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GMK II Superstructure Electric TRAINING INSTITUTE
+BE660
+BE600.R V13 V14
V2
V34
+BE620
V3
+BE600.M +BE600.L
+BE630 VB6 VB5 VB1 .A7
.S1 .A3 .A2
.S2 .K
-A100
.A4
.A1
.A5
.KR
.KL
.A4 .A6
GMK 5160 Superstructure Grid Locator Map
GMK S/S Electrical Relay Prefix Guide Prefix 0 =
Pump Control
0K9
Prefix 1 =
Main Hoist
1K2
Prefix 2 =
Aux. Hoist
2K4
Prefix 3 = Tele/Lift
3K1
Prefix 4 = Swing
4K5
Main Pump Distribution Guide - GMK 5160 P1 = P2 = P3 = P4 =
Main Hoist & Aux. Hoist Tele, Lift & Counterweight Auxiliary Hoist in Two Hook Swing Supply (Gear Pump) 40 Bar Pilot Pressure
2K5
A1 2K5 18
14
21
2K5 4.18
13
22
A2
19 3.3 -2.6
13 21 33 43
14 22 34 44
2K5 4.18
44 43
Locating the Remote Relay Contacts
Individual Latching Circuits Logic GMK 5160 Schematic # 3008088
F3.1 10 K
F3.1 8S1 Hoist Lower Limit
Schem. 3008088 Pg.3
+24v
Main Hoist Joystick 10 K
21
1K1 1K4 5
4
14
83
13
23
1K4 5
13
1K2
Relay 4 Board #2
33
1K4
34
5
33
1K2
34
4
43
1K4
44
0K9
+24v B1
1Y1
1K5
72
Directional 1 Sec. Control & Brake 15 2 Release Solenoids
A2
5 6 5 5
18
13 23 33 43
1 Sec
A1
1K5
44
2
A2
A1
1K2
A2
1K20
18
8
43
1K4
A1
15
1K20
84
2.2
71
2.2
5
0K9 14
A1 1Y12
22
9
24
A2 10 9 5 -
14 24 34 44
13 21 33 43
9 2.17 2.13 4
13 21 31 43
14 22 32 44
3 -
53 61 73 83
54 62 74 84
14 22 34 44
Main Hoist Lower Circuit
F3.1 10 K
F3.1 8S1 Hoist Lower Limit
Schem. 3008088 Pg.3
+24v
Main Hoist Joystick 10 K
21
1K1 1K4 5
4
14
83
13
23
1K4 5
13
1K2
Relay 4 Board #2
33
1K4
34
5
33
1K2 4
34
43
1K4 5
44
0K9 14
2.2
72
+24v B1
1K5
1Y1
Directional 1 Sec. Control & Brake 15 2 Release Solenoids
A2 18
5 6 5 5
13 23 33 43
14 24 34 44
A1
1K5
44
A2
A1
1K2
A2
1K20
1 Sec
2
1K4
A1
18
8
43
71
0K9
15
1K20
84
2.2
A1 1Y12
22
9
24
A2 10 9 5 -
13 21 33 43
14 22 34 44
Main Hoist Lower Circuit
9 2.17 2.13 4
13 21 31 43
14 22 32 44
3 -
53 61 73 83
54 62 74 84
F3.1 10 K
F3.1 8S1 Hoist Lower Limit
Schem. 3008088 Pg.3
+24v
Main Hoist Joystick 10 K
21
1K1 1K4 5
4
14
83
13
23
1K4 5
13
1K2
Relay 4 Board #2
33
1K4
34
5
33
1K2
34
4
43
1K4
44
0K9
+24v B1
1Y1
1K5
72
Directional 1 Sec. Control & Brake 15 2 Release Solenoids
A2
5 6 5 5
18
13 23 33 43
1 Sec
A1
1K5
44
2
A2
A1
1K2
A2
1K20
18
8
43
1K4
A1
15
1K20
84
2.2
71
2.2
5
0K9 14
A1 1Y12
22
9
24
A2 10 9 5 -
14 24 34 44
13 21 33 43
9 2.17 2.13 4
13 21 31 43
14 22 32 44
3 -
53 61 73 83
54 62 74 84
14 22 34 44
Main Hoist Lower Circuit
F3.1 10 K
F3.1 8S1 Hoist Lower Limit
Schem. 3008088 Pg.3
+24v
Main Hoist Joystick 10 K
21
1K1 1K4 5
4
14
83
13
23
1K4 5
13
1K2
Relay 4 Board #2
33
1K4
34
5
33
1K2 4
34
43
1K4 5
44
0K9 14
2.2
72
+24v B1
1K5
1Y1
Directional 1 Sec. Control & Brake 15 2 Release Solenoids
A2 18
5 6 5 5
13 23 33 43
14 24 34 44
A1
1K5
44
A2
A1
1K2
A2
1K20
1 Sec
2
1K4
A1
18
8
43
71
0K9
15
1K20
84
2.2
A1 1Y12
22
9
24
A2 10 9 5 -
13 21 33 43
14 22 34 44
Main Hoist Lower Circuit
9 2.17 2.13 4
13 21 31 43
14 22 32 44
3 -
53 61 73 83
54 62 74 84
F3.1 10 K
F3.1 8S1 Hoist Lower Limit
Schem. 3008088 Pg.3
+24v
Main Hoist Joystick 10 K
21
1K1 1K4 5
4
14
83
13
23
1K4 5
13
1K2
Relay 4 Board #2
33
1K4
34
5
33
1K2
34
4
43
1K4
44
0K9
+24v B1
1Y1
1K5
72
Directional 1 Sec. Control & Brake 15 2 Release Solenoids
A2
5 6 5 5
18
13 23 33 43
1 Sec
A1
1K5
44
2
A2
A1
1K2
A2
1K20
18
8
43
1K4
A1
15
1K20
84
2.2
71
2.2
5
0K9 14
A1 1Y12
22
9
24
A2 10 9 5 -
14 24 34 44
13 21 33 43
9 2.17 2.13 4
13 21 31 43
14 22 32 44
3 -
53 61 73 83
54 62 74 84
14 22 34 44
Main Hoist Lower Circuit
F3.1 10 K
F3.1 8S1 Hoist Lower Limit
Schem. 3008088 Pg.3
+24v
Main Hoist Joystick 10 K
21
1K1 1K4 5
4
14
83
13
23
1K4 5
13
1K2
Relay 4 Board #2
33
1K4
34
5
33
1K2 4
34
43
1K4 5
44
0K9 14
2.2
72
+24v B1
1K5
1Y1
Directional 1 Sec. Control & Brake 15 2 Release Solenoids
A2 18
5 6 5 5
13 23 33 43
14 24 34 44
A1
1K5
44
A2
A1
1K2
A2
1K20
1 Sec
2
1K4
A1
18
8
43
71
0K9
15
1K20
84
2.2
A1 1Y12
22
9
24
A2 10 9 5 -
13 21 33 43
14 22 34 44
Main Hoist Lower Circuit
9 2.17 2.13 4
13 21 31 43
14 22 32 44
3 -
53 61 73 83
54 62 74 84
F3.1 10 K
F3.1 8S1 Hoist Lower Limit
Schem. 3008088 Pg.3
+24v
Main Hoist Joystick 10 K
21
1K1 1K4 5
4
14
83
13
23
1K4 5
13
1K2
Relay 4 Board #2
33
1K4
34
5
33
1K2
34
4
43
1K4
44
0K9
+24v B1
1Y1
1K5
72
Directional 1 Sec. Control & Brake 15 2 Release Solenoids
A2
5 6 5 5
18
13 23 33 43
18
8 1 Sec
A1
1K5
44
2
A2
A1
1K2
A2
1K20
15
1K20
43
1K4
A1
84
