Specification Manual N14 Series Engines 1994 Certification Levels
CopyrightR 1994 Cummins Engine Company, Inc. All Rights Reserved
Bulletin No. 3666090 Printed 5/94
Foreword This manual contains complete assembly and rebuild specifications for the 1994 model N14 engine and all associated components manufactured by Cummins Engine Company, Inc. This manual is intended as a quick reference guide for an experienced technician who is familiar with our product. Various accessory and component suppliers can be contacted directly for any information not covered in this manual. A series of specific service manuals (Troubleshooting and Repair, Shop, Alternative Repair, and so on) are available and can be ordered by filling out and mailing the Literature Order Form located at the end of this manual. Reporting of errors, omissions, and recommendations for improving this publication by the user is encouraged. Please use the postage paid, self-addressed Literature Survey Form at the end of this manual for communicating your comments. The specifications in this manual are based on the most current information at the time of publication. Cummins Engine Company, Inc. reserves the right to initiate any changes at any time without obligation. If differences are found between your engine and the information in this manual, contact a Cummins Authorized Repair Location, a Cummins Division Office, or the factory. The latest technology and the highest quality components are used to manufacture the products of Cummins Engine Company, Inc. When replacement parts are needed, we recommend using only genuine Cummins or ReConT exchange parts. These parts can be identified by the following trademarks:
Table of Contents Additional Service Literature.............................................................................................................................. 67 Capscrew Markings and Torque Values.............................................................................................................. 57 Capscrew Markings and Torque Values - Metric................................................................................................ 58 Capscrew Markings and Torque Values - U.S. Customary................................................................................. 59 Component Manufacturers’ Addresses .............................................................................................................. Air Compressors............................................................................................................................................... Air Cylinders .................................................................................................................................................... Air Heaters ....................................................................................................................................................... Air Starting Motors ........................................................................................................................................... Alternators........................................................................................................................................................ Auxiliary Brakes................................................................................................................................................ Belts................................................................................................................................................................. Catalytic Convertors ......................................................................................................................................... Clutches........................................................................................................................................................... Coolant Heaters ............................................................................................................................................... Drive Plates...................................................................................................................................................... Electric Starting Motors .................................................................................................................................... Engine Protection Controls ............................................................................................................................... Fan Clutches .................................................................................................................................................... Fans................................................................................................................................................................. Filters............................................................................................................................................................... Flexplates......................................................................................................................................................... Fuel Warmers................................................................................................................................................... Gauges ............................................................................................................................................................ Governors ........................................................................................................................................................ Heat Sleeves .................................................................................................................................................... Hydraulic and Power Steering Pumps............................................................................................................... Oil Heaters ....................................................................................................................................................... Torque Converters ............................................................................................................................................
63 63 63 63 63 63 63 63 63 63 63 63 64 64 64 64 64 64 64 64 64 65 65 65 65
Component Specifications and Torque Values .................................................................................................. Accessory Drive - Rebuild Specifications .......................................................................................................... Air Compressor - Inspection Specifications....................................................................................................... Cam Follower Assembly - Rebuild Specifications ............................................................................................. Cam Follower Assembly - Torque Values........................................................................................................... Cooling System - Torque Values ....................................................................................................................... Cylinder Block - Rebuild Specifications ............................................................................................................ Cylinder Block - Torque Values ......................................................................................................................... Cylinder Head - Rebuild Specifications ............................................................................................................. Drive Belt Tension - Fan Belts........................................................................................................................... Engine Assembly - Capscrew Torque Values..................................................................................................... Engine Assembly - Specifications ..................................................................................................................... Engine Testing - Test Specifications.................................................................................................................. Fuel Pump and Compressor Drive - Torque Values ........................................................................................... Injectors - Rebuild Specifications...................................................................................................................... Lubricating Oil Cooler - Specifications .............................................................................................................. Lubricating Oil Pump - Inspection Specifications .............................................................................................. Lubricating Oil System - Capacities .................................................................................................................. Lubricating Oil System - Torque Values............................................................................................................. Rocker Lever Housing Assembly - Rebuild Specifications................................................................................. Rocker Lever Housing Assembly - Torque Values ............................................................................................. Thermostat Housing Assembly - Rebuild Specifications.................................................................................... Turbocharger - Inspection Specifications........................................................................................................... Vehicle Braking - Rebuild Specifications ........................................................................................................... Water Pump Assembly - Rebuild Specifications................................................................................................
10 48 50 38 40 47 24 30 31 13 14 10 50 49 40 44 41 41 44 36 37 47 50 51 46
Drive Belt Tension............................................................................................................................................... 53 Engine Diagrams .................................................................................................................................................. 3 Engine Identification ............................................................................................................................................ C-Brake Dataplate .............................................................................................................................................. Electronic Control Module Dataplate................................................................................................................... Engine Dataplate................................................................................................................................................
1 2 2 1
General Engine Specifications ............................................................................................................................. 6 Air Induction System .......................................................................................................................................... 7
Page Batteries (State of Charge) ................................................................................................................................. Cooling System .................................................................................................................................................. Electrical System ............................................................................................................................................... Exhaust System ................................................................................................................................................. Fuel System ....................................................................................................................................................... General Engine Data.......................................................................................................................................... Lubricating Oil System .......................................................................................................................................
8 7 8 7 8 6 7
Injection Timing Codes ...................................................................................................................................... 52 Newton-Meter to Foot-Pound Conversion Chart ................................................................................................ 56 Pipe Plug Torque Values ..................................................................................................................................... 60 Service Literature Ordering Location ................................................................................................................ 68 Specifications - General Information ................................................................................................................... 5 Tap-Drill Chart - U.S. Customary & Metric ......................................................................................................... 61 Torque Values for Straight Thread Fittings and Plugs....................................................................................... 60 Valve and Injector Adjustments*.......................................................................................................................... Cummins Engine Brake...................................................................................................................................... Injectors ............................................................................................................................................................ JacobsT Engine Brake........................................................................................................................................ Valve and Injector Adjustment Sequence............................................................................................................ Valves ................................................................................................................................................................
9 9 9 9 9 9
Weight and Measures - Conversion Factors....................................................................................................... 55
Engine Identification Page 1
N14
Engine Identification The model name provides the following engine data: N
14
330
E CELECT™ Identification Advertised Horsepower Displacement (Liters) Engine Model Designation
Engine Dataplate The engine dataplate provides the model identification and other important information about the engine. Have the following engine data available when communicating with a Cummins Authorized Repair Location. The information on the dataplate is mandatory when sourcing service parts: 1. Engine Serial Number (E.S.N.) 2. Control Parts List (CPL) 3. Model 4. Advertised Horsepower and RPM
Engine Identification Page 2
N14
Electronic Control Module Dataplate On CELECT™ engines, the electronic control module (ECM) dataplate is located on top of the ECM. The abbreviations in the accompanying illustration are explained as follows: p/n = part number s/n = serial number d/c = date code
C-Brake Dataplate On engines equipped with C-Brakes, the C-Brake dataplate is located on the exhaust side of the C-Brake housing.
Engine Diagrams Page 3
N14
Engine Diagrams The following drawings contain information about engine components, filter locations, drain points, and access locations for instrumentation and engine controls. The information and configuration of components shown in these drawings are of a general nature. Some component locations will vary depending on applications and installations.
Engine Diagrams Page 4
N14
N14
Specifications - General Information Page 5
Specifications - General Information The specifications in this manual are organized in the same sequence as the shop manual. The minimum and maximum tolerance limit specifications are listed in both metric and U.S. Customary dimensions. The metric dimension is given first, followed by the U.S. Customary dimension in brackets; for example: 0.50 mm [0.020 inch]. The assembly and rebuild specifications and torque values are provided to make sure the parts are assembled correctly, fit properly, and are secured with the correct torque value. Capscrew torque values are listed in newton meters and foot pounds unless otherwise specified. If a torque value is not listed, use the standard torque value for the capscrew. Refer to the Table of Contents, Capscrew Markings and Torque Values, in this manual.
General Engine Specifications Page 6
N14
General Engine Specifications General Engine Data
Metric [U.S. Customary]
Horsepower ....................................................................................................... Refer to the Engine Dataplate Engine speed @ Maximum Output: • Governed Speed (RPM) .............................................................................. Refer to the Engine Dataplate • Advertised HP (RPM) ................................................................................. Refer to the Engine Dataplate Bore and Stroke ......................................................................................... 140 mm [5.5 in] X 152 mm [6.0 in] Displacement ................................................................................................................. 14.0 liters [855 C.I.D.] Compression Ratio: • 310E, 370E, ESP I, ESP II .............................................................................................................. 18.5:1 • 410-E, 500E, ESP III ....................................................................................................................... 16.5:1 Firing Order .................................................................................................................................... 1-5-3-6-2-4 Engine Weight (with Standard Accessories): • Dry Weight .................................................................................................................... 1273 kg [2770 lb] • Wet Weight .................................................................................................................... 1328 kg [2925 lb] Crankshaft Rotation - (viewed from the front of the engine) .............................................................. Clockwise Cylinder Location and Firing Order
Intake and Exhaust Valve Locations
General Engine Specifications Page 7
N14
Air Induction System Caution: Engine intake air must be filtered to prevent dirt and debris from entering the engine. If intake air piping is damaged or loose, unfiltered air will enter the engine and cause premature wear.
Metric [U.S. Customary] Maximum Temperature Rise Between Ambient Air and Turbocharger Air Inlet (Ambient Above 0°C [32°F] .................................................................... 15°C [30°F] Maximum Inlet Restriction (Clean Filter) Normal Duty Element ............................................................................................. 250 mm H20 [10 in. H20] Maximum Inlet Restriction (Dirty Filter) ...................................................................... 635 mm H20 [25 in. H20] Maximum Allowable Pressure Drop Across Charge Air Cooler: psi .......................................................................................................................................... 21 kPa [3 psi] Hg (Mercury) ............................................................................................................... 152 mm Hg [6 in-Hg]
Lubricating Oil System Oil Pressure at Idle (Minimum Allowable at 93°C [200°F] Oil Temperature) ............... 70 kPa [10 psi] minimum Oil Pressure at no Load Governed Speed ........................................................... 276 to 345 kPa [40 to 50 psi] Oil Capacity of Standard Engine Combination Full Flow/Bypass Lubricating Oil Filter Capacity .................................. 2.7 liters [0.7 U.S. gal.] Oil Pan Capacity (High-Low) ................................................................... 36 to 30 liters [9.5 to 8.0 U.S. gal.] Oil Change Capacity (Oil Pan and Filter Filled to Capacity) ............. 37.7 to 32.9 liters [10.2 to 8.7 U.S. gal.] Total Lubricating Oil System Capacity Including Filter .................................................. 42 liters [11.0 U.S. gal.]
