50 02 0288-50 50 1996-01-22
Aristorob 500/A314/A324
wa
or hard hardwa ware re
escr escrib ibed ed in this this docu docume ment nt
W e ld ld in in g S ys y s te te m s ma will tion tion In ring ring me here here
mp
wi
io
Ar icle icle
um er 50 028028-50 50
Date: Date: 1996-0 1996-01-2 1-2
Sweden
li
authorisa-
e-
ARISTOROBIA3141A324
List List of on ents ents Page 0.......................................
Technical
0..........................................
500/A314/A324
15 15
5001A3141A324 500/A314/A324 Mainte Maintena nance nce
18
,.,... ,.,...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ..... ..19 19
5.1
21
e r
8.1
m p
27
8.2
10
Settin Set tin
0.
the weldin weldin
Reca Recall llin in
at
data.. data..... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...
ia th
ob t'
le
37
prog prog am.. am.. .... ...... .... .... .. .... .... .... .... .... ...... .... .... .. .... .... .... .... .... ...... .... .... .. .... .... ,.., ,..,.. .... .... .. .... ...... .. .... ...... .... .... .... .. .... ...... .. .... ...... .... .... .... .. .... ...... .. .... ...... .... .... .... .. .... ...... .. .... ...... .... .... .... ..
(D/-)........ (-IP)
59 60 61
13
14
501028-502
71
ARISTOROBIA3141A324
501028-502
ARISTOROBIA314/A324
Warning
WARNING
protectiv
equipment
an wear protective clothing
MALFUNCTION
501 028-502
ARISTOROB/A314IA324
Warning
501028-502
ARISTOROBIA314IA324
Technical description
/A3 is Aristoro 50 /A31 /A32 is rogramme on in tallatio wh th fill ateria an hi ldin ga ar ch nged Thereafter th Aristoro 500/A314/A324 is controlle from th ro ot's pr gram in nit.
an inferior coolin
(blocked filter).
Aristorob ~ O O / powe uppl is Converte
to direct current.
Transforme ectifi
Th re tifi
down
to th weldin voltage.
ri
iple
mg. co tr
50 028-50
st
is ased
tw microproce or
ARISTOROBIA314IA324
Technica descriptio
(1)
te
in
seconds
th robot'
co trol ca inet 10
50 028-50
in
ts
ARISTOROBIA3141A324
Technica
descriptio
parameters and-.
th memory
(10
E:.~I
8sa8HM11 .I!I~
r-
._-+--10 __ +- 11 __ +- 12
50 028-50
ARISTO
OB/A /4/A324
Technical description
13--~~~~~~~~ 18--+1-
19 ---+--+--
...... +---16
~WliAM\t~I---15
~J---17
50 028-50
AR1STOROBIA3141A324
Technical description
0 V 65A
29A 0.92
Efficiency
0.95
0.93
0.95
0.93
0.80
0.81
0.82
0.80
0.78
0.81
Weight 240W
ow Main
supply
Numb
earth
of phas
50/60
Main frequenc
+/- 10%
Main vo tage compensation Weldin voltag fluctuatio supply fluctuation Permitte
load 60
du
at +/
+/ 0.2%
cycl
Perm tted load 100% duty
cl 65
No oa vo tage
30-500
Curren range Weldin
10% mains
16-3
curren rang
(42)
15 Enclosur
clas
Temperature clas
180°C
kH Ambien temperature
50 028-502
O°C to 40°C
ARISTOROBIA3 f41A32
Technical description
501028-502
ARISTOROBIA3141A324
Unpacking
emergenc
stop button
unde al circumstance,
501028-502
as em le
when lifted
13
ARISTOROBIA3
41A324
Unpacking
50 028-50
ARISTOROBIA3
41A324
Installation
.1
foll it
in he main
Th powe source
upply'
us no
ll oltage
co nected
ithout
full func io in
eart
ol section
Hz 230V
500
rupture)
lOmm
63A
6m
35A
6m
35
6m
25
malfunction.
r-
(switc ed on
',
.2
he instal in
500/A314/A324
la in
1m. utle ai flow me
501028-502
15
ARISTOROB/A314/A324
Installation
500/A314/A324
--=-
230/400 V- 400/41S/500
230 or 1S
versions is-liv
428 06 OS. (1
nd tighte
scre
(2).
501 028·50
ARISTOROBIA3141A324
Installation 10
source "ROBOT".
