Procesna reduktori

-47='8#%aa54$+,#aa%40#a)14# FABRIKA PROCESNE I RUDARSKE OPREME

LPNSURFHVQD#JPDLOFRP

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PROCESS EQUIPMENT FACTORY

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9HUWLFDO*HDU8QLWVZLWK&\OLQGULFDO*HDUV

9HUWLFDO*HDU8QLWVZLWK&RQLFDO&\OLQGULFDO*HDUV

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Jednostepeni reduktor sa pu`nim zup~anikom Single Gear - Unit with Worm Gear

Dvostepeni reguktor sa pu`nim zup~anikom Double Gear - Unit with Worm Gear

[irok asortiman proizvoda Industrije “14. Oktobar” omogu}ava isporuku kompletnih pogonskih grupa sa pripadaju}im spojnicama, motornim konzolama, ure|ajima za ko~enje i hla|enje, spremnih za prenos snage.

Wide assortiment of products from productional program of “14. Oktobar” Industry, enables delivery of all head groups with belonging elements like couplings, motor consoles, braking and cooling devices ready for power transmission.

ZZZRNWREDUFRUV

Pu`no-zup~asti reduktori - specijalne namene Worm Gear-Units - Special Purpose

PRIMER ZA IZBOR REDUKTORA IMK “14. OKTOBAR” Strana 6

6$'5ä$-.$7$/2*$

POGONSKI FAKTORI Strana 7

PH1 JEDNOSTEPENI CILINDRI^NI REDUKTOR PH1 STEPEN KORISNOSTI 0,980 iN=1,25 do 6,3 Strane 8 - 9

PH2

PHA2

PHB2 DVOSTEPENI CILINDRI^NI REDUKTORI PH2, PHA2, PHB2 STEPEN KORISNOSTI 0,975 iN=6,3 do 22,4 Strane 10 - 13

PH3

PHA3

PHB3 TROSTEPENI CILINDRI^NI REDUKTORI PH3, PHA3, PHB3 STEPEN KORISNOSTI 0,970 iN=14 do 100 Strane 14 - 17

PH4

PHA4

PHB4 ÊTVOROSTEPENI CILINDRI^NI REDUKTORI PH4, PHA4, PHB4 STEPEN KORISNOSTI 0,965 iN=112 do 500 Strane 18 - 21

KH2

KHA2

KHB2 DVOSTEPENI KONI^NOCILINDRI^NI REDUKTOR KH2, KHA2, KHB2 STEPEN KORISNOSTI 0,975 iN=6,3 do 16 Strane 22 - 25

KH3

KHA3

KHB3 TROSTEPENI KONI^NOCILINDRI^NI REDUKTOR KH3, KHA3, KHB3 STEPEN KORISNOSTI 0,970 iN=14 do 100 Strane 26 - 29

KH4

KHA4 ÊTVOROSTEPENI KONI^NOCILINDRI^NI REDUKTOR KH4, KHA4 STEPEN KORISNOSTI 0,965 iN=100 do 500 Strane 30 - 32

[V-SS

[V-K [UPLJE VRATILO PRILAGO\ENO ZA UPOTREBU STEZNOG SLOGA [V-SS I KLINA [V-K Strane 33 - 34

ZZZRNWREDUFRUV

KARAKTERISTIKE I OPIS REDUKTORA IMK “14. OKTOBAR” Strana 2

3.4 4GFWMVQTaUCaXGPVKNCVQTQOaKaEGXKOCa\C JNC^GPLG

1. 1&4'>+8#0,'a4'&7-614# 1.1 Odrediti grupu i oblik reduktora (PH, PHA, PHB, KH, KHA, KHB) 1.2 Prenosni odnos n1 iN = n2 2. 1&4'>+8#0,'a8'.+@+0'a4'&7-614# 2.1 Kontrola nazivne snage reduktora PN>= Pe fi, fi=f1 f 2 f3 2.2 Kontrola momenta zagona Mk n1 <= 2.5 PN 973 3. 2418'4#a4'&7-614#a0#a<#)4'8#0,' 3.1. Reduktor bez dodatnog hla|enja Pe <= PG1 f w 3.2 Reduktor sa ventilatorom za hla|enje Pe <= PG2 fw 3.3 Reduktor sa cevima za hla|enje kroz koje proti~e rashladni fluid Pe <= PG3 fw

PRIMER ZA IZBOR REDUKTORA Podaci: Pogonska ma{ina: Elektromotor: PEM =110 kW, n1=1500 min-1 Radna ma{ina: Trakasti transporter - te{ki Efektivna snaga Pe = 95 kW -1 Izlazni broj obrtaja n2=83 min Radno vreme: 16 h/dan Broj uklju~enja na ~as: 2 do 20 Intermitenca: ED=100% o Temperatura okoline t=30 C IZVEDBA REDUKTORA KONI^NO-CILINDRI^NI REDUKTOR PRORAÛN: 1.1 Odre|ivanje grupe i oblika reduktora: KH 1.2 Prenosni odnos iN =

n1 n2

=

1500 = 18 83

2. ODRE\IVANJE VELIÎNE REDUKTORA 2.1 Potrebna nazivna snaga reduktora P =Pe fi=95 1.5=142.5 kW N

Pe<=PG4 fw

3.5 4GFWMVQTaUCaJNCFPLCMQOa\CaJNC^GPLGaWNLC Pe >=P f G4 w i N - PQOKPCNPKaRTGPQUPKaQFPQU n 1 (min-1) - WNC\PKaDTQLaQDTVCLC n2(min-1) - K\NC\PKaDTQLaQDTVCLC PN(kW) - PC\KXPCa UPCICa TC`WPCVCa \Ca a `CU FPGXPQIaTCFCaKaRQIQPaDG\aWFCTC Pe (kW) - GHGMVKXPCaUPCICaTCFPGaOC]KPG fi - RQIQPUMKaHCMVQTK f1 - HCMVQTaTCFPGaOC]KPG f2 - HCMVQTaRQIQPUMGaOC]KPG f3 - HCMVQTaW`GUVCPQUVKaRQIQPC fw - VQRNQVPKaHCMVQT

t (oC) - VGORGTCVWTCaQMQNKPG ED (%) - KPVGTOKVGPEC PG1 (kW) - VQRNQVPQITCPK`PCaUPCICaTGFWMVQTTC DG\aJNC^GPLCaTC`WPCVCa\C t=20P$J&% PG2 (kW) - VQRNQVPQITCPK`PCaUPCICaTGFWMVQTCaUC XGPVKNCVQTQO

PG3 (kW) - VQRNQVPQITCPK`PCaUPCICaTGFWMVQTCaUC

EGXKOCa\CaJNC^GPLG PG4 (kW) - VQRNQVPQITCPK`PCaUPCICaTGFWMVQTCaUC XGPVKNCVQTQOaKaEGXKOCa\CaJNC^GPLG Mk (daNm) - OQOGPVa \CIQPCa OCZa OQVQTPK OQOGPV

fi =f1 f2 f3=1.25 1 1.2=1.5 Iz tabele snaga KH3, KHA3, KHB3 odgovara reduktor veli~ine 315 sa nazivnom snagom PN=150 kW: KH3-315-18 za n1=1500 min -1 2.2 Kontrola momenta zagona M k n 1 <=2.5 PN 973

71 1500 = 0.73 150 973

3. Provera reduktora na zagrevanje 3.1 Pe<=PG1 fw PG1=84 kW fw=0.88 za reduktor bez hla|enja 84 0.88=74 kW, Pe>PG2 fw=74 kW - Potrebno je dodatno hla|enje 3.2 P e<=P G2 fw, PG2=190 kW fw=0.9 za reduktor sa ventilatorom PG2 fw=190 0.9=171 kW, Pe

ZZZRNWREDUFRUV

IZVOR REDUKTORA "14. OKTOBAR"

TABELA 1

TABELA 2 f1

FAKTORI RADNE MASINE RADNA MASINA

DNEVNI RAD (h) 8 16 24

ALATNE MASINE

RADNA MASINA

Klip. kompres u<1:100 1,6

1,8

2

1,7

1.8

Masine za savijanje

1,6

Turbokompresori

Mas. za oblikov. lima

1,7

Centrifug. ventilator

Kolenasta presa

1,8

MLINOVI

1,6

Makaze

DNEVNI RAD (h) 8 16 24

1,6

1.6

f2

FAKTOR POGONSKE MASINE ELEKTROMOTOR TURBINA Klipni motor 4-6 cilindara neuravnotezenost 1:100 do 1:200

1,0 1,25

Klipni motor 1-3 cilindra neuravnotezenost do 1:100

1,5

TABELA 3 2,1

Cekicar

FAKTORI UCESTALOSTI POGONA

Sa sipkama

2

IIV

1,8 1,8

IIV

Stancna presa

Broj ukljucenja na cas

IIV

2

IIV

Sa kuglama

IIV

1,6 1,8 1,8

IIV

FAKTORI RADNE MASINE Kovacka presa

1,0

1,2

1,4

1,6

1,8

2,0

1

1

1

1

1

1

1 Abkant presa

1,6 1,8 1,8

Mesalice testa

1,6

Ekscentar presa

1,6 1,8 1,8

Mlinovi za meso

1,5

PRESE

BAGERI Vedricar tezi

1,6 1,8 1,8

Presa za briketiranje

1,6

1,8

1.8

Vedricar laksi

1,5 1,6 1,6

Presa za cigle

1,6

1,8

1.8

Bager gusenicar

1,4 1,4 1,4

Presa za papir. ind.

1.8

Sinski bager

1,2 1,3 1,3

Filter prese

1.6

Vedricar nagibni

1,4 1,5 1,6

PUMPE

Glodar (jalovina, ugalj)

1,8 1,8 1,8

Centrifugalne

1,2

1,3

1.4

Zupcaste

1,3

1,4

1.5

DRVNA INDUSTRIJA GATERI

1,2 1,3 1,4

HEMIJSKA INDUSTRIJA

Klipne (u=1:100-200)

1,6

1,6

1.8

Klipne (u<1:100)

1,8

1,8

2

1,3 1,4 1,5

Klipne

1,5

1,6

1.8

Mesaci promen. gustine

1,3 1,5 1,7

Pumpe za pesak

1,3

1,4

1.5

Kalender za gumu

1,8

TRANSPORTERI

Uredjaj za gnjecenje

1,9

Trakasti, laki

1

1,15 1.25

Uredjaj za valjanje

1,9

Trakasti, tezi

1,1

1,25 1.45

Koficasti

1,2

1,3

1.5

Lancasti

1,2

1,3

1.5

Pogon kretanja

1,5 1,5 1,5

Pogon dizanja

1,4 1,5 1,8

Plocasti

1,2

1,3

1.5

Okretni kranovi

1,4 1,4 1,4

Puzni

1,4

1,5

1.6

Valjcasti

1,4

1,4

1.5

Vibracioni

1,6

1,8

1.8

Vitla Lift

1

1,1 1,2 1,9

KOMPRESORI Klip.kompres. u=1:100-200 1,6 1,7 1,8

Elevatori

1,1 1,08 1,07 1,07 1,06

21-40

1,3

1,2 1,17 1,16 1,15 1,08

41-80

1,5

1,4 1,25 1,23 1,18

1,1

81-160

1,6

1,5 1,35 1,3 1,2

1,1

1,8

1,1

PREKO 160

2

1,7

1,6 1,3

TABELA 4 TOPLOTNI FAKTOR Vrsta hladjenja

Mesaci const. gustine

KRANOVI

2-20

1,2

Temo. okoline [ o C] 10

Za reduktor bez hladjenja

Za reduktor sa ventilat.

Za reduktor sa cevima za hladjenje

Za reduktor sa ventilat. i cevima za hladjenje

20

fw INTERMITENCA ED (%) 100

80

60

40

20

1,12 1,34 1,57 1,79 2,05 1,0

1,2

1,4

1,6 1,8

30

0,88 1,06 1,23 1,41 1,58

40

0,75 0,9 1,05 1,2 1,35

50

0,03 0,76 0,88 1,01 1,13

10

1,15 1,38 1,61 1,84 2,07

20

1,0

1,2

1,4

1,6 1,8

30

0,9 1,08 1,26 1,44 1,62

40

0,8 0,90 1,12 1,29 1,44

50

0,7 0,84 0,98 1,12 1,26

10

1,1 1,32 1,54 1,76 1,98

20

1,0

30

0,9 1,08 1,26 1,44 1,62

40

0,85 1,02 1,19 1,36 1,58

50

0,8 0,96 1,12 1,29 1,44

10

1,12 1,34 1,57 1,79 2,05

20 30

1,0

1,2

1,2

1,4

1,4

1,6 1,8

1,6 1,8

0,92 1,1 1,29 1,47 1,66

40

0,83 1,0 1,16 1,33 1,5

50

0,78 0,94 1,09 1,25 1,4

1.6 DETALJNIJE PODATKE ZA FAKTOR RADNE MASINE DAJEMO NA ZAHTEV

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POGONSKI FAKTORI

iN

NAZ. BR. O [1/min] n1

PH1 VELICINA REDUKTORA

80

90

100 112 125 140 160 180 200 225 250

n2

280

315

355

400

450

500

560

630

NAZIVNA SNAGA PN {kW}

1,25

1500 1200 1000 800 750 600

45 30 22

61 40 30

71 103 142 184 257 362 493 672 896 48 69 99 130 188 263 362 498 669 36 52 74 98 141 204 286 404 534

916 1205 1791 735 973 1457 1973

1,40

1500 1071 1000 714 750 536

42 28 21

60 40 30

67 44 33

96 134 174 244 349 468 639 853 64 92 122 175 259 342 471 634 48 69 91 132 194 266 376 504

870 1167 1706 696 940 1382 1873

1,60

1500 1000 750

937 625 469

39 26 20

59 39 29

62 41 31

89 128 164 231 324 442 605 809 1103 1419 59 85 113 163 235 329 443 597 822 1088 1616 44 64 85 122 176 247 348 479 655 872 1303 1769

1,8

1500 1000 750

833 555 417

38 25 19

58 38 28

58 39 29

84 118 156 217 311 424 581 778 1042 1372 56 78 104 151 222 311 424 572 771 1025 1522 42 59 78 113 167 234 329 453 624 818 1222 1697

2

1500 1000 750

750 500 375

34 22 17

53 35 26

53 36 27

77 111 147 207 290 396 544 729 1000 1320 1890 2629 51 74 98 143 204 285 402 532 737 982 1456 1968 2701 38 55 74 107 153 214 301 415 588 782 1166 1585 2189

2,24

1500 1000 750

670 446 335

33 22 16

41 28 21

50 33 25

72 101 128 196 276 377 518 695 48 67 85 131 192 267 377 505 36 50 64 98 144 200 282 389

891 1184 1732 2465 653 875 1292 1877 2580 512 704 1030 1507 2084 2796

2,5

1500 1000 750

600 400 300

29 19 14

39 26 19

47 31 23

67 45 34

94 125 183 249 356 517 696 63 83 122 166 249 370 509 27 62 92 125 187 277 382

886 1180 1727 2300 645 867 1280 1783 2454 499 686 1038 1426 1974 2800

2,8

1500 1000 750

536 357 268

23 15 11

34 23 17

37 25 18

59 39 29

73 48 36

99 156 212 288 420 548 66 104 141 197 295 393 50 78 106 148 221 294

719 1000 1357 1943 2742 529 730 1000 1445 2111 2743 397 568 797 1150 1690 2206

3,15

1500 1000 750

476 317 238

21 14 10

27 18 14

34 23 17

49 32 24

67 45 34

95 136 191 275 370 517 64 90 127 183 255 364 48 68 96 138 191 273

680 491 368

983 1348 1848 2506 730 987 1366 1868 2595 547 775 1101 1488 2079

3,55

1500 1000 750

422 282 211

18 12 9

25 17 13

29 20 15

48 32 24

65 43 32

93 131 177 236 364 484 62 87 118 157 242 336 46 65 88 118 182 252

661 468 351

835 1144 1636 2451 606 833 1200 1813 2438 454 642 945 1464 1946 2646

4

1500 1000 750

375 250 187

16 10 8

23 15 11

27 18 13

46 31 23

60 40 30

83 121 152 223 332 504 56 81 101 149 221 336 42 60 76 112 166 252

615 428 321

806 1110 1585 2292 573 811 1154 1685 2490 429 608 893 1335 2030 2460

4,5

1500 1000 750

333 222 167

17 13 9 11,3 7 8,5

22,6 15 11,3

33 22 16

44 29 22

68 46 34

97 128 180 260 366 64 86 120 173 244 48 64 90 130 183

516 344 258

675 470 352

962 1304 1921 2528 689 962 1402 1858 2537 516 722 1092 1473 2065 2699

5

1500 1000 750

300 200 150

11 15,7 8 10,5 8 6

20,6 13,7 10,3

30 20 15

40 27 20

58 39 29

88 117 176 236 323 58 78 117 157 216 44 58 88 118 162

467 311 233

623 426 320

891 1216 1710 2286 626 879 1269 1670 2345 469 659 952 1302 1869

5,6

1500 1000 750

268 9,3 12,6 178 6,2 8,4 134 4,7 6,3

18,6 12,4 9,3

26 17 13

35 23 17

51 34 25

75 105 144 213 283 50 70 96 142 189 38 53 72 106 141

409 272 204

591 394 295

783 1089 1568 2050 2861 539 770 1137 1518 2093 404 577 853 1139 1636 2364

6,3

1500 1000 750

238 7 159 4,7 119 3,5

15,3 10,2 7,7

20 13 10

29 19 15

41 27 20

59 39 30

346 230 173

466 311 233

638 425 319

PRENOSNI NAZ.BR.OBR. ODNOS [1/min] iN n1 1,25 1500 1000 2,8 750

3,15 6,3

1500 1000 750

9,8 6,5 4,9

90 122 167 236 60 82 111 157 45 61 83 118

18 15 14

VELICINA REDUKTORA 100 112 125 140 160 180 200 225 250 280 315 TOPLOTNA-GRANICNA SNAGA Pg1 [kW] REDUKTORA BEZ 25 37 44 53 70 96 116 143 165 206 23 21 28 35 45 62 91 112 134 162 204 240 20 19 25 31 39 52 76 103 122 153 197 235 18

14 12 10

19 15 13

80

90

20 17 14

28 22 18

38 29 24

47 40 36

62 56 50

85 100 131 162 76 98 122 157 63 92 107 145

198 238 194 232 175 225

2491

941 1268 1742 2642 653 897 1268 1792 2370 489 673 951 1384 1868

355 400 450 HLADJENJA 338 330

421 411

355 327 319

440 418 407

450

500

560

630

590

TOPLOTNA-GRANICNA SNAGA PG2[kW] REDUKTORA SA VENTILATOROM 1,25 2,8 3,15 6,3 1,25 6,3 1,25 6,3

1500 1000 750

33 25 21

38 32 28

42 33 29

63 46 39

77 56 46

93 120 166 211 253 294 71 104 146 185 226 242 60 92 121 163 199 225

368 443 315 420 284 388

637 531 526

672 628

880 750

982

1500 1000 750

30 20 17

33 25 21

38 28 24

56 37 31

69 49 40

86 115 158 189 245 278 71 96 121 166 193 239 61 81 100 145 184 207

349 425 310 394 262 351

633 527 505

760 652 593

900 750 706

980 945 1250

1500 1000 750

79 69 67

96 81 78

1500 1000 750

94 79 75

112 93 88

TOPLOTNA-GRANICNA SNAGA 117 130 160 175 219 278 114 128 150 165 202 270 101 105 140 157 194 260 TOPLOTNA-GRANICNA SNAGA

PG3[kW] 316 384 313 368 298 354 PG4[kW]

REDUKTORA SA CEVIMA ZA HLADJENJE 408 478 530 742 405 470 525 730 835 900 387 466 515 710 820 880 REDUKTORA SA VENT. I CEVIMA ZA HLADJENJE

134 156 192 214 269 349 409 495 537 126 138 184 181 244 334 397 470 505 102 119 174 171 236 309 378 451 488

640 727 1016 590 705 920 1085 553 697 810 1040 1170

- Odstupanje prenosnog odnosa od nominalnog je +- 3%

Zadrzavamo pravo izmene podataka bez prethodnog obavestavanja

PREN. ODNOS

ZZZRNWREDUFRUV

SNAGE REDUKTORA

J

L

C

A

M

M

ZZZRNWREDUFRUV

PH1

4'&7-614+a+/-aa1-61$#4a ,'&0156'2'0+a%+.+0&4+@0+a4'&7-614+

L

Oduska

Kontrola nivoa ulja H

Od velicine 280 h

V

D

d

Ventilator s

Ispustanje ulja

O

L

P

G

U

R

F N

K

E

B

"L1"

Ulazno Izlazno vratilo vratilo

I

D

L

OSNOVNE MERE B

C

E

F

80 90 100 112 125

20 50 25 60 30 80 35 80 40 110

30 70 80 32 80 90 38 80 100 40 100 112 48 110 125

A

205 230 260 290 330

115 125 135 145 165

140 150 155 170 185

110 120 125 140 155

140 160 180

45 110 50 110 55 110

55 110 140 60 140 160 70 140 180

365 180 200 160 410 205 230 190 470 220 250 210

200 225 250

60 140 80 170 200 520 250 270 220 70 140 90 170 225 590 275 290 240 80 170 100 210 250 650 315 325 265

G

H

J

K

S

U

V

240 260 290 320 355

285 310 340 370 420

175 90 15 14 60 200 95 15 14 70 220 100 20 14 75 250 105 20 14 85 290 115 20 14 100

20 20 25 25 25

160 165 170 185 195

180 180 180 230 230

20 28 40 58 75

0.8 1 1.3 1.8 2.3

60 180 65 200 70 225

410 460 450 520 505 560

315 125 25 14 110 350 135 30 18 120 410 150 30 18 145

35 215 300 35 225 300 35 240 300

110 138 196

3 4 6.6

75 250 80 280 90 315

550 640 605 710 665 790

450 160 35 23 155 520 175 35 23 180 570 185 40 27 195

40 250 380 45 265 380 50 285 530

260 368 480

8.6 12 16

280 315 355

90 170 110 210 280 720 340 350 290 100 355 95 170 120 210 315 805 375 390 315 110 400 110 210 140 250 355 910 425 400 325 120 450

735 880 815 975 905 1100

630 200 45 27 215 370 705 215 50 33 240 420 810 235 50 33 280 480

55 300 530 655 60 325 650 874 65 345 650 1180

22 32 44

400 450 500

120 210 160 300 400 1020 475 430 350 130 500 1000 1230 910 250 55 33 315 540 130 250 170 300 450 1145 535 475 390 140 560 1120 1385 1025 280 60 39 355 615 140 250 200 350 500 1275 590 510 425 150 630 1275 1535 1155 295 60 39 400 680

560 630

160 300 220 350 560 1425 650 550 465 160 710 1410 1700 1305 310 60 39 450 760 100 430 850 3740 180 300 260 410 630 1600 730 570 485 170 800 1580 1910 1480 330 60 39 510 840 110 450 850 4980

45 50 50 50 55

h

Ventilator

100 110 125 140 160

M N O P

- Neobra|ene mere ku}i{ta nisu strogo odre|ene - Mere klinova su prema JUS M.C2.060 - Rukavci vratila su u toleranciji k6 za pre~nike do 50 mm, a m6 za pre~nike preko 50 mm.

R

Ulje [l]

Veli~ina

PH1-250-2.8-D1

Teìna [daN]

Jednostepeni reduktor sa paralelnim vratilima u horizontalnoj ravni veli~ine 250; prenosni odnos iN =2.8; desna izvedba; snaga P =548 kW za n 1=1500 min -1. N

Primer za izbor reduktora:

d

"D1"

70 360 650 1610 60 80 400 850 2185 85 90 415 850 2820 110 145 195

6.3

1500 1000 750

238 159 119

21 14 10

27 18 14

34 23 17

65 43 33

8'.+@+0#a4'&7-614# 200 225 250 280 NAZIVNA SNAGA PN [kW] 67 136 191 275 95 45 64 183 90 127 138 34 48 68 96

7.1

1500 1000 750

211 141 106

20 13 10

26 17 13

33 22 16

62 41 31

66 44 33

93 62 46

132 88 66

190 126 95

270 180 135

367 244 184

514 343 257

670 447 335

980 653 490

1328 885 664

1212 909 1243

8

1500 1000 750

187 19 125 12.6 9.5 94

25 16 12

32 21 16

58 39 29

65 43 33

91 60 45

128 86 64

188 125 94

265 176 133

365 243 182

509 339 255

660 440 330

978 652 489

1296 864 648

1796 1197 1652 900 1239

1500 1000 750 1500 1000 750

167 111 83 150 100 75

18 12 9 15 10 8

23 15 12 21 14 11

31 21 15.5 30 20 15

49 33 25 43 28 21

64 42 32 60 40 30

89 59 49 87 58 43

125 83 62 121 80 60

186 124 93 173 114 86

251 167 125 233 155 116

360 240 180 347 231 173

505 336 252 442 326 245

645 430 322 630 420 315

976 650 488 975 650 488

1268 845 634 1243 828 621

1750 1167 875 1700 1133 850

11.2

1500 1000 750

134 89 67

13 9 7

21 14 11

29 20 15

38 25 19

53 36 27

78 52 39

107 72 54

153 101 76

206 137 103

308 205 154

435 290 217

618 411 308

865 578 432

1236 826 618

1658 2465 1108 1648 829 1232

12.5

1500 1000 750

120 80 60

12 8 6

21 14 11

27 18 13

34 22 17

47 31 23

69 46 34

95 63 47

136 90 67

183 122 91

273 182 136

387 257 192

549 365 273

768 512 383

1098 732 548

1473 2170 982 1460 735 1092

14

1500 1000 750

107 71 54

11 7 5.5

15 10 7.5

21 14 11

30 28 15

42 28 21

61 41 31

84 56 42

121 80 60

163 108 81

243 162 122

343 228 172

488 324 243

682 455 342

975 650 489

1308 1945 872 1296 656 975

16

1500 1000 750

94 62 47

10.7 7 5.3

14.9 9.9 7.4

21 14 11

29 19 14

39 26 20

53 35 26

80 53 40

111 73 55

155 103 78

201 133 100

284 188 142

419 280 210

650 433 325

899 599 450

1248 1614 830 1074 808 624

18

1500 1000 750

83 55 42

9.3 6.2 4.7

13.2 8.8 6.6

18.5 12.3 9

27 18 13

33 22 16

49 33 25

73 49 37

107 71 53

142 95 71

190 126 95

269 180 135

396 264 198

592 395 297

864 575 432

1140 1525 759 1016 571 764

20

1500 1000 750

75 50 37

7.3 4.9 3.7

9.8 6.5 4.9

15 10 7.5

21 14 11

28 19 14

40 27 20

57 38 28

81 53 40

114 76 57

156 104 78

229 151 113

320 213 160

484 322 242

654 435 327

916 610 459

1252 834 628

1500 1000 750

67 45 33

6.7 4.4 3.3

8.8 5.8 4.4

829 552 415

1135 757 569

NAZ.BR.OB. n1 [1/min]

112

125

560

630

1500 1000 750 1500 1000 750

18 16 14 15 13 11

22 20 18 20 17 13

284 275 271 272 268 257

357 350 343 350 340 326

1500 1000 750 1500 1000 750

31 26 21

37 30 27

103 52 71 141 207 292 422 577 35 46 68 93 137 195 279 384 26 35 51 70 103 147 210 289 8'.+@+0#a4'&7-614# 140 160 180 200 225 250 280 315 355 400 450 500 612.160#)4#0+@0#a50#)#a3*>N:@a4'&7-614#a$''0,# 146 183 46 115 106 39 24 233 247 35 58 80 140 175 43 110 101 36 22 226 238 31 53 76 130 168 40 102 93 30 20 218 229 27 47 71 44 56 22 73 135 154 98 219 230 32 30 108 38 51 18 70 211 225 129 149 91 29 26 101 35 46 15 209 220 62 120 145 87 27 22 97 612.160#)4#0+@0#a50#)# 3*>N:@ 4'&7-614#a5#a8'06+.#6141/ 166 75 40 62 244 304 58 97 389 400 134 189 159 68 38 55 239 300 54 82 378 389 127 178 151 60 33 51 231 288 48 85 371 381 121 171

474 458 445

571 555 528

PREN. ODNOS iN

9

10

22.4

PH2, PHA2, PHB2

PREN. ODNOS iN

6.3 14 16 22.4

6.3 14 16 22.4

NAZ.BR.OB. [1/min] n1 n2

6.3 22.4

1500 1000 750

6.3 22.4

1500 1000 750

112

125

140

160

13 8.7 6.5

19 13 10

180

26 17 13

39 26 19

315

355

400

450

500

560

630

370 255 191

517 364 273

680 491 368

983 730 547

1348 988 674

1366 1101 1488

1648 1236 1645 1234

71 52 130 535 379 382 90 182 450 36 158 240 295 59 62 47 124 521 370 375 81 173 440 32 150 231 288 54 57 39 115 508 361 361 75 169 428 144 29 227 279 49 612.160#)4#0+@0#a50#)#a3*>N:@ 4'&7-614#a5#a%'8+/#a<#a*.#>'0,' 331 350 182 86 371 179 220 253 90 393 95 99 105 115 127 152 173 322 341 79 350 163 210 240 82 370 91 95 101 106 120 143 100 116 136 165 315 333 62 341 159 200 235 76 360 82 87 99 612.160#)4#0+@0#a50#)#a2) >N:@4'&7-614#a5#a8'06+.#6141/a+a%'8+/#a<#a*.#>'0,' 511 606 238 486 492 99 103 106 110 129 143 167 206 258 317 375 500 570 226 470 478 81 100 101 105 120 137 158 195 247 300 360 489 458 460 510 215 101 108 125 149 188 68 97 91 229 291 351 27 20 18

30 25 22

- Odstupanje prenosnog odnosa od nominalnog je +- 3%

ZZZRNWREDUFRUV

SNAGA REDUKTORA

ZZZRNWREDUFRUV

PH2

4'&7-614+a+/-aa1-61$#4a &8156'2'0+a%+.+0&4+@0+a4'&7-614+

J C

A

M

M

L

L

Oduska

Kontrola nivoa ulja V Od velicine 280

H

h

d

D

Ventilator O

s

Ispustanje ulja

P R

L

U F E

N

K

G

T B

"L1"

Veli~ina

PH2-250-10-LI


d

I

D

L

40 48 55 60 70

100 110 110 140 140

OSNOVNE MERE A

B

192 215 240 272 305

350 395 440 500 565

C

E

F

140 155 175 190 215

180 200 220 250 270

150 170 190 210 230

G 50 55 60 65 70

h

112 125 140 160 180

20 50 25 60 30 80 35 80 40 110

200 225 250

45 110 80 170 340 625 240 300 250 50 110 90 170 385 705 260 320 270 55 110 100 210 430 785 290 370 310

280 315 355

60 140 110 210 480 875 325 400 340 100 315 70 140 120 210 540 975 355 450 380 110 355 80 170 140 250 605 1085 390 480 410 120 400

125 140 160 180 200

75 225 80 250 90 280

H

J

S

T

U

V

14 80 140 14 95 170 14 110 195 18 115 210 18 135 240

25 25 30 35 35

310 355 400 440 505

180 200 215 235 250

180 230 230 300 300

67 90 127 170 230

2 3 4 6 9

745 825 925

175 35 23 145 255 190 35 23 165 290 210 40 27 180 315

40 45 50

555 265 380 635 280 380 705 300 380

310 415 565

12 15 22

690 1035 785 1145 865 1265

230 45 27 200 355 260 50 33 220 405 285 55 33 245 450

55 60 65

785 330 530 780 875 360 530 1050 975 395 650 1420

30 45 62

310 430 340 475 380 530 430 590 475 665 520 570 625

K

Ventilator

M N O P 110 120 135 145 160

20 20 20 30 30

R

Ulje [l]

Dvostepeni reduktor sa paralelnim vratilima u horizontalnoj ravni veli~ine 250; prenosni odnos iN =10; leva izvedba; snaga P =173 N kW za n 1=1500 min -1.

Teìna [daN]

Primer za izbor reduktora

"D1"

400 450 500

305 55 33 280 510 90 170 160 300 680 1215 440 530 460 130 450 960 1425 95 170 170 300 765 1365 490 600 510 140 500 1065 1595 940 345 60 39 315 575 110 210 200 350 855 1525 550 650 560 150 560 1185 1785 1050 385 70 39 350 645

70 1105 415 650 1930 80 1245 455 650 2600 90 1385 595 850 3700

90 120 170

560 630

120 210 220 350 960 1705 610 750 640 160 630 1325 1985 1165 420 80 45 390 715 100 1545 630 850 4900 130 250 260 410 1080 1915 675 800 690 170 710 1460 2215 1305 460 80 45 445 800 110 1755 680 850 6670

240 330

- Neobra|ene mere ku}i{ta nisu strogo odre|ene - Mere klinova su prema JUS M.C2.060 - Rukavci vratila su u toleranciji k6 za pre~nike do 50 mm, a m6 za pre~nike preko 50 mm.

J

W

C

A

ZZZRNWREDUFRUV

PHA 2

4'&7-614+a+/-aa1-61$#4a &8156'2'0+a%+.+0&4+@0+a4'&7-614+

L

M

M

Od velicine 160 do velicine 630

Oduska

Kontrola nivoa ulja V d Od velicine 280

H

h

D

Ventilator O

s

Ispustanje ulja

P R

L

U

G F

N

K

E

T B

L

M

M


"LI"

"DI"


Dvostepeni reduktor sa paralelnim vratilima u horizontalnoj ravni veli~ine 180; prenosni odnos iN =10; desna izvedba; snaga P =60 N kW za n 1=1500 min -1. a) {uplje vratilo sa `ljebom za klin b) {uplje vratilo sa steznim slogom

Ulazno vratilo

d

I

D

A

B

C

E

F

G

h

H

J

M

N

O

P

R

S

T

U

V

Ulje[l]

OSNOVNE MERE

Tezina [daN]

Velicina

a) PHA2-180-10-DI b) PHA2-180-10-DI-SS

112

20

50

55

192

350

140

180

150

50

125

310

430

110

20

14

80

140

25

310

180

180

72

2.2

125

25

60

65

215

395

155

200

170

55

140

340

475

120

20

14

95

170

25

355

200

230

100

3.2

140

30

80

70

240

440

175

220

190

60

160

380

530

135

20

14

110

195

30

400

215

230

135

4.3

160

35

80

80

272

500

190

250

210

65

180

430

590

145

30

18

115

210

35

440

225

235

300

185

5.5

180

40

110

90

305

565

215

270

230

70

200

475

665

160

30

18

135

240

35

505

250

250

300

250

8.7

200

45

110

100

340

625

240

300

250

75

225

520

745

175

35

23

145

255

40

555

275

265

380

330

12

225

50

110

110

385

705

260

320

270

80

250

570

825

190

35

23

165

290

45

635

295

280

380

430

15

250

55

110

120

430

785

290

370

310

90

280

625

925

210

40

27

180

315

50

705

325

300

380

580

23

280

60

140

140

480

875

325

400

340

100

315

690

1035

230

45

27

200

355

55

785

360

330

530

780

31

315

70

140

160

540

975

355

450

380

110

355

785

1145

260

50

33

220

405

60

875

420

360

530

1050

45

355

80

170

180

605

1085

390

480

410

120

400

865

1265

285

55

33

245

450

65

975

450

395

650

1420

65

400

90

170

200

680

1215

440

530

460

130

450

960

1425

305

55

33

280

510

70

1105

490

415

650

1930

95

450

95

170

220

765

1365

490

600

510

140

500

1065

1595

940

345

60

39

315

575

80

1245

550

455

650

2600

120

500

110

210

250

855

1525

550

650

560

150

560

1185

1785

1050

385

70

39

350

645

90

1385

605

595

850

3700

175

560

120

210

280

960

1705

610

750

640

160

630

1325

1985

1165

420

80

45

390

715

100

1545

665

630

850

4920

245

130

250

310

1080

1915

675

800

690

170

710

1460

2215

1305

460

80

45

445

800

110

1755

715

680

850

6700

350

630

K

Neobradjene mere kucista nisu strogo odredjene Mere klinova su po JUS M.C2.060 Rukavci vratila su u toleranciji k6 za precnike do 50 mm, a m6 za precnike preko 50 mm

Ventilator

W

J

W

C

A

L

M

M


Oduska

T

K

Kontrola nivoa ulja V d

H B

ZZZRNWREDUFRUV

PHB 2

4'&7-614+a+/-aa1-61$#4a &8156'2'0+a%+.+0&4+@0+a4'&7-614+

D

K Ventilator Ispustanje ulja

O

G

R

L

U L

M

M


"LI"

"DI"

OSNOVNE MERE B

C

J

K

Ventilator

d

I

D

A

G

H

U

V

112

20

50

55

192 173 140

25

358

430 110 110

M OH11 18

260 185

R

T

W

180

180

65

1.1

125

25

60

65

215 188 155

28

388

475 125 120

18

290 200

200

230

90

2.1

140

30

80

70

240 208 175

30

428

530 140 135

20

320 220

215

230

120

3.2

160

35

80

80

272 238 190

32

488

590 160 145

20

365 250 225

235

300

170

4.2

180

40 110

90

305 263 215

35

538

665 180 160

25

410 275 250

250 300

215

5.5

200

45 110 100

340 283 240

45

578

745 190 175

30

465 295 275

265

380

295

6.5

225

50 110 110

385 308 260

50

628

825 210 190

35

520 320 295

280

380

375

9

250

55 110 120

430 333 290

55

678

925 240 210

40

590 345 325

300

380

520

13

280

60 140 140

480 363 325

60

738 1035 265 230

45

660 375 360

330

530

690

18

315

70 140 160

540 418 355

70

848 1145 300 260

50

735 430 420

360

530

930

26

355

80 170 180

605 453 390

80

918 1265 340 285

55

820 465 450

395

650 1250

38

400

90 170 200

680 498 440

90 1008 1425 370 305

60

920 510 490

415

650

1705

54

450

95 170 220

765 553 490 105 1118 1595 430 345

65

1040 565 550

455

650

2295

70

500 110 210 250

855 613 550 105 1238 1785 480 385

70

1170 625 605

595

850

2865 100

560 120 210 280

960 683 610 110 1378 1985 550 420

75

1300 695 665

630

850 3410 140

630 130 250 310 1080 738 675 115 1488 2215 600 460

80

1460 750 715

680

850

-

Neobradjene mere kucista nisu strogo odredjene Mere klinova su po JUS M.C2.060 Rukavci vratila su u toleranciji k6 za precnike do 50 mm, a m6 za precnike preko 50 mm Tacne mere za kote K i R dajemo na zahtev

5395 195

Zadràvamo pravoi izmene podataka bez prethodnog obave{tenja

Velicina

Ulazno vratilo

Ulje[l]

a) PHB2-200-14-LI b) PHB2-200-14-LI-SS

Tezina [daN]

Dvostepeni reduktor sa paralelnim vratilima u horizontalnoj ravni veli~ine 200; prenosni odnos iN =14; leva izvedba; snaga P =61 kW N za n 1=1500 min -1. a) {uplje vratilo sa `ljebom za klin b) {uplje vratilo sa steznim slogom


PRENOS. ODNOS

NAZIV.BR.OBRT. [1/MIN]

PH3, PHA3, PHB3 VELICINA REDUKTORA 280 315 355

160

180

200

225

250

29 21 16 26 17 13 24 16 12 21 14 10 19 12 9 17 11 8 15 10 7 13 9 6 12 8 6 10.7 7 5.4 10.3 6.9 5 9.2 6 4.6 8.3 5.4 4.2 7.6 5 3.8 6.5 4.5 3.4 6 4 3 4.8 3.2 2.4 4.3 2.9 2.1

41 28 21 30 21 15 30 21 15 29 19 14 27 18 13 24 17 12 21 14 10 19 12 9 17 11 8 15 10 7.5 14 9.3 7 12.5 8.2 6.2 11.2 7.4 5.6 9.5 6.3 4.8 8.1 5.7 4 7.5 5 3.7 6.4 4.3 3.2 5.7 3.9 2.8

50 33 25 44 29 22 43 28 21 42 27 21 37 25 18 35 22 17 31 20 15 27 18 13 24 16 12 22 14 11 18.9 12.4 9.4 16.5 11 8 14.9 10 7.4 14 9.4 7 12.6 8.5 6.3 11.2 7.4 5.6 9 6 4.5 8 5.4 4

72 48 36 70 46 35 65 43 32 60 40 30 54 37 27 48 31 24 43 28 21 38 25 19 34 22 17 30 19 15 28 19 14 25 16 12 22 15 11 20 14 10 18 12 9 16.5 11 8 12.7 8.5 6 11.6 7.6 5

101 67 50 93 63 46 90 60 45 85 56 42 74 49 37 68 45 34 60 40 30 54 36 27 48 32 24 43 28 21 40 26 20 34 23 17 31 20 15 30 20 15 27 18 13 24 16 12 18 12 9 16 10.8 8

160

180

200

225

250

n1 1500 1000 750 1500 1000 750

24 22 20 19 15 12

31 28 25 24 20 17

1500 1000 750 1500 1000 750

43 40 37 40 35 31

53 49 45 49 45 41

14-100

1500 1000 750

58 55 51

TOPLOTNA-GRANICNA SNAGA PG3 [kW] REDUKTORA 70 78 87 101 114 149 200 65 75 82 94 107 133 172 59 69 79 88 102 120 150

14-100

1500 1000 750

IN 14 16 18 20 22.4 25 28 31.5 35.5 40 45 50 56 63 71 80 90 100 PRENOS. ODNOS IN 14-35.5 40-100

n1 n2 1500 107 1000 71 750 54 1500 94 1000 62 750 47 1500 83 1000 55 750 42 1500 75 1000 50 750 37 1500 67 1000 45 750 33 1500 60 1000 40 750 30 1500 54 1000 36 750 27 1500 48 1000 32 750 24 1500 42 1000 28 750 21 1500 37 1000 25 750 19 1500 33 1000 22 750 17 1500 30 1000 20 750 15 1500 27 1000 18 750 13 1500 24 1000 16 750 12 1500 21 1000 14 750 11 1500 19 1000 12 750 9.4 1500 17 1000 11 750 8 1500 15 1000 10 750 7.5 NAZIV.BR.OBRT. [1/MIN]

