2017 2017..03. 03.13 3rd Edition
Smal mal l Co Co l l ab o rat rat i ve Ro b o t FANUC Ro b o t CR-4i A, 7i A, 7i A/L A/L
FANUC ANU C CORPORA CORP ORATIO TION N
Export Control: Controlled (Related item No. of Foreign Exchange Order Attachment List of Japan: Non-controlled for item No. 2 to 15 of Non-controlled
)
2017 2017..03. 03.13 3rd Edition
Small Collabora Collabor ative tiv e Rob Robot ot Three additional models in the collaborative robot product line
CR-4i A Max. load capacity Reach Maximum Speed
CR-7i A
CR-7i A/L A /L
CR-35i A
4kg
7kg
7kg
35kg
550mm
717mm
911mm
1813mm
Collaborative mode
500mm/s
250mm/s
High speed mode
1000mm/s
750mm/s
2017.03.13 3rd Edition
Collaborative Robot Green Collaborative Robot enables the collaboration with human operators with no safety fences A
Workspace Sharing A robot can keep in operation even close to human operators.
Traditional Robot
No safety fences
B
Collaborative Operation Collaborative assembly while a robot holds a part
Collaborative Robot
2017.03.13 3rd Edition
Safety Function Three safety functions enable the collaborative operation with a human operator with no safety fences
Contact Stop
Push to Escape
Retract Motion
The robot stops sensitively when an operator contacts at any portion of the robot.
The robot can be moved away by operator’s pushing its arm.
The robot can retract immediately when it contacts hard objects in order to minimize a pinching force.
Push J 2 Retract
Stop
Push J 1
2017.03.13 3rd Edition
Safety Certification Small collaborative robot is certified to meet the safety requirement using DCS(Dual Check Safety) of force monitoring.
• ISO 10218-1:2011 (Equivalent to JIS B8433-1) • EN ISO 13849-1:2015 (Category 3, PL=d)
2017.03.13 3rd Edition
High Speed Mode High speed motion is available with a safety sensor (Prepared by customers).
Safety Sensor (Prepared by customers )
Collaborative Mode
High Speed Mode
Maximum 500mm/s
Maximum 1000mm/s is available
2017.03.13 3rd Edition
Application Examples
Handcart
Gear Assembly (Relocation by handcart easily)
Apply Adhesive to Windshield (Up-side Down)
2017.03.13 3rd Edition
Specifications Item Controlled axes Reach Installation Note1) J1 axis rotation J2 axis rotation J3 axis rotation Motion range J4 axis wrist rotation J5 axis wrist swing J6 axis wrist rotation Max. load capacity at wrist Note 2) Max. load capacity on J3 housing Note 2) Maximum speed Note 3) J4 axis Allowable load J5 axis moment at wrist J6 axis J4 axis Allowable load J5 axis inertia at wrist J6 axis Repeatability Mass Note 5) Dust proof and drip proof mechanism Acoustic noise level Input power source capacity Average power consumption Installation environment
CR-4i A 550 mm 340º 5.93 rad 150º 2.61 rad 354º 6.17 rad 380º 6.63 rad 200º 3.49 rad 720º 12.57 rad 4 kg 1 kg 8.86 N·m 8.86 N·m 4.90 N·m 0.20 kg·m2 0.20 kg·m2 0.067 kg·m2 ± 0.02 mm 48 kg
CR-7i A 6 axes (J1, J2, J3, J4, J5, J6) 717 mm Floor, Upside-down, Wall 340º 5.93 rad 166º 2.89 rad 373º 6.51 rad 380º 6.63 rad 240º 4.18 rad 720º 12.57 rad 7 kg 1 kg 500 mm/s (Max 1000 mm/s Note 4) 16.6 N·m 16.6 N·m 9.4 N·m 0.47 kg·m2 0.47 kg·m2 0.15 kg·m2 ± 0.02 mm 53 kg Conform to IP67 64.7dB 1.2kVA 0.5kW
CR-7i A/L 911 mm 340º 5.93 rad 166º 2.89 rad 383º 6.68 rad 380º 6.63 rad 240º 4.18 rad 720º 12.57 rad 7 kg 1 kg 16.6 N·m 16.6 N·m 9.4 N·m 0.47 kg·m2 0.47 kg·m2 0.15 kg·m2 ± 0.03 mm 55 kg
Ambient temperature : 0~45℃ Ambient humidity : Normally 75%RH or less (No dew, nor frost allowed) Short term Max. 95%RH or less (within one month) Vibration acceleration : 4.9 m/s 2 (0.5G) or less
Note 1) In case of the wall mount, the operation space will be restricted according with the payload. Note 2) A total weight including the equipment and connection cables and its swing must not exceed this value when yo u install the equipment. Note 3) During short distance motions, the speed may not reach the maximum value stated. Note 4) If the area is monitored by a safety sensor (located separately). Note 5) Without controller.
