DECKEL MAHO Technical documentation
DC V-Machines with Dialog 112 Version 3.02 (from SW-Level 1.3xx)
Service Documentation Release - December 1995 Informations from MS-KS DECKEL MAHO GmbH Plinganserstraße 150 81369 München
M. Menacher
Hinweis
Contents subject to change. All rights on this Documentation, especially the right of duplication and circulation as well as those of translation remain reserved. No part of this documentation may, in any form (by Photocopy, Mikrofilm or any other method) be reproduced or by utilisation of electronic systems be duplicated or distributed without prior written permission of DECKEL MAHO GmbH Abt. MS-KS
Copyright © 1995 DECKEL MAHO GmbH Munich
Contents
Control and Drives Technical data ......................................................................................................... 6 Power supply QX084 ............................................................................................... 7 CPU QX141-1 and I/O QX524 ................................................................................... 8 Digital drive DC50 V ........................................................................................... 9-10 Digital drive DC70/100 V .................................................................................. 11-12
Interface RS-232 Data transfer cable ................................................................................................13 Interface configuration ............................................................................................14 Interface description ........................................................................................ 15-17
Software levels CNC-PLC ...............................................................................................................18 Parameters ............................................................................................................18 Axes ......................................................................................................................18 Spindle ...................................................................................................................18
List of adjustments Software-limit switches X/Y/Z-Axis ........................................................................19 Reference points X/Y/Z-Axis ..................................................................................19 Magazine wheel U-Axis .........................................................................................19 Oscilloscope function ............................................................................................19
Loading of Grundig / Mitsubishi Macros Loading Grundig Macros ........................................................................................20 Loading Mitsubishi Macros ....................................................................................20 Reading Deckel Macros out ..................................................................................21 Reading Deckel Macros in .....................................................................................21
Servo / Spindle Module Exchanging of Servo / Spindle module ..................................................................22 Coding the modules ...............................................................................................22
Tool changer positions - Language changeover Entering tool changer positions into the PLC ........................................................23 Language changeover ............................................................................................23
Contents
Adjustments Power ON, Programme start .................................................................................24 PLC RUN/STOP .....................................................................................................25 Deckel Macros .......................................................................................................25
Spindle orientation Spindle orientation .................................................................................................26 Adjustment of quadrant transtition .........................................................................26
Adjustment of spindle encoder Adjustment of Spindle encoder (Symmetry und Phase length) .............................27
Diagnosis Diagnosis screen ...................................................................................................28
Mitsubishi Options screen Mitsubishi Options .................................................................................................29
Axes compensation Axes compensation X, Y, Z ...................................................................................30
PLC-Data / PLC-Bit´s PLC-Data (Tool changer positions etc.) .................................................................31 PLC-BIT´s (Service and commisioning bit´s) ................................................... 32-36
Service-Softkeys Service-Softkeys for TC (Toolchanger and PC (Palletchanger) .............................37
In and Outputs In and Output screen .............................................................................................38
Inhaltsverzeichnis
DECKEL-Macros All Macros 90xx .....................................................................................................39 calibration of measuring tip ....................................................................................39
PLC-flow Functional flow .......................................................................................................40
NC-Memory expansion, Formating, NC-Option setting Replacing CPU und I/O cards (Formating memory) ........................................ 41-42 NC-Memory expansion and option setting ....................................................... 43-44
Options Measuring systems DC50-V ..................................................................................45 Measuring systems DC70V/100V ..........................................................................46 Spindle 8000/15000 ...............................................................................................47 Magazine wheel with 30 tools ................................................................................47 Tool break detector ................................................................................................48 Tool length measurment ........................................................................................48 Touchprobe ............................................................................................................48 IKUEZ (Internal coolant) .........................................................................................49 Light barrier ............................................................................................................49 Pallet changer ........................................................................................................49 Roto-Clear... ...........................................................................................................49 End of work shut-off ...............................................................................................49 UVV-Tool room solution .........................................................................................49 Digitsing .................................................................................................................49 Feed stop all axes .................................................................................................49 A-Axis ....................................................................................................................50 External axis release X23 ......................................................................................50 Spindle turning without axis block .........................................................................50 Spindle turning output Y14 ....................................................................................50 Override 100% (M84-M87) .....................................................................................50 External Pallet acknowledgement .........................................................................50
Error list SPS Error messages ....................................................................................... 51-68
In and Outputs DC50V ............................................................................................................. 69-73 DC70V-DC100V ............................................................................................... 74-77 Enclosure: Machine Dats sheets (DEMO) Programming list und Alarmmessages
Dialog 112
Technical Data
Processor type
68040/25 MHz (Motorola 32 Bit)
Operating voltage
110 V AC
Colour monitor
14"
Floppy disc drive
3 ½" MS-DOS compatible (Option) 18,4 KB Transfer rate 14 ms block working time
Programme memory
236 KByte Option 472KB, 2 MB
Inputs
40 Inputs 0/24 V
Outputs
16 Outputs 0,5 A 24 Outputs 2 A
Interfaces
2x RS 232 bis 19.200 Baud
Block working time
8 ms 1,6 ms High Speed Mode
Oscilloscope Function
Drive signals
Digital drive
5 Axes and Spindle (30 KW)
Probing times (digitale Regelung)
1,7 ms Position 0,8 ms RPM 0,4 ms Current
Acceleration 0 to 30 m/min
180 ms
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Dialog 112 Powersupply QX084
110 V » Input
Special fuse Mains 110 V »
110 V » Output (Monitor unit) Power supply ON 24 Volt Error Battery Error Cotrol ON/OFF CNC-Reset 0V 0V - 12 V + 12 V + 5V + 5V Battery Test + Battery - Battery Battery plug + 5V 0V GND GND + 24 V 0V
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Dialog 112 CPU QX141-1
I/O QX524
Flash-ROM Module
/
5
Kern-Software Mitsubishi
GBI-Software PLC-Software
4;
&(6
4;
&6+
to operating panel
&6$
2x RS 232
S-RAM
GBI-Macros PLC-Deckel
7DVWHU
EE-PROM
&6$
Machine parameters
6FKDOWHU
&6+
/('*UQ /('*UQ
&6+
Digital output drives (Axes/Spindle)
S-RAM
236kB
NC-Programme Deckel-Macros
&'3
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Digital drives DC 50V Dialog 112
Dialog 112
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CN9
CN4
CN7
CN5
CN9
CN1A
CN8
CN6
CN4
CN1B
Abschlußstecker
CN2
CN9
CN3
CN4
CN1B
MDS-A-V1-35
CN1A
W14 Tacho Z-Achse
W16 Tacho Spindel
MDS-A-SP-185
Masstab
MDS-A-CV-300
Z-Achse
CN2M
CN2L
CN9
CN1A
CN3M
CN3L
CN4
CN1B
MDS-A-V2-3535
X/Y-Achse
W13 Tacho Y-Achse
Spindel
Steuerung W12 Tacho X-Achse
Netzteil
Masstab
Subject to change CN2
CN9
CN3
CN4
CN1B
MDS-A-V1-10
U-Achse
CN1A
W17 Tacho Wechsler
DECKEL MAHO GmbH - Service Tacho A-Achse W
Masstab
Digital drive DC 50V with A Axis
CN2
CN9
CN1A
CN3
CN4
CN1B
MDS-A-V1-05
A-Achse
Dialog 112
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Digital drive DC 70/100V Dialog 112
Dialog 112
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CN9
CN4
CN7
CN5
CN9
CN1A
CN8
CN6
CN4
CN1B
Abschlußstecker
CN2
CN9
CN3
CN4
CN1B
MDS-A-V1-35
CN1A
W14 Tacho Z-Achse
W16 Tacho Spindel
MDS-A-SP-185
Masstab
MDS-A-CV-300
Z-Achse
W12 Tacho X-Achse
Spindel
CN2M
CN2L
CN9
CN3M
CN3L
CN4
CN1B
CN2
CN9
CN1A
CN3
CN4
CN1B
MDS-A-V1-05
MDS-A-V2-3535
CN1A
A-Achse
Masstab
X/Y-Achse
W13 Tacho Y-Achse
Netzteil
Masstab
Subject to change
Tacho A-Achse
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Steuerung
Digital drive DC70/100V with A Axis
Dialog 112
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Dialog 112
Interface wiring Dialog 112 CNC control 25 pol. Plug GND 1 TXD 2 RXD 3 RTS 4 CTS 5 DSR 6 DTR 20 GND 7
Periphery equipment (Computer etc.) 25 pol. Socket ( 1 GND screening ( 2 TXD ( 3 RXD ( 4 RTS ( 5 CTS ( 6 DSR ( 20 DTR ( 7 GND Signal ground
25 pol. Plug
25 pol. Socket
CNC Control 25 pol. Plug GND 1 TXD 2 RXD 3 RTS 4 CTS 5 DSR 6 DTR 20 GND 7
Periphery equipment (Computer etc.) 9 pol. Socket ( 1 DCD ( 2 RXD ( 3 TXD ( 7 RTS ( 8 CTS ( 6 DSR ( 4 DTR ( 5 GND Signal ground
9 pol. Socket
25 pol. Plug
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Dialog 112 Reading In and Out of NC-Programmes and Machine Parameters
!! Important !! Set machine and channel (Interface) correct For interface wiring see page 11 Channel 1 = X110 (left socket on control cabinet) Channel 2 = X164 (right socket on control cabinet) #1 and ALL Reading out of all NC-Programmes #1 and
Reading In of all NC-Programmes #2 Tool-Data #3 Machinen parameters #99 and ALL2 Reading Out of all tool data #99 and Reading In all tool data (Before Reading In or Out, switch PLC to "stop" see page 25) I/O DEVICE PARAMETER 9600 Baud, 7 Bit, 1 Stop-Bit, Even Parity # 1 2 3 4 5
<0> PC 1 1 0 1
DEVICE NAME BAUD RATE STOP BIT PARITY EFFECTIVE EVEN PARITY
6 CHR. LENGTH 7 TERMINATOR TYPE 8 CODE 1 9 CODE 2 10 REWIND CODE 11 12 13 14 15
HAND SHAKE DC CODE PARITY DC2/DC4 OUTPUT CR OUTPUT EIA OUTPUT
<1> <2> <3> <4> 0 0 0 0
3 0 0 0 00 00 00 00 00 00 1 0 0 1 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0 0 0 00 00 00 00 00 00 00 00 00 0 0 0 0 0
0 0 0 0 0
# 16 TITLE FEED OUT 17 FEED CHR. 18 PARITY V 19 TIME-OUT SET 20 RST IGNORE 21 EIA CODE [ 22 ] 23 # 24 * 25 =
26 : 27 28 29 30 PRINTER TYPE
Configuration on PC
Programme header V24
9600 Baud 7 Data bit 1 Stop bit EVEN Parity RTS ON CTS ON
% oder 1 Blank line O200 (Remarks) N1 X . . . N2 G0 . . . N100 M30 %
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IN/OUT 6. 2/3
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<0> 0 0 0 0 0
<1> 0 0 0 0 0
<2> <3> <4> 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
00 00 00 00 00
00 00 00 00 00
00 00 00 00 00
00
00
00
00
00
0
0
0
0
0
00 00 00 00 00
00 00 00 00 00
Programme header Floppy % oder 1 Blank line O200 (Remarks) N1 X . . . N2 G0 . . . N100 M30 %
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Dialog 112
Interface description
1
DEVICE NAME
Name of Interface. z.B. PC, PLT
max. 3 Characters
2
BAUD RATE
Input of Baudrate
0 1 2 3 4 5 6 7
3
STOP BIT
Stop Bits
1 = 2 = 3 =
4
PARITY EFFECTIVE
Parity checking
0 = no parity bit I = parity bit
5
EVEN PARITY
Parity checking
0 = odd 1 = even
6
CHR. LENGTH
Length of a character
0 1 2 3
= 5 (Bit) =6 =7 =8
7
TERMINATOR TYPE
Last character for termination of Data Read in
0 1 2 3 4 5
= no termination chatacter = EOB or EOR = EOB = EOR = any character = any 2 characters
8
Code 1
Setting the character 1 , if the character 4 or 5 is entered in # 7
0 to FF (hex)
9
Code 2
Setting the character 2 , if the character 5 is entered in # 7
0 to FF (hex)
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=19200 = 9600 = 4800 = 2400 = 1200 = 600 = 300 = 110
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bps bps bps bps bps bps bps bps
1 bit 1.5 bit 2 bit
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Dialog 112
Interface description
10
REWIND CODE PARITY
Should be used compatible to the Tape reader .Will not be rewound with 0
0 to FF (hex)
11
HAND SHAKE
RS-232-C Communiations Interface is is being configuriert
1 = RTS/CTS System 2 = No Handshake 3 = DC Code System (XON / XOFF Protokoll)
12
DC CODE PARITY
Valid only if 3 has been selected in #11 ist
0 = No parity 1 = With even parity
13
DC2 DC4 OUTPUT
When the data is sent from the NCSystem to the Output and the unit is started through DC Code
0 1 2 3
14
CR OUTPUT
By selecting, a < CR > will be inserted before the < LF >
0 = no 1 = insert
15
EIA OUTPUT
Output in ISO or EIA Code. Code is automatically identified on input
0 = ISO Code Output 1 = EIA Code Output
16
TITLE FEED OUT
Gives the titel (Programme number and remarks) at the beginning. Specially for punched tape
0 = no 1 = give title
17
FEED CHR.
Forward character. Amount of empty characters at the beginning of the punched tape
0 bis 999 characters
18
PARITY V
Whether parity is evaluated within block
0 = no 1 = valid
19
TIMEOUT SET
Time-out for the verification of the transmission. Error message if the transmission of a block or 250 characters exceeds this time. Time may have to be changed if the Baud rate is changed.