2.2
71
2.2
5
0K9 14
A1 1Y12
22
9
24
A2 10 9 5 -
14 24 34 44
13 21 33 43
9 2.17 2.13 4
13 21 31 43
14 22 32 44
3 -
53 61 73 83
54 62 74 84
14 22 34 44
Main Hoist Pump Flowing
F3.1 10 K
F3.1 8S1 Hoist Lower Limit
Schem. 3008088 Pg.3
+24v
Main Hoist Joystick 10 K
21
1K1 1K4 5
4
14
83
13
23
1K4 5
13
1K2
Relay 4 Board #2
33
1K4
34
5
33
1K2 4
34
43
1K4 5
0K9 14
2.2
72
+24v B1
1K5
1Y1
Directional 1 Sec. Control & Brake 15 2 Release Solenoids
A2 18
5 6 5 5
13 23 33 43
14 24 34 44
1 Sec
A1
1K5
44
A2
A1
1K2
A2
1K20
18
8
2
1K4
A1
15
1K20
43
71
44 0K9
84
2.2
A1 1Y12
22
9
24
A2 10 9 5 -
13 21 33 43
14 22 34 44
9 2.17 2.13 4
13 21 31 43
14 22 32 44
3 -
53 61 73 83
54 62 74 84
Main Hoist Release Joystick
F3.1 10 K
F3.1 8S1 Hoist Lower Limit
Schem. 3008088 Pg.3
+24v
Main Hoist Joystick 10 K
21
1K1 1K4 5
4
14
83
13
23
1K4 5
13
1K2
Relay 4 Board #2
33
1K4
34
5
33
1K2
34
4
43
1K4
2.2
+24v B1
1Y1
1K5
72
Directional 1 Sec. Control & Brake 15 2 Release Solenoids
A2
5 6 5 5
18
13 23 33 43
18
8 1 Sec
A1
1K5
44
2
A2
A1
1K2
A2
1K20
15
1K20
43
1K4
A1
84
2.2
71
44 0K9
5
0K9 14
A1 1Y12
22
9
24
A2 10 9 5 -
14 24 34 44
13 21 33 43
9 2.17 2.13 4
13 21 31 43
14 22 32 44
3 -
53 61 73 83
54 62 74 84
14 22 34 44
After One Second
F3.1 10 K
F3.1 8S1 Hoist Lower Limit
Schem. 3008088 Pg.3
+24v
Main Hoist Joystick 10 K
21
1K1 1K4 5
4
14
83
13
23
1K4 5
13
1K2
Relay 4 Board #2
33
1K4
34
5
33
1K2 4
34
43
1K4 5
0K9 14
2.2
72
+24v B1
1K5
1Y1
Directional 1 Sec. Control & Brake 15 2 Release Solenoids
A2 18
5 6 5 5
13 23 33 43
14 24 34 44
1K2 Lets Go
1 Sec
A1
1K5
44
A2
A1
1K2
A2
1K20
18
8
2
1K4
A1
15
1K20
43
71
44 0K9
84
2.2
A1 1Y12
22
9
24
A2 10 9 5 -
13 21 33 43
14 22 34 44
9 2.17 2.13 4
13 21 31 43
14 22 32 44
3 -
53 61 73 83
54 62 74 84
F3.1 10 K
F3.1 8S1 Hoist Lower Limit
Schem. 3008088 Pg.3
+24v
Main Hoist Joystick 10 K
21
1K1 1K4 5
4
14
83
13
23
1K4 5
13
1K2
Relay 4 Board #2
33
1K4
34
5
33
1K2 4
34
43
1K4 5
44
0K9 14
2.2
72
+24v B1
1K5
1Y1
Directional 1 Sec. Control & Brake 15 2 Release Solenoids
A2 18
5 6 5 5
13 23 33 43
14 24 34 44
A1
1K5
44
A2
A1
1K2
A2
1K20
1 Sec
2
1K4
A1
18
8
43
71
0K9
15
1K20
84
2.2
A1 1Y12
22
9
24
A2 10 9 5 -
13 21 33 43
14 22 34 44
Main Hoist Lower Circuit
GMK 5160 Main Hoist Raise Circuit Logic
9 2.17 2.13 4
13 21 31 43
14 22 32 44
3 -
53 61 73 83
54 62 74 84
EKS Relay
24
1K3
13 23
8
K11
Schem. 3008088 Pg. 3
+24v
F3.3
F3.1
10 K
10 K
14
F3.1
1.3 21
Relay Relay 33 Board Board #2 #2
9
Main Hoist Joystick
22
4 53
13
1K3
13
1K1
1K2
8
14
0K9
15
54
1K20
14
1 Sec
2.2
1K5
13
2
61
0K9 2.2
Directional Control & Brake Release Solenoids
13 21 33 43
43
34
1K1
33
34
1K3
33
8
9
B1
9 7 8 8
14 22 34 44
13 23 33 43
A2
A1
1K20
A2
A2
1 Sec. 15
14 24 34 44
A1
1K5
+24v
1K3
A2 10 4 8 -
44
1K3
A1
1K1
1Y2
62
8
A1 1Y11
18
8
14
18
9 2.17 2.13 4
13 21 31 43
14 22 32 44
3 -
53 61 73 83
54 62 74 84
2
Main Hoist Raise Circuit
24
1K3
13 23
8
K11
Schem. 3008088 Pg. 3
+24v
F3.3
F3.1
EKS Relay
10 K
10 K
14
F3.1
1.3 21
Relay Relay 33 Board Board #2 #2
9
Main Hoist Joystick
22
4 53
13
1K3
13
1K1
1K2
8
0K9 14
15
54
1K20
14
1 Sec
2.2
1K5 2
13
61
0K9 2.2
Directional Control & Brake Release Solenoids
13 21 33 43
14 22 34 44
43
34
1K1 9
33
34
1K3
33
8
A2 9 7 8 8
13 23 33 43
14 24 34 44
15
A2
A1
1K20 1 Sec.
A1
1K5
+24v B1
1K3
A2 10 4 8 -
44
1K3
A1
1K1
1Y2
62
8
A1 1Y11
18
8
14
A2 18
2
Main Hoist Raise Circuit
9 2.17 2.13 4
13 21 31 43
14 22 32 44
3 -
53 61 73 83
54 62 74 84
EKS Relay
24
1K3
13 23
8
K11
Schem. 3008088 Pg. 3
+24v
F3.3
F3.1
10 K
10 K
14
F3.1
1.3 21
Relay Relay 33 Board Board #2 #2
9
Main Hoist Joystick
22
4 53
13
1K3
13
1K1
1K2
8
0K9
14
15
1K20
54
2.2 61
14
1K5
13
2
0K9 2.2
Directional Control & Brake Release Solenoids
13 21 33 43
43
34
1K1
33
33
8
9
9 7 8 8
13 23 33 43
A2
A1
1K20 A2
1 Sec. 15
14 24 34 44
A1
1K5
+24v B1
A2
14 22 34 44
1 Sec
34
1K3
1K3
A2 10 4 8 -
44
1K3
A1
1K1
1Y2
62
8
A1 1Y11
18
8
14
18
9 2.17 2.13 4
13 21 31 43
14 22 32 44
3 -
53 61 73 83
54 62 74 84
2
Main Hoist Raise Circuit
EKS Relay
24
1K3
13 23
8
K11
Schem. 3008088 Pg. 3
+24v
F3.3
F3.1
10 K
10 K
14
F3.1
1.3 21
Relay Relay 33 Board Board #2 #2
9
Main Hoist Joystick
22
4 53
13
1K3
13
1K1
1K2
8
0K9 14
15
1K20
54
2.2
61
14
1K5 2
13
0K9 2.2
Directional Control & Brake Release Solenoids
13 21 33 43
14 22 34 44
43
34
1K1 9
33
A2 9 7 8 8
13 23 33 43
14 24 34 44
1 Sec
34
1K3
33
8
15
A2
A1
1K20 1 Sec.
