ELLIN ELLI NGSE SEN N 1761 1761
LIST LI ST OF CONTENTS
Item
Topic
1
Drawing 1761 - 1/4 Modular Manifold
2
Parts list - ¼” Control Panel - Single Acting
3
Service Instructions - Control Panel
4
Installation, Operating & Maintenance Instructions - Solenoid Valve type U133X5196, auto reset
5
Data Sheeet - Solenoid 492310
6
ATEX Certificate LCIE 02 ATEX 6023 X - Solenoid 492310
7
Data Sheeet - Solenoid 492965
8
ATEX Certificate LCIE 02 ATEX 6066 X - Solenoid 492965
9
Installation, Operating & Maintenance Instructions - Solenoid Valve type U033X5156, manual reset
LIST LI ST OF CONTENTS
Item
Topic
1
Drawing 1761 - 1/4 Modular Manifold
2
Parts list - ¼” Control Panel - Single Acting
3
Service Instructions - Control Panel
4
Installation, Operating & Maintenance Instructions - Solenoid Valve type U133X5196, auto reset
5
Data Sheeet - Solenoid 492310
6
ATEX Certificate LCIE 02 ATEX 6023 X - Solenoid 492310
7
Data Sheeet - Solenoid 492965
8
ATEX Certificate LCIE 02 ATEX 6066 X - Solenoid 492965
9
Installation, Operating & Maintenance Instructions - Solenoid Valve type U033X5156, manual reset
445.0
76.0
82.0
423.0
5 . 3 2 1
0 . 0 8
0 . 0 8
0 . 0 0 1
5 . 4 0 1
Parts List Product Code: Ellingsen 1761 Qty
Ref.No:
1 1 2 1+1
2FRMSV125A05 U133X5196 492310C2 492965.01N7 and 482160.01N7
1 1 1 1 2 2 1 2 2 1 1 4
BV1-12 2NRPSV125 2BIBSV125 SSF153N/11GLY 2NRBSN102 SSF 2110-1 SSF 2110-3 SSF 2110-4 SSF 2110-7-1 SPV2/1443-2 SPV2/1443-2A M4X8SS
1/4 NPT “ESV” type local control panel, single acting Description filterregulator 12 bar m.d. 5µ 3/2 solenoid valve AR solenoid coil EEx me solenoid coil EEx i (492965 for auto reset and 482160 for manual reset) ball valve 12G1PRR-SS non return valve flow reg with bypass pressure gauge 1/8 nrv breather interface connector outlet adaptor 1/4 exh block mounting bracket inlet adaptor (ball valve) outlet adaptor (ball valve) cap head screw
ISSUE May 2004
Material
Item
see separate list stainless steel 316 see separate list see separate list
1 2 3 3 alt.
stainless steel 316 see separate list see separate list 50mm ss centre back stainless steel 316 stainless steel 316 stainless steel 316 stainless steel 316 stainless steel 316 stainless steel 316 stainless steel 316 stainless steel 316
4 5 6 7 8 9 10 11 12 13 14 15
Service Instructions for Ellingsen 1761, local control panel Technical Data: Construction Inlet Pressure Working Pressure Temperature Range Seals Inlet Port size Outlet Port size Exhaust Port size
Stainless steel 316 12 bar (max.) 10 bar (max. after filterregulator) -20° to +40°C ambient Viton rubber 1/4" NPT 1/4" NPT 1/4" NPT with NRV breathers fitted
Description: Ellingsen 1761 local control panel containing a filter regulator (with gauge), non return valve, a direct acting solenoid valve auto-return, a direct acting solenoid valve manual reset, both fitted with Lucifer coils, and a bi-directional flow regulator (with bypass) fitted on the outlet. The manifold also contains a ball valve on the inlet so that the unit can be isolated. The manifold is suitable for use in an offshore environment and at least 12 months service can be expected before any maintenance is required, this however this may vary with air quality and conditions. An examination of filter-regulator will indicate whether an adjustment to the maintenance interval is required. Operation: The manifold is designed to control a single acting valve actuator (ESV) by means of two separate signals, and the speed of operation of the actuator being controlled by the flow regulator.
