Day 3: Kitting & Packing and Installation
Part I: Kitting & Packing
Introduction This document is intended to guide just for understanding of kitting & Packing in warehouse. The plan in the document is a draft version, and can be modified before starting the installation. It is one of the method for kitting & packing.
Table Of Contents • Kitting & Packing – – – – – – –
Items for kitting & packing Warehouse layout High level view of kitting & packing Tools for kitting & packing Packing label plan Box stacking plan Box sizes & details for CDU & RRU
1. Items for Kitting & Packing S No 1
Item Code
2 3
4
EB80-09200A
8
9
10
11
3811-001849
13
3811-001850 3802-001093
14
15
CDU
BOX
1
1pcs
eNB equipment
RRU
BOX
3
3pcs
eNB equipment
CSS(Cell Site switch)-Cisco
BOX
1
1BOX
Switch unit
BOX
1
1BOX
Installation material
BOX
1
1BOX
Installation material
BOX
3
3BOX
Alpha
BOX
1
( )M
Beta
BOX
1
( )M
Gamma
BOX
1
( )M
RET Unit
pcs
3
3pcs
RET
AISG Cable
pcs
3
3pcs
RET Cable
CSS Accessory(IM materials)
Pack
1
1Pack
CSS Materials
F-GV(0.6/1kV), 4㎟ x 1C, Green F-GV(1kV), 6㎟ x 1C, Green
M
( )M
( )M
CDU GND
M
( )M
( )M
GPS GND
GPS CABLE(CNT-400)
M
( )M
( )M
GPS coaxial cable
Alpha
M
( )M
( )M
Beta
M
( )M
( )M
Gamma
M
( )M
( )M
Alpha
M
( )M
( )M
Beta
M
( )M
( )M
Gamma
M
( )M
( )M
RRU Master Kit ANTENNA (17dBi-65°)
6
12
U/M
CDU Master Kit
5
7
Material Description
3811-001850
EB80-05809A
Armored CPRI CABLE
F-GV(1kV), 6㎟ x 1C, Green F-CV CABLE 6㎟ x 2C(WHITE/BLACK)
QTY Required QTY Issued
Remarks
CPRI CABLE
RRU GND
RRU POWER CABLE
2. Kitting & Packing layout (Mumbai circle case)
GND cable 4SQ GND cable 6SQ GPS cable RRH Power cable CPRI cables Antenna& RET unit/cable
22mtr Entrance
4mtr
Stacking area Kitting & Packing
20mtr 10mtr
CSS switch & Accessories DU & RRH IM Master kit DU & RRH unit
Car trucking section
RJIL section
30mtr 60mtr
High-level view Unload boxes from palette
Unpack boxes (if required) in kitting area of warehouse Prepare installation kit in kitting area of warehouse
7
3. Materials for kitting & packing 1. Material list No.
Items
Photo
No.
Items
1
Transparent tape (2-inch & 4-inch)
8
Box label sticker
2
Air bubble film (W: 4-inch)
9
Oil marker pen
3
Stretch wrapping film (W: 24-inch)
10
Cable drum stands
4
Manual-dispensers for stretch wrapping
11
Cable winder
5
Cutter knife
12
Measure tape
6
Scissor
13
Plastic string
7
Cable cutter
Photo
4. Packing label plan 1. Packing label numbering Label Number
Label Text
Description
1 2 3 4 5 6 7 8 9 10 11 12 13
CDU RRU-0 RRU-1 RRU-2 CSS CDU Master Kit RRU Master Kit ANTENNA-0 ANTENNA-1 ANTENNA-2 CPRI CABLE-0,1,2 RET 3ea, AISG 3ea,CSS IM RRH Power cable x ( )m DU ground 4mm2 x ( )m GPS ground 6mm2 x ( )m 2 RRH ground 6mm x ( )m GPS coaxial x ( )m
CDU Unit RRU Unit – Alpha RRU Unit – Beta RRU Unit – Gamma Cell Site switch-Cisco CDU Installation Material RRU Installation Material RF Antenna – Alpha RF Antenna – Beta RF Antenna – Gamma Armored CPRI Cable – Alpha, Beta, Gamma RET Unit & AISG cable and CSS IM F-CV CABLE 6mm2 x 2C(WHITE/BLACK) F-GV(0.6/1kV), 4mm2 x 1C, Green F-GV(1kV), 6mm2 x 1C, Green F-GV(1kV), 6mm2 x 1C, Green GPS CABLE(CNT-400)
14
CPRI Cable Boxes • In First Phase of project →For few sites material • CPRI cable will be in the RRU box • Each CPRI cable box contains 30m
→ Remaining sites material • CPRI cable boxes are independent from RRU box • Each box will have cables of different lengths
→ CPRI boxes are of same size (H122mm X L384mm X W365mm) for all sites. → Depending on total CPRI cable length required, 1 to 3 boxes may be required per site. Pack ALL CPRI boxes for one site together in a single wrapping stretch film.
