Holiday Scrollsaw Music Boxes_opt

GREAT AMERICAN PATTERNS ON CD TM

“We Love To Help You Scroll.”

Welcome to our CD Pattern Book “Holiday Scrollsaw Music Boxes” Create 65 Beautiful Animated Keepsakes Rick & Karen Longabaugh Copyright © 2001 The Berry Basket, all rights reserved.

No part of this work may be reproduced or used in any form or by any means (graphic, electronic, or mechanical, including photocopying or information storage and retrieval systems) without written permission of the copyright holder. The contents of this CD Pattern Book is intended for your personal home use. You may print the patterns to make any number of projects. It is a violation of copyright laws to reproduce the contents of this CD Pattern Book, in whole or in part, in any shape or form, for resale purposes. Click Back to Contents

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GREAT AMERICAN PATTERNS ON CD TM

“We Love To Help You Scroll.” INTRODUCTION: Congratulations! You have made an exciting decision to utilize technology while saving time, money and energy. Using your printer, you can print the pages you need when you need them, at a fraction of the cost of using a copy machine at a retail outlet! The format we’ve designed is simple and easy to use! Simply choose the section below that you wish to view, and click on the button. “PHOTOS” will display beautiful full-color pictures of many of the completed projects. “HOW-TO” gives you the instructions for completing the projects offered in this particular CD Scrollsaw Pattern Book. “PATTERNS” takes you directly to all of the full-size patterns that will bring you endless scrollsawing enjoyment and success. And “MORE CD’S AVAILABLE” features additional titles offered as CD Pattern Books.

INTRODUCTION CONTINUED: Using the following symbols on your screen will allow you to navigate easily throughout each section: “GO TO” Buttons help you navigate be(top) tween pages.

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“FIRST PAGE” Click here to go back to the beginning to choose another section to view. “ZOOM IN / ZOOM OUT” Allows you to increase/decrease the size of the displayed page for easier viewing if needed.

4 of 107 “PAGE #” Informs you as to which page (bottom) you are viewing at the moment.

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“PRINTER ICON” Allows you to print the pages of your choice. Please note that the print quality will depend upon the quality of your printer.

Simply click on the button of your choice. INTRO

PHOTOS

HOW-TO

MORE CD’S AVAILABLE

PATTERNS

BACK TO START

PHOTOGRAPHS

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Following are beautiful, full-color pictures of several of the projects contained within this CD Scrollsaw Pattern Book. For easy viewing, we recommend using the vertical scrollbar on the right hand side of the screen, or the “Go To” buttons located at both the top and bottom of the screen. When finished, click the “First Page” button to go back to the beginning to choose another section to view. While printing these photos is an option, please keep in mind that due to system constraints the printed quality may not correlate with the viewing image. Enjoy!


PHOTOS

HOW-TO


PATTERNS

BACK TO START

HOW-TO INSTRUCTIONS:

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The following instructions will have you creating beautiful scrollsaw projects in no time at all! You can easily navigate from page to page by using the vertical scrollbar on the right hand side of the screen, or the “Go To” buttons located at the top and bottom of the screen. For easier viewing of the text on the screen, simply use the “Zoom In” button located at the top of the screen. This will magnify the text to fit your needs. To print any of the pages, simply click on the “Printer Icon” , or choose “Print” from the “File” pull-down menu, and indicate which pages to print. When finished, click the “First Page” button to go back to the beginning to choose another section to view.


PHOTOS

HOW-TO


PATTERNS

BACK TO START

INTRODUCTION For over 200 years music boxes have fascinated and enchanted millions of people the world over. Antoine Favre, a watchmaker from Geneva, Switzerland, invented the first mechanical musical movement in 1796. The industry stayed centered in Geneva until 1811 when it moved to the village of Sainte-Croix, where the tradition lives on to this day. The most famous and world renowned manufacturer from this area is Reuge Music, which produces the beautifully toned Romance Musical Movements. In 1996 - 200 years later - The Berry Basket started a music box tradition of our own. Designing the first of hundreds of scrollsaw music box patterns to come, world renowned scrollsaw artist Rick Longabaugh, created a beautifully animated Christmas Nativity. From this first pattern’s overwhelming response came new patterns for snowmen, santas, angels, Noah’s Ark, carousel horses and more. Now, we are proud to introduce to you the first scrollsaw pattern book in our Music In Motion Series™. This unique pattern book will show you how easy it is to create beautiful animated keepsakes that will be treasured for generations to come. With full-size patterns and step-by-step instructions, you’ll be creating enchanting scrollsawn music boxes to celebrate the holidays of Christmas, Easter, Valentine’s Day and more.

SCROLLSAW TIPS & TECHNIQUES The following scrollsaw tips and techniques are intended to get you started and on your way to scrollsaw success. Not only will you find these techniques helpful in completing the projects in this book, you will also find that they can be applied to many other scrollsaw projects as well.

