SiemensFlexCable Handbook

INDEX: FLEXIBLE CABLES For power power and control with or without fibre optic's, Siemens cables have been developed to provide optimum performance, maximum safety and extended life

SECTION 1 General Flexible Elastomer Cables ➔ SINGLE CORE 3.3kV FLEX ➔ OZOFLEX ➔ OZOFLEX (PLUS) ➔ OZOFLEX (PLUS) SCREENED (FC+) ➔ HYDROFIRM (T) ➔ HYDROFIRM (T) SCREENED ➔ PRO PROTOMONT TOMONT HD ➔ PRO PROTOMONT TOMONT SCREENED

5DF2 5DH2 5DH1 5DH5 5DH1 5DH1 5DL1 5DL2

SECTION 2 High Temperature Cables ➔ SINOTHERM ➔ EVA 125 FLEX

5DR3/5 5DR7

SECTION 3 PVC Data and Control Cables PROTO TOFLEX FLEX Ö500 uncscreened ➔ PRO ➔ PRO PROTOFLEX TOFLEX Ö500 screene screenedd ➔ PRO PROTOFLEX-EMV-FC TOFLEX-EMV-FC ➔ EMC CABLE GLANDS ➔ BLUEGLOB BLUEGLOBE E CABLE GLANDS

Page Page 30 34 42 48 52 60 64 70 74 80

5DE7 5DE7 5DE6

86 96 100 104 108

5DH3 5DG6 5DG5 5DG8 5DE5 5DE5

112 126 148 154 162 166

SECTION 5 Mining Cables Cables and High High Voltage Reeling Reeling Cables ➔ PRO PROTOMONT TOMONT XHD 5DL4 ➔ MINING MSR 5DM4 ➔ PRO PROTOLON TOLON 5DK8

170 176 180

SECTION 6 Technical Tables and Formulae Formulae

188

SECTION 4 Crane, Reeling and Hoist Cables ➔ CORDAFLEX (SMK) ➔ RONDOFLEX ➔ PLANOFLEX ➔ OPTOFLEX ➔ SPREADERFLEX ➔ PENDANTFLEX

Sales & Order Processing

Phone 131 773

Fax 1800 060 773

1

INDEX: FLEXIBLE CABLES For power power and control with or without fibre optic's, Siemens cables have been developed to provide optimum performance, maximum safety and extended life

SECTION 1 General Flexible Elastomer Cables ➔ SINGLE CORE 3.3kV FLEX ➔ OZOFLEX ➔ OZOFLEX (PLUS) ➔ OZOFLEX (PLUS) SCREENED (FC+) ➔ HYDROFIRM (T) ➔ HYDROFIRM (T) SCREENED ➔ PRO PROTOMONT TOMONT HD ➔ PRO PROTOMONT TOMONT SCREENED

5DF2 5DH2 5DH1 5DH5 5DH1 5DH1 5DL1 5DL2

SECTION 2 High Temperature Cables ➔ SINOTHERM ➔ EVA 125 FLEX

5DR3/5 5DR7

SECTION 3 PVC Data and Control Cables PROTO TOFLEX FLEX Ö500 uncscreened ➔ PRO ➔ PRO PROTOFLEX TOFLEX Ö500 screene screenedd ➔ PRO PROTOFLEX-EMV-FC TOFLEX-EMV-FC ➔ EMC CABLE GLANDS ➔ BLUEGLOB BLUEGLOBE E CABLE GLANDS

Page Page 30 34 42 48 52 60 64 70 74 80

5DE7 5DE7 5DE6

86 96 100 104 108

5DH3 5DG6 5DG5 5DG8 5DE5 5DE5

112 126 148 154 162 166

SECTION 5 Mining Cables Cables and High High Voltage Reeling Reeling Cables ➔ PRO PROTOMONT TOMONT XHD 5DL4 ➔ MINING MSR 5DM4 ➔ PRO PROTOLON TOLON 5DK8

170 176 180

SECTION 6 Technical Tables and Formulae Formulae

188

SECTION 4 Crane, Reeling and Hoist Cables ➔ CORDAFLEX (SMK) ➔ RONDOFLEX ➔ PLANOFLEX ➔ OPTOFLEX ➔ SPREADERFLEX ➔ PENDANTFLEX


Phone 131 773

Fax 1800 060 773

1

APPLICATION APPLICA TION SELECTION SELECTIO N GUIDE

Construction

1. 2. 3.

1. 2. 3. 4.

1. 2. 3. 4.

2

Designation

Rated Voltage

Application & Design

3.3kV 11 11000 Flex 5DF2

0.6/1kV to 1.9/3.3kV

Single core highly flexible cable for switchboard cabling; submains, machine and equipment cabling. Suitable for high and sub-zero temperatures with a high short circuit strength.

30

OZOFLEX 5DH2

0.6/1kV

Heavy duty EPR/CSP flexible for power and control supply. Suitable as flexible leads in mining, industry and agriculture.

34

OZOFLEX (PLUS) 5DH10

0.6/1kV

Especially suitable for submersion in sewage and effluent, waste water, polluted liquids containing oils, fats, solvents and chemicals etc. For pumps and aerators.

42

PCP elastomer Sheath Protolon R-EP R-EP-1 -110 10 insulation Tinned copper conductor, highly flexible

CSP elastomer sheath Elastomer inner sheath EPR insulation Copper conductors, flexible

Page

Special CSP elastomer sheath Elastomer inner sheath EPR insulation Copper conductors, flexible


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

3

APPLICATION SELECTION GUIDE

Construction

1. 2. 3. 4. 5.

1. 2. 3. 4.

1. 2. 3. 4. 5. 4

CSP elastomer outer sheath Copper braid screen Elastomer inner sheath EPR insulation Copper conductor, flexible

Designation

Rated Voltage

OZOFLEX (PLUS) SCREENED 5DH5

0.6/1kV

Screened cable suitable for VSD's submersion in sewage and effluent, waste water, polluted liquids containing oils, fats, solvents and chemicals etc. For pumps and aerators requiring control cores.

48

HYDROFIRM (T) 5DH1

0.6/1kV

Circular and flat flexible cable especially developed for continuous submersion in fresh, salt and bore water as a power supply to pumps and underwater electrical equipment.

52

HYDROFIRM (T) SCREENED 5DH1

0.6/1kV

Screened flexible cable especially developed for continuous submersion in fresh, salt and bore water as a power supply with control cores to pumps and underwater electrical equipment.

60

Special EPR sheath Watertight bond between insulation and sheath EPR insulation Copper conductors, flexible

EPR outer elastomer sheath Copper braid screen Elastomer inner sheath EPR insulation Copper conductor, flexible


Phone 131 773

Fax 1800 060 773



Phone 131 773

Page

Fax 1800 060 773

5


Construction

1. 2. 3. 4. 5.

1. 2. 3. 4.

1. 2. 3. 4. 5. 4

CSP elastomer outer sheath Copper braid screen Elastomer inner sheath EPR insulation Copper conductor, flexible

Designation

Rated Voltage

OZOFLEX (PLUS) SCREENED 5DH5

0.6/1kV

Screened cable suitable for VSD's submersion in sewage and effluent, waste water, polluted liquids containing oils, fats, solvents and chemicals etc. For pumps and aerators requiring control cores.

48

HYDROFIRM (T) 5DH1

0.6/1kV

Circular and flat flexible cable especially developed for continuous submersion in fresh, salt and bore water as a power supply to pumps and underwater electrical equipment.

52

HYDROFIRM (T) SCREENED 5DH1

0.6/1kV

Screened flexible cable especially developed for continuous submersion in fresh, salt and bore water as a power supply with control cores to pumps and underwater electrical equipment.

60

Special EPR sheath Watertight bond between insulation and sheath EPR insulation Copper conductors, flexible

EPR outer elastomer sheath Copper braid screen Elastomer inner sheath EPR insulation Copper conductor, flexible


Phone 131 773

Fax 1800 060 773



Phone 131 773

Page

Fax 1800 060 773

5


Construction

1. 2. 3. 4.

1. 2. 3. 4. 5.

1. 2.

1. 2. 6

Designation

Rated Voltage


Page

PROTOMONT HD 5DL1

0.6/1kV

Extra heavy duty flexible cable for mining, construction, industry and harsh environments. Designs suitable for submersion in aggressive liquids. Single core cables suitable for mobile festoon systems.

64

PROTOMONT SCREENED 5DL2

0.6/1kV

Heavy duty overall screened EPR/PCP flexible in 4 and 5 core constructions. Submersible pumps, mining where earth screen protection in required.

70

SINOTHERM 5DR3 5DR4 5DR5

380/660V 0.6/1kV

High temperature silicone cables up to 180°C. Suitable for motor rewinds, heating appliances, steelwork, floodlights etc. Available with glass braid and in flexible multicore constructions.

74

EVA 125 FLEX 5DR7

0.6/1kV

High temperature EVA flexible cables for 125°C application. Increased mechanical strength with low smoke, and a non toxic gas emission and halogen free sheath in the event of fire. For switchboard wiring and coils.

80

PCP elastomer sheath Elastomer inner sheath PROTOLON EPR insulation Copper conductors, flexible

PCP elastomer sheath Copper braid screen Elastomer inner sheath EPR insulation Copper conductor, flexible

Silicone rubber insulation Copper conductors, flexible

EVA elastomer insulation Copper conductors, flexible


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

7


Construction

1. 2. 3. 4.

1. 2. 3. 4. 5.

1. 2.

1. 2. 6

Designation

Rated Voltage


Page

PROTOMONT HD 5DL1

0.6/1kV

Extra heavy duty flexible cable for mining, construction, industry and harsh environments. Designs suitable for submersion in aggressive liquids. Single core cables suitable for mobile festoon systems.

64

PROTOMONT SCREENED 5DL2

0.6/1kV

Heavy duty overall screened EPR/PCP flexible in 4 and 5 core constructions. Submersible pumps, mining where earth screen protection in required.

70

SINOTHERM 5DR3 5DR4 5DR5

380/660V 0.6/1kV

High temperature silicone cables up to 180°C. Suitable for motor rewinds, heating appliances, steelwork, floodlights etc. Available with glass braid and in flexible multicore constructions.

74

EVA 125 FLEX 5DR7

0.6/1kV

High temperature EVA flexible cables for 125°C application. Increased mechanical strength with low smoke, and a non toxic gas emission and halogen free sheath in the event of fire. For switchboard wiring and coils.

80

PCP elastomer sheath Elastomer inner sheath PROTOLON EPR insulation Copper conductors, flexible

PCP elastomer sheath Copper braid screen Elastomer inner sheath EPR insulation Copper conductor, flexible

Silicone rubber insulation Copper conductors, flexible

EVA elastomer insulation Copper conductors, flexible


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

7


Construction

Designation

PROTOFLEX Ö500 5DE7

1. 2.

1. 2. 3.

PVC sheath Copper conductors, flexible

UV-stabilised PVC orange outer sheath. Tinned copper braid screen. Cross linked poly ethylene (XLPE) insulation.

3. 8

300/500V

PROTOFLEX Ö500 SCREENED 5DE7

PROTOFLEX EMV-FC UV stabilized 5DE6

EMC Cable Glands 1. 2.

Rated Voltage

0.6/1 kV


Page

Light duty flexible PVC control cable for machine tools, process automation and control devices.

86

Flexible overall screened PVC control cable for EMI and RFI interference suppression in industrial electronics, switchboards, PLC connections, etc.

96

Flexible tinned copper braid screened XLPE power cable for variable speed drive to motor connections.

100

EMC metric glands are IP68, brass, galv nichel plated. Designed for EMC environments, ensuring positive contact with the cable.

104

Highest protection IP68 & 15 bar. One gland body for several cable O.D’s. Highest strain relief.


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

9


Construction

Designation

PROTOFLEX Ö500 5DE7

1. 2.

1. 2. 3.

PVC sheath Copper conductors, flexible

UV-stabilised PVC orange outer sheath. Tinned copper braid screen. Cross linked poly ethylene (XLPE) insulation.

Rated Voltage

300/500V

PROTOFLEX Ö500 SCREENED 5DE7

PROTOFLEX EMV-FC UV stabilized 5DE6

0.6/1 kV

EMC Cable Glands 1. 2. 3. 8


Page

Light duty flexible PVC control cable for machine tools, process automation and control devices.

86

Flexible overall screened PVC control cable for EMI and RFI interference suppression in industrial electronics, switchboards, PLC connections, etc.

96

Flexible tinned copper braid screened XLPE power cable for variable speed drive to motor connections.

100

EMC metric glands are IP68, brass, galv nichel plated. Designed for EMC environments, ensuring positive contact with the cable.

104

Highest protection IP68 & 15 bar. One gland body for several cable O.D’s. Highest strain relief.


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

9


Construction

Designation

1. Highest protection IP68 up to 15 bar. 2. One gland for several cable O.D's. 3. Highest strain relief.

1. 2. 3. 4. 5.

1. 2. 3. 4. 10

Rated Voltage

Cable Glands

CORDAFLEX (SMK) 5DH3

0.6/1kV

Crane, reeling and festoons cable designed to withstand tensile and torsional stresses. Suitable for all types of mobile equipment eg., stackers, reclaimers, hoists, cranes, ship loaders, trippers etc. Screened data cores for PLC and communications are standard. Integrated fibre optics available.

112

RONDOFLEX 5DG6

0.6/1kV

Flexible power and control cable, for use on festoon systems and for connecting moving parts of machine tools, material handling equipment, etc, associated with high mechanical stresses and frequent bending operation. Suitable for simple reeling.

126

PCP elastomer sheath Protolon insulation Tinned finely stranded conductors Braid screen available Phone 131 773

Page

Blueglobe cable glands are available 108 in brass, plastic and stainless steel. Widest sealing range in one gland body. Highest strain relief and IP68 up tp 15 bar.

blueglobe ®

PCP elastomer sheath Anti torsion textile braid Elastomer inner sheath Protolon EPR insulation Copper conductors, highly flexible



Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

11


Construction

Designation

1. Highest protection IP68 up to 15 bar. 2. One gland for several cable O.D's. 3. Highest strain relief.

1. 2. 3. 4. 5.

1. 2. 3. 4. 10

Rated Voltage

Cable Glands

CORDAFLEX (SMK) 5DH3

0.6/1kV

Crane, reeling and festoons cable designed to withstand tensile and torsional stresses. Suitable for all types of mobile equipment eg., stackers, reclaimers, hoists, cranes, ship loaders, trippers etc. Screened data cores for PLC and communications are standard. Integrated fibre optics available.

112

RONDOFLEX 5DG6

0.6/1kV

Flexible power and control cable, for use on festoon systems and for connecting moving parts of machine tools, material handling equipment, etc, associated with high mechanical stresses and frequent bending operation. Suitable for simple reeling.

126

PCP elastomer sheath Protolon insulation Tinned finely stranded conductors Braid screen available Phone 131 773

Page

Blueglobe cable glands are available 108 in brass, plastic and stainless steel. Widest sealing range in one gland body. Highest strain relief and IP68 up tp 15 bar.

blueglobe ®

PCP elastomer sheath Anti torsion textile braid Elastomer inner sheath Protolon EPR insulation Copper conductors, highly flexible



Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

11


Construction

1. 2. 3. 4.

1. 2. 3. 4.

12

Designation

Rated Voltage

0.6/1kV

Shielded EMC festoon power cable used for applications where there is a danger of interference to data transmission systems from power cables. This cable is suitable for festoon systems.

132

RONDOFLEX (CHAIN) 5DG5

0.6/1kV

Specially designed for outdoor applications with long travel distances at high speeds. Including drag cabin systems on container stacking cranes. Key benefits are reliability, abrasion resistance and long life time.

136

PCP elastomer sheath Protolon EPR insulation Tinned copper conductors, extremely flexible Individual copper braid screens

Phone 131 773

Page

RONDOFLEX (C)-FC 5DG6 PCP elastomer sheath Protolon insulation Tinned finely stranded conductors Overall braid screen shield



Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

13


Construction

1. 2. 3. 4.

1. 2. 3. 4.

12

Designation

Rated Voltage

0.6/1kV

Shielded EMC festoon power cable used for applications where there is a danger of interference to data transmission systems from power cables. This cable is suitable for festoon systems.

132

RONDOFLEX (CHAIN) 5DG5

0.6/1kV

Specially designed for outdoor applications with long travel distances at high speeds. Including drag cabin systems on container stacking cranes. Key benefits are reliability, abrasion resistance and long life time.

136

PCP elastomer sheath Protolon EPR insulation Tinned copper conductors, extremely flexible Individual copper braid screens

Phone 131 773

Page

RONDOFLEX (C)-FC 5DG6 PCP elastomer sheath Protolon insulation Tinned finely stranded conductors Overall braid screen shield



Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

13


Construction

Designation


Page

Flat form elastomer cable for gantry and festoon installations in mining, marine and sub zero environments. Screened cores, pairs and integrated fibre optics available for data transmission.

148

OPTOFLEX (M) 5DG8

Optical signal and data transmission cable for fixed installations for material handling and mining equipment and in open pits on conveyors.

154

OPTOFLEX (F.O) 5DG8

Flexible fibre optic cable suitable for cable handling systems, cable tenders on cranes and material handling systems. Key benefits are high data rates, large bandwith and absolute immunity to EMI.

158

PLANOFLEX 5DG5

1. 2. 3. 4.

1. 2. 3.

1. 2 3. 14

Rated Voltage

380/660V 0.6/1kV

PCP elastomer sheath PROTOLON EPR insulation Copper conductors, extremely flexible Individual copper braid screens

Orange PCP outer sheath. Kevlar braided coverage of core assembly. 50/125; 62.5/125 micron graded index and E9 mono mode fibres.

Black PCP outer sheath. Kevlar braided coverage of core assembly. 50/125; 62.5/125 micron graded index and E9 mono mode fibres.


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

15


Construction

Designation


Page

Flat form elastomer cable for gantry and festoon installations in mining, marine and sub zero environments. Screened cores, pairs and integrated fibre optics available for data transmission.

148

OPTOFLEX (M) 5DG8

Optical signal and data transmission cable for fixed installations for material handling and mining equipment and in open pits on conveyors.

154

OPTOFLEX (F.O) 5DG8

Flexible fibre optic cable suitable for cable handling systems, cable tenders on cranes and material handling systems. Key benefits are high data rates, large bandwith and absolute immunity to EMI.

158

PLANOFLEX 5DG5

1. 2. 3. 4.

1. 2. 3.

1. 2 3. 14

Rated Voltage

380/660V 0.6/1kV

PCP elastomer sheath PROTOLON EPR insulation Copper conductors, extremely flexible Individual copper braid screens

Orange PCP outer sheath. Kevlar braided coverage of core assembly. 50/125; 62.5/125 micron graded index and E9 mono mode fibres.

Black PCP outer sheath. Kevlar braided coverage of core assembly. 50/125; 62.5/125 micron graded index and E9 mono mode fibres.


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

15


Construction

Designation

16

Dedicated flexible cable for free fall coiling in spreader crane applications. Kevlar reinforced with lead bead weights to improve performance in high speed, high wind environments.

162

PENDANTFLEX

300/500V

Lift control and pendant cable with central support element. Extremely flexible and lightweight for elevators, hoists, cranes and for increased suspension distances.

166

Polyurethane sheath Lead beaded core elements Kevlar rope strength support PROTODUR PVC insulation Copper conductors, highly flexible

PVC sheath PROTODUR PVC insulation Copper conductors, flexible Central support element


Phone 131 773

Page

300/500V

5DE5 1. 2. 3. 4.


SPREADERFLEX

5DE5 1. 2. 3. 4. 5.

Rated Voltage

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

17


Construction

Designation

16

Dedicated flexible cable for free fall coiling in spreader crane applications. Kevlar reinforced with lead bead weights to improve performance in high speed, high wind environments.

162

PENDANTFLEX

300/500V

Lift control and pendant cable with central support element. Extremely flexible and lightweight for elevators, hoists, cranes and for increased suspension distances.

166

Polyurethane sheath Lead beaded core elements Kevlar rope strength support PROTODUR PVC insulation Copper conductors, highly flexible

PVC sheath PROTODUR PVC insulation Copper conductors, flexible Central support element


Phone 131 773

Page

300/500V

5DE5 1. 2. 3. 4.


SPREADERFLEX

5DE5 1. 2. 3. 4. 5.

Rated Voltage

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

17


Construction

1. 2. 3. 4. 5.

1. 2. 3. 4. 5.

18

Designation

Rated Voltage

0.6/1kV

Extra heavy duty mining cable with screened power cores and separate control cores. Abrasion and tear resistant, suitable for all above ground mining installations and industry eg., drills, pumps, conveyors and 400 Hz installations.

170

MINING MSR 5DM4

250/250V

Twisted pair screened elastomer cable for mining installations. Heavy duty and flexible, resistant to UV with excellent transmission characteristics for PLC’s, instrumentation and control signals.

176

CPE sheath Overall copper braid screen Elastomer inner sheath Polyethylene insulation Copper conductors, flexible, screened pairs

Phone 131 773

Page

PROTOMONT XHD 5DL/5DM PCP heavy duty sheath Elastomer inner sheath Individual copper core screens PROTOLON EPR insulation Copper conductors, flexible



Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

19


Construction

1. 2. 3. 4. 5.

1. 2. 3. 4. 5.

18

Designation

Rated Voltage

0.6/1kV

Extra heavy duty mining cable with screened power cores and separate control cores. Abrasion and tear resistant, suitable for all above ground mining installations and industry eg., drills, pumps, conveyors and 400 Hz installations.

170

MINING MSR 5DM4

250/250V

Twisted pair screened elastomer cable for mining installations. Heavy duty and flexible, resistant to UV with excellent transmission characteristics for PLC’s, instrumentation and control signals.

176

CPE sheath Overall copper braid screen Elastomer inner sheath Polyethylene insulation Copper conductors, flexible, screened pairs

Phone 131 773

Page

PROTOMONT XHD 5DL/5DM PCP heavy duty sheath Elastomer inner sheath Individual copper core screens PROTOLON EPR insulation Copper conductors, flexible



Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

19


Construction

1. 2. 3. 4. 5.

Designation


Page

PROTOLON (N) 5DK8

0.6/1kV High voltage flexible reeling cable to 33/33kV specifically designed to withstand torsional and tensile forces of medium duty reeling. Suitable for all mobile equipment in mining, marine and materials handling facilities.

182

PROTOLON (SM)

High voltage, heavy duty reeling 0.6/1kV to 33/33kV cable specifically designed for extreme dynamic applications eg., high mount reelers, high speed cranes, multiple deflection guidance systems.

182

Protofirm PCP sheath Elastomer inner sheath Protolon EPR insulation Semiconductive core screens Copper conductors, flexible

5DK8 1. 2. 3. 4. 5. 6.

20

Protofirm PCP HD Anti torsion textile braid Elastomer inner sheath Protolon EPR insulation Semiconductive core screens Copper conductors, highly flexible


Phone 131 773

Fax 1800 060 773

Rated Voltage


Phone 131 773

Fax 1800 060 773

21


Construction

1. 2. 3. 4. 5.

Designation


Page

PROTOLON (N) 5DK8

0.6/1kV High voltage flexible reeling cable to 33/33kV specifically designed to withstand torsional and tensile forces of medium duty reeling. Suitable for all mobile equipment in mining, marine and materials handling facilities.

182

PROTOLON (SM)

High voltage, heavy duty reeling 0.6/1kV to 33/33kV cable specifically designed for extreme dynamic applications eg., high mount reelers, high speed cranes, multiple deflection guidance systems.

182

Protofirm PCP sheath Elastomer inner sheath Protolon EPR insulation Semiconductive core screens Copper conductors, flexible

5DK8 1. 2. 3. 4. 5. 6.

20

Protofirm PCP HD Anti torsion textile braid Elastomer inner sheath Protolon EPR insulation Semiconductive core screens Copper conductors, highly flexible


Phone 131 773

Fax 1800 060 773

Rated Voltage


Phone 131 773

Fax 1800 060 773

21


Construction

1. 2. 3. 4. 5. 6. 7.

1. 2. 3. 4. 5. 6.

1. 2. 3. 4. 5. 22

Designation

Protofirm PCP HD outer sheath Anti torsion textile braid Elastomer inner sheath Protolon EPR insulation Semiconductive core screens Highly flexible copper conductors Mono mode & multi mode fibres

Rated Voltage

0.6/1kV to 33/33kV

High voltage reeling cable with integrated fibre optics for transmission of voice, video and data signals thereby eliminating the need for a separate control reeler.

182

PROTOLON (SB) 5DK8

3.6/66kV to 33/33kV

Designed as a power supply or connection cable for large material handling machines in open cut mines where they are subject to extremely high mechanical stresses due to abrasion and trailing. Also available with screened power cores.

182

PROTOLON (Single Core) 5DK8

3.6/6.6kV to 22/22kV

Designed for voltages up to 22kV for power supply interconnections, transformer drop cable, mobile sustations, over head service line connections and H.V switchboards.

184

Protofirm PCP sheath Elastomer inner sheath Protolon EPR insulation Semiconductive core screens Copper conductors, flexible Phone 131 773

Page

PROTOLON (SM-R) FO FIBRE OPTICS

Protofirm PCP heavy duty sheath Anti torsion textile braid Elastomer inner sheath Protolon EPR insulation Semiconductive core screens Copper conductors, highly flexible



Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

23


Construction

1. 2. 3. 4. 5. 6. 7.

1. 2. 3. 4. 5. 6.

1. 2. 3. 4. 5. 22

Designation

Protofirm PCP HD outer sheath Anti torsion textile braid Elastomer inner sheath Protolon EPR insulation Semiconductive core screens Highly flexible copper conductors Mono mode & multi mode fibres

Rated Voltage

0.6/1kV to 33/33kV

High voltage reeling cable with integrated fibre optics for transmission of voice, video and data signals thereby eliminating the need for a separate control reeler.

182

PROTOLON (SB) 5DK8

3.6/66kV to 33/33kV

Designed as a power supply or connection cable for large material handling machines in open cut mines where they are subject to extremely high mechanical stresses due to abrasion and trailing. Also available with screened power cores.

182

PROTOLON (Single Core) 5DK8

3.6/6.6kV to 22/22kV

Designed for voltages up to 22kV for power supply interconnections, transformer drop cable, mobile sustations, over head service line connections and H.V switchboards.

184

Protofirm PCP sheath Elastomer inner sheath Protolon EPR insulation Semiconductive core screens Copper conductors, flexible Phone 131 773

Page

PROTOLON (SM-R) FO FIBRE OPTICS

Protofirm PCP heavy duty sheath Anti torsion textile braid Elastomer inner sheath Protolon EPR insulation Semiconductive core screens Copper conductors, highly flexible



Fax 1800 060 773

FLEXIBLE CABLE DESIGN AND ELECTRICAL CRITERIA


Phone 131 773

Fax 1800 060 773

23

SHEATH MATERIALS

The design and proper selection of a cable should take into account environmental conditions, electrical, thermal and mechanical stresses that can be expected as these all have a bearing on its operating life. All Siemens flexible cables are designed to suit their application perfectly, thereby ensuring a long trouble free service life even under the harshest conditions.

CONDUCTORS Siemens flexible cables utilise high conductivity copper in accordance with the Australian Standard AS 1125 either finely or extra finely stranded, depending on its intended application, and these are bunched or rope laid to provide a flexible conductor assembly with increased mechanical strength. All values for strandings are given as approximate due to final conductance values of the copper used in production. The Australian Standard AS1125 now nominates for flexible cables a maximum DC resistance value for a given conductor cross section. In this way the cross- sectional area of the conductor is stated not as the geometrical, but as the electrically effective cross-sectional area determined by the resistance measurement. Thereby, all cables will have equivalent electrical characteristics irrespective of the manufacturer or the origin of the base copper used. Conductor resistance values are given on page 174, table 6.10 and comply with AS 1125.

Likewise sheath materials are either thermoplastic or elastomeric compounds such as Chlorosulphonated Polyethylene (CSP), Polychloroprene (PCP), Chlorinated Polyethylene (CPE), Silicone (SR), Ethylene Propylene Rubber (EPR), or Polyurethane (PU). CSP is often known by the DuPont trade name Hypalon and PCP as Neoprene. Each particular sheath material is selected or specially compounded for its specific characteristics. eg EPR (HYDROFIRM) compounded with additives to achieve total water resistance. PCP (CORDFLEX) for a high mechanical strength and abrasion resistance. Although the base polymer name is used eg. CSP, up to 14 additives may be compounded to achieve the desired characteristics based on years of research, field service and customer’s requirements.

INSULATION AND SHEATH THICKNESSES All Siemens elastomer (synthetic rubber ) cables meet or exceed the values laid down in AS 3116 and AS 3191 (flexible cords). Voltage ratings based on the insulation electrical, thermal and mechanical characteristics for each cable are given. SINOTHERM silicone insulated 0.6/1kV cables are in acc ordance with and approved to AS 3178.

INSULATION Insulation materials covered within this catalogue are of basically two types. Thermoplastic poly vinyl chloride (PVC) and cross linked compounded elastomers such as Ethylene Propylene Rubber (EPR), Ethyl Vinyl Acetate (EVA) and Silicone rubber. The Silicone and EVA compounds permit higher operating temperatures, and accordingly higher current capacities, whilst EPR exhibits excellent dielectric properties, low temperature flexibility and resistance to ozone, ionization and weather. To attain resistance against elevated water temperatures Cross Linked Polyethylene (XL PE) is used in single core and flat form HYDROFIRM and Protoflex EMV- FC.

24


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

25

FLEXIBLE CABLE DESIGN AND ELECTRICAL CRITERIA

SHEATH MATERIALS

The design and proper selection of a cable should take into account environmental conditions, electrical, thermal and mechanical stresses that can be expected as these all have a bearing on its operating life. All Siemens flexible cables are designed to suit their application perfectly, thereby ensuring a long trouble free service life even under the harshest conditions.

CONDUCTORS Siemens flexible cables utilise high conductivity copper in accordance with the Australian Standard AS 1125 either finely or extra finely stranded, depending on its intended application, and these are bunched or rope laid to provide a flexible conductor assembly with increased mechanical strength. All values for strandings are given as approximate due to final conductance values of the copper used in production. The Australian Standard AS1125 now nominates for flexible cables a maximum DC resistance value for a given conductor cross section. In this way the cross- sectional area of the conductor is stated not as the geometrical, but as the electrically effective cross-sectional area determined by the resistance measurement. Thereby, all cables will have equivalent electrical characteristics irrespective of the manufacturer or the origin of the base copper used. Conductor resistance values are given on page 174, table 6.10 and comply with AS 1125.

Likewise sheath materials are either thermoplastic or elastomeric compounds such as Chlorosulphonated Polyethylene (CSP), Polychloroprene (PCP), Chlorinated Polyethylene (CPE), Silicone (SR), Ethylene Propylene Rubber (EPR), or Polyurethane (PU). CSP is often known by the DuPont trade name Hypalon and PCP as Neoprene. Each particular sheath material is selected or specially compounded for its specific characteristics. eg EPR (HYDROFIRM) compounded with additives to achieve total water resistance. PCP (CORDFLEX) for a high mechanical strength and abrasion resistance. Although the base polymer name is used eg. CSP, up to 14 additives may be compounded to achieve the desired characteristics based on years of research, field service and customer’s requirements.

INSULATION AND SHEATH THICKNESSES All Siemens elastomer (synthetic rubber ) cables meet or exceed the values laid down in AS 3116 and AS 3191 (flexible cords). Voltage ratings based on the insulation electrical, thermal and mechanical characteristics for each cable are given. SINOTHERM silicone insulated 0.6/1kV cables are in acc ordance with and approved to AS 3178.

INSULATION Insulation materials covered within this catalogue are of basically two types. Thermoplastic poly vinyl chloride (PVC) and cross linked compounded elastomers such as Ethylene Propylene Rubber (EPR), Ethyl Vinyl Acetate (EVA) and Silicone rubber. The Silicone and EVA compounds permit higher operating temperatures, and accordingly higher current capacities, whilst EPR exhibits excellent dielectric properties, low temperature flexibility and resistance to ozone, ionization and weather. To attain resistance against elevated water temperatures Cross Linked Polyethylene (XL PE) is used in single core and flat form HYDROFIRM and Protoflex EMV- FC.

24


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

25

GRAPH RANGE/TEMPERATURE

AMBIENT AND CONDUCTOR OPERATING TEMPERATURE Ambient temperature is that surrounding the cable. All values stated in this catalogue are based on an ambient of +30.5°C which is generally considered the norm for Australian conditions when averaged annually. Surface temperature is the maximum permi ssible temperature onto which the cable can be laid upon without damage to the sheath. Conductor temperature is the temperature the conductor will maintain when loaded fully in accordance with its rated current carrying capacity. The maximum permissible conductor temperature is also the temperature rating of the insulation which it can withstand indefinitely without effect on its properties. The difference between the ambient temperature and the maximum conductor temperature is the window of thermal heat rise generated when current is passed. Basically the heat generated by current flow must be equalised by convection and thermal radiation so that an equilibrium is maintained at the maximum insulation temperature. For this reason the derating factors are applicable when higher or lower ambients are present.

HIGH AND LOW TEMPERATURES Siemens elastomer cables utilise insulation and sheathing compounds which provide excellent performance in extremes in ambient temperatures. In sub zero environments the catalogue lists the absolute minimum that the cable can withstand and additionally the minimum for fully flexible operation in its intended application. Elastomer insulated conductors operate continuously at 90.5°C with an emergency overload up to 130°C and short circuit temperature withstand of up to 250.5°C. Experience has shown that flexible reeling cables with tinned conductors should be limited to a short circuit temperature of 200.5°C. Exposure to higher temperatures than the cables are rated will lead to degredation over a period of time of the compounds based on the rate of exposure and intensity. Fig. 1 shows the service life characteristic for EPR insulation. The temperature index criteria was 113.5°C, ie., the compound will remain servicea ble for 20,00 0hrs at 113.5°C in accordance with IEC 216. This table is purely indicative as many variables can effect the result.

26


Phone 131 773

Fax 1800 060 773

Fig. 1

VOLTAGE RATINGS Voltage values are usually expressed in the form Uo/U and Um. Uo is the rms power frequency voltage between phas e and earth. U is the rms power frequency voltage between phases. Um is the maximum continuous rms power frequency voltage between any two phases and excludes fault conditions or sudden disconnection of large loads. Sales & Order Processing

Phone 131 773

Fax 1800 060 773

27

GRAPH RANGE/TEMPERATURE

AMBIENT AND CONDUCTOR OPERATING TEMPERATURE Ambient temperature is that surrounding the cable. All values stated in this catalogue are based on an ambient of +30.5°C which is generally considered the norm for Australian conditions when averaged annually. Surface temperature is the maximum permi ssible temperature onto which the cable can be laid upon without damage to the sheath. Conductor temperature is the temperature the conductor will maintain when loaded fully in accordance with its rated current carrying capacity. The maximum permissible conductor temperature is also the temperature rating of the insulation which it can withstand indefinitely without effect on its properties. The difference between the ambient temperature and the maximum conductor temperature is the window of thermal heat rise generated when current is passed. Basically the heat generated by current flow must be equalised by convection and thermal radiation so that an equilibrium is maintained at the maximum insulation temperature. For this reason the derating factors are applicable when higher or lower ambients are present.

HIGH AND LOW TEMPERATURES Siemens elastomer cables utilise insulation and sheathing compounds which provide excellent performance in extremes in ambient temperatures. In sub zero environments the catalogue lists the absolute minimum that the cable can withstand and additionally the minimum for fully flexible operation in its intended application. Elastomer insulated conductors operate continuously at 90.5°C with an emergency overload up to 130°C and short circuit temperature withstand of up to 250.5°C. Experience has shown that flexible reeling cables with tinned conductors should be limited to a short circuit temperature of 200.5°C. Exposure to higher temperatures than the cables are rated will lead to degredation over a period of time of the compounds based on the rate of exposure and intensity. Fig. 1 shows the service life characteristic for EPR insulation. The temperature index criteria was 113.5°C, ie., the compound will remain servicea ble for 20,00 0hrs at 113.5°C in accordance with IEC 216. This table is purely indicative as many variables can effect the result.

26


Phone 131 773

Fax 1800 060 773

CURRENT CARRYING CAPACITY Current ratings are dependant on the method of installation, the insula tion material affecting the maximum conductor temperature, internal thermal resistance and external ambient conditions. Unless otherwise indicated the ratings stated within are for cables touching a surface and unencl osed, based on a 50Hz system either single phase or balanced three phase. For all intents and purposes current ratings for DC are equivalent to AC values.

VOLTAGE DROP Volt drop is dependant on the impedance of the conductor, the load current, power factor and route length. In accordance with AS/NZS 3008.1.1:1998 the milli-volts per ampere meter (mV/A.m) are listed on Page 81/ 81, Table 41/42 together with the formula to satisfy the voltage drop limitations. AS 3000 generally limits the allowable voltage drop to 5% of the system Voltage, however some mining installations may nominate a lower value. It is important where prac ticable in the case of single core ca bles they are run in trefoil arrangement to minimise impedance.

SHORT CIRCUIT Symetrical short circuit calculations are given on page 160, table 6.2 and are based on the maximum operating temperature of the insulation and the maximum final safe short circuit temperature of the insulated conductor.

AUSTRALIAN STANDARDS The following Australian Standards relate to cables, their design and application. AS 1125 Conductors in Flexible Cables and Cords AS 3116 Elastomer Insulated Cables 0.6/1kV AS 3191 Electric Flexible Cords 250V, 440V and 0.6/1kV AS 3178 Silicone Rubber Insulated Wires and Cables AS 3147 Thermoplastic (PVC) Insulated Cables 0.6/1kV AS 3008 Cable Selection 0.6/1kV AS 1802 Cables for Underground Mining (Reeling)

28


Phone 131 773

Fax 1800 060 773

Fig. 1

VOLTAGE RATINGS Voltage values are usually expressed in the form Uo/U and Um. Uo is the rms power frequency voltage between phas e and earth. U is the rms power frequency voltage between phases. Um is the maximum continuous rms power frequency voltage between any two phases and excludes fault conditions or sudden disconnection of large loads. Sales & Order Processing

Phone 131 773

Fax 1800 060 773

27

AS 2802 Cables for Above Ground (open cut) Mining AS 1979 Flexible Cables for Lifts AS 1660 Test Methods for Cables AS 1429 XLPE High Voltage Cables 3.3 - 33kV Generally all Australian Standards are aligned with the relevant IEC Standards to enable them to conform internationally. IEC 227 Flexible PVC Cables and Cords IEC 245 Flexible Elastomer Cables and Cords VDE 0250 Cables, Wires and Flexible Cords for Power Installations VDE 0282 Elastomer Cables and Flexible Cords for Power Installations

CABLE REPAIR In the event of damage to either the insulation or sheath or where two cables must be spliced together, the use of commercially available repair materials are suitable for use with Siemens flexible cable compounds. Various methods and types are available from cast kits which offer a simple, effective, however non-flexible joint to electrical repair and selffusing tapes which when applied build up the insulation and sheath to their specified dimensions and provide a flexible, weatherproof repair equal to the original cable. It is most important that the repair tapes and kit compounds match those of the cables and this should be confirmed with the supplier prior to use. R-EP-90 (EPR) tape must be used on all Siemens elastomer insulated cables and HD- 85-PCP and HD- 90- CSP tapes should be used on their appropriate sheath types. Other repair materials from Calico and polyester tapes, semi conductive screen tape, silicone, vinyl/mastic and glass cloth tapes to tinned copper wire braid screen tapes are available from various manufacturers and include all instructions on preparation and installation.

QUALITY ASSURANCE We, at Siemens, have a deep commitment to quality assurance at all levels of our organisation. In fact, this catalog ue represents one step in the quality effort by presenting complete product and applicati ons information in such a way that leads to optimum product selection to satisfy the customer’s needs.Our internal quality assurance programme includes quality audits, the maintenance of a quality assurance manual and many other procedures designed to optimise quality. Sales & Order Processing

Phone 131 773

Fax 1800 060 773

29

CURRENT CARRYING CAPACITY Current ratings are dependant on the method of installation, the insula tion material affecting the maximum conductor temperature, internal thermal resistance and external ambient conditions. Unless otherwise indicated the ratings stated within are for cables touching a surface and unencl osed, based on a 50Hz system either single phase or balanced three phase. For all intents and purposes current ratings for DC are equivalent to AC values.

VOLTAGE DROP Volt drop is dependant on the impedance of the conductor, the load current, power factor and route length. In accordance with AS/NZS 3008.1.1:1998 the milli-volts per ampere meter (mV/A.m) are listed on Page 81/ 81, Table 41/42 together with the formula to satisfy the voltage drop limitations. AS 3000 generally limits the allowable voltage drop to 5% of the system Voltage, however some mining installations may nominate a lower value. It is important where prac ticable in the case of single core ca bles they are run in trefoil arrangement to minimise impedance.

SHORT CIRCUIT Symetrical short circuit calculations are given on page 160, table 6.2 and are based on the maximum operating temperature of the insulation and the maximum final safe short circuit temperature of the insulated conductor.

AUSTRALIAN STANDARDS The following Australian Standards relate to cables, their design and application. AS 1125 Conductors in Flexible Cables and Cords AS 3116 Elastomer Insulated Cables 0.6/1kV AS 3191 Electric Flexible Cords 250V, 440V and 0.6/1kV AS 3178 Silicone Rubber Insulated Wires and Cables AS 3147 Thermoplastic (PVC) Insulated Cables 0.6/1kV AS 3008 Cable Selection 0.6/1kV AS 1802 Cables for Underground Mining (Reeling)

28


Phone 131 773

Fax 1800 060 773

AS 2802 Cables for Above Ground (open cut) Mining AS 1979 Flexible Cables for Lifts AS 1660 Test Methods for Cables AS 1429 XLPE High Voltage Cables 3.3 - 33kV Generally all Australian Standards are aligned with the relevant IEC Standards to enable them to conform internationally. IEC 227 Flexible PVC Cables and Cords IEC 245 Flexible Elastomer Cables and Cords VDE 0250 Cables, Wires and Flexible Cords for Power Installations VDE 0282 Elastomer Cables and Flexible Cords for Power Installations

CABLE REPAIR In the event of damage to either the insulation or sheath or where two cables must be spliced together, the use of commercially available repair materials are suitable for use with Siemens flexible cable compounds. Various methods and types are available from cast kits which offer a simple, effective, however non-flexible joint to electrical repair and selffusing tapes which when applied build up the insulation and sheath to their specified dimensions and provide a flexible, weatherproof repair equal to the original cable. It is most important that the repair tapes and kit compounds match those of the cables and this should be confirmed with the supplier prior to use. R-EP-90 (EPR) tape must be used on all Siemens elastomer insulated cables and HD- 85-PCP and HD- 90- CSP tapes should be used on their appropriate sheath types. Other repair materials from Calico and polyester tapes, semi conductive screen tape, silicone, vinyl/mastic and glass cloth tapes to tinned copper wire braid screen tapes are available from various manufacturers and include all instructions on preparation and installation.

QUALITY ASSURANCE We, at Siemens, have a deep commitment to quality assurance at all levels of our organisation. In fact, this catalog ue represents one step in the quality effort by presenting complete product and applicati ons information in such a way that leads to optimum product selection to satisfy the customer’s needs.Our internal quality assurance programme includes quality audits, the maintenance of a quality assurance manual and many other procedures designed to optimise quality.

SINGLE CORE 3.3KV 1100 FLEX

Fax 1800 060 773

29


Highly Flexible, Single Core Rubber Cables

OPERATING TEMPERATURE -

APPLICATION • • • • • • • • • •

Phone 131 773


Internal Switchboard Cabling Sub-mains Electric al Traction Vehicles Battery Bank Connections Machine & Equipment Cabling Steelworks, cranes & hoists Stacker & Reclaimer cabling DC wiring 415/ 1000V installati ons Submersible to 100 metres

Minimum permissible ambient temperature Maximum permissible conductor temperature Maximum permissible short circuit temperature Minimum ambient temperature for optimum fully flexible operation

-40° C 110°C 250°C -25°C

MINIMUM BENDING RADII The following minimum bending radii should be observed to ensure operating reliability. For fixed installation 6 x cable diameter When freely flexing 8 x cable diameter

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambient temperature of 40°C. At other temperatures these values must be converted using the following table.

DESIGN

°C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.5 7 0.47 0.34

Single core 3.3kV flex cabl es consist of extra finely stranded tinned copper conductors laid up to provide an extremely flexible design. The Protolon R-EP-110 elastomer insulation is rated at 3.3k V with an oil resistant, flame retardant PCP sheath completing the construction. The cable is in accordance with AS1125, AS3116 and VDE0250 part 602. for NSGAFoeu.

Current ratings are based on AS/NZS 3008.1.1:1998. Table 8 CurrentCarrying Capacities of Three Single-Core 0.6/ 1kV Sheathed and Unsheathed non-armoured cables R-E-110

Permissable thermal short-circuit currents for 1 s duration (conductor temperature at start of short-circuit: 110°C):

The maximum allowable tensile stress is 15N/mm2. This ensures no conductor damage will occur in operation.

[mm2]

VOLTAGE RATING

[kA]

4 0.488

185

240

0.732 1.22 1.95 3.05 4.27 6.10 8.54 11.6 14.6 18.3 22.6

6

10

16

2

35

50

70

95

120 150

29.3

Permissible short-circuit currents for other durations are given on Page 190. The thermal as well as the dynamic short-circuit strength must be taken into account. The cables must in particular be firmly fixed to protect them from the effects of peak short-circuit currents.

TENSILE STRENGTH

-

Rated Voltage: 0.6/1kV to 3.3kV AC Maximum operating voltages in: 3 phase AC operation Uo/U = 2.1/3.6kV DC operation Uo/U = 2.7/5.4kV AC test voltage = 6kV

CORE COLOUR IDENTIFICATION The core insulation is white.