IJ
WIIRE
88
IFil:W
F'USHWlOO
Of>li'lEfi!.DCK
OMriOM
00I001'
WI
EE
~1l1E
Of) 501028-502
'>
-t --
17
ARISTOROBIA3141A324
Installation
this purpose. mechanical loading. othe sensitive equipment. hig currents. th weldin
.4
in
ri toro
ld
characteristics.
SOO/
14 in
24 if in
wi
unde al circumstance, be asse bled when lifted
50
028-50
RISTOROBIA3141A324
Maintenance
IMPORTANT. SERVIC TECHNICIAN blocked. Aristorob 5001A3141 an
an
(I),
minutes.
(I),
minutes.
~-+++--1
50 028·50
RISTOR OBIA3141
324
Maintenance
this Operatin
Ma ua
When orderi
alwa
state: SOOR.
ts in
501028-502
20
ARISTOROBIA3
41A324
Safety (machine
ui fatal electrocution
extinguisher.
50
028-50
se
th object
r.
21
ARISTOROBIA3141A324
Safety (machine
501 028-50
ARISTOROBIA3141A324
Contro pane
WIlla. PUM' CWBt
O UM :
WElllN!I
El
IMEAII
8~
[~*~t
@©XQ)
LJCi D~DDDD
;; es
WATER FLOW
re
nt fl
GAS FLOW r-
WELDIN
GU norma position
DATA LOCK
remained displaye
during welding.
can,from th robot,
shor impuls welding.
501028-502
>._
l'
",ZIillilf.3:'ilitl
ge
ra
ARISTOROBIA3141A324
ti
Selectio
of ille material an
hiel in
Di co nect th powe ource' yner Allows individual paramete settings th
to it
as calculatio
feature.
Next change
Sw
Se
th
ta
1. Move th brackets whic in icat settable .da~a. it
Fo 1. Memory selection. le ti
ir
wi r-
Selectio
of weldin
voltage, ulse amplitude,
ackgro nd
NS)
24
50
028-50
workin
ARISTOROBIA3
41A324
ng
ou
po
correctly
rear.)
ai in machin
Aristoro
u=o.ov SY
50
028-50
or identity
50
I=OA
SET-
25
ARISTOROBIA3141A324
ta ti
th po er ou ce
50 028-50
ARISTOROBIA314IA324
Programming
8.
Pr
mm
th
t'
bo hich is only carrie
te
r. ou during inst llation.
gr
programming manual. Th
yste
ra
ters
re
Reference voltage 10
Wi
_ " "~ r r r " r r " "
15
501028-502
35
fe
(m/min)
peed
27
ARISTOROBIA3141A324
Programming ta
Referenc
volt ge
·10
8.
ti
de
10
ipti th
te Setting
Error messages
th width, etc.
28
50 028-50
ARISTOROB/A314IA324
Programming
ip
Synerg
L-______________ 8. .1
tlin
line
(m/min)
escrip io
Synerg
line
(m/min)
gramming unit late th re Pr olta
50 028-50
ired
foll ws th
eldi
ltag
ynergy line
ARISTOROBIA3141A324
Programming
Weldin
(m/min)
programmin programmin
unit V, yo pr gram -3
unit io
le
in
=2
SY
SE --
mimi"
YN
ET--
mimi"
30
50 028-50
ta
ARISTOROBIA3141A324
Programming
19
SY
WF
SE --
mlmin
Remember! en an
501028-502
ltage. (Mea valu ).
31
ARISTOROBIA3
41A324
Programming
50 028-50
ARISTOROBIA3141A324
Setting
(Ar20CO
th contro panel. Waitin
fo
machine identit
Aristorob 500/A314/A324 919115
O .O V
I=OA
SYNSET
SYN
Synergy
Yo ic weldin process) SET
Memory position number bein used
u -o .
Voltag measurement Show th easure oltage Curren measurement Sh ws th easure current.
displayed.
50
028-50
33
ARISTOROBIA3 J41A324
Setting
IlsYN
gas.
il
IP
[Ss]
Ar202
1.2mm
IP
ld
[Fe]
'"
Press ., DIP
[Ar202]
Fe 1.2mm
Press I [ N E X T I I IP
[Ar20C02]
IP
Ar2OC02
34
ws Fe l.2mm
Fe [1.2 mrn]
50 028-502
ARISTOROBIA314IA324
Setting
Press ~ t E X T i j Fe
IP
Ar2OC02
Th follow ng
ppli
[1.0 mm
he
hanging:
ri
ro ra
rc
re
re combinations ar possible ry
Press
I/(;SIJ IP
Ar20C02
501 028-50
[Fe] LOmm
35
ARISTOROBIA3141A324
Setting
Press
becomes
~tE:(T~
repeatedly.
it
-I
NEfT
Th
is la
sh ws IP
Ar202C02
[Fe] 1.2mm
Why?