400

450

500

560

630

377 267 200 353 235 176 340 226 170 328 218 164 294 196 147 277 185 138 246 165 123 220 147 110 195 130 97 175 115 87 151 99 75 133 88 66 119 79 60 113 75 57 101 67 50 89 59 45 72 48 36 64 43 32

518 377 282 515 338 254 500 333 250 489 325 244 438 292 219 389 260 194 346 231 172 310 207 155 274 182 137 246 162 123 234 154 117 206 136 103 185 122 92 169 112 84 151 102 75 133 89 66 108 72 54 97 65 48

695 505 389 680 453 340 660 440 330 640 426 320 600 401 300 556 372 278 495 331 248 442 296 221 392 260 196 351 231 175 324 213 162 286 189 143 256 170 128 246 163 123 220 147 110 194 129 97 147 98 74 131 88 64

891 653 512 870 580 435 850 566 425 830 553 415 803 537 401 746 499 373 664 444 332 593 397 296 526 350 263 471 310 235 448 295 224 396 262 198 355 235 177 325 215 164 290 195 145 256 171 128 206 137 103 184 123 92

1184 875 704 1177 870 698 1165 866 693 1158 861 688 1151 769 575 1109 741 554 987 660 490 881 589 438 782 519 391 700 461 350 580 382 290 513 338 256 459 304 232 439 288 219 389 261 192 343 229 174 282 188 142 252 169 124

400

450

500

560

630

220 212 205 215 207 202

240 232 226 230 216 211

380 361 340 350 330 326

420 402 384 390 375 360

SA CEVIMA ZA HLADJENJE 245 303 350 380 226 276 335 365 203 250 310 350

405 392 380

NAZIVNA SNAGA PN [kW] 128 196 276 85 131 192 64 98 144 126 187 262 84 124 174 63 93 131 124 179 253 82 119 168 62 89 127 112 161 226 73 105 149 56 80 113 142 201 100 95 134 66 71 100 50 93 138 195 62 92 130 46 69 97 83 123 174 55 82 116 41 61 87 74 110 155 49 73 104 37 55 77 66 98 138 43 65 91 33 48 69 59 87 123 38 57 81 29 43 61 56 72 102 36 47 67 28 36 51 50 63 90 32 42 60 25 31 45 44 57 81 29 37 53 22 28 40 40 54 77 26 36 51 20 27 38 36 48 69 24 32 46 18 24 34 32 42 61 21 28 40 16 21 30 25 35 51 16 23 34 12 17 25 23 31 46 15 21 30 12 15 23 VELICINA REDUKTORA 280 315 355

TOPLOTNA-GRANICNA SNAGA PG1 [kW] REDUKTORA BEZ HLADJENJA 35 32 30 31 27 22

46 40 36 43 36 30

55 49 43 50 44 37

60 55 50 55 48 41

89 78 69 85 73 68

117 105 94 103 90 83

151 138 124 140 125 110

187 169 152 180 168 151

200 196 188 198 183 169

TOPLOTNA-GRANICNA SNAGA PG2 [kW] REDUKTORA SA VENTILATOROM 14-35.5 40-100

63 55 48 60 50 45

72 66 60 70 62 58

86 79 72 80 74 69

100 93 83 87 83 81

139 125 109 129 115 98

187 164 146 156 145 133

240 210 185 212 200 190

289 250 228 253 238 223

345 330 311 313 301 289

TOPLOTNA-GRANICNA SNAGA PG4 [kW] REDUKTORA SA VENT. I CEVIMA ZA HLADJENJE 77 92 98 113 132 154 200 73 85 93 106 121 145 181 70 79 89 99 115 133 160 - Odstupanje prenosnog odnosa od nominalnog je ±3%

270 240 205

334 309 282

406 376 340

480 455 420

590 545 485

755 670 600

ZZZRNWREDUFRUV

SNAGE REDUKTORA

ZZZRNWREDUFRUV

PH 3

4'&7-614+a+/-aa1-61$#4a 64156'2'0+a%+.+0&4+@0+a4'&7-614+

J A

C

L

M

M

L

Oduska

Kontrola nivoa ulja V

H

Od velicine 280

d

D

h Ventilator O

s

Ispustanje ulja

P R

L

U F

N

K

G E

T B

"LI"

I

D

L

OSNOVNE MERE A

B

C

E

F

G

h

H

J

K

Ventilator

M

N O

P

R

S

T

U

V

160 20

50

60 140 352

555 190 250 210

65 180

430

645

145 30 18 115 210

35

495 235 300

190 8.5

180 25

60

70 140 395

625 215 270 230

70 200

475

725

160 30 18 135 240

35

565 250 300

255

11

200 30

80

80 170 440

685 240 300 250

75 225

520

805

175 35 23 145 255

40

615 265 380

345

15

225 35

80

90 170 497

775 260 320 270

80 250

570

895

190 35 23 165 290

45

705 280 380

470

24

250 40 110 100 210 555

860 290 370 310

90 280

625 1000

210 40 27 180 315

50

780 300 380

630

30

280 45 110 110 210 620

970 325 400 340 100 315

690 1120

230 45 27 200 355

55

880 330 530

835

41

315 50 110 120 210 700 1085 355 450 380 110 355

785 1225

655 260 50 33 220 405

60

985 360 530 1120

95

355 55 110 140 250 785 1220 390 480 410 120 400

865 1400

740 285 55 33 245 450

65 1110 395 650 1495 8 3

400 60 140 160 300 880 1355 440 530 460 130 450

960 1565

840 305 55 33 280 510

70 1245 415 650 2040 120

450 70 140 170 300 990 1520 490 600 510 140 500 1065 1750

940 345 60 39 315 575

80 1400 455 650 2720 170

500 80 170 200 350 1105 1690 550 650 560 150 560 1185 1950 1050 385 70 39 350 645

90 1550 595 850 3860 225

560 90 170 220 350 1240 1895 610 750 640 160 630 1325 2175 1165 420 80 45 390 715 100 1735 630 850 5190 320 630 95 170 260 410 1395 2145 695 800 690 170 710 1460 2485 1320 460 80 45 445 800 110 1985 680 850 7040 475 -




Ulje [l]

Velicina

PH3-250-28-LI

Tezina [daN]

Trostepeni reduktor sa paralelnim vratilima u horizontalnoj ravni veli~ine 250; prenosni odnos iN =28; leva izvedba; snaga P =60 kW N za n 1=1500 min -1.


d

"DI"

J

ZZZRNWREDUFRUV

PHA 3

4'&7-614+a+/-aa1-61$#4a 64156'2'0+a%+.+0&4+@0+a4'&7-614+ W

A

C

L

M

M


Oduska

Kontrola nivoa ulja V

H

Od velicine 280

d

D

h Ventilator O

Ispustanje ulja

P R

s L

U

N

K

G F E

T

L

B

M

M Od velicine 160 do velicine 250

"LI"

"DI"

d

I

OSNOVNE MERE D

A

B

C

E

F

G

h

H

J

K

M N O P

Ventilator

R

S

T

W

U

V

160 20

50

80

352

555 190 250 210

65 180

430

645

145 30 18 115 210

35

495 225 235

300

195 8.5

180 25

60

90

395

625 215 270 230

70 200

475

725

160 30 18 135 240

35

565 250 250

300

270

11

200 30

80 100

440

685 240 300 250

75 225

520

805

175 35 23 145 255

40

615 275 265

380

360

15

225 35

80 110

497

775 260 320 270

80 250

570

895

190 35 23 165 290

45

705 295 280

380

475

24

250 40 110 120

555

860 290 370 310

90 280

625 1000

210 40 27 180 315

50

780 325 300

380

630

30

280 45 110 140

620

970 325 400 340 100 315

690 1120

230 45 27 200 355

55

880 360 330

530

830

41

315 50 110 160

700 1085 355 450 380 110 355

785 1255

655 260 50 33 220 405

60

985 420 360

530

1150

59

355 55 110 180

785 1220 390 480 410 120 400

865 1400

740 285 55 33 245 450

65 1110 450 395

650 1500

83

400 60 140 200

880 1355 440 530 460 130 450

960 1565

840 305 55 33 280 510

70 1245 490 415

650

2050 120

450 70 140 220

990 1520 490 600 510 140 500 1065 1750

940 345 60 39 315 575

80 1400 550 455

650

2700 170

500 80 170 250 1105 1690 550 650 560 150 560 1185 1950 1050 385 70 39 350 645

90 1550 605 595

850

3860 225

560 90 170 280 1240 1890 610 750 640 160 630 1325 2175 1165 420 80 45 390 715 100 1735 665 630

850

5190 320

630 95 170 310 1395 2145 695 800 690 170 710 1460 2485 1320 460 80 45 445 800 110 1985 715 680

850

7040 475

-



Ulazno vratilo

Ulje[l]

Velicina

a) PHA3-160-25-DI b) PHA3-160-25-DI-SS

Tezina [daN]

Trostepeni reduktor sa paralelnim vratilima u horizontalnoj ravni veli~ine 160; prenosni odnos iN =25; desna izvedba; snage P =17 N kW za n 1=1500 min -1. a) {uplje vratilo sa `ljebom za klin b) {uplje vratilo sa steznim slogom


J

ZZZRNWREDUFRUV

PHB 3

4'&7-614+a+/-aa1-61$#4a 64156'2'0+a%+.+0&4+@0+a4'&7-614+ W

A

L

C

M

M

Oduska

T

K

Kontrola nivoa V ulja

H

d

D

K B Ventilator Ispustanje ulja

G

R L

U L

"LI"

M


"DI"


Trostepeni reduktor sa paralelnim vratilima u horizontalnoj ravni veli~ine 225; prenosni odnos iN =50; leva izvedba; snage P =25 kW N za n 1=1500 min -1. a) {uplje vratilo sa `ljebom za klin b) {uplje vratilo sa steznim slogom

a) PHB3-225-50-LI b) PHB3-225-50-LI-SS

Ulazno vratilo

G

H

J

Ulje[l]

OSNOVNE MERE

Tezina [daN]

Velicina

M

352 238 190

32

488

645 160 145

20

410 250 225 235

300

175

5.5

90

395 263 215

35

538

725 180 160

25

465 275 250 250

300

235

8

200 30

80 100

440 283 240

45

578

805 190 175

30

515 295 275 265

380

310

10

225 35

80 110

497 308 260

50

628

895 210 190

35

580 320 295 280

380

410

12

250 40 110 120

555 333 290

55

678 1000 240 210

40

660 345 325 300

380

535

19

280 45 110 140

620 363 325

60

738 1120 265 230

45

740 375 360 330

530

710

25

315 50 110 160

700 418 355

70

848 1255 300 260

50

830 430 420 360

530

950

38

355 55 110 180

785 453 390

80

918 1400 340 285

55

940 465 450

395

650

1270

53

400 60 140 200

880 498 440

90 1008 1565 370 305

60

1040 510 490

415

650

1750

75

450 70 140 220

990 553 490 105 1118 1750 430 345

65

1180 565 550

455

650

2300 110

500 80 170 250 1105 613 550 105 1238 1950 480 385

70

1320 625 605 595

850

3000 140

560 90 170 280 1240 683 610 110 1378 2170 550 420

75

1480 695 665 630

850

4100 210

630 95 170 310 1395 738 695 115 1488 2485 600 460

80

1700 750 715 680

850

5600 290

d

I

D

A

160 20

50

80

180 25

60

-

B

C

K

M

Ventilator

OH11

R

T

W

U

V



O

Od velicine 160 s do velicine 630

PRENOS. ODNOS IN

112

125

140

160

180

200

224

250

280

315

355

400

450

500

PH4, PHA4, PHB4

[1/MIN] n1

n2

280

315

355

400

450

500

560

630

NAZIVNA SNAGA PN [kW]

13.4

10.8

14.9

20.1

28.8

40

58

88

117

176

230

8.9

7.2

9.9

13.4

19.2

26

38

58

78

117

153

750

6.7

5.4

7.4

10

14.4

20

29

44

58

88

115

1500

12

9.6

13.8

18.6

27.7

39

55

78

111

149

222

1000

8

6.4

9.2

12.4

18.5

26

36

52

74

99

148

750

6

4.8

6.9

9.3

13.8

19

27

39

55

74

111

1500

10.7

8.6

12.4

16.7

24.8

35

49

69

99

133

198

1000

7.14

5.7

8.3

11.1

16.5

23

33

46

66

89

132

750

5.36

4.3

6.2

8.3

12 .4

17

24

34

49

66

99

1500

9.4

7.6

10.9

14.7

21.9

30

43

61

87

118

175

1000

6.25

5

7.3

9.8

14.6

20

29

41

58

78

116

750

4.7

3.8

5.4

7.3

10.9

15

21

30

43

59

87

1500

8.3

6.8

9.8

13.2

19.7

27.8

39

55

79

106

157

1000

5.5

4.5

6.5

8.8

13

18.5

26

36

52

70

104

750

4.2

3.4

4.9

6.6

9.8

13.9

19

27

39

53

78

1500

7.5

6.1

8.7

11.8

17.5

24.7

35

49

70

94

140

1000

5

4

5.8

7.9

11.7

16.5

23

32

46

62

93

750

3.7

3

4.3

5.9

8.7

12.3

17

25

35

47

70

1500

6.7

5.8

8

11.2

14.5

20.5

30

46

64

90

116

1000

4.5

3.9

5.3

7.5

9.7

13.7

15

31

43

60

77

750

3.3

2.9

4

5.6

7.2

10.2

15

23

32

45

58

1500

6

5.1

7

9.8

12.7

17.9

26

40

56

78

101

1000

4

3.4

4.7

6.5

8.5

11.9

17

27

37

52

67

750

3

2.5

3.5

4.9

6.3

8.9

13

20

28

39

50

1500

5.4

4.6

6.4

8.9

11.5

16.2

23

37

51

71

96

1000

3.6

3.1

4.3

5.9

7. 7

10.8

15

24

34

47

64

750

2.7

2.3

3.2

4.5

5. 7

8.1

11

18

25

35

48

1500

4.8

4.2

6.1

8.1

10.8

15.4

22

33

49

65

87

1000

3.2

2.8

4

5.4

7.2

10.3

15

22

32

43

58

750

2.4

2.1

3

4

5.4

7.7

11

16

24

32

43

1500

4.2

3.8

5.5

7.3

9. 7

13.7

20

30

44

58

77

1000

2.8

2.5

3.7

4.9

6. 5

9.1

13

20

29

38

51

750

2.1

1.9

2.7

3.6

4. 8

6.8

10

15

22

29

38 68

1500

3.8

3.3

4.8

6.4

8. 5

12

17

26

38

51

1000

2.5

2.2

3.2

4.3

5. 7

8

11

17

25

34

45

750

1.9

1.6

2.4

3.2

4. 2

6

8

13

19

25

34

1500

3.3

2.6

3.7

5.2

7

10.3

14

21

29

41

56

1000

2.2

1.7

2.5

3.5

4.7

6.9

9

14

19

27

37

750

1.7

1.3

1.8

2.6

3.5

5.1

7

10

14

20

28

1500

3

2.2

3.2

4.5

6.1

8.9

12

18

25

35

48

1000

2

1.5

2.1

3

4

5.9

8

12

17

23

32

750

1.5

1.1

1.6

2.2

3

4.5

6

9

12

17

24

450

500

560

630

ODNOS

[1/MIN]

500

250

1000

NAZIV.BR.OBRT.

112

225

1500

PRENOS.

IN

VELICINA REDUKTORA

NAZIV.BR.OBRT.

n1

VELICINA REDUKTORA 225

250

280

315

355

400

TOPLOTNA-GRANICNA SNAGA PG1 [kW] REDUKTORA BEZ HLADJENJA

1500

20

26

33

43

46

71

94

97

134

173

1000

18

22

27

39

43

66

84

92

124

163

750

16

20

26

36

42

60

74

80

107

142

- Odstupanje prenosnog odnosa od nominalnog je ±3%

ZZZRNWREDUFRUV

SNAGE REDUKTORA

J

L

A

M

M

ZZZRNWREDUFRUV

PH 4

4'&7-614+a+/-aa1-61$#4 @'6814156'2'0+a%+.+0&4+@0+a4'&7-614+

L

C Oduska

Kontrola nivoa ulja

H

D

Od velicine 280 h

d

h1 Ispustanje ulja

s

P

O

G

R

N

K

F E

T B

"LI"

Ulazno Izlazno vratilo vratilo d

I

D

L

OSNOVNE MERE A

B

C

E

F

G

h h1

H

J

K

M N O P

R

S

T

225 20

50 90 170 497 775 260 320 270 80 250 170 570 895

190 35 23 165 290 45 705 470 24

250 25

60 100 210 555 860 290 370 310 90 280 190 625 1000

210 40 27 180 315 50 780 630 30

280 30

80 110 210 620 970 325 400 340 100 315 215 690 1120

230 45 27 200 355 55 880 835 41

315 35

80 120 210 700 1085 355 450 380 110 355 245 785 1255 655 260 50 33 220 405 60 985 1120 59

355 40 110 14 0 250 785 1220 390 480 410 120 400 275 865 1440 740 285 55 33 245 450 65 1110 1495 83 400 45 110 160 300 880 1355 440 530 460 130 450 310 960 1565 840 305 55 33 280 510 70 1245 2040 120 450 50 110 170 300 990 1520 490 600 510 140 500 340 1065 1750 940 345 60 39 315 575 80 1400 2720 170 500 55 110 200 350 1105 1690 550 650 560 150 560 380 1185 1950 1050 385 70 39 350 645 90 1550 3860 225 560 60 140 220 350 1240 1895 610 750 640 160 630 430 1325 2175 1165 420 80 45 390 715 100 1735 5190 380 630 70 140 260 410 1395 2145 695 800 690 170 710 485 1460 2485 1320 460 80 45 445 800 110 1985 7040 475 -



Velicina

PH4-250-280-DI

Ulje [l]

êtvorostepeni reduktor sa paralelnim vratilima u horizontalnoj ravni veli~ine 250; prenosni odnos iN =280; desna izvedba; snage P =6.4 N kW za n 1=1500 min -1.

Tezina (daN]


"DI"

J

ZZZRNWREDUFRUV

PHA 4

4'&7-614+a+/-aa1-61$#4 @'6814156'2'0+a%+.+0&4+@0+a4'&7-614+

W

A

L

C

M

M


Oduska

Kontrola nivoa ulja

H

D

Od velicine 280 h

d

h1 Ispustanje ulja

s

P

O

G

R

N

K

F E

T B

Za velicine 225 i 250

"LI"

"DI"

d

I

OSNOVNE MERE D

A

B

C

E

F

G

h h1

H

J

K

M N O P

R

S

T

W

Ulje[l]

Ulazno vratilo

225 20

50 110

497

775 260 320 270

80 250 170

570

895

190 35 23 165 290

45

705 295

475

24

250 25

60 120

555

860 290 370 310

90 280 190

625 1000

210 40 27 180 315

50

780 325

630

30

280 30

80 140

620

970 325 400 340 100 315 215

690 1120

230 45 27 200 335

55

880 360

830

41

315 35

80 160

700 1085 355 450 380 110 355 243

785 1255

655 260 50 33 220 405

60

985 420 1150

59

355 40 110 180

785 1220 390 480 410 120 400 275

865 1400

740 285 55 33 245 450

65 1110 450 1500

83

400 45 110 200

880 1355 440 530 460 130 450 310

960 1565

840 305 55 33 280 510

70 1245 490 2050 120

450 50 110 220

990 1520 490 600 510 140 500 340 1065 1750

940 345 60 39 315 575

80 1400 550 2700 170

500 55 110 250 1105 1690 550 650 560 150 560 380 1185 1950 1050 385 70 39 350 645

90 1550 605 3860 225

560 60 140 280 1240 1895 610 750 640 160 630 430 1325 2175 1165 420 80 45 390 715 100 1735 665 5190 320 630 70 140 310 1395 2145 695 800 690 170 710 485 1460 2485 1320 460 80 45 445 800 110 1985 715 7040 475

-



Velicina

a) PHA4-225-200-DI b) PHA4-225-200-DI-SS

Tezina [daN]

êtvorostepeni reduktor sa paralelnim vratilima u horizontalnoj ravni veli~ine 225; prenosni odnos iN =200; desna izvedba; snage P =6.1 N kW za n 1=1500 min -1. a) {uplje vratilo sa `ljebom za klin b) {uplje vratilo sa steznim slogom


J

ZZZRNWREDUFRUV

PHB 4

4'&7-614+a+/-aa1-61$#4 @'6814156'2'0+a%+.+0&4+@0+a4'&7-614+

W

A

C

L

M

M

Oduska

T

K

Kontrola nivoa ulja

H

Od velicine 280 B

K

D

h1 d


Ispustanje ulja O R

"LI"

Za velicine 225 i 250

"DI"

d

I

OSNOVNE MERE D

A

B

C

G

h1

H

J

K

M

O

R

T

W

225

20

50 110

497 308 260

50

80

628

895 210 190 35

580 320 295

410

12

250

25

60 120

555 333 290

55

90

678

1000 240 210 40

660 345 325

545

18

280

30

80 140

620 363 325

60 100

738

1120 265 230 45

740 375 360

720

25

315

35

80 160

700 418 355

70 112

848

1255 300 260 50

830 430 420

980

38

355

40

110 180

785 453 390

80 125

918

1400 340 285 55

940 465 450

1300

53

400

45

110 200

880 498 440

90 140

1008

1565 370 305 60

1040 510 490

1800

74

450

50

110 220

990 553 490 105 160

1118

1750 430 345 65

1180 565 550

2350 105

500

55

110 250

1105 613 550 105 180

1238

1950 480 385 70

1320 625 605

3350 135

560

60

140 280

1240 683 610 110 200

1378

2175 550 420 75

1480 695 665

4490 210

630

70

140 310

1395 738 695 115 225

1488

2485 600 460 80

1700 750 715

5980 290

-



Velicina

Ulazno vratilo

Ulje[l]

a) PHA4-225-200-DI b) PHA4-225-200-DI-SS

Tezina [daN]

êtvorostepeni reduktor sa paralelnim vratilima u horizontalnoj ravni veli~ine 225; prenosni odnos iN =200; desna izvedba; snage P =6.1 N kW za n 1=1500 min -1. a) {uplje vratilo sa `ljebom za klin b) {uplje vratilo sa steznim slogom


6.3 11.2 12.5 16 6.3 16

1500 1000 750 1500 1000 750

28 26 21 24 18 14

32 30 27 26 24 19

1500 1000 750

20 18 15

24 22 20

KH2, KHA2, KHB2 400

700 466 350 665 444 333 638 425 319 605 403 303 577 384 289 546 364 273 513 342 257 469 313 235 402 268 201

450

500

1000 1200 667 800 500 600 940 1110 627 740 470 555 906 1021 604 681 453 511 851 932 567 621 426 466 795 875 530 583 398 438 763 826 509 551 381 413 698 778 465 519 349 389 616 731 411 487 308 366 550 694 367 463 275 347

400

450

500

210 200 195 200 195 190

232 222 215 225 220 215

315 310 298 310 305 300

TOPLOTNA-GRANICNA SNAGA PG2 [kW] REDUKTORA SA VENTILATOROM 34 48 54 65 80 12 5 160 200 240 256 335 432 485 535 32 40 43 52 65 10 5 125 160 200 250 300 380 400 460 28 34 40 44 58 85 100 135 165 240 260 340 350 390 28 36 44 57 67 90 120 155 200 250 300 410 450 500 25 31 36 46 58 70 90 120 165 200 270 360 390 480 19 27 32 40 52 65 80 110 140 170 220 320 350 440 TOPLOTNA-GRANICNA SNAGA PG3 [kW] REDUKTORA SA CEVIMA ZA HLADJENJE 26 36 43 50 65 95 110 135 150 175 215 265 310 410 23 30 37 40 55 80 95 110 130 170 205 260 305 400 21 26 36 35 50 70 90 100 120 165 195 250 300 380

685 600 480 630 550 490 560 550 520

TOPLOTNA-GRANICNA SNAGA PG4 [kW] REDUKTORA SA VENT. I CEVIMA ZA HLADJENJE 6.3 16

1500 1000 750

36 33 26

42 39 36

47 40 38

65 50 45

75 60 55

90 110 70 90 60 80


165 140 120

195 160 135

240 200 170

290 240 200

315 295 260

405 360 310

530 480 415

555 500 480

650 600 560

1000 900 750

ZZZRNWREDUFRUV

SNAGE REDUKTORA VELICINA REDUKTORA PREN NAZ.BR.OB ODN. 80 90 100 112 125 140 160 180 200 225 250 280 315 355 [1/MIN] IN n1 n2 NAZIVNA SNAGA PN [kW] 1500 238 10.8 16.7 17 24.3 35 46.6 68 97 135 180 228 310 400 550 6.3 1000 159 7.2 11.1 11.3 16.2 23.5 31 45 64 90 120 152 207 267 367 750 119 5.4 8.3 8.5 12.1 17.5 23.3 34 48 67 90 114 155 200 280 1500 211 10.4 13.1 15.8 22.8 31.9 40.6 62 91 127 170 206 270 360 490 7.1 1000 141 6.9 8.7 10.5 15.2 21.2 27 41 60 84 113 137 180 240 326 750 106 5.2 6.5 7.9 11.4 15.9 20.3 31 45 63 85 103 135 180 245 1500 187 9.1 12.2 14.7 21.2 29.8 39.5 58 79 118 160 190 250 330 440 8 1000 125 6 8.1 9.8 14.1 19.8 26.3 37 52 78 107 127 167 220 293 750 94 4.5 6.1 7.3 10.6 14.9 19.7 29 38 59 80 95 125 165 220 1500 167 7.2 10.9 11.7 18.6 23 31.4 49 67 94 140 186 230 300 390 9 1000 111 4.8 7.3 7.8 12.4 15.3 20.9 33 44 62 93 124 153 200 260 750 83 3.6 5.4 5.8 9.3 11.5 15.7 24 33 47 70 93 115 150 195 1500 150 6.6 8.5 10.8 15.4 21.4 30 43 60 87 121 173 218 270 360 10 1000 100 4.4 5.7 7.2 10.3 14.2 20 28 40 58 81 115 145 180 240 750 75 3.3 4.2 5.4 7.7 10.7 15 21 30 43 60 86 109 135 180 1500 134 6 7.6 9.6 13.6 19 26.8 38 53 77 107 153 200 250 320 4 11.2 1000 89 5 6.4 9 12.6 17.9 25 35 51 71 102 133 167 213 750 67 3 3.8 4.8 6.8 9.5 13.4 19 26 38 53 76 100 125 160 1500 120 5.2 6.7 8.5 12.1 16.8 23.8 34 47 69 95 136 183 220 290 12.5 1000 80 3.4 4.5 5.7 8 11.2 15.9 22 31 46 63 91 122 147 193 750 60 2.6 3.3 4.2 8.4 11.9 17 23 34 47 68 91 110 146 6 6 7.6 10.7 15 21.1 30 42 61 84 121 163 200 273 1500 107 4.6 4 5 7.1 10 14 20 28 40 56 81 109 133 182 14 1000 71 3 3 3.8 5.3 7.5 10.6 15 21 30 42 60 81 100 137 750 54 2.3 5.6 6.5 10 14 21 29 39 52 80 111 155 180 248 1500 94 4 16 1000 62 2.7 3.7 4.3 6.6 9.3 14 19 26 34 53 74 103 120 165 2.8 3.2 750 47 2 5 7 10.5 14 19 26 40 55 77 90 124 VELICINA REDUKTORA PREN NAZ.BR.OB 80 90 100 112 125 140 160 180 200 225 250 280 315 355 ODN. [1/MIN] IN TOPLOTNA-GRANICNA SNAGA PG1 [kW] REDUKTORA BEZ HLADJENJA n1 6.3 1500 10 15 16 23 24 27 36 55 75 95 100 115 144 191 1000 9 14 15 19 20 23 31 47 62 78 88 110 135 186 750 8 12 13 15 16 20 28 40 54 69 81 101 130 177 11.2 12.5 1500 9 12 13 16 18 23 30 40 55 75 85 109 140 181 1000 8 10 11 14 15 21 2 8 33 48 63 78 95 134 176 16 750 7 9 10 13 14 20 26 31 45 62 74 90 128 171

L

C

A

M

ZZZRNWREDUFRUV

KH 2

4'&7-614+a+/-aa1-61$#4 -10+@01%+.+0&4+@0+a&8156'2'0+a4'&7-614+

L

Oduska

Kontrola nivoa ulja

d

H

D

Od velicine 280

V h

O

Ventilator

Ispustanje ulja

P

s

N

R

F

K

G

E

T B L

U

"LI"


OSNOVNE MERE

d

I

D

L

80

16

40

30

70

250

245 100 120

F

G

h

H

P

R

95

35

90

230

80 15 11.5

50

95 15

215

320 180

33 1.6

90

20

50

32

80

280

275 115 140 115

40 100

250

90 15 11.5

60 110 20

245

350 180

43 2.2

100

20

50

38 100

315

310 125 160 130

45 110

270

100 20

14

65 120 20

270

385 180

58 2.7

112

20

50

40 100

35 0

350 140 180 150

50 125

310

110 20

14

80 140 25

310

430 230

75 3.3

125

25

60

48 110

395

395 155 200 170

55 140

340

120 20

14

95 170 25

355

475 230

105 4.5

140

30

80

55 110

440

440 175 220 190

60 160

380

135 20

14 110 195 30

400

530 300

140

6

160

35

80

60 140

500

500 190 250 210

65 180

430

145 30

18 115 210 35

440

590 300

190

8

180

40 110

70 140

565

565 215 270 230

70 200

475

160 30

18 135 240 35

505

655 380

260

10

200

45 110

80 170

625

625 240 300 250

75 225

520

175 35

23 145 255 40

555

715 380

335

14

225

50 110

90 170

705

705 260 320 270

80 250

570

190 35

23 165 290 45

635

795 380

460

20

250

55 110 100 210

785

785 290 370 310

90 280

625

210 40

27 180 315 50

705

885 530

610

28

280

60 140 110 210

875

875 325 400 340 100 315

690

230 45

27 200 355 55

785

975 530

830

40

315

70 140 120 210

975

975 355 450 380 110 355

785

260 50

33 220 405 60

875 1085 650 1120

55

355

80 170 140 250 1085 1085 390 480 410 120 400

865

285 55

33 245 450 65

975 1195 650 1520

75

400

90 170 160 300 1215 1215 440 530 460 130 450

960

305 55

33 280 510 70 1105 1335 850 2050 100

450

95 170 170 300 1365 1365 490 600 510 140 500 1065

940 345 60

39 315 575 80 1245 1485 850 2750 140

500 110 210 200 350 1525 1525 550 650 560 150 560 1185 1050 385 70

39 350 645 90 1385 1645 850 4400 195

-

A

B

C

E

K

M

Ventilator

N

O


S

T

U

V


Velicina

KH2-250-10-LI

Ulje [l]

Dvostepeni reduktor sa vratilima koja se seku u horizontalnoj ravni veli~ine 250; prenosni odnos iN =10; leva izvedba; snage P =173 N kW za n 1=1500 min -1.

Tezina (daN]


"LI"

L

C

A

M

M

ZZZRNWREDUFRUV

KHA 2

4'&7-614+a+/-aa1-61$#4 -10+@01a%+.+0&4+@0+a&8156'2'0+a4'&7-614+

L

Oduska

Kontrola nivoa ulja

d

H

D

Od velicine 280

V h

Ventilator

Ispustanje ulja

P

O

s F

N

R K

G Od velicine 160 do velicine 630

E

T B L

U


"LI"

"DI"

OSNOVNE MERE

d

I

112

20

50

55

350

350 140 180 150

50 125

310

110 20 14

80 140 25

310

430 230

75

3.3

125

25

60

65

395

395 155 200 170

55 140

340

120 20 14

95 170 25

355

475 230

105

4.5

140

30

80

70

440

440 175 220 190

60 160

380

135 20 14 110 195 30

400

530 300

140

6

160

35

80

80

500

500 190 250 210

65 180

430

145 30 18 115 210 35

440 225

590 300

190

8

180

40 110

90

565

565 215 270 230

70 200

475

160 30 18 135 240 35

505 250

655 380

260

10

200

45 110 100

625

625 240 300 250

75 225

520

175 35 23 145 255 40

555 275

715 380

335

14

225

50 110 110

705

705 260 320 270

80 250

570

190 35 23 165 290 45

635 295

795 380

460

20

250

55 110 120

785

785 290 370 310

90 280

625

210 40 27 180 315 50

705 325

885 530

610

28

280

60 140 140

875

875 325 400 340 100 315

690

230 45 27 200 355 55

785 360

975 530

830

40

315

70 140 160

975

975 355 450 380 110 355

785

260 50 33 220 405 60

875 420

1085 650 1120

55

355

80 170 180 1085 1085 390 480 410 120 400

865

285 55 33 245 450 65

975 450

1195 650 1520

75

400

90 170 200 1215 1215 440 530 460 130 450

960

305 55 33 280 510 70 1105 490

1335 850 2050 100

450

95 170 220 1365 1365 490 600 510 140 500 1065

940 345 60 39 315 575 80 1245 550

1485 850 2750 140

500 110 210 250 1525 1525 550 650 560 150 560 1185 1050 385 70 39 350 645 90 1385 605

1645 850 4400 195

-

D

A

B

C

E

F

G

h

H

K

M

Ventilator

N O

P

R

S

T

W


U

V


Velicina

Ulazno vratilo

Ulje[l]

a) KHA2-100-10-DI b) KHA2-100-10-DI-SS

Tezina [daN]

Dvostepeni reduktor sa vratilima koja se seku u horizontalnoj ravni veli~ine 100; prenosni odnos iN =10; desna izvedba; snage P =10.8 N kW za n 1=1500 min -1 a) [uplje vratilo sa `ljebom za klin b) [uplje vratilo sa steznim slogom


L

A

C

M

ZZZRNWREDUFRUV

KHB 2

4'&7-614+a+/-aa1-61$#4 -10+@01a%+.+0&4+@0+a&8156'2'0+a4'&7-614+

W

Oduska

T

K

H

Kontrola nivoa ulja

d

D

v B

K Od velicine 160 do velicine 630

Ispustanje ulja O

Ventilator

L

U

R

Od velicine 112 do velicine 630 "LI"

"DI"

Ulazno vratilo

OSNOVNE MERE

d

I

B

C

K

M

O

R

112

20

50

55

350

173

140

25

358

100

110

18

290

185

430

230

65

1.7

125

25

60

65

395

188

155

28

388

115

120

18

330

200

475

230

95

2.7

140

30

80

70

440

208

175

30

428

130

135

20

370

220

530

300

120

3.3

160

35

80

80

500

238

190

32

488

155

145

20

425

250

225

590

300

170

4.5

180

40

110

90

565

263

215

35

538

175

160

25

485

275

250

655

380

220

5.5

200

45

110

100

625

283

240

45

578

190

175

30

540

295

275

715

380

290

9

225

50

110

110

705

308

260

50

628

200

190

35

610

320

295

795

380

380

13

250

55

110

120

785

333

290

55

678

225

210

40

680

345

325

885

530

530

17

280

60

140

140

875

363

325

60

738

250

230

45

770

375

360

975

530

720

24

315

70

140

160

975

418

355

70

848

295

260

50

860

430

420

1085

650

970

35

355

80

170

180

1085

453

390

80

918

320

285

55

950

465

450

1195

650

1300

47

400

90

170

200

1215

498

440

90

1008

360

305

60

1070

510

490

1335

850

1730

60

450

95

170

220

1365

553

490

105

1118

410

345

65

1210

565

550

1485

850

2350

85

500

110

210

250

1525

613

550

105

1238

450

385

70

1350

625

605

1645

850

3300

115

-

D

A

G

H

Ventilator

T

W

U

V



Velicina

a) KHB2-180-14-LI b) KHB2-180-14-LI-SS

Ulje[l]

Dvostepeni reduktor sa vratilima koja se seku u horizontalnoj ravni veli~ine 180; prenosni odnos iN =14; leva izvedba; snage P =42.4 N kW za n 1=1500 min -1 a) [uplje vratilo sa `ljebom za klin b) [uplje vratilo sa steznim slogom

Tezina [daN]


112

125

140

160

180

355

400

450

500

560

630

12 8 6 10 6.6 5 9.3 6.2 4.6 8.3 5.5 4.2 7.4 4.9 3.7 6 3 2 5.4 3.6 2.7 4.8 3.2 2.4 4.3 2.8 2.1 3.8 2.5 1.9 3.8 2.5 1.9 3.5 2.3 1.7 3.1 2 1.5 2.7 1.8 1.3 2.4 1.6 1.2 2.1 1.4 1 1.6 1 0.8 1.4 0.9 0.7

16.9 11.3 8.4 15 10 7.5 11.6 7.7 5.8 10.3 6.8 5.1 9.2 6.1 4.6 8.5 5.6 4.2 7.6 5 3.8 6.8 4.5 3.4 6 4 3 5.4 3.6 2.7 5.3 3.5 2.6 4.8 3.2 2.4 4.2 2.8 2.1 3.8 2.5 1.9 3.4 2.2 1.7 3 2 1.5 2.2 1.4 1.1 1.9 1.2 0.9

20.7 13.8 10.3 16.4 10.9 8.2 15.7 10.4 7.8 14 9.3 7 12.5 8.3 6.2 12 8 6 10.6 7 5.3 9.5 6.3 4.7 8.4 5.6 4.2 7.5 5 3.7 7.5 5 3.7 6.8 4.5 3.4 6.1 4 3 5.2 3.4 2.6 4.6 3 2.3 4.1 2.7 2 3.3 2.2 1.6 3 2 1.5

29 21 16 26 17.5 13 24 16 12 21 14 10.7 19 12.8 9.6 17 11.4 8.5 15 10 7.5 13.6 9 6.7 12 8 6 10.7 7 5.4 10.3 6.9 5 9.2 6 4.6 8.3 5.4 4.2 7.6 5 3.8 6.5 4.5 3.4 6 4 3 4.8 3.2 2.4 4.3 2.9 2.1

41 28 21 31 20.6 15.5 30 20 15 29.8 19.7 14.8 27 17.7 13.5 24 17.4 12 21.5 14.3 10.7 19 12.8 9.5 17 11.3 8.5 15 10 7.5 14 9.3 7 12.5 8.2 6.2 11.2 7.4 5.6 9.5 6.3 4.8 8.1 5.7 4 7.5 5 3.7 6.4 4.3 3.2 5.7 3.9 2.8

200 133 100 192 128 96 186 124 93 180 120 90 172 115 86 166 111 83 160 107 80 155 104 77 138 91 69 123 81 61 102 67 51 90 60 45 81 53 40 77 51 38 69 46 34 61 40 30 51 34 25 46 30 23

250 167 130 247 165 123 243 162 121 238 158 119 235 156 118 230 153 115 225 150 112 220 147 110 195 130 97 175 115 87 151 99 75 133 88 66 119 79 60 113 75 57 101 67 50 89 59 45 72 48 36 64 43 32

380 253 190 350 233 180 330 220 165 315 210 160 302 201 150 290 193 145 278 185 140 270 180 135 260 173 130 230 153 115 200 133 100 180 120 90 165 110 83 145 97 72 130 87 65 120 80 60 100 67 50 85 57 43

500 333 250 470 313 235 450 300 225 430 287 215 415 277 210 380 253 190 345 230 170 330 220 165 300 200 150 280 187 140 250 167 125 230 153 115 210 140 105 195 130 98 180 120 90 160 107 80 130 87 65 105 70 53

650 433 325 600 400 300 560 373 280 545 363 270 525 350 260 480 320 240 440 293 220 410 273 205 380 253 180 355 237 180 330 220 165 300 200 150 270 180 135 250 166 125 225 150 112 190 127 95 165 110 83 140 93 70

800 533 400 750 500 380 700 467 350 640 427 320 585 390 280 550 367 275 500 333 250 460 307 230 425 283 210 400 267 200 380 253 190 350 233 175 320 213 160 300 200 150 275 183 138 250 167 125 220 147 110 190 127 95

112

125

560

630

20 17 14 15 14 12

140 160 180 200 225 250 280 315 355 400 450 500 TOPLOTNA-GRANICNA SNAGA PG1 [kW] REDUKTORA BEZ HLADJENJA 21 27 33 38 51 60 71 84 92 104 135 150 18 26 30 33 44 56 58 72 78 96 115 125 16 22 27 30 37 52 53 64 68 85 105 111 18 24 27 37 40 59 70 82 91 100 130 140 15 23 25 32 34 55 56 69 77 92 110 120 14 20 23 31 32 50 52 64 67 80 100 105

