100-YER-PM-PPM-0121

Y a an n b b u u E x xp p o o r r t t R e ef fi i n ne e r r y y P r ro o j e ec ct t PROJECT PROCEDURE MANUAL (PPM)

YERP-SAER-1972, YERP-SAER-1972, YERP Materials Inspection and Testing Document No.: 100-YER-PM-PPM-0121 Revision No.: 4 Issue Date: 26 February 2010

PREFACE This procedure is a revision or an overlay to a Saudi Aramco Engineering Requirement SAER, for the scope of the Yanbu Export Refinery Project, YERP, unless specifically defined as a New document. A YERP procedure consists consists of a revision or an overlay and the Saudi Aramco Aramco (SA) document with the same same name. An overlay establishes establishes any required changes to the SA document and specifically specifically defines the changes. If the SA document is to be used without any changes the overlay will state there are no changes required. If the document is a new YERP document, with no reference to a SA procedure, the overlay will state it. The YERP Procedure Index identifies which YERP documents are new and the ones that relate to SA documents that are unchanged, changed, or deleted. All references to SA procedures, specifications and standards are to be defined as references to YERP procedures, specifications and standards unless specifically stated otherwise in the overlay. All references to SA organizations are to be defined as the YERP Management Team. Interpret the following as specified: •

•

•

•

•

Revise – A specific revision to a SA or other Code paragraph or sentence as noted in this specification Add – continuation of an SA or other Code paragraph with an overlay requirement Substitute – replace the SA or other Code paragraph in entirety by the overlay requirement New – New paragraph number in the overlay with no corresponding SA or other Code paragraph Delete – SA or other Code paragraph is deleted by the overlay

REVISION This is a new YERP document that replaces Saudi Aramco Engineering Report, SAER 1972, Saudi Aramco Materials Inspection and Testing, 31 January, 2005. ATTACHMENT None – This is a “stand alone document that replaces SAER-1972

General Business Confidential Confidential Page 2 of 20


YERP-SAER-1972, YERP Materials Inspection and Testing Document No.: 100-YER-PM-PPM-0121 Revision No.: 4 Issue Date: 26 February 2010

TABLE OF CONTENTS 1.0

SCOPE.................................................................................................................. 4

2.0

REFERENCES...................................................................................................... 4

3.0

DEFINITIONS AND ABBREVIATIONS ................................................................ 4

3.1

Definitions............................................................................................................ 4

3.2

Abbreviations ...................................................................................................... 5

4.0

CONFLICTS AND DEVIATIONS .......................................................................... 5

5.0

INSTRUCTIONS FOR VENDOR ITPS ................................................................. 5

5.1

YERP-175 Forms In Purchase Order ................................................................. 5

5.2

Vendor Generated Inspection & Test Plan........................................................ 6

5.3

Packaged and Skid Mounted Equipment.......................................................... 6

5.4

Identification Codes............................................................................................ 6

5.5

Absence of YERP-175 Forms............................................................................. 6

6.0

INSPECTION LEVELS FOR CONTRACTOR SUPPLIED MATERIAL................ 7

7.0

RESPONSIBILITIES ............................................................................................. 7

7.1

Contractor............................................................................................................ 7

7.2

Vendor .................................................................................................................. 8

7.3

Contract Package PMT ....................................................................................... 8

APPENDIX APPENDIX 1: MINIMUM CONTRACTOR INSPECTION LEVELS....................................... 9

General Business Confidential Page 3 of 20



1.0

SCOPE This document provides instructions for the use of YERP Inspection and Testing Requirements, YERP-FORM-175, forms. This document also defines the minimum Contractor inspection activities that shall be assigned to materials and equipment.