Product Bulletin 407596 Rev. 1 Page 1/2 Part No 492627 Date 29 11 99
Installation, Operating & Maintenance Instructions U133X5.96, U133X5.961D, U133X5.56, U133X5.561D, U131X1201 7133XRN.S.96, 7133XRN.S.9H, 7133XRN.S.00, 7133XRN.S.1D, 7131XRKMVN00 VALVE SCHEMATICS
U131X1201 7131XRKMV00
3 3
3
2
2
1
1
U133X5.56 7133XRN.S.00
2
3
U133X5.96 7133XRN.S.96
2
1
3
2
1
1
3
TECHNICAL SPECIFICATIONS
FLUID
B) Explosion proof electrical parts (me)
Refer to catalogue E 8656 or 8639 for
The valves are designed for use with clean
Mod.492200*, 492210*, 492300 and 492310
pressure, flow and electrical specifications.
instrument air over the pressure ranges: 0 to
are fully epoxy encapsulated. The screw
1000 KPa (0 to 10 bar). Orifice 5 mm. The
terminals become accessible after removal of
VALVE FUNCTION
valves need no, or only slight lubrication.
the housing cover. These electrical parts may
The valves described herewith are of the
DO NOT OVER-LUBRICATE.
be mounted with the conduit hub upward or
direct solenoid operated 3/2 normally closed
downward.
(131) or universal type (133).
ELECTRICAL PARTS
response time approx. 3 sec.
(*)With
integrated
Pressure may be connected to any of the
A) Intrinsically safe (IS) electrical parts
three ports. In order to obtain the desired
(ia,ib)
C) Flameproof electrical parts (d)
booster,
Product Bulletin 407596 Rev. 1 Page 2/2 Part No 492627 Date 29 11 99
Installation, Operating & Maintenance Instructions
U 133 X 5.96
U133X5.96, U133X5.961D, U133X5.56, U133X5.561D, U131X1201 7133XRN.S.96, 7133XRN.S.9H, 7133XRN.S.00, 7133XRN.S.1D, 7131XRKMVN00 U 133 X 5.56 (with manual override)
3
3 2
2
Explosion-proof electrical parts
8700/GB 3.3.3 Electrical part 492300 or VZ14 and 492310 or VZ27
9/10/12
Application: Control of solenoid valves in dangerous areas where explosionproof protection EEx me II T5 to T6 is required. Benefits: Rotatable 360° fibreglass-reinforced plastic housing. Solenoid coil, rectifier (silicium diodes), fuses and varistor protection are completely encapsulated into the coil housing by epoxy resin for shock and corrosion protection. Small size for ease of mounting in confined space. All Lucifer valves suitable for CPR/Offsho re application can be fitted with these electrical parts.
These electrical parts conform to the IEC/CENELEC safety standards and comply with European explosive atmosphere directive 94/9/EC «ATEX».
9 Reference
492300 or VZ14
Approval Type of protection
492310 or VZ27
LCIE 02 ATEX 6023 X Gas
II 2 G - EEx me II T4
II 2 G - EEx me II T5
Dust
II 2 D - 130°C
II 2 D - 95°C
Degree of protection Ambient temperature Class of insulation
10/12
IP66
492310.03 or VZ29 AUS Ex 321 Ex me IIC T4 / T5 Classe I - Zone 1
IP65
-40°C to +75°C -40°C to +40°C -40 to +40 / + 75°C The application is limited also by the temperature range of the valve F (155°C)
Explosion-proof electrical parts
8700/GB 3.5.7 Electrical parts 492965.01 or VZ91 with ‘‘Booster’’.
9
Application: Control of solenoid valves in dangerous areas where an explosion-proof protection EEx ia IIC T6 is required. Benefits: Rotatable 360° housing, polyamid with fibreglass housing and cover. Coil, electronic circuits and other elements required for intrinsic safety are completely encapsulated in the housing with epoxy material for shock and corrosion protection. Small size for ease of mounting in confined space. Only 316L stainless steel Lucifer valve types for chemical, onshore and offshore applications can be fitted with these electrical parts.
These electrical parts conform to the IEC/CENELEC safety standards and comply with European explosive environment directive. Reference Approval Type of protection Degree of protection Amb. / fluid temperature Electrical connection Maximum supply voltage
492965.01 or VZ91 + voltage code - stainless steel fixation 492965.02 or VZ92 + voltage code - plastic fixation PTB Ex. 96.D.2162 EEx ia IIC T6 IP66 - 25°C to +65°C / - 25°C to +75°C The application is limited also by the temperature range of the valve Cable connection through a plastic or stainless steel cable gland M20 x 1.5 allowing use of cable diameter from 10 to 12 mm. Additional earth connection possible with external screw terminal
28 VDC – 110 mA
Product Bulletin 407595 Rev. 1 Page 1/2 Part No 492628 Date 05.01.00
Installation, Operating & Maintenance Instructions U033X5.56, U033X5.561D 7033XRN.SN00, 7033XRN.SN1D VALVE SCHEMATICS
MANUAL RESET
3
2
MANUAL RESET
3
1
2
2 RESET
1 3
1
TECHNICAL SPECIFICATIONS
FLUID
B) Explosion proof electrical parts (me)
Refer to catalogue E 8656 for pressure, flow
The valves are designed for use with clean
Mod. 492300 and 492310 are fully epoxy
and electrical specifications.
instrument air over the pressure ranges: 0 to
encapsulated.