15 13 12 12 11 10

170 150 130 160 145 122

200 390 350 410 381 340

37 35 32 33 31 29

47 45 40 45 41 36

52 46 42 48 45 39

400 340 280 340 290 250

470 360 300 415 370 320

VELICINA REDUKTORA

TOPLOTNA-GRANICNA SNAGA PG2 [kW] REDUKTORA SA VENTILATOROM 14 35.5 40 100

1500 1000 750 1500 1000 750

ZZZRNWREDUFRUV

KH3, KHA3, KHB3 VELICINA REDUKTORA 200 225 250 280 315 NAZIVNA SNAGA PN [kW] 50 72 101 128 16 0 33 48 67 85 107 25 36 50 64 80 44 70 94 126 155 29 46.6 63 84 103 22 35 46 63 78 43 65 93 124 150 62 82 100 28.7 43 46 62 75 21.5 32 42 60 85 112 146 27.8 40 56 73 97 21 30 42 56 73 37 54 74 100 142 25 37 49 66 95 37 50 71 18.7 27 48 68 93 138 35 45 62 92 22.8 31 17 24 34 46 69 31 43 60 83 123 20 28 40 55 82 15 21 30 41 61 54 74 110 27.7 38 25 36 49 73 18 27 37 55 13.5 19 24.5 34 48 66 98 16 22 32 43 65 12 17 24 33 48 22 30 43 59 87 14 19 28 38 57 11 15 21 29 43 40 56 72 18.9 28 26 36 47 12.4 19 14 20 28 36 9.4 63 50 34 16.5 25 42 32 23 16 11 31 25 17 12 8 14.9 22 31 44 57 15 20 29 37 10 11 15 22 28 7.4 14 21 30 40 54 9.4 14 20 26 36 7 10 15 20 27 12.6 18 27 36 48 8.5 12 18 24 32 6.3 9 13 18 24 24 32 42 11.2 16 11 16 21 28 7.4 8 12 16 21 5.6 9 12.7 18 25.8 35 6 8.5 12 17 23 4.5 6 9 13 17 8 11.6 16 23 31 7.6 10.8 15 21 5.4 8 12 15 4 5

64 62 60 60 51 46

78 70 66 74 66 60

88 74 69 82 75 69

117 99 82 100 88 80

133 117 105 125 115 105

154 126 101 140 131 122

190 16 0 13 0 170 16 0 12 9

212 170 138 204 169 135

220 200 185 190 170 160

327 290 250 280 255 230

335 300 260 290 270 238

TOPLOTNA-GRANICNA SNAGA PG3 [kW] REDUKTORA SA CEVIMA ZA HLADJENJE 14 100

1500 1000 750

53 50 47

65 61 54

71 68 59

78 79 69

92 82 72

97 88 83

126 109 94

147 134 120

150 138 126

159 140 130

167 150 140

280 260 240

290 270 250

14 100

1500 1000 750

75 71 67

TOPLOTNA-GRANICNA SNAGA PG4 [kW] REDUKTORA SA VENT. I CEVIMA ZA HLADJENJE 92 95 116 137 147 192 220 251 265 285 317 430 440 480 89 90 109 122 129 164 195 214 225 260 298 370 380 400 80 82 106 111 122 140 170 178 189 240 260 320 330 340

550 450 385


196 185 170

250 240 225

260 245 230


SNAGE REDUKTORA PREN NAZ.BR.OB ODN. [1/MIN] IN n1 n2 1500 107 14 1000 71 750 54 1500 94 16 1000 62 750 47 1500 83 18 1000 55 750 42 1500 75 20 1000 50 750 37 1500 67 1000 45 22.4 750 33 1500 60 25 1000 40 750 30 1500 54 28 1000 36 750 27 1500 48 1000 32 31.5 750 24 1500 42 1000 28 35.5 750 21 1500 37 40 1000 25 750 19 1500 33 45 1000 22 750 17 1500 30 50 1000 20 750 15 1500 27 56 1000 18 750 13 1500 24 63 1000 16 750 12 1500 21 71 1000 14 750 11 1500 19 80 1000 12 750 9.4 1500 17 90 1000 11 750 8 1500 15 100 1000 10 750 7.5 PREN NAZ.BR.OB [1/MIN] ODN. IN n1 14 1500 1000 35.5 750 40 1500 100 1000 750

L

C

A

M

ZZZRNWREDUFRUV

KH 3

4'&7-614+a+/-aa1-61$#4 -10+@01%+.+0&4+@0+a64156'2'0+a4'&7-614+

L

Oduska

Kontrola nivoa ulja

d

H

D

Od velicine 280

V h

O

Ventilator

Ispustanje ulja

P

s

N

R

F

K

G

E

T B L

U

"LI"

L

OSNOVNE MERE C

E

F

G

h

H

K

Ventilator

I

D

A

B

S

T

U

112 16

40

40 100

360

385 140 180 150

50 125

310

110 20 14

M

N O

P

80 140

R

25

345

440 230

V

85

4

125 20

50

48 110

405

435 155 200 170

55 140

340

120 20 14

95 170

25

395

485 230

110

5

140 20

50

55 110

455

490 175 220 190

60 160

380

135 20 14 110 195

30

450

545 300

155

7

160 20

50

60 140

510

555 190 250 210

65 180

430

145 30 18 115 210

35

495

600 300

210

10

180 25

60

70 140

575

625 215 270 230

70 200

475

160 30 18 135 240

35

565

665 380

270

14

200 30

80

80 170

640

685 240 300 250

75 225

520

175 35 23 145 255

40

615

730 380

370

19

225 35

80

90 170

725

775 260 320 270

80 250

570

190 35 23 165 290

45

705

815 380

500

28

250 40 110 100 210

815

860 285 370 310

90 280

625

210 40 27 180 315

50

780

915 530

670

35

280 45 110 110 210

905

970 325 400 340 100 315

690

230 45 27 200 355

55

880 1005 530

900

49

315 50 110 120 210 1020 1085 355 450 380 110 355

785

655 260 50 33 220 405

60

985 1130 650 1230

68

355 55 110 140 250 1140 1220 390 480 410 120 400

865

740 285 55 33 245 450

65 1110 1250 650 1660

95

400 60 140 160 300 1275 1355 440 530 460 130 450

960

840 305 55 33 280 510

70 1245 1395 850 2250 130

450 70 140 170 300 1425 1520 490 600 510 140 500 1065

940 345 60 39 315 575

80 1400 1545 850 3000 190

500 80 170 200 350 1585 1690 550 650 560 150 560 1185 1050 385 70 39 350 645

90 1550 1705 850 4500 250

560 90 170 220 350 1775 1895 610 750 640 160 630 1325 1165 420 80 45 390 715 100 1735 1895 850 6200 350 630 95 170 260 410 1995 2145 675 800 690 170 710 1460 1305 460 80 45 445 800 110 1985 2115 850 8100 500 -




Ulje [l]

Velicina

KH3-250-28-LI

Tezina (daN]

Trostepeni reduktor sa vratilima koja se seku u horizontalnoj ravni veli~ine 250; prenosni odnos iN =28; leva izvedba; snage P =60 kW N za n 1=1500 min -1


d

"DI"

L

A

C

M

ZZZRNWREDUFRUV

KHA 3

4'&7-614+a+/-aa1-61$#4 -10+@01%+.+0&4+@0+a64156'2'0+a4'&7-614+ W

Oduska

Kontrola nivoa ulja

d

H

D

Od velicine 280

V h

P

O

Ventilator

Ispustanje ulja

s F

N

R

G Od velicine 160 do velicine 630

E

K T B L

U


"DI"

"LI"

d

OSNOVNE MERE

I

D

A

B

S

T

160 20

50

80

510

555 190 250 210

65 180

430

145 30 18 115 210

35

495 225

600 300

210

10

180 25

60

90

575

625 215 270 230

70 200

475

160 30 18 135 240

35

565 250

665 380

270

14

200 30

80 100

640

685 240 300 250

75 225

520

175 35 23 145 255

40

615 275

730 380

370

19

225 35

80 110

725

775 260 320 270

80 250

570

190 35 23 165 290

45

705 295

815 380

500

28

250 40 110 120

815

860 285 370 310

90 280

625

210 40 27 180 315

50

780 325

915 530

670

35

280 45 110 140

905

970 325 400 340 100 315

690

230 45 27 200 355

55

880 360

1005 530

900

49

315 50 110 160 1020 1085 355 450 380 110 355

785

655 260 50 33 220 405

60

985 420

1130 650 1230

68

355 55 110 180 1140 1220 390 480 410 120 400

865

740 285 55 33 245 450

65 1110 450

1250 650 1660

95

400 60 140 200 1275 1350 440 530 460 130 450

960

840 305 55 33 280 510

70 1245 490

1395 850 2250 130

450 70 140 220 1425 1520 490 600 510 140 500 1065

940 345 60 39 315 575

80 1400 550

1545 850 3000 190

500 80 170 250 1585 1690 550 650 560 150 560 1185 1050 385 70 39 350 645

90 1550 605

1705 850 4500 250

560 90 170 280 1775 1895 610 750 640 160 630 1325 1165 420 80 45 390 715 100 1735 665

1895 850 6200 350

630 95 170 310 1995 2145 675 800 690 170 710 1460 1305 460 80 45 445 800 110 1985 715

2115 850 8100 500

-

C

E

F

G

h

H

K

M

Ventilator

N O

P

R

W


U

V

Ulje[l]

Ulazno vratilo


Velicina

a) KHA3-225-20-DI b) KHA3-225-20-DI-SS

Tezina [daN]

Trostepeni reduktor sa vratilima koja se seku u horizontalnoj ravni veli~ine 225; prenosni odnos iN =20; desna izvedba; snage P =60 N kW za n 1=1500 min -1 a) {uplje vratilo sa `ljebom za klin b) {uplje vratilo sa steznim slogom


L

A

C

M

ZZZRNWREDUFRUV

KHB 3

4'&7-614+a+/-aa1-61$#4 -10+@01%+.+0&4+@0+a64156'2'0+a4'&7-614+

W

Oduska

T

K

H

Kontrola nivoa ulja

d

D

v B

K Od velicine 160 do velicine 630

Ispustanje ulja O

Ventilator

L

U

R

Od velicine 160 do velicine 250 "DI"

"LI"

d

OSNOVNE MERE

I

D

A

B

C

G

H

160 20

50

80

510

238

190

32

488

180 25

60

90

575

263

215

35

200 30

80 100

640

283

240

225 35

80 110

725

308

250 40 110 120

815

280 45 110 140

O

R

T

W

155 145

20

450

250

225

600 300

175

6.5

538

175 160

25

510

275

250

665 380

240

8.5

45

578

190 175

30

570

295

275

730 380

330

13

260

50

628

200 190

35

650

320

295

815 380

435

18

333

285

55

678

225 210

40

735

345

325

915 530

585

23

905

363

325

60

738

250 230

45

820

375

360

1005 530

780

30

315 50 110 160 1020

418

355

70

848

295 260

50

925

430

420

1130 650 1050

43

355 55 110 180 1140

453

390

80

918

320 285

55

1035

465

450

1250 650 1380

58

400 60 140 200 1275

498

440

90

1008

360 305

60

1170

510

490

1395 850 1850

85

450 70 140 220 1425

553

490

105

1118

410 345

65

1310

565

550

1545 850 2400 120

500 80 170 250 1585

613

550

105

1238

460 385

70

1450

625

605

1705 850 3450 160

560 90 170 280 1775

683

610

110

1378

520 420

75

1630

695

665

1895 850 4600 220

630 95 170 310 1995

738

675

115

1488

580 460

80

1840

750

715

2115 850 6200 310

-

K

M

Ventilator


U

V

Ulje[l]

Ulazno vratilo


Velicina

a) KHB3-112-45-LI b) KHB3-112-45-LI-SS

Tezina [daN]

Trostepeni reduktor sa vratilima koja se seku u horizontalnoj ravni veli~ine 112; prenosni odnos iN =45; leva izvedba; snage P =3.8 N kW za n 1=1500 min -1 a) {uplje vratilo sa `ljebom za klin b) {uplje vratilo sa steznim slogom


KH4, KHA4

NAZIV.BR.OBRT.

ODNOS

[1/MIN]

VELICINA REDUKTORA 160

180

200

225

250

280

315

355

400

450

500

560

630

n1

n2

100

1500 1000 750

15 10 7.5

4.4 2.9 2.2

6.1 4.1 3

8.5 5.7 4.3

12 8 6

15 10 7.5

20 13.3 10

28 19 14

40 27 20

55 37 23

75 50 38

100 67 50

130 87 65

170 113 85

112

1500 1000 750

13.4 8.9 6.7

3.9 2.6 1.9

5.3 3.5 2.6

7.5 5 3.8

10 6.7 5

14 9.3 7

19 12.7 9.5

27 18 13.5

37 25 18

50 33 25

67 45 34

89 59 45

116 77 58

151 101 76

125

1500 1000 750

12 8 6

3.4 2.2 1.7

4.8 3.2 2.4

6.9 4.6 3.4

9 6 4.5

13 8.7 6.5

18 12 9

26 17 13

33 22 17

45 30 23

60 40 30

79 53 40

104 69 52

136 91 68

140

1500 1000 750

10.7 7.1 5.4

3.1 2 1.5

4.3 2.9 2.2

6.2 4.1 3.1

8 5.3 4

12 8 6

16 10.6 8

23 15 11

31 21 15

40 27 20

54 36 27

71 47 36

93 62 47

121 81 60

160

1500 1000 750

9.4 6.2 4.7

2.7 1.8 1.4

3.8 2.5 1.9

5.5 3.7 2.7

7 4.6 3.5

11 7.3 5.5

14 9.3 7

20 13.3 10

28 19 14

37 25 18

47 31 24

62 41 31

82 55 41

106 71 53

180

1500 1000 750

8.3 5.5 4.2

2.4 1.6 1.2

3.4 2.3 1.7

4.9 3.3 2.4

6 4 3

10 6.7 5

13 8.7 6.5

18 12 9

25 17 13

33 22 17

41 27 20

55 37 28

72 48 36

94 63 47

200

1500 1000 750

7.5 5 3.7

2.2 1.5 1.1

3 2 1.5

4.4 2.9 2.2

5.5 3.7 2.7

8 5.3 4

11 7.3 5.5

16 10.6 8

23 15 11

30 20 15

38 25 19

50 33 25

65 43 33

85 57 43

224

1500 1000 750

6.7 4.5 3.3

2.1 1.4 1

2.8 1.9 1.4

3.8 2.5 1.9

5 3.3 2.5

7 4.6 3.5

10 6.7 5

13 8.7 6.5

20 13 10

25 17 13

34 23 17

44 29 22

58 39 29

76 51 38

250

1500 1000 750

6 4 3

1.8 1.2 0.9

2.5 1.7 1.2

3.3 2.2 1.6

4.6 3.1 2.3

6 4 3

9 6 4.5

11 7.3 5.5

17 11 8.5

22 15 11

30 20 15

40 27 20

52 35 26

68 45 34

280

1500 1000 750

5.4 3.6 2.7

1.6 1.1 0.8

2.2 1.5 1.1

3 2 1.5

4.2 2.8 2.1

5.5 3.7 2.7

8 5.3 4

10 6.7 5

15 10 7.5

20 13 10

27 18 13.5

36 24 18

47 31 24

61 41 30

315

1500 1000 750

4.8 3.2 2.4

1.5 1 0.8

1.9 1.3 0.9

2.8 1.8 1.4

3.8 2.5 1.9

5 3.3 2.5

7.5 5 3.7

9.3 6.2 4.6

13 9 6.5

18 12 9

24 16 12

32 21 16

42 28 21

54 36 27

355

1500 1000 750

4.2 2.8 2.1

1.4 0.9 0.7

1.7 1.1 0.8

2.5 1.7 1.2

3.2 2.1 1.6

4.5 3 2.2

7 4.6 3.5

8.5 5.7 4.2

11 7 5.5

16.5 11 8

21 14 10.5

29 19 14.5

37 25 18

47 31 24

400

1500 1000 750

3.8 2.5 1.9

1.2 0.8 0.6

1.5 1 0.7

2.2 1.4 1.1

2.6 1.7 1.3

4 2.7 2

6 4 3

7 4.6 3.5

10 6.7 5

15 10 7.5

19 13 9.5

25 17 12.5

33 22 17

43 29 22

450

1500 1000 750

3.3 2.2 1.7

0.9 0.6 0.45

1.3 0.9 0.6

1.8 1.2 0.9

2.2 1.5 1.1

3.5 2.3 1.7

5 3.3 2.5

6.2 4.1 3.1

9 6 4.5

13 9 6.5

17 11 8

22 15 11

29 19 15

37 25 18

500

1500 1000 750

3 2 1.5

0.8 0.5 0.4

1.1 0.7 0.5

1.6 1 0.8

2 1.3 1

3 2 1.5

4 2.7 2

5.3 3.5 2.6

8 5.3 4

11 7 5.5

15 10 7.5

20 13 10

26 17 13

33 22 17

400

450

500

560

630

78 74 69

96 88 80

PRENOS. ODNOS

NAZIVNA SNAGA PN [kW]

VELICINA REDUKTORA

NAZIV.BR.OBRT. [1/MIN]

IN

n1

100 do 500

1500 1000 750

160

180

200

225

250

280

315

355

TOPLOTNA-GRANICNA SNAGA PG1 [kW] REDUKTORA BEZ HLADJENJA 12 10 9

14 12 11

18 16 15

20 18 17

25 22 19

29 27 25

33 31 30

41 37 35


50 46 42

63 59 55

67 65 64


PRENOS.

IN

ZZZRNWREDUFRUV

SNAGE REDUKTORA

L

A

C

M

ZZZRNWREDUFRUV

KH 4

4'&7-614+a+/-aa1-61$#4 -10+@01%+.+0&4+@0+a@'6814156'2'0+a4'&7-614+

L

Oduska

Kontrola nivoa ulja Od velicine 280

H d h

h1

D

Ispustanje ulja

s

P

O

R

N

G

F

K

E

T B

"LI"

I

D

160 20

50

180 20

A

B

S

T

60 140

510

555 190 250 210

65 180 100

430

145 30 18 115 210

35

495

205

10

50

70 140

575

625 215 270 230

70 200 120

475

160 30 18 135 240

35

565

275

12

200 20

50

80 170

640

685 240 300 250

75 225 145

520

175 35 23 145 255

40

615

370

19

225 25

60

90 170

725

775 260 320 270

80 250 160

570

190 35 23 165 290

45

705

500

28

250 30

80 100 210

815

860 285 370 310

90 280 180

625

210 40 27 180 315

50

780

675

35

280 35

80 110 210

905

970 325 400 340 100 315 203

690

230 45 27 200 355

55

880

900

50

315 40 110 120 210 1020 1085 355 450 380 110 355 230

785

655 260 50 33 220 405

60

985

1230

70

355 45 110 140 250 1140 1220 390 480 410 120 400 260

865

740 285 55 33 245 450

65 1110

1665

95

400 50 110 160 300 1275 1355 440 530 460 130 450 290

960

840 305 55 33 280 510

70 1245

2250

130

450 55 110 170 300 1425 1520 490 600 510 140 500 320 1065

940 345 60 39 315 575

80 1400

3000

190

500 60 140 200 350 1585 1690 550 650 560 150 560 360 1185 1050 385 70 39 350 645

90 1550

4550

250

560 70 140 220 350 1775 1895 610 750 640 160 630 405 1325 1165 420 80 45 390 715 100 1735

6100

345

630 80 170 260 410 1995 2145 675 800 690 170 710 460 1460 1305 460 80 45 445 800 110 1985

8350

500

-

L

OSNOVNE MERE C

E

F

G

h

h1

H

K

M

N O


P

R


Velicina


Ulje [l]

KH4-250-280-DI

Tezina [daN]

êtvorostepeni reduktor sa vratilima koja se seku u horizontalnoj ravni veli~ine 250; prenosni odnos iN =280; desna izvedba; snage P =6 kW za n 1=1500 min -1 N


d

"DI"

L

A

C

M

M

ZZZRNWREDUFRUV

KHA 4

4'&7-614+a+/-aa1-61$#4 -10+@01%+.+0&4+@0+a@'6814156'2'0+a4'&7-614+

L

Oduska

Kontrola nivoa ulja Od velicine 280

H d h

h1

D

Ispustanje ulja P

O

R

N

G

F

K

s Od velicine 225 do velicine 630

E

T B

Za velicinu 225 i 250

"LI"

"DI"

d

I

OSNOVNE MERE D

A

B

C

E

F

G

h

h1

H

K

M

N O

P

R

S

T

W

225 25

60 110

725

775 260 320 270

80 250 180

570

190 35 23 165 290

45

705 295

500

28

250 30

80 120

815

860 285 370 310

90 280 180

625

210 40 27 180 315

50

780 325

675

35

280 35

80 140

905

970 325 400 340 100 315 203

690

230 45 27 200 355

55

880 360

900

50

315 40 110 160 1020 1085 355 450 380 110 355 230

785

655 260 50 33 220 405

60

985 420 1230

70

355 45 110 180 1140 1220 390 480 410 120 400 260

865

740 285 55 33 245 450

65 1110 450 1660

95

400 50 110 200 1275 1355 440 530 460 130 450 290

960

840 305 55 33 280 510

70 1245 490 2250 130

450 55 110 220 1425 1520 490 600 510 140 500 320 1065

940 345 60 39 315 575

80 1400 550 3000 190

500 60 140 250 1585 1690 550 650 560 150 560 360 1185 1050 385 70 39 350 645

90 1550 605 4550 250

560 70 140 280 1775 1895 610 750 640 160 630 405 1325 1165 420 80 45 390 715 100 1735 665 6100 245 630 80 170 310 1995 2145 675 800 690 170 710 460 1460 1305 460 80 45 445 800 110 1985 715 8350 500

-



Ulazno vratilo

Ulje[l]

Velicina

a) KHA4-225-100-LI b) KHA4-225-100-LI-SS

Tezina [daN]

êtvorostepeni reduktor sa vratilima koja se seku u horizontalnoj ravni veli~ine 225; prenosni odnos iN =100; leva izvedba; snage P =12 kW za n 1=1500 min -1 N a) {uplje vratilo sa `ljebom za klin b) {uplje vratilo sa steznim slogom


ZZZRNWREDUFRUV

=72.,'a84#6+.1a5#a56'<0+/a5.1)1/ M

W R

H7 d D

L

160 180 200 225 250 280 315 355 400 450 500 560 630

=72.,'a84#6+.1 du

L

M

80 370 145 90 410 160 100 450 175 110 485 190 120 535 210 140 590 230 160 680 260 180 735 285 200 795 305 220 895 345 250 990 385 280 1085 420 310 1175 460

56'<0+a5.1)

R

W

TIP

D

d

26 27 32 33 37 35 37 38 46 48 60 61 67

225 250 275 295 325 360 420 450 490 550 605 665 715

SS 110-10 SS 125-01 SS 140-01 SS 155-01 SS 165-01 SS 185-01 SS 220-01 SS 240-01 SS 260-01 SS 280-01 SS 320-01 SS 350-01 SS 390-01

185 215 230 263 290 330 370 405 430 460 520 580 660

110 125 140 155 165 185 220 240 260 280 320 350 390

Ma – potreban momenat pritezanja vijka Mt – max. prenosni momenat steznog sloga (SS-01)

M t [kNcm] 700 1000 1500 2200 3000 4900 8500 10500 14000 19000 27000 40000 55000

Mv

Ma [kNcm]

Tezina [daN]

M10 M10 M12 M12 M16 M16 M16 M20 M20 M20 M20 M20 M24

5 5 10 10 20 20 20 40 40 40 40 40 40

6 8.5 10 15 22 27 55 67 82 105 130 205 260


Velicina reduktora

ZZZRNWREDUFRUV

H7

M

M L

Velicina

du

L

M

112 125 140 160 180

55 65 70 80 90

220 240 270 290 320

200 225 250

100 110 120

350 380 420

110 120 135 145 160 175 190 210

Klin JUS M.C2.060 16x10 18x11 20x12 22x14 25x14 28x16 28x16 32x18

ZZZRNWREDUFRUV

VRATILO RADNE MASINE VRATILO RADNE MASINE PRILAGODJENO ZA SUPLJE VRATILO SA STEZNIM SLOGOM a 15

1,6

o

Bruseno

1,6

du

d2

d1

Sredisno gnezdo JUS M.A5.212

Velicina reduktora

Bruseno

L1

L2

R

L

d2 min

d1

L

L1

80g6

100

78

355

75

90

1,6

du

a

L2

R

160

5

180

5

90g6

110

88

395

80

100

1,6

200

5

100g6

125

98

430

85

110

2,0

225

5

110g6

135

108

465

90

120

2,0

250

6

120g6

150

118

510

100

130

2,5

280

6

140g6

170

138

565

110

140

2,5

315

6

160g6

190

158

655

130

160

2,5

355

6

180h6

210

178

710

135

170

2,5

400

8

200h6

240

198

765

155

190

4

450

8

220h6

260

218

860

160

200

4

500

10

250h6

290

248

950

185

230

4

560

10

280h6

320

278

1045

210

250

4

630

10

310h6

350

308

1135

230

270

4

VRATILO RADNE MASINE PRILAGODJENO ZA SUPLJE VRATILO SA KLINOM

o

a

1,6

Bruseno

1,6

Bruseno

du

Sredisno gnezdo JUS M.A5.212

d2

l

L1

L1

b

Mv

R

L

Velicina reduktora

a

du

d2 min

L

112

4

55g6

75

125

4

65g6

85

140

4

70g6

160

5

80g6

180

5

90g6

200

5

225

5

250

6

Mv

b

l

2.5

M10

30

15

2.5

M10

40

15

L1

R

217

55

237

60

90

267

70

2.5

M10

45

15

100

287

75

4

M12

50

20

110

317

90

4

M12

60

20

100g6

120

347

105

4

M12

70

20

110g6

135

377

115

4

M16

75

25

120g6

150

415

130

6

M16

80

25


15

Stezni slog

Suplje vratilo Zastitnik steznog sloga Vratilo radne masine

Plocica za montazu i demontazu

Suplje vratilo

Zastitnik steznog sloga Stezni slog

ZZZRNWREDUFRUV

32/2ä$-67(=12*6/2*$86./238â83/-(95$7,/295$7,/25$'1(0$â,1(

RB

42

KOMPAUNDA 5

FAMREDOL R-8540

REDUKOL M 45

EPOL 50

SHELL OMALA OIL 68

SPARTAN EP-68

MOBIL GEAR 626 MOBIL DTE20

61

KOMPAUNDA 7

FAMREDOL R-8555

REDUKOL M 65

EPOL 80

SHELL OMALA OIL 100

SPARTAN EP-100

MOBIL GEAR 627 MOBIL DTE20

89

KOMPAUNDA 11

FAMREDOL R-8580

REDUKOL M 120

EPOL 110

SPARTAN EP-150

MOBIL GEAR 629

126

KOMPAUNDA 16

FAMREDOL R-8610

REDUKOL M 170

EPOL 150

SHELL OMALA OIL 220

SPARTAN EP-220

MOBIL GEAR 630

180

KOMPAUNDA 25

FAMREDOL R-8650

REDUKOL M 230

EPOL 240

SHELL OMALA OIL 320

SPARTAN EP-320

MOBIL GEAR 632

250

KOMPAUNDA 30

FAMREDOL R-8230

REDUKOL M 320

EPOL 310

SHELL OMALA OIL 460

SPARTAN EP-460

MOBIL GEAR 634

360

KOMPAUNDA 40

REDUKOL M 420

EPOL 430

SHELL OMALA OIL 680

SPARTAN EP-680

MOBIL GEAR 636

Zadrzavamo pravo izmene podataka bez prethodnog obavestenja

KINEMATSKI VISKOZITET mm2/s (cSt) 50 C

MODRIÂ

SHELL OMALA OIL 150

ZZZRNWREDUFRUV

TABELA ULJA ZA REDUKTORE

ZZZRNWREDUFRUV 0Ca \CJVGXa RTQLGMVCPVUMKJa QTICPK\CEKLCa Ka MWRCECa XT]KOQa K\OGPGa OQFKHKMCEKLGa Ka TGMQPUVTWMEKLGa XG_a RQUVQLG_KJaMCQaKaMQPUVTWKUCPLGaKaK\TCFWaPGUVCPFCTFPKJa KaURGEKLCNPKJaTGFWMVQTCa 0CaXC]a\CJVGXa]CNLGOQaWRKVPKMa`KLKOaRQRWPLCXCPLGOa QNCM]CXCVGa K\DQTa VTCbGPQIa TGFWMVQTC

Process Equipment Factory

#Va TGSWGUVa QHa RTQLGEVKPIa QTICPKUCVKQPUa CPFa DW[GTUa YGa OCMGa EJCPIGUa OQFKHKECVKQPUa CPFa TGEQPUVTWEVKQPUa QHa GZKUVKPIa EQPUVTWEVKQPa CPFa OCPWHCEVWTGa QHa URGEKCNa MKPFUa QHa IGCTWPKVU #Va[QWTaTGSWGUVaYG NNaUGPFaVQa[QWaCPaGPSWKTGaVQaGPCDNGa[QWaGCUKGTa IGCTWPKVUaEJQKEG (QTa CNNa CFFKVKQPCNa KPHQTOCVKQPUa KPa TGICTFa VQa RTQFWEVa HTQOa QWTa RTQITCOOGa QHa RTQFWEVKQPa FQa PQVa JGUKVCVGa VQa EQPVCEVa QWTa 'PIKPGGTKPIa&GRCTVOGPV

FABRIKA PROCESNE I RUDARSKE OPREME

ELEMENTI POGONA POWER UNITS COMPONENTS LPNSURFHVQD#JPDLOFRP

ZZZRNWREDUFRUV

-47='8#%aa54$+,#aa%40#a)14#

ZZZRNWREDUFRUV

POGONSKI ELEMENTI Pogonski elementi predstavljaju komplet standardnih delova koji se naj~e{}e koriste u pogonskim jedinicama ma{ina i ure|aja za procesnu opremu. Sa~injavaju ih elementi koji se koriste za zaustavljanje ili spre~avanje kretanja i elementi za prenos snage i obrtnog momenta.

DRIVE ELEMENTS Drive elements represent a set of standard parts which are mostly used in drive units of machines and devices for Process Equipment. They consist of elements which are used for stopping and elements for torque transfer.

2184#60+a756#8.,#@ Povratni ustavlja~ predstavlja element koji sluì za osiguranje jednog smera obrtanja elementu na koji je ugra|en. U slobodnom okretnom smeru ne prenosi nikakav obrtni moment, dok u radnom poloàju prima torzioni moment i dobija funkciju krute spojnice. Upotrebljava se kao nezamenljivi deo na reduktorima za zaustavljanje istih pri povratnom kretanju. Izra|uje se za prenos obrtnog momenta od 7 do 910 daNm.

BACK-HOLDER Back-holder represents an element which is used to ensure one direction of turning to the element on which is mounted in. In free turning direction it doesn't transfer any torque, but in operating position it takes torsion moment and gets function on rigid coupling. It is used as very important part for gear-units for stopping them at back moving. It is produced for torque transfer from 7 do 910 daNm.

70764#=0,+a56'<0+a2456'0 Unutra{nji stezni prstenovi imaju univerzalnu primenu u ma{instvu za vezu vratila sa glav~inom. Sistemom steznih prstenova pouzdano se prenosi obrtni momenat kod svih vrsta zup~anika, kai{nika, zamajaca, pogonskih i zateznih bubnjeva, brodskih elisa itd. Izra|uje se za prenos obrtnog momenta od 660 do 56000 daNm.

INSIDE SHRUNK-ON RING Inside shrunk-on rings are widely used for connection between shaft and hub. System of shrunk-on rings enable safety torque transfer at all kinds of gears, belt wheels, swing wheels, head and take-up pulleys, ship propellers etc. It is made for torque transfer from 660 to 56000 daNm.

56'<0+a5.1) Stezni slog je pogodna vrsta veze punog i {upljeg vratila. Mogu}nost primene je vrlo {iroka: moè se na}i kod veze reduktora sa radnom ma{inom, masivnih zup~anika, to~kova, zamajaca i drugih te{kih obrtnih delova sa vratilima i osovinama. Prenos obrtnog momenta se ostvaruje stvaranjem velikog pritisnog naprezanja u spoju {upljeg i punog vratila. Izra|uje se za prenos obrtnog momenta od 320 do 60000 daNm.

CLAMP IDLER Clamp idler is suitable connection between: gear-unit with operating machine, solid gears, wheels, swing wheels and other heavy turning parts with shafts and axles. Torque transfer is made by help of great pressing strain and connection between hollow and full shaft. It is produced for torque transfer from 320 to 60000daNm.

-1@0+%'a5#a&8'a-1@+10'a2#27@' Ko~nice sa dve ko~ione papu~e imaju {iroku primenu u op{tem ma{instvu za zaustavljanje ure|aja za kretanje, podizanje i spu{tanje tereta ili drànje tereta. Upotrebljavaju se kod transportera, elevatora, odlaga~a, liftova, dizalica i dr. Izra|uju se sa mogu}no{}u ostvarivanja obrtnog momenta od 8 do 710 daNm.

BRAKE WITH DOUBLE BRAKING SHOES Brakes with double braking shoes are widely used in mechanical engineering for stopping highing or lowing load or holiding load. They are used at conveyours, elevators, stackers, hoists, cranes, etc. They have torque transfer from 8 to 710 daNm.

ZZZRNWREDUFRUV

150180+a-1@+10+a74'>#, Sastavni je deo ustavlja~a, ali zbog malih dimenzija moè da se ugra|uje nezavisno u razne vrste to~kova, kotura~a, uètnja~a, zup~anika itd. Izra|uje se za prenos obrtnog momenta od 7 do 910 daNm. MAIN BRAKING DEVICE It is integral part of back-holder, but as it has small dimensions, it can be mounted in independently in different kinds of wheels, pulley blocks, steel rope wheels, gears etc. It is produced for torque transfer from 7 to 910 daNm.

'.#56+@0#a521,0+%#a5#a)7/'0+/a2456'018+/# Ove spojnice naj~e{}u primenu imaju pri elasti~nom preno{enju obrtnog momenta sa pogonske na radnu ma{inu. Izra|uju se za prenos obrtnog momenta od 3,5 do 8000 daNm.

FLEXIBLE COUPLING WITH RUBBER RINGS These couplings are mostly used at flexible transfer of torque, from head to operating machine. They are produced from torque transfer from 3,5 to 8000 daNm.

'.#56+@0#a521,0+%#a5#a-1@+10+/a&1$1='/

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Naj~e{}e se upotrebljava za elasti~no preno{enje obrtnog momenta sa pogonske na radnu ma{inu i uz mogu}nost montaè ko~nice sa ko~ionim papu~ama. Izra|uje se za prenos obrtnog momenta od 3,5 do 8000 daNm.

Upotrebljava se za prenos obrtnog momenta sa pogonske na radnu ma{inu. Moè preneti obrtni moment od 71 do 10000 daNm.

TOOTHED COUPLING FLEXIBLE COUPLING WITH BRAKING WHELL They are mostly used for flexible torque transfer from head to operating machine. They are produced for torque transfer from 3.5 to 8000 daNm.

Toothed coupling is used for torque transfer from head to operating machine. Its torque transfer can be from 71 to 10000 daNm.

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ZZZRNWREDUFRUV KRU[EVAC - SRBIJA & CRNA GORA FABRIKA PROCESNE I RUDARSKE OPREME


Op{irnije informacije traìte od Slu`be Inènjeringa. For all additional information do not hesitate to contact our Engineering Department.

FABRIKA PROCESNE I RUDARSKE OPREME Stezni prsten ima univerzalnu primenu u ma{instvu za vezu vratila sa glav~inom. Sistemom steznih prstenova pouzdano se prenosi obrtni moment kod svih vrsta zup~anika, kai{nika, zamajaca, pogonskih i zateznih bubnjeva na transporterima sa gumenom trakom, brodskih elisa itd. Izra|uje se za prenos obrtnog momenta od 660 do 30000 daNm. Inside shrunk-on rings are widely used for connection between shaft and hub. System of shrunk-on rings enable safetly torque transfer at all kinds of gears, belt wheels, swing wheels head and take-up pulleys at conveyor belts ship propellers etc. Its made for torque transfer from 660 to 30000 daNm.

STEZNI PRSTENOVI 6KUXQNRQ5LQJV LPNSURFHVQD#JPDLOFRP

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d D

a>=H B>=2b1

b a

OZNAKA MARK dxD (mm)

DIMENZIJE DIMENSIONS (mm) b b1 H

MOMENT daNm Mt

Ma

MASA MASS

OZNAKA MARK

kg

dxD (mm)

DIMENZIJE DIMENSIONS (mm) b b1 H

MOMENT daNm Mt

MASA MASS

Ma

kg

90x130

24

28

39.5

660

7 1.53

190x250

46

52

68

4650

19

8.25

100x145

26

33

47

960

12.5 2.01

200x260

46

52

68

5250

19

8.65

110x155

26

33

47

1050

12.5 2.15

220x285

50

56

74

6800

29.5 11.22

120x165

26

33

47

1310

12.5 2.35

240x305

50

56

74

8550

29.5 12.20

130x180

34

38

52

1760

12.5 3.51

260x325

50

56

74

10400

29.5 13.20

140x190

34

38

52

2090

12.5 3.88

280x355

60

66

86.5

12800

40.5 19.20

150x200

34

38

52

2420

12.5 4.07

300x375

60

66

86.5

15300

40.5 20.50

160x210

34

38

52

2800

12.5 4.30

320x405

72

78 100.5

21000

58 29.60

170x225

38

44

60

3280

19 5.78

340x425

72

78 100.5

22400

58 31.10

180x235

38

44

60

3780

19 6.05

360x455

84

90 116.5

29400

78 42.20

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SP 140X190

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Mt - Max. prenosni momenat Torque max. Ma - Moment pritezanja vijaka Screw tension moment

H b1

FABRIKA PROCESNE I RUDARSKE OPREME Stezni slog je pogodna vrsta veze sa lakom montaòm i demontaòm. Mogu}nost primene ove veze je vrlo {iroka i primenjuje se kod veze: reduktora sa radnom ma{inom, masivnih zup~anika, to~kova, zamajaca, i drugih te{ih obrtnih delova sa vratilima i osovinama. Prenos obrtnog momenta se ostvaruje stvaranjem velikog pritisnog naprezanja u spoju {upljeg i punog vratila. Vrednost prenosnog momenta zavisi od koeficijenta trenja izme|u punog vratila i glav~ine i zazora naleganja. Stezni slog je pogodan za vezu kod stati~kog i dinami~kog pogona. Vrednosti prenosnog momenta se kre}u od 320 do 60000 daNm.

STEZNI SLOG &/$03,1* 5,1*6 LPNSURFHVQD#JPDLOFRP

ZZZRNWREDUFRUV

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Maksimalni obrtni moment Maksimalna aksijalna sila Zatezni moment vijka Unutra{nji pre~nik {upljeg vratila Mere H i e vaè za nezategnuto stanje sloga (5% uve}ano)

e

A

d H7/h6 D

l

Mt Pax Ma du

-

H

Tip Mt (d) daNm 110

125

140

155

165

185

200

720 900 1080 1100 1300 1500 1510 1760 2010 2200 2500 2800 3100 3500 3900 5500 6000 6500 7800 8400 9000

Pax daN 19200 22500 25410 25880 28890 31580 31790 35200 38290 41900 45450 48700 53900 58300 62400 81500 85700 89600 104000 108400 112500

Ma da Nm

G kg

5.8

5.9 185 39

49 136

5.8

8.3 215 42

53 160

10

10 230 46

58 175

10

15 263 50

62 192

24

22 290 56

68 210

24

37 330 71

85 236

24

41 350 71

85 246

Dimenzije u mm

D I

H A du 75 80 85 85 90 95 95 100 105 105 110 115 115 120 125 135 140 145 150 155 160

e

Tip (d)

5

220

5.5 2 40

7

260

7

280

7

300

8

320

8

350

Mt Pax daNm daNm 10000 10800 11600 12000 13800 15600 16400 18400 20400 21700 24500 27300 26200 29300 30200 30600 34000 37400 45600 50000 52100

125000 130900 136500 141200 153300 164200 172600 184000 194300 206200 222700 237400 227800 244200 251400 255000 272000 287700 339300 357200 365600

Dimenzije u mm

Ma da Nm

G kg

D

I

24

54

370

88

103 270

47

67

405

92

107 295

47

82

430 103

47

102 460

47

118

H

119

A

321

114

132 340

485 122

140 364

47

131 520 122

140 386

47

195 580 140

159 432

du e 160 165 170 170 180 190 190 200 210 210 220 230 240 250 260 250 260 270 270 280 285

8

10

10

12

12

10

12

Prethodno isprane, odma{}ene i isu{ene nale`ne povr{ine prstenova premazati MOLIBDEN-SULFIDOM radi pove}anja koeficijenta trenja. Posle postavljanja prstenova izvr{iti uvrtanje tri vijka (obojena crveno) simetri~no, uz paralelnost prstenova a zatim postepeno pritezati vijke u krug odgovaraju}im zateznim momentom. Kod demontaè olabaviti sve vijke. Tri obeleèna vijka sluè za osloba|anje prstenova. Za sve ostale informacije obratite se slu`bi inènjeringa Fabrike procesne opreme.


ZZZRNWREDUFRUV

PODACI:


-1@0+%' %5$.(6 LPNSURFHVQD#JPDLOFRP

ZZZRNWREDUFRUV

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ZZZRNWREDUFRUV

A B

e3 h5

F

e2

e2

h4

E

e1

d2

b

D

n

h1 h2

H

h3

e1

G C k

i

f

d1

k

TABELA I / TABLE I

DIMENZIJE U (mm) TIP KO^NICE BRAKE TYPE

DIMENSIONS IN (mm)

A

B

C

D

E

F

G

H

b

d1

d2

e1

e2

e3

n

f

h1

h2

h3

h4

h5

i

k

KD-160

-20

488

160

538

160

143

345

140

520

55

14

18

115

90

158

6

90

130

104

280

65

50

55

120

KD-200

-20

606

150

498

200

173

433

166

525

70

14

20

140

108

205

8

90

160

125

238

85

50

55

145

-18

726

200

620

90

18

25

170

133

240

8

100

190

150

275

96.8

50

65

180

240

650

110

18

30

212

168

255

10

110

230

195

288

91.6

60

80

220

140

22

35

260

210

317

10

140

280

240

276

60

100

270

116

60

130

325

KD-250

KD-315

-32

703

-50

745

-80

810

-80

180

992

598

250

210

204

260

550

305

687

835

312

680

250

1007 500

384

250

-130

685 852

315

400

-70

1157

-200

1180

KD-630

-320

1318

250

1162 630

458

KD-710

-320

1463

250

1320 710

515

KD-500

493 530

190

-45

KD-400

516

773

300

720 893

117.6 180

22

40

320

262

355

15

180

340

289

860

450 1040 225

27

45

390

327

360

15

225

420

365

425

113

100

170

400

948

500 1160 225

27

50

440

370

415

25

240

470

398

480

130

100

190

450

796

365

890

99.6

373

TABELA II / TABLE II

OPIS Ko~nice sa dve ko~ione papu~e tipa KD i KDT spadaju u grupu mehani~kih ko~nica. Silu ko~enja ostvaruje opruga u potiskiva~u (tip KD) prema potrebi poja~ana tegovima (tip KDT). Ko~nice imaju {iroku primenu u op{tem ma{instvu, sluè za zaustavljanje ure|aja pri kretanju, podizanju, spu{tanju ili drànju terata. Konstrukciono su predvi|ene za ugradnju na mestima sa najmanjim momentom a izborom ko~ionog momenta i dimenzijama odgovaraju JUS M.D1.240.