2.0

REFERENCES YERP Engineering Procedures YERP-SAEP-302

Instructions for Obtaining a Waiver of Mandatory YERP Engineering Requirements

a

YERP Project Procedures YERP-FORM-175

Inspection and Testing Requirements

3.0

DEFINITIONS AND ABBREVIATIONS

3.1

Definitions Company Representative – PMT Contract Package Project Manager or designated individual who is duly authorized to act on behalf of YERP for a particular Contract Package. Contract Package – A defined and designated portion of the Yanbu Export Refinery Project that is executed and managed as a unit. Contract Package PMT – The personnel of the YERP Project Management Team assigned to manage a particular Contract Package. Contractor or Contractors – Any Design, Construction or Service Contractor(s); Manufacturer(s); Vendor(s); Government Agencies; and other similar organization(s) having a contractual relationship or a prospective contractual relationship with the Yanbu Export Refinery Project. Inspection Level – The quantity of inspection activities to be performed on a type of equipment or material. Inspection and Test Plan – A plan for the inspections and tests to be performed on a particular type of equipment or material. Material Class – A numeric code used to identify groups of similar equipment or material. Vendor – The Company providing materials or equipment for the YERP project according to the provisions of a purchase order. General Business Confidential Page 4 of 20



YERP-FORM-175 (forms) – A set of Inspection and Test Plans that are provided to the Contractor to establish the minimum requirements for inspection and testing of equipment and materials purchased for the project by the Contractor. Yanbu Export Refinery Project (YERP) – The “Yanbu Export Refinery Project (YERP)” as used in this procedure, shall also mean the Yanbu Export Refinery Company and its affiliated companies. It is also named as the COMPANY. YERP Project Management Team – The group responsible for the management of the entire project and dedicated to the overall success, development and execution of the work and alignment across the numerous project interfaces. 3.2

4.0

Abbreviations ITP

Inspection and Test Plan

PMT

Project Management Team

YERP-175

YERP-FORM-175

CONFLICTS AND DEVIATIONS Any conflicts between this Procedure and other applicable YERP Engineering Procedures (YERP SAEP), YERP Engineering Standards (YERP-SAES), YERP Materials System Specifications (YERP-SAMSS), YERP Standard Drawings (YERPSASD), or industry standards, codes, and forms shall be resolved in writing by the PMT. Direct all requests to deviate from this Procedure in writing to the PMT, who shall follow internal company procedure YERP-SAEP-302, “Instructions for Obtaining a Waiver of a Mandatory YERP Engineering Requirements”, and forward such requests to the appropriate channel for review and approval No deviations will be necessary for the YERP-175 forms. Any clarifications / additions / deletions or waivers to the YERP-175 requirements will be reflected on the supplier generated ITP and acceptance will be through the normal project review and approval process

5.0

INSTRUCTIONS FOR VENDOR ITPS

5.1

YERP-175 Forms In Purchase Order YERP-175 forms establish minimum inspection and testing requirements for procured, inspectable, material and equipment. YERP-175 forms are attached to purchase requisitions, requests for quotation and purchase orders.




YERP-175 forms are contractual requirements that the vendor shall comply with, in terms of notifying Contractor’s Inspector to witness specific inspection and test points, and/or providing quality certificates for review and evaluation. The YERP-175 forms, together with the purchase order and its technical attachments form an integral package that can be used to procure material or equipment. Vendor shall comply with all purchase order requirements. 5.2

Vendor Generated Inspection & Test Plan The YERP-175 forms will be used as a guideline to aid in the development of the vendor generated Inspection and Test Plan (ITP). The vendor generated ITP will become the document of record after project review and approval to support the inspection activities and quality requirements. The vendor generated ITP shall include all the requirements as detailed on the applicable YERP-175 forms. The vendor will include the inspections and testing identified on the YERP-175 forms and add to these any additional testing and inspections that are needed by the vendor and other tests and inspections identified in the purchase order. The vendor generated ITP shall include a column to allow the Contract Package PMT to indicate the YERP inspection activities.

5.3

Packaged and Skid Mounted Equipment The YERP-175 form concept provides sufficient flexibility to accommodate all types of equipment. However, one form is not normally designed to cover more than one kind of equipment. For packaged and skid mounted equipment, separate forms are required for each type of inspectable equipment in the package. In addition to the ITPs for individual components, an overall ITP to cover the inspection and testing of the assembled packaged or skid mounted equipment is to be created. Examples of overall ITPs are forms 175-341210 and 175-342810.

