ProStar® and LoneStar® - Models Built June 14, 2010 and After Engine Family: Navistar® N13, MaxxForce® 15L, ISX
© 2015 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.
0000002122
2701 Navistar Drive, Lisle, IL 60532 USA
Revision 9 December 2015
Navistar, Inc.
ELECTRICAL CIRCUIT DIAGRAM MANUAL
Electrical Circuit Diagrams - ProStar® and LoneStar® EPA 10 - US, Canada, Mexico
Electrical Circuit Diagrams
TABLE OF CONTENTS
TABLE OF CONTENTS 2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2.1. ABBREVIATIONS, P. 1..................................................................................... 1 2.2. ACRONYMS, P. 2. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . .. . 2 2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . . 3 2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4... .... .... .... .... .... .... ... .... .... .... ... 4 2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.7. LAMP BULB CHART, P. 7. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . 7 2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8... .... .... .... .... .... .... .... .... .... .... ... .... .... ... 8 2.9. SCHEMATIC SYMBOL CHART, P. 9.. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... . 9 2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10. . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . 10 2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11... ..... ..... ..... .... ..... ..... .... ..... ..... .... ..... . 11 2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12. . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . 12 3. 12 VOLT POWER DISTRIBUTION (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1. BATTERY FEED, P. 1. .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . 3.2. BATTERY FEED (CONT.), P. 2. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... ... .. ... .. ... .. ... .. ... .. 3.3. BATTERY FEED (CONT.), P. 2A.. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . 3.4. BATTERY FEED (CONT.), P. 3. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... ... .. ... .. ... .. ... .. ... .. 3.5. BATTERY FEED (CONT.), P. 3A.. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . 3.6. BATTERY FEED (CONT.), P. 4. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... ... .. ... .. ... .. ... .. ... .. 3.7. BATTERY FEED (CONT.), P. 4A.. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . 3.8. IGNITION FEED – STANDARD REMOTE START / STOP, AUTO START / STOP, P. 5. . . . . . . . . . 3.9. IGNITION FEED – STANDARD REMOTE START / STOP, AUTO START / STOP, P. 5A. . . . . . . . 3.10. IGNITION FEED – STANDARD, P. 6. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 3.11. IGNITION FEED – STANDARD (CONT.), P. 6A.. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . 3.12. IGNITION FEED – STANDARD (CONT.), P. 7. ... .. .. ... .. ... .. ... .. ... .. .. ... .. ... .. ... .. .. ... .. ... .. 3.13. IGNITION FEED – STANDARD (CONT.), P. 7A.. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . 3.14. IGNITION FEED – STANDARD (CONT.), P. 8. ... .. .. ... .. ... .. ... .. ... .. .. ... .. ... .. ... .. .. ... .. ... .. 3.15. IGNITION FEED – STANDARD (CONT.), P. 8A.. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . 3.16. IGNITION FEED – STANDARD (CONT.), P. 8B.. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . 3.17. ACCESSORY FEED, P. 9.... ..... .... .... .... .... ..... .... .... .... .... ..... .... .... .... .... ..... .... .... 3.18. ACCESSORY FEED (CONT.), P. 9A..... .......... ........... .......... .......... ........... .......... . 3.19. CAB J1939 – COMPASS AND ANTILOCK BRAKING SYSTEM EFFECTS, P. 10. . . . . . . . . . . . . . . . 3.20. CAB J1939 WITH ALL OPTIONS, P. 11. ... .. .. ... .. ... .. ... .. .. ... .. ... .. .. ... .. ... .. ... .. .. ... .. ... .. 3.21. CAB J1939 WITH ALL OPTIONS (CONT.), P. 12. . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . 3.22. CAB J1939 WITH ALL OPTIONS (CONT.), P. 13. . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . 3.23. CAB J1939 WITH ALL OPTIONS (CONT.), P. 13A...................... ........................... ... 3.24. CAB J1939 ENGINE WITH ALL OPTIONS (CONT.), P. 13B.. .... .... ..... .... ..... .... .... ..... .... 3.25. CAB J1939 ENGINE, P. 14.. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . 3.26. CAB J1939 ENGINE – ISX, P. 14A. . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . 3.27. J1939 CHASSIS, P. 15.. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. 3.28. J1939 CHASSIS (CONT.), P. 15A... ... .. ... ... .. ... .. ... ... .. ... .. ... ... .. ... ... .. ... .. ... ... .. ... .. ... 3.29. J1939 CHASSIS (CONT.), P. 15B... ... .. ... ... .. ... .. ... ... .. ... .. ... ... .. ... ... .. ... .. ... ... .. ... .. ... 3.30. J1939 CHASSIS (CONT.), P. 15C.... .... .... .... .... .... .... .... .... ... .... .... .... .... .... .... .... .... 3.31. J1939 CHASSIS (CONT.), P. 15D.... .... .... .... .... .... .... .... .... ... .... .... .... .... .... .... .... .... 3.32. J1939 WITH SLEEPER, P. 16. .. .. ... .. .. .. .. .. ... .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. ... .. .. .. .. .. ... .. .. .. 3.33. J1939 WITH SLEEPER (CONT.), P. 16A.. ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... .. ... ... ... 3.34. J1708 PRIVATE, P. 17... .... ..... .... .... .... ..... .... .... .... ..... .... .... .... ..... .... .... .... ..... .... 3.35. J1708 PUBLIC, P. 18. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. 3.36. J1708 PUBLIC (CONT.), P. 19..... ..... .... ..... ..... .... ..... ..... .... ..... ..... .... ..... .... ..... .....
13 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
i
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.) 3.37. 3.38. 3.39. 3.40. 3.41. 3.42. 3.43. 3.44. 3.45. 3.46. 3.47. 3.48. 3.49. 3.50. 3.51. 3.52. 3.53. 3.54. 3.55. 3.56. 3.57. 3.58. 3.59. 3.60. 3.61. 3.62.
J1708 PUBLIC (CONT.), P. 20. ..... .... ..... ..... .... ..... ..... .... ..... ..... .... ..... ..... .... ..... .... GROUND – CAB, P. 21............ ........................ ........................ ....................... GROUND – CAB (CONT.), P. 22. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . GROUND – CAB (CONT.), P. 23. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . GROUND – CAB (CONT.), P. 24. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . GROUND – CAB (CONT.), P. 25. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . GROUND – CAB (CONT.), P. 26. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . GROUND – CHASSIS, P. 27.. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . GROUND – SLEEPER, P. 28. .... .... ..... .... .... .... .... ..... .... .... .... .... ..... .... .... .... .... .... GROUND – SLEEPER (CONT.), P. 29. . . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . GROUND – SLEEPER (CONT.), P. 30. . . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . GROUND ADAPTER – IBB ENGINE, P. 31..... ........ ........ ........ ........ ........ ........ ....... GROUND ADAPTER – IBB ENGINE (CONT.), P. 32. . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . GROUND ADAPTER, P. 33...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ....... ..... BATTERY FEED, SINGLE, P. 34.. ..... .... ..... .... .... ..... .... ..... .... .... ..... .... .... ..... .... .... BATTERY FEED, SINGLE (CONT.), P. 34A............... ............... ................ .............. BATTERY FEED, SINGLE (CONT.), P. 35. . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . BATTERY FEED, SINGLE (CONT.), P. 35A............... ............... ................ .............. GROUND ADAPTER - ISX ENGINE, P. 36. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . GROUND ADAPTER - ISX ENGINE (CONT.), P. 37. .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ENGINE GROUND FOR 2010 SCR 13L ENGINE, P. 38... .. ... ... .. ... ... .. ... ... .. ... ... ... .. ... .. ALTERNATOR POWER AND GROUND (2010 SCR 13L ENGINE), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . J1939 TERMINATOR (2010 SCR 13L ENGINE), P. 40... ... .. ... ... ... ... .. ... ... ... ... .. ... ... ... .. CAB J1939 DATA LINK (2010 SCR 13L ENG), P. 41. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. . GROUND – IP WITH RUSSIAN PROSTAR, P. 42. .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . CAB J1939, P. 43.. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74
4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1. CB POWER RADIO, P. 1. ......... ......... ......... ......... ......... ......... ......... ......... ........ 4.2. CIGAR LIGHTER, TEMPERATURE DISPLAY AND AUX POWER, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3. ELECTRIC WINDOWS AND DOOR LOCKS, P. 3. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . . 4.4. ELECTRIC HORN, P. 4............... ....................... ....................... ...................... 4.5. AIR HORN, P. 4A. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 4.6. MIRRORS HEATED AND LIGHTED, P. 5.. .. ... ... .. ... ... .. ... ... .. ... .. ... ... .. ... ... .. ... ... .. ... .. 4.7. MIRRORS HEATED AND LIGHTED (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8. HEATED MIRROR HOOD MOUNTED – ISX ENGINE, P. 6A... ................... .................. 4.9. INTENTIONALLY LEFT BLANK, P. 7. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. 4.10. SATELLITE COMMUNICATION SYSTEM – QUALCOMM TERRESTRIAL MOBILE COMMUNICATIONS TERMINAL DAYCAB, P. 8. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . 4.11. SATELLITE COMMUNICATION SYSTEM – QUALCOMM TERRESTRIAL MOBILE COMMUNICATIONS TERMINAL DAYCAB (CONT.), P. 9. .... .... ... .... ... .... .... ... .... ... .... ... 4.12. SATELLITE COMMUNICATION SYSTEM – QUALCOMM TERRESTRIAL MOBILE COMMUNICATIONS TERMINAL SLEEPER, P. 10.. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . 4.13. SATELLITE COMMUNICATION SYSTEM – QUALCOMM TERRESTRIAL MOBILE COMMUNICATIONS TERMINAL SLEEPER (CONT.), P. 11.. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . 4.14. SATELLITE COMMUNICATION SYSTEM – QUALCOMM INTEGRATED MOBILE COMMUNICATIONS TERMINAL, P. 12. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . 4.15. SATELLITE COMMUNICATION SYSTEM – QUALCOMM INTEGRATED MOBILE COMMUNICATIONS TERMINAL (CONT.), P. 13.. ..... ...... ...... ...... ...... ...... ...... ...... ..... 4.16. SATELLITE COMMUNICATION SYSTEM – QUALCOMM INTEGRATED MOBILE COMMUNICATIONS TERMINAL (CONT.), P. 13A.. .. .. ... .. .. .. .. ... .. .. .. .. ... .. .. .. .. ... .. .. .. .. ..
75 75 76 77 78 79 80 81 82 83
ii
84 85 86 87 88 89 90
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.) 4.17. 4.18. 4.19. 4.20. 4.21. 4.22. 4.23. 4.24. 4.25. 4.26. 4.27. 4.28. 4.29. 4.30. 4.31. 4.32. 4.33. 4.34. 4.35. 4.36. 4.37. 4.38. 4.39. 4.40. 4.41. 4.42. 4.43. 4.44. 4.45. 4.46. 4.47. 4.48. 4.49. 4.50. 4.51. 4.52. 4.53. 4.54. 4.55. 4.56. 4.57. 4.58. 4.59. 4.60. 4.61. 4.62. 4.63. 4.64. 4.65.
QUALCOMM INTEGRATED MOBILE COMMUNICATIONS TERMINAL – SLEEPER, P. 14. . . . COMMUNICATIONS SYSTEM, WIRING, P. 14A...................................................... COMMUNICATIONS SYSTEM, WIRING (CONT.) , P. 14B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . COMMUNICATIONS SYSTEM, WIRING (CONT.), P. 14C. .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . PANIC BUTTON, P. 15.. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. SATELLITE COMMUNICATION SYSTEM – XATA WITH DAYCAB, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . SATELLITE COMMUNICATION SYSTEM – XATA WITH SLEEPER, P. 17. . . . . . . . . . . . . . . . . . . . . . . . RADIO ENTERTAINMENT, SPEAKERS, P. 18... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SWITCH PACK, P. 20. ... .. ... .. .. ... .. ... .. ... .. ... .. ... .. ... .. .. ... .. ... .. ... .. ... .. ... .. .. ... .. ... .. . WINDSHIELD WIPER MOTOR, P. 21. ...... ...... ...... ...... ....... ...... ...... ...... ...... ....... .. WINDSHIELD WIPER MOTOR (CONT.), P. 21A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WINDSHIELD WASHER PUMP, P. 22. . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . WINDSHIELD WASHER PUMP (CONT.), P. 22A. ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . DRIVER DISPLAY – VEHICLE INFORMATION, P. 23.. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . BEACON LIGHT SWITCH – FOR DUAL CUSTOMER ACCESSORY, P. 24. . . . . . . . . . . . . . . . . . . . . BEACON LIGHT SWITCH – FOR DUAL CUSTOMER ACCESSORY (CONT.), P. 24A. . . . . . . . . DOOR SWITCHES – DOME LAMP, P. 25. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . SPARE SWITCH – FOR SINGLE CUSTOMER ACCESSORY, P. 26. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. SPARE SWITCH – FOR SINGLE CUSTOMER ACCESSORY (CONT.), P. 26A. . . . . . . . . . . . . . . . . SPARE SWITCH – FOR DUAL CUSTOMER ACCESSORY, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPARE SWITCH – FOR DUAL CUSTOMER ACCESSORY (CONT.), P. 27A. . . . . . . . .. . . . . . . . . . . EATON VORAD VS-400, P. 28.. ... .... ... .... ... .... ... .... ... .... ... ... .... ... .... ... .... ... .... ... .. EATON VORAD EVT 300, P. 28A......... ........... ........... ........... .......... ........... ....... BENDIX WINGMAN, P. 28B.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . WABCO ONGUARD WARNING SYSTEM, P. 28C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WABCO ONGUARD WARNING SYSTEM (CONT.), P. 28D. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . . BENDIX WINGMAN (CONT.), P. 28E. .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . QUALCOMM OMNIVISION, P. 29.. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. . QUALCOMM OMNIVISION (CONT.), P. 30..... .......... .......... .......... .......... .......... .... SATELLITE COMMUNICATION SYSTEM – PEOPLENET SLEEPER (0008RHA), P. 30A. . . . . SATELLITE COMMUNICATION – PEOPLENET DAYCAB (0008RHA), P. 30B. . . . . . . . . . . . . . . . . . GATEWAY MODULE SLEEPER / DAYCAB (0008RHA), P. 30C.. ... ... .. ... ... .. ... ... .. ... ... .. . SATELLITE COMMUNICATION – PEOPLENET SLEEPER WITH VIDEO ADAPTER (0008RLK / RLG), P. 30D... .... ... .... ... ... .... ... .... ... ... .... ... ... .... ... .... ... ... .... ... ... .... . SATELLITE COMMUNICATION – PEOPLENET DAY CAB WITH VIDEO ADAPTER (0008RLK / RLG), P. 30E... .. ... .. ... .. .. ... .. ... .. ... .. .. ... .. ... .. ... .. ... .. .. ... .. ... .. ... .. .. ... .. . SLEEPER / DAYCAB VIDEO INPUT MODULE WIRING, P. 30F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MOTIENT MOBILE MAX, P. 31.. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. REMOTE RADIO, P. 32... ..... .... ..... .... ..... .... ..... .... ..... .... .... ..... .... ..... .... ..... .... .. REMOTE RADIO (CONT.), P. 33. .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . SART CLOCK MODULE, P. 34.. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. LANE DEPARTURE SYSTEM – TAKATA, P. 35. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . CLOCK SPRING, P. 36.. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. TRANSLATOR MODULE, P. 37. .......... ......... .......... ......... .......... ......... .......... .... POWER DISPLAY, P. 38. .... .... ... .... .... ... .... .... .... ... .... .... ... .... .... ... .... .... ... .... .... . POWER DISPLAY (CONT.), P. 39. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. PREWIRE MOBILEYE, P. 40....... .......... ........... ........... .......... ........... .......... ..... INTENTIONALLY LEFT BLANK, P. 41. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. ..
91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139
iii
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.) 4.66. 4.67. 4.68. 4.69. 4.70. 4.71. 4.72. 4.73.
INTENTIONALLY LEFT BLANK, P. 42. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. DRIVER DISPLAY – VEHICLE INFORMATION, P. 43. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . INTENTIONALLY LEFT BLANK, P. 44. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. ROOF / TACHOGRAPH WITH RUSSIAN PROSTAR, P. 45..... ........ ......... ........ ........ .. 4-WIRE CLOCK SPRING MODULE, P. 46.. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . SDP CONN (BENDIX FUSION), P. 47. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . DRIVER SEAT POWER (BENDIX FUSION), P. 48.. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. NEXT GEN CRUISE CONTROL, P. 49. . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . .
140 141 142 143 144 145 146 147
5. CHARGING AND CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1. CHARGING AND CRANKING – MANUAL TRANSMISSION, P. 1.... ....... ....... ....... ...... .. 5.2. CHARGING AND CRANKING – AUTOMATIC TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
148 148 149
6. FAN WIRING (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1. FAN WIRING – IBB ENGINE AND 2010 SCR 13L ENGINE, P. 1... ...... ...... ...... ...... ...... . 6.2. FAN AND ETHER START WITH ISX (2013), P. 1A.... .... .... ... .... .... .... ... .... .... .... .... ... . 6.3. STARTING AID – COLD START ASSIST (IBB AND 2010 SCR 13L ENGINE), P. 2. . . . . . . . . . . . . 6.4. FAN WIRING IBB & 2010 SCR 13L ENGINE, P. 2A. ... .... ... ... .... ... .... ... ... .... ... .... ... ... . 6.5. FAN AND ETHER START WITH 2013 INTL IBB ENGINE, P. 3.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
150 150 151 152 153 154
7. ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 2... ... ... ... ... ... .... ... 7.3. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 3... ... ... ... ... ... .... ... 7.4. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 4... ... ... ... ... ... .... ... 7.5. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 5... ... ... ... ... ... .... ... 7.6. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 6... ... ... ... ... ... .... ... 7.7. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE, P. 6A. . . . . . . . . . . . . . . . . . . . . . . . . . 7.8. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE (CONT.), P. 6B............. ... 7.9. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE (CONT.), P. 6C. . . . . . . . . . . . . . . 7.10. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE (CONT.), P. 6D. . . . . . . . . . . . . . . 7.11. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE (CONT.), P. 6E............. ... 7.12. REMOTE START / STOP, P. 7.. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. 7.13. REMOTE START / STOP (CONT.), P. 7A... ....... ....... ....... ....... ....... ....... ....... ....... .. 7.14. REMOTE START / STOP (CONT.), P. 8. . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . 7.15. REMOTE START / STOP (CONT.), P. 8A... ....... ....... ....... ....... ....... ....... ....... ....... .. 7.16. NO IDLE HEAT, P. 9... .... ..... .... ..... .... ..... .... ..... .... ..... .... ..... .... ..... .... ..... ..... .... . 7.17. TRI-PAC NO IDLE, P. 10................................................. ............................... 7.18. IDLE CONTROL TEMP SENSOR, P. 11... .. ... ... .. ... ... .. ... ... .. ... ... ... .. ... ... .. ... ... .. ... ... 7.19. AUTO START / STOP, P. 12... ...... ..... ...... ..... ...... ..... ...... ..... ...... ..... ...... ..... ...... . 7.20. AUTO START / STOP (CONT.), P. 12A. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . 7.21. AUTO START / STOP (CONT.), P. 13. ... .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... 7.22. AUTO START / STOP (CONT.), P. 14. ... .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... 7.23. AUTO START / STOP (CONT.), P. 15. ... .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... 7.24. ELECTRONICS ENGINE CONTROL (ISX 2013), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.25. ELECTRONICS ENGINE CONTROL (ISX 2013) (CONT.), P. 17. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.26. ISX 2013 DEF & AFTERTREATMENT, P. 18. .... ... .... ... .... ... ... .... ... .... ... .... ... .... ... ... . 7.27. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 19.. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . 7.28. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 20.. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . 7.29. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 21.. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . 7.30. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 22.. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. .
155 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184
iv
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.) 7.31. 7.32. 7.33. 7.34. 7.35. 7.36. 7.37. 7.38. 7.39. 7.40. 7.41. 7.42. 7.43. 7.44. 7.45. 7.46. 7.47. 7.48. 7.49. 7.50. 7.51. 7.52. 7.53. 7.54.
ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 23.. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. ACCELERATOR PEDAL MODULE (ISX 2013), P. 24. ... ... ... ... .. ... ... ... ... .. ... ... ... ... .. ... . ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE), P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 26. . .. . .. . .. . . .. . .. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 27. . .. . .. . .. . . .. . .. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 28. . .. . .. . .. . . .. . .. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 29. . .. . .. . .. . . .. . .. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 30. . .. . .. . .. . . .. . .. DEF AND AFTERTREATMENT (2010 SCR 13L ENG), P. 31. .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . DEF AND AFTERTREATMENT (2010 SCR 13L ENG) (CONT.), P. 32.................. .......... DEF AND AFTERTREATMENT (2010 SCR 13L ENG) (CONT.), P. 33.................. .......... DEF AND AFTERTREATMENT (2010 SCR 13L ENG) (CONT.), P. 34.................. .......... DEF AND AFTERTREATMENT (2010 SCR 13L ENG) (CONT.), P. 34A. . .. .. . .. .. . .. .. . .. .. . .. .. CAB J1939 DATA LINK (2010 SCR 13L ENG), P. 35................................................ INTENTIONALLY LEFT BLANK P. 36... ... .... ... ... .... ... .... ... ... .... ... .... ... ... .... ... ... .... . INTENTIONALLY LEFT BLANK, P. 37. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. INTENTIONALLY LEFT BLANK, P. 38. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. INTENTIONALLY LEFT BLANK, P. 39. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. INTENTIONALLY LEFT BLANK, P. 40. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. ELECTRONIC ENGINE CONTROLS (ISX 2013), P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ELECTRONIC ENGINE CONTROLS (ISX 2013) (CONT.), P. 42. . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . ACCELERATOR PEDAL MODULE (ISX 2013), P. 49. ... ... ... ... .. ... ... ... ... .. ... ... ... ... .. ... . DEF AND AFTERTREATMENT (ISX 2013), P. 50.. .. ... .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. ... DEF AND AFTERTREATMENT (ISX 2013) (CONT.), P. 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208
8. GAUGES AND WARNING LIGHTS (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1. AIR PRESSURE INPUT CIRCUIT AND AIR RESTRICTION GAUGE, P. 1. . . . . . . . . . . . . . . . . . . . . . 8.2. AXLE TEMPERATURE GAUGES, P. 2. .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . 8.3. ENGINE OIL PRESSURE AND TEMPERATURE, SPEEDOMETER, TACHOMETER, VOLTMETER AND WATER TEMPERATURE GAUGES, P. 3. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. 8.4. ENGINE OIL AND TRANSMISSION OIL TEMPERATURE GAUGE, P. 4........ ............ ..... 8.5. FUEL HEATER, P. 5.... ........ ......... ......... ........ ......... ......... ........ ......... ........ .... 8.6. FUEL HEATER (CONT.), P. 5A. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . 8.7. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.8. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT.), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.9. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT.), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.10. IP / GAUGES, P. 9........ ........ ......... ........ ........ ......... ........ ......... ........ ........ .... 8.11. IP / GAUGES AND WARNING LIGHTS – GAUGE CLUSTER, P. 10... ...... ...... ...... ....... .. 8.12. SECONDARY INSTRUMENT CLUSTER, P. 11...... .................... ................... ......... 8.13. PARKING WARNING LIGHT, P. 12. ... ... ... ... ... .... ... ... ... ... ... .... ... ... ... ... ... ... .... ... ... . 8.14. WARNING LIGHTS, P. 13. .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. 8.15. IP TEXT MESSAGES AND WARNING LIGHTS – CONTROLLED BY ENGINE, TRANSMISSION AND ANTILOCK BRAKING SYSTEM CONTROLLER, P. 14. . . .. . . .. . . .. . . .. .
209 209 210
223
9. LIGHTING SYSTEM (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1. LIGHTS – STOP, TAIL, TURN AND BACK-UP NOT WITH FREEDOMLINE, P. 1. . . . . . . . . . . . . . . 9.2. LIGHTS – STOP, TAIL, TURN AND BACK-UP WITH FREEDOMLINE, P. 2......... ......... .... 9.3. LIGHTS – STOP, TAIL, TURN AND BACK-UP (6 X 4), P. 2A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4. LIGHTS – STOP, TAIL, TURN AND BACK-UP (4 X 2), P. 2B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5. STOP, TAIL, TURN AND BACK-UP WITH FREEDOMLINE LIGHTS, P. 2C. . .. . . . . . . . . . . . .. . . . . . 9.6. DOME / MAP AND COURTESY LIGHTS – DAY CAB, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
224 224 225 226 227 228 229
211 212 213 214 215 216 217 218 219 220 221 222
v
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.) 9.7. 9.8. 9.9. 9.10. 9.11. 9.12. 9.13. 9.14. 9.15. 9.16. 9.17. 9.18. 9.19. 9.20. 9.21. 9.22. 9.23. 9.24. 9.25. 9.26. 9.27. 9.28. 9.29. 9.30. 9.31. 9.32. 9.33. 9.34. 9.35. 9.36. 9.37. 9.38. 9.39. 9.40. 9.41. 9.42. 9.43. 9.44. 9.45. 9.46. 9.47. 9.48. 9.49. 9.50. 9.51. 9.52. 9.53. 9.54. 9.55.
vi
DOME / MAP (BENDIX FUSION), P. 3A. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. ... .. .. .. DOME / MAP AND COURTESY LIGHTS – SLEEPER, P. 4. .... .... .... .... ... .... .... .... .... ... . FOG LIGHTS AND SPOT LIGHT, P. 5. .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. HEADLIGHTS, P. 6.... .... ..... ..... ..... .... ..... ..... ..... ..... .... ..... ..... ..... ..... .... ..... ..... . HEADLIGHTS (CONT.), P. 6A.. .............. ............. .............. .............. ............. .... TRIPMASTER, P. 7...... .......... ......... .......... .......... ......... .......... .......... .......... .. TRIPMASTER (CONT.), P. 7A. . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . TURN AND STOP SWITCH, P. 8.. .. .. ... .. ... .. ... .. .. ... .. ... .. ... .. ... .. .. ... .. ... .. ... .. .. ... .. ... LIGHT SYSTEM – PARK, MARKER, CLEARANCE, ID, TURN, STOP, TAIL, P. 9. . . . . . . . . . . . . . . ECE TAIL LIGHTS, P. 9A. .. .. .. ... .. .. .. ... .. .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. .. ... .. .. .. ... .. .. .. ... .. BODY BUILDER AND ECE TAIL LIGHT CONNECTION, P. 9B..... ......... .......... .......... .. LIGHT SYSTEM – PARK, MARKER, FRONT – TURN AND MODESTY PANEL LIGHT, P. 10....... ........ ......... ........ ......... ........ ......... ......... ........ ......... ........ ......... .. LIGHT SYSTEM – PARK, MARKER, FRONT – TURN AND MODESTY PANEL LIGHT, P. 10A.. .... .... ... .... .... .... ... .... .... .... .... ... .... .... .... ... .... .... .... .... ... .... .... .... ... .... . LIGHT SYSTEM – CLEARANCE, ID, P. 11. .... ... ... .... ... ... .... ... .... ... ... .... ... ... .... ... ... . LIGHT SYSTEM – SKIRT LIGHT, P. 12. .. ... ... .. ... .. ... .. ... ... .. ... .. ... .. ... ... .. ... .. ... ... .. ... LIGHT SYSTEM – SKIRT LIGHT (CONT.), P. 12A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TRAILER LIGHT SYSTEM – MARKER, STOP, TAIL, TURN, P. 13.. ... ... ... ... ... ... ... ... ... ... TRAILER LIGHT SYSTEM – MARKER, STOP, TAIL, TURN (CONT.), P. 13A. . . . . . . . . . . . . . . . . . . TRAILER SOCKET – BACK OF CAB, P. 14... .... ..... .... ..... .... ..... .... ..... .... ..... ..... .... . TRAILER SOCKET – BACK OF CAB AND END OF FRAME, P. 15.. ... .... ... ... ... ... ... ... .... TRAILER SOCKET WITH RUSSIAN PROSTAR, P. 15A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TRAILER SOCKET WITH RUSSIAN PROSTAR (CONT.), P. 15B. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . TRAILER SOCKET – AUXILIARY, P. 16. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. TRAILER SOCKET – AUXILIARY WITH RUSSIAN PROSTAR, P. 16A... .... ... ... .... ... ... .... TRAILER SOCKET – AUXILIARY, P. 16B.. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . FLOOR LIGHT, P. 17.... ... .... .... ... .... ... .... .... ... .... .... ... .... ... .... .... ... .... ... .... .... ... . CRESCENT LIGHT LONESTAR, P. 17A........ ............. ............ ............. ............. ... CRESCENT LIGHT LONESTAR (CONT.), P. 17B. . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . FLOOR LIGHT, P. 17C.. ... ... .. ... ... ... ... ... .. ... ... ... ... ... ... .. ... ... ... ... ... ... .. ... ... ... ... ... DOME AND ACCENT LIGHT – SLEEPER, P. 18..... ..... .... ..... .... ..... ..... .... ..... .... ..... . DOME AND ACCENT LIGHT – SLEEPER LONESTAR, P. 18A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DOME AND ACCENT LIGHT – SLEEPER (CONT.), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LIGHTED AIR SHIELD, P. 20. .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . PANEL LIGHTS, P. 21.. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . WORK LIGHTS – DAY CAB, P. 22. .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . WORK LIGHTS – DAY CAB (CONT.), P. 22A. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . WORK LIGHTS – SLEEPER CAB, P. 23. . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . WORK LIGHTS – SLEEPER CAB (CONT.), P. 23A. . . . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . DOME AND ACCENT LIGHT – SLEEPER, P. 24..... ..... .... ..... .... ..... ..... .... ..... .... ..... . BEACON LIGHT LONESTAR, P. 25... ..... ..... .... ..... ..... ..... ..... ..... ..... .... ..... ..... ..... . DFM WITH RUSSIAN PROSTAR, P. 26. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . DFM WITH RUSSIAN PROSTAR (CONT.), P. 27. .... .... ... .... ... .... ... .... .... ... .... ... .... ... . DFM WITH RUSSIAN PROSTAR (CONT.), P. 28. .... .... ... .... ... .... ... .... .... ... .... ... .... ... . LOW BEAM FEEDBACK WITH RUSSIAN PROSTAR, P. 29.... .... .... ..... .... .... ..... .... .... . MARKER LIGHT WITH DFM WITH RUSSIAN PROSTAR, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HEADLIGHTS, P. 31. .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. FOG LIGHT LONESTAR SE, P. 32. ... ... ... .. ... ... ... .. ... ... ... ... .. ... ... ... .. ... ... ... .. ... ... ... LIGHTS – STOP, TAIL, TURN AND BACK-UP (6 X 4), P. 33... ... ... .. ... ... ... .. ... ... .. ... ... ... LIGHTS – STOP, TAIL, TURN AND BACK-UP (6 X 4) (CONT.), P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . .
230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.) 9.56. 9.57. 9.58. 9.59. 9.60. 9.61.
LIGHTS – STOP, TAIL, TURN AND BACK-UP (4 X 2), P. 35... .. ... ... ... .. ... ... ... .. ... ... .. ... . TURN SIGNAL WITH SCR WITH BENDIX LANE DEPART, P. 36. . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . MARKER AND MODESTY LIGHTS, P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEACON LIGHT PROSTAR, P. 38. .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. MAP / READING LIGHT (BENDIX FUSION), P. 39... ...... ....... ...... ...... ....... ...... ...... ... BENDIX DEPART (SMART CRUISE WITH BENDIX FUSION) , P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . .
279 280 281 282 283 284
10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1. TIRE PRESSURE MONITOR / ANTENNA, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2. AIR DRYER, P. 2. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. 10.3. AIR SOLENOID PACK – 4 WAY, P. 3........ ............. ............. ............. ............. ...... 10.4. AIR SOLENOID PACK – 4 WAY (CONT.), P. 4.. ... ... ... ... .. ... ... ... ... ... ... ... ... ... .. ... ... ... . 10.5. AIR SUSPENSION WITH LOAD INDICATOR, P. 5. ... .... .... .... ... .... .... ... .... .... ... .... .... . 10.6. BATTERY FEED – TRAILER AUXILIARY, P. 6. ..... ...... ...... ...... ...... ..... ...... ...... ...... .. 10.7. BATTERY FEED – TRAILER AUXILIARY (CONT.), P. 6A. . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . 10.8. ANTILOCK BRAKE SYSTEM WITH BENDIX, P. 7. .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. 10.9. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 8... ..... ..... ..... ..... ..... ..... ..... .. 10.10. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 9... ..... ..... ..... ..... ..... ..... ..... .. 10.11. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.12. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 10A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.13. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.14. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.15. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 12A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.16. ANTILOCK BRAKE SYSTEM WITH WABCO, P. 12B... .. ... ... ... .. ... ... .. ... ... ... .. ... ... ... .. . 10.17. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.) , P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.18. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 13A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.19. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 13B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.20. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 14. . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.21. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 15. . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.22. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 15A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.23. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 16. . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.24. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 16A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.25. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 16B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.26. POWER TAKE OFF, P. 17. .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. .. ... .. .. ... .. .. ... .. .. ... .. .. . 10.27. VEHICLE SENSOR MODULE, P. 18.. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . . 10.28. VEHICLE SENSOR MODULE (CONT.), P. 19........................................................ 10.29. BRAKE SENSOR – WEAR / STROKE, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . 10.30. BRAKE SENSOR – WEAR / STROKE (CONT.), P. 21. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. 10.31. BODY BUILDER, P. 22....................................................... ........................... 10.32. LIFT GATE POWER FEED, P. 22A. .... ..... .... .... ..... .... ..... .... .... ..... .... .... ..... .... .... .. 10.33. CUMMINS ICON, P. 23. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. 10.34. POWER TAKE-OFF CONNECTION, P. 24.. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. 10.35. CUSTOMER SUPPLIED LIGHTS, P. 25.. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. 10.36. SMARTIRE TPMS RECEIVER, P. 26. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. 10.37. FUEL SENDER WITH ISX ENGINE, P. 27. .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . 10.38. 5TH WHEEL JAW MONITOR, P. 28... ...... ...... ...... ...... ....... ...... ...... ...... ...... ....... .. 10.39. THE PRESSURE MONITORING, P. 29.. .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... . 10.40. AUXILIARY TRAILER SOCKET, P. 30.. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. 10.41. AUXILIARY TRAILER SOCKET (CONT.), P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
285 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325
vii
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.) 11. TRANSMISSION CONTROL MODULE (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2. EURO IV EATON ULTRASHIFT TRANSMISSION, P. 1A.. .... ... ... .... ... ... .... ... ... .... ... ... . 11.3. ULTRASHIFT AND EATON AUTOSHIFT TRANSMISSION, P. 1B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4. EATON ULTRASHIFT WITH EURO IV, P. 1C.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . 11.5. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.6. COLUMN SHIFTER, P. 3.. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. 11.7. COLUMN SHIFTER (CONT.), P. 3A. .. ... .. .. .. ... .. .. .. ... .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. ... .. 11.8. ULTRASHIFT TRANSMISSION ECA POWER FOR ISX 2013 AND ISX EURO IV, P. 4. . . . . . . . 11.9. ALLISON TRANSMISSION (2010 SCR 13L ENG), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.10. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 6. .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . 11.11. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 7. .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . 11.12. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 8. .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . 11.13. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 9. .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . 11.14. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.15. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 11.... .... ..... ..... ..... .... ..... . 11.16. ALLISON TC10 TRANSMISSION, P. 12.. .. ... .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. ... .. .. 11.17. ALLISON TC10 TRANSMISSION (CONT.), P. 13.................... ......................... ....... 11.18. ALLISON TC10 TRANSMISSION (CONT.), P. 13A.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
326 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343
12. HVAC (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.1. AIR CONDITIONING, P. 1.. ... .. ... .. ... .. ... ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 12.2. HVAC SYSTEM – CAB, P. 2.......... ............................. ............................ ......... 12.3. HVAC SYSTEM – CAB (CONT.), P. 3. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. 12.4. HVAC SYSTEM – SLEEPER, P. 4.... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... . 12.5. HVAC SYSTEM – SLEEPER (CONT.), P. 5. . .. . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . 12.6. NO IDLE HEAT AND HVAC – SWITCHES, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.7. NO IDLE HEAT AND HVAC – APU, P. 7.. .. ... .. .. ... .. ... .. .. ... .. ... .. .. ... .. ... .. .. ... .. ... .. .. ... 12.8. NO IDLE HEAT AND HVAC – SENSORS AND HVAC CONTROL, P. 8.. ........... ........... ... 12.9. HVAC TEMPERATURE SENDER, P. 8A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.10. NO IDLE HEAT AND HVAC – POWER SUPPLY, P. 9. .... ... .... ... .... ... .... ... .... ... ... .... ... . 12.11. NO IDLE HEAT AND HVAC – HEAT VALVE, LPM AND BLEND MOTOR, P. 10. . . . . . . . . . . . . . . . . 12.12. NO IDLE HEAT AND HVAC – FUEL FIRED HEATER AND A/C COMPRESSOR, P. 11. . . . . . . . 12.13. NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.14. NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER WIRED FOR KEY OFF MODE, P. 12A...................................................................... ...................... 12.15. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER, P. 13.. .. .. .. .. ... .. .. .. .. .. ... .. 12.16. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER WITH LVD, P. 14.... ......... .. 12.17. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE WITH PROSTAR, P. 15. . . . . . . . . . 12.18. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE, P. 15A. . . . . .. . . . . . . . . . . . . .. . . . . . . . . 12.19. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE SWITCHES – LOCATED IN SLEEPER CONTROL PANEL, P. 16.. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. 12.20. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE SWITCHES – LOCATED IN SLEEPER CONTROL PANEL (CONT.), P. 17.... ..... .... ..... ..... .... ..... ..... .... ..... .... ..... . 12.21. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE POWER SUPPLY 12V, P. 18. . . . 12.22. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE POWER SUPPLY 12V (CONT.), P. 18A.... ...... ..... ...... ...... ..... ...... ...... ..... ...... ...... ..... ...... ..... ...... ...... . 12.23. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE FUEL FIRED HEATER, P. 19. . . 12.24. IDLE MANAGEMENT WITH NO IDLE 12V DC NOT WITH AUTO SEVERE SERVICE LONESTAR, P. 20.. .. .. .. .. .. .. ... .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. .. .. ... .. ..
344 344 345 346 347 348 349 350 351 352 353 354 355 356
viii
357 358 359 360 361 362 363 364 365 366 367
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.) 12.25. IDLE MANAGEMENT WITH NO IDLE 12V DC NOT WITH AUTO SEVERE SERVICE LONESTAR (CONT.), P. 21. ...... ...... ..... ...... ...... ..... ...... ...... ..... ...... ...... ..... ...... .. 12.26. IDLE MANAGEMENT WITH NO IDLE 110V AND SLEEPER BOX NO IDLE ISOLATED BATTERY AND GROUND, P. 22. . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . 12.27. SLEEPER BOX WITH NO IDLE 12V DC WITH AUTO SEVERE SERVICE LONESTAR, P. 23..... ......... ........ ......... ........ ......... ......... ........ ......... ........ ......... ........ .... 12.28. HVAC-CONDENSATION MODULE FOR ESPAR AND WEBASTO NO IDLE HEAT, P. 24. . . . . 12.29. SLEEPER WIRING WITH NO IDLE DASH SWITCH, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
370 371 372
13. BUNK LIGHTS AND ACCESSORIES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.1. READING AND WARDROBE LIGHTS – BUNK, P. 1............................ .................... 13.2. LUGGAGE COMPARTMENT LIGHTS – BUNK, P. 2.. .. ... .. ... .. ... .. ... .. ... ... .. ... .. ... .. ... .. . 13.3. POWER SOURCE – BUNK, P. 3. .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 13.4. TELEVISION / REFRIGERATOR WIRING, P. 4...................... ...................... .......... 13.5. SPEAKER – BUNK, P. 5... ... ... ... ... .... ... ... ... ... ... .... ... ... ... ... .... ... ... ... ... ... .... ... ... . 13.6. FAN – BUNK, P. 6. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. 13.7. SKY RISE LIGHT, P. 7. .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. 13.8. FLAT PANEL TV / DVD PLAYER – BUNK, P. 8.. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. ..
373 373 374 375 376 377 378 379 380
14. CONNECTOR COMPOSITES (CHAPTER 14). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.1. CONNECTOR BODY COMPOSITE (1), P. 1... .. ... .. ... .. .. ... .. ... .. ... .. .. ... .. ... .. ... .. .. ... .. . 14.2. CONNECTOR BODY COMPOSITE (7A), (8A), (9A), (10A), P. 1A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.3. CONNECTOR BODY COMPOSITE (10F), (11A), (12A), (13A), (14A), P. 2. . . . . . . . . . . . . . . . . . . . . . 14.4. CONNECTOR BODY COMPOSITE (15B), (16B), P. 2A. .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. 14.5. CONNECTOR BODY COMPOSITE (100A), (100B), (113F1), (113M1), (166M), (344), P. 3. . . . 14.6. CONNECTOR BODY COMPOSITE (345), (346F), (347F), (348F), (349F), (512), P. 3A. . . . . . . 14.7. CONNECTOR BODY COMPOSITE (608), (670), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.8. CONNECTOR BODY COMPOSITE (670A), (670B), (670C), P. 4A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.9. CONNECTOR BODY COMPOSITE (671), (672), (673), P. 4B.. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. 14.10. CONNECTOR BODY COMPOSITE (674), P. 4C. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. 14.11. CONNECTOR BODY COMPOSITE (674), (674A), (674D), P. 4D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.12. CONNECTOR BODY COMPOSITE (674E), (674F), (674G), P. 4E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.13. CONNECTOR BODY COMPOSITE (675), (676), (677), (678), P. 4F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.14. CONNECTOR BODY COMPOSITE (679), P. 4G... .. .. .. .. ... .. .. .. ... .. .. .. .. ... .. .. .. ... .. .. .. .. . 14.15. CONNECTOR BODY COMPOSITE (679), P. 4H. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. 14.16. CONNECTOR BODY COMPOSITE (679), (680), P. 4I............. .............. ............. ...... 14.17. CONNECTOR BODY COMPOSITE (680), (681), (682), P. 4J. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.18. CONNECTOR BODY COMPOSITE (686), P. 4K. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 14.19. CONNECTOR BODY COMPOSITE (690), (691), (830M), P. 4L. . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . 14.20. CONNECTOR BODY COMPOSITE (1007), (1010), (1011), (1012), (1013), (1014), (1015), (1016), (1017), (1018), (1019), (1020), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.21. CONNECTOR BODY COMPOSITE (1010), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.22. CONNECTOR BODY COMPOSITE (1010), P. 6A.... .... ..... .... .... .... .... .... .... .... .... ..... . 14.23. CONNECTOR BODY COMPOSITE (1011), P. 7.. ...... ..... ...... ..... ..... ...... ..... ...... ..... .. 14.24. CONNECTOR BODY COMPOSITE (1011), P. 7A.. .. ... .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. . 14.25. CONNECTOR BODY COMPOSITE (1011), P. 7B.. .. ... .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. . 14.26. CONNECTOR BODY COMPOSITE (1012), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.27. CONNECTOR BODY COMPOSITE (1012), P. 8A.... .... ..... .... .... .... .... .... .... .... .... ..... . 14.28. CONNECTOR BODY COMPOSITE (1013), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.29. CONNECTOR BODY COMPOSITE (1013), P. 9A.... .... ..... .... .... .... .... .... .... .... .... ..... . 14.30. CONNECTOR BODY COMPOSITE (1014), P. 10. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. ..
381 381 382 383 384 385 386 387 388 389 390 391 392 393 394 395 396 397 398 399
368 369
400 401 402 403 404 405 406 407 408 409 410
ix
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.) 14.31. CONNECTOR BODY COMPOSITE (1014), P. 10A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.32. CONNECTOR BODY COMPOSITE (1014), P. 10B. . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . 14.33. CONNECTOR BODY COMPOSITE (1015), P. 11. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . 14.34. CONNECTOR BODY COMPOSITE (1015), P. 11A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.35. CONNECTOR BODY COMPOSITE (1016), P. 12. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 14.36. CONNECTOR BODY COMPOSITE (1016), P. 12A. . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . 14.37. CONNECTOR BODY COMPOSITE (1017), P. 13. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 14.38. CONNECTOR BODY COMPOSITE (1017), P. 13A. . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . 14.39. CONNECTOR BODY COMPOSITE (1017), P. 13B. . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . 14.40. CONNECTOR BODY COMPOSITE (1018), P. 14. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 14.41. CONNECTOR BODY COMPOSITE (1018), P. 14A. . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . 14.42. CONNECTOR BODY COMPOSITE (1019), P. 15. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 14.43. CONNECTOR BODY COMPOSITE (1019), P. 15A. . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . 14.44. CONNECTOR BODY COMPOSITE (1019), P. 15B. . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . 14.45. CONNECTOR BODY COMPOSITE (1020), P. 16. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 14.46. CONNECTOR BODY COMPOSITE (1020), P. 16A. . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . 14.47. CONNECTOR BODY COMPOSITE (1021), (1022), P. 16B. . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . 14.48. CONNECTOR BODY COMPOSITE (1023), (1024), P. 17.. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. 14.49. CONNECTOR BODY COMPOSITE (1025), (1026), (1027), P. 18.. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. 14.50. CONNECTOR BODY COMPOSITE (1028), (1035), P. 18A. . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . 14.51. CONNECTOR BODY COMPOSITE (1100M), (1101M), (1110M), P. 18B. . . . . . . . . . . . . . . . . . . . . . . . . 14.52. CONNECTOR BODY COMPOSITE (1111M), (1112), (1112M), (1113), (1113M), P. 19. . . . . . . . . . 14.53. CONNECTOR BODY COMPOSITE (1114M), (1115M), (1116M), (1117M), P. 20. . . . . . . . . . . . . . . . 14.54. CONNECTOR BODY COMPOSITE (1118M), (1119F), (1119M), (1120M), P. 21. . . . .. . . . . . . . . . . . 14.55. CONNECTOR BODY COMPOSITE (1121M), (1122M), (1123M), (1124M), P. 21A. . . . . . . . . . . . . . 14.56. CONNECTOR BODY COMPOSITE (1125M), (1126M), (1200), (1210), P. 21B. . . . . . . . . . . . . . . . . . 14.57. CONNECTOR BODY COMPOSITE (1215), (1220), (1230), P. 21C. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . 14.58. CONNECTOR BODY COMPOSITE (1300), (1301), P. 22.. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. 14.59. CONNECTOR BODY COMPOSITE (1378), P. 22A. . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . 14.60. CONNECTOR BODY COMPOSITE (1400), (1401), (1402), P. 23.. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. 14.61. CONNECTOR BODY COMPOSITE (1403), (1410), (1420), P. 24.. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. 14.62. CONNECTOR BODY COMPOSITE (1421), (1422), (1500), (1501), P. 25.. ... .. ... ... .. ... ... ... 14.63. CONNECTOR BODY COMPOSITE (1423), (1500), (1501), P. 25A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.64. CONNECTOR BODY COMPOSITE (1501), (1502), P. 26.. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. 14.65. CONNECTOR BODY COMPOSITE (1503), (1510), P. 26A. . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . 14.66. CONNECTOR BODY COMPOSITE (1511), (1512), (1550), (1559), P. 27. . . . . .. . . . . . .. . . . . . .. . . . 14.67. CONNECTOR BODY COMPOSITE (1600), P. 28. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 14.68. CONNECTOR BODY COMPOSITE (1601), P. 29. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 14.69. CONNECTOR BODY COMPOSITE (1602), P. 30. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 14.70. CONNECTOR BODY COMPOSITE (1603), (1604), P. 31.. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. 14.71. CONNECTOR BODY COMPOSITE (1620), (1650), P. 32.. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. 14.72. CONNECTOR BODY COMPOSITE (1660), (1661), (1657M), (1657MA), P. 33. . . . . . . . . . . . . . . . . 14.73. CONNECTOR BODY COMPOSITE (1700), P. 34. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 14.74. CONNECTOR BODY COMPOSITE (1700), P. 34A. . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . 14.75. CONNECTOR BODY COMPOSITE (1700F), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.76. CONNECTOR BODY COMPOSITE (1700F), P. 35A..... ....... ....... ....... ....... ....... ...... .. 14.77. CONNECTOR BODY COMPOSITE (1701), P. 36. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 14.78. CONNECTOR BODY COMPOSITE (1701), P. 36A. . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . 14.79. CONNECTOR BODY COMPOSITE (1701F), P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.80. CONNECTOR BODY COMPOSITE (1702), P. 38. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 14.81. CONNECTOR BODY COMPOSITE (1702), P. 39. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . ..
x
411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430 431 432 433 434 435 436 437 438 439 440 441 442 443 444 445 446 447 448 449 450 451 452 453 454 455 456 457 458 459 460 461
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.) 14.82. CONNECTOR BODY COMPOSITE (1702), P. 39A. . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . 14.83. CONNECTOR BODY COMPOSITE (1800), P. 40. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. 14.84. CONNECTOR BODY COMPOSITE (1800F), P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.85. CONNECTOR BODY COMPOSITE (1801), (1802), P. 42.. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. 14.86. CONNECTOR BODY COMPOSITE (1803), (1804), P. 43.. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. 14.87. CONNECTOR BODY COMPOSITE (1805), (1806), (1807), P. 44.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ... 14.88. CONNECTOR BODY COMPOSITE (1808), (1809), (1810), P. 45.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ... 14.89. CONNECTOR BODY COMPOSITE (1811), (1812), (1814), (1815), (1820F), (1820M), P. 46... 14.90. CONNECTOR BODY COMPOSITE (1820), P. 46A. . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . 14.91. CONNECTOR BODY COMPOSITE (1821), (1821A), (1822), (1823), (1860), (1861), P. 47. . . . 14.92. CONNECTOR BODY COMPOSITE (1824), (1852), (1873), (1873B), (1874), P. 47A. . . . . . . . . . . 14.93. CONNECTOR BODY COMPOSITE (1873), (1874), (1874A), (1874B), P. 48. . . . . . . . . . . . . . . . . . . . 14.94. CONNECTOR BODY COMPOSITE (1874B), (1874C), (1901), (1903), P. 48A. . . . . . . . . . . . . . . . . . 14.95. CONNECTOR BODY COMPOSITE (1906), (1907), (1909M), (1910), (1911), (1912), (1916), P. 49...... .................... ................... .................... .................... ......... 14.96. CONNECTOR BODY COMPOSITE (1917), (1918), (1918A), (1918B), (1919), (1919A), (1919B), (1920), P. 50..... ....... ....... ....... ...... ....... ....... ....... ....... ....... ...... ....... ... 14.97. CONNECTOR BODY COMPOSITE (1921), (1922), (1922M), (1923), P. 50A. .. .. . .. .. .. .. .. .. .. 14.98. CONNECTOR BODY COMPOSITE (1924), (1924M), (1925F), (1930), P. 51. . . . . . . . . . . . . . . . . . . . 14.99. CONNECTOR BODY COMPOSITE (1932), (1933), (1934M), (1935M), (1935N), (1936M), (1937M), (1937N), P. 52. .. .. .. .. .. ... .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. . 14.100.CONNECTOR BODY COMPOSITE (1937P), (1938M), (1939), (1939M), (1939N), (1942F), P. 52A.. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. . 14.101.CONNECTOR BODY COMPOSITE (1943M), (1946F), (1948), (1949), (1950), P. 53. . . . . . . . . . 14.102.CONNECTOR BODY COMPOSITE (1951), (1953), (1960), P. 53A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.103.CONNECTOR BODY COMPOSITE (1961), (1962), P. 54. .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. 14.104.CONNECTOR BODY COMPOSITE (1965), P. 54A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.105.INTENTIONALLY LEFT BLANK, P. 55. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. 14.106.CONNECTOR BODY COMPOSITE (1970), (1978), (1979), (1979A), P. 56. . . . . . . . . . . . . . . . . . . . . 14.107.CONNECTOR BODY COMPOSITE (1992), (2000), P. 57. .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. 14.108.CONNECTOR BODY COMPOSITE (2002M), (2003M), (2004M), (2005M), (2006M), (2007F), P. 58. ... .... ... ... ... ... .... ... ... ... ... .... ... ... ... ... .... ... ... ... ... .... ... ... ... .... ... ... . 14.109.CONNECTOR BODY COMPOSITE (2010), (2100), (2101), (2102M), (2103M), P. 59. . . . . . . . . 14.110.CONNECTOR BODY COMPOSITE (2200), (2201), (2223), (2224), (2225), (2227), (2227B) P. 60............... ................................ ............................... ............... 14.111.CONNECTOR BODY COMPOSITE (2300), (2302), (2303F), (2303M), (2304), (2312), P. 61... .................. ................... ................... ................... ................... ......... 14.112.CONNECTOR BODY COMPOSITE (2313), (2500), (2505), P. 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.113.CONNECTOR BODY COMPOSITE (3000), (3003M), (3100), (3100M), P. 63. ........ ....... ... 14.114.CONNECTOR BODY COMPOSITE (3200), (3200F), (3201), (3201M), (3202M), (3203), P. 64..... ......... ........ ......... ........ ......... ......... ........ ......... ........ ......... ........ .... 14.115.CONNECTOR BODY COMPOSITE (3204), (3204M), (3205M), (3205F), (3206M), (3300), (3400), (3410), P. 65.. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. 14.116.CONNECTOR BODY COMPOSITE (4004), (4101), (4111), (4204), P. 66. . . . . . . . . . . . . . . . . . . . . . . 14.117.CONNECTOR BODY COMPOSITE (4113), (4114), (4115), (4450BF), P. 66A. . . . . . . . . . . . . . . . . . 14.118.CONNECTOR BODY COMPOSITE (4204), (4328), P. 66B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.119.CONNECTOR BODY COMPOSITE (4450AM), (4450BM), (4450M), (4460BF), P. 67. . . . . . . . . 14.120.CONNECTOR BODY COMPOSITE (4460M), (4460AM), (4460BM), (4470BM), P. 67A. . . . . . . 14.121.CONNECTOR BODY COMPOSITE (4480BM), (4500), (4705), P. 67B. . . . . . . . . . . . . . . . . . . . . . . . . . 14.122.CONNECTOR BODY COMPOSITE (5000 / 5000A), P. 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.123.CONNECTOR BODY COMPOSITE (5000), P. 69.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. .
462 463 464 465 466 467 468 469 470 471 472 473 474 475 476 477 478 479 480 481 482 483 484 485 486 487 488 489 490 491 492 493 494 495 496 497 498 499 500 501 502 503
xi
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.) 14.124.CONNECTOR BODY COMPOSITE (5001), P. 70. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 14.125.CONNECTOR BODY COMPOSITE (5001), P. 71. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 14.126.CONNECTOR BODY COMPOSITE (5002), (5003), (5005), (5006), (5007), P. 72.. .. .. . .. .. . .. 14.127.CONNECTOR BODY COMPOSITE (5009), (5010), (5011), (5011M), (5011F), P. 73. . . . . . . . . . 14.128.CONNECTOR BODY COMPOSITE (5012), (5013), (5014), (5015), (5020), (5031), P. 74.... . 14.129.CONNECTOR BODY COMPOSITE (5034), (5035), (5035A), (5036), (5037), (5038), P. 74A..... ...... ..... ..... ..... ..... ..... ..... ..... ...... ..... ..... ..... ..... ..... ..... ..... ...... ..... ..... . 14.130.CONNECTOR BODY COMPOSITE (5100), (5101), (5102), (5103), P. 75. . .. . .. . .. . .. . .. . .. . .. . 14.131.CONNECTOR BODY COMPOSITE (5103), (5104), (5105), (5106), (5107), (5109), (5110), (5111), P. 76. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. 14.132.CONNECTOR BODY COMPOSITE (5112), (5113), (5114), (5115), P. 76A. .. . .. . . .. . . .. . .. . . .. . 14.133.CONNECTOR BODY COMPOSITE (5117), (5118), (5119), P. 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.134.CONNECTOR BODY COMPOSITE (5123), (5124), (5125), (5126), P. 78. . .. . .. . .. . .. . .. . .. . .. . 14.135.CONNECTOR BODY COMPOSITE (5126), (5127), (5128), (5129), (5130), P. 79.. .. .. . .. .. . .. 14.136.CONNECTOR BODY COMPOSITE (5130), (5131), (5134), P. 79A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.137.CONNECTOR BODY COMPOSITE (5134), (5134F), (5135), P. 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.138.CONNECTOR BODY COMPOSITE (5135F), (5136), (5200), (5202), (5205), P. 81. . . . . . . . . . . . 14.139.CONNECTOR BODY COMPOSITE (5210), (5212), (5213), P. 81A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.140.CONNECTOR BODY COMPOSITE (5214), (5215), (5216), (5217), (5218), (5219), P. 82.... . 14.141.CONNECTOR BODY COMPOSITE (5220), (5222), (5230), P. 83. .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . 14.142.CONNECTOR BODY COMPOSITE (5232), (5233), (5234), P. 84. .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . 14.143.CONNECTOR BODY COMPOSITE (5235), (5236), (5237), (5238), P. 84A. . . . . . . . . . . . . . . . . . . . . 14.144.CONNECTOR BODY COMPOSITE (5300), (5303), (5312), (5313), P. 85. . .. . .. . .. . .. . .. . .. . .. . 14.145.CONNECTOR BODY COMPOSITE (5314), (5500), (5501), (5502), (5510), P. 86.. .. .. . .. .. . .. 14.146.CONNECTOR BODY COMPOSITE (5530), (5600), (5601M), (5602M), (5602F), (5603M), P. 86A...... .............. ............. ............. .............. ............. ............. .... 14.147.CONNECTOR BODY COMPOSITE (5700), (5701), (5702), (5754), P. 87. . .. . .. . .. . .. . .. . .. . .. . 14.148.CONNECTOR BODY COMPOSITE (5757), (5758), (5758F), (5759F), (5760), (5761), (5803), P. 88......... .................... .................... ................... .................... ...... 14.149.CONNECTOR BODY COMPOSITE (5803), (5822), (5899), (5899A), (5899B), (5900), (5901), P. 88A. ..... ..... .... ..... ..... .... ..... ..... ..... .... ..... ..... ..... .... ..... ..... ..... .... ..... . 14.150.CONNECTOR BODY COMPOSITE (5902), (5903), P. 88B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.151.CONNECTOR BODY COMPOSITE (5904), (5904M), (5905), (5905F), P. 89. . . . . . . . . . . . . . . . . . . 14.152.CONNECTOR BODY COMPOSITE (5906), (5907), P. 90.. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . 14.153.CONNECTOR BODY COMPOSITE (5909), (5925), (5926), (5927), (5930M), (5940), P. 91... 14.154.CONNECTOR BODY COMPOSITE (6000), P. 91A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.155.CONNECTOR BODY COMPOSITE (6018), P. 92. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 14.156.CONNECTOR BODY COMPOSITE (6018), P. 92A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.157.CONNECTOR BODY COMPOSITE (6019), P. 93. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 14.158.CONNECTOR BODY COMPOSITE (6019), P. 93A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.159.CONNECTOR BODY COMPOSITE (6033), P. 94. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 14.160.CONNECTOR BODY COMPOSITE (6200), (6201), (6201A), (6201P), P. 94A. . . . . . . . . . . . . . . . . 14.161.CONNECTOR BODY COMPOSITE (6260A), (6260F), (6260FP), (6260H), (6300), P. 94B. . . 14.162.CONNECTOR BODY COMPOSITE (6260VH), (6260VL), (6260VM), (6260VN), (6316M), (6400), P. 95.. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. 14.163.CONNECTOR BODY COMPOSITE (6400A), (6401), (6408), (6420), (6566), P. 95A. . . . . . . . . . 14.164.CONNECTOR BODY COMPOSITE (6567), (6568), (6569), P. 95B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.165.CONNECTOR BODY COMPOSITE (6702), (6703), (6703A), (6704), P. 96. . . . . . . . . . . . . . . . . . . . . 14.166.CONNECTOR BODY COMPOSITE (6703A), (6706), P. 96A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.167.CONNECTOR BODY COMPOSITE (6712), (6715), (6720), (6748), (6730), (7104F), P. 97. . . 14.168.CONNECTOR BODY COMPOSITE (7150), P. 97A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
xii
504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 526 527 528 529 530 531 532 533 534 535 536 537 538 539 540 541 542 543 544 545 546 547 548
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.) 14.169.CONNECTOR BODY COMPOSITE (7105), (7104B), (7104F), (7110), (7110A), P. 98. . . . . . . . . 14.170.CONNECTOR BODY COMPOSITE (7150), P. 98A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.171.CONNECTOR BODY COMPOSITE (7205), (7206), (7211), (7212), (7213), P. 98B. . . . . . . . . . . . 14.172.CONNECTOR BODY COMPOSITE (7220), (7250), (7350), P. 98C. . . . .. . . . . . . . . . . . . . . . .. . . . . . . . 14.173.CONNECTOR BODY COMPOSITE (7500W), (7501), (7502), (7600), (7600A), (7603), P. 98D. ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ...... ..... ...... ...... .. 14.174.CONNECTOR BODY COMPOSITE (7605), (7615), P. 98E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.175.CONNECTOR BODY COMPOSITE (7110B), (7700K), (7802), (7905), P. 99. . . . . . . . . . . . . . . . . . . 14.176.CONNECTOR BODY COMPOSITE (8000), (8001), P. 99A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.177.CONNECTOR BODY COMPOSITE (8002), (8003), (8006T), (8006R), (8050), (8051), P. 99B..... ..... ..... ..... ..... ..... ..... ..... ...... ..... ..... ..... ..... ..... ..... ...... ..... ..... ..... ..... .. 14.178.CONNECTOR BODY COMPOSITE (8052), (8053), (8054), (8070), (8071), (8100), (8100A), P. 99C.. .... .... ... .... ... .... .... ... .... ... .... .... ... .... ... .... .... ... .... ... .... .... ... .... . 14.179.CONNECTOR BODY COMPOSITE (8104), (8106), (8107), (8108), (8109), (8110), (8111), (8165), P. 100. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. 14.180.CONNECTOR BODY COMPOSITE (8203A), (8303A), (8303B), P. 101. . . . . . . . . . . . . . . . . . . . . . . . . 14.181.CONNECTOR BODY COMPOSITE (8201), (8203), (8303), (8310), (8311), (8312), (8350), P. 102. ... .. .. ... .. ... .. ... .. .. ... .. ... .. ... .. ... .. .. ... .. ... .. ... .. ... .. .. ... .. ... .. ... .. .. ... .. . 14.182.INTENTIONALLY LEFT BLANK, P. 103.... ..... ..... .... ..... ..... .... ..... ..... .... ..... ..... .... .. 14.183.CONNECTOR BODY COMPOSITE (8351), (8352), (8410), (8450), (8450B), P. 104. . . . . . . . . . 14.184.CONNECTOR BODY COMPOSITE (8450B), (8451), (8453), (8454), (8455), (8456), (8456A), (8500), P. 105.. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. 14.185.CONNECTOR BODY COMPOSITE (8500), (8501), (8502), (8503), (8504), (8504B), (8504C), (8504D), P. 106. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. 14.186.CONNECTOR BODY COMPOSITE (8505), (8505B), (8506), (8507), (8507A), (8507B), P. 107.. .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. . 14.187.CONNECTOR BODY COMPOSITE (8500), (8501), (8502), (8503), (8504), (8504B), (8504C), (8504D), P. 108. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. 14.188.CONNECTOR BODY COMPOSITE (8800), (8802), (8803), (8804), (8805), (8806), (8900), P. 109. ... .. .. ... .. ... .. ... .. .. ... .. ... .. ... .. ... .. .. ... .. ... .. ... .. ... .. .. ... .. ... .. ... .. .. ... .. . 14.189.CONNECTOR BODY COMPOSITE (8901), (8902), (8903), (8904), P. 110. . . . . . . . . . . . . . . . . . . . . 14.190.CONNECTOR BODY COMPOSITE (8950), (8951), (8952), P. 111. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. 14.191.CONNECTOR BODY COMPOSITE (8953F), (8953M), (8954), (8954M), (8956), P. 112. . . . . . 14.192.CONNECTOR BODY COMPOSITE (8961), (8962), (8963), (8964), (8965), (8966), (8967), P. 113. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. 14.193.CONNECTOR BODY COMPOSITE (8970), (8971), (8972), (8973), P. 114. . . . . . . . . . . . . . . . . . . . . 14.194.CONNECTOR BODY COMPOSITE (8974), (8975), (8976), (8977), (8980), (8980A), (8981), P. 115. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. 14.195.CONNECTOR BODY COMPOSITE (8982), (8983), (8984), (8993F), (8993G), P. 116. . . . . . . . . 14.196.CONNECTOR BODY COMPOSITE (9103A), (9253), (9260), (9303), (9303A), (9303B), (9303C), (9303D), P. 117. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. 14.197.CONNECTOR BODY COMPOSITE (9303E), (9303F), (9303G), (9303K), (9303L), (9303M), P. 118.. .. ... .. ... .. .. ... .. ... .. ... .. .. ... .. ... .. ... .. .. ... .. ... .. ... .. .. ... .. ... .. ... .. .. ... .. . 14.198.CONNECTOR BODY COMPOSITE (9304A), (9305), (9305A), (9306), P. 119. . . . . . . . . . . . . . . . . . 14.199.CONNECTOR BODY COMPOSITE (9501), (9501D), (9501E), (9502), (9502A), (9502B), (9502C), (9502D), (9502E), (9502F), P. 120.. .... ..... .... .... ..... .... .... ..... .... .... .. 14.200.CONNECTOR BODY COMPOSITE (9503), (9503D), (9503E), (9504), (9504A), (9504B), (9504C), (9504D), P. 121. .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. 14.201.CONNECTOR BODY COMPOSITE (9505), (9505A), (9505D), (9506), (9506D), (9506E), P. 122.. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. ..
549 550 551 552 553 554 555 556 557 558 559 560 561 562 563 564 565 566 567 568 569 570 571 572 573 574 575 576 577 578 579 580 581
xiii
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.) 14.202.CONNECTOR BODY COMPOSITE (9506), (9506D), (9506E), (9506F), (9507), (9507A), (9507C), P. 123. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. 14.203.CONNECTOR BODY COMPOSITE (9507A), (9507B), (9507C), (9507K), (9508), P. 124. . . . . 14.204.CONNECTOR BODY COMPOSITE (9508), (9508D), (9508E), (9508F), (9509), (9509A), (9509C), P. 125. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. 14.205.CONNECTOR BODY COMPOSITE (9509B), (9509P), (9510), (9510A), P. 126. . . . . . . . . . . . . . . . 14.206.CONNECTOR BODY COMPOSITE (9510M), (9511), (9511A), (9512), (9512A), (9513), P. 127.. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. 14.207.CONNECTOR BODY COMPOSITE (9514), (9515), (9515C), (9515A), (9515B), (9515D), (9516), P. 128.. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. 14.208.CONNECTOR BODY COMPOSITE (9781F), (9782M), (9783M), (9783F), (9784M), P. 129... 14.209.CONNECTOR BODY COMPOSITE (9519), (9520), (9521), (9522), (9523), (9524), (9525), (9526), P. 130. ... .. ... ... .. ... ... ... .. ... ... ... .. ... ... .. ... ... ... .. ... ... ... .. ... ... .. ... ... ... 14.210.CONNECTOR BODY COMPOSITE (9527), (9528), (9529), (9532), (9534), (9535), (9536), (9537), P. 131. ... .. ... ... .. ... ... ... .. ... ... ... .. ... ... .. ... ... ... .. ... ... ... .. ... ... .. ... ... ... 14.211.CONNECTOR BODY COMPOSITE (9538), (9601D), (9602B), (9603D), (9604A), (9611), (9612), (9613), P. 132.. .. ... .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. ... .. .. .. 14.212.CONNECTOR BODY COMPOSITE (9614), (9635), (9715F), (9715M), (9716M), (9716F), P. 133. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . 14.213.CONNECTOR BODY COMPOSITE (9718), (9736), (9737), (9737A), (9768), (9769M), P. 134.. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. 14.214.CONNECTOR BODY COMPOSITE (9770M), (9770F), (9773), (9773A), (9773B), (9779F), (9779F1), P. 135. .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. 14.215.CONNECTOR BODY COMPOSITE (9780), (9780M) (9780M1), (9781F), (9782M), (9783M), (9783F), P. 136. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. 14.216.CONNECTOR BODY COMPOSITE (9784M), (9789F), (9789FA), (9790M), (9790MA), P. 137.. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. 14.217.CONNECTOR BODY COMPOSITE (9800F), (9800M), P. 138... ... ... ... ... ... ... ... ... ... ... ... 14.218.CONNECTOR BODY COMPOSITE (9801M), (9801F), P. 139... ... ... ... ... ... ... ... ... ... ... ... 14.219.CONNECTOR BODY COMPOSITE (9811), (9812), (9813), P. 140... ...... ..... ..... ...... ..... . 14.220.CONNECTOR BODY COMPOSITE (9814), (9815), (9816), P. 141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.221.CONNECTOR BODY COMPOSITE (9830), (9832), (9865F), (9865M), P. 142. . . . . . . . . . . . . . . . . 14.222.CONNECTOR BODY COMPOSITE (9900), (9901), (9902), P. 143. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.223.CONNECTOR BODY COMPOSITE (9902), (9911), (9912), P. 144... ...... ..... ..... ...... ..... .
xiv
582 583 584 585 586 587 588 589 590 591 592 593 594 595 596 597 598 599 600 601 602 603
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INSTRUCTIONS AND CHARTS (CHAPTER 2) 2.1. ABBREVIATIONS, P. 1 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ABBREVIATIONS
NAVISTAR, INC.
ABBREVIATION
CHK
DESCRIPTION
ABBREVIATION
DESCRIPTION
ABBREVIATION
DESCRIPTION
ACCESS
ACCESSORY
CUR
CURRENT
PRESS
PRESSURE
AC
AIR CONDITIONING
DPNL
DASHPANEL
RAD
RADIO
AIR CLNR
AIR CLEANER
DFTR
DEFLECTOR
RR
REAR
ALT
ALTERNATOR
DFR
DEFROSTER
RLY
RELAY
AC
ALTERNATING CURRENT
DEG
DEGREE
RES
RESISTOR
AFTR
AFTERTREATMENT
DIAG
DIAGRAM
R
RIGHT
AMM
AMMETER
DSL
DIESEL
RTR
ROTOR
AMP
AMPERE
DIFF
DIFFERENTIAL
SNSR
SENSOR
AMP HR
AMPERE HOUR
DIMR
DIMMER
SHLD
SHIELD
AMPL
AMPLIFIER
ELEC
ELECTRICAL
SHFT
SHIFTER
ARM
ARMATURE
ELEX
ELECTRONICS
SLPR
SLEEPER
ARSR
ARRESTER
ENG
ENGINE
SLV
SLEEVE
ASSY
ASSEMBLY
EXH
EXHAUST
SPKR
SPEAKER
AUX
AUXILIARY
FL
FLUID
SPR
SPRING
B/U
BACK-UP
FWD
FORWARD
STD
STANDARD
BTRY
BATTERY
FR
FRONT
STRG
STEERING
BM
BENCHMARKING
FREQ
FREQUENCY
STLITE
SATELLITE
BLK
BLOCK
GA
GAUGE
SUNSH
SUNSHADE
BOOS
BOOSTER
GEN
GENERATOR
SW
SWITCH
BOT
BOTTOM
GND
GROUND
SYS
SYSTEM
BK
BRAKE
HARN
HARNESS
TACH
TACHOMETER
BRKR
BREAKER
HDLP
HEADLAMP
TEMP
TEMPERATURE
BRTHR
BREATHER
HTD
HEATED
TERM
TERMINAL
BRI
BRIGHT
HT TR
HEAT TREAT
THROT
THROTTLE
BUZ
BUZZER
HTR
HEATER
THRU
THROUGH
CA
CABLE
HP
HORSEPOWER
TRLR
TRAILER
CD
CANDELA
HYD
HYDRAULIC
XDCR
TRANSDUCER
CP
CANDLEPOWER
ID
IDENTIFICATION XFER
TRANSFER
CAP
CAPACITOR
IGN
IGNITION
XFMR
TRANSFORMER
CAT
CATERPILLAR
ILLUM
ILLUMINATION
XSTR
TRANSISTOR
CHAS
CHASSIS
IND
INDICATOR
XMSN
TRANSMISSION
CH
CHOKE
INST
INSTRUMENT
XMTR
TRANSMITTER
CIRC
CIRCUIT
INT
INTERMITTENT
TRK
TRUCK
CLK
CLOCK
L
LEFT
UPR
UPPER
CW
CLOCKWISE
LT
LIGHT
VLV
VALVE
CLSTR
CLUSTER
LTR
LIGHTER
VERT
VERTICAL
CL
CLUTCH
LWR
LOWER
VM
VOLTMETER
COL
COLUMN
MAG
MAGNET
VOL
VOLUME
COMM
COMMUTATOR
MOD
MODULATOR
WSHR
WASHER
CMPNT
COMPONENT
MDL
MODULE
WHL
WHEEL
CPRSR
COMPRESSOR
MOT
MOTOR
WDO
WINDOW
CONN
CONNECT
MTD
MOUNTED
WSHLD
WINDSHIELD
CONT
CONTINUED
NEG
NEGATIVE
WPR
WIPER
CSL
CONSOLE
N/
NOT WITH
W/
WITH
CONT
CONTACT
NO.
NUMBER
W/O
WITHOUT
CONT
CONTROL
PASS
PASSENGER
CONV
CONVERTER
POSN
POSITION
CLR
COOLER
POS
POSITIVE
CTSY
COURTESY
POT
POTENTIOMETER
CRUS
CRUISE
PWR
POWER
DATE
0486 30DEC11
CHANGE
TITLE WAS CIRCUIT
REV
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
61802Y
Figure 1
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058095
SHEET
001
Abbreviations
1
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.2. ACRONYMS, P. 2 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ACRONYMS
NAVISTAR, INC.
DESCRIPTION
DESCRIPTION
ACRONYM ABS
INJECTOR DRIVE MODULE
IDM
ANTENNA COMMUNICATION UNIT
ACU
INPUT/OUTPUT
I / O
ALTERNATING CURRENT
AC
IMCT
AXLE TO BACK OF CAB
AC
INTEGRATED MOBILE COMMUNICATIONS TERMINAL INSTRUMENT PANEL
I/P
AXLE TO FRAME
AF
ACCELERATOR PEDAL MODULE
APM
INDEPENDENT POWER TAKE-OFF
IPTO
ACCELERATOR POSITION SENSOR
APS
LIGHT COMMERCIAL TRANSMISSION
LCT
AUXILIARY POWER UNIT
APU
MEDIUM DUTY
MD
AUTOMATIC TRACTION CONTROL
ATC
MALFUNCTION INDICATION LAMP
MIL
AUDIO VIDEO INTERFACE
AVI
MULTIPLEX SWITCH MODULE
MSM
BRAKE HORSEPOWER
BHP
PYROMETER AMMETER MODULE
PAM
BACK OF CAB
BOC
PROGRAMMABLE LOGIC CONTROLLER
PLC
CITIZEN BAND
CB
POWER TAKE-OFF
PTO
COLD CRANKING AMPERES
CCA
PULSE WIDTH MODULATION
PWM
REAR AXLE
RA
RADIO FREQUENCY
RF
ROLL STABILITY PROGRAMM
RSP
SEVERE SERVICE
SS
TRANSMISSION CONTROL MODULE
TCM
CLEAN POWER ELECTRICAL CONNECTOR CEC
CHK
CAB OVER ENGINE
COE
DIRECT CURRENT
DC
DRIVER CONTROL MODULE
DCM
DIGITAL DATA LINK
DDL
DIESEL OXIDATION CATALYST INLET TEMPERATURE
DOCT
DIESEL PARTICULATE FILTER
DPF
TERRESTRIAL COMMUNICATION UNIT TCU
DIESEL TURBOCHARGED
DT
DAY TIME RUNNING LIGHTS
DTRL
ELECTRONIC CONTROL MODULE
ECM
ELECTRONIC CONTROL UNIT
ECU
EXHAUST GAS RECIRCULATION
EGR
EXHAUST GAS TEMPERATURE
EGT
ELECTRO MAGNETIC INTERFACE
EMI
END OF FRAME
EOF
ELECTRIC TRAILER BRAKE
ETB
FRONT AXLE
FA
FRONT END
FE
FRONT OF DASH
FOD
FULL POWER BRAKE
FPB
GLOBAL POSITIONING SYSTEM
GPS
HYDRAULIC CONTROL UNIT
HCU
HEAVY DUTY
HD
HEAVY DUTY DIESEL
HDD
HIGH PERFORMANCE TRUCK
HPT
HEATING, VENTILATION, AND AIR CONDITIONING
HVAC
DATE
0486 30DEC11
CHANGE
TITLE WAS CIRCUIT
REV
B
REFERENCE
82357E
TERRESTRIAL MOBILE COMMUNICATIONS TERMINAL
TMCT
THERMAL OVERCRANK PROTECTION
TOCP
THROTTLE POSITION SENSOR
TPS
ZERO VOLT REFERENCE
ZVR
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
61802Y
Figure 2
2
ACRONYM
ANTILOCK BRAKING SYSTEM
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
Acronyms
PART NO.
AE08058095
SHEET
002
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CIRCUIT DIAGRAM INSTRUCTIONS
NAVISTAR, INC.
A - SWITCH AND RELAY POSITIONS AS SHOWN ON CIRCUIT DIAGRAMS INDICATE NORMAL POSITION WITH IGNITION OFF UNLESS OTHERWISE NOTED.
B - MULTIPLE CONNECTIONS ARE DISPLAYED ON SCHEMATIC AS SHOWN WITH R/D NUMBER & CAVITY NUMBER. REFER TO CONNECTOR COMPOSITE FOR MORE INFORMATION CAVITY NUMBER
R/D NUMBER
86
30
R/D NUMBER
CAVITY NUMBER
B 12-A
87 87A
A SWITCH, MECHANICAL
SOLENOID
D
AND/OR
C
B
A
12
85 SINGLE IN-LINE CONNECTORS DISPLAYED AS SHOWN BELOW WITHOUT R/D NUMBER
RELAY - SUPPRESSED
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.
LOCATION / CIRCUIT NUMBER WIRE GAUGE / WIRE COLOR
A F1
+ LOCATION IN FUSE / CIRCUIT BREAKER CONNECTION
VOLTMETER
PRINTED CIRCUIT IN INSTRUMENT CLUSTER
-
A
B
20A FUSE RATING
B
F2 20A
D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT DISTRIBUTING CURRENT TO TWO CIRCUITS.
SPLICE
E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS. A12 B
A
EXTERNAL WIRE CONNECTIONS
A12A D
PIGTAIL
WIRE CONNECTION A
C
B
A128 S
IGN OFF
F18
ACC BUSSED CONTACT
A
20A
16RD
B
F19 20A
16WH
BATT INTERNAL CONNECTION
KEY SWITCH (1101M)
BODY CONTROLLER (1602)
F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT).ANY INDIVIDUAL GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT 32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE) 11-G 11-GA 11-GB
R32-G R32-GA R32-GB SUFFIX BEGINNING WITH G INDICATES A GROUND CIRCUIT
COMMON GROUND CIRCUIT NUMBER
LOCATION INDIVIDUAL GROUND CIRCUIT NUMBER
SUFFIX BEGINNING WITH G INDICATES A GROUND CIRCUIT
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED
CHK
DATE
0486 30DEC11
CHANGE
REV
TITLE WAS CIRCUIT
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
61802Y
Figure 3
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058095
SHEET
003
Circuit Diagram Instructions
3
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CIRCUIT NUMBER IDENTIFICATION AND COLOR
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
CIRCUIT NUMBER
COLOR
1
LTBL
2
RD
3
DESCRIPTION ALTERNATOR - FIELD ALTERNATOR - CHARGE
DKBL
SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
GY
SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
DKBL
SERIAL / DATA COMMUNICATION J1922 (+)
GY
SERIAL / DATA COMMUNICATION J1922 (-)
YL
SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (+)
GN
SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (-)
6
GY
LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
7
RD
ALTERNATOR - RESISTANCE
4
5
8 9
GY
LOW VOLTAGE ELECTRONIC GROUND
10
WH
CHASSIS / ENGINE GROUND
11
WH
CAB / SLEEPER GROUND
12
LTBL
ACCESSORY FEED
PK
IGNITION FEED
BK
IGNITION FEED (BODY BUILDER CONNECTOR)
14
RD
BATTERY FEED
15
RD
KEY SWITCH FEED
17
PK
STARTER CONTROL
18
PK
GLOW PLUG / PREHEATER
19
GY
ENGINE SHUTDOWN
20
LTGN
21
TN
COLD START CONTROLS (ETHER)
22
TN
TIRE PRESSURE MONITORING / CONTROL
23
TN
ENGINE FAN / SHUTTERS
24
GY
ENGINE EXHAUST BRAKE
25
TN
PYROMETER
26
TN
AMMETER
27
TN
VOLTMETER
28
TN
INSTRUMENTS AND GAUGES
29
TN
ENGINE WATER TEMPERATURE
30
TN
ENGINE OIL TEMPERATURE
31
TN
TRANSMISSION OIL TEMPERATURE
32
TN
AXLE OIL TEMPERATURE
33
TN
ENGINE OIL LEVEL
34
TN
COOLANT LEVEL
35
TN
ENGINE OIL PRESSURE
36
TN
FUEL LEVEL
37
TN
FUEL PUMP
38
GY
LIFT AXLE
39
GY
AIR DRYER HEATER
40
GY
LOW AIR PRESSURE WARNING
13
16
CHK
DATE
0486 30DEC11
CHANGE
TITLE WAS CIRCUIT
REMOTE POWER MODULE
REV
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
Figure 4
4
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058095
Circuit Number Identification and Color
SHEET
004
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
CIRCUIT NUMBER
COLOR TN
AIR TEMPERATURE
42
GY
FRONT AXLE ENGAGED
43
GY
POWER DIVIDER LOCK (PDL) WARNING
44
GY
PARK BRAKE WARNING
45
LTGN
46
GY
POWER TAKEOFF WARNING
47
GY
SPEEDOMETER
48
GY
TACHOMETER
49
GY
DIFFERENTIAL LOCK WARNING
50
YL
LIGHT SWITCH FEED
51
YL
DIMMER SWITCH FEED
52
YL
HEADLIGHT HI - BEAM
53
YL
HEADLIGHT LO - BEAM
54
BN
PARKING / MARKER LIGHTS
55
OR
TURN SIGNAL - FEED
OR
TURN SIGNAL LIGHTS - LEFT
YL
TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
OR
TURN SIGNAL LIGHTS - RIGHT
56
57
ANTITHEFT WARNING
LTGN
TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
58
BN
CLEARANCE / IDENTIFICATION LIGHTS
59
GY
SOLENOID
60
OR
HAZARD LIGHTS
61
GY
AIR SUSPENSION
62
DKBL
PANEL LIGHTS
63
DKBL
COURTESY / DOME LIGHTS
64
YL
FOG / DRIVING LIGHTS
65
OR
CAB REAR FLOOD LIGHTS
66
YL
DAYTIME RUNNING LIGHT
67
GY
OBSTACLE AVOIDANCE / REMOTE SENSOR
68
BN
TAIL LIGHTS
69
BN
LICENSE PLATE LIGHT
OR
STOP LIGHTS
RD
STOP LIGHTS (BODY BUILDER CONNECTION)
OR
BACKUP - LIGHTS
70
71
CHK
DESCRIPTION
41
LTBL
BACKUP - LIGHTS (BODY BUILDER CONNECTION)
72
OR
73
LTGN
PWM
74
LTGN
HEATER RECIRC MOTOR
75
LTGN
HEATER BLOWER MOTOR
76
LTGN
AUXILIARY FAN
77
LTGN
AIR CONDITIONER
78
LTGN
MIRRORS - HEATED, MOTORIZED
79
GY
SEAT BELTS
80
BK
SLEEPER BOX RELAY - FEED
DATE
0486 30DEC11
TRAILER AUXILIARY FEED - BATTERY
CHANGE
REV
TITLE WAS CIRCUIT
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
Figure 5
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONEATAR DATE
09MAR09
PART NO.
AE08058095
SHEET
005
Circuit Number Identification and Color (Cont.)
5
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
NAVISTAR, INC.
CIRCUIT NUMBER
COLOR
81
LTGN
POWER DOOR LOCKS
82
GY
WINDSHIELD WIPER
83
LTGN
POWER WINDOWS
84
LTGN
CIGAR LIGHTER
85
GY
86
LTGN
87
GY
WINDSHIELD WASHER
88
LTGN
CLOCK / HOURMETER
89
VT
AIR BAG
90
GY
HYDRAULIC BRAKE PUMP
91
VT
INTERCOMMUNICATION
92
TN
TRANSMISSION CONTROLS - ELECTRONICS
93
TN
AXLE SHIFT CONTROL
94
GY
ANTILOCK BRAKE SYSTEM
95
TN
EXHAUST EMISSION
96
YL
SNOW PLOW LIGHTS / CRUISE CONTROLS
97
VT
ENGINE CONTROLS - ELECTRONIC
98
BK
DATALINK AND DIAGNOSTICS
99
VT
ACCELERATOR POSITION SENSOR (APS)
100
GY
AIR HORN (ELECTRIC SOLENOID ACTUATED)
101
TN
BRAKE APPLICATION AIR
102
YL
FLASH TO PASS
103
LTGN
BODY BUILDER AUXILIARY FEED
104
DKBL
REMOTE START / STOP
105
LTGN
HEATED SEATS
106
OR
HIGH VOLTAGE ALTERNATOR AC CHARGE
107
GY
INSTRUMENT CLUSTER ELECTRONIC FEED (5V)
108
GY
BRAKE PAD WEAR SENSOR
109
GY
BRAKE STROKE / SLACK ADJUSTER
110
GY
INSTRUMENT CLUSTER ELECTRONIC GROUND
111
TN
FUEL FILTER RESTRICTION TRANSDUCER
112
GY
LIFT GATE
DESCRIPTION
HORN RADIO - ENTERTAINMENT / CLOCK
PREFIX
CHK
DATE
0486 30DEC11
LOCATION
A
CAB - INSTRUMENT PANEL MODULE
B
CAB - DRIVER CONTROL MODULE
C
CAB - HEADER / CLEARANCE LIGHTS
D
CAB - ROOF / REAR PANEL
E
CAB - LEFT DOOR / DOORS
F
CAB - RIGHT DOOR / DOORS
H
CAB - SLEEPER
J
CAB - DASH (OUTSIDE)
K
ENGINE / RADIATOR
L
TRANSMISSION
M
CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
N
CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR XMBR)
P
CHASSIS / WHEEL BASE SECTION
R
CHASSIS / SUSPENSION / REAR AXLE / AXLES
S
CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS
T
TRAVEL DOORS
U
HOOD MTD HEADLIGHTS / MARKER LIGHTS
V
SLEEPER ROOF / BACK PANEL WIRING
W
WARDROBE CABINET WIRING
CHANGE
REV
TITLE WAS CIRCUIT
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
Figure 6
6
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058095
Circuit Number Identification and Color (Cont.)
SHEET
006
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.7. LAMP BULB CHART, P. 7 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
LAMP BULB CHART
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
CANDLE POWER OR WATT
BULB TRADE NUMBER
32 CP
TL40204
CLEARANCE & IDENTIFICATION
3 CP
N/A
COURTESY LIGHT
2 CP
193
CAB DOME LIGHT
12 WATT
211-2
BULB APPLICATION BACK-UP LIGHT (SUPER 40)
SLEEPER DOME LIGHT (FLUORESCENT)
15 WATT
F15T8CW
FOG LIGHT
100 WATT
4921-1
MAP LIGHT
3 CP
211-2
SIDE MARKER / TURN LIGHT
27 WATT
STOP, TURN AND TAIL LIGHT (SUPER 40)
32/2
65 WATT
HEADLIGHTS, LOW BEAM
55 WATT
9006
27 / 8 WATT
3357AK
SIDE MARKER (FRONT)
BOC WORK LIGHT (DAY CAB)
194
2 CP
TL1508
35 WATT
4411
WORK LIGHTS (IN SLEEPER BACK PANEL) LUGGAGE COMPARTMENT LIGHT
15 CP
1003
12 WATT
211-2
READING LIGHT ACCENT LIGHT
15 CP
912
12 WATT
211-2
SLEEPER FLOOR LIGHT
CABINET / WARDROBE LIGHT
DATE
CHANGE
TITLE WAS CIRCUIT
REV
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
61802Y
Figure 7
9005
4 WATT
LICENSE PLATE LIGHT (SUPER 40)
CHK
TL40248R
HEADLIGHTS, HIGH BEAM
FRONT MARKER / TURN LIGHT
0486 30DEC11
3156
CP
2 CP
193
5 WATT
7575
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058095
SHEET
007
Lamp Bulb Chart
7
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
RELAY FUNCTION AND WIRING GUIDE
NAVISTAR, INC.
RELAY VIEWED FROM INSERTION END
MINIATURE - ISO (1)
RELAY SCHEMATIC
ENERGIZING COIL 86 NORMALLY CLOSED CONTACT
87A
30
NORMALLY OPEN CONTACT
87 85
COMMON CONTACT ENERGIZING COIL
MINIATURE - 280 (1) 30
86
86
30
87 85
87A
87
87A
85
MICRO - 280 (1) 86
30
85
87A
87
MICRO - ISO (1) NORMALLY OPEN CONTACT
ENERGIZING COIL 2 NORMALLY CLOSED CONTACT
5
1
3
3
4 5 1
ENERGIZING COIL
COMMON CONTACT
4
2
MICRO - 4 PIN (1) 30
86
85
87 86
MINI MICRO - 4 PIN (2)
30
87 30
86
85
87
85
NOTES : 1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR 2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR
CHK
DATE
0486 30DEC11
CHANGE
TITLE WAS CIRCUIT
REV
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
61802Y
Figure 8
8
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058095
Relay Function and Wiring Guide
SHEET
008
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.9. SCHEMATIC SYMBOL CHART, P. 9 ELECTRICAL CIRCUIT CHAPTER DIAGRAM
NAVISTAR, INC
2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
SCHEMATIC SYMBOL CHART
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
DESCRIPTION
SYMBOL
F
D
E
A
C
DESCRIPTION
SYMBOL
B
AMMETER
-
+
ACCEL PEDAL POSN SENSOR
IDLE THROTTLE
+ E
F
C
D
A
B
ACCEL PEDAL POSN SENSOR
BLUNT CUT CIRCUIT
A A
BATTERY
-
B
BUSBAR
C
B
AIR DRYER
CIGAR LIGHTER
ALARM TYPE 1
TYPE 2 OR 3
A
A
B
CIRCUIT BREAKER
B
R
G
ALTERNATOR
B
DIODE
CHK
DATE
0486 30DEC11
CHANGE
REV
TITLE WAS CIRCUIT
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
61802Y
Figure 9
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
19AUG09
PART NO.
AE08058095
SHEET
009
Schematic Symbol Chart
9
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10 NAVISTAR, INC
ELECTRICAL CIRCUIT CHAPTER DIAGRAM
2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
SCHEMATIC SYMBOL CHART (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
SYMBOL
DESCRIPTION
DESCRIPTION
SYMBOL
DIODE, LIGHT EMITTING
HORN
FAN SOLENOID BATT
KEY SWITCH OFF IGN
S B
A
FEMALE TERMINAL
D
ACC C
FUSE
S
I
S A
I
OFF
S A
OFF
S
I
A
OFF
I
KEY SWITCH, COMPLEX
A
OFF
FUSIBLE LINK F
B
A
C
E
FUSES W/ BUSBAR LIGHT W/ SWITCH
GROUND N/ STUD
LIGHT, DOUBLE FILAMENT
HEATER
HOLDER, FUSE W/ BUSBAR
CHK
-
DATE
-
CHANGE
TITLE WAS CIRCUIT
REV
B
REFERENCE
82357E
LIGHT, SINGLE FILAMENT
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
61802Y
Figure 10
10
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
19AUG09
PART NO.
AE08058095
Schematic Symbol Chart (Cont.)
SHEET
010
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
SCHEMATIC SYMBOL CHART (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
DESCRIPTION
SYMBOL
DESCRIPTION
SYMBOL
MALE TERMINAL
RESISTOR
B
A
MOTOR
SENDER - FUEL, OIL, TEMP, WATER C
PASS THRU CONNECTION SENSOR, PRESSURE. ABS 6
PRESSURE SWITCH
SENSOR, MAGNETIC 86
30 RELAY, FIVE TERMINAL 87 87A
85
86
30
RELAY, FOUR TERMINAL
SENSOR, YAW
87 85
SOLENOID
B1 RELAY, LATCHING
B2
SOLENOID W/ DIODE
CHK
DATE
0486 30DEC11
CHANGE
TITLE WAS CIRCUIT
REV
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
61802Y
Figure 11
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058095
SHEET
011
Schematic Symbol Chart (Cont.)
11
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
SCHEMATIC SYMBOL CHART (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
DESCRIPTION
SYMBOL
DESCRIPTION
SYMBOL
SWITCH, PUSH BUTTON
SPEAKER
120 OHMS
A
SPLICE
TERMINATING RESISTOR
C
STUD
B
M
THERMOSTAT
G
VALVE, ETHER BOTTLE
S
S
B
A
START MOTOR W/ TOCP
B
S
B A VALVE, MODULATOR C
SWITCH, MECHANICAL (NORMALLY OPEN)
A
THERMISTOR SWITCH, MECHANICAL (NORMALLY CLOSED)
B
CHK
DATE
CHANGE
0486 13JAN12 TITLE WAS CIRCUIT
REV
C
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM PROSTAR.
61802Y
Figure 12
12
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058095
Schematic Symbol Chart (Cont.)
SHEET
012
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12 VOLT POWER DISTRIBUTION (CHAPTER 3) 3.1. BATTERY FEED, P. 1 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BATTERY FEED
NAVISTAR, INC.
A14HF 12RD
A70BF 14RD
FUSE F6-B (1015) A3 B3
PTO RELAY (1020)CH10_17
A75WA 14RD
WEBASTO HEATER MODULE (5236) CH12_12,13,14
15A FUSE F11-C (1020) F3 E3
A14HA 12RD
BATTERY FEED CH3_02,04
5A
A75T 18LTGN
ENGINE PRE HEAT / NO IDLE HEAT - VALVE #1B RELAY (1115M / 1018) CH12_06,10
@A75TR 18LTGN
NO IDLE HEAT CONTROL (1017) CH12_10
FUSE F3-D (1012) C4 D4
20A FUSE F3-B (1012) D2 A14HB C2 12RD
BATTERY FEED CH3_02
CH3_03
BATTERY FEED CH3_02
A14HD 12RD
A14HC 12RD
20A FUSE F7-D (1016) E4 F4
(A58J)
TRAILER MARKER LIGHT RELAY (1012) CH9_13
(A68J)
TRAILER TAIL LIGHT RELAY (1012) CH9_13
(A70J)
TRAILER STOP LIGHT RELAY (1016) CH9_13
30A W/ WABCO ABS
FUSE F8-B (1017) E2 F2
A94AY 14GY
A14HE 12RD
15A/30A
WABCO ABS CONTROLLER (1420) CH10_13
A94AY 12GY
ABS #1 (1400) CH10_07 W/ BENDIX ABS HVAC CONTROLLER (1200) CH12_02
A14FB 12RD
A14FD 12RD
A14F 8RD
A14FF 12RD
A14 4RD FUSE HOLDER W/ DOUBLE 100A FUSE (1001/ 1000B)
A14FE 12RD
A14J 8RD
2RD
F2
FUSE F1-B (1010)
A14FC 12RD
A14 6RD
E2
A14FA 12RD
A14K 8RD
A14T 8RD
A14H 8RD
**A14X 6RD
*A14W 6RD
5A
FUSE F2-A (1011) F1 E1
FUSE F2-E (1011) C1 D1 10A
-
D1
C1
BATTERY GND (ON LEFT SIDE OF FRAME RAIL)
A14JE 12RD
REMOTE RADIO (5303) CH4_32,33
A75 12LTGN
HVAC LPM (1220) CH12_03
GAUGE CLUSTER #1 (1500) CH8_10, CH9_16
A14EE 16RD
IGNITION SWITCH (1100M) CH3_05,09 CH5_01,02
A98H 18BK
DIAGNOSTIC CONNECTOR (1650) CH3_10,11,18,20
A94TC 12GY
FUSE F8-D (1017)
A14JD 12RD
A86AF 18LTGN
A15 18RD
10A
E4
F4
TRAILER RIGHT TURN RELAY (1011) CH9_13 RADIO CONNECTOR (1300) CH4_18
30A
A14JB 12RD
BATTERY
TRAILER LEFT TURN RELAY (1011) CH9_13
A86P 18LTGN
FUSE F6-A (1015) A4 B4
15A
A14JC 12RD
+
(A56J)
15A
FUSE F2-C (1011) E3 F3 (A57J) 15A
FUSE F3-A (1012) BLOCK TYPE FUSE 200A
IGNITION RELAY #1 (1011 / 1013) CH3_05
FUSE F2-G (1011) C3 D3
A14JA 12RD
A75D 18LTGN
AUXILIARY TRAILER RELAY (1016) CH10_06
A94TV 12GY 30A A94T FUSE F8-H (1017) 12GY A4 B4 A97VT 12PL 15A
FUSE F8-H (1017) A2 B2 15A
TRAILER ABS ECU (1017) CH10_06 ABS TRAILER SOCKET (9902) CH10_06 EGR VALVE RELAY (1020) CH7_06,30 MOBILEYE POWER (382) CH4_40
A14A 18RD
* DUAL BATTERY FEED N/ LOAD SHEDDING ** DUAL BATTERY FEED W/ LOAD SHEDDING @ W/ NO IDLE HEAT ONLY CHK
012
CHANGE
DATE
10MAY13
ADDED REFERENCE FOR
REV
G
REFERENCE
92070B
DRAWN
300422 RELEASE NO.
CIRC A97VT.
61802Y
Figure 13
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058096
SHEET
001
Battery Feed
13
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.2. BATTERY FEED (CONT.), P. 2
Figure 14
14
Battery Feed (Cont.)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.3. BATTERY FEED (CONT.), P. 2A CHAPTER 3 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BATTERY FEED (CONT)
NAVISTAR, INC.
W/2010 LH-FUSE BLOCK
FUSE F9-R (1018)
A14RA 12RD
D2
C2
A72A 12OR A14BA 14RD A14SC 12RD A72AD 12OR
25A/10A
FUSE F2-K (1011)
C2
BATTERY FEED CH3_1A
LOAD SHEAD B2 STUD (1009) CH3_3A
CH3_3A
CUSTOMER ACCESSORY CONTROL SPARE '2' (1113M) CH4_27A
A14SA 18RD
A14W 6RD
A14N 8RD A14R 8RD
CUSTOMER ACCESSORIES #1 (1017) CH4_26A
A14SB 18RD
5A
A14KF 12RD A14KK 12RD
A14KD 12RD
A14K 8RD
A14KC 12RD
5A
FLOOR LIGHT RELAY (1015) CH9_17B,17C
A63JV 18DKBL
5A FUSE F2-R (1011) A3
CUSTOMER ACCESSORY CONTROL SPARE '1' (1112M) CH4_26A
A14CB 18RD
FUSE F2-B (1011) H2 G2
A14KA 12RD
A14M 8RD
A14CA 12RD A14CK 12RD
FUSE F9-L (1018) C3 D3
A14KB 12RD
A14Y 6RD
SLEEPER POWER (5000A) CH13_01,02,04 CH12_12,12A CH9_18,19,24 CH4_19A
A14SAC 12RD
30A
A14NE 12RD
IVS POWER CONN (1982) CH3_19
A14VA 10RD
D2
FUSE F9-T (1018) A4 B4
A14RC 12RD
AUXILIARY TRAILER RELAY (1017) CH9_16B
A14FDU 16RD
30A A14RD 12RD
PARK BRAKE PRESSURE SWITCH (8454) CH10_06A,23
A14CM 12RD
FUSE F9-K (1018) A14RB 12RD
FUEL HEATER RELAY (1019) CH8_05A
A19V 16GY A72E 18OR
A3 20A B3
SECONDARY INSTRUMENT CLUSTER (1502) CH8_11
A14EF 18RD
B3
ACCESSORY FEED RELAY (1012) CH3_9A
FUSE F2-C (1011) G3 H3
A86P 14LTGN
15A
FUSE F2-L (1011) C3 D3 15A
FUSE F2-N (1011) A1 B1 15A
AUX POWER SOURCE (1901) CH4_02
CIGAR LIGHTER (1903) CH4_02
A84 14LTGN
QUALCOMM TMCT (1923) CH4_09
A14ED 18RD
FUSE F2-G (1011) A14NK 16RD
CHK
-
DATE
-
CHANGE
INITIAL RELEASE.
E3
REV
A
REFERENCE
92715R
DRAWN
NAME
23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
92715R
Figure 15
PEOPLENET CONN (1938M/1934M)
A14EA 14RD F3
DATE
PART NO.
09SEP14
AE08058096
SHEET
02A
Battery Feed (Cont.)
15
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.4. BATTERY FEED (CONT.), P. 3 CHAPTER 3 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BATTERY FEED (CONT)
NAVISTAR, INC.
TRIPMASTER HEADLIGHT INPUT RELAY (1019) CH09_07
A14CH 12RD FUSE F7-E (1016) A1
B1
A14ND 12RD
A75C 10LTGN
30A
FUSE F7-H (1016) B4 A4
A14NA 12RD
30A
FUSE F10-D (1019) E4 F4
A14NH 12RD
A14VB 10RD
A14SBC 12RD
AUX HEATER / SLEEPER BLOWER (5009 / 1215) CH12_10 AMPLIFIER CONN IP / SLEEPER POWER (5313 / 5000) CH13_03,06,07 CH4_19, CH12_05,09,11, CH7_15 W/ CUSTOMER ACCESSORY CUSTOMER ACCESSORIES #2 RELAY (1019) CH4_27
30A/10A CUSTOMER ACCESSORIES #2 RELAY (1018 / 1019) CH4_24
A14CL 12RD
W/ BEACON LIGHT W/ PRODUCTIVITY DISPLAY
A14N 8RD CH3_02 A14M 8RD
F2
E2
A14NF 12RD
A14SE 18RD
W/ PRODUCTIVITY DISPLAY & TIRE PRESSURE MONITOR
FUSE F7-F (1016) A2
B2
TPMS CONTROLLER (8952) CH10_01 VEHICLE INFOMATION DISPLAY (1550) CH4_23
A22D 18TN
5A
A14MD 12RD
VEHICLE INFOMATION DISPLAY (1550) CH4_23
A14SE 18PK
FUSE F11-B (1020)
A14MA 12RD
IGNITION RELAY #2 (1012 / 1014) CH3_05
A14MC 12RD
IGNITION RELAY #3 (1012 / 1014) CH3_05
A65BD 16OR
15A
FUSE F8-A (1017) E1 F1
A14NJ 12RD
A14U 16RD
10A
FUSE HOLDER W/ DOUBLE 100A FUSE (1000)
BATTERY
2RD
+
200A
2
A14LA 18RD
F6
LOAD SHEDDING ON
3
A14LB 18RD
F7
LOAD SHEDDING OFF
1
A14-GLM 18WH
A
B2 4
A11-GAA 14WH
A14-GLN 18WH
CHANGE
REV
ADDED CIRC A14CH AT
E
NEGATIVE STUD (1004) (LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
CH3_02 REFERENCE
92447S
DRAWN
300422 RELEASE NO.
FUSE F7-E.
61802Y
Figure 16
16
BATTERY GND (ON LEFT SIDE OF FRAME RAIL)
A14-GAC 18WH
A14Y 8RD
0488 20MAY14
-
BODY CONTROLLER #J4 (1601)
LATCHING RELAY (1007)
DATE
VEHICLE SENSOR MODULE (8950) CH10_18
BLOCK TYPE FUSE
A14X 6RD
CHK
CUSTOMER WORK LIGHTS (1010) CH9_22, 23
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
PART NO.
09MAR09
Battery Feed (Cont.)
AE08058096
SHEET
003
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.5. BATTERY FEED (CONT.), P. 3A CHAPTER 3 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BATTERY FEED(CONT)
NAVISTAR, INC.
FUSE F9-H (1018)
W/2010 LH FUSE BLOCK A14NC 12RD
F4
E4
POWER DISPLAY (2224-1) CH4_38
A14A 20PK
10A
FUSE F2-P (1011) B2
A2
A14ND 12RD
TRIPMASTER HEADLIGHT INPUT RELAY (1017) CH09_7A
A14CN 12RD
30A
FUSE F2-F (1011) E2 F2
A14NA 12RD
30A
IP / SLEEPER POWER (5000-42) CH13_03,06 CH4_19, CH12_05,09,11,
A14VB 10RD
W/ CUSTOMER ACCESSORY
FUSE F9-M (1018) D4
C4
A14NH 12RD A14N 8RD
A14SBC 12RD
30A/10A A14CL 12RD
CH3_2A
CUSTOMER ACCESSORIES #2 RELAY (1017) CH4_27A
W/ BEACON LIGHT
A14M 8RD
FUSE F9-P (1018) A14MD 12RD
B2
A2
A14MA 12RD
IGNITION RELAY #2 (1012) CH3_05A
A14MC 12RD
IGNITION RELAY #3 (1019) CH3_05A
A65BD 16OR
15A
FUSE F9-G (1018) E3 F3
A14NJ 16RD
A14TA 16RD
30A
FUSE HOLDER W/ DOUBLE 100A FUSE (1000/1002)
CUSTOMER WORK LIGHTS (1020) CH9_22A, 23A
ROOF/TACHOGRAPH (1965-E) CH4_45
BATTERY BLOCK TYPE FUSE
A14X 6RD
2RD
+
200A
-
BODY CONTROLLER #J4 (1601)
A LATCHIN RELAY (1007)
2
A14LA 18RD
3
A14LB 18RD
1
A14-GLM 18WH
B2 4
LOAD SHEDDING ON
F7
LOAD SHEDDING OFF
A14-GAC 18WH
-
DATE
-
CHANGE
INITIAL RELEASE.
A11-GAA 14WH
A14-GLN 18WH
A14Y 6RD CHK
BATTERY GND (ON LEFT SIDE OF FRAME RAIL)
F6
REV
A
NEGATIVE STUD (1004) (LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
CH3_2A REFERENCE
92715R
DRAWN
RELEASE NO.
92715R
Figure 17
NAME
23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
PART NO.
09SEP14
AE08058096
SHEET
03A
Battery Feed (Cont.)
17
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.6. BATTERY FEED (CONT.), P. 4 ELECTRICAL CIRCUIT DIAGRAM CHAPTER
NAVISTAR, INC
3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BATTERY FEED (CONT)
NAVISTAR, INC.
FUSE F2-H (1011) C4
A14KH 12RD
D4
A54XV 16BN
SKIRT LIGHT RELAY (1010) CH9_12
A63BD 18DKBL
MAP LIGHT / DOME (2100) MAP READING LIGHT (2102 / 2103) CH9_03,04
10A FUSE F2-D (1011) E4
F4 10A
FUSE F9-A (1018) CH3_01
A14T 8RD
A14MB 12RD
D1
A14NB 12RD
B1
C1 30A
FUSE F9-E (1018) A1
A81B 12LTGN
DRIVER DOOR POD SIGNAL (3202M) CH4_03
A81C 12LTGN
PASSENGER DOOR POD SIGNAL (3202M) CH4_03
30A
CHK
DATE
0486 30DEC11
CHANGE
REV
TITLE WAS CIRCUIT
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
61802Y
Figure 18
18
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
PART NO.
09MAR09
Battery Feed (Cont.)
AE08058096
SHEET
004
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.7. BATTERY FEED (CONT.), P. 4A CHAPTER 3 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BATTERY FEED(CONT)
NAVISTAR, INC.
W/2010 LH-FUSE BLOCK A14CN 12RD
FUSE F10-K (1019) C2
A14KH 16RD
A54XV 16BN
SKIRT LIGHT RELAY (1019) CH09_12A
A63BD 18DKBL
MAP READING LIGHT (2102 / 2103) CH09_03,04
D2
10A FUSE F4-F (1013) E2
A14KJ 16RD
F2 10A
TRIP MASTER HEADLIGHT INPUT RELAY (1017-C3) CH9_7A
A14KJ 12RD FUSE F10-N (1019) BATTERY FEED CH3_1A
A1
A14KL 12RD
A14T 8RD
B1
A14CSB 16RD A14BLT 14RD
A14KC 12RD
FUSE F4-E (1013) A14MB 12RD
E1
A14NB 12RD
H1
F1
A81B 12LTGN
30A FUSE F4-A (1013) G1
A81C 12LTGN
30A
FUSE F2-N (1011) B1
A1
CUSTOMER ACCESSORIES #2 (1017) CH4_24A DRIVER DOOR POD SIGNAL (3202M) CH04_03
PASSENGER DOOR POD SIGNAL (3202M) CH04_03
A14EF 18RD
QUALCOMM/QUALCOMM DISPLAY (1922/1922M) CH4_13A
A14SD 18RD
ITBI+BATTERY TRIP MASTER (5927) CH9_7A
A14EA 16RD
XATA MODULE (1910A) CH4_16 XATA MODULE (5940) CH4_17 MOTIENT MOBILE MAX POWER (5904) CH4_31 XATA RESISTOR ASSY (1909M) CH4_17
A14EB 18RD
10A
BENDIX LOW ROOF CONN (16B)
A14ED 16RD
QUALCOMM OMNIVISION POWER (1918/1918A/1918B) CH4_29,14A,14B
A14ED 18RD
QUALCOMM IMCT (1920) CH4_12 XATA CONN (5904) CH4_17,31 PEOPLENET (1939/1970) CH4_30A/30B,30D
A14EA 16RD SLEEPER/ IP (1970) CH4_11,14,17,30A
A14ED 18RD A14SD 18RD
CHK
-
DATE
-
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92715R
DRAWN
RELEASE NO.
92715R
Figure 19
NAME
23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
PART NO.
10SEP14
AE08058096
SHEET
04A
Battery Feed (Cont.)
19
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.8. IGNITION FEED – STANDARD REMOTE START / STOP, AUTO START / STOP, P. 5 CHAPTER 3 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
IGNITION FEED - STANDARD REMOTE START / STOP, AUTO START / STOP
W/ THEFT DETERRENT
BODY CONTROLLER #J4 (1601)
W/ REMOTE S/S
A104B 18DKBL
A13XA 18PK
A15 18RD
FUSE F3-A (1012) CH3_01,34
3
2
IGNITION SWITCH (1100M)
86
87A
S
D
B
5
A
1
A13F 16PK
IP / SLEEPER (5000-39) H13F 18DKBL
A13F 18PK
AUTO S/S (4114) CH7_12
REMOTE STOP RELAY (5001) CH7_08
J4
J3
A13FD 18PK
85 IGNITION RELAY #1 (1011 / 1013)
87
30
86 A13-GBK 18WH
RPM J4 (4114) CH07_13
A13X 18PK
W/ STANDARD IGNITION & INTERNATIONAL ENGINE
A4
AVB13-GBK 18WH
FUSE HOLDER W/ BUSBAR CH3_01,34
A3
A11-GKJ 6WH
A14FB 12RD N/ IGNITION RELAY 3 A13FB 12PK
FUSE F5-J, F5-M, F7-G (1014) CH3_07 FUSE F5-K, F5-C (1014) CH3_08
(A13FB)
A13-GFD 18WH
A13FE 18PK
85 W/ IGNITION RELAY 3 87 IGNITION RELAY #2 30 (1012 / 1014)
86 A2
A1 A14MA 12RD
FUSE F11-D (1020) CH3_08 TRAILER ABS ECU RELAY (1017) CH10_06 ABS#1 (1400) CH10_07 WABCO ABS CONTROLLER (1420) CH10_13
A13FF 18PK
(A13FA)
A13-GFE 18WH
N/ IGNITION RELAY 3 TRAILER ABS ECU RELAY (1017) CH10_06
FUSE F5-E, A (1014) CH3_07,08
J2
J1 GROUND STUD(1005) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
REMOTE STOP RELAY (5001) CH7_08
FUSE F4-G (1013) CH3_06
(A13FC)
A13F 19PK
W/ AUTO S/S
REMOTE STOP RELAY (5001) CH7_08
W/ REMOTE START / STOP
W/ REMOTE START / STOP
A11-GBA 14WH
A13FG 18PK
IP / SLEEPER (5000-38) H13FL 18PK
A13F 18PK
A149H 16GY
S
W /THEFT DETERRENT & W /REMOTE START STOP
A13FL 16PK
C
W/ THEFT DETERRENT & N/ REMOTE START STOP
30
A13DB 18PK
ACC BODY CONTROLER #J6 (1606)
OFF IGN
THEFT DETERRENT
AUX POWER RELAY (1873)
85 87
E3
J3
J4
FUSE HOLDER W/ BUSBAR CH3_03,35 FUSE F5-G,H (1014) CH3_07,08 CH4_022
85
A13-GFF 18WH
IGNITION RELAY #3 (1012 / 1014)
87
30
86
A3
A4
A14MC 12RD
A13-GFF 18WH
FUSE HOLDER W/ BUSBAR CH3_03,35
W/ STANDARD IGN FEED CHK
DATE
CHANGE
0488 18AUG15 ADDED CIRC A149H IN
REV
F
REFERENCE
93248T
DRAWN
300344 RELEASE NO.
R/D 1100M.
Figure 20
20
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
31MAR11
PART NO.
AE08058096
SHEET
005
Ignition Feed – Standard Remote Start / Stop, Auto Start / Stop
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.9. IGNITION FEED – STANDARD REMOTE START / STOP, AUTO START / STOP, P. 5A CHAPTER 3 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
IGNITION FEED-STANDARD REMOTE START/STOP, AUTO START/STOP
W/2010 LH-FUSE BLOCK W/ THEFT DETERRENT
BODY CONTROLLER #J4 (1601)
W/ REMOTE S/S FUSE F4-L (1013) CH3_1A,34A
A104B 18DKBL
A13XA 18PK
A15 18RD
3
2
87A
87
86 S
D
B
A13F 16PK
C
A
IP / SLEEPER (5000)
39
W/ REMOTE START / STOP
W/ THEFT DETERRENT & N/ REMOTE START STOP IP/SLEEPER (5000) IP/SLEEPER H13FL (5000) 18PK 38 CH7_08
A13F 18PK
W/ REMOTE START / STOP
A13FM 12PK A13FE 12PK
A13FD 18PK
85 87
GROUND (1022)
A14FB 12RD N/ IGNITION RELAY 3 A13FB 12PK
A11-GKJ 6WH
G4
A13-GFD 18WH
A13FE 18PK
A13FF 18PK
G3
87
TRAILER ABS ECU RELAY (1014) CH10_06A
A13-GFE 18WH
N/ IGNITION RELAY 3
IGNITION RELAY #2 (1012) 30
J4
NEG STUD (1005)
A13FF 18PK
FUSE F2-T (1011-A4) CH3_6A
85
86
ABS#1 (1400) CH10_07 WABCO ABS CONTROLLER (1420) CH10_13
FUSE HOLDER W/ BUSBAR CH3_1A,34A
J3
A11-GBA 14WH
TRAILER ABS ECU RELAY (1014) CH10_06A,07,13
IGNITION RELAY #1 (1014) 30
86 J4
A13-GBK 18WH
2
FUSE F5-H (1014) CH3_6A
G4
G3
W/ STANDARD IGNITION & INTERNATIONAL ENGINE
1
1
REMOTE STOP RELAY (5001) CH7_08
H13F 18DKBL
W /THEFT DETERRENT & W /REMOTE START STOP REMOTE STOP RELAY (5001) A13FG CH7_08 18PK
30
5
A13F A13FL 18PK 16PK A13FL 18PK
OFF IGN
A13DB 18PK
ACC
THEFT DETERRENT
AUX POWER RELAY (1873)
85
IGNITION SWITCH (1100M)
E3
J3
A3
A14MA 12RD
FUSE HOLDER W/ BUSBAR CH3_03A,35A
A13FL 12PK
FUSE F7-G (1016-G1) CH3_7A
A4
85
A13-GFF 18WH
IGNITION RELAY #3 (1019)
87
30
86
C3
C4
A14MC 12RD
A13-GFF 18WH
FUSE HOLDER W/ BUSBAR CH3_3A,35A
W/ STANDARD IGN FEED CHK
-
CHANGE
DATE
-
INITIAL RELEASE.
REV
A
REFERENCE
92715R
DRAWN
23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
92715R
Figure 21
NAME
DATE
10SEP14
PART NO.
AE08058096
SHEET
05A
Ignition Feed – Standard Remote Start / Stop, Auto Start / Stop
21
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.10. IGNITION FEED – STANDARD, P. 6 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
IGNITION FEED - STANDARD
NAVISTAR, INC.
FUSE F4-G (1013) IGNITION RELAY #1 (1011 / 1013) CH3_05,CH7_06A
C3
D3
A13B 18PK
(A13FC) 10A
A13TRIB 16PK A104AK 16DKBL
D4
FUSE F4-H (1013) C4
10A
LEFT / RIGHT BANK OPT WARNING LIGHTS (1511 / 1510) CH4_14,29,31 CH8_06,07,08 TRI-PAC RECTIFIER (5757) CH7_10 REMOTE START / STOP RELAY #2 (1018) CH7_07 ALLISON TC10 SHIFT SELECTOR (1852) CH11_13
A92A163 18PK
E3
SHIFTER CONNECTION (7905) CH11_01
A92UA 18TN
E4 H3
FUSE F4-C (1013) G3
*A92U 16TN
10A
EATON GEN3 TCM CONNECTOR (7105) CH11_01
#A92U 16TN A13A 16PK
TC10 TCU (7350) CH11_12
A92#163 16PK
IP/ENGINE (1702) F3
E3
FUSE (1013)
@A13TRL 18PK
10A
E4
ANTI THEFT CONN (1951)
F4
@A13AT 18RD
GROUND CH03_042
H4
FUSE F4-D (1013) G4
DFM J6 (1949) CH09_27
A97FA 16PL
10A
A97F 16PL
A
@A11-GAT 18WH
B
ULTRASHIFT TRANSMISSION RELAY (1019) CH11_01 ECM CONNECTOR 1 (6018) CH7_01
FUSE F4-L (1013) A13FC 12PK
B3
A3 10A
FUSE F4-M (1013) A4 B4 10A
A13EA 18PK
GAUGE CLUSTER #1 (1500) CH8_10
A73A 18LTGN
HVAC CONTROLLER (1200) CH12_02
A13 18PK
A16
IGN SW INPUT
STANDARD IGNITION FEED
BODY CONTROLLER #J3 (1600)
# W/ ULTRASHIFT XMSN * W/ AUTOSHIFT XMSN @ W/ RUSSIAN PROSTAR ONLY
CHK
DATE
CHANGE
REV
0488 22JAN14 ADDED CIRC A92A163
G
REFERENCE
84576N
DRAWN
300422 RELEASE NO.
AND A92#163 AT R/D 1013 CAV H3.
Figure 22
22
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058096
Ignition Feed – Standard
SHEET
006
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.11. IGNITION FEED – STANDARD (CONT.), P. 6A CHAPTER 3 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
IGNITION FEED - STANDERD (CONT)
NAVISTAR, INC.
W/2010 LH - FUSE BLOCK FUSE F2-T (1011) B4
A4
A13FB 12PK
F4 FUSE F2-H (1011) E4
AIR DRYER (9900/9901/9902) CH10_02
A39 16GY
(A13FB)
IGNITION RELAY #2 (1012) CH3_5A
NEXT GEN CRUISE CONTROL (1776) CH4_049
A971G 20PK
IP/ENGINE (1702) D4 FUSE F2-M (1011) C4
A71A 16OR
6
A71A 18OR A71 16OR
H4
FUSE F2-D (1011) G4
BACK UP LIGHT SWITCH (7500W) CH9_01
K71A 16OR
EATON ULTRASHIFT XMSN IGN RELAY (1019) CH11_12, CH9_2C
B3
(A13FS)
(A13FK)
FUSE F7-R (1016) A3
A98M 18BK
A105 18LTGN
D3 FUSE F7-L (1016)
SECONDARY INSTRUMENT CLUSTER (1502-2) CH8_11
A13EH 18PK
A13FS 12PK
A13FK 12PK
10A
C3
MODULE BRACKET B CONN (1960) CH4_30C
DRIVER SEAT POWER(1925) CH4_048
ROOF/TACHOGRAPH (1965) CH4_45
A13TA 16PK
G3
F3
FUSE F7-G (1016) E3
FUSE F5-H (1014) F4 E4
A13FE 12PK
B4 FUSE F5-T (1014) A4
FUSE F5-M (1014) C4
CHK
DATE
CHANGE
0488 18AUG15 ADDED CIRC A971G IN
D4
REV
C
A97FA 16PL A97F 16PL
(A13FM)
A13FM 12PK
(A13FE)
IGNITION RELAY #1 (1014) CH3_5A
A13BL1 18PK
REFERENCE
93248T
ECM CONNECTOR 1 (6018) CH7_01,6A,25
GAUGE CLUSTER #1 (1500) CH8_10
A73A 18LTGN
HVAC CONTROLLER (1200) CH12_02
A13 18PK
DRAWN
A16
IGN SW INPUT
BODY CONTROLLER #J3 (1600)
NAME
23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR
92715R
Figure 23
ULTRASHIFT TRANSMISSION RELAY (1019-H3) CH11_01B,1C
A13EA 18PK
RELEASE NO.
R/D 1011.
BEACON LIGHT SW (1117M) CH4_24A
DATE
10SEP14
PART NO.
AE08058096
SHEET
06A
Ignition Feed – Standard (Cont.)
23
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.12. IGNITION FEED – STANDARD (CONT.), P. 7 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
IGNITION FEED - STANDARD (CONT)
NAVISTAR, INC.
IGNITION RELAY #2 (1012 / 1014) CH3_05
#A13FB 12PK
B3
A3
#A13FG 12PK
ROOF / TACHOGRAPH (1965) CH04_045
@A13TA 16PK
FUSE F7-G (1016)
SART CLOCK MODULE (1610) CH4_34
A72AJ 16OR
5A
IP / CENTER CHASSIS FUSE F5-E (1701-26) (1014) IGNITION RELAY #2 (1012 / 1014) CH3_05
C1
D1
*(A13FB) 10A
A72A 16GY
A13BL1 18PK
A67CC 16PK H1 10A
FUSE F5-B (1014)
H2
G2
10A/5A
FUSE F5-F (1014)
D2
C2
BEACON LIGHT SW (1117M) CH4_24 SMART TIRE TPMS RECEIVER (8993F) CH10_26
A13FM 12PK
FUSE F5-A (1014) G1
LIFT GATE SOLENOID POSITIVE (9568) SLEEPER LIFT GATE SOLENOID POSITIVE (9568A)
N59 16GY
A67A 16PK
DRIVER INTERFACE UNIT (1944) CH4_28C WABCO RADAR (8902) BENDIX WINGMAN (8903) VORAD VS-400 DIU CONNECTOR (1943M) CH4_28,38 A13COG 16PK
COGNEX CONN (1980)
A88V 18LTGN
PTO RELAY A (1020) CH10_17
A13COG2 16PK A13A 16PK
TAKATA LDW ROOF CONN (15B) CH4_35
A98M 18BK
10A
MOBILEYE PWR (382) CH4_40 TRANSLATOR MODULE (1961) CH4_37 IP HARN INTERCONNECT (1960) CH4_30C
FUSE F5-J (1014) IGNITION RELAY #2 (1012 / 1014) CH3_05
#A13FF 12PK
#A13FB 12PK
A1
B1
10A
A13EE 18PK A13EE 16DKBL
IGNITION RELAY #3 (1012 / 1014) CH3_05
FUSE F5-G (1014) C3
D3
*(A13FA) 10A FUSE F5-D (1014) G4
H4 10A
A13FA 12PK IGNITION RELAY #2 (1012 / 1014) CH3_05
#A13FB 12PK
A4
#A13FA 12PK
CHK
DATE
W/ WORK LIGHT
CHANGE
REV
REFERENCE
84576N
DRAWN
300422 61802Y
Figure 24
24
TRIPMASTER (5927) 4BT1 IGNITION CH9_07
A13EE 12PK
PEOPLENET (1939/1970) CH4_30A & 30B
A13EE 12PK A116M 18GY A13BL1 18PK
A13EH 18PK
PEOPLENET COMM. (1939/1970) CH4_30D & 30E 5TH WHEEL JAW MONITOR (9989) CH10_28 BECON LIGHT SW (1117M) CH4_24 SECONDARY INSTRUMENT CLUSTER (1502) CH8_11
BACK-UP LIGHT SWITCH (7500W) CH9_01 BACK-UP LIGHT RELAY (1019) CH9_02
A71B 18OR
RELEASE NO.
1014 CAV B4.
TELEMATICS MODULE J1 (1963) CH4_07
A13SD 18PK
A71 16OR
J
QUALCOMM OMNIVISION POWER (1918) CH4_29
A13N 18PK
FUSE F5-M (1014) B4 A71A 16OR 10A A71A 18OR
* W/ IGNITION RELAY 3 # N/ IGNITION RELAY 3 @ W/ RUSSIAN PROSTAR ONLY
0488 22JAN14 ADDED CIRC A71 AT R/D
QUALCOMM TMCT (1923 / 5902) CH4_09,11 QUALCOMM IMCT (1920 / 5900) CH4_12,14,31
ALLISON TC10 XMSN BACK UP RELAY (1019) CH11_12
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
SHEET
AE08058096
Ignition Feed – Standard (Cont.)
007
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.13. IGNITION FEED – STANDARD (CONT.), P. 7A CHAPTER 3 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
IGNITION FEED - STANDARD (CONT)
NAVISTAR, INC.
W/2010 LH FUSE BLOCK A2 FUSE F7-P (1016)
B2
A22AA 12RD
A13FA 12PK
IP/FWD CHASSIS (1700) M22AA 18PK
A22A 16PK
A1 (A13FA)
FUSE F7-N (1016)
TIRE PRESSURE MONITOR CONN (1559) CH10_26
A22B 18RD
47
SMART TIRE TPMS RECEIVER (8993F) CH10_26
A22AA 16PK
FUSE F7-J (1016) C1
IGNITION RELAY#3 (1019) CH3_5A
A13FL 12PK
FUSE F7-E (1016) E1 FUSE F7-G (1016) G1
IP/ENGINE (1702)
D2
A97DF 16PL
FUSE F7-K (1016) C2
FUSE F7-F (1016)
F2
E2
BENDIX LOW ROOF CONN (16B-C) CH9_36
A13COG 16PK
38
A13COG2 16PK
A13COGL 16PK
BENDIX DEPART (1119M) CH9_36
A13COG3 16PK A13BL1 18PK A116M 18GY
G2
H2
FUSE F7-B (1016)
5TH WHEEL JAW MONITOR (9989) CH10_28
A88V 18LTGN
PTO RELAY A (1020) CH10_17
A13A 16PK
MOBILEYE POWER (382) CH4_40 A13COG1 16PK
A13COG2 16PK
COGNEX DEPART (1118M) CH4_35
A13COG3 16PK
FUSE F7-G (1016)
TAKATA LDW ROOF CONN(15B) CH4_35
A13COG 16PK
G1
A13FL 12PK
(A13FL)
IGNITION RELAY #3 (1019) CH3_5A
BECON LIGHT SW (1117M) CH4_24A
A2 FUSE F5-P (1014)
B2
ALLISON TC10 SHIFT SELECTOR (1852) CH11_13
A92A163 18PK
IP/ENGINE (1702-8) CH11_01B,01C,012
A92#163 16PK A92UA 18TN
A92U 18TN
C2 FUSE F5-K (1014)
CHK
-
DATE
-
D2
CHANGE
INITIAL RELEASE.
A87C 18GY
REV
A
REFERENCE
92715R
DRAWN
WASHER PUMP (8350) CH4_22A
NAME
23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
92715R
Figure 25
SHIFTER CONNECTION (7905) CH11_01B
DATE
10SEP14
PART NO.
AE08058096
SHEET
07A
Ignition Feed – Standard (Cont.)
25
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.14. IGNITION FEED – STANDARD (CONT.), P. 8 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
IGNITION FEED - STANDARD (CONT)
NAVISTAR, INC.
FUSE F5-A (1014) IGNITION RELAY #2 (1012 / 1014) CH3_05
G1
H1
VORAD VS-400 DIU CONNECTOR (1943M) CH4_28 FORWARD LOOKING A67Y RADAR UNIT 18PK (8901) CH4_28 W/ SLEEPER
A67E 18PK A67A 16PK
**(A13FB) 10A
FUSE F5-J (1014) A13FB 12PK
B1
A1
A70D 18OR
10A
A70D 18GY
W/ DAY CAB
A13SD 18PK
FUSE F5-K (1014) A2 IGNITION RELAY #2 (1012 / 1014) CH3_05
##A13FB 12PK
B2
A39 16GY
15A
##A13FD 12PK
TRIP MASTER (5927) CH9_07
AIR DRYER (9900 / 9901 / 9902) CH10_02
FUSE F5-H (1014) IGNITION RELAY #3 (1012 / 1014) CH3_05
C4
D4
A28V 18TN
**(A13FA) 10A
COMPASS MODULE (1912) CH3_10,13
FUSE F5-C (1014) IGNITION RELAY #2 (1012 / 1014) CH3_05
##A13FB 12PK
##A13FK 12PK
G3
H3
A87C 18GY
WASHER PUMP (8350) CH4_22
A67TA 18PK
SIDE SENSOR/BENDIX BLINDSPOT COLLISION AVOIDANCE SLEEPER (9768/*9769) CH4_28
10A FUSE F5-L (1014) A3
B3 10A
IGNITION RELAY #3 (1014-J3)
IGNITION RELAY #1 (1013-J3) IGNITION SWITCH (1100M) CH3_05
FUSE F11-D (1020) E4
A13F 18PK
A13FD 18PK
A13FE 18PK
A13FF 18PK
A13FH 18PK
EGR VALVE RELAY (1020) CH7_06,30
A94V 18GY
10A
TRAILER ABS ECU RELAY (1017-G3)
IGNITION RELAY #2 (1014-J1)
F4
ABS # 1 / WABCO ABS CONTROLLER (1400 / 1420) CH10_07,13
A94V 14GY A13FK 18PK
WABCO ABS CONTROLLER (1420) CH10_13
## N/ IGNITION RELAY 3 ** W/ IGNITION RELAY 3 * W/ ISX ENGINE
CHK
012
CHANGE
DATE
10MAY13
ADDED REFERENCE FOR
REV
G
REFERENCE
92070B
DRAWN
300422 RELEASE NO.
CIRC A13FK.
61802Y
Figure 26
26
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058096
Ignition Feed – Standard (Cont.)
SHEET
008
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.15. IGNITION FEED – STANDARD (CONT.), P. 8A CHAPTER 3 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
IGNITION FEED - STANDARD (CONT)
NAVISTAR, INC.
W/2010 LH FUSE BLOCK
FUSE F5-T (1014) A4
B4
(A13FM)
FUSE F5-H (1014) CH3_6A
10A A13FC 12PK
(A13FE)
A3
B3
FUSE F5-R (1014) 15A
A13B 18PK
A13EA 18PK
GAUGE CLUSTER#1 (1500) CH8_10
A13AM 18RD
HVAC CONTROLLER (1200) CH12_02
A13BA 20PK
RIGHT BANK OPTIONAL WARNING LIGHT (1510) CH8_06
A13BC 20PK A13BD 20PK
(A13FC)
A13BE 20PK
LEFT BANK OPTIONAL WARNING LIGHT (1511) CH4_14,CH8_07,08,29
A13BF 20PK A13BG 20PK
WRN LIGHTS DIODE (1512)
A13BC 20PK FUSE F5-G (1014) FUSE F5-F (1014) CH3_8B
E3
A13FD 12PK
TRI-PAC RECTIFIER (5757) CH7_10
A13TRIB 16PK
F3
REMOT START/STOP RELAY#2 (1018) CH7_07A
A104AK 16DKBL
10A
IP/DCM (1800) A70D 18GY
D2
A70D 18OR
FUSE F5-L (1014) D3
C3
10A SATELLITE COMM (1970) CH9_7A
A13EE 16DKBL
QUALCOMM OMNIVISION POWER (1918/1918A/1918B) CH4_29,14A,14B
A13EE 18PK
QUALCOMM IMCT (1920/5900) CH4_12,14
A13EE 18PK
QUALCOMM IMCT (1923) CH4_09,11
A13EE 18PK
PEOPLENET (1939/1970) CH4_30A,30B
A13SD 18PK
4TB1 CH9_7A
A13SD 18PK A13EE 18PK
CHK
-
DATE
-
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92715R
DRAWN
NAME
23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
92715R
Figure 27
PEOPLENET COMM (1970) CH4_30D,30E
DATE
10SEP14
PART NO.
AE08058096
SHEET
08A
Ignition Feed – Standard (Cont.)
27
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.16. IGNITION FEED – STANDARD (CONT.), P. 8B CHAPTER 3 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
IGNITION FEED - STANDARD (CONT)
NAVISTAR, INC.
W/2010 LH - FUSE BLOCK
FUSE F5-F (1014) FUSE F5-G (1014) CH3_8A
F2
E2
IP/ENGINE (1702)
A13AE 14PK
9
(A13FD)
A13FD 12PK
B2
FUSE F5-P (1014) A2
SHIFTER CONNECTION (7905) CH11_01B
A92UA 18TN
A92U 18TN
A13FG 16PK
A13FP 16PK
A92A163 18PK
IP/ENGINE (1702) CH11_12
A92#163 16PK
F1 FUSE F1-A (1010)
ALLISON TC10 SHIFT SELECTOR (1852) CH11_13
A67A 16PK
E1
A67E 18PK
VS 400/WINGMAN, ONGAURD DRIVER DISPLAY (1943M) CH4_28 IP/FWD (1700)
RIGHT BLANK WARNING LTS (1510) CH8_06
A13FR 16PK
A13FH 16PK
A13AM 18RD
F2 FUSE F1-B (1010)
INTL IBB ENGINE RELAY (1010) CH7_6,30
FUSE F1-D (1010) A13FK 18PK
E4
CHK
DATE
-
F4
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92715R
DRAWN
NAME
23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR 92715R
28
ABS#1 (1400) CH10_7
A94V 18GY
RELEASE NO.
Figure 28
WABCO ABS CONTROLLER (1420) CH10_13
A94V 14GY
10A
-
IP/CTR CHASSIS (1701-12) CH4-28
A67TA 18PK
E2
DATE
10SEP14
PART NO.
AE08058096
Ignition Feed – Standard (Cont.)
SHEET
08B
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.17. ACCESSORY FEED, P. 9 CHAPTER 3 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ACCESSORY FEED
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
BTRY
S B
A FUSE F3-A (1012) CH3_01,34
IGNITION SWITCH (1100M)
OFF IGN D
ACC C @A12 18LTBL #A12 18LTBL
A12 18LTBL
A15 18RD W/ DAYCAB ##A14W 6RD
BATTERY FEED (1000B) CH3_35
*A14 4RD
A14K 8RD A14KF 12RD
FUSE HOLDER W/ DOUBLE 100A FUSE CH3_01
A12C 18LTBL A12A 18LTBL
30
86
A2
A12V 12LTBL
%A13-GFK 18WH %A12-G 18WH
A2 FUSE F4-K (1013)
B2 A12F 18LTBL
A12V 12LTBL
10A
B1
A1 FUSE F4-J (1013)
5A/10A
C1 FUSE F4-E (1013)
C2 FUSE F4-F (1013)
D2
E1
E2
CHANGE
REV
K
REFERENCE
93248T
DRAWN
300422 RELEASE NO.
A149F IN R/D 1600.
61802Y
Figure 29
SWITCH PACK (1101M) CH4_20
A12C 18LTBL A22E 18TN
TIRE PRESSURE MONITORING SYSTEM CONTROLLER (8952) CH10_01
A12C 18LTBL
RAND MCNALLY GPS DISPLAY (2223) CH10_14
A12U 16LTBL
VEHICLE SENSOR MODULE (8950) CH10_18 CB RADIO POWER (2303) CH4_01 REMOTE RADIO / RADIO (5303 / 1300) CH4_32,33
A12BB 18LTBL
TRAILER SPARE#1/2/3/4 (1120M/21M/22M/23M) CH10_30,31
A72B 16OR
AUX TRAILER SWITCH (1110M) CH9_16
A72F 16OR
AUX TRAILER RELAY (1016M) CH9_16 RIGHT BLANK OPT WARNING LIGHTS (1510) CH8_06
A78V 18LTGN
10A
DATE
TRAILER ABS RELAY (1017) CH10_06
POWER DISPLAY (2224) CH4_36
A94AM 14GY
H2
FUSE F4-B (1013) G2
CHK
EGR VALVE RELAY (1020) CH7_06,30
VEHICLE INFORMATION DISPLAY (1550) CH4_23
A86R 18LTGN
H1 FUSE F4-A (1013) ## STANDARD BATTERY FEED G1 * STANDARD BATTERY FEED, 30A DAYCAB N/ LOAD SHEDDING % MUTUALLY EXCLUSIVE ** DAYCAB ACCESSORY FEED
0488 18AUG15 ADDED CIRC A149 AND
AUX TRAILER RELAY (1016) CH10_16
A12B 20LTBL
A86F 18LTGN
10A
@ W/ SLEEPER & W/ AUTO START / STOP
ACCESSORY A1 SWITCH INPUT
D1 10A
# W/ SLEEPER & N/ AUTO START / STOP
A16 IGN SW INPUT
A12Q 18LTBL
85
J2 A56-GT 18WH
A149F 18GY
A12CV 18LTBL E1 F1 FUSE F1-A 1010)
ACCESSORY RELAY #2, 4 (1011 / 1013)
87
BODY CONTROLLER #J3 (1600)
5A
J1
A1
GROUND ADAPTER (1023) CH3_21
**A149 18GY
RPM J4, AUTO START/STOP (4114) CH7_13 IP / SLEEPER (5000) CH12_05,09
DRIVER DOOR (3000) CH4_05
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058096
SHEET
009
Accessory Feed
29
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.18. ACCESSORY FEED (CONT.), P. 9A CHAPTER 3 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ACCESSORY FEED (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
W/2010 LH-FUSE BLOCK
BTRY
S B
ACC C
A12 18LTBL
A15 18RD W/ DAYCAB
A14W 6RD
BATTERY FEED (1000B) CH3_35A
A14 4RD
A14K 8RD A12A 18LTBL
FUSE HOLDER W/ DOUBLE 100A FUSE CH3_1A,2A
A14KF 12RD
FUSE F4-L (1013) CH3_1A,34A
D
A12B 18LTBL
A12C 18LTBL
A
IGNITION SWITCH (1100M)
OFF IGN
A12Q 18LTBL
30
FUSE F1-A 1010)
86
ACCESSORY RELAY #1 (1012)
E1 87
5A
F1
A12CV 18LTBL
ACCESSORY A1 SWITCH INPUT
85
B2
D2
A12V 12LTBL
AUX TRAILER RELAY (1017) CH9_16B BODY CONTROLLER #J3 (1600)
B1
D1
IP / SLEEPER (5000A) CH12_05,09
%A13-GFK 18WH %A12-G 18WH
FUSE F5-E (1014) E1
A86F 18LTGN
F1
@A86F 18LTGN
INTL IBB ENGINE RELAY (1020) CH7_06,30 TRAILER ABS RELAY (1017) CH10_06A CB RADIO POWER (2303) CH4_01
(A12V)
CB+VE(2310) CH9_39
D1
C1 FUSE F5-N (1014)
A12F 18LTBL B1
A78V 18LTGN
A12D 12LTBL
A1 FUSE F5-J (1014)
B4
FUSE F7-H (1016)
FUSE F7-D (1016) C4 FUSE F7-M (1016)
AUX TRAILER SWITCH (1110M) CH9_16B RIGHT BLANK OPTIONAL (1510) WARMING LIGHTS CH8_06 AUX TRAILER RELAY (1017-A1) CH9_16B RAND MCNALLY GPS DISPLAY (2223) CH4_43 POWER DISPLAY (2224) CH4_38
A72B 16OR
(A12D)
A4 FUSE F7-T (1016)
A94AM 14GY
A72F 16OR
E4
A12A 18LTBL
G4 D4
A12B 20LTBL
@ SLPR W/ BENDIX FUSION CHK
DATE
CHANGE
REV
0488 14AUG15 ADDED CIRC A86F AT
B
REFERENCE
93156B
DRAWN
92715R
Figure 30
30
NAME
23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
REF DES 2310.
SWITCH PACK CONN (1101M-B) CH4_20 DRIVER DOOR (3000) CH4_05
DATE
10SEP14
PART NO.
AE08058096
Accessory Feed (Cont.)
SHEET
09A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.19. CAB J1939 – COMPASS AND ANTILOCK BRAKING SYSTEM EFFECTS, P. 10 CHAPTER 3 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CAB J1939 - COMPASS AND ABS EFFECTS
NAVISTAR, INC.
IP / CENTER CHASSIS (1701)
BODY CONTROLLER #J5 (1602)
A5U(+) 18YL
J1939- F2
A5(-) 18GN
A5U(-) 18GN
61
N5UA(-) 18GN
N5U(-) 18GN
D
A5B(-) 18GN
GND
A
A98-G 18WH
BTRY
B
A98H 18BK
A5RK(-) 18GN
J1939-
A5RK(+) 18YL
C
TERMINATING RESISTOR (8954)CH3_15, FORWARD COOLING LOCKING RADAR UNIT (8901)CH4_28, J1939 CENTER TO FORWARD (9769M)CH_3 15A, J1939 FWD TO CENTER (9770F/9770M) CH3_15C
N5U(+) 18YL
A5B(+) 18YL
J1939+
VEHICLE SENSOR MODULE (8950) CH3_15 J1939 CENTER TO FORWARD (9769F/9769M) CH3_15A
N5UA(+) 18YL
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
A11-GCA 12WH
FUSE F3-A (1012) C1
A5D(-) 18GN
COMPASS (1912)
GND
IGN
A5RF(+) 18L
3
A5C(-) 18GN
A5RF(-) 18GN
4
A28-GBF 18WH
1
A28V 18TN
BENDIX ABS#1 (1400)
J1939 HIGH
J1939 LOW
CHK
FUSE F5-C (1014-G3) @@A13FK 12PK IP / ENGINE (1702)
10A
11
A5R(-) 18GN
A5N(+) 18YL
J1939(-)
1
A5N(-) 18GN
CHANGE
ADDED REFERENCE FOR
CIRC K5R(+)& K5R(-).
GROUND STUD (1005) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) IGNITION RELAY #3 (1012 / 1014) CH3_08 @@A13FB 12PK
K5R(-) 18GN
IGNITION RELAY #2 (1012 / 1014) CH3_08
ECM CONNECTOR (6018) CH3_14,14A,41
J1939 ADAPTER (1024) CH3_11
# STANDARD BATTERY FEED N/ LOAD SHEDDING ## STANDARD BATTERY FEED W/ LOAD SHEDDING ** W/ IGNITION RELAY 3 @@ N/ IGNITION RELAY 3 REV
G
REFERENCE
92477G
DRAWN
300422 RELEASE NO.
Figure 31
17
A5RF(+) 18L
3
BTRY FEED (1000B) CH3_34
K5R(+) 18YL
A5R(+) 18YL
A5RF(-) 18GN
J1939(+)
DATE
C4 **(A13FA)
WABCO ABS CONTROLLER (1420)
2480 27MAY14
J1939 ADAPTER (1024) CH3_11
D4
A5N(-) 18GN
7
#A14 4RD
SART CLOCK MODULE (1610) CH4_34
A11-GBA 14WH
A5N(+) 18YL
8
BTRY FEED (1001) CH3_01
A5S(-) 18GN
A5C(+) 18YL
A5RA(-) 18GN
J1939-
##A14 6RD
10A
2
A5RA(+) 18YL
J1939+
A14J 8RD
A5S(+) 18YL A5RJ(+) 18YL
11
A5RM(-) 18GN
J1939-
A14JB 12RD
D1
A5RJ(-) 118GN
J1939+ 12
A5D(+) 18YL
A5RM(+) 18YL
INSTRUMENT CLUSTER (1501)
A11-GKJ 6WH
DIAGNOSTIC CONNECTOR (1650)
62
A5RL(-) 18GN
A5(+) 18YL
A5RL(+) 18YL
J1939+ F3
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
SHEET
AE08058096
010
Cab J1939 – Compass and Antilock Braking System Effects
31
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.20. CAB J1939 WITH ALL OPTIONS, P. 11 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CAB J1939 WITH ALL OPTIONS
NAVISTAR, INC.
J1939 FWD TO CENTER (9770F/9770M) CH3_15C, TERMINATING RESISTOR (8954) CH3_15/ FORWARD LOOKING RADAR UNIT (8901) CH4_28/ J1939 CENTER TO FWD (9769F) CH3_15C
IP / CENTER CHASSIS (1701)
BODY CONTROLLER#J5 (1602)
62 N5U(+) 18YL
A5U(+) 18YL
A5(+) 18YL
J1939+ F3
61 A5(-) 18GN
N5U(-) 18GN
A5U(-) 18GN A5RL(-) 18GN
F2
A5RL(+) 18YL
J1939-
DIAGNOSTIC CONNECTOR (1650)
INSTRUMENT CLUSTER (1501)
C
A5B(+) 18YL
A5RK(+) 18YL
A5D(+) 18YL
12
J1939-
D
A5B(-) 18GN
A5RK(-) 18GN
A5D(-) 18GN
11
BTRY
B
FUSE F3-A (1012) C1 D1 A14JB A98H 12RD 18BK 10A
GND
A
A14J 8RD
A11-GCA 12WH
BTRY FEED CH3_01
*A14 4RD
BTRY FEED CH_01
GROUND STUD (1005) (LOCATED AT LEFT SIDE DASH MTD DUAL POST GND PLATE)
G
CHK
DATE
C
15
&A5FA(+) 18YL
8
* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING & W/ ALLISON TC10 TRANSMISSION
G
CHANGE
REV
0488 22JAN14 ADDED R/D 1852.
F
REFERENCE
84576N
DRAWN
300422 RELEASE NO.
61802Y
Figure 32
32
&A5FA(-) 18GN
J1939 ADAPTER (1025) CH3_12, BENDIX ABS # (1400)CH3_10, COMPASS (1912) CH3_10
SECONDARY INSTRUMENT CLUSTER (1502)
F
ALLISON TC10 SHIFT SELECTOR (1852)
A
B
SART CLOCK (1610) CH4_34
4
J1939 +
SHIFTER CONNECTION (7905)
J1939-
D
A5FA(-) 18GN 7
J1939 ADAPTER (1025) CH3_12, BENDIX ABS # (1400)CH3_10, COMPASS (1912) CH3_10
J1939+
E
F
A5S(-) 18GN
A5RF(-) 18GN
H
A5FA(+) 18YL
A5RF(+) 18YL
A5RH(+) 18YL
J
A5J(-) 18GN
K
L
J1939 -
M
A5S(+) 18YL
A5RJ(-) 18GN
A5J(+) 18YL
J1939 ADAPTER (1024)
A5RJ(+) 18YL
A5RH(-) 18LTGN
A98-G 18WH
#A14 6RD
5RM(+) 18YL 5RM(-) 18GN
J1939+
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058096
Cab J1939 with All Options
SHEET
011
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.21. CAB J1939 WITH ALL OPTIONS (CONT.), P. 12 CHAPTER 3 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CAB J1939 WITH ALL OPTIONS (CONT)
NAVISTAR, INC.
A5K(-) 18GN
D7
A5HA(+) 18YL
J1939 HIGH 1
A
B WABCO ON GUARD J1939 DRIVER INTERFACE LOW 1 UNIT (1944)
J1939 HIGH 1
VORAD VS-400 DIU CONNECTOR (1943M)
A5HA(-) 18GN
E
F
L
C
DATE
CHANGE
07FEB13 ADDED CIRC A5FD(+)
B7
REV
REFERENCE
91662T
DRAWN
300422 RELEASE NO.
AND A5FD(-).
61802Y
Figure 33
IP / ENG (1702) CH3_13
B8 A5K(-) 18GN A5K(+) 18YL
D
COMPASS SPLICE CH3_13 BENDIX ABS (1400) CH3_10
A5R(-) 18GN
A5R(+) 18YL CHK
IP / INTER CONNECTOR (1962)
J1939 ADAPTER (1026)
A
B
VEHICLE INFORMATION DISPLAY (1550)
COMPASS SPLICE CH3_13 BENDIX ABS (1400) CH3_10
012
C
J1939 LOW 1
J1939 HIGH 1
IP / ENG (1702) CH3_13
D
A5RB(-) 18GN
G A5L(+) 18YL
A5RC(+) 18YL
A5P(+) 18YL
A5RB(+) 18YL
H
J
A5L(-) 18GN
K
L
M
A5P(-) 18GN
6 J1939 LOW 1
J1939 LOW 1
A5RC(-) 18LTGN
7
IVIS DATA LINK CONN (1981) CH3_19
A5FD(-) 18GN
TELEMATICS MODULE J1 (1963)
10
9
J1939 HIGH 1
MODULE INTERCONNECT (1960)
D8
A5K(+) 18YL
A5FD(+) 18YL
A
B
A5K(-) 18GN
IVIS DATA LINK CONN (1981) CH3_19
C
D
A5RD(-) 18GN
E
F
A5HA(-) 18GN
G
H
J A5RE(+) 18YL
A5RD(+) 18YL
K
A5K(+) 18YL
L
M
A5HA(+) 18YL
J1939 ADAPTER (1025)
J1939 ADAPTER (1024) CH3_11
A5RF(-) 18GN
A5RF(+) 18YL
A5RE(-) 18LTGN
J1939 ADAPTER (1024) CH3_11
15
J1939 LOW 1
J1939 13 HIGH 1
TIRE PRESSURE MODULE (8952)
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
SHEET
AE08058096
012
Cab J1939 with All Options (Cont.)
33
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.22. CAB J1939 WITH ALL OPTIONS (CONT.), P. 13 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CAB J1939 WITH ALL OPTIONS (CONT)
NAVISTAR, INC.
FUSE F5-D (1014-G3) IGNITION RELAY #2 (1012 / 1014) CH3_08
#A13FB 12PK
IGNITION RELAY #3 (1012 / 1014) CH3_08 A11-GKJ 6WH
#A13FK 12PK
*(A13FA) A11-GBA 14WH
1
A28-GBF 18WH
GROUND STUD (1005) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
J1939 ADAPTER (1026) CH3_12
COMPASS (1912)
FUSE F5-H (1014) C4 D4 A28V 18TN 10A
4
A5C(+) 18YL A5RB(+) 18YL
A5RC(+) 18YL
A5RB(-) 18GN
A5RC(-) 18GN
BATTERY GROUND
CAN HIGH
2
CAN LOW
3 A5C(-) 18GN
8
A5N(+) 18YL
7
A5N(-) 18GN
3
A5N(+) 18YL
WABCO ABS (1420)
A5R(+) 18YL
SLEEPER HVAC CONTROLLER (5210)
11
A5R(-) 18GN
17
J1939 ADAPTER (1026) CH3_12
A5N(-) 18GN
1
I/P ENGINE (1702)
* W/ IGNITION RELAY 3 # N/ IGNITION RELAY 3
BODY CONTROLLER #J5 (#1602)
TERMINATING RESISTOR (1657)
J1939-
F6
A5E(+) 18YL
A5SB(+) 18YL
J1939+
F5
A5E(-) 18GN
A5SB(-) 18GN
A
# W/ LONESTAR
IP / SLEEPER CONNECTOR (5000)
H5S(+) 18YL
H5S(-) 18GN
C
35
36
A5K(-) 18GN
NO IDLE CONTROLLER (5216) CH3_16
A5K(+) 18YL CHK
CHANGE
DATE
0486 30DEC11
ADDED R/D 1602.
REV
E
REFERENCE
82357E
DRAWN
-
Figure 34
34
AUX HEATER CONTROLLER (#5210) CH3_16
NAME
RELEASE NO.
REFERANCE 5210.
120 OHMS
BENDIX ABS (1400)
A5R(-) 18GN
A5RA(-) 18GN
A5RA(+) 18YL
A5R(+) 18YL
CIRCUIT DIAGRAM, PROSTAR, LONESTAR PART NO.
DATE
-
AE08058096
Cab J1939 with All Options (Cont.)
SHEET
013
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.23. CAB J1939 WITH ALL OPTIONS (CONT.), P. 13A
Figure 35
Cab J1939 with All Options (Cont.)
35
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.24. CAB J1939 ENGINE WITH ALL OPTIONS (CONT.), P. 13B
Figure 36
36
Cab J1939 Engine with All Options (Cont,)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.25. CAB J1939 ENGINE, P. 14 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CAB J1939 ENGINE
NAVISTAR, INC.
W/ MANUAL TRANSMISSION
K5R(+) 18YL
IP / ENGINE CH3_10,12
ECM CONNECTOR (6018)
K5R(-) 18GN J1939 TERMINATING RESISTOR (7110) A
K5TB(+) 18YL
K5S(-) 18GN
47
K5S(+) 18YL
34 J1939+
J1939-
120 OHMS C
K5TB(-) 18GN
W/ AUTO TRANSMISSION & ULTRASHIFT GEN3 TRANSMISSION
K5TA(+) 18YL
K5R(-) 18GN
EATON GEN3 TCM CONNECTOR (7105)
J1939+ 3
K5V(+) 18YL
J1939-
K5V(-) 18GN
2
A J1939 TERMINATING RESISTOR (7110)
CHK
DATE
0486 30DEC11
K5TA(-) 18GN
K5R(+) 18YL
IP / ENGINE CH3_10,12
ECM CONNECTOR (6018) K5S(+) 18YL
34 J1939+
K5S(-) 18GN
47 J1939-
K5TB(+) 18YL
120 OHMS C
CHANGE
TITLE WAS CIRCUIT
K5TB(-) 18GN
REV
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
61802Y
Figure 37
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
PART NO.
09MAR09
AE08058096
SHEET
014
Cab J1939 Engine
37
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.26. CAB J1939 ENGINE – ISX, P. 14A
Figure 38
38
Cab J1939 Engine – ISX
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.27. J1939 CHASSIS, P. 15
Figure 39
J1939 Chassis
39
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.28. J1939 CHASSIS (CONT.), P. 15A ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CHAPTER 3
J1939 CHASSIS (CONT)
NAVISTAR, INC.
BENDIX WINGMAN (8903) J1939 CENTER TO FWD (9769M) M5U(+) 18YL
A
M5UE(+) 20YL
2
M5U(-) 18GN
6
M5UD(-) 18GN
M5UD(+) 18YL
M5UE(-) 20LTGN
SMARTIRE TPMS (8993F) M5U(+) 18YL
M5UA(+) 18YL
12
M5U(-) 18GN
M5UA(-) 18GN
11
C
J1939 FWD TO CENTER (9770M)
M5UB(+) 18YL
A
M5UB(-) 18GN
8
M67Y 20PK
M67-GG 20WH
5
M5UH(+) 18YL
FORWARD CHASSIS CONN (1700F)
C
38
37
M5UH(-) 18GN
CHK
012
DATE
CHANGE
07FEB13 CAV 6 AND 5 WERE
REV
B
REFERENCE
91662T
DRAWN
310775 RELEASE NO.
3 AND 1.
75116N
Figure 40
40
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
15NOV10
PART NO.
AE08058096
J1939 Chassis (Cont.)
SHEET
15A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.29. J1939 CHASSIS (CONT.), P. 15B ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
J1939 CHASSIS (CONT)
NAVISTAR, INC.
WABCO RADAR (8902)
J1939 CENTER TO FWD (9769M)
M5UF(+) 20YL
M5UK(+) 18YL
A
4
M5UF(-) 20LTGN
M5UD(-) 18GN
M5UD(+) 18YL
M5UK(-) 18GN
5
SMARTIRE TPMS (8993F)
M5U(+) 18YL
M5UA(+) 18YL
12
M5U(-) 18GN
M5UA(-) 18GN
11
C
J1939 FWD TO CENTER (9770M)
A
M5UB(+) 18YL
1
M5UB(-) 18GN M67-GA 20WH
M67CA 20PK
6
M5UH(+) 18YL C
M5UH(-) 18GN
CHK
DATE
CHANGE
0486 03JAN12 INITIAL RELEASE.
37
38
REV
A
REFERENCE
75116N
DRAWN
310775 RELEASE NO.
75116N
Figure 41
FWD CHASSIS CONN (1700F)
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
16NOV10
PART NO.
AE08058096
SHEET
15B
J1939 Chassis (Cont.)
41
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.30. J1939 CHASSIS (CONT.), P. 15C ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CHAPTER 3
J1939 CHASSIS (CONT)
NAVISTAR, INC.
J1939 FORWARD TO CENTER (9770F/9770M)
*M5UF(+) 20YL
*M5UH(+) 18YL
*M5UF(+) 20YL
M5UH(+) 18YL A
M5UF(+) 20YL
M5UB(+) 18YL
N5UB(+) 18YL
WABCO RADAR (8901) CH4_39
M5UE(+) 18YL M5UE(+) 18YL
M5UB(+) 18YL M5UB(+) 18YL
*M5UF(-) 20GN
*M5UB(-) 18GN M5UB(-) 18GN
M5UA(-) 18GN
M5UH(-) 18GN
M5UB(-) 18GN
N5U(-) 18GN
*M5UD(+) 18YL
M5UB(-) 18GN
*M5UD(-) 18GN
N5UB(-) 18GN
WABCO RADAR ARS327 (8904) CH4_39 SMARTIRE TPMS RECEIVER (8993F) CH10_26
M5UF(-) 20LTGN
WABCO RADAR (8902) CH4_39
M5UA(+) 18YL
SMARTIRE TPMS RECEIVER (8993F) CH10_26
C
IP/CENTER CHASSIS (1701) CH3_10
WABCO RADAR ARS327 (8904) CH4_39 SMARTIRE TPMS RECEIVER (8993F) CH10_26
M5UD(+) 18YL
M5UB(+) 18YL
N5U(+) 18YL
TERMINATING RESISTOR (8954) CH3_15
IP/CENTER CHASSIS (1701) CH3_10
*M5UB(+) 18YL
M5UE(-) 20LTGN
M5UB(-) 18GN
BENDIX WINGMAN (8903) CH4_39
M5UE(-) 20LTGN *M5UF(-) 18GN
*M5UH(-) 18GN *M5U(-) 18GN
J1939 CENTER TO FORWARD (9769F/9769M)
C
*M5UA(-) 18GN
M5U(-) 18GN
M5UA(-) 18GN
M5UB(-) 18GN
M5UA(-) 18GN
M5UK(-) 18GN
N5UB(-) 18GN
M5UK(-) 18GN
N5U(-) 18GN
M5UA(-) 18GN
M5U(-) 18GN
SMARTIRE TPMS RECEIVER (8993F) CH10_26
*M5UK(-) 18YL *M5UA(+) 18YL
*M5U(+) 18YL M5U(+) 18YL
N5U(+) 18YL
M5U(+) 18YL
A M5U(+) 18YL
N5UB(+) 18YL
M5UA(+) 18YL
M5UD(+) 18YL
IP CENTER CHASSIS (1701F) CH3_10,11
WABCO RADAR ARS327 (8904) CH4_39
M5U(+) 18YL
M5UA(+) 18YL
M5UK(+) 18YL *M5UK(+) 18YL
* W/WABCO ONGUARD RADAR ARS327
CHK
012
DATE
CHANGE
REV
13MAR13 ADDED CIRCUITS FOR
C
REFERENCE
91758M
DRAWN
RELEASE NO.
WABCO ONGUARD RADAR ARS327.
Figure 42
42
NAME
23067181 CIRCUIT DIAGRAM, PROSTAR, LONESTAR 75116N
DATE
26MAY11
PART NO.
AE08058096
J1939 Chassis (Cont.)
SHEET
15C
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.31. J1939 CHASSIS (CONT.), P. 15D ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
J1939 CHASSIS (CONT)
NAVISTAR, INC.
WABCO RADAR ARS327 (8904)
M5UF(+) 20YL
M5UK(+) 18YL J1939 CENTER TO FWD (9769M)
M5UF(-) 20GN
M5UF(+) 20YL
M5UK(+) 18YL
A
M5UK(-) 18GN
3
6
M5UD(-) 18GN
M5UD(+) 18YL
M5UF(-) 20GN
SMARTIRE TPMS (8993F)
M5U(+) 18YL
M5UA(+) 18YL
12
M5U(-) 18GN
M5UA(-) 18GN
11
C
M67YB 20PK
J1939 FWD TO CENTER (9770M)
A
M67YC 20PK
M5UB(+) 18YL
M5UB(-) 18GN
1
2
M67-GA 20WH
M67YA 20PK
8
M5UH(+) 18YL C
M5UH(-) 18GN
CHK
012
DATE
CHANGE
13MAR13 INITIAL RELEASE.
38
REV
A
REFERENCE
91758M
DRAWN
FWD CHASSIS CONN (1700F)
NAME
23077935 CIRCUIT DIAGRAM, PROSTAR, RELEASE NO.
91758M
Figure 43
37
DATE
12FEB13
PART NO.
AE08058096
SHEET
15D
J1939 Chassis (Cont.)
43
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.32. J1939 WITH SLEEPER, P. 16 CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
J1939 WITH SLEEPER IP / SLEEPER (5000)
N/ NO IDLE HVAC
35
#H5S(+) 18YL
H5SA(-) 18GN
J1939+
15
H5SA(+) 18YL
2 1
15
H5SA(+) 18YL
H5K(-) 18GN H5K(+) 18YL
TERMINATING RESISTOR (1657) APU / PDC CH3_13 (5031)
2 H5K(-) 18GN
1
CHK
H5SA(+) 18YL
DATE
H5T(+) 18YL
H5MB(+) 18YL
CHANGE
REV
C
REFERENCE
92948F
DRAWN
300422 RELEASE NO.
FOR R/D 5216.
61802Y
Figure 44
44
MAXXSAVER APU DISPLAY (5033) CH12_07
MAXXSAVER APU (5034)
H5MB(-) 18GN
0488 03FEB15 UPDATED DESCRIPTION
TERMINATING RESISTOR (1657) CH3_13
H5K(+) 18YL
H5MA(+) 18YL
H5MA(-) 18GN
AUX HVAC - BEHR NO IDLE CONTROLLER 1 (5216)
15
A
IP / SLEEPER (5000)
H5T(-) 18GN
J1939+
C
H5T(+) 18YL
H5S(+) 18YL
H5SA(-) 18GN
5
H5T(-) 18GN
H5S(-) 18GN
16
4
H5MB(+) 18YL
TERMINATING RESISTOR (5930M)
W/ NO IDLE HVAC - MAXXPOWER APU W/56 CAB
J1939-
H5MB(-) 18GN
H5MA(+) 18YL
H5MA(-) 18GN
AUX HVAC - BEHR NO IDLE CONTROLLER 1 (5216)
J1939+
A
IP / SLEEPER (5000)
H5S(+) 18YL
H5SA(-) 18GN
C
H5T(+) 18YL
H5S(-) 18GN
16
RESISTOR (5930M)
H5K(+) 18YL H5T(-) 18GN
W/ NO IDLE HVAC - MECHRON APU W/ 73 CAB
J1939-
H5K(-) 18GN
1
120 OHMS
16
TERMINATING RESISTOR (1657) CH3_13 TERMINATING
#A5K(+) 18YL
2
H5S(-) 18GN H5S(+) 18YL
J1939-
#A5K(-) 18YL
36
#H5S(-) 18GN SLEEPER HVAC CONTROLLER (5210)
# W/LONESTAR
120 OHMS
NAVISTAR, INC.
MAXXSAVER APU
2
1
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
PART NO.
09MAR09
J1939 with Sleeper
AE08058096
SHEET
016
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.33. J1939 WITH SLEEPER (CONT.), P. 16A
Figure 45
J1939 with Sleeper (Cont.)