DESCRIPTION Brakes with two braking shoes, belong to mechanical brakes group. Braking force is made by spring in slider (KD type) and if it is necessary added with weight blocks (KDT type). Brakes are adjusted to mounting on minimum moment places, with choice of braking moment according to JUS M.D1.240.

Tip ko~nice Brake type

Potiskiva~ ELHY EB Slider

KD160

20

KD200

20 18

KD250

32 50/50 50

KD315 KD400

KD500

Ko~ioni moment

Braking moment /Nm/

 =0.3

=0.42

C20R

65

80

C20R

100

140

C18R

85

120

C32R

125

175

C50R

210

300

80 125/60 C80R

440

630

45

C45R

340

480

70 250/60 C70R

560

790

20/50

130

C130R

900

1270

70

C70R

700

990

1920

2510

3920

4980

3940

5720

200

KD630 320

250/100 C200R

C320R 320/100 KD710 320 C320R

Nazivna snaga Nom. power /W/ 150

200

450

Masa Mass ELHY sa yes bez no /kg/ /kg/ 12 15.6 26

13.5

32

20

49 51

500

600

10.7

36

92

182

48

F

B e3

h4

e2

h5

e2

ZZZRNWREDUFRUV

A E

h3

b e1 H

d2

e1 D

n

h1

h2

T

C k

f i

d1

k

TABELA III

TABLE III

DIMENZIJE U (mm) TIP KO^NICE BRAKE TYPE

A

KDT-200

- 20

585

KDT-250

- 50

666

-30

786

-80

817

KDT-315

KDT-400

-45

950

-80

950

- 130

972

-70 1100

KDT-500

- 200 1125

B 160

DIMENSIONS IN (mm)

C

D

E

F

H

T

515

200

165

420

585

120

70

590

250

198

135

90

708

315

250

245 845

400

305

468

590

536

640

567

820

300 1005

500

375

110

1150

734

975

750 1215

285

180

1187

630

450

850 1450

345

225

- 320 1435 350 1370

710

505

930 1345

390

225

1.1

2

d2

e1

e2

e3

20

140

108

205

25

170

133

240

30

212

168

255

35

260

210

317

40

320

262

355

TABLE IV; V

27

45

390

327

360

50

440

370

415

TABELA VI

1.5

1.2

3

p. /kPam/s/

8

f

h1

h2

h3

90

160

125

238

100

190

150

275

110

230

195

288

h4 54

i

k

55

145

65

180

80

220

100

270

130

325

170

400

190

450

h5 50

68 140

280

240

415

180

340

288

373

60

Braking at kinetic energy of moving or stopping: belt conveyors etc. Braking at kinetic energy of lifting, unlifting of weight inclined belt conveyors etc. Braking at potential energy lifting, unlifting, weigh holding hoists cranes etc.

Tip ko~nice Brake type KDT 200

20

250

50

25

81.4

255

420

365

425

240

470

398

480 91.4

Braking moment

Nazivna snaga Nom. power /W/

100

Potiskiva~ ELHY EB Slider

/Nm/

=0.3

 =0.42 65

80 300

32

125

175

80 125/60

80

440

630

130

45

45

340

480

150

80

80

560

790

130

900

1270

210

70

70

700

990

245

200

200

1920

2510

630

320

320

3920

4980

710

320

320

3940

5720

400

50/50

130 250/60 500

320/100

200

450

500

600

Mass

ELHY sa yes bez no /kg/ /kg/

210

30

150

Masa

50

315

20/50

Ko~ioni moment

20

RADNA MA[INA - WORKING MACHINE

Heavy conditions: do - to Te{ki uslovi: spu{tanje tereta, unlifting weight, 1400 >60 uklapanja na sat more than 60 connect/hour Middle conditions: Srednji uslovi rada: 15-60 connect/hour, 1400 3000 15-60 uklapanja na sat, bad transfer of heat slab odvod toplote Laki uslovi rada: Light conditions: to 15 connect/hour, 3000 6000 do 15 uklapanja na sat, good transfer of heat dobro odvo|enje toplote

15

TABLE VI

RADNA MA[INA - WORKING MACHINE Ko~enje pri kineti~koj energiji kretanja i zaustavljanja transporteri Ko~enje pri kineti~koj energiji dizanja i spu{tanja tereta, kosi transporteri itd. Ko~enje potencijalne energije, dizanje spu{tanje i drànje tereta: dizalice, liftovi itd.

n

22

- 320 1300

0.5

18

140

KDT-710



14

10 230

KDT-630

TABELA IV; V

d1

845

645 667

185

b

58 75 95

10.7 13.5 20

190 36

310 485 590

48

BRAKE CHOICE

Izbor ko~nice se vr{i prema potrebnom ko~ionom momentu

Mt Q K 2 (daNm)

Mk gde je:

where are

Mt

- Torzioni moment

955

P (daNm) n

P(kW ) n (min 1 ) Q K 0.9

- Potrebna snaga pogonske ma{ine - Broj obrtaja ko~ionog dobo{a - Stepen sigurnosti (vidi tabelu IV) - Stepen iskori{}enja ma{ine

- Torque

- Working machine power - No of braking drum revolution - Safety coeficient (see table IV) - Working machine coeficient

KONTROLA NA ZAGREVANJE

p v (kPa m/s)

- Vidi tabelu VII

p

b l (m 2 )

gde je:

- See Table VII

where are:

b l

- [irina ko~ione povr{ine - Duìna ko~ione povr{ine - Obimna brzina ko~ionog dobo{a

v

- Pre~nik ko~ionog dobo{a

S Dn 60 D

- Width of braking area - Length of braking area

(m/s)

- Braking drum periphery speed - Diameter of braking drum

ODR@AVANJE I PODE[AVANJE Na~in rukovanja, pode{avanja i odràvanja ko~nica dat je posebno za svaki tip ko~nice pri isporuci iste. Elektro-hidrauli~ni potiskiva~i tipa ELHY ili EHT tako|e imaju uputstva za rukovanje i odràvanje koja see nalaze i isporu~uju zajedno sa uputstvom za ko~nice.

HOLDING & ADJUSTING Brakes handling, adjusting and maintance is given for each type of brake with its delivery. El. hydraulicli sliders, type ELHY or EHT have their own instructions for handling and maintance which are to beb delivered together with brakes instructions. Tabela VII D metara 0.2 0.25 0.315 0.4 0.5 0.63 0.71

b (m) 0.070 0.090 0.110 0.140 0.180 0.225 0.255

Table VII l meters 0.136 0.162 0.204 0.250 0.320 0.400 0.425

ZZZRNWREDUFRUV

IZBOR KO^NICE

ZZZRNWREDUFRUV -47='8#%aa54$+,#aa%40#a)14# FABRIKA PROCESNE I RUDARSKE OPREME


1R]KTPKLGa KPHQTOCEKLGa VTCbKVGa QFa 5NWbDGa +PbGPLGTKPICa (QTa CNNa CFFKVKQPCNa KPHQTOCVKQPa FQa PQVa JGUKVCVGa VQa EQPVCEVaQWTa'PIKPGGTKPIa&GRCTVOGPV


'.#56+@0'a521,0+%' )/(;,%/( &283/,1*6 LPNSURFHVQD#JPDLOFRP

ZZZRNWREDUFRUV

-47='8#%aa54$+,#aa%40#a)14#

Type (.':+$.'a%172.+0)5

ELEKTROMOTOR EL. MOTOR

d1

d2

REDUKTOR GEAR UNIT

D

ESA

Tip

L1

C

L2

@ljebovi za klin JUS M.C2.060

Keyways according JUS M.C2.060 *

TABELA 1 TIP TYPE ESA 1 ESA 2 ESA 3 ESA 4 ESA 5 ESA 6 ESA 7 ESA 8 ESA 9 ESA 10 ESA 11 ESA 12 ESA 13

MERE u mm D d1 H8 120 20 - 30 170 20 - 40 185 30 - 60 250 40 - 70 300 40 - 80 360 50 - 110 420 60 - 120 480 90 - 140 520 120 - 160 550 140 - 180 650 150 - 200 760 160 - 250 850 160 - 250

DIMENSIONS in mm H8 d2 L1 L2 19 - 28 50 - 80 50 - 60 19 - 48 50 - 110 40 - 125 28 - 55 80 - 140 60 - 130 42 - 75 110 - 170 110 - 140 40 - 80 110 - 170 110 - 170 55 - 110 110 - 210 110 - 180 60 - 125 120 - 220 120 - 180 90 - 140 170 - 250 130 - 200 120 - 160 210 - 300 150 - 260 140 - 180 180 - 300 150 - 260 140 - 200 250 - 350 200 - 300 160 - 250 300 - 350 270 - 320 160 - 250 300 - 410 270 - 340

C 4 4 4 4 6 6 8 8 8 8 10 10 10

TABLE 1 MASA Reg. br. MOMENT** MOMENT*** MASS Registred P/n (kW/min) Mt (daNm) M (kg) ESA 0.007 7 4 445306 0.015 15 8 445311 0.030 30 20 445314 0.075 95 40 445319 0.195 190 105 445250 0.338 330 130 445235 0.688 670 170 445255 1.232 1300 240 445260 1.746 1700 340 445263 2.259 2200 440 445360 3.905 3800 680 445300 5.752 5600 1050 445365 7.087 6900 1150 445370

* YUGOSLAV STANDARDS a-CTCMVGTKUVK`CPaOQOGPVaa#PCNKVKEaOQOGPVa a1DTVPKaOQOGPVaa6QTSWG

6'*0+@-+a12+5a+a0#/'0#

TEHNICAL DESCRIPTION AND USAGE

5RQLPKEGaUNWbGa\CaURCLCPLGaRQIQPUMKJaTCFPKJaKaTGFWMEKQPQ OWNVKRNKMCVQTUMKJaGNGOGPCVCaOC]KPGaCaWaEKNLWaRTGPQUCaQDTVPQIa OQOGPVCa Ka QDTVPQIa MTGVCPLCa 2QUGDPGa K\XGFDGa URQLPKECa UCa FQDQ]GOaUNWbGaKa\CaMQ`GPLGa '-5aVKR 'NCUVK`PGa URQLPKEGa PC]Ga RTQK\XQFPLGa UCUVCXNLGPGa UWa QFa FXCa QDQFCa Ka QFIQXCTCLW_GIa DTQLCa PQUG_KJa \CXTVPLGXCa MQLKa UWa Wa LGFPQOaQDQFWaHKMUKTCPKaMQPK`PKOaUVCDNQOaCaWaFTWIQOaNGbGaWa IWOGPKOaRTUVGPQXKOCa`KOGaLGaRQUVKIPWVCaXGNKMCaGNCUVK`PQUVa (COKNKLQOaQFaaQXCMXKJaURQLPKECa VCDaaRQMTKXGPaLGaQRUGIa RTGPQUCaQDTVPQIaOQOGPVCaQFaaFQaaFC0OaKaOQIW_PQUVa URCLCPLCaXTCVKNCaRTG`PKMCaQFaaOOaFQaaOOa
Couplings are used for connecting driving, operating and reducing-multiplicating elements of machine in order to make transmission of torque and turning. Special performance of couplings with drum are used for braking (EKS type). Flexible couplings of our production consists of two rims and suitable number of carrying screws which are in one rim fixed by tappered bolt and in the other are positioned in rubber rings, that enables high flexibility. By group of 13 such couplings (tab 1) is covered torque transmission range from 0 to 6900 daNm and possibility of connecting shaft diametre from 19 to 260 mm. For each group of couplings we have rim length range (L1 & L2).

'-52.1#6#%+,#a+a1&4"#8#0,'a

EXPLOATATION AND MAINTANCE

@WXCPLGaKaQFTbCXCPLGaFQaOQPVCbG Posle uobi~ajene prijemne kontrole, ukoliko se spojnica ne montira odmah, traba je ~uvati u zatvorenoj prostoriji ili pod nadstre{nicom, za{ti}eno od atmosferskih padavina. U blizini uskladi{tenih spojnica ne smeju se ~uvati kiseline ili sli~ne agresivne materije koje izazivaju koroziju. Obra|ene povr{ine konzervirati ma{}u.

Storaging and Maintance Till Assembling After usual control, if coupling is not mounted in, it ought to be storaged in closed room or under eaves protected of atmospheric rainfall's. Near storaged couplings it is not allowed to keep acid or similar agresive substances which cause corrosion. Prepared surfaces to be conserved by grease.

ZZZRNWREDUFRUV

'.#56+@0'a521,0+%'

EKS

Type FLEXIBLE COUPLINGS

e L2 d2

c

d1

D

L1

B Tabela 2 SER.BR. Number EKS 445354 445352 445350 445348 445346 445344 445340 445342

TIP TYPE EKS 0 EKS 1 EKS 2 EKS 3 EKS 4 EKS 5 EKS 6 EKS 7

MERE u mm

DIMENSION in mm

D

d1 H8

d2 H8

L1

L2

B

C

160 200 250 315 400 500 630 710

18-38 20-40 30-60 40-70 40-80 50-110 60-120 100-160

16-40 19-48 28-55 42-75 40-80 55-110 60-125 100-160

40-100 50-110 80-140 110-170 110-170 110-210 120-220 210-300

35-120 40-125 60-130 110-140 110-170 110-180 120-180 150-260

60 75 95 118 150 190 235 265

2.5 10 4 12.5 4 12.5 4 17 6 20 6 22 8 24 8 24

TABELA 3 f USLOVI RADA POGONA 1 1,12 1,25 1,6 2,0

RAVNOMERAN RAD POVREMENI UDARCI SREDNJI UDARCI JAKI UDARCI VRLO JAKI UDARCI

e

Table 2 ** MOMENT *** MASA MOMENT MASS P/n ( kW ) M ( daNm) M (kg) min t 0.010 10 6 0.016 20 9 0.032 32 22 0.063 63 45 0.130 125 120 0.256 250 140 0.513 500 190 0.728 710 380 TABLE 3

DRIVE OPERATING CONDITIONS

RWORGaOCNKaXGPVKNCVQTKaEGPVTKHWICNPKa MQORTGUQTKaGNGMVTQOQVQTKaKVF OC]KPGaWaVGMUVKNPQLaKPFWUVTKLKaJQTK\QPVCNPKa VTCPURQTVGTKaKaUN MQUKaVTCPURQTVGTKaGNGXCVQTKaWTG^CLKaUCaNCPEKOC MNKRPGaRWORGaMQORTGUQTKaPGTCXPQOGTPQUVa TCFCaaaRTGUGaKVF MNKRPGaRWORGaKaMQORTGUQTKaPGTCXPQOGTPQUVa TCFCa aaNQOKNKEGaXKDTQUKVCaKVF

pumps, fans, centrifugal compresors, el.motors, etc. textile industry machines horizontal conveyors etc. inclined conveyors, elevators, chain devices piston pumps, compresors: < 1/100, presses etc. piston pumps, compresors, uneven operating > 1/100

COUPLUNG CHOICE

IZBOR SPOJNICE

1.) TORQUE CALCULATION:

1). 2TQTC`WPaQDTVPQIaOQOGPVC

Mn=955 P/n (daNm) P - UPCICaWTG^CLCa GNOQVQTCaWa-9 -1 u min n - DTQLaQDTVCLCaURQLPKEG 2). 2TQTC`WPaUVXCTPQIaQDTVPQIaOQOGPVC Mn-QDTVPKaOQOGPVa FC0O f - MQGHKEKLGPVaWUNQXCaTCFCaRQIQPC

P-DEVICE POWER (EL.MOTOR) n - NO.OF COUPLUNG TURNING 2.) REAL TORQUE CALCULATION

Mt = f Mn Mn - TORQUE (daNm) f - COEFFICIENT OF DRIVE OPERATING CONDITION

ZZZRNWREDUFRUV

Tip

'.#56+@0'a521,0+%'

MOUNTING Machine treatment surfaces, which were conserved, to be cleaned by petrol, erased and controled, and after that to be lubricated by machine oil. Putting coupling rim onto shaft end to be done by suitable tools without hammer hitting because bearings could be demaged. To enable easier coupling rim putting on, it is allowed to heat it to 100oC. We recommend,rim with conical hole and fixed carrying screws to be mounted on drive shaft end. After putting on rim it is necessary, according table 4, to make shaft centering and crossing control. Before putting in operation check up if carrying screws are well tightened, and in order to make protection, put on shaft metal protector. Later, during operation, make control of rubber rings wearing and always have one reserve set of these rings.

Tabela 4

Table 4

y

&1<81.,'0#a5#150156a+a7-4=6'0156a 47-#8#%#a24+a/106#"+

ALLOWED CENTERING AND CROSSING SHAFT AND CONTROL AT MOUNTING ELASTI^NA SPOJNICA FLEXIBLE COUPLING

y (mm)

(o)

ESA 1 ; ESA 2

0.4

30'

ESA 3

0.4

30'

ESA 4

0.4

36'

ESA 5

0.5

40'

ESA 6

0.6

ESA 7

0.7

ESA 8 ; ESA 9

0.7

ESA 10 ; ESA 11

0.8

45' o 1 o 1 1o

ESA 12 ; ESA 13

0.8

1

o


ZZZRNWREDUFRUV

/106#"# Obra|ene povr{ine, koje su bile konzervirane, oprati benzinom, obrisati i prekontrolisati da nema nekakvih o{te}enja pa ih premazati ma{inskim uljem.a Postavljanje oboda spojnice na rukavac vr{iti odgovaraju}im alatom bez udaranja ~eki}em, jer }e u protivnom do}i do o{te}enja leàjeva. Radi lakog navla~enja oboda spojnice, dozvoljeno je njegovo zagrevanja do 100 oC. Preporu~ujemo da se obod sa koni~nim otvorom i pri~vr{}enim nose}im zavrtnjevima, montira na pogonskom rukavcu. Posle navla~enja oboda, potrebno je prema tabeli 4, izvr{iti proveru saosnosti i ukr{tenosti vratila. Pre pu{tanja u rad treba proveriti pritegnutost nose}ih zavrtnjeva, a radi bezbednosti staviti limeni za{titnik. Kasnije, u toku rada, treba kontrolisati pohabanost gumenih prstenova od kojih jedan komplet treba imati kao rezervu.


<72@#56'a521,0+%' 7227+('&283/,1*6


ZZZRNWREDUFRUV

-47='8#%aa54$+,#aa%40#a)14#

L2 x

x

b

b L1

t1

A

L1

L

A

L4

L4

L3

N tip type

D tip type

Tabela 1 N n

ZS...

Table 1 Broj Obrtni obrta moment Torque R.P.M (Nm) min-1

DIMENZIJE (mm) d D 40 120 50 150 63 185 80 230 100 280 125 340 160 420 200 530 250 760 315 800 400 1000

740 400 600 500

500 1230 630 1500

97.5 950000 190.0 1850000

D1

D2

L

L1

L2

t

L3

L4

t1

min max

500 7500 25 40 0.0513 900 6000 32 50 0.0925 1800 5000 40 63 0.185 4000 4000 50 0.41 80 7700 3200 63 0.79 100 1.54 15000 2650 80 125 3.28 32000 2130 100 160 6.26 61000 1710 125 200 12.3 120000 1350 200 250 25.6 250000 1130 250 315 50.3 490000 910 315 400 500 630

DIMENSIONS (mm)

98 118 145 180 230 280 360 450 550 710 880

52 50 104 63 63 65 130 80 83 80 166 100 210 105 100 125 260 130 125 160 330 165 160 200 410 205 200 250 520 260 250 320 650 325 315 400 820 410 400 500 630 1030 515 500

1100 800 1290 1360 1000 1630

645 630 815 800

120 4 144 4 182 6 234 10 306 10 390 10 502 10 620 20 780 20 996 20 30 1266

60 72 91 117 153 195 251 310 390 498 633

modul

TIP Type

D

L2

x

t

d D2 D1

L2

m

broj zuba {irina No width teeth

z

20 2.5 30 18 2.5 38 22 3 40 34 3 48 4 48 56 4 62 70 6 46 102 8 48 120 150 10 48 196 10 58 266 12 64

30 1590 795 330 30 2010 1005 410

A

X

62 74 94 122 158 200 256 320 400 508 648

21 28 36 44 51 65 77 100 125 156 191

b

12 15 20 25 30 35 35 45 60 70 90

m.D2 Masa Mass kgm2 kg 0.030 4.5 0.064 9 17 0.222 32 0.788 60 1.94 6.06 117 230 19.48 450 59.06 182.64 810 576.4 1720 1542 3250

12 80 100 810 240 4870 6380 12 98 110 1020 305 13912 12250

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NAMENA

USE

Zup~aste spojnice imaju veliku primenu kod prenosa snage sa pogonske na radnu ma{inu. One se primenjuju kako za vezu vratila elektromotora sa brzohodnim vratilom reduktora, tako i za vezu sporohodnih vratila koja prenose velike obrtne momente. Zup~aste spojnice mogu raditi efikasno ako ugao pod kojim se seku vratila koja se spajaju ne prelazi 0o 30', kao i kod lo{e paralelnih vratila.

They are widely used for power transmission from head to operating machine. Because of incorrect shaft assembly, bad o parallels and moving under angle 0 30', vibration and operating, it is necessary to compensate the same defects; very important element for eliminating these defects is TOOTHED COUPLING.

OPIS

DESCRIPTION

Toothed coupling consists of hubs which are positioned on Zup~asta spojnica se sastoji od dve zup~aste glav~ine sa shafts, and each hub has row of evolvent positioned teeth. spolja{njim ozubljenjem i dve zup~aste prirubnice sa Hubs are in connection with covers through inside teeth. unutra{njim ozubljenjem.

ZZZRNWREDUFRUV

x

d D2 D1

L2

TOOTHED COUPLINGS

D

Tip N&D Type

<72@#56'a521,0+%'

L2

L2

t

t1

A L1

x

x

L1

L1

A L4

L

L3

E tip type

ED tip type

Tabela 2

ZS...

N n

Broj Obrtni obrta moment Torque R.P.M (Nm) min-1

DIMENZIJE (mm) d D

D1

D2

L

L1

L2

t

L3

L4

t1

min max

500 7500 25 40 0.0513 900 6000 32 50 0.0925 1800 5000 40 63 0.185 4000 4000 50 0.41 80 7700 3200 63 100 0.79 125 1.54 15000 2650 80 160 3.28 32000 2130 100 200 6.26 61000 1710 125 250 12.3 120000 1350 200 315 25.6 250000 1130 250 910 315 400 50.3 490000 500 97.5 950000 630 190.0 1850000

DIMENSIONS (mm)

40 120 50 150 63 185 80 230 100 280 125 340 160 420 200 530 250 760 315 800 400 1000

98 118 145 180 230 280 360 450 550 710 880

63 104 80 130 100 166 125 210 160 260 200 330 250 410 320 520 400 650 500 820 630 1030

52 65 83 105 130 165 205 260 325 410 515

50 63 80 100 125 160 200 250 315 400 500

4 112 4 137 6 174 10 222 10 283 10 360 10 456 20 570 20 715 20 908 30 1148

60 12 72 11 91 14 117 22 153 33 195 40 251 56 310 70 390 85 498 108 633 148

740 400 500 1230 1100 800 1290 645 630 30 1440 795 180 600 500 630 1500 1360 1000 1630 815 800 30 1820 1005 220

modul

TIP Type

Table 2

m 2.5 2.5 3 3 4 4 6 8 10 10 12

broj zuba {irina No width teeth

z

b

30 38 40 48 48 62 46 48 48 58 64

12 15 20 25 30 35 35 45 60 70 90

12 80 100 12 98 110

A 29 35 44 56 74 95 123 150 190 244 309

X

m.D2 Masa Mass kgm2 kg

4 21 0.022 7.3 28 0.05 36 0.19 14.5 27 44 0.626 50 51 1.621 65 4.755 100 77 14.81 193 100 59.06 390 125 138.3 750 156 417.3 1450 191 1124.5 2800

390 240 3536.5 5500 495 305 10194 10600

1) 5PCICa0aWaM9aDTQLaQDTVCLCaPOKP 2) 5RQLPKECaUGaK\TC^WLGaUCaOKPKOCNPQOaOGTQOaQVXQTCa\C QUQXKPWaDG\abNLGDQXCa\CaMNKPaWaVQNGTCPEKLKa* 3) /CMUKOCNPKaDTQLaQDTVCLCa\CaRGTKHGTPWaDT\KPWaXaOU 4) "NLGDa\CaMNKPa,75a/%

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Zup~aste prirubnice spajaju se pomo}u vijaka sa ta~nim naleganjem. Podmazuje se uljem ili ma{}u zavisno od uslova rada, od ulaska pra{ine za{ti}ene su semerinzima na poklopcima. U interesu kra}ih rokova isporuke preporu~ujemo izbor standardnih izvedbi. Spojnice sa rupom bu{enom na predmeru isporu~ujemo odmah, dok spojnice obra|ene na kona~nu meru tolerancije H7 sa `ljebovima tolerancije P9, radimo na zahtev kupca.

Covers are symetrical, joined with screws. As toothed joints are lubricated by grease, coupling is protected of dust, with help of gaskets which are positioned on covers. Torque is transmitted from shaft to shaft through cover with inside teeth on hubs with outside teeth. During operation allowed angle of retreating is 3".

MATERIJAL Po{to su zupci spojnice dinami~ki optere}eni obrtnim momentom, to su izra|eni od visoko kvalitetnog hrommolibdenskog ~elika. Nose}e povr{ine zubaca su termi~ki obra|ene cementiranjem.

MATERIAL As teeth of coupling are loaded by torque, they are made of high quality chromium-molybdenum steel. Carrying surfaces of teeth are cemented.

ZZZRNWREDUFRUV

d D2 D1

D

d D2 D1

D

D2 d

L2

L2

TOOTHED COUPLINGS

D2 d

Tip E&ED Type

<72@#56'a521,0+%'a

TOOTHED COUPLINGS

L3

TIP TYPE

L2

40 0.0513 50 0.0925 63 0.185 80 0.41 100 0.79 1.54 125 3.28 160

t L4

L4

L1 L

Masa Mass

N n

7500 25 40 98 63 6000 32 50 118 80 5000 40 63 145 100 4000 50 80 180 125 3200 63 100 230 160 2650 80 125 280 200 2130 100 160 360 250

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KD

Mn =955 N/n (daNm) N (kW) n (min-1) M m=M n . f f

160 200 250

D1 D

d

L1

D2

315

L2

400

500

630

x

A

Obrtni moment Torque Nm 40 100 40 200 50 40 50 320 63 50 63 630 80 63 80 1250 100 80 100 2500 125 100 125 5000 160 125 160 10000 200

TIP TYPE ZS...

b

L1

104 130 166 210 260 330 410

80 100 126 154 176 212 256

50 35 63 45 80 55 100 65 125 75 160 95 200 115

12 15 20 28 42 59 77

4 0.016 4.5 4 0.046 8 6 0.146 15 10 0.394 27 10 1.289 53 10 3.448 100 10 10.756 195

TOOTHED COUPLING CHOICE

+<$14a<72@#56'a521,0+%'

TIP TYPE

NA

Broj Dimenzije-Dimensions (mm) . 2 obrta d D D1 L L1 L2 L3 L4 t m D 2 r.p.m kgm kg min-1 min max

x

L

710

Broj Dimenzije-Dimensions (mm) obrta d r.p.m D D1 D2 L L1 min-1 min max 4300 25 40 160 92 63 112 50 25 40 92 63 112 50 3400 200 115 80 140 63 32 50 25 40 92 63 112 50 2800 32 50 250 115 80 140 63 40 63 142 100 176 80 115 80 140 63 32 50 2150 40 63 315 142 100 176 80 50 80 180 125 222 100 40 63 142 100 176 80 1700 50 80 400 180 125 222 100 230 160 274 125 60 100 50 80 180 125 222 100 1370 60 100 500 230 160 274 125 280 200 348 160 80 125 230 160 274 125 60 100 1100 80 125 630 280 200 348 160 360 250 430 200 100 160 80 125 280 200 348 160 950 100 160 710 360 250 430 200 450 320 545 250 125 200

f USLOVI RADA POGONA 1.0 Ravnomeran rad 1.12 Povremeni udari 1.25 Srednji udari 1.6 Jaki udari 2.0 Vrlo jaki udari



TORQUE CALCULATION Device power Number of coupling turning REAL TORQUE CALCULATION Coeficient of drive operating conditions

L2 12 12 14 12 14 16 14 16 22 16 22 24 22 24 28 24 28 30 28 30 45

b

A

2 m.D X kgm 2

Masa Mass

L2

d D1 D

TIP TYPE ZS...

Obrtni moment Torque Nm 500 900 1800 4000 7700 15000 32000

kg 60 70 21 0.077 7 70 21 0.165 8 75 84 28 0.174 13 70 21 0.389 12 95 84 28 0.451 15 104 36 0.605 24 84 28 1.327 25 120 104 36 1.453 33 134 44 2.165 47 104 36 3.764 45 150 134 44 4.663 63 172 51 5.986 93 134 44 10.937 85 190 172 51 12.445 117 218 65 16.595 172 172 51 31.36 160 240 218 65 36.155 215 276 77 49.561 322 218 65 54.11 252 265 276 77 70.07 358 345 100 111.76 575

DRIVE OPERATING CONDITIONS Uniform work Periodical shocks Middle shocks Hard shocks The hardest shocks

24+/'4+a1<0#@#8#0,#a521,0+%#aa%172.+0)a/#4-a':#/2.'5 1) - ZS 160 N 2) - ZS 400 ED 3) - ZS 125 NA 4) - ZS 315-63 KD

ZZZRNWREDUFRUV

<72@#56'a521,0+%'aa Tip NA&KD Type


ELEMENTI TRANSPORTERA CONVEYOR BELTS COMPONENTS LPNSURFHVQD#JPDLOFRP

ZZZRNWREDUFRUV

KRU[EVAC - SRBIJA & CRNA GORA

BUBNJEVI ZA TRANSPORTERE

Valjci za transportere sa gumenom trakom su izra|eni od preciznih cevi sa trajno podmazanim leàjevima koji su posebno za{ti}eni od ulaska vode i pra{ine, tako da mogu dugotrajno da rade i u najteìm uslovima eksploatacije na otvorenom i zatvorenom prostoru. Valjci su standardnih pre~nika od 63,5 do 215 mm, a za {irine traka 300 do 2500 mm. Izra|uju se kao nose}i, povratni, amortizuju}i i specijalni. Ugra|uju se u ~vrste stabilne nosa~e ili su izvedeni kao slobodni vise}i slogovi.

Bubnjevi za transportere sa gumenom trakom, izra|eni su u nekoliko varijanti, u zavisnosti od uslova rada (laki, srednji, te{ki). Imaju mogu}nost gumiranja omota~a radi pove}anja sile trenja izme|u bubnja i gumene trake. Prenos obrtnog momenta sa vratila bubnja na omota~, ostvaruje se steznim prstenovima ili klinovima. Bubnjevi su standardnih pre~nika od 250 do 1600 mm za {irine gumenih traka od 300 do 2500 mm.

PULLEYS BELT CONVEYOR'S ROLLS Rools for belt conveyors are made of precise tubes, long life lubricated bearings, which are specially protected of water and dust contact, so they can operate for a long period of time in very heavy operating conditions, at open and closed rooms. Rolls are of standard diameters from 63,5 mm to 215 mm, and belt widths from 300 to 2500 mm. They are producted as carrying, return, amortizing and special performances. The same are mounted in factory in stable idlers, or are made as free hanging idlers.

UZDU@NE SEKCIJE TRANSPORTERA I NOSAÎ VALJAKA Uzdu`ne sekcije transportera se izra|uju naj~e{}e od profila "U", "L" ili "O". Uobi~ajene duìne sekcija (sistemska mera) su 2,4 m; 4,8 m; 6m i 7,5 m a izvode se sa mogu}no{}u pomeranja ili fiksiranja, za beton ili ~eli~nu konstrukciju. Nosa~i valjaka su izra|eni od ~eli~ne, varene konstrukcije za sve {irine gumenih traka. U zavisnosti od potrebnog popre~nog preseka profila o gumene trake, nosa~i mogu da budu ravni ili pod uglom od 5o do 45 .

Pulleys for belt conveyors are made in several variants, in dependence of operating condition (light, middle and heavy). Their surfaces can be rubbered in order to increase friction power between pulley and rubber belt. Torque transfer from pulley shaft to surfaces, can be made by clamp rings or wedges. Pulleys are standard diameters from 250 to 1600 mm for rubber belt widths from 300 to 2500 mm.

SIDE SECTIONS AND ROLLS SUPPORTS OF BELT CONVEYORS Side sections of belt conveyors are mostly made in shape of "U", "L" or "O" profiles. Usual section lenghts (systematic measure) are 2.4 m, 4.8 m, 6 m and 7.5 m and the same are made with possibility to be movable or fixed for concrete or steel constructions. Rolls support are made of steel, welded construction for all widths of rubber belts. In dependance of necessery cross section of rubber belt profile, they can be flat or trough-shaped by angle from 5o to 45o .

ZZZRNWREDUFRUV

VALJCI ZA TRANSPORTERE

Postavljaju se na pretovarnim mestima da bi se spre~ilo rasipanje materijala. Usipna korita su izra|ena od varene konstrukcije prilago|ene vrsti materijala koji se transportuje. Naj~e{}e su izra|ena u kombinaciji sa usipnim levkovima prema zahtevima konstrukcije.

LOADING CHUTES They asre positioned at loading places to prevent material overspilling. Loading chutes are made of welded construction adapted to all kinds of material which ought to be transported. They are mostly produced in combination with loading and unloading funnels according to construction requests.

ZATEZNI URE\AJ SA VIJKOM Sluì za zatezanje trake kod transportera. Primenjuju se kod transportera sa gumenom trakom ~ija duìna nije ve}a od 60 m. Rukovanje je jednostavno a funkcionisanje ure|aja je sigurno i pouzdano. Hod zatezanja ovih ure|aja se kre}e od 150 do 1200 mm.

TAKE UP DEVICE WITH SCREEW It is used to take up belts of belt conveyors which length is under 60 m. Handling is simply. This device operates safely and reliable. Taking up stroke of this device is from 150 to 1200 mm.

ZATEZNI URE\AJ SA TEGOMOM Sluì za zatezanje gumenih traka kod transportera {irine trake preko 800 mm a duìne preko 60 metara. Primenjuje se kod transportera pod uglom ili kod transportera koji su postavljeni na visini. Dobra strana ovakvog na~ina zatezanja je {to je sila zatezanja u traci stalna.

VERTICAL TAKE UP It is used to take up rubber belts on belt conveyors which belt width is over 800 mm and length more then 60 m. They are used with belt conveyors under slope and with belt conveyors which are positioned at some heigh. This taking up is very suitable because tension power in belt is permanent.

Za transportere sa gumenom trakom isporu~ujemo sve vrste brisa~a traka i bubnjeva, ~ista~a bubnjeva, plu`nih ~ista~a, usipnih i isipnih levkova, ~eli~ne konstrukcije nosa~a pogona itd. For conveyors with rubber belt we deliver all kinds of belt and pulley cleaners, scrapers, plug cleaners, loading and unloading funnels, steel constructions of power unit supports etc.

ZZZRNWREDUFRUV

USIPNA KORITA



Na zahtev projektantskih organizacija i kupaca, vr{imo izmene, modifikacije i rekonstrukcije ve} postoje}ih ma{ina i ure|aja. Op{irnije informacije traìte od Slu`be Inènjeringa.

At request of projecting organizations and buyers, we make changes, modifications and reconstructions of existing machines and devices. More data and informations you can get in Engineering Department.

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3.1

VALJCI ZA TRAKASTE TRANSPORTERE Belt Conveyors Rolls

GLATKI VALJCI

FLAT ROLLS

Strane: 9-14

Page: 9-14

3

GLATKO GUMIRANI VALJCI Strane: 15-20

FLAT RUBBERED ROLLS Page: 15-20

4

AMORTIZUJU]I VALJCI SA PRSTENOVIMA Strane: 21-26

AMORTIZING ROLLS WITH RUBBER RINGS Page: 21-26

5

POVRATNI VALJCI SA GUMENIM PRSTENOVIMA Strane: 27-30

RETURNING ROLLS WITH RUBBER RINGS Page: 27-30

BO^NI VALJCI

SIDE GUIDE ROLLS

Strane: 31-32

Page: 31-32

7

DVODELNI VISE]I SLOGOVI VALJAKA Strane: 33-36

TWO-PEACES HANGING IDLERS Page: 33-36

8

TRODELNI VISE]I SLOGOVI VALJAKA Strane: 37-42

THREE-PEACES HANGING IDLERS Page: 37-42

9

PETODELNI VISE]I SLOGOVI VALJAKA Strane: 43-48

FIVE-PEACES HANGING IDLERS Page: 43-48

10

VEZNI PRIBOR ZA VISE]E SLOGOVE Strana: 49

CONNECTING ELEMENTS FOR HANGING IDLERS Page: 49

GV GGV AVP PVP BV

6

VSD

2

VST

1

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CALCULATION CHOICE Page: 5-8

CH

PRORAÛN IZBOR Strane: 5-8

VSP

SUMMARY

PR

SADR@AJ

INTRODUCTION

Industrija “14.oktobar” proizvodi valjke za trakaste transportere razli~ite konstrukcije (u pogledu duìne, tipa uleì{tenja, na~ina za{tite leàjeva, na~ina podmazivanja i uz veliki izbor pre~nika valjaka i pre~nika osovina). Ovako veliki asortiman diktiraju uslovi eksploatacije, razli~iti standardi u pojedinim zemljama (DIN, GOST, BS, ASA) i uslovi koje valjak treba da zadovoiji: visoka pouzdanost, nizak koeficijent otpora obrtanju, dug vek trajanja, mala cena izrade itd. Svi valjci iz ovog kataloga odgovaraju propisima JUS M.D2.070 odnosno DIN 22107, me|utim, to ne zna~i da ne proizvodimo i valjke prema drugim standardima (DIN, GOST, BS, ASA). Za izradu valjaka koriste se ~eli~ne cevi bez {ava prema standardu JUS C.B5.221 koji je u saglasnosti sa preporukom R64 Me|unarodne organizacije za standardizaciju (ISO) iz aprila 1961. god. U skladu sa tim za omota~e valjaka vaè dozvoljena odstupanja predvi|ena za cevi u JUS C.B5.221. GIav~ine se naj~e{}e izra|uju kovanjem a spajaju se za omota~ na ma{ini za automatsko zavarivanje. Obe gIav~ine se vare istovremeno CO2 postupkom ~ime je obezbe|en var visokog kvaliteta i jednake debijine po celom obimu. Ovako napravljeno telo valjka je jake konstrukcije i zadovoljava sve zahteve ~vrsto}e a poseduje i vrlo dobru stati~ku i dinami~ku uravnoteènost i centriranost. Kada uslovi eksploatacije zahtevaju savr{enu uravnoteènost (na vagi za merenje kapaciteta, na primer) omota~i valjaka se obra|uju po obimu. Po na~inu podmazivanja i na~inu za{tite leàjeva mogu}e su razli~ite izvedbe. Preporu~ujemo valjke sa trajno podmazanim leàjima reda 63. Poklopac i za{titni prsten kod ovih valjaka, su napravljeni od dekapiranog lima (slika br.1) a spoljna zaptivka je od gume. Gumena zaptivka ostvaruje dobro zaptivanje na naleù}oj povr{ini poklopca, otporna je na mast i atmosferske uticaje i ne menja svoja svojstva u granicama od -30°C do +70°C. Pri montaì valjaka 2/3 prostora ispod poklopca napune se ma{}u, tako da se ostvaruje dobra za{tita od prodora pra{ine i vlage u podru~je leàjeva, a ujedno i dobro podmazivanje dodirne povr{ine gumene zaptivke i poklopca. Naravno ova mast ne moè da u|e u Ieàj jer je on zatvorenog tipa. Vek trajanja valjaka na{e proizvodnje ra~una se na oko 40.000 radnih ~asova. Vek trajanja valjaka ograni~en je vekom trajanja Ieàjeva. Za izra~unavanje pribli`nog veka trajanja leàjeva moète koristiti nomogram dat na strani 8.