5.4

Identification Codes The 6-digit codes for YERP-175 forms identify different forms for inspectable material and equipment. The first two digits of the code refer to the class of material in the YERP Material System (i.e. 01 for pipes, 02 for fittings, 04 for valves, etc.). The remaining four digits are control numbers.

4

5.5

Absence of YERP-175 Forms If the Contractor finds that no appropriate YERP-175 Form is available, the Contractor will create a document defining the minimum inspection and testing requirements. This document is to be in the Contractor’s format with a Document Number appropriate to the Contract Package. The vendor generated ITP will incorporate the requirements of this document in the same way as if it had been a YERP-175 Form.




6.0

INSPECTION LEVELS FOR CONTRACTOR SUPPLIED MATERIAL

6.1

Material Inspection Levels shall be assigned on Contractors supplied materials and equipment to specify the minimum amount of inspection coverage deemed necessary by YERP to ensure that a product or service conforms to specifications at a specific supplier’s and/or sub-supplier’s factory or fabrication site . The following system of coding Contractor inspections shall be used to define the inspection requirements. Level 0:

Documentation requirements only; no vendor inspection required.

Level 1:

Only final inspection is required prior to shipping.

Level 2:

Includes, as a minimum, pre-inspection meetings, one or more unspecified “in progress” surveillance visit/s, all witness and hold points, final inspection, and release for shipment.

Level 3:

Same as Level 2, except that “in progress” surveillance inspections shall be on a regular basis (daily, weekly, or bi-weekly).

Level 4:

Resident inspector continually monitoring the work.

6.2

Minimum Inspection Levels for Contractor supplied equipment and materials are indicated in Appendix 1.

6.3

For materials not covered by this document, the Inspection Levels shall be assigned by the Contractor and agreed to by the Contract Package PMT.

7.0

RESPONSIBILITIES

7.1

Contractor The Contractor is responsible to: •

•

4

•

•

•

•

Include the text portion of YERP-FORM-175, 100-YER-PM-PPM-0756 in each purchase order. Include the applicable YERP-175 forms in each purchase order. Create a Contractor document giving minimum inspection requirements when no appropriate YERP-175 form is available.

and

test

Review vendor ITPs and identify Contractor witness and hold points. Submit vendor ITPs to the Contract Package PMT for the appropriate YERP witness and hold points and for the required review and approval. Ensure that YERP inspection activities are incorporated into the vendor ITPs. General Business Confidential Page 7 of 20



7.2

Vendor The vendor is responsible to:

7.3

•

Generate the necessary draft ITPs.

•

Submit the ITPs to the Contractor for review or approval.

•

Incorporate the YERP and Contractor comments into the ITPs

Contract Package PMT The Contract Package PMT is responsible to: •

•

•

No review will be required for items of Inspection Level 0. Review and comment vendor ITPs for items with Inspection Levels of 1, 2, and 3. Review, comment, and approve vendor ITPs for items of Inspection Level 4.




APPENDIX 1: MINIMUM CONTRACTOR INSPECTION LEVELS

MATERIAL CLASS 01

FORM 175 CODE

DESCRIPTION

INSPECTION LEVELS

010300

PIPE: Plain End Electric Resistance or Electric Induction Welded Steel Pipe. 4” and Above in Nominal Diameter.

2

010400

PIPE: High Frequency Welded Line Pipe, Class C, NPS 4 and larger.

3

010600

PIPE: Carbon Steel; Seamless or Longitudinal Seam Submerged-Arc Welded; Purchased Small Quantities.

1

010700

PIPE: Beveled End, Seamless or Submerges Arc Welded, Straight or Spiral Seam, Carbon Steel Pipe 6”.

2

010701

PIPE: Beveled End, Seamless, Carbon Steel Pipe < 6”.