LUMBER CHOICES Selecting the type of material to use is very important for the final outcome of your project. Although, plywood could be used for many of the music box projects contained in this book, we highly recommend choosing any of the beautiful hardwoods available. The elegant nature of these heirloom-quality projects is far more impressive with the creative use of contrasting hardwoods. Mixing dark woods such as walnut, mahogany, koa, etc. with light woods such as maple, birch, alder, etc., will give the most striking effect. If you do not have a local source for your hardwood lumber, please contact the following suppliers: Sloan’s Woodshop • 3453 Callis Rd. • Lebanon, TN 37090 • 615-453-2222 Memphis Hardwood Lumber • 6535 Church St. • Memphis, NY 13112 • 315-689-3949 Good Hope Hardwoods • 1627 New London Rd. • Landenberg, PA 19350 • 610-274-8842 If you are relatively new to scrollsawing, we recommend using a high quality Baltic Birch plywood, for cutting such pieces as Overlays, Figures, the Tops and Bottoms, Turntables, etc. It is easier to work with, and can be stained for color contrast. If you are unable to purchase Baltic Birch from a local source, please contact THE BERRY BASKET at 1-800-206-9009 for pricing.

SANDING For most projects, it is best to sand the work piece prior to applying the paper pattern and cutting the design. Once you’ve cut the design, and removed the paper pattern, it may be necessary to lightly sand any glue residue remaining, along with any “fuzz” on the bottom side.

PATTERN COPYING The patterns contained in this pattern book are intended to be your master patterns. We recommend making photo/xerox copies of the project pieces and then using a repositionable spray adhesive to adhere them to your work piece. Please be aware that some copy machines may cause a slight distortion in size. This is more likely to occur on very large patterns. We highly recommend copying your patterns and using a repositionable spray adhesive to adhere them to your work piece, rather than tracing. It is easier, less time consuming, and far more accurate!

BLADE SELECTION There are many opinions pertaining to which blade to use with which type and thickness of material, as well as, with how intricate the design in the project is. The more time you put into scrolling, the more your choice of which blade to use will become personal preference. For the beginning scroller we make the following recommendations to get you started: Blade Specs Material Thickness Blade Size Recommended 1/16” - 1/4” #2 1/4” - 1/2” #5 or #7 1/2” - 3/4” or thicker #7 or #9

Width .029 .038 .045 .045 .053

Thickness .012 .016 .017 .017 .018

TP1 20 12.5 11.5 11.5 11.5

DRILLING STARTER HOLES When drilling starter holes it is best to drill close to a corner, rather than in the middle of the waste areas, as it will take less time for the blade to reach the pattern line.

VEINING Veining is a simple technique that will bring a lifelike appearance to your project. The veins of a leaf or the folds of clothing will look more realistic when this technique is incorporated. To vein, simply saw all solid black lines as indicated on the pattern. Some areas of the pattern you will be able to vein by sawing inward from the outside edge, while in other areas you will need to drill a tiny starter hole for the blade.

STACK CUTTING Stack cutting is fairly simple to do and can save you a lot of time when you have 2 or more identical pieces to cut for a project. If you are fairly new to scrollsawing and stack cutting, we recommend cutting no more than a total thickness of 1/2” for best results. On projects with fairly simple shapes to cut out, 2 or 3 layers could be held together by double-sided tape, or by using spray glue on paper to sandwich between the work pieces. On more intricate projects we suggest using #18 wire nails or brads slightly longer than the total thickness of the stack you are cutting. Tack the nails into the waste areas you will cut out, along with a few around the outside of the project. If the nail has gone through the bottom of the work piece, use a hammer to tap it flush, or use coarse sandpaper to sand the points flush with the bottom of the work piece. If you are stack cutting hardwoods, do not tack the nail too close to the pattern line or it may cause the wood to split. Another option would be to predrill for the nails with a slightly smaller drill bit so the nail will fit snugly and hold the layers together securely.

REPOSITIONABLE SPRAY ADHESIVE Using a repositionable spray adhesive is the easiest and quickest way to transfer a pattern to your work piece after photo copying it. In a well ventilated area, lightly spray the backside of the paper pattern. Allow it to dry only until tacky - approximately 20 - 30 seconds. Then apply it to the work piece, smoothing any wrinkles if necessary. Two common problems that sometimes occur when using repositionable spray adhesive for the first time is applying the right amount onto the back of the pattern. Spraying too little may result in the pattern lifting off of the project before you have finished cutting. If this occurs, clear scotch tape can be used to secure the pattern back into position. On the other hand, spraying too much will make it difficult to remove the pattern. If this occurs, simply use a hand held hair dryer to heat the glue, which will loosen the pattern allowing it to be easily removed.