Industry “14.OKTOBAR” produces rolls for belt conveyors of various design (by length, bearing place, bearing protection and lubrication, big choice of roll and shaft diameter). Such large assortment is determined by exploitation conditions, different standards in other countries (DIN, GOST, BS, ASA) and characteristic of rolls: high reliability, low coefficient of turning resistance, long operating life, low manufacturing price etc. All rolls from this catalogue are according to Yugoslav Standards JUS M.D2.070 or DIN 22107, but it doesn’t mean that we don’t produce rolls according to the other standards (DIN, GOST, BS, ASA). For rolls production we are used seamless steel tubes according to standards JUS C.B5.221 which are in accordance with reference R64 of International Standard Organization (ISO) dated on April 1961. According to that for roll cases are used allowed tolerances for tubes given in JUS C.B5.221. Hubs are mainly produced by forging and connected for all case on automatic welding machine. Both hubs are welded at the same time by CO2 treatment that enables high quality of welding seam and the same thickness by volume. Such produced roll body is of hard construction arid is in accordance with all requests of hardness and very good statical and dynamical balance and centering. When exploitating conditions request perfect balance (on capacity measuring scale, i.g.) roll cases are treated by volume. According to bearings lubrication and protection treatment different forms are possible. We suggest rolls with permanent lubricated bearings, standard line 63. Cover and protective ring of these rolls are made of declaring sheet metal (fig.No.1) and external gasket is made by rubber. Rubber gasket makes good sealing on cover leaning surface, it is resistant on grease and atmospheric conditions and it has the same characteristics in the range of —30° to +70°C. At rolls assembly 2/3 of surface under cover are filled by grease to enable good protection of dust and moisture in area of bearings, and at the same time lubrication of rubber gasket and cover leaning surface. This grease can’t pass into bearing because it is closed type. Our rolls operating life is to be 40000 operating hours. Rolls operating life depends of bearings operating life. Nomogram on page 8 can be used for approximately bearings life calculation in carrying rolls.

KRU[EVAC - SRBIJA & CRNA GORA FABRIKA PROCESNE I RUDARSKE OPREME


4

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UVOD

TABELA I TABLE I [IRINA TRAKE - BELT WIDTH B (mm) PRE^NIK VALJKA D(mm) ROLL DIAMETAR

ROLL TYPE CHOICE Type of roll is determined by roll diameter D, shaft diameter d (bearing hole) and roll length L. Roll length is in function of belt width and the form of roll idlers (one peace, two peaces, three peaces, five peaces) and operating surface form. From this catalogue you can choose rolls standardized diameters: 63,5 89, 133, 159 194, 215, 250 and the following operating surfaces: flat (GV), flat-rubbered (GGV), amortizing (AVP). Diameters of carrying and return rolls can be taken from different values, as it is shown in table I (JUS M.D2.070 - Yugoslav standards) according to belt width B.

400

500

650

800

1000

1200

1400

1600

1800

2000

89 108 133

89 108 133

89 108 133

89 108 133

108 133 159

108 133 159

133 159

133 159

133 159

133 159 194

In order to make unification, we recommend the following roll diameters to be used:

U cilju unifikacije preporu~uje se primena valjaka slede}ih pre~nika: TABELA II TABLE II [IRINA TRAKE BELT WIDTH B (mm) PRE^NIK VALJKA D(mm) ROLL DIAMETAR

650

800

1000

1200

1400

1600

1800

2000

Podzemna eksploatacija Underground exploitation

89

89

133

159

159

159

159 194

159 194

Povr{inski kopovi Open pits

108

133 159

133 159

159

159 194

159 194

159 194

194

U gornjoj tabeli brojilac pokazuje pre~nik valjka za transportere koji prevoze ugalj i jalovinu a imenilac pre~nik valjka za transport rude i drugih materijala ve}e specifine teìne. Odlu~uju}i faktori prilikom izbora pre~nika valjaka su {irina trake, namena transportera, karakteristike transportovanog materijala (specifiöna teìna, granulacija) i brzina trake. lz tabele 3 moguée je izabrati pre~nik valjka u zavisnosti od navedenih faktora. TABELA III

3000

194

194

In upper table numerator relates to diameter of rolls for conveyors which transport coal and barren soil, and denominator means diameter of roll for ore transport and the other material of higher specific weight. The most important factors of roll type choice are belt width, what are conveyors to be used for characteristics of transported material (specific weight, granulation)and belt speed. From table 3 it is possible to choose roll diameter in dependence of mentioned factors.

TABLE III

g

KARAKTERISTIKE TERETA CHARACTERISTIC OF MATERIAL VELIÎNA - SIZE Zrnasti i sitnokomadast teret grain, small size a<60mm Zrnasti i srednjekomadast teret grain, middle size a=60……160mm Zrnasti i krupnokomadast teret Middle size, bulky a>160mm

[IRINA TRAKE — BELT WIDTH (mm) m 3

(t/m )

500

650

800

1000

1200

1400

1600

1800

2000

ispod 0,8 under

63,5 89

89

89 108

108 133

159

159

159

159

194

0,8 — 1,6

108

108

133

133

159

159

159

159

194

1,7 — 2,5

-

-

159

159

159

194

194

194

194

Za transortovanje krupnokomadastog tereta (do f 40O mm) pri {irini trake od 2.000 mm i vi{e preporu~uju se pre~nici valjaka od 215 mm. Pre~nik valjka uslovljen je, kao {to je ve} re~eno, i brzinom odnosno kriti~nom obimnom brzinom valjka. U tabeli 4 dati su minimalni dozvoljeni pre~nici valjaka za razli~ite brzine transportnih traka. TABELA I V TABLE IV BRZINA TRAKE (m/s) BELT SPEED PRE^NIK VALJKA

2500

(mm)

For bulk material transport (to f f400 mm), belt width 2000 mm and more, we recommend roll diameters of 215 mm. Roll diameter depends, as it is mentioned, of belt speed, that to say, critical periphery speed of roll. In table are given minimal allowed diameters of rolls for different speeds of transport belts.

1.0

1.5

2.0

2.5

3.15

89

89

108 103

108 103

133

ROLL DIAMETER

Katalog za skoro svaku {irinu trake nudi 2 - 3 tipa vaijaka: Iaki - pre~nik osovine 17 i 20 mm, srednji - pre~nik osovine 25 30 mm i te{ki - pre~nik osovine 40 i 50 mm. Koji tip }e biti izabran zavisi od optere}enja valjka odnosno od specifi~ne teìne transportovanog materijala i uslova rada. Nomogram za izbor pre~nika osovine nose}ih valjaka po kriterijumu maksimalnog ugiba osovine, strana 7, moè da oIak{a izbor tipa vaIjaka.

4.0

133 159

6.3

194

Catalogue for nearly each belt width offers 2—3 types of rolls: light — shaft diameter 17 and 20 mm. middle — shaft diameter 25 and 30 mm and heavy — shah diameter 40 and 50 mm. Which type will be chosen it depends of roll loading, thats to say, of specific weight of transport material and operating conditions. Nomogram for carrying rolls shaft diameter choice by criterion of max. Shaft sag, page 7, can make easier roll type choice.

6

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IZBOR TIPA VALJKA “Tip” valjka odre|en je pre~nikom valjka D, pre~nikom osovine d (provrtom leàja) i duìnom L. Duìna valjka zavisi ad {irine trake i oblika sloga valjaka (jednodelni, dvodelni, trodelni, petodelni) i oblika radne povr{ine. lz kataloga je mogu}e izabrati valjke standardnih pre~nika: 63,5; 89; 108; 133; 159; 194; 215; 250 i slede}ih radnih povr{ina: glatka (GV), glatko-gumirana (GGV), amortizuju}a (AVP) itd. Pre~nici nose}ih i povratnih valjaka uzimaju se iz niza vrednosti navedenih u tabeli 1, (JUS.M.D2.070) u zavisnosti od {irine trake B.

4 d=0,707

15000

Q B v

d (mm) 1

d - pre~nik osovine nose}ih valjaka Carrying rolls shaft diameter (mm) B - {irina trake Belt width (mm) v - brzina trake Belt speed (m/s) Q - kapacitet Capacity (t/h)

9000 8000

B (mm)

7000

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20000

NOMOGRAM ZA IZBOR PRE^NIKA OSOVINE NOSE]IH VALJAKA PO KRITERIJUMU MAKSIMALNOG UGIBA OSOVINE Nomogram for Shaft Dia. Choice in Carrying Rolls Q(t/h) According to Criterion of Maximum Shaft Incline v (m/s)

2

6000

50

5000

40

1

4000

3

4 30

3000

5 25 6

d 2000

20 17

1500

7 8 2

2000 1800 1600 1400 1200

1500

1000

900

800

800

600

PRIMER: 1. Kapacitet transportera 2. Brzina trake 3. [irina trake

EXAMPLE: 1. Conveyor belt capacity 2. Belt speed 3. Belt width

Q= 4000 t/h v= 4,2 m/s B= 1200 mm

Q= 4000 t/h v= 4,2 m/s B= 1200 mm

500

Iz nomograma se dobija da zadovoljava osovina pre~nika d=25 mm.

From upper nomogram we get that is enough roll shaft d=25mm.

400

VA@I ZA SLEDE]E USLOVE

VALIDITY FOR FOLLOWING CONDITIONS -3 1. Max. shaft incline: 0,6 .10 B (cm); B(cm) 2. Only for carrying rolls out of loading places 3. Idler wtih three equal rolls 4. The biggest distance between idlers 1250 mm 5. For steel roll shafts rounded section 6. Other exploitation conditions are like to open pits and deposit stores

300

1. 2. 3. 4. 5. 6.

-3 Max. ugib osovine: 0,6 .10 B (cm); B(cm) Samo za nose}e valjke van usipnih mesta Slog valjaka sa tri jednaka valjka Najve}e rastojanje izme|u slogova 1250 mm Za osovine kru`nog popre~nog preseka izra|ene od ~elika Ostali eksperimentalni uslovi sli~ni kao na povr{inskim kopovima i deponijama.

200

7

CH

700

20000

15000

NOMOGRAM ZA IZRAÛNAVANJE VEKA TRAJANJA LE@AJEVA U NOSE]IM VALJCIMA TRANSPORTERA, [IRINE B=1000 DO 2000 mm Bearing Life Calculating Nomogram in Carrying Rolls of Conveyor Belt, Belt Width B= 1000 to 2000 mm Sati 216 C 3 . 2. 2 D (mm) . Hours 194 LH 318 v D (sati/hours) LH.10 3 Q3 159

10000

3

133

Q (t/h) D (mm) C (kN) v (m/s) LH

- kapacitet transportera - Pre~nik valjka - Dinami~ka mo} no{enja - Brzina trake - ra~unski vek trajanja

- Belt conveyor capacity - Roll diameter - Dynamic carrying power - Belt speed - Calculating bearing life

5 6 7

9000 8000

8

108

9

7000 6000 5000

10

1 C Tip leàja (kN) Bearing type

v (m/s)

4000

20 4800

6310/ 50

3350

6308/ 40

2280

6306/ 30

1760

6305/ 25

4

0.8 1

3000

2000

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Q(t/h)

30

2 40 3

1340

6304/ 20

1060

6303/ 17

LH

4 5 6 7 8

50 60 70 80 90

2

100

1000 900

700 600 500

400

300

PRIMER: 1. Kapacitet transportera Q= 68000 t/h 2. Leàj 6306, osovina d=30mm, mo} no{enja C= 22.8 kN 3. Brzina trake v= 5 m/s 4. Pre~nik valjka D= 159 mm Iz nomograma se dobija prose~an ra~unski vek trajanja leàjeva LH=47500 sati.

EXAMPLE: 1. Belt conveyor capacity Q=68000 t/h 2. Bearing 6306, shaft diameter 30 mm, dynamic carrying power C= 22.8 kN 3. Belt speed v= 5 m/s 4. Roll diameter D=159 mm In nomogram is given arithmetical bearing life LH=47500 hours

VA@I ZA SLEDE]E USLOVE

VALIDITY FOR FOLLOWING CONDITIONS: 1. For bearings in carrying rolls out of loading places, only. 2. For idlers with 3 equal rolls and the biggest angle on side rolls 30o. 3. The biggest distance between idlers is 1250 mm for belt widths. 4. Other explotation conditions are like to open pits and deposit srores.

1. Samo za leàjeve u gornjim nose}im valjcima van usipnih mesta. 2. Za slog od 3 jednaka valjka i najve}im uglom bo~nih valjaka od 30o. 3. Za najve}e rastojanje izme|u slogova valjaka 1250 mm za sve {irine traka. 4. Ostali eksploatacioni uslovi sli~ni kao na povr{inskim kopovima i deponijama.

200

8

150

200

300

400

500

CH

800

GLATKI VALJCI Flat Rolls 9

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GV

tip GV

type FLAT CARRYING ROLLS

L2 L1

d

D

L

a b c

PRE^NIK VALJKA [IRINA TRAKE BELT WIDTH (mm)

B -2

300 400 500 650 800

300 400 500 650 800

400 500 650 800

650 800 1000 1200

800 1000 1200

Pre~nik osovine Shaft diameter d (mm)

B-3 300 400 500 650 800 1000 1200 300 400 500 650 800 1000 1200 400 500 650 800 1000 1200 1400 650 800 1000 1200 1400 1600 1800 800 1000 1200 1400 1600 1800 2000

17 6303

20 6304

25

ROLL DIAMETER DIMENZIJE U

(mm) DIMENSIONS IN a c12

12

15

18

b

8

10

10

c

11

13

13

6305

30 6306

22

10

13

40

32

12

16

6308

Ø 63.5

Ø89 89

Ø108 108

MASA-MASS (kg)

MASA-MASS (kg)

MASA-MASS (kg)

obrtnih delova turning parts

ukupna


ukupna


ukupna

1.42 1.55 1.73 1.96 2.24

1.81 2.00 2.25 2.58 3.00

2.31 2.58 2.92 3.38 3.80

2.68 3.03 3.45 4.05 4.61

3.35 3.77 4.30 4.98 5.69 6.56

3.80 4.29 4.92 5.74 6.58 7.62

1.29 1.41 1.58 1.80 2.09

1.70 1.90 2.29 2.56 3.04

2.52 2.13 3.73 3.52 3.97

3.12 3.37 3.99 4.47 5.20

2.75 3.02 3.36 3.80 4.25

3.68 4.12 4.67 5.38 6.10

4.40 4.84 5.28 5.86 6.30 6.78 7.26

6.37 7.22 8.07 9.19 10.05 10.96 11.88

3.82 4.23 4.75 5.42 6.00 6.87 4.52 4.93 5.44 6.10 6.78 7.65 8.32 4.61 5.28 5.95 6.82 7.49 8.21 8.94 5.79 6.46 7.34 8.00 8.73 9.45 10.27

4.33 4.87 5.53 6.40 7.30 8.43 5.47 6.05 6.77 7.71 8.65 9.88 10.82 6.60 7.68 8.76 10.17 11.25 12.42 13.58 10.40 11.78 13.58 14.95 16.44 17.92 19.62

(mm ) D

L

L1

L2

132 160 200 250 315 380 465 132 160 200 250 315 380 465 160 200 250 315 380 465 530 250 315 380 465 530 600 670 315 380 465 530 600 670 750

138 166 206 256 321 386 471 138 166 206 256 321 386 471 166 206 256 321 386 471 536 256 321 386 471 536 606 676 323 388 473 538 608 678 758

154 182 222 272 337 402 487 158 186 226 276 341 406 491 186 226 276 341 406 491 556 276 341 406 491 556 626 696 347 412 497 562 632 702 782

10

total

total

total

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GLATKI NOSE]I VALJCI

tip GV type

FLAT CARRYING ROLLS

L2 L1

d

D

L

a b c PRE^NIK VALJKA [IRINA TRAKE BELT WIDTH (mm)

B -2

B-3

400 500 650 800 400 500 650 800

650 800 1000 1200 650 800 1000 1200 650 800 1000 1200 1400 1600 1800 650 800 1000 1200 1400 1600 1800 2000 800 1000 1200 1400 1600 1800 2000

650 800 1000 1200

650 800 1000 1200

800 1000 1200

800 1000 1200

800 1000 1200 1400 1600 1800 2000


17 6303

20 6304

25


(mm) DIMENSIONS IN a c12

b

c

12

8

11

15

10

13

18

10

13

6305

30 6306

40 6308

50 6310

22

32

32

10

12

12

13

16

16

Ø 133

Ø159

Ø194

MASA-MASS (kg)

MASA-MASS (kg)

MASA-MASS (kg)



total


7.88 9.02 10.16 11.64 9.06 10.17 11.28 12.73 13.85 15.04 16.24

8.74 10.00 11.40 13.10 10.17 11.55 12.94 14.75 16.13 17.62 19.11

18.3 20.1 21.8

20.8 22.8 24.9

10.88 12.40 14.40 15.92 17.56 19.20 21.07 13.80 15.62 18.00 19.82 21.78 23.74 25.97

18.8 20.6 22.3 24.4

22.3 24.5 26.7 29.2

20.3 22.0 23.8 25.8

26.5 29.0 31.5 34.4

19.90 22.45 25.79 22.85 24.07 26.29 28.57

(mm ) D

L

L1

L2

250 315 380 465 250 315 380 465 250 315 380 465 530 600 670 250 315 380 465 530 600 670 750 315 380 465 530 600 670 750

256 321 386 471 256 321 386 471 256 321 386 471 536 606 676 256 321 386 471 536 606 676 756 323 388 473 538 608 678 758

272 337 402 487 276 341 406 491 276 341 406 491 556 626 696 276 341 406 491 556 626 696 776 347 412 497 562 632 702 782

315 380 465 530 600 670 750

323 388 473 538 608 678 758

347 412 497 562 632 702 782

11

ukupna total

5.70 6.54 7.39 8.51 5.72 6.97 7.57 8.68 7.01 7.85 8.68 9.88 10.81

6.32 7.30 8.28 9.57 6.50 7.75 8.78 10.00 8.33 9.44 10.54 12.20 13.11

5.91 6.74 7.57 8.66 9.49 10.39 11.28

7.90 9.14 10.38 12.01 13.25 14.59 15.93

7.68 8.54 9.63 10.46 11.36 12.25 13.28

11.76 13.86 15.88 17.42 19.07 20.73 22.63

8.85 9.97 11.42 12.53 13.73 14.92 16.28 9.20 10.31 11.77 12.88 14.08 15.27 16.64

9.80 10.63 11.72 12.55 13.45 14.34 15.36

17.57 19.85 22.82 19.58 21.00 22.43 24.05

19.14 13.25 14.70 15.82 17.01 18.21 19.58

ukupna

ukupna total

ZZZRNWREDUFRUV

GLATKI NOSE]I VALJCI

L2 L1

d

D

L

a b c



B-1 300 400 500 650 800 1000 1200 300 400 500 650 800 1000 1200 400 500 650 800 1000 1200 1400 650 800 1000 1200 1400 1600 1800 800 1000 1200 1400 1600 1800 2000

17 6303

20 6304

25

DIMENZIJE U (mm) DIMENSIONS IN a c12

12

15

18

b

10

12

12

c

13

15

15

6305

30 6306

40 6308

Ø 63. 5

Ø89

Ø108

MASA-MASS (kg)

MASA-MASS (kg)

MASA-MASS (kg)




(mm ) D ROLL DIAMETER

22

32

10

14

15

18

L

L1

L2

400 500 600 750 950 1150 1400 400 500 600 750 950 1150 1400 500 600 750 950 1150 1400 1600 750 950 1150 1400 1600 1800 2000

406 506 606 756 956 1156 1406 406 506 606 756 956 1156 1406 506 606 756 956 1156 1406 1606 756 956 1156 1406 1606 1806 2006

426 526 626 776 976 1176 1426 430 530 630 780 980 1180 1430 530 630 780 980 1180 1430 1630 780 980 1180 1430 1630 1830 2030

650 1150 1400 1600 1800 2000 2200

958 1158 1408 1608 1808 2008 2208

986 1186 1536 1636 1836 2036 2236

12

ukupna total

2.63 3.08 3.53 4.20 5.01

3.56 4.21 4.86 5.83 7.13

2.49 2.93 3.36 4.02 4.89

3.48 4.22 4.96 6.06 7.53

ukupna total

ukupna total

4.62 5.30 6.32 7.68 9.04

5.68 6.56 7.86 9.63 11.39

6.94 7.99 9.57 11.70 13.80 16.40

8.07 9.32 11.20 13.70 16.20 19.40

4.84 5.52 6.54 7.73 9.26

6.22 7.20 8.86 10.50 12.40

5.05 5.75 6.77 8.15 9.53

7.42 8.51 10.16 12.34 14.52

7.80 9.16 10.52 12.23 13.59 14.95 16.31

12.93 15.55 18.18 21.46 24.08 26.70 29.33

7.31 8.33 9.88 11.94 14.01 16.58 8.01 9.04 10.58 12.64 14.70 17.28 19.34 9.76 11.82 13.88 16.45 18.51 20.57 22.63

8.86 10.18 12.18 14.84 17.00 10.81 10.39 11.84 14.00 16.90 19.79 23.40 26.31 14.91 18.23 21.56 25.71 31.09 36.47 41.85

12.33 14.39 16.97 19.03 21.09 23.15 25.21

23.86 28.09 33.39 37.63 41.87 46.10 50.34

ZZZRNWREDUFRUV

GLATKI POVRATNI VALJCI tip GV type FLAT RETURNING ROLLS

L2 L1

d

D

L

a b c



B-1 650 800 1000 1200 650 800 1000 1200 650 800 1000 1200 1400 1600 1800 650 800 1000 1200 1400 1600 1800 2000 800 1000 1200 1400 1600 1800 2000 800 1000 1200 1400 1600 1800 2000

17 6303

20 6304

25

DIMENZIJE U (mm) DIMENSIONS IN a c12 12

15

18

b

10

12

12

c

13

15

15

6305

30 6306

40 6308

50 6310

Ø 133

Ø159

Ø194 194

MASA-MASS (kg)

MASA-MASS (kg)

MASA-MASS (kg)





22

12

15

32

14

18

32

14

18

ukupna

L

L1

L2

750 950 1150 1400 750 950 1150 1400

756 956 1156 1406 756 956 1156 1406

776 976 1176 1426 780 980 1180 1430

12.24 14.90 17.52 20.81 11.79 15.10 17.70 20.50

13.93 16.91 19.90 23.72 14.28 17.81 20.98 24.37

750 950 1150 1400 1600 1800 2000 750 950 1150 1400 1600 1800 2000 2200 950 1150 1400 1600 1800 2000 2200 950 1150 1400 1600 1800 2000 2200

756 956 1156 1406 1606 1806 2006 756 956 1156 1406 1606 1806 2006 2206 958 1158 1408 1608 1808 2008 2208 958 1158 1408 1608 1808 2008 2208

780 980 1180 1430 1630 1830 2030 780 980 1180 1430 1630 1830 2030 2230 986 1186 1436 1636 1836 2036 2236 986 1186 1436 1636 1836 2036 2236

13.42 15.98 18.92 21.74 24.30

16.82 20.21 23.62 27.85 31.24

12.31 14.87 17.43 20.63 23.19 25.75 28.31

17.46 21.28 25.10 29.88 33.71 37.53 41.35

15.84 18.40 21.60 24.16 26.72 29.28 31.84 17.92 20.48 23.68 26.24 28.80 31.36 33.92

27.37 32.11 38.03 42.77 47.51 52.25 56.98 28.11 32.17 37.26 41.32 45.38 49.44 53.50

13

total

ukupna total

16.6 20.1 23.6 28.0

18.9 22.9 26.9 32.0

17.61 21.03 24.45 28.73 32.15 35.57 38.99

20.81 25.06 29.31 34.63 38.88 45.13 48.38

19.70 23.12 27.41 30.83 34.25 37.67 41.09 20.06 23.48 27.75 31.17 34.59 38.01 41.43 23.00 26.42 30.69 34.11 37.53 40.95 44.37

25.75 30.43 32.29 36.97 41.65 46.33 51.01 31.57 37.17 44.16 49.76 55.36 60.96 66.56 33.20 38.12 44.28 49.20 54.13 59.05 63.97

ukupna total

45.3 50.3 55.5

52.3 58.2 64.1

45.9 50.9 56.0 61.1

55.8 62.0 68.3 74.5

47.4 52.5 57.5 62.6

64.8 71.9 79.1 86.2

ZZZRNWREDUFRUV

GLATKI POVRATNI VALJCI tip GV type FLAT RETURNING ROLLS

B 2

B3

OBLICI SLOGOVA VALJAKA - The Forms of Roll Idlers

GLATKI VALJCI su najjeftiniji i naj~e{}e primenjivani tip valjaka. Ugra|uju se na trakastim transporterima u skoro svim uslovima eksploatacije (rudarstvo, procesna tehnika, prehrambena industrija, hemijska industrija itd., osim u slu~aju specijalnih zahteva: amortizacija udara na usipnim mestima, problemi sa jako lepijivim materijalom itd. lz kataloga je mogu}e izabrati valjke u zavisnosti od {irine trake, za sve oblike slogova (korita trake). Upotrebijena oznaka B1 ozna~ava ravnu traku. Oznaka B2 odnosi se na koritast oblik profila trake, oblikovan sa dva valjka. Ugao nagiba nose}ih valjaka je naj~e{}e 10° -15°. Oznaka B3 odnosi se na koritast oblik profila trake oblikovan sa 3 valjka. Ugao nagiba krajnjih valjaka zavisi od vrste transportovanog materijala, odnosno od nasipnog ugla materijala u pokretu. Naj~e{}e primenjivani uglovi su 15°, 20° 30° i 36°. * NAPOMENA: Radi smanjenja mase valjaka, za sna`ne transportere, srednji deo osovine valjka izraden je od cevi. Napomena se odnosi na valjke sa osovinom d=50 mm i duìnom L> 530 mm.

FLAT ROLLS are the cheapest and the most usual used type of rolls. They are mounted on belt conveyors and used in nearly all conditions of exploitation (mining, process technique, food industry chemical industry etc), except in case of specific requirements: shocks amortization at loading places, problems with very adhesive materials etc. From catalogue it is possible to chose rolls in dependence of belt width, for all forms of roll idlers (belt trough). Mark B1 relates to flat belt. Mark B2 relates to trough form of belt profile formed with two rolls. Incline carrying rolls for angle 10° to 15°. Mark B3 relates to trough form of belt profile formed with three rolls. Side rolls, in depends of transported material are inclined according loading angle of material. The most used angles are 15, 20, 25°, 30° and 36°. * NOTE: To decrease roll mass, middle part of roll shaft is made of tube. Note relates to rolls with shaft diameter d=50 mm and length L >=530mm.

Primer za izbor valjka:

Roll choice example:

GLATKI VALJAK PRE^NIKA D=159mm, DU@INE L=530mm i PRE^NIKA OSOVINE d=25mm OZNAÂVA SE:

FLAT ROLL WITH ROLL DIAMETER D=159mm,LENGTH L=530mm AND SHAFT DIAMETER d=25mm IS MARKED:

GV Ø159/25 x 530 JUS M.D2.070

14

ZZZRNWREDUFRUV

B1

GLATKO GUMIRANI VALJCI Flat Rubbered Rolls 15

ZZZRNWREDUFRUV

GGV

tip GGV type

FLAT RUBBERED CARRYING ROLLS

L2 L1

d

D

L

a b c

PRECNIK VALJKA [IRINA TRAKE BELT WIDTH (mm)

B -2

300 400 500 650 800

300 400 500 650 800

400 500 650 800

650 800 1000 1200

800 1000 1200


B-3 300 400 500 650 800 1000 1200 300 400 500 650 800 1000 1200 400 500 650 800 1000 1200 1400 650 800 1000 1200 1400 1600 1800 800 1000 1200 1400 1600 1800 2000

17 6303

20 6304

25


12

b

8

c

11

15

10

13

18

10

13

22

10

13

6305

30 6306

40 6308

Ø 89

Ø108 108

Ø133 133

MASA-MASS (kg)

MASA-MASS (kg)

MASA-MASS (kg)





32

12

16

L

L1

L2

132 160 200 250 315 380 465 132 160 200 250 315 380 465 160 200 250 315 380 465 530 250 315 380 465 530 600 670

138 166 206 256 321 386 471 138 166 206 256 321 386 471 166 206 256 321 386 471 536 256 321 386 471 536 606 676

154 182 222 272 337 402 487 154 182 222 272 337 402 487 186 226 276 341 406 491 556 276 341 406 491 556 626 696

315 380 465 530 600 670 750

323 388 473 538 608 678 758

347 412 497 562 632 702 782

16

ukupna total

1.84 2.06 2.36 2.75 3.24 3.73

2.23 2.51 2.88 3.37 3.00 4.62

1.71 1.92 2.21 2.59 3.09 3.58

2.12 2.41 2.92 3.35 4.04 4.72

ukupna total

2.79 3.19 3.68 4.34 4.96

3.17 3.64 4.23 5.01 5.77

3.00 3.34 3.89 4.48 5.13 5.96 3.24 3.63 4.12 4.76 5.41 6.25 6.89 5.16 5.80 6.44 7.28 7.92 8.61 9.31

3.61 3.98 4.75 5.43 6.35 7.46 4.17 4.73 5.43 6.34 7.26 8.45 9.36 7.13 8.18 9.23 10.61 11.67 12.79 13.94

ukupna total

4.75 5.53 6.53 7.56 8.85

5.27 6.15 7.29 8.45 9.91

5.21 5.68 6.67 7.87 9.16

5.85 6.76 7.95 9.17 10.72

5.91 6.67 7.65 8.65 9.94 10.93 5.84 6.83 7.82 9.11 10.09 12.16 13.24

7.03 8.00 9.26 10.52 12.17 13.43 7.83 9.23 10.63 12.46 13.86 15.37 16.87

7.34 8.33 9.63 10.61 11.68 12.75 13.96

11.95 13.65 15.87 17.56 19.39 21.22 23.31

ZZZRNWREDUFRUV

GLATKO GUMIRANI NOSE]I VALJCI

tip GGV type

FLAT RUBBERED CARRYING ROLLS

L2 L1

d

D

L


B-2

650 800

650 800 1000 1200

650 800 1000 1200

800 1000 1200

800 1000 1200


B-3 650 800 1000 1200 650 800 1000 1200 1400 1600 1800 650 800 1000 1200 1400 1600 1800 2000 800 1000 1200 1400 1600 1800 2000 800 1000 1200 1400 1600 1800 2000

20 6304

25 6305

30 6306

(mm ) D DIMENZIJE U (mm) DIMENSIONS IN a c12 15

18

22

b

10

10

10

c

13

13

13

40 6308

50 6310

Ø 159

Ø194 194

MASA-MASS (kg)

MASA-MASS (kg)



ROLL DIAMETER

32

32

12

12

16

16

ukupna

L

L1

L2

250 315 380 465 250 315 380 465 530 600 670 250 315 380 465 530 600 670 750 315 380 465 530 600 670 750

256 321 386 471 256 321 386 471 536 606 676 256 321 386 471 536 606 676 756 323 388 473 538 608 678 758

276 341 406 491 276 341 406 491 556 626 696 276 341 406 491 556 626 696 776 347 412 497 562 632 702 782

7.27 8.74 9.22 11.56 8.56 9.80 11.04 12.76 14.09 15.42 16.75 7.46 8.69 9.23 11.54 12.77 14.11 15.43

8.05 9.70 11.14 12.88 9.88 11.39 12.89 14.88 16.38 18.00 19.62 9.45 11.09 12.74 14.89 16.53 18.31 20.08

9.63 10.89 12.51 13.75 15.08 16.40 17.93

315 380 465 530 600 670 750

323 388 473 538 608 678 758

347 412 497 562 632 702 782

11.75 12.98 14.60 15.84 17.17 18.49 20.01

17

total

ukupna total

13.35 15.11 17.42 19.20

14.74 16.77 19.44 21.48

13.71 16.21 18.76 20.70 22.79 24.88 27.28

12.03 13.80 16.11 17.88 19.78 21.68 23.85 12.38 14.14 16.46 18.23 20.13 22.03 24.21

14.06 16.23 19.09 21.27 23.61 25.96 28.64 16.98 19.45 22.69 25.17 27.83 30.50 33.54

19.52 22.21 25.70 22.86 24.72 23.75 28.70

15.32 17.08 19.39 21.17 23.06 24.97 27.15

23.08 26.28 30.48 28.20 30.62 33.05 35.84

ZZZRNWREDUFRUV

GLATKO GUMIRANI NOSE]I VALJCI

tip GGV type

FLAT RUBBERED RETURNING ROLLS

L2 L1

d

D

L



B-1 300 400 500 650 800 1000 1200 300 400 500 650 800 1000 1200 400 500 650 800 1000 1200 1400 650 800 1000 1200 1400 1600 1800 800 1000 1200 1400 1600 1800 2000

17 6303

20 6304

25


12

b

10

c

13

15

12

15

18

12

15

22

12

15

6305

30 6306

40 6308

Ø 89

Ø108

Ø133

MASA-MASS (kg)

MASA-MASS (kg)

MASA-MASS (kg)





32

14

18

L

L1

L2

400 500 600 750 950 1150 1400 400 500 600 750 950 1150 1400 500 600 750 950 1150 1400 1600 750 950 1150 1400 1600 1800 2000

406 506 606 756 956 1156 1406 406 506 606 756 956 1156 1406 506 606 756 956 1156 1406 1606 756 956 1156 1406 1606 1806 2006

426 526 626 776 976 1176 1426 430 530 630 780 980 1180 1430 530 630 780 980 1180 1430 1630 780 980 1180 1430 1630 1830 2030

950 1150 1400 1600 1800 2000 2200

958 1158 1408 1608 1808 2008 2208

986 1186 1436 1636 1836 2036 2236

18

ukupna total

3.90 4.67 5.43 6.58 8.03 9.54

4.83 5.80 6.76 8.22 10.15 12.06

3.76 4.52 5.26 6.40 7.90 8.40

4.75 5.81 6.86 8.44 10.55 12.65

ukupna total

6.15 7.13 8.61 10.58 12.55

7.21 8.39 10.15 12.53 14.90

6.37 7.35 8.83 10.63 12.77 15.23 6.59 7.58 9.06 11.05 13.04 15.50 17.48 10.09 12.06 14.03 16.51 18.48 20.45 22.42

7.75 9.03 11.15 13.40 15.81 19.12 8.95 10.34 12.45 15.24 18.03 21.54 24.35 15.22 18.45 21.69 25.74 28.97 32.20 35.44

ukupna total

10.94 13.26 16.37 19.45 23.29

12.27 14.89 18.37 21.86 26.29

11.28 13.57 16.61 19.67 23.45

13.13 15.87 19.51 22.66 27.70

11.99 14.27 17.31 20.36 24.17 27.21 13.45 16.49 19.54 23.34 26.38 29.43 32.47

14.79 17.69 21.57 25.45 30.29 34.18 18.60 22.90 27.22 32.60 38.96 45.33 51.69

17.00 20.05 23.86 27.03 29.95 32.99 36.04

28.53 33.75 40.28 45.50 50.73 55.94 61.17

ZZZRNWREDUFRUV

GLATKO GUMIRANI POVRATNI VALJCI

tip GGV type

FLAT RUBBERED RETURNING ROLLS

L2 L1

d

D

L



B-1 650 800 1000 1200 650 800 1000 1200 1400 1600 1800 650 800 1000 1200 1400 1600 1800 2000 800 1000 1200 1400 1600 1800 2000 800 1000 1200 1400 1600 1800 2000

20 6304

25 6305

30

(mm ) D DIMENZIJE U (mm) DIMENSIONS IN a c12

b

c

15

12

15

18

22

12

12

15

15

6306

40 6308

50 6308

Ø 89

Ø108 108

MASA-MASS (kg)

MASA-MASS (kg)



ROLL DIAMETER

32

32

14

14

18

18

ukupna

L

L1

L2

750 950 1150 1400 750 950 1150 1400 1600 1800 2000

756 956 1156 1406 756 956 1156 1406 1606 1806 2006

780 980 1180 1430 780 980 1180 1430 1630 1830 2030

16.44 20.99 24.83 29.49 18.07 21.87 25.65 30.42 34.22 38.02 41.82

18.93 23.70 28.11 32.40 21.47 26.10 30.75 36.53 41.16 45.79 50.42

750 950 1150 1400 1600 1800 2000 2200 950 1150 1400 1600 1800 2000 2200

756 956 1156 1406 1606 1806 2006 2206 958 1158 1408 1608 1808 2008 2208

780 980 1180 1430 1630 1830 2030 2230 988 1188 1438 1638 1838 2038 2238

16.96 20.76 24.56 29.31 33.11 36.91 40.71

22.11 27.17 32.23 38.56 43.63 48.69 53.75

21.73 25.53 30.28 34.08 37.88 41.68 45.48

950 1150 1400 1600 1800 2000 2200

958 1158 1408 1608 1808 2008 2208

988 1188 1438 1638 1838 2038 2238

23.81 27.61 32.36 36.16 39.96 43.76 47.56

19

total

ukupna total

30.62 36.05 42.86 48.29

34.65 40.91 48.76 55.03

33.26 39.24 46.71 52.69 58.67 64.65 70.62

29.29 34.72 41.54 46.97 52.41 57.85 63.29 29.65 35.08 41.88 47.32 52.75 58.19 63.63

35.34 42.03 46.42 53.12 59.81 66.51 73.21 41.16 48.77 58.29 65.91 73.52 81.14 88.76

34.00 39.30 45.94 51.24 56.54 61.84 67.14

32.59 38.02 44.82 50.25 55.69 61.13 66.57

42.79 49.72 58.41 65.34 72.29 79.23 86.17

ZZZRNWREDUFRUV

GLATKO GUMIRANI POVRATNI VALJCI

B2

B3


OBLICI SLOGOVA VALJAKA - The Forms of Roll idlers

Osnovni valjak GLATKO GUMIRANIH VALJAKA je standardni glatki vaijak. Debljina gumene obloge naj~e{}e se bira tako da se dobije prvi ve}i standardni pre~nik valjka. Primenjuju se za amortizaciju udara na usipnim mestima i to kada se transportuje materijal manje granulacije. lz kataloga je mogu}e izabrati valjke u zavisnosti od {irine trake, za sve oblike slogova (korita trake). Upotrebljena oznaka B1 ozna~ava ravnu traku. Oznaka B2 odnosi se na koritast oblik profila trake, oblikovan sa dva valjka. Ugao nagiba nose}ih valjaka je naj~e{}e 10°-15°. Oznaka B3 odnosi se na koritast oblik profila trake oblikovan sa 3 valjka. Ugao nagiba krajnjih valjaka zavisi od vrste transportovanog materijala, odnosno od nasipnog ugIa materijala u pokretu. Naj~e{}e primenjivani uglovi su 15° 20° 30° i 36°. * NAPOMENA: Radi smanjenja mase valjaka, za sna`ne transportere, srednji deo osovine valjka izra|uje se od cevi. Napomena se odnosi na valjke sa osovinom d=50mm i duìnom L>= 530mm.

From catalogue, it is possible to chose rolls in dependence belt width, for all forms of roll idlers (belt trough). Mark B1 relates to flat belt. Mark B2 relates to trough form of belt profile formed with two rolls. Incline carrying rolls for angle 10° to 15 15°.. Mark B3 relates to trough form of belt profile formed with three rolls. Side rolls, in depends of transported material are inclined according Loading angle of material. The most used angles are 15°, 20°, 25° 30° and 36°.

* NOTE: To decrease roll mass, middle part of roll shaft is made of tube. Note relates to rolls with shaft diameter d=50 mm and length L>=53Omm


Primer za izbor valjka: GLATKO GUMIRANI VALJAK PRE^NIKA D=194mm, L=1800mm I OSOVINE d=30mm, OZNAÂVA SE:

Main roll of FLAT RUBBERED ROLLS is standard flat roll. Rubber cover thickness is usually chosen such to get first higher standard roll diameter. It is used for shock amortization at loading places when less granulation of material transported.