2

012000

PIPE & FITTINGS: Fiberglass; TRP (Glass-FiberReinforced Thermosetting Resin) & RPMP (Glass-Fiber-Reinforced Plastic-Mortar).

2

012500

CONCRETE MORTAR LINING FOR PIPE: For Internal Surfaces of Line Pipe and Fittings.

2

012800

CONCRETE WEIGHT COATING FOR PIPE: For Line Pipe Used Underwater.

4

013100

(a)

PIPE: Fabrication of Spools; Carbon, Alloy, High Strength Special, Low and High Temperature Steels.

3

(b)

PIPE BENDS: Shop Formed; Cold Bends, Furnace Hot Bends and Induction Bends.

014300

TUBES: For Condensers, Tubular HeatExchangers, and Similar Heat Transfer Apparatus, Seamless cold-drawn low-carbon steel; 1/8” to 3” outside diameter.

1

014301

TUBES: For Condensers and Heat Exchangers, Externally Helical, Integrally Finned Aluminumalloy Seamless with finned or un-finned ends, with continuous fins, or with un-finned sections; up to 2 in. outside diameter.-

1


REMARKS



APPENDIX 1: MINIMUM CONTRACTOR INSPECTION LEVELS (Continued)

MATERIAL CLASS

FORM 175 CODE

01

017800

PIPE: Seamless 1” and Larger, and Straight Seam Submerged Arc Welded 16” and Larger, for Low Temperature Service.

2

018200

PIPE: Seamless or Welded; Carbon or Alloy Steel: A312; A335; A376; A430 or A524.

2

018400

PIPE: Electric Fusion Welded Austenitic Chromium Nickel Alloy Steel Pipe for High Temperature Service.

2

019500

PIPE: High Temperature, ASTM A-369; A-426; A-451; or A-660.

2

019800

PIPING: Auxiliary; for Mechanical Equipment Associated with Compressors, Pumps, Fans, Turbines and Gears. Also as part of packaged or skid mounted equipment.

3

022500

FLANGES: Special Plates, Spacers & Blinds.

1

022501

FLANGES: Weld Neck, Forged Steel; for Temperature Ranges From -50C to +425C; Classes A105; A350 LF2, LF6CL1 & 2; A266 CL2 & 4; A707 L3CL1, 3 & 4, L5 CL3 & 4 and Approved Equivalents; Includes Welding Ends for Swivel Ring and Lapped Joint Flanges.

1

023400

PIPE COMPONENTS: Low Temperature Service, Wrought Carbon Steel and Alloy Steel; Seamless & Welded Construction; Includes elbows, tees, welding outlets, reducers, caps, bosses, couplings, unions, bushings, swaged nipples, pipe nipples, stub ends, blind flanges spectacle plates spacers 7 slip blinds. Sized ¾ “

1

023800

JOINTS/SPOOLS: Insulating for Cathodic Protection.

2

026100

FITTINGS: Pipe, Butt Welding: Grade WPB Wrought Carbon Steel & High Strength Fitting; Seamless or Welded; Suitable for wet, sour service. Excludes cast fittings, corrosion resistant alloy fittings and pipe bends.

1

02

DESCRIPTION


INSPECTION LEVELS

REMARKS



APPENDIX 1: MINIMUM CONTRACTOR INSPECTION LEVELS (Continued)

MATERIAL CLASS

FORM 175 CODE

02

026500

FITTINGS: Stainless Steel, Wrought Austenitic to ASTM A-403.

1

026800

TRAP, SCRAPER: Permanent Scraper Traps for Line Sizes 4” for Pressure Ratings of Class 150 to 1500. Applies to Water or Hydrocarbon Services.

3

043600

VALVES: Metallic and Non-Metallic; Includes gate, globe, angle, check, needle, ball, plug, piston, butterfly, choke, diaphragm, etc.; Excludes: Control, safety-relief, relief, surge relief, solenoid, pilot (& other valves classified under SAMSS Class 34), wellhead valves under SAMSS Class 45 and API 6A 10,000 PSI valves, chokes, and Low Severity Valves.