2017.03.13 3rd Edition
Operating Space and Dimension CR-4i A R
R 2 3 0 5 5 0
-170DEG -180DEG (OPTION) +180DEG (OPTION) +170DEG
0DEG
(0,+880) (+30,+558) 70
190
290
(-156,+719) 0 2
(-486,+588) 0 6 2
(+550,+330)
(+230,+330)
(+122,+135) (+122,+96)
(-398,+199)
7 5 4
(+259,+62) 7 2 1
235
(0,0)
2017.03.13 3rd Edition
Operating Space and Dimension CR-7i A R
7 1 7
R 3 4 7
-170DEG -180DEG (OPTION) +180DEG (OPTION)
0DEG
+170DEG
(+50,+997) 235
80
227
335 (+43,+627)
50 (-94,+762)
5 3
(-559,+601) 0 3 3
(+717,+330)
(+347,+330)
(+191,+68)
7 5 4
(-367,+148)
(+191,-9) (+325,-64)
7 2 1
2017.03.13 3rd Edition
Operating Space and Dimension CR-7i A/L R 4 0 5
R 9 11
-170DEG -180DEG (OPTION) +180DEG (OPTION)
0DEG
+170DEG
(+50,+1191)
235 227
80
420
50 (-162,+885) 5 3
(-734,+686)
(+31,+684) 0 4 4
(+911,+330) (+405,+330)
7 5 4
(+191,+5) (+191,-50) 235
(+483,-168)
7 2 1
(0,0)
(-505,+116)
2017.03.13 3rd Edition
Wrist Interface CR-4i A
USER TAP ユーザタップ 2-M3 深さ5 DEPTH
5 2 0 . 0 0 -
1 2 0 . 0 0 +
14.5
70 3
7 H 0 2
O
4 5 °
7 h 0 4
O5H7 深さ7
DEPTH
O
O
( 70 )
14.5
USER TAP ユーザタップ 2-M3 深さ5 DEPTH
3 1. 5
8 2
8 2
6 5
6 5
6 手首回転中心 WRIST ROTATION CENTER
4-M5 深さ8 周上等配 DEPTH EQ.SP
CR-7i A, 7 i A/L USER TAP ユーザタップ 2-M3 深さ5 DEPTH 5 . 5 2
18
1 2 0 . 0 0 +
80
5 2 0 . 0 0 -
7 7 h H 0 4 0 2
4.5
O5H7 深さ7 DEPTH 4 5 °
O O
1 5
O
5 . 3 1
( 80 )
18
USER TAP ユーザタップ 2-M3 深さ5 DEPTH 5 . 5 2
1 5
3 手首回転中心 WRIST ROTATION CENTER
4-M5 深さ8 周上等配 DEPTH EQ.SP
Figure is example with J6-axis reducer bolt cover (A05B-1142-J001) User tap(2-M3) is for piping and wiring to the end
2017.03.13 3rd Edition
Wrist load diagram
Apply a load within the region indicated in the graph. Apply the conditions of the allowable load moment and the allowable load inertia. See “Specifications” about the allowable load moment and the allowable load inertia. CR-7i A, 7i A/L
CR-4i A
Z (cm) 65
Z (cm) 40 60.5
1kg
37.7 35
60
1kg
55 50
30
45
24.5
25 2kg
40.4
40 2kg
18.6 15.1
35
20
15
3kg
31.5
4kg
26.1
30
3kg
25
22.5
10
19.7 16.2
5kg
20
4kg
6kg
7kg 15
5 10
X,Y (cm) m c 7
5
10
15 5 . 6 . 2 4 1 1
20 1 . 8 1
25 8 . 5 2
5
30
5 m c 8
10
15
20
7 . 0 . 4 . 1 . 2 . 7 9 2 3 5 1 1 1 1 2
25
30 3 . 7 2
35
40 7 . 8 3
X,Y (cm)
2017.03.13 3rd Edition
Dimensions for devices CR-4i A
2-M6 深さ10 DEPTH 2 2
2 2
2-M8 深さ16 DEPTH (マスタリング治具用) (FOR MASTERING FIXTURE)
55 機器取付面範囲 MOUNTING SURFACE AREA 3 7
2-M6 深さ10 DEPTH
2-M6 深さ10 DEPTH
本タップ使用不可 DO NOT USE THESE TAPS
8 1 3
48
26
7 7 2
80.5 80
8 1 3
本タップ使用不可
26
48
2017.03.13 3rd Edition
Dimensions for devices 93
CR-7i A, 7 i A/L
76.5
50
2-M6 深さ9 DEPTH
9 3
6 4
6 4
機器取付面範囲 MOUNTING SURFACE AREA 35
5 4