0 to 999 (0,1 sec)
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= without DC2 and DC4 = with DC2, without DC4 = without DC2, with DC4 = with DC2, with DC4
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Dialog 112
Schnittstellen-Beschreibung
20
Data ASCII
Enter: whether data for computer link are ISO or ASCII
0 : ISO 1 : ASCII
21 22 23 24 25 26
EIA Code [] # * = :
The alternative codes for the 6 characters which exist in the ISO format but not in the EIA format are mentioned here. The code entered here should not exist in the EIA format; and it should not equal parity H
0 to FFH
30
Printer Type
Enter printer type
0 = No printer 1 = Nada 2 = Epson
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Dialog 112
Software levels
CNC / PLC Diagnosis Softkey F6 (Config) MAIN BOAD FONT LANG1 LANG2 PLCu = Software level PLC
Machinen parameters BA Manual Softkey F9 (Continue) Softkey F3 (Customer service) Password FD Softkey F2 (Configure) Softkey F9 (Continue) Softkey F9 (Continue) Softkey F2 (PLC-Data) #48 = Software level machine parameters
Axis module X/Y/Z/U Button Diagnosis Softkey F3 (Servo) Turn to page 3 with ">" SW/VER = Software level axis module
Milling spindle Button Diagnosis Softkey F4 (Spindle) Turn to page 1 with ">" SW/VER = Software level spindle
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Dialog 112
Adjustment procedure Software limitswitch X/Y/Z Axes BA 1 (Manual) F3 (Customer service) FD (Password) F2 (Configure) F9 (Continue) F2 (Axis) #13 OT (- Limitswitch) #14 OT (+ Limitswitch) Distance to next grid point X/Y/Z (Reference point) Button Diagnosis F3 (Servo) Net (is distance "Reference point - cam switching point" to next grid point) Should be between 2 - 6 Reference point shifting Magazine wheel (U-Axis) BA 1 (Manual) F3 (Customer service) FD (Password) F2 (Configure) F9 (Continue) F2 (Axis) F3 (Ref.Pt.) #13 U-Axis Adjusting magazine wheel: Open magazine loading door (Switch off regulator release) Release magazine wheel brake (Bit selection #8 Bit 5) page 32/33 ! Important ! The calculated value in the display "U-Axis" (Diagnosis) - write 9.000 in #13 (20 Magazine) - write 6.000 in #13 (30 Magazine)
Oscilloscope function Ba 1 (Manual) F3 (Customer service) FD (Password) F2 (Configuration) F3 (Process) #44 Set F0 selection to 1 Shift Diagnosis
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Example #1 .... 100 (Time deviation) #2 .... X, Y, Z , U or 1 für Spindle #3 .... 1 (Current) #4 .... 200 (Amplitude) #5 .... 0 (Zero line shifting)
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Dialog 112
Grundig-/Mitsubishi-Macros Grundig-Macros are Boring and Cycles. Grundig macros BA 1 (Manual) F3 (Customer service) FD (Password) F2 (Configure) F4 (Load cycles)
Mitsubishi macros laden BA 1 (Manual) F3 (Customer service) FD (Password) F2 (Configure) F9 (Continue) F1 (Base) > (page 4/7 #38 set fix_p to 1 BA 3 (Programming) F8 (Data transfer) F1 (Reading in) #4 #38
set fix_p to 0
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Dialog 112
Reading In and Out of DECKEL macros These are (9001-9xxx) stored in a protected portion of the memory Reading out of macros BA 1 (Manual) F3 (Customer service) FD (Password) F2 (Configure) #40 Unlock edit lock B (Display should be blue) F9 (Continue) F1 (Base) > (Page 4) #39 Type edlk_c "0" BA 3 (Programming) F8 (Data transfer) F2 (Reading out) #1 (.....) (.....) Macro numbers (9001-9xxx ) or all Deckel Macros und NC-Programmes will be read out with "ALL"
Reading in macros BA 1 (Manual) F3 (Customer service) FD (Password) F2 (Configure) #40 Unlock edit lock B (Display should be blue) F9 (Continue) F1 (Base) > (Page 4) #39 Type edlk_c "0" BA 3 (Programming) F8 (Data transfer) F1 (Reading in) #1 (.....) and Macro number (9001-90xx ) or all Deckel Macros und NC-Programmes will be read in with "ENTER" !!! DO NOT FORGET !!! Set #39 to "1"
#40 (EdlinB) NC-Prg. 8000 - 9999 protected #39 (EdlinC) NC-Prg. 9000 - 9999 protected
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Dialog 112
Exchanging of Servo / Spindel module Copying of Software to the Module Should an axis or spindle module need to be exchanged, care must be taken to load the valid software into the module.
Procedure - Mainswitch off - Remove defective module - Install new module - Turn coding switches on new Servo or Spindle module by 180° - Pull out left and right Flashrom - Plug Master Flashrom in left position - Control on - A menu is displayed on the monitor - Adjust servo or spindle module as per instructions - Control off - Plug both System Flashroms in again - Turn coding switches on new Servo or Spindle module by 180° back to normal position - Control on Coding of indvidual modules X-Axis 0 Y-Axis 1 Z-Axis 2 U-Axis 3 A-Axis 4 B-Axis 5 Power supply
0
Spindle
3-6 (is always the last axis)
Unused
F
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Dialog 112
Entering tool changer position in machine parameters PLC-Data BA1 F9 F3 FD F2 F9 F9 F2
(Manual) (Continue) (Customer service) (Password) (Configure) (Continue) (Continue) (PLC-Data) (see page 31)
Language change (Software level: CNC 1.-24 / PLC 05VWC43-00) Control
German
English
Base page 4/7 #21 lang 2 ........ 2 ................ PLC Data #8 ............................ 0 ................ Register R2234 ........................ 0 ................ Macro 9999 #33 ....................... 0 ................
French
Italian
Spanish
1 ................. 1 ................. 1................... 1 1 ................. 2 ................. 4................... 3 1 ................. 1 ................. 1................... 1 1 ................. 2 ................. 4................... 3
Example for Register setting, setting back: DEVICE DATA MODE ( R2234 ) ( 1) ( 1 ) = (setting) ( 0 ) ( 1 ) = (setting back)
Software level: CNC 1.-35/ PLC 05VWC55-00 or 07VWC55-00: BA1 F9 F4 There
(Manual) (Continue) (Language) are always two languages existing in the control, for example German and English.
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Dialog 112
Hour counter (non variable)
Power on NC-Programme processing time This Function enables - the display of the complete time of control switch on (exact: the drive amplifier with switch control on) - the display of the complete NC-Programme processing time (from cycle start to end of Programme respectively break with [SHlFT + BREAK), substracting the stand still time due to internal Feed Hold). The times are displayed in hours in the globalen variables #500 und #501 Call BA 2 Select programme 9030 Start programme (Cycle start) BA 3 F6 (parameter) Parameter #500 -> Mainswitch on Parameter #501 -> Programme run
(in Hours) (in Hours)
Hour counter (variable) Call BA 1 F9 (Continue) F2 (C-Modal) > (Page 2/2) #1 #2 #3 #4 #5
Date Time Power on Auto CNC AutoMach
(complete time of control switch on) (Programme running time from cycle start to M02, M30) (Programme running time, substracting the stand still time due to internal Feed Hold or override = 0, Cycle stop, ...)
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Dialog 112
PLC RUN/STOP BA 1 (Manual) Press SHIFT BREAK F9 (Continue) F3 (Customer service) FD (Password) F3 (Contactplan) Display: MELDAS 500 SERIES PLC PROGRAMMING TOOLS with MESSG. LADDER IO ST FILE F7 (FILE) Display: 2WRITE 4RUN/SR F4 (RUN/SP) Display: 0:RUN 1:STOP ( ) 1 (Press , to stop PLC) Press shift und button "5" (Dialog Mode)
Setting Deckel Macros BA1 F9 F3 FD F2 F9 F6
(Manual) (Continue) (Customer service) (Password) (Configure) (Continue) (Macros)
Macro screen 1 G [01] 211 2 G [02] 248 11 M [01] 12 M [02] ...
6 33
1 1
9211 9248
1 1
9006 9033
Input line e.g.. : tool length measuring macro # ( 16 ) ( 91 ) ( 1 ) ( 9091 )
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Dialog 112
Spindle orientation BA 1 F9 F3 FD F2 F9 F9 F1 > #15
(Manual) (Continue) (Customer service) (Password) (Configuration) (Continue) (Continue) (Spindle) Turn to page 4/30 (OPST) Type "0" (Reference point shifting)
BA 1 (Manual) F4 (Customer service) FD (Passwort) F1 (Service) Switch 1 (WW-SERVICE) Switch 2 (Spindle orientation) activate spindle orientation with cycle start Estimate position of spindle dog to desired tool changing position (in degrees) Multiply estimated value by 11,3777 Enter this value into #15 (OPST) and orient the spindle again. Correct with ± 1° or more if necessary. (1°=11,3777 Units)
(1 Unit = 0,0878 degrees)
Spindle dog position for "Spindle orientation" (M19) DC50-V is on the opposite side of the magazine DC70-V, DC100-V is on the side of the Magazine
Compensating quadrant crossings - Move Axis with F1000 in plus / minus direction - Note current values from diagnosis screen - Evaluate difference between plus and minus movements - Enter values of the respective axis in machine parameter #9 LMC1 (Servo 2/2) Example: Z-Axis upwards: Z-Axis downwards: Difference = 20
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-40% -20% #9 LMC1 = 20
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Dialog 112
Adjusting spindle encoder Symetry und Phase position
Adjustment of the coder in the motor 1. Connect oscilloscope (2 channel) to measuring point A and B against GND 2.
Speed S1800, Override 100%
3.