A1
1K5
+24v B1
1K3
A2 10 4 8 -
44
1K3
A1
1K1
1Y2
62
8
A1 1Y11
18
8
14
A2 18
2
Main Hoist Raise Circuit
9 2.17 2.13 4
13 21 31 43
14 22 32 44
3 -
53 61 73 83
54 62 74 84
EKS Relay
24
1K3
13 23
8
K11
Schem. 3008088 Pg. 3
+24v
F3.3
F3.1
10 K
10 K
14
F3.1
1.3 21
Relay Relay 33 Board Board #2 #2
9
Main Hoist Joystick
22
4 53
13
1K3
13
1K1
1K2
8
0K9
14
15
1K20
54
2.2 61
14
1K5
13
2
0K9 2.2
Directional Control & Brake Release Solenoids
13 21 33 43
43
34
1K1
33
33
8
9
9 7 8 8
13 23 33 43
A2
A1
1K20 A2
1 Sec. 15
14 24 34 44
A1
1K5
+24v B1
A2
14 22 34 44
1 Sec
34
1K3
1K3
A2 10 4 8 -
44
1K3
A1
1K1
1Y2
62
8
A1 1Y11
18
8
14
18
9 2.17 2.13 4
13 21 31 43
14 22 32 44
3 -
53 61 73 83
54 62 74 84
2
Main Hoist Raise Circuit
EKS Relay
24
1K3
13 23
8
K11
Schem. 3008088 Pg. 3
+24v
F3.3
F3.1
10 K
10 K
14
F3.1
1.3 21
Relay Relay 33 Board Board #2 #2
9
Main Hoist Joystick
22
4 53
13
1K3
13
1K1
1K2
8
0K9 14
15
1K20
54
2.2
61
14
1K5 2
13
0K9 2.2
Directional Control & Brake Release Solenoids
13 21 33 43
14 22 34 44
43
34
1K1 9
33
A2 9 7 8 8
13 23 33 43
14 24 34 44
1 Sec
34
1K3
33
8
15
A2
A1
1K20 1 Sec.
A1
1K5
+24v B1
1K3
A2 10 4 8 -
44
1K3
A1
1K1
1Y2
62
8
A1 1Y11
18
8
14
A2 18
2
Main Hoist Raise Circuit
9 2.17 2.13 4
13 21 31 43
14 22 32 44
3 -
53 61 73 83
54 62 74 84
EKS Relay
24
1K3
13 23
8
K11
Schem. 3008088 Pg. 3
+24v
F3.3
F3.1
10 K
10 K
14
F3.1
1.3 21
Relay Relay 33 Board Board #2 #2
9
Main Hoist Joystick
22
4 53
13
1K3
13
1K1
1K2
8
0K9
14
15
1K20
54
2.2 61
14
1K5
13
2
0K9 2.2
Directional Control & Brake Release Solenoids
13 21 33 43
43
34
1K1
33
33
8
9
9 7 8 8
13 23 33 43
A2
15
14 24 34 44
A2
A1
1K20 1 Sec.
A1
1K5
+24v B1
A2
14 22 34 44
1 Sec
34
1K3
1K3
A2 10 4 8 -
44
1K3
A1
1K1
1Y2
62
8
A1 1Y11
18
8
14
18
9 2.17 2.13 4
13 21 31 43
14 22 32 44
3 -
53 61 73 83
54 62 74 84
2
Main Hoist Pump Flowing
EKS Relay
24
1K3
13 23
8
K11
Schem. 3008088 Pg. 3
+24v
F3.3
F3.1
10 K
10 K
14
F3.1
1.3 21
Relay Relay 33 Board Board #2 #2
9
Main Hoist Joystick
22
4 53
13
1K3
13
1K1
1K2
8
0K9 14
15
1K20
54
2.2
61
14
1K5 2
13
0K9 2.2
Directional Control & Brake Release Solenoids
13 21 33 43
14 22 34 44
43
34
1K1 9
33
A2 9 7 8 8
13 23 33 43
14 24 34 44
1 Sec
34
1K3
33
8
15 2
A2
A1
1K20 1 Sec.
A1
1K5
+24v B1
1K3
A2 10 4 8 -
44
1K3
A1
1K1
1Y2
62
8
A1 1Y11
18
8
14
A2 18
9 2.17 2.13 4
13 21 31 43
14 22 32 44
3 -
53 61 73 83
54 62 74 84
Main Hoist Release Joystick
EKS Relay
24
1K3
13 23
K11
8
Schem. 3008088 Pg. 3
+24v
F3.3
F3.1
10 K
10 K
14
F3.1
1.3 21
Relay Relay 33 Board Board #2 #2
9
Main Hoist Joystick
22
4 53
13
1K3
13
1K1
1K2
8
0K9
14
15
1K20
54
2.2 61
14
1K5
13
2
0K9 2.2
10 4 8 -
13 21 33 43
43
34
1K1
33
33
8
9
9 7 8 8
13 23 33 43
A2
1 Sec. 15
A2
A1
1K20
14 24 34 44
A1
1K5
+24v B1
A2
14 22 34 44
1 Sec
34
1K3
1K3
A2
Directional Control & Brake Release Solenoids
44
1K3
A1
1K1
1Y2
62
8
A1 1Y11
18
8
14
18
9 2.17 2.13 4
13 21 31 43
14 22 32 44
3 -
53 61 73 83
54 62 74 84
2
Main Hoist Release Joystick
EKS Relay
24
1K3
13 23
K11
8
Schem. 3008088 Pg. 3
+24v
F3.3
F3.1
10 K
10 K
14
F3.1
1.3 21
Relay Relay 33 Board Board #2 #2
9
Main Hoist Joystick
22
4 53
13
1K3
13
1K1
1K2
8
0K9 14
15
1K20
54
2.2
61
14
1K5 2
13
0K9 2.2
Directional Control & Brake Release Solenoids
13 21 33 43
14 22 34 44
43
34
1K1 9
33
A2 9 7 8 8
13 23 33 43
14 24 34 44
1 Sec
34
1K3
33
8
A2
A1
1K20 A2
1 Sec. 15
A1
1K5
+24v B1
1K3
A2 10 4 8 -
44
1K3
A1
1K1
1Y2
62
8
A1 1Y11
18
8
14
18
2
After One Second
9 2.17 2.13 4
13 21 31 43
14 22 32 44
3 -
53 61 73 83
54 62 74 84
EKS Relay
24
1K3
13 23
K11
8
Schem. 3008088 Pg. 3
+24v
F3.3
F3.1
10 K
10 K
14
F3.1
1.3 21
Relay Relay 33 Board Board #2 #2
9
Main Hoist Joystick
22
4 53
13
1K3
13
1K1
1K2
8
0K9
14
15
1K20
54
2.2 61
14
1K5
13
2
0K9 2.2
10 4 8 -
13 21 33 43
43
34
1K1
33
33
8
9
9 7 8 8
13 23 33 43
A2
1 Sec. 15
A2
A1
1K20
14 24 34 44
A1
1K5
+24v B1
A2
14 22 34 44
1 Sec
34
1K3
1K3
A2
Directional Control & Brake Release Solenoids
44
1K3
A1
1K1
1Y2
62
8
A1 1Y11
18
8
14
18
9 2.17 2.13 4
13 21 31 43
14 22 32 44
3 -
53 61 73 83
54 62 74 84
2
After One Second
EKS Relay
24
1K3
13 23
K11
8
Schem. 3008088 Pg. 3
+24v
F3.3
F3.1
10 K
10 K
14
F3.1
1.3 21
Relay Relay 33 Board Board #2 #2
9
Main Hoist Joystick
22
4 53
13
1K3
13
1K1
1K2
8
0K9 14
15
1K20
54
2.2
61
14
1K5 2
13
0K9 2.2
Directional Control & Brake Release Solenoids
13 21 33 43
14 22 34 44
43
34
1K1 9
33
A2 9 7 8 8
13 23 33 43
14 24 34 44
1 Sec
34
1K3
33
8
A2
A1
1K20 A2
1 Sec. 15
A1
1K5
+24v B1
1K3
A2 10 4 8 -
44
1K3
A1
1K1
1Y2
62
8
A1 1Y11
18
8
14
18
2
After One Second
9 2.17 2.13 4
13 21 31 43
14 22 32 44
3 -
53 61 73 83
54 62 74 84
EKS Relay
24
1K3
13 23
K11
8
Schem. 3008088 Pg. 3
+24v
F3.3
F3.1
10 K
10 K
14
F3.1
1.3 21
Relay Relay 33 Board Board #2 #2
9
Main Hoist Joystick
22
4 53
13
1K3
13
1K1
1K2
8
0K9
14
15
1K20
54
2.2 61
14
1K5
13
2
0K9 2.2
10 4 8 -
13 21 33 43
43
34
1K1
33
33
8
9
9 7 8 8
13 23 33 43
A2
A1
1K20 A2
1 Sec. 15
14 24 34 44
A1
1K5
+24v B1
A2
14 22 34 44
1 Sec
34
1K3
1K3
A2
Directional Control & Brake Release Solenoids
44
1K3
A1
1K1
1Y2
62
8
A1 1Y11
18
8
14
18
9 2.17 2.13 4
13 21 31 43
14 22 32 44
3 -
53 61 73 83
54 62 74 84
2
After One Second
24
1K3
13 23
8
K11
Schem. 3008088 Pg. 3
+24v
F3.3
F3.1
EKS Relay
10 K
10 K
14
F3.1
1.3 21
Relay Relay 33 Board Board #2 #2
9
Main Hoist Joystick
22
4 53
13
1K3
13
1K1
1K2
8
0K9 14
15
54
1K20
14
1 Sec
2.2
1K5 2
13
61
0K9 2.2
Directional Control & Brake Release Solenoids
13 21 33 43
14 22 34 44
43
34
1K1 9
33
34
1K3
33
8
A2 9 7 8 8
13 23 33 43
14 24 34 44
15
A2
A1
1K20 1 Sec.