45
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.34. J1708 PRIVATE, P. 17
Figure 46
46
J1708 Private
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.35. J1708 PUBLIC, P. 18 CHAPTER 3 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
J1708 PUBLIC
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
@FUSE F4-L(1013) C3 @A14JB D3 12RD 10A FUSE F3-A (1012) D1 A14JB C1
* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING @ W/2010 LH FUSE BLOCK
A14J 8RD
12RD
#A14 6RD
BTRY FEED CH3_01,01A
@A98H 18BK
A98-G 18WH
A11-GCA 12WH
GROUND STUD (LOCATED AT LEFT SIDE DASH MTD DUAL POST GND PLATE)
J1708 PUBLIC(-) (1661) A
A
A3B(+) 18DKBL
A3B(-) 18GY
C
G
B
A GND
BTRY
1708-
1708+
F
DIAGNOSTIC CONNECTOR (1650)
A3M(+) 18DKBL
B6
MODULE PLATE INTERCONNECT (TELEMATICS / VORAD) (1960)
B7
A3M(+) 18DKBL
8
A3M(-) 18GY
9 A3BD(+) 18DKBL
A3BD(-) 18GY
TCU 22 BR
2
22 RD
16
D
C
IP / SLEEPER XATA (5010 / 1970) (5940) XATA MODULE H3BE(-) 18GY
QUALCOMM TMCT (1923)
E
E
H3BE(+) 18DKBL
F
A3BD(+) 18DKBL
H3BD(+) 18DKBL
D
C
A
D ATA-
WH
C ATA+
E
H3BD(-) 18GY SATELLITE COMMUNICATION (5010 / 1970)
A
B
QUALCOMM IMCT (1920) ANTENNA COMMUNICATION UNIT
B 18 RD
K (J1708-/RX)
18 BN
J (J1708+/TX)
A3BD(-) 18GY
A3BD(+) 18DKBL
CHANGE
DATE
GN C
A3BD(-) 18GY QUALCOMM IMCT (5900)
-
D
A3BD(-) 18GY
A3BD(+) 18DKBL
CHK
C
A3M(-) 18GN
TRANSLATOR MODULE (1961)
-
BTRY FEED CH3_34,34A
10A
A98H 18BK
J1708 PUBLIC(+) (1660)
*A14 4RD
ADDED EFFECT W/2010
REV
D
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
61802Y
Figure 47
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058096
SHEET
018
J1708 Public
47
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.36. J1708 PUBLIC (CONT.), P. 19 CHAPTER 3 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
J1708 PUBLIC (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
5
F
A
G
A5FD(-) 18GN
FUSE (1016) A14FDT CH3_01 14RD FUSE F2-F (1011) J1708 CH3_03A PUBLIC(+) A3FD(+) (1660) 18DKBL F
B
D
A5FD(+) 18YL
*A14FDU 16RD
PIN A11-GFF 16WH
C
*A11-GFE 14WH
J1939 ADAPTER (1025) CH3_12
A11-GBE 14WH
NEG STUD (1005)
IVIS POWER CONN (1982)
GROUND STUD (1005) CH3_23
RCPT
IVIS DATA LINK CONN (1981)
FUSE F2-K (1011) CH3_02A
FUSE F7-A (1016) CH3_02
*A11-GBE 14WH
*A11-GBA 14WH
A11-GBE 14WH
*A11-GKJ 6WH
1
A14FDU 16RD
GROUND (1022)
*A14FDT 14RD A3FD(-) 18GY
A3BD(+) 18DKBL
F
A3BD(-) 18GY
QUALCOMM TMCT (5902)
C
TERRESTRIAL COMMUNICATION UNIT (TCU)
1708+
IP / SLEEPER (5010 / 1970) D
1708-
XATA MODULE (1910)
F
H3BD(-) 18GY
22 RD
16
22 BR
2
C
D
E
H3BD(+) 18DKBL
A3BE(-) 20GY
A3BE(+) 20DKBL J1939 ADAPTER (1025)
6TB1 7TB1 DATA LINK DATA LINK (+) (-)
H
A3BE(+) 18YL
E
A3BE(-) 18GN
A98A(+) 18DKBL
A98B(-) 18GY A3BD(-) 18GY
B
13
H98B 18BK
B
H98A 18BK
A 10
DATE
B
A3BA(-) 18GY A3BA(-) 18GY A3BA(-) 18GY
36
IP / ENGINE (1702)
* W/2010 LH FUSE BLOCK
CHANGE
REV
0638 14OCT14 ADDED EFFECT W/2010
D
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
61802Y
Figure 48
48
11 A3BA(+) 18DKBL A3BA(+) 18DKBL A3BA(+) 18DKBL
35
CHK
TRIP MASTER (5927)
IP / SLEEPER (5010 / 1970)
C
J1708(-)
14
D
WABCO ABS CONTROLLER (1420) J1708(+)
J1708(-)
ABS#1 (1400)
J1708(+)
A3BD(+) 18DKBL
EATON GEN3 TCM CONNECTOR (7105)
K3BA(+) 18GY
10 1708+
K3BA(-) 18DKBL
11 1708-
J1708 PUBLIC(-) (1661)
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
PART NO.
09MAR09
J1708 Public (Cont.)
AE08058096
SHEET
019
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.37. J1708 PUBLIC (CONT.), P. 20 CHAPTER 3 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
J1708 PUBLIC (C0NT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
FUSE F4-L (1013)
D3
%A14JB 12RD
C3
*A14 4RD
FUSE F3-A (1012) D1
%A98H 18BK
C1
E
A14J 8RD
A98-G 18WH
A98H 18BK
A11-GCA 12WH
J1708 PUBLIC(+) (1660)
#A14 6RD
BTRY FEED (1001) CH3_01,01A
GROUND STUD (LOCATED AT LEFT SIDE DASH MTD DUAL POST GND PLATE) (1005)
J1708 PUBLIC(-) (1661) A3B(-) 18GY
B
DIAGNOSTIC CONNECTOR (1650)
A3BD(+) 18DKBL
A3BD(-) 18GY
MOTIENT MOBILE MAX (1932)
F
A
A GND
G
BTRY
F
1708(-)
A3B(+) 18DKBL
1708(+)
A
A14JB 12RD
10A
BTRY FEED (1000B) CH3_34,34A
E
G QUAL COMM (1925F)
H3BD(-) 18GY
G
J1708(-)
H3BD(+) 18DKBL
F
J1708(+)
A3BD(+) 18DKBL
A3BD(-) 18GY
QUALCOMM OMNIVISION ACCESSORY (1919/1919A) D
J1708(-)
C
J1708(+)
* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING % W/ 2010 LH FUSE BLOCK
CHK
DATE
CHANGE
REV
0638 14OCT14 ADDED EFFECT W/ 2010
D
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
61802Y
Figure 49
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
PART NO.
09MAR09
AE08058096
SHEET
020
J1708 Public (Cont.)
49
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.38. GROUND – CAB, P. 21 CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GROUND - CAB
NAVISTAR, INC.
A11-GKC 12WH
GROUND STUD (1004) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
GROUND ADAPTER (1023)
11 1
* W/ 2010 LH FUSE BLOCK
*A72-GC 18WH
AUX TRAILER RELAY (1017) CH10_06A
A72-GC 18WH *A72-GA 18WH
AUX TRAILER SOCKET RELAY (1016) CH10_06 AUX TRAILER RELAY (1017) CH9_16B
A72-GA 18WH
AUX TRAILER SOCKET RELAY (1016) CH9_16
A11-GCB 12WH 8
GROUND STUD CH3_25
A67-GK 18WH
A67-GA 18WH
A67-G 18WH
WABCO ONGUARD DIU (1944) CH4_28
A67-GY 18WH
FORWARD LOOKING RADAR UNIT (8901) CH4_28
A67-GD 18WH
TRAILER LEFT TURN RELAY (1011) CH9_13, ACCESSARY RELAY# 2,4 (1011,1013) CH3_09 NEXT GEN CRUSE CONTROL (1776) CH4_049 SART MODULE (1610) CH3_34
A56-GT 18WH A97-G 20WH *A97-GA 18WH A97-GA 18WH
9
SART CLOCK MODULE (1610) CH4_34
A19-GB 18WH *A19-GB 18WH
FUEL HEATER RELAY (1015) CH8_05 FUEL HEATER RELAY (1019) CH8_5A
A54-GX 16WH
SKIRT LIGHT RELAY (1010) CH9_12
*A54-GX 16WH
SKIRT LIGHT RELAY (1019) CH9_12A
3
10
5 6
12
13
CHK
DATE
A17-GC 18WH
CRANK RELAY (1010) CH5_01
*A17-GC 18WH
CRANK RELAY (1010) CH5_01
A65-GW 18WH
CUSTOMER WORK LIGHT RELAY (1010) CH9_22,23
*A65-GW 18WH
CUSTOMER WORK LIGHT RELAY (1020) CH9_22A,23A
A78-GA 16WH
DRIVER POWER MIRROR (3000) CH4_05
A78-GB 16WH
PASSENGER POWER MIRROR (3003M) CH4_05
A75T-G 18LTGN
ENGINE PRE HEAT / NO IDLE HEAT CONTROL / PARKED HEAT VALVE 1B (1115M / 1017 / 4204) CH12_06,10 RIGHT BLANK OPTIONAL WARNING LIGHTS (1510)CH8_06
A72A-GA 18OR
14
A72-GB 18WH
AUXILLARY TRAILER SWITCH (1110M)CH9_16, 16B
A11-GC 12WH
MOBILEYE GROUND & WIPER SIGNAL (381)CH04_40
CHANGE
0488 09SEP15 ADDED CHAPTER REF TO
REV
G
REFERENCE
93248U
DRAWN
300422 RELEASE NO.
R/D 1776.
61802Y
Figure 50
50
VORAD VS-400 DIU CONNECTOR (1943M) CH4_28 TRAILER LEFT TURN RELAY (1015)CH9_13A
2
7
FORWARD LOOKING RADAR UNIT (8901) CH4_28
A67-GM 18WH
*A56-GT 18WH
4
BODY CONTROLLER#J2 (1604)
E CAB GROUND
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
Ground – Cab
PART NO.
SHEET
AE08058096
021
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.39. GROUND – CAB (CONT.), P. 22 CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
GROUND - CAB (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
ALLISON TC10 SHIFT SELECTOR (1852) CH11_13
A92-GAH 18WH
CUSTOMER ACCESSORIES CONTROL (1112M) CH4_26
A11-GC 18WH A11-GAM 18WH
MODULE PLATE INTERCONNECT (1960) CH4_07
A11-GAM 18WH
SLEEPER CONTROL ENABLE SWITCH (1114M) CH7_12,12A REMOTE START / STOP RELAY # 2 (1018) CH7_07, CH7_7A
A11-GAA 14WH
NEGATIVE STUD (1004) (LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
A14-GAC 18WH
LATCHING RELAY (1007) CH3_03 SECONDARY INSTRUMENT CLUSTER (1502) CH8_11
A11-GAE 16WH SINGLE CUSTOMER ACCESSORY A14-GAG 18WH
A14-GSB 18WH
CUSTOMER ACCESSORY CONTROL SPARE '1' (1112M) CH4_26 CUSTOMER ACCESSORY #1 RELAY (1019) CH4_26
@A14-GSB 18WH
CUSTOMER ACC #1 (1017) CH4_26A
A14-GSA 18WH
DUAL CUSTOMER ACCESSORY CUSTOMER ACCESSORY CONTROL SPARE '2' (1113M)CH4_27 CUSTOMER ACCESSORY RELAY # 2 (1019) CH4_27
A14-GSC 18WH
A14-GAG 18WH
A14-GSD 18WH
CUSTOMER ACC #2 (1017) CH4_27A
@A14-GSB 18WH
A11-GAL 18WH
RANDMCNALLY GPS DISPLAY (2223) CH4_43
A63-GAJ 18WH
FLOOR LIGHT (1907) CH9_17
A11-GAL 18WH
RIGHT BLANK OPT WARNING LIGHT (1510) CH8_06 VEHICLE INFORMATION DISPLAY (1550) CH4_23
A22-GAN 18WH
TIRE PRESSURE MONITORING SYSTEM CONTROLLER (8952) CH10_01
A11-GAP 18WH
PANIC BUTTON (1111M) CH4_15
A84-GAF 16WH
CIGAR LIGHTER (1903) CH4_02
A92-GAH 16WH
SHIFTER CONNECTION (7905) CH11_03
A63-GAK 18WH
CUSTOMER SUPPLIED WORK LIGHTS (HIGH MOUNTED) (2201) CH9_22
A65-GAD 16WH A98-GB 18WH
MODULE PLATE INTERCONNECT (1960) CH4_07
A98-GAB 18WH A98-GC 18WH
@ W/ 2010 LH FUSE BLOCK
CHK
-
CHANGE
DATE
-
REV
ADDED EFFECT W/ 2010
F
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
OF FUSE BLOCK.
61802Y
Figure 51
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058096
SHEET
022
Ground – Cab (Cont.)
51
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.40. GROUND – CAB (CONT.), P. 23 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
GROUND - CAB (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
A11-GBE 14WH
PEOPLE NET CONN (1938) CH4_30B, IVIS DATA LINK (1981) CH3_19
A11-GBH 18WH
PEOPLE NET COMMUNICATION (1939) CH4_30E
A75-GBM 18WH
HEATER CONTROLLER BLOWER MODULE (1230) CH12_24 GROUND STUD (1005) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
A11-GKJ 6WH
A11-GBA 14WH
A28-GBF 18WH
COMPASS MODULE (1912) CH3_10,13
A11-GBD 18WH
PANIC BUTTON (1111M) CH4_15
A11-GBC 18WH
AUX POWER (1901) CH4_02
A86-GBB 16WH A58-GBG 16WH
LIGHTED AIR SHIELD (1906) CH9_20 IGNITION RELAY # 1 (1011 / 1013) CH3_05
A13-GBK 18WH
TRIPMASTER HEADLIGHT INPUT RELAY (1019) CH9_07 QUALCOMM TMCT / QUALCOMM IMCT (1923 / 1920 / 5900) CH4_09,12,14 BRAKE INPUT / QUALCOMM OMNIVISION POWER (1812 / 1918) CH4_17,29 XATA CONNECTOR (1910) CH4_16
A11-GBE 18WH A11-GBE 18WH *A11-GBE 16WH A11-GBE 16WH
TRIPMASTER HEADLIGHT INPUT RELAY (1019) CH9_07 QUALCOMM MVPC KEYBOARD (1922) CH4_13 BRAKE INPUT / MOTIENT MOBILE MAX POWER (1812 / 5904) CH4_16,17,31 TRI-PAC (1116M) CH7_10
A53-GBE 18GY A11-GBH 18WH A11-GBH 16WH A62-GBN 18WH
BEACON LIGHT S/W (1117M) CH4_24
#A13-GBP 18WH *A11-GBP 18WH
TAKATA LDW ROOF CONN (15B) CH4_35
*A11-GBE 18WH
QUALCOMM PANIC BUTTON (5901) CH4_14
* W/ TAKATA/ COGNEX LANE DEPART # W/ BEACON LIGHT
CHK
012
DATE
CHANGE
REV
07FEB13 ADDED: CIRC A11-GBE,
D
REFERENCE
91662T
DRAWN
300422 RELEASE NO.
A11-GBH AND A75-GBM.
61802Y
Figure 52
52
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058096
Ground – Cab (Cont.)
SHEET
023
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.41. GROUND – CAB (CONT.), P. 24 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
GROUND - CAB (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
A11-G 8WH
SLEEPER BOX GROUND (5002) CH3_28
A74-G 18WH
HVAC CONTROLLER (1200) CH12_02
A86-G 18WH
RADIO CONNECTOR (1300) CH4_18
A11-GKE 16WH
GAUGE CLUSTER #1 (1500) CH4_04,CH9_16
A98-G 18WH
DIAGNOSTIC CONNECTOR (1650) CH3_11,18
CLOCKSPRING / TURN SIGNAL SW (1801 / 1802) CH4_04,22
A11-GA 18GY A11-GCA 12WH A82-G 16WH
WIPER MOTOR (4500) CH4_21
A11-GKD 18WH
SWITCH PACK (1101M) CH4_20
DRIVER SIDE COURTESY LIGHT (3400) CH9_03,04
A63-G 18WH
A63-GK 18WH
PASS SIDE COURTESY LIGHT (3400) CH9_03,04
A63-GA 16WH
ROOF / IP (2000) CH3_26, CH9_03,04,11
BODY CONTROLLER #J5 (1602) A11-GL 18WH
CHK
DATE
0486 30DEC11
CHANGE
REV
TITLE WAS CIRCUIT
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
61802Y
Figure 53
E16
CHASSIS GROUND
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058096
SHEET
024
Ground – Cab (Cont.)
53
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.42. GROUND – CAB (CONT.), P. 25 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
GROUND - CAB (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
HVAC LPM (1220) CH12_03
A75-G 12WH
AUX HEATER LPM / SLEEPER HVAC LPM (5214) CH12_05,10
A11-GKJ 6WH
A75-GC 10WH
A11-GCB 12WH
GROUND ADAPTER (1023) CH3_21
GROUND STUD (1005) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
A81-GA 12WH DRIVER / PASSENGER DOOR PODS (3202M) CH4_03
A81-G 10WH A81-GC 12WH
CHK
DATE
CHANGE
REV
0486 03JAN12 ADDED LONESTAR IN
B
REFERENCE
75116N
DRAWN
300422 RELEASE NO.
TITLE. REMOVED CIRC A11-GKB.
Figure 54
54
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058096
Ground – Cab (Cont.)
SHEET
025
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.43. GROUND – CAB (CONT.), P. 26 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GROUND - CAB (CONT)
NAVISTAR, INC.
CONSOLE / ROOF STANDARD (2500) CH4_01
D63-GL 16WH
ROOF / IP 2000-3
A63-GA 16WH
D63-GA 16WH
D86-GF 16WH
CB RADIO POWER (SLEEPER) (2303) CH4_01
D63-GE 18WH
MAP READING LIGHT (2103) CH9_04
D63-GF 18WH
MAP READING LIGHT (2102) CH9_04
D63-GM 18WH
A11-GCA 12WH
ROOF / DOME LIGHT (2101) CH9_04
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
CHK
DATE
0486 30DEC11
CHANGE
REV
TITLE WAS CIRCUIT
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
61802Y
Figure 55
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058096
SHEET
026
Ground – Cab (Cont.)
55
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.44. GROUND – CHASSIS, P. 27 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
GROUND - CHASSIS
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
% LSM BOC BTRY BOX @ LSM UC BTRY BOX * RSM UC BTRY BOX
GROUND ADAPTER #1 (8800) B
LEFT FOG LIGHT # W/ LONESTAR (8201) CH9_05 RIGHT FOG LIGHT (8200) CH9_05 FUEL HEATER (8550) CH8_05
M64-GA 16WH M64-GB 16WH M19-GA 14WH M54-GA 16WH M78-G 16WH
C D E
F
CONNECTION FOR CUSTOMER SUPPLIED LIGHTS (8050) CH9_12 RIGHT / LEFT HEATED HOOD MTD MIRRORS (8070/8071) CH4_6A ELECTRIC HORN (8311 / 8312) CH4_04
M85-GA 16WH
A
M11-GA 14WH
M11-GD 12WH M11-GC 12WH
M11-GB 14WH M11-GBB 16WH
}
M11-GBC 16WH
CHASSIS GROUND ADAPTER (8806)
LEFT MODESTY PANEL TURN LIGHT N/ SLEEPER (8100) CH9_10 RIGHT MODESTY PANEL TURN LIGHT N/ SLEEPER (8101) CH9_10
M11-G 10WH
RADIATOR GROUND CH8_05
LEFT / RIGHT HEADLIGHT CONNECTOR (8001 / #8002 / 8000 / #8003) FRONT LEFT / RIGHT TURN LIGHT (8001) CH9_06,10
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
A
N107-GB 18TN
B
N107-GA 18TN
REAR BRAKE WEAR SENSOR (8965 / 8967) CH10_19 FRONT BRAKE WEAR SENSOR (8961) CH10_18
N107-GC 18TN
FORWARD REAR BRAKE WEAR SENSOR (8962 / 8963) CH10_19
C D
N11-GU 16WH
E
VEHICLE SENSOR MODULE (8950) CH10_18
N11-GJ 16WH
CHASSIS GROUND ADAPTER (8803) F
E
LEFT SIDE AIR DRYER (9900 / 9901 / 9902) CH10_02
N39-G 16WH
B
TAIL LIGHT CONNECTOR (9303 / 9304A) CH9_01,02
N10-G 12WH N104A-G 18WH
C A
AUTO START / STOP (9999A) CH7_015
N11-GA 10WH LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE/ 400B CENTRE GROUND
GROUND ADAPTER (8804) A B C D
N11-GB 10WH N59-G 14WH
AIR SOLENOID 4 - PACK (9736) CH10_03
N59-GA 14WH
2ND AIR SOLENOID 4 - PACK (9737 / 9737A) CH10_04
N49-G 18WH
CENTER CHASSIS / REAR CHASSIS (9800) CH8_08 W/ TWO DIFF LOCK WARN LT
E
F
CHK
012
DATE
N65-G 16WH
DAY CAB WORK LIGHT (9718) CH9_22
N65-GA 14WH CHANGE
07FEB13 ADDED: CIRC M78-G,
CUSTOMER SUPPLIED WORK LIGHT (LOW MTD) (9719 / 9719A / 9720 / 9720A) CH9_22 REV
D
REFERENCE
91662T
DRAWN
300422 RELEASE NO.
N104A-G. RMVD: CIRC N104A-G AND M11-GC.
Figure 56
56
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
PART NO.
09MAR09
Ground – Chassis
AE08058096
SHEET
027
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.45. GROUND – SLEEPER, P. 28 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GROUND - SLEEPER
NAVISTAR, INC.
SLEEPER BOX GROUND (5002-A)
H11-G 8WH
H11-GM 10WH
SLEEPER GROUND ADAPTER (5007) CH3_29
GROUND STUD CH3_24
A11-G 8WH H63-GD 18WH
SLEEPER DOME LIGHT RELAY (5001) CH9_18, CH9_18A
H11-GS 18WH
SLEEPER ACCESSORY RELAY (5001) CH12_05,09 RIGHT CRESENT LIGHT (#5126) CH9_17A
LOWER BUNK READING LIGHT (5130) CH13_01
H63-GSD 18WH GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL (5004)
SLEEPER FUSE CENTER (5001) CH9_18A
#H63-GSA 18WH
H11-GSK 10WH
12V POWER SOURCE (#5125) CH13_03 12V POWER SOURCE (5005) CH13_03
H86-GSC 16WH
RIGHT FLOOR LIGHT (5129) CH9_17
H63-GJB 18DKBL
CENTER CRESENT LIGHT (#5129) CH9_17A
SLEEPER CONTROL PANEL (5130) CH13_003
#H86-GSA 16WH
LEFT FLOOR LIGHT (5128) CH9_17
H63-GJA 18WH
LEFT CRESENT LIGHT (#5128) CH9_17A BACK PANEL (5300) CH9_23
H65-G 16WH
ROOF HARNESS (#5103) CH9_18A H63-GB 16WH
ROOF HARNESS (5102) CH9_18
#H63-GSB 18WH H11-GSN 10WH
H63-GSA 18DKBL
H11-GSJ 18WH
H63-GSB 18DKBL #H63-GSC 18WH
UNDER BUNK LIGHT LEFT (5015) CH13_02
LUGGAGE LIGHT RELAY (5001) CH13_02
}
UNDER BUNK LIGHT RIGHT (5020) CH13_02
H86-GSA 16WH
12V POWER SOURCE (5003) CH13_03
H62-GSD 18WH
ACCENT LIGHT DIMMER (512) CH9_19 SLEEPER CONTROL PANEL (#5130) CH9_024 DOME / FLOOR LIGHT / ACCENT LIGHT DIMMER (5124 / 512) CH9_19
H63-GSF 18WH
SLEEPER CONTROL PANEL (#5130) CH9_024
# W/LONESTAR CHK
DATE
0486 30DEC11
CHANGE
REV
ADDED: CIRCUITS FOR
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
SLEEPER LONESTAR & LONESTAR IN TITLE.
Figure 57
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
PART NO.
09MAR09
AE08058096
SHEET
028
Ground – Sleeper
57
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.46. GROUND – SLEEPER (CONT.), P. 29 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
GROUND - SLEEPER (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL (5004)
SLEEPER GND ADAPTER (5007) 1
H11-GM 10WH
2
LIGHTED AIR SHIELD (SLEEPER) (5117) CH9_20
H58-G 16WH #H65-CG 16WH #H86-GHX 18LTGN
3
H86-GH 16LTGN
4
BEACON LIGHT RIGHT SIDE (5135)CH9_25
#H65-GJ 16WH #H65-GH 16WH
BEACON LIGHT LEFT SIDE (5134)CH9_25
#H86-GHY 18LTGN
AMPLIFIER CONNECTOR A (5313) CH4_19
#H86-GHZ 18LTGN
H65-GE 16WH
#H65-GC 16WH #H65-GD 16WH
W/ NO IDLE HEAT
RIGHT OPTIONAL WORK LIGHT (5119) CH9_23 LEFT OPTIONAL WORK LIGHT (5118) CH9_23
H75-GB 18LTGN
H75-GSX 14WH
NO IDLE CONTROLLER 1 (5216) CH12_11
H75-GAS 18LTGN
NO IDLE ENGINE BEHR (5222) CH12_06 (5220) CH12_16 BERGSTROM
H75-GAK 16LTGN
CHS MODULE CH12_11, CH12_19 (5219)
13 H75WK 18WH
5
H104-GB 18DKBL H86-GK 18WH
REFRIGERATOR (5500) CH13_04
H11-GSP 14WH
B
H11-GSD 18WH #H11-GMB 18WH
H11-GMC 18WH
QUALCOMM IMCT W/ MVPC KEYBOARD (5903) CH4_14
H11-GMD 18WH
XATA MODULE (1911-A) CH4_17
DATE
-
H76-G 18WH
NO IDLE EXTERNAL MODULE (5232) CH12_11
CHANGE
REV
ADDED CIRCUIT FOR
C
REFERENCE
82357E
BUNK FAN / SKYRISE BUNK FAN / LOW ROOF BUNK FAN (1305 / 5222 / 5221) CH13_06 12V POWER SOURCE #1 (5600) CH13_004 # W/LONESTAR DRAWN
300422 RELEASE NO.
SLEEPER LONESTAR & LONESTAR IN TITLE.
Figure 58
58
QUALCOMM IMCT (5900) CH4_14
H77NU 18LTGN
H77NT 14LTGN
#H86-GSB 16WH CHK
QUALCOMM IMCT W/ MVPC KEYBOARD (5803) CH4_14
#H11-GMB 18WH AUX HEATER CONTORLLER (5210) H77NV CH12_05 16LTGN
12
-
QUALCOMM IMCT (5900) CH4_14
#H11-GMC 18WH
#H11-GMA 18WH
9
QUALCOMM IMCT (5900) CH4_14
QUALCOMM IMCT (5902) CH4_11
H11-GMC 18WH
#H75-GB 18WH
SLEEPER CONTROL PANEL(#5130) CH4_33
POWER PANEL GROUND (5006) TRIPMASTER (5927) CH9_07
H11-GMB 18WH
11
REFRIGERATOR (#5502) CH13_04
REMOTE RADIO (5303) CH4_33
H86-GHW 18LTGN
7
ESPAR HEATER CHASSIS MODULE (#5219) CH
NO IDLE ESPAR HEATER (5238) CH12_12 NO IDLE WEBASTO HEATER (5236) CH12_13,14 SLEEPER CONTROL PANEL (#5130) CH7_08A
H75WG 18WH
6
SLEEPER CONTROL PANEL (#5130) CH
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058096
Ground – Sleeper (Cont.)
SHEET
029
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.47. GROUND – SLEEPER (CONT.), P. 30 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
GROUND - SLEEPER (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
SLEEPER GND ADAPTER (5007) W/ WARDROBE & UPPER BUNK LIGHTS
8
WARDROBE CABINET / UPPER BUNK READING LIGHT (5109 / 5131) CH13_01
H63-GX 18WH
W/ WARDROBE LIGHTS ONLY
WARDROBE CABINET (5109) CH13_01
H63-GK 18WH
W/ UPPER BUNK READING LIGHT ONLY
H63-GU 18WH
UPPER BUNK READING LIGHT (5131) CH13_01
#H63-GK 18WH
LOWER CABINET (5136) CH4_19A PASS UPPER CABINET (5014) CH4_19A
#H63-GUB 18WH
#H63-GU 18WH
10
H11-GT 14WH
#H63-GUA 18WH
LOWER CABINET (5135) CH4_19A
H63-GK 18DKBL
SKY RISE CABINET LIGHT (5134) CH13_07
#H63-GU 18WH
LOWER CABINET (5135) CH4_19A
14
H86-GSB 16WH
TV POWER SOURCE (5012 / 5013 / 5600) CH13_04
#H86-GSM 16WH
12Y POWER SOURCE #2 (5013) CH13_04
# W/LONESTAR
CHK
DATE
0486 30DEC11
CHANGE
REV
ADDED: LONESTAR IN
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
TITLE, CIRC FOR SLEEPER LONESTAR.
Figure 59
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058096
SHEET
030
Ground – Sleeper (Cont.)
59
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.48. GROUND ADAPTER – IBB ENGINE, P. 31 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GROUND ADAPTER - IBB ENGINE
NAVISTAR, INC.
RADIATOR GROUND (8600)
W/ MAXXFORCE 15L ENGINE
K11-GC 12WH
A
RADIATOR FRAME GROUND (4005B)
FREON COMPRESSOR (6200) CH12_01
K77-G 16WH
K92A16 14WH
K10WH5 16WH K10WH5 16GY
K92B16 16GY
K92B16 14WH
ECM CONNECTOR 1 (6018) CH7_01
K92BA16 14WH ECM CONNECTOR 1 (6018) CH7_01
K92C16 14WH K92D16 14WH
ECM CONNECTOR 2 (6019) CH7_01
K10-GA 10WH HARNESS GROUND (6314) (LOCATED AT LEFT SIDE ENGINE BLOCK GROUND)
K10WH1 16GY
K10-GJ 16WH
K10WH1 12WH
K10-GK 16WH
ENGINE SENSOR INTERFACE (6033) CH6_01,CH7_01
ECM 5V ADAPTER (6706) E
K92A4 18TN
B
K34BB 18TN
D
CHK
DATE
ECM CONNECTOR 1 (6018) CH6_01,CH7_01
K23A1 18TN
CHANGE
VARIABLE SPEED FAN DRIVE (6420) CH6_01
REV
0486 03JAN12 ADDED: LONESTAR IN
B
REFERENCE
75116N
DRAWN
310775 RELEASE NO.
TITLE. RMVD CONN R/D 6704A & 6707.
Figure 60
60
BODY BUILDER CONNECTOR 2 (4706)
2
75116N
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR PART NO.
DATE
-
AE08058096
Ground Adapter – IBB Engine
SHEET
031
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.49. GROUND ADAPTER – IBB ENGINE (CONT.), P. 32 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GROUND ADAPTER - IBB ENGINE (CONT)
NAVISTAR, INC.
ZERO VOLT REFERENCE (1620)
A
A9Z 18GY
E3
BODY CONTROLLER #J5 (1602)
ZVR
B
A9ZA 18GY
C
A9ZB 18GY
PTO RELAY A (1020) CH10_17
D
A9R 18GY
SLEEPER CONTROL ENABLE SWITCH (1114M) CH7_07
F
A9FS 18GY
JAKE BRAKE FOOT PEDAL (1953) CH7_05
A9A 20WH
I/O MIC DISPLAY (2225) CH4_38
A9C 18GY
AC PRESSURE TRANSDUCER (6201) CH8_04
H
E
SHIFTER CONNECTION (7905) CH11_03
GROUND ADAPTER (6702) A
K9AA 16GY
B
C
D
CHK
DATE
BODY CONTROLLER #J5 (1602)
E5 ZVR
K9AAA 18GY
AC PRESSURE TRANSDUCER (6201) CH12_01
K9AAD 18GY
TRANSMISSION OIL TEMP SENSOR (7700K) CH8_04
K9AAB 18GY
CHANGE
0486 03JAN12 ADDED: LONESTAR IN
AIR RESTRICTION INDICATOR SW (6703A) CH7_04,CH8_01
REV
B
REFERENCE
75116N
DRAWN
300422 RELEASE NO.
TITLE, CIRC A9A, A9C. RMVD CONN RD 6704A.
Figure 61
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058096
SHEET
032
Ground Adapter – IBB Engine (Cont.)
61
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.50. GROUND ADAPTER, P. 33 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GROUND ADAPTER
NAVISTAR, INC.
ELECTRONIC GROUND ADAPTER (8802)
BODY CONTROLLER #J5 (1602)
IP/CENTER CHASSIS (1701-28)
A
A9BC 18GY
N9BC 18GY
A9B 18GY
E7
ZVR
C
N9BE 18GY
FUEL SENDER (9100B/9100C/9100A) CH10_27
D
N9BF 18GY
FRONT AXLE TEMP SENSOR (6X4) (9811)CH8_02
F
BODY BUILDER (4450M) CH10_22
N11-GD 12WH
GROUND ADAPTER (1010) A
B
CHK
012
DATE
R10-G 16WH
CTR CHASSIS / RR CHASSIS (9800) CH9_01
R10-GA 16WH
TAIL LIGHT CONNECTOR (9303 / 9304A) CH9_01
CHANGE
07FEB13 ADDED: CIRC N11-GD
REV
C
REFERENCE
91662T
DRAWN
300422 RELEASE NO.
AND N9BE.
61802Y
Figure 62
62
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
Ground Adapter
PART NO.
AE08058096
SHEET
033
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.51. BATTERY FEED, SINGLE, P. 34 CHAPTER 3 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BATTERY FEED, SINGLE
NAVISTAR, INC.
FUSE F10-A (1019) E1 F1 A92BT 18RD
ALLISON TC10 SHIFT SELECTOR (1852) CH11_12
**A14HF 16RD
##A14HF 16RD FUSE F3-D (1012) C4 D4 A14HA
(A58J)
12RD
CH3_35
NEXT GEN CRUISE CONTROL (1776) CH4_049
20A FUSE F3-B (1012) D2 A14HB C2
12RD
(A68J)
20A
A14HC 12RD
FUSE F7-D (1016) E4 F4
(A70J)
30A
A94AY 12GY
A14H 8RD
A14M 8RD
A14K 8RD
A14KB 16RD
FUSE F1-B (1010) E2 F2 A14FA
A14FD 12RD
A14F 8RD
A14 4RD
FUSE F2-A (1011) F1 E1
ABS #1 (1400) CH10_07 W/ BENDIX ABS
A75D 18LTGN
5A
A14FB 12RD
TRAILER STOP LIGHT RELAY (1016) CH9_13
WABCO ABS CONTROLLER (1420) CH10_13
A94AY 14GY
15A/30A
A14FC 12RD
TRAILER TAIL LIGHT RELAY (1012) CH9_13
W/ WABCO ABS
FUSE F8-B (1017) E2 F2
A14HE 12RD
12RD
TRAILER MARKER LIGHT RELAY (1012) CH9_13
HVAC CONTROLLER (1200) CH12_02 IGNITION RELAY #1 (1011 / 1013) CH3_05
(A56J)
TRAILER LEFT TURN RELAY (1011) CH9_13
15A
FUSE F2-C (1011) E3 F3 (A57J) 15A
TRAILER RIGHT TURN RELAY (1011) CH9_13
FUSE F2-E (1011) A14FF 12RD
FUSE HOLDER 150A FUSE A14J 8RD
A14FE 12RD
D1 10A
FUSE F6-A (1015) A4 B4 30A
FUSE F2-G (1011) C3 D3
A14JA 12RD
2RD
C1
15A
FUSE F3-A (1012) BLOCK TYPE FUSE 200A
A14JB 12RD
F4
RADIO CONNECTOR (1300) CH4_18
A86AF 18LTGN
REMOTE RADIO (5303) CH4_32,33
A75 12LTGN
HVAC LPM (1220) CH12_03
GAUGE CLUSTER #1 (1500) CH8_10, CH9_16
A14EE 16RD
IGNITION SWITCH (1100M) CH3_05,09 CH5_01,02
A15 18RD A98H 18BK
10A
E4 30A
FUSE F8-H (1017) B4 A4
A14JD 12RD
-
C1
FUSE F8-D (1017) A14JC 12RD
+
D1
A86P 18LTGN
15A
DIAGNOSTIC CONNECTOR (1650) CH3_10,11,18,20 AUXILIARY TRAILER RELAY (1016) CH10_06
A94TC 12GY A94TV 12GY A94T 12GY
TRAILER ABS ECU RELAY (1017) CH10_06 ABS TRAILER SOCKET (9902) CH10_06
A97VT 12PL
ERG VALVE RELAY (1020) CH7_06
FUSE F2-D (1011)
BATTERY
F4 A63BD 18DKBL 10A FUSE F9-A (1018) C1 D1 A14MB A81B 12RD 12LTGN 30A FUSE F10-A (1019) E1 F1 A92BT &A14JH BATTERY GND 18RD 16RD (ON LEFT SIDE OF FRAME RAIL) *A14JF 16RD * W/ STANDARD ** W/ STANDARD BATT FEED N/ LOAD SHEDING W/ PDM & W/ STANDARD ## W/ W/ STANDARD BATT FEED N/ LOAD SHEDING CHK
DATE
A14KH 12RD
CHANGE
0488 18AUG15 ADDED CIRC A14KB.
REV
E
REFERENCE
93248T
E4
DRAWN
300371 RELEASE NO.
72376Z
Figure 63
MAP LIGHT / DOME (2100) CH9_03 MAP READING LIGHT (2102 / 2103) CH9_04 DRIVER DOOR POD SIGNAL (3202M) CH4_03
ALLISON TC10 SHIFT SELECTOR (1852) CH11_12 BATT FEED W/ PDM BATT FEED
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
PART NO.
20AUG10
AE08058096
SHEET
034
Battery Feed, Single
63
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.52. BATTERY FEED, SINGLE (CONT.), P. 34A CHAPTER 3 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BATTERY FEED, SINGLE (CONT)
NAVISTAR, INC.
W/2010 LH-FUSE BLOCK
FUSE F10-A (1019) F2 E2 A92BT 18RD FUSE F4-C (1013) H3 G3 A14HA A58J 12RD 12BN 20A
ALLISON TC10 SHIFT SELECTOR (1852) CH11_13
A14HF 16RD
CH3_35A
FUSE F4-M (1013) C4 A14HB D4 12RD
A14HC 12RD
TRAILER MARKER LIGHT RELAY (1012) CH9_13A
A68J 12BN
20A
FUSE F4-T (1013) B4 A4
TRAILER TAIL LIGHT RELAY (1010-C4) CH9_13A
A70J 12OR
TRAILER STOP LIGHT RELAY (1012-D4) CH9_13A
30A
A14HC 10RD W/ WABCO ABS
FUSE F4-J (1013) D1 C1
A94AY 14GY
A14HE 12RD
15A/30A
A94AY 12GY
A14H 8RD
A14M 8RD
A14K 8RD
FUSE F4-K (1013) C2 D2 A14FA 12RD A14FB 12RD A14FC 12RD
5A
WABCO ABS CONTROLLER (1420) CH10_13 ABS #1 (1400) CH10_07 W/ BENDIX ABS
A75D 18LTGN
HVAC CONTROLLER (1200) CH12_02 IGNITION RELAY #1 (1014-J3) CH3_5A
FUSE F4-D (1013) G4 H4 A56J 12OR 15A
TRAILER LEFT TURN RELAY (1015) CH9_13A
FUSE F4-H (1013) A14FD 12RD
A14F 8RD
A14 4RD
E4
F4
TRAILER RIGHT TURN RELAY (1015) CH9_13A
A57J 12OR
15A
FUSE F4-B (1013) A14FF 12RD
BATTERY FEED PDM TO CAB (1002B) BATTERY FEED MEGA FUSE TO CAB (1000B)
G2
H2 10A
A86P 18LTGN
RADIO CONNECTOR (1300) CH4_18
FUSE F4-P (1013) A14FE 12RD
A14J 8RD
FUSE HOLDER 150A FUSE
2RD
A14JA 12RD
B2
A2 30A
A75 12LTGN
A75 12LTGN FUSE F4-G (1013) E3 F3 15A
A75E 12LTGN
HVAC LPM (1220) CH12_03
GAUGE CLUSTER #1 (1500) CH8_10, CH9_16B
A14EE 16RD
FUSE F4-L (1013) BLOCK TYPE FUSE 200A
A14JB 12RD
D3
C3
FUSE F4-N (1013) B1 A1
A14JC 12RD A14JC 10RD
IGNITION SWITCH (1100M) CH3_5A,9A CH5_01,02
A15 18RD
10A
30A
A94TC 16GY A94TV 12GY A94T 10GY A94TD 16GY
+
-
BATTERY A14JD 12RD
FUSE F4-R (1013) B3 A3 15A
BATTERY GND (ON LEFT SIDE OF FRAME RAIL)
CHK
-
DATE
-
CHANGE
REV
INITIAL RELEASE.
A
A14MB 12RD
REFERENCE
92715R
E2
F2 A63BD 18DKBL 10A FUSE F4-E (1013) F1 E1 A81B
DRAWN
92715R
64
MAP LIGHT / DOME (2100) CH9_03 MAP READING LIGHT (2102 / 2103) CH9_03,04 DRIVER DOOR POD SIGNAL (3202M) CH4_03
NAME
23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
Figure 64
12LTGN
30A
ABS TRAILER SOCKET (9902) CH10_06A TRAILER ABS ECU RELAY (1014-G2) CH10_06A
INTL IBB ENGINE RELAY (1010-D1) CH7_06,30
A97VT 12PL
FUSE F4-F (1013) A14KH 12RD
AUXILIARY TRAILER RELAY (1017) CH10_06A TRAILER ABS ECU RELAY (1014-G2) CH10_06A
DATE
10SEP14
PART NO.
AE08058096
Battery Feed, Single (Cont.)
SHEET
34A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.53. BATTERY FEED, SINGLE (CONT.), P. 35
Figure 65
Battery Feed, Single (Cont.)
65
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.54. BATTERY FEED, SINGLE (CONT.), P. 35A CHAPTER 3 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BATTERY FEED, SINGLE (CONT)
NAVISTAR, INC.
FUSE F2-R (1011)
W/2010 LH-FUSE BLOCK
A14KA 12RD
A14NB 12RD
A14KD 12RD
A14EF 18RD
5A FUSE F4-A (1013) H1 G1 30A FUSE F2-L (1011) C3 D3 15A FUSE F2-C (1011) H3 G3
A14EA 16RD
A84 14LTGN
CIGAR LIGHTER POWER (1903) CH4_02
A14EF 18RD
A14ED 18RD
A14SD 18RD
A14SD 18RD
A14KC 12RD BATTERY FEED PDMS MEGA FUSE TO CAB (1002B /1000B) CH3_34A
PASSENGER DOOR POD SIGNAL (3202M) CH4_03
A14KF 12RD
IP/ SLEEPER (1970) CH4_11, 14,17
A14ED 18RD
FUSE F2-N (1011) A1
A14EB 18RD
B1
10A
A14EA 16RD
A14 4RD
A14ED 16RD
A14CE 16RD
A14M 8RD
CADEC GPS CONN (830M)
A14ED 18RD
FUSE F9-P (1018) A14MD 12RD
A2
B2 15A
FUSE F9-K (1018) A14RB 12RD
C2
D2
SECONDARY INSTRUMENT CLUSTER (1502) CH8_11
A81C 12LTGN
A86P 14LTGN
15A
A14K 8RD
A14KK 12RD
B3
A3
A65BD 16OR A72E 18OR
AUX POWER (1901) CH4_02 ACCESSORY FEED RELAY (1012) CH3_9A QUALCOMM (1922/1922M) CH4_13A 1TB1 + BATTERY TRIP MASTER (5927) CH9_07A MODULE BRACKET B CONN (1960) CH4_07 MOTIENT MOBILE / XATA RESISTER MAX POWER / ASSY (1909M) (5904) CH4_31/ CH4_17 XATA MODULE / SATTLITE CONN (1910/1910A) CH4_16 XATA MODULE (5940) CH4_31 QUALCOMM OMNIVISION POWER (1918/1918A/1918B) CH4_14A,14B,29 QUALCOMM IMCT (1923) CH4_09 QUALCOMM IMCT (1920) CH4_12 XATA CONNECTOR (5940) CH4_17,31 CUSTOMER WORK LIGHT RELAY (1020) CH9_22A,23A PARK BRAKE PRESSURE SW (8454) CH10_06A
A72A 12OR
25A/10A A14BA 14RD AUXILIARY TRAILER RELAY (1016) CH9_16B
A14CM 12RD A72AD 12OR A14SC 12RD FUSE F9-R (1018) A14RA 12RD
B3
A3 20A
A19V 16GY A14MC 12RD A14MA 12RD
CHK
DATE
CHANGE
REV
0638 14OCT14 INITIAL RELEASE.
A
REFERENCE
92715R
DRAWN
92715R
66
IGNITION RELAY #3 (1019) CH3_5A IGNITION RELAY #2 (1012) CH3_5A
NAME
23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
Figure 66
FUEL HEATER RELAY (1019) CH8_05A
DATE
10SEP14
PART NO.
AE08058096
Battery Feed, Single (Cont.)
SHEET
35A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.55. GROUND ADAPTER - ISX ENGINE, P. 36
Figure 67
Ground Adapter - ISX Engine
67
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.56. GROUND ADAPTER - ISX ENGINE (CONT.), P. 37 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GROUND ADAPTER - ISX ENGINE (CONT)
NAVISTAR, INC.
ZERO VOLT REFERENCE (1620)
A
A9Z 18GY
E3
ZVR
BODY CONTROLLER #J5 (1602)
B
A9ZA 18GY
SHIFTER CONNECTION (7905) CH11_03
C
A9ZB 18GY
PTO RELAY A (1020) CH10_17
D
A9R 18GY
SLEEPER CONTROL ENABLE SWITCH (1114M) CH7_07
G
CUSTOMER ACCESSORIES (1019) CH04_26
A116U 18GY
H
E
A9A 20WH
I/O MIC DISPLAY (2225) CH4_38
A9C 18GY
AC PRESSURE TRANSDUCER (6201) CH8_04
GROUND ADAPTER (6702) A
B
K9AA 16GY
ENGINE/IP (1702) CH7_17
K9AAA 18GY
AC PRESSURE TRANSDUCER (6201) CH12_01
K9AA 18GY
C
D
CHK
012
DATE
AC PRESSURE TRANSDUCER (6201) CH12_01 TRANSMISSION OIL TEMP SENSOR (7700K) CH8_04
K9AAD 18GY
AIR RESTRICTION INDICATOR SW (7303) CH8_01
K9AAB 18GY
CHANGE
07FEB13 INITIAL RELEASE.
REV
A
REFERENCE
91662T
DRAWN
RELEASE NO.
91662T
Figure 68
68
NAME
2307407 CIRCUIT DIAGRAM, PROSTAR DATE
20DEC12
PART NO.
AE08058096
Ground Adapter - ISX Engine (Cont.)
SHEET
037
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.57. ENGINE GROUND FOR 2010 SCR 13L ENGINE, P. 38 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CHAPTER 3
ENGINE GROUND FOR 2010 SCR 13L ENGINE
NAVISTAR, INC.
FOR 2010 SCR 13L ENGINE ZVR (6702)
A
B
D
C
E
CHK
012
DATE
10MAY13
K9AA 16GY
BODY CONTROLLER #J5 (1602)
IP / ENGINE (1702-2) A9AA 20GY
A9A 18GY
E5 ZVR
A / C PRESSURE TRANSDUCER (6201/6201B) CH12_01
K9AAA 18GY
AIR FILTER RESTRICTION GUAGE (6703A) CH07_28
K9AAB 18GY
XMSN OIL TEMP (7700K) CH08_04
K9AAD 18GY
AUTO STOP / START ENGINE OIL TEMP SENSOR (2010) CH08_04
K9AA 18GY
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92070B
DRAWN
RELEASE NO.
92070B
Figure 69
NAME
MJV0088 CIRCUIT DIAGRAM, PROSTAR DATE
24APR13
PART NO.
AE08058096
SHEET
038
Engine Ground for 2010 SCR 13L Engine
69
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.58. ALTERNATOR POWER AND GROUND (2010 SCR 13L ENGINE), P. 39 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
CHAPTER 3
ALTERNATOR POWER & GROUND (2010 SCR 13L ENGINE)
2GA STARTER POWER (6305A)
ALTERNATOR POWER 2AWG BOSCH (6100G) K2A-FL 10RS
K2 2RD
A
K2B-FL 10RS STARTER POWER DELCO (6317M)
ALTERNATOR POWER DELCO 2AWG (6100J) K2A-FL 10RS
K2 2RD
A
K2B-FL 10RS
2GA POWER (6305B)
ALTERNATOR POWER 2AWG L-N (6100F) K2A-FL 10RS
K2 2RD
K2B-FL 10RS
A ALTERNATOR POWER 1AWG L-N (6100D)
K2A-FL 10RS
K2 1RD
A
K2B-FL 10RS K2C-FL 10RS STARTER POWER DELCO (6317M)
ALTERNATOR POWER DELCO 1AWG (6100H)
A
K2A-FL 10RS
B
K2B-FL 10RS
K2 1RD
A
K2C-FL 10RS
1GA ALTERNATOR GROUND (6310)
ALTERNATOR GROUND DELCO 1AWG (6101H)
K2-G 1WH
ALTERNATOR GROUND 1AWG L-N (6101D)
K2-G 1WH
ALTERNATOR GROUND 2AWG L-N (6101F)
K2-G 2WH
ALTERNATOR GROUND 2AWG BOSCH (6101G)
K2-G 2WH
ALTERNATOR GROUND DELCO 2AWG (6101J)
CHK
012
CHANGE
DATE
10MAY13
INITIAL RELEASE.
K2-G 2WH
REV
A
REFERENCE
92070B
DRAWN
92070B
70
NAME
MJV0088 CIRCUIT DIAGRAM, PROSTAR RELEASE NO.
Figure 70
2GA ALTERNATOR GROUND (6303)
DATE
24APR13
PART NO.
AE08058096
Alternator Power and Ground (2010 SCR 13L Engine)
SHEET
039
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.59. J1939 TERMINATOR (2010 SCR 13L ENGINE), P. 40 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
J1939 TERMINATOR (2010 SCR 13L ENGINE)
ECM CONNECTOR 1 (6018)
#K5S108 20GN
47
*K5S108 18GN K5S128 20YL
34
J1939 TERMINATOR (7110B)
A
C
TCU CONN (7150)
K5C128 18YL K5C108 18LTGN K5C108 18GN
K5A128 18YL
K5B128 18YL
28
K5A108 18LTGN
K5B108 18LTGN
8
K5A108 18GN ADD TRANS MODULE 3 (1503)
K5B108 18GN
4
K5B128 18YL
12
* W/ RELOCATED TERM RESISTOR # W/ AUTO NEUTRAL
CHK
012
DATE
10MAY13
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92070B
DRAWN
RELEASE NO.
92070B
Figure 71
NAME
MJV0088 CIRCUIT DIAGRAM, PROSTAR DATE
24APR13
PART NO.
AE08058096
SHEET
040
J1939 Terminator (2010 SCR 13L Engine)
71
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.60. CAB J1939 DATA LINK (2010 SCR 13L ENG), P. 41 CHAPTER 3 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CAB J1939 DATA LINK(2010 SCR 13L ENG)
NAVISTAR, INC.
W/ MANUAL TRANSMISSION
ECM 1 (6018)
DASH CONN (1702) K5R(+) 18YL
K5S(+) 20YL
J1939+ 34
K5R(-) 18GN
K5S(-) 20GN
J1939- 47
11
A5R(+) 18YL
17
J1939 SPLICE PACK (1400) CH3-10
A5R(-) 18GN
ALLISON TC10 SHIFT SENSOR (1852) CH11_13A
*A5R(+) 18YL *A5R(-) 18GN
DEF HARNESS INTERCONNECT (674) 17
K5TB(+) 18YL
5A(+) 18YL
ACM 96 WAY J1 (685) CH07_33
16
K5TB(-) 18GN
5A(-) 18GN
* J1939 - 500K WRG
W/ AUTO TRANSMISSION & ULTRASHIFT TRANSMISSION
BOSCH ECM 1 (6018)
DASH CONN (1702)
K5S(+) 20YL
J1939+ 34
K5R(+) 18YL
K5S(-) 20GN
J1939- 47
K5R(-) 18GN
11
A5R(+) 18YL
17
J1939 SPLICE PACK (1400) CH3-10
A5R(-) 18GN
*A5R(+) 18YL *A5R(-) 18GN
SHIFTER CONNECTION (7905) CH11_03A
DEF HARNESS INTERCONNECT (674) K5TB(+) 18YL EATON GEN4 TCM CONNECTOR (7105)
K5TB(-) 18GN
J1939+ 3
K5V(+) 18YL
J1939-
K5V(-) 18GN
2
17
16
5A(+) 18YL 5A(-) 18GN
ACM 96 WAY J1 (685) CH07_33
* J1939 - 500K WRG
CHK
DATE
CHANGE
REV
0488 09SEP15 REVISED AND REDRAWN.
C
REFERENCE
93248U
DRAWN
RELEASE NO.
92070B
Figure 72
72
NAME
MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
25APR13
PART NO.
AE08058096
Cab J1939 Data Link (2010 SCR 13L ENG)
SHEET
041
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.61. GROUND – IP WITH RUSSIAN PROSTAR, P. 42 CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GROUND - IP W/ RUSSIAN PROSTAR
NAVISTAR, INC.
GROUND (1027)
TRAILER TAIL LIGHT RELAY (1010) CH09_15B
@A64-GA 16WH
14
TRAILER TAIL LIGHT RELAY (1012) CH09_15A
A64-GA 16WH
13
A11-GTA 16WH
ROOF / TACHOGRAPH (1965) CH04_045
12
ANTI THEFT CONN (1951) CH03_006
A11-GAT 18WH 11 A11-GW 16WH
9
8
6
5
@A11-GW1 16WH
TRAILER LEFT TURN (1015) CH09_13A
A11-GW1 16WH
TRAILER LEFT TURN (1011) CH09_16A
REAR FOG 10A RELAY (1035) CH09_15A
A11-GAH 18WH
RIGHT MARKER LIGHT RELAY (1035) CH09_030 LEFT MARKER 10A RELAY (1035) CH09_030
A11-GAG 18WH
BACKUP LIGHT RELAY (1035) CH09_01A
A11-GAE 18WH
ABS 10A RELAY (1035) CH09_15A
A11-GAD 18WH
BRAKE LIGHT 10A RELAY (1035) CH09_028
A11-GJ7 18WH
DFM J7 (1953) CH09_028
4
3
DFM J6 (1949) CH09_027
2 A11-GJ6 18WH 1
AUX RELAY (1950) CH09_16A
A11-GAJ 18WH
A11-GAF 18WH
7
A11-GW2 18PK
A11-G 14WH
NEGATIVE STUD (1004)
@ W/ 2010 LH FUSEBLOCK CHK
-
CHANGE
DATE
-
ADDED EFFECT W/ 2010
REV
B
REFERENCE
92715R
DRAWN
310615 RELEASE NO.
LH FUSE BLOCK.
90656P
Figure 73
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
23MAY13
PART NO.
AE08058096
SHEET
042
Ground – IP with Russian ProStar
73
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.62. CAB J1939, P. 43 CHAPTER 3 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CAB J1939
NAVISTAR, INC.
J1939 - 250K WRG
J1939 TERM RESISTOR (1028)
GAUGE CLUSTER #2 (1501)
A
A5RM(+) 18YL
A5D(+) 18YL
12 J1939+
120 OHMS
11 C
A5RM(-) 18GN
J1939-
A5D(-) 18GN
J1939 SPLICE (1025)
A5HA(+) 18YL
A5H(+) 18YL
L
B
A5H(-) 18GN
A5HA(-) 18GN
J1939 - 500K WRG
J1939 500K CONNECTOR (8956)
CHK
DATE
FWD/IP (1700)
A
M5U(+) 18YL
C
M5U(-) 18GN
CHANGE
65
A5A(+) 18YL
BODY CONTROLLER #J6(1606-H) CH10_13B CH11_03A,13A
A5C(-) 18GN
BODY CONTROLLER #J6(1606-G) CH10_13B CH11_03A,13A
66
A5A(-) 18GN
REV
0488 09SEP15 ADDED CIRC A5A(-) AND B
DRAWN
REFERENCE
93248U
NAME
23139689 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
A5C(-)IN R/D 1700 AT CAV 66.
93248T
Figure 74
74
A5C(+) 18YL
DATE
14AUG15
Cab J1939
PART NO.
AE08058096
SHEET
043
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CAB ACCESSORIES (CHAPTER 4) 4.1. CB POWER RADIO, P. 1 CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CB POWER RADIO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
FUSE F5-E (1014) ACCESSORY RELAY #1 (1012) CH3_09A
*A12V 12LTBL
E1
F1
*A86F 18LTGN
10A
FUSE F4-F (1013) ACCESSORY RELAY 2,4 (1011/1013) CH3_09
C2
D2
(A12V)
A86F 18LTGN
10A IP / ROOF CONNECTION (2000)
2
ROOF / IP (2000-3)
D63-GA 16WH
A11-GCA 12WH
D86F 16LTGN B
W/ SLEEPER CAB
CB RADIO POWER A (2303)
C86-GG 16WH
B
C86M 16LTGN
C86-GG 16WH
C86M 16LTGN
B
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
D86-GF 16WH
C86-GF 16WH
C86F 16LTGN CB RADIO POWER A (2303)
D86F 16LTGN
C63-GL 16WH
CONSOLE / ROOF STANDARD 12 (2500 / 2000)
A63-GA 16WH
D63-GL 16WH
W/ DAY CAB
HEAT SHRINK
* W/ 2010 LH FUSEBLOCK
CB+VE (2310)
CB+VE CB-VE (2310) (2311)
CHK
-
CHANGE
DATE
-
REV
ADDED EFFECT W/ 2010
C
REFERENCE
92715R
CB-VE (2311)
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
61802Y
Figure 75
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
PART NO.
10MAR09
AE08058097
SHEET
001
CB Power Radio
75
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.2. CIGAR LIGHTER, TEMPERATURE DISPLAY AND AUX POWER, P. 2 CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CIGAR LIGHTER, TEMPERATURE DISPLAY AND AUX POWER
NAVISTAR, INC.
CIGAR LIGHTER POWER (1903) A
A84 16LTGN
D3 15A C3
FUSE F2-B (1011) E2 F2 A14KD 12RD 15A
A14K 8RD
**A11-GHB 16WH
**A84-GAF 14WH C
@A14KD 12RD
##A14Y 6RD
FUSE F2-L (1011)
@A84 14LTGN
GROUND STUD (1004) (LOCATED ATLEFT SIDE DASH MOUNTEDDUAL POST GROUND PLATE)
@ W/2010 LH FUSE BLOCK * SINGLE BATTERY FEED # DUAL BATTERY FEED N/ LOAD SHEDDING ## DUAL BATTERY FEED W/ LOAD SHEDDING ** J1939 500K WRG TEMPERATURE DISPLAY
IP / FORWARD CHASSIS (1700)
GAUGE CLUSTER #1 CH10_05 (1500)
ELECTRONIC GROUND
25
A109 18GY
8
W/FRONT LOAD INDICATOR
16
##A14Y 6RD
FUSE F3-C (1012) C3 D3 A14KK
4
DATE
A11-GKJ 6WH
1 GROUND (1022)
CHK
CHANGE
F
REFERENCE
93248U
DRAWN
300422 RELEASE NO.
Figure 76
76
#A14W 6RD
*A14 4RD GROUND STUD(1005) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
BATTERY FEED CH3_02,2A
BATTERY FEED CH3_35,35A
@ W/2010 LH FUSE BLOCK * SINGLE BATTERY FEED # DUAL BATTERY FEED N/ LOAD SHEDDING ## DUAL BATTERY FEED W/ LOAD SHEDDING
REV
0488 09SEP15 ADDED EFFECT J1939 500K WRG FOR R/D 1903.
A14K 8RD
12RD
A11-GBA 14WH @A11-GBA 14WH
@A86-GBB 14WH
A
12RD
15A
A86P 16LTGN
A86-GBB 16WH
A
M41 18GY
AUX POWER (1901)
B
B
FUSE F2-C (1011) H3 G3 @A14KK
@A86P 14LTGN
A
B
M109A 18GY
A41 18TN
9
AMBIENT TEMP SENSOR (8601)
M109AA 18GY
M109A 18GY
GAUGE CLUSTER #2 (1501) ANALOG IN #3
BODY CONTROLLER #J6 (1606)
K
A11-GAA 14WH
A84-GAF 16WH
BATTERY FEED (1000B) CH3_35,35A
#A14W 6RD
BATTERY FEED CH3_02,2A
*A14 4RD
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058097
Cigar Lighter, Temperature Display and Aux Power
SHEET
002
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.3. ELECTRIC WINDOWS AND DOOR LOCKS, P. 3 CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRIC WINDOWS AND DOOR LOCKS
BATTERY FEED (1001) CH3_04,4A
BATTERY FEED (1000B) CH3_34,34A
D SWITCH D/L + SWITCH PACK (1101M)
E
A3AA(-) 20GY
A3AA(+) 20DKBL
#A14T 8RD
*A14J 8RD
FUSE F9-A (1018) C1 D1 A14MB 12RD 30A FUSE F4-E @A14MB (1013) E1
E1 J1708-
D
BODY CONTROLLER #J5 (1602)
A81-GA 12WH
PASSENGER DOOR POD SIGNAL (3202M)
DOOR / IP DOOR POD (3204) A
B @A81C 12LTGN
A81-GC 12WH
A81-G 10WH
E81-GA 12WH
E
@A81B 12LTGN
C
E81B 12LTGN
A81C 12LTGN
E3X(-) 18GY
C
A3AB(-) 20GY
B
A81B 12LTGN
A
E3W(+) 18DKBL
D
POWER G GROUND
A3A(-) 20GY
30A FUSE F4-A (1013)
H1 G1 DOOR / IP DRIVER DOOR DOOR POD POD SIGNAL (3200) (3202M)
DATA -
E2 J1708+
F1 A1
B1
@A14NB 12RD
DATA +
A3A(+) 20DKBL
A3AC(-) 20GY A3AC(+) 20DKBL
12RD A14NB 12RD
A3AB(+) 20DKBL
C
D
E3W(+) 18DKBL
D
E3X(-) 18GY
C
DATA -
E81B 12LTGN
G
POWER
E
GROUND
E81-GA 12WH
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) (1004)
DOOR POD LOAD 3201M
DATA +
DOOR POD LOAD 3201M
WINDOW
A
B
C
C
LOCK
D
D
LOCK
B
A
A
B
B
A
A
E81E 14LTGN
WINDOW
B
WINDOW MOTOR (3100M)
WINDOW MOTOR (3100M)
DOOR LOCK (3203M)
E81A 14LTGN
E83E 14LTGN
E81E 14LTGN
LOCK
E83A 14LTGN
LOCK
E83E 14LTGN
A B
E81A 14LTGN
WINDOW WINDOW
E83A 14LTGN
#A14T 8RD
*A14 4RD *A14K 8RD
W/ POWER DOOR LOCK AND WINDOWS
SWITCH D/L *A14 4RD
BATTERY FEED (1001) CH3_04,4A
BATTERY FEED (1000B) CH3_35,35A
NAVISTAR, INC.
DOOR LOCK (3203M)
* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING @ W/2010 LH FUSEBLOCK CHK
-
CHANGE
DATE
-
ADDED EFFECT W/ 2010
REV
E
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
61802Y
Figure 77
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058097
SHEET
003
Electric Windows and Door Locks
77
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.4. ELECTRIC HORN, P. 4 CHAPTER 4 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ELECTRIC HORN
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
ELECTRIC HORN #1 (8311) M85J 16GY A
M85K 16GY
BODY CONTROLLER #J1 (1603)
ELECTRIC E HORN
B
ELECTRIC IP / FORWARD HORN CHASSIS (8303 / 8310) (1700) 21
A85 16GY
A
M85-GD 16WH
M85J 16GY
M85 16GY
W/ SINGLE HORN
GROUND ADAPTER #1 (8800)
M85-GC 16WH
ELECTRIC HORN #2 (8312)
B
F
M85-GC 16WH
M85-GA 16WH
A M11-GD 12WH
A
M11-G 10WH
M85L 16GY B M85-GE 16WH
(4005A) LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE / FORWARD GROUND
CLOCK SPRING (1802)
IP/DCM (1800)
BODY CONTROLLER #J5 (1602)
A4 ZVR
A9A 18GY
E5
A9 18GY
5
B9C 20GY
B9 18GY
STEERING WHEEL SWITCHES
A BLACK
BODY CONTROLLER #J3 (1600)
CITY HORN
B10 HORN SWITCH
CHK
CHANGE
DATE
0638 07MAY15
A85A 20GY
A5
ADDED HORN SWITCH
REV
C
REFERENCE
92948U
DRAWN
300422 RELEASE NO.
CIRCUIT.
61802Y
Figure 78
78
7
B85A 20GY
G GRAY
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
Electric Horn
PART NO.
AE08058097
SHEET
004
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.5. AIR HORN, P. 4A CHAPTER 4 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AIR HORN
NAVISTAR, INC.
DAY CAB SOLENOID-122BBC (9736)
BODY CONTROLLER # J5 (1602)
AIR HORN SOLENOID E12
IP/CTR CHASSIS (1701/1701F) B
32 A59A 18GY
N59A 18GY
GROUND ADAPTER (8804) B
A
N59-G 14WH
A
N11-GB 10WH
LEFT SIDE DASH MOUNTED DUAL POST GND PLATE (4006)
CLOCK SPRING (1807)
BODY CONTROLLER # J5 (1602)
IP/DCM (1800/1800F) A4
ZVR
E5
A9A 18GY
A9 18GY
B9C 20GY
B9 18GY
A
A
AIR HORN SWITCH
BODY CONTROLLER # J3 (1600) B11
AIR HORN I/P
CHK
DATE
B100 20GY
A100 20GY
B1
CHANGE
0488 02FEB15 INITIAL RELEASE.
REV
A
REFERENCE
92948F
DRAWN
C
C
NAME
23136977 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
92948F
Figure 79
DATE
13JAN15
PART NO.
AE08058097
SHEET
04A
Air Horn
79
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.6. MIRRORS HEATED AND LIGHTED, P. 5 CHAPTER 4 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
MIRRORS HEATED AND LIGHTED
NAVISTAR, INC.
DRIVER POWER MIRROR
LEFT HEATED MIRROR HOOD MTD (8070) CH4_06A
A78AB 16LTGN
L / R AXIS A
B 18 YL
AXIS
C
H
LEFT HEATED MIRROR
A78B 16LTGN
L
RIGHT HEATED MIRROR
20 BN DRIVER DOOR (3000)
RIGHT HTD MIRROR HOOD MTD (8071) PASSENGER POWER CH4_06A MIRROR
D
18 RD
A78-BB 16LTGN
D
E
HEATER
18 GN F
A
18 BK
A78D 18LTGN
C A78F 18LTGN
D
L TURN SIGNAL F
A58DB 18BN
A58DA 18BN
20 YL
A4
B2
J
20 OR
A56D 18OR
B1
H
18 BK
20 WH B3
A1
(1012) CH3_9A
A78V 18LTGN
BODY CONTROLLER#J1 (1603) CH4_06, FUSE F4-B (1013) CH9_09 H2 G2 (A12V) 10A FUSE F5-N(1014) ACCESSORY (A12V) RELAY
18 YL 18 RD
B
UP / DOWN AXIS
C D
E
18 BK
20 GN
HEATER
F
G
LIGHT R TURN SIGNAL
BODY CONTROLLER #J1 (1603) CH4_06, CH9_09 GROUND
B4
20 BL
18 BN
J
A78V 18LTGN
A78-GB 16WH
G
20 BL
H
A62DD 18DKBL
A57D 18OR
A2 A3
E
20 OR
A78-GA 16WH
A1
CLUSTER #1 (1500)
F
A54 16BN
MIRROR SWITCH
ACCESSORY RELAY #2, 4 (1011 / 1013) CH3_09
18 OR B
20 BL
A
A
A78E 18LTGN
C G
L / R AXIS
PASSENGER DOOR HARNESS CONNECTOR (3003M)
B
LIGHT
BODY CONTROLLER #J1 (1603)
18 LTGN
UP / DOWN
A78A 16LTGN
ADAPTER (1023) CH3_21 CH4_06
BODY CONTROLLER #J2 (1604)
G
PARK MARKER CLEARANCE,IP LAMP
B1
W/ 2010 LH FUSE BLOCK A62DA 16DKBL
DIMR OUT2 6 PANEL LT
A62BD 18DKBL
CHK
-
CHANGE
DATE
-
REV
ADDED EFFECT W/ 2010
E
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
61802Y
Figure 80
80
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058097
Mirrors Heated and Lighted
SHEET
005
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.7. MIRRORS HEATED AND LIGHTED (CONT.), P. 6 CHAPTER 4 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
MIRRORS HEATED AND LIGHTED (CONT)
NAVISTAR, INC.
GROUND ADAPTER (1023) 5
6
1
A78-GA 16WH
DRIVER POWER MIRROR (3000) CH4_05
A78-GB 16WH
PASSENGER POWER MIRROR (3003M) CH4_05
A11-GCB 12WH
A11-GKJ 6WH
GROUND STUD (1005) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
CLUSTER #1 (1500)
DIMR OUT2 6 PANEL LT
A62DA 16DKBL
BODY CONTROLLER #J1 (1603)
DRIVER DOOR (3000) CH4_05
A62DD 18DKBL
A57BC 16OR
PASSENGER DOOR HARNESS CONN (3003M) CH4_05
A57B 18OR
RIGHT FRONT A TURN
A57N 16OR
A57D 18OR
LEFT FRONT B TURN
A56N 16OR
A56D 18OR
A56 16OR
PASSENGER DOOR HARNESS CONN (3003M) CH4_05
MIRROR TURN SIGNAL (3201)
A56B 16OR
A
IP/FORWARD (1700/1700F) 14
M56 16OR
M56AB 16OR
M56AD 16OR
A56A 16OR A56 16OR
MODESTY LAMP/ CUSTOMER SUPPLIED LIGHTS (8102) CH9_06A
CHK
DATE
0488 20MAY14
CHANGE
ADDED R/D 3201 AND
REV
C
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
1700. ADDED CIRC A57BC & A57B.
Figure 81
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058097
SHEET
006
Mirrors Heated and Lighted (Cont.)
81
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.8. HEATED MIRROR HOOD MOUNTED – ISX ENGINE, P. 6A ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
HEATED MIRROR HOOD MTD - ISX ENGINE
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
RH HEATED MIRROR HOOD MTD (8071) M78B 16LTGN
A
A78BC 16LTGN
A63A 18DKBL
L
A78BB 16LTGN
M78-G 16WH
M78-GA 16WH
B
BODY CONTROLLER#J1 (1603)
FORWARD CHASSIS/IP (1700F-8)
PASSANGER DOOR HARNESS CONN(3003M) CH4_05
GND ADAPTER #1 (8800) E
A
M11-G 10WH
M11-GD 12WH
LEFT HEATED MIRROR HOOD MTD (8070) B
A
LEFT SIDE DASH MTD DUAL POST GND STUD (4005)
M78-GA 16WH
M78A 16LTGN
BODY CONTROLLER#J1 (1603)
FORWARD CHASSIS/IP (1700F-7)
A78AC 16LTGN
A78A 16LTGN
A78AB 16LTGN
CHK
012
DATE
CHANGE
07FEB13 INITIAL RELEASE.
REV
A
REFERENCE
91662T
DRAWN
91662T
82
DRIVER DOOR (3000) CH4_05
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR RELEASE NO.
Figure 82
H
DATE
20DEC12
PART NO.
AE08058097
Heated Mirror Hood Mounted – ISX Engine
SHEET
06A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.9. INTENTIONALLY LEFT BLANK, P. 7 CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTENTIONALLY LEFT BLANK
NAVISTAR, INC.
INTENTIONALLY LEFT BLANK
CHK
DATE
CHANGE
REV
REFERENCE
Figure 83
DRAWN
NAME
RELEASE NO.
DATE
PART NO.
SHEET
Intentionally Left Blank
83
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.10. SATELLITE COMMUNICATION SYSTEM – QUALCOMM TERRESTRIAL MOBILE COMMUNICATIONS TERMINAL DAYCAB, P. 8 ELECTRICAL CIRCUIT DIAGRAM CHAPTER
NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
4
SATELLITE COMMUNICATION SYSTEM - QUALCOMM TMCT DAYCAB
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
TERRESTRIAL COMMUNICATION UNIT (TCU) P3 (GPS)
(GPS) A3
(PCS) A1
(PCS) P2 SHIELDED CABLES
(AUX_TX) 17 (AUX_RX)
5
(AUX_GND) 18
22 ORBK
(AUX_TX)
22 BKWH
(AUX_RX)
(PANIC)
22 GNBK
(RPM)
7
22 GY
(AXLE)
6
22 OR
(TTRACS)
13
22 BL
(GPIN1)
8
22 WHRD
(GPIN2)
21
22 WHBK
9
22 WHYL
(GPOUT2) 11
22 GNWH
(GPOUT3)
22 BLWH
(GPIN3)
(AUX_GND)
22 VT
4
23
(PANIC) (RPM) (AXLE) (TTRACS) (GPIN1) (GPIN2) (GPIN3) (GPOUT2) (GPOUT3)
22
ADHESIVE HEATSHRINK SLEEVE
DRAIN WIRES FROM END OF CABLE JACKET TO PIN 22 WITH HEATSHRINK SLEEVING
(DU_RX+) 1 (DU_RX-) 2
BK
3
(MVPC_TX)
(DU_TX-) 3
BL
2
(MVPC_RX)
(DU_TX+) 4 (DU_GND) 5
RD
5
(MVPC_GND1)
(DU_GND) 6
GN
6
(MVPC_GND2)
8
(FBAT+)
9
(CU_AWAKE)
GY (FBAT+)
7
YL OR
(DU_VCC) 9
VT
SHIELDED CABLES
CHK
-
DATE
-
CHANGE
TITLE WAS CIRCUIT
REV
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
Figure 84
84
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058097
SHEET
008
Satellite Communication System – Qualcomm Terrestrial Mobile Communications Terminal Daycab
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.11. SATELLITE COMMUNICATION SYSTEM – QUALCOMM TERRESTRIAL MOBILE COMMUNICATIONS TERMINAL DAYCAB (CONT.), P. 9 CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
SATELLITE COMMUNICATION SYSTEM - QUALCOMM TMCT DAYCAB (CONT)
SHIELDED CABLES
A14K 14RD
TERRESTRIAL COMMUNICATION UNIT (TCU)
QUALCOMM TMCT (1923) B (BTRY+) (BTRY+)
1
18 YL
14
18 YL
FUSE F2-F (1011) C2 A14ED D2 18RD 10A
%A14ED 18RD
A14KC 12RD
FUSE F2-N (1011) A1 B1
%A14KC 12RD
10A
D (BTRY-) (BTRY-)
24
18 BK
25
18 BK
A11-GBE 18WH
A11-GBA 14WH
A 22 WH
12
FUSE F5-J (1014) A1 A13EE B1 18PK 10A
18PK E 22 BR
2
F 22 RD
(J1708-) 16
D3
FUSE F5-E (1014-C1) @(A13FB)
FUSE F5-A (1014-G1)
&A13FF 12PK
FUSE F5-L %A13EE (1014)
(J1708+)
A11-GKJ 6WH
GROUND STUD (1005) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
FUSE F5-B (1014-G2)
(IGN)
BATTERY FEED (1000B) CH3_35,35A
#A14W 6RD
##A14Y 6RD
BATTERY FEED CH3_02,2A
*A14 4RD
NAVISTAR, INC.
*A14K 8RD
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
&A13FB 12PK
%(A13FC)
C3
A3BD(+) 18DKBL
IGNITION RELAY #2 (1012 / 1014) CH3_07
IGINITION RELAY #2 (1012) CH3_8A
J1708 PUBLIC CH3_18
A3BD(-) 18GY
* SINGLE BATTERY FEED # DUAL BATTERY FEED N/ LOAD SHEDDING ## DUAL BATTERY FEED W/ LOAD SHEDDING @ W/ IGNITION RELAY 3 & N/ IGNITION RELAY 3 % W/2010 LH FUSE BLOCK
CHK
-
CHANGE
DATE
-
ADDED EFFECT W/2010
REV
D
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
Figure 85
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058097
SHEET
009
Satellite Communication System – Qualcomm Terrestrial Mobile Communications Terminal Daycab (Cont.)
85
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.12. SATELLITE COMMUNICATION SYSTEM – QUALCOMM TERRESTRIAL MOBILE COMMUNICATIONS TERMINAL SLEEPER, P. 10 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM CHAPTER
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
SATELLITE COMMUNICATION SYSTEM - QUALCOMM TMCT SLEEPER
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
4
NAVISTAR, INC.
TERRESTRIAL COMMUNICATION UNIT (TCU)
P3 (GPS) A3
(GPS)
(PCS)
(PCS) A1 P2
SHIELDED CABLES
(AUX_TX) 14
22 ORBK
(AUX_RX)
22 BKWH
5
(AUX_GND) 18
(AUX_TX)
(AUX_RX)
22 VT
(AUX_GND)
4
22 GNBK
(RPM)
7
22 GY
(RPM)
(AXLE)
6
22 OR
(AXLE)
22 BL
(TTRACS)
(PANIC)
(TTRACS) 13 (GPIN1)
(PANIC)
22 WHRD
(GPIN1)
(GPIN2) 21
22 WHBK
(GPIN2)
(GPIN3)
9
22 WHYL
(GPIN3)
(GPOUT2) 11
22 GNWH
(GPOUT2)
(GPOUT3) 23
22 BLWH
(GPOUT3)
8
22 ADHESIVE HEATSHRINK SLEEVE
DRAIN WIRES FROM END OF CABLE JACKET TO PIN 22 WITH HEATSHRINK SLEEVING
(DU_RX+) 1 (DU_RX-) 2
BK
3 (MVPC_TX)
(DU_TX-) 3
BL
2 (MVPC_RX)
(DU_TX+) 4 (DU_GND) 5
RD
5 (MVPC_GND1)
(DU_GND) 6
GN
6 (MVPC_GND2)
GY (FBAT+)
7
8 (FBAT+)
YL OR
(DU_VCC) 9
9 (CU_AWAKE)
VT
SHIELDED CABLES
CHK
DATE
0486 30DEC11
CHANGE
TITLE WAS CIRCUIT
REV
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
Figure 86
86
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058097
SHEET
010
Satellite Communication System – Qualcomm Terrestrial Mobile Communications Terminal Sleeper
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.13. SATELLITE COMMUNICATION SYSTEM – QUALCOMM TERRESTRIAL MOBILE COMMUNICATIONS TERMINAL SLEEPER (CONT.), P. 11 CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
SATELLITE COMMUNICATION SYSTEM - QUALCOMM TMCT SLEEPER (CONT)
TERRESTRIAL COMMUNICATION UNIT (TCU)
SLEEPER GROUND ADAPTER (5007)
18 BK
BATTERY BATTERY FEED FEED CH3_01,4A CH3_35,35A
1
H11-GM 10WH
#A14 6RD
GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL SLEEPER / IP (5010 / 1970) FUSE F2-F (1011) B (BTRY+) 1
H14ED 18RD
18 YL
A
A14ED 18RD
D2
C2
10A
A14KC 12RD
18 YL
(BTRY+) 14
%A14EA 16RD %A14ED 18RD
FUSE F2-N (1011) B1
A1
%A14KC 12RD
10A
%A14SD 18RD
FUSE F5-B (1014-G2)
A (IGN) 12
H13EE 18PK
22 WH
E
H3BD(+) 18DKBL
22 BR
(J1708-) 2
F (J1708+)16
H3BD(-) 18GY
22 RD
B
D
C
CHK
CHANGE
DATE
-
ADDED EFFECT W/2010
REV
D
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
Figure 87
61802Y
FUSE F5-A (1014-G1)
&A13FF 12PK
A3BD(+) 18DKBL J1708 PUBLIC CH3_19 A3BD(-) 18GY
* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING @ W/ IGNITION RELAY 3 & N/ IGNITION RELAY 3 % W/2010 LH FUSE BLOCK
SHIELDED CABLES
-
FUSE F5-J (1014) B1 A1 A13EE 18PK 10A
FUSE F5-E (1014-C1)
&A13FB 12PK
(BTRY-) 25
11
H11-GMB 18WH
*A14 4RD
18 BK
*A14K 8RD
D (BTRY-) 24
IGNITION RELAY #2 (1012 / 1014) CH3_07
QUALCOMM TMCT (5902)
@(A13FB)
NAVISTAR, INC.
#A14T 8RD
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058097
SHEET
011
Satellite Communication System – Qualcomm Terrestrial Mobile Communications Terminal Sleeper (Cont.)
87
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.14. SATELLITE COMMUNICATION SYSTEM – QUALCOMM INTEGRATED MOBILE COMMUNICATIONS TERMINAL, P. 12 CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
SATELLITE COMMUNICATION SYSTEM QUALCOMM IMCT
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
ANTENNA COMMUNICATION UNIT
4
(DU_YX+)
R
24 WHOR
1
(DU_RX-)
(DU_TX-/TX)
V
24 WHBL
3
(DU_TX-TX)
(DU_RX-/RX)
T
24 WHRD
2
(DU_RX-RH)
C
18 WHYL
8
(DU_VCC)
(DU_VCC) (DU_VCC)
D
18 WHGN
9
(DU_VCC)
(DU_GND)
E
18 WHBK
5
(DU_GND)
(DU_GND)
F
18 WHGY
6
(DU_GND)
7
(NC)
SHIELDED CABLES
QUALCOMM IMCT (1920) A3BD(+) 18DKBL
B (J1708-/RX)
K
J1708 PUBLIC CH3_18
A3BD(-) 18GY
18 RD
FUSE F5-B (1014-G2)
FUSE F5-J (1014) E A
(IGNITION)
FUSE F5-A (1014-G1)
A1
B1
A13EE 18PK
18 WH
&A13FF 12PK
10A
A98F 18BK
F
M
16 YL
R
C
16 YL
FUSE F2-N (1011) %A14KC
%A14ED 18RD S
(BAT-)
16 BK
D
U
%A11-GBE 18WH
16 BK P4 TTRACS
B
18 BL
A
AXLE
L
18 OR
B
B110A A1 12RD A11-GBA 14WH
A11-GBE 18WH
BK (BAT-)
(ETRACS) (AXLE)
5 18 GY
(LOOP)
18 GY
(LOOP)
PANIC SWITCH (1921)
CHANGE
DATE
-
ADDED EFFECT W/ 2010
REV
E
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
Figure 88
88
A11-GKJ 6WH
1 GROUND (1022)
GROUND STUD (1005) (LOCATED AT LEFT SIDE DASH MTD DUAL POST GND PLATE)
PANIC BUTTON (1111M) CH04_15 * SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING @ W/ IGNITION RELAY 3 & N/ IGNITION RELAY 3 % W/2010 LH FUSE BLOCK
A98J 18BK
A
CHK
*A14K 8RD
ADHESIVE HEATSHRINK SLEEVE
PANIC
-
BATTERY BATTERY FEED FEED(1000B) CH3_02,4A CH3_35,35A
LEFT BANK OPT FUSE F2-F WARNING LIGHTS (1011) (1511) C2 D2 A14ED A14KC #A14T 18RD 12RD 8RD 10A
YL (BAT+)
A
%A11-GBA 14WH
(BAT+)
FUSE F5-E 1014-C1)
*A14 4RD
18 BN
J
#A14 6RD
A (J1708+/TX)
&A13FB 12PK
24 WHVT
(DU_TX+)
@(A13FB)
W
(DU_RX+)
IGNITION RELAY #2 (1012 / 1014) CH3_07
SHIELDED CABLES
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
SHEET
AE08058097
012
Satellite Communication System – Qualcomm Integrated Mobile Communications Terminal
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.15. SATELLITE COMMUNICATION SYSTEM – QUALCOMM INTEGRATED MOBILE COMMUNICATIONS TERMINAL (CONT.), P. 13 NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
SATELLITE COMMUNICATION SYSTEM - QUALCOMM IMCT (CONT)
W/ MVPC KEYBOARD QUALCOMM (1922) A 14MVP 18BK
B
11-GMV 18WH
*A14K 8RD
A
FUSE F2-F (1011) D2 C2 A14KC 12RD 10A
A14EF 18RD
B
#A14T 6RD
A11-GKJ 6WH
A11-GBA 14WH
A11-GBH 18WH
QUALCOMM DISPLAY RECEPTACLE END (7A)
*A14 4RD #A14 6RD
BATTERY FEED CH3_35 BATTERY FEED CH3_02
GROUND STUD (1005) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) QUALCOMM DISPLAY PLUG END (8A)
1
ABLK 22BK
2
ARED 22RD
2
3
AORN 22OR
3
4
AYEL 22YL
4
5
AGRN 22GN
5
6
ABLU 22BL
6
8
AVIO 22VT
8
9
AGRA 22GY
9
1
* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING
ANTENNA CABLE (2A)
ANTENNA CABLE (1A)
1
CORE 22BK
1
2
SHLD 22
2 ANTENNA CABLE (6A)
ANTENNA CABLE (5A) SATELLITE RADIO ANTENNA (3A)
CHK
DATE
1
CORE 22BK
2
SHLD 22
SATELLITE RADIO ANTENNA (4A)
CHANGE
0486 03JAN12 ADDED: CIRC A11-GBA &
1
CORE 22BK
1
2
SHLD 22
2
1
2
REV
C
REFERENCE
75116N
DRAWN
300422 RELEASE NO.
A11-GBH; LONESTAR IN TITLE.RMVD R/D 1006.
Figure 89
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058097
SHEET
013
Satellite Communication System – Qualcomm Integrated Mobile Communications Terminal (Cont.)
89
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.16. SATELLITE COMMUNICATION SYSTEM – QUALCOMM INTEGRATED MOBILE COMMUNICATIONS TERMINAL (CONT.), P. 13A CHAPTER 4 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
SATELLITE COMMUNICATION SYSTEM - QUALCOMM IMCT (CONT)
W/2010 LH FUSE BLOCK
QUALCOMM (1922)
A11-GBH 18WH
B
A
A14EF 18RD
QUALCOMM DISPLAY POWER (1922M)
A14EF 18RD
A
FUSE F2-N (1011)
A14KC 12RD
B1 15A A1
BATTERY FEED CH3_4A
A14K 8RD
BATTERY FEED CH3_35A
GROUND (1022)
A11-GBH 18WH
B
A14T 8RD
6 5 1
A11-GKJ 6WH
A11-GBA 14WH
NEG STUD (1005)
CHK
-
DATE
-
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92715R
DRAWN
RELEASE NO.
92715R
Figure 90
90
NAME
23136977 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
15SEP14
PART NO.
AE08058097
SHEET
13A
Satellite Communication System – Qualcomm Integrated Mobile Communications Terminal (Cont.)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.17. QUALCOMM INTEGRATED MOBILE COMMUNICATIONS TERMINAL – SLEEPER, P. 14 CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
QUALCOMM IMCT - SLEEPER
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
A11-GBA 14WH
A11-GBE 18WH
A
QUALCOMM IMCT (5900)
H11-GSC 18WH
F
A98J 18BK FUSE F2-F (1011) D2 C2 A14KC 12RD 10A
A
H14ED 18RD
(BTRY+) C
A11-GKJ 6WH
SLEEPER / IP (5010 / 1970)
QUALCOMM PANIC BUTTON (5901)
GROUND STUD (1005) (LOCATED AT PANIC BUTTON RIGHT SIDE (1111M) DASH MOUNTED CH4_15 DUAL POST GROUND PLATE) #A14T 6RD
#A14 6RD
%A14T 8RD *A14K 8RD
BATTERY FEED (1001) CH3_02,4A
*A14 4RD
BATTERY FEED (1000B) CH3_35,35A
A14ED 18RD
FUSE F2-N (1011) %A14KC %A14ED 12RD 18RD B1 10A A1
IGNITION RELAY #1 (1011 / 1013) CH3_06
(A13FC) C3 10A
FUSE F4-G (1013)
D3 A13B 18PK
%A13B 18PK
A13BF 20PK E
H98F 18BK
(GPOUT1) F
FUSE F5-R (1014) 10A
A3
D LEFT BANK OPT WARNING LIGHTS (1511)
F
A98F 18TN
IGNITION RELAY #1 (1012) CH3_8A
(A13FC) B3
D H3BD(+) 18DKBL
(J1708+) A
C
H3BD(-) 18GY
(J1708-) B
(BTRY-)
A3BD(+) 18DKBL
D
B
H13EE 18PK
(IGN) E
H13EH 18PK
J1708 PUBLIC CH3_18
A3BD(-) 18GY
FUSE F5-E FUSE F5-B (1014-C1) (1014-G2) FUSE F5-J @(A13FB) (1014) FUSE F5-A A1 B1 A13EE (1014-G1) 18PK 10A &A13FB &A13FF 12PK 12PK FUSE F5-L (1014) %A13EE %(A13FC) 18PK D3 C3
1
H13EE 18PK
H11-GM 10WH
H11-GMC 18WH
(BTRY-) B
* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING @ W/ IGNITION RELAY 3 & N/ IGNITION RELAY 3 % W/2010 LH FUSE BLOCK CHK
-
CHANGE
DATE
-
H11-GME 18WH
H11-GMB 18WH
H13EF 18BK
(IGN) A
ADDED EFFECT W/2010
REV
E
REFERENCE
92715R
GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL (5004)
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
Figure 91
IGNITION RELAY #1 (1012) CH3_8A 11
H11-GMB 18WH
QUALCOMM IMCT W/ MVPC KEYBOARD (5903)
IGNITION RELAY #2 (1012 / 1014) CH3_07
61802Y
SLEEPER GROUND ADAPTER (5007)
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058097
SHEET
014
Qualcomm Integrated Mobile Communications Terminal – Sleeper
91
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.18. COMMUNICATIONS SYSTEM, WIRING, P. 14A CHAPTER 4 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
COMMUNICATIONS SYSTEM,WIRING
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
SENSOR TRACS
A
B
F
NEG STUD (1005)
E
E
A3BD(+) 18DKBL
A86-GD2 18WH
FUSE F5-L (1014) (A13FC) D3 C3
@A11-GBA 14WH
J1708 DATA LINK NEGATIVE (1661)
J1708 DATA LINK POSITIVE (1660)
A3BD(-) 18GY
REMOTE CONTROL (1917)
@A11-GKJ 6WH
A98F 18TN
IGNITION RELAY #2 (1012) CH3_8A
FB5 (1014) A13FB A1 3A B1 12PK
A14T 8RD
A14K 8RD
BATTERY BATTERY FEED FEED CH_35A CH3_4A IGN FEED
LEFT BANK OPT WARNING LIGHTS (1511)
C
1
D
+
GROUND (1022)
-
A86HB 18LTGN A86JB 18LTGN
5 @A11-GBE 16WH
A13EE 16DKBL
A14KD 12RD
A86RCD 18LTGN
D210A C2
FB2 (1011)
I/P DOOR COURTESY LIGHT & SPEAKER (3205M)
RADIO CONN (1300)
A86-GDI 18WH
A86-GND 18WH
A86H 18LTGN A86J 18LTGN
+ 13
A14ED 16RD
A86HA 18LTGN A86JA 18LTGN A
B
C
D
E
F G OMINI ACC CONN (1919) C
D
E
F
G
A
-
14
SPEAKER SWITCH CONN B (1916)
BLU/VIO BLU/YEL FOR J1939,PTO EFFECTS CH04_14C
VIOLET
RED
GREEN
TRAILER TRACS WIRING CH10_006
BLU/GRN 3 ) .1 A IT / (P
OMNI POWER CONN (1918)
(CDU EXTENSION CABLE) WHITE C
@A13EE 16DKBL
BLACK
QUAL COMM OMNIVISION UNIT CUSTOMER SUPPLIED
IT.14 (P/A)
B YELLOW FUSE F2-N (1011) @A14ED @A14KC 16RD 12RD A1 10A B1 CHK
-
ANTENNA ASSY
ADDED EFFECT W/2010
@ W/2010 LH FUSE BLOCK
REV
B
REFERENCE
92715R
DRAWN
LH FUSE BLOCK.
91885D
Figure 92
NAME
23100710 CIRCUIT DIAGRAM,PROSTAR,LONESTAR RELEASE NO.
92
DISPLAY CABLE
IT.2 (P/A)
A
CHANGE
DATE
-
IT.5/1 (P/A)
DATE
09JAN13
PART NO.
AE08058097
Communications System, Wiring
SHEET
14A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.19. COMMUNICATIONS SYSTEM, WIRING (CONT.) , P. 14B CHAPTER 4 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
COMMUNICATIONS SYSTEM,WIRING (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
SENSOR TRACS J1708 DATA LINK POSITIVE (1660)
E + A
D86JB
CB B SPEAKER CONN (344F)
D86HB
A3BD(+) 18DKBL
NEG STUD (1005)
J1708 DATA LINK NEGATIVE (1661)
E
MESSG WATT
A86-GD2 18WH
A13FB
LEFT BANK OPT WARNING LIGHTS (1511) F
@A11-GBA 14WH
B1 3A A1 12PK FUSE F5-L (1014) (A13FC) D3 C3
FB5 (1014)
A14K 8RD
A14T 8RD
BATTERY BATTERY FEED FEED CH3_35A CH3_4A IGN FEED
REMOTE CONTROL (1917) A B
A3BD(-) 18GY
@A11-GKJ 6WH
A98F 18TN
IGNITION RELAY #2 (1012) CH3_8A
1
GROUND (1022) 5
+ 6
7 ROOF/IP CONN (2000)
A86HB 18LTGN A86JB 18LTGN
A13EE 16DKBL
D2 10A C2
FB2 (1011)
A14KD 12RD
@A11-GBE 16WH A86RCD 18LTGN
A86-GDI 18WH
A86-GND 18WH
RADIO CONN (1300) A
A86H 18LTGN A86J 18LTGN
+
A14ED 16RD
A86HA 18LTGN A86JA 18LTGN A
B
C
D
E
F G OMINI ACC CONN (1919)
SPEAKER SWITCH CONN (1916)
B CB CONN (344 PUR ASSY IN ROOF HARN) J1939 EFFECTS NOT DESIGNED INTO MAIN CAB
BLU/VIO BLU/YEL VIOLET
C
D
E
F
G
- B
A
RED BROWN GREEN
TRAILER TRACS WIRINGCH10_006
BLU/GRN
@A13EE 16DKBL
(CDU EXTENSION CABLE) WHITE
C
BLACK
3 ) .1 A IT / (P
OMNI POWER CONN (1918)
QUAL COMM OMNIVISION UNIT CUSTOMER SUPPLIED
IT.14 (P/A)
B YELLOW FUSE F2-N (1011) @A14KC @A14ED 12RD B1 16RD A1 CHK
-
REV
C
REFERENCE
92715R
DRAWN
NAME
23100710 CIRCUIT DIAGRAM,PROSTAR,LONESTAR RELEASE NO.
Figure 93
ANTENNA ASSY
@ W/2010 LH FUSE BLOCK
ADDED EFFECT W/2010
LH FUSE BLOCK.
DISPLAY CABLE
IT.2 (P/A)
A
CHANGE
DATE
-
IT.5/1 (P/A)
91885D
DATE
09JAN13
PART NO.
AE08058097
SHEET
14B
Communications System, Wiring (Cont.)
93
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.20. COMMUNICATIONS SYSTEM, WIRING (CONT.), P. 14C ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 04
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
COMMUNICATIONS SYSTEM,WIRING (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
BODY CONTROLLER J4 CONN (1601)
TERMINATING RESISTOR (1935F)
F8
61
A5U(+) 18YL
62 N5U(+) 18YL A5U(+) 18YL A5U(+) 18YK
52
A5U(-) 18GN
A5U(+) 18YL
IP HARNESS CENTER CHASSIS CONN (1701)
A59DB 18GY
35
AIR SOLENOID 4-PACK (9736) CH10_003
IP HARNESS CENTER CHASSIS CONN (1701)
A59DA 18GY
A5U(-) 18GN C
A
A
B
CANO OUT HI PIN 19
PTOP PIN 10
CANO OUT LO PIN 3
J1939 CONN (1937M)
36
A59EA 18GY
53
A59EB 18GY
AIR SOLENOID 4-PACK-113 BBC ONLY (9737A) CH10_004
PTO WNN (1936M)
PTOC PIN 26
A5U(-) 18GN
A59E 18GY
N5U(-) 18YL
E13
A
A59D 18GY
CENTER CHASSIS HARNESS CONN TO DASH (1701F)
C A5U(-) 18GN
1939 TERM RESISTOR CONN (8954)
PART OF ACCESSORY CABLE IT #13 PT0
J1939
NOTE:THESE ARE CIRCUIT EFFECTS FOR OMIVISION W/J1939 & W/PTO (08RZJ),W/J1939 (08RKD). TO SEE THE REMAINING CIRCUIT EFFECTS FOR 08RJZ,08RKD SEE SHEET 14.
CHK
012
DATE
CHANGE
REV
27MAR13 ADDED WORD "CONT" IN
B
REFERENCE
92015W
DRAWN
91885D
Figure 94
94
NAME
23100710 CIRCUIT DIAGRAM,PROSTAR RELEASE NO.
TITLE DESC.
QUALCOMM OMNIVISION UNIT (CUSTOMER SUPPLIED)
DATE
09JAN13
PART NO.
AE08058097
Communications System, Wiring (Cont.)
SHEET
14C
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.21. PANIC BUTTON, P. 15
Figure 95
Panic Button
95
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.22. SATELLITE COMMUNICATION SYSTEM – XATA WITH DAYCAB, P. 16 CHAPTER 4 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
SATELLITE COMMUNICATION SYSTEM - XATA W/ DAYCAB
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
BATTERY FEED CH3_35,35A
XATA MODULE
@A14EA 16RD
FUSE F2-F (1011)
A +12V
A14EA 16RD
RD
A
B GND
B
@A14KC 12RD
B1 10A A1
#A14 6RD
FUSE F2-N (1011)
XATA CONNECTOR (1910/1910A)
*A14K 8RD
*A14 4RD
BATTERY FEED CH3_02,4A
D2
A11-GBE 16WH
BK
A14KC 12RD
C2
#A14T 8RD
10A GROUND (1022)
@A11-GBE 16WH
6
@A11-GBE 16WH
5 A14EB 18RD 1
A11-GBA 14WH
H
@A5BE(-) 18GN
E J1939 SPLICE (1025)
WH
D
GN
D
XATA CONN (1911-A)
%A11-GBE 16WH IP / DCM (1800)
A14EBA 18RD
E1
J1708 PUBLIC CH3_19
A3BE(-) 20GY
A11-GBH 16WH
ATA-
GROUND STUD (1005) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
@A11-GKJ 6WH
ATA+
A3BE(+) 20DKBL
@A11-GBA 14WH
@A5BE(+) 18YC
C C
A11-GKJ 6WH
A14EB2 18RD
A14EB1 18RD
BRAKE INPUT (1812)
D2
B70D 18GY
D1
B70E 18OR
D
2.4K
B
NEG STUD (1005)
C
A
XATA RESISTOR ASSY (1909M) DC CABLE
TO INTERFACE DEVICE
* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING % W/ ISX ENGINE @ W/2010 LH FUSE BLOCK
CHK
-
CHANGE
DATE
-
REV
ADDED EFFECT W/ 2010
E
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
Figure 96
96
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
SHEET
AE08058097
Satellite Communication System – Xata with Daycab
016
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.23. SATELLITE COMMUNICATION SYSTEM – XATA WITH SLEEPER, P. 17 CHAPTER 4 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
SATELLITE COMMUNICATION SYSTEM - XATA W/ SLEEPER
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
A11-GBH 16WH
A11-GBA 14WH
A11-GKJ 6WH
*A11-GBE 16WH
GROUND STUD (1005) (LOCATED ATLEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) XATA MODULE (1911-A)
A14EB2 18RD
A14EB1 18RD
D2
B70D 18GY
D1
B70E 18OR
2.4K A
C
BATTERY FEED CH3_35,35A
A14EB 18RD
B
D
%A14EB 18RD
A
SLEEPER / IP (5010 / 1970)
+12V
A
RD B
GND
B
BK
A
H14EA 18RD
@A14K 8RD
XATA RESISTOR ASSY (1909M)
XATA CONNECTOR (5940)
BATTERY FEED CH3_02,4A
@A14 4RD
E
FUSE F2-F (1011)
*A14EA 16RD
D2
C2
@@A14 6RD
A14EBA 18RD
H14EBA 18RD
E1
BRAKE INPUT (1812)
IP / DCM (1800)
@@A14T 8RD
SLEEPER / IP (5010 / 1970)
A14KC 12RD
10A H11-GMD 18WH
**A14ED 18RD
SLEEPER GROUND ADAPTER (5007)
FUSE F2-N (1011)
%A14ED 18RD
B1
A1
%A14KC 12RD
%A14EA 16RD
11
1
H11-GM 16WH
GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL C ATA+
C
WH D
ATA-
D
GN
DC CABLE
CHK
-
C
H3BE(-) 18GY
REV
ADDED EFFECT W/ 2010
D
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
Figure 97
A3BD(+) 18DKBL
A3BD(-) 18GY
J1708 PUBLIC CH3_18
# W/ XATA FOR DAYCAB * W/ XATA FOR SLEEPER ** W/ QUALCOMM IMCT FOR SLEEPER @ SINGLE BATTERY FEED @@ DUAL BATTERY FEED W/ LOAD SHEDDING % W/2010 LH FUSE BLOCK
TO INTERFACE DEVICE
CHANGE
DATE
-
D
H3BE(+) 18DKBL
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058097
SHEET
017
Satellite Communication System – Xata with Sleeper
97
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.24. RADIO ENTERTAINMENT, SPEAKERS, P. 18 CHAPTER 4 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
RADIO ENTERTAINMENT, SPEAKERS
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
RADIO (1300)
SLEEPER SPEAKER WIRES
POWER ANTENNA
A86AA 18LTGN
5
7
8
LEFT FRONT SPEAKER +
13
LEFT FRONT SPEAKER -
D
A86J 18LTGN
14
QUALCOMM OMNIVISION SPKR SW (1916) CH4_29
A86HB 18LTGN
16
A86AJ 18LTGN A86AH 18LTGN
A86JB 18LTGN
14
D A86L 18LTGN N/ AMPL
DAYCAB SPEAKER WIRES
RADIO (1300)
RIGHT REAR SPEAKER +
9
A86DA 18LTGN
RIGHT REAR SPEAKER -
10
A86EA 18LTGN
LEFT REAR SPEAKER + LEFT REAR SPEAKER -
* W/ LONESTAR
CHK
15
REV
REFERENCE
92715R
DRAWN
300422 61802Y
Figure 98
98
10 RIGHT FRONT SPEAKER -
H86AK 18LTGN
2 RIGHT FRONT SPEAKER +
B
C
C
SPEAKER (2300) A
H86DA 18LTGN
B
H86CEA 18LTGN
SPEAKER (2301) A
H86BA 18LTGN
D
RELEASE NO.
LH FUSE BLOCK.
LEFT FRONT SPEAKER +
H86AL 18LTGN
E86T 18LTGN
B
H86CA 18LTGN
CORE 22BK SHLD 22
D
1
LEFT FRONT SPEAKER -
SPEAKER (3300 / 3000M)
D
1
ADDED EFFECT W/2010
H86AH 18LTGN
A
DOOR SWITCH/ SPEAKER JUMPER (2313)
A86CA 18LTGN
16
9
E86S 18LTGN
DOOR SWITCH / SPEAKER JUMPER (2312) A86BA 18LTGN
CHANGE
DATE
-
*H86AKA 18LTGN
H86AJ 18LTGN
* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING @ W/2010 LH FUSE BLOCK
2
-
*H86ALA 18LTGN
13
C
A86K 18LTGN
12
*H86AHA 18LTGN
IP / DOOR CONNECTOR RIGHT (3206M)
W/ AMPL
RIGHT FRONT SPEAKER -
AMPLIFIER CONNECTOR B (5312)
*H86AJA 18LTGN
15
A86AK 18LTGN
11
B
E86T 18LTGN
IP / SLEEPER (5000A)
A86AL 18LTGN
RIGHT FRONT SPEAKER +
AMPLIFIER CONN A (5313)
6
PANEL A62 CLUSTER #1 4 LIGHT 18DKBL (1500) DIMMER FUSE F2-E (1011) BATTERY D1 C1 A14FF A14F #A14 A86P FEED 12RD 8RD 6RD 18LTGN 10A CH3_01 FUSE F4-B (1013) @A14FF @A86P BATTERY *A14 12RD 18LTGN H2 10A G2 FEED 4RD CH3_34 A86-G A11-GCA W/ AMPL 18WH 12WH IP / DOOR GROUND STUD (LOCATED CONNECTOR LEFT AT LEFT SIDE DASH SPEAKER (3205M) MOUNTED DUAL POST (3300) GROUND PLATE) C A E86S A86H 18LTGN 18LTGN
BATTERY
POWER GROUND
H86AB 18LTGN
A62DC 18DKBL
6
PANEL LIGHT
W/ POWER AMPLIFIER
IP / SLEEPER (5000-8)
1 2
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058097
Radio Entertainment, Speakers
SHEET
018
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.25. RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19 CHAPTER 4 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
RADIO ENTERTAINMENT, SPEAKERS (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
%A14VB 10RD
FUSE F2-F (1011) %A14NA 12RD E2 F2
A14VB 10RD
FUSE F7-H (1016) B4 A14NA A4 12RD 30A
42
A14N 8RD
BATTERY FEED (1000) CH3_01
#A14W 6RD
AMPLIFIER CONNECTOR A (5313)
BATTERY FEED (1009) CH3_03,3A
##A14Y 6RD SLEEPER FUSE BOX (5001) H2-B3 H2-C3 H86AP H14VBC 16LTGN 16RD 15A
SLEEPER / IP (5000) H14VB 10RD
# N/ LOAD SHEDDING ## W/ LOAD SHEDDING ** W/ DAYCAB SPEAKER WIRING * W/ SLEEPER SPEAKER WIRING @ W/ LONESTAR % W/2010 LH FUSE BLOCK
H86APX 18LTGN
RADIO CONNECTOR (1300)
RIGHT REAR SPEAKER +
9
RIGHT REAR SPEAKER -
10
IP/ SLEEPER DR SW/ (5000/5000A) SPKR JUMPER (2313) CH4_18 5
**A86DA 18LTGN **A86EA 18LTGN *A86DB 18LTGN
6
*A86EB 18LTGN A86K 18LTGN A86H 18LTGN
RIGHT FRONT SPEAKER +
11
LEFT FRONT SPEAKER +
13
A86H 18LTGN
LEFT REAR SPEAKER +
15
**A86BA 18LTGN
LEFT REAR SPEAKER -
16
3
H86DB 18LTGN
H86CB 18LTGN H86BB 18LTGN H86CB 18LTGN H86L 18LTGN
3 4 12
24
1
R REAR SPEAKER R FRONT SPEAKER +
20 9
10
L FRONT SPEAKER +
8
L REAR SPEAKER +
SLEEPER LEFT SPEAKER (5301) CH13_05
21 L REAR SPEAKER 22
R FRONT SPEAKER -
23
L FRONT SPEAKER -
SUBWOOFER CONNECTOR (5314)
A54 16BN
SLEEPER GROUND ADAPTER (5007) H86-GH 16LTGN
R REAR SPEAKER +
7
H86J 18LTGN
A
H86DBA 18LTGN
B
H86BBA 18LTGN
2
E
H86CBA 18LTGN
15
F
H86EBA 18LTGN
14
G
3
SLEEPER RIGHT SPEAKER (5301) CH13_05
H86EB 18LTGN
H86H 18LTGN H86BB 18LTGN
A86J 18LTGN
14
A54D 18BN
H86DB 18LTGN
QUALCOMM OMNIVISION SPKR SW (1916) CH4_29
A86J 18LTGN LEFT FRONT SPEAKER -
13
23
DR SW / SPKR JUMPER **A86CA (2312) CH4_18 18LTGN *A86BB 18LTGN *A86CB 18LTGN A86L 18LTGN
RIGHT FRONT 12 SPEAKER -
12
H86APZ 18LTGN
H86EB 18LTGN H86K 18LTGN
11 QUALCOMM OMNIVISION SPKR SW (1916) CH4_29
11
H86APY 18LTGN
BODY CONT # J4 (1604)
H86-GHX 18LTGN
H11-GM 10WH
1
24 GND
H86-GHY 18LTGN
25 GND
H86-GHZ 18LTGN
26 GND
GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL (5004) CHK
-
CHANGE
DATE
-
ADDED EFFECT W/2010
REV
D
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
61802Y
Figure 99
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
SHEET
AE08058097
019
Radio Entertainment, Speakers (Cont.)
99
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.26. RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19A CHAPTER 4 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
RADIO ENTERTAINMENT SPEAKERS (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
FUSE F2-K (1011) %A14VA 10RD D2 C2
%A14RD 12RD
BATTERY FEED CH3_02,2A
A14R 8RD
A14W 6RD
F1
A14RD 12RD
E1
A14VA 10RD
30A
PASS UPPER CABINET (5014)
(BTRY+) 1
FUSE F7-A (1016)
A14Y 6RD
BATTERY FEED CH3_02
H14CD 18RD
SLEEPER FUSE BOX (H1-5001) H63UB 18DKBL
H63U 18DKBL
C5 5A
B5
LOWER CABINET (5136)
H63K 18DKBL
1
2 2
H63-GUB 18WH
3
H86BBA 18LTGN
IP/ SLEEPER (5000) H14VA 10RD 1
SLEEPER GROUND CONNECTOR (5007)
H63-GK 18WH
8
10
H63-GU 18WH
H11-GM 16WH
1
AMPLIFIER CONN A (5313) CH4_19
4 GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL (5004)
LOWER CABINET (5135)
3
CHK
H6BBB 18LTGN
1
H63UA 18DKBL
2
H63-GUA 18WH
4
H86CBA 18LTGN
CHANGE
DATE
0638 14OCT14 ADDED EFFECT W/2010
AMPLIFIER CONN A (5313) CH4_19
REV
C
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
Figure 100
100
82357E
% W/2010 LH FUSE BLOCK
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
22DEC11
PART NO.
AE08058097
Radio Entertainment, Speakers (Cont.)
SHEET
19A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.27. RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19B
Figure 101
Radio Entertainment, Speakers (Cont.)
101
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.28. SWITCH PACK, P. 20 CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
SWITCH PACK
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
FUSE F5-J (1014)
@A12F 18LTBL
SWITCH PACK (1101M)
B POWER
ACCESSORY RELAY (1012) CH3_9A
(A12V) D1
10A
C1
FUSE F4-K (1013) A2 B2
A12F 18LTBL
ACCESSORY RELAY #2, 4 (1011 / 1013) CH3_09
(A12V) 10A
CLUSTER #1 (1500)
C
A62DB 18DKBL
PANEL LIGHT
A62 18DKBL
4
BODY CONTROLLER #J5 (1602)
W/ POWER DOOR LOCK AND WINDOWS D
A3A(+) 20DKBL
E2 J1708+
A3AA(-) 20GY
A3A(-) 20GY
E1
DOOR / IP DOOR POD (3204M)
A3AC(-) 20GY
A3AA(+) 20DKBL
A3AC(+) 20DKBL
SWITCH D/L +
PANEL LIGHT DIMMER
DOOR / IP DOOR POD (3200)
A3AB(+) 20DKBL
J1708+ A
A3AB(-) 20GY
J1708- B
A
J1708+
B
J1708-
BODY CONTROLLER #J5 (1602)
N/ POWER DOOR LOCK AND WINDOWS
E
J1708-
A3A(+) 18DKBL
E2 J1708+
A3A(-) 18GY
E1 J1708-
SWITCH D/L -
A
A11-GKD 18WH
GROUND
A11-GCA 12WH
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
@ W/2010 LH FUSE BLOCK CHK
-
CHANGE
DATE
-
ADDED EFFECT W/2010
REV
C
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
61802Y
Figure 102
102
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
Switch Pack
PART NO.
AE08058097
SHEET
020
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.29. WINDSHIELD WIPER MOTOR, P. 21 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
WINDSHIELD WIPER MOTOR
NAVISTAR, INC.
BODY CONTROLLER #J2 (1604) WIPER MOTOR (4500)
A82 16GY
A
WINDSHIELD WIPER POWER
C/B
B+
A A82D 16GY
A82E 16GY
B PRK A
A82J 16GY
WV50V 2.2uFx2
A82L 16GY
GROUND STUD (LOCATED AT LEFT SIDE A82K DASH MTD 16GY DUAL POST WIPER HIGH / LOW GROUND RELAY PLATE) (1012) (1005)
E7
CHK
DATE
J1
G2
H2
A82F 18GY
MOBILEYE GND AND WIPER SIGNAL (381) CH4_40
A82KB 16GY
012
J2 87
A82P 16GY
30
87A WINDSHIELD WIPER POWER
86
86
J3
H4
30
G4
G3
87
E6
J4
A82H 18GY
WIPER POWER RELAY (1012) G1
85
BODY CONTROLLER #J4 (1601)
87A
E
85
A82K 16GY
LOW
WINDSHIELD WIPER HIGH / LOW SPEED
A11-GCA 12WH
D HIGH
A82M 18GY
A82-G 16WH
4.4uH x3
A82N 18GY
C GND
CHANGE
REV
07FEB13 ADDED: CIRC A82K AND
C
REFERENCE
91662T
DRAWN
300422 RELEASE NO.
A82KB AND R/D 1005.
61802Y
Figure 103
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058097
SHEET
021
Windshield Wiper Motor
103
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.30. WINDSHIELD WIPER MOTOR (CONT.), P. 21A CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
WINDSHIELD WIPER MOTOR (CONT)
NAVISTAR, INC.
W/2010 LH FUSE BLOCK
BODY CONTROLLER #J2 (1604) WIPER MOTOR (4500)
A82 16GY
A
WINDSHIELD WIPER POWER
C/B
B+
A A82D 16GY
A82E 16GY
B PRK A
A82J 16GY
WV50V 2.2uFx2
HIGH
A11-GCA 12WH
D A82K 16GY E
A82L 16GY
LOW
A82M 18GY
A82-G 16WH
4.4uH x3
A82N 18GY
C GND
GROUND STUD (LOCATED AT LEFT SIDE DASH MTD DUAL POST WIPER HIGH / LOW GROUND RELAY PLATE) (1012) (1005) A82K 16GY
87 C3
87A E7
A82P 16GY
30
B4
WINDSHIELD WIPER POWER
DATE
CHANGE
0638 14OCT14 INITIAL RELEASE.
REV
A
REFERENCE
92715R
G2
H2
MOBILEYE GND AND WIPER SIGNAL (381) CH4_40
DRAWN
92715R
Figure 104
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
104
J1
A82F 18GY
A82KB 16GY
CHK
J2
87A
A4
86
86
A82H 18GY
A3
85
G1
C4
30
E6
WIPER POWER RELAY (1012)
87
WINDSHIELD WIPER HIGH / LOW SPEED
85
BODY CONTROLLER #J4 (1601)
DATE
18SEP14
PART NO.
AE08058097
Windshield Wiper Motor (Cont.)
SHEET
21A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.31. WINDSHIELD WASHER PUMP, P. 22 CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
WINDSHIELD WASHER PUMP
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
TURN SIGNAL SWITCH (1801)
DCM / IP (1800)
8
C9
WIPER 0
20GN
WIPER 1
20RD
B82A 18GY
11
C1
B82B 18GY
5 WIPER 2
7
B9D 18GY
20WH 12
B9 18GY
A4
A5
B87E 18GY
20YL
A3
6
B87-G 18WH
WASHER
A82A 20GY
A9
WIPER 0 SWITCH
A82B 20GY
A10
WIPER 1 SWITCH
A82C 20GY
A11
WIPER 2 SWITCH
B1
B82C 18GY
20OR
BODY CONTROLLER #J3 (1600)
B11-GA 18WH
A9 18GY A87B 20GY
A87E 18GY
WASHER A15 PUMP MONITOR
A11-GA 18GY
A87D A13AA EGR VALVE RELAY 18GY C2 D2 18PK (1020) CH7_06 86 30 GROUND STUD (1004) WASHER BOTTLE GROUND STUD (LOCATED RELAY (LOCATED AT AT LEFT (1015) LEFT SIDE SIDE DASH DASH MOUNTED 85 87A 87 MOUNTED DUAL POST DUAL POST GROUND PLATE) C1 D1 A87-G A11-GAA GROUND 18WH 14WH PLATE) FORWARD CHASSIS/IP WASHER PUMP FUSE F5-C (1700/1700) (8352) (1014) FUSE F5-H IGNITION (1014-C4) 19 G3 A H3 RELAY #3 M87C A87C *(A13FA) (1012 / 1014) 16GY 18GY 10A CH3_05 20 B M87D AA87F 16GY 18GY IGNITION #A13FB #A13FK RELAY #2 12PK 12PK WASHER FLUID (1012 / 1014) LEVEL SENSOR CH3_08 (8351)
LOW WASHER FLUID LIGHT DIGITAL
A11-GCA 12WH
A8
2
M87A 18GY
1
M9BB 18GY
2
18
A87A 18GY
A9BB 18GY
CENTRE/ IP INTERCONNECT (1701F/1701)
RIGHT UC WASHER PUMP (8350)
1
17
N87C 16GY N87D 16GY
59
58
1
N87C 18GY
41
CHK
DATE
CHANGE
REV
CUSTOMER ACCESSORIES RELAY (1019) CH04_27
REFERENCE
ABS #3 (1402) CH10_09 GUAGE CLUSTER (1501) CH10_05
DRAWN
300422 RELEASE NO.
Figure 105
ZVR
A116L 18GY
92948U
DESCRIPTION C1,C2,D1 AND D2.
E7
CUSTOMER ACCESSORIES RELAY (1019) CH04_26
A106B 18GY
F
ZVR
A116U 18GY
ELECTRONIC GND (8802) SPLICE PACK CH03_33
ADDED RELAY CAVITY
E5
A9B 18GY
ABS #3 (1402) CH10_09
N9BB 18GY
0638 07MAY15
A9A 18GY
A94BU 16GY
A94BT 16GY
RIGHT UC WASHER LEVEL (8351)
2
BODY CONTROLLER #J5 (1602)
61802Y
* W/ IGNITION RELAY 3 # N/ IGNITION RELAY 3
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058097
SHEET
022
Windshield Washer Pump
105
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.32. WINDSHIELD WASHER PUMP (CONT.), P. 22A CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
WINDSHIELD WASHER PUMP
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
W/2010 LH FUSE BLOCK
TURN SIGNAL SWITCH (1801)
DCM / IP (1800)
8
C9
B82A 18GY
11 WIPER 1
C1
B82B 18GY
20RD 5
7
B9D 18GY
20WH
12
B9 18GY
A4
A5
B87E 18GY
20YL
A3
6
B87-G 18WH
WASHER
A9
WIPER 0 SWITCH
A82B 20GY
A10
WIPER 1 SWITCH
A82C 20GY
A11
WIPER 2 SWITCH
B1
B82C 18GY
20OR
WIPER 2
A82A 20GY
B11-GA 18WH
A9 18GY
B
M87C 16GY M87D 16GY
19 A87C 18GY
D2
A8
1
(A13FL)
20 AA87F 18GY BODY CONTROLLER #J5 (1602) 17
M87A 18GY
18
M9BB 18GY
CHK
DATE
A87A 18GY
A9BB 18GY
CHANGE
0638 14OCT14 INITIAL RELEASE.
REV
A
REFERENCE
92715R
DRAWN
92715R
Figure 106
A9A 18GY
E5
ZVR
A9B 18GY
E7
ZVR
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
106
LOW WASHER FLUID LIGHT DIGITAL
IGNITION RELAY #3 CH3_7A
C2
10A
WASHER FLUID LEVEL SENSOR (8351)
2
WASHER A15 PUMP MONITOR
A11-GA 18GY
A87D A13AA INTL ENGINE 18GY B2 B1 IBB ENGINE (1010) 18PK CH_06,30 87A 86 GROUND STUD (1005) WASHER BOTTLE GROUND STUD (LOCATED RELAY (LOCATED AT AT LEFT (1015) LEFT SIDE SIDE DASH DASH MOUNTED 85 87 30 MOUNTED DUAL POST DUAL POST A1 A2 GROUND PLATE) A11-GA A87-G GROUND 12WH 18WH PLATE) FORWARD CHASSIS/IP WASHER PUMP FUSE F5-K (1700/1700) (8352) (1014) A
A87B 20GY
A87E 18GY
A11-GCA 12WH
20GN
WIPER 0
BODY CONTROLLER #J3 (1600)
DATE
18SEP14
PART NO.
AE08058097
Windshield Washer Pump (Cont.)
SHEET
22A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.33. DRIVER DISPLAY – VEHICLE INFORMATION, P. 23 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DRIVER DISPLAY - VEHICLE INFORMATION
NAVISTAR, INC.
VEHICLE INFORMATION DISPLAY (1550)
FUSE F4-J (1013) ACCESSORY
B
A1
B1
A12C 18LTBL
A12V 12LTBL
10A
ACCESSORY RELAY #2,4 (1011/1013) CH3_09
W/ PRODUCTIVITY DISPLAY N/ LOAD SHEDDING
FUSE F11-B (1020) BATTERY
M
A14SE 18PK
E2
F2
A14NF 12RD
A14W 6RD
A14N 8RD
5A A14SE 18RD
J1708+
D
A14Y 6RD
W/ PRODUCTIVITY DISPLAY & TIRE PRESSURE MONITOR
K
A3BC(-) 20GY
J1939+
L
A5L(+) 18YL
J1939-
C
A5L(-) 18GN
GROUND
J
A11-GAL 18WH
BATTERY FEED CH3_03
W/ LOAD SHEDDING
A3BC(+) 20DKBL
J1708-
BATTERY FEED CH3_03
J1708 PUBLIC CH3_18
J1939 PUBLIC CH3_12
A11-GAA 14WH
GROUND STUD (1004) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
CHK
012
DATE
CHANGE
07FEB13 GAUGE 18 WAS 20 FOR
REV
D
REFERENCE
91662T
DRAWN
300422 RELEASE NO.
CAV B,M,L,C,J.
61802Y
Figure 107
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058097
SHEET
023
Driver Display – Vehicle Information
107
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.34. BEACON LIGHT SWITCH – FOR DUAL CUSTOMER ACCESSORY, P. 24 CHAPTER 4 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BEACON LIGHT SWITCH - FOR DUAL CUSTOMER ACCESSORY
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
C1
IGNITION RELAY #2 (1012 / 1014) CH3_07
(A13FB) 10A FUSE F5-M (1014-A4) FUSE F5-D (1014-G4)
A13FA 12PK
#A13FA 12PK
#A13FB 12PK
**A14Y 6RD
D1
BATTERY FEED CH3_01
##A14W 6RD
BATTERY FEED CH3_03
FUSE F5-E (1014)
IGNITION RELAY #2 (1012 / 1014) CH3_07
A13BL1 18PK
D3
C3
IGNITION RELAY #3 (1012 / 1014) CH3_07
*(A13FA) 10A
FUSE F10-D (1018) E4
A13BL2 18PK
F4
30A/10A A13-GBL 18WH
GREEN
A13BLT 18PK
86
9
G3
J4
2B
A13-GBP 18WH
J3 1
10
30
87A
TRLR SPARE#2 (1121M) CH9_30
A11-GKJ 6WH
8
A58BLT 18BN
4
AMBER
+
G4
A58BLT 14BN
6 5B
A14KL 12RD
A11-GBA 14WH
87
3
&A13BL1 18PK
85
7
A14NH 12RD
A14BLT 14RD
CUSTOMER ACCESSORIES #2 RELAY (1018 /1019)
-
A13-GBM 18WH
A72CF 18OR
+
A14N 8RD
FUSE F5-G (1014)
LIGHT AIR SHIELD (5117) CH9_20
BEACON LIGHT SWITCH (1117M)
GROUND STUD (LOCATED AT LEFT SIDE DASH MTD DUAL POST GROUND PLATE) (1005)
CLUSTER #1 (1500) A62DA 16DKBL
A62DK 18DKBL
IP/SLEEPER (5000A-19)
6 DIMR OUT2 PANEL LT
H58C 16BK
8-WAY CONNECTION FOR T RAIL (1001)
G
* W/ IGNITION RELAY 3 # N/ IGNITION RELAY 3 ** DUAL BATTERY FEED W/ LOAD SHEDDING ## DUAL BATTERY FEED N/ LOAD SHEDDING & W/ BEACON LIGHT FOR SLEEPER
MOMENTARY POSITION MAINTAINED POSITION CHK
-
CHANGE
DATE
-
REV
ADDED CIRC A72CF IN
E
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
R/D 1019.
Figure 108
108
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058097
Beacon Light Switch – for Dual Customer Accessory
SHEET
024
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.35. BEACON LIGHT SWITCH – FOR DUAL CUSTOMER ACCESSORY (CONT.), P. 24A CHAPTER 4 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BEACON LIGHT SWITCH - FOR DUAL CUSTOMER ACCESSORY (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
BATTERY FEED CH3_04A
A14 6RD
W/2010 LH FUSE BLOCK
FUSE F7-G (1016) F3
IGNITION RELAY #2 (1012) CH3_6A
(A13FS)
E3
10A
A13BL1 18PK
F2
E2
IGNITION RELAY #3 (1019) CH3_07A
*(A13FA) 10A
A14T 8RD
FUSE F7-F (1016)
FUSE F10-N (1019) B1
A13BL2 18PK
A1
30A/10A
A14KL 12RD
A13-GBL 18WH
9
A13BLT 18PK
G3
J4
2B
J3 1
87A
30
G4
6 5B
A13-GBP 18WH
12
A13-GBP 18WH
11
A11-GBA 14WH
1
A11-GKJ 6WH
87
3
&A13BL1 18PK
85
7
A14BLT 14RD
CUSTOMER ACCESSORIES #2 RELAY (1017)
-
86
+ GREEN
A13-GBM 18WH
GROUND (1022)
8
+
10
A58BLT 18BN
4
AMBER
GROUND STUD (LOCATED AT LEFT SIDE DASH MTD DUAL POST GROUND PLATE) (1005)
BEACON LIGHT SWITCH (1117M)
PANEL LT (1021) A62DK 18DKBL
9 DIMR OUT2 PANEL LT
IP/SLEEPER (5000A) 19
H58C 16BK
8-WAY CONNECTION FOR T RAIL (1001)
G
* W/ IGNITION RELAY 3 & W/ BEACON LIGHT FOR SLEEPER MOMENTARY POSITION MAINTAINED POSITION
CHK
DATE
CHANGE
0638 14OCT14 INITIAL RELEASE.
REV
A
REFERENCE
92715R
DRAWN
RELEASE NO.
92715R
Figure 109
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
22SEP14
PART NO.
AE08058097
SHEET
24A
Beacon Light Switch – for Dual Customer Accessory (Cont.)
109
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.36. DOOR SWITCHES – DOME LAMP, P. 25 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
DOOR SWITCH / SPKR JUMPER (2313)
BODY CONTROLLER #J5 (1602)
E7
ZVR
DOOR SWITCHES - DOME LAMP
A9B 18GY
A9BAB 16GY
B
DOOR SWITCH
A
E9 16GY
BODY CONTROLLER #J3 (1600)
DOOR SWITCH INPUT
A13
A63A 18DKBL
A63C 16DKBL
A
A
E63 16DKBL
DOOR SWITCH / SPKR JUMPER (2312)
A9BAA 16GY
A63B 16DKBL
CHK
DATE
0486 30DEC11
CHANGE
TITLE WAS CIRCUIT
REV
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
61802Y
Figure 110
110
DOOR SWITCH
A
B
F9 16GY
A
A
F63 16DKBL
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058097
Door Switches – Dome Lamp
SHEET
025
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.37. SPARE SWITCH – FOR SINGLE CUSTOMER ACCESSORY, P. 26 CHAPTER 4 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
SPARE SWITCH - FOR SINGLE CUSTOMER ACCESSORY
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
A14W 6RD
A14Y 6RD
BATTERY FEED CH3_02
W/ LOAD SHEDDING *A14CB 18RD
N/ LOAD SHEDDING
F1
A14NE 12RD IP / CENTER CHASSIS (1701) CH10_09,28
5A
A14SAB 18RD
A14SA 18RD
86
85
9 3
J1
A11-GA 18WH
J2
A116UB 18GY
H2 *A14CA 12RD
1
8
30
CUSTOMER ACCESSORIES#1 RELAY (1019)
10
OWNER ACCESSORY#1 (1940)
-
BENDIX RR RIGHT GROUND STUD MODULATOR (1004) (9504A) (LOCATED AT CH10_09 LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
A62DA 16DKBL
A62DJ 18DKBL
F16
BODY CONTROLLER #J5 (1602)
A11-GAA 14WH
4 AMBER
A116L 18GY
*A12CF 14LTGN
5B
87A
A14SAD 12LTGN
G2 6
TRLR SPARE #1/2/3/4 (1120/21/ 22/23M) CH10_30,31
G1
2B
+
A14-GAG 18WH A11-GC 18WH
TRLR SPARE#1 (1120M) CH10_30
A72CE 18OR
GREEN 7
A11-GA 18WH A14-GSB 18WH
-
87
+
A14-GSA 18WH A11-GB 18WH
A116U 18GY
A14SAA 18RD CUSTOMER ACCESSORY CONTROL (SPARE'1') (1112M)
FUSE F10-B (1019) F2 A14RC 12RD 30A
E2
*AJMA 18RD
A14SAC 12RD
E1
A14R 8RD
FUSE F11-A (1020)
6 DIMR OUT2 PANEL LT
CLUSTER #1 (1500)
*A62C 18DKBL
*A62B 18DKBL IP/SLEEPER (5000A-19) H58C 16BK
8-WAY CONN FOR T-RAIL (1001)
G
MOMENTARY POSITION MAINTAINED POSITION * W/ REFRIGERATOR PWR CONTROL
CHK
DATE
0488 19MAY14
CHANGE
REV
ADDED CIRC A72CE &
D
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
A11-GA IN R/D 1019.
Figure 111
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
SHEET
AE08058097
026
Spare Switch – for Single Customer Accessory
111
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.38. SPARE SWITCH – FOR SINGLE CUSTOMER ACCESSORY (CONT.), P. 26A CHAPTER 4 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
SPARE SWITCH - FOR SINGLE CUSTOMER ACCESSORY (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
W/2010 LH FUSE BLOCK
A14W 6RD
A14Y 6RD
BATTERY FEED CH3_02
W/ LOAD SHEDDING N/ LOAD SHEDDING A14NE 12RD
AJMA 18RD A14SAA 18RD
ACCESSORIES#1 RELAY (1017) 9 A14SAC 18RD
3
G1
2B A12CE 18LTBL 1
A12CF 14LTGN
4 AMBER
8
10
87A
A14SAD 12LTGN
6
OWNER ACCESSORY#1 (1940)
-
14
A62DJ 18DKBL
A62B 18DKBL
IP/SLEEPER (5000A)
19
J2
A14CA 12RD
J1
5B
+
86
85
7
A14SA 18RD
A11-GA 18WH A14-GSB 18WH
-
GREEN
30
+
A14-GSA 18WH A11-GB 18WH
87
CUSTOMER ACCESSORY CONTROL (SPARE'1') (1112M)
H58C 16BK
G
G2
GROUND STUD (1004) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) 8-WAY CONN FOR T-RAIL (1001)
3
MOMENTARY POSITION MAINTAINED POSITION
PANEL LIGHT (1021)
CHK
-
DATE
-
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92715R
DRAWN
92715R
Figure 112
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
112
A14-GAG 18WH A11-GC 18WH
IP/CTR CHASSIS (1701) FUSE F9-T CH10_09,28 (1018) A4 A14RC B4 12RD 30A
A11-GAA 14WH
C3
5A
A14SAC 12RD
D3
A14R 8RD
FUSE F9-L (1018)
A116U 18GY
A14CB 18RD
DATE
19SEP14
PART NO.
SHEET
AE08058097
Spare Switch – for Single Customer Accessory (Cont.)
26A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.39. SPARE SWITCH – FOR DUAL CUSTOMER ACCESSORY, P. 27 CHAPTER 4 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
SPARE SWITCH - FOR DUAL CUSTOMER ACCESSORY
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
A14W 6RD
BATTERY FEED (1009) CH3_02
A14Y 6RD
BATTERY FEED (1009) CH3_02
N/ LOAD SHEDDING
W/ LOAD SHEDDING
FUSE F11-A (1020) F1
A14R 8RD
A14NE 12RD
A14N 8RD
E1 5A
A14SBA 18RD
FUSE F10-D (1019) E4
F4
A14NH 12RD
30A/10A
7
85
9 A14SBB 18RD
TRLR SPARE #1/2/3/4 (1120/21 /22/23M) CH10_30,31
J4 A11-GB 18WH
2B J3 1
G4
4 AMBER
8
+
30
A14SBD 12LTGN
5B
87A
6
A11-GAA 14WH
A14SB 18RD
G3 87
3
A14-GAG 18WH
GREEN
A14SBC 12RD
CUSTOMER ACCESSORIES #2 RELAY (1018 /1019)
-
86
+
A14-GSD 18WH
A14-GSC 18WH
CUSTOMER ACCESSORY CONTROL SPARE '2' (1113M)
10 OWNER ACCESSORY#2 (1941)
-
A62DK 18DKBL
A62DA 16DKBL
GROUND STUD (1004) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
CLUSTER #1 (1500)
6 DIMR OUT2 PANEL LT
MOMENTARY POSITION MAINTAINED POSITION
CHK
CHANGE
DATE
0488 20MAY14
REV
ADDED CIRC A11-GB IN
D
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
R/D 1019.
61802Y
Figure 113
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
SHEET
AE08058097
027
Spare Switch – for Dual Customer Accessory
113
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.40. SPARE SWITCH – FOR DUAL CUSTOMER ACCESSORY (CONT.), P. 27A CHAPTER 4 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
SPARE SWITCH - FOR DUAL CUSTOMER ACCESSORY (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
W/2010 LH FUSE BLOCK
A14W 6RD
A14Y 6RD
BATTERY BATTERY FEED FEED (1009) (1000) CH3_02A CH3_01A
N/ LOAD SHEDDING
W/ LOAD SHEDDING
FUSE F9-L (1018) C3
A14R 8RD
A14NE 12RD
5A
A14N 8RD
D3
A14SBA 18RD
FUSE F9-M (1018) D4
C4
A14NH 12RD
30A/10A
7
9 A14SBB 18RD
D1
F2
A14-GAG 18WH FIFTH WHEEL JAW MONITER (9989) CH10_28
A116L 18GY
87
3 2B
F1 1
D2
8
+
30
A14SBD 12LTGN
4 AMBER
87A
6 5B
A11-GAA 14WH
A14SB 18RD
86
GREEN
A14SBC 12RD
CUSTOMER ACCESSORIES #2 RELAY (1017)
-
85
+
A14-GSD 18WH
A14-GSC 18WH
CUSTOMER ACCESSORY CONTROL SPARE '2' (1113M)
A14CL 121RD
10
GROUND STUD (1004) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
OWNER ACCESSORY#2 (1941)
-
A62DK 18DKBL
5
PANEL LIGHT (1021)
MOMENTARY POSITION MAINTAINED POSITION
CHK
DATE
CHANGE
REV
0638 14OCT14 INITIAL RELEASE.
A
REFERENCE
92715R
DRAWN
RELEASE NO.
92715R
Figure 114
114
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
20SEP14
PART NO.
AE08058097
Spare Switch – for Dual Customer Accessory (Cont.)
SHEET
27A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.41. EATON VORAD VS-400, P. 28 CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
EATON VORAD VS-400
NAVISTAR, INC.
FUSE F5-G (1014-G3) (1014-C4) (1014) *(A13FA) CH3_8B
IGNITION RELAY #3 (1012 / 1014) CH3_07
#A13FB 12PK
#A13FK 12PK
IGNITION RELAY #2 (1012 / 1014) CH3_07
FORWARD LOOKING RADAR UNIT (8901)
*(A13FB)
B3
%A67A 16PK FUSE F1-A (1010)
4
A67-GD 18WH
5
SIDE DISPLAY UNIT (1942F)
A67W 18GY 70
71
A5HA(-) 18GN
E1
7
J1939 ADAPTER (1025) CH3_12
4
3
A67V 18GY
1
6
%A13FG 16PK
%A67TA 18PK
A67-G 18WH GROUND (1023)
1
%A11-GCB 14WH
RIGHT SIDE DASH MOUNTED DUAL POST GROUND PLATE
A67E 18PK
F1
%A13FP 16PK
A11-GKJ 6WH
8
FUSE F5-K (1014) CH3_8B
A57NA 18OR
J1939 FORWARD TO CENTER CHASSIS (9770)
A67-GY 18WH
A67U 18GY
M5UE(-) 18GN
M5UE(+) 18YL
M67-GY 18WH
M5U(+) 18YL
M5U(-) 18GN
VORAD VS-400 DIU CONNECTOR (1943M)
A67Y 18PK
2
N5U(+) 18YL
N5UB(-) 18GN
H1
A5HA(+) 18YL
F2
IGNITION RELAY #2 (1012 / 1014) CH3_08
#A13FB 12PK
FUSE F5-A (1014)
37
A
N5U(-) 18GN
M5UB(+) 18YL
M5UB(-) 18GN C
C
N5UB(+) 18YL
A
38
G1
10A
FORWARD CHASSIS (1700) M67Y 18PK
#A13FD A13FB 12PK 12PK (1014-A2)
A67A 16PK
10
E2
A3
A67TA 18PK
9
(1014-C1) *(A13FB)
FUSE F5-L (1014)
4
IGNITION RELAY #2 (1012 / 1014) CH3_07
(1014-A1)
FUSE F1-B (1010)
5
#A13FB 12PK
#A13FF 12PK (1014-A1)
%A13FR 16PK
%A13FH 16PK
(1014-G2)
BODY CONTROLLER #1 (1603) CH9_09 12
69
CENTER CHASSIS 1701 N67TA 16PK
IP / CENTER CHASSIS (1701) CH3_10,11
1
N67U 16GY N67V 16GY
TERMINATING RESISTOR (8954) CH3_15 GROUND STUD (9771)
3 4
N67W 16GY
5
N67-G 16WH
2
SIDE SENSOR/@ BENDIX BLINDSPOT COLLISION AVOIDANCE SLEEPER (9768/9769)
* W/ IGNITION RELAY 3 # N/ IGNITION RELAY 3 @ W/ ISX ENG % W/2010 LH FUSE BLOCK
CHK
-
CHANGE
DATE
-
REV
ADDED EFFECT W/2010
E
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
61802Y
Figure 115
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
PART NO.
09MAR09
SHEET
AE08058097
028
Eaton Vorad VS-400
115
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.42. EATON VORAD EVT 300, P. 28A NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
EATON VORAD EVT-300
NAVISTAR, INC.
EATON VORAD EVT-300 ANTENNA ASSEMBLY (8900)
FWD CHASSIS / IP (1700F)
37 1
M67B 16GY
2
M67C 16GY
3
M67D 16GY
4
M67E 16GY
38
39 40
CHK
DATE
CHANGE
0486 03JAN12 INITIAL RELEASE.
REV
A
REFERENCE
75116N
DRAWN
310775 RELEASE NO.
75116N
Figure 116
116
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
15NOV10
PART NO.
AE08058097
Eaton Vorad EVT 300
SHEET
28A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.43. BENDIX WINGMAN, P. 28B CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BENDIX WINGMAN
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
M67-GY 18WH
EATON VORAD ANTENNA ASSEMBLY (8901) CH10_12A
M67Y 18PK
IGNITION RELAY #3 (1012 / 1014) CH3_07 IGNITION (A13FB) RELAY #2 (1012 / FUSE F5-A 1014) (1014) CH3_08 FUSE F1-A (1010) *A67A *A13FP FUSE 16PK 16PK F5-P F1 10A E1 *A13FG (1014) CH3_8B 16PK (A13FA)
FORWARD LOOKING RADAR UNIT (8903)
10A
G1 A3
FUSE F5-L 10A (1014)
38
37
M67-GG 20WH
A67-GY 18WH
8
M5U(+) 18YL
M5U(-) 18GN
M5UB(-) 18GN C
GROUND (1023)
1
*A11-GCB 14WH A11-GKJ 6WH
M5UB(+) 18YL
J1939 CENTER / FORWARD CHASSIS (9769)
C
SIDE DISPLAY UNIT (1942F)
A
A67E 18PK
4
A67-GD 18WH
5
A67Y 18PK
2
1
3
6
FUSE F1-B (1010)
4
A67U 18GY
A57NA 18OR
A67V 18GY
A67W 18GY
N5U(+) 18YL
N5U(-) 18GN
N5UB(-) 18GN
N5UB(+) 18YL
F2
10A
E2
FUSE F1-A (1010) CH3_8B
*A13FH 16PK *A13FR 16PK
BODY CONTROLLER #1 (1603) CH9_09 70
71
69
12
IP / CENTER CHASSIS (1701) CH3_10,11
TERMINATING RESISTOR (8954) CH3_15
WNGMAN DIU CONNECTOR (1943M)
J1939 ADAPTER (1025) CH3_12
*A67TA 18PK RIGHT SIDE DASH MOUNTED DUAL POST GROUND PLATE
7
A5HA(+) 18YL
M67Y 20PK
A67-G 18WH
M5UE(+) 20YL
M5UE(-) 20LTGN
FORWARD CHASSIS (1700F)
A
H1
B3
8
A67A 16PK
5
A5HA(-) 18GN
1
A67TA 18PK
6
CENTER CHASSIS (1701/1701F) SIDE SENSOR/@ BENDIX BLINDSPOT COLLISION AVOIDANCE SLEEPER (9768/9769) N67TA 16PK
1
N67U 16GY N67V 16GY
J1939 FORWARD TO CENTER CHASSIS (9770)
GROUND STUD (9771)
3 4
A67W 16GY
5
N67-G 16WH
2
* W/2010 LH FUSE BLOCK CHK
-
CHANGE
DATE
-
REV
ADDED EFFECT W/2010
E
REFERENCE
92715R
DRAWN
300299 RELEASE NO.
LH FUSE BLOCK.
89156W
Figure 117
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
PART NO.
18MAY12
AE08058097
SHEET
28B
Bendix Wingman
117
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.44. WABCO ONGUARD WARNING SYSTEM, P. 28C ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
WABCO ONGUARD WARNING SYSTEM
NAVISTAR, INC.
WABCO ONGUARD RADAR UNIT (8902) G1 (A13FB) 10A 6
FORWARD CHASSIS (1700F) A67CA 18PK
A67EA 18PK
E
A67-GA 18WH
A67-GM 18WH
D
M5UK(+) 18YL
1
GROUND (1023)
A11-GKJ 6WH
*A11-GCB 12WH
A
TO J1939 SPLICE PACK (1025) CH3_12
N5U(+) 18YL
A
N5U(-) 18GN
N5UB(+) 18YL
M5UK(-) 18GN
M5UB(-) 18GN
M5UH(-) 18GN
C
C
N5UB(-) 18GN
M5UB(+) 18YL
M5UH(+) 18YL
8
B
A5HA(-) 18GN
38
37
M67-GA 20WH
DRIVER INTERFACE UNIT (1944)
A67-GK 18WH
M5UF(-) 20LTGN
M5UF(+) 20YL
M67CA 20PK
J1939 CENTER / FORWARD CHASSIS (9769M)
A
FUSE F5-A (1014)
H1
1
A5HA(+) 18YL
4
A67CC 16PK
5
TO IGNITION RELAY #2 (1012 / 1014) CH3_07,08
RIGHT SIDE DASH MOUNTED DUAL POST GROUND PLATE (1005)
TO BODY CONTROLLER CH3_11
TERMINATING RESISTOR (8954) CH3_15
CHK
012
DATE
J1939 FORWARD TO CENTER CHASSIS (9770M)
CHANGE
07FEB13 CIRC M5UF(-) COLOR
REV
B
REFERENCE
91662T
DRAWN
300299 RELEASE NO.
WAS GN.ADDED CIRC M5UH(+),(-).
Figure 118
118
89156W
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
18MAY12
PART NO.
AE08058097
WABCO OnGuard Warning System
SHEET
28C
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.45. WABCO ONGUARD WARNING SYSTEM (CONT.), P. 28D ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
WABCO ONGUARD WARNING SYSTEM
NAVISTAR, INC.
WABCO RADAR (8904)
HIGH
LOW
GND
PWR TO IGNITION RELAY #2 (1012 / 1014) CH3_07,08
G1 (A13FB)
M67YC 20PK
A67CC 16PK
M67YB 20PK
M67-GA 20WH
A67EA 18PK
E
A67-GM 18WH
D
A67-GK 18WH
A67CA 18PK A67-GA 18WH
1
GROUND (1023)
A11-GKJ 6WH
*A11-GCB 12WH
A5HA(+) 18YL
8
B
A5HA(-) 18GN
M5UF(+) 20YL
M5UF(-) 20LTGN
M5U(-) 18GN
DRIVER INTERFACE UNIT (1944)
A
TO J1939 SPLICE PACK (1025) CH3_12
RIGHT SIDE DASH MOUNTED DUAL POST GROUND PLATE (1005)
C
J1939 FORWARD TO CENTER CHASSIS (9770M)
N5U(+) 18YL
N5U(-) 18GN
N5UB(-) 18GN
N5UB(+) 18YL
A
38
37
M5UB(-) 18GN
M5UD(-) 18GN
M5UB(+) 18GN
M5UA(-) 18GN
M5UA(+) 18GN
M5U(+) 18GN C
A
FUSE F5-A (1014)
H1 FORWARD CHASSIS (1700F) A67YA 20PK
J1939 FORWARD TO CENTER (9970M)/ J1939 CENTER TO FORWARD (9769M) CH3_15C
M5UD(+) 18GN
M5UF(-) 20LTGN
M5UF(+) 20YL
10A
TO BODY CONTROLLER CH3_11
TERMINATING RESISTOR (8954) CH3_15
SMARTWAVE TPMS RECIEVER (8983F) CH3_15C
SMARTWAVE TPMS RECIEVER (8983F) CH3_15C
J1939 CENTER / FORWARD CHASSIS (9769M)
*W/LONESTAR
CHK
012
DATE
CHANGE
13MAR13 INITIAL RELEASE.
REV
A
REFERENCE
91758M
DRAWN
RELEASE NO.
91758M
Figure 119
NAME
23077935 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
23FEB13
PART NO.
AE08058097
SHEET
28D
WABCO OnGuard Warning System (Cont.),
119
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.46. BENDIX WINGMAN (CONT.), P. 28E CHAPTER 11 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BENDIX WINGMAN(CONT)
NAVISTAR, INC.
J1939-500K WRG
WIGMAN DIU CONNECTOR (1943M)
CAMERA CONN (1979A)
IP/ROOF (2000) 9
A5CB(-) 18GN
A5H(-) 18GN
6
A5J(-) 18GN
D5CB(-) 18GN
D5CE(-) 20GN
3
SHIFTER CONNECTION (7905) NEXT GEN CRUISE CH11_13B CONTROL
A5B(-) 18GN
(1776) A5D(-) 18GN
A5K(-) 20GN A5L(-) 18GN
7
ABS #1 (1400)
A5N(-) 18GN
7
CAMERA CONN (1979A)
IP/ROOF (2000) 10
A5CB(+) 18YL
A5H(+) 18YL
7
D5CB(+) 18YL
A5B(+) 18YL
A5J(+) 18YL
D5CE(+) 20YL
4
SHIFTER CONNECTION (7905) CH11_13B NEXT GEN CRUISE CONTROL (1776)
A5D(+) 18YL
A5K(+) 20YL A5L(+) 18YL
15
ABS #1 (1400)
A5N(+) 18YL
CHK
DATE
CHANGE
REV
0488 18AUG15 INITIAL RELEASE.
A
REFERENCE
93248T
DRAWN
93248T
120
NAME
23101172 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
Figure 120
8
DATE
14AUG15
PART NO.
AE08058097
Bendix Wingman (Cont.)
SHEET
28E
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.47. QUALCOMM OMNIVISION, P. 29 CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
QUALCOMM OMNIVISION
NAVISTAR, INC.
QUALCOMM OMNIVISION SPEAKER SWITCH (1916)
QUALCOMM OMNIVISION ACCESSORY (1919/1919A)
F
A86HA 18LTGN
G
A86JA 18LTGN
C D
J1708(+)
C
A3BD(+) 18DKBL
J1708(-)
D
A3BD(-) 18GY
RADIO (1300) J1708 PUBLIC CH3_20
A3 10A B3
10A
A13B 18PK
A86-GND 18WH
A
A86RCD 18LTGN
A86J 18LTGN
F
A86-GD1 18WH
IP / DOOR CONNECTOR LEFT (3205M) CH4_18
B
A86-GD2 18WH
A
A14ED 16RD %A14ED 16RD
FUSE F2-F (1011) D2 C2 A14KC 12RD 10A FUSE F2-N (1011) %A14KC B1 10A A1
A11-GBE 16WH
%A11-GBE 16WH
1
%A11-GBA 14WH
CHANGE
FUSE F5-L (1014)
FUSE F5-B (1014-G2)
E
A86HB 18LTGN
F
A86JB 18LTGN
G
*A14 4RD #A14 6RD
#A14T 8RD
12RD
BATTERY FEED CH3_35,35A BATTERY FEED CH3_02,04A
FUSE F5-E (1014-C1) **(A13FB)
FUSE F5-A (1014-G1) ##A13FF 12PK
B1 A1 10A
(A13FC) D3 10A C3 A11-GBA 14WH
##A13FB 12PK
IGNITION RELAY #2 (1012/ 1014) CH3_07
FUSE F5-G (1014) CH_8A A11-GKJ 6WH
* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING ** W/ IGNITION RELAY 3 ## N/ IGNITION RELAY 3 % W/2010 LH FUSE BLOCK
GROUND STUD (1005) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
REV
ADDED EFFECT W/2010
*A14K 8RD
FUSE F5-J (1014)
A13EE 16DKBL
5
DATE
-
A86H 18LTGN
B
D
A
C
A
LEFT BANK OPT WARNING LIGHTS (1511)
A13BF 20PK %A13BF 20PK
%A13EE 16DKBL
CHK
344 CB SPEAKER
D3
E
B
-
B
IGNITION RELAY #1 (1011 / 1013) CH3_06
(A13FC)
A98F 18TN
QUALCOMM OMNIVISION POWER (1918/ 1918A/ 1918B)
GROUND (1022)
A
A86J 18LTGN
FUSE F4-G (1013)
B
QUALCOMM OMNIVISION REMOTE CONTROL (1917)
A86H 18LTGN
C3
%A13B 18PK
FUSE F5-R (1014)
%A13FC 12PK
LEFT FRONT 13 SPEAKER +
FUSE F5-T LEFT FRONT 14 (1014) SPEAKER CH3_8A
D
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
61802Y
Figure 121
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058097
SHEET
029
Qualcomm Omnivision
121
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.48. QUALCOMM OMNIVISION (CONT.), P. 30 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
QUALCOMM OMNIVISION (CONT)
NAVISTAR, INC.
QUALCOMM OMNIVISION CDU EXTENSION (9A)
QUALCOMM OMNIVISION CDU EXTENSION (10A)
1
AORN 24OR
2
AORN2 24OR
2
3
ABLU 24BL
3
4
ABLU2 24BL
4
5
ABLK 22BK
5
6
ARED 22RD
6
1
QUALCOMM OMNIVISION CDU EXTENSION (11A)
QUALCOMM OMNIVISION CDU EXTENSION (12A)
1
AORN 24OR
1
2
AORN2 24OR
2
3
ABLU 24BL
3
4
ABLU2 24BL
4
5
ABLK 22BK
5
6
ARED 22RD
6
QUALCOMM DISPLAY RECEPTACLE END (13A)
QUALCOMM DISPLAY PLUG END (14A)
ABLK 22BK
2 3
CHK
DATE
0486 30DEC11
3
ABLU 22BL
2
5
ARED 22RD
6
AGRN 22GN
6
7
AYEL 22YL
7
9
AVIO 22VT
9
CHANGE
TITLE WAS CIRCUIT
REV
B
REFERENCE
82357E
5
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
61802Y
Figure 122
122
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058097
Qualcomm Omnivision (Cont.)
SHEET
030
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.49. SATELLITE COMMUNICATION SYSTEM – PEOPLENET SLEEPER (0008RHA), P. 30A CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
SATELLITE COMMUNICATION SYSTEM PEOPLENET SLEEPER (0008RHA)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
SENSOR TRACS J1708 PUBLIC(+) CONN (1660)
J1708 PUBLIC(-) CONN (1661)
A14KC 12RD
A3BD(-) 18GY
A3BD(+) 18DKBL
A13FB 12PK
(A13FC)
F5-J (1014)
@A14KC 12RD
BATTERY FEED CH3_02,4A
IGNITION FUSE F5-R RELAY #2 (1014) (1012/1014) CH3_8A CH3_07
E
H14ED 18RD H3BD(-) 18GY
A
B
C
LOAD SHEDDING B2 STUD (1009)
F8-A (1017)
A1
5A
F1
PEOPLENET CONN (1934M)
@A14EA 14RD
B
PASSENGER SIDE AT DASH
A14NJ 12RD
E1
BATTERY FEED (1000)
10A FUSE F2-G (1011)
F3
10A E3
@A14NK 16RD
A14K 8RD
@A11-GBE 14WH
5
A11-GBE 14WH
A
PURCHASED ASSEMBLY 3840241C91 #1
#2
#9
#8
1
GROUND (1022)
#7
PEOPLENET (5900) SLPR HARN
GROUND (1006C) CONN #6
CAV BAT
CONN #1
PURCHASED ASSEMBLY 3839820C91
CAV
C J1708-
22
B
J1708-
GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL (5004)
BATTERY FEED CH3_2A
@A11-GBA 14WH
F
H13EE 18PK
H11-GWB 18WH
11-GM 10WH
D
B1
SAT. COMM. (5010) SLPR HARN
11
1
C2 5A FUSE F2-N (1011)
@A14ED 18RD
A
H3BD(+) 18DKBL
SLEEPER GROUND ADAPTER (5007)
C
D2
A14EA 14RD
D
B
H98F 18K
SAT. COMM. (1970) IP HARN E
F2-F (1011) A14ED 18RD
J1708+
23
IGN
18
A11-GKJ 6WH
5A D3
@A13EE 18PK
C3
A13EE 18PK
A1 5A B1 FUSE F5-L (1014)
A
J1708+ IGN
E
NOT USED
F
#5
GND
#4
BAT
37
GND
17
D CONN #2
NOT USED
GROUND STUD (1005)
CONN #3
@ W/2010 LH FUSE BLOCK
CHK
-
CHANGE
DATE
-
ADDED EFFECT W/2010
REV
C
REFERENCE
92715R
DRAWN
RELEASE NO.
LH FUSE BLOCK.
Figure 123
NAME
30000092 CIRCUIT DIAGRAM, PROSTAR, LONESTAR 90516B
DATE
04JUL12
PART NO.
SHEET
AE08058097
30A
Satellite Communication System – Peoplenet Sleeper (0008RHA)
123
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.50. SATELLITE COMMUNICATION – PEOPLENET DAYCAB (0008RHA), P. 30B CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
SATELLITE COMMUNICATION PEOPLENET DAYCAB (0008RHA)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
SENSOR TRACS J1708 PUBLIC(+) CONN (1660)
J1708 PUBLIC(-) CONN (1661) BATTERY FEED CH3_02,4A
FUSE F5-R (1014) IGNITION RELAY CH_8A (1012/1014)
F2-F (1011)
A11-GKJ 6WH
D2
@A14ED 18RD
A11-GBA 14WH
F8-A (1017)
A1
5A
PEOPLENET CONN (1938M)
GROUND STUD (1005) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
A11-GBH 18WH
A
B
BATTERY FEED (1000)
A14NJ 12RD
FUSE F2-G (1011) @A14NK @A14EA 14RD E3 16RD F3 10A
@A14K 8RD
#9
#8
5 A11-GKJ 6WH 1
GROUND (1022)
#7
GROUND (1006C)
C
CONN #1
CONN #6
CAV BAT
C
PURCHASED ASSEMBLY 3839820C91
CAV J1708-
22
B
J1708-
J1708+
23
IGN
18
A
J1708+ IGN
E
NOT USED
F
#5
GND
BATTERY FEED CH3_2A
@A11-GBE 14WH
#1
#2
E
E1
10A
A11-GBA A11-GBE 14WH 14WH PURCHASED ASSEMBLY 3840241C91
A
F
F1
B
PASSENGER SIDE AT DASH
D
LOAD SHEDDING B2 STUD (1009)
FUSE F2-N B1
PEOPLENET (1939)
C2 5A
#4
@A11-GBA 14WH
A14ED 18RD
BAT
37
GND
17
@A11-GKJ 6WH
D3
A14EA 14RD
5A
@A13EE 18PK
C3
A13EE 18PK
A1 5A B1 FUSE F5-L (1014)
@A14KC 12RD
F5-J (1014)
A14KC 12RD
A3BD(+) 18DKBL
A13FB 12PK
(@A13FC)
A3BD(-) 18GY
CH3_07
D CONN #2
GROUND STUD (1005)
NOT USED CONN #3
@ W/2010 LH FUSE BLOCK
CHK
-
CHANGE
DATE
-
ADDED EFFECT W/2010
REV
C
REFERENCE
92715R
DRAWN
RELEASE NO.
LH FUSE BLOCK.
Figure 124
124
NAME
30000092 CIRCUIT DIAGRAM, PROSTAR, LONESTAR 90516B
DATE
06JUL12
PART NO.
SHEET
AE08058097
30B
Satellite Communication System – Peoplenet Daycab (0008RHA)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.51. GATEWAY MODULE SLEEPER / DAYCAB (0008RHA), P. 30C CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GATEWAY MODULE SLEEPER/ DAYCAB (0008RHA)
NAVISTAR, INC.
IGNITION RELAY #2 (1012) CH3_05A
FUSE F5-F (1014) A3
*A13FS 12PK
D2 10A
FUSE F5-F (1014)
IGNITION RELAY #2 (1012/1014) CH3_07
C2
D2 10A *A98M 18BK A98M 18BK
SPLICE ADAPTER (1025) J1939 + H
A5M(+) 18YL
J1939 - E
A5M(-) 18GN
B1
A11-GAA 14WH
CAN2 HI
7
CAN2 LO
MASTER POWER
8
J1708 HI
9
J1708 LO
9
A3M(-) 18GY
A3M(-) 18GY
GND
12 8
A3M(+) 18DKBL
B7
10 12
A98-GC 18WH
B6
GROUND STUD (1004) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
6
10
A98-GB 18WH
B5
A3M(+) 18DKBL
BATTERY
7 A5M(-) 18GN
B4
A98-GC 18WH
1 6
A5M(+) 18YL
B3
A98-GAB 18WH
1
A98M 18BK
B2
A98-GB 18WH
J2 GATEWAY MODULE
TRANSLATOR MODULE (1961)
IP HARNESS INTERCONNECT (1960)
NAVISTAR P/N 3857879C91
C
C
PUBLIC (+) CONN J1708(+) (1660)
PUBLIC (-) CONN J1708(-) (1661)
SENSOR TRACS
* W/2010 LH FUSE BLOCK
CHK
-
CHANGE
DATE
-
REV
ADDED EFFECT W/2010
B
REFERENCE
92715R
DRAWN
RELEASE NO.
LH FUSE BLOCK.
Figure 125
NAME
30000092 CIRCUIT DIAGRAM, PROSTAR, LONESTAR 90516B
DATE
06JUL12
PART NO.
AE08058097
SHEET
30C
Gateway Module Sleeper / Daycab (0008RHA)
125
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.52. SATELLITE COMMUNICATION – PEOPLENET SLEEPER WITH VIDEO ADAPTER (0008RLK / RLG), P. 30D CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
E
IGNITION RELAY #2 (1012/1014) CH3_07
A13FB 12PK
F5-J (1014) A1
B1
5A
FUSE F5-L (1014)
FUSE F5-R (1014) CH3_8A
(%A13FC) C3
5A D3
BATTERY FEED (1000B)
H3BD(+) 18DK BL
4
J1708 PUBLIC(+) (1660) A3BD(+) 18DK BL
D
H3BD(-) 18GY
5
A14 4RD
SAT COMM (1970) IP HARN
SAT COMM (5010) SLPR HARN
PEOPLENET VID INPUT (5020)
BATTERY FEED CH3_4A
A14K 8RD
H11-GMB 18WH
D
%A13SD 18PK
C
%A13EE 18PK
PEOPLENET 6 WAY (5530)
FUSE F2-N (1011) SAT COMM %A14KC %A14ED (1970) 12RD 18RD B1 5A A1 SAT COMM IP HARN (5010) *A14ED SLPR HARN F2-F 18RD (1011) A H14ED A14SD 18RD 18RD C2 D2 @A14EA 5A GND 16RD ADAPTER 11 (5007) B H13EE A13SD 18PK 18PK *A13EE 18PK
A14KC 12RD
NAVISTAR, INC.
%A14T 8RD
SATELLITE COMMUNICATION PEOPLENET SLEEPER W/VID ADAPTER(0008RLK/RLG)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
B
A3BD(-) 18GY
C
C J1708 PUBLIC(-) (1661)
PEOPLENET J1939 (5510) SLPR HARN
PEOPLENET J1939 (1939N) IP HARN
CENTER CHASSIS (1701)
C H5U(-) 18YL
11
A
H5U(+) 18GN
12
44
A5U(-) 18YL
A5U(-) 18YL
A5U(+) 18GN
A5U(+) 18GN
43 61
A5U(-) 18YL 62
A5(-) 18YL
A5(+) 18GN
A5U(+) 18GN
F2
* W/ IMCT & DRVERTECH COMMUNICATION SYSTEM @ W/ XATA % W/ 2010 LH FUSE BLOCK
F3
BODY CONTROLLER J5 (1602) CHK
-
DATE
-
CHANGE
ADDED EFFECT W/2010
REV
C
REFERENCE
92715R
DRAWN
RELEASE NO.
LH FUSE BLOCK.
Figure 126
126
NAME
30000092 CIRCUIT DIAGRAM, PROSTAR, LONESTAR 90516B
DATE
06JUL12
PART NO.
SHEET
AE08058097
30D
Satellite Communication – Peoplenet Sleeper with Video Adapter (0008RLK / RLG)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.53. SATELLITE COMMUNICATION – PEOPLENET DAY CAB WITH VIDEO ADAPTER (0008RLK / RLG), P. 30E CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
SATELLITE COMMUNICATION PEOPLENET DAYCAB W/VID ADAPTER (0008RLK/RLG)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
FUSE F2-N (1011)
*A14ED 18RD
PEOPLENET COMMUNICATION (1939)
B1 5A
*A14KC 12RD
*A14T 8RD
*A14 6RD
A14KC 12RD
A14K 8RD
A14 4RD
BATTERY FEED (1001) CH3_4A
FUSE F2-F (1011) A14ED 18RD
C
A11-GBH 18WH
D
A1
D2
5A
C2
A11-GBA 14WH
BATTERY FEED (1000B)
A11-GKJ 6WH
GROUND (1022)
*A11-GBH 18WH
5 1
GROUND STUD (1005) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PALTE)
*A11-GKJ 6WH
FUSE F5-L (1014) *A13EE (*A13FC) 18PK D3 5A C3 FUSE F5-R (1014) CH3_8A F5-J (1014) IGNITION RELAY #2 A13FB (1012/1014) 12PK B1 A1 CH3_07 5A
*A11-GBA 14WH
A13EE 18PK
E
GROUND STUD (1005) PEOPLENET VID INPUT (1939M)
J1708 PUBLIC(+) (1660)
4
A3BD(+) 18DK BL
5
A3BD(-) 18GY
E
11
A5U(-) 18YL
A5U(-) 18YL
12
A5U(+) 18GN
A5U(+) 18GN
E CENTER CHASSIS (1701) J1708 PUBLIC(-) (1661) 44 43 61
A5U(-) 18YL
A5(-) 18YL
A5(+) 18GN
A5U(+) 18GN
F2
F3
BODY CONTROLLER J5 (1602)
CHK
-
DATE
-
CHANGE
ADDED EFFECT W/2010
REV
C
REFERENCE
92715R
DRAWN
Figure 127
* W/2010 LH FUSE BLOCK
NAME
30000092 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
LH FUSE BLOCK.