1000 KPa (0 to 10 bar). Orifice
The screw terminals become accessible after
VALVE FONCTION
5 mm. The valves need no, or only slight
removal of the housing cover. The El. part
The valves described herewith are of the
lubrication.
may be mounted with the conduit hub upward
direct solenoid operated 3/2 universal type.
DO NOT OVER-LUBRICATE.
or downward.
three ports. In order to obtain the desired
ELECTRICAL PARTS
C) Flameproof electrical parts (d)
valve function connect as follows:
A) Intrinsically safe (IS) electrical parts (ia)
Mod. 483240 and 483270 have cast iron
U 033 X manual reset valves have a
enclosures with M 20x1.5 conduit hubs. In
Pressure may be connected to any of the
Product Bulletin 407595 Rev. 1 Page 2/2 Part No 492628 Date 05.01.00
Installation, Operating & Maintenance Instructions U033X5.56, U033X5.561D 7033XRN.SN00, 7033XRN.SN1D
U033X5.56.., 7033XRN.SN..
Explosion-proof electrical parts
8700/GB 3.3.3 Electrical part 492300 or VZ14 and 492310 or VZ27
9/10/12
Application: Control of solenoid valves in dangerous areas where explosionproof protection EEx me II T5 to T6 is required. Benefits: Rotatable 360° fibreglass-reinforced plastic housing. Solenoid coil, rectifier (silicium diodes), fuses and varistor protection are completely encapsulated into the coil housing by epoxy resin for shock and corrosion protection. Small size for ease of mounting in confined space. All Lucifer valves suitable for CPR/Offsho re application can be fitted with these electrical parts.
These electrical parts conform to the IEC/CENELEC safety standards and comply with European explosive atmosphere directive 94/9/EC «ATEX».
9 Reference
492300 or VZ14
Approval Type of protection
492310 or VZ27
LCIE 02 ATEX 6023 X Gas
II 2 G - EEx me II T4
II 2 G - EEx me II T5
Dust
II 2 D - 130°C
II 2 D - 95°C
Degree of protection Ambient temperature Class of insulation
10/12
IP66
492310.03 or VZ29 AUS Ex 321 Ex me IIC T4 / T5 Classe I - Zone 1
IP65
-40°C to +75°C -40°C to +40°C -40 to +40 / + 75°C The application is limited also by the temperature range of the valve F (155°C)
8700/GB 3.5.5 Electrical parts 482160.01 or VZ95 and 482870.01 or VZ23
12
Application: Control of solenoid valves in dangerous areas where explosionproof protection EEx ia IIB or IIC T6 is required. Benefits: Rotatable 360° housing, polyamid with fibreglass housing and cover. Coil, electronic circuits and other elements required for intrinsic safety are completely encapsulated in the housing with epoxy material for shock and corrosion protection. Small size for ease of mounting in confined space. All Lucifer valves labelled ‘‘033X’’ with manual-reset can be fitted with these electrical parts.