A1
1K5
+24v B1
1K3
A2 10 4 8 -
44
1K3
A1
1K1
1Y2
62
8
A1 1Y11
18
8
14
A2 18
2
Main Hoist Raise Circuit
9 2.17 2.13 4
13 21 31 43
14 22 32 44
3 -
53 61 73 83
54 62 74 84
GMK 5160 Relay Board Logic
GMK 5160 Main Hoist Raise Circuit Relay and Solenoid Chart Joystick Siemens MultiContact Relays
+24 vdc Output 0 to 4.25v 11
3
Relay Board # 2 19
1K1
1K3
1
Contacts
Contacts
1K5
1K20
Relay Board #4 13
3
1Y11
1Y2
Monoblock Directional Solenoid
Hoist Brake Release Solenoid
PVR #1 6 Pump Sol.
1Y7
7
Current Output
GMK 5160 Main Hoist Lower Circuit Relay and Solenoid Chart Joystick Siemens MultiContact Relays
+24 vdc Output 0 to 4.25v 11
4
Relay Board # 2 21
1K4
1K2
4
Contacts
Contacts
1K5
1K20
Relay Board #4 14
1Y12
1Y1
Monoblock Directional Solenoid
Hoist Brake Release Solenoid
4
PVR #1 6
8
Pump Sol.
Current Output
1Y7
GMK 5160 Aux. Hoist Raise Circuit Relay and Solenoid Chart Joystick Siemens MultiContact Relays
+24 vdc Output 0 to 4.25v 18
5
Relay Board # 2 19
2K1
2K3
1
Contacts
Contacts
2K5
2K20
Relay Board #4 13
3
11Y11
11Y2
Monoblock Directional Solenoid
Hoist Brake Release Solenoid
PVR #1 6 Pump Sol.
1Y7
7
Current Output
GMK 5160 Aux. Hoist Lower Circuit Relay and Solenoid Chart Joystick Siemens MultiContact Relays
+24 vdc Output 0 to 4.25v 20
7
Relay Board # 2 21
2K2
2K4
4
Contacts
Contacts
2K5
2K20
Relay Board #4 14
11Y12
11Y1
Monoblock Directional Solenoid
Hoist Brake Release Solenoid
4
PVR #1 6
8
Pump Sol.
Current Output
1Y7
Joystick
GMK 5160 Lift Up Circuit Relay and Solenoid Chart Siemens MultiContact Relays
+24 vdc Output 0 to 4.25v 11
4
Relay Board # 1 21
3K2
3K4
10
Contacts
Contacts
Relay Board #4 16
6Y2
4
PVR #2 6 Pump Sol.
11Y7
8
Current Output
Monoblock Directional Solenoid
3K5
3K20
Joystick
GMK 5160 Lift Down Circuit Relay and Solenoid Chart Siemens MultiContact Relays
+24 vdc Output 0 to 4.25v 11
3
Relay Board # 1 22
3
10
3K1
3K3
Contacts
Contacts
3K5
3K20
Relay Board #3 19
3
6Y2
10
PVR # 3 6
7
Prop. Sol.
Monoblock Directional Solenoid
Current Output
6Y11
Joystick
GMK 5160 Tele In Circuit Relay and Solenoid Chart Siemens MultiContact Relays
+24 vdc Output 0 to 4.25v 11
4
Relay Board # 1 21
3K2
3K4
10
Contacts
Contacts
Relay Board #4 16
5Y42
4
PVR #2 6 Pump Sol.
11Y7
8
Current Output
Monoblock Directional Solenoid
3K5
3K20
Joystick
GMK 5160 Tele Out Circuit Relay and Solenoid Chart Siemens MultiContact Relays
+24 vdc Output 0 to 4.25v 11
3
Relay Board # 1 19
3K1
3K3
7
Contacts
Contacts
3K5
Relay Board #4 15
5Y32
3
PVR #2 6
7
Pump Sol.
Current Output
11Y7
Joystick
Monoblock Directional Solenoid
GMK 5160 Swing Left Relay and Solenoid Chart Siemens MultiContact Relays
+24 vdc Output 0 to 13.2v 4
22
Relay Board #3
4K3
4K4
Contacts
Contacts
21
7
RVR 12
14
13
Prop. Sol.
4Y3
4Y4
Left
Right
3K20
Joystick
GMK 5160 Swing Right Relay and Solenoid Chart Siemens MultiContact Relays
+24 vdc Output 0 to 13.2v 4
22
Relay Board #3
4K3
4K4
Contacts
Contacts
21
7
RVR 12
14
13
Prop. Sol.