62
90516B
DATE
07JUL12
PART NO.
AE08058097
SHEET
30E
Satellite Communication – Peoplenet Day Cab with Video Adapter (0008RLK / RLG)
127
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.54. SLEEPER / DAYCAB VIDEO INPUT MODULE WIRING, P. 30F ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CHAPTER 4
SLEEPER/ DAYCAB VID INPUT MODULE WIRING
NAVISTAR, INC.
PEOPLENET VID INPUT (5020) CH4 30D/ PEOPLENET VID INPUT (1939M) CH4 30E
VID INPUT MODULE
J1 CONNECTOR
CONN #1 J2 CONNECTOR
#4
#5
#8
PURCHASED ASSEMBLY 3727974C91
PEOPLENET (5530) SLPR HARN/ (1939)IP HARN C #10
PEOPLENET 6WAY (5530) CH4 30D/ PEOPLENET (1939) CH4 30E
D E
CHK
012
DATE
CHANGE
30AUG12 INITIAL RELEASE.
REV
A
REFERENCE
90516B
DRAWN
RELEASE NO.
90516B
Figure 128
128
NAME
30000092 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
07JUL12
PART NO.
AE08058097
Sleeper / Daycab Video Input Module Wiring
SHEET
30F
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.55. MOTIENT MOBILE MAX, P. 31 CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
MOTIENT MOBILE MAX
NAVISTAR, INC.
MOTIENT MOBILE MAX (1932)
MOTIENT MOBILE MAX POWER (5904)
F F
H3BD(+) 18DKBL
G
H3BD(-) 18GY
A3BD(+) 18DKBL
J1708 PUBLIC CH3_20
G A3BD(-) 18GY
FUSE F5-B (1014-G2)
E
H13EE 18PK
E
FUSE F5-J (1014) A1 B1
A13EE 18PK
FUSE F5-E (1014-C1) @(A13FB) IGNITION RELAY #2 (1012 / 1014) CH3_07
FUSE F5-A (1014-G1)
10A FUSE F5-L (1014) D3 C3
%A13EE 18PK
&A13FB 12PK
&A13FF 12PK
FUSE F5-R (1014) CH3_8A
(%A13FC)
10A A
H14EA 18RD
A
B
H14EE 18RD H11-GMC 18WH
B C
A14EB 18RD
A14EE 18RD A11-GMC 18WH
C
D
H11-GMA 18WH
D
FUSE F2-F (1011)
A14EA 18RD
D2
C2
A14KC 12RD
*A14K 8RD
*A14 4RD
BATTERY FEED CH3_35,35A
#A14T 8RD
#A14 6RD
BATTERY FEED CH3_02,4A
10A FUSE F2-N (1011) %A14KC %A14EB 12RD 18RD B1 A1 10A A11-GBA A11-GBH 14WH 16WH
A11-GMA 18WH
A11-GKJ 6WH
%A11-GBH 18WH IGNITION RELAY #1 (1011 / 1013) CH3_06
(A13FC) C3 10A
GROUND STUD (1005) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
FUSE F4-G (1013)
D3 A13B 18PK
5
%A13FC 12PK
FUSE F5-R (1014) A3
10A
B3
LEFT BANK OPT WARNING LIGHTS (1511)
%A13B 18PK %A13BE 20PK
B
H11-GMA 18WH
MOTIENT MOBILE MAX DISCRETE I/O (5905)
CHK
-
A98F 18LTGN
* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING @ W/ IGNITION RELAY 3 & N/ IGNITION RELAY 3 % W/2010 LH FUSE BLOCK
MOTIENT MOBILE MAX DISCRETE I/O (1933)
CHANGE
DATE
-
REV
ADDED EFFECT W/2010
C F
B
D
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
61802Y
Figure 129
GROUND (1022)
%A11-GKJ 6WH
FUSE F5-T (1014) CH3_8A
%A11-GBA 14WH
1
A13BE 20PK
GROUND STUD (1005)
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058097
SHEET
031
Motient Mobile Max
129
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.56. REMOTE RADIO, P. 32
Figure 130
130
Remote Radio
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.57. REMOTE RADIO (CONT.), P. 33
Figure 131
Remote Radio (Cont.)
131
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.58. SART CLOCK MODULE, P. 34 CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SART CLOCK MODULE
NAVISTAR, INC.
SART CLOCK MODULE (1610)
BTRY
EGR VALVE RELAY (1020) CH7_06,30
A97AA 18PL
A
INTL IBB ENGINE RELAY (1010) CH7_6,30
@A97AA 18VT
GROUND ADAPTER (1023)
GND
4
A97-GA 18WH
B
1 A11-GKJ 6WH
A11-GCB 12WH @A11-GCB 14WH
GROUND STUD (1005) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
J1939+
C
A5S(+) 18YL
J1939-
D
A5S(-) 18GN
J1939 SPLICE CH3_10,11
@ W/2010 LH FUSE BLOCK
CHK
-
CHANGE
DATE
-
REV
ADDED EFFECT W/2010
F
REFERENCE
92715R
DRAWN
300371 RELEASE NO.
LH FUSE BLOCK.
72376Z
Figure 132
132
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
PART NO.
19AUG10
SART Clock Module
SHEET
AE08058097
034
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.59. LANE DEPARTURE SYSTEM – TAKATA, P. 35 CHAPTER 4 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LANE DEPARTURE SYSTEM - TAKATA
NAVISTAR, INC.
TAKATA LDW ROOF CONN (15B)
COGNEX DEPART (1118M) 7
5B
2B
1
3
6
8
4
9
FUSE F5-B (1014) CH3_07
6
A13COG1 16PK
@@A13COG3 16PK
A13COG3 16PK A11COG3 18WH
@@A13COG1 16PK
A11COG1 18WH
C
F
COGNEX CONN (1980)
A11-GKJ 6WH
A56A2 16OR
*A56A1 16OR
D
LEFT REAR TURN / STOP SIGNAL
@@A13COG2 16PK (@@A13FA)
E
G1
GROUND STUD (1005) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
H2
A
F
BODY CONTROLLER #1 (1603)
5A
C
G2
A
FUSE F7-B (1016)
A11-GBA 14WH
A13-COG 16PK
H2
A11COG 18WH A11-GBP 18WH
D
10A
A13COG 16PK
DIMR OUT 2 PANNEL
G2
C
CLUSTER #1 (1500)
A67COG1 18WH
A13COG2 16PK
10
FUSE F5-B(1014)
A67EN 16TN
(A13FB)
A
@A62C 18DKBL
A67COG 18WH A62DK 18DKBL
G
A62DA 18DKBL
A67NA 16TN
A67COG 18WH
B
TAIL LIGHT CONNECTOR (9304A) CH9_01,02
A57A3 16OR
F
*A57A2 16OR
*A57A1 16OR
#A57A3 16OR
M
RIGHT REAR TURN / STOP SIGNAL
BODY CONTROLLER #1 (1603)
#A57A5 16OR A57A4 16OR
TAIL LIGHT CONNECTOR (9304A) CH9_01,02
* W/ TURN SIGNAL W/ MIRROR SIGNAL & SAFETRACK # W/ TAKATA LANE DEPART, TURN SIGNAL ** W/ IGNITION RELAY 3 ## N/ IGNITION RELAY 3 @ W/REFRIGARATOR PWR CONTROL CHK
-
CHANGE
DATE
-
FUSE F7-N (1016) CH3_7A
A56A3 16OR
IGNITION RELAY #2 (1012 / 1014) CH3_05
#A56A4 16OR
ADDED EFFECT W/2010
REV
D
REFERENCE
92715R
DRAWN
300371 RELEASE NO.
LH FUSE BLOCK.
72376Z
Figure 133
@@ W/2010 LH FUSE BLOCK
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
21AUG10
PART NO.
SHEET
AE08058097
035
Lane Departure System – Takata
133
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.60. CLOCK SPRING, P. 36
Figure 134
134
Clock Spring
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.61. TRANSLATOR MODULE, P. 37 CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TRANSLATOR MODULE
NAVISTAR, INC.
*A13FK 12PK
FUSE F7-R (1016) A3 *A98M B3 18PK 10A FUSE (1014) C2 D2
TRANSLATOR MODULE (1961)
7
B5
10
HIGH1 LOW1
GA
B6
B1
12 GA
IGNITION RELAY #2 (1012 / 1014) CH3_05 J1708 PUBLIC(+) (1660)/ J1708 PUBLIC(-) (1661) CH3_18
PWR
B7
A3M(-) 18GY
A5M(-) 18GN
6
A98-GC 18WH
A98-GB 18WH B4
B3
A3M(-) 18GY
A3M(+) 18DKBL
B2
A5M(+) 18YL
MODULE PLATE INTERCONNECT (TELEMATIC/VORAD) (1960)
A98-GB 18WH
A5M(+) 18YL
A5M(-) 18GN
E
H
A3M(+) 18DKBL
IGNITION RELAY #2 (1012) CH3_6A
A98M 18BK
J1939 ADAPTER (1025)
(A13FB)
A98M 18BK
A98-GAB 18WH
A11-GAA 14WH
A98-GC 18WH
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) (1004)
*A13FS 12PK
1
8
9
HIGH
LOW
J1939 ADAPTER (1026)
E A5L(-) 20LTGN
A5L(+) 20YL
H
I/O MIC DISPLAY (2225) CH4_38
CHK
-
CHANGE
DATE
-
REV
ADDED EFFECT W/2010
C
* W/2010 LH FUSE BLOCK
REFERENCE
92715R
DRAWN
300344 RELEASE NO.
LH FUSE BLOCK.
75116N
Figure 135
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
PART NO.
25MAY11
AE08058097
SHEET
037
Translator Module
135
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.62. POWER DISPLAY, P. 38 CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
POWER DISPLAY
NAVISTAR, INC.
POWER DISPLAY (2224)
6
A86A(+) 20YL
7
A86A(-) 20LTGN
RADIO (1300) CH4_33
FUSE F4-J (1013) B1 A12B 20LTBL
3
FUSE F4-K (1013) A2
A1
A12V 12LTBL
10A
ACCESORY RELAY#2,4 (1011/1013) CH3_09
A12V
FUSE F7-M (1016) C4 *A12B D4 (*A12D) 20LTBL 10A A10AA 20WH A11-GAA A11-GAL
2
GROUND STUD (1004) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
14WH
20WH
A10AB 20WH
5
ACCESORY RELAY (1012) CH3_09A
FUSE F6-C (1015) B2
A2
A14A 20PK
1
A14NC 12RD
A14N 8RD
10A
A
A86F(+) 18YL
C
A86F(-) 18GN
E4
F4
BATTERY FEED (1009) CH3_01
A14Y 6RD
FUSE F9-H (1018) *A14A 20PK
POWER DISPLAY (2227)
A14W 6RD
*A14NC 12RD
*A14N 8RD
BATTERY FEED CH3_03A
RADIO (1300) CH4_33
I/O MIC DISPLAY (2225)
BODY CONTROLLER #J5 (1602)
CHK
-
A86AD 20LTGN
13
A86AC 20LTGN
12
A86AB 20LTGN
11
A86AA 20LTGN
10
A10AC 20WH
15
A10AD 20LTGN
16
A5L(-) 20LTGN
8
A5L(+) 20YL
1
A9A 20WH
ZVR
E3
RADIO CONNECTION (1301) CH4_33
A11-GAL 20WH
ADDED EFFECT W/2010
H
A
ZERO VOLT REFERANCE ADAPTER (1620) * W/2010 LH FUSE BLOCK
REV
C
REFERENCE
92715R
DRAWN
300344 RELEASE NO.
LH FUSE BLOCK.
75116N
Figure 136
136
GROUND STUD (1004) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
A11-GAA 14WH
J1939 ADAPTER (1026) CH4_37
A9Z 18GY
CHANGE
DATE
-
14
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
23MAY11
Power Display
PART NO.
SHEET
AE08058097
038
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.63. POWER DISPLAY (CONT.), P. 39 CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
POWER DISPLAY
NAVISTAR, INC.
WABCO RADAR (8902) M5UF(+) 20YL
HIGH
4
LOW
5
GND
6
M67-GA 20WH
PWR
1
M67CA 20PK
J1939 FORWARD TO CENTER (9970M)/ J1939 CENTER TO FORWARD (9769M) CH3_15A
M5UF(-) 20LTGN
BENDIX WINGMAN (8903)
M5UE(+) 20YL
6
M5UE(-) 20LTGN
J1939 FORWARD TO CENTER (9970M)/ J1939 CENTER TO FORWARD (9769M) CH3_15A
(A13FB)
LOW
1
FUSE F5-A (1014)
HIGH
A11-GKJ 6WH
A67A 16PK
A67Y 18PK
M67YA 20PK
10A
M67Y 20PK
(LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
8
M67-GA 20WH
PWR
1
M67YB 20PK
2
M67YC 20PK
HIGH
FUSE F5-P IGNITION (1014) RELAY #2 CH3_8B (1012/1014) CH3_05
NEG STUD (1005)
M5UF(+) 20YL
3
J1939 FORWARD TO CENTER (9970M)/ J1939 CENTER TO FORWARD (9769M) CH3_15C
M5UF(-) 20LTGN
J1939 FORWARD TO CENTER (9970M) CH3_15C
M5UB(-) 18GN LOW
M5UF(-) 20LTGN
6
*A11-GKJ 6WH
WABCO RADAR (8904)
GND
1
A11-GB 12WH
*A67A 16PK
FUSE F1-A (*1010) E1 F1
8
*A67Y 18PK
*A13FG 16PK
PWR
8
A67-G 16WH
G1
38
A67-GY 18WH
*A11-GCB 14WH
37
M67-GG 20WH
10A
5
H1
GND
GROUND ADAPTER (1023)
FWD/IP (1700)
M5U(-) 18GN
J1939 CENTER TO FORWARD (9769M) CH3_15C
M5UA(-) 18GN
SMARTWAVE TPMS RECIEVER (8983F) CH3_15C
M5UD(-) 18GN
J1939 FORWARD TO CENTER (9970M) CH3_15C
M5UB(+) 18GN M5UF(+) 20YL
M5U(+) 18GN M5UD(+) 18GN M5UA(+) 18GN
J1939 CENTER TO FORWARD (9769M) CH3_15C SMARTWAVE TPMS RECIEVER (8983F) CH3_15C
* W/2010 LH FUSE BLOCK
CHK
-
CHANGE
DATE
-
REV
ADDED EFFECT W/2010
C
REFERENCE
92715R
DRAWN
RELEASE NO.
LH FUSE BLOCK.
75116N
Figure 137
NAME
23067181 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
25MAY11
PART NO.
AE08058097
SHEET
039
Power Display (Cont.)
137
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.64. PREWIRE MOBILEYE, P. 40 CHAPTER 4 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
PREWIRE MOBILEYE
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
FUSE F7-B (*1016) *A13A 16PK
MOBILEYE POWER (382) A
A13A 16PK
A14 18RD
B
*A14A 18RD
FUSE F7-N (1016) CH3_07A
(*A13FA) G2
H2
FUSE F5-B (1014) H2
FUSE F8-F (1017) B2
FUSE F10-J (1019) C1
A14J 8RD
A14JE 12RD
A2
D1
IGNITION RELAY# 2 (1012/1014) CH3_07
A13FB 12PK
G2
A14 6RD
BATTERY FEED CH3_01,01A
*A14JE 12RD
MOBILEYE GROUND AND WIPER SIGNAL (381) GROUN ADAPTER (1023) CH3_021
A11-GC 14WH
A
A82KB 16GY
B
A82KA 16GY
WIPER MOTOR (4500) CH4_21
A82K 16GY
FUSEBLOCK 3 (1012) CH4_21
* W/2010 LH FUSE BLOCK
CHK
DATE
CHANGE
REV
0488 18AUG15 ADDED CIRC A82KA AND
C
REFERENCE
93248T
DRAWN
310615 RELEASE NO.
A82K IN R/D 381.
91662T
Figure 138
138
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
PART NO.
22JAN13
Prewire Mobileye
AE08058097
SHEET
040
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.65. INTENTIONALLY LEFT BLANK, P. 41 CHAPTER 4 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTENTIONALLY LEFT BLANK
NAVISTAR, INC.
INTENTIONALLY LEFT BLANK
CHK
DATE
CHANGE
REV
0638 14OCT14 INITIAL RELEASE.
A
REFERENCE
92715R
DRAWN
RELEASE NO.
92715R
Figure 139
NAME
23134937 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
06OCT14
PART NO.
AE08058097
SHEET
041
Intentionally Left Blank
139
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.66. INTENTIONALLY LEFT BLANK, P. 42 CHAPTER 4 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTENTIONALLY LEFT BLANK
NAVISTAR, INC.
INTENTIONALLY LEFT BLANK
CHK
DATE
CHANGE
REV
0638 14OCT14 INITIAL RELEASE.
A
REFERENCE
92715R
DRAWN
RELEASE NO.
92715R
Figure 140
140
NAME
23134937 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
06OCT14
PART NO.
AE08058097
Intentionally Left Blank
SHEET
042
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.67. DRIVER DISPLAY – VEHICLE INFORMATION, P. 43 CHAPTER 4 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DRIVER DISPLAY - VEHICLE INFORMATION
NAVISTAR, INC.
RAND MCNALLY GPS DISPLAY (2223)
FUSE F4-J (1013) ACCESSORY
A
A1
B1
A12A 18LTBL
A12V 12LTBL
5A FUSE F7-M (1016) D4
A12A 18LTBL
C4 (A12D)
ACCESSORY RELAY #2, 4 (1011 / 1013) CH3_09 ACCESSORY RELAY (1012) CH3_09A
W/2010 LH FUSE BLOCK
SONIC WELD GROUND SPLICE
GROUND
B
A11-GAA 14WH
A11-GAL 18WH
GROUND STUD (1004) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
CHK
-
CHANGE
DATE
-
ADDED EFFECT W/2010
REV
C
REFERENCE
92715R
DRAWN
RELEASE NO.
LH FUSE BLOCK.
83596D
Figure 141
NAME
MJV0486 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
18JAN12
PART NO.
SHEET
AE08058097
043
Driver Display – Vehicle Information
141
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.68. INTENTIONALLY LEFT BLANK, P. 44 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTENTIONALLY LEFT BLANK
NAVISTAR, INC.
INTENTIONALLY LEFT BLANK
CHK
DATE
CHANGE
REV
0610 12NOV13 GEOMETRY REMOVE.
B
REFERENCE
90656P
DRAWN
RELEASE NO.
92050H
Figure 142
142
NAME
MJV0088 CIRCUIT DIAGRAM, PORSTAR, LONESTAR DATE
30MAY13
PART NO.
AE08058097
Intentionally Left Blank
SHEET
044
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.69. ROOF / TACHOGRAPH WITH RUSSIAN PROSTAR, P. 45 CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ROOF / TACHOGRAPH W/RUSSIAN PROSTAR
NAVISTAR, INC.
ROOF / TACHOGRAPH (1965)
A13TA 16PK
G
FUSE F7-G(1016) B3 A3 A13FG 12PK 10A
IGN. RELAY (1014) CH03_007
VB13FB 12PK
FUSE F7-L(1016) D3 C3
@A13TA 16PK
IGN. RELAY #2 (1012) CH3_06A
(@A13FS) 10A FUSE F8-E(1017) B1 A1 A14NJ
A14TA 16RD
E
10A
A14Y 6RD
12RD
LOADSHAED B2 STUD (1009)
FUSE F9-G (1018) @A14TA @A14NJ 16RD 12RD F3 E3 30A A62A 18DKBL
A62AB 18DKBL
F
@A14M 8RD
GAUGE CLUSTER (1500) CH08_010
IP / SLEEPER (5000 - 31) CH12_021
A62AA 18DKBL
GROUND (1027) CH03_042
A11-GTA 16WH
K
BATTERY FEED CH3_3A
@ W/2010 LH FUSE BLOCK
CHK
-
CHANGE
DATE
-
ADDED EFFECT W/2010
REV
B
REFERENCE
92715R
DRAWN
310615 RELEASE NO.
LH FUSE BLOCK.
Figure 143
90656P
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
23MAY13
PART NO.
AE08058097
SHEET
045
Roof / Tachograph with Russian Prostar
143
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.70. 4-WIRE CLOCK SPRING MODULE, P. 46 CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
4 - WIRE CLOCK SPRING MODULE
NAVISTAR, INC.
TURN SIGNAL SWITCH (1801)
B9D 18GY
7
4 WIRE CLOCK SPRING (1807)
BODY CONTROL # J3 (1600)
DCM/IP (1800F/1800) A
B9C 20GY
B
B97 20GY
B12
B11
B100 20GY
C
A97 20PL
B16
A100 20GY
B1
B10
B85A 20GY
D
CHK
DATE
0488 20MAY14
CHANGE
REV
INITIAL RELEASE.
A
A85A 20GY
REFERENCE
92447S
DRAWN
92447S
144
NAME
MJV0370 CIRCUIT DIAGRAM, LONESTAR RELEASE NO.
Figure 144
A5
DATE
04APR14
PART NO.
AE08058097
4-Wire Clock Spring Module
SHEET
046
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.71. SDP CONN (BENDIX FUSION), P. 47 CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
SDP CONN (BENDIX FUSION)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
CAMERA CONN (1979A)
SDP CONN (1979) 1
D14CSB3 20RD
13
D5DC(-) 20GN
12
D5DC(+) 20YL
16
D11COG3 20WH
6
1
D5DB(-) 20GN
6
D5DB(+) 20YL
7
D11COG2 20WH
D13COG3 20PK
9
5
D14CSB2 20RD
D13COG2 20PK
8
9
D5CC(+) 20YL
D5CD(+) 18YL
D5CE(+) 20YL
4
D5CC(-) 20GN
D5CD(-) 18GN
D5CE(-) 20GN
3
CONGEX CONN (1978) 67COG 20GY
7
G
RH SPEAKER (349F)
11
GREENR 20LTGN
A
D14CSB 16RD
H
D5DA(-) 18GN
E
D5DA(+) 18YL
F
YELLOWR 18YL
B
10
YELLOW 20YL
D C
D5CA(+) 18YL
J
D5CA(-) 18GN LH SPEAKER (348F)
2
D11COG 18WH D13COG 16PK
YELLOWL 18YL
D5CB(+) 18YL
ROOF/IP CONN (2000F/10) CH09_039
D5CB(-) 18GN
ROOF/IP CONN (2000F/09) CH09_039
B
GREENL 20LTGN
A
K
BENDIX SAFETY DIRECT (166)
*11COG1 18WH
CHK
DATE
A * SLPR W/ BENDIX FUSION SAFETY DIRECT
3
*232-TX 20YL
B
4
*232-RX 20LTGN
C
CHANGE
REV
0488 14AUG15 INITIAL RELEASE.
A
REFERENCE
93156B
DRAWN
RELEASE NO.
93156B
Figure 145
NAME
23139689 CIRCUIT DIAGRAM, PROSTAR DATE
12AUG15
PART NO.
AE08058097
SHEET
047
SDP Conn (Bendix Fusion)
145
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.72. DRIVER SEAT POWER (BENDIX FUSION), P. 48 CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
DRIVER SEAT POWER (BENDIX FUSION)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
DRIVER SEAT POWER (1925)
A105GAP(+) 18WH
A
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
A11-GAA 14WH
FUSE F7-R (1016) A105 18LTGN
B
B3
ACCESSORY RELAY (1012) CH3_6A
A13FS 12PK
A3
10A
CHK
DATE
CHANGE
0488 14AUG15 INITIAL RELEASE.
REV
A
REFERENCE
93156B
DRAWN
RELEASE NO.
93156B
Figure 146
146
NAME
23139689 CIRCUIT DIAGRAM, PROSTAR, DATE
13AUG15
PART NO.
AE08058097
Driver Seat Power (Bendix Fusion)
SHEET
048
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.73. NEXT GEN CRUISE CONTROL, P. 49 CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NEXT GEN CRUISE CONTROL
NAVISTAR, INC.
DIAGNOSTIC CONN (1650)
NEXT GEN CRUISE CONTROL (1766)
A5L(-) 18GN
A5K(-) 20GN
7
A5F(-) 18GN
A5G(-) 18GN
D
C
A5N(-) 18GN
A5G(+) 18YL
A5F(+) 18YL
A5L(+) 18YL
A5K(+) 20YL
15
1
A5N(+) 18YL
3
FUSE F2-H
IGNITION RELAY #2 (1012) CH3_6A
(1011) A971G 20PK
8
DATE
CHANGE
REV
0488 18AUG15 INITIAL RELEASE.
A
E4
GROUND ADAPTER (1023) CH3_21 FUSE F1-C (1010)
A97B 20RD
18
CHK
(A13FB) F4
A97-G 20WH
9
WABCO ABS CONTROLLER (1420)
F3
REFERENCE
93248T
E3
DRAWN
NAME
23139689 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
93248T
Figure 147
BATTERY FEED MEGA FUSE TO CAB (1000B) CH3_34
A14 4RD
A14KB 16RD
DATE
14AUG15
PART NO.
AE08058097
SHEET
049
Next Gen Cruise Control
147
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHARGING AND CRANKING SYSTEM (CHAPTER 5) 5.1. CHARGING AND CRANKING – MANUAL TRANSMISSION, P. 1 CHAPTER 5 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CHARGING AND CRANKING - MANUAL TRANSMISSION
NAVISTAR, INC.
AUTO S/S ISOLATOR RELAY W/ 2010 LH FUSEBLOCK CH7_15 %0BK ISOLATOR BATTERY CH7_15 200A
B
1200 OHMS
A17A 18PK
C
1200 OHMS
B
A
C11 GROUND (1023) A4
B9 18GY
B9M 18GY
1
3 A17-GC 18WH
A11-GCB 12WH
A9A 18GY
C3 10A
A17HA 16PK
BODY CONTROLLER#J5 (1602)
ZVR E5
S
D
A17B 18PK
B97A 18VT D
OFF IGN
C
D8
B17AA 18PK
ACC
D3
D7
B17A 18PK
A15 18RD
A
BTRY
KEY SWITCH CONN (1100M)
10A
DCM / IP (1800)
CLUTCH SWITCH (1811)
FUSE F4-L (1013)
BATTERY
FUSE F3-A (1012) D1 C1
-
+
#A14 4RD
FUSE HOLDER W/ DOUBLE 100 AMP FUSE W/ SINGLE 150 AMP FUSE
A15 18RD
BLOCK TYPE FUSE
A14JB 12RD
A14JB 12RD
A14J 8RD
##A14 6RD
2RD
A9 18GY
REMOTE START RELAY (5001/5000) CH7_08
A17H 16PK
%0RD
A104AH 16DKBL
A4
B4
86
30
CRANK RELAY (1010)
87 BODY CONTROLLER #J3 (1600)
85
87A
B3
A3 CLUTCH SWITCH B4 INPUT
STARTER POWER
K2B-FL 10RS K2C-FL 10RS
K2A-FL 10RS
K2D-FL 10RS
@@K2-G 1WH @K2-G 2WH %%K2-G 0BK K2-G 4WH @K2 2RD %%K2 0RD @@K2 1RD K2 4RD
B
ALT GND (6101B/C/D/E)
THERMAL OVERCRANK (6316M) M
B
W/ REMOTE START / STOP
GROUND STUD (LOCATED AT LEFT SIDE DASH MTD DUAL POST GND PLATE)
G
REMOTE START RELAY (5000) CH7_08, 08A
S
S
A
IP/ ENGINE (1702)
B
**A104AN 16DKBL
R G
*A104AH 16DKBL
ALTERNATOR
A17 16PK
A11-GKJ 6WH
A97A 18PL
IP / FWD CHASSIS (1700) CH7_14 BODY CONTROLLER #J7 (1607) A17B 18PK
16
B S
*K17 16PK
*K17D 16PK
A92A 18PK
**K17 16PK
B2
BODY CONTROLLER #J6 (1606)
A104AL 16DKBL
M
* REMOTE START/STOP W/ MANUAL TRANSMISSION ** W/MANUAL XMSN WIRING W/AUTO START STOP # STANDARD BATTERY FEED, DAY CAB N/ LOAD SHEDDING ## STANDARD BATTERY FEED W/ LOAD SHEDDING % W/AUTO START/ STOP @@ W/1G L-N & DELCO ALTERNATOR @ W/2G L-N & BOSCH ALTERNATOR CHK
DATE
CHANGE
REV
0488 18AUG15 ADDED CIRC A17B, A92A G
REFERENCE
93248T
DRAWN
300422 RELEASE NO.
AND A104AL IN R/D 1010.
Figure 148
148
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
14SEP09
PART NO.
SHEET
AE08058098
Charging and Cranking – Manual Transmission
001
ELECTRICAL CIRCUIT DIAGRAM MANUAL
5.2. CHARGING AND CRANKING – AUTOMATIC TRANSMISSION, P. 2 CHAPTER 5 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CHARGING AND CRANKING - AUTOMATIC TRANSMISSION
NAVISTAR, INC.
FUSE HOLDER W/ DOUBLE 100 AMP FUSE W/ SINGLE 150 AMP FUSE
W/ 2010 LH FUSEBLOCK
200A BLOCK TYPE FUSE
86
A3
B3
THERMAL OVERCRANK (6316M)
G
A17 16PK
**K17 16PK
A
A17C 18PK
16
S
S
W/ ALLISON TC10 XMSN
*K17 16PK
K2C-FL 10RS
@K2 2RD %%K2 0RD @@K2 1RD K2D-FL 10RS
K2B-FL 12BL
K2A-FL 12BL
K2-G 4WH @K2-G 2WH K2 4RD
%%K2-G 0BK
@@K2-G 1WH
IP/ ENGINE (1702)
M
B
B S
*K17 16PK
STARTER TERMINAL
CHANGE
REV
0488 18AUG15 ADDED CIRC A17C AND
J
REFERENCE
93248T
DRAWN
300422 RELEASE NO.
A17 IN R/D 1702.
Figure 149
61802Y
C3 10A D3
FUSE F4-L (1013)
A15 18RD
IP/ FWD CHASIS (1700) CH7_12
A17 16PK
B
FUSIBLE LINKS
DATE
CRANK RELAY 87A (1010)
87 85
STARTER POWER
ENG BLOCK GND (ON LEFT SIDE OF ENGINE)
CHK
D1
30
A17C 16PK
A92B 18TN
A4
B4
ALTERNATOR
B
REMOTE START RELAY (5001/5000) CH7_08
% A104AN 16DKBL
A17B 18PK
&K92#141 18TN
R
W / REMOTE START /STOP
A104AH 16DKBL
TC10 TCU (7350)
G
A
A17C 18PK
20
K17B 18PK
32
A17-GC 16WH
21
K17C 18PK
20
B
A92-GC 18WH
19
K17-GC 18WH
26
START ENABLE RELAY PLUS
S
D
ENGINE / IP (1702)
4
START ENABLE LATCH
OFF IGN
C
&A92#141 18PK
START ENABLE RELAY MINUS
ACC
W/ AUTOSHIFT TRANSMISSION
EATON GEN 3 TCM CONNECTOR (7105)
10A
A17-GC 18WH
A11-GCB 12WH
A11-GKJ 6WH
FUSE F3-A (1012)
BTRY
3
BATTERY
GROUND STUD (LOCATED AT LEFT SIDE DASH MTD DUAL POST GND PLATE)
IGNITION SWITCH (1100M)
C1
W/TC10 XMSN
1
A14JB 12RD
#A14 4RD
A17H 16PK
+
A14JB 12RD
A15 18RD
GROUND (1023)
A14J 8RD
##A14 6RD
2RD
A17A 16PK
BODY CONTROLLER #J6 (1606)
T
* W/ THERMAL OVERCRANK PROTECTION ** N/ THERMAL OVERCRANK PROTECTION # SINGLE BATTERY FEED ## DUAL BATTERY FEED W/ LOAD SHEDDING % W/ AUTO START / STOP @@ W/1G L-N & DELCO ALTERNATOR @ W/2G L-N & BOSCH ALTERNATOR %% W/2/0 AWG L-N ALTERNATOR & W/ ALLISON TC10 XMSN
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
14SEP09
PART NO.
AE08058098
SHEET
002
Charging and Cranking – Automatic Transmission
149
ELECTRICAL CIRCUIT DIAGRAM MANUAL
FAN WIRING (CHAPTER 6) 6.1. FAN WIRING – IBB ENGINE AND 2010 SCR 13L ENGINE, P. 1 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CHAPTER 6
FAN WIRING - IBB & 2010 SCR 13L ENGINE
NAVISTAR, INC.
W/ 2 SPEED FAN
ENGINE SENSOR INTERFACE (6033)
ECM 2 (6019)
%K97A 18PL
7
20
ECL
11
%K97 18PL
6
%K23 18TN
49
K34D 18TN
10
LOW COLLANT SENDER (6401)
1
2
ECM CONNECTOR 1 (6018)
K34B 18TN
ECL 12V 42
EFAN 12V
EFAN
FAN SOLENOID (6400/6400A)
30
*K23 18TN
18
K23-G 18WH
A
B
IP/ENG (1702) 8
K92A20A 18WH
1
K92A20 16WH
* W/ 2 SPEED FAN N/2015 OBD & GHG COMPLIANT % W/ 2 SPEED FAN W/2015 OBD & GHG COMPLIANT
CHK
DATE
CHANGE
REV
0239 20FEB14 REVISED AND REDRAWN.
D
REFERENCE
92524A
DRAWN
300422 RELEASE NO.
61802Y
Figure 150
150
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058099
Fan Wiring – IBB Engine and 2010 SCR 13L Engine
SHEET
001
ELECTRICAL CIRCUIT DIAGRAM MANUAL
6.2. FAN AND ETHER START WITH ISX (2013), P. 1A CHAPTER 6 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FAN & ETHER START W/ISX (2013)
NAVISTAR, INC.
ECM (6000)
FAN SOLENOID (6400) K95AA 20TN
57 78
B
K23-G 20TN K23 20TN
A
ENGINE/IP CONNECTOR (1702/1702) K41E 20TN
65
18
K41EA 18TN
A41E 18TN A41E 18TN
15
DRIVER DOOR (3000) CH4_05
K41D 20WH
A41D 18TN
IP/FWD CHASSIS (1700) CH12_08A
A41D 18TN B
A
ZERO VOLTREFERANCE (6703)
K95G 20WH
62
ETHER START ECM (6000)
ETHER START (6550)
K21 16TN
75
A
ETHER BOTTLE AUTOMATIC CONTROL VALVE
B K21A 16TN
76
CHK
CHANGE
DATE
0488 20MAY14
REV
ADDED CIRC A41E, A41D B
REFERENCE
92447S
DRAWN
RELEASE NO.
IN R/D 1702.
91662T
Figure 151
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR DATE
02JAN13
PART NO.
SHEET
AE08058099
01A
Fan and Ether Start with ISX (2013)
151
ELECTRICAL CIRCUIT DIAGRAM MANUAL
6.3. STARTING AID – COLD START ASSIST (IBB AND 2010 SCR 13L ENGINE), P. 2 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
CHAPTER 6
STARTING AID - COLD START ASSIST (IBB & 2010 SCR 13L ENGINE)
COLD START ASSIST RELAY / *FLAME START RELAY (8410) ENGINE SENSOR INTERFACE (6033)
8
K21B3 18TN
19
CSRD
6
K21B1 18TN
21
CSRE
7
K21B2 18TN
20
CSRC
K21A1 12TN
1
2
K21A2 12TN
3
K14A1 8RD
FLAME START GLOW PLUG (6564)
FLAME START BATTERY POWER (6565)
K21-FL 12BL *K14A 8RD
TIMER CIRCUIT INLINE FUSE (8107) CH07_06A
K14A1 14RD
TIMER CIRCUIT INLINE FUSE (8106) CH07_25
*K14L 14RD
* W/ 2010 SCR 13L ENG
CHK
012
CHANGE
DATE
10MAY13
ADDED DESC FOR R/D
REV
C
REFERENCE
92070B
DRAWN
300422 RELEASE NO.
8410.ADDED : CIRC K14A & K14L.
Figure 152
152
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058099
SHEET
002
Starting Aid – Cold Start Assist (IBB and 2010 SCR 13L Engine)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
6.4. FAN WIRING IBB & 2010 SCR 13L ENGINE, P. 2A CHAPTER 6 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FAN WIRING - IBB & 2010 SCR 13L ENGINE
NAVISTAR, INC.
W/ VARIABLE SPEED FAN
ENGINE SENSOR INTERFACE (6033)
ECM 2 (6019)
7
20
11
@K97 18PL
10 LOW COLLANT SENDER (6401)
@K23 18TN
6
ECL
@K97A 18PL
K34D 18TN
49
1
ECM CONNECTOR 1 (6018)
VARIABLE SPEED FAN DRIVE (6420)
2
ECL 12V
42
K34B 18TN
EFAN 12V
30
#K23 18TN
3
18
K23-G 18TN
1
EFAN
58
K23C 18TN
5
49
K23A1 18TN
2
*K34-GA 18WH
8
*K23B1 18WH
4
%K23B1 18WH
*K92A20 16GY
1
IP/ENG (1702)
@ W/ VARIABLE SPEED FAN W/2015 OBD AND GHG COMPLIANT # W/ VARIABLE SPEED FAN N/2015 OBD AND GHG COMPLIANT * W/ VARIABLE SPEED FAN W/ ULTRASHIFT PLUS XMSN & W/ BODY BUILDER % W/ VARIABLE SPEED FAN N/ ULTRASHIFT PLUS XMSN & N/ BODY BUILDER
CHK
DATE
CHANGE
0239 20FEB14 INITIAL RELEASE.
REV
A
REFERENCE
92524A
DRAWN
RELEASE NO.
92524A
Figure 153
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
14FEB14
PART NO.
AE08058099
SHEET
02A
Fan Wiring IBB & 2010 SCR 13L Engine
153
ELECTRICAL CIRCUIT DIAGRAM MANUAL
6.5. FAN AND ETHER START WITH 2013 INTL IBB ENGINE, P. 3 CHAPTER 6 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FAN & ETHER START W/2013 INTL IBB ENGINE
NAVISTAR, INC.
ECM (6000)
FAN SOLENOID (6400) K95AA 20TN
57
B
K23-G 20TN K23 20TN
78
A
ENGINE/IP (1702/1702) K41E 20TN
65
18
K41EA 18TN
K41E 18TN
15
DRIVER DOOR (3000) CH4_05
K41D 20WH
K41D 18TN
B
ZERO VOLTREFERANCE (6703)
A K95G 20WH
62
ETHER START ECM (6000)
ETHER START (6550)
K21 16TN
75
A
ETHER BOTTLE AUTOMATIC CONTROL VALVE
B K21A 16TN
76
CHK
DATE
0488 20MAY14
CHANGE
REV
INITIAL RELEASE.
A
REFERENCE
92447S
DRAWN
RELEASE NO.
92447S
Figure 154
154
NAME
30000129 CIRCUIT DIAGRAM, PROSTAR DATE
13MAR14
PART NO.
AE08058099
Fan and Ether Start with 2013 INTL IBB Engine
SHEET
003
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ENGINES (CHAPTER 7) 7.1. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE), P. 1
Figure 155
Electronic Engine Controls (2010 IBB Engine)
155
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.2. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 2 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CHAPTER 7
ELECTRONIC ENGINE CONTROLS(2010 IBB ENGINE) (CONT)
NAVISTAR, INC.
ENGINE SENSOR INTERFACE (6033)
ECM CONNECTOR 1 (6018)
IAT
15
MAF 12V
20
K41A 18TN
5
*K41C 18TN @K41C 18TN
54
8
MAF GND 21
K41-GB 18WH
9
MAF
K41B 18TN
7
44
HCI INJECTOR (6260VH) 1
K95H 18TN
10
2
K95J 18TN
11
EXHAUST LAMBDA SENSOR (6260VN)
33
K95VC 18TN
4
NVOLT
39
K95VE 18TN
6
VIRGND
40
K95VIR 18WH
2 3
HEATER +
46
K95VB 18TN
52
K95VA 18TN
1
TRIMRPS 53
K95VD 18TN
5
HEATER PUMPCUR
K97C 18PL
36
28 23
50
K97B 18PL K99D 18PL
APS2 GND 11
K97N 18PL
APS2 5V
B4
A97B 18PL A97D 18PL
29
B6
A97N 18PL 24
C6
A99M 18PL
C A
B99B 18VT B97B 18VT
B5
30
B97C 18VT
C4
A99B 18PL
K99B 18PL APS1 GND 23
C5
A97C 18PL
B97M 18VT B99N 18VT
B D
THROTTLE IDLE
22 APS1 5V
ACCELERATOR PEDAL MODULE (1809)
IP / DCM (1800)
ENGINE / IP (1702)
E F
B99D 18VT
ECM CONNECTOR 2 (6019)
CHK
012
APS1
54
APS2
55
@ W/ MAXXFORCE 15L ENGINE * W/ IBB ENGINE K97M 18PL
CHANGE
DATE
REV
27MAR13 ADDED WORD "CONT" IN
C
REFERENCE
92015W
DRAWN
300422 RELEASE NO.
TITLE DESC.
Figure 156
156
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
08MAY09
PART NO.
AE08058100
Electronic Engine Controls (2010 IBB Engine) (Cont.)
SHEET
002
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.3. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 3 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
AFTERTREATMENT SENSOR (6720)
ECM CONNECTOR 1 (6018) EGT3 GND
K95-GC 18WH
10
6
K95C 18TN K95B 18TN
EGT3
27
EGT2
16
EGT1 GND
22
K95-GA 18WH
2
28
K95A 18WH
1
55
K95-GB 18TN
4
12
K95E 18TN
8
K95-GD 18WH
7
K95DA 18TN
9
EGT1 EGT2 GND EGDP
5 3
AFTERTREATMENT FUEL TEMP & PRESS (6260VM) K95DC 18TN K95-GE 18WH K95T 18TN K95V 18TN
K95D 18TN AFP1 GND
41
AFT
26
AFP1
25
3 1 2 4
#K23 18TN #K23-G 18WH EFAN 12V
18
FSS
58
ECL 12V
*K23 18TN
30
EFAN
FAN SOLENOID (6400) CH6_01
VARIABLE SPEED FAN DRIVE (6420) CH6_01
*K23-G 18TN K23C 18TN
LOW COOLANT SENDER (*6401 / #6407)
K34B 18TN K34D 18TN
42
B A
ECM CONNECTOR 2 (6019)
EGDP GND 41 AFP2 5V
8
ECL
49
APF2 APF2 GND
HCI FUEL PRESSURE (6730)
50
K95S 18TN
3
42
K95R 18WH
2
K95DB 18TN
1
* W/ VARIABLE SPEED FAN 8600 # W/ 2 SPEED FAN 7000 CHK
DATE
CHANGE
0486 30DEC11
REV
TITLE WAS CIRCUIT
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
Figure 157
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
08MAY09
PART NO.
AE08058100
SHEET
003
Electronic Engine Controls (2010 IBB Engine) (Cont.)
157
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.4. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 4 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
ECM CONNECTOR 2 (6019)
HCI FUEL VALVE (6260VL)
ASV-H
7
K95K 18TN
1
ASV-L
20
K92M 18TN
2
BODY BUILDER CONN 2 (4706)
46
K92A19 18TN
J
13
K92A1 18TN
H
17
K92A14 18TN
D
WIFL
14
K92A2 18TN
WTSL
15
K92A6 18TN
F
XCS
10
K92A7 18TN
G
AES WEL
E
BODY BUILDER CONN (4705)
RVAR
35
K92A12 18TN
D
C
SCS
52
K92A13 18TN
TACH
9
K92A8 18TN
G
RAS
23
K92A9 18TN
E
30
K92A10 18TN
F
**K92A15 18TN
A
RPRE
*K92A11 18TN
#K92A11 18TN
48
RPRE
27
AIR FILTER RESTRICTION GAUGE (6703A) B
@K47T 18GY
38
*K92A18 18TN
34
BODY ULTRA XMSN CONTLR#J3 (1600) CH11_1 OIL B6 TEMP AIN
A92H 18TN
PLUG *K92A18A 16TN
BODY CONTLR#J5 (1602)
A30BC 16TN
5
K28 18TN
A
B
A28 18TN
F9
ENGINE AIR INTAKE
ZERO VOLT (6702) ENGINE/IP CH3_32 (1702)
K9AAB 18GY
** W/ BODY BUILDER @ N/ BODY BUILDER # N/ ULTRA XMSN * W/ ULTRA XMSN CHK
CHANGE
DATE
0486 30DEC11
REV
TITLE WAS CIRCUIT
C
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
Figure 158
158
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
20APR09
PART NO.
AE08058100
Electronic Engine Controls (2010 IBB Engine) (Cont.)
SHEET
004
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.5. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 5 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
INTAKE AIR TEMPERATURE (6703)
ECM CONNECTOR 2 (6019)
IAT GND
K41-G 18WH
43
K41-GC 16WH
B
K41 16TN
A
ENGINE SENSOR INTERFACE (6033)
15 K97Y 18TN
EGRD 16
14
DAVCO WIF SENSOR (1874)
W/ DAVCO FUEL / WATER SEPARATOR WIF GND WIF
34
K95-GF 18WH
2
37
K95W 18TN
1 RAYCOR WIF SENSOR (1874B)
W/ RAYCOR FUEL / WATER SEPARATOR
CHK
DATE
CHANGE
REV
0486 03JAN12 MOVED 1800,1802,1600, B
REFERENCE
75116N
DRAWN
300422 RELEASE NO.
1602 TO CH4-36. ADDED LONESTAR IN TITLE.
Figure 159
61802Y
K95-GF 18WH
2
K95W 18TN
1
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
08MAY09
PART NO.
AE08058100
SHEET
005
Electronic Engine Controls (2010 IBB Engine) (Cont.)
159
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.6. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 6 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
87A
FUSE F8-H (1017) CH3_1,34
A97VT 12PL
ACCESSORY RELAY #1 (1012) CH3_9A
@A13GFK 18WH
@A97VT 12PL
FUSE F4-R (1013) CH3_1A,34
CHAPTER 7 ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT)
D1
D2
87
85
B1 87
87A
B2 85
INTL IBB ENGINE (1010)
30 C2
EGR VALVE RELAY (1020) 30
86
A2
C1
@A97AA 18VT
86 A1
FUSE F1-D (1010) CH3_8B, CH10_7
@A13FK 18PK
A13AA 18PK
A97VT1 12PL
SART CLOCK (1610) CH4_34
ENGINE SENSOR INTERFACE (6033)
A13FK 18PK
A97AA 18PL
@A13AA 18PK
BATTERY
4
K14FA 18RD
3
K14F 18RD
42
K97VT1 12VT
WASHER PUMP RELAY (1015) CH4_22
FUSE F11-D (1020) CH3_08
SART CLOCK (1610) CH4_34 WASHER BOTTLE RELAY (1015) CH4_22A
@A97VT1 14VT
BATTERY
ACCESSORY RELAY #2,4 (1011 / 1013) CH3_09
A13-GFK 18WH
ENGINE / IP (1702)
*K10WH1 12WH
K10-GA 10WH
GROUND
1
K10-GJ 16WH
GROUND
2
K10-GK 16WH
CSRD
19
K21B3 18TN
CSRC
20
K21B2 18TN
CSRE
21
K21B1 18TN
(6314) HARNESS GROUND (LEFT ENGINE BLACK GROUND)
**K10WH1 16GY
COLD START ASSIST RELAY (8410) CH6_02
VSS (7600)
VSS-L
13
VSS-H
12
B
K47A 18GY
A
K47 18GY
* N/ZERO VOLT REFERENCE ** W/ZERO VOLT REFERENCE @ W/ 2010 LH FUSEBLOCK
CHK
-
CHANGE
DATE
-
REV
ADDED EFFECT W/2010
F
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
Figure 160
160
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR. DATE
21APR09
PART NO.
AE08058100
Electronic Engine Controls (2010 IBB Engine) (Cont.)
SHEET
006
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.7. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE, P. 6A CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONIC ENGINE CONTROLS-MAXXFORCE 15 LITRE
NAVISTAR, INC.
ECM FUSE (6712) ECM1 (6018)
30A A
B K14G 14RD
3
K14HA 14RD
K14AF 10RD
K14J 10RD
ECM BATTERY FEED (1027)
K14K 14RD
BATTERY(+)
1
K14H 14RD
BATTERY(+)
BATTERY(+)
5
ECM2 (6019) CH7_06D
K14M 14RD
K14KA 14RD
FUSE F4-D (1013)
ENGINE / IP (1702)
KEYPWR
17
K13A 18PK
IGNITION RELAY #1 (1011 / 1013) CH3_06
G4
H4
A97F 16PL
37
(A13FC)
15A FUSE F5-H (1014)
@A97F 16PL
TIMER
E4
A
K14LB 16RD
K14LA 18RD
19
20A COLD START ASSIST RELAY (8410) CH6_02
K14L 16RD
K14A1 14RD
B
K10WH5 10WH
GND
2
K92A16 14WH
GND
4
K92BA16 14WH
K92B16 14WH
GND
6
K92C16 14WH
K92D16 14WH
J1939 (+) 34
K5S(+) 18YL
J1939 (-) 47
K5S(-) 18GN
IGNITION RELAY #1 (1014) CH3_6A
@A13FM 12PK
F4
TIMER CIRCUIT INLINE FUSE (8107)
K10-GA 10WH
GROUND STUD (6314) (LOCATED AT LEFT SIDE ENGINE BLOCK GROUND)
ECM2 (6019) CH7_06D
J1939 TERMINATING RESISTOR (7110) CH3_14 ENGINE DIGNOSTIC CONNECTOR (4328)
CAN_L
35
K98GN 18 LTGN
B
CAN_H
48
K98YL 18YL
A
@ W/ 2010 LH FUSEBLOCK CHK
-
DATE
-
CHANGE
REV
ADDED EFFECT W/2010
B
REFERENCE
92715R
DRAWN
310775 RELEASE NO.
LH FUSE BLOCK.
Figure 161
75116N
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12NOV10
PART NO.
AE08058100
SHEET
06A
Electronic Engine Controls – MaxxForce 15 Litre
161
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.8. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE (CONT.), P. 6B ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
CHAPTER 7
ELECTRONIC ENGINE CONTROLS MAXXFORCE 15 LITRE (CONT)
AFTERTREATMENT SENSOR (6720)
ECM1 (6018)
K95-GC 18WH
EGT3 GND
10
EGT3
27
EGT2
16
EGT1 GND
22
K95-GA 18WH
2
EGT1
28
K95A 18TN
1
EGT2 GND
55
K95-GB 18TN
4
EGDP
12
K95E 18TN
8
6
K95C 18TN
5
K95B 18TN
ECM2 (6019) CH7_06D
3
K95-GD 18WH
7
K95DC 18TN
K95DA 18TN
9
AFTERTREATMENT FUEL TEMP PRESSURE (6260VM)
3 AFP1 GND
41
K95-GE 18WH
1
AFT
26
K95T 18TN
2
25
K95V 18TN
4
AFP1
CHK
DATE
CHANGE
0486 03JAN12 INITIAL RELEASE.
REV
A
REFERENCE
75116N
DRAWN
310775 RELEASE NO.
75116N
Figure 162
162
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
17NOV10
PART NO.
SHEET
AE08058100
Electronic Engine Controls – MaxxForce 15 Litre (Cont.)
06B
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.9. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE (CONT.), P. 6C NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ELECTRONIC ENGINE CONTROLS MAXXFORCE 15 LITRE (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
VARIABLE SPEED FAN (6300)
ECM1 (6018)
EFAN
FSS GND
8
K23B1 18TN
K23B2 18TN
4
18
K23-G 18TN
K23-H 18TN
1
FAN SOLENOID (6400) K23-G 18WH K23 18TN
30
EFAN 12V
A
B
K23 18TN
FSS 5V
FSS
ECL1 12V
K23A 18TN
3
49
K23A1 18TN
K23A2 18TN
2
58
K23C 18TN
K23D 18TN
5
42
LOW COOLANT SENDER 1 (6407)
#K34B 18LTGN ECM2 (6019)
2
*K34E 18TN
ECL1
#K34D 18TN
49
1
*K34F 18TN
* W/ FAN DRIVE # W/ 2 SPEED FAN
CHK
DATE
CHANGE
0486 03JAN12 INITIAL RELEASE.
REV
A
REFERENCE
75116N
DRAWN
310775 RELEASE NO.
75116N
Figure 163
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12NOV10
PART NO.
SHEET
AE08058100
06C
Electronic Engine Controls – MaxxForce 15 Litre (Cont.)
163
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.10. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE (CONT.), P. 6D NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ELECTRONIC ENGINE CONTROLSMAXXFORCE 15 LITRE (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
ECM2 (6019)
K14M 14RD
1
K92D16 14WH
2
HCI FUEL VALVE (6260VL)
ECM 1 (6018) CH7_06A
ASV-H
7
K95K 18TN
1
ASV-L
20
K95M 18TN
2
HCI FUEL PRESSURE (6730)
K95D 18TN
AFP1/EGDP 8 /AFP2/ 5V
K95R 18TN
2
AFP2 50
K95S 18TN
3
EGDP GND
CHK
DATE
-
AFTERTREATMENT SENSOR (6720) CH7_06B
K95-GD 18WH
41
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
75116N
DRAWN
310775 RELEASE NO.
75116N
Figure 164
164
1
42
AFP2 GND
-
K95D8 18TN
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12NOV10
PART NO.
SHEET
AE08058100
Electronic Engine Controls – MaxxForce 15 Litre (Cont.)
06D
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.11. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE (CONT.), P. 6E ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ELECTRONIC ENGINE CONTROLS MAXXFORCE 15 LITRE (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
ENGINE SENSOR INTERFACE (6033)
ECM 2 (6019)
EGRD
K97Y 18TN
16
14
K41D 16TN
15
ENGINE / IP (1702)
15
K41E 18TN
43
18 WIF SENSOR (1874)
WIF GND
WIF
34
K95-GF 18WH
2
37
K95W 18TN
1
ECA (7501)
W/ ULTRASHIFT PLUS TRANSMISSION
K11-G 10WH
B
ECA FUSE (8104) 50A A
B
C
K14S 10RD
K14R 10RD
ECA POWER (1003)
CHK
DATE
CHANGE
0486 03JAN12 INITIAL RELEASE.
REV
A
REFERENCE
75116N
DRAWN
310775 RELEASE NO.
75116N
Figure 165
HARNESS GROUND (6314)
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12NOV10
PART NO.
SHEET
AE08058100
06E
Electronic Engine Controls – MaxxForce 15 Litre (Cont.)
165
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.12. REMOTE START / STOP, P. 7 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
REMOTE START / STOP
NAVISTAR, INC.
FUSE F4-H (1013)
A
A9Z 18GY
D
REMOTE START / STOP RELAY #2 (1018)
A9R 18GY
30
G3
F2
A104AJ 16DKBL
87
IP / SLEEPER (5000) CH7_08
A9RC 18GY
F1 G2
HOOD CLOSED F13 / NEUTRAL SIGNAL
ENGINE START ALARM (4101)
B
BODY CONTROLLER #J4 (1601)
J2 H1 85
A104AR J1 18DKBL
86
87 H2 30
ENGINE START ALARM
F3
REMOTE STOP RELAY
E8
REMOTE START RELAY
F1
A
IP / SLEEPER (5000) CH7_08
A104AN 16DKBL
REMOTE START / STOP #1 RELAY (1018)
A9RA 18GY
43
A104AE 18DKBL
44 M97J 18VT
A104AF 18DKBL
86
85
A104-G 18WH
IP / FWD CHASSIS (1700)
M97H 18VT
ZERO VOLT REF SPLICE (1620)
E3
G1
BODY CONTROLLER #J5 (1602)
M97H 18VT
ZVR
A104-GA 18WH
A
D4
A75TL 18LTGN
HOOD SWITCH (8450)
BODY CONTROLLER #J5 (1602)
A9RB 18GY
K97J 18VT
IP / SLEEPER (5000) CH7_08
B
A104AL 16DKBL
33
A104AP 18DKBL
A
32
K97S 18VT
C4
A104AM 16DKBL
B
IP / ENGINE (1702)
A104AK 16DKBL
NEUTRAL SWITCH (7802)
(A13FC)
IGNITION RELAY #1 (1011 / 1013) CH3_06
A104AA 18DKBL
A104AB 18DKBL
+ A104 18DKBL
9
7
12V
E14
3
A104A 18DKBL
F15
ICON PARK BRAKE SWITCH (8453) CH10_23
12 V
2B
1 A104AD 18DKBL
6
5B
4 SLEEPER CONTROL ENABLE SWITCH (1114M)
A63-G 18WH
A11-GAM 18WH
CLUSTER #1 (1500)
8
10
-
+ A63DF
A62DA 16DKBL
18DKBL
6
DIMR OUT2 PANEL LT
A11-GAA 14WH
GROUND STUD (1004) (LOCATED AT LEFT SIDEDASH MOUNTED DUAL POST GROUND PLATE) CHK
DATE
CHANGE
REV
0486 03JAN12 ICON PARK BR SW REF.
B
REFERENCE
75116N
@ W/ REMOTE START STOP * W/ AUTO START STOP DRAWN
300422 RELEASE NO.
REVISED TITLE. RMVD R/D 1002 & 1003.
Figure 166
166
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058100
Remote Start / Stop
SHEET
007
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.13. REMOTE START / STOP (CONT.), P. 7A CHAPTER 7 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
REMOTE START / STOP
NAVISTAR, INC.
(A13FC) E3
A104AL 16DKBL
F3
33
A
A104AM 16DKBL
K97J 18VT
ZVR
ZERO VOLT REF SPLICE (1620)
D
REMOTE START / STOP RELAY #2 (1018)
A9R 18GY
30
G3
H4
A104AJ 16DKBL
J3 87
A9RC 18GY
A104AN 16DKBL BODY CONTROLLER #J5 (1602)
M97H 18VT
HOOD CLOSED F13 / NEUTRAL SIGNAL
REMOTE START / STOP #1 RELAY (1010)
ENGINE START ALARM (4101)
B
BODY CONTROLLER #J4 (1601)
A1 B2 85
A104AR B1 18DKBL
86
87
A2
A9RA 18GY
43
A104-G 18WH
M97H 18VT
A104-GA 18WH
A
A104AP 18DKBL
M97J 18VT
A104AF 18DKBL
J4
A9RB 18GY
86
85
44
B
IP / SLEEPER (5000) CH7_08
H3
IP / FWD CHASSIS (1700)
HOOD SWITCH (8450)
A
A9Z 18GY
E3
30
ENGINE START ALARM
F3
REMOTE STOP RELAY
E8
REMOTE START RELAY
F1
A
IP / SLEEPER (5000) CH7_08
32
K97S 18VT
BODY CONTROLLER #J5 (1602)
A104AE 18DKBL
B
IP / ENGINE (1702)
A104AK 16DKBL
NEUTRAL SWITCH (7802)
FUSE(F5-R) (1014) CH3_8A FUSE(F5-G) (1014)
W/2010 LH FUSE BLOCK
A104AA 18DKBL
A104AB 18DKBL
+ F15
A104 18DKBL
9
ICON PARK BRAKE SWITCH (8453) CH10_23
7
12V
E14
3
A104A 18DKBL
12 V
2B
1 A104AD 18DKBL
6
5B
4 SLEEPER CONTROL ENABLE SWITCH (1114M)
A63-G 18WH
A11-GAM 18WH
PANEL LIGHT (1021)
8
10
-
+ A63DF
6
18DKBL
A11-GAA 14WH
GROUND STUD (1004) (LOCATED AT LEFT SIDEDASH MOUNTED DUAL POST GROUND PLATE) CHK
-
DATE
-
CHANGE
REV
INITIAL RELEASE.
A
REFERENCE
92715R
@ W/ REMOTE START STOP * W/ AUTO START STOP DRAWN
RELEASE NO.
92715R
Figure 167
NAME
23134937 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
18SEP14
PART NO.
AE08058100
SHEET
07A
Remote Start / Stop (Cont.)
167
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.14. REMOTE START / STOP (CONT.), P. 8 CHAPTER 7 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
REMOTE START / STOP (CONT)
NAVISTAR, INC.
IP / SLEEPER (5000)
RPMJ4 (4114) CH07_13
NO IDLE ESPAR HEATER (5238) CH12_12 AUX HVAC NO IDLE (5205) CH12_16
H75WA 18RD H77CR 18LTGN
A9RC 18GY 41
REMOTE START / STOP RELAY # 1 (1018) CH7_07,7A
A
H9RC 18GY
A9RC 18GY A104AC 18DKBL
25
B
H104AC 18DKBL SLEEPER GROUND ADAPTER (5007)
E
13
H104-GB 18DKBL
1
F12 REMOTE START / STOP SWITCH
H11-GM 16WH
SLEEPER GROUND STUD (5004) DIODE CONN (5702)
BODY CON # J5 (1602)
A
H104AHA 18DKBL 29
B H104AE 18DKBL
28 A104AH 16DKBL
H104AH 18DKBL H4-A6
H4-A5 85
87A 87
A75TL 18LTGN
REMOTE START / STOP RELAY # 2 (1018) CH7_07,7A
30
30 H104AJ 18DKBL 26
27 A104AA 18DKBL @A13F 16PK
IGN SWITCH (1100M) CH3_05,5A
REMOTE STRT RELAY (5001)
H75WP 18LTGN
39 H13F 18DKBL
REMOTE STOP RELAY (5001) H4-C3 H4-C4
NO IDLE ESPAR HEATER (5238) CH12_12
86
30 @A13FL 18PK 87 @A13FL 16PK
IGN RELAY # 1 (1011 / 1013) CH3_05
85 38
A13FL 18PK
SLEEPER CONTROL ENABLE SW (1114M)CH7_07
H13FL 18PK
CHANGE
* W/ REMOTE START / STOP # W/ THEFT DETERRENT & W/ REMOTE START / STOP @ W/ 2010 LH FUSEBLOCK
H4-A3
H4-B4
40
A104AD 18DKBL
H104AD 18DKBL
REV
0638 14OCT14 ADDED CHAPTER
C
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
REFERENCE CH7_7A.
61802Y
Figure 168
168
NO IDLE ESPAR HEATER (5238) CH12_12
H75HR 18LTGN
#A13FG 18PK
IGN RELAY # 1 (1014) CH3_5A
DATE
H104AA 18DKBL
*A13F 16PK
AUX POWER RELAY (1873) CH3_05,5A
CHK
86
H104AB 18DKBL
A104AB 18DKBL
BODY CONN # J4 (1601) CH7_07,7A
C
H4-C6
H4-C5 A104AJ 16DKBL
D
H104ABB 18DKBL
H104ADA 18DKBL
CRANK RELAY (1010) CH5_01,02
H104ABA 18DKBL
A104AE 18DKBL
START ALARM (4101) CH7_07,7A
REMOTE ENGINE START / STOP SW (5701)
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058100
Remote Start / Stop (Cont.)
SHEET
008
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.15. REMOTE START / STOP (CONT.), P. 8A ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
REMOTE START / STOP
NAVISTAR, INC.
SLEEPER CONTROL PANEL (5130)
IP / SLEEPER (5000) REMOTE START / STOP RELAY # 1 (1018) CH7_07
41 H9RC 18GY
A9RC 18GY A104AC 18DKBL
25
C1
H104AC 18DKBL
C2
H104-GB 18DKBL
C5
13 SLEEPER GROUND ADAPTER (5007)
1
F12 REMOTE START / STOP SWITCH
H11-GM 16WH
GROUND STUD LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL (5004)
BODY CON # J5 (1602)
DIODE CONN (5702) A
H104AHA 18DKBL 29
B
28 A104AH 18DKBL
H104AH 18DKBL H4-A6
H104ABB 18DKBL
H4-A5 85
87A 87
30
30 H104AJ 18DKBL 26
BODY CONN # J4 (1601) CH7_07
IGN SWITCH (1100M) CH3_05
A104AB 18DKBL
C3
86 H4-C6
H4-C5 A104AJ 18DKBL
C4
REMOTE STRT RELAY (5001)
H104AB 18DKBL
27 A104AA 18DKBL
H104AA 18DKBL REMOTE STOP RELAY (5001)
39 H13F 18DKBL
A13F 16PK
H4-C3
H4-C4
H104ADA 18DKBL
REMOTE START / STOP RELAY # 2 (1018) CH7_07
H104ABA 18DKBL
CRANK RELAY (1010) CH5_01,02
A104AE 18DKBL
H104AE 18DKBL
ENGINE START ALARM (4101) CH7_07
86
30
87 87A IGN RELAY # 1 (1011 / 1013) CH3_05 SLEEPER CONTROL ENABLE SW (1114M)CH7_07 CHK
-
DATE
-
38 A13FL 18PK A104AD 18DKBL CHANGE
H13FL 18PK
40 H104AD 18DKBL REV
INITIAL RELEASE.
85 H4-A3
H4-B4
A
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
82357E
Figure 169
NAME
CIRCUIT DIAGRAM, LONESTAR DATE
22DEC11
PART NO.
AE08058100
SHEET
08A
Remote Start / Stop (Cont.)
169
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.16. NO IDLE HEAT, P. 9 CHAPTER 7 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NO IDLE HEAT
NAVISTAR, INC.
SLEEPER GND ADAPTER (5007) AUX HVAC BEHR NO IDLE CONTROLLER 1/2 (5216,5217) CH12_09
HEAT LED ON/OFF
ON/OFF PARK COLD BUTTON COOL LED ON/OFF
CHK
DATE
C H75AR 18LTGN
5B
2B
7
+
8
+ A
H75AG 18LTGN
H75AG 18LTGN
1
3
-
6
4
10
-
9
H75AT 18LTGN
2 H75HB 18LTGN
NO IDLE CONTROLS (5230)
12
A
17
H77NE 18LTGN
23
H77NF 18LTGN
CHANGE
REV
C
REFERENCE
92948F
DRAWN
300422
FOR R/D 5216 AND 5217.
61802Y
Figure 170
5B
8
+
+ 1
H77NF 18LTGN
RELEASE NO.
NO IDLE ENGINE COOL (5233) 2B
7
H77NE 18LTGN
B
0488 02FEB15 UPDATED DESCRIPTION
170
NO IDLE ENGINE HEAT (5222)
H75AF 18LTGN
H75AR 18LTGN
AUX HVAC BEHR NO IDLE CONTROLLER 2 (5217) ON/OFF HOT PARK BUTTON
B
H75AF 18LTGN
H62D 18DKBL
H62AA 18DKBL
H75-GSX 14WH
DOME FLOOR LIGHT (5124) CH9_19
H75HA 18LTGN
13
GROUND STUD IN SLEEPER REAR NO IDLE FACE OF FRONT ENGINE HEAT LEFT BUNK PANEL (5220) (5004) D H75-GAS H75-GAS 18LTGN 18LTGN
H62J 18DKBL
H11-GM 10WH
H75AT 18LTGN
1
-
6
4
-
3 9
10
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
No Idle Heat
PART NO.
AE08058100
SHEET
009
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.17. TRI-PAC NO IDLE, P. 10 CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
TRI - PAC NO IDLE
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
PANEL LIGHT (1021)
@A62DF 16DKBL
13
TRI - PAC CONNECTOR (5754) TRI - PAC STAND-BY
B A77SBY 16LTGN C2
5B
2B
3
A14TRI 16RD
1
6
8
A14TRIA 16RD
7
D2
7.5A FUSE F9-B (1018)
4
10 9
B
FUSE F4-H (1013) D4 C4
A13TRIB 16PK
(A13FC)
A
FUSE F5-G (1014) E3
@A13TRIB 16PK
F3
CLUSTER #1 (1500)
A62DA 16DKBL
A11-GKJ 6WH
7.5A
TRI - PAC RECTIFIER (5757)
A11-GBA 14WH
(@A13FC)
A62DE 18DKBL
A62-GBN 18WH
7.5A
6
@A62-GBN 18WH @A11-GBA 14WH
GROUND STUD (1005) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) CHK
CHANGE
DATE
-
ADDED EFFECT W/2010
REV
C
DIMR OUT2 PANEL LT
GROUND (1022)
@A11-GKJ 6WH
-
TRI - PAC POWER
F4 7.5A E4
A13TRIA 16PK
FUSE F5-R (1014) CH3_8A
H14TRI 16RD
FUSE(F11-D) 1020
@A14TRIA 16RD
IGNITION RELAY #1 (1011/1013) CH3_06
A
@A14TRI 16RD
TRI - PAC (1116M)
H77SBY 16LTGN
REFERENCE
92715R
DRAWN
300422 61802Y
Figure 171
1
@ W/ 2010 LH FUSEBLOCK
RELEASE NO.
LH FUSE BLOCK.
8
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058100
SHEET
010
Tri-Pac No Idle
171
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.18. IDLE CONTROL TEMP SENSOR, P. 11 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
IDLE CONTROL TEMP SENSOR
NAVISTAR, INC.
IDLE CONTROL TEMP SENDER (8455 / 8455A)
IDLE CONTROL TEMP SENSOR (8456 / 8456A)
1
M41-G 16TN
1
2
M41A 16TN
2
IDLE CONTROL TEMP SENSOR (9773A / 9773B)
IDLE CONTROL TEMP SENSOR (9773)
CHK
DATE
1
R41-G 16TN
1
2
R41AA 16TN
2
CHANGE
REV
0486 03JAN12 INITIAL RELEASE.
A
REFERENCE
75116N
DRAWN
310775 RELEASE NO.
75116N
Figure 172
172
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
15NOV10
PART NO.
AE08058100
Idle Control Temp Sensor
SHEET
011
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.19. AUTO START / STOP, P. 12 CHAPTER 7 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
AUTO START / STOP
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
RPM J5 AUTO S/S (4115) BODY CONTROLLER #J4 (1601)
A14BR2 14RD A104BC 18DKBL
FUSE F9-H (1018)
16RD
H2
86-J2 RPM J3 AUTO S/S (4113)
J1
H1
B4
ISOLATED BATTERYAUTO START/STOP (1605)
A4
A14BD 12RD
A11-GR 18WH
A104AR 18DKBL
3
2
AUTO S/S RELAY (1018)
A104SR 18DKBL
4
30
87 85
A104AP 18DKBL
+
9
A11-GAM 18WH
7
CAB GROUND CH3_22
1
AUTO S/S ON
21
A104SP 18DKBL
AUTO S/S OFF
22
A104SS 18DKBL
AUTO S/S RELAY
F1 A14BE
20A
A14BR1 4RD
A
3
2B
1
5B
10
A11-GS 18WH
SLEEPER CONTROL ENABLE SWITCH (1114M)
A62DA 16DKBL
A62DF 18DKBL
8+
-
CLUSTER #1 (1500)
6
RPM J1 (4111) A11-GT 18WH GROUND
2
LOGIC POWER
6
J1939(+)
3
J1939(-)
4
CHK
-
DATE
-
A11-GA 14WH A15XM 18RD A5SR(+) 18YL
J1939 DATA LINK CH3_13A,16A
A5SR(-) 18GN
CHANGE
REV
GAUGE 4 & 14 WAS 6 &
D
REFERENCE
92715R
DRAWN
300344 RELEASE NO.
12 IN CIRC A14BR1 & A14BR2.
Figure 173
74016A
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
PART NO.
31MAR11
AE08058100
SHEET
012
Auto Start / Stop
173
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.20. AUTO START / STOP (CONT.), P. 12A CHAPTER 7 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
AUTO START / STOP (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
RPM J5 AUTO S/S (4115) BODY CONTROLLER #J4 (1601)
@A14BR2 14RD
@A14BR1 4RD @A104BC 18DKBL
FUSE F2-A (1011)
F1 @A14BE 16RD
A1
A2 30
86 RPM J3 (4113)
H1
G1 @A14BD 12RD
AUTO S/S RELAY (1010)
87
ISOLATED BATTERY AUTO S/S (1605)
85 B2
B1 A104AR 18DKBL
3
2
A104AP 18DKBL
+
9
@A11-GR 18WH
@A104SR 18DKBL
4
7
1
AUTO S/S ON
21
A104SP 18DKBL
AUTO S/S OFF
22
A104SS 18DKBL
AUTO S/S RELAY
20A
A
3
2B
1
5B
10
SLEEPER CONTROL ENABLE SWITCH MTD IN IP (1114M)
8+
-
CAB GROUND CH3_22
A11-GAM 18WH
A11-GS 18WH
PANEL LIGHT (1021)
A62DF 18DKBL
6
RPM J1 (4111) A11-GT 18WH GROUND
2
A11-GA 14WH
LOGIC POWER
6
@A15XM 18RD
J1939(+)
J1939(-) @ W/2010 LH FUSE BLOCK
CHK
DATE
CHANGE
REV
0638 14OCT14 INITIAL RELEASE.
A
REFERENCE
92715R
DRAWN
RELEASE NO.
92715R
Figure 174
174
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
18SEP14
PART NO.
AE08058100
Auto Start / Stop (Cont.)
SHEET
12A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.21. AUTO START / STOP (CONT.), P. 13 CHAPTER 7 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AUTO START / STOP (CONT)
NAVISTAR, INC.
RPM J4 (4114)
TO ACC GRID
A
A12XM 18LTBL
A12 18LTBL
IGN SWITCH (1100M-C) CH3_09
TO IGN GRID
B
A13XM 18PK
A13F 18PK
IGN SWITCH (1100M-D) CH3_05
H77NE 18LTGN
H77CR1 18LTGN
IP/SLEEPER (5000/5000) NO IDLE HEAT OUTPUT SLPR-RPM
E
NO IDLE CONTROLS (5230)
A
41
A77CR 18LTGN
H77NEB 18LTGN
H77CR 18LTGN
B13
COOL SW ON/OFF AUX HVAC BERGSTROM NO IDLE CONTROLLER (5205)
H77NE 18LTGN H75AFB 18LTGN NO IDLE COOL OUTPUT SLPR-RPM
H
27
A75HR 18LTGN
H75HR 18LTGN
NO IDLE ENGINE HEAT (5220) H75AF 18LTGN B
H75FHF 18LTGN
B15
H77AFA 18LTGN
B
H77NEA 18LTGN
E
HEAT SW ON/OFF
SLEEPER NO IDLE HEAT AND COOL (1946M)
H75HR1 18LTGN
CHK
DATE
CHANGE
REV
0488 02FEB15 REVISED AND REDRAWN.
C
REFERENCE
92948F
DRAWN
300344 RELEASE NO.
74016A
Figure 175
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
31MAR11
PART NO.
AE08058100
SHEET
013
Auto Start / Stop (Cont.)
175
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.22. AUTO START / STOP (CONT.), P. 14 CHAPTER 7 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
AUTO START / STOP (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
RPM J4 (4114)
MANUAL XMSN NEUTRAL SAFETY SWITCH (7802)
IP/ENGINE (1702)
B
32 STARTER INTERLOCK
# K97S 18VT
# A104AL 16DKBL
D
33 # K97J 18VT A IP / FWD CHS (1700/1700F)
# A104AM 16DKBL
44 & A104AM 16DKBL
43
CRANK RELAY (1010) CH5_01
A104AN 16DKBL
START/STOP HOOD SWITCH
HOOD SWITCH/JUMPER (8450B)
JUMPER / FWD CHS START/STOP HOOD SWITCH (8450A)
A
A
A
97H 18VT
M97H 18VT
(JUMPER 3915384C91) B
B
97J 18VT
B
M97J 18VT
# W/ MANUAL XMSN & N/ MANUAL XMSN
(REFERENCE 3588849C91)
CHK
DATE
0488 20MAY14
CHANGE
REV
COLOUR VT OF CIRC
C
REFERENCE
92447S
DRAWN
300344 RELEASE NO.
M97H WAS VY AT RD 8450A.
Figure 176
176
74016A
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
06APR11
PART NO.
AE08058100
Auto Start / Stop (Cont.)
SHEET
014
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.23. AUTO START / STOP (CONT.), P. 15 CHAPTER 7 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AUTO START / STOP (CONT)
NAVISTAR, INC.
CHASSIS GND ADAPTER (8803) CH3_27
ISOLATED BTRY RELAY TO CHS
IP/ CENTER CHASSIS (1701/1701F) %N104A @N104B *N104C 18DKBL
29
A14BC 18RD
C
ISOLATOR ASSEMBLY MOUNTED ON STD BTRY BOX BACK PANEL-OUTSIDE (REFERENCE 3899988C92)
ISOLATED BATTERY
+
-
+
-
+
-
X1(+) RD
IB1
X2(-) RD
IB2
0 RD
PRIMARY BATTERY BOX W/ 4 BATTERIES
+
DATE
A
0 RD
REMOVE POSITIVE CABLE TO ISOLATE BATTERY
CHK
B
%N104A-G @N104B-G *N104C-G 18DKBL
CENTER GRID STUD (4008)
RPM J4 (4114)
AUTO START/STOP ISOLATOR ASSEMBLY %(9999A)//@(9999B)//*(9999C)
%N104A-G 18WH
CHANGE
-
REV
0488 03FEB15 ADDED R/D 4008.
% LSM BOC BTRY BOX @ LSM UC BTRY BOX * RSM UC BTRY BOX
C
REFERENCE
92948F
DRAWN
300344 RELEASE NO.
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
74016A 15JULY11
Figure 177
PART NO.
AE08058100
SHEET
015
Auto Start / Stop (Cont.)
177
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.24. ELECTRONICS ENGINE CONTROL (ISX 2013), P. 16 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONICS ENGINE CONTROL (ISX 2013)
NAVISTAR, INC.
ECM (6000) 1
K14A6 16RD
ECM PWR
25
K14A5 16RD
ECM PWR
26
K14A4 16RD
ECM PWR
27
K14A2 16RD
ECM PWR
28
K14A1 16RD
ECM PWR
K144A 10RD
ECM IGN 5A FUSE (6001)
INPUT SIGNAL
1
B
A
K13 16PK
K13C 18PK
WIF
K6A 20PL
8
13
DFM TANK HARNESS CONN (674D) CH7_18
ENGINE/IP (1702)
K99D 18VT SENSOR SUPPLY
BATT ECM POSITIVE (9253)
K13D 16PK
K13B 18PK
5
K14AF 10RD
ULTRASHIFT XMSN (1019) CH11_01
A97F 16PL
30
A99D 18VT
DFM/IP (1800) CH7_24
COOLANT MODULE (1378) CH7_17
K6C 16VT #K95W 18TN
#K95WA 20TN
37
RAYCOR WIF SENSOR (1874A)
1
ZERO VOLT REFERANCE (6703)
2
C
*K95-GG 18WH K95WA 20TN
K95W 18TN
DAVCO WIF SENSOR (1874)
1
2
#K95-GF 20WH ECM RETURN
A
K95G 20WH
62
ECM RETURN 49
K10-GH 16WH
ECM RETURN 50
K10-GG 16WH
ECM RETURN
51
K10-GF 16WH
ECM RETURN
52
K10-GE 16WH
ECM RETURN
73
K10-GA 10WH
K10-G 8WH
K10-GJ 10WH K10-GK 12WH
ECM GEN3 TCM CONN (7105)
36
ENGINE BLOCK GND (6303)
K10-GB 16WH FREON COMPRESSOR (6200)
ECM RETURN
VALVE
A
K77-G 16WH
B
K77 16LTGN
ENGINE/IP (1702-10)
A77 16LTGN
K95AA 20TN
57
K95AB 20TN
4
K95AB 20TN
82
BODY CONTROLLER (1603)
C
1
COOLANT FLOW VALVE (5200)
#W/ FUEL/WATER SEPARATOR DAVCO *W/ FUEL/WATER SEPARATOR RACOR CHK
DATE
CHANGE
0610 27AUG13 R/D 9253 WAS 1027.
REV
C
REFERENCE
92159Y
DRAWN
RELEASE NO.
91662T
Figure 178
178
NAME
2309953 CIRCUIT DIAGRAM, PROSTAR DATE
27DEC12
PART NO.
SHEET
AE08058100
Electronics Engine Control (ISX 2013)
016
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.25. ELECTRONICS ENGINE CONTROL (ISX 2013) (CONT.), P. 17
Figure 179
Electronics Engine Control (ISX 2013) (Cont.)
179
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.26. ISX 2013 DEF & AFTERTREATMENT, P. 18 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ISX 2013 DEF & AFTERTREATMENT
NAVISTAR, INC.
AFTERTREATMENT FUSE (5501)
B
K14 16RD
K14B 10RD
K14A 16RD
AFTERTREATMENT POWER (5500)
C2
14A 16RD
14B 16RD
C4
14C 16RD
A9
K13A 16PK
14D 16RD 4 15
10 16WH
B9
10B 16WH
3
13A 16PK
13 16PK
4 TANK SENSOR TEMP LEVEL (678)
K13B 18PK
10A 16WH
K10-GL 16WH
K13 16PK K10-GK 18WH
20
K13D 16PK
K10-GM 16WH
13
14 16RD
16
ECM CONN (6000) CH7_16
AFTERTREATMENT CONN (670A) CH7_23
14
13B 16PK
K14C 12RD
10C 16WH
A
AFTERTREATMENT PDM (679)
DEF TANK HARNESS CONN (674)
30A
C5 A10 DEF PUMP (680) CH7_19
6
OEM CROSSOVER CONN (8500)
CHK
012
DATE
CHANGE
07FEB13 INITIAL RELEASE.
REV
A
REFERENCE
91662T
DRAWN
310615 RELEASE NO.
91662T
Figure 180
180
NAME
CIRCUIT DIAGRAM, PROSTAR DATE
10JAN13
PART NO.
AE08058100
ISX 2013 DEF & Aftertreatment
SHEET
018
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.27. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 19 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ISX 2013 DEF & AFTERTREATMENT (CONT)
NAVISTAR, INC.
DEF PUMP (680)
10A 16WH
6
DEF TANK HARNESS CONN (674) CH7_18
1
95D 16TN
9 8
95L 16TN
12
95M 16TN
3
95F 16TN
11 2
4 3 95AB 16TN
B2
2
95E 18TN
10
AFTERTREATMENT PDM (679)
DEF TANK HARNESS CONN (674/674D)
8
95H 16TN 95K 16TN
9
95A 16TN
7
K95D 20TN
79 DEF SUPPLY
K95E 20TN
54 DEF RETURN
K95F 20TN
5
95G 16TN 95J 16TN
ECM CONN (6000)
K95G 20TN K95J 16VT K95H 20TN
K95A1 20TN
DEF SUPPLY
81 PRESS VALVE
COOLANT MODULE (1378) CH7_17 K95K 20TN
10
6
16
PRESS SENSOR SIGNAL
39 DIAGNOSTIC 2
BACKFLOW HEATER LINE (675) 1
95AA 16TN
2
95-GA 16TN
PRESSURE HEATER LINE (676)
B4
2
95-GB 16TN
1
95-BA 16TN
2
95-GC 16TN
1
95-CA 16TN
B5
CHK
012
DATE
95B 16TN
12
K95M 16TN
MONITOR 2
K95MA 20TN
84
MONITOR 1
K95B 20TN
38
DIAGNOSTIC 1
95C 16TN
13
K95C 20TN
40
DIAGNOSTIC 3
K95-GA 20TN
7
HEATER RELAY
K95-GB 16TN
3
HEATER RELAY
95CB 16TN 17
95_GAD 16TN
B7
B3
11
85
95BB 16TN SUCTION HEATER LINE (677)
B6
B1
95-G 16TN
K95MB 20TN
6
95-GBD 16TN
95-GBA 16TN 95-GBB 16TN 95-GBC 16TN
CHANGE
07FEB13 INITIAL RELEASE.
REV
A
REFERENCE
91662T
DRAWN
310615 RELEASE NO.
91662T
Figure 181
NAME
CIRCUIT DIAGRAM, PROSTAR DATE
10JAN13
PART NO.
AE08058100
SHEET
019
ISX 2013 DEF & Aftertreatment (Cont.)
181
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.28. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 20
Figure 182
182
ISX 2013 DEF & Aftertreatment (Cont.)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.29. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 21
Figure 183
ISX 2013 DEF & Aftertreatment (Cont.)
183
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.30. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 22 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ISX 2013 DEF AND AFTERTREATMENT (CONT)
NAVISTAR, INC.
DEF PUMP (680) AFTERTREATMENT PDM (679) 95N 16TN
95R 16TN
5
B8
95RA 16TN
A2
95RB 16TN
A4
95RC 16TN
A9
95T 16TN
95S 16TN
C1
95TA 16TN
A1
95TB 16TN
A3
95TC 16TN
A5
95P 16TN
C3
95PA 16TN
A8
95PB 16TN
A7
B10
14E 16RD
CHK
012
DATE
CHANGE
07FEB13 INITIAL RELEASE.
REV
A
REFERENCE
91662T
DRAWN
310615 RELEASE NO.
91662T
Figure 184
184
C6
NAME
CIRCUIT DIAGRAM, PROSTAR DATE
10JAN13
PART NO.
AE08058100
ISX 2013 DEF & Aftertreatment (Cont.)
SHEET
022
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.31. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 23 CHAPTER 7 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ISX 2013 DEF & AFTERTREATMENT (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
AFTERTREATMENT CONN (670A / 670)
DEF TANK HARNESS CONN (674D)
K10-GL 16WH
4
K13A 16PK
4
K13 16PK
10 16WH
10A 16WH
*95GA 16WH
*95-GB 16WH
13 16PK
13A 16PK
9
10
*95HB 16PK
*95HA 16PK
K13B 18PK
K10-GK 18WH
15
3
K10-GM 16WH
SCR SENSOR TABLE (671)
BATTERY NEGATIVE (9260)
2
DPF SENSOR TABLE (672)
K10-H 10WH
*95H 18PK #13B 16PK 13B 18PK
4
10B 18WH
3
#10B 16WH
COOLANT MODULE (1378) CH7_17
7
K9 18TN
10
K6 18VT
*95-GC 18WH
9 18GY
5
6 18GY
8
6 OEM CROSSOVER CONN (8500) 13
* SS SWITCH BACK EXHAUST # SS VERT VERT EXHAUST
CHK
DATE
CHANGE
0488 09SEP15 ADDED CIRC 95H,13B,
REV
C
REFERENCE
93248U
DRAWN
310615 RELEASE NO.
10B AND 95-GC IN R/D 672.
Figure 185
91662T
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10JAN13
PART NO.
SHEET
AE08058100
023
ISX 2013 DEF & Aftertreatment (Cont.)
185
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.32. ACCELERATOR PEDAL MODULE (ISX 2013), P. 24
Figure 186
186
Accelerator Pedal Module (ISX 2013)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.33. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE), P. 25 CHAPTER 7 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE)
NAVISTAR, INC.
PDM 4 WAY (6712)
ECM CONNECTOR 1 (6018)
BATTERY(+)
BATTERY(+)
TIMER
3
5
K14G 14RD
K14HA 14RD
ECA (7501)
K14J 10RD
K14H 14RD
1
K14AF 10RD
C
K11-G 10WH
B
GROUND STUD (6314)
K14K 14RD
BATTERY(+)
3
4
FLAME START BATTERY POWER (6570)
K14KA 14RD
B
K14L 16RD
K14A 8RD K14LA 18RD
19
TIMER CIRCUIT INLINE FUSE (8106)
K14L 14RD
K14LB 16RD FUSE F5-H (1014)
IGN RELAY #1 (1014) CH3_06A
@@A13FM 12PK
@@A97F 16PL F4
E4
FUSE F4-D (1013)
KEYPWR
17
ENGINE / IP (1702) K13 18PK 37
K13A 18PK
IGN RELAY #1 (1011/1013) CH3_06
&A97F (A13FC) 16PL H4 10A G4 A97F 16PL
ULTRASHIFT XMSN RELAY(1019) CH11_01
A K92A5 18TN K92A3 18TN
C BODY BUILDER CONNECTOR (4706)
GND
2
@K23B1 18WH
GND
GND
4
%K23B1 18WH *K10WH5 10GY
K92A16 14WH
4
*K92BA16 14WH
6
*K92C16 14WH
*K92B16 14GY
#K10WH5 10WH
K98GN 20GN
48
K98YL 20YL
VARIABLE SPEED FAN (6420)
K10-GA 8WH GROUND STUD (LOCATED AT LEFT SIDE ENGINE BLOCK GROUND) (6314)
#K92B16 14WH
35
ECM CONNECTOR 2 (6018)
REMP1
24 REMP1 GND
K92A3 18TN
@K34-GA 18WH 8
13
IP/ENGINE (1702) CH11_01
W/ULTRASHIFT XMSN
FSS GND
20A
A
B
A
ENGINE DIAGNOSTIC CONNECTOR (4328)
* N/ ZERO VOLT REFERENCE ECM CONNECTOR 2 (6019) TIMER BATTERY(+)
# W/ ZERO VOLT REFERENCE
2
K92D16 14WH
@ W/ ULTRASHIFT
1
K14M 14RD
% N/ ULTRASHIFT & W/ ALLISON TC10 XMSN @@ W/2010 LH FUSE BLOCK
CHK
-
CHANGE
DATE
-
REV
ADDED EFFECT W/2010
C
REFERENCE
92715R
DRAWN
MJV0088 CIRCUIT DIAGRAM,PROSTAR, LONESTAR RELEASE NO.
LH FUSE BLOCK.
Figure 187
NAME
92070B
DATE
24APR13
PART NO.
AE08058100
SHEET
025
Electronic Engine Controls (2010 SCR 13L Engine)
187
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.34. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 26 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
NAVISTAR, INC.
ECM CONNECTOR 1 (6018)
IAT
K41A 18TN K41C 18TN K41-GB 18WH
15 54
MAF GND 21 MAF 44 9
HEATER +
33
5 8 9
K41B 18TN K41-GA 18WH ADD TRANS K47A125 MODULE 3 18TN (1503) CH11-09 TCU CONN (7150) CH11-07 K95VC 18TN
6 12
4
NVOLT
39
VIRGND
40
K95VIR 18WH
2
46
K95VB 18TN
3
52
K95VA 18TN
1
53
K95VD 18TN
5
PUMPCUR TRIMRPS
*K5R128 18YL 34
K5S128 20YL
47
K5S108 18GN
6
17
23 APS1 GND
23
APS2 5V
50
K97B 18PL K99D 18PL
APS2 GND 11
K97N 18PL
30
APS2
48
CHK
-
A99M 18PL
A B99B 18VT
B4
B97B 18VT
B5
B97M 18VT
B6
B99N 18VT
B D
E F
C6
B99D 18VT
* W/ALLISON TC10 XMSN
K92A18 18TN
REV
B
K92A18A 16TN
REFERENCE
84576N
DRAWN
NAME
MJV0088 CIRCUIT DIAGRAM, PROSTAR RELEASE NO.
92070B
188
A97D 18PL
C4
C
K97M 18PL
REVISED AND REDRAWN.
Figure 188
B97C 18VT
31
CHANGE
DATE
-
A97B 18PL
A97N 18PL
ECM CONNECTOR 2 (6019)
54
A99B 18PL
29 24
55
C5 A97C 18PL
THROTTLE IDLE
28
K99B 18PL
ACCELERATOR PEDAL MODULE (1809)
IP / DCM (1800)
22
APS1
TC10 TCU (7350) CH11_12
*K5B108 18GN ADD TRANS MODULE 3 (1503) CH11-09 K5A108 K5B108 18GN TCU CONN 18GN (7150) ENGINE / IP CH11-07 (1702) *K5S108 18GN
K97C 18PL
36
TC10 TCU (7350) CH11_12
*K5B128 18YL TCU CONN (7150) CH11-05
K5B108 18YL
K5R108 18GN
APS1 5V
EXHAUST LAMBDA SENSOR (6260VN)
*K5S108 18YL
*K5R108 18GN K5S108 20GN
ENGINE SENSOR INTERFACE (6033)
7
K95VE 18TN
HEATER -
CHAPTER 7
ELECTRONIC ENGINE CONTROLS(2010 SCR 13L ENGINE)(CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DATE
24APR13
PART NO.
SHEET
AE08058100
Electronic Engine Controls (2010 SCR 13L Engine) (Cont.)
026
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.35. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 27 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE)(CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
DASH CONN (1702-17) K5R108 18LTGN
ECM CONNECTOR 1 (6018) K5A108 18LTGN K5S108 20GN
47
K5C108 18LTGN
TCU CONN (7150) CH11-07
K5B108 18LTGN
#K23 18TN #K23-G 18WH EFAN 12V EFAN
18
FSS
58
ECL 12V
VARIABLE SPEED FAN DRIVE (6420) CH6-01
*K23-G 18TN K23C 18TN
K34B 18TN K34D 18TN
42
ECM CONNECTOR 2 (6019)
ECL
FAN SOLENOID (6400) CH6-01
*K23 18TN
30
49
J1939 TERMINATOR (7110B) CH3-40
2 1
K34B 18TN
B
K34D 18TN
A
LOW COOLANT SENDER (*6401 / #6407)
LOW COOLANT SENDER L/S (6408)
W/ 2 SPEED FAN
* W/ VARIABLE SPEED FAN 8600 # W/ 2 SPEED FAN 7000
CHK
012
CHANGE
DATE
10MAY13
INITIAL RELEASE.
REV
A
REFERENCE
92070B
DRAWN
RELEASE NO.
92070B
Figure 189
NAME
MJV0088 CIRCUIT DIAGRAM, PROSTAR DATE
24APR13
PART NO.
SHEET
AE08058100
027
Electronic Engine Controls (2010 SCR 13L Engine) (Cont.)
189
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.36. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 28 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
ELECTRONIC ENGINE CONTROLS(2010 SCR 13L ENGINE)(CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
ECM CONNECTOR 2 (6019) BODY BUILDER CONN 2 (4706)
46
K92A19 18TN
J
AES
13
K92A1 18TN
H
WEL
17
K92A14 18TN
D
WIFL
28
K92A2 18TN
WTSL
15
K92A6 18TN
F
XCS
10
K92A7 18TN
G
K92A4 18TN
B
37
E
ECM 1 (6018)
BODY BUILDER CONN (4705) 57
K92A16 18TN
56
K92A17 18TN
J C
RVAR
35
K92A12 18TN
SCS
52
K92A13 18TN
D G
TACH
9
K92A8 18TN
RAS
23
K92A9 18TN
E
30
K92A10 18TN
F
**K92A15 18TN
A
RPRE
*K92A11 16TN RPRE
48 ENGINE/IP (1702)
K47T 18GY
AIR FILTER RESTRICTION GAUGE (6703A)
*K92A18 18TN
B
CHANGE
DATE
10MAY13
INITIAL RELEASE.
27
34
2
A28 18TN A9AA 20GY
F9
A9A 18GY
ENGINE AIR INTAKE
E5
K9AA 16GY ZERO VOLT (6702) CH03_38
REV
A
REFERENCE
92070B
** W/ BODY BUILDER @ N/ BODY BUILDER # N/ ULTRASHIFT XMSN * W/ ULTRASHIFT XMSN
DRAWN
NAME
MJV0088 CIRCUIT DIAGRAM, PROSTAR 92070B
190
BODY CONTLR#J3 (1600) OIL B6 TEMP AIN
BODY CONTLR#J5 (1602)
A30BC 16TN
RELEASE NO.
Figure 190
B ULTRASHIFT XMSN 1019 CH11_1
A92H 18TN
5
K28 18TN K9AAB 18GY K9AAB 18GY K9AAB 18GY
CHK
#K92A11 18TN
38 PLUG *K92A18A 16TN
A
012
H
DATE
24APR13
PART NO.
SHEET
AE08058100
Electronic Engine Controls (2010 SCR 13L Engine) (Cont.)
028
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.37. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 29 CHAPTER 7 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ELECTRONIC ENGINE CONTROLS(2010 SCR 13L ENGINE)(CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
ENGINE/ IP (1702) CH4_05
*K41E 18TN
AAT CHASSIS INTERCONNECT (6715)
ECM CONNECTOR 2 (6019)
IAT GND
2
K41E 18TN
43
ENGINE AMBIENT AIR TEMP (5899) N41E 18GY
B
N41D 18BK
A
1
ENGINE SENSOR INTERFACE (6033) K41D 16TN
15
K97Y 18TN
EGRD 16
14
DAVCO WIF SENSOR (1874)
N/ M-NGV-SS-HDD FUEL / WATER SEPARATOR
WIF GND
34
K95-GF 18WH
2
WIF
37
K95W 18TN
1 RAYCOR WIF SENSOR (1874B)
W/ M-NGV-SS-HDD FUEL / WATER SEPARATOR K95-GF 18WH
2
K95W 18TN
1
* W/ 2013 INTL IBB ENGINE
CHK
CHANGE
DATE
0488 20MAY14
REV
ADDED CIRC K41E TO R/DB
REFERENCE
92447S
DRAWN
RELEASE NO.
6019 CAV 43.
Figure 191
NAME
MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR 92070B
DATE
24APR13
PART NO.
SHEET
AE08058100
029
Electronic Engine Controls (2010 SCR 13L Engine) (Cont.)
191
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.38. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 30 CHAPTER 7 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE)(CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
FUSE F4-R (1013 CH3_1A,34A
@A97VT 12PL
@A13GFK 18WH
ACCESSORY RELAY #1 (1012) CH_9A
D1 87A
A13-GFK 18WH
D2
INTL IBB ENGINE (1010)
START CLOCK (1610) CH4_34
B1 87A 86
C2 @A97AA 18VT
B2 85
87
EGR VALVE RELAY (1020)
FUSE F1-D (1010) C1 CH3_8B @A13FK 18PK
30
86 A1
A2
@A97VT1 14VT
BATTERY
3
K14F 14RD
BATTERY
4
K14FA 14RD
A97VT1 12VT
ENGINE SENSOR INTERFACE (6033)
ACCESSORY RELAY #2,4 (1012) CH3_9A
85
87
30
FUSE F4-R (1013) CH3_34A
A97VT 12PL
A13FK 18PK
FUSE F1-D (1010) CH
A97AA 18VT
SART CLOCK (1610) CH4_34
@A13AA 18PK K97VT1 14RD
WASHER BOTTELE RELAY (1015) CH4_22A
42 ENGINE / IP (1702)
GROUND
1
K10-GJ 16WH
*K10WH1 12GY
GROUND
2
K10-GK 16WH
**K10WH1 12WH
K10-GA 8WH (6314) HARNESS GROUND (LEFT ENGINE BLACK GROUND) VSS (7600 / 7600A)
VSS-L
13
VSS-H
12
B
K47A 18GY
A
K47 18GY TRANSFER CASE JUMPER TO CENTER CHASSIS (9750F) #K47A 18GY
B
#K47 18GY
A
* N/ZERO VOLT REFERENCE ** W/ZERO VOLT REFERENCE # W/AUX XMSN EFFECTS @ W/2010 LH FUSE BLOCK CHK
-
CHANGE
DATE
-
ADDED EFFECT W/2010
REV
B
REFERENCE
92715R
DRAWN
RELEASE NO.
LH FUSE BLOCK.
Figure 192
192
NAME
MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR 92070B
DATE
24APR13
PART NO.
SHEET
AE08058100
Electronic Engine Controls (2010 SCR 13L Engine) (Cont.)
030
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.39. DEF AND AFTERTREATMENT (2010 SCR 13L ENG), P. 31 CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DEF & AFTERTREATMENT(2010 SCR 13L ENG)
NAVISTAR, INC.
PDM PRODUCT GRAPHIC (18 WAY) A6
A5
B5
B6
C5
C6
CHK
-
DATE
-
CHANGE
A4
A3
A2
B4
B3
B2
B1
C2
C1
C4
C3
RELAYS
FUSES
R1 LINE HEATERS R2 SUPPLY MODULE HEATER R3 IGNITION
F1 LINE HEATERS F2 SUPPLY MODULE HEATER F3 IGNITION
REV
RMVD R/D 670,670A,672.B
REFERENCE
92715R
DRAWN
ADDED 18 WAY PDM PRODUCT GRAPHIC.
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
Figure 193
A1
92447S
DATE
09MAY14
PART NO.
AE08058100
SHEET
031
DEF and Aftertreatment (2010 SCR 13L ENG)
193
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.40. DEF AND AFTERTREATMENT (2010 SCR 13L ENG) (CONT.), P. 32 CHAPTER 7 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
DEF & AFTERTREATMENT (2010 SCR 13L ENG) (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
SUCTION HEATER LINE (677) 2
95AI 16TN
1
95AE 18TN
LINE HEATERS FUSE (679-F1) 95DB 10TN
ACM J1 (685) CH7_33
C2
C1
95AU 10TN
PRESSURE HEATER LINE (676) 95AD 18TN
2
95AH 16TN
86
87
DATE
-
95A1 10TN
2
95GD1 10TN
87A
IGNITION FUSE (679-F3) 95EC 12TN
C5
87
C6
85 B6
95AW 12TN
B5 95-GC 18TN
AFTERTREATMENT INTERCONNECT (670)
95E 18TN 95-GE 16TN 95EB 16TN
SCR SENSOR TABLE (671)
9
10A 18WH
10
13A 18PK
CHANGE
REV
REVISED AND REDRAWN.
B
REFERENCE
92715R
3 4
10 16WH 13 16PK
10B 18WH 13B 18PK
95AS 18TN
33
13BA 20PK
41
95-G 14TN
4
95-GA 14TN
6
DEF PUMP (680) 95-GB 16TN
95-GH 12TN
6
95-GD 16TN
3
TANK SENSOR TEMP /LEVEL (678)
DEF SENSOR TABLE (672)
3 4
DRAWN
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR 92447S
Figure 194
86
30
IGNITION RELAY (679-R3)
95ED 14TN
95EA 16TN
A6
A5
RELEASE NO.
194
13B 18PK
10
95DA 10TN
1
POWERTRAIN HARNESS INTERCONNECT (674)
CHK
A4
POWERTRAIN HARNESS INTERCONNECT (674)
TANK SENSOR TEMP /LEVEL (678)
-
B4
K13B 18PK
POWERTRAIN HARNESS PWR & GND (690)
ACM J2 (686A)
85
95AL 16TN
1
K13A 18PK
UPSTREAM NOX SENSOR (608-1) CH7_33
SUPPLY MODULE HEATER RELAY (679-R2)
87A
DEF PUMP (680)
95DE 10TN
ECM (6018)
20
63
B3
A3 30
4
7
95AX 20TN
ACM J1 (685) CH7_33
SUPPLY MODULE HEATER FUSE (679-F2) 95AV 95DC 10TN 10TN C4 C3
17
95AY 20TN
95GI 10TN
1
B1
95-GF 12TN
95AC 18TN
B2
95GG 12TN
1
85
95AF 16TN
95AAA 16TN ACM J1 (685) CH7_33
13BB 18PK
95AG 16TN
K95E 18TN
8
87A 87
2
KEY PWR
95AT 20TN
86
30
BACKFLOW HEATER LINE (675)
ACM J1 (685)
LINE HEATER RELAY (679-R1) A2 A1
DATE
08MAY14
PART NO.
AE08058100
DEF and Aftertreatment (2010 SCR 13L ENG) (Cont.)
SHEET
032
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.41. DEF AND AFTERTREATMENT (2010 SCR 13L ENG) (CONT.), P. 33 CHAPTER 7 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DEF & AFTERTREATMENT (2010 SCR 13L ENG) (CONT)
NAVISTAR, INC.
PUBLIC CAN TERM RESISTOR (681)
ACM J1 (685) 56 17
95AA 20TN 95W 20TN
11
DEF PUMP (680)
4
52
95AC 18TN
BACKFLOW HEATER LINE (675) CH7_32
28
95AD 18TN
PRESSURE HEATER LINE (676) CH7_32
4
SUCTION HEATER LINE (677) CH7_32
95AE 18TN
15
5A(+) 18YL
16
5AC(-) 20GN
5A(-) 18GN
29
95F 20TN 95G 20TN
79
95H 20TN
32 72 18 89
17 16
95I 20TN
K10WH1 12WH K10WH5 14WH K10-GA 8WH K10-GA 10WH
70
95P 20TN
77
95S 20TN
53
95T 20TN
55
95AK 20TN
* SS SWITCH BACK CHK
DATE
3 K5(+) 18YL
K5D(+) 18YL
K5(-) 18GN
K5D(-) 18GN
POWERTRAIN HARNESS INTERCONNECT (674) CH7_32 K95-GA 10TN
CHANGE
REV
C
REFERENCE
93248U
DRAWN
K95-GB 18TN
Figure 195
DEF HARNESS PDR & GND (690) 2 1
SCR SENSOR (671) TABLE
2 1 5
DEF SENSOR TABLE (672)
6
DEF DOSER (673)
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
95A AND 95F IN R/D 670.
1 4
K95-G 10TN AFTERTREATMENT PDM 15 WAY K95AK1 INTERCONNECT (6567/6569) 12TN (670) CH7_34A IGA ALTERNATOR (6314) 6 5A(-) 5B(-) 8 18GN 18GN 5 5A(+) 5B(+) 7 18YL 18YL 7 9 18GY 5C(-) 8 95 18GN 18TN 5C(+) 11 95(+) 18YL 18TN 12 95(-) 18TN *95D COOLENT 18TN VALVE 1 (691) *95A CH7_34 18TN 2 EXHAUST
0488 09SEP15 ADDED CIRC 95E,95D,
2
K95E 18TN
*95E 18GY
95O 20TN
FPS (6260FP)
UPSTREAM NOX SENSOR (608)
*95F 18TN
42
K95M 18TN
18
5(-) 18GN
1
K95N 18TN
19
5(+) 18YL
ASOV (6260A)
3 2
K95L 18TN
7
95N 20TN
1
K95I 18TN
6
HCI (6260H)
2
K95H 18TN
5
95L 20TN 95M 20TN
ECM (6018)
2 1
K95G 18TN
2
E
34 J1939(+) 47 J1939(-)
K5TB(-) 18GN K95F 18TN
9
1
GND SPLICE (6704)
K5S(+) 20YL K5S(-) 20GN
K5TB(+) 18YL
8
C
A C
POWERTRAIN INTERCONNECT (674)
5AC(+) 20YL
5
5AB(-) 18GN 5AB(+) 18YL
92447S
DATE
08MAY14
PART NO.
AE08058100
SHEET
033
DEF and Aftertreatment (2010 SCR 13L ENG) (Cont.)
195
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.42. DEF AND AFTERTREATMENT (2010 SCR 13L ENG) (CONT.), P. 34 CHAPTER 7 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
DEF & AFTER TREATMENT (2010 SCR 13L ENG) (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
COOLANT VALVE (691) ACM J2 (686A)
ACM J1 (685) CH7_33
95AK 20TN
4
95AJ 20TN
47
1
DEF PUMP (680)
34
95AB 20TN
12
57
95U 20TN
2
45
95V 20TN
3
2
95X 18TN
8
46
95Y 18TN
9
48
95Z 20TN
10
AFTERTREATMENT INTERCONNECT (670) *95C
32
95Q 20TN
42
95R 20TN
18TN 95A 18TN *95B 18GY 6 18GY *5A(-) 18GN 5(-) 18GN
9
10
2
5B(-) 18GN 1
7
8
12
5(+) 18YL *5A(+) 18YL
5B(+) 18YL
DPF SENSOR TABLE (672)
11
SCR SENSOR TABLE (671)
TANK SENSOR TEMP/LEVEL (678) 14
5BB(+) 20YL
15
5BB(-) 20GN
5BA(+) 18YL
2
5BA(-) 18GN
1
POWERTRAIN/DEF INTERCONNECT (674) 3
95AK3A 14TN
95AK3 16TN
5
95AK4A 14TN
95AK4 16TN
21
95J 20TN
12 13
K95AK2 12TN
K95AK4 16TN
K95AK2 12RD
3
7
4
95K 18TN
PDM 15 WAY (6567-4) CH7_34A
K95AK3 16TN
K95J 18TN
2
K95K 18TN
1
PDM 15 WAY (6569-4) CH7_34A
FPS (6260F)
* SS SWITCH BACK EXHAUST
CHK
DATE
CHANGE
REV
0488 09SEP15 ADDED CIRC 95B,95C,
C
REFERENCE
93248U
DRAWN
RELEASE NO.
5A(+) & 5A(-) IN R/D 670.
Figure 196
196
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR 92447S
DATE
09MAY14
PART NO.
AE08058100
DEF and Aftertreatment (2010 SCR 13L ENG) (Cont.)
SHEET
034
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.43. DEF AND AFTERTREATMENT (2010 SCR 13L ENG) (CONT.), P. 34A CHAPTER 7 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
DEF & AFTERTREATMENT (2010 SCR 13L ENG)(CONT)
PDM15WAY (6567)
13
K95AK1 12TN
4
K95AK2 12TN
13
K95AK1 12TN
4
K95AK2 12RD
DEF HARNESS PWR & GND (690) CH7_33 DEF INTERCONNECT (674) CH7_34
PDM15WAY (6569)
CHK
-
DATE
-
CHANGE
REV
INITIAL RELEASE.
A
REFERENCE
92715R
DEF HARNESS PWR & GND (690) CH7_33 DEF INTERCONNECT (674) CH7_34
DRAWN
RELEASE NO.
92715R
Figure 197
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11SEP14
PART NO.
AE08058100
SHEET
34A
DEF and Aftertreatment (2010 SCR 13L ENG) (Cont.)
197
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.44. CAB J1939 DATA LINK (2010 SCR 13L ENG), P. 35 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CAB J1939 DATA LINK(2010 SCR 13L ENG)
NAVISTAR, INC.
DEF HARNESS INTERCONNECT (674)
ACM 96 WAY J1 (685) 15
5AC(+) 20YL
*K5B128 18YL
*K5A128 18YL
17
K5A(+) 18YL
5A(+) 18YL
ECM1 (6018) CH03_41
16 16
5AC(-) 20GN
K5A(-) 18GN
5A(-) 18GN
K5C108 18LTGN
TCU CONN (7150) CH11_07
*K5A108 18GN
PABLIC CAN TERM RESISTOR (681) A
5AB(-) 18GN
C
5AB(+) 18YL
TC10 TCU (7350) CH11_12
*K5B108 18GN
EGNR DIAG CONN (6748) A
K5B(-) 18GN
K5B(+) 18YL
B
ENGINE SENSOR INTERFACE (6033)
K5C(-) 18GN
K5C(+) 18YL
K5A(+) 18YL
16
K5A(-) 18GN
17
NOX SENSOR (608)
18
K5(-) 18GN
K5D(-) 18GN
2
K5(+) 18YL
K5D(+) 18YL
3
19
AFTERTREATMENT HARNESS INTERCONNECT (670) 5
5(+) 18YL
SCR SENSOR TABLE (671) 5A(+) 18YL
5B(+) 18YL
7
5A(-) 18GN
5B(-) 18GN
8
6
5(-) 18GN
ACM 58 WAY J1 (686)
14
5BB(+) 20YL
1 5B(+) 18YL
5(+) 18YL
11
5(-) 18GN
12
2 15
5BB(-) 20GN
5B(-) 18GN
DEF SENSOR TABLE (672)
TANK SENSOR (678) 5BA(+) 18YL
2
5BA(-) 18GN
1
5C(-) 18GN
2
5C(+) 18YL
1
* W/ ALLISON TC10 TRANSMISSION
CHK
DATE
CHANGE
0488 22JAN14 ADDED CIRC K5A128,
REV
B
REFERENCE
84576N
DRAWN
RELEASE NO.
K5B128,K5A108 & K5B108 AT R/D 674.
Figure 198
198
NAME
MJV0088 CIRCUIT DIAGRAM, PROSTAR 92070B
DATE
03MAY13
PART NO.
AE08058100
Cab J1939 Data Link (2010 SCR 13L ENG)
SHEET
035
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.45. INTENTIONALLY LEFT BLANK P. 36
Figure 199
Intentionally Left Blank
199
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.46. INTENTIONALLY LEFT BLANK, P. 37
Figure 200
200
Intentionally Left Blank
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.47. INTENTIONALLY LEFT BLANK, P. 38
Figure 201
Intentionally Left Blank
201
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.48. INTENTIONALLY LEFT BLANK, P. 39
Figure 202
202
Intentionally Left Blank
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.49. INTENTIONALLY LEFT BLANK, P. 40
Figure 203
Intentionally Left Blank
203
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.50. ELECTRONIC ENGINE CONTROLS (ISX 2013), P. 41 CHAPTER 7 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONICS ENGINE CONTROL (ISX 2013)
NAVISTAR, INC.
ECM (6000) 1
K14A6 16RD
ECM PWR
25
K14A5 16RD
ECM PWR
26
K14A4 16RD
ECM PWR
27
K14A2 16RD
ECM PWR
28
K14A1 16RD
ECM PWR
K14A4A 10RD
ECM IGN 5A FUSE (6001)
INPUT SIGNAL
1
B
A
K13 16PK
K13C 18PK
13
WIF
K6A 20PL
8
DFM TANK HARNESS CONN (674) CH7_43,50
ENGINE/IP (1702)
K99D 18VT SENSOR SUPPLY
BATT ECM POSITIVE (9253)
K13D 16PK
K13B 18PK
5
K14AF 10RD
COOLANT MODULE (1378) CH7_42
K6C 16VT #K95W 20TN
#K95WA 20TN
K95WA 20TN
37 30
ULTRASHIFT XMSN (1019) CH11_01
A97F 16PL A99D 18VT
DFM/IP (1800) CH7_49
RAYCOR WIF SENSOR/POWERTRAIN/CTR CHASSIS CONNECTION (1874A/1874C)
1
K95W 18TN
ZERO VOLT REFERANCE (6703)
2
K95-GF 18WH
1
*K95-GG 18WH DAVCO WIF SENSOR/DAVCO 483 WIF SENSOR (1874/1874B)
2
C
#K95-GF 20WH ECM RETURN
A
K95G 20WH
62
ECM RETURN 49
K10-GH 16WH
ECM RETURN 50
K10-GG 16WH
ECM RETURN
51
K10-GF 16WH
ECM RETURN
52
K10-GE 16WH
ECM RETURN
73
K10-GA 10WH
K10-G 8WH
K10-GJ 10WH
ENGINE BLOCK GND (6303)
K10-GB 16WH FREON COMPRESSOR (6200)
ECM RETURN
VALVE
A
K77-G 16WH
B
K77 16LTGN
ENGINE/IP (1702) A77 16LTGN
K95AA 20TN
57
BODY CONTROLLER (1603)
C
10 K95AB 20TN
4
K95AC 20TN
82
1
COOLANT FLOW VALVE (5200/5200A/5200C)
#W/ FUEL/WATER SEPARATOR DAVCO *W/ FUEL/WATER SEPARATOR RACOR CHK
DATE
0488 19MAY14
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92447S
DRAWN
RELEASE NO.
92447S
Figure 204
204
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
17MAR14
PART NO.
AE08058100
Electronic Engine Controls (ISX 2013)
SHEET
041
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.51. ELECTRONIC ENGINE CONTROLS (ISX 2013) (CONT.), P. 42 CHAPTER 7 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONICS ENGINE CONTROL (ISX 2013) (CONT)
NAVISTAR, INC.
ECM CONNECTOR (6000)
COOLANT LEVEL
COOLANT MODULE (1378)
K34E 20TN
35
C
COOLANT LEVEL SENSOR (6401) ECM RETURN
A
K34 16TN
B
B
K34A 16TN
E
K34B 16TN
D
K6B 20VT
A
K9A 20TN
32
ECM CONN (6000) CH7_41
K6C 16VT K95J 16VT
DEF TANK HARNESS CONN (674D/674E/674) CH7_50
K95H 20TN K6 18VT K9 20TN
A/C PRESSURE TRANSDUCER (6201)
2
AFTERTREATMENT CONN (670A/670B/670C) CH7_48
ENGINE/IP (1702) 3
K6DB 18GY
3
4
K77B 18LTGN
2
**K9AA 18GY
A6DB 20GY
E6
A77B 16LTGN
B12
A9A 18GY
A9AA 20GY
E5
BODY CONTROLLER (1602)
BODY CONTROLLER (1600)
ZVR
BODY CONTROLLER (1602)
1 #K9AAA 16GY A
*K9AA 16GY
ZERO VOLT REFERANCE (6702)
B
*K9AAA 18GY #K9AA 18GY ##K9AA 18GY
CHK
DATE
0488 20MAY14
CHANGE
INITIAL RELEASE.
REV
A
* W/ XMSN OIL TEMP AND W/ AIR RESTRICTION # N/ XMSN OIL TEMP AND W/ AIR RESTRICTION ## W/ XMSN OIL TEMP AND N/ AIR RESTRICTION ** W/ XMSN OIL TEMP AND N/ AIR RESTRICTION
REFERENCE
92447S
DRAWN
RELEASE NO.
92447S
Figure 205
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
17MAR14
PART NO.
AE08058100
SHEET
042
Electronic Engine Controls (ISX 2013) (Cont.)
205
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.52. ACCELERATOR PEDAL MODULE (ISX 2013), P. 49 CHAPTER 7 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ACCELERATOR PEDAL MODULE (ISX 2013)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
ACCELERATOR PEDAL MODULE (1810) #B97C 18GY
ECM CONNECTOR 1 (6000)
SUPPLY SIGNAL
9
K97C 20PL
10
K99B 20PL
22 28 23
RETURN
33
SUPPLY
8
K97B 20PL K6A 20PL
30 K99D 18VT
C5
A97C 18PL
CHK
61
A97B 18PL
SIGNAL 2
64
DATE
0488 20MAY14
24 K97M 20PL
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
DRAWN
RETURN
B99D 18VT
C A B D
E F
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR 92447S
206
B99N 18VT
C6
RELEASE NO.
Figure 206
B97M 18VT
B6
A97M 18PL
92447S
B97B 18VT
B5
A99D 18PL A97N 18PL
K97N 20PL
B99B 18VT
B4
29 RETURN 2
B97C 18VT
C4
A99B 18PL
SIGNAL
B
THROTTLE IDLE
K97C 20TN
C
#B97B 18VT
ACCELERATOR PEDAL MODULE (1809)
IP / DCM (1800)
ENGINE / IP (1702)
A SUPPLY
#B99B 18VT
DATE
17MAR14
PART NO.
AE08058100
Accelerator Pedal Module (ISX 2013)
SHEET
049
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.53. DEF AND AFTERTREATMENT (ISX 2013), P. 50 CHAPTER 7 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DEF & AFTER TREATMENT (ISX 2013)
NAVISTAR, INC.
PUBLIC CAN TERM RESISTOR (681)
A
5AB(-) 18GN
C
5AB(+) 18YL
POWERTRAIN INTERCONNECT (674)
ACM J1 (685) 15
5AC(+) 20YL
5A(+) 20YL
16
5AC(-) 20GN
5A(-) 20GN
29
95F 20TN
17 16
K13D 16PK 9 1
79
95H 20TN 2
32
95I 20TN 5
72
95L 20TN
18
95M 20TN
89
95N 20TN
6
7
8 5
95G 20TN
K95-GA 20TN
AFTERTREATMENT INTERCONNECT (670)
6
42
95Q 20TN
70
95P 20TN
8
77
95S 20TN
11
53
95T 20TN
12
55
95T 20TN
56 17
CHK
-
DATE
-
ECM IGN 5A FUSE (6001) CH7_41
K95K 20TN K95D 20TN ECM CONN (6000) CH7_43
K95E 20TN K95G 20TN
K95-GBD 16TN K95H 20TN K95J 16VT
K5(-) 20GN K5(+) 20YL
5
ECM CONN (6000) CH7_43
COOLANT MODULE (1378) CH7_42
AFTERTREATMENT CONN (670A\B\C) CH7_45
19 K5(+) 20YL
5(+) 18YL
7
18
K5(-) 20GN
5(-) 18GN
AFTERTREATMENT CONN (670C) CH7_43
COOLENT VALVE (691) CH7_51
95AA 20TN 95W 20TN
11 4
DEF PUMP (680)
52
95AC 18TN
BACKFLOW HEATER LINE (675) CH7_47
28
95AD 18TN
PRESSURE HEATER LINE (676) CH7_47
4
95AE 18TN
SUCTION HEATER LINE (677) CH7_47
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92447S
DRAWN
RELEASE NO.
92447S
Figure 207
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
08MAY14
PART NO.
AE08058100
SHEET
050
DEF and Aftertreatment (ISX 2013)
207
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.54. DEF AND AFTERTREATMENT (ISX 2013) (CONT.), P. 51 CHAPTER 7 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DEF & AFTER TREATMENT (ISX 2013) (CONT)
NAVISTAR, INC.
COOLANT VALVE (691) ACM J2 (686)
ACM J1 (685) CH7_50
47
95AK 20TN
2
95AJ 20TN
1
DEF PUMP (680)
34
95AB 20TN
12
57
95U 20TN
2
45
95V 20TN
3
2
95X 18TN
8
46
95Y 18TN
9
48
95Z 20TN
10
AFTERTREATMENT INTERCONNECT (670) 32
95Q 20TN
42
95R 20TN
9
10 5B(-) 18GN
2
5B(+) 18YL
1
TANK SENSOR TEMP/LEVEL (678) 32
5BB(+) 20YL
42
5BB(-) 20GN
5BA(+) 18YL
2
5BA(-) 18GN
1
POWERTRAIN INTERCONNECT (674) 3 5
95AKA3 14TN
12
95AK3 16TN
95AKA4 14TN
K95B 20TN
13
95AK4 16TN
CHK
-
DATE
-
21
95J 20TN
7
95K 18TN
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
DRAWN
92447S
208
K10-GA 16WH
OEM CROSSOVER CONN (8500) CH7_43
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
Figure 208
K95F 20TN
4
92447S
ECM CONN (6000) CH7_43
K95C 20TN
3
DATE
08MAY14
PART NO.
AE08058100
DEF and Aftertreatment (ISX 2013) (Cont.)
SHEET
051
ELECTRICAL CIRCUIT DIAGRAM MANUAL
GAUGES AND WARNING LIGHTS (CHAPTER 8) 8.1. AIR PRESSURE INPUT CIRCUIT AND AIR RESTRICTION GAUGE, P. 1 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
CHAPTER 8
AIR PRESSURE INPUT CIRCUIT AND AIR RESTRICTION GAUGE
PRIMARY, SECONDARY AIR BRAKE APPLICATION GAUGE WIRING
IP / DCM HARNESS (1800)
BODY CONTROLLER #J5 (1602)
ZVR(2)
(1803) A4
A9 18GY
A9A 18GY
E5
C12 +5 VOLT OUTPUT
SECONDARY AIR PRESSURE
B C
B40 18GY
A6 20GY
E4
BODY CONTROLLER #J3 (1600) PRIMARY AIR PRESSURE
A
B9E 18GY B6A 18GY
B9 18GY
(1804)
B3 B2
A40A 20GY
B3
B
B6B 18GY
B6 18GY
C
B40A 18GY
A40B 18GY
F9
AIR RESTRICTION INDICATOR SWITCH (6703A/%7303)
5
A28 18TN
@K9AAB 18GY
A9A 18GY
CHK
DATE
CHANGE
C
REFERENCE
91662T
DRAWN
300422 RELEASE NO.
7303. UPDATED NOTE.
Figure 209
D
A
REV
07FEB13 ADDED CIRC A9AA, R/D
*K9AAB 18GY
* W/RESTRICTION GUAGE ** W/AC & N/XMSN OIL TEMP GUAGE @ W/AC & W/RESTRICTION GUAGE # W/XMSN OIL TEMP GUAGE % W/ISX ENG
#K9AA 16GY
K9AAD 18GY
A9AA 16GY %A9AA 20GY
012
A
**K9AAB 18GY
2
E5
B
K28 18TN @K9AA 16GY
ZVR (2)
C
B40B 18GY
IP / ENGINE (1702)
BODY CONTROLLER #J5 (1602)
ENGINE AIR INTAKE MONITOR
B
B6C 18GY B14
BRAKE APPLICATION TRANSDUCER
A
B9H 18GY
C2
SECONDARY AIR TRANSDUCER
A
B9F 18GY
A40 20GY
B2
(1805)
BRAKE APPLICATION PRESSURE
PRIMARY AIR TRANSDUCER
61802Y
GND ADAPTER (6702)
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058101
SHEET
001
Air Pressure Input Circuit and Air Restriction Gauge
209
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.2. AXLE TEMPERATURE GAUGES, P. 2 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AXLE TEMPERATURE GAUGES
NAVISTAR, INC.
BODY CONTROLLER #J5 (1602)
FRONT AXLE OIL TEMP
ZVR
E7
BODY CONTROLLER #J4 (1600)
B11
A9B 18GY
B10
REAR AXLE OIL TEMP
44
N32 18TN
N9BC 18GY
43
D N9BF 18GY
CENTER CHASSIS / REAR CHASSIS (9800F)
7
8
N32A 18TN
A
A32A 18TN
A32 18TN
A9BC 18GY ELECTRONIC GROUND IP / CHASSIS 28 ADAPTER CENTER (8802) (1701)
* W/ 4X2 AXLE TEMP SENSOR # W/ 6X2 AXLE TEMP SENSOR @ ONE AXLE TEMP SENDER & TWO AXLE TEMP SENDER
REAR AXLE TEMP SENSOR(4X2) (9813)
6
A
R9A 18GY
*R32A 18TN
A
B *R9 18GY
B
@R9C 18GY
FRONT AXLE TEMP SENSOR (6x4) (9811) A
A
REAR AXLE TEMP SENSOR (6x4) (9812) #R32 18TN
A
#R32A 18TN
A
R32 18TN B
B
&R9B 18GY
&R9C 18GY
B
REAR AXLE TEMP SENDER HAS-72" (9912)
FR AXLE TEMP SENDER HAS-72" (9911) B
A
B
A
R32A 18GY
A
R9C 18GY B R9B 18GY
B
A R32 18TN
B
CHK
DATE
CHANGE
REV
0486 03JAN12 ADDED: LONESTAR IN
B
REFERENCE
75116N
DRAWN
300422 RELEASE NO.
TITLE, *,#,@,& REF'S, R/D 9911 & 9912.
Figure 210
210
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058101
Axle Temperature Gauges
SHEET
002
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.3. ENGINE OIL PRESSURE AND TEMPERATURE, SPEEDOMETER, TACHOMETER, VOLTMETER AND WATER TEMPERATURE GAUGES, P. 3 NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER
8
ENGINE OIL PRESSURE AND TEMP, SPEED0, TACH, VOLTMETER AND WATER TEMP GAUGE
REFER TO CONSOLIDATED ENGINE / VEHICLE CONTROLLER DIAGNOSTICS MANUAL FOR CIRCUIT DIAGRAMS SHOWING INPUT CIRCUITRY FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:
ENGINE OIL PRESSURE GAUGE
ENGINE OIL TEMPERATURE GAUGE
SPEEDOMETER GAUGE
TACHOMETER GAUGE
WATER TEMPERATURE GAUGE
CHK
DATE
0486 30DEC11
CHANGE
TITLE WAS CIRCUIT
REV
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
Figure 211
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058101
SHEET
003
Engine Oil Pressure and Temperature, Speedometer, Tachometer, Voltmeter and Water Temperature Gauges
211
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.4. ENGINE OIL AND TRANSMISSION OIL TEMPERATURE GAUGE, P. 4 CHAPTER 8 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ENGINE OIL & TRANSMISSION OIL TEMPERATURE GAUGE
NAVISTAR, INC.
IP / ENGINE (1702/1702)
BODY CONTROLLER #J3 (1600)
TRANSMISSION OIL TEMP SENSOR (7700K/7700T/7700L) 13
TRANSMISSION TEMP SENSOR
B7
A31 18TN
OIL TEMP AIN
B6
#A30BC 16TN
K31 18TN
E5
+5 VE O/P AC PRESSURE TRANSDUCER FEED
E6
2
##K9AAD 18GY **K9AAD 18GY
##K9AA 16GY
BODY CONTROLLER #J5 (1602)
ZVR
*K9AA 16GY
@@K9AAD 18GY
AC PRESSURE B12 TRANSDUCER SIGNAL
A9A 18GY
2
A9AA 20GY
**K9AA 16GY
34
#K30BC 16TN
#K9AA 18GY
A
1
ZERO VOLT REF ADAPTER (6702) C
A
E
B
AUTO STOP/START ENGINE OIL TEMP SENSOR (2010)
AC PRESSURE TRANSDUCER (6201) 3
A77B 18LTGN
ZERO VOLT REFERANCE (1620) CH3_32,37
2
A6DB 18GY
1
A9C 18GY
* N/ AC ** W/ AC @@ W/ REMOTE AC ## N/ REMOTE AC # W/ 2010 SCR 13L ENG
CHK
DATE
CHANGE
Figure 212
212
REV
REFERENCE
DRAWN
NAME
RELEASE NO.
DATE
PART NO.
Engine Oil and Transmission Oil Temperature Gauge
SHEET
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.5. FUEL HEATER, P. 5
Figure 213
Fuel Heater
213
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.6. FUEL HEATER (CONT.), P. 5A CHAPTER 8 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FUEL HEATER (CONT)
NAVISTAR, INC.
BATTERY FEED CH3_35A
A19V 16GY
A3
B3
#A14W 6RD
*A14M 8RD
FUSE F9-R (1018) A14RA 12RD
A14R 8RD
BODY CONTROLLER #J4 (1601)
20A
A19A 18GY
J1
##A14Y 6RD
BATTERY FEED CH3_2A
*A14 4RD
W/ 2010 LH FUSEBLOCK
F12
FUEL HEATER RELAY
H1 85
FUEL HEATER RELAY (1019)
87A
87
GROUND ADAPTER (1023)
30
86
1
7
J2
H2
D
A
B
FUEL HEATER (8550 / 8550A)
CHK
DATE
A11-GCB 12WH
A
M11-GD 12WH
M19 14GY
6
GROUND STUD (LOCATED AT LEFT SIDE DASH MTD DUAL POST GND PLATE)
M11-G 10WH
IP / FORWARD CHASSIS (1700)
GROUND ADAPTER PACK #1 (8800)
M19-GA 14WH
A19 16GY
A19-GB 18WH
* SINGLE BATTERY FEED # DUAL BATTERY FEED N/ LOAD SHEDDING ## DUAL BATTERY FEED W/ LOAD SHEDDING
LEFT SIDE DASH MTD DUAL POST GND PLATE (4005)
CHANGE
0638 14OCT14 INITIAL RELEASE.
REV
A
REFERENCE
92715R
DRAWN
RELEASE NO.
92715R
Figure 214
214
NAME
23134937 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
PART NO.
16SEP14
Fuel Heater (Cont.)
AE08058101
SHEET
05A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.7. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. 6 CHAPTER 8 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DIFFERENTIAL LOCK AND OPTIONAL INDICATOR
NAVISTAR, INC.
W/2010 LH FUSE BLOCK
RIGHT BLANK OPTIONAL WARNING LIGHTS (1510)
FUSE F5-R (1014) A3 B3
A13B 18PK
FUSE F5-T (1014-A4) CH3_8A
A13FC 12PK
FUSE F4-G (1013)
ALTERNATOR LIGHT D
E
*A13BC 20PK
A13B 18PK
A1 18LTBL
D3
IGNITION RELAY #1 (1011 / 1013) CH3_06
C3 (A13FC) 10A
IP/ENGINE (1702) K92DM 16TN
12
33
EATON GEN3 TCM (7105)
K1B 18LTBL
GND ADAPTER (1023)
ALTERNATOR WARNING LIGHT (6102)
1
14
*A72A-GA 18OR
*A92-G 16WH IP/CHASSIS (1701) F
N94TA 12YL TRAILER ABS ECU RELAY (1017)CH9_14
C
H1
10A
*A94AA 18GY
N94T 10DKBL
A
BREAK FAIL BCM J1 F9 LAMP (1601)
*A72AK 18OR
FUSE F7-T (1016)
*A94AM 14GY
B4
A4
W/2010 LH FUSE BLOCK A12D 12LTBL
ACCESSORY RELAY (1012) CH3_9A A94W 16GY
AUX RELAY (1950-3) CH9_16A
*A13FC 12PK
FUSE F5-T (1014-A4) CH3_8A
*A94TA 12YL
B
*A13BA 20PK
*A13B 18PK
*A13AM 18RD
ACCESSORY RELAY #2 (1011/1013) CH3_09
(A12V)
G1
*A92 18OR
LUGGAGE DOOR AJAR
GROUND STUD(LOCATED AT LEFT SIDE DASH MTD DUAL POST GND PLATE) (1005)
B
FUSE F4-A (1013)
A94AM 14GY
G
ISO TRAILOR SOCKET (9783M)
26
A94TA 12YL
TRAILER TURN
A11-GKJ 6WH
A11-GCB 12WH NEG STUD (1004) CH09_29
FUSE F5-R (1014) B3 A3
FUSE F1-A (1010) F1 E1
W/2010 LH FUSE BLOCK FUSE F1-B (1010) CH3_8B
*A13FH 16PK
IP/SLEEPER (5000A/5000)
H
A
LUGGAGE LIGHT RELAY (5001-H3) CH13_02
H63AW 18DKBL
A63AW 18DKBL
18
*A63-GAK 18WH
A11-GAA 14WH
GROUND STUD (1004) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
@A63-GC 18WH
* W/F-ISX-EURO 4 ENG @ N/F-ISX-EURO 4 ENG
CHK
CHANGE
DATE
0638 14OCT14 ADDED EFFECT W/2010
GND STUD (1003)
REV
E
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
Figure 215
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058101
SHEET
006
Differential Lock and Optional Indicator
215
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.8. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT.), P. 7 CHAPTER 8 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
GROUND 10 (1027)
1
@A11-GLT 16WH
@A11-G 14WH
A98F 18BK EFT BANK OPTIONAL WARNING LIGHTS (1511)
F
A98F 18TN
22GN
10
GPOUT1
16GN
G
(LIGHTS / RPM)
QUALCOMM TMCT (1920 - F)
W/ DAYCAB A98F 18BK
MESSAGE WAIT
NEG STUD (1004)
QUALCOMM TMCT (1923 - C)
IP/SLEEPER (5010/1970-E)
QUALCOMM TMCT (5902-C) 22GN
H98F 18BK
GPOUT1
10
TERRESTRIAL COMMUNICATION UNIT (TCU)
ANTENNA COMMUNICATION UNIT TERRESTRIAL COMMUNICATION UNIT (TCU)
C A98F 18TN
@A13BF 20PK
A13BE 20PK
A98F 18TN
RR AXLE DIFF LOCK B
A13BD 20PK
G
A49A 18GY
IP/SLEEPER (5010/1970-E)
W/ SLEEPER CAB H98F 18BK
QUALCOMM OMNIVISION ACCESSORY (1919A/1919) CH4_29 FUSE F5-R (1014) @A13B 18PK A3 B3 10A
FUSE(F5-T) (1014) CH3-8A
@A13FC 12PK
FUSE F4-G (1013) A13B 18PK D3 C3 10A CENTER / REAR IP / CENTER CHASSIS CHASSIS (9800) (1701)
50
QUALCOMM IMCT (5900)
GPOUT1
F
IGNITION RELAY #1 CH3_O6
(A13FC) W/ TWO DIFF LOCK INDICATOR
11 N49A 18GY
R49A 18GY
A
B
R49-G 18WH
6X4 FORWARD REAR AXLE DIFF LOCKED INDICATOR SWITCH (9814)
R49-GB 18WH R49 18GY
10
R49-GC 18WH
R49-GA 18WH
A B
6X4 REAR REAR AXLE DIFF LOCKED INDICATOR SWITCH (9815)
R49-G 18WH
A49 18GY
45
N49 18GY
9 R49 18GY
D
R49-G 18GY
E
W/ ONE DIFF LOCKED INDICATOR
A13BF 20PK
FR AXLE DIFF LOCK / QUALCOMM WARNING LIGHT
@A13BG 20PK
R49 18GY N49-G 18WH GROUND ADAPTER (8804)
@ W/2010 LH FUSEBLOCK
CHK
-
CHANGE
DATE
-
REV
ADDED EFFECT W/2010
C
REFERENCE
92715R
N11-GB 10WH D
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
Figure 216
216
61802Y
A
4X2 REAR AXLE DIFF LOCKED INDICATOR B SWITCH (9816) A
W/ ONE DIFF LOCKED INDICATOR CENTER GROUND (ON LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058101
Differential Lock and Optional Indicator (Cont.)
SHEET
007
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.9. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT.), P. 8 CHAPTER 8 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
LEFT BANK OPTIONAL WARNING LIGHTS (1511)
A98F 18TN
IP / SLEEPER (5010 / 1970-E)
F A98F 18TN
QUALCOMM TMCT (5902-C)
H98F 18BK
C
22GN
IP / SLEEPER (5010 / 1970-E / 5010)
10
H98F 18BK
F
FUSE F5-R (1014)
A13BE 20PK
@A13B 18PK
G
GPOUT1
B3
A13B 18PK IP / CHASSIS CENTER (1701) 50
D3
IGNITION RELAY #1 (1011 / 1013) CH3_O6
W/TWO DIFF LOCK INDICATOR
11
N49A 18GY
A49A 18GY
10A
CTR/REAR CHASSIS (9800)
(A13FC)
C3
R49 18GY
FR AXLE DIFF LOCK
R49-G 18WH
A
B
R49 18GY 10 R49-GA 18WH
R49-GC 18WH
A
45
R49-G 18WH R49-GB 18WH
A49 18GY
9
N49 18GY
D
W/ONE DIFF LOCK INDICATOR N/ TAG AXLE
W/ONE DIFF LOCK INDICATOR N/ TAG AXLE W/ ONE DIFF LOCK INDICATOR W/ TAG AXLE
A13BF 20PK RR AXLE DIFF LOCK /QUALCOMM WARNING LIGHT
4X2 REAR AXLE DIFF LOCKED INDICATOR SWITCH (9816)
6X4 REAR REAR AXLE DIFF LOCKED INDICATOR SWITCH (9815)
B
R49-G 18WH
E
QUALCOMM IMCT (5900)
FUSE F5-T (1014) CH3_8A
@A13FC 12PK
10A A3
FUSE F4-G (1013)
A13BD 20PK
TERRESTRIAL COMMUNICATION UNIT (TCU)
F14 DIPPED BEAM BCM J1 INDICATOR (1601)
MESSAGE WAIT
B
GPOUT1
W/ SLEEPER CAB
A98F 18TN *A13LT 20PK
OMNIVISION ACCESSORY (1919)
B
B R49 18GY
A
6X4 FORWARD REAR AXLE DIFF LOCKED INDICATOR SWITCH (9814)
R49A 18GY
N49-G 18WH GROUND ADAPTER (8804)
* W/ RUSSIAN PROSTAR ONLY @ W/2010 LH FUSE BLOCK
W/ ONE DIFF LOCK INDICATOR W/ TAG AXLE
N11-GB 10WH D
A CENTER GROUND (ON LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
CHK
CHANGE
DATE
REV
0638 14OCT14 ADDED EFFECT W/2010
E
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
Figure 217
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11AUG09
PART NO.
AE08058101
SHEET
008
Differential Lock and Optional Indicator (Cont.)
217
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.10. IP / GAUGES, P. 9 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM CHAPTER
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
IP / GAUGES
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
INSTRUMENT PANEL GAUGE CLUSTER GAUGE
WARN LIGHT
RPM (TACH) MPH/KPH (SPD)
SENSOR LOCATION
SIGNAL PATH
NO
ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER
ENGINE
NO
ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER
TRANSMISSION
FUEL
YES
BODY CONT / DRIVE TRAIN J1939 / CLUSTER
FUEL TANK
VOLT
YES
BODY CONT / DRIVE TRAIN J1939 / CLUSTER
-
AIR 1
(PRES)
YES
BODY CONT / DRIVE TRAIN J1939 / CLUSTER
DRIVER CONTROL MODULE
AIR 2
(PRES)
YES
BODY CONT / DRIVE TRAIN J1939 / CLUSTER
DRIVER CONTROL MODULE
WATER (TEMP)
YES
ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER
ENGINE
ENG OIL (TEMP)
YES
ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER
ENGINE
OIL (PRES)
YES
ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER
ENGINE
TRANS (TEMP)
YES
BODY CONT / DRIVE TRAIN J1939 / CLUSTER
TRANSMISSION
SECONDARY GAUGE CLUSTER WARN LIGHT
GAUGE
SENSOR LOCATION
SIGNAL PATH
REAR RR AXLE OIL TEMP
YES
BODY CONT / DRIVE TRAIN J1939 / CLUSTER
REAR RR AXLE
FORWARD RR AXLE OIL TEMP
YES
BODY CONT / DRIVE TRAIN J1939 / CLUSTER
FORWARD RR AXLE
BOOST PRESSURE
NO
ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER
ENGINE
AIR APPLICATION
NO
BODY CONT / DRIVE TRAIN J1939 / CLUSTER
DRIVER CONTROL MODULE
NOTES: 1. WARNING LIGHTS ARE PART OF THE GAUGES AND LOCATED IN THE GAUGE CLUSTER
CHK
DATE
0486 30DEC11
CHANGE
TITLE WAS CIRCUIT
REV
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
61802Y
Figure 218
218
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
IP / Gauges
PART NO.
AE08058101
SHEET
009
8
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.11. IP / GAUGES AND WARNING LIGHTS – GAUGE CLUSTER, P. 10 CHAPTER 8 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
IP / GAUGES AND WARNING LIGHTS - GAUGE CLUSTER
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
GAUGE CLUSTER #1 (1500)
@@A14EE 16RD
BATTERY
2
A14EE 16RD
GROUND
1
A11-GKE 16WH
7
A13EA 18PK
IGNITION
DIGITAL IN #3 DIGITAL IN #4
PANEL LIGHT #2
11
FUSE F4-G (1013) @@A14JA 12RD F3 15A E3 FUSE F2-G (1011) A14JA D3 15A C3 12RD A11-GCA 12WH FUSE F4-L (1013) A3 B3 (A13FC) 10A FUSE F5-T (1014) A4 B4
@@A13EA 18PK A63E 18DKBL
12
A63F 18DKBL
5
A62A 18DKBL
(@@A13FM)
IGNITION RELAY#1 (1014) CH3_6A
DIGITAL IN #2
10
A72D 18OR
1
DIGITAL IN #1
9
A72C 18OR
3
A109C 18GY
2B
GAUGE CLUSTER#2 (1501)
25
AUXILIARY TRAILER SOCKET SWITCH CONNECTOR (1110M)
FRONT LOAD INDICATOR (8750)
16
ANALOG IN #3
ANALOG IN #2
9
8
A41 18TN
M109AB 18GY 41
A61 18GY
42
A106A 18GY
IP / CENTER CHASSIS (1701)
+5VOLT OUTPUT #1
ELECTRONIC GROUND
ANALOG IN #1
ELECTRONIC GROUND
2
A109B 18GY
7
A61B 18GY
6
A109S 18GY
GAUGE CLUSTER #1 (1500)
A106B 18GY
A106 18GY
1
41
40 N61B 18GY
CHANGE
DATE
Figure 219
M106A 18GY
B
+5 VOLT TERMINAL
REAR LOAD INDICATOR 4X2 (9830)
R106B 18GY
B
R109B 18GY
ELECTRONIC A GROUND TERMINAL
R61B 18GY
C
+5 VOLT TERMINAL
OUTPUT TERMINAL
REAR LOAD INDICATOR 6X4 (9832)
HEAD LT ENABLE
REV
F
REFERENCE
93248T
DRAWN
300422 RELEASE NO.
R/D 1500.
OUTPUT TERMINAL
R106B 18GY
+5 VOLT B TERMINAL
R109B 18GY
ELECTRONIC A GROUND TERMINAL
R61B 18GY
C OUTPUT TERMINAL
* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING @@ W/2010 LH FUSE BLOCK
@ W/ LONESTAR ** W/ RUSSIAN PROSTAR ONLY ## W/ 2010 LH,FUSE BLOCK W/GEN 4 CHK
C
BODY CONTROLLER #J5 (1602)
E11
C
A
IP/SLEEPER CONNECTION (5000-22) CH09_24
A52C 18YL
0488 18AUG15 ADDED CIRC A50 IN
N109B 18GY
B
ELECTRONIC A GROUND TERMINAL
M61 18GY
LOAD INDICATOR (9865)
N106B 18GY
42
##A50 18YL 14
NEG STUD (1005)
IP/FWD CHASSIS (1700)
ROOF/ TACHOGRAPH (1965) CH04_45
A109 18GY
4
IGNITION RELAY #1 (1011 / 1013) CH3_06
IP / SLEEPER (@5000) CH12_021 CH09_24
8
ELECTRONIC GROUND
BATTERY FEED CH3_34,34A
#A14 6RD *A14 4RD
A14J 8RD
10A
**A62A 18DKBL ELECTRONIC GROUND
BATTERY FEED CH3_01,1A
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058101
SHEET
010
IP / Gauges and Warning Lights – Gauge Cluster
219
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.12. SECONDARY INSTRUMENT CLUSTER, P. 11 CHAPTER 8 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
SECONDARY INSTRUMENT CLUSTER
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
BATTERY FEED CH3_02,2A
BATTERY
*A14 4RD
FUSE F1-D (1010) F4
A14EF 18RD
1
E4
2
A13EH 18PK
A14KA 12RD
5A
FUSE F5-D (1014) IGNITION
@A14KA 12RD
A3
5A
##A14Y 6RD
B3
#A14W 6RD
FUSE F2-R (1011)
@A14EF 18RD
SECONDARY INSTRUMENT CLUSTER (1502)
BATTERY FEED CH3_35,35A
FUSE F5-G (1014-C3)
G4
H4
A14K 8RD
IGNITION RELAY #3 (1012 / 1014) CH3_07
@(A13FA)
10A FUSE F5-M (1014-A4) &A13FA A13FA 12PK 12PK
&A13FB 12PK
FUSE F2-D (1011) @A13EH 18PK
IGNITION RELAY #2 (1012) CH3_6A
(@A13FB) H4 10A
IGNITION RELAY #2 (1012 / 1014) CH3_07
G4
CLUSTER #1 (1500) DIMMER
A62DA 16DKBL
A62DE 18DKBL
6
6
@A62DE 18DKBL
J1939 -
4
A5J(-) 18GN
J1939 +
7
A5J(+) 18YL
GROUND
5
11
PANEL LIGHT DIMMER
PANEL LIGHT
PANEL LIGHT (1021)
J1939 ADAPTER (1024) CH3_11
A11-GAA 14WH
A11-GAE 16WH
GROUND STUD (1004) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
* SINGLE BATTERY FEED # DUAL BATTERY FEED N/ LOAD SHEDDING ## DUAL BATTERY FEED W/ LOAD SHEDDING @ W/ 2010 LH FUSE BLOCK
CHK
-
CHANGE
DATE
-
ADDED EFFECT W/2010
REV
D
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
61802Y
Figure 220
220
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058101
Secondary Instrument Cluster
SHEET
011
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.13. PARKING WARNING LIGHT, P. 12 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
PARKING WARNING LIGHT
NAVISTAR, INC.
A12
E5
A9 18GY
A44 20GY
A9A 18GY
ZVR
BODY CONTROLLER #J5 (1602)
PARK BRAKE SWITCH
BODY CONTROLLER #J3 (1600)
IP / DCM HARNESS (1800)
A4
B44 18GY
B9J 18GY
BA9 18GY
B7
C D
PARK BRAKE (1808)
APPLYING THE PARK BRAKES SWITCH TO OPEN
CHK
DATE
0486 30DEC11
CHANGE
REV
TITLE WAS CIRCUIT
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
61802Y
Figure 221
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058101
SHEET
012
Parking Warning Light
221
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.14. WARNING LIGHTS, P. 13 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
WARNING LIGHTS
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
IP WARNING LIGHTS WARNING LIGHT
REPRESENTATION RANGE INHIBITED
YELLOW TCM / J1939 / CLUSTER
PROTECT
[ICON]
YELLOW SAE DIAGNOSTIC LAMP
RETARD OVER HEAT
RETARD OVERHEAT
YELLOW
STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER
AMBER WARN (AWL)
[YIELD ICON]
YELLOW
STATUS TRANSMITTED IN J1939 MESSAGE FROM ANY MODULE SAE DIAGNOSTIC LAMP
RED STOP (RSL)
[STOP ICON]
RED
STATUS TRANSMITTED IN J1939 MESSAGE FROM ANY MODULE SAE DIAGNOSTIC LAMP
BRAKE PRESSURE
BRAKE PRESSURE [BRAKE ICON]
RED
STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER
PARK BRAKE
PARK [ICON]
RED
STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER
EMERGENCY EXIT
EMERG EXIT
RED
STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER
LIFT DOOR
LIFT DOOR
YELLOW
STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER
TRAILER ABS
ABS [TRAILER ICON] YELLOW
STATUS TRANSMITTED IN J1939 MESSAGE FROM ABS
WAIT TO START
WAIT TO START
YELLOW
STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER
TRACTION CONTROL
TRAC CTRL
STATUS TRANSMITTED IN J1939 YELLOW MESSAGE FROM ABS
IDLE SHUTDOWN
IDLE SHUTDOWN
YELLOW
MALFUNCTION (MIL)
[ICON]
YELLOW SAE DIAGNOSTIC LAMP
PTO ENGAGED INDICATOR PTO
STATUS TRANSMITTED IN J1939 MESSAGE FROM ECM
YELLOW
STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER
SERVICE PARK
SERVICE [ICON]
RED
STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER
SEAT BELT
FASTEN BELTS
RED
STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER
BRAKE FLUID
BRAKE FLUID [ICON]
RED
BODY CONT / J1939 / CLUSTER
RED FLASHER
RED FLASHER
RED
STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER
AMBER FLASHER
AMBER FLASHER
YELLOW
STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER
ANTILOCK BRAKING SYSTEM
[ABS ICON]
YELLOW
STATUS TRANSMITTED IN J1939 MESSAGE FROM ABS
ECONOMY MODE
ECON
YELLOW
STATUS TRANSMITTED IN J1939 MESSAGE FROM TCM
LEFT TURN
[ARROW ICON]
HIGH BEAM
[ICON]
RIGHT TURN
[ARROW ICON]
CHK
-
SIGNAL PATH
COLOR
RANGE INHIBITED
DATE
-
CHANGE
TITLE WAS CIRCUIT
REV
B
GREEN
REFERENCE
82357E
STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER
BLUE
STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER
GREEN
STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
61802Y
Figure 222
222
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
PART NO.
09MAR09
Warning Lights
AE08058101
SHEET
013
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.15. IP TEXT MESSAGES AND WARNING LIGHTS – CONTROLLED BY ENGINE, TRANSMISSION AND ANTILOCK BRAKING SYSTEM CONTROLLER, P. 14 NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRICAL CIRCUIT DIAGRAM CHAPTER
8
IP TEXT MESSAGES & WARNING LIGHTS CONTROLLED BY ENGINE, XMSN AND ABS CONTROLLER
NAVISTAR, INC.
IP TEXT MESSAGES : LOAD SHEDDING WASHER FLUID LOW
ELECTRICAL FAULT CHECK A / C AIR FILTER RESTRICTION EXTERIOR LAMP CHECK ACTIVE HVAC TEMP SETTING ACTIVATE HVAC FRONT BLOWER HVAC SLEEPER BLOWER SPEED AIR PRESSURE DIAGNOSTIC CRUISE
FUEL FILTER
THE FOLLOWING WARNING LIGHTS ARE CONTROLLED BY THE ENGINE, TRANSMISSION, OR ABS CONTROLLER OVER THE DATA BUS AND DO NOT HAVE INDEPENDENT CIRCUITRY
THAT CAN BE OR NEEDS TO BE SHOWN:
RANGE INHIBITED ECONOMY MODE
TRAC CTRL
TRAILER ABS ABS
CHK
DATE
0486 30DEC11
CHANGE
TITLE WAS CIRCUIT
REV
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
Figure 223
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
09MAR09
PART NO.
AE08058101
SHEET
014
IP Text Messages and Warning Lights – Controlled by Engine, Transmission and Antilock Braking System Controller
223
ELECTRICAL CIRCUIT DIAGRAM MANUAL
LIGHTING SYSTEM (CHAPTER 9) 9.1. LIGHTS – STOP, TAIL, TURN AND BACK-UP NOT WITH FREEDOMLINE, P. 1 CHAPTER 9 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
LIGHTS - STOP, TAIL, TURN AND BACK - UP N/ FREEDOMLINE
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
BACK-UP LIGHT B SWITCH (7500W)
C4
A71-G 16OR
BACK-UP LIGHT RELAY #A13FA (1019) 12PK CH9_02
#A13FB 12PK
A71B 16OR
A4
B4
A71A 16OR **A71A 16OR A71A 18OR
10A
FUSE F5-G (1014-C3) A13FA 12PK
*(A13FA)
FUSE F5-D (1014-G4)
W/ WORK LIGHT
A71BA 16OR
A71BB 18OR
CHASSIS GROUND ADAPTER (8803)
F10
B
A
N10-G 12WH
L STOP-TAIL TURN LT
R10-GA 16WH
B
5
3
R57A 14OR
E
WH RD
YL
C GN A
%A57A3 16OR
BACK-UP ALARM
2
%A57A 14OR
RIGHT REAR M TURN / STOP SIGNAL
%A56A 14OR
D LEFT REAR TURN / STOP SIGNAL
BODY CONTROLLER #J2 (1604) TAKATA LDW ROOF CONN (15B) CH4_35 PARK, MARKER, A54 G CLEARENCE, 16BN ID LAMP
%A56A3 16OR 4
A68A 14BN
CHANGE
ADDED EFFECT W/2010
REV
E
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
Figure 224
224
SUPER 40 / SUPER 44 TAIL LIGHT MODULE
BODY CONTROLLER #J1 (1603)
3
DATE
BK
TAKATA LDW ROOF CONN (15B) CH4_35
%A57A4 16OR
CENTER CHASSIS / IP (1701)
-
R STOP-TAIL TURN LT
D
@R71BB 12OR ##R71BA 12OR
CHK
BACK-UP LIGHT
B R56A 14OR
N57A 14OR
-
LICENSE PLATE LIGHT
TAIL LIGHT CONNECTOR (9304A / 9303)
2
N56A 14OR
CENTER GROUND ON LEFT SIDE DASH MTD DUAL POST GND PLATE
A
R10-G 16WH
R10-G 12WH R68A 14BN
4
N68A 14BN
GROUND ADAPTER (1010)
N71BA 14OR
CENTER / REAR CHASSIS (9800)
BACK-UP LIGHT STATE
N11-GA 10WH
1
CENTER CHASSIS / REAR CHASSIS 1 (9800)
IGNITION RELAY #3 (1012 / 1014) CH3_07
BODY CONTROLLER #J5 (1602)
N/ WORK LIGHT
IP / CENTER CHASSIS (1701)
IGNITION RELAY #2 (1012 / 1014) CH3_07
6
FUSE F5-M (1014)
EATON ULTRASHIFT BACK UP XMSN RELAY RELAY (1019) (1035) CH9_2C CH09_01A
IGNITION RELAY #2 (1012) CH3_06A
(@@A13FB) D4
@@A71A 180R
K71A 16OR
K71B 16OR 7
A71B 16OR
**A71BA 16OR
@A92#165 18TN
IP / ENGINE (1702)
FUSE F2-M (1011)
@@A71A 16OR
A
61802Y
B
A
@@ W/2010 LH FUSE BLOCK % MUTUALLY EXCLUSIVE * W/ IGNITION RELAY 3 # N/ IGNITION RELAY 3 @ W/ COMMAN BASE (4X2) ## W/ COMMAN BASE(6X4) ** W/ RUSSIAN PROSTAR
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058102
SHEET
001
Lights – Stop, Tail, Turn and Back-Up not with Freedomline
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.2. LIGHTS – STOP, TAIL, TURN AND BACK-UP WITH FREEDOMLINE, P. 2
Figure 225
Lights – Stop, Tail, Turn and Back-Up with Freedomline
225
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.3. LIGHTS – STOP, TAIL, TURN AND BACK-UP (6 X 4), P. 2A NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LIGHTS-STOP,TAIL,TURN AND BACK-UP(6X4)
NAVISTAR, INC.
A
R71BE 12OR
B
R56A 14OR
R10-GE 12WH
2
4
R68A 14BN
R10-G 12WH
R10-GG 12WH
E
1
R68AD 14BN
R68AC 14BN
R71BG 12OR
D
REAR / CENTER CHASSIS (9800M)
*R71BA 12WH
*R71BE 12WH
5 3
R57A 14OR
6X4 STOP,TAIL AND TURN LIGHT(LEFT) (9303B)
6X4 STOP,TAIL AND TURN LIGHT(RIGHT) (9303D) C
E
D *R71BG 12WH A
+
BACK UP ALARM (9305)
BK
A
RD
B
R71BF 12OR R10-GF 12WH
-
* N/ BACK-UP ALARM
CHK
-
DATE
-
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
75116N
DRAWN
310775 RELEASE NO.
75116N
Figure 226
226
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
15NOV10
PART NO.
AE08058102
Lights – Stop, Tail, Turn and Back-Up (6 X 4)
SHEET
02A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.4. LIGHTS – STOP, TAIL, TURN AND BACK-UP (4 X 2), P. 2B ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LIGHTS - STOP,TAIL,TURN AND BACK-UP (4X2)
NAVISTAR, INC.
REAR / CENTER CHASSIS (9800M)
4X2 STOP,TAIL AND TURN (LEFT) (9303C)
1 A
R71BC 12OR
B
R56A 14OR
R71BA 12OR 2
4 D
R68AB 14BN
E
R10-GC 12WH
R68A 14BN 5 R10-G 12WH
R57A 14OR
3
4X2 STOP,TAIL AND TURN(RIGHT) (9303E)
C
R10-GB 12WH R68AA 14BN R71BD 12OR
+
BACK UP ALARM (9305A)
BK
A
RD
B
E
D
A
R71BB 12OR
-
R10-GD 12WH
CHK
DATE
CHANGE
0486 03JAN12 INITIAL RELEASE.
REV
A
REFERENCE
75116N
DRAWN
310775 RELEASE NO.
75116N
Figure 227
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
15NOV10
PART NO.
AE08058102
SHEET
02B
Lights – Stop, Tail, Turn and Back-Up (4 X 2)
227
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.5. STOP, TAIL, TURN AND BACK-UP WITH FREEDOMLINE LIGHTS, P. 2C CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
STOP, TAIL, TURN AND BACK - UP W/ FREEDOMLINE LIGHTS
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
W/2010 LH FUSE BLOCK
FUSE F2-M (1011) D4
A71 16OR
(A13FB) 10A
H3
H4 86
30
A71B 18OR
EATON ULTRASHIFT XMSN IGN RELAY (1019)
87 87A
A71BA 16OR A71BA 16OR
LICENSE PLATE LIGHT
BACK-UP LIGHT
R STOP - TAIL TURN LIGHT
TAIL LIGHT CONNECTOR (9304A) E
WH D
R68A 14BN
RD B
R56A 14OR
3
L STOP - TAIL TURN LIGHT
B
R10-G 12WH
2
CENTER GND ON LEFT SIDE DASH MOUNTED DUAL POST GND PLATE
N11-GA 10WH
A
R10-G 16WH
R10-GA 16WH
5
BACK-UP LIGHT STATE
A
B
GROUND ADAPTER (1010) N10-G 12WH
N71BA 14OR 1
F10
CHASSIS GROUND ADAPTER#1 (8803)
4
N57A 14OR
BODY CONTROLLER#J5 (1602)
W/ WORK LIGHT
1
CENTER CHASSIS / REAR CHASSIS (9800)
N56A 14OR
BACK - UP LIGHT SWITCH (7500W) CH9_01
K71A 16OR
7
A71BC 18OR
IP / CENTER CHASSIS (1701)
CENTER CHASSIS / REAR CHASSIS (9800)
IP / ENGINE (1702) A92#165 18TN
85 F3
F4
A71BD 16OR
G4
N68A 14BN
IGNITION RELAY #2 (1012) CH3_6A,5A
C4
YL C
R57A 14OR
GN A
R71BA 12OR
BK
SUPER 40 / SUPER 44 TAIL LIGHT MODULE BACK-UP ALARM CENTER CHASSIS / IP (1701)
B
A
3 2
4
CHK
DATE
A57A 14OR
RIGHT REAR M TURN / STOP SIGNAL
A56A 14OR
D LEFT REAR TURN / STOP SIGNAL
A68A 14BN
CHANGE
A54 16BN
REV
0638 14OCT14 INITIAL RELEASE.
A
REFERENCE
92715R
G
DRAWN
92715R
228
PARK, MARKER, CLEARENCE, ID LAMP
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
Figure 228
BODY CONTROLLER #J2 (1604)
DATE
17SEP14
PART NO.
SHEET
AE08058102
Stop, Tail, Turn and Back-up with FreedomLine Lights
02C
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.6. DOME / MAP AND COURTESY LIGHTS – DAY CAB, P. 3 CHAPTER 9 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DOME / MAP AND COURTESY LIGHTS - DAY CAB
NAVISTAR, INC.
10A
J
IP / ROOF (2000)
D63D 18DKBL
4 D63E 18DKBL
B
BATTERY FEED CH3_34,34A
A
ROOF / DOME (2500)
C
D
C63-GL 18WH
F63-G 18WH
E63BC 18DKBL
B
5
D63-GA 16WH
A63-G 18WH
3
A63BC 18DKBL
A63-GK 18WH
E63-G 18WH
C63D 18DKBL
A
C63E 18DKBL
B
A
C63-GE 18WH
B
DOOR / IP DOOR POD (3205M)
A
B
A63BB 18DKBL
A63D 18DKBL
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
DOOR / IP DOOR POD (3206M)
A63-GA 16WH
A63 18DKBL
A11-GCA 12WH
A63BD 18DKBL
F4
F63BB 18DKBL
DOME LAMP CIRCUIT
E4 FUSE F2-D (1011)
*A14 4RD
FUSE F4-F (1013) @A14KH 12RD F2 E2
BODY CONTROLLER #J2 (1604)
*A14J 8RD
BATTERY FEED CH3_01,04A
@A63BD 18DKBL
A14KH 12RD
#A14T 8RD
DRIVER SIDE COURTESY LIGHT (3400)
PASSENGER SIDE COURTESY LIGHT (3400)
A C B
DOME LIGHT
MAP LIGHT
MAP LIGHT
MAP LIGHT / DOME (2100) * SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING @ W/2010 LH FUSE BLOCK
CHK
-
CHANGE
DATE
-
REV
ADDED EFFECT W/2010
D
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
Figure 229
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058102
SHEET
003
Dome / Map and Courtesy Lights – Day Cab
229
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.7. DOME / MAP (BENDIX FUSION), P. 3A CHAPTER 9 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LIGHTS - DOME / MAP (BENDIX FUSION)
NAVISTAR, INC.
W/ DAYCAB W/ DUAL CB ANT N/ AUX CB SPKR
A11-GCA 12WH
A14T 8RD
A14KH 12RD
BATTERY FEED CH3_01,04A
E4 FUSE F2-D (1011)
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
A63-GA 16WH
10A
A63BD 18DKBL
F4
BODY CONTROLLER #J2 (1604)
A63D 18DKBL
5
3
C
IP / ROOF (2000)
B
CONSOLE / ROOF STANDARD (2500)
C63-GE 18WH
C63D 18DKBL
C63E 18DKBL
C63-GL 18WH
D
J
D63-GA 16WH
D63E 18DKBL
D63BD 18DKBL
4
A63 18DKBL
A C B
DOME LIGHT
CHK
DATE
MAP LIGHT
MAP LIGHT
CHANGE
REV
0488 14AUG15 INITIAL RELEASE.
A
REFERENCE
93156B
MAP LIGHT / DOME (2100)
DRAWN
RELEASE NO.
93156B
Figure 230
230
NAME
23139689 CIRCUIT DIAGRAM, PROSTAR,LONESTAR DATE
12AUG15
PART NO.
AE08058102
Dome / Map (Bendix Fusion)
SHEET
03A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.8. DOME / MAP AND COURTESY LIGHTS – SLEEPER, P. 4 CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DOME / MAP AND COURTESY LIGHTS - SLEEPER
NAVISTAR, INC.