Cooling System Coolant Capacity (engine only) ................................................................................. 18.9 liters [20.0 U.S. qt.] Standard Modulating Thermostat Range ................................................................ 82 to 93°C [180 to 200°F] Maximum Coolant Pressure in Cylinder Block (Pressure Cap Removed) at 2300 RPM ............ 317 kPa [46 psi] at 1700 RPM ............ 165 kPa [24 psi] Maximum Allowable Top Tank Temperature: • 435E, 460E, 500E, ESP III ................................................................................................. 104°C [220°F] • All Other Ratings .............................................................................................................. 100°C [212°F] Coolant Alarm Activation Temperature ......................................................................... 104± 1°C [220± 2°F] Minimum Recommended Top Tank Temperature ........................................................................ 70°C [158°F] Minimum Recommended Pressure Cap .................................................................................... 50 kPa [7 psi]
Exhaust System Maximum Allowable Exhaust Back Pressure Created by Piping and Silencer: • Hg (Mercury) ...................................................................................................................... 76 mm [3 in.] • H20 (Water) .................................................................................................................... 1016 mm [40 in.] Exhaust Pipe Size (Normally Acceptable Inside Diameter) ........................................................ 127 mm [5 in.]
General Engine Specifications Page 8
N14
Fuel System Note: For performance and fuel rate values, refer to the engine data sheet or the fuel pump code for the particular model involved. Maximum Allowable Restriction to Pump With or Without Fuel Cooler: • With Clean Filter ..................................................................................................... 152 mm Hg [6 in. Hg] • With Dirty Filter ..................................................................................................... 254 mm Hg [10 in. Hg] Maximum Allowable Return Line Restriction without Check Valves .............................. 65 mm Hg [2.5 in. Hg] Maximum Allowable Fuel Inlet Temperature ................................................................................ 70°C [158°F] Minimum Allowable Fuel Tank Vent Capability ................................................................. 0.85 m3/h [30 ft3/hr]
Electrical System Minimum Recommended Battery Capacity System Voltage
12 Volt 24 Volt **
Cold Cranking Amperes 1800 900
Ambient Temperatures -18°C [0°F] Reserve Cold Capacity * Cranking Amperes Amperes 640 1280 320 640
0°C [32°F] Reserve Capacity* Amperes 480 240
* The number of plates within a given battery size determines reserve capacity. Reserve capacity determines the length of time sustained cranking can occur. ** CCA ratings are based on two 12-volt batteries in series. A minimum of 6.0 volts at the three pin power connector is required to power up the ECM on CELECT™ engines.
Batteries (State of Charge) Specific Gravity at 27°C [80°F] 1.260 - 1.280 1.230 - 1.250 1.200 - 1.220 1.170 - 1.190 1.110 - 1.130
State of Charge 100% 75% 50% 25% Discharged
Valve and Injector Adjustments* Page 9
N14
Valve and Injector Adjustments* Valves Intake ................................................................................................................................ 0.35 mm [0.014 in] Exhaust ............................................................................................................................ 0.68 mm [0.027 in] Adjusting Screw Lock Nut Torque With Part No. ST-669 ....................................................................................................... 54 N•m [40 ft-lb] Without Part No. ST-669 .................................................................................................. 68 N•m [50 ft-lb]
Injectors Injector Lash ..................................................................................................................... 0.56 mm [0.022 in] Adjusting Screw Lock Nut Torque .......................................................................................... 68 N•m [50 ft-lb]
Cummins Engine Brake Adjusting Screw Clearance (Use Dial Indicator) .................................................................. 0.58 mm [0.023 in] Adjusting Screw Lock Nut Torque: With Part No. ST-669 ......................................................................................................... 24 N•m [18 ft-lb] Without Part No. ST-669 ................................................................................................... 27 N•m [20 ft-lb]
JacobsT Engine Brake Slave Piston Adjustment ................................................................................................... 0.58 mm [0.023 in] Adjusting Screw Lock Nut Torque: With Part No. ST-669 ....................................................................................................... 30 N•m [22 ft-lb] Without Part No. ST-669 .................................................................................................. 35 N•m [25 ft-lb] * Adjustments must be made when the engine is cold (any stabilized coolant temperature at 60°C [140°F] or below).
Valve and Injector Adjustment Sequence
Component Specifications and Torque Values Page 10 Part or Assembly
N14 Ref. Point
mm
in
Component Specifications and Torque Values Engine Assembly - Specifications Crankshaft Axial End Play (Worn Limit)
0.10 0.56
MIN MAX
0.004 0.022
Cylinder Liner Protrusion
0.10 0.18
MIN MAX
0.004 0.007
0.140 0.330
MIN MAX
0.0055 0.0130
SAE No. 00 0 1/2 1 2 3
0.30 0.25 0.25 0.20 0.20 0.20
MAX MAX MAX MAX MAX MAX
0.012 0.010 0.010 0.008 0.008 0.008
SAE No. 00 0 1/2 1 2 3
0.30 0.25 0.25 0.20 0.20 0.20
MAX MAX MAX MAX MAX MAX
0.012 0.010 0.010 0.008 0.008 0.008
0.127
MAX
0.0050
0.203 0.254 0.305 0.356 0.406
MAX MAX MAX MAX MAX
0.008 0.010 0.012 0.014 0.016
Connecting Rod Side Clearance
Flywheel Housing Bore Alignment T.I.R.
Flywheel Housing Face Alignment T.I.R.
Flywheel Bore Runout T.I.R.
Flywheel Face Runout T.I.R.
Radius mm 203 254 305 356 406
(A) in 8 10 12 14 16
Component Specifications and Torque Values Page 11
N14 Part or Assembly Backlash Between the Camshaft and the Crankshaft Gear
Ref. Point
mm 0.08 0.46
in MIN MAX
0.003 0.018
Injection Timing To verify the correct injection timing for a particular engine, refer to the engine dataplate. Refer to Procedure 7-20, Injection Timing, in the Troubleshooting and Repair Manual, Bulletin No. 3666065, for complete instructions.
Accessory Drive Assembly Timing Position the accessory drive shaft dowel pin at the 12:00 o’clock position. Align the timing mark on the accessory drive gear with the timing mark on the camshaft gear.
Backlash Between the Accessory 0.05 MIN Drive and the Camshaft Gear 0.50 MAX Note: If the backlash is not within specifications, the gear must be replaced.
0.002 0.020
Backlash Between the Lubricating 0.05 MIN 0.002 Oil Pump Drive Gear and the 0.50 MAX 0.020 Camshaft Gear Note: If the backlash is not within specifications, the lubricating oil pump drive gear must be replaced.
Crankshaft Front Seal Bore Concentricity TIR
0.38
MAX
0.015
Camshaft Bearing Support Thrust Face to Camshaft Gear Clearance
0.20 0.33
MIN MAX
0.008 0.013
Component Specifications and Torque Values Page 12 Part or Assembly
N14 Ref. Point
Crosshead to Valve Spring Retainer Clearance
mm 0.51
in MIN
0.020
CELECT™ Injector and Valve Adjustment Refer to Overhead Adjustment, Procedure 7-04, in the Troubleshooting Repair Manual, Bulletin No. 3666065.
Intake Valve Lash Specifications Exhaust Valve Lash Specifications
0.35 0.68
Vibration Damper Eccentricity T.I.R. (Per 25.4 mm [1.0 in] Damper Outside Diameter)
0.10
MAX
0.004
0.18
MAX
0.007
Vibration Damper Face Alignment (‘‘Wobble’’) T.I.R. (Per 25.4 mm [1.0 in] Damper Radius)
0.014 0.027
Vibration Damper Thickness Refer to Vibration Damper, Procedure 7-31, Cleaning and Inspection in the Troubleshooting and Repair Manual, 1994 Certification Levels, Bulletin No. 3666065.
Belt Tension Water Pump Belt • New Belt Tension • Used Belt Tension
Ref. Point
Newtons 710 290 580
Pounds Force MIN MAX
160 65 130
Component Specifications and Torque Values Page 13
N14
Drive Belt Tension - Fan Belts SAE Belt Size
Belt Tension Gauge Part No. Click-type
Belt Tension New
Burroughs
N
lbf
Belt Tension Range Used* N
lbf
.380 in.
3822524
620
140
270 to 490
60-110
.440 in.
3822524
620
140
270 to 490
60-110
1/2 in.
3822524
ST-1138
620
140
270 to 490
60-110
11/16 in.
3822524
ST-1138
620
140
270 to 490
60-110
3/4 in.
3822524
ST-1138
620
140
270 to 490
60-110
7/8 in.
3822524
ST-1138
620
140
270 to 490
60-110
4 rib K**
3822524
ST-1138
620
140
270 to 490
60-110
5 rib K**
3822524
ST-1138
670
150
270 to 530
60-120
6 rib K**
3822525
ST-1293
710
160
290 to 580
65-130
8 rib K**
3822525
ST-1293
890
200
360 to 710
80-160
10 rib K**
3822525
3823138
1110
250
440 to 890
100-200
12 rib K**
3822525
3823138
1330
300
530 to 1070
120-240
* A belt is considered used if it has been in service for ten minutes or longer. * If used belt tension is less than the minimum value, tighten the belt to the maximum used belt value. ** K-section v-ribbed belts have a 3.5 mm [0.140 in] rib width.
Belt Tension Alternator Belts • New Belt Tension • Used Belt Tension
Ref. Point
Newtons 620 490
Pounds Force 140 110
Component Specifications and Torque Values Page 14 Part or Assembly
N14 Procedure No.
N•m
ft-lb
Adapter Plate to Rebuild Stand
102
75
Mounting Plate Adapter to Rear Water Header, if Removed
10
Engine Assembly - Capscrew Torque Values
7
Adapter Plate Mounting Capscrews • 3/8-inch 41 • 1/2-inch 102 • 5/8-inch 102 Note: Tighten all the adapter plate mounting capscrews in the sequence shown.
Main Bearing Capscrews Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Note: Tighten in the sequence shown. Liner Force Plate Screw
Connecting Rod Capscrews • Without Service Tool • With Marked Socket P/N 3824520
Step 1 Step 2 Note: Tighten the capscrews in alternate sequence.
122 230 346 122 230 346
30 75 75
90 170 255
Loosen all
90 170 255
136
100
129 60°±5°
95 60°±5°
129 278
95 205
Note: Refer to Procedure 7-24 in the Troublshooting and Repair Manual, Bulletin 3666065. Rear Cover Mounting Capscrews
47
35
Component Specifications and Torque Values Page 15
N14 Part or Assembly
Procedure No.
N•m
ft-lb
Flywheel Housing Mounting Capscrews Note: Tighten in the sequence shown.
203
150
Flywheel Mounting Capscrews Note: Tighten the capscrews in a star pattern.
271
200
Cylinder Head Mounting Capscrews
1 136 100 2 298 220 3 - Rotate 90 degrees, not less than one flat, and not more than 2 flats. Note: Tighten in the sequence shown. Repeat steps 1 and 2 to install each cylinder head.
Cam Follower Housing Mounting Capscrews
20 47
15 35
Accessory Drive Assembly Mounting Capscrews
61
45
Engine Position Sensor
20
15
Vehicle Speed Sensor Lock Nut (back sensor out 1/2 to 3/4 of a turn)
47
35
Note: Tighten in the alternating sequence shown.