4Y3
4Y4
Left
Right
Current Output
+24v Input From GLR Override
To Relay Boards 1, 2, & 3 Pin # 17 Relay Board #4
23
24 F3.3
K3
21
22
4.25 v Input From PVR 2 Pin #1
7
15
GLR 2
1
GMK 5160 GLR Circuit Schem. 3008088 Pg. 3
16 3
1
n RPM Sensor
6
2 3
S
K
Throttle Position
+24v Input From GLR Override
To Relay Boards 1, 2, & 3 Pin # 17 Relay Board #4
23
24 F3.3
K3
21
22
7
4.25 v Input From PVR 2 Pin #1
15
16
GLR 2
1
3
GMK 5160 GLR on Override
1
RPM Sensor
Relay Board #2 Main Hoist 12
+24v Input From Joystick
10K
11
10
22
1 13
16
17
Throttle Position
15 14
2
K3
9
K4 K5
+24v Input From Joystick
K6 14
14
1K4
1K3 13
K
Schem. 3008088 Pg 3
4.25v Input From GLR
10K
2 3
S
n
Schem. 3008088 Pg. 3
6
3
18
19
Output to PVR
5
6
8
7
21
Output to PVR
20
4
13
Relay Board #2 Main Hoist 12
+24v Input From Joystick
10K
11
10
22
10K
1 13
Schem. 3008088 Pg 3
4.25v Input From GLR 16
17
15 14
2
K3
9
K4 K5
K6 14
14
1K4
1K3 13
+24v Input From Joystick
3
18
19
5
6
8
7
Output to PVR
21
20
13
4
Output to PVR
Main Hoist Raising
Relay Board #2 Main Hoist 12
+24v Input From Joystick
10K
11
10
22
10K
1 13
Schem. 3008088 Pg 3
4.25v Input From GLR 16
17
15 14
2
K3
9
K4 K5
K6 14
14
1K4
1K3 13
+24v Input From Joystick
3
18
19
Output to PVR
5
6
8
7
21
Output to PVR
Main Hoist Raising
20
4
13
Relay Board #2 Main Hoist 12
+24v Input From Joystick
10K
11
10
22
10K
1 13
Schem. 3008088 Pg 3
4.25v Input From GLR 16
17
15 14
2
K3
9
K4 K5
K6 14
14
1K4
1K3 13
+24v Input From Joystick
3
18
19
5
6
8
7
Output to PVR
21
20
13
4
Output to PVR
Main Hoist Lowering
Relay Board #2 Main Hoist 12
+24v Input From Joystick
10K
11
10
22
10K
1 13
Schem. 3008088 Pg 3
4.25v Input From GLR 16
17
15 14
2
K3
9
K4 K5
K6 14
14
1K4
1K3 13
+24v Input From Joystick
3
18
19
Output to PVR
5
6
8
7
21
20
Output to PVR
Main Hoist Lowering
4
13
Schem. 3008088 Pg 3
Relay Board #2 Aux. Hoist 12
11
10
22
1 13
16
17
15 14
2
K3
9
K4
K5
K6 14
14
1K4
1K3 13
10K
3
18
19
5
Output to PVR
10K
6
8
43
2K3
44
2.11
4.25v Supply
7
43
2K4
20
Output to PVR
44
+24v Supply
Schem. 3008088 Pg 3
11
10
22
1 13
16
17
15 14
2
K3
9
K4
K5
K6 14
14
1K4
1K3 13
10K
13
4
2.11
Relay Board #2 Aux. Hoist Raising 12
21
3
10K
4.25v Supply
18
19
Output to PVR
5
6
8
43
2K3 2.11
44
7
43
2K4
21
20
4
Output to PVR
44
2.11
+24v Supply
13
Schem. 3008088 Pg 3
Relay Board #2 Aux. Hoist Raising 12
11
10
22
1 13
16
17
15 14
2
K3
9
K4
K5
K6 14
14
1K4
1K3 13
10K
3
18
19
5
Output to PVR
10K
6
8
43
2K3
44
2.11
4.25v Supply
7
43
2K4
20
Output to PVR
44
+24v Supply
Schem. 3008088 Pg 3
11
10
22
1 13
16
17
15 14
2
K3
9
K4
K5
K6 14
14
1K4
1K3 13
10K
13
4
2.11
Relay Board #2 Aux. Hoist Raising 12
21
3
10K
4.25v Supply
18
19
Output to PVR
5
6
8
43
2K3 2.11
44
7
43
2K4
21
20
4
Output to PVR
44
2.11
+24v Supply
13
Schem. 3008088 Pg 3
Relay Board #2 Aux. Hoist Lowering 12
11
10
22
1 13
16
17
15 14
2
K3
9
K4
K5
K6 14
14
1K4
1K3 13
10K
3
18
19
5
Output to PVR
10K
6
8
43
2K3
44
2.11
4.25v Supply
7
43
2K4
20
Output to PVR
44
+24v Supply
Schem. 3008088 Pg 3
11
10
22
1 13
16
17
15 14
2
K3
9
K4
K5
K6 14
14
1K4
1K3 13
10K
13
4
2.11
Relay Board #2 Aux. Hoist Lowering 12
21
3
10K
4.25v Supply
18
19
Output to PVR
5
6
8
43
2K3 2.11
44
7
43
2K4
21
20
4
Output to PVR
44
2.11
+24v Supply
13
Schem. 3008088 Pg 3
Relay Board #2 Aux. Hoist Lowering 12
11
10
22
1 13
16
17
15 14
2
K3
9
K4
K5
K6 14
14
1K4
1K3 13
10K
3
18
19
5
Output to PVR
10K
8
43
2K3
44
2.11
4.25v Supply
12
6
7
43
2K4
21
20
4
13
Output to PVR
44
2.11
+24v Supply
11
10
22
1 13
16
17
15 14
2
K3
9
K4
K6
3
18
19
5
6
8
7
21
20
4
Relay Board # 3 -Swing / Boom Down
0 to 4.25 v Input from Board #3 Pin #19 12
11
10
22
1 13
16
17
15 14
2
K3
9
K4
+24v Input From Lift Joystick
K6
74
3K3 73
3
18
19
5
3
6
8
7
21
20
4
10
PVR # 3 6
7
Relay Board # 3 Boom Down
0 to 4.25 v Input from Board #3 Pin #19 12
11
10
22
1 13
16
17
15 14
2
K3
9
K4
+24v Input From Lift Joystick
K6
74
3K3 73
3
18
19
3
5
6
8
7
21
20
4
10
PVR # 3 6
7
Relay Board # 3 Boom Down
0 to 4.25 v Input from Board #3 Pin #19 12
11
10
22
1 13
16
17
15 14
2
K3
9
K4
+24v Input From Lift Joystick
K6
74
3K3 73
3
18
19
5
33
6
8
7
21
20
4
10
PVR # 3 6
7
Relay Board # 3 Boom Down
Relay Board #3
Swing Joystick 10K
13.2v Supply RVR Pin 8
12
11
10
22
1 13
Schem. 3008088 Pg.2
10K
16
17
15 14
2
K3
9
K4
K6
3
18
19
GMK 5160 Swing Circuit
5
6
8
7
21
20
4
34
4K3
7
RVR
33
34
4K4
33
+24 vdc
Relay Board #3
Swing Joystick 10K
13.2v Supply RVR Pin 8
12
11
10
22
1 13
Schem. 3008088 Pg.2
10K
16
17
15 14
2
K3
9
K4
K6
3
18
19
5
6
8
7
GMK 5160 Swing Circuit
21
7
11
34
4K4
33
33
RVR
+24 vdc
Relay Board #3 10K
12
4
34
4K3
Swing Joystick 13.2v Supply RVR Pin 8
20
10
22
1 13
Schem. 3008088 Pg.2
10K
16
17
15 14
2
K3
9
K4
K6
3
18
19
GMK 5160 Swing Circuit
5
6
8
7
21
20
4
34
4K3
7
RVR
33
34
4K4
33
+24 vdc
Relay Board #3
Swing Joystick 10K
13.2v Supply RVR Pin 8
12
11
10
22
1 13
Schem. 3008088 Pg.2
10K
16
17
15 14
2
K3
9
K4
K6
3
18
19
5
6
8
7
GMK 5160 Swing Right
21
7
11
34
