Operation breakdown & Machinery required for Formal Trouser Operation No.
Description of Operation
Seam
Generic M/C Type
JUKI
Brother
Step A - Front and Side pocket pocket A01
Serge Front with Lining
Automatic Serging M/c
MO-735, MO-6704D,MO6104D, MO-6904S,MO6704S
A02
Sew Tuck
1 needle ,Flat Bed , Drop Feed , Lockstitch m/c
DDL-5550N • DDL-5550N-7-
Ironing Working Table Vacuum Board with a monolithic boiler 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c
Ironing M/c Working Table JVB -958/JES- 356 V
A03 A04 A05
Fold Tuck Cut front side Fuse fusible interlining on front
A06
Fusible Tape on Bottom
A07
Piping Side pocket Bag
2- Needle,Needle Feed ,Lockstitch M/C with Binder Attachment
A08
Sew side pocket facing to pocket bag
1 needle ,Flat Bed , Drop Feed , Lockstitch m/c
EF4-V41-05-5
DB2-B737 MARKII-413
WB/CP 160 A /AK-85(with Automatic thread trimmer) Ironing M/c Working Table ____
DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85(with Automatic thread trimmer) LH-3128SE-7-WB/CP LH-3128SE-7-WB/CP 160 A/AK-88 / N054
LT2-B842MarkII-403
DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85(with Automatic thread trimmer)
A09
Hem coin pocket mouth
1 needle ,Flat Bed , Drop Feed , Lockstitch m/c
A10
Fold coin pocket edge
Vacuum Board with a monolithic boiler
A11
Sew coin pocket to pocket bag
1 needle ,Flat Bed , Drop Feed , Lockstitch m/c
DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85(with Automatic thread trimmer)
A12
Run stitch pocket bag
1 needle ,Flat Bed , Drop Feed , Lockstitch m/c with Stitch Roller Guide
DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85/H015(with Automatic thread trimmer)
A13
Turn pocket bag
Turning Machine
A14
Sew side pocket bag to front
DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85 / H015(with Automatic thread trimmer)
A15
Close side pocket
1 needle ,Flat Bed , Drop Feed , Lockstitch m/c with Stitch Roller Guide 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c
A16
Sew pocket top and side
A17
Bartack front pocket end
1 needle ,Flat Bed , Drop Feed , Lockstitch m/c High Speed , 1 Needle , Cylinder Bed, Lockstitch Bartacking M/c
DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85(with Automatic thread trimmer) LK-1900A LK3-B430E-1,-5
A18
Fuse fusible interlining on left fly
Compact type fusing press m/c
DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413 /AK-85(with Automatic thread trimmer) JVB -958/JES- 356 V
____
____
____
DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85(with Automatic thread trimmer)
JSF -341K/PE05
____
A19
Serge left fly
Automatic Serging M/c
ASN-697(High grade type),ASN -695 (Std.Type) Alt: MO-735, MO6704D,MO-6104D, MO6904S,MO-6704S 2- Needle,Needle LH-3128SC-7-WB / CP 160 Feed ,Lockstitch M/C A / AK-88
BAS-102V
A20
Attach zipper to left fly
A21
Sew left fly to front
1 needle ,Flat Bed , Drop Feed , Lockstitch m/c with Stitch Roller Guide
DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85/H015(with Automatic thread trimmer)
A22
Counterstitch left fly
1 needle ,Flat Bed , Drop Feed , Lockstitch m/c
DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85/ CR 15 (with Automatic thread trimmer)
LT2-B842MarkII-403
Step B- Back and Hip Pocket B01
Serge back
Automatic Serging M/c
ASN-697(High grade type),ASN -695 (Std.Type) Alt: MO-735, MO6704D,MO-6104D, MO6904S,MO-6704S
BAS-102V
B02
Sew darts
Automatic Dart Sewer or1 needle ,Flat Bed , Drop Feed , Lockstitch m/c
B03
Fold darts
Vaccuum Board
JVB -958/JES- 356 V
_____
B04
Fuse fusible interlining on back
Vaccuum Board
JVB -958/JES- 356 V
_____
B05
Mark hip pocket position(2 points)
Working Table
Working Table
Working Table
DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85(with Automatic thread trimmer)
B06
Fuse fusible interlining on hip pocket welt Serge hip pocket welt
Compact type fusing press m/c Automatic Serging M/c
B08
Sew hip pocket facing to pocket bag with laundry label.