AUXILIARY TABLE Most scrollsaws on the market today have an opening in the table around the blade that is much larger than what you really need. This often causes small and delicate fretwork to break off on the downward stroke of the blade. An easy solution is to add a wooden auxiliary table to the top of the metal table on your saw. To make an auxiliary table, choose a piece of 1/4” - 3/8” plywood similar to the size of your current saw’s table. If you choose, you can cut this plywood to the same shape as the metal table on your saw, or any shape or size you prefer. However, we do recommend that you make the table larger than what you think you will need for the size of the projects you will make in the future. Next, set the auxiliary table on top of the metal table. From the underside of the metal table, use a pencil to mark the location where the blade will feed through. Then turn the auxiliary table over and drill a 1/16” - 1/8” diameter hole, or slightly larger than the blade you will be using. Finally, apply a couple of strips of double-sided carpet tape to the metal table on each side of the blade. Then, firmly press the auxiliary table onto the double-sided carpet tape, making sure that the blade is centered in the hole.

FOOT INSTRUCTIONS Several of the patterns contained in this book require the cutting of 2 or more Feet. Following is a simple procedure that produces the decorative wooden Feet that will elegantly support your music box treasure. Please see the “Options” section for additional Foot ideas. 1. Prior to applying the spray adhesive to the back of the pattern, fold where indicated on the dashed lines. Then spray with the adhesive and apply the pattern to the work piece. 2. Turn the workpiece upright so that the portion of the pattern marked “Rear View” is facing up. Then, cut on the solid line. Top 1 3. Next, turn the work piece so that the “Top View” is 2 facing up. Cut following the solid line 3/4” Back Rear 4. Remove the view paper pattern, sand 3 as needed, and 1” Top attach where view Back indicated on the project.

MUSIC BOX MOVEMENT KIT

A music movement (tune), metal turntable, and key are required to animate each of the projects designed for this book. If the store where you purchased this pattern book does not carry the music box movement kits, please call THE BERRY BASKET at 1-800-206-9009 for tune selection and pricing. Please note: Before cutting the opening in the Frame for the music box movement, compare the size and shape of the plastic bottom with the solid line on the paper pattern as sometimes it varies. The plastic can be sanded to fit the opening, if needed or you can also recut the opening.

Metal Turntable Music Movement

Key

FINISHING The finish can be applied to these projects either before or after assembling. For many of the pieces, especially those with a fair amount of fretwork, it is easier to apply the finish prior to assembling. We recommend a method called “dipping.” Pour your favorite penetrating oil, such as Watco Danish Oils, Tung Oils, etc., into a dishpan type of container. Then dip your pieces into the oil, allowing the oil to get into all of the cut out areas. Drain off the excess oil, and follow the oil manufacturer’s instructions for buffing, drying time, additional coats, etc. For a glossier, more protective finish, allow the oiled pieces/projects, to thoroughly dry then spray with a clear lacquer or varathane coat.

OPTIONS By using your imagination and creativity, you’ll see that many of the Overlays, Figures, Turntables, etc. are interchangeable with one another. Another option to consider is using a 2 3/4” diameter forstner bit or hole saw to bore the hole into the Frame for the Music Box movement, rather than cutting it. Cutting the 1 1/2” thick Frame will probably be the most challenging part of these projects. Using the proper size of scrollsaw blades will make this step easier. A universal #9 or larger blade is highly recommended. This will make cutting quicker and more accurate. Also, depending upon the type of wood you are using for the Frame, you may want to consider using a double skip-tooth or precision blade. Another option for the Frame, is using a bandsaw with a 1/16” - 1/8” blade for cutting the outside Countersink to shape. Note: that the more teeth per inch on the 1 attach blade, the smoother the cut will be. Still, another option for cutting the Frame, is to cut two 3/4” thick pieces of wood separately, and then secure them together with wood screws or glue. To start, adhere the paper Frame pattern to one 3/4” thick workpiece. Cut the outer shape 3/4” and opening for the music box movement following the solid lines. Then, countersink in 2 locations for #6 x 1 1/4” F.H. woodscrews, being careful to NOT countersink where indicated for attaching the Bottom to the Frame. Secure this half of the Frame to the remaining 3/4” thick work piece with Cut on traced lines. 2 the #6 screws. Next trace the shape of the top Frame half onto the bottom half workpiece. Remove the screws and separate the 2 halves. Cut the bottom half on the solid line, then reattach the 2 halves together with the screws, and sand where they meet until flush. This method also allows you an opportunity to add a decorative touch to the middle area of the Frame. Prior to reattaching the 2 halves of the Frame use a roundover or beading bit where the 2 halves meet. 3 Reattach the 2 Options pertaining to the Feet, include using halves. decorative wooden finials, portions of axle pegs, spindles, or smoke stacks, as well as brass, metal, or porcelain pull knobs designed for drawers or furniture. Again, use your imagination and be creative!