4K4
33
33
RVR
+24 vdc
Relay Board #3 10K
12
4
34
4K3
Swing Joystick 13.2v Supply RVR Pin 8
20
10
22
1 13
Schem. 3008088 Pg.2
10K
16
17
15 14
2
K3
9
K4
K6
3
18
19
GMK 5160 Swing Right
5
6
8
7
21
20
4
34
4K3
7
RVR
33
34
4K4
33
+24 vdc
Relay Board #3
Swing Joystick 10K
13.2v Supply RVR Pin 8
12
11
10
22
1 13
Schem. 3008088 Pg.2
10K
16
17
15 14
2
K3
9
K4
K6
3
18
19
5
6
8
7
GMK 5160 Swing Right
21
7
11
34
4K4
33
33
RVR
+24 vdc
Relay Board #3 10K
12
4
34
4K3
Swing Joystick 13.2v Supply RVR Pin 8
20
10
22
1 13
Schem. 3008088 Pg.2
10K
16
17
15 14
2
K3
9
K4
K6
3
18
19
GMK 5160 Swing Left
5
6
8
7
21
20
4
34
4K3
7
RVR
33
34
4K4
33
+24 vdc
Relay Board #3
Swing Joystick 10K
13.2v Supply RVR Pin 8
12
11
10
22
1 13
Schem. 3008088 Pg.2
10K
16
17
15 14
2
K3
9
K4
K6
3
18
19
5
6
8
7
GMK 5160 Swing Left
21
7
11
34
4K4
33
33
RVR
+24 vdc
Relay Board #3 10K
12
4
34
4K3
Swing Joystick 13.2v Supply RVR Pin 8
20
10
22
1 13
Schem. 3008088 Pg.2
10K
16
17
15 14
2
K3
9
K4
K6
3
18
19
GMK 5160 Swing Left
5
6
8
7
21
20
4
34
4K3
7
RVR
33
34
4K4
33
+24 vdc
GMK 5160 Relay Board Drawings
1 2
3
4 5 6 7
8
1 2 3 4 5 6 7 8 9 10 11 12
9 10 11 12
K1 K2
K3
K1
K2
#2249640
K3
K4
K5
K6
13 14 15 16 17 18 19 20 21 22 NC NC
K3
K4
K3
K6
K6
13 14 15 16 17 18 19 20 21 22
Relay Boards 1 & 2
NC NC
Relay Board # 3 1 2 3
K1
Relay Board #4
K4
#2217774
K5
4 5 6 7 8
K2
K3
K4
9 10 11 12
K4
#2253694
13 14 15 16 17 18 19 20 21 22 23 24
R6
K6
Lift or Telescope Extend Retract
Main & Aux Hoists Raise Lower
1 2 3 4 5 6 7 8 9 10 11 12
K1
K2
K3
K4
R6
#2253694
Input GLR Override
13 14 15 16 17 18 19 20 21 22 23 24
3
4
3
PVR 1 P1
4
HiSpeed Inputs
PVR 2 P2 1
Cwt. Switch Input
4.25v GLR Input
Output to Relay Brds
Relay Board #4
1K3
1K4 Main Hoist Joystick 13
13
1K4
1K3 14
14
1
2
3
4
5
6
7
8
9 10 11 12
K1 K2
K3 K4
K1
K2
#2249640
K3
K4
K5
K6
13 14 15 16 17 18 19 20 21 22 NC NC
4.25 v GLR Input Pin #7
1
4
Relay Board #4
K5 K6
Relay Board #2
1K3
1K4 Main Hoist Joystick
Raise
13
13
1K4
1K3
14
14
1
2
3
4
5
6
7
8
9 10 11 12
K1 K2
K3 K4
K1
K2
#2249640
K3
K4
K5
K6
13 14 15 16 17 18 19 20 21 22 NC NC
4.25 v GLR Input Pin #7
1
4
Relay Board #4
1K3
K5 K6
Relay Board #2
1K4 Main Hoist Joystick
Lower
13
13
1K4
1K3 14
14
1
2
3
4
5
6
7
8
9 10 11 12
K1 K2
K3 K4
K1
K2
#2249640
K3
K4
K5
K6
13 14 15 16 17 18 19 20 21 22 NC NC
4.25 v GLR Input Pin #7
1
4
Relay Board #4
K5 K6
Relay Board #2
Relay Board #2
2K4
2K3
43
43
2K4
2K3
44
44 1
2
3
4
5
6
7
8
9 10 11 12
K1 K2
K3 K4
Aux. Hoist Joystick K1
K2
#2249640
4.25v Supply from Relay Board #3 Pin #17
K3
K4
K5
K6
13 14 15 16 17 18 19 20 21 22 NC NC
1
K5 K6
4
Relay Board #4
Relay Board #2
2K3
2K4
43
43
2K4
2K3
44
44 1
2
3
4
5
6
7
8
9 10 11 12
K1 K2
K3 K4
Aux. Hoist Joystick K1
K2
#2249640
4.25v Supply from Relay Board #3 Pin #17
K3
K4
K5
K6
13 14 15 16 17 18 19 20 21 22 NC NC
Raise
1
4
Relay Board #4
K5 K6
Relay Board #2
2K4
2K3
43
43
2K4
2K3
44
44 1
2
3
4
5
6
7
8
9 10 11 12
K1 K2
K3 K4
Aux. Hoist Joystick K1
K2
#2249640
4.25v Supply from Relay Board #3 Pin #17
3K3
K3
K4
K5
K6
K5 K6
13 14 15 16 17 18 19 20 21 22 NC NC
Lower
7
10
1
4
Relay Board #4
3K4 Tele / Lift Joystick 53
53
3K4
3K3 54
54
1
2
3
4
5
6
7
8
9 10 11 12
K1 K2
K3 K4
K1
K2
#2249640
K3
K4
K5
K6
13 14 15 16 17 18 19 20 21 22 NC NC
4.25 v GLR Input Pin #7
7
10
Relay Board #4
K5 K6
Relay Board #1
3K3
3K4 Tele Out Joystick 53
53
3K4
3K3
54
54
1
2
3
4
5
6
7
8
9 10 11 12
K1 K2
K3 K4
K1
K2
#2249640
K3
K4
K5
K6
13 14 15 16 17 18 19 20 21 22 NC NC
4.25 v GLR Input Pin #7
7
10
Relay Board #4
3K3
K5 K6
Relay Board #1
3K4 Tele In Joystick 53
53
3K4
3K3 54
54
1
2
3
4
5
6
7
8
9 10 11 12
K1 K2
K3 K4
K1
K2
#2249640
K3
K4
K5
K6
13 14 15 16 17 18 19 20 21 22 NC NC
4.25 v GLR Input Pin #7
7
10
Relay Board #4
K5 K6
Relay Board #1
Lift Down Joystick
3K3
1 2 3 4 5 6 7 8 9 10 11 12 K1 K2
K3 K4
53
3K3 54
K1
K2
1 2 3 4 5 6 7 8 9 10 11 12 #2249640
K3 K4
K3
K3
K4
K5
K6
13 14 15 16 17 18 19 20 21 22 NCNC
K4
K5 K6
Relay Board #1 K6
#2217774
13 14 15 16 17 18 19 20 21 22NCNC
K6
Relay Board #3
3
PVR #3
4K3
4K4 Swing Joystick
33
33
4K4
4K3
34
34
1 2 3 4 5 6 7 8 9 10 11 12 K3 K4
K3
K4
6
8
RVR Board #2217774
K6
13 14 15 16 17 18 19 20 21 22 NCNC
Relay Board #3 Swing
7
K6
4K3
Left
4K4 Swing Joystick
33
33
4K4
4K3
34
34
1 2 3 4 5 6 7 8 9 10 11 12 K3 K4
K3
K4
6
8
RVR Board K6
#2217774
13 14 15 16 17 18 19 20 21 22 NCNC
7
K6
Relay Board #3 Swing
4K3
Right
4K4 Swing Joystick
33
33
4K4
4K3
34
34
1 2 3 4 5 6 7 8 9 10 11 12 K3 K4
K3
K4
6
8
RVR Board #2217774
K6
13 14 15 16 17 18 19 20 21 22 NCNC
Relay Board #3 Swing
7
K6
4.25v GLR Input
1 2
3 4 5 6 17
7 8
9 10 11 12
K1
18
21
22
K2
24
20
K3 R6
K4
13
14
3
4
15
23
4
3
PVR 1 - P1
16 19
PVR 2 - P2
GLR Supply to Relay Boards
GMK 5160 Relay Board #4
4.25v GLR Input
1 2
3 4 5 6 17
7 8
9 10 11 12
K1
18
21
22
K2
24
20
K3 R6
K4
13
14
3
4
PVR 1 - P1
15 3
16 19
23
4
PVR 2 - P2
GMK 5160 Relay Board #4
+24v Input From GLR Override Switch
4.25v GLR Input
1 2
3 4 5 6 17
7 8
9 10 11 12