FUSE F2-D (1011) BATTERY FEED CH3_04,4A
A14KH 12RD
#A14T 8RD
E4
F4 10A
FUSE F4-F (1013)
BATTERY FEED CH3_34,34A
*A14J 8RD
*A14 4RD
@A14KH 12RD
E2
F2
IP / ROOF (2000) A63-GA 16WH
D63-GA 16WH
3
A63BD 18DKBL
A63D 18DKBL
A
B
PASSENGER SIDE COURTESY LIGHT (3400)
D63E 18DKBL
A63BB 18DKBL
B
A
DRIVER SIDE COURTESY LIGHT (3400)
B
A
ROOF / DOME LIGHT (2101)
* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING @ W/2010 LH FUSE BLOCK CHK
-
CHANGE
DATE
-
REV
ADDED EFFECT W/2010
D
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
Figure 231
61802Y
D63M 18DKBL
D63-GF 18WH
D63D 18DKBL
F63-G 18WH
E63BC 18DKBL
E63-G 18WH B
IP / ROOF (2000)
5
IP DOOR POD / DOOR (3205M)
A
B
D63-GM 18WH
A
F63BB 18DKBL
IP DOOR POD / DOOR B (3206M)
A63-G 18WH
A63-GK 18WH
A63BC 18DKBL
4
LEFT SIDE DASH MOUNTED DUAL POST GND PLATE
A
MAP READING LIGHT (2102)
D63-GE 18WH
A11-GCA 12WH
A63 18DKBL
J
D63C 18DKBL
DOME LAMP CIRCUIT
@A63BD 18DKBL
BODY CONTROLLER #J2 (1604)
A
B
MAP READING LIGHT (2103)
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058102
SHEET
004
Dome / Map and Courtesy Lights – Sleeper
231
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.9. FOG LIGHTS AND SPOT LIGHT, P. 5 CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FOG LIGHTS AND SPOT LIGHT
NAVISTAR, INC.
RIGHT FOG LAMP
F
K
A64B 16YL
A64A 16YL
LEFT FOG LAMP
BODY CONTROLLER #J1 (1603)
IP / FORWARD CHASSIS (1700) 22
23
M64B 16YL
M64A 16YL
A
GROUND ADAPTER #1 (8800)
C
B
M11-G 10WH
M11-GD 12WH
M64-GA 16WH
M64-GB 16WH
LEFT FOG LIGHT (8201 / 8203) A
M64-GB 16WH
B M64-GA 16WH
FORWARD GROUND (4005)
B
A
RIGHT FOG LIGHT (8200 / 8202)
M64A 16WH
M64B 16WH
1
2
4
3
RIGHT FOG LIGHT
LEFT FOG LIGHT
CHK
CHANGE
DATE
0488 20MAY14
REV
ADDED R/D 8203A AND
C
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
R/D 4005.
61802Y
Figure 232
232
FOG LIGHT (8203/8203A)
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058102
Fog Lights and Spot Light
SHEET
005
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.10. HEADLIGHTS, P. 6 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
HEADLIGHTS
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
M57 160R
4
3
2
3
A
DATE
CHANGE
0486 03JAN12 ADDED: LONESTAR IN
REV
B
A
REFERENCE
75116N
A
B
B
HEADLIGHT HIGH BEAM RIGHT (8006R) DRAWN
61802Y
Figure 233
DIMMER
M57AC 16OR
M58B 16BN
M53B 14YL
1
C11-GBC 16WH
C11-GBD 16WH
C58BA 16BN
C53B 14YL
A
1
2
3
2
HEADLIGHT MARKER LOW BEAM LIGHT RIGHT RIGHT (8006T) (8165)
TURN / MARKER LIGHT (8166T)
NAME
300422 RELEASE NO.
TITLE, CIRC M57A, 4005,4005A TITLES.
FTP
D
TURN SIGNAL SWITCH (1801)
C11-GBB 14WH
C11-GBA 14WH
C52B 14YL
C53A 14YL
C11-GAB 14WH B
B
E
C
B
C11-GB 14WH
A
(4005 / 4005A) LEFT SIDE FWD DASH MOUNTED DUAL POST GND PLATE
HEADLIGHT HEADLIGHT HIGH BEAM LOW BEAM MARKER TURN / LEFT LEFT LIGHT LEFT MARKER LIGHT (8006R) (8006T) (8165) (8166T) CHK
M11-GB 14WH
M52B 14YL
M11-G 10WH
M53A 14YL
M11-GA 14WH
C11-GA 14WH 2
C56 16OR
C58AB 16BN
C11GAC 16WH
C58A 16BN
C11GAD 16WH
C58AA 16BN
1 1
RIGHT HEADLIGHT CONNECTOR (8000)
C
B
C11-GAA 14WH
A
E
C52A 14YL
D
M52A 14YL
M56AC 16OR
M58A 16BN
7
LEFT HEADLIGHT CONNECTOR (8001)
A52D 20YL
B52B 18YL
B9D 18GY
M57A 16OR
C57 16OR
M56 16OR M58 14BN
A102A 20YL
B9 18GY
IP / FORWARD CHASSIS (1700)
15
A7
C58BB 16BH
4
3
A8
B102A 18YL
A53A 14YL
A52A 14YL
A58 16BN
A56 16OR
M58AB 16OR
M56AB 16BN
IP / DCM A4 (1800)
2
1
A4
A14
A9 18GY
TRIPMASTER HEADLIGHT INPUT RELAY (1019) CH9_07
A53AB 18YL
5
FTP
ZVR
A53B 14YL
E5
A52AB 18YL
14
BODY CONTROLLER #J3 (1600)
A9A 18GY
LOW BEAM RIGHT H
BODY CONTROLLER #J5 (1602)
A57 16OR
HIGH BEAM RIGHT K
A53A 14YL
B
A52B 14YL
A53AA 14YL
LOW BEAM LEFT
HIGH BEAM LEFT C
A52AA 14YL
A52A 14YL
BODY CONTROLLER #J2 (1604)CH9_09
LEFT FORWARD / REAR MODESTY PANEL TURN LIGHT (8100A / 8100B) CH9_10
BODY CONTROLLER #J1 (1603)CH9_09
BODY CONTROLLER #J2 (1604)
H / L DIMMER
BODY CONTROLLER #J1 (1603) CH9_09
NAVISTAR, INC.
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058102
SHEET
006
Headlights
233
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.11. HEADLIGHTS (CONT.), P. 6A CHAPTER 9 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
HEADLIGHTS (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BODY CONTROLLER #J1 (1603) CH9_09
A52AB 18YL
A53A 14YL
A52A 14YL
A58 16BN
2
1
4
3
IP / FORWARD CHASSIS (1700)
15
2
TURN / MARKER LIGHT (8166T)
A
HEADLIGHT HIGH BEAM LEFT (8006R)
1
MARKER LIGHT LEFT (8165)
CHANGE
REV
0488 18AUG15 ADDED CIRC A56A3 AND
D
B
REFERENCE
DRAWN
300422 RELEASE NO.
A57A3 IN R/D 1700.
82357E
Figure 234
234
C
E
M57AC 16OR D
HEADLIGHT HIGH BEAM RIGHT (8006R)
B
A
1
1
2
C57 16OR
C58BB 16BH
C11-GBC 16WH
C11-GBD 16WH
C11-GBB 14WH
C11-GBA 14WH B
C53B 14YL
C11-GB 14WH
B
M58B 16BN
M53B 14YL
M11-GB 14WH
M52B 14YL A
A
HEADLIGHT LOW BEAM LEFT (8006T)
93248T
C52B 14YL
C53A 14YL
C11-GAB 14WH
C58AA 16BN
C11-GAD 16WH 2
A
(4005 / 4005A) LEFT SIDE FWD DASH MOUNTED DUAL POST GND PLATE
C11-GA 14WH B
M11-G 10WH
M53A 14YL
M11-GA 14WH
M52A 14YL
M58A 14BN
1
RIGHT HEADLIGHT CONNECTOR (8000)
C
B
C11-GAA 14WH
C58AB 16BN
C58A 16BN
E
C11-GAC 16WH
C56 16OR 3
A
C52A 14YL
M56AC 16OR
GND PLATE CH9_12 LEFT HEADLIGHT D T/S HARNESS CONNECTOR (8001)
DATE
M57 16OR M57 160R
M58 14BN
C58BA 16BN
M58AB 16OR
M58AB 16BN
M58AB 16BN M56AB 16OR
M54GCC 16WH
A56 16OR 5
M56 16OR
CHK
TRIPMASTER HEADLIGHT INPUT RELAY (1019) CH9_07
A53AB 18YL
14
M
A57A3 16OR
A53B 14YL
D
A56A3 16OR
H
BODY CONTROLLER #J1 (1603)
A57 16OR
LOW BEAM RIGHT
K
A53A 14YL
HIGH BEAM RIGHT
A53AA 14YL
B
A52B 14YL
C
LOW BEAM LEFT
HIGH BEAM LEFT
M54A 16BN
C
BODY CONTROLLER #J2 (1604)
A52AA 14YL
B
M56AE 16OR
A
BODY CONTROLLER #J1 (1603)CH9_09 BODY A54 CONTROLLER 16BN #J2 A52A (1604)CH9_09 14YL
LEFT TURN LAMP (8100/8100A) CH9_10
MODESTY LAMP (8102)
M56AD 160R M54B 16BN
LEFT FORWARD / REAR MODESTY PANEL TURN LIGHT (8100 / 8100B) CH9_10
NAVISTAR, INC.
3
2
HEADLIGHT MARKER LOW BEAM LIGHT RIGHT RIGHT (8006T) (8165)
TURN / MARKER LIGHT (8166T)
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
PART NO.
16DEC11
Headlights (Cont.)
AE08058102
SHEET
06A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.12. TRIPMASTER, P. 7 CHAPTER 9 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TRIPMASTER
NAVISTAR, INC.
SATELLITE COMMUNICATION (5010 / 1970) A
H14SD 18RD
+12V E BATTERY
A14SD 18RD
FUSE F2-F (1011) D2 C2
#A14T 8RD
A14KC 12RD
10A
BATTERY FEED MEGA FUSE TO CAB (1001) CH3_02, 01
#A14 6RD
(1014-C1) **(A13FB)
(1014-G2)
IGNITION RELAY #2 (1014) CH3_07
(1014-G1) ##A13FF 12PK
FUSE F5-J (1014) B IGNITION
B1
A13SD 18PK
H13SD 18PK
C
C H98B 18BK
B
D
H98A 18BK
J1708(+) A
J1708 PUBLIC CONN (1660/ 1661) CH3_19
A3BD(-) 18GY
A3BD(+) 18DKBL
(1014-A2) ##A13FD A13FB 12PK 12PK
H70E 18OR
SWITCH 2 F (LIGHT)
H50S 18YL
GROUND
A70E 18OR K
IP / DCM (1800)
A70D 18OR
D2
A70D 18GY
W/ DAYCAB TRIPMASTER
j SWITCH 1 G (BRK)
BRAKE INPUT BRAKE (1812) SWITCH D
B70D 18GY
D1
A50S 18YL
##A13FB 12PK
C
B70E 18OR
A70E 18OR
(1TB2) SWITCH A
D
FUSE F7-E (1016)
A14CH 12RD A50S 18YL
C1
A1
87 85 C2
A53ABA 18YL
A52AB 18YL
LEFT HEADLIGHT CONNECTOR (8001) CH9_06
A11-GBA 14WH
A53-GBE 18GY W/ SLEEPER TRIPMASTER A11-GBE 18WH
A53-G 18GY W/ DAYCAB TRIPMASTER
TRIPMASTER CONNECTIONS A11-GSD 18WH
* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING ** W/ IGNITION RELAY 3 ## N/ IGNITION RELAY 3
(2TB2) SWITCH2
**(A13FB) B1
A13SD 18PK
(2TB1)GROUND
(1014-C1)
(1014-G2) FUSE F5-J (1014)
4TB1 IGNITION
B2
A2
SLEEPER GROUND ADAPTER (5007)
TRAILER SPARE #4 (1122M) CH10_31
A72CJ 18OR
87A
11
LEFT HEADLIGHT CONNECTOR (8001) CH9_06
86
TRIPMASTER HEADLIGHT INPUT RELAY (1019)
H11-GSD 18WH
H11-GM 10WH 1
CH03_03,04
A53AB 18YL
30
SLEEPER GROUND STUD (5004)
IGNITION RELAY #2 (1014) CH3_08
**(A13FB) 10A
W/ SLEEPER TRIPMASTER
J1708(-)
##A13FB 12PK
(1014-G1)
A1
IGNITION RELAY #2 (1014) CH3_07
(1014-G1)
A1
##A13FB 12PK
##A13FF 12PK
A11-GKJ 6WH
TRIP MASTER (5927)
NEG STUD (1005)
10A
A98A(+) 18DKBL
6TB1 DATALINK(+)
A98B(-) 18GY FUSE F2-F (1011)
7TB1 DATALINK(-)
A14SD 18RD
1TB1 +BATTERY CHK
CHANGE
DATE
0488 20MAY14
J1708 PUBLIC CONN (1660/1661) CH3_19
ADDED CIRC A72CJ IN
D2 10A REV
D
C2 A14KC 12RD REFERENCE
92447S
#A14T 8RD DRAWN
300422 RELEASE NO.
R/D 1019.
61802Y
Figure 235
BTRY FEED MEGAFUSE TO CAB (1001) CH3_02, 01
#A14 6RD
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058102
SHEET
007
Tripmaster
235
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.13. TRIPMASTER (CONT.), P. 7A CHAPTER 9 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TRIPMASTER (CONT)
NAVISTAR, INC.
W/2010 LH FUSEBLOCK SATELLITE COMMUNICATION (5010 / 1970)
TRIP MASTER (5927)
+12V E BATTERY
H14SD 18RD
C
H13SD 18PK
A
A14SD 18RD
FUSE F2-N (1011) B1 A1
A14T 8RD
A14KC 12RD
10A
BATTERY FEED MEGA FUSE TO CAB (1001) CH3_04A,1A
A14 6RD
FUSE F5-L(1014) B IGNITION
D3
A13SD 18PK
(A13FC) W/ SLEEPER TRIPMASTER
W/ DAYCAB TRIPMASTER A70D 18OR
IP / DCM (1800) D2
A70D 18GY
D1
j SWITCH 1 G (BRK)
H70E 18OR
SWITCH 2 F (LIGHT)
H50S 18YL
GROUND
FUSE F5-T (1014) CH3_8A
C3 10A
A70E 18OR K
BRAKE INPUT BRAKE (1812) SWITCH B70D 18GY
B70E 18OR
A50S 18YL
D
C
(1TB2) SWITCH A
D A14CN 12RD
BATTERY FEED CH3_3A, CH3_4A
A50S 18YL A3
C3
1
A52ABA 18YL
87 87A B4
A4
BODY CONTROLLER (1604)
GROUND (1022) 5
85 C4
W/ SLEEPER TRIPMASTER
A52AB 18YL
H11-GSD 18WH
H11-GM 10WH
SLEEPER GROUND STUD (5004)
TRIPMASTER HEADLIGHT INPUT RELAY (1017)
86
30
1
A53-GBE 18GY
11 A52AA 14YL
C
A11-GBE 18WH
A53-G 18GY
A11-GBA 14WH
A11-GKJ 6WH
SLEEPER GROUND ADAPTER (5007)
A13SD 18PK
4TB1 IGNITION
FUSE F2-N (1011) A1 A14KC B1 12RD 10A
DATE
CHANGE
0638 14OCT14 INITIAL RELEASE.
REV
A
REFERENCE
92715R
#A14T 8RD
DRAWN
92715R
Figure 236
BTRY FEED MEGAFUSE TO CAB (1001) CH3_04A,01A
#A14 6RD
NEG STUD (1005)
NAME
23134937 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
236
FUSE F5-T (1014) CH3_8A
(A13FC) 10A
A14SD 18RD
1TB1 +BATTERY
CHK
(2TB2) SWITCH2
FUSE F5-L (1014) C3 D3
DATE
PART NO.
17SEP14
Tripmaster (Cont.)
AE08058102
SHEET
07A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.14. TURN AND STOP SWITCH, P. 8 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
TURN AND STOP SWITCH
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
STOP SWITCH / LIGHT1 CONNECTOR (1806)
IP / DCM (1800)
BODY CONTROLLER #J5 (1602)
B9
A4
A9A 18GY
A9 18GY
BA9K 18GY
B9 18GY
D
TURN SIGNAL SWITCH (1801)
B9D 18GY
E5
C
150
ZVR
BA70 18OR
A70 20OR
6.8V
BRAKE E14 SWITCH
HAZARD BODY CONTROLLER #J3 (1600)
7
A2 RIGHT TURN
A6
A57B 20OR
LEFT TURN
A7
A56B 20OR
B57B 18OR A1
CHK
DATE
0486 30DEC11
CHANGE
RIGHT TURN
1 B56B 18OR
REV
TITLE WAS CIRCUIT
2
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
61802Y
Figure 237
LEFT TURN
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058102
SHEET
008
Turn and Stop Switch
237
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.15. LIGHT SYSTEM – PARK, MARKER, CLEARANCE, ID, TURN, STOP, TAIL, P. 9 CHAPTER 9 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
LIGHT SYSTEM - PARK, MARKER, CLEARANCE, ID, TURN, STOP, TAIL
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
SKIRT LIGHT (8052) CH9_12
RIGHT TURN SIGNAL (8053) CH9_12
A57A 16OR A57B 16OR
A57NB 16OR
BODY CONTROLLER #J1 (1603)
RIGHT FRONT TURN A
W/ VS-400 COLLISION WARNING
A57NA 18OR
SIDE DISPLAY UNIT (1942) CH4_28
W/ MIRROR MOUNTED LIGHT
A57 16OR
A57N 16OR
IP / FORWARD CHASSIS (1700)
PASSENGER DOOR HARNESS CONN (3003M) CH4_05
A57D 18OR
15
M57 16OR
W/ MIRROR MOUNTED LIGHT OR W/ COLLISION WARNING
A57 16OR
N/ MIRROR MOUNTED LIGHT N/ COLLISION WARNING LEFT FRONT B TURN
RIGHT HEADLIGHT CONNECTOR / FRONT RIGHT TURN & PARK / MARKER LIGHT (8000/8003) CH9_06,31 FOG LT LONESTAR SE (8203A) CH09_32
14
A56 160R
A56N 180R
M56 16OR
LEFT HEADLIGHT CONNECTOR / FRONT LEFT TURN & PARK / MARKER LIGHT (8001/8002) CH9_06,31
W/ MIRROR MOUNTED LIGHT A56 160R
N/ MIRROR MOUNTED LIGHT 5
A58 16BN
M58 14BN
BODY CONTROLLER #J2 (1604)
A54 16BN IP / CENTER CHASSIS (1701)
4
A68A 14BN
LEFT REAR TURN / STOP SIGNAL RIGHT REAR TURN / STOP SIGNAL
CHK
D
A56A 14OR
M
A57A 14OR
CHANGE
DATE
0488 19MAY14
N56A 14OR
3 N57A 14OR
REV
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
Figure 238
238
61802Y
PARK, MARKER, CLEARANCE, ID LAMP
CENTER CHASSIS / REAR CHASSIS (9800) N68A 14BN
2
ADDED REF R/D'S 8003, C
8002 & CH REF FOR SHEET 31.
G
4
2
3
L / R HEADLIGHT CONNECTOR / FRONT L / R TURN & PARK / MARKER LIGHT (8000/8001/ 8002/8003) CH9_06,31
R68A 14BN
LICENSE PLATE, LEFT & RIGHT STOP-TAIL TURN LT CH9_01,02
R56A 14OR
L STOP-TAIL TURN LT CH9_01,02
R57A 14OR
R STOP-TAIL TURN LT CH9_01,02
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058102
SHEET
009
Light System – Park, Marker, Clearance, ID, Turn, Stop, Tail
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.16. ECE TAIL LIGHTS, P. 9A NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ECE TAIL LIGHTS
NAVISTAR, INC.
ECE TAIL LIGHTS (4450BF)
ECE TAIL LIGHTS (4450BM)
A
R56BC 160R
A
B
R57BC 160R
B
C
R70BB 140R
C
ECE TAIL LIGHTS (4450BF)
ECE TAIL LIGHTS (4460BF)
CHK
DATE
A
R68BB 14BN
A
B
R56BB 140R
B
C
R57BB 160R
C
D
R58BB 14BN
D
E
R71BB 160R
E
F
R12BB 160R
F
G
R11-GBB 12WH
G
CHANGE
0486 03JAN12 INITIAL RELEASE.
REV
A
REFERENCE
75116N
DRAWN
310775 RELEASE NO.
75116N
Figure 239
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
PART NO.
15NOV10
AE08058102
SHEET
09A
ECE Tail Lights
239
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.17. BODY BUILDER AND ECE TAIL LIGHT CONNECTION, P. 9B CHAPTER 9 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
ECE TAIL LIGHTS (4460AM)
BODY BUILDER AND ECE TAIL LIGHT CONNECTION
CENTER CHASSIS/IP (1701F/1701)
C
N70BB 14RD
B
N57BC 16LTGN
ABS #3 (1402)
64 A94BW 16GY
12 CLUSTER # 2 (1501)
N57BA 16LTGN
N57BC 16LTGN
15 42 A109B 18GY
N56BC 16YL
A
N56BC 16YL
1
10
N56BA 16YL
BODY BUILDER TURN/STOP (4460M)
60
N56BC 16YL
A
B
N57BC 16LTGN
C
N70BB 14RD
A94BV 16GY
BODY CONTROLLER # J1 (1603) 72 A70R 14RD
D
BODY BUILDER CONNECTION (4450M) 76
N68BB 14BN
A
B
N56BB 16YL
C
N57BB 16LTGN
59
63
A57B 16OR
A
A57BB 16OR
A57BD 14OR
M
A54BB 14BN
A54 16BN
G
BODY CONTROLLER # J2 (1604)
B4
PDC FOR DFM (1035)
74
N54BB 14BN
D
A94BU 16GY A57B1 16OR
A58 12BN E
N71BB 16LTBL
F
N12BB 14LTBL
73
TRAILER MARKER LIGHT RELAY (1012-F3)CH9_13
A71BA 16OR
A71BB 16OR
TRAILER AUX OR BODY ACC RELAY (1016-G2) CH9_16
75 A12BB 18DKBL F
N11-GD 12WH
G
F E
N11-GJ 16WH
CHK
DATE
0488 20MAY14
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92447S
DRAWN
CENTER GND (4006/4006A)
N11-GA 10WH NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR 92447S
240
CHASSIS GND SPLICE PACK #1 (8803)
CHASSIS GND SPLICE PACK (8806)
RELEASE NO.
Figure 240
A
BODY CONTROLLER # J1 (1603)
DATE
08APR14
PART NO.
AE08058102
Body Builder and ECE Tail Light Connection
SHEET
09B
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.18. LIGHT SYSTEM – PARK, MARKER, FRONT – TURN AND MODESTY PANEL LIGHT, P. 10 CHAPTER 9 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
LIGHT SYSTEM - PARK, MARKER, FRONT - TURN AND MODESTY PANEL LIGHT
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
MODESTY LAMP/ CUSTOMER SUPPLIED LIGHTS (8102)
FRONT RIGHT TURN & PARK / MARKER LIGHT (8000)
LEFT MODESTY PANEL TURN LIGHT N/ SLEEPER (8100)
RIGHT MODESTY PANEL TURN LIGHT N/ SLEEPER (8101)
@M54A 16BN
M11-G 16WH
(8101)
M11-GBC 16WH
A
M58AC 16BN
C
A
B
J58B 16BN
J11GA 16WH
J57A 16OR
(8101) C
B
LEFT FORWARD MODESTY PANEL TURN LIGHT (8100A)
CHANGE
DATE
C
A
REV
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
M56AB, M11-GBB RESP. AT R/D 8100.
B
C
A
J57AA 16OR
J11GAA 16WH
J58BA 16BN A
B
B
LEFT REAR MODESTY PANEL TURN LIGHT W/ SLEEPER (8100B) (OPTIONAL)
CIRC M56AE,M11-GDD WASC
Figure 241
J57AB 16OR
J56AA 16OR
J11GBA 16WH
J58AA 16BN
C A
J11GAB 16WH
BODY CONTROLLER #J1 / J2 (1603 / 1604) CH9_09
J11GBB 16WH J58AB 16BN
C
-
B
J58BB 16BN
LEFT HEADLIGHT CONN. (8001) CH9_31
CHK
M57AB 16OR
M57 16OR
M58AB 16BN M58 14BN
J56A 16OR
J58A 16BN
(8100)
M56AB 16OR
B
A
M56 16OR
M54A 16BN
C
J56AB 16OR
-
M58B 16BN
M11-GB 14WH
M56AD 16OR
M11-GDD 16WH
B
A
C
FWD GND (4005)
J11GB 16WH
@M56AE 160R
M56AB 16OR
M54-GCC 16WH
M56AE 16OR
A
C
M58AB 16BN
M54B 16BN
(8100) B
E
D
M54-GBB 16WH
IP/FORWORD CHASSIS (1700) CH9_031
M54CA 16BN
M56AJ 16OR
B
A
C
B
A
M57-AC 16OR
B
C FOG LT LONESTAR SE (8203A) CH10_32
61802Y
RIGHT REAR MODESTY PANEL TURN LIGHT W/ SLEEPER (8101B) (OPTIONAL)
RIGHT FORWARD MODESTY PANEL TURN LIGHT (8101A) @ W/ LONESTAR
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058102
SHEET
010
Light System – Park, Marker, Front – Turn and Modesty Panel Light
241
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.19. LIGHT SYSTEM – PARK, MARKER, FRONT – TURN AND MODESTY PANEL LIGHT, P. 10A ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 9
LIGHT SYSTEM - PARK, MARKER, FRONT - TURN AND MODESTY PANEL LIGHT
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
A11-GAA 14WH
GROUND STUD (1004) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
A54-GXE 16WH
RIGHT TURN SIGNAL (8054) IP/FORWARD CHASSIS (1700) A A57A 160R
15
BODY CONTROLLER #J1 (1603)
A57A 160R
B
A54A 16BN
C
A57BC 160R
A
PASSENGER DOOR HARNESS (3003M)
*A57B 160R
EATON VORAD RT SIDE DISPLAY (1942F)
4
J
G
#A57C 160R
BODY CONTROLLER #J4 (1604)
FOR PROSTAR W/ SCR *= W/ MIRROR TURN SIGNAL #= W/ COLLISION WARNING
CHK
DATE
CHANGE
MZMJ 22MAR13 INITIAL RELEASE.
REV
A
REFERENCE
91996P
DRAWN
RELEASE NO.
91996P
Figure 242
242
NAME
23101172 CIRCUIT DIAGRAM, PROSTAR DATE
14MAR13
PART NO.
AE08058102
SHEET
10A
Light System – Park, Marker, Front – Turn and Modesty Panel Light
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.20. LIGHT SYSTEM – CLEARANCE, ID, P. 11 CHAPTER 9 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
LIGHT SYSTEM - CLEARANCE, ID
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
ROOF / IP (2000-3)
W/ SUNSHADE
D63-GA 16WH
BODY CONTROLLER #J2 (1604) IP / ROOF (2000-1) D58T 18BN
CLEARANCE LIGHT (520)
C58-GD 18WH
C58A 18BN B
A
B
C58D 18BN
C58-GC 18WH
C58C 18BN
C58-GB 18WH
C58B 18BN A
A
CLEARANCE LIGHT (521)
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
B
A
B
CLEARANCE LIGHT (522)
N/ SUNSHADE
D63-GA 16WH
BODY CONTROLLER #J2 (1604) IP / ROOF (2000-1)
A54 16BN
G
CLEARANCE LIGHT (523)
A58T 18BN
D58T 18BN
B
CLEARANCE LIGHT (524)
ROOF / IP (2000-3) A63-GA 16WH
* W/ DAYCAB W/ DUAL CB
PARK, MARKER, CLEARANCE, ID LAMP
A
B
C58-GF 18WH
A
C58F 18BN
SUNSHADE CONNECTOR (345 / 2007F)
C58-GE 18WH
A58T 18BN
C58E 18BN
A54 16BN
G
C58-GA 18WH
PARK, MARKER, CLEARANCE, ID LAMP
A11-GCA 12WH
A63-GA 16WH
A11-GCA 12WH
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
*D63-GL 18WH
A
DATE
CHANGE
0488 14AUG15 ADDED CKT D63-GL AT
A
REV
REFERENCE
93156B
DRAWN
300422 RELEASE NO.
REF DES 2500.
61802Y
Figure 243
B
B
RIGHT MARKER LAMP (2005M)
A
D58-GJ 18WH
D58R 18BN
D58-GH 18WH
D58P 18BN A
MID MARKER LAMP (2004M)
LEFT MARKER LAMP (2003M)
C
D58-GF 18WH
D58N 18BN
D58-GE 18WH B
A
B
LEFT CLEARANCE LAMP (2002M)
CHK
D58M 18BN
D58-GD 18WH
D58Z 18BN
ROOF / CONSOLE (2500-B) CH9_041
B
RIGHT CLEARANCE LAMP (2006M)
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058102
SHEET
011
Light System – Clearance, ID
243
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.21. LIGHT SYSTEM – SKIRT LIGHT, P. 12 CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LIGHT SYSTEM - SKIRT LIGHT
NAVISTAR, INC.
BATTERY FEED CH3_01
FUSE F2-H (1011) C4 D4 A54XV 16BN 15A
A14T 8RD
A14KH 12RD
BODY CONTROLLER #J4 (1601)
BODY CONTROLLER #J1 (1603)
A1
A2
86
SKIRT LIGHT RELAY (1010)
30
87 87A
85 A57N 16OR
A
B2
RIGHT TURN SIGNAL (8053)
CUSTOMER SUPPLIED LIGHTS (8052)
A57AA 16OR B
#M54-GDD 16WH A54XE 16BN
A11-GCB 14WH
B
CHANGE
REV
C
A
CONNECTION FOR CUSTOMER SUPPLIED LIGHTS (8051)
# W/LONESTAR
REVISED AND REDRAWN.
A54XA 16BN
A54-GXA 16WH
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 244
LEFT TURN LAMP (8100-A) CH9_10
A54-GX 16WH
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
244
#M54-GA 16WH
#M54-GE 16VT
A54XA 16BN
A54-GXB 20WH
A54-GXB 20WH
A
#M11-GC 12WH
A54-GXA 16WH
#M11-G 10WH
A54-GXD 16WH
#M54-GCC 16WH
A
#M54-GBB 16WH
A54XC 16BN
MODESTY LAMP/CUSTOMER SUPPLIED LIGHT (8102)CH9_31
C
GROUND ADAPTER (8800) M11-GD 12WH
A54-GXC 16WH
B
A57B 16OR
A54-GX 16WH
DATE
A
B
A54-GXE 16WH
GROUND ADAPTER (1023)
0488 20MAY14
#M54XB 160R
B
SKIRT LIGHT (8052)
CHK
IP/FWD CHASSIS (1700)
A54A 16BN
A
1
24
CONNECTION FOR CUSTOMER SUPPLIED LIGHTS (8050)
A
A57AC 16OR
C
9
#M54X 160R
B1
A57NB 16OR
RIGHT FRONT TURN
A54X 16BN
A54XD 16BN
#M54XC 160R
CUSTOMER SUPPLIED F16 SKIRT LIGHTS
RADIATOR GROUND (8600)
LEFT SIDE DASH MOUNTED DUAL POST GND PLATE (4005)
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058102
Light System – Skirt Light
SHEET
012
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.22. LIGHT SYSTEM – SKIRT LIGHT (CONT.), P. 12A CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LIGHT SYSTEM - SKIRT LIGHT (CONT)
NAVISTAR, INC.
W/2010 LH FUSEBLOCK BATTERY FEED CH3_4A
FUSE F10-K (1019)
A14T 8RD
A14KH 16RD
C2
D2 15A
A54XV 16BN
BODY CONTROLLER #J4 (1601)
BODY CONTROLLER #J1 (1603)
E4
D4
86
SKIRT LIGHT RELAY (1019)
30
87 87A
85 A57N 16OR
A
D3
RIGHT TURN SIGNAL (8053)
CUSTOMER SUPPLIED LIGHTS (8052)
A57AA 16OR B
A
A54XC 16BN
A
A54-GXD 16WH
A54-GX 16WH
#M54-GA 16WH
#M54-GE 16VT
A54XA 16BN
A54-GXB 20WH A54-GXA 16WH
#M11-GC 12WH
C
#M11-G 10WH
A57B 16OR
A54-GXC 16WH
B
A54-GXB 20WH
B
A54-GXE 16WH
GROUND ADAPTER (1023)
RADIATOR GROUND (8600)
A54XE 16BN
A11-GCB 14WH
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
# W/LONESTAR CHANGE
0638 14OCT14 INITIAL RELEASE.
REV
A
B
LEFT SIDE DASH MOUNTED DUAL POST GND PLATE (4005)
A
CONNECTION FOR CUSTOMER SUPPLIED LIGHTS (8051)
REFERENCE
92715R
DRAWN
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
92715R
Figure 245
A54XA 16BN
A54-GXA 16WH
A54-GX 16WH
DATE
#M54XB 160R
B
SKIRT LIGHT (8052)
CHK
IP/FWD CHASSIS (1700)
A54A 16BN
A
1
24
CONNECTION FOR CUSTOMER SUPPLIED LIGHTS (8050)
A
A57AC 16OR
C
9
#M54X 160R
E3
A57NB 16OR
RIGHT FRONT TURN
A54X 16BN
A54XD 16BN
#M54XC 160R
CUSTOMER SUPPLIED F16 SKIRT LIGHTS
DATE
17SEP14
PART NO.
AE08058102
SHEET
12A
Light System – Skirt Light (Cont.)
245
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.23. TRAILER LIGHT SYSTEM – MARKER, STOP, TAIL, TURN, P. 13 CHAPTER 9 TRAILER LIGHT SYSTEM - MARKER, STOP, TAIL, TURN
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GROUND ADAPTER (1023)
85
87A 87
LEFT TURN F13 SIGNAL
2
TRAILER LEFT TURN RELAY (1011)
A56-GT 18WH 30
BATTERY FEED CH3_34
H2
H1
*A14 4RD
IP / CENTER CHASSIS (1701) CH9_14,15
A56T 12OR
A56C 18OR
BATTERY FEED CH3_01
BODY CONTROLLER #J4 (1601)
#A14 6RD
NAVISTAR, INC.
86
J2
J1 FUSE F2-A (1011) E1 F1
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
RIGHT TURN SIGNAL
A57C 18OR
A57-GT 18WH
E15
H3
A14FC 12RD
IP / CENTER CHASSIS (1701) CH9_14,15
A57T 12OR H4
85
87A
TRAILER RIGHT TURN RELAY (1011)
87
FUSE F2-C (1011)
30 86
J4
J3 (A57J)
E3
F3 15A
A54BB 14BN
A58 12BN
MARKER LIGHT SIGNAL
E3
A58-GT 18WH
F14
A54C 18BN
F3
85
A58T 12BN
IP/CTR CHASSIS (1701)CH9_9B
87A TRAILER MARKER LIGHT RELAY (1012)
87
30
FUSE F3-D (1012) C4 D4
E4
F4
(A58J) 20A
A68 18BN
E1
A68-GT 18WH
E10
F1
85
87A 87
TRAILER TAIL LIGHT RELAY (1012) FUSE F3-B (1012)
30 E2
F2
C2
D2
(A68J) 20A
F15
A70C 18OR
* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING
A70-GT 18WH
G3
A70T 12OR
J3
85
87A 87
TRAILER STOP LIGHT RELAY (1016) FUSE F7-D (1016) E4 F4
30 G4
A14HB 12RD
IP / CENTER CHASSIS (1701) CH9_14,15
86
J4
A14HA 12RD
IP / CENTER CHASSIS (1701) CH9_14,15
A68T 12BN
86
TRAILER STOP LIGHT SIGNAL
A14FD 12RD
IP/CTR CHASSIS (1701)CH9_14,15
86
TAIL LIGHT SIGNAL
A14F 8RD
15A
A14H 8RD
A11-GCB 12WH
(A56J)
1
(A70J)
A14HC 12RD
30A CHK
DATE
0488 20MAY14
CHANGE
REV
ADDED CIRC A58,A54BB
D
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
AT R/D
1012 IN CAV F3.
Figure 246
246
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058102
Trailer Light System – Marker, Stop, Tail, Turn
SHEET
013
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.24. TRAILER LIGHT SYSTEM – MARKER, STOP, TAIL, TURN (CONT.), P. 13A CHAPTER 9 TRAILER LIGHT SYSTEM - MARKER, STOP, TAIL, TURN (CONT)
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GROUND ADAPTER (1023)
IP / CENTER CHASSIS (1701) CH9_14,15
A56T 12OR C2
C1
85
87A 87
2
LEFT TURN F13 SIGNAL
TRAILER LEFT TURN RELAY (1015)
A56-GT 18WH 30
BATTERY FEED CH3_34A
A11-GW1 16WH A56C 18OR
*A14 4RD
BODY CONTROLLER #J4 (1601)
BATTERY FEED CH3_01A
GROUND (1027) CH3_42
W/ 2010 LH FUSEBLOCK
#A14 6RD
NAVISTAR, INC.
86 A11-GCB 12WH
D1
A56J 120R
D2
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
RIGHT TURN SIGNAL
A57C 18OR
H4
85
87A
A54C 18BN
D3 A57J 120R
E1
A58-GT 18WH
F14
E2
A58J 12BN
A68-GT 18WH
D4 85
87A 87
A70C 18OR
F15
* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING
A70-GT 18WH
D3
F3
FUSE F4-M (1013)
87A 87
CHK
-
DATE
-
CHANGE
30
REV
INITIAL RELEASE.
A
REFERENCE
92715R
DRAWN
C4 20A
A14HB 12RD
IP / CENTER CHASSIS (1701) CH9_14,15
A70J 120R
FUSE F4-T (1013) B4 A4
A14HC 12RD
30A
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
92715R
Figure 247
D4
TRAILER STOP LIGHT RELAY (1012)
86 D4
A14HA 12RD
TRAILER TAIL LIGHT RELAY (1010)
C4 A68J 12BN A14TFR 16RD A70T 12OR
85
F4
20A
IP / CENTER CHASSIS (1701) CH9_14,15
30 C3
FUSE F4-C (1013) H3 G3
A68T 12BN
D3
86
TRAILER STOP LIGHT SIGNAL
A14FD 12RD
TRAILER MARKER LIGHT RELAY (1012) 30
A68 18BN
E4 15A
87A 87
F2
E10
A14F 8RD
IP/CTR CHASSIS (1701)CH9_14,15
86
TAIL LIGHT SIGNAL
F4
A58T 12BN
F1
85
A14FC 12RD
FUSE F4-H (1013)
30 86
MARKER LIGHT SIGNAL
G4
TRAILER RIGHT TURN RELAY (1015)
87
D4
15A
IP / CENTER CHASSIS (1701) CH9_14,15
A57T 12OR C4
C3
A57-GT 18WH
E15
FUSE F4-D (1013)
A14H 8RD
1
DATE
17SEP14
PART NO.
AE08058102
SHEET
13A
Trailer Light System – Marker, Stop, Tail, Turn (Cont.)
247
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.25. TRAILER SOCKET – BACK OF CAB, P. 14 CHAPTER 9 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
TRAILER SOCKET - BOC
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
TRAILER LEFT TURN RELAY (1015) CH9_13A
5
TRAILER LEFT TURN RELAY (1011) CH9_13
A58T 12BN
TRAILER MARKER LIGHT RELAY (1012) CH9_13A
@A58T 120R
N57T 10LTGN
N58T 10BK
N56T 10YL
A70T 12OR
TRAILER STOP LIGHT RELAY (1012) CH9_13A
B
N57T 10LTGN
C
N58T 10BK
A
8
A68T 12BN
TRAILER STOP LIGHT RELAY (1016) CH9_13
BK
BK
BN
BN
RD
RD
BL
BL
WH
WH
SLEEPER TRAILER SOCKET #2-TG (9781F)
TRAILER CONNECTOR 1 (9780M / 9780M1 / 9784M)
B
N68T 10BN
9
C
N70T 10RD
10 A94T 12GY
AUXILIARY TRAILER SWITCH (1110M)CH9_16
#A72V 12OR
A N94T 10DKBL
11
D N72V 12DKBL
*A72V 12DKBL
N70T 10RD
N94T 10DKBL
* W/ AUX ISO TRAILER SOCKET # W/ SECONDARY INSTRUMENT CLUSTER @ W/2010 LH FUSE BLOCK DATE
CHANGE
REV
0638 14OCT14 ADDED EFFECT W/2010
ON LEFT SIDE FRAME RAIL NEAR BATTERY TRAY
SLEEPER TRAILER SOCKET #1-TG (9782M)
N68T 10BN
C
N72V 12DKBL
REFERENCE
92715R
LH FUSE BLOCK.
RD
RD
BN
BN
BK
BK
GN
GN
YL
YL
BL
BL
WH
WH
C
A
D
DRAWN
300422 61802Y
Figure 248
AUX TRAILER SOCKET (9902)
B
RELEASE NO.
248
GN
@A70T 12OR
TRAILER ABS ECU RELAY (1017) CH10_06
CHK
GN
A
7
@A68T 12BN
TRAILER TAIL LIGHT RELAY (1012) CH9_13
AUXILIARY TRAILER RELAY (1016)CH9_16
YL
@A57T 12OR
TRAILER MARKER LIGHT RELAY (1012) CH9_13
TRAILER TAIL LIGHT RELAY (1010) CH9_13A
YL C
6
A57T 12OR
ABS TRAILER SOCKET (9902)
B
N56T 10YL
A56T 12OR
TRAILER RIGHT TURN RELAY (1011) CH9_13 TRAILER RIGHT TURN RELAY (1015) CH9_13A
TRAILER CONNECTOR 2 (9779F1/9779F)
IP / CENTER CHASSIS (1701)
@A56T 12OR
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE) NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058102
Trailer Socket – Back of Cab
SHEET
014
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.26. TRAILER SOCKET – BACK OF CAB AND END OF FRAME, P. 15 CHAPTER 9 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TRAILER SOCKET - BOC AND EOF
NAVISTAR, INC.
TRAILER CONNECTOR 1 (9715M)
EOF TRAILER TRAILER SOCKET SOCKET 1 (9790M / 9790MA) (9902)
C A
R68W 10BN
TRAILER CONNECTOR 2 (9716F) B
N56W 10YL
TRAILER RIGHT TURN RELAY (1011) CH9_13
A57T 12OR
TRAILER RIGHT TURN RELAY (1015) CH9_13A
A58T 12BN
YL
YL
R57W 10LTGN
GN
GN
BK
BK
A
R58W 10BK
WH
TRAILER CONNECTOR 2 (9779F / 9783F)
ABS TRAILER SOCKET (9902)
B
N56U 10YL
WH
YL
YL
GN
GN
BK
BK
BN
BN
RD
RD
BL
BL
6 N57T 10LTGN
C
N57U 10LTGN
7 N58T 10BK
@A68T 12BN
TRAILER STOP LIGHT RELAY (1016) CH9_13
A70T 12OR
TRAILER STOP LIGHT RELAY (1012) CH9_13A
@A70 12OR
TRAILER CONNECTOR 1 (9780M / 9784M) N68U 10BN
N68T 10BN 9
10
N94T 10DKBL
N94U 10DKBL #N72V 10DKBL
D
N72V 12DKBL
WH WH
#A72V 12OR
*A72V 12DKBL
N70U 10RD A
11
AUXILIARY TRAILER SWITCH (1110M)CH9_16
B
C N70T 10RD
A94T 12GY
TRAILER ABS ECU RELAY (1017) CH10_06
A
N58U 10BK
8 A68T 12BN
TRAILER TAIL LIGHT RELAY (1010) CH9_13A
W/ ISO TRAILER SOCKET
CHANGE
DATE
REV
0638 14OCT14 ADDED EFFECT W/2010
C
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
Figure 249
61802Y
GN
BK
BN
RD
BL
BK
BN
RD
BL
YL
GN
WH
AUX TRAILER SOCKET (9902)
YL
LEFT SIDE DASH MOUNTED DUAL POST GND PLATE
WH
W/ TRAILER & AUX SOCKET @A72V 12OR
* W/ AUX ISO TRAILER SOCKET # W/ SECONDARY INSTRUMENT CLUSTER @ W/2010 LH FUSE BLOCK
CHK
BN
B
ON REAR END OF LEFT SIDE FRAME RAIL
@A58T 12BN
TRAILER TAIL LIGHT RELAY (1012) CH9_13
AUXILIARY TRAILER SWITCH CH9_16C
BN
@A57T 12OR
TRAILER MARKER LIGHT RELAY 1012) CH9_13,3A
AUXILIARY TRAILER RELAY (1016)CH9_16
RD
C
A
N58W 10BK
TRAILER LEFT TURN RELAY (1011) CH9_13
RD
TRAILER SOCKET 2 (9789F / 9789FA)
R56W 10YL
C
N57W 10LTGN
TRAILER LEFT TURN RELAY (1015) CH9_13A
BL
B
B
IP / CENTER CHASSIS @A56T (1701) 12OR 5 N56T A56T 10YL 12OR
BL A
R70W 10RD
N70W 10RD N68W 10BN
C
R94W 10DKBL
N94W 10DKBL
ON LEFT SIDE FRAME RAIL NEAR BATTERY TRAY
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058102
SHEET
015
Trailer Socket – Back of Cab and End of Frame
249
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.27. TRAILER SOCKET WITH RUSSIAN PROSTAR, P. 15A ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CHAPTER 9
TRAILER SOCKET W/ RUSSIAN PROSTAR
NAVISTAR, INC.
BATTERY FEED
-
+ TRAILER SOCKET CONN 3 CH09_16A
A14HJ 16GY
A14E 16RD
ABS BRKR (1035) E3
10A E4
N94TE 16GY
ABS 10A RELAY (1035) B3
A14AE 16RD
IP / CENTER (1701-11)
30 A1 A3
A11-GAE 18WH
A14H 8RD
A14HH 8RD
A14 6RD
CONVERTER 24V (1240)
A94TE 16GY
87
(1012)
85
B1
A94T 16RD
86
A14HB D2 12RD
C2 10A
REAR FOG BRKR (1035) A14AJ 16RD D11 D12 10A A11-GAJ 18WH
A14J 16RD
A7
B9 30
87
IP / CENTER (1701-26) N64TLA 16YL
A64TLA 16GY
A9 86 B7 85
A64 16YL
A64TL1 16YL
REAR FOG 10A RELAY (1035)
F2
A14FTR 16RD E2 TRAILER TAIL LIGHT (1012)
5
9
F1 A64A 16YL
E1 A64-GA 16WH 14
REAR FOG LIGHT (9332-A) FOG LIGHT (9331-A) R64A 16YL
IP / CENTER (1701F-2) N64A 18YL
S11-GV 16YL
GROUND (1027)
S64A 16YL
A11-G 14WH
NEG STUD (1004)
E11 REAR FOG
BCM J4 (1601)
A64A1 16YL
1
TRAILER SOCKET CONN 3 (9786) CH09_16A
FOG LIGHT (9330)
CHK
DATE
CHANGE
0610 12NOV13 INITIAL RELEASE.
REV
A
REFERENCE
90656P
DRAWN
RELEASE NO.
90656P
Figure 250
250
NAME
23101301 CIRCUIT DIAGRAM, PROSTAR DATE
07JUN13
PART NO.
AE08058102
Trailer Socket with Russian ProStar
SHEET
15A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.28. TRAILER SOCKET WITH RUSSIAN PROSTAR (CONT.), P. 15B CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TRAILER SOCKET W/ RUSSIAN PROSTAR (CONT)
NAVISTAR, INC.
BATTERY FEED
+
W/2010 LH FUSEBLOCK
-
A14HH 8RD
A14 6RD
CONVERTER 24V (1240)
ABS 10A RELAY (1035)
A14E 16RD
ABS BRKR (1035) E3
10A E4
B3
A14AE 16RD
A14H 8RD
A14HJ 16GY
30 A1 A3
A11-GAE 18WH
A94TE 16GY FUSE F4-M (1013) A14T 16RD D4 C4
87
85
B1 86
A14HB 12RD
10A
11
A14J 16RD
A7
B9 30
A64TLA 16YL
87
26
A9 86 B7
A64 16YL
A64TL1 16YL
85
E11 REAR FOG
REAR FOG 10A RELAY (1035) A64A1 16YL C4
C3 85
BCM J4 (1601) A14FTR 16RD 30
87
A64-GA 16WH 9
TRAILER TAIL LIGHT (1010)
D3
14
REAR FOG LIGHT (9332-A) FOG LIGHT (9331-A) R64A 16YL
IP / CENTER (1701/1701F) N64A 18YL 2
GROUND (1027) S11-GV 16YL
NEG STUD (1004)
5
87A
86 D4
A64A 16YL
A11-G 14WH
1
IP/CTR CHASSIS (1701)
S64A 16YL
REAR FOG BRKR (1035) A14AJ 16RD D11 D12 10A A11-GAJ 18WH
FOG LIGHT (9330)
CHK
DATE
CHANGE
0638 14OCT14 INITIAL RELEASE.
REV
A
REFERENCE
92715R
DRAWN
RELEASE NO.
92715R
Figure 251
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
17SEP14
PART NO.
AE08058102
SHEET
15B
Trailer Socket with Russian ProStar (Cont.)
251
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.29. TRAILER SOCKET – AUXILIARY, P. 16 CHAPTER 9 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
TRAILER SOCKET - AUXILIARY
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GAUGE CLUSTER #1 (1500)
BATTERY FEED CH3_34
&A14 4RD FUSE F2-G (1011)
BATTERY 2 DIMR OUT2 PANEL LT
D3
A14EE 16RD
C3
A14JA 12RD
**A14 6RD
A14J 8RD
15A
A62DG 18DKBL
A62DA 16DKBL
6
BATTERY FEED CH3_01
+
-
ACCESSORY RELAY #2, 4 (1011 / 1012) CH3_09
NAVISTAR, INC.
10
4
AUXILIARY TRAILER SWITCH (1110M)
9
A72C 18OR
1
1
2B 3
A11-GKE 16WH
9
A11-GCA 12WH
7
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
A72B 14OR
#A72V 12OR
IP / CENTER CHASSIS (1701) CH9_14,15
-
+
##A72V 12DKBL
BATTERY FEED CH3_35
&A14 4RD
&& W/ ISO 7638-2 ABS TRAILER SOCKET N/ SWITCH @ W/ TRAILER SOCKET W/ SW CONTROLLED CENTER PIN @@ W/ EOF TRAILER SOCKET & SINGLE BATTERY FEED * DUAL BATTERY FEED N/ LOAD SHEDDING ** DUAL BATTERY FEED W/ LOAD SHEDDING # W/ AUX ISO TRAILER SOCKET ## W/ SECONDARY INSTRUMENT CLUSTER
A14R 8RD
CTR CHASSIS/IP (1701) CH9_9B
A14RB 12RD
*A14W 6RD
&A14M 8RD
F2 25A/ 10A
AUXILIARY TRAILER RELAY (1016) G2
A72-GB 18WH
A72-G 18WH
E2
4
GAUGE CLUSTER #2 (1501)
A12BB 18DKBL
FUSE F7-B (1016)
A14SC 12RD
**A14Y 6RD
BATTERY FEED CH3_02
A72A 12OR
BATTERY FEED CH3_02
A109C 18GY
GROUND
A72D 18OR
ELECTRONIC GROUND
DIGITAL IN # 1
10
5B 6
W/ AUX ISO TRAILER SOCKET
DIGITAL IN # 2
A72B 160R
8
GROUND ADAPTER (1023) 11
A72-GA 18WH
J2 85
87A
A72AJ 16OR
87
FUSE F7-G (1016) CH3_06 14
BODY CONTROLLER #J4 (1601)
**A14Y 6RD
*A14W 6RD
FUSE F7-B (1016) A14R 8RD
A14RB 12RD
F2
CHK
DATE
CHANGE
E
E2
REFERENCE
92447S
A72CG IN R/D 1016.
DRAWN
300422 61802Y
Figure 252
E11
TRAILER AUX CIRCUIT
1 A11-GCB 12WH GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
RELEASE NO.
252
A72 18OR
A72CG 18OR
REV
ADDED CIRC A12BB &
G1
25A/10A
TRLR SPARE#3 (1123M) CH10_31
0488 20MAY14
86
J1
&A14M 8RD
@A72A 12OR
BATTERY FEED CH3_02
30 &A14 4RD
@@A14BA 14RD &&A72AD 12OR
BATTERY FEED CH3_35
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058102
Trailer Socket – Auxiliary
SHEET
016
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.30. TRAILER SOCKET – AUXILIARY WITH RUSSIAN PROSTAR, P. 16A CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TRAILER SOCKET - AUXILARY W/ RUSSIAN PROSTAR
BCM J4 (1601)
F13
CONVERTER ENABLE
NAVISTAR, INC.
@A14BC2 16PK
86
A14BC 16PK
@A94Y 16GY
D1
D2
30
87
87A
TRAILER LEFT TURN RELAY @(1015)
85 A14BC2 16PK
C1
C2 @A94X 16GY
A14BC1 16PK
@A11-GW1 16WH
J2
30
86
87 CONVERTOR 24V (1242)
H1
85
J1 TRAILER LEFT TURN RELAY (1011)
87A
H2 A94X 16GY
A11-GW1 16WH
A94Y 16GY A94YA 16GY GROUND (1027) CH3_42
A11-GW 16WH
86
2
5
1
AUX RELAY (1950)
A94WA 16GY
A94W 16GY
RIGHT BANK OPT. WIRING LIGHT (1510) CH08_006
TRAILER SOCKET CONN3 (9786)
IP / CENTER (1701)
3
A11-GW2 16WH
ISO 24V (1241)
ISOLATOR BRKR (1035) A94YB 16GY B12 B11 5A
30
87 85
ISOLATOR 12V (1239)
70
N94W 16GY
C
N94TE 16GY
B
N64TL 16BK
D
A94TA 12YL
ABS 10A RELAY (1035) CH09_15A
A94TE 16GY
REAR FOG RELAY (1035) CH09_15A
A64TLA 16YL
11
26
N94-G 16WH
@ W/2010 LH FUSE BLOCK
CHK
-
DATE
-
CHANGE
REV
ADDED EFFECT W/2010
B
REFERENCE
92715R
ISO-7638 TRAILER ABS GND (9791)
DRAWN
310519 RELEASE NO.
LH FUSE BLOCK.
Figure 253
A
90656P
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
04JUN13
PART NO.
AE08058102
SHEET
16A
Trailer Socket – Auxiliary with Russian ProStar
253
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.31. TRAILER SOCKET – AUXILIARY, P. 16B CHAPTER 9 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
AUXILIARY TRAILER SOCKET
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
W/2010 LH FUSEBLOCK GAUGE CLUSTER #1 (1500)
BATTERY 2 DIMR OUT2 PANEL LT
F3
A14EE 16RD
E3
A14JA 12RD
**A14 6RD
A14J 8RD
15A
BATTERY FEED CH3_01A
A62DG 18DKBL
A62DA 16DKBL
6
BATTERY FEED CH3_34A
&A14 4RD
FUSE F4-G (1013)
+
-
FUSE F7-T (1016) CH3_9A
10
4
AUXILIARY TRAILER SWITCH (1110M)
A72C 18OR
1
2B 3
A11-GKE 16WH
*A14W 6RD
BATTERY FEED CH3_35A
&A14 4RD
&& W/ ISO 7638-2 ABS TRAILER SOCKET N/ SWITCH @ W/ TRAILER SOCKET W/ SW CONTROLLED CENTER PIN @@ W/ EOF TRAILER SOCKET & SINGLE BATTERY FEED * DUAL BATTERY FEED N/ LOAD SHEDDING ** DUAL BATTERY FEED W/ LOAD SHEDDING # W/ AUX ISO TRAILER SOCKET ## W/ SECONDARY INSTRUMENT CLUSTER
+
-
A14R 8RD &A14M 8RD
4
GAUGE CLUSTER #2 (1501)
C2 FUSE F9-K (1016)
25A/ 10A
AUXILIARY TRAILER RELAY (1017) A2
A12Q 18LTBL
ACCESSORY RELAY (1012) CH3_9A
A72F 16OR
87
GROUND ADAPTER (1023) 11
A72-GA 18WH
C2 85
87A
A72-GB 18WH
A72-G 18WH
D2 A14SC 12RD
**A14Y 6RD
BATTERY FEED CH3_02A
7
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
A72B 14OR
A72A 12OR
BATTERY FEED CH3_02A
9
A11-GCA 12WH
#A72V 12OR
IP / CENTER CHASSIS (1701) CH9_14,15
A109C 18GY
9
1
ELECTRONIC GROUND
GROUND
A72D 18OR
W/ AUX ISO TRAILER SOCKET
DIGITAL IN # 1
10
5B 6
A14RB 12RD
DIGITAL IN # 2
A72B 16OR
8
14
&A14M 8RD
**A14Y 6RD *A14W 6RD
A14R 8RD
FUSE F9-K (1018) C2 D2 A14RB 12RD 25A/10A
BODY CONTROLLER #J4 (1601)
86
C1
@A72A 12OR
BATTERY FEED CH3_02A
30 &A14 4RD
A1 @@A14BA 14RD &&A72AD 12OR A14SC 12RD A14CM 12RD
BATTERY FEED CH3_35A
A72 18OR
E11
TRAILER AUX CIRCUIT
1 A11-GCB 12WH GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
CHK
DATE
CHANGE
REV
0638 14OCT14 INITIAL RELEASE.
A
REFERENCE
92715R
DRAWN
RELEASE NO.
92715R
Figure 254
254
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
17SEP14
PART NO.
AE08058102
Trailer Socket – Auxiliary
SHEET
16B
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.32. FLOOR LIGHT, P. 17 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FLOOR LIGHT
NAVISTAR, INC.
N/ LOAD SHEDDING
BATTERY FEED CH3_02
A14W 6RD
A14K 8RD
A14KB 12RD
A14Y 6RD
BATTERY FEED CH3_02 W/ LOAD SHEDDING
FUSE F1-C (1010) E3 A63JV F3 18DKBL 5A
A63JJ 20DKBL
D3
D4
86
30
BODY CONTROLLER #J4 (1601)
FLOOR LIGHT RELAY (1010)
87 87A
85 C4
C3 FLOOR LIGHT E5 RELAY
A63JB 18DKBL
A63J 20DKBL
A63JA 18DKBL
W/ DAY CAB OR W/ SLEEPER
B
A63-GAJ 18WH B
LEFT FLOOR LIGHT (5128)
CHK
DATE
CHANGE
REV
0486 03JAN12 ADDED: CIRC A63-GAJ & B
H63JBB 18DKBL
H63-GJB 18DKBL
H11-GSK 10WH
A
H11-GSN 10WH
H63JBA 18DKBL
H63-GJA 18WH
W/ SLEEPER
GROUND STUD (1004) (LOCATED AT LEFTB SIDE DASH MOUNTED DUAL POST GND PLATE) A
A
GROUND STUD (LOCATED IN SLPR REAR FACE OF RIGHT FRONT LEFT FLOOR LIGHT BUNK PANEL) (5129)
REFERENCE
75116N
DRAWN
300422 RELEASE NO.
A11-GAA,LONESTAR IN TITLE.RMVD CONN 1003.
61802Y
Figure 255
A11-GAA 14WH
H63JB 18DKBL
IP / SLEEPER (5000-7)
B
FLOOR LIGHT (1907)
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058102
SHEET
017
Floor Light
255
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.33. CRESCENT LIGHT LONESTAR, P. 17A ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CRESENT LIGHT LONESTAR
NAVISTAR, INC.
N/ LOAD SHEDDING
BATTERY FEED CH3_02
A14W 6RD
A14K 8RD
A14KB 12RD
A14Y 6RD
BATTERY FEED CH3_02 W/ LOAD SHEDDING
FUSE F1-C (1010) E3 A63JV F3 18DKBL 5A
A63JJ 20DKBL
D3
D4
86
30
BODY CONTROLLER #J4 (1601)
FLOOR LIGHT RELAY (1010)
87 87A
85 C3 FLOOR LIGHT E5 RELAY
C4
A63JB 18DKBL
A63J 20DKBL
B
CHK
DATE
CHANGE
REV
INITIAL RELEASE.
A
REFERENCE
82357E
DRAWN
300422 82357E
Figure 256
B
H63SJC 18DKBL
H63-GSD 18WH
H63JBB 18DKBL
A
GROUND STUD (LOCATED IN SLEEPER REAR FACE OF CENTER FRONT LEFT BUNK PANEL CRESENT LIGHT (5004) (5129)
RELEASE NO.
256
H63-GJB 18DKBL B
LEFT CRESENT LIGHT (5128)
0486 30DEC11
H11-GSK 10WH
A
H11-GSN 10WH
H63JBA 18DKBL
H63-GJA 18WH
H63JB 18DKBL
IP / SLEEPER (5007-7)
A
RIGHT CRESENT LIGHT (5126)
NAME
CIRCUIT DIAGRAM, LONESTAR DATE
19DEC11
PART NO.
AE08058102
Crescent Light LoneStar
SHEET
17A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.34. CRESCENT LIGHT LONESTAR (CONT.), P. 17B CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CRESENT LIGHT LONESTAR (CONT)
NAVISTAR, INC.
W/ 2010 LH FUSEBLOCK N/ LOAD SHEDDING BATTERY FEED CH3_02A
A14W 6RD
A14K 8RD
A14KB 12RD
A14Y 6RD
BATTERY FEED CH3_02A W/ LOAD SHEDDING
FUSE F2-B (1011) G2 A63JV H2 18DKBL 5A
A63JJ 20DKBL
A4
A3
86
30
BODY CONTROLLER #J4 (1601)
FLOOR LIGHT RELAY (1015)
87 87A
85 B4 FLOOR LIGHT E5 RELAY
B3
A63JB 18DKBL
A63J 20DKBL
IP / SLEEPER (5000A/5000)
B
CHK
DATE
CHANGE
REV
A
A
GROUND STUD (LOCATED IN SLEEPER REAR FACE OF CENTER FRONT LEFT BUNK PANEL CRESENT LIGHT (5004) (5129)
REFERENCE
92715R
DRAWN
H63SJC 18DKBL
H63-GSD 18WH B
A
RIGHT CRESENT LIGHT (5126)
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
92715R
Figure 257
H63JBB 18DKBL
H63-GJB 18DKBL B
LEFT CRESENT LIGHT (5128)
0638 14OCT14 INITIAL RELEASE.
H11-GSK 10WH
A
H11-GSN 10WH
H63JBA 18DKBL
H63-GJA 18WH
H63JB 18DKBL
7
DATE
17SEP14
PART NO.
AE08058102
SHEET
17B
Crescent Light LoneStar (Cont.)
257
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.35. FLOOR LIGHT, P. 17C CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FLOOR LIGHT
NAVISTAR, INC.
W/2010 LH FUSEBLOCK N/ LOAD SHEDDING
BATTERY FEED CH3_02A
A14W 6RD
A14K 8RD
A14KB 12RD
A14Y 6RD
BATTERY FEED CH3_02A W/ LOAD SHEDDING
FUSE F2-B (1011) G2 A63JV H2 18DKBL 5A
A63JJ 20DKBL
A4
A3
86
30
BODY CONTROLLER #J4 (1601)
FLOOR LIGHT RELAY (1015)
87 87A
85 B3
B4 FLOOR LIGHT E5 RELAY
A63JB 18DKBL
A63J 20DKBL
A63-GAJ 18WH B
LEFT FLOOR LIGHT (5128) CHK
-
DATE
-
CHANGE
INITIAL RELEASE.
REV
A
GROUND STUD (1004) (LOCATED AT LEFTB SIDE DASH MOUNTED DUAL POST GND PLATE) A
A
GROUND STUD (LOCATED IN SLPR REAR FACE OF RIGHT FRONT LEFT FLOOR LIGHT BUNK PANEL) (5129)
REFERENCE
92715R
DRAWN
B
FLOOR LIGHT (1907)
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
92715R
Figure 258
258
H63JBB 18DKBL
H63-GJB 18DKBL
H11-GSK 10WH
B
A11-GAA 14WH
H63JB 18DKBL
7
H11-GSN 10WH
H63JBA 18DKBL
H63-GJA 18WH
W/ SLEEPER
A
A63JA 18DKBL
IP / SLEEPER (5000A/5000)
W/ DAY CAB OR W/ SLEEPER
DATE
17SEP14
Floor Light
PART NO.
AE08058102
SHEET
17C
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.36. DOME AND ACCENT LIGHT – SLEEPER, P. 18 CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DOME AND ACCENT LIGHT - SLEEPER
NAVISTAR, INC.
BODY CONTROLLER #J4 (1601)
FUSE F7-A (1016)
A14Y 6RD
BATTERY FEED CH3_02,02A
F1
A14RD 12RD
*A14R 8RD
E1 DOME LIGHT
30A
FUSE F2-K (*1011) *A14VA 10RD C2 D2
*A14RD 12RD
W/ LOAD SHEDDING
ROOF HARNESS (5102)
H14VAA 16RD
H1-B1 10A H1-C1
SLEEPER FUSE BLOCK (5001)
H63DV 18DKBL
H63HB 16DKBL
V63HBD 18DKBL
V63GHBB 18DKBL
V63-GBB 18WH
DOME / FLOOR (5124) CH9_19
C
37
H14VAB 16RD
GROUND STUD (LOCATED IN SLPR REAR FACE OF FRONT LEFT BUNK PANEL)
1
H14VA 10RD
IP / SLEEPER (5000A/5000)
H11-GSN 10WH
A
C
V63-GBD 18WH
V63EB 18DKBL
A
V9NCB 18GY
V63HBC 18DKBL
V63-GBC 18WH V63HBE 18DKBL
D
C
V63D 18DKBL
C
V63-GA 18WH
A
C
V63-GBE 18WH
A
B
A
LEFT LEFT SLEEPER SLEEPER AUX ACCENT ACCENT LIGHT LIGHT (5105) (5103)
H63-GB 16WH
SLEEPER DOME LIGHT (5107)
RIGHT RIGHT SLEEPER SLEEPER AUX ACCENT ACCENT LIGHT LIGHT (5106) (5104)
F2
A63C 18DKBL
A14R 10RD
A14W 6RD
A14VA 10RD
BATTERY FEED CH3_02,02A
C3
T-RAIL (1000)
SLEEPER DOME LIGHT RELAY (5001) A3 86
30 V63HB 18DKBL
A
63HB 18DKBL
H63C 18DKBL
N/ LOAD SHEDDING
1 87
V63D 18DKBL
C E
V9NCB 18GY
V63EB 18DKBL
F
2
63-GB 18WH
H63EB 18DKBL
H109S 18GY
* W/2010 LH FUSE BLOCK CHK
DATE
CHANGE
0638 14OCT14 ADDED EFFECT W/2010
REV
C
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
61802Y
Figure 259
3 4
6 H63E 18DKBL
H63EA 18DKBL
GROUND STUD IN (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL)
85
C4
A4
63D 18DKBL H109SB 18GY
87A
H109SA 18GY
7
5
H63D 18DKBL H109S 18GY
IP / SLEEPER (5000) CH9_19
H63E 18DKBL
H63EA 18DKBL H109SA 18GY
H63-GD 18WH
B
V63-GB 18WH
DOME / FLOOR LIGHT (5124) CH9_19
H11-GSK 10WH NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058102
SHEET
018
Dome and Accent Light – Sleeper
259
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.37. DOME AND ACCENT LIGHT – SLEEPER LONESTAR, P. 18A CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DOME AND ACCENT LIGHT - SLEEPER LONESTAR
NAVISTAR, INC.
@A14R 8RD
E1 DOME LIGHT
30A
@A14RD 12RD
FUSE F2-K (1011) @A14VA C2
D2
10RD
30A
W/ LOAD SHEDDING
F2
A63C 18DKBL
A14Y 6RD
F1
A14RD 12RD
A14R 10RD
A14W 6RD
A14VA 10RD
BATTERY FEED CH3_02,02A BATTERY FEED CH3_02,02A
BODY CONTROLLER #J4 (1601)
FUSE F7-A (1016)
N/ LOAD SHEDDING
CAB/SLEEPER (5000A/5001) 1
H1-B1 10A
H63DV 18DKBL
H14VAB 16RD
H1-C1
SLEEPER FUSE BLOCK (5001)
ROOF HARNESS (5103)
C3
SLEEPER DOME LIGHT RELAY (5001) A3 86
30 7
H63-GB 16WH
H63C 18DKBL
H14VAA 16RD
H14VA 10RD
37
H11-GSN 10WH 87 87A
5
@ W/2010 LH FUSEBLOCK CHK
-
H63D 18DKBL
REV
ADDED EFFECT W/2010
B
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
Figure 260
260
82357E
A4
85 C4
SLEEPER FUSE BOX (5001) CH3_02
H14VAB 16RD
H63L 16DKBL
GROUND STUD IN (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL) (5004)
CHANGE
DATE
-
GROUND STUD (LOCATED IN SLPR REAR FACE OF FRONT LEFT BUNK PANEL) (5004)
H63-GD 18WH
6
H11-GSK 10WH NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
19DEC11
PART NO.
AE08058102
Dome and Accent Light – Sleeper LoneStar
SHEET
18A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.38. DOME AND ACCENT LIGHT – SLEEPER (CONT.), P. 19 CHAPTER 9 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
DOME AND ACCENT LIGHT - SLEEPER (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
T-RAIL (1000) CH9_18
A63F 18DKBL
H63E 18DKBL H63EA 18DKBL IP / SLEEPER 33 (5000)
SLEEPER CONTROL PANEL SWITCH INTERCONNECT (5125) F H63F 18DKBL
NO IDLE APU (5234) CH12_06
H62AT 18DKBL
DOME / FLOOR ENGINE LIGHT AUTO S/S (5124) (5700) CH7_15 1
H62AB 18DKBL
H63F 18DKBL
3
B H63EA 18DKBL
32
GAUGE CLSTR #1 (1500) CH8_10
A63E 18DKBL
E
31 A62A 18DKBL
D
H62AS 18DKBL
H62A 18DKBL
H62AS 18DKBL
C
H11-GSN 10WH
H62-GSD 18WH
H11-GSJ 18WH
2B
H109SA 18GY
H62-GSD 18WH
NO IDLE CONTROLLER C1 (5210)
17
H62AH 18DKBL
17
H62AH 18DKBL
H63 18DKBL H
3
FUSE F7-K (1011)
%A14VA 10RD D2
1
ACCENT LIGHT DIMMER (512) H63A 18DKBL
W/ NO IDLE WEBASTO/ ESPAR
CHANGE
REV
ADDED EFFECT W/2010
C
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
Figure 261
61802Y
BL
H63HB 18DKBL
H63-GSF 18DKBL H62-GB 18DKBL
W/ AUTO S/S & N/ NO IDLE HVAC-BERGSTORM
A
C
GROUND STUD (LOCATED IN SLEEPER IP / SLEEPER REAR FACE OF FRONT (5000) LEFT BUNK PANEL)
C2 30A * N/ LOAD SHEDDING ** W/ LOAD SHEDDING % W/2010 LH FUSE BLOCK DATE
9
NO IDEL ENGINE HEAT (5222) CH07_09
H14VA 10RD
FUSE F7-A (1016) A14VA 10RD E1 F1 30A
7
8
H11-GSN 10WH
A109S 18GY
H14VAC 16RD
SLEEPER FUSE 10A BLOCK (5001) H1-B2
H11-GSJ 18WH
H1-A2
GAUGE CLUSTER#2 (1501) CH8_10
H62C 18DKBL
W/ AUTO S/S & N/ NO IDLE HVAC-BERGSTORM
H63SA 16DKBL
**A14Y 6RD
H63-GSF 18WH
G
H63HB 16DKBL BATTERY FEED CH3_02,2A
*A14W 6RD
2B
H109S 18GY
A14RD 12RD
%A14RD 12RD
ACCENT LIGHT ON / OFF (5126)
H62A 18DKBL
22
-
H62D 18DKBL
A
A14R 10RD
%A14R 8RD
W/ NO IDLE CONTROL
H109SA 18GY
T-RAIL (1000) CH9_18
-
7
W/ AUTO S/S
SLEEPER HVAC CONTROLLER (5216)
CHK
9
H62-GA 18DKBL H62A 18DKBL
GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL)
BATTERY FEED CH3_02,2A
8
H62K 18DKBL H62AU 18DKBL
YL B BK F BK D
H62B 18DKBL
BL
H62B 18DKBL
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058102
SHEET
019
Dome and Accent Light – Sleeper (Cont.)
261
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.39. LIGHTED AIR SHIELD, P. 20 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
LIGHTED AIR SHIELD
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
BODY CONTROLLER #J2 (1604)
AIR SHIELD LIGHT
LIGHTED AIR SHIELD (1906)
W/ DAYCAB
A
A58C 16BN
F
18BK
HEAT SHRINK
(LOCATED IN UPPER RIGHT REAR ROOF (DAYCAB))
B
A58-GBG 16WH
18WH
W/ SLEEPER CAB A11-GBA 14WH A58C 16BN
A11-GKJ 6WH
GROUND STUD (1005) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
IP / SLEEPER (5000)
T-RAIL (1001) 19 CUSTOMER ACCESSORY #2 RELAY (1018 / 1019) CH4_24
SLEEPER GROUND ADAPTER (5007)
LIGHTED AIR SHIELD (5117) H58C 16BK
A 16BK
HEAT SHRINK (LOCATED IN UPPER LEFT SIDE OF SLEEPER)
#H58C 16BK
#H58-G 16WH
2
1
G
H58C 16BK
A58BLT 14BN
HEAT SHRINK
(LOCATED IN UPPER RIGHT REAR ROOF (DAYCAB))
H
H58-G 16WH
B H58-G 16WH
16WH
HEAT SHRINK (LOCATED IN UPPER LEFT SIDE OF SLEEPER)
H11-GM 16WH
GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL) (5004)
# W/ LONESTAR
CHK
DATE
0486 30DEC11
CHANGE
REV
ADDED: CIRCUIT H58C & C
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
H58G, LONESTAR IN TITLE.
61802Y
Figure 262
262
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
PART NO.
10MAR09
Lighted Air Shield
AE08058102
SHEET
020
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.40. PANEL LIGHTS, P. 21 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
PANEL LIGHTS
NAVISTAR, INC.
CLOCK SPRING (1802) CH4_04
A62DD 18DKBL
SWITCH PACK (1101M) CH4_20
A62DB 18DKBL
A62DA 18DKBL
HVAC CONTROL (1200) CH12_02
CLUSTER #1 (1500)
DIMR OUT 2 PANEL LT
A62DC 18DKBL
A62 18DKBL
PANEL LIGHT 4 DIMMER
RADIO (1300) CH4_18
6
A62DA 16DKBL
A62DC 18DKBL
SHIFTER CONNECTION (7905) CH11_03
A62DD 18DKBL
DRIVER DOOR (3000) CH4_05
A62DE 18DKBL
SECONDARY INSTRUMENT CLUSTER (1502) CH8_11
W/ TELEMATICS ALERT SWITCH A62DH 18DKBL
PANIC BUTTON (1111M) CH4_15
A62DH 18DKBL
W/ QUALCOMM CUSTOMER ACCESSORY CONTROL SPARE '1' (1112M) CH4_26 CUSTOMER ACCESSORY CONTROL SPARE '2' (1113M) CH4_27 AUXILIARY TRAILER SWITCH (1110M) CH9_16
A62DJ 18DKBL A62DK 18DKBL A62DG 18DKBL
A62DF 18DKBL
ENGINE PRE HEAT (1115M) CH12_06
A62DK 18DKBL
BEACON LIGHT SWITCH (1117M) CH4_24
@A63DF 18DKBL
SLEEPER CONTROL ENABLE SWITCH (1114M) CH7_07
*A62DF 18DKBL
@ W/ REMOTE START STOP * W/ AUTO START STOP CHK
DATE
CHANGE
0486 03JAN12 REMOVED CONN 1002.
REV
B
REFERENCE
75116N
DRAWN
300422 RELEASE NO.
ADDED LONESTAR IN TITLE.
61802Y
Figure 263
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058102
SHEET
021
Panel Lights
263
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.41. WORK LIGHTS – DAY CAB, P. 22 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM CHAPTER
9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
WORK LIGHTS - DAY CAB
NAVISTAR, INC.
WIRING FOR CUSTOMER SUPPLIED WORKLIGHT
#A14W 6RD
BATTERY FEED CH3_35
*A14 4RD
A14M 8RD
FUSE F7-F (1016) B2 A2
A14MD 12RD
15A
GROUND ADAPTER (1023)
CUSTOMER WORK LIGHT RELAY (1010)
30
87
A11-GCB 12WH
85 D1
C1 (1004) GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
A65AB 18OR
A65BC 14OR
A65BF 16OR
IP / CENTER CHASSIS (1701)
51
GROUND ADAPTER (8804)
68
E N65-G 16WH
N65-GA 14WH
N65BC 14OR
F
A65BFA 18OR
GROUND STUD (1004) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
A65-GFA 18WH
A11-GAA 14WH
A65-GAD 16WH
A65-GFB 18WH
LOW MOUNT LIGHT
A65BFB 18OR
C2
86
D2
A65 18OR
A65-GW 18WH
A65 16OR
1
W/ CUSTOMER SUPPLIED WORK LIGHT
N65 16OR
10
G A65BD 16OR
N/ CUSTOMER SUPPLIED WORK LIGHT
BATTERY FEED CH3_01
A65AA 16OR
##A14Y 6RD
BATTERY FEED CH3_03
WORK LIGHT
BODY CONTROLLER #J1 (1603)
A
(9718)
B
CUSTOMER SUPPLIED WORKLIGHT LOW MOUNTED (9719 / 9719A)
(LOCATED IN LEFT BACK PANEL (DAYCAB))
(LOCATED IN RIGHT BACK PANEL (DAYCAB))
CUSTOMER SUPPLIED WORKLIGHT LOW MOUNTED (9720 / 9720A)
HEAT SHRINK SLEEVE
N11-GB 10WH
N65BE 16OR
N65-GC 16WH
N65-GB 16WH
N65BD 16OR A
HEAT SHRINK SLEEVE
B
A
B
BK 18BK
BK 18BK
A CUSTOMER SUPPLIED WORKLIGHT HIGH MOUNTED (2200)
WH 18WH
B
A
WH 18WH
CUSTOMER SUPPLIED WORKLIGHT HIGH MOUNTED (2201)
DAY CAB WORK LIGHT
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
* SINGLE BATTERY FEED # DUAL BATTERY FEED N/ LOAD SHEDDING ## DUAL BATTERY FEED W/ LOAD SHEDDING CHK
DATE
CHANGE
REV
0486 03JAN12 ADDED: CIRC A65-GAD & C
REFERENCE
75116N
DRAWN
300422 RELEASE NO.
A11-GAA,LONESTAR IN TITLE. RMVD R/D 1003.
Figure 264
264
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058102
Work Lights – Day Cab
SHEET
022
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.42. WORK LIGHTS – DAY CAB (CONT.), P. 22A CHAPTER 9 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
WORK LIGHTS - DAY CAB (CONT)
NAVISTAR, INC.
W/2010 LH FUSEBLOCK
WIRING FOR CUSTOMER SUPPLIED WORKLIGHT
#A14W 6RD
BATTERY FEED CH3_35A
*A14 4RD
A14M 8RD
FUSE F9-P (1018) A2 B2
A14MD 12RD
15A
GROUND ADAPTER (1023)
1
W/ CUSTOMER SUPPLIED WORK LIGHT
CUSTOMER WORK LIGHT RELAY (1020) A65-GW 18WH
30
87
A11-GKJ 6WH
A11-GCB 14WH
A2
86
B2
A65 18OR
10
G A65BD 16OR
85 B1
A1
A65AB 18OR
A65BC 14OR
A65BF 16OR
IP / CENTER CHASSIS (1701)
51
GROUND ADAPTER (8804)
68
N65-G 16WH
E
N65 16OR
N65-GA 14WH
N65BC 14OR
F
A65BFA 18OR
A65-GFA 18WH
A11-GAA 14WH
A65-GAD 16WH
A65BFB 18OR
A65-GFB 18WH
LOW MOUNT LIGHT
GROUND STUD (1004) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
A65 16OR
NEG STUD (1005)
N/ CUSTOMER SUPPLIED WORK LIGHT
BATTERY FEED CH3_01A
A65AA 16OR
##A14Y 6RD
BATTERY FEED CH3_03A
WORK LIGHT
BODY CONTROLLER #J1 (1603)
A
(9718) CUSTOMER SUPPLIED WORKLIGHT HIGH MOUNTED (2201)
B
CUSTOMER SUPPLIED WORKLIGHT LOW MOUNTED (9719 / 9719A)
(LOCATED IN LEFT BACK PANEL (DAYCAB))
(LOCATED IN RIGHT BACK PANEL (DAYCAB))
CUSTOMER SUPPLIED WORKLIGHT LOW MOUNTED (9720 / 9720A)
HEAT SHRINK SLEEVE
N11-GB 10WH
N65BE 16OR
N65-GC 16WH
N65-GB 16WH
N65BD 16OR
BK 18BK
A
HEAT SHRINK SLEEVE
B
A
B
WH 18WH
BK 18BK
A CUSTOMER SUPPLIED WORKLIGHT HIGH MOUNTED (2200)
WH 18WH
B
A
DAY CAB WORK LIGHT
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
* SINGLE BATTERY FEED # DUAL BATTERY FEED N/ LOAD SHEDDING ## DUAL BATTERY FEED W/ LOAD SHEDDING CHK
DATE
CHANGE
0638 14OCT14 INITIAL RELEASE.
REV
A
REFERENCE
92715R
DRAWN
RELEASE NO.
92715R
Figure 265
NAME
23134937 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
17SEP14
PART NO.
AE08058102
SHEET
22A
Work Lights – Day Cab (Cont.)
265
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.43. WORK LIGHTS – SLEEPER CAB, P. 23 ELECTRICAL CIRCUIT DIAGRAM CHAPTER
NAVISTAR, INC
9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
WORK LIGHTS - SLEEPER CAB
NAVISTAR, INC.
WIRING FOR CUSTOMER SUPPLIED WORKLIGHT
BATTERY FEED CH3_35 #A14 4RD
WORK LIGHT
FUSE F7-F (1016) A2 A65BD A14MD B2 16OR 12RD 15A D2
CUSTOMER WORKLIGHT RELAY (1010)
87
GROUND ADAPTER (1023)
A65 18OR
30
A65AA 18OR
C2
86
A65-GW 18WH
W/ CUSTOMER SUPPLIED WORK LIGHT
87A
85
D1
C1 1
A65B 16OR
H65-GE 16WH
H11-GM 10WH
@H65BB 16OR
V65 16OR B
B
GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL) (5004)
V65-GA 18WH
A
B
B
LEFT WORK LIGHT (5100)
A
LEFT OPTIONAL WORK LIGHT (5118)
* DUAL BATTERY FEED N/ LOAD SHEDDING ** DUAL BATTERY FEED W/ LOAD SHEDDING # SINGLE BATTERY FEED
F
V6SA 18OR
H65-GD 16WH
@H65-GE 16WH
A
E
C
D
H65-GC 16WH
@H65BA 16OR
H65BA 16OR RIGHT OPTIONAL WORK LIGHT (5119)
BACK PANEL (5300)
T-RAIL (1001)
GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL) (5004)
H11-GSN 10WH
H65 16OR
4
@H65B 16OR
1
H65-GE 16WH
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
IP / SLEEPER (5000)
20
21
H65-G 16WH
SLEEPER GND ADAPTER (5007)
N/ CUSTOMER SUPPLIED WORK LIGHT
A65 18OR
A11-GCB 12WH
A65AB 18OR
H65B 16OR
10
G
H65BB 16OR
A14M 8RD
BODY CONTROLLER #J1 (1603)
V65-G 16WH
**A14Y 6RD
*A14W 6RD
BATTERY BATTERY FEED FEED CH3_03 CH3_01
A
RIGHT WORK LIGHT (5101)
@ W/ LONESTAR
CHK
-
DATE
-
CHANGE
REV
ADDED CIRCUITS FOR
C
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
SLEEPER LONESTAR & LONESTAR IN TITLE.
Figure 266
266
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058102
Work Lights – Sleeper Cab
SHEET
023
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.44. WORK LIGHTS – SLEEPER CAB (CONT.), P. 23A CHAPTER 9 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
WORK LIGHTS - SLEEPER CAB (CONT)
NAVISTAR, INC.
W/ 2010 LH FUSEBLOCK WIRING FOR CUSTOMER SUPPLIED WORKLIGHT
#A14 4RD
G W/ CUSTOMER SUPPLIED WORK LIGHT
15A B2
A2
86
30
CUSTOMER WORKLIGHT RELAY (1020)
87
GROUND ADAPTER (1023)
A65 18OR
A65-GW 18WH
87A
85
B1
A1
1
A65B 16OR
V65 16OR @H65BB 16OR
H65-GE 16WH
@H65-GE 16WH
A
GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL) (5004)
V6SA 18OR V65-GA 18WH
A
H65-GD 16WH B
B
B
B
LEFT WORK LIGHT (5100)
A
LEFT OPTIONAL WORK LIGHT (5118)
* DUAL BATTERY FEED N/ LOAD SHEDDING ** DUAL BATTERY FEED W/ LOAD SHEDDING # SINGLE BATTERY FEED
F
E
C
D
H65-GC 16WH
@H65BA 16OR
H65BA 16OR RIGHT OPTIONAL WORK LIGHT (5119)
BACK PANEL (5300)
T-RAIL (1001)
GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL) (5004)
H65-G 16WH
H65-GE 16WH
H11-GM 10WH
NEG STUD (1005)
4
H11-GSN 10WH
H65 16OR
1
IP / SLEEPER (5000)
20
21
@H65B 16OR
A11GKJ 6WH
SLEEPER GND ADAPTER (5007)
N/ CUSTOMER SUPPLIED WORK LIGHT
A65 16OR
A11-GCB 14WH
A65AB 18OR
H65B 16OR
10
BODY CONTROLLER #J1 (1603)
A65BD 16OR
A65AA 16OR
A14MD 12RD
FUSE F9-P (1018) B2 A2
H65BB 16OR
A14M 8RD
WORK LIGHT
V65-G 16WH
**A14Y 6RD
*A14W 6RD
BATTERY BATTERY BATTERY FEED FEED FEED CH3_01A CH3_03A CH3_35A
A
RIGHT WORK LIGHT (5101)
W/ LONESTAR CHK
DATE
CHANGE
0638 14OCT14 INITIAL RELEASE.
REV
A
REFERENCE
92715R
DRAWN
RELEASE NO.
92715R
Figure 267
NAME
23134937 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
17SEP14
PART NO.
AE08058102
SHEET
23A
Work Lights – Sleeper Cab (Cont.)
267
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.45. DOME AND ACCENT LIGHT – SLEEPER, P. 24 CHAPTER 9 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DOME AND ACCENT LIGHT - SLEEPER
NAVISTAR, INC.
SLEEPER CONTROL PANEL / SKY RISE CABINET LIGHT (5130 / 5134)
IP / SLEEPER (5000)
33
A6
A63F 18DKBL
H63F 18DKBL 32
GAUGE CLSTR #1 (1500) CH8_10
A63E 18DKBL
A2
H63E 18DKBL
A62A 18DKBL
3
H63D 18DKBL
2B
H63ZVR 18GY
H62A 18DKBL A3
H11-GSN 10WH
1
H63C 18DKBL
A5
H63ZVR 18GY
31
DOME / FLOOR LIGHT (5124)
H62-GSD 18WH
H11-GSJ 18WH
A4
H62AS 18DKBL
9
H11-GA 18WH
H62-GA 18DKBL H62C 18DKBL
H62AS 18DKBL
7
GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFTBUNK PANEL) SLEEPER HVAC CONTROLLER (5210)
17
ACCENT LIGHT ON / OFF (5126)
H62AH 18DKBL A1
ROOF HARNESS (5103)
#H50A 16YL
8
2B
H63 18DKBL
A7
3
**A14Y 6RD
H63SA 16DKBL
H63GSF 18WH
8
SLEEPER FUSE BLOCK (5001)
10A
GAUGE CLUSTER#2 (1501) CH8_10
9
H14VAC 16RD
H1-B2
ACCENT LIGHT DIMMER (512)
H63A 18DKBL
A10GS 18GY
FUSE F7-A (1016) A14VA
H63B 18DKBL
H14VA 10RD
A14RD 12RD
%A14RD 12RD
22
F1 30A E1
1
H63-GA 18DKBL H62-GB 18DKBL
IP / SLEEPER (5000)
BLUE
C YELLOW
B BLACK
DATE
F BLACK
D H62B 18DKBL
CHANGE
0638 14OCT14 ADDED EFFECT W/2010
REV
C
REFERENCE
92715R
DRAWN
310618 RELEASE NO.
LH FUSE BLOCK.
61802Y
Figure 268
BLUE
H62D 18DKBL
** W/ LOAD SHEDDING * N/ LOAD SHEDDING # W/LONESTAR % W/2010 LH FUSE BLOCK
268
A
10RD
FUSE F7-K (1011) %A14VA C2 D2 10RD
CHK
7
H62C 18DKBL
H1-A2
A109S 18GY
A14R 10RD
%A14R 8RD
*A14W 6RD
BATTERY BATTERY FEED FEED CH3_01,01A CH3_03,03A
HA109S 18GY
#H63ZVR 18GY
A8
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
19MAY09
PART NO.
AE08058102
Dome and Accent Light – Sleeper
SHEET
024
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.46. BEACON LIGHT LONESTAR, P. 25 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BEACON LIGHT LONESTAR
NAVISTAR, INC.
BODY CONTROLLER#J2 (1604) IP/SLEEPER (5000-19) AS8C 16BN
H65C 16BK
F
AIR SHIELD LIGHT
H65-GG 16WH
H65-GJ 16WH
SLEEPER GROUND ADAPTER (5007)
H65-GH 16WH
2 H65CA 160R
H65CB 160R
A
1
B
A
BEACON LIGHT LEFT SIDE (5134F)
H11-GM 10WH
B
BEACON LIGHT RIGHT SIDE (5135F) GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRANT LEFT BUNK PANEL) (5004)
CHK
-
DATE
-
CHANGE
REV
INITIAL RELEASE.
A
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
82357E
Figure 269
NAME
CIRCUIT DIAGRAM, LONESTAR DATE
19DEC11
PART NO.
AE08058102
SHEET
025
Beacon Light LoneStar
269
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.47. DFM WITH RUSSIAN PROSTAR, P. 26 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CHAPTER 9
DFM W/RUSSIAN PROSTAR
NAVISTAR, INC.
IP / CENTER ECE TAIL SIGNAL (1701 / 1701F) (4460AM / 4450BF)
DFM J5 (1948)
A
42 LEFT REAR TRACTOR
A56TR1 16OR
A
R56BC 16OR
NS56BC 16OR
BODY BUILDER (4460AM / 4450BF) 64
RIGHT REAR TRACTOR
H
LEFT FRONT TRACTOR
B
B
NS57BC 16OR
A57TR1 16OR
R57BC 16OR
A56TR2 16OR
IP / FORWARD (1700 / 1700F) CH09_06A G
A57TR2 16OR
LEFT SIDE & TRACTOR
C
A56TR3 16OR
RIGHT SIDE & TRACTOR
F
LEFT INDICATOR
D
A55A 18OR
RIGHT INDICATOR
E
A55B 18OR
RIGHT FRONT TRACTOR
37 M56F 16OR
LEFT FENDER TURN SIGNAL (8015)
M57F 16OR
RIGHT FENDER TURN SIGNAL (8016)
38
CHK
DATE
A57TR3 16OR
CHANGE
A55 18OR
A
REFERENCE
90656P
DRAWN
310615 RELEASE NO.
90656P
Figure 270
270
DFM MODULE FLASH RATE
BCM J5 (1602)
REV
0610 12NOV13 INITIAL RELEASE.
F10
NAME
CIRCUIT DIAGRAM, PROSTAR DATE
22MAY13
PART NO.
AE08058102
DFM with Russian ProStar
SHEET
026
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.48. DFM WITH RUSSIAN PROSTAR (CONT.), P. 27 CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DFM W/ RUSSIAN PROSTAR (CONT)
NAVISTAR, INC.
DFM J6 (1949)
BCM J1 (1603)
LEFT TURN IN
A
A56TR4 16OR
A56B 16OR
B
LEFT TURN SIGNAL
RIGHT TURN IN
K
A57TR4 16OR
A57B 16OR
A
RIGHT TURN SIGNAL
E
A11-GJ6 18WH
GROUND
A57B1 16OR
}
A56B1 16OR
IP/CENTER (1701) CH09_01A
GROUND (1027) TRAILER LIGHT TURN RELAY (1011)
FUSE F7-6 (1016) +VE
F
A14JA1 16RD
A14JAB 16RD
A2
B2
A14 12RD
J3 30
+VE
G
A14JA 16RD
A14JA2 16RD
NEG STUD (1004)
}
87 A66 16YL
BCM J4 (1601)
85 H3 A66A 18YL
H4
F16
DTRL
TRAILER RIGHT TURN RELAY(*1015)
*FUSE F11-C (1020) *A14JAB 16RD F3 E3
*A14 12RD
D3
*A14JA2 16RD
D4
30
86
87
85
C4
*A66-G 16WH
C3
*A66 16YL BATTERY FEED CH3_1A
86
BATTERY FEED CH03_01
HEADLIGHT JUMPER LEFT / RIGHT (8013 / 8014) CH09_029
*A14JA1 16RD
A66-G 16WH
J4
NEG STUD (1004)
*A66A 18YL
*A14JA2 16RD
* W/2010 LH FUSEBLOCK
CHK
-
CHANGE
DATE
-
ADDED EFFECT W/2010
REV
B
REFERENCE
92715R
DRAWN
310615 RELEASE NO.
LH FUSE BLOCK.
90656P
Figure 271
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR. DATE
22MAY13
PART NO.
AE08058102
SHEET
027
DFM with Russian ProStar (Cont.)
271
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.49. DFM WITH RUSSIAN PROSTAR (CONT.), P. 28 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DFM W/ RUSSIAN PROSTAR (CONT)
NAVISTAR, INC.
TRAILER SOCKET CONN 2 (9785M)
IP / CENTER (1701)
DFM J7 (1953)
5 A
A56C 16OR
F
A57C 16OR
6
N56C 16OR
A
N57C 16OR
C
IP / CENTER TRAILER BRKR (1701-10) (1035) A94TM N94TM A94TMA 16GY 16GY 16GY E12 E11 25A B
A14HA 16RD
A14HH 8RD CONVERTER 24V (1240)
A N94-GA 16GY
A
N10-GA 16GY
C
A70C 18OR
F15
ISO-7638 TRAILER ABS GND (9791)
A14HJ 16GY
E
A14HB 18RD
TRAILER SOCKET CONN 4 (9787)
TRAILER SOCKET GROUND (9717A) BRAKE LIGHT BRKR (1035) A14D 16RD
E2
E1
BCM J4 (1601)
A14AD 16RD
10A
85
D3
D1
30 87 C1
BRAKE LIGHT 10A RELAY (1035)
C3 85 11-GAD 18WH
IP / CENTER (1701-9) A70T N70C 16OR 16OR
TRAILER SOCKET CONN 1 (9784F)
TRAILER STOP LIGHT
GROUND (1027) CH03_042 D
A54TL 18BN
TRAILER LEARN
E15
BCM J4 (1601)
A11-GJ7 18WH
C
GROUND (1027)
CHK
DATE
CHANGE
0610 12NOV13 INITIAL RELEASE.
REV
A
REFERENCE
90656P
DRAWN
310615 RELEASE NO.
90656P
Figure 272
272
NAME
CIRCUIT DIAGRAM, PROSTAR DATE
23MAY13
PART NO.
AE08058102
DFM with Russian ProStar (Cont.)
SHEET
028
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.50. LOW BEAM FEEDBACK WITH RUSSIAN PROSTAR, P. 29 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 09
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LOW BEAM FEEDBACK W/ RUSSIAN PROSTAR
NAVISTAR, INC.
LOW BEAM RIGHT (1243)
ZERO VOLT REFERENCE SPLICE (1620)
FW CHASSIS (1700)
A9ZA 16GY
1
62 A53R 16YL
2
4 RIGHT BANK OPT. WARN LIGHTS (1510) CH08_006
A53BA 16YL
A53BA 16YL 2
A53BB 16YL
5
A53BC 16YL
4
A53AB 16YL
A53AB 16YL 61 A53L 16YL
BCM J2 (1604) RIGHT HEADLIGHT JUMPER (8014)
LOW BEAM LEFT (1244)
M53R 16YL
2
1
5
LEFT HEADLIGHT JUMPER (8013)
CHK
DATE
A53A 16YL
2
M66R 16YL
1
A53B 16YL
M53L 16YL
1
M66L 16YL
CHANGE
0610 12NOV13 INITIAL RELEASE.
REV
REFERENCE
90656P
A53D 16YL
B9
LOW BEAM FEEDBACK
BCM J3 (1600)
TRAILER RIGHT TURN (1011) CH09_027
DRAWN
310615 RELEASE NO.
90656P
Figure 273
HEADLAMP, LOW BEAM - LEFT
A53AC 16YL
M66 16YL
A
B
HEADLAMP, LOW BEAM - RIGHT
A53BC 16YL
4
2
H
NAME
CIRCUIT DIAGRAM, PROSTAR DATE
22MAY13
PART NO.
AE08058102
SHEET
029
Low Beam Feedback with Russian ProStar
273
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.51. MARKER LIGHT WITH DFM WITH RUSSIAN PROSTAR, P. 30 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CHAPTER 09
MARKER LIGHT W/DFM, W/ RUSSIAN PROSTAR
NAVISTAR, INC.
A14HJ 16GY
A14HH 8RD
CONVERTER 24V (1240)
IP / CENTER (1701F-7)
A58RMA 16BN
N54C 16BN
C7
C9
A58LMA 16BN
11-GAF 18WH
8
6
NEG STUD (1004)
CHK
DATE
CHANGE
0610 12NOV13 INITIAL RELEASE.
REV
A
REFERENCE
90656P
C4
C6
D6
BCM J1 (1601)
LEFT MARKER BRKR (1035) A14HF A14AF 16RD 16RD E6 E5 10A
D4
GROUND (1027)
DRAWN
310315 90656P
274
TRAILER MARKAR LIGHT
LEFT MARKER 10A RELAY (1035)
RELEASE NO.
Figure 274
F13
A58LM 16BN
A58M 18BN
A11-G 14WH
1
A14AH 16RD
D7
RIGHT MARKER 10A RELAY (1035)
A11-GAH 18WH TRAILER SOCKET CONN 1 (9784F)
IP / CENTER (1701-8) N68C 16BN
RIGHT MARKER BRKR (1035) A14HC 16RD E10 E9 10A
D9
A58RM 16BN
TRAILER SOCKET CONN 2 (9785M)
NAME
CIRCUIT DIAGRAM, PROSTAR DATE
22MAY13
PART NO.
AE08058102
Marker Light with DFM with Russian ProStar
SHEET
030
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.52. HEADLIGHTS, P. 31 CHAPTER 9 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
HEADLIGHTS
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
14
BODY CONTROLLER #J1 (1603) CH9_09
HIGH BEAM RIGHT
LOW BEAM RIGHT H
5
A57 16OR
A52B 14YL
A53A 14YL
2
1
A53B 14YL
LOW BEAM LEFT
K
A53AA 14YL
HIGH BEAM LEFT
B
A53A 14YL
A56 16OR
M54GCC 16WH
M58AB 16BN
M58AB 16OR
M56AD 160R M54B 16BN
C
C
A52AA 14YL
B
A58 16BN
A
BODY CONTROLLER #J2 (1604)
A52A 14YL
MODESTY LAMP (8102)
14YL
BODY CONTROLLER #J1 (1603)CH9_09 BODY A54 CONTROLLER 16BN #J2 (1604)CH9_09 A52A
NAVISTAR, INC.
4
3
IP / FORWARD CHASSIS (1700/1700F)
15
M56 16OR
1
TURN / MARKER LIGHT (8166T) CHK
DATE
0488 19MAY14
HEADLIGHT HIGH BEAM RIGHT (8006R) CHANGE
INITIAL RELEASE.
1
B
MARKER HEADLIGHT LIGHT LOW BEAM RIGHT RIGHT (8165) (8006T) REV
A
REFERENCE
92447S
DRAWN
5
M57 16OR
M58B 16BN
M53B 14YL
M11-GB 14WH
M52B 14YL
4
B
HEADLIGHT HIGH BEAM RIGHT (8006R)
A
1
1
2
C57 16OR
C58BB 16BH
C11-GBC 16WH
C58BA 16BN
C11-GBD 16WH
C11-GBB 14WH B
C53B 14YL
C11-GB 14WH A
A
3
2
C11-GBA 14WH
C52B 14YL
C53A 14YL
C11-GAB 14WH
C58AA 16BN
C11-GAD 16WH 2
1
(4005 / 4005A) LEFT SIDE FWD DASH MOUNTED DUAL POST GND PLATE
C11-GA 14WH B
M11-G 10WH
M53A 14YL
M11-GA 14WH
M52A 14YL A
RIGHT HEADLIGHT CONNECTOR (8003)
3
2
C11-GAC 16WH
C58A 16BN 2
C58AB 16BN
C56 16OR 3
1
5
C11-GAA 14WH
4
C52A 14YL
LEFT HEADLIGHT T/S HARNESS CONNECTOR (8002)
M58A 16BN
M56AC 16OR
GND PLATE CH9_12
M58 14BN
3
2
HEADLIGHT MARKER LOW BEAM LIGHT RIGHT RIGHT (8006T) (8165)
TURN / MARKER LIGHT (8166T)
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
92447S
Figure 275
DATE
13MAR14
PART NO.
AE08058102
SHEET
031
Headlights
275
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.53. FOG LIGHT LONESTAR SE, P. 32 CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FOG LIGHT LONESTAR SE
NAVISTAR, INC.
M56AJ 16OR FOG LIGHT LONESTAR SE (8203A)
LEFT TURN LAMP (8100) CH9_10
M54CA 16BN
M56AF 16OR
5
M56AH 16OR
M56AK 16OR
M58AE 16BN
M54CB 16BN
B M58AC 16BN
7
MODESTY LAMP (8102)
C
IP/FORWARD CHASSIS (1700)
15
6
M57A 16OR
8
M11-GE 16WH
BODY CONTROLLER #J1 (1603) CH9_09
A57 16OR
E
M11-GD 12WH
M11-G 10WH
A
GND ADAPTER #1 (8800)
LEFT SIDE DASH MTD DUAL POST GROUND STUD (4005)
CHK
DATE
0488 20MAY14
CHANGE
REV
INITIAL RELEASE.
A
REFERENCE
92447S
DRAWN
RELEASE NO.
92447S
Figure 276
276
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
13MAR14
PART NO.
AE08058102
Fog Light LoneStar SE
SHEET
032
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.54. LIGHTS – STOP, TAIL, TURN AND BACK-UP (6 X 4), P. 33 CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LIGHTS - STOP,TAIL,TURN & BACK-UP (6X4)
NAVISTAR, INC.
ALLISON XMSN BACK UP RELAY (1019-A4) CH11_12
REAR / CENTER CHASSIS (9800M/F)
6X4STOP,TAIL AND TURN (LEFT) (9303K)
CTR CHASSIS/IP (1701F/1701)
1
1 R71BE 12OR
B
R56A 14OR
R71BA 12OR
N71BA 14OR 2
2
D
R68AC 14BN
E
R10-GE 12WH
A56A 14OR
N56A 14OR R68A 14BN
4
A68A 14BN
M
3
5
A57A 14OR
N57A 14OR
3
N10-G 12WH
B
N11-GA 10WH
R57A 14OR
D
4 N68A 14BN
R10-G 12WH
BODY CONTROLLER # J1 (1603)
A71BA 14OR
A54 16BN
A
A CHASSIS GND SPLICE PACK (8803)
CTR GND (4006)
BODY CONTROLLER # J2 (1604)
G
6X4 STOP,TAIL AND TURN(RIGHT) (9303L)
-
BACK UP ALARM (9305B)
+ C
RD
BK
B
R10-GG 12WH
A
E
R68AD 14BN
D
R71BG 12OR
A
R71BF 12OR R10-GF 12WH
CHK
DATE
0488 20MAY14
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92447S
DRAWN
RELEASE NO.
92447S
Figure 277
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
04APR14
PART NO.
AE08058102
SHEET
033
Lights – Stop, Tail, Turn and Back-Up (6 X 4)
277
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.55. LIGHTS – STOP, TAIL, TURN AND BACK-UP (6 X 4) (CONT.), P. 34 CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LIGHTS-STOP, TAIL, TURN & BACK-UP (6X4)(CONT)
NAVISTAR, INC.
6X4 STOP,TAIL & TURN-TG (9303G)
CONNECTION TO CENTRE CHASSIS (9800M)
2
R56A 14OR
B
R57A 14OR
C
3 N57A 14OR
A
R71BB 12OR
E
R10-GA 16WH
R71BA 12OR
GND SPLICE PACK (1010) B
1
N71BA 14OR
BK RD
A54 16BN
G
ALLISON XMSN BACK UP RELAY (1019-A4) CH11_12 BODY CONTROLLER # J2 (1604)
-
+
A B
M
A71BA 14OR
BACK UP ALARM (9306)
R71BF 12OR
D
A68A 14BN
N68A 14BN 1
A56A 14OR A57A 14OR
4
4
R68A 14BN
D
2
N56A 14OR
3
BODY CONTROLLER # J1 (1603)
CTR CHASSIS /IP (1701F/1701)
R10-GF 16WH
E
6X4 STOP TAIL AND TURN 233AF (9303F)
1
R71BA 12OR
A
1
N71BA 14OR
2
R56A 14OR
B
CTR CHASSIS /IP (1701F/1701)
REAR/ CTR CHASSIS (9800M/F)
C
N56A 14OR
A56A 14OR
3 N57A 14OR
D
E
R10-G 12WH
D
A57A 14OR
4
R68A 14BN
BODY CONTROLLER # J1 (1603)
A71BA 14OR
2
3 R57A 14OR
ALLISON XMSN BACK UP RELAY (1019-A4) CH11_12
4
A68A 14BN
N68A 14BN
M A54 16BN
5 N10-G 12WH
G
B
N11-GA 10WH
A BODY CONTROLLER # J2 (1604)
CHASSIS GND SPLICE PACK (8803)
CENTER GND (4006)
CHK
DATE
CHANGE
0488 20MAY14
REV
INITIAL RELEASE.
A
REFERENCE
92447S
DRAWN
RELEASE NO.
92447S
Figure 278
278
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
04APR14
PART NO.
AE08058102
Lights – Stop, Tail, Turn and Back-Up (6 X 4) (Cont.)
SHEET
034
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.56. LIGHTS – STOP, TAIL, TURN AND BACK-UP (4 X 2), P. 35 CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LIGHTS-STOP,TAIL,TURN AND BACK-UP(4X2)
NAVISTAR, INC.
ALLISON XMSN BACK UP RELAY (1019-A4) CH11_12
E
R10-GC 12WH
2 A56A 14OR A68A 14BN
5
R57A 14OR R10-GB 12WH
R68AA 14BN
BK
RD
R71BD 12OR
B
N10-G 12WH
BACK UP ALARM (9305C)
-
A57A 14OR
N57A 14OR 3
B
M
3
R10-G 12WH
+
D
4 N68A 14BN
N11-GA 10WH
A54 16BN
R68AB 14BN
BODY CONTROLLER # J1 (1603)
A71BA 14OR
N56A 14OR
4
R68A 14BN
D
N71BA 14OR
2
R56A 14OR
B
1
1
R71BA 12OR
R71BC 12OR
A
CTR CHASSIS/IP (1701F/1701)
REAR / CENTER CHASSIS (9800M/F)
4X2 STOP,TAIL AND TURN LIGHT(LEFT) (9303M)
BODY CONTROLLER # J2 (1604)
A G
4X2 STOP, TAIL AND TURN LIGHT (RIGHT) (9303N/9303E)
CHASSIS GND SPLICE PACK (8803)
C
A
E
CENTER GND (4006)
D
A
R71BB 12OR R10-GD 12WH
CHK
DATE
0488 20MAY14
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92447S
DRAWN
RELEASE NO.
92447S
Figure 279
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
04APR14
PART NO.
AE08058102
SHEET
035
Lights – Stop, Tail, Turn and Back-Up (4 X 2)
279
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.57. TURN SIGNAL WITH SCR WITH BENDIX LANE DEPART, P. 36 CHAPTER 9 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TURN SIGNAL W/ SCR W/ BENDIX LANE DEPART
NAVISTAR, INC.
BENDIX DEPART (1119M)
BENDIX LOW ROOF CONN (16B)
A67EN 16TN
A
9
A67NA 16PL
B
11 A13COG1 16PK
A13COG 16PK
C
IGNITION RELAY#3 (1019) CH3_7A
@A13COG2 16PK
A11COG 18WH
D
12
A13COG3 16PK
10
A11COG1 16WH
2 1 4
BODY CONTROLLER #31 (1603)
E
A56A2 160R
A56A4 160R
D
F
A57A4 160R
A57A5 160R
M
J1939 SPLICE (1025)
A5CA(+) 18YL
K
A5CA(+) 18YL
L
A5HB(+) 18YL
A5CA(-) 18GN
J
G
B
A5CA(-) 18GN
A5HB(-) 18GN
A67COG 18GY
A67COG1 18GY A67COG2 18GY @ W/2010 LH FUSE BLOCK
CHK
-
CHANGE
DATE
-
REV
ADDED EFFECT W/2010
B
REFERENCE
92715R
DRAWN
RELEASE NO.
LH FUSE BLOCK.
Figure 280
280
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR 92447S
DATE
04APR14
PART NO.
AE08058102
Turn Signal with SCR with Bendix Lane Depart
SHEET
036
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.58. MARKER AND MODESTY LIGHTS, P. 37 CHAPTER 9 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
MARKER AND MODESTY LIGHTS
NAVISTAR, INC.
LET MARKER LIGHT (8108)
CENTER CHASSIS/IP (1701F/1701)
1 2
4
N54A 18BN
N54A1 18BN N11-GM1 18WH
N11-GM 18WH
A68A 14BN D
CHASSIS GROUND SPLICE PACK (8803)
1 N54A2 18BN
A54 16BN
A N11-GA 10WH
RIGHT MARKER LIGHT (8109)
2 N11-GM2 18WH
G
LEFT MODESTY MARKER LIGHT (8110) C
N54A3 18BN
A
N11-GM3 18WH
CENTER GROUND (4006/4006A)
RIGHT MODESTY MARKER LIGHT (8111) C
N54A4 18BN
A
CHK
DATE
0488 20MAY14
BODY CONTROLLER # J2 (1604)
N11-GM4 18WH
CHANGE
REV
INITIAL RELEASE.
A
REFERENCE
92447S
DRAWN
RELEASE NO.
92447S
Figure 281
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
08APR14
PART NO.
AE08058102
SHEET
037
Marker and Modesty Lights
281
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.59. BEACON LIGHT PROSTAR, P. 38 CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BEACON LIGHT PROSTAR
NAVISTAR, INC.
BODY CONTROLLER#J2 (1604) SLEEPER/IP (5000/5000A)
19
H65C 16BK
A58C 16BN
F
GROUND ADAPTER (5007)
H65CA 160R
H65-GH 16WH
H65-GJ 16WH
H65-GG 16WH
2
H65CB 160R
T-RAIL CONN (1001)
1
H65C 16BK
H11-GM 10WH
G H65CB 16OR
H58C 16BK
H65CA 16OR H
H65-GG 16WH
H65-GH 16WH
H58-G 16WH SLEEPER GND STUD (5004)
H65-GJ 16WH
B
A
A
BEACON LIGHT RIGHT SIDE (5135F)
BEACON LIGHT LEFT SIDE (5134F/5134FF)
CHK
DATE
B
CHANGE
REV
0488 02FEB15 INITIAL RELEASE.
A
REFERENCE
92948F
DRAWN
RELEASE NO.
92948F
Figure 282
282
NAME
23136977 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
13JAN15
PART NO.
AE08058102
Beacon Light ProStar
SHEET
038
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.60. MAP / READING LIGHT (BENDIX FUSION), P. 39 CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
MAP/READING LIGHT(BENDIX FUSION)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
ROOF/IP CONNECTOR (2000F)
SUNSHADE (345F)
1 A
D58T 18BN
B
D58-GL 18WH
BODY CONTROLLER #J2 (1604)
A58T 18BN
A54 16BN
G
PARK MARKER CLEARANCE,IP LAMP
J
DOME LAMP CIRCUIT
ROOF TO HEADLINER HARNESS CONNECTION (2101M)
D86M 16LTGN
CB-VE (2311)
D86-GG 16WH
FUSE F5-J (1014)
2
A CB+VE (2310)
D86F 16LTGN B
A86F 18LTGN
F1
10A
E1
A12V 12LTBL
D86-GF 16WH
ACCESSORY RELAY (1012) CH3_9A
ROOF TO HEADLINER HARNESS CONNECTION (2101M) 4
A
A63 18DKBL
A63D 18DKBL
D63D 18DKBL
3
B
A63-GA 16WH
D63-GA 16WH
D63-GM 18WH
A11-GCA 12WH
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
MAP/READING LIGHT (2102M)
A
D63M 18DKBL
D63E 18DKBL
5
FUSE F2-D (1011) A63BD 18DKBL
F4
E4
A14KH 12RD
A14T 8RD
10A
B D63-GF 18WH
BATTERY FEED MAP/READING LIGHT (2103M)
INSTRUMENT CLUSTER (1501)
9
A D63C 18DKBL
B
D5CB(-) 18GN
D63GE 18WH
CHK
DATE
3
D5CE(-) 20GN
4
D5CE(+) 20YL
CHANGE
0488 14AUG15 INITIAL RELEASE.
REV
A
REFERENCE
93156B
11
A5CB(+) 18YL
A5D(+) 18YL
12
DRAWN
NAME
23139689 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
93156B
Figure 283
A5D(-) 18GN
D5CB(+) 18YL
CAMERA CONN (1979A)
10
A5CB(-) 18GN
DATE
22JUL15
PART NO.
AE08058102
SHEET
039
Map / Reading Light (Bendix Fusion)
283
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.61. BENDIX DEPART (SMART CRUISE WITH BENDIX FUSION) , P. 40 CHAPTER 9 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BENDIX DEPART (SMARTCRUISE W/BENDIX FUSION)
NAVISTAR, INC.
PANEL LIGHT (1021)
BENDIX DEPART (1126M)
7
8
A62AA 18CKBL
4
A62AB 18DKBL
1
A11COG1 18WH
9
A67NA 16PL
10
A62A 18DKBL
GROUND (1022)
A11-GBP 18WH
14
A67NB 16PL
BENDIX/ TAKATA LDW ROOF CONN (16B) A11COG 18WH 2B
CHK
DATE
CHANGE
A67COG 18GY
REV
0488 09SEP15 CHAPTER NUMBER WAS 8. B
REFERENCE
93248U
G
DRAWN
93248T
284
NAME
23101172 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
Figure 284
D
DATE
14AUG15
PART NO.
AE08058102
Bendix Depart (Smart Cruise with Bendix Fusion)
SHEET
040
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHASSIS ACCESSORIES (CHAPTER 10) 10.1. TIRE PRESSURE MONITOR / ANTENNA, P. 1 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
TIRE PRESSURE MONITOR / ANTENNA
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
TIRE PRESSURE MONITORING SYSTEM CONTROLLER (8952)
MODULE PLATE INTERCONNECT (ICON / TIRE -PRESSURE) (1962)
FUSE F4-K (1013)
FUSE F4-J (1013) A4
IGNITION
A22E 18TN
A22E 18TN
2
A1
B1
A12V 12LTBL
(A12V) A2
10A
R REAR SIGNAL
A22C 18TN
4
A22ZC 18TN
ZVR 12 (R REAR) 7
A22VC 18TN
12V (L REAR)
8
A22VB 18TN
ZVR 11 (L REAR)
A22ZB 18TN A22B 18TN
5
CENTER / REAR CHASSIS (9801)
57
R
A22C 18TN
B6
B5
B2
54
A22B 18TN
K
N22ZB 18TN
M
N22B 18TN
IP / FORWARD CHASSIS (1700)
FRONT SIGNAL
6
A22A 18TN
12V (FRONT)
9
A22VA 18TN
ZVR 10 (FRONT)
A22ZA 18TN
B10
B11
B12
49
A22A 18TN
47
A22ZA 18TN
3
M22VA 20TN
2
M22ZA 20TN
1
3
R22ZC 20TN
1
R22VC 20TN
2
R22VB 20TN
2
R22ZB 20TN
1
R22B 20TN
3
W/ LOAD SHEDDING
48
A22VA 18TN
R & L FRONT TIRE PRESSURE ANTENNA (8980)
M22A 20TN
R22C 20TN
L REAR TIRE PRESSURE ANTENNA (L FWD AND L REAR TIRES - 6x4)(8983) (L REAR TIRES - 4x2) (8981)
L
N22VB 18TN
52
A22ZB 18TN
P
N22VC 18TN
53
A22VB 18TN
R REAR TIRE PRESSURE ANTENNA (R FWD AND R REAR TIRES - 6x4)(8984) (R REAR TIRES - 4x2) (8982)
N
N22ZC 18TN
56
A22VC 18TN
B4
N22C 18TN
55
A22ZC 18TN B3
12V (R REAR)
L REAR SIGNAL
B1
IP / CENTER CHASSIS HARNESS CONNECTOR (1701)
ACCESSORY RELAY # 2,4 (1011/1013) CH3_09
A14Y 6RD
BATTERY FEED CH3_03
A14W 6RD
BATTERY FEED CH3_03
FUSE F11-B (1020) A5
BATTERY
A22D 18TN
3
A22D 18TN
E2
F2
A14N 8RD
A14NF 12RD
5A
N/ LOAD SHEDDING
GROUND
1
A22-GAN 18WH
J1939 15 LOW 1 J1939 13 HIGH 1
CHK
012
DATE
A5K(-) 18GN A5K(+) 18YL
A3
B8
A5P(-) 18GN
B7
A5P(+) 18YL
CHANGE
27MAR13 ADDED WORD "ANTENNA"
A11-GAA 14WH
A22-GAN 18WH
REV
C
REFERENCE
92015W
J1939 ADAPTER (1026) CH3_12
GROUND STUD (1004) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE) DRAWN
300422 RELEASE NO.
IN TITLE DESC.
61802Y
Figure 285
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058103
SHEET
001
Tire Pressure Monitor / Antenna
285
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.2. AIR DRYER, P. 2 CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
AIR DRYER
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
RIGHT SIDE AIR DRYER (9900E)
IGNITION RELAY #2 (1012 / 1014) CH3_08
IGNITION RELAY #2 (1012) CH3_6A,5A
A4
15A B4
A
W/ BENDIX AIR DRYER
A N39 16GY
#A13FD 12PK
A13FB 12PK
FUSE F5-J (1014-A1)
FUSE F5-K (1014)
FUSE F2-T (1011)
@A13FB 12PK
FUSE F5-E (1014-C1)
B
@N39 16GY
#A13FB 12PK
*(A13FB)
@N39-G 16WH
B N39-G 16WH
LEFT SIDE AIR DRYER (9902)
IP / CENTER CHASSIS (1701)
A2
15A B2
31
N39 16GY
A39 16GY
A
B N39-G 16WH
LEFT SIDE AIR DRYER (9900)
@A39 16GY
W/ SINGLE AIR DRYER
N39 16GY
A
B N39-G 16WH
CHASSIS GROUND ADAPTER 1 (8803)
LEFT SIDE DUAL AIR DRYER (9901)
W/ DUAL AIR DRYER
E
A N11-GA 10WH
* W/ IGNITION RELAY 3 # N/ IGNITION RELAY 3 W/ RSM BENDIX AD-IS AIR DRYER CT 630S @ W/2010 LH FUSE BLOCK
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
CHK
-
CHANGE
DATE
-
ADDED EFFECT W/2010
REV
E
REFERENCE
92715R
DRAWN
NAME
300422 RELEASE NO.
LH FUSE BLOCK.
61802Y
Figure 286
286
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
Air Dryer
PART NO.
AE08058103
SHEET
002
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.3. AIR SOLENOID PACK – 4 WAY, P. 3
Figure 287
Air Solenoid Pack – 4 Way
287
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.4. AIR SOLENOID PACK – 4 WAY (CONT.), P. 4
Figure 288
288
Air Solenoid Pack – 4 Way (Cont.)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.5. AIR SUSPENSION WITH LOAD INDICATOR, P. 5
Figure 289
Air Suspension with Load Indicator
289
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.6. BATTERY FEED – TRAILER AUXILIARY, P. 6 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BATTERY FEED - TRAILER AUXILIARY
NAVISTAR, INC.
TARILOR IGNITION RELAY #3 SOCKET TRAILER TRANS (1012 / 1014) FUSE F8-G (1017) (5758F/5759F) (5758M) CH3_05 A3 B3 A A94TT2 A94TT A94TT1 N94TT A 14GY 14GY 12GY 14GY 5A IP / CENTER ABS TRAILER W/ IGN CHAS W/ BOC TRAILER SOCKET CENTER (1701-10) AND EOF CONNECTOR 1 (9902) PIN (9780-A) N94T A94T N94U BL BL 10DKBL 12GY 10DKBL A94T 12GY
A13FF 18PK
J3
N94T 10DKBL
H4
85
W/ DAYCAB AND EOF A94T 12GY
30
G4
FUSE F8-D (1017) E4 F4
IGNITION RELAY #2 / #3 (1012 / 1014) CH3_05
AUXILIARY TRAILER RELAY (1016)
87A
GROUND ADAPTER (1023)
G2
#A14M 8RD
30
A14R 8RD
J2
A72-GC 18WH
85
86
DATE
**A72EC 18OR
*A72F 16OR
A72-GB 18WH
A11-GCB 12WH CHK
E2
F2
25A/10A
*A72FA 18OR
CHANGE
TITLE WAS CIRCUIT
3
10
REV
C
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
61802Y
Figure 290
290
@@A14Y 6RD
BATTERY FEED CH3_02 BATTERY FEED CH3_02
IP / FORWARD CHASSIS (1700)
PARK BRAKE PRESSURE SWITCH (8454) C
51 A72E 18OR A72EB 18OR
M72EA 16OR 52
M72EB 16OR D
**A72ED 18OR
AUXILIARY GROUND STUD TRAILER (LOCATED AT SOCKET LEFT SIDE (1110M) DASH MOUNTED DUAL POST GROUND PLATE)
0486 30DEC11
@A14W 6RD
FUSE F7-B (1016)
G1 1
BATTERY FEED CH3_35
#A14 4RD
J1
87
A14RB 12RD
W/ SW CONTROLLED CENTER PIN
A94TA 12GY
A94TC 12GY
W/ SW CONTROLLED CENTER PIN
A94T 12GY
A94TB 12GY
A14JC 12RD
30A
W/ IGN CENTER PIN ACCESSORY RELAY #2, 4 (1011 / 1013) CH3_09
A14J 8RD
W/ BATTERY CENTER PIN SOCKET
A94TV 12GY
A12-G 18WH
A13-GFF 18WH
A94TC
J4
BATTERY FEED CH3_34
@@A14 6RD
87
86
11
BATTERY FEED CH3_01
87A
TRAILER ABS ECU RELAY (1017)
#A14 4RD
G3
7
* AUX ISO TRAILER SOCKET ** TRAILER SOCKET W/ SW CONTROLLED CENTER PIN @ DUAL BATTERY FEED N/ LOAD SHEDDING @@ DUAL BATTERY FEED W/ LOAD SHEDDING # SINGLE BATTERY FEED
2B
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058103
Battery Feed – Trailer Auxiliary
SHEET
006
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.7. BATTERY FEED – TRAILER AUXILIARY (CONT.), P. 6A CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BATTERY FEED - TRAILER AUXILIARY (CONT)
NAVISTAR, INC.
W/2010 LH FUSE BLOCK
IGNITION RELAY #3 (1019) CH3_05A
A94TT2 E1 14GY IP / CENTER CHAS (1701-10)
W/ IGN CENTER PIN
N94T 10DKBL
(1701) IP/CENTER CHASSIS
87A
TRAILER ABS ECU RELAY (1014)
G2 A94TV 12GY
A13-GFF 18WH
A12-G 18WH
W/ BATTERY CENTER PIN SOCKET
FUSE F4-N (1013) B1
A94T 12GY
AUXILIARY TRAILER RELAY (1017)
87A
GROUND ADAPTER (1023)
A2
#A14M 8RD
30
A14R 8RD
C2
A72-GC 18WH
85
86
**A72EC 18OR
*A72F 16OR
A72-GB 18WH
A11-GCB 14WH DATE
BATTERY FEED CH3_02A
@@A14Y 6RD
D2
C2
25A/10A
*A72FA 18OR
PARK BRAKE PRESSURE SWITCH (8454)
IP / FORWARD CHASSIS (1700)
C
51 A72E 18OR A72EB 18OR
M72EA 16OR 52
M72EB 16OR D
**A72ED 18OR
AUXILIARY GROUND STUD TRAILER (LOCATED AT SOCKET LEFT SIDE (1110M) DASH MOUNTED DUAL POST GROUND PLATE)
-
BATTERY FEED CH3_02A
@A14W 6RD
FUSE F9-K (1018)
A1
1
BATTERY FEED CH3_35A
#A14 4RD
C1
87
A14RB 12RD
W/ SW CONTROLLED CENTER PIN
A94TA 12GY
A94TC 16GY
IGNITION RELAY #2 / #3 (1012) CH3_05A
A94TB 12GY
CHK
A14JC 12RD
W/ IGN CENTER PIN
ACCESSORY RELAY #2 (1012) CH3_09A
-
A1
30A
A94TD 16GY
11
BATTERY FEED CH3_34A
@@A14 6RD
A94T 12GY
30
86
BATTERY FEED CH3_01A
W/ DAYCAB AND EOF
87
J2
A
ABS TRAILER TRAILER SOCKET CONNECTOR 1 (9902) (9780-A) N94U BL BL 10DKBL
W/ BOC AND EOF
10
H4
N94TT 14GY
A14J 8RD
J1
85
A
A94TT 14GY
N94T 10DKBL
A94T 12GY
G1
D1 5A
A94T 12GY
A94TT1 12GY
TARILOR SOCKET TRAILER TRANS (5758F/5759F) (5758M)
FUSE F2-E (1011)
#A14 4RD
A13FF 18PK
CHANGE
INITIAL RELEASE.
3
10
REV
A
REFERENCE
92715R
DRAWN
2B
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
92715R
Figure 291
7
* AUX ISO TRAILER SOCKET ** TRAILER SOCKET W/ SW CONTROLLED CENTER PIN @ DUAL BATTERY FEED N/ LOAD SHEDDING @@ DUAL BATTERY FEED W/ LOAD SHEDDING # SINGLE BATTERY FEED
DATE
17SEP14
PART NO.
AE08058103
SHEET
06A
Battery Feed – Trailer Auxiliary (Cont.)
291
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.8. ANTILOCK BRAKE SYSTEM WITH BENDIX, P. 7 CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ANTILOCK BRAKE SYSTEM W/ BENDIX
NAVISTAR, INC.
FUSE F4-J (1013) @A14HE @A94AY 12GY D1 C1 12RD ABS #1 (1400)
BATTERY
FUSE F8-B (1017) F2
E2
A94AY 12GY
16
A14HE 12RD
30A
CENTER / REAR CHASSIS (9800F/9800M)
IP / CENTER CHASSIS (1701/1701F)
TCV COMMON (DA)
4
TCV (DA)
5
15
A94BN 18GY
A14H 8RD
N94BN 16GY
24
##A14 6RD
BATTERY FEED CH3_01,01A
**A14 4RD
BATTERY FEED CH3_34,34A
BENDIX AUTO TRACTION CONTROLLER (9505/9505A/9505D) R94BN 16GY
2
1
J1939 LOW
14
A94BM 18GY
N94BM 16GY
23
R94BM 16GY
A5N(-) 18GN
7
DIAGNOSTIC CONN (1650) CH3_11 J1939 HIGH
A5N(+) 18YL
8
A3BA(-) 18GY
J1708 (-) 13
J1708 PUBLIC CH3_19 A3BA(+) 18DKBL
J1708 (+) 14
IGNITION
A94V 18GY
3
FUSE F11-D (1020) F4 E4
A13FH 18PK
TRAILER ABS ECU RELAY (1017-G3) A13FF 18PK
10A
@A94V 18GY
FUSE F1-D (1010) F4
E4
TRAILER ABS ECU RELAY (1014-G1) @A13FF @A13FH 18PK 18PK
A94-GA 12WH
1
GROUND STUD (4081)
@ W/2010 LH FUSE BLOCK
CHK
DATE
CHANGE
0638 14OCT14 ADDED EFFECT W/2010
REV
F
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
61802Y
Figure 292
292
IGNITION RELAY #3 (1019) CH3_05A IBB ENGINE RELAY (1010) CH7_6
@A13FK 18PK
GROUND
IGNITION RELAY #3 (1012 / 1014) CH3_05
** SINGLE BATTERY FEED ## DUAL BATTERY FEED W/ LOAD SHEDDING
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058103
Antilock Brake System with Bendix
SHEET
007
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.9. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 8 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CHAPTER 10
ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)
NAVISTAR, INC.
IP/ FORWARD CHASSIS HARNESS (1700/ 1700F)
ABS #2 (1401)
WSS SA LEFT (+)
30
A94C 16GY
5
31
WSS SA LEFT (-)
8
A94D 16GY
PMV SA LEFT CMN
3
A94A 18GY
PMV SA LEFT REL
2
A94 18GY
PMV SA LEFT HLD
1
A94B 18GY
PMV SA RIGHT CMN
6
A94J 18GY
PMV SA RIGHT REL
7
A94H 18GY
PMV SA RIGHT HLD
4
A94K 18GY
28
M94A 18GY
27 M94 18GY
CHK
012
M94B 18GY
35
DATE
CHANGE
M94H 18GY
36
M94K 18GY
M94E 18GY
33
REV
C
REFERENCE
91749K
M94F 18GY
DRAWN
300422 RELEASE NO.
IP/FORWARD CHASSIS HARNESS INTERCONNECT.
Figure 293
BENDIX LEFT ABS MODULATOR (8500/8500A)
A
C
M94J 18GY
34
A94F 16GY
22NOV12 ADDED R/D 1700F FOR
B
29
32
WSS SA 14 RIGHT (-)
BENDIX LEFT FRONT AIR ABS SPEED SENSOR (8502)
2
M94D 18GY
A94E 16GY
WSS SA 11 RIGHT (+)
1
M94C 18GY
61802Y
B
A
BENDIX RIGHT ABS MODULATOR (8501/8501A)
C
1 BENDIX FRONT AIR ABS SPEED SENSOR (8503)
2
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058103
SHEET
008
Antilock Brake System with Bendix (Cont.)
293
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.10. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 9 CHAPTER 10 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)
NAVISTAR, INC.
IP / CENTER CHASSIS (1701/1701F)
ABS #1 (1400)
19
WSS DA RIGHT (-) 11
A94BF 16GY
WSS DA 10 RIGHT (+)
A94BH 16GY
BENDIX RIGHT WHEEL SPEED SENSOR (9503/9503D/9511/ 9511A/9527)
REAR / CENTER CHASSIS (9800F/9800M) 18
N94BF 16GY
18
1
R94BF 16GY
19
2
R94BH 16GY
N94BH 16GY
BENDIX RIGHT REAR MODULATOR (9502D/9504/9504A/9504B/ 9504D/9514/9526)
ABS #2 (1401)
PMV DA RIGHT CMN
9
A94BK 18GY
PMV DA 13 RIGHT REL
A94BJ 18GY
PMV DA 10 RIGHT HLD
A94BL 18GY
22
21
N94BK 16GY
21
20
N94BJ 14GY
20
R94BK 16GY
22
N94BL 14GY
ABS #3 (1402)
B
R94BJ 16GY
A
R94BL 16GY
C
BENDIX SIX CHANNEL ABS INLINE CONN (9516M) CENTER CHASSIS
IP / CENTER CHASSIS (1701/1701F)
BENDIX RR RIGHT MODULATOR (9504A/9504C/9524)
B A94BS 16GY
13
A94BT 16GY A94BU 16GY
9 10
CUSTOMER ACCESORIES #1 RELAY (1019-J4) CH4_27
CHK
-
DATE
-
58 59
A94BV 16GY
12
A94BW 16GY
CHANGE
6
N94BT 16GY
7
REV
G
Figure 294
294
A
R94BT 16GY
8
N94BU 16GY
60
R94BU 16GY
64
C
REFERENCE
DRAWN
300422 61802Y
R94BV 16GY
10
N94BW 16GY
R94BW 16GY
1
2
FUSE F5 (1014-D3) CH3_07
A116M 18GY
92233D
9
N94BV 16GY
RELEASE NO.
9504D, 9504C, 9503E.
R94BS 16GY
BENDIX RR RIGHT WHEEL SPEED SENSOR (9503D/9503E/9525)
A116U 18GY
ADDED: R/D 9511A,
N94BS 16GY
A116L 18GY
15
CUSTOMER ACCESSORIES #1 RELAY (1019) CH4_26
57
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
SHEET
AE08058103
Antilock Brake System with Bendix (Cont.)
009
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.11. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 10 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)
NAVISTAR, INC.
ABS #2 (1401)
17
WSS DA 18 LEFT (-)
A94BD 16GY
WSS DA 15 LEFT (+)
A94BE 16GY
BENDIX LEFT WHEEL SPEED SENSOR (9501 / 9501D/ 9512/ 9521)
CENTER / REAR CHASSIS (9800F/9800M)
IP / CENTER CHASSIS (1701/1701F)
N94BD 16GY
16
1
R94BD 16GY
17
16 N94BE 16GY
2 R94BE 16GY
BENDIX LEFT MODULATOR (9502 / 9513 / 9520 9502A/ 9502B / 9502C)
12
A94BB 18GY
PMV DA 17 LEFT REL
A94BA 18GY
PMV DA LEFT HLD
A94BC 18GY
PMV DA LEFT CMN
CHK
012
DATE
16
CHANGE
24
N94BB 16GY
23
N94BA 16GY
25
REV
22NOV12 ADDED: R/D 9501D,9521,C
N94BC 16GY
REFERENCE
91749K
DRAWN
300422 RELEASE NO.
9520,9502A,9502B DELETED: R/D 9613.
Figure 295
61802Y
14
R94BB 16GY
13
15
B
R94BA 16GY
A
R94BC 16GY
C
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058103
SHEET
010
Antilock Brake System with Bendix (Cont.)
295
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.12. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 10A CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)
NAVISTAR, INC.
IP / CENTER CHASSIS (1701/1701F)
ABS #3 (1402)
TCV (SA)
13
A94SJ 18GY
5
BENDIX TRAILER TRACTION CONTROLLER (9512) N94SJ 16GY 1
2 TCV COMMON (SA)
67
A94SK 18GY
3
N94SK 16GY
A94SKA 18GY
A94SK 18GY
HAS SOLENOID (9515/*9516)
*N94B 16GY 66
A94SKB 18GY
N94SKB 16GY
2
N94HA 16GY
1
A94SK 18GY 65
A94HA 18GY
2
*N94A 16GY
BENDIX SIX CHANNEL ABS INLINE CONN (9516M) CENTER / REAR CHASSIS
7
A94BMM 16GY
6
A94BNN 16GY
52
53 54
A94BP 16GY
4
B
1
N94BY 16GY
BENDIX LEFT REAR MODULATOR (9502B/9502F/9522)
R94BY 16GY
2 N94BZ 16GY N94BP 16GY
A
R94BZ 16GY
3
C
R94BP 16GY
BENDIX RR LEFT WHEEL SPEED SENSOR (9501D/9501E/9523)
14
A94BQ 16GY
11
A94BR 16GY
55
56
4
N94BQ 16GY
1
R94BQ 16GY 5
N94BR 16GY
2
R94BR 16GY
* W/ ISX ENGINE
CHK
DATE
CHANGE
0610 04SEP13 ADDED: R/D 9502F,
REV
D
REFERENCE
92233D
DRAWN
310775 RELEASE NO.
9501E.
75116N
Figure 296
296
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
15NOV10
PART NO.
SHEET
AE08058103
Antilock Brake System with Bendix (Cont.)
10A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.13. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 11 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)
NAVISTAR, INC.
ABS #4 (1403)
ABS PRIMARY AIR TRANSDUCER (1822)
IP / DCM (1800)
BRAKEDEMAND PRIMARY CIRC SIGNAL
2
PRESS SNSR SUPPLY
4
PRESS SNSR COMMON
1
BRAKEDEMAND 5 SECONDARY CIRC SIGNAL
D5
A94SE 18GY A94SV 16GY
A94SVD 16GY A94SZD 16GY
A94SZ 16GY
B94SV 18GY
C10
B
B94SVA 18GY
B94SZ 18GY
D6
A94SF 16GY
C
B94SE 18GY
C3
A
B94SZA 18GY
B94SF 18GY
ABS SECONDARY AIR TRANSDUCER (1823) B
B94SVB 18GY
A
B94SZB 18GY
IP / CENTER CHASSIS (1701/1701F)
63
A94SZC 16GY
75 A94SVC 16GY LOAD SNSR SIGNAL
76
A94SH 16GY
3
ABS 6 PRESSURE SENSOR (9510F/9510M)
N94SZC 16GY
A B
N94SVC 16GY
C
ABS 6 PRESSURE SENSOR (4X2)/(6X4) (9510/9510A)
A
R94SZC 18GY
B
R94SVC 18GY
C
N94SH 16GY
C R94SH 18GY
BENDIX TRAILER MODULATOR (9513)
73 PMV TRLR COMMON
CHK
012
A94SN 18GY
12
PMV TRLR RELEASE
9
A94SM 18GY
PMV TRLR HOLD
6
A94SL 18GY
DATE
N94SN 16GY 72
CHANGE
REV
22NOV12 REMOVED TWIST SYMBOL. C
REFERENCE
91749K
74
DRAWN
300422 RELEASE NO.
61802Y
Figure 297
N94SM 16GY N94SL 16GY
B A
C
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058103
SHEET
011
Antilock Brake System with Bendix (Cont.)
297
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.14. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 12 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)
NAVISTAR, INC.
IP / CENTER CHASIS (1701/1701F)
ABS #4 (1403)
YAW SENSOR (9511 / 9511A)
46
CAN LOW 7
CAN HIGH 8
48
2 N94SCB 18GY
3
47
A94SBA 18GY
N94SBB 18GY
49 CAN COM 10
A94SCA 18GY
CAN SUPPLY 11
A94SAA 18GY
1
N94SAB 18GY
A94SDA 18GY
4 N94SDB 18GY
ATC & RSP SPLICE PACK (1410)
A A94SAA 18GY B 12V
A94SAB 18GY
C
A94SA 18GY
D A94SCA 18GY
E GND F
A94SCB 18GY
A94SC 18GY
G A94SBA 18GY CAN HIGH
H
J
A94SBB 18GY
IP / DCM (1820)
A94SB 18GY
A
K
L M
CHK
012
DATE
1
B A94SDB 18GY
B94SB 20GY D
A94SD 18GY
CHANGE
REV
22NOV12 ADDED R/D 1701F FOR
C
IP/CENTER CHASSIS INTERCONNECT.
Figure 298
2
B94SC 20GY
REFERENCE
91749K
DRAWN
300422 RELEASE NO.
298
B94SA 20GY
C A94SDA 18GY
CAN LOW
STEERING WHEEL POSITION SENSOR (1821)
61802Y
3 4
B94SD 20GY
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058103
Antilock Brake System with Bendix (Cont.)
SHEET
012
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.15. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 12A CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)
NAVISTAR, INC.
EATON VORAD ANTENNA ASSEMBLY (8901)
J1939 CENTER TO FWD (9769M)
M5UE(+) 18YL
M5U(+) 18YL
5
M5UE(-) 18GN
M5U(-) 18GN
M5UD(-) 18GN
SMARTIRE TPMS/SMART WAVE TPMS(2010)RECRIVER (*8993F/#8993G) 12
A
M5UD(+) 18YL
4
M5UA(+) 18YL
M5U(+) 18YL C
11
M5U(-) 18GN
M5UA(-) 18GN
J1939 FWD TO CENTER (9770M)
M5UB(+) 18YL
A
M5UB(-) 18GN
10
M67Y 18PK
M67-GY 18WH
9
M5UB(+) 18YL C FORWARD CHASSIS CONN (1700F) CH4_28B
M5UB(-) 18GN
* W/ SMART WAVE TPMS # W/ SMART WAVE TPMS 2010 CHK
-
DATE
-
CHANGE
REV
ADDED R/D 8993G; CIRC C
REFERENCE
92447S
DRAWN
310775 RELEASE NO.
M5UB(+),M5UB(-) WAS M5UH(+),M5UH(-).
Figure 299
75116N
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
19NOV10
PART NO.
AE08058103
SHEET
12A
Antilock Brake System with Bendix (Cont.)
299
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.16. ANTILOCK BRAKE SYSTEM WITH WABCO, P. 12B ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ANTILOCK BRAKE SYSTEM W/ WABCO
NAVISTAR, INC.
IP / CENTER CHASIS (1701)
WABCO ONGUARD ABS CONN (1423)
YAW SENSOR (9511B / 9511D)
46
1
3
2
47 N94SP 18GY
3
48
A94SR 18GY
N94SR 18GY
49 10
1
N94SN 18GY
A94SS 18GY
4 N94SS 18GY
A94SP 18GY A94SN 18GY
7
ATC & RSP SPLICE PACK (1410)
A
B 12V
A94SNA 18GY
C A94SNB 18GY
D
E GND F
A94SPA 18GY A94SPB 18GY
G
CAN HIGH
H
J
A94SRA 18GY
STEERING WHEEL POSITION SENSOR (1821A)
IP / DCM (1820)
A94SRB 18GY
A
K
B94SN 20GY
B
5
6 B94SP 20GY
CAN LOW
L M
C
A94SSA 18GY
B94SR 20GY D
A94SSB 18GY
4 1
B94SS 20GY 2 B94ST 20GY
3
CHK
012
DATE
CHANGE
27MAR13 REMOVED WORD "CONT"
REV
B
REFERENCE
92015W
DRAWN
310706 RELEASE NO.
IN TITLE DESC.
91749K
Figure 300
300
NAME
CIRCUIT DIAGRAM, PROSTAR, LONSTAR DATE
15NOV12
PART NO.
AE08058103
Antilock Brake System with WABCO
SHEET
12B
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.17. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.) , P. 13 CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)
NAVISTAR, INC.
@A94V 14GY
WABCO ABS CONTROLLER (1420)
IGNITION (ECU+)
@A94AY 14GY
BATTERY
8
A94AY 14GY
FUSE F8-B (1017) A14HE E2 F2 12RD 15A
J1939(+)
1
A5N(-) 18GN
3
A5N(+) 18YL
9
A94-GA 18WH
WABCO LEFT REAR WHEEL MODULATOR (9507 / 9507A / 9519) CH10_16 WABCO RIGHT REAR WHEEL MODULATOR (9509 / 9516 / 9509B) CH10_15
A94BK 18GY A94-GC 16WH
GROUND
4
A94-GB 18WH
BATTERY FEED (1000B-A) CH3_34,34A
**A14 4RD
IP / ENGINE (1702) CH3_10
A94BB 18GY GROUND ECU (-)
BATTERY FEED (1001-A) CH3_01,1A
##A14 6RD
J1708 PUBLIC CH3_19
A3BA(+) 18DKBL
J1708(+) 11
WABCO LEFT FRONT ABS MODULATOR (8504) / (8504A) CH10_14
A94MA 18GY
WABCO RRR WHEEL MODULATOR (9509A) CH10_15
A94BT 18GY
WABCO LRR WHEEL MODULATOR (9507B) CH10_16
A94BZ 18GY
WABCO RIGHT FRONT ABS MODULATOR (8505/8505A) CH10_14
A94MJ 18GY
LEFT GND STUD (4081)
WABCO ABS CONTROLLER (1421)
WABCO AUTO TRACTION CONTROL SOLENOID (9515 / 9515A / 9515B /9515C/9515D)
CENTER/REAR IP/CENTER CHASSIS CHASSIS (1701/1701F) (9800F/9800M)
15
A94BN 18GY
TRACTION CONTROL 7 VALVE (-)
IGNITION RELAY #3 (1014- J3) CH3_05
18PK
A14H 8RD
A3BA(-) 18GY
IGNITION RELAY #3 (1019) CH3_05A
A13FF 18PK
TRAILER ABS ECU RELAY (1017-G3) A13FF
*A13FH 18PK
10A FUSE F4-J (1013) @A14HE D1 C1 12RD 15A
J1708(-) 10
J1939(-)
F4 10A E4 FUSE F11-D (1020) E4 F4
A94V 14GY
7
TRAILER ABS ECU RELAY (1014-G1) @A13FH 18PK
FUSE F1-D (1010)
N94BN 16GY
24
R94MN 18GY 2
1
RSC(+)
8
14
A94BM 18GY
TRACTION CONTROL 16 VALVE (+)
N94BM 16GY
23
13
A94SJ 18GY
R94MM 18GY
N94SJ 16GY
TRAILER RELAY WABCO RSC SOLENOID (9514) 1
RSC(-)
13
67
A94SK 18GY
IP/CENTER CHASSIS (1701/1701F)
WABCO ABS CONTROLLER (1422) CHK
CHANGE
DATE
REV
0638 14OCT14 ADDED EFFECT W/2010
J
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
Figure 301
61802Y
2 N94SK 16GY * IGN FEED STANDARD # IGN FEED REMOTE START / STOP ** SINGLE BATTERY FEED ## DUAL BATTERY FEED W/ LOAD SHEDDING @ W/2010 LH FUSE BLOCK
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058103
SHEET
013
Antilock Brake System with WABCO (Cont.)
301
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.18. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 13A ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)
NAVISTAR, INC.
IP/DCM (1800)
WABCO ABS CONTROLLER (1423) ON GUARD
SUPPLY
8
ON
11
CHK
012
REV
D
REFERENCE
92015W
Figure 302
302
B94-G 18WH
2
B94MN 18GY
3
DRAWN
NAME
U01A120 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
TITLE DESC.
1
A6
A94MN 18GY
27MAR13 ADDED WORD "CONT" IN
B94BY 18GY D5
A94-GCC 18WH
CHANGE
DATE
D6
A94BY 18GY
PRESS 14
DRIVER DEMAND PRESSURE SENSOR (1824)
52250B
DATE
03FEB11
PART NO.
AE08058103
Antilock Brake System with WABCO (Cont.)
SHEET
13A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.19. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 13B CHAPTER 10 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)
NAVISTAR, INC.
J1939 - 500K WRG
WABCO ABS CONTROLLER (1420) IP/ENGINE (1702)
1
17
A5R(-) 18GN
A5N(-) 18GN
A5L(-) 18GN
ECM CONN (6018) CH3_41
K5R(-) 18GN
ALLISON TC10 SHIFT SELECTOR (1852) CH11_13A
A5B(-) 18GN
DIAGNOSTIC CONN (1650) A5J(-) 18GN
A5E(-) 18GN
A5F(-) 18GN
A5A(-) 18GN
D
IP/ FORWARD CHASSIS HARNESS (1700) CH3_43
BODY CONTROLLER #J6 (1606)
A5C(-) 18GN
G
IP/ENGINE (1702)
3
11
A5R(+) 18YL
A5N(+) 18YL
K5R(+) 18YL
A5B(+) 18YL
A5L(+) 18YL
ECM CONN (6018) CH3_41
ALLISON TC10 SHIFT SELECTOR (1852) CH11_13A DIAGNOSTIC CONN (1650)
A5F(+) 18YL
C
A5A(+) 18YL
IP/ FORWARD CHASSIS HARNESS (1700) CH3_43
A5E(+) 18YL
A5J(+) 18YL
BODY CONTROLLER #J6 (1606)
A5C(+) 18YL
CHK
CHANGE
DATE
0488 09SEP15 ADDED CHAPTER REF
REV
B
REFERENCE
93248U
DRAWN
Figure 303
NAME
23101172 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
FOR R/D 1852.
H
93248T
DATE
14AUG15
PART NO.
AE08058103
SHEET
13B
Antilock Brake System with WABCO (Cont.)
303
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.20. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 14 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)
NAVISTAR, INC.
LEFT FRONT 12 WHEEL SPEED SNSR
A94MC 18GY
LEFT FRONT 15 WHEEL SPEED SNSR
A94MD 18GY
GROUND STUD CH10_13
30
31
28
A94MA 18GY
LEFT FRONT MOD INLET
A94MB 18GY
3
GROUND STUD CH10_13 RIGHT FRONT MOD OUTLET
29
35
A94MJ 18GY
34
A94MH 18GY
4
2
M94MD 18GY
M94MA 18GY
2
M94M 18GY
A94M 18GY
6
1
M94MC 18GY
27 LEFT FRONT MOD OUTLET
WABCO FRONT LEFT AIR ABS SPEED SENSOR (8506/8506A)
IP/FORWARD CHASSIS (1700/1700F)
WABCO ABS CONTROLLER (1421)
1
M94MB 18GY
3
M94MJ 18GY
2
1
M94MH 18GY
36 RIGHT FRONT MOD INLET
A94MK 18GY
1
WABCO LEFT FRONT ABS MODULATOR (8504/8504B/ 8504C/8504D)
3
M94MK 18GY
WABCO RIGHT FRONT ABS MODULATOR (8505/8505B)
WABCO FRONT RIGHT AIR ABS SPEED SENSOR (8507/8507A/8507B)
32
A94ME 18GY
RIGHT FRONT 10 WHEEL SPEED SNSR
33 A94MF 18GY
RIGHT FRONT 13 WHEEL SPEED SNSR
CHK
012
DATE
CHANGE
REV
22NOV12 ADDED R/D 1700F FOR
C
REFERENCE
91749K
DRAWN
300422 RELEASE NO.
IP/FORWARD CHASSIS INTERCONNECT.
Figure 304
304
61802Y
1 M94ME 18GY 2
M94MF 18GY
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058103
Antilock Brake System with WABCO (Cont.)
SHEET
014
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.21. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 15 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)
NAVISTAR, INC.
WABCO ABS CONTROLLER (1421)
CHASSIS CENTER/REAR (9800F/9800M)
IP / CHASSIS CENTER (1701/1701F) 19
RR WHL SPEED SNSR 18
A94BF 18GY
RR WHL 17 SPEED SNSR
A94BH 18GY
18
N94BF 16GY 18
WABCO RIGHT REAR WHEEL SPEED SENSOR (9508/D/E/F/9517/9517A/9535) 1
R94MF 18GY
19 N94BH 16GY
2
R94MH 18GY
WABCO RIGHT REAR WHEEL MODULATOR (9509/A/B/C/P/9516/9534)
22
A94BK 18GY
9
A94BJ 18GY
RIGHT REAR MOD INLET
8
A94BL 18GY
21
20
N94BJ 16GY
20
22
N94BL 16GY
R94MK 18GY
2
R94MJ 18GY
1
R94ML 18GY
3
A94-GC 16WH
RIGHT REAR MOD OUTLET
21
N94BK 16GY
GROUND STUD CH10_13
WABCO ABS CONTROLLER (1422)
IP / CHASSIS CENTER (1701/1701F)
6-CHANNEL ABS INLINE CONN REAR/CENTER (9516M)
64
RRR WHL SPEED SNSR 14
A94BW 18GY
RRR WHL 11 SPEED SNSR
A94BV 18GY
WABCO RIGHT REAR WHEEL SPEED SENSOR (9508D/9508E/9508K)
10
N94BW 16GY 60
2
R94BWA 18GY
R94BW 18GY 9
N94BV 16GY
1
R94BVA 18GY
R94BV 18GY
WABCO RIGHT REAR WHEEL MODULATOR (9509A/9509M)
58
A94BT 18GY
59
A94BU 14GY
12
R94BTA 18GY
R94BT 18GY 6
N94BS 14GY
R94BS 18GY
R94BSA 18GY
R94BU 18GY
R94BUA 18GY
8
N94BU 14GY
2
1
3
A94-GD 16WH
RRR MOD INLET
57
A94BS 14GY
RRR 15 MOD OUTLET
7
N94BT 16GY
GROUND STUD CH10_13
CHK
DATE
CHANGE
0610 04SEP13 ADDED: R/D 9517A,
REV
F
REFERENCE
92233D
DRAWN
300422 RELEASE NO.
9509P, 9508K, 9509M.
Figure 305
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058103
SHEET
015
Antilock Brake System with WABCO (Cont.)
305
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.22. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 15A ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)
NAVISTAR, INC.
WABCO ABS CONTROLLER (1422)
IP / CHASSIS CENTER (1701/1701F)
RRR WHL SPEED SNSR 14
A94BW 18GY
RRR WHL 11 SPEED SNSR
A94BV 18GY
WABCO 6S/6M R RR REAR WHEEL SPEED SNSR (HTB) (9538)
6-CHANNEL ABS INLINE CONN REAR/CENTER (9516M)
64
10
N94BW 16GY
R94BWA 18GY
R94BW 18GY
60
9 N94BV 16GY
R94BVA 18GY
R94BV 18GY
2
1
WABCO 6S/6M R RR REAR MOD (HTB) (9532)
58
A94BT 18GY
RRR 15 MOD OUTLET
A94BS 18GY
RRR MOD INLET
A94BU 18GY
59
6
N94BS 16GY
8
N94BU 16GY
R94BT 18GY
R94BTA 18GY
R94BS 18GY
R94BSA 18GY
R94BU 18GY
R94BUA 18GY
2
1
3
A94-GD 16WH
12
57
7
N94BT 16GY
GROUND STUD CH10_13
CHK
012
DATE
CHANGE
REV
22NOV12 ADDED TWIST SYMBOL
C
REFERENCE
91749K
DRAWN
310775 RELEASE NO.
AND CIRC A94-GD WAS A94-GC.
Figure 306
306
75116N
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
15NOV10
PART NO.
AE08058103
Antilock Brake System With WABCO (Cont.)
SHEET
15A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.23. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 16 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)
NAVISTAR, INC.
WABCO ABS CONTROLLER (1421)
CHASSIS CENTER/REAR (9800)
IP/CHASSIS CENTER (1701)
LR WHL SPEED SNSR
11
A94BD 18GY
LR WHL SPEED SNSR
14
A94BE 18GY
16
17
1
R94MD 18GY
N94BD 16GY 17
16
WABCO LEFT REAR WHEEL SPEED SENSOR (9506/9506D/E/F/9518/9518A/9529)
2
R94ME 18GY
N94BE 16GY
WABCO LEFT REAR REAR WHEEL MODULATOR (9507/A/B/C/K/9519/9528)
24
23 5
LEFT REAR MOD INLET
2
25
A94BC 18GY
WABCO ABS CONTROLLER (1422)
IP / CHASSIS CENTER (1701)
5
A94BQ 18GY 56
LRR WHL SPEED SNSR
2
4
N94BQ 16GY
A94BR 18GY
3
WABCO LEFT REAR WHEEL SPEED SENSOR (9506D/9506E/9506K) 1
R94BQ 18GY
R94BQA 18GY
R94BR 18GY
R94BRA 18GY
5
N94BR 16GY
1
R94MC 18GY
6-CHANNEL ABS INLINE CONN REAR/CENTER (9516M)
55
LRR WHL SPEED SNSR
2
R94MA 18GY
15
N94BC 16GY
GROUND STUD CH10_13
R94MB 18GY
13
N94BA 16GY
A94BA 18GY
A94-GC 16WH
LEFT REAR MOD OUTLET
14
N94BB 16GY
A94BB 18GY
2
WABCO LEFT REAR REAR WHEEL MODULATOR (9507B/9507M)
53
52 6
LRR MOD INLET
3
A94BY 18GY
54
A94BP 18GY
R94BZA 18GY
R94BZ 18GY 1
N94BY 16GY
R94BY 18GY
3
N94BP 16GY
R94BP 18GY
2
R94BYA 18GY
1
R94BPA 18GY
3
A94-GD 16WH
LRR MOD OUTLET
2
N94BZ 16GY
A94BZ 18GY
GROUND STUD CH10_13 CHK
DATE
CHANGE
0610 04SEP13 ADDED: R/D 9518A,
REV
F
REFERENCE
92233D
DRAWN
300422 RELEASE NO.
9507K, 9506K, 9507M.
Figure 307
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058103
SHEET
016
Antilock Brake System with WABCO (Cont.)
307
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.24. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 16A ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)
NAVISTAR, INC.
WABCO ABS CONTROLLER (1422)
LRR WHL SPEED SNSR
6-CHANNEL ABS INLINE CONN REAR/ CENTER (9516M)
IP/CHASSIS CENTER (1701)
5
A94BQ 18GY
LRR WHL SPEED SNSR 2
A94BR 18GY
4
55 N94BQ 16GY
5
56 N94BR 16GY
WABCO 6S/6M L FR REAR WHEEL SPEED SNSR(HTB) (9537)
R94BQ 18GY
R94BQA 18GY
R94BR 18GY
R94BRA 18GY
1
2
WABCO 6S/6M L FR REAR MODULATOR (9536)
53
52
6
A94BY 18GY
LRR MOD INLET
3
A94BP 18GY
54
1
N94BY 16GY
3
N94BP 16GY
R94BZ 18GY
R94BZA 18GY
2
R94BY 18GY
R94BYA 18GY
1
R94BP 18GY
R94BPA 18GY
3
A94-GD 16WH
LRR MOD OUTLET
2
N94BZ 16GY
A94BZ 18GY
GROUND STUD CH10_13
CHK
012
DATE
CHANGE
REV
22NOV12 ADDED TWIST SYMBOL
C
REFERENCE
91749K
DRAWN
310775 RELEASE NO.
AND CIRC A94-GD WAS A94-GC.
Figure 308
308
75116N
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
15NOV10
PART NO.
AE08058103
Antilock Brake System with WABCO (Cont.)
SHEET
16A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.25. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 16B ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CHAPTER 10
ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)
NAVISTAR, INC.
WABCO RADAR (8902)
J1939 CENTER TO FWD (9769M)
5
M5UF(-) 20LTGN
M5UK(+) 18YL
M5UK(-) 18GN
SMARTIRE TPMS (8993F)
M5UA(+) 18YL
12
A
M5UD(+) 18YL
M5UF(+) 20YL
M5UD(-) 18GN
4
M5U(+) 18YL C
M5UA(-) 18GN
11
M5U(-) 18GN
J1939 FWD TO CENTER (9770M)
M5UB(+) 18YL
1
A
M5UB(-) 18GN M67CA 20PK
M67-GA 20WH
6
M5UH(+) 18YL C
M5UH(-) 18GN
FWD CHASSIS CONN (1700F) CH4_28C
CHK
012
DATE
CHANGE
REV
22NOV12 ADDED CH REFERENCE
B
REFERENCE
91749K
DRAWN
300422 RELEASE NO.
FOR CIRC M67-GA , M67CA.
Figure 309
75116N
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
19NOV10
PART NO.
AE08058103
SHEET
16B
Antilock Brake System with WABCO (Cont.)
309
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.26. POWER TAKE OFF, P. 17 CHAPTER 10 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
POWER TAKE OFF
NAVISTAR, INC.
IGNITION RELAY # 2 (1012 / 1014) CH3_07
FUSE F7-B (1016)
PTO ENGAGED SWITCH FOR HOUR METER (7800)
FUSE F5-E (1014-C1)
G2
#A13FB 12PK #A13FF 12PK
(A13FA)
*(A13FB)
CH3_07A
FUSE F5-A (1014-G1)
FUSE F5-J (1014-A1)
PTO 1 (7800)
G2 H2
IP / ENGINE (1702)
FUSE F5-B (1014) H2
A 10A
14 A88 18LTGN PTO RELAY A (1020)
@A88V 18LTGN
A88VA 18LTGN
C3
D3
A9ZC 18GY
D4
85
A88V 18LTGN
86
K88 16LTGN
87
A
30
C4
PTO ENGAGED SWITCH FOR HOUR METER (7801)
A88A 18LTGN D1
BODY CONTROLLER #J5 (1602)
C1
%K88A 18VT
ZERO VOLT REF ADAPTER (1620)
A
PTO STATE INPUT A
A88C 18LTGN
F15
PTO STATE INPUT B
A9ZB 18GY A9Z 18GY
FUSE F10-P (1019)
C
F14
@A70BF 14RD
30
C2
* W/ IGNITION RELAY 3 # N/ IGNITION RELAY 3 % W/ ISX ENG @ W/2010 LH FUSE BLOCK
A88B 18LTGN
87
A
86
D2 41 K88A 16LTGN
85
PTO RELAY B (1020)
E3
B2
A2
@A14HF 12RD CHK
DATE
CHANGE
0638 14OCT14 ADDED EFFECT W/2010
REV
E
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
61802Y
Figure 310
310
ZVR
A14H 8RD
BATERY FEED CH3_01A
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
PART NO.
10MAR09
Power Take Off
SHEET
AE08058103
017
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.27. VEHICLE SENSOR MODULE, P. 18 ELECTRICAL CIRCUITCHAPTER DIAGRAM
NAVISTAR, INC
10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
VEHICLE SENSOR MODULE
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
VEHICLE SENSOR MODULE (8950)
BATTERY
CENTER CHASSIS / IP (1701) FUSE F8-A (1017) 66
N14U 16RD
8
F1
E1
10A
N12UA 16PK
10A
BATTERY FEED CH3_03
A14Y 6RD
ACCESSORY RELAY #2,4 (1011 / 1013) CH3_09
A12U 16LTBL
BATTERY FEED CH3_01
A14W 6RD
A14M 8RD
A14NJ 12RD
FUSE F4-E (1013) D1 C1 (A12V)
65
N12U 16PK
ACC
A14U 16RD
N/ LOAD SHEDDING
W/ LOAD SHEDDING
N13UB 16PK
9
5
N5UA(+) 18YL
N5UA(+) 18YL
6
N5UA(-) 18YL
N5UA(+) 18YL
62
A5U(+) 18YL
61
BODY CONTROLLER # J5 (1602) CH3_11
A5U(+) 18YL
CHASSIS GROUND ADAPTER (8806) D
GROUND
N11-GU 16WH
7
E
V_REF GROUND
12
N11-GJ 16WH
N11-GA 10WH
FUEL SENSOR
CENTER GROUND (ON LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
10
CHASSIS GROUND ADAPTER (8803)
PROG AND DIAG (8953)
GROUND ADAPTER (8805)
F
N108Z 16TN
M110V 16TN
C V+
M110A 18TN
A FILTER SENSOR
M110ZA 18TN
B V_REF GROUND
F N110B 18TN
A
K
N110Z 16TN
VEHICLE SENSOR MODULE (8951)
LEFT FRONT BRAKE WEAR SENSOR (8960)
G
N107A 18TN
3
M107A 18TN
CHASSIS GROUND ADAPTER (8806)
B
H
N107-GA 18TN E
N11-GJ 16WH
CHASSIS GROUND ADAPTER (8803)
CHK
DATE
0486 30DEC11
[MRFL1] 18TN
2
[MRFL2] 18TN
1
M107AA 18TN
BRAKE PAD WEAR AXLE 1
EYEMAX FUEL FILTER SENSOR (8990)
D N110V 16TN
D
A
M107-GA 18TN
RIGHT FRONT BRAKE WEAR SENSOR (8961)
[MRFR1] 18TN
1
[MRFR2] 18TN
2
N11-GA 10WH
F
CENTER GROUND (ON LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
A
CHANGE
REV
TITLE WAS CIRCUIT
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
61802Y
Figure 311
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058103
SHEET
018
Vehicle Sensor Module
311
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.28. VEHICLE SENSOR MODULE (CONT.), P. 19 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
VEHICLE SENSOR MODULE (CONT)
NAVISTAR, INC.
LEFT REAR BRAKE WEAR SENSOR (6X4) (8964)
REAR / CENTER PROGNASTIC & DIAGNOSTICS (9801)
C
1
[RURRL1] 18BK
R107C 18TN
2
[RURRL2] 18BK
R107CD 18TN
N107C 18TN
LEFT REAR BRAKE WEAR SENSOR (4X2) (8966)
1
[RTRRL1] 18BK
2
[RTRRL2] 18BK
R107-GD 18TN
R107CD 18TN
F
A
[RTRRR2] 18BK
1
[RTRRR1] 18BK
CENTER GROUND (ON LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
2
[RURFL2] 18BK
2
[RURFR2] 18BK
1
[RURFR1] 18BK
H
R107B 18TN
CHANGE
TITLE WAS CIRCUIT
N107B 18TN
2
BRAKE PAD WEAR AXLE 2
R107-GC 18TN
[RURFL1] 18BK
VEHICLE SENSOR MODULE (8951)
B
R107BC 18TN
1
RIGHT FORWARD REAR BRAKE WEAR SENSOR (6X4) (8963)
REV
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
61802Y
Figure 312
312
E
N11-GJ 16WH
N11-GA 10WH
2
DATE
C
N107-GC 18TN
CHASSIS GROUND ADAPTER (8803)
LEFT FORWARD REAR BRAKE WEAR SENSOR (6X4) (8962)
CHK
A
N107-GB 18TN
RIGHT REAR BRAKE WEAR SENSOR (4X2) (8967)
0486 30DEC11
BRAKE PAD WEAR AXLE 3
R107C 18TN
1
[RURRR1] 18BK
R107-GD 18TN
S
2
1
CHASSIS GROUND ADAPTER (8806)
RIGHT REAR BRAKE WEAR SENSOR (6X4) (8965)
[RURRR2] 18BK
VEHICLE SENSOR MODULE (8951)
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058103
Vehicle Sensor Module (Cont.)