While spindle is turning - VR1 Adjustment of 0 point of phase A - VR3 Adjustment of 0 point of phase B - VR2 - VR4
Amplitude adjustment of phase A Amplitude adjustment of phase B
- VR5
Referencepoint adjustment (zero point crossing of A-Phase)
VR2
VR4
VR1
VR3
VR5
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GND
B A Z
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Dialog 112
Diagnosis [Servo Monitor] KV (1/sec) Droop (i) Speed (rpm) Current (%) MAX CUR1 (%) MAX CUR2 (%) Overload (%) OverReg (%) AMP DISP Alarm Cyc Cnt (p) GRDSP Mains MAC POS MOT POS SCA POS FB Error. (i) DFB Comp (i)
Diagn 3. 1/3 0 0 0 5 161 6 0 0 D1 80002 8.000 4.539 0.000 333.685 333.685 0 0
0 0 0 -4 143 5 0 0 D2
0 0 0 -3 182 32 0 0 D3
-80002 8.000 4.166 0.000 -146.900 -146.900 0 0
-20004 8.000 3.831 0.000 -200.165 -200.165 0 0
X
Y
Z
15000 500
15000 500
10000 500
0 0 0 -2 35 3 0 0 D5 -55051 15.000 6.082 9.000 -359.990 -359.990 0 0
Example: DC50-V (Axes moving ) Trailing error (Droop) G0 F1000
ca: ca:
Current (%) G0 F1000
ca: ca:
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X
Y
20 10
15 5
Subject to change
Z+ 4 40
Z60 15
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Dialog 112
Mitsubishi Options # 1 2 3 4 5 6 7 8 9 10 11 12 13
FF E3 FF BF FC FB BF F7 FF 9D 37 BF DE
# 14 15 16 17 18 19 20 21 22 23 24 25 26
67 FF 33 00 00 00 00 00 FF 00 FE 00 00
# 27 00 28 00 29 00 30 00 31 00 32 00 33 1 34 4 35 10 36 00 37 D 38 100 39 60
# 40 100 41 600 42 000 43 0 44 1 45 46 47 48 49 4 50 51 52
# 53 54 55 10 56 57 58 59 60 61 62 63 64
Diag 6. 4/5
# 41 Working memory in meters 600 = 236kB RAM 1200 = 472kB RAM 2500 = 1MB RAM 5000 = 2MB RAM # 34 Number of Axes (DC50V with A-Axis = 5) # 49 Number of Axes (DC50V with A-Axis = 5) # 16 = B3 Zero point G54.1 # 25 = 10
Ethernet
Access Diagnosis F6 (Config) > (Turn to page 4)
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Dialog 112
Axis compensation If after a software upgrade new parameter files are being read in, it is important that the tool changer and compensation values are entered into the new files (see data sheets in ciruit diagram file) (see DEMO data sheets in the enclosure) Axis compensation BA 1 (Manual) F3 (Customer service) FD (Password) F2 (Configure) F9 (Continue) F2 (Axes) #11 G0 back (Values as per data sheets) #12 G1 back (Values as per data sheets) F5 #1 #2 #3 #4 #5 #6 #7
(MC-ERR Seite 1/11) cmpax (Values as per data sheets) drcax (Values as per data sheets) rdvno (Values as per data sheets) mdvno (Values as per data sheets) pdvno (Values as per data sheets) sc (Values as per data sheets) spcdv (Values as per data sheets)
Page 2/11 Page 3/11 Page 4/11
X-Axis Y-Axis Z-Axis
(Values as per data sheets) (Values as per data sheets) (Values as per data sheets)
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Dialog 112 PLC-Data MP #1 #2 #3 #4 #5 #6 #7 #8 #9 #10 #11 #12 #13 #14 #15 #16 #17 #18 #19 #20 #21 #22 #23 #24 #25 #26 #27 #28 #29 #30 #31 #32 #33 #34 #35 #36 #37 #38 #39 #40 #41 #42 #43 #44 #45 #46 #47 #48
Values 90 60 7 10000 10000 60 10 0 0 743969 507000 507000 616487 422106 423500 -99200
20 (30) 50 10 -445912 499500 744000 617000 618000
Remarks Interval time for central lubrication in minutes Max. amount of lube impulses when below oil level Amount of Axes Feed in manual mode Feed in test mode Max. hydraulic running time in minutes End of work shut-off in minutes Display of second language Position for spindle orientation X-Axis 1.position magazine position (DC50-V) pallet change pos. (DC70-V) X-Axis 2.position (waiting position) DC50-V X-Axis 3.position (centre of measuring tip) DC50-V Y-Axis 1.position pallet change pos(DC50-V) tool change pos(DC70/100-V) Y-Axis 2.position pallet change position DC50-V Y-Axis 3.position (centre of measuring tip"minus 8 mm") DC70/100V Z-Axis 1.position (In position) down Z-Axis 2.position (Out position) up Z-Axis 3.position Palett_2 Coordinate shifting X-Axis Palett_2 Coordinate shifting Y-Axis Palett_2 Coordinate shifting Z-Axis Amount of magazine pockets Window for "Magazine exactly in position" time for screen saver Position of tool length measuring tip (Z-coordinate) (#26) OT+ SW-limit switch machining area [Micrometer] DC50V (#27) OT+ SW-limit switch magazine area [Micrometer] DC50V (#28) OT+ SW-limit switch machining area [Micrometer] DC70/100V (#29) OT+ SW-limit switch magazine area [Micrometer] DC70/100V Temperature compensation Endposition X, Y, Z at the Ref.point mark Endposition X opposite Ref.point mark Endposition Y opposite Ref.point mark Endposition Z opposite Ref.point mark
[Micrometer] [Micrometer] [Micrometer] [Micrometer] ACCESS BA 1 (Manual) F9 (Continue) F3 (Customer service) FD (Password) F2 (Configure) F9 (Continue) F9 (Continue) F2 (PLC-Data)
5 0 301
Delay from "Tool clamper open" (DC50-V) Delay from "Tool clamper close" Version of machine parameters
DECKEL MAHO GmbH - Service
Subject to change
[Unit approx. 50 ms] [Unit approx. 50 ms]
Dated:
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Dialog 112
PLC-BITs (Software level 1.2xx) MP Bit
Marker
Text
#1_Bit0 #1_Bit1 #1_Bit2 #1_Bit3 #1_Bit4 #1_Bit5 #1_Bit6 #1_Bit7
M400 M401 M402 M403 M404 M405 M406 M407
Reference point search turning X-Axis Reference point search turning Y-Axis Reference point search turning Z-Axis Reference point search turning C-Axis
#2_Bit0 #2_Bit1 #2_Bit2 #2_Bit3 #2_Bit4 #2_Bit5 #2_Bit6 #2_Bit7
M408 M409 M410 M411 M412 M413 M414 M415
Push button assignment turning X-Axis Push button assignment turning Y-Axis Push button assignment turning Z-Axis Push button assignment turning C-Axis
#3_Bit0 #3_Bit1 #3_Bit2 #3_Bit3 #3_Bit4 #3_Bit5 #3_Bit6 #3_Bit7
M416 M417 M418 M419 M420 M421 M422 M423
#4_Bit0 #4_Bit1 #4_Bit2 #4_Bit3 #4_Bit4 #4_Bit5 #4_Bit6 #4_Bit7
M424 M425 M426 M427 M428 M429 M430 M431
#5_Bit0 #5_Bit1 #5_Bit2 #5_Bit3 #5_Bit4 #5_Bit5 #5_Bit6 #5_Bit7
M432 M433 M434 M435 M436 M437 M438 M439
DECKEL MAHO GmbH - Service
CNC Software level >= 1.3 SA: External Palett acknowledgement at loading area, X 4B SA: IBAG Spindle installed M53/M54 "Spindle turning" without feed hold during run up Signal "Spindle turning" on output Y14 2. Language fixed M18 with standby in gripper Palett deviation compensation active 4. Axis is 1.round axis 5. Axis is 1.round axis Light barrrier "Magazine pocket free" External release of axes Option: Roto Clear Constant hydraulic 4.Axis is magazine axis Hydraulic with level switch IKUEZ (Internal coolant) Spindle Star / Delta - Switchover Chip flushing Override 100% fixed Measuring tip Laser measuring unit Touch probe UVV-Tool room solution
Subject to change
Access BA 1 (Manual) F9 (Continue) F3 (Customer service) FD (Password) F2 (Configure) F9 (Continue) F9 (Continue) F2 (PLC-Data) F5 (Bit selection)
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Dialog 112
PLC-BITs (Software level 1.2xx) MP Bit
Marker
#6_Bit0 #6_Bit1 #6_Bit2 #6_Bit3 #6_Bit4 #6_Bit5 #6_Bit6 #6_Bit7
M440 M441 M442 M443 M444 M445 M446 M447
#7_Bit0 #7_Bit1 #7_Bit2 #7_Bit3 #7_Bit4 #7_Bit5 #7_Bit6 #7_Bit7
M448 M449 M450 M451 M452 M453 M454 M455
#8_Bit0 #8_Bit1 #8_Bit2 #8_Bit3 #8_Bit4 #8_Bit5 #8_Bit6 #8_Bit7
M456 M457 M458 M459 M460 M461 M462 M463
#9_Bit0 #9_Bit1 #9_Bit2 #9_Bit3 #9_Bit4 #9_Bit5 #9_Bit6 #9_Bit7
M464 M465 M466 M467 M468 M469 M470 M471
Switch off hydraulic function Switch off central lubrication function Switch off spindle lubrication function Switch off standard coolant function Ignore Error message hydraulic Ignore Error message central lubrication Ignore Error message spindle lubrication Ignore Error message standard coolant
#10_Bit0 #10_Bit1 #10_Bit2 #10_Bit3 #10_Bit4 #10_Bit5 #10_Bit6 #10_Bit7
M472 M473 M474 M475 M476 M477 M478 M479
Switch off spindle motor coolant function
DECKEL MAHO GmbH - Service
Text Option: Display with correction calculation Option: Function 9 Option: Switch off (End of work shut-off) Option: Clamp / Unclamp Option: Digitise Option: Screen saver Option: Function 11 Option: Function 12 Activate service functions Unselect palett changer Unselect automatic tool changer No MAH: Tool not in tool table Unselect X-Axis Unselect Y-Axis Unselect Z-Axis Unselect spindle Ignore feed lock Ignore spindle lock Ignore read in lock Ignore machine halt Simulate Palett acknowledgement Open magazine brake VPC-Error simulation with button "Tool clamper open"
Ignore Error message spindle motor coolant
Subject to change
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Dialog 112
PLC-BITs (Software-level 1.2xx) MP Bit
Marker
#11_Bit0 #11_Bit1 #11_Bit2 #11_Bit3 #11_Bit4 #11_Bit5 #11_Bit6 #11_Bit7
M480 M481 M482 M483 M484 M485 M486 M487
#12_Bit0 #12_Bit1 #12_Bit2 #12_Bit3 #12_Bit4 #12_Bit5 #12_Bit6 #12_Bit7
M488 M489 M490 M491 M492 M493 M494 M495
#13_Bit0 #13_Bit1 #13_Bit2 #13_Bit3 #13_Bit4 #13_Bit5 #13_Bit6 #13_Bit7
M496 M497 M498 M499 M500 M501 M502 M503
Machinen type Machinen type Machinen type empty empty (Spindle) empty (Spindle) empty empty
#14_Bit0 #14_Bit1 #14_Bit2 #14_Bit3 #14_Bit4 #14_Bit5 #14_Bit6 #14_Bit7
M504 M505 M506 M507 M508 M509 M510 M511
Measuring position in G1 (M91) Positioning logic for tool change and tool length measurement empty empty empty empty empty empty
#15_Bit0 #15_Bit1 #15_Bit2 #15_Bit3 #15_Bit4 #15_Bit5 #15_Bit6 #15_Bit7
M512 M513 M514 M515 M516 M517 M518 M519
empty empty empty empty empty empty empty empty
DECKEL MAHO GmbH - Service
Text
Temperature compensation
Subject to change
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Dialog 112
PLC-BITs (Software level 1.2xx) Additional BIT´s have to be set MP Bit S Text #49_Bit0 1 Timer values from programme - 0 Timer values from table #49_Bit1 1 Counter values from programme - 0 Counter values from table #49_Bit2 1 Activate integrating timers (T96-T103) #49_Bit3 1 Keep counter (C0 - C23) #49_Bit4 0 #49_Bit5 1 Switch off screen on DIO error #49_Bit6 1 Overtemprature shutoff for screen #49_Bit7 1 Overtemprature shutoff for controller on #50_Bit0 #50_Bit1 #50_Bit2 #50_Bit3 #50_Bit4 #50_Bit5 #50_Bit6 #50_Bit7
1 1 1 0 1 0 0 0
Alarm messages on Alarm messagesover R Register mode Guide messages on
#51_Bit0 #51_Bit1 #51_Bit2 #51_Bit3 #51_Bit4 #51_Bit5 #51_Bit6 #51_Bit7
1 0 0 0 0 0 0 0
Onboard on
#53_Bit0 #53_Bit1 #53_Bit2 #53_Bit3 #53_Bit4 #53_Bit5 #53_Bit6 #53_Bit7
0 0 0 0 0 0 0 0
DECKEL MAHO GmbH - Service
Messages on all screens ON Alarmmessages on all screens 1 Guide messages
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Dialog 112
PLC-BITs (Software level 1.2xx) MP Bit S Text #57_Bit0 1 Highspeed Inputs X0 - X0F #57_Bit1 0 #57_Bit2 0 #57_Bit3 0 #57_Bit4 0 #57_Bit5 0 #57_Bit6 0 #57_Bit7 0 #61_Bit0 #61_Bit1 #61_Bit2 #61_Bit3 #61_Bit4 #61_Bit5 #61_Bit6 #61_Bit7
0 1 0 0 0 0 0 0
Highspeed Outputs Y10 - Y1F
Macro parameter see page 38
DECKEL MAHO GmbH - Service
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Dialog 112
Service switch for setup of tool changer Switch Switch Switch Switch Switch Switch Switch Switch Switch Switch Switch Switch Switch Switch Switch Switch
01: ........... Tool changer service 02: ........... Spindle orientation 03: ........... X+ SW-limit switch to magazine area 04: ........... X+ SW-limit switch to machining area 05: ........... X-Axis magazine position 06: ........... X-Axis waiting position 07: ........... Y-Axis tool change position 08: ........... Z-Axis In position (down) 09: ........... Z-Axis Out position (up) 10: ........... Gripper turning 180 degrees 11: ........... Gripper turning 0 degrees (Basic position DC 70/100V) 12: ........... Arm standby position -> Magazine 13: ........... Arm magazine position -> Standby position (Basic position DC 70/100V) 14: ........... Arm standby position -> Spindle position 15: ........... Arm Spindle position -> Magazine position 16: ........... Release Magazine / Axes
Switch Switch Switch Switch Switch Switch Switch Switch Switch Switch Switch Switch Switch Switch Switch Switch
17: ........... Pallet changer service 18: ........... Open door 19: ........... Close door 20: ........... Unclamp pallet 21: ........... Clamp pallet 22: ........... Pallet clamped 23: ........... Y-Axis pallet 1 24: ........... Y-Axis pallet 2 25: ........... Deposit pallet 1 26: ........... Bring pallet 1 27: ........... Deposit pallet 2 28: ........... Bring pallet 2 29: ........... Position X-Axis 30: ........... 31: ........... 32: ...........
Select one maingroup and one function, and start with cycle start. e.g.: moving forward and backward to the TC position in the Magazine area (DC50-V) #1 (TC-Service) #9 (Z-Axis out position up) #6 (X-Axis waiting position) #3 (X+ SW-limitswitch to magazine area) # 4 (X+ SW-limit switch to work area) #5 (X-Axis Magazine position) #1 (is automatically erased) Access BA 1 (Manual) F3 (Customer service) FD (Password) F1 (Service)
DECKEL MAHO GmbH - Service
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Page 37
Dialog 112 In- Outputs, Markers 76543210 X 0000 oooooooo X 0008 oooooooo
HEX 00 00
7 X 0000 7 X 0008 F
6 5 4 3 2 1 6 5 4 3 2 1 E D C B A 9
0 0 8
X 0010 oooooooo X 0018 oooooooo
00 00
X 0010 17 16 15 14 13 12 11 10 X 0018 1F 1E 1D 1C 1B 1A 19 18
X 0020 oooooooo X 0028 oooooooo
00 00
X 0020 27 26 25 24 23 22 21 20 X 0028 2F 2E 2D 2C 2B 2A 29 28
X 0030 oooooooo X 0038 oooooooo
00 00
X 0030 37 36 35 34 33 32 31 30 X 0038 3F 3E 3D 3C 3B 3A 39 38
X 0040 oooooooo X 0048 oooooooo
00 00
X 0040 47 46 45 44 43 42 41 40 X 0048 4F 4E 4D 4C 4B 4A 49 48
X 0050 oooooooo X 0058 oooooooo
00 00
X 0050 57 56 55 54 53 52 51 50 X 0058 5F 5E 5D 5C 5B 5A 59 58
X 0060 oooooooo X 0068 oooooooo
00 00
X 0060 67 66 65 64 63 62 61 60 X 0068 6F 6E 6D 6C 6B 6A 69 68
X 0070 oooooooo X 0078 oooooooo
00 00
X 0070 77 76 75 74 73 72 71 70 X 0078 7F 7E 7D 7C 7B 7A 79 78
X 0080 oooooooo X 0088 oooooooo
00 00
X 0080 87 86 85 84 83 82 81 80 X 0088 8F 8E 8D 8C 8B 8A 89 88
X 0090 oooooooo X 0098 oooooooo
00 00
X 0090 97 96 95 94 93 92 91 90 X 0098 9F 9E 9D 9C 9B 9A 99 98
HEX
Access Diagnosis button F5 ......................... (PLC)
DECKEL MAHO GmbH - Service
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Dialog 112
Deckel macros MP # 1 # 2
Macro 9211 9248
Call G211 G248
Machine DC50V DC70V DC100V DC50V DC70V DC100V
M06 M33
Description Calculation macro Overmeasurement programming TC automatic TC manual
#11 #12
9006 9033
#13 #14
9219 9090
M219 M90
Spindle orientation Tool breakage
DC50V DC70V DC100V DC50V DC70V DC100V
#15
9092
M92
Calibration
DC50V DC70V DC100V
#16
9091
M91
Tool length measurement DC50V DC70V DC100V (Option) power on, automatic running DC50V DC70V DC100V Text-Macro (Languages) DC50V DC70V DC100V
9030 9999
DC50V DC70V DC100V DC50V DC70V DC100V
Reading in and out of macros see page 21 Setting macros see page 25
Measuring tip "moving in and out" - Move Y axis in plus direction to end position (only DC50V) - Erase error message with Reset switch (only DC50V) - Block movement mode - N1 M150 [Measuring tip comes out] - N2 G04 X20 [Measuring tip stays out for 20 seconds] - N3 M30 [Measuring tip goes in] "Calibrating" measuring tip - Change spindle tool with M6 T0 - Change calibrating tool with known length manually - G54 set zero (in zero point shifting table ) - M92 H ... ... (length of the calibrating tool) R ... ... (radius of the calibrating tool) - Cycle start This function is active in block and automatic mode.