ASSEMBLING INSTRUCTIONS HORIZONTAL TURNTABLE PROJECTS Assemble by first attaching the Top to the Frame with glue and finishing nails or silicone. Next attach the music box movement to the topside of the Bottom with screws or silicone. Before the silicone sets, be sure to position the Frame over the Bottom to make sure the music box movement is aligned correctly. Then secure the Bottom to the Frame. Next, attach any required Arch, Feet, Overlays, and Figures where indicated, securing with wood glue or silicone. Now attach the metal turntable to the bottom of the wood Turntable with silicone and then attach the Figure to the top. Finally, attach the turntable and key to the music box. NOTE: It is important that the music box movement bottom be in contact with the wood (topside of the Bottom) in order to have the best tone. If using silicone, be careful to not use too much as it may squeeze out from between the 2 pieces and get into the movement itself.

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5

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4 2

VERTICAL TURNTABLE PROJECTS Assemble by first attaching the Back Cover to the back of the Frame. Then attach this assembly to the Base. Next insert the music box, securing with screws or silicone. Use silicone to attach the metal turntable to the back of the wood turntable. Then thread the metal turntable onto the music box shaft. Attach the Overlays, and any Arch and Supports, where indicated, using glue or silicone to secure. Next attach the Front Cover to the Base. Thread the key into position. NOTE: It is important that the music box movement bottom be in contact with the wood for the proper tone. If using silicone, be careful to not use too much as it may squeeze out from between the 2 pieces and get into the movement itself. Also, an option is to choose a Foot style from one of the other projects, cut 2 attaching them to the Base.

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SCROLLSAW PATTERNS: Following are the full-size scrollsaw patterns for creating beautiful projects from our CD Scrollsaw Pattern Book. Each pattern is shaded to make it easier to see where to cut and where not to cut. To navigate from page to page, simply use the vertical scrollbar on the right hand side of the screen, or the “Go To” buttons located at the top and bottom of the screen. To print, simply click on the “Printer Icon” at the top of the screen, or choose “Print” from the “File” pull-down menu. Be sure to specify which page numbers you want to print, and the number of copies. You can determine the page number from the “Page #” box 4 of 107 at the bottom of the screen. When finished, click the “First Page” button to go back to the beginning to choose another section OT I to view. C IN M ON SER


PHOTOS

HOW-TO


PATTERNS

BACK TO START

Project #1

Arch Support

Turntable Stock: 1/4”. Countersink the bottomside with a 1” forstner bit 1/16” deep. Secure the metal turntable with super glue or silicone.

Stock: 1/4”

Dashed line indicates position of metal turntable on bottomside.

Apron Support

Roundover top edge by sanding.

To Assemble, attach Legs to Apron Support with glue. Next, attach the Aprons. Then clamp this assembly to the bottomside of the Bottom and countersink to attach the assembly to the Frame with #6 x 1” F.H. screws.

Drill 3/8” for key

Stock: 1/4”, cut 2

Stock: 1 1/2”

Frame

Cut out for music box

Circle indicates position of key and turntable shafts.

Project #1


Arch

Ro of

f

Ro o

Fill gap with 3/8” dowel.

Project #1

Stock: 3/8”

Stock: 3/8”

Stock: 3/8”

45°

Project #1 Side Apron top view

45°

Leg Stock: 3/8”, cut 4

Front / Back Apron


Dashed line indicates placement of Apron. Attach Apron to Apron Support with glue.

Stock: 3/8”, cut 1 each.

Side Apron

Roof Stock: 1/4”, cut 2

Dashed line indicates placement of Apron. Attach Apron to Apron Support with glue.

Cut slots to attach to Arches. Adjust slots, if necessary, for thickness of material used.

Front/Back 45° Apron top view 45°

Cut slots for Arch Supports. Adjust, if necessary, for thickness of material used.

Stock: 1/4”

Top


Drill 3/8” for turntable shaft.

Dashed line indicates placement of Frame on bottom of Top.

Project #1

g Le

Side Apron

Le g

Side Apron

Front/Back Apron

Drill 3/8” for key

Inside small dashed line indicates placement of Apron Support

Dashed line indicates placement of Frame on top of Bottom.

Stock: 1/4”

Bottom

Front/Back Apron

g Le

Le g

Project #1

Stock: 1/4”

Arch

Project #2

Project #2

Figure Stock: 3/8”

Turntable Stock: 1/4”, countersink the bottomside with a 1” forstner bit 1/16” deep. Secure the metal turntable with super glue or silicone.



Cut slots in Top only. Adjust slots, if necessary, for thickness of material used.


Top / Bottom


Drill 3/8” in Top for turntable shaft and in Bottom for key.

Small dashed line indicates position of Foot on Bottom.

Arch Support

Stock: 1/4”

Countersink bottomside of Bottom and attach to Frame with #6 x 3/4” screws.