4. Packing label plan 2-1. CDU box label 250mm
35mm
Site Name:
Material details:
1/14 90mm
Side(1)
Side(2)
Label sticker should be put minimum 2 side of box
Kitting & Packing method
① Wrapping with stretch wrapping film ② Put label sticker ③ Put transparent tape on label sticker
60mm
60mm
CDU
120mm
25mm
Site ID:
4. Packing label plan 2-2. RRU-0 box label 250mm
35mm
Site Name:
Material details:
2/14 90mm
60mm
60mm
RRURRU-0
120mm
25mm
Site ID:
4. Packing label plan 2-3. RRU-1 box label 250mm
35mm
Site Name:
Material details:
3/14 90mm
60mm
60mm
RRURRU-1
120mm
25mm
Site ID:
4. Packing label plan 2-4. RRU-2 box label 250mm
35mm
Site Name:
Material details:
4/14 90mm
60mm
60mm
RRURRU-2
120mm
25mm
Site ID:
4. Packing label plan 2-5. CSS (Cell Site switch) Cisco label 250mm
35mm
Site Name:
Material details:
5/14 90mm
60mm
60mm
CSS(Switch)
120mm
25mm
Site ID:
4. Packing label plan 2-6. CDU Master Kit label 250mm
35mm
Site Name:
Material details:
6/14 90mm
60mm
60mm
CDUCDU-Master Kit
120mm
25mm
Site ID:
4. Packing label plan 2-7. RRU Master Kit label 250mm
35mm
Site Name:
Material details:
7/14 90mm
60mm
60mm
RRURRU-Master Kit
120mm
25mm
Site ID:
4. Packing label plan 2-8. ANT-0 box label 250mm
35mm
Site Name:
Material details:
8/14 90mm
60mm
60mm
ANTANT-0
120mm
25mm
Site ID:
4. Packing label plan 2-9. ANT-1 box label 250mm
35mm
Site Name:
Material details:
9/14 90mm
60mm
60mm
ANTANT-1
120mm
25mm
Site ID:
4. Packing label plan 2-10. ANT-2 box label 250mm
35mm
Site Name:
Material details:
10/14 90mm
60mm
60mm
ANTANT-2
120mm
25mm
Site ID:
4. Packing label plan 2-11. CPRI box label 250mm
35mm
Site Name:
Material details: )M )M )M
11/14 90mm
60mm
60mm
CPRI-0 ( CPRI-1 ( CPRI-2 (
120mm
25mm
Site ID:
4. Packing label plan 2-12. RET, AISG, CSS IM label 250mm
35mm
Site Name:
12/14 90mm
60mm
60mm
Material details: RET 3 ea/ AISG 3 ea/ CSS IM
120mm
25mm
Site ID:
4. Packing label plan 2-13. Cable roll label 250mm
35mm
Site Name:
Material details:
)m )m )m
13/14
60mm
60mm
RRU Power x Alpha ( RRU Power x Beta ( RRU Power x Gamma ( TOTAL ( )m
120mm
25mm
Site ID:
90mm
Kitting & Packing method
①Make cable roll using cable winder
Label sticker
① Make cable roll and tie with plastic strings ② Wrapping to be done cable roll thoroughly with bubble sheet ③ Put label sticker on bubble sheet ④ Put transparent tape on label sticker
4. Packing label plan 2-14. Cable roll label 250mm
35mm
Site Name:
120mm
25mm
Site ID: Material details:
14/14
60mm
60mm
DU ground 4mm x ( )m GPS ground 6mm x ( )m RRU ground 6mm x ( )m GPS coaxial x ( )m
90mm
Kitting & Packing method
①Make cable roll using cable winder
Label sticker
① Make cable roll and tie with plastic strings ② Wrapping to be done cable roll throughly with bubble sheet ③ Put label sticker on bubble sheet ④ Put transparent tape on label sticker
5. Appendix – Box size
CDU Master Kit RRU Master Kit CDU box RRU box
Box type Antenna
Dimension
RRU Master kit
W620 X L600 X H420
CDU Master Kit
W530 X L320 X H230
RRU Box
W580 X L500 X H215
CDU Box
W385 X L500 X H260
Antenna
W1260 X L410 X H240
5. Appendix - Box details (DU)
◆ IM materials No.
SNS CODE
1
EB80-09369A
2
Description
Specification
Unit
QTY
RUBBER TAPE
H0.8mm x D19mm x L 10m BLACK
EA
1
EB80-09370A
VINYL TAPE
H0.125mm x D19mm x L 8m BLACK
EA
1
3
EB80-09376A
WEATHER RESISTANT CABLE TIE
Nylon 66(Carbo A),CV 100W, L:104, W:2.5MAX.DIA:24,Tensile Strength 8KG
PA
1
4
EB80-09386A
F-GV CABLE
M
L
5
EB80-09379A
F-GV CABLE
M
L
6
EB80-09385A
PRESSURE TERMINAL(2HOLE)
COPPER PIPE,4SQ,S:16mm,D2:6.3,2hole
EA
1
7
EB80-09362A
PRESSURE TERMINAL(2HOLE)
COPPER PIPE,6SQ,D2:6.3, S:45, A:84
EA
1
8
EB80-09352A
BRASS BOLT
M6, B:20L
EA
2
9
EB80-09353A
BRASS NUT
M6, C:11.5
EA
2
10
EB80-09360A
PLAIN WASHER(BRASS)
d : 6.3, D:11.5
EA
4
11
EB80-09361A
PLAIN WASHER(BRASS)
d : 8.4, D:16.9
EA
4
12
EB80-09367A
SPRING WASHER(BRASS)
d : 6.3, D:12.1
EA
4
13
EB80-09354A
HEAT SHRINK TUBE
D:12mm, L:1000(GREEN)
M
0.2
14
EB80-09386A
F-GV CABLE
M
L
15
EB80-09365A
PRESSURE TERMINAL
Copper,RING TYPE,D : 32mm , D2 ; 17mm, D1:3.5mm, T:1
EA
1
16
EB80-09362A
PRESSURE TERMINAL(2HOLE)
COPPER PIPE,6SQ,D2:6.3, S:45, A:84
EA
1
17
EB80-09352A
BRASS BOLT
M6, B:20L
EA
2
18
EB80-09353A
BRASS NUT
M6, C:11.5
EA
2
19
EB80-09360A
PLAIN WASHER(BRASS)
d : 6.3, D:11.5
EA
4
20
EB80-09367A
SPRING WASHER(BRASS)
d : 6.3, D:12.1
EA
4
21
EB80-09361A
PLAIN WASHER(BRASS)
d : 8.4, D:16.9
EA
4
22
EB80-09354A
HEAT SHRINK TUBE
D:12mm, L:1000(GREEN)
M
0.2
㎟ x 1C Green F-GV CABLE 4㎟ x 1C Green
F-GV CABLE,6
㎟ x 1C Green
F-GV CABLE,6
REMARKS
Box 1
Box 2
5. Appendix - Box details (DU)
◆ IM materials No. 23 24 25 26 27 28 29 30 31 32
SNS CODE EB8009383A EB8009401A EB8009391A EB8009392A EB8009382A EB8009381A EB8009359A EB8009396A EB8009395A EB8009371A
Description
Specification
Unit
QTY
REMARKS
TNC STRAIGHT CABLE PLUG
50Ω, 11_TNC-50-7-18/133_NE
EA
1
Box 3
OPTICAL PATCH CODE
LC/UPC to LC/UPC, INDOOR DUPLEX, L
M
L
Box 4
GPS CABLE
LMR400, 50Ω, L
M
L
GPS ARRESTER
50Ω, 800 ~ 2500Mhz, N-Fe to N-Fe,
EA
1
N STRAIGHT CABLE PLUG
50Ω, 11_N-50-7-82/133_NE
EA
1
GPS CABLE ASS`Y
ENVIROFLEX_316_D, N(M) to SMA(M), 1000mm
SET
1
NAME PLATE
80x25x0.2t
SET
2
GPS ANTENNA
GA-1575(CR), 1575.42 ± 1 MHz, > 41 dBic, 25 mA (Max.), 1 x TNC Female
EA
1
GPS PIPE
SUS400, BAR: 6Tx50x400
SET
1
GPS FIXING(UNIVERSAL)
GPS FIXING (UNIVERSAL)
SET
1
Box 5
Box 6
Box 7
5. Appendix - Box details (DU)
CDU Master Kit Total Boxes – 7nos.