30


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

31



Highly Flexible, Single Core Rubber Cables


APPLICATION • • • • • • • • • •

Internal Switchboard Cabling Sub-mains Electric al Traction Vehicles Battery Bank Connections Machine & Equipment Cabling Steelworks, cranes & hoists Stacker & Reclaimer cabling DC wiring 415/ 1000V installati ons Submersible to 100 metres


-40° C 110°C 250°C -25°C



DESIGN

°C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.5 7 0.47 0.34

Single core 3.3kV flex cabl es consist of extra finely stranded tinned copper conductors laid up to provide an extremely flexible design. The Protolon R-EP-110 elastomer insulation is rated at 3.3k V with an oil resistant, flame retardant PCP sheath completing the construction. The cable is in accordance with AS1125, AS3116 and VDE0250 part 602. for NSGAFoeu.

Current ratings are based on AS/NZS 3008.1.1:1998. Table 8 CurrentCarrying Capacities of Three Single-Core 0.6/ 1kV Sheathed and Unsheathed non-armoured cables R-E-110

Permissable thermal short-circuit currents for 1 s duration (conductor temperature at start of short-circuit: 110°C):


[mm2]

VOLTAGE RATING

[kA]

4 0.488

185

240

0.732 1.22 1.95 3.05 4.27 6.10 8.54 11.6 14.6 18.3 22.6

6

10

16

2

35

50

70

95

120 150

29.3

Permissible short-circuit currents for other durations are given on Page 190. The thermal as well as the dynamic short-circuit strength must be taken into account. The cables must in particular be firmly fixed to protect them from the effects of peak short-circuit currents.

TENSILE STRENGTH

-

Rated Voltage: 0.6/1kV to 3.3kV AC Maximum operating voltages in: 3 phase AC operation Uo/U = 2.1/3.6kV DC operation Uo/U = 2.7/5.4kV AC test voltage = 6kV

CORE COLOUR IDENTIFICATION The core insulation is white.

30


Phone 131 773

Fax 1800 060 773



Phone 131 773

Fax 1800 060 773

31


Selection and Ordering Data

No. of cores x conductor size

Part No.

Approx No. of Strands x Max.

Diameter of Bare Conductor Strand

Cable Overall Diameter

Cable Weight

mm

mm

Min Max mm mm

kg/km

A

A

A

A

1.5 1.9 2.5 3.2 4.1 6.5 6.8 8.1 9.6 11.2 13.2 14.9 16.6 18.0 21.2 23.6 27.2

5.0 5.5 6.0 6.5 8.0 9.5 11.5 13.0 14.5 16.0 18.5 20.5 22.5 24.0 27.5 29.3 32.5

50 65 85 105 160 235 360 460 620 820 1070 1320 1620 1950 2540 3460 4332

31 43 57 73 99 130 175 220 265 340 420 490 570 660 790 910 1070

27 38 50 63 86 115 155 190 230 290 365 420 485 560 670 780 910

25 36 47 59 81 105 145 175 215 270 340 395 455 530 630 730 850

22 32 41 51 71 93 125 150 180 235 285 335 380 450 550 630 720

mm2 1 x 1.5 1 x 2.5 1x4 1x6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 1 x 400

5DF2 043 5DF2 053 5DF2 063 5DF2 073 5DF2 103 5DF2 123 5DF2 133 5DF2 143 5DF2 153 5DF2 163 5DF2 173 5DF2 183 5DF2 203 5DF2 213 5DF2 223 5DF2 233 5DF2 243

28 x 0.26 45 x 0.26 51 x 0.31 75 x 0.31 77 x 0.41 123 x .041 190 x 0.41 268 x 0.41 384 x 0.41 545 x 0.41 724 x 0.41 926 x 0.41 1154 x 0.41 1407 x 0.41 1866 x 0.41 1551 x 0.51 1995 x 0.51

6.5 7.0 7.5 8.0 9.5 11.5 13.5 15.0 16.5 18.0 20.5 22.5 24.5 26.0 30.5 36.9 39.5

Current Carrying Capacity when installed Unenclosed Spaced

Unenclosed Unenclosed Spaced from Touching surface

Enclosed

Current ratings are based on AS/NZS 3008.1.1:1998. Table 8 Current-Carrying Capacities of Three Single-Core 0.6/1kV Sheathed and Unsheathed non-armoured cables R-E -110

32


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

33




No. of cores x conductor size

Part No.

Approx No. of Strands x Max.

Diameter of Bare Conductor Strand


Cable Weight

mm

mm

Min Max mm mm

kg/km

A

A

A

A

1.5 1.9 2.5 3.2 4.1 6.5 6.8 8.1 9.6 11.2 13.2 14.9 16.6 18.0 21.2 23.6 27.2

5.0 5.5 6.0 6.5 8.0 9.5 11.5 13.0 14.5 16.0 18.5 20.5 22.5 24.0 27.5 29.3 32.5

50 65 85 105 160 235 360 460 620 820 1070 1320 1620 1950 2540 3460 4332

31 43 57 73 99 130 175 220 265 340 420 490 570 660 790 910 1070

27 38 50 63 86 115 155 190 230 290 365 420 485 560 670 780 910

25 36 47 59 81 105 145 175 215 270 340 395 455 530 630 730 850

22 32 41 51 71 93 125 150 180 235 285 335 380 450 550 630 720

mm2 1 x 1.5 1 x 2.5 1x4 1x6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 1 x 400

5DF2 043 5DF2 053 5DF2 063 5DF2 073 5DF2 103 5DF2 123 5DF2 133 5DF2 143 5DF2 153 5DF2 163 5DF2 173 5DF2 183 5DF2 203 5DF2 213 5DF2 223 5DF2 233 5DF2 243

28 x 0.26 45 x 0.26 51 x 0.31 75 x 0.31 77 x 0.41 123 x .041 190 x 0.41 268 x 0.41 384 x 0.41 545 x 0.41 724 x 0.41 926 x 0.41 1154 x 0.41 1407 x 0.41 1866 x 0.41 1551 x 0.51 1995 x 0.51

6.5 7.0 7.5 8.0 9.5 11.5 13.5 15.0 16.5 18.0 20.5 22.5 24.5 26.0 30.5 36.9 39.5

Current Carrying Capacity when installed Unenclosed Spaced

Unenclosed Unenclosed Spaced from Touching surface

Enclosed

Current ratings are based on AS/NZS 3008.1.1:1998. Table 8 Current-Carrying Capacities of Three Single-Core 0.6/1kV Sheathed and Unsheathed non-armoured cables R-E -110

32


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

OZOFLEX

33

OZOFLEX

Heavy Duty EPR/CSP Rubber Flexible Cables

OZOFLEX cables, covered by the Prescribed Items Act mandatory approval for flexible leads, are accordingly overed by Approval Certificate No. 11551.


APPLICATION • • • • • • • •

Heavy Duty constructio n site leads for drills, pumps, saws, kangos Cranes, hoists & festoon systems Steelworks and rolling mills Stage & Theatre power & lighting Hand held drills, grinders & welders Agricultural equipment Portabl e motors, generators & power supplies Submersible to 100 metres plus

DESIGN OZOFLEX is designed as a heavy duty flexible for dry, damp and wet environments, areas of stress caused by vibra tion or impact and is resistant to abrasion, exposure to radiated heat and chemical contamination. Because of the black, flame retardant CSP sheath OZOFLEX is suitable for areas subject to fire hazard and hazardous locations. OZOFLEX cables consist of finely stranded copper conductors laid up to provide a flexible design. R- EP-90 elastomer insulation provides improved current capacities. Cables above 16mm2 and all control cables have an elastomer inner sheath. The CSP elastomer sheath (Hypalon) is oil resistant and flame retardant in accordance with VDE 0472. The construction is in accordance with the Australian Standards AS 1125, AS 3191, AS 3116 and DIN/VDE 0282 IEC332-1 and CENELEC standards for O7RN. 34


Phone 131 773

Fax 1800 060 773

Minimum permissible ambient temperature Maximum permissible short circuit temperature Minimum ambient temperature for optimum fully flexible operation

-40° C 250°C -25°C

MINIMUM BENDING RADII The following minimum bending radii should be observed to ensure operating reliability. For fixed installation 4 x cable diameter -

When freely flexing 5 x cable diameter

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambient temperature of 40°C. At other temperatures these values must be converted using the following table. °C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.5 7 0.47 0.34

When installed on spring operated reelers the following de-rating factors are to be applied: 1 2 3

layer on real layers layers

0.80 0.61 0.49


Phone 131 773

Fax 1800 060 773

35

OZOFLEX

OZOFLEX

Heavy Duty EPR/CSP Rubber Flexible Cables

OZOFLEX cables, covered by the Prescribed Items Act mandatory approval for flexible leads, are accordingly overed by Approval Certificate No. 11551.



Heavy Duty constructio n site leads for drills, pumps, saws, kangos Cranes, hoists & festoon systems Steelworks and rolling mills Stage & Theatre power & lighting Hand held drills, grinders & welders Agricultural equipment Portabl e motors, generators & power supplies Submersible to 100 metres plus

DESIGN OZOFLEX is designed as a heavy duty flexible for dry, damp and wet environments, areas of stress caused by vibra tion or impact and is resistant to abrasion, exposure to radiated heat and chemical contamination. Because of the black, flame retardant CSP sheath OZOFLEX is suitable for areas subject to fire hazard and hazardous locations. OZOFLEX cables consist of finely stranded copper conductors laid up to provide a flexible design. R- EP-90 elastomer insulation provides improved current capacities. Cables above 16mm2 and all control cables have an elastomer inner sheath. The CSP elastomer sheath (Hypalon) is oil resistant and flame retardant in accordance with VDE 0472. The construction is in accordance with the Australian Standards AS 1125, AS 3191, AS 3116 and DIN/VDE 0282 IEC332-1 and CENELEC standards for O7RN. 34


Phone 131 773

Fax 1800 060 773


-40° C 250°C -25°C

MINIMUM BENDING RADII The following minimum bending radii should be observed to ensure operating reliability. For fixed installation 4 x cable diameter -


CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambient temperature of 40°C. At other temperatures these values must be converted using the following table. °C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.5 7 0.47 0.34

When installed on spring operated reelers the following de-rating factors are to be applied: 1 2 3

layer on real layers layers

0.80 0.61 0.49


Phone 131 773

Fax 1800 060 773

OZOFLEX

OZOFLEX

VOLTAGE RATING -

Rated Voltage: Uo/U Maximum operating voltages in: 3 phase AC operation Uo/U DC operation Uo/U AC test voltage

-

CORE COLOUR IDENTIFICATION

= 0.6/1kV = 0.7/1.15kV = 0.9/1.73kV = 2.5kV

Single Core 3 Core 4 Core 5 Core Multi core

black blue, brown, green/yellow brown, black, green/yellow, grey blue, brown, black, green/yellow, grey black insulation sequentially numbered including a green/yellow earth core.

*The cable is designated 450/ 750V with EI1 insulation compound in accordance with VDE/ IEC and meets or exceeds the Australian Standard AS 3116 for the voltage rating of 0.6/1kV, R-EP-90.

TENSILE STRENGTH



No. of Cores x Conductor Size

OZOFLEX with black insulation and sheath

without a green/yellow earth

36

35

mm2 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 2 x 1.5 2 x 2.5 2x4


Part No.

5DH2 110-5 5DH2 112-5 5DH2 113-5 5DH2 114-5 5DH2 115-5 5DH2 116-5 5DH2 117-5 5DH2 118-5 5DH2 120-5 5DH2 121-5 5DH2 122-5 5DH2 123-5 5DH2 204-5 5DH2 205-5 5DH2 206-5

Phone 131 773

Approx. No. of Strands x Max Strand Diameter

Diameter of Bare Conductor

mm 80 x 0.41 126 x 0.41 196 x 0.41 276 x 0.41 396 x 0.41 546 x 0.41 725 x 0.41 927 x 0.41 1157 x 0.41 1409 x 0.41 1869 x 0.41 2338 x 0.41 30 x 0.26 50 x 0.26 56 x 0.31

mm 4.1 5.7 6.8 8.1 9.7 11.2 13.2 14.9 16.6 18.0 21.2 23.6 1.5 1.9 2.5

Fax 1800 060 773


Min mm 9.8 11.0 12.5 14.0 16.5 18.5 21.0 23.5 26.0 28.0 31.5 33.5 9.0 10.5 12.0

Max mm 12.5 14.5 15.0 16.5 19.5 21.0 24.0 26.5 28.5 30.0 35.0 38.0 11.5 13.5 15.0


Cable Weight

Unenclosed Touching

kg/km 230 320 450 605 825 1090 1405 1745 2130 2300 3100 3810 135 195 270

A 65 86 115 145 175 225 280 325 375 435 520 610 20 28 37

Phone 131 773

Fax 1800 060 773

37

OZOFLEX

OZOFLEX

VOLTAGE RATING -


-


= 0.6/1kV = 0.7/1.15kV = 0.9/1.73kV = 2.5kV

Single Core 3 Core 4 Core 5 Core Multi core


*The cable is designated 450/ 750V with EI1 insulation compound in accordance with VDE/ IEC and meets or exceeds the Australian Standard AS 3116 for the voltage rating of 0.6/1kV, R-EP-90.

TENSILE STRENGTH



No. of Cores x Conductor Size

OZOFLEX with black insulation and sheath

without a green/yellow earth

36

mm2 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 2 x 1.5 2 x 2.5 2x4


Part No.


Phone 131 773




mm 4.1 5.7 6.8 8.1 9.7 11.2 13.2 14.9 16.6 18.0 21.2 23.6 1.5 1.9 2.5

Fax 1800 060 773


Min mm 9.8 11.0 12.5 14.0 16.5 18.5 21.0 23.5 26.0 28.0 31.5 33.5 9.0 10.5 12.0

Max mm 12.5 14.5 15.0 16.5 19.5 21.0 24.0 26.5 28.5 30.0 35.0 38.0 11.5 13.5 15.0


Cable Weight

Unenclosed Touching

kg/km 230 320 450 605 825 1090 1405 1745 2130 2300 3100 3810 135 195 270

A 65 86 115 145 175 225 280 325 375 435 520 610 20 28 37

Phone 131 773

OZOFLEX

Fax 1800 060 773

37

OZOFLEX

Selection and Ordering Data No. of Cores x Conductor Size

OZOFLEX including a green/yellow earth core

38

mm2 3G1 3G1.5 3G2.5 3G4 3G6 3G10 3G16 4G1 4G1.5 4G2.5 4G4 4G6 4G10 4G16 4G25 4G35 4G50 4G70 4G95 4G120 5G1 5G1.5 5G2.5 5G4 5G6 5G10 5G16 5G25 5G35


Part No.


5DH2 303-5 5DH2 304-5 5DH2 305-5 5DH2 306-5 5DH2 307-5 5DH2 310-5 5DH2 312-5 5DH2 403-5 5DH2 404-5 5DH2 405-5 5DH2 406-5 5DH2 407-5 5DH2 410-5 5DH2 412-5 5DH2 413-5 5DH2 414-5 5DH2 415-5 5DH2 416-5 5DH2 417-5 5DH2 418-5 5DH2 503-5 5DH2 504-5 5DH2 505-5 5DH2 506-5 5DH2 907 5DH2 510-5 5DH2 939 5DH2 513-5 5DH2 514-4 Phone 131 773

mm 32 x 0.21 30 x 0.26 50 x 0.26 56 x 0.31 84 x 0.31 80 x 0.41 126 x 0.41 32 x 0.21 30 x 0.26 50 x 0.26 56 x 0.31 84 x 0.31 80 x 0.41 126 x 0.41 196 x 0.41 296 x 0.41 396 x 0.41 551 x 0.41 733 x 0.41 938 x 0.41 32 x .0.21 30 x 0.26 50 x 0.26 56 x 0.31 84 x 0.31 80 x 0.41 126 x 0.41 196 x 0.41 296 x 0.41

Fax 1800 060 773



mm 1.2 1.5 1.9 2.5 3.2 4.1 5.7 1.2 1.5 1.9 2.5 3.2 4.1 5.7 6.9 8.1 9.7 11.3 13.2 15.0 1.2 1.5 1.9 2.5 3.2 4.1 5.7 6.9 8.1

Min Max mm mm 8.6 10.5 9.6 11.0 11.5 13.0 13.0 15.0 14.5 16.5 20.0 22.5 22.5 26.5 9.8 10.2 10.5 12.5 12.5 14.0 14.5 16.5 16.5 18.0 21.5 25.0 24.5 28.9 29.5 35.0 33.0 37.5 33.0 43.5 43.0 48.5 49.0 55.0 53.0 60.0 10.5 12.5 11.5 13.5 13.5 15.8 16.0 18.8 18.0 22.0 24.0 27.0 27.0 32.5 32.5 37.0 37.5 41.5


Cable Weight

kg/km 130 165 235 320 495 880 1090 140 192 290 395 530 930 1300 1880 2450 3380 4450 5830 7140 180 240 345 485 760 1300 1680 2470 3306

Phone 131 773

Unenclosed Touching

A 14 19 26 35 45 62 83 14 19 26 35 45 62 83 110 135 170 215 265 305 14 19 26 35 45 62 83 110 135 Fax 1800 060 773

39

OZOFLEX

OZOFLEX


OZOFLEX including a green/yellow earth core

38

mm2 3G1 3G1.5 3G2.5 3G4 3G6 3G10 3G16 4G1 4G1.5 4G2.5 4G4 4G6 4G10 4G16 4G25 4G35 4G50 4G70 4G95 4G120 5G1 5G1.5 5G2.5 5G4 5G6 5G10 5G16 5G25 5G35


Part No.


5DH2 303-5 5DH2 304-5 5DH2 305-5 5DH2 306-5 5DH2 307-5 5DH2 310-5 5DH2 312-5 5DH2 403-5 5DH2 404-5 5DH2 405-5 5DH2 406-5 5DH2 407-5 5DH2 410-5 5DH2 412-5 5DH2 413-5 5DH2 414-5 5DH2 415-5 5DH2 416-5 5DH2 417-5 5DH2 418-5 5DH2 503-5 5DH2 504-5 5DH2 505-5 5DH2 506-5 5DH2 907 5DH2 510-5 5DH2 939 5DH2 513-5 5DH2 514-4 Phone 131 773

mm 32 x 0.21 30 x 0.26 50 x 0.26 56 x 0.31 84 x 0.31 80 x 0.41 126 x 0.41 32 x 0.21 30 x 0.26 50 x 0.26 56 x 0.31 84 x 0.31 80 x 0.41 126 x 0.41 196 x 0.41 296 x 0.41 396 x 0.41 551 x 0.41 733 x 0.41 938 x 0.41 32 x .0.21 30 x 0.26 50 x 0.26 56 x 0.31 84 x 0.31 80 x 0.41 126 x 0.41 196 x 0.41 296 x 0.41

Fax 1800 060 773



mm 1.2 1.5 1.9 2.5 3.2 4.1 5.7 1.2 1.5 1.9 2.5 3.2 4.1 5.7 6.9 8.1 9.7 11.3 13.2 15.0 1.2 1.5 1.9 2.5 3.2 4.1 5.7 6.9 8.1

Min Max mm mm 8.6 10.5 9.6 11.0 11.5 13.0 13.0 15.0 14.5 16.5 20.0 22.5 22.5 26.5 9.8 10.2 10.5 12.5 12.5 14.0 14.5 16.5 16.5 18.0 21.5 25.0 24.5 28.9 29.5 35.0 33.0 37.5 33.0 43.5 43.0 48.5 49.0 55.0 53.0 60.0 10.5 12.5 11.5 13.5 13.5 15.8 16.0 18.8 18.0 22.0 24.0 27.0 27.0 32.5 32.5 37.0 37.5 41.5


Cable Weight

kg/km 130 165 235 320 495 880 1090 140 192 290 395 530 930 1300 1880 2450 3380 4450 5830 7140 180 240 345 485 760 1300 1680 2470 3306

Phone 131 773

OZOFLEX

Unenclosed Touching

A 14 19 26 35 45 62 83 14 19 26 35 45 62 83 110 135 170 215 265 305 14 19 26 35 45 62 83 110 135 Fax 1800 060 773

39

OZOFLEX


No. of Cores x Part No. Conductor Size

mm2 OZOFLEX Aust. Core Colours R,W,B,B,G/Y OZOFLEX including a green/yellow earth core

40

5G2.5 5G4 5G6 5G10 5G16 5G25 5G35 7G1.5 10G1.5 12G1.5 7G2.5 8G2.5 12G2.5 18G2.5 24G2.5



Phone 131 773




Cable Weight

mm

mm

Min Max mm mm

kg/km

A

50 x 0.26 56 x 0.31 84 x 0.31 80 x 0.41 126 x 0.41 196 x 0.41 296 x 0.41 30 x 0.26 30 x 0.26 30 x 0.26 50 x 0.26 50 x 0.26 50 x 0.26 50 x 0.26 50 x 0.26

1.9 2.5 3.2 4.1 5.7 6.9 8.1 1.5 1.5 1.5 1.9 1.9 1.9 1.9 1.9

345 485 760 1300 1680 2470 3306 355 610 520 505 570 755 1100 1380

26 35 45 62 83 110 135 19 19 19 19 26 26 26 26

Fax 1800 060 773

13.5 16.0 18.0 24.0 27.0 32.5 37.5 14.0 18.5 19.2 16.5 18.0 18.5 25.0 28.5

15.8 18.8 22.0 27.0 32.5 37.0 41.5 17.5 20.5 20.2 20.0 21.5 26.5 31.5 35.0


Phone 131 773

Unenclosed

Touching

Fax 1800 060 773

41

OZOFLEX

OZOFLEX


No. of Cores x Part No. Conductor Size




Cable Weight

mm

mm

Min Max mm mm

kg/km

A

50 x 0.26 56 x 0.31 84 x 0.31 80 x 0.41 126 x 0.41 196 x 0.41 296 x 0.41 30 x 0.26 30 x 0.26 30 x 0.26 50 x 0.26 50 x 0.26 50 x 0.26 50 x 0.26 50 x 0.26

1.9 2.5 3.2 4.1 5.7 6.9 8.1 1.5 1.5 1.5 1.9 1.9 1.9 1.9 1.9

345 485 760 1300 1680 2470 3306 355 610 520 505 570 755 1100 1380

26 35 45 62 83 110 135 19 19 19 19 26 26 26 26

mm2 OZOFLEX Aust. Core Colours R,W,B,B,G/Y OZOFLEX including a green/yellow earth core

40

5G2.5 5G4 5G6 5G10 5G16 5G25 5G35 7G1.5 10G1.5 12G1.5 7G2.5 8G2.5 12G2.5 18G2.5 24G2.5



Phone 131 773

Fax 1800 060 773

13.5 16.0 18.0 24.0 27.0 32.5 37.5 14.0 18.5 19.2 16.5 18.0 18.5 25.0 28.5

15.8 18.8 22.0 27.0 32.5 37.0 41.5 17.5 20.5 20.2 20.0 21.5 26.5 31.5 35.0


Unenclosed

Touching

Phone 131 773

OZOFLEX (PLUS)

Fax 1800 060 773

41

OZOFLEX (PLUS)

Flexible Cables for Submersion in Polluted Liquids

MINIMUM BENDING RADII APPLICATION • • • • • • • •

Sewage Treatment Plants Waste water pumps - effluent aerators Abattoir s (high temp chemical cleaning) Dairy industry Mining - de-watering Chemical plants & steelworks Hygenic cleaning in breweries, food processing plants etc. Water depth approx. 10m in waste water, up to 500m in all other

types

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambient temperature of 40°C. At other temperatures these values must be converted using the following table. °C

15

20

25

30

35

40

45

50

55

60

65

70

75

80

Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

VOLTAGE RATING -

DESIGN OZOFLEX (PLUS) cables consist of finely stranded copper conductors laid up to provide a flexible design. R-EP-90 elastomer insulation provides improved current capacities. Cables above 16mm 2 and all control cables include an additional ela stomer inner sheath and all cables up to 6mm 2 have tinned conductors. The specially compounded heavy duty CSP Elastomer sheath (Hypalon) is oil resistant and flame retardant and resists the effects of water absorption. The construction is in accordance with the Australian Standards AS 1125, AS 3191, AS 3116 and DIN/VDE 282 and CENELEC STANDARDS for 07RN, IEC 60 332-1.


The following minimum bending radii should be observed to ensure operating reliability. For fixed installation 4 x cable diameter When freely flexing 5 x cable diameter


-40°C 250°C -25°C

Rated Voltage: Uo/U = 0.6/1kV Maximum operating voltages in: 3 phase AC operation Uo/U = 0.7/1.15kV DC operation Uo/U = 0.9/1.73kV - AC test voltage = 2.5kV * The cable is designated 450/750V with EI1 insulation compound in accordance with VDE/ IEC and meets or exceeds the Australian Standard AS 3116 for the voltage rating of 0.6/1kV, R-EP-90.

CORE COLOUR IDENTIFICATION Single Core 3 Core 4 Core 5 Core Multi core


TENSILE STRENGTH The maximum allowable tensile stress is 15N/mm2. This ensures no conductor damage will occur in operation.

42


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

43

OZOFLEX (PLUS)

OZOFLEX (PLUS)

Flexible Cables for Submersion in Polluted Liquids

MINIMUM BENDING RADII APPLICATION • • • • • • • •

Sewage Treatment Plants Waste water pumps - effluent aerators Abattoir s (high temp chemical cleaning) Dairy industry Mining - de-watering Chemical plants & steelworks Hygenic cleaning in breweries, food processing plants etc. Water depth approx. 10m in waste water, up to 500m in all other

types

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambient temperature of 40°C. At other temperatures these values must be converted using the following table. °C

15

20

25

30

35

40

45

50

55

60

65

70

75

80

Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

VOLTAGE RATING -

DESIGN OZOFLEX (PLUS) cables consist of finely stranded copper conductors laid up to provide a flexible design. R-EP-90 elastomer insulation provides improved current capacities. Cables above 16mm 2 and all control cables include an additional ela stomer inner sheath and all cables up to 6mm 2 have tinned conductors. The specially compounded heavy duty CSP Elastomer sheath (Hypalon) is oil resistant and flame retardant and resists the effects of water absorption. The construction is in accordance with the Australian Standards AS 1125, AS 3191, AS 3116 and DIN/VDE 282 and CENELEC STANDARDS for 07RN, IEC 60 332-1.


The following minimum bending radii should be observed to ensure operating reliability. For fixed installation 4 x cable diameter When freely flexing 5 x cable diameter


-40°C 250°C -25°C

Rated Voltage: Uo/U = 0.6/1kV Maximum operating voltages in: 3 phase AC operation Uo/U = 0.7/1.15kV DC operation Uo/U = 0.9/1.73kV - AC test voltage = 2.5kV * The cable is designated 450/750V with EI1 insulation compound in accordance with VDE/ IEC and meets or exceeds the Australian Standard AS 3116 for the voltage rating of 0.6/1kV, R-EP-90.

CORE COLOUR IDENTIFICATION Single Core 3 Core 4 Core 5 Core Multi core



42


Phone 131 773

Fax 1800 060 773


Phone 131 773

OZOFLEX (PLUS)

Fax 1800 060 773

43

OZOFLEX (PLUS)

Selection and Ordering Data Number of Cores x Conductor Size

OZOFLEX (PLUS) Black insulation and sheath

OZOFLEX (PLUS) including a green/yellow earth

44

mm2 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 3G1 3G1.5 3G2.5 3G4 3G6 3G10


Part No.

Approx. No. of Strands x Max. Strand Diameter

5DH1 005 5DH1 006 5DH1 007 5DH1 008 5DH1 010 5DH1 011 5DH1 012 5DH1 014 5DH1 015 5DH1 016 5DH1 017 5DH1 018 5DH1 020

Phone 131 773

mm 80 x 0.41 126 x 0.41 196 x 0.41 276 x 0.41 396 x 0.41 360 x 0.51 475 x 0.51 29 x 0.21 27 x 0.26 45 x 0.26 50 x 0.31 75 x 0.31 78 x 0.31

Fax 1800 060 773


mm 5.0 6.3 8.0 9.7 11.0 13.0 15.2 1.5 1.8 2.6 3.2 3.9 5.1


Cable Weight

Min mm 9.8 11.0 12.5 14.0 16.5 18.5 21.0 8.6 9.6 11.5 13.2 14.5 20.4

kg/km 230 320 450 605 825 1090 1405 122 154 229 319 420 780


Max mm 12.5 14.5 16.5 18.5 21.0 23.5 26.0 9.6 10.6 12.8 14.8 16.9 22.4

Phone 131 773

Unenclosed Touching

A 65 86 115 145 175 225 280 14 19 26 35 45 62

Fax 1800 060 773

45

OZOFLEX (PLUS)

OZOFLEX (PLUS)


OZOFLEX (PLUS) Black insulation and sheath


44

mm2 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 3G1 3G1.5 3G2.5 3G4 3G6 3G10


Part No.


5DH1 005 5DH1 006 5DH1 007 5DH1 008 5DH1 010 5DH1 011 5DH1 012 5DH1 014 5DH1 015 5DH1 016 5DH1 017 5DH1 018 5DH1 020

Phone 131 773


Fax 1800 060 773


mm 5.0 6.3 8.0 9.7 11.0 13.0 15.2 1.5 1.8 2.6 3.2 3.9 5.1


Cable Weight

Min mm 9.8 11.0 12.5 14.0 16.5 18.5 21.0 8.6 9.6 11.5 13.2 14.5 20.4

kg/km 230 320 450 605 825 1090 1405 122 154 229 319 420 780


Max mm 12.5 14.5 16.5 18.5 21.0 23.5 26.0 9.6 10.6 12.8 14.8 16.9 22.4

Phone 131 773

OZOFLEX (PLUS)

Unenclosed Touching

A 65 86 115 145 175 225 280 14 19 26 35 45 62

Fax 1800 060 773

45

OZOFLEX (PLUS)



OZOFLEX (PLUS) with pilots

46

mm2 7G1.5 4G1.5 4G2.5 4G4 4G6 4G10 4G16 4G25 4G35 4G50 4G70 4G95 4G120 4G1.5 + 2 x 1.5 4G2.5 + 2 x 1.5 4G4 + 2 x 1.5 4G6 + 2 x 1.5 4G10 + 2 x 1.5 4G16 + 2 x 1.5 4G25 + 2 x 1.5 4G35 + 2 x 1.5


Part No.


5DH1 241 5DH1 021 5DH1 022 5DH1 023 5DH1 901-5 5DH1 025 5DH1 026 5DH1 027 5DH1 028 5DH1 030 5DH1 031 5DH1 032 5DH1 033 5DH1 069 5DH1 070 5DH1 071 5DH1 072 5DH1 073 5DH1 275 5DH1 075 5DH1 076

Phone 131 773

mm 30 x 0.26 27 x 0.26 45 x 0.26 50 x 0.31 75 x 0.31 78 x 0.41 124 x 0.41 192 x 0.41 271 x 0.41 388 x 0.41 551 x 0.41 733 x 0.41 938 x 0.41 28 x 0.26 45 x 0.26 51 x 0.31 75 x 0.31 77 x 0.26 123 x 0.41 190 x 0.41 268 x 0.41

Fax 1800 060 773


mm 1.5 1.8 2.6 3.2 3.9 5.1 6.3 7.8 9.2 11.0 11.3 13.2 15.0 1.5 1.9 2.5 3.2 4.1 5.6 6.8 8.1


Min mm 14.0 10.5 12.5 14.5 16.5 22.2 26.1 29.8 34.6 40.3 43.0 49.0 53.0 14.0 16.0 19.0 21.0 26.5 26.5 31.5 35.0


Max mm 17.5 12.0 14.0 16.1 18.6 24.2 29.1 33.8 37.6 43.3 48.5 55.0 60.0 16.0 18.5 21.5 23.5 30.0 30.0 35.0 38.5

Cable Weight

kg/km 355 192 279 388 530 940 1310 1890 2460 3390 4450 5830 7140 310 420 570 720 1170 1310 1910 2460

Phone 131 773

Unenclosed Touching

A 19 19 26 35 45 62 83 110 135 170 215 265 305 19 26 35 45 62 83 110 135

Fax 1800 060 773

47

OZOFLEX (PLUS)

OZOFLEX (PLUS)



OZOFLEX (PLUS) with pilots

46

mm2 7G1.5 4G1.5 4G2.5 4G4 4G6 4G10 4G16 4G25 4G35 4G50 4G70 4G95 4G120 4G1.5 + 2 x 1.5 4G2.5 + 2 x 1.5 4G4 + 2 x 1.5 4G6 + 2 x 1.5 4G10 + 2 x 1.5 4G16 + 2 x 1.5 4G25 + 2 x 1.5 4G35 + 2 x 1.5


Part No.


5DH1 241 5DH1 021 5DH1 022 5DH1 023 5DH1 901-5 5DH1 025 5DH1 026 5DH1 027 5DH1 028 5DH1 030 5DH1 031 5DH1 032 5DH1 033 5DH1 069 5DH1 070 5DH1 071 5DH1 072 5DH1 073 5DH1 275 5DH1 075 5DH1 076

Phone 131 773


mm 30 x 0.26 27 x 0.26 45 x 0.26 50 x 0.31 75 x 0.31 78 x 0.41 124 x 0.41 192 x 0.41 271 x 0.41 388 x 0.41 551 x 0.41 733 x 0.41 938 x 0.41 28 x 0.26 45 x 0.26 51 x 0.31 75 x 0.31 77 x 0.26 123 x 0.41 190 x 0.41 268 x 0.41

Fax 1800 060 773

mm 1.5 1.8 2.6 3.2 3.9 5.1 6.3 7.8 9.2 11.0 11.3 13.2 15.0 1.5 1.9 2.5 3.2 4.1 5.6 6.8 8.1


Min mm 14.0 10.5 12.5 14.5 16.5 22.2 26.1 29.8 34.6 40.3 43.0 49.0 53.0 14.0 16.0 19.0 21.0 26.5 26.5 31.5 35.0


OZOFLEX (PLUS) SCREENED (FC+)

Max mm 17.5 12.0 14.0 16.1 18.6 24.2 29.1 33.8 37.6 43.3 48.5 55.0 60.0 16.0 18.5 21.5 23.5 30.0 30.0 35.0 38.5

Cable Weight

Unenclosed Touching

kg/km 355 192 279 388 530 940 1310 1890 2460 3390 4450 5830 7140 310 420 570 720 1170 1310 1910 2460

Phone 131 773

A 19 19 26 35 45 62 83 110 135 170 215 265 305 19 26 35 45 62 83 110 135

Fax 1800 060 773

47


Submersible Overall Screened Cable (EMC Compliant)

The construction is in accordance with the Australian Standards AS 1125, AS 3191, AS 3116 and DIN/VDE 0282 and CENELEC standards for 07RN, IEC 60 332-1.

OPERATING TEMPERATURE APPLICATION Specifically designed for pumps in water waste-water under medium mechanical stress. • • • • • • • • • •

Sewage Treatment Plants

DESIGN OZOFLEX (PLUS) SCREENED cables consist of finely stranded copper conductors laid up to provide a flexible design. R-EP- 90 elastomer insulation provides improved current capacities. All cables up to 6mm 2 have tinned conductors. Between the elastomer inner and outer sheaths there is an overall tinned copper screen. The specially compounded heavy duty CSP Elastomer sheath (Hypalon) is oil resistant and flame retardant and resists the effects of water absorption.



-40° C 250°C -25°C

CURRENT CARRYING CAPACITY

Waste water pumps, effluent aerators For pumps requiring control cores Electromagnetic compatibility (EMC) Abattoir s (high temp chemical cleaning) Dairy industry Mining - de-watering Chemical plants & steelworks Hygenic cleaning in breweries, food processing plants etc. Water depth approx. 10m in waste water, up to 500m in all

other types

48

-

Phone 131 773

Fax 1800 060 773

Current ratings are based on continuous operation at an ambient temperature of 40°C. At other temperatures these values must be converted using the following table. °C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.5 7 0.47 0.34

VOLTAGE RATING -

Rated Voltage: Uo/U = 0.6/1kV Maximum operating voltages in: 3 phase AC operation Uo/U = 0.7/1.15kV DC operation Uo/U = 0.9/1.73kV - AC test voltage = 2.5kV *The cable is designated 450/ 750V with EI1 insulation compound in accordance with VDE/ IEC and meets or exceeds the Australian Standard AS 3116 for the voltage rating of 0.6/1kV, R-EP-90.

CORE COLOUR IDENTIFICATION Single Core 3 Core 4 Core Multi core

black blue, brown, green/yellow brown, black, green/yellow, grey black insulation sequentially numbered including a green/yellow earth core.


Phone 131 773

Fax 1800 060 773

49



Submersible Overall Screened Cable (EMC Compliant)

The construction is in accordance with the Australian Standards AS 1125, AS 3191, AS 3116 and DIN/VDE 0282 and CENELEC standards for 07RN, IEC 60 332-1.

OPERATING TEMPERATURE APPLICATION Specifically designed for pumps in water waste-water under medium mechanical stress. •

Sewage Treatment Plants

• • • • • • • • •

other types

DESIGN OZOFLEX (PLUS) SCREENED cables consist of finely stranded copper conductors laid up to provide a flexible design. R-EP- 90 elastomer insulation provides improved current capacities. All cables up to 6mm 2 have tinned conductors. Between the elastomer inner and outer sheaths there is an overall tinned copper screen. The specially compounded heavy duty CSP Elastomer sheath (Hypalon) is oil resistant and flame retardant and resists the effects of water absorption.



-40° C 250°C -25°C


Waste water pumps, effluent aerators For pumps requiring control cores Electromagnetic compatibility (EMC) Abattoir s (high temp chemical cleaning) Dairy industry Mining - de-watering Chemical plants & steelworks Hygenic cleaning in breweries, food processing plants etc. Water depth approx. 10m in waste water, up to 500m in all

48

-

Phone 131 773

Fax 1800 060 773


VOLTAGE RATING -

Rated Voltage: Uo/U = 0.6/1kV Maximum operating voltages in: 3 phase AC operation Uo/U = 0.7/1.15kV DC operation Uo/U = 0.9/1.73kV - AC test voltage = 2.5kV *The cable is designated 450/ 750V with EI1 insulation compound in accordance with VDE/ IEC and meets or exceeds the Australian Standard AS 3116 for the voltage rating of 0.6/1kV, R-EP-90.

CORE COLOUR IDENTIFICATION Single Core 3 Core 4 Core Multi core

black blue, brown, green/yellow brown, black, green/yellow, grey black insulation sequentially numbered including a green/yellow earth core.



Phone 131 773

Fax 1800 060 773

49


Selection and Ordering Data Number of Cores and Conductor Size strand diameter mm2 4 G 1.5 4 G 2.5 4G4 4G6 4 G 10 4 G 16 4 G 25 4 G 35 4 G 50 4 G 70 4 G 95 4 G 120

Part No.

Power conductor Approx. number of strands x max. mm 28 x 0.26 45 x 0.26 51 x 0.31 75 x 0.31 77 x 0.41 123 x 0.41 190 x 0.41 268 x 0.41 384 x 0.41 545 x 0.41 724 x 0.41 926 x 0.41

5DH5 312 5DH5 313 5DH5 314 5DH5 315 5DH5 316 5DH5 317 5DH5 318 5DH5 320 5DH5 321 5DH5 322 5DH5 323 5DH5 324

Ozoflex (plus) screened with pilots Number of Part No. Cores and Conductor Size strand diameter mm2 4 G 2.5 + 4 x 1.5 4 G 4 + 4 x 1.5 4 G 6 + 4 x 1.5 4 G 10 + 4 x 1.5 4 G 16 + 4 x 1.5 4 G 25 + 4 x 2.5 4 G 35 + 4 x 2.5 4 G 50 + 4 x 2.5 4 G 70 + 4 x 2.5 4 G 95 + 4 x 2.5 4 G 120 + 4 x 2.5 50

Min mm 13.0 15.5 17.5 19.5 23.5 27.5 32.5 36.0 42.0 46.5 53.5 57.5

Max mm 15.0 18.0 20.0 22.0 26.0 31.0 36.0 39.5 45.5 50.0 58.0 62.0

Net weight

Unenclosed Touching

1000 m approx. kg 280 415 545 700 1010 1460 2100 2730 3680 4800 6280 7520

A 19 26 35 45 62 83 110 135 170 215 265 305

Power conductor Approx. number of strands

Overall diameter of cable

Net weight

Unenclosed Touching

mm 45 x 0.26 51 x 0.31 75 x 0.31 77 x 0.41 123 x 0.41 190 x 0.41 268 x 0.41 384 x 0.41 545 x 0.41 724 x 0.41 926 x 0.41

mm 21.70 24.00 26.00 26.70 28.40 34.00 36.40 42.50 48.20 56.20 61.00

kg 630 905 930 1133 1363 2022 2550 3600 4800 6110 6900

A 26 35 45 62 83 110 135 170 215 265 305

5DH5 146 5DH5 147 5DH5 148 5DH5 149 5DH5 150 5DH5 152 5DH5 151 5DH5 154 5DH5 153 5DH5 155 5DH5 156



Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

51



Selection and Ordering Data Number of Cores and Conductor Size strand diameter mm2 4 G 1.5 4 G 2.5 4G4 4G6 4 G 10 4 G 16 4 G 25 4 G 35 4 G 50 4 G 70 4 G 95 4 G 120

Part No.

Power conductor Approx. number of strands x max.

50


Max mm 15.0 18.0 20.0 22.0 26.0 31.0 36.0 39.5 45.5 50.0 58.0 62.0

Net weight

Unenclosed Touching

1000 m approx. kg 280 415 545 700 1010 1460 2100 2730 3680 4800 6280 7520

A 19 26 35 45 62 83 110 135 170 215 265 305

Power conductor Approx. number of strands


Net weight

Unenclosed Touching

mm 45 x 0.26 51 x 0.31 75 x 0.31 77 x 0.41 123 x 0.41 190 x 0.41 268 x 0.41 384 x 0.41 545 x 0.41 724 x 0.41 926 x 0.41

mm 21.70 24.00 26.00 26.70 28.40 34.00 36.40 42.50 48.20 56.20 61.00

kg 630 905 930 1133 1363 2022 2550 3600 4800 6110 6900

A 26 35 45 62 83 110 135 170 215 265 305

5DH5 146 5DH5 147 5DH5 148 5DH5 149 5DH5 150 5DH5 152 5DH5 151 5DH5 154 5DH5 153 5DH5 155 5DH5 156


Min mm 13.0 15.5 17.5 19.5 23.5 27.5 32.5 36.0 42.0 46.5 53.5 57.5

mm 28 x 0.26 45 x 0.26 51 x 0.31 75 x 0.31 77 x 0.41 123 x 0.41 190 x 0.41 268 x 0.41 384 x 0.41 545 x 0.41 724 x 0.41 926 x 0.41

Ozoflex (plus) screened with pilots Number of Part No. Cores and Conductor Size strand diameter mm2 4 G 2.5 + 4 x 1.5 4 G 4 + 4 x 1.5 4 G 6 + 4 x 1.5 4 G 10 + 4 x 1.5 4 G 16 + 4 x 1.5 4 G 25 + 4 x 2.5 4 G 35 + 4 x 2.5 4 G 50 + 4 x 2.5 4 G 70 + 4 x 2.5 4 G 95 + 4 x 2.5 4 G 120 + 4 x 2.5


Phone 131 773

Fax 1800 060 773


Phone 131 773

HYDROFIRM (T)

Fax 1800 060 773

51

HYDROFIRM (T)

Flexible Cables for use Underwater and for Submersible Pumps

DESIGN HYDROFIRM (T) cables consist of finely stranded copper conductors laid up to provide a flexible design. R-EP- 90 elastomer insulation enables improved current capacities and a specially compounded EPR sheath inhibits water absorption. A hand stripable bond between insulation and sheath stops any moisture migration along the insulated conductors should the sheath be damaged. HYD ROFIRM (T ) is suitable for water temperatures up to 60°C and is designed and approved for use in drinking water eg., mineral spring and spa pumps. For particularly aggressive liquids refer to OZOFLEX (PLUS) and PROTOMONT HD. The sheath colour is blue for identification. The cable is in accordance with the Australian Standard AS 1125, AS 3116, AS 3191 and DIN VDE 0282 pt 810.

OPERATING TEMPERATURE APPLICATION •

Submersible pumps in boreholes, mining, irrigation dams,

reticulation systems • • • • • • • • •

Ponds and fountains For fresh, salt & lightly polluted water (60 °C) Underwater and marine installatio ns Sub zero installations (-4 0°C) De-watering & drainage systems For pumps with thermistors Water Authorities Flexible marina power supplies Round version suitable for depths up to 200 0mts

-


-40° C 90°C 250°C -25°C

MINIMUM BENDING RADII The following minimum bending radii should be observed to ensure operating reliability. - For fixed installation 4 x cable diameter - When freely flexing 5 x cable diameter

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambient temperature of 40°C. At other temperatures these values must be converted using the following factors. For HYDROFIRM (T) the water temperature should be considered as the ambient depending on the % of cable submerged. °C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.5 7 0.47 0.34

52


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

53

HYDROFIRM (T)

HYDROFIRM (T)


DESIGN HYDROFIRM (T) cables consist of finely stranded copper conductors laid up to provide a flexible design. R-EP- 90 elastomer insulation enables improved current capacities and a specially compounded EPR sheath inhibits water absorption. A hand stripable bond between insulation and sheath stops any moisture migration along the insulated conductors should the sheath be damaged. HYD ROFIRM (T ) is suitable for water temperatures up to 60°C and is designed and approved for use in drinking water eg., mineral spring and spa pumps. For particularly aggressive liquids refer to OZOFLEX (PLUS) and PROTOMONT HD. The sheath colour is blue for identification. The cable is in accordance with the Australian Standard AS 1125, AS 3116, AS 3191 and DIN VDE 0282 pt 810.