DU@INE

FLAT RUBBERED ROLL WITH ROLL DIA 194 mm, LENGTH L=1800mm AND SHAFT DIA 30mm IS MARKED:

GGV Ø194/30X1800

20

ZZZRNWREDUFRUV

B 1

AMORTIZUJU]I VALJCI SA PRSTENOVIMA Amortizing Rolls with Rubber Rings 21

ZZZRNWREDUFRUV

AVP

AMORTIZING ROLLS WITH RUBBER RINGS

tip AVP type

L2 L1

d

D

L

a

b C

[IRINA TRAKE BELT WIDTH

Pre~nik osovine Shaft diameter

PRE^NIK VALJKA Ø108 108

Ø133 133

Ø159 159

MASA-MASS (kg)

MASA-MASS (kg)

MASA-MASS (kg)

(mm ) D ROLL DIAMETER DIMENZIJE U

400 500 650 800

400 500 650 800

650 800 1000

650 800 1000 1200

800 1000 1200

B-3 400 500 650 800 1000 1200 400 500 650 800 1000 1200 650 800 1000 1200 1400 1600 650 800 1000 1200 1400 1600 1800 2000 800 1000 1200 1400 1600 1800 2000

a c12

b

c

17 6303

12

8

11

20 6304

15

10

13

18

10

13

25 6305

30 6306

22

10

13

32

12

16

40 6308

L

L1

L2

160 200 250 315 380 465 160 200 250 315 380 465 250 315 380 465 530 600 250 315 380 465 530 600 670 750 315 380 465 530 600 670 750

166 206 256 321 386 471 166 206 256 321 386 471 256 321 386 471 536 606 256 321 386 471 536 606 676 756 323 388 473 538 608 678 758

182 222 272 337 402 487 186 226 276 341 406 491 286 341 406 491 556 626 276 341 406 491 556 626 696 776 347 412 497 562 632 702 782

ukupna

2.38 2.72 3.26 3.85 4.44 5.27 2.54 2.57 3.10 3.70 4.29 5.12

2.83 3.24 3.88 4.61 5.33 6.33 2.73 3.28 3.86 4.65 5.43 6.52

22

total

5 6 8 10 12 15 5 6 8 10 12 15


ukupna

4.80 5.59 6.44 7.62 5.03 5.87 6.72 7.89 8.74

5.66 6.54 7.67 9.18 6.34 7.45 8.57 10.10 11.22

8 10 12 15 8 10 12 15 17

6.07 6.91 7.75 8.93 9.71 10.85 11.73

8.04 9.29 10.54 12.26 13.52 15.03 16.35

8 10 12 15 17 20 22

total

broj prstenova number of rings

B -2

d (mm)



DIMENSIONS IN

(mm)


(mm) obrtnih delova turning parts

ukupna

9.47 10.90 12.89 14.32 15.79

11.08 12.77 15.13 16.82 18.58

8 10 13 15 17

8.65 10.07 12.06 13.49 14.95 16.44 18.01 9.16 10.58 12.58 13.99 15.48 16.95 18.52

11.05 12.88 15.42 17.25 19.17 21.07 23.15 13.77 15.90 18.83 20.95 23.19 25.42 27.86

8 10 13 15 17 19 21 8 10 13 15 17 19 21

total

ZZZRNWREDUFRUV

AMORTIZUJU]I VALJCI SA GUMENIM PRSTENOVIMA


tip AVP type

L2 L1

d

D

L

a

b C

[IRINA TRAKE BELT WIDTH


PRE^NIK VALJKA Ø194 194

Ø215 215

Ø250 250

MASA-MASS (kg)

MASA-MASS (kg)

MASA-MASS (kg)

(mm ) D ROLL DIAMETER DIMENZIJE U

800 1000

800 1000 1200

800 1000 1200

800 1000 1200

B-3 800 1000 1200 1400 1600 800 1000 1200 1400 1600 1800 2000 800 1000 1200 1400 1600 1800 2000 800 1000 1200 1400 1600 1800 2000

d (mm)

25 6305

30 6306

40 6308

50 6310

a c12

18

22

32

32

b

10

10

12

12

c

13

13

16

16

L

L1

L2

315 380 465 530 600 315 380 465 530 600 670 750 315 380 465 530 600 670 750 315 380 465 530 600 670 750

321 386 471 536 606 321 386 471 536 606 676 756 323 388 473 538 608 678 758 323 388 473 538 608 678 758

341 406 491 556 626 341 406 491 556 626 696 776 347 412 497 562 632 702 782 347 412 497 562 632 702 782

12.58 14.87 17.53 19.19 21.54 11.47 13.76 16.31 17.87 20.23 21.85 24.33 12.42 14.73 17.28 18.84 21.21 22.80 25.31 14.53 16.82 19.37 20.93 23.29 24.91 27.39

ukupna total

23

14.17 16.73 19.65 21.48 24.12 13.87 16.57 19.66 21.63 24.43 26.51 29.50 16.49 20.05 23.50 25.81 28.92 31.30 34.66 22.31 26.04 30.47 27.96 30.85 33.01 36.08

6 8 10 11 13 6 8 10 11 13 14 16 6 8 10 11 13 14 16 6 8 10 11 13 14 16


ukupna total


ukupna total


B -2



DIMENSIONS IN

(mm)


(mm)

14.75 17.79 19.59 21.47 24.31 26.31

17.56 21.14 23.35 25.67 28.96 31.46

7 9 10 11 13 14

15.72 18.76 20.56 22.44 25.28 27.28

21.04 25.01 27.53 30.15 33.76 36.64

7 9 10 11 13 14

20.65 25.66 28.45 31.31 36.12 39.11

25.97 31.92 35.42 39.02 44.60 48.46

6 8 9 10 12 13

17.81 20.85 22.65 24.53 27.37 29.36

27.03 31.95 29.68 32.08 35.46 38.05

7 9 10 11 13 14

22.75 27.75 30.54 33.41 38.21 41.19

31.96 38.85 37.57 40.95 46.30 49.88

6 8 9 10 12 13

ZZZRNWREDUFRUV



tip AVP type

L2 L1

d

D

L

a

b C

PRE^NIK VALJKA

DIMENZIJE U (mm)

400 500 650 800 400 500 650 800 1000 650 800 1000 1200 1400 650 800 1000 1200 1400 1600 1800 800 1000 1200 1400 1600 1800 2000

Ø133 133

Ø159 159

MASA-MASS (kg)

MASA-MASS (kg)

MASA-MASS (kg)

DIMENSIONS IN

(mm)

B -1

Ø108 108


d (mm)

a c12

b

c

17 6303

12

10

13

20 6304

15

12

15

18

12

15

25 6305

30 6306

22

12

15

40 6308

32

14

18

L 500 600 750 950 500 600 750 950 1150 750 950 1150 1400 1600 750 950 1150 1400 1600 1800 2000 950 1150 1400 1600 1800 2000 2200

L1 506 606 756 956 506 606 756 956 1156 756 956 1156 1406 1606 756 956 1156 1406 1606 1806 2006 958 1158 1408 1608 1808 2008 2208

L2 526 626 776 976 530 630 780 980 1180 780 980 1180 1430 1630 780 980 1180 1430 1630 1830 2030 988 1188 1438 1638 1838 2038 2238


5.62 6.69 8.13 9.87 5.47 6.52 7.95 9.75 11.71

24

ukupna total

6.75 8.02 9.76 11.99 6.76 8.12 10.00 12.39 14.94

16 20 25 31 16 20 25 31 38


11.61 14.00 16.93 11.84 14.42 17.20 20.50 23.26 12.87 15.43 18.19 21.50 24.26 27.02 29.58

ukupna total

13.93 16.77 20.07 15.23 18.61 22.19 26.53 30.13 18.00 21.82 25.85 30.73 34.75 38.77 42.60

35 31 38 25 31 38 46 53 25 31 38 46 53 60 66


ukupna total




BELT WIDTH


[IRINA TRAKE

23.14 27.07 32.65 36.59 22.32 26.25 31.82 35.76 40.06 44.37 22.83 26.76 32.34 33.28 40.58 44.89 48.83

28.73 33.93 41.08 48.34 55.96 63.59 34.36 40.46 48.76 54.88 61.37 67.85 73.96

27 32 40 45 51 57 27 32 40 45 51 57 62

ZZZRNWREDUFRUV



tip AVP type

L2 L1

d

D

L

a

b C

PRE^NIK VALJKA

DIMENZIJE U (mm)

800 1000 1200 1400 800 1000 1200 1400 1600 1800 800 1000 1200 1400 1600 1800 2000 800 1000 1200 1400 1600 1800 2000

Ø215 215

Ø250 250

MASA-MASS (kg)

MASA-MASS (kg)

MASA-MASS (kg)

DIMENSIONS IN

(mm)

B -1

Ø194 194


d (mm)

a c12

b

c

25 6305

18

12

15

30 6306

22

12

15

40 6308

32

14

18

50 6310

32

14

18

L

L1

L2


950 1150 1400 1600 950 1150 1400 1600 1800 2000 950 1150 1400 1600 1800 2000 2200 950 1150 1400 1600 1800 2000 2200

956 1156 1406 1606 956 1156 1406 1606 1806 2006 958 1158 1408 1608 1808 2008 2208 958 1158 1408 1608 1808 2008 2208

980 1180 1430 1630 980 1180 1430 1630 1830 2030 988 1188 1438 1638 1838 2038 2238 988 1188 1438 1638 1838 2038 2238

31.66 37.12 44.72 50.21 30.55 36.03 43.82 49.09 55.31 60.78 31.52 37.01 44.58 50.06 56.27 61.75 67.96 33.61 39.08 46.66 52.15 58.35 63.84 70.05

25

ukupna

35.89 42.22 50.85 57.15 36.96 43.70 52.86 55.62 67.08 73.82 43.05 50.72 61.02 68.67 77.06 84.73 93.11 43.79 50.77 60.25 67.22 74.94 81.92 89.63

total

21 25 31 35 21 25 31 35 40 44 21 25 31 35 40 44 49 21 25 31 35 40 44 49


ukupna

40.21 48.28 54.74 61.21 67.66

47.88 57.53 65.26 72.98 80.70

23 28 32 36 40

41.18 49.25 55.72 62.17 68.63 75.09

54.89 65.68 74.33 82.96 91.60 100.23

43.26 51.33 57.79 64.25 70.71 77.17

54.95 64.92 72.87 80.83 88.79 96.75

total




BELT WIDTH


[IRINA TRAKE


ukupna

23 28 32 36 40 44

57.95 70.95 81.35 89.79 100.19 110.59

71.66 87.38 99.96 110.58 123.16 135.73

20 25 29 32 36 40

23 28 32 36 40 44

60.04 73.03 83.43 91.87 102.27 112.67

71.72 86.62 98.51 108.45 120.35 132.25

20 25 29 32 36 40

total

ZZZRNWREDUFRUV


B2

B3


OBLICI SLOGOVA VALJAKA - The Forms of Roll Idlers Osnovni valjak AMORTIZUJU]IH VALJAKA SA GUMENIM PRSTENOVIMA je standardni glatki valjak. Debljina gumenih prstenova izabrana je tako da se oblaganjem dobija drugi ve}i standardni pre~nik valjka. Primenjuju se za amortizaciju udara na usipnim mestima i to kada se transportuju materijali ve}e granulacije, o{trih ivica, ve}e usipne visine. Iz kataloga je mogu}e izabrati valjke u zavisnosti od {irine trake, za sve oblike slogova (korita trake). Upotrebljena oznaka B1 ozna~ava ravnu traku. Oznaka B2 odnosi se na koritast oblik profila trake, oblikovan sa dva valjka. Ugao nagiba nose}ih vaijaka je naj~e{}e1O O÷15 O. Oznaka B3 odnosi se na kontast oblik profila trake oblikovan sa 3 valjka. Ugao nagiba krajnjih valjaka zavisi od vrste transportovanog materijala, odnosno od nasipnog ugla O O metrijaIa u pokretu. Naj~e{}e primenjivani uglovi su 15 20 i 36O.

Main roll of AMORTIZING ROLLS WITH RUBBER RINGS is standard flat roll. Rubber ring thickness is chosen such that with covering it is possible to get the second higher standard roll diameter. They are used for shock amortization at loading places when bigger granulation of material is transported, sharp edges, bigger loading size, From catalogue it is possible to choose rolls in dependence of belt width, for all forms of roll idlers (belt trough). Mark B1 releates to flat belt. Mark B2 releates to trough form of belt profile formed with two rolls. Incline carrying rolls for angle 10O to15O. Mark B3 releates to trough form of belt profile formed with three rolls. Side rolls, in depends of transported material are inclined according loading angle of material. The most used o O O angles are 15 , 20 , 25 , 30O and 36O.

* NAPOMENA: Radi smanjenja mase vaijaka, za sna`ne transportere, srednji deo osovine valjka izra|uje se od cevi. Napomena se odnosi na valjke sa osovinom d=50 mm i duìnom L >= 530 mm.

NOTE: To decrease roll mass, middle part of roll shaft is made of tube. Note relates to rolls with shaft diameter d=50 mm and length L >=530 mm.



AMORTIZUJU]I VALJAK SA GUMENIM PRSTENOVIMA PRE^NIKA D=194mm, DU@INE L=950 mm I PRE^NIKA OSOVINE d=40mm,

AMORTIZING ROLL WITH RUBBER RINGS WITH ROLL DIA 194 mm, LENGTH L=950mm AND SHAFT DIA 40mm IS MARKED:

OZNAÂVA SE:

*

AVP Ø194/40X950

26

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B 1

POVRATNI VALJCI SA PRSTENOVIMA Returning Rolls with Rubber Rings 27

ZZZRNWREDUFRUV

PVP

RETURNING ROLLS WITH RUBBER RINGS

tip PNP type

L1

L2

d

D

L

a b c

PRE^NIK VALJKA

DIMENZIJE U (mm)

300 400 500 650 300 400 500 650 800 1000 650 800 1000 1200 800 1000 1200 1400 1600 800 1000 1200 1400 1600

Ø180 180

MASA-MASS (kg)

MASA-MASS (kg)

DIMENSIONS IN

(mm)

B -1

Ø120 120


d (mm)

a c12

b

c

17 6303

12

10

13

20 6304

15

12

15

25 6305

18

12

15

30 6306

22

12

15

40 6308

32

14

18

L

L1

L2

400 500 600 750 400 500 600 750 950 1150 750 950 1150 1400 950 1150 1400 1600 1800 950 1150 1400 1600 1800

406 506 606 756 406 506 606 756 956 1156 756 956 1156 1406 956 1156 1406 1606 1806 958 1158 1408 1608 1808

426 526 626 776 430 530 630 780 980 1180 780 980 1180 1430 980 1180 1430 1630 1830 988 1188 1438 1638 1838

28


ukupna

5.08 5.66 6.43 7.50 4.95 5.51 6.26 7.32 8.86 10.40

6.01 6.79 7.76 9.13 5.94 6.80 7.86 9.36 11.50 13.64

total

9 9 10 11 9 9 10 11 13 15


ukupna

16.82 19.88 23.00 17.52 20.58 23.69 27.43 19.76 22.87 26.60 29.66 33.33 20.27 23.38 27.12 30.17 33.85

19.12 22.78 26.00 20.94 24.84 28.78 33.55 26.17 30.56 35.86 42.24 49.23 31.80 37.08 43.54 48.78 54.63

total


BELT WIDTH



[IRINA TRAKE

9 10 11 9 10 11 12 10 11 12 13 15 10 11 12 13 15

ZZZRNWREDUFRUV

POVRATNI VALJCI SA PRSTENOVIMA

RETURNING ROLLS WITH RUBBER RINGS

tip PNP type

L1

L2

d

D

L

a b c

PRE^NIK VALJKA

DIMENZIJE U (mm)

650 800 1000 1200 800 1000 1200 1400 800 1000 1200 1400 1600 1800 2000 1000 1200 1400 1600 1800 2000 1000 1200 1400 1600 1800 2000

Ø180 180

MASA-MASS (kg)

MASA-MASS (kg)

DIMENSIONS IN

(mm)

B -2

Ø120 120


d (mm)

a c12

b

c

17 6303

12

10

13

20 6304

15

12

15

25 6305

18

12

15

30 6306

22

12

15

40 6308

32

14

18

L

L1

L2

400 480 600 710 480 600 710 800 480 600 710 800 900 1000 1100 600 710 800 900 1000 1100 600 710 800 900 1000 1100

406 486 606 716 486 606 716 806 486 606 716 806 906 1006 1106 606 716 806 906 1006 1106 608 718 808 908 1008 1108

426 506 626 736 510 630 740 830 510 630 740 830 930 1030 1130 630 740 830 930 1030 1130 638 748 838 938 1038 1138

29


ukupna

5.08 5.53 6.43 7.26 5.39 6.26 7.10 7.83

6.01 6.62 7.76 8.82 6.63 7.86 9.02 10.02

total

9 9 10 11 9 10 11 12


ukupna

12.85 14.92 16.32 18.00 13.56 15.63 17.02 18.70 19.98 21.79 23.07 14.80 16.20 17.88 19.17 20.98 22.25 15.32 16.71 18.39 19.68 21.49 22.76

14.35 16.77 18.50 20.45 15.86 18.43 20.27 22.33 24.04 26.27 27.96 19.01 21.09 23.35 25.27 27.71 29.62 23.03 25.62 28.29 30.66 33.56 35.93

total


BELT WIDTH



[IRINA TRAKE

8 9 9 10 8 9 9 10 10 11 11 9 9 10 10 11 11 9 9 10 10 11 11

ZZZRNWREDUFRUV

POVRATNI VALJCI SA PRSTENOVIMA

B 2

B 2

OBLICI SLOGOVA VALJAKA - The Forms of Roll Idlers Za povratnu granu trake transportera naj~e{}e se koriste povratni valjci sa gumenim prstenovima. Prednost ovih valjaka je u tome {to delimi~no i ~iste traku a nedostatak je ve}a obrtna masa i cena. Iz kataloga je mogu}e izabrati dva tipa ovih valjaka: pre~nika D=120 mm za manje brzine i manja optere}enja i D=180mm za ve}e brzine i ve}a optere}enja. Upotrebljena oznaka B1 odnosi se na ravnu traku. Gumeni prstenovi su raspore|eni simetri~no, priljubljeni na krajevima, tako da su ivice za{ti}ene od o{te}enja Oznaka B2 odnosi se na koritast oblik profila trake oblikovan sa dva valjka. Raspored prstenova je asimetri~an. Radi za{tite ivica trake, prilikom formiranja sloga, stranu sa priljubljenim prstenovima treba okrenuti spolja.

For return side of belt conveyor, the most usually are used RETURNING ROLLS WITH RUBBER RINGS. Advantage of these rolls is in the fact that they clean belt partly, but their defect is higher turning mass and price. From catalogue it is possible to chose two types of these rolls: diameter D = 120mm for low speed and less loading and D = 180mm for higher speed and more loading. Mark B1 relates to flat belt. Rubber rings are positioned symmetrically, closed to the ends, so that belt edges are protected of damage. Mark B2 relates to trough form of belt profile formed with two rolls. Rings are positioned asimmetrically. To protect belt edges, at idler forming, side with closed rings ought to be out.



POVRATNI VALJAK SA GUMENIM PRSTENOVIMA PRE^NIKA D=180mm, DU@INE L=710mm, OSOVINE d=25mm I IZVEDBA “B2” OZNAÂVA:

RETURNING ROLL WITH RUBBER RINGS WITH ROLL DIA 194 mm, LENGTH L=710mm AND SHAFT DIA 25mm B2 PERFORMANCE IS MARKED:

PVP Ø180/25x710/B2

30

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B 1

BO^NI VALJCI Side Guide Rolls

31

ZZZRNWREDUFRUV

BV

BV type

SIDE GUIDE ROLL

150

150

100

100

12

f60

10 10

10 10

f15 -0.2

f17 -0.3

-0.2

PRE^NIK VALJKA

DU@INA

PRE^NIK OSOVINE

MASA

ROLL DIAMETER (mm) 60 63.5 89 108 133

LENGTH

SHAFT DIAMETER (mm)

MASS

20 6304

f15

f17 -0.3

TIP TYPE Y

(mm) 100 132 160 160 160

f17h8

28

28

f17h8

TIP TYPE W

BO^NI VALJAK TIP “W” PRE^NIKA D=89mm DU@INE L=160mm OBELE@AVA SE:

(Kg) 1.34 2.13 3.42 4.75 5.92

Bo~ni valjci se postavljaju na onim mestima gde je potrebrno spre~jti trljanje ivice trake o tvrde i o{tre ivice konstrukcije ili na okretnocentriraju}im slogovima (nose}im i povratnim). Nije preporu~ljivo da bo~ni valjci rade neprekidno jer mogu o{tetjti ivicu trake, te je potrebno, ako se uo~i neprekidno obrtanje ovih valjaka, izvr{iti korekciju kretanja trake prema preporukama za centriranje trake.

BV - W - 89 SIDE GUIDE ROLL, TYPE “W”, ROLL DIA. D=89mm ROLL LENGTH L=160mm IS MARKED: Side guide rolls are mounted on these places where is the main purpose of vertical edge guide rolls is to keep the belt edge away from the conveyor hard - ware. Vertical edge guide rolls, like self-aligning idlers can cause severe belt/structure damage when used overcome persistent misalignment. In these instances, it’s again far better to locate the source of the training problem and correct it.

32

ZZZRNWREDUFRUV

tip

BO^NI VALJCI

VISE]I DVODELNI SLOGOVI VALJAKA Two peaces Hanging Idlers 33

ZZZRNWREDUFRUV

VSD

TWO - PEACES HANGING IDLERS

tip VSD type

LH

B

b a

L

t

d (mm) 25

PRE^NIK OSOVINE [IRINA

DU@INA

PRE^NIK

TRAKE

VALJKA

VALJKA

BELT

ROLL

WIDTH

LENGTH

MASA-MASS (kg)

ROLL

L

D

(mm)

(mm)

(mm)

500 650 800

315 400 480

1000

600

1400 1600 1800 2000

710 800 900 1000 1100

DIMENZIJE U DIMENSIONS IN

(mm)

LH

120 120 180 120 180 120 180

778.8 943.0 1097.5 1329.4 1541.9

obrtnih delova

ukupna

turning parts

total

8.74 9.90 10.78 25.72

10.77 12.37 13.75 29.19

12.52 29.84 14.20

16.21 34.03 18.53

32.64

37.49

180

SHAFT DIAMETA

30

LH

obrtnih delova

ukupna

turning parts

total

35

MASA-MASS (kg)

MASA-MASS (kg)

DIAMETER

B-2

1200

20

LH

obrtnih delova

ukupna

turning parts

total

MASA-MASS (kg)

LH

obrtnih delova

ukupna

turning parts

total

1245.5 27.12

32.89

31.26

38.03

1863.7 2056.9

34.04 37.40 39.96

41.71 45.83 49.25

1477.3 1689.9

1477.3

29.60

40.08

1863.7 2056.9 2250.0 2443.2

32.40 35.76 38.34 41.96 44.50

44.24 48.76 52.60 57.48 61.30

1895.7 2088.9 2282.1 2475.3

1689.9

36.78 39.36 42.98 45.52

60.34 65.08 70.88 75.63

a

b

t

a

b

t

a

b

t

a

b

t

12.5

50

25.4

20

105

38.1

20

105

38.1

25

105

50.8

34

ZZZRNWREDUFRUV

DVODELNI VISE]I SLOGOVI VALJAKA

RETURNING ROLLS WITH RUBBER RINGS FOR TWO - PEACES HANGING IDLERS

tip VPVP type

L2 L 1

d

D

d1

L

b c

BELT

(mm

) D

Ø120 120

Ø180 80

MASA-MASS (kg)

MASA-MASS (kg)


WIDTH

(mm) DIMENSIONS IN

(mm)

B -2

PRE^NIK VALJKA

(mm)

d1 c12

b

c

L

L1

L2


22.5

315 400 480 600 710

340 425 505 625 735

360 445 525 645 755

4.37 4.95 5.39 6.26 7.10

480 600 710 800 900 600 710 800 900 1000 1100 800 900 1000 1100

520 640 750 840 940 640 750 840 940 1040 1140 850 950 1050 1150

550 670 780 870 970 670 780 870 970 1070 1170 890 990 1090 1190

ukupna

5.18 5.98 6.67 7.90 9.06

total

d 500 650 800 1000 1200 800 1000 1200 1400 1600 1000 1200 1400 1600 1800 2000 1400 1600 1800 2000

20 6304

8.3

10

25 6305

11.2

15

35

30 6306

14.7

15

35

40 6308

17.8

20

45

35

8 9 9 10 11


TRAKE



[IRINA


ukupna

14.36 16.82 18.52

14.39 16.81 18.54

8 9 9

13.56 15.63 17.02 18.70 19.98 14.80 16.20 17.88 19.17 20.98 22.25 18.39 19.68 21.49 22.76

15.97 18.54 20.38 22.44 24.15 19.25 21.33 23.59 25.51 27.95 29.86 28.86 31.23 34.13 36.50

9 9 9 10 10 9 9 10 10 11 11 10 10 11 11

total

ZZZRNWREDUFRUV

POVRATNI VALJCI SA GUMENIM PRSTENOVIMA ZA DVODELNE VISE]E SLOGOVE

VSD - Two - peaces hanging idler of rolls with rubber rings in mainly used for return belt side. Advantage of this solution in regard to stiff idler is less idler weight, possibility to avoid massive idler supports and simple assembly. Beside that rubber rings on rolls of this idler enable belt cleaning. Rings are made of rubber wearing resistant, so these rolls have long operating life. From catalogue it is possible to choose two types of rolls with rubber rings: one with diameter D= 120 mm for low speeds and less loadings, and other with diameter D = 180 mm for higher speeds and greater loadings. NOTE: Mark B2 relates to troughing form of belt made with two rolls. Ring are positioned asymmetrically. To protect belt edges at forming idler, side with closed rings to be out. — Distance L is shown in table on page 34 for the most used angle α=15



VISE]I POVRATNI VALJAK SA GUMENIM PRSTENOVIMA , PRE^NIKA D=180 mm, DU@INE L= 600 mm, PRE^NIKA OSOVINE d=2 0 mm, OZNAÂVA SE:

THE ROLL WITH RUBBER RINGS FOR HANGING IDLER WITH ROLL DIA 1 80 mm, LENGTH L= 600 mm AND SHAFT DI A 20 mm, IS MARKED:

VPVP - 180/20x600 Primer za izbor sloga:

Idler choice example:

VISE]I POVRATNI, DVODELNI, SLOG VALJAKA SA GUMENIM PRSTENOVIMA, PRE^NIKA D=180 mm, PRE^NIKA OSOVINE d=20 mm, ZA [IRINU TRAKE B=1000 mm, OZNAÂVA SE:

TWO-PEACES HANGING IDLER WITH ROLL DIA 1 80 mm, SHAFT DIA 20 mm FOR BELT WIDTH B=1000 mm , IS MARKED:

VSD - 1000x180/20

36

ZZZRNWREDUFRUV

VSD — Vise}i dvodelni slog valjaka sa prstenovima uglavnom se koristi za povratnu stranu trake. Prednost ovog re{enja u odnosu na kruti slog je u manjoj teìni sloga, izbegavanju masivnih nosa~a sloga i jednostavnijoj montaì. Osim toga gumeni prstenovi valjaka ovog sloga pomaù ~i{}enje trake. Prstenovi valjaka su napravijeni od gume otporne na habanje tako da se ovi valjci odlikuju dugim vekom trajanja. lz kataloga je mogu}e izabrati dva tipa valjaka sa gumenim prstenovima: pre~nika D=120 mm za manje brzine i manja optere}enja i D=180 mm za ve}e brzine i ve}a optere}enja. NAPOMENA: Oznaka B2 odnosi se na koritasti oblik trake oblikovan sa dva valjka. Raspored prstenova je asimetri~an. Radi za{tite ivica trake, prilikom formiranja sloga, stranu sa priljubljenim prstenovima treba okrenuti spolja. — Rastojanje Lh dato u tabeli na strani 34 je za naj~e{}e primenjivani ugao α=15.

VISE]I TRODELNI SLOGOVI VALJAKA Three-peaces Hanging Idlers 37

ZZZRNWREDUFRUV

VST

THREE - PEACES HANGING IDLERS

tip VST type LH

g

LB

b

b

B

t

L

a

DIMENZIJE U

a

b

t

a

b

t

a

b

t

a

b

t

12.5

50

25.4

20

105

38.1

20

105

38.1

25

105

50.8

(mm) DIMENSION IN

PRE^NIK OSOVINE

Æ20

d

Æ25

Æ30

Æ40

Æ50

SHAFT DIAMETER [IRINA

DU@INA

PRE^NIK

TRAKE

VALJKA

VALJKA

BELT

ROLL

WIDTH

LENGTH

L

D

(mm)

(mm)

300

132

400

160

500

200

650

250

63.5 63.5 89 108 63.5 89 108 63.5 89 108 133 159

1000

380

1200

465

1400

530

1600

600

1800

2000

670

750

obrtnih delova

ukupna

obrtnih delova

ukupna

LB

turning parts

total

LB

turning parts

total

571.8

3.87 4.23 7.56 11.46 4.74 8.19 12.69 5.40 9.39 14.25 17.16 23.64

5.75 6.35 10.01 13.64 7.52 10.76 15.26 8.33 12.62 17.24 20.15 26.87

806.2

8.25 13.53

12.59 17.94

926.2

9.06 14.79

13.92 19.68

10.08 16.32 21.03 27.18

15.57 21.84 26.55 32.04

6.27 10.56 16.79 20.37 27.06 11.91 18.00 22.71 30.48

9.77 14.06 19.85 23.90 30.65 16.25 22.55 26.99 34.85

11.40 18.30 23.55 30.51 12.75 20.34 26.04 33.84

17.70 24.66 29.88 36.21 19.86 27.48 33.18 40.35

20.61 26.04 34.92

25.94 30.65 39.95

22.95 29.64 38.19

31.17 37.56 45.78

32.43 41.55 54.90

40.86 49.92 63.93

DIAMETER

mm)

315

MASA-MASS (kg)

ROLL

B-2

800

MASA-MASS (kg)

63.5 89 108 133 159 89 108 133 159 89 108 133 159 108 133 159 194 108 133 159 194 108 133 159 194 108 133 159 194

655.8

775.8

925.8

1120.8

1315.8

1570.8

1076.2

1271.2

1466.2

1721.2

1916.2

2126.2

MASA-MASS

obrtnih delova

ukupna

LB

turning parts

total

1076.6

13.20 13.83 17.73

21.79 22.48 26.38

14.52 15.84 20.22 26.55 15.84 17.85 22.71 29.91

24.34 25.72 30.10 35.32 26.89 28.96 33.82 39.88

17.58 20.46 25.98 34.26

30.25 33.19 38.71 45.88

22.47 28.47 37.59 36.40 24.63 31.17 41.19 61.80 26.82 33.84 44.76 66.90

36.43 42.43 50.44 69.19 39.94 46.45 55.36 75.76 43.42 50.47 60.28 82.42

1271.2

1466.2

1721.2

1916.2

2126.2 63.30

69.26

65.40

76.93

2336.2

2336.2

2576.2

MASA-MASS (kg)

obrtnih delova

ukupna

obrtnih delova

ukupna

LB

turning parts

total

turning parts

total

1306.6

17.37 23.04 27.60

36.38 40.46 46.38

29.40

63.42

19.38 25.62 30.93

40.52 46.76 52.04

31.89 39.75

70.26 78.06

22.02 28.89 35.31

45.92 52.82 59.18

35.16 44.10

79.17 88.08

24.00 31.38 38.64 60.90 26.19 34.08 42.24 66.40 28.35 36.75 45.81 71.40 30.81 39.84 49.92 77.41

50.03 57.44 64.64 84.68 54.50 62.39 70.52 92.18 58.94 67.37 78.41 99.68 34.04 33.07 43.09 78.38

2039

37.65 47.46

69.45 79.26

2249

40.35 51.03

73.71 84.41

2459

43.01 54.63

78.00 89.58

2699

46.08 58.74

81.86 95.51

1501.6

1756.6

1951.6

2161.6

2371.6

2611.6 73.20

38

MASA-MASS (kg)

89.89

LB

1394

1589

1844

ZZZRNWREDUFRUV

VISE]I TRODELNI SLOGOVI VALJAKA

THREE - PEACES HANGING IDLERS ROLLS

tip VVT type

L2 L1

d

D

d1

L

b c



(mm ) D DIMENZIJE U

300 400 500 650 800 1000 400 500 650 800 1000 650 800 1000 1200

d (mm) 20 6304

25 6305

30 6306

Ø89 89

MASA-MASS (kg)

MASA-MASS (kg)



(mm) DIMENSIONS IN

B-3

Ø 63.5

ROLL DIAMETER

b

c

d1

12.5

22.5

8.3

15

35

11.2

15

35

14.7

L

L1

L2

132 160 200 250 315 380 160 200 250 315 380 250 315 380 465

157 185 225 275 340 405 185 225 275 340 405 275 340 405 505

177 205 245 295 360 425 230 270 320 385 450 320 385 450 535

39

1.29 1.41 1.58 1.80 2.09

ukupna total 1.74 1.94 2.33 2.60 3.08

2.52 2.73 3.13 3.52 3.97 2.75 3.02 3.36 3.80 4.25 4.40 4.84 5.28 5.86

ukupna total 3.16 3.41 4.03 4.56 5.24 3.80 4.24 4.79 5.50 6.22 6.61 7.46 8.31 9.43

ZZZRNWREDUFRUV

VALJCI ZA VISE]E TRODELNE SLOGOVE


tip VVT type

L2 L1

d

D

d1

L

b c

P R E ^ N IK V A L J K A [IR IN A TR A KE

P r e ~ ni k os o v in e

B EL T W I DT H

Sha ft di am e te r

( mm )

( mm )

B 3

d

400 500 650 800 1000 1200 400 500 650 800 1000 1200 1400 650 800 1000 1200 1400 1600 1800 800 1000 1200 1400 1600 1800 2000 800 1000 1200 1400 1600 1800 2000

20 6304

25 6305

30 6306

40 6308

50 6310

( mm)

D

Ø 108

Ø 133

M A S A - M A SS (k g )

M A S A - M A SS (k g )

o b rtn ih d el ov a t ur ni ng pa rts

uk u p n a

o b rtn ih d elo va tu r nin g pa r ts

u ku p n a

3.83 4.23 4.75 5.41 6.00 6.87 4.51 4.93 5.44 6.10 6.78 7.65

4.37 4.91 5.57 6.44 7.37 8.47 5.58 6.16 6.88 7.82 8.76 9.99

5.72 6.79 7.57 8.68

6.54 7.79 8.82 10 .04

4.61 5.28 5.95 6.82 7.49 8.21 8 94 5.79 6.46 7.34 8.00 8.73 9.45 10 27

6.84 7.91 9.00 10 .41 11 .49 12 .66 13 83 10 .97 12 .35 14 .15 15 .52 17 .01 18 .49 20 19

7.01 7.85 8.68 9.88 10 81 5.91 6.74 7.57 8.66 9.49 10 .39 11 28 7.68 8.54 9.63 10 .46 11 .36 12 .85 13 28 9.81 10 .63 11 .72 12 .55 13 .45 14 .34 15 36

8.45 9.56 10 .66 12 .11 13 23 8.14 9.38 10 .62 12 .25 13 .49 14 .83 16 17 12 .33 14 .43 16 .45 17 .99 19 .64 21 .31 23 21 18 .77 21 .05 24 .02 20 .78 22 .21 23 .63 25 25

R O LL D I AM E T E R D IM E N Z IJE U (mm ) D IM E N SIO N S IN b

c

d1

12 .5

22 .5

8.3

15

35

11 .2

15

35

14 .7

20

45

17 .8

25

55

22 .9

L 160 200 250 315 380 465 160 200 250 315 380 465 530 250 315 380 465 530 600 670 315 380 465 530 600 670 750 315 380 465 530 600 670 750

L

L2

185 225 275 340 405 490 200 240 290 355 420 505 570 290 355 420 505 570 640 710 365 430 515 580 650 720 800 375 440 525 590 660 730 810

205 245 295 360 425 510 230 270 320 385 450 535 600 320 385 450 535 600 670 740 450 470 555 620 690 760 840 405 470 555 620 690 760 840

40

to ta l

to ta l

ZZZRNWREDUFRUV



tip VVT type L2 L1

d

D

d1

L

b c



(mm ) D DIMENZIJE U

650 800 1000 1200 650 800 1000 1200 1400 1600 1800 800 1000 1200 1400 1600 1800 2000 800 1000 1200 1400 1600 1800 2000 1000 1200 1400 1600 1800 2000

d (mm) 20 6304

25 6305

30 6306

40 6308

50 6310

Ø193.7

MASA-MASS (kg)

MASA-MASS (kg)



(mm) DIMENSIONS IN

B-3

Ø 159

ROLL DIAMETER

b

c

d1

12.5

22.5

8.3

15

35

11.2

15

35

11.2

20

45

17.8

25

55

22.9

ukupna total

L

L1

L2

250 315 380 465 250 315 380 465 530 600 750 315 380 465 530 600 670 750

275 340 405 490 290 355 420 505 570 640 710 355 420 505 570 640 710 790

295 360 425 510 320 385 450 535 600 670 740 365 450 535 600 670 740 820

7.88 9.02 10.16 11.64 9.06 10.17 11.28 12.73 13.85

8.78 10.04 11.44 13.14 10.28 11.67 13.05 14.86 16.24

8.85 9.97 11.42 12.53 13.73 14.92

11.12 12.64 14.64 16.16 17.80 19.44

315 380 465 530 600 670 750 380 465 530 600 670 750

365 430 515 580 650 720 800 440 525 590 660 730 810

405 470 555 620 690 760 840 490 575 640 710 780 860

9.21 10.31 11.77 12.88 14.08 15.27 16.64 13.25 14.70 15.82 17.01 18.21 19.78

14.37 16.19 18.57 20.39 22.35 24.31 28.54 23.65 26.99 24.05 25.77 27.49 29.47

41

ukupna total

18.30 20.10 21.80

20.91 22.92 25.01

18.80 20.60 22.30 24.40

22.41 24.60 26.82 29.31

20.30 22.00 23.80 25.80

27.07 29.57 32.07 34.97

ZZZRNWREDUFRUV


Naj~e{}e se koristi vise}i trodelni slog. U tabeli na strani 38 data je osnova za re{enje trodelnog vise}eg sloga (glatki valjak, polukarika na krajevima sloga). Kombinacijom veznog pribora za vise}e slogove, poglavije PR, mogu}e je ostvariti razli~ita konstruktivna re{enja ve{anja. Raspon sloga LH zavisi od duìne izabrane varijante za ve{anja i èljenog ugla nagiba krajnjih vaijaka. Optimalni ugao nagiba krajnjih valjaka β=36, zavisi od nasipnog ugla tereta u pokretu , i za ve}inu rasutih materijala iznosi β= 36 . Ugao nagiba veznog pribora  neznatno je ve}i od ugla β i priblino moè da se izra~una po obrascu: tg  3/2 tg β Radna povr{ina valjaka za vise}e slogove mote biti, isto kao i kod vaijaka za krute slogove, razlia~ite izvedbe: glatka, glatko gumirana I sa gumenim prstenovima. Razlika izme|u ovih vaijaka i vaijaka za krute slogove jedino je u kraju osovine. Kraj osovine kod vise}ih valjaka ima otvor radi zglobne veze. Teìne navedene u katalogu odnose se na glatke valjke. Kod druga~ije izvedbe radne povrine potrebno je mase (obrtnu i ukupnu) uve}ati za teìnu obloge. Pri poru~ivanju potrebno je navesti izvedbu radne pvr{ine. U tu svrhu shodno je koristiti slede}e oznake: VGV — vise}i glatki vaijak VGGV — viseti glatko gumirani vaijak VAVP — visei amortizuju}i valjak sa prstenovima

Hanging idlers of rolls are more suitable solution and they are in advantage in regard to stiff idlers. Bolt joint connections between rolls are able to be suitable to the belt and load conditions and that enables longer belt and roll operating life. Beside that, because of its less weight they are specially suitable for constructions where weight is important factor (combined machines booms, rotary excavators, bridges etc.) Hanging, three — parts idler is the most usually used. In table, page 37, it is given how to find solution of three — peaces hanging idler (flat roll, half link at the ends of idler). Making different combinations of connecting elements with hanging idlers, charter 10, it is possible to make different constructing hanging solutions. Idler span LH depends on length of chosen variant for hanging and wanted end rolls angle of slope. Optimal end rolls angle of slope β depends on spilling angle of load in movement , and for most spilling materials it is β =36 . Connecting elements angle of slope is something bigger of angle and it can be calculated approximately according to the form are: tg  3/2 tg β Operating surface of rolls for hanging idlers can be, the same as to rolls for stiff idlers, of different performance: flat, flat rubbered and with rubber rings. Difference between these rolls and rolls for stiff idlers is only in the end of the shaft. The end of shaft to the hanging rolls has a hole because of bolt joint connection. Weights given in catalogue relate to flat rolls. To the other performance of operating surface it is necessary mass (turning and total) to be increased for cover weight. When you make order it is necessary to note operating surface performance. For that purpose use the following marks: VGV — hanging flat foIl VGGV — hanging flat rubberd roll VAVP — hanging amortizing roll with rings



VISE]I GLATKO GUMIRANI VALJAK PRE^NIKA D= 159 mm, DU@INE L=530 mm, I PRE^NIKA OSOVINE d=30 mm, OZNAÂVA SE:

FLAT-RUBBERED HANGING ROLL WITH ROLL DIA D=159mm, LENGTH L=530 mm AND SHAFT DIA d=30 mm, IS MARKED:

VGGV - 159/50x530 Primer za izbor sloga:


VISE]I TRODELNI SLOG VALJAKA ZA TRAKU B=1400mm, PRE^NIKA VALJAKA D= 159 mm, I PRE^NIKA OSOVINE d= 30 mm, OZNAÂVA SE:

THREE-PEACES HANGING IDLER FOR BELT WITH 1400mm ROLL DIA 159 SHAFT DIA 30 mm IS MARKED:

VST - 1400X159/30

42

ZZZRNWREDUFRUV

Vise}i stogovi valjka su povoljnije re{enje i imaju prednost u odnosu na krute slogove. Zglobne veze izmedu valjaka omogu}uju prilago|avanje traci i teretu te je time pove}an vek trajanja trake valjaka. Osim toga, zbog svoje manje teìne, naro~ito su pogodni za konstrukcije gde je teìna bitan faktor (strele kombinovanih ma{ina, rotacionih bagera, mostovi ltd.).