DECKEL MAHO GmbH - Service
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Dialog 112
PLC Functional procedure BA 1 (Manual) Shift Diagnosis F4 (LADDER) F2 (CIRCUT) F6 (MONIT) Y1 (Example for Input Y1)
PLC
LADR
) Input line 1READ
2WRITE
DECKEL MAHO GmbH - Service
3INSERT
4DELETE
5CONVT
Subject to change
6MONIT
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MENU
Page 40
Dialog 112
Procedure for changing the CPU QX141-1 und I/O QX 524 newly formating the memory Note: All machine parameters,NC programmes and Deckel macros will be lost while exchanging the CPU. 1.
Store machinen parameters of the old CPU via the serial I/0. !! (Note the interface configuration as these will be lost after formating the memory). Store all NC programmes and Deckel macros (Prg.9001 ...) via the serial I/0.
2.
Mainswitch off
3.
Change CPU
4.
Flip DIP switches 1 and 3 on the CPU to the right
5.
Unplug bus cable from the amplifier (CSH 21 on the CPU)
6.
Mainswitch on The two LED´s on the front of the CPU light up shortly and go off again After they light up again, the whole RAM section of the CPU including the Custom RAM and the NC Programme memory on the QX524 is erased Selected options remain.
7.
Main switch off Flip both the DIP switches back to the left
8.
Main switch on
9.
Configure Interface (Baudrate etc...)
10.
Read in machine parameters.
11.
Main switch OFF- ON (Very important !!)
DECKEL MAHO GmbH - Service
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Dialog 112
Procedure for changing the CPU QX141-1 und I/O QX 524 newly formating the memory 12.
Formating the memory call control parameter #40 Edit lock B must be blue Call BASE Parameter picture 4/7 #38 fix_p ........................ "1" #39 edlk_c ...................... "0" BA3 Data tranfer Activate F4 Delete Type "Format" in the second bracket, press Enter Answer the confirmation call after deletion with "Y" The Memory will be formated
13.
Copy the Mitsubishi Cycles from ROM into RAM. Activate Softkey Read in Type "4" into first bracket, Press Enter The cycles will be read in
14.
Mainswitch Off - On BA 3 F8 Data transfer 400 programme inputs and 236 K Bytes must be free
15.
Load Grundig Macros (see page 20) Important !! set # 38 after reading in back to 0
16.
Read customer programmes and FD macros back in again
17.
Set parameter # 39 to 1
18.
Mainswitch Off Reconnect bus cable to CPU
19.
Control is now ready
DECKEL MAHO GmbH - Service
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Dialog 112
NC Memory expansion and setting Mitsubishi options Note: By expanding the memory all NC programmes macros and machine parameters are lost. 1.
Save all NC programmes and tool data via the serial I/O
2.
Set PLC to Stop (see page 25)
3.
Press Shift + 6 F5 (PLC/IF)
4.
Enter password
5.
Press Shift + 8 F9 (continue) F1 (addition) Set options (see page 29)
6.
Main switch Off - On
7.
Save machine parameters
8.
Main switch "Off"
9.
Only for memory expansion > 472KB
cell
data
( xxx ) (
type
) (x)
Remove I/0 CPU from the control unit. Remove the present memory card after removing the 4 holding screws and replace with new one. Push the I/0 CPU back into the control unit. 10.
Flip DIP switches 1 and 3 on the CPU to the right
11.
Unplug bus cable from the amplifier (CSH 21 on the CPU)
12.
Mainswitch on The two LED´s on the front of the CPU light up shortly and go off again After they light up again, the whole RAM section of the CPU including the Custom RAM and the NC Programme memory on the QX524 is erased Selected options remain.
13.
Main switch off Flip both the DIP switches back to the left
14.
Main switch on
DECKEL MAHO GmbH - Service
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Page 43
Dialog 112
NC Memory expansion and setting Mitsubishi options 15.
Configure Interface (Baudrate etc...)
16.
Read in machinenparameters.
17.
Main switch OFF- ON (Very important !!)
18.
Formating the memory call control parameter #40 Edit lock B must be blue Call BASE Parameter picture 4/7 #38 fix_p ......................... "1" #39 edlk_c ...................... "0" BA3 Data tranfer Activate F4 Delete Type "Format" in the second bracket, press Enter Answer the confirmation call after deletion with "Y" The Memory will be formated
19.
Copy the Mitsubishi Cycles from ROM into RAM. Activate Softkey Read in Type "4" into first bracket, Press Enter The cycles will be read in
20.
Mainswitch Off - On BA 3 F8 Data transfer 400 programme inputs and 236 K Bytes must be free
21.
Load Grundig Macros (see page 20) Important !! set # 38 after reading in back to 0
22.
Read customer programmes and FD macros back in again
23.
Set parameter # 39 to 1
24.
Mainswitch Off Reconnect bus cable to CPU
25.
Control is now ready
DECKEL MAHO GmbH - Service
Subject to change
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Page 44
Dialog 112
Options Measuring system Measuring system DC50-V Indirect measuring system without scale (Standard) Parameter group Page # Axis Description Value Servo M_Param 4. 1/6 1 X SPEC 0000 Servo M_Param 4. 1/6 2 X MTYP 0082 Servo M_Param 4. 1/6 9 X RNG1 100 Servo Servo Servo
M_Param 4. 1/6 M_Param 4. 1/6 M_Param 4. 1/6
1 2 9
Y Y Y
SPEC MTYP RNG1
0000 0082 100
Servo Servo Servo
M_Param 4. 1/6 M_Param 4. 1/6 M_Param 4. 1/6
1 2 9
Z Z Z
SPEC MTYP RNG1
0000 0082 100
Servo Servo Servo
M_Param 4. 1/6 M_Param 4. 1/6 M_Param 4. 1/6
1 2 9
A A A
SPEC MTYP RNG1
0000 0080 100
Measuring system DC50-V Direct measuring system with scale (Option) Parameter group Page # Axis Description Value Servo M_Param 4. 1/6 1 X SPEC 0010 Servo M_Param 4. 1/6 2 X MTYP 8082 Servo M_Param 4. 1/6 9 X RNG1 20 Servo Servo Servo
M_Param 4. 1/6 M_Param 4. 1/6 M_Param 4. 1/6
1 2 9
Y Y Y
SPEC MTYP RNG1
0000 8082 20
Servo Servo Servo
M_Param 4. 1/6 M_Param 4. 1/6 M_Param 4. 1/6
1 2 9
Z Z Z
SPEC MTYP RNG1
0000 8082 10
Servo Servo Servo
M_Param 4. 1/6 M_Param 4. 1/6 M_Param 4. 1/6
1 2 9
A A A
SPEC MTYP RNG1
0010 8080 4
DECKEL MAHO GmbH - Service
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Dialog 112
Options Measuring system Measuring system DC70/100-V Indirect measuring system without scale (Standard) Parameter group Page # Axis Description Value Servo M_Param 4. 1/6 1 X SPEC 0000 Servo M_Param 4. 1/6 2 X MTYP 0082 Servo M_Param 4. 1/6 9 X RNG1 100 Servo Servo Servo
M_Param 4. 1/6 M_Param 4. 1/6 M_Param 4. 1/6
1 2 9
Y Y Y
SPEC MTYP RNG1
0000 0082 100
Servo Servo Servo
M_Param 4. 1/6 M_Param 4. 1/6 M_Param 4. 1/6
1 2 9
Z Z Z
SPEC MTYP RNG1
0000 0082 100
Servo Servo Servo
M_Param 4. 1/6 M_Param 4. 1/6 M_Param 4. 1/6
1 2 9
A A A
SPEC MTYP RNG1
0000 0080 100
Measuring system DC70/100-V Indirect measuring system with scale (Option) Parameter group Page # Axis Description Value Servo M_Param 4. 1/6 1 X SPEC 0000 Servo M_Param 4. 1/6 2 X MTYP 8082 Servo M_Param 4. 1/6 9 X RNG1 20 Servo M_Param 4. 1/6 Servo M_Param 4. 1/6 Servo M_Param 4. 1/6
1 2 9
Y Y Y
SPEC MTYP RNG1
0000 8082 20
Servo M_Param 4. 1/6 Servo M_Param 4. 1/6 Servo M_Param 4. 1/6
1 2 9
Z Z Z
SPEC MTYP RNG1
0000 8082 10
Servo M_Param 4. 1/6 Servo M_Param 4. 1/6 Servo M_Param 4. 1/6
1 2 9
A A A
SPEC MTYP RNG1
0010 8080 4
DECKEL MAHO GmbH - Service
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Dialog 112
Options Spindle DC50/70/100 V Spindle 8000 RPM (Standard) Parameter group
Page
#
Spindle Spindle Spindle Spindle Spindle Spindle Spindle Spindle Spindle Spindle Spindle Bit selection
1/30 1/30 1/30 1/30 1/30 1/30 1/30 1/30 2/30 5/30 12/30 1/1
1 2 5 6 7 8 13 14 10 25 87 5
Description slimt 1 slimt 2 smax 1 smax 2 smax 3 smax 4 stap 1 stap 2 TSP CINP SP87 Bit 1
Value 8000 0 8000 0 0 0 4000 0 8000 03E8 50 0
Spindle DC50/70/100 V Spindle 15000 RPM (Option) Parameter group
Page
#
Spindle Spindle Spindle Spindle Spindle Spindle Spindle Spindle Spindle Spindle Spindle Bit selection
1/30 1/30 1/30 1/30 1/30 1/30 1/30 1/30 2/30 5/30 12/30 1/1
1 2 5 6 7 8 13 14 10 25 87 5
Description slimt 1 slimt 2 smax 1 smax 2 smax 3 smax 4 stap 1 stap 2 TSP CINP SP87 Bit 1
Value 15000 15000 2199 15000 15000 15000 2199 4000 15000 03E8 100 1
Magazin wheel DC50-V 30 tools (Option) Parameter group Axis M_Param 2. Axis M_Param 2. Servo M_Param 4. Servo M_Param 4. PLC Data M_Param 10 DECKEL MAHO GmbH - Service
Page
#
1/2 1/2 1/6 4/6 1/1
1 2 7 23 22
Axis U U U U U
Description
Value
rapid clamp PC2 SV023
7200 7200 30 4 30
Subject to change
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Dialog 112
Options Tool break detector Parameter group Page # Bit Value T brk. Value w/o Tbrk. Bit selection M_Param 13 1/1 5 4 1 0 Parameter group # Call Programme No. Macro 14 M90 9090 Macro 15 M92 9092
Tool length measurement Parameter group # Call Programme No. Macro 16 M91 9091
Touch probe DC50/70/100-V Parameter group Page # Bit Value with Tp. Value w/o Tp Bit selection 1/1 5 6 1 0
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Dialog 112
Options IKUEZ Internal coolant DC50/70/100-V Parameter group Page # Bit Value with IKUEZ Value w/o IKUEZ Bit selection 1/1 5 0 1 0
Light barrrier "Magazine pocket free" DC50-V Parameter group Page # Bit Value with light b. w/o light b. Bit selection 1/1 4 2 1 0 Pallet Changer Parameter group Page # Bit Value with PC Value w/o PC Bit selection 1/1 7 1 0 1 Roto-Clear Parameter grouo Page # Bit Value with RC Value w/o RC Bit selection 1/1 4 4 1 0 End of work shut-off (FS) Parameter group Page # Bit Value with FS Value w/o FS Bit selection 1/1 6 2 1 0 UVV-Tool room solution (WL) Parameter group Page # Bit Value with WL Value w/o WL Bit selection 1/1 5 7 1 0 Digitising Parameter group Page # Bit Value with Digi Value w/o Digi Bit selection 1/1 6 4 1 0 Feed stop all axes (VH) Parameter group Page # Bit Value with VH Value w/o VH Bit selection 1/1 4 3 1 0 DECKEL MAHO GmbH - Service
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Dialog 112
Options A-Axis DC 50V Parameter group Page # Bit Value with A Value w/o A Bit selection 1/1 4 1 1 0 PLC-Data 3 31 15 (with clamping) Bit selection 1/1 6 3 1 0 A-Achse DC 70/100V Parameter group Page # Bit Value with A Value w/o A Bit selection 1/1 4 0 1 0 PLC-Data 3 15 7 (with clamping) Bit selection 1/1 6 3 1 0 External axis release X23 Parameter group Page # Bit Value with A Value w/o A Bit selection 1/1 4 3 1 0 Spindle turning without axis block (M53 M54) Parameter group Page # Bit Value with V Value w/o V Bit selection 1/1 3 3 1 0 Spindle turning output Y14 Parameter group Page # Bit Value with S Value w/o S Bit selection 1/1 3 4 1 0 Override 100% (M84 M85 M86 M87) Parameter group Page # Bit Value with O Value w/o O Bit selection 1/1 5 3 1 0 External Pallet acknowledgement Parameter group Page # Bit Value with P Value w/o P Bit selection 1/1 3 1 1 0
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Page 50
Dialog 112 SPS error messages Dialog 112 Stand: 23.08.1994
1
mot
used
Rec.: Eff.: Sol.: WTB: 3
A001
Star
PLC:
Delta
M 208
Modul:
switchover
Rec.: Change of spindle speed which requires Eff.: Feed halt all axes Sol.: automatically WTB: A003 PLC: M 210 Modul: spigetr 4
PC
not
Rec.: Eff.: Sol.: WTB: 5
Safety Rec.: Eff.: Sol.: WTB:
6
Eff.: Sol.: WTB: Synch. Rec.: Eff.: Sol.: WTB: 8
Touch
delta
switchover
position
with
appropriate
function 1. Galvanic seperation of drives or 2. Selection of key mode not correct or 3. Fault in key switch Feed stop, spindle block and Cycle stop 1. Close door or press acknowledge 2. Select proper key mode 3. Replace key switch A005 PLC: M 212 Modul: uvv Internal
coolant
Flow
control
