BU Engineering & Construction onstructi on
August 2011
Contents
Highlights
Business Units
Ownership and Financial Performance
Business Model
Project Execution Centers, Fleet, Assets, Yards
Sustainability and Local Content
HSEQ
BU Engineering & Construct onstruction ion
Growth Strategy Major EP(I)C Projects Under Way Organization Key Achievements in the Oil & Gas Value Chain Innovation
BU Drilling
Saipem E&C
Contents
Highlights
Business Units
Ownership and Financial Performance
Business Model
Project Execution Centers, Fleet, Assets, Yards
Sustainability and Local Content
HSEQ
BU Engineering & Construct onstruction ion
Growth Strategy Major EP(I)C Projects Under Way Organization Key Achievements in the Oil & Gas Value Chain Innovation
BU Drilling
Saipem E&C
Saipem E&C Growth Strategy
(1/3)
1 . Excel in all steps of the oil & gas value chain, onshor e and offshor e, as w ell as in selected select ed diversified busin esses Oil & Gas Production and Processing
Pipelines Oil Refining
Upstream
Subsea Field Development Development
Gas Liquefaction Onshore
Sonsub Remote Subsea Technologies
Oil G as
IGCC Integrated Gasification and Combined Cycle
LNG Regasification
O il
Offshore
G as
Gas-to-Liquids
Power
Offshore Fixed Facilities Gas-to-Solids
Petrochemicals
Maritime Works
Environment & Renewables
Maintenance
Offshore
Platform Inst. & Decom.
Infrastructures Floaters
Saipem E&C Growth Strategy
(2/3)
2. Enhance investments in pro ject execution capabilities clo se to project sites, in strategic markets P RO GR ES W OR K I N
Sajer Iraq Company Bagdad, Iraq and Dubai, U.A.E.
Expand and upgrade regional engineering and project execution centers c n rs
S
Snamprogetti Canada, Calgary, Canada
Add.’l Initiatives in Planning Stages
Karimun Island -
Dammam – Saudi
Indonesia
Arabia
Develop additional prefabrication and construction support yards K I N W O R
R E S S P R O G
Add.’l Initiatives in Planning Stages
Saipem E&C
Saipem E&C Growth Strategy
(3/3)
3. Continue to d evelop the mo st modern fleet and assets
Further upgrade of operational capabilities and productivity
D e l i v e r y 2 0 1 2
Castorone (Pipelayer)
Designed for most challenging future projects
(Undergoing Sea Trials)
Saipem FDS 2
Strengthening the position for large and deepwater Field Development markets
FDS 2
Saipem E&C
Highlights: Mega-projects Upstream and Downstream, Onshore Under execution
Melchorita LNG Terminal Marine Infrastructure, Peru Site Installation
Khurais Field Development - S. Arabia
Arzew - LNG GL3Z - Algeria
Modules for EGTL Nigeria
Just Completed
Manifa Central Processing Facilities
Sakhalin II Pipeline
Italian High Speed Train
Saipem E&C
CNRL - Canada
ENGRO CHEMICAL PAKISTAN Ltd. Daharki – Pakistan
Major EPC Projects Under Way, Onshore OMV Tag Gas Pipeline Austria
Gas Pipelines Snam Rete Gas Italy
EST-Eni Slurry Technoloy Eni R&M Italy
High Speed Railway RFI Italy
Liquefied Gas Terminal Polish LNG Company Poland
Shah Gas Development Project Abu Dhabi Gas Devel. Co. Ltd. United Arab Emirates