2-M8 深さ16 DEPTH (マスタリング治具用) (FOR MASTERING FIXTURE)
88.5
1 5
2-M6 深さ10 DEPTH
6 1 3
41
本タップ使用不可 DO NOT USE THESE TAPS
33
8 7 2
100
2-M6 深さ10 DEPTH
6 1 3
33
99 本タップ使用不可
41
2017.03.13 3rd Edition
EE, Air, Sensor interface CR-4i A
J3 air interface RO3
Screw size : M5
RO1
J3 air interface RO4
RO2
Double solenoid valve x 1 Double solenoid valve x 2 J3 signal interface
J1 interface
J3 signal interface
EE
EE
CAUTION Please cover the unused connector and air port reliably by a metal cap (option) and a plug. If the covering is loose, unexpected substances will enter into the robot and cause any troubles. At ex-factory, the interfaces are c overed by easy caps in order to avoid dust during transportation. Please keep in mind that the cap doesn’t work enough as a protect means in factory environment.
Camera
Ethernet (M12 D-coded female)
EE, Camera
EE, Ethernet
2017.03.13 3rd Edition
EE, Air, Sensor interface CR-7i A, 7 i A/L
J3 air interface RO5
RO3
Screw size : M5
RO1
J3 air interface
RO6
RO4
RO2
Double solenoid valve x 1 Double solenoid valve x 2
J3 signal interface
J1 interface
J3 signal interface Force sensor
EE
CAUTION Please cover the unused connector and air port reliably by a metal cap (option) and a plug. If the covering is loose, unexpected substances will enter into the robot and cause any troubles. At ex-factory, the interfaces are c overed by easy caps in order to avoid dust during transportation. Please keep in mind that the cap doesn’t work enough as a protect means in factory environment.
EE
Camera
Ethernet
(M12 D-coded female)
EE, Camera, Force sensor
EE, Ethernet
2017.03.13 3rd Edition
EE, Air, Sensor interface CR-4i A, 7 i A, 7 i A/L J1 interface
AIR2
Ethernet
AIR2
(M12 D-coded female)
(for solenoid valve)
(for solenoid valve)
Camera Camera
AIR2
Force sensor
(for solenoid valve)
Port size Rc1/4
Port size Rc1/4
Backside connector / CAM(color/high-reso.) / RI6RO2(EE12P) / No user AIR
Backside connector / CAM(color/high-reso.) / FS / RI6RO2(EE12P) / No user AIR
Por t size Rc1/4 Backside connector Ethernet/ RI6RO2(EE12P) / No user AIR
2017.03.13 3rd Edition
Transportation using a crane CR-4i A
5 1
16
232 200
4
4 -
O 1
7 7 2 9 3 2
Transport posture 輸送姿勢
クレーン Crane クレーン Crane 可搬質量 : 100kg 以上 Crane capacity : 100kgor more
J1: 0° J2:-20° J3:-24° J4: 0° J5:-66° J6: 0°
スリング Sling 可搬質量 : 100kg 以上 Sling capacity : 100kgor more
スリング Sling
Shackle シャックル
Robot float 3mm from the installation輸送部材取付け時、 surface when ロボットが設置面から3mm installing transport equipment. 浮いた状態になります。
3
163.5
163.5
Note) 注) 1. Mechanical unit mass: 48kg 1. 機構部質量:48kg 2. Shackle complied with JIS B 2801.