1 needle ,Flat Bed , Drop Feed , Lockstitch m/c
B09
Sew hip pocket welt to back
Automatic Lockstitch Pocket Welting Machine
B07
JSF -341K/PE05 MO-735, MO-6704D,MO6104D, MO-6904S,MO6704S
_____ EF4-V41-05-5
DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85(with Automatic thread trimmer) APW-194N
BAS-611A
JES 357
_____
B10
Turn and form hip pocket back
_____
B11
Top stitch under hip pocket welt
1 needle ,Flat Bed , Drop Feed , Lockstitch m/c
DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85/ CD15 (with Automatic thread trimmer)
B12
Close under hip pocket welt
1 needle ,Flat Bed , Drop Feed , Lockstitch m/c
DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85(with Automatic thread trimmer)
B13
Runstitch pocket bag
1 needle ,Flat Bed , Drop Feed , Lockstitch m/c
DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85(with Automatic thread trimmer)
B14
Turn pocket bag
Working Table
B15
Top stitch upper and side hip pocket welt
1 needle ,Flat Bed , Drop Feed , Lockstitch m/c
DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85/ CD15 (with Automatic thread trimmer)
Working Table
Working Table
B16
Top stitch pocket bag
1 needle ,Flat Bed , Drop Feed , Lockstitch m/c with Stitch Roller Guide
DDL-5550N-7-WB/ CP 160 A /AK-85/H015(with Automatic thread trimmer)
DB2-B778-403
B17
Bartack hip pocket end
High Speed , 1 Needle , Cylinder Bed, Lockstitch Bartacking M/c
LK-1900A
LK3-B430E-1,-5
Step C- Assembly and Belt Loop C01
Sew side
C02 C03
Open side top and fold side pocket ed e Sew pocket bag to back
C04
Top stitch side pocket bag bottom
C05
Fuse fusible interlining on uppe r right fly Serge upper right fly
C06
C07 C08
Fuse fusible interlining on upper fly tongue Run stitch fly tongue
C09
Turn and form fly tongue
C10
Top stitch fly tongue
Flat Bed, Double MH-481-5(4) (with automatic Chainstitch Machine thread trimmer) _____
_____
DT4-B261-012-T
_____
1 needle ,Flat Bed , Drop Feed , Lockstitch m/c
DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85(with Automatic thread trimmer)
1 needle ,Flat Bed , Drop Feed , Lockstitch m/c Compact type fusing press m/c Automatic Serging M/c
DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85(with Automatic thread trimmer) JSF -341K/PE05 ____
Compact type fusing press m/c 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c Vacuum Board with a monolithic boiler 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c with Stitch Roller Guide
MO-735, MO-6704D,MO6104D, MO-6904S,MO6704S JSF -341K/PE05
EF4-V41-05-5
____
DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85(with Automatic thread trimmer JVB -958/JES- 356 V ____ DDL-5550N-7-WB/ CP 160 DB2-B737 MARKII-413 A /AK-85/H015(with Automatic thread trimmer)
C11
Run stitch right fly with fly tongue
1 needle ,Flat Bed , Drop Feed , Lockstitch m/c Working Table
DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85(with Automatic thread trimmer)
C12
Cut right fly lining
C13
Turn and fold right fly
Working Table
Working Table
C14
Sew right fly to front
C15
Cut fusible interlining of waist band
Working Table
Working Table
C16
Fuse fusible interlining on waist band
hand work
hand work
C17
Fold waist band
JVB -958/JES- 356 V
____
C18