Project # 2

Stock: 1 1/2”

Frame



Top view.

Front

Fold on dashed line


Foot

Rear view

Project # 2

Project #3

Front

Foot Stock: 3/4”, cut 2 Top view. Fold on dashed line Rear view

Top & Bottom Stock: 1/4”, cut 1 each


Dashed line indicates position of Frame

Small dashed line indicates placement of Foot on Bottom.


Project #3

Tree Stock: 1/4”

Frame Stock: 1 1/2”



Project #3


Adjust slot if necessary for thickness of material used.



Tree Stock: 1/4”

Project #4 Front view

Back Cover Stock: 1/4”

Drill 3/8” for key.

Attach Back Cover to Frame with screws.

Back view

Cut out for music box Circle indicates position of key and turntable shafts.

Large Star Frame

Stock: 1/16”-1/8”, cut 2

Stock: 1 1/2”, front view

Medium Star Stock: 1/16”-1/8”, cut 4

Small Star Stock: 1/16”- 1/8”, cut 6 Base

Stock: 1/4”, Countersink the bottomside with a 1” forstner bit 1/16” deep. Secure the metal turntable with super glue or silicone.

Dashed line indicates position of metal turntable on backside.


Front Stock: 1/4”

Figures Stock: 1/16”- 1/8”, cut 1 each

Small dashed lines indicate placement of Figures.

Stock: 1/16” - 1/8”

Music Box Turntable

Road

Project #4

Stock: 1/4”

Arch Support


Top Overlay

Stock: 1/16” - 1/8”

Arch

Dashed line indicates placement of Top Overlay.

Project #4

Front


Cut slots for Arch Supports. Adjust, if necessary for thickness of material used.

Stock: 3/8”

Base

Cut slots for Front. Adjust, if necessary for thickness of material used.

Frame

Countersink bottomside to attach Frame to Base with #6 x 3/4” F.H. screws.

Dashed lines indicate position of Frame and Back Cover.

Back Cover

Project #4

Project #5

Dashed line indicates position of metal turntable on bottomside. Roundover top edge by sanding.

Small dashed line indicates position of Figures.

Adjust slot, if necessary, for thickness of material used.





Project #5






Foot Stock: 3/4”, cut 2 Top view. Fold on dashed line Rear view

Front

Project #5

Overlay Stock: 1/16” - 1/8”, cut 2

Side Stock: 1/4”, cut 2

Roof Stock: 1/8”, cut 2

Ro

f Roo

of

1/4” dowel

Dashed line indicates placement of Overlay

Front Stock: 1/4”

Mary Figure Stock: 3/8”, cut 2

Joseph Figure Stock: 3/8”, cut 2

Project #6






Frame Stock: 1 1/2”, front view

Base

Back Cover Dashed lines indicate position of Frame and Back Cover. Countersink bottomside to attach Frame to Base with #6 x 3/4” F.H. screws. Frame

Base Stock: 3/8”

Attach Front Cover with glue or silicon. Adjust slots for thickness of material you are using.

Project #6

Front view

Back view

Music Box Turntable Stock: 1/4”, Countersink the bottomside with a 1” forstner bit 1/16” deep. Secure the metal turntable with super glue or silicone. Roundover top edge by sanding.


Project #6

Front Cover Stock: 1/4”

Dashed lines indicate position of Road and Santa. Attach with glue or silicone.

Santa Stock: 1/16” - 1/8”

Road Stock: 1/16” - 1/8”

Overlays Stock: 1/16” - 1/8”

Project #7

side of to Frame rsink bottom . Counte and attach Bottom x 3/4” screws with #6

Star Stock: 1/8’ - 1/4”

of

side to Frame rsink bottom . Counte and attach Bottom x 3/4” screws with #6




Das indi hed lin of A cate pla es ngel cem s an e d St nt ar.

Project #7

Arch Support Stock: 1/4”, cut 2

Figure

Ar

Stocch k: 1

/4”

Stock: 3/8”




Stock: 1 1/2”

Frame



Project #7

Rear view

Small dashed line indicates placement of Foot.

Stock: 1/4”, cut 1 each. Left side of pattern

Top / Bottom Foot

Stock: 3/4”, cut 2 Top view. Front

Fold on dashed line




Stock: 1/4”, cut 1 each. Right side of pattern

Top / Bottom

Project #7

Pattern overlap line.

Cut slots in Top only. Adjust size of slot, if necessary, for thickness of material used.


Stock: 3/8”

Stock: 1/16” - 1/8’ cut 2

Countersink bottomside of Bottom and attach to Frame with #6 x 3/4” screws. Countersink bottomside of Bottom and attach to Frame with #6 x 3/4” screws.


Figure

Small dashed line indicates placement of Foot.

Stock: 1/4”, cut 1 each. Left side of pattern

Top / Bottom

Project #7

Angel

Pattern overlap line.