Component Specifications and Torque Values Page 16 Part or Assembly
N14 Procedure No.
Lubricating Oil Pump Assembly Mounting Capscrews
Gear Cover Mounting Capscrews Note: Tighten in the sequence shown.
Camshaft Support Bearing Mounting Capscrews
Accessory Drive Pulley Flanged Retaining Nut
N•m
ft-lb
54
40
68
50
27
20
421
310
Oil Pan • Four 5/16-inch capscrews in rear of the oil pan. • Thirty-two 7/16-inch capscrews Note: Tighten in the sequence shown.
27
20
68
50
Oil Drain Plug
88
65
4
35 in-lb
Fuel Crossover Tube Mounting Capscrews
Component Specifications and Torque Values Page 17
N14 Part or Assembly
N•m
ft-lb
Rocker Housing Mounting Capscrews Tighten the rocker lever housing capscrews in the sequence shown (1 through 6)
115
85
Tighten the rocker lever housing capscrews in the sequence shown (7 and 8)
47
35
Water Manifold Jumper Tube Retainer Clamp Capscrews
45
33
1.5
13 in-lb
40
30
54 108 156
40 80 115
Injector Solenoid Wire Captive Nuts
Injector Hold Down Clamp Capscrews
Rocker Lever Shaft Mounting Capscrews Step 1 Step 2 Step 3
Valve and Injector Adjustment • Injector Set Method (OBC)
Procedure No.
5-15
• Intake Valve Lash • Exhaust Valve Lash
Bottom by hand and back out two flats (120°) 0.50 mm MIN 0.74 mm MAX 0.35 mm 0.68 mm
Valve and Injector Lash Recheck Limits Intake Valve Adjustment Recheck Exhaust Valve Adjustment Recheck Injector Lash Recheck
0.10 to 0.41 mm 0.58 to 0.81 mm 0.51 to 2.04 mm
• Injector Lash (OBC)
0.020 0.029 0.014 0.027
in in in in
0.004 to 0.016 in 0.023 to 0.034 in 0.020 to 0.080 in
Component Specifications and Torque Values Page 18 Part or Assembly
N14 Procedure No.
N•m
ft-lb
Valve Rocker Lever Adjusting Screw Lock Nut • With torque wrench adapter, Part No. ST-669 • Without adapter
54 68
40 50
Injector Rocker Lever Adjusting Screw Nut
68
50
102
75
24
18
Rocker Housing Cover Mounting Capscrews 12 Note: Tighten the capscrews in each cover in the sequence shown.
105 in-lb
C-Brake Capscrews Note: Tighten the capscrews in the sequence shown.
C-Brake Lock Nut
Intake Manifold Mounting Capscrews
47
35
Intake Manifold Temperature Sensor
14
10
Intake Manifold Pressure Sensor
14
10
Component Specifications and Torque Values Page 19
N14 Part or Assembly
Procedure No.
N•m
ft-lb
9
80 in-lb
47
35
Air Compressor Mounting Capscrews Air Compressor Support Bracket Mounting Capscrews
68
50
47
35
Fuel Pump Mounting Capscrews
47
35
ECM Cooling Plate Mounting Capscrews
41
30
Lubricating Oil Temperature Sensor
14
10
Lubricating Oil Pressure Sensor
14
10
DFC Signal Line Tube Nuts
Lubricating Oil Transfer Tube Mounting Capscrews Tighten the capscrews in the following sequence: • First, tighten the two capscrews (1) at the oil pan. • Second, tighten the capscrews (2) at the lubricating oil pump.
Component Specifications and Torque Values Page 20 Part or Assembly
N14 Procedure No.
N•m
ft-lb
Ambient Air Pressure Sensor (Threaded Style)
14
ECM Mounting Capscrews
7.3
65 in-lb
Sensor Harness AMP Connector
2.0
18 in-lb
Actuator Harness AMP Connector
2.0
18 in-lb
Wiring Harness Clamp Capscrews • L10/M11 • N14
20
15
Rocker Lever Housing Wiring Pass Through Connector Capscrew
15
11
Front Engine Support Bracket
68
10
50
Component Specifications and Torque Values Page 21
N14 Part or Assembly
Procedure No.
N•m
ft-lb
258
190
14 27 47
10 20 35
Idler Pulley Shaft Lock Nut
68
50
Thermostat Housing
47
35
Coolant Temperature Sensor
14
10
100 81 70
75 60 50
25 14
220 in-lb 120 in-lb
Vibration Damper Mounting Capscrews Capscrew Size: 5/8-inch; SAE grade No. 8 Note: Tighten the capscrews in the order shown.
Water Pump Mounting Capscrews
Fan Hub and Fan Hub Support Bracket • Fan hub bracket to block • Lifting bracket and brace to block • Brace to fan hub bracket
Piston Cooling Nozzle Retaining Capscrews 3/8 Capscrew 5/16 Capscrew
Step 1 Step 2 Step 3
Component Specifications and Torque Values Page 22 Part or Assembly
N14 Procedure No.
N•m
ft-lb
Dipstick Tube Housing Mounting Capscrew
47
35
Water Header Covers
12
110 in-lb
Coolant Inlet Transfer Connection
47
35
Lubricating Oil Cooler Assembly Support Mounting Capscrews
47
35
Oil Cooler Support Bracket
47
35
Alternator Mounting Bracket
47
35
Fan and Fan Spacer
47
35
Component Specifications and Torque Values Page 23
N14 Part or Assembly
N•m
ft-lb
176
130
Step 1 47 Step 2 81 Note: Tighten the capscrews in two steps in the sequence shown.
35 60
Turbocharger Mounting Nuts
47
35
Turbocharger Clamp Capscrew
8.5
75 in-lb
Turbocharger Oil Drain Tube Mounting Capscrews
44
32
Turbocharger Oil Supply Hose to Elbow
30
22
Crankcase Breather Tube • Hose clamps • Tube bracket mounting capscrew
5 47
40 in-lb 35
Starting Motor Mounting Capscrews
Procedure No.
Exhaust Manifold Mounting Capscrews
Component Specifications and Torque Values Page 24 Part or Assembly
N14 Ref. Point
mm
in
Cylinder Block - Rebuild Specifications Camshaft Bore Inside Diameter
68.237 68.262
MIN MAX
2.6865 2.6875
Cylinder Block to Main Bearing Cap Press Fit
0.03 0.15
MIN MAX
0.001 0.006
MIN MAX
4.7480 4.7495
421.87 422.45
MIN MAX
16.609 16.632
0.10 0.18
MIN MAX
0.004 0.007
Main Bearing Bore Inside Diameter (Capscrews Torqued to Specifications)
Cylinder Block Height
Cylinder Liner Protrusion
120.599 120.637
Camshaft Bushing Inside Diameter (Installed)
63.457 MIN 2.4983 63.558 MAX 2.5023 Note: If one of the bushings exceeds the maximum specifications, all of the bushings must be replaced.
Cylinder Liner Inside Diameter
136.694 139.827
MIN MAX
5.4998 5.5050
Component Specifications and Torque Values Page 25
N14 Part or Assembly
Ref. Point
mm
in
Cylinder Liner Outside Diameter (Lower Press Fit Area) Lower Press Fit Design • Standard
159.91 159.96 160.93 160.98
MIN MAX MIN MAX
6.296 6.298 6.336 6.338
9.01 9.04 9.52 9.55
MIN MAX MIN MAX
0.355 0.356 0.375 0.376
140.2 140.1
MIN MIN
5.515 5.514
63.504 63.530
MIN MAX
2.5000 2.5012
63.492 MIN 63.505 MAX Note: Discard the piston pin if it is more than 0.03 mm [0.001-inch] out of round.
2.4997 2.5002
• Oversize
Cylinder Liner Flange Thickness • Standard • Oversize
Piston Compression Ring Groove Wear Limits • Top Ring Groove (Diameter over pins) • 2nd Ring Groove (Diameter over pins)
Piston Pin Bore
Piston Pin Outside Diameter
Connecting Rod Capscrew Outside Diameter
Connecting Rod Crankshaft Bore Inside Diameter
14.50 14.99
MIN MAX
0.571 0.590
93.731 93.769
MIN MAX
3.6902 3.6917
Component Specifications and Torque Values Page 26 Part or Assembly
N14 Ref. Point
mm
in
Piston Pin Bushing Inside Diameter
63.543 63.564
MIN MAX
2.5017 2.5025
Connecting Rod - Length
304.75 304.80
MIN MAX
11.998 12.000
0.25 0.10
MAX MAX
0.010 0.004
0.50 0.25
MAX MAX
0.020 0.010
Connecting Rod Bearing Shell Thickness (Standard)
2.362 2.405
MIN MAX
0.0930 0.0947
Crankshaft Adapter Inside Pilot Diameter
92.10 92.17
MIN MAX
3.626 3.629
35.013 35.052
MIN MAX
1.3785 1.3800
35.08 35.18
MIN MAX
1.381 1.385
Connecting Rod - Alignment: • (Without Bushing) • (With Bushing)
Connecting Rod - Twist: • (Without Bushing) • (With Bushing)
Crankshaft Adapter Outside Pilot Diameter
Spun Steel Crankshaft Pulley I.D.
Component Specifications and Torque Values Page 27
N14 Part or Assembly
Ref. Point
mm
in
Vibration Damper Thickness Measure the thickness in four places 90 degrees apart approximately 3.18 mm [0.125 inch] from the outside diameter. The difference between any two of the four measurements must not exceed 0.25 mm [0.010 inch].
Crankshaft Oil Seal Wear Groove
Crankshaft Gear Press Fit Area Outside Diameter
Crankshaft Front Oil Seal Area Outside Diameter
Crankshaft Rear Oil Seal Area Outside Diameter
Crankshaft Connecting Rod Journal Outside Diameter
Crankshaft Main Bearing Journal Outside Diameter
0.13
MAX
0.005
95.504 95.522
MIN MAX
3.7600 3.7607
92.07 92.10
MIN MAX
3.625 3.626
152.336 152.400
MIN MAX
5.9975 6.0000
88.824 88.887
MIN MAX
3.4970 3.4995
114.236 114.300
MIN MAX
4.4975 4.5000
Component Specifications and Torque Values Page 28 Part or Assembly Crankshaft Thrust Face Width
N14 Ref. Point
mm
in
76.23 76.35
MIN MAX
3.001 3.006
95.394 95.415
MIN MAX
3.7557 3.7565
Main Bearing Shell Thickness (Standard)
3.086 3.145
MIN MAX
0.1215 0.1238
Thrust Bearing Thickness
6.185 6.312
MIN MAX
0.235 0.2485
0.13
MAX
0.005
63.40 63.42
MIN MAX
2.496 2.497
2.36 2.49
MIN MAX
0.093 0.098
Crankshaft Gear Bore Inside Diameter
Camshaft Gear to Camshaft Shoulder Clearance
Camshaft Bushing Journal Outside Diameter
Camshaft Thrust Washer Thickness
Component Specifications and Torque Values Page 29
N14 Part or Assembly Camshaft Gear Bore Inside Diameter
Ref. Point
mm
in
45.662 45.682
MIN MAX
1.7977 1.7985
45.733 45.745
MIN MAX
1.8005 1.8010
80.962 81.038
MIN MAX
3.1875 3.1905
120.611 120.688
MIN MAX
4.7485 4.7515
Accessory Drive Bushing Inside Diameter
39.75 39.90
MIN MAX
1.565 1.571
Accessory Drive Bushing Bore Inside Diameter
43.07 43.10
MIN MAX
1.696 1.697
171.40 171.50
MIN MAX
6.748 6.752
Camshaft Gear Press Fit Area Outside Diameter
Accessory Drive Seal Bore Inside Diameter
Crankshaft Seal Bore Inside diameter
Crankshaft Seal Bore Inside Diameter
Component Specifications and Torque Values Page 30 Part or Assembly
N14 Procedure No.