OPERATING TEMPERATURE APPLICATION •


reticulation systems • • • • • • • • •

Ponds and fountains For fresh, salt & lightly polluted water (60 °C) Underwater and marine installatio ns Sub zero installations (-4 0°C) De-watering & drainage systems For pumps with thermistors Water Authorities Flexible marina power supplies Round version suitable for depths up to 200 0mts

-


-40° C 90°C 250°C -25°C

MINIMUM BENDING RADII The following minimum bending radii should be observed to ensure operating reliability. - For fixed installation 4 x cable diameter - When freely flexing 5 x cable diameter

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambient temperature of 40°C. At other temperatures these values must be converted using the following factors. For HYDROFIRM (T) the water temperature should be considered as the ambient depending on the % of cable submerged. °C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.5 7 0.47 0.34

52


Phone 131 773

Fax 1800 060 773


Phone 131 773

HYDROFIRM (T)

Fax 1800 060 773

53

HYDROFIRM (T)

TENSILE STRENGTH



Single core 3 Core 4 Core 5 Core Multi Core

VOLTAGE RATING -

Rated Voltage: Uo/U = 0.6/1kV Maximum operating voltages in: 3 phase AC operation Uo/U = 0.7/1.15kV DC operation Uo/U = 0.9/1.73kV - AC test voltage = 2.5kV *The cable is designated 450/750V in accordance with VDE/IEC and meets or exceeds the Australian Standard AS 3116 for the voltage rating 0.6/1kV

-

black blue, brown and green/yellow grey grey blac k insul atio n, sequ entia lly numbe red, including a green/yellow earth core


Part No.

HYDROFIRM (T) with black core insulation

54

mm2 1 x 1.5 1 x 2.5* 1 x 4* 1x6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120*



Phone 131 773



mm 28 x 0.26 46 x 0.26 52 x 0.31 80 x .031 77 x .041 123 x 0.41 190 x 0.41 268 x 0.41 384 x 0.41 545 x 0.41 724 x 0.41 926 x 0.41

mm 1.5 2.2 3.1 3.8 4.1 5.7 6.8 8.1 9.6 11.2 13.2 14.9

Fax 1800 060 773


Min mm 5.5 6.3 7.3 7.8 9.5 11.5 13.5 15.0 17.5 20.0 22.5 24.0

Max mm 7.0 7.4 8.4 8.8 11.0 13.5 15.5 17.5 20.0 22.5 25.0 26.5


Cable Weight

Unenclosed Unenclosed

kg/km 50 62 86 120 180 265 380 500 690 920 1180 1470

Phone 131 773

Spaced

Touching

A 26 36 48 61 84 110 150 185 230 290 360 420

A 20 28 37 47 65 86 115 145 175 225 280 325

Fax 1800 060 773

55

HYDROFIRM (T)

HYDROFIRM (T)

TENSILE STRENGTH



Single core 3 Core 4 Core 5 Core Multi Core

VOLTAGE RATING -

Rated Voltage: Uo/U = 0.6/1kV Maximum operating voltages in: 3 phase AC operation Uo/U = 0.7/1.15kV DC operation Uo/U = 0.9/1.73kV - AC test voltage = 2.5kV *The cable is designated 450/750V in accordance with VDE/IEC and meets or exceeds the Australian Standard AS 3116 for the voltage rating 0.6/1kV

-

black blue, brown and green/yellow grey grey blac k insul atio n, sequ entia lly numbe red, including a green/yellow earth core


Part No.

HYDROFIRM (T) with black core insulation

54

mm2 1 x 1.5 1 x 2.5* 1 x 4* 1x6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120*



Phone 131 773



mm 28 x 0.26 46 x 0.26 52 x 0.31 80 x .031 77 x .041 123 x 0.41 190 x 0.41 268 x 0.41 384 x 0.41 545 x 0.41 724 x 0.41 926 x 0.41

mm 1.5 2.2 3.1 3.8 4.1 5.7 6.8 8.1 9.6 11.2 13.2 14.9

Fax 1800 060 773


Min mm 5.5 6.3 7.3 7.8 9.5 11.5 13.5 15.0 17.5 20.0 22.5 24.0

Max mm 7.0 7.4 8.4 8.8 11.0 13.5 15.5 17.5 20.0 22.5 25.0 26.5


Cable Weight

Unenclosed Unenclosed

kg/km 50 62 86 120 180 265 380 500 690 920 1180 1470

Phone 131 773

HYDROFIRM (T)

Spaced

Touching

A 26 36 48 61 84 110 150 185 230 290 360 420

A 20 28 37 47 65 86 115 145 175 225 280 325

Fax 1800 060 773

55

HYDROFIRM (T)


Part No.

HYDROFIRM (T) including a green/yellow earth core

56

mm2 3G1.5 3G2.5 3G4 3G6 3G10 4G1.5 4G2.5 4G4 4G6 4G10 4G16 4G25 4G35 4G50 4G70 5G1.5* 5G2.5*


5DH1 352 5DH1 353 5DH1 354 5DH1 644 5DH1 645 5DH1 362 5DH1 363 5DH1 364 5DH1 365 5DH1 366 5DH1 367 5DH1 368 5DH1 370 5DH1 371 5DH1 372 5DH1 731 5DH1 732

Phone 131 773



mm 28 x 0.26 46 x 0.26 52 x 0.31 80 x 0.31 80 x 0.41 28 x 0.26 45 x 0.26 51 x 0.31 75 x 0.31 77 x 0.41 123 x 0.41 190 x 0.41 268 x 0.41 384 x 0.41 545 x 0.41 28 x 0.26 46 x 0.26

mm 1.7 2.2 3.1 3.8 5.0 1.5 1.9 2.5 3.2 4.1 5.6 6.8 8.1 9.6 11.2 1.7 2.2

Fax 1800 060 773


Min mm 9.6 11.2 13.1 14.5 19.4 10.0 12.0 14.0 15.5 21.0 25.5 31.0 35.0 41.0 46.5 11.5 13.6

Max mm 10.6 12.8 14.7 16.0 21.4 12.0 14.0 16.0 18.0 23.5 29.0 34.0 39.0 45.0 50.0 13.1 15.2


Cable Weight

kg/km 140 200 285 370 655 175 250 355 475 825 1250 1800 2360 3250 4300 215 310

Phone 131 773

Unenclosed Unenclosed Spaced

Touching

A 20 28 38 48 66 20 28 38 48 66 88 120 145 180 230 20 28

A 19 26 35 45 62 19 26 35 45 62 83 110 135 170 215 19 26

Fax 1800 060 773

57

HYDROFIRM (T)

HYDROFIRM (T)


Part No.

HYDROFIRM (T) including a green/yellow earth core

56

mm2 3G1.5 3G2.5 3G4 3G6 3G10 4G1.5 4G2.5 4G4 4G6 4G10 4G16 4G25 4G35 4G50 4G70 5G1.5* 5G2.5*


5DH1 352 5DH1 353 5DH1 354 5DH1 644 5DH1 645 5DH1 362 5DH1 363 5DH1 364 5DH1 365 5DH1 366 5DH1 367 5DH1 368 5DH1 370 5DH1 371 5DH1 372 5DH1 731 5DH1 732

Phone 131 773



mm 28 x 0.26 46 x 0.26 52 x 0.31 80 x 0.31 80 x 0.41 28 x 0.26 45 x 0.26 51 x 0.31 75 x 0.31 77 x 0.41 123 x 0.41 190 x 0.41 268 x 0.41 384 x 0.41 545 x 0.41 28 x 0.26 46 x 0.26

mm 1.7 2.2 3.1 3.8 5.0 1.5 1.9 2.5 3.2 4.1 5.6 6.8 8.1 9.6 11.2 1.7 2.2

Fax 1800 060 773


Min mm 9.6 11.2 13.1 14.5 19.4 10.0 12.0 14.0 15.5 21.0 25.5 31.0 35.0 41.0 46.5 11.5 13.6

Cable Weight

Max mm 10.6 12.8 14.7 16.0 21.4 12.0 14.0 16.0 18.0 23.5 29.0 34.0 39.0 45.0 50.0 13.1 15.2

kg/km 140 200 285 370 655 175 250 355 475 825 1250 1800 2360 3250 4300 215 310

Phone 131 773


HYDROFIRM (T)

Unenclosed Unenclosed Spaced

Touching

A 20 28 38 48 66 20 28 38 48 66 88 120 145 180 230 20 28

A 19 26 35 45 62 19 26 35 45 62 83 110 135 170 215 19 26

Fax 1800 060 773

57

HYDROFIRM (T)


Part No.

HYDROFIRM (T) without green/yellow earth core

mm2 3 x 1.5 3 x 2.5 3x4 3x6 3 x 10 3 x 16

5DH1 332 5DH1 333 5DH1 334 5DH1 335 5DH1 336 5DH1 337


HYDROFIRM (T) FLAT

including a green/yellow earth core

58



mm 28 x 0.26 45 x 0.26 51 x 0.31 75 x 0.31 77 x 0.41 123 x 0.41

mm 1.5 1.9 2.5 3.2 4.1 5.6

Cable Unenclosed Unenclosed Weight Spaced Touching

Cable Overall Dimensions

Min mm 9.5 11.0 13.0 14.5 19.0 23.5

Max mm 11.0 13.0 15.0 16.0 21.5 26.0

kg/km 137 197 280 370 665 1000

A 20 28 38 48 66 88

A 19 26 35 45 62 83

HYDROFIRM (T) FLAT Part No.

mm2 4 G 1.5 4 G 2.5 4G4 4G6 4 G 10 4 G 16 4 G 25 4 G 35 4 G 50


5DH1 522 5DH1 523 5DH1 524 5DH1 525 5DH1 526 5DH1 527 5DH1 528 5DH1 530 5DH1 531

Phone 131 773



mm 28 x 0.26 45 x 0.26 51 x 0.31 75 x 0.31 77 x 0.41 123 x 0.41 190 x 0.41 268 x 0.41 384 x 0.41

mm 1.5 1.9 2.5 3.2 4.1 5.6 6.8 8.1 9.6

Fax 1800 060 773

Cable Overall Width Dimensions


Min mm 16.0 19.0 22.5 25.5 33.0 41.0 49.0 56.5 66.5

kg/km 175 255 360 485 955 1220 1800 2400 3270


Max mm 18.5 21.5 25.5 29.0 36.5 44.5 53.5 60.5 69.5

Phone 131 773

A 20 28 38 48 66 88 120 145 180

A 19 26 35 45 62 83 110 135 170

Fax 1800 060 773

59

HYDROFIRM (T)

HYDROFIRM (T)


Part No.

HYDROFIRM (T) without green/yellow earth core

mm2 3 x 1.5 3 x 2.5 3x4 3x6 3 x 10 3 x 16

5DH1 332 5DH1 333 5DH1 334 5DH1 335 5DH1 336 5DH1 337


HYDROFIRM (T) FLAT

including a green/yellow earth core

58



mm 28 x 0.26 45 x 0.26 51 x 0.31 75 x 0.31 77 x 0.41 123 x 0.41

mm 1.5 1.9 2.5 3.2 4.1 5.6

Min mm 9.5 11.0 13.0 14.5 19.0 23.5

Max mm 11.0 13.0 15.0 16.0 21.5 26.0

Part No.

5DH1 522 5DH1 523 5DH1 524 5DH1 525 5DH1 526 5DH1 527 5DH1 528 5DH1 530 5DH1 531

Phone 131 773



mm 28 x 0.26 45 x 0.26 51 x 0.31 75 x 0.31 77 x 0.41 123 x 0.41 190 x 0.41 268 x 0.41 384 x 0.41

mm 1.5 1.9 2.5 3.2 4.1 5.6 6.8 8.1 9.6

Fax 1800 060 773

A 20 28 38 48 66 88

A 19 26 35 45 62 83


Min mm 16.0 19.0 22.5 25.5 33.0 41.0 49.0 56.5 66.5

kg/km 175 255 360 485 955 1220 1800 2400 3270

Max mm 18.5 21.5 25.5 29.0 36.5 44.5 53.5 60.5 69.5


Phone 131 773

A 20 28 38 48 66 88 120 145 180

A 19 26 35 45 62 83 110 135 170

Fax 1800 060 773

59

HYDROFIRM (T) SCREENED



APPLICATION Submersible pumps in boreholes, mining, irrigation dams,

reticulation systems • • • • • • • •

kg/km 137 197 280 370 665 1000

Cable Overall Width Dimensions


•


Cable Overall Dimensions

HYDROFIRM (T) FLAT

mm2 4 G 1.5 4 G 2.5 4G4 4G6 4 G 10 4 G 16 4 G 25 4 G 35 4 G 50



-40° C 90°C 250°C -25°C


Ponds and fountains For fresh, salt & lightly polluted water (60 °C) Underwater and marine installatio ns Sub zero installations (-4 0°C) De-watering & drainage systems Pumps with thermistors Flexible marina power supplies Suitable for depths up to 500 mts

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambient temperature of 40°C. At other temperatures these values must be converted using the following factors. For HYDROFIRM (T) the water temperature should be considered as the ambient depending on the % of cable submerged.

DESIGN HYDROFIRM (T) screened cables consist of finely stranded copper conductors laid up to provide a flexible design. R-EP- 90 elastomer insulation enables improved current capacities and a specially compounded EPR sheath inhibits water absorption. A hand stripable bond between insulation and inner sheath stops any moisture migration along the insulated conductors should the sheath be damaged. Between the inner and outer EPR sheaths there is an overall copper screen. HYDROFIRM (T) is suitable for water temperatures up to 60°C and is designed and approved for use in drinking water eg., mineral spring and spa pumps. For particularly aggressive liquids refer to OZOFLEX (PLUS) and PROTOMONT HD. The sheath colour is blue for identification. The cable is in accordance with the Australian Standard AS 1125, AS 3116, AS 3191 and DIN VDE 0282 pt 810.

°C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.5 7 0.47 0.34

TENSILE STRENGTH The maximum allowable tensile stress is 15 N/mm 2. This ensures no conductor damage will occur in operation.

VOLTAGE RATING -

Rated Voltage: Maximum operating voltages in: 3 phase AC operation DC operation AC test voltage

Uo/U = 0.6/1kV Uo/U = 0.7/1.2kV Uo/U = 0.9/1.8kV = 3kV

CORE COLOUR IDENTIFICATION 4 Core Pilot Core 60


Phone 131 773

Fax 1800 060 773

brown, black, grey and green/yellow black


Phone 131 773

Fax 1800 060 773

61





APPLICATION •


reticulation systems • • • • • • • •


-40° C 90°C 250°C -25°C


Ponds and fountains For fresh, salt & lightly polluted water (60 °C) Underwater and marine installatio ns Sub zero installations (-4 0°C) De-watering & drainage systems Pumps with thermistors Flexible marina power supplies Suitable for depths up to 500 mts

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambient temperature of 40°C. At other temperatures these values must be converted using the following factors. For HYDROFIRM (T) the water temperature should be considered as the ambient depending on the % of cable submerged.

DESIGN HYDROFIRM (T) screened cables consist of finely stranded copper conductors laid up to provide a flexible design. R-EP- 90 elastomer insulation enables improved current capacities and a specially compounded EPR sheath inhibits water absorption. A hand stripable bond between insulation and inner sheath stops any moisture migration along the insulated conductors should the sheath be damaged. Between the inner and outer EPR sheaths there is an overall copper screen. HYDROFIRM (T) is suitable for water temperatures up to 60°C and is designed and approved for use in drinking water eg., mineral spring and spa pumps. For particularly aggressive liquids refer to OZOFLEX (PLUS) and PROTOMONT HD. The sheath colour is blue for identification. The cable is in accordance with the Australian Standard AS 1125, AS 3116, AS 3191 and DIN VDE 0282 pt 810.

°C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.5 7 0.47 0.34

TENSILE STRENGTH The maximum allowable tensile stress is 15 N/mm 2. This ensures no conductor damage will occur in operation.

VOLTAGE RATING -


Uo/U = 0.6/1kV Uo/U = 0.7/1.2kV Uo/U = 0.9/1.8kV = 3kV

CORE COLOUR IDENTIFICATION 4 Core Pilot Core 60


Phone 131 773

Fax 1800 060 773

brown, black, grey and green/yellow black


Phone 131 773

Fax 1800 060 773

61

HYDROFIRM (T) SCREENED Selection and Ordering Data Part No.


62

Number of Power conductor Cores and Approx. Conductor Size number of strands x max. strand diameter mm2 4G1.5 4G2.5 4G4 4G6 4G10 4G16 4G25 4G35 4G50 4G70 4G95 4G120


mm 28 x 0.26 45 x 0.26 51 x 0.31 75 x 0.31 77 x 0.41 123 x 0.41 190 x 0.41 268 x 0.41 384 x 0.41 545 x 0.41 724 x 0.41 926 x 0.41

Phone 131 773



Net weight

Unenclosed Unenclosed Spaced Touching

1000 m approx mm 1.5 1.9 2.5 3.2 4.1 5.6 6.8 8.1 9.6 11.2 13.2 14.9

Fax 1800 060 773

Min mm 13.0 15.5 17.5 19.5 23.5 27.5 32.5 36.0 42.0 46.5 53.5 57.5

Max mm 15.0 18.0 20.0 22.0 26.0 31.0 36.0 39.5 45.5 50.0 58.0 62.0


kg 260 396 525 665 970 1400 2030 2610 3610 4710 6340 7470

Phone 131 773

A 20 28 38 48 66 88 120 145 180 230 285 330

A 19 26 35 45 62 83 110 135 170 215 265 305

Fax 1800 060 773

63

HYDROFIRM (T) SCREENED Selection and Ordering Data Part No.


62

Number of Power conductor Cores and Approx. Conductor Size number of strands x max. strand diameter mm2 4G1.5 4G2.5 4G4 4G6 4G10 4G16 4G25 4G35 4G50 4G70 4G95 4G120


mm 28 x 0.26 45 x 0.26 51 x 0.31 75 x 0.31 77 x 0.41 123 x 0.41 190 x 0.41 268 x 0.41 384 x 0.41 545 x 0.41 724 x 0.41 926 x 0.41

Phone 131 773



Net weight

Unenclosed Unenclosed Spaced Touching

1000 m approx Min mm 13.0 15.5 17.5 19.5 23.5 27.5 32.5 36.0 42.0 46.5 53.5 57.5

mm 1.5 1.9 2.5 3.2 4.1 5.6 6.8 8.1 9.6 11.2 13.2 14.9

Fax 1800 060 773

Max mm 15.0 18.0 20.0 22.0 26.0 31.0 36.0 39.5 45.5 50.0 58.0 62.0


kg 260 396 525 665 970 1400 2030 2610 3610 4710 6340 7470

Phone 131 773

PROTOMONT HD

A 20 28 38 48 66 88 120 145 180 230 285 330

A 19 26 35 45 62 83 110 135 170 215 265 305

Fax 1800 060 773

63

PROTOMONT HD

Heavy Duty Flexible for Aggressive Environments



-40° C 90°C 250°C -25°C


APPPLICATION • • • • • • • •

Extra Heavy Duty flexible Stackers & reclaimer cabling Draglines, shovels & hoists Conveyors Open cut mine trailing cable Heavy industry & constructi on sites Submersion in polluted liquids Single core for festoon cranes

CURRENT CARRYING CAPACITY Current ratings are based on a continuous operating ambient temperature of 40°C. At other temperatures, these values must be converted using the following table °C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.5 7 0.47 0.34

TENSILE STRENGTH

DESIGN PROTOMONT HD heavy duty elastomer flexible cables are designed for aggressive environments in open cut mining and quarries, industry and construction sites as well as agricultural use where heavy mechanical stresses occur. PROTOMONT HD cables consist of finely stranded tinned copper conductors laid up to provide a flexible design. R-EP- 90 elastomer insulation enables improved current capacities and a specially compounded XHD-PCP- 90 outer sheath resists hard and abrasive surfaces. The cable is in accordance with the Australian Standard AS 1125, AS 3116, AS 3191 and DIN VDE 0250 pt 812 for NSSHoeu. Flame retardant to VDE and MSH A.

64


Phone 131 773

Fax 1800 060 773

The maximum allowable tensile stress is 15 N/mm 2. This ensures no conductor damage will occur in operation.


Phone 131 773

Fax 1800 060 773

65

PROTOMONT HD

PROTOMONT HD

Heavy Duty Flexible for Aggressive Environments



-40° C 90°C 250°C -25°C


APPPLICATION • • • • • • • •

Extra Heavy Duty flexible Stackers & reclaimer cabling Draglines, shovels & hoists Conveyors Open cut mine trailing cable Heavy industry & constructi on sites Submersion in polluted liquids Single core for festoon cranes

CURRENT CARRYING CAPACITY Current ratings are based on a continuous operating ambient temperature of 40°C. At other temperatures, these values must be converted using the following table °C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.5 7 0.47 0.34

TENSILE STRENGTH

DESIGN PROTOMONT HD heavy duty elastomer flexible cables are designed for aggressive environments in open cut mining and quarries, industry and construction sites as well as agricultural use where heavy mechanical stresses occur. PROTOMONT HD cables consist of finely stranded tinned copper conductors laid up to provide a flexible design. R-EP- 90 elastomer insulation enables improved current capacities and a specially compounded XHD-PCP- 90 outer sheath resists hard and abrasive surfaces. The cable is in accordance with the Australian Standard AS 1125, AS 3116, AS 3191 and DIN VDE 0250 pt 812 for NSSHoeu. Flame retardant to VDE and MSH A.

64


Phone 131 773

Fax 1800 060 773

The maximum allowable tensile stress is 15 N/mm 2. This ensures no conductor damage will occur in operation.


Phone 131 773

PROTOMONT HD CORE COLOUR IDENTIFICATION


-

-


PROTOMONT with black core insulation

PROTOMONT including green/ yellow earth core

66

mm2 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 3 x 1.5* 3 x 2.5* 3 x 4* 3 x 6*


65

PROTOMONT HD

VOLTAGE RATING -

Fax 1800 060 773

= 0.6/1kV = 0.7/1.2kV = 0.9/1.8kV = 3kV

Part No.

5DL1 112 5DL1 113 5DL1 114 5DL1 115 5DL1 116 5DL1 117 5DL1 118 5DL1 120 5DL1 121 5DL1 122 5DL1 123 5DL1 304 5DL1 305 5DL1 306 5DL1 307

Phone 131 773

Single core: 3 Core 4 Core 5 Core Multicore: -

Approx. No. of Strands x Max. Strand



mm 6.3 7.8 9.2 11.0 13.0 15.1 17.0 19.0 21.0 24.0 27.0 1.8 2.6 3.2 3.9

Fax 1800 060 773

black blue, brown and green/yellow blue, brown, black and green/yellow blue, brown, black, green/yellow and black black insulation sequentially numbered including a green/yellow earth core


Min mm 10.5 13.0 14.5 16.0 18.0 21.0 22.5 24.5 27.5 31.0 34.5 11.5 12.5 15.5 17.0

Max mm 12.5 15.0 16.5 18.5 20.5 23.5 25.5 27.5 31.0 34.5 38.0 13.5 15.0 18.0 19.5


Cable Weight

kg/km 255 283 493 670 900 1140 1430 1740 2150 2760 3480 210 273 408 510

Phone 131 773

Unenclosed Spaced Touching

A 110 150 185 230 290 360 420 485 570 680 790 20 28 38 48

A 86 115 145 175 225 280 325 375 435 520 610 19 26 35 45

Fax 1800 060 773

67

PROTOMONT HD

PROTOMONT HD

VOLTAGE RATING



-

-

-


PROTOMONT with black core insulation


66

mm2 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 3 x 1.5* 3 x 2.5* 3 x 4* 3 x 6*


= 0.6/1kV = 0.7/1.2kV = 0.9/1.8kV = 3kV

Part No.

5DL1 112 5DL1 113 5DL1 114 5DL1 115 5DL1 116 5DL1 117 5DL1 118 5DL1 120 5DL1 121 5DL1 122 5DL1 123 5DL1 304 5DL1 305 5DL1 306 5DL1 307

Phone 131 773

Single core: 3 Core 4 Core 5 Core Multicore: -

Approx. No. of Strands x Max. Strand



mm 6.3 7.8 9.2 11.0 13.0 15.1 17.0 19.0 21.0 24.0 27.0 1.8 2.6 3.2 3.9

Fax 1800 060 773

black blue, brown and green/yellow blue, brown, black and green/yellow blue, brown, black, green/yellow and black black insulation sequentially numbered including a green/yellow earth core


Min mm 10.5 13.0 14.5 16.0 18.0 21.0 22.5 24.5 27.5 31.0 34.5 11.5 12.5 15.5 17.0

Cable Weight

Max mm 12.5 15.0 16.5 18.5 20.5 23.5 25.5 27.5 31.0 34.5 38.0 13.5 15.0 18.0 19.5


kg/km 255 283 493 670 900 1140 1430 1740 2150 2760 3480 210 273 408 510

Phone 131 773

PROTOMONT HD Part No.


A 110 150 185 230 290 360 420 485 570 680 790 20 28 38 48

A 86 115 145 175 225 280 325 375 435 520 610 19 26 35 45

Fax 1800 060 773

67

PROTOMONT HD


mm2 4 x 1.5* 4 x 2.5* 4 x 4* 4 x 6* 4 x 10* 4 x 16* 4 x 25* 4 x 35* 4 x 50* 3 x 70/35* 3 x 95/50* 3 x 120/95* 5 x 1.5 5 x 2.5 5x4 5x6 5 x 10 5 x 16 5 x 25 6 x 1.5* 7 x 1.5* 8 x 1.5* 10 x 1.5* 11 x 1.5* 7 x 2.5 10 x 2.5* 12 x 2.5 12 x 2.5* 18 x 2.5

Unenclosed Spaced Touching

5DL1 404 5DL1 405 5DL1 406 5DL1 407 5DL1 410 5DL1 412 5DL1 413 5DL1 414 5DL1 415 5DL1 716 5DL1 717 5DL1 718 5DL1 504 5DL1 505 5DL1 506 5DL1 507 5DL1 510 5DL1 512 5DL1 513 5DL1 945 5DL1 933 5DL1 931 5DL1 878 5DL1 903 5DL1 911 5DL1 748 5DL1 755 5DL1 923 5DL1 937



mm 28 x 0.26 45 x 0.26 50 x 0.31 75 x 0.31 77 x 0.41 122 x 0.41 190 x 0.41 267 x 0.41 383 x 0.41 544 x 0.41 722 x 0.41 925 x 0.41 28 x 0.26 45 x 0.26 50 x 0.31 75 x 0.31 77 x 0.41 122 x 0.41 190 x 0.41 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 45 x 0.26 45 x 0.26 45 x 0.26 45 x 0.26 45 x 0.26

mm 1.8 2.6 3.2 3.9 5.1 6.3 7.8 9.2 11.0 13.1 15.1 17.0 1.8 2.6 3.2 3.9 5.1 6.3 7.8 1.8 1.8 1.8 1.8 1.8 2.6 2.6 2.6 2.6 2.6


Cable Weight

Current Carrying

free in air Min mm 12.0 14.5 16.5 18.0 22.0 26.5 31.5 34.5 40.5 44.5 51.5 57.5 13.0 16.0 18.0 20.0 24.0 29.0 34.5 14.0 16.0 17.3 18.5 19.3 18.0 21.6 22.5 22.5 26.0

Max mm 14.0 17.0 19.0 20.5 25.0 30.0 35.5 38.5 45.0 49.0 57.0 63.5 15.0 18.0 20.5 23.0 27.0 32.5 38.5 15.0 18.5 19.1 21.0 20.7 21.0 23.6 25.0 25.0 30.0

kg/km 239 364 477 600 920 1370 2010 2530 3520 4280 5710 7010 266 403 540 720 1050 1580 2320 315 416 462 540 580 530 760 800 830 1140

A 20 28 38 48 66 88 120 145 180 230 285 330 20 28 38 48 66 88 120 20 20 20 20 20 28 28 28 28 28

Capacity

direct installed A 19 26 35 45 62 83 110 135 170 215 265 305 19 26 35 45 62 83 110 19 19 19 19 19 26 26 26 26 26

*This construction can be used for submersion in aggressive liquids

68


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

69

PROTOMONT HD

PROTOMONT HD


Part No.


mm2 4 x 1.5* 4 x 2.5* 4 x 4* 4 x 6* 4 x 10* 4 x 16* 4 x 25* 4 x 35* 4 x 50* 3 x 70/35* 3 x 95/50* 3 x 120/95* 5 x 1.5 5 x 2.5 5x4 5x6 5 x 10 5 x 16 5 x 25 6 x 1.5* 7 x 1.5* 8 x 1.5* 10 x 1.5* 11 x 1.5* 7 x 2.5 10 x 2.5* 12 x 2.5 12 x 2.5* 18 x 2.5

5DL1 404 5DL1 405 5DL1 406 5DL1 407 5DL1 410 5DL1 412 5DL1 413 5DL1 414 5DL1 415 5DL1 716 5DL1 717 5DL1 718 5DL1 504 5DL1 505 5DL1 506 5DL1 507 5DL1 510 5DL1 512 5DL1 513 5DL1 945 5DL1 933 5DL1 931 5DL1 878 5DL1 903 5DL1 911 5DL1 748 5DL1 755 5DL1 923 5DL1 937



mm 28 x 0.26 45 x 0.26 50 x 0.31 75 x 0.31 77 x 0.41 122 x 0.41 190 x 0.41 267 x 0.41 383 x 0.41 544 x 0.41 722 x 0.41 925 x 0.41 28 x 0.26 45 x 0.26 50 x 0.31 75 x 0.31 77 x 0.41 122 x 0.41 190 x 0.41 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 45 x 0.26 45 x 0.26 45 x 0.26 45 x 0.26 45 x 0.26

mm 1.8 2.6 3.2 3.9 5.1 6.3 7.8 9.2 11.0 13.1 15.1 17.0 1.8 2.6 3.2 3.9 5.1 6.3 7.8 1.8 1.8 1.8 1.8 1.8 2.6 2.6 2.6 2.6 2.6


Cable Weight

Current Carrying

free in air Min mm 12.0 14.5 16.5 18.0 22.0 26.5 31.5 34.5 40.5 44.5 51.5 57.5 13.0 16.0 18.0 20.0 24.0 29.0 34.5 14.0 16.0 17.3 18.5 19.3 18.0 21.6 22.5 22.5 26.0

Max mm 14.0 17.0 19.0 20.5 25.0 30.0 35.5 38.5 45.0 49.0 57.0 63.5 15.0 18.0 20.5 23.0 27.0 32.5 38.5 15.0 18.5 19.1 21.0 20.7 21.0 23.6 25.0 25.0 30.0

kg/km 239 364 477 600 920 1370 2010 2530 3520 4280 5710 7010 266 403 540 720 1050 1580 2320 315 416 462 540 580 530 760 800 830 1140

A 20 28 38 48 66 88 120 145 180 230 285 330 20 28 38 48 66 88 120 20 20 20 20 20 28 28 28 28 28

Capacity

direct installed A 19 26 35 45 62 83 110 135 170 215 265 305 19 26 35 45 62 83 110 19 19 19 19 19 26 26 26 26 26

*This construction can be used for submersion in aggressive liquids

68


Phone 131 773

Fax 1800 060 773


PROTOMONT SCREENED

Phone 131 773

Fax 1800 060 773

69

PROTOMONT SCREENED CURRENT CARRYING CAPACITY

Heavy Duty/Extra Heavy Duty Flexible Cables


APPLICATION

VOLTAGE RATING

•

Flexible pump cable

• • •

Heavy duty construction site leads Oil rigs Generator supply cables

-

DESIGN PROTOMONT heavy duty elastomer flexible cables are designed for aggressive environments in open cut mining and quarries, industry and construction sites as well as agricultural use where heavy mechanical stresses occur. PROTOMON T cables consist of finely stranded tinned copper conductors laid up to provide a flexible design. Between the elastomer inner and outer sheaths there is an overall tinned copper screen. R-EP-9 0 elastomer insulation enables improved current carrying capacities and a specially compounded XHD-PCP-90 outer sheath resists hard and abrasive surfaces. The cable is in accordance with the Australian Standard AS 1125, AS 3116, AS 3191 and DIN VDE 0250 pt 812 for NSSHoeu. Flame retardant to VDE and MSH A.

70



Phone 131 773

MINIMUM BENDING RADII The following minimum bending radii should be observed to ensure operating reliability. For fixed installation 4 x cable diameter When freely flexing 5 x cable diameter Note: For force guided and reeling applications please refer to Siemens CORDAFLEX (K) information.

TENSILE STRENGTH


Rated Voltage: Uo/U = 0.6/kV Maximum operating voltages in: 3 phase AC operation Uo/U = 0.7/1.15kV DC operation Uo/U = 0.9/1.73kV - AC test voltage = 2.5kV * The cable is designated 450/750V in accordance with VDE/IEC and meets or exceeds the Australian Standard AS 3116 for the voltage rating of 0.6/1kV.

-40° C 90°C 250°C -25°C

Fax 1800 060 773

The maximum allowable tensile stress is 15N/mm 2. This ensures no conductor damage will occur in operation.

CORE COLOUR IDENTIFICATION 4 Core 5 Core

blue, brown, black, green/yellow red, white, blue, black, green/yellow


Phone 131 773

Fax 1800 060 773

71

PROTOMONT SCREENED

PROTOMONT SCREENED CURRENT CARRYING CAPACITY

Heavy Duty/Extra Heavy Duty Flexible Cables


APPLICATION

VOLTAGE RATING

•

Flexible pump cable

• • •

Heavy duty construction site leads Oil rigs Generator supply cables

-

DESIGN PROTOMONT heavy duty elastomer flexible cables are designed for aggressive environments in open cut mining and quarries, industry and construction sites as well as agricultural use where heavy mechanical stresses occur. PROTOMON T cables consist of finely stranded tinned copper conductors laid up to provide a flexible design. Between the elastomer inner and outer sheaths there is an overall tinned copper screen. R-EP-9 0 elastomer insulation enables improved current carrying capacities and a specially compounded XHD-PCP-90 outer sheath resists hard and abrasive surfaces. The cable is in accordance with the Australian Standard AS 1125, AS 3116, AS 3191 and DIN VDE 0250 pt 812 for NSSHoeu. Flame retardant to VDE and MSH A. Minimum permissible ambient temperature Maximum permissible conductor temperature Maximum permissible short circuit temperature Minimum ambient temperature for optimum fully flexible operation

70


MINIMUM BENDING RADII The following minimum bending radii should be observed to ensure operating reliability. For fixed installation 4 x cable diameter When freely flexing 5 x cable diameter Note: For force guided and reeling applications please refer to Siemens CORDAFLEX (K) information.

TENSILE STRENGTH


Rated Voltage: Uo/U = 0.6/kV Maximum operating voltages in: 3 phase AC operation Uo/U = 0.7/1.15kV DC operation Uo/U = 0.9/1.73kV - AC test voltage = 2.5kV * The cable is designated 450/750V in accordance with VDE/IEC and meets or exceeds the Australian Standard AS 3116 for the voltage rating of 0.6/1kV.

Phone 131 773

-40° C 90°C 250°C -25°C

Fax 1800 060 773


CORE COLOUR IDENTIFICATION 4 Core 5 Core

blue, brown, black, green/yellow red, white, blue, black, green/yellow


PROTOMONT SCREENED

Phone 131 773

Fax 1800 060 773

71

PROTOMONT SCREENED


5 CORE OVERALL PROTOMONT SCREENED (F) Number of Cores x Conductor Size

Part No.


PROTOMONT Screened

mm2 5 x 2.5/2.5 5 x 4/4 5 x 6/6 5 x 10/10 5 x 16/16

5DL2 710 5DL2 711 5DL2 712 5DL2 713 5DL2 714

mm 50 x 0.26 56 x 0.31 84 x 0.31 84 x 0.41 126 x 0.41

Diameter of Cable Overall Bare Diameter Conductor Max. mm mm 2.6 15.8 3.2 18.8 3.9 20.4 5.1 24.6 6.3 30.0

Cable Weight

Unenclosed Touching

kg/km 540 680 910 1320 1955

A 26 35 45 62 83

Diameter of Cable Overall Bare Diameter Conductor Max. mm mm 1.8 15.4 2.6 18.4 3.2 20.5 3.9 23.1 5.1 27.2 6.3 32.4 8.0 39.1

Cable Weight

Unenclosed Touching

kg/km 375 540 680 910 1320 1955 2675

A 19 26 35 45 62 83 110

5 CORE OVERALL PROTOMONT SCREENED Number of Cores x Conductor Size

Part No.


PROTOMONT Screened

72

mm2 5 x 1.5/1.5 5 x 2.5/2.5 5 x 4/4 5 x 6/6 5 x 10/10 5 x 16/16 5 X 25/25


5DL2 808 5DL2 810 5DL2 811 5DL2 812 5DL2 813 5DL2 814 5DL2 815

Phone 131 773

mm 30 x 0.26 50 x 0.26 56 x 0.31 84 x 0.31 80 x 0.41 126 x 0.41 196 x 0.41

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

73

PROTOMONT SCREENED

PROTOMONT SCREENED


5 CORE OVERALL PROTOMONT SCREENED (F) Number of Cores x Conductor Size

Part No.


PROTOMONT Screened

mm2 5 x 2.5/2.5 5 x 4/4 5 x 6/6 5 x 10/10 5 x 16/16

5DL2 710 5DL2 711 5DL2 712 5DL2 713 5DL2 714

mm 50 x 0.26 56 x 0.31 84 x 0.31 84 x 0.41 126 x 0.41

Diameter of Cable Overall Bare Diameter Conductor Max. mm mm 2.6 15.8 3.2 18.8 3.9 20.4 5.1 24.6 6.3 30.0

Cable Weight

Unenclosed Touching

kg/km 540 680 910 1320 1955

A 26 35 45 62 83

Diameter of Cable Overall Bare Diameter Conductor Max. mm mm 1.8 15.4 2.6 18.4 3.2 20.5 3.9 23.1 5.1 27.2 6.3 32.4 8.0 39.1

Cable Weight

Unenclosed Touching

kg/km 375 540 680 910 1320 1955 2675

A 19 26 35 45 62 83 110

5 CORE OVERALL PROTOMONT SCREENED Number of Cores x Conductor Size

Part No.


PROTOMONT Screened

72

mm2 5 x 1.5/1.5 5 x 2.5/2.5 5 x 4/4 5 x 6/6 5 x 10/10 5 x 16/16 5 X 25/25


5DL2 808 5DL2 810 5DL2 811 5DL2 812 5DL2 813 5DL2 814 5DL2 815

Phone 131 773

mm 30 x 0.26 50 x 0.26 56 x 0.31 84 x 0.31 80 x 0.41 126 x 0.41 196 x 0.41

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

SINOTHERM

73

SINOTHERM

High Temperature 180°C Silicone Flexible Cables

MINIMUM BENDING RADII The following minimum bending radii must be observed to ensure operating reliability. These are applicable for both sub-zero and elevated temperatures. Fixed Installation 4 x cable diameter

APPLICATION • • • • • • • • •

Switchboard & cubical wiring Transformer and Capac itor cabling High output floodlights Chemical & ceramic industry Injection moulding & extruders Steelworks/ hot strip rolling mills Foundries & cooking plants Heating appliance s Motor rewinders

-

CURRENT CARRYING CAPACITY Current ratings are based on continous operation at an ambient temperature of 150°C per the following table when installed unenclosed and touching. Conductor Size Amps

DESIGN SINOTHERM cables consist of fine stranded copper conductors laid up to provide a flexible design. Silicone insulation offers high resistance to increased ambient temperatures, however with a low mechanical resistance to cuts and tearing.


Minimum and maximum permissible ambient temperature Maximum permissible conductor temperature Maximum permissible short circuit temperature Minimum ambient temperature for optimum fully flexible operation

-55°C +180°C 180°C 350°C -40° C

RESISTANCE TO CHEMICALS Occasional slight exposure to oil and grease is permitted but the cables must not lie continually in oil or grease. They must be protected against fuels and solvents by suitable insulation. In accordanc e with AS 3178 the single core 0.6/1kV SINOTHERM carries the SECV Approval No.89516V. 74


Phone 131 773


Fax 1800 060 773

0.75 1.0 15 19

1.5 24

2.5 32

4 42

6 54

10 73

16 98

25 35 50 70 95 129 158 198 245 292

At other temperatures these values must be converted using the following table. Ambient temp. up to °C Current capacit y as a % of values above

150 155 160 165 170 175 180 100 91 82 71 58 41 23

Current ratings are based on continous op eration at an ambient temperature of 40°C per the following table when installed unenclosed and touching. Conductor Size Amps

0.75 1.0 18 21

1.5 27

2.5 38

4 51

6 65

10 92

16 25 35 50 70 95 123 163 202 294 364 433

At other temperatures these values must be converted using the following table. °C Factor

40 45 50 55 60 65 70 75 1.0 0.98 0.95 0.93 0.90 0.88 0.85 0.83

VOLTAGE RATING - Rated Voltage: - Single Core

Uo/U

= 0.6/1kV

- Multi Core & Glass Braided

Uo/U

= 300/500V


Phone 131 773

Fax 1800 060 773

75

SINOTHERM

SINOTHERM

High Temperature 180°C Silicone Flexible Cables

MINIMUM BENDING RADII The following minimum bending radii must be observed to ensure operating reliability. These are applicable for both sub-zero and elevated temperatures. Fixed Installation 4 x cable diameter

APPLICATION • • • • • • • • •

Switchboard & cubical wiring Transformer and Capac itor cabling High output floodlights Chemical & ceramic industry Injection moulding & extruders Steelworks/ hot strip rolling mills Foundries & cooking plants Heating appliance s Motor rewinders

-

CURRENT CARRYING CAPACITY Current ratings are based on continous operation at an ambient temperature of 150°C per the following table when installed unenclosed and touching. Conductor Size Amps

DESIGN SINOTHERM cables consist of fine stranded copper conductors laid up to provide a flexible design. Silicone insulation offers high resistance to increased ambient temperatures, however with a low mechanical resistance to cuts and tearing.


Minimum and maximum permissible ambient temperature Maximum permissible conductor temperature Maximum permissible short circuit temperature Minimum ambient temperature for optimum fully flexible operation

-55°C +180°C 180°C 350°C -40° C

RESISTANCE TO CHEMICALS Occasional slight exposure to oil and grease is permitted but the cables must not lie continually in oil or grease. They must be protected against fuels and solvents by suitable insulation. In accordanc e with AS 3178 the single core 0.6/1kV SINOTHERM carries the SECV Approval No.89516V. 74


Phone 131 773


Fax 1800 060 773

0.75 1.0 15 19

1.5 24

2.5 32

4 42

6 54

10 73

16 98

25 35 50 70 95 129 158 198 245 292

At other temperatures these values must be converted using the following table. Ambient temp. up to °C Current capacit y as a % of values above

150 155 160 165 170 175 180 100 91 82 71 58 41 23

Current ratings are based on continous op eration at an ambient temperature of 40°C per the following table when installed unenclosed and touching. Conductor Size Amps

0.75 1.0 18 21

1.5 27

2.5 38

4 51

6 65

10 92

16 25 35 50 70 95 123 163 202 294 364 433

At other temperatures these values must be converted using the following table. °C Factor

40 45 50 55 60 65 70 75 1.0 0.98 0.95 0.93 0.90 0.88 0.85 0.83

VOLTAGE RATING - Rated Voltage: - Single Core

Uo/U

= 0.6/1kV

- Multi Core & Glass Braided

Uo/U

= 300/500V


SINOTHERM

Phone 131 773

Fax 1800 060 773

SINGLE CORE INSULATED SINOTHERM 0.6/1kV

CORE COLOUR IDENTIFICATION 2 Core 3 Core 4 Core 5 Core

-

blue, brown blue, brown, green/yellow blue, brown, black, green/yellow blue, brown, black, green/yellow, black

A single core 660V is available in a range of colours for control wiring in black, red, pink, green/yellow, blue, orange, brown, white and grey. Coloured Sinotherm Conductors tinned to AS 1125.

Selection and Ordering Data No. of

Part No.

Cores x Conductor

mm


Phone 131 773

Fax 1800 060 773

Diameter

Cable

Cable Weight

No. of

of Bare

Overall

Strands x

Conductor

Diameter

Diameter

2

1 x 1.5 1 x 2.5 1x4 1x6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95

Approx.

Max. Strand

Size

76

75

5DR3 514 5DR3 515 5DR3 516 5DR3 517 5DR3 518 5DR3 520 5DR3 521 5DR3 522 5DR3 523 5DR3 524 5DR3 525


mm

mm

30 x 0.26 50 x 0.26 56 x 0.31 84 x 0.31 80 x 0.41 126 x 0.41 196 x 0.41 276 x 0.41 396 x 0.41 360 x 0.51 475 x 0.51

1.8 2.6 3.2 3.9 5.1 6.3 7.8 9.2 11.0 13.1 15.1

Phone 131 773

Min

Max

mm

mm

2.9 3.9 3.5 4.6 4.2 5.2 4.8 6.7 6.2 8.0 7.2 9.3 8.7 11.4 10.0 13.4 11.8 15.4 13.5 17.9 15.4 20.0

Fax 1800 060 773

kg/km

20 30 50 65 115 180 275 365 520 710 930

77

SINOTHERM

SINGLE CORE INSULATED SINOTHERM 0.6/1kV

CORE COLOUR IDENTIFICATION 2 Core 3 Core 4 Core 5 Core

-

blue, brown blue, brown, green/yellow blue, brown, black, green/yellow blue, brown, black, green/yellow, black


A single core 660V is available in a range of colours for control wiring in black, red, pink, green/yellow, blue, orange, brown, white and grey. Coloured Sinotherm Conductors tinned to AS 1125.

No. of

Part No.