Sew waist lining
Vacuum Board with a monolithic boiler 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c
DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic thread trimmer)
DB2-B737 MarkII-417
C19
Counter stitch waistline
1 needle ,Flat Bed , Drop Feed , Lockstitch m/c
DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic thread trimmer)
DB2-B737 MarkII-417
C20
Sew brand label to waistlining
1 needle ,Flat Bed , Drop Feed , Lockstitch m/c
DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic thread trimmer)
DB2-B737 MarkII-417
C21 C22
Fuse fusible interlining on left waistband Sew waistband
C23
Fold waist seam
Vacuum Board with a JVB -958/JES- 356 V ____ monolithic boiler 1 needle ,Flat Bed , DDL-5550N-7-WB/ CP 160 DB2-B737 MARKII-413 Drop Feed , A /AK-85/H015(with Lockstitch m/c with Automatic thread trimmer) Stitch Roller Guide
Compact type fusing JSF -341K/PE05 ress m/c 1 needle ,Flat Bed , DDL-5550N-7-WB/ CP 160 Drop Feed , A /AK-85/H015(with Lockstitch m/c with Automatic thread trimmer) Stitch Roller Guide Vacuum Board with a JVB -958/JES- 356 V monolithic boiler
Working Table hand work
____ DB2-B737 MarkII-417
____
C24
Sew right waistband
1 needle ,Flat Bed , Drop Feed , Lockstitch m/c ____
DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic thread trimmer) ____
DB2-B737 MarkII-417
C25
Cut and turn right corner
C26
Top stitch right fly
1 needle ,Flat Bed , Drop Feed , Lockstitch m/c 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c ____
DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic thread trimmer) DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic thread trimmer) ____
DB2-B737 MarkII-417
C27
Sew left waistband
C28
Turn left corner
C29
Set hook and bar
Automatic Fastening M/C For hook & Bar
Model Name Not Available
C30
Topstitch left front
DB2-B737 MarkII-417
C31
Sew seat
1 needle ,Flat Bed , Drop Feed , Lockstitch m/c Flat Bed, Double Chainstitch Machine
DU-140 Alt:DU-141NH DU-141H-7 DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic thread trimmer) MH-382U / AT-8
C32
Open seat seam
____
____
____
C33 C34
Mark belt loop position (8 pt.) Make belt loop
Working Table High Speed, 2 Needle,Bottom Covering Stitch,Belt Lo o Makin M/C
Working Table MFB2600 V033
HAND WORK FD4-B271-OU1
C35
Sew belt loop (8 pcs.)
FD4-B271-OU1
C36
Blind stitch waist lining
MOL -303Lor MOL-254 LK-1852-20U LZ-2290A
C37
Sew belt loop bottom (8 pcs.)
Blindstitch sewing M/c
LK-1852-20U
____
DB2-B737 MarkII-417
____
DT4-B261-012-T
Model Name Not Available LK3-B431E
C38
Sew inseams
Flat Bed, Double MH-481-5(4) (with automatic Chainstitch Machine thread trimmer)
C39
Sew crouch
DDL-5550N-7-WB/ CP 160 DB2-B737 MARKII-413 A /AK-85/H015(with Automatic thread trimmer)
C40
Open crouch seam
1 needle ,Flat Bed , Drop Feed , Lockstitch m/c with Stitch Roller Guide ____
C41
Close right fly lining
C42
Bar tack pocket mouth, crouch & fly tongue
DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85(with Automatic thread trimmer) LK-1900A LK3-B432E
C43
Mark eyelet position (2 pcs.)
1 needle ,Flat Bed , Drop Feed , Lockstitch m/c High Speed , 1 Needle , Cylinder Bed, Lockstitch Bartackin M/c Working Table
C44
Sew eyelet button hole (2 pcs.)