IKUEZ-Pump for internal coolant supply flow control switch is not active Feed block all axes Automatic A006 PLC: M 213 Modul: ikuez Handcontrol
is
switched
on
but
to
hand
unit
transmission of a selection switch unit is not complete Feed block Automatic A007 PLC: Modul: handstl
change
the
control
probe
Rec.: Eff.: Sol.: WTB:
base
Automatic pallet changer not in base positon Feed halt all axes Move pallet changer back to base position softkey A004 PLC: M 211 Modul: pw
IKUEZ Rec.:
7
in
star
The command Touch probe ON touchprobe is missing Feed block all axes CNC-Reset A008 PLC: M 215 Modul:
DECKEL MAHO GmbH - Service
Subject to change
is
present
and
standby
signal
messtast
Dated:
Page 51
of
Dialog 112
9
Spindle Rec.: Eff.: Sol.: WTB:
10
No
base
Rec.: Eff.: Sol.: WTB: 17
X-Axis:
speed
not
reached
The actual spindle speed does not correspond speed Feed halt of main axes (but no feed block in G0 blocks) Automatic A009 PLC: M 216 Modul: sammel position
Y-Axis:
Automatic tool changer (ATC) Feed block all axes Move tool changer back to softkey A010 PLC: M 217 Modul: Releasing
Y-Axis: Rec.: Eff.: Sol.: WTB:
33
Z-Axis: Rec.: Eff.: Sol.: WTB:
34
Z-Axis:
Releasing
Measuring
Measuring
tip
not
A-Axis:
tip
Feed block Feed block for Automatic A033 PLC:
Releasing
TC-Mag:
Releasing
DECKEL MAHO GmbH - Service
base
in
base
position
position
with
appropriate
wzw
X
axis
is
blocked
is
blocked
wzw
Y
axis
wzw
not
in
for Z Z axis
fully extended, feed tip has returned
of
Y
axis
is
Modul:messd_v3
Position axis
M 240
is
active
till
measuring
tip
is
out
Modul:messd_v4
ATC Z
axis
is
blocked
is
blocked
wzw
ATC
Rec.: While releasing ATC, feed for Eff.: Feed block for A axis Sol.: Automatic, continue releasing WTB: A041 PLC: M 248 Modul: 49
not
back
Rec.: While releasing ATC, feed for Eff.: Feed block for Z axis Sol.: Automatic, continue releasing WTB: A034 PLC: M 241 Modul: 41
is
ATC
When measuring tip is blocked till measuring Feed block for Y axis Automatisch A026 PLC: M 233
Releasing
desired
ATC
Rec.: While releasing ATC, feed for Eff.: Feed block for Y axis Sol.: Automatic, continue releasing WTB: A025 PLC: M 232 Modul: 26
the
TC
Rec.: While releasing ATC, feed for Eff.: Feed block for X axis Sol.: Automatic, continue releasing WTB: A017 PLC: M 224 Modul: 25
to
A
axis
wzw
ATC
Subject to change
Dated:
Page 52
Dialog 112
Rec.: While releasing ATC. feed for Eff.: Feed block for tool magazine Sol.: Automatic, continue releasing WTB: A049 PLC: 256 Modul: wzw 82
TC
not
in
base
tool
magazine
Star
Delta
appropriate
PC
not
Rec.: Eff.: Sol.: WTB: 85
Safety Rec.: Eff.: Sol.: WTB:
86
97
Axis
position
toolchange
with
appropriate
call
M33 was programmed or the switch Tool Spindle block End manual tool change;Cycle Start A086 PLC: M 293 Modul: handwzw block
by
touch
change
was
pressed
probe
Touch probe was changed into spindle Spindle block Change touch probe back into magazine A087 PLC: M 294 Modul: messtast
Workpiece
Eff.: Sol.: WTB:
switchover
1. Galvanic seperation of drives or 2. Selection of key mode not correct or 3. Fault in key switch Feed stop, spindle block and Cycle stop 1. Close door or press acknowledge 2. Select proper key mode 3. Replace key switch A085 PLC: M 292 Modul: uvv
Spindle
Rec.:
delta
function
Rec.: Eff.: Sol.: WTB: 88
base
star
Automatic pallet changer not in base positon Feed halt all axes Move pallet changer back to base position softkey A084 PLC: M 291 Modul: pw
Manual Rec.: Eff.: Sol.: WTB:
87
in
softkey
switchover
Rec.: Change of spindle speed which requires Eff.: Feed halt all axes Sol.: automatically WTB: A083 PLC: M 290 Modul: spigetr 84
blocked
position
Rec.: ATC is not in base position Eff.: Spindle block Sol.: Move ATC back to base position with WTB: A082 PLC: M 289 Modul: wzw 83
is
loose
!!
Input workpiece clamped is not active clamped / Unclamped not avaiable Spindelblock Cycle stop Input workpiece clamped A088 PLC: M 295 Modul: wstspan lubrication
DECKEL MAHO GmbH - Service
or
Function
workpiece
defect
Subject to change
Dated:
Page 53
Dialog 112
Rec.:
axis lubrication cycle was not activated two series. i.e. the lube pressure was not reached Eff.: Read in block in the mode Automatic Sol.: Check pressure switch; Bleed lines WTB: A097 PLC: M 305 98
Level Rec.: Eff.: Sol.: WTB:
99
The
Coolant
Axis
Oil below lower level Read in block in the mode Automatic Top up central lube unit for Guide ways A098 PLC: 305 low
Spindle
in the mode procedure
"Automatic"
orientation
Rec.: Spindle is oriented by Eff.: Read in block till Sol.: Automatic WTB: A100 PLC: M 307 101
Manual
toolchange
M 19 spindle
is
oriented
call
Rec.: M33 was programmed or the switch Tool Eff.: Read in block in automatic procedure Sol.: End manual tool change;Cycle Start WTB: A101 PLC: M 308 102
WZW
in
lubrication
Rec.: Coolant low in water tank Eff.: Read in block in automatic Sol.: Top up coolant WTB: A099 PLC: M 306 100
times
change
was
pressed
aktiv
Rec.: Automatischer WReczeugwechsel ist aktiv Eff.: Read in block in automatic procedure Sol.: Beendigung des automatischen WZW WTB: A102 PLC: M 309 103
Star
Delta
switchover
Rec.: Change of spindle speed Eff.: Read in block in automatic Sol.: Automatic WTB: A103 PLC: M 310 104
PC
which requires procedure
star
delta
switchover
active
Rec.: Automatic Pallet changer is active Eff.: Read in block in automatic procedure Sol.: End of pallet change WTB: A104 PLC: M 311 106
Measuring Rec.: Eff.: Sol.: WTB:
tip
not
in
Position
Read in block as long as measuring tip Read in block in automatic procedure Automatic A106 PLC: M 313 Modul:messd_v3
DECKEL MAHO GmbH - Service
Subject to change
is
out
Dated:
Page 54
Dialog 112
129
Programmed Rec.:
M
Axis
Axis
lubrication
Rec.: Eff.: Sol.: WTB:
Coolant low All axes stop Machine stop Top up coolant A132 PLC:
Eff.: Sol.: WTB: Manual
toolchange
Rec.: Eff.: Sol.: WTB: 134
level
for Guide ways Modul: schmiz
in water tank or G0 block (Cycle stop) M 339
in
the
Modul:
mode
spindle
from
Rec.: Eff.: Sol.: WTB: 136
Speed
ikuez
call
coolant
PC
pressed
missing
ATC
not
not
was
defect
Fault from automatic tool Machine stop (Cycle stop) see exact messages A135 PLC: M 342
Rec.: Eff.: Sol.: WTB: 137
"Automatic"
M33 was programmed or the switch Tool change Machine stop ( Cycle stop) Acknowledge manual tool change and cycle start A133 PLC: M 340 Modul: handwzw
Motor
Fault
in
low
Rec.: Confirmation message of spindle cooling Eff.: Machine stop (Cycle stop) Sol.: Check transmitter WTB: A134 PLC: M 341 Modul: spimoku 135
times
low
Rec.:
133
faulty
Lube level low Machine stop (Cycle stop) Top up central lube unit A131 PLC: M 338
Coolant
while
The axis lubrication cycle was not activated two series. i.e. the lube pressure was not reached Maschine stop (Cycle stop) Check pressure switches; bleed lines A130 PLC: M 337 Modul: schmiz
Eff.: Sol.: WTB:
132
0
lubrication
Rec.:
131
M0/M1
was programmed or M 1 was programmed Selective stop was active Machine Stop (Cycle stop) Cycle Start A129 PLC: M 336 Modul: bedienta
Eff.: Sol.: WTB: 130
stop
change Modul:
wzw ???
Modul:
sammel
reached
Spindle speed is not reached Maschine Halt (Zyklus Stop) Reset A136 PLC: M 343 in
base
DECKEL MAHO GmbH - Service
???
position
Subject to change
Dated:
Page 55
Dialog 112
Rec.: Automatic pallet changer not Eff.: Machine stop (Cycle stop) Sol.: Release via softkey WTB: A137 PLC: M 344 Modul: 138
Fault
from
in
base
pw
PC
Rec.: Fault in automatic pallet changer Eff.: Machine stop (Cycle stop) Sol.: see exact messages WTB: A138 PLC: M 345 Modul: pw 139
Safety
1. Galvanic seperation of drives or 2. Selection of key mode not correct or 3. Fault in key switch Feed stop, spindle block and Cycle stop 1. Close door or press acknowledge 2. Select proper key mode 3. Replace key switch A139 PLC: M 346 Modul: uvv
Eff.: Sol.: WTB: TC
not
in
Rec.: Eff.: Sol.: WTB: 141
142
base
position
ATC not in base position Machine stop (Cycle stop) Release via softkey A140 PLC: M 347 Modul:
Hydraulic Rec.: Eff.: Sol.: WTB:
procedure
function
Rec.:
140
position
level
wzw
low
Oil level in hydraulic level low Machine stop (Cycle stop) Check oil return; top up oil A141 PLC: M 348 Modul: hyd
Magazine
door
open
Rec.: An automatic tool change is called and magazine Eff.: Machine stop (Cycle stop) Sol.: Close magazine door and press cycle start WTB: A142 PLC: M 349 Modul: wzw 143
Reference Rec.: Eff.: Sol.: WTB:
144
Spindle Rec.: Eff.: Sol.:
point
of
magazine
tool
no.
not
is
open
point
of
the
unknown
An automatic tool change is called and the ref magazine is unknown is open (only with DC 50V) Machine stop (Cycle stop) Release ATC in reverse Approach ref point of magazine A143 PLC: M 350 Modul: -
door
O.K.
automatic tool change is called and the present T word is not the is not the last automatically changed T word Machine stop (Cycle stop) Correct the T word: 1. with manual tool change 2. By deleting the second corretive value and bringing the original T-number back into the spindle
DECKEL MAHO GmbH - Service
An
Subject to change
Dated:
Page 56
Dialog 112
WTB: 145
A144
A-Stop-Ta Rec.: Eff.: Sol.: WTB:
146
Eff.: Sol.: WTB: 147
Fault
during
T-No.-Error;
has
been
WTB: clamp Rec.: Eff.: Sol.: WTB: Hydraulic Rec.: Eff.: Sol.: WTB: Too
many Rec.:
Eff.: Sol.: WTB:
M6
call
Check
was
interrupted
as
positioning of
the
axes
by
the
VPC
During opening and closing of the grippers during an automatic tool change, the entries between the spindle and tool pocket are exchanged Machine stop (Cycle stop) after completion of tool change Check magazine table and actual status of tool positioning In case of contradiction please correct reality or table (Please inform service) A148 PLC: M 355 Modul: wzwctrl
Eff.: Sol.:
Tool
PLC-Axis
The
A contradiction occured during positioning PLC (during tool or pallet change) Machine stop (Cycle stop) Call service dept A147 PLC: M 354 Modul: aposbef
Rec.:
151
vsm
Incr/Refpkt
Cycle stop from the TC macro. it cannot be carried out Machine stop (Cycle stop) Correct programme and or data A146 PLC: M 353 Modul:
Eff.: Sol.: WTB:
150
Modul:
Increment movementsar reference point approaching interrupted by pressing Constant feed stop Machine stop (Cycle stop) Cycle start A145 PLC: M 352 Modul:
Rec.:
149
at
M 351
M6-Macro Rec.:
148
PLC:
not
OK
Tool clamp should be closed and the confirmation Tool clamp is closed/Tool clamp is open is not Machine stop Cycle stop) Check switch for position sensing A149 PLC: M 356 Modul: handwzw running
time
is
not
OK
OK
The hydraulic ran longer than the PLC parameter permitted (e.g. 1 hour). This happens when a function with hydraulic gets stuck and machining is interrupted. Machine stop (Cycle stop) Remove fault (e.g. Override = 0, etc.) and continue with cycle start. Release stuck function wit softkeys 150 PLC: M 357 Modul: hyd moving axes This message is generated if in an embargo version e3 more than three axes are moved Machine stop (Cycle stop) Change NC programme so that not more than three axes are moved in a NC block A151 PLC: M 358 Modul:emb_e3
DECKEL MAHO GmbH - Service
Subject to change
Dated:
Page 57
Dialog 112
152
Entering
S
Rec.:
Workpiece Rec.:
154
newly
The S word displayed in the manual mode shows the last spindle speed programmed in this mode. In the mean time another S word has been processed in the automatic mode; this S word is active in the CNC. There is therefore a discrepancy in the displayed S word and the effective S word Machine stop (Cycle stop) Enter the S word required in the manual mode newly A152 PLC: M 359 Modul: handwzw
Eff.: Sol.: WTB: 153
word
loose
!!