Cores x Conductor

mm


Phone 131 773

Fax 1800 060 773

Cores x Conductor

Approx.

of Bare

Overall

Conductor

Diameter

5DR3 514 5DR3 515 5DR3 516 5DR3 517 5DR3 518 5DR3 520 5DR3 521 5DR3 522 5DR3 523 5DR3 524 5DR3 525


mm

mm

30 x 0.26 50 x 0.26 56 x 0.31 84 x 0.31 80 x 0.41 126 x 0.41 196 x 0.41 276 x 0.41 396 x 0.41 360 x 0.51 475 x 0.51

1.8 2.6 3.2 3.9 5.1 6.3 7.8 9.2 11.0 13.1 15.1

Phone 131 773

Diameter

Cable

Cable

No. of

Weight

Cores

No. of

of Bare

Overall

Strands x

Conductor

Diameter

Conductor Min

mm

1 x 0.75 1x1 1 x 1.5 1 x 2.5 1x4 1x6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95*

78

5DR4 021-5 5DR4 031-5 5DR4 041-5 5DR4 051-5 5DR4 061-5 5DR4 071-5 5DR4 101-5 5DR4 121-5 5DR4 131-4 5DR4 141-4 5DR4 151-4 5DR4 161-4 5DR4 171-4

mm

mm

mm

24 x 0.21 32 x 0.21 30 x 0.26 50 x 0.26 56 x 0.31 84 x 0.31 80 x 0.41 126 x 0.41 196 x 0.41 276 x 0.41 396 x 0.41 360 x 0.51 475 x 0.51

1.2 1.4 1.7 2.2 3.1 3.8 5.0 6.3 8.0 9.2 11.0 13.9 15.2

2.6 2.7 3.2 3.8 4.3 4.8 6.0 8.1 9.7 11.6 13.5 15.6 17.7


Part No.

x

Phone 131 773

Approx.

Max

mm

mm

2.9 3.9 3.5 4.6 4.2 5.2 4.8 6.7 6.2 8.0 7.2 9.3 8.7 11.4 10.0 13.4 11.8 15.4 13.5 17.9 15.4 20.0

kg/km

20 30 50 65 115 180 275 365 520 710 930

Fax 1800 060 773

Diameter

77

3.6 3.8 4.3 5.0 5.6 6.2 8.2 9.6 12.0 13.0 16.0 18.0 21.0

Weight

of Bare

Overall

Conductor

Diameter

Max. Strand Diameter

kg/km

mm2

mm

17 20 27 39 54 75 130 200 305 420 595 825 1075

2 x 0.75 2x1 2 x 1.5 2 x 2.5 2x4 3 x 0.75 3x1 3 x 1.5 3 x 2.5 3 x 4* 4 x 0.75 4 x 1* 4 x 1.5 4 x 2.5 4x4 5 x 1.5 7 x 1.5 12 x 1.5*

Fax 1800 060 773

Cable

No. of

Min

Max

mm

mm

mm

kg/km

1.2 1.4 1.7 2.2 3.1 1.2 1.4 1.7 2.2 3.1 1.2 1.4 1.7 2.2 3.1 1.7 1.7 1.7

6.0 6.4 7.6 9.0 10.0 6.6 6.8 8.0 9.6 11.0 7.2 7.6 9.0 10.5 12.0 9.8 10.2 13.5

7.2 7.8 9.0 10.5 12.0 7.8 8.2 9.6 11.5 13.0 8.4 8.8 10.5 12.5 14.0 11.5 12.9 15.5

52 59 81 125 180 62 77 98 150 225 80 94 125 185 290 155 195 315

Max mm

Cable

Strands x

Size

Diameter

2

Min


Max. Strand

Size

Weight

No. of

MULTICORE SINOTHERM FLEXIBLE CABLES (500V)

Selection and Ordering Data Part No.

Cable

Strands x

SINGLE CORE SINOTHERM WITH GLASS FIBRE BRAID (500V)

No. of

Cable

Diameter

2

76

Diameter

Max. Strand

Size

1 x 1.5 1 x 2.5 1x4 1x6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95

Approx.

5DR5 228-4 5DR5 238-4 5DR5 248-4 5DR5 258-4 5DR5 268-4 5DR5 328-4 5DR5 338-4 5DR5 348-4 5DR5 358-4 5DR5 368-4 5DR5 428-4 5DR5 438-4 5DR5 448-4 5DR5 458-4 5DR5 468-4 5DR5 548-4 5DR5 793-4 5DR5 794-4


24 x 0.21 32 x 0.21 30 x 0.26 50 x 0.26 56 x 0.31 24 x 0.21 32 x 0.21 30 x 0.26 50 x 0.26 56 x 0.31 24 x 0.21 32 x 0.21 30 x 0.26 50 x 0.26 56 x 0.31 30 x 0.26 30 x 0.26 30 x 0.26

Phone 131 773

Fax 1800 060 773

79

SINGLE CORE SINOTHERM WITH GLASS FIBRE BRAID (500V)

MULTICORE SINOTHERM FLEXIBLE CABLES (500V)

Selection and Ordering Data No. of

Part No.

Cores x Conductor

Approx.

Selection and Ordering Data Diameter

Cable

Cable

No. of

Weight

Cores

No. of

of Bare

Overall

Strands x

Conductor

Diameter

Conductor

2

mm

78


mm

mm

mm

24 x 0.21 32 x 0.21 30 x 0.26 50 x 0.26 56 x 0.31 84 x 0.31 80 x 0.41 126 x 0.41 196 x 0.41 276 x 0.41 396 x 0.41 360 x 0.51 475 x 0.51

1.2 1.4 1.7 2.2 3.1 3.8 5.0 6.3 8.0 9.2 11.0 13.9 15.2

2.6 2.7 3.2 3.8 4.3 4.8 6.0 8.1 9.7 11.6 13.5 15.6 17.7


Phone 131 773

Approx.

Diameter

3.6 3.8 4.3 5.0 5.6 6.2 8.2 9.6 12.0 13.0 16.0 18.0 21.0

Overall Diameter

Max. Strand

kg/km

mm2

mm

17 20 27 39 54 75 130 200 305 420 595 825 1075

2 x 0.75 2x1 2 x 1.5 2 x 2.5 2x4 3 x 0.75 3x1 3 x 1.5 3 x 2.5 3 x 4* 4 x 0.75 4 x 1* 4 x 1.5 4 x 2.5 4x4 5 x 1.5 7 x 1.5 12 x 1.5*

Min

Max

mm

mm

mm

kg/km

5DR5 228-4 5DR5 238-4 5DR5 248-4 5DR5 258-4 5DR5 268-4 5DR5 328-4 5DR5 338-4 5DR5 348-4 5DR5 358-4 5DR5 368-4 5DR5 428-4 5DR5 438-4 5DR5 448-4 5DR5 458-4 5DR5 468-4 5DR5 548-4 5DR5 793-4 5DR5 794-4


24 x 0.21 32 x 0.21 30 x 0.26 50 x 0.26 56 x 0.31 24 x 0.21 32 x 0.21 30 x 0.26 50 x 0.26 56 x 0.31 24 x 0.21 32 x 0.21 30 x 0.26 50 x 0.26 56 x 0.31 30 x 0.26 30 x 0.26 30 x 0.26

1.2 1.4 1.7 2.2 3.1 1.2 1.4 1.7 2.2 3.1 1.2 1.4 1.7 2.2 3.1 1.7 1.7 1.7

6.0 6.4 7.6 9.0 10.0 6.6 6.8 8.0 9.6 11.0 7.2 7.6 9.0 10.5 12.0 9.8 10.2 13.5

7.2 7.8 9.0 10.5 12.0 7.8 8.2 9.6 11.5 13.0 8.4 8.8 10.5 12.5 14.0 11.5 12.9 15.5

52 59 81 125 180 62 77 98 150 225 80 94 125 185 290 155 195 315

Phone 131 773

EVA 125 FLEX MINIMUM BENDING RADII

APPLICATION

-

For fixed installation 4 x cable diameter

-


Switchboard cabling Coil & transformer wiring High thermal stress resistant Chemical & ceramic industry Steelworks

CURRENT CARRYING CAPACITY Current ratings are based on a continuous operating ambient temperature of 40 °C. At other temperatures these values must be converted using the following table.

EVA 125 is a flexible elastomer insulated cable with improved thermal characteristics due to special cross linking together with an excellent resistance to oils, chemicals, abrasion and mechanical damage. EVA 125 Flex cables consist of finely stranded tinned copper conduc tors laid up to provide a flexible design with a specially compounded R-E VA125 synthetic rubber insulation for operation in elevated ambient temperatures. The cable is in accordance with the Australian Standards AS 1125, AS 3116 and DIN VDE 0282 pt 501 for H07G The special Ethylene Vinyl Acetate compound is halogen free and exhibits low smoke generation in the event of fire and has a high resistance to absorption of oils and grease.

TEMPERATURE -

Minimum and maximum permissible ambient temperature +110 °C Maximum permissible conductor temperature - Maximum permissible short circuit temperature


79

The following minimum recommended bending radii should be observed to ensure operating reliability.

DESIGN

80

Fax 1800 060 773

EVA 125 FLEX

High Temperature 125°C Flame Retardant Halogen Free Flexible Cables

• • • • •

Weight

of Bare Conductor

Diameter

Fax 1800 060 773

Cable

No. of

Max mm

Cable

Strands x

Size

Diameter Min

1 x 0.75 1x1 1 x 1.5 1 x 2.5 1x4 1x6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95*

x

Max. Strand

Size

Part No.

Phone 131 773

-40 °C to 125 °C 250 °C

Fax 1800 060 773

°C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.4 7 0.34

TENSILE STRENGTH The maximum allowable tensile stress on the conductors is 15N/mm2. This ensures no conductor damage will occur in operation.

VOLTAGE RATING -

Rated Voltage: Uo/U = 0.6/1kV Maximum operating voltages in: 3 phase AC operation Uo/U = 0.7/1.15kV DC operation Uo/U = 0.9/1.73kV - AC test voltage = 2.5kV The cable is designated 450/750V in accordance with VDE /IEC and meets or exceeds the Australian Standard AS3116 for the voltage rating 0.6/1kV

CORE COLOUR IDENTIFICATION The cable is available in either black or orange as standard. Variations are available subject to manufacture length.


Phone 131 773

Fax 1800 060 773

81

EVA 125 FLEX

EVA 125 FLEX

High Temperature 125°C Flame Retardant Halogen Free Flexible Cables

MINIMUM BENDING RADII

APPLICATION

-

For fixed installation 4 x cable diameter

-


• • • • •

The following minimum recommended bending radii should be observed to ensure operating reliability.

Switchboard cabling Coil & transformer wiring High thermal stress resistant Chemical & ceramic industry Steelworks

CURRENT CARRYING CAPACITY Current ratings are based on a continuous operating ambient temperature of 40 °C. At other temperatures these values must be converted using the following table.

DESIGN EVA 125 is a flexible elastomer insulated cable with improved thermal characteristics due to special cross linking together with an excellent resistance to oils, chemicals, abrasion and mechanical damage. EVA 125 Flex cables consist of finely stranded tinned copper conduc tors laid up to provide a flexible design with a specially compounded R-E VA125 synthetic rubber insulation for operation in elevated ambient temperatures. The cable is in accordance with the Australian Standards AS 1125, AS 3116 and DIN VDE 0282 pt 501 for H07G The special Ethylene Vinyl Acetate compound is halogen free and exhibits low smoke generation in the event of fire and has a high resistance to absorption of oils and grease.

TEMPERATURE -

Minimum and maximum permissible ambient temperature +110 °C Maximum permissible conductor temperature - Maximum permissible short circuit temperature

80


Phone 131 773

-40 °C to 125 °C 250 °C

Fax 1800 060 773

°C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.4 7 0.34

TENSILE STRENGTH The maximum allowable tensile stress on the conductors is 15N/mm2. This ensures no conductor damage will occur in operation.

VOLTAGE RATING -

Rated Voltage: Uo/U = 0.6/1kV Maximum operating voltages in: 3 phase AC operation Uo/U = 0.7/1.15kV DC operation Uo/U = 0.9/1.73kV - AC test voltage = 2.5kV The cable is designated 450/750V in accordance with VDE /IEC and meets or exceeds the Australian Standard AS3116 for the voltage rating 0.6/1kV

CORE COLOUR IDENTIFICATION The cable is available in either black or orange as standard. Variations are available subject to manufacture length.


Phone 131 773

EVA 125 FLEX

Fax 1800 060 773

81

EVA 125 FLEX


mm2 1 x 0.75 1 x 1 1 x 1.5 1 x 2.5 1 x 4 1 x 6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95

82

Insulation Colour

black black black black black black black black black black black black black


Part No.


Phone 131 773

Approx. No. Strands x Max. Strand Diameter

Diameter of Bare Conductor (Max.)


mm 1.3 1.5 1.8 2.6 3.2 3.9 5.1 6.3 7.8 9.2 11.0 13.9 15.1

Fax 1800 060 773


Min mm 2.5 2.6 2.9 3.5 4.2 4.8 6.0 7.2 8.7 10.0 11.8 15.6 16.5


Cable Weight

Max mm 3.2 3.4 3.7 4.4 5.5 6.3 7.9 9.0 11.0 12.4 15.4 18.0 19.1

Phone 131 773

kg/km 15 20 25 40 60 80 130 210 320 420 595 850 985

Unenclosed Touching

A 18 20 25 35 47 59 81 105 145 175 215 271 340

Fax 1800 060 773

83

EVA 125 FLEX

EVA 125 FLEX


mm2 1 x 0.75 1 x 1 1 x 1.5 1 x 2.5 1 x 4 1 x 6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95

82

Insulation Colour

Part No.

Diameter of Bare Conductor (Max.)


mm 1.3 1.5 1.8 2.6 3.2 3.9 5.1 6.3 7.8 9.2 11.0 13.9 15.1


black black black black black black black black black black black black black


Approx. No. Strands x Max. Strand Diameter

Phone 131 773

Fax 1800 060 773


Min mm 2.5 2.6 2.9 3.5 4.2 4.8 6.0 7.2 8.7 10.0 11.8 15.6 16.5


Cable Weight

Max mm 3.2 3.4 3.7 4.4 5.5 6.3 7.9 9.0 11.0 12.4 15.4 18.0 19.1

kg/km 15 20 25 40 60 80 130 210 320 420 595 850 985

Phone 131 773

Unenclosed Touching

A 18 20 25 35 47 59 81 105 145 175 215 271 340

Fax 1800 060 773

EVA 125 FLEX

83

EVA 125 FLEX

High Temperature Multicore Flexible Cables


mm2 3 x 0.75 5 x 0.75 7 x 0.75 3 x 1.5 4 x 1.5 5 x 1.5 7 x 1.5 5 x 2.5

84

Part No.

5DR7 646 5DR7 648 5DR7 650 5DR7 644 5DR7 642 5DR7 645 5DR7 643 5DR7 651


Approx. No. Strands x Max.

Diameter of Bare Conductor Strand Diameter

mm 24 x 0.21

max. mm 1.3

30 x 0.26

1.8

50 x 0.26

2.6

Phone 131 773

Fax 1800 060 773


Min mm 6.9 9.1 9.6 8.2 9.3 9.9 10.6 11.6

Max mm 8.6 11.0 12.0 10.0 11.0 12.0 13.5 14.5


Cable Weight

kg/km 80 135 175 120 140 185 220 250

Phone 131 773

Current Carrying Capacity

A 11 11 11 16 16 16 16 24

Fax 1800 060 773

85

EVA 125 FLEX

EVA 125 FLEX

High Temperature Multicore Flexible Cables


mm2 3 x 0.75 5 x 0.75 7 x 0.75 3 x 1.5 4 x 1.5 5 x 1.5 7 x 1.5 5 x 2.5

84

Part No.

5DR7 646 5DR7 648 5DR7 650 5DR7 644 5DR7 642 5DR7 645 5DR7 643 5DR7 651


Approx. No. Strands x Max.

Diameter of Bare Conductor Strand Diameter

mm 24 x 0.21

max. mm 1.3

30 x 0.26

1.8

50 x 0.26

2.6

Phone 131 773

Fax 1800 060 773


Min mm 6.9 9.1 9.6 8.2 9.3 9.9 10.6 11.6

Max mm 8.6 11.0 12.0 10.0 11.0 12.0 13.5 14.5


Cable Weight

kg/km 80 135 175 120 140 185 220 250

Phone 131 773

Current Carrying Capacity

A 11 11 11 16 16 16 16 24

Fax 1800 060 773

85

PROTOFLEX Ö500

PROTOFLEX Ö500 PVC Control Cables

SPECIAL FEATURES

APPLICATION PROTOFLEX® Ö500/Ö500CY PVC control cables are specially suitable for use as flexible control cables. Applications include machine tools, production and processing machines, machining centres. industrial robots, transfer lines and handling systems in industries manufacturing pumps, fans, conveyors and air-conditioning systems, as well as the food-processing, textile machine, paper steelmaking and metal-working industries.

Burning behavior in accordance with DIN Suitable for use VDE 0472 Part 804, Test B (IEC 332-1) in hazardous areas Low transfer impedance The cable has a concentric copper braided shield to avoid electromagnetic interference (max 250 Ω /km at 30 MHz). 300/5 00 V Rated voltage Voltages 318/550 V HIghest permissible operating voltage - 3 phase and single phase operation - in DC operation 2 kV Test voltage VDE Reg. No. 7042 Certification Based on DIN VDE 0281-13 Standards

DESIGN PROTOFLEX® Ö500 P VC control cables consist of finely stranded copper conductors with V75 PVC insulation. The high grade PVC sheath is resistant to oil, grease and chemicals. PROTOFLEX® Ö500CY PVC screened control cables have a PVC inner and outer sheath with a copper braided shield between the sheaths which serves to avoid electromagnetic interference (EMC) in building systems and were equipment is in environments where Electromagnetic interference would be unacceptable. Designed for moderate mechanical loading, in dry, damp and wet areas and in hazardous areas. Outdoor use is possible, provided that the cables are protected from direct sunlight and are permanently installed.

86


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

87

PROTOFLEX Ö500

PROTOFLEX Ö500 PVC Control Cables

SPECIAL FEATURES

APPLICATION PROTOFLEX® Ö500/Ö500CY PVC control cables are specially suitable for use as flexible control cables. Applications include machine tools, production and processing machines, machining centres. industrial robots, transfer lines and handling systems in industries manufacturing pumps, fans, conveyors and air-conditioning systems, as well as the food-processing, textile machine, paper steelmaking and metal-working industries.

Burning behavior in accordance with DIN Suitable for use VDE 0472 Part 804, Test B (IEC 332-1) in hazardous areas Low transfer impedance The cable has a concentric copper braided shield to avoid electromagnetic interference (max 250 Ω /km at 30 MHz). 300/5 00 V Rated voltage Voltages 318/550 V HIghest permissible operating voltage - 3 phase and single phase operation - in DC operation 2 kV Test voltage VDE Reg. No. 7042 Certification Based on DIN VDE 0281-13 Standards

DESIGN PROTOFLEX® Ö500 P VC control cables consist of finely stranded copper conductors with V75 PVC insulation. The high grade PVC sheath is resistant to oil, grease and chemicals. PROTOFLEX® Ö500CY PVC screened control cables have a PVC inner and outer sheath with a copper braided shield between the sheaths which serves to avoid electromagnetic interference (EMC) in building systems and were equipment is in environments where Electromagnetic interference would be unacceptable. Designed for moderate mechanical loading, in dry, damp and wet areas and in hazardous areas. Outdoor use is possible, provided that the cables are protected from direct sunlight and are permanently installed.

86


Phone 131 773

Fax 1800 060 773


Phone 131 773

PROTOFLEX Ö500 PERMISSIBLE TEMPERATURE

In order to obtain optimum shielding qualit y, the shield must be connected around its entire circumference and over an ample surface area at both ends of the cable.

At conductor:

Twisting the shielding strands together into a pigtail or exclusive use of a sheath wire is not sufficient.

Bending radii:

free-flexing fixed fixed free-flexing

+5 oC to + 70oC - 40 oC to + 70oC 4d 7.5 d d= outer diameter of cable


TECHNICAL INFORMATION Cable construction is based on DIN VDE 0281-13 Finely-stranded bare copper conductors according to VDE 0295

Class 5 • • • •

87

PROTOFLEX Ö500

SHIELD CONNECTION

•

Fax 1800 060 773

Insulation of special polyvinyl chloride (PVC) PVC inner sheath over laid- up cores in shielded versions Braided shield of tinned copper wires over inner sheath Grey PVC outer sheath, largely resistant to oil and chemica ls

Marking stamped or printed onto the outer sheath. PROTOFLEX - Ö500 SYSLY 300/50 0 V VDE-Reg.-Nr. 7042 PROTOFLEX - Ö500CY SYSLYCY 300/50 0 V VDE-Reg.-N r. 7042

CONTINUOUS TENSILE LOAD The maximum allowable tensile stress for operation of cables with mobile equipment is 15 N per mm 2.

The current carrying capacities are based on a continuous operating temperature of 40 °C. At other temperatures these values must be c onverted using the following factors °C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.5 7 0.47 0.34

VOLTAGE RATINGS - Rated Voltage: Uo/U = 300/50 0V - AC test voltage = 2kV *The cable is designated 300/50 0V in accordance with VDE/IEC and meets the Australian standard for the stated voltage rating AS 1125, AS 3147.

CORE COLOUR IDENTIFICATION All control cores are black, sequentially numbered and include a green/ yellow earth core.

The maximum allowable tensile stress is 50 N mm 2 for fixed installations.

88


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

89

PROTOFLEX Ö500

PROTOFLEX Ö500

SHIELD CONNECTION

PERMISSIBLE TEMPERATURE

In order to obtain optimum shielding qualit y, the shield must be connected around its entire circumference and over an ample surface area at both ends of the cable.

At conductor: Bending radii:

Twisting the shielding strands together into a pigtail or exclusive use of a sheath wire is not sufficient. Cable construction is based on DIN VDE 0281-13 Finely-stranded bare copper conductors according to VDE 0295

Class 5 • • • •

+5 oC to + 70oC - 40 oC to + 70oC 4d 7.5 d d= outer diameter of cable


TECHNICAL INFORMATION •

free-flexing fixed fixed free-flexing

Insulation of special polyvinyl chloride (PVC) PVC inner sheath over laid- up cores in shielded versions Braided shield of tinned copper wires over inner sheath Grey PVC outer sheath, largely resistant to oil and chemica ls

Marking stamped or printed onto the outer sheath. PROTOFLEX - Ö500 SYSLY 300/50 0 V VDE-Reg.-Nr. 7042 PROTOFLEX - Ö500CY SYSLYCY 300/50 0 V VDE-Reg.-N r. 7042

CONTINUOUS TENSILE LOAD The maximum allowable tensile stress for operation of cables with mobile equipment is 15 N per mm 2.

The current carrying capacities are based on a continuous operating temperature of 40 °C. At other temperatures these values must be c onverted using the following factors °C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.5 7 0.47 0.34

VOLTAGE RATINGS - Rated Voltage: Uo/U = 300/50 0V - AC test voltage = 2kV *The cable is designated 300/50 0V in accordance with VDE/IEC and meets the Australian standard for the stated voltage rating AS 1125, AS 3147.

CORE COLOUR IDENTIFICATION All control cores are black, sequentially numbered and include a green/ yellow earth core.

The maximum allowable tensile stress is 50 N mm 2 for fixed installations.

88


Phone 131 773

Fax 1800 060 773


Phone 131 773

PROTOFLEX Ö500

mm2 2 x 0.5 3 x 0.5 4 x 0.5 5 x 0.5 7 x 0.5 12 x 0.5 18 x 0.5 25 x 0.5 32 x 0.5 40 x 0.5 52 x 0.5

90

5DE7 026 5DE7 001 5DE7 002 5DE7 003 5DE7 004 5DE7 005 5DE7 010 5DE7 012 5DE7 014 5DE7 016 5DE7 027


89

PROTOFLEX Ö500

PVC Control cables, unscreened Selection and Ordering Data No. of Part No. Cores x Conductor Cross-section

Fax 1800 060 773

PVC Control cables, unscreened Selection and Ordering Data



Unenclosed Touching

mm 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21

mm 4.8 5.1 5.6 6.2 6.8 9.2 10.8 13.1 14.2 16.1 17.7

A 8 8 8 8 8 8 8 8 8 8 8

Phone 131 773

Fax 1800 060 773

No. of Part No. Cores x Conductor Cross-section mm2 2 x 0.75 3 x 0.75 4 x 0.75 5 x 0.75 7 x 0.75 12 x 0.75 18 x 0.75 25 x 0.75 34 x 0.75 42 x 0.75 50 x 0.75





Unenclosed Touching

mm 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21

mm 5.2 5.6 6.2 6.8 7.5 10.0 12.0 14.5 16.5 17.9 19.6

A 10 10 10 10 10 10 10 10 10 10 10

Phone 131 773

Fax 1800 060 773

91

PROTOFLEX Ö500

PROTOFLEX Ö500

PVC Control cables, unscreened Selection and Ordering Data No. of Part No. Cores x Conductor Cross-section mm2 2 x 0.5 3 x 0.5 4 x 0.5 5 x 0.5 7 x 0.5 12 x 0.5 18 x 0.5 25 x 0.5 32 x 0.5 40 x 0.5 52 x 0.5

90






Unenclosed Touching

mm 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21

mm 4.8 5.1 5.6 6.2 6.8 9.2 10.8 13.1 14.2 16.1 17.7

A 8 8 8 8 8 8 8 8 8 8 8

Phone 131 773

Fax 1800 060 773






Unenclosed Touching

mm 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21

mm 5.2 5.6 6.2 6.8 7.5 10.0 12.0 14.5 16.5 17.9 19.6

A 10 10 10 10 10 10 10 10 10 10 10

Phone 131 773

PROTOFLEX Ö500

mm2 2 x 1.0 3 x 1.0 4 x 1.0 5 x 1.0 7 x 1.0 12 x 1.0 18 x 1.0 25 x 1.0 34 x 1.0 41 x 1.0 50 x 1.0

92



91

PROTOFLEX Ö500


Fax 1800 060 773




Unenclosed Touching

mm 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21

mm 5.7 6.1 6.7 7.4 8.3 10.9 13.1 15.9 18.1 19.6 21.5

A 13 13 13 13 13 13 13 13 13 13 13

Phone 131 773

Fax 1800 060 773






Unenclosed Touching

mm 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26

mm 6.3 6.7 7.4 8.3 9.1 12.1 14.5 17.7 19.9 21.6 23.8

A 16 16 16 16 16 16 16 16 16 16 16

Phone 131 773

Fax 1800 060 773

93

PROTOFLEX Ö500

PROTOFLEX Ö500

PVC Control cables, unscreened Selection and Ordering Data No. of Part No. Cores x Conductor Cross-section mm2 2 x 1.0 3 x 1.0 4 x 1.0 5 x 1.0 7 x 1.0 12 x 1.0 18 x 1.0 25 x 1.0 34 x 1.0 41 x 1.0 50 x 1.0

92






Unenclosed Touching

mm 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21

mm 5.7 6.1 6.7 7.4 8.3 10.9 13.1 15.9 18.1 19.6 21.5

A 13 13 13 13 13 13 13 13 13 13 13

Phone 131 773

Fax 1800 060 773






Unenclosed Touching

mm 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26

mm 6.3 6.7 7.4 8.3 9.1 12.1 14.5 17.7 19.9 21.6 23.8

A 16 16 16 16 16 16 16 16 16 16 16

Phone 131 773

PROTOFLEX Ö500

mm2 2 x 2.5 3 x 2.5 4 x 2.5 5 x 2.5 7 x 2.5 12 x 2.5 18 x 2.5 25 x 2.5 34 x 2.5 50 x 2.5

94

5DE7 160 5DE7 161 5DE7 162 5DE7 163 5DE7 164 5DE7 165 5DE7 170 5DE7 172 5DE7 175 5DE7 178


93

PROTOFLEX Ö500


Fax 1800 060 773

PVC Control cables, screened Selection and Ordering Data



Unenclosed Touching

mm 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26

mm 7.7 8.3 9.2 10.1 11.2 15.2 18.1 22.1 25.0 30.0

A 23 23 23 23 23 23 23 23 23 23

Phone 131 773

Fax 1800 060 773

No. of Part No. Cores x Conductor Cross-section mm2 2 x 0.5 3 x 0.5 4 x 0.5 5 x 0.5 7 x 0.5 12 x 0.5 18 x 0.5 25 x 0.5 32 x 0.5 40 x 0.5





Unenclosed Touching

mm 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21

mm 6.8 7.0 7.5 8.2 8.7 10.9 12.8 15.4 16.7 18.3

A 8 8 8 8 8 8 8 8 8 8

Phone 131 773

Fax 1800 060 773

95

PROTOFLEX Ö500

PROTOFLEX Ö500

PVC Control cables, unscreened Selection and Ordering Data No. of Part No. Cores x Conductor Cross-section mm2 2 x 2.5 3 x 2.5 4 x 2.5 5 x 2.5 7 x 2.5 12 x 2.5 18 x 2.5 25 x 2.5 34 x 2.5 50 x 2.5

94






Unenclosed Touching

mm 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26

mm 7.7 8.3 9.2 10.1 11.2 15.2 18.1 22.1 25.0 30.0

A 23 23 23 23 23 23 23 23 23 23

Phone 131 773

Fax 1800 060 773






Unenclosed Touching

mm 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21 16 x 0.21

mm 6.8 7.0 7.5 8.2 8.7 10.9 12.8 15.4 16.7 18.3

A 8 8 8 8 8 8 8 8 8 8

Phone 131 773

PVC Control cables, screened


mm2 2 x 0.75 3 x 0.75 4 x 0.75 5 x 0.75 7 x 0.75 12 x 0.75 18 x 0.75 25 x 0.75 34 x 0.75 42 x 0.75

96



95

PROTOFLEX Ö500

PROTOFLEX Ö500

No. of Part No. Cores x Conductor Cross-section

Fax 1800 060 773




Unenclosed Touching

mm 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21

mm 7.4 7.7 8.2 9.0 9.5 12.0 14.2 17.0 19.0 20.3

A 10 10 10 10 10 10 10 10 10 10

Phone 131 773

Fax 1800 060 773






Unenclosed Touching

mm 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21

mm 7.8 8.1 8.9 9.5 10.3 13.3 15.6 18.4 20.8 22.3

A 13 13 13 13 13 13 13 13 13 13

Phone 131 773

Fax 1800 060 773

97

PROTOFLEX Ö500

PROTOFLEX Ö500

PVC Control cables, screened

PVC Control cables, screened Selection and Ordering Data No. of Part No. Cores x Conductor Cross-section mm2 2 x 0.75 3 x 0.75 4 x 0.75 5 x 0.75 7 x 0.75 12 x 0.75 18 x 0.75 25 x 0.75 34 x 0.75 42 x 0.75

96






Unenclosed Touching

mm 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21 24 x 0.21

mm 7.4 7.7 8.2 9.0 9.5 12.0 14.2 17.0 19.0 20.3

A 10 10 10 10 10 10 10 10 10 10

Phone 131 773

Fax 1800 060 773






Unenclosed Touching

mm 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21

mm 7.8 8.1 8.9 9.5 10.3 13.3 15.6 18.4 20.8 22.3

A 13 13 13 13 13 13 13 13 13 13

Phone 131 773

PROTOFLEX Ö500

mm2 2 x 1.5 3 x 1.5 4 x 1.5 5 x 1.5 7 x 1.5 12 x 1.5 18 x 1.5 25 x 1.5 34 x 1.5 42 x 1.5

98



97

PROTOFLEX Ö500

PVC Control cables, screened Selection and Ordering Data No. of Part No. Cores x Conductor Cross-section

Fax 1800 060 773




Unenclosed Touching

mm 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26

mm 8. 8.9 9.5 10.3 11.0 14.7 17.0 20.4 22.6 24.3

A 16 16 16 16 16 16 16 16 16 16

Phone 131 773

Fax 1800 060 773

No. of Part No. Cores x Conductor Cross-section mm2 2 x 2.5 3 x 2.5 4 x 2.5 5 x 2.5 7 x 2.5 12 x 2.5 18 x 2.5 25 x 2.5 34 x 2.5

5DE7 760 5DE7 761 5DE7 762 5DE7 763 5DE7 764 5DE7 765 5DE7 770 5DE7 772 5DE7 775




Unenclosed Touching

mm 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26

mm 9.7 10.3 11.1 12.2 13.7 17.8 20.8 25.1 28.2

A 23 23 23 23 23 23 23 23 23

Phone 131 773

Fax 1800 060 773

99

PROTOFLEX Ö500

PROTOFLEX Ö500

PVC Control cables, screened Selection and Ordering Data No. of Part No. Cores x Conductor Cross-section mm2 2 x 1.5 3 x 1.5 4 x 1.5 5 x 1.5 7 x 1.5 12 x 1.5 18 x 1.5 25 x 1.5 34 x 1.5 42 x 1.5

98




Unenclosed Touching

mm 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26 28 x 0.26

mm 8. 8.9 9.5 10.3 11.0 14.7 17.0 20.4 22.6 24.3

A 16 16 16 16 16 16 16 16 16 16



Phone 131 773

Fax 1800 060 773

No. of Part No. Cores x Conductor Cross-section mm2 2 x 2.5 3 x 2.5 4 x 2.5 5 x 2.5 7 x 2.5 12 x 2.5 18 x 2.5 25 x 2.5 34 x 2.5

5DE7 760 5DE7 761 5DE7 762 5DE7 763 5DE7 764 5DE7 765 5DE7 770 5DE7 772 5DE7 775




Unenclosed Touching

mm 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26 48 x 0.26

mm 9.7 10.3 11.1 12.2 13.7 17.8 20.8 25.1 28.2

A 23 23 23 23 23 23 23 23 23

Phone 131 773

PROTOFLEX-EMV-FC

Fax 1800 060 773

99

PROTOFLEX-EMV-FC

UV stabilised

UV stabilised


APPLICATION Specifically designed low capacitance screened cable for connection between AC variable speed drives and motors. Suitabl e for fixed installation and occasional freely flexing applications in dry damp and wet conditions. U.V stabilised for outdoor use. Not suitable for direct installation into the ground or submersion in water.

DESIGN Electromagnetic comp atibility (EMC) (EMC ) is the ability of electrical or electronic equipment to function normally in an environment witho ut being effected by (EMI) electromagnetic electroma gnetic and (RFI) radio frequency interferences or in turn disturbing the environment by transmitting EMI or RFI. The Siemens PROTOFLEX -EM V screened power cable consists of finely stranded copper conductors with Cross Linked Poly Ethylene (XLPE) insulation covered with a tinned copper braided screen and a PVC orange, transparent sheath. For cable cross sections greater than 16mm 2 the earth conductor is divided evenly into 3 seperate cores and uniformally located in the intersticial gaps around the power cores. This achieves a truly concentric design in accordance with the EMC standards. The overall tinned copper braid screen is specific ally designed for optimum Electromagnetic Compatibilit y (EMC) by taking into account the percentage coverage, braid fan angle, and wire gauge which all results in a very low transfer resistance. The screen offers a low DC resistance affording protection from low frequency interference such as AC harmonics.

Minimum permissible ambient temperat temperature ure -40 °C Maximum permissible conductor temperat temperature ure 90°C Maximum permissible short circuit temperat temperature ure 250°C Minimum ambient temperature for optimum fully flexible operation -5°C

CURRENT CARRYING CAPA CAPACITY CITY Current ratings are based on continuous operation at an ambient temperature of 40°C. At other temperatures these values must be converted using the following table. °C 15 20 25 30 35 40 45 50 55 60 6 0 65 70 75 80 Factor 1.26 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.5 7 0.47 0.34

MINIMUM BENDING RADII For recommended bending radii refer to the selection and ordering data tables.

CORE COLOUR IDENTIFICA IDENTIFICATION TION 4 core - Brown, Blue, Black, Green/Yellow

VOLTAGE RATING -

Rated AC Voltage: Rated DC Voltage Voltage:: AC test Voltage:

Uo/U Uo/U

= 0.6kV = 0.9/1.8kV = 5kV

The cable is in accordance with AS 1125 for the conductors and AS 1347 for the sheath. Fire performance is according to IEC 06332- 1 100


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

1011 10

PROTOFLEX-EMV-FC

PROTOFLEX-EMV-FC

UV stabilised

UV stabilised


APPLICATION Specifically designed low capacitance screened cable for connection between AC variable speed drives and motors. Suitabl e for fixed installation and occasional freely flexing applications in dry damp and wet conditions. U.V stabilised for outdoor use. Not suitable for direct installation into the ground or submersion in water.

DESIGN Electromagnetic comp atibility (EMC) (EMC ) is the ability of electrical or electronic equipment to function normally in an environment witho ut being effected by (EMI) electromagnetic electroma gnetic and (RFI) radio frequency interferences or in turn disturbing the environment by transmitting EMI or RFI. The Siemens PROTOFLEX -EM V screened power cable consists of finely stranded copper conductors with Cross Linked Poly Ethylene (XLPE) insulation covered with a tinned copper braided screen and a PVC orange, transparent sheath. For cable cross sections greater than 16mm 2 the earth conductor is divided evenly into 3 seperate cores and uniformally located in the intersticial gaps around the power cores. This achieves a truly concentric design in accordance with the EMC standards. The overall tinned copper braid screen is specific ally designed for optimum Electromagnetic Compatibilit y (EMC) by taking into account the percentage coverage, braid fan angle, and wire gauge which all results in a very low transfer resistance. The screen offers a low DC resistance affording protection from low frequency interference such as AC harmonics.

Minimum permissible ambient temperat temperature ure -40 °C Maximum permissible conductor temperat temperature ure 90°C Maximum permissible short circuit temperat temperature ure 250°C Minimum ambient temperature for optimum fully flexible operation -5°C

CURRENT CARRYING CAPA CAPACITY CITY Current ratings are based on continuous operation at an ambient temperature of 40°C. At other temperatures these values must be converted using the following table. °C 15 20 25 30 35 40 45 50 55 60 6 0 65 70 75 80 Factor 1.26 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.5 7 0.47 0.34

MINIMUM BENDING RADII For recommended bending radii refer to the selection and ordering data tables.

CORE COLOUR IDENTIFICA IDENTIFICATION TION 4 core - Brown, Blue, Black, Green/Yellow

VOLTAGE RATING -

Rated AC Voltage: Rated DC Voltage Voltage:: AC test Voltage:

Uo/U Uo/U

= 0.6kV = 0.9/1.8kV = 5kV

The cable is in accordance with AS 1125 for the conductors and AS 1347 for the sheath. Fire performance is according to IEC 06332- 1 100


Phone 131 773

Fax 1800 060 773


Phone 131 773

PROTOFLEX-EMV-FC

Fax 1800 060 773

1011 10

PROTOFLEX-EMV-FC

UV stabilised

UV stabilised

Selection and Ordering Data No. of Cores and Conductor Rated Cross-section mm2 4 x 1.5 4 x 2.5 4x4 4x6 4 x 10 3 x 16 + 3 x 2.5/3 3 x 25 + 3 x 4/3 3 x 35 + 3 x 16/3 3 x 50 + 3 x 25/3 3 x 70 + 3 x 35/3 3 x 95 + 3 x 50/3 3 x 120 + 3 x 50/3 3 x 150 + 3 x 70/3 3 x 185 + 3 x 95/3 3 x 240 + 3 x 120/3 3 x 300 + 3 x 150/3

102

Part No.

5DE6 600 5DE6 601 5DE6 602 5DE6 603 5DE6 604 5DE6 605 5DE6 606 5DE6 607 5DE6 608 5DE6 610 5DE6 611 5DE6 612 5DE6 613 5DE6 614 5DE6 615 5DE6 616


Conductor Design approx. no. of strands x max. strand diameter

Operating Capacitanc e Capacitance

Nominal Diameter over Screen

Max Outer Diameter

Min Bending Radii Fixed

Min Bending Radii Flexing

Net Weight

Unenclosed Touching

mm 28 x 0.25 46 x 0.25 5 x 0.30 77 x 0.30 78 x 0.39 26 x 0.39 96 x 0.39 27 x 0.39 388 x 0.39 553 x 0.39 729 x 0.39 932 x 0.39 66 x 0.39 425 x 0.39 887 x 0.39 2350 x 0.39

nF/Km 130 145 145 160 185 235 245 270 270 295 300 312 315 315 320 330

mm 8.4 9.4 11.6 12.8 15.3 16. 2 19.8 22.5 26.7 30.6 35.1 3 9.6 44.3 48.9 55.8 62.9

mm 11.5 11.5 13.0 15.5 17.0 17 .0 19.5 21.0 24.5 28.0 33.0 37.0 42.0 46.5 51.5 57.0 64.5 72.0

mm 69 100 124 136 156 168 196 224 264 296 336 372 412 456 516 576

mm 92 125 155 170 195 210 245 280 330 370 420 465 515 570 645 720

kg/km 150 205 320 410 600 770 1110 11 10 1510 2140 2860 3740 4810 585 0 7100 9400 11680

A 21 27 37 48 67 90 1199 11 147 184 228 274 320 368 420 498 576

Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

103

PROTOFLEX-EMV-FC

PROTOFLEX-EMV-FC

UV stabilised

UV stabilised

Selection and Ordering Data No. of Cores and Conductor Rated Cross-section mm2 4 x 1.5 4 x 2.5 4x4 4x6 4 x 10 3 x 16 + 3 x 2.5/3 3 x 25 + 3 x 4/3 3 x 35 + 3 x 16/3 3 x 50 + 3 x 25/3 3 x 70 + 3 x 35/3 3 x 95 + 3 x 50/3 3 x 120 + 3 x 50/3 3 x 150 + 3 x 70/3 3 x 185 + 3 x 95/3 3 x 240 + 3 x 120/3 3 x 300 + 3 x 150/3

102

Part No.

5DE6 600 5DE6 601 5DE6 602 5DE6 603 5DE6 604 5DE6 605 5DE6 606 5DE6 607 5DE6 608 5DE6 610 5DE6 611 5DE6 612 5DE6 613 5DE6 614 5DE6 615 5DE6 616


Conductor Design approx. no. of strands x max. strand diameter

Operating Capacitanc e Capacitance

Nominal Diameter over Screen

Max Outer Diameter

Min Bending Radii Fixed

Min Bending Radii Flexing

Net Weight

Unenclosed Touching

mm 28 x 0.25 46 x 0.25 5 x 0.30 77 x 0.30 78 x 0.39 26 x 0.39 96 x 0.39 27 x 0.39 388 x 0.39 553 x 0.39 729 x 0.39 932 x 0.39 66 x 0.39 425 x 0.39 887 x 0.39 2350 x 0.39

nF/Km 130 145 145 160 185 235 245 270 270 295 300 312 315 315 320 330

mm 8.4 9.4 11.6 12.8 15.3 16. 2 19.8 22.5 26.7 30.6 35.1 3 9.6 44.3 48.9 55.8 62.9

mm 11.5 11.5 13.0 15.5 17.0 17 .0 19.5 21.0 24.5 28.0 33.0 37.0 42.0 46.5 51.5 57.0 64.5 72.0

mm 69 100 124 136 156 168 196 224 264 296 336 372 412 456 516 576

mm 92 125 155 170 195 210 245 280 330 370 420 465 515 570 645 720

kg/km 150 205 320 410 600 770 1110 11 10 1510 2140 2860 3740 4810 585 0 7100 9400 11680

A 21 27 37 48 67 90 1199 11 147 184 228 274 320 368 420 498 576

Phone 131 773

Fax 1800 060 773


Phone 131 773

EMC CABLE GLANDS

Fax 1800 060 773

103

EMC CABLE GLANDS THE SOLUTION The 6 teeth of the lock nut are for equipotential bonding and scrape into the insulating layers of paint or powder to create a vibration-resistant contact. • • • •

EMC Cable Glands from Siemens are the perfect complement to PROTOFLEX-EMV screen ca bles providing an efficient shield connection that meets the requirements of both AS/NZS CISPR-11 and EN 55011. Consisting of a few components they are quick and easy to install. Tightening the pressure nut causes the insert to press against two taper rings which , in turn, press on an endless spring washer, making its diameter taper, thus permanently bonding bond ing the screen braid of the threaded cable. The result is a low resistance connection between the cable screen and the housing of the electrical equipment via the gland body. In order to conform with the radio interference suppression requirements set forth in EN 55011, the shield must be connected around its entire circumference and over an ample surface area at both ends of the cable.

ADVANTAGES • • • • • •

easily assembled 360 o bonding on screen large sealing ranges IP68 high attenuation sheath can still be continued on into the equipment housing

THE EARTHING PROBLEM The paint on cubicles and equipment housings has to be removed so the metal gland body is in direct contact with the bare metal of the equipment to ensure the earth bonding circuit is compliant. 104


Phone 131 773

Fax 1800 060 773

no surface corrosion very low-ohm transitio transition; n; gland/housing no need to clean contact surface increases the installed vibration -resista nce through frictional

connection

Cable Cross Section

Cable Gland

Lock Nut

mm 4 x 1.5 4 x 2.5 4x4 4x6 4 x 10 3 x 16 + 3 x 2.5/3 3 x 25 + 3 x 4/3 3 x 35 + 3 x 16/3 3 x 50 + 3 x 25/3 3 x 70 + 3 x 35/3 3 x 95 + 3 x 50/3 3 x 120 + 3 x 50/3 3 x 150 + 3 x 70/3 3 x 185 + 3 x 95/3 4 x 240 + 3 x 120/3

Part No. 100210368 100210999 100210738 100210708 100206872 100206246 100207312 100208193 1002085744 10020857 100209510 100209202 100209598 100209276 1002100422 10021004 100200893

Part No. 100203808 100204211 100204211 100204211 100204211 100206391 100207739 100207739 100209917 100209917 100210718 100210718 100210735 100211073 100200894


Phone 131 773

Fax 1800 060 773

105

EMC CABLE GLANDS

EMC CABLE GLANDS THE SOLUTION The 6 teeth of the lock nut are for equipotential bonding and scrape into the insulating layers of paint or powder to create a vibration-resistant contact. • • • •

EMC Cable Glands from Siemens are the perfect complement to PROTOFLEX-EMV screen ca bles providing an efficient shield connection that meets the requirements of both AS/NZS CISPR-11 and EN 55011. Consisting of a few components they are quick and easy to install. Tightening the pressure nut causes the insert to press against two taper rings which , in turn, press on an endless spring washer, making its diameter taper, thus permanently bonding bond ing the screen braid of the threaded cable. The result is a low resistance connection between the cable screen and the housing of the electrical equipment via the gland body. In order to conform with the radio interference suppression requirements set forth in EN 55011, the shield must be connected around its entire circumference and over an ample surface area at both ends of the cable.