N•m
ft-lb
Cylinder Block - Torque Values Cylinder Block Pipe Plugs • 3/4-16 • 3/8-inch
75 27
55 20
27 75
20 55
75 27
55 20
88
65
129 60°±5°
95 60°±5°
129 278
95 205
Cylinder Block Pipe Plugs • 3/8-inch • 3/4-16
Cylinder Block Pipe Plugs • 3/4-16 • 3/8-inch
Cylinder Block Pipe Plug • 7/8-18 Straight Threaded Plug
Connecting Rod Capscrews • Without Service Tool • With Marked Socket P/N 3824520
Step 1 Step 2 NOTE: Tighten the capscrews in alternate sequence.
Note: Refer to Procedure 7-24 in the Troubleshooting and Repair Manual, Bulletin 3666065.
Component Specifications and Torque Values Page 31
N14 Part or Assembly
Ref. Point
mm
in
Cylinder Head - Rebuild Specifications Cylinder Head Flatness Per 25.4 mm [1.00 in.] of Length Cylinder Head Flatness (Total Overall Length)
Cylinder Head Thickness
Valve Spring Free Height:
Valve Spring Working Height: • Valve Spring Part No. 3070460
B
Load for Working Height: • Valve Spring Part No. 3070460
C
Valve Stem Outside Diameter
Valve Guide Inside Diameter (Installed)
MAX MAX
0.0008 0.003
110.74 111.43
MIN MAX
4.360 4.387
87.88
Nominal
3.460
56.89
Nominal
2.240
1067 N 1156 N
MIN MAX
240 lbf 260 lbf
9.59 9.63
MIN MAX
0.3775 0.3793
2.90
MIN
0.114
9.662 9.738
MIN MAX
0.3804 0.3834
A
• Valve Spring Part No. 3070460
Valve Head Thickness at Outside Diameter
0.020 0.08
1
Component Specifications and Torque Values Page 32 Part or Assembly
N14 Ref. Point
Valve Guide Height (Installed)
mm
in
31.75 32.76
MIN MAX
1.250 1.290
1.60 3.18
MIN MAX
0.063 0.125
Valve Seat to Valve Guide Concentricity (Per 360 Degrees)
0.09
MAX
0.0035
Valve Protrusion
-0.63 0.00
MIN MAX
-0.025 0.000
Valve Seat Width Limit
1.60 3.18
MIN MAX
0.063 0.125
19.05 19.07
MIN MAX
0.750 0.751
19.088 19.101
MIN MAX
0.7515 0.7520
Valve Seat Area (Width)
Valve Guide Bore Inside Diameter
Valve Guide Outside Diameter
1
Component Specifications and Torque Values Page 33
N14 Part or Assembly
Ref. Point
Valve Guide Height (Installed)
Valve Seat Insert Bore Depth (Standard Insert)
Valve Seat Insert Bore Inside Diameter (Standard Insert)
Injector Tip Protrusion:
mm
in
31.75 32.76
MIN MAX
1.250 1.290
9.39 9.52
MIN MAX
0.370 0.375
50.787 50.813
MIN MAX
1.9995 2.0005
1.47 1.82
MIN MAX
0.058 0.072
Injector to Injector Sleeve Seat Pattern: • Seating Area • Pattern Width
1 2
Valve Seat Leakage (Hg) (This test is for new or reground valves and seats only)
Stem Pocket to Pad Face On a given crosshead, the stem pocket to pad bore dimension (1) on one end must fall to within 0.020 inch of the dimension (2) on the opposite end.
Must be visible 360 degrees 1.52 MIN
0.060
The elapsed time for the needle to move from 457 mm Hg [18 in Hg] to 230 mm Hg [8 in Hg] must be 10 seconds or more.
1
11.532 12.548
MIN MAX
0.454 0.494
Component Specifications and Torque Values Page 34 Part or Assembly Cylinder Head Capscrew Free Length Use service tool, Part No. 3823546, to check capscrew free length.
N14 Ref. Point
mm 185.67
in MAX
7.310
Component Specifications and Torque Values Page 35
N14 Part or Assembly
Procedure No.
N•m
ft-lb
Injector Sleeve Puller Small Nut
65
50
Injector Sleeve Holding Tool Nut
60
Injector Sleeve Expander Mandrel
Injector Sleeve Holding Tool Capscrews
1 2 3
45
8
75 in-lb
5 10 15
45 in-lb 90 in-lb 130 in-lb
Component Specifications and Torque Values Page 36 Part or Assembly
N14 Ref. Point
mm
in
Rocker Lever Housing Assembly - Rebuild Specifications Rocker Lever Shaft Outside Diameter
Rocker Lever Bushing Bore Inside Diameter (Installed)
Rocker Lever Bore Inside Diameter
34.82 34.86
MIN MAX
1.3710 1.3725
34.89 34.99
MIN MAX
1.3735 1.3775
36.474 36.500
MIN MAX
1.436 1.437
Component Specifications and Torque Values Page 37
N14 Part or Assembly
Procedure No.
N•m
ft-lb
Rocker Lever Housing Assembly - Torque Values Step 1 Step 2 Step 3
54 108 156
40 80 115
Component Specifications and Torque Values Page 38 Part or Assembly
N14 Ref. Point
mm
in
Cam Follower Assembly - Rebuild Specifications Cam Follower Roller Side Clearance
0.23 0.61
MIN MAX
0.009 0.024
Cam Follower Roller to Pin Clearance
0.08 0.20
MIN MAX
0.003 0.008
22.228 22.253
MIN MAX
0.8751 0.8761
Cam Follower Shaft Outside Diameter
22.182 22.195
MIN MAX
0.8733 0.8738
Cam Follower Shaft Bore Inside Diameter
22.207 22.233
MIN MAX
0.8743 0.8753
17.755 17.767
MIN MAX
0.6990 0.6995
22.832 22.845
MIN MAX
0.8949 0.8994
Valve Lever Roller Bore Inside Diameter
17.856 17.882
MIN MAX
0.7030 0.7040
Injector Lever Roller Bore Inside Diameter
22.942 22.968
MIN MAX
0.9032 0.9042
Cam Follower Lever Shaft Bore Inside Diameter
Valve Lever Roller Pin Bore Inside Diameter Injector Lever Roller Pin Bore Inside Diameter
Component Specifications and Torque Values Page 39
N14 Part or Assembly
Ref. Point
mm
in
Crowned Valve Roller Outside Diameter
31.711 31.762
MIN MAX
1.2485 1.2505
Crowned Injector Roller Outside Diameter
41.237 41.287
MIN MAX
1.6235 1.6255
Valve Roller Pin Outside Diameter
17.772 17.780
MIN MAX
0.6997 0.7000
Injector Roller Pin Outside Diameter
22.855 22.865
MIN MAX
0.8998 0.9002
(1) Cam Follower Socket Outside Diameter
19.062 19.088
MIN MAX
0.7505 0.7515
19.025 19.050
MIN MAX
0.7490 0.7500
(2) Cam Follower Lever Bore Inside Diameter
Component Specifications and Torque Values Page 40 Part or Assembly
N14 Procedure No.
N•m
ft-lb
Cam Follower Assembly - Torque Values Cam Follower Shafts Locking Screws
2
15 in-lb
Note: The heads of the locking screws must be flush or below flush with the gasket surface of the cam follower housing.
Injectors - Rebuild Specifications Note: CELECT™ injectors are presently not rebuildable in the field.
Component Specifications and Torque Values Page 41
N14 Part or Assembly
Ref. Point
U.S. Gallons
Liters
Lubricating Oil System - Capacities Oil Pan Capacity: • Automotive
30 35
Low High
8.0 9.5
Refer to Lubrication System Specifications, page 7, for additional specifications.
Part or Assembly
Ref. Point
mm
in
Lubricating Oil Pump - Inspection Specifications Lubricating Oil Pump Drive Shaft End Clearance
0.051 0.203
MIN MAX
0.002 0.008
Lubricating Oil Pump Body and Cover Bushing Inside Diameter
22.263 MIN 0.8765 22.314 MAX 0.8785 Note: If the bushings are worn larger than the maximum given, the bushings must be replaced.
High Oil Pressure Relief Valve Seat Depth 46.73 MAX 1.840 Note: If the valve seat depth is greater than the maximum specifications given, the oil pump body must be replaced.
Lubricating Oil Pump Driven Gear Bushing Inside Diameter
22.263 MIN 0.8765 22.314 MAX 0.8785 Note: If the bushings are worn larger than the maximum given,the bushings must be replaced.
Lubricating Oil Pump Drive Shaft Outside Diameter
Main Drive Gear Bore Inside Diameter
22.212 22.225
MIN MAX
0.8745 0.8750
22.161 MIN 0.8725 22.187 MAX 0.8735 Note: If the main drive gear bore is worn beyond the maximum limit, the drive gear must be replaced.
Component Specifications and Torque Values Page 42 Part or Assembly
N14 Procedure No.
N•m
ft-lb
Main Oil Pressure Regulator Spring Force (at 46.23 mm [1.820 in] Compressed Height)
98 N 116 N
MIN MAX
22 lbf 26 lbf
High Oil Pressure Relief Valve Spring Force (at 29.0 mm [1.145 in] Compressed Height)
260 N 320 N
MIN MAX
59 lbf 72 lbf
Component Specifications and Torque Values Page 43
N14 Part or Assembly Lubricating Oil Pump Body and Cover Bushing Bore Inside Diameter
Ref. Point
mm 25.387 25.413
in MIN MAX
0.9995 1.0005
Driven Gear Bushing Bore Inside Diameter
25.387 MIN 0.9995 25.413 MAX 1.0005 Note: If the bushing bore inside diameter is not within specifications, the gear must be replaced.
Bushing Inside Diameter (New)
22.276 22.301
MIN MAX
0.877 0.878
Drive Gear Bore Inside Diameter
22.187 MIN 0.8735 22.200 MAX 0.8740 Note: If the bore inside diameter is not within specifications, the gear must be replaced.