1
2
7 3
4
6 5
CDU Box 1 & 2
CDU Box 3,4, 5, 6, 7
GPS
5. Appendix - Box details (DU)
CDU BOX 1
CDU BOX 2
RUBBER TAPE, VINYL TAPE, WEATHER RESISTANT CABLE TIE F-GV CABLE
CDU BOX 4 OPTICAL PATCH CORD
CDU BOX 5
GPS cable, GPS arrestor, CNT-400, GPS assembly
PRESSURE TERMINAL(2HOLE) PRESSURE TERMINAL(2HOLE) BRASS BOLT BRASS NUT PLAIN WASHER(BRASS) PLAIN WASHER(BRASS) SPRING WASHER(BRASS) HEAT SHRINK TUBE F-GV CABLE PRESSURE TERMINAL PRESSURE TERMINAL(2HOLE) BRASS BOLT BRASS NUT PLAIN WASHER(BRASS) SPRING WASHER(BRASS) PLAIN WASHER(BRASS) HEAT SHRINK TUBE
CDU BOX 6 GPS ANTENNA
CDU BOX 3
TNC STRAIGHT CABLE
CDU BOX 7
GPS PIPE GPS FIXING(UNIVERSAL)
5. Appendix - Box details (RRU) ◆ IM materials No.
SNS CODE
Description
Specification
Unit QTY
1
EB80-09384A INTERFACE CABLE
LC/UPC(Tx), LC/APC(RX) -> LC/APC(RX),LC/UPC(TX), L( ..)
SET
3*L
2
EB80-09380A 1/2" JUMPER CABLE
2m, DIN to N, Sucofeed 1/2"F,Macromelt,cap
EA
12
3
EB80-09368A BUTYL TAPE
synthetic resin,40 X 3T,Distance : 0.5M
EA
12
UNIT MOUNTING BRACKET(WALL TYPE) EB80-09386A F-GV CABLE
hot rolled carbon steel T4.0,Bracket (341x135x72),Bakelite (135x24x5t),Bushing (M8),Washer(M8),Hex F-GV CABLE 6 x 1C Green
SET
3
M
3*L
EA
3
7
EB80-09378A PRESSURE TERMINAL(2HOLE) 6SQ,DIST:16mm, ∮:6.3mm EB80-09362A PRESSURE TERMINAL(2HOLE) COPPER PIPE,6SQ,D2:6.3, S:45, W:9.8, T:1.8, A:84
EA
3
8
EB80-09352A BRASS BOLT
M6, B:20L
EA
6
9
EB80-09353A BRASS NUT
M6, C:11.5
EA
6
10
EB80-09360A PLAIN WASHER(BRASS)
d : 6.3, D:11.5
EA
12
11
EB80-09367A SPRING WASHER(BRASS)
d : 6.3, D:12.1
EA
12
12
EB80-09361A PLAIN WASHER(BRASS)
d : 8.4, D:16.9
EA
12
13
EB80-09354A HEAT SHRINK TUBE
D:12mm, L:1000(GREEN)
M
0.3
4 5 6
NEW CODE
㎟
REMARK S 1-1
1-2
4
5. Appendix - Box details (RRU) ◆ IM materials No.
SNS CODE
Description
Specification
Unit QTY
14
EB80-09364A
PRESSURE TERMINAL(RING TYPE) 6SQ, d2:4.4mm, d1:3.5mm, L:19.7mm
EA
6
15
EB80-09356A
HEAT SHRINK TUBE
D:6mm, L:1000mm(BLUE)
M
0.3
16
EB80-09355A
HEAT SHRINK TUBE
D:6mm, L:1000mm(RED)
M
0.3
17
EB80-09359A
NAME PLATE
80x25x0.2t
SET
12
18
EB80-09357A
HEATING TUBE
D:31mm, L:1000, BLACK
M
2.4
19
EB80-09358A
HEATING TUBE
D:41mm, L:1000, BLACK
M
2.4
20
EB80-09370A
VINYL TAPE
H0.125mm x D19mm x L 8m BLACK
EA
1
21
EB80-09375A
VINYL TAPE
H0.125mm x D19mm x L 20m YEOLLOW
EA
1
22
EB80-09373A
VINYL TAPE
H0.125mm x D19mm x L 20m RED
EA
1
23
EB80-09374A
VINYL TAPE
H0.125mm x D19mm x L 20m BLUE
EA
1
24
EB80-09372A
VINYL TAPE
EA
1
25
EB80-09377A
WEATHER RESISTANT CABLE TIE
PA
1
26
EB80-09369A
RUBBER TAPE
H0.125mm x D19mm x L 15m GREEN Nylon 66(Carbo A),CV 100W, L:315, W:4.8, MAX.DIA:86, Tensle Strenght 55KG,CV150W~CV300W H0.8mm x D19mm x L 10m BLACK
EA
1
REMARK S
4
5. Appendix - Box details (RRU) RRU Master Kit Total Boxes – 4nos.
4 3 2 Boxes 1, 2 & 3 are for 3 RRUs & box 4 is common for all the RRUs
1
5. Appendix - Box details (RRU) 1-1
1-2
RRU Box 1-1
INTERFACE CABLE 1/2" JUMPER CABLE PUTYL TAPE
RRU Box 1-2
UNIT MOUNTING BRACKET(WALL TYPE)
5. Appendix - Box details (RRU) RRU Box 4 F-GV CABLE PRESSURE TERMINAL(2HOLE) PRESSURE TERMINAL(2HOLE) BRASS BOLT BRASS NUT PLAIN WASHER(BRASS) SPRING WASHER(BRASS) PLAIN WASHER(BRASS) HEAT SHRINK TUBE PRESSURE TERMINAL(RING TYPE) HEAT SHRINK TUBE HEAT SHRINK TUBE NAME PLATE HEATING TUBE HEATING TUBE VINYL TAPE VINYL TAPE VINYL TAPE VINYL TAPE VINYL TAPE WEATHER RESISTANT CABLE TIE RUBBER TAPE
Part II: Installation
Pre-Requisites: Safety First Post warning signs in areas where high-voltage cables are installed Post ‘off limit’ signs in areas where accidents are most expected. With guardrails or fences, block open areas such as connecting parts, roof, and scaffold Make sure to wear protective gear such as gloves, shoes, harness, etc. Do not wear metal objects such as Watch, Ring, Etc. Do not look into the optical cables as the laser beams are harmful for the eyes.
Pre-requisites for Installation The system DC power must be switched off before installation Check that you have Site information (address, key access, contact person, etc.) All required tools for installation (especially torque driver & hexagonal crimping tool) Approved RFE1 Checklist Check if TGB is installed or not, if not report to the Samsung
Check site environment Power supply check Feasibility of installation
Installation Work Flow
Installation Tool list
Installation Tool list
System Cable Diagram
[IGB]
Part II: Installation B) Installation of CDU
CDU Specs
CDU Specs (2)
CDU Views
L9CA Card
Fan
UAMA Card
Steps in CDU Installation CDU Mounting
Roxtec Arrangement
Grounding
Power connection
Backhaul connection
ODC Layout
CDU Position 2-Door ODC: 35, 36 3-Door ODC: 29, 30
CDU Mounting: Horizontal
Horizontal CDU Installation: Front View
CDU Mounting: Vertical Vertical fixation for CDU system Air OUT Top [D[D-01]
SEMS
Air IN Bottom
NOTE : When the CDU system is fixed vertically, it should be placed after consideration for air flow. * M6 SEMS Torque : 33.28~44.92 kgf.cm
Air flow should be in this direction for vertical installation
Vertical CDU Installation: Front View
Steps in CDU Installation Mounting the CDU
Roxtec Arrangement
Grounding
Power connection
Backhaul connection
Roxtec Configuration Original Shape
Final Shape No air-gaps between Roxtec gland strips
Steps in CDU Installation Mounting the CDU
Roxtec arrangement
Grounding
Power connection
Backhaul connection
CDU Grounding: High Level View ③ [MGB]/ [IGB]
CDU Rear View
Prepare ground cable
Connect to CDU rear side
②
① [D[D-02]
Ground Cable
Connect to MGB (IGB)
Pressure Terminal for Grounding : 2-Hole ◆ Single hole pressure terminal is official for the earth cable connection.