2. シャックル JIS B 2801に準ずるものを使用
224
193
2017.03.13 3rd Edition
Transportation using a crane CR-7i A
CR-7i A/L
232 16
232 5 1
7 2 3
16
200 4 -
1 4
O
7 2 3
7 9 2
Transport posture 輸送姿勢
4 -
Crane クレーン 可搬質量 : 1 00kg 以上 Crane capacity : 100kgor more Sling スリング 可搬質量 : 100kg 以上 Sling capacity : 100kgor more
O 1 4
7 9 2
Transport posture 輸送姿勢
クレーン Crane
J1: 0° J2:-35° J3: -7° J4: 0° J5:-83° J6: 0°
200
5 1
Crane クレーン
J1: 0° J2:-30° J3:-15° J4: 0° J5:-75° J6: 0°
Crane クレーン Crane capacity : 100kgor more 可搬質量 : 100kg 以上 スリング Sling
Sling スリング Sling可搬質量 capacity: 100kg : 100kgor 以上 more
スリング Sling
1 3 9
シャックル Shackle 7 1 8
Robot float輸送部材取付け時、 3mm from the installationロボットが設置面から3mm surface when installing transport equipment. 浮いた状態になります。
Robot float 3mm from the 輸送部材取付け時、 installation surface when ロボットが設置面から3mm installing浮いた状態になります。 transport equipment. 3
Note)
注)
シャックル Shackle
3
163.5
163.5
1. Mechanical unit mass: 53kg 機構部質量:53kg 2.1.Shackle complied with JIS B 2801. シャックルShackle:4 JIS B 2801に準ずるもの を使用 3.2. Quantity Sling:4
3. 使用数 シャッ クル:4 スリング:4
240
163.5
191
163.5
Note)
注)
1. Mechanical unit mass: 55kg 1. 2. 機構部質量:55kg Shackle complied with JIS B 2801. 2. JIS B 2801に準ずるものを使用 3. シャックル Quantity Shackle:4 Sling:4
使用数 シャックル:4 スリング:4
288
245
2017.03.13 3rd Edition
Caution in transportation
Special transport equipment
Do not remove the bolts of a portion surrounded by a red frame.
Special skid
Please be sure to use the special transport equipment and skid during transportation. Please do not use other skids during transportation. Please do not dispose and store this skid, it is necessary during transportation. During transportation, hook the lashing belt on the skid. Do not hook the lashing belt directly on the robot and the transport equipment.
When hoisting or lowering the robot with a crane, move it slowly with great care. When placing the robot on the floor, exercise care to prevent the installation surface of the robot from striking the floor strongly. When hoisting or lowering the robot, be sure to perform it robot only. Do not hoisting or lowering the robot with a pedestal or an installation plate and skid for transportation.
Insert the board of filling under the robot at installing or removing transport equipment.
Note) If t hese cautions are not f ollow ed, internal sensor might break.
2017.03.13 3rd Edition
Robot Base Diagram CR-4i A, 7 i A, 7 i A/L
2 2
ロボット正面 Robot Front Front
2 2
212 180 235
106 6-O14 Through
90
貫通
117.5
Locating surfaces
突き当て面
5 . 4 2 1
3 1 1 7 9
6 1 1
2 3 2
5 . 6 9 2
4 7 2
J1-axis rotation center
J1軸回転中心
22 12
44
12 117.5
24
24
37 127
235
Sensor unit weight: 28kg
2017.03.13 3rd Edition
Installation •
•
•
Arrange the Installation plate or the pedestal for delivering high performance. Flatness of robot installation surface must be less than or equal to 0.15mm. Thickness of robot installation surface plate must be larger than or equal to 30mm. (Material is steel) If the installation plate is fixed to the floor directly, flatness of the floor must be less than or equal to 0.5mm. The robot can not deliver the high performance if its installed area was not flat enough after installation on the floor. If there is a gaps between the installation plate and the floor, fill it up with shim (spacer) so that the installation plate is not warped. Please install the robot carefully using the special transport equipment in order to prevent it from being shocked. 280 240 212 180
Example of Installation plate 4-O18 貫通 THROUGH 座繰りO26 深さ17.5 COUNTER BORE DEPTH
88
( ) 4-O10H7 深さ10 DEPTH
122.5 120 106 90 88
r 0.15
6-M12 貫通 THROUGH
3 1 1 7 9
ロボット正面 ROBOT FRONT
4 7 2
5 . 7 9 2 2 5 1 1 9
3 4
ロボット設置面 ROBOT INSTALL SURFACE 5 5 8 2 2 3
J1軸回転中心 J1-AXIS ROTATION CENTER 0 1 C
12
12
ロボットベース
30
2017.03.13 3rd Edition
Outer dimension of Controller R-30iB Mate Controller for CR-4i A, 7 i A, 7 i A/L
Aux. axis cabinet
2017.03.13 3rd Edition
Restriction of Order Controller • R-30iB Mate controller has no safety I/O on the main board, so when you use safety signals with the scanner sensor etc., please order the additional safety I/O board together. • Only single phase 200V is selectable, 3 phase and Open air type are not supported.
Software • Collaborative robot cannot correspond to Touch skip function (J921). • This robot cannot correspond to the Arc motion, Circle Arc motion and SoftFloat.