Manifa Field Development Saudi Aramco Saudi Arabia
Jurassic Field Kharafi National Kuwait
Qafco 5 and 6 Qatar Fertiliser Co SAQ Qatar
Pearl C8 Qatar Shell Ltd. Qatar
Booster Station BS-171 Kuwait Oil Company Kuwait Gas Gathering Centers GC 7, 8 and 21 Kuwait Oil Company Kuwait
Hydrotransport Slurry Pipeline Canadian Natural Resources Ltd. Canada
Unloading and Loading Jetty Sohar Port Oman Gas Booster Station BS 160 Kuwait Oil Co. Kuwait
Central Processing Facilities Husky Oil Canada
Central Processing Facility Dijla Petroleum Company Syria
Urea Project Matix Fertilizers and Chemicals Lt India
Two Desulphurisation Units and Two Amine Regeneration Units PEMEX Mexico
Ammonia and Urea complex Engro Fertilizers Ltd. Pakistan
Tout Lui Faut Refinery Staatsolie Suriname
Jetty in Mers EI Hadjadj Sonatrach Algeria
LNG GL3Z Sonatrach Algeria
LZ2 HassiR’M-Arzew Sonatrach Algeria
LPG treatment plant Sonatrach Algeria
Menzel Ladjmet East Sonatrach and First Calgary Petroleum Algeria
GK3 Hassi R’ Mel/EI K. Sonatrach Algeria
OML 58 Upgrade TEPNG Nigeria
Escravos GTL Chevron Nigeria Nigeria
OB/OB Revamp NAOC Nigeria
Power Plant Rivers State Gov. Nigeria
LNG and LPG Tanks Bechtel Overseas Angola
Container Quay Port de Point Noire Congo
Saipem E&C
Tangier Med II port TMSA Morocco
LNG Loading Jetty Chevron Australia Australia Gas Pipeline Gladstone LNG Australia
Highlights: Mega-projects, Offshore Under execution
Just awarded Usan Deepwater Subsea Field Development - Nigeria
Al Wasit Gas Program – Saudi Arabia
Under execution
FPSO Gimboa - Angola
Under execution
Nord Stream Gas Pipeline – Baltic Sea
Saipem E&C
Sabratha Platform, Bahr Essalam Field Dev.- Libya
Kashagan Experimental Program – Kazakhstan
Major EPIC and T&I Projects Under Way, Offshore Castor Offshore Gas Pipeline ACS Cobra Spain
Nord Stream Gas Pipeline Nord Stream AG Baltic Sea
Various platform and pipeline installations North Sea Chirag Oil Project AIOC Azerbaijan Kashagan Experimental Programme Agip KCO Kazakhstan
Expansion of Export Terminal CPC Russia
Subsea De.t of West Delta Deep Marine Burullus Gas Co. Egypt Maintain Potential Facilities LTA Saudi Aramco Saudi Arabia Walker Ridge Export Pipeline Amberjack Pipeline LLC Gulf of Mexico
Al Wasit Gas Program Saudi Aramco Saudi Arabia
Liwan Field Deepwater EPCI Husky Oil China China
P55 Steel Catenary Risers and Flowlines Petrobras Brazil
PNG LNG EPC2 Gas Pipeline ExxonMobil Papua New Guinea
FPSO Cidade de Vitoria Petrobras Brazil (Leased - in operation) Guara & Lula NE Export Pipelines Petrobras Brazil
Critical Crude Pipeline Replacement Project Mobil Nigeria Nigeria
Usan URF FARM (Flare and Relief Modifications) and Oil Loading Terminal Cabinda Gulf Oil Elf Petroleum Nigeria Angola Nigeria
Bonga NorthWest Flowlines Shell Nigeria
FPSO Gimboa Sonangol Angola (Leased - in operation)
Saipem E&C
Kizomba Satellites EPC3 Tiebacks Esso Expl. Angola Angola
Gajah Baru Field Development Premier Oil Indonesia
Key A chievements in the Oil & Gas Value Chain
Saipem E&C
Mega Oil Projects Upstream Saudi Aramco, K.S.A.