2

043601

VALVE: Low Severity, utility service in cast iron, brass material, and butterfly valves. Excluding high performance butterfly valves.

0

045600

VALVES & CHOKES API SPEC 6A 10,000 PSI 1 13/16”; For use in Sour Wet Services Downstream of the Wellhead and Tree Assembly.

3

06

060100

GASKETS: Metal, Spiral-Wound or Jacketed.

1

08

080100

HOSES: Marine Oil; Offshore Tanker Loading.

3

080101

HOSES: Oil Suction and Discharge Services; For Dock Tanker Loading.

3

091300

COATING: Shop Applied, Internal or External

2

091400

COATING: Shop Applied for Drilling Tubulars.

3

04

09

DESCRIPTION


INSPECTION LEVELS

REMARKS



APPENDIX 1: MINIMUM CONTRACTOR INSPECTION LEVELS (Continued) MATERIAL CLASS

FORM 175 CODE

09

091900

COATING: Shop Applied, For Tanks, Piping, Pipelines (and Associated Appurtenances & Fittings), Structures, Process Equipment, Internal & External; Onshore, Offshore and/or Sub sea.

3

092000

COATING: Shop Applied; (Electrostatic Spray); Fusion Bonded Epoxy on Deformed and Plain Steel Reinforcing Bars.

1

092100

COATING: Shop Applied; Application of Composite Fluropolymer/Ceramic Coatings to Fasteners.

0

092200

COATING: Shop Applied; Extruded 3-Layer Polypropylene & 3-Layer P.E. Polyethylene External Coating for Line Pipe.

3

10

100100

FASTNERS: Alloy or Stainless Steel Nuts & Bolting Materials; Bars, Bolts, Screws, Studs, Stud Blots, & Wire, for use in High Or Low Temperature Services.

1

12

120100

STEEL STRUCTURES: (Excludes Offshore Structures and Pre-Engineering Metal Buildings).

3 (One Shift) 4 (Two Shifts)

120200

BUILDING: Metal; One story, Preengineered.

3

120400

DOORS AND FRAMES: Steel; Fire rated or Blast Resistant

1

120500

TOWER: Communication.

2

121400

STRUCTURAL PLATES ROLLED SHAPES, TUBULARS: Carbon Steel or Carbon Manganese Steel, For Fixed Offshore Platforms

1

121600

FIBER REINFORCED PLASTICS (FRP): Grating and FRP Components

0

121900

BUILDING: Pre-Fabricated.

3

130300

GEAR UNITS: Special Purpose.

3

130900

COUPLING: Shaft, Special Purpose.

2

131000

GEAR UNITS: General Purpose, Limited to 3,000 HP

2

13

DESCRIPTION


INSPECTION LEVELS

REMARKS




FORM 175 CODE

14

140200

TRANSFORMER: Distribution; PadMounted, Compartmental-Type, SelfCooled, Three-Phase

2

140300

TRANSFORMERS: Power; 3 Phase, Dry Type, 501 KVA and Larger.

2

140400

TRANSFORMER: distribution; Overhead Type, Self-Cooled, Single-Phase and Three-Phase.

1

140500

TRANSFORMER: Power; Oil Filled, 60 HZ.

2

142100

WOOD: Utility Pole.

1

142101

WOOD: Cross Arm or Cross Braces.

1

150100

SUBMARINE POWER CABLE 5 KV AND ABOVE: Designed to AEIC and ICEA Specifications.

2

150200

CABLE: Power, Insulated, 5KV through 35KV.

1

150300

HIGH VOLTAGE POWER CABLE: High Pressure Pipe Type, and Low and Medium Pressure Self-Contained Liquid Filled.