Drive Shaft Outside Diameter
22.212 MIN 0.8745 22.225 MAX 0.8750 Note: Shafts that are damaged or worn smaller than the minimum given must be replaced.
Driven Shaft Bore Inside Diameter
22.263 MIN 0.8765 22.289 MAX 0.8775 Note: If the shaft bore diameter is not within specifications, the pump body must be replaced.
Driven Shaft Press Fit Area Outside Diameter
22.301 22.314
MIN MAX
0.8780 0.8785
Component Specifications and Torque Values Page 44 Part or Assembly
N14 Ref. Point
Driven Shaft Protrusion
mm
in
17.907 18.669
MIN MAX
0.705 0.735
102.2 N 123.8 N
MIN MAX
23.65 lbf 27.85 lbf
Lubricating Oil Cooler - Specifications Lubricating Oil Filter Bypass Valve Spring Force (at 59.18 mm [2.230 in] Compressed Height)
Part or Assembly
Step
N•m
Torque Values
ft-lb
Lubricating Oil System - Torque Values Lubricating Oil Pump Cover to Body Capscrews
25
20
Main Oil Pressure Regulator Retainer Plug Capscrew
27
20
7
60 in-lb
47
35
DFC Signal Line Adapter Elbow
Oil Cooler Support to Oil Cooler Transfer Housing
Component Specifications and Torque Values Page 45
N14 Part or Assembly
Procedure No.
N•m
ft-lb
Oil Cooler Core Hold Down Capscrews
27
20
O-Ring Adapter Retainer Capscrews
47
35
Shutoff Valve Retaining Capscrew and Washer
20
15
Oil Cooler Filter Head 12 Point Capscrews
20
15
Retaining Plug
34
25
Component Specifications and Torque Values Page 46 Part or Assembly
N14 Ref. Point
mm
in
Water Pump Assembly - Rebuild Specifications Water Pump Body Bearing Bore Inside Diameter
61.988 62.014
MIN MAX
2.4405 2.4415
36.45 36.47
MIN MAX
1.435 1.436
15.85 15.88
MIN MAX
0.624 0.625
19.037 19.062
MIN MAX
0.7495 0.7505
1
19.121 19.128
MIN MAX
0.7528 0.7531
2
25.011 25.022
MIN MAX
0.9847 0.9851
3
15.905 15.918
MIN MAX
0.6262 0.6267
7.97 8.18
MIN MAX
0.314 0.322
61.996 62.012
MIN MAX
2.4408 2.4414
Water Pump Body Seal and Seat Assembly Bore Inside Diameter
Water Pump Impeller Bore Inside Diameter
Water Pump Drive Pulley Bore Inside Diameter
Water Pump Shaft Journals Outside Diameter
Bearing Spacer Thickness
Idler Pulley Bearing Bore Inside Diameter
Component Specifications and Torque Values Page 47
N14 Part or Assembly
Ref. Point
Idler Shaft Outside Diameter
mm
in
24.980 24.993
MIN MAX
0.9835 0.9840
Thermostat Housing Assembly - Rebuild Specifications Thermostat Seal Bore Inside Diameter
67.39 67.46
MIN MAX
2.653 2.656
Thermostat Seal Bore Depth
42.16 42.67
MIN MAX
1.66 1.68
Part or Assembly
Step
N•m
Torque Values
ft-lb
Cooling System - Torque Values Thermostat Cover Capscrews
47
35
Component Specifications and Torque Values Page 48 Part or Assembly
N14 Ref. Point
mm
in
Accessory Drive - Rebuild Specifications Drive Shaft End Clearance
0.05 0.225
MIN MAX
0.002 0.009
33.426 33.515
MIN MAX
1.3160 1.3195
1
25.476 25.489
MIN MAX
1.0030 1.0035
2
33.274 33.325
MIN MAX
1.3100 1.3120
3
50.622 50.673
MIN MAX
1.9930 1.9950
4
34.963 34.976
MIN MAX
1.3765 1.3770
5
48.374 48.387
MIN MAX
1.9045 1.9050
25.400 25.425 25.425 25.438
MIN MAX MIN MAX
1.0000 1.0010 1.0010 1.0015
Drive Pulley Bore Inside Diameter
34.930 34.950
MIN MAX
1.3752 1.3760
Drive Gear Bore Inside Diameter
50.729 50.749
MIN MAX
1.9972 1.9980
Drive Shaft Bore Inside Diameter
Drive Shaft Journal Outside Diameter
Splined Coupling Inside Diameter Hub Coupling Inside Diameter
Component Specifications and Torque Values Page 49
N14 Part or Assembly
Ref. Point
Drive Shaft Gear Fit Journal Outside Diameter
Part or Assembly
mm 50.80 50.813
Procedure No.
N•m
in MIN MAX
2.0000 2.0005
ft-lb
Fuel Pump and Compressor Drive - Torque Values Accessory Drive Housing Capscrew
Accessory Drive Housing Straight Thread O-Ring Plugs
47
35
5
47 in-lb
Component Specifications and Torque Values Page 50 Part or Assembly
N14 Ref. Point
mm
in
Turbocharger - Inspection Specifications Turbocharger Axial Clearance (End to End)
Turbocharger Compressor Impeller Radial Clearance Model No. BHT3C
0.03 0.10
MIN MAX
0.001 0.004
0.152 0.457
MIN MAX
0.006 0.018
Turbocharger Turbine Wheel Radial Clearance Model No. BHT3C
0.203 MIN 0.008 0.533 MAX 0.021 Note: Specifications and instructions for rebuilding the turbocharger are provided in the Turbocharger Component Shop Manuals, Bulletin Nos. 3810230 or 3810241, for Holset turbochargers.
Exhaust Manifold Flange To Turbocharger Mounting Stud Torque Torque Value: 40 N•m [30 ft-lb] Note: Apply a coat of anti-seize compound to the threads. Use two mounting nuts locked together to tighten the studs.
Air Compressor - Inspection Specifications Single Cylinder Air Compressor Crankshaft End Clearance
0.051 MIN 0.002 0.686 MAX 0.027 Note: Specifications and instructions for rebuilding the single cylinder air compressor are provided in the Air Equipment Rebuild Manual, Bulletin No. 3810242.
Two Cylinder Air Compressor Crankshaft End Clearance
0.051 MIN 0.002 0.279 MAX 0.011 Note: Specifications and instructions for rebuilding the two cylinder air compressor are provided in the Air Equipment Rebuild Manual, Bulletin No. 3810257.
Engine Testing - Test Specifications Note: The specifications and instructions for testing the engine are provided in the N14 Engine Troubleshooting and Repair Manual, Bulletin No. 3666065.
Component Specifications and Torque Values Page 51
N14 Part or Assembly
Ref. Point
mm
in
Vehicle Braking - Rebuild Specifications Note: The specifications and instructions for rebuilding the JacobsT Brake are provided in the JacobsT Brake Installation Manual. Refer to the N14 Engine Shop Manual, Bulletin No. 3810487. For rebuild of Cummins C Brakes, refer to the C Brake Shop Manual, Bulletin No. 3810244.
Injection Timing Codes Page 52
N14
Injection Timing Codes Note: Injection timing is measured at 5.161 mm [0.2032 inch] BTDC piston travel. Engine
Timing
Push Rod Travel Range
Camshaft Key
Rating
Code
mm
inch
Part No.
310E-500E
CELECT™ IU
8.89 to 8.94
0.350 to 0.352
3021592
Amount of Offset
0.29 mm [0.0115 inch]
Read the push rod travel indicator in a counterclockwise direction from ‘‘0’’ (Zero). The total amount of travel represents the injection timing value.
If injection timing can not be brought within specifications by increasing or decreasing the thickness of the cam follower housing gaskets, an offset camshaft key must be installed.
Drive Belt Tension Page 53
N14
Drive Belt Tension SAE Belt Size
Belt Tension Gauge Part No. Click-type
Burroughs
Belt Tension New
Belt Tension Range Used*
N
lbf
N
lbf
.380 in.
3822524
620
140
270 to 490
60 to 110
.440 in.
3822524
620
140
270 to 490
60 to 110
1/2 in.
3822524
ST-1138
620
140
270 to 490
60 to 110
11/16 in.
3822524
ST-1138
620
140
270 to 490
60 to 110
3/4 in.
3822524
ST-1138
620
140
270 to 490
60 to 110
7/8 in.
3822524
ST-1138
620
140
270 to 490
60 to 110
4 rib
3822524
ST-1138
620
140
270 to 490
60 to 110
5 rib
3822524
ST-1138
670
150
270 to 530
60 to 120
6 rib
3822525
ST-1293
710
160
290 to 580
65 to 130
8 rib
3822525
ST-1293
890
200
360 to 710
80 to 160
10 rib
3822525
3823138
1110
250
440 to 890
100 to 200
12 rib
3822525
3823138
1330
300
530 to 1070
120 to 240
* A belt is considered used if it has been in service for ten minutes or longer. * If used belt tension is less than the minimum value, tighten the belt to the maximum used belt value.
FRACTION, DECIMAL, MILLIMETER CONVERSIONS Page 54
N14
FRACTION, DECIMAL, MILLIMETER CONVERSIONS 8 THS.
16 THS.
32 NDS.
64 THS.
INCHES
MM
1
0.0156
0.397
0.0313
0.794
0.0469
1.191
0.0625
1.588
0.0781
1.984
0.0938
2.381
0.1094
2.778
0.1250
3.175
0.1406
3.572
0.1563
3.969
0.1719
4.366
0.1875
4.763
0.2031
5.159
0.2188
5.556
0.2344
5.953
0.2500
6.350
0.2656
6.747
0.2813
7.144
0.2969
7.541
0.3125
7.938
0.3281
8.334
0.3438
8.731
0.3594
9.128
0.3750
9.525
0.3906
9.922
0.4063
10.319
0.4219
10.716
0.4375
11.113
0.4531
11.509
0.4688
11.906
0.4844
12.303
0.5000
12.700
1 3 1 5 3 7 1 9 5 11 3 13 7 15 1/4 17 9 19 5 21 11 23 3 25 13 27 7 29 15 31 1/2
CONVERSION FACTOR: 1 INCH = 25.4MM
8 THS.
16 THS.
32 NDS.
64 THS.
INCHES
MM
33
0.5156
13.097
0.5313
13.494
0.5469
13.891
0.5625
14.288
0.5781
14.684
0.5938
15.081
0.6094
15.478
0.6250
15.875
0.6406
16.272
0.6563
16.669
0.6719
17.066
0.6875
17.463
0.7031
17.859
0.7188
18.256
0.7344
18.653
0.7500
19.050
0.7656
19.447
0.7813
19.844
0.7969
20.241
0.8125
20.638
0.8281
21.034
0.8438
21.431
0.8594
21.828
0.8750
22.225
0.8906
22.622
0.9063
23.019
0.9219
23.416
0.9375
23.813
0.9531
24.209
0.9688
24.606
0.9844
25.003
1.0000
25.400
17 35 9 37 19 39 5 41 21 43 11 45 23 47 3/4 49 25 51 13 53 27 55 7 57 29 59 15 61 31 63 1 IN.
