
port. th followin
procedure:
rinter it se ia co munica io capabilities is required
PC me 1101),ar
data stored
37
atie
th pr cess
Document ]S5UC
epte
data.
to ag
ra ge
.t
VAlliE --
-
57.
ig re
is
2. ig re
displayed.
38
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Document 3 A OO O Issue 3. e p e mb e 1 5 9 9
No.
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51
F 3A OO O
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No.
Document F3AOOOlA e pt em b 5 . 1 99 8
Remarks
Name 10.00 0180
4H T 4 4 F 0000 0000
205.
0200 0050 01.00 0120
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4T 4H 210. 212. 213.
215. 216. 217.
R E D A NO USED RC LEAN UR TION NO
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AUTO-RESET INTERVAL OT SE
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Appendix
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Document F3AOOOJA e pt em be r . 5 9 9