2

150400

HIGH VOLTAGE POWER CABLE: Solid Dielectric Insulated Cables

2

160100

POWER CIRCUIT BREAKER SWITCHGEAR and DRAWOUT POWER CIRCUIT BREAKERS: Metal-Enclosed, Low Voltage

2

160300

INDOOR CONTROL GEAR: High Voltage, Built to Either IEC or NA, 50 or 60 HZ, 3

2

15

16

DESCRIPTION

INSPECTION LEVELS

Phase up to 4160 volts. 160400

CONTROL SWITCHBOARDS.

2

160500

SWITCHGEAR: Metal-Clad, Air Insulated, Indoor, 1 to 38 KV.

2

160600

METAL ENCLOSED BUS: Indoor and Outdoor; Self-Cooled, Non-segregatedphase, Rated up to and including 34.5 KV.

1

160700

SF6 GAS INSULATED CIRCUIT BREAKERS: Outdoor – 34.5KV through 230KV

2


REMARKS




FORM 175 CODE

16

162000

DESCRIPTION INDOOR CONTROLGEAR: Low Voltage, Built to Either IEC or NA, 50 or 60 H Z, 3

INSPECTION LEVELS 2

Phase up to 480 volts, or Single Phase up to 277 volts.

17

162600

SWITCHGEAR: Load Interrupting, Manually Operated, Pad Mounted, Circuit Breakers & Fuses, 1 KV Through 15 KV.

2

162700

OUTDOOR SWITCHRACK: Low Voltage

2

170200

MOTORS, ELECTRIC: Severe duty totally enclosed squirrel cage induction motors 250 HP or Below, 480 V or below.

1

170300

MOTORS: Form-Wound. Squirrel-cage Induction 250 HP and Larger, or Brushless Synchronous 500 HP and Larger.

2

170301

GENERATORS: Brushless, Synchronous, Continuous Duty, 3 Phases, 60 Hertz, 600 to 6500 KVA, Built to ANSI/NEMA MGI-22.

3

170400

DIESEL ENGINE GENERATOR SETS: Stationary or Potable, Rated From 35 KW up to and Including 2000 KW.

2

170700

RECTIFIERS: Constant Voltage, Tap Controlled, or Semiconductor Phase Controlled.

1

171300

GALVANIC ANODES: Aluminum, Magnesium, or Zinc, for Cathodic Protection.

1

171400

IMPRESSED CURRENT ANODES: Silicon Iron, Platinized, or mixed metal Oxide, for Cathodic Protection.

1

171500

CABLE: For Cathodic Protection. 600 Volts MAX

0

172500

BATTERY CHARGER:

2

173100

POWER SUPPLY, PHOTOVOLTAIC (PV): For Cathodic Protection.

1

173400

UNINTERUPTABLE POWER SUPPLY (UPS) SYSTEMS: Continuous-Duty, Solid State, 1 and 3 Phase, 60 or 50 Hertz, 110 KVA or Larger Rated Capacity.

2


REMARKS




FORM 175 CODE

DESCRIPTION

INSPECTION LEVELS

17

173700

AUXILIARY ELECTRICAL SYSTEMS: As provided on custom-engineered, factoryassembled and pre-wired equipment skids.

3

173800

STATIONARY BATTERIES:

1

220200

FLOAT: For Submarine Oil Hose, 12” to 24” Diameter.

2

220300

CHAIN, ANCHOR CHAIN, SHACKLES or SWIVELS:

0

230100

DISTRIBUTED CONTROL SYSTEM (DCS): Equipment and Associated Software; Excludes Advanced Control Systems, Field Instrumentation, Auxiliary Systems, Remote Terminal Units, and Management Information Systems.

4

230200

SUPERVISORY CONTROL and DATA ACQUISITION (SCADA) System.

2

27

270300

DIRECT EXPANSION AIR CONDITIOING SYSTEMS: For Offshore Facilities, 10-Ton Cooling Capacity and Over.

2

30

300100

DIESEL ENGINES: Reciprocating, Compression-Ignition.

2

31

310300

PUMPS: Positive Displacement Rotary.

1

310400

PUMPS: Positive Displacement Reciprocating.