Weight and Measures - Conversion Factors Page 55
N14
Weight and Measures - Conversion Factors QUANTITY
Area
Fuel Consumption Fuel Performance
Force Length Power Pressure
Temperature Torque
Velocity Volume: liquid displacement
Weight (mass) Work
U.S. CUSTOMARY
METRIC
FROM U.S. CUSTOMARY TO METRIC MULTIPLY BY
FROM METRIC TO U.S. CUSTOMARY MULTIPLY BY
Unit Name sq. inch
Abbr. in2
sq. foot pounds per horsepower hour miles per gallon gallons per mile pounds force inch foot horsepower pounds force per sq. in inches of mercury inches of water inches of mercury inches of water bars bars
ft2 lb/hp-hr
Unit Name sq. millimeters sq. centimeters sq. meter grams per kilowatt hour
Abbr. m2 c2 m2 g/kw-hr
645.16 6.452 0.0929 608.277
0.001550 0.155 10.764 0.001645
lbf in ft hp psi
kilometers per liter liters per kilometer Newton millimeters millimeters kilowatt kilopascal
km/l
0.4251
2.352
l/km
2.3527
0.4251
N mm mm kw kPa
4.4482 25.40 304.801 0.746 6.8948
0.224809 0.039370 0.00328 1.341 0.145037
in Hg
kilopascal
kPa
3.3769
0.29613
in H2O
kilopascal
kPa
0.2488
4.019299
in Hg
mm Hg
25.40
0.039370
mm H2O
25.40
0.039370
kPa mm Hg
100.001 750.06
0.00999 0.001333
°C N•m
(°F-32) ÷1.8 1.35582
(1.8 x °C) +32 0.737562
mpg gpm
fahrenheit pound force per foot pound force per inch miles/hour gallon (U.S.) gallon (Imp*) cubic inch cubic inch
°F ft lb
millimeters of mercury millimeters of water kilopascals millimeters of murcury centigrade Newton-meter
in lb
Newton-meter
N•m
0.113
8.850756
mph gal. gal. in3 in3
kph l l l cm3
1.6093 3.7853 4.546 0.01639 16.387
0.6214 0.264179 0.219976 61.02545 0.06102
pounds (avoir.) British Thermal Unit British Thermal Unit horsepower hours
lb BTU
kilometers/hour liter liter liter cubic centimeter kilograms joules
kg j
0.4536 1054.5
2.204623 0.000948
BTU
kilowatt-hour
kw-hr
0.000293
3414
hp-hr
kilowatt-hour
kw-hr
0.746
1.341
in H2O bars bars
Newton-Meter to Foot-Pound Conversion Chart Page 56
N14
Newton-Meter to Foot-Pound Conversion Chart N•m
ft-lb
N•m
ft-lb
N•m
ft-lb
1
8.850756 in-lb
55
41
155
114
5
44 in-lb
60
44
160
118
6
53 in-lb
65
48
165
122
7
62 in-lb
70
52
170
125
8
71 in-lb
75
55
175
129
9
80 in-lb
80
59
180
133
10
89 in-lb
85
63
185
136
0.737562 ft-lb
90
66
190
140
1 12
9
95
70
195
144
14
10
100
74
200
148
15
11
105
77
205
151
16
12
110
81
210
155
18
13
115
85
215
159
20
15
120
89
220
162
25
18
125
92
225
165
30
22
130
96
230
170
35
26
135
100
235
173
40
30
140
103
240
177
45
33
145
107
245
180
50
37
150
111
250
184
NOTE: To convert from Newton-Meters to Kilogram-Meters divide Newton-Meters by 9.803.
Capscrew Markings and Torque Values Page 57
N14
Capscrew Markings and Torque Values Caution: When replacing capscrews, always use a capscrew of the same measurement and strength as the capscrew being replaced. Using the wrong capscrews can result in engine damage. SAE capscrews are graded according to the strength of the capscrew. They are marked on the head so the correct strength and torque value are known. The table on the following page lists the capscrew markings and the correct value for the capscrew. SAE capscrews are identified by:
5/16 Major Thread Diameter in Inches
U.S. Customary [5/16 X 18 X 1-1/2] 18 Number Threads per Inch
1-1/2 Length in Inches
NOTES: 1. Always use the torque values listed in the following tables when specific torque values are not available. 2. Do not use the torque values in place of those specified in other sections of this manual. 3. The torque values in the table are based on the use of lubricated threads. 4. When the ft-lb value is less than 10, give consideration to converting the ft-lb value to in-lb to obtain a better torque with an in-lb torque wrench. Example: 6 ft-lb equals 72 in-lb.
Capscrew Markings and Torque Values Page 58
N14
Capscrew Markings and Torque Values - Metric Commercial Steel Class 8.8 Capscrew Head Markings
8.8
Body Size Diam. mm 6 7 8 10 12 14 16 18
Torque Cast Iron Aluminum N•m ft-lb N•m ft-lb 9 5 7 4 14 9 11 7 25 18 18 14 40 30 30 25 70 55 55 40 115 85 90 65 180 130 140 100 230 170 180 135
10.9
12.9
10.9
Torque Cast Iron Aluminum N•m ft-lb N•m ft-lb 14 9 11 7 18 14 14 11 32 23 25 18 60 45 45 35 105 75 80 60 160 120 125 95 240 175 190 135 320 240 250 185
12.9
Torque Cast Iron Aluminum N•m ft-lb N•m ft-lb 14 9 11 7 23 18 18 14 36 27 28 21 70 50 55 40 125 95 100 75 195 145 150 110 290 210 220 165 400 290 310 230
Capscrew Markings and Torque Values Page 59
N14
Capscrew Markings and Torque Values - U.S. Customary SAE Grade Number Capscrew Head Markings These are all SAE Grade 5 (3) line
Capscrew Body Size 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 -
20 28 18 24 16 24 14 20 13 20 12 18 11 18 10 16 9 14 8 14
5
8
Capscrew Torque - Grade 5 Capscrew Cast Iron Aluminum N•m ft-lb N•m ft-lb 9 7 8 6 12 9 9 7 20 15 16 12 23 17 19 14 40 30 25 20 40 30 35 25 60 45 45 35 65 50 55 40 95 70 75 55 100 75 80 60 135 100 110 80 150 110 115 85 180 135 150 110 210 155 160 120 325 240 255 190 365 270 285 210 490 360 380 280 530 390 420 310 720 530 570 420 800 590 650 480
Capscrew Torque - Grade 8 Capscrew Cast Iron Aluminum N•m ft-lb N•m ft-lb 15 11 12 9 18 13 14 10 30 22 24 18 33 24 25 19 55 40 40 30 60 45 45 35 90 65 65 50 95 70 75 55 130 95 100 75 150 110 120 90 190 140 150 110 210 155 170 125 255 190 205 150 290 215 230 170 460 340 365 270 515 380 410 300 745 550 600 440 825 610 660 490 1100 820 890 660 1200 890 960 710
Pipe Plug Torque Values Page 60
N14
Pipe Plug Torque Values Size Thread in 1/16 1/8 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2
Actual Thread O.D. in 0.32 0.41 0.54 0.68 0.85 1.05 1.32 1.66 1.90
Torque In Aluminum Components N•m ft-lb 5 45 in-lb 15 10 20 15 25 20 35 25 45 35 60 45 75 55 85 65
Torque In Cast Iron or Steel Components N•m ft-lb 15 10 20 15 25 20 35 25 55 40 75 55 95 70 115 85 135 100
Torque Values for Straight Thread Fittings and Plugs Thread Size 5/16-24 3/8-24 7/16-20 1/2-20 9/16-18 3/4-16 7/8-14 1 1/16-12 1 3/16-12 1 5/16-12 1 5/8-12 1 7/8-12 2 1/2-12 * Steel fittings in
Steel Fitting (In Cast Iron or Steel*) Brass Fitting 5 to 6 N•m [ 45 to 50 in-lb] 3.1 to 3.4 N•m [ 27 to 30 in-lb] 10 to 11 N•m [ 90 to 100 in-lb] 5.1 to 5.7 N•m [ 45 to 50 in-lb] 15 to 17 N•m [135 to 150 in-lb] 6.5 to 7.3 N•m [ 58 to 65 in-lb] 15 to 18 N•m [ 11 to 13 ft-lb] 8.2 to 9.0 N•m [ 72 to 80 in-lb] 30 to 34 N•m [ 22 to 25 ft-lb] 12.7 to 14.1 N•m [112 to 125 in-lb] 50 to 56 N•m [ 37 to 41 ft-lb] 24 to 28 N•m [ 18 to 21 ft-lb] 71 to 79 N•m [ 52 to 58 ft-lb] 38 to 39 N•m [ 26 to 29 ft-lb] 102 to 113 N•m [ 75 to 83 ft-lb] 50 to 56 N•m [ 37 to 41 ft-lb] 122 to 136 N•m [ 90 to 100 ft-lb] 64 to 71 N•m [ 47 to 52 ft-lb] 142 to 157 N•m [105 to 116 ft-lb] 71 to 79 N•m [ 52 to 58 ft-lb] 213 to 237 N•m [157 to 175 ft-lb] 91 to 102 N•m [ 67 to 75 ft-lb] 305 to 339 N•m [225 to 250 ft-lb] 102 to 115 N•m [ 75 to 85 ft-lb] 457 to 509 N•m [337 to 375 ft-lb] 126 to 141 N•m [ 93 to 104 ft-lb] brass or aluminum must use comparable brass fitting torque for the thread size.
Tap-Drill Chart - U.S. Customary & Metric Page 61
N14
Tap-Drill Chart - U.S. Customary & Metric NOTE ON SELECTING TAP-DRILL SIZES: The tap drill sizes shown on this card give the theoretical tap drill size for approximately 60% and 75% of full thread depth. Generally, it is recommended that drill sizes be selected in the 60% range as these sizes will provide about 90% of the potential holding power. Drill sizes in the 75% range are recommended for shallow hole tapping (less than 1 1/2 times the hole diameter) in soft metals and mild steel.