◆ In case of 2-hole pressure terminal material in the IM kit box, connect as below picture.
CDU Grounding: Preparing the Grounding Cable • Video link
CDU Grounding: Connecting to CDU Connecting to CDU system
Connect the 4㎟ pressure terminal and the heat shrink tube at the end of the ground cable.
CDU Rear Side
Ground Cable
Heat Shrink Tube Pressure Terminal
[D[D-02]
[D[D-10]
[D[D-03]
[Pressure terminal] 4㎟, 2 holes, hole diameter: 6.3mm, hole gap 16mm
SEMS(M5x15L) * The screw is included in CDU
Align the pressure terminal connected on the CDU-side ground cable to the ground terminal mounting hole on the rear side of the CDU and fix it with the M5 SEMS.
* M5 SEMS Torque : 20~30 kgf.cm
CDU Grounding: Connecting to MGB MGB Connecting
* M6 Brass Bolt/Nut Torque: 29.98kgf.cm (Tolerance +-10%)
Steps in CDU Installation Mounting the CDU
Roxtec arrangement
Grounding
Power connection
Backhaul connection
CDU DC Power Connection: High-level view
Prepare Power cables
Connect to DCDB
Connect power cable to CDU with assembled side facing CDU
CDU Power Connection: Connecting to DCDB Connecting to DCDB
[CDU]
[DCDB] [D-22] Heat Shrink Tube
[D-20] DC Power Cable Assembly Heat Shrink Tube
[D-23] Heat Shrink Tube
CDU Power Connection: DCDB end
to CDU
Delta DCDB (4CL/8NCL)
GE DCDB (4CL/8NCL)
Emerson DCDB (4CL/8NCL)
RTN Bar(Red)
CB(Blue)
[D[D-20]
CB(Blue)
DC Power Cable Assembly
RTN Bar (Red) CB(Blue)
RTN Bar (Red)
[DCDB] (Note) Do not remove common cable. -48V cable(black/blue shrink) should be installed with Common cable.
CDU Power Connection: DCDB end
① [DCDB Side] Installation for DC Power Cable To -48[V] Circuit Breaker
Power Cable (AWG 12, UL 1015-LF 2.5mm2 x 2C)
To RTN (GND Port) 200mm
To -48[V] Circuit Breaker
Power Cable (AWG 12, UL 1015-LF 2.5mm2 x 2C)
To RTN (GND Port) 12 mm
To -48[V] Circuit Breaker To RTN (GND Port)
200mm
Power Cable (AWG 12, UL 1015-LF 2.5mm2 x 2C)
CDU Power Connection: DCDB end
② Installation for DCDB
Critical
Can use two 10A (1 CDU, 1 RRU) and two 25A MCB’s (2 RRU’s) available
Non - Critical
MAIN
The capacity of circuit breaker is required as below.
CDU
RRU#1
- CDU : 16 [A] - Each RRU : 16[A]
RRU#0
RRU#2
CDU Power Connection: Connecting to CDU ③ Connecting to CDU system
Connect the power connector (combination D-sub connector) assembled on the cable to the
Power Cable Connector SPD M6 SEMS [D[D-20]
DC Power Cable Assembly
power input connector on the front left of the CDU.
Connect the power cable assembly to the power connector with the correct polarity (RTN, 48V).
* M6 SEMS Torque : 33.28~49.92 kgf.cm
Heat shrink tube color: RTN_red/-48V_blue.
Steps in CDU Installation Mounting the CDU
Roxtec Arrangement
Grounding
Power connection
Backhaul connection
CDU Backhaul Connection: CDU end If Black multi-mode SFP is found, please return it to Samsung contact person after replacing it with Blue single-mode SFP Connecting to backhaul cable (Optic) Connect the backhaul cable (opticsingle mode) from the switch/router to BH2 and BH3 ports of the CDU UAMA board.
Connect the CDU-side connectors General Case : Optic single cable
(LC/UPC) of the cable to the BH2 and BH3 ports of the CDU UAMA board.
SFP module should be Blue for single-mode fiber. If it is Black, it is for multi-mode fiber and will NOT work (there are 700 CDU’s with multi-mode SFP)
Part II: Installation C) Installation of CSS
CSS Installation Materials
CSS Specs
CSS Front View & Ports
Front View
Steps in CSS Installation CSS Mounting
CSS Grounding
CSS Power connection
Attaching the CSS Rack-mounting brackets
Mounting the CSS on Rack
Steps in CSS Installation CSS Mounting
CSS Grounding
CSS Power connection
CSS Grounding
To IGB
CSS Grounding: Preparing Ground wire
Steps in CSS Installation CSS Mounting
CSS Grounding
CSS Power connection
CSS Power Connection
Two 3-pin power cables. Use two 16A MCB’s.
Warnings!
CDU Backhaul Connection: CSS end Use port 9x at the CSS
CSS
CDU
Use port BH2 at the CDU
Part II: Installation D) Installation of GPS
Steps in GPS Installation Preparing GPS Connector
Installation of GPS Arrestor
Installation of GPS Antenna
Connecting the GPS
GPS Connection: High-level view
③ [D[D-25]
[MGB] GPS Antenna [D[D-11] ~ [D19]
Connection of
GPS Ground Cable
②
① [D[D-30]
[D[D-27]
GPS Cable(CNT-400) [D[D-28]
N-Male
RG-316D Cable-1
GPS Arrestor
TNC-Male
H&S Connector Specs
H&S NN-Type Connector: Assembly Procedure
H&S N-Type Connector: Assembly Procedure (2)
H&S N-Type Connector
H&S N-Type Connector: Assembly Procedure
H&S N-Type Connector: Assembly Procedure (2)
GPS Connection: Preparing GPS Connector
GPS Connection: Preparing GPS Connector
GPS Connection: Preparing GPS Connector Video
Steps in GPS Installation Preparing GPS Connector
Installation of GPS Arrestor
Installation of GPS Antenna
Connecting the GPS
GPS Connection: Installing GPS Arrestor
② Installation for GPS Arrestor [D[D-28]
GPS Cable(CNT-400)
GPS Arrestor
[D[D-30]
RG-316D Cable-1
[D[D-27]
N-Male Connector
[D[D-12]
Pressure Terminal
GPS Arrestor to CDU (RG(RG-316D)
GPS Arrestor Grounding
GPS Arrestor to GPS Antenna (CNT(CNT-400)
GPS Connection: Installing GPS Arrestor • GPS Arrestor position will be different for 2-door & 3door ODC.