II~II IItErTII Th
is la
sh ws IP
Ar202C02
36
Fe [1.0 mm
50
028-50
ARISTOROBIA3
41A324
manual.
hi
gn
St rt welding. ha
he
re
1=10
re
Th me sure
elding voltag
Th measured
elding curr nt
ol
nd
re
re
ou
d.
pl
re
re
ow
'f
Ar20% CO
CO
nd fo
pe fo
Th po er source is se at th fa tory with th DT regulato pr se fo le trod /gas ns 80 COb an LD fo al othe electrode/ga combinations.
501028-502
RISTOROBIA
!41A32
in th di play window ti
shown.
ls
in
ar both
we
/s
ld
we shor puls welding)
10.1 Memory management Settings with yn rg
Setting
withou synergy. if
in
Press Th
is
1!1YN1
isplay shows: [Fe] Ar202C02
1.0
ll 0/100
38
50 028-50
ARISTOROBIA3
STO
tore data in memory
RCL
ec ll da le
DEL
da
from
41A324
emory.
from memory
0/100
~SYNI Th displa
shows: [Fe] Ar202C02
!ltErTll
1.0mm
five times.
Th disp ay shows: O 5 DEL4
5/100
39
ARISTOROBIA3141A324
RCL all. ll
fr
Th displa shows: [STO5]
RCL4 5/100
II~II
Pressing
ST05 EL4
5/100
EXT
Press Th displa shows: ST05
[RCL 3] 5/100
EXT
I]
ST05 DEL4
40
5/100
50
028-50
ARISTOROBIA3
.1
le
fi
41A324
la le
Th di play ho s: ST05 DEL4
Pressing
5/100
(I~II ST05
RCL4
5/100
Press
IlNEUij
once.
ST04
RCLO
[DEL 0]
4/100
4/100
Press
Th displa
~NEUII
rt
shows: ST03 -]
memory area availabl
501028-502
0/100
afte deletion
STO
41
ARISTOROBIA314IA324
Th di play hows D/P Ar202C02
[Fe] 1.0mm
0/100
~* 0/100
Press
followed
IlraTll
It
y:
DEL8
1/100
An ex lanation is needed before proceedi g.
42
50
028-50
ARISTOROBIA3J4IA324
1/100
ff
2mm
02.
he isplay shows: [Fe} Ar202C02
paramete
1.0 mm
data). Repeat
Ss
Press
l§~ll
he isplay ho s: RCL8 1/100
501 028-502
43
ARISTOROBIA3
41A324
ress RCL8 DEL8
1/100
Press Th displa
shows: RCL14 L 1
Memory 4S
02'
Welding.
02 shield-
ll
Th displa
shows:
L 1
,Th displa
shows: O 1 DEL14
44
2/100
501028-502
RISTOROBI
Press Th di pl
41A324
~IEXT~
br efly show 14 RECALLED
an then [RCL 14]
2/100
EL14
an then
ress
.selected memory area.
10.1.7 Deleti
Th
IltElTll
isplay ho s:
DEL14
Pressing Th di pl
2/100
~~ij
show O 1 [DEL
Press Th displa briefl
ho s, 14
DELETED
50 028-50
45
ARISTOROBIA314IA324
an then RCL8 1/100
deleted. 1of
Press ~ t E % T 1 1 again. Th
is la
hows
0/100
10
RCL-0/100
0/100
46
501028-502
ARISTOROBIA314/A324
~* All
or 0,
low.)
Output
Output pu become 10
Output
50 028·502
47
ARISTOROBIA314IA324
0= 1=
show
below. 110
Weldguid
is used).
S ub -p ro gr a
70
r-
100 STOP (* NCORRECT SE
OD *)
60
10
90
SE
1=
1-10
00
110
501028-502
ARISTOROBIA3141A324
RETURN
ob
-T fu ctio we di
by
SC
DU
pr gramme
permit the inte mediat
int.
r-
50 028-50
49
ARISTOROBIA314IA324
.3.1
bo 's
100
ld
RECTCOORD Short pulsing
110 120
Se code
R50= 27/5
13
Welding
140 150 160
or area
Start
weldin
Retrieve se 27 weldin starts
starts Weldin
el in
50
finished
at they sele t.
50 028-50
ARISTOROBIA3141A324
obot on ro
ys
S4
ha U=
and I=OA
10.3.2
etti
it ou synerg ne
ergy cont ol mode rect relational values
voltage.