SHEET
019
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.29. BRAKE SENSOR – WEAR / STROKE, P. 20 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BRAKE SENSOR - WEAR / STROKE
NAVISTAR, INC.
VEHICLE SENSOR MODULE (8950)
+5V_REF
V_REF GROUND
CENTER / REAR PROG AND DIAG (9801F)
N108VB 16TN
N108V 16TN
11
A
10
GROUND ADAPTER (8805) D
B
N108VA 16TN
N108Z 16TN N108ZA 16TN
LEFT FRONT BRAKE STROKE SENSOR (8970)
PROG AND DIAG (8954M / 8953M) VEHICLE SENSOR MODULE (8951)
B
J FR LEFT BRAKE STROKE
FR RIGHT BRAKE STROKE
M108VD 18TN
A
V+
M108ZA 16TN
M108ZD 18TN
B
ZVR
M108A 18TN
C
A
N108A 18TN
5
M108VA 16TN
OUTPUT
C N108B 18TN
6
RIGHT FRONT BRAKE STROKE SENSOR (8971)
M108VC 18TN
CHK
DATE
0486 30DEC11
CHANGE
TITLE WAS CIRCUIT
REV
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
61802Y
Figure 313
A
V+
M108ZC 18TN
B
ZVR
M108B 18TN
C
OUTPUT
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058103
SHEET
020
Brake Sensor – Wear / Stroke
313
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.30. BRAKE SENSOR – WEAR / STROKE (CONT.), P. 21 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BRAKE SENSOR - WEAR / STROKE (CONT)
NAVISTAR, INC.
VEHICLE SENSOR MODULE (8950)
GROUND ADAPTER (8805) D
10
+5V_REF
11
N108Z 16TN
C
VEHICLE SENSOR MODULE (8951)
E
J
N108VB 16TN
LEFT FORWARD REAR BRAKE STROKE (6X4) (8972)
R108E 18TN
N108E 18TN
9 N108V 16TN
LEFT FR BRAKE STROKE
REAR CENTRAL PROGNOSTIC & DIAGNOSTIC (9801)
N108ZB 16TN
V_REF GROUND
A
C OUTPUT
R108ZB 16TN
R108ZE 18TN
B
ZVR
R108ZB 16TN
R108VE 18TN
A
V+
R108VB 16TN RIGHT FORWARD REAR BRAKE STROKE (6X4) (8973)
R108VB 16TN RIGHT RR BRAKE STROKE
N108D 18TN
8
R108DA 18TN
R108VL 18TN
A
R108D 18TN
R108ZL 18TN
B ZVR
R108F 18TN
C OUTPUT
D
RIGHT FR 10 BRAKE STROKE LEFT RR BRAKE STROKE
F
N108F 18TN G R108C 18TN
N108C 18TN
7
RIGHT REAR REAR BRAKE STROKE (6X4) (8975)
R108CA 18TN
LEFT REAR REAR BRAKE STROKE (6X4) (8974)
V+
A
R108VH 18TN
R108VJ 18TN
A
V+
ZVR
B
R108ZH 18TN
R108ZJ 18TN
B
ZVR
OUTPUT C
R108CA 18TN
R108DA 18TN
C OUTPUT
RIGHT REAR BRAKE STROKE (4X2) (8977)
LEFT REAR BRAKE STROKE (4X2) (8976)
V+
A
R108VF 18TN
R108VK 18TN
A
V+
ZVR
B
R108ZF 18TN
R108ZK 18TN
B
ZVR
R108D 18TN
C OUTPUT
R108C 18TN
OUTPUT C
CHK
DATE
0486 30DEC11
CHANGE
TITLE WAS CIRCUIT
REV
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
Figure 314
314
V+
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058103
Brake Sensor – Wear / Stroke (Cont.)
SHEET
021
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.31. BODY BUILDER, P. 22 CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BODY BUILDER
NAVISTAR, INC.
BODY BUILDER (7220)
BODY BUILDER (1)
FORWARD CHASSIS / IP (1700F/1700) 52 MTEMI 16GY
1
MTEM2 16GY
2
54
MTEM3 16GY
3
55
MTEM4 16GY
4
6
MTEM6 16GY
7
MTEM7 16GY
8
MTEM8 16GY
E1
ATEM2 16GY
E2
ATEM3 16GY
E3
ATEM4 16GY
E4
ATEM5 16GY
E5
ATEM6 16GY
E6
ATEM7 16GY
E7
56
MTEM5 16GY
5
ATEM1 16GY 53
57
58
59 ATEM8 16GY
BODY BUILDER (4450M)
E8
CENTER CHASSIS / IP (1701F) 76
CHK
DATE
0488 20MAY14
A
N68BB 14BN
B
N56BB 16YL
C
N57BB 16LTGN
D
N54BB 14BN
E
N71BB 16LTBL
F
N12BB 14LTBL
G
N11-GD 12WH
CHANGE
ADDED R/D 1.
REV
C
REFERENCE
92447S
DRAWN
310775 RELEASE NO.
75116N
Figure 315
59
63
74
73
75
ELECTRONIC GND SPLICE PACK (8802) CH3_33
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
15NOV10
PART NO.
SHEET
AE08058103
022
Body Builder
315
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.32. LIFT GATE POWER FEED, P. 22A ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LIFT GATE POWER FEED
NAVISTAR, INC.
CIRCUIT BREAKER FUSE A 250A
B
150A LIFT GATE POWER FEED SOCKET
-
+
FOR SINGLE POLE LIFT GATE FEED
CIRCUIT BREAKER FUSE A B 250A 150A
-
+ LIFT GATE POWER FEED SOCKET
FOR DUAL POLE LIFT GATE FEED
CHK
DATE
0486 30DEC11
CHANGE
REV
TITLE WAS CIRCUIT
B
REFERENCE
82357E
DRAWN
RELEASE NO.
DIAGRAM, PROSTAR.
77916C
Figure 316
316
NAME
U00M589 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11NOV11
PART NO.
AE08058103
Lift Gate Power Feed
SHEET
22A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.33. CUMMINS ICON, P. 23 CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CUMMINS ICON
NAVISTAR, INC.
TRLR SOC PARK BRAKE PRESSURE SWITCH (8454)
FWD CHASSIS / IP (1700F/1700)
C
M72EA 16OR
D
M72EB 16OR
51
@A72E 18OR
FUSE F9-K (1018) CH3_2A
A72EA 18OR
FUSE F7-B (1016-E2) CH3_02
52
A72EB 18OR
AUX TRAILER SOCKET SWITCH CONN (1110M) 2B
ICON TEMP SENDER (8451)
45 M97K 18VT
1
A77P 18LTGN
46
A77S 18LTGN
M97L 18VT
2
E2
E1
BODY CONTROLLER #J4 (1601) ICON HOOD SWITCH (8450)
IP/ENGINE (1702/1702)
33
44 M97J 18VT
A
M97H 18VT
A104AM 16DKBL
K97J 18VT
B
ICON PARK BRAKE SWITCH (8453) 43 M97R 18VT
C
M97M 18VT
D
M97N 18VT
NEUTRAL SWITCH (7802) CH7_14
50
HOOD SWITCH (8450) CH7_07
M97H 18VT
@ W/2010 LH FUSE BLOCK
CHK
-
CHANGE
DATE
-
ADDED EFFECT W/2010
REV
C
REFERENCE
92715R
DRAWN
310775 RELEASE NO.
LH FUSE BLOCK.
75116N
Figure 317
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
15NOV10
PART NO.
AE08058103
SHEET
023
Cummins Icon
317
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.34. POWER TAKE-OFF CONNECTION, P. 24 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
PTO CONNECTION
NAVISTAR, INC.
PTO 1 (7800)
DASH CONNECTOR (1702)
A
K88 16LTGN
A
K88A 16LTGN
14
PTO 2 (7801)
41
CHK
DATE
CHANGE
REV
0486 03JAN12 INITIAL RELEASE.
A
REFERENCE
75116N
DRAWN
310775 RELEASE NO.
75116N
Figure 318
318
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12NOV10
PART NO.
AE08058103
Power Take-Off Connection
SHEET
024
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.35. CUSTOMER SUPPLIED LIGHTS, P. 25 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CUSTOMER SUPPLIED LIGHTS
NAVISTAR, INC.
GND SPLICE PACK (1010)
CUSTOMER SUPPLIED LIGHT (9900)
D
2
R10-GP 16WH
1
A REAR / CENTER CHASSIS (9800)
CHASIS GROUND ADAPTER (8803)
5
B
R10-G 16WH
N10-G 12WH
12
A
N11-GA 10WH
R58AC 16BN
(4006) CENTER GND (LOCATED ON LEFT SIDE DASH POST GND PLATE)
CHK
-
DATE
-
CHANGE
REV
INITIAL RELEASE.
A
REFERENCE
75116N
DRAWN
310775 RELEASE NO.
75116N
Figure 319
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
15NOV10
PART NO.
AE08058103
SHEET
025
Customer Supplied Lights
319
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.36. SMARTIRE TPMS RECEIVER, P. 26 CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SMARTIRE TPMS RECEIVER
NAVISTAR, INC.
SMARTIRE TPMS RECEIVER (8993F)
12
M5UA(+) 18YL
11
M5UA(-) 18GN
J1939 CENTER TO FORWARD (9769M)/ J1939 FORWARD TO CENTER (9770M)
TIRE PRESSURE MONITOR CONN (1559)
@A22B 18RD
IP / FORWARD (1700F)
2
M22AA 18PK
1
@A22AA FUSE F7-P (1016) 12RD B2 A2
@A22AA 16PK
5A
47
FUSE F7-C (1016) A22AA 16PK F3 E3 5A
1
M22AG 18WH
FUSE(1016) CH3_7A
@A13FA 12PK
@A22AA 16PK
48
A13FM 12PK
FUSE F5-E (1014) (A13FB)
IGNITION RELAY #2 (1011/1014) CH3_05
A11-GAA 14WH
A22-GAN 18WH
GROUND STUD (1004) (LOCATED AT LEFT SIDE DASH MOUNTEDDUAL POST GROUND PLATE)
@ W/2010 LH FUSE BLOCK
CHK
-
CHANGE
DATE
-
REV
ADDED EFFECT W/2010
C
REFERENCE
92715R
DRAWN
300344 RELEASE NO.
LH FUSE BLOCK.
75116N
Figure 320
320
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
26MAY11
PART NO.
AE08058103
SmarTire TPMS Receiver
SHEET
026
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.37. FUEL SENDER WITH ISX ENGINE, P. 27 CHAPTER 10 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
FUEL SENDER W/ ISX ENGINE
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
SINGLE LEFT FUEL SENDER (*9100B/#9100C/%9100D)
A
BODY CONTROLLER# J3 (1600)
CENTER CHASSI/IP (1701F/1701-27)
N36A 18TN
A36B 18TN
27
C
N9BE 18GY
B
B8
IP/CENTER CHASSIS (1701/1701F) A
N9BC 18GY
28
A9B 18GY
A9BC 18GY
GND SPLICE PACK (8802)
ZVR
E7
* W/ 122 BBC # W/ 113 BBC % W/ LONESTAR
BCM# J5 (1602)
RIGHT FUEL SENDER (9103/9103A)
A
CENTER CHASSI/IP INTERCONNECT (1701F/1701)
N36B 18TN
A36B 18TN
27
B8
B
N9BD 18GY
B
BODY CONTROLLER# J3 (1600)
IP/CENTER CHASSIS (1701/1701F) N9BC 18GY
28
A
A9B 18GY
A9BC 18GY
GND SPLICE PACK (8802)
ZVR
E7
BODY CONTROLLER #J5 (1602)
CHK
DATE
0488 20MAY14
CHANGE
REV
ADDED R/D 9103/9103A. B
REFERENCE
92447S
DRAWN
RELEASE NO.
91662T
Figure 321
NAME
23074070 CIRCUIT DIAGRAM, PR0STAR DATE
20DEC12
PART NO.
SHEET
AE08058103
027
Fuel Sender with ISX Engine
321
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.38. 5TH WHEEL JAW MONITOR, P. 28 CHAPTER 10 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
5th WHEEL JAW MONITOR
NAVISTAR, INC.
TH
5 WHEEL JAW MONITOR (9989)
CENTER/IP (1701F)
A
N116M 18GY
B
N116V 18GY
C
N116L 18GY
60
59
FUSE F7-F (1016) CH3_07A
A116M 18GY
FUSE F5-G (1014) CH3_07
A116U 18GY
58
CUSTOMER ACCESSORIES #1 RELAY (1019) CH_26
A116L 18GY @A116U 18GY
N116-GA 18WH
D
@A116M 18GY
CUSTOMER ACCESSORIES #1/2 RELAY (1017) CH4_26A,27A
@A116L 18GY
TH
5 WHEEL JAW MONITOR STUD (9717F) @ W/2010 LH FUSE BLOCK
CHK
-
CHANGE
DATE
-
REV
ADDED EFFECT W/2010
C
REFERENCE
92715R
DRAWN
RELEASE NO.
LH FUSE BLOCK.
91662T
Figure 322
322
NAME
2307407 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
03JAN13
PART NO.
AE08058103
5th Wheel Jaw Monitor
SHEET
028
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.39. THE PRESSURE MONITORING, P. 29 CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
THE PRESSURE MONITORING
NAVISTAR, INC.
FRONT TIRE PRESS MONITOR (2010) (8980A)
MODULE BRACKET A CONN (1962)
FWD CHASSIS CONN (1700F/1700) 47
M22ZA 20TN
1
2
M22VA 20TN
3
M22A 20TN
48
A22ZA 18TN
B12
A22VA 18TN
B11
49 A22A 18TN
B10
SMARTWAVE TPMS RECEIVER (*8993F/#8993G)
2
M22AA 18PK
1
M22AG 18WH
* SMARTWAVE TPMS RECEIVER # SMARTWAVE TPMS (2010) RECEIVER
CHK
DATE
0488 20MAY14
CHANGE
REV
INITIAL RELEASE.
A
REFERENCE
92447S
DRAWN
RELEASE NO.
92447S
Figure 323
NAME
MJV0370 CIRCUIT DIAGRAM, LONESTAR DATE
13MAR14
PART NO.
AE08058103
SHEET
029
THE Pressure Monitoring
323
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.40. AUXILIARY TRAILER SOCKET, P. 30 CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AUXILLARY TRAILER SOCKET
NAVISTAR, INC.
TRLR SPARE # 1 (1120M)
CUSTOMER ACCESSORIES#1 RELAY (1019-G1) CH4_26
A72CE 18OR
3
A72JMAA 18RD
7
CLUSTER #1 (1500)
8
A62B 18DKBL
9
A11-GG 18WH
A62BB 18DKBL
A62DA 16DKBL
A11-GF 18WH
A11-GM 18WH
6
CUSTOMER ACCESSORIES#1 RELAY (1019-J2) CH4_26 CUSTOMER ACCESSORIES#2 RELAY (1019-J4) CH4_27
A11-GA 18WH
A11-GB 18WH 2B
A12B 18LTBL
A12BB 18LTBL
FUSE F4-A(1013) CH3_09
TRLR SPARE # 2 (1121M)
CUSTOMER ACCESSORIES#2 RELAY (1019-G3) CH4_24
A72CF 18OR
3
A72JMBB 18RD
7
8
A62C 18DKBL
9
A11-GJ 18WH
2B
CHK
DATE
0488 20MAY14
CLUSTER #1 (1500) A62BB 18DKBL
A11-GF 18WH
A11-GM 18WH
A12C 18LTBL
CHANGE
A
REFERENCE
92447S
DRAWN
92447S
324
A11-GB 18WH
CUSTOMER ACCESSORIES#1 RELAY (1019-J2) CH4_26 CUSTOMER ACCESSORIES#2 RELAY (1019-J4) CH4_27
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
Figure 324
6
A11-GA 18WH
FUSE F4-A (1013) CH3_09
A12BB 18LTBL
REV
INITIAL RELEASE.
A62DA 16DKBL
DATE
08APR14
PART NO.
AE08058103
Auxiliary Trailer Socket
SHEET
030
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.41. AUXILIARY TRAILER SOCKET (CONT.), P. 31 CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AUXILLARY TRAILER SOCKET(CONT)
NAVISTAR, INC.
TRLR SPARE # 4 (1122M)
TRIPMASTER HEADLIGHT INPUT RELAY (1019-A1) CH9_07
A72CJ 18OR
3
A72JMCC 18RD
7
CLUSTER #1 (1500)
8
A62E 18DKBL
9
A11-GK 18WH
A62BB 18DKBL
A62DA 16DKBL
A11-GF 18WH
A11-GM 18WH
6
CUSTOMER ACCESSORIES#1 RELAY (1019-J2) CH4_26
A11-GA 18WH
CUSTOMER ACCESSORIES#2 RELAY (1019-J4) CH4_27
A11-GB 18WH 2B
A12E 18LTBL
A12BB 18LTBL
FUEE F4-A(1013) CH03_09
TRLR SPARE # 3 (1123M)
AUXILLARY TRAILER RELAY (1016-G1) CH9_16
A72CG 18OR
3
A72JMDD 18RD
7
CLUSTER #1 (1500)
8
A62D 18DKBL
9
A11-GL 18WH
A62BB 18DKBL
A62DA 16DKBL
A11-GF 18WH
A11-GM 18WH
6
A11-GA 18WH
A11-GB 18WH 2B
CHK
DATE
0488 20MAY14
A12D 18LTBL
CHANGE
INITIAL RELEASE.
A12BB 18LTBL
REV
A
REFERENCE
92447S
FUEE F4-A(1013) CH03_09
DRAWN
CUSTOMER ACCESSORIES#2 RELAY (1019-J4) CH4_27
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
92447S
Figure 325
CUSTOMER ACCESSORIES#1 RELAY (1019-J2) CH4_26
DATE
08APR14
PART NO.
AE08058103
SHEET
031
Auxiliary Trailer Socket (Cont.)
325
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TRANSMISSION CONTROL MODULE (CHAPTER 11) 11.1. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 1 CHAPTER 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION
NAVISTAR, INC.
G3 FUSE F4-C (1013) H3
(A13FC)
ENGINE / IP (1702) IGNITION
8
K13A 14PK
35
SHIFT CONTROL MANUAL NEUTRAL
16
K92A 18TN
SHIFT CONTROL COMMON NEUTRAL
17
K92B 18TN
39
40
XMSN FUSE 9 (8102 / 8103) BATTERY +
K14A 12RD
38
G4 FUSE F4-D (1013) H4
10A
*A92U 18TN
A13A 16PK
EATON GEN3 TCM CONNECTOR (7105)
#A92U 16TN
10A
A13A 16PK
SHIFTER CONNECTION (7905)
A92UA 18TN
D
IGNITION
A92A 18TN
N
XMSN CONTROL
A92B 18TN
P
XMSN CONTROL
A14A 12RD
A92VA 16TN
C
A97FA 16PL
IGNITION RELAY #1 (1011 / 1013) CH3_06
BATTERY
A
K14D 12RD
B
BATTERY FEED (1001 / 1002) %K14HC 14RD
%K14A 12RD 7
15
10 ENGINE/IP (1702-31) CH11_02
PDM 15 WAY (6567/6569) 9
%K92DL 16TN
19
B4
12 %K92DM 16TN
33
87A 25
20
K92E 18TN
MEIIR + 22
#K92H 18TN
MEIIR - 21
K92F 18TN
GROUND 36
K10-GK 12WH
MEIIR
A92A18 16TN
27
C3 A4
A92E 16TN
A3
A92H 18TN
85 26
30
87
A92F 18TN
86 C4
ULTRASHIFT XMSN RELAY (1019)
K10-GA 10WH ECA GND (4007) BUILDER CONNECTOR (4706) CH7_01
K92A3 18TN
%K13A 18PK
%K13 18PK K13A 18PK
17 ECM CONNECTOR 1 (6018)
CHK
DATE
0488 20MAY14
ECM CONN (6000) CH07_41
CHANGE
37 #A97F 16PL
@K13 16PK
REV
ADDED R/D 4007.REMOVEDE
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
R/D 6314, CIRC K10-GE.
Figure 326
326
* W/ AUTOSHIFT XMSN # W/ ULTRASHIFT XMSN @ W/ ISX ENGINE 2013 % W/ 2010 SCR 13L ENG
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
AE08058104
Eaton Autoshift and Ultrashift Transmission
SHEET
001
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.2. EURO IV EATON ULTRASHIFT TRANSMISSION, P. 1A CHAPTER 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
EURO IV EATON ULTRASHIFT TRANSMISSION
NAVISTAR, INC.
IGNITION RELAY #1 (1011 / 1013) CH3_06
(A13FC)
G3 FUSE F4-C (1013) H3
G4 FUSE F4-D (1013) H4
10A
A92U 16PK
10A
EATON GEN3 TCM CONNECTOR (7105)
SHIFTER CONNECTION (7905)
ENGINE/IP (1702)
IGNITION
35
SHIFT CONTROL COMMON NEUTRAL
16
17
39
K92A 18TN
40
K92B 18TN
A13A 16PK
A92UA 18TN
D
IGNITION
A92A 18TN
N
XMSN CONTROL
A92B 18TN
P
XMSN CONTROL
A97FA 16PL
SHIFT CONTROL MANUAL NEUTRAL
8
K13A 14PK
ULTRASHIFT XMSN RELAY (1019) B4
87A
20
K92E 18TN
MEIIR - 21
K92F 18TN
25
26
A92E 16TN
A4
A92F 18TN
C4
MEIIR +
87
85
27 22
30 C3
86
A3
A92H 18TN
K92H 18TN 37
A97F 16PL
ECM (6000) CH7_038
K13 16PK
XMSN FUSE (8102 / 8103)
BATTERY + MEIIR CONTACT
CHK
DATE
2480 23MAY14
38
CHANGE
INITIAL RELEASE
K14A 12RD
REV
A
A
B
K14D 12RD
30A
REFERENCE
92477G
DRAWN
NAME
U201377 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
92477G
Figure 327
BATTERY FEED (1001 / 1002)
DATE
19FEB14
PART NO.
AE08058104
SHEET
01A
Euro IV Eaton Ultrashift Transmission
327
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.3. ULTRASHIFT AND EATON AUTOSHIFT TRANSMISSION, P. 1B CHAPTER 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ULTRASHIFT AND EATON AUTOSHIFT TRANSMISSION
NAVISTAR, INC.
IGNITION RELAY #1 (1014) CH3_6A FUSE F5-P (1014) B2 A2 (@A13FL) 10A
SHIFT CONTROL MANUAL NEUTRAL SHIFT CONTROL COMMON NEUTRAL
8
K13A 14PK
16
XMSN FUSE 9 (8102 / 8103) BATTERY +
K14A 12RD
38
*A92UA 18TN
D
IGNITION
A92A 18TN
N
XMSN CONTROL
A92B 18TN
P
XMSN CONTROL
40
K92B 18TN
17
A13A 16PK
39
K92A 18TN
SHIFTER CONNECTION (7905)
A14A 12RD
A92VA 16TN
C
@A97FA 16PL
ENGINE / IP (1702)
@A92U 18TN
EATON GEN3 TCM CONNECTOR (7105)
35
E4 FUSE F5-H (1014) F4
10A
@A92#163 16PK
IGNITION RELAY #3 (1019) CH3_7A
IGNITION
@A13FM 12PK
BATTERY
A
K14D 12RD
B
BATTERY FEED (1001 / 1002) 15
%K14HC 14RD
%K14A 12RD 7
10
PDM 15 WAY (6567/6569) 9
19
%K92DL 16TN
33
%K92DM 16TN
20
K92E 18TN
MEIIR + 22
#K92H 18TN
MEIIR - 21
K92F 18TN
GROUND 36
K10-GK 12WH
G4
12
MEIIR
87A 25
@A92A1 16TN
27
F4
30 H3
87
F3 86 H4
85 26
@A92DN 18TN
ULTRASHIFT XMSN RELAY (1019)
K10-GA 10WH @A71B 18OR
ECA GND (4007)
%K13A 18PK
%K13 18PK K13A 18PK
17
37
@A97F 16PL
@ W/2010 LH FUSE BLOCK * W/AUTOSHIFT XMSN # W/ULTRASHIFT XMSN % W/2010 SCR 13L ENG
ECM CONNECTOR 1 (6018) CHK
DATE
CHANGE
0638 14OCT14 INITIAL RELEASE.
REV
A
REFERENCE
92715R
DRAWN
RELEASE NO.
92715R
Figure 328
328
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
15SEP14
PART NO.
AE08058104
Ultrashift and Eaton Autoshift Transmission
SHEET
01B
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.4. EATON ULTRASHIFT WITH EURO IV, P. 1C CHAPTER 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
EATON ULTRASHIFT W/ EURO IV
NAVISTAR, INC.
IGNITION RELAY #1 (1014) CH3_6A
@A13FM 12PK
(@A13FL) B2 @A92U 16PK
ENGINE/IP (1702)
SHIFT CONTROL MANUAL NEUTRAL
39
K92A 18TN
16
SHIFT CONTROL COMMON NEUTRAL
8
K13A 14PK
35
40
K92B 18TN
17
A13A 16PK
SHIFTER CONNECTION (7905)
A92UA 18TN
D
IGNITION
A92A 18TN
N
XMSN CONTROL
A92B 18TN
P
XMSN CONTROL
@A97FA 16PL
A2
EATON GEN3 TCM CONNECTOR (7105)
IGNITION
E4 FUSE F5-H (1014) F4
10A
FUSE F5-P (1014)
IGNITION RELAY #3 (1019) CH3_7A
EATON ULTRASHIFT XMSN IGN RELAY (1019)
G4 87A K92E 18TN
MEIIR - 21
K92F 18TN
25
F4
@A92A1 16TN
26
H4
@A92DN 18TN
85
27 MEIIR +
87 @A71B 18OR
MEIIR - 20
30 H3
86
F3
K92H 18TN
22
37
@A97F 16PL
XMSN FUSE (8102 / 8103)
BATTERY + MEIIR CONTACT
38
K14A 12RD
A
B
K14D 12RD
30A
BATTERY FEED (1001 / 1002)
@ W/2010 LH FUSE BLOCK CHK
DATE
CHANGE
REV
0638 14OCT14 INITIAL RELEASE.
A
REFERENCE
92715R
DRAWN
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
92715R
Figure 329
NAME
DATE
15SEP14
PART NO.
AE08058104
SHEET
01C
Eaton Ultrashift with Euro IV
329
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.5. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 2 CHAPTER 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
EATON GEN3 TCM CONNECTOR (7105)
ENGINE / IP (1702)
16
%K92A 18TN
25
K92J 18TN
39
%K92B 18TN K98GN 18LTGN
17 27
40
@K98GN 18GN
4
K17-GC 16WH @K17-GC 18PK
10
K3BC(+) 18DKBL
SHIFTER CONNECTION (7905) CH11_01
A92B 18TN
31
K92ER 18TN
31
A92A 18TN
ULTRASHIFT XMSN RELAY(1019-C3) CH11_01
A92A18 16TN
19
A17-GC 16WH
CRANK RELAY (1010) CH5_02
35 A3BA(+) 18DKBL
J1708 PUBLIC (1660 / 1661) CH3_19
36
11
K3BC(-) 18GY
26
K17C 18PK
A3BA(-) 18GY 21 A17C 18PK
CRANK RELAY (1010) CH5_02
A88A 18LTGN
PTO RELAY B (1020) CH10_17
A17B 18PK
CRANK RELAY (1010) CH5_02
@K17C 16PK 28
K98YL 18YL
32
K17B 18PK
41
20
2
?K5V(-) 18LTGN
?K5TB(-) 18LTGN
3
?K5V(+) 18YL
?K5TB(+) 18YL
J1939 TERMINATING RESISTOR (7110) CH3_14
PARK BRAKE AUTO NEUTRAL (1814 / @1815)
19
@*K92DL 16TN
33
@*K92DM 16TN
18
34
%K44G 18GY
D
ZERO VOLT REFERENCE (6703)
C
K95-G 20WH
XMSN PTO (7502)
D
A
ECM (6000) CH06_1A
?*K92DP 18TN
A
?*K92DR 18TN
B
ECM CONN (6000) 93
%K44A 20GY
59
?#K47AA 20GY
60
CHK
DATE
0488 20MAY14
?#K47 20GY CHANGE
VEHICLE SPEED SENSOR (7600) A
?#K47A 18GY
* W/ ULTRASHIFT PLUS XMSN # W/ MANUAL XSMN B
?#K47B 18GY
REV
CIRC K3BC(+)& K3BC(-) E
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
WAS K3BA(+)&K3BA(-)RESP AT R/D 7105.
Figure 330
330
61802Y
% W/ ISX ENG 2013 @ W/ 2010 SCR 13L ENG ? N/ ISX EURO IV NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10MAR09
PART NO.
SHEET
AE08058104
Eaton Autoshift and Ultrashift Transmission
002
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.6. COLUMN SHIFTER, P. 3 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
COLUMN SHIFTER
NAVISTAR, INC.
SHIFTER CONNECTION (7905)
BATTERY
C
GROUND
B
PANEL LIGHTS
A92VA 16TN
A14A 12RD
A5FA(+) 18YL
G
A5FA(-) 18GN
J
A62DC 18DKBL
9
A11-GAA 14WH
A92-GAH 16WH
F J1939+
J1939-
BACK-UP LIGHT RELAY (1019) ENGINE / IP CH9_02 (1702)
A71C 18OR
GND STUD (1004) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
J1939 ADAPTER (1024) CH3_11
A62DA 16DKBL
XMSN CONTROL
N
A92A 18TN
P
A92B 18TN
39
40
6
EATON GEN3 TCM CONNECTOR (7105)
IP / IENGINE (1702)
XMSN CONTROL
CLUSTER #1 (1500)
K92A 18TN
16
K92B 18TN
17
DIMR OUT2 PANEL LT
SHIFT CONTROL MANUAL NEUTRAL
SHIFT CONTROL COMMON NEUTRAL
ZERO VOLT REF ADAPTER (1620)
ELECTRONIC GROUND
B
A9ZA 18GY
K
BODY CONTROLLER #J5 (1602) ZVR
STEERING WHEEL SWITCHES
E3
IP / DCM (1800)
STEERING WHEEL SW
A92 18TN
L
A
A9Z 18GY
15.8K OHM 1/4 WATT 1%
CLOCK SPRING (1802)
C7
B92 20TN
4
1.21K OHM 1 WATT 1%
B TN
UP SHIFT 2.49K OHM 1 WATT 1%
BODY CONTROLLER #J5 (1602)
ZVR
CHK
DATE
E5
A9A 18GY
A9 18GY
CHANGE
0486 03JAN12 ADDED LONESTAR IN
AUTO / MANUAL A4
B9 18GY
REV
B
B9C 20GY
REFERENCE
75116N
TITLE. REMOVED CONN 1002 AND 1003.
Figure 331
A
5
DRAWN
300422 RELEASE NO.
61802Y
4.99K OHM 1/2 WATT 1%
BK DOWN SHIFT
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
PART NO.
10MAR09
AE08058104
SHEET
003
Column Shifter
331
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.7. COLUMN SHIFTER (CONT.), P. 3A CHAPTER 11 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
COLUMN SHIFTER (CONT)
NAVISTAR, INC.
DOMESTIC 2010 LH W/GEN4 WIGMAN DIU CONNECTOR (1943M) CH4_28E
A5H(+) 18YL
SHIFTER CONNECTION (7905)
IP/ENGINE (1702)
11
A5R(+) 18YL
A5B(+) 18YL
F
K5R(+) 18YL
ECM CONN (6018) CH3_41
DIAGNOSTIC CONN (1650)
A5F(+) 18YL
A5J(+) 18YL
A5E(+) 18YL
C
A5A(+) 18YL
IP/ FORWARD CHASSIS HARNESS (1700) CH3_43 BODY CONTROLLER #J6 (1606)
A5C(+) 18YL
H
WIGMAN DIU CONNECTOR (1943M) CH4_28E
A5H(-) 18GN
IP/ENGINE (1702)
17
A5R(-) 18GN
A5B(-) 18GN
G
K5R(-) 18GN
ECM CONN (6018) CH3_41
DIAGNOSTIC CONN (1650)
A5F(-) 18GN
A5J(-) 18GN
A5E(-) 18GN
D
A5A(-) 18GN
A5C(-) 18GN
CHK
DATE
CHANGE
REV
0488 09SEP15 ADDED CIRC A5H(+)
B
REFERENCE
93248U
DRAWN
Figure 332
332
G
NAME
23139689 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
AND A5H(-) IN R/D 7905.
IP/ FORWARD CHASSIS HARNESS (1700) CH3_43 BODY CONTROLLER #J6 (1606)
93248T
DATE
17AUG15
PART NO.
AE08058104
Column Shifter (Cont.)
SHEET
03A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.8. ULTRASHIFT TRANSMISSION ECA POWER FOR ISX 2013 AND ISX EURO IV, P. 4 CHAPTER 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ULTRASHIFT XMSN ECA POWER
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
FOR ISX 2013 & ISX EURO IV
ECA (7501)
C
K14K 10RD
ECA FUSE (8105) A
B
K14L 10RD
ECA POWER (1030)
50A
K11-G 10WH
K10-GK 12WH
EATON GEN3 TCM CONNECTOR (7105)
36
K10-GA 10WH
B
ECA GROUND (4007)
CHK
CHANGE
DATE
0488 20MAY14
REV
ADDED CIRC K10-GK AND B
REFERENCE
92447S
DRAWN
RELEASE NO.
R/D 7105.
Figure 333
NAME
23074070 CIRCUIT DIAGRAM, PROSTAR, LONESTAR 91662T
DATE
10JAN13
PART NO.
SHEET
AE08058104
004
Ultrashift Transmission ECA Power for ISX 2013 and ISX Euro IV
333
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.9. ALLISON TRANSMISSION (2010 SCR 13L ENG), P. 5 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ALLISON TRANSMISSION (2010 SCR 13L ENG)
NAVISTAR, INC.
IP / ENGINE (1702-41)
TCU CONN (7150)
TCM BULKHEAD CONN (7250)
K92B112 18TN
11
K92#111 18OR
1
12
K92#112 18TN
16
K92#112 18TN
K92A112 18TN
16
K92#116 18LTBL
15
20
K92#120 18LTBL
14
31
K92#131 18YL
11 K92A131 18YL
K92#131 18YL 33
K92#133 18YL
9
36
K92#136 18OR
4
37
K92#137 18TN
12
51
K92#151 18WH
10
52
K92#152 18LTGN
5
54
K92#154 18TN
18
55
K92#155 18TN
2
58
K92#158 18LTGN
19 K92A158 18LTGN
K92#158 18LTGN 71
K92#171 18TN
6
74
K92#174 18TN
8
76
K92#176 18YL
20
77
K92#177 18LTGN
3
80
K92#180 18TN
13
28
K5A128 18YL
K5B128 18YL
K5R128 18YL
CHK
DATE
10MAY13
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92070B
DRAWN
92070B
334
NAME
30000131 CIRCUIT DIAGRAM, PROSTAR RELEASE NO.
Figure 334
ENG/IP (1702-11)
ECM CONN 1 (6018) CH07_26
K5S128 20YL
012
J1939 TERMINATOR (7110B) CH03_40
K5C128 18YL
DATE
24APR13
PART NO.
AE08058104
Allison Transmission (2010 SCR 13L Eng)
SHEET
005
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.10. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 6 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ALLISON TRANSMISSION (2010 SCR 13L ENG)(CONT)
NAVISTAR, INC.
TCU CONN (7150)
VIEW A (7205)
5
K92#105 18TN
F
22
K92#122 18YL
E
24
K92#124 18TN
D
57
K92#157 18WH
C
61
K92#161 18TN
B
62
K92#162 18YL
H
64
K92#164 18LTBL
G
K92B103 18YL
K92#103 18YL
3
9
K92#109 18GY
69
K92#169 18TN
70
K92#170 18TN
10
K92#110 18PK
A
K92-G 14WH TRANSMISSION CLEAN GROUND (7104F)
K92A170 14RD
7
PDM 15-WAY (6567/6569)
VIEW C (7206)
K92#101 18LTBL
A
17
K92#117 18TN
B
23
K92#123 18LTBL
H
1
CHK
012
DATE
10MAY13
30
K92#130 18WH
G
42
K92#142 18WH
E
43
K92#143 18LTBL
D
45
K92#145 18OR
F
CHANGE
REV
INITIAL RELEASE.
A
REFERENCE
92070B
DRAWN
RELEASE NO.
92070B
Figure 335
NAME
30000131 CIRCUIT DIAGRAM, PROSTAR DATE
24APR13
PART NO.
AE08058104
SHEET
006
Allison Transmission (2010 SCR 13L Eng) (Cont.)
335
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.11. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 7 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CHAPTER 11
ALLISON TRANSMISSION (2010 SCR 13L ENG)(CONT)
NAVISTAR, INC.
TCU CONNECTOR (7150)
8
*K5B108 18LTGN
K5S108 20GN
K5B108 18GN
K5C108 18LTGN
ECM CONNECTOR (6018) CH7_27 DEF HARNESS INTERCONNECT (674) CH07_35 ECM CONNECTOR K5S108 (6018) 20GN CH7_26 ENGINE SENSOR INTERFACE (6033) CH7_26 ECM CONNECTOR K5S128 (6018) 20YL CH7_26
K5A108 18GN K47A125 18TN
25
K5A128 18YL 28
K5B128 18YL
K5C128 18YL
75
K92#175 180R
K92A175 180R
K92#117 18TN
K92A117 18TN K92#117 18TN
17
RETARDER TEMP SENSOR (7211) CH11_08
K5R128 18YL ENGINE/IP (1702) 11
K92#142 18TN
42
DEF HARNESS INTERCONNECT (674) CH07_33
25 27
24
K92#124 18TN
34
K92#134 18TN
41
K92#141 18TN
45
K92#145 18OR
56
K92#156 18TN K92#161 18TN
19 20
6
61
31 39 8
K92#163 18TN
63
7 K92#165 18TN
65
* W/ RELOCATED TERM RESISTOR
CHK
012
DATE
10MAY13
CHANGE
REV
INITIAL RELEASE.
A
REFERENCE
92070B
DRAWN
RELEASE NO.
92070B
Figure 336
336
NAME
30000131 CIRCUIT DIAGRAM, PROSTAR DATE
24APR13
PART NO.
AE08058104
Allison Transmission (2010 SCR 13L Eng) (Cont.)
SHEET
007
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.12. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 8 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CHAPTER 11
ALLISON TRANSMISSION (2010 SCR 13L ENG)(CONT)
NAVISTAR, INC.
ALLISON TURBINE SPEED SENSOR (7615)
TCU CONNECTOR (7150)
20
K92#120 18DKBL
B
80
K92#180 18OR
A
ALLISON O/P SPEED SENSOR (7605)
40
K47#140 18LTGN
B
60
K47#160 18YL
A
ALLISON ENGINE SPEED SENSOR (7603M)
39
K48#139 18OR
A
59
K48#159 18TN
B
ALLISON ENGINE SPEED SENSOR (7603) K48#139 18OR
B
K48#159 18TN
A
RETARDER ACCUMULATOR SOLENOID (7212)
K92#119 18LTBL
19
ADD TRANS MODULE 1 (1501) CH11_10
A
K92C131 18YL
B
K92#115 18WH
15 TCM BULKHEAD (7250) CH11_05
K92A119 18LTBL
K92A131 18YL
RETARDER SOLENOID (7213)
K92#115 18WH
A
K92B131 18YL
B
RETARDER TEMP SENSOR (7211)
75
K92#175 18OR
K92A175 18OR
A
K92C158 18LTGN
K92B158 18LTGN
B
IP/ENGINE (1702-26)
CHK
012
DATE
10MAY13
CHANGE
REV
INITIAL RELEASE.
A
REFERENCE
92070B
DRAWN
RELEASE NO.
92070B
Figure 337
NAME
30000131 CIRCUIT DIAGRAM, PROSTAR DATE
24APR13
PART NO.
AE08058104
SHEET
008
Allison Transmission (2010 SCR 13L Eng) (Cont.)
337
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.13. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 9 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ALLISON TRANSMISSION (2010 SCR 13L ENG)(CONT)
NAVISTAR, INC.
ADD TRANS MODULE 2 (1502)
TCM BULKHEAD CONN (7250)
K92#111 18OR K92#177 18LTGN
1 3
K92#136 18OR K92#152 18LTGN K92#112 18TN
4
5 6
K92A112 18TN
16
5 8
11 16
6 IP/ENGINE (1702)
41 7
K92#112 18TN
K92B112 18TN K92#165 18TN
2
K92#133 18YL
9
10
K92#151 18WH K92#137 18TN
10 12
15 12
K92#158 18LTGN
19
K92A158 18LTGN
15
K92#116 18LTBL
7
18
K92#154 18TN
17
VIEW A (7505) CH11_10
K92#164 18LTBL
13
1
PDM 15 WAY K92A170 6567) CH11_06 14RD ADD TRANS MODULE 1 K92#109 (1501) 18GY CH11_10 K92A131 TCM BULKHEAD CONN 18YL (7250) CH11_05
K92#170 18TN K92#169 18TN K92#131 18YL
4
3 9
ADD TRANS MODULE 3 (1503)
K92#155 18TN K92#174 18TN K92#180 13 18TN K92#120 14 18LTBL K92#176 20 18YL K92#142 VIEW C (7206) 18TN CH11_10 J1939 TERMINATOR K5C128 (7110B) 18YL CH03_40 K92#161 VIEW A 18TN (7205) K92#157 CH11_10 18WH ENGINE SENSOR K47A125 INTERFACE (6033) 18TN CH7_26 RETARDER K92A175 TEMP SENSOR 18OR ECM CONN 1 (7211) CH11_04 K5S108 K5A108 (6018) 18GN 18GN CH7_26
5
2
6
8
CHK
012
DATE
10MAY13
CHANGE
REV
INITIAL RELEASE.
A
REFERENCE
92070B
DRAWN
92070B
338
3 7 13
K5B128 18YL
12
15 17 8
K92#175 18OR K5B108 18GN
16 4
NAME
30000131 CIRCUIT DIAGRAM, PROSTAR RELEASE NO.
Figure 338
11
DATE
24APR13
PART NO.
AE08058104
Allison Transmission (2010 SCR 13L Eng) (Cont.)
SHEET
009
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.14. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 10 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
VIEW A (7205) K92B103 18YL
B
K92#161 18TN
C
K92#157 18WH
D
K92#124 18TN
16
E
K92#122 18YL
7
F
K92#105 18TN
K92#103 18YL
3
G
K92#164 18LTBL
H
K92#162 18YL
ADD TRANS MODULE 2 (1502) CH11_09
17 K92-G 14WH ADD TRANS MODULE 2 (1502) CH11_09
TRANSMISSION CLEAN GROUND (7104F) NS_03
K92#170 18TN
K92#109 18GY
4
K92#110 18PK
5
A
K92#101 18LTBL
1
B
K92#117 18TN
6
E
K92A103 18YL
ADD TRANS MODULE 3 (1503)CH11_09
K92#142 18TN
K92A117 18TN
K92#143 18LTBL
13
ADD TRANS MODULE 3 (1503) CH11_09
K92#142 18TN
K92#145 18OR
F
14
G
K92#130 18WH
10
H
K92#123 18LTBL
8
IP/ENGINE (1702)
K92#117 18TN
25
K92#117 18TN
6
K92#145 18OR
19
K92#134 18TN
11
20
K92#141 18TN
12
27
K92#124 18TN
16
8
K92#163 18TN
18
RETARDER SOLENOID (7213) CH11_08 RETARDER ACCUMULATOR (7212) CH11_08 DATE
2
ADD TRANS MODULE (1503) CH11_09
D
10MAY13
ADD TRANS MODULE 1 (1501)
A
C
CHK
ENGINE / IP (1702-21)
K92C103 18YL
VIEW C (7206)
012
CHAPTER 11
ALLISON TRANSMISSION (2010 SCR 13L ENG)(CONT)
NAVISTAR, INC.
CHANGE
REV
INITIAL RELEASE.
A
REFERENCE
92070B
K92#115 18WH K92A119 18LTBL
DRAWN
15
NAME
30000131 CIRCUIT DIAGRAM, PROSTAR RELEASE NO.
92070B
Figure 339
9 K92#119 18LTBL
DATE
24APR13
PART NO.
AE08058104
SHEET
010
Allison Transmission (2010 SCR 13L Eng) (Cont.)
339
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.15. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 11 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CHAPTER 11
ALLISON TRANSMISSION (2010 SCR 13L ENG)
NAVISTAR, INC.
ALLISON TURBINE SPEED SENSOR (7615)
ADD TRANS MODULE 3 (1503)
11
K92#180 180R
A
3
K92#120 18LTBL
B
ALLISON ENGINE SPEED SENSOR (7603)
K48#139 180R
1
B
K48#159 18TN
9
A
ALLISON ENGINE SPEED SENSOR (7603M)
K48#139 180R
A
K48#159 18TN
B
ALLISON O/P SPEED SENSOR (7605)
2
10
K47#140 18LTGN
B
K47#160 18YL DEF HARNESS INTERCONNECT (674)
A
16
K5C128 18GN
K5TB(-) 18GN 17
K5C128 18YL
ECM1 (6018) CH07_33
K5TB(+) 18YL
ECU CONN 1 (6018)
K5B108 18GN
4
K5A128 18GN
K5B128 18YL
12
K5S128 20GN
K5A128 18YL
47
K5S128 20YL ENGINE/IP (1702)
34
31 14
K92#156 18TN
15
K92#161 18TN
39
K92#142 18TN
13
CHK
012
DATE
10MAY13
CHANGE
REV
INITIAL RELEASE.
A
REFERENCE
92070B
DRAWN
92070B
340
NAME
30000131 CIRCUIT DIAGRAM, PROSTAR RELEASE NO.
Figure 340
ADD TRANS MODULE 1 (1501) CH11_10
K92A117 18TN
DATE
24APR13
PART NO.
AE08058104
Allison Transmission (2010 SCR 13L Eng) (Cont.)
SHEET
011
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.16. ALLISON TC10 TRANSMISSION, P. 12 CHAPTER 11 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ALLISON TC10 TRANSMISSION
NAVISTAR, INC.
FUSE F5-P (1014)
@A92#163 16PK DASH CONNECTOR (1702)
7 ALLISON TC10 SHIFT SELECTOR (1852) CH11_13
19 A92#134 18TN
22
K92#110 12RD
7
PDM 15-WAY (6567)
10
K47A125 18TN
12
ENGINE SENSOR INTERFACE (6033)
3
K92-G 12WH
IGN RELAY #2 (1012) CH3_6A
TRANSMISSION CLEAN GROUND (7104B)
2
12
K5B108 18GN
J1939(250K)
18
K5B128 18YL
J1939(500K)
6
J1939(500K)
17
J1939(250K)
IGN RELAY #1 (1011 / 1013) CH3_06
(A13FC)
(@A13FC)
19
K92#134 18TN
E3
ALLISON XMSN BACK UP RELAY (1019)
ENGINE/IP (1702) CH7_27
K5B106 18YL K5B117 18GN
@A92#165 18TN
K92#165 18TN
G3 E4
C4
4
H3
A92#163 16PK
D4
K92#163 18TN
FUSE F4-C (1013)
8
@A71 16OR
16
IGN RELAY #3 (1019) CH3_7A
(@A13FL) A2
B2
FUSE F2-M (1011)
TC10 TCU (7350)
87A
G4
30 H3
87
F4
F3
CENTER CHASSIS/ REAR CHASSIS (9800) CH09_02,33, 34,35
@A71BA 16OR
CENTER CHASSIS (1701) 1
N71BA 16OR
@A71B 18OR
A71BA 16OR
B4
*A71BA 16OR
87A A4
BODY CONTROLLER #J5 (1602)
F10
30 C3
87
*A71BD 16OR
*A71BC 18OR
ALLISON XMSN BACK UP RELAY (1019)
A3
86 C4
85
A71B 18OR FUSE (F5-G) (1014) A3 C3 A13FA (A13FA) 12PK
IGN RELAY #3 (1012 / 1014) CH3_04
86 H4
85
A92#165 18TN
FUSE (F5-M) (1014) A4 B4
A71 16OR * W/ WORKLIGHT FEED @ W/ 2010 LH FUSE BLOCK
CHK
-
CHANGE
DATE
-
REV
ADDED EFFECT W/2010
C
REFERENCE
92715R
DRAWN
RELEASE NO.
LH FUSE BLOCK.
84576N
Figure 341
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
07JAN14
PART NO.
AE08058104
SHEET
012
Allison TC10 Transmission
341
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.17. ALLISON TC10 TRANSMISSION (CONT.), P. 13 CHAPTER 11 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ALLISON TC10 TRANSMISSION (CONT)
NAVISTAR, INC.
ALLISON TC10 SHIFT SELECTOR (1852)
3
A62DA 16DKBL
A62BE 18DKBL
CLUSTER #1 (1500)
6
FUSE F5-P (1014) *A92A163 18PK
12
B2
A2
FUSE F4-C (1013) G3 E4 H3
A92A163 18PK
IGNITION RELAY #3 (1019) CH3_7A
(*A13FL)
E3 (A13FC)
IGN RELAY #1 (1011 / 1013) CH3_06
FUSE F10-A (1019)
13
E1
A92BT 18RD
F1
A14JH 16RD
A14J 8RD
#A14 6RD
FUSE F10-F (1019) F2
*A92BT 18RD
E2
BATT FEED (1001) CH3_01
A14 4RD
*A14JH 12RD
*A14J 8RD
*A14JF 12RD
5
A92-GAH 18WH
11
A92#134 18TN
DASH CONN (1702) CH11_12 15
8
BATTERY FEED CH3_01A
A11-GAA 14WH
A5FA(-) 18GN
NEGATIVE STUD (1004)
J1939 ADAPTER (1024) CH03_11
A5FA(+) 18YL
* W/2010 LH FUSE BLOCK
CHK
-
CHANGE
DATE
-
ADDED EFFECT W/2010
REV
B
REFERENCE
92715R
DRAWN
RELEASE NO.
LH FUSE BLOCK.
84576N
Figure 342
342
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
07JAN14
PART NO.
AE08058104
Allison TC10 Transmission (Cont.)
SHEET
013
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.18. ALLISON TC10 TRANSMISSION (CONT.), P. 13A CHAPTER 11 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ALLISON TC10 TRANSMISSION (CONT)
NAVISTAR, INC.
J1939 - 500K WRG
WABCO ABS CONTROLLER (1420) CH10_13B
A5N(+) 18YL
A5L(+) 18YL
ALLISON TC10 SHIFT SELECTOR (1852)
IP/ENGINE (1702)
8
11
A5R(+) 18YL
A5B(+) 18YL
K5R(+) 18YL
ECM CONN (6018) CH3_41
DIAGNOSTIC CONN (1650)
A5F(+) 18YL
A5J(+) 18YL
A5E(+) 18YL
C
A5A(+) 18YL
IP/ FORWARD CHASSIS HARNESS (1700) CH3_43 BODY CONTROLLER #J6 (1606)
A5C(+) 18YL
WABCO ABS CONTROLLER (1420) CH10_13B
A5N(-) 18GN
A5L(-) 18GN
H
IP/ENGINE (1702)
15
17
A5R(-) 18GN
A5B(-) 18GN
K5R(-) 18GN
ECM CONN (6018) CH3_41
DIAGNOSTIC CONN (1650)
A5F(-) 18GN
A5J(-) 18GN
A5E(-) 18GN
D
A5A(-) 18GN
A5C(-) 18GN
CHK
DATE
CHANGE
0488 09SEP15 ADDED CIRC A5L(+),
REV
B
REFERENCE
93248U
DRAWN
Figure 343
G
NAME
23101172 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
A5N(+),A5L(-)&A5N(-)IN R/D 1852.
IP/ FORWARD CHASSIS HARNESS (1700) CH3_43 BODY CONTROLLER #J6 (1606)
93248T
DATE
14AUG15
PART NO.
AE08058104
SHEET
13A
Allison TC10 Transmission (Cont.)
343
ELECTRICAL CIRCUIT DIAGRAM MANUAL
HVAC (CHAPTER 12) 12.1. AIR CONDITIONING, P. 1 CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AIR CONDITIONING
NAVISTAR, INC.
HVAC CONTROL (1200)
BODY CONTROLLER #J3 (1600) AC REQUEST
A2
AC DIGN
A3
EVAPORATOR OUTLET THERMISTOR
B13
A77A 20LTGN
A77C 20LTGN A77D 20LTGN
A4
AC REQUEST OUTPUT
A9
DIAGNOSTICS
FREEZE THERMISTOR (4019) HVAC UNIT (1210)
EVAPORATOR INLET THERMISTOR
A77E 20LTGN
B5
A
G W/ OIL TEMP OR AIR RESTRICTION GAUGE-TG
H A9AB 20GY
BODY CONTROLLER #J5 (1602)
ZVR
E5
AC PRESS TRANSDUCER FEED
E6
B #K9AA 16GY
J
#K9AAA 18GY
A9A 18GY
A9AC 20GY
K
*K9AAB 18GY
IP / ENGINE (1702) A9AA 20GY
BODY CONTROLLER #J3 (1600)
A6DB 20GY
AC PRESS TRANSDUCER THERMISTOR SIGNAL
A77B 20LTGN
B12
2
1
K9AA 18GY
3
2
K6DB 18GY
4
31
3
&K9AA 20GY
1
GND
&K6DB 20GY
4
VCC
&K77B 20LTGN
2
PRESSURE OUT
&K77C 20LTGN
3 THERMISTOR OUT
BODY CONTROLLER #J1 (1603) 10 C
ECM CONN (6018) CH07_25
*K91A16 14WH
*K77-G 16WH
K10-GA 10WH
* W/ 2010 SCR 13L ENG # W/ 2013 SCR ISX ENGINE & W/ ISX ENGINE
CHK
DATE
0638 07MAY15
CHANGE
ADDED R/D 6201A.
HARNESS GROUND (6314) (LOCATED AT LEFT SIDE ENGINE BLOCK) REV
F
REFERENCE
92948U
DRAWN
300422 RELEASE NO.
61802Y
Figure 344
344
B
K77 16LTGN
AC PRESSURE TRANSDUCER (#6201A)
FREON COMPRESSOR (6200)
A
K77-G 16WH
A77 18LTGN
K10-GB 10WH
AC COMPRESSOR
B
AC PRESSURE TRANSDUCER (6201/*6201A/*6201B)
*K9AAA 18GY
K77B 18LTGN
&A77BA 20LTGN
B9
*K9AA 16GY
A
N/ OIL TEMP AND N/ AIR RESTRICTION GAUGE
LOW PRESSURE SWITCH (4018)
AIR FILTER REST GUAGE (6703A) CH07_28
AC PRESS TRANSDUCER SIGNAL
ZERO VOLT REFERENCE ADAPTER #(6702)
A
C
GROUND ADAPTER (6704A)
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
PART NO.
11MAR09
Air Conditioning
AE08058105
SHEET
001
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.2. HVAC SYSTEM – CAB, P. 2 CHAPTER 12 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
HVAC SYSTEM - CAB
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
W/ 2010 LH FUSE BLOCK
HVAC CONTROLLER (1200)
FUSE F5-T (1014) A73A 18LTGN
B4
A73A 18LTGN
B3
A4
(A13FM)
IGNITION RELAY #1 (1014) CH3_06A
(A13FC)
IGNITION RELAY #1 (1011 / 1013) CH3_06
10A FUSE F4-L (1013)
SWITCH IGNITION
A1
A3 10A
FUSE F4-K (1013) A75D 18LTGN
D2
C2
A14FA 12RD
5A FUSE F1-B (1010) BATTERY
A75D 18LTGN
A2
F2
E2
A14FA 12RD
A14F 8RD
#A14 8RD
BATTERY FEED CH3_01,1A
*A14 4RD
BATTERY FEED CH3_34,34A
5A
BODY CONTROLLER #J3 (1600)
AC REQUEST OUTPUT
A4
A77A 20LTGN
A2
AC REQUEST
DIAGNOSTICS
A9
A77C 20LTGN
A3
AC DIGN
GROUND
B6
A11-GCA 12WH
A74-G 18WH
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
PANEL DIM I/P
A62 18DKBL
A62DA 18DKBL
A12
CLUSTER #1 (1500)
4
PANEL LIGHT DIMMER
* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING
CHK
-
CHANGE
DATE
-
REV
ADDED EFFECT W/2010
D
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
61802Y
Figure 345
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058105
SHEET
002
HVAC System – Cab
345
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.3. HVAC SYSTEM – CAB (CONT.), P. 3 CHAPTER 12 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
HVAC SYSTEM - CAB (CONT)
NAVISTAR, INC.
HVAC LPM (1220) LEFT SIDE DASH MOUNTED DUAL POST GND PLATE
5
A75-G 12WH
A11-GKJ 6WH
FUSE F4-P (1013)
&A75 12LTGN
B2
&A14FE A2 12RD
&A75 12LTGN
FUSE F6-A (1015)
BATTERY FEED CH3_01,1A
BATTERY FEED CH3_34,34A
#A14 6RD
A14FE 12RD
A14F 8RD
*A14 4RD
B4
30A
%75E 12LTGN
A75 12LTGN %75E 12LTGN
A75 12LTGN
BLOWER FAN C CONTROL
GROUND
6
V_ACC
4
BLOWER CONTROL
&A75B 18LTGN
LINEAR PWR D MODULE
HVAC CONTROL (1200)
HEATER %A75A CONTROLLER BLOWER MODULE 18LTGN (1230) BLOWER FAN CONTROL
5 6
A4
A11
%A75B 18LTGN 4
@A75A 18LTGN
A75AB 18LTGN
A75A 18LTGN BODY CONTROLLER#J3 (1600)
A75AA 18LTGN
B15
BLOWER SPEED INPUT
BLOWER MOTOR
HVAC UNIT CONNECTION (1210)
RECIRC MOTOR
B1
A74D 18LTGN
RECIRC MOTOR
B2
A74E 18LTGN
RECIRCULATION ACTUATOR
E
A
F
F
MODE ACTUATOR
MODE DOOR MOTOR (+)
B9
A74 18LTGN
MODE DOOR MOTOR (-)
B10
A74A 18LTGN
BLEND DOOR B11 MOTOR 1
A74B 18LTGN
BLEND DOOR B12 MOTOR
A74C 18LTGN
& W/2010 LH FUSE BLOCK % W/NO IDLE HEAT @ W/STANDARD HVAC CHK
-
CHANGE
DATE
-
G
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
61802Y
Figure 346
346
B
B
A
C
B
D
A
DOOR ACTUATOR
* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING REV
ADDED EFFECT W/2010
A
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058105
HVAC System – Cab (Cont.)
SHEET
003
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.4. HVAC SYSTEM – SLEEPER, P. 4 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
HVAC SYSTEM - SLEEPER
NAVISTAR, INC.
SLEEPER HVAC CONTROLLER (5210)
J1939-
H5SA(-) 18GN
16
J1939+
15
-V SENSOR
12
+V SENSOR
13
J1939 TERMINATING RES CH3_16
H5SA(+) 18YL
H77TSB 20LTGN
H77TSA 20LTGN
SLEEPER HVAC TEMP SENSOR (5213)
2 2
1
1
H77TVT 18LTGN TEMP CONTROL SIGNAL
A B
H77TT 18LTGN
21
H77TZT 18LTGN
CONTROL +
H77TVB 18LTGN
H77TV 18LTGN
18
BLOWER CONTROL SIGNAL
23
H77TB 18LTGN
CONTROL -
19
H77TZ 18LTGN
C
A B
H77TZB 18LTGN
C
TEMP CONTROL (5202) (RESISTANCE = 0 TO 10K 12%)
BLOWER SPEED CONTROL (5201) (RESISTANCE = 0 TO 10K 12%) W/ TRIM 1&2
DISPLAY +
24
H75F 18LTGN
7
+12V
DISPLAY -
25
H75-GA 18WH
8
GROUND
TEMP CONTROL
26
H75R 18LTGN
9
TEMP SETTING
BLOWER CONTROL
27
10
BLOWER SETTING
TEMP SW UP
28
11
TEMP SW UP
TEMP SW DOWN
29
H75K 18LTGN
12
TEMP SW DOWN
BLOWER SW UP
30
H75L 18LTGN
13
BLOWER SW UP
BLOWER SW DOWN
31
H75M 18LTGN
14
BLOWER SW DOWN
32
H75N 18LTGN
15
PWM DIM INPUT
PWM DIM OUT
CHK
DATE
0486 30DEC11
H75H 18LTGN H75J 18LTGN
CHANGE
REV
TITLE WAS CIRCUIT
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
61802Y
Figure 347
HVAC CONTROL (5200)
W/ TRIM 3
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058105
SHEET
004
HVAC System – Sleeper
347
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.5. HVAC SYSTEM – SLEEPER (CONT.), P. 5 CHAPTER 12 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
HVAC SYSTEM - SLEEPER (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
A14ND 12RD
FUSE F2-P (1011)
A75C 10LTGN
A2 30A B2
A14ND 12RD
BATTERY FEED CH3_03,3A
**A14Y 6RD
*A14W 6RD
A14N 8RD
30A
A75C 10LTGN
FUSE F2-F W/ 2010 LH FUSE BLOCK (1011) A4A14VB A14NA B4 10RD 12RD IP/SLEEPER 30A SLEEPER FUSE BOX (5000) FUSE F7-H (5001) (1016) 42 A4 H2-A2 A14NA B4 H14VBB H2-B2 H14VB A14VB 12RD 16RD 10RD 10RD 30A 5A 17 H12B A12B A12 18VT 18LTBL 18LTBL
H75BV 16LTGN
BATTERY FEED CH3_01,3A
FUSE F7-E (1016) B1 A1
IGNITION SWITCH (1100M) CH3_09,9A
SLEEPER GROUND ADAPTER (5007)
H3-C1
H3-A1
42
SLEEPER ACCESSORY RELAY (5001)
H11-GM 16WH 17
30
87 87A
85
GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL) (5004) H11-GSK 10WH
SLEEPER HVAC CONTROLLER / AUX HEATER CONTROLLER (5210)
86
H3-A2
H3-C2
H11-GS 18WH
GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL) (5004)
4
H75-GB 18WH
V_BAT
3
H75V 18LTGN
+5V ACTUATOR
7
H77TFA 18LTGN
10 +5 V_REG
8
H77TF 18LTGN
9
FEEDBACK
9
H77TFB 18LTGN
7
VS-
10
H77TMB 18LTGN
6
INPUT CONTROL
11
H77TMA 18LTGN
5
VS+
5
H75CB 18LTGN
GROUND
FEEDBACK ACTUATOR VS ACTUATOR INPUT CONTROL ACTUATOR VS + ACTUATOR
BLOWER CONTROL
AUX HEATER BLEND MOTOR (5212)
AUX HEATER LPM(5214)
SLEEPER BLOWER (5009 / 1215)
BLOWER CONTROL
4
V_ACC
6
H75C 12LTGN
GROUND
5
H11-GSM 12WH
A
B A75-GC 10WH
A11-GKJ 10WH
* N/ LOAD SHEDDING ** W/ LOAD SHEDDING CHK
-
CHANGE
DATE
-
ADDED EFFECT W/2010
REV
C
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
61802Y
Figure 348
348
LEFT SIDE DASH MOUNTED DUAL POST GND PLATE
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058105
HVAC System – Sleeper (Cont.)
SHEET
005
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.6. NO IDLE HEAT AND HVAC – SWITCHES, P. 6 CHAPTER 12 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NO IDLE HEAT & HVAC - SWITCHES
NAVISTAR, INC.
AUX HVAC - BEHR NO IDLE CONTROLLER 1 GROUND STUD (5216) NO IDLE (LOCATED IN ENGINE HEAT H62AH SLEEPER REAR DIM (5220) 18DKBL FACE OF FRONT IN 17 LEFT BUNK PANEL) D H75-GAS H75-GAS 18LTGN 18LTGN
B
H75AF 18LTGN
C H75AR 18LTGN
H75AR 18LTGN
ON/OFF PARK COLD BUTTON COOL LED ON/OFF
A
17
H77NE 18LTGN
23
H77NF 18LTGN
B
1
6
H75TM 18LTGN
-
FUSE F11-C (1020)
CHK
DATE
CHANGE
0488 03FEB15 UPDATED DESCRIPTION
REV
C
REFERENCE
Figure 349
H77NC 18LTGN
NO IDLE APU (5234) 2B
7
+
5B
8
+ H65AY 18DKBL
1
3
6
4
10
9
H62AX 18DKBL
5B
2B
7
8
+ A62DF
+
18DKBL 3
1
6
4
-
9
10
ENGINE PRE HEAT (1115M)
A75T-G 18LTGN
A11-GCB 12WH
1
DRAWN
300422 RELEASE NO.
FOR R/D 5216 AND 5217.
10
H75WH
A75TF 18LTGN
92948F
4
H77NA 18LTGN 18LTGN
A75T 18LTGN
LOCATED AT (LEFT SIDE DASH MOUNTED DUAL POST GROUND
A14 6RD
6
-
A14H 8RD
5A
+
3
H75WJ 18LTGN
A75TM 18LTGN
F3
8
9
A75TN 18LTGN
38
5B
1
H77NF 18LTGN
H77NH 18LTGN
39
2B
+
SLEEPER / IP (5000)
H75TN 18LTGN
NO IDLE ENGINE COOL (5233)
7
H77NE 18LTGN
C
H77NH 18LTGN
9
A14HD E3 12RD
BATTERY FEED CH3_01
H75AT 18LTGN
H75HB 18LTGN
A75TE 18LTGN
ENGINE HEAT LED ON/OFF
-
10 9
NO IDLE CONTROLS (5230)
12
NO IDLE CONTROLS (5230) CH12_07 ENGINE ON/OFF HEAT BUTTON
4
2
NO IDLE CONTROLS (5230) CH12_07
APU REQUEST SIGNAL (LSD)
6
A62DA 16DKBL
HEAT LED ON/OFF
1
3
-
H75AG 18LTGN H75AT 18LTGN
ON/OFF HOT PARK BUTTON
8
+ A
H75AG 18LTGN
AUX HVAC - BEHR NO IDLE CONTROLLER 2 (5217)
5B
2B
7
+
H62AA 18DKBL
AUX HVAC - BEHR NO IDLE CONTROLLER 1/2 (5216/5217) CH12_09
NO IDLE ENGINE HEAT (5222)
H75AF 18LTGN
H62AB 18DKBL
H75-GSX 14WH
H62J 18DKBL
13
SCP SWITCH CONN (5125-D) H62AS H62AS 16DKBL 18DKBL
H75HA 18LTGN
H11-GM 10WH
61802Y
A75T-GC 18LTGN
1
H75HC 18LTGN
SLPR GND ADPTR (5007)
12
GROUND ADAPTER (1023)
6 CLUSTER #1 (1500)
PANEL LIGHT DIMMER
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058105
SHEET
006
No Idle Heat and HVAC – Switches
349
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.7. NO IDLE HEAT AND HVAC – APU, P. 7 CHAPTER 12 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NO IDLE HEAT & HVAC - APU
NAVISTAR, INC.
IP / SLEEPER (5000)
BATTERY FEED
A14XX 12RD
H14AC 10RD
34
A 4
H5U+ 22WH
5
H5U22BL
H75AV 14LTGN
MAXXSAVER APU DISPLAY INTERCONNECT (5035A / 5035)
MAXXSAVER APU DISPLAY (5033)
H5T(+) 18YL
B
AUX HVAC - BEHR NO IDLE CONTROLLER 1 (5216) CH3_16 FUSE (5001-H4)
H5T(-) 18GN
NO IDLE CONTROLS (5230)
3
H12-G 22BK
2
H77C 22RD
D
H77NG 18LTGN
H77NA 18LTGN
B5
25A C5
E
C
AUX HVAC - BEHR NO IDLE CONTROLLER 2 (5217)
APU INPUT SIGNAL 0-VBAT
H75AW 14LTGN
H77A 20RD
W/ MAXXSAVER APU W/ MECHRON APU NO IDLE CONTROLS (5230)
19
F
H77ND 18LTGN
H77NC 18LTGN
H77NC 18LTGN
H77ND 18LTGN
H77NC 18LTGN
H75WJ 18LTGN
SLPR GND ADPTR (5007)
13
H75WK 16WH
1
NO IDLE APU (5234) CH12_06
H75WJ 18WH E
H77NA 18LTGN
H11-GM 10WH
H77NA 18LTGN H75WH 18LTGN
GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL
MAXXSAVER APU
4
3
1
2
CHK
DATE
APU / PDC (5031)
MAXXSAVER APU (5034) H77NB 18LTGN H77NY 18LTGN
H5MB(+) 18YL H5MB(-) 18GN
CHANGE
0488 02FEB15 UPDATED DESCRIPTION
REV
C
J1939 DATA LINK CH3_16
REFERENCE
92948F
DRAWN
300422 RELEASE NO.
FOR R/D 5216 AND 5217.
Figure 350
350
61802Y
J1939 DATA LINK CH3_16
H77NA 18LTGN
1
H77NB 18LTGN
2
H5MB(+) 18YL
5
H5MB(-) 18GN
4
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058105
No Idle Heat and HVAC – APU
SHEET
007
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.8. NO IDLE HEAT AND HVAC – SENSORS AND HVAC CONTROL, P. 8 CHAPTER 12 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NO IDLE HEAT & HVAC - SENSORS & HVAC CONTROL
NAVISTAR, INC.
AUX HVAC - BEHR NO IDLE CONTROLLER 1 (5216) 1 INTAKE SENSOR
H75AD 20LTGN
20
2 AUX HEATER INTAKE SENSOR (5218) 2
1
H75AC 20LTGN
SENSOR RETURN
H77TSC 20LTGN
H77TSB 18LTGN
18
2 2 AUX HEATER TEMP SENSOR (5213)
DUCT SENSOR
1
H77TSA 20LTGN
13
H77TSE 20LTGN
EVAP SENSOR
1
2 2
1
1
19
H77TSD 20LTGN
15
H5SA(+) 18YL
J1939(-)
16
H5SA(-) 18GN
DISPLAY POWER
23
H75F 18LTGN
7
+12V
DISPLAY GND
21
H75-GA 18LTGN
8
GROUND
SERIAL DATA
2
H75AB 18LTGN
9
TEMP SETTING
SERIAL CLOCK
1
H75AA 18LTGN
10
BLOWER SETTING
DIM OUT
22
H75N 18LTGN
15
PWM DIM INPUT
H75J 18LTGN
11
TEMP SW UP
J1939(+)
J1939 TERMINATING RES (5930M) CH3_16
AUX HEATER EVAP SENSOR (5215)
HVAC CONTROL (5200)
AUX HVAC - BEHR NO IDLE CONTROLLER 2 (5217)
TEMP UP BUTTON
TEMP DOWN BUTTON
15
12
TEMP SW DOWN
7
H75L 18LTGN
13
BLOWER SW UP
14
H75M 18LTGN
14
BLOWER SW DOWN
BLOWER UP BUTTON
BLOWER DOWN BUTTON
CHK
DATE
H75K 18LTGN
16
CHANGE
REV
0488 02FEB15 UPDATED DESCRIPTION
C
REFERENCE
92948F
DRAWN
300422 RELEASE NO.
FOR R/D 5216 AND 5217.
Figure 351
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058105
SHEET
008
No Idle Heat and HVAC – Sensors and HVAC Control
351
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.9. HVAC TEMPERATURE SENDER, P. 8A CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
HVAC TEMPERATURE SENDER
NAVISTAR, INC.
AMBIENT TEMP SENSOR (5899B)
CENTRE/REAR AMBIENT TEMP SENSOR (5899A)
AMBIENT AIR TEMP SENDER (5899)
HVAC AMBIENT AIR TEMP SENSOR (5822)
1
N41D 18LTGN
A
A
2
N41E 18LTGN
B
B
FWD/CENTER HVAC TEMP SENDER/ AC REMOTE (5822)
R41A 18LTGN
R41B 18LTGN
3
M77 18BK
4
M77A 18BK
1
M41D 18BK
45 46 39 A41D 18TN
MAXPOWER APU JUMPER (5037)
N77NX 16TN
CHANGE
REV
B
REFERENCE
92447S
DRAWN
310775 RELEASE NO.
5899A/B, 5037, 5038.
75116N
Figure 352
352
A
N77-G 16WH
B
ADDED R/D'S 5899,
IP / ENGINE (1702) CH06_01A
CENTER / FORWARD CHASSIS (5038)
A
DATE
A41E 18TN
M41E 18GY
2
CHK
B
FWD CHASSIS / IP (1700F)
40
0488 19MAY14
A
B
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
15NOV10
PART NO.
AE08058105
HVAC Temperature Sender
SHEET
08A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.10. NO IDLE HEAT AND HVAC – POWER SUPPLY, P. 9 CHAPTER 12 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
NO IDLE HEAT & HVAC - POWER SUPPLY
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
FUSE F2-F (1011)
**A14Y 6RD
BATTERY FEED CH3_03,3A
*A14W 6RD
A14NA 12RD
A14N 8RD
F2
30A
A14NA 12RD
W/ 2010 LH FUSE BLOCK
A14VB 10RD
FUSE F7-H (1016) B4 A4 30A
IP / SLEEPER (5000)
SLEEPER FUSE BOX (5001)
42
H14VBB H2-B2 16RD
H14VB 10RD
A14VB 10RD 17
IGNITION SWITCH (1100M) CH3_09,9A
H12B 18VT
A12B 18LTBL
A12 18LTBL
H2-A2 5A
H75BV 16LTGN
BATTERY FEED CH3_03,3A
E2
H3-C1
H3-A1
86 SLEEPER ACCESSORY RELAY (5001)
30
87 87A
85 H11-GSK 10WH
H3-C2
H11-GS 18WH
H3-A2
AUX HVAC - BEHR NO IDLE CONTROLLER 1 (5216)
VACCESORY
H75V 18LTGN
6
H75AE 18LTGN
24
H75AE 18LTGN
H75AN 18LTGN
BATTERY
GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL)
AUX HVAC - BEHR NO IDLE CONTROLLER 2 (5217)
B5
FUSE (5001-H2)
W/ NO IDLE HVAC
FUSE (5001-H4) PARKING BRAKE
H75AP 18LTGN
H75X 18LTGN
20
C1
B1
5A C5
H77NN 14LTGN
H77NM 18LTGN
5A
NO IDLE ENGINE HEAT (5220)
H75AR 18LTGN
H75X 18LTGN
H75AR 18LTGN
C
W/ NO IDLE HEAT ONLY
CHK
DATE
CHANGE
0488 02FEB15 UPDATED DESCRIPTION
REV
D
REFERENCE
92948F
DRAWN
300422 RELEASE NO.
FOR R/D 5216 AND 5217.
Figure 353
61802Y
H75AR 18LTGN
NO IDLE ENGINE HEAT (5222) CH12_06
* N/ LOAD SHEDDING ** W/ LOAD SHEDDING
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058105
SHEET
009
No Idle Heat and HVAC – Power Supply
353
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.11. NO IDLE HEAT AND HVAC – HEAT VALVE, LPM AND BLEND MOTOR, P. 10 CHAPTER 12 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
NO IDLE HEAT & HVAC - HEAT VALVE, LPM & BLEND MOTOR
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
A
B
87A 87
G2 #A75TD 18LTGN
H2 87
87A
FUSE F11-C (1020)
5A
30
85
GROUND ADAPTER (1023)
J1
J2
#A75TR 18LTGN A75T-GD 18LTGN
AUX HVAC - BEHR NO IDLE CONTROLLER 1 (5216)
BLOWER OUTPUT CONTROL
A75T-G 18LTGN
A11-GCB 12WH H75CB 18LTGN
5
E3
F3
A75T 18LTGN
NO IDLE HEAT CONTROL (1017)
SLEEPER HVAC LPM (5214) BLOWER CONTROL
4
V_ACC
6
12
1
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) A H75C 12LTGN
BATTERY BATTERY FEED FEED CH3_03 CH3_03
**A14Y 6RD
86
F2 A75TC 18LTGN
G1
A14HD 12RD
30
86
A14N 8RD
#A75TP 18LTGN
F3
G1
85
A14H 8RD
F1
NO IDLE HEAT - VALVE # 1B RELAY (1018)
A75T-GB 18LTGN
A14ND 12RD
BODY CONTROLLER #J4 (1601)
A14 6RD
SLEEPER / IP (5000-30) A75TL 18LTGN
*A14W 6RD
H75TL 18LTGN
10
A75TK 18LTGN
HEATER VALVE B (LSD)
BATTERY FEED CH3_01
PARKED HEAT VALVE 1B (4204)
AUX HVAC - BEHR NO IDLE CONTROLLER 2 (5217)
FUSE F7-E (1016) A75C 10LTGN
A1
B1
30A
B 5
5 VOLT EXTERNAL REF
7
H77TFA 18LTGN
10 +5 V_REG
ACTUATOR FEEDBACK
8
H77TF 18LTGN
9
FEEDBACK
9
H77TFB 18LTGN
7
VS-
10
H77TMB 18LTGN
6
INPUT CONTROL
11
H75TMA 18LTGN
5
VS+
VSACTUATOR ACTUATOR CONTROL SIGNAL VS+ ACTUATOR
A75-GC 10WH
H11-GSM 12WH
A11-GKJ 6WH
GROUND
AUX HEATER / SLEEPER BLOWER (5009/1215)
SLEEPER HVAC BLEND MOTOR (5212)
LEFT SIDE DASH MOUNTED DUAL POST GND PLATE
* N/ LOAD SHEDDING ** W/ LOAD SHEDDING # W/ NO IDLE HEAT ONLY CHK
DATE
CHANGE
0488 02FEB15 UPDATED DESCRIPTION
REV
D
REFERENCE
92948F
DRAWN
300422 RELEASE NO.
FOR R/D 5216 AND 5217.
Figure 354
354
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058105
SHEET
010
No Idle Heat and HVAC – Heat Valve, LPM and Blend Motor
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.12. NO IDLE HEAT AND HVAC – FUEL FIRED HEATER AND A/C COMPRESSOR, P. 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
RADIATOR GROUND (8600)
CHAPTER 12 NO IDLE HEAT & HVAC - FUEL FIRED HEATER & A/C COMPRESSOR
M11-GC 12WH
A
RADIATOR FRAME GROUND (4005B)
M11-GC 12WH
FWD / CENTER NO IDLE FAN (5760)
AUX HVAC - BEHR NO IDLE CONTROLLER 1 (5216)
GROUND
RADIATOR FRAME GROUND (4005C)
2
M77-G 16WH
2
1
M77NX 16TN
1
BATTERY FEED
NO IDLE RADIATOR FAN (5761)
IP / SLEEPER (5000) H14VC 10RD 34
A14XX 12RD
H75AX 16LTGN
B2
A2
H75AL 16LTGN
B
H75-GAK 16LTGN
A
H75AJ 18LTGN
C
15A
H75-GB 18LTGN
4
CHS MODULE (FUEL FIRED HEATER) (5219)
FUSE (5001-H4)
SLEEPER ACCESSORY RELAY (5001) H77NJ 18LTGN
12
H4-C4
BTRY FEED BTRY CH3_03 FEED CH3_01,1A
85 H4-A3
86
H77NK 18LTGN
*A14W 6RD
CONDENSOR ON/OFF RELAY LSD
**A14Y 6RD
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
87
NO IDLE EXTERNAL MODULE (A/C COMPRESSOR) (5232)
H75AJA 18LTGN
B4
A
H77NS 18LTGN
D
A4
IP / SLEEPER (5000)
SLPR GND ADAPTER (5007) 13
9
1
CHK
DATE
H75-GSX 14WH
H77NT 14LTGN H11-GM 10WH
H77NV 16LTGN
H
H77NU 18LTGN
E
CHANGE
REV
E
REFERENCE
92948F
DRAWN
310775 RELEASE NO.
Figure 355
61802Y
C5 5A
42
B5
H75AN 18LTGN
GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL)
0488 02FEB15 UPDATED DESCRIPTION
FOR R/D 5216 AND 5217.
FUSE (5001-H2)
@A14VB 10RD
18
C
A14VB 10RD
HIGH PRESS SWITCH
30A
H77NR 18LTGN
H77NN 14LTGN
COMPRESSOR ON / OFF 11 (HSD)
FUSE F2-F (1011) @A14NA E2 12RD F2 30A
H4-A4
H14VB 10RD
CHS ON/OFF CONTROL 22
87A
FUSE F7-H (1016) A14NA 12RD
H77NP 16LTGN
AUX HVAC - BEHR NO IDLE CONTROLLER 2 (5217)
30
A14N 8RD
H77NL 18LTGN H4-C3
* N/ LOAD SHEDDING ** W/ LOAD SHEDDING @ W/ 2010 LH FUSE BLOCK NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058105
SHEET
011
No Idle Heat and HVAC – Fuel Fired Heater and A/C Compressor
355
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.13. NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER, P. 12 CHAPTER 12 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
B1 BATT FEED CH3_01,1A
ESPAR HEATER MODULE
8
6 12
GYER
BLUE/WHITE
YELLOW
30
BROWN/WHITE
86
BROWN
LT GREEN
7
GREEN/ RED
BROWN
RED
A75WA 18RD
A3
4
FUEL PUMP
BROWN
B3
ESPAR SUPPLIED MAIN JUMPER HARNESS SEE NOTE 1
87A 87
85
PARK BRAKE RELAY
LT GREEN
NO IDLE ESPAR HEATER (5238)
25 G
H
J
K
H75WK 18LTGN
H75WC 18LTGN
F
H75WJ 18WH
E
H75WF 18LTGN
D
H75WP 18LTGN
C
H75WE 18LTGN
B
H75WD 18LTGN
A
H75WB 18RD
CAV 25 (5000)
5 BROWN
RED
A14HF 14RD
15AMP FUSE F6-B (1015)
H75WA 18RD
A6
FUSE F10-P (1019) A75WA A14HF 18RD 14RD A2 B2 15A
5AMP FUSE H1 (5001)
1 10
GREY/RED
H14VA 10RD H75AM 18LTGN
FUSE F2-K (1011) A14RD 12RD C2 30A D2
1(5000A)
B6 BATTERY FEED CH3_2A
A14H 8RD
A14VA 10RD
W/ 2010 LH FUSE BLOCK
H75WF 18LTGN
E
F
I/P SLEEPER (5000)
H75WK 18LTGN
D
H75WJ 18LTGN
C
H75WE 18LTGN
H75WG 18WH
B
H75WD 18LTGN
A
H75WC 18LTGN
A75WP 18LTGN
NO IDLE CONTROLS (5230)
E
F BR/WH
D
BR
C
BL/WH
RED
GROUND ADAPTER (5007)
B
YW
A
SEE NOTE 1
BODY CONTROLLER (1601)
GY/RD
ESPAR THERMOSTAT (5237)
F11
13
CONDENSATION MODULE CH12_24 (1230)
9
CAV 26 (5000)
ESPAR DRIVER CONTROL
ESPAR DRIVER CONTROL
NOTE1: FOR ESPAR AUGUST 2012 AND AFTER - BODY CONTROLLER PIN CHANGE FROM FI TO FII, CAV J AND K ADDED TO 5238, CAV F ADDED TO 5230 AND 5237.
CHK
-
CHANGE
DATE
-
REV
ADDED EFFECT W/2010
C
REFERENCE
92715R
DRAWN
300344 RELEASE NO.
LH FUSE BLOCK.
Figure 356
356
74016A
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
08JUL11
PART NO.
AE08058105
No Idle Heater, ESPAR in Cab Fuel Fired Heater
SHEET
012
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.14. NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER WIRED FOR KEY OFF MODE, P. 12A CHAPTER 12 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER WIRED FOR KEY OFF MODE
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
B1 BATT FEED CH3_01,1A
FUSE F2-K (1011) @A14VA @A14RD 10RD 12RD C2 D2 30A
ESPAR HEATER MODULE
GYER
BLUE/WHITE
BROWN/WHITE
ESPAR SUPPLIED MAIN JUMPER HARNESS
87
LT GREEN
G
H
NO IDLE ESPAR HEATER (5238)
J K
H75WK 18LTGN
F
H75WJ 18WH
E
D
H75WC 18LTGN CAV 26 (5000)
9
SW
CAV 44 (1700)
BL/WH
F
BR
YW
RED
E
F
I/P SLEEPER (5000)
H75WJ 18LTGN
D
B
E
H75WF 18LTGN
H75WE 18LTGN C GY/RD
D
A
M75WP 18VT
GROUND ADAPTER (5007)
CAV D (8453)
C
H75WD 18LTGN
M75WA 18VT
H75WG 18WH
A75WAA 14RD
ESPAR THERMOSTAT (5237)
BRAKE 13
B
A
H75WC 18LTGN
A75WP 18LTGN
NO IDLE CONTROLS (5230)
CAV 45 (1700)
S
CONDENSATION MODULE CH12_24 (1230)
H75WK 18LTGN
H75WA 18RD
(5000)
6 12
H75WF 18LTGN
C
8
87A 85
H75WD 18LTGN
B
BODY CONTROLLER #J6 (1606)
A104AM 16DKBL
YELLOW
30
H75WE 18LTGN
BROWN
LT GREEN
RED
BROWN
RED
@A14HF 12RD
FUEL PUMP
86
7
GREY/RED
BROWN
BROWN
PARK BRAKE RELAY
A
4
GREEN/ RED
5
H75WP 18LTGN
H75WB 18RD
25
B2 15A A2
FUSE F10-P (1019)
A3
@A75WA 14RD
B3
A75WAB 14RD
A6
A14HF 12RD
H75AM 18LTGN
5AMP FUSE H1 (5001)
15AMP FUSE F6-B (1015)
A75WA 14RD
BATTERY FEED CH3_2A
B6
1 10
A14H 8RD
H14VA 10RD
1 (5000A)
ESPAR DRIVER CONTROL
ESPAR DRIVER CONTROL
@ W/2010 LH FUSE BLOCK NOTE 1: FOR ESPAR WIRED FOR KEY OFF AUGUST 2012 AND AFTER, CAV F ADDED TO 5230 AND 5237 CHK
DATE
CHANGE
0488 18AUG15 ADDED CIRC A104AM IN
REV
C
REFERENCE
93248T
DRAWN
300422 RELEASE NO.
R/D 1700.
Figure 357
87136T
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
22MAY12
PART NO.
AE08058105
SHEET
12A
No Idle Heater, ESPAR in Cab Fuel Fired Heater Wired for Key Off Mode
357
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.15. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER, P. 13 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 12
NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
B1 BATT FEED CH3_01
A14H 8RD
A14 6RD
WEBASTO HEATER MODULE
1
2
13
12 11 10 16
WEBASTO HEATER MODULE ASSEMBLY
A14HF 12RD
PARKING BRAKE RELAY 86
B3
30
87A
15AMP FUSE F6-B (1015)
E
D
H75WP 18LTGN
CONDENSATION MODULE CH12_24
G
H
J
SLPR/WEBASTO ASSY WEBASTO HEATER (5236)
H75WJ 18WH
9
D
H75WF 18LTGN
C
H75WE 18LTGN
SLPR CTRL PNL THERMOSTAT CONTROL (5235)
B
H75WD 18LTGN
H75WG 18WH
A
H75WC 18LTGN
A75WP 18LTGN
SLPR/SCP NO IDLE CONTROL (5230)
SLPR CTRL PNL ACCENT LIGHT SWITCH (5126) CH9_19
C
D
B
A
E
H62AV 18DKBL
I/P SLEEPER SLPR/IP (5000) (5000-26)
F H75WJ 18WH
H75WH 18LTGN
8 A
5B 6
2B 4
3
7 1
G 9
H75WK 16WH
10
H62AX 18DKBL
SEE NOTE 1
F11 BODY CONTROLLER (1601)
GROUND ADAPTER (5007) CH3_29
F
H75WF 18LTGN H75WH 18LTGN
C
H75WC 18LTGN H75WDA 18LTGN
B
H75WD 18LTGN
A
H75WA 18RD
SLPR/IP (5000-25)
H75WE 18LTGN
A75WA 14RD
A3
WEBASTO HEATER IS IN FAN ONLY MODE WHEN PIN 16 IS GROUNDED
87
85
3
4
2
1
WEBASTO DRIVER CONTROL MODULE
OUTPUT 12V WHEN PARKBRAKE IS APPLIED
SCP NO IDLE HEAT SWITCH (5222) H62AY 18DKBL
H62AW 18DKBL
NOTE 1: FOR WEBASTO AUGUST 2012 AND AFTER - BODY CONTROLLER PIN CHANGE FROM F1 TO F11. CHK
012
DATE
CHANGE
REV
16AUG12 ADDED SPLICE TO CIRC
C
REFERENCE
87136T
DRAWN
300344 RELEASE NO.
H75WD & R/D 5000 ADDED.
Figure 358
358
74016A
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
13JUL11
PART NO.
AE08058105
No Idle Heater, Webasto in Cab Fuel Fired Heater
SHEET
013
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.16. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER WITH LVD, P. 14 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 12
NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER W/LVD
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
B2 BATT FEED CH3_01,03
B1 BATT FEED CH3_01
WEBASTO HEATER MODULE WEBSTO HEATER MODULE ASSEMBLY A14H 8 RD
H14VA 10RD
SLPR/IP (5000-1)
1
2
13
12 11 10 16
LOW VOLTAGE RELAY A14HF 12RD
H75AM 18LTGN
86
87A 87
85
15AMP FUSE H1 (5001)
B6
A3
86
30
87A
A75WA 14RD
A6
PARKING BRAKE RELAY
15AMP FUSE F6-B (1015)
B3
WEBASTO HEATER IS IN FAN ONLY MODE WHEN PIN 16 IS GROUNDED
30
87
85
E
F
G
H
H75WF 18LTGN H75WH 18LTGN
I/P SLEEPER (5000)
SEE NOTE 1
BODY CONTROLLER (1601)
C
E
D
H75WF 18LTGN
B
H75WE 18LTGN
A
H75WD 18LTGN
SLPR CTRL PNL THERMOSTAT CONTROL (5235)
H75WK 16WH
H75WJ 18WH
SLPR CTRL PNL ACCENT LIGHT SWITCH (5126) CH9_19
H75WC 18LTGN
A75WP 18LTGN
SLPR/SCP NO IDLE CONTROL (5230)
H75WG 18WH
GROUND ADAPTER (5007) CH3_29
SLPR/WEBASTO ASSY WEBASTO HEATER CONN (5236)
9
SLPR/IP (5000-26)
F11
J
C
D
B
A
F
H62AV 18DKBL
H75WB 18RD
H75WP 18LTGN
CONDENSATION MODULE CH12_24
H75WE 18LTGN
D
H75WC 18LTGN
C
H75WD 18LTGN
B
H75WA 18RD
A
H75WDA 18LTGN
SLPR/IP (5000-25)
H75WJ 18WH
H75WH 18LTGN
8 A
5B
2B
6
4
3
9
10
3
4
2
H62AX 18DKBL
1
WEBASTO DRIVER CONTROL MODULE
OUTPUT 12V WHEN PARKBRAKE IS APPLIED
7 G
1
SCP NO IDLE HEAT SWITCH (5222)
H62AY 18DKBL H62AW 18DKBL
NOTE 1: FOR WEBASTO AUGUST 2012 AND AFTER - BODY CONTROLLER PIN CHANGE FROM F1 TO F11. CHK
012
DATE
CHANGE
16AUG12 ADDED SPLICE TO CIRC
REV
C
REFERENCE
87136T
DRAWN
300344 RELEASE NO.
H75WD.R/D 5000 ADDED.
Figure 359
74016A
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
08JUL11
PART NO.
SHEET
AE08058105
014
No Idle Heater, Webasto in Cab Fuel Fired Heater with LVD
359
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.17. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE WITH PROSTAR, P. 15 CHAPTER 12 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE W/PROSTAR
AUX HVAC-BERGSTROM NO IDLE CONTROLLER (5205)
J1939-
A06
H5SA(-) 18GN
J1939+
A05
H5SA(+) 18YL
J1939 DATA LINK CH12_21
BATTERY1
H14HA 12RD
A07
BATTERY2
A08
H14HB 12RD
BATTERY VOLTAGE SENSE
A09
H104 12RD
A03
H75AJA 18LTGN
FUEL FIRED HEATER
AUX HVAC-BERGSTROM NO IDLE-BATT&GRD (100A) CH12_18A NO IDLE ISOLATED BTRY & FEED (100B) CH12_18
CHASSIS MODULE FUEL FIRED HEATER (5219) CH12_19
HVAC LED CONTROL (5200)
CHK
DISPLAY +
A11
H75F 18LTGN
7
+12V
DISPLAY -
A02
H75-GA 18LTGN
8
GROUND
9
TEMP SETTING
H75AB 18LTGN
TEMP CONTROL
B01
BLOWER CONTROL
B02
H75AA 18LTGN
10
BLOWER SETTING
TEMP SW UP
B03
H75J 18LTGN
11
TEMP SW UP
TEMP SW DOWN
B04
H75K 18LTGN
12
TEMP SW DOWN
BLOWER SW UP
B05
H75L 18LTGN
13
BLOWER SW UP
BLOWER SW DOWN
B06
H75M 18LTGN
14
BLOWER SW DOWN
DIM CTRL TO SLPR
A12
H75N 18DKBL
15
PWM DIM INPUT
CHANGE
DATE
0638 07MAY15
UPDATED DESCRIPTION
REV
C
REFERENCE
92948U
DRAWN
300344 RELEASE NO.
FOR R/D 5205.
Figure 360
360
74016A
NAME
CIRCUIT DIAGRAM, PROSTAR DATE
13JUL11
PART NO.
AE08058105
SHEET
015
HVAC System – Sleeper with Bergstrom No Idle with ProStar
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.18. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE, P. 15A CHAPTER 12 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE
NAVISTAR, INC.
AUX HVAC - BERGSTROM NO IDLE CONTROLLER (5205)
J1939-
H5SA(-) 18GN
A06
J1939 CH3_36,38 J1939+
A05
BATTERY1
A07
BATTERY2
A08
BATTERY VOLTAGE SENSE
FUEL FIRED HEATER
H5SA(+) 18YL
AUX HVAC NO IDLE POWER SUPPLY 12V CH12_18,18A
H14HA 12RD
SLPR/BATTRY HARN NO IDLE HVAC (100A) CH12_18A
H14HB 12RD
SLPR/NO IDLE HVAC BTRY/GND HARN VOLTAGE SENS (100B) CH12_18
H104 12RD
A09
CHASSIS MODULE FUEL FIRED HEATER (5219) CH12_19
H75AJ 18LTGN
A03
HVAC LED CONTROL (5200)
MAIN SLPR/SCP HARN (5130 / 5134)
CHK
DISPLAY +
A11
H75F 18LTGN
B07
7
+12V
DISPLAY -
A02
H75-GA 18WH
B08
8
GROUND
TEMP CONTROL
B01
H75AB 18LTGN
B09
9
TEMP SETTING
BLOWER CONTROL
B02
H75AA 18LTGN
B10
10
BLOWER SETTING
TEMP SW UP
B03
H75J 18LTGN
B11
11
TEMP SW UP
TEMP SW DOWN
B04
H75K 18LTGN
B12
12
TEMP SW DOWN
BLOWER SW UP
B05
H75L 18LTGN
C07
13
BLOWER SW UP
BLOWER SW DOWN
B06
H75M 18LTGN
C08
14
BLOWER SW DOWN
DIM CTRL TO SLPR
A12
H75N 18LTGN
C09
15
PWM DIM INPUT
CHANGE
DATE
0638 07MAY15
REV
UPDATED DESCRIPTION
B
REFERENCE
92948U
DRAWN
300344 RELEASE NO.
FOR R/D 5205.
Figure 361
74016A
NAME
CIRCUIT DIAGRAM, LONESTAR DATE
14JUL11
PART NO.
AE08058105
SHEET
15A
HVAC System – Sleeper with Bergstrom No Idle
361
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.19. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE SWITCHES – LOCATED IN SLEEPER CONTROL PANEL, P. 16 CHAPTER 12 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE SWITCHES-LOCATED IN SLEEPER CONTROL PANEL
MAIN SLPR/SCP SWITCH PACK (5125)
IP / MAIN SLPR (5000)
GAUGE CLUSTER #1 (1500) CH08_11 H75-GAK 18LTGN
D
H62AS 18DKBL
H62AS 18DKBL
MAIN SLPR/SCP NO IDLE ENGINE HEAT (5220)
H62J 18DKBL
NO IDLE CHS MODULE 12_19
31
A62A 18DKBL
D H75-GAS 18LTGN
AUX HVAC-BERGSTROM NO IDLE CONTROLLER (5205)
HEAT SW ON/OFF
H75AF 18LTGN
B15
H75-GAS 18LTGN
B
SLPR CTRL PNL NO IDLE HEAT SWITCH (5222)
H75AF 18LTGN
C H75AR 18LTGN
H75AR 18LTGN HEAT LED ON/OFF
+
8
+ A
H75AG 18LTGN
B14
5B
2B
7
1
3
-
H75AG 18LTGN
6
4
10
-
H75HB 18LTGN
SLPR CTRL PNL NO IDLE COOL SWITCH (5233) 2B
7
5B
8
H62AA 18DKBL
H75HA 18LTGN
H75AT 18LTGN
9
+
+ MAIN SLPR/SCP NO IDLE CONTROLS (5230) COOL SW ON/OFF
COOL LED ON/OFF
1
-
B13
H77NE 18LTGN
B12
H77NF 18LTGN
A
B H77NF 18LTGN
CHANGE
DATE
UPDATED DESCRIPTION
REV
C
REFERENCE
92948U
DRAWN
300344 RELEASE NO.
FOR R/D 5205.
Figure 362
362
10
H77NE 18LTGN
75-GSX 14WH
CHK
4
9
H75AR 18LTGN
0638 07MAY15
6
3
74016A
NO IDLE HVAC POWER SUPPLY CH12_18
SLEEPER GROUND ADAPTER (5007) CH3_29
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
16JUL11
PART NO.
AE08058105
SHEET
016
HVAC System – Sleeper with Bergstrom No Idle Switches – Located in Sleeper Control Panel
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.20. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE SWITCHES – LOCATED IN SLEEPER CONTROL PANEL (CONT.), P. 17 CHAPTER 12 HVAC SYSTEM-SLEEPER W/BERGSTROM NO IDLE SWITCHES-LOCATED IN SLEEPER CONTROL PANEL (CONT)
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
MAIN SLPR/ SLPR CTRL PNL (5130 / 5134)
IP / MAIN SLPR (5000) GAUGE CLUSTER#1 (1500) CH08_11
31
H62A 18DKBL
NO IDLE CHS MODULE (5219) CH12_19
A04
H62A 18DKBL
H62AS 18DKBL
H62AS 18DKBL
H75-GAK 18LTGN
B04 H75-GAS 18LTGN
H75-GAS 18LTGN
B02
H75AF 18LTGN
B15
H75AF 18LTGN B03
H75AR 18LTGN
H75AR 18LTGN
7
+
HEAT LED ON/OFF
B14
8
+ B01
1
3
-
H75AG 18LTGN
H75HS1 18LTGN
H75AG 18LTGN
5B
2B
6
4
10
H62AA 18DKBL
HEAT SW ON/OFF
SLPR CTRL PNL NO IDLE HEAT SWITCH (5222)
H62J 18DKBL
AUX HVAC-BERGSTROM NO IDLE CONTROLLER (5205)
-
2B
7
5B
1
COOL LED ON/OFF
H77NE 18LTGN
B13
H75CR1 18LTGN
H77NF 18LTGN
B12
9
D05
CHANGE
DATE
UPDATED DESCRIPTION
-
REV
C
REFERENCE
92948U
10
H77NF 18LTGN
SLEEPER GROUND ADAPTER(5007) CH3_29
DRAWN
300344 RELEASE NO.
FOR R/D 5205.
Figure 363
4
NO IDLE HVAC POWER SUPPLY (5001) CH12_18
H75-GSX 14WH
CHK
6
3
D04
H75AR 18LTGN
0638 07MAY15
+
+ -
COOL SW ON/OFF
8
H75HA 18LTGN
SLPR CTRL PNL NO IDLE COOL SWITCH (5233)
H75HB 18LTGN
H77NE 18LTGN
H75AT 18LTGN
9
74016A
NAME
CIRCUIT DIAGRAM, LONESTAR DATE
13JUL11
PART NO.
AE08058105
SHEET
017
HVAC System – Sleeper with Bergstrom No Idle Switches – Located in Sleeper Control Panel (Cont.)
363
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.21. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE POWER SUPPLY 12V, P. 18 CHAPTER 12 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE POWER SUPPLY 12V
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
BATTERY FEED (1008A)
IP/MAIN SLPR (5000/5000) 34
A14XX 12RD
H75AV 14LTGN B5 NO IDLE HVAC 25A (5001-H4) C5
H104 12RD
B9
H104-G 12WH
H75AP 18LTGN
A
A9
B2 NO IDLE HEAT (5001-H4)
B
15A
NO IDLE HVAC BTRY&GND HARN/BTRY INTERCONNECT VOLTAGE SENSE (100N)
H75AL 16LTGN
A2
H75AL 18LTGN
GROUND3 VOLTAGE SENSE
H75AX 16LTGN
SLPR/NO IDLE HVAC BTRY&GND HARN VOLTAGE SENSE (100B)
AUX HVAC-BERGSTROM NO IDLE CONTROLLER (5205)
BATTERY3 VOLTAGE SENSE
H14AC 10RD
A 104-G 12WH
104 12RD
104-G 12WH
CHS MODULE FUEL FIRED HEATER (5219) CH12_19
NO IDLE HVAC BTRY&GND HARN/BTRY INTERCONNECT VOLTAGE SENSE (100P)
B1 NO IDLE HVAC (5001-H4)
5A C1
A H75AR 18LTGN
104 12RD
-
104-G 12WH
+ CHK
AUXILIARY BATTERY BOX EFFECTS
+
DATE
0638 07MAY15
CHANGE
UPDATED DESCRIPTION
REV
E
REFERENCE
92948U
DRAWN
300344 RELEASE NO.
FOR R/D 5205.
Figure 364
364
SLPR CTRL PNL/ NO IDLE ENGINE HEAT (5220) CH12_16
10A INLINE FUSE
74016A
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
07JUL11
PART NO.
AE08058105
SHEET
018
HVAC System – Sleeper with Bergstrom No Idle Power Supply 12V
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.22. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE POWER SUPPLY 12V (CONT.), P. 18A THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
CHAPTER 12 HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE POWER SUPPLY 12V (CONTINUED)
HVAC MODULE/BTRY HARN NO IDLE COMPRESSOR (100X)
C
BATTERY
BATTA 12RD
D BATTB 12RD
BATTERY A GROUND
GRD-C 12WH
B
GRD-D 12WH
H14HA 12RD
D BATTERY2
A08
H14HB 12RD
GROUND1
B07
H75-GBA 12WH
D
C
BATTA 10RD
C
H14HA 12RD
A07
A
GRD-D 10LTGN
BATTERY1
B
SLPR/BTRY HARN NO IDLE HVAC (100A)
BATTB 10RD
OPT 4-WAY CONN (100) LOCATED UNDER SLPR
AUX HVAC-BERGSTROM NO IDLE CONTROLLER (5205)
GRD-C 10LTGN
GROUND
H14HB 12RD
A
A
EYELET (102)
D
-
60A CUBE FUSE
EYELET (101)
EYELET (101) DOUBLE CUBE FUSE HOLDER MTD IN AUXILIARY BATTERY BOX
B(+) 8RD
B(-) 8WH
EYELET (102)
BATTERY MOUNTED IN AUXILIARY BATTERY BOX
B(+) 8RD
C
BATTA 10RD
B
GRD-D 10LTGN
OPT 4-WAY CONN (100) LOCATED UNDER SLPR
B(-) 8WH
H75-GBB 12WH
BATTB 10RD
H75-GBB 12WH
B08
GRD-C 10LTGN
GROUND2
H75-GBA 12WH
B
60A CUBE FUSE
+ CHK
CHANGE
DATE
0638 07MAY15
UPDATED DESCRIPTION
REV
C
REFERENCE
92948U
DRAWN
300344 RELEASE NO.
FOR R/D 5205.
Figure 365
74016A
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
08JUL11
PART NO.
AE08058105
SHEET
18A
HVAC System – Sleeper with Bergstrom No Idle Power Supply 12V (Cont.)
365
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.23. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE FUEL FIRED HEATER, P. 19 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
CHAPTER 12 HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE FUEL FIRED HEATER
H75AL 18LTGN
NO IDLE HEAT POWER SUPPLY 12V (5001-H4) CH12_18
SLEEPER GROUND (5007) CH3_29
H75-GSX 14WH
CHASSIS MODULE FUEL FIRED HEATER (5219)
H75AL 16LTGN
B
H75-GAK 16LTGN
A
AUX HVAC-BERGSTROM NO IDLE CONTROLLER (5205)
FUEL FIRED HEATER
CHK
CHANGE
DATE
0638 07MAY15
A3
UPDATED DESCRIPTION
H75AJ 18LTGN
H75AJA 18LTGN
REV
E
REFERENCE
92948U
DRAWN
300344 RELEASE NO.
FOR R/D 5205.
Figure 366
366
74016A
C
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
08JUL11
PART NO.
AE08058105
SHEET
019
HVAC System – Sleeper with Bergstrom No Idle Fuel Fired Heater
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.24. IDLE MANAGEMENT WITH NO IDLE 12V DC NOT WITH AUTO SEVERE SERVICE LONESTAR, P. 20 CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
IDLE MANAGEMENT W/NO IDLE 12V DC N/ AUTO S/S LONESTAR
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
AUX HVAC-BERGSTORM NO IDLE CONTROLLER (5205)
GROUND ADAPTER (5007)
NO IDLE BERGSTROM (100A)
13 H11-GM 16WH
1
SLEEPER CONTROL PANEL (5134 / 5130)
GROUND
BLOWER SETTING
TEMP SETTING
+12V
TEMP SW UP
10
H75H 18LTGN
9
H75R 18LTGN
7
H75F 18LTGN
11
H75J 18LTGN
TEMP SW DOWN
12
H75K 18LTGN
BLOWER SW UP
13
H75L 18LTGN
BLOWER SW DOWN
PWM DIM INPUT
CHK
H75-GAS 18LTGN
DATE
CHANGE
0638 07MAY15
UPDATED DESCRIPTION
Figure 367
H75AR 18LTGN
B8
C
H75AR 18LTGN
A7
D
H75AR 18LTGN
A8
H75-GA 18LTGN
A2
DISPLAY-
H75AA 18LTGN
B2
BLOWER CONTROL
H75AB 18LTGN
B1
TEMP CONTROL
B7
B11
B12
C7
C8
H75F 18LTGN
A11
H75J 18LTGN
B3
H75K 18LTGN
B4
TEMP SW DOWN
H75L 18LTGN
B5
BLOWER SW UP
H75M 18LTGN
B6
BLOWER SW DOWN
H75N 18LTGN
A12
DISPLAY+
TEMP SW UP
C9
REV
C
REFERENCE
92948U
DRAWN
300422 RELEASE NO.
FOR R/D 5222.
B
H75-GAS 18LTGN
B9
H75N 18LTGN
15
B7
B10
H75M 18LTGN
14
B4
B8
H75-GA 18WH
8
H75AR 18LTGN
GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL (5004)
H75-GSX 14WH
SLPR CTRL PNL NO IDLE HEAT SWITCH HVAC CONTROL (5222) (5200) CH12_021
A
82357E
DIM CTRL TO SLPR
NAME
CIRCUIT DIAGRAM, LONESTAR DATE
16DEC11
PART NO.
AE08058105
SHEET
020
Idle Management with No Idle 12V DC not with Auto Severe Service LoneStar
367
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.25. IDLE MANAGEMENT WITH NO IDLE 12V DC NOT WITH AUTO SEVERE SERVICE LONESTAR (CONT.), P. 21 CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
IDLE MANAGEMENT W/NO IDLE 12V DC N/AUTO S/S LONESTAR
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
CAB / SLEEPER (5000)
J1939 (5930M)
A
H5T(+) 18YL
C
H5T(-) 18GN
NO IDLE CONTROLS (5230) CH12_12 CH12_13
35
H5S(+) 18YL
36
H5S(-) 18GN
29
H75WDB 16LGTN
AUX HVAC - BERGSTORM NO IDLE CONTROLLER (5205)
ENGINE START ALARM(4101) CH7_07
A104AE 18DKBL
BATTERY FEED (1008A) CH12_11 FUSE F11-A (1020) E1 @A75AJB F1 @A75AJC 16LTGN 18LTGN 5A
A14XX 12RD
9
A75AJB 16LTGN
A2
B2
5A FUSE (1018) *A62AA 18DKBL
H5SA(-) 18GN
A5
TERMINATING RESISTOR (1657) CH3_013
A5S(-) 18GN
H75X 18LTGN 34
A6
A5S(+) 18YL
ROOF/TACHOGRAPH (1985) CH04_045 GAUGE CLUSTER #1 (1500) CH8_010
A62A 18DKBL
A4 H14AC 10RD A3
FUSE (5001-H4) A2 B2 H75AX 16LTGN 15A
H75AJB 16LTGN H75AJA 18LTGN
H75-GAS 18LTGN
H75AV 14LTGN
21
A75AJC 18LTGN
31
H5SA(+) 18YL
HEATER CONTROLLED BLOWER MODULE (1230)
ESPAR HEATER CHASSIS MODULE (5219) H75AL 16LTGN
B
H75AJ 18LTGN
C
H75-GAK 16LTGN
A
MAIN SLPR / SLPR CTRL PNL (5130 / 5134) B4
FUSE (5001-H4) C5 B5
H75AP 18LTGN
B1
C1
B3
H75AR 18LTGN FUSE (5001-H4)
5A
25A H62A 18DKBL
A4
B2
B15
H77AF 18LTGN
B14
H77AG 18LTGN
B13
H77NE 18LTGN
B12
H77NF 18LTGN
B1
D4
D5
H75-GAS 18LTGN H75AR 18LTGN H62AS 18DKBL H75AF 18LTGN
SLPR CTRL PNL (5134) CH12_017
H75AG 18LTGN H77NE 18LTGN H77NF 18LTGN
* W/ RUSSIAN PROSTAR ONLY @ W/ 2010 LH FUSE BLOCK
CHK
DATE
CHANGE
0488 02FEB15 UPDATED DESCRIPTION
REV
D
REFERENCE
92948F
DRAWN
300422 RELEASE NO.
FOR R/D 5205.
Figure 368
368
82357E
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
19DEC11
PART NO.
AE08058105
SHEET
021
Idle Management with No Idle 12V DC not with Auto Severe Service LoneStar (Cont.)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.26. IDLE MANAGEMENT WITH NO IDLE 110V AND SLEEPER BOX NO IDLE ISOLATED BATTERY AND GROUND, P. 22 CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
IDLE MANAGEMENT W/NO IDLE 110V & SLPR BOX NO IDLE ISOLATED BTRY AND GND
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
MAX POWER APU HMI (5035)
IP/SLEEPER (5000)
CAB/SLEEPER (5000) CH12_021
H14AC 10RD
H5T(+) 18YL
A
H5S(-) 18GN
H5T(-) 18GN
B
H5MA(-) 18GN
36
H5S(+) 18YL
FUSE (5001) H75AV 14LTGN
H5MA(+) 18YL
35
H77A 20RD
D
MAX POWER APU (5034)
H75AW C5 14LTGN
B5
C
25A H5MB(+) 18YL
1
H5MB(-) 18GN
2
4 BATTERY CHARGER (5036)
3 5
H5SA(+) 18YL
H77NW 16LTGN
H5SA(-) 18GN
A
AUX HVAC - BERGSTORM NO IDLE CONTROLLER (5205)
A5 A6 H77NG 18LTGN SLEEPER CONTROL PANEL(5130)
C12
H77NC 18LTGN
C10
H77NH 18LTGN
NO IDLE HVAC BTRY & GND HARN/BTRY INTERCONNECT VOLTAGE SENSE (100P) CH12_018 NO IDLE HVAC BTRY & GND HARN/BTRY INTERCONNECT VOLTAGE SENSE (100N) CH12_018
DATE
H77NY 18LTGN
H77NA 18LTGN
C11
CHK
H77NB 18LTGN
H77ND 18LTGN
A14
SLPR/NO IDLE HVAC BTRY & GRD HARN VOLTAGE SENSE (100B) 104 12RD
104-G 12WH
CHANGE
0488 03FEB15 UPDATED DESCRIPTION
A
H104 12RD
B
REV
B
Figure 369
A9
H104-G 12WH
REFERENCE
92948F
DRAWN
300422 RELEASE NO.
FOR R/D 5205.
A15
82357E
B9
NAME
CIRCUIT DIAGRAM, LONESTAR DATE
21DEC11
PART NO.
AE08058105
SHEET
022
Idle Management with No Idle 110V and Sleeper Box No Idle Isolated Battery and Ground
369
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.27. SLEEPER BOX WITH NO IDLE 12V DC WITH AUTO SEVERE SERVICE LONESTAR, P. 23 CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SLPR BOX W/NO IDLE 12V DC W/AUTO S/S LONESTAR
NAVISTAR, INC.
AUX HVAC -BERGSTROM NO IDLE CONTROLLER (5205)
SLPR DCTRL PNL/SLPR CTRL PANEL (5134)/(5130) B1
H75AG 18LTGN
B2
H75AF 18LTGN SLPR CTRL PNL (5134) CH12_017
H75HS1 18LTGN
H75HG 18LTGN
B14
H75HR1 18LTGN
H75HF 18LTGN
B15
H77CR1 18LTGN
H77NE 18LTGN
B13
H77CS1 18LTGN
H77NF 18LTGN
B12
D4 H77NE 18LTGN D5 H77NF 18LTGN B4
H75-GAS 18LTGN
H75-GAS 18LTGN
CAB/SLEEPER (5000)
GROUND ADAPTER (5007)
13
H75-GSX 14WH
1
H11-GM 10WH
H75HR 18LTGN
27
H77CR 18LTGN
41
GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL (5004)
CHK
DATE
Figure 370
370
CHANGE
REV
REFERENCE
DRAWN
NAME
RELEASE NO.
DATE
PART NO.
SHEET
Sleeper Box with No Idle 12V DC with Auto Severe Service LoneStar
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.28. HVAC-CONDENSATION MODULE FOR ESPAR AND WEBASTO NO IDLE HEAT, P. 24 CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
HVAC-CONDENSATION MODULE FOR ESPAR AND WEBASTO NO IDLE HEAT
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
FUSE F4-P (1013) @A75F 18LTGN HEATER CONTROLLER BLOWER MODULE (1230)
*
V_ACC
BLOWER FAN CTRL
B2
@A75 12LTGN
A2 @A14FE 12RD
30A
FUSE F6-A (1015) A
C
A75F 18LTGN
A4
A75 12LTGN
A75A 18LTGN
B4
30A
E
A14F 8RD
B2
A75AJC 18LTGN
B
GROUND
BATTERY FEED CH3_01,1A BATTERY FEED CH3_34,34A
I/P SLEEPER (5000)
9
A14AJB 16LTGN
A2
H75WDB 16LTGN
5A FUSE F11-A (1020) @A75AJC E1 F1 18LTGN 5A
#A14 6RD
*A14 4RD
HVAC SYSTEM CH12_3
FUSE F9-6 (1018) HEATER ON SIGNAL
A14FE 12RD
NO IDLE CONTROLS CH12_12,2A,13,14 (5238)
A14AJB 16LTGN
SONIC WELD GROUND SPLICE A11-GKB
A75-GBM 18WH
14WH
@A75-GBM 18WH
9
@A11-GBA 14WH
GROUND (1022) GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
@A11-GKJ 6WH
1
NEG STUD (1005)
LPM
D
HVAC LPM (1220) CH12_03
A75B 18LTGN
@ W/ 2010 LH FUSE BLOCK #DUAL BATTERY FEED W/LOAD SHEDDING *SINGLE BATTERY FEED
*W/ WEBASTO
CHK
-
CHANGE
DATE
-
ADDED EFFECT W/2010
REV
C
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
Figure 371
87136T
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
21MAY12
PART NO.
AE08058105
SHEET
024
HVAC-Condensation Module for ESPAR and WEBASTO No Idle Heat
371
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.29. SLEEPER WIRING WITH NO IDLE DASH SWITCH, P. 25 CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SLPR WIRING W/NO IDLE DASH SWITCH
NAVISTAR, INC.
SLEEPER NO IDLE ENGINE HEAT (1124M)
SLEEPER NO IDLE HEAT & COOL (1946F)
7
A75AR 18LTGN
C
8
A62J 18DKBL
G
9
A75AG 18LTGN
A
A75-GAS 18LTGN
10
D
A75AF 18LTGN A77NE 18LTGN
2B
B E
A77NF 18LTGN
F
SLEEPER NO IDLE COOL (1125M)
A75HB 18LTGN
3 7
A75AT 18LTGN
8
A62AA 18DKBL
7
8
A75HA 18LTGN
10
10
9
2B
CHK
DATE
0488 19MAY14
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92447S
DRAWN
RELEASE NO.
92447S
Figure 372
372
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
14APR14
PART NO.
AE08058105
Sleeper Wiring with No Idle Dash Switch
SHEET
025
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BUNK LIGHTS AND ACCESSORIES (CHAPTER 13) 13.1. READING AND WARDROBE LIGHTS – BUNK, P. 1 CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
READING AND WARDROBE LIGHTS - BUNK
NAVISTAR, INC.
*A14W 6RD
IP / SLEEPER (5000)
E1
F1
A14RD 12RD
A14VA 10RD
1
30A FUSE F2-K (1011)
@A14RD 12RD
C2
D2
@A14VA 10RD
H14CD 18RD
W/ UPPER BUNK LIGHT
W/ UPPER BUNK & WARDROBE LIGHTS
H1-B5
H63U 18DKBL
8
H63-GU 18WH
B
A
H14VAB 16RD
H63U 18DKBL
H63-GU 18WH
H63K 18DKBL
H63K 18DKBL A
H1-C1
T-RAIL (1000/#8000)
9
B
SLEEPER FUSE BOX (5001)
10A
H63U 18DKBL
H63KU 18DKBL
H63-GK 18WH
H1-B1
SLEEPER FUSE BOX (5001) H1-C5
5A
H63SB 18DKBL
W/ WARDROBE LIGHT ONLY
A
B
A
A
A
B LOWER BUNK READING LIGHT (5130)
H63-GU 18WH
WARDROBE CABINET (5109)
H63-GX 18WH
H63-GK 18WH
B
B
UPPER BUNK READING LIGHT (5131)
H11-GSK 10WH
H11-GM 10WH
* N/ LOAD SHEDDING ** W/ LOAD SHEDDING @ W/2010 LH FUSE BLOCK CHK
-
CHANGE
DATE
-
SLEEPER GROUND ADAPTER (5007)
ADDED EFFECT W/2010
REV
C
8
REFERENCE
92715R
1 GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
61802Y
Figure 373
H63-GSD 18WH
A14R 8RD
H14VAA 16RD
FUSE F7-A (1016)
H14VA 10RD
**A14Y 6RD
BATTERY BATTERY FEED FEED CH3_02,02A CH3_02,02A
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058106
SHEET
001
Reading and Wardrobe Lights – Bunk
373
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.2. LUGGAGE COMPARTMENT LIGHTS – BUNK, P. 2 CHAPTER 13 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
LUGGAGE COMPARTMENT LIGHTS - BUNK
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
IP / SLEEPER (5000)
18
H63AW 18DKBL H14VA 10RD
H14VAA 16RD
H2-C5
SLEEPER FUSE BOX (5001)
DOOR SWITCH LEFT (5112-A)
A
10A
DOOR SWITCH RIGHT
H14VAF 16RD
H1-B1
1
A63AW 18DKBL
*A14W 6RD
**A14Y 6RD
BATTERY BATTERY FEED FEED CH3_02, CH3_02,02A 02A
(5114-A)
H63SD 16DKBL
H63SE 16DKBL
(5113-A)
(5115-A) H63SDA 16DKBL
LUGGAGE LIGHT SWITCH (5132-A)
A
H63SC 18DKBL
A
H63SH 18DKBL
H63SEA 16DKBL
H63SF 18DKBL
A
A63-GAK 18WH
A14R 8RD
A OPT WARNING H LIGHT (1510)
A
(5133-A) A @A14RD 12RD
A6
C6
85 87
A11-GAA 14WH
LUGGAGE LIGHT RELAY (5001-H3)
86 A5
LEFT LUGGAGE LIGHT A (5110)
B
H63-GSA 18DKBL
B
H63SJB 18DKBL
H63-GSC 18DKBL H63-GSE 18DKBL
GROUND STUD(1004) (LOCATED AT LEFT SIDEDASH MOUNTED DUAL POST GROUNDPLATE)
H63-GSB 18DKBL
H63SJ 18DKBL
D2
30 C5
H63SJ 18DKBL
H63SJA 18DKBL
A14VA 10RD
B6 87A
C2
@A14VA 10RD
30A
FUSE F2-K (1011)
A14RD 12RD FUSE F7-A (1016)
F1
E1
H63SCA 18DKBL
RIGHT LUGGAGE LIGHT (5111)
A
* N/ LOAD SHEDDING ** W/ LOAD SHEDDING @ W/2010 LH FUSE BLOCK GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL (5004A)
CHK
-
CHANGE
DATE
-
ADDED EFFECT W/2010
REV
E
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
61802Y
Figure 374
374
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058106
Luggage Compartment Lights – Bunk
SHEET
002
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.3. POWER SOURCE – BUNK, P. 3 CHAPTER 13 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
POWER SOURCE - BUNK
NAVISTAR, INC.
A14Y 6RD
W/ LOAD SHEDDING
BATTERY FEED CH3_01,01A
A14W 6RD
BATTERY FEED CH3_03,03A
FUSE F2-F (1011)
@A14NA 12RD N/ LOAD SHEDDING
@A14VB 10RD
F2
E2
FUSE F7-H (1016) A14NA 12RD
B4
30A
A4 A14VB 10RD
A14N 8RD
IP / SLEEPER (5000)
H14VBA 14RD
H14VB 10RD
42
H2-B1
SLEEPER CONTROL PANEL INTERCONNECT (5134/5130)
H86SBA 16LTBL
C
H86-GSA 16WH
B6
#H86-GSA 16WH
H2-C1
H11-GSK 10WH
H11-GSN 10WH
H86-GSC 16WH
A
#H86SBA 16LTBL
H86SB 14LTGN
#H86-GSA 16WH
B5
GROUND STUD IN SLEEPER REAR FACE OF 12V POWER FRONT LEFT SOURCE BUNK PANEL (5005/#5125) (5004)
# W/ LONESTAR @ W/2010 LH FUSE BLOCK
CHK
-
REV
CHANGE
DATE
-
ADDED EFFECT W/2010
D
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
61802Y
Figure 375
15A
A
H86SA 16LTGN
#H86SBA 16LTBL 12V POWER SOURCE (5003)
SLEEPER FUSE BOX (5001)
B
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
PART NO.
11MAR09
SHEET
AE08058106
003
Power Source – Bunk
375
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.4. TELEVISION / REFRIGERATOR WIRING, P. 4 CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
TELEVISION / REFRIGERATOR WIRING
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
FUSE F2-K (1011)
REFRIGERATION WIRING
BATTERY FEED CH3_02,02A
**A14Y 6RD
BATTERY FEED CH3_02,02A
*A14W 6RD
C2
@A14RD 12RD
A14R 8RD
D2
@A14VA 10RD
FUSE F7-A (1016) F1 E1
A14RD 12RD
IP / SLEEPER (5000)
A14VA 10RD
H14CC 18RD
H14VA 10RD
1
30A
H1-B4
REFRIGARATOR FEED (5501)
A
B
SLEEPER FUSE CENTER (5001)
10A
H86AG 18LTGN
6 SLEEPER GROUND ADAPTER (5007)
H86AG 18LTGN
H86-GK 18WH
H1-A4
H12-GK 18WH H86-GK 18WH
1
H11-GM 10WH
GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL) (5004)
TV POWER SOURCE
TV POWER SOURCE (#5012 / #5013)
B
SLEEPER FUSE BOX (5001) H86SBB 16LTGN
H1-B3
H1-C3
BATTERY FEED CH3_02,02A
**A14Y 6RD
BATTERY FEED CH3_02,02A
*A14W 6RD
SLEEPER / IP (5000A)
H14VA 10RD
H14VAD 18RD
10A
1
H86-GSB 16WH
A14R 8RD
FUSE F7-A (1016)
A14VA 10RD
E1
F1
A14RD 12RD
30A
@A14VA 10RD A
B
A
REFRIGERATOR CONNECTION (5500/5501)
FUSE F2-K (1011) @A14RD D2 C2 12RD
H11-GM 16WH
@H86-GSM 16WH
14
1
SLEEPER GROUND ADAPTER (5007)
GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL) (5004)
#5012 : W/ LOW ROOF #5013 : W/ LONG SLEEPER & SKYRISE #5600 : W/ SHORT SLEEPER * N/ LOAD SHEDDING ** W/ LOAD SHEDDING @ W/2010 LH FUSE BLOCK CHK
-
CHANGE
DATE
-
ADDED EFFECT W/2010
REV
D
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
61802Y
Figure 376
376
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058106
Television / Refrigerator Wiring
SHEET
004
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.5. SPEAKER – BUNK, P. 5
Figure 377
Speaker – Bunk
377
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.6. FAN – BUNK, P. 6 CHAPTER 13 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
FAN - BUNK
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
N/ LOAD SHEDDING
B4
FUSE F2-F (1011) @A14NA 12RD
B
A
@A14VB 10RD
A14VB 10RD
T-RAIL (1001)
B
A
H14VB 10RD
H76 18BK
42
H76-G 18WH
F2
A4
H76-G 18WH
E2
30A
IP / SLEEPER (5000)
T-RAIL (1001)
H76 18BK
FUSE F7-H (1016)
A14NA 12RD
A14N 8RD
A14Y 6RD
W/ LOAD SHEDDING
A14W 6RD
BATTERY BATTERY FEED FEED CH3_03,03A CH3_03,03A
SLEEPER GROUND ADAPTER (5007)
SLEEPER FUSE BOX (5001)
12
H2-B4
H14VBD 12RD
H2-A4
H76 18BK
H76-G 18WH
5A
B
BK
A
BK
BUNK FAN (1305)
1 H11-GM 10WH
GROUND STUD(5004) (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL)
GND
FAN SWITCH
LOW
RD
OFF HIGH
M OR
@ W/2010 LH FUSE BLOCK
CHK
-
CHANGE
DATE
-
ADDED EFFECT W/2010
REV
D
DRAWN
REFERENCE
92715R
RELEASE NO.
LH FUSE BLOCK.
91662T
Figure 378
378
NAME
2309953 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
26DEC12
Fan – Bunk
PART NO.
AE08058106
SHEET
006
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.7. SKY RISE LIGHT, P. 7 CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SKY RISE LIGHT
NAVISTAR, INC.
A14N 8RD
FUSE F2-F (1011)
BATTERY FEED CH3_03,03A
@A14NA 12RD
*A14W 6RD
A14NA 12RD
**A14Y 6RD
B4 FUSE F7-H (1016) IP / SLEEPER (5000)
H14VB 10RD
30A
A4
A14VB 10RD
F2
H14VBE 14RD
42
E2
@A14VB 10RD
BATTERY FEED CH3_01,03A
TRAIL (1000)
H2-B6 SLEEPER FUSE BOX 15A (5001) H2-A6
H86M 16LTGN
H63U 16DKBL
10
H63-GU 18WH
9
H86-GJJ 16WH
11
B
H63-GSD 18WH
A H63SB 18DKBL
H86MA 16LTGN
H63K 18DKBL
H63-GK 18WH
8
B
A F
TRAIL (1001)
SLEEPER GROUND 10 ADAPTER (5007)
CHK
DATE
SKY RISE CABINET LIGHT (5134)
H11-GT 14WH
E
CHANGE
0638 14OCT14 ADDED EFFECT W/2010
* N/ LOAD SHEDDING ** W/ LOAD SHEDDING @ W/ 2010 LH FUSE BLOCK
H11-GM 10WH
1 GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL (5004) REV
D
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK.
61802Y
Figure 379
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
SHEET
AE08058106
007
Sky Rise Light
379
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.8. FLAT PANEL TV / DVD PLAYER – BUNK, P. 8 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
FLAT PANEL TV / DVD PLAYER - BUNK
86-GSA 18 LTBL
86SBA 18 LTBL
TV / DVD PLAYER
PART OF TV / DVD ASSY
RCA JACKS
PLUGS INTO BUNK 12V POWER SOURCE SEE CH13 PG 03
PART OF TRIM PANEL ASSY
B
B
012
DATE
CHANGE
07FEB13 ADDED:R/D 5601 FOR
REV
C
REFERENCE
91662T
DRAWN
Figure 380
380
9
H86LSIG 18LTGN A86LSIG 18 LTGN 8
7
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
TV/DVD AUDIO FEED.
10
A86-GS1 18 LTGN
A86-GS2 18 LTGN IP RADIO CONNECTOR (1301) CHK
TV / DVD AUDIO FEED (5602)
C
A86-GSG 18 LTGN
A86RSIG 18 LTGN
A
TV / DVD AUDIO FEED (5601/5603)
C
H86-GSG 18LTGN
H86RSIG 18 LTGN
A
91662T
DATE
26DEC12
PART NO.
AE08058106
Flat Panel TV / DVD Player – Bunk
SHEET
008
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CONNECTOR COMPOSITES (CHAPTER 14) 14.1. CONNECTOR BODY COMPOSITE (1), P. 1 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CAV CIRCUIT GAUGE COLOR BODY CONTROLLER (1) (LOCATED ON LEFT SIDE OF KICK PANEL)
E1
F1
F16
E16
CONNECTOR 3598707C1 BODY LOCK 1618846C1 BODY LOCK 1618847C1
CHK
DATE
0488 20MAY14
CHANGE
ADDED R/D 1. MOVD
REV
C
REFERENCE
92447S
TERMINAL
SEAL/SLEEVE
E1
ATEM1
16
GY
3522073C1
N/A
E2
ATEM2
16
GY
3522073C1
N/A
E3
ATEM3
16
GY
3522073C1
N/A
E4
ATEM4
16
GY
3522073C1
N/A
E5
ATEM5
16
GY
3522073C1
N/A
E6
ATEM6
16
GY
3522073C1
N/A
E7
ATEM7
16
GY
3522073C1
N/A
E8
ATEM8
16
GY
3522073C1
N/A
E9
PLUG
-
-
-
-
E10
PLUG
-
-
-
-
E11
PLUG
-
-
-
-
E12
PLUG
-
-
-
-
E13
PLUG
-
-
-
-
E14
PLUG
-
-
-
-
E15
PLUG
-
-
-
-
E16
PLUG
-
-
-
-
F1
PLUG
-
-
-
-
F2
PLUG
-
-
-
-
F3
PLUG
-
-
-
-
F4
PLUG
-
-
-
-
F5
PLUG
-
-
-
-
F6
PLUG
-
-
-
-
F7
PLUG
-
-
-
-
F8
PLUG
-
-
-
-
F9
PLUG
-
-
-
-
F10
PLUG
-
-
-
-
F11
PLUG
-
-
-
-
F12
PLUG
-
-
-
-
F13
PLUG
-
-
-
-
F14
PLUG
-
-
-
-
F15
PLUG
-
-
-
-
F16
PLUG
-
-
-
-
DRAWN
300422 RELEASE NO.
PREVIOUS R/D'S ON SHEET 01A.
Figure 381
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
SHEET
001
Connector Body Composite (1)
381
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.2. CONNECTOR BODY COMPOSITE (7A), (8A), (9A), (10A), P. 1A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
QUALCOMM DISPLAY RECEPTACLE END (LOCATED ON LEFT SIDE BACK OF DOOR) (7A)
9
CAV
CIR
1
ABLK
22
BK
ASSY
2
ARED
22
RD
ASSY
3
AORN
22
OR
ASSY
4
AYEL
22
YL
ASSY
5
AGRN
22
GN
ASSY
6
ABLU
22
BL
ASSY
7
-
-
-
-
8
AVIO
22
VT
ASSY
9
AGRA
22
GY
ASSY
5
GAUGE COLOR
TERMINAL
1
6
CONNECTOR 3594066C92
QUALCOMM DISPLAY PLUG END (LOCATED IN LEFT SIDE B PILLAR) (8A)
6
CAV
CIR
1
ABLK
22
BK
ASSY
2
ARED
22
RD
ASSY
3
AORN
22
OR
ASSY
4
AYEL
22
YL
ASSY
5
AGRN
22
GN
ASSY
6
ABLU
22
BL
ASSY
7
-
-
-
-
8
AVIO
22
VT
ASSY
9
AGRA
22
GY
ASSY
1
5
9
GAUGE COLOR
TERMINAL
CONNECTOR 3594066C9X
QUALCOMM OMNIVISION CDU EXTENSION (LOCATED IN LEFT BACK PANEL (DAY CAB))) (9A)
CAV
CIR
1
AORN
24
OR
ASSY
2
AORN2
24
OR
ASSY
3
ABLU
24
BL
ASSY
4
ABLU2
24
BL
ASSY
5
ABLK
22
BK
ASSY
6
ARED
22
RD
ASSY
3 2
4 5
6
1
GAUGE COLOR TERMINAL
CONNECTOR 3668104C91
QUALCOMM OMNIVISION CDU EXTENSION (LOCATED IN LEFT BACK PANEL (DAYCAB)) (10A) CAV
CIR
1
AORN
24
OR
ASSY
2
AORN2
24
OR
ASSY
3
ABLU
24
BL
ASSY
4
ABLU2
24
BL
ASSY
5
ABLK
22
BK
ASSY
6
ARED
22
RD
ASSY
3 4
2 1
6
5
GAUGE COLOR TERMINAL
CONNECTOR 3668104C9X CHK
DATE
0488 20MAY14
CHANGE
REV
INITIAL RELEASE.
A
REFERENCE
92447S
DRAWN
310615 RELEASE NO.
92447S
Figure 382
382
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAY14
PART NO.
AE08058107
Connector Body Composite (7A), (8A), (9A), (10A)
SHEET
01A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.3. CONNECTOR BODY COMPOSITE (10F), (11A), (12A), (13A), (14A), P. 2 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM CHAPTER
14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
AUXILARY POWER (10F) (LOCATED IN INSTRUMENT PANEL CENTER) (JUMPER HARNESS)
B
A
GAUGE COLOR
TERMINAL
CAV
CIR
A
A86M
16
LTGN
1661214C2
A*
A86N
14
LTGN
1661214C2
B
A86-GA
16
WH
1661214C2
B*
A86-GB
14
WH
1661214C2
* W/ 2 POST & CIGAR ONLY CONNECTOR 1661197C1 QUALCOMM OMNIVISION CDU EXTENSION (LOCATED IN LEFT BACK PANEL (DAYCAB)) (11A)
3 4
2 1
6
5
GAUGE COLOR
TERMINAL
CAV
CIR
1
AORN
24
OR
ASSY
2
AORN2
24
OR
ASSY
3
ABLU
24
BL
ASSY
4
ABLU2
24
BL
ASSY
5
ABLK
22
BK
ASSY
6
ARED
22
RD
ASSY
CONNECTOR 3668104C91
QUALCOMM OMNIVISION CDU EXTENSION (LOCATED IN LEFT BACK PANEL (DAYCAB)) (12A)
3 4
2 1
6
5
GAUGE COLOR
TERMINAL
CAV
CIR
1
AORN
24
OR
ASSY
2
AORN2
24
OR
ASSY
3
ABLU
24
BL
ASSY
4
ABLU2
24
BL
ASSY
5
ABLK
22
BK
ASSY
6
ARED
22
RD
ASSY
CONNECTOR 3668104C9X QUALCOMM DISPLAY RECEPTACLE END (13A) (LOCATED IN LEFT BACK PANEL (DAYCAB))
9
TERMINAL
CIR
1
-
-
-
-
2
ABLK
22
BK
ASSY
3
ABLU
22
BL
ASSY
4
-
-
-
-
5
ARED
22
RD
ASSY
6
AGRN
22
GN
ASSY
7
AYEL
22
YL
ASSY
8
-
-
-
-
9
AVIO
22
VT
ASSY
5
1
6
GAUGE COLOR
CAV
CONNECTOR 3679731C91 QUALCOMM DISPLAY PLUG END (14A) (LOCATED IN LEFT BACK PANEL (DAYCAB))
CIR
1
-
-
-
-
2
ABLU
22
BL
ASSY
3
ABLK
22
BK
ASSY
4
-
-
-
-
5
ARED
22
RD
ASSY
6
AGRN
22
GN
ASSY
7
AYEL
22
YL
ASSY
8
-
-
-
-
9
AVIO
22
VT
ASSY
5
1
9
6
CONNECTOR 3679731C9X
CHK
-
CHANGE
DATE
-
TITLE WAS CIRCUIT
REV
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
Figure 383
GAUGE COLOR TERMINAL
CAV
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
SHEET
002
Connector Body Composite (10F), (11A), (12A), (13A), (14A)
383
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.4. CONNECTOR BODY COMPOSITE (15B), (16B), P. 2A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
TAKATA LDW ROOF CONN (15B) (LOCATED IN INSTRUMENT PANEL CENTER)
H G F E
A B C D
CONNECTOR 3515763C1 BODY LOCK 3515765C1 CAV
CIR
A
A67EN
GAUGE COLOR 16
TN
1661262C1
TERMINAL
B
A67NA
16
TN
1661262C1
C
A13COG
16
PK
1661262C1
D
A11COG
18
WH
1661262C1
E
A56A2
16
OR
1661262C1
F*
A57A2
16
OR
1661262C1
F#
A57A3
16
OR
1661262C1
G
A67COG
18
WH
1661262C1
H
-
-
-
-
BENDIX LDW ROOF CONN (16B) (LOCATED IN INSTRUMENT PANEL CENTER)
E D C B A
F G H J K
CONNECTOR 3540613C1 BODY LOCK 3540615C1 CAV A
CIRCUIT GAUGE COLOR
TERMINAL
A67EN
16
TN
1661262C1
A67NA
16
PL
1661262C1
B&
A67NA
16
TN
1661262C1
C
A13COG
16
PK
1661262C1
D
A11COG
18
WH
1661262C1
E
A56A2
16
OR
1661262C1
E&
A5DA(-)
18
GN
1661262C1
F
A57A4
16
OR
1661262C1
F&
A57A2
16
OR
1661262C1
F&
A5DA(+)
18
YL
1661262C1
G
A67COG
18
GY
1661262C1
H
A14CSB
16
RD
1661262C1
J
A5CA(-)
18
GN
1661262C1
K
A5CA(+)
18
YL
1661262C1
B
* W/ TURN SIGNAL W/ MIRROR SIGNAL & SAFETRACK # W/ TAKATA LANE DEPART, TURN SIGNAL & W/ 2010 LH, GEN 4, VCM
CHK
DATE
CHANGE
REV
0488 18AUG15 REVISED AND REDRAWN.
D
REFERENCE
93248T
DRAWN
300371 RELEASE NO.
72376Z
Figure 384
384
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
20AUG10
PART NO.
AE08058107
Connector Body Composite (15B), (16B)
SHEET
02A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.5. CONNECTOR BODY COMPOSITE (100A), (100B), (113F1), (113M1), (166M), (344), P. 3 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
NO IDLE BERGSTORM (100A)
NO IDLE ISOLATED (100B)
(LOCATED UNDER BUNKRIGHT SIDE)
(LOCATED UNDER BUNKRIGHT SIDE)
A
A
B C D
B
CONNECTOR 1661205C1
GAUGE COLOR
CAV
CIR
A
H75-GBA
12
WH
1661233C1
B
H75-GBB
12
WH
1661233C1
C
H14HA
12
RD
1661233C1
D
H14HB
12
RD
1661233C1
2031520C1 CONN 2033927C1 LOCK
TERMINAL
CAV
CIR
TERMINAL
SEAL/SLLEVE
A
H104
12
RD
2025422C1
2025428C1
B
H104-G
12
WH
2025422C1
2025428C1
GROUND (113F1) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
GAUGE COLOR
GROUND (113M1) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
CONNECTOR 3517441C1 CONNECTOR 3517817C1 CAV CIRCUIT GAUGE COLOR A
R11-GW
WH
8
TERMINAL
CAV CIRCUIT GAUGE COLOR
3517818C1
A
R11-GW
8
WH
TERMINAL 3517439C1
BENDIX SAFETY DIRECT (166M)
CB SPEAKER (344) (LOCATED IN INSTRUMENT PNL BY DRIVER)
A B C
A
CONNECTOR 1661889C1 LOCK P.N 1661890C1
B CONNECTOR 1661196C1
GAUGE COLOR
CAV
CIR
A
D11COG1
18
B
D232-TX
C
D232-RX
CHK
DATE
TERMINAL
WH
1661261C1
CAV
CIR
20
YL
3544254C1
A
A86H
18
LTGN
1661208C1
20
LTGN
3544254C1
B
A86J
18
LTGN
1661208C1
CHANGE
0488 14AUG15 ADDED R/D 166M.
REV
D
REFERENCE
93156B
DRAWN
300422 RELEASE NO.
61802Y
Figure 385
GAUGE COLOR
TERMINAL
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
29APR09
PART NO.
AE08058107
SHEET
003
Connector Body Composite (100A), (100B), (113F1), (113M1), (166M), (344)
385
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.6. CONNECTOR BODY COMPOSITE (345), (346F), (347F), (348F), (349F), (512), P. 3A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
SUNSHADE (345) (LOCATED IN ROOF WIRING FRONT W/ SUNSHADE)
A
A
B
B
CONNECTOR 1661260C1 BODY LOCK 1661264C1
GAUGE COLOR
CONNECTOR 1661259C1 BODY LOCK 1661263C1
CAV
CIR
TERMINAL
CAV
CIR
A
D58T
18
BN
1661262C1
A
C58A
18
BK
1661261C1
B
D58-GL
18
WH
1661262C1
B
C58-GA
18
WH
1661261C1
GAUGE COLOR
RH SPEAKER CABLE ASSY (347F)
LH SPEAKER CABLE ASSY (346F)
A
A
B
B
CONNECTOR 1661197C1
CONNECTOR 1661197C1
GAUGE COLOR
CAV
CIR
A
GREENL
20
B
YELLOWL
18
TERMINAL
CIR
A
GREENR
20
B
YELLOWR
18
LT GN 3539945C1
YL
GAUGE COLOR
CAV
1661212C1
LH SPEAKER (348F)
GREENL
20
B
YELLOWL
18
A
B
B
TERMINAL
F
A
E
B
D
C
GREENR
20
B
YELLOWR
18
CHANGE
REV
B
Figure 386
386
YL
GAUGE COLOR
1661212C1
CAV
CIR
A
C63
18
DKBL
1661208C1
B
C63-GSF
18
DKBL
1661208C1
C
C63HB
18
DKBL
1661208C1
D*
C62B
18
DKBL
1661208C1
D#
C62A
18
DKBL
1661208C1
E
-
-
-
-
F
C62-GSA
18
DKBL
1661208C1
REFERENCE
93156B
TERMINAL
DRAWN
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
348F&349F.
TERMINAL
LT GN 3539945C1
* W/ ACCENT LIGHT ON / OFF # W/ DOME LIGHT ON / OFF
CONNECTOR 16611200C1
DATE
CIR
A
1661212C1
0488 14AUG15 ADDED R/D 346F,347F,
GAUGE COLOR
CAV
LT GN 3539945C1
YL
1661212C1
CONNECTOR 1661197C1
ACCENT LIGHT DIMMER (512) (LOCATED ON SLEEPER CONTROL PANEL)
CHK
YL
A
GAUGE COLOR
CIR
A
TERMINAL
LT GN 3539945C1
RH SPEAKER (349F)
CONNECTOR 1661197C1 CAV
TERMINAL
92447S
DATE
21FEB14
PART NO.
AE08058107
SHEET
03A
Connector Body Composite (345), (346F), (347F), (348F), (349F), (512)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.7. CONNECTOR BODY COMPOSITE (608), (670), P. 4 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
UPSTREAM NOX SENSOR (608) (LOCATED IN ENGINE)
W/ 2010 SCR 13L ENGINE
CAVITY CIRCUIT GAUGE COLOR 3
1
4
2
TERMINAL
SEAL/SLEEVE
1
K95E
18
TN
3992815C1
3532128C1
2
K5D(-)
18
GN
3992815C1
3532128C1
3
K5D(+)
18
YL
3992815C1
3532128C1
4
K95-GB
18
TN
3992815C1
3532128C1
CONNECTOR 3993814C1
AFTERTREATMENT HARNESS INTERCONNECT (670) (LOCATED IN ENGINE)
1
6
7
12
CONNECTOR 3957650C1
AFTERTREATMENT HARNESS INTERCONNECT (670) (LOCATED IN ENGINE)
GAUGE COLOR
CAV
CIRC
1
5(+)
18
YL
3709927C1
TERMINAL
1*
5A(+)
18
YL
3709927C1
2
5(-)
18
GN
3709927C1
2*
5A(-)
18
GN
3709927C1
3
10
16
WH
3709927C1
3*
95-GA
16
WH
3709927C1
4
13
16
PK
3709927C1
4*
95HA
16PK
PK
3709927C1
5
5A(+)
18
YL
3709927C1
5*
5D(+)
18
YL
3709927C1
6
5A(-)
18
GN
3709927C1
6*
5D(-)
18
GN
3709927C1
7
9
18
GY
3709927C1
7*
95E
18
GY
3709927C1
8
95
18
TN
3709927C1
8*
95D
18
TN
3709927C1
9
95A
18
TN
3709927C1
9*
95C
18
TN
3709927C1
10
6
18
GY
3709927C1
10*
95B
18
GY
3709927C1
11
95(+)
18
TN
3709927C1
11*
95A
18
TN
3709927C1
12
95(-)
18
TN
3709927C1
12*
95F
18
TN
3709927C1
* SS SWITCH BACK EXHAUST
6 12
1 7
NOX SENSOR (670) (LOCATED IN ENGINE)
CONNECTOR 3959006C1
CHK
1 TERMINAL
2
YL
3686945C1
3
18
GN
3686945C1
4
16
TN
3686946C1
95EB
16
TN
3686946C1
5(+)
18
YL
3686945C1
6
5(-)
18
GN
3686945C1
7
95O
20
TN
3686945C1
8
95P
20
TN
3686945C1
9
95Q
20
TN
3686945C1
10
95R
20
TN
11
95S
20
12
95T
20
GAUGE COLOR
CAV
CIRC
1
5B(+)
18
2
5B(-)
3
95-GE
4 5
DATE
CONNECTOR 3709600C1 W/ EURO IV ISX ENG
GAUGE COLOR
CAV
CIR
TERMINAL
SEAL\SLEEVE
1
K5N(+)
20
YL
3509874C1
3532128C1
3686945C1
2
K5N(-)
20
GN
3509874C1
3532128C1
TN
3686945C1
3
K10-GN
16
WH
3559035C1
3509903C1
TN
3686945C1
4
K14E
16
RD
3559035C1
3509903C1
CHANGE
0488 09SEP15 REVISED AND REDRAWN.
REV
F
REFERENCE
93248U
DRAWN
2309953 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
91662T
Figure 387
NAME
DATE
21DEC12
PART NO.
AE08058107
SHEET
004
Connector Body Composite (608), (670)
387
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.8. CONNECTOR BODY COMPOSITE (670A), (670B), (670C), P. 4A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE- MATING VIEW SHOWN
NAVISTAR, INC.
AFTER TREATMENT CONNECTOR (670A) (LOCATED IN ENGINE)
6
1 7
12
CONNECTOR 3959006C1
AFTER TREATMENT CONNECTOR (670B) (LOCATED IN ENGINE)
7
CAV
CIRC
1
K5(+)
18
YL
3686943C1
2
K5(-)
18
GN
3686943C1
3
K10-GM
16
WH
3686944C1
4
K13
16
PK
3686944C1
5
K5A(+)
18
YL
3686943C1
6
K5A(-)
18
GN
3686943C1
7
K9
18
TN
3686943C1
8
K95
20
TN
3686943C1
9
K95A
20
TN
3686943C1
10
KA6
18
VT
3686943C1
11
K95(+)
20
TN
3686943C1
12
K95(-)
20
TN
3686943C1
TERMINAL
CAVITY CIRCUIT GAUGE COLOR 1
6
12
GAUGE COLOR
1
TERMINAL
K5(+)
20
YL
1651988C1
2
K5(-)
20
GN
1651988C1
3
K10-GM
16
WH
1651988C1
4
KL13
16
PK
1651988C1
5
K5A(+)
20
YL
1651988C1
6
K5A(-)
20
GN
1651988C1
7
K9
20
TN
1651988C1
8
K95
20
TN
1651988C1
9
K95A
20
TN
1651988C1
10
K6
20
VT
1651988C1
11
K95(+)
20
TN
1651988C1
12
K95(-)
20
TN
1651988C1
CONNECTOR 3601924C1
AFTER TREATMENT CONNECTOR (670C) (LOCATED IN ENGINE)
6 12
CAVITY CIRCUIT GAUGE COLOR 1
1 7
CONNECTOR 3959006C1
CHK
CHANGE
DATE
REV
0488 09SEP15 MOVED R/D 671 IN
C
REFERENCE
93248U
20
YL
3686945C1
2
K5(-)
20
GN
3686945C1
3
K10-GM
16
WH
3686946C1
4
K13
16
PK
3686946C1
5
K5A(+)
20
YL
3686945C1
6
K5A(-)
20
GN
3686945C1
7
K9
20
TN
3686945C1
8
K95
20
TN
3686945C1
9
K95A
20
TN
3686945C1
10
K6
20
VT
3686945C1
11
K95(+)
20
TN
3686945C1
12
K95(-)
20
TN
3686945C1
DRAWN
Figure 388
388
NAME
MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
SHEET 04B.
TERMINAL
K5(+)
91662T
DATE
21DEC12
PART NO.
AE08058107
Connector Body Composite (670A), (670B), (670C)
SHEET
04A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.9. CONNECTOR BODY COMPOSITE (671), (672), (673), P. 4B CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
DPF SENSOR TABLE (672) (LOCATED IN ENGINE)
SCR SENSOR TABLE (671) (LOCATED IN ENGINE)
6
7
1
4
5
1
8
CONNECTOR 3989894C1 CONNECTOR BODY LOCK 3539144C1
12
CONNECTOR 3989896C1 CONNECTOR BODY LOCK 3553460C1
CAVITY CIRCUIT GAUGE COLOR
CAVITY CIRCUIT GAUGE COLOR
TERMINAL
1
PLUG
-
-
3527276C1
2
PLUG
-
-
3527276C1
3
PLUG
-
-
3527276C1
4
PLUG
-
-
3527276C1
5
PLUG
-
-
3527276C1
6
PLUG
-
-
3527276C1
7
5B(+)
18
YL
3989895C1
7*
5C(+)
18
YL
3989895C1
8
5B(-)
18
GN
3989895C1
8*
5C(-)
18
GN
3989895C1
9
10A
16
WH
3989849C1
9*
95-GB
16
WH
3989849C1
10
13A
16
PK
3989849C1
10*
95HB
16
PK
3989849C1
11
5(+)
18
YL
3989895C1
11*
5A(+)
18
YL
3989895C1
12
5(-)
18
GN
3989895C1
12*
5A(-)
18
GN
3989895C1
TERMINAL
1
5C(+)
18
YL
3989895C1
1*
5B(+)
18
YL
3989895C1
2
5C(-)
18
GN
3989895C1
2*
5B(-)
18
GN
3989895C1
3
10B
18
WH
3989895C1
3*
95-GC
18
WH
3989895C1
4
13B
18
PK
3989895C1
4*
95H
18
PK
3989895C1
5
9
18
GY
3989895C1
5*
95E
18
GY
3989895C1
6
95
18
TN
3989895C1
6*
95D
18
TN
3989895C1
7
95A
18
TN
3989895C1
7*
95C
18
TN
3989895C1
8
6
18
GY
3989895C1
8*
95B
18
GY
3989895C1
DEF DOSER (673)(LOCATED IN ENGINE)
CAVITY CIRCUIT GAUGE COLOR
TERMINAL
SEAL/SLEEVE
95(+)
18
TN
3689960C1
3623615C1
1*
95A
18
TN
3689960C1
3623615C1
2
95(-)
18
TN
3689960C1
3623615C1
2*
95F
18
TN
3689960C1
3623615C1
1
1
2
CONNECTOR 3690364C1
* SS SWITCH BACK EXHAUST
CHK
DATE
REV
CHANGE
0488 09SEP15 REVISED AND REDRAWN.
D
REFERENCE
93248U
DRAWN
RELEASE NO.
91662T
Figure 389
NAME
MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
21DEC12
PART NO.
SHEET
AE08058107
04B
Connector Body Composite (671), (672), (673)
389
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.10. CONNECTOR BODY COMPOSITE (674), P. 4C CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
DEF HARNESS INTERCONNECT (674) (LOCATED IN ENGINE)
DEF HARNESS INTERCONNECT (674) (LOCATED IN ENGINE)
1
10
20
11
CONNECTOR 3990231C1
CONNECTOR 3990222C1 LOCATOR CLAMP 3989985C1
CAV CIRCUIT GAUGE COLOR
TERMINAL
1
K95H
18
TN
3686945C1
TERMINAL
2
K95I
18
TN
3686945C1
1
95H
20
TN
3709927C1
3
K95J
18
TN
3686945C1
2
95I
20
TN
3709927C1
4
K95K
18
TN
3686945C1
3
95J
20
TN
3709927C1
5
K95L
18
TN
3686945C1
4
95K
18
TN
3709927C1
6
K95M
18
TN
3686945C1
5
95L
20
TN
3709927C1
7
K95N
18
TN
3686945C1
6
95M
20
TN
3709927C1
8
K95G
18
TN
3686945C1
7
95N
20
TN
3709927C1
9
K95F
18
TN
3686945C1
8
95G
20
TN
3709927C1
10
K13B
18
PK
3686945C1
9
95F
20
TN
3709927C1
11
PLUG
-
-
3833742C1
10
13B
18
PK
3709927C1
12
K95AK3
16
TN
3686946C1
11
PLUG
-
-
-
13
K95AK4
16
TN
3686946C1
12
95AK3
16
TN
3709927C1
14
PLUG
-
-
3833742C1
13
95AK4
16
TN
3709927C1
15
PLUG
-
-
3833742C1
14
PLUG
-
-
-
16* K5TB(-)
18
GN
3686945C1
15
PLUG
-
-
-
16#
K5C108
18
16
5A(-)
18
GN
3709927C1
16&
K5C108
18
GN
3686945C1
17
5A(+)
18
YL
3709927C1
16%
K5A108
18
GN
3686945C1
18
5(-)
18
YL
3709927C1
17* K5TB(+)
18
YL
3686945C1
19
5(+)
18
YL
3709927C1
17#
K5C128
18
YL
3686945C1
20
95E
18
TN
3709927C1
17%
K5A128
18
YL
3686945C1
18
K5(-)
18
GN
3686945C1
19
K5(+)
18
YL
3686945C1
20
K95E
18
TN
3686945C1
CAVITY CIRCUIT GAUGE COLOR
LT GN 3686945C1
*W/AUTOSHIFT GEN3 TRANSMISSION & PUSHBUTTON SHIFTER #W/ALLISON GEN4 3000/3500 TRANSMISSION &W/ALLISON GEN4 4000/4500 TRANSMISSION IN CAB %W/ALLISON TC 10 TRANSMISSION
CHK
DATE
CHANGE
0488 09SEP15 ADDED R/D 674, MVD
REV
D
REFERENCE
93248U
DRAWN
RELEASE NO.
PREVIOUS R/D'S ON CH14_04D.
Figure 390
390
NAME
MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR
91662T
DATE
21DEC12
PART NO.
AE08058107
Connector Body Composite (674)
SHEET
04C
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.11. CONNECTOR BODY COMPOSITE (674), (674A), (674D), P. 4D CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
DEF TANK HARNESS CONNECTOR (674)
DEF HARNESS INTERCONNECT (674)
7
12
6
1
CONNECTOR 3755931C1 LOCATOR CLAMP 3755836C1 CAV CIRCUIT GAUGE COLOR
TERMINAL
1
10
16
WH
1651987C1
2
95-GBD
16
TN
1651987C1
3
95R
16
TN
1651987C1
4
95-G
16
TN
1651987C1
5
14D
16
RD
1651987C1
6
14
16
RD
1651987C1
7
14BC
16
RD
1651987C1
8
13
16
PK
1651987C1
9
5(-)
18
GN
1651987C1
10
5(+)
18
YL
1651987C1
11
14A
16
RD
1651987C1
12
14BE
16
RD
1651987C1
7
6
12
1
CONNECTOR 3601923C1 BODY LOCK 3601925C1
CAVITY CIRCUIT GAUGE COLOR
W/EURO IV ISX ENG
TERMINAL
1
K10-GL
16
WH
3572625C1
2
K95AH
20
TN
3755839C1
3
K95AF
20
TN
3755839C1
4
K10-GD
16
WH
3572625C1
5
K14D
16
RD
3572625C1
6
K14
16
RD
3572625C1
7
K14E
16
RD
3572625C1
8
K13D
16
PK
3572625C1
9
K5(-)
20
GN
1651988C1
10
K5(+)
20
YL
1651988C1
11
K14A
16
RD
3572625C1
12
K95L
18
PK
3572625C1
DEF TANK HARNESS CONNECTOR (674A) (LOCATED IN ENGINE)
W/EURO IV ISX ENG
PRO DEUTSCH DEF TANK HARNESS CONNECTOR (674D) (LOCATED IN ENGINE)
7
6
12
1
CONNECTOR 3990231C1 CAV CIRCUIT GAUGE COLOR
CHK
DATE
TERMINAL
1
K95D
20
TN
3686945C1
2
K95E
20
TN
3686945C1
3
K95F
20
TN
3686945C1
4
K10-GL
16
WH
3686946C1
5
K95G
20
TN
3686945C1
6
K95-GBD
16
TN
3686946C1
7
K95H
20
TN
3686945C1
8
K95J
16
VT
3686946C1
9
K95K
20
TN
3686945C1
10
K95A1
20
TN
3686945C1
11
K95M
16
TN
3686946C1
12
K95B
20
TN
3686945C1
13
K95C
20
TN
3686945C1
14
KJ14
16
RD
3686946C1
15
K13A
16
PK
3686946C1
16
K13D
16
PK
3686946C1
17
K95-GA
20
TN
3686945C1
18
K5(-)
20
GN
3686945C1
19
K5(+)
20
YL
3686945C1
20
K14A
16
RD
3686946C1
CHANGE
0488 09SEP15 ADDED R/D 674.
REV
D
REFERENCE
93248U
CONNECTOR 3601923C1
CAVITY CIRCUIT GAUGE COLOR
DRAWN
K95D
20
TN
1651969C1
2
K95E
20
TN
1651969C1
3
K95F
20
TN
1651969C1
4
K10-GL
16
WH
1651969C1
5
K95G
20
TN
1651969C1
6
K95-GBD
16
TN
1680205C1
7
K95H
20
TN
1651969C1
8
K95J
16
VT
1651969C1
9
K95K
20
TN
1651969C1
10
K95A1
20
TN
1651969C1
11
K95M
16
TN
1651969C1
12
K95B
20
TN
1651969C1
NAME
MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
91662T
Figure 391
TERMINAL
1
DATE
21DEC12
PART NO.
AE08058107
SHEET
04D
Connector Body Composite (674), (674A), (674D)
391
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.12. CONNECTOR BODY COMPOSITE (674E), (674F), (674G), P. 4E CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
DEF TANK HARNESS CONNECTOR (674E) (LOCATED IN ENGINE)
7
CAVITY CIRCUIT GAUGE COLOR
6
12
1
TERMINAL
1
K95D
20
TN
1651988C1
2
K95E
20
TN
1651988C1
3
K95F
20
TN
1651988C1
4
K10-GL
16
WH
1651988C1
5
K95-G
20
TN
1651988C1
6
K95-GBD
16
TN
1651988C1
7
K95H
20
TN
1651988C1
8
K95J
16
VT
1651988C1
9
K95K
20
TN
1651988C1
10
K95A1
20
TN
1651988C1
11
K95M
16
TN
1651988C1
12
K95B
20
TN
1651988C1
CONNECTOR 3601923C1
DEF TANK HARNESS CONNECTOR (674F) (LOCATED IN ENGINE)
CAVITY CIRCUIT GAUGE COLOR 1
TERMINAL
K95C
20
TN
1651988C1
2
K14
16
RD
1651988C1
3
K13A
16
PK
1651988C1
4
K13D
16
PK
1651988C1
5
K95-GA
20
TN
1651988C1
6
KL5(-)
20
GN
1651988C1
7
KL5(+)
20
YL
1651988C1
8
KL14A
16
RD
1651988C1
CONNECTOR 3755935C1
DEF TANK HARNESS CONNECTOR (674G) (LOCATED IN ENGINE)
CAVITY CIRCUIT GAUGE COLOR 1
TERMINAL
K95C
20
TN
1651969C1
2
K14
16
RD
1651969C1
3
K13A
16
PK
1651969C1
4
K13D
16
PK
1651969C1
5
K95-GA
20
TN
1651969C1
6
K5(-)
20
GN
1651969C1
7
K5(+)
20
YL
1651969C1
8
K14A
16
RD
1651969C1
CONNECTOR 3755935C1
DATE
CHK
-
-
REV
CHANGE
ADDED R/D 674E,674F & C
REFERENCE
92447S
DRAWN
RELEASE NO.
674G.MVD PREVIOUS R/D'S.
Figure 392
392
NAME
MJV0088 CIRCUIT DIAGRAM, PROSTAR
91662T
DATE
21DEC12
PART NO.
AE08058107
Connector Body Composite (674E), (674F), (674G)
SHEET
04E
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.13. CONNECTOR BODY COMPOSITE (675), (676), (677), (678), P. 4F CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE- MATING VIEW SHOWN
NAVISTAR, INC.
BACKFLOW HEATER LINE (675) (LOCATED IN ENGINE)
1
SUCTION HEATER LINE (677) (LOCATED IN ENGINE)
2
1
CONNECTOR 3854665C91
CAVITY CIRCUIT GAUGE COLOR
2
CONNECTOR 3854645C91
CAVITY CIRCUIT GAUGE COLOR
TERMINAL
TERMINAL
1
95AA
16
TN
1680205C1
1
95CA
16
TN
1680205C1
1*
95AC
18
TN
1680205C1
1*
95AE
18
TN
1680205C1
1%
95A
16
TN
1680205C1
1%
95C
16
TN
1680205C1
2
95-GA
16
TN
1680205C1
2
95-GC
16
TN
1680205C1
1680205C1
2*
95A1
16
TN
1680205C1
1680205C1
2%
95-GC
16
TN
1680205C1
2*
95AG
2%
16
95-GA
TN
16
TN
* W/ 2010 SCR 13L ENG % W/ EURO IV ISX ENGINE
* W/ 2010 SCR 13L ENG % W/ EURO IV ISX ENGINE
TANK SENSOR TEMP/ LEVEL (678) (LOCATED IN ENGINE)
4
1
3
2
PRESSURE HEATER LINE (676) (LOCATED IN ENGINE) CONNECTOR 3991593C1
1
2
BODY LOCK 3545579C1
CONNECTOR 3854666C91 CAVITY CIRCUIT GAUGE COLOR
CAVITY CIRCUIT GAUGE COLOR
TERMINAL
1
5A(-)
18
GN
3572625C1
1*
5BA(-)
18
GN
3572625C1
1%
5A(-)
18
GN
3572625C1
TERMINAL
2
5A(+)
18
YL
3572625C1
1
95BA
16
TN
1680205C1
2*
5BA(+)
18
YL
3572625C1
1*
95AD
18
TN
1680205C1
2%
5A(+)
18
YL
3572625C1
2
95-GB
16
TN
1680205C1
3
10B
16
WH
3572625C1
2*
95AH
16
TN
1680205C1
3*
95-GD
16
TN
3572625C1
3%
10GB
16
WH
3572625C1
4
13A
16
PK
3572625C1
4*
95EA
16
TN
3572625C1
4%
13AB
16
PK
3572625C1
* W/ 2010 SCR 13L ENG
* W/ 2010 SCR 13L ENG % W/ EURO IV ISX ENGINE
CHK
CHANGE
DATE
0488 20MAY14
REV
ADDED R/D'S R/D 675, 675,676, 676,
C B
REFERENCE
92447S
DRAWN
RELEASE NO.