Steps in GPS Installation Preparing GPS Connector
Installation of GPS Arrestor
Installation of GPS Antenna
Connecting the GPS
GPS Antenna Installation(1) Installation point of GPS antenna can be classified into top and bottom point. It is recommended that
RF Antenna
GPS antenna is installed at top point of RF antenna. ▶ Case#1 Case#1) Mount on the top position of RF antenna 1) GPS antenna should be installed higher than the RF antenna. It should have sky clearance
X
RF Antenna center axis Not allowed area for GPS Antenna GPS Antenna
[Top View]
GPS Antenna RRU RF Antenna
2) GPS antenna should be behind the RF antenna at >110 degrees from main lobe axis in the horizontal plane 3) It should be installed within protection angle of the lightning protection umbrella. 4) Minimum distance between RF antenna top point and GPS antenna head should be 500mm 5) It is recommended that GPS antenna be installed in the south direction so that the GPS is located on the back side of the structure (i.e. RTT, GBT)
Available area of GPS Antenna RF Antenna center axis
Note : It is prohibited to installation of GPS antenna on the back side of RF antenna.
GPS Antenna Installation(1) In case the height of structure is more than 30M from the ground, lightning-protection umbrella angle should be 23 degrees. (If it is difficult to satisfy the above conditions, lightning arrestor installation angle should be set to the nearest value such that all equipments are covered under the lightning protection umbrella.) [Less than 30M ]
[More than 30M ] Lightning Rod
45° 45°
RRU
RF Antenna
GPS Antenna
RRU
Minimum 500 mm
Minimum 500 mm
GPS Antenna
23° 23°
RF Antenna
GPS Antenna Installation(2) ▶ Case#2) Mount on the bottom position of RF antenna 1) GPS antenna should be installed higher than the
RF Antenna
X
RF Antenna center axis Not allowed area for GPS Antenna
GPS Antenna
RF antenna. It should have sky clearance 2) GPS antenna should be behind the RF antenna at >110 degrees from main lobe axis in the horizontal plane 3) It should be installed within protection angle of
[Top View]
GPS Antenna RRU RF Antenna
the lightning protection umbrella. 4) Minimum distance between RF antenna bottom point and GPS antenna head should be 2m 5) It is recommended that the GPS antenna be installed in the south direction so that the GPS is located on the back side of the structure (RTT, GBT, etc.)
Note : It is prohibited to installation of GPS antenna on the back side of RF antenna.
RF Antenna center axis Available area of GPS Antenna
GPS Antenna Installation(2) [Less that 30M ]
[More than 30M]
Lightning Rod
45° 45°
RRU
RF Antenna
23° 23°
RRU
RF Antenna
M2 mu min iM
GPS Antenna
GPS Antenna
M2 mu min iM
In case the height of structure is more than 30M from the ground, lightning-protection umbrella angle should be 23 degrees.(If it is difficult to satisfy the above conditions, lightning arrestor installation angle should be set to the nearest value such that all equipments are covered under the lightning protection umbrella.)
GPS Connection: Installing GPS Antenna ③ Installation for GPS Antenna TNC-Female Heat Shrink Tube (Jelly Type) Clamp
[D[D-25]
GPS Antenna
[D[D-26]
TNC-Male Connector
[D[D-27]
GPS Cable(CNT-400) GPS Fixing Pipe
Clamp Fixing Screw
More than 200 mm Insulator
Binder Cable [D[D-27]
GPS Fixing Pipe
GPS Cable(CNT-400)
[GPS cable with banding loss]
CNTCNT-400 Cable(GPS Arrestor ~ GPS Antenna) (Without Amplifier: Max. 100 m/With Amplifier: Max. 200 m)
Two types of GPS antennas as below can be used. [D[D-25]
* SMASMA-Male Connector Torque : 2.5 kgf.cm * NN-Male Connector Torque
[D[D-25a]
GAGA-1575CR
GAGA-1575
(Cone Type)
(Dome Type)
: 20 kgf.cm
* TNCTNC-Male Connector Torque : 9 kgf.cm (Tolerance ±10%)
Steps in GPS Installation Preparing GPS Connector
Installation of GPS Arrestor
Installation of GPS Antenna
Connecting the GPS
GPS Connection: Installing GPS Antenna
① Connection of GPS Assembly
SMA-Female SMA-Male
[D[D-30]
RG-316D Cable-1
Part II: Installation E) Labeling & Tagging: CDU, GPS, CSS
MCB label & Cable label in ODC Folding point
180mm
30mm
30mm
30mm
30mm
30mm
30mm
CDU to DCDB/ RJIL ( )
Cable wrap space
CDU to DCDB/ RJIL ( )
DCDB to CDU/ RJIL ( )
Cable wrap space
DCDB to CDU/ RJIL ( )
CDU to CSS/ RJIL ( )
CDU to CSS/ RJIL 15mm ( ) 30mm
30mm CDU to Arrestor/ RJIL ( )
CSS to CDU/ RJIL ( )
Cable wrap CDU to Arrestor/ RJIL ( ) space
30mm Arrestor to CDU/ RJIL ( )
75mm
CSS to CDU/ RJIL ( ) 15mm
CDU RRU-0
30mm
Cable Arrestor to CDU/ RJIL wrap ( ) space
Folding point
RRU-2 15mm
75mm
5mm
15mm RRU-1
10mm
12mm
9mm 9mm 9mm 9mm
CDU Backhaul & GPS Labeling Cable Name DC Power cable Backhaul cable GPS Cable (RG-316D)
Labeling Point
Quantity (each)
CDU DC Power DCDB CSS side end CDU side end CDU GPS Port GPS Arrestor
1 1 1 1 1 1 [Label folding point]
[CDU DC power] CDU Power Side
[Backhaul]
CDU to DCDB / RJIL
CDU to DCDB / RJIL
DCDB to CDU / RJIL
CDU to DCDB / RJIL
Cisco Switch Side
[Backhaul]
CDU to CSS / RJIL
CDU to CSS / RJIL
CSS to CDU / RJIL
CSS to CDU / RJIL
CDU Side
[GPS] GPS Cable
CDU to Arrestor / RJIL Arrestor to CDU / RJIL
CDU to Arrestor / RJIL Arrestor to CDU / RJIL
CDU Ground Cable Tagging
Cable name
Color Code
Tagging Plan
CDU Ground
Black
Two String GPS(Arrestor) Ground
CDU Ground
GPS Ground(Arrestor)
Black
Three String
DCDB Labeling Category
Type
Sector -
CDU Critical RRU Non – Critical
Label Title CDU
Alpha
RRU-0
Beta
RRU-1
Gamma
RRU-2
CDU RRU-0
RRU-1 RRU-2
Part II: Installation F) Installation of RRU
RRU Topics • • • • • • •
RRU Specifications RRU Views RRU External Interfaces Installation Pre-requisites Installation Tools Installing System – RRU Cabling Work Flow – Grounding – Power – External Interfaces
RRU – Remote Radio Unit Specs • • • • • • • • • • • •
Air Specification : TD-LTE Operating Frequency: 2300~2400 MHz Channel Bandwidth: 20 MHz RF Power per Sector: 40 W (4Tx Path) Interface between CDU and RRU Interface: CPRI Holdover: 24 hours Rated Voltage: -48 V DC (Tolerance: -40~-57 V) Rated Current: - Max. current in transmission period: 7.3 A @ -48 V DC Unit Size (mm): 340(W) × 106(D) × 425(H) Weight (kg, Max.): 14 Temperature Condition): -10~50 °C Dust and waterproof rating: IP65
RRU Views
* All units are in mm
RRU External Interfaces
RRU External Interfaces
Remote Radio Unit – Installation Pre-requisites
RRU Mount Types
RRU
Pole Mount
U Clamp
Wall Mount
Universal Clamp
RRU Installation • RRU Installation using U-Clamp Type
Parts/Tools required for U-type Installation
Steps for RRU Installation
Step 1: Check the distance between CDU and RRU for CPRI cable installation.