Project #8

Figures Stock: 1/4”




Project #8



Adjust slot if necessary for thickness of material used.



Project #8

Foot Stock: 3/4”, cut 2 Top view.

Front

Fold on dashed line Rear view







Sleigh Side

Stock: 1 1/2”

Frame



Project #9

Sleigh Back / Seat

Stock: 1/8”, cut 1 each

Project #9

Turntable Stock: 1/4”, Countersink the bottomside with a 1” forstner bit 1/16” deep. Secure the metal turntable with super glue or silicone. Dashed line indicates position of metal turntable on bottomside.

Stock: 1/4”

Arch


Cut slot in Top only. Adjust slot, if necessary, for thickness of material used.




Top view

Small dashed lines indicate placement of Foot on Bottom.

Front

Fold on dashed line.


Foot


Rear view

Top / Bottom

Project #9

Star

Project #10

Stock: 1/16’ - 1/8”

Top Angel Stock: 1/16’ - 1/8” cut 2

Dashed lines indicate placement of Angels and

Side Angel Stock: 1/16’ - 1/8” cut 2

Front Angel

Stock: 1/4”

Arch

Stock: 1/16’ - 1/8” cut 2



Cut out for music box Back view


Base

Front Stars Stock: 1/16” - 1/8”

Front Stock: 1/4” Dashed lines indicates position of Front Angels and Stars. Attach with glue or silicone.

Project #10

Round top edge with sand paper.




Turntable Overlays Stock: 1/16” - 1/8”


Stock: 1/16” - 1/8”

Turntable Overlays

Attach Sides with glue or silicon. Adjust slots for thickness of material you are using.

Stock: 3/8”

Base



Frame



Back Cover

Front Project #10

Arch Support


Stock: 1/4”

Arch

Stock: 3/8”

Figures

Project #11

Project #11

Front

Foot Stock: 3/4”, cut 2

Top view

Fold on dashed line. Rear view




Cut slots in Top only. Adjust slot, if necessary, for thickness of material used.



Top / Bottom


Drill 3/8” for turntable shaft on Top and key on Bottom.

Dashed line indicates placement of Frame on bottom of Top.

Project #11

Stock: 1 1/2”

Frame



Project #11

Project #12

Dashed lines indicates placement of Disk Overlays


Dashed line indicates placement of metal turntable on bottomside.

Disk Overlay Stock: 1/16” - 1/8”, cut 2

Project #12

Front view

Back view

Front Overlay Stock: 1/16” - 1/8”


Dashed lines indicater position of Overlay. Attach with glue or silicone.

Project #12







Base

Back Cover

Base Stock: 3/8”

Dashed lines indicate position of Frame and Back Cover. Countersink bottomside to attach Frame to Base with #6 x 3/4” F.H. screws. Frame


Project #13

Turntable Stock: 1/4”, Countersink the bottomside with a 1” forstner bit 1/16” deep. Secure the metal turntable with super glue or silicone. Dashed line indicates position of metal turntable on bottomside. Roundover top edge by sanding.

Attach Roof to Front and Back with glue and finishing nails.

Front

Roof Stock: 1/4”

Stock: 1 1/2”

Frame

Foot

Stock: 3/4”, cut 2 Top view.

Rear view Circle indicates position of key and turntable shafts.


Project #13

Front

Fold on dashed line

Attach Crest to front edges of Roof with glue and finishing nails.

Stock: 1/4”

Crest

Project #13

Figure

Stock: 3/8”

Side

Project #13

Stock: 1/4” cut 2

3/8” dowel

Front / Back Stock: 1/4” cut 2 o Ro

Ro

f

Cut Slots for Sides. Adjust slots, if necessary, for thickness of material used.

of


Top / Bottom






Project #13

Stock: 1/4”

Arch

Stock: 1/16”

Top Overlay

Project #14




Back view


Base

Front Stock: 1/4”

Dashed lines indicate position of Overlay. Attach with glue or silicone.

Star

Project #14


Turntable Stock: 1/4”, Countersink the bottomside with a 1” forstner bit 1/16” deep. Secure the metal turntable with super glue or silicone.


Back Cover Figures Stock: 1/16”

Stock: 1/4”



Overlay Stock: 1/16” - 1/8”

Cut slots for Arch Supports. Adjust slots, if necessary, for thickness of material used.

Stock: 3/8”

Base


Cut slots for Front. Adjust slots, if necessary, for thickness of material used.

Frame



Back Cover

Front

Arch Support


Project #14




Top / Bottom



Dashed line indicates placement of Frame

Project #15

Front

Top view.

Fold on dashed line. Rear view

Foot


Project #15







Stock: 3/8”

Stock: 1/4”

Arch

Figure

Project #15


Project #16


Top Stock: 1/4”

Drill 3/8” in Top for turntable shaft.