Eff.: Sol.: WTB:
Input workpiece clamped is not active clamped / Unclamped not avaiable Cycle stop Input tool clamped A153 PLC: M 360 Modul: wstspan
Magazine
not
in
Digitising Rec.:
Subprogramme Rec.: Eff.: Sol.: WTB:
161
T
word
Rec.: Eff.: Sol.: WTB: 162
Spindle
workpiece
received
within
one
second
active
Digitising is active via softkey and a NC programme not transmitted by the digitising computer, is started or the programme transmitted by the digitising computer contains subprogramme calls (M98/M99) Cycle stop Press softkey digitising A155 PLC: M 362 Modul:digi
Eff.: Sol.: WTB: 156
is
Function
position
Rec.: Input magazine in Position is not Eff.: Cycle stop Sol.: Correct magazine position WTB: A154 PLC: M 361 Modul:v4_mag 155
or
jump
The CNC control transmits PLC Cycle stop Switch shift reset A156 PLC: M 363 missing
by
the
M
Function
M98
or
M99
to
the
Modul:digi
standby
M18 has been programmed without T word Machine stop: Fault from Tool changer Correct NC programme A161 PLC: Modul: vsm /
Standby
position
are
empty
Rec.:
M6 T0 programmed, but spindle and without tools Eff.: None Sol.: Automatically at next tool change or WTB: A162 PLC: Modul: vsm
DECKEL MAHO GmbH - Service
Subject to change
standby
position
are
already
reset
Dated:
Page 58
Dialog 112
163
Tool
is
in
the
spindle
Rec.: M6 Tx programmed and Tx Eff.: None Sol.: Automatically at next tool WTB: A163 PLC: Modul: 164
WZ
ist
in
der
is
already
change vsm
in
or
the
spindle
reset
Bereitstellung
Rec.: M18 Tx programmed and Tx isalready in standby Eff.: None Sol.: Automatically at next tool change or reset WTB: A164 PLC: Modul: vsm 165
Tool
is
not
Rec.: Eff.: WTB: 166
167
Sol.:
Tool
standby
change vsm
or
reset
magazine
table
missing
Call pallet change but pallet release is Machine stop: Fault from pallet changer Switch Pallet release and cycle start A169 PLC: Modul: pw door
mag
in
machining area Pallet change call and pallet machining area (M61 oder M62)
None At A171 ist
missing
open
The magazine door is open None Close magazine door A170 PLC: Modul:
Pallet is Rec.:
Rec.: Eff.: Sol.:
with
programmed
release
Magazine
Palette
ocupied
No T word programmed for M18 No standby of tool Programme correctly A167 PLC: Modul: wzw
Pallet Rec.: Eff.: Sol.:
already
position.
not
word
Eff.: Sol.: WTB: 172
in
next tool Modul:
T
Rec.: Eff.: Sol.: WTB: 171
found
at
but standby position is be positioned in standby.
M18 Tx programmed and tool is not in Machine stop: Fault from tool changer Enter desired tool into magazine table A166 PLC: Modul: vsm
WTB: 170
standby
Tx programmed Tool Tx cannot
Automatically PLC:
A165
in
Rec.: Eff.: Sol.: WTB:
Rec.: Eff.: Sol.: WTB: 169
M18 Ty.
None
not
positioned
next pallet PLC: im
to
changed
is
already
in
change or at reset Modul: pw
Beladungsraum
M63 programmed and machining area None At next pallet change or at reset
DECKEL MAHO GmbH - Service
be
Subject to change
is
empty
Dated:
Page 59
Dialog 112
WTB: 173
A172
Pallet
change
Rec.: Eff.: Sol.: WTB: 174
T
word
change
at
Tool
with
magazine
is
A177 not
TC
serial
tool
change
T
word
Empty spindle in exchange fot T MAH: Fault from tool change Change NC programme A175 PLC: Modul: vsm
Rec.: Eff.: Sol.: WTB: 179
missing
Transfer
Tool
possible
programmed without T word Machine stop: Fault from tool changer Change NC programme A174 PLC: Modul: vsm
Rec.: Eff.: Sol.: WTB: 178
fully
PLC:
Modul:
vsm
not used
found The selected change tool is not found Machine stop: Fault from tool changer Change NC programme or enter tool number A178 PLC: Modul: vsm
not
Tool
word
occupied
in
base
life
into
magazine
with
TC
not
in
base
position
wzw
exceeded
Rec.:
Life of selected change tool is exceeded; Sister nonexistant Eff.: Machine stop (Cycle stop) Sol.: Change NC programme or alter tool life table or WTB: A180 PLC: Modul: vsm 181
Referencing Rec.:
Eff.: Sol.:
table
position
Rec.: Break off of tool change Eff.: Machine stop (Cycle stop) Sol.: Release with softkey WTB: A179 PLC: Modul: 180
pw
M6
Rec.: Eff.: Sol.: WTB: 177
not
Modul:
M60 and machining area is empty Machine stop (Cycle stop) Change NC programme A173 PLC: Modul: pw
Rec.: Eff.: Sol.: WTB: 175
PLC:
the
X
tool cycle
start
axis
tool change cycle was interrupted. Reference points of axes were lost due to power failure. The X axis has to be moved for the following release of the tool changer. The releasing cannot be contnued directly Change to the mode 1.6 Reference point and approach Reference point of X axis Then continue releasing via softkey
DECKEL MAHO GmbH - Service
The
Subject to change
Dated:
Page 60
Dialog 112
WTB: 182
A181
Referencing
PLC:
the
Rec.:
Y
G 996
Modul:
wzw
axis
tool change cycle was interrupted. Reference points of axes were lost due to power failure. The Y axis has to be moved for the following release of the tool changer. Eff.: The releasing cannot be contnued directly Sol.: Change to the mode 1.6 Reference point and approach Reference point of Y axis Then continue releasing via softkey WTB: A182 PLC: G 997 Modul: wzw 183
The
Referencing
the
Rec.:
Z
axis
tool change cycle was interrupted. Reference points of axes were lost due to power failure. The Z axis has to be moved for the following release of the tool changer. Eff.: The releasing cannot be contnued directly Sol.: Change to the mode 1.6 Reference point and approach Reference point of Z axis Then continue releasing via softkey WTB: A183 PLC: G 998 Modul: wzw 184
Wrong
The
axis
Rec.: Eff.: Sol.: WTB: 186
selected
While releasing the TC after reference point loss, it is necessary to clock the individual axis. A wrong axis was selected for referencing Machine stop (Cycle stop) Unselect wrong axis softkey A184 PLC: G 949 Modul: wzw
Hydraulic
oil
level
Rec.: Eff.: Sol.: WTB: 187
Coolant
occurs Top A186
Level in hydraulic unit under minimum; Hydraulic not running Already running hydraulic functions will not be interrupted the next function will not be carried out and Machine stop up oil PLC:
in
M-Function
low
but
coolant PLC:
Drives Rec.: Sol.:
unit Modul:
hyd
pump in
does
tank
not
Modul:
run ikuez
invalid
Rec.: A M-function Eff.: None Sol.: Reset WTB: 188 PLC: 189
hydraulic G 290
low
Rec.: Coolant Eff.: None Sol.: Refill WTB: A187 188
low
was
programmed
Modul:
which
is
not
analysed
by
the
PLC
mdec
failure Main
DECKEL MAHO GmbH - Service
Fault from switch Off
/
drive On
amplifier
while
Subject to change
control
on
Dated:
Page 61
Dialog 112
WTB: 190
189 PLC: IKUEZ:
Modul:
maein
Motorschutzschalter
Rec.:
The Motor circuit breaker in the IKUEZ Internal coolant unit has tripped Eff.: Machine stop (Cycle stop: Fault in the IKUEZ Internal coolant unit Sol.: Reset motor circuit breaker WTB: 190 PLC: Modul: ikuez 191
IKUEZ:
High
Rec.:
Fault
unit
Eff.:
IKUEZ:
Rotary
pump
in
the
Machine unit Remove fault 191 PLC:
Sol.: WTB: 192
pressure
high
stop
filter
194
Max Rec.: Eff.: Sol.: WTB:
195
196
Min
level
Rec.: Eff.: Sol.: WTB: 197
Chip
the
IKUEZ
Internal
coolant
ikuez
rotary
filter
/
(Cycle
stop:
skimmer
the
IKUEZ
Internal
tank below minimum (Cycle stop: Fault in
the
IKUEZ
Internal
coolant
Both level switches signal at the same time Machine stop (Cycle stop: Fault in the IKUEZ
Internal
coolant
clean
in
Modul:
clean stop
tank Modul:
Modul: tank
level
machine
Rec.:
DECKEL MAHO GmbH - Service
Coolant
ikuez
not used
defect
switch Modul:
ikuez
tank
The level in Lifting pump Automatically 196 PLC: not
ikuez
tank
machine
flushing
ikuez
tank
machine
in
Fault
of
coolant
unit Replace 195 PLC:
Sol.: WTB:
coolant
Internal
switch
Rec.: Eff.:
Internal
IKUEZ
194 PLC:
Level
IKUEZ
defective
unit Top up coolant 193 PLC:
level
in
the
the
Coolant in Machine
Sol.: WTB:
Fault
of
in
low
Rec.: Eff.:
pump
stop:
Modul:
Fault in the coolant unit Eff.: Machine stop unit Sol.: Remove fault WTB: 192 PLC: Coolant
pressure
(Cycle
Rec.:
193
defective
machine tank is is switched off Modul:
lower than minimum after 5 seconds
ikuez
possible in
tank
for
dirty
coolant
Subject to change
Dated:
Page 62
Dialog 112
Eff.: Sol.: WTB: 198
Suppression of Top up coolant 197 PLC:
IKUEZ:
Flow
Rec.: Eff.: Sol.: WTB: 199
IKUEZ:
control
chip
flushing
Modul:
ikuez
defective
Pump for IKUEZ Internal coolant unit is control is active for more than 5 seconds Machine stop (Cycle stop: Fault in the
unit Remove fault 198 PLC:
Flow
Rec.:
amount
Modul:
too
circuit
breaker
Mode
change
Rec.:
202
Switch
Star
204
Orienting
Key
low
IKUEZ
Internal
coolant
flow
even coolant
has
and
mode
tripped
active
a
change
is
missing area
door
was
not
opened
switchover
203 PLC:
Rec.: Eff.: Sol.: WTB: 205
condition
delta
Rec.: Eff.: Sol.: WTB:
shows
cabinet
The control is off and the machining and closed Drives cannot be coupled Open and close machining area door 202 PLC: Modul: uvv
Eff.: Sol.: WTB:
Internal
blocked
on
Rec.:
203
control
The ATC or Pallet changer is called Mode change is suppressed Cycle stop ,then change mode 201 PLC: Modul:
Eff.: Sol.: WTB:
IKUEZ
flow
tripped
Rec.: Motor circuit breaker in Eff.: Emergency off Sol.: Reset motor circuit breaker WTB: 200 PLC: Modul: 201
and
low
The
Motor
off
ikuez
pump for the IKUEZ Internal coolant unit is swiched off and the flow control after two seconds Eff.: Machine stop (Cycle stop: Fault in the unit Sol.: Remove fault WTB: 199 PLC: Modul: ikuez 200
swiched
position
Modul:
spimoku
not used
missing
M19 and orienting position missing Machine stop (Cycle stop) Check machine parameters 204 PLC: Modul: spiricht
switch
DECKEL MAHO GmbH - Service
position
not
correct
Subject to change
Dated:
Page 63
Dialog 112
Rec.:
The position of the key switch between normal and setup changed even though the axes and or spindle are moving The new key position is not accepted Cycle stop and correct key position 205 PLC: Modul: uvv
Eff.: Sol.: WTB: 206
Key
switch
defective
Rec.:
The key switch for changing the position between setup is defective Eff.: Machine stop (Cycle stop): Safety function Sol.: Remove fault WTB: 206 PLC: Modul: uvv 207
Machining
area
door
is
Magazine
pocket
Rec.:
not
normal
and
unlocked
Rec.: The machining area door is Eff.: None Sol.: Close or open door WTB: 207 PLC: Modul: uvv 208
was
unlocked
but
not
opened
free
magazine pocket is gaurded by a light barrier The tool change procedure orients itself by the Magazine and tool table. A contradiction between the magazine table and physical occupation of the magazine could lead to a collision Eff.: Machine stop (Cycle stop) Sol.: Release tool changer in reverse and correct magazine occupation and or tool table WTB: A208 PLC: G 928 Modul: wzw 209
M-Function Rec.: Eff.: Sol.: WTB:
210
Loading Rec.: Eff.: Sol.: WTB:
211
Eff.: Sol.: WTB: End
of
Rec.: Eff.:
running
The CNC has called a M function in the PLC; acknowledgement is blocked The M function is being processed. The NC further processed after acknowedgement of Automatic 209 PLC: Modul: sammel enclosure
is
selection
The
programme will the M function
not
ok was processing
or
shutoff
The machine Machine off
DECKEL MAHO GmbH - Service
be
changer unit is open is stopped or not
It was tried to start a programme although none selected in mode 2.1 Cycle start without function Select programme in BA 2.1 and then start the the test A211 PLC: Modul: sammel work
M
open
The loading enclosure of the Pallet The processing of the pallet changer permitted close enclosure 210 PLC: Modul: pw
Programme Rec.:
212
The
was
switched
off
Subject to change
by
the
end
of
Dated:
wotk
shutoff
Page 64
Dialog 112
Sol.: WTB: 213
Switch A212
Function
not
Rec.: Eff.: Sol.: WTB: 214
216
maein
available available
in
the
machine
configuration,
softkey PLC:
Axis
lubrication
failed
Rec.: Eff.:
Lubrication pressure not achieved Cycle stop when a G0 block is called or all axes Read-in lock after second fault in lube impulse Check pressure switch A214 PLC: Modul: schmiz
Modul:
Alarm
Spindle
Touch
Touch
standing
are
standing
Battery
spiallg
empty
Barrety for touch probe MP10 empty Feed stop all axes Replace battery or reset (Deletion of A217 PLC: Modul: messtast
probe
are
amplifier
Fehler aus SpindelverstaRecer Emergency off Main switch Off/On A216 PLC: Modul: probe:
was
aggallg
Axis lubrication level not OK Rec.: Lube level low Eff.: Cycle stop when a G0 block is called or all axes Read-in lock after second fault in lube impulse Sol.: Top up central lube unit for guide way WTB: A215 PLC: Modul: schmiz
Rec.: Eff.: Sol.: WTB: 218
again G 8 Modul:
A function not selected via softkey
Rec.: Eff.: Sol.: WTB: 217
on
None Release A213
Sol.: WTB: 215
machine PLC:
not
feed
stop)
ready
Rec.:
Signal path touchprobe - OMM interrupted or cannot be activated Eff.: Feed stop all axes Sol.: Clean OMM. remove obstacle interrupting optical signal Observe 5 second rest time for touchprobe WTB: A218 PLC: Modul: messtast 219
Magazine
pocket
Rec.:
is
locked
tool is automatically removed from the magazine and marking is 9 (automatic oder manual) Eff.: Cycle stop Sol.: Rewrite marking with 0-2 and check tool (tool break WTB: A219 PLC: Modul: vsm 220
A
Max.time: Rec.: Eff.: Sol.:
Unclamp
path.