Step 2: Before placing the system, mark the position where the system will be installed and also the positions where anchor bolts will be fixed using an ink line or a pen.
Assembling the Pole Mounting Bracket for U-type • Step 3: 3 Fix the pole mounting bracket to the pole as shown below:
Fixing Unit Mounting Bracket to RRU_U-Clamp Type • Step 4: Fix the unit mounting bracket to the RRU as shown below:
Fixing Unit Mounting Bracket to RRU_U-Clamp Type • Using the bakelites and fasteners, fix RRU and the unit mounting bracket together.
Fixing RRU to Pole • Step 5: Fix the unit mounting bracket that is fixed to RRU to the pole mounting bracket as follows: a. Hang the hook of the unit mounting bracket over the hook groove of the pole mounting bracket
Fixing RRU to Pole b. Using the fasteners, fix firmly unit mounting bracket and the pole mounting bracket together.
Fixing RRU to Pole • Fasteners
RRU Mount Types
RRU
Pole Mount
U Clamp
Wall Mount
Universal Clamp
RRU Universal Bracket Mounting High Level
[R[R-02]
②
①
Pole Mount Bracket Assembly (Universal Bracket)
[R[R-01]
Unit Mounting Bracket Assembly
M8 Hex. Bolt/Nut Torque : 122 kgf.cm (Tolerance ±10%) * M12 Hex. Bolt/Nut Torque : 390~400 kgf.cm
*
RRU Universal Bracket Mounting
① Unit Mounting Mounting Bracket(Universal Bracket) Fixation
M12 Stud Bolt M12 Plain Washer M12 Spring Washer M12 Hex. Nut [R[R-02]
Universal Mount Bracket Assembly
M8 Insulation Bushing M8 Plain Washer M8 Spring Washer M8 Hex. Nut
M12 Plain Washer M12 Spring Washer M12 Hex. Nut [R[R-01]
Unit Mounting Bracket Assembly
RRU Universal Bracket Mounting
② Installation for Unit Mounting Bracket Assembly M12 Hex. Bolt M12 Plain Washer
Unit Mounting Bracket Hook Pole Mounting Bracket hook
M12 Hex. Nut M12 Spring Washer M12 Plain Washer
Note: Use proper torque while mounting universal bracket on the pole. Excessive force may cause bending of the bracket – check side view of bracket to make sure it is not bent
Advantage of Universal Bracket: Angular Pole
NOTE: Universal Bracket can be used at the angular as well as the tubular pole.
RRU Mount Types
RRU
Pole Mount
U Clamp
Wall Mount
Universal Clamp
RRU Installation Steps
[R[R-01]
Unit Mounting Bracket Assembly
②
[R[R-02b]
Unit Mounting Bracket (Wall Type)
①
* M8 Hex. Bolt/Nut Torque
: 122 kgf.cm (Tolerance ±10%)
* M12 Hex. Bolt/Nut Torque : 390~400 kgf.cm
RRU Installation Steps Unit Mounting Bracket(Wall Type) Fixation
Anchor Bolt Hole(Ø14)
70mm
M12 Strong Anchor
M12 Washer (Plain, Spring)
198mm
Drill bit : 17mm Hole depth : 55mm
Unit Mounting Bracket M12 Hex. Bolt
Marking to anchor bolt position
nit Mounting Bracket (Wall Type)
[R[R-02b] U
RRU Installation Steps ② Installation for Unit Mounting Bracket Assembly Bakelite(5T) M8×30L Hex. Bolt Unit Mounting Bracket Unit Mounting Bracket Upper furrow
Bakelite(5T) M8 Insulation Bushing M8 Plain Washer M8 Spring Washer M8 x 30L Hex. Bolt
Work Flow for Cabling
RRU earth connection ◆ RJIL Plan 1) GBM/GBT/RTT(Delta) sites: Provide TGB by RJIL 2) RTP site: No TGB provide Lightning rod
However, some case even GBM/GBT/RTT(Delta) sites may not be found the TGB, then RRU ground cable has to be connected to OGB directly.
Lightning rod is directly connected to the pole (Without Ground bar)
RRU Ground
If, different site condition compare to RFI report about TGB existence, SOLPAR should report to Samsung . This case may not be able to install the ground cable due to cable shortage In case of no TGB on the pole or Tower TGB OGB
RRU & CPRI Ground Cable Connection
SEMS(M6x12L, 2EA) CPRI for Pressure Terminal
RRU Ground Cable
RRU for Pressure Terminal
Cable Tie CPRI Ground Cable
[R[R-03]
[CDU] CPRI Cable
Ground Cable
[TGB]
CPRI Ground Cable [R[R-03] ~ [R[R-11] Connection of
CPRI Ground Cable RRU Ground Cable Ground Cable
/OGB * M6 SEMS Torque : 33.28~49.92 kgf.cm
RRU Insulation Test
[Strong Anchor fixing Hex. Bolt]
[RRU fixing Hex. Bolt]
[Stud Bolt]
[RRU fixing Hex. Bolt]
[U[U-Bolt]
[RRU fixing Hex. Bolt]
Indication standard : more than 500V/100MΩ
Work Flow for Cabling
RRU Power Cabling: High-level view
[DCDB] [R[R-16]
[R[R-15]
Heat Shrink Tube
①②
Heat Shrink Tube Heat Shrink Tube
[R[R-12]
DC Power Cable Assembly
3 – RRU (1Sector / 1RRU)
RRU Power Cabling: Preparing cable ① Power Cabling & Connecting
-48V
Power Cable (AWG8, F-CV 6mm2 x 2C)
RTN
Fully insert the rain-proof filler to the cable gland
Power Cable (AWG8, F-CV 6mm2 x 2C)
body, and tighten the torque wrench with torque value 30 kgf.cm.