K1
18
21
22
K2
24
20
K3 R6
K4
13
14
3
4
15
23
4
3
PVR 1 - P1
16 19
PVR 2 - P2
GMK 5160 Relay Board #4
+24v Input From GLR Override Switch
4.25v GLR Input
1 2
3 4 5 6 17
7 8
9 10 11 12
K1
18
21
22
K2
24
20
K3 R6
K4
13
14
3
4
PVR 1 - P1
15 3
16 19
23
4
PVR 2 - P2
GMK 5160 Relay Board #4
4.25v GLR Input
Main Hoist Inputs Raise
Lower
1 2
3 4 5 6 17
7 8
9 10 11 12
K1
18
21
22
K2
24
20
K3 R6
K4
13
14
3
4
15
23
4
3
PVR 1 - P1
16 19
PVR 2 - P2
GLR Supply to Relay Boards
GMK 5160 Relay Board #4
4.25v GLR Input
Main Hoist Inputs Raise
Lower
1 2
3 4 5 6 17
7 8
9 10 11 12
K1
18
21
22
K2
24
20
K3 R6
K4
13
14
3
4
PVR 1 - P1
15 3
16 19
23
4
PVR 2 - P2
GLR Supply to Relay Boards
GMK 5160 Relay Board #4
+24v Rapid Motion Input
Main Hoist Inputs Raise
Lower
1 2
3 4 5 6 17
7 8
9 10 11 12
K1
18
4.25v GLR Input
21
22
K2
24
20
K3 R6
K4
13
14
3
4
15
23
4
3
PVR 1 - P1
16 19
PVR 2 - P2
GLR Supply to Relay Boards
GMK 5160 Relay Board #4
+24v Rapid Motion Input
Main Hoist Inputs Raise
Lower
1 2
3 4 5 6 17
7 8
9 10 11 12
K1
18
4.25v GLR Input
21
22
K2
24
20
K3 R6
K4
13
14
3
4
PVR 1 - P1
15 3
16 19
23
4
PVR 2 - P2
GLR Supply to Relay Boards
GMK 5160 Relay Board #4
+24v Rapid Motion Input
Main Hoist Inputs Raise
Lower
1 2
3 4 5 6 17
7 8
9 10 11 12
K1
18
4.25v GLR Input
21
22
K2
24
20
K3 R6
K4
13
14
3
4
15
16 19 4
3
PVR 1 - P1
23
PVR 2 - P2
GLR Supply to Relay Boards
GMK 5160 Relay Board #4
4.25v GLR Input
Tele Inputs Extend
1 2
3 4 5 6 17
Retract
7 8
9 10 11 12
K1
18
21
22
K2
24
20
K3 R6
K4
13
14
3
4
PVR 1 - P1
15 3
16 19
23
4
PVR 2 - P2
GLR Supply to Relay Boards
GMK 5160 Relay Board #4
+24v Rapid Motion Input
1 2
3 4 5 6 17
4.25v GLR Input
Tele Inputs Extend
Retract
7 8
9 10 11 12
K1
18
21
22
K2
24
20
K3 R6
K4
13
14
3
4
15
16 19 4
3
PVR 1 - P1
23
PVR 2 - P2
GLR Supply to Relay Boards
GMK 5160 Relay Board #4
+24v Rapid Motion Input
1 2
3 4 5 6 17
4.25v GLR Input
Tele Inputs Extend
Retract
7 8
9 10 11 12
K1
18
21
22
K2
24
20
K3 R6
K4
13
14
3
4
PVR 1 - P1
15 3
16 19
23
4
PVR 2 - P2
GLR Supply to Relay Boards
GMK 5160 Relay Board #4
GMK 5160 Amplifier Board Circuit Logic
F3.3
6
S4 10 K
10 K
0 1
8
5
7
F3.1
10
S4 Main Hoist Enable
9
7 3 11 16
19
1
21
9
12
2
Relay Board #4 14
3
4
15
1
5
1
3
6
18
4
13
16
GLR
10 22 15 17 5 4
Relay Board 2
15
F3.3
16
F3.1
+24v 4.25v 0 to 4.25v 200 to 650ma
10
PVR 1 6
7
1Y7
8
9
Main Hoist Amplifier Circuit
GMK 5160
+24v
Main Hoist Circuit
Schem. 3008088 Pg. 3 10 K
3 11 16
+24v 4.25v 0 to 4.25v 200 to 650ma
10 K
F3.3
10 22 15 17 5 4
Relay Board 2 19
21
1
4
9
12
7 2
3
15
4
1
5
16
1
3
6
F3.1
Relay Board #4 13 14
15
GLR
18
16
10
PVR 1 6
Pump Displacement Solenoid
7
8
9
1Y7
GMK 5160
+24v
Main Hoist Circuit Lowering
Schem. 3008088 Pg. 3 10 K
1K4
3 11 16
+24v 4.25v 0 to 4.25v 200 to 650ma
23
10 K
10 22 15 17 5 4
Relay Board 2 19
21
1
4
9
12
18
13 14
15
4
1
5
10
PVR 1 6
Pump Displacement Solenoid
1Y7
7
8
9
7
16
15
16
GLR 2
Relay Board #4
3
F3.3
24
1
F3.1
3
6
GMK 5160
+24v
Main Hoist Circuit Lowering
Schem. 3008088 Pg. 3 10 K
1K4
3 11 16
+24v 4.25v 0 to 4.25v 200 to 650ma
23
10 K
10 22 15 17 5 4
Relay Board 2 19
21
1
4
9
12
7
13 14
15
4
1
5
15
16
GLR
18
2
1
3
6
F3.1
Relay Board #4
3
F3.3
24
16
10
PVR 1 6
Pump Displacement Solenoid
7
8
9
1Y7
GMK 5160
+24v
Main Hoist Circuit Lowering
Schem. 3008088 Pg. 3 10 K
1K4
3 11 16
+24v 4.25v 0 to 4.25v 200 to 650ma
23
10 K
10 22 15 17 5 4
Relay Board 2 19
21
1
4
9
12
18
13 14
15
4
1
5
10
PVR 1 6
Pump Displacement Solenoid
1Y7
7
8
9
7
16
15
16
GLR 2
Relay Board #4
3
F3.3
24
1
F3.1
3
6
+24v
Main Hoist Circuit Raising 1K3
GMK 5160 Schem. 3008088 Pg. 3
10 K
23
10 K
F3.3
24
3 11 16
10 22 15 17 5 4
Relay Board 2
+24v 4.25v 0 to 4.25v 200 to 650ma
19
21
1
4
9
12
18
3
15
4
1
5
15
16
GLR 2
Relay Board #4 13 14
7 1
3
6
F3.1
16
10
PVR 1 6
Pump Displacement Solenoid
7
8
9
1Y7
+24v
Main Hoist Circuit Raising 1K3
Schem. 3008088 Pg. 3 10 K
23
10 K
F3.3
24
3 11 16
+24v 4.25v 0 to 4.25v 200 to 650ma
10 22 15 17 5 4
Relay Board 2 19
21
1
4
9
12
18
13 14
15
4
1
5
10
PVR 1 6
1Y7
7
8
9
7
16
15
16
GLR 2
Relay Board #4
3
Pump Displacement Solenoid
GMK 5160
1
F3.1
3
6
GMK 5160
+24v
Main Hoist Circuit Raising 1K3
Schem. 3008088 Pg. 3 10 K
23
10 K
F3.3
24
3 11 16
10 22 15 17 5 4
Relay Board 2
+24v 4.25v 0 to 4.25v 200 to 650ma
19
21
1
4
9
12
7 2
3
15
4
1
5
16
1
3
6
F3.1
Relay Board #4 13 14
15
GLR
18
16
10
PVR 1 6
Pump Displacement Solenoid
Main Hoist Circuit Raising Hi- Speed
7
8
9
1Y7
GMK 5160
+24v
Schem. 3008088 Pg. 3 10 K
23
1K3
F3.2 F3.3
24
3 11 16
+24v 4.25v 0 to 4.25v 200 to 650ma
10 K
10 22 15 17 5 4
Relay Board 2 19
21
1
4
9
12
18
13
1K6
14
7
15
16
GLR 2
1
3
6
A1 18
Relay Board #4 13 14
15
1K6
F3.1
A2
16
Hi-Speed Foot Switch 3
4
1
5
10
PVR 1 6
7
8
3
4
6
Pump Displacement Solenoid
1
5
10
PVR 2
9
1Y7 11Y7
7
8
9
Main Hoist Circuit Raising Hi- Speed
GMK 5160
+24v
Schem. 3008088 Pg. 3 10 K
23
1K3
10 K
F3.2 F3.3
24
3 11 16
10 22 15 17 5 4
Relay Board 2
+24v 4.25v 0 to 4.25v 200 to 650ma