the detector)
workpiece
Reserved
DECKEL MAHO GmbH - Service
Subject to change
Dated:
Page 65
Dialog 112
WTB: 221
Max.
A220 time:
Rec.: Eff.: Sol.: WTB: 222
A221
Input
gripper
Eff.: Sol.: WTB: Input
Eff.: Sol.: WTB: Input Rec.: Eff.: Sol.: WTB: 225
Input Rec.: Eff.: Sol.: WTB:
226
Input Rec.: Eff.: Sol.: WTB:
227
Input Rec.: Eff.: Sol.: WTB:
228
Input Rec.: Eff.: Sol.: WTB:
229
Input
wstspan
Modul:
wstspan
Workpiece
PLC: 0
degrees
missing
Input X4 (x70:b30) gripper has turned missing Process stopped Please contact service department A222 PLC: Modul: wzw_v4 gripper
Rec.:
224
Clamp
Modul:
Reserved
Rec.:
223
PLC:
180
degrees
position
position
position
locked
locked
DECKEL MAHO GmbH - Service
door
S_207
position
S_204
missing
position
S_218
missing
position
S_205
missing
locked
S_219
missing
locked
S_219
is
faulty
Input XB (x70:z26) TC gripper claw Process stopped Please contact service department A228 PLC: Modul: wzw_v4 pallet
degrees
missing
Input XB (x70:z26) TC gripper claw Process stopped Please contact service department A227 PLC: Modul: wzw_v4 tool
180
is
missing
Input X6 (x70:d28) TC in spindle Process stopped Please contact service department A226 PLC: Modul: wzw_v4 tool
to
S_206
missing
Inputg X3 (x70:d30) TC in standby Process stopped Please contact service department A225 PLC: Modul: wzw_v4 spindle
degrees
missing
Input X7 (x70:b28) TC in magazine Process stopped Please contact service department A224 PLC: Modul: wzw_4v standby
0
missing
Input X5 (x70:z30) gripper has turned missing Process stopped Please contact service department A223 PLC: Modul: wzw_v4 magazine
to
not
Zero
missing
Subject to change
Dated:
Page 66
is
Dialog 112
Rec.: Eff.: Sol.: WTB: 230
Input
Input X41 (x71:b16) raising door to PC Process stopped Please contact service department A229 PLC: Modul: pw_v4 pw_v3 pallet
Rec.: Eff.: Sol.: WTB: 231
door
closed
double
carriage
position-1
Rec.:
232
Input X47 position missing Process stopped Please contact A231 PLC:
Input
double
carriage
233
Input Rec.: Eff.: Sol.: WTB:
234
Input Rec.: Eff.: Sol.: WTB:
235
Input Rec.: Eff.: Sol.: WTB:
236
Input Rec.:
Eff.: Sol.: WTB: 237
Input
raised
missing
double
carriage
position-1
in
alternating
carriage
position-2
in
alternating
service department Modul: pw_v4 position-2
Input X48 position missing Ablauf steht Please contact A232 PLC:
pallet
closed
missing
(x71:b12)
Rec.: Eff.: Sol.: WTB:
missing
missing
Input X42 (x71:z16) raising door to PC Process stopped Please contact service department A230 PLC: Modul: pw_v3 pw_v4
Input
Eff.: Sol.: WTB:
open
missing
(x71:b12)
double
service department Modul: pw_v4
missing
Input X4E (x71:z08) pallet raised missing Process stopped Please contact service department A233 PLC: Modul: pw_v3 pw_v4 pallet
lowered
missing
Input X4D (x71:b08) pallet lowered missing Process stopped Please contact service department A234 PLC: Modul: pw_v3 pw_v4 pallet
clamped
missing
Input X4C (x71:d08) pallet clamped missing Process stopped Please contact service department A235 PLC: Modul: pw_v3 pw_v3 pallet
deposited
missing
DC 70/100 V Input X46 (x71:d12) pallet is changed DC 50 V Input X01 (x70:b32) PC position-1 pallet in depositing pos. or Input PC position-2 pallet in depositing pos. missing Process stopped Please contact service department A236 PLC: Modul: pw_v3 pw_v4 pallet
Rec.:
DECKEL MAHO GmbH - Service
brought DC
70/100
missing X03
(x70:d30)
missing V
Input
X45
(x71:z14)
Subject to change
pallet
changed
Dated:
missing
Page 67
Dialog 112
DC 50 V Input X00 (x70:d32) PC pos. 1 transfer position to machine or Input PC pos. 2 transfer position to machine missing Eff.: Sol.: WTB: 238
Input
Process stopped Please contact A237 PLC: pallet
Rec.: Eff.: Sol.: WTB: 239
Input
Eff.: Sol.: WTB:
1
pos
2
occupied
missing
occupied
missing
(Double
missing
(Double
missing
Input X44 (x71:d14) PC pallet pos 1 occupied carriage occupied missing) Process stopped Please contact service department A239 PLC: Modul: pw_v3 pw_v4
DECKEL MAHO GmbH - Service
(x70:z32)
service department Modul: pw_v3 pw_v4
Input X43 (x71:d14) PC pallet pos 1 occupied carriage occupied missing) Process stopped Please contact service department A238 PLC: Modul: pw_v3 pw_v4
pallet
Rec.:
pos
X02
Subject to change
Dated:
Page 68
Dialog 112
Inputs DC50 V - 2880 X X00 X01 X02 X03 X04 X05 X06 X07 X08 X09 X0A X0B X0C X0D X0E X0F X10 X11 X12 X13 X14 X15 X16 X17 X18 X19 X1A X1B X1C X1D X1E X1F X20 X21 X22 X23 X24 X25 X26 X27 X28 X29 X2A X2B
Plug (x70:d32) (x70:b32) (x70:z32) (x70:d30) (x70:b30) (x70:z30) (x70:d28) (x70:b28) (x70:z28) (x70:d26) (x70:b26) (x70:z26) (x70:d24) (x70:b24) (x70:z24) (x70:d22) (x70:b22) (x70:z22) (x70:d20) (x70:b20) (x70:z20) (x70:d18) (x70:b18) (x70:z18) (x70:d16) (x70:b16) (x70:z16) (x70:d14) (x70:b14) (x70:z14) (x70:d12) (x70:b12) (x70:z12) (x70:d10) (x70:b10) (x70:z10) (x70:d08) (x70:b08) (x70:z08) (x70:d06) (x71:d32) (x71:b32) (x71:z32) (x71:d30)
Remarks PC position 1 transfer position to machine PC position 1 pallet in depositing position PC position 2 transfer position to machine PC position 2 pallet in depositing position Magazine position free Return message (Star) Motor spindle Return message (Delta) Motor spindle Drives uncoupled Reference point 4. axis (Magazine) Tool in spindle clamped Tool in spindle unclamped Central lube pressure reached Central lube oil level OK Measuring tip resting position Measuring tip measuring position Motor circuit breaker OK Machine OK Cooling motor spindle OK Switch: Normal position Reference point cam X Reference point cam Y Reference point cam Z Reference point cam TC magazine Magazine: Call Magazine door closed Coolant: Low (IKUEZ) Switch: Setup 1.Rotary axis clamped 1.Rorary axis unclamped Hydraulic oil level OK External release of axes and spindle Machining area doors closed and locked Machining area doors open and unlocked Acknowledgement switch hand control unit * Emergency Off
DECKEL MAHO GmbH - Service
Subject to change
Dated:
Page 69
Dialog 112
Inputs DC50 V - 2880 X X2C X2D X2E X2F X30 X31 X32 X33 X34 X35 X36 X37 X38 X39 X3A X3B X3C X3D X3E X3F X40 X41 X42 X43 X44 X45 X46 X47 X48 X49 X4A X4B X4C X4D X4E X4F X50 X51 X52 X53 X54
Plug
Remarks
(x71:b30) Reference cam 1.Rotary axis (x71:z30) (Reference cam 6.axis) (x71:d28) (Reference cam 7.axis) (x71:b28) (Reference cam 8.axis) (x71:z28) (x71:d26) Renishaw probe ready (x71:b26) Renishaw probe battery low (x71:z26) Level under below minimum (IKUEZ) (x71:d24) Motor circuit breaker IKUEZ OK (x71:b24) * Coolant Max level (x71:z24) Flow control Q>2 l/min (IKUEZ) (x71:d22) Coolant: Lifting pump on (x71:b22) Interferance rotary filter skimmer (IKUEZ) (x71:z22) Interferance high pressure pump (IKUEZ) (x71:d20) Reserved for special option (x71:b20) Reserved for special option (x71:z20) Acknowledgement M 106 (x71:d18) Acknowledgement M 108 (x71:b18) 1.Rotary axis clamped (x71:z18) 1.Rotary axis unclamped (x71:d16) Pallet safety housing closed (x71:b16) Raising door to PC open (x71:z16) Raising door to PC closed (x71:d14) PC position 1 occupied (x71:b14) PC position 2 occupied (x71:z14) (x71:d12) (x71:b12) (x71:z12) (x71:d10) (x71:b10) (x71:z10) (x71:d08) Pallet clamped (x71:b08) Pallet lowered (x71:z08) Pallet raised (x71:d06) Pallet unclamped (CDP21L1-B22) Touch probe inserted from Digi-PC (CDP21L1-A22) Automatic active from Digi-PC (CDP21L1-B21) Axes stop Digi-PC (CDP21L1-A21) Regulator release from Digi-PC (CDP21L1-B20) BTB (Ready) from Digi-PC
DECKEL MAHO GmbH - Service
Subject to change
Dated:
Page 70
Dialog 112
Outputs DC50 V - 2880 X
Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09 Y0A Y0B Y0C Y0D Y0E Y0F Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17 Y18 Y19 Y1A Y1B Y1C Y1D Y1E Y1F Y20 Y21
Plug (x50:d32) (x50:b32) (x50:z32) (x50:d30) (x50:b30) (x50:z30) (x50:d28) (x50:b28) (x50:z28) (x50:d26) (x50:b26) (x50:z26) (x50:d24) (x50:b24) (x50:z24) (x50:d22) (x50:b22) (x50:z22) (x50:d20) (x50:b20) (x50:z20) (x50:d18) (x50:b18) (x50:z18) (x50:d16) (x50:b16) (x50:z16) (x50:d14) (x50:b14) (x50:z14) (x50:d12) (x50:b12) (x50:z12) (x50:d10) (x50:b10) (x50:z10) (x50:d08) (x50:b08) (x50:z08) (x50:d06) (x50:b06) (x50:z06)
Remarks + UB 1 (2 Ampere) + UB 1 (2 Ampere) Open raising door to PC Close raising door to PC Clamp pallet Unclamp pallet Measuring signal M 49 (200ms) Unclamp tool + UB 2 (2 Ampere) + UB 2 (2 Ampere) Blow out tool clamp Magazine: Loosen brake Z axis loosen motor brake Activate measuring tip Blow out measuring tip Rotoclear On PC drive position 1 right PC drive position 1 left PC drive position 2 right PC drive position 2 left + UB 3 (2 Ampere) + UB 3 (2 Ampere) Signal Spindle turning Star (1)/Delta (0) - Switchover NC-Ready Magazine: Call Motor spindle cooling On Acknowledgement switch hand control unit Lock safety doors + UB 4 (0,5 Ampere) Drives On + UB 5 (0,5 Ampere) Collective interferance message (H1) Hydraulic on
DECKEL MAHO GmbH - Service
Subject to change
Dated:
Page 71
Dialog 112