Flagship projects to bring huge new gas and oil production capacity on stream quickly Individual project values: > 2 bn $ each Last years total awards: >10 bn$ New“Convertible” contract structures: FEED (Cost-plus)
EPC (Lump Sum)
With pre-agreed formulae
Source: Saudi Aramco (2007)
Khurais Oil Field: Saipem awarded 60% of total investment Execution ongoing
Qatif Central Producing Facilities
Khursaniyah Processing Facilities S. Arabia
Khurais WIPS
Qurayyah Sea Water Treatment
Saipem E&C
Khurais Utilities Pakage
Manifa Central Processing Facilities
Other Recent Large Oil Production Project Awards • Agip KCO, Kazakhstan
Kashagan Project Phase 1
• Husky Oil, Alberta, Canada
Sunrise Oil Sands Projects Central Processing Facilities
Just awarded
• Karachaganak Petroleum Op. B.V., Kazakhstan Karachaganak Field Development Project and Export Pipeline
• Qatar Petroleum, Qatar
Dukhan Field Gas Lift Project
• Dijla Petroleum Co., Syri
Just awarded
Central Processing Facilities
• Sonatrach, Algeria
UTBS – Crude Oil Treatment
Saipem E&C
Complex and Integrated Offshore Fixed Facilities Just awarded
Completed more than 100 offshore EPCI projects over the last ten years, including several challenging large-scale integrated complexes EPCI flagship projects:
Bahr Essalam Full Field Development: Gathering sealines, export trunklines, subsea production system, production platform Al Wasit Field Development: Complete system, including 12 wellheads, 2 tie-in and 1 injection platforms, 200 km export trunkline offshore, 120 km onshore pipeline, service pipelines and sealines, marine works
Saudi Aramco, Saudi Arabia, Al Wasit Gas Program
Agip Gas B.V., Libya, Bahr Essalam Full Field Development Saipem E&C
Platform Installation
Saipem 7000 installing platform accomodation module
Sakhalin Island, Russia, integrated deck floatover installation
Contractor of excellence for both the floatover and heavy lift techniques
Installed 2.5 million tons of offshore structures
Heaviest lift record: 12,100 t integrated deck Jacket launch
Saipem E&C
Subsea Deepwater Field Development Currently under execution
Designed and executed 11 major deepwater systems in the last ten years Numerous high technology proprietary solutions available for risers and flowlines
Elf Petroleum Nigeria, Usan, Nigeria EPCI of subsea system connecting 42 wellheads to FPSO, with export sealines
Total, Akpo, Nigeria
Total, Rosa, Angola Bundle Hybrid Offset Riser
Saipem E&C
Esso, Kizomba A, Angola Single Hybrid Riser
SONSUB Remote Subsea Technologies
Full service deepwater intervention capabilities:
Deepwater sealine repair system
Construction Services Diverless Tie-in and Pipeline Repair Systems Diving Operations Specialist Tooling & Engineering Survey & Positioning Services Dedicated fleet of 11 construction support vessels and several ROVs
More than 200 subsea inspection, maintenance, repair and support services completed worldwide in the last 20 years Deepest recovery operation of oil from tanker at 3,850 m water depth (Repsol Prestige)
Bar Protector Dive support and construction vessel
Saipem E&C
Innovator 250 Heavy duty ROV
Repsol, Spain, Prestige Deepwater oil recovery
Refining and Heavy Oils Conversion t J u s l e t e d p f o r D I C o m E F E a s e I P h
World-wide track record
In the last decade, emphasis on “Bottoms-of-the -Barrel” upgrading
36 grass-roots refineries
30 hydrocrackers, H-Oil and LC Finers
Today’s focus:
EST First Commercial Unit for ENI R&M Staatsolie, Suriname, refinery expansion 2 desulfurization and amine units for Pemex - Refinacion, Mexico Execution ongoing
CNRL -Canada Execution ongoing
Mohammedia Refinery Expansion - Morocco
Eni - Isocracker Sannazzaro de’Burgondi
Saipem E&C
EST CDP Eni Taranto Refinery
STAATSOLIE Maatschappij Suriname N.V.