50 028-50
51
••
; "_ <- ~~ ~ <" :; " >. '
'T_';_~." "~,,,' ~v_.-
~~~.. ,_
."T:T·-:..,;o-
ARlSTOROBIA3141A324
Compar
thes diagrams
re (mlmin)
with synergy. Weldin
voltag (Volt)
Weldin
fe
voltag
ir (mlmin.)
withou synergy.
501028-502
=_~·---=---
r>:.".'::r ;:'--¥-":~~·__ :;:':;. ·_·...
ARISTOROBIA3141A324
ttin
th
in
or ip sp ay weld g.
Min-Max, value, othe
Symbol
Inductance
0% -100 800
#DYN=XXO/O
equivalent to 80 H-
st ed
ts ew
equivalent to th smallest drop le si e. Reg- pe nd ar for Ar/C02 - 1 of th droplet nip-off pulse.
Drople nip of pulse
or shor
ls
el ing.
Min-Max, value, othe
Symbol
0tude Pulse duration Background current Pulse fre quency
Tp
XXXm
1.
25.5 ms
#lb=XXXA
Hz Hz
=X Arc length regulator'S gai factor
cl regulator's integration factor
501028-502
ka=XXX%
0- 100%.Contro he rc length regulator'S response for rapid processes. 100 slowest, 0% fastest. Controls th ar length regulator' respons fo slow processes 0% fastest.
53
RISTOROBIA3
41A324
mean "Non Synergic".
Ar202C02
Press
[1.0 rnrn]
I ~
Th di play sh ws [DIP/SPR] NO
SYNERGIC
Th
fo
Press
tEXT
I]
Th di play sh ws [PULSE] NO
IllGTll
SYNERGIC
once agai
Th di play sh ws [DIP/SPR] NO
robot'
54
programmin
SYNERGIC
unit
50
028-50
ARISTOROBIA3141A324
he is la
ho
.g.: VOLTAGE
Wfs
he displa
ow
.0
lmin
.g.: =80%
DYN REGTYP
Use
~ # ~ ? L : § I \ to change th
Use
~*l0£lI
inductance
I I ~ I gI ain Th
is la
ho
.g.: FI
to ch ng
Use
ilG011 Th displa
PULS
100%
th
in hi
lse.
thre time
shows: [DIP/SPR] NO
50
028-50
SYNERGIC
55
~
~
,
~
•
_
_
.
~
ARISTOROBIA3141A324
itE:Cr11 Th displa
hows [PULSE] NO
SYNERGIC
II~IIII~II ~*[[M
and
keys.
gi control. Swit hing-fro
10 Press Th displa
no synergic th
ontrol to yn rgic contro always automati ally re ults re
II..,.. hows [Fe]
DI
1.0 mm
Ar202C02
J~
rg ll
56
ro ET
50
028-50
..
A R I ST ST O R O BI BI A
diag diagra ra
.'"
41A324
belo below. w.
Weld Weldin in volt voltag ag
Wire Wire feed feed spee spee (mlmin.)
50
028028-50 50
57
"".~
~-
-.
ARISTOROBIA314IA324
58
50 028028-50 50
;-.
'".r
ARISTOROBIA3141A324
.1 e q
g g
Wire Wire size size
CO2 Ar20%C02
0.8 1. 1.21 1.21.6 .6
0.8 1.
5s (O
16.3 16.32) 2)
Ar2%02 Ar2%C02
0.
1.01 1.01.2 .2
Ar l M
.0
Al
OK
(O
14.0 14.00) 0)
.0
Ruti Rutile le flux flux-f -fil ille le
holl hollow ow
Basi Basi
holl hollow ow
(O
1.
flux flux-f -fil ille le
1. 1.
15.0 15.00) 0) Ar5%C02 Sel protec protectin tin
Flux Flux-f -fil ille le (O
14.3 14.30) 0)
(O
15.3 15.30) 0)
Ss
.6 1.2 .6 .0 .4 1.4
1.2
1.2
.6 .6
Setting with withou ou syne synerg rgy. y. Error messages.
50
028028-50 50
59
RISTOROBIA3141A32
ab
at
(-IP) e q
Wire size
1.
0. 0.
M g (O
(O
1. 1. 1. 1.
18 IS
14.00)
Basi flux-fille
hollow
ArS%C02
1.2
Ar20%C02
1. 1.
ir Fe (O
15.00)
Flux-filled
1. 1.
60
(O
14.30)
(O
15.30)
Ar20%C02
1. 1.