Project #16


Bottom Stock: 1/4”

Dashed line indicates placement of Frame. Cut slots for Arch Supports. Adjust slot, if necessary, for thickness of material used.

Drill 3/8” in Bottom for key.

Countersink bottomside and attach to Frame with #6 x 3/4” screws.

Foot Stock: 3/4”, cut 3

Front

Top view. Fold on dashed line

Rear view

Project #16








Project #16

Arch Stock: 1/4”



Project #17

Foot

Front


Fold on dashed line


Rear view



Stock: 3/8”

Figure

Stock: 1/4”

Arch

Project #17


Top / Bottom






Project #17

Stock: 1 1/2”

Frame



Project #17

Project #18

Front

Foot Stock: 3/4”, cut 2 Top view Fold on dashed line

Rear view





Countersink bottomside and attach to Frame with #6 x 3/4” screws.

Project #18





Project #18

Support Stock: 1/4”

Turntable Stock: 1/4”, countersink the bottomside with a 1” forstner bit 1/16” deep. Secure the metal turntable with super glue or silicone. Adjust slot, if necessary, for thickness of material used.


Stock: 3/4”, cut 2 Top view. Dashed line indicates position of Frame



Top & Bottom

Foot

Front

Fold on dashed line

Rear view



Drill 3/8” for turntable on Top and for key on Bottom.


Project #19

Stock: 1/8”, cut 6 Attach to Front & Back with glue, silicone, or finishing nails.

Roof



Stock: 1 1/2”

Frame

Project #19

Side

Stock: 1/8” cut 2

3/8” dowel

Ro of

Project #19

Ro of

Front & Back Stock: 1/8” cut 2





Project #20





Small dashed line indicates Foot placement.

Countersink bottomside of Bottom and atach to Frame with #6 x 3/4” screws.

Project #20

Turntable

Foot


Support Stock: 1/4”





Front



Stock: 1/4”, countersink the bottomside with a 1” forstner bit 1/16” deep. Secure the metal turntable with super glue or silicone.

Project #21


Christ Stock: 3/8” Dashed lines indicate placement of Clouds on Figure.

Stock: 1/4”

Arch

Project #21



Top / Bottom

Dashed line indicates placement of Frame.




Project #21

Frame



Stock: 1 1/2”




Foot

Front

Project #21



Cloud Stock: 1/8” - 3/8”, glue against Christ cut 2

posi Circle in tio di turn n of key cates table a shaf nd ts.

Cut

out

for m

usic

box

Project #22


Stock: 1 1/2”

Frame


Adjust slots, if necessary, for thickness of material used.


Front


Top / Bottom Countersink bottomside of Bottom and attach to Frame with #6 x 3/4” screws.


Stock: 1/16”-1/8” Small dashed line indicates placement of Foot on Bottom.


Christ



Top view.


Foot

Project #22

Project #22

Cross Stock: 3/8”

Dashed line indicates position of Christ.

Arch Stock: 1/4”

Arch Support Stock: 1/4”

Stock: 1/4”

Crest

Attach Crest to front edge of Roof with glue and finishing nails.

Project #23

Project #23

Roof

Back


Attach Roof to Front and Back with glue and finishing nails.

Project #23

Side Stock: 1/4”, cut 2

Figures

Turntable Stock: 1/4”, countersink the bottomside with a 1” forstner bit 1/16” deep. Secure the metal turntable with super glue or silicone. Dashed line indicates position of metal turntable on bottomside.



Cut slots for Sides. Adjust slots, if necessary, for thickness of material used.

Stock: 1/4” cut 2

Front / Back

R

oof

1/4” dowel

Ro of

Project #23



Top / Bottom





Project #23

Stock: 1 1/2”

Frame





Foot Front

Project #23

Stock: 1/4”

Top Overlay

Stock: 1/16” - 1/8”

Arch


Project #24

Arch Support

Stock: 1/4”, cut 2.

Project #24

Christ Stock: 3/8” Dashed lines indicate placement of Clouds on Figure.


Dashed line indicates position of metal turntable on backside. Roundover top edge by sanding.

Cloud Stock: 1/8” - 3/8”, cut 2




Top / Bottom





Project #24

Front

Foot

Rear view

Top view


Fold on dashed line. Stock: 1 1/2”

Frame



Project #24

Small dashed lines indicate placement of Lilies.

Stock: 1/4”

Arch

Stock: 1/16” - 1/8”

Peace

Dashed lines indicate placement of Peace.

Project #25

Lilies

Stock: 1/16” - 1/8”

Arch Support


Project #25



Glue against Christ.

Cloud Stock: 1/8” - 3/8”, cut 2

Foot

Front

Stock: 3/4”, cut 2 Top view

Christ Stock: 3/8”

Dahsed lines indicate placement of Clouds on Figure.

Fold on dashed line.