ADVANTAGES • • • • • •

easily assembled 360 o bonding on screen large sealing ranges IP68 high attenuation sheath can still be continued on into the equipment housing

THE EARTHING PROBLEM The paint on cubicles and equipment housings has to be removed so the metal gland body is in direct contact with the bare metal of the equipment to ensure the earth bonding circuit is compliant. 104


Phone 131 773

Fax 1800 060 773

no surface corrosion very low-ohm transitio transition; n; gland/housing no need to clean contact surface increases the installed vibration -resista nce through frictional

connection

Cable Cross Section

Cable Gland

Lock Nut

mm 4 x 1.5 4 x 2.5 4x4 4x6 4 x 10 3 x 16 + 3 x 2.5/3 3 x 25 + 3 x 4/3 3 x 35 + 3 x 16/3 3 x 50 + 3 x 25/3 3 x 70 + 3 x 35/3 3 x 95 + 3 x 50/3 3 x 120 + 3 x 50/3 3 x 150 + 3 x 70/3 3 x 185 + 3 x 95/3 4 x 240 + 3 x 120/3

Part No. 100210368 100210999 100210738 100210708 100206872 100206246 100207312 100208193 1002085744 10020857 100209510 100209202 100209598 100209276 1002100422 10021004 100200893

Part No. 100203808 100204211 100204211 100204211 100204211 100206391 100207739 100207739 100209917 100209917 100210718 100210718 100210735 100211073 100200894


Phone 131 773

EMC CABLE GLANDS

Fax 1800 060 773

105

EMC CABLE GLANDS


Gland Part No

Cable Diameter

No. of Cores x Conductor size mm2

Cable gland drawing and dimensions Cable cross section

Glands Part No

mm Part No. 4 x 1.5 100210368 4 x 2.5 100210999 4x4 100210738 4x6 100210708 4 x 10 100206872 3 x 16 + 3 x 2.5/3 100206246 3 x 25 + 3 x 4/3 100207312 3 x 35 + 3 x 16/3 100208193 3 x 50 + 3 x 25/3 100208574 3 x 70 + 3 x 35/3 100209510 3 x 95 + 3 x 50/3 100209202 3 x 120 + 3 x 50/3 100209598 3 x 185 + 3x 95/3 100210042 3 x 240 + 3 x 120/3 100200893 106


Lock Nut

Part No. 100203808 100204211 100204211 100204211 100204211 100206391 100207739 100207739 100209917 100209971 100210718 100210718 100211073 100200894

Phone 131 773

A1

M 20 x 1.5 M 25 x 1.5 M 25 x 1.5 M 25 x 1.5 M 25 x 1.5 M 32 x 1.5 M 40 x 1.5 M 40 x 1.5 M 50 x 1.5 M 50 x 1.5 M 63 x 1.5 M 63 x 1.5 M 75 x 1.5 M 80 x 2.0

Overall Thread Height C mm 31 32 32 32 34 39 45 45 50 58 58 58 47 61

Fax 1800 060 773

100210368 100210999 100210738 100210708 100206872 100206246 100207312 100208193 100208574 100209510 100209202 100209598 100209276 100210042 100200893

Protoflex EMV 4 x 1.5mm Protoflex EMV 4 x 2.5mm Protoflex EMV 4 x 4 mm Protoflex EMV 4 x 6 mm Protoflex EMV 4 x 10 mm Protoflex EMV 3 x 16 + 3 x 2.5/3 Protoflex EMV 3 x 25 + 3 x 4/3 Protoflex EMV 3 x 35 + 3 x 16/3 Protoflex EMV 3 x 50 + 3 x 25/3 Protoflex EMV 3 x 70 + 3 x 35/3 Protoflex EMV 3 x 95 + 3 x 50/3 Protoflex EMV 3 x 120 + 3 x 50/3 Protoflex EMV 3 x 150 + 3 x 70/3 Protoflex EMV 3 x 185 + 3 x 95/3 Protoflex EMV 3 x 240 + 3 x 120/3


Phone 131 773

Max mm 11.5 13.0 15.5 17.0 19.5 21.0 24.5 28.0 33.0 37.0 42.0 46.5 51.5 57.0 64.5

Sealing Diameter Min mm 7.0 10.0 14.0 14.0 17.0 19.0 25.0 25.0 32.0 37.0 40.0 45.0 51.0 54.0 63.0

Max mm 11.0 14.0 18.0 18.0 20.0 23.0 29.0 29.0 37.0 41.0 45.0 51.0 55.0 58.0 70.0

Fax 1800 060 773

107

EMC CABLE GLANDS

EMC CABLE GLANDS


Gland Part No

Cable Diameter

No. of Cores x Conductor size

Max mm 11.5 13.0 15.5 17.0 19.5 21.0 24.5 28.0 33.0 37.0 42.0 46.5 51.5 57.0 64.5

Min mm 7.0 10.0 14.0 14.0 17.0 19.0 25.0 25.0 32.0 37.0 40.0 45.0 51.0 54.0 63.0

Max mm 11.0 14.0 18.0 18.0 20.0 23.0 29.0 29.0 37.0 41.0 45.0 51.0 55.0 58.0 70.0

Fax 1800 060 773

107

mm2

Cable gland drawing and dimensions Cable cross section

Glands Part No

Lock Nut

mm Part No. 4 x 1.5 100210368 4 x 2.5 100210999 4x4 100210738 4x6 100210708 4 x 10 100206872 3 x 16 + 3 x 2.5/3 100206246 3 x 25 + 3 x 4/3 100207312 3 x 35 + 3 x 16/3 100208193 3 x 50 + 3 x 25/3 100208574 3 x 70 + 3 x 35/3 100209510 3 x 95 + 3 x 50/3 100209202 3 x 120 + 3 x 50/3 100209598 3 x 185 + 3x 95/3 100210042 3 x 240 + 3 x 120/3 100200893 106


blueglobe ® CABLE

Part No. 100203808 100204211 100204211 100204211 100204211 100206391 100207739 100207739 100209917 100209971 100210718 100210718 100211073 100200894

Phone 131 773

A1

M 20 x 1.5 M 25 x 1.5 M 25 x 1.5 M 25 x 1.5 M 25 x 1.5 M 32 x 1.5 M 40 x 1.5 M 40 x 1.5 M 50 x 1.5 M 50 x 1.5 M 63 x 1.5 M 63 x 1.5 M 75 x 1.5 M 80 x 2.0

Overall Thread Height C mm 31 32 32 32 34 39 45 45 50 58 58 58 47 61

Fax 1800 060 773

100210368 100210999 100210738 100210708 100206872 100206246 100207312 100208193 100208574 100209510 100209202 100209598 100209276 100210042 100200893

Protoflex EMV 4 x 1.5mm Protoflex EMV 4 x 2.5mm Protoflex EMV 4 x 4 mm Protoflex EMV 4 x 6 mm Protoflex EMV 4 x 10 mm Protoflex EMV 3 x 16 + 3 x 2.5/3 Protoflex EMV 3 x 25 + 3 x 4/3 Protoflex EMV 3 x 35 + 3 x 16/3 Protoflex EMV 3 x 50 + 3 x 25/3 Protoflex EMV 3 x 70 + 3 x 35/3 Protoflex EMV 3 x 95 + 3 x 50/3 Protoflex EMV 3 x 120 + 3 x 50/3 Protoflex EMV 3 x 150 + 3 x 70/3 Protoflex EMV 3 x 185 + 3 x 95/3 Protoflex EMV 3 x 240 + 3 x 120/3


GLANDS

Sealing Diameter

Phone 131 773

blueglobe ® CABLE

GLANDS

Gland selection data based on cable O.D Thread Cable O.D range mm Max. strain Class B

M12

M16

M20

M25

2-8

4 - 11 5 - 14 11 - 20 15 - 25 20 - 32 31 - 42 41 - 54

75N

120N 130N

140N

M32

250N

M40

350N

M50

350N

M63

400N

Part number and gland dimensions

• • •

108

Highest protection rate IP6 8 up to 15 bar Wide sealing range means one gland body for several cable O.D's Highest strain relief (EN 50262 Class B)


Phone 131 773

Fax 1800 060 773

Brass Nickel Plated Part No bg812 ms bg816 ms bg820 ms bg825 ms bg832 ms bg840 ms bg850 ms bg8 63 ms

Connection thread/ length mm A M12x1,5 M16x1,5 M20x1,5 M25x1,5 M32x1,5 M40x1,5 M50x1,5 M63x1,5

D 15 15 15 15 15 15 15 15


range max/min. ø mm 2-8 4 - 11 5 - 14 11 - 20 15 - 25 20 - 32 31 - 42 41 - 54

Sealing range without insert max/min. ø mm C 5-8 21 7 - 11 25 9 - 14 29 16 - 20 29 20 - 25 32 26 - 32 35 35 - 42 35 46 - 54 38

Phone 131 773

Spanner width SW x E mm 17x18,9 20x22,2 24x26,5 30x33 36x39,5 45x48 57x61 68x74

Fax 1800 060 773

109

blueglobe ® CABLE

GLANDS

blueglobe ® CABLE

GLANDS

Gland selection data based on cable O.D Thread Cable O.D range mm Max. strain Class B

M12

M16

M20

M25

2-8

4 - 11 5 - 14 11 - 20 15 - 25 20 - 32 31 - 42 41 - 54

75N

120N 130N

140N

M32

250N

M40

350N

M50

350N

M63

400N

Part number and gland dimensions

• • •

108

Highest protection rate IP6 8 up to 15 bar Wide sealing range means one gland body for several cable O.D's Highest strain relief (EN 50262 Class B)


blueglobe ® CABLE

Phone 131 773

Fax 1800 060 773

Brass Nickel Plated Part No bg812 ms bg816 ms bg820 ms bg825 ms bg832 ms bg840 ms bg850 ms bg8 63 ms

Connection thread/ length mm A M12x1,5 M16x1,5 M20x1,5 M25x1,5 M32x1,5 M40x1,5 M50x1,5 M63x1,5

D 15 15 15 15 15 15 15 15


GLANDS

range max/min. ø mm 2-8 4 - 11 5 - 14 11 - 20 15 - 25 20 - 32 31 - 42 41 - 54

Sealing range without insert max/min. ø mm C 5-8 21 7 - 11 25 9 - 14 29 16 - 20 29 20 - 25 32 26 - 32 35 35 - 42 35 46 - 54 38

Phone 131 773

Spanner width SW x E mm 17x18,9 20x22,2 24x26,5 30x33 36x39,5 45x48 57x61 68x74

Fax 1800 060 773

blueglobe ® CABLE

109

GLANDS

INSTALLATION INSTRUCTIONS

KEY BENEFITS A blueglobe ® Gland body Brass nickel plated & metric thread B Temperature range -4 0°C up to +130°C Sealing insert Blue elastic TPE High UV-stability Halogen and plasticiser free C Highest IP rating Up to 15 bar and above at IP 68 D Symmetric radial design Patented “globe” sealing system Large surface area with elastic sealing Zero cable damage from notching or strangling No insert folding with small cable O.D’s E Removable insert F Connection thread O-ring groove with O-ring in flange surface Metric connection thread G Strain relief Highest strain relief in accordance with EN 50262 Class B

Small cable diameter

Insert cable with IP 68 Installations globemarker on the outside….or remove the marker.

INSTALLATION INSTRUCTIONS Large cable diameter

For a larger cable diameter remove the insert by inserting a screw driver into the seam… and lift out the insert.

110


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

111

blueglobe ® CABLE

GLANDS

blueglobe ® CABLE

GLANDS

INSTALLATION INSTRUCTIONS

KEY BENEFITS A blueglobe ® Gland body Brass nickel plated & metric thread B Temperature range -4 0°C up to +130°C Sealing insert Blue elastic TPE High UV-stability Halogen and plasticiser free C Highest IP rating Up to 15 bar and above at IP 68 D Symmetric radial design Patented “globe” sealing system Large surface area with elastic sealing Zero cable damage from notching or strangling No insert folding with small cable O.D’s E Removable insert F Connection thread O-ring groove with O-ring in flange surface Metric connection thread G Strain relief Highest strain relief in accordance with EN 50262 Class B

Small cable diameter

Insert cable with IP 68 Installations globemarker on the outside….or remove the marker.

INSTALLATION INSTRUCTIONS Large cable diameter

For a larger cable diameter remove the insert by inserting a screw driver into the seam… and lift out the insert.

110


Phone 131 773

Fax 1800 060 773


CORDAFLEX (SMK)

Phone 131 773

Fax 1800 060 773

111

CORDAFLEX (SMK)

Flexible Reeling and Crane Cables

APPLICATION CORDAFLEX (SMK) cables are specifically designed to withstand high and very high mechanic al stresses associated with cable reelers, festoon systems and force guided applications where high dynamic and static forces are induced into the cable. CORDAFLEX (SMK ) is designed for all types of mobile equipment such as ship loaders, gantry cranes, stackers and reclaimers, inclinators, hoists, spreader and magnet cranes, in steelworks, smelters and subzero environments.

112


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

113

CORDAFLEX (SMK)

CORDAFLEX (SMK)

Flexible Reeling and Crane Cables

APPLICATION CORDAFLEX (SMK) cables are specifically designed to withstand high and very high mechanic al stresses associated with cable reelers, festoon systems and force guided applications where high dynamic and static forces are induced into the cable. CORDAFLEX (SMK ) is designed for all types of mobile equipment such as ship loaders, gantry cranes, stackers and reclaimers, inclinators, hoists, spreader and magnet cranes, in steelworks, smelters and subzero environments.

112


Phone 131 773

Fax 1800 060 773


Phone 131 773

CORDAFLEX (SMK)



Festoon

Spring reeler

Motor driven

Mono-spiral

Drum reeler

System

without

reeler without

with multiroller

force guided

guides

cable guide

guides

Reeler for vertical cable run

CORDAFLEX SMK max = 30 N/mm2

M

M

M

M

M

M

M = Main field of application

Type

CORDAFLEX (SMK)

Conductor (refer also to DIN VDE 0295

Electrolytic copper tinned, very finely stranded class "F"

Conductor (refer also to DIN VDE 0207, Part 20)

PROTOLON MS Newly developed special compound based on high-quality EPR (at least 3GI3); improved mechanical and electrical characteristics

Shield for individually shielded cores and twisted and shielded

Braid screen made of tinned copper wires. Transfer impedance optimized at 30 MHz Surface covered: at least 60% for shielded cores at least 80% for twisted and shielded pairs

Core identification

Optimal identification as a result of light insulation with numbers printed in black for power and control cables, protective-earth conductor green-yellow

Core arrangement

Laid-up in a maximum of 3 layers, Length of lay 5 x D (core diameter)

Support element

Central aramide support element to increase the loading capability for special designs; the kN value designates the breaking load of the support element.

Sheath System

PROTOFIRM special: First sheath Newly developed special compound based on PCP, colour: yellow Anti-torsion braid Reinforced braid made of polyester threads, in a vulcanized bond between the sheaths. Resulting in a high strength of the sheath system. PROTOFIRM: Third sheath A sheath system with a unique combination of flexibility and robustness has been achieved through the use of a new structure. Abrasion and tear-proof special rubb er compound based on PCP, colour: yellow. PROTOFIRM sandwich constructi on (2 sheaths) for wall thickness 3mm and more. Refer also to PROTOLON (SMK)

Marking

CORDAFLEX (SMK) (N)SHTÖU-J/-O (number of cores) x (cross section)

DESIGN CORDAFLEX (SMK ) cables consist of extra finely stranded tinned copper conductors with a short length of lay to provide an extremely flexible conductor assembly with greater mechanical strength. The cable design is in accordance with the Australian Standards AS 1125, AS 3116, AS 3191 and DIN VDE 0250 pt 814 for NSHTOU-J.

114


113

CORDAFLEX (SMK) - selection table -

 

Fax 1800 060 773

Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

115

CORDAFLEX (SMK)

CORDAFLEX (SMK) - selection table -

 



Festoon

Spring reeler

Motor driven

Mono-spiral

Drum reeler

System

without

reeler without

with multiroller

force guided

guides

cable guide

guides

Reeler for vertical cable run

CORDAFLEX SMK max = 30 N/mm2

M

M

M

M

M

M

M = Main field of application

Type

CORDAFLEX (SMK)

Conductor (refer also to DIN VDE 0295

Electrolytic copper tinned, very finely stranded class "F"

Conductor (refer also to DIN VDE 0207, Part 20)

PROTOLON MS Newly developed special compound based on high-quality EPR (at least 3GI3); improved mechanical and electrical characteristics

Shield for individually shielded cores and twisted and shielded

Braid screen made of tinned copper wires. Transfer impedance optimized at 30 MHz Surface covered: at least 60% for shielded cores at least 80% for twisted and shielded pairs

Core identification

Optimal identification as a result of light insulation with numbers printed in black for power and control cables, protective-earth conductor green-yellow

Core arrangement

Laid-up in a maximum of 3 layers, Length of lay 5 x D (core diameter)

Support element

Central aramide support element to increase the loading capability for special designs; the kN value designates the breaking load of the support element.

Sheath System

PROTOFIRM special: First sheath Newly developed special compound based on PCP, colour: yellow Anti-torsion braid Reinforced braid made of polyester threads, in a vulcanized bond between the sheaths. Resulting in a high strength of the sheath system. PROTOFIRM: Third sheath A sheath system with a unique combination of flexibility and robustness has been achieved through the use of a new structure. Abrasion and tear-proof special rubb er compound based on PCP, colour: yellow. PROTOFIRM sandwich constructi on (2 sheaths) for wall thickness 3mm and more. Refer also to PROTOLON (SMK)

Marking

CORDAFLEX (SMK) (N)SHTÖU-J/-O (number of cores) x (cross section)

DESIGN CORDAFLEX (SMK ) cables consist of extra finely stranded tinned copper conductors with a short length of lay to provide an extremely flexible conductor assembly with greater mechanical strength. The cable design is in accordance with the Australian Standards AS 1125, AS 3116, AS 3191 and DIN VDE 0250 pt 814 for NSHTOU-J.

114


Phone 131 773

Fax 1800 060 773


Phone 131 773

CORDAFLEX (SMK)

Fax 1800 060 773

115

CORDAFLEX (SMK) Minimum bending radii

THERMAL PARAMETERS

Flexible Cables

Ambient temperature • fully flexible operation • fixed installaton

-35 C to +60 C -50 oC to +80oC

Maximum permissible operating temperature of the conductor

90 oC

Short- circuit temperature of the conductor

250oC

o

CORDAFLEX, PLANOFLEX, RONDOFLEX, SPREADERFLEX, PROTOLON, Lift control cable

o

Rated voltage U o /U Up to 0.6/1 kV Up to 8

Above 8 to 12

Above 12 to 20

Above 20

Fixed installation

3xd

3xd

4xd

4xd

Fully flexible operation

3xd

4xd

5xd

5xd

For the entry, e.g. at a centre feed point

3xd

4xd

5xd

5xd

For forced guidance with reeling operation

5xd

5xd

5xd

6xd

For forced guidance with festoon operation

4xd

4xd

5xd

5xd

For forced guidand with power tracks

4xd

4xd

5xd

5xd

CHEMICAL PARAMETERS Resistance to oil Weather resistance

For forced guidance with sheaves

7.5 x d

7.5 x d

7.5 x d

7.5 x d

For forced guidance with cable tenders

7.5 x d

7.5 x d

7.5 x d

7.5 x d

Minimum distance with double or S-type directionalchanges

20 x d

20 x d

20 x d

20 x d

MECHANICAL PARAMETERS

Maximum overall diameter of the cable ormaximiu m thickness of the flat cable (mm)

Minimum bending radii If the bending radii are smaller than those permitted, a reduced service life can be expected depending on the stress conditions. The values given in the following table should be taken as a basis. The minimum bending radii are shown as the product of the overall diameter of the cable and a factor, which is dependent on the diameter of the cable (e.g. 3x d). The minimum permissible bending radii are valid within the speci fied ambient temperature range (see thermal parameters subject to the provision that the permissible tensile loads are not exceeded . In critical cases, the cable manufacturer should be consulted.

Water compatibility

116

Given to DIN VDE 0473, part 811-2-1, para.10 Unrestricted use outdoors and indoors, resistant to zone, UV and mositure Given and verified in long-term tests


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

117

CORDAFLEX (SMK)

CORDAFLEX (SMK) Minimum bending radii

THERMAL PARAMETERS

Flexible Cables

Ambient temperature • fully flexible operation • fixed installaton

-35 C to +60 C -50 oC to +80oC

Maximum permissible operating temperature of the conductor

90 oC

Short- circuit temperature of the conductor

250oC

o

CORDAFLEX, PLANOFLEX, RONDOFLEX, SPREADERFLEX, PROTOLON, Lift control cable

o

Rated voltage U o /U Up to 0.6/1 kV Maximum overall diameter of the cable ormaximiu m thickness of the flat cable (mm)

Up to 8

Above 8 to 12

Above 12 to 20

Above 20

Fixed installation

3xd

3xd

4xd

4xd

Fully flexible operation

3xd

4xd

5xd

5xd

For the entry, e.g. at a centre feed point

3xd

4xd

5xd

5xd

For forced guidance with reeling operation

5xd

5xd

5xd

6xd

For forced guidance with festoon operation

4xd

4xd

5xd

5xd

For forced guidand with power tracks

4xd

4xd

5xd

5xd


For forced guidance with sheaves

7.5 x d

7.5 x d

7.5 x d

7.5 x d

For forced guidance with cable tenders

7.5 x d

7.5 x d

7.5 x d

7.5 x d

Minimum distance with double or S-type directionalchanges

20 x d

20 x d

20 x d

20 x d

MECHANICAL PARAMETERS Minimum bending radii If the bending radii are smaller than those permitted, a reduced service life can be expected depending on the stress conditions. The values given in the following table should be taken as a basis. The minimum bending radii are shown as the product of the overall diameter of the cable and a factor, which is dependent on the diameter of the cable (e.g. 3x d). The minimum permissible bending radii are valid within the speci fied ambient temperature range (see thermal parameters subject to the provision that the permissible tensile loads are not exceeded . In critical cases, the cable manufacturer should be consulted.

Water compatibility

116

Given to DIN VDE 0473, part 811-2-1, para.10 Unrestricted use outdoors and indoors, resistant to zone, UV and mositure Given and verified in long-term tests


Phone 131 773

Fax 1800 060 773


Phone 131 773

CORDAFLEX (SMK)

Fax 1800 060 773

117

CORDAFLEX (SMK)


mm2

Cross- Stretched Suspended section laying freely in air mm2 A A Factor 1 1.05 1 1.5 23 24 2.5 30 32 4 6 49 51 10 66 69 16 88 92 25 120 126 35 145 152 50 170 179 70 220 231 95 250 263 120 295 310 150 340 357 185 385 404 240 455 478 300 515 541

118


mm2

1 layer A 0.8 19 25 41 55 74 101 122 143 185 210 248 286 323 382 433

Reeled in layers 2 layers 3 layers A A 0.61 0.49 12 6 15 8 25 12 34 17 45 22 61 30 74 36 87 43 113 55 128 63 151 74 174 85 197 97 233 114 264 129

Phone 131 773

4 layers A 0.42 2 3 5 7 9 13 15 18 23 26 31 36 41 48 54

Fax 1800 060 773



1 layer A 0.8 15 19 32 43 56 76 92 105 134 155 176 206 227 265 298

Phone 131 773


4 layers A 0.42 2 2 4 5 7 9 12 13 17 20 22 26 28 33 37

Fax 1800 060 773

119

CORDAFLEX (SMK)

CORDAFLEX (SMK)


mm2


118


mm2

1 layer A 0.8 19 25 41 55 74 101 122 143 185 210 248 286 323 382 433


Phone 131 773


4 layers A 0.42 2 3 5 7 9 13 15 18 23 26 31 36 41 48 54

Fax 1800 060 773


Phone 131 773

CORDAFLEX (SMK)

4 layers A 0.42 2 2 4 5 7 9 12 13 17 20 22 26 28 33 37

Fax 1800 060 773

119

CORDAFLEX (SMK)

MECHANICAL PARAMETERS Tensile load: Torsional stresses: Minimum bending radii: Min. distance with S-type directional changes:


1 layer A 0.8 15 19 32 43 56 76 92 105 134 155 176 206 227 265 298

VOLTAGE RATING

Up to 30 N/mm + 50o /m According to DIN VDE 0298, Part 3 20 x D 2

-


Uo/U = 0.6/1kV Uo/U = 0.72/1.2kV Uo/U = 0.9/1.8kV = 4kV over 5 min

CURRENT CARRYIING CAPACITY

TRAVEL SPEED

If, after all selection criteria have been taken into account, the type of flexible electric cable to be used for cranes and material handling equipment has been decided on, the necessary cross-section of the conductor can be determined either from the current to be transmitted or from the power. Installation conditions (stretched laying, suspended freely in the air, reeled), variations in ambient temperature, grouping, type of operation (continuous duty, intermittent periodic duty) and the use of multi-core cables are to be taken into account.

At high speeds close attention to other parameters eg bending radii, cable tension and temperature must be adhered to.

De-rating factors for varying ambient temperatures Ambient temperature oC

°C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.5 7 0.47 0.34

TENSILE STRENGTH CORDAFLEX has a maximum safe reeling tensile strength of 30N/mm 2. This ensures that no conductor deformation will occur in operation. Dynamic tensile stresses such as start-up, braking and centre feed pass-over should be taken into account.

120


Phone 131 773

Fax 1800 060 773

VERTICAL SUSPENSION When CORDAFLEX c ables are vertically suspended care must be taken to terminate the cable at the point of suspension. This can be done by either stress relief drums with 21/2 turns of cable around the drum, cable stockings correctly sized for the diameter and weight or cable clamps. Refer to page 193. CORDAFLEX (SMK ) control cables for vertical reeling operations with 20 kN support element. For CORDAFLE X steel core hangers or rope thimbles should be employed to ensure correct tensile load bearing on the steel suppor t rope. If the cable is to pass or be guided over a roller sheave then this shall be specific ally dimensioned for the cable and shall have a minimum bending radius of 18 x cable diameter to distribute the tensile stress and compressive forces over as wide a surface area as possible. The support element must be terminated at the reeler.


Phone 131 773

Fax 1800 060 773

121

CORDAFLEX (SMK)

CORDAFLEX (SMK)

MECHANICAL PARAMETERS Tensile load: Torsional stresses: Minimum bending radii: Min. distance with S-type directional changes:

VOLTAGE RATING

Up to 30 N/mm + 50o /m According to DIN VDE 0298, Part 3 20 x D 2

-


Uo/U = 0.6/1kV Uo/U = 0.72/1.2kV Uo/U = 0.9/1.8kV = 4kV over 5 min

CURRENT CARRYIING CAPACITY

TRAVEL SPEED

If, after all selection criteria have been taken into account, the type of flexible electric cable to be used for cranes and material handling equipment has been decided on, the necessary cross-section of the conductor can be determined either from the current to be transmitted or from the power. Installation conditions (stretched laying, suspended freely in the air, reeled), variations in ambient temperature, grouping, type of operation (continuous duty, intermittent periodic duty) and the use of multi-core cables are to be taken into account.

At high speeds close attention to other parameters eg bending radii, cable tension and temperature must be adhered to.

De-rating factors for varying ambient temperatures Ambient temperature oC

°C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.5 7 0.47 0.34

TENSILE STRENGTH CORDAFLEX has a maximum safe reeling tensile strength of 30N/mm 2. This ensures that no conductor deformation will occur in operation. Dynamic tensile stresses such as start-up, braking and centre feed pass-over should be taken into account.

120


Phone 131 773

Fax 1800 060 773

VERTICAL SUSPENSION When CORDAFLEX c ables are vertically suspended care must be taken to terminate the cable at the point of suspension. This can be done by either stress relief drums with 21/2 turns of cable around the drum, cable stockings correctly sized for the diameter and weight or cable clamps. Refer to page 193. CORDAFLEX (SMK ) control cables for vertical reeling operations with 20 kN support element. For CORDAFLE X steel core hangers or rope thimbles should be employed to ensure correct tensile load bearing on the steel suppor t rope. If the cable is to pass or be guided over a roller sheave then this shall be specific ally dimensioned for the cable and shall have a minimum bending radius of 18 x cable diameter to distribute the tensile stress and compressive forces over as wide a surface area as possible. The support element must be terminated at the reeler.


CORDAFLEX (SMK)

Phone 131 773

Fax 1800 060 773

121

CORDAFLEX (SMK)


Number of Cores and Nominal Cross-section mm2

Main Conductor Diameter mm

(N)SHTÖU-J Power Cables, Four-core Design 5DH3 132 4x4 3.0 5DH3 133 4x6 3.6 5DH3 134 4 x 10 4.6 5DH3 135 4 x 16 5.6 5DH3 136 4 x 25 7.3 (N)SHTÖU-J Power Cables, Five-core Design 5DH3 151 5x4 3.0 5DH3 152 5x6 3.6 5DH3 153 5 x 10 4.6 5DH3 154 5 x 16 5.6 (N)SHTÖU-J Power Cables, Three-core Design with Protective-earth Conductor split into 3 5DH3 121 3 x 35 + 3 x 16/3 8.4/3.5 5DH3 122 3 x 50 + 3 x 25/3 10.3/4.2 5DH3 123 3 x 70 + 3 x 35/3 12.0/5.0 5DH3 124 3 x 95 + 3 x 50/3 14.0/6.0 5DH3 125 3 x 120 + 3 x 70/3 15.8/7.2 17.5/7.2 5DH3 126 3 x 150 + 3 x 70/3 5DH3 127 3 x 185 + 3 x 95/3 19.4/8.1 22.5/9.3 5DH3 128 3 x 240 + 3 x 120/3 (N)SHTÖU-J Control Cables for Vertical Reeling Operation, with 20 kN Support Element 5DH3 291 49 x 1 (20 kN) 1.3 5DH3 295 24 x 2.5 (20 kN) 2.0 5DH3 296 30 x 2.5 (20 kN) 2.0 5DH3 298 44 x 2.5 (20 kN) 2.0 2.0 5DH3 290 56 x 2.5 (20 kN) 122


Phone 131 773

Fax 1800 060 773

Overall Diameter of Cable Min mm

Approx. Net Weight for 1000 m kg

Max mm

Maximum Permissible Tensile Force N

16.0 17.4 21.6 23.7 28.5

18.0 19.4 23.6 26.7 31.5

455 575 905 1240 1850

480 720 1200 1920 3000

17.4 19.0 23.4 26.1

19.4 21.0 25.4 29.1

430 690 1080 1500

600 900 1500 2400

28.5 34.4 39.7 44.3 51.0 53.9 58.9 67.4

31.5 37.4 42.7 47.3 55.0 57.9 62.9 71.4

2160 2850 3920 5020 6630 7690 9310 12200

3150 4500 6300 8550 10800 13500 16650 21600

26.6 26.2 29.4 34.1 40.1

29.6 29.2 32.4 37.1 43.1

1190 1290 1610 2160 2840

3200 3600 4100 5100 6000


Phone 131 773

Fax 1800 060 773

123

CORDAFLEX (SMK)

CORDAFLEX (SMK)


Number of Cores and Nominal Cross-section mm2

Main Conductor Diameter mm

Overall Diameter of Cable Min mm

(N)SHTÖU-J Power Cables, Four-core Design 5DH3 132 4x4 3.0 5DH3 133 4x6 3.6 5DH3 134 4 x 10 4.6 5DH3 135 4 x 16 5.6 5DH3 136 4 x 25 7.3 (N)SHTÖU-J Power Cables, Five-core Design 5DH3 151 5x4 3.0 5DH3 152 5x6 3.6 5DH3 153 5 x 10 4.6 5DH3 154 5 x 16 5.6 (N)SHTÖU-J Power Cables, Three-core Design with Protective-earth Conductor split into 3 5DH3 121 3 x 35 + 3 x 16/3 8.4/3.5 5DH3 122 3 x 50 + 3 x 25/3 10.3/4.2 5DH3 123 3 x 70 + 3 x 35/3 12.0/5.0 5DH3 124 3 x 95 + 3 x 50/3 14.0/6.0 5DH3 125 3 x 120 + 3 x 70/3 15.8/7.2 17.5/7.2 5DH3 126 3 x 150 + 3 x 70/3 5DH3 127 3 x 185 + 3 x 95/3 19.4/8.1 22.5/9.3 5DH3 128 3 x 240 + 3 x 120/3 (N)SHTÖU-J Control Cables for Vertical Reeling Operation, with 20 kN Support Element 5DH3 291 49 x 1 (20 kN) 1.3 5DH3 295 24 x 2.5 (20 kN) 2.0 5DH3 296 30 x 2.5 (20 kN) 2.0 5DH3 298 44 x 2.5 (20 kN) 2.0 2.0 5DH3 290 56 x 2.5 (20 kN) 122


Phone 131 773

Fax 1800 060 773


Max mm


16.0 17.4 21.6 23.7 28.5

18.0 19.4 23.6 26.7 31.5

455 575 905 1240 1850

480 720 1200 1920 3000

17.4 19.0 23.4 26.1

19.4 21.0 25.4 29.1

430 690 1080 1500

600 900 1500 2400

28.5 34.4 39.7 44.3 51.0 53.9 58.9 67.4

31.5 37.4 42.7 47.3 55.0 57.9 62.9 71.4

2160 2850 3920 5020 6630 7690 9310 12200

3150 4500 6300 8550 10800 13500 16650 21600

26.6 26.2 29.4 34.1 40.1

29.6 29.2 32.4 37.1 43.1

1190 1290 1610 2160 2840

3200 3600 4100 5100 6000


CORDAFLEX (SMK)

Phone 131 773

Fax 1800 060 773

123

CORDAFLEX (SMK)


Number of Cores and Nominal Cross-section mm 2

(N)SHTÖU-J Control Cables 5DH3 130 4 x 1.5 5DH3 140 5 x 1.5 5DH3 142 7 x 1.5 5DH3 161 12 x 1.5 5DH3 162 18 x 1.5 5DH3 163 24 x 1.5 5DH3 164 30 x 1.5 5DH3 165 36 x 1.5 5DH3 166 44 x 1.5 5DH3 167 56 x 1.5 5DH3 111 3 x 2.5 5DH3 131 4 x 2.5 5DH3 141 5 x 2.5 5DH3 143 7 x 2.5 5DH3 171 12 x 2.5 5DH3 172 18 x 2.5 5DH3 173 24 x 2.5 5DH3 174 30 x 2.5 5DH3 175 36 x 2.5 5DH3 176 44 x 2.5 5DH3 177 56 x 2.5 (N)SHTÖU-O Bus Cables 5DH3 186 3 x (2 x 1)C 5DH3 187 6 x (2 x 0.5)C 5DH3 188 6 x (2 x 1)C 5DH3 183 12 x 1(C) (N)SHTÖU-J Combined Control Cables 5DH3 184 12 x 2.5 + 12 x 1 (C) 5DH3 180 19 x 2.5 + 5 x 1 (C) 5DH3 181 25 x 2.5 + 5 x 1 (C) 124


Phone 131 773

Main Conductor Diameter

Overall Diameter of Cable



mm

Min mm

Max mm

1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0

12.2 13.0 15.2 21.4 21.3 23.8 26.6 26.5 29.5 34.9 12.7 13.2 14.2 16.6 23.4 23.3 26.2 29.4 29.3 34.1 40.1

13.8 14.6 17.2 23.4 23.3 26.8 29.6 29.5 32.5 37.9 14.3 14.8 15.8 18.6 25.4 25.3 29.2 32.4 32.3 37.1 43.1

240 280 385 710 760 990 1220 1260 1530 2050 280 305 355 510 920 1005 1320 1660 1720 2230 2940

180 225 315 540 810 1080 1350 1620 1980 2520 300 375 525 900 1350 1800 2250 2700 3300 4200

1.3 0.9 1.3 1.3

22.0 23.1 28.9 22.9

24.0 25.1 31.9 25.9

755 885 1330 865

180 360 360 360

2.0/1.3 2.0/1.3 2.0/1.3

26.2 26.2 29.4

29.2 29.2 32.4

1230 1290 1620

900 1575 2025

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

125

CORDAFLEX (SMK)

CORDAFLEX (SMK)


Number of Cores and Nominal Cross-section mm 2

Main Conductor Diameter

(N)SHTÖU-J Control Cables 5DH3 130 4 x 1.5 5DH3 140 5 x 1.5 5DH3 142 7 x 1.5 5DH3 161 12 x 1.5 5DH3 162 18 x 1.5 5DH3 163 24 x 1.5 5DH3 164 30 x 1.5 5DH3 165 36 x 1.5 5DH3 166 44 x 1.5 5DH3 167 56 x 1.5 5DH3 111 3 x 2.5 5DH3 131 4 x 2.5 5DH3 141 5 x 2.5 5DH3 143 7 x 2.5 5DH3 171 12 x 2.5 5DH3 172 18 x 2.5 5DH3 173 24 x 2.5 5DH3 174 30 x 2.5 5DH3 175 36 x 2.5 5DH3 176 44 x 2.5 5DH3 177 56 x 2.5 (N)SHTÖU-O Bus Cables 5DH3 186 3 x (2 x 1)C 5DH3 187 6 x (2 x 0.5)C 5DH3 188 6 x (2 x 1)C 5DH3 183 12 x 1(C) (N)SHTÖU-J Combined Control Cables 5DH3 184 12 x 2.5 + 12 x 1 (C) 5DH3 180 19 x 2.5 + 5 x 1 (C) 5DH3 181 25 x 2.5 + 5 x 1 (C) 124


Phone 131 773



mm

Min mm

Max mm

1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0

12.2 13.0 15.2 21.4 21.3 23.8 26.6 26.5 29.5 34.9 12.7 13.2 14.2 16.6 23.4 23.3 26.2 29.4 29.3 34.1 40.1

13.8 14.6 17.2 23.4 23.3 26.8 29.6 29.5 32.5 37.9 14.3 14.8 15.8 18.6 25.4 25.3 29.2 32.4 32.3 37.1 43.1

240 280 385 710 760 990 1220 1260 1530 2050 280 305 355 510 920 1005 1320 1660 1720 2230 2940

180 225 315 540 810 1080 1350 1620 1980 2520 300 375 525 900 1350 1800 2250 2700 3300 4200

1.3 0.9 1.3 1.3

22.0 23.1 28.9 22.9

24.0 25.1 31.9 25.9

755 885 1330 865

180 360 360 360

2.0/1.3 2.0/1.3 2.0/1.3

26.2 26.2 29.4

29.2 29.2 32.4

1230 1290 1620

900 1575 2025

Fax 1800 060 773


Phone 131 773

RONDOFLEX Rated voltage Max permissible operating voltage in AC systems Max permissible operating voltage in DC systems AC test voltage

Flexible power and control cable, for use on festoon systems machine tools, material handling equipment, associated with high mechanical stresses and frequent bending during operation, also suitable for light duty reeling applications.

DESIGN RONDOFLEX c ables consist of electrolytic copper, tinned finely stranded conductors. The insulation is a PROTOLON MS which is a newly developed special compound based on high quality EPR which provides improved mechanical and electrical characteristics. For individually shielded cores and twisted and shielded pairs the overall braided screen consists of tinned copper wires. The transfer impedance is optimised at 30 MHz and the surface area covered is approx 60% for shielded cores and 80% for twisted and shielded pairs. The inner sheath is EPR, the outer sheath is PCP. RONDOFLEX remains flexible at sub zero temperatures and high ambient temperatures. The construction is in accordance with the Australian Standards AS1125, AS3116, AS3191 and VDE certificate with VDE Reg No. 9809.

CHEMICAL PARAMETERS

126


125

ELECTRICAL PARAMETERS

APPLICATION

Weather resistance

Fax 1800 060 773

RONDOFLEX

Rubber Sheathed Festoon Cable

Resistance to oil


Given to DIN VDE 0473, Part 811-2-1, para.10 Unrestricted use outdoors and indoors, resistant to ozone, UV and moisture

Phone 131 773

Fax 1800 060 773

U o /U =

0.6/1kV

U o /U =

0.7/1.2kV

U o /U = 0.9/1.8kV 2.5 kV over 5 min

THERMAL PARAMETERS Ambient temperature • Fully flexible operation • Fixed installation Max permissible operating temperature of the conductor Short-circuit temperature of the conductor

-35 oC to +60 oC -50 oC to +80 oC 90 oC 200 oC


MECHANICAL PARAMETERS Tensile load Torsional stresses Minimum bending radii Minimum distance for S-type directional changes

Up to 15 N/mm 2 + 90 o /m According to DIN VDE 0298, Part 3 20 X D

Travel speed 60 m/min • Gantry (reeling operation) up to 180 m/min • Trolley (festoon system) • For speeds above 180m/min consult the manufacturer


Phone 131 773

Fax 1800 060 773

127

RONDOFLEX

RONDOFLEX

Rubber Sheathed Festoon Cable

ELECTRICAL PARAMETERS Rated voltage Max permissible operating voltage in AC systems Max permissible operating voltage in DC systems AC test voltage

APPLICATION Flexible power and control cable, for use on festoon systems machine tools, material handling equipment, associated with high mechanical stresses and frequent bending during operation, also suitable for light duty reeling applications.

DESIGN RONDOFLEX c ables consist of electrolytic copper, tinned finely stranded conductors. The insulation is a PROTOLON MS which is a newly developed special compound based on high quality EPR which provides improved mechanical and electrical characteristics. For individually shielded cores and twisted and shielded pairs the overall braided screen consists of tinned copper wires. The transfer impedance is optimised at 30 MHz and the surface area covered is approx 60% for shielded cores and 80% for twisted and shielded pairs. The inner sheath is EPR, the outer sheath is PCP. RONDOFLEX remains flexible at sub zero temperatures and high ambient temperatures. The construction is in accordance with the Australian Standards AS1125, AS3116, AS3191 and VDE certificate with VDE Reg No. 9809.

CHEMICAL PARAMETERS Resistance to oil

Given to DIN VDE 0473, Part 811-2-1, para.10 Unrestricted use outdoors and indoors, resistant to ozone, UV and moisture

Weather resistance

126


Phone 131 773

Fax 1800 060 773

U o /U =

0.6/1kV

U o /U =

0.7/1.2kV

U o /U = 0.9/1.8kV 2.5 kV over 5 min




MECHANICAL PARAMETERS Tensile load Torsional stresses Minimum bending radii

Up to 15 N/mm 2 + 90 o /m According to DIN VDE 0298, Part 3

Minimum distance for S-type directional changes

20 X D

Travel speed 60 m/min • Gantry (reeling operation) up to 180 m/min • Trolley (festoon system) • For speeds above 180m/min consult the manufacturer


Phone 131 773

RONDOFLEX

Fax 1800 060 773

127

RONDOFLEX

CORE COLOUR INDENTIFICATION

CORE ARRANGEMENT

Control and power conductors are light coloured with numbers printed in black for easy indentification and include a green/yellow earth conductor.

Laid-up in a maximum of 3 layers. Length of lay 10 x D.

Selection and ordering data Number of Cores & Nominal Cross-section mm2

NGRDGÖU –O Power cables Single-core design

NGRDGÖU –J Power cables Four and five-core design

NGRDGÖU –J Power cables Three-core design with protective-earth conductor split into 3 128


Part No.

mm2

1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 4x4 4x6 4 x 10 4 x 16 4 x 25 4 x 35 4 x 50 5x4 5x6 5 x 10 5 x 16 5 x 25 3 x 35 + 3 x 16/3 3 x 50 + 3 x 25/3 3 x 70 + 3 x 35/3

Phone 131 773

5DG6 610 5DG6 611 5DG6 612 5DG6 613 5DG6 614 5DG6 615 5DG6 616 5DG6 617 5DG6 642 5DG6 643 5DG6 644 5DG6 645 5DG6 646 5DG6 647 5DG6 648 5DG6 652 5DG6 653 5DG6 654 5DG6 655 5DG6 656 5DG6 631 5DG6 632 5DG6 633

Fax 1800 060 773

Conductor diameter


Approx. Net Weight for 1000 m

Maximum Permissible tensile force

mm

Min mm

Max mm

kg

N

6.8 8.1 9.6 11.2 13.2 14.9 16.6 18.0 3.0 3.2 4.2 5.7 6.8 8.1 9.6 3.0 3.2 4.2 5.7 6.8 8.1 9.7 11.2

11.4 12.3 15.0 16.5 18.9 20.8 22.9 24.8 13.9 15.9 18.2 22.9 26.9 30.1 35.7 15.7 17.5 20.8 24.6 29.5 27.7 27 .7 32.5 39.1

12.6 13.9 16.6 18.5 20.9 22.8 24.9 27.8 27 .8 15.5 17.9 20.2 24.9 29.9 33.1 38.7 17.7 19.5 22.8 27.6 27 .6 32.5 30.7 35.5 42.1

330 430 625 835 1070 1340 1650 20100 201 350 475 680 1070 1600 2090 2970 450 575 865 1300 1940 1800 2540 3570

375 525 750 1050 1425 1800 2250 2775 240 360 600 960 1500 2100 3000 300 450 750 1200 1875 1575 2250 3150


Phone 131 773

Unenclosed Spaced

A

150 185 230 290 360 420 485 570 38 48 66 88 120 145 180 38 48 66 88 120 145 180 230

Fax 1800 060 773

129

RONDOFLEX

RONDOFLEX

CORE COLOUR INDENTIFICATION

CORE ARRANGEMENT

Control and power conductors are light coloured with numbers printed in black for easy indentification and include a green/yellow earth conductor.

Laid-up in a maximum of 3 layers. Length of lay 10 x D.

Selection and ordering data Number of Cores & Nominal Cross-section mm2

mm2

NGRDGÖU –O Power cables Single-core design

1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 4x4 4x6 4 x 10 4 x 16 4 x 25 4 x 35 4 x 50 5x4 5x6 5 x 10 5 x 16 5 x 25 3 x 35 + 3 x 16/3 3 x 50 + 3 x 25/3 3 x 70 + 3 x 35/3

NGRDGÖU –J Power cables Four and five-core design

NGRDGÖU –J Power cables Three-core design with protective-earth conductor split into 3 128

Part No.