Ar2%C02
1. 1.
501 028-S02
ARISTOROBIA3141A324
Erro
messages
messages
12.0.1
rr rs in th machine'
ower electr
MACHIN
ic
ERRO
HIGH VOLTAG
powe supply cabl s. secry MACHIN
ERRO
HIGH CURREN
tronics.
MACH NE ERRO EATSIN
TEMP
MA HINE ER OR
12.0.2
em ry errors
501 028-50
61
ARISTOROBIAJI41A324
Erro messages
ing correctly fe
12.0.3 Communicatio
qu ntly th
POWE
SOURCE
POWE
SOURCE
errors
quipment mu
be re tified
M.
M.
501028-502
~U
-c __L
ARISTOROBIA3141A324
Erro Erro
mess messag ages es
acknowledgement. CO TIMEOUT
in
re
ti
to
ll
RO RECE RECEIV IV
BUFF BUFFER ER
ra
th re
l.
NS
12 12.0 .0.4 .4 Cont Contro ro unit unit erro errors rs
CO
ergy characteris characteristics. tics. CO
synerg synerg
IT
charac character terist istics ics CO
mI Programming.
OUTS OUTSID ID
501 028·5 028·502 02
SYNE SYNERG RG
63
: ' ~ _~ T" ,: '- ~ <. :' _
ARISTOROBIA3141A324
Erro Erro
mess messag ages es
it discha discharge rge he th po er
ur
is pera pera io al
CONT CONTRO RO UNIT UNIT
12.0.5 12. 0.5
rror rror me mess ssag ageson eson th cont contro ro unit unit (W
Fl shin shin
DING DING GUN) GUN)
re LE
gone gone into into '.'S '.'Sta tand ndby by mode mode
1by tangled. norm normal al posi positi tion on
64
501 028-50 028-50
ARISTOROBIA3141A324
Wiring Wiring Diagra Diagrams ms
50
028028-50 50
65
ARISTOROBIA3141A324
Wiring Diagrams
~& r-------~~~L_--~,~~~----_n~
!tKII.[.... NIIt
JTal'F·_".....
XTo.M,.11
x n . . M"II I1UJOIlf'lI*
56
I1vm-l",tr
U 1 n . . ,, , . . . LT1I
!Kt.a~1
:ET'ltAoU .l.-""
XQII~"I
:rmC-c..~1 xrnr.-c..lal
'" '"
58
.....J!
~
I
ii
501028-502
RISTO
O B A 3 4 1A 3
WmngD'tagrams
'.
52
~-'1 PO\ PISIT
501 028~502
t10U LI
14
'l
67
•
~
_
.
_
_
•
ARISTOROBIA3j41A324
Wiring Diagrams
EQUIPMEN
PTIONAL
24
02
••'Enn . Nrwv
OGAr.:
PC
Fe
'" '"
DPT
C (H o
r(ruTlJA£
(lVIC
REH[]T
C L E AH (H G '
r o i l S : ~[HG'"
I~I
IO
vr:""'I~-
HAM1t1:R£IoIIRrrErDlfu;:rrrrD SUN-
e cs r
Io!U~
,:
DISPLAY
NUM
~E
~=Al.Nn
B OA R u,
L IN K
CP'lIOt
03
H2
MANUA
""jl
'"
:;
INTERFACE 48173~-6S0
S P AT H R
UN
DISPLAY
S ET T I N G L OC K KE SWfTCH
EX
C t - UI U I { :
"'
(J
I ~ ~ .~ :
~:
il
. .. .
"III "12
"-"-"-
"IS M9 MI3 Mil M3
ww
"II 16 17 MIO-
>J)
~~~;; : ;, .
I"-O-l\Ivan..ol""-
~~~~~
. - - + ( '. .
a.n.Q..
In
. . . . . . " , . .. . _ , . .. . _ , .. . , . . _
0..
a.
~J~~!1~~llllllllll
15
1.J~~OOt.:l'1,,:J1,j
I I
......
CI=I~
I I I I I I I I
I I I
.....
a...Q.Q..
I I
~~ I~ I~
~I~
1.,0-
WIRE FEEDER UNITS
<==>
A .. .& ? -< _ +24V
K.5J.lL_
~~AN.
~(S£T
Tl TIS
TI
T3
RUN CHAIN
GU
S Af ET y
SVITCH
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AR1STQROBIA3141A324
Wiring Diagram
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Wa
CONTENTS
Se
seamdata
at
weavedata
ea
data
welddata
el data th ir
Arce
it li
ArcL
io
ll th
ArcKilI
Re re
ArcRefresh
APID Refere
ti
Manu
rc el
data
13-1
Wa
13-2
PI
ef renc
anua
seamdata
ArcWare
Se
seamdata Seamdata
data op
ha
Seamdata
welddata.