VISE]I PETODELNI SLOGOVI VALJAKA Five-peaces Hanging Idlers 43

ZZZRNWREDUFRUV

VSP

FIVE - PEACES HANGING IDLERS

tip VSP type

b

LH

b

g

LB

a

t

L

DIMENZIJE U

a

a

b

t

a

b

t

a

b

t

a

b

t

12.5

50

25.4

20

105

38.1

20

105

38.1

25

105

50.8

(mm) DIMENSION IN

PRE^NIK OSOVINE d (mm) SHAFT DIAMETER PRE^NIK DU@INA [IRINA VALJKA VALJKA TRAKE ROLL ROLL BELT WIDTH DIAMETER LENGTH B-5 (mm)

L (mm)

800

160

1000

210

1200

250

1400

300

1600

350

ØD (mm) 89 108 133 159 89 108 133 159 89 108 133 159 89 108 133 159 194 89 108 133 159 194

Ø25 25

Ø30 30

MASA-MASS (kg) obrtnih delova

LB (mm) 1362.4

1612.4

1812.4


ukupna

turning parts

total

13.75 22.55 29.30

20.68 29.58 36.28

15.40 25.15 32.45

23.43 31.13 40.53

35.05

43.93

LB (mm) 1362.4

1612.4

1812.4

2062.4

2312.4

44

ukupna

turning parts

total

18.90 18.40 23.80 31.05 20.60 20.95 26.95 35.30 22.00 23.05 29.55 38.75 23.70 25.60 32.75 43.00 65.50 25.40 28.20 35.95 47.25 71.50

29.82 29.42 34.82 40.12 33.12 33.57 39.57 46.02 35.77 36.92 43.42 50.67 39.02 41.07 48.17 56.52 78.72 42.32 45.22 52.97 62.42 86.57

ZZZRNWREDUFRUV

VISE]I PETODELNI SLOGOVI VALJAKA

FIVE - PEACES HANGING IDLERS

tip VSP type

b

LH

b

g

LB

a

t

L

DIMENZIJE U

a

a

b

t

a

b

t

a

b

t

a

b

t

12.5

50

25.4

20

105

38.1

20

105

38.1

25

105

50.8

(mm) DIMENSION IN

PRE^NIK OSOVINE d (mm) SHAFT DIAMETER PRE^NIK DU@INA [IRINA VALJKA VALJKA TRAKE ROLL ROLL BELT DIAMETER LENGTH WIDTH B -5 (mm)

L (mm)

ØD (mm)

1000

210

108 133 159

1200

250

1400

300

1600

350

1800

400

2000

450

108 133 159 108 133 159 194 108 133 159 194 108 133 159 194 108 133 159 194

Ø45 45

Ø50 50


LB (mm) 1713.2

1913.2

2163.2

2413.2

2663.2

2913.2


ukupna

turning parts

total

LB (mm)

23.55 31.80 37.00

48.91 57.11 62.31

25.55 34.35 40.40 28.15 37.55 44.70 72.50 30.75 40.75 48.95 78.75 33.30 43.95 53.25 85.00 35.85 47.15 57.55 91.25

53.11 61.91 67.91 58.41 67.81 74.91 99.16 63.71 73.71 81.91 108.11 69.01 79.66 88.91 117.11 74.31 85.56 95.91 126.06

45

ukupna

turning parts

total

1866

42.25 51.70

86.26 95.61

2066

44.80 55.15

93.26 103.51

2316

48.00 59.40

102.06 113.31

2566

51.20 63.70

110.76 123.16

2816

54.40 67.95

119.56 132.96

3066

57.60 72.25

128.31 142.81

ZZZRNWREDUFRUV

VISE]I PETODELNI SLOGOVI VALJAKA

FIVE - PEACES HANGING IDLERS ROLLS

tip VVP type

L2 L1

d

D

d1

L

b c



B-5 800 1000 1200 800 1000 1200 1400 1600 1000 1200 1400 1600 1800 2000 1000 1200 1400 1600 1800 2000

25 6305

30 6306

40 6308

50 6310

Ø 89

Ø108 108

Ø133 133

MASA-MASS (kg)

MASA-MASS (kg)

MASA-MASS (kg)




(mm ) D ROLL DIAMETER DIMENZIJE U (mm) DIMENSIONS IN b

c

d1

15

35

11.2

15

35

14.7

20

45

17.8

25

55

22.9

L

L1

L2

160 210 250 160 210 250 300 350 210 250 300 350 400 450 210 250 300 350 400 450

200 250 290 200 250 290 340 390 260 300 350 400 450 500 270 310 360 410 460 510

230 280 320 230 280 320 370 420 300 340 390 440 490 540 320 360 410 460 510 560

46

ukupna total

ukupna total

2.75 3.08

3.80 4.35

4.51 5.03

5.58 5.89

3.78 4.12 4.40 4.74 5.08

5.42 6.08 6.61 7.26 7.92

3.68 4.19 4.61 5.12 5.64 4.71 5.11 5.63 6.15 6.66 7.17

5.34 6.17 6.84 7.67 8.51 8.75 9.59 10.65 11.71 12.77 13.83

5.86 6.49 7.01 4.76 5.39 5.91 6.55 7.19 6.36 6.87 7.51 8.15 8.79 9.43 8.45 8.96 9.60 10.24 10.88 11.52

ukupna total 6.92 7.77 8.45 6.42 7.37 8.14 9.09 10.05 10.39 11.35 12.53 13.71 14.90 16.08 15.09 16.49 18.25 19.99 21.75 23.50

ZZZRNWREDUFRUV

VALJCI ZA VISE]E PETODELNE SLOGOVE

FIVE - PEACES HANGING IDLERS ROLLS

tip VVP type

L2 L1

d

D

d1

L

b c

[IRINA TRAKE BELT WIDTH (mm)

B-5 800 1000 1200 1400 1600 1000 1200 1400 1600 1800 2000 1000 1200 1400 1600 1800 2000

Pre~nik osovine Shaft diameter d (mm) 30 6306

40 6308

50 6310

PRE^NIK VALJKA D (mm )

Þ

Ø159

Ø194

MASA-MASS (kg)

MASA-MASS (kg) obrtnih delova turning parts

ROLL DIAMETER DIMENZIJE U (mm)

L

L1

L2


160 210 250 300 350 210 250 300 350 400 450 210 250 300 350 400 450

200 250 290 340 390 260 300 350 400 450 500 270 310 360 410 460 510

230 280 320 370 420 300 340 390 440 490 540 320 360 410 460 510 560

6.21 7.06 7.75 8.60 9.45 7.40 8.08 8.94 9.79 10.65 11.51 10.34 11.03 11.88 12.74 13.59 14.45

DIMENSIONS IN b

c

d1

15

35

14.7

20

45

17.8

25

55

22.9

47

ukupna total 7.48 8.66 9.59 10.76 11.94 11.43 12.55 13.95 15.35 16.75 18.15 16.96 18.54 20.50 22.47 24.43 26.40

ukupna total

13.10 14.30

15.20 16.77

14.50 15.75 17.00 18.25

18.80 20.59 22.39 24.18

ZZZRNWREDUFRUV

VALJCI ZA VISE]E PETODELNE SLOGOVE

Hanging idlers of rolls are more suitable solution and they are in advantage in regard to stiff idlers. Bolt joint connections between rolls are able to be suitable to the belt and load conditions and that enables longer belt and roll operating life. Beside that, because of its less weight they are specially suitable for constructions where weight is important factor (combined machines booms, rotary excavators, bridges etc.) Hanging five — peaces idlers are technical more suitable solution for forming belt conveyor trough: greater capacity for the same belt width, longer belt operating life because of less bending. We recommend usage at spilling points always when it is said about higher spilling points, abrasive materials and larger peaces. At table, page 44 and 45 It is explained now to find solution for hanging five — peaces idler (flat roll, half — link at the end of idler). Making combination of connecting elements with hanging idlers, chapter 10, it is possible to make different constructive solutions of hanging. Optimal surface of material cross section on belt is for LH = 0,75 LB, then, angles α, β and  can be calculated by form: Loaded idler α  1/5 (— 2) β 2 α,  β -spilling angle of transporter material unloaded idler — tg β  2tgα, tg  5/2 tg α Operating surface of rolls for hanging idlers can be the same as to the rolls for stiff idlers, of different performance: flat, flat rubbered, and with rubber rings. Difference between these rolls and rolls for stiff idlers is only on the end of the shaft. The end of shaft to the hanging rolls has a hole because of bolt joint connection. Weights given in catalogue relate to flat rolls. To the other performance of operating surface it is necessary mass/turning and total/ to be increased for cover weight. When you make order it is necessary to note operating surface performance. For that purpose use the following marks.

VGV — vise}i glatki valjak VGGV — vise}i glatko gumirani valjak VAVP — vise}i amortizuju}i vaijak sa prstenovima

VGV— hanging flat roll VGGV— hanging flat rubbered roll VAVP — hanging amortizing roll with rings



VISE]I GLATKO GUMIRANI VALJAK PRE^NIKA D= 159 mm, DU@INE L=450 mm, PRE^NIKA OSOVINE d=50 mm, OZNAÂVA SE:

FLAT-RUBBERED HANGING ROLL WITH ROLL DIA D=159mm, LENGTH L=450 mm AND SHAFT DIA 50 mm, IS MARKED:

VGGV - 159/50x450 Primer za izbor sloga:


VISE]I PETODELNI SLOG VALJAKA ZA TRAKU 2000mm , PRE^NIKA VALJAKA D= 159 mm, I PRE^NIKA OSOVINE d=50 mm, OZNAÂVA SE:

FIVE-PEACES HAHGING IDLER FOR BELT WITH 2000mm ROLL DIA 159 SHAFT DIA 50 mm IS MARKED:

VSP - 2000X159/50

48

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Vise}i slogovi valjaka su povoljnije re{enje i imaju prednost u odnosu na krute slogove. Zglobne veze izmedu valjaka omogu}uju prilago|avanje traci i teretu te je time pove}an vek trajanja trake i valjaka. Osim toga, zbog svoje manje teìne, naro~ito su pogodni za konstrukcije gde je teìna bitan faktor (strele kombinovanih ma{ina, rotacionih bagera, mostovi itd.). Vise}i petodelni slogovi su tehni~ki povoljnije re{enje u odnosu na trodelne vise}e slogove za formiranje korita transportne trake: pove}an kapacitet za istu {irinu trake, duì vek trajanja trake zbog manjeg lomljenja. Preporu~ujemo primenu na usipnim mestima uvek kada se radi o ve}im usipnim visinama, abrazivnim materijalima i ve}im komadima. U tabeli na strani 44 i 45 data je osnova za re{enje vise}eg petodelnog sloga (glatki valjak, polukarika na kraju sloga). Kombinacijom veznog pribora, za vise}e slogove. poglavlje PR, mogu}e je ostvariti razli~ita konstruktivna re{enja ve{anja. Optimalna povr{ina popre~nog preseka materijala na traci dobija se za LH =0,75 LB. Uglove α,βi  tada je mogu}e izra~unati pa obrascu: — Optere}en slog α  1/5 (— 2) β 2 α,  β —nasipni ugao materijala u pokretu — Neoptere}en slog tg β  2tgα tg  5/2 tg α Radna povri{na valjaka za vise}e slogove mote biti, isto kao i kod valjaka za krute slogove, razli~ite izvedbe: glatka, glatko gumirana I sa gumenim prstenovima. Razlika izme|u ovih valjaka i valjaka za krute slogove jedino je u kraju osovine. Kraj osovine kod vise}ih vljaka ima otvor radi zglobne veze. Teìne navedene u katalogu odnose se na glatke valjke. Kod druga~ije izvedbe radne povr{ine potrebno je mase (obrtnu i ukupnu) uve}ati za teìnu obloge. Pri poru~ivanju potrebno je navesti izvedbu radne povri{ine. U tu svrhu shodno je koristiti slede}e oznake:

VEZNI PRIBOR ZA VISE]E SLOGOVE Connecting Elements for Hanging Idlers 49

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PR

CONNECTING ELEMENTS FOR HANGING IDLERS

tip VSP type

t lu ls

d1 d1

d2

M

d4

g

d3

OK

d 1

d3

sl.1 Fig. LAMELA Link

LAMELE - LINKS Pre~nik osovine Shaft dia 20 d(mm)Þ t 25.4 d1 h9 8.27 gmax 24

PR

25.4/20

s

t1

d2

n

sl.2 Fig. VIJAK ZA VEZU Connecting Bolt

Sl.1 Fig. Dimenzije-Dimensions (mm) 25

30

40

50

38.1 11.1 36.2

38.1 14.63 36

50.8 17.8 44

63.5 22.87 60

38.1/25

38.1/30

50.8/40

63.5/50

VIJCI ZA VEZU-CONNECTING BOLTS Sl.2 Fig. d2 8.2 11 14.5 17.7 22.8 Is 29 35 41 53 68 Iu 47 55 65 84 105 M 8 10 12x1.5 16x1.5 20x1.5 d3 2.5 2.5 3 4 4.5 OK 12 15 19 20 24 n 5 5 5 6 8 d4 16 18 22 26 30 PR 343415 326748 325720 343240 343400 TABELA I TABLE I Lamele spadaju u red osnovnih veznih elemenata za vise}e slogove i predstavljaju lamele od valjkastih lanaca JUS M. C1. 821 (Din 8187) osim kod pre~nika osovine valjka 25 gde je upotrebljena lamela prema Din 8188. Vijci za spajanje izme|u valjaka su vijci za ta~no naleganje, sa optimalnim zazorom tako da omogu}uju laku montaù i pravilno funkcionisanje sloga - Izra|eni su od ^.5420 (tvrdo}a ve}a od 55 HRC) - Krunaste navrtke - JUS M.B1.632 * JUSM.Bl.631 (tabela I) Na kraju svakog sloga montira se odgovaraju}a polukarika koja omogu}uje razne kombinacije ve{anja slogova. Vijci za spajanje na krajevima slogova su ura|eni kao i vijci za spajanje izme|u valjaka samo su ne{to duì a njihove dimenzije su date u tabeli II

sl.3 Fig. POLUKARIKA Half-link

POLUKARIKE-HALFLINKS Sl.3 Fig. Dimenzije-Dimensions (mm) Pre~nik osovine Shaft dia 20 25 30 40 50 d(mm)Þ d1 10 13 16 18 22 d2 8.3 11.3 14.8 18 23 d3 22 35 35 40 50 s 20.4 25.5 30.5 40.5 50.5 t1 50 105 105 105 131 PR 343417 325497 325443 343243 343421 POLUKARIKE-HALFLINKS Sl. 2 Fig. d2 8.2 14.5 14.5 17.7 22.8 Is 40.5 52 63 78.5 94.5 Iu 58 72 87 110 130 M 8 10 12x1.5 16x1.5 20x1.5 d3 2.5 2.5 3 4 4.5 OK 12 15 19 20 24 n 5 5 5 6 8 d4 16 18 22 26 30 PR 343416 325714 325721 343241 343399 TABELA I TABLE I Links belong to a group of CONNECTING ELEMENTS FOR HANGING IDLERS, and they are parts of roller chain according to JUS M.C1.82l (DIN 8187) except foil shaft dia 25mm for which is used link acc. DIN 8188. Connecting bolts, between rolls, are fitting bolts with sliding tolerance so that is possible easy assembly. -They are made of steel C.5420 (min. hardness 55 HRC.). - Castle nuts - JUS M .B 1 .632 * JUSM.B1.631 (table I) At the end of each idler are assembled belonging half-link so that are possible various combination of connection. Connecting bolts at the end of idlers are made, as connecting bolts between rolls but these later are longer, and their dimensions are given in table II.

PRIMERI ZA OZNAÂVANJE-MARKING EXAMPLES VIJAK ZA VEZU M12X1.5 DU@INE POLUKARIKA ZA OSOVINU d=40 mm LAMELA ZA PRE^NIK OSOVINE d=30 mm L=84 mm OZNAÂVA SE OZNAÂVA SE: OZNAÂVA SE: __________ _______________ _________________ Shaft diameter link d=30 mm is marked:

Connection bolt M12x1.5 length L=84 mm is marked:

Half link for shaft d=40 mm is marked:

PR 38.1/30

PR 343240

PR 343243

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VEZNI PRIBOR ZA VISE]E SLOGOVE

q

p

tip PR type

q

d d1 dL 40 18 20 50 22 22

m

c

e

A c

CONNECTING ELEMENTS FOR HANGING IDLERS 67

v

n

h Kuka 5348 Hook

d1

LB

343406 911806 912226 ~.uè f25 steel rope

v s d1

dL

pogled "A" "A" view

sl.5 Fig.

Sl. 4 Fig. osovina

KUKA-HOOK d

shaft 25 30

OSOVINICA-BOLT

d1

m

v

n

s

PR

c

e

p

q

PR

13 16

104 116

33 35

20 24

12 14

325715 343356

18 22

12 18

16 18

22 21

325716 343357

VE[ANJE O KUKU Koristi se uglavnom za ve{anje slogova povratnih valjaka sa osovinama Ø 25 i Ø30. U tabeli III su date osnovne mere kuka i osovinica potrebnih za ovu vezu. PRIMER ZA NARUÎVANJE: Kuka i osovinica za slog sa osovinom valjka Ø 30 mm, odnosno polukarikom d1 =16 mm (tab. II), ozna~avaju se: HANGING BY HOOK It is mainly used for hanging return rolls idlers with shafts Ø 25 and Ø 30. In table III main dimensions of hooks and bolts for this connection are given. EXAMPLE HOW TO MAKE ORDER: Hook and bolt for idler with roll shaft Ø 30 mm, that’s to say half link d1=16mm (table II) are marked:

KUKA 3433561/30 OSOVINICA 343357/130

VE[ANJE O ÊLINO U@E POMO]U KUKE Upotrebljava so na mestima, sa veoma velikim udarnim optere}enjima, gde je potrebna dodatna amortizacija celog sloga to se postiè ovakvim na~inom ve{anja. Kod ovih slogova so uglavnom upotrebljavaju i valjci poja~ane izvedbe so osovinom Ø 50 mm. Ovakav na~in podrazumeva isporuku u kompletu (kuka, vezna karika, polukarika i steza~ ~elinog uèta), zbog zavarivanja vezne karike osim u slu~aju da je: h ? d + 30mm ( h = v —67 mm; d — pre~nik osovine valjka). Kod naru~ivanja potrebno je navesti duìnu v i pre~nik osovine valjaka u slogu d: PRIMER ZA OZNAÂVANJE KUKE: - Osovina d = 50mm, duìna v = 150mm, ozna~ava se: HANGING ON STEEL ROPE BY HOOK It is used at points with big loads, where is necessary additional amortization of complete idler, that can be made in this way of hanging. At these Idlers are mainly used rolls of reinforces performance with shaft Ø 50 mm. This way means delivery in complete (hook, joint link, half link and steel rope clamp) because of joint link welding, except in case if: h >d + 30 mm (h = v — 67 mm; d — roll shaft diameter). When make order It is necessary to note length v and roll shaft diameter In Idler d: EXAMPLE HOW TO MARK HOOK: — Shaft d= 50mm, length v = 150 mm, is marked:

KUKA 345348 x 150/50 b

v h Klin Wedge

Kuka 5348 Hook

LB

LB

dL

dL d3

d1

h

v

d1

d3

sl.6 Fig.

VE[ANJE POMO]U LANCA Postoje dve varijante ovog na~ina ve{anja: — Ve{anje o kuku — Ve{anje o kiln Kod ovog na~ina ve{anja upotrebijeni su standardni lanci za transportere, normalne klase izrada, kojl odgovaraju JUS C.H4.030 i JUS C.H4.031. Prilikom izbora voditi ra~una da je d L » d1 odnosno b -2 dL> d1 i h-dL >d3 Kod porud`bine navesti nazivni pre~nik d L i duìnu u (m) ill broj karika: PRIMER ZA NARUÎVANJE: Lanac dL = 2Omm,duìne LL = 400mm ozna~ava se:

HANGING BY CHAIN There are two variants of this way of hanging: — Hanging by hook — Hanging by dowel For this way of hanging standard chains for conveyors are used, normal class of production according to JUS C.H4.030 and JUS C.H4.031. When make choice take care dL » d1, or b - 2dL >d1 and h -dL >d3 to be. When make order note nominal diameter d L and length (m) or No. of links: EXAMPLE HOW TO MAKE ORDER: Chain dL 20 mm, length LL = 400 mm is marked:

LANAC 20 x 0.4 JUS C.H4.O30

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tip PR type

CONNECTING ELEMENTS FOR HANGING IDLERS

v

n

vijak za spaja nje connecting b olt m

LB

dv

~ivija bolt

p

913642

d2

dL

d1

q

h

VE[ANJE POMO]U VE[ALICE

HANGING BY HANGER

Ve{alice se koriste za ve{anje gornjih, nose}ih petodelnih slogova valjaka, na usipnim mestima. Naj~e{}e se primenjuju za ve}e pre~nike osovina i ve}a optere}enja. Kao dodatni elementi izme|u polukarike i ve{alice, koriste se karike od lanaca prema JUS C.H4.030 i JUS C.H4.031. U tabeli IV, date su osnovne dimenzije elemenata ove vrste veze, potrebne za narud`bu. Kod naru~ivanja, potrebno je navesti, zavisno od optere}enja (pre~nik osovine valjaka u slogu) i konstruktivnih karakteristika mesta ugradnje osnovne podatke ve{alice. PRIMER ZA ONAÂVANJE VE[ALICE Ve{alica za slog sa osovinom valjka d= 50mm i duìne v = 300mm ozna~ava se:

Hangers are used for hanging upper, carrying five - parts idlers of rolls, at loading places. They are usually used for bigger shafts diameters and greater loads. As accessory elements between half link and hanger are used links of chains by JUS C.H4.030 and JUS C.H4.031. In table IV are given main dimensions of this connection elements, necessary for ordering. When make order it is necessary to note, in dependence of loading (diameter of idler rolls shaft) and constructive characteristics of mounting in pIece, main data of hanger. EXAMPLE HOW TO MARK HANGER Hanger for idler with roll shaft d= 50mm and length v = 300mm is marked:

TABELA IV osovina shaft d 30 40 50

POLUKARIKA Halflink d1 PR 16 325443 18 343243 20 343421

KARIKA Link dL 16 20 23

h 80 100 80

VIJAK Connecting Bolt d2 PR 16 325726 20 343355 228 343400

NAVRTKA Castle Nut PR 911908 911910 911930

RASCEPKA Split PR 912313 912314 912314

KLIN Wedge n 45 60 70

p 16 18 22

q 155 110 140

PR 325375 343354 343428

VE[ALICA Hang rod dv 50 60 80

,,14.oktobar” - Fabrika,,Procesna oprema ” projektuje i proizvodi, po inènjering konceptu, krupnu mehanizaciju za povr{inske kopove, deponije termoelktrana i elektrana, hemijsku, rudarsku i gra|evinsku industriju. ,,14.oktobar” - Fabrika “Procesna oprema”, vode}i je proizvo|a~ procesne opreme vi{e od 60 godina. Uneo je u svoje proizvode progresivna re{enja na osnovu iskustva i znanja razvijenog i proveravanog svih ovih godina. Ovako ste~en kvelitet svrstava ju “PROCESNU OPREMU” na ~elo proizvo|a~a opreme za kontinualni transport, istovar, utovar, doziranje i uskadi{tenje, usitnjavanje, klasiranje i pripremu mineralnih sirovina. Kada imate potrebe za re{avanje problema transporta, obratite se najblièm predstavni{tvu,”14.oktobar” ili direktno fabrici. Na{a slu`ba Inènjeringa, pomo}i }e vam u izboru re{enja bilo da se radi o novom investicionom objektu ili rekonstrukciji postoje}e opreme. 14.OKTOBAR” - Conveyors and ,,PROCESS EQUIPMENT” Factory . . Engineers and manufacturers of bulk material handling equipment for the coal, grain, rock product, chemical, mining and public utility industries. ,,14.OKTOBAR — PROCESS EQUIPMENT”. . . a leader in the material handling fielid for almost 60 years, has incorporated into its products the progressive design, dependability end raggedness developed by ,,14,OKTOBAR” engineers over the years. These quality characteristics have earned the ,,Process Equipment” Factory a pre - eminent position among the manufacturers of conveying equipment. When you have a belt conveyor requirement for bulk materials, contact your nearest “14.OKTOBAR” distributor, representative or factory. We offer our Engineering dept. to assist in the selection of your conveyor components or conveyor design, whatever the type, whether of standard design or for the most unusual adaptation.

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TRANSPORTERI BELT CONVEYORS LPNSURFHVQD#JPDLOFRP

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Conveyors with rubber belt are made according to request of project in technological systems as horizontal, inclined, movable, turning, transfer, reversible, in dependence of operation and technological process. Construction of conveyors can be grated, made of profiled supports and in box form - made of sheet metal. Rubber belt conveyors characteristics: - capacity - belt width - belt speed - belt drive power

300 to 2000 mm 0.1 to 3.5 m/s 1.1 to 132 kW

Belt form for material transport, in dependance of projects requests, can be flat or trough shaped, with flat, corrugated or special rubber belt. Loading points are equipped with directing troughs, safely sealed to prevent material overspilling. To prevent shocks at material loading, amortizing rolls are mounted in. Good constructional solutions of cleaners enable safely belt and pulleys cleaning. Joints between rools supports and sections enable easily and safely belt centering. Power units are positioned on special steel constructions.

TRANSPORTERI SA GUMENOM TRAKOM Transporteri sa gumenom trakom za transport materijala unutar tehnolo{kih linija predstavljaju jedinstvene ure|aje koji obezbe|uju stalan - kontinualan transport materijala. Materijal koji se transportuje moè biti raznovrstan: ruda, zemlja, ugalj, kamen, hemijski agresivni materijal, materijal u vru}em stanju, komadast materijal itd. Transporteri sa gumenom trakom predstavljaju kompaktne i jednostavne, dugotrajne i veoma pouzdane ure|aje, lake za odràvanje ~ak i u veoma te{kim uslovima eksploatacije. Primenjuju se u energetici, hemijskoj i prehrambenoj industriji, poljoprivredi, rudarstvu, saobra}aju, za transport komadastog materijala itd. CONVEYORS WITH RUBBER BELT Conveyors with rubber belts for conveying material inside technological lines, representing special devices which enable permanent-continual material transport. Material which ought to be transported is different: ore, earth, coal, stone, chemical aggresive materials, hot materials, lump materials, etc. Conveyors with rubber belts are compact, long-life and very safe devices, easy to be maintained, even in very heavy conditions in exploatation. They are used in energetic, chemical and food industry, agriculture, mining, traffic, for lump material transport, etc.



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Transporteri sa gumenom trakom se izra|uju prema zahtevima projekta u tehnolo{kim sistemima kao horizontalni, kosi, pokretni, pomerljivi, prenosni i reverzibilni u zavisnosti od operacije koju diktira tehnolo{ki proces. Konstrukcija transportera moè biti re{etkasta, ra|ena od profilisanih nosa~a i kutijasta - ra|ena od limova. Transporteri sa gumenom trakom izra|uju se sa slede}im karakteristikama: - kapacitet - {irina gumene trake od 300 do 2000 mm - brzina gumene trake od 0.1 do 3.5 m/sec - snaga za pogon trake od 1.1 do 132 kW Oblik trake za transport materijala uslovljen zahtevom projektanta moè da bude ravan ili koritast, sa glatkom gumenom trakom, rebrastom ili specijalnom. Usipna mesta su snabdevena usmeravaju}im koritima sa sigurnim zaptivanjem od prosipanja materijala. Za amortizovanje udara od materijala ugra|uju se gumirani valjci. Konstrukciona re{enja brisa~a garantuju sigurno ~i{}enje trake i bubnjeva. Veza nosa~a rolni sa sekcijama omogu}ava lako i sigurno centriranje trake. Pogonski agregati su sme{teni na posebnim ~eli~nim konstrukcijama.

ZZZRNWREDUFRUV Industrija "14. oktobar" je prvi proizvo|a~ transportera sa gumenom trakom u na{oj zemlji. Razvijene su familije transportera unutar tehnolo{kih linija {irina gumene trake do 2000 mm. Sposobna je da svojim projektima re{i probleme kontinualnog transporta i pruì kompletnu uslugu, od projektovanja do pu{tanja u probni pogon i kona~ne primopredaje. Savremena konstrukcija, projektna tehnolo{ka re{enja i kvalitetna izrada garancija su isporu~enoj opremi za dugotrajan rad u svim radnim uslovima. Industry "14. oktobar" is the first manufacturer of conveyors with rubber belts, in our country. There are several families of conveyors inside technological lines of rubber belts with to 2000 mm. It is capable, by its own project, to solute problems of continual transport and, offers complete service, from projecting to putting in trial operation and final overhandling. Modern construction, technological solutions and high quality of production, are guarantee for long period of operation in all operating conditions.



Na zahtev projektantskih organizacija i kupaca vr{imo projektovanje, konstruisanje, izradu i montaù kompletnih tehnolo{kih linija, kao i modifikaciju, rekonstrukciju i izmene ve} postoje}ih sistema uz obezbe|enje rezervnih delova i servisne slu`be. Vi{e informacija traìte od Slu`be Inènjeringa. At request of projecting organizations and buyers, we make projecting construction, production and assembly of complete technological lines, as if, modification, reconstruction and some changes of existing systems and provide spare parts and service. More data and information you can get in our Engineering Department.


MA[INE I URE\AJI ZA RAD NA DEPONIJAMA

STOCKING EQUIPMENT LPNSURFHVQD#JPDLOFRP

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ZZZRNWREDUFRUV Kroz dugogodi{nje bavljenje problemima skladi{tenja raznorodnih rastresitih materijala, Industrija "14. oktobar" je do{la do sopstvenih koncepcija automatizovanih polarnih i podu`nih skladi{ta. Bogata su iskustva sa skladi{tenjem uglja, boksita, rude gvo`|a, olova, cinka, bakra ... Razvijene su familije ma{ina za odlaganje i uzimanje, kao i kombinovane ma{ine za odlaganje - uzimanje. Re{en je prihvat materijala sa transportera, kamiona, vagona, brodova i sl. Osposobljena je da samostalno i po sopstvenim projektima vodi izgradnju novih i po potrebi vr{i rekonstrukciju postoje}ih skladi{ta.

Treating problems of stocking different kinds of loose material, for a long period of time, Industry "14. oktobar" finds out its own conceptions of automatic polar and longitudinal storages. It has a great expiriance for storaging coal, bauxite, ores of iron, lead, zinc, cooper. There are different kinds of machines for stacking and reclaiming, as if combined machines for stacking and reclaiming. Material can be overloaded from conveyors, trucks, waggons, ships etc. This Industry is able, by its own projects to build new storages and if it is necessary, to make reconstruction of existing storages.

POLARNO SKLADI[TENJE MATERIJALA

POLAR MATERIAL STOCKING

Polarno skladi{tenje materijala se primenjuje kod privremenog odlaganja rastresitog materijala i njegovog ponovnog uzimanja. o Celo skladi{te ima prstenasti oblik sa lu~nom merom oko 300 . Ovakav na~in skladi{tenja materijala je veoma pogodan gde je prostor za skladi{tenje relativno mali, a ne zahteva se veliki kapacitet. Odlaganje materijala se vr{i pomo}u transportera na streli polarnog odlaga~a a uzimanje se obavlja preko rotora sa koficama ili zvezdastim dodava~ima.

Polar material stocking is used when stocking loose material and taking it from stock, for a short period of time. This kind of stock has ring shape with arc dimensions approximately 300 o . Suck way of material stocking is very suitable where storaging surface is rather small, and it doesn't request big capacity. Material stocking is done by help conveyor on boom of polar stacker, and tacking out is done by help of rotor with buckets or star feeders.

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URE\AJ ZA POLARNO SKLADI[TENJE MATERIJALA - POLARNI ODLAGA^ To je specifi~na ma{ina koja se sastoji od strele na kojoj se nalazi transporter sa gumenom trakom, stoèra - gde je ugra|en sistem levkova za usmeravanje materijala koji dolazi stransporterom i stubova koji nose strelu odlaga~a po kru`no postavljenoj {ini. Uzimanje materijala sa skladi{ta se vr{i automatski uklju~ivanjem rotora kopa~a ili raznim vrstama utovariva~a ako odlaga~ ne poseduje rotor. Glavne tehni~ke karakteristike ovog ure|aja su: - Kapacitet odlaganja od 1000 do 3000 t/h - Kapacitet uzimanja od 700 do 2000 t/h - Polupre~nik odlagali{ta od 70 do 100 m DEVICE FOR POLAR STOCKING MATERIAL - POLAR STACKER It is special kind of machine which consists of boom on which is positioned conveyor with rubber belt central - vertical support where is mounted system of funnels for directing material which comes through conveyor and pollars which carry boom of stacker, by circular positioned rail. Taking material from stock is done by help of automatic switching on rotor of digger, or different kinds of loaders, if stacker hasn't motor. Main technical characteristics of these devices are: - stocking capacity 1000 to 3000 t/h - capacity of material taking 700 to 2000 t/h - stock pile radius 70 to 100 m



PODU@NO SKLADIRANJE MATERIJALA Podu`no skladiranje materijala se primenjuje kod privremenog odlaganja rastresitog materijala i njegovog ponovnog uzimanja. Uobi~ajeno je da se skladi{te nalazi na otvorenom prostoru i snabdeveno je ure|ajem za odlaganje i uzimanje (kombinovana ma{ina).

LONGITUDINAL MATERIAL STOCKING Longitudinal material stocking is used when stocking loose material and taking it from stock for a short period of time. It is usual stock to be at open surface and it is equipped with device for stocking and reclaiming (combined machine).

KOMBINOVANA MA[INA (ODLAGA^ - UZIMA^)

COMBINED MACHINE (STACKER; RECLAIMER)

Kombinovana ma{ina se primenjuje za odlaganje i uzimanje materijala sa podu`nih deponija. Ma{ina radi u sistemu transportera za transport rastresitog materijala. Snabdevena je vlastitim pogonom za kretanje po posebnom koloseku, du` skladi{ta. Materijal koji se odlaè, odbacuje se levo i desno ili se uzima i {alje potro{a~u. Kombinovana ma{ina, odlaga~ - uzima~, predstavlja kompaktnu celinu i sastoji se od:

Combined machine is used for stacking and reclaiming material from longitudinal stock piles. Machine operates in system of conveyors for conveying loose material. It is equipped with its own drive for muving on its own track, along stack pile. Material which is to be stocked is put left and right or it is taken and sent to consumer. Combined machine, stacker-reclaimer, is compact and it consists of:

- [asije sa pogonom i gonjenim kolskim slogovima, - Strele sa reverzibilnim transporterom, - Rotora kopa~a sa koficama, - Kontra-tega i dobo{a za namotavanje uàdi, - Pogonskih elemenata i jedinica, ure|aja za okretanje i podizanje strele, - Transportera za dovod i odvod materijala. Osnovne karakteristike kombinovane ma{ine (odlaga~a uzima~a) su: - Kapacitet od 300 do 3000 t/h - Kapacitet uzimanja do 2800 t/h - Duìna strele do 35 m - Duìna skladi{tenja do 500 m. - chasis with drive and set of driver wheels, - boom with reversible conveyor, - rotor of digger with buckets, - counter - weight and pulley for ropes reeling, - drive elements and units, devices for turning and lifting boom, -conveyor for receiving and taking out material. Main characteristics of combined machine (stacker - reclaimer) are: - capacity 300 to 3000 t/h - capacity of material taking to 2800 t/h - stock pile length to 500 m

ZZZRNWREDUFRUV ODLAGAÎ Odlaganje materijala na skladi{ta, bilo da su polarna ili podu`na, vr{i se odlaga~ima. Kod polarnih skladi{ta koriste sepolarni odlaga~i dok se kod podu`nih skladi{ta koriste odlaga~i sa jednom ili dve strele ili posebnim ure|ajima sa transportnim mostom i ure|ajem za istovar.

STACKERS Stacking material onto stoock piles, either they are polar or longitudinal, is done by help of stackers. When it is said about polar stock piles, stackers are used, but when it is said about longitudinal stock piles, stackers with one or two booms are used, or special device with conveying bridge and device for unloading.



Na zahtev projektantskih organizacija i kupaca, vr{imo projektovanje, konstruisanje, izradu i montaù kompletnih ure|aja kao i modifikaciju, rekonstrukciju i izmene ve} postoje}e opreme, uz obezbe|enje rezervnih delova i stru~ne servisne slu`be.

At requiest of projecting organisations and buyers, we make projecting, constructing, manufacture and assembly of complete devices as if modification, reconstruction and some changes of existing equipment, providing spare parts and expert service departement.

Fabrika procesne opreme


MA[INE SPECIJALNE NAMENE SPECIAL PURPOSE EQUIPMENT LPNSURFHVQD#JPDLOFRP

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In order to complete line of continual transport in technological process, Industry "14. oktobar" developed different kinds of devices for: taking feeding, vertical lifting, loading, unloading, classifying and similar. This enables posibility for projecting and dilivery of all, according to available surface and technological requests, industrial conveying systems.

ELEVATORI SA LANCIMA I GUMENOM TRAKOM Elevatori su ure|aji koji se primenjuju za transport rastresitog materijala u kosoj i vertikalnoj ravni. Naj~e{}e se primenjuju u èlezarama, cementarama, staklarama, hemijskoj industriji itd. Osnovne karakteristike elevatora su: - Visina dizanja materijala do 40 m - Kapacitet od 3 do 700 t/h - Brzina kretanja trake-lanca od 0,5 do 2 m/sec PLOÂSTI TRANSPORTERI - DODAVAÎ Primenjuju se za uzimanje, dodavanje i transport te{kih, komadastih materijala i materijala povi{ene temperature. Izvode se u lakoj, srednjoj i te{koj varijanti u zavisnosti od uslova gde se primenjuju. Osnovne karakteristike plo~astih transportera su: - [irina plo~e od 500 do 2000 mm - Duìna transportera do 40 m - Kapacitet do 800 t/h - Brzina kretanja 0,001 do 1,2 m/sec PU@NI (SPIRALNI) TRANSPORTERI Primenjuju se za transport sitnozrnastog materijala i materijala u pra{kastom stanju. Izra|uju se sa jednohodom i dvohodom spiralom. Osnovne karakteristike pu`nih (spiralnih) transportera su: - Pre~nik spirale od 200 do 1000 mm - Duìna od 2 do 60 m - Kapacitet od 2 do 100 t/h TRANSPORTERI ZA UTOVAR D@AKOVA U KAMIONE I VAGONE Ovi transporteri nalaze najve}u primenu u cementarama, poljoprivredi, prehrambenoj industriji itd. Lake su konstrukcije, pouzdani u radu i jednostavni za rukovanje. Osnovne karakteristike transportera za utovar dàkova su: - [irina trake do 800 mm - Radna duìna do 10 m - Ugao zaokretanja transportera 360 o URE\AJ ZA KIPOVANJE VAGONA Primenjuje se za istovar vagona sa rastresitim materijalom. Prilago|en je za dvo-osovinske i ~etvoro-osovinske vagone, standardne proizvodnje. Sastoji se od mehani~ke platforme, radnih i sigurnosnih odbojnika, hidrauli~nog agregata sa hidrauli~nim cilindrima i elektroinstalacije. ELEVATORS WITH CHAINS AND RUBBER BELT Elevators, are devices which are used for transport of loose material in slope and vertical level. They are mostly used in iron works, cement works, glass works, chemical industry etc. Main characteristics of elevators are: - heigh of material lifting to 40 m - capacity 3 to 700 t/h - speed of belt - chain movings 0.5 to 2 m/s FLAT CONVEYORS - FEEDERS They are used for taking, feeding and transport of heavy lump material and materials of higt temperature. They are made in light, middle and heavy construction, in depandance of conditions where they are used. The main characteristics of flat conveyors are: - plate with 500 to 2000 mm - conveyor length to 40 m - capacity to 800 t/h - moving speed 0.001 to 1.2 m/sec WORM (SPIRAL) CONVEYORS They are used for transport of small grains material and material in powder form. They are produced with one or double spirals. The main characteristics of worm (spiral) conveyors are: - spiral diameter 200 to 1000 mm - length 2 to 60 m - capacity 2 to 100 t/h CONVEYORS FOR LOADING BAGS IN TRUCKS AND WAGGONS These conveyors are mostly used in cement works, agriculture, food industry etc. They are of light construction, safe in operation, easy for handling. Main characteristics of conveyors for loading bags are: - belt width to 800 mm - operating length to 10 m - angle of turning conveyor 360o

OSNOVNE TEHNI^KE KARAKTERISTIE - Maksimalno optere}enje - Maksimalni ugao kipovanja - Vreme kipovanja - Instalisana snaga

800 kN 60 o 6 min 2x45 kW

DEVICE FOR DUMP TRUCK OPERATION They are used for unloading waggons with loose material. It is suitable for two - shafts and four - shaft waggons, of standard production. It consists of mechanical platform, operating and safety bumpers, hydraulic aggregate with hydraulic cylinders and electro - instalation.

MAIN TECHNICAL CHARACTERISTICS - maximal loading - max. angle of dumping - dumping period - installed power

800 kN o 60 6 min 2x45 kW

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Za potrebe kompletiranja linija kontinualnog transporta u tehnolo{kim procesima, Industrija "14. oktobar" je razvila familije ure|aja za: doziranje, dodavanje, vertikalno podizanje, istovar uglja, prethodno klasiranje i sli~no. Ovim je postignuta sposobnost projektovanja i isporuke kompletnih, prema raspoloìvom prostoru i tehnolo{kim zahtevima, prilagodljivih industrijskih transportnih sistema.

ZZZRNWREDUFRUV POMERLJIVI UTOVARNI SEPARATOR Kompletan ure|aj koji se koristi za separiranje uglja na povr{inskim kopovima a koji se namenjuje za {iroku potro{nju. Ugalj se doprema do uspinog korita a odatle ga izvla~i lan~asti transporter, preko ure|aja za prosejavanje i usmerava do mesta utovara u kamione. Ugalj manje veli~ine, od 0 do 8 mm granulacije, pada na transporter za pode{avanje granulacije koji ga usmerava na transporter za odlaganje, a ovaj dalje prema deponiji.

MOVABLE LOADING SEPARATOR Complete device is used for coal separation at open pits and it has even wider usage. Coal comes to loading chute and from there, chain conveyor takes it through device for screening and directs it to trucks loading point. Coal of small sizes 0 to 8 mm granulation; falls onto conveyor for subscreening granulation which direct it onto conveyor for stocking, and further to stock pile.

OSNOVNI DELOVI POMERLJIVO-UTOVARNOG SEPARATORA - Lan~asti transporter - Ure|aj za prosejavanje - Transporter sa gumenom trakom za podre{etnu granulaciju - Nose}a konstrukcija separatora

MAIN PARTS OF MOVABLE-LOADING SEPARATOR - chain conveyor - screening device - conveyor with rubber belt for subscreening granulation - carrying construction of separator

TEHNI^KE KARAKTERISTIKE POMERLJIVOG UTOVARNOG SEPARATORA - Kapacitet 400 t/h - Brzina kretanja lanca 0.27 m/s - Duìna lan~astog transportera 9.816 m - Brzina kretanja ure|aja za prosejavanje 0.39 m/s - Kalibar 80 mm - [irina trake transportera 1600 mm

TEHNICAL CHARACTERISTICS OF SEPARATOR - capacity - speed of chain moving - lenght of chain conveyor - speed of screening device moving - size - belt conveyor width

BO^NI ISTRESA^ ZA RASUTE TERETE Primenjuje se za bo~no kipovanje kamiona i kamionskih prikolica. Sastoji se od mehani~ke platforme, hidrauli~nog pogona i elektro-instalacije. Hidrauli~ni pogon se sastoji od hidrauli~nih cilindara i zup~astih pumpi konstantnog pritiska. Osnovne tehni~ke karakteristike su: - Nosivost 600 kN - Instalisana snaga 15 kW o - Ugao zaokretanja 55 - Vreme kipovanja 2 min DEVICE FOR LATERAL DISCHARGING OF BULK MATERIAL It is used for lateral dumping of trucks and truck trailers. It consists of mechanical platform, hydraulic device and electro-installation. Hydraulic drive consists of hydraulic cylinders and geared pumps of constant pressure. Main tehnical characteristics are: - capacity 400 t/h - installed power 15 kW - turning angle 55o - dumping period 2 min

MUVABLE

LOADING

400 t/h 0.27 m/s 9.816 m 0.39 m/s 80 mm 1600 mm



Na zahtev projektantskih organizacija i kupaca, vr{imo izmene, modifikacije i rekonstrukcije ve} postoje}ih ma{ina i ure|aja. Op{irnije informacije traìte od Slu`be Inènjeringa.

