773 Capacity Analysis Report

Surrogate OEE Summary Demonstrated (Surrogate) Performance History

GPP = Good Parts Produced

Date (mm/dd/yyyy)

GPP

NICT

NAT

OEE

WK1 WK2

6/6/2013 6/7/2013 6/8/2013 6/10/2013 6/11/2013 6/12/2013 6/13/2013

10000 10000 10000 10000 10000 10000 10000

4.9 4.9 4.9 4.0 4.0 4.0 4.0

14.8 14.8 13.5 12.2 11.2 12.2 11.2

91.5% 91.5% 100.0% 91.8% 100.0% 91.8% 100.0% 95.2%

WK4 WK5 WK6 WK7 WK8 WK9 WK10 WK11 WK12 WK13 WK14 WK15 WK16 WK17 WK18 WK19 WK20 WK21 WK22 WK23 WK24

WK25 AVERAGE SURROGATE OEE

GPP

NICT

NAT

OEE

GPP

NICT

NAT

GPP

NICT

NAT

OEE

-

OEE OE E

90% 80% 70% 60%

   E    E    O   e    t   a   g   o   r   r   u    S

50% 40% 30%

OEE

        3         1         0         2         /         0         1         /         6

        3         1         0         2         /         1         1         /         6

        3         1         0         2         /         2         1         /         6

NICT

NAT

OEE

GPP

NICT

90% 80%

60%    E    E    O   e    t   a   g   o   r   r   u    S

40% 30%

   E    E    O   e    t   a   g   o   r   r   u    S

50% 40% 30% 20%

OEE

        3         1         0         2         /         0         1         /         6

        3         1         0         2         /         1         1         /         6

        3         1         0         2         /         2         1         /         6

60% 50% 40% 30% 20%

0%         3         1         0         2         /         6         /         6

        3         1         0         2         /         3         1         /         6

        3         1         0         2         /        7         /         6

        3         1         0         2         /         8         /         6

OEE OE E

        3         1         0         2         /         0         1         /         6

        3         1         0         2         /         9         /         6

        3         1         0         2         /         1         1         /         6

        3         1         0         2         /         2         1         /         6

        3         1         0         2         /         3         1         /         6

        3         1         0         2         /         6         /         6

100%

90%

90%

90%

90%

80%

80%

80%

80%

70%

70%

70%

30%

   S

20%

60%

   E    E    O   e    t   a   g   o   r   r   u    S

50% 40% 30% 20%

40% 30% 20% 10%

0%

0%

0%

        3         1         0         2         /         6         /         6

        3         1         0         2         /        7         /         6

        3         1         0         2         /         8         /         6

        3         1         0         2         /         9         /         6

Capacity Analysis Report version 4.3

        3         1         0         2         /         0         1         /         6

        3         1         0         2         /         1         1         /         6

        3         1         0         2         /         2         1         /         6

        3         1         0         2         /         3         1         /         6

        3         1         0         2         /         6         /         6

        3         1         0         2         /        7         /         6

        3         1         0         2         /         8         /         6

        3         1         0         2         /         9         /         6

        3         1         0         2         /         0         1         /         6

        3         1         0         2         /         1         1         /         6

        3         1         0         2         /         2         1         /         6

        3         1         0         2         /         3         1         /         6

   E    E    O   e    t   a   g   o   r   r   u    S

50%

10%

        3         1         0         2         /         2         1         /         6

        3         1         0         2         /         3         1         /         6

        3         1         0         2         /         1         1         /         6

        3         1         0         2         /         2         1         /         6

        3         1         0         2         /         3         1         /         6

60% 50% 40% 30% 20% 10%

        3         1         0         2         /         6         /         6

Page 1

        3         1         0         2         /         1         1         /         6

70%

60%

10%

        3         1         0         2         /         0         1         /         6

OE E

100%

40%

        3         1         0         2         /         9         /         6

OEE

100%

   E    E    O   e    t   a   g   o   r   r   u

        3         1         0         2         /         8         /         6

OE E

100%

50%

        3         1         0         2         /        7         /         6

OEE OE E

60%

-

10%

0%         3         1         0         2         /         9         /         6

OEE

70%

60%

10%         3         1         0         2         /         8         /         6

NAT

OE E

70%

50%

NICT

OEE

80%

        3         1         0         2         /        7         /         6

GPP

OE E

90%

        3         1         0         2         /         6         /         6

OEE

-

70%

        3         1         0         2         /         3         1         /         6

NAT

-

OEE

OE E

0%

0%

GPP

-

80%

10%         3         1         0         2         /         9         /         6

NAT

100%

10%         3         1         0         2         /         8         /         6

NICT

100%

20%

        3         1         0         2         /        7         /         6

GPP

-

90%

20%

        3         1         0         2         /         6         /         6

OEE = Overall Equipment Effectiveness [GPP/(NAT/NPICT)]

100%

100%

   E    E    O   e    t   a   g   o   r   r   u    S

OEE

-

forming & heat treatment

   E    E    O   e    t   a   g   o   r   r   u    S

NAT = Net Available Time (hrs/wk)

forming & heat treatment

WK#

WK3

NICT = Net Ideal Cycle Time (sec/part)

        3         1         0         2         /        7         /         6

        3         1         0         2         /         8         /         6

        3         1         0         2         /         9         /         6

        3         1         0         2         /         0         1         /         6

        3         1         0         2         /         1         1         /         6

        3         1         0         2         /         2         1         /         6

        3         1         0         2         /         3         1         /         6

0%         3         1         0         2         /         6         /         6

        3         1         0         2         /        7         /         6

        3         1         0         2         /         8         /         6

        3         1         0         2         /         9         /         6

        3         1         0         2         /         0         1         /         6

Date Revised: 8-Oct-10 Date Printed:09/26/2013