Description
I~
nt
oc
Note. parameters.
Feedin th weld electrod TI welding: cold wire he necessar
_)
wire feed weldin
curren Weldin
voltag
used.)
Ma
13-seamdat
-1
ea
ArcWare
da
Th weldin sequence
IGNmON
HEATj
EL
........ ---.-
.........
sched-no ..
END
J. __
--.------
. . . .
.....•......
powe on
J •
_ .
l..
........
r-t1.
arc_OK: (eli
:.
robotmove
topos
....
".__..
T3:
ignition movement delay time 4: heatin distance/tim
13-seamdata-2
T6 T7 TS
__ _-
....
I ne x p o
.,.__..
seamdata
ArcWare
Components
purge_time
at
gas, so-calle he firs
type num
"gas purging" el
ns ructio
contains he argu en \On
reached.
\On
preflo
_tim
Data type num
called "gas preflowing". rc is ignited.
ign_sched
(ignitio
schedule
Data
pe num
arc. Se System Paramete
:._)
_-
ign voltag
Ar
Weld ng
Equi ment
sc edpo t_ yp Data type num
_) ign wirefeed
at
pe num
tf
ign_current
ID
efer nc
anua
at
and,
pe num
13-seamdata-3
seamdata
ArcWare
it
te
(ignitio
ign volt_adj
voltag
adjustment)Dat
ra
ign_ ur
ad
type: num
rs
(ignitio
curren adjustment
Data type num
(ignitio
mo emen
Data type num
rd
ign_move_delay
dela
re
re
tion movement delay.
scrape_start always be
(scrap
ea in
Scrape types: . N Weavin scrape
Data type num
star type
crap ).
e w
r a start point.
exceeded.
Data type num
heat_speed
Arc
elding
nits velocity.unit
mm1s
heat_time
13-seamdata-4
Data type num
RAPI
eference Manu
seamdata
Wa
he
nc
or
heat_speed equa ze o. Data type num
heat_distance
System Pa ameter
heat_sched
Ar We ding
(heating schedule
Unit -length_unit
and
at type num
g. Se
_j
System Paramete
Ar Weldin
Equipm nt
schedport_type
heat_ voltag
Data type num
heat wirefeed
Data type num
Ar
heat_current
beat_ volt_adj
tf
and,
Data type num
(heating voltag
adjustment
Data type num
he vo tage adjustment fo he ting
AP
Re erence Manual
13-seamdata-5
-.
. " c ( " . . . ~ _
.. _~~,~~~.-~-,-:'V~-'" ""~- -~,, ;v;;-~~~
_ ~
ArcWare
seamdata heat_eur _adj Th
urrent adju tm nt duri
ccor ance with th
13-seamdata-6
(heating curren adjustment
ttin
eating
in
Data type num
seamdata
ArcWare
cool_time
in
Data type num
(cooling time)
ti itie
(filling take la e.
fill_time
Data type num
bback_time
(bum
ck time)
at ty e: num
finished th second time afte crater-filling rback_time
(rollback time)
Th function
ta type num
burnback and rollback ar mutually exclusive.
postflow_time
Data type num
from oxidizin
duri
fill_sched
(finis
olin schedule
Data type: num
an is used when crater-filling Se System Paramete fill_ voltage
fill_ wirefeed
PI
fere ce Manu
rc Weldin
Equi ment
(crater-fillin
voltage)
(crater-filling
wirefeed
sche port_type. Data type num
Data type num
13-seamdata-7
seamdata
ArcWare tf
fill_current
(crater-filling
fill_ volt_adj
(filling voltag
Th voltag
current
and,
Data type num
adjustment
Data type num
adjustment during crater-filling ·jl
accord nc
it th settin
in
(filling curren adjustment
ml_curr_adj
Data type num
Th curren adjustment during crater-filling
ccordanc
it th
etting in th sy te
ar meters fo
nalo
ignals
Structure seamdata» num» ig _mov _del of num> heat_speed of n u m > num>
13-seamdata-8
RAPI
Referenc
an al
seamdata
ArcWare
eat_curren heat_volt_ dj
fill_tim
num»
of num» num» num» num> num»
num» rb ga _postflo _tim of num> fill_sch of num» fill voltag of num» fill irefee of num»
I_)
Related infonnation Describe
welddata
Weld data Inst llat on aramet rs fo ng eq ipment nd fu ctio
in
eld-
Ar Weldin Ar Weldin ArcL ArcC
PI
ef re ce Manu
13-seamdata-9
seam data
13-searndata-J
ArcWare
weavedata
ArcWare
e d Weavedata
Description
-sha ed an lu
are
ea e_length
le _width _height, _bia and dwell lengths.)