1

310500

PUMPS: Centrifugal, Horizontal, End Suction Single Stage, or Vertical In-line.

2

310600

PUMP: API, Centrifugal..

3

310900

PUMPS: Submersible, Bowl Type, Including Electric Motors.

3

22

23


REMARKS

FAT to be witnessed by Instrument Engineer

Inspection at both pump and motor shops




FORM 175 CODE

31

311500

PUMPS: Positive Displacement, Controlled Volume, Diaphragm & Packed Plunger Types. (Excluded: Diaphragm Pumps using Mechanical Actuation)

1

311900

COMPRESSOR: Centrifugal

4

311901

AIR COMPRESSOR: Centrifugal, Constant Speed, Packaged, Integrally Geared, Including Accessories

3

312000

COMPRESSOR: Integrally Geared, Centrifugal.

4

312200

COMPRESSOR: Reciprocating, In Plant and Instrument air Service. This Does Not Apply to Compressors for Services Requiring Less Than 140 SCFM.

3

312400

COMPRESSOR: Rotary, for General Refinery Services.

3

313100

HOISTS OR OVERHEAD CRANES: Lifting Capacity Over 500 Kg.

1

313800

CENTRIFUGAL FLUOROCARBON REFRIGERATION UNITS: For Industrial/Process Applications..

3

313800

CENTRIFUGAL FLUOROCARBON REFRIGERATION UNITS: For Utility Service and HVAC.

2

320200

TURBINES-STEAM OR GAS: Steam, General Purpose Or Special Purpose; or Heavy Duty and Aero Derivative Gas Turbines.

3

320300

POSITIVE MATERIAL IDENTIFICATION (PMI): For ASME B31.3, B31.4, and B31.8 Piping Components, Including Welds, and other Piping or Equipment where Specified in the SAMSS or Purchase Order.

2

321300

BOILER: Power, Water Tube.

3

321500

BURNERS

2

321900

PRESSURE VESSEL

3

323100

HEAT EXCHANGERS: Shell and Tubes.

3

32

DESCRIPTION


INSPECTION LEVELS

REMARKS

See also 325517




FORM 175 CODE

DESCRIPTION

32

323300

HEAT EXCHANGERS: Plate and Frame.

2

323400

HEAT EXCHANGERS: Electrical, Immersion-Type

3

323500

FLOATING HEADS, or TUBE BUNDLES: Separately Ordered.

2

323600

HEAT EXCHANGERS: Unclad Air-Cooled

2

323700

HEATER OR FURNACE: Direct Fired

3

324300

COOLING TOWERS: Induced Draft Used for Domestic and Industrial Applications.

2

324900

TANKS: Atmospheric, Steel, within the Scope of API-650. Except for Tanks According to Appendices F and J of the Same Standard.

2

324901

TANKS: Low Pressure, Steel, within the Scope of API-620. Except for Tanks According to Appendix Q of the Same Standard.

2

325000

COLUMN TRAYS AND PACKING

2

325100

TANKS: Steel; Aboveground or Underground to API-12F, API-650

3

325200

TANK: Fiberglass; Underground; UL-1316 or ASTM D-4021, Single or Double Wall;

2

325300

TANK: Aboveground, Fiberglass to AWWA D120, ASTM D3299, API-12P

1


INSPECTION LEVELS

REMARKS




FORM 175 CODE 325500

DESCRIPTION INLET AIR FILTRATION SYSTEMS :

INSPECTION LEVELS

REMARKS

3

(a) Combustion Gas Turbines (b) Centrifugal Air Compressors Systems are Limited to the Automatic Pulse-Jet Self-Cleaning Type.

32

34

325517

COMBUSTION GAS TURBINE PACKAGE: Industrial and Aero - Derivative

4

326100

LUBRICATION SHAFT SEALING AND CONTROL OIL SYSTEMS: For Special Purpose Applications. This Form is not Applicable to Combustion Gas Turbine Lubrication Systems.