At request of projecting organizations and buyers, we make changes, modifications and reconstructions of existing machines and devices. More data and informations you can get in Engineering Department.


PRESE ZA VULKANIZACIJU GUME RUBBER INDUSTRY PRESSES LPNSURFHVQD#JPDLOFRP

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PRESE ZA VULKANIZACIJU UNUTRA[NJIH GUMA Prese su namenjene za vulkanizaciju unutra{njih guma za sve vrste mopeda, putni~kih i teretnih vozila. Konstrukcija pogona je re{ena preko reduktora i sistema poluga koji obezbe|uju siguran rad prese kao i brzo zatvaranje alata. Upravljanje radnim ciklusom prese je automatsko i vr{i se preko specijalnog programatora kod koga je mogu}e birati vreme vulkanizacije u zavisnosti od tehnolo{kog zahteva za odre|enu vrstu gume. Potrebno vreme vulkanizacije gume je svedeno na najmanju mogu}u meru, dovo|enjem pare direktno u gumu za vreme procesa vulkanizacije ~ime se postiè maksimalan proizvodni kapacitet prese. Ugra|ena tla~na sklopka obezbe|uje da ni u kom slu~aju ne moè do}i do otvaranja prese za vreme procesa vulkanizacije odnosno sve dotle dok je guma pod pritiskom. U zavisnosti od dimenzija unutra{njih guma, prese su razvrstane u pet veli~ina a njihove karakteristike su date u slede}oj tabeli. PRESSES FOR TUBES VULCANIZATION These presses are used for tubes vulcanization for all kinds of motor scooters, cars and trucks. Drive is done by help of reducer and system of levers which enable safe operation of press and quicly tools closing. Operating siclys of press is automatic and it is done by help of special programming device where is possible to choose period of vulcanization, in dependence of tehnological request for some type of tube. Time necessary for tube vulcanization is the least, because steam comes directly on tube during vulcanization process that enables maximal productional capacity of press. Pressure automatic switch, which is built in, enables press not to be opened duting vulcanization, that's to say, up to time while tube is under pressure. In dependence of tubes dimensions, presser are grouped in five sizes, and their characteristics are given in following table:

Tip prese Vrsta vozila - max. visina alata bez grejnog tela, mm -

min. visina alata bez grejnog tela, mm max. visina alata sa grejnim telom, mm min. visina alata sa grejnim telom, mm masa u kg bez grejnih tela masa u kg sa grejnim telima sila zatvaranja u kN vreme zatvaranja, sec snaga elektromotora, kW visina prese, mm {irina prese, mm

- dubina prese, mm

a.) b.) c.) d.) e.)

-

mopedi i unutra{nji transport putni~ka vozila i motorcikli putni~ka vozila i prikolice teretna vozila teretna vozila i druge vrste

PUG-1 PUG-2 PUG-3 PUG-4 PUG-5 Press type a.) 270 170 160 60 2550 2800 200 3.1 1.5 1890 1130 1210

b.)

c.)

d.)

e.)

Vehicle type

310 170 200 60 2748 3025 350 3.4 2.2 1990 1380 1310

390 240 250 100 2842 3230 500 3.8 3 2290 1575 1715

400 250

500 290

4820

9402

650 4.4 4 2460 1815 1715

800 5.6 7.5 2860 2220 2220 a.) b.) c.) d.) e.)

- max. tool heigh without heater, mm -

min. tool heigh without heater, mm max. tool heigh with heater, mm min. tool heigh with heater, mm press mass without heater, kg press mass with heater, kg tool loocking force, kN loocking time, sec el. motor power, kW press heigh, mm press width, mm

- press deep, mm

-

motor - scooter and inner transport passangers cars and motor - cycles passangers cars and trailer trucks trucks and other vehicles

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PRESA ZA VULKANIZACIJU SPOLJA[NJIH GUMA Presa tipa PSG namenjena je za vulkanizaciju svih vrsta i dimenzija spoljnih bicikl i moped guma. Zatvaranje prese se vr{i preko reduktora sa elektromotorom i sistema poluga koje omogu}avaju kretanje gornjeg i donjeg nosa~a grejnih plo~a. Posebna prednost ovih presa je postojanost zagrevnih membrana kroz koje cirkuli{e para, gde se vr{i izmena toplote, {to znatno skra}uje vreme vulkanizacije u odnosu na klasi~ne prese. Rad prese, izuzev ulaganja i va|enja gume je potpuno automatizovan, a vreme vulkanizacije pode{ava se na programatoru prema tehnolo{kom zahtevu za odgovaraju}e dimenzije guma. Karakteristike ove prese date su u slede}oj tabeli. PRESSES FOR TYRES VULCANIZATION Press type PSG is to be used for vulkanization of all kinds and dimensions for bicycle and motor scooter tyres. Press is closed by help of gear-unit with el. motor and system of levers which enable moving, upper and down support of heating plates. These presses are specially suitable because they have constant heated membranes through which steam circulates where head is exchanged that makes shorter period of vulcanization in regard to classic presses. Press operation, except putting and taking out tyres, is completely automatic, and time of vulcanization is regulated onto programming device, according to technological request for some tyres dimensions. Press characteristics are given in following table:

Tehni~ke karakteristike prese za vulkanizaciju spolja{njih bicikl i moped guma, minimalne dimenzije 14x13/8" Tehnical characteristics of tyres vulcanization presses for bicycle and motor-scooter tyres, with minimum dimension 14x13/8" - maksimalna visina alata za vulkanizaciju 130 mm - max. height of vulcanization tool - minimalna visina alata za vulkanizaciju 60 mm - min. height of vulcanization tool -

pre~nik grejnog tela heater diameter sila zatvaranja po grejnom telu tool loocking force of heater masa prese press mass snaga elektromotora el. motor power visina prese press height {irina prese press width dubina prese press deep

800 mm 360 kN 5000 kg 7 kW 2100 mm 2350 mm 2100 mm






DIZALICE, ÊLI^NE VARENE KONSTRUKCIJE CRANES, VELDING STRUCTURES LPNSURFHVQD#JPDLOFRP

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In order to make its production and assembly more effective, Industry "14. oktobar" developed its own unit (device) for lifting and manipulation in productional workshops and assembly departements, so it suggests the same to the users of its equipment. KONZOLNE DIZALICE Lako i efikasno sredstvo za prihvatanje, dizanje i transport tereta sa mogu}no{}u opsluìvanja od 360 o. Pogodna je za opsluìvanje ma{ina alatljika, za prihvatanje komadnih tereta sa kamiona, u livnicama, pri termi~koj obradi itd. Sastoji se od cevastog stuba sa stoèrom na kome se nalaze radijalno aksijalni leàjevi, koji omogu}avaju lako okretanje dizalice. Izvodi se sa elektri~nim i mehani~kim (ru~nim pogonom. Osnovne tehni~ke karakteristike su: - Korisna nosivost od 500 do 2000 daN - Polje opsluìvanja od 3 do 5 metara - Brzina dizanja od 3.2 do 10 m/min CONSOLE HOISTS It is used for easy taking, lifting and conveying material in range of 360o. It is suitable to be used with machine tools for taking lump material from truck in foundries, at thermal treatment, etc, It consists of tube pillar with central vertical support on which are positioned radialaxial bearings, which enable easy hoist turning. It has electro and mechanical (manual) drive. The main characteristics are: - capacity 500 to 2000 daN - surface 3 to 5 m - lifting speed 3.2 to 10 m/min DERIK KRAN Namenjen je za montaù, preno{enje delova pri montaì odlaga~a, rotacionih kopa~a, pogonskih stanica i ostalih ma{ina na povr{inskim kopovima. Radi sam ili u sprezi sa srodnom ma{inom. Sastoji se od pokretne platforme na kojoj je postavljena nose}a strela sa kukama. Na platformi je stabilna ~eli~na konstrukcija na kojoj su uètnja~e za podizanje i spu{tanje strele. Na istu su ugra|ena vitla na elektri~ni pogon. Platforma se oslanja na tri oslonca od kojih dva imaju sopstveni elektri~ni pogon. OSNOVNE TEHNI^KE KARAKTERISTIKE DERIK KRANA - Nosivost velike kuke 320 kN - Nosivost male kuke 50 kN - Brzina dizanja velike kuke 3 i 6 m/min - Brzina dizanja male kuke 12 m/min - Brzina kretanja krana 13.3 m/min

DERRICK CRANE It is used at assembly, taking over parts at stacker assembly, rotary diggers, drive stations and other machines at open pits. It can operate itself, or with some similar machines. It consists of movable platform on which is positioned carryng boom with hooks. On platform there is steel construction on which are positioned steel rope wheels for lifting and lowering boom. For that are mounted in winches with electric drive. Platform is supported onto three supports of which, two have its own electro drive. MAIN TEHNICAL CHARACTERISTICS OF DERRICK CRANE - capacity of big hook - capacity of small hook - speed of big hook lifting - speed of small hook lifting - speed of crane moving

320 kN 50 kN 3 and 6 m/min 12 m/min 13.3 m/min

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U cilju efikasnijeg odvijanja proizvodnje i montaè opreme svoje proizvodnje, "14. oktobar" je razvio ure|aj za dizanje i manipulaciju u proizvodnim halama i na monta`nim mestima pa ga kao takav preporu~uje i korisnicima svoje opreme.

ZZZRNWREDUFRUV IZRADA I MONTA@A KONSTRUKCIJE

OPREME

I

ÊLI^NE

Industrija "14. oktobar" projektuje, izra|uje i montira ~eli~nu konstrukciju za hale, mostove i druge objekte. Specijalizovana slu`ba montaè na terenu, osposobljena je za montaù opreme koja je proizvedena u na{im halama kao i montaù opreme drugih proizvo|a~a.

MANUFACTURE AND ASSEMBLY OF EQUIPMENT AND STEEL CONSTRUCTION Industry "14. oktobar" makes projects, manufacture and assembly of steel construction for workshops, bridges and other objects. Special field-work service is well trained to make assembly of equipment produced in our workshops and assembly of equipment produced by some other manufacturers.

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16.

Prihvatni bunker za RTB Bor Prihvatni bunker za RTB Bor Strela za JRB Beograd Nadstre{nica za putni~ka vozila u IMK”14.Oktobar” Industrijski objekat Tehnogas Kraljevo Nadstre{nica za JKP Toplana Kru {evac Sanacija mosta preko Vrnja~ke reke Nadstre{nica benzinske pumpe u Kru{evcu -Ivan Promet Sanacija krova hale Montaè u IMK ”14.Oktobar” Sanacija krova hale Procesne opreme u IMK”14.Oktobar” Most preko reke Ibar u Biljanovcu Sanacija mosta preko reke Zapadne Morave u Jasici Most preko reke Ju`ne Morave u \unisu Most preko reke Zapadne Morave u Trsteniku Sanacija mosta Lu~ica 2 na pruzi Kraljevo - Ra{ka Most preko reke Dunav u Novom Sadu (srednje polje)

PREGLED IZVEDENIH OBJEKATA 1. GRA\EVINSKI OBJEKTI: -

hale Procesne opreme u krugu industrije

-

hale Livnice u krugu industrije

-

nadstre{nice u krugu industrije

-

hala"14 OKTOBRA" u Brusu

-

hala"14 OKTOBRA" u Varvarinu

-

drobilana u TE"Drmno"

-

postrojenja za drobljenje i utovar u Tamnavi

-

prelazni objekat u TE "Obrenovac B"

-

prelazne zgrade 1,2,3,4 u TE "Drmno"

-

gradska pijaca u Vrnja~koj Banji

-

zgrada opti~ke seperacije u rudniku Gole{

-

prelazni objekat u rudniku Zve~evo

-

zgrada ~eli~ane u èlezari Smederevo

-

~eli~na zgrada i kompletno postrojenje u rudniku ]irikovac

-

prelazne zgrade i mostovi u TE "Kosovo"

-

objekat topionice "Zletevo" u Titovom Velesu

165.00 t 140.00 t 24.00 t 3.10 t 12.64 t 8.60 t 2.00 t 12.20 t 70.00 t 17.00 t 142.00 t 49.00 t 349.14 t 334.35 t 64.85 t 535.00 t

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PREGLED IZVEDENIH OBJEKATA OD 1995.GODINE ( ÊLI^NA KONSTRUKCIJA)

~eli~na konstrukcija su{are u TE "Kosovo"

-

benzinska pumpa u Kru{evcu

2. RUDARSKA OPREMA -

mostovi za TE "Nikola Tesla" A i B u Obrenovcu

-

transportni mostovi u TE "Drmno"

-

transportni mostovi u TE "Kostolac"

-

transportni mostovi u rudniku uglja ]irikovac

-

transportni mostovi 3,4, i 5 u TE " Kosovo"

3. ÊLI^NI MOSTOVI -

èlezni~ki mostovi na pruzi Ustipra~a-Fo~a raspona l =35 m (3 mosta)

-

èlezni~ki most na pruzi Lapovo- Kraljevo - Skoplje ( kod Ka~anika) l = 45 m

-

èlezni~ki mostovi na pruzi Metkovi} - Plo~e l=35 m (2 mosta)

-

èlezni~ki most na pruzi Lapovo - Kraljevo ( Kamidòrski most ) l = 176 m

-

èlezni~ki mostovi na pruzi Lapovo - Skoplje ( 7 mostova )

-

èlezni~ki mostovi na pruzi Sarajevo - Metkovi} l = 55 m

-

èlezni~ki mostovi preko reka Jablanica, Kolubara , Jadar, Ibar, Bistrica ukupne teìne 78000 kg

-

most na pruzi Metkovic - Pale l = 52 m

-

èlezni~ki most na pruzi Novska - Sisak l = 2 x 50 m

-

drumski most preko reke Ibra kod Biljanovca l = 2 x 40 m

-

sanacija drumskog mosta preko reke Z.Morave kod Jasike l =59.6 m

-

drumski most preko reke J.Morave na putu Kru{evac - Deligrad kod \unisa l = 2 x 61.6 m

-

drumski most preko reke Z.Morave u Trsteniku l = 2 x 61.6 m

-

èlezni~ki most " Lu~ica 2 " na pruzi Kraljevo - Kosovo Polje - sanacija l = 92 m

-

sredi{nji deo konstrukcije drumskog mosta na reci Dunav u Novom Sadu Petrovaradinska Duga l = 83.2 m

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-



Na zahtev projektantskih organizacija i kupaca, vr{imo izmene, modifikacije i rekonstrukcije. Obezbe|ujemo rezervne delove i servisnu slu`bu. Op{irnije informacije traìte od Slu`be Inènjeringa.

At request of projecting organisations and buyers, we make changes, modifications and reconstructions. We provide spare parts and service. All informations you can get at Engineering Department.


2184=+05-+a-1218+ OPEN PITS EQUIPMENT LPNSURFHVQD#JPDLOFRP

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-47='8#%aa54$+,#aa%40#a)14#

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Rubber belt conveyors are of modern construction, high quality, manufactured for long and safe operation in all operating conditions. According to their tehnological purpose, they can be: terrace, stacking, movable or stationary and with all variants in deferdence of pits. Steel construction of belt conveyor is on steel sleepers, which are so protected to enable long life in too hard operating conditions. Sections are with three-peaces hanging roll idlers (for carrying belt) and two-peaces roll idlers for return belt. At buyer's request we deliver complete idlers (rolls, roll-supports, chain elements for hanging rolls etc.). Return stations with receiving places are connected with steel pontons. Five hanging idlers at receiving place are on special steel ropes for good shock amortizing. Drive stations are to be used with rubber belt with steel plies and canvas plies. Station is moved by special devices or by help of selfmoving carrying platform. They are anchored or they are positioned on steel pontoons.

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Transporteri sa gumenom trakom su savremene konstrukcije, kvalitetne izrade, za dugotrajan i siguran rad u svim uslovima. Prema tehnolo{koj nameni, mogu da budu eta`ni, odlagali{ni, pomerljivi ili stacionarni i sa svim kombinacijama koje zahteva tehnologija jednog povr{inskog kopa. Trasa transportera je na ~eli~nim pragovima ~ija za{tita garantuje dugi vek trajanja u najteìm uslovima. Sekcije su sa trodelnim vise}im slogovima valjaka za povratnu traku. Na zahtev kupaca isporu~ujemo i ~vrste stabilne nosa~e valjaka. Povratne stanice sa prijemnim stolovima su ankerisane za podlogu ili se nalaze na ~eli~nim pontonima ili pragovima. Petodelni vise}i slogovi valjaka kod prijemnih stolova su na specijalnim ~eli~nim uàdima za dobru amortizaciju kod udara materijala. Pogonske stanice su projektovane za gumenu traku sa ~eli~nim i sa platnenim ulo{cima. Pomeranje stanica (koje nisu ankerisane za podlogu) vr{i se specijalnim ure|ajima ili samohodnim nose}im platformama "UNIVER".

ZZZRNWREDUFRUV KARAKTERISTIKE TRANSPORTERA SA GUMENOM TRAKOM Kompletne tehnolo{ke linije transportera sa gumenom trakom na povr{inskim kopovima, izra|ujemo sa slede}im tehnolo{kim karakteristikama: - kapacitet - {irina gumene trake - brzina kretanja gumene trake - instalisana snaga - duìne transportera

1000 m3 /h od 1000 do 2500 mm od 2 do 6 m/s od 2x250 do 4x800 kW preko 2000 m

CHARACTERISTIC OF BELT CONVEYORS Complete tehnological lines of all kinds of belt conveyors are made with the following tehnical characteristics: - capacity - belt width - belt speed - instaled power - conveyor lenght

1000 m3 /h od 1000 do 2500 mm od 2 do 6 m/s till 4x800 kW over 2000 m

ZZZRNWREDUFRUV UTOVARNA KOLICA Primenjuju se za prijem materijala (jalovina, ruda, ugalj), direktno sa rotacionih bagera (kopa~a). Rade u sprezi sa njima. Imaju sopstvene pogone za kretanje po {inama du` trase transportera i opremljena su sa petodelnim slogovima valjaka koji veoma uspe{no amortizuju udare materijala pri utovaru. Izra|uju se prema potrebi za sve {irine gumenih traka. ISTOVARNA KOLICA Primenjuju se kod istovara materijala, obi~no jalovine, na povr{inskim kopovima, sa odlagali{nih transportera na odlaga~e, sa kojima rade u sprezi. Imaju sopstvene pogone za kretanje po {inama du` trase transportera. Pomo}u hidrauli~nih cilindara i agregata, mogu da menjaju visinu isipnog bubnja a upravljanje se vr{i komandama iz kabine rukovaoca koja se nalazi na samim kolicima. Izra|uju se prema potrebi za sve {irine gumenih traka.

LOADING CARRIAGE They are used for receiving material (waste products, ore, coal) directly from rotary reclaimers. They operate with them. They have their own drives for moving on rails along conveyor lines. They are equipped with five hanging roll idlers which amortize shocks receiving material. Loading carriages can be made for all rubber belt widths. UNLOADING CARRIAGE It is used for material unloading, usually waste products, at open pits from stacking conveyors onto stockers. They operate with them and they have their own drives for moving along conveyor line. By help of hydraulic cylinders and aggregates they can change height of discharging pulley and steering is done from cab by help of operator's control. They can be made for all rubber belt widths.

ZZZRNWREDUFRUV POGONSKA STANICA Pogonske stanice izra|ene su od zavarene ~eli~ne konstrukcije, prilago|ene vrsti transportera i kvalitetu gumene trake. Nose}a ~eli~na konstrukcija je ankerisana na betonskim temeljima ili se nalazi na specijalnim ~eli~nim pontonima. Duìnu pogonske stanice uslovljava vrsta gumene trake sa platnenim ulo{cima ili ~eli~nim kordom. Instalisana snaga na pogonskim stanicama se kre}e do 2x250 kW, 4x400 kW, 4x500 kW, 4x630 i 4x800 kW. Pomeranje pogonskih stanica (koje nisu ankerisane) vr{i se specijalnim ure|ajima na bagerima ili samohodnim nose}im platformama "UNIVER".

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ZZZRNWREDUFRUV 5#/1*1&0#a015'?#a2.#6(14/#aa70+8'4 Hidrauli~na samohodna nose}a platforma "UNIVER" koncipirana je na bazi najnovijih dostignu}a iz ove oblasti u svetu: poseduje hidrostati~ki pogon sa sumarnom regulacijom snage, vazdu{no hla|eni dizel motor, kao i zglobni sistem oslanjanja guseni~nog voznog mehanizma ~ime se postiè prilagodljiv sistem oslanjanja ma{ine prema neravninama na terenu. Predvi|ena je za pomeranje pogonskih stanica, a uz dodatnu platformu dobija se univerzalna pokretna platforma namenjena za transport te{kih, velikogabaritnih tereta, kojoj odgovaraju}a konstrukcija hodnog stroja i sopstveni dizel motor omogu}uju {irok radijus delovanja na povr{inskom kopu. Osnovne tehni~ke karakteristike samohodne nose}e platforme "UNIVER" su: - Nosivost platforme je 2000 kN nominalno, pri pritisku na tle od 8 N/cm2 a 4000 kN maksimalno, pri pritisku n a tle od 13 N/cm2 - Snaga dizel motora 105 kW - Brzina platforme od 5 do 42 m/min



SELF - MOVING CARRYING PLATFORM - "UNIVER" Self - moving carrying platform - "UNIVER" is produced on base of the latest world's accomplishments: it has hydrostatic drive with summary power regulation, diesel engine - air colled, pivot system of leaning crowler tracks, that enables safe operation at rough surfaces. It is planned to be used for drive stations moving and with additional platform, universal movable platform can be made in order to transport heavy, bulky material. It has suitable construction of track assembly and its own diesel engine, so it can be widely used at open pits. Main tehnical characteristics of self - moving platform are: - Capacity of platform is 2000 kN, nominal value, at ground pressure 8 N//cm2 and 4000 kN at maximal value, at ground pressure from 13 N/cm2 - Diesel engine power 105 kW - Platform speed from 5 to 42 m/min

ZZZRNWREDUFRUV -47='8#%aa54$+,#aa%40#a)14# FABRIKA PROCESNE I RUDARSKE OPREME


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0#='a4'('4'0%' OUR REFERENCES LPNSURFHVQD#JPDLOFRP

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Za vi{e informacija u vezi na{eg proizvodnog programa, obratite se slu`bi Inìnjeringa, Fabrike procesne opreme - Kru{evac.

1. Rudnik bakra "Monywa" - Burma 2. TE "Megalopolis" - Gr~ka 3. TE "Kosovo" - Obili} 4. Aluminijumski kombinat - Podgorica 5. Metalur{ki kombinat "Smederevo" 6. Gradska toplana - Kru{evac

NAPOMENA: NAZIV OBJEKTA Povr{inski kopovi Deponije i drobilane Termo i hidro elektrane Cementare i separacije {ljunks Crna i obojena metalurgija Hemijska i gumarska industrija

1,2,3,4 5,6,7,8 9,10,11 12,13,14 15,16,17 18,19,20

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We delivered equipment, conveyors and steel construction for "Aluminium Plant" - Podgorica, Metalworks Smederevo and Skopje, Power plants "Nikola Tesla" - Obrenovac, "Kosovo" - Obilic, "Morava" Svilajinac, Chemical Industrys Loznica, [amac and Prahovo, Copper flotation - Bor and Majdanpek, Stackers at coal stocks - ]irikovac and "Drmno", Stacker - Iron Minw - "omarska", equipment for coal and clay transport at open pits "Tamnava", Suvodol, "Dobro Selo", Megalopolis Greece, Ostrawa, open pit "Monywa" - Burma, Rubber Industrys "Sava" - Kranj, "Tigar" - Pirot, "Miloje Zaki}" - Kru{evac, "Hama" - Syria, and many other objects made in cooperation in the country and over the world. Machines, devices and equipment with mark Industry "14. oktobar" the best guarantee for high quality, long life and economical operation. If you have respect to our machines and devices you will assure that our products are of very good quality. For more informations in regerd to our productional program don't hesitate to contact our Engineering Departement "Process Equipment" factory - Kru{evac.

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PROCESS EQUIPMENT FACTORY


Rudnici {amota Aran|elovac Povr{inski kop - Bela}evac Fabrika cementa - Beo~in Rudarsko - topioni~arski basen - Bor Rudnik bakra - Veliki Krivelj Rudnik magnezita - "Gole{" - Magura Gradska toplana - Kru{evac Povr{inski kop - "Dobro Selo" Termoelektrana "Drmno" Rudnik olova i cinka - Zletovo Hemijska industrija "Zorka" - [abac Termoelektrana "Kosovo A" Termoelektrana "Kosovo B" Fabrika cementa "Kosjeri}" Rudnik olova i cinka - "Ki{nica" Povr{inski kop - "Megalopolis" - Gr~ka Rudnik bakra "Monywa" - Burma "MACHINEXPORT" - Rusija Hemijska industrija "Hama" - Sirija Povr{inski kop "V@KG" - Ostrava Hidroelektrana - "Mratinje" Hem. ind. - "Miloje Zaki}" Kru{evac Fabrika cementa - Novi Popovac Rudnik gvo`|a - "Omarska" Prijedor Fabrika cementa - Pljevlja Hemijska industrija - Prahovo Fabrika stakla - Pan~evo Termoelektrana "Morava" Svilajinac Povr{inski kop "Suvodol" Bitola RMK Smederevo @elezara - Skopje Fabrika stakla - Skopje Gumarska industrija "Sava" - Kranj Gumarska industrija "Tigar" Pirot Hemijska industrija - Titov Veles Topionica olova i cinka - Titov Veles Metalski zavod "Tito" - Skopje RMK "Trep~a" - Trep~a Aluminijumski kombinat - Podgorica Povr{inski kop "]irikovac" Fabrika cementa "Usje" Fabrika cementa "[ar" Rudnik olova "[uplja Stena"

- Termoelektrana "Nikola Tesla" Obrenovac

- Hidroelektrana "\erdap"

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Isporu~ili smo opremu, transportere i ~eli~nu konstrukciju za Aluminijumski kombinat u Podgorici, matalur{ke kombinate u Smederevu i Skopju, Termoelektrane "Nikola Tesla" u Obrenovcu, "Kosovo" u Obili}u, "Morava" u Svilajincu, Hemijske industrije u Loznici, [apcu i prahovu, Flotacije bakra u Boru i Majdanpeku, odlaga~e na deponijama uglja u ]irikovcu i TE "Drmno", odlaga~ u rudniku gvo`|a "Omarska". Uradili smo opremu za transport uglja i jalovine na povr{inskim kopovima u Tamnavi, Suvodolu, Dobrom Selu, Megalopolisu - Gr~ka, Ostravi - ^SSR i Burmi (povr{inski kop 'MONYWA"), gumarske industrije "Sava" - Kranj, "Tigar" - Pirot, "Miloje Zaki}" - Kru{evac, "HAMA" - Sirija kao i niz drugih kooperacijskih poslova {irom zemlje i sveta. Ma{ine, ure|aji i oprema sa znakom Industrije "14. oktobar" su najbolja garancija kvaliteta, garancija za dug i ekonomi~an rad. Ukazivanjem poverenja na{im ma{inama i ure|ajima uveri}ete se i sami u kvalitet na{ih proizvoda.

- Chamotte mines - Aran|elovac - Opet Pit - "Bela}evac" -

Cement Plant - Beo~in Copper Mine - Veliki Krivelj Magnesite Mine "Gole{" Magura City Heating Plant - Kru{evac Open Pit - "Dobro Selo" Thermo Power Plant "Drmno" Lead and Zinc Mine - Zletovo Chemical Industry - "Zorka" [abac Thermo Power Plant - "Kosovo A" Thermo Power Plant - "Kosovo B" Cement Plant - "Kosjeri}" Lead and Zinc Mine - "Ki{nica" Open Pit "Megalopolis" - Greece Copper Mine "Monywa" Burma "MACHINEXPORT" - Russia Chemical Industry - "Hama" - Syria Open Pit "V@KG" Ostrava Hydro Power Plant - "Mratinje" Chemical Industry "M.Zaki}" Kru{evac Cement Plant - Novi Popovac Iron Mine "Omarska" Prijedor Cement Plant - Pljevlja Chemical Industry - Prahovo Glass Factory - Pan~evo

- Thermo Power Plant "Morava" Svilajinac

-

Open Pit "Suvodol" Bitola Mines and Iron Plant - Smederevo Iron Plant - Skopje Glass Factory - Skopje Rubber Industry "Sava" - Kranj Rubber Industry "Tigar" - Pirot Chemical Industry - Titov Veles Lead and Zinc Smeltery - Titov Veles Metal Plant "Tito" - Skopje Mines and Smeltery Plant "Trep~a" Aluminum Plant - Podgorica Open Pit "]irikovac" Cement Plant "Usje" Cement Plant "[ar" Lead Mine "[uplja Stena"

- Thermo Power Plant "NT" Obrenovac - Hydro Power Plant - "\erdap"

1 - transporteri, 2 - odlaga~i, 3 - delovi roto kopa~a, 4 - ostala oprema, 5 - transporteri, 6 - odlaga~i, 7 - ~eli~ne konstrukcije, 8 ostala oprema, 9 - transporteri, 10 ~eli~ne konstrukcije, 11 - ostala oprema, 12 - transporteri, 13 - ~eli~ne konstrukcije, 14 - ostala oprema, 15 - transporteri, 16 - ~eli~ne konstrukcije, 17 - ostala oprema, 18 - transporteri, 19 - ~eli~ne konstrukcije, 20 - ostala oprema. 1 - Belt Conveyors, 2 - Stackers, 3 - Rotary Reclaimers Parts, 4 - Other Equipment, 5 - Belt Conveyors, 6 - Stackers, 7 - Steel Constructions, 8 - Other Equipment, 9 Belt Conveyors, 10 - Steel Constructions, 11 - Other Equipment, 12 - Belt Conveyors, 13 - Steel Constructions, 14 - Other Equipment, 15 - Belt Conveyors, 16 - Steel Constructions, 17 - Other Equimpent, 18 - Belt Conveyors, 19 - Steel Constructions, 20 - Other Equipment


1. Cooper Mine "Monywa" - Burma 2. Thermo Power Plant - "Megalopolis" - Greece 3. Thermo Power plant - "Kosovo" - Obilic 4. Aluminium Plant - Podgorica 5. Metalurgy Steel Plant "Smederevo" 6. City Heat Power Plant - Kru{evac

NOTE: Open Pits Stock Piles and Crusher Plant Thermo and Hydro Power Plant Cement Plants and Sand Separations Metalurgy Chemical and Rubber Industry

1,2,3,4 5,6,7,8 9,10,11 12,13,14 15,16,17 18,19,20

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CILINDRI^NI MLINOVI

CYLINDRICAL MILLS LPNSURFHVQD#JPDLOFRP

ZZZRNWREDUFRUV


CILINDRI^NI MLINOVI

Cilindri~ni mlinovi se primenjuju u rudarstvu, metalurgiji i drugim oblastima industrije za mokro ili suvo mlevenje razli~itih materijala do èljene krupno}e. Usitnjavanje se moè vr{iti kuglama razli~itih pre~nika - mlinovi sa kuglama, ili {ipkama razli~itog pre~nika - mlinovi sa {ipkama. Sastavni delovi mlina su: §Horizontalni cilindri~ni obrtni dobo{ sa prirubnicama; § Bo~ne stranice sa {upljim rukavcima; § Zup~asti venac; § Klizni leàjevi mlina; § Pogon mlina; § Sistem za podmazivanje; § Unutra{nje obloge dobo{a i bo~nih stranica; § Tela za usitnjavanje - kugle ili {ipke. Materijal koji je prethodno u stadijumu drobljenja usitnjen do odre|ene krupno}e, dozira se u mlin kroz {uplji rukavac na ulaznom delu mlina.

Pravo izmene podataka zadràvamo bez prethodnog obave{tenja

Pri obrtanju dobo{a dolazi, pod uticajem centrifugalne sile i sile trenja, do podizanja kugli, koje iz odre|enog poloàja pod uticajem sile teè padaju na niè, usitnjavaju}i pri tome materijal. Usitnjavanje nastaje ne samo kao posledica udara kugli ve} i trenja materijala, kugli i unutra{njih obloga. Zahvaljuju}i velikim kapacitetima, sigurnosti u radu, prostoj konstrukciji i mogu}nosti regulacije krupno}e mlevenja u {irokim granicama, mlinovi su veoma rasprostranjemi u tehnologiji mlevenja. Pra`njenje mlina se vr{i centralno (kroz {uplji rukavac na izlaznom delu mlina) ili kroz re{etku. Mlinovi mogu da rade u otvorenom ili zatvorenom ciklusu sa mehani~kim ili vazdu{nim klasifikatorima. Kapacitet mlina je u tesnoj vezi sa fizi~ko-hemijskim osobinama materijala koji se usitnjava i moè u znatnoj meri da varira. Tabelarno dati podaci kapaciteta su orijentacioni i sluè za orijentacioni izbor mlina za mokro mlevenje pri razli~itoj krupno}i ulaznog materijala i proizvoda mlina a za srednje tvrdu rudu. Horizontalni cilindri~ni dobo{ izra|en je od ~eli~nog lima u zavarenoj konstrukciji. Na krajevima je snabdeven prirubnicama za vezu sa bo~nim stranicama. Sa unutra{nje strane dobo{ je obloèn zamenljivim oblogama otpornim na habanje. Dobo{ je snabdeven sa dva pravougaona otvora radi montaè i demontaè obloga.

2.69

CM 001

Bo~ne stranice sa {upljim rukavcima izra|ene su od ~eli~nog liva. Sa unutra{nje strane su tako|e obloène zamenljivim oblogama otpornim na habanje. Na unutra{njem delu {upljeg rukavca nalazi se zamenljiva ~aura sa spiralom od 12% Mn ~elika, koja sluì za usmeravanje ulaznog i izlaznog materijala. Spoljne strane rukavca su obra|ene i naleù na klizna leì{ta mlina. Zup~asti venac je izra|en od ~eli~nog liva i naglavljen na dobo{ mlina. Kod manjih mlinova zup~asti venac se izra|uje iz jednog a kod ve}ih iz 23 dela. Klizni leàjevi su dvodelni i sastoje se od donjeg dela sa posteljicom, koji sluì kao oslonac mlina sa rupama za ankerisanje, i od gornjeg dela poklopca. Pogon mlina se sastoji od elektromotora i pogonskog zup~anika. Kod mlinova manjeg pre~nika i manjih snaga umesto reduktorom prenos snage i redukcija se vr{e klinastim remenjem. Sistem za podmazivanje se sastoji iz uljnezup~aste pumpe sa sopstvenim pogonom. Svako leì{te za sebe ima sistem za podmazivanje. Pumpa je u vezi sa tla~nom sklopkom i manometrom. Pritisak ulja se kre}e u granicama od 2-5 daN/cm2. Pri pu{tanju mlina u pogon prethodno se uklju~i sistem za podmazivanje da bi manometar pokazao pritisak ulja do 5 daN/cm2. Pri smanjenju pritiska ulja na 2 daN/cm2 tla~na sklopka reaguje i isklju~uje rad motora mlina. Podmazivanje reduktora se kod manjih snaga vr{i kupanjem u ulju a kod ve}ih snaga reduktor je uklju~en u cirkulacioni sistem za podmazivanje. Unutra{nje obloge dobo{a i bo~nih stranica su od 12% Mn ~elika, posebno su oblikovane i pri~vr{}ene su zavrtnjevima za dobo{ i bo~ne stranice mlina. Za posebne uslove mlevenja, gde je u krajnjem produktu nepoèljno u~e{}e gvo`|a, oblaganje se vr{i oblogama od kvarcita - SILEX. Ozi|ivanje mlina se vr{i pomo}u Extra-taljenog cementa. Tela za usitnjavanje su od Mn ~elika, Kugle su razli~itog pre~nika i ubacuju se kroz ulazni otvor mlina. Punjenje mlina zauzima 35 - 45% zapremine mlina. Za posebne uslove mlevenja primenjuju se kugle od kvarcita - SILEX.

FABRIKA PROCESNE I RUDARSKE OPREME - IMK "14. OKTOBAR" - KRU[EVAC

CILINDRI^NI MLINOVI

2.69

CM 002

N

G

L

A

Dz

C


D

E


CILINDRI^NI MLINOVI

2.69

CM 003

K

M

O

H

J

B


T


1170 1170

1100

1100

3500

3500

4000

3000

3000

1500

3,0x3,5

3,0x4,0

1,5x2,5

2500

3000

3000

3,0x4,5

4500

1200 1220

1125

1035

1020

825

815

2815

2860

2705

2430

2165

1965

2825

2825

3005

2715

2540

2500

2260

2175

1975

1945

1940

1675

1390

K

575

670

4720 5320

670

670

500 575

500

4220

4820

1820

4300

4300

4300 1300

1200

1200

1200

1200

1100

1100

1100

1100

1100

1100

1100

1100

C

4300

4300

4300

1820

1640

1640

1300

1200

1100

1100

1100

1100

E

1400

1420

1420

1420

1420

1420

1420

1420

1420

950

950

950

950

1420

1420

1420

1420

950

950

MLINOVI SA [IPKAMA

670

670

670

1820

1820

575 575

1820

575

1640 1820

500

1640

1640

1640

1640

B

575

500

500

500

500

G

4220

3720

3920

4820

4320

3820

3320

4220

3720

3220

2720

4220

3720

3220

2720

A

Mere, mm

MLINOVI SA KUGLAMA

3600

3600

3050

3050

2550

2550

4150

3600

3600

3600

3600

3050

3050

3050

3050

2550

2550

2550

2550

Dz

500

500

450

450

450

450

550

500

500

500

500

450

450

450

450

450

450

450

450

N

1650

2015

2015

1650

1650

1365

1365

2145

2015

2015

2015

2015

1650

1650

1650

680

570

510

420

350

350

610

610

610

470

470

420

420

420

350

350

350

1365

350

1365

350

T

1365

1365

O

28,1

1100

900

65

52

35

29 900

16

450 810

15,4

110

72

60

47

25

22,5

87

40,5 1100

450

72

69

60 39,4

33,7

52

47 21,6 22,5

44,5 18

39 42

10,8

25

22,5

18

15

Mlin

14,4

12

10,1

8,1

6,1

Punjenje

1100

1000

900

810

550

500

450

450

400

400

360

325

M

Teìna, t

2.69

4000

4000

1100

3500

2500

2,5x3,5

2,5x4,0

1000

3500

2000

2,0x3,5

3,0x4,0

800

850

3000

3000

1500

2000

1,5x3,0

720

2,0x3,0

2500

2500

3000

3000

3000

3,0x2,5

3,0x3,0

1080 1150

2500

1000

1000

960

2,5x3,5

3000

2500

980

900

2500

2000

850

860

2500

2500

2,5x2,0

3000

850

825

810

780

780

675

665

J

2,5x2,5

2000

2,0x3,0

2500

800

800

800

720

720

720

H

2,5x3,0

2000

2,0x2,5

2000

1500

1500

1,5x3,0

2000

3000

1500

1,5x2,5

2000

2500

1500

1,5x2,0

2,0x1,5

2000

1500

1,5x1,5

2,0x2,0

1500

D

Veli~ina mlina D x L, m

L


CILINDRI^NI MLINOVI CM 004


12,26

14,72

17,17

17,66

21,19

24,73

28,26

Zapremina mlina V m3

2,5x2,5

2,5x3,0

2,5x3,5

3,0x2,5

3,0x3,0

3,0x3,5

3,0x4,0

Veli~ina mlina DxL m

9,42

10,99

17,17

19,6

28,26

31,79

2,0x3,0

2,0x3,5

2,5x3,5

2,5x4,0

3,0x4,0

3,0x4,5

4,41

9,81

5,29

9,42

2,0x3,0

2,5x2,0

1,5x3,0

7,85

2,0x2,5

1,5x2,5

6,28

2,0x2,0

700

15

17

20

23

Broj obrtraja n o/min

18

20

23

28

Broj obrtraja n o/min

4165

3400

2178

1939

1231

1062

586

485

Ulaz 25 mm Proizvod 8 me{ % 200 me{ 20-30

3000

2720

2465

1700

1620

1360

1190

774

765

723

400

306

340

298

247

153


3060

2635

1630

1454

926

790

442

366


2465

2124

1310

1164

740

629

353

289


Kapacitet, t/24 h

1700

1573

1446

1105

1020

765

680

451

442

408

230

191

196

230

136

85


Kapacitet, t/24 h

MLINOVI SA [IPKAMA

2555

2300

2040

1446

1360

1190

1020

665

650

612

332

264

281

255

204

128


MLINOVI SA KUGLAMA

2040

1700

1088

975

612

519

294

234


1020

935

850

723

680

510

425

298

289

265

140

106

110

102

85

51


1549

1379

808

727

459

391

219

183


638

578

510

330

340

298

265

196

186

157

85

72

77

68

51

34


2.69

600

480

340

230

200

125

95

Snaga motora N KW

625

560

520

450

450

370

300

200

200

160

126

96

110

5,21

4,41

1,5x2,5

4,71

3,53

1,5x2,0

1,5x3,0

95

2,648

1,5x1,5

2,0x1,5

45

75

Zapremina mlina V m3

Veli~ina mlina DxL m

Snaga motora N KW


CILINDRI^NI MLINOVI CM 005


Procesna reduktori

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