73 mm
7 mm
cable gland nut using a
[R[R-12]
Power Cable (AWG8, F-CV 6mm2 x 2C)
[RRU] [R[R-13]
PRESSURE TERMINAL
DC Power Cable Assembly
11mm
15 mm
64mm 90 mm
* Note: For RRURRU-DCDB connection please refer DCDB connection page
Max. 13.5mm
80 mm
After CABLE Termination length Power cable cover should be projected 10mm from floor of window inside
-48V
RTN
-48V
RTN
10mm Power Gland Nut
Power Gland
RRU Power Cabling: Connecting to RRU
RRU Power Cable > 70m: Use jumpers 1. Main cable provides the facility with materials 2. Junction & Jumper cable Tues kit code for all known materials. (EP96 kit code, 6 kind)
2) Junction
1) Main Cable
under 15mm
Jumper kit
3) Jumper Cable
60mm
10mm
3m or 5m
200mm 100mm
Φ14.7 ~ 15.4mm
AWG 8
147
RRU Power Cable > 70m: Cabling Process 1) Main cable to the cutting
2) Main cable - cable ends and cut 15mm.
100mm 200mm
3) Jumper kit – cable ends and cut 15mm. 15mm
15mm
15mm
4) Put a cross cable to be prepared.
15mm
RRU Power Cable > 70m: Cabling Process 5) Heat Shrink Tube is inserted into the long cable.
< Heat Shrink Tube _ Panduit_ HST1.1 – 6 -3Y >
6) After you cross the cables are crimped to Splice. < Splicer/Reducer _ Panduit _ SR-2-xy>
RRU Power Cable > 70m: Cabling Process 7) Go to the Splice point of the Heat Shrink Tube, is the shrink.
8) Butyl Tape PVC Tape, then into the first wound is closed.
& < Butyl Tape >
< PVC Tape >
Work Flow for Cabling
CPRI Cabling High-level view
3 – RRU (1Sector / 1RRU) -
①
[R[R-18]
CPRI Cable
②
CDU
RRU
-
Connector Color
Boot Color
Connector Color
Boot Color
TX
Blue
Red
Blue
Blue
RX
Green
Blue
Green
Red
CPRI Connection at RRU ① CPRI Optic Cabling(RRU) [Rx] LC/APC Red
60mm
[Tx] LC/UPC Blue
[R[R-18]
CPRI Cable (CDU Interface) Install Window Screw Install Window
Waterproof Filler Cable Gland Nut [R[R-18]
CPRI Cable(CDU Interface)
CPRI Connection at CDU ② Connecting to CPRI cable(CDU) Connector(LC/APC, Green) Connector(LC/UPC, Blue)
①
③
④
②
L9CA L0~2 Port
CDU Port
Port-0
Port-1
Port-2
Sector-A
Sector-B
Sector-C
* Note: When you close the install window, screws should be tightened to the torque value of 12.0kgf.cm specified in the order.
To each sector (RRU) * Install Window Screw Torque
: 12 kgf.cm (Tolerance ±10%)
* Cable Gland(CPRI_M20) Torque : 30 kgf.cm (Tolerance ±10%)
CPRI earth pressure terminal ◆ Lots of CPRI cable were supplied to the old model. In case of this, earth pressure terminal should replaced with new model’s pressure terminal.
Old typetype-1
Old typetype-2
Cut old cable lug & replace with new pressure terminal
Work Flow for Cabling
RET Cable High-level view
[RF Antenna]
①
②
RET Connector
RETu RET Cable Assembly
RET Connection at RRU End ② Install for RET Cable
RET Connector
RET Cable Assembly
Part II: Installation G) Installation of RF Antennas
Antenna Views
Upper Fixing Clamp Upper Guide Clamp Main Radiation Direction
Pole Lower Guide Clamp Lower Fixing Clamp Antenna Input Port RETu
Antenna Mounting Attaching Base station Antenna on Poles Using Clamps Ø 40-90 mm
14 mm
* Torque : 239.7 ~ 270.3 kgf.cm (23.5~26.5 Nm)
Antenna Mechanical Tilt Mechanical down tilt (In the case of tilting)
Measure using Tiltmeter 14 mm
* Torque : 239.7 ~ 270.3 kgf.cm (23.5~26.5 Nm)
Indicators for Mechanical tilt
RF Jumper Cabling: High-level View
[RRU]
[Antenna]
① Cable Tie
②
[R[R-20]
1/2" Jumper Cable
Cable Tie
RF Jumper Cabling : VSWR Connect the RF jumpers at the bottom before pulling the antenna up the tower Do a VSWR check on the RF jumpers using VSWR meter before pulling up the antenna The acceptable value of VSWR is less than 1.3 Attach these VSWR logs to ATP_11a document
RF Jumper Connecting & Cabling
① RF Jumper Cabling & Connecting RF Antenna N Type-Male Connector [R[R-20] 1/2" Jumper Cable
Din Type-Female 7/16 in. Din Type-Male Connector [R[R-20]
* N TypeType-Male Connector Torque
: 20 kgf.cm (Tolerance ±10%)
* Din TypeType-Male Connector Torque : 200 kgf.cm (Tolerance ±10%)
1/2" Jumper Cable
RF Jumper Cable: Min Bending Radius ② RF Jumper Cable Connection at Antenna Connection Area RF Antenna
Connect a 1/2 in. Jumper line to the RF antenna.
Min. radius of curvature
Straight cable section
- If excessive force is applied to the connector assembled to the antenna port or cable, it may cause poor contact or damage because the straight R’
cable section is not long enough. -
Min. Radius
Manufacturer
1/2 in. Feeder Line
125 mm
LS
RF Jumper Cabling: Example of Smooth Bend
RET Installation Assemble RET unit on ground before pulling the antenna up the tower R1
Remove the MET Protective cap from the antenna.
R2
Remove the RET Protective cap from the RETu.
RET Protective cap
MET Protective cap
R3
R4
Check the MET knob.
*MET Knob (Black color)
Don’t Remove The MET Knob.