60%
Tap Size
75%
3-48 M2.5x.45 3-48
3056
M2.5x.45 3-56
M2.6x.45 4-36
M2.6x.45 4-36
4-40
4-40
4-48
4-48 M3x.6 M3x.5 5-40 5-44
6-32
M3x.6
M3x.5 5-40 5-44 6-32
6-40 M3.5x6
M3.5x6 6-40
M4x.75 M4x.75 M4x.7 8-32
M4x.7 8-32 8-36
8-36 M4.5x.75 10-24 M4.5x.75 10-24
M5x1 10-32 M5x.9 M5x.8
M5x1 10-32 M5x.9 M5x.8
Drill Size 48 1.95mm 5/64 47 2.00mm 2.05mm 46 45 2.10mm 2.15mm 44 2.20mm 2.25mm 43 2.30mm 2.35mm 42 3/32 2.40mm 41 2.45mm 40 2.50mm 39 38 2.60mm 37 2.70mm 36 2.75mm 7/64 35 2.80mm 34 33 2.90mm 32 3.00mm 31 3.10mm 1/8 3.20mm 3.25mm 30 3.30mm 3.40mm 29 3.50mm 28 9/64 3.60mm 27 3.70mm 26 3.75mm 25 3.80mm 24 3.90mm 23 5/32 22 4.00mm 21 20 4.10mm 4.20mm 19 4.25mm 4.30mm 18 11/64 17
60%
Tap Size
75%
12-24
12-24
M5.5x.9 12-28
M5.5x.9 12-28
M6x1 1/4-20 M6x1 M6x.75 1/4-20 M6x.75
1/4-28
1/4-28
M7x1
M7x1 M7x.75
M7x.75 5/16-18
5/16-18
M8x1.25 5/16-24 M8x1
M8x1.25
5.16-24 M8x1
Drill Size 4.40mm 16 4.50mm 15 4.60mm 14 13 4.70mm 4.75mm 3/16 12 4.80mm 11 4.90mm 10 9 5.00mm 8 5.10mm 7 13/64 6 5.20mm 5 5.25mm 5.30mm 4 5.40mm 3 5.50mm 7/32 5.60mm 2 5.70mm 5.75mm 1 5.80mm 5.90mm A 15/64 6.00mm B 6.10mm C 6.20mm D 6.25mm 6.30mm E 1/4 6.40mm 6.50mm F 6.60mm G 6.70mm 17/64 6.75mm H 6.80mm 6.90mm I 7.00mm J 7.10mm K 9/32 7.20mm 7.25mm 7.30mm L 7.40mm M
60%
Tap Size
75%
M9x1.25
M9x1.25
3/8-16 M9x1
M9x1
3/8-16
1/8-27NPT 3/8-24 M10x1.5
3/8-24 1/8-27NPT M10x1.5 M10x1.25
M10x1.25
M10x1
M10x1 7/16-14 M11x1.5
M11x1.5 7/16-14 7/16-20 7/16-20
M12x1.75 M12x1.5 M12x1.25 1/2-13 1/4-18NPT
M12x1.75
M12x1.5 1/2-13 M12x1.25
1/2-20 9/16-12 M14x2 9/16-12 M14x2 M14x1.5 M14x1.25 9/16-18
M14x1.5 9/16-18 M14x1.25
Drill Size 7.50mm 19/64 7.60mm N 7.70mm 7.75mm 7.80mm 7.90mm 5/16 8.00mm O 8.10mm 8.20mm P 8.25mm 8.30mm 21/64 8.40mm Q 8.50mm 8.60mm R 8.70mm 11/32 8.75mm 8.80mm S 8.90mm 9.00mm T 9.10mm 23/64 9.20mm 9.30mm U 9.40mm 9.50mm 3/8 V 9.60mm 9.70mm 9.75mm 9.80mm W 9.90mm 25/64 10.00mm X 10.20mm Y 13/32 Z 10.50mm 27/64 10.75mm 11.00mm 7/16 11.25mm 11.50mm 29/64 11.75mm 11.50mm 29/64 15/32 12.00m 12.25mm 31/64 12.50mm 1/2 12.75mm 13.00mm 33/64
60%
Tap Size
M15x1.5 5/8-11
M16x2 5/8-18
75%
5/8-11 M15x1.5 M16x2 5/8-18 M16x1.5
M16x1.5
M17x1.5 M18x2.5 M18x2 3/4-10 M18x1.5 M19x2.5
M17x1.5 M18x2.5 M18x2 3/4-10 M18x1.5 M19x2.5
3/4-16
3/4-16 M20x2.5
M20x2.5 M20x2
M20x2 M20x1.5
M20x1.5
7/8-9 M22x2.5 M22x2 7/8-14 M22x1.5
7/8-9 M22x2.5 M22x2 7/8-14 M22x1.5 M24x3
M24x3
M24x2 1″-8 M24x1.5 M25x2 1″x12 M20x1.5 1″-14
M24x2 1″-8 M24x1.5 M25x2 1″-12 1″-14 M25x1.5
Drill Size 13.25mm 17/32 13.50mm 13.75mm 35/64 14.00mm 14.25mm 9/16 14.50mm 37/64 14.75mm 15.00mm 19.32 15.25mm 39/64 15.50mm 15.75mm 5/8 16.00mm 16.25mm 41/64 16.50mm 21/32 16.75mm 17.00mm 43/64 17.25mm 11/16 17.50mm 17.75mm 45/64 18.00mm 18.25mm 23/32 18.50mm 47/64 18.75mm 19.00mm 3/4 19.25mm 49/64 19.50mm 25/32 19.75mm 20.00mm 51/64 20.25mm 20.50mm 13/16 20.75mm 21.00mm 53/64 21/25mm 27/32 21.50mm 21.75mm 55/64 22.00mm 7/8 22.25mm 22.50mm 57/64 22.75mm 23.00mm 29/32 23.25mm 59/64 23.50mm 23.75mm 15/16
Section C - Component Manufacturers
Page 62
Section C - Component Manufacturers Section Contents Component Manufacturers’ Addresses ............................................................................................................ Air Compressors ............................................................................................................................................. Air Cylinders ................................................................................................................................................... Air Heaters ..................................................................................................................................................... Air Starting Motors.......................................................................................................................................... Alternators ...................................................................................................................................................... Auxiliary Brakes .............................................................................................................................................. Belts ............................................................................................................................................................... Catalytic Convertors........................................................................................................................................ Clutches ......................................................................................................................................................... Coolant Heaters .............................................................................................................................................. Drive Plates .................................................................................................................................................... Electric Starting Motors................................................................................................................................... Engine Protection Controls ............................................................................................................................. Fan Clutches .................................................................................................................................................. Fans ............................................................................................................................................................... Filters ............................................................................................................................................................. Flexplates ....................................................................................................................................................... Fuel Warmers ................................................................................................................................................. Gauges........................................................................................................................................................... Governors ....................................................................................................................................................... Heat Sleeves .................................................................................................................................................. Hydraulic and Power Steering Pumps ............................................................................................................. Oil Heaters ..................................................................................................................................................... Torque Converters...........................................................................................................................................
C-2 C-2 C-2 C-2 C-2 C-2 C-2 C-2 C-2 C-2 C-2 C-2 C-3 C-3 C-3 C-3 C-3 C-3 C-3 C-3 C-3 C-4 C-4 C-4 C-4
Section C - Component Manufacturers
Component Manufacturers’ Addresses Page 63
Component Manufacturers’ Addresses NOTE: The following list contains addresses and telephone numbers of suppliers of accessories used on Cummins engines. Suppliers may be contacted directly for any specifications not covered in this manual.
Air Compressors
Alternators
Bendix Heavy Vehicles Systems Div. of Allied Automotive 901 Cleveland Street Elyria, OH 44036 Telephone: (216) 329-9000 Holset Engineering Co., Inc. 1320 Kemper Meadow Drive Suite 500 Cincinnati, OH 45240 Telephone: (513) 825-9600 Midland-Grau Heavy Duty Systems Heavy Duty Group Headquarters 10930 N. Pomona Avenue Kansas City, MO 64153 Telephone: (816) 891-2470
Robert Bosch Ltd. P.O. Box 98 Broadwater Park North Orbital Road Denham Uxbridge Middlesex UD9 5HG England Telephone: 0895-833633 Butec Electrics Cleveland Road Leyland PR5 1XB England Telephone: 0744-21663
Air Cylinders Bendix Ltd. Douglas Road Kingswood Bristol England Telephone: 0272-671881 Catching Engineering 2101 Roberts Drive Broadview, IL 60153 Telephone: (312) 344-2334
Air Heaters Fleetguard, Inc. P.O. Box 6001 Cookeville, TN 38502 Telephone: (615) 526-9551 Kim Hotstart Co. West 917 Broadway Spokane, WA 99210 Telephone: (509) 534-6171
Air Starting Motors Ingersoll Rand Chorley New Road Horwich Bolton Lancashire England BL6 6JN Telephone: 0204-65544 Ingersoll-Rand Engine Starting Systems 888 Industrial Drive Elmhurst, IL 60126 Telephone: (312) 530-3800 StartMaster Air Starting Systems A Division of Sycon Corporation P. O. Box 491 Marion, OH 43302 Telephone: (614) 382-5771
C.A.V. Electrical Equipment P.O. Box 36 Warple Way London W3 7SS England Telephone: 01-743-3111
T.B.A. Ind. Products P.O. Box 77 Wigan Lancashire WN2 4XQ England Telephone: 0942-59221 Dayco Corp. Belt Technical Center P.O. Box 3258 Springfield, MO 65804 Telephone: (417) 881-7440 Gates Rubber Company 5610 Crawfordsville Road Suite 2002 Speedway, IN 46224 Telephone: (317) 248-0386 Goodyear Tire and Rubber Company 49 South Franklin Road Indianapolis, IN 46219 Telephone: (317) 898-4170
Catalytic Convertors
A.C. Delco Components Group Civic Offices Central Milton Keynes MK9 3EL England Telephone: 0908-66001
Donaldson Company, Inc. 1400 West 94th Street P.O. Box 1299 Minneapolis, MN 55440 Telephone: (612) 887-3131
C. E. Niehoff 2021 Lee Street Evanston, IL 60202 Telephone: (708) 866-6030
Nelson Industries, Inc. Exhaust and Filtration Systems Highway 51 West, P.O. Box 428 Stoughton, WI 53589 Telephone: (608) 873-4373
Delco-Remy P.O. Box 2439 Anderson, IN 46018 Telephone: (317) 646-7838 Leece-Neville Corp. 1374 E. 51st St. Cleveland, OH 44013 Telephone: (216) 431-0740
Auxiliary Brakes The Jacobs Manufacturing Company Vehicle Equipment Division 22 East Dudley Town Road Bloomfield, CT 06002 Telephone: (203) 243-1441
Belts Dayco Rubber U.K. Sheffield Street Stockport Cheshire SK4 1RV England Telephone: 061-432-5163