IGCC-Integrated Gasification with Combined Cycle 512 M W e
Designed and built the two world largest IGCC plants
Significant interrelationships EPC/Project Financing requirements
ISAB, Priolo - Italy
Very complex projects:
550 M W e
Integration of many technologies and proprietary equipment
GE (then Texaco) and Shell technologies
Sarlux, Sarroch - Italy
250 MW e
Contributed to technology optimization and development Feed Vapor Oxygen
E.g. Reactor redesign
Eni R&M, Sannazzaro - Italy
Syngas Quench water Soot water
Saipem E&C
Gas to Market Processing t i o n E x e c u i n g o g n o
20 Integrated Natural Gas Complexes
Designed and built > 200 process units
Individual project values > 1bn $
Abu Dhabi Gas Development Co. SHAH GAS DEVELOPMENT PROGRAM EPC Packages 2, 3, 5
Just Completed
Petronas, GPP- 5/6 Malaysia
QP, NGL4 Qatar
ExxonMobil, Al Khaleej Qatar
Saipem E&C
GASCO, NGL 3d Train U.A.E.
AGIP GAS BV, Mellitah Libya
Gas to Market Onshore Transportation Systems - Pipelines Kuwait BS -160
Saudi Arabia – Hawiyah Gas Pipeline System
Leading global E&C contractor for Oil and Gas Pipelines One of the clearest areas of Saipem/Snamprogetti synergy 50 years of cooperation
Kuwait BS - 171
Execution Ongoing
Over 60,000 km of Gas Pipelines > 90 Compressor Stations (~3,000 MW) Alinta - Australia
30,000 km of Oil & Product Pipelines 40 Pumping Stations (~2,100 MW)
Kashagan - Caspian Sea
1,400 km of Water Pipelines 11 Pumping Stations (~130 MW)
Saipem E&C
NAOC GTS4 - Nigeria
Gas to Market Offshore Pipelines Systems Currently under execution
March 25, 2010, Denmark Ca storo 6 pa ssing und er the Grea t Belt Bridge
Nord Stream Gas Pipeline – Baltic Sea Under Construction
New Castorone Pipelaying Vessel
Saipem 7000 Medgaz laying Blue Stream Gas Trunkline System
Saipem E&C
Leader in deepwater and shallow water pipelaying: laid over 30,000 Km of sealines Designed and laid the most challenging offshore pipelines since the 70’s
Flagship Integrated Mega-project: Kashagan Experimental Program
Kashagan Field
Major offshore and onshore integrated project for the production of crude oil and associated gases: Artificial offshore drilling and process facilities, pipelines and associated gas transport systems, onshore processing facilities Saipem’s scope:
EPCI of trunklines and production flowlines
Transportation & installation of Piles & Flares
Fabrication of structures
Hook up and commissioning
Drilling of multiple wells from artificial islands
Severe weather
Very shallow waters
Stringent environmental restrictions
Lack of infrastructure
Saipem E&C
Flagship Pipeline Integrated Mega-project: Sakhalin II
Client: Sakhalin Energy Investment Co.(SEIC)
Saipem main contractor-multibillion EPC contract
Oil & gas twin 780 km pipeline system
Oil: 24” Gas: 48” >80MM construction man-hours Driven >150 MMkm
Offshore production platform, sealines to shore Very challenging logistics:
Remote and inhospitable terrain T <-45°C, Frost Snow storms Mountains, Slopes >15°
Shell CEO 2008 Safety Award
Built over 5000 km of temporary access roads
Start-up Dec. 2008
Saipem E&C
Gas to Market LNG – NG Liquefaction
Under Construction
1st multi-billion $ contract as Main Contractor to design and execute a world class 4.7 MTPA LNG project To date, designed and built 9 LNG trains, 35 MMTPA total capacity Major synergies with Saipem’s long-standing experience and capabilities in marine w orks and LNG tankage
RasGas, Ras Laffan - Qatar EPC Trains 3÷5
Arzew - LNG GL3Z - Algeria
NLNG, Bonny Island – Nigeria, Trains 1÷6 EPC / Train 7 Plus
Saipem E&C
Gas to Market LNG Import / Storage / Regasification
Leading international EPC contractor
Extensive technology expertise
Designed and built:
12 world scale LNG terminals More than 40 LNG tanks
Pioneer in new technologies for treatment, storage, handling of liquefied gas
CANAPORT LNG - Canada
Under Execution
LNG Import Terminal Zeebrugge - Belgium
LNG Import Terminal Chengtoujiao, Guandong - China
Fos Cavaou France/Total, Marseille - France
Saipem E&C
POLSKIE LNG Terminal Swinoujcie - Poland
Floating Oil and Gas Production
Designed and completed :
Petrobras, FPSO Cidade de Vitoria, Brazil
8 new build floating production systems, including 3 large scale projects with storage capacity exceeding 2 million barrels of oil 5 converted FPSOs under Lease & Operate contracts (2 in operation)
One FPSO currently under construction Developed new concepts and top quality engineering services, including the design of more than 20 semisubmersible units.