Phone 131 773

5DG6 610 5DG6 611 5DG6 612 5DG6 613 5DG6 614 5DG6 615 5DG6 616 5DG6 617 5DG6 642 5DG6 643 5DG6 644 5DG6 645 5DG6 646 5DG6 647 5DG6 648 5DG6 652 5DG6 653 5DG6 654 5DG6 655 5DG6 656 5DG6 631 5DG6 632 5DG6 633

Fax 1800 060 773

Conductor diameter




mm

Min mm

Max mm

kg

N

6.8 8.1 9.6 11.2 13.2 14.9 16.6 18.0 3.0 3.2 4.2 5.7 6.8 8.1 9.6 3.0 3.2 4.2 5.7 6.8 8.1 9.7 11.2

11.4 12.3 15.0 16.5 18.9 20.8 22.9 24.8 13.9 15.9 18.2 22.9 26.9 30.1 35.7 15.7 17.5 20.8 24.6 29.5 27.7 27 .7 32.5 39.1

12.6 13.9 16.6 18.5 20.9 22.8 24.9 27.8 27 .8 15.5 17.9 20.2 24.9 29.9 33.1 38.7 17.7 19.5 22.8 27.6 27 .6 32.5 30.7 35.5 42.1

330 430 625 835 1070 1340 1650 20100 201 350 475 680 1070 1600 2090 2970 450 575 865 1300 1940 1800 2540 3570

375 525 750 1050 1425 1800 2250 2775 240 360 600 960 1500 2100 3000 300 450 750 1200 1875 1575 2250 3150


Phone 131 773

Unenclosed Spaced

A

150 185 230 290 360 420 485 570 38 48 66 88 120 145 180 38 48 66 88 120 145 180 230

Fax 1800 060 773

RONDOFLEX

129

RONDOFLEX

Selection and ordering data Number of Cores & Nominal Cross-section

Part No.

mm2

NGRDGÖU–J Control cables

NGRDGÖU –O Bus cables

130


12 x 1.5 18 x 1.5 24 x 1.5 30 x 1.5 36 x 1.5 12 x 2.5 18 x 2.5 24 x 2.5 30 x 2.5 36 x 2.5 6 x (2 x 0.5) 6 x (2 x 1) C 9 x (2 x 0.5) C 9 x (2 x 1) C 12 x 1(C)

Phone 131 773

5DG6 662 5DG6 663 5DG6 664 5DG6 665 5DG6 666 5DG6 672 5DG6 673 5DG6 674 5DG6 675 5DG6 676 5DG6 693 5DG6 694 5DG6 691 5DG6 692 5DG6 681

Fax 1800 060 773

Conductor diameter

Overall Diameter of cable



Unenclosed Spaced

mm

Min mm

Max mm

kg

N

A

1.6 1.6 1.6 1.6 1.6 2.0 2.0 2.0 2.0 2.0 0.9 1.3 0.9 1.3 1.3

16.2 18.7 22.1 23.3 24.6 17.9 21.5 21 .5 24.0 26.4 28.4 22.1 28.1 28.3 35.9 18.0

18.2 20.7 24.1 25.3 27.6 27 .6 19.9 23.5 27.0 27 .0 29.4 31.4 31 .4 25.1 31.1 31.3 31 .3 38.9 20.0

440 615 805 930 1090 580 865 1110 11 10 1330 1550 850 1250 1340 20100 201 590

270 405 540 675 810 450 650 900 1125 1350 180 180 270 270 180

20 20 20 20 20 28 28 28 28 28


Phone 131 773

Fax 1800 060 773

131

RONDOFLEX

RONDOFLEX


Part No.

Conductor diameter

mm2

NGRDGÖU–J Control cables

NGRDGÖU –O Bus cables

130

12 x 1.5 18 x 1.5 24 x 1.5 30 x 1.5 36 x 1.5 12 x 2.5 18 x 2.5 24 x 2.5 30 x 2.5 36 x 2.5 6 x (2 x 0.5) 6 x (2 x 1) C 9 x (2 x 0.5) C 9 x (2 x 1) C 12 x 1(C)


Phone 131 773

5DG6 662 5DG6 663 5DG6 664 5DG6 665 5DG6 666 5DG6 672 5DG6 673 5DG6 674 5DG6 675 5DG6 676 5DG6 693 5DG6 694 5DG6 691 5DG6 692 5DG6 681

Fax 1800 060 773

Overall Diameter of cable


Min mm

Max mm

kg

N

A

1.6 1.6 1.6 1.6 1.6 2.0 2.0 2.0 2.0 2.0 0.9 1.3 0.9 1.3 1.3

16.2 18.7 22.1 23.3 24.6 17.9 21.5 21 .5 24.0 26.4 28.4 22.1 28.1 28.3 35.9 18.0

18.2 20.7 24.1 25.3 27.6 27 .6 19.9 23.5 27.0 27 .0 29.4 31.4 31 .4 25.1 31.1 31.3 31 .3 38.9 20.0

440 615 805 930 1090 580 865 1110 11 10 1330 1550 850 1250 1340 20100 201 590

270 405 540 675 810 450 650 900 1125 1350 180 180 270 270 180

20 20 20 20 20 28 28 28 28 28


Phone 131 773

Fax 1800 060 773

131

RONDOFLEX (C) - FC

Shielded EMC Festoon Power Cables


APPLICATION

Rated voltage Max permissible operating voltage in AC systems Max permissible operating voltage in DC systems AC test voltage

For use on festoon systems, eg, on gantry cranes , hall gantry cranes, rack material handling equipment, transportation systems or machine tools, in particular for applications where there is a danger of interference to data transmission systems from power cables. The cables are used for high mechanical stresses and frequent bending, also suitable for use as a flexible motor power supply cable.

DESIGN The RONDOFLEX (C) - FC cable consists of electrolytic copper, copper, thinned finely stranded conductors. The insulation is a PROTOLON MS which is a newly developed special compound based on high quality EPR providing improved mechanical and electrical charac teristics. The overall braid screen is made of tinned copper wires with a surface coverage of greather than 80%. The inner sheath is SBR, the black outer sheath is PCP allowing it to remain flexible at sub zero temperatures and also withstan d extremely high ambients. The construction is in accordance with the Australian Standards AS1125, AS3116, AS3191 and VDE certificate with VDE Reg No. 9809.

CHEMICAL PARAMETERS Weather resistance

Unenclosed Spaced

mm

RONDOFLEX (C) - FC

Resistance to oil


Given to DIN VDE 0473, Part 81 811-2-1, 1-2-1, para. 10 Unrestricted use outdoors and indoors, resistant to ozone, UV and moisture

U o /U = = 0.6/1kV U o /U = = 0.7/1.2kV U o /U = = 0.9/1.8kV

2.5 kV over 5 min

THERMAL PARAMETERS Ambient temperature operationn • Fully flexible operatio • Fixed installation Max permissible operating temperature of the conductor Short-circuit temperature of the conductor

-35oC to +60oC -50oC to +80oC 90oC 200oC

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an a mbient temperature of 40°C. At other temperatures these values must be converted using the following table.

MECHANICAL PARAMETERS Tensile load Torsional stresses Minimum bending radii 0298, Part 3 Travel speed spee d

Up to 15 N/mm2 No application According to DIN VDE

• Gantry (reeling (reeling operation) 60 m/min

Trolley (festoon system) - up to 180 m/min, the travel speed is determined by a number of factors and can thus not be precisely defined. Influence factors are, eg, space requirement, cable weight, loop sag, number of the festoon systems etc. •

• For speeds above 180 m/min consult the manufacturer.

Additional tests Bending test 132


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

133

RONDOFLEX (C) - FC

RONDOFLEX (C) - FC

Shielded EMC Festoon Power Cables


APPLICATION


For use on festoon systems, eg, on gantry cranes , hall gantry cranes, rack material handling equipment, transportation systems or machine tools, in particular for applications where there is a danger of interference to data transmission systems from power cables. The cables are used for high mechanical stresses and frequent bending, also suitable for use as a flexible motor power supply cable.

DESIGN The RONDOFLEX (C) - FC cable consists of electrolytic copper, copper, thinned finely stranded conductors. The insulation is a PROTOLON MS which is a newly developed special compound based on high quality EPR providing improved mechanical and electrical charac teristics. The overall braid screen is made of tinned copper wires with a surface coverage of greather than 80%. The inner sheath is SBR, the black outer sheath is PCP allowing it to remain flexible at sub zero temperatures and also withstan d extremely high ambients. The construction is in accordance with the Australian Standards AS1125, AS3116, AS3191 and VDE certificate with VDE Reg No. 9809.

CHEMICAL PARAMETERS Resistance to oil

Given to DIN VDE 0473, Part 81 811-2-1, 1-2-1, para. 10 Unrestricted use outdoors and indoors, resistant to ozone, UV and moisture

Weather resistance

U o /U = = 0.6/1kV U o /U = = 0.7/1.2kV U o /U = = 0.9/1.8kV

2.5 kV over 5 min

THERMAL PARAMETERS Ambient temperature operationn • Fully flexible operatio • Fixed installation Max permissible operating temperature of the conductor Short-circuit temperature of the conductor

-35oC to +60oC -50oC to +80oC 90oC 200oC

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an a mbient temperature of 40°C. At other temperatures these values must be converted using the following table.

MECHANICAL PARAMETERS Tensile load Torsional stresses Minimum bending radii 0298, Part 3 Travel speed spee d

Up to 15 N/mm2 No application According to DIN VDE

• Gantry (reeling (reeling operation) 60 m/min

Trolley (festoon system) - up to 180 m/min, the travel speed is determined by a number of factors and can thus not be precisely defined. Influence factors are, eg, space requirement, cable weight, loop sag, number of the festoon systems etc. •

• For speeds above 180 m/min consult the manufacturer.

Additional tests Bending test 132

Phone 131 773


Fax 1800 060 773

Phone 131 773


RONDOFLEX (C) - FC

Fax 1800 060 773

133

RONDOFLEX (C) - FC


CORE ARRANGEMENT

Black, blue, brown with green/yellow earth conductor.

Three main conductors laid-up (10 x D) with protective-earth conductor split into 3 in the outer filler


Part No.

mm2

4x4 4x6 4x10 3x16+3x2,5 3x25+3x4 3x35+3x6 3x50+3x10 3x70+3x10 3x95+3x16 3x120+3x25

134

5DG6 682 5DG6 683 5DG6 684 5DG6 685 5DG6 686 5DG6 687 5DG6 688 5DG6 690 5DG6 679 5DG6 680

Number of Cores & Nominal Cross-section mm2

Part No.

4x4 4x6 4x10 3x16+3x2,5 3x25+3x4 3x35+3x6 3x50+3x10 3x70+3x10 3x95+3x16 3X120+3X16



Conductor resistor

Shield cross-section

Conductor diameter


mm2

mm

Min mm

8.0 10.7 12.7 13.3 15.9 21.4 24.9 29.8 -

2.45 2.93 3.90 5.72 6.75 8.05 9.60 11.50 14.00 15.80

14.8 17.2 19.7 22.2 25.3 29.3 35.0 40.9 44.2 48.7

Approx. Net Weight for 1000 m Max mm

17.8 20.2 22.7 25.2 28.3 32.3 38.0 43.9 47.2 51.7


kg

N

A

485 700 925 1150 1610 2160 3090 4100 5040 5900

240 300 600 720 1125 1575 2250 3150 4275 5400

38 48 66 88 120 145 180 230 285 330

Inductance

Capacitance

Ω/km

(core/core) at 10 kHz iH/km

(core/shield) at 1 kHz iF/km

at 1 MHz mΩ/m

at 10 MHz mΩ/m

at 30 MHz mΩ/m

4.95 3.30 1.91 1.21 0.78 0.55 0.39 0.27 0.21 0.16

550 530 510 480 450 430 410 390 250 220

180 190 230 225 275 325 400 475 360 370

0.4 0.2 0.1 -

1.3 0.6 0.2 -

3.5 1.5 0.7 -

Phone 131 773

Fax 1800 060 773

Unenclosed Spaced

Transfer impedance


Phone 131 773

Fax 1800 060 773

135

RONDOFLEX (C) - FC

RONDOFLEX (C) - FC


CORE ARRANGEMENT

Black, blue, brown with green/yellow earth conductor.

Three main conductors laid-up (10 x D) with protective-earth conductor split into 3 in the outer filler


Part No.

mm2

4x4 4x6 4x10 3x16+3x2,5 3x25+3x4 3x35+3x6 3x50+3x10 3x70+3x10 3x95+3x16 3x120+3x25

134


Number of Cores & Nominal Cross-section mm2

Part No.

4x4 4x6 4x10 3x16+3x2,5 3x25+3x4 3x35+3x6 3x50+3x10 3x70+3x10 3x95+3x16 3X120+3X16



Conductor resistor

Shield cross-section

Conductor diameter


mm2

mm

Min mm

8.0 10.7 12.7 13.3 15.9 21.4 24.9 29.8 -

2.45 2.93 3.90 5.72 6.75 8.05 9.60 11.50 14.00 15.80

14.8 17.2 19.7 22.2 25.3 29.3 35.0 40.9 44.2 48.7

Approx. Net Weight for 1000 m Max mm

17.8 20.2 22.7 25.2 28.3 32.3 38.0 43.9 47.2 51.7

kg

N

A

240 300 600 720 1125 1575 2250 3150 4275 5400

38 48 66 88 120 145 180 230 285 330

Inductance

Capacitance

Ω/km

(core/core) at 10 kHz iH/km

(core/shield) at 1 kHz iF/km

at 1 MHz mΩ/m

at 10 MHz mΩ/m

at 30 MHz mΩ/m

4.95 3.30 1.91 1.21 0.78 0.55 0.39 0.27 0.21 0.16

550 530 510 480 450 430 410 390 250 220

180 190 230 225 275 325 400 475 360 370

0.4 0.2 0.1 -

1.3 0.6 0.2 -

3.5 1.5 0.7 -

Phone 131 773

Fax 1800 060 773

Transfer impedance


Phone 131 773


All chain systems (e.g. container cranes, stacking cranes, indoor cranes, material-handling equipment). Specifically designed for outdoor energy chain applications with long travel distances at high travel speeds. Key benefits are reliability, abrasion resistance and a long lifetime.

DESIGN The power and control conductors in RONDOFLEX (CH AIN) cables consist of Class 5 finely stranded electrolytic copper. The earth conductors consist of very finely stranded electrolytic copper exceeding Class 5. The insulation compound is Protolon MS (refer also DIN VDE 0207) which is a high grade insulation compound based on EPR (at least. 3GI3) with improved mechanical and electrical performance; alternative for control cables: ETFE. The inner sheath is a black special compound based on EPR GM1b. The overall shield consists of a tinned copper wire braided screen with greater than 80% coverage. The outer sheath is a high grade compound based on EVA with excellent abrasion and aging characteristics. Core identification is a light coloured compound with black number prints, yellow-green earth.

CHEMICAL PARAMETERS


135


APPLICATION

136

Fax 1800 060 773

RONDOFLEX-CHAIN

Highly Flexible Chain Cable

Weather resistance

Unenclosed Spaced

485 700 925 1150 1610 2160 3090 4100 5040 5900

RONDOFLEX-CHAIN

Resistance to oil


Phone 131 773

Fax 1800 060 773

0.6/1kV

Uo/U =

0.7/1.2kV

Uo/U = 0.9/1.8kV 3.5 kV over 5 min



MECHANICAL PARAMETERS Tensile load Torsional stresses Minimum bending radii Travel speed • Trolley •

According to DIN VDE 0473, Part 811-2-1 Para. 10 Unrestricted use indoors and outdoors, resistant to ozone, UV and moisture.

Uo/U =

Other

Up to 15 N/mm 2 No application According to DIN VDE 0298, Part 3 As a guide up to 300 m/min as tested on factory test rig As per all other

recommended chain application speeds

TRAVEL SPEED Trolley Other

As a guide up to 300 m/min as tested on factory test rig. As per all other recommended chain application speeds.


Phone 131 773

Fax 1800 060 773

137

RONDOFLEX-CHAIN

RONDOFLEX-CHAIN ELECTRICAL PARAMETERS

Highly Flexible Chain Cable


APPLICATION All chain systems (e.g. container cranes, stacking cranes, indoor cranes, material-handling equipment). Specifically designed for outdoor energy chain applications with long travel distances at high travel speeds. Key benefits are reliability, abrasion resistance and a long lifetime.

DESIGN The power and control conductors in RONDOFLEX (CH AIN) cables consist of Class 5 finely stranded electrolytic copper. The earth conductors consist of very finely stranded electrolytic copper exceeding Class 5. The insulation compound is Protolon MS (refer also DIN VDE 0207) which is a high grade insulation compound based on EPR (at least. 3GI3) with improved mechanical and electrical performance; alternative for control cables: ETFE. The inner sheath is a black special compound based on EPR GM1b. The overall shield consists of a tinned copper wire braided screen with greater than 80% coverage. The outer sheath is a high grade compound based on EVA with excellent abrasion and aging characteristics. Core identification is a light coloured compound with black number prints, yellow-green earth.


136

Phone 131 773


Fax 1800 060 773

0.6/1kV

Uo/U =

0.7/1.2kV

Uo/U = 0.9/1.8kV 3.5 kV over 5 min



MECHANICAL PARAMETERS Tensile load Torsional stresses Minimum bending radii

Up to 15 N/mm 2 No application According to DIN VDE 0298, Part 3

Travel speed • Trolley •

According to DIN VDE 0473, Part 811-2-1 Para. 10 Unrestricted use indoors and outdoors, resistant to ozone, UV and moisture.

Uo/U =

As a guide up to 300 m/min as tested on factory test rig

Other

As per all other

recommended chain application speeds

TRAVEL SPEED Trolley Other

As a guide up to 300 m/min as tested on factory test rig. As per all other recommended chain application speeds.


Phone 131 773

RONDOFLEX-CHAIN

Fax 1800 060 773

137

RONDOFLEX-CHAIN

CORE COLOUR INDENTIFICATION Control and power conductors are light coloured wi th numbers printed in black for easy indentification and include a green/yellow earth conductor. Selection and ordering data Number of Cores & Nominal Cross-section

Part No.

mm2

(N) GRDGÖU Power cable single core design

138

1x16 1x25 1x35 1x50 1x70 1x95 1x120 1x150 1x185 1x240



Phone 131 773

Conductor diameter



mm

Min mm

Max mm

kg/km

5.7 7.1 8.3 9.8 11.6 13.8 14.9 17.2 18.0 22.5

7.7 10.6 12.1 13.9 15.9 19.1 20.8 23.0 25.8 29.9

9.7 12.6 14.1 15.9 17.9 21.1 22.8 26.0 28.8 32.9

210 325 445 605 830 1120 1390 1740 2130 2830

Fax 1800 060 773


Maximum Permissible tensile force N

240 375 525 750 1050 1425 1800 2250 2775 3600

Phone 131 773

Unenclosed Spaced

Unenclosed Touching

A

A

110 150 185 230 290 360 420 485 570 680

86 115 145 175 225 280 325 375 435 520

Fax 1800 060 773

139

RONDOFLEX-CHAIN

RONDOFLEX-CHAIN

CORE COLOUR INDENTIFICATION Control and power conductors are light coloured wi th numbers printed in black for easy indentification and include a green/yellow earth conductor. Selection and ordering data Number of Cores & Nominal Cross-section

Part No.

mm2

(N) GRDGÖU Power cable single core design

138

1x16 1x25 1x35 1x50 1x70 1x95 1x120 1x150 1x185 1x240


Phone 131 773


Conductor diameter



mm

Min mm

Max mm

kg/km

5.7 7.1 8.3 9.8 11.6 13.8 14.9 17.2 18.0 22.5

7.7 10.6 12.1 13.9 15.9 19.1 20.8 23.0 25.8 29.9

9.7 12.6 14.1 15.9 17.9 21.1 22.8 26.0 28.8 32.9

210 325 445 605 830 1120 1390 1740 2130 2830

Fax 1800 060 773


Maximum Permissible tensile force N

240 375 525 750 1050 1425 1800 2250 2775 3600

Phone 131 773

RONDOFLEX-CHAIN

Unenclosed Spaced

Unenclosed Touching

A

A

110 150 185 230 290 360 420 485 570 680

86 115 145 175 225 280 325 375 435 520

Fax 1800 060 773

139

RONDOFLEX-CHAIN

Selection and ordering data Number of Cores & Nominal

Part No.

Conductor diameter


Approx. Net Weight

Maximum Permissible for 1000 m

Cross-section mm2

mm

Min mm

Max mm

kg/km

Unenclosed Touching

A

A

(N)GRDGCGÖU Power cable, single core design, screened

1x16C 1x25C 1x35C 1x50C 1x70C 1x95C 1x120C 1x150C 1x185C 1x240C


5.7 7.1 8.3 9.8 11.6 13.8 14.9 17.2 18.0 22.5

10.1 12.8 13.9 15.7 18.7 20.8 22.8 25.6 27.8 31.9

12.1 14.8 15.9 17.7 20.7 22.8 24.8 28.6 30.8 34.9

320 450 555 745 1090 1330 1580 2000 2330 3130

240 375 525 750 1050 1425 1800 2250 2775 3600

110 150 185 230 290 360 420 485 570 680

86 115 145 175 225 280 325 375 435 520

(N)GRDGÖU-J Power cable, 3/4 - core design

4x4 4x6 4x10 4x16 4x25 3x50+3x25/3

5DG4 111 5DG4 112 5DG4 113 5DG4 114 5DG4 115 5DG4 117

2.9 3.6 4.6 5.9 7.2 10.0

12.7 14.2 16.6 20.0 25.9 31.5

14.7 16.2 18.6 22.0 28.9 34.5

325 435 650 960 1580 2510

240 360 600 960 1500 2250

38 48 66 88 120 180

35 45 62 83 110 170

140


Phone 131 773

Fax 1800 060 773


N

Unenclosed Spaced tensile force

Phone 131 773

Fax 1800 060 773

141

RONDOFLEX-CHAIN

RONDOFLEX-CHAIN

Selection and ordering data Number of Cores & Nominal

Part No.

Conductor diameter


Approx. Net Weight

Maximum Permissible for 1000 m

Cross-section mm2

mm

Min mm

Max mm

kg/km

Unenclosed Touching

A

A

(N)GRDGCGÖU Power cable, single core design, screened

1x16C 1x25C 1x35C 1x50C 1x70C 1x95C 1x120C 1x150C 1x185C 1x240C


5.7 7.1 8.3 9.8 11.6 13.8 14.9 17.2 18.0 22.5

10.1 12.8 13.9 15.7 18.7 20.8 22.8 25.6 27.8 31.9

12.1 14.8 15.9 17.7 20.7 22.8 24.8 28.6 30.8 34.9

320 450 555 745 1090 1330 1580 2000 2330 3130

240 375 525 750 1050 1425 1800 2250 2775 3600

110 150 185 230 290 360 420 485 570 680

86 115 145 175 225 280 325 375 435 520

(N)GRDGÖU-J Power cable, 3/4 - core design

4x4 4x6 4x10 4x16 4x25 3x50+3x25/3

5DG4 111 5DG4 112 5DG4 113 5DG4 114 5DG4 115 5DG4 117

2.9 3.6 4.6 5.9 7.2 10.0

12.7 14.2 16.6 20.0 25.9 31.5

14.7 16.2 18.6 22.0 28.9 34.5

325 435 650 960 1580 2510

240 360 600 960 1500 2250

38 48 66 88 120 180

35 45 62 83 110 170

140

Phone 131 773


Fax 1800 060 773


N

Unenclosed Spaced tensile force

Phone 131 773

RONDOFLEX-CHAIN

Fax 1800 060 773

141

RONDOFLEX-CHAIN


Part No.

mm2

Conductor diameter



mm

Min mm

Max mm

kg/km


Unenclosed Touching

A

A

(N)GRDGCGÖU-J Power cable, 3/4 - core design overall screened

4x2,5C 4x4C 4x6C 4x10C 3x16+3x2,5C 3x25+3x4C 3x35+3x6C 3x50+3x10C

5DG4 240 5DG4 241 5DG4 242 5DG4 243 5DG4 254 5DG4 255 5DG4 256 5DG4 257

1.9 2.9 3.6 4.6 5.9 7.2 8.1 10.0

11.3 15.7 17.0 19.7 20.4 25.8 28.6 35.0

13.3 17.7 19.0 21.7 22.4 28.8 31.6 38.0

390 505 650 930 1070 1810 2220 3090

150 240 360 600 720 1125 1575 2250

28 38 48 66 88 120 145 180

26 35 45 62 83 110 135 170

(N)GRDGÖU-J Power cable, 5 & 7 - core design

7x4 5x6 5x10 5x16

5DG4 171 5DG4 122 5DG4 123 5DG4 124

2.9 3.6 4.6 5.9

16.7 15.8 19.7 22.8

18.7 17.8 21.7 24.8

535 535 850 1220

420 450 750 1200

38 48 66 88

35 45 62 83

142


Phone 131 773

Fax 1800 060 773


N

Unenclosed Spaced

Phone 131 773

Fax 1800 060 773

143

RONDOFLEX-CHAIN

RONDOFLEX-CHAIN


Part No.

mm2

Conductor diameter



mm

Min mm

Max mm

kg/km


Unenclosed Touching

A

A

(N)GRDGCGÖU-J Power cable, 3/4 - core design overall screened

4x2,5C 4x4C 4x6C 4x10C 3x16+3x2,5C 3x25+3x4C 3x35+3x6C 3x50+3x10C

5DG4 240 5DG4 241 5DG4 242 5DG4 243 5DG4 254 5DG4 255 5DG4 256 5DG4 257

1.9 2.9 3.6 4.6 5.9 7.2 8.1 10.0

11.3 15.7 17.0 19.7 20.4 25.8 28.6 35.0

13.3 17.7 19.0 21.7 22.4 28.8 31.6 38.0

390 505 650 930 1070 1810 2220 3090

150 240 360 600 720 1125 1575 2250

28 38 48 66 88 120 145 180

26 35 45 62 83 110 135 170

(N)GRDGÖU-J Power cable, 5 & 7 - core design

7x4 5x6 5x10 5x16

5DG4 171 5DG4 122 5DG4 123 5DG4 124

2.9 3.6 4.6 5.9

16.7 15.8 19.7 22.8

18.7 17.8 21.7 24.8

535 535 850 1220

420 450 750 1200

38 48 66 88

35 45 62 83

142

Phone 131 773


Fax 1800 060 773


N

Unenclosed Spaced

Phone 131 773

RONDOFLEX-CHAIN

Fax 1800 060 773

143

RONDOFLEX-CHAIN


Part No.

mm2

Conductor diameter



mm

Min mm

Max mm

kg/km


Unenclosed Spaced

Unenclosed Touching

N

A

A

(N)GRDGÖU-J control cable, overall screened

12x1.5C 5x2.5C

5DG4 252 5DG4 260

1.5 1.9

14.7 12.7

16.7 14.7

440 435

270 188

20 28

19 26

(N)GRDGÖU-J control cable

12x1.5 24x1.5 7x2.5 12x2.5 18x2.5 24x2.5

5DG4 152 5DG4 154 5DG4 141 5DG4 190 5DG4 191 5DG4 192

1.5 1.5 1.9 1.9 1.9 1.9

11.7 17.1 11.3 13.6 16.9 22.5

13.7 19.1 13.3 15.6 18.9 24.5

305 705 290 485 760 1010

270 540 263 450 675 900

20 20 28 28 28 28

19 19 26 26 26 26

144


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

145

RONDOFLEX-CHAIN

RONDOFLEX-CHAIN


Part No.

mm2

Conductor diameter



mm

Min mm

Max mm

kg/km


Unenclosed Spaced

Unenclosed Touching

N

A

A

(N)GRDGÖU-J control cable, overall screened

12x1.5C 5x2.5C

5DG4 252 5DG4 260

1.5 1.9

14.7 12.7

16.7 14.7

440 435

270 188

20 28

19 26

(N)GRDGÖU-J control cable

12x1.5 24x1.5 7x2.5 12x2.5 18x2.5 24x2.5

5DG4 152 5DG4 154 5DG4 141 5DG4 190 5DG4 191 5DG4 192

1.5 1.5 1.9 1.9 1.9 1.9

11.7 17.1 11.3 13.6 16.9 22.5

13.7 19.1 13.3 15.6 18.9 24.5

305 705 290 485 760 1010

270 540 263 450 675 900

20 20 28 28 28 28

19 19 26 26 26 26

144


Phone 131 773

Fax 1800 060 773


Phone 131 773

RONDOFLEX-CHAIN

Fax 1800 060 773

145

RONDOFLEX-CHAIN


Part No.

Conductor Diameter

mm



Min mm

Max mm

kg/km

N

260 260

500 500

135 625 605 730 1120

15 60 60 90 180

Fibre optic cable

6xG62,5/125µ 12xG62,5/125µ

5DG4 290 5DG4 291

-

14 14

16 16

(N)GRDGÖU-J Bus cable

1x(2x0.5)C 4x(2x0.5)C (4x2x0.5)C 6x(2x0.5)C 6x(2x1)C

5DG4 --5DG4 280 5DG4 --5DG4 --5DG4 ---

0.9 0.9 0.9 0.9 1.3

8 19 19.2 20.2 26.3

10 21 21.2 22.2 29.3

146


Phone 131 773

Fax 1800 060 773

Maximum permissible tensile force


Phone 131 773

Fax 1800 060 773

147

RONDOFLEX-CHAIN

RONDOFLEX-CHAIN


Part No.

Conductor Diameter

mm



Min mm

Max mm

kg/km

N

260 260

500 500

135 625 605 730 1120

15 60 60 90 180

Fibre optic cable

6xG62,5/125µ 12xG62,5/125µ

5DG4 290 5DG4 291

-

14 14

16 16

(N)GRDGÖU-J Bus cable

1x(2x0.5)C 4x(2x0.5)C (4x2x0.5)C 6x(2x0.5)C 6x(2x1)C

5DG4 --5DG4 280 5DG4 --5DG4 --5DG4 ---

0.9 0.9 0.9 0.9 1.3

8 19 19.2 20.2 26.3

10 21 21.2 22.2 29.3

146


Phone 131 773

Fax 1800 060 773



Phone 131 773

Fax 1800 060 773

PLANOFLEX

147

PLANOFLEX

Flat Festoon Crane Cables



-55 °C 90 °C 250 °C -35 °C

MINIMUM BENDING RADII The recommended minimum bending radii is dependent on the cable thickness and should be observed to ensure operating reliability. cables up to 8mm thick = 3 x cable thickness cables up to 12mm thick = 4 x cable thickness cables above 12mm thick = 5 x cable thickness



Festoon gantry cranes Wharf & port facilities Mine sites & cold stores Container Cranes Timber & refuse cranes Rubber tyred gantries Trippers Steelworks & ladle cranes

Current ratings are based on a continuous operati ng ambient temperature of 40 °C. At other temperatures these values must be converted using the following table. °C Factor

TENSILE STRENGTH

DESIGN PLANOFLE X cables consist of extra finely stranded copper conductors with a short length of lay to provide a high degree of flexibility. PROTOLON elastomer R-EP-90 insulation provides improved current carrying capacities and the cable is sheathed overall with HD-PCP-90 Polychloroprene which is oil resistant and flame retardant, remaining flexible at sub-zero temperatures, and withstands high ambient. The construction is in accordance with the Australian Standards AS 1125, AS 3116, AS 3191 and DIN VDE 0250 pt 80 9. PLAN OFLEX is UL approved, Certificate File No. E113313.

148


15 20 25 30 35 40 45 50 55 60 65 70 75 80 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

Phone 131 773

Fax 1800 060 773


VOLTAGE RATING -

Rated Voltage: (multicore control) Uo/U = 380/66 0V (power) Uo/U = 0.6/1kV - AC test voltage = 2kV * The cable is designated 300/5 00V in accordance with VDE/IEC and meets or exceeds the Australian Standard AS 3116 for the stated voltage ratings.


Phone 131 773

Fax 1800 060 773

149

PLANOFLEX

PLANOFLEX

Flat Festoon Crane Cables



-55 °C 90 °C 250 °C -35 °C

MINIMUM BENDING RADII The recommended minimum bending radii is dependent on the cable thickness and should be observed to ensure operating reliability. cables up to 8mm thick = 3 x cable thickness cables up to 12mm thick = 4 x cable thickness cables above 12mm thick = 5 x cable thickness



Festoon gantry cranes Wharf & port facilities Mine sites & cold stores Container Cranes Timber & refuse cranes Rubber tyred gantries Trippers Steelworks & ladle cranes

Current ratings are based on a continuous operati ng ambient temperature of 40 °C. At other temperatures these values must be converted using the following table. °C Factor

TENSILE STRENGTH

DESIGN PLANOFLE X cables consist of extra finely stranded copper conductors with a short length of lay to provide a high degree of flexibility. PROTOLON elastomer R-EP-90 insulation provides improved current carrying capacities and the cable is sheathed overall with HD-PCP-90 Polychloroprene which is oil resistant and flame retardant, remaining flexible at sub-zero temperatures, and withstands high ambient. The construction is in accordance with the Australian Standards AS 1125, AS 3116, AS 3191 and DIN VDE 0250 pt 80 9. PLAN OFLEX is UL approved, Certificate File No. E113313.

148


15 20 25 30 35 40 45 50 55 60 65 70 75 80 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

Phone 131 773

Fax 1800 060 773


VOLTAGE RATING -

Rated Voltage: (multicore control) Uo/U = 380/66 0V (power) Uo/U = 0.6/1kV - AC test voltage = 2kV * The cable is designated 300/5 00V in accordance with VDE/IEC and meets or exceeds the Australian Standard AS 3116 for the stated voltage ratings.


Phone 131 773

Fax 1800 060 773

PLANOFLEX

PLANOFLEX

SCREENED CONTROL/DATA CORES Individually screened and twisted screened pair constructions have been developed to enable interference free data/PLC transmission. Screens consist of tinned copper wire braid with 95% coverage with an extruded polymer skin to bond the screen to the insulation and enable greater internal screen protection. Attenuation data for these screened cores at various transmiss ion rates is listed in tables 6.8 and 6.9 on Page 172/173. Integrated fibre optics are also available.

CORE COLOUR IDENTIFICATION Control cables (up to incl. 2.5mm2)

149

- black cores sequentially numbered, including a green/yellow earth

4 Core 7 Core

- blue, brown, black and green/yellow - black cores sequentially numbered, including a green/yellow earth core

NOTES The 7 core design permits two three phase supplies to be incorporated within a single cable, each circuit sharing the full size earth. For the system design the length of cable required for a festoon is approximately +10% on the total trolley length. For large or fast moving systems the stronger power cables should have a shorter loop depth than the lighter control cables. These types of festoons must always be fitted with tow ropes to limit whiplash and conductor stress on acceleration and braking.

Selection and ordering data Number of Cores x Conductor Size

PLANOFLEX Control Cable

PLANOFLEX Power Cable

150

mm2 4 x 1.5 7 x 1.5 8 x 1.5 10 x 1.5 12 x 1.5 24 x 1.5 4 x 2.5 7 x 2.5 8 x 2.5 12 x 2.5 24 x 2.5 4x4 4x6 4 x 10 4 x 16 4 x 25 4 x 35 4 x 50 4 x 70 4 x 95


Part No.

5DG5 711 5DG5 714 5DG5 715 5DG5 717 5DG5 718 5DG5 720 5DG5 721 5DG5 724 5DG5 725 5DG5 728 5DG5 730 5DG5 731 5DG5 741 5DG5 765 5DG5 766 5DG5 767 5DG5 768 5DG5 770 5DG5 771 5DG5 772

Phone 131 773



mm 85 x 0.16

Max mm 1.7 1.7

140 x 0.16

2.5 2.5

290 x 0.16 190 x 0.21 320 x 0.21 475 x 0.20 741 x 0.20 269 x 0.39 385 x 0.39 546 x 0.39 725 x 0.39

Fax 1800 060 773

2.8 3.5 4.5 5.7 7.1 8.3 9.8 11.4 13.8

Cable Overall dimension Thickness x Width Min mm 5.2 x 14.5 5.2 x 24.5 5.2 x 27.5 5.8 x 35.0 5.8 x 41.0 11.5 x 50.5 6.6 x 19.0 6.6 x 32.0 6.6 x 35.5 7.2 x 53.5 15.0 x 65.5 8.0 x 23.0 8.8 x 25.5 10.0 x 31.5 12.0 x 37.0 13.5 x 44.5 16.0 x 51.5 18.5 x 60.0 21.0 x 68.5 23.5 x 78.0


Max mm 6.2 x 17.0 6.2 x 27.0 6.2 x 30.5 7.0 x 39.0 7.0 x 45.0 13.5 x 55.5 7.8 x 21.5 7.8 x 35.5 7.8 x 39.5 8.4 x 58.5 17.0 x 72.0 9.4 x 26.0 10.0 x 28.5 12.0 x 35.0 14.0 x 41.0 16.0 x 49.0 18.0 x 56.5 21.0 x 65.5 23.5 x 75.5 26.5 x 85.5

Phone 131 773

Cable Weight

Unenclosed Spaced

kg/km 155 265 295 405 480 1010 255 440 495 790 1690 380 490 750 1080 1590 2110 2950 4020 5210

A 20 20 20 20 20 20 28 28 28 28 28 38 48 66 88 120 145 180 230 285

Fax 1800 060 773

151

PLANOFLEX

PLANOFLEX

SCREENED CONTROL/DATA CORES Individually screened and twisted screened pair constructions have been developed to enable interference free data/PLC transmission. Screens consist of tinned copper wire braid with 95% coverage with an extruded polymer skin to bond the screen to the insulation and enable greater internal screen protection. Attenuation data for these screened cores at various transmiss ion rates is listed in tables 6.8 and 6.9 on Page 172/173. Integrated fibre optics are also available.

CORE COLOUR IDENTIFICATION Control cables (up to incl. 2.5mm2)

- black cores sequentially numbered, including a green/yellow earth

4 Core 7 Core

- blue, brown, black and green/yellow - black cores sequentially numbered, including a green/yellow earth core

NOTES The 7 core design permits two three phase supplies to be incorporated within a single cable, each circuit sharing the full size earth. For the system design the length of cable required for a festoon is approximately +10% on the total trolley length. For large or fast moving systems the stronger power cables should have a shorter loop depth than the lighter control cables. These types of festoons must always be fitted with tow ropes to limit whiplash and conductor stress on acceleration and braking.

Selection and ordering data Number of Cores x Conductor Size

PLANOFLEX Control Cable

PLANOFLEX Power Cable

150

Part No.

mm2 4 x 1.5 7 x 1.5 8 x 1.5 10 x 1.5 12 x 1.5 24 x 1.5 4 x 2.5 7 x 2.5 8 x 2.5 12 x 2.5 24 x 2.5 4x4 4x6 4 x 10 4 x 16 4 x 25 4 x 35 4 x 50 4 x 70 4 x 95


5DG5 711 5DG5 714 5DG5 715 5DG5 717 5DG5 718 5DG5 720 5DG5 721 5DG5 724 5DG5 725 5DG5 728 5DG5 730 5DG5 731 5DG5 741 5DG5 765 5DG5 766 5DG5 767 5DG5 768 5DG5 770 5DG5 771 5DG5 772

Phone 131 773



mm 85 x 0.16

Max mm 1.7 1.7

140 x 0.16

2.5 2.5

290 x 0.16 190 x 0.21 320 x 0.21 475 x 0.20 741 x 0.20 269 x 0.39 385 x 0.39 546 x 0.39 725 x 0.39

Fax 1800 060 773

2.8 3.5 4.5 5.7 7.1 8.3 9.8 11.4 13.8

Cable Overall dimension Thickness x Width Min mm 5.2 x 14.5 5.2 x 24.5 5.2 x 27.5 5.8 x 35.0 5.8 x 41.0 11.5 x 50.5 6.6 x 19.0 6.6 x 32.0 6.6 x 35.5 7.2 x 53.5 15.0 x 65.5 8.0 x 23.0 8.8 x 25.5 10.0 x 31.5 12.0 x 37.0 13.5 x 44.5 16.0 x 51.5 18.5 x 60.0 21.0 x 68.5 23.5 x 78.0


Max mm 6.2 x 17.0 6.2 x 27.0 6.2 x 30.5 7.0 x 39.0 7.0 x 45.0 13.5 x 55.5 7.8 x 21.5 7.8 x 35.5 7.8 x 39.5 8.4 x 58.5 17.0 x 72.0 9.4 x 26.0 10.0 x 28.5 12.0 x 35.0 14.0 x 41.0 16.0 x 49.0 18.0 x 56.5 21.0 x 65.5 23.5 x 75.5 26.5 x 85.5

Phone 131 773

Cable Weight

Unenclosed Spaced

kg/km 155 265 295 405 480 1010 255 440 495 790 1690 380 490 750 1080 1590 2110 2950 4020 5210

A 20 20 20 20 20 20 28 28 28 28 28 38 48 66 88 120 145 180 230 285

Fax 1800 060 773

PLANOFLEX

151

PLANOFLEX


Number of Cores x Conductor Size

PLANOFLEX 7 Core Cable

Individually Screened Data Cores and Pairs

Part No.

mm2 7x4 7x6 7 x 10 7 x 16 7 x 25 7 x 35

4 x 1 (c) 4 x (2x1) (c) 12 x 1 (c) 4 x 1.5 (c) 8 x 1.5 (c) 12 x 1.5 (c) 6 x (2x2.5) (c)



Cable Overall dimension Thickness x Width

Cable Weight

Unenclosed Spaced

5DG5 734 5DG5 744 5DG5 865 5DG5 866 5DG5 867 5DG5 868

mm 290 x 0.16 190 x 0.21 320 x 0.21 510 x 0.21 780 x 0.21 280 x 0.41

Max mm 3.2 3.9 5.2 6.3 8.0 9.2

Min mm 8.0 x 38.0 8.8 x 42.5 10.5 x 53.5 12.5 x 65.5 15.0 x 77.0 16.5 x 87.5

Max mm 9.4 x 42.0 10.0 x 47.0 12.5 x 59.0 14.5 x 69.6 17.0 x 84.0 18.5 x 96.0

kg/km 655 840 1350 1940 2870 3770

A 38 48 66 88 120 145

5DG5 673 5DG5 890 5DG5 670 5DG5 880 5DG5 884 5DG5 888 5DG5 898

54 x 0.15 54 x 0.15 54 x 0.15 85 x 0.16 85 x 0.16 85 x 0.16 140 x 0.16

1.25 1.25 1.25 1.7 1.7 1.7 2.5

5.2 x 15.5 10.5 x 33.1 6.6 x 48.2 6.9 x 18.5 6.9 x 35.0 7.5 x 52.0 14.8 x 61.5

6.2 x 18.0 12.0 x 35.1 7.1 x 51.5 7.4 x 19.5 7.4 x 38.0 8.0 x 56.0 15.6 x 65.0

150 665 655 250 510 820 1800

16 16 16 20 20 20 28

(c) indicates individually screened cores or twisted screened pairs

152


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

153

PLANOFLEX

PLANOFLEX


Number of Cores x Conductor Size

mm2 7x4 7x6 7 x 10 7 x 16 7 x 25 7 x 35

PLANOFLEX 7 Core Cable

Individually Screened Data Cores and Pairs

Part No.

4 x 1 (c) 4 x (2x1) (c) 12 x 1 (c) 4 x 1.5 (c) 8 x 1.5 (c) 12 x 1.5 (c) 6 x (2x2.5) (c)



Cable Overall dimension Thickness x Width

Cable Weight

Unenclosed Spaced

5DG5 734 5DG5 744 5DG5 865 5DG5 866 5DG5 867 5DG5 868

mm 290 x 0.16 190 x 0.21 320 x 0.21 510 x 0.21 780 x 0.21 280 x 0.41

Max mm 3.2 3.9 5.2 6.3 8.0 9.2

Min mm 8.0 x 38.0 8.8 x 42.5 10.5 x 53.5 12.5 x 65.5 15.0 x 77.0 16.5 x 87.5

Max mm 9.4 x 42.0 10.0 x 47.0 12.5 x 59.0 14.5 x 69.6 17.0 x 84.0 18.5 x 96.0

kg/km 655 840 1350 1940 2870 3770

A 38 48 66 88 120 145

5DG5 673 5DG5 890 5DG5 670 5DG5 880 5DG5 884 5DG5 888 5DG5 898

54 x 0.15 54 x 0.15 54 x 0.15 85 x 0.16 85 x 0.16 85 x 0.16 140 x 0.16

1.25 1.25 1.25 1.7 1.7 1.7 2.5

5.2 x 15.5 10.5 x 33.1 6.6 x 48.2 6.9 x 18.5 6.9 x 35.0 7.5 x 52.0 14.8 x 61.5

6.2 x 18.0 12.0 x 35.1 7.1 x 51.5 7.4 x 19.5 7.4 x 38.0 8.0 x 56.0 15.6 x 65.0

150 665 655 250 510 820 1800

16 16 16 20 20 20 28

(c) indicates individually screened cores or twisted screened pairs

152


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

OPTOFLEX (M)

153

OPTOFLEX (M)

Flexible Rubber Sheathed Fibre Optic Cable

CHEMICAL PARAMETERS Resistance to oil -

Given to DIN VDE 0473, Part 811-2-1, Para.10, EN 60811-2-1, IEC 60811-2-1 Weather resistance - Unrestricted use indoors and outdoors, resistant to ozone, UV and moisture.

ATTENUATION DATA

APPLICATION For optical signal and data transmission in open-pit mining applications, for use on material handling equipment and for fixed installation alongsi de conveyor belts (including mobile conveyor belts).

DESIGN The fibres are enclosed in buffering tube filled with an EFT E natural coloured compound type: 7YI1. The fibres and buffering tube are colour coded for identification of the fibre type. Core arrangement of the six buffering tubes is one layer, specially laid- up around a GFK supporting element (GFK = Glass fibre reinforced plastic). The core arrangement is covered by a special braid consisting of Kevlar threads in a longitudinal lay to increase tensile-strength covering approx. 80% of the surface. The orange outer sheath consists of a 5GM5 PCP compound.

FIBRE-OPTICS The fibre elements are available in the following constructions 50/125 Micron – Graded index fibre 62.5/125 Micron – Graded index fibre E9/125 Micron – Mono mode fibre The inner core diameter of the fibres: 50µm, 62.5µm or 9µm, Diameter over cladding: 125µm. Diameter over coating: 250µm.