Walker Manufacturing 3901 Willis Road P.O. Box 157 Grass Lake, MI 49240 Telephone: (517) 522-5500
Clutches Twin Disc International S.A. Chaussee de Namur Nivelles Belguim Telephone: 067-224941 Twin Disc Clutch Co. Racine, WI 53403 Telephone: (414) 634-1981
Coolant Heaters Fleetguard, Inc. P.O. Box 6001 Cookeville, TN 38502 Telephone: (615) 526-9551
Drive Plates Detroit Diesel Allison Division of General Motors Corporation P.O. Box 894 Indianapolis, IN 46206 Telephone: (317) 244-1511
Component Manufacturers’ Addresses Page 64
Electric Starting Motors Butec Electrics Cleveland Road Leyland PR5 1XB England Telephone: 0744-21663 C.A.V. Electrical Equipment P.O. Box 36 Warple Way London W3 7SS England Telephone: 01-743-3111 A.C. Delco Components Group Civic Offices Central Milton Keynes MK9 3EL England Telephone: 0908-66001 Delco-Remy P.O. Box 2439 Anderson, IN 46018 Telephone: (317) 646-7838 Leece-Neville Corp. 1374 E. 51st Street Cleveland, OH 44013 Telephone: (216) 431-0740 Nippondenso Sales, Inc. 24777 Denso Drive P.O. Box 5133 Southfield, MI 48086-5133 Telephone: (313) 350-7500 Nippondenso of Los Angeles, Inc. 3900 Via Oro Avenue Long Beach, CA 90810 Telephone: (310) 834-6352
Engine Protection Controls Teddington Industrial Equipment Windmill Road Sunburn on Thames Middlesex TW16 7HF England Telephone: 09327-85500 The Nason Company 10388 Enterprise Drive Davisburg, MI 48019 Telephone: (313) 625-5381
Fan Clutches Holset Engineering Co. Ltd. P.O. Box 9 Turnbridge Huddersfield England Telephone: 0484-22244 Horton Industries, Inc. P.O. Box 9455 Minneapolis, MN 55440 Telephone: (612) 378-6410 Rockford Division Borg-Warner Corporation 1200 Windsor Road P.O. Box 7007 Rockford, IL 61125-7007 Telephone: (815) 633-7460
Section C - Component Manufacturers
Transportation Components Group Facet Enterprises, Inc. Elmira, NY 14903 Telephone: (607) 737-8212
Wohlert Corporation 708 East Grand River Avenue Lansing, MI 48906 Telephone: (517) 485-3750
Fans
Fuel Warmers
Truflo Ltd. Westwood Road Birmingham B6 7JF England Telephone: 021-557-4101 Hayes-Albion 1999 Wildwood Avenue Jackson, MI 49202 Telephone: (517) 782-9421 Engineering Cooling Systems 201 W. Carmel Drive Carmel, IN 46032 Telephone: (317) 846-3438 Brookside McCordsville, IN 46055 Telephone: (317) 335-2014 Aerovent 8777 Purdue Rd. Indianapolis, IN 46268 Telephone: (317) 872-0030 Kysor 1100 Wright Street Cadillac, MI 49601 Telephone: (616) 775-4681 Schwitzer 1125 Brookside Avenue P.O. Box 80-B Indianapolis, IN 46206 Telephone: (317) 269-3100
Fleetguard, Inc. P.O. Box 6001 Cookeville, TN 38502 Telephone: (615) 526-9551
Filters Fleetguard International Corp. Cavalry Hill Industrial Park Weedon Northampton NN7 4TD England Telephone: 0327-41313 Fleetguard, Inc. P.O. Box 6001 Cookeville, TN 38502 Telephone: (615) 526-9551
Flexplates Corrugated Packing and Sheet Metal Hamsterley Newcastle Upon Tyne Telephone: 0207-560-505 Allison Transmission Division of General Motors Corporation P.O. Box 894 Indianapolis, IN 46206 Telephone: (317) 244-1511 Allison Transmission Division of General Motors 36501 Van Born Road Romulus, MI 48174 Telephone: (313) 595-5711 Midwest Mfg. Co. 30161 Southfield Road Southfield, MI 48076 Telephone: (313) 642-5355
Gauges A.I.S. Dyffon Industrial Estate Ystrad Mynach Hengoed Mid Glamorgan CF8 7XD England Telephone: 0443-812791 Grasslin U.K. Ltd. Vale Rise Tonbridge Kent TN9 1TB England Telephone: 0732-359888 Icknield Instruments Ltd. Jubilee Road Letchworth Herts England Telephone: 04626-5551 Superb Tool and Gauge Co. 21 Princip Street Birmingham B4 61E England Telephone: 021-359-4876 Kabi Electrical and Plastics Cranborne Road Potters Bar Herts EN6 3JP England Telephone: 0707-53444 Datcon Instrument Co. P.O. Box 128 East Petersburg, PA 17520 Telephone: (717) 569-5713 Rochester Gauge of Texas 11637 Denton Drive Dallas, TX 75229 Telephone: (214) 241-2161
Governors Woodward Governors Ltd. P.O. Box 15 663/664 Ajax Avenue Slough Bucks SL1 4DD England Telephone: 0753-26835 Woodward Governor Co. 1000 E. Drake Road Fort Collins, CO 80522 Telephone: (303) 482-5811 Barber Colman Co. 1300 Rock Street Rockford, IL 61101 Telephone: (815) 877-0241
Section C - Component Manufacturers United Technologies Diesel Systems 1000 Jorie Blvd. Oak Brook, IL 60521 Telephone: (312) 325-2020
Heat Sleeves Bentley Harris Manufacturing Co. 100 Bentley Harris Way Gordonville, TN 38563 Telephone: (313) 348-5779
Hydraulic and Power Steering Pumps Hobourn Eaton Ltd. Priory Road Strood Rochester Kent ME2 2BD Telephone: 0634-71773 Honeywell Control Systems Ltd. Honeywell House Charles Square Bracknell Berks RG12 1EB Telephone: 0344-424555
Sundstrand Hydratec Ltd. Cheney Manor Trading Estate Swindon Wiltshire SN2 2PZ England Telephone: 0793-30101 Sperry Vickers 1401 Crooks Road Troy, MI 48084 Telephone: (313) 280-3000 Z.F. P.O. Box 1340 Grafvonsoden Strasse 5-9 D7070 Schwaebisch Gmuend West Germany Telephone: 7070-7171-31510
Oil Heaters Fleetguard, Inc. P.O. Box 6001 Cookeville, TN 38502 Telephone: (615) 526-9551
Component Manufacturers’ Addresses Page 65 Kim Hotstart Co. West 917 Broadway Spokane, WA 99210 Telephone: (509) 534-6171
Torque Converters Twin Disc International S.A. Chaussee de Namur Nivelles Belgium Telephone: 067-224941 Twin Disc Clutch Co. Racine, WI 53403 Telephone: (414) 634-1981 Rockford Division Borg-Warner Corporation 1200 Windsor Road P.O. Box 7007 Rockford, IL 61125-7007 Telephone: (815) 633-7460 Modine 1500 DeKoven Avenue Racine, WI 53401 Telephone: (414) 636-1640
Component Manufacturers’ Addresses Page 66
Section C - Component Manufacturers
NOTES
Additional Service Literature Page 67
N14
Additional Service Literature The following publications can be purchased by filling in and mailing the Service Literature Order Form: Bulletin No. 3377710 3379000 3379001 3379009 3379035 3379133 3379209 3379664 3387137 3387251 3666094 3387266 3666031 3666061 3666062 3666065 3666084 3672019 3810230 3810242 3810255 3810256 3810257 3810303 3810387 3810450 3810473 3810484 3810487
Title of Publication Service Products Catalog Air For Your Engine Fuel For Cummins Engines Operation - Cold Weather Alternative Repair Manual Control Parts List Fuel System Publications Subscription Service Injector Parts Flow and Cross Reference Troubleshooting Driveability Complaints Coolant Additives and Filtration Troubleshooting Excessive Fuel Consumption Cold Weather Operation Standard Repair Times, NT/N14 Series Engines Operation and Maintenance Manual, N14 Series Engines, 1994 Certification Levels U.S.A., Canada, Australia, New Zealand, and Puerto Rico Operation and Maintenance Manual, N14 Series Engines, 1994 Certification Levels Worldwide Excluding U.S.A., Canada, Australia, New Zealand, and Puerto Rico N14 Troubleshooting and Repair Manual 1994 Certification Levels Troubleshooting and Repair Manual, CELECT™ System, L10, M11, and N14 Engines N14 COMMAND CELECT™ Automotive 1994 HT3B Turbocharger Shop Manual Single Cylinder Air Compressor Shop Manual C Brake Installation Manual Operation and Maintenance Manual C-14C Series Engine Brake ST677 Two Cylinder Air Compressor Shop Manual Parts Reuse Guidelines Analysis and Prevention of Bearing Failures NH/NT855 Counterbore Troubleshooting and Repair Manual Troubleshooting and Repair Manual C-14C Model C-Brake Installation Manual C-14C Model C-Brake Shop Manual - N14 Engines
Service Literature Ordering Location Page 68
N14
Service Literature Ordering Location Region
Ordering Location
United States and Canada
Cummins Distributors or Cummins Engine Company, Inc. P. O. Box 3005 Mail Code 95030 Columbus, IN 47202-3005
U.K., Europe, Mid-East, Africa, and Eastern European Countries
Cummins Engine Company, Ltd. Royal Oak Way South Northants (Daventry), England NN11 5NU
South and Central America (excluding Brazil and Mexico)
Cummins Americas, Inc. 3450 Executive Way Miramar, FL 33025
Brazil and Mexico
International Parts Order Dept. Mail Code 40931 Cummins Engine Company, Inc. P. O. Box 3005 Columbus, IN 47202-3005
Far East (excluding Australia and New Zealand)
Cummins Diesel Sales Corp. Literature Center 8 Tanjong Penjuru Jurong Industrial Estate, Singapore 2260
Australia and New Zealand
Cummins Diesel Australia 2 Carribean Drive Scoresby Melbourne, Victoria, Australia
Obtain current price information from your local Cummins Distributor or (for U.S.A.) by calling Cummins Toll Free Number 1-800-DIESELS (1-800-343-7357).
Service Literature Ordering Location Page 69
N14
Literature Order Form Use this form for prompt handling of your literature order. Item
Bulletin Number
Title of Publication
U.S. Price Each
Quantity $
1
Amount $
2 3 4 5 6
Order Total
$
Contact your Cummins distributor for prices and availability. For problems with literature orders, contact 1-800-DIESELS (1-800-343-7357) (for U.S.A. and Canada). Prices subject to change without notice.
Please cut on dotted line ----------------------------------------------------------------------------------------
Literature Order Form Use this form for prompt handling of your literature order. Item
Bulletin Number
Title of Publication
1
U.S. Price Each
Quantity $
Amount $
2 3 4 5 6
Order Total
$
Contact your Cummins distributor for prices and availability. For problems with literature orders, contact 1-800-DIESELS (1-800-343-7357) (for U.S.A. and Canada). Prices subject to change without notice.
Service Literature Ordering Location Page 70
N14
Mail the Literature Order Form along with your ship-to address to your nearest Cummins distributor. FROM: Name: Street Address: City:
State:
Zip Code:
Country:
SHIP TO: (Name and address where literature is to be shipped) Name: Street Address: City:
State:
Zip Code:
Country:
Please cut on dotted line ----------------------------------------------------------------------------------------
Mail the Literature Order Form along with your ship-to address to your nearest Cummins distributor. FROM: Name: Street Address: City:
State:
Zip Code:
Country:
SHIP TO: (Name and address where literature is to be shipped) Name: Street Address: City: Country:
State:
Zip Code: