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ADCOP - ABU DHABI CRUDE OIL PIPELINE PRO Habshan - Fujairah
METHOD STATEMENT FOR INSTALLATION OF DUCT INSULATION C024-25-50-90-3938 Sign up to vote on this title
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REVISION RECORD
REV
A
DATE
23.10.2010
ORIGINATOR
REVIEWED
APPROVED
DESCRIPTI
Yang Weifeng
Hamid
Victor Zhao
For Approval
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TABLE OF CONTENT
1. Scope ……………………………………………………………………
2. Definition & Abbreviation ……………………………………… 3. References/Standard
………………………………………………
4. Equipment & Tool ……………………………………………………
5. Material ………………………………………………………………
6. Installation Procedure ……………………………………………
7. Organizational Responsibilities ………………………………
8. Manpower ……………………………………………………………… 9. Distributions
………………………………………………………
10. Safety …………………………………………………………………
11. Appendix A Risk Assessment ……………………………………… You're Reading a Preview
12. Appendix B Inspection Test Plan ……………………………… Unlock full access with a free trial.
13. Appendix B Check List……………………………………………… Download With Free Trial
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1.0 SCOPE
This Method Statement covers the insulation of G.I. ductwork. This procedure defines the method used to ensure ductwork insulation to be carried out as pe contract requirements (Shop Drawings / Specifications / Contract Documents best commercial practices).
2.0 Definition & Abbreviation 2.1 Definition
Client
International Petroleum Investme Company
Project
Abu Dhabi Crude Oil Pipeline Pro
Project Management
ILF Consulting Engineers
Consultant Contractor Third Party Inspector Sub Contractor MUST
China Petroleum Construction an Engineering Company
Germanischer Lloyd State Construction Engine You're Reading aChina Preview Corporation ME LLC Unlock full access withsignifies a free trial. a legal or statutory requ
signifies a feature which is discre
MAY
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signifies a requirement made ma
SHALL
this Method Statement 2.2 Abbreviation
CSCEC China State Construction Engineering Corporation ME LLC Sign up to vote on this title
ITP INSPECTION & TEST PLAN me an s th e document which contains Useful Not useful and inspec of activities in a process, highlights the applicable Quality Documents, criticalities.
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QC – QUALITY CO NTROL is a part of Quality Assurance, implements the examining physical characteristics and comparing them to established and acceptab Documents as stated in the quality assurance program or plan. Quality shall be controlled by Sub-Contractor in accordance with the Quality Docum TPI - Third Party Inspection RFI Request for Inspection 3.0 REFERENCES/STANDARD 1. Project Specifications:
HVAC System for Residential Area - 30.99.24.3811 2. International Standards and References： NFPA 90A
ASHRAE Handbook
3. Material Submittal Approval: Material Submittal for Fibre Glass Insulation & Liner: C024-25-50-8
Material Submittal for Adhesive & Vapour Barrier: C024-25-50-83-39 4. Approved Shop Drawings. You're Reading a Preview Unlock full access with a free trial.
4.0 Equipment & Tools No heavy equipment and tools are required Download With Free Trial 5.0 Materials
5.1 Material List 1. Rigid Fibre Glass Insulation. Produced by KIMMCO, 25mm thickness for sup air/return air duct located in air conditioning area, 50mm thickness for others. 2. Insulation Adhesive. CP-129, produced by Childers, USA. 3. Vapour Barrier. CP-45, produced by Childers, USA. Sign up to vote on this title
5.2 DELIVERY & STORAGE Useful Not useful 1. Receive materials from suppliers, CSCEC site Engineer will check against t quantity and ensure the received materials are as per specification. 2. Store relevant materials in a designated storage area.
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3. After consultant’s approval, the materials will be ready for installation
6.0 INSTALLATION PROCEDURE
6.1 Pre Installation Checks 1) Before installation ensure all insulation and adhesive have been inspected and have been approved. 2) Inspect all materials and verify that they are undamaged.
6.2 Installation 1) Installation shall be done on a clean, smooth and dry surface. 2) Check for the external sizes of the duct to be insulated and cut the insulatio accordingly on a cutting table with knifes. 3) Clean the duct surface to be insulated and brush approved adhesive CP-1 duct surface in strips about 15cm wide, at a coverage rate of 200ft/gal. Adh shall not completely cover the surface. 4) Apply the insulation, foil face up, to the duct surface while the adhesive Do not let it dry too much. There are two different kinds of installation according to the duct size: a. Duct width ＜300mm: Wrap the insulation around the duct surface, making sure all edge join closely butted. Apply uniform hand pressure to outside surface of insu obtain good bond. b. Duct width ≥ 300mm: Fix self adhesiveYou're pins to each face of duct, at least 1 pin per 0.09 squa Reading a Preview Position the insulation, press firmly until the pins penetrate through the fulllock accesswasher with a free trial. pins. insulation totally,Unlock fit the over Apply uniform hand pressure to the insulation, making sure good bond 5) Tape all joints and openings with 75mm Download With Free wide Trial glass reinforced self adhesiv aluminium tape. Make sure the insulation is well sealed from vapour. 6) For duct with width larger than 600mm, add light gauge galvanized angle t edges of insulation to prevent them from being damaged by support angles
External Duct surface (Item No. 7, 8, 9 are designed only for external duct 7) Clean the surface of insulation KSF foil, apply 1 coat of CP-45 Vapour Weather proofing coating (Gray) as a tack coat, at coverage rate of 2 gal/1 8) While the tack coat is still wet, apply 1 layer of glass fibre reinforced duct surface with seams overlapped at least Sign5cm. up to vote on this title 9) Apply the finish coat of CP-45 (White) at coverage rate of 4 gal/100
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10) Clean and clear the workplace immediately after insulation. 11) Ensure no damage of the insulation during and after the insulation procedu
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1. The Project Manager will
1) Be responsible for all interfaces and other communications as required duri execution of all activities. 2) Reviews the method statements prior to execution and explain the same subordinates ahead of the job plan. 3) Manage and lead his workforce to ensure good workmanship and a quality
4) Must be aware of all test results, test frequencies and approved materials to
2. The QA/QC Engineer
1) Shall conduct inspections as per the method statement.
2) Ensure that all the procedures in the method statement are impleme followed.
3) Ensure that all necessary records such as Request for Inspection( reports, material approval and others must be in-place prior to co with the work 3. The Site Engineer & Foreman
You're Reading a Preview 1) Shall execute the job as per the approved method statement, draw specification. Unlock full access with a free trial. 2) Issue the correct and approved materials and explains the daily tas workforce. Download With Free Trial 3) Works hand in hand with the Project Team to deliver a quality output. 8.0 Manpower 1. 2. 3. 4.
Construction Manager Site Engineer Foreman General Workers
9.0 Distributions
1. Project Manager 2. Construction Manager
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APPENDIX A
Risk Assessment You're Reading a Preview Unlock full access with a free trial.
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Attachment A: RISK ASSESSMENT for Asphalt Road/Pavement
Project: Abudhabi Crude Oil Pipeleine Owner : IPIC
TITLE: Construction of roads
DEVELOPED BY:
Sign:
APPROVED BY:
Sign:
PRELIMINARY
IMPLEMENT
REVISION
Da
1 BASIC PPE REQUIRED FOR THIS JOB Long Shirt Sleeves
Long Trousers
Hard Hat
Safety Footwear
Overalls
P2 Mask
Ear Plugs
Safety Glasses
Goggles
Gloves
2 EXTRA PPE REQUIRED FOR THIS JOB (AS IDENTIFIED IN THE RECOMMENDED PROCEDURES BELOW) ADDITION REFERENCES
Plant Hazard Assessments
Construction Drawings
HSE Procedures
Other (Risk Assessment)
2.1.1 HEALTH & SAFETY: Assessment of Risks and Hazards STEP 1: Likelihood of Occurrence 1. Expected To Occur (once per week) 2. Common (once per month) 3. Sometimes (once per year)
STEP 2: Severity of Result A Fatality B Permanent Disability C Lost Time Injury (LTI)
4. Rarely (once in < 20 years)
D Medical Treatment
5. Highly Unlikely (once in > 20 years)
E
BASIC JOB STEP
A
Insulation
B
C
D
E
H
H
H
M
M
2
H
H
M
M
L
4
M
M
L
L
L
You're Reading a Preview 3 H M M L L Unlock full access 5 M with L La free L Ltrial.
First Aid Injury
POTENTIAL ACCIDENT OR HAZARD
HEALTH CONDITIONS AFFECTED BY EXPOSURE TO ADERHISIVES
A 1
STEP 3:
Download With Free Trial
STEP 4: Hazard Risk Assessment H = High Risk (INTOLERABLE, significant actions required- ImmediateAction). M = Medium Risk (ALARP, reduce risk to Reasonably Practicable). L = Low Risk (TOLERABLE, monitor and
RISK CATEGORY (RESI
RISK CONTROL MEASURES
1. Keep good ventilation in working areas. 2. Wear gloves to avoid body contact.
DOCUMENT TITLE :
Method Statement for Installation of Duct Insulation
PROJECT:
ABU DHABI CRUDE OIL PIPELINE PROJECT Habshan - Fujairah
DOCUMENT No.:
C024-25-50-90-3938
LIKELIHOOD
SEVERITY
1.Highly Unlikely 2. Sometimes
1.Medical Treatm 2. First Aid Injury
Project No: E30153 Page 9 of 14 Rev. A
DATE 23/02/2011
ADDITIONAL SAFETY COMMENTS: •
•
All personnel working within upon foundation operations must be made of the hazards r elated to trench collapse All persons in the crew to be instructed that they are not required to work in any situation or with any equipment that they do not believe is safe (If personnel feel at risk they are supervisor of their concerns).
•
Ensure adequate communications are available to ensure the safety of all personnel involved in the above operation.
•
No unauthorised personnel will be allowed in to the works area.
•
Supervisors to ensure all requirements of this document are complied with.
•
Crew to be inducted prior to commencing work on the project. Prior to the commencement of the work shift;
•
Plant pre-start checks to be completed. Report any safety related faults to supervision.
•
Permits to be arranged as required.
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Reporting of incidents/accidents: Report to CPECC Project Management (HSE Manager or Project Manager) immediately. CPECC to report to ILF/IPIC within 60minutes of serious incid
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ADDITIONAL SAFETY COMMENTS: •
•
All personnel working within upon foundation operations must be made of the hazards r elated to trench collapse All persons in the crew to be instructed that they are not required to work in any situation or with any equipment that they do not believe is safe (If personnel feel at risk they are supervisor of their concerns).
•
Ensure adequate communications are available to ensure the safety of all personnel involved in the above operation.
•
No unauthorised personnel will be allowed in to the works area.
•
Supervisors to ensure all requirements of this document are complied with.
•
Crew to be inducted prior to commencing work on the project. Prior to the commencement of the work shift;
•
Plant pre-start checks to be completed. Report any safety related faults to supervision.
•
Permits to be arranged as required.
You're Reading a Preview
Reporting of incidents/accidents: Report to CPECC Project Management (HSE Manager or Project Manager) immediately. CPECC to report to ILF/IPIC within 60minutes of serious incid including significant near miss events. Pre-investigation report required within twenty four hours. Final investigation report required within seventy two hours. Refer to Incident Managem Procedure and the Emergency Response Plan for further details.
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DOCUMENT TITLE :
Method Statement for Installation of Duct Insulation
PROJECT:
ABU DHABI CRUDE OIL PIPELINE PROJECT Habshan - Fujairah
DOCUMENT No.:
C024-25-50-90-3938
Project No: E30153 Page 10 of 14 Rev. A
DATE 23/02/2011
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APPENDIX B You're Reading a Preview Unlock full access with a free trial.