Proposed
ExxonMobil, Erha FPSO, Nigeria
Sonangol, Gimboa, Leased FPSO, Angola
Total, Dalia FPSO, Angola
Saipem E&C
SDAG, Shtokman FPU
Floating LNG – Regasification and Liquefaction Under construction
First FSRU worldwide to be positioned offshore (currently under completion) Applying combined onshore and offshore engineering and construction competencies and experience to the emerging conversion / new build Floating LNG market
Petrobras, LNG FPSO, FEED
Several designs and studies developed for major National and International Oil Companies
OLT, FSRU Toscana, Italy Broadwater FSRU, USA, pre- FEED and ITT preparation
Saipem E&C
Azure, Deep-water LNG FPSO for mild environments, Joint Industry Project
Gas to Market Gas-to-Liquids
Chevron Nigeria Ltd. - Escravos, Nigeria One of three world scale GTL projects in execution (34,000 bpsd)
Sasol process to produce premium diesel from natural gas ATR - New Syngas production technology from Haldor Topsoe Multibillion $ contract, in JV with KBR
Modules Fabrication in Abu Dhabi
Oxygen
Natural Gas + Steam
Single module
Module loading
Modules shipment
GTL site-Nigeria
Saipem E&C
GTL site-Nigeria
Syngas
Gas to Market Ammonia – Urea Complexes Ammonia Urea
2,194 t/ d 3,835 t/ d
Just Completed
Snamprogetti ™ Urea Technology: 121 licenses world-wide
22 Ammonia/Urea complexes
World largest complex:
>5000 T/D
In operation (2 trains)
World largest single train:
3850 T/D
(5 projects in design, construction and start-up)
ENGRO CHEMICAL PAKISTAN Ltd. Daharki - Pakistan
Ammonia 2 x 2,300 t/ d Urea 3,850 t/ d
Developed ‘jumbo’ single train preliminary design: > 5000 T/D
Qafco 6 also awarded
Ammonia Urea
Qafco-5 - Qatar
2,050 t/d 3,600 t/d
Profertil, Bahia Blanca - Argentina
Saipem E&C
Ammonia Urea
2 x 1,750 t/d 2 x 2,530 t/d
Omifco - Oman
Petrochemicals
Ethylene (520,000 T/y) LLDPE (2x250,000 T/y)
Significant experience in engineering & construction of most advanced petrochemical plants 5 Ethylene plants 13 HD/ LLDPE plants
10 LDPE plants 3 Styrene plants
Wide access to first class technologies
Univation Dow ExxonMobil
Polimeri Europa Lummus Global
RIO POLIMEROS, Rio de Janeiro - Brazil
Dushanzi China Ethylene
PE, Brindisi - Italy UNIPOL™
Qatofin - Qatar LLDPE (450,000 t/y)
Saipem E&C
PETROCHINA Dushanzi Petrochemical Co. SSBR(100,000 t/y) SBS (80,000 t/y)
Power Plants
Ferrera Erbognone - Italy
Designed and built over 10,000 MW (EPC basis) Natural gas and syngas, combined and single cycle, combined heat and power, waste to energy
Italy, France, Algeria, Nigeria
Ansaldo, GE, Alstom, Siemens turbines
Under Construction
Berrouaghia - Algeria
Ravenna - Italy
Dombasle - France
Saipem E&C
Okpai - Nigeria
Afam - Nigeria
Infrastructure Italian High Speed Railway System
Milan-Bologna 182 km Main Contractor for Design and Construction (Single Contract > 6B €) Inauguration: December 13, 2008