C45
Bar tack eyelet button hole end (2 pcs.)
____
Eyelet Button Holing Machine High-speed 1 needle , Cylinder Bed,Bartacking Machine for Eyelet Buttonholes
DT4-B261-012-0
____
Working Table
Working Table
ACF-172-1790
DH4-B980-01
LK-1901A
LK3-B432E
Working Table Working Table Ironing Ironing Ironing Working Table AMB-289
MANUAL Working Table Ironing Ironing Ironing HAND WORK Model No Not Available
Step D- Finishing D01 D02 D03 D04 D05 D06 D07
Inspect Trim thread and hand blindstitch Press side and inside Press leg Press top Mark button position (2 pcs) Sew button to fly & hip pocket
Working Table Working Table Ironing Ironing Ironing Working Table Single-thread Chainstitch,Button Wra in M/C
D08
Finishing Iron
Ironing
Ironing
Ironing
Durkopp Adler
Seqw
1220-5 / 1225-4 / 1 265-4 1360-4/1365-4
____
743-121 743-221
____
Ironing M/c Working Table Fusing M/C
Ironing M/c Working Table Fusing M/C
1500-70
____
SGY2-111-3
2110-4 2111-4 2112-4
SGY2-111-3
Model No Not Available
SGY2-111-3
____
SGY2-111-3
22 11-4/2112 -4
SGY2-1 11-3
739-23
SGY2-111-3
1960-8 22 11-4/2112 -4
SGY2-1 11-3
275-140342 E22
SGY2-111-3
272-140342 E40
SGY2-111-3
510-211
____
1220-5 / 1225-4 / 1 265-4 1360-4/1365-4 1710-5
SGY2-842-3
2211-4 / 2112-4
SGY2-111-3
____
SGY2-111-3
1360-4-2-3
743-121 743-221
_____
_____
_____
_____
Working Table
Working Table
Fusing M/C
Fusing M/C
_____
SGY2-9600D3
2110-4 2111-4 2112-4 2172-4
_____
SGY2-9600D3
Model No. Not Available
SGY2-9600D3
275-140342 E22
SGY2-9600D3
739-23
SGY2-9600D3
Working Table 272-140342 E40
272-140342 E40
SGY2-9600D3
510-211
1282-4 / 1281-5
_____ 272-740642 E103
SGY2-9600D3
_____
SGY2-9600D3
Fusing M/C 1220-5 / 1225-4 / 1 265-4
SGY2-9600D3
Fusing M/C 739-23
SGY2-9600D3
____ 173-141110 E2
SGY2-9600D3
739-23
SGY2-9600D3
Working Table ____ 2211-4 / 2112-4
SGY2-9600D3
Working Table hand work ____ 550-5-6
SGY2-9600D3
550-5-6
SGY2-9600D3
271-140342 E4
SGY2-9600D3
____ 275-140342 E3 /275-740642 E104 ____
SGY2-9600D3
275-140342 E3 /275-740642 E104 ____
SGY2-9600D3
1911-4
SGY2-9600D3
275-140342 E3 /275-740642 E104 ____
SGY2-9600D3
Model Name Not Available 173-141110 E2
SGY2-9600D3
171-131110 E208/0,4 ____ HAND WORK Model Name Not Available
Model Name Not Available Model Name Not Available Model Name Not Available
SGY2-200C SGY2-13101-6 SGY2-500-1 SGY2-1850-1
1282-4 / 1281-5
271-140342 E4
____ ____
510-211
SGY2-781-1
Working Table 580-112 E1151 / 580-141 E1401 510-211
SGY2-781-1
MANUAL MANUAL Working Table Working Table Ironing Ironing Ironing Ironing Ironing Ironing HAND WORK HAND WORK 530-211 SGY2-4-2 SGY24-1
Ironing
Ironing