Aligned with the bossed shape of the MET housing. MET (Bossed shape)
Detail
RET
RET Installation: Post Check
After RET installation return the 41 size spanner to the concerned Samsung contact person
Part II: Installation H) Cable Tagging, Labeling & Weatherproofing
Weatherproofing Process 1) Insulation tape layer from top to bottom 2) Butyl tape layer from top to bottom 3) Insulation tape layer first top to bottom, then bottom to top 4) Cable ties at top and bottom
Step 1- Insulation Tape
10mm Gap
60mm (Insulation Tape)
Step 2 - Butyl Tape
10mm
Butyl Tape Butyl Tape
Connector Nut Connector Heat Shrink Tube 10~20mm
60mm (Insulation Tape)
10mm
80mm (Butyl Tape)
Step 3 - Insulation Tape
100mm (Insulation Tape)
Step 4 – Cable tie
80mm (Cable Tie start point & end point
1. RF feeder cable – New process
③Insulation tape
④Cable tie Completed
②Butyl tape
2. RET cable No weather-proofing required for RET/AISG cable connector’s Antenna side
RRH side
3. RF Cable Tagging Alpha Sector
Beta Sector
Gamma Sector
Sector
RF Cable
Color Code
Alpha
Path#0
Blue / Yellow(One String)
Path#1
Blue / Yellow(Two String)
Path#2
Blue / Yellow(Three String)
Path#3
Blue / Yellow(Four String)
Path#0
Red / Yellow(One String)
Path#1
Red / Yellow(Two String)
Path#2
Red / Yellow(Three String)
Path#3
Red / Yellow(Four String)
Path#0
Green / Yellow(One String)
Path#1
Green / Yellow(Two String)
Path#2
Green / Yellow(Three String)
Path#3
Green / Yellow(Four String)
Beta
Gamma
RRU Cable Tags Sector Alpha Beta Gamma
Cable Ground, AISG(RET) Ground, AISG(RET) Ground, AISG(RET)
Alpha Sector(RRU) (GND, AISG)
Color Code Blue Red Green Beta Sector(RRU) (GND, AISG)
Gamma Sector(RRU) (GND, AISG)
AISG (RET) Cable Tagging Alpha Sector(Antenna) (AISG cable)
Ground Cable Tagging
Beta Sector(Antenna) (AISG cable)
Gamma Sector(Antenna) (AISG cable)
Cable Name Plates Cable name
Tagging point
Q’ty (ea)
RRU POWER
Alpha / Beta / Gamma , End to End
6 (3Sector)
RRU CPRI
Alpha / Beta / Gamma , End to End
6 (3Sector)
GPS FEEDER
CNT-400 Cable, End to End
2
Length & Site name should be written by using a permanent marking pen. Name plate should be lapped on the label sticker.
Length & Site name should be written by using a permanent marking pen. Name plate should be lapped on the label sticker.
Length & Site name should be written by using a permanent marking pen. Name plate should be lapped on the label sticker.
Cable Name Plate Positions [GPS Antenna] [L8HU]
Name Plate
[R[R-16]
Name Plate
Power Cable (L8HU)
Optic Cable (CPRI)
Name Plate
[R[R-18]
[D[D-30]
• Samsung will provide the labels.
GPS CNT--400 Cable CNT
[GPS Arrestor] RGRG-316D Cable (GPS)
[DCDB Panel]
• Name plates for BoQ #1,2 and 3 are in old format. BoQ #4 onwards will be in new format.
•For For the older formats, SolPar has to paste new label formats on existing name plates at the site. • SolPar must put transparent tape on the labels.
Part II: Installation I) Key Points to Remember
Torque Values Master Table Sl. No
Unit
1 2
CDU CDU
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Connector Type Torque Value (Kgf.cm) M6 SEMS M6 SEMS
CDU M6 Brass Bolt/Nut GPS Antenna SMA-male GPS Antenna N-Male GPS Antenna TNC-male U-Type RRU Clamp(M12) RRU M8 Bolt RRU M6 SEMS RRU M4 SEMS RRU RRU RRU Antenna RF Jumper RF Jumper RET
Window Screw M25 M20 14mm bolt N-Male Din-Male AISG Cable
Purpose
33.28-44.92 20-30
To fix at 19'' rack CDU Grounding at CDU end
29.98 (+-10%) 2.5 20 9
CDU Grounding at MGB end Connectivity at CDU end Connectivity at GPS arrester end Connectivity GPS Ant. End
390-400 122 (+-10%) 33.28-49.92 9.52-14.28
RRU Installation RRU Insulation with Bakelite CPRI Grounding Power Cable
12 30 30 239.7-270.3 20 200 183.6-204
Install Window Screw Cable Gland(Power) Cable Gland(CPRI) Ant. Mounting At RRU end Connectivity at Antenna end Connectivity at RET end
Cables running through cable tray Alpha
Gamma CPRI cable
Grounding cable Beta Power cable Label
ODC
OGB
Cables – points to remember • Cables for each sector should be tied together with no crossing over into the other sector • Run cables without crossing and periodic ties all the way from RRU to ODC as shown in the previous slide • Use colored insulation tapes inside the cable tray to differentiate cables in each sector. (Blue for Alpha, Red for Beta and Green for Gamma)
CPRI earth pressure terminal ◆ Lots of CPRI cable[3,143 sites] were supplied to the old model. In case of this, earth pressure terminal should replaced with new model’s pressure terminal.
Old typetype-1
Old typetype-2
Cut old cable lug & replace with new pressure terminal
2-hole ground pressure terminal ◆ Single hole pressure terminal is official for the earth cable connection.
◆ In case of 2-hole pressure terminal material in the IM kit box, connect as below picture.
RRU grounding connection ◆ If there is no TGB on the antenna pole, RRU ground cable should be connected on OGB directly. Lightning rod Lightning rod is Directly connect to pole (Without Ground bar)
RRU Ground bar
TGB is fixed by U-Bolt & TGB is connect to MGB
In case of no TGB on the pole.
TGB OGB
Directly connect to Ground (Without Ground bar)
Cables Bends in cables should be smooth, NOT sharp. Follow minimum bending radius restrictions No crossing over of cables Do not leave any power-cables exposed Cover cable tray with packing after installation
Connectors Ensure all steps have been followed in GPS connectorization
If connector with clamping ring was used, make sure that the clamp ring was installed with hexagonal crimping tool
Tighten all connectors with the appropriate torque values Do not leave gaps (especially check RET unit-to-antenna connection & RRU connections) All screws should be fastened tight Keep the waterwater-proof caps and rubber packing to secure the unused ports
Antenna While pulling antenna up to the tower, tie the rope at the antenna clamps Tie the top and bottom ends so antenna does not swing Keep rope at enough distance from tower Two people - one at bottom and one at the top - to ensure that antenna does not touch anything on its way up
Antenna Pulling Technique
RRU While pulling RRU up to the tower, tie the rope at the center so that the RRU does not swing Keep rope at enough distance from tower Two people - one at bottom and one at the top - to ensure that RRU does not touch anything on its way up
Post-Installation Check Remove any debris produced during the work and clean up the installation site. Make sure to clean the rack before leaving the site. Remove boxes, pieces of cable from the site and discard them suitably Do NOT leave any waste at the site
Any remaining material after installation (e.g. cable, tools) should be returned to the concerned Samsung contact person
Double-check each and every aspect of the installation. Fill out the Site Installation Checklist
Gamsahapnida Thank You