Download With Trial Plan Inspection &Free Test
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ABU DHABI CRUDE OIL PIPELINE PROJECT
QUALITY EXAMINATION PLAN DEFINITION OF INSPECTION AND TEST PLAN SYMBOLS
“H” - HOLD: A point beyond which work shall not proceed without formal approval by appropriate inspectorate. Achievement of “H” points shall be notif to Owner. “W” - WITNESS: A point beyond which work may proceed without formal documented approval by any of the inspectorate. Achievement of “W” points shall be notified to Owner. “S” - SURVEILLANCE: A point where CONSORTIUM and others may carry out surveillance of work in progress and documentation associated on an unscheduled basis, with no notification required by any party and without amendment to the scheduled production programme.
You're Reading a Preview
“R” - REVIEW: The documents are to be submitted to the appropriate inspectorate for review by Owner. Note that where a document is subject to Own approval, work shall not proceed until the Owner’s approval is given.
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“C” - CERTIFICATION: Specific and appropriate certification documentation is to be included in the document package.
Download With Free Trial
“A1” - 100% ACTUAL “A2” - RANDOM ACTUAL
REMARKS:
DOCUMENT TITLE :
Method Statement for Installation of Duct Insulation
PROJECT:
ABU DHABI CRUDE OIL PIPELINE PROJECT Habshan - Fujairah
DOCUMENT No.:
C024-25-50-90-3938
Project No: E30153 Page 12 of 14 Rev. A
DATE 23/02/2011
ABU DHABI CRUDE OIL PIPELINE PROJECT Habshan - Fujairah(ADCOP)
INSPECTION AND TEST PLAN OF DUCT INSULATION DOCUMENT NO.: C024-25-50-90-3938
Date:23-Feb-11 Item No.
Inspection Activity & Specific Check Point Area
1
Material and test report submittal
2
Method Statement Submittal
Sub- Acceptance Criteria, Verifying Contract Contr Sign up to vote on this title Code & Standard Record or actor Useful Not useful Specifications , technical Submittals & R R Data sheet Acceptance Letter Submittals & Specifications R R Acceptance Letter Reading a Preview
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ABU DHABI CRUDE OIL PIPELINE PROJECT Habshan - Fujairah(ADCOP)
INSPECTION AND TEST PLAN OF DUCT INSULATION DOCUMENT NO.: C024-25-50-90-3938
Date:23-Feb-11 Item No.
Inspection Activity & Specific Check Point Area
1
Material and test report submittal
2
Method Statement Submittal
3
Set out survey for Materials
4
Set out survey for Procedure & Finished Product
SubContr actor
Contract or
R
R
R
R
RFI
W
W/S
Checklist & RFI
W
W/S
Acceptance Criteria, Code & Standard
Verifying Record
Specifications , technical Data sheet
Submittals & Acceptance Letter Submittals & Acceptance Letter
Specifications You're Reading a Preview Specification & Material Submittal Unlock full access with aApproval free trial. Specifications, Method Statement & approved Drawings
Download With Free Trial
DOCUMENT TITLE :
Method Statement for Installation of Duct Insulation
PROJECT:
ABU DHABI CRUDE OIL PIPELINE PROJECT Habshan - Fujairah
DOCUMENT No.:
C024-25-50-90-3938
Project No: E30153 Page 13 of 14 Rev. A
DATE 23/02/2011
ABU DHABI CRUDE OIL PIPELINE PROJECT Habshan – Fujairah (ADCOP) Form No: 3938-01
CHECK LIST OF DUCT INSULATION
Project Description
Area Sign up to vote on this title
Construction Drawing
Useful No RFI
Inspection Content
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ABU DHABI CRUDE OIL PIPELINE PROJECT Habshan – Fujairah (ADCOP) Form No: 3938-01
CHECK LIST OF DUCT INSULATION
Project Description
Area
Construction Drawing
RFI No Inspection Content
Yes
1
Materials are approved and undamaged.
2
Insulated ductworks were approved by TPI.
3
Insulation thickness is according to specification.
4
Installation followed the approved method statement and shop drawing.
5
Finished products are protected well.
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Acceptance result Sign up to vote on this title
APPROVALS
SUB CONTRACTOR
CONTRACT
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