Fibre Transmission data Attenuation at 850 nm Attenuation at 1310 nm Attenuation at 1550 nm Bandwidth at 850 nm Bandwidth at 1300 nm Numerical aperture Dispersion value at 1300 nm Dispersion value 1550 nm

50/125

62,5/125

E9/125 Mono mode

2.8 dB/km

3.3 dB/km

-

0.8dB/km

0.9 dB/km

0.4 dB/km

-

-

0.3 dB km

>=400 MHz

>=400 MHz

-

>1200 MHz

>600 MHz

-

0.200 +/- 0.200

0.275 +/- 0.02

0.14 +/- 0,02

-

-

<3.5 ps/nm km

-

-

<18 at ps/nm km

THERMAL PARAMETERS • •

Ambient temperature -30 oC to +60 oC -40 oC to +80 oC

Fully flexible operation Fixed installation

MECHANICAL PARAMETERS Tensile load Torsional stresses Minimum bending radius

154


Phone 131 773

Fax 1800 060 773


Max. 2000 N Max. 100°/m 50mm

Phone 131 773

Fax 1800 060 773

155

OPTOFLEX (M)

OPTOFLEX (M) CHEMICAL PARAMETERS

Flexible Rubber Sheathed Fibre Optic Cable

Resistance to oil -

Given to DIN VDE 0473, Part 811-2-1, Para.10, EN 60811-2-1, IEC 60811-2-1 Weather resistance - Unrestricted use indoors and outdoors, resistant to ozone, UV and moisture.

ATTENUATION DATA

APPLICATION For optical signal and data transmission in open-pit mining applications, for use on material handling equipment and for fixed installation alongsi de conveyor belts (including mobile conveyor belts).

DESIGN The fibres are enclosed in buffering tube filled with an EFT E natural coloured compound type: 7YI1. The fibres and buffering tube are colour coded for identification of the fibre type. Core arrangement of the six buffering tubes is one layer, specially laid- up around a GFK supporting element (GFK = Glass fibre reinforced plastic). The core arrangement is covered by a special braid consisting of Kevlar threads in a longitudinal lay to increase tensile-strength covering approx. 80% of the surface. The orange outer sheath consists of a 5GM5 PCP compound.



50/125

62,5/125

E9/125 Mono mode

2.8 dB/km

3.3 dB/km

-

0.8dB/km

0.9 dB/km

0.4 dB/km

-

-

0.3 dB km

>=400 MHz

>=400 MHz

-

>1200 MHz

>600 MHz

-

0.200 +/- 0.200

0.275 +/- 0.02

0.14 +/- 0,02

-

-

<3.5 ps/nm km

-

-

<18 at ps/nm km

THERMAL PARAMETERS Ambient temperature -30 oC to +60 oC -40 oC to +80 oC


• •

MECHANICAL PARAMETERS Tensile load Torsional stresses Minimum bending radius

154

Phone 131 773


Fax 1800 060 773


Max. 2000 N Max. 100°/m 50mm

Phone 131 773

OPTOFLEX (M)

Fax 1800 060 773

155

OPTOFLEX (M)

APPROVALS/ STANDARDS Based on DIN VDE 08 88, MSHA -SC 189-1, FDDI, (refer also to DIN VDE 0298, Part 3). Additional mechanical tests - Tensile load test, transverse pressure test, reversed bending test, roller bending test, torsional stress test, water compatibility according to HD 22.16 Selection and ordering data Number of Fibres & Fibre Type

Part No.

Maximum overall diameter

Bending radius for fixed installation

Fibre attenuation on at 850nm


Fibre attenuation at 1550nm

mm

mm

dBb/km

dB/km

dB/km

5DG8 028 5DG8 030 5DG8 027

10 10 10

50 50 50

2,8 2,8 2,8

0,8 0,8 0,8

-

0,2 +/- 0,02 0,2 +/- 0,02 0,2 +/- 0,02

5DG8 021 5DG8 022 5DG8 024

10 10 10

50 50 50

3,3 3,3 3,3

0,9 0,9 0,9

-

0,275 +/- 0,02 0,275 +/- 0,02 0,275 +/- 0,02

5DG8 031 5DG8 032 5DG8 033 5DG8 034

10 10 10 10

50 50 50 50

-

0,4 0,4 0,4 0,4

0,3 0,3 0,3 0,3

mm

Multi Mode 6x1 G50/125 6x2 G50/125 6x3 G50/125 6x1 G62,5/125 6x2 G62,5/125 6x3 G62,5/125 Mono Mode 6x1 E9/125 6x2 E9/125 6x3 E9/125 6x4 E9/125

156


Phone 131 773

Fax 1800 060 773

Numerical aperature

-


Band width at 1300nm

Approx. Net Weight for 1000m


MHz

kg

N

>1200 >1200 >1200

10 0 10 0 100

200 0 200 0 200 0

>600 >600 >600

100 100 100

2000 2000 2000

-

100 100 100 100

200 0 200 0 200 0 200 0

Phone 131 773

Fax 1800 060 773

157

OPTOFLEX (M)

OPTOFLEX (M)

APPROVALS/ STANDARDS Based on DIN VDE 08 88, MSHA -SC 189-1, FDDI, (refer also to DIN VDE 0298, Part 3). Additional mechanical tests - Tensile load test, transverse pressure test, reversed bending test, roller bending test, torsional stress test, water compatibility according to HD 22.16 Selection and ordering data Number of Fibres & Fibre Type

Part No.


Bending radius for fixed installation



Fibre attenuation at 1550nm

mm

mm

dBb/km

dB/km

dB/km

5DG8 028 5DG8 030 5DG8 027

10 10 10

50 50 50

2,8 2,8 2,8

0,8 0,8 0,8

-

0,2 +/- 0,02 0,2 +/- 0,02 0,2 +/- 0,02

5DG8 021 5DG8 022 5DG8 024

10 10 10

50 50 50

3,3 3,3 3,3

0,9 0,9 0,9

-

0,275 +/- 0,02 0,275 +/- 0,02 0,275 +/- 0,02

5DG8 031 5DG8 032 5DG8 033 5DG8 034

10 10 10 10

50 50 50 50

-

0,4 0,4 0,4 0,4

0,3 0,3 0,3 0,3

mm

Multi Mode 6x1 G50/125 6x2 G50/125 6x3 G50/125 6x1 G62,5/125 6x2 G62,5/125 6x3 G62,5/125 Mono Mode 6x1 E9/125 6x2 E9/125 6x3 E9/125 6x4 E9/125

156


Phone 131 773

Fax 1800 060 773

Numerical aperature

-


Band width at 1300nm

Approx. Net Weight for 1000m


MHz

kg

N

>1200 >1200 >1200

10 0 10 0 100

200 0 200 0 200 0

>600 >600 >600

100 100 100

2000 2000 2000

-

100 100 100 100

200 0 200 0 200 0 200 0

Phone 131 773

Fax 1800 060 773

OPTOFLEX (F.O)

OPTOFLEX (F.O) ATTENUATION DATA

Fibre Optic Reeling and Festoon Cable

APPLICATION Flexible fibre optic cable for signal and data transmission on cranes and material handling equipment; suitable for cable handling systems, such as reels, festoon systems, cable tenders, etc. High data rates at a large bandwidth have absolute immunity to electromagnetic interference.

DESIGN The fibres are enclosed in a buffering tube filled with an EFTE natural coloured compound type: 7YI1. For identification the fibres and buffering tube are colour coded for identification of the fibre type The six buffering tubes are specially laid-up in one layer around a GFK supporting element (GFK = Glass fibre reinforced plastic). The core arrangement is covered by a special braid consi sting of polyester threads covering approx. 80% of the surface. The black outer sheath consists of a 5GM5 PCP compound with a wall thickness of 2.6 mm.


CHEMICAL PARAMETERS Resistance to oil Given to DIN VDE 0473, Part 811-2-1 Para.10 Weather resistance - Unrestricted use indoors and outdoors, resistant to ozone, UV and moisture.

158


157

Phone 131 773

Fax 1800 060 773


50/125

62,5/125

E9/125 Mono mode

2.8 dB/km

3.3 dB/km

-

0.8dB/km

0.9 dB/km

0.4 dB/km

-

-

0.3 dB km

>=400 MHz

>=400 MHz

-

>1200 MHz

>600 MHz

-

0.200 +/- 0.200

0.275 +/- 0.02

0.14 +/- 0,02

-

-

<3.5 ps/nm km

-

-

<3.5 ps/nm km




MECHANICAL PARAMETERS Tensile load Torsional stresses Minimum bending radius fixed installation and festoon system. On reels and cable tenders. Minimum distance with S-type directional changes (D=cable diameter) Sales & Order Processing

Max. 500 N Max. 50°/m 125 mm

250 mm 20 x D

Phone 131 773

Fax 1800 060 773

159

OPTOFLEX (F.O)

OPTOFLEX (F.O) ATTENUATION DATA

Fibre Optic Reeling and Festoon Cable

APPLICATION Flexible fibre optic cable for signal and data transmission on cranes and material handling equipment; suitable for cable handling systems, such as reels, festoon systems, cable tenders, etc. High data rates at a large bandwidth have absolute immunity to electromagnetic interference.

DESIGN The fibres are enclosed in a buffering tube filled with an EFTE natural coloured compound type: 7YI1. For identification the fibres and buffering tube are colour coded for identification of the fibre type The six buffering tubes are specially laid-up in one layer around a GFK supporting element (GFK = Glass fibre reinforced plastic). The core arrangement is covered by a special braid consi sting of polyester threads covering approx. 80% of the surface. The black outer sheath consists of a 5GM5 PCP compound with a wall thickness of 2.6 mm.


CHEMICAL PARAMETERS Resistance to oil Given to DIN VDE 0473, Part 811-2-1 Para.10 Weather resistance - Unrestricted use indoors and outdoors, resistant to ozone, UV and moisture.

158


Phone 131 773

Fax 1800 060 773


50/125

62,5/125

E9/125 Mono mode

2.8 dB/km

3.3 dB/km

-

0.8dB/km

0.9 dB/km

0.4 dB/km

-

-

0.3 dB km

>=400 MHz

>=400 MHz

-

>1200 MHz

>600 MHz

-

0.200 +/- 0.200

0.275 +/- 0.02

0.14 +/- 0,02

-

-

<3.5 ps/nm km

-

-

<3.5 ps/nm km




MECHANICAL PARAMETERS Tensile load Torsional stresses Minimum bending radius fixed installation and festoon system. On reels and cable tenders. Minimum distance with S-type directional changes (D=cable diameter) Sales & Order Processing

Max. 500 N Max. 50°/m 125 mm

250 mm 20 x D

Phone 131 773

OPTOFLEX (F.O)

Fax 1800 060 773

159

OPTOFLEX (F.O)

TRAVEL SPEED

APPROVALS/ STANDARDS

Gantry (reeling operation)

Up to 120 m/min (no random wound reel, cylindrical reel) Up to 240 m/min (festoon, cable tender) No application.

Trolley (festoon systems) Hoist

Based on FDDI, ISO/IEC 9314 Part 3, DIN VDE 0888, MSHA-SC 189-1 Additional tests - Bending and reversed bending test.

Selection and ordering data Number of Fibres & Fibre Type

Part No.

Minimum overall diameter


Approx. Net weight for 1000m


mm

mm

kg

N

14.9 14.9

16.9 16.9

280 280

500 500

14.9 14.9

16.9 16.9

280 280

500 500

5DG8 014 5DG8 012

14.9 14.9

16.9 16.9

280 280

500 500

5DG8 023 5DG8 010

14.9 14.9 14.9

16.9 16.9 16.9

280 280 280

500 500 500

Multi Mode 6G50/125 micron 6G62.5/125 micron 12G50/125 micro n 12G62.5/125 micro n 18G50/125 micro n 18G62.5/125 micro n

5DG8 004 5DG8 002 -

Mono Mode 6E9/125 micron 12E9/125 micro n 18E9/125 micro n

160


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

161

OPTOFLEX (F.O)

OPTOFLEX (F.O)

TRAVEL SPEED

APPROVALS/ STANDARDS

Gantry (reeling operation)

Up to 120 m/min (no random wound reel, cylindrical reel) Up to 240 m/min (festoon, cable tender) No application.

Trolley (festoon systems) Hoist

Based on FDDI, ISO/IEC 9314 Part 3, DIN VDE 0888, MSHA-SC 189-1 Additional tests - Bending and reversed bending test.

Selection and ordering data Number of Fibres & Fibre Type

Part No.

Minimum overall diameter


Approx. Net weight for 1000m


mm

mm

kg

N

14.9 14.9

16.9 16.9

280 280

500 500

14.9 14.9

16.9 16.9

280 280

500 500

5DG8 014 5DG8 012

14.9 14.9

16.9 16.9

280 280

500 500

5DG8 023 5DG8 010

14.9 14.9 14.9

16.9 16.9 16.9

280 280 280

500 500 500

Multi Mode 6G50/125 micron 6G62.5/125 micron 12G50/125 micro n 12G62.5/125 micro n 18G50/125 micro n 18G62.5/125 micro n

5DG8 004 5DG8 002 -

Mono Mode 6E9/125 micron 12E9/125 micro n 18E9/125 micro n

160


Phone 131 773

Fax 1800 060 773


Phone 131 773

SPREADERFLEX

Fax 1800 060 773

161

SPREADERFLEX

Container Crane Spreader Cables


Minimum permissible ambient temperature Maximum permissible conductor temperature Maximum permissible short circuit temperature Minimum ambient temperature for optimum fully flexibleoperation

-55°C 75°C 150°C -20°C

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambient temperature of 40oC. At other temperatures these values must be converted using the following table.

APPLICATION •

Container Crane Spreaders

•

Timber cranes

•

Mobile booms

°C Factor

15 20 25 30 35 40 45 50 55 60 65 70 75 80 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

VOLTAGE RATING

DESIGN This advanced cable design is used for vertical free-fall opera tion in outdoor marine environments that require cable self coiling and uncoiling in a collector basket. This design allows for a heavy construct ion which greatly improves the coiling performance while giving a small cable diameter, reducing the wind effect on the cable. Extra finely stranded copper conductors are insulated with PROTODUR cold resistant PVC. Condu ctors are grouped in bundles around lead beaded weight element cords. The bundles a re textile taped and laid up around the central supporting element that consists of multiple lead bea ded cords with a KEVLAR reinforcing braid. Additional lead beaded weight element cords and textile fillers complete the conductor assembly. A black polyurethane sheath which is resistant to oil, grease, abrasion, and cold temperature is extruded overall. The cable should not be used for applications employing force guiding devices such as reelers, guide rollers or sheaves.

The cable is designated 300/500V in accordance with VDE/IEC. - Rated Voltage: Uo/U = 300/500V - Maximum operating voltages in: 3 phase AC operation Uo/U = 318/550V DC operation Uo/U = 413/825V - AC test voltage = 2kV

OPERATING SPEEDS SPREADERFLEX is suitable for hoist speeds up to 120 m/per minute.

SUSPENSION LENGTH The KEVLAR braided reinforcement messenger is rated to provide a safety factor of five when the cable is suspended vertically for 50 metres. Note: Installation instructions are available on request

CORE COLOUR IDENTIFICATION All control cores are black, sequentially numbered and include a green/ yellow earth core. 162


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

163

SPREADERFLEX

SPREADERFLEX

Container Crane Spreader Cables


Minimum permissible ambient temperature Maximum permissible conductor temperature Maximum permissible short circuit temperature Minimum ambient temperature for optimum fully flexibleoperation

-55°C 75°C 150°C -20°C

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambient temperature of 40oC. At other temperatures these values must be converted using the following table.

APPLICATION •

Container Crane Spreaders

•

Timber cranes

•

Mobile booms

°C Factor

15 20 25 30 35 40 45 50 55 60 65 70 75 80 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

VOLTAGE RATING

DESIGN This advanced cable design is used for vertical free-fall opera tion in outdoor marine environments that require cable self coiling and uncoiling in a collector basket. This design allows for a heavy construct ion which greatly improves the coiling performance while giving a small cable diameter, reducing the wind effect on the cable. Extra finely stranded copper conductors are insulated with PROTODUR cold resistant PVC. Condu ctors are grouped in bundles around lead beaded weight element cords. The bundles a re textile taped and laid up around the central supporting element that consists of multiple lead bea ded cords with a KEVLAR reinforcing braid. Additional lead beaded weight element cords and textile fillers complete the conductor assembly. A black polyurethane sheath which is resistant to oil, grease, abrasion, and cold temperature is extruded overall. The cable should not be used for applications employing force guiding devices such as reelers, guide rollers or sheaves.

The cable is designated 300/500V in accordance with VDE/IEC. - Rated Voltage: Uo/U = 300/500V - Maximum operating voltages in: 3 phase AC operation Uo/U = 318/550V DC operation Uo/U = 413/825V - AC test voltage = 2kV

OPERATING SPEEDS SPREADERFLEX is suitable for hoist speeds up to 120 m/per minute.

SUSPENSION LENGTH The KEVLAR braided reinforcement messenger is rated to provide a safety factor of five when the cable is suspended vertically for 50 metres. Note: Installation instructions are available on request

CORE COLOUR IDENTIFICATION All control cores are black, sequentially numbered and include a green/ yellow earth core. 162


Phone 131 773

Fax 1800 060 773


Phone 131 773

SPREADERFLEX

Fax 1800 060 773

163

SPREADERFLEX

Selection and ordering data No. of Cores x Conductor Size

SPREADERFLEX

164

mm2 48 x 1.0 30 x 2.5 36 x 2.5 42 x 2.5


Part No.

5DE5 797 5DE5 798 5DE5 788 5DE5 790

Phone 131 773


mm 55 x 0.16 76 x 0.21 76 x 0.21 76 x 0.21

Fax 1800 060 773



Max mm 1.5 2.6 2.6 2.6

mm 33.8 33.5 37.8 41.2


Phone 131 773

Cable Weight

kg/km 2250 2360 2800 3530

Unenclosed Spaced

A 16 28 28 28

Fax 1800 060 773

165

SPREADERFLEX

SPREADERFLEX

Selection and ordering data No. of Cores x Conductor Size

SPREADERFLEX

164

mm2 48 x 1.0 30 x 2.5 36 x 2.5 42 x 2.5


Part No.


5DE5 797 5DE5 798 5DE5 788 5DE5 790

Phone 131 773



Max mm 1.5 2.6 2.6 2.6

mm 33.8 33.5 37.8 41.2

mm 55 x 0.16 76 x 0.21 76 x 0.21 76 x 0.21

Fax 1800 060 773


Cable Weight

kg/km 2250 2360 2800 3530

Phone 131 773

Unenclosed Spaced

A 16 28 28 28

Fax 1800 060 773

PENDANTFLEX

165

PENDANTFLEX

Flexible Pendant station and Lift Control Cables with Support Element

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambient temperature of 40oC. At other temperatures these values must be converted using the following factors. °C Factor

APPLICATION • • • • •

Vertical suspension up to 50 mts Hoists Elevators Pendant Control Stations Special design for 150 mtr suspension plus

SUSPENSION LENGTH

DESIGN The cables construction is in accordance with the Australian Standard AS 1979 and VDE 0250. Conductors are finely stranded copper with high grade PROTODUR PVC insulation. The conductors are arranged in concentric layers around the central suspension strand and bound overall with a textile binder and low temperature resistant PVC sheath. The overall screened version employs a tinned copper braided screen for interference suppression between the inner and outer sheath and two individually screened communication cores.


166



Phone 131 773

15 20 25 30 35 40 45 50 55 60 65 70 75 80 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

-30°C 75°C 150°C

The suspension element is able to support the cables weight for the maximum distance stated in the t able with a safety factor of five. Termination of the central support rope should be via steel core hangers or rope thimbles or alternatively with cable stocking supports. When used on pendant controls the support should be terminated within the pushbutton enclosure. NOTE: For installation instructions a detailed leaflet is available on request. “Installation of Lift Control Cables”

VOLTAGE RATINGS -


Uo/U

= 300/500V

Uo/U Uo/U

= 318/550V = 413/825V = 2kV

CORE COLOUR IDENTIFICATION All control cores are black sequentially numbered and include a green/ yellow earth core.

-5°C

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

167

PENDANTFLEX

PENDANTFLEX

Flexible Pendant station and Lift Control Cables with Support Element

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambient temperature of 40oC. At other temperatures these values must be converted using the following factors. °C Factor


Vertical suspension up to 50 mts Hoists Elevators Pendant Control Stations Special design for 150 mtr suspension plus

SUSPENSION LENGTH

DESIGN The cables construction is in accordance with the Australian Standard AS 1979 and VDE 0250. Conductors are finely stranded copper with high grade PROTODUR PVC insulation. The conductors are arranged in concentric layers around the central suspension strand and bound overall with a textile binder and low temperature resistant PVC sheath. The overall screened version employs a tinned copper braided screen for interference suppression between the inner and outer sheath and two individually screened communication cores.



166


15 20 25 30 35 40 45 50 55 60 65 70 75 80 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

Phone 131 773

-30°C 75°C 150°C

The suspension element is able to support the cables weight for the maximum distance stated in the t able with a safety factor of five. Termination of the central support rope should be via steel core hangers or rope thimbles or alternatively with cable stocking supports. When used on pendant controls the support should be terminated within the pushbutton enclosure. NOTE: For installation instructions a detailed leaflet is available on request. “Installation of Lift Control Cables”

VOLTAGE RATINGS -


Uo/U

= 300/500V

Uo/U Uo/U

= 318/550V = 413/825V = 2kV

CORE COLOUR IDENTIFICATION All control cores are black sequentially numbered and include a green/ yellow earth core.

-5°C

Fax 1800 060 773


Phone 131 773

PENDANTFLEX

Fax 1800 060 773

167

PENDANTFLEX

Selection and ordering data No. of Cores x conductor Size

Part No.

Suspension Length

Travelling Speed


mts up to 50

m/sec up to 1.5

mm 30 x 0.21

Max mm 1.5

up to 150

up to 10

30 x 0.21 30 x 0.21

PENDANTFLEX

Overall Screened

mm2 7x1 12 x 1 18 x 1 24 x 1 30 x 1 28 x 1 + 2 x 0.5FM (c) 28 x 1 + 2 x 0.5FM (c)

5DE5 803 5DE5 823 5DE5 833 5DE5 843 5DE5 864 5DE5 715 5DE5 720


Cable overall Diameter

Cable Weight

Unenclosed Spaced

Min 11.3 15.3 15.5 18.5 20.8

Max 13.7 18.5 18.5 21.5 23.8

kg/km 190 340 370 540 680

A 16 16 16 16 16

1.5

23.7

28.2

780

16

1.5

24.9

29.4

910

16

FM (c) indicates individually screened control - telephone cores

168


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

169

PENDANTFLEX

PENDANTFLEX

Selection and ordering data No. of Cores x conductor Size

Part No.

Suspension Length

Travelling Speed


mts up to 50

m/sec up to 1.5

mm 30 x 0.21

Max mm 1.5

up to 150

up to 10

30 x 0.21 30 x 0.21

PENDANTFLEX

Overall Screened

mm2 7x1 12 x 1 18 x 1 24 x 1 30 x 1 28 x 1 + 2 x 0.5FM (c) 28 x 1 + 2 x 0.5FM (c)

5DE5 803 5DE5 823 5DE5 833 5DE5 843 5DE5 864 5DE5 715 5DE5 720


Cable overall Diameter

Cable Weight

Unenclosed Spaced

Min 11.3 15.3 15.5 18.5 20.8

Max 13.7 18.5 18.5 21.5 23.8

kg/km 190 340 370 540 680

A 16 16 16 16 16

1.5

23.7

28.2

780

16

1.5

24.9

29.4

910

16

FM (c) indicates individually screened control - telephone cores

168


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

PROTOMONT XHD

169

PROTOMONT

Extra Heavy Dut y Flexible Mining Cables

OPERATING TEMPERATURES -

Minimum permissible ambient temperature Maximum permissible conductor temperature Maximum permissible short circuit temperature

-40°C 90°C 250°C

MINIMUM BENDING RADII The following minimum recommended bending radii should be observed to ensure operating reliability. For fixed installation 4 x cable diameter When freely flexing 5 x cable diameter

APPLICATION • • • • • •

Above ground mining of coal, iron ore and uranium Quarries Construction & Heavy Industry Drills, pumps & cutters Conveyors 400Hz Installations

DESIGN PROTOMONT heavy duty cables combine flexibility with toughness to provide long service life in aggressive operating conditions. Finely stranded tinned copper conductors are rope laid to form a flexible construction. R-EP-90 elastomer insulation offers a high insulation resistance and excellent current carrying capacity. Each power core has a concentric screen of tinned copper wires and the entire conductor assembly is bound together with a textile tape. B oth the elastomer inner sheath and heavy duty PCP outer sheath protect the cable from mechanical damage. Control cores, when required, are laid up in the three interstices outside the screens. The 5DL2 design is an overall screened version. PROTOMONT is also suitable for 400Hz installations with its symetrical design and core screens.

170


Phone 131 773

Fax 1800 060 773

CURRENT CARRYING CAPACITY Current ratings are based on a continuous operating ambient temperature of 40oC. At other temperatures these values must be converted using the following table. °C Factor

15 20 25 30 35 40 45 50 55 60 65 70 75 80 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

TENSILE STRENGTH The maximum allowable tensile stress on the conductors is 15N/mm 2. This ensures no conductor damage will occur in operation.

VOLTAGE RATING -

-



Uo/U

= 0.6/1kV

Uo/U Uo/U

= 0.7/1.2kV = 0.9/1.8kV = 3kV

Phone 131 773

Fax 1800 060 773

171

PROTOMONT XHD

PROTOMONT

Extra Heavy Dut y Flexible Mining Cables

OPERATING TEMPERATURES -

Minimum permissible ambient temperature Maximum permissible conductor temperature Maximum permissible short circuit temperature

-40°C 90°C 250°C

MINIMUM BENDING RADII The following minimum recommended bending radii should be observed to ensure operating reliability. For fixed installation 4 x cable diameter When freely flexing 5 x cable diameter

APPLICATION • • • • • •

Above ground mining of coal, iron ore and uranium Quarries Construction & Heavy Industry Drills, pumps & cutters Conveyors 400Hz Installations

CURRENT CARRYING CAPACITY Current ratings are based on a continuous operating ambient temperature of 40oC. At other temperatures these values must be converted using the following table. °C Factor

DESIGN PROTOMONT heavy duty cables combine flexibility with toughness to provide long service life in aggressive operating conditions. Finely stranded tinned copper conductors are rope laid to form a flexible construction. R-EP-90 elastomer insulation offers a high insulation resistance and excellent current carrying capacity. Each power core has a concentric screen of tinned copper wires and the entire conductor assembly is bound together with a textile tape. B oth the elastomer inner sheath and heavy duty PCP outer sheath protect the cable from mechanical damage. Control cores, when required, are laid up in the three interstices outside the screens. The 5DL2 design is an overall screened version. PROTOMONT is also suitable for 400Hz installations with its symetrical design and core screens.

170


Phone 131 773

Fax 1800 060 773

15 20 25 30 35 40 45 50 55 60 65 70 75 80 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

TENSILE STRENGTH The maximum allowable tensile stress on the conductors is 15N/mm 2. This ensures no conductor damage will occur in operation.

VOLTAGE RATING -

-



Uo/U

= 0.6/1kV

Uo/U Uo/U

= 0.7/1.2kV = 0.9/1.8kV = 3kV

Phone 131 773


DESIGN

blue, brown & black blue, brown & black black, blue, black, brown, black

Finely stranded tinned copper conductor PROTOLON insulation

CABLE DESCRIPTION

Textile tape and con-centric protective earth conductor

Protomont has a particular description to detail its construction fully. eg., 3 x 25 + 3 x 16/3E indicates 3 power cores each 25 mm2 and 3 split earth screens (one over each power core) totaling 16 mm2. + 3 x 2.5 indicates 3 insulated control cores.

Textile tape Inner

Conductor Reactance Size

172

171

PROTOMONT

PROTOMONT 3 core : Pilots : 5 core :

Fax 1800 060 773

Impedance

Inductance

Capacitance

mH/km

µF/km

sheath

PROTFIRM outer sheath

5DL4

mm2

Ω/km

Ω/km

4 6 10

0.1019 0.0942 0.0924

6.49 4.32 2.49

0.290 0.270 0.370

0.380 0.440 0.480

16 25 35

0.0870 0.0868 0.0821

1.58 1.02 0.725

0.250 0.250 0.240

0.570 0.600 0.690

PROTOLON insulation

50 70 95

0.0812 0.0786 0.0780

0.508 0.363 0.280

0.240 0.230 0.230

0.720 0.840 0.860

Control conductor Textile tape

120 150 185

0.0761 0.0763 0.0757

0.223 0.186 0.158

0.230 0.230 0.230

0.960 1.110 1.190

240 300

0.0749 0.0743

0.131 0.114

0.225 0.223

1.33 1.44


Phone 131 773

Fax 1800 060 773

Finely stranded tinned copper conductor Textile serving

Distributed concentric protective earth conductor Inner sheath PROTFIRM outer sheath

5DM4 Sales & Order Processing

Phone 131 773

Fax 1800 060 773

173

PROTOMONT

PROTOMONT CORE COLOUR IDENTIFICATION 3 core : Pilots : 5 core :

DESIGN

blue, brown & black blue, brown & black black, blue, black, brown, black

Finely stranded tinned copper conductor PROTOLON insulation

CABLE DESCRIPTION

Textile tape and con-centric protective earth conductor

Protomont has a particular description to detail its construction fully. eg., 3 x 25 + 3 x 16/3E indicates 3 power cores each 25 mm2 and 3 split earth screens (one over each power core) totaling 16 mm2. + 3 x 2.5 indicates 3 insulated control cores.

Textile tape Inner

Conductor Reactance Size

172

Impedance

Inductance

Capacitance

mH/km

µF/km

sheath

PROTFIRM outer sheath

5DL4

mm2

Ω/km

Ω/km

4 6 10

0.1019 0.0942 0.0924

6.49 4.32 2.49

0.290 0.270 0.370

0.380 0.440 0.480

16 25 35

0.0870 0.0868 0.0821

1.58 1.02 0.725

0.250 0.250 0.240

0.570 0.600 0.690

PROTOLON insulation

50 70 95

0.0812 0.0786 0.0780

0.508 0.363 0.280

0.240 0.230 0.230

0.720 0.840 0.860

Control conductor Textile tape

120 150 185

0.0761 0.0763 0.0757

0.223 0.186 0.158

0.230 0.230 0.230

0.960 1.110 1.190

240 300

0.0749 0.0743

0.131 0.114

0.225 0.223

1.33 1.44


Phone 131 773

Fax 1800 060 773

Finely stranded tinned copper conductor Textile serving

Distributed concentric protective earth conductor Inner sheath PROTFIRM outer sheath

5DM4 Sales & Order Processing

Phone 131 773

PROTOMONT

Fax 1800 060 773

173

PROTOMONT

Selection and Ordering Data No. of Cores Conductor Size

PROTOMONT 3 Screened Power Cores

PROTOMONT 3 Screened Power Cores including 3 Control Cores

174

mm2 3 x 4 + 3 x 4/3E 3 x 6 + 3 x 6/3E 3 x 10 + 3 x 10/3E 3 x 16 +3 x 16/3E 3 x 25 + 3 x 16/3E 3 x 35 + 3 x 16/3E 3 x 50 + 3 x 25/3E 3 x 70 + 3 x 35/3E 3 x 95 +3 x 50/3E 3 x 120 + 3 x 70/3E 3 x 6 + 3 x 6/3E + 3 x 1.5 3 x 10 + 3 x 10/3E + 3 x 2.5 3 x 16 +3 x 16/3E + 3 x 2.5 3 x 25 + 3 x 16/3E + 3 x 2.5 3 x 35 + 3 x 16/3E + 3 x 2.5 3 x 50 + 3 x 25/3E + 3 x 2.5 3 x 70 + 3 x 35/3E + 3 x 2.5 3 x 95 + 3 x 50/3E + 3 x 2.5


Part No.

5DL4 406 5DL4 407 5DL4 410 5DL4 412 5DL4 713 5DL4 714 5DL4 715 5DL4 716 5DL4 717 5DL4 718 5DM4 730 5DM4 731 5DM4 432 5DM4 733 5DM4 734 5DM4 735 5DM4 736 5DM4 737

Phone 131 773


mm 56 x 0.31 84 x 0.31 80 x 0.41 126 x 0.41 196 x 0.41 276 x 0.41 396 x 0.41 560 x 0.41 740 x 0.41 950x 0.41 84 x 0.31 80 x 0.41 126 x 0.41 196 x 0.41 273 x 0.41 396 x 0.41 560 x 0.41 740 x 0.41

Fax 1800 060 773


Max mm 3.1 3.8 5.0 6.3 8.0 9.2 11.0 13.0 15.2 17.0 3.8 5.0 6.3 8.0 9.2 11.0 13.0 15.2


Cable Weight

Current Carrying Capacity free in Touching air a surface

Min mm 17.0 18.0 21.5 27.0 30.0 35.0 41.0 45.0 51.5 62.0 19.0 23.5 25.5 30.0 35.0 41.0 45.0 51.5

kg/km 490 610 880 1400 1750 2350 3290 4130 5490 6760 650 1120 1300 1800 2390 3320 4170 5530

A 38 48 66 88 120 145 180 230 285 330 48 66 88 120 145 180 230 285


Max mm 19.5 21.0 24.5 30.0 33.5 39.0 45.5 49.5 56.5 68.0 21.5 26.5 29.0 33.5 39.0 45.5 49.5 56.5

Phone 131 773

A 35 45 62 83 110 135 170 215 265 305 45 62 83 110 135 170 215 265

Fax 1800 060 773

175

PROTOMONT

PROTOMONT

Selection and Ordering Data No. of Cores Conductor Size

PROTOMONT 3 Screened Power Cores

PROTOMONT 3 Screened Power Cores including 3 Control Cores

174

mm2 3 x 4 + 3 x 4/3E 3 x 6 + 3 x 6/3E 3 x 10 + 3 x 10/3E 3 x 16 +3 x 16/3E 3 x 25 + 3 x 16/3E 3 x 35 + 3 x 16/3E 3 x 50 + 3 x 25/3E 3 x 70 + 3 x 35/3E 3 x 95 +3 x 50/3E 3 x 120 + 3 x 70/3E 3 x 6 + 3 x 6/3E + 3 x 1.5 3 x 10 + 3 x 10/3E + 3 x 2.5 3 x 16 +3 x 16/3E + 3 x 2.5 3 x 25 + 3 x 16/3E + 3 x 2.5 3 x 35 + 3 x 16/3E + 3 x 2.5 3 x 50 + 3 x 25/3E + 3 x 2.5 3 x 70 + 3 x 35/3E + 3 x 2.5 3 x 95 + 3 x 50/3E + 3 x 2.5


Part No.

5DL4 406 5DL4 407 5DL4 410 5DL4 412 5DL4 713 5DL4 714 5DL4 715 5DL4 716 5DL4 717 5DL4 718 5DM4 730 5DM4 731 5DM4 432 5DM4 733 5DM4 734 5DM4 735 5DM4 736 5DM4 737

Phone 131 773



Max mm 3.1 3.8 5.0 6.3 8.0 9.2 11.0 13.0 15.2 17.0 3.8 5.0 6.3 8.0 9.2 11.0 13.0 15.2

mm 56 x 0.31 84 x 0.31 80 x 0.41 126 x 0.41 196 x 0.41 276 x 0.41 396 x 0.41 560 x 0.41 740 x 0.41 950x 0.41 84 x 0.31 80 x 0.41 126 x 0.41 196 x 0.41 273 x 0.41 396 x 0.41 560 x 0.41 740 x 0.41

Fax 1800 060 773


Cable Weight

Current Carrying Capacity free in Touching air a surface

Min mm 17.0 18.0 21.5 27.0 30.0 35.0 41.0 45.0 51.5 62.0 19.0 23.5 25.5 30.0 35.0 41.0 45.0 51.5

kg/km 490 610 880 1400 1750 2350 3290 4130 5490 6760 650 1120 1300 1800 2390 3320 4170 5530

A 38 48 66 88 120 145 180 230 285 330 48 66 88 120 145 180 230 285


Max mm 19.5 21.0 24.5 30.0 33.5 39.0 45.5 49.5 56.5 68.0 21.5 26.5 29.0 33.5 39.0 45.5 49.5 56.5

Phone 131 773

MINING MSR

A 35 45 62 83 110 135 170 215 265 305 45 62 83 110 135 170 215 265

Fax 1800 060 773

175

MINING MSR

Twisted Pair Data Signal and Control Cables for Mining Installations

MINIMUM BENDING RADII The following minimum recommended bending radii should be observed to ensure operating reliability For fixed installations 4 x cable diameter When freely flexing 5 x cable diameter

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambient temperature of 40oC. At other temperatures these values must be converted using the following factors.


Along Conveyor routes On board data cabling Stackers & reclaimers Freely flexing (non reeling) conditions PLC, data & still video transmissio n

°C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.5 7 0.47 0.34


DESIGN MINING MSR cables consist of finely stranded copper conductors laid up to provide a flexible design. High grade Polyethylene insulation offers improved capacitance values. The cores are twisted in pairs with alternate length of lay to minimise cross talk, they exhibit excellent transmission characteristics even at high data transmission rates. An overall copper braid screen between the inner and outer sheath provides protection against the external interferences of EMI, RFI and high voltage fields. The elastomer inner and outer sheath offers high mechanical strength, is UV stabilised and moisture resistant.

VOLTAGE RATING -

Rated Voltage: Maximum operating voltages: AC test voltage

= 250/250V = 350V (Peak) = 1.5kV

TRANSMISSION DATA Attenuation: 1dB/km at 800 Hz 3dB/km at 100kHz Capacitance: 65 nF/km (max) at 800 Hz

CORE COLOUR IDENTIFICATION All cores are black and sequentially numbered. NOTE: Mining MSR is also available with twisted pairs and quads with a flexible steel wire armour. PE insulated with a PVC inner and outer sheath, this design is subject to manufacture.

176


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

177

MINING MSR

MINING MSR

Twisted Pair Data Signal and Control Cables for Mining Installations

MINIMUM BENDING RADII The following minimum recommended bending radii should be observed to ensure operating reliability For fixed installations 4 x cable diameter When freely flexing 5 x cable diameter

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambient temperature of 40oC. At other temperatures these values must be converted using the following factors.


Along Conveyor routes On board data cabling Stackers & reclaimers Freely flexing (non reeling) conditions PLC, data & still video transmissio n

°C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.5 7 0.47 0.34


DESIGN MINING MSR cables consist of finely stranded copper conductors laid up to provide a flexible design. High grade Polyethylene insulation offers improved capacitance values. The cores are twisted in pairs with alternate length of lay to minimise cross talk, they exhibit excellent transmission characteristics even at high data transmission rates. An overall copper braid screen between the inner and outer sheath provides protection against the external interferences of EMI, RFI and high voltage fields. The elastomer inner and outer sheath offers high mechanical strength, is UV stabilised and moisture resistant.

VOLTAGE RATING -

Rated Voltage: Maximum operating voltages: AC test voltage

= 250/250V = 350V (Peak) = 1.5kV

TRANSMISSION DATA Attenuation: 1dB/km at 800 Hz 3dB/km at 100kHz Capacitance: 65 nF/km (max) at 800 Hz

CORE COLOUR IDENTIFICATION All cores are black and sequentially numbered. NOTE: Mining MSR is also available with twisted pairs and quads with a flexible steel wire armour. PE insulated with a PVC inner and outer sheath, this design is subject to manufacture.

176


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

MINING MSR

177

MINING MSR

Selection and Ordering Data No. of Pairs x Conductor Size

Part No.

mm2 2 x (2 x 1.0) 5 x (2 x 1.0) 10 x (2 x 1.0) 20 x (2 x 1.0)

mm 5DM4 995 5DM4 996 5DM4 997 5DM4 998

No. of Strands x Diameter of Bare Max. Strand Diameter conductor

mm 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21

mm 1.5 1.5 1.5 1.5


mm 12.5 17.6 21.2 27.8

Cable Weight

kg/km 245 440 700 1040

Unenclosed Spaced

A 16 16 16 16

Unenclosed Touching

A 14 14 14 14

Other conductor sizes and core numbers are available subject to manufacture.

178


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

179

MINING MSR

MINING MSR

Selection and Ordering Data No. of Pairs x Conductor Size

Part No.

mm2 2 x (2 x 1.0) 5 x (2 x 1.0) 10 x (2 x 1.0) 20 x (2 x 1.0)

mm 5DM4 995 5DM4 996 5DM4 997 5DM4 998

No. of Strands x Diameter of Bare Max. Strand Diameter conductor

mm 32 x 0.21 32 x 0.21 32 x 0.21 32 x 0.21

mm 1.5 1.5 1.5 1.5


mm 12.5 17.6 21.2 27.8

Cable Weight

Unenclosed Spaced

kg/km 245 440 700 1040

Unenclosed Touching

A 16 16 16 16

A 14 14 14 14

Other conductor sizes and core numbers are available subject to manufacture.

178


Phone 131 773

Fax 1800 060 773

PROTOLON


Phone 131 773

Fax 1800 060 773

179

PROTOLON

High Voltage Reeling and Trailing Cables

APPLICATION PROTOLON reeling and trailing cables are available in various types of constructions are specifically designed to withstand the forces of reeling and forced guidance systems on today’s mobile equipment. A range of designs are available to suit all applications including stackers, reclaimers,shiploders,cranes, shovels,dredges, elctric drills and draglines.

DESIGN Protolon cables are suitable for voltages 0.6/1kV to 33/33kV and are in accordance with the Australian Mining Standard AS 28 02. A complete catalogue on Siemens Protolon is available detailing all constructions, their application and design.

Reeler without

Reeler with roller

Reeler with plane

Trailing and

Fixed Installation

Festoon Systems

guides

guides

angle deflection

draglines

PROTOLON

M

M

+

-

M

M

PROTOLON (SM)-R

+

M

M

-

-

+

PROTOLON (SB)

-

-

-

M

+

-

PROTOLON (SM)

+

M

M

-

-

+

PROTOLON FLAT

-

M

-

-

-

M

M

+

-

Suitable

Not designed for this application

Main field of application

180


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

181

PROTOLON

PROTOLON

High Voltage Reeling and Trailing Cables

APPLICATION PROTOLON reeling and trailing cables are available in various types of constructions are specifically designed to withstand the forces of reeling and forced guidance systems on today’s mobile equipment. A range of designs are available to suit all applications including stackers, reclaimers,shiploders,cranes, shovels,dredges, elctric drills and draglines.

DESIGN Protolon cables are suitable for voltages 0.6/1kV to 33/33kV and are in accordance with the Australian Mining Standard AS 28 02. A complete catalogue on Siemens Protolon is available detailing all constructions, their application and design.

Reeler without

Reeler with roller

Reeler with plane

Trailing and

Fixed Installation

Festoon Systems

guides

guides

angle deflection

draglines

PROTOLON

M

M

+

-

M

M

PROTOLON (SM)-R

+

M

M

-

-

+

PROTOLON (SB)

-

-

-

M

+

-

PROTOLON (SM)

+

M

M

-

-

+

PROTOLON FLAT

-

M

-

-

-

M

M

+

-

Suitable

Not designed for this application

Main field of application

180


Phone 131 773

Fax 1800 060 773


Phone 131 773

PROTOLON

Fax 1800 060 773

181

PROTOLON PROTOLON (N) for stackers and reclaimers, shiploaders, tripper cars, stockpilers and festoons for medium mechanical stresses.

PROTOLON (SM) for high speed,tensile stress applications characterised by dynamic load peaks eg., braided screen high mount container cranes, hoisting equipment, mining machines.

PROTOLON (SM-R) incorporating integrated fibre optics for high speed, high volume data transfer, voice video and digital drive control. This eliminates the need for a separate control reeler.

PROTOLON Single Core designed for voltages up to 22kV for power supply interconnections, transformer drop cable, mobile sustations, over head service line connections and H.V switchboards.

PROTOLON (SB) dragline cable with extra heavy duty sheath and copper wire core screens to withstand the agressive operating conditions of open cut mining.

182


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

183

PROTOLON

PROTOLON PROTOLON (N) for stackers and reclaimers, shiploaders, tripper cars, stockpilers and festoons for medium mechanical stresses.

PROTOLON (SM) for high speed,tensile stress applications characterised by dynamic load peaks eg., braided screen high mount container cranes, hoisting equipment, mining machines.

PROTOLON (SM-R) incorporating integrated fibre optics for high speed, high volume data transfer, voice video and digital drive control. This eliminates the need for a separate control reeler.

PROTOLON Single Core designed for voltages up to 22kV for power supply interconnections, transformer drop cable, mobile sustations, over head service line connections and H.V switchboards.

PROTOLON (SB) dragline cable with extra heavy duty sheath and copper wire core screens to withstand the agressive operating conditions of open cut mining.

182


Phone 131 773

Fax 1800 060 773


SINGLE CORE 22KV FLEX

Phone 131 773

Fax 1800 060 773

183


Flexible high voltage cable for high mechanical stresses


APPLICATION • • • • • • •

°C Factor

Power supply cubicle interconnections Transformer dropper cable Mobile substations Pumps and motors Overhead line connections High voltage switchboa rds Suitable for 6.6kV, 11kV and 22kV applica tions

15 20 25 30 35 40 45 50 55 60 65 70 75 80 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

VOLTAGE RATINGS Rated voltage AC test voltage Rated voltage AC test voltage

6/10kV 12/20kV

Uo/U =

6.9/12 kV 17 kV = 13.9/24 kV Uo/U 29 kV


DESIGN Finely stranded tinned copper c onductors laid up with a short leng th of lay to provide a flexible and robust conductor assembly. The PROTOLON R-EP- 90 insulation provides high electrical characteris tics and is manufactured using a triple extrusion process together with the semi-conductive EPR conductor and insulation screen. The semi-conductive screening combined with the overall braided copper wire screen controls the electric field and prevents partial discharge. The overall copper wire braid screen is in accordance with AS 2802. The flame retardant heavy duty XHD-9 0-P CP sheath has a high resistance to abrasion, tearing, lubricants, chemicals and weathering. The PROTOLON sheath is coloured red for high voltage designation.