Milan-Verona 112 km Basic and Front End designs completed EPC started on Milan-Brescia stretch
Milan-Bologna Po river crossing
s o r ld ’ o f w lw a y e n i O s t r a e l a r g e e d - c a b l y a s t d g e s b r i
Calatrava road bridge
“Piacenza” Viaducts system
Saipem E&C
Somaglia railway tunnel
Environment & Renewables
Groundwater Treatment Plant Porto Torres - Italy
CCS programs
Business Line with core team of dedicated specialists integrated into global Saipem organization Full Environmental Services Provider:
Contaminated sites remediation
Water and waste treatment plants and management
Ecology, monitoring and emissions abatement
Development of new environmental and renewable technologies and systems
Site Remediation Priolo - Italy
Saipem E&C
Physical Barriers Electrochemical Remediaton Technology at Porto Marghera Italy
Marine Works
Innovative structures
Optimization of overall facilities layout
Shore-line facilities for onshore projects
Jetties & Berths
Oil & Gas Marine Structures
Ports & Container Terminals
Coastal Engineering Structural Design Hydraulic Testing Foundation Engineering Construction Methods
Recent awards:
Guangdong LNG - China
Waterfront developments
Execution Ongoing
In-house specialist expertise:
Breakwaters
Callao Container Termina, Lima, Peru
Ammonia/Urea jetty, Arzew, Algeria (Sonatrach) LNG loading jetty, Barrow Island, Australia (Chevron) Bulk unloading and loading jetty, Sohar Port, Oman Tangier II Port Project, Morocco (TMSA) Pointe Noire Container Quay, Congo (Port A. of Pointe Noire)
Costa Azul, Mexico
Saipem E&C
Tangier Harbour, Morocco
Melchorita LNG, Peru
Offshore Decommissioning
Successfully completed 7 decommissioning projects in the last decade in the North Sea, Mediterranean and Gulf of Mexico
Flagship project example Frigg Field Decommissioning for Total E&P Norge: Platforms (topsides and jackets) and related subsea facilities
Scope: engineering, preparation, removal, transportation and disposal 340 days of offshore activities by “Saipem 7000”
85,000 tons of removed structures
Over 2 million manhours without LTIs
Saipem E&C
Project duration: 5 years up to 20
Developed innovations in seafastening techniques and substructure removal methods
Maintenance, Modifications & Operations Global O&M Services
Maintenance Engineering Operations & Maintenance (long-term contracts) Turnarounds Modification Works
SONATRACH MTCE ENGINEERING ALGERIA TOTAL OML58 MAINTENANCE NIGERIA SONANGOL MTCE & MNGT SERVICES ANGOLA
MIDER LEUNA REFINERY GERMANY
CPC PIPELINES MTCE RUSSIA & KAZAKHSTAN
Leverage on continuing in-country
SONARA REFINERY CAMEROON PIPELINE MTCE & OPERATIONS CHAD / CAMEROON
MTCE ENGINEERING QATARGAS, QATAR YEMEN LNG, YEMEN PEARL GTL, QATAR TAWEELAH, UAE
Saipem E&C
local presence
