On-site Oil Analysis Service We bring laboratory testing and expertise to you Oil analysis is a lifeblood test for equipment. Now available at your plant!
Achieve these goals: Early detection of abnormal wear Ensure your current lubricant in-service and in storage are at the correct type and in optimum condition Improve equipment reliability and productivity Reduce total maintenance cost
Using world established equipment, correlated with ASTM and/or IP to ensure result accuracy and repeatability
ABC Manufacturing Sdn. Bhd. ABC
Petaling Jaya, Malaysia
ONSITE OIL ANALYSIS REPORT PRESS MACHINE NO.3 HYDRAULIC POWER UNIT SHELL TELLUS 46
UNIT ID COMPONENT OIL BRAND NAME
SAMPLE STATUS
MONITOR
800 DIAGNOSIS (Latest Sample)
OIL QUANTITY, Litre
SAMPLE PICTURE
This sample is given MONITORstatus. Water content is HIGH. Viscosity and Acid Number has increased, most probablydue to water present. Particle patch analysis shows NORMAL condition.
RECOMMENDATION & NEXT STEP
PATCH TEST
Inspect water ingression source. Possible source(s) are underperformed air breather cap, water based cooling system or damaged cylinderdust seal. Resample at half sampling interval for trending purpose.
ANALYSIS RESULTS Sample Rating
La b Numb e r
PSA /1103/N PS A/1 103/1 PSA /1106/1 PS A/1108/1 NORMAL NO RMAL NORMAL MONITOR
Da te Test e d
02.0 3. 2011
02.03. 2011
02.05. 2011
0 2. 08.2 011
Da te Sa mp mpl e Tak en en
01.0 3. 3. 2011
01.03. 20 2011
01.05. 2011
0 1. 1. 08.2 01 011
05.06. 2009
05.06. 2009
0 5. 06.2 009
5760
7920
1008 0
O il cha nge
N
N
N
Filt er c hang e
Y
Y
Y
Da te of la st oil cha n ge Top-up since oil change,l O pera t ing ho urs si nce o il chang e, hr hrs Total operating hours,hrs
OIL CONDITION
Ki nematic Vi sc osity @ 4 0°C, cS t
46.2
46.8
46.7
50 . 8
Acid Nu mber, mg KO H/g
0 .50
0.52
0.54
0 . 70
< 10 0
<100
<100
450
<10
<10
<10
30
Cl ear
Cl ea r
Cl ear
Cl oudy
CONTAMINATION
Wa ter in oil , p pm WEAR
Ferr ous C oncen tra t ion, p pm
APPEARANCE Visua l
TEST DONE BY:
Name: Position:
DIAGNOSIS DONE BY:
VERIFIED BY:
Easy to read report format: Inclusive of diagnostic report, recommended action and overall sample status: NORMAL MONITOR or CRITICAL
We also provide: Program Review Identify trends in the following program information to set a course of action. Our field service engineers will review where your fluid analysis program is, learn where you want it to be and help you identify what it will take to get you there.
Equipment List Management Increase the value of laboratory laboratory maintenance maintenance recommendations. recommendations. We can help you organize and document an accurate and complete list of the equipment you need to test and develop an effective sampling schedule.
Program Assessments Affect change in maintenance strategies to improve the bottom line. We can assess your current program and provide practical recommendations for affecting change in your daily maintenance practices that has a positive impact on your bottom line.
Program Management Effectively manage fluid analysis data to maximize ROI. We can even provide an on-site program manager to monitor every aspect of your fluid analysis program so that you minimize maintenance costs as you maximize asset reliability.
Fluid Analysis Training - Public Publi Pub licc Classes Class Cla sses es Whether you're just venturing into the world of fluid analysis or you've been managing a program for years, our training will give you a better understanding of fluid testing and management and the importance of doing it well.
Email:
[email protected]