677 & 677 & 678.MOVD 678. MVD R/D R/D 679. 679.
Figure 393
NAME
MJV0088 CIRCUIT DIAGRAM, PROSTAR 91662T
DATE
21DEC12
PART NO.
AE08058107
SHEET
04F
Connector Body Composite (675), (676), (677), (678)
393
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.14. CONNECTOR BODY COMPOSITE (679), P. 4G CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE- MATING VIEW SHOWN
NAVISTAR, INC.
CAV
CIR
TERMINAL
SEAL/SLEEVE
A1*
95TA
16
TN
2033819C1
1652325C1
A1*
95AU
10
TN
1687847C1
0589390C1
A2*
95RA
16
TN
2033819C1
1652325C1
A2*
95AT
20
TN
2033819C1
3517771C1
A3
95TB
16
TN
2033819C1
1652325C1
A4
95RB
16
TN
2033819C1
1652325C1
A5
95TC
16
TN
2033819C1
1652325C1
A6
95RC
16
TN
2033819C1
1652325C1
A7
95PB
16
TN
2033819C1
1652325C1
A7
95AV
10
TN
1687847C1
0589390C1
A8*
95PA
16
TN
2033819C1
1652325C1
A8*
95AS
18
TN
2033819C1
3517771C1
A9*
14C
16
RD
2033819C1
1652325C1
A9*
95DA
10
TN
1687847C1
0589390C1
A10*
10C
16
WH
2033819C1
1652325C1
A10*
13BB
18
PK
2033819C1
3517771C1
A11
PLUG
-
-
0587579C1
-
A12
PLUG
-
-
0587579C1
-
B1*
95-GBA
16
TN
2033819C1
1652325C1
3
B1*
95AY
20
TN
2033819C1
3517771C1
2
B2*
95AB
16
TN
2033819C1
1652325C1
B2*
95AF
16
TN
2033819C1
1652325C1
B3
95-GBB
16
TN
2033819C1
1652325C1
B4
95BB
16
TN
2033819C1
1652325C1
B5
95-GBC
16
TN
2033819C1
1652325C1
B6
95CB
16
TN
2033819C1
1652325C1
B7*
95-GAD
16
TN
2033819C1
1652325C1
#B7
95-GD
16
TN
2033819C1
1652325C1
B7*
95AX
20
TN
2033819C1
3517771C1
B8*
95N
16
TN
2033819C1
1652325C1
#B8
95N
18
TN
2033819C1
3517771C1
B8*
95AL
16
TN
2033819C1
1652325C1
B9*
14D
16
RD
2033819C1
1652325C1
AFTERTREATMENT PDM (679) (LOCATED NEAR DEF TANK)
A
B
C
D
E
12
11 10
9 8
7 6
5 4
1
CONNECTOR 6107899C92 * W/ 2010 SCR 13L ENG # W/2010 SCR 13L ENG W/LONESTAR
CHK
CAV
CIR
GA COLOR
D3
PLUG
-
D4
PLUG
-
D5
PLUG
D6
TERM
SEAL/SLEEVE
-
0587579C1
-
B9*
95-GC
18
TN
2033819C1
3517771C1
-
0587579C1
-
B10*
14E
16
RD
2033819C1
1652325C1
-
-
0587579C1
-
B10*
95AW
12
TN
2033816C1
0589391C1
PLUG
-
-
0587579C1
-
B11
PLUG
-
-
0587579C1
-
D7
PLUG
-
-
0587579C1
-
B12
PLUG
-
-
0587579C1
-
D8
PLUG
-
-
0587579C1
-
C1*
95S
16
TN
2033819C1
1652325C1
D9
PLUG
-
-
0587579C1
-
C1*
D10
PLUG
-
-
0587579C1
-
D11
PLUG
-
-
0587579C1
-
D12
PLUG
-
-
0587579C1
-
E1
PLUG
-
-
0587579C1
-
E2
PLUG
-
-
0587579C1
E3
PLUG
-
-
E4
PLUG
-
E5
PLUG
E6
95AU
10
TN
1687847C1
0589390C1
C2*
14
16
RD
2033819C1
1652325C1
C2*
95DB
10
TN
1687847C1
0589390C1
#C2
14H
16
RD
2033819C1
1652325C1
C3*
95P
16
TN
2033819C1
1652325C1
-
C3*
95AV
10
TN
1687847C1
0589390C1
0587579C1
-
C4*
14B
16
RD
2033819C1
1652325C1
-
0587579C1
-
C4*
95DC
10
TN
1687847C1
0589390C1
-
-
0587579C1
-
C5*
13B
16
PK
2033819C1
1652325C1
PLUG
-
-
0587579C1
-
C5*
95EC
12
TN
2033816C1
0589391C1
C6*
14E
16
RD
2033819C1
1652325C1
E7
PLUG
-
-
0587579C1
-
C6*
95AW
12
TN
2033816C1
0589391C1
E8
PLUG
-
-
0587579C1
-
C7
PLUG
-
-
0587579C1
-
E9
PLUG
-
-
0587579C1
-
C8
PLUG
-
-
0587579C1
-
E10
PLUG
-
-
0587579C1
-
C9
PLUG
-
-
0587579C1
-
E11
PLUG
-
-
0587579C1
-
C10
PLUG
-
-
0587579C1
-
E12
PLUG
-
-
0587579C1
-
C11
PLUG
-
-
0587579C1
-
C12
PLUG
-
-
0587579C1
-
D1
PLUG
-
-
0587579C1
-
D2
PLUG
-
-
-
-
CHANGE
DATE
0638 07MAY15
UPDATED LOCATION OF
REV
C
REFERENCE
92948U
DRAWN
92070B
Figure 394
NAME
MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
R/D 679.
394
GAUGE COLOR
DATE
25APR13
PART NO.
AE08058107
Connector Body Composite (679)
SHEET
04G
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.15. CONNECTOR BODY COMPOSITE (679), P. 4H CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE- MATING VIEW SHOWN
NAVISTAR, INC.
CAV
CIR
TERMINAL
SEAL/SLEEVE
A1
95AA
16
TN
2033819C1
1652325C1
A2
95RA
16
TN
2033819C1
1652325C1
A3
95CC
16
TN
2033819C1
1652325C1
A4
95RC
16
TN
2033819C1
1652325C1
A5
14B
16
RD
2033819C1
1652325C1
A6
10TB
16
WH
2033819C1
1652325C1
A7
14CA
16
RD
2033819C1
1652325C1
A8
10TA
16
WH
2033819C1
1652325C1
A9
PLUG
-
-
-
-
A10
PLUG
-
-
-
-
A11
PLUG
-
-
-
-
A12
PLUG
-
-
-
-
B1
95-GBA
16
TN
2033819C1
1652325C1
B2
95A
16
TN
2033819C1
1652325C1
B3
95-GBC
16
TN
2033819C1
1652325C1
B4
95C
16
TN
2033819C1
1652325C1
B5
13B
16
PK
2033819C1
1652325C1
B6
14BA
16
RD
2033819C1
1652325C1
B7
13C
20
PK
2033819C1
3517771C1
3
B8
13A
16
PK
2033819C1
1652325C1
2
B9
PLUG
-
-
-
-
B10
PLUG
-
-
-
-
B11
PLUG
-
-
-
-
B12
PLUG
-
-
-
-
C1
14D
16
RD
2033819C1
1652325C1
C2
95AC
16
TN
2033819C1
1652325C1
C3
14
16
RD
2033819C1
1652325C1
C4
14AA
16
RD
2033819C1
1652325C1
C5
14BC
16
RD
2033819C1
1652325C1
C6
14BB
16
RD
2033819C1
1652325C1
C7
14C
16
RD
2033819C1
1652325C1
C8
14CA
16
RD
2033819C1
1652325C1
C9
14BE
16
RD
2033819C1
1652325C1
C10
14BD
16
RD
2033819C1
1652325C1
C11
PLUG
-
-
-
-
C12
PLUG
-
-
-
-
D1
PLUG
-
-
-
-
D2
PLUG
-
-
-
-
D3
PLUG
-
-
-
-
D4
PLUG
-
-
-
-
D5
PLUG
-
-
-
-
D6
PLUG
-
-
-
-
D7
PLUG
-
-
-
-
D8
PLUG
-
-
-
-
D9
PLUG
-
-
-
-
D10
PLUG
-
-
-
-
D11
PLUG
-
-
-
-
D12
PLUG
-
-
-
-
E1
PLUG
-
-
-
-
E2
PLUG
-
-
-
-
E3
PLUG
-
-
-
-
E4
PLUG
-
-
-
-
E5
PLUG
-
-
-
-
E6
PLUG
-
-
-
-
E7
PLUG
-
-
-
-
E8
PLUG
-
-
-
-
E9
PLUG
-
-
-
-
E10
PLUG
-
-
-
-
E11
PLUG
-
-
-
-
E12
PLUG
-
-
-
-
AFTERTREATMENT PDM (679) (LOCATED NEAR DEF TANK)
A
B
C
D
E
12
11 10
9 8
7 6
5 4
1
CONNECTOR 6107899C92 W/ EURO IV ISX ENG
CHK
CHANGE
DATE
0638 07MAY15
UPDATED LOCATION OF
REV
C
REFERENCE
92948U
DRAWN
92070B
Figure 395
NAME
MJV0088 CIRCUIT DIAGRAM, PROSTAR RELEASE NO.
R/D 679.
GAUGE COLOR
DATE
25APR13
PART NO.
AE08058107
SHEET
04H
Connector Body Composite (679)
395
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.16. CONNECTOR BODY COMPOSITE (679), (680), P. 4I CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE- MATING VIEW SHOWN
NAVISTAR, INC.
CAV
CIR
TERMINAL
SEAL/SLEEVE
A1
95AU
10
TN
1687847C1
0589390C1
A2
95AT
20
TN
2033819C1
3517771C1
A3
95AV
10
TN
1687847C1
0589390C1
A4
95AS
18
TN
2033819C1
3517771C1
A5
95DA
10
TN
1687847C1
0589390C1
A6
13BB
18
PK
2033819C1
3517771C1
B1
95AY
20
TN
2033819C1
3517771C1
B2
95AF
16
TN
2033819C1
1652325C1
B3
95AX
20
TN
2033819C1
3517771C1
B4
95AL
16
TN
2033819C1
1652325C1
B5
95-GC
18
TN
2033819C1
3517771C1
B6
95AW
12
TN
2033816C1
0589391C1
C1
95AU
10
TN
1687847C1
0589390C1
C2
95DB
10
TN
1687847C1
0589390C1
C3
95AV
10
TN
1687847C1
0589390C1
C4
95DC
10
TN
1687847C1
0589390C1
C5
95EC
12
TN
2033816C1
0589391C1
C6
95AW
12
TN
2033816C1
0589391C1
AFTERTREATMENT PDM (679) (LOCATED NEAR DEF TANK)
CONNECTOR 6114508C1 BODY LOCK 6114510C1
DEF PUMP (680) (LOCATED IN ENGINE COMPARTMENT NEAR DEF TANK)
CONNECTOR 3850730C1
* W/ 2010 SCR 13L ENGINE
CHK
DATE
0638 07MAY15
CHANGE
UPDATED LOCATION OF
REV
B
REFERENCE
92948U
CAV
CIRC
1
PLUG
-
-
-
-
2
95J
16
TN
3712037C1
3573653C1
2*
95U
20
TN
3989902C1
3922307C1
3
95K
16
TN
3712037C1
3573653C1
3*
95V
20
TN
3989902C1
3922307C1
4
95H
16
TN
3712037C1
3573653C1
4*
95W
20
TN
3989902C1
3922307C1
5
95N
16
TN
3712037C1
3573653C1
5*
95AL
16
TN
3712037C1
3573653C1
6
10A
16
WH
3712037C1
3573653C1
6*
95-GB
16
TN
3712037C1
3573653C1
7
PLUG
-
-
-
-
8
95L
16
TN
3712037C1
3573653C1
8*
95X
18
TN
3989902C1
3573653C1
9
95D
16
TN
3712037C1
3573653C1
9*
95Y
18
TN
3989902C1
3573653C1
10
95F
16
TN
3712037C1
3573653C1
10*
95Z
20
TN
3989902C1
3922307C1
11
95G
16
TN
3712037C1
3573653C1
11*
95AA
20
TN
3989902C1
3922307C1
12
95M
16
TN
3712037C1
3573653C1
12*
95AB
20
TN
3989902C1
3922307C1
DRAWN
Figure 396
396
GAUGE COLOR
TERMINAL
SEAL/SLEEVE
NAME
MJV0223 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
R/D 679 AND 680.
GAUGE COLOR
92447S
DATE
05MAY14
PART NO.
AE08058107
Connector Body Composite (679), (680)
SHEET
04I
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.17. CONNECTOR BODY COMPOSITE (680), (681), (682), P. 4J CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
SCR INLET/OUTLET TEMP (680) (LOCATED IN ENGINE)
DEF DOSER PUMP (680) (LOCATED IN ENGINE)
4 1
4 9
5 10
15
16
22
23
28 33
29
37
34
CONNECTOR 3755458C1 W/ EURO IV ISX ENGINE
CONNECTOR 3730724C1 W/ EURO IV ISX ENGINE
CAVITY CIRCUIT GAUGE COLOR
TERMINAL
SEAL/SLEEVE
16
14AB
18
RD
3730741C1
3730745C1
22
5C(-)
20
GN
3734724C1
3730745C1
23
10GA
18
WH
3730741C1
3730745C1
28
5C(+)
20
YL
3734724C1
3730745C1
1
PLUG
-
-
-
34
13AA
18
PK
3730741C1
3730745C1
2
K9B
18
GY
3573077C1
35
59
18
GY
3730741C1
3730745C1
3
K95
18
TN
3573077C1
36
59-G
18
WH
3730741C1
3730745C1
4
K95B
18
TN
3573077C1
1 CAV CIRCUIT GAUGE COLOR
TERMINAL
TERM RESISTOR (681) (LOCATED IN ENGINE) CAV CIRCUIT GAUGE COLOR
TERMINAL
SEAL/SLEEVE
A
5BB(-)
18
GN
1661875C1
3568570C1
B
B
PLUG
-
-
-
-
A
C
5BB(+)
18
YL
1661875C1
3568570C1
C
W/ EURO IV ISX ENGINE CONNECTOR 1667741C1 BODY LOCK 1667771C1
TERM RESISTOR (681)
CAVITY CIRCUIT GAUGE COLOR
C B A
TERMINAL
SEAL/SLEEVE
A
5B(-)
18
GN
1661875C1
3568570C1
A*
5AB(-)
18
GN
1661875C1
3568570C1
B
PLUG
-
-
-
-
C
5B(+)
18
YL
1661875C1
3568570C1
C*
5AB(+)
18
YL
1661875C1
3568570C1
* W/ 2010 SCR 13L ENGINE CONNECTOR 1667741C1 BODY LOCK 1667771C1
AIR SOLENOID (682) (LOCATED IN ENGINE)
1
4
3
2
CAV CIRCUIT GAUGE COLOR
TERMINAL
SEAL\SLEEVE
1
59
18
GY
3730744C1
3730746C1
2
59-G
18
WH
3730744C1
3730746C1
3
-
-
-
-
-
4
-
-
-
-
-
CONNECTOR 3730732C1 W/ EURO IV ISX ENGINE
CHK
DATE
0488 20MAY14
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92447S
DRAWN
RELEASE NO.
92447S
Figure 397
NAME
MJV0025 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
27MAR14
PART NO.
AE08058107
SHEET
04J
Connector Body Composite (680), (681), (682)
397
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.18. CONNECTOR BODY COMPOSITE (686), P. 4K CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE- MATING VIEW SHOWN
NAVISTAR, INC.
ACM J2 (686) (LOCATED IN ENGINE)
58
46 6 5
2 19
1
7
CONNECTOR 6113125C1 BODY LOCK 3752515C1
CHK
DATE
0488 20MAY14
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92447S
CAV
CIRC
1
PLUG
-
-
-
-
2
95X
18
TN
3752551C1
3752554C1
3
95AK3A
14
TN
3752552C1
3752555C1
4
95-G
14
TN
3752552C1
3752555C1
5
95AK4A
14
TN
3752552C1
3752555C1
6
95-GA
14
TN
3752552C1
3752555C1
7
95K
18
TN
3743666C1
N/A
8
PLUG
-
-
-
-
9
PLUG
-
-
-
-
10
PLUG
-
-
-
-
11
PLUG
-
-
-
-
12
PLUG
-
-
-
-
13
PLUG
-
-
-
-
14
5BB(+)
20
YL
3743668C1
N/A
15
5BB(-)
20
GN
3743668C1
N/A
16
PLUG
-
-
-
-
17
PLUG
-
-
-
-
18
PLUG
-
-
-
-
19
PLUG
-
-
-
-
20
PLUG
-
-
-
-
21
95J
20
TN
3743668C1
N/A
22
PLUG
-
-
-
-
23
PLUG
-
-
-
-
24
PLUG
-
-
-
-
25
PLUG
-
-
-
-
26
PLUG
-
-
-
-
27
PLUG
-
-
-
-
28
PLUG
-
-
-
-
29
PLUG
-
-
-
-
30
PLUG
-
-
-
-
31
PLUG
-
-
-
-
32
95Q
20
TN
3743668C1
N/A
33
95AS
18
TN
3743666C1
N/A
34
95AB
20
TN
3743668C1
N/A
35
PLUG
-
-
-
36
PLUG
-
-
-
37
PLUG
-
-
-
38
PLUG
-
-
-
39
PLUG
-
-
-
40
PLUG
-
-
-
41
13BA
20
PK
3743668C1
N/A
42
95R
20
TN
3743668C1
N/A
43
PLUG
-
-
-
44
PLUG
-
-
-
45
95V
20
TN
3743668C1
N/A
46
95Y
18
TN
3743666C1
N/A
47
95AJ
20
TN
3743668C1
N/A
48
95Z
20
TN
3743668C1
N/A
49
PLUG
-
-
-
-
50
PLUG
-
-
-
-
51
PLUG
-
-
-
-
52
PLUG
-
-
-
-
53
PLUG
-
-
-
-
54
PLUG
-
-
-
-
55
PLUG
-
-
-
-
56
PLUG
-
-
-
-
57
95U
20
TN
3743668C1
N/A
58
PLUG
-
-
-
DRAWN
92447S
398
TERMINAL
SEAL/SLEEVE
NAME
MJV0025 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
Figure 398
GAUGE COLOR
DATE
27MAR14
PART NO.
AE08058107
Connector Body Composite (686)
SHEET
04K
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.19. CONNECTOR BODY COMPOSITE (690), (691), (830M), P. 4L CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
DEF HARNESS PWR & GND (690) (LOCATED IN ENGINE)
2 CAVITY CIRCUIT GAUGE COLOR
TERMINAL
1
K95AK1
12
TN
3612308C1
2
K95-G
10
TN
3612308C1
1 CONNECTOR 6105357C1
DEF HARNESS PWR & GND (690) (LOCATED IN ENGINE)
2 CAVITY CIRCUIT GAUGE COLOR
TERMINAL
1
95A1
10
TN
3612307C1
2
95-GD1
10
TN
3612307C1
1 CONNECTOR 6105358C1
COOLANT VALVE (691) (LOCATED IN ENGINE)
CAVITY CIRCUIT GAUGE COLOR 1
4
3
2
TERMINAL
SEAL/SLEEVE
1
95AJ
20
TN
3601686C1
3733609C1
2
PLUG
-
-
-
-
3
PLUG
-
-
-
-
4
95AK
20
TN
3601686C1
3733609C1
CONNECTOR 3714731C1
CADEC GPS CONN (830M) (LOCATED IN INSTRUMENTAL PANEL RIGHT SIDE)
F
A
E
B
D
CAVITY CIRCUIT GAUGE COLOR A@
C
TERMINAL
A14CE
16
RD
1661212C1
B@
A13CE
16
PK
1661212C1
C@
A11-GBE
16
WH
1661212C1
D@
A3CE(+)
18
E@
A3CE(-)
18
DK BL 1661212C1 GY
1661212C1
CONNECTOR 1661201C1 @ W/ 2010 LH FUSE BLOCK
CHK
DATE
CHANGE
0638 14OCT14 ADDED R/D 830M.
REV
B
REFERENCE
92715R
DRAWN
RELEASE NO.
92447S
Figure 399
NAME
MJV0025 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
27MAR14
PART NO.
AE08058107
SHEET
04L
Connector Body Composite (690), (691), (830M)
399
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.20. CONNECTOR BODY COMPOSITE (1007), (1010), (1011), (1012), (1013), (1014), (1015), (1016), (1017), (1018), (1019), (1020), P. 5 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
LATCHING RELAY (1007) (LOCATED AT BELOW DASH BOARD ON ENGINE COVER)
CAV CIRCUIT GAUGE COLOR
4
TERMINAL
SEAL/SLEEVE
#1
A14-GLM
18
WH
3866654C1
3680160C1
2
A14LA
18
RD
3866654C1
3680160C1
3
A14LB
18
RD
3866654C1
3680160C1
#4
A14-GLN
18
WH
3866654C1
3680160C1
3
# W/2010 IP EFFECTS 2 1
CONNECTOR 3866653C1
GROUND ADAPTER (1010) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE) F E
CAV
CIR
TERMINAL
SEAL/SLEEVE
A
R10-G
16
WH
3535303C1
3535424C1
B
R10-GA
16
WH
3535303C1
3535424C1
C
PLUG
-
-
3535425C1
-
D
R10-GP
16
WH
3535303C1
3535424C1
E
PLUG
-
-
3535425C1
-
F
PLUG
-
-
3535425C1
-
E
R10-GF
16
WH
3535303C1
3535424C1
D
GAUGE COLOR
C B A
CONNECTOR 3543729C1 BODY LOCK 3543731C1
(LOCATED ON RIGHT SIDE OF INSTRUMENT PANEL)
FUSEBLOCK #9
FUSEBLOCK #7
(1018)
(1016)
FUSEBLOCK #11 FUSEBLOCK #10
(1020)
FUSEBLOCK #8
(1019)
FUSEBLOCK #6
(1015)
FUSEBLOCK #4
FUSEBLOCK #2
(1011)
(1013)
FUSEBLOCK #5
FUSEBLOCK #3
FUSEBLOCK #1
(1012)
(1014)
(1017)
(1010)
FUSE BOX ASSEMBLY (SEE SHEETS 6 TO 16)
CHK
DATE
0488 20MAY14
CHANGE
REV
ADDED CIRCS A14GLM,A14E
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
GLN IN R/D 1007 AND R10GF IN R/D 1010.
Figure 400
400
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
SHEET
005
Connector Body Composite (1007), (1010), (1011), (1012), (1013), (1014), (1015), (1016), (1017), (1018), (1019), (1020)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.21. CONNECTOR BODY COMPOSITE (1010), P. 6 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CIRC
A1
A54XD
16
BN
3573312C1
A2
A54XV
16
BN
3573312C1
A3
A17B
18
PK
3534164C1
A3^
A92#141
18
PK
3534164C1
A4*
A104AH
16
DKBL
3573311C1
A4
A17H
16
PK
3573311C1
A4
A104AN
16
DKBL
3573311C1
B1
A54X
16
BN
3573311C1
B1
A54XA
16
BN
3573311C1
B2
A54-GXB
20
WH
3535484C1
B3
A104AH
16
DKBL
3573311C1
B3
A17
16
PK
3573311C1
B3
A17
16
PK
3573312C1
B3
A17C
16
PK
3573312C1
B3
A17C
18
PK
3573312C1
B3@
A104AN
16
DKBL
3573311C1
B4##
A17-GC
16
WH
3573312C1
B4*
A17-GC
18
WH
3534164C1
C1
A65AB
18
OR
3534164C1
C2
A65BD
16
OR
3573312C1
C3
A63J
20
DKBL
3535484C1
C4
A63JA
18
DKBL
3573312C1
C4
A63JB
18
DKBL
3573312C1
C4@@
A63JA
18
DKBL
3534164C1
D1@
A65BC
14
OR
3573312C1
D1@
A65B
16
OR
3573312C1
D1@
A65BF
16
OR
3573312C1
D2
A65-GW
18
WH
3534164C1
D3
A63JJ
20
DKBL
3535484C1
D4
A63JJ
20
DKBL
3573312C1
D4
A63JV
18
DKBL
3573312C1
E1
A12C
18
LTBL
3534164C1
E1^^
A12C
18
LTBL
3515517C1
E2
A14FA
12
RD
3573311C1
E3
A14KB
12
RD
3573311C1
E4
A14KA
12
RD
3573311C1
F1
A12CV
18
LTBL
3534164C1
F2
A75D
18
LTGN
3534164C1
F3
A63JV
18
DKBL
3534164C1
F4
A14EF
18
RD
3534164C1
FUSE BLOCK 1 (1010) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
A B C 4 D 3 4
3
2
1 2 1 F
E
CONNECTOR 3599539C1 BODY LOCK 3536085C1 3599541C1
* W/ ULTRASHIFT XMSN % CRIMPED TOGETHER ** W/ ULTRASHIFT XMSN ## W/ AUTOSHIFT XMSN @ MUTUALLY EXCLUSIVE @@ W/ DAY CAB FLOOR LIGHT & W/ MANUAL XMSN && W/ CUSTOMER SUPPLIED SKIRT LIGHTS *** SINGLE BATTERY FEED @ AUTO S/S W/MANUAL XMSN @@ AUTO S/S W/AUTO XMSN ^ W/ ALLISON TC10 TRANSMISSION ^^ W/SLEEPER ACC FEED W/AUTO START STOP %% STANDARD BATTERY FEED
GAUGE COLOR
CAV
FUSE LOCATION CAVITY RATING PART NUMBER
DESCRIPTION
FUSE
BREAKER
F1-A
E1, F1
5
3534208C1
-
BODY CONTROLLER
F1-B
E2, F2
5
3534208C1
-
CAB HVAC CONTROL
F1-C
E3, F3
5
3534208C1
-
FLOOR LIGHTS
F1-D
E4, F4
5
3534208C1
-
SECONDARY GAUGE CLUSTER
RELAY LOCATION - CAVITY PART NUMBER
DATE
0488 20MAY14
DESCRIPTION
A1, A2, B1, B2
3600330C1
A3, A4, B3, B4
3600330C1
START
C1, C2, D1, D2
3600330C1
CUSTOMER SUPPLIED WORK LIGHTS
C3, C4, D3, D4 CHK
TERMINAL
CHANGE
ADDED CIRCS A92#141,
REV
F
3600330C1 REFERENCE
92447S
DRAWN
300422 RELEASE NO.
A12C,A14KB AT R/D 1010.
Figure 401
SKIRT LIGHTS
61802Y
FLOOR LIGHTS NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
SHEET
006
Connector Body Composite (1010)
401
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.22. CONNECTOR BODY COMPOSITE (1010), P. 6A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
W/2010 LH FUSE BLOCK CAV
FUSE BLOCK 1 (1010) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
4
3
2
1 E F
A
B
C
D 1 2 3 4
CONNECTOR 3599539C1 BODY LOCK 3599541C1 ## W/ AUTOSHIFT OR ULTRASHIFT PLUS XMSN ** W/ ULTRASHIFT XMSN W/AUTO START STOP % W/ MANUAL XMSN W/AUTO START STOP #@ W/ WABCO RSC ABS *# W/ ENGINE ECM POWER & W/ ULTRASHIFT XMSN W/AUTO START STOP # W/ IGN FEED N/ RELAY 3 * W/ STD SOCKET W/IGN FEED @ W/ RUSSIAN CONTENT #& W/ IGN FEED W/ RELAY 3 && W/ ALLISON TC10 XMSN WIRING @@ MANUAL XMSN WIRING %% W/ WABCO %# W/ BENDIX
CHK
-
DATE
-
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92715R
DRAWN
92715R
402
GAUGE COLOR
TERMINAL
18
WH
3534164C1
A1%
A104BC
18
DKBL
3534164C1
A2#@
A9RB
18
GY
3534164C1
A2%
A14BE
16
RD
3573312C1
A2%
A15XM
18
RD
3573312C1
A3##
A17B
18
PK
3534164C1
A3&& A92#141
18
PK
3534164C1
A4**
A104AN
16
DKBL
3573311C1
A4**
A17H
16
PK
3573311C1
A4
A17H
16
PK
3573312C1
B1#@
A104AR
18
DKBL
3534164C1
B1%
A104SR
18
DKBL
3534164C1
B2#@
A104AP
18
DKBL
3534164C1
B2%
A11-GR
18
WH
3534164C1
B3&
A17
16
PK
3573312C1
B3&
A17C
18
PK
3573312C1
B3
A104AH
16
DKBL
3573311C1
B3
A17
16
PK
3573311C1
B3&&
A17C
16
PK
3573312C1
B3%
A104AN
16
DKBL
3573311C1
B4##
A17-GC
16
WH
3573312C1
B4@@
A17-GC
18
WH
3534164C1
C1#
A13AA
18
PK
3573312C1
C1#
A13FK
18
PK
3573312C1
C1
A13AA
18
PK
3573312C1
C2*#
A97AA
18
VT
3573311C1
C2*#
A97VT1
14
VT
3573311C1
C3*
A68-GT
18
WH
3573312C1
C3*
A70-GT
18
WH
3573312C1
C3@
A64A1
16
YL
3573312C1
C4*
A68J
12
BN
3573311C1
C4@
A14TFR
16
RD
3573312C1
D1
A97VT
12
PL
3573311C1
D2
A13-GFK
18
WH
3534164C1
D3*
A68T
12
BN
3573311C1
D3@
A64A
16
YL
3573312C1
D3
A68A
12
BN
3573311C1
D4*
A68
18
BN
3534164C1
D4@
A64-GA
16
WH
3573312C1
E1#
A13FP
16
PK
3573311C1
E1#
A13FR
16
PK
3573311C1
E1#&
A13FH
16
PK
3573311C1
E1#&
A13FG
16
PK
3573311C1
E2#
A13FR
16
PK
3573312C1
E2#&
A13FH
16
PK
3573312C1
E3
A12C
18
LTBL
3534164C1
E4#
A13FH
18
PK
3573312C1
E4#
A13FK
18
PK
3573312C1
F1
A67A
16
PK
3573312C1
F1@
A13AM
18
RD
3534164C1
F1@
A13AT
18
RD
3534164C1
F2
A67TA
18
PK
3534164C1
F3
A12CV
18
LTBL
3534164C1
F4%%
A94V
14
GY
3573312C1
F4%#
A94V
18
GY
3534164C1
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
Figure 402
CIRC
A1#@ A104-GA
DATE
10SEP14
PART NO.
AE08058107
Connector Body Composite (1010)
SHEET
06A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.23. CONNECTOR BODY COMPOSITE (1011), P. 7 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
FUSE BLOCK 2 (1011) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
C
A
E
G
J
1
CAV
CIRC
D2##
A14ED
18
RD
3515517C1
D2##
A14ED
16
RD
3515517C1
D2##
A14EB
18
RD
3515517C1
D2##
A14CE
16
RD
3515517C1
D2##
A14SD
18
RD
3534164C1
D2%%
A14NN
18
RD
3534164C1
D3
A14EE
16
RD
3573312C1
D4
A54XV
16
BN
3573312C1
D4
A14CN
12
RD
3573311C1
E1
(A56J)
E2
A14KD
12
RD
E3
(A57J)
E4
(A14KH)
E4
A14KH
12
RD
3573311C1
F1
A14FC
12
RD
3573311C1
F2
A84
16
2 3 4 D
B
F
H
CONNECTOR 3534572C1 BODY LOCK 3536085C1 3599541C1 GAUGE COLOR
GAUGE COLOR
TERMINAL
3536301C1 3573311C1 3536301C1 3536299C1
LT GN 3573312C1
CAV
CIRC
TERMINAL
F3
A14FD
12
A1
A14KF
12
RD
3573311C1
F4
A63BD
18
A2*
A12-G
18
WH
3573312C1
G1
(A56J)
A2*
A13-GFK
18
WH
3573312C1
G2
-
A3
A14FB
12
RD
3573311C1
G3
(A57J)
A4*
A13-GBK
18
WH
3573312C1
G4
-
-
-
-
A4*
A13-GFD
18
WH
3573312C1
H1@
A11-GW1
16
WH
3573312C1
B1
-
-
-
-
H1
A56C
18
OR
3534164C1
B2
-
-
-
-
H2#
A56T
12
OR
3573311C1
B3
-
-
-
-
H2@
A94X
16
GY
3573312C1
B4
-
-
-
-
H3#
A57C
18
OR
3534164C1
C1
A14FF
12
RD
3573311C1
H3@
A66A
18
YL
3534164C1
C2
A14KC
12
RD
3573311C1
H4#
A57T
12
OR
3573311C1
C3
A14JA
12
RD
3573311C1
H4@
A66
16
YL
3573312C1
C4
A14KH
12
RD
3536299C1
J1#
(A56J)
D1&
A86P
18
LT GN 3534164C1
J1@
A94Y
16
GY
3573312C1
D1@@
A86AF
18
LT GN 3573312C1
J2@
A14BC2
16
PK
3573312C1
D1@@
A86P
18
LT GN 3573312C1
J2#
A56-GT
18
WH
3573312C1
D2*#
A14EA
16
RD
3573312C1
J3#
(A57J)
D2*#
A14EB
18
RD
3573312C1
J3
(A57J)
D2##
A14ED
18
RD
3534164C1
J3@
A14
12
RD
3573311C1
D2%
A14ED
18
RD
3573312C1
J4#
A57-GT
18
WH
3573312C1
D2%
A14EF
18
RD
3573312C1
J4@
A66-G
16
WH
3573312C1
D2##
A14ED
16
RD
3573312C1
RD
3573311C1
DK BL 3534164C1 3536301C1
-
-
3536301C1
3536301C1
3536301C1 3536301C1
* W/STANDARD IGNITION FEED WIRING N/RELAY 3 # W/STANDARD TRAILER SOCKET *# W/XATA FOR DAYCAB @ W/CAB BASE HARNESS W/DFM % W/QUALCOMM MVPC FOR DAYCAB @@ W/RADIO CONTROLS N/WIRED REMOTE & W/RADIO CONTROLS W/WIRED REMOTE ## W/QUALCOMM %% W/TELEMATICS
CHK
DATE
0488 20MAY14
CHANGE
REVISED AND REDRAWN.
REV
D
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 403
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
007
Connector Body Composite (1011)
403
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.24. CONNECTOR BODY COMPOSITE (1011), P. 7A ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CONTINUED FROM SHEET 007.
FUSE LOCATION CAVITY RATING
PART NUMBER FUSE
DESCRIPTION
BREAKER
F2-A
E1, F1
15
3534210C1 3536179C1 TRAILER LEFT TURN
F2-B
E2, F2
15
3534210C1 3536179C1 CIGAR LIGHTER
F2-C
E3, F3
15
3534210C1 3536179C1 TRAILER RIGHT TURN
F2-D
E4, F4
10
3534209C1 3536178C1 CAB DOME / MAP LIGHTS
F2-E
C1, D1
10
3534209C1 3536178C1 ENTERTAINMENT RADIO MEMORY
F2-F
C2, D2
10
3534209C1 3536178C1 SATELLITE COMMUNICATION
F2-G
C3, D3
15
3534210C1 3536179C1 INSTRUMENT CLUSTER
F2-H
C4, D4
10
3534209C1 3536178C1 SKIRT LIGHT
RELAY LOCATION - CAVITY PART NUMBER
DESCRIPTION
A1, A2
3600329C1
ACCESSORY
*
A3, A4
3600329C1
IGNITION RELAY # 1
H1, H2, J1 J2
3600330C1
TRAILER LEFT TURN
H3, H4, J3, J4
3600330C1
TRAILER RIGHT TURN
*
* ALSO SEE CONNECTOR 1013
CHK
DATE
CHANGE
0610 12NOV13 INITIAL RELEASE.
REV
A
REFERENCE
90656P
DRAWN
RELEASE NO.
90656P
Figure 404
404
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
24MAY13
PART NO.
AE08058107
Connector Body Composite (1011)
SHEET
07A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.25. CONNECTOR BODY COMPOSITE (1011), P. 7B CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
W/2010 LH FUSE BLOCK
FUSE BLOCK 1 (1011) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
CIRC
A1@
A14KC
12
RD
3573311C1
A2
A14ND
12
RD
3573311C1
A14KA
12
RD
3573311C1
A4
A13FB
12
PK
3536304C1
B1
A14SD
18
RD
3534164C1
B1
A14ED
18
RD
3534164C1
B1
A14EF
18
RD
3573312C1
B1
A14ED
16
RD
3573312C1
B1
A14CE
16
RD
3573312C1
B1*
A14EA
16
RD
3573312C1
B1*
A14EB
18
RD
3573312C1
B2
A14CN
12
RD
3573311C1
B2
A75C
10
LTGN
3573311C1
B3
A14EF
18
RD
3534164C1
B4%
A39
16
GY
3573312C1
B4%%
A39A
16
GY
3573311C1
C1
-
-
-
-
C2
A14RD
12
RD
3573311C1
C3@
A14KD
12
RD
3573311C1
C4
(A13FB)
D1
-
-
-
-
D2#
A14VA
10
RD
3573311C1
D2
A14FDU
16
RD
3573312C1
D3
A84
14
LTGN
3573312C1
D4
A71
16
OR
3573312C1
D4
A71A
16
OR
3573312C1
D4
A71A
18
OR
3534164C1
E1
A94TT2
14
GY
3573312C1
E2
A14NA
12
RD
3573311C1
E3
A14NK
16
RD
3573312C1
E4
(A13FB)
F1
A94TT
14
GY
3573312C1
F2#
A14VB
10
RD
3573311C1
F2
A14FDT
14
RD
3573312C1
F3
A14EA
14
RD
3573312C1
F3
A20
16
LTGN
3573312C1
F4
-
-
-
-
G1
A14BD
12
RD
3573311C1
G2
A14KB
12
RD
3573311C1
G3@
A14KK
12
RD
3573311C1
3536304C1
3536304C1
1
2
3
4
A B C D E F G H J
G4@@ (A13FB)
CHK
-
DATE
-
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92715R
DRAWN
3536304C1
G4##
A13FS
12
PK
3536304C1
G4@@
A13FK
12
PK
3536304C1
H1&
A14BR2
14
RD
3573311C1
H1&
A14BE
16
RD
3573311C1
H2
A63JV
18
DKBL
3534164C1
H3
A86P
14
LTGN
3573312C1
H4
A13EH
18
PK
3534164C1
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
92715R
Figure 405
TERMINAL
A3@
CONNECTOR 3534572C1 BODY LOCK 3536085C1 3599541C1
* W/ DAYCAB XATA WIRING # W/ SLPR FEED W/NO IDLE HVAC & W/ AUTOSHIFT3 XMSN W/AUTO START STOP @ W/ BATTERY FEED SINGLE % W/ AIR DRYER WIRING %% W/ AIR DRYER & HTD MAIN VALVE @@ W/ IGN FEED W/ RELAY 3 ## W/ IGN FEED N/ RELAY 3
GAUGE COLOR
CAV
DATE
10SEP14
PART NO.
AE08058107
SHEET
07B
Connector Body Composite (1011)
405
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.26. CONNECTOR BODY COMPOSITE (1012), P. 8 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
FUSE BLOCK 3 (1012) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
J
C
E
G
A 1 2
CAV
CIRC
D4
A14HA
12
RD
3573312C1
E1
A68
18
BN
3534164C1
16
WH
3573312C1
-
-
3536299C1
16
RD
3573312C1
3 4 F
H
D
E1&& A64-GA E2
B
(A68J)
E2&& A14TFR CONNECTOR 3534572C1 BODY LOCK 3536085C1 3599541C1
A54C
18
BN
3534164C1
E4
(A58J)
-
-
3536299C1
TERMINAL
F1*
A68T
12
BN
3573311C1
3573311C1
F1
A68A
12
BN
3573311C1
F1&&
A64A
16
YL
3573312C1
F2
A70-GT
18
WH
3573312C1
F2&&
A64A1
16
YL
3573312C1
F3
A58T
12
BN
3573311C1
F3
A58
12
BN
3573311C1
F4%
A58-GT
18
WH
3573312C1
F4
A68-GT
18
WH
3573312C1
G1
A82M
18
GY
3534164C1
G2
A82E
16
GY
3573312C1
G3
A82N
18
GY
3534164C1
G4
A82K
16
GY
3573312C1
H1
-
-
-
-
H2
A82J
16
GY
3573312C1
CIRC
A1
A14MA
12
RD
A13-GFD
18
WH
A13-GFE
18
WH
A2@
A13-G
18
WH
3573312C1
A3
A14MC
12
RD
3573311C1
A13-GFE
18
WH
A13-GFF
18
WH
B1
-
-
-
-
B2
-
-
-
-
B3
-
-
-
-
B4
-
-
-
-
A15
18
RD
A98H
18
BK
(A68J)
-
-
3536299C1
C2&&
A14T
16
RD
3573312C1
C2&&
A14TFR
16
RD
3573312C1
C3
A86P
16
LTGN
3573312C1
C4
(A58J)
-
-
3536299C1
C4&&
A14JA
16
RD
3573312C1
D1
A14JB
12
RD
3573311C1
D2
A14HB
12
RD
3573311C1
D3
A14KK
12
RD
3573311C1
D4
A14HA
12
RD
3573311C1
A4%
C1% C2
TERMINAL
E3
CAV
A2%
GAUGE COLOR
GAUGE COLOR
3573312C1
3573312C1
3573312C1
FUSE LOCATION CAVITY RATING
H3
-
-
-
-
H4
A82L
16
GY
3573312C1
J1
A82P
16
GY
3573312C1
J2
A82F
18
GY
3534164C1
J3
A82P
16
GY
3573312C1
J4
A82H
18
GY
3534164C1
@ N/ IGNITION RELAY 3 % CRIMPED TOGETHER # MUTUALLY EXCLUSIVE && FOR RUSSIAN PROSTAR * STANDARD TRAILER SOCKET
PART NUMBER FUSE
DESCRIPTION
BREAKER
F3-A
C1, D1
10
3534209C1 3536178C1
KEY SWITCH
F3-B
C2, D2
20
3534211C1 3536180C1
TRAILER TAIL LIGHT
F3-C
C3, D3
15
3534210C1 3536179C1
AUX POWER SOURCES
F3-D
C4, D4
20
3534211C1 3536180C1
TRAILER MARKER LIGHTS
RELAY LOCATION - CAVITY
PART NUMBER
A1, A2
3600329C1
IGNITION RELAY # 2
*
A3, A4
3600329C1
IGNITION RELAY # 3
*
E1, E2, F1, F2
3600330C1
TRAILER TAIL LIGHT TRAILER MARKER LIGHT
DESCRIPTION
E3, E4, F3, F4
3600330C1
G1, G2, H2, J1, J2
3519350C1
WIPER POWER
G3, G4, H4, J3, J4
3519350C1
WIPER HI / LO * ALSO SEE CONNECTOR 1014
CHK
DATE
0488 20MAY14
CHANGE
ADDED CIRC A68T AT
REV
E
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
R/D 1012.
61802Y
Figure 406
406
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
Connector Body Composite (1012)
SHEET
008
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.27. CONNECTOR BODY COMPOSITE (1012), P. 8A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
W/2010 LH FUSE BLOCK
FUSE BLOCK 1 (1012) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
1
2
3
4
A B C D E F G H J CONNECTOR 3534572C1 BODY LOCK 3536085C1 3599541C1
* W/ IGN FEED N/ RELAY 3 # W/ STD SOCKET W/IGN FEED & W/ EOF T SOCKET IGN FEED @ W/ IGN FEED W/ RELAY 3 % W/ ACCESORY FEED
CHK
-
DATE
-
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92715R
DRAWN
CIRC
A1
-
-
-
TERMINAL
A2
-
-
-
-
A3
A82N
18
GY
3534164C1
A4
A82K
16
GY
3573312C1
B1%
A12A
18
LTBL
3534164C1
B1%
A12Q
18
LTBL
3573312C1
B2
A12V
12
LTBL
3573311C1
B3
-
-
-
-
B4
A82L
16
GY
3573312C1
C1
-
-
-
-
C2
-
-
-
-
C3
A82P
16
GY
3573312C1
C4
A82H
18
GY
3534164C1
D1
A14KF
12
RD
3573311C1
D2*
A12-G
18
WH
3573312C1
D2* A13-GFK
18
WH
3573312C1
D3#
A70C
18
OR
3534164C1
D3&
A70D
14
RD
3573312C1
D4
A70J
12
OR
3573311C1
E1
A54C
18
BN
3534164C1
E2
A58J
12
BN
3573311C1
E3
-
-
-
-
E4
-
-
-
-
F1#
A58T
12
BN
3573311C1
F1&
A58
12
BN
3573311C1
F2
A58-GT
18
WH
3573312C1
F3#
A70T
12
OR
3573311C1
F3&
A70T
10
OR
3573311C1
F4&
A70-GC
18
WH
3573312C1
F4#
A70-GT
18
WH
3534164C1
G1
A82M
18
GY
3534164C1
G2
A82E
16
GY
3573312C1
G3*
A13FD
18
PK
3573312C1
G3*
A13FF
18
PK
3573312C1
G3
A13FE
18
PK
3573312C1
G4
A13FB
12
PK
3573311C1
H1
-
-
-
-
H2
A82J
16
GY
3573312C1
H3
-
-
-
-
H4
-
-
-
-
J1
A82P
16
GY
3573312C1
J2
A82F
18
GY
3534164C1
J3
A14MA
12
RD
3573311C1
J4* A13-GFD
18
WH
3573312C1
J4* A13-GFF
18
WH
3573312C1
J4@ A13-GFE
18
WH
3573312C1
-
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
92715R
Figure 407
GAUGE COLOR
CAV
DATE
10SEP14
PART NO.
AE08058107
SHEET
08A
Connector Body Composite (1012)
407
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.28. CONNECTOR BODY COMPOSITE (1013), P. 9 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
FUSE BLOCK 4 (1013) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
C
A
CAV
CIR
E3
(A13FC)
3536304C1
E4
(A13FC)
3536306C1
F1
-
-
-
F2
-
-
-
-
F3
A13TRL
18
PK
3534164C1
F4
-
-
-
G1
(A12V)
3536304C1
G2
(A12V)
3536306C1
G3
(A13FC)
G4
(A13FC)
H1
A12BB
18
H1%
A72B
16
OR
3573311C1
H1%
A94AM
14
GY
3573311C1
LT BL 3536304C1
H1
A72F
16
OR
3573312C1
LT BL 3536306C1
H2
A78V
18
E
G
J
1 2 3 4 D
B
F
H
CONNECTOR 3534572C1 BODY LOCK 3536085C1 CAV
CIR
A1
A12V
GAUGE COLOR 12
TERMINAL
GAUGE COLOR
TERMINAL
-
-
3536304C1 3536306C1 LT BL 3534164C1
LT GN 3534164C1
A2
A12V
12
A3
A13FC
12
PK
3536304C1
H3
A92U
16
TN
3573312C1
A4
A13FC
12
PK
3536306C1
H3
A92U
18
TN
3534164C1
B1
A12A
18
LT BL 3515517C1
H3*
A92#163
16
PK
3573312C1
LT BL 3534164C1
H3*
A92A163
18
PK
3573312C1
LT BL 3573312C1
H3@
A13A
16
PK
3573312C1
3573312C1
H3@
A92UA
18
TN
3573312C1
LT BL 3535484C1
H4
A97FA
16
PL
3573312C1
LT BL 3534164C1
H4
A97F
16
PL
3573312C1
LT GN 3573312C1
J1
A12A
18
LT BL 3534164C1
B1
A12C
18
B1
A12C
18
B1
A22E
18
B1
A12B
20
B2
A12F
18
TN
B3
A73A
18
B3
A13EA
18
PK
3573312C1
J1
A12A
18
LT BL 3515517C1
B4
A13
18
PK
3515517C1
J1@@
A12A
18
LT BL 3536295C1
C1
(A12V)
3536304C1
J1@@
A12Q
18
LT BL 3536295C1
(A12V)
C2
(A12V)
3536306C1
J2
C3
(A13FC)
3536304C1
J3
A13X
18
PK
3573312C1
C4
(A13FC)
3536306C1
J3#
A13F
18
PK
3573312C1
D1
A12U
LT BL 3573312C1
J3#
A13FD
18
PK
3573312C1
LT GN 3573312C1
J3
A13FL
16
PK
3573312C1
J3
A13FL
18
PK
3573312C1
J4
(A13FC)
D2^
16
A86R
18
D2^
A86F
18
D3
A13B
18
PK
3534164C1
D4
A13TRIB
16
PK
3573312C1
D4
A104AK
16
E1
(A12V)
3536304C1
E2
(A12V)
3536306C1
* W/ TIRE PRESSURE DISPLAY @ W/ ULTRA SHIFT XMSN # W/ REMOTE START / STOP @@ SLEEPER ACC FEED W/AUTO START STOP % CRIMPED TOGETHER ^ W/ ALLISON TC10 TRANSMISSION
LT GN 3573312C1
DK BL 3573312C1
FUSE LOCATION CAVITY RATING
PART NUMBER FUSE
3536306C1
DESCRIPTION
BREAKER
F4-A
G1, H1
-
-
-
F4-B
G2, H2
10
3534209C1
3536178C1
POWER MIRROR
F4-C
G3, H3
10
3534209C1
3536178C1
TRANSMISSION - SEE NOTE 1
F4-D
G4, H4
10
3534209C1
3536178C1
ENGINE ECU - N/ ICON
F4-E
C1, D1
10
3534209C1
3536178C1
VEHICLE SENSOR MODULE
F4-F
C2, D2
10
3534209C1
3536178C1
CB RADIO / ENTERTAINMENT RADIO
F4-G
C3, D3
3534209C1
3536178C1
F4-H
C4, D4
10
3534209C1
3536178C1
A1, B1
5/10
F4-K
A2, B2
10
3534209C1
3536178C1
SWITCH PACK
F4-L
A3, B3
10
3534209C1
3536178C1
CLUSTER / CAB HVAC CONTROLLER N/ ICON
F4-M
A4, B4
10
3534209C1
3536178C1 BODY CONTROLLER / CAB HVAC / LPM / N/ ICON
F4-J
10
3536306C1
OPEN / ISO TRAILER SOCKET
OPTIONAL WARNING LIGHTS REMOTE START / STOP / TRI-PAC
3534208C1/ 3536178C1
SECONDARY DISPLAY/TIRE PRESSURE/GPS
3534209C1
RELAY LOCATION - CAVITY
PART NUMBER
DESCRIPTION
J1, J2
3600329C1
* ACCESSORY RELAY
J3, J4
3600329C1
* IGNITION RELAY # 1
* ALSO SEE CONNECTOR 1011 NOTE 1: W/ EATON AUTOSHIFT,ULTRASHIFT XMSN & MERITOR FREEDOMLINE XMSN,TC10 XMSN CHK
DATE
0488 19MAY14
CHANGE
REVISED AND REDRAWN.
REV
E
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 408
408
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
Connector Body Composite (1013)
SHEET
009
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.29. CONNECTOR BODY COMPOSITE (1013), P. 9A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
W/2010 LH FUSE BLOCK
FUSE BLOCK 1 (1013) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
CIRC
A1*
A14JC
10
RD
3515518C1
A1#
A14JC
12
RD
3516158C1
A1%
A14JC
12
RD
3573311C1
A1%
A14JC
10
RD
3573311C1
A2
A14FE
12
RD
3573311C1
A3
A14JD
12
RD
3573311C1
A4*
A14HC
10
RD
3573311C1
A4#
A14HC
12
RD
3573311C1
B1
A94T
10
GY
3573311C1
B1
A94TV
12
GY
3573311C1
B1#%
A94TC
16
GY
3573311C1
B1#%
A94TD
16
GY
3573311C1
B1
A94TV
12
GY
3516158C1
B2
A75
12
LTGN
3573311C1
B3
A97VT
12
PL
3573311C1
B4
A70J
12
OR
3573311C1
C1
A14HE
12
RD
3573311C1
C2
A14FA
12
RD
3573311C1
C3
A14JB
12
RD
3573311C1
C4
A14HB
12
RD
3573311C1
D1
A94AY
14
GY
3573312C1
D1
A94AY
12
GY
3573311C1
D2
A75D
18
LTGN
3534164C1
D3&
A15
18
RD
3573312C1
D3&
A98H
18
BK
3573312C1
D4#*
A68J
12
BN
3573311C1
D4## A14TFR
16
RD
3573312C1
D4##
A14T
16
RD
3573312C1
E1
A14MB
12
RD
3573311C1
E2*
A14KH
12
RD
3573311C1
E2%
A14KJ
16
RD
3573312C1
E2%
A14KJ
12
RD
3573311C1
E3
A14JA
12
RD
3573311C1
E4
A14FD
12
RD
3573311C1
F1
A81B
12
LTGN
3573311C1
F2
A63BD
18
DKBL
3534164C1
F3
A14EE
16
RD
3573312C1
F4
A57J
12
OR
3573311C1
G1
A14NB
12
RD
3573311C1
G2
A14FF
12
RD
3573311C1
G3
A14HA
12
RD
3573311C1
G4
A14FC
12
RD
3573311C1
H1
A81C
12
LTGN
3573311C1
H2
A86P
18
LTGN
3534164C1
H2**
A86AF
18
LTGN
3573312C1
H2**
A86P
18
LTGN
3573312C1
H3#*
A58J
12
BN
3573311C1
H3##
A14JA
16
RD
3573312C1
H4
A56J
12
OR
3573311C1
1
2
3
4
A B C D E F G H J CONNECTOR 3534572C1 BODY LOCK 3536085C1 3599541C1
#% W/ SW BATTERY FEED SOCKET CENTER PIN & W/ BASE HARNESS * W/ BATTERY FEED-SINGLE % W/ BATTERY FEED-STANDARD ** W/ RADIO WIRING W/WIRED REMOTE & FUSE #* W/ STD SOCKET W/IGN FEED ## W/ BASE HARNESS, W/RUSSIAN CONTENT # W/ BATTERY FEED-SINGLE
CHK
-
DATE
-
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92715R
DRAWN
TERMINAL
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
92715R
Figure 409
GAUGE COLOR
CAV
DATE
10SEP14
PART NO.
AE08058107
SHEET
09A
Connector Body Composite (1013)
409
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.30. CONNECTOR BODY COMPOSITE (1014), P. 10 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
FUSE BLOCK 5 (1014) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
E
C
A
G
J
1
CAV
CIR
A1*
A13FB
12
PK
3536304C1
A1*
A13FF
12
PK
3573311C1
A2*
A13FB
12
PK
3536306C1
A2*
A13FD
12
PK
3573311C1
A3*
A13FA
12
PK
3536304C1
A4*
A13FA
12
PK
3536306C1
A4*
A13FA
12
PK
3536304C1
A13SD
18
PK
B1%#
18
OR
16
DKBL
3515517C1
B1&
A13CE
16
PK
3515517C1
A13EE
18
PK
3534164C1
A13EE
18
PK
3534164C1
B1*
A70D
18
GY
3573312C1
B1%%
A13N
18
PK
3515517C1
B1***
A13EE
18
PK
3515517C1
B2
A39
16
GY
3573312C1
B2****
A39
16
GY
3573311C1
B2****
A39A
16
GY
3573311C1
B3
A67TA
18
PK
3534164C1
B4*
A71B
16
OR
3573312C1
B4*
A71A
16
OR
3573312C1
B4*
A71A
18
OR
3534164C1
A71A
16
OR
3573312C1
A71
16
OR
3573312C1
B1@
4
F
H
CONNECTOR 3534572C1 BODY LOCK 3536085C1 3599541C1
% CRIMPED TOGETHER B4## @ W/ QUALCOMM FOR SLEEPER B4### ! W/ 5TH WHEEL JAW UNLOCK AND MONITOR EFFECTS C1 * MUTUALLY EXCLUSIVE C1 %# W/ SLEEPER TRIPMETER C2 %% W/ TELEMATICS & W/ QUALCOMM FOR DAYCAB C3 && W/ BEACON LIGHT FOR SLEEPER C4 ## FOR RUSSIAN PROSTAR D1* #### W/BEACON LIGHT @@@ W/BENDIX LANE DEPART D1* @@@@ W/TECTRAN TRAILER SELECT D1#### *** W/PEOPLE NET (DAYCAB) D2 **** DRAIN VALVE W/AUTO HEATER ### BACKUP LT W/ALLISION TCIO XMSN D3!
CHK
DATE
CHANGE
REVISED AND REDRAWN.
REV
F
REFERENCE
92447S
-
3536304C1
12
PK
3536304C1
(A13FB)
-
-
3536306C1
(A13FA)
-
-
3536304C1
A97VT1
12
PL
3516158C1
A72A
16
GY
3515517C1
A13BL1
18
BK
3515517C1
A98M
18
BK
3534164C1
(A13FA)
3536306C1
A116M
18
GY
3515517C1
18
PK
3515517C1
D3@@@
A13COG2
16
PK
3573312C1
D3@@@@
A13CB
10
PK
3515518C1
D4
A28V
18
TN
3534164C1
E1
(A13FB)
-
-
3536304C1
E2
(A13FB)
-
-
3536306C1
E3
(A13FA)
-
-
3536304C1
E4
(A13FA)
-
-
3536306C1
DRAWN
300422
61802Y
410
-
A13FM
A13BL1
RELEASE NO.
Figure 410
(A13FB)
D3&&
CHART CONTINUED ON SHEET 10A
0488 20MAY14
3573312C1
A70D A13EE
3
D
TERMINAL
B1&
2
B
GAUGE COLOR
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
Connector Body Composite (1014)
SHEET
010
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.31. CONNECTOR BODY COMPOSITE (1014), P. 10A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
FUSE BLOCK 5 (1014) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE) CAV
CIR
F1
-
-
-
-
F2
-
-
-
-
F3
-
-
-
-
F4
-
-
-
-
G1
(A13FB)
-
-
3536304C1
2
G2
(A13FB)
-
3536306C1
G3
(A13FA)
-
-
3536304C1
3
G3@@
A13FK
12
PK
3573312C1
G4
(A13FA)
-
-
3536306C1
H1
A67CC
16
PK
3573312C1
H1**
A67A
16
PK
3573312C1
H1%%%
A13AM
18
RD
3534164C1
H1%%%
A13T
18
RD
3534164C1
H2%%%
A13COG
16
PK
3573312C1
H2*
A88V
18
LTGN
3534164C1
H2*
A13COG2
16
PK
3573312C1
H3
A87C
18
GY
3534164C1
H4
A13EH
18
PK
3534164C1
J1%
A13FD
18
PK
3573312C1
A13FE
18
PK
3573312C1
(A13FB)
-
-
3536306C1
A13FB
12
PK
3573311C1
A13FE
18
PK
3573312C1
A13FF
18
PK
3573312C1
(A13FA)
-
-
3536306C1
E
C
A
G
J
1
4 D
B
F
H
CONNECTOR 3534572C1 BODY LOCK 3536085C1 3599541C1
% CRIMPED TOGETHER ** W/ SMARTCRUISE ONLY (VORAD VS-400) * MUTUALLY EXCLUSIVE @@ N/ IGNITION RELAY 3 %%% W/BASE HARNESS W/DFM
J2@@
J3%
GAUGE COLOR
-
TERMINAL
CHART CONTINUED FROM SHEET 010
FUSE LOCATION CAVITY RATING
PART NUMBER FUSE
3534209C1 3536178C1 COLLISION AVOIDANCE FRONT
F5-A
G1, H1
10
F5-B
G2, H2
10/5
F5-C
G3, H3
10
3534209C1 3536178C1 WINDSHIELD WASHER PUMP
F5-D
G4, H4
10
3534209C1 3536178C1 SECONDARY GAUGE CLUSTER
F5-E
C1, D1
10
3534209C1 3536178C1 CLUSTER / CAB HAVC CONTROLLER W/ ICON
F5-E
C1, D1
F5-F
C2, D2
F5-G
C3, D3
10/5
3534209C1 3536178C1
F5-G
C3, D3
CLUSTER / CAB HAVC CONTROLLER W/ ICON
CAB HVAC CPM W/ ICON / BEACON N/ ICON
3534209C1 3536178C1 DATA LINK TRANSDUCER
10
-
-
-
-
-
ALTERNATOR WARNING
10A
5TH WHEEL JAW UNLOCK AND MNTR
5A
BEACON W/ ICON
F5-H
C4, D4
10
3534209C1 3536178C1 COMPASS MODULE
F5-J
A1, B1
10
3534209C1 3536178C1 SATELLITE COMMUNICATION
F5-K
A2, B2
15
3534210C1 3536179C1 AIR DRYER
F5-L
A3, B3
-
F5-M
A4, B4
10
-
-
COLLISION AVOIDANCE SIDE
3534209C1 3536178C1 BACK-UP LIGHTS
RELAY LOCATION - CAVITY
PART NUMBER
J1, J2
3600329C1
IGNITION RELAY # 2
*
J3, J4
3600329C1
IGNITION RELAY # 3
*
DATE
0488 20MAY14
CHANGE
REV
ADDED CIRCS A13AM,A13TC
DESCRIPTION
REFERENCE
92447S
DRAWN
300371 RELEASE NO.
A13COG AT R/D 1014.
Figure 411
72376Z
* ALSO SEE CONNECTOR 1012
10
3534209C1 3536178C1 PTO / LANE DEPARTURE SYSTEM
5A
CHK
DESCRIPTION
BREAKER
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
26AUG10
PART NO.
AE08058107
SHEET
10A
Connector Body Composite (1014)
411
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.32. CONNECTOR BODY COMPOSITE (1014), P. 10B CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
W/2010 LH FUSE BLOCK
-
-
3536302C1
A2#
(A13FD)
-
-
3536302C1
A2#
A13FP
16
PK
3536302C1
A2#
A13FG
16
PK
3536302C1
A3
A13FC
12
PK
3536302C1
A4#
(A13FM)
-
-
3536301C1
A4#
(A13FE)
-
-
3536301C1
A4#
A13FC
12
PK
3536301C1
B1
A78V
18
LTGN
3534164C1
B2
A92U
18
TN
3534164C1
B2%% A92#163
16
PK
3573312C1
B2%% A92A163
18
PK
3573312C1
FUSE BLOCK 1 (1014) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
D
(A13FL)
C
A2#
B3
A13B
18
PK
3534164C1
B4&
A13EA
18
PK
3573312C1
B4&
A73A
18
LTGN
3573312C1
C1
(A12V)
-
-
3536301C1
C1
A12D
12
LTBL
3536301C1
C2#
(A13FL)
-
-
3536302C1
C2#
(A13FD)
-
-
3536302C1
C3
(A13FC)
-
-
3536302C1
C4#
(A13FM)
-
-
3536301C1
C4
(A13FM)
-
-
3536301C1
C4#
(A13FE)
-
-
3536301C1
D1
A12F
18
LTBL
3515517C1
D2
A87C
18
GY
3534164C1
D3**
A13SD
18
PK
3536295C1
D3**
A70D
18
GY
3536295C1
D3
A70D
18
OR
3536295C1
D3
A13EE
18
PK
3515517C1
D3
A13EE
16
DKBL
3515517C1
D3
A13CE
16
PK
3515517C1
D4
A13
18
PK
3534164C1
E1
A12V
12
LTBL
3536301C1
E2#
A13FL
12
PK
3536302C1
E2#
A13FD
12
PK
3536302C1
CAV
CIRC
E3#
(A13FC)
-
-
3536302C1
G3#
A13F
18
PK
3573312C1
E3#
A13FL
12
PK
3536302C1
G3#
A13FD
18
PK
3573312C1
E3#
A13FD
12
PK
3536302C1
G3#
A13X
18
PK
3573312C1
E4#
A13FM
12
PK
3536301C1
G3
A13FL
16
PK
3573312C1
E4#
A13FE
12
PK
3536301C1
G3
A13FL
18
PK
3573312C1
F1*&
A86F
18
LTGN
3573312C1
G4#
A13FM
12
PK
3573311C1
F1*&
A86R
18
LTGN
3573312C1
G4#
A13FE
12
PK
3573311C1
F2
A13AE
14
PK
3573312C1
J1##
A94T
12
GY
3573311C1
F3
A13TRIB
16
PK
3573312C1
J1#*
A94TB
12
GY
3573311C1
F3
A104AK
16
DKBL
3573312C1
J1
A94TT1
12
GY
3573311C1
F4
A97FA
16
PL
3573312C1
J2#
A12-G
18
WH
3573312C1
F4
A97F
16
PL
3573312C1
J2#
A13-GFF
18
WH
3573312C1
G1#
A13FF
18
PK
3573312C1
J3
A14FB
12
RD
3573311C1
G1#
A13FH
18
PK
3573312C1
J4#
A13-GBK
18
WH
3573312C1
G2##
A94TV
12
GY
3573311C1
J4#
A13-GFD
18
WH
3573312C1
G2#*
A94TD
16
GY
3573312C1
H J
REFERENCE
92715R
G
REV
A
F
CHANGE
INITIAL RELEASE.
E
DATE
-
TERMINAL
B
3536301C1
4
-
CONNECTOR 3534572C1 BODY LOCK 3536085C1 3599541C1
# W/ IGN FEED N/ RELAY 3 %% W/ ALLISON TC10 XMSN WIRING & W/ BASE HARNESS, W/IBB,W/FUSE, ** W/ DAYCAB TRIPMASTER WIRING *& W/ STANDARD RADIO WIRING ## W/ STD SOCKET W/IGN FEED #* W/ SW BATTERY FEED SOCKET CENTER
DRAWN
92715R
Figure 412
GAUGE COLOR
TERMINAL
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
412
3
-
2
(A12V)
1
CIRC
A1
A
CHK
-
GAUGE COLOR
CAV
DATE
10SEP14
PART NO.
AE08058107
Connector Body Composite (1014)
SHEET
10B
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.33. CONNECTOR BODY COMPOSITE (1015), P. 11 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
FUSE BLOCK 6 (1015) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
CAV
CIR
A1
A19V
GAUGE COLOR 16
GY
3573312C1
A1*
A19V
16
GY
3536302C1
A2
A14A
20
PK
3535484C1
A2@
A14A
20
PK
3536294C1
A3
A75WA
14
RD
3573312C1
14
RD
3536299C1
A3@ A75WAB
D
A3
A70BF
14
RD
3536299C1
A4
A75
12
LTGN
3573311C1
A4%
A75
12
LTGN
3536299C1
B1
A14RA
12
RD
3573311C1
B2
A14NC
12
RD
3573311C1
B3
A14HF
12
RD
3573311C1
B4
A14FE
12
RD
3573311C1
C1
A87-G
18
WH
3536302C1
C2
A87D
18
GY
3536302C1
C3
A19A
18
GY
3534164C1
C3*
A19A
18
GY
3515517C1
C4
A19
16
GY
3573312C1
C4*
A19
16
GY
3536302C1
D1
AA87F
18
GY
3534164C1
D2
A13AA
18
PK
3534164C1
D3
A19V
16
GY
3573312C1
D4
A19-GB
18
WH
3534164C1
C 4 3 2 1
2
1
3
TERMINAL
4 B
A
* W/FUEL WATER SEPERATOR # ELECTRIC VEHICLE MONITORING DRIVER DISPLAY @ NO IDLE HEATER W/KEY OFF % W/HVAC BLOWER MOTOR W/NO IDLE HEAT
CONNECTOR 3599501C1 BODY LOCK 3599541C1
FUSE LOCATION CAVITY RATING
PART NUMBER FUSE
CHK
DATE
0488 20MAY14
DESCRIPTION
BREAKER
F6-A
A4, B4
30
F6-B
A3, B3
-
F6-C
A2, B2
10
3534209C1 3536178C1 DRIVER DISPLAY
F6-D
A1, B1
20
3534211C1 3536180C1 FUEL HEATER
3534213C1 3536182C1 CAB HVAC BLOWER MOTOR -
OPEN
-
RELAY LOCATION - CAVITY
PART NUMBER
C3, C4, D3, D4
3600330C1
FUEL HEATER
C1, C2, D1 ,D2
3600330C1
WASHER BOTTLE
CHANGE
REVISED AND REDRAWN.
REV
E
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 413
DESCRIPTION
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
011
Connector Body Composite (1015)
413
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.34. CONNECTOR BODY COMPOSITE (1015), P. 11A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
W/2010 LH FUSE BLOCK
FUSE BLOCK 1 (1015) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
B 4
3
2
1
4
C
3
D
2 1 A
CONNECTOR 3599501C1 BODY LOCK 3599541C1 GAUGE COLOR
CAV
CIRC
A1
A87-G
18
A2
A87F
A3
A63JJ
A4
TERMINAL
WH
3536302C1
18
GY
3515517C1
18
DKBL
3536295C1
A63JJ
18
DKBL
3536302C1
B1
A87D
18
GY
3534164C1
B2
A13AA
18
PK
3534164C1
B3*
A63JA
18
DKBL
3573312C1
B3*
A63JB
18
DKBL
3573312C1
B3
A63JA
18
DKBL
3534164C1
B4
A63J
20
DKBL
3535484C1
C1#
A56C
18
OR
3536302C1
16
WH
3536302C1
C1& A11-GW1 C2#
A56T
12
OR
3536299C1
C2&
A94X
16
GY
3536302C1
C3#
A57C
18
OR
3515517C1
C3&
A66A
18
YL
3515517C1
C4#
A57T
12
OR
3536299C1
C4&
A66
16
YL
3536302C1
D1#
A56J
12
OR
3573311C1
D1&
A94Y
16
GY
3573312C1
D2#
A56-GT
18
WH
3573312C1
D2&
A14BC2
16
PK
3573312C1
D3#
A57J
12
OR
3573311C1
D3&
A14
12
RD
3573311C1
D4#
A57-GT
18
WH
3573312C1
D4&
A66-G
16
WH
3573312C1
* w/ SLEEPER FLOOR LIGHT WIRING # w/ STD SOCKET W/IGN FEED & w/ BASE HARNESS, W/RUSSIAN CONTENT
CHK
-
DATE
-
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92715R
DRAWN
RELEASE NO.
92715R
Figure 414
414
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10SEP14
PART NO.
AE08058107
Connector Body Composite (1015)
SHEET
11A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.35. CONNECTOR BODY COMPOSITE (1016), P. 12 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
FUSE BLOCK 7 (1016) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
C
A
E
G
CAV
F1
A14RD
12
RD
3573311C1
F2
A14RB
12
RD
3573311C1
F3
A22AA
12
RD
3516158C1
F3
A22AA
16
PK
3573312C1
F4
A14HC
12
RD
3573311C1
F4
A14HC
10
RD
3573311C1
G1@@@@
A12Q
18
LTBL
3515517C1
G1
A72AJ
16
OR
3573312C1
G1
A72
18
OR
3534164C1
J
3 4 F
GAUGE COLOR
H CONNECTOR 3534572C1 BODY LOCK 3536085C1 3599541C1 TERMINAL
CAV
CIRC
A1
A75C
10
LTGN
3573311C1
A1**
A14CN
12
RD
3516158C1
A2
A65BD
16
OR
3573312C1
A2##
A14JAB
16
RD
3573312C1
A3
A13FG
12
PK
3573311C1
A4%
A14VB
10
RD
3573311C1
A4%
A14FDT
14
RD
3573312C1
B1
A14ND
12
RD
3573311C1
B2%
A14MD
12
RD
3573310C1
B2%
A14MD
12
RD
3573311C1
B2##
A14
12
RD
3573311C1
B3
A39A
16
GY
3573312C1
B3
A72AJ
16
OR
3573312C1
B3##
A13TA
16
PK
3573312C1
B4@
A14NA
12
RD
3573311C1
B4@@
A14NA
12
RD
3573311C1
C1
-
-
-
-
C2
-
-
-
-
C3
-
-
-
-
C4
-
-
-
-
D1
-
-
-
-
D2
-
-
-
-
D3
-
-
-
-
D4
-
-
-
-
E1
A14VA
10
RD
3573311C1
E1***
A14FDU
16
RD
3573312C1
E2
A14SC
12
RD
3573311C1
E2*
A72E
18
OR
3534164C1
E2***
A14CM
12
RD
3516158C1
E2****
A12A
12
OR
3516158C1
E2#@
A72A
12
OR
3573311C1
E2##
A14BA
14
RD
3516158C1
% MUTUALLY EXCLUSIVE * W/ SWITCH CONTROLLED CENTER PIN # W/ AUX ISO TRAILOR SOCKET @ W/ STD BATTERY FEED @@ DUAL BATTERY FEED W/ LOAD SHEDDING @@@@ DAYCAB ACC FEED W/BODY BUILDER COIRING %% W/AUXILLARY TRAILER SOCKET(SLEEPER CAB) FUSE LOCATION CAVITY
RATING
CHK
PK
3536301C1 3536299C1
G1*
A72EC
18
OR
3534164C1
G1**
A72CG
18
OR
3515517C1
G1#
A72F
16
OR
3573312C1
G1****
A72F
16
OR
3515517C1
G2*
A94TA
12
GY
3573311C1
G2**
A72CC
12
OR
3516158C1
G2***
A72V
12
DKBL
3516158C1
G2
A14SC
12
RD
3573311C1
G2#
A72V
12
DKBL
3573311C1
G2##
A12BB
18
G3
A70D
14
RD
3516158C1
G3
A70C
18
OR
3534164C1
G4
(A70J)
H1
-
-
-
-
H2
-
-
-
-
H3
-
-
-
LT BL 3515517C1
3536299C1
-
H4
-
-
-
-
J1**
A72A
12
OR
3573311C1
J1%%
A14CM
12
RD
3516158C1
J1%%%
A72A
12
OR
3516158C1
J1
A14BA
14
RD
3516158C1
J1*#
A14BA
14
RD
3573312C1
J1%%%
A72AD
12
OR
3573311C1
J1*
A94TC
12
GY
3573311C1
J2**
A72-G
18
WH
3573312C1
J2%%
A11-GC
18
WH
3515517C1
J2*
A72-GB
18
WH
3573312C1
J2**
A72-GA
18
WH
3573312C1
J2*
A72-GC
18
WH
3573312C1
J2%%%
A72-GA
16
WH
3515517C1
J2
A72-GA
16
WH
3573312C1
J2*#
A12-GR
18
WH
3515517C1
J2%%%
A72A-G
16
OR
3573312C1
J3
A70T
12
OR
3573311C1
J4
A70-GT
18
WH
3534164C1
%%% ISO TRAILER SOC N/SWITCH ## FOR RUSSIAN PROSTAR **** ISO TRAILER SOCKET W/SWITCH ** W/AUXILIARY TRAILER SOCKET *** W/FDT SYSTEM FOR DAYCAB #### W/SMARTWAVE TIRE PRESUURE MONITOR SYSTEM @@@ STANDARD BATTERY FEED
PART NUMBER FUSE
30
12
TERMINAL
(A70J)
2
D
GAUGE COLOR
A13FM
E4
1
B
CIRC
E3
DESCRIPTION
BREAKER
F7-A
E1, F1
3534213C1 3536182C1 SLEEPER FUSE PANEL FEED
F7-B
E2, F2 25 / 10 3534209C1 3536178C1 TRLR SOCKET AUX / SWITCHED CENTER PIN / ISO
F7-C
E3, F3
-
F7-D
E4, F4
30
3534213C1 3536182C1 TRAILER STOP LIGHTS
F7-E
A1, B1
30
3534213C1 3536182C1 SLEEPER HVAC BLOWER
F7-F
A2, B2
15
3534210C1 3536179C1 CUSTOMER SUPPLIED WORK LIGHT
F7-G
A3, B3
5
F7-H
A4, B4
30
-
-
3534208C1
-
OPEN
IBBE STAND ALONE REAL TIME CLOCK
3534213C1 3536182C1 SLEEPER FUSE PANEL FEED
RELAY LOCATION - CAVITY
PART NUMBER
G1, G2, J1, J2
3600329C1
TRAILER AUX / SOCKET CENTER PIN
G3, G4, J3, J4
3600329C1
TRAILER STOP LIGHTS
DATE
0488 20MAY14
CHANGE
REVISED AND REDRAWN.
REV
E
DESCRIPTION
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 415
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
012
Connector Body Composite (1016)
415
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.36. CONNECTOR BODY COMPOSITE (1016), P. 12A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
W/ 2010 LH FUSE BLOCK
FUSE BLOCK 1 (1016) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
1
2
3
4
A B C D E F G H J CONNECTOR 3534572C1 BODY LOCK 3536085C1 3599541C1
& W/ISO AUX TRLR SOCKET WRG # W/IGN FEED W/ RELAY 3
GAUGE COLOR
CAV
CIRC
A1
A13FA
12
PK
3536304C1
A2
A13FA
12
PK
3536304C1
A3
A13FS
12
PK
3536304C1
A3#
A13FK
12
PK
3536304C1
A4
A12D
12
LT BL 3536304C1
B1
-
-
-
-
B2
A22AA
12
RD
3573311C1
B2
A22AA
16
PK
3573312C1
B3
A39A
16
GY
3573312C1
B3
A98M
18
BK
3534164C1
B4
A12BB
18
LT BL 3534164C1
B4
A72F
16
OR
3573312C1
B4&
A72B
16
OR
3573311C1
B4&
A94AM
14
GY
3573311C1
C1
(A13FA)
3536304C1
C2
(A13FA)
3536304C1
C3
(A13FS)
3536304C1
C3# (A13FK)
3536304C1
C4
(A12D)
D1
-
-
-
-
D2
A97DF
16
PL
3573312C1
D3
A13TA
16
PK
3573312C1
D3
A72AJ
16
OR
3573312C1
D4
A12A
18
LT BL 3534164C1
D4
A12B
20
LT BL 3535484C1
E1
(A13FA)
3536304C1
E2
(A13FA)
3536304C1
E3
(A13FS)
3536304C1
E3# (A13FK)
3536304C1
3536304C1
E4
(A12D)
F1
-
-
-
3536304C1 -
F2
A13COG2
16
PK
3573312C1
F2
A116M
18
GY
3534164C1
F2
A13BL1
18
PK
3534164C1
F3
A13BL1
18
PK
3515517C1
F4
-
-
-
G1# (A13FA)
CHK
-
DATE
-
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92715R
A13FL
G2
(A13FA)
3536304C1
G3
(A13FS)
3536304C1
G3# (A13FK)
3536304C1
12
PK
3536304C1
G4
(A12D)
H1
-
-
H2
A88V
18
H2
A13COG2
16
PK
3573312C1
H2
A13A
16
PK
3573312C1
H3
-
-
-
-
H4
-
-
-
-
DRAWN
3536304C1 -
-
LT GN 3534164C1
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR
92715R
416
3536304C1
G1#
RELEASE NO.
Figure 416
TERMINAL
DATE
10SEP14
PART NO.
AE08058107
Connector Body Composite (1016)
SHEET
12A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.37. CONNECTOR BODY COMPOSITE (1017), P. 13 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
FUSE BLOCK 8 (1017) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE) C
A
E
G
J
1 2 3 4 D
B
F
H
CONNECTOR 3534572C1 BODY LOCK 3536085C1 3599541C1 GAUGE COLOR
% CRIMPED TOGETHER * IGNITION FEED WIRING # REMOTE START / STOP IGNITION FEED & IGNITION CENTRE PIN FEED ## N/ IDLE HEAT - CAB ** TRAILER TRACKS FOR SLEEPER & DAYCAB && ANTILOCK BRAKES W/ WABCO ! TRAILER SOCKET W/ SW CONTRLLED CENTER PIN !! BATTERY CENTER PIN SOCKET %% FOR RUSSIAN PROSTAR ^^ BATERY CENTER PIN SOCKET #### NO IDLE HEAT COIRING *** W/PEOPLE NET (DAY CAB) **** W/POWER REMOTE MODULE ### W/DAYCAB N/LOAD SHADDING
CAV
CIR
TERMINAL
CAV
CIR
A1
A14NJ
12
RD
3536301C1
F1
A14U
16
A2
A14JE
12
RD
3573311C1
F1***
A14EA
A3
A94TT2
14
GY
3573312C1
F1****
A20
A4
A14JD
12
RD
3573311C1
F2
B1%%
A14TA
16
RD
3573312C1
B1
A94AE
12
GY
3573311C1
B2
A14A
18
RD
B3
A94TT
14
B4
A97VT
C1
GAUGE COLOR
TERMINAL
RD
3573312C1
14
RD
3516158C1
16
LTGN
3573312C1
A14HE
12
RD
3573311C1
F3
A97DF
16
PL
3573312C1
F4
A14JC
12
RD
3573311C1
3515517C1
F4###
A14JC
10
RD
3573311C1
GY
3573312C1
G1##
A75TP
18
LTGN
3515517C1
12
PL
3573311C1
G2
-
-
-
-
(A14NJ)
-
-
3536301C1
G3
A13FH
18
PK
3573312C1
C2
-
-
-
-
G3%#
A13FF
18
PK
3573312C1
C3
-
-
-
-
G4
(A94TC)
-
-
3536299C1
C4
-
-
-
-
G4&
A94TV
12
GY
3573311C1
D1
-
-
-
-
H1
-
-
-
-
D2
-
-
-
-
H2
A75TD
18
LTGN
3515517C1
D3
-
-
-
-
H2####
A75TP
18
LTGN
3534164C1
D4
-
-
-
-
H3
-
-
-
-
E1
(A14NJ)
-
-
3536301C1
H4
-
-
-
-
E2
A94AY
12
GY
3573311C1
J1
A75TR
18
LTGN
3515517C1
E2&&
A94AY
14
GY
3516158C1
J2
A75T-GD
18
LTGN
3515517C1
E3
A13FS
12
PK
3573311C1
J3&
A94T
12
GY
3573311C1
E4!
A94T
12
GY
3573311C1
J3!
A94TB
12
GY
3573311C1
E4&
A94TV
12
GY
3573311C1
J3**
A944TT1
12
GY
3573311C1
E4!!
A94TC
12
GY
3573311C1
J4%
A13-GFF
18
WH
3573312C1
E4^^
A94T
10
GY
3573311C1
J4
A12-G
18
WH
3573312C1
FUSE LOCATION CAVITY RATING
PART NUMBER FUSE
DESCRIPTION
BREAKER
F8-A
E1, F1
10
F8-B
E2, F2
30/15
F8-C
E3, F3
5
F8-D
E4, F4
30
3534213C1 3536182C1 TRAILER ABS ECU
F8-E
A1, B1
15
3534210C1 3536179C1 SKIRT LIGHTING
F8-F
A2, B2
30
3534213C1 3536182C1 TRANSMISSION - SEE NOTE 1
F8-F
A2, B2
20
3534213C1 3536182C1 INTERNATIONAL ENGINE ACTUATOR
F8-G
A3, B3
5
F8-H
A4, B4
30
F8-H
A4, B4
25/10
3534209C1 3536178C1 VEHICLE SENSOR MODULE 3534213C1 3536182C1 TRACTOR ABS ECU 3534208C1
-
3534208C1
REMOTE ENG CONT PTO MAXXFORCE
-
TRAILER TRACS
3534213C1 3536182C1 ENGINE ECU 3534213C1 3536182C1 INTERNATIONAL ENGINE ECM
RELAY LOCATION - CAVITY
PART NUMBER
G3, G4, H4, J3, J4
3600329C1
TRAILER ABS ECU
G1, G2, J1, J2
3600329C1
ICON ACCESSORY NO IDLE HEAT CONTROL
DESCRIPTION
NOTE 1: W/ EATON AUTOSHIFT,ULTRASHIFT XMSN & MERITOR FREEDOMLINE XMSN
CHK
DATE
0488 20MAY14
CHANGE
REVISED AND REDRAWN.
REV
F
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 417
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
SHEET
013
Connector Body Composite (1017)
417
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.38. CONNECTOR BODY COMPOSITE (1017), P. 13A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
FUSE BLOCK 1 (1017) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
OR
3534164C1
18
OR
3534164C1
A1%*
A72EC
18
OR
3534164C1
A1%%
A72F
16
OR
3573312C1
A1
A12Q
18
LTBL
3534164C1
A1&#
A72AJ
16
OR
3573312C1
A1@
A12E
18
A2%
A14SC
12
RD
3573311C1
A2%
A72CC
12
OR
3573311C1
A2%*
A94TA
12
GY
3573311C1
A2%%
A72V
12
DKBL
3573311C1
A2&&
A12BB
18
LTBL
3534164C1
A2&#
A94AC
12
GY
3573311C1
A3#
A53AB
18
YL
3573312C1
A3#
A53ABA
18
YL
3573312C1
A3%
A72CJ
18
OR
3534164C1
A4#
A52AB
18
YL
3534164C1
A4%
A72CD
12
OR
3573311C1
B1
-
-
-
-
B2
-
-
-
-
B3
-
-
-
C1%
A14CM
12
RD
3573311C1
A94TC
16
GY
3573312C1
C1&&
A14BA
14
RD
3573312C1
C1&#
A72AD
12
OR
3573311C1
C2%
A72-G
18
WH
3573312C1
C2%
A72-GA
18
WH
3573312C1
C2%
A11-GC
18
WH
3534164C1
C2%*
A72-GB
18
WH
3573312C1
C2%*
A72-GC
18
WH
3573312C1
C2%%
A72-GA
16
WH
3573312C1
C2
A12-GR
18
WH
3534164C1
C2&#
A72A-G
16
OR
3573312C1
C3**
A50S
18
YL
3534164C1
C3%
A14CN
12
RD
3573311C1
C4**
A53-G
18
GY
3534164C1
C4
A53-GBE
18
GY
3534164C1
C4%
A11-GD
18
WH
3534164C1
D1##
A14SBB
18
RD
3534164C1
D1%
A72CF
18
OR
3534164C1
D2##
A14SBC
12
RD
3573311C1
D2%
A72CB
12
OR
3573311C1
D3
-
-
-
-
D4
-
-
-
-
E1
A116L-G
18
WH
3534164C1
E2
A116LB
18
GY
3534164C1
E3
-
-
-
-
E4
-
-
-
-
F1##
A14SBD
12
LTGN
3573311C1
F1%
A14CL
12
RD
3516158C1
F1*#
A116LZ
18
GY
3534164C1
18
WH
3534164C1
18
WH
3534164C1
CHANGE
0488 18AUG15 ADDED CIRCUIT A12E
J
3534164C1
C1%*
A11-GB
H
OR
G
YL
12
F
18
A72A
E
A53ABA
D
B4
C
DATE
DK BL 3534164C1
C1%
F2%
B
18
A72CG
4
A72
A1%
REV
B
REFERENCE
93248T
CONNECTOR 3534572C1 BODY LOCK 3536085C1 3599541C1
%* W/ SW BATTERY FEED SOCKET CENTER && W/ BASE HARNESS, W/RUSSIAN CONTENT &# W/ ISO 7638-2 ABS TRAIL TRLR SOCKET BOC # W/ HEADLIGHT WIRING W/TRIPMASTER ** W/ DAYCAB TRIPMASTER WIRING ## W/ TWO CUSTOMER ACCESSORY SW %% W/ ISO AUX TRLR SOCKET WRG N/SW @ SLEEPER ACCESSORY FEED W/BODY BUILDER WIRING
CHART CONTINUED ON SHEET 13B
DRAWN
AT R/D 1017 TO CAVITY A1.
Figure 418
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
418
3
A1%
F2## A14-GSD
CHK
TERMINAL
2
GAUGE COLOR
A
CIRC
1
W/2010 LH FUSE BLOCK CAV
92715R
DATE
10SEP14
PART NO.
AE08058107
Connector Body Composite (1017)
SHEET
13A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.39. CONNECTOR BODY COMPOSITE (1017), P. 13B CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CONTINUED FROM SHEET_13A
-
F4
-
-
-
-
G1#%
A14SAB
18
RD
3515517C1
G1&*
A12CE
18
G1%
A72CE
18
OR
3515517C1
G2#%
A14SAC
12
RD
3516158C1
A14CA
12
RD
3516158C1
A72CA
12
OR
3516158C1
A13BLT
18
PK
3534164C1
A14BLT
14
RD
3573312C1
A116U-G
18
WH
3534164C1
H2
A116UB
18
GY
3534164C1
H3
-
-
-
-
H4
-
-
-
-
J1#%
A14SAD
12
LT GN 3516158C1
J1&*
A12CF
14
LT BL 3516158C1
J1%
A14CK
12
RD
3516158C1
J1*#
A116UZ
18
GY
3515517C1
J2#% A14-GSB
18
WH
3515517C1
J2&*
A11-GA
18
WH
3515517C1
J2*#
A116U
18
GY
3515517C1
J3
A58BLT
14
BN
3573312C1
J4
A13-GBM
18
WH
3534164C1
LT BL 3515517C1
C D E F G H J
G4
TERMINAL
B
G3
4
3534164C1
-
3
GY
-
2
18
-
1
CIRC A116L
F3
A
CAV F2*#
G2&*
GAUGE COLOR
FUSE BLOCK 1 (1017) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
CONNECTOR 3534572C1 BODY LOCK 3536085C1 3599541C1
*# W/ 5TH WHEEL JAW UNLOCK & MONITOR #% W/ SINGLE CUSTOMER ACC SWITCH WRG &* W/ REFRIGERATOR PWR CONTROLLED SW % W/ AUX TRLR SOCKET CENTER PIN
CHK
DATE
CHANGE
0638 14OCT14 INITIAL RELEASE.
REV
A
REFERENCE
92715R
DRAWN
RELEASE NO.
92715R
Figure 419
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10SEP14
PART NO.
AE08058107
SHEET
13B
Connector Body Composite (1017)
419
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.40. CONNECTOR BODY COMPOSITE (1018), P. 14 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
FUSE BLOCK 9 (1018) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
E
C
A
G
** N/ IDLE HEAT - CAB ## W/ REMOTE START / STOP * MUTUALLY EXCLUSIVE @ AUTO START/STOP **** W/MANUAL XMSN WIRING W/AUTO START STOP ### W/BENDIX LANE DEPART
J
1 2
CAV
3 4 D
B
F
H
CONNECTOR 3534572C1 BODY LOCK 3536085C1 3599541C1 GAUGE COLOR
CIR
A1
A81C
12
LTGN
3573311C1
A2
A75AJB
16
LTGN
3573312C1
A3
-
-
-
-
A4@
A14BD
12
RD
3573311C1
B1
A14NB
12
RD
3573311C1
B2
A75AJC
18
LTGN
3534164C1
B3
A14KJ
12
RD
3573311C1
B4@
A14BE
16
RD
3573311C1
B4@
A14BR2
14
RD
3573311C1
C1
A81B
12
LTGN
3573311C1
C2
A14TR1A
16
RD
3515517C1
C3
-
-
-
-
C4
-
-
-
-
D1
A14MB
12
RD
3573311C1
D2
A14TRI
16
RD
3573312C1
D3
-
-
-
-
D4
-
-
-
-
E1
-
-
-
-
E2
-
-
-
-
E3
A14
12
RD
3573311C1
E4
A14BLT
14
RD
3573312C1
E4###
A14CSB
16
RD
3573312C1
A104AN
16
DKBL
TERMINAL 3573312C1
A104AP
18
DKBL
F1**
A75TL
18
LTGN
3515517C1
F2**
A75TC
18
LTGN
3515517C1
F2##
A104AJ
16
DKBL
3573312C1
F3
A14JAB
16
RD
3573312C1
F4
A14KL
12
RD
3573311C1
A104AL
16
DKBL
A104AK
16
DKBL
G1**
A75TK
18
LTGN
3515517C1
G2**
A75TD
18
LTGN
3515517C1
A104-G
18
WH
TERMINAL
CAV
GAUGE COLOR
CIR
F1##
G1##
G2##
3573311C1
3573312C1
A104-GA
18
WH
G3*
A13BLT
18
PK
3515517C1
G4
A14BLT
14
RD
3573312C1
H1
A104AP
18
DKBL
3515517C1
H1@
A11-GR
18
WH
3515517C1
H1##
A104AP
18
DKBL
3534164C1
H1****
A11-GR
18
DKBL
3534164C1
H2
A9RB
18
GY
3534164C1
H2@
A14BE
16
RD
3536295C1
H2****
A15XM
18
RD
3573312C1
H3
-
-
-
-
H4
-
-
-
-
J1
A104AR
18
DKBL
3515517C1
J1@
A104SR
18
DKBL
3515517C1
J2
A104-GA
18
WH
3534164C1
J2@
A104BC
18
DKBL
3534572C1
J2****
A104BC
18
DKBL
3534164C1
J3
A58BLT
14
BN
3516158C1
J4
A13-G8M
18
WH
3534164C1
FUSE LOCATION CAVITY RATING PART NUMBER
DESCRIPTION
FUSE
CIR BREAKER
F9-A
C1, D1
30
3534213C1
3536182C1
POWER WINDOW / DOOR - DRIVER
F9-B
C2, D2
7.5/3
3546109C1
3536177C1
ICON OR TRI-PAC
F9-C
E3, F3
10
3534209C1
3536178C1
INTERNATIONAL ENGINE AFTER TREATMENT
F9-D
E4, F4
20
3534211C1
3536180C1
INTERNATIONAL ENGINE ECM RELAY
F9-E
A1, B1
30
3534213C1
3536182C1
POWER WINDOW / DOOR PASSENGER
F9-F
A2, B2
5
3534208C1
-
F9-G
A3, B3
20
3534211C1
3536180C1
INTERNATIONAL ENGINE
F9-H
A4, B4
20
3534211C1
3536180C1
AUTO START/STOP REMOTE PWR MODULE
NO IDLE HEAT CONDENSATION MODULE
RELAY LOCATION - CAVITY
PART NUMBER
H1, H2, J1, J2
3600330C1
DESCRIPTION
G1, G2, F1, F2
3600330C1
SEE NOTE 2
G3, G4, H4, J3, J4
3600329C1
INTERNATIONAL ENGINE
SEE NOTE 1
NOTE 1: REMOTE START / STOP RELAY # 1 / NO IDLE HEAT - VALVE # 1A RELAY NOTE 2: REMOTE START / STOP RELAY # 2 / NO IDLE HEAT - VALVE # 1B RELAY CHK
DATE
0488 20MAY14
CHANGE
REVISED AND REDRAWN.
REV
F
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 420
420
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
Connector Body Composite (1018)
SHEET
014
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.41. CONNECTOR BODY COMPOSITE (1018), P. 14A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
W/2010 LH FUSE BLOCK
-
-
A2
A14MD
12
RD
3573311C1
A3
A14RA
12
RD
3573311C1
A4
A14RC
12
RD
3573311C1
B1
-
-
-
-
B2
A65BD
16
OR
3573312C1
A19V
16
GY
3573312C1
A14SAC
12
RD
3573311C1
B4##
A14CK
12
RD
3573311C1
B4*
A14CA
12
RD
3573311C1
C1
-
-
-
-
C2
A14RB
12
RD
3516158C1
C3
A14NE
12
RD
3573311C1
C4
A14NH
12
RD
3573311C1
D1
-
-
-
-
D2
A14SC
12
RD
3573311C1
D2
A72E
18
OR
3534164C1
D2
A72A
12
OR
3573311C1
D2##
A14CM
12
RD
3573311C1
D2&
A14BA
14
RD
3573312C1
D2&&
A72AD
12
OR
3573311C1
D3#
A14SA
18
RD
3534164C1
D3%
A14SA
18
RD
3573312C1
D3%
A14SB
18
RD
3573312C1
D3*
A14CB
18
RD
3534164C1
D4##
A14CL
12
RD
3573311C1
D4%
A14SBC
12
RD
3573311C1
E1
-
-
-
-
E2
-
-
-
-
E3
A14NJ
16
RD
3573312C1
E4
A14NC
12
RD
3573311C1
F1
-
-
-
-
F2
-
-
-
-
F3&
A14TA
16
RD
3515517C1
F3&&
A94AE
12
GY
3516158C1
F4
A14A
20
PK
3535484C1
H1
-
-
-
-
H2
-
-
-
-
H3**
A104AN
16
DKBL
3573312C1
H3**
A104AP
18
DKBL
3573312C1
H4
A104AJ
16
DKBL
3573312C1
J1
-
-
-
-
J2
-
-
-
-
J3**
A104AK
16
DKBL
3536295C1
J3**
A104AL
16
DKBL
3536295C1
J4**
A104-G
18
WH
3573312C1
18
WH
3573312C1
E F G H
J
REFERENCE
92715R
D
REV
A
C
CHANGE
INITIAL RELEASE.
B
B3 B4#
A
DATE
-
FUSE BLOCK 1 (1018) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
4
CHK
TERMINAL
CONNECTOR 3534572C1 BODY LOCK 3536085C1 3599541C1
# W/ SINGLE CUSTOMER ACC SWITCH WRG % W/ TWO CUSTOMER ACCESSORY SW * W/ REFRIGERATOR PWR CONTROLLED SW ## W/ AUX TRLR SOCKET CENTER PIN FEED ** W/ WABCO RSC ABS W/FUSE & W/ BASE HARNESS, W/RUSSIAN CONTENT && W/ ISO 7638-2 ABS TRAIL TRLR SOCKET BOC
DRAWN
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
92715R
Figure 421
3
-
2
-
1
CIRC
A1
J4** A104-GA
-
GAUGE COLOR
CAV
DATE
10SEP14
PART NO.
AE08058107
SHEET
14A
Connector Body Composite (1018)
421
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.42. CONNECTOR BODY COMPOSITE (1019), P. 15 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CAV C3@ FUSE BLOCK 10 (1019) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
C
A
E
G
C4***
J
2 3 4 D
B
F
H
CAV
CIR
GAUGE COLOR
A53ABA
18
YL
A53AB
18
YL
A1**
A1*
TERMINAL 3573312C1
DATE
CHK
-
OR
TERMINAL 3573312C1
A92DN
18
TN
3573312C1
A92DN1
18
TN
3573312C1
A92#165
18
TN
3515517C1
C4#### A92#165
18
TN
3534164C1
A71-G
18
WH
3534164C1
C4@
A92F
18
TN
3534164C1
C4^
A92#165
18
TN
2003343C1
D1
-
-
-
-
D2
-
-
-
-
D3
-
-
-
D4
-
-
-
-
E1^
A92BT
18
RD
3534164C1
-
A14CA
12
RD
3573311C1
E2**
A14CK
12
RD
3516158C1
E2
A14SAC
12
RD
3573311C1
E3
-
-
-
-
E4**
A14CL
12
RD
3516158C1
E4
A14SBC
12
RD
3573311C1
A72CJ
18
OR
3515517C1
F1
A116L-G
18
WH
3515517C1
A2
A52AB
18
YL
3534164C1
F1^
A14JF
16
RD
3573312C1
A72CD
12
OR
3573311C1
F1^
A14HF
16
RD
3573312C1
A3***
A92-GN1
18
WH
3536295C1
F1^
A14JH
16
RD
3573312C1
A3***
A92-GBQ
18
WH
3536295C1
F2&
A14RC
12
RD
3573311C1
A3@
A92H
18
TN
3534164C1
F2%%
A116LB
18
GY
3515517C1
A3
A71C
18
OR
3534164C1
F3
-
-
-
-
A3^
A71B
18
OR
3534164C1
F4
A14NH
G1
RD
3573311C1
A4***
A92A1
16
TN
3573312C1
G1##
A14SAB
18
RD
3534164C1
A4
A71BD
16
OR
3573312C1
G1@@
A12CE
18
LTBL
3515517C1
A4@
A92E
16
TN
3573312C1
G1**
A72CE
18
OR
3515517C1
A4
A71BA
16
OR
3573312C1
G1%%
A116LZ
18
GY
3515517C1
B1
-
-
-
-
G2@@
A14CA
12
RD
3516158C1
B2
A53ABA
18
YL
3534164C1
G2**
A72CA
12
OR
3516158C1
B3
-
-
-
-
G2##
A14SAC
12
RD
3573311C1
B4
A97F
16
PL
3573312C1
G2%%
A116L
18
GY
3515517C1
C1**
A14CN
12
RD
3516158C1
G3
A14SBB
18
RD
3534164C1
C1
A50S
18
YL
3534164C1
G3**
A72CF
18
OR
3515517C1
C2**
A11-GD
18
WH
3515517C1
G4**
A72CB
12
OR
3516158C1
C2#
A53-GBE
18
GY
3515517C1
G4
A14SBC
12
RD
3573311C1
C2**** A53-GBE
18
GY
3534164C1
H1@@@
A116U-G
18
WH
3534164C1
C2
A53-GBE
18
GY
3534164C1
H1
A116U-G
18
WH
3515517C1
C3***
A92A18
16
TN
3573312C1
H2@@@
A116UB
18
GY
3534164C1
C3^
A71B
18
OR
3573312C1
H2
A116UB
18
GY
3515517C1
C3^
A71
16
OR
3573312C1
H3@@@
A116L-G
10
WH
3534164C1
H4@@@
A116LB
18
GY
3534164C1
J1**
A14CK
12
RD
3516158C1
J1@@
A12CF
14
LTBL
3516158C1
J1##
A14SAD
12
LTGN
3573311C1
J1%%
A116UZ
18
GY
3515517C1
J2**
A11-GA
18
WH
3515517C1
J2##
A14-GSB
18
WH
3534164C1
J2%%
A116U
18
GY
3515517C1
J3**
A14CL
12
RD
3516158C1
J3@@@
A116LZ
18
GY
3515517C1
J3
A14SBD
12
LTGN
3573311C1
J4
A14-GSD
18
WH
3534164C1
CHANGE
REVISED AND REDRAWN.
REV
D
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 422
422
PL
16
A2**
* W/ TRIPMASTER @ ULTRASHIFT XMSN & STANDARD BATTERY FEED ## W/ DUAL CUSTOMER ACCESSORY %% W/ 5TH WHEEL JAW AND MONITOR EFFECTS ^ W/ ALLISION TC10 TRANSMISSION ** AUXILARY TRAILER SOCKET *** W/ENG BODY BLDR W/REMOTE ENG W/ULTRASHIFT ****W/DAY CAB TRIPMASTER # W/SLEEPER TRIPMASTER ### BACKUP LIGHT W/ALLISON TC10 XMSN #### BACKUP LIGHT W/ALLISON TC10 XMSN & WORKLIGHT FEED @@ REFRIGERATOR PWR CONTROL @@@ W/5TH WHEEL JAW UNLOCK AND MONITOR EFFECTS
-
16
C4###
E2@@
CONNECTOR 3534572C1 BODY LOCK 3536085C1
GAUGE COLOR
A71B
C4***
C4
1
CIR A97FA
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
Connector Body Composite (1019)
SHEET
015
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.43. CONNECTOR BODY COMPOSITE (1019), P. 15A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CONTINUED FROM SHEET 015
FUSE LOCATION CAVITY RATING PART NUMBER FUSE
DESCRIPTION CIR BREAKER
F10-A
E1, F1
-
-
-
5TH WHL JAW MONITOR - LOCK
F10-B
E2, F2
30
3435213C1
3536182C1
CUSTOMER ACCESSORY # 1
F10-C
E3, F3
-
-
-
OPEN
F10-D
E4, F4
30
3435213C1
3536182C1
CUSTOMER ACCESSORY # 2 / ICON
RELAY LOCATION - CAVITY PART NUMBER
DESCRIPTION
A1, A2, B2, C1, C2
3600329C1
A3, A4, B4, C3, C4
3600329C1
SEE NOTE 1
G1, G2, H2, J1, J2
3600329C1
CUSTOMER ACCESSORY # 1
G3, G4, H4, J3, J4
3600329C1
CUSTOMER ACCESSORY # 2
TRIPMASTER HEADLIGHT INPUT
NOTE 1 - RELAY: EATON ULTRASHIFT XMSN IGN / FREEDOMLINE XMSN BACK-UP /ALLISON TC10 XMSN BACKUP RELAY
CHK
DATE
0488 20MAY14
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92447S
DRAWN
RELEASE NO.
92447S
Figure 423
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
25FEB14
PART NO.
AE08058107
SHEET
15A
Connector Body Composite (1019)
423
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.44. CONNECTOR BODY COMPOSITE (1019), P. 15B CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
W/2010 LH FUSE BLOCK
3516158C1
A1*
A14KL
12
RD
3573311C1
A2
A14HF
12
RD
3573311C1
A3##
A13FE
18
PK
3573312C1
A3##
A13FF
18
PK
3573312C1
A4
A13FL
12
PK
3573311C1
B1
A14CSB
16
RD
3573312C1
B1
A14BLT
14
RD
3573312C1
B2
A70BF
14
RD
3573312C1
B2
A75WA
14
RD
3573312C1
B3
-
-
-
-
B4
-
-
-
-
C1
A14JE
12
RD
3573311C1
C2
A14KH
16
RD
3573312C1
C3
A14MC
12
RD
3573311C1
C4
A13-GFE
18
WH
3573312C1
D1
A14A
18
RD
3534164C1
D2%
A54XV
16
BN
3573312C1
D2
A14CN
12
RD
3573311C1
D3
A54-GXB
20
WH
3535484C1
D4
A54XV
16
BN
3573312C1
E1
-
-
-
-
E2*
A14JF
12
RD
3573311C1
16
BN
3573311C1
E3%
A54XA
16
BN
3573311C1
E4%
A54XD
16
BN
3573312C1
E4
A54XD
16
BN
3515517C1
-
-
-
-
F2
A92BT
18
RD
3534164C1
F3#
A71B
18
OR
3515517C1
F3&
A92-GBQ
18
WH
3536295C1
F3&
A92-GN1
18
WH
3536295C1
F4#
A71BA
16
OR
3573312C1
F4**
A71BD
16
OR
3573312C1
F4&
A92A1
16
TN
3573312C1
G1
-
-
-
-
G2
-
-
-
-
G3
-
-
-
-
G4
A97F
16
PL
3573312C1
H1
A19A
18
GY
3534164C1
H2
A19
16
GY
3573312C1
H3#
A71
16
OR
3573312C1
H3#
A71B
18
OR
3573312C1
H3
A97FA
16
PL
3573312C1
H3&
A92A18
16
TN
3573312C1
H4#
A92#165
18
TN
3534164C1
H4** A92#165
18
TN
3534164C1
H4&
A92DN
18
TN
3573312C1
H4&
A92DN1
18
TN
3573312C1
J1
A19V
16
GY
3573312C1
J2
A19-GB
18
WH
3534164C1
J3
-
-
-
-
J4
-
-
-
INITIAL RELEASE.
J
A54X
H
3573311C1
E3%
G
3573311C1
RD
F
RD
12
E
12
A14JH
D
A14HF
CHANGE
FUSE BLOCK 1 (1019) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
C
E2
E2*
F1
DATE
-
TERMINAL
B
RD
4
12
CONNECTOR 3534572C1 BODY LOCK 3536085C1 3599541C1
## W/ IGN FEED W/ RELAY 3 * W/ BATTERY FEED-STANDARD % W/ PROSTAR CUSTOMER SUPPLIED SKIRT LT # W/ BACK-UP WRG W/ALLISON TC10 XMSN ** W/ BACK-UP WRG W/TC10 XMSN & W/ ENGINE BODY BUILDER WRG
REV
A
REFERENCE
92715R
DRAWN
92715R
424
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
Figure 424
3
A14KL
2
A1*
1
-
CIRC
A
CHK
GAUGE COLOR
CAV
DATE
10SEP14
PART NO.
AE08058107
Connector Body Composite (1019)
SHEET
15B
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.45. CONNECTOR BODY COMPOSITE (1020), P. 16 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
FUSE BLOCK 11 (1020) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
PK
3573312C1
VT
3573311C1
A2***
A97AA
18
VT
3573311C1
A3
-
-
-
A4
-
-
-
-
B1
A97VT
12
PL
3573311C1
B2
A13-GFK
18
WH
3515517C1
B3
-
-
-
-
B4
-
-
-
-
C1
A88VA
18
LTGN
3534164C1
C1
A12-GR
18
WH
3536295C1
C1
A70-GC
18
WH
3536295C1
C2
A88C
18
LTGN
3534164C1
C2
A70BF
14
RD
3516158C1
C3%**
A88V
18
LTGN
3573312C1
C3
A88VA
18
LTGN
3573312C1
C3
A88V
18
LTGN
3534164C1
C4
A88B
18
LTGN
3534164C1
D1
A9ZC
18
GY
3534164C1
D1
A70BB
14
RD
3516158C1
D2
A70C
14
RD
3516158C1
D2
A88A
18
LTGN
3534164C1
D3%**
A9ZB
18
GY
3573312C1
D3%**
A9ZC
18
GY
3573312C1
D3*
A9ZB
18
GY
3534164C1
D4
A88
18
LTGN
3534164C1
E1%
A14SA
18
RD
3573312C1
E1
A14SB
18
RD
3573312C1
E1#
A14SA
18
RD
3534164C1
E1###
A14CB
18
RD
3515517C1
E2
A14NF
12
RD
3573312C1
E2####
AA14NF
12
RD
3573311C1
E3
A14HD
12
RD
3573312C1
E4%%
A13FK
18
PK
3573312C1
E4***
A13FH
18
PK
3573312C1
F1
A14NE
12
RD
3573311C1
F2
A14SE
18
PK
3534164C1
F2%@
A14SE
18
RD
3573312C1
F2
A22D
18
TN
3573312C1
F2##
A14A
20
PK
3535484C1
F3%
A75TR
18
LTGN
3536295C1
F3
A75T
18
LTGN
3536295C1
F4%*
A94V
18
GY
3534164C1
F4%#
A94V
14
GY
3516158C1
1
2 1 E
CONNECTOR 3599540C1 BODY LOCK 3599541C1
PART NUMBER
-
DESCRIPTION
FUSE
BREAKER
F11-A
E1, F1
5
3534208C1
N/A
CUSTOMER ACCESSORY SWITCH FEED
F11-B
E2, F2
5
3534208C1
N/A
DRIVER DISPLAY / SECONDARY DISPLAY
F11-C
E3, F3
5
3534208C1
N/A
ICON / NO - IDLE RELAY
F11-D
E4, F4
10
3534209C1
N/A
TRACTOR ABS ECU
RELAY LOCATION - CAVITY
CHK
TERMINAL
14
3
FUSE LOCATION CAVITY RATING
3573312C1
18
D
% CRIMPED TOGETHER * W/ SINGLE PTO OVERLAY ** W/ DOUBLE PTO OVERLAY # W/ SINGLE CUSTOMER ACCESSORY @ W/ TIRE PRESSURE DISPLAY ## W/ PRODUCTIVITY DISPLAY @@ W/ INTERNATIONAL ENGINE & REMOTE START / STOP %* W/ BENDIX ABS %# W/ WABCO ABS #* W/ REMOTE START / STOP %% MUTUALLY EXCLUSIVE *** STANDARD IGN FEED **** ENGINE ECM POWER W/ULTRASHIFT 3 ### REFRRIGERATOR POWER CONTROL #### W/STANDARD BATTFEED W/LOAD SHEDDING W/PDM
PK
A13AA
C
F
18
A97VT1
4
2
A13FK
A1***
B
3
CIR
A1
A2****
A
4
GAUGE COLOR
CAV
DATE
0488 20MAY14
PART NUMBER DESCRIPTION MERITOR FREEDOMLINE TRANSMISSION W/ ICON
A1, A2, B1, B2
3600330C1
A3, A4, B3, B4
-
C1, C2, D1, D2
3600330C1
PTO B
C3, C4, D3. D4
3600330C1
PTO A
CHANGE
REVISED AND REDRAWN.
REV
E
INTERNATIONAL ENGINE ACTUATOR NOT USABLE FOR RELAY
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 425
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
SHEET
016
Connector Body Composite (1020)
425
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.46. CONNECTOR BODY COMPOSITE (1020), P. 16A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
W/2010 LH FUSE BLOCK
CAV
CIRC
A1
A65AB
18
OR
3534164C1 3599540C1
A2
A65BD
16
OR
3573312C1 3599540C1
A3
-
GAUGE COLOR
-
TERMINAL
-
CONN
-
-
-
-
A4
-
-
-
B1
A65BC
14
OR
3573312C1 3599540C1
B1
A65BF
16
OR
3573312C1 3599540C1
B1
A65B
16
OR
3573312C1 3599540C1
B2
A65-GW
18
WH
3515517C1 3599540C1
B3
-
-
-
-
-
B4
-
-
-
-
-
C1*
A88VA
18
LTGN
3534164C1 3599540C1
C1&
A12-GR
18
WH
3536295C1 3599540C1
C1&
A70-GC
18
WH
3536295C1 3599540C1
C2*
A88C
18
LTGN
3534164C1 3599540C1
C2&
A70BF
14
RD
3516158C1 3599540C1
C3#
A88V
18
LTGN
3534164C1 3599540C1
C3*
A88V
18
LTGN
3573312C1 3599540C1
C4
A88B
18
LTGN
3534164C1 3599540C1
D1*
A9ZC
18
GY
3534164C1 3599540C1
D1&
A70BB
14
RD
3516158C1 3599540C1
D2*
A88A
18
LTGN
3534164C1 3599540C1
D2&
A70C
14
RD
3516158C1 3599540C1
D3#
A9ZB
18
GY
3534164C1 3599540C1
D3*
A9ZB
18
GY
3573312C1 3599540C1
D3*
A9ZC
18
GY
3573312C1 3599540C1
D4
A88
18
LTGN
3534164C1 3599540C1
E1
A75AJC
18
LTGN
3534164C1 3599540C1
E2
-
-
-
E3
A14
12
RD
3573311C1 3599540C1
E4
A14TRI
16
RD
3573312C1 3599540C1
F1
A75AJB
16
LTGN
3573312C1 3599540C1
F2
-
-
-
F3
A14JAB
16
RD
3515517C1 3599540C1
F4
A14TRIA
16
RD
3515517C1 3599540C1
-
FUSE BLOCK 1 (1020) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
1 2 3 4 C
D E F 4
3
2
1
CONNECTOR 3599540C1 BODY LOCK 3599541C1
-
-
B
A
-
& W/ EOF T SOCKET IGN FEED * W/ DUAL PTO WIRING # W/ SINGLE PTO WIRING WITH FUSE
CHK
DATE
CHANGE
0638 14OCT14 INITIAL RELEASE.
REV
A
REFERENCE
92715R
DRAWN
RELEASE NO.
92715R
Figure 426
426
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
10SEP14
PART NO.
AE08058107
Connector Body Composite (1020)
SHEET
16A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.47. CONNECTOR BODY COMPOSITE (1021), (1022), P. 16B CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
PANEL LIGHT (1021) (LOCATED BEHIND LIFT CONSOLE BOX PANEL)
7
14
1
8
CONNECTOR 3613769C1
CAV
CIRC
1@
A62DA
GAUGE COLOR 16
DK BL 3613770C1
2@
A62DH
18
DK BL 3613771C1
3@
A62DJ
18
DK BL 3613771C1
3@
A62B
18
DK BL 3613771C1
4
A62A
18
5@
A62DK
18
DK BL 3613771C1
6@
A63DF
18
DK BL 3613771C1
6@
A62DF
18
DK BL 3613771C1
7@
A62BE
18
DK BL 3613771C1
7@
A62DC
18
DK BL 3613771C1
8@
A62BB
18
DK BL 3613771C1
9@
A62DK
18
DK BL 3613771C1
10@ A62DD
18
DK BL 3613771C1
11@ A62DE
18
DK BL 3613771C1
12@ A62DG
18
DK BL 3613771C1
13@ A62DF
18
DK BL 3613771C1
14@ A62DJ
18
DK BL 3613771C1
DKBL
TERMINAL
3613771C1
@ W/ 2010 LH FUSE BLOCK
GROUND (1022) (LOCATED BEHIND LIFT CONSOLE BOX PANEL)
14
7
1
8
CONNECTOR 3613769C1 @ W/ 2010 LH FUSE BLOCK
CHK
DATE
CHANGE
REV
0488 18AUG15 ADDED CIRCUIT A62A AT B
REFERENCE
93248T
DRAWN
Figure 427
CIRC
1@
A11-GBA
GAUGE COLOR 14
WH
3613770C1
TERMINAL
2@
A13-GBK
18
WH
3613771C1
3@
A92-GBQ
18
WH
3613771C1
4@
A86-GBB
14
WH
3613770C1
5@
A11-GBE
18
WH
3613771C1
5@
A53-GBE
18
GY
3613771C1
5@
A11-GBH
16
WH
3613770C1
5@
A11-GBE
16
WH
3613770C1
5@
A11-GBC
18
WH
3613771C1
5@
A11-GBH
18
WH
3613771C1
5@
A11-GBE
14
WH
3613770C1
6@
A11-GBE
16
WH
3613770C1
6@
A11-GBH
18
WH
3613771C1
6@
A11-GBD
18
WH
3613771C1
6@
A11-GBE
14
WH
3613770C1
7@
A58-GBG
16
WH
3613770C1
8@
A62-GBN
18
WH
3613771C1
9@
A75-GBM
18
WH
3613771C1
10@ A54-GXE
16
WH
3613770C1
11@ A13-GBP
18
WH
3613771C1
12@ A13-GBP
18
WH
3613771C1
13@ A11-GBP
18
WH
3613771C1
14@ A11-GBP
18
WH
3613771C1
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
R/D 1021 TO CAVITY 4.
CAV
92715R
DATE
19SEP14
PART NO.
AE08058107
SHEET
16B
Connector Body Composite (1021), (1022)
427
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.48. CONNECTOR BODY COMPOSITE (1023), (1024), P. 17 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
GROUND (1023) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
14
7
1
8
GAUGE COLOR
TERMINAL
CAV
CIR
1
A11-GCB
12
WH
3612307C1
1
A11-GCB
14
WH
3613770C1
2
A56-GT
18
WH
3613771C1
3
A17-GC
18
WH
3613771C1
4
A97-GA
18
WH
3613771C1
5
A78-GA
16
WH
3613770C1
6
A78-GB
16
WH
3613770C1
7
A19-GB
18
WH
3613771C1
8**
A67-G
18
WH
3613771C1
8*
A67-GK
18
WH
3613771C1
9
A54-GX
16
WH
3613770C1
10
A65-GW
18
WH
3613771C1
11
A72-GA
16
WH
3613770C1
11##
A72-GA
18
WH
3613771C1
11#
A72-GC
18
WH
3613771C1
12
A75T-G
18
LTGN
3613771C1
12
A11-GR
14
WH
3613770C1
13
A11-GC
14
WH
3613770C1
14
A72-GB
18
WH
3613771C1
14
A72A-GA
18
OR
3613771C1
* W/ EATON VORAD VS-400 @ STANDARD GROUND W/SLEEPER ** W/ COLLISION WARNING-VORAD(EVT-300) # TRLR SOCKET W/ SW CONTROLLED CENTER PIN ## W/ AUXILIARY TRAILER SOCKET @@ ISO TRAILER SOCKET N/SWITCH.
CONNECTOR 3613769C1
J1939 SPLICE (1024) (LOCATED IN INSTRUMENT PANEL CENTER)
A B C D E F
M L K J H G
CONNECTOR 3601838C1
GAUGE COLOR
TERMINAL
CAV
CIR
A
A5RF(-)
18
GN
3534164C1
B
A5FA(-)
18
GN
3534164C1
B*
A5FA(-)
18
GN
3534164C1
C
A5RH(-)
18
LTGN
3534164C1
D
A5RH(-)
18
LTGN
3534164C1
E
A5J(-)
18
GN
3534164C1
F
A5RJ(-)
18
GN
3534164C1
G
A5RJ(+)
18
YL
3534164C1
H
A5J(+)
18
YL
3534164C1
J
A5RH(+)
18
YL
3534164C1
K
A5RH(+)
18
YL
3534164C1
L
A5FA(+)
18
YL
3534164C1
L*
A5FA(+)
18
YL
3534164C1
M
A5RF(+)
18
YL
3534164C1
* W/ ALLISON TC10 TRANSMISSION
CHK
DATE
0488 20MAY14
CHANGE
REV
MVD R/D 1025 TO SHEET E
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
018.
61802Y
Figure 428
428
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
Connector Body Composite (1023), (1024)
SHEET
017
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.49. CONNECTOR BODY COMPOSITE (1025), (1026), (1027), P. 18 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
J1939 ADAPTER (1025) (LOCATED IN INSTRUMENT PANEL CENTER)
A B C D E F
M L K J H G
CONNECTOR 3601838C1
GAUGE COLOR
TERMINAL
CAV
CIR
A
A5RD(-)
18
GN
3534164C1
B
A5HA(-)
18
GN
3534164C1
C
A5RE(-)
18
LTGN
3534164C1
D
A5RE(-)
18
LTGN
3534164C1
E*
A5K(-)
18
GN
3534164C1
E#
A5FD(-)
18
GN
3534164C1
E@
A5M(-)
18
GN
3534164C1
E@
A5U(-)
18
GN
3534164C1
E@
A5BE(-)
18
GN
3534164C1
F
A5RF(-)
18
GN
3534164C1
G
A5RF(+)
18
YL
3534164C1
H*
A5K(+)
18
YL
3534164C1
H#
A5FD(+)
18
YL
3534164C1
H@
A5M(+)
18
YL
3534164C1
H@
A5U(+)
18
YL
3534164C1
H@
A5BE(+)
18
YL
3534164C1
J
A5RE(+)
18
YL
3534164C1
K
A5RE(+)
18
YL
3534164C1
L
A5HA(+)
18
YL
3534164C1
M
A5RD(+)
18
YL
3534164C1
* W/ TELEMATICS # W/ FDT SYSTEM FOR DAYCAB @ W/ 2010 LH FUSE BLOCK J1939 SPLICE (1026) (LOCATED IN INSTRUMENT PANEL CENTER)
A B C D E F
M L K J H G
CONNECTOR 3601838C1 BODY LOCK 3601839C1
CAV
CIR
A
A5RB(-)
18
GN
3534164C1
A*
A5R(-)
GAUGE COLOR
18
GN
3534164C1
TERMINAL
B
A5P(-)
18
GN
3534164C1
C
A5RC(-)
18
LTGN
3534164C1
D
A5RC(-)
18
LTGN
3534164C1
E@
A5L(-)
18
GN
3534164C1
E*
A5L(-)
20
LTGN
3535484C1
F
A5RD(-)
18
GN
3534164C1
G
A5RD(+)
18
YL
3534164C1
H@
A5L(+)
18
YL
3534164C1
H*
A5L(+)
20
YL
3535484C1
J
A5RC(+)
18
YL
3534164C1
K
A5RC(+)
18
YL
3534164C1
L
A5P(+)
18
YL
3534164C1
M
A5RB(+)
18
YL
3534164C1
M*
A5R(+)
18
YL
3534164C1
* W/ ALL OPTIONS & N/ ABS OR COMPASS @ W/ SECONDARY DISPLAY & TIRE PRESSURE GROUND (1027) (LOCATED IN INSTRUMENT PANEL CENTER)
7
14
1
8
CAV
CIRC
1
A11-G
GAUGE COLOR 14
WH
3613770C1
TERMINAL
2
A11-GJ6
18
WH
3613771C1
3
A11-GJ7
18
WH
3613771C1
4
A11-GAD
18
WH
3613771C1
5
A11-GAE
18
WH
3613771C1
6
A11-GAF
18
WH
3613771C1
7
A11-GAG
18
WH
3613771C1
8
A11-GAH
18
WH
3613771C1
9
A11-GAJ
18
WH
3613771C1
10
A11-GLT
16
WH
3613770C1
11
A11-GW
16
WH
3613770C1
12
A11-GAT
18
WH
3613771C1
13
A11-GTA
16
WH
3613770C1
14
A64-GA
16
WH
3613770C1
CONNECTOR 3613769C1 CHK
-
DATE
-
CHANGE
REV
ADDED EFFECT W/ 2010
E
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK IN 1025.
Figure 429
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
018
Connector Body Composite (1025), (1026), (1027)
429
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.50. CONNECTOR BODY COMPOSITE (1028), (1035), P. 18A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
PDC FOR DFM (1035) J1939 TERM RESISTOR (1028)
C A
B
B
C
D
E
12
A 11 10
CONNECTOR 1667741C1 BODY LOCK 1667771C1 GAUGE COLOR
9 8
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
A5RM(+)
18
YL
1661875C1
3568570C1
A
A5H(+)
18
YL
1661875C1
3568570C1
7 6
5 4
B
PLUG
-
-
2025431C1
-
C
A5RM(-)
18
GN
1661875C1
3568570C1
C
A5H(-)
18
GN
1661875C1
3568570C1
3 2
1
CONNECTOR 6107899C92 BODY LOCK 1667771C1
CAV
CIRC
A1
A94TE
16
A2
PLUG
-
A3
A11-GAE
A4
A5 A6
TERMINAL
SEAL/SLEEVE
GY
2033819C1
1652325C1
CAV
CIRC
GA COLOR
TERMINAL
SEAL/SLEEVE
-
-
-
C11
A14K
16
WH
2033819C1
1652325C1
18
WH
2033819C1
3517771C1
C12
A14KA
16
RD
2033819C1
1652325C1
A71BU
16
OR
2033819C1
1652325C1
D1
A70C
18
OR
2033819C1
3517771C1
PLUG
-
-
-
-
D2
PLUG
-
-
-
-
3517771C1
D3
A14AD
16
RD
2033819C1
3517771C1
A58LM
16
BN
2033819C1
1652325C1
A11-GAG
18
WH
2033819C1
1652325C1
D4
A8
PLUG
-
-
-
-
D5
PLUG
-
-
-
-
A9
A11-GAJ
18
WH
2033819C1
3517771C1
D6
A14AF
16
RD
2033819C1
1652325C1
B1
A14T
16
RD
2033819C1
1652325C1
D7
A58RM
16
BN
2033819C1
1652325C1
B2
PLUG
-
-
-
-
D8
PLUG
-
-
-
-
B3
A14AE
16
RD
2033819C1
1652325C1
D9
A14AH
16
RD
2033819C1
1652325C1
B4
A71BA
16
OR
2033819C1
1652325C1
D10
PLUG
-
-
-
-
B5
PLUG
-
-
-
-
D11
A14J
16
RD
2033819C1
1652325C1
A14AJ
16
RD
2033819C1
1652325C1
A7
A64TLA
16
YL
2033819C1
B6
A14AG
16
RD
2033819C1
1652325C1
D12
B7
A64TL1
16
YL
2033819C1
1652325C1
E1
A14D
16
RD
2033819C1
1652325C1
B8
PLUG
-
-
-
-
E2
A14AD
16
RD
2033819C1
3517771C1
B9
A14AJ
16
RD
2033819C1
1652325C1
E3
A14E
16
RD
2033819C1
1652325C1
B10
PLUG
-
-
-
-
E4
A14AE
16
RD
2033819C1
1652325C1
B11
A94YB
16
GY
2033819C1
1652325C1
E5
A14F
16
RD
2033819C1
1652325C1
B12
A94YA
16
GY
2033819C1
1652325C1
E6
A14AF
16
RD
2033819C1
1652325C1
1652325C1
E7
A14G
16
RD
2033819C1
1652325C1
A14AG
16
RD
2033819C1
1652325C1
C1
CHK
GAUGE COLOR
A70T
16
OR
2033819C1
C2
PLUG
-
-
-
-
E8
C3
A11-GAD
18
WH
2033819C1
3517771C1
E9
A14HC
16
RD
2033819C1
1652325C1
C4
A58LMA
16
BN
2033819C1
1652325C1
E10
A14AH
16
RD
2033819C1
1652325C1
C5
PLUG
-
-
-
-
E11 A94TMA 16
GY
2033819C1
1652325C1
C6
A11-GAF
18
WH
2033819C1
3517771C1
GY
2033819C1
1652325C1
C7
A58RMA
16
BN
2033819C1
1652325C1
C8
PLUG
-
-
-
-
C9
A11-GAH
18
WH
2033819C1
3517771C1
C10
PLUG
-
-
-
-
DATE
CHANGE
0488 18AUG15 ADDED R/D 1028.
REV
C
REFERENCE
93248T
DRAWN
310615 RELEASE NO.
92447S
Figure 430
430
E12
A94TM
16
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
22MAY13
PART NO.
AE08058107
Connector Body Composite (1028), (1035)
SHEET
18A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.51. CONNECTOR BODY COMPOSITE (1100M), (1101M), (1110M), P. 18B CHAPTER 13 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
KEY SWITCH CONNECTOR (1100M) (LOCATED IN INSTRUMENT PANEL)
A
SWITCH PACK CONNECTOR (1101M) (LOCAYED IN INSTRUMENT PANEL CENTER)
D
D
C B A
E F
B CONNECTOR 2031871C1 BODY LOCK 2031873C1
C
CAV CIRCUIT GAUGE COLOR CONNECTOR 3546518C1 BODY LOCK 3546519C1 CAV CIRCUIT GAUGE COLOR
A
TERMINAL
A11-GKD
18
WH
1661261C1
B
A12F
18
LTBL
1661261C1
TERMINAL
C
A62DB
18
DKBL
1661261C1
A
A15
18
RD
1661208C1
D*
A3AA(+)
20
DKBL
3544254C1
B
A17H
16
PK
1661208C1
D
A3A(+)
18
DKBL
1661261C1
B*
A17HA
16
PK
1661208C1
E*
A3AA(-)
20
GY
3544254C1
C
A12
18
LTBL
1661208C1
E
A3A(-)
18
GY
1661261C1
F
-
-
-
-
GY
C**
A149
18
D
A13F
18
PK
1661208C1
D&
A13F
16
PK
1661208C1
D@
A13DB
18
PK
1661208C1
LT BL
1661208C1
* W/ POWER DOOR LOCK & WINDOWS
* W/ MANNUAL XMSN & W/ REMOTE START-STOP @ W/ THEFT DETERENT ** W/ 2010 LH,W/ GEN 4,VCM
CAV CIRCUIT GAUGE COLOR
AUX TRAILER SOCKET SWITCH CONNECTOR (1110M) (LOCAYED IN INSTRUMENT PANEL CENTER)
10
8
3
6
2B
5B
4
1
7
9
* TRAILER SOCKET W/ SWITCH CONTROLLED CENTER PIN # W/ AUX ISO TRAILER SOCKET @ W/ 2010 LH FUSE BLOCK
CHK
DATE
CHANGE
REV
0488 18AUG15 ADDED CIRCUIT A149 AT
C
REFERENCE
93248T
A72D
18
OR
1661224C1
2B
A109C
18
GY
1661224C1
2B*
A72EB
18
OR
1661224C1
2B#
A72B
16
OR
1661226C1
3*
A72ED
18
OR
3541250C1
3#
A72FA
18
OR
1661226C1
3
A72C
18
OR
1661224C1
3*
A72EC
18
OR
3541250C1
3#
A72F
16
OR
1661226C1
4
-
-
-
-
5B
-
-
-
-
6
-
-
-
-
7
A72B
14
OR
1661226C1
7*
A72ED
18
OR
1661224C1
7#
A72FA
18
OR
1661224C1
8
A62-DG
18
WH
1661224C1
8@
A62-DG
18
DKBL
1661224C1
9
A72-G
18
WH
1661224C1
9#
A92-GB
18
WH
1661224C1
10
A72-GB
18
WH
1661224C1
DRAWN
Figure 431
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
R/D 1100M TO CAVITY C.
TERMINAL
1
92447S
DATE
13MAY14
PART NO.
SHEET
AE08058107
18B
Connector Body Composite (1100M), (1101M), (1110M)
431
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.52. CONNECTOR BODY COMPOSITE (1111M), (1112), (1112M), (1113), (1113M), P. 19 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
PANIC BUTTON (1111M) (LOCATED IN INSTRUMENT PANEL CENTER)
CAV
CIR
1
-
-
-
-
2B*
A98NS
18
BK
1661224C1
2B# A11-GBC
8
10 3
6
2B
5B
4
9
7
18
WH
1661224C1
A98J
18
BK
1661224C1
3*
A98Z
18
BK
1661224C1
4
-
-
-
-
5B
-
-
-
6
-
-
-
-
7#
A62SDA
18
DKBL
1661224C1 1661224C1
7*
A98NL
18
BK
A62SDA
18
DKBL
18
DKBL
A62DH
18
DKBL
9
-
-
-
-
10# A11-GBD
18
WH
1661224C1
10* A11-GAP
18
WH
1661224C1
1661224C1
* W/ TELEMATICS ALERT SWITCH # W/ QUALCOMM PANIC BUTTON SPARE #2 (1113) (LOCATED NEAR PASSENGER SEAT)
B
CONNECTOR 1661260C1 BODY LOCK 1661264C1
CONNECTOR 1661260C1 BODY LOCK 1661264C1
A
CAV
CIR
TERMINAL
CAV
CIR
A
3C79B
18
GY
1661262C1
A
3C79C
18
GY
1661262C1
B
3C9BC
18
GY
1661262C1
B
3C9BD
18
GY
1661262C1
GAUGE COLOR
SPARE # 1 (1112M) (LOCATED IN INSTRUMENT PANEL CENTER)
10
8
3
6
2B
5B
1
4
9
7
CONNECTOR 3520850C1
10
8
3
6
2B
5B
4
9
7
GAUGE COLOR TERMINAL
-
-
-
-
2B
A14SA
18
RD
1661224C1
2B
A14CB
18
RD
1661224C1
3
A14SAA
18
RD
3541250C1
3
A14SAB
18
RD
3541250C1
3
AJMA
18
RD
3541250C1
3
A12CE
18
LTBL
3541250C1
4
-
-
-
-
5B
-
-
-
-
6
-
-
-
-
7
A14SAA
18
RD
1661224C1
7
AJMA
18
RD
1661224C1
8
A62DJ
18
DKBL
1661224C1
9
A14-GSA 18
WH
1661224C1
9
A11-GB
18
WH
1661224C1
10
-
-
-
-
CONNECTOR 3520850C1 CHANGE
DATE
0488 19MAY14
ADDED R/D'S 1112 AND
REV
C
REFERENCE
92447S
CAV
CIR
GAUGE COLOR
TERMINAL
1
-
-
-
-
2B
A14SB
18
RD
1661224C1
A14SBA
18
RD
3541250C1
A14SBB
18
RD
3541250C1
4
-
-
-
-
5B
-
-
-
-
6
-
-
-
-
7
A14SBA
18
RD
1661224C1
8
A62DK
18
DKBL
1661224C1
9
A14-GSC
18
WH
1661224C1
10
-
-
-
-
DRAWN
300422 RELEASE NO.
1113.
TERMINAL
1
3
1
GAUGE COLOR
CAV CIR
SPARE # 2 (1113M) (LOCATED IN INSTRUMENT PANEL CENTER)
CHK
3541250C1
A62DH
SPARE #1 (1112) (LOCATED NEAR DRIVER SEAT)
A
-
8*
CONNECTOR 3520850C1
B
TERMINAL
3#
8#
1
GAUGE COLOR
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
019
A ND 11 13 M, M O VED CO N N 11 1 0 M
Figure 432
432
Connector Body Composite (1111M), (1112), (1112M), (1113), (1113M)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.53. CONNECTOR BODY COMPOSITE (1114M), (1115M), (1116M), (1117M), P. 20 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
SLEEPER CONTROL ENEBLE SWITCH (1114M) (LOCATED IN INSTRUMENT PANEL CENTER)
A104SS
18
DKBL
1661224C1
2B
A11-GT
18
WH
3541250C1
18
WH
3541250C1
6
2B
5B
1
4
9
7
A11-GT A11-GS
2B#
A104
18
DKBL
1661224C1
3
A9RA
18
GY
1661224C1
3*
A104SP
18
DKBL
1661224C1
4
-
-
-
-
5B
A104A
18
DKBL
1661224C1
6
A104AD
18
DKBL
1661224C1
7*
A104SR
18
DKBL
1661224C1
8@ * W/ AUTO START STOP @ W/ REMOTE START STOP 8* # W/ 2010 LH FUSE BLOCK 9
A63DF
18
DKBL
1661224C1
A62DF
18
DKBL
1661224C1
-
-
-
-
10
A63-G
18
WH
1661224C1
18
WH
3541250C1
8
3
CONNECTOR 3520850C1
10* A11-GT
ENGINE PRE HEAT (1115M) (LOCATED IN INSTRUMENT 8 PANEL CENTER)
10 3
6
2B
5B CONNECTOR 3520850C1
1
4
9
7
% CRIMPED TOGETHER
TRI-PAC (1116M) 8 (LOCATED IN INSTRUMENT PANEL CENTER)
10 3
6
2B
5B
1
4
9
7
TERMINAL
CIR
1*
2B* 10
GAUGE COLOR
CAV
CONNECTOR 3520850C1
GAUGE COLOR
TERMINAL
CAV
CIR
1
-
-
-
-
2B
A75TN
18
LTGN
1661224C1
3
A75TF
18
LTGN
1661224C1
4
-
-
-
-
5B
-
-
-
-
6
-
-
-
A75TE
18
LTGN
7%
-
3541250C1
A75TF
18
LTGN
8
A62DF
18
DKBL
1661224C1
9
A75TM
18
LTGN
1661224C1
10
A75T-GC
18
LTGN
1661224C1
GAUGE COLOR
TERMINAL
CAV
CIR
1
A14TRIA
16
RD
1661226C1
2B
A77SBY
16
LTGN
1661226C1
3
13TRIA
16
PK
1661226C1
4
-
-
-
-
5B
-
-
-
-
6
-
-
-
-
7
-
-
-
-
8
A62DF
18
DKBL
1661224C1
9
-
-
-
-
10
A62-GBN
18
WH
1661224C1
CAV
CIR
1
-
-
-
-
A13BL1
18
PK
1661224C1
BEACON LIGHT (1117M) (LOCATED IN INSTRUMENT PANEL CENTER)
CHK
-
TERMINAL
10
8
2B
3
6
3
18
PK
3541250C1
2B
5B
4
-
-
-
-
5B
-
-
-
-
6
-
-
-
-
7
A13BL2
18
PK
1661224C1
8
A62DK
18
DKBL
1661224C1
9
A13-GBL
18
WH
1661224C1
10
-
-
-
-
1
4
9
7
CONNECTOR 3520850C1
CHANGE
DATE
-
GAUGE COLOR
ADDED EFFECT W/ 2010
REV
D
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK IN 1114M.
Figure 433
61802Y
A13BL2 A13BLT
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
SHEET
020
Connector Body Composite (1114M), (1115M), (1116M), (1117M)
433
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.54. CONNECTOR BODY COMPOSITE (1118M), (1119F), (1119M), (1120M), P. 21 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
COGNEX DEPART (1118M) (LOCATED IN INSTRUMENT PANEL CENTER)
10
8
3
6
2B
5B
1
4
9
7
CONNECTOR 3520850C1
CAV
CIR
1
A11COG1
GAUGE COLOR 18
WH
1661224C1
TERMINAL
2B
A67COG
18
WH
1661224C1
3
A11COG3
18
WH
1661224C1
3
A67COG1
18
WH
1661224C1
4
-
-
-
-
5B
-
-
-
-
6
-
-
-
-
7
A67EN
16
TN
1661224C1
8
A67NA
16
TN
1661224C1
9
A13COG1
16
PK
1661224C1
10
A13COG3
16
PK
1661224C1
10
A11COG
18
WH
1661224C1
AUX AUDIO INPUT (1119F) CAV
CIR
A
A86COM
18
LT GN 1661262C1
B
A86GND
18
LT GN 1661262C1
C
A86LAUD
18
LT GN 1661262C1
D
AF86RAUD
18
LT GN 1661262C1
B A C D
GAUGE COLOR
TERMINAL
CONNECTOR 1667529C1 BODY LOCK 1667530C1 BENDIX DEPART (1119M) (LOCATED ON LEFT FRAME RAIL BEHIND CAB)
CAV
CIR
1
A67COG1
GAUGE COLOR 18
GY
1661224C1
TERMINAL
1661224C1
2
A11COG1
18
WH
10
9
3
-
-
-
-
1
5
4
A67COG2
18
GY
1661224C1
2
6
5
-
-
-
-
6
-
-
-
-
7
-
-
-
-
3
7
8
-
-
-
-
4
8
9
A67EN
16
TN
1661224C1
12
11
10
A13COG3
16
PK
1661224C1
11
A67NA
16
PL
1661224C1
12
A13COG1
16
PK
1661224C1
CONNECTOR 3928059C1
TRLR SPARE #1 (1120M)
CAV
CIR
1
-
GAUGE COLOR -
2B
A12B
18
-
TERMINAL -
LT BL 1661224C1
10
9
3*
A72JMAA
18
RD
3541250C1
1
5
3*
A72CE
18
OR
3541250C1
2
6
4
-
-
-
-
5B
-
-
-
-
6
-
-
-
-
7
A72JMAA
18
RD
1661224C1
3
7
4
8
8
A62B
18
12
11
9
A11-GG
18
WH
1661224C1
10
-
-
-
-
DK BL 1661224C1
* AUXILIARY TRAILER SOCKET (SLEEPER CAB)
CONNECTOR 3520850C1 CHK
DATE
0488 19MAY14
CHANGE
REV
ADDED R/D 1119F,1119M, F
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
1120M AND MVD R/D1200,1210,1215,1220,1230. 61802Y
Figure 434
434
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
SHEET
021
Connector Body Composite (1118M), (1119F), (1119M), (1120M)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.55. CONNECTOR BODY COMPOSITE (1121M), (1122M), (1123M), (1124M), P. 21A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
TRLR SPARE #2 (1121M) (LOCATED ON LEFT FRAME RAIL BEHIND CAB)
8
10
6
3
5B
2B
1
4
9
7
TRLR SPARE #2 (1122M) (LOCATED ON LEFT FRAME RAIL BEHIND CAB)
10
6
3
5B
2B
4
1
7
9
CIRC
1
-
GAUGE COLOR -
TERMINAL
2B
A12C
18
3*
A72JMBB
18
RD
3541250C1
3*
A72CF
18
OR
3541250C1
4
-
-
-
-
5
-
-
-
-
-
LT BL 1661224C1
-
6
-
-
-
-
7
A72JMBB
18
RD
1661224C1
8
A62C
18
9
A11-GJ
18
WH
1661224C1
10
-
-
-
-
DK BL 1661224C1
* AUXILIARY TRAILER SOCKET (SLEEPER CAB)
CONNECTOR 3520850C1
8
CAV
CAV
CIRC
1
-
GAUGE COLOR -
TERMINAL
2B
A12E
18
3*
A72JMCC
18
RD
3541250C1
3*
A72CJ
18
OR
3541250C1
4
-
-
-
-
5
-
-
-
-
-
LT BL 1661224C1
-
6
-
-
-
-
7
A72JMCC
18
RD
1661224C1
8
A62E
18
9
A11-GK
18
WH
1661224C1
10
-
-
-
-
DK BL 1661224C1
* AUXILIARY TRAILER SOCKET (SLEEPER CAB) CONNECTOR 3520850C1 SLEEPER NO IDLE ENGINE HEAT (1124M) TRLR SPARE #3 (1123M) (LOCATED ON LEFT FRAME RAIL BEHIND CAB)
8
10
8
10
6
3
6
3
5B
2B
5B
2B
4
1
4
1
7
9
7
9
CONNECTOR 3520850C1
CHK
CAV
CIRC
-
1
-
-
2B
A75AF
18
LT GN 1661224C1
3541250C1
3
A75HB
18
LT GN 1661224C1
3541250C1
4
-
-
-
-
-
5
-
-
-
-
-
6
-
-
-
-
-
-
7*
A75AR
18
LT GN 3541250C1
RD
1661224C1
7*
A75AT
18
LT GN 3541250C1
DK BL 1661224C1
8*
A62J
18
DK BL 3541250C1
CIRC
1
-
-
2B
A12D
18
3
A72JMDD
18
RD
3
A72CG
18
OR
4
-
-
-
5
-
GAUGE COLOR
-
CONNECTOR 3520850C1
TERMINAL
CAV
-
LT BL 1661224C1
-
GAUGE COLOR -
TERMINAL -
6
-
-
7
A72JMDD
18
8
A62D
18
9
A11-GL
18
WH
1661224C1
8*
A62AA
18
DK BL 3541250C1
10
-
-
-
-
9
A75AG
18
LT GN 1661224C1
10* A75-GAS
18
LT GN 3541250C1
10*
18
LT GN 3541250C1
DATE
0488 20MAY14
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92447S
DRAWN
310615 RELEASE NO.
90656P
Figure 435
A75HA
*SLPR WRG W/NO IDLE DASH SW
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
22MAY13
PART NO.
AE08058107
SHEET
21A
Connector Body Composite (1121M), (1122M), (1123M), (1124M)
435
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.56. CONNECTOR BODY COMPOSITE (1125M), (1126M), (1200), (1210), P. 21B CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
SLEEPER NO IDLE COOL (1125M)
8
10
6
3
5B
CAV
CIRC
1
-
-
2B
A77NE
18
3
2B
4
1
7
9
GAUGE COLOR
TERMINAL
-
-
LT GN 1661224C1
-
-
-
-
4
-
-
-
-
5B
-
-
-
-
6
-
-
-
-
7*
A75AT
18
LT GN 3541250C1
7*
A75HB
18
LT GN 3541250C1
8
A62AA
18
DK BL 1661224C1
9
A77NF
18
LT GN 1661224C1
10
A75HA
18
LT GN 1661224C1
*SLPR WRG W/NO IDLE DASH SW CONNECTOR 3520850C1 BENDIX DEPART (1126M)
10
8
3
6
2B
5B
1
4
9
7
CAV
CIR
1
A11COG1
GAUGE COLOR 18
WH
1661224C1
TERMINAL
2
PLUG
-
-
-
3
PLUG
-
-
-
4
PLUG
-
-
-
5
PLUG
-
-
-
6
PLUG
-
-
-
7
A62AA
18
DK BL 1661224C1
8
A62AB
18
DK BL 1661224C1
9
A67NA
16
PL
1661224C1
10
A67NB
16
PL
1661224C1
CONNECTOR 3520850C1
HVAC CONTROL CONNECTOR (1200) (LOCATED IN INSTRUMENT PANEL CENTER) A
B
CIR
TERMINAL
CAV
CIR
A1
A73A
18
LTGN
3522073C1
B1
A74D
18
LTGN
3522073C1
A2
A75
18
LTGN
3522073C1
B2
A74E
18
LTGN
3522073C1
A3
-
-
-
-
B3
-
-
-
-
A4
A77A
20
LTGN
3534303C1
B4
-
-
-
-
A5
-
-
-
-
B5
-
-
-
-
A6
-
-
-
-
B6
A74-G
18
WH
3522073C1
A7
-
-
-
-
B7
-
-
-
-
A8
-
-
-
-
B8
-
-
-
-
A9
A77C
20
LTGN
3534303C1
B9
A74
18
LTGN
3522073C1
A10
-
1 2 3 4 5 6 7 8 9 101112
CAV
CONNECTOR 3534302C1 BODY LOCK 3539892C1 3539893C1
GAUGE COLOR
-
-
-
B10
A74A
18
LTGN
3522073C1
18
LTGN
3522073C1
B11
A74B
18
LTGN
3522073C1
A12 A62DA
18
DKBL
3522073C1
B12
A74C
18
LTGN
3522073C1
CAV CIRCUIT GAUGE COLOR
K
J H G F
CONNECTOR 3837771C1 BODY LOCK 3540614C1
CHK
DATE
CHANGE
0488 18AUG15 ADDED R/D 1126M.
REV
B
REFERENCE
93248T
A74
18
LTGN
1661261C1
B
A74A
18
LTGN
1661261C1
C
A74B
18
LTGN
1661261C1
D
A74C
18
LTGN
1661261C1
E
A74D
18
LTGN
1661261C1
F
A74E
18
LTGN
1661261C1
G
A77D
20
LTGN
3544254C1
H
A9AB
20
GY
3544254C1
J
A77E
20
LTGN
3544254C1
K
A9AC
20
GY
3544254C1
DRAWN
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR
92447S
436
TERMINAL
A
RELEASE NO.
Figure 436
TERMINAL
A11 A75AB
HVAC UNIT (1210) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
A B C D E
GAUGE COLOR
DATE
19FEB14
PART NO.
AE08058107
SHEET
21B
Connector Body Composite (1125M), (1126M), (1200), (1210)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.57. CONNECTOR BODY COMPOSITE (1215), (1220), (1230), P. 21C CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
SLEEPER BLOWER (1215) (LOCATED ON PASSENGER SIDE TRANSITION AREA - SLEEPER)
B A
CAV
CIR
TERMINAL
SEAL/SLEEVE
A
A75C
GAUGE COLOR 10
LTGN
2031531C1
2025427C1
B
A75-GC
10
WH
2031531C1
2025427C1
GAUGE COLOR
TERMINAL
CONNECTOR 2031522C1 BODY LOCK 2033927C1
HVAC LPM (1220) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE) CAV
CIR
1
-
-
-
-
2
-
-
-
-
3
-
-
-
-
4*
A75A
18
LTGN
3544884C1
4#
A75B
18
LTGN
3544884C1
5
A75-G
12
WH
3605694C1
6*
A75
12
LTGN
3605694C1
6#
A75E
12
LTGN
3605694C1
4 6
3 2
5 1
CONNECTOR 3627940C1
* W/STANDARD HVAC BLOWER MOTOR # HVAC BLOWER MOTOR W/NO IDLE HEAT
HEATER CONTROLLED BLOWER MODULE (1230) (LOCATED RIGHT SIDE OF IP UNDER FUSE PANEL) CAV
C D B E A F
CIR
GAUGE COLOR
TERMINAL
A
A75F
18
LTGN
1661208C1
B
A75-GBM
18
WH
1661208C1
C
A75A
18
LTGN
1661208C1
D
A75B
18
LTGN
1661208C1
E
A75AJC
18
LTGN
1661208C1
F
-
-
-
-
CONNECTOR 1661200C1
CHK
DATE
CHANGE
REV
0488 18AUG15 ADDED R/D 1215, 1220, B
REFERENCE
93248T
DRAWN
RELEASE NO.
1230.
92447S
Figure 437
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
19FEB14
PART NO.
AE08058107
SHEET
21C
Connector Body Composite (1215), (1220), (1230)
437
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.58. CONNECTOR BODY COMPOSITE (1300), (1301), P. 22 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CAV
CIR
1
A86(+)
9 10
1
2
11 12
3
4
13 14
5
6
15 16
7
8
YL
3597102C1
1** A86A(+)
20
YL
3597102C1
1** A86E(+)
18
YL
3597102C1
1## A86A(+)
18
YL
3597102C1
18
GN
3597102C1
2## A86A(-)
18
LTGN
3597102C1
2** A86E(-)
18
GN
3597102C1
2** A86A(-)
20
LTGN
3597102C1
A54D
18
BN
3597102C1
4
A86AE
18
LTGN
3597102C1
5
A86AA
18
LTGN
3597102C1
6
A62DC
18
DKBL
3597102C1
7
A86P
18
LTGN
3597102C1
8
A86-G
18
WH
3597102C1
9#
A86DB
18
LTGN
3597102C1
9*
A86DA
18
LTGN
3597102C1
10#
A86EB
18
LTGN
3597102C1
10*
A86EA
18
LTGN
3597102C1
11
A86K
18
LTGN
3597102C1
12
A86L
18
LTGN
3597102C1
13
A86H
18
LTGN
3597102C1
14
A86J
18
LTGN
3597102C1
15*
A86BA
18
LTGN
3597102C1
15#
A86BB
18
LTGN
3597102C1
16*
A86CA
18
LTGN
3597102C1
16#
A86CB
18
LTGN
3597102C1
RADIO CONNECTION (1301) (LOCATED IN INSTRUMENT PANEL - RADIO)
1 4 7 10
3 6 9
2 5
-
-
-
-
2
A86AC
18
LTGN
3600062C1
3
-
-
-
-
4
-
-
-
-
5
A86
20
LTGN
3600062C1
-
-
-
-
18
LTGN
3600062C1
A86AA
20
LTGN
3600062C1
14
7@
A86LAUD
18
LTGN
3600062C1
17
8*
A86-GS1
18
LTGN
3600062C1
20
8@
A86GND
18
LTGN
3600062C1
9*
A86-GS2
18
LTGN
3600062C1
9#
A86AC
20
LTGN
3600062C1
9@
A86COM
18
LTGN
3600062C1
10* A86RSIG
18
LTGN
3600062C1
10#
20
LTGN
3600062C1
18
LTGN
3600062C1
A86AB
10@ A86RAUD
* W/ TV /DVD AUDIO FEED # W/ VEHICLE MONITORING DISPLAY @ W/ AUXILLARY AUDIO INPUT
CHK
DATE
CHANGE
ADDED CIRCS A86A &
REV
C
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
A66A.
61802Y
Figure 438
438
TERMINAL
A86LSIG
CONNECTOR 3600061C1
0488 20MAY14
GAUGE COLOR
6
18 19
CIR
1
7#
15 16
CAV
7*
8 11
12 13
A86(-)
3
CONNECTOR 3597143C1 # W/ SLEEPER SPEAKER * W/ DAYCAB SPEAKER ** W/ DRIVER DISPLAY ## N/ DRIVER DISPLAY
TERMINAL
18
2
RADIO CONNECTION (1300) (LOCATED IN INSTRUMENT PANEL - RADIO)
GAUGE COLOR
11
A86AD
20
LTGN
3600062C1
12
-
-
-
-
13
-
-
-
-
14
-
-
-
-
15
A86A(+)
20
LTGN
3600061C1
16
A86A(-)
20
LTGN
3600062C1
17
-
-
-
-
18
-
-
-
-
19
-
-
-
-
20
-
-
-
-
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
Connector Body Composite (1300), (1301)
SHEET
022
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.59. CONNECTOR BODY COMPOSITE (1378), P. 22A ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
COOLANT MODULE (1378)
E D C B A
CONNECTOR 1687789C1 BODY LOCK 1661376C1
CAVITY CIRCUIT GAUGE COLOR
CHK
012
DATE
TERMINAL
SEAL/SLEEVE
A
K6B
20
VT
2033819C1
1652325C1
B
K34
16
TN
2033819C1
1652325C1
C
K34E
20
TN
2033819C1
1652325C1
D
K34B
16
TN
2033819C1
1652325C1
E
K34A
16
TN
2033819C1
1652325C1
CHANGE
07FEB13 INITIAL RELEASE.
REV
A
REFERENCE
91662T
DRAWN
RELEASE NO.
91662T
Figure 439
NAME
MJV0088 CIRCUIT DIAGRAM, PROSTAR DATE
21DEC12
PART NO.
AE08058107
SHEET
22A
Connector Body Composite (1378)
439
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.60. CONNECTOR BODY COMPOSITE (1400), (1401), (1402), P. 23 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
ABS # 1 (1400) (LOCATED ON RIGHT-SIDE KICK PANEL - ABS MODULE)
18 17 16
3
2
1
CONNECTOR 3596926C1 BODY LOCK 3562309C1
ABS # 2 (1401) (LOCATED ON RIGHT-SIDE KICK PANEL ABS MODULE)
18 17 16
3
2
1
CONNECTOR 3596929C1
ABS # 3 (1402) (LOCATED ON RIGHT-SIDE KICK PANEL ABS MODULE)
CIR
1
A94-GA
2
1
CONNECTOR 3596928C1
CHK
DATE
0488 20MAY14
REV
CHANGE
REVISED AND REDRAWN.
C
REFERENCE
92447S
TERMINAL 3597157C1
-
-
-
-
A94V
18
GY
3598072C1
4
A94BN
18
GY
3598072C1
5
A94BM
18
GY
3598072C1
6
-
-
-
-
7
A5N(-)
18
GN
3598072C1
8
A5N(+)
18
YL
3598072C1
9
-
-
-
-
10
A94BH
16
GY
3598073C1
11
A94BF
16
GY
3598073C1
12
-
-
-
-
13
A3BA(-)
18
GY
3598072C1
14
A3BA(+)
18
DKBL
3598072C1
15
-
-
-
-
16
A94-AY
12
GY
3597157C1
17
-
-
-
-
18
-
-
-
-
GAUGE COLOR
TERMINAL
CAV
CIR
1
A94B
18
GY
3598072C1
2
A94
18
GY
3598072C1
3
A94A
18
GY
3598072C1
4
A94K
18
GY
3598072C1
5
A94C
16
GY
3598073C1
6
A94J
18
GY
3598072C1
7
A94H
18
GY
3598072C1
8
A94D
16
GY
3598073C1
9
A94BK
18
GY
3598072C1
10
A94BL
18
GY
3598072C1
11
A94E
16
GY
3598073C1
12
A94BB
18
GY
3598072C1
13
A94BJ
18
GY
3598072C1
14
A94F
16
GY
3598073C1
15
A94BE
16
GY
3598073C1
16
A94BC
18
GY
3598072C1
17
A94BA
18
GY
3598072C1
18
A94BD
16
GY
3598073C1
GAUGE COLOR
TERMINAL
CAV
CIR
1
-
-
-
-
2
A94HA
18
GY
3598072C1
3
A94SK
18
GY
3598072C1
4
A94BP
16
GY
3598073C1
5
A94SJ
18
GY
3598072C1
6
A94BNN
16
GY
3598073C1
7
A94BMM
16
GY
3598073C1
8
-
-
-
-
9
A94BT
16
GY
3598073C1
10
A94BU
16
GY
3598073C1
11
A94BR
16
GY
3598073C1
12
A94BW
16
GY
3598073C1
13
A94BS
16
GY
3598073C1
14
A94BQ
16
GY
3598073C1
15
A94BV
16
GY
3598073C1
DRAWN
300422
61802Y
440
WH
3
RELEASE NO.
Figure 440
12
2
15 14 13
3
GAUGE COLOR
CAV
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
Connector Body Composite (1400), (1401), (1402)
SHEET
023
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.61. CONNECTOR BODY COMPOSITE (1403), (1410), (1420), P. 24 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
ABS ATC & RSP SPLICE PACK (1410) (LOCATED IN INSTRUMENT PANEL - CENTER)
A B C D E F
ABS #4 (1403) (LOCATED ON RIGHT-SIDE KICK PANEL ABS MODULE)
12 11 10
M L K J H G
3
CAV CIRCUIT GAUGE COLOR
TERMINAL
A@
A94SN
18
GY
3534164C1
A
A94SAA
18
GY
3534164C1
B@
A94SNA
18
GY
3534164C1
B
A94SAB
18
GY
3534164C1
A94SNB
18
GY
3534164C1
C
A94SA
18
GY
3534164C1
D@
A94SP
18
GY
3534164C1
D
A94SCA
18
GY
3534164C1
E@
A94SPA
18
GY
3534164C1
E
A94SCB
18
GY
3534164C1
F@
A94SPB
18
GY
3534164C1
F
A94SC
18
GY
3534164C1
G@
A94SR
18
GY
3534164C1
G
A94SBA
18
GY
3534164C1
H@
A94SRA
18
GY
3534164C1
H
A94SBB
18
GY
3534164C1
J@
A94SRB
18
GY
3534164C1
J
A94SB
18
GY
3534164C1
K@
A94SS
18
GY
3534164C1
K
A94SDA
18
GY
3534164C1
L@
A94SSA
18
GY
3534164C1
L
A94SDB
18
GY
3534164C1
M@
A94SSB
18
GY
3534164C1
M
A94SD
18
GY
3534164C1
DATE
-
-
REV
CHANGE
ADDED EFFECT W/ 2010
C
Figure 441
A94SZD
16
GY
3598073C1
2
A94SE
18
GY
3598072C1
3
A94SH
16
GY
3598073C1
4
A94SVD
16
GY
3598073C1
5
A94SF
16
GY
3598073C1
6
A94SL
18
GY
3598072C1
7
A94SDA
18
GY
3598072C1
8
A94SBA
18
GY
3598072C1
9
A94SM
18
GY
3598072C1
10
A94SCA
18
GY
3598072C1
11
A94SAA
18
GY
3598072C1
12
A94SN
18
GY
3598072C1
15 14 13
3
2
1
CONNECTOR 3557922C1 BODY LOCK 3549120C1 CAV CIRCUIT GAUGE COLOR
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK IN 1410.
TERMINAL
1
WABCO ABS CONN (1420) (LOCATED ON RIGHT-SIDE KICK PANEL - ABS MODULE)
@ W/2010 LH FUSE BLOCK
CHK
1
CAV CIRCUIT GAUGE COLOR
CONNECTOR 3601838C1 BODY LOCK 3601839C1
C@
2
CONNECTOR 3596927C1
61802Y
TERMINAL
1
A5N(-)
18
GN
2
-
-
-
3548971C1 -
3
A5N(+)
18
YL
3548971C1
4
A94-GB
18
WH
3548971C1
5
-
-
-
-
6
-
-
-
-
7
A94V
14
GY
3548972C1
8
A94AY
14
GY
3548972C1
9
A94-GA
18
WH
3548969C1
10
A3BA(-)
18
GY
3548971C1
11
A3BA(+)
18
12
-
-
-
-
13
-
-
-
-
14
-
-
-
-
15
-
-
-
-
DK BL 3548971C1
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
024
Connector Body Composite (1403), (1410), (1420)
441
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.62. CONNECTOR BODY COMPOSITE (1421), (1422), (1500), (1501), P. 25 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
18 17 16
WABCO ABS CONN (1422) (LOCATED ON RIGHT-SIDE KICK PANEL - ABS MODULE)
WABCO ABS CONN (1421) (LOCATED ON RIGHT SIDE KICK PANEL ABS MODULE)
15 14 13
CONNECTOR 3548978C1 BODY LOCK 3549120C1
CONNECTOR 3557921C1 BODY LOCK 3562309C1
3
2
1
CAV CIRCUIT GAUGE COLOR
A94MK
18
GY
3548971C1
2
A94BC
18
GY
3548971C1
3
A94MB
18
GY
3548971C1
4
A94MH
18
GY
3548971C1
5
A94BA
18
GY
3548971C1
6
A94M
18
GY
3548971C1
7
A94BN
18
GY
3548971C1
8
A94BL
14
GY
3548971C1
9
A94BJ
14
GY
3548971C1
10
A94ME
18
GY
3548971C1
11
A94BD
18
GY
3548971C1
12
A94MC
18
GY
3548971C1
13
A94MF
18
GY
3548971C1
14
A94BE
18
GY
3548971C1
15
A94MD
18
GY
3548971C1
16
A94BM
18
GY
3548971C1
17
A94BH
18
GY
3548971C1
18
A94BF
18
GY
3548971C1
7
1
8
2
9
3
3
TERMINAL
1
2
1
CAV CIRCUIT GAUGE COLOR
CLUSTER #1 (1500) (LOCATED IN INSTRUMENT PANEL - CLUSTER)
-
-
-
-
2
A94BR
18
GY
3548971C1
3
A94BP
18
GY
3548971C1
4
-
-
-
-
5
A94BQ
18
GY
3548971C1
6
A94BY
18
GY
3548971C1
7
-
-
-
-
8
A94SJ
18
GY
3548971C1 -
9
-
-
-
10
-
-
-
-
11
A94BV
18
GY
3548971C1
12
A94BU
18
GY
3548971C1
13
A94SK
18
GY
3548971C1
14
A94BW
18
GY
3548971C1
15
A94BS
18
GY
3548971C1
CLUSTER #2 (1501) (LOCATED IN INSTRUMENT PANEL - CLUSTER)
10
5
12
11
4
11
12
4
13 14
5 6
10
CONNECTOR 3548792C1
CHK
8
TERMINAL
2
7
1
6
CAV
CIR
1
A11-GKE
16
WH
2018639C1
2
A14EE
16
RD
2018639C1
CAV
CIR
3
-
-
-
-
1
A109B
18
GY
2018639C1
4
A62
18
DKBL
2018639C1
2
A106
18
GY
2018639C1
5
A62A
18
DKBL
2018639C1
3
-
-
-
-
6
A62BD
18
DKBL
2018639C1
4
A109C
18
GY
2018639C1
6
A62DA
16
DKBL
2018639C1
5
-
-
-
-
7
A13EA
18
PK
2018639C1
6
A109S
18
GY
2018639C1
8
A109
18
GY
2018639C1
7
A61B
18
GY
2018639C1
9
A72C
18
OR
2018639C1
8
A61
18
GY
2018639C1
10
A72D
18
OR
2018639C1
9
A41
18
TN
2018639C1
11
A63E
18
DKBL
2018639C1
10
-
-
-
-
12
A63F
18
DKBL
2018639C1
11
A5D(-)
18
GN
2018639C1
12
A5D(+)
18
YL
2018639C1
13
-
-
-
-
14
A52C
18
YL
2018639C1
DATE
CHANGE
0488 20MAY14
REV
REMOVED CIRC A41 FROM G
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
R/D 1501.