These electrical parts conform to the IEC/CENELEC safety standards and comply with European explosive atmosphere directive 94/9/EC «ATEX». Reference
482160.01 or VZ95
Approval Type of protection
482870.01 or VZ23
LCIE 02 ATEX 6024 X Gas Dust
Degree of protection Ambiant temperature Electrical connection
II 1 G - EEx ia IIB T6
II 1 G - EEx ia IIC T6
II 1 D - 80°C
IP66
482870.03 or VZ24
492335 or VZ30
AUS Ex 137 X
LCIE / FM / CSA
EEx ia IIC T6
Cl. I, Div. I, Gr. A, B, C, D
Classe I - Zone 0
Cl. II, Div. I, Gr. E, F, G
IP65
NEMA 4-4X
-25°C to +65°C 60°C The application is limited also by the temperature range of the valve Cable connection through a stainless steel cable gland M20 x 1.5 allowing use of cable diameter from 10 to 12 mm. Additional earth connection possible with external screw terminal
Service Instructions for SSBF 222MVBP Product Code 2BIBSV125 Technical Data: Body & Trim Material Mains Pressure Temperature Range Orifice Seal Material Connections
Stainless steel 316 0 -12 bar -20° to +70°C 1/4" Viton rubber 1/4" Manifold mounting
Description: The SSBF222MVBP is a 1/4" NPT bi-directional flow regulator with 0.5mm bypass and is operated using a 5mm A/F Allen key. The valve is suitable for use in offshore environments and given clean air a life of at least 12 months service can be expected before any maintenance is required. Operation: Air flow can be independantly controlled in both directions via the two needles. Nonreturn valves are included both needles to obtain this function. To adjust the rate of flow the release locknut (5) and turn needles (3) anti-clockwise for greater flow and clockwise for less flow. When the needles are fully wound in against the seats the unit will still pass air due to the 0.5mm dia bypass. Maintenance: Recommended spares are shown on list/drawing and can be fitted as described
Air filter regulator type Midland Pneumatic 2FRMSV125A05 INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS. SAFETY. The unit must not be supplied with air pressures greater than those rated for the unit (see attached specification label). GENERAL Technical Data. Primary Pressure
Secondary Pressure Ranges.
20 barg (max) with manual drain 17 barg (max) with automatic drain. 0.5 2.0 barg. (7.2 29 psig) 0.5 4.0 barg. (7.2 58 psig) 0.5 8.0 barg. (7.2 116 psig) 0.5 12.0 barg. (7.2 174 psig) -20 to +80 C. (-40F +1760F) Air, non corrosive gasses and sour gas. 1/2, 3/8 and 1/4 NPT or BSP Parallel 1/8 NPT (Option 1/4 NPT) or BSP Parallel. →
→
→
→
→
→
→
Temperature Range. Operating Medium Port Sizes. Gauge Port. Materials. Body & Trim. Seals Filter Element.
°
→
°
→
316 Stainless steel and Inconel. Fluoroelastomer. 40 Micron. 316 Stainless Steel 5 Micron (Optional) 316 Stainless Steel
INSTALLATION Clear all pipe work of swarf, dirt, pipe scale and water before fitting
15
(10) this pushes the seat seal fully off the seat allowing air to p ass through to the output side. As air pressure increases on the output side it pushes against the diaphragm (3) progressively reducing the control spring load on the stem, which in turn allows the seat seal to progressively close reducing the flow of air to the outlet. This reduces the outlet pressure and the load o pposing the control spring. Thus the unit will balance with the flow being maintained sufficient to provide enough outlet pressure to balance the control spring force. Thus the control spring force directly sets the outlet pressure any variation in flow being automatically compensated for by a slight change in outlet pressure. For Self Relieving Regulators if the outlet pressure rises above that which is set the diaphragm will lift the relief seat (11) off the seal (28) and vent the excess pressure to atmosphere via the breather (35). OPERATING INSTRUCTIONS. The unit must not be supplied with air pressures greater than those rated for the unit (see specification label attached to unit). 31 That is usually pressures of 20 Barg maximum for a manual drain unit and 17 Barg maximum for an automatic drain unit. 9 The pressure is set by turning the adjusting screw (15) clockwise to increase the pressure and anticlockwise to decrease the pressure. Note if pressure is set under flow conditions then the set pressure will rise when the downstream flow is reduced or blocked. The pressure should not be set at a value greater than the 6 maximum rated for the control springs (see specification label attached to unit). The unit should not be used on air supplies that contain 3 additives that could attack the materials of construction. Maintenance. 1 Recommended parts on the Parts list / Assembly drawing. It is advisable to replace all spare parts when servicing the unit 10 as the main spares come as pre-assembled sub-units. 1) Shut off air supply and exhaust the system completely. 22
15 2A 35 18 19 11 28 27 29 30
Service Instructions for SSAF 216 MPV Product Code 2NRPSV125 Technical Data: Body Mains Pressure Temperature Range Seals
Stainless steel 316 1 to 12 bar -20° to +180°C Viton rubber
Description:
The SSAF 216 MPV is 1/4" single non-return valve to work on air up to 12 bar and for use with modular manifold systems. The valve is suitable for use in offshore environments and given clean dry air a service life of at least 12 months can be expected before any maintenance is required. Operation:
With an air flow connected to inlet in direction of flow, an outlet signal is obtained. When the air flow is removed the valve seat will close and seal the upstream air (the unit has a single NRV seal). Maintenance:
Recommended spares are shown on list / drawing and can be fitted as described below. It is advisable to replace all spare parts when the valve is dismantled for any