Outputs DC50 V - 2880 X Y22 Y23 Y24 Y25 Y26 Y27 Y28 Y29 Y2A Y2B Y2C Y2D Y2E Y2F Y30 Y31 Y32 Y33 Y34 Y35 Y36 Y37 Y38 Y39 Y3A Y3B Y3C Y3D Y3E Y3F Y40 Y41
Plug (x50:d04) (x50:b04) (x50:z04) (x50:d02) (x50:b02) (x50:z02) (x51:d32) (x51:b32) (x51:z32) (x51:d30) (x51:b30) (x51:z30) (x51:d28) (x51:b28) (x51:z28) (x51:d26) (x51:b26) (x51:z26) (x51:d24) (x51:b24) (x51:z24) (x51:d22) (x51:b22) (x51:z22) (x51:d20) (x51:b20) (x51:z20) (x51:d18) (x51:b18) (x51:z18) (x51:d16) (x51:b16) (x51:z16) (x51:d14) (x51:b14) (x51:z14) (x51:d12) (x51:b12)
Remarks Central lube On Coolant On Internal coolant (HD) On Coolant lifting pump On Coolant chip flushing On ??? + UB 1 (2 Ampere) + UB 1 (2 Ampere) Reserved for special option Reserved for special option + UB 2 (2 Ampere) + UB 2 (2 Ampere) Clamping On 1. Rotary axis Clamping Off 1. Rotary axis nclamp workpiece + UB 3 (2 Ampere) + UB 3 (2 Ampere) Reserved for special option Reserved for special option
DECKEL MAHO GmbH - Service
Subject to change
Dated:
Page 72
Dialog 112
Inputs DC50 V - 2880 X Y42 Y43 Y44 Y45 Y46 Y47 Y48 Y49 Y4A Y4B Y4C Y4D Y4E Y4F Y50 Y51 Y52 Y53 Y54 Y55 Y56 Y57 Y58 Y59 Y5A
Plug
Remarks
(x51:z12) (x51:d10) (x51:b10) (x51:z10) (x51:d08) + UB 4 (0,5 Ampere) (x51:b08) (x51:z08) (x51:d06) + UB 5 (0,5 Ampere) (x51:b06) (x51:z06) Programme completed (H1) (x51:d04) Programme running (H1) (x51:b04) Switching function 1 (M 100 / M (x51:z04) Switching function 2 (M 102 / M (x51:d02) Switching function 3 (M 104 / M (x51:b02) Switching function 4 (M 106 / M (x51:z02) Switching function 5 (M 108 / M (CDJ21L1-B22) Cycle start to Digi-PC (CDJ21L1-A22) Cycle stop to Digi-PC (CDJ21L1-B21) Drive command X+ to Digi-PC (CDJ21L1-A21) Drive command X- to Digi-PC (CDJ21L1-B20) Drive command Y+ to Digi-PC (CDJ21L1-A20) Drive command Y- to Digi-PC (CDJ21L1-B19) Drive command Z+ to Digi-PC (CDJ21L1-A19) Drive command Z- to Digi-PC (CDJ21L1-B18) D112-BTB (ready) to Digi-PC (CDJ21L1-A18) Spindle turning to Digi-PC (CDJ21L1-B17) Automatik allows to Digi-PC
DECKEL MAHO GmbH - Service
Subject to change
101) 103) 105) 107) 109)
Dated:
Page 73
Dialog 112
Inputs DC70/100 V - 2880, 2881 X X0 X1 X2 X3 X4 X5 X6 X7 X8 X9 XA XB XC XD XE XF X10 X11 X12 X13 X14 X15 X16 X17 X18 X19 X1A X1B X1C X1D X1E X1F X20 X21 X22 X23 X24 X25 X26 X27 X28 X29 X2A X2B X2C
Plug (x70:d32) (x70:b32) (x70:z32) (x70:d30) (x70:b30) (x70:z30) (x70:d28) (x70:b28) (x70:z28) (x70:d26) (x70:b26) (x70:z26) (x70:d24) (x70:b24) (x70:z24) (x70:d22) (x70:b22) (x70:z22) (x70:d20) (x70:b20) (x70:z20) (x70:d18) (x70:b18) (x70:z18) (x70:d16) (x70:b16) (x70:z16) (x70:d14) (x70:b14) (x70:z14) (x70:d12) (x70:b12) (x70:z12) (x70:d10) (x70:b10) (x70:z10) (x70:d08) (x70:b08) (x70:z08) (x70:d06) (x71:d32) (x71:b32) (x71:z32) (x71:d30) (x71:b30)
Remarks Magazine is in position S_202 Magazine braking cam S_201 Magazine Reference point S_200 TC in standby position S_218 Gripper is turned to 0 degree S_206 Gripper is turned to 180 degree S_207 TC in spindle position S_205 TC in magazine position S_204 Return message (Star) Motor spindle Return message (Delta) Motor spindle Drives uncoupled TC gripper claw locked S_219 Input tool clamp closed S_272 Input tool clamp open S_274 Magazine button forward S_215 Magazine button reverse S_216 Central lube pressure reached Central lube oil level OK Measuring tip resting position Measuring tip measuring position Motor circuit breaker OK Machine OK Cooling motor spindle OK UVV Switch: Normal position Reference point cam X Reference point cam Y Reference point cam Z Reference point cam TC magazine Magazine: Call Magazine door closed Coolant: Low (IKUEZ) UVV Switch: Setup (-OT1) (-OT2) Hydraulic oil level OK External release of axes and spindle Machining area doors closed and locked Machining area doors open and unlocked Acknowledgement switch hand control unit * Emergency Off (+OT1) (+OT2) (+OT3) (+OT4) Reference point cam 5. axis
DECKEL MAHO GmbH - Service
Subject to change
Dated:
Page 74
Dialog 112
Inputs DC70/100 V - 2880, 2881 )X X2D X2E X2F X30 X31 X32 X33 X34 X35 X36 X37 X38 X39 X3A X3B X3C X3D X3E X3F X40 X41 X42 X43 X44 X45 X46 X47 X48 X49 X4A X4B X4C X4D X4E X4F X50 X51 X52 X53 X54
Plug
Remarks
(x71:z30) (Reference point cam 6.axis) (x71:d28) (Reference point cam 7.axis) (x71:b28) (Reference point cam 8.axis (x71:z28) (x71:d26) Renishaw probe ready (x71:b26) Renishaw probe battery low (x71:z26) Level under below minimum (IKUEZ) (x71:d24) Motor circuit breaker IKUEZ OK (x71:b24) * Coolant Max level (x71:z24) Flow control Q>2 l/min (IKUEZ) (x71:d22) Coolant: Lifting pump on (x71:b22) Interferance rotary filter skimmer (IKUEZ) (x71:z22) Interferance high pressure pump (IKUEZ) (x71:d20) Reserved for special option (x71:b20) Reserved for special option (x71:z20) Acknowledgement M 106 (x71:d18) Acknowledgement M 108 (x71:b18) 1.Rotary axis clamped (x71:z18) 1.Rotary axis unclamped (x71:d16) Pallet safety housing closed (x71:b16) Raising door to PC open (x71:z16) Raising door to PC closed (x71:d14) PC pos. 1 occupied (Double carriage occupied) (x71:b14) PC pos. 2 occupied (Double carriage occupied) (x71:z14) Pallet has been brought in (x71:d12) Pallet has been brought out (x71:b12) Double carriage pos.-1 in alternating pos. (x71:z12) Double carriage pos.-2 in alternating pos. (x71:d10) (x71:b10) (x71:z10) (x71:d08) Pallet clamped (x71:b08) Pallet lowered (x71:z08) Pallet raised (x71:d06) Pallet unclamped (CDP21L1-B22) Touch probe inserted from Digi-PC (CDP21L1-A22) Automatic active from Digi-PC (CDP21L1-B21) Axes stop Digi-PC (CDP21L1-A21) Regulator release from Digi-PC (CDP21L1-B20) BTB (Ready) from Digi-PC
DECKEL MAHO GmbH - Service
Subject to change
Dated:
Page 75
Dialog 112
Outputs DC70/100 V - 2880, 2881 X Y0 Y1 Y2 Y3 Y4 Y5 Y7 Y08 Y09 YA YB Y0C Y0D Y0E Y0F Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17 Y18 Y19 Y1A Y1B Y1C Y1D Y1E Y1F Y20 Y21 Y22 Y23 Y24 Y25 Y26 Y27 Y28 Y29 Y2A Y2B
Plug (x50:z32) (x50:d30) (x50:b30) (x50:z30) (x50:d28) (x50:b28) (x50:z28) (x50:d26) (x50:b26) (x50:z26) (x50:z24) (x50:d22) (x50:b22) (x50:z22) (x50:d20) (x50:b20) (x50:z20) (x50:d18) (x50:b18) (x50:z18) (x50:z16) (x50:d14) (x50:b14) (x50:z14) (x50:d12) (x50:b12) (x50:z12) (x50:d10) (x50:b10) (x50:z10) (x50:d08) (x50:b08) (x50:z08) (x50:b06) (x50:z06) (x50:d04) (x50:b04) (x50:z04) (x50:d02) (x50:b02) (x50:z02) (x51:z32) (x51:d30) (x51:b30) (x51:z30)
Remarks TC Intermediate pos. release Y_228 Move TC to intermediate position Y_227 Move TC to magazine Y_202 Move TC to spindle Y_203 Turn TC changer to 0 degrees Y_206 Turn TC changer to 180 degrees Y_207 Measuring signal M 49 (200ms) Unclamp tool Blow out tool clamp TC changer 2. change speed Z axis loosen motor brake Activate measuring tip Blow out measuring tip Rotoclear On Turn magazine forwards Turn magazine backwards Signal Spindle turning PC-Transport Right PC-Transport Left Star (1)/Delta (0) - Switchover NC-Ready Magazine: Call Motor spindle cooling On Acknowledgement switch hand control unit Lock safety doors + UB 4 (0,5 Ampere) Drives On Magazine release Stoerung Sammelmeldung (rote Lampe) Hydraulic On Central lube On Coolant On Internal coolant (HD) On Coolant lifting pump On Coolant chip flushing On ??? Open raising door to PC Close raising door to PC PC: Clamp pallet PC: Unclamp pallet
DECKEL MAHO GmbH - Service
Subject to change
Dated:
Page 76
Dialog 112
Outputs DC70/100 V - 2880, 2881 X Y2C Y2D Y2E Y2F Y30 Y31 Y32 Y33 Y34 Y35 Y36 Y37 Y38 Y39 Y3A Y3B Y3C Y3D Y3E Y3F Y40 Y41 Y42 Y43 Y44 Y45 Y46 Y47 Y48 Y49 Y4A Y4B Y4C Y4D Y4E Y4F Y50 Y51 Y52 Y53 Y54 Y55 Y56 Y57 Y58 Y59 Y5A
Plug
Remarks
(x51:d28) Blow out air for PC On (x51:b28) (x51:z28) Double carriage pos.-1 in alternating pos. (x51:d26) Double carriage pos.-2 in alternating pos. (x51:b26) Reserved for special option (x51:z26) Reserved for special option (x51:z24) Clamping On 1. Rotary axis (x51:d22) Clamping Off 1. Rotary axis (x51:b22) Unclamp workpiece (x51:z22) (x51:d20) (x51:b20) (x51:z20) (x51:d18) (x51:b18) (x51:z18) (x51:z16) (x51:d14) (x51:b14) (x51:z14) (x51:d12) Reserved for special option (x51:b12) Reserved for special option (x51:z12) (x51:d10) (x51:b10) (x51:z10) (x51:b08) (x51:z08) (x51:b06) (x51:z06) Programme completed (Yellow lamp) (x51:d04) Programme running (Green lamp) (x51:b04) Switching function 1 (M 100 / M 101) (x51:z04) Switching function 2 (M 102 / M 103) (x51:d02) Switching function 3 (M 104 / M 105) (x51:b02) Switching function 4 (M 106 / M 107) (x51:z02) Switching function 5 (M 108 / M 109) (CDJ21L1-B22) Cycle start to Digi-PC (CDJ21L1-A22) Cycle stop to Digi-PC (CDJ21L1-B21) Drive command X+ to Digi-PC (CDJ21L1-A21) Drive command X- to Digi-PC (CDJ21L1-B20) Drive command Y+ to Digi-PC (CDJ21L1-A20) Drive command Y- to Digi-PC (CDJ21L1-B19) Drive command Z+ to Digi-PC (CDJ21L1-A19) Drive command Z- to Digi-PC (CDJ21L1-B18) D112-BTB (ready) to Digi-PC (CDJ21L1-A18) Spindle turning to Digi-PC (CDJ21L1-B17) Automatik allows to Digi-PC
DECKEL MAHO GmbH - Service
Subject to change
Dated:
Page 77