Figure 442
442
CONNECTOR 2018590C1
9 3
GAUGE COLOR
TERMINAL
1
61802Y
GAUGE COLOR
TERMINAL
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
SHEET
AE08058107
Connector Body Composite (1421), (1422), (1500), (1501)
025
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.63. CONNECTOR BODY COMPOSITE (1423), (1500), (1501), P. 25A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CAV CIRCUIT GAUGE COLOR
WABCO ABS CONN (1423) (LOCATED ON RIGHT - SIDE KICK PANEL ABS MODULE)
18 17 16
3
2
1
CONNECTOR 3846885C1 BODY LOCK 3562309C1
@ W/ 2010 LH FUSE BLOCK
CLUSTER #1 (1500)
7 8 9
A94SS
18
GY
10 11 4 5 6
CONNECTOR 3548792C1 * PANEL LIGHT FEED MOTORIZED MIRRORS # PANEL LIGHT FEED ADAPTER-BUS BAR
2
-
-
-
-
A94SR
18
GY
3548971C1
4
-
-
-
-
5
-
-
-
-
6
-
-
-
-
7@
A94SN
18
GY
3548971C1
8
A94BY
18
GY
3548971C1
9
-
-
-
-
10@
A94SP
18
GY
3548971C1
11
A94-GCC
18
WH
3548971C1
12
-
-
-
-
13@
A94SL
18
GY
3548971C1
14
A94MN
18
GY
3548971C1
15
-
-
-
-
16@
A94SM
18
GY
3548971C1
17
-
-
-
-
18
-
-
-
-
18 17 16
8 7 6 5
A11-GKE
16
WH
2018639C1
2
A14EE
16
RD
2018639C1
3
PLUG
-
-
-
4
A62
18
DKBL
2018639C1
5
A62A
18
DKBL
2018639C1
6*
A62BD
18
DKBL
2018639C1
6#
A62DA
16
DKBL
2018639C1
7
A13EA
18
PK
2018639C1
8
A109
18
GY
2018639C1
9
A72C
18
OR
2018639C1
10
A72D
18
OR
2018639C1
11
A63E
18
DKBL
2018639C1
12
A63F
18
DKBL
2018639C1
13
PLUG
-
-
-
14
A52C
18
YL
2018639C1
4 3 2 1
11 10 9
CONNECTOR 2018589C1 * MUTUALLY EXCLUSIVE
CHK
DATE
REV
CHANGE
0638 14OCT14 ADDED EFFECT W/ 2010
D
REFERENCE
92715R
K92#101
18
2
K92#103
18
YL
2018639C1
3
K92#105
18
TN
2018639C1
4
K92#109
18
GY
2018639C1
5
K92#110
18
PK
2018639C1
K92A117
18
TN
2018639C1
K92#117
18
TN
2018639C1
7
K92#122
18
YL
2018639C1
8
K92#123
18
Figure 443
LT BL 2018639C1
LT BL 2018639C1
9
K92#115
18
WH
2018639C1
10
K92#130
18
WH
2018639C1
11
K92#134
18
TN
2018639C1
12
K92#141
18
TN
2018639C1
13
K92#143
18
14
K92#145
18
15
K92#119
18
16
K92#124
18
TN
2018639C1
17
K92#162
18
YL
2018639C1
18
K92#163
18
TN
2018639C1
DRAWN
LT BL 2018639C1 OR
2018639C1
LT BL 2018639C1
NAME
U01A120 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
LH FUSE BLOCK IN 1423.
TERMINAL
1
6*
15 14 13 12
TERMINAL
1
CAV CIRCUIT GAUGE COLOR
ADD TRANS MODULE 1 (1501)
TERMINAL 3548971C1
3@
CAV CIRCUIT GAUGE COLOR
1 2 3
12 13 14
1@
52250B
DATE
03FEB11
PART NO.
AE08058107
SHEET
25A
Connector Body Composite (1423), (1500), (1501)
443
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.64. CONNECTOR BODY COMPOSITE (1501), (1502), P. 26 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CAV CIRCUIT GA COLOR
ADD TRANCE MODULE 1 (1501) (LOCATED IN ENGINE)
8 7 6 5
18 17 16 15 14 13 12
4 3 2 1
11 10 9
CONNECTOR 2018589C1
SECONDARY INSTRUMENT CLUSTER (1502) (LOCATED IN INSTRUMENT PANEL - CENTER)
1
5
TERMINAL
1
K92#101 18 LT BL 2018639C1
2
K92#103 18
YL
2018639C1
3
K92#105 18
TN
2018639C1
4
K92#109 18
GY
2018639C1
5
K92#110 18
PK
2018639C1
6
K92A117 18
TN
2018639C1
7
K92#122 18
YL
2018639C1
8
K92#123 18 LT BL 2018639C1
9
K92#115 18
WH
2018639C1
10
K92#130 18
WH
2018639C1
11
K92#134 18
TN
2018639C1
12
K92#141 18
TN
2018639C1
13
K92#143 18 LT BL 2018639C1
14
K92#145 18
15
K92#119 18 LT BL 2018639C1
16
K92#124 18
TN
2018639C1
17
K92#162 18
YL
2018639C1
18
K92#163 18
TN
2018639C1
OR
2018639C1
GAUGE COLOR
TERMINAL
CAV
CIR
1
A14EF
18
RD
3539240C1
2
A13EH
18
PK
3539240C1
3
-
-
-
-
6
4
A5J(-)
18
GN
3539240C1
7
5
A11-GAE
16
WH
3534193C1
6
A62DE
18
DKBL
3534193C1
7
A5J(+)
18
YL
3534193C1
8
-
-
-
-
8
4
CONNECTOR 3534177C1
ADD TRANS MODULE 2 (1502) (LOCATED IN ENGINE)
W/ 2010 SCR 13L ENG
CAV CIRCUIT GAUGE COLOR
9
1
17
10
CONNECTOR 1661603C1 CHK
DATE
0488 19MAY14
REV
CHANGE
REVISED AND REDRAWN.
D
REFERENCE
92447S
K92#164
18
2
K92#165
18
TN
3717171C1
3
K92#169
18
TN
3717171C1
4
K92#170
18
TN
3717171C1
5
K92#111
18
OR
3717171C1
6
K92#112
18
TN
3717171C1
7
K92#116
18
LT BL 3717171C1
8
K92#177
18
LT GN 3717171C1
9
K92#131
18
YL
3717171C1
10
K92#133
18
YL
3717171C1
11
K92#136
18
OR
3717171C1
12
K92#137
18
TN
3717171C1
13
K92#158
18
14
K92#171
18
TN
3717171C1
15
K92#151
18
WH
3717171C1
16
K92#152
18
17
K92#154
18
DRAWN
300422 RELEASE NO.
61802Y
Figure 444
444
TERMINAL
1
LT BL 3717171C1
LT GN 3717171C1
LT GN 3717171C1 TN
3717171C1
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
Connector Body Composite (1501), (1502)
SHEET
026
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.65. CONNECTOR BODY COMPOSITE (1503), (1510), P. 26A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
ADD TRANS MODULE 3 (1503) (LOCATED ON TRANSMISSION)
18
CAVITY CIRCUIT GAUGE COLOR
8
9
1
TERMINAL
1
K48#139
18
2
K47#140
18
LT GN 3627612C1
3
K92#120
18
LT BL 3627612C1
4
K5B108
18
GN
3627612C1
5
K92#155
18
TN
3627612C1
6
K92#174
18
TN
3627612C1
7
K92#176
18
YL
3627612C1
8
K47A125
18
TN
3627612C1
9
K48#159
18
TN
3627612C1
10
K47#160
18
YL
3627612C1
11
K92#180
18
TN
3627612C1
11
K92#180
18
OR
3627612C1
12
K5B128
18
YL
3627612C1
13
K92#142
18
TN
3627612C1
14
K92#156
18
TN
3627612C1
15
K92#161
18
TN
3627612C1
16
K92#175
18
OR
3627612C1
17
K92#157
18
WH
3627612C1
OR
3627612C1
CONNECTOR 3627615C1
RIGHT BANK OPTIONAL WARNING LIGHTS (1510) (LOCATED IN INSTRUMENT PANEL - RIGHT REAR OF CLUSTER) CAV
A B C D
H G F E
CIR
TERMINAL
A63-GAK
18
WH
1661208C1
A
A63-GC
18
WH
1661208C1
B
A13BA
20
PK
1661208C1
B##
A13AM
18
RD
1661208C1
C
A72AK
18
OR
1661208C1
C
A94AM
14
GY
3566715C1
A92
18
OR
1661208C1
D
A13BC
20
PK
1661208C1
D
A1A
18
PK
1661208C1
A13BD
20
PK
1661208C1
E
A1
18
LTBL
1661208C1
F
A72-GA
18
OR
1661208C1
F
A94TA
12
YL
3566715C1
F@
A92-G
16
WH
1661209C1
F##
A92-G
16
WH
1661208C1
G
A94AA
18
GY
1661208C1
G##
A94TA
12
YL
3566715C1
H
A63AW
18
DKBL
1661208C1
C## CONNECTOR 2005835C1 BODY LOCK 2006503C1
GAUGE COLOR
A
D*
@ W/2010 LH FUSE BLOCK ## FOR RUSSIAN PROSTAR * STANDARD BATT FEED, DAY CAB N/LOAD SHEDDING W/PDM
DATE
CHK
-
-
REV
CHANGE
ADDED EFFECT W/2010
D
REFERENCE
92715R
DRAWN
RELEASE NO.
LH FUSE BLOCK.
Figure 445
NAME
MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR
92070B
DATE
25APR13
PART NO.
AE08058107
SHEET
26A
Connector Body Composite (1503), (1510)
445
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.66. CONNECTOR BODY COMPOSITE (1511), (1512), (1550), (1559), P. 27 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
LEFT BANK OPTIONAL WARNING LIGHTS (1511) (LOCATED IN INSTRUMENT PANEL - LEFT REAR OF CLUSTER)
H G F E
A B C D
CONNECTOR 2005835C1 BODY LOCK 2006503C1
M
A
F G CONNECTOR 3609945C1 BODY LOCK 3609946C1 3609947C1
TERMINAL
CIR
A
-
-
-
-
B
A13BD
20
PK
1661208C1
B**
A13BE
20
PK
1661208C1
C
A13BE
20
PK
1661208C1
C**
A13BF
20
PK
1661208C1
C%%
A13LT
20
PK
1661208C1
D
A13BF
20
PK
1661208C1
D**
A13BG
20
PK
1661208C1
E
A49
18
GY
1661208C1
F@
A98F
18
BK
1661208C1
16
WH
1661208C1
F*** A11-GLT
@@ W/ SLEEPER CAB @ W/ DAY CAB ## MOTIENT MOBILE MAX - SLEEPER / DAYCAB %% FOR RUSSIAN PROSTAR ** STD BATT FEED DAY CAB ***W/DFM
VEHICLE INFORMATION DISPLAY (1550) (LOCATED IN INSTRUMENT PANEL - CENTER)
GAUGE COLOR
CAV
F@@
A98F
18
TN
1661208C1
F##
A98F
18
LTGN
1661208C1
F%%
A11-GLT
16
WH
1661208C1
G
A49A
18
GY
1661208C1
H
-
-
-
-
GAUGE COLOR
TERMINAL
CAV
CIR
A
-
-
-
-
B
A12C
18
LTBL
3522073C1
C
A5L(-)
18
GN
3522073C1
D
A3BC(+)
20
DKBL
3534303C1
E
-
-
-
-
F
-
-
-
-
G
-
-
-
-
H
-
-
-
-
J
A11-GAL
18
WH
3522073C1
K
A3BC(-)
20
GY
3534303C1
L
A5L(+)
18
YL
3522073C1
M*
A14SE
18
RD
3522073C1
M
A14SE
18
PK
3522073C1
* W/ TIRE PRESSURE
TIRE PRESSURE MONITOR CONN (1559) WRN LIGHTS DIODE (1512)
CONNECTOR 3572899C1 BODY LOCK 2005242C1
A CONNECTOR 0872291R1
CHK
GAUGE COLOR
TERMINAL
CAV
CIR
A
A13BC
20
PK
0879630R1
B
A13BD
20
PK
0879630R1
DATE
CHANGE
0488 20MAY14
REV
ADDED R/D 1512 & 1559.D
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 446
446
6 5 4
1 2 3
B
GAUGE COLOR
TERMINAL
CAV
CIR
1
A22B
18
RD
1680205C1
2
A22-GBN
18
WH
1680205C1
3
PLUG
-
-
-
4
A5L(+)
18
YL
1680205C1
5
A5L(-)
18
GN
1680205C1
6
PLUG
-
-
-
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
SHEET
AE08058107
Connector Body Composite (1511), (1512), (1550), (1559)
027
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.67. CONNECTOR BODY COMPOSITE (1600), P. 28 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
BODY CONTROLLER # J3 (1600) (LOCATED ON LEFT-SIDE KICK PANEL - BODY CONTROLLER)
B1
B16
A16
CONNECTOR 3598706C1 BODY LOCK 1618846C1 1618847C1
TERMINAL
CIR
A1
A12CV
18
LTBL
3522073C1
A1*#
A149
18
GY
3522073C1
A1*# A149A
A1
GAUGE COLOR
CAV
18
GY
LTBL
3522073C1
A2
A77A
20
LTGN
3534303C1
A3
A77C
20
LTGN
3534303C1
A4
A52D
20
YL
3534303C1
A5
A85A
20
GY
3534303C1
A6
A57B
20
OR
3534303C1
A7
A56B
20
OR
3534303C1
A8
A87A
18
GY
3522073C1
A9
A82A
20
GY
3534303C1
A10
A82B
20
GY
3534303C1
A11
A82C
20
GY
3534303C1
A12
A44
20
GY
3534303C1
A13
A63A
18
DKBL
3522073C1
A14
A102A
20
YL
3534303C1
A15
A87B
20
GY
3534303C1
A16
A13
18
PK
3522073C1
B1
A100
20
GY
3534303C1
B2
A40
20
GY
3534303C1
B3
A40A
20
GY
3534303C1
B4
A97A
18
PL
3522073C1
B5
A77E
20
LTGN
3534303C1
B6
A30BC
16
TN
3598706C1
B6** A30BC
16
TN
3522073C1
B7
A31
18
TN
3522073C1
B8
A36B
18
TN
3522073C1
B9##
A53D
16
YL
3522073C1
B10
A32
18
TN
3522073C1
B11
A32A
18
TN
3522073C1
B12@
A77B
20
LTGN
3534303C1
B12*
A77B
18
LTGN
3522073C1
B13
A77D
20
LTGN
3534303C1
B14
A40B
18
GY
3522073C1
B15
A75AA
18
LTGN
3522073C2
B16
A97
20
PL
3534303C1
@ RADIATOR MOUNTED A/C CONDENSER * REMOTE MOUNTED A/C CONDENSER ## FOR RUSSIAN PROSTAR ** W/2010 LH FUSE BLOCK *# W/2010 LH, W/GEN 4, VCM
CHK
DATE
CHANGE
REV
0488 18AUG15 ADDED CIRCUITS A149 & F
REFERENCE
93248T
DRAWN
300422 RELEASE NO.
A149A AT CAVITY A1.
Figure 447
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
028
Connector Body Composite (1600)
447
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.68. CONNECTOR BODY COMPOSITE (1601), P. 29 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
BODY CONTROLLER # J4 (1601) (LOCATED ON LEFT-SIDE KICK PANEL - BODY CONTROLLER)
E1
E16
CHK
DATE
0488 20MAY14
A77S
18
LTGN
3522073C1
E2
A77P
18
LTGN
3522073C1
E3
A104B
18
DKBL
3522073C1
E4
-
-
-
-
E5
A63J
20
DKBL
3534303C1
E6
A82H
18
GY
3522073C1
E7
A82F
18
GY
3522073C1
E8
A104AA
18
DKBL
3522073C1
E9
A59H
18
GY
3522073C1
E10
A68
18
BN
3522073C1
E10**
A58M
18
BN
3522073C1
E10##
A58M
18
BN
3522073C1
E11
A72
18
OR
3522073C1
E11**
A64
18
YL
3522073C1
E11##
A64
18
YL
3522073C1
E12
A59C
18
GY
3522073C1
E13
A59E
18
GY
3522073C1
E14
A104A
18
DKBL
3522073C1
E15
A57C
18
OR
3522073C1
E15**
A54TL
18
BN
3522073C1
E15##
A54TL
18
BN
3522073C1
E16
-
-
-
-
F1@
A104AB
18
DKBL
3522073C1
F1*
A75WP
18
LTGN
3522073C1
F1#
A104BC
18
DKBL
3522073C1
F2
A63C
18
DKBL
3522073C1
F3
A104AF
18
DKBL
3522073C1
F3*
A75TP
18
LTGN
3522073C1
F4
A59F
18
GY
3522073C1
F5
A59J
18
GY
3522073C1
F6
A14LA
18
RD
3522073C1
F7
A14LB
18
RD
3522073C1
F8
A59D
18
GY
3522073C1
F9*#
A72AK
18
OR
3522073C1
F9##
A92
18
OR
3522073C1
F10
A59B
18
GY
3522073C1
F11
A75WP
18
LTGN
3522073C1
F12
A19A
18
GY
3522073C1
F13
A56C
18
OR
3522073C1
F13**
A14BC
16
PK
3522073C1
F13##
A14BC
16
PK
3522073C1
F14
A54C
18
BN
3522073C1
F14**
A13LT
20
PK
3522073C1
F14##
A13LT
20
PK
3534303C1
F15##
A70C
18
OR
3522073C1
F15@#
A70CA
18
OR
3522073C1
F16
A54XD
16
BN
3522073C1
F16**
A66A
18
YL
3522073C1
F16##
A66A
18
YL
3522073C1
F16
* NO IDLE HEAT WIRING @ W/ REMOTE START/STOP # W/ AUTO START/STOP ## FOR RUSSIAN PROSTAR ** W/DFM *# W/ABS TRAILER SOCKET N/SWITCH @# W/EOF TRAILER SOCKETW/BODY BUILDER WIRING
CHANGE
REVISED AND REDRAWN.
REV
D
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 448
448
TERMINAL
CIR
E1
F1
CONNECTOR 3598707C1 BODY LOCK 1618846C1 1618847C1
GAUGE COLOR
CAV
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
Connector Body Composite (1601)
SHEET
029
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.69. CONNECTOR BODY COMPOSITE (1602), P. 30 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
BODY CONTROLLER # J5 (1602) (LOCATED ON LEFT-SIDE KICK PANEL - BODY CONTROLLER)
E1
E16
F1
F16
CONNECTOR 3598705C1 BODY LOCK 1618846C1 1618847C1
* N/ POWER DOOR LOCK & WINDOWS @ W/ POWER DOOR LOCK & WINDOWS # W/ FREEDOM LINE ** W/ REMOTE START / STOP ## W/ IDLE REDUCTION & VARIABLE SPEED ENGINE FAN && W/ DUAL PTO @@ W/ RADIATOR MOUNTED NC CODENSOR ### W/ REMOTE MOUNTED NC CONDENSOR % W/ AUTO START STOP %% FOR RUSSIAN PROSTAR ^ W/ ALLISON TC10 TRANSMISSION ^^ W/POWER REMOTE MODULE ^^^ SEAT BELT ALARM WIRING *# W/2010 LH, W/GEN 4,VCM
CHK
DATE
CHANGE
0488 18AUG15 ADDED CIRCUIT A50 AT
REV
G
REFERENCE
93248T
DRAWN
300422 RELEASE NO.
CAVITY E11.
61802Y
Figure 449
GAUGE COLOR
CAV
CIR
E1@
A3A(-)
20
E1*
A3A(-)
E2*
A3A(+)
E2@
TERMINAL
GY
3534303C1
18
GY
3522073C1
18
DKBL
3522073C1
A3A(+)
20
DKBL
3534303C1
E3
A9Z
18
GY
3522073C1
E4
A6
20
GY
3534303C1
E5
A9A
18
GY
3522073C1
E6@@
A6DB
20
GY
3534303C1
E6###
A6DB
18
GY
3522073C1
E7
A9B
18
GY
3522073C1
E8
-
-
-
-
E9
-
-
-
-
E10
-
-
-
-
E11
A52C
18
YL
3534303C1
E11
A52C
18
YL
3522073C1
E11*#
A50
18
YL
3522073C1
E12
A59A
18
GY
3522073C1
E13
-
-
-
-
E14
A70
20
OR
3534303C1
E15
-
-
-
-
E16
A11-GL
18
WH
3522073C1
F1
-
-
-
-
F2
A5(-)
18
GN
3522073C1
F2@
A5(-)
18
GN
3522073C1
F2*
A5(-)
18
GN
3522073C1
F3
A5(+)
18
YL
3522073C1
F3@
A5(+)
18
YL
3522073C1
F3*
A5(+)
18
YL
3522073C1
F4
-
-
-
-
F5
A5E(-)
18
GN
3522073C1
F5^^
A5ET(-)
18
GN
3522073C1
F5%
A5SA(-)
18
GN
3522073C1
F6
A5E(+)
18
YL
3522073C1
F6%
A5SA(+)
18
YL
3522073C1
F6^^
ASET(+)
18
YL
3522073C1
F7
-
-
-
-
F8
A24
18
GY
3522073C1
F9
A28
18
TN
3522073C1
F9^^^
A79A
18
YL
3522073C1
F10
A71BB
18
OR
3522073C1
F10^
A71BC
18
OR
3522073C1
F10#
A71BC
18
OR
3522073C1
F10%%
A55
18
OR
3522073C1
F11
A116LB
18
GY
3522073C1
F12
A104AC
18
DKBL
3522073C1
F13**
A104AR
18
DKBL
3522073C1
F13&
A23A
18
TN
3522073C1
F14
A88B
18
LTGN
3522073C1
F15&&
A88C
18
LTGN
3522073C1
F15**
A104
18
DKBL
3522073C1
F16
A116UB
18
GY
3522073C1
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
SHEET
030
Connector Body Composite (1602)
449
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.70. CONNECTOR BODY COMPOSITE (1603), (1604), P. 31 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CAV
CIR
A@
A57
GAUGE COLOR 16
OR
3544876C1
A*
A57N
16
OR
3544876C1
A**
A57B
16
OR
3544876C1
16
OR
3544876C1
A*** A57BC BODY CONTROLLER # J1 (1603) (LOCATED ON LEFT - SIDE TRIM KICK PANEL - BODY CONTROLLER)
F
A
M
G
A##
A56B
16
OR
3544876C1
B@
A56
16
OR
3544876C1
B*
A56N
16
OR
3544876C1
B**
A56B
16
OR
3544876C1
B##
A57B
16
OR
3544876C1
C
A77
18
LTGN
3544876C1
D%
A56A
14
OR
3544877C1
D%
A56A1
16
OR
3544876C1
D%
A56A4
16
OR
3544876C1
D##
A70R
14
RD
3544877C1
D@@
A56B
14
OR
3544877C1
D*#
A56A3
16
OR
3544876C1
E
A85
16
GY
3544876C1
F
A64A
16
YL
3544876C1
G
A65
18
OR
3544876C1
G#
A65AA
16
OR
3544876C1
H
A78A
16
LTGN
3544876C1
J
-
-
-
-
K
A64B
16
YL
3544876C1
CONNECTOR 3598711C1
@ N/ COLLISION WARNING * W/ MIRROR MTD TURN # W/ CUSTOMER SUPPLIED LIGHT % MUTUALLY EXCLUSIVE ## FOR RUSSIAN PROSTAR ** W/DFM ***W/SCR N/COLLISION WARNING @@ TURN SIGNAL W/ BODY BUILDER WIRING N/COLLISION WIRING *# PROSTAR MIR TURN SIG & BENDIX FUSION W/SCR
BODY CONTROLLER # J2 (1604) (LOCATED ON LEFT - SIDE TRIM KICK PANEL - BODY CONTROLLER)
E
A
K
F
CHK
DATE
REV
CHANGE
0488 18AUG15 ADDED A56A3 & A57A3 AT G
REFERENCE
93248T
L
A78B
16
LTGN
3544876C1
M%
A57A
14
OR
3544877C1
M%
A57A1
16
OR
3544876C1
M%
A57A5
16
OR
3544876C1
M@@
A57BD
14
OR
3544877C1
M*#
A57A3
16
OR
3544876C1
CAV
CIR
A
A82
16
GY
3544876C1
B@
A53AA
14
YL
3544877C1
B*
A53A
14
YL
3544877C1
B##
A53A
16
YL
3544876C1
C@
A52AA
14
YL
3544877C1
C*
A52A
14
YL
3544877C1
C##
A52A
16
YL
3544876C1
D
-
-
-
-
E
A11-GKC
12
WH
3544877C1
F
A58C
16
BN
3544876C1
G
A54
16
BN
3544876C1
H*
A53B
14
YL
3544877C1
H##
A53B
16
YL
3544876C1
J
A63
18
DKBL
3544876C1
K*
A52B
14
YL
3544877C1
K##
A52B
16
YL
3544876C1
CONNECTOR 3598710C1
@ W/ TRIP MASTER * N/ TRIP MASTER # W/ DAY CAB AIR SHIELD ## FOR RUSSIAN PROSTAR
DRAWN
300422 RELEASE NO.
R/D 1603 TO CAVITIES D & M.
Figure 450
450
TERMINAL
61802Y
GAUGE COLOR
TERMINAL
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
Connector Body Composite (1603), (1604)
SHEET
031
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.71. CONNECTOR BODY COMPOSITE (1620), (1650), P. 32 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
ZERO VOLT REFERENCE SPLICE (1620) (LOCATED IN INSTRUMENT PANEL - CENTER)
K
GAUGE COLOR
TERMINAL
CAV
CIR
A
A9Z
18
GY
1661208C1
H
B
A9ZA
18
GY
1661208C1
G
C*
A9ZB
18
GY
1661208C1
C#
A9ZB
18
GY
1661208C1
F
D
A9R
18
GY
1661208C1
E
E
A9C
18
GY
1661208C1
J
D
F
A9FS
18
GY
1661208C1
F##
A9ZA
16
GY
1661208C1
C
G
A116UV
18
GY
1661208C1
B
H
A9A
20
WH
1661208C1
J
A9BB
18
GY
1661208C1
K
-
-
-
-
A
* W/ SINGLE PTO OVERRELAY # W/ DUEL PTO OVER RELAY ## FOR RUSSIAN PROSTAR
CONNECTOR 2007315C1 BODY LOCK 2007316C1
DIAGNOSTIC CONNECTOR (1650) (LOCATED UNDER INSTRUMENT PANEL LEFT OF STEERING COLUMN)
D E
C
F
A
B
J
G H
CONNECTOR 3544066C1
GAUGE COLOR
TERMINAL
CAV
CIR
A
A98-G
18
WH
1651968C1
B
A98H
18
BK
1651968C1
C
A5B(+)
18
YL
1651968C1
D
A5B(-)
18
GN
1651968C1
E
-
-
-
-
F
A3B(+)
18
DKBL
1651968C1
G
A3B(-)
18
GY
1651968C1
H
-
-
-
-
J
-
-
-
-
W/ 2010 LH, W/ GEN 4, VCM
DIAGNOSTIC CONNECTOR (1650)
D E
F
C
A
B
J
G H
GAUGE COLOR
TERMINAL
CAV
CIR
A
A98-G
18
WH
1680206C1
B
A98H
18
BK
1680206C1
C
A5F(+)
18
YL
1680206C1
D
A5B(-)
18
GN
1680206C1
E
PLUG
-
-
-
F
A3B(+)
18
DKBL
1680206C1
G
A3B(-)
18
GY
1680206C1
H
A5B(+)
18
YL
1680206C1
J
A5B(-)
18
GN
1680206C1
CONNECTOR 3757649C1
CHK
DATE
CHANGE
0488 18AUG15 ADDED R/D 1650 FOR
REV
E
REFERENCE
93248T
DRAWN
300422 RELEASE NO.
2010 LH GEN 4 EFFECTS.
Figure 451
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
032
Connector Body Composite (1620), (1650)
451
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.72. CONNECTOR BODY COMPOSITE (1660), (1661), (1657M), (1657MA), P. 33 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
J1939 PRIVATE TERMINATING RESISTOR (1657M/1657MA) (LOCATED IN INSTRUMENT PANEL OPPOSITE TO FUSEBLOCK - CENTER)
C
CAV
CIR
B
A
A5SB(+)
A
GAUGE COLOR YL
18
TERMINAL
SEAL
1661875C1
3568570C
B
-
-
-
-
2005431C
C
A5SB(-)
18
GN
1661875C1
3568570C
CONNECTOR 1667741C1 BODY LOCK 1667771C1
J1708 PUBLIC(+) CONNECTOR (1660) (LOCATED IN INSTRUMENT PANEL LEFT SIDE)
CAV
CIR
A
A3B(+)
18
DKBL
1661208C1
B*
A98A(+)
18
DKBL
1661208C1
B
A3BA(+)
18
DKBL
1661208C1
B** A3BD(+)
18
DKBL
1661208C1
G
GAUGE COLOR
TERMINAL
C
A3M(+)
18
DKBL
1661208C1
D
A3BC(+)
20
DKBL
1661208C1
F
E@
A3BN(+)
18
DKBL
1661208C1
E
E#
A3BD(+)
20
DKBL
1661208C1
E
A3BD(+)
18
DKBL
1661208C1
E#
A3CE(+)
18
DKBL
1661208C1
F*
A3BE(+)
20
DKBL
1661208C1
F** A3BD(+)
18
DKBL
1661208C1
D C B
F#
A3FD(+)
18
DKBL
1661208C1
G
-
-
-
-
A * W/ DAY CAB ** W/ SLEEPER @ W/ TELEMATICS # W/2010 LH FUSE BLOCK
CONNECTOR 2006789C1 BODY LOCK 2006792C1
J1708 PUBLIC(-) CONNECTOR (1661) (LOCATED IN INSTRUMENT PANEL LEFT SIDE)
CAV
CIR
A
A3B(-)
GAUGE COLOR 18
GY
1661208C1
B*
A98B(-)
18
GY
1661208C1
B
A3BA(-)
18
GY
1661208C1
18
GY
1661208C1
B** A98BD(-)
G
C
A3M(-)
18
GY
1661208C1
D
A3BC(-)
20
GY
1661208C1
E@
A3BN(-)
18
GY
1661208C1
E
E
A3BD(-)
18
GY
1661208C1
D
E#
A3BD(-)
20
GY
1661208C1
E#
A3CE(-)
18
GY
1661208C1
F**
A3BD(-)
18
GY
1661208C1
F*
A3BE(-)
20
GY
1661208C1
F#
A3FD(-)
18
GY
1661208C1
G
-
-
-
-
F
C B A CONNECTOR 2006789C1 BODY LOCK 2006792C1
CHK
DATE
CHANGE
0488 18AUG15 ADDED R/D 1657M/
REV
D
* W/ DAY CAB ** W/ SLEEPER @ W/ TELEMATICS # W/2010 LH FUSE BLOCK
REFERENCE
93248T
DRAWN
300422 RELEASE NO.
1657MA.
Figure 452
452
TERMINAL
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
033
Connector Body Composite (1660), (1661), (1657M), (1657MA)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.73. CONNECTOR BODY COMPOSITE (1700), P. 34 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
1
26
13
38
27
50
39
64
51
76
A52A
14
YL
3574288C1
1##
A52A
16
YL
3574288C1
2
A53A
14
YL
3574288C1
2##
A53AB
16
YL
3574288C1
3
A52B
14
YL
3574288C1
3##
A52B
16
YL
3574288C1
4
A53B
14
YL
3574288C1
A53BA
16
YL
3574288C1
5
A58
16
BN
3574288C1
6
A19
16
GY
3574288C1
7**
A78AC
16
LTGN
3574288C1
8**
A78BC
16
LTGN
3574288C1
9
-
-
-
-
10
-
-
-
-
11
-
-
-
-
12
-
-
-
-
13
-
-
-
-
14%%
A56A
16
OR
3514285C1
14%%
A56
16
OR
3574285C1
16
OR
3574285C1
14## A56TR2 15%%
A57
16
OR
3574285C1
15%%
A57A
16
OR
3574285C1
16
OR
3574285C1
15## A57TR2 16
A41
18
TN
2003343C1
17
A87A
18
GY
2003343C1
18
A9BB
18
GY
2003343C1
19
A87C
18
GY
2003343C1
20
A87D
18
GY
2003343C1
20**
A87F
18
GY
2003343C1
21
A85
16
GY
3574285C1
22
A64A
16
YL
3574285C1
23
A64B
16
YL
3574285C1
24
A54X
16
BN
3574285C1
25
A109
18
GY
2003343C1
26
-
-
-
-
27*
A94
18
GY
2003343C1
27#
A94M
18
GY
2003343C1
28#
A94MA
18
GY
2003343C1
28*
A94A
18
GY
2003343C1
29#
A94MB
18
GY
2003343C1
29*
A94B
18
GY
2003343C1
30#
A94MC
18
GY
2003343C1
30*
A94C
16
GY
3574285C1
31#
A94MD
18
GY
2003343C1
31*
A94D
16
GY
3574285C1
32#
A94ME
18
GY
2003343C1
32*
A94E
16
GY
3574285C1
33#
A94MF
18
GY
2003343C1
33*
A94F
16
GY
3574285C1
65
CONNECTOR 3595625C1
TERMINAL
CIR
1
4##
FORWARD CHASSIS (1700) (LOCATED ON DASH PANEL - LEFT SIDE (UPPER))
12
GAUGE COLOR
CAV
* W/ BENDIX ABS # W/ WABCO ABS @ W/ SWITCH CONTROLLED CENTER PIN % W/ REMOTE START / STOP & W/ VORAD (EVT-300) && W/ VORAD (EVT-400) %% MUTUALLY EXCLUSIVE ## FOR RUSSIAN PROSTAR ** W/2010 LH FUSE BLOCK
CHART CONTINUED ON SHEET 34A
DATE
CHK
-
-
CHANGE
ADDED EFFECT W/ 2010
REV
E
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK IN 1700.
Figure 453
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
034
Connector Body Composite (1700)
453
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.74. CONNECTOR BODY COMPOSITE (1700), P. 34A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CHART CONTINUED FROM SHEET 034
FORWARD CHASSIS (1700) (LOCATED ON DASH PANEL - LEFT SIDE (UPPER))
GAUGE COLOR
CIR
34#
A94MH
18
GY
2003343C1
34*
A94H
18
GY
2003343C1
35#
A94MJ
18
GY
2003343C1
35*
A94J
18
GY
2003343C1
36#
A94MK
18
GY
2003343C1
36*
A94K
18
GY
2003343C1
37&
A67GA
18
WH
2003343C1
37&&
A67-GY
18
WH
2003343C1
37##
A56TR3
16
OR
3574285C1
38
A67CA
18
PK
2003343C1
38&&
A67Y
18
PK
2003343C1
38##
A57TR3
16
OR
3574285C1
39
-
-
-
-
40
-
-
-
-
41
A61
18
GY
2003343C1
42
A106A
18
GY
2003343C1
43%
A104AN
16
DKBL
3574285C1
44%
A104AM
16
DKBL
3574285C1
45
A77P
18
LTGN
2003343C1
18
YL
2003343C1
18
LTGN
2003343C1
18
GN
2003343C1
45** A5DA(+) 12
1
26
13
38
27
50
39
64
51
76
65
46
A77S
46** A5DA(-)
CONNECTOR 3595625C1
* W/ BENDIX ABS # W/ WABCO ABS @ W/ SWITCH CONTROLLED CENTER PIN % W/ REMOTE START / STOP & W/ VORAD (EVT-300) && W/ VORAD (EVT-400) %% MUTUALLY EXCLUSIVE ## FOR RUSSIAN PROSTAR ** W/ 2010 LH,W/ GEN 4,VCM
CHK
DATE
CHANGE
0488 09SEP15 ADDED CONN VIEW.
REV
C
REFERENCE
93248U
DRAWN
90656P
454
47
A22ZA
18
TN
2003343C1
48
A22VA
18
TN
2003343C1
49
A22A
18
TN
2003343C1
50
-
-
-
-
51
A72E
18
OR
3574289C1
52@
A72EB
18
OR
2003343C1
52
ATEM1
16
GY
3574285C1
53
A5VREF
18
TN
2003343C1
54
APPU
18
TN
2003343C1
55
AANG1
18
TN
2003343C1
56
AANG2
18
TN
2003343C1
57
AANG3
18
TN
2003343C1
58
AANG4
18
TN
2003343C1
59
AANG5
18
TN
2003343C1
60
AANG-G
18
GY
2003343C1
60##
A66
16
YL
3574285C1
61
A98ZA
18
BK
2003343C1
61##
A53L
16
YL
3574285C1
62
A14NP
16
RD
3574285C1
62##
A53R
16
YL
3574285C1
63
OUT2
18
TN
2003343C1
63
-
-
-
-
64
-
-
-
-
65
A5A(+)
18
YL
3574289C1
66
A5A(-)
18
GN
3574289C1
67
-
-
-
-
68
-
-
-
-
69
-
-
-
-
70
-
-
-
-
71
-
-
-
-
72
-
-
-
-
73
-
-
-
-
74
-
-
-
-
75
-
-
-
-
76
-
-
-
-
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
Figure 454
TERMINAL
CAV
DATE
24MAY13
PART NO.
AE08058107
Connector Body Composite (1700)
SHEET
34A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.75. CONNECTOR BODY COMPOSITE (1700F), P. 35 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
FORWARD CHASSIS CONNECTOR (1700F) (LOCATED ON FRONT LEFT DASH PANEL (UPPER))
CAV
CIRC
1
M52A
GAUGE COLOR 14
YL
3549416C1
TERMINAL
2
M53A
14
YL
3549416C1
3
M52B
14
YL
3549416C1
4
M53B
14
YL
3549416C1
1
12
5
M58
14
BN
3549416C1
13
26
6
M19
14
GY
3549416C1
27
38
7
M78A
16
LTGN
3549416C1
39
50 64
8
M78B
16
LTGN
3549416C1
51
9
PLUG
-
-
3598921C1
65
76
10
PLUG
-
-
3598921C1
11
PLUG
-
-
3598921C1
12
PLUG
-
-
3598921C1
13
PLUG
-
-
3598921C1
14
M56
16
OR
3549417C1
15
M57
16
OR
3549417C1
16
M41
18
GY
3549418C1
17
M87A
18
GY
3549418C1
18
M9BB
18
GY
3549418C1
19
M87C
16
GY
3549417C1
20
M87D
16
GY
3549417C1
21
M85
16
GY
3549417C1
22
M64A
16
YL
3549417C1
23
M64B
16
YL
3549417C1
24
M54X
16
OR
3549417C1
25
M109A
18
GY
3549418C1
26
PLUG
-
-
3598921C1
27*
M94
18
GY
3549418C1
27#
[M94M]
18
GY
3549418C1
28*
M94A
18
GY
3549418C1
18
GY
3549418C1
18
GY
3549418C1
29# [M94MB]
18
GY
3549418C1
30*
18
GY
3549418C1
30# [M94MC]
18
GY
3549418C1
31*
18
GY
3549418C1
18
GY
3549418C1
18
GY
3549418C1
18
GY
3549418C1
18
GY
3549418C1
33# [M94MF]
18
GY
3549418C1
34*
18
GY
3549418C1
18
GY
3549418C1
18
GY
3549418C1
18
GY
3549418C1
CONNECTOR 3595624C1
* W/ BENDIX ABS # W/ WABCO ABS
28# [M94MA] 29*
M94B
M94C
M94D
31# [M94MD] 32*
M94E
32# [M94ME] 33*
M94F
M94H
34# [M94MH] 35*
M94J
35# [M94MJ]
CHART CONTINUED ON SHEET 35A
DATE
CHK
-
-
CHANGE
ADDED LONESTAR IN
REV
B
REFERENCE
75116N
DRAWN
300422 RELEASE NO.
TITLE. REVISED 1700F CHART.
Figure 455
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
SHEET
035
Connector Body Composite (1700F)
455
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.76. CONNECTOR BODY COMPOSITE (1700F), P. 35A ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CHART CONTINUED FROM SHEET 35
FORWARD CHASSIS CONNECTOR (1700F) (LOCATED ON FRONT LEFT DASH PANEL (UPPER))
18
GY
3549418C1
[M94MK]
18
GY
3549418C1
37@@
M67B
16
GY
3549417C1
37#
M67-GA
20
WH
3549418C1
37*
M67-GG
20
WH
3549418C1
37%
M67-GY
18
WH
3549418C1
38@@
M67C
16
GY
3549417C1
38#
M67CA
20
PK
3549418C1
38*
M67Y
20
PK
3549418C1
38%
M67Y
18
PK
3549418C1
39@@
M67D
16
GY
3549417C1
39&
M41D
18
BK
3549418C1
40@@
M67E
16
GY
3549417C1
40&
M41E
18
GY
3549418C1
41
M61
18
GY
3549418C1
42
M106A
18
GY
3549418C1
43@
M97H
18
VT
3549418C1
13
26
43##
M97R
18
VT
3549418C1
44
M97J
18
VT
3549418C1
45**
M77
18
BK
3549418C1
45##
M97K
18
VT
3549418C1
46##
M97L
18
VT
3549418C1
46**
M77A
18
BK
3549418C1
47%%
M22ZA
20
TN
3549418C1
47&&
M22AA
18
PK
3549418C1
48%%
M22VA
20
TN
3549418C1
48&&
M22AG
18
WH
3549418C1
49
M22A
20
TN
3549418C1
50
M97N
18
VT
3549418C1
51
M72EA
16
OR
3549416C1
52***
M72EB
16
OR
3549417C1
52###
TEM1
16
GY
3549417C1
53
TEM2
16
GY
3549417C1
54
TEM3
16
GY
3549417C1
55
TEM4
16
GY
3549417C1
56
TEM5
16
GY
3549417C1
57
TEM6
16
GY
3549417C1
58
TEM7
16
GY
3549417C1
59
TEM8
16
GY
3598921C1
60
PLUG
-
-
3598921C1
61
PLUG
-
-
3598921C1
62
PLUG
-
-
3598921C1
63
PLUG
-
-
3598921C1
64
PLUG
-
-
3598921C1
65
PLUG
-
-
3598921C1
66
PLUG
-
-
3598921C1
67
PLUG
-
-
3598921C1
68
M14T
10
RD
3549415C1
69
PLUG
-
-
3598921C1
70
PLUG
-
-
3598921C1
71
PLUG
-
-
3598921C1
72
PLUG
-
-
3598921C1
73
PLUG
-
-
3598921C1
74
PLUG
-
-
3598921C1
75
PLUG
-
-
3598921C1
76
PLUG
-
-
3598921C1
27
38
39
50
51
64
65
76
CHANGE
0486 04JAN12 INITIAL RELEASE.
REV
A
REFERENCE
75116N
DRAWN
310698 RELEASE NO.
75116N
Figure 456
456
TERMINAL
M94K
36#
12
* W/ BENDIX ABS # W/ WABCO ABS @ W/ REMOTE START STOP @@ W/ VORAD EVT-300 % W/ VORAD VS-400 ** W/ AC REMOTE CONDENSOR & W/ AMBIENT TEMP SENSOR && W/ SMARTWAVE TPMS ## W/ CUMMINS ICON %% W/ TIRE PRESSURE SENSOR *** W/ TRLR SOC PARK BRAKE PRESSURE SWITCH ### W/ BODY BUILDER PRE-WIRING
DATE
GAUGE COLOR
36*
1
CONNECTOR 3595624C1
CHK
CIRC
CAV
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
20NOV10
PART NO.
AE08058107
Connector Body Composite (1700F)
SHEET
35A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.77. CONNECTOR BODY COMPOSITE (1701), P. 36 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CENTER CHASSIS (1701) (LOCATED ON DASH PANEL - LEFT SIDE (LOWER))
12
1
26
13
38
27
50
39
64
51
76
65
CONNECTOR 3595623C1
CAV
CHK
DATE
GAUGE COLOR
GAUGE COLOR
TERMINAL
CAV
CIR
TERMINAL
34
A59C
18
GY
2003343C1
A59D
18
GY
2003343C1
1#
A71B
16
OR
3574288C1
35
1
A71BA
16
OR
3574288C1
36
A59E
18
GY
2003343C1
2%%
A56A
14
OR
3574288C1
37
A59F
18
GY
2003343C1
2**
A56A
16
OR
3574288C1
38
A59H
18
GY
2003343C1
2**
A56A3
16
OR
3574288C1
39
A59J
18
GY
2003343C1
3%%
A57A
14
OR
3574288C1
40
A61B
18
GY
2003343C1
3**
A57A
16
OR
3574288C1
41
A106B
18
GY
2003343C1
3**
A57A3
16
OR
3574288C1
42
A109B
18
GY
2003343C1
3**
A57A4
16
OR
3574288C1
43
A32A
18
TN
2003343C1
4
A68A
14
BN
3574288C1
43
A5U(+)
18
YL
2003343C1
5
A56T
12
OR
3574287C1
44
A32
18
TN
2003343C1
6
A57T
12
OR
3574287C1
44
A5U(-)
18
GN
2003343C1
7
A58T
12
BN
3574287C1
45
A49
18
GY
2003343C1
8
A68T
12
BN
3574287C1
46
A94SAB
18
GY
2003343C1
9
A70T
12
OR
3574287C1
47
A94SBB
18
GY
2003343C1
10
A94T
12
GY
3574287C1
48
A94SCB
18
GY
2003343C1
11&
A72V
12
OR
3574287C1
49
A94SDB
18
GY
2003343C1
11&&
A72V
12
DKBL
3574287C1
50
A49A
18
GY
2003343C1
12
A67TA
18
PK
3574289C1
51
A65BC
14
OR
3574288C1
13
A94SJ
18
GY
3574289C1
52***
A94BY
18
GY
2003343C1
14
A94BM
18
GY
2003343C1
52##
A22ZB
18
TN
2003343C1
15
A94BN
18
GY
2003343C1
52*
A94BMM
16
GY
3574287C1
16@
A94BE
18
GY
2003343C1
52@
A94BY
18
GY
2003343C1
16*
A94BE
16
GY
3574285C1
52@@@ A5U(+)
18
YL
2003343C1
17@
A94BD
18
GY
2003343C1
53***
A94BZ
18
GY
2003343C1
17*
A94BD
16
GY
3574285C1
53##
A22VB
18
TN
2003343C1
18@
A94BH
18
GY
2003343C1
53@@@ A5U(-)
18
GN
20003343C1
18*
A94BH
16
GY
3574285C1
53*
A94BNN
16
GY
3574287C1
19@
A94BF
18
GY
2003343C1
53@
A94BZ
18
GY
2003343C1
19*
A94BF
16
GY
3574285C1
54***
A94BP
18
GY
2003343C1
20*
A94BL
18
GY
2003343C1
54##
A22B
18
TN
2003343C1
20@
A94BL
14
GY
3574285C1
54*
A94BP
16
GY
3574287C1
21*
A94BJ
18
GY
2003343C1
54@
A94BP
18
GY
2003343C1
3574285C1
55***
A94BQ
18
GY
2003343C1
A22ZC
18
TN
2003343C1
21@
012
CIR
* W/ BENDIX ABS @ W/ WABCO ABS # W/ STANDARD BACKUP LIGHTS @@ W/ DAY CAB CUSTOMER SUPPLIED % W/ VORAD VS-400 COLLISION AVOIDANCE & W/ AUX TRAILOR SOCKET && W/ AUX ISO TRAILOR SOCKET ## W/ PRODUCTIVITY DISPLAY ** MUTUALLY EXCLUSIVE %% W/ COLLISION WIRING @@@ W/ OMNIVISION J1939 OVERLAY ### W/ LIFT GATE WIRING *** W/ ANTILOCK BRAKES W/ ESC-WABCO 6S / 6M
A94BJ
14
GY
22
A94BK
18
GY
2003343C1
55##
23
A94BA
18
GY
2003343C1
55*
A94BQ
16
GY
3574287C1
24
A94BB
18
GY
2003343C1
55@
A94BQ
18
GY
2003343C1
25
A94BC
18
GY
2003343C1
56***
A94BR
18
GY
2003343C1
26
A94TA
12
YL
3574285C1
56##
A22VC
18
TN
2003343C1
27
A36B
18
TN
2003343C1
56*
A94BR
16
GY
3574287C1
28
A9BC
18
GY
2003343C1
56@
A94BR
18
GY
2003343C1
29
A14BC
18
RD
3549418C1
57***
A94BS
18
GY
2003343C1
30
-
-
-
-
57##
A22C
18
TN
2003343C1
31
A39
16
GY
3574285C1
57*
A94BS
16
GY
3574287C1
32
A59A
18
GY
2003343C1
57@
A94BS
18
GY
2003343C1
33
A59B
18
GY
2003343C1
CHANGE
REV
30AUG12 ADDED: CIRCUITR A5U(+)F
REFERENCE
90516B
CHART CONTINUED ON SHEET 36A DRAWN
300422 RELEASE NO.
AT CAV 43 AND A5U(-) AT CAV 44.
Figure 457
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, DATE
11MAR09
PART NO.
AE08058107
SHEET
036
Connector Body Composite (1701)
457
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.78. CONNECTOR BODY COMPOSITE (1701), P. 36A NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CENTER CHASSIS (1701) (LOCATED ON DASH PANEL - LEFT SIDE (LOWER))
12
1
26
13
38
27
50
39
64
51
76
65
CONNECTOR 3595623C1 CHART CONTINUED FROM SHEET 036
GAUGE COLOR
TERMINAL
CAV
CIR
58***
A94BT
18
GY
2003343C1
58**
A116L
18
GY
2003343C1
58**
A94BT
16
GY
3574287C1
59***
A94BU
18
GY
2003343C1
59**
A94BU
16
GY
3574287C1
59**
A116U
18
GY
2003343C1
60***
A94BV
18
GY
2003343C1
60**
A94BV
16
GY
3574287C1
60**
A11GM
18
GY
2003343C1
61
A5U(-)
18
GN
2003343C1
62
A5U(+)
18
YL
2003343C1
63
A94SZC
16
GY
3574285C1
64**
A94BW
18
GY
3574289C1
64**
A94BW
16
GY
3574285C1
65
A12U
16
LTBL
3574288C1
66
A14U
16
RD
3574288C1
67
A94SK
18
GY
3574289C1
68@@
A65
16
OR
3574288C1
68
A65
18
OR
3574289C1
69
A67U
18
GY
3574289C1
70
A67W
18
GY
3574289C1
71
A67V
18
GY
3574289C1
72
A94SM
18
GY
3574289C1
73
A94SN
18
GY
3574289C1
74
A94SL
18
GY
3574289C1
75
A94SVC
16
GY
3574288C1
76*
A94SH
16
GY
3574288C1
76###
A72A
16
GY
3574288C1
* W/ BENDIX ABS @ W/ WABCO ABS # W/ STANDARD BACKUP LIGHTS @@ W/ DAY CAB CUSTOMER SUPPLIED % W/ VORAD VS-400 COLLISION AVOIDANCE & W/ AUX TRAILOR SOCKET && W/ AUX ISO TRAILOR SOCKET ## W/ PRODUCTIVITY DISPLAY ** MUTUALLY EXCLUSIVE %% W/ COLLISION WIRING @@@ W/ OMNIVISION J1939 OVERLAY ### W/ LIFT GATE WIRING *** W/ ANTILOCK BRAKES W/ ESC-WABCO 6S / 6M
CHK
DATE
0486 30DEC11
CHANGE
TITLE WAS CIRCUIT
REV
C
REFERENCE
82357E
DRAWN
300371 RELEASE NO.
DIAGRAM, PROSTAR.
Figure 458
458
72376Z
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
23AUG10
PART NO.
AE08058107
Connector Body Composite (1701)
SHEET
36A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.79. CONNECTOR BODY COMPOSITE (1701F), P. 37 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CENTER CHASSIS CONNECTOR (1701F) (LOCATED ON FRONT LEFT DASH PANEL (LOWER))
38
N59H
18 GY 3549418C1
39
N59J
18 GY 3549418C1
40
N61B
18 GY 3549418C1
50
41
N106B
18 GY 3549418C1
51
64
42
N109B
18 GY 3549418C1
65
76
43
N32A
18 TN 3549418C1
44
N32
18 TN 3549418C1
45
N49
18 GY 3549418C1
46
N94SAB
18 GY 3549418C1
1
12
13
26
27
38
39
CONNECTOR 3595622C1
47
N94SBB
18 GY 3549418C1
TERMINAL
48
N94SCB
18 GY 3549418C1
OR
3549416C1
49
N94SDB
18 GY 3549418C1
14
OR
3549416C1
50
N49A
18 GY 3549418C1
N57A
14
OR
3549416C1
51
N65BC
14 OR 3549416C1
4
N68A
14
BN
3549416C1
52
N22ZB
18 TN 3549418C1
5
N56T
10
YL
3549415C1
52@ N5UB(+) 18 YL 3549418C1
6
N57T
10
LTGN
3549415C1
52&
N94BY
16 GY 3549417C1
7
N58T
10
BK
3549415C1
53
N22VB
18 TN 3549418C1
8
N68T
10
BN
3549415C1
53@ N5UB(-) 18 GN 3549418C1
CIR
1
N71BA
14
2
N56A
3
9
N70T
10
RD
3549415C1
53&
N94BZ
16 GY 3549417C1
10
N94T
10
DKBL
3549415C1
54
N22B
18 TN 3549418C1
11
N72V
12
DKBL
3549415C1
54&
N94BP
16 GY 3549417C1
11##
N72V
10
DKBL
3549415C1
55
N22ZC
18 TN 3549418C1
12
N67TA
16
PK
3549416C1
55&
N94BQ
16 GY 3549417C1
13
N94SJ
16
GY
3549416C1
56
N22VC
18 TN 3549418C1
14
N94BM
16
GY
3549417C1
56&
N94BR
16 GY 3549417C1
15
N94BN
16
GY
3549417C1
57
N22C
18 TN 3549418C1
16
N94BE
16
GY
3549417C1
57&
N94BS
16 GY 3549417C1
17
N94BD
16
GY
3549417C1
58*
N11-6L
18 GY 3549418C1
18
N94BH
16
GY
3549417C1
58&
N94BT
16 GY 3549417C1
19
N94BF
16
GY
3549417C1
59*
N116U
18 GY 3549418C1
20
N94BL
14
GY
3549417C1
59&
N94BU
16 GY 3549417C1
21
N94BJ
14
GY
3549417C1
60*
N116M
18 GY 3549418C1
22
N94BK
16
GY
3549417C1
60&
N94BV
16 GY 3549417C1
23
N94BA
16
GY
3549417C1
61
N5U(-)
18 GN 3549418C1
24
N94BB
16
GY
3549417C1
62
N5U(+)
18 YL 3549418C1
25
N94BC
16
GY
3549417C1
63
N94SZC
16 GY 3549417C1
26##
N94TA
12
YL
3549415C1
64&
N94BW
16 GY 3549416C1
27%
N36B
18
TN
3549418C1
65%
N12UA
16 PK 3549416C1
27%
N36A
18
TN
3549418C1
65%
N12U
16 PK 3549416C1
28
N9BC
18
GY
3549418C1
66
N14U
16 RD 3549416C1
29
N36A
18
RD
3549418C1
67
N94SK
16 GY 3549416C1
18
DKBL
3549418C1
68
N65
16 OR 3549416C1
N104B
18
DKBL
3549418C1
69
N67H
16 GY 3549416C1
29@@@ N104C
18
DKBL
3549418C1
29*** N104A
29@@
CHK
GAUGE COLOR
CAV
69*
N67U
16 GY 3549416C1
30
N36A
19
TN
3549418C1
70
N67J
16 GY 3549416C1
30#
N37A
18
TN
3549418C1
70*
N67W
16 GY 3549416C1
30%%
N39
18
GY
3549418C1
71
N67K
16 GY 3549416C1
31
N39
16
GY
3549417C1
71*
N67V
16 GY 3549416C1
32
N59A
18
GY
3549418C1
72
N94SM
16 GY 3549416C1
33
N59B
18
GY
3549418C1
73
N94SN
16 GY 3549416C1
34
N59C
18
GY
3549418C1
74
N94SL
16 GY 3549416C1
35
N59D
18
GY
3549418C1
75
N94SVC
16 GY 3549416C1
36
N59E
18
GY
3549418C1
76%
N94SH
16 GY 3549416C1
37
N59F
18
GY
3549418C1
76%
N59
16 GY 3549416C1
DATE
0486 30DEC11
CHANGE
TITLE WAS CIRCUIT
REV
E
REFERENCE
82357E
DRAWN
300344 RELEASE NO.
DIAGRAM, PROSTAR.
Figure 459
74016A
* W/ 5TH WHEEL JAW LOCK SENSOR ## W/ TRAILER SOCKET W/ ISO & W/ CHANNEL ABS W/ ATC && W/ NO FUEL FILTER SENSOR W/ VSM % MUTUALLY EXCLUSIVE # W/ DUAL UNCAB & BOC FUEL TANKS %% W/ HEATED DRAIN VALVE @ W/ OMNIVISION J1939 ** W/ AUTO START/ STOP ***W/ LSM BOC BTRY BOX @@ W/ LSM UC BTRY BOX @@@W/ RSM UC BTRY BOX
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
SHEET
037
Connector Body Composite (1701F)
459
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.80. CONNECTOR BODY COMPOSITE (1702), P. 38 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
IP CONNECTOR (1702) (LOCATED ON FRONT CENTER DASH PANEL)
42 33
27 21
15
34 38 31
30
24 18
25 19
13
12
28
22
16
A92A20
16
TN
3574288C1
2
A9AA
20
GY
2003343C1
3
A6DB
20
GY
2003343C1
4
A77B
20
LTGN
2003343C1
5
A28
18
TN
2003343C1
6#
A71A
16
OR
3574285C1
6
A71-G
18
WH
2003343C1
6##
A71A
18
OR
2003343C1
7
A71B
16
OR
3574285C1
7&
A92#165
18
TN
2003343C1
7@
A71C
16
OR
3574285C1
8
A13A
16
PK
3574285C1
8&
A92#163
16
PK
3574285C1
9
A14A
12
RD
3574287C1
9@
A13AE
14
PK
3574288C1
10
A77
18
LTGN
2003343C1
11
A5R(+)
18
YL
2003343C1
12
A1
18
LTBL
2003343C1
13
A31
18
TN
2003343C1
14
A88
18
LTGN
2003343C1
15@
A41D
18
TN
2003343C1
16
A17
16
PK
3574285C1
16&
A17C
16
PK
3574285C1
17
A5R(-)
18
GN
2003343C1
18
A23A
18
TN
3522073C1
18@
A41E
18
TN
2003343C1
1
19*
A17-GC
16
WH
3574285C1
19*
A17-GC
18
WH
2003343C1
18
TN
2003343C1
18
PK
2003343C1
18
PK
2003343C1
19& A92#134 20
CONNECTOR 3595621C1 * MUTUALLY EXCLUSIVE # W/ STD BACKUP LIGHT ## W/ WORK LIGHT FEED & W/ ALLISON TC10 TRANSMISSION @ W/ 2010 LH FUSE BLOCK
DATE
CHK
-
-
CHANGE
ADDED EFFECT W/ 2010
REV
E
REFERENCE
92715R
A17B
20& A92#141 21
A17C
18
PK
2003343C1
22
A97C
18
PL
2003343C1
23
A97B
18
PL
2003343C1
24
A97M
18
PL
2003343C1
25
A92E
16
TN
3574285C1
25@
A92DN
18
TN
2003343C1
26
A92F
18
TN
2003343C1
26@
A92A3
18
TN
2003343C1
27
A92H
18
TN
2003343C1
27@
A92A1
16
TN
3574285C1
28
A99B
18
PL
2003343C1
29
A97N
18
PL
2003343C1
30
A99D
18
PL
2003343c1
31@
A92A18
16
TN
3574285C1
32
A104AL
16
DKBL
3574285C1
33
A104AM
16
DKBL
3574285C1
34
A30BC
16
TN
3574288C1
35
A3BA(+)
18
DKBL
2003343C1
36
A3BA(-)
18
GY
2003343C1
37
A97F
16
PL
3574285C1
37&
A97F
16
PL
3574285C1
38@
A97DF
16
PL
3574285C1
39
A92A
18
TN
2003343C1
40
A92B
18
TN
2003343C1
41
A88A
18
LTGN
2003343C1
42
A97VT1
12
PL
3574288C1
42@
A97VT1
14
VT
3574288C1
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK IN 1702.
Figure 460
460
TERMINAL
CIR
1@
10
5 9
GAUGE COLOR
CAV
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
Connector Body Composite (1702)
SHEET
038
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.81. CONNECTOR BODY COMPOSITE (1702), P. 39 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
28
PLUG
-
-
3508928C1
2*
K9AA
16
GY
3549417C1
2*
K9AA
18
GY
3549418C1
3
K6DB
18
GY
3549418C1
4
K77B
18
LTGN
3549418C1
5
K28
18
TN
3549418C1
6#
K71A
16
OR
3549417C1
7#
K71B
16
OR
3549417C1
8#
K13A
14
PK
3549417C1
9
PLUG
-
-
3508928C1
10
K77
16
LTGN
3549417C1
11@%
K5R(+)
18
YL
3549418C1
12
PLUG
-
-
3508928C1
13
K31
18
TN
3549418C1
14
K88
16
LTGN
3549417C1
15
PLUG
-
-
3508928C1
16
K17
16
PK
3549417C1
17@%
K5R(-)
18
GN
3549418C1
18
K41E
18
TN
3549418C1
27
19@%
K17-GC
18
PK
3549418C1
21
20@%
K17B
18
PK
3549418C1
21
K17C
16
PK
3549417C1
22
K97C
18
PL
3549418C1
23
K97B
18
PL
3549418C1
24
K97M
18
PL
3549418C1
25@
K92E
16
TN
3549417C1
26
K92F
18
TN
3549418C1
27@
K92H
18
TN
3549418C1
28
K99B
18
PL
3549418C1
29
K97N
18
PL
3549418C1
30
K97D
18
PL
3549418C1
31@
K92ER
18
TN
3549418C1
32
K97S
18
VT
3549418C1
33
K97J
18
VT
3549418C1
34
PLUG
-
-
3508928C1
35
K3BA(+)
18
DKBL
3549418C1
36
K3BA(-)
18
GY
3549418C1
37
K13A
18
PK
3549418C1
38*
K92A15
18
TN
3549418C1
38*
K47T
18
GY
3549418C1
39*
K92A
18
TN
3549418C1
40*
K92B
18
TN
3549418C1
40*
K92GN
18
TN
3549418C1
40*
K98GN
18
LTGN
3549418C1
41*
K88A
16
LTGN
3549417C1
41*
K98YL
18
YL
3549418C1
42
K97VT1
12
VT
3549416C1
42
22
16
10
38 31
30
25 19
24 18
12
13
33
15
5 1
9
CONNECTOR 3595620C1
* MUTUALLY EXCLUSIVE @ W/ ULTRASHIFT TRANSMISSION # W/ MANUAL TRANSMISSION % W/ AUTOSHIFT TRANSMISSION
CHK
DATE
TERMINAL
CIR
1
ENGINE CONNECTOR (1702) (LOCATED ON FRONT CENTER DASH PANEL)
34
GAUGE COLOR
CAV
CHANGE
0486 03JAN12 ADDED LONESTAR IN
REV
C
REFERENCE
75116N
DRAWN
300422 RELEASE NO.
TITLE.
61802Y
Figure 461
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
SHEET
039
Connector Body Composite (1702)
461
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.82. CONNECTOR BODY COMPOSITE (1702), P. 39A ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
W/ 2010 SCR 13L ENGINE. ENGINE CONNECTOR (1702) (LOCATED ON FRONT CENTER DASH PANEL)
CAV
CIRCUIT GAUGE COLOR
14
28
25 19
24 18
22
16
10
33
31
30
12
13
K14HC
14
RD
3549417C1
K17
16
PK
3549417C1
18
GN
3549418C1
17^
K5C108
18
GN
3549418C1
17
K5R108
18
LTGN
3549418C1
17&
K5R(-)
18
GN
3549418C1
18
K41E
18
TN
3549418C1
18
TN
3549418C1
19*@^ K92#134
21
19@
K17-GC
18
PK
3549418C1
20*@
K92#141
18
TN
3549418C1
20@
K17B
18
PK
3549418C1
20^
K92#141
18
TN
3549418C1
21*@
K92C103
18
YL
3549418C1
21@
K17C
16
PK
3549417C1
22
K97C
18
PL
3549418C1
23
K97B
18
PL
3549418C1
24
K97M
18
PL
3549418C1
25*@
K92#117
18
TN
3549418C1
25@
K92DN
18
TN
3549418C1
25@
K92E
16
TN
3549417C1
26@
K92A3
18
TN
3549418C1
26*@
K92C158
18
26@
K92F
18
TN
3549418C1
27@
K92A11
16
TN
3549417C1
27*@
K92#124
18
TN
3549418C1
27@
K92H
18
TN
3549418C1
28
K99B
18
PL
3549418C1
29
K97N
18
PL
3549418C1
30
K97D
18
PL
3549418C1
TERMINAL
31@
K92A18A
16
TN
3549417C1
15 9
CONNECTOR 3595620C1
* W/ ALLISON XMSN @ W/ ULTRASHIFT TRANSMISSION % W/ AUTOSHIFT TRANSMISSION & W/ PUSH BUTTON SHIFTER ** W/ VARIABLE SPEED FAN *# W/ 2 SPEED FAN *% W/ CRUSE CONTROL ## W/ RESTRICTION GAUGE && N/ RESTRICTION GAUGE #& W/ 2 PTO HOUR METERS #* N/ ROAD SPEED #@ W/ ROAD SPEED *& W/ ENGINE OIL TEMP SENSOR ^ W/ ALLISON TC10 TRANSMISSION
CAV
DATE
CHK
-
-
CIRCUIT GAUGE COLOR
LT GN 3549418C1
1**
K92A20
16
GY
3549416C1
31*@
K92#156
18
TN
3549418C1
1*#
K92A20
16
WH
3549416C1
31@
K92ER
18
TN
3549418C1
2
K9AAB
18
GY
3549418C1
32
K97S
18
VT
3549418C1
2
K9AAD
18
GY
3549418C1
33
K97J
18
VT
3549418C1
K92A18A
16
TN
3549416C1
2##
K9AA
16
GY
3549417C1
34@
2&&
K9AA
18
GY
3549418C1
34*&
K30BC
16
TN
3549416C1
3
K6DB
18
GY
3549418C1
35
K3BA(+)
18
DKBL
3549418C1
4
K77B
18
LTGN
3549418C1
36
K3BA(-)
18
GY
3549418C1
5
K28
18
TN
3549418C1
37&^
K13
18
PK
3549418C1
6
K92#145
18
OR
3549418C1
37
K13A
18
PK
3549418C1
6
K71A
16
OR
3549417C1
38#*
K92A15
18
TN
3549418C1
7*
K71B
16
OR
3549417C1
38#@
K47T
18
GY
3549418C1
7*^
K92#165
18
TN
3549418C1
39@
K92A
18
TN
3549418C1
8*^
K92#163
18
TN
3549418C1
39@
K92J
18
TN
3549418C1
8@
K13A
14
PK
3549417C1
39*@
K92#161
18
TN
3549418C1
9
K92DL
16
TN
1661875C1
40
K98GN
18
GN
3549418C1
10
K77
16
LTGN
3549417C1
40
K92B
18
TN
3549418C1
11^
K5C108
18
YL
3549417C1
40
K92GN
18
TN
3549418C1
11&
K5R128
18
YL
3549418C1
40
K98GN
18
LTGN
3549418C1
11*@
K5R(+)
18
YL
3549418C1
41#&
K88A
16
LTGN
3549417C1
12&
K92DM
16
TN
3549417C1
41@
K98YL
18
YL
3549418C1
12*%
KR1B
18
41*@
K92B112
18
TN
3549418C1
13
K31
18
42
K97VT1
14
RD
3549416C1
42
K97VT1
12
VT
3549416C1
LT BL 3549418C1 3549418C1
TN
CHANGE
REV
ADDED EFFECTS FOR TC10B
REFERENCE
84576N
DRAWN
92070B
Figure 462
NAME
MJV0088 CIRCUIT DIAGRAM, PROSTAR RELEASE NO.
XMSN.
462
3549417C1
K5R108
27
5 1
LTGN
16
42 38
16
17*@
15
34
TERMINAL
K88
DATE
25APR13
PART NO.
AE08058107
Connector Body Composite (1702)
SHEET
39A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.83. CONNECTOR BODY COMPOSITE (1800), P. 40 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
DCM CONNECTOR (1800) (LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN)
B A
2 2 3 3 4 4
3
CIR
A1
A56B
20
OR
3544883C1
A2
A57B
20
OR
3544883C1
A3
A11-GA
18
GY
3544876C1
1
A4
A9
18
GY
3544876C1
2
A5
A87E
18
GY
3544876C1
3
A6
A94MU
18
GY
3544876C1
A6*#
A94MN
18
GY
3544876C1
A7
A52D
20
YL
3544883C1
A8
A102A
20
YL
3544883C1
B1
A82C
20
GY
3544883C1
B2
A40A
20
GY
3544883C1
B3
A6
20
GY
3544883C1
B4
A97B
18
PL
3544884C1
B5
A99D
18
PL
3544884C1
B6
A97N
18
PL
3544884C1
B7
A44
20
GY
3544883C1
B8
A86
20
LTGN
3544883C1
B9
A70
20
OR
3544883C1
B10
A85A
20
GY
3544883C1
B11
A100
20
GY
3544883C1
B12
A97
20
PL
3544883C1
C1
A82B
20
GY
3544883C1
C2
A40B
18
GY
3544884C1
C3
A94SV
16
GY
3544884C1
C4
A99B
18
PL
3544884C1
C5
A97C
18
PL
3544884C1
C6
A97M
18
PL
3544884C1
C7
A92
18
TN
3544884C1
C8
A86A
18
LTGN
3544884C1
C9
A82A
20
GY
3544883C1
C10
A94SZ
16
GY
3544884C1
C11
A97A
18
PL
3544884C1
C12
A40
20
GY
3544883C1
D1@
A70E
18
OR
3544884C1
D1#
A14EB2
18
RD
3544884C1
D2**
A70D
18
GY
3544884C1
D2***
A70D
18
OR
3544884C1
D2##
A11-GBH
16
WH
3544884C1
D3
A62DD
18
DKBL
3544876C1
D4*
A24
18
GY
3544876C1
D4*
A24C
18
GY
3544884C1
D5*
A94SE
18
GY
3544876C1
D5*
A94-GC
18
WH
3544876C1
D5*#
A94-GCC
18
WH
3544876C1
D6*
A94SF
16
GY
3544876C1
D6*
A94BY
18
GY
3544876C1
D7
A17A
18
PK
3544884C1
D8
A17B
18
PK
3544884C1
C 1 1
1 2
CAV
D
4
5 5 6 6
4
5
7 7 8 8
5
6
9 9
6
10 10 11 11
7
7 8 A
1212 B
8 D
C
CONNECTOR 3553649C1
BODY LOCK 3553650C1
* MUTUALLY EXCLUSIVE ** W/ DAY CAB TRIPMASTER *** W/ SLEEPER TRIPMASTER # W/ XATA FOR SLEEPER @ W/ TRIP MASTER ## W/ XATA FOR DAY CAB *# W/ 2010 LH FUSE BLOCK
CHK
-
DATE
-
CHANGE
ADDED EFFECT W/ 2010
REV
C
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK IN 1800.
Figure 463
61802Y
GAUGE COLOR
TERMINAL
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAY09
PART NO.
AE08058107
SHEET
040
Connector Body Composite (1800)
463
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.84. CONNECTOR BODY COMPOSITE (1800F), P. 41 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CAB HARNESS CONN (1800F) (LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN)
B
A 8 7
B56B
18
OR
3544886C1
A2
B57B
18
OR
3544886C1
A3
B11-GA
18
WH
3544880C1
A4
B9
18
GY
3544880C1
A5
B87E
18
GY
3544880C1
A6
-
-
-
-
A7
B52B
18
YL
3544886C1
A8
B102A
18
YL
3544886C1
B1
B82C
18
GY
3544886C1
B2
B40A
18
GY
3544886C1
B3
B6
18
GY
3544886C1
3
B4
B97B
18
VT
3544886C1
2 1
B5
B99D
18
VT
3544886C1
B6
B97N
18
VT
3544886C1
B7
B44
18
GY
3544886C1
B8
B86
20
LTGN
3544885C1
B9
B70
18
OR
3544886C1
B10
B85A
20
GY
3544885C1
B11
B100
20
GY
3544885C1
B12
B97
20
GY
3544885C1
C1
B82B
18
GY
3544886C1
C2
B40B
18
GY
3544886C1
C3
B94SV
18
GY
3544886C1
8 7
6
9 9 8 8
6
5
7
7
5
6 6
4
4 3 2 1
5
5
4
4
3
3
2
2 1
1
D
A
B
TERMINAL
CIR
A1
D 12 12 11 11 10 10
GAUGE COLOR
CAV
C
C
CONNECTOR 3612512C1 BODY LOCK 3553654C1 3553652C1
C4
B99B
18
VT
3544886C1
C5*
B97C
18
GY
3544886C1
C5*
B97C
18
VT
3544886C1
C6
B97M
18
VT
3544886C1
C7
B92
20
TN
3544885C1
C8
B86A
20
LTGN
3544885C1
C9
B82A
18
GY
3544886C1
C10
B94SZ
18
GY
3544886C1
C11
B97A
18
VT
3544886C1
C12
B40
18
GY
3544886C1
D1
B70E
18
OR
3544886C1
D2
B70D
18
GY
3544886C1
D3
B62DD
20
DKBL
3544879C1
D4
B24
20
GY
3544879C1
D5
B94SE
18
GY
3544880C1
D6
B94SF
18
GY
3544880C1
D7
B17A
18
PK
3544886C1
D8
B17AA
18
PK
3544886C1
* MUTUALLY EXCLUSIVE
CHK
DATE
0486 30DEC11
CHANGE
TITLE WAS CIRCUIT
REV
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
Figure 464
464
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
Connector Body Composite (1800F)
SHEET
041
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.85. CONNECTOR BODY COMPOSITE (1801), (1802), P. 42 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
TURN SIGNAL SWITCH CONNECTOR (1801) (LOCATED ON STEERING COLUMN)
1
6
7
12
CONNECTOR 3539212C1
GAUGE COLOR
TERMINAL
CAV
CIR
1
B56B
18
OR
3571717C1
2
B57B
18
OR
3571717C1
3
B52B
18
YL
3571717C1
4
B102A
18
YL
3571717C1
5
B82C
18
GY
3571717C1
6
B87-G
18
WH
3571717C1
7
B9D
18
GY
3571717C1
8
B82A
18
GY
3571717C1
9
-
-
-
-
10
-
-
-
-
11
B82B
18
GY
3571717C1
12
B87E
18
GY
3571717C1
CLOCKSPRING (1802) (LOCATED ON STEERING COLUMN) GAUGE COLOR
CAV
CIR
1
B62DD
20
2
B97
3
B86
4
1
10
TERMINAL
DKBL
3608497C1
20
GY
3608497C1
20
LTGN
3608497C1
B92
20
TN
3608497C1
5
B9C
20
GY
3608497C1
6
B100
20
GY
3608497C1
7
B85A
20
GY
3608497C1
8
B24
20
GY
3608497C1
9
B86A
20
LTGN
3608497C1
10
B62-GDD
20
WH
3608497C1
CONNECTOR 3608496C1
CHK
DATE
0486 30DEC11
CHANGE
TITLE WAS CIRCUIT
REV
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
Figure 465
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
042
Connector Body Composite (1801), (1802)
465
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.86. CONNECTOR BODY COMPOSITE (1803), (1804), P. 43 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
PRIMARY AIR TRANSDUCER (1803) (LOCATED AT BASE OF STEERING COLUMN)
C
B A
CONNECTOR 1678137C1
CAV CIR GAUGE COLOR
TERMINAL
A
B9E
18
GY
1651943C1
B
B6A
18
GY
1651943C1
C
B40
18
GY
1651943C1
SECONDARY AIR TRANSDUCER (1804) (LOCATED AT BASE OF STEERING COLUMN)
C
B A
CONNECTOR 1678137C1
CHK
DATE
0486 30DEC11
CAV
CIR
A
B9F
18
GY
1651943C1
B
B6B
18
GY
1651943C1
C
B40A
18
GY
1651943C1
CHANGE
TITLE WAS CIRCUIT
REV
B
GAUGE COLOR
REFERENCE
82357E
TERMINAL
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
Figure 466
466
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
Connector Body Composite (1803), (1804)
SHEET
043
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.87. CONNECTOR BODY COMPOSITE (1805), (1806), (1807), P. 44 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
TRANSDUCER CONNECTOR (1805) (LOCATED AT BASE OF STEERING COLUMN)
C
GAUGE COLOR
TERMINAL
CAV
CIR
A
B9H
18
GY
1651943C1
B
B6C
18
GY
1651943C1
C
B40B
18
GY
1651943C1
B A
CONNECTOR 1678137C1
STOP LIGHT SWITCH CONNECTOR (1806) (LOCATED AT BASE OF STEERING COLUMN)
CAV CIR GAUGE COLOR
D B A C
TERMINAL
SEAL/SLEEVE
A
-
-
-
-
-
B
-
-
-
-
-
C
B70
18
OR
1661875C1
1661872C1
D
B9K
18
GY
1661875C1
1661872C1
CONNECTOR 1661777C1 BODY LOCK 1661873C1
4 WIRE CLOCK SPRING (1807) (LOCATED AT BASE OF STEERING COLUMN)
D C
GAUGE COLOR
TERMINAL
CAV
CIR
A
B9C
20
GY
3544254C1
B
B97
20
GY
3544254C1
C
B100
20
GY
3544254C1
D
B85A
20
GY
3544254C1
B A
CONNECTOR 3547870C1 BODY LOCK 3515764C1
CHK
DATE
0488 20MAY14
CHANGE
REV
ADDED R/D 1807.
C
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 467
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
044
Connector Body Composite (1805), (1806), (1807)
467
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.88. CONNECTOR BODY COMPOSITE (1808), (1809), (1810), P. 45 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
PARK BRAKE (1808) (LOCATED AT BASE OF STEERING COLUMN)
CAV CIR GAUGE COLOR
D B A C
TERMINAL
SEAL/SLEEVE
C
B44
18
GY
1661875C1
1661872C1
D
B9J
18
GY
1661875C1
1661872C1
CONNECTOR 1661777C1 BODY LOCK 1661873C1
ACCELERATOR PEDAL (1809) (LOCATED ABOVE ACCELERATOR PEDAL)
F E D C B A
GAUGE COLOR
TERMINAL
CAV
CIR
A
B99B
18
VT
1651943C1
B
B97B
18
VT
1651943C1
C
B97C
18
VT
1651943C1
D
B99D
18
VT
1651943C1
E
B97N
18
VT
1651943C1
F
B97M
18
VT
1651943C1
CONNECTOR 1687790C1
ACCELERATOR PEDAL (1810) (LOCATED ABOVE ACCELERATOR PEDAL)
A
B C
GAUGE COLOR
TERMINAL
CAV
CIR
A
B97C
18
GY
1680205C1
B
B97B
18
VT
1680205C1
C
B99B
18
VT
1680205C1
CONNECTOR 1655702C1 BODY LOCK 1655704C1
CHK
DATE
0486 30DEC11
REV
CHANGE
TITLE WAS CIRCUIT
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
Figure 468
468
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
Connector Body Composite (1808), (1809), (1810)
SHEET
045
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.89. CONNECTOR BODY COMPOSITE (1811), (1812), (1814), (1815), (1820F), (1820M), P. 46 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CLUTCH SWITCH (1811) (LOCATED ON CLUTCH PEDAL)
A
CAV
CIR
TERMINAL
SEAL/SLEEVE
A
B17A
18
PK
1667742C1
1661872C1
B
B17AA
18
PK
1667742C1
1661872C1
C
B97A
18
VT
1667742C1
1661872C1
D
B9M
18
GY
1667742C1
1661872C1
B
C
GAUGE COLOR
D
CONNECTOR 3540757C1 BODY LOCK 3540758C1
BRAKE INPUT (1812) (LOCATED AT BASE OF STEERING COLUMN)
D B A C
CAV
CIR
TERMINAL
SEAL/SLEEVE
C
B70E
GAUGE COLOR 18
OR
1661875C1
1661872C1
D
B70D
18
GY
1661875C1
1661872C1
CONNECTOR 1661777C1 BODY LOCK 1661873C1
AUTO/NEUTRAL PARK BRAKE (1814/1815)
CAV CIRCUIT GAUGE COLOR
D B A C CONNECTOR 1661777C1 BODY LOCK 1661873C1
TERMINAL
SEAL/SLEEVE
A
PLUG
-
-
-
-
B
PLUG
-
-
-
-
C
K92DL
16
TN
3594831C1
1661872C1
C*
K92DL
16
TN
1661875C1
1661872C1
D
K92DM
16
TN
3594831C1
1661872C2
D*
K92DM
16
TN
1661875C1
1661872C1
* W/ 2010 SCR 13L ENG
CAB HARNESS STEERING WHEEL SENSOR (1820F / 1820M) (LOCATED IN INSTRUMENT PANEL TO RIGHT OF STEERING COLUMN)
BA A B
CD
D C CONNECTOR 1667529C1 BODY LOCK 1667530C1
-
A94SA
18
GY
1661261C1
A94SNB
18
GY
1661261C1
B
A94SB
18
GY
1661261C1
GY
3534481C1
B#
A94SPB
18
GY
1661261C1
20
GY
3534481C1
C
A94SC
18
GY
1661261C1
B94SC
20
GY
3534481C1
C#
A94SRB
18
GY
1661261C1
B94SD
20
GY
3534481C1
D
A94SD
18
GY
1661261C1
D#
A94SSB
18
GY
1661261C1
A
B94SA
20
B
B94SB
C D
CHANGE
ADDED EFFECT W/ 2010
REV
D
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK IN 1820M.
Figure 469
TERMINAL
CIR
A
A# CIR
-
GAUGE COLOR
CAV
TERMINAL
GAUGE COLOR
CAV
DATE
CHK
# W/ 2010 LH FUSE BLOC
CONNECTOR 1667305C1 BODY LOCK 1661263C1
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
046
Connector Body Composite (1811), (1812), (1814), (1815), (1820F), (1820M)
469
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.90. CONNECTOR BODY COMPOSITE (1820), P. 46A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
WABCO SAS CONN (1820) (LOCATED AT END OF FRAME AT REAR AXLE)
A B D C
CONNECTOR 1667529C1 BODY LOCK 1667530C1
CHK
DATE
0488 20MAY14
GAUGE COLOR
TERMINAL
CAV
CIR
A
B94SN
20
GY
3534481C1
B
B94SP
20
GY
3534481C1
C
B94SR
20
GY
3534481C1
D
B94SS
20
GY
3534481C1
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92447S
DRAWN
RELEASE NO.
92447S
Figure 470
470
NAME
MJV0370 CIRCUIT DIAGRAM, LONESTAR, DATE
12MAR14
PART NO.
AE08058107
Connector Body Composite (1820)
SHEET
46A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.91. CONNECTOR BODY COMPOSITE (1821), (1821A), (1822), (1823), (1860), (1861), P. 47 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
STEERING WHEEL POSITION SENSOR (1821) (LOCATED ON STEERING COLUMN)
1 2
CAV
CIR
1
B94SC
20
GY
3601801C1
4
2
B94SA
20
GY
3601801C1
5
3
B94SB
20
GY
3601801C1
4
B94SD
20
GY
3601801C1
5
-
-
-
-
6
-
-
-
-
7
-
-
-
-
6
3
7
GAUGE COLOR
TERMINAL
CONNECTOR 3601800C1
1
6
WABCO STEERING ANGLE SENSOR (1821A) (LOCATED AT END OF FRAME AT REAR AXLE)
CAV
CIR
1
B94SS
GAUGE COLOR 20
GY
3602660C1
TERMINAL
2
B94ST
20
GY
3602660C1
3
B94ST
20
GY
3602660C1
4
B94SR
20
GY
3602660C1
5
B94SN
20
GY
3602660C1
6
B94SP
20
GY
3602660C1
CONNECTOR 3889458C1
ABS SECONDARY AIR TRANSDUCER (1823) (LOCATED AT BASE OF STEERING COLUMN)
ABS PRIMARY AIR TRANSDUCER (1822) (LOCATED AT BASE OF STEERING COLUMN)
C
B
C
B A
A
CONNECTOR 1678137C1
CONNECTOR 1678137C1 CAV
CIR
GAUGE COLOR
TERMINAL
A
B94SZA
18
GY
1651943C1
B
B94SVA
18
GY
1651943C1
C
B94SE
18
GY
1651943C1
CAV
CIR
A
B94SZB
GAUGE COLOR 18
GY
1651943C1
TERMINAL
B
B94SVB
18
GY
1651943C1
C
B94SF
18
GY
1651943C1
TWO POST POWER SOURCE (1861) (LOCATED IN INSTRUMENT PANEL CENTER) (JUMPER HARNESS)
CIGAR LIGHTER TYPE POWER SOURCE (1860) (LOCATED IN INSTRUMENT PANEL - CENTER) (JUMPER HARNESS)
A
BA C
B
CONNECTOR 3613000C1 CONNECTOR 3517473C1
CHK
CAV
CIR
A
A86M
16
B
-
-
-
-
C
A86-GA
16
WH
3534165C1
DATE
0488 20MAY14
GAUGE COLOR
CHANGE
ADDED R/D 1821A.
TERMINAL
LT GN 3534165C1
REV
C
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 471
CAV
CIR
A
B86N
GAUGE COLOR 14
LTGN
3517476C1
TERMINAL
B
B86-GB
14
WH
3517476C1
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
047
Connector Body Composite (1821), (1821A), (1822), (1823), (1860), (1861)
471
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.92. CONNECTOR BODY COMPOSITE (1824), (1852), (1873), (1873B), (1874), P. 47A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
DRIVER DEMAND (1824) PRESSURE SENSOR
3
2
GAUGE COLOR TERMINAL
CAV
CIR
1
[B94BY]
14
BK
ASSY.
2
[B94-G]
14
BK
ASSY.
3
[B94MN]
14
BK
ASSY.
1
CONNECTOR 3554593C1 PURCHASED ASSY. CAV CIRCUIT GAUGE COLOR
PLUG
-
-
3518314C1
2
PLUG
-
-
3518314C1
3
A62BE
18
DKBL
3517243C1
4
PLUG
-
-
3518314C1
5
A92-GAH
18
WH
3517243C1
6
PLUG
-
-
3518314C1
7
PLUG
-
-
3518314C1
8
A5FA(+)
18
YL
3517243C1
8*
A5B(+)
18
YL
3517243C1
9
PLUG
-
-
3518314C1
10
PLUG
-
-
3518314C1
11
A92#134
18
TN
3517243C1
12
A92A163
18
PK
3517243C1
13
3J92BT
18
RD
3517243C1
14
PLUG
-
-
3518314C1
15
A5FA(-)
18
GN
3517243C1
15*
A5B(-)
18
GN
3517243C1
16
PLUG
-
-
3518314C1
8
16
1
9
CONNECTOR 3605446C91
TERMINAL
1
ALLISON TC10 SHIFT SELECTOR (1852)
* W/2010 LH,W/GEN 4,VCM
AUX-POWER RELAY (1873) (LOCATED IN INSTRUMENT PANEL CENTER)
3
A13FG
18
1
A13F
18
2
A104B
18
3
A13XA
18
PK
1659673C1
5
A13XA
18
PK
1661709C1
5
A13DB
18
PK
1661709C1
5
A13DB
18
PK
1661709C1
1
2
CONNECTOR 0593385C1 BODY LOCK 0593387C1 OPTIONAL RELAY (1873B) (LOCATED IN INSTRUMENT PANEL CENTER)
3 2
PK
1659673C1
PK
1659673C1
DK BL 1659673C1
GAUGE COLOR
TERMINAL
CAV
CIR
1
A92A20
16
TN
1661709C1
2
A92-GN1
18
WH
1659673C1
4
A92A3
18
TN
1659673C1
5
A92DN1
18
TN
1659673C1
5 4
TERMINAL
CIR
1 5 4
GAUGE COLOR
CAV
1
CONNECTOR 0593385C1 BODY LOCK 0593387C1
WIF SENSOR (1874) (LOCATED IN INSTRUMENT PANEL CENTER)
TERMINAL
SEAL/SLEEVE
1
K95W
18
TN
3561584C1
3536867C1
2
K95-GF
18
WH
3561584C1
3536867C1
CAV
1 2
CIR
GAUGE COLOR
CONNECTOR 3590390C1 CHK
DATE
CHANGE
REV
0488 18AUG15 ADDED CIRCUITS A5B(+) D
REFERENCE
93248T
DRAWN
RELEASE NO.
& A5B(-) AT R/D 1852 TO CAVITIES 8 & 15.
Figure 472
472
NAME
U01A120 CIRCUIT DIAGRAM, PROSTAR, LONESTAR
52250B
DATE
04FEB11
PART NO.
AE08058107
SHEET
47A
Connector Body Composite (1824), (1852), (1873), (1873B), (1874)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.93. CONNECTOR BODY COMPOSITE (1873), (1874), (1874A), (1874B), P. 48 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
AUX POWER RELAY (1873) (LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN)
5 4
1
3 2
CAV
CIR
1*
A13FG
GAUGE COLOR 18
1#
A13F
2
A104B
3@
TERMINAL
PK
1659673C1
18
PK
1659673C1
18
DKBL
1659673C1
A13XA
18
PK
1659673C1
4
-
-
-
-
5@
A13XA
18
PK
1659673C1
5*# A13DB
18
PK
1659673C1
CONNECTOR 0593385C1 BODY LOCK 0593587C1 * W/ THEFT DETERRENT & INTERNATIONAL ENGINE # W/ THEFT DETERRENT REMOTE START & INTERNATIONAL ENGINE @ CRIMPED TOGETHER
DAVCO WIF SENSOR (1874)
WIF SENSOR (1874)
1 2
2 1
CONNECTOR 3590390C1
GAUGE COLOR
CONNECTOR 3536867C1
CAV
CIR
TERMINAL
SEAL/SLEEVE
CAV
CIR
TERMINAL
SEAL/SLEEVE
1
K95W
20
TN
3536865C1
3536867C1
1
K95W
18
TN
3561584C1
3536867C1
2
K95-GF
20
WH
3536865C1
3536867C1
2
K95-GF
18
WH
3561584C1
3536867C1
GAUGE COLOR
W/ 2010 SCR 13L ENGINE
RAYCOR WIF SENSOR (1874A)
WIF SENSOR (1874B) (LOCATED AT INSTRUMENT PANEL CENTER)
2 1 2
1
CONNECTOR 3602747C1 CONNECTOR 3977821C1
CAVITY CIRCUIT GAUGE COLOR
CHK
012
CAV CIRCUIT GAUGE COLOR
TERMINAL
TERMINAL
1
K95W
18
TN
3526966C1
1
K95W
18
TN
1680205C1
2
K95-GG
18
WH
3526966C1
2
K95-GF
18
WH
1680205C1
DATE
10MAY13
CHANGE
ADDED : R/D 1874.
REV
D
REFERENCE
92070B
DRAWN
RELEASE NO.
91662T
Figure 473
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
24DEC12
PART NO.
AE08058107
SHEET
048
Connector Body Composite (1873), (1874), (1874A), (1874B)
473
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.94. CONNECTOR BODY COMPOSITE (1874B), (1874C), (1901), (1903), P. 48A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
WORKSTAR WIF SENSOR (1874B) (LOCATED IN INSTRUMENT PANEL CENTER)
2
1
CONNECTOR 3602747C1 BODY LOCK 3539784C1
GAUGE COLOR
TERMINAL
CAV
CIR
1
K95W
18
TN
1680205C1
2
K95-GF
18
WH
1680205C1
DAVCO PRO 483 WIF SENSOR (1874C) (LOCATED IN INSTRUMENT PANEL CENTER)
1 2
CONNECTOR 3590390C1
CAV
CIR
TERMINAL
SEAL/SLEEVE
1
K95W
GAUGE COLOR 18
TN
3561584C1
3536867C1
2
K95-GF
18
WH
3561584C1
3536867C1
AUX POWER (1901) (LOCATED IN INSTRUMENT PANEL - CENTER)
A B CONNECTOR 1661196C1 CAV
GAUGE COLOR
CIR
TERMINAL
A
A86P
16
LTGN
1661208C1
B
A86-GBB
16
WH
1661208C1
CIGAR LIGHTER (1903) (LOCATED AT CENTER PANEL)
B A C CONNECTOR 3590298C1 BODY LOCK 3557682C1
CHK
DATE
0488 20MAY14
CAV
CIR
A
A84
GAUGE COLOR 16
LTGN
TERMINAL 3534165C1
B
-
-
-
-
C
A84-GAF
16
WH
3534165C1
CHANGE
ADDED R/D 1874B &
REV
B
REFERENCE
92447S
DRAWN
RELEASE NO.
1874C.
Figure 474
474
NAME
MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR 91662T
DATE
21DEC12
PART NO.
AE08058107
SHEET
48A
Connector Body Composite (1874B), (1874C), (1901), (1903)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.95. CONNECTOR BODY COMPOSITE (1906), (1907), (1909M), (1910), (1911), (1912), (1916), P. 49 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
FLOOR LIGHT (1907) (LOCATED IN INSTRUMENT PANEL - CENTER)
LIGHTED AIR SHIELD (1906) (LOCATED IN UPPER RIGHT REAR ROOF (DAYCAB))
C
CAV
B A
GAUGE COLOR
CIR
A B
TERMINAL
A
A58C
16
BN
1661262C1
B
A58-GBG
16
WH
1661262C1
C
-
-
-
-
A63JA
18
DKBL
1661261C1
B
A63-GAJ
18
WH
1661261C1
XATA MODULE (1910) (LOCATED AT RIGHT SIDE BACK OF DOOR)
XATA RESISTOR ASSY (1909M) (LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN)
B
CIR
A
A14EA
16
B
A11-GBE
C
A3BE(+)
C*
AB
CONNECTOR 0872291R1 GAUGE COLOR
GAUGE COLOR
CAV
DC
A
CIR
TERMINAL
CIR
A
CONNECTOR 1661259C1 BODY LOCK 1661263C1
CONNECTOR 1661891C1
CAV
GAUGE COLOR
CAV
TERMINAL
RD
1661261C1
16
WH
1661261C1
20
DKBL
3544254C1
A5BE(+)
18
YL
1661261C1
D
A3BE(-)
20
GY
3544254C1
D*
A5BE(-)
18
GN
1661261C1
TERMINAL
A
A14EB
18
RD
0879630R1
B
A14EB1
18
RD
0879630R1
CONNECTOR 1667305C1 BODY LOCK 1661263C1 * W/2010 LH FUSE BLOCK
XATA CONN (1911)
A
GAUGE COLOR
CAV
CIR
A
A14EBA
18
RD
TERMINAL 0241117R1
CONNECTOR 0188393R1 BODY LOCK 3557682C1 QUALCOMM OMNIVISION SPKR SWITCH (1916) (LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR)
COMPASS (1912) (LOCATED IN INSTRUMENT PANEL BY FUSE PANEL)
5
D C B A
4 3 2 1
CONNECTOR 2005836C1 BODY LOCK 2006504C1
CONNECTOR 3609957C1
DATE
CHK
-
-
GAUGE COLOR
GAUGE COLOR
TERMINAL
CAV
CIR
A
A86H
18
LTGN
1661212C1
CAV
CIR
TERMINAL
B
A86J
18
LTGN
1661212C1
1
A28V
18
TN
3614754C1
C
A86HA
18
LTGN
1661212C1
2
A5C(+)
18
YL
3614754C1
D
A86JA
18
LTGN
1661212C1
3
A5C(-)
18
GN
3614754C1
E
A86-GD1
18
WH
1661212C1
4
A28-GBF
18
WH
3614754C1
F
A86HB
18
LTGN
1661212C1
G
A86JB
18
LTGN
1661212C1
H
-
-
-
-
CHANGE
ADDED EFFECT W/ 2010
REV
D
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK IN 1910.
Figure 475
E F G H
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
SHEET
049
Connector Body Composite (1906), (1907), (1909M), (1910), (1911), (1912), (1916)
475
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.96. CONNECTOR BODY COMPOSITE (1917), (1918), (1918A), (1918B), (1919), (1919A), (1919B), (1920), P. 50 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
QUALCOMM OMNIVISION POWER (1918 / 1918A) (LOCATED IN LEFT BACK PANEL (DAYCAB))
QUALCOMM OMNIVISION REMOTE CONTROL (1917) (LOCATED ON LEFT SIDE - BACK OF DOOR)
C B
B A
A
CONNECTOR 1661199C1
CONNECTOR 1661197C1 GAUGE COLOR
CAV
CIR
A
A86RCD
18
B
A86-GD2
18
CIR
A
A14ED
16
B
A13EE
16
C
A11-GBE
16
LT GN 1661212C1 WH
GAUGE COLOR
CAV
TERMINAL
1661212C1
RD
TERMINAL 1661212C1
DK BL 1661212C1 WH
1661212C1
QUALCOMM OMNIVISION ACCESSORY (#1919 / *1919A) (LOCATED IN LEFT BACK PANEL (DAYCAB)) MCP50 POWER (1918B) (LOCATED IN LEFT BACK PANEL (DAYCAB))
C
CONNECTOR 2005836C1 BODY LOCK 2006504C1
B A
CONNECTOR 1661199C1
GAUGE COLOR
CAV
CIR
A
A14ED
16
B
A13EE
16
C
A11-GBE
16
RD
TERMINAL 1661212C1
WH
D C B A
A86RCD
18
B
A98F
18
C
A3BD(+)
18
D
A3BD(-)
18
GY
1661212C1
E
A86-GND
18
WH
1661212C1
F
A86HA
18
LT GN 1661212C1
G
A86JA
18
LT GN 1661212C1
H
-
-
GAUGE COLOR
1661212C1
-
-
F
A
E
B
D
C
CONNECTOR 2011340C1 BODY LOCK 2011364C1
TERMINAL
CIR
A
PLUG
-
-
-
B
PLUG
-
-
-
C
A3BD(+)
18
D
A3BD(-)
18
GY
1661212C1
E
PLUG
-
-
-
F
PLUG
-
-
-
G
PLUG
-
-
-
H
PLUG
-
-
-
DK BL 1661212C1
CHANGE
REV
ADDED R/D 1918B,1919B,C
REFERENCE
92447S
CAV
CIR
TERMINAL
SEAL/SLEEVE
A
A3BD(+)
18
DKBL
1661875C1
3568570C1
B
A3BD(-)
18
GY
1661875C1
3568570C1
C
A14ED
18
RD
1661875C1
3568570C1
D
A11-GBE
18
WH
1661875C1
3568570C1
E
A13EE
18
PK
1661875C1
3568570C1
F
A98F
18
BK
1661875C1
3568570C1
DRAWN
300422 RELEASE NO.
476
TN
DK BL 1661212C1
QUALCOMM IMCT (1920) (LOCATED IN LEFT SIDE B PILLAR)
E F G H
1921.MVD R/D 1922 & 1922M.
Figure 476
LT GN 1661212C1
# W/ QUALCOMM OMNIVISION FOR SLEEPER * W/ QUALCOMM OMNIVISION FOR DAYCAB
1661212C1
CAV
DATE
TERMINAL
CIR
A
CONNECTOR 2005836C1 BODY LOCK 2006504C1
CHK
GAUGE COLOR
CAV
DK BL 1661212C1
MCP50 ACCESSORY (1919B) (LOCATED IN LEFT BACK PANEL (DAYCAB))
0488 20MAY14
E F G H
D C B A
61802Y
GAUGE COLOR
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
SHEET
050
Connector Body Composite (1917), (1918), (1918A), (1918B), (1919), (1919A), (1919B), (1920)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.97. CONNECTOR BODY COMPOSITE (1921), (1922), (1922M), (1923), P. 50A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
PANIC SWITCH (1921)
CONNECTOR 0587565C91
GAUGE COLOR
CAV
CIR
A
A98J
18
BK
TERMINAL 0587578C1
QUALCOMM (1922) (LOCATED ON LEFT SIDE - BACK OF DOOR)
B
GAUGE COLOR
TERMINAL
CAV
CIR
A
A14EF
18
RD
1661212C1
B
A11-GBH
18
WH
1661212C1
A
CONNECTOR 1669973C1
QUALCOMM DISPLAY POWER (1922M) (LOCATED ON LEFT SIDE - BACK OF DOOR)
A
GAUGE COLOR
TERMINAL
CAV
CIR
A
A14EF
18
RD
1661208C1
B
A11-GBH
18
WH
1661208C1
B CONNECTOR 1669972C1
QUALCOMM TMCT (1923) (LOCATED ON RIGHT SIDE BACK OF DOOR)
F
A
E
B
D
C
GAUGE COLOR
TERMINAL
CAV
CIR
A
A13EE
18
PK
1661212C1
B
A14ED
18
RD
1661212C1
C
A98F
18
BK
1661212C1
D
A11-GBE
18
WH
1661212C1
E
A3BD(+)
18
DKBL
1661212C1
F
A3BD(-)
18
GY
1661212C1
CONNECTOR 1661201C1
CHK
DATE
0488 19MAY14
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92447S
DRAWN
RELEASE NO.
92447S
Figure 477
NAME
23120462 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
13MAR14
PART NO.
SHEET
AE08058107
50A
Connector Body Composite (1921), (1922), (1922M), (1923)
477
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.98. CONNECTOR BODY COMPOSITE (1924), (1924M), (1925F), (1930), P. 51 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
PANIC SWITCH (1924) CAV
CIR
A@
A98-GBE
18
WH
1661262C1
B@
A98J
18
BK
1661262C1
B
GAUGE COLOR
TERMINAL
A @ W/ 2010 LH FUSE BLOCK CONNECTOR 1661260C1
QUALCOMM MCT (1924M) (LOCATED ON LEFT SIDE - BACK OF DOOR) CAV
CIR
A
A13EE
18
PK
1661212C1
B
A14ED
18
RD
1661212C1
C
A98F
18
BK
1661212C1
D
A11-GBE
18
WH
1661212C1
A B
GAUGE COLOR
TERMINAL
CONNECTOR 1661201C1
DRIVER SHEET POWER (1925)
A B
CAV
CIR
TERMINAL
SEAL/SLEEVE
A
A105GAP
GAUGE COLOR 18
WH
0587578C1
3517771C1
B
A105
18
LTGN
0587578C1
3517771C1
CONNECTOR 0587567C91 QUALCOMM (1925F) (LOCATED ON LEFT SIDE - BACK OF DOOR)
B A
CAV
CIR
A
A3BD(+)
GAUGE COLOR 20
B
A3BD(-)
20
TERMINAL
DK BL 3534481C1 GY
3534481C1
CONNECTOR 1661260C1 BODY LOCK 1661264C1
REMOTE POWER MODULE CONN (1930) (LOCATED ON LEFT SIDE - BACK OF DOOR)
6 5 4
1 2 3
CAV
CIR
1
PLUG
GAUGE COLOR -
-
TERMINAL -
2
A11-GR
14
WH
2034787C1
3
A5E(+)
18
YL
1680205C1
4
A5E(-)
18
GN
1680205C1
5
PLUG
-
-
-
6
A20
16
LT GN 1680205C1
CONNECTOR 3572899C1 BODY LOCK 2005242C1
CHK
DATE
CHANGE
0488 14AUG15 ADDED R/D 1925.
REV
E
REFERENCE
93156B
DRAWN
300422 RELEASE NO.
61802Y
Figure 478
478
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
29APR09
PART NO.
AE08058107
SHEET
051
Connector Body Composite (1924), (1924M), (1925F), (1930)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.99. CONNECTOR BODY COMPOSITE (1932), (1933), (1934M), (1935M), (1935N), (1936M), (1937M), (1937N), P. 52 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
QUALCOM TMCT (1932) (LOCATED IN LEFT BACK PANEL(DAYCAB))
A B C D
H G F E
MOTIENT MOBILE MAX DISCRETE I/O (1933) (LOCATED IN LEFT BACK PANEL(DAYCAB))
D C B A
CONNECTOR 2005835C1 BODY LOCK 2006503C1
CAV
CIR
GAUGE COLOR
A
A14EA
18
RD
1661208C1
B
A14EE
18
RD
1661208C1
C
A11-GMC
18
WH
1661208C1
D
A11-GMA
18
WH
1661208C1
E
A13EE
18
PK
1661208C1
F
A3BD(+)
18
DKBL
1661208C1
G
A3BD(-)
18
GY
1661208C1
H
-
-
-
-
CONNECTOR 2005836C1 BODY LOCK 2006504C1
E F G H
CAV
CIR
A
-
-
-
-
B
A98F
18
LTGN
1661212C1
C
-
-
-
-
D
-
-
-
-
E
-
-
-
-
F
-
-
-
-
G
-
-
-
-
H
-
-
-
-
TERMINAL
GAUGE COLOR
TERMINAL
OMNIVISION/DRIVERTECH J1939 (1935M) (LOCATED IN DASH PASSENGER SIDE (DAYCAB))
PEOPLENET CONNECTOR (1934M) (LOCATED IN DASH PASSENGER SIDE (SLEEPER))
C
CONNECTOR 1667741C1 BODY LOCK 1667771C1
B A
B A
CAV
CIR
GAUGE COLOR
TERMINAL
A
A11-GBE
14
WH
3534167C1
CAV
CIR
TERMINAL
SEAL/SLEEVE
B
A14EA
14
RD
3534167C1
A
A5U(+)
18
YL
1661875C1
3568570C1
B
PLUG
-
-
-
-
C
A5U(-)
18
GN
1661875C1
3568570C1
CONNECTOR 3554818C1 OMNIVISION J1939 (1935N) (LOCATED IN LEFT BACK PANEL (DAYCAB))
C
GAUGE COLOR
OMNIVISION PTO (1936M) (LOCATED IN LEFT BACK PANEL(DAYCAB))
CONNECTOR 1667741C1 BODY LOCK 1667771C1
B
B
A
A GAUGE COLOR
CONNECTOR 0587568C91
CAV
CIR
TERMINAL
SEAL/SLEEVE
A
A5U(+)
18
YL
1661875C1
3568570C1
CAV
CIR
TERMINAL
SEAL/SLEEVE
B
PLUG
-
-
-
-
A
A59DA
18
GY
0587576C1
3517771C1
C
A5U(-)
18
GN
1661875C1
3568570C1
B
A59EA
18
GY
0587576C1
3517771C1
GAUGE COLOR
OMNIVISION J1939 ACCESORY (1937N) (LOCATED IN LEFT BACK PANEL(DAYCAB))
OMNIVISION/DRIVERTECH J1939 ACCESSORY (1937M) (LOCATED IN LEFT BACK PANEL(DAYCAB))
C
C
B
B
A
A
CONNECTOR 1667741C1 BODY LOCK 1667771C1 CAV
CIR
TERMINAL
SEAL/SLEEVE
CAV
CIR
TERMINAL
SEAL/SLEEVE
A
A5U(+)
18
YL
1661875C1
3568570C1
A
A5U(+)
18
YL
1661875C1
3568570C1
B
PLUG
-
-
-
-
B
PLUG
-
-
-
-
C
A5U(-)
18
GN
1661875C1
3568570C1
C
A5U(-)
18
GN
1661875C1
3568570C1
CHK
DATE
0488 20MAY14
GAUGE COLOR
CONNECTOR 1667741C1 BODY LOCK 1667771C1
CHANGE
REVISED AND REDRAWN.
REV
D
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 479
GAUGE COLOR
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAY09
PART NO.
AE08058107
SHEET
052
Connector Body Composite (1932), (1933), (1934M), (1935M), (1935N), (1936M), (1937M), (1937N)
479
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.100. CONNECTOR BODY COMPOSITE (1937P), (1938M), (1939), (1939M), (1939N), (1942F), P. 52A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
MCP50 J1939 ACCESSORY (1937P) (LOCATED IN LEFT BACK PANEL(DAYCAB))
C B A
CONNECTOR 1667741C1 BODY LOCK 1667771C1 CAV
CIR
TERMINAL
SEAL/SLEEVE
A
A5U(+)
GAUGE COLOR 18
YL
1661875C1
3568570C1
C
A5U(-)
18
GN
1661875C1
3568570C1
PEOPLENET CONNECTOR (1938M) (LOCATED IN DASH PASSENGER SIDE (DAYCAB))
GAUGE COLOR
TERMINAL
CAV
CIR
A
A11-GBE
14
WH
3534167C1
A14EA
14
RD
3534167C1
B A
B
CONNECTOR 3554818C1 PEOPLENET (1939) (LOCATED IN LEFT BACK PANEL (DAYCAB))
PEOPLENET J1939 IP HARN (1939M) (LOCATED IN LEFT BACK PANEL(DAYCAB))
7 F
A
E
B
D
C
6
CONNECTOR 2011340C1 BODY LOCK 2011364C1
GAUGE COLOR
CIR
A
A3BD(+)
18
DKBL
1661875C1
B
A3BD(-)
18
GY
1661875C1
12
TERMINAL
CIR
1
-
-
-
-
2
-
-
-
-
3
-
-
-
-
4
A3BD(+)
18
DKBL
3518963C1
5
A3BD(-)
18
GY
3518963C1
6
-
-
-
-
7
-
-
-
-
8
-
-
-
-
TERMINAL
CAV
GAUGE COLOR
CAV
1
CONNECTOR 3553404C1
C
A14ED
18
RD
1661875C1
D
A11-GBH
18
WH
1661875C1
9
-
-
-
E
A13EE
18
PK
1661875C1
10
-
-
-
-
F
-
-
-
-
11
A5U(-)
18
GN
3518963C1
12
A5U(+)
18
YL
3518963C1
PEOPLENET (1939N) (LOCATED IN LEFT BACK PANEL(DAYCAB))
EATON VORAD RIGHT SIDE DISPLAY @(1942F) (LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN)
C B
CONNECTOR 1667741C1 BODY LOCK 1667771C1
A CIR
A
A5U(+)
18
B
-
-
C
A5U(-)
18
1 2
CONNECTOR 3673259C1 BODY LOCK 3503599C1 GAUGE COLOR
TERMINAL
CAV
CIR
TERMINAL
1
A67V
18
GY
1680206C1
YL
1661875C1
2
A67W
18
GY
1680206C1
-
-
3
A67U
18
GY
1680206C1
GN
1661875C1
4
A57NA
18
OR
1680206C1
GAUGE COLOR
CAV
3 4
@W/ 2010 LH FUSE BLOCK DATE
CHK
-
-
CHANGE
ADDED EFFECT W/ 2010
REV
B
REFERENCE
92715R
DRAWN
RELEASE NO.
LH FUSE BLOCK IN 1942F.
Figure 480
480
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR
92447S
DATE
13MAR14
PART NO.
AE08058107
SHEET
52A
Connector Body Composite (1937P), (1938M), (1939), (1939M), (1939N), (1942F)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.101. CONNECTOR BODY COMPOSITE (1943M), (1946F), (1948), (1949), (1950), P. 53 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
EATON VORAD DRIVER INTERFACE UNIT (1943M) (LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN)
1
2
3
4
5
6
7
8
SLEEPER NO IDLE HEAT & COOL (1946F) (LOCATED IN INSTRUMENT PANEL)
H G F E
CONNECTOR 3673332C1 CAV
CIR
GAUGE COLOR
A B C D
CONNECTOR 3515763C1 BODY LOCK 3515765C1
TERMINAL
1
-
-
-
-
2
-
-
-
-
3
-
-
-
-
4
A67E
18
PK
3673333C1
5
A67-GD
18
WH
3673333C1
6
A5HA(-)
18
GN
3673333C1
6*
A5H(-)
18
GN
3673333C1
7
A5HA(+)
18
YL
3673333C1
7*
A5H(+)
18
YL
3673333C1
8
-
-
-
-
CAV
CIR
A
A75AG
GAUGE COLOR 18
LT GN 1661262C1
TERMINAL
B
A75AF
18
LT GN 1661262C1
C
A75AR
18
LT GN 1661262C1
D
A75-GAS
18
LT GN 1661262C1
E
A77NE
18
LT GN 1661262C1
F
A77NF
18
LT GN 1661262C1
G
A62J
18
DK BL 1661262C1
H
-
-
-
-
* W/2010 LH,W/GEN 4,VCM
DFM J5 (1948) (LOCATED IN INSTRUMENT PANEL) D
C
B
A
H
G
F
E
DFM J6 (1949) (LOCATED IN INSTRUMENT PANEL)
K
A B C D E
CONNECTOR 3745398C1 BODY LOCK 3745399C1
J H G F
CONNECTOR 3540612C1 BODY LOCK 3540614C1
CAV
CIR
TERMINAL
CAV
CIR
A
A56TR1
16
OR
1661261C1
A
A56TR4
16
OR
1661261C1
B
A56TR2
16
OR
1661261C1
B
PLUG
-
-
-
C
A56TR3
16
OR
1661261C1
C
PLUG
-
-
-
D
A55A
18
OR
1661261C1
D
PLUG
-
-
-
E
A55B
18
OR
1661261C1
E
A11-GJ6
18
WH
1661261C1
F
A57TR3
16
OR
1661261C1
F
A14JA1
16
RD
1661261C1
G
A57TR2
16
OR
1661261C1
G
A14JA2
16
RD
1661261C1
H
A57TR1
16
OR
1661261C1
H
A13TRL
18
PK
1661261C1
J
PLUG
-
-
-
K
A57TR4
16
OR
1661261C1
GAUGE COLOR
GAUGE COLOR
TERMINAL
AUX-POWER RELAY (1950) (LOCATED IN INSTRUMENT PANEL)
5 4
3
1
2
CAV
CIR
1
A11-GW2
GAUGE COLOR 18
PK
1659673C1
TERMINAL
2
A94Y
16
GY
1661709C1
3
A94W
16
GY
1659673C1
4
PLUG
-
-
-
5
A94YA
16
GY
1661709C1
CONNECTOR 0593385C1
CHK
DATE
CHANGE
REV
0488 18AUG15 ADDED CIRCUITS A5H(-) D
REFERENCE
93248T
DRAWN
300422 RELEASE NO.
& A5H(+) AT R/D 1943M TO CAVITIES 6 & 7.
Figure 481
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
053
Connector Body Composite (1943M), (1946F), (1948), (1949), (1950)
481
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.102. CONNECTOR BODY COMPOSITE (1951), (1953), (1960), P. 53A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
ANTI-THEFT CONN (1951) (LOCATED IN INSTRUMENT PANEL)
DFM J7 (1953)
D
C B A
B E F
A
CONNECTOR 2031871C1 BODY LOCK 2031873C1
CONNECTOR 0587568C91
CAV
CIR
GAUGE COLOR
TERMINAL
SEAL/SLEEVE
A
A13AT
18
RD
0587576C1
3517771C1
B
A11-GAT
18
WH
0587576C1
3517771C1
B A
2 2 3 3
CIR
A
A56C
GAUGE COLOR 16
OR
1661261C1
TERMINAL
B
A14HA
16
RD
1661261C1
C
A11-GJ7
18
WH
1661261C1
D
A54TL
18
BN
1661261C1
E
A14HB
18
RD
1661261C1
F
A57C
16
OR
1661261C1
MODULE BRACKET "B" CONNECTOR (1960) (LOCATED ON MODULE BRACKET)
C 1 1
1 2
CAV
D 1 2 3
3
4 4
4
6 6
5
7 7 8 8
5
6
9 9
6
10 10 11 11
7
5 5
7 8
1212
A
B
CHK
DATE
CAV
CIR
A1
-
A2
-
A3
-
A4
4
CONNECTOR 3553649C1 BODY LOCK 3553650C1
8 D
C
GAUGE COLOR
TERMINAL
C1
A3BN(+) 18 DKBL 3544884C1
-
-
C2
A3BN(-) 18
GY
3544884C1
-
-
-
C3
A98NS
18
BK
3544884C1
C4
AOUT2
18
TN
3544884C1
-
-
-
C5
A5VREF
18
TN
3544884C1
A5
-
-
-
-
C6
APPU
18
TN
3544884C1
A6
A98ZA
18
BK
3544876C1
C7
AANG1
18
TN
3544884C1
A7
-
-
-
-
C8
AANG2
18
TN
3544884C1
A8
-
-
-
-
C9
AANG3
18
TN
3544884C1
B1
A98M
18
BK
3544884C1
C10
AANG4
18
TN
3544884C1
B2
A5M(+)
18
YL
3544884C1
C11
AANG5
18
TN
3544884C1
B3
A5M(-)
18
GN
3544884C1
C12
AANG-G
18
GY
3544884C1
B4
A98-GB
18
WH
3544884C1
D1
A98Z
18
BK
3544884C1
B5
A98-GC
18
WH
3544884C1
D2
A98NL
18
BK
3544884C1
B6
A3M(+)
18
DK-BL 3544884C1
D3
A14NN
18
RD
3544876C1
B7
A3M(-)
18
GY
3544884C1
D4
A13N
18
PK
3544876C1
B8
-
-
-
-
D5
A11-GAM 18
WH
3544876C1
B9
-
-
-
-
D6
A14NP
16
RD
3544876C1
B10
-
-
-
-
D7
A5K(+)
18
YL
3544884C1
B11
-
-
-
-
D8
A5K(-)
18
GN
3544884C1
B12
-
-
-
-
REV
CHANGE
0488 18AUG15 ADDED R/D 1951.
B
REFERENCE
93248T
DRAWN
RELEASE NO.
92447S
Figure 482
482
NAME
23120462 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
13MAR14
PART NO.
AE08058107
Connector Body Composite (1951), (1953), (1960)
SHEET
53A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.103. CONNECTOR BODY COMPOSITE (1961), (1962), P. 54 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
TRANSLATOR MODULE (1961)
CAV
CIR
1
A98M
18
BK
2
-
-
-
-
3
-
-
-
-
4
-
-
-
-
5
-
-
-
-
6
A5M(+)
18
YL
7
A5M(-)
18
GN
8
A3M(+)
18
DK BL
6
7
12
GAUGE COLOR TERMINAL
9
A3M(-)
18
GY
10
A98-GB
18
WH
11
-
-
-
12
A98-GC
18
WH
CAV
CIR
A1
-
-
-
A2
-
-
-
-
A3
A22-GAN
18
WH
3544876C1
A4
A22E
18
TN
3544876C1
A5
A22D
18
TN
3544876C1
A6
-
-
-
-
A7
-
-
-
-
A8
-
-
-
-
B1
A22C
18
TN
3544884C1
B2
A22B
18
TN
3544884C1
B3
A22VC
18
TN
3544884C1
B4
A22VB
18
TN
3544884C1
B5
A22ZB
18
TN
3544884C1
1
-
CONNECTOR 3586750C1 BODY LOCK 3553460C1
MODULE BRACKET "A" CONNECTOR (1962) (LOCATED ON MODULE BRACKET)
B A
2 2 3 3 4 4
3
5 5 6 6
4
7 7
5
A
D 1 2 3 4
5
8 8 10 10 11 11
7
B6
A22ZC
18
TN
3544884C1
8
B7
A5P(+)
18
YL
3544884C1
B8
A5P(-)
18
GN
3544884C1
B9
-
-
-
-
B10
A22A
18
TN
3544884C1
B11
A22VA
18
TN
3544884C1
B12
A22ZA
18
TN
3544884C1
C1
-
-
-
-
C2
-
-
-
-
C3
-
-
-
-
C4
-
-
-
-
C5
-
-
-
-
C6
-
-
-
-
C7
-
-
-
-
C8
-
-
-
-
C9
-
-
-
-
C10
-
-
-
-
C11
-
-
-
-
C12
-
-
-
-
D1
-
-
-
-
D2
-
-
-
-
D3
-
-
-
-
D4
-
-
-
-
D5
-
-
-
-
D6
-
-
-
-
D7
-
-
-
-
D8
-
-
-
-
1212
D
C
CONNECTOR 3612515C1 BODY LOCK 3553650C1
DATE
-
6
B
CHK
TERMINAL
9 9
6 7 8
C 1 1
1 2
GAUGE COLOR
CHANGE
0486 03JAN12 ADDED: LONESTAR IN
REV
B
REFERENCE
75116N
DRAWN
300422 RELEASE NO.
TITLE, CONN 1961. REVD CHART R/D 1962.
Figure 483
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
SHEET
054
Connector Body Composite (1961), (1962)
483
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.104. CONNECTOR BODY COMPOSITE (1965), P. 54A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
ROOF/TACHOGRAPH (1965)
7
6
12
1
CONNECTOR 3540612C1 BODY LOCK 3540614C1
CHK
DATE
0488 19MAY14
CAV
CIR
E
A14TA
16
F
A62AB
18
G
A13TA
16
PK
1661261C1
K
A11-GTA
16
WH
1661261C1
CHANGE
INITIAL RELEASE.
REV
A
GAUGE COLOR
REFERENCE
92447S
RD
DK BL 1661261C1
DRAWN
92447S
484
NAME
23120462 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
Figure 484
TERMINAL 1661261C1
DATE
13MAR14
PART NO.
AE08058107
Connector Body Composite (1965)
SHEET
54A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.105. INTENTIONALLY LEFT BLANK, P. 55 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
INTENTIONALY LEFT BLANK
CHK
DATE
REV
CHANGE
0486 03JAN12 ADDED: LONESTAR IN
B
REFERENCE
75116N
DRAWN
300422 RELEASE NO.
TITLE. REMOVED CONN 1963 AND 1964.
Figure 485
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
29APR09
PART NO.
AE08058107
SHEET
055
Intentionally Left Blank
485
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.106. CONNECTOR BODY COMPOSITE (1970), (1978), (1979), (1979A), P. 56 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
SATELLITE COMMUNICATIONS (1970) (LOCATED ON RIGHT SIDE BACK OF DOOR)
A
B
C
D
CAV
CIR
TERMINAL
SEAL/SLEEVE
A*
A14SD
18
RD
1661875C1
3568570C1
A*
A14EA
16
RD
1661875C1
1661872C1
A*
A14ED
18
RD
1661875C1
3568570C1
B*
A13SD
18
PK
1661875C1
3568570C1
B*
A13EE
18
PK
1661875C1
3568570C1
C
A3BD(-)
18
GY
1661875C1
3568570C1
D
A3BD(+)
18
DK BL 1661875C1
3568570C1
E*
A14EBA
18
RD
1661875C1
3568570C1
E*
A98F
18
TN
1661875C1
3568570C1
F*
A98J
18
BK
1661875C1
3568570C1
F*
A11-GBE
18
WH
1661875C1
3568570C1
G
PLUG
-
-
2025431C1
2025431C1
H
PLUG
-
-
2025431C1
2025431C1
J
A70E
18
OR
1661875C1
3568570C1
K
A50S
18
YL
1661875C1
3568570C1
E
F
K J
H
G
CONNECTOR 3538635C1 BODY LOCK 3538636C1
GAUGE COLOR
* MUTUALLY EXCLUSIVE
SDP CONN (1979)
COGNEX CONN (1978)
K
A B C D E
J H G F
8 16
CONNECTOR 3831401C1
CONNECTOR 3540612C1 BODY LOCK 3540614C1
CAV
CIR
A
-
GAUGE COLOR -
1 9
CAV
CIR
1
D14CSB3
GAUGE COLOR 20
RD
3535805C1
TERMINAL
2
DYELLOW
20
YL
3535805C1
TERMINAL
2@
D232-TX
20
YL
3535805C1
-
2@
D232-RX
20
-
LT GN 3535805C1
B
-
-
-
-
5
D5CC(+)
20
YL
3535805C1
C
D13COG
16
PK
1661261C1
6
D5CC(-)
20
GN
3535805C1
D
D11COG
18
WH
1661261C1
7
D67COG
20
GY
3535805C1
E
D5DA(-)
18
GN
1661261C1
9
D13COG3
20
PK
3535805C1
F
D5DA(+)
18
YL
1661261C1
10
DGREENL
20
LT GN 3535805C1
G
D67COG
20
GY
3544254C1
11
DGREENR
20
LT GN 3535805C1
H
D14CSB
16
RD
1661261C1
12
D5DC(+)
20
YL
3535805C1
J
D5CA(+)
18
YL
1661261C1
13
D5DC(-)
20
GN
3535805C1
K
D5CA(-)
18
GN
1661261C1
16
D11COG3
20
WH
3535805C1
@ SLPR W/BENDIX FUSION SAFETY DIRECT
CAV
CIR
1
D14CSB2
GAUGE COLOR 20
RD
6127313C1
2
-
-
-
-
CAMERA CONN (1979A)
TERMINAL
9 8 7
3
CHK
D5CE(-)
20
GN
6127313C1
6 5
4
D5CE(+)
20
YL
5
-
-
-
-
3
6
D5DB(-)
20
GN
6127313C1
1
7
D5DB(+)
20
YL
6127313C1
8
D11COG2
20
WH
6127313C1
9
D13COG2
20
PK
6127313C1
DATE
6127313C1
CHANGE
0488 14AUG15 ADDED R/D 1978,1979
REV
D
REFERENCE
93156B
4
2
CONNECTOR 4061584C1 BODY LOCK 3540614C1
DRAWN
300422 RELEASE NO.
& 1979A.
Figure 486
486
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
29APR09
PART NO.
SHEET
AE08058107
Connector Body Composite (1970), (1978), (1979), (1979A)
056
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.107. CONNECTOR BODY COMPOSITE (1992), (2000), P. 57 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
J1939 PRIVATE REMOTE POWER (1992) (LOCATED IN INSTRUMENT PANEL)
C B A CONNECTOR 1667741C1 BODY LOCK 1667771C1
CAV
CIR
TERMINAL
SEAL/SLEEVE
A
A5EB(+)
GAUGE COLOR 18
YL
1661875C1
3568570C1
B
PLUG
-
-
-
-
C
A5EB(-)
18
GN
1661875C1
3568570C1
IP / ROOF CONNECTION (2000) (LOCATED IN INSTRUMENT PANEL - LEFT SIDE)
1 2
5 6
1 2
3 4
5 6
7 8 9 10
CONNECTOR 3544688C1
CHK
GAUGE COLOR
CIR
1
A58T
18
BN
3544692C1
2
A86F
18
LTGN
3544692C1
3
A63-GA
16
WH
3544694C1
4
A63D
18
DKBL
3544692C1
5
A63BD
18
DKBL
3544692C1
6
A86HB
18
LTGN
3544692C1
7
A86JB
18
LTGN
3544692C1
8
-
-
-
-
9
A5CB(-)
18
GN
3544692C1
10
A5CB(+)
18
YL
3544692C1
TERMINAL
CHANGE
DATE
REV
D
REFERENCE
93156B
DRAWN
300422 RELEASE NO.
OF R/D 2000.
Figure 487
7 8 9 10
CONNECTOR 3544687C1
CAV
0488 14AUG15 UPDATED CONN PART NO.
3 4
61802Y
CAV
CIR
1
D58T
GAUGE COLOR 18
2
D86F
16
3
D63-GA
16
4
D63D
18
DK BL 3544691C1
5
D63E
18
DK BL 3544691C1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
9
D5CB(-)
18
GN
3544691C1
10
D5CB(+)
18
YL
3544691C1
BN
TERMINAL 3544691C1
LT GN 3544693C1 WH
3544693C1
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
29APR09
PART NO.
AE08058107
SHEET
057
Connector Body Composite (1992), (2000)
487
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.108. CONNECTOR BODY COMPOSITE (2002M), (2003M), (2004M), (2005M), (2006M), (2007F), P. 58 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
LEFT CLEARANCE (2002M) (LOCATED IN FRONT ROOF)
A B
CAV
CIR
A
D58Z
GAUGE COLOR 18
BN
1661261C1
TERMINAL
B
D58-GD
18
WH
1661261C1
CONNECTOR 1661259C1 BODY LOCK 1661263C1
LEFT MARKER (2003M) (LOCATED IN FRONT ROOF)
A B
CAV
CIR
A
D58M
GAUGE COLOR 18
BN
1661261C1
TERMINAL
B
D58-GE
18
WH
1661261C1
CONNECTOR 1661259C1 BODY LOCK 1661263C1
MID MARKER (2004M) (LOCATED IN FRONT ROOF) CAV
A B
CIR
GAUGE COLOR
TERMINAL
A
D58N
18
BN
1661261C1
B
D58-GF
18
WH
1661261C1
CONNECTOR 1661259C1 BODY LOCK 1661263C1
RIGHT MARKER (2005M) (LOCATED IN FRONT ROOF)
A B
CAV
CONNECTOR 1661259C1 BODY LOCK 1661263C1
CIR
GAUGE COLOR
TERMINAL
A
D58P
18
BN
1661261C1
B
D58-GH
18
WH
1661261C1
RIGHT CLEARANCE (2006M) (LOCATED IN FRONT ROOF)
A B
CAV
CIR
A
D58R
GAUGE COLOR 18
BN
1661261C1
TERMINAL
B
D58-GJ
18
WH
1661261C1
CONNECTOR 1661259C1 BODY LOCK 1661263C1
SUNSHADE (2007F) (LOCATED AT SUNSHADE)
B A
CAV
CIR
A
D58T
GAUGE COLOR 18
BN
1661262C1
TERMINAL
B
D58-GL
18
WH
1661262C1
CONNECTOR 1661260C1 BODY LOCK 1661264C1 CHK
DATE
CHANGE
0486 30DEC11
TITLE WAS CIRCUIT
REV
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
Figure 488
488
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
058
Connector Body Composite (2002M), (2003M), (2004M), (2005M), (2006M), (2007F)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.109. CONNECTOR BODY COMPOSITE (2010), (2100), (2101), (2102M), (2103M), P. 59 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
AUTO STOP/START ENGINE OIL TEMP SENSOR (2010)
B
CAVITY CIRCUIT GAUGE COLOR
A
CONNECTOR 2036584C1
TERMINAL
A
K30BC
16
TN
2036586C1
B
K9AA
18
GY
2036586C1
W/ 2010 SCR 13L ENG
HEADLINER TO DOME LIGHT (2100) (LOCATED IN CAB ROOF)
A B C
CAV
CIR
A
C63-GE
GAUGE COLOR 18
WH
1661261C1
TERMINAL
A*
C63E
18
DKBL
1661261C1
B
C63D
18
DKBL
1661261C1
B*
C63-GE
18
WH
1661261C1
C
C63E
18
DKBL
1661261C1
C*
C63D
18
DKBL
1661261C1
CONNECTOR 1661198C1 *
HEADLINER TO ROOF HARNESS (2101)
A B
W/ BENDIX FUSION
CAV
CIR
A#
D63L
GAUGE COLOR 18
BL
1661212C1
TERMINAL
A**
D63D
18
DKBL
1661208C1
A*
D63-GM
18
DKBL
1661208C1
B#
D63L-G
18
WH
1661212C1
B*
D63-GM
18
WH
1661208C1
B** D63-GM
18
DKBL
1661208C1
CONNECTOR 1669972C1
# W/ DOME LIGHT ** W/ SLEEPER-2 * W/ SLEEPER
MAP/READING LIGHT (2102M / 2103M)
A B
CAV
CIR
A
D63M
GAUGE COLOR 18
B
D63-GF
18
TERMINAL
DK BL 1661208C1 WH
1661208C1
CONNECTOR 1669972C1
DATE
CHK
-
-
CHANGE
ADDED R/D 2102M AND
REV
D
REFERENCE
93156B
DRAWN
300422 RELEASE NO.
2103M.
Figure 489
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
29APR09
PART NO.
AE08058107
SHEET
059
Connector Body Composite (2100), (2010), (2101), (2102M), (2103M)
489
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.110. CONNECTOR BODY COMPOSITE (2200), (2201), (2223), (2224), (2225), (2227), (2227B) P. 60 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CUSTOMER SUPPLIED WORK LIGHT (2200) (LOCATED IN LEFT BACK PANEL DAYCAB))
CUSTOMER SUPPLIED WORK LIGHT (2201) (LOCATED IN RIGHT BACKPANEL (DAYCAB))
CONNECTOR 1661259C1 BODY LOCK 1661263C1
A B
GAUGE COLOR
CONNECTOR 1661259C1 BODY LOCK 1661263C1
A B
CAV
CIR
TERMINAL
CAV
CIR
A
A65BFA
18
OR
1661261C1
A
A65BFB
18
OR
1661261C1
B
A65-GFA
18
WH
1661261C1
B
A65-GFB
18
WH
1661261C1
POWER DISPLAY (2224)
4
1
8
5
GAUGE COLOR
CAV
CIR
1
A14A
GAUGE COLOR 20
2
A10AA
3
A12B
4
TERMINAL
TERMINAL
PK
3535805C1
20
WH
3535805C1
20
LTBL
3535805C1
-
-
-
-
5
A10AB
20
WH
3535805C1
6
A86A(+)
20
YL
3535805C1
7
A86A(-)
20
LTGN
3535805C1
8
-
-
-
-
CONNECTOR 3833917C1
IO/MIC DISPLAY (2225)
CAV
CIR
1
A9A
20
WH
3867325C1
2
-
-
-
-
3
-
-
-
-
4
-
-
-
-
-
-
-
8
1 9
5
CONNECTOR 3834322C1
A B
CONNECTOR 1669972C1 CAV
CIR
GAUGE COLOR
A12A
18
LTBL
1661208C1
B
A11-GAL
18
WH
1661208C1
-
-
-
-
-
-
8
A5L
20
YL
3867325C1
9
-
-
-
10
A10AC
20
WH
3867325C1
11
A86AA
20
LTGN
3867325C1
12
A86AB
20
LTGN
3867325C1
13
A86AC
20
LTGN
3867325C1
14
A86AD
20
LTGN
3867325C1
15
A10AD
20
WH
3867325C1
16
A5L(-)
20
LTGN
3867325C1
DISPLAY J1939 (2227B) (LOCATED IN INSTRUMENT PANEL CENTER)
C B
DISPLAY J1939 (2227)
A
C
1667741C1 CONN 1667771C1 LOCK
B A 1667741C1 CONN 1667771C1 LOCK
CHK
CAV
CIR
A
A86F(+)
GAUGE COLOR 18
YL
-
-
-
-
A86F(-)
18
GN
1661875C1
CHANGE
CIR
A
A86B(+)
18
C
A86B(-)
18
REV
D
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
UPDATED CIRC OF R/D 2223.
Figure 490
490
GAUGE COLOR
TERMINAL
SEAL/SLEEVE
1661875C1
3568570C1
LT GN 1661875C1
3568570C1
YL
TERMINAL
C
ADDED R/D 2227B.
CAV
1661875C1
B
DATE
-
-
TERMINAL
A
0488 20MAY14
TERMINAL
7
16
RAND MCNALLY GPS DISPLAY (2223) (LOCATED IN INSTRUMENT PANEL-CENTER)
GAUGE COLOR
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, DATE
12MAR09
PART NO.
AE08058107
SHEET
060
Connector Body Composite (2200), (2201), (2223), (2224), (2225), (2227), (2227B)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.111. CONNECTOR BODY COMPOSITE (2300), (2302), (2303F), (2303M), (2304), (2312), P. 61 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
LEFT CONSOLE SPEAKER (2302) (LOCATED IN CAB ROOF)
LEFT SPEAKER (2300) (LOCATED IN LEFT B PILLAR (DAYCAB))
B A
B A
CONNECTOR 3535769C1 BODY LOCK 3535770C1
CONNECTOR 3535769C1 BODY LOCK 3535770C1
CAV
CIR
TERMINAL
CAV
CIR
A
A86BA
18
LTGN
1661261C1
A
C86H
18
LT
1661261C1
B
A86CA
18
LTGN
1661261C1
B
C86J
18
LT
1661261C1
GAUGE COLOR
GAUGE COLOR
TERMINAL
CB RADIO POWER (2303F / 2303M) (LOCATED IN CAB ROOF)
A B B A CONNECTOR 1661196C1 CONNECTOR 1661197C1 CAV
CIR
A
C86F
GAUGE COLOR 16
LTGN
1661209C1
TERMINAL
B
C86-GF
16
WH
1661209C1
CAV
CIR
A
C86M
GAUGE COLOR 16
LTGN
1661209C1
TERMINAL
B
C86-GG
16
WH
1661209C1
DOOR / SW SPEAKER JUMPER (2312) (LOCATED RIGHT SIDE, BACK OF DRIVER DOOR)
RIGHT CONSOLE SPEAKER (2304) (LOCATED IN CAB ROOF)
B A
A B C D CONNECTOR 3535769C1 BODY LOCK 3535770C1
CAV
CIR
TERMINAL
CAV
CIR
A
C86K
18
LT
1661261C1
A
A63B
16
B
C86L
18
LT
1661261C1
B
A9BAA
C
A86BA
D
A86CA
DATE
CHK
-
-
GAUGE COLOR
CONNECTOR 3533975C1 BODY LOCK 3534158C1
CHANGE
ADDED: CONN 2300,
REV
B
REFERENCE
75116N
DRAWN
300422 RELEASE NO.
LONESTAR IN TITLE.
Figure 491
61802Y
GAUGE COLOR
TERMINAL
DKBL
3534165C1
16
GY
3534165C1
18
LTGN
3534164C1
18
LTGN
3534164C1
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
061
Connector Body Composite (2300), (2302), (2303F), (2303M), (2304), (2312)
491
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.112. CONNECTOR BODY COMPOSITE (2313), (2500), (2505), P. 62 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
DOOR / SW SPEAKER JUMPER (2313) (LOCATED RIGHT SIDE, BACK OF DRIVER DOOR)
A B
CAV
CIR
A
A63C
GAUGE COLOR 16
B
A9BAB
C
A86DA
D
A86EA
TERMINAL
DKBL
3534165C1
16
GY
3534165C1
18
LTGN
3534164C1
18
LTGN
3534164C1
C D
CONNECTOR 3533975C1 BODY LOCK 3534158C1
CONSOLE / ROOF STANDARD (2500) (LOCATED IN CAB ROOF)
D C B A
E F G H
CONNECTOR 3515762C1 BODY LOCK 3515764C1
TERMINAL
CAV
CIR
A
D86F
16
A*
D86F
16
B
D63-GL
16
WH
1661262C1
1661261C1
B*
D63-GL
16
WH
1661262C1
1661261C1
C
D63D
18
DKBL
1661262C1
C*
D63D
18
D
D63E
18
D*
D63E
18
E
D86L
18
E*
GREENL
20
C86F
GAUGE COLOR 16
A*
C86F
16
B
C63-GL
16
WH
1661261C1
B*
C63-GL
16
WH
C
C63D
18
DKBL
C*
C63D
18
C63E
18
C63E
18
E
C86L
18
E*
GREENL
18
B C D
1661261C1
CIR
A
D
A
G F E
CONNECTOR 3515763C1 BODY LOCK 3515765C1
CAV
D*
H
LTGN
LT GN 1661261C1
DK BL 1661261C1 DKBL
1661261C1
DK BL 1661261C1 LTGN
1661261C1
LT GN 1661261C1
GAUGE COLOR LTGN
TERMINAL 1661262C1
LT GN 1661262C1
DK BL 1661262C1 DKBL
1661262C1
DK BL 1661262C1 LTGN
1661262C1
LT GN 3534481C1
F
C86J
18
LTGN
1661261C1
F
D86J
18
LTGN
1661262C1
F*
YELLOWL
18
YL
1661261C1
F*
YELLOWL
18
YL
1661262C1
G
C86H
18
LTGN
1661261C1
G
D86H
18
LTGN
1661262C1
G*
GREENR
18
G*
GREENR
20
H
C86K
18
LTGN
1661261C1
H
D86K
18
LTGN
1661262C1
H*
YELLOWR
18
YL
1661261C1
H*
YELLOWR
18
YL
1661262C1
LT GN 1661261C1
LT GN 3534481C1
* W/ BENDIX FUSION
BLUETOOTH MIC IP/ROOF CONN (2505) (LOCATED RIGHT SIDE, BACK OF DRIVER DOOR)
1
CAV
CIR
1@
A86A(-)
20
LT GN 3834457C1 3665870C1
2@
A86A(+)
20
LT GN 3834457C1 3665870C1
2
GAUGE COLOR
TERMINAL
SEAL/SLV
@ W/ 2010 LH FUSE BLOCK
CONNECTOR 3811207C1 BODY LOCK 3664938C1 CHK
CHANGE
DATE
REV
0488 14AUG15 UPDATED R/D 2500 FOR
D
REFERENCE
93156B
DRAWN
300422 RELEASE NO.
BENDIX FUSION.
Figure 492
492
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
29APR09
PART NO.
AE08058107
Connector Body Composite (2313), (2500), (2505)
SHEET
062
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.113. CONNECTOR BODY COMPOSITE (3000), (3003M), (3100), (3100M), P. 63 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
DRIVER DOOR CONNECTOR (3000) (LOCATED IN INSTRUMENT PANEL BELOW FUSE PANEL COVER BY DRIVER DOOR)
A B C D E
CAV
CIR
A
A78D
18
LTGN
1661261C1
B
A78E
18
LTGN
1661261C1
C
A78F
18
LTGN
1661261C1
D
A78A
16
LTGN
1661261C1
E%
A62BD
18
DKBL
1661261C1
E%
A62DD
18
DKBL
1661261C1
F
A58DA
18
BN
1661261C1
G
A78V
18
LTGN
1661261C1
H
A78-GA
16
WH
1661261C1
J%
A56B
16
OR
1661261C1
J%
A56D
18
OR
1661261C1
K
-
-
-
-
K J H G F
CONNECTOR 3540612C1 BODY LOCK 3540614C1
% MUTUALLY EXCLUSIVE
GAUGE COLOR
TERMINAL
PASSENGER DOOR CONNECTOR (3003M) (LOCATED IN INSTRUMENT PANEL BELOW FUSE PANEL COVER BY PASSENGER DOOR)
A B C D E
CAV
CIR
A
A78D
18
LTGN
1661261C1
B
A78E
18
LTGN
1661261C1
C
A78F
18
LTGN
1661261C1
D
A78B
16
LTGN
1661261C1
D*
A78BB
16
LTGN
1661261C1
E
-
-
-
-
F
A58DB
18
BN
1661261C1
K J H G F
CONNECTOR 3540612C1 BODY LOCK 3540614C1
% MUTUALLY EXCLUSIVE
GAUGE COLOR
TERMINAL
G
-
-
-
-
H
A78-GB
16
WH
1661261C1
J%
A57B
18
OR
1661261C1
J%
A57D
18
OR
1661261C1
K
-
-
-
-
* W/2010 LH FUSE BLOCK
WINDOW MOTOR (3100 / 3100M) (LOCATED IN DOOR (DRIVER AND PASSENGER))
A
B
CAV
CIR
TERMINAL
SEAL/SLEEVE
A
E83A
GAUGE COLOR 14
LTGN
3535486C1
0589391C1
B
E83E
14
LTGN
3535486C1
0589391C1
CONNECTOR 3534424C1 BODY LOCK 3534425C1
DATE
CHK
-
-
CHANGE
ADDED EFFECT W/ 2010
REV
D
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK IN 3003M.
Figure 493
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
063
Connector Body Composite (3000), (3003M), (3100), (3100M)
493
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.114. CONNECTOR BODY COMPOSITE (3200), (3200F), (3201), (3201M), (3202M), (3203), P. 64 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
DOOR / IP DOOR POD (3200 / 3200F) (LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR)
D C
F
E
E
B
D
C
B
F A CONNECTOR 1661201C1 CAV
CIR
GAUGE COLOR
A
E3W(+)
18
B
E3X(-)
C
E81B
D
A
CONNECTOR 1661200C1
TERMINAL
CAV
CIR
DKBL
1661212C1
A
A3AB(+)
GAUGE COLOR 20
18
GY
1661212C1
B
A3AB(-)
12
LTGN
3534167C1
C
A81B
E81-GA
12
WH
3534167C1
D
E
-
-
-
-
F
-
-
-
-
TERMINAL
DKBL
1661208C1
20
GY
1661208C1
12
LTGN
3566715C1
A81-GA
12
WH
3566715C1
E*
A86AR
18
LTGN
1661208C1
F*
A86AS
18
LTGN
1661208C1
MIRROR TURN SIGNAL @(3201) (LOCATED IN DOOR (DRIVER AND PASSENGER))
DOOR POD LOAD (3201M) (LOCATED IN DOOR (DRIVER AND PASSENGER))
A
D C
B
B CONNECTOR 1669972C1 CAV
CIR
A@
A56B
GAUGE COLOR 16
OR
1661209C1
A@
A56D
18
OR
1661208C1
B
-
-
-
A
TERMINAL
CONNECTOR 3535482C1 BODY LOCK 3535483C1
-
@ W/ 2010 LH FUSE BLOCK
CIR
A
E83E
GAUGE COLOR 14
LTGN
2033816C1
TERMINAL
B
E83A
14
LTGN
2033816C1
C
E81A
14
LTGN
2033816C1
D
E81E
14
LTGN
2033816C1
B
F
C
E
D
DRIVER OR PASSENGER DOOR POD SIGNAL (3202M) (LOCATED IN DOOR (DRIVER AND PASSENGER))
CAV
A
G
DOOR LOCK (3203) (LOCATED IN DOOR (DRIVER AND PASSENGER))
B
CONNECTOR 3540565C1 BODY LOCK 3540617C1
CHK
CAV
CIR
A
PLUG
GAUGE COLOR -
TERMINAL
SEAL/SLEEVE
-
2025431C1
-
B
PLUG
-
-
2025431C1
-
C
E3X(-)
18
GY
1661875C1
1661872C1
D
E3W(+)
18
DKBL
1661875C1
1661872C1
E
E81-GA
12
WH
2031531C1
2025428C1
F
PLUG
-
-
2025431C1
-
G
E81B
12
LTGN
2031531C1
2025428C1
DATE
CHANGE
0638 14OCT14 ADDED R/D 3201.
REV
C
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
61802Y
Figure 494
494
A
CONNECTOR 1671608C1 BODY LOCK 1671608C1 CAV
CIR
TERMINAL
SEAL/SLEEVE
A
E81A
GAUGE COLOR 14
LTGN
2033816C1
0589391C1
B
E81E
14
LTGN
2033816C1
0589391C1
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
064
Connector Body Composite (3200), (3200F), (3201), (3201M), (3202M), (3203)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.115. CONNECTOR BODY COMPOSITE (3204), (3204M), (3205M), (3205F), (3206M), (3300), (3400), (3410), P. 65 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
DOOR / IP DOOR POD (3204 /3204M) (LOCATED IN INSTRUMENT PANEL BY PASSENGER DOOR)
D C
CAV
CIR
A
A3AC(+)
GAUGE COLOR 20
DKBL
1661208C1
TERMINAL
B
A3AC(-)
20
GY
1661208C1
C D B E
E B
C
A81C
12
LTGN
3566715C1
F A
D
A81-GC
12
WH
3566715C1
E
A86AT
18
LTGN
1661208C1
F
A86AU
18
LTGN
1661208C1
CAV
CIR
A
E3W(+)
18
B
E3X(-)
C
E81B
D
A F
GAUGE COLOR
TERMINAL
DKBL
1661875C1
18
GY
1661875C1
12
LTGN
2031531C1
A81-GC
12
WH
2031531C1
E
-
-
-
-
F
-
-
-
-
CONNECTOR 1661201C1
CONNECTOR 1661200C1
IP / DOOR CONN LEFT (3205M / 3205F) (LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR) CAV CIRCUIT GAUGE COLOR
DC AB
TERMINAL
A
A63BB
18
DKBL
1661261C1
B
A63-G
18
WH
1661261C1
C
A86H
18
LTGN
1661261C1
C*
A86AH
18
LTGN
1661261C1
C#
A86HB
18
LTGN
1661261C1
D
A86J
18
LTGN
1661261C1
D*
A86AJ
18
LTGN
1661261C1
D#
A86JB
18
LTGN
1661261C1
D C
A
E63BB
18
B
E63-G
C
E86S
D
E86T
TERMINAL
DKBL
1661262C1
18
WH
1661262C1
18
LTGN
1661262C1
18
LTGN
1661262C1
CONNECTOR 1667529C1 BODY LOCK 1667530C1
* W/ AMPLIFIER CONNECTOR 1667305C1 BODY LOCK 1661263C1
CAV CIRCUIT GA COLOR
AB
# W/2010 LH FUSE BLOCK
IP / DOOR CONN RIGHT (3206M) (LOCATED IN INSTRUMENT PANEL BY PASSENGER DOOR)
SPEAKER (3300) (LOCATED ON DOOR INSIDE CAB)
DC B A
AB CONNECTOR 1667305C1 BODY LOCK 1661263C1 CAV CIRCUIT GAUGE COLOR
TERMINAL
A
A63BC
18
DKBL
1661261C1
B
A63-GK
18
WH
1661261C1
C
A86K
18
LTGN
1661261C1
C*
A86AK
18
LTGN
1661261C1
D
A86L
18
LTGN
1661261C1
D*
A86AL
18
LTGN
1661261C1
CONNECTOR 3535769C1 BODY LOCK 3535770C1 CAV CIRCUIT GAUGE COLOR TERMINAL A
E86S
18
LTGN
1661261C1
B
E86T
18
LTGN
1661261C1
* W/ AMPLIFIER COURTESY LIGHT (3400) (LOCATED IN DOOR (DRIVER AND PASSENGER))
SPOT LIGHT DRIVERS DOOR (3410) (LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR)
A B
B A
CONNECTOR 1661259C1 BODY LOCK 1661263C1
DATE
CHK
-
-
GAUGE COLOR
CONNECTOR 1661260C1 BODY LOCK 1661264C1
CAV
CIR
TERMINAL
CAV
CIR
A
E63BB
18
DKBL
1661261C1
A
A64C
16
YL
1661262C1
B
E63-G
18
WH
1661261C1
B
-
-
-
-
CHANGE
ADDED EFFECT W/2010
REV
C
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK IN 3205M.
Figure 495
61802Y
GAUGE COLOR
TERMINAL
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
065
Connector Body Composite (3204), (3204M), (3205M), (3205F), (3206M), (3300), (3400), (3410)
495
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.116. CONNECTOR BODY COMPOSITE (4004), (4101), (4111), (4204), P. 66 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
MAXI FUSE HOLDER (4004) (LOCATED ON DASH PANEL)
A
CAV CIRC GAUGE COLOR
TERMINAL
SEAL/SLEEVE
A
M14L
10
RD
3515526C1
3525613C1
B
M14T
10
RD
3515526C1
3525613C1
B
CONNECTOR 3525613C1
START ALARM (4101) (LOCATED ON DASH PANEL UNDER COWL TRAY)
B A
CAV
CIRC
A
A104AE
GAUGE COLOR 18
DK BL 2033819C1
TERMINAL
SEAL/SLEEVE 3517771C1
B
A104AF
18
DK BL 2033819C1
3517771C1
CONNECTOR 1671610C1 BODY LOCK 1671608C1 RPM J1 AUTO START/STOP (4111)
1
6
2
5
3
4
CAV
CIRC
1
PLUG
GAUGE COLOR -
-
TERMINAL -
2
A11-GA
14
WH
2034787C1
3
A5SR(+)
18
YL
1680205C1
4
A5SR(-)
18
GN
1680205C1
5
PLUG
-
-
-
6
A15XM
18
RD
1680205C1
COONECTOR 3572899C1 BODY LOCK 2005242C1
PARKED HEAT VALVE 1B (4204)
A B
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
A75TK
GAUGE COLOR 18
LTGN
1661875C1
3568570C1
B
A75T-GB
18
LTGN
1661875C1
3568570C1
CONNECTOR 3522068C1 BODY LOCK 1661874C1
CHK
-
DATE
-
CHANGE
ADDED R/D 4111.
REV
D
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 496
496
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
SHEET
AE08058107
Connector Body Composite (4004), (4101), (4111), (4204)
066
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.117. CONNECTOR BODY COMPOSITE (4113), (4114), (4115), (4450BF), P. 66A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
RPMJ3 AUTO START/STOP (4113)
RPMJ4 AUTO START/STOP (4114) (LOCATED ON MODULE MOUNTING PLATE ON CENTER PANEL)
(LOCATED ON MODULE MOUNTING PLATE ON CENTER PANEL)
23
15
8
A
B
C
D
E
F
G
H
# W/ MANUAL XMSN * N/ MANUAL XMSN
CONNECTOR 3548934C1 BODY LOCK 3548943C1
16
9
CAV
CIR
TERMINAL
SEAL/SLEEVE
A
A12XM
18
LTBL
3535930C1
3535936C1
B
A13XM
18
PK
3535930C1
3535936C1
C
A14BC
18
RD
3535930C1
3535937C1
TERMINAL
D#
A104AL
16
DKBL
3535930C1
3535936C1
1
CONNECTOR 3677559C1 GAUGE COLOR
GAUGE COLOR
CAV
CIR
1
A104AP
18
DKBL
2005483C1
D*
A104AM
16
DKBL
3535930C1
3535936C1
2
A104AP
18
DKBL
2005483C1
E
A77CR
18
LTGN
3535930C1
3535936C1
3
A104AR
18
DKBL
2005483C1
F
PLUG
-
-
3535430C1
3535936C1
4
A104AR
18
DKBL
2005483C1
G
PLUG
-
-
3535430C1
3535936C1
5
-
-
-
-
H
A75HR
18
LTGN
3535930C1
3535936C1
6
-
-
-
-
7
-
-
-
-
8
-
-
-
-
9
-
-
-
-
10
-
-
-
-
11
-
-
-
-
12
-
-
-
-
13
-
-
-
-
14
-
-
-
-
15
-
-
-
-
16
-
-
-
-
17
-
-
-
-
18
-
-
-
-
19
-
-
-
-
20
-
-
-
-
21
A104SP
18
DKBL
2005483C1
22
A104SS
18
DKBL
2005483C1
CAV
CIRC
23
-
-
-
-
A
A14BR1
RPMJ5 AUTO START/ STOP (4115) (LOCATED ON MODULES MOUNTING PLATE ON CENTER PANEL)
CONNECTOR 3517760C1 GAUGE COLOR 4
RD
TERMINAL 3517757C1
ECE TAIL LIGHTS (4450BF) (LOCATED ON LEFT FRAME ) CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
R56BC
16
OR
2033911C1
1652325C1
B
R57BC
16
OR
2033911C1
1652325C1
C
R70BB
14
OR
2033912C1
0589391C1
A B
GAUGE COLOR
C CONNECTOR 3553961C1 BODY LOCK 3554019C1
DATE
CHK
-
-
CHANGE
TERMINAL 3517757C1
REV
D
REFERENCE
92715R
DRAWN
300344 RELEASE NO.
WAS 1621479C1 IN R/D 4115.
Figure 497
74016A
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
05APR11
PART NO.
AE08058107
SHEET
66A
Connector Body Composite (4113), (4114), (4115), (4450BF)
497
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.118. CONNECTOR BODY COMPOSITE (4204), (4328), P. 66B ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
PARKED HEAT VALVE 1B (4204)
A B CONNECTOR 3522068C1 BODY LOCK 1661874C1
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
A75TK
GAUGE COLOR 18
LTGN
1661875C1
3568570C1
B
A75T-GB
18
LTGN
1661875C1
3568570C1
ENGINE DIAGNOSTICS CONNECTOR (4328) (LOCATED ON LEFT SIDE OF ENGINE)
B
A C
CONNECTOR 3602454C1 BODY LOCK 1655705C1 CAV
CIRC
A
K98YL
GAUGE COLOR 18
A&
K98YL
B
K98GN
B& C
TERMINAL
YL
1680206C1
20
YL
1651987C1
18
LTGN
1680206C1
K98GN
20
GN
1651987C1
PLUG
-
-
0453133C1
& W/ 2010 SCR 13L ENG
CHK
012
DATE
10MAY13
CHANGE
REV
ADDED EFFECTS FOR 2010D
REFERENCE
92070B
DRAWN
300344 RELEASE NO.
SCR 13L ENGINE.
Figure 498
498
74016A
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
26JUL11
PART NO.
AE08058107
Connector Body Composite (4204), (4328)
SHEET
66B
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.119. CONNECTOR BODY COMPOSITE (4450AM), (4450BM), (4450M), (4460BF), P. 67 CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
ECE TAIL LIGHTS (4450AM) (LOCATED ON REAR END OF LEFT FRAME RAIL)
F E
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
MB68BB
14
BN
3535486C1
0589391C1
B
MB56BB
16
YL
2039343C1
1652325C1
C
MB57BB
16
LT GN 2039343C1
1652325C1
D
MB54BB
14
E
MB71BB
F
G A B
D C
CONNECTOR 2039311C91 BODY LOCK 2039342C1
GAUGE COLOR
BN
3535486C1
0589391C1
16
LT BL 2039343C1
1652325C1
MB12BB
14
LT BL 3535486C1
0589391C1
G
N11-GM5
12
WH
2039344C1
0589390C1
G
N11-GBB
12
WH
2039344C1
0589390C1
ECE TAIL LIGHTS (4450BM) (LOCATED ON REAR END OF LEFT FRAME RAIL)
A B
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
R56BC
16
OR
2033819C1
1652325C1
B
R57BC
16
OR
2033819C1
1652325C1
C
R70BB
14
OR
2033816C1
0589391C1
C
GAUGE COLOR
CONNECTOR 1686834C1 BODY LOCK 1664408C1
BODY BUILDER (4450M) (LOCATED ON REAR END OF LEFT FRAME RAIL)
F E
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
N68BB
14
BN
3535486C1
0589391C1
B
N56BB
16
YL
2039343C1
1652325C1
C
N57BB
16
LTGN
2039343C1
1652325C1
D
N54BB
14
BN
3535486C1
0589391C1
E
N71BB
16
LTBL
2039343C1
1652325C1
F
N12BB
14
LTBL
3535486C1
0589391C1
G
N11-GD
12
WH
2039344C1
0589390C1
G A B
D C
CONNECTOR 2039311C91 BODY LOCK 2039342C1
GAUGE COLOR
ECE TAIL LIGHTS (4460BF) (LOCATED ON LEFT FRAME RAIL) CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
R68BB
14
BN
2033912C1
0589391C1
B
R56BB
16
OR
2033911C1
1652325C1
C
R57BB
16
OR
2033911C1
1652325C1
D
R58BB
14
BN
2033912C1
0589391C1
E
R71BB
16
OR
2033911C1
1652325C1
F
R12BB
14
LTBL
2033912C1
0589391C1
G
R11-GBB
12
WH
2033912C1
0589390C1
C B
D A E
G F
CONNECTOR 2039312C91 BODY LOCK 2039342C1
CHK
CHANGE
DATE
0488 19MAY14
ADDED R/D 4450AM.
REV
F
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 499
GAUGE COLOR
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
067
Connector Body Composite (4450BF), (4450BM), (4450M), (4460BF)
499
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.120. CONNECTOR BODY COMPOSITE (4460M), (4460AM), (4460BM), (4470BM), P. 67A CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
ECE TAIL LIGHTS (4460AM) (LOCATED ON REAR END OF LEFT FRAME RAIL)
BODY BUILDER TURN/STOP (4460M) (LOCATED BETWEEN CENTER CHASSIS AND REAR CHASSIS)
A
A
B
B
C
C
CONNECTOR 1686834C1 BODY LOCK 1664408C1
CAV
CIRC
GAUGE COLOR
A
N56BC
16
B
N57BC
16
C
N70BB
14
CONNECTOR 1686834C1 BODY LOCK 1664408C1
TERMINAL
SEAL/SLEEVE
2033819C1
1652325C1
LT GN 2033819C1
1652325C1
YL
RD
2033816C1
CAV
CIRC
A
N56BC
GAUGE COLOR 16
B
N57BC
16
C
N70BB
14
1652325C1
LT GN 2033819C1
1652325C1
RD
2033816C1
0589391C1
ECE TAIL LIGHTS (4470BM) (LOCATED ON REAR END OF LEFT FRAME RAIL)
A
F G
B
A D
SEAL/SLEEVE
0589391C1
ECE TAIL LIGHTS (4460BM) (LOCATED ON REAR END OF LEFT FRAME RAIL)
E
TERMINAL 2033819C1
YL
B C
C
CONNECTOR 2039311C91 BODY LOCK 2039342C1 CONNECTOR 1686834C1 BODY LOCK 1664408C1
CHK
CAV
CIRC
GAUGE COLOR
TERMINAL
SEAL/SLEEVE
A
R68BB
14
B
R56BB
16
BN
3535486C1
0589391C1
OR
2039343C1
C
R57BB
1652325C1
CAV
CIRC
TERMINAL
SEAL/SLEEVE
16
OR
2039343C1
1652325C1
A
R56BC
16
OR
2033819C1
D
1652325C1
R58BB
14
BN
3535486C1
0589391C1
B
R57BC
16
OR
2033819C1
1652325C1
E
R71BB
16
OR
2039343C1
1652325C1
C
R70BB
14
OR
2033816C1
0589391C1
F
R12BB
14
LTBL
3535486C1
0589391C1
G
R11-GBB
12
WH
2039344C1
0589390C1
CHANGE
DATE
0488 20MAY14
ADDED R/D'S 4460M,
REV
B
REFERENCE
92447S
DRAWN
310698 RELEASE NO.
4460AM AND 4470BM.
Figure 500
500
75116N
GAUGE COLOR
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
20NOV10
PART NO.
AE08058107
SHEET
67A
Connector Body Composite (4460M), (4460AM), (4460BM), (4470BM)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.121. CONNECTOR BODY COMPOSITE (4480BM), (4500), (4705), P. 67B CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
ECE TAIL LIGHTS (4480BM) (LOCATED ON REAR END OF LEFT FRAME RAIL)
F E
G A
D
B C
CONNECTOR 2039311C91 BODY LOCK 2039342C1
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
R68BB
GAUGE COLOR 14
BN
3535486C1
0589391C1
B
R56BB
16
OR
2039343C1
1652325C1
C
R57BB
16
OR
2039343C1
1652325C1
D
R58BB
14
BN
3535486C1
0589391C1
E
R71BB
16
OR
2039343C1
1652325C1
F
R12BB
14
LT BL 3535486C1
0589391C1
G
R11-GBB
12
WH
2039344C1
0589390C1
BODY BUILDER CONNECTOR (4705) (LOCATED AT ENGINE SIDE)
WIPER MOTOR (4500) (LOCATED UNDER HOOD)
A
E
K J
B
D
H
C D
C
G F
E
B A
CONNECTOR 3538634C1 BODY LOCK 3538636C1
CONNECTOR 1661375C2 BODY LOCK 1661376C1
CIRC
TERMINAL
SEAL/SLEEVE
A
K92A15
GAUGE COLOR 18
TN
1667742C1
1661872C1
B
K92A11
18
TN
1667742C1
3568570C1
TERMINAL
SEAL/SLEEVE
C
K92A12
18
TN
1667742C1
3568570C1
GY
2033819C1
1652325C1
D
K92A13
18
TN
1667742C1
3568570C1
16
GY
2033819C1
1652325C1
E
K92A9
18
TN
1667742C1
3568570C1
A82-G
16
WH
2033819C1
1652325C1
F
K92A10
18
TN
1667742C1
3568570C1
A82-KA
16
GY
2033819C1
1652325C1
G
K92A8
18
TN
1667742C1
3568570C1
1652325C1
H
K92A16
18
TN
1667742C1
3568570C1
1652325C1
J
K92A17
18
TN
1667742C1
3568570C1
K
PLUG
-
-
2025431C1
-
CAV
CIRC
A
A82D
16
B
A82J
C D D E
CHK
CAV
K82-K A82L
GAUGE COLOR
16 16
GY
2033819C1
GY
2033819C1
CHANGE
DATE
0488 20MAY14
REV
ADDED R/D'S 4500 AND
B
REFERENCE
92447S
DRAWN
310698 RELEASE NO.
4480BM. MVD R/D 4706.
Figure 501
75116N
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
20NOV10
PART NO.