Note. parameters.
Components weave_shape
(wel weav
shape)
num
No weaving. 1.
Figure
RAPI
Referenc
Manual
Zig-za weavin result in weavin horizontal to th seam
13-weavedata-l
ArcWare
weavedata Specifie
valu
Weavin
type
V-
Figure
Y- hape weavin re ults in ea in in he shap of
"V",
rtical to th seam
,(
/'
Figure
Triangular weavin result in
(w ld weav
weave_type
Specifie
valu
ea in
triangular shape. vertical to th seam
interp lation type
Data type num
type
Wris weaving. Data type num
weave_length
Figure
weave_width
13-weavedata-2
Th length (L of th weavin
cyclefo zig-zag. V-shaped an triangular weaving.
at
type num
APID
efer nc
Manu
weavedata
Wa
Figure
Data type num
weave_height
Figure 6).
Figure
Th height (H)
dwell_left
rn
Y-shaped an
triangular
weaving.
Data type num
7).
zigzag V-shaped
triangular
DL Figure
well_center
Data type num
triangular
Figure
dwell_right
PI
ferenc
Manual
Data ty
num
13-weavedata-3
weavedata
ArcWare
zigzag V-shaped
triangular
DR Figure
DR
Th length of th righ dwel (DR)for differen type of weavin patterns
weave_dir
(weave directio
angle)
Data type num
Th weav directio angl horizontal to th seam (see Figure 10).An angl of zero degrees results in eave er ic to he am
),'.
Figure 10
he shap of th we vingpatter at
weave_tilt
(weave ti
egrees and at positive an negative angle.
ngle
Data type num angl of zero degree
results in weav whic is vertical to the seam.
Figure
V-weav ng at
weave_ori Th weav ngle
degree
nd at positive nd negative an le
(weave orientatio
angle)
Data type num
orientatio angle, horizontal-vertica to zero degrees re lt in ymmetric we vi g.
Figure 12 Triangular weavin at
degree an at positive an negative angle.
weavedata
Wa
weave_bias
(weave centre bias
Data type num
weave.
Figure 13
weave_sync_left
tracking usin
Data type num
WeldGuide.
~~al
is required.
Figure 14
_)
Data type: num
weave_sync_right
tracking usin
WeldGuide.
to zero Figure 15
PI
Referenc
Manual
13-weavedata-5
ArcWare
weavedata
num
Activate th
el guid
seam tr ck r.
Limitations
1 : 1 0 8 4 degrees).
dy/dx
10
1:10.
Figure 16
Structure weavedata> weav _shape of num» num» -cweave weav _l ngth of num> weav _width of num>
-cweave
ft dw ll_cente
-cdwell
ed -cweave
num»
num> of num»
num» num» num»
Relate
information es ri ed in in eq ipment schedules
nd function
Ar Weldin Ar Weldin ArcL ArcC
welddata
Wa
welddata Welddata ab he
el
om et re controlled usin
seamdata.
Description
of
process.
rc weldin
flying start. the ar instructio with th \On in this instruction
Note. gi ve featur is omitted, th correspondin
componen
are
parameters.
ar negativ
value
re
Feedin th weld electrod TI welding:
ll
cold wire Th necessar
wir feed. weldin
curren
Weldin
voltag
an
used.)
AP
ef
nc
an
13-welddata-1
ArcWare
welddata
Example pl
Move
p6,vIOO,zIO,gunl p6
ir ctio
of
elding
xxxxxx
Flying
tart
Figure
\On
13-welddata-2
APID Referenc
Manu
welddata
War
Th weldin
quen
IGN/HEAT DAT
WEWDATAI
WEL
WEWDATAZ
DAT
END DATA
...............
···& ..
ana1~ ref.