The following minimum bending radii should be observed to ensure operating reliability where d = cable O.D.

-

For fixed installation

6 x cable O.D

When freely flexing

10 x cable O.D


184

Minimum permissible ambient temperature fixed Minimum permissible ambient temperature flexing Maximum permissible conductor temperature Maximum permissible short circuit temperature


Phone 131 773

-25°C -40°C -90° C -250°C

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

185



Flexible high voltage cable for high mechanical stresses


APPLICATION • • • • • • •

°C Factor

Power supply cubicle interconnections Transformer dropper cable Mobile substations Pumps and motors Overhead line connections High voltage switchboa rds Suitable for 6.6kV, 11kV and 22kV applica tions

15 20 25 30 35 40 45 50 55 60 65 70 75 80 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

VOLTAGE RATINGS Rated voltage AC test voltage Rated voltage AC test voltage

6/10kV

Uo/U =

6.9/12 kV 17 kV = 13.9/24 kV Uo/U 29 kV

12/20kV


DESIGN Finely stranded tinned copper c onductors laid up with a short leng th of lay to provide a flexible and robust conductor assembly. The PROTOLON R-EP- 90 insulation provides high electrical characteris tics and is manufactured using a triple extrusion process together with the semi-conductive EPR conductor and insulation screen. The semi-conductive screening combined with the overall braided copper wire screen controls the electric field and prevents partial discharge. The overall copper wire braid screen is in accordance with AS 2802. The flame retardant heavy duty XHD-9 0-P CP sheath has a high resistance to abrasion, tearing, lubricants, chemicals and weathering. The PROTOLON sheath is coloured red for high voltage designation.

The following minimum bending radii should be observed to ensure operating reliability where d = cable O.D.

-

For fixed installation

6 x cable O.D

When freely flexing

10 x cable O.D


Minimum permissible ambient temperature fixed Minimum permissible ambient temperature flexing Maximum permissible conductor temperature Maximum permissible short circuit temperature

184


Phone 131 773

-25°C -40°C -90° C -250°C

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

185

Selection and Ordering Data - 6/10kV Flex Number of Cores and Conductor Cross-section

Part No.

mm2

1 x 25 1 x 35 1 x 50 1 x 70 1 x 95

5DK4 113 5DK4 114 5DK4 115 5DK4 116 5DK4 117

Diameter of bare conductor

Min outer diameter

Max outer diameter

Net weight

mm

mm

mm

kg/km

6.9 8.1 9.7 11.2 13.2

22.2 23.4 25.4 27.3 29.3

24.2 25.4 28.4 30.3 32.3

791 1050 1153 1399 1910

Min outer diameter

Max outer diameter

Maximum

Unenclosed touching

N

375 525 750 1050 1425

117 144 180 222 268


Part No.

mm2

1 x 25 1 x 35 1 x 50 1 x 70 1 x 95

186

5DK5 562 5DK5 564 5DK5 566 5DK5 568 5DK4 571



Net weight

mm

mm

mm

kg/km

6.9 8.1 9.7 11.2 13.2

27.2 28.4 31.0 32.5 34.5

30.2 31.4 34.0 35.5 37.5

1090 1236 1680 1776 2170

Phone 131 773

Fax 1800 060 773


Maximum

Phone 131 773

Unenclosed touching

N

375 525 750 1050 1425

124 153 192 226 284

Fax 1800 060 773

187


Part No.

mm2

1 x 25 1 x 35 1 x 50 1 x 70 1 x 95

5DK4 113 5DK4 114 5DK4 115 5DK4 116 5DK4 117


Min outer diameter

Max outer diameter

Net weight

mm

mm

mm

kg/km

6.9 8.1 9.7 11.2 13.2

22.2 23.4 25.4 27.3 29.3

24.2 25.4 28.4 30.3 32.3

791 1050 1153 1399 1910

Min outer diameter

Max outer diameter

Maximum

Unenclosed touching

N

375 525 750 1050 1425

117 144 180 222 268


Part No.

mm2

1 x 25 1 x 35 1 x 50 1 x 70 1 x 95

186

5DK5 562 5DK5 564 5DK5 566 5DK5 568 5DK4 571



Net weight

mm

mm

mm

kg/km

6.9 8.1 9.7 11.2 13.2

27.2 28.4 31.0 32.5 34.5

30.2 31.4 34.0 35.5 37.5

1090 1236 1680 1776 2170

Phone 131 773

Fax 1800 060 773


Maximum

Unenclosed touching

N

375 525 750 1050 1425

Phone 131 773

124 153 192 226 284

Fax 1800 060 773

187

TECHNICAL TABLES AND FORMULAE MOTOR CURRENTS The Line Amps per phase are approxiamte and for standard AC induction motors assuming a Power Factor of 0.8 and Efficiency of 0.9. Table 6.1 - THREE PHASE AC MOTORS (415V AC) Power Horse Power Full Load Current kW HP kW Line Amps 0.75 1.0 0.75 1.4 1.1 1.5 1.1 2.1 1.5 2.0 1.5 2.9 2.2 3.0 2.2 4.3 3.0 4.0 3.0 5.8 4.0 5.5 4.0 7.7 5.5 7.5 5.5 11 7.5 10 7.5 14 11 15 11 21 15 20 15 29 18.5 25 18.5 36 22 30 22 43 30 40 30 58 37 50 37 71 45 60 45 87 55 75 55 87 75 100 75 145 90 120 90 174 110 150 110 213 132 180 132 255 150 200 150 290 160 220 160 309 185 250 185 357 200 270 200 386 220 300 220 425 250 340 250 483 315 430 315 609 355 480 355 686 400 545 400 773 450 610 450 870 500 680 500 966 188


Phone 131 773

Fax 1800 060 773

THREE PHASE FORMULAE kW

= Line Amps x Line Volts x 1.732 x P.F 1000

kVA

= Line Amps x Line Volts x 1.732 1000

kW

= kVA x P.F

ELECTRIC MOTORS Power Output kW Output

= Power Input x Efficienc y = kW Input x Efficiency

kW Output

= 1.732 x Line Volts x Line Amps x P.F x Efficienc y 1000

kVA Input

= 1.732 x Line Volts x Line Amps 1000

Line Current

=

(Input) Line Current (Input)

1000 x kW Output Line Volts x 1.732 x P.F x Efficienc y

= 1000 x kVA Input Line Volts x 1.732


Phone 131 773

Fax 1800 060 773

189

TECHNICAL TABLES AND FORMULAE MOTOR CURRENTS The Line Amps per phase are approxiamte and for standard AC induction motors assuming a Power Factor of 0.8 and Efficiency of 0.9. Table 6.1 - THREE PHASE AC MOTORS (415V AC) Power Horse Power Full Load Current kW HP kW Line Amps 0.75 1.0 0.75 1.4 1.1 1.5 1.1 2.1 1.5 2.0 1.5 2.9 2.2 3.0 2.2 4.3 3.0 4.0 3.0 5.8 4.0 5.5 4.0 7.7 5.5 7.5 5.5 11 7.5 10 7.5 14 11 15 11 21 15 20 15 29 18.5 25 18.5 36 22 30 22 43 30 40 30 58 37 50 37 71 45 60 45 87 55 75 55 87 75 100 75 145 90 120 90 174 110 150 110 213 132 180 132 255 150 200 150 290 160 220 160 309 185 250 185 357 200 270 200 386 220 300 220 425 250 340 250 483 315 430 315 609 355 480 355 686 400 545 400 773 450 610 450 870 500 680 500 966 188


Phone 131 773

Fax 1800 060 773

THREE PHASE FORMULAE kW

= Line Amps x Line Volts x 1.732 x P.F 1000

kVA

= Line Amps x Line Volts x 1.732 1000

kW

= kVA x P.F

ELECTRIC MOTORS Power Output kW Output

= Power Input x Efficienc y = kW Input x Efficiency

kW Output

= 1.732 x Line Volts x Line Amps x P.F x Efficienc y 1000

kVA Input

= 1.732 x Line Volts x Line Amps 1000

Line Current

=

(Input)

1000 x kW Output Line Volts x 1.732 x P.F x Efficienc y

Line Current

= 1000 x kVA Input

(Input)

Line Volts x 1.732

Phone 131 773


Fax 1800 060 773

189

TECHNICAL TABLES AND FORMULAE PermissIble Short Circuit Temperature and the Prospective Fault Level for Cables and their Insulation Based on the final (permissi ble) short circuit temperature of a fault duration of 1 sec, the values for calculating the prospective fault are listed below.

Insulation

Permissible Rated Operating Temperature

Permissible Short Circuit Temperature

Conductor temperature at the beginning of the short circuit in °C

°C

°C

Silicone

180

350

PVC

75

150

-

-

-

-

-

-

Untinned Conductor

90

250

-

-

-

-

-

-

Tinned Conductor

90

200

EVA

125

250

-

Tinned Conductor

-

200

49

Soldered Joint

-

160

-

180 165 150 135 120 105 90

80 70 60 50 40 30

J thr for 1 sec in A/mm2 132 139 146 153 160 166 173 178 182 187 191 196 201 -

- 109 117 124 131 138

EPR 143 148 154 159 165 170 176 122 128 135 141 147 153 159 -

-

-

126 135 143 148 154 159 165 170 176

65 79

91

102 112 122 128 136 141 147 153 159

58

74

-

36

87

100 107 115 122 129 136 143

Table 6.2

190


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

191

TECHNICAL TABLES AND FORMULAE PermissIble Short Circuit Temperature and the Prospective Fault Level for Cables and their Insulation Based on the final (permissi ble) short circuit temperature of a fault duration of 1 sec, the values for calculating the prospective fault are listed below.

Insulation

Permissible Rated Operating Temperature

Permissible Short Circuit Temperature

Conductor temperature at the beginning of the short circuit in °C

°C

°C

Silicone

180

350

PVC

75

150

-

-

-

-

-

-

Untinned Conductor

90

250

-

-

-

-

-

-

Tinned Conductor

90

200

EVA

125

250

-

Tinned Conductor

-

200

49

Soldered Joint

-

160

-

180 165 150 135 120 105 90

80 70 60 50 40 30

J thr for 1 sec in A/mm2 132 139 146 153 160 166 173 178 182 187 191 196 201 -

- 109 117 124 131 138

EPR 143 148 154 159 165 170 176 122 128 135 141 147 153 159 -

-

-

126 135 143 148 154 159 165 170 176

65 79

91

102 112 122 128 136 141 147 153 159

58

74

-

36

87

100 107 115 122 129 136 143

Table 6.2

190

Phone 131 773


Fax 1800 060 773

Formula for calculating the fault level I thr of a cable =

thr

J

Phone 131 773

Fax 1800 060 773

191

SUPPORT FOR VERTICALLY SUSPENDED CABLES

x conductor size in mm 2 Example: A 4 x 25mm2 EPR/CSP fully loaded and therefore having a continuous conductor operating temperature of 90 oC = 143 x 25 I thr = 3.58 kA for 1 second For fault durations up to 5 sec or below 1 sec the following equation is applicable (example is for 0.2 sec fault). = I ( 1 sec 1 I ( s) x = I thz 0.2 sec 1 I


thr

The anchoring of cables is best achieved with a stress relief drum. The open ended construction facilitates installation and replacement while affording better stress relief and jacket protection than cable grips. At least 2 1 / 2 cable turns should be wound around the drum. Refer to the minimum Bending Radii data for each cable type to determine the stress relief drum diameter.

SUGGESTED STRESS RELIEF DRUM DESIGN Connection Point

CABLE SUSPENSION The maximum free sus pension height in metres for reeling cables that must be vertically suspended shall be calculated utilising the following.This formula protects the copper conductors from deformation past their elastic limit. Conductor deformation leads to cork screws and possible core breakages. Single Clamp

Height

=

C x CSA x N W x 9.81

C CSA N

= = =

W

=

Number of Conductors in the cable Conductor Cross Section in mm2 Max. Tensile limit in N/mm2 of the cable i.e. Cordaflex (SMK) Page 24 Mechanical Parameters Tensile load: up to 30N/mm2 Cable Weight in kg/mtr

Stress Relief Drum

Fixed Mounting

Example: Cordaflex (SMK) 5DH3 121 (3x35+3x16/3) =

3 x 35 x 30 2.16 x 9.81

=

3150 21.19

=

192


Phone 131 773

148.65 mtrs maximum suspension height Fax 1800 060 773

Cable


Phone 131 773

Fax 1800 060 773

193

Formula for calculating the fault level I thr of a cable

x conductor size in mm 2 Example: A 4 x 25mm2 EPR/CSP fully loaded and therefore having a continuous conductor operating temperature of 90 oC = 143 x 25 I thr = 3.58 kA for 1 second For fault durations up to 5 sec or below 1 sec the following equation is applicable (example is for 0.2 sec fault). = I ( 1 sec 1 I ( s) x = I thz 0.2 sec 1 I

=

SUPPORT FOR VERTICALLY SUSPENDED CABLES

thr

J

thr

The anchoring of cables is best achieved with a stress relief drum. The open ended construction facilitates installation and replacement while affording better stress relief and jacket protection than cable grips. At least 2 1 / 2 cable turns should be wound around the drum. Refer to the minimum Bending Radii data for each cable type to determine the stress relief drum diameter.

SUGGESTED STRESS RELIEF DRUM DESIGN Connection Point

CABLE SUSPENSION The maximum free sus pension height in metres for reeling cables that must be vertically suspended shall be calculated utilising the following.This formula protects the copper conductors from deformation past their elastic limit. Conductor deformation leads to cork screws and possible core breakages. Single Clamp

Height

=

C x CSA x N W x 9.81

C CSA N

= = =

W

=

Number of Conductors in the cable Conductor Cross Section in mm2 Max. Tensile limit in N/mm2 of the cable i.e. Cordaflex (SMK) Page 24 Mechanical Parameters Tensile load: up to 30N/mm2 Cable Weight in kg/mtr

Stress Relief Drum

Fixed Mounting

Example: Cordaflex (SMK) 5DH3 121 (3x35+3x16/3) =

3 x 35 x 30 2.16 x 9.81

=

3150 21.19

=

192


Phone 131 773

148.65 mtrs maximum suspension height

Cable

Fax 1800 060 773

CHEMICAL RESISTANCE OF DIFFERENT CABLE Chemical

PCP 3.3kV Flex

Neoprene 1 Acetic acid Benzene Bitumous tar Bleach (NaCLO2) Coke oven gas Diesel oil Ethylene glycol Gasoline Hydraulic oil Hydrochloric acid (21%) Hydrogen sulphide Kerosene Methanol Methyl ethyl keton Nitric acid (10%) Phosphoric acid (60%) Picric acid (10%) Potassium chloride Sodium hydroxide (25%) Sulphuric acid (50%) Transformer oil Trichlorethylene Vegetable oils & fats UV resist ance Ozone resist ance Water resist ance Tear & notch resista nce Low temp. flexibilit y Abrasion resist ance Table 6.3

P F G VG VG F VG G VG E E G E G G VG E E E E G P VG E VG E VG E VG E = Excellent

PCP

CSP

Planoflex Ozoflex Protolon (SM) Cordaflex (SMK) Protomont Rondoflex Neoprene 2 Hypalon P F G VG VG F VG G VG E E G E G G VG E E E E VG P VG E VG E E VG VG-E VG = Very Good

F F G VG VG VG VG G VG E VG G E G E E E E E E G P VG E VG E G VG VG


Phone 131 773

Fax 1800 060 773

193

SHEATH MATERIALS

CPE

PU

EPR

EVA

SI

PVCPU EPR

Mining MSR

Spreaderflex

Hydrofirm

EVA125

Sinotherm

Protoflex Pendantflex

Chlorinated Polyethylene F F G VG VG VG VG G VG E E G E G E E E E E E VG P VG E VG VG VG G G-VG

Polyurethane

Ethylene Propylene P P P E VG F E F P P E F E E E E VG E E E F P VG E E E F-G E G

Ethylvinyl Acetate F P P P G G F G VG F G G P P P P F E P P G P G VG E G F G VG

Silicone

Polyvinyl Chloride P F G VG VG VG G F VG VG VG F G P VG E E E G VG VG P VG G E G VG G VG

G = Good

The results tabled are generic for each particular sheath compound and should be used as such. For a more exact evaluation, the chemical concentration, duration of attack, temperature and contact contamination should be known.

194

Phone 131 773


Fax 1800 060 773

F P G-VG F VG VG F E E F P VG F G F G F E P P E F-P E E E F E E E F = Fair

VG P F VG F P E P E P P P E P P E P E P P P P E VG VG E P E P

P = Poor

PCP Polychloroprene (Neoprene) CSP Chlorosulphonated Polyethylene (Hypalon) CPE Chlorinated Polyethylene EPR Ethylene Propylene Rubber EVA Ethyl vinyl Acetate PVC Polyviny l Chlor ide


Phone 131 773

Fax 1800 060 773

195

CHEMICAL RESISTANCE OF DIFFERENT CABLE Chemical

PCP

PCP

3.3kV Flex

Neoprene 1 Acetic acid Benzene Bitumous tar Bleach (NaCLO2) Coke oven gas Diesel oil Ethylene glycol Gasoline Hydraulic oil Hydrochloric acid (21%) Hydrogen sulphide Kerosene Methanol Methyl ethyl keton Nitric acid (10%) Phosphoric acid (60%) Picric acid (10%) Potassium chloride Sodium hydroxide (25%) Sulphuric acid (50%) Transformer oil Trichlorethylene Vegetable oils & fats UV resist ance Ozone resist ance Water resist ance Tear & notch resista nce Low temp. flexibilit y Abrasion resist ance

Planoflex Ozoflex Protolon (SM) Cordaflex (SMK) Protomont Rondoflex Neoprene 2 Hypalon

P F G VG VG F VG G VG E E G E G G VG E E E E G P VG E VG E VG E VG

P F G VG VG F VG G VG E E G E G G VG E E E E VG P VG E VG E E VG VG-E

E = Excellent

Table 6.3

CSP

F F G VG VG VG VG G VG E VG G E G E E E E E E G P VG E VG E G VG VG

VG = Very Good

CPE

PU

EPR

EVA

SI

PVCPU EPR

Mining MSR

Spreaderflex

Hydrofirm

EVA125

Sinotherm

Protoflex Pendantflex

Chlorinated Polyethylene F F G VG VG VG VG G VG E E G E G E E E E E E VG P VG E VG VG VG G G-VG

Polyurethane

Ethylene Propylene P P P E VG F E F P P E F E E E E VG E E E F P VG E E E F-G E G

Ethylvinyl Acetate F P P P G G F G VG F G G P P P P F E P P G P G VG E G F G VG

Silicone

Polyvinyl Chloride P F G VG VG VG G F VG VG VG F G P VG E E E G VG VG P VG G E G VG G VG

G = Good

The results tabled are generic for each particular sheath compound and should be used as such. For a more exact evaluation, the chemical concentration, duration of attack, temperature and contact contamination should be known.

194


Phone 131 773

Fax 1800 060 773

FORMULA 1 ACTUAL VOLTS Vd = where

Vd = L= I= mV/Am =

where

Vc = Vd = L= I=

L x I x mV/Am 1000

volt drop in volts route length of cable in metres current to be carried in Amps millivolt per ampere metre value from Tables 6.4 and 6.5.

1000 x Vd LxI millivolts per Ampere metre volt drop in volts route length of cable in metres current to be carried in Amps

* With this method the millivolts per ampere metre is given and the appropriate conductor size shall be selected from Tables 6.5 and 6.6. The conductor size selected shall be nearest to, but not exceed the formula result, e.g., 415V, 3 phase installation, load demand is 55A, 100m length: OZOFLEX Result: 3.77mV/A.m 4 x 10mm2 * To convert single-phase voltage drop (V/A.m) values to three-phase values, multiply the single-phase values by 0.866. To convert three-phase voltage drop (V/A.m) values to single-phase values, multiply the threephase values by 1.155 196


Phone 131 773

F = Fair

VG P F VG F P E P E P P P E P P E P E P P P P E VG VG E P E P

P = Poor

PCP Polychloroprene (Neoprene) CSP Chlorosulphonated Polyethylene (Hypalon) CPE Chlorinated Polyethylene EPR Ethylene Propylene Rubber EVA Ethyl vinyl Acetate PVC Polyviny l Chlor ide

Phone 131 773


Fax 1800 060 773

195

In accordance with AS 3000 the permissible volt drop from the point of the connection is 5% of the supply voltage. The following tables and formula should be used to satisfy volt drop limitations.

FORMULA 2 =

F P G-VG F VG VG F E E F P VG F G F G F E P P E F-P E E E F E E E

VOLT DROP

*With this method the drop in voltage (in volts) is given and shall not exceed 5% of the supply voltage, i.e., 5% of 415V = 20.75V.

mV/A.m value Vc

SHEATH MATERIALS

Fax 1800 060 773

Three Phase Voltage Drop - Single Core Cables in Trefoil Conductor Size

mm2 1.0 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630

Three Phase Voltage Drop at 50Hz, mV/Am Conductor Temperature °C 45°C Max. 0.8pf 40.3 25.9 14.1 8.77 5.86 3.49 2.20 1.40 1.01 0.757 0.537 0.402 0.332 0.284 0.245 0.211 0.191 0.175 0.165 0.155

0.245 0.208 0.185 0.166 0.150 0.138

60°C Max. 42.5 27.3 14.9 9.24 6.18 3.67 2.31 1.47 1.07 0.795 0.563 0.420 0.345 0.295 0.253 0.216 0.195 0.178 0.166 0.156

75°C Max. 0.8pf

0.8pf

0.253 0.214 0.190 0.169 0.153 0.140

44.7 28.6 15.6 9.71 6.49 3.86 2.43 1.54 1.12 0.834 0.589 0.439 0.359 0.305 0.261 0.221 0.198 0.181 0.168 0.157

0.220 0.195 0.173 0.156 0.142

90°C Max. 0.8pf 46.8 30.0 16.4 10.2 6.81 4.05 2.55 1.62 1.17 0.872 0.615 0.457 0.373 0.316 0.269 0.227 0.202 0.183 0.170 0.159

0.226 0.199 0.176 0.158 0.144

Table 41 AS/NZS 3008.1.1:1998


Phone 131 773

Fax 1800 060 773

197

FORMULA 1 ACTUAL VOLTS Vd = where

VOLT DROP In accordance with AS 3000 the permissible volt drop from the point of the connection is 5% of the supply voltage. The following tables and formula should be used to satisfy volt drop limitations.

L x I x mV/Am 1000

Vd = L= I= mV/Am =

volt drop in volts route length of cable in metres current to be carried in Amps millivolt per ampere metre value from Tables 6.4 and 6.5.

Three Phase Voltage Drop - Single Core Cables in Trefoil Conductor Size

*With this method the drop in voltage (in volts) is given and shall not exceed 5% of the supply voltage, i.e., 5% of 415V = 20.75V.

mm2

FORMULA 2 mV/A.m value Vc where

=

1000 x Vd LxI millivolts per Ampere metre volt drop in volts route length of cable in metres current to be carried in Amps

Vc = Vd = L= I=

* With this method the millivolts per ampere metre is given and the appropriate conductor size shall be selected from Tables 6.5 and 6.6. The conductor size selected shall be nearest to, but not exceed the formula result, e.g., 415V, 3 phase installation, load demand is 55A, 100m length: OZOFLEX Result: 3.77mV/A.m 4 x 10mm2 * To convert single-phase voltage drop (V/A.m) values to three-phase values, multiply the single-phase values by 0.866. To convert three-phase voltage drop (V/A.m) values to single-phase values, multiply the threephase values by 1.155 196


Phone 131 773

Fax 1800 060 773

1.0 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630

Three Phase Voltage Drop at 50Hz, mV/Am Conductor Temperature °C 45°C Max. 0.8pf 40.3 25.9 14.1 8.77 5.86 3.49 2.20 1.40 1.01 0.757 0.537 0.402 0.332 0.284 0.245 0.211 0.191 0.175 0.165 0.155

0.245 0.208 0.185 0.166 0.150 0.138

60°C Max. 42.5 27.3 14.9 9.24 6.18 3.67 2.31 1.47 1.07 0.795 0.563 0.420 0.345 0.295 0.253 0.216 0.195 0.178 0.166 0.156

75°C Max. 0.8pf

0.8pf

0.253 0.214 0.190 0.169 0.153 0.140

44.7 28.6 15.6 9.71 6.49 3.86 2.43 1.54 1.12 0.834 0.589 0.439 0.359 0.305 0.261 0.221 0.198 0.181 0.168 0.157

90°C Max. 0.8pf 46.8 30.0 16.4 10.2 6.81 4.05 2.55 1.62 1.17 0.872 0.615 0.457 0.373 0.316 0.269 0.227 0.202 0.183 0.170 0.159

0.220 0.195 0.173 0.156 0.142

0.226 0.199 0.176 0.158 0.144

Table 41 AS/NZS 3008.1.1:1998


Phone 131 773

Fax 1800 060 773

197

WIRING SYSTEMS IN HAZARDOUS AREAS (Not applicable to coal mining areas)

Three Phase Voltage Drop - Multicore Cables Conductor Size

Three Phase Voltage Drop at 50Hz, mV/Am Conductor Temperature °C 45°C

mm2 1.0 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630

Max. 40.3 25.9 14.1 8.77 5.86 3.49 2.19 1.39 1.01 0.751 0.530 0.394 0.323 0.274 0.234 0.198 0.178 0.162 0.152 0.138

0.8pf

0.198 0.175 0.157 0.143 0.124

60°C Max. 0.8pf 42.5 27.3 14.9 9.24 6.18 3.67 2.31 1.47 1.06 0.790 0.556 0.413 0.337 0.285 0.242 0.204 0.180 0.165 0.154 0.139

0.201 0.178 0.158 0.139 0.126

75°C Max. 0.8pf 44.7 28.6 15.6 9.71 6.49 3.86 2.43 1.54 1.11 0.829 0.583 0.431 0.351 0.296 0.251 0.210 0.186 0.168 0.156 0.140

0.210 0.185 0.164 0.148 0.128

Class I Zone 0 Zone 1 Zone 2

90°C Max. 0.8pf

Intrisically safe systems in accordance with AS 2381.7

X

X

X

X

46.8 30.0 16.4 10.2 6.80 4.05 2.55 1.61 1.17 0.868 0.609 0.450 0.366 0.307 0.259 0.216 0.190 0.171 0.158 0.142

Cable in metallic conduit

X

X

X

X

Served MIMS

X

X

X

X

X

X

X

X

X

X

PVC, elastomer or silicone sheathed; circular unarmoured PVC, elastomer or silicone sheathed; armoured

0.216 0.189 0.167 0.151 0.131

NOTE: The values in the tables are taken from AS/NZS 3008.1.1:1998 and based on cables operating at maximum conductor temperature. For lightly loaded cables the standard also permi ts determination of the appropriate Vd in such cases and therefore the tables list reduced conductor temperatures.


Phone 131 773

X

X

Cables in rigid and flexible, non-metallic conduit

Table 42 AS/NZS 3008.1.1:1998

198

Class II

Fax 1800 060 773

Metal sheathed, served and armoured

X

X

X

X

Flexible cords and cables in accordance with Clause 3.16.1 AS 2381.1 - 1991

X

X

X

X

Cables in corrugated non-metallic conduit

X

Metal sheathed, served and unarmoured

X

X denotes acceptable use

Table 6.6

Clause 3.16.1 - AS2381.1-1991 states that the maximum length of the flexible cable shall be 600mm in Class 1 Zone 0 and Zone 1. This table, extracted from the hazardous location standard AS2381.1, nominates the allowable cable types for each Class and Zone classification. Fibre optic cables can be used in all areas without further protection.


Phone 131 773

Fax 1800 060 773

199

WIRING SYSTEMS IN HAZARDOUS AREAS (Not applicable to coal mining areas)

Three Phase Voltage Drop - Multicore Cables Conductor Size

Three Phase Voltage Drop at 50Hz, mV/Am Conductor Temperature °C 45°C

mm2

Max.

1.0 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630

40.3 25.9 14.1 8.77 5.86 3.49 2.19 1.39 1.01 0.751 0.530 0.394 0.323 0.274 0.234 0.198 0.178 0.162 0.152 0.138

0.8pf

0.198 0.175 0.157 0.143 0.124

60°C Max. 0.8pf 42.5 27.3 14.9 9.24 6.18 3.67 2.31 1.47 1.06 0.790 0.556 0.413 0.337 0.285 0.242 0.204 0.180 0.165 0.154 0.139

0.201 0.178 0.158 0.139 0.126

75°C Max. 0.8pf 44.7 28.6 15.6 9.71 6.49 3.86 2.43 1.54 1.11 0.829 0.583 0.431 0.351 0.296 0.251 0.210 0.186 0.168 0.156 0.140

0.210 0.185 0.164 0.148 0.128

Class I Zone 0 Zone 1 Zone 2

90°C Max. 0.8pf

Intrisically safe systems in accordance with AS 2381.7

X

X

X

X

46.8 30.0 16.4 10.2 6.80 4.05 2.55 1.61 1.17 0.868 0.609 0.450 0.366 0.307 0.259 0.216 0.190 0.171 0.158 0.142

Cable in metallic conduit

X

X

X

X

Served MIMS

X

X

X

X

X

X

X

X

X

X

PVC, elastomer or silicone sheathed; circular unarmoured PVC, elastomer or silicone sheathed; armoured

0.216 0.189 0.167 0.151 0.131

NOTE: The values in the tables are taken from AS/NZS 3008.1.1:1998 and based on cables operating at maximum conductor temperature. For lightly loaded cables the standard also permi ts determination of the appropriate Vd in such cases and therefore the tables list reduced conductor temperatures.


Phone 131 773

X

X

Cables in rigid and flexible, non-metallic conduit

Table 42 AS/NZS 3008.1.1:1998

198

Class II

Fax 1800 060 773

Metal sheathed, served and armoured

X

X

X

X

Flexible cords and cables in accordance with Clause 3.16.1 AS 2381.1 - 1991

X

X

X

X

Cables in corrugated non-metallic conduit

X

Metal sheathed, served and unarmoured

X

X denotes acceptable use

Table 6.6

Clause 3.16.1 - AS2381.1-1991 states that the maximum length of the flexible cable shall be 600mm in Class 1 Zone 0 and Zone 1. This table, extracted from the hazardous location standard AS2381.1, nominates the allowable cable types for each Class and Zone classification. Fibre optic cables can be used in all areas without further protection. Phone 131 773


Fax 1800 060 773

199

DE-RATING FOR PARALLEL CONNECTION The following factors should be applied to conductors connected in parallel for the various methods of installation. Table taken from AS 3008.1.

Arrangement of Cables

1. 2. 3. 4. 5. 6.

Bunched in air Bunched on a surface or enclosed in conduit or ducting Single Touching layer on wall or floor Spaced* Single Touching layer under ceiling Spaced*

1

2

3

4

5

6

7

De-rating Factors No. of Circuits/Cables in parallel 8 9 10 12 14

1.00

0.87

0.75

0.72

0.70

0.67

-

-

-

-

1.00

0.80

0.70

0.65

0.60

0.57

0.54

0.52

0.50

0.48

0.45 0.43

0.41 0.39 0.38

1.00

0.85

0.79

0.75

0.73

0.72

0.72

0.71

0.70

0.70

0.70 0.70

0.70 0.70 0.70

1.00 0.95

0.94 0.81

0.90 0.72

0.90 0.68

0.90 0.64

0.90 0.63

0.90 0.62

0.90 0.61

0.90 0.61

0.90 0.61

0.90 0.90 0.61 0.61

0.90 0.90 0.90 0.61 0.61 0.61

0.95

0.85

0.85

0.85

0.85

0.85

0.85

0.85

0.85

0.85

0.85 0.85

0.85 0.85 0.85

-

-

16 -

18

20 or more -

Table 6.7

NOTE: De-rating is necessary for the purpose of thermal dissipation. If sufficient clearance from adjacent conductors/cables is allowed for then no de-rating is necessary. To avoid de-rating a minimum clearance of 2 x cable O.D for horizontal, and 4 x cable O.D for vertical installation in air are given in AS 3008.1 * Spaced in the above table indicates a clearance of 1 x cable O.D between adjacent cables. * Where cables concerned are not the same size, the spacing will be based on the largest cable diameter in the adjacent groups.

200


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

201

DE-RATING FOR PARALLEL CONNECTION The following factors should be applied to conductors connected in parallel for the various methods of installation. Table taken from AS 3008.1.

Arrangement of Cables

1. 2. 3. 4. 5. 6.

Bunched in air Bunched on a surface or enclosed in conduit or ducting Single Touching layer on wall or floor Spaced* Single Touching layer under ceiling Spaced*

1

2

3

4

5

6

7

De-rating Factors No. of Circuits/Cables in parallel 8 9 10 12 14

1.00

0.87

0.75

0.72

0.70

0.67

-

-

-

-

1.00

0.80

0.70

0.65

0.60

0.57

0.54

0.52

0.50

0.48

0.45 0.43

0.41 0.39 0.38

1.00

0.85

0.79

0.75

0.73

0.72

0.72

0.71

0.70

0.70

0.70 0.70

0.70 0.70 0.70

1.00 0.95

0.94 0.81

0.90 0.72

0.90 0.68

0.90 0.64

0.90 0.63

0.90 0.62

0.90 0.61

0.90 0.61

0.90 0.61

0.90 0.90 0.61 0.61

0.90 0.90 0.90 0.61 0.61 0.61

0.95

0.85

0.85

0.85

0.85

0.85

0.85

0.85

0.85

0.85

0.85 0.85

0.85 0.85 0.85

-

16

-

-

18

20 or more -

Table 6.7

NOTE: De-rating is necessary for the purpose of thermal dissipation. If sufficient clearance from adjacent conductors/cables is allowed for then no de-rating is necessary. To avoid de-rating a minimum clearance of 2 x cable O.D for horizontal, and 4 x cable O.D for vertical installation in air are given in AS 3008.1 * Spaced in the above table indicates a clearance of 1 x cable O.D between adjacent cables. * Where cables concerned are not the same size, the spacing will be based on the largest cable diameter in the adjacent groups.

200


Phone 131 773

Fax 1800 060 773

ATTENUATION DATA FOR CORDAFLEX AND Attenuation Data for Individually Screened Conductors


Phone 131 773

Fax 1800 060 773

201

PLANOFLEX SCREENED CORES

Individually Screened Conductors Frequency Line Attenuation Impedance Hz dB/1000ft dB/km Z 300 0.26 0.85 200 600 0.37 1.2 150 1200 0.52 1.7 110 2400 0.70 2.3 90 4800 0.98 3.2 60 9600 1.28 4.2 50 19200 1.52 5.0 40 38400 1.83 6.0 38 48000 1.92 6.3 35 57600 1.38 6.5 35 115200 2.44 8.0 35 153600 2.59 8.5 35

Capacitance pF/ft nF/km 61.0 200.2 61.0 200.0 61.0 200.0 60.9 199.9 60.8 199.6 60.7 199.0 60.5 198.6 60.4 198.0 60.3 197.9 60.3 197.8 60.2 197.4 60.1 197.2

Inductance mH/1000ft mH/km 0.08 0.256 0.08 0.256 0.08 0.256 0.08 0.256 0.08 0.256 0.08 0.256 0.08 0.256 0.08 0.251 0.08 0.249 0.08 0.248 0.07 0.238 0.07 0.235

Twisted Screened Pairs Frequency Line Attenuation Impedance Hz dB/1000ft dB/km Z 300 0.13 0.42 250 600 0.18 0.60 200 1200 0.24 0.80 150 2400 0.30 1.0 130 4800 0.40 1.3 100 9600 0.46 1.5 90 19200 0.61 2.0 85 38400 0.85 2.8 80 48000 1.01 3.3 78 57600 1.07 3.5 75 115200 1.68 5.5 70 153600 1.74 5.7 70



Resistance /1000ft Ω/km 15.2 50 15.2 50 15.2 50 15.2 50 15.2 50 15.2 50 15.2 50 15.8 52 16.5 54 16.8 55 19.2 63 20.4 67

Ω

Table 6.8

Attenuation Data for Twisted Screened Pair Conductors


Ω

Table 6.9

202


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

203

ATTENUATION DATA FOR CORDAFLEX AND Attenuation Data for Individually Screened Conductors

PLANOFLEX SCREENED CORES

Individually Screened Conductors Frequency Line Attenuation Impedance Hz dB/1000ft dB/km Z 300 0.26 0.85 200 600 0.37 1.2 150 1200 0.52 1.7 110 2400 0.70 2.3 90 4800 0.98 3.2 60 9600 1.28 4.2 50 19200 1.52 5.0 40 38400 1.83 6.0 38 48000 1.92 6.3 35 57600 1.38 6.5 35 115200 2.44 8.0 35 153600 2.59 8.5 35



Twisted Screened Pairs Frequency Line Attenuation Impedance Hz dB/1000ft dB/km Z 300 0.13 0.42 250 600 0.18 0.60 200 1200 0.24 0.80 150 2400 0.30 1.0 130 4800 0.40 1.3 100 9600 0.46 1.5 90 19200 0.61 2.0 85 38400 0.85 2.8 80 48000 1.01 3.3 78 57600 1.07 3.5 75 115200 1.68 5.5 70 153600 1.74 5.7 70




Ω

Table 6.8

Attenuation Data for Twisted Screened Pair Conductors


Ω

Table 6.9

202


Phone 131 773

Fax 1800 060 773

AC RESISTANCE OF FLEXIBLE CABLES AND Conductor Size

mm2 0.5 0.75 1.0 1.5 2.5 4 6 10 6 25 35 50 70 95 120 150 185 240 300 400 500

Single Core Conductor Temperature °C AC resistance at 50 Hz, Ω /km 60°C 45.1 30.1 22.1 15.4 9.23 5.73 3.82 2.29 1.40 0.822 0.621 0.466 0.309 0.242 0.188 0.147 0.122 0.0955 0.0764 0.0583 0.0496

75°C 47.4 31.6 23.7 16.2 9.70 6.02 4.01 2.41 1.44 0.889 0.652 0.489 0.324 0.254 0.197 0.155 0.128 0.100 0.0800 0.0609 0.0518

90°C 49.7 33.2 24.9 17.0 10.2 6.31 4.21 2.52 1.54 0.932 0.684 0.513 0.340 0.266 0.206 0.162 0.134 0.105 0.0836 0.0634 0.0538


Phone 131 773

Fax 1800 060 773

203

CORDS WITH COPPER CONDUCTORS Conductor Size

mm2 0.5 0.75 1.0 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500

Multicore Conductor Temperature °C AC resistance at 50 Hz, Ω /km 60°C 45.1 30.1 22.6 15.4 9.23 5.73 3.82 2.29 1.44 0.846 0.621 0.466 0.309 0.242 0.188 0.148 0.123 0.0965 0.0776 0.0598 0.0514

75°C 47.4 31.6 23.7 16.2 9.70 6.02 4.01 2.41 1.47 0.889 0.652 0.490 0.325 0.254 0.198 0.155 0.131 0.101 0.0811 0.0623 0.0534

90°C 49.7 33.2 24.9 17.0 10.2 6.31 4.21 2.52 1.54 0.932 0.684 0.513 0.340 0.266 0.207 0.163 0.135 0.106 0.0847 0.0648 0.0554

Table 6.10

Table 6.10 lists measured values that conform to AS 3008.1 for rope laid flexible cables. For cables with an alternate core length of lay (e.g., CORDAFLEX) the values will alter slightly. 204


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

205

AC RESISTANCE OF FLEXIBLE CABLES AND Conductor Size

mm2 0.5 0.75 1.0 1.5 2.5 4 6 10 6 25 35 50 70 95 120 150 185 240 300 400 500

Single Core Conductor Temperature °C AC resistance at 50 Hz, Ω /km 60°C 45.1 30.1 22.1 15.4 9.23 5.73 3.82 2.29 1.40 0.822 0.621 0.466 0.309 0.242 0.188 0.147 0.122 0.0955 0.0764 0.0583 0.0496

75°C 47.4 31.6 23.7 16.2 9.70 6.02 4.01 2.41 1.44 0.889 0.652 0.489 0.324 0.254 0.197 0.155 0.128 0.100 0.0800 0.0609 0.0518

CORDS WITH COPPER CONDUCTORS Conductor Size

90°C 49.7 33.2 24.9 17.0 10.2 6.31 4.21 2.52 1.54 0.932 0.684 0.513 0.340 0.266 0.206 0.162 0.134 0.105 0.0836 0.0634 0.0538

mm2 0.5 0.75 1.0 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500

Multicore Conductor Temperature °C AC resistance at 50 Hz, Ω /km 60°C 45.1 30.1 22.6 15.4 9.23 5.73 3.82 2.29 1.44 0.846 0.621 0.466 0.309 0.242 0.188 0.148 0.123 0.0965 0.0776 0.0598 0.0514

75°C 47.4 31.6 23.7 16.2 9.70 6.02 4.01 2.41 1.47 0.889 0.652 0.490 0.325 0.254 0.198 0.155 0.131 0.101 0.0811 0.0623 0.0534

90°C 49.7 33.2 24.9 17.0 10.2 6.31 4.21 2.52 1.54 0.932 0.684 0.513 0.340 0.266 0.207 0.163 0.135 0.106 0.0847 0.0648 0.0554

Table 6.10

Table 6.10 lists measured values that conform to AS 3008.1 for rope laid flexible cables. For cables with an alternate core length of lay (e.g., CORDAFLEX) the values will alter slightly. 204


Phone 131 773

Fax 1800 060 773


Phone 131 773

Fax 1800 060 773

205

Cable Description Cross Reference AVAILABILITY Generally the cables listed within this catalogue are available as either stock items in Australia or available on indent from Germany. Some of the designs listed in our programme, may be subject to manufacture or factory scheduling and availability. Any items of a non stock nature may be subject to a minimum manufac turing quantity. These are marked *in the tables.

Cable Type

Page

CORDAFLEX (SMK)

112

EMC & BLUEGLOBE CABLE GLANDS

104 -108

EVA 125 FLEX

80

HYDROFIRM (T)

52

STANDARDS AND APPROVALS


60

Siemens cable products are manufactured and tested to VDE Specifications established by the Association of German Electrical Engineers. The specifications are restricted to each particular cable design and also consider the application of the cables. Siemens wire and cable products are used throughout the world. Consequently, many have been tested, approved, or manufactured to the standards of the following organisations:

MINING MSR

176

OPTOFLEX

154

OZOFLEX

34

OZOFLEX (PLUS)

42


48

Standards Association of Australia Underwriters Laboratories Canadian Standards Association National Electrical Manufacturers Association American Bureau of Shipping Lloyds Register of Shipping Assocation of German Electrical Engineers German Lloyds European Committee on Electrotechnical Standardisation International Electrotechnical Commission Mine Safety & Health Administration

PENDANTFLEX

166

PLANOFLEX

148

SAA UL CSA NEMA ABS LRS VDE GL CENELEC IEC MSHA

PROTOLON, SPREADERFLEX, PROTOMONT, CORDAFLEX, HYDROFIRM, OZOFLEX, SINOTHERM, PROTOFLEX, PENDANTFLEX, RONDOFLEX are Registered Trademarks of Prysmian Kabel Systems Gmbh.

PROTOFLEX PROTOFLEX

Ö500 Ö500 SCREENED


Phone 131 773

Fax 1800 060 773

96

PROTOFLEX-EMV-FC

100

PROTOLON

180

PROTOMONT XHD

170

PROTOMONT HD

64

PROTOMONT SCREENED

70

RONDOFLEX

126

SINGLE CORE 3.3kV

30

SINOTHERM

74

SPREADERFLEX

206

86


162

Phone 131 773

Fax 1800 060 773

207

Cable Description Cross Reference AVAILABILITY

Cable Type

Generally the cables listed within this catalogue are available as either stock items in Australia or available on indent from Germany. Some of the designs listed in our programme, may be subject to manufacture or factory scheduling and availability. Any items of a non stock nature may be subject to a minimum manufac turing quantity. These are marked *in the tables.

Page

CORDAFLEX (SMK)

112

EMC & BLUEGLOBE CABLE GLANDS

104 -108

EVA 125 FLEX

80

HYDROFIRM (T)

52

STANDARDS AND APPROVALS


60

Siemens cable products are manufactured and tested to VDE Specifications established by the Association of German Electrical Engineers. The specifications are restricted to each particular cable design and also consider the application of the cables. Siemens wire and cable products are used throughout the world. Consequently, many have been tested, approved, or manufactured to the standards of the following organisations:

MINING MSR

176

OPTOFLEX

154

OZOFLEX

34

OZOFLEX (PLUS)

42


48

Standards Association of Australia Underwriters Laboratories Canadian Standards Association National Electrical Manufacturers Association American Bureau of Shipping Lloyds Register of Shipping Assocation of German Electrical Engineers German Lloyds European Committee on Electrotechnical Standardisation International Electrotechnical Commission Mine Safety & Health Administration

PENDANTFLEX

166

PLANOFLEX

148

SAA UL CSA NEMA ABS LRS VDE GL

PROTOFLEX PROTOFLEX

CENELEC IEC MSHA

PROTOLON, SPREADERFLEX, PROTOMONT, CORDAFLEX, HYDROFIRM, OZOFLEX, SINOTHERM, PROTOFLEX, PENDANTFLEX, RONDOFLEX are Registered Trademarks of Prysmian Kabel Systems Gmbh.

Ö500 Ö500 SCREENED


Phone 131 773

Fax 1800 060 773

100

PROTOLON

180

PROTOMONT XHD

170

PROTOMONT HD

64

PROTOMONT SCREENED

70

RONDOFLEX

126

SINGLE CORE 3.3kV

30

SINOTHERM

74


Notes

96

PROTOFLEX-EMV-FC

SPREADERFLEX

206

86

162

Phone 131 773

Fax 1800 060 773

207

Notes

208


Phone 131 773

Fax 1800 060 773

SiemensFlexCable Handbook

Recommend Documents