19
21
1
4
9
12
13
1K6
14
18
7
15
16
GLR 2
1
3
6
A1 18
13 14
15
1K6
F3.1
Relay Board #4
A2
16
Hi-Speed Foot Switch 3
4
1
5
10
PVR 1 6
7
8
3
4
Main Hoist Circuit Raising Hi- Speed
5
10
PVR 2
9 6
Pump Displacement Solenoid
1
7
8
9
1Y7 11Y7
GMK 5160
+24v
Schem. 3008088 Pg. 3 10 K
23
1K3
F3.2 F3.3
24
3 11 16
+24v 4.25v 0 to 4.25v 200 to 650ma
10 K
10 22 15 17 5 4
Relay Board 2 19
21
1
4
9
12
18
13
1K6
14
7
15
16
GLR 2
1
3
6
A1 18
Relay Board #4 13 14
15
1K6
F3.1
A2
16
Hi-Speed Foot Switch 3
4
1
5
10
PVR 1 6
7
8
3
4
6
Pump Displacement Solenoid
1
5
10
PVR 2
9
1Y7 11Y7
7
8
9
Main Hoist Circuit Raising Hi- Speed
GMK 5160
+24v
Schem. 3008088 Pg. 3 10 K
23
1K3
10 K
F3.2 F3.3
24
3 11 16
10 22 15 17 5 4
Relay Board 2
+24v 4.25v 0 to 4.25v 200 to 650ma
19
21
1
4
9
12
13
1K6
14
18
7
15
16
GLR 2
1
3
6
A1 18
13 14
15
1K6
F3.1
Relay Board #4
A2
16
Hi-Speed Foot Switch 3
4
1
5
10
PVR 1 6
7
8
3
4
Main Hoist Circuit Raising Hi- Speed
5
10
PVR 2
9 6
Pump Displacement Solenoid
1
7
8
9
1Y7 11Y7
GMK 5160
+24v
Schem. 3008088 Pg. 3 10 K
23
1K3
F3.2 F3.3
24
3 11 16
+24v 4.25v 0 to 4.25v 200 to 650ma
10 K
10 22 15 17 5 4
Relay Board 2 19
21
1
4
9
12
18
13
1K6
14
7
15
16
GLR 2
1
3
6
A1 18
Relay Board #4 13 14
15
1K6
F3.1
A2
16
Hi-Speed Foot Switch 3
4
1
5
10
PVR 1 6
7
8
3
4
6
Pump Displacement Solenoid
1
5
10
PVR 2
9
1Y7 11Y7
7
8
9
Main Hoist Circuit Raising Hi- Speed
GMK 5160
+24v
Schem. 3008088 Pg. 3 10 K
23
1K3
10 K
F3.2 F3.3
24
3 11 16
10 22 15 17 5 4
Relay Board 2
+24v 4.25v 0 to 4.25v 200 to 650ma
19
21
1
4
9
12
13
1K6
14
18
7
15
16
GLR 2
1
3
6
A1 18
13 14
15
1K6
F3.1
Relay Board #4
A2
16
Hi-Speed Foot Switch 3
4
1
5
10
PVR 1 6
7
8
3
4
Main Hoist Circuit Raising Hi- Speed
5
10
PVR 2
9 6
Pump Displacement Solenoid
1
7
8
9
1Y7 11Y7
GMK 5160
+24v
Schem. 3008088 Pg. 3 10 K
23
1K3
F3.2 F3.3
24
3 11 16
+24v 4.25v 0 to 4.25v 200 to 650ma
10 K
10 22 15 17 5 4
Relay Board 2 19
21
1
4
9
12
18
13
1K6
14
7
15
16
GLR 2
1
3
6
A1 18
Relay Board #4 13 14
15
1K6
F3.1
A2
16
Hi-Speed Foot Switch 3
4
1
5
10
PVR 1 6
7
8
3
4
6
Pump Displacement Solenoid
1
5
10
PVR 2
9
1Y7 11Y7
7
8
9
+24v S3
F2.5 10 K
4K3
10 K
4K4 4.7K
A1 22 Relay Board #3 21 4 6
7
3
12
14
13
9
2
4
16
A2
14
11
1
13
4Y3
4Y4
15
Basic Adjust. I-Max = 720 mA
4K4
Basic Adjust. I-Min = 360 mA
13
8
4K5
14
Time Ramp Limited Swing = 2 Sec
4K3
4K6
Time Ramp Normal = 0 Sec
14
13
Swing RVR Board
Schem. 3008088 Pg 2
+24v S3
F2.5 10 K
4K3
10 K
4K4 4.7K
A1 22 Relay Board #3 21 4 6
7
12
14
13
3
9
2
4
16
13
4Y3
4Y4
Basic Adjust. I-Max = 720 mA
4K4
Basic Adjust. I-Min = 360 mA
13
8
1
4K5
14
11
14
Time Ramp Limited Swing = 2 Sec
4K3
4K6
Time Ramp Normal = 0 Sec
14
13
15
Swing Brake Released
A2
+24v S3
F2.5 10 K
4K3
10 K
4K4 4.7K
A1 22 Relay Board #3 21 4 6
7
3
12
14
13
9
2
4
16
A2
11
1
13
4Y3
4Y4
15
Basic Adjust. I-Max = 720 mA
4K4
Basic Adjust. I-Min = 360 mA
13
8
14
4K5
14
Time Ramp Limited Swing = 2 Sec
4K3
4K6
Time Ramp Normal = 0 Sec
14
13
Swinging Left +24v S3
F2.5 10 K
4K3
10 K
4K4 4.7K
A1 22 Relay Board #3 21 4 6
7
12
14
13
3
9
2
4
16
13
4Y3
4Y4
Basic Adjust. I-Max = 720 mA
4K4
Basic Adjust. I-Min = 360 mA
13
8
14
11
1
14
Time Ramp Limited Swing = 2 Sec
4K3
4K6
Time Ramp Normal = 0 Sec
14
13
15
Swinging Left
4K5 A2
+24v S3
F2.5 10 K
4K3
10 K
4K4 4.7K
A1 22 Relay Board #3 21 4 6
7
3
12
14
13
9
2
4
16
A2
11
1
13
4Y3
4Y4
15
Basic Adjust. I-Max = 720 mA
4K4
Basic Adjust. I-Min = 360 mA
13
8
14
4K5
14
Time Ramp Limited Swing = 2 Sec
4K3
4K6
Time Ramp Normal = 0 Sec
14
13
Swinging Left +24v S3
F2.5 10 K
4K3
10 K
4K4 4.7K
A1 22 Relay Board #3 21 4 6
7
12
14
13
3
9
2
4
16
13
4Y3
4Y4
Basic Adjust. I-Max = 720 mA
4K4
Basic Adjust. I-Min = 360 mA
13
8
1
14
11
14
Time Ramp Limited Swing = 2 Sec
4K3
4K6
Time Ramp Normal = 0 Sec
14
13
15
Swinging Right
4K5 A2
+24v S3
F2.5 10 K
4K3
10 K
4K4 4.7K
A1 22 Relay Board #3 21 4 6
7
3
12
14
13
9
2
4
16
A2
11
1
13
4Y3
4Y4
15
Basic Adjust. I-Max = 720 mA
4K4
Basic Adjust. I-Min = 360 mA
13
8
14
4K5
14
Time Ramp Limited Swing = 2 Sec
4K3
4K6
Time Ramp Normal = 0 Sec
14
13
Swinging Right +24v S3
F2.5 10 K
4K3
10 K
4K4 4.7K
A1 22 Relay Board #3 21 4 6
7
12
14
13
3
9
2
4
16
13
4Y3
4Y4
Basic Adjust. I-Max = 720 mA
4K4
Basic Adjust. I-Min = 360 mA
13
8
1
14
11
14
Time Ramp Limited Swing = 2 Sec
4K3
4K6
Time Ramp Normal = 0 Sec
14
13
15
Swinging Right
4K5 A2
+24v S3
F2.5 10 K
4K3
10 K
4K4 4.7K
A1 22 Relay Board #3 21 4 6
7
3
12
14
13
9
2
4
16
A2
11
1
13
4Y3
4Y4
15
Basic Adjust. I-Max = 720 mA
4K4
Basic Adjust. I-Min = 360 mA
13
8
14
4K5
14
Time Ramp Limited Swing = 2 Sec
4K3
4K6
Time Ramp Normal = 0 Sec
14
13
Swinging Right +24v S3
F2.5 10 K
4K3
10 K
4K4 4.7K
A1 22 Relay Board #3 21 4 6
7
12
14
13
3
9
2
4
16
13
4Y3
4Y4
Basic Adjust. I-Max = 720 mA
4K4
Basic Adjust. I-Min = 360 mA
13
8
1
14
4K5 A2
11
14
Time Ramp Limited Swing = 2 Sec
4K3
4K6
Time Ramp Normal = 0 Sec
14
13
15
Swing Fine Speed Adjustment
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