-~r-------~--~ . _
. _
. _
. ·
welding: speed
1.-..•
l_ JI.,
't
positions:
re
Ma
13-weIddat -3
welddata
ArcWare
Components weld_sched
(wel
schedule
num
equipment. Ar Weldin
Se System Paramete
Equipment- schedport_type
weld_speed Th
ta ty e: num esired
ldin
peed Ar Weldin
mmls or in he
Units- velocity unit
er mi ut
weld_voltage
Data ty e: num (i
weld_ wirefeed
Data type num
and,
weld_current
Data type num
rd delay_distance
Data type num destination
13-welddata-4
ArcWare
welddata
rs
en
and
(see Figure 2). ld end
In Ar
ld
it differ nt data is
Figure
Delaydistance
(welding voltag adjustment
weld volt_adj
ontrolle weld_cur
controll
PI
ef renc
in
Manual
ar
et rs fo
usin
ta type num
analog ou pu sign l. (wel
_adj
yste
ArcC
an
curren adjustment
nalo
al
Data ty
num
ig als.
ut ut ignal.
13-welddata-5
welddata
ArcWare
(ori inal weld speed)
org weld_speed
Note
ed intern ll
org_ weld voltag
ot
tu in functions.
(origina
se internally
weld voltage)
unin
in ernall
Data type num
function
el
org_ weld wfee
Note Us
ta ty e: num
Data type num
ef ed spee
by tuning fu ct on
Examples mmls.
pI
Figure
PE
el in
lddata
el
twee
tw
xxxxxx
Fl in
adju tm nt
nd
star
ints
:=
1,
Component
wcl..dl
weld_speed
20mmls Sent to
weld_ wirefeed
15 m/min.
delay_distanc
Omm
Th
13-welddata-6
el
chedul
identity
el voltag
ld urrent ad ustm nt
PI
Referenc
Ma ua
welddata
ArcWare
re \On instruction.
each section.
pI
xxxxxx
Mo Fl in
tart
Figure
ER ER
:= [10,30,50,20,0];
:= [10,30,55,20,17];
I,
Mo
lO
Component
.wcl.d2
weld_sched weld_speed
weldin
30mmls
equipmen
30mmls 55V
weld_ wirefeed delay _distance
Omm
ctiv in this exampl \On instruction.
RAPI
Referenc
Ma ua
13-welddata-
welddata
ArcWare
Structure welddata» -cweldspeed of num» of num> -corg, el _spe
.\
Related infonnation Describe
in
seamdata Ar Weldin in
quipment an function
Ar Weldin
e M
ArcC
ArcWare
ArcC ArcCl ArcC2 ArcC (Arc Circular
led. Th weldin
roce
is monitore
continuously
Th only difference etween ArcC ArcC and ArcC2 ferent proces ystems onfigure in th Sy te Para eter th examples ArcCI or ArcC2
Althou
ArcC
Example pl vlOO seam 1, weld vl O),
ow ave, fine
un1; fi
pl and p3 (via poin p2) as illustrated
,--MoveL
ArcL\On
Directio
of weldin xxxxxx
pl
weldS. weave_shape VIOO
APID
eference Ma ua
re
Flying
ti
tart
fl
are carried
seam} noweave. omponent valu is ero.
pl. 13-ArcC-l
ArcC
ArcWare
Arguments I[
[\Z] To
Ob Data type switch
[\On]
Th argument \On in horter ycle im s.
af yi
st rt
Th argument \O \On, weld-
When th argument \On ArcC position whilst all
Zone tion.
'MoveL
Figure tion.
If Data type switch
[\Off]
th argument \Off Zone argument th destinatio
13-ArcC-2
an Ar
in tructi
as Se dol, ending th
el in
ithout he rgumen
\Offis followed
Move], fo exam
proc ss
PI
Referenc
Manual
ArcC
ArcWare
Data type robtarget
CirPoint
in th instruction) Data type robtarget
ToPoint
instruction). Data type speeddata Speed in th foll
in
es
\On
duri
we [din
Seam and
Weld y u
-:
MoveJ
in accordance with Speed
Speed
xxxxxx
Seam and Weld arguments
Figure
ss
[\TJ
(TIme)
arguments
PI
ferenc
nu
peed
ea
Data type num
and Weld.
13-ArcC-3
ArcWare
rcC
adju t.
oordinated
xt rn
xe in te
avin is deacti te
Seam
duri
xe
Data type seamdata
Th argument Seam is in lu ed
ll rc
eldi
in tructi ns
th t, re rdle
restar ar achieved
Weld
Data type welddata
Weave
Data type weavedata
av data now eave.
weave_shape Data type zonedata
Zone
In
(fine), he moveme th programmed point.
zlO,
aflyin
st rt
is interrupte
unti al axes have re ched
controlled
delay_distance
om onen in th Weld argu-
ment). (Zone)
Data type num
\Z
13-ArcC-4
APID
ferenc
Manu