3

326700

FLARE SYSTEMS: Including Flare Stacks, Flare Tips, Dry Gas Seals, and Knockout & Liquid-Seal Drums.

3

327300

MIXERS: Side Entry

2

328110

REFRACTORIES: Hydraulic-Setting, Castable Systems; to be used on Pressure Vessels, Boilers, Process Heaters; HEX’s, Piping, and Flare Tips.

4

328120

REFRACTORIES: Ceramic Fiber System (RCF) for Boilers and Process Heaters.

4

340100

VALVES: Control, Steel, General Service, Pneumatic Operated, Up To and Including Class 600 Ratings.

2

340200

INSTRUMENTATION FOR PACKAGED UNITS:

2

341000

ACTUATORS, VALVE:

1

(a)

Pneumatic Actuator ON-OFF Service.

(b)

Electric Motor Operated Valve Actuators.

341001

ACTUATOR – VALVE HYDRAULIC: With Integral or Remote Power Unit for Rising

1

341600

AUTOMATIC TANK GAUGING EQUIPMENT:

0


See also 320200




FORM 175 CODE

DESCRIPTION

34

341900

VALVE: Safety Relief Flanged Conventional and Balanced Type.

2

342000

VALVE: Safety Relief, Pilot Operated Types.

2

342800

MECHANICAL METER PROVERS: BiDirectional Displacement-Type; for use in Royalty and Custody Transfer Applications (Covers Complete Packaged and Skid-Mounted Unit, Including Pipe-Prover Valves, Locally Installed Instruments and Auxiliary Equipment for Meter).

3

342900

METER: Flow, Turbine.

1

343000

METERS: Positive Displacement, Liquid and Gas.

1

343100

INSTRUMENT CONTROL PANELS:

2

1.

INDOOR: For Panels, Cabinets, Consoles, and Marshalling Cabinets in electrically Unclassified Air-Conditioned Buildings.

2.

OUTDOOR: For Panels and Cabinets for Locations in Electrically Classified or Unclassified Outdoor Areas.

INSPECTION LEVELS

343200

CHROMATOGRAPHS: Process Gas.

1

343300

ANNUCIATORS:

1

343500

FIRE DETECTION AND ALARM SYSTEMS: Includes but not Limited to: Fire Alarm Control Panels, Associated Detectors, Manual Alarm Box Stations, Visual & Audible Devices (Sirens, Bells, Horns, etc.). UV Detection Systems, External Terminal Strips, Power Supplies.

1

344000

PROGRAMMABLE LOGIC CONTROLLER:

2

344200

ESD LOGIC SYSTEM:

2

344300

RELAY EMERGENCY SHUTDOWN SYSTEMS:

2


REMARKS




FORM 175 CODE

34

344400

PROGRAMMABLE CONTROLLERS BASED ESD SYSTEMS:

2

344900

MONITORS: Combustible Gas or Hydrogen Sulfide, Stationary

0

345100

MONITORING SYSTEMS: Vibration, Axial Position, and Bearing Temperature.

1

345300

DENSITY METERS:

0

345400

ANALYZER: Oxygen Covers Flue Gas, Trace, Dissolved On-Line or Portable Analyzers.

0

345600

FLAME MONITORING SYSTEMS: For Igniters and Burners Used in Fired Equipment.

2

347400

ANALYZER: Moisture Covers Both InLine (or “in-situ”) and Extractive.

0

347500

AUTOMATIC SAMPLERS: For Petroleum and Petroleum Products.

2

347600

INSTRUMENTATION AND THERMOCOUPLE EXTENSION CABLE: For Signaling and Control Purposes (Excluding Data Highway Cable).

2

LATER

FIBER OPTIC CABLE:

2

PACKAGED EQUIPMENT AND SKID MOUNTED EQUIPMENT:

3

MULTIPLE

MULTIPLE

DESCRIPTION


INSPECTION LEVELS

REMARKS

345100

Make an overall ITP that invokes individual ITPs

100-YER-PM-PPM-0121

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