Rear view





Top / Bottom




Project #25

Stock: 1 1/2”

Frame



Project #25


Arch Support

Cut slots in Top only. Adjust size of slot for material used, if needed.


Top / Bottom



Fold on dashed line


Foot



Rear view

Front

Project #26

Stock: 1 1/2”

Frame



Project #26

Figure

Stock: 3/8”

Project #26




Stock: 1/4”

Arch


Project #27

Front view

Back view






Base


Project #27

Dashed lines indicates placement of Overlay.


Dashed line indicates placement of metal turntable on bottomside.



Project #27


Dashed lines indicater position of Overlay. Attach with glue or silicone.

Back Cover

Base Stock: 3/8”

Dashed lines indicate position of Frame and Back Cover. Countersink bottomside to attach Frame to Base with #6 x 3/4” F.H. screws. Frame


Stock: 1/4”

Arch

Dashed lines indicate placement of Overlays

Arch Support


Stock: 1/16” - 1/8”

Overlay

Project #28

Project #28







Top / Bottom




Project #28

Overlay

Stock: 1/16” - 1/8”

Stock: 1 1/2”

Frame

Fold on dashed line


Foot Front

Rear view

Top view.



Project #28

Overlay

Stock: 1/16” - 1/8”

Project #29

Small Figure Stock: 1/16” - 1/8”

Music Box Turntable Stock: 1/4”, Countersink the bottomside with a 1” forstner bit 1/16” deep. Secure the metal turntable with super glue or silicone.

Dashed line indicates position of metal turntable on backside.


Small Figure Stock: 1/16” - 1/8”, cut 4

Small Figure Stock: 1/16” - 1/8”

Front Stock: 1/4”

Small dashed lines indicate placement of Figures.

Project #29

Front view



Attach Back Cover to Frame with screws. Back view

Cut out for music box Circle indicates position of key and turntable shafts.


Base


Project #29

F

Stoigur c k: e 1 /1 6”

Front

Stock: 1/4”

Arch

Top Overlay


Stock: 1/16” - 1/8”

Arch Support

-1

/8 ”

Figure

Stock: 1/16” - 1/8”

Figure

Stock: 1/16” - 1/8” Roundover top edge by sanding.

Cut slots for Arch Supports. Adjust, if necessary for thickness of material used.

Stock: 3/8”

Base

Back Cover

Cut slots for Front. Adjust, if necessary for thickness of material used.

Frame



Stock: 1/16” - 1/8”

Figure

Project #29

Figure

Stock: 1/16” - 1/8”

Projects #30 - #65






Projects #30 - #65

Foot Stock: 3/4”, cut 2 Top view.

Front





Small dashed line indicates Foot placement.

Countersink bottomside of Bottom and atach to Frame with #6 x 3/4” screws.

Projects #30 - #65

Snowman Stock: 3/8”

Motorcycle Stock: 3/8”

Tree Stock: 3/8”

Projects #30 - #65

Santa Stock: 3/8”

Tin Soldier Stock: 3/8”

B fits here

B

A

Snowflake Stock: 1/4”, cut 1 each A fits here

Projects #30 - #65

Reindeer Stock: 3/8”

Easter Duck Stock: 3/8”

B fits here

A B

Snowflake

Snowflake

Stock: 1/4”


A fits here

Projects #30 - #65

Elves Stock: 3/8”, cut 1 each. Arrage as desired on Turntable

Easter Bunny

Back

Stock: 3/8”

Sleigh Side Stock: 1/4”, cut 2

Seat & Back Stock: 1/4”, cut 1 each

Seat

Projects #30 - #65

Mother Stock: 3/8”

Noel Stock: 3/8”


Heart Stock: 3/8”

Projects #30 - #65

Father Stock: 3/8”

Eagle & Catch Stock: 3/8”

Easter Chick Stock: 3/8”

Angel Stock: 3/8”

Projects #30 - #65

Heart Stock: 1/16” - 1/4”

Bouquet Stock: 1/16” - 1/4”

Heart / Bouquet Arch Stock: 3/8”

Ornament Stock: 1/16” - 1/4”


Ornament Ornament Arch Stock: 3/8”

Stock: 1/16” - 1/4”

Projects #30 - #65

Deer Stock: 1/16” - 1/8”

Fishing Stock: 1/16” - 1/4”

Wildlife Arch Stock: 3/8”

Tree Stock: 1/16” - 1/4” Option: Both Deer can be used on one music box, one on each side or a single Deer can be used.

Deer Stock: 1/16” - 1/8”



Projects #30 - #65

Easter Eggs Stock: 1/16” - 1/4”

Flowers Stock: 1/16” - 1/4”

Easter / Spring Arch Stock: 3/8”

Easter Bunny Stock: 3/8”

Cross Stock: 1/16” - 1/4”

Holiday Scrollsaw Music Boxes_opt

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