AE08058107
SHEET
67B
Connector Body Composite (4480BM), (4500), (4705)
501
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.122. CONNECTOR BODY COMPOSITE (5000 / 5000A), P. 68 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CAB CONNECTOR IP/SLEEPER CONNECTION (5000 / 5000A) (LOCATED LEFT SIDE, BACK OF DRIVER DOOR)
42 33
27 21
15
34 38 31
28
30
24 18
25 19
13
12
22
CAV
CIR
1
A14VA
10
RD
3574287C1
2
A77CS
18
LTGN
2003343C1
3
A86BB
18
LTGN
2003343C1
4
A86CB
18
LTGN
2003343C1
5
A86DB
18
LTGN
2003343C1
6
A86EB
18
LTGN
2003343C1
7
A63JB
18
DKBL
2003343C1
8
A86AA
18
LTGN
2003343C1
9
PLUG
-
-
3508928C91
9*#
A75AJB
16
LTGN
3574288C1
10
A86AC
18
LTGN
2003343C1
11
A86K
18
LTGN
2003343C1
12
A86L
18
LTGN
2003343C1
13
A86AK
18
LTGN
2003343C1
14
A86AL
18
LTGN
2003343C1
15
A86AH
18
LTGN
2003343C1
16
A86AJ
18
LTGN
2003343C1
17
A12B
18
LTBL
2003343C1
18
A63AW
18
DKBL
2003343C1
19**
A58C
16
BN
3574285C1
19*
A58BLT
14
BN
3574285C1
19*#
A12CF
14
LTBL
3574285C1
20
A65
21
A65B
16
OR
3574285C1
22
A109S
18
GY
2003343C1
23
A86H
18
LTGN
2003343C1
24
A86J
18
LTGN
2003343C1
25#
A104AC
18
DKBL
2003343C1
25%
A75WA
14
RD
3574285C1
26#
A104AB
18
DKBL
2003343C1
26%
A75WP
18
LTGN
2003343C1
27#
A104AA
18
DKBL
2003343C1
27&
A75HR
18
LTGN
2003343C1
28
A104AH
16
DKBL
3574285C1
29#
A104AE
18
DKBL
2003343C1
30%
A75TL
18
LTGN
2003343C1
18
DKBL
3574285C1
16 10
5 9
1
CONNECTOR 3595621C1 BODY LOCK 3598918C1 3598919C1
30#% A104AJ * W/ BEACON LIGHT FOR SLEEPER ** W/ SLEEPER AIR SHIELD @ W/ THEFT DETERRENT # W/ REMOTE START STOP % N/ IDLE HEAT - CAB ## W/ IDLE REDUCTION & W/ AUTO START / STOP *# W/ 2010 LH FUSE BLOCK
DATE
CHK
-
-
REV
CHANGE
ADDED EFFECT W/2010
D
REFERENCE
92715R
Figure 502
502
16 18
OR
TERMINAL
3574285C1 2003343C1
31
A62A
18
DKBL
2003343C1
31*#
A62AA
18
DKBL
2003343C1
32
A63E
18
DKBL
2003343C1
33
A63F
18
DKBL
2003343C1
34
A14XX
12
RD
3574287C1
35
A5S(+)
18
YL
2003343C1
36
A5S(-)
18
GN
2003343C1
37
A63C
18
DKBL
2003343C1
38%
A75TM
18
LTGN
2003343C1
38#
A13FL
16
PK
3574285C1
38@
A13FL
18
PK
2003343C1
39%
A75TN
18
LTGN
2003343C1
39#
A13F
16
PK
3574285C1
39@
A13FG
18
PK
2003343C1
40#
A104AD
18
DKBL
2003343C1
41#
A9RC
18
GY
2003343C1
41&
A77CR
18
LTGN
2003343C1
42
A14VB
10
RD
3574287C1
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK IN 5000/5000A.
GAUGE COLOR
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
Connector Body Composite (5000 / 5000A)
SHEET
068
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.123. CONNECTOR BODY COMPOSITE (5000), P. 69 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CAV
CIR
1
H14VA
GAUGE COLOR 10
2
H97Z
3
H86BB
4
GAUGE COLOR 18
18
VT
3549418C1
41**
H9RC
18
LTGN
3549418C1
41&
H77CR
H86CB
18
LTGN
3549418C1
42
H14VB
5
H86DB
18
LTGN
3549418C1
6
H86EB
18
LTGN
3549418C1
7
H63JB
18
DKBL
3549418C1
8
H86AB
18
LTGN
3549418C1
9@
H75AJB
16
LTGN
3549416C1
9@
H75WDB
16
LTGN
3549418C1
10
H86AC
18
LT GN 3549418C1
11
H86K
18
LT GN 3549418C1
12
H86L
18
LT GN 3549418C1
13
H86AK
18
LT GN 3549418C1
14
H86AL
18
LT GN 3549418C1
15
H86AH
18
LT GN 3549418C1
16
H86AJ
18
LT GN 3549418C1
17*
H12B
18
LTBL
3549418C1
17#
H12B
18
VT
3549418C1
18
H63AW
18
DKBL
3549418C1
19
H58C
16
BK
3549418C1
20
H65
16
OR
3549417C1
21
H65B
16
OR
3549418C1
22
H109S
18
GY
3549418C1
23
H86H
18
LTGN
3549418C1
24
H86J
18
LTGN
3549418C1
18
DKBL
3549418C1
18
RD
3549418C1
18
DKBL
3549418C1
18
LTGN
3549418C1
18
DKBL
3549418C1
18
LTGN
2003343C1
H75WA
26** H104AB 26
H75WP
27** H104AA 27&
H75HR
28** H104AH
18
DKBL
3549418C1
29
H97K
18
VT
3549418C1
29%
H75X
18
LTGN
3549418C1
18
DKBL
3549418C1
29** H104AE 30
H97L
18
VT
3549418C1
30%
HH75TL
18
LTGN
3549418C1
30** H104AJ
18
DKBL
3549418C1
31
H62A
18
DKBL
3549418C1
32
H63E
18
DKBL
3549418C1
33
H63F
18
DKBL
3549418C1
34
H14AC
10
RD
3549415C1
%34
H75AV
16
LTGN
3549416C1
35
H5S(+)
18
YL
3549418C1
36
H5S(-)
18
GN
3549418C1
37
H63C
18
DKBL
3549418C1
38
H14HHB
18
RD
3549418C1
38%
H75TM
18
LTGN
3549418C1
38**
H13FL
16
PK
3549418C1
39
H97T
18
VT
3549418C1
39%
H75TN
18
LTGN
3549418C1
39**
H13F
18
DKBL
3549418C1
40
H13HB
18
PK
3549418C1
DATE
CIR
40** H104AD
%25
0486 30DEC11
CAV
3549415C1
25** H104AC
CHK
TERMINAL
RD
CHANGE
TITLE WAS CIRCUIT
REV
C
REFERENCE
82357E
Figure 503
3549418C1
18
GY
3549418C1
18
LTGN
2003343C1
10
RD
3549415C1
CAB / SLEEPER SLEEPER CONNECTOR (5000) (LOCATED LEFT SIDE, BACK OF DRIVER DOOR)
42
34 38
33
27 21
31
30
28
24 18
25 19
15
12
13
22
16 10
5 9
1
CONNECTOR 3595620C1 BODY LOCK 3598916C1 3598917C1
* W/ IDLE MANAGEMENT # N/ ICON % N/ IDLE HEAT - CAB ** W/ REMOTE START / STOP @ MUTUALLY EXCLUSIVE & W/ AUTO START / STOP
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
TERMINAL
DKBL
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
SHEET
069
Connector Body Composite (5000)
503
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.124. CONNECTOR BODY COMPOSITE (5001), P. 70 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
SLEEPER FUSE CENTER (5001) (LOCATED REAR FACE OF THE LEFT FRONT BUNK COVER PLATE)
H1 A
B
C
1
C
2
B
H2
A 3
1
2
3
4
5
6
4
H3
C
CAV
CIR
H1-A1
-
GAUGE COLOR -
-
TERMINAL -
H1-A2
H63SA
16
DKBL
3584674C1
H1-A3
-
-
-
-
H1-A4
H86AG
18
LTGN
3577500C1
H1-A5
-
-
-
-
H1-A6
H75WB
18
RD
3577500C1
H1-B1
H14VAA
16
RD
3584674C1
H1-B2
H14VAC
16
RD
3584674C1
H1-B3
H14VAD
18
RD
3577500C1
H1-B4
H14CC
18
RD
3577500C1
H1-B5
H14CD
18
RD
3577500C1
H1-B6
H75AM
18
LTGN
3577500C1
H1-C1
H14VAB
16
RD
3584674C1
H1-C2
-
-
-
-
H1-C3
H86SBB
16
LTGN
3584674C1
H1-C4
-
-
-
-
H1-C5*
H63K
18
DKBL
3577500C1
H1-C5#
H63U
18
DKBL
3577500C1
H1-C5
H63KU
18
DKBL
3577500C1 -
5
B
H1-C6
-
-
-
6
A
H2-A1
-
-
-
-
H2-A2
H75BV
16
LTGN
3584674C1
1
2
3
4
5
6
H4
C B A 1
2
3
4
5
6
CONNECTOR 3600905C1
* W/ WARDROBE LIGHT # W/ UPPER BUNK LIGHT @ W/ IDLE MANAGEMENT % W/ REMOTE START / STOP ** CRIMPED TOGETHER & W/ NO IDLE HVAC && W/ NO IDLE HEAT ONLY @@ W/ LUGGAGE LIGHTS
H2-A3
-
-
-
-
H2-A4
H76
18
BK
3577500C1
H2-A5
-
-
-
-
H2-A6
H86M
16
LTGN
3584674C1
H2-B1
H14VBA
14
RD
3584674C1
H2-B2
H14VBB
16
RD
3584674C1
H2-B3
H14VBC
16
RD
3584674C1
H2-B4
H14VBD
12
RD
3584673C1
H2-B5
H75AN
18
LTGN
3577500C1
H2-B6
H14VBE
14
RD
3584674C1
H2-C1
H86SB
14
LTGN
3584674C1
H2-C2
-
-
-
-
H2-C3
H86AP
16
LTGN
3584674C1
H2-C4
-
-
-
-
H2-C5&
H77NN
14
LTGN
3587674C1
H2-C5@@
H14VAB
16
RD
3584674C1
H2-C6
-
-
-
-
H3-A1
H12B
18
VT
3577500C1
H3-A1@
H97TA
18
VT
3577500C1
H3-A2
H75V
16
LTGN
3577500C1
H3-A3
H63C
18
DKBL
3577500C1
H3-A4
H63D
18
DKBL
3577500C1
H3-A5
H63-GSA
18
WH
3577500C1
H3-A6
H63SF
18
DKBL
3577500C1
H3-B1
-
-
-
-
H3-B2
-
-
-
-
H3-B3
-
-
-
-
H3-B4
-
-
-
-
H3-B5
-
-
-
-
CHART CONTINUED ON SHEET NO. 71
CHK
DATE
0486 30DEC11
CHANGE
TITLE WAS CIRCUIT
REV
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
Figure 504
504
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
Connector Body Composite (5001)
SHEET
070
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.125. CONNECTOR BODY COMPOSITE (5001), P. 71 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CHART CONTINUED FROM SHEET NO.70
SLEEPER FUSE CENTER (5001) (LOCATED REAR FACE OF THE LEFT FRONT BUNK COVER PLATE)
H1 A
B
C
1
C
2
B
H2
H3-B6
H63SCA
18 DKBL 3577500C1
H3-C1
H75BV
16 LTGN 3584674C1
H3-C2
H11-GS
H3-C3
H63DV
H3-C4
H63-GD
H3-C5
H63SJ
18 DKBL 3577500C1
H3-C6
H63SH
18 DKBL 3577500C1
H4-A1
-
H4-A2
H75AL
H4-A3%**
A 3
1
2
3
4
5
6
4
H3
C 5 6
2
3
4
5
6
H4
C B A 1
2
3
4
5
6
CONNECTOR 3600905C1
* W/ WARDROBE LIGHT # W/ UPPER BUNK LIGHT @ W/ IDLE MANAGEMENT % W/ REMOTE START / STOP ** CRIMPED TOGETHER & W/ NO IDLE HVAC && W/ NO IDLE HEAT ONLY ## W/ NO IDLE 110V @@ W/ NO IDLE 12VDC
CHK
DATE
0486 30DEC11
CHANGE
TITLE WAS CIRCUIT
REV
B
REFERENCE
82357E
300422
DIAGRAM, PROSTAR.
Figure 505
61802Y
3577500C1
-
-
18 LTGN 3577500C1
18 DKBL
3662131C1
H4-A4
H77NL
16 LTGN 3584674C1
H4-A5
H97Z
18
VT
H104ABB 18 DKBL
3577500C1 3662131C1
H104AE
18 DKBL
H4-A6%
H104AH
18 DKBL 3662131C1
H4-A6
H97TA
18
H4-B1&
H70NM
18 LTGN 3577500C1
H4-B1##
H75AP
18 LTGN 3577500C1
H4-B1&&
H75AV
16 LTGN 3584674C1
H4-B2
H75AX
16 LTGN 3584674C1
H4-B3
-
-
-
-
H4-B4%
H13FL
18
PK
3577500C1
H4-B5
VT
3577500C1
H75AV
14 LTGN 3584674C1
H4-B6
-
H4-C1
H75AP
18 LTGN 3577500C1
H4-C5
H75AW
14 LTGN 3584674C1
-
-
-
H4-C2
-
H4-C3%
H13F
18 DKBL 3577500C1
H4-C3&
H77NP
16 LTGN 3584674C1
H4-C4%
H77NJ
18 LTGN 3577500C1
H4-C4&
H104AA
18 DKBL 3577500C1
H4-C5@
H12B
18 LTBL 3577500C1
H4-C5&&
H77NN
14 LTGN 3584674C1
H4-C5##
H75AW
14 LTGN 3584674C1
H4-C5@@
H75AP
18 LTGN 3577500C1
H4-C5%
H104AJ
18 DKBL 3577500C1
H4-C6%**
DRAWN
-
WH
18 LTGN 3577500C1
H4-C6
RELEASE NO.
18
H104ADA 18 DKBL H104DA
3577500C1
H77NK
H4-A5%** 1
WH
18 DKBL 3577500C1
H4-A3&
B A
18
-
H11-GEA 18 H104AB
-
WH
18 DKBL
H104ABA 18 DKBL
-
3577500C1 3662131C1
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
071
Connector Body Composite (5001)
505
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.126. CONNECTOR BODY COMPOSITE (5002), (5003), (5005), (5006), (5007), P. 72 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
12V POWER SOURCE (5003) (LOCATED IN SLEEPER CONTROL PANEL)
SLEEPER GROUND (5002) (W/ LONESTAR)
BA C A
CONNECTOR 3613000C1 BODY LOCK 3557682C1
*# W/ 2010 LH FUSE BLOCK CAV
CIR
SEAL/SLEEVE
A
H86SBA
3700154C1
-
B
-
-
-
-
3700153C1
3537135C1
C
H86-GSA
16
WH
3534165C1
CONNECTOR 3537133C1 CAV
CIR
GAUGE COLOR
A
H11-G
8
WH
A*#
A11G
8
WH
TERMINAL
GAUGE COLOR
LTBL
16
POWER PANEL GROUND (5006) (LOCATED UNDER BUNK)
12V POWER SOURCE (5005) (LOCATED UNDER BUNK - RIGHT SIDE)
B
B
A
A
CONNECTOR 0872291R1 CAV
CIR
GAUGE COLOR
A
H86-GSC
16
B
H86SA
16
TERMINAL 3534165C1
CONNECTOR 1661197C1
TERMINAL
CAV
CIR
WH
0188396R1
A
-
-
-
-
LTGN
0188396R1
B
HA11-GSP
14
WH
3534167C1
GAUGE COLOR
TERMINAL
GROUND ADAPTER (5007) (LOCATED REAR FACE OF FRONT LEFT BUNK PANEL)
14
7
1
8
CONNECTOR 3613769C1 * W/ TRIP MASTER ^ W/ QUALCOMM W/ TMCT ^^ W/ QUALCOMM W/ IMCT @ W/ SATELLITE COMMUNICATION ** W/ XATA ## W/ REMOTE START / STOP & W/ WARDROBE & UPPER BUNK LIGHTS-W/72"CAB && W/ UPPER BUNK LIGHT-W/72"CAB @@ W/ IDLE MANAGEMENT-W/51" CAB % W/ NO IDLE HVAC %% W/ AUTO START STOP+W/NO IDLE HVAC ! W/AUTO S/S+N/NO IDLE + W/AUTO S/S+W/ESPAR ++ W/AUTO S/S+W/WEBASTO DATE
CHK
-
-
CHANGE
ADDED EFFECT W/2010
REV
D
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK IN 5002.
Figure 506
506
61802Y
CAV
CIR
1
H11-GM
GAUGE COLOR 10
2
H58-G
3
H86-GH
4
TERMINAL
WH
3613770C1
16
WH
3613771C1
16
LTGN
3613770C1
H65-GE
16
WH
3613771C1
5
H86-GHW
18
LTGN
3613771C1
6
H86-GK
18
WH
3613771C1
7
H11-GSP
14
WH
3613770C1
8
H63-GK
18
WH
3613771C1
8&&
H63-GU
18
WH
3613771C1
8&
H63-GX
18
WH
3613771C1
9%
H77NT
14
LTGN
3613770C1
10
H11-GT
14
WH
3613770C1
11*
H11-GSD
18
WH
3613771C1
11^
H11-GMB
18
WH
3613771C1
11^^ H11-GME
18
WH
3613771C1
H11-GMB
18
WH
3613771C1
11** H11-GMD
18
WH
3613771C1
11@
12
H76-G
18
WH
3613771C1
13
H75-GSX
14
WH
3613770C1
13## H104-GB
18
DKBL
3613771C1
13@@ H11-GEC
18
WH
3613771C1
13%% H75-GSX
14
WH
3613770C1
13!
H75HC-G
18
WH
3613771C1
13++
H75WK
18
WH
3613771C1
13+
H75WK
18
WH
3613771C1
14
H86-GSB
16
WH
3613770C1
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
SHEET
072
Connector Body Composite (5002), (5003), (5005), (5006), (5007)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.127. CONNECTOR BODY COMPOSITE (5009), (5010), (5011), (5011M), (5011F), P. 73 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
SAT COMMUNICATION (5010) (LOCATED ON RIGHT SIDE, BACK OFPASSENGER DOOR)
AUX HEATER (5009) (LOCATED ON RIGHT SIDE, BACK OF PASSENGER DOOR)
E
C
D
B
A
A B
J K
F G
* W/ TRIP MASTER ** W/ XATA # W/ DRIVERTECH @ W/ QUALCOMM
H CONNECTOR 2031520C1 BODY LOCK 2033927C1 CAV
CIR
A
H75C
12
B
H11-GSM
12
CONNECTOR 3538634C1 BODY LOCK 3538636C1
GAUGE COLOR
TERMINAL
SEAL/SLEEVE
LT GN 2025422C1 WH
2025428C1
2025422C1
2025428C1
BUNK DOOR SWITCH 2 (5011) (W/ LONESTAR) (LOCATED IN LEFT SIED OF SLEEPER)
A
CONNECTOR 0225822R1
CAV
CIR
A
H63SC
GAUGE COLOR 18
E D C B A
DKBL
TERMINAL 0573092C1
F
G H J
CAV
CIR
TERMINAL
SEAL/SLEEVE
A*
H14SD
GAUGE COLOR 18
RD
1667742C1
1661872C1
A**
H14ED
18
RD
1667742C1
1661872C1
A@
H14EA
18
RD
1667742C1
1661872C1
B@
H13EE
18
PK
1667742C1
1661872C1
B*
H13SD
18
PK
1667742C1
1661872C1
B
H13EE
18
PK
1667742C1
1661872C1
C@
H3BD(-)
18
GY
1667742C1
1661872C1
C** H3BE(-)
18
GY
1667742C1
1661872C1
C*
H98B
18
BK
1667742C1
1661872C1
D@
H3BD(+)
18
DKBL
1667742C1
1661872C1
D** H3BE(+)
18
DKBL
1667742C1
1661872C1
D*
H98A
18
BK
1667742C1
1661872C1
E@
H98F
18
BK
1667742C1
1661872C1
E**
H14EBA
18
RD
1667742C1
1661872C1
F@
H11-GSC
18
WH
1667742C1
1661872C1
F#
H11-GMB
18
WH
1667742C1
1661872C1
G
PLUG
-
-
-
2025431C1
H
PLUG
-
-
-
2025431C1
J
H70E
18
OR
1667742C1
1661872C1
K
H50S
18
YL
1667742C1
1661872C1
REMOTE RADIO & TWEETER (5011M / 5011F) (LOCATED ON LEFT SIDE - BACK OF DOOR)
* W/DRIVER DISPLAY
K
## W/ 2010 LH FUSE BLOCK
CONNECTOR 3540612C1 BODY LOCK 3540614C1 GAUGE COLOR
K J H G F
CONNECTOR 3540613C1 BODY LOCK 3540615C1
CAV
CIR
A
H86R
18
LTGN
1661262C1
CAV
CIR
B
H86AE
18
LTGN
1661262C1
A
A86R
18
LTGN
1661262C1
B##
A86AB
18
LTGN
1661261C1
B
A86AE
18
LTGN
1661262C1
C
H86(+)
18
YL
1661262C1
C
A86(+)
18
YL
1661262C1
18
YL
1661261C1
C*
A86D(+)
18
YL
1661262C1
18
GN
1661262C1
D
A86(-)
18
GN
1661262C1
18
GN
1661261C1
C## A86D(+) D
H86(-)
D## A86D(-)
TERMINAL
GAUGE COLOR
TERMINAL
D*
A86D(-)
18
GN
1661262C1
E
H86AF
18
LTGN
1661262C1
E
A86F
18
LTGN
1661262C1
F
H86AR
18
LTGN
1661262C1
F
A86AR
18
LTGN
1661262C1
G
H86AS
18
LTGN
1661262C1
G
A86AS
18
LTGN
1661262C1
H
H86AT
18
LTGN
1661262C1
H
A86AT
18
LTGN
1661262C1
J
H86AU
18
LTGN
1661262C1
J
A86AU
18
LTGN
1661262C1
K
-
-
-
-
K
-
-
-
-
DATE
CHK
-
A B C D E
-
CHANGE
ADDED EFFECT W/2010
REV
D
REFERENCE
92715R
DRAWN
300422 RELEASE NO.
LH FUSE BLOCK IN 5011M.
Figure 507
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
073
Connector Body Composite (5009), (5010), (5011), (5011M), (5011F)
507
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.128. CONNECTOR BODY COMPOSITE (5012), (5013), (5014), (5015), (5020), (5031), P. 74 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
BUNK DOOR SWITCH 1 (5012) (LOCATED IN RIGHT SIDE OF SLEEPER) (W/ LONESTAR)
LONG SLEEPER SKY / RISE 12V POWER SOURCE (5012) (LOCATED IN RIGHT SIDE OF SLEEPER) CONNECTOR 0872291R1 BODY LOCK 3557682C1
B A
GAUGE COLOR
A
CAV
CIR
A
H86-GSB
16
WH
0188396R1
B
H86SBB
16
LTGN
0188396R1
H63SCA
4 2
CAV
CIR
A
H86-GSM
16
WH
0188396R1
B
H86SBM
GAUGE COLOR
18
LTGN
0879630R1
GAUGE COLOR 18
TERMINAL
DKBL
0573092C1
PASS UPPER CABINET (5014) (LOCATED IN RIGHT SIDE OF SLEEPER) (W/ LONESTAR)
CONNECTOR 0872291R1 BODY LOCK 3557682C1
A
CIR
A
CONNECTOR 0225822R1
LONG SLEEPER SKY / RISE 12V POWER SOURCE (5013) (LOCATED IN RIGHT SIDE OF SLEEPER)
B
CAV TERMINAL
3
CAV
CIR
1
H63UB
18
2
H63-GUB
3
H86BBA
4
H86BBB
1
TERMINAL
GAUGE COLOR
TERMINAL
DKBL
3825382C1
18
WH
3825382C1
18
LTGN
3825382C1
18
LTGN
3825382C1
CONNECTOR 3825188C1
UNDER BUNK LIGHT LEFT (5015) (LOCATED IN LEFT SIDE OF SLEEPER) (W/ LONESTAR)
UNDER BUNK LIGHT RIGHT (5020) (LOCATED IN RIGHT SIDE OF SLEEPER) (LONESTAR)
CONNECTOR 1661196C1
B
B CONNECTOR 1661196C1
A CAV
CIR
GAUGE COLOR
A
H63SJA
18
DKBL
1661208C1
B
H63-GSB
18
WH
1661208C1
A
TERMINAL
CAV
CIR
A
H63SJB
18
DKBL
1661208C1
B
H63-GSC
18
WH
1661208C1
5
4
6
7
12
1
CONNECTOR 3553404C1
DATE
CHK
-
CAV
CIR
1
-
GAUGE COLOR -
-
TERMINAL -
2
-
-
-
-
3
-
-
-
-
4
A3BD(+)
18
DKBL
3518963C1
5
A3BD(-)
18
GY
3518963C1
6
-
-
-
-
7
-
-
-
-
8
-
-
-
-
CAV
CIR
9
-
-
-
-
1
H77NA
18
LTGN
1680205C1
GAUGE COLOR
TERMINAL
10
-
-
-
-
2
H77NB
18
LTGN
1680205C1
11
A5U(-)
18
GN
3518963C1
3
PLUG
-
-
0453133C1
12
A5U(+)
18
YL
3518963C1
4
H5MB(-)
18
GN
1680205C1
5
H5MB(+)
18
YL
1680205C1
6
PLUG
-
-
0453133C1
7
PLUG
-
-
0453133C1
8
PLUG
-
-
0453133C1
CHANGE
REVISED AND REDRAWN.
REV
D
REFERENCE
92447S
DRAWN
300422 61802Y
Figure 508
1
8
CONNECTOR 3674957C1 BODY LOCK 3534766C1
RELEASE NO.
508
TERMINAL
APU/PDC (5031) (LOCATED UNDER BUNK)
PEOPLENET VID INPUT (5020) (LOCATED UNDER BUNK (SLEEPER))
-
GAUGE COLOR
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
SHEET
074
Connector Body Composite (5012), (5013), (5014), (5015), (5020), (5031)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.129. CONNECTOR BODY COMPOSITE (5034), (5035), (5035A), (5036), (5037), (5038), P. 74A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
MAXXSAVER APU (5034) (LOCATED ON FRAME RAIL NEAR CAB MOUNTING)
MAXXSAVER APU DISPLAY INTERCONNECT (5035) (LOCATED ON FRAME RAIL NEAR CAB MOUNTING)
1 2
DC
3
AB
4
CONNECTOR 1667305C1 BODY LOCK 1661263C1 - 2 REQD
5
CONNECTOR 2206592C1
CAV
CIR
GAUGE COLOR
TERMINAL
SEAL/SLEEVE
1
H5MB(+)
18
YL
2206584C1
3522193C1
2
H5MB(-)
3
H77NY
18
GN
2206584C1
3522193C1
18
LTGN
2206584C1
4
3522193C1
H77NB
18
LTGN
2206584C1
5
3522193C1
H77NW
16
LTGN
2206584C1
3522194C1
CAV
CIR
A
H5T(+)
GAUGE COLOR 18
YL
1661261C1
TERMINAL
B
H5T(-)
18
GN
1661261C1
C
H77A
20
RD
3544254C1
D
H77NG
18
LTGN
1661261C1
MAXXSAVER APU DISPLAY INTERCONNECT (5035A) (LOCATED ON FRAME RAIL NEAR CAB MOUNTING) BATTERY CHARGER (5036) (LOCATED ON FRAME RAIL NEAR CAB MOUNTING) (W/ LONESTAR)
AB D C
A
CONNECTOR 1667529C1 BODY LOCK 1667530C1
CONNECTOR 0239809R1 CAV
CIR
A
H5U+
GAUGE COLOR 22
WH
3534481C1
TERMINAL CAV
CIR
B
H5U-
22
BL
3534481C1
A
H77NW
C
H77C
22
RD
3534481C1
D
H12-G
22
BK
3534481C1
MAXXPOWER APU JUMPER (5037)
GAUGE COLOR 16
TERMINAL
LT GN 0239806R1
CENTER/ FORWARD CHASSIS (5038)
A 2
1
B CONNECTOR 1684261C1 BODY LOCK 1684263C1
CONNECTOR 1671611C1 BODY LOCK 1671608C1 CAV
CIR
A
A77NX
16
A77-G
16
B CHK
-
DATE
-
GAUGE COLOR
TERMINAL
SEAL/SLEEVE
TN
2033911C1
1652325C1
WH
2033911C1
1652325C1
CHANGE
REV
ADDED R/D 5037 & 5038.B
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
82357E
Figure 509
CAV
CIR
1
A77NX
GAUGE COLOR 16
TN
1680205C1
TERMINAL
2
A77-G
16
WH
1680205C1
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
20DEC11
PART NO.
AE08058107
SHEET
74A
Connector Body Composite (5034), (5035), (5035A), (5036), (5037), (5038)
509
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.130. CONNECTOR BODY COMPOSITE (5100), (5101), (5102), (5103), P. 75 NAVISTAR, INC
ELECTRICAL CIRCUIT CHAPTER DIAGRAM
14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
RIGHT WORK LIGHT (5101) (LOCATED ON SLEEPER BACK PANEL)
LEFT WORK LIGHT (5100) (LOCATED ON SLEEPER BACK PANEL)
A B
A B
CONNECTOR 0969541R1
CIR
CAV
B%
TERMINAL
GAUGE COLOR
V65
16
OR
V65A
18
OR
V65-GA
18
WH
V65-G
16
WH
A%
CONNECTOR 0969541R1
0333736C1
CIR
CAV
0333736C1
% CRIMPED TOGETHER
TERMINAL
GAUGE COLOR
A
V65A
18
OR
0333732C1
B
V65-GA
18
WH
0333732C1
ROOF / SLEEPER CONNECTOR (5102) (LOCATED IN SLEEPER BACK PANEL - UPPER LEFT)
F
D E F
A B C
E
C B A
D CONNECTOR 2031872C1 BODY LOCK 2031874C1 CAV
CIR
A
V63HB
18
B
V63-GB
C
V63D
D
CONNECTOR 2031871C1 BODY LOCK 2031873C1
TERMINAL
CAV
CIR
DKBL
1661262C1
A
H63HB
16
18
WH
1661262C1
B
H63-GB
18
DKBL
1661262C1
C
H63D
-
-
-
-
D
E
V9NCB
18
GY
1661262C1
F
V63EB
18
DKBL
1661262C1
GAUGE COLOR
4 6 8
10
TERMINAL
DKBL
1661261C1
16
WH
1661261C1
18
DKBL
1661261C1
-
-
-
-
E
H109SB
18
GY
1661261C1
F
H63EB
18
DKBL
1661261C1
CAV
CIR
1*
H86BB
18
LTGN
3571717C1
1#
H86BBP
18
LTGN
3571717C1
2*
H86CB
18
LTGN
3571717C1
2#
H86CBP
18
LTGN
3571717C1
3*
H86DB
18
LTGN
3571717C1
3#
H86DBP
18
LTGN
3571717C1
1
4*
H63EB
18
DKBL
3571717C1
3
4#
H86EBP
18
LTGN
3571717C1
ROOF HARNESS (5103) (LOCATED IN SLEEPER ROOF)
2
GAUGE COLOR
GAUGE COLOR
TERMINAL
5
5
H63D
18
DKBL
3571717C1
7
6
H63L
16
DKBL
3571717C1
9
7
H63-GB
16
WH
3571717C1
8
H50A
16
YL
3571717C1
9
-
-
-
-
10
-
-
-
-
11
-
-
12
-
-
12 11 CONNECTOR 3825185C1
-
-
* RADIO SPEAKER-W/ 72" CAB # RADIO SPEAKER-W/ SUB WOOFER W/ 72" CAB
CHK
DATE
CHANGE
0486 30DEC11
TITLE WAS CIRCUIT
REV
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
Figure 510
510
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
SHEET
AE08058107
Connector Body Composite (5100), (5101), (5102), (5103)
075
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.131. CONNECTOR BODY COMPOSITE (5103), (5104), (5105), (5106), (5107), (5109), (5110), (5111), P. 76 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
LEFT SLEEPER AUX ACCENT LIGHT (5103) (LOCATED IN SLEEPER ROOF)
RIGHT SLEEPER AUX ACCENT LIGHT (5104) (LOCATED IN SLEEPER ROOF)
A
A
B
B
C
C
CONNECTOR 1661198C1 CAV
CIR
A
V63-GBD
18
WH
CONNECTOR 1661198C1
TERMINAL
CAV
CIR
1661208C1
A
V63-GBE
GAUGE COLOR
GAUGE COLOR 18
WH
TERMINAL 1661208C1
B
-
-
-
-
B
-
-
-
-
C
V63HBD
18
DKBL
1661208C1
C
V63HBE
18
DKBL
1661208C1
LEFT SLEEPER ACCENT LIGHT (5105) (LOCATED IN SLEEPER ROOF)
RIGHT SLEEPER ACCENT LIGHT (5106) (LOCATED IN SLEEPER ROOF)
A
A
B
B
C
C
CONNECTOR 1661198C1 CAV
CIR
GAUGE COLOR
A
V63-GBB
18
WH
CONNECTOR 1661198C1
TERMINAL
CAV
CIR
1661208C1
A
V63-GBC
GAUGE COLOR 18
WH
TERMINAL 1661208C1
B
-
-
-
-
B
-
-
-
-
C
V63HBB
18
DKBL
1661208C1
C
V63HBC
18
DKBL
1661208C1
SLEEPER DOME LIGHT (5107) (LOCATED IN SLEEPER ROOF)
WARDROBE CABINATE (5109) (LOCATED ON LEFT SIDE BY WARDROBE CABINET)
DC
A B
AB CONNECTOR 1667305C1 BODY LOCK 1661263C1 CAV
CIR
GAUGE COLOR
CONNECTOR 1661259C1 BODY LOCK 1661263C1
TERMINAL
A
V63D
18
DKBL
1661261C1
B
V63-GA
18
WH
1661261C1
CAV
CIR
C
V63EB
18
DKBL
1661261C1
A
H63K
18
DKBL
1661261C1
D
V9NCB
18
GY
1661261C1
B
H63-GK
18
WH
1661261C1
LEFT LUGGAGE LIGHT (5110) (LOCATED UNDER BUNK - LEFT SIDE)
CIR
A
A
B
B
A
H63SJA
18
B
H63-GSB
18
DATE
CHK
-
-
GAUGE COLOR
CONNECTOR 1669973C1
TERMINAL
CAV
CIR
DKBL
1661212C1
A
H63SJB
18
DKBL
1661212C1
WH
1661212C1
B
H63-GSC
18
WH
1661212C1
CHANGE
TITLE WAS CIRCUIT
REV
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
Figure 511
TERMINAL
RIGHT LUGGAGE LIGHT (5111) (LOCATED UNDER BUNK - RIGHT SIDE)
CONNECTOR 1669973C1 CAV
GAUGE COLOR
61802Y
GAUGE COLOR
TERMINAL
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
076
Connector Body Composite (5103), (5104), (5105), (5106), (5107), (5109), (5110), (5111)
511
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.132. CONNECTOR BODY COMPOSITE (5112), (5113), (5114), (5115), P. 76A NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
LEFT LUGGAGE DOOR SWITCH (5113) (W/ LONESTAR)
LEFT LUGGAGE DOOR SWITCH (5112) (W/ LONESTAR)
A
A
CONNECTOR 0239808R1 CONNECTOR 0239808R1
CAV CIR A
CAV CIR
GAUGE COLOR TERMINAL
H63SD 16
A
DK BL 0239805R1
GAUGE COLOR TERMINAL
H63SDA 16
DK BL 0239805R1
RIGHT LUGGAGE DOOR SWITCH (5115) (W/ LONESTAR)
RIGHT LUGGAGE DOOR SWITCH (5114) (W/ LONESTAR)
A
A
CONNECTOR 0239808R1 CONNECTOR 0239808R1
CAV CIR A
CHK
DATE
GAUGE COLOR TERMINAL
H63SE 16
CHANGE
0486 30DEC11
CAV CIR
DK BL 0239805R1
INITIAL RELEASE.
REV
A
REFERENCE
82357E
A
DRAWN
300422 RELEASE NO.
82357E
Figure 512
512
GAUGE COLOR TERMINAL
63SEA 16
DK BL 0239805R1
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
19DEC11
PART NO.
SHEET
AE08058107
Connector Body Composite (5112), (5113), (5114), (5115)
76A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.133. CONNECTOR BODY COMPOSITE (5117), (5118), (5119), P. 77 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
AIR SHIELD LIGHT (5117) (LOCATED IN UPPER LEFT SIDE OF SLEEPER)
C B A
C B A CONNECTOR 1661891C1 BODY LOCK 1661892C1 GAUGE COLOR
CONNECTOR 1661889C1 BODY LOCK 1661890C1
CAV
CIR
TERMINAL
CAV
CIR
A
H58C
16
BK
1661262C1
A
BLACK
GAUGE COLOR 16
BK
1661261C1
TERMINAL
B
H58-G
16
WH
1661262C1
B
WHITE
16
WH
1661261C1
C
-
-
-
-
C
-
-
-
-
OPTIONAL WORK LIGHT CONNECTOR (5118) (LOCATED ON LEFT SIDE WALL OF SLEEPER)
A
A B
B
CONNECTOR 1661259C1 BODY LOCK 1661263C1 CAV
CIR
GAUGE COLOR
A
BLACK
16
B
WHITE
16
CONNECTOR 1661260C1 BODY LOCK 1661264C1
TERMINAL
CAV
CIR
BK
1661261C1
A
H65BB
GAUGE COLOR 16
OR
1661262C1
TERMINAL
WH
1661261C1
B
H65-GD
16
WH
1661262C1
RIGHT OPTIONAL WORK LIGHT (5119) (LOCATED ON RIGHT SIDE WALL OF SLEEPER)
A B
CAV
CIR
A
H65BA
GAUGE COLOR 16
OR
1661261C1
TERMINAL
B
H65-GC
16
WH
1661261C1
CONNECTOR 1661259C1 BODY LOCK 1661263C1
CHK
DATE
0486 30DEC11
REV
CHANGE
TITLE WAS CIRCUIT
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
Figure 513
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
SHEET
077
Connector Body Composite (5117), (5118), (5119)
513
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.134. CONNECTOR BODY COMPOSITE (5123), (5124), (5125), (5126), P. 78 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
DOME / FLOOR LIGHT (5124) (LOCATED IN SLEEPER CONTROL PANEL)
RIGHT CRESENT SPEAKER (5123) (LOCATED IN SLEEPER CONTROL PANEL)
10
8
3
B A
CAV
CIR
1
H63C
18
2B
H63ZVR
3
H63D
4
1661224C1
18
GY
1661224C1
18
DKBL
1661224C1
-
-
-
-
5B
-
-
-
-
6
-
-
-
H62
18
DKBL
7%
CONNECTOR 3535769C1 BODY LOCK 3535770C1
CAV
CIR
GAUGE COLOR
A
H86AT
18
LTGN
1661261C1
B
H86AU
18
LTGN
1661261C1
D C B A
5B
TERMINAL
DKBL
6
2B
GAUGE COLOR
-
3541250C1
H62A
18
DKBL
8
H62D
18
DKBL
1661224C1
8#
H62AJ
18
DKBL
3541250C1
H11-GA
18
WH
H62-GA
18
DKBL
-
-
-
1
4
9%
9
7
10
3541250C1 -
TERMINAL CONNECTOR 3520850C1
% CRIMPED TOGETHER # PANEL LIGHTS W/ NO IDLE
SLEEPER CONTROL PANEL SWITCH CONNECTOR (5125) (LOCATED IN SLEEPER CONTROL PANEL)
E F G H
H G F E
A B C D
CONNECTOR 2005835C1 BODY LOCK 2006503C1
CONNECTOR 2005836C1 BODY LOCK 2006504C1 CAV
CIR
TERMINAL
CAV
CIR
A
H63SA
16
DKBL
1661209C1
A
H63
18
DKBL
1661212C1
B
H63EA
18
DKBL
1661208C1
B
H63D
18
DKBL
1661212C1
C
H62-GSD
18
WH
1661208C1
C
H11-GA
18
WH
1661212C1
D
H62AS
18
DKBL
1661208C1
D
H62AS
18
DKBL
1661212C1
E
H109SA
18
GY
1661208C1
E
H63ZVR
18
GY
1661212C1
F
H63F
18
DKBL
1661208C1
F
H63C
18
DKBL
1661212C1
G
H63HB
16
DKBL
1661209C1
G
H63B
18
DKBL
1661212C1
H
H63-GSF
18
WH
1661208C1
H
H63-GA
18
DKBL
1661212C1
GAUGE COLOR
12V POWER SOURCE (5125) (W/ LONESTAR)
GAUGE COLOR
TERMINAL
RIGHT CRESENT LIGHT (5126) (W/ LONESTAR)
B A B
A CONNECTOR 0872291R1
CAV CIR
GAUGE COLOR TERMINAL
A
H86-GSC 16
WH
0188396R1
A
H63SJC
18
B
H86SA
LT GN 0188396R1
B
H63-GSD 18
CAV CIR
CHK
CONNECTOR 1661259C1
GAUGE COLOR TERMINAL
16
DATE
CHANGE
0486 30DEC11
ADDED: LONESTAR IN
REV
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
TITLE, CONN R/D 5125, 5126.
Figure 514
514
61802Y
DK BL 1661261C1 WH
1661261C1
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
SHEET
AE08058107
Connector Body Composite (5123), (5124), (5125), (5126)
078
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.135. CONNECTOR BODY COMPOSITE (5126), (5127), (5128), (5129), (5130), P. 79 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
ACCENT LIGHT ON / OFF (5126) (LOCATED IN SLEEPER CONTROL PANEL)
3
6
2B
5B
CIR
1
-
-
-
-
2B
H63
18
DKBL
1661224C1
H62C
18
DKBL
H63A
18
DKBL
4
-
-
-
-
5B
-
-
-
-
6
-
-
-
-
7
H62C
18
DKBL
1661224C1
H62A
3%
8
10
CAV
8%
1
4
9
7
9% 10
CONNECTOR 3520850C1
GAUGE COLOR
18
DKBL
H62B
18
DKBL
H62GSA
18
DKBL
H62GSB
18
DKBL
-
-
-
TERMINAL
3541250C1
3541250C1
3541250C1 -
% CRIMPED TOGETHER
LEFT FLOOR LIGHT (5128) (LOCATED ON BULKHEAD CENTER SECTION, LEFT SIDE)
LEFT CRESENT SPEAKER (5127)
A B
A B CONNECTOR 1661259C1 BODY LOCK 1661263C1
CONNECTOR 3535769C1 CAV
CIR
CAV
CIR
A
H86AR
18
LT GN 1661261C1
A
H63JBA
18
DKBL
1661261C1
B
H6AS
18
LT GN 1661261C1
B
H63-GJA
18
WH
1661261C1
GAUGE COLOR
TERMINAL
GAUGE COLOR
TERMINAL
RIGHT FLOOR LIGHT (5129) (LOCATED ON BULKHEAD CENTER SECTION, RIGHT SIDE)
A
CAV
CIR
B
A
H63JBB
18
DKBL
1661261C1
B
H63-GJB
18
DKBL
1661261C1
GAUGE COLOR
TERMINAL
CONNECTOR 1661259C1 BODY LOCK 1661263C1
LOWER BUNK READING LIGHT (5130) (LOCATED ON LEFT SIDE, WALL OF SLEEPER)
A
CAV
CIR
A
H63SB
GAUGE COLOR 18
DKBL
1661208C1
TERMINAL
B
H63-GSD
18
WH
1661208C1
B CONNECTOR 1669972C1
CHK
DATE
0486 30DEC11
CHANGE
ADDED: LONESTAR IN
REV
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
TITLE, CONN R/D 5127.
Figure 515
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
079
Connector Body Composite (5126), (5127), (5128), (5129), (5130)
515
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.136. CONNECTOR BODY COMPOSITE (5130), (5131), (5134), P. 79A ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CAV
CIR
CAV
CIR
A1
H63SA
16
DK BL 3544886C1
B12
H75K
18
A2
H63E
18
DK BL 3544886C1
A3
H62-GSD
18
MAIN SLPR/SLPR CNTRL CONNECTOR (5130) B
A4
8
5 4 3 2 1
5
4
4
3
3
2
2 1
1
DK BL 3544880C1
C3
DK BL 3544880C1
18
A6
H63F
18
8
A7
H50A
16
YL
3544886C1
7
A8
H63-GSF
18
WH
3544886C1
B1
H75AG
18
B1
H75HS1
18
B2
H75AF
B2
H104ADA
18
DK BL 3544886C1
H104ABB
18
DK BL 3544886C1
C5
H104-GB
18
DK BL 3544886C1
DK BL 3544880C1
C6
-
-
C7
H75L
18
LT GN 3544886C1
C7
H75L
18
LT GN 3544886C1
LT GN 3544886C1
C8
H75M
18
LT GN 3544886C1
LT GN 3544886C1
C8
H75M
18
LT GN 3544886C1
18
LT GN 3544886C1
C9
H75N
18
LT GN 3544886C1
H75HR1
18
LT GN 3544886C1
C9
H75N
18
LT GN 3544886C1
B3
H75AR
18
LT GN 3544886C1
C10
H77NH
18
LT GN 3544886C1
B4
H75-GAS
18
LT GN 3544886C1
C11
H77NA
18
LT GN 3544886C1
B4
H75-GAS
18
LT GN 3544886C1
C12
H77NC
18
LT GN 3544886C1
B5
H86SBA
16
LT BL 3544886C1
D1
H86F
18
LT GN 3544886C1
B6
H86-GSA
16
3544886C1
D2
H86R
18
LT GN 3544886C1
B7
H75F
18
LT GN 3544886C1
D3
H86-GHW
18
LT GN 3544880C1
B7
H75F
18
LT GN 3544886C1
D4
H77NE
18
LT GN 3544880C1
B8
H75-GA
18
LT GN 3544886C1
D4
H77CR1
18
LT GN 3544880C1
B8
H75-GA
18
3544886C1
D5
H77NF
18
LT GN 3544880C1
B9
H75AB
18
LT GN 3544886C1
D5
H77CS1
18
LT GN 3544880C1
B9
H75R
18
LT GN 3544886C1
D6
H86(-)
18
GN
3544880C1
B10
H75AA
18
LT GN 3544886C1
D7
H86(+)
18
YL
3544886C1
B10
H75H
18
LT GN 3544886C1
D8
H86AE
18
B11
H75J
18
LT GN 3544886C1
B11
H75J
18
LT GN 3544886C1
B12
H75K
18
LT GN 3544886C1
3 2 1 D
C
GY
WH
WH
UPPER BUNK READING LIGHT (5131) (LOCATED IN LEFT SIDE WALL OF SLEEPER)
A
A
B
B
DATE
-
CAV
CIR
GAUGE COLOR
A
H63U
18
B
H63-GU
18
CONNECTOR 1661196C1 CIR
DKBL
1661208C1
A
H63-GK
18
WH
1661208C1
WH
1661208C1
B
H63K
18
DKBL
1661208C1
REV
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
516
LT GN 3544886C1
CAV
CHANGE
Figure 516
-
TERMINAL
TITLE WAS CIRCUIT
DIAGRAM, PROSTAR.
-
SKY RISE CABINET LIGHT (5134) (LOCATED IN RIGHT SIDE OF SLEEPER)
CONNECTOR 1669972C1
CHK
3544886C1
C4
CONNECTOR 3612512C1 BODY LOCK 3553652C1
-
GY
3544880C1
4
A
B
DK BL 3544886C1
18
5
5
18
18
7
6 6
18
H104AC
H62A
6
7
H9RC
C2
H62AS
9 9 8 8
TERMINAL
LT GN 3544886C1
C1
H63ZVR
D
6
GAUGE COLOR
3544880C1
A5
A
7
WH
TERMINAL
A4
C
12 12 11 11 10 10
GAUGE COLOR
74016A
GAUGE COLOR
TERMINAL
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
01NOV11
PART NO.
AE08058107
Connector Body Composite (5130), (5131), (5134)
SHEET
79A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.137. CONNECTOR BODY COMPOSITE (5134), (5134F), (5135), P. 80 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
SLPR CNTRL/MAIN SLPR CONNECTOR (5134) B
C
A
D
1 1
1 2
1
2 2 3 3
2
3
4 4 5 5
3
4
6 6
4 B5
-
-
-
-
5
7 7 8 8
5
B6
-
-
-
-
6
9 9
6
B7
H75F
10 10 11 11
7
B8
H75-GA
B9
H75R
18 LT GN 3544884C1
B10
H75H
18 LT GN 3544884C1
B11
H75J
18 LT GN 3544884C1
B12
H75K
18 LT GN 3544884C1
C1
-
C2
H104AC
7 8
8
1212
A
B
D
C
CONNECTOR 3825188C1
18 LT GN 3544884C1 18
WH
-
-
-
18 DK BL 3544884C1
CAV
CIR
C3
H104ADA 18 DK BL 3544884C1
A1
H63
18
DK BL 3544884C1
C4
H104ABB 18 DK BL 3544884C1
A2
H63D
18
DK BL 3544884C1
C5
H104-GB 18 DK BL 3544884C1
A3
H11-GA
18
A4
H62AS
A4 A4
GAUGE COLOR
TERMINAL
3544876C1
C6
-
18
DK BL 3544876C1
C7
H75L
18 LT GN 3544884C1
H62AS
18
DK BL 3544876C1
C8
H75M
18 LT GN 3544884C1
H62AS
18
DK BL 3544876C1
C9
H75N
18 LT GN 3544884C1
A4
H62AS
18
DK BL 3544876C1
C10
H77NH
18 LT GN 3544884C1
A5
H63VZR
18
3544876C1
C11
H77NA
18 LT GN 3544884C1
A6
H63C
18
DK BL 3544876C1
C12
H77NC
18 LT GN 3544884C1
A7
H63B
18
DK BL 3544884C1
D1
-
-
-
-
A8
H63-GA
18
DK BL 3544884C1
D2
-
-
-
-
B1
H75AG
18
LT GN 3544884C1
D3
-
-
-
-
B2
H75AF
18
LT GN 3544884C1
D4
H77NE
18 LT GN 3544876C1
B3
H75AR
18
LT GN 3544884C1
D4
H77NE
18 LT GN 3544876C1
B3
H75AR
18
LT GN 3544884C1
D5
H77NF
18 LT GN 3544876C1
B3
H75AR
18
LT GN 3544884C1
D5
H77NF
18 LT GN 3544876C1
B4
H75-GAS
18
LT GN 3544884C1
D6
-
-
-
-
B4
H75-GAS
18
LT GN 3544884C1
D7
-
-
-
-
B4
H75-GAS
18
LT GN 3544884C1
D8
-
-
-
-
WH
GY
-
-
4
C
2
B A
DATE
0488 20MAY14
3 1
CONNECTOR 3825188C1
CONNECTOR 1661891C1 CAV
CIR
TERMINAL
CAV
CIR
A
H65CB
16
OR
1661262C1
1
H63UA
18
B
H65-GH
16
WH
1661262C1
2
H63-GUA
18
C
-
-
-
-
3
H86BBB
18
LT GN 3825382C1
4
H86CBA
18
LT GN 3825382C1
CHANGE
GAUGE COLOR
-
LOWER CABINET (5135) (W/ LONESTAR)
BEACON LIGHT LEFT SIDE (5134F) (W/ LONESTAR) (LOCATED IN UPPER LEFT SIDE OF SLEEPER)
CHK
3544884C1
REV
ADDED BODY LOCK TO R/DD
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
5134F.
61802Y
Figure 517
GAUGE COLOR
TERMINAL
DK BL 3825382C1 WH
3825382C1
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
SHEET
080
Connector Body Composite (5134), (5134F), (5135)
517
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.138. CONNECTOR BODY COMPOSITE (5135F), (5136), (5200), (5202), (5205), P. 81 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
BEACON LIGHT RIGHT SIDE (5135F) (LOCATED IN UPPER RIGHT SIDE OF SLEEPER)
TEMPERATURE CONTROL (5202) (LOCATED IN SLEEPER CONTROL PANEL)
C
C
B
B A
A
CONNECTOR 3599251C1 BODY LOCK 3599255C1
CONNECTOR 1661891C1 BODY LOCK 1661892C1 CIR
GAUGE COLOR
CAV
CIR
TERMINAL
A
H77TVT
GAUGE COLOR 18
LTGN
3534164C1
TERMINAL
A
H65CA
16
OR
1661262C1
B
H77TT
18
LTGN
3534164C1
B
H65-GJ
16
WH
1661262C1
C
H77TZT
18
LTGN
3534164C1
C
-
-
-
-
AUX HVAC BERGSTROM NO IDLE CONTROLLER (5205)
B 14
13
15
2 A
3
12
4
9
11
7
10
8
6 5
7
8
9
5
6 10
4
11
12
2
3 13
A
2 1
(LOCATED UNDER BUNKRIGHT SIDE)
14
15
1
B
LOWER CABINET (5136) (W/ LONESTAR)
1
CAV
3544870C1 3544871C1 BODY LOCK CAV
CIR
A1
-
-
-
-
A2
H75-GA
18
LTGN
3544884C1
A3
H75AJA
18
LTGN
3544884C1
A4
H75X
18
LTGN
3544884C1
A5
H5SA(+)
18
YL
3544884C1
A6
H5SA(-)
18
LTGN
3544884C1
A7
H14HA
12
RD
3544877C1
A8
H14HB
12
RD
3544877C1
A9
H104
12
RD
3544877C1
A10
-
-
-
-
A11
H75F
18
LTGN
3544884C1
A12
H75N
18
LTGN
3544884C1
A13
-
-
-
-
A14
H77NH
18
LTGN
3544884C1
A15
H77ND
18
LTGN
3544884C1
B1
H75AB
18
LTGN
3544884C1
B2
H75AA
18
LTGN
3544884C1
B3
H75J
18
LTGN
3544884C1
B4
H75K
18
LTGN
3544884C1
B5
H75L
18
LTGN
3544884C1
B6
H75M
18
LTGN
3544884C1
B7
H75-GBA
12
WH
3544877C1
B8
H75-GBB
12
WH
3544877C1
SEAL/SLEEVE
B9
H104-G
12
WH
3544877C1
3733609C1
B10
-
-
-
-
-
-
-
-
CONNECTOR 3825182C91
CAV
CIR
1
H63K
GAUGE COLOR 18
2
H63-GK
18
TERMINAL
DK BL 3593251C1 WH
3593251C1
COOLANT FLOW VALVE (5200)
1
4
3
2
CONNECTOR 3714731C1
CAVITY 1
CHK
CIRC
GAUGE COLOR
K95AB
20
TN
TERMINAL 3601686C1
TERMINAL
2
PLUG
-
-
-
-
B11
3
PLUG
-
-
-
-
B12
H77NF
18
LTGN
3544884C1
4
K95AB
20
TN
3601686C1
3733609C1
B13
H77NE
18
LTGN
3544884C1
B14
H75HG
18
LTGN
3544884C1
B15
H75HF
18
LTGN
3544884C1
DATE
0488 20MAY14
CHANGE
REV
ADDED BODY LOCK TO R/DF
REFERENCE
92447S
DRAWN
Figure 518
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
5135F.
518
GAUGE COLOR
91662T
DATE
24DEC12
PART NO.
AE08058107
SHEET
081
Connector Body Composite (5135F), (5136), (5200), (5202), (5205)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.139. CONNECTOR BODY COMPOSITE (5210), (5212), (5213), P. 81A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
SLEEPER HVAC BLEND DOOR (5212) (LOCATED UNDER BUNK - RIGHT SIDE)
AUX HEATER CONTROLLER SLEEPER HVAC CONTROLLER (5210) (LOCATED UNDER BUNK - RIGHT SIDE)
10 9 8 7 6 5
32
17
CONNECTOR 3522071C1
1
CAV
CIR
5
H77TMA
18
LTGN
3522073C1
6
H77TMB
18
LTGN
3522073C1
7
H77TFB
18
LTGN
3522073C1
8
-
-
-
-
9
H77TF
18
LTGN
3522073C1
10
H77TFA
18
LTGN
3522073C1
16
CONNECTOR 3548957C91
CHK
CIR
1
PLUG
-
-
3517247C1
2
PLUG
-
-
3517247C1
3
H75V
18
LTGN
3517243C1
4
H75-GBB
18
LTGN
3517243C1
4
H75-GB
18
WH
3517243C1
5
H75CB
18
LTGN
3517243C1
6
PLUG
-
-
3517247C1
7
H77TFA
18
LTGN
3517243C1
8
H77TF
18
LTGN
3517243C1
9
H77TFB
18
LTGN
3517243C1
10
H77TMB
18
LTGN
3517243C1
11
H77TMA
18
LTGN
3517243C1
12
H77TSB
20
LTGN
3533507C1
13
H77TSA
20
LTGN
3533507C1
14
PLUG
-
-
3517247C1
15
H5SA(+)
18
YL
3517243C1
16
H5SA(-)
18
GN
3517243C1
17
H62AH
18
DKBL
3517243C1
18
H77TV
18
LTGN
3517243C1
19
H77TZ
18
LTGN
3517243C1
20
PLUG
-
-
3517247C1
21
H77TT
18
LTGN
3517243C1
22
PLUG
-
-
3517247C1
23
H77TB
18
LTGN
3517243C1
24
H75F
18
LTGN
3517243C1
25
H75-GA
18
WH
3517243C1
26
H75R
18
LTGN
3517243C1
27
H75H
18
LTGN
3517243C1
28
H75J
18
LTGN
3517243C1
29
H75K
18
LTGN
3517243C1
30
H75L
18
LTGN
3517243C1
31
H75M
18
LTGN
3517243C1
32
H75N
18
LTGN
3517243C1
DATE
0488 20MAY14
GAUGE COLOR
CHANGE
TERMINAL
REV
CIRC H77TSB WAS H77TSCC
REFERENCE
92447S
SLEEPER HVAC TEMP SENSOR (5213) (LOCATED UNDER BUNK - RIGHT SIDE)
CONNECTOR 3602659C1
DRAWN
300344 RELEASE NO.
74016A
Figure 519
TERMINAL
1 2
CAV
GAUGE COLOR
CAV
CIR
1
H77TSA
GAUGE COLOR 20
LTGN
3602660C1
TERMINAL
2
H77TSC
20
LTGN
3602660C1
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
01APR11
PART NO.
AE08058107
SHEET
81A
Connector Body Composite (5210), (5212), (5213)
519
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.140. CONNECTOR BODY COMPOSITE (5214), (5215), (5216), (5217), (5218), (5219), P. 82 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
AUX HEATER LPM (5214) (LOCATED UNDER BUNK - RIGHT SIDE)
4
6 5
1
CIR
GAUGE COLOR
TERMINAL
1
-
-
-
-
2
-
-
-
-
3
-
-
-
-
4
H75CB
18
LTGN
3544884C1
5
H11-GSM
12
WH
3605694C1
6
H75C
12
LTGN
3605694C1
1
12
CAV
2
CIR
H77-TSD H77-TSE
GAUGE COLOR 20 20
LTGN LTGN
CAV
CIR
1
H75TN
18
LTGN
3517243C1
2
H75AF
18
LTGN
3517243C1
3
PLUG
-
-
3518314C1
TERMINAL
4
PLUG
-
-
3518314C1
3602660C1
5
PLUG
-
-
3518314C1
3602660C1
6
H75TM
18
LTGN
3517243C1
7
H75L
18
LTGN
3517243C1
8
PLUG
-
-
3518314C1
9
H77NH
18
LTGN
3517243C1
10
H75TL
18
LTGN
3517243C1
11
H77NR
18
LTGN
3517243C1
12
H75AG
18
LTGN
3517243C1
13
PLUG
-
-
3518314C1
14
H75M
18
LTGN
3517243C1
15
H75J
18
LTGN
3517243C1
16
H75K
18
LTGN
3517243C1
17
H77NE
18
LTGN
3517243C1
18
H77NS
18
LTGN
3517243C1
19* H75AH
18
LTGN
3517243C1
19# H77ND
18
LTGN
3517243C1
CONNECTOR 3602659C1 AUX HVAC - BEHR NO IDLE CONTROLLER 1 (5216) (LOCATED UNDER BUNK - RIGHT SIDE)
13
24
12 1 CONNECTOR 3664416C91
CHK
CAV
CIR
TERMINAL
1
H75AA
18
LTGN
3517243C1
2
H75AB
18
LTGN
3517243C1
3
PLUG
-
-
3518314C1
4
H75-GB
18
LTGN
3517243C1
5
H75CB
18
LTGN
3517243C1
6
H75V
18
LTGN
3517243C1
7
H77TFA
18
LTGN
3517243C1
8
H77TF
18
LTGN
3517243C1
9
H77TFB
18
LTGN
3517243C1
10
H77TMB
18
LTGN
3517243C1
11
H77TMA
18
LTGN
3517243C1
12
H77NJ
18
LTGN
3518314C1
13
H77TSA
20
LTGN
3533507C1
14
PLUG
-
-
3518314C1
18
YL
3517243C1
H5SA(-)
18
GN
3517243C1
17
H62AH
18
DKBL
3517243C1
18
H77TSB
18
LTGN
3517243C1
19
H77TSD
20
LTGN
3533507C1
20
H75AD
20
LTGN
3533507C1
A
21
H75-GA
18
LTGN
3517243C1
B
22
H75N
18
LTGN
3517243C1
23
H75F
18
LTGN
3517243C1
C
24
H75AE
18
LTGN
3517243C1
0488 02FEB15 UPDATED DESCRIPTION
C
Figure 520
520
LTGN
3517243C1
21
PLUG
-
-
3518314C1
22
H75AJ
18
LTGN
3517243C1
23
H77NF
18
LTGN
3517243C1
24
PLUG
-
-
3518314C1
CAV
CIR
1
H75AD
GAUGE COLOR 20
LTGN
3602660C1
TERMINAL
2
H75AC
20
LTGN
3602660C1
CHS MODULE (5219) (LOCATED UNDER BUNK - RIGHT SIDE)
CAV
CIR
A
H75-GAK
GAUGE COLOR 16
LTGN
1661209C1
TERMINAL
B
H75AL
16
LTGN
1661209C1
C
H75AJ
18
LTGN
1661208C1
CONNECTOR 1661198C1
REFERENCE
92948F
DRAWN
300422 RELEASE NO.
FOR R/D 5216 AND 5217.
18
CONNECTOR 3602659C1
H5SA(+)
REV
H75X
AUX HEATER IN TAKE SENSOR (5218) (LOCATED UNDER BUNK - RIGHT SIDE)
16
CHANGE
TERMINAL
* W/ NO IDLE HEAT ONLY # W/ NO IDLE HVAC
15
DATE
GAUGE COLOR
20
1 2
GAUGE COLOR
12
CONNECTOR 3664417C91
AUX HTR EVAP SENSOR (5215) LOCATED UNDERBUNK-RIGHT SIDE)
1
24
13 CONNECTOR 3627940C1
3 2 CAV
AUX HVAC - BEHR NO IDLE CONTROLLER 2 (5217) (LOCATED UNDER BUNK - RIGHT SIDE)
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
SHEET
082
Connector Body Composite (5214), (5215), (5216), (5217), (5218), (5219)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.141. CONNECTOR BODY COMPOSITE (5220), (5222), (5230), P. 83 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
NO IDLE ENGINE HEAT (5220) (LOCATED IN SLEEPER CONTROL PANEL)
CONNECTOR 1667529C1 BODY LOCK 1667530C1
C D
D C
B A
A B
GAUGE COLOR
CONNECTOR 1667305C1 BODY LOCK 1661263C1
CAV
CIR
A
H75AG
18
LTGN
1661262C1
TERMINAL
A&
H75HS1
18
LTGN
1661262C1
CAV
CIR
B
H75AF
18
LTGN
1661262C1
A
H75AG
18
LTGN
1661261C1
B&
H75HR1
18
LTGN
1661262C1
B
H75AF
18
LTGN
1661261C1
C
H75AR
18
LTGN
1661262C1
C
H75AR
18
LTGN
1661261C1
D
H75-GAS
18
LTGN
1661262C1 & W/ AUTO START/ATOP
D
H75-GAS
18
LTGN
1661261C1
NO IDLE ENGINE HEAT (5222) (LOCATED IN SLEEPER CONTROL PANEL)
10
8
3
6
2B
5B
1
4
9
7
TERMINAL
SKY RISE BUNK FAN (5222)
CAV
CIR
1
-
-
-
-
2B
H75AF
18
LTGN
1661224C1
3*
H75AT
18
LTGN
1661224C1
3*
H75HB
18
LTGN
1661224C1
4
-
-
-
-
5B
GAUGE COLOR
GAUGE COLOR
-
-
TERMINAL
-
A B
-
6
-
-
-
-
7*
H75AT
18
LTGN
3541250C1
7*
H75AR
18
LTGN
3541250C1
8*
H62AA
18
DKBL
1661224C1
8*
H62J
18
DKBL
1661224C1
9
H75AG
18
LTGN
1661224C1
18
LTGN
1661224C1
18
LTGN
3541250C1
CONNECTOR 3520850C1 10* H75-GAS 10* H75HA
CONNECTOR 0969541R1
CAV
CIR
A
H76
GAUGE COLOR 18
BK
0879630R1
TERMINAL
B
H76-G
18
WH
0879630R1
* MUTUALLY EXCLUSIVE
NO IDLE CONTROLS (5230) (LOCATED IN SLEEPER CONTROL PANEL)
F
A
E B
E
B
F A
D
C
D C
CONNECTOR 1661200C1
CHK
CIR
A
H77NE
18
LTGN
1661208C1
A&
H77CR1
18
LTGN
1661208C1
A*
H75WC
18
LTGN
1661208C1
B
H77NF
18
LTGN
1661208C1
B&
H77CS1
18
LTGN
1661208C1
B*
H75WD
18
LTGN
1661208C1
C
H77NH
18
LTGN
1661208C1
C%
H77WE
18
LTGN
1661208C1
D
H75WF
18
LTGN
1661208C1
E
H77NA
18
LTGN
1661208C1
E&
H75WJ
18
WH
1661208C1
E#
H77NY
18
LTGN
1661208C1
F
H77NC
18
LTGN
1661208C1
F&
H75WJ
18
WH
1661208C1
DATE
0486 30DEC11
GAUGE COLOR
CONNECTOR 1661201C1
CAV
TERMINAL
CHANGE
REV
TITLE WAS CIRCUIT
B
Figure 521
CIR
GAUGE COLOR
TERMINAL
A
H77NE
18
LTGN
16611212C1
A%
H75WC
18
LTGN
16611212C1
B
H77NF
18
LTGN
16611212C1
B%
H75WD
18
LTGN
16611212C1
C
H77NH
18
LTGN
16611212C1
C%
H75WE
18
LTGN
16611212C1
D
H75WF
18
LTGN
16611212C1
E
H77NA
18
LTGN
16611212C1
E&
H75WH
18
LTGN
1661200C1
E*
H75WJ
18
LTGN
1661200C1
F
H77NC
18
LTGN
16611212C1
F&
H75WJ
18
LTGN
1661200C1
& W/ AUTO START/STOP % W/ NO IDLE ESPAR HEATER * W/ NO IDLE WEBASTO HEATER # W/ NO IDLE HEAT & HVAC REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
CAV
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
083
Connector Body Composite (5220), (5222), (5230)
521
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.142. CONNECTOR BODY COMPOSITE (5232), (5233), (5234), P. 84 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
NO IDLE EXTERNAL MODULE (5232) (LOCATED UNDER BUNK-RIGHT SIDE)
A B C D
CAV
CIR
A
H77NP
H G F E
GAUGE COLOR LTGN
16
TERMINAL 1661209C1
B
-
-
-
-
C
H77NR
18
LTGN
1661208C1
D
H77NS
18
LTGN
1661208C1
E
H77NU
18
LTGN
1661208C1
F
-
-
-
-
G
-
-
-
-
H
H77NV
16
LTGN
1661209C1
CONNECTOR 2005835C1 BODY LOCK 2006503C1
NO IDLE COOL (5233) (LOCATED IN SLEEPER CONTROL PANEL)
10
8
3
6
2B
5B
CAV
CIR
1
-
-
-
-
2B
H77NE
18
LTGN
1661224C1
3
-
-
-
-
4
-
-
-
-
5B
-
-
-
-
6
-
-
-
H75AT
18
LTGN
H75HB
18
LTGN
H62AA
18
DKBL
H62AB
18
DKBL
H77NF
18
LTGN
H75HA
18
LTGN
H75HC
18
LTGN
7%
1
4
9
7
8% 9
10% CONNECTOR 3520850C1
8
3
6
2B
5B
1
4
9
7
* MUTUALLY EXCLUSIVE & W/AUTO START/STOP
CONNECTOR 3520850C1
CHK
DATE
0486 30DEC11
CHANGE
REV
TITLE WAS CIRCUIT
C
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
Figure 522
522
TERMINAL
3541250C1
3541250C1 1661224C1 3541250C1
% CRIMPED TOGETHER
NO IDLE APU (5234)
10
GAUGE COLOR
61802Y
CAV
CIR
1
H77NH
GAUGE COLOR 18
LTGN
1661224C1
TERMINAL
2B
H77NA
18
LTGN
1661224C1
2B& H62AW
18
DKBL
3541250C1
H62AT
18
DKBL
3541250C1
3
H62AY
18
DKBL
1661224C1
4*
H62AX
18
DKBL
3541250C1
4*
H75WJ
18
LTGN
3541250C1
5B
H75WH
18
LTGN
1661224C1
6
-
-
-
-
7
H77NC
18
LTGN
1661224C1
7&
H62AY
18
DKBL
1661224C1
8
H62AB
18
DKBL
1661224C1
8&
H62AW
18
DKBL
3541250C1
9
-
-
-
-
10
H75HC
18
LTGN
1661224C1
10& H62AX
18
DKBL
3541250C1
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
Connector Body Composite (5232), (5233), (5234)
SHEET
084
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.143. CONNECTOR BODY COMPOSITE (5235), (5236), (5237), (5238), P. 84A ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
NO IDLE WEBASTO THERMOSTAT (5235) (PART OF SLEEPER CONTROL PANEL HARNESS)
AB D C
1667529C1 CONN 1667530C1 LOCK
NO IDLE WEBASTO HEATER (5236)
E D C B A
CAV
CIR
A
H75WF
18
LTGN
1661262C1
B
H75WE
GAUGE COLOR
18
LTGN
1661262C1
TERMINAL
C
H75WC
18
LTGN
1661262C1
D
H75WD
18
LTGN
1661262C1
(PART OF MAIN SLEEPER HARNESS)
F
G H J K
3540613C1 CONN 3540615C1 LOCK
NO IDLE ESPAR THERMOSTAT (5237)
CAV
CIR
A
H75WA
GAUGE COLOR 18
RD
1661262C1
TERMINAL
B
H75WG
18
WH
1661262C1
C
H75WB
18
RD
1661262C1
D
H75WP
18
LTGN
1661262C1
E
H75WC
18
LTGN
1661262C1
F
H75WDA
18
LTGN
1661262C1
G
H75WE
18
LTGN
1661262C1
H
H75WF
18
LTGN
1661262C1
K
-
-
-
-
(PART OF SLEEPER CONTROL PANEL HARNESS)
CAV CIRCUIT GAUGE COLOR
D C
H75WC
18
LTGN
1661208C1
E B
B
H75WD
18
LTGN
1661208C1
F A
C
H75WE
18
LTGN
1661208C1
D
H75WF
18
LTGN
1661208C1
E
H75WJ
18
LTGN
1661208C1
F
-
-
-
-
1661200C1
(PART OF MAIN SLEEPER HARNESS)
NO IDLE ESPAR HEATER (5238)
CAV CIRCUIT GAUGE COLOR
H G F E
A B C D
3515763C1 CONN 3515765C1 LOCK
CHK
CHANGE
DATE
0486 30DEC11
TITLE WAS CIRCUIT
REV
B
Figure 523
TERMINAL
A
H75WA
18
RD
1661262C1
B
H75WG
18
WH
1661262C1
C
H75WB
18
RD
1661262C1
D
H75WP
18
LTGN
1661262C1
E
H75WC
18
LTGN
1661262C1
F
H75WDA
18
LTGN
1661262C1
G
H75WE
18
LTGN
1661262C1
H
H75WF
18
LTGN
1661262C1
REFERENCE
82357E
DRAWN
300344 RELEASE NO.
DIAGRAM, PROSTAR.
TERMINAL
A
74016A
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
20APR11
PART NO.
SHEET
AE08058107
84A
Connector Body Composite (5235), (5236), (5237), (5238)
523
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.144. CONNECTOR BODY COMPOSITE (5300), (5303), (5312), (5313), P. 85 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
BACK PANEL (5300) (LOCATED ON LEFT REAR CORNER OF SLEEPER) D
C
F
A
E
B
B
F
A
E CONNECTOR 2031872C1 BODY LOCK 2031874C1 D
CONNECTOR 2031871C1 BODY LOCK 2031873C1 CAV
CIR
GAUGE COLOR
TERMINAL
A B C D E
V65
16
OR
1661262C1
F
V65-G
16
WH
1661262C1
C
CAV
CIR
GAUGE COLOR
A*
H86BBP
18
LTGN
1661261C1
TERMINAL
A*
H86BB
18
LTGN
1661261C1
B*
H86CBP
18
LTGN
1661261C1
B*
H86CB
18
LTGN
1661261C1
C*
H86DBP
18
LTGN
1661261C1
C*
H86DB
18
LTGN
1661261C1
D*
H86EBP
18
LTGN
1661261C1
D*
H86EB
18
LTGN
1661261C1
E
H65
16
OR
1661261C1
F
H65-G
16
WH
1661261C1
* MUTUALLY EXCLUSIVE
AMPLIFIER CONNECTOR A (5313) (LOCATED UNDER BUNK LEFT SIDE)
REMOTE RADIO (5303) (LOCATED IN SLEEPER CONTROL PANEL)
14
26
3 2 1 6 5 4 CONNECTOR 3815785C1 BODY LOCK 3815993C1 GAUGE COLOR
13
CAV
CIR
1
H86F
18
LTGN
1661261C1
TERMINAL
2
H86R
18
LTGN
1661261C1
3
H86-GHW
18
LTGN
1661261C1
4
H86(+)
18
YL
1661261C1
5
H86(-)
18
GN
1661261C1
6
H86AE
18
LTGN
1661261C1
CAV CIRCUIT GA COLOR
9
8
1
CHK
GAUGE COLOR
H86DBA
18
LTGN
3577373C1
2
H86BBA
18
LTGN
3577373C1
3
H86AR
18
LTGN
3577376C1
4
H86AT
18
LTGN
3577376C1
5
-
-
-
-
6
H86AB
18
LTGN
3577376C1
7
H86DB
18
LTGN
3577376C1
8
H86BB
18
LTGN
3577376C1
TERMINAL
9
H86K
18
LTGN
3577376C1
CAV
CIR
1
H86AH
18
LTGN
3577376C1
10
H86H
18
LTGN
3577376C1
2
H86AK
18
LTGN
3577376C1
11
H86APX
18
LTGN
3577373C1
3
-
-
-
-
12
H86APY
18
LTGN
3577373C1
4
H86AC
18
LTGN
3577376C1
13
H86APZ
18
LTGN
3577373C1
5
H86BBP
18
LTGN
3577376C1
14
H86EBA
18
LTGN
3577375C2
6
H86DBP
18
LTGN
3577376C1
15
H86CBA
18
LTGN
3577373C1
7
-
-
-
-
16
H86AS
18
LTGN
3577376C1
8
-
-
-
-
17
H86AU
18
LTGN
3577376C1
9
H86AJ
18
LTGN
3577376C1
18
-
-
-
-
10
H86AL
18
LTGN
3577376C1
19
-
-
-
-
11
-
-
-
-
20
H86EB
18
LTGN
3577376C1
12 CONNECTOR 3663001C1 13
-
-
-
-
21
H86CB
18
LTGN
3577376C1
H86CBP
18
LTGN
3577376C1
22
H86L
18
LTGN
3577376C1
14
H86EBP
18
LTGN
3577376C1
23
H86J
18
LTGN
3577376C1
15
-
-
-
-
24
H86-GHX 18
LTGN
3577373C1
16
-
-
-
-
25
H86-GHY 18
LTGN
3577373C1
26
H86-GHZ 18
LTGN
3577375C2
DATE
CHANGE
0488 20MAY14
REV
RMVD CIRC V86BB,V86CB,C
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
V86D & V86EB FROM R/D 5300.
Figure 524
524
TERMINAL
1
AMPLIFIER CONNECTOR B (5312) (LOCATED UNDER BUNK LEFT SIDE)
16
1
CONNECTOR 3663000C1 BODY LOCK 1661263C1
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
SHEET
AE08058107
Connector Body Composite (5300), (5303), (5312), (5313)
085
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.145. CONNECTOR BODY COMPOSITE (5314), (5500), (5501), (5502), (5510), P. 86 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
SUBWOOFER CONN (5314) (LOCATED UNDER BUNK LEFT SIDE)
D
C
E
B
F
A
REFRIGERATOR (5500) (LOCATED ON RIGHT SIDE, BACK OF PASSENGER SEAT)
B A
CONNECTOR 1661200C1 CAV CIRCUIT GAUGE COLOR
CONNECTOR 0872291R1
TERMINAL
A
H86DBB
18
LTGN
1661208C1
B
H86DBC
18
LTGN
1661208C1
C
-
-
-
-
D
-
-
-
-
E
H86EBC
18
LTGN
1661208C1
F
H86EBB
18
LTGN
1661208C1
CAV
CIR
A*
H86-GK
GAUGE COLOR 18
A#
H12-GK
B*
H86AG
B#
H12CF
TERMINAL
WH
0879630R1
18
WH
0879630R1
18
LTGN
0879630R1
14
LTBL
0188396R1
* W/ REFRIGERATOR FEED # W/ REFRIGERATOR PWR CONTROL FEED
REFRIGERATOR FEED (5501) (LOCATED ON RIGHT SIDE, BACK OF PASSENGER SEAT)
AFTERTREATMENT 30A FUSE (5501) (LOCATED DRIVER SIDE OF THE ENGINE VALVE COVER NEAR CYLINDER 2 AREA)
B A
B
A
CONNECTOR 0872291R1 GAUGE COLOR
CONNECTOR 3512967C1
CAV
CIR
TERMINAL
A
H86-GK
18
WH
0872291R1
CAV
CIR
B
H86AG
18
LTGN
0872291R1
A
K14C
12
RD
3679001C1
B
K14B
10
RD
3679001C1
REFRIGERATOR (5502) (LOCATED ON RIGHT SIDE BACK OF PASSENGER SEAT)
GAUGE COLOR
TERMINAL
PEOPLENET J1939 (5510) (LOCATED UNDER BUNK (SLEEPER))
(W/ LONESTAR)
A
B
B C
A CONNECTOR 1667740C1 BODY LOCK 1667771C1
CONNECTOR 0872291R1 CAV CIR
CHK
GAUGE COLOR TERMINAL
A
H86-GK 18
WH
B
H86AG
LT GN 0879630R1
18
DATE
CHANGE
0488 02FEB15 ADDED R/D 5501.
REV
E
REFERENCE
92948F
DRAWN
300422 RELEASE NO.
61802Y
Figure 525
CAV
CIR
A
H5U(+)
0879630R1
GAUGE COLOR 18
YL
TERMINAL 1667742C1
B
-
-
-
-
C
H5U(-)
18
GN
1667742C1
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
086
Connector Body Composite (5314), (5500), (5501), (5502), (5510)
525
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.146. CONNECTOR BODY COMPOSITE (5530), (5600), (5601M), (5602M), (5602F), (5603M), P. 86A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
PEOPLENET 6WAY (5530) (LOCATED UNDER BUNK SLEEPER) CAV CIRCUIT GAUGE COLOR
TERMINAL
F
A
A
-
-
-
E
B
B
-
-
-
-
D
C
C
H14ED
18
RD
1661875C1
D
H11-GMB
18
WH
1661875C1
E
H13EE
18
PK
1661875C1
F
-
-
-
-
CONNECTOR 2011340C1 BODY LOCK 2011364C1
-
TV / DVD AUDIO (5601M) (LOCATED IN RIGHT SIDE OF SLEEPER)
12V POWER SOURCE (5600) (LOCATED IN RIGHT SIDE OF SLEEPER)
A B C
B A
CONNECTOR 1661889C1 BODY LOCK 1661890C1
CONNECTOR 0872291R1 CAV
CIR
TERMINAL
CAV
CIR
A
H86-GSB
16
WH
0188396R1
A
H86RSIG
18
LTGN
1661261C1
B
H86SBB
18
LTGN
0879630R1
B
H86-GSG
18
LTGN
1661261C1
C
H86LSIG
18
LTGN
1661261C1
GAUGE COLOR
TV/DVD AUDIO (5602M) (LOCATED IN CAB)
GAUGE COLOR
TERMINAL
TV / DVD AUDIO (5602F) (LOCATED IN RIGHT SIDE OF SLEEPER)
A B C
C B A
CONNECTOR 1661889C1 BODY LOCK 1661890C1 GAUGE COLOR
CONNECTOR 1661891C1 BODY LOCK 1661890C1
CAV
CIR
A
A86RSIG
18
LT GN 1661261C1
TERMINAL
B
A86-GSG
18
LT GN 1661261C1
C
A86LSIG
18
LT GN 1661261C1
CAV
CIR
A
H86RSIG
GAUGE COLOR 18
LTGN
1661262C1
TERMINAL
B
H86-GSG
18
LTGN
1661262C1
C
H86LSIG
18
LTGN
1661262C1
TV / DVD AUDIO (5603M) (LOCATED IN RIGHT SIDE OF SLEEPER)
A B C CONNECTOR 1661889C1
CHK
CAV
CIR
A
H86RSIG
18
LTGN
1661261C1
B
H86-GSG
18
LTGN
1661261C1
C
H86LSIG
18
LTGN
1661261C1
DATE
GAUGE COLOR
CHANGE
0488 02FEB15 INITIAL RELEASE.
TERMINAL
REV
A
REFERENCE
92948F
DRAWN
300422 RELEASE NO.
61802Y
Figure 526
526
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
86A
Connector Body Composite (5530), (5600), (5601M), (5602M), (5602F), (5603M)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.147. CONNECTOR BODY COMPOSITE (5700), (5701), (5702), (5754), P. 87 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
8
10
REMOTE START / STOP SWITCH (5700) (LOCATED IN SLEEPER CONTROL PANEL)
3
6
2B
5B
1
4
9
7
REMOTE ENG START / STOP (5701) (LOCATED IN SLEEPER CONTROL PANEL)
D C E
B
CONNECTOR 3520850C1 CAV
CIR
GAUGE COLOR
F A
TERMINAL
1
-
-
-
-
2B
H104ABB
18
DKBL
1661224C1
3
H104-GB
18
DKBL
1661224C1
CAV
CIR
4
-
-
-
-
A
H9RC
18
GY
1661208C1
5B
H104AC
18
DKBL
1661224C1
A&
H104BR
18
DKBL
1661208C1
18
WH
1661224C1
B
H104AC
18
DKBL
1661208C1
5B& H75HD-G
CONNECTOR 1661200C1 GAUGE COLOR
TERMINAL
6
H9RC
18
GY
1661224C1
B&
H75HC-G
18
WH
1661208C1
6&
H104BR
18
DKBL
1661224C1
C
H104ADA
18
DKBL
1661208C1
7
H104ADA
18
DKBL
1661224C1
D
H104ABB
18
DKBL
1661208C1
8
H62AB
18
DKBL
1661224C1
E
H104-GB
18
DKBL
1661208C1
9
-
-
-
-
F
-
-
-
-
10
H75HD-G
18
WH
3541250C1
10& H75HC-G
18
WH
3541250C1
& W/ AUTO START / STOP
& W/ AUTO START/STOP
REMOTE ENG START / STOP (5701) (W/ LONESTAR) (LOCATED IN SLEEPER CONTROL PANEL) DIODE CONN (5702) (LOCATED REAR FACE OF THE LEFT FRONT BUNK COVER PLATE)
D C E
B
F A CONNECTOR 1661201C1 CAV
CIR
GAUGE COLOR
B
TERMINAL
A
H9RC
18
GY
1661212C1
B
H104AC
18
DKBL
1661212C1
C
H104ADA
18
DKBL
1661212C1
D
H104ABB
18
DKBL
1661212C1
E
H104-GB
18
DKBL
1661212C1
F
-
-
-
-
A
CONNECTOR 0872291R1
TRI-PAC (5754) (W/ LONESTAR) (LOCATED LEFT SIDE,BACK OF DRIVER DOOR)
CAV
CIR
A
H104AHA
GAUGE COLOR 18
DKBL
0879630R1
B
H104ABA
18
DKBL
0879630R1
TRI-PAC (5754) (LOCATED LEFT SIDE,BACK OF DRIVER DOOR)
B
A
A
B
CONNECTOR 1661197C1 BODY LOCK 3536825C1
CONNECTOR 1661196C1 CAV CIR
CHK
GAUGE COLOR TERMINAL
A
H14TRI 16
RD
B
H77SBY 16
LT GN 1661209C1
DATE
1661209C1
CHANGE
0488 20MAY14
REVISED AND REDRAWN.
REV
C
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 527
TERMINAL
CAV
CIR
A
A14TRI
GAUGE COLOR 16
RD
1661212C1
TERMINAL
B
A77SBY
16
LTGN
1661212C1
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
SHEET
AE08058107
087
Connector Body Composite (5700), (5701), (5702), (5754)
527
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.148. CONNECTOR BODY COMPOSITE (5757), (5758), (5758F), (5759F), (5760), (5761), (5803), P. 88 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
TRI-PAC RECTIFIER (5757) (LOCATED IN LEFT REAR OF SLEEPER)
B
CAV
CIRC
A
A13TRIB
GAUGE COLOR 16
PK
0188396R1
TERMINAL
B
A13TRIA
16
PK
0188396R1
A CONNECTOR 0872291R1 TRAILER TRACKS (5758) (LOCATED LEFT SIDE, BACK OF DRIVER DOOR)
B
A
A
CONNECTOR 0587568C91
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A*
H94TT
GAUGE COLOR 14
GY
0587575C1
0589391C1
A*
H94TT
14
GY
0587576C1
1652325C1
B
-
-
-
-
-
CONNECTOR 0587567C91
B CAV
CIRC
TERMINAL
SEAL/SLEEVE
A*
H94TT
GAUGE COLOR 14
GY
0587577C1
0589391C1
A*
A94TT
14
GY
0587577C1
1652325C1
B
-
-
-
-
-
* MUTUALLY EXCLUSIVE TRAILER TRACS (5758F) (LOCATED AT END OF FRAME AT REAR EXCEL)
A
TRAILER TRACS (5759F) (LOCATED AT END OF FRAME AT REAR EXCEL
A
B
B CONNECTOR 0587567C91
CAV
CIRC
A
A94TT
14
GY
SEAL/SLEEVE
CAV
CIRC
0587577C1
1652325C1
A
A94TT
FORWARD / CENTER NO IDLE FAN (5760) (LOCATED ON LEFT SIDE OF DASH PANEL)
1
CONNECTOR 0587567C91
TERMINAL
GAUGE COLOR
GAUGE COLOR 14
GY
TERMINAL
SEAL/SLEEVE
0587577C1
1652325C1
NO IDLE RADIATOR FAN (5761) (LOCATED ON FORWARD FRAME RAIL)
2 2
CONNECTOR 1684260C1 BODY LOCK 1684262C1 GAUGE COLOR
1
CONNECTOR 1684261C1 BODY LOCK 1684263C1
CAV
CIRC
TERMINAL
CAV
CIRC
1
M77NX
16
TN
1680206C1
1
M77NX
16
TN
1680205C1
2
M77-G
16
WH
1680206C1
2
M77-G
16
WH
1680205C1
GAUGE COLOR
TERMINAL
QUALCOMM IMCT W/ MVPC KEYBOARD (5803) (W/ LONESTAR)
A
CAV
CIR
A
H13EF
18
BK
1661208C1
B
H11-GMC
18
WH
1661208C1
B
GAUGE COLOR
TERMINAL
CONNECTOR 1669972C1 CHK
DATE
CHANGE
0488 19MAY14
REVISED AND REDRAWN.
REV
D
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 528
528
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
11MAR09
PART NO.
AE08058107
SHEET
088
Connector Body Composite (5757), (5758), (5758F), (5759F), (5760), (5761), (5803)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.149. CONNECTOR BODY COMPOSITE (5803), (5822), (5899), (5899A), (5899B), (5900), (5901), P. 88A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
FORWARD / CENTER HVAC TEMP SENDER / AC REMOTE (5822) (LOCATED ON LEFT SIDE DASH PANEL)
QUALCOMM IMCT W/ MVPC KEYBOARD (5803) (W/ LONESTAR)
4
A CAV CIRC GAUGE COLOR
B CONNECTOR 1669972C1 CAV
CIR
GAUGE COLOR
TERMINAL
1
M41D
18
BK
3613771C1
2
M41E
18
GY
3613771C1
3
M77
18
BK
3613771C1
4
M77A
18
BK
3613771C1
TERMINAL
A
H13EF
18
BK
1661208C1
B
H11-GMC
18
WH
1661208C1
CONNECTOR 3820176C1
1
AMBIENT AIR TEMP. SENDER (5899) (LOCATED AT FRONT OF LEFT FRAME RAIL)
REAR CHASSIS HARNESS (5899A)
A
A
B
B
CONNECTOR 3522068C1 BODY LOCK 1661874C1
CONNECTOR 3582941C1 BODY LOCK 1661874C1
CAV
CIR
SEAL/SLEEVE
CAV
CIR
A
R41D
18
LT GN 1661875C1
1661872C1
A
UM41A
18
LT GN 1667742C1
1661872C1
B
R41E
18
LT GN 1661875C1
1661872C1
B
UM41B
18
LT GN 1667742C1
1661872C1
GAUGE COLOR
TERMINAL
GAUGE COLOR
TERMINAL
SEAL/SLEEVE
QUALCOMM IMCT (5900) (LOCATED UNDER BUNK)
REAR CHASSIS HARNESS (5899B)
A B CONNECTOR 3522068C1 BODY LOCK 1661874C1 CAV
CIR
A
UM41A
GAUGE COLOR 18
LT GN 1661875C1
TERMINAL
SEAL/SLEEVE 1661872C1
B
UM41B
18
LT GN 1661875C1
1661872C1
QUALCOMM PANIC BUTTON (5901) (LOCATED UNDER BUNK) (W/ LONESTAR)
CAV
CIR
A
H11-GSC
F
A
E
B
D
C
GAUGE COLOR
CONNECTOR 2011340C1 BODY LOCK 2011364C1
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
H3BD(+)
18
DKBL
1661875C1
1661872C1
B
H3BD(-)
18
GY
1661875C1
1661872C1
C
H14ED
18
RD
1661875C1
1661872C1
D
H11-GMB
18
WH
1661875C1
1661872C1
E*
H13EH
18
PK
1661875C1
1661872C1
E#
H13EE
18
PK
1661875C1
1661872C1
F
H98F
18
BK
1661875C1
1661872C1
GAUGE COLOR 18
WH
TERMINAL 0587578C1
CONNECTOR 0587565C91
CHK
DATE
CHANGE
0488 20MAY14
REV
ADDED R/D 5899,5899A &C
REFERENCE
92447S
DRAWN
310698 RELEASE NO.
5899B.
Figure 529
75116N
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
20NOV10
PART NO.
AE08058107
SHEET
88A
Connector Body Composite (5803), (5822), (5899), (5899A), (5899B), (5900), (5901)
529
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.150. CONNECTOR BODY COMPOSITE (5902), (5903), P. 88B CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
QUAL COMM TMCT (5902) (LOCATED UNDER BUNK - CENTER SECTION)
F
A
E
B
D
C
CONNECTOR 1661201C1
CAV
CIRC
A
H13EE
GAUGE COLOR 18
PK
1661212C1
TERMINAL
B
H14ED
18
RD
1661212C1
C
H98F
18
BK
1661212C1
D
H11-GMB
18
WH
1661212C1
E
H3BD(+)
18
DKBL
1661212C1
F
H3BD(-)
18
GY
1661212C1
QUALCOMM IMCT W/ MVPC KEY BOARD (5903) (LOCATED IN RIGHT SIDE OF SLEEPER IN TRANSITION AREA)
A B CONNECTOR 1669972C1
CHK
DATE
0488 19MAY14
CAV
CIRC
A
H13EF
18
BK
1661208C1
B
H11-GMC
18
WH
1661208C1
CHANGE
INITIAL RELEASE.
REV
A
GAUGE COLOR
REFERENCE
92447S
TERMINAL
DRAWN
RELEASE NO.
92447S
Figure 530
530
NAME
23120462 CIRCUIT DIAGRAM, PROSTAR,LONESTAR DATE
14MAR14
PART NO.
AE08058107
Connector Body Composite (5902), (5903)
SHEET
88B
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.151. CONNECTOR BODY COMPOSITE (5904), (5904M), (5905), (5905F), P. 89 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
MOTIENT MOBILE MAX POWER (5904 / 5904M) (LOCATED LEFT SIDE, BACK OF DRIVER DOOR)
D C B A
E F G H
H G F E
A B C D
CONNECTOR 2005836C1
GAUGE COLOR
CONNECTOR 2005835C1
CAV
CIR
TERMINAL
CAV
CIR
A
H14EA
18
RD
1661212C1
A
H14EA
18
RD
1661208C1
B
H14EE
18
RD
1661212C1
B
H14EE
18
RD
1661208C1
C
H11-GMC
18
WH
1661212C1
C
H11-GMC
18
WH
1661208C1
D
H11-GMA
18
WH
1661212C1
D
H11-GMA
18
WH
1661208C1
E
H13EE
18
PK
1661212C1
E
H13EE
18
PK
1661208C1
F
H3BD(+)
18
DKBL
1661212C1
F
H3BD(+)
18
DKBL
1661208C1
G
H3BD(-)
18
GY
1661212C1
G
H3BD(-)
18
GY
1661208C1
H
-
-
-
-
H
-
-
-
-
GAUGE COLOR
TERMINAL
MOTIENT MOBILE MAX DISCRETE I/O (5905 / 5905F) (LOCATED LEFT SIDE, BACK OF DRIVER DOOR)
A B C D
H G F E
D C B A
CONNECTOR 2005835C1
CHK
GAUGE COLOR
E F G H
CONNECTOR 2005836C1
CAV
CIR
TERMINAL
CAV
CIR
A
-
-
-
-
A
-
-
-
-
B
H98F
18
LTGN
1661208C1
B
H98F
18
LTGN
1661212C1
C
-
-
-
-
C
-
-
-
-
D
-
-
-
-
D
-
-
-
-
E
-
-
-
-
E
-
-
-
-
F
-
-
-
-
F
-
-
-
-
G
-
-
-
-
G
-
-
-
-
H
-
-
-
-
H
-
-
-
-
DATE
0486 30DEC11
CHANGE
TITLE WAS CIRCUIT
REV
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
Figure 531
61802Y
GAUGE COLOR
TERMINAL
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
089
Connector Body Composite (5904), (5904M), (5905), (5905F)
531
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.152. CONNECTOR BODY COMPOSITE (5906), (5907), P. 90 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CAV
CIR
1
-
-
-
-
2
-
-
-
-
3
-
-
-
-
4
-
-
-
-
5
H3BD(-)
20
GY
2028495C1
6
H3BD(+)
20
DKBL
2028495C1
7
-
-
-
-
8
-
-
-
-
9
-
-
-
-
10
-
-
-
-
11
-
-
-
-
12
-
-
-
-
13
-
-
-
-
14
-
-
-
-
15
-
-
-
-
16
-
-
-
-
17
-
-
-
-
18
-
-
-
-
19
-
-
-
-
20
-
-
-
-
21
-
-
-
-
22
-
-
-
-
23
-
-
-
-
24
-
-
-
-
25
-
-
-
-
26
-
-
-
-
27
-
-
-
-
28
-
-
-
-
29
-
-
-
-
30
-
-
-
-
31
-
-
-
-
32
-
-
-
-
33
-
-
-
-
34
-
-
-
-
35
-
-
-
-
36
-
-
-
-
37
H94TT
20
GY
2028495C1
QUALCOMM MCT (5906) (LOCATED LEFT SIDE, BACK OF DRIVER DOOR)
1
20
19
37
CONNECTOR 2028493C1
GAUGE COLOR
TERMINAL
QUALCOMM MCT (5907) (LOCATED LEFT SIDE, BACK OF DRIVER DOOR) CAV
CIR
A
H14EA
18
RD
2017535C1
B
H14EB
18
RD
2017535C1
C
H11-GMA
18
WH
2017535C1
D
H11-GMC
18
WH
2017535C1
E
H13EE
18
PK
2017535C1
F
H98F
18
BK
2017535C1
G
-
-
-
-
H
-
-
-
-
A G B H F E C D
CONNECTOR 2017533C1
CHK
DATE
0486 30DEC11
CHANGE
TITLE WAS CIRCUIT
REV
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
Figure 532
532
61802Y
GAUGE COLOR
TERMINAL
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
Connector Body Composite (5906), (5907)
SHEET
090
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.153. CONNECTOR BODY COMPOSITE (5909), (5925), (5926), (5927), (5930M), (5940), P. 91 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
DRIVER TECH (5909) (LOCATED UNDER BUNK)
H G F E
A B C D
CAV
CIR
A
H14ED
GAUGE COLOR 18
RD
1661208C1
TERMINAL
C
H11-GMB
18
WH
1661208C1
E
H13EE
18
PK
1661208C1
F
H3BD(+)
18
DKBL
1661208C1
G
H3BD(-)
18
GY
1661208C1
CONNECTOR 2005835C1
TRIP MASTER (5927) (LOCATED UNDER BUNK - CENTER SECTION)
INVERTER CONTROLER (5925 / 5926) (LOCATED ON LEFT SIDE, WALL OF SLEEPER)
D C B A
CONNECTOR 2005836C1 BODY LOCK 2006504C1
CONNECTOR 3822477C91
CAV CIR GAUGE COLOR TERMINAL
CAV
CIR
1
HX0
8
BK
ASSY
A
H98A
18
BK
1661212C1
1
HX1
24
-
ASSY
B
H98B
18
BK
1661212C1
2
HX2
24
-
ASSY
C
H13SD
18
PK
1661212C1
3
HX3
24
-
ASSY
D
H11-GSD
18
WH
1661212C1
4
HX4
24
-
ASSY
E
H14SD
18
RD
1661212C1
5
HX5
24
-
ASSY
F
H50S
18
YL
1661212C1
6
HX6
24
-
ASSY
G
H70E
18
OR
1661212C1
7
HX7
24
-
ASSY
H
-
-
-
-
8
HX8
24
-
ASSY
AB
B
CONNECTOR 1667305C1 BODY LOCK 1661263C1
A CONNECTOR 1667741C1 CIR
A
H5T(+)
18
B
PLUG
-
C
H5T(-)
18
DATE
0486 30DEC11
GAUGE COLOR
TERMINAL
SEAL/SLEEVE
YL
1661875C1
3568570C1
-
2025431C1
-
GN
1661875C1
3568570C1
CHANGE
TITLE WAS CIRCUIT
REV
B
REFERENCE
82357E
DRAWN
300422 RELEASE NO.
DIAGRAM, PROSTAR.
Figure 533
TERMINAL
DC
C
CAV
GAUGE COLOR
XATA MODULE (5940) (LOCATED UNDER BUNK - CENTER SECTION)
J1939 (5930M) (LOCATED UNDER BUNK - RIGHT SIDE)
CHK
E F G H
61802Y
CAV
CIR
A
JE14EA
GAUGE COLOR 18
B
JE11-GMD
C
JE3BE(+)
D
JE3BE(-)
TERMINAL
RD
1661261C1
18
WH
1661261C1
18
DKBL
1661261C1
18
GY
1661261C1
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
091
Connector Body Composite (5909), (5925), (5926), (5927), (5930M), (5940)
533
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.154. CONNECTOR BODY COMPOSITE (6000), P. 91A ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE- MATING VIEW SHOWN
NAVISTAR, INC.
ECM CONNEXTOR (6000) CONNECTOR BODY LOCK 3743662C1 CONNECTOR 3945694C1
CAV
CIR
1
KA14A6
GAUGE COLOR 16
TERMINAL
RD
3743666C1
2
PLUG
-
-
3744547C1
3
K95-GB
16
TN
3743666C1
4
PLUG
-
-
3744547C1
5
KA13B
18
PK
3743666C1
6
K95F
20
TN
3743668C1
7
K95-GA
20
TN
3743668C1
8
KA6A
20
PL
3743668C1
9
K97C
20
PL
3743668C1
10
K99B
20
PL
3743668C1
11
PLUG
-
-
3744547C1
12
PLUG
-
-
3744547C1
*13
KJ95WA
20
TN
3743668C1
**13
KY95WA
20
TN
3743668C1
14
PLUG
-
-
3744547C1
15
PLUG
-
-
3744547C1
16
K95K
20
TN
3743668C1
17
PLUG
-
-
3744547C1
18
PLUG
-
-
3744547C1
19
PLUG
-
-
3744547C1
20
PLUG
-
-
3744547C1
21
PLUG
-
-
3744547C1
#22
KF5(+)A
20
YL
3743668C1
#*22 KH5(+)A
20
YL
3743668C1
23
PLUG
-
-
3744547C1
24
PLUG
-
-
3744547C1
25
KA14A5
16
RD
3743666C1
26
KA14A4
16
RD
3743666C1
27
KA14A2
16
RD
3743666C1
28
KA14A1
16
RD
3743666C1
29
PLUG
-
-
3744547C1
30
PLUG
-
-
3744547C1
31
PLUG
-
-
3744547C1
32
KA9A
20
TN
3743668C1
33
K97B
20
PL
3743668C1
34
PLUG
-
-
3744547C1
35
KA34E
20
TN
3743668C1
36
PLUG
-
-
3744547C1
37
PLUG
-
-
3744547C1
38
K95B
20
TN
3743668C1
39
K95A1
20
TN
3743668C1
40
K95C
20
TN
3743668C1
41
K95
20
TN
3743668C1
42
K95A
20
TN
3743668C1
43
PLUG
-
-
3744547C1
44
PLUG
-
-
3744547C1
* W/DAVCO FUEL WATER SEPERATOR ** W/RACOR FUEL WATER SEPERATOR # W/MANUAL TRANSMISSION #* W/ULTRASHIFT
DATE
CHK
-
-
CHANGE
CHANGED CHAPTER
REV
C
REFERENCE
92159Y
534
91
94 93
71 81
CIR
45
PLUG
-
46
KF5(-)A
20
LT GN 3743668C1
46
KH5(-)A
20
LT GN 3743668C1
47
PLUG
-
-
3744547C1
48
PLUG
-
-
3744547C1
49
KA10-GH
16
WH
3743666C1
50
KA10-GG
16
WH
3743666C1
51
KA10-GF
16
WH
3743666C1
52
KA10-GE
16
WH
3743666C1
53
K95(+)
20
TN
3743668C1
54
K95E
20
TN
3743668C1
55
PLUG
-
-
3744547C1
56
PLUG
-
-
3744547C1
57
KA95AA
20
TN
3743668C1
58
PLUG
-
-
3744547C1
59
KF47AA
20
GY
3743668C1
60
KF47
20
GY
3743668C1
61
KA97N
20
PL
3743668C1
62
KA95G
20
WH
3743668C1
63
PLUG
-
-
3744547C1
64
KA97M
20
PL
3743668C1
65
KC41E
20
TN
3743668C1
66
PLUG
-
-
3744547C1
67
PLUG
-
-
3744547C1
68
PLUG
-
-
3744547C1
69
PLUG
-
-
3744547C1
70
PLUG
-
-
3744547C1
71
PLUG
-
-
3744547C1
72
PLUG
-
-
3744547C1
73
KA10-GB
16
WH
3743666C1
74
PLUG
-
-
3744547C1
75
KU21
16
TN
3743666C1
76
KU21A
16
TN
3743666C1
77
K95(-)
20
TN
3743668C1
78
KA23
20
TN
3743668C1
79
K95D
20
TN
3743668C1
80
PLUG
-
-
3744547C1
81
K95G
20
TN
3743668C1
82
K95AC
20
TN
3743668C1
83
PLUG
-
-
3744547C1
84
K95MA
20
TN
3743668C1
85
K95MB
20
TN
3743668C1
86
PLUG
-
-
3744547C1
87
PLUG
-
-
3744547C1
88
PLUG
-
-
3744547C1
89
PLUG
-
-
3744547C1
90
PLUG
-
-
3744547C1
DRAWN
GAUGE COLOR -
TERMINAL 3744547C1
NAME
MJV0088 CIRCUIT DIAGRAM, PROSTAR 91662T
Figure 534
92
96 95
CAV
RELEASE NO.
NUMBER.
1 11 21 31 41 51 61
10 20 30 40 50 60 70 80 90
DATE
24DEC12
PART NO.
AE08058107
Connector Body Composite (6000)
SHEET
91A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.155. CONNECTOR BODY COMPOSITE (6018), P. 92 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
ECM CONNECTOR (6018) (LOCATED ON LEFT SIDE OF ENGINE)
19
58
7
* W/ 7000 VARIABLE SPEED FAN # W/ 2 SPEED FAN @ W/ 8600 VARIABLE SPEED FAN & N/ BODY BUILDER @@ W/ 8600 VARIABLE SPEED FAN & BODY BUILDER % W/ IBB ENGINE
46
2
4
6
1
3
5
CONNECTOR 3687798C1 BODY LOCK 3687805C1 3687806C1
DATE
CHK
-
-
CAV
CIRC
TERMINAL
CAV
CIRC
1
K14G
14
RD
3687802C1
30
K23
2
K92A16
14
WH
3687802C1
31
3
K14HA
14
RD
3687802C1
32
PLUG
-
K95VC
18
GAUGE COLOR
PLUG
GAUGE COLOR 18 -
TERMINAL
TN
3687804C1
-
3623614C1
-
3623614C1
TN
3687804C1
4
K92BA16
14
WH
3687802C1
33
5
K14KA
14
RD
3687802C1
34
K5S(+)
18
YL
3687804C1
6
K92C16
14
WH
3687802C1
35
K98GN
18
LTGN
3687804C1
7
PLUG
-
-
3623614C1
36
K97C
18
PL
3687804C1
8@
K34-GA
18
WH
3687804C1
37
PLUG
-
-
3623614C1
8@@
K23B1
18
TN
3687804C1
38
PLUG
-
-
3623614C1
8#
92A20A
18
WH
3687804C1
39
K95VE
18
TN
3687804C1
9%
K41-GA
18
WH
3687804C1
40
K95VIR
18
WH
3687804C1
9@
K41-GN
18
WH
3687804C1
41
K95-GE
18
WH
3687804C1
10
K95-GC
18
WH
3687804C1
42#
K34B
18
LTGN
3687804C1
11
K97N
18
PL
3687804C1
42*
K34E
18
TN
3687804C1
12
K95E
18
TN
3687804C1
43
PLUG
-
-
3623614C1
13
PLUG
-
-
3687804C1
44
K41B
18
TN
3687804C1
14
PLUG
-
-
3623614C1
45
PLUG
-
-
3623614C1
15
K41A
18
TN
3687804C1
46
K95VB
18
TN
3687804C1
16
K95B
18
TN
3687804C1
47
K5S(-)
18
LTGN
3687804C1
17
K13A
18
PK
3687804C1
48
K98YL
18
YL
3687804C1
18*
K23-G
18
TN
3687804C1
49
K23A1
18
TN
3687804C1
18#
K23-G
18
WH
3687804C1
50
K99D
18
PL
3687804C1
19
K14LA
18
RD
3687804C1
51
PLUG
-
-
3623614C1
20
PLUG
-
-
3687804C1
52
K95VA
18
TN
3687804C1
21
K41-GB
18
WH
3687804C1
53
K95VD
18
TN
3687804C1
22
K95-GA
18
WH
3687804C1
54
K41C
18
TN
3687804C1
23
K97B
18
PL
3687804C1
55
K95-GB
18
WH
3687804C1
24
PLUG
-
-
3687804C1
56
PLUG
-
-
3687804C1
25
K95V
18
TN
3687804C1
57
PLUG
-
-
3687804C1
26
K95T
18
TN
3687804C1
58
K23C
18
TN
3687804C1
27
K95C
18
TN
3687804C1
28
K95A
18
TN
3687804C1
29
PLUG
-
-
3623614C1
CHANGE
ADDED: LONESTAR IN
REV
B
REFERENCE
75116N
DRAWN
300422 RELEASE NO.
TITLE, OPTIONS. REVISED CHART 6018.
Figure 535
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
092
Connector Body Composite (6018)
535
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.156. CONNECTOR BODY COMPOSITE (6018), P. 92A ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
ECM CONNECTOR (6018) (LOCATED ON LEFT SIDE OF ENGINE) W/ 2010 SCR 13L ENG
19
58
7
* N/ ULTRASHIFT PLUS XMSN # W/ ULTRASHIFT PLUS XMSN @ W/ VARIABLE SPEED FAN & W/ 2 SPEED FAN ** W/ MANUAL TRANSMISSION *# W/ PUSHBUTTON SHIFTER *@ W/ RELOCATED TERM RESISTER ^ W/ ALLISON TC10 TRANSMISSION
46
2
4
6
1
3
5
CONNECTOR 3687798C1 BODY LOCK 3687805C1 3687806C1 CAV CIRCUIT GA COLOR
CAV
CIRC
14
RD
3687802C1 3624233C1
31
PLUG
-
-
2
K92A16
14
WH
3687802C1 3624233C1
32
PLUG
-
-
-
3
K14HA
14
RD
3687802C1 3624233C1
33
K95VC
18
TN
3687804C1
K92BA16 14
TERMINAL -
WH
3687802C1 3624233C1
**34 K5S(+)
20
YL
3754235C1
K14KA
14
RD
3687802C1 3624233C1
*#34 K5S128
20
YL
3754235C1
6
K92C16
14
WH
3687802C1 3624233C1
*@34 K5S128
18
YL
3687804C1
7
PLUG
-
-
-
-
^34
K5R128
18
YL
3687804C1
*8
K23B1
18
WH
3687804C1
-
35
K98GN
20
GN
3754235C1
#8
K34-GA
18
WH
3687804C1
-
36
K97C
18
PL
3687804C1
K92A20A 18
WH
3687804C1
-
37
K92A4
18
TN
3687804C1
9
K41-GA
18
WH
3687804C1
-
38
PLUG
-
-
-
10
PLUG
-
-
-
-
39
K95VE
18
TN
3687804C1
11
K97N
18
PL
3687804C1
-
40
K95VIR
18
WH
3687804C1
12
PLUG
-
-
-
-
41
PLUG
-
-
-
13
K92A5
18
TN
3687804C1
-
42
K34B
18
TN
3687804C1
14
PLUG
-
-
-
-
43
PLUG
-
-
-
15
K41A
18
TN
3687804C1
-
44
K41B
18
TN
3687804C1
16
PLUG
-
-
-
-
45
PLUG
-
-
-
^17
K13A
18
PK
3687804C1
-
46
K95VB
18
TN
3687804C1
@18
K23-G
18
TN
3687804C1
-
**47 K5S(-)
20
GN
3754235C1
&18
K23-G
18
WH
3687804C1
-
K5R108
18
GN
3687804C1
19
K14LA
18
RD
3687804C1
-
*#47 K5S108
20
GN
3754235C1
20
PLUG
-
-
-
-
*@47 K5S108
18
GN
3687804C1
21
K41-GB
18
WH
3687804C1
-
48
K98YL
20
YL
3754235C1
22
PLUG
-
-
-
-
49
K23A1
18
TN
3687804C1
23
K97B
18
PL
3687804C1
-
50
K99D
18
PL
3687804C1
24
K92A3
18
TN
3687804C1
-
51
PLUG
-
-
-
25
PLUG
-
-
-
-
52
K95VA
18
TN
3687804C1
26
PLUG
-
-
-
-
53
K95VD
18
TN
3687804C1
27
PLUG
-
-
-
-
54
K41C
18
TN
3687804C1
28
PLUG
-
-
-
-
55
PLUG
-
-
-
29
PLUG
-
-
-
-
56
K92A17
18
TN
3687804C1
30
K23
18
TN
3687804C1
-
57
K92A16
18
TN
3687804C1
58
K23C
18
TN
3687804C1
CHANGE
REV
0488 22JAN14 ADDED EFFECTS FOR TC10B
REFERENCE
84576N
DRAWN
MJV0088 RELEASE NO.
XMSN.
92070B
Figure 536
536
GAUGE COLOR
5
#8
DATE
SEAL/SLV
K14G
4
CHK
TERMINAL
1
^47
NAME
CIRCUIT DIAGRAM, PROSTAR DATE
25APR13
PART NO.
AE08058107
Connector Body Composite (6018)
SHEET
92A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.157. CONNECTOR BODY COMPOSITE (6019), P. 93 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
ECM CONNECTOR (6019) (LOCATED ON LEFT SIDE OF ENGINE)
58
19
7
46
PLUG
GAUGE COLOR -
-
3623614C1
4
6
1
3
5
GAUGE COLOR
TERMINAL
25
PLUG
-
-
3623614C1
26
PLUG
-
-
3623614C1
27
PLUG
-
-
3623614C1
28
K92A2
18
TN
3687804C1
29
PLUG
-
-
3623614C1
18
TN
3687804C1
30*@
K47T
18
TN
3687804C1
30%
PLUG
-
-
3623614C1
31
PLUG
-
-
3623614C1
32
PLUG
-
-
3623614C1
33
PLUG
-
-
3623614C1
34
K95-GF
18
WH
3687804C1
35@
K92A12
18
TN
3687804C1
35%
PLUG
-
-
3623614C1
36
PLUG
-
-
3623614C1
37
K95W
18
TN
3687804C1
38
PLUG
-
-
3623614C1
TERMINAL
39
PLUG
-
-
3623614C1
CAV
CIR
1
K14M
14
RD
3687802C1
40
PLUG
-
-
3623614C1
2
K92D16
14
WH
3687802C1
41
K95-GD
18
WH
3687804C1
3
PLUG
-
-
3623614C1
42
K95R
18
TN
3687804C1
4
PLUG
-
-
3623614C1
43@
K41-G
18
WH
3687804C1
5
PLUG
-
-
3623614C1
43%
K41E
18
TN
3687804C1
6
PLUG
-
-
3623614C1
44
PLUG
-
-
3623614C1
7
K95K
18
TN
3687804C1
45
PLUG
-
-
3623614C1
8
K95D
18
TN
3687804C1
46
K92A19
18
TN
3623614C1
9@
K92A8
18
TN
3687804C1
47
PLUG
-
-
3623614C1
9%
PLUG
-
-
3623614C1
48*
K92A11
18
TN
3687804C1
10@
K92A7
18
TN
3687804C1
48*
K92A18
18
TN
3687804C1
10%
PLUG
-
-
3623614C1
49#
K34D
18
TN
3687804C1
11
PLUG
-
-
3623614C1
49%&
K34F
18
TN
3687804C1
12
PLUG
-
-
3623614C1
50
K95S
18
TN
3687804C1
13@
K92A1
18
TN
3687804C1
51
PLUG
-
-
3623614C1
13%
PLUG
-
-
3623614C1
52@
K92A13
18
TN
3687804C1
14
K92D16
14
WH
3687802C1
52%
PLUG
-
-
3623614C1
15@
K92A6
18
TN
3687804C1
53
PLUG
-
-
3623614C1
15%
PLUG
-
-
3623614C1
54
K99B
18
PL
3687804C1
16
K97Y
18
TN
3687804C1
55
K97M
18
PL
3687804C1
18
TN
3687804C1
17@ K92A14
DATE
CIR
24
30*@ K92A10
2
CONNECTOR 3687797C1 BODY LOCK 3687805C1 3687806C1
CHK
CAV
56
PLUG
-
-
3623614C1
17%
PLUG
-
-
3623614C1
57
PLUG
-
-
3623614C1
18
PLUG
-
-
3623614C1
58
PLUG
-
-
3623614C1
19
PLUG
-
-
3623614C1
20
K95M
18
TN
3687804C1
21
PLUG
-
-
3623614C1
22
PLUG
-
-
3623614C1
23@
K92A9
18
TN
3687804C1
23%
PLUG
-
-
3623614C1
CHANGE
0486 03JAN12 ADDED: LONESTAR IN
REV
B
REFERENCE
75116N
* MUTUALLY EXCLUSIVE @ W/IBB ENGINE % W/ MAXXFORCE 15L DIESEL ENGINE & W/ VARIABLE FAN SPEED # W/ 2 SPEED FAN
DRAWN
300422 RELEASE NO.
TITLE, OPTIONS. REVISED 6019 CHART.
Figure 537
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
093
Connector Body Composite (6019)
537
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.158. CONNECTOR BODY COMPOSITE (6019), P. 93A ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
ECM CONNECTOR (6019) (LOCATED ON LEFT SIDE OF ENGINE) W/ 2010 SCR 13L ENG
58
19
7
CAV CIRCUIT GAUGE COLOR
46
2
4
6
1
3
5
CONNECTOR 3687797C1 BODY LOCK 3687805C1 3687806C1 CAV
CIRCUIT GA COLOR
TERMINAL
31
PLUG
-
-
-
32
PLUG
-
-
-
33
PLUG
-
-
-
34
K95-GF
18
WH
3687804C1
35
K92A12
18
TN
3687804C1
36
PLUG
-
-
-
37
K95W
18
TN
3687804C1
38
PLUG
-
-
-
39
PLUG
-
-
-
40
PLUG
-
-
-
41
PLUG
-
-
-
42
PLUG
-
-
-
43
K41E
18
TN
3687804C1
44
PLUG
-
-
-
45
PLUG
-
-
-
46
K92A19
18
TN
3687804C1
47
PLUG
-
-
-
&48
K92A11
18
TN
3687804C1
TERMINAL
#48
K92A18
18
TN
3687804C1
1
K14M
14
RD
3687802C1
%49
K34D
18
TN
3687804C1
2
K92D16
14
WH
3687802C1
50
PLUG
-
-
-
3
PLUG
-
-
-
51
PLUG
-
-
-
4
PLUG
-
-
-
52
K92A13
18
TN
3687804C1
5
PLUG
-
-
-
53
PLUG
-
-
-
6%
K23
18
TN
3689959C1
54
K99B
18
PL
3687804C1
7%
K97A
18
PL
3687804C1
55
K97M
18
PL
3687804C1
8
PLUG
-
-
-
9
K92A8
18
TN
3687804C1
10
K92A7
18
TN
3687804C1
11
PLUG
-
-
-
12
PLUG
-
-
-
13
K92A1
18
TN
3687804C1
15
K92A6
18
TN
3687804C1
16
K97Y
18
TN
3687804C1
17
K92A14
18
TN
3687804C1
18
PLUG
-
-
-
19
PLUG
-
-
-
20%
K97
18
PL
3687804C1
21
PLUG
-
-
-
22
PLUG
-
-
-
23
K92A9
18
TN
3687804C1
24
PLUG
-
-
-
25
PLUG
-
-
-
26
PLUG
-
-
-
27
PLUG
-
-
-
28
K92A2
18
TN
3687804C1
* W/ ROAD SPEED @ N/ ROAD SPEED # W/ ULTRASHIFT PLUS XSMN & N/ ULTRASHIFT PLUS XSMN % W/ 2015 OBD AND GHG COMPLIANT
14
CHK
29
PLUG
-
-
-
@30
K92A10
18
TN
3687804C1
*30
K47T
18
GY
3687804C1
DATE
CHANGE
0239 20FEB14 ADDED CIRC K23, K97A
REV
B
REFERENCE
92524A
DRAWN
RELEASE NO.
AND K97.
92070B
Figure 538
538
NAME
30000085 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
25APR13
PART NO.
AE08058107
Connector Body Composite (6019)
SHEET
93A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.159. CONNECTOR BODY COMPOSITE (6033), P. 94 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
ENGINE SENSOR INTERFACE (6033) (LOCATED ON LEFT SIDE OF ENGINE)
1
7
15
21
CONNECTOR 3803137C1 BODY LOCK 3803139C1 3803117C1 * W/ IBB ENGINE @ W/ MAXXFORCE 15L DIESEL ENGINE # W/ 2 SPEED FAN % W/ VARIABLE SPEED FAN & W/ 2010 SCR 13L ENG ^ W/ ALLISON TC10 TRANSMISSION ** W/ 2015 OBD AND GHG COMPLIANT CAV CIRCUIT GAUGE COLOR
TERMINAL
SEAL/SLEEVE
K10-GJ
16
WH
3803140C1
3803134C1
2
K10-GK
16
WH
3803140C1
3803134C1
3&
K14F
14
RD
3803105C1
3803134C1
3
K14F
18
RD
3803140C1
3803134C1
4&
K14FA
14
RD
3803105C1
3803134C1
4
K10FA
18
RD
3803140C1
3803134C1
5&
K41A
18
TN
3803140C1
3803134C1
5*
K41A
18
TN
3803138C1
3803138C1
6
K41-GA
18
WH
3803140C1
3803134C1
6*
K41-GA
18
WH
3803138C1
3803138C1
6@#
K34F
18
LTGN
3803140C1
3803134C1
K34G
18
TN
3803140C1
3803134C1
ENGINE SENSOR INTERFACE (6033) (LOCATED ON LEFT SIDE OF ENGINE)
1
7
15
21
CONNECTOR 3803137C1 BODY LOCK 3803139C1 3803117C1
CIRC
TERMINAL
SEAL/SLEEVE
7
K41B
18
TN
3803140C1
3803134C1
8
K41C
18
TN
3803140C1
3803134C1
9
K41-GB
18
WH
3803140C1
3803134C1
10**
K97
18
PL
3803140C1
3803134C1
10*
K95H
18
TN
3803138C1
3803138C1
10@
K95H
18
TN
3803140C1
3803134C1
11**
K97A
18
PL
3803140C1
3803134C1
11*
K95J
18
TN
3803138C1
3803138C1
11@
K95J
18
TN
3803140C1
3803134C1
18
TN
3803140C1
3803134C1
12&^ K47A125
1
6@%
CAV
GAUGE COLOR
12*
K47
18
GY
3803138C1
3803138C1
12@
K47
18
GY
3803140C1
3803134C1
13*
K47A
18
GY
3803138C1
3803138C1
13@
K47A
18
GY
3803140C1
3803134C1
14*
K97Y
18
TN
3803138C1
3803138C1
14@
K97Y
18
TN
3803140C1
3803134C1
15*
K41
16
TN
3803138C1
3803138C1
15@
K41D
16
TN
3803140C1
3803134C1
16
K5A(+)
18
YL
3803140C1
3803134C1
16
PLUG
-
-
3803138C1
-
17
K5A(-)
18
GN
3803140C1
3803134C1
17
PLUG
-
-
3803138C1
-
18
PLUG
-
-
3803138C1
-
19*
K21B3
18
TN
3803138C1
3803138C1
19@
K21B3
18
TN
3803140C1
3803134C1
20*
K21B2
18
TN
3803138C1
3803138C1
20@
K21B2
18
TN
3803140C1
3803134C1
21*
K21B1
18
TN
3803138C1
3803138C1
21@
K21B1
18
TN
3803140C1
3803134C1
CAV
CIRCUIT
1
K10-GJ
16
WH
3803140C1 3803134C1
2
K10-GK
16
WH
3803140C1 3803134C1
3
K14F
14
RD
3803105C1 3803134C1
4
K14FA
14
RD
3803105C1 3803134C1
5
K41A
18
TN
3803140C1 3803134C1
6
K41-GA
18
WH
3803140C1 3803134C1
7
K41B
18
TN
3803140C1 3803134C1
8
K41C
18
TN
3803140C1 3803134C1
9
K41-GB
18
WH
3803140C1 3803134C1
10
PLUG
-
-
-
-
11
PLUG
-
-
-
-
12
*K47
18
GY
3803140C1 3803134C1
#K47A125 18
12
GA COLOR
TERMINAL
SEAL/SLV
TN
3803140C1 3803134C1
13
K47A
18
GY
3803140C1 3803134C1
14
K97Y
18
TN
3803140C1 3803134C1
15
K41D
16
TN
3803140C1 3803134C1
16
K5A(+)
18
YL
3803140C1 3803134C1
17
K5A(-)
18
GN
3803140C1 3803134C1
18
PLUG
-
-
19
K21B3
18
TN
3803140C1 3803134C1
20
K21B2
18
TN
3803140C1 3803134C1
21
K21B1
18
TN
3803140C1 3803134C1
-
-
* IBB ENGINE W/AUX XMSN EFFECTS # ALLISION GEN4 3000/3500/4000/4500 SPEEDO CIRC
CHK
DATE
CHANGE
0239 20FEB14 ADDED CIRC K97 AND
REV
E
REFERENCE
92524A
DRAWN
300422 RELEASE NO.
K97A AT CAV 10 AND 11 RESP.
Figure 539
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
094
Connector Body Composite (6033)
539
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.160. CONNECTOR BODY COMPOSITE (6200), (6201), (6201A), (6201P), P. 94A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
FREON COMPRESSOR (6200) (LOCATED ON AC COMPRESSOR FRONT RIGHT OF ENGINE)
B A CONNECTOR 1671610C1 BODY LOCK 1671608C1 CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
K77-G
GAUGE COLOR 16
WH
2033819C1
1652325C1
B
K77
16
LTGN
2033819C1
1652325C1
AC PRESSURE TRANSDUCER (6201) (LOCATED ON AC COMPRESSOR DISCHARGE HOSE FORWARD OF ENGINE) W/ 3 POLE AC PRESSURE TRANSDUCER
3
A/C PRESS TRANSDUCER (6201A) A/C PRESS TRANSDUCER L/S (6201B) W/ 3 POLE AC PRESSURE TRANSDUCER (LOCATED ON AC COMPRESSOR DISCHARGE HOSE ENGINE COMPARTMENT)
2 1
CAV
CIRC
GAUGE COLOR
2
3
CONNECTOR 3662921C1 BODY LOCK 3662879C1
1
TERMINAL
SEAL/SLEEVE CONNECTOR 3662921C1
1*
K9AA
18
GY
3554322C1
3554318C1
1#
K9AAA
18
GY
3554322C1
3554318C1
TERMINAL
SEAL/SLEEVE
2
K6DB
18
GY
3554322C1
3554318C1
1*
K9AA
18
GY
3554322C1
3554318C1
3
K77B
18
LTGN
3554322C1
3554318C1
1#
K9AAA
18
GY
3554322C1
3554318C1
2
K6DB
18
GY
3554322C1
3554318C1
3
K77B
18
LTGN
3554322C1
3554318C1
CAV CIRCUIT GAUGE COLOR
* N/ OIL TEMPERATURE OR AIR RESTRICTION GAUGE # W/ OIL TEMPERATURE OR AIR RESTRICTION GAUGE
* N/ OIL TEMPERATURE OR AIR RESTRICTION GAUGE # W/ OIL TEMPERATURE OR AIR RESTRICTION GAUGE
A/C PRESS TRANSDUCER (@6201A/%6201P) W/ 4 POLE AC PRESSURE TRANSDUCER (LOCATED ON AC COMPRESSOR DISCHARGE HOSE)
2 1
CAV CIRCUIT GAUGE COLOR
TERMINAL
SEAL/SLEEVE
1*
K9AAA
20
GY
3702881C1
3600327C1
1#
K9AA
20
GY
3702881C1
3600327C1
2
K77B
20
LTGN
3702881C1
3600327C1
3
K77C
20
LTGN
3702881C1
3600327C1
4
K6DB
20
GY
3702881C1
3600327C1
4 3
* N/ OIL TEMPERATURE OR AIR RESTRICTION GAUGE # W/ OIL TEMPERATURE OR AIR RESTRICTION GAUGE @ W/ISX ENGINE % W/2010 SCR 13L ENGINE
CONNECTOR 3600324C1
CHK
DATE
0638 07MAY15
CHANGE
ADDED R/D 6201A.
REV
E
REFERENCE
92948U
DRAWN
310698 RELEASE NO.
75116N
Figure 540
540
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
20NOV10
PART NO.
AE08058107
SHEET
94A
Connector Body Composite (6200), (6201), (6201A), (6201P)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.161. CONNECTOR BODY COMPOSITE (6260A), (6260F), (6260FP), (6260H), (6300), P. 94B ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
ASOV (6260A) FSOV (6260F)
2 22 23 24
17
21
15 13
18 14
11
12
9
10
4
8
1
1
CONNECTOR 3626436C1 CAV CIRCUIT GAUGE COLOR
2
3
CONNECTOR 3626435C1 TERMINAL
CAV CIRCUIT GAUGE COLOR
TERMINAL
1
K95I
18
TN
3573077C1
1
K95K
18
TN
3573077C1
2
K95H
18
TN
3573077C1
2
K95J
18
TN
3573077C1
FPS (6260FP)
HCI (6260H)
3
2
1
1
CONNECTOR 3803116C1 CAV CIRCUIT GAUGE COLOR
CONNECTOR 3993816C1
TERMINAL
CAV CIRCUIT GAUGE COLOR
TERMINAL
1
K95N
18
TN
3573077C1
1
K95G
18
TN
3573077C1
2
K95M
18
TN
3573077C1
2
K95F
18
TN
3573077C1
3
K95L
18
TN
3573077C1
VARIABLE SPEED FAN (6300) (LOCATED NEAR COMPRESSOR FRONT RIGHT OF ENGINE))
3
1
6
4
CONNECTOR 3579124C1 BODY LOCK 3579126C1
CHK
012
DATE
10MAY13
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92070B
DRAWN
CIRC
1
K23-H
GAUGE COLOR 18
TN
3555249C1
TERMINAL
2
K23A2
18
TN
3555249C1
3
K23A
18
TN
3555249C1
4
K23B2
18
TN
3555249C1
5
K23D
18
TN
3555249C1
6
PLUG
-
-
3527276C1
NAME
MJV0088 CIRCUIT DIAGRAM, PROSTAR RELEASE NO.
92070B
Figure 541
CAV
DATE
25APR13
PART NO.
AE08058107
SHEET
94B
Connector Body Composite (6260A), (6260F), (6260FP), (6260H), (6300)
541
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.162. CONNECTOR BODY COMPOSITE (6260VH), (6260VL), (6260VM), (6260VN), (6316M), (6400), P. 95 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
HCI FUEL VALVE (6260VL)
HCI INJECTOR (6260VH)
1 1
CONNECTOR 3689957C1 2
CONNECTOR 3690364C1
2
TERMINAL
SEAL/SLEEVE
TERMINAL
SEAL/SLEEVE
1
K95H
18
TN
3689960C1
3623615C1
1
K95K
18
TN
3689960C1
3623615C1
2
K95J
18
TN
3689960C1
3623615C1
2
K95M
18
TN
3689960C1
3623615C1
CAV CIRCUIT GAUGE COLOR
HCI DUMP VALVE (6260VM)
CAV CIRCUIT GAUGE COLOR
CAV CIRCUIT GAUGE COLOR
TERMINAL
SEAL/SLEEVE
1
K95-GE
18
WH
3689959C1
3623615C1
2
K95T
18
TN
3689959C1
3623615C1
3
K95DC
18
TN
3689959C1
3623615C1
4
K95V
18
TN
3689959C1
3623615C1
THERMAL OVERCRACK (6316M)
CONNECTOR 3689956C1
B
EXHAUST LAMBDA SENSOR (6260VN) (LOCATED ON LEFT SIDE OF ENGINE)
A CONNECTOR 2036583C1
1
2
3
4
5
6
CAV CIRCUIT GAUGE COLOR K17D
16
PK
2036586C1
B
K17
16
PK
2036586C1
CONNECTOR 3691136C1 CAV CIRCUIT GAUGE COLOR
TERMINAL
A
FAN SOLENOID (6400)
TERMINAL
SEAL/SLEEVE
1
K95VA
18
TN
3693147C1
3573653C1
2
K95VIR
18
WH
3693147C1
3573653C1
3
K95VB
18
TN
3693147C1
3573653C1
4
K95VC
18
TN
3693147C1
3573653C1
5
K95VD
18
TN
3693147C1
3573653C1
6
K95VE
18
TN
3693147C1
3573653C1
A B
CONNECTOR 3522068C1 BODY LOCK 1661874C1 CAV CIRCUIT GAUGE COLOR
TERMINAL
SEAL/SLEEVE
A
K23
20
TN
1661875C1
1661872C1
B
K23-G
20
TN
1661875C1
1661872C1
FAN SOLENOID (6400) CAV CIRCUIT GAUGE COLOR
A
TERMINAL
SEAL/SLEEVE
A#
K23
18
TN
1661875C1
3568570C1
B#
K23-G
18
WH
1661875C1
3568570C1
B CONNECTOR 3582941C1
# W/ ISX ENGINE
CHK
DATE
0488 20MAY14
CHANGE
MVD R/D 6401.
REV
E
REFERENCE
92447S
DRAWN
RELEASE NO.
91662T
Figure 542
542
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
21DEC12
PART NO.
SHEET
AE08058107
095
Connector Body Composite (6260VH), (6260VL), (6260VM), (6260VN), (6316M), (6400)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.163. CONNECTOR BODY COMPOSITE (6400A), (6401), (6408), (6420), (6566), P. 95A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
FAN SOLENOID PROSTAR (6400A) CAV CIRCUIT GAUGE COLOR
A B
TERMINAL
SEAL/SLEEVE
A
K23
18
TN
1661875C1
3568570C1
B
K23-G
18
WH
1661875C1
3568570C1
CONNECTOR 3522068C1 BODY LOCK 1661874C1
COOLANT LEVEL SENSOR (6401)
CAV CIRCUIT GAUGE COLOR
B
TERMINAL
SEAL/SLEEVE
A#
K34
16
TN
2033819C1
1652325C1
B#
K34A
16
TN
2033819C1
1652325C1
A CONNECTOR 1671610C1
LOW COOLANT SENDER L/S (6408) TERMINAL
SEAL/SLEEVE
B
CAV CIRCUIT GAUGE COLOR A
K34D
18
TN
3554322C1
3554318C1
A
B
K34B
18
TN
3554322C1
3554318C1
CONNECTOR 3662425C1 BODY LOCK 3662518C1
VARIABLE SPEED FAN (6420)
CONNECTOR 3579124C1 BODY LOCK 3579126C1
CAV CIRCUIT GAUGE COLOR
TERMINAL
1
K23-G
18
TN
3518963C1
1
K23-G
18
TN
3518963C1
2
K23A1
18
TN
3518963C1
2
K23A1
18
TN
3518963C1
3
KB23
18
TN
3518963C1
3
K23
18
TN
3518963C1
4
K23B1
18
WH
3518963C1
4
K23B1
18
WH
3518963C1
5
K23C
18
TN
3518963C1
5
K23C
18
TN
3518963C1
PDM 4WAY (6566)
4 3
2
1
CAV CIRCUIT GAUGE COLOR
TERMINAL
SEAL/SLEEVE
1
K14J
10
RD
3752553C1
6113347C1
3
K14N
10
RD
3752553C1
6113347C1
CONNECTOR 6113338C1
DATE
CHK
-
-
CHANGE
ADDED R/D 6400A &
REV
D
REFERENCE
92447S
DRAWN
NAME
RELEASE NO.
6566.
Figure 543
-
CIRCUIT DIAGRAM, PROSTAR, LONESTAR PART NO.
DATE
-
AE08058107
SHEET
95A
Connector Body Composite (6400A), (6401), (6408), (6420), (6566)
543
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.164. CONNECTOR BODY COMPOSITE (6567), (6568), (6569), P. 95B CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
PDM 15WAY (6567)
CONNECTOR 6113341C1 CAV CIRCUIT GAUGE COLOR
TERMINAL
SEAL/SLEEVE
4
K95AK2
12
TN
3830799C1
3575783C1
7
K14A
12
RD
3830799C1
3575783C1
7
K92A170
14
RD
3830798C1
3575783C1
7
K92#110
12
RD
3830799C1
3575783C1
10
K14HC
14
RD
3830798C1
3509903C1
13
K95AK1
12
TN
3830799C1
3575783C1
PDM 4WAY (6568)
4 3
2
1
CONNECTOR 6113338C1 CAV CIRCUIT GAUGE COLOR
TERMINAL
SEAL/SLEEVE
1
K14J
10
RD
3752553C1
6113347C1
2
-
-
-
-
-
3
K14N
10
RD
3752553C1
6113347C1
4
-
-
-
-
-
PDM 15WAY (6569)
CONNECTOR 6113341C1
CAV CIRCUIT GAUGE COLOR
DATE
CHK
-
-
TERMINAL
SEAL/SLEEVE
4
K95AK2
12
RD
3830799C1
3575783C1
7
K14A
12
RD
3830799C1
3575783C1
10
-
-
-
-
-
13
K95AK1
12
TN
3830799C1
3575783C1
REV
CHANGE
ADDED R/D 6569.
B
REFERENCE
92715R
DRAWN
RELEASE NO.
92447S
Figure 544
544
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
14MAR14
PART NO.
AE08058107
Connector Body Composite (6567), (6568), (6569)
SHEET
95B
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.165. CONNECTOR BODY COMPOSITE (6702), (6703), (6703A), (6704), P. 96 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CAV
CIR
TERMINAL
SEAL/SLEEVE
A
K9AA
16
GY
3535303C1
3535424C1
A%
K9AAA
16
GY
3535303C1
3535424C1
B
K9AAA
18
GY
3535303C1
3535424C1
F
B%
K9AA
18
GY
3535303C1
3535424C1
E
C
K9AAD
18
GY
3535303C1
3535424C1
D
D
K9AAB
18
GY
3535303C1
3535424C1
C
D%
K9AAB
18
GY
3535303C1
3535424C1
B
E
PLUG
-
-
3535425C1
-
A
E*
K9AA
18
GY
3535303C1
3535424C1
F
PLUG
-
-
3535425C1
-
0V REFERENCE SPLICE (6702) (LOCATED UPPER REAR OF ENGINE)
GAUGE COLOR
* W/ 2010 SCR 13L ENGINE % W/EURO IV ISX ENGINE
CONNECTOR 3543729C1 BODY LOCK 3543731C1
INTAKE AIR TEMPERATURE (6703) (LOCATED ON AIR FILTER HOUSING)
ZERO VOLT REFERENCE (6703) F E D C
B
B
A
A
CAV CIRCUIT GAUGE COLOR
TERMINAL
SEAL/SLEEVE
A
K95G
20
WH
3535302C1
3535423C1
A*
K9
20
GY
3535302C1
3535423C1
TERMINAL
B
K41D
20
WH
3535302C1
3535424C1
CONNECTOR 1689462C1 BODY LOCK 1689463C1 CAV CIRCUIT GAUGE COLOR
CONNRCTOR 3543729C1 BODY LOCK 3543731C1
A
K41
16
TN
1689464C1
B*
K41D
18
TN
3535303C1
3535424C1
B
K41-GC
16
WH
1689464C1
C
K95-GF
20
WH
3535302C1
3535424C1
C
K95-GG
18
WH
3535303C1
3535424C1
C*
K9B
18
GY
3535303C1
3535424C1
D
K44G
18
GY
3535303C1
3535424C1
E
PLUG
-
-
-
-
F
PLUG
-
-
-
-
AIR FILTER RESTRICTION GAUGE (6703A)
W/ ISX 2013 ENGINE * W/EURO IV ISX ENGINE
A B
GROUND SPLICE (6704)
CONNRCTOR 3522068C1 BODY LOCK 1661874C1 CAV
CIR
A
K9AAB
GAUGE COLOR 18
GY
1661875C1 1661872C1
TERMINAL
SEAL/SLV
B
K28
18
TN
1661875C1 1661872C1
F E D C
CAV
CIR
GAUGE COLOR
TERMINAL
SEAL/SLV
A
K92B16
14
WH
2033816C1 1652325C1
B
K92A16
14
WH
2033816C1 1652325C1
C
K10WH1
12
WH
2033816C1 0589390C1
D
K77-G
16
WH
2033819C1 1652325C1
E
K10WH5
14
WH
2033816C1 1652325C1
F
K10-GL
12
WH
2033816C1 0589390C1
B A
CONNRCTOR 3551896C1 BODY LOCK 3551897C1 CHK
DATE
0488 19MAY14
CHANGE
ADDED R/D 6704.
REV
E
REFERENCE
92447S
DRAWN
RELEASE NO.
91662T
Figure 545
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
21DEC12
PART NO.
SHEET
AE08058107
096
Connector Body Composite (6702), (6703), (6703A), (6704)
545
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.166. CONNECTOR BODY COMPOSITE (6703A), (6706), P. 96A ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
AIR RESTRICTION GAUGE (6703A)
A B
CONNRCTOR 3522068C1 BODY LOCK 1661874C1
CAV CIRCUIT GAUGE COLOR
TERMINAL
SEAL/SLEEVE
A*
K9AAB
18
GY
1661875C1
1661872C1
A**
K9AAB
16
GY
1661875C1
1661872C1
B
K28
18
TN
1661875C1
1661872C1
* N/LONESTAR ** W/LONESTAR
ECM 5V ADAPTER (6706)
F E D C B A
CONNECT0R 3543729C1 BODY LOCK 3543731C1
CAV CIRCUIT GAUGE COLOR
CHK
012
DATE
TERMINAL
PLUG
-
-
3535425C1
-
B
K34BB
18
TN
3535303C1
3535424C1
C
PLUG
-
-
3535425C1
-
D
K23A1
18
TN
3535303C1
3535424C1
E
K92A4
18
TN
3535303C1
3535424C1
F
PLUG
-
-
3535425C1
-
CHANGE
07FEB13 INITIAL RELEASE.
REV
A
REFERENCE
91662T
DRAWN
91662T
Figure 546
NAME
MJV0088 CIRCUIT DIAGRAM, PROSTAR RELEASE NO.
546
SEAL/SLEEVE
A
DATE
21DEC12
PART NO.
AE08058107
Connector Body Composite (6703A), (6706)
SHEET
96A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.167. CONNECTOR BODY COMPOSITE (6712), (6715), (6720), (6748), (6730), (7104F), P. 97 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
AFTERTREATMENT SENSOR (6720)
ECM FUSE (6712)
10
5
6
1
B
A
CONNECTOR 3512967C1
CAV
CIR
A
K14AF
10
RD
3679001C1
B
K14J
GAUGE COLOR
10
RD
3679001C1
CONNECTOR 3690369C1
TERMINAL
CAV CIRCUIT GAUGE COLOR
AAT CHASSIS INTERCONNECT (6715)
2
1
18
TN
3613771C1
2
K95-GA
18
WH
3613771C1
3
K95B
18
TN
3613771C1
4
K95-GB
18
WH
3613771C1
5
K95C
18
TN
3613771C1
6
K95-GC
18
WH
3613771C1
7
K95-GD
18
WH
3613771C1
8
K95E
18
TN
3613771C1
9
K95DA
18
TN
3613771C1
10
PLUG
-
-
3573076C1
TERMINAL
1*
K41D
16
TN
3850120C1
1
K41D
20
WH
3850120C2
2
K41E
20
TN
3850120C3
K41E
18
TN
3850120C1
2*
K95A
EGNR DIAGNOSTIC CONN (6748)
CONNECT0R 6104815C1 CAV CIRCUIT GAUGE COLOR
TERMINAL
1
B
A C
* W/ 2010 SCR 13L ENGINE CONNECT0R 3602454C1 BODY LOCK 1655705C1 CAV CIRCUIT GA COLOR HCL FUEL PRESSURE (6730)
TERMINAL
A
K5B(+)
18
YL
1680206C1
B
K5B(-)
18
GN
1680206C1
C
PLUG
-
-
-
TRANSMISSION CLEAN POWER (7104F) (LOCATED BY STARTER)
1 2
A
3
B CONNECTOR 3689958C1 CAV CIRCUIT GAUGE COLOR
TERMINAL
SEAL/SLEEVE
CONNECT0R 1671611C1 BODY LOCK 1671608C1
1
K95DB
18
TN
3689959C1
3623615C1
TERMINAL
SEAL/SLEEVE
2
K95R
18
TN
3689959C1
3623615C1
A
K92A170
14
RD
2033912C1
0589391C1
3
K95S
18
TN
3689959C1
3623615C1
B
K92-G
14
WH
2033912C1
0589391C1
CHK
012
DATE
10MAY13
CHANGE
ADDED : R/D 6748 &
REV
D
REFERENCE
92070B
CAV CIRCUIT GAUGE COLOR
DRAWN
300422 RELEASE NO.
EFFECTS FOR 2010 SCR 13L ENG.
Figure 547
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
097
Connector Body Composite (6712), (6715), (6720), (6748), (6730), (7104F)
547
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.168. CONNECTOR BODY COMPOSITE (7150), P. 97A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CAV CIRCUIT GAUGE COLOR
EATON GEN3 TCM (7150)
21
-
5
K92#105
18
TN
3686945C1
6
-
-
-
-
7
-
-
-
-
8@
K5B108
18
GN
3686945C1
8*
K47#160
18
YL
3686945C1
61
K92#161
18
TN
3686945C1
62
K92#162
18
YL
3686945C1
63
K92#163
18
TN
3686945C1
64
K92#164
18
65
K92#165
18
TN
3686945C1
66
-
-
-
-
67
-
-
-
-
68
-
-
-
-
69
K92#169
18
TN
3686945C1
70
K92#170
18
TN
3686945C1
71
K92#171
18
TN
3686945C1
72
-
-
-
-
73
-
-
-
-
74
K92#174
18
TN
3686945C1
75
K92#175
18
OR
3686945C1
76
K92#176
18
YL
3686945C1
77
K92#177
18
78
-
-
-
-
79
-
-
-
-
80* K92#180
18
OR
3686945C1
80@ K92#180
18
TN
3686945C1
CHANGE
INITIAL RELEASE.
A
92447S
GY
3686945C1
18
LT GN 3686945C1
PK
3686945C1
11
K92#111
18
OR
3686945C1
12
K92#112
18
TN
3686945C1
13
-
-
-
-
-
-
3686945C1
16
92#116
18
17
K92#117
18
TN
3686945C1
18
K92#118
18
TN
3686945C1
19
K92#119
18
LT BL 3686945C1
20* K92#120
18
DK BL 3686945C1
20@ K92#120
18
LT BL 3686945C1
LT BL 3686945C1
21
-
-
-
-
22
K92#122
18
YL
3686945C1
23
K92#123
18
24
K92#124
18
TN
3686945C1
25
K47A125
18
TN
3686945C1
26
-
-
-
LT BL 3686945C1
-
27
-
-
-
-
28
K5B128
18
YL
3686945C1
29
-
-
-
-
30
K92#130
18
WH
3686945C1
31
K92#131
18
YL
3686945C1
32
-
-
-
-
33
K92#133
18
YL
3686945C1
34
K92#134
18
TN
3686945C1
35
-
-
-
-
36
92#136
18
OR
3686945C1
37
K92#137
18
TN
3686945C1
38
-
-
-
-
39
K48#139
18
OR
3686945C1
40
K47#140
18
41
LT GN 3686945C1
K92#141
18
TN
3686945C1
42& K92#142
18
TN
3686945C1
42# K92#142
18
WH
3686945C1
K92#143
18
43
LT BL 3686945C1
44
-
-
-
-
45
K92#145
18
OR
3686945C1
46
-
-
-
-
47
-
-
-
-
48
-
-
-
-
49
-
-
-
-
50
-
-
-
-
51
K92#151
18
WH
3686945C1
52
K92#152
18
LT GN 3686945C1
53
-
-
-
-
54
K92#154
18
TN
3686945C1
55
K92#155
18
TN
3686945C1
56
K92#156
18
TN
3686945C1
57
K92#157
18
WH
3686945C1
58
K92#158
18
59
K48#159
18
DRAWN
MJV0370
92447S
Figure 548
18
K92#110
WH
LT GN 3686945C1
REFERENCE
18
K92#109
-
LT BL 3686945C1
REV
K5B108
9 10
18
RELEASE NO.
548
-
3686945C1
-
-
* W/ALLISON GEN 4 4000/4500 XMSN @ W/ALLISON GEN 4 3000/3500 XMSN & W/AUTO NEUTRAL # W/AUTO NEUTRAL & RETARDER
0488 20MAY14
-
YL
-
K92#115
CONNECTOR 3605713C1 BODY LOCK 3606525C1
DATE
18
-
15
40 60
CHK
-
K92#103
4
14
80
60
TERMINAL
LT BL 3686945C1
3
61
20
18
2
41
1
K92#101
1
LT GN 3686945C1 TN
3686945C1
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
14MAR14
PART NO.
AE08058107
Connector Body Composite (7150)
SHEET
97A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.169. CONNECTOR BODY COMPOSITE (7105), (7104B), (7104F), (7110), (7110A), P. 98 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CAVITY CIRCUIT GAUGE COLOR
CAV CIRCUIT GAUGE COLOR
CHK
-
TERMINAL
PLUG
-
-
3527276C1
2
K5V(-)
18
LTGN
3518963C1
2*
K5V(-)
18
GN
3555249C1
3
K5V(+)
18
YL
3518963C1
3*
K5V(+)
18
YL
3555249C1
4
K17-GC
18
PK
3518963C1
4*
K17-GC
18
PK
3555249C1
5
PLUG
-
-
3527276C1
6
PLUG
-
-
3527276C1
7
PLUG
-
-
3527276C1
8
PLUG
-
-
3527276C1
9
PLUG
-
-
3527276C1
10
K3BA(+)
18
DKBL
3518963C1
10* K3BA(+)
18
-
3527276C1
-
-
3527276C1
31
K92ER
18
TN
3555249C1
32
K17B
18
PK
3518963C1
32*
K17B
18
PK
3555249C1
33
K92DM
16
TN
3555249C1
34
K92DR
18
TN
3527276C1
34*
K92DR
18
TN
3555249C1
35
K13A
14
PK
3557534C1
36
K10-GE
12
WH
3557534C1
37
PLUG
-
-
3527276C1
38
K14A
12
RD
3557534C1
TRANSMISSION CLEAN GROUND (7104F / *7104B) * W/ ALLISON TC10 TRANSMISSION
CONNECTOR 3924162C1 CAV CIRCUIT GAUGE COLOR
K3BA(-)
18
GY
3518963C1
18
GY
3555249C1
TERMINAL
1
PLUG
-
-
-
2
K92-G
14
WH
3618273C1
2*
K92-G
12
WH
3612308C1
J1939 RESISTOR (7110) (LOCATED ON TRANSMISSION HARNESS)
DK BL 3555249C1
11* K3BA(-)
C
12
PLUG
-
-
3527276C1
13
PLUG
-
-
3527276C1
14
PLUG
-
-
3527276C1
15
PLUG
-
-
3527276C1
16
PLUG
-
-
3527276C1
CAV
CIR
TERMINAL
SEAL/SLEEVE
16
K92A
18
TN
3555249C1
A
K5TB(+)
18
YL
1661875C1
3568570C1
17
PLUG
-
-
3527276C1
B
PLUG
-
-
2025431C1
-
17
K92B
18
TN
3555249C1
C
K5TB(-)
18
LTGN
1661875C1
1661872C1
18
K92DP
18
TN
3527276C1
18*
K92DP
18
TN
3555249C1
19
K92DL
16
TN
3555249C1
20
K92E
18
TN
3518963C1
20*
K92E
16
TN
3555249C1
21
K92F
18
TN
3518963C1
21*
K92F
18
TN
3555249C1
22
K92H
18
TN
3518963C1
22*
K92H
18
TN
3555249C1
23
PLUG
-
-
3527276C1
B A CONNECTOR 1667741C1 BODY LOCK 1667771C1 GAUGE COLOR
J1939 TERMINATOR (7110A)
C B A
24
PLUG
-
-
3527276C1
24
K92DN
18
TN
3518963C1
25
K92J
18
TN
3555249C1
26
K17C
18
PK
3518963C1
26*
K17C
16
PK
3555249C1
27
K98GN
18
LTGN
3518963C1
A
27*
K98GN
18
GN
3555249C1
B
PLUG
-
-
-
28
K98YL
18
YL
3518963C1
C
K5B(-)
18
GN
1661875C1
28*
K98YL
18
YL
3555249C1
CHANGE
DATE
-
-
PLUG
* W/ 2010 SCR 13L ENG
1
11
PLUG
30
22
34
38
28 12 6
4
CONNECTOR 3599542C1
TERMINAL
29
36
18
26 32
37
25 31 9 3
10
17
7 1
13 35
23 29
EATON GEN3 TCM CONNECTOR (7105) (LOCATED ON LEFT SIDE OF TRANSMISSION)
ADDED R/D 7104B.
REV
E
REFERENCE
84576N
CONNECTOR 1667741C1 BODY LOCK 1667771C1
CAV CIRCUIT GAUGE COLOR
DRAWN
18
YL
TERMINAL 1661875C1
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
91662T
Figure 549
K5B(+)
DATE
21DEC12
PART NO.
AE08058107
SHEET
098
Connector Body Composite (7105), (7104B), (7104F), (7110), (7110A)
549
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.170. CONNECTOR BODY COMPOSITE (7150), P. 98A ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
21
41
CONNECTOR REF (7150) OR (7150F2)
1
61
24
K92#124 18
TN
3686945C1
25
K47A125 18
TN
3686945C1 -
26
PLUG
-
-
27
PLUG
-
-
-
28
K5B128
18
YL
3686945C1
PLUG
-
29
-
-
30
K92#130 18
WH
3686945C1
31
K92#131 18
YL
3686945C1
32
3686945C1
34
K92#134 18
TN
3686945C1
-
-
36
K92#136 18
OR
3686945C1
37
K92#137 18
TN
3686945C1
40 60
CAV CIRCUIT GAUGE COLOR 1
K92#101
012
LT BL 3686945C1
2
PLUG
-
-
-
3
K92#103
18
YL
3686945C1
4
PLUG
5
K92#105
18
TN
3686945C1
6
PLUG
-
-
-
7
PLUG
-
-
-
8*
K5B108
18
GN
3686945C1
8#
K5B108
18
9
K92#109
18
GY
3686945C1
10
K92#110
18
PK
3686945C1
11
K92#111
18
OR
3686945C1
12
K92#112
18
TN
3686945C1
13
PLUG
-
-
-
14
CHK
18
PLUG
LT GN 3686945C1
-
15
K92#115
18
16
WH
3686945C1
K92#116
18
17* K92#117
18
LT BL 3686945C1 TN
3686945C1
17& K92A117
18
TN
3686945C1
-
-
18
PLUG
-
19
K92#119
18
LT BL 3686945C1
20& K92#120
18
DK BL 3686945C1
20* K92#120
18
LT BL 3686945C1
21
PLUG
-
22
K92#122
18
23
K92#123
18
DATE
10MAY13
-
-
YL
3686945C1
LT BL 3686945C1
CHANGE
ADDED : R/D 7150 &
REV
C
REFERENCE
92070B
DRAWN
Figure 550
550
-
-
-
OR
3686945C1
40
K47#140 18 LT GN 3686945C1
41
K92#141 18
TN
3686945C1
42
K92#142 18
TN
3686945C1
42
K92#142 18
WH
3686945C1
43
K92#143 18 LT BL 3686945C1 PLUG
-
K92#145 18
-
-
OR
3686945C1
46
PLUG
-
-
-
47
PLUG
-
-
-
48
PLUG
-
-
-
49
PLUG
-
-
-
50
PLUG
-
-
-
WH
3686945C1
51
K92#151 18
52
K92#152 18 LT GN 3686945C1 -
-
54
K92#154 18
PLUG
-
TN
3686945C1
55
K92#155 18
TN
3686945C1
56
K92#156 18
TN
3686945C1
57
K92#157 18
WH
3686945C1
58
K92#158 18 LT GN 3686945C1
59
K48#159 18
TN
3686945C1
60
K47#160 18
YL
3686945C1
61
K92#161 18
TN
3686945C1
62
K92#162 18
YL
3686945C1
63
K92#163 18
TN
3686945C1
64
K92#164 18 LT BL 3686945C1
65
K92#165 18
TN
3686945C1
66
PLUG
-
-
-
67
PLUG
-
-
68
PLUG
-
-
-
-
69
K92#169 18
TN
3686945C1
70
K92#170 18
TN
3686945C1
71
K92#171 18
TN
3686945C1 -
72
PLUG
-
-
73
PLUG
-
-
-
74
K92#174 18
TN
3686945C1
75
K92#175 18
OR
3686945C1
76
K92#176 18
YL
3686945C1
77
K92#177 18 LT GN 3686945C1
78
PLUG
-
-
79
PLUG
-
-
-
80& K92#180 18
OR
3686945C1
80* K92#180 18
TN
3686945C1
NAME
MJV0370 CIRCUIT DIAGRAM, PAYSTAR RELEASE NO.
MOVED R/D 7501,7502 & 7600 TO SHEET 98B.
PLUG
-
K48#139 18
53
TERMINAL
PLUG
39
45
80
-
YL
44
CONNECTOR 3605713C1 BODY LOCK 3606525C1
-
K92#133 18
38
20
-
33
35
* W/ AUTO NEUTRAL # W/ RELOCATOR TERM RESISTER & W/ AUTO NEUTRAL & RETARDER
PLUG
91662T
DATE
24DEC12
PART NO.
AE08058107
Connector Body Composite (7150)
SHEET
98A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.171. CONNECTOR BODY COMPOSITE (7205), (7206), (7211), (7212), (7213), P. 98B ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
VIEW A (7205)
CAV CIRCUIT GAUGE COLOR
E F
D C B A
G H
TERMINAL
SEAL/SLEEVE
A
K92B103
18
YL
1661875C1
3568570C1
B
K92#161
18
TN
1661875C1
3568570C1
C
K92#157
18
WH
1661875C1
3568570C1
D
K92#124
18
TN
1661875C1
3568570C1
E
K92#122
18
YL
1661875C1
3568570C1
F
K92#105
18
TN
1661875C1
3568570C1
G
K92#164
18
LTBL
1661875C1
3568570C1
H
K92#162
18
YL
1661875C1
3568570C1
CONNECTOR 3525872C1 BODY LOCK 3525873C1
CAV CIRCUIT GAUGE COLOR
TERMINAL
SEAL/SLEEVE
A
K92#101
18
LTBL
1667742C1
3568570C1
B
K92#117
18
TN
1667742C1
3568570C1
C
K92A103
18
YL
1667742C1
3568570C1
B
D
K92#143
18
LTBL
1667742C1
3568570C1
C
E*
K92#142
18
WH
1667742C1
3568570C1
E&
K92#142
18
TN
1667742C1
3568570C1
F
K92#145
18
OR
1667742C1
3568570C1
G
K92#130
18
WH
1667742C1
3568570C1
H
K92#123
18
LTBL
1667742C1
3568570C1
VIEW C (7206)
H G
A
F E
D
CONNECTOR 3525874C1 BODY LOCK 3525875C1
* W/ RETARDER & W/ AUTO NEUTRAL & RETARDER
RETARDER TEMP SENSOR (7211) CAV CIRCUIT GAUGE COLOR
TERMINAL
B
A
K92A175
18
OR
2036586C1
A
B
K92B158
18
LTGN
2036586C1
CONNECTOR 3524377C1
RETARDER ACCUMULATOR SOLENOID (7212) CAV CIRCUIT GAUGE COLOR
B
TERMINAL
A
K92A119
18
LTBL
2036586C1
B
K92C131
18
YL
2036586C1
A
CONNECTOR 3524378C1
RETARDER SOLENOID (7213) CAV CIRCUIT GAUGE COLOR
B
TERMINAL
A
K92#115
18
WH
2036586C1
B
K92B131
18
YL
2036586C1
A CONNECTOR 3519587C1
CHK
012
DATE
10MAY13
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92070B
DRAWN
RELEASE NO.
92070B
Figure 551
NAME
MJV0088 CIRCUIT DIAGRAM, PROSTAR DATE
25APR13
PART NO.
AE08058107
SHEET
98B
Connector Body Composite (7205), (7206), (7211), (7212), (7213)
551
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.172. CONNECTOR BODY COMPOSITE (7220), (7250), (7350), P. 98C ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
BODY BUILDER (7220) (LOCATED ON DASH PANEL)
TCM BULKHEAD CONNECTOR (7250)
1
11 15
7
14
6 10
20
CONNECTOR 3605715C1 BODY LOCK 3606532C1
CAV CIRC GAUGE COLOR
DATE
TEM1
16
GY
1651969C1
K92#111
18
OR
3686945C1
2
TEM2
16
GY
1651969C1
2
K92#155
18
TN
3686945C1
3
TEM3
16
GY
1651969C1
3
K92#177
18
LTGN
3686945C1
4
TEM4
16
GY
1651969C1
4
K92#136
18
OR
3686945C1
5
TEM5
16
GY
1651969C1
5
K92#152
18
LTGN
3686945C1
6
TEM6
16
GY
1651969C1
6
K92#171
18
TN
3686945C1
7
TEM7
16
GY
1651969C1
7
PLUG
-
-
-
8
TEM8
16
GY
1651969C1
8
K92#174
18
TN
3686945C1
9
PLUG
-
-
0453133C1
9
K92#133
18
YL
3686945C1
10
PLUG
-
-
0453133C1
10
K92#151
18
WH
3686945C1
11
PLUG
-
-
0453133C1
11* K92#131
18
YL
3686945C1
12
PLUG
-
-
0453133C1
11* K92A131
18
YL
3686945C1
12
K92#137
18
TN
3686945C1
13
K92#180
18
TN
3686945C1
14
K92#120
18
LTBL
3686945C1
15
K92#116
18
LTBL
3686945C1
16* K92#112
18
TN
3686945C1
16* K92A112
18
TN
3686945C1
17
PLUG
-
-
-
18
K92#154
18
TN
3686945C1
19* K92#158
18
LTGN
3686945C1
19* K92A158
18
LTGN
3686945C1
18
YL
3686945C1
K92#176
CAV CIRCUIT GAUGE COLOR
REV
CHANGE
ADDED R/D 7350.
B
REFERENCE
84576N
PLUG
-
-
2
PLUG
-
-
-
3
K92-G
12
WH
3755757C1
4
K92#165
18
TN
3685477C1
5
PLUG
-
-
-
6
PLUG
-
-
-
7
PLUG
-
-
-
8
PLUG
-
-
-
9
PLUG
-
-
-
10
K47A125
18
TN
3685477C1
-
11
PLUG
-
-
-
12
K5B108
18
GN
3685477C1
13
PLUG
-
-
-
14
PLUG
-
-
-
15
PLUG
-
-
-
16
K92#163
18
TN
3685477C1
17
PLUG
-
-
-
18
K5B128
18
YL
3685477C1
19
K92#134
18
TN
3685477C1
20
K92#141
18
TN
3685477C1
21
PLUG
-
-
-
22
K92#110
12
RD
3755757C1
23
PLUG
-
-
-
24
PLUG
-
-
-
DRAWN
NAME
MJV0088 CIRCUIT DIAGRAM, PROSTAR
92070B
Figure 552
TERMINAL
1
RELEASE NO.
552
TERMINAL
1
CONNECTOR 3755755C1
-
1
TERMINAL
TC10 TCU (7350)
CHK
12
1
20
-
6
CONNECTOR 3601924C1 BODY LOCK 3601925C1
* W/ 2010 SCR 13L ENGINE CAV CIRCUIT GAUGE COLOR
7
DATE
25APR13
PART NO.
AE08058107
Connector Body Composite (7220), (7250), (7350)
SHEET
98C
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.173. CONNECTOR BODY COMPOSITE (7500W), (7501), (7502), (7600), (7600A), (7603), P. 98D CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
REVERSE LIGHT (7500W) (LOCATED ON TOP OF TRANSMISSION)
CAV CIRC GAUGE COLOR
A B
TERMINAL
SEAL/SLEEVE
A
K71A
16
OR
1661875C1
1661872C1
B
K71B
16
OR
1661875C1
1661872C1
CONNECTOR 1661778C1 BODY LOCK 1661874C1
ECA (7501) (LOCATED ON TOP OF TRANSMISSION)
A
B
C
CONNECTOR 1667733C1 BODY LOCK 1667734C1
* W/ 2010 SCR 13L ENGINE # W/ ISX ENGINE
CAV
CIRC
A
PLUG
GAUGE COLOR -
-
TERMINAL
SEAL/SLV
1675451C1
B
K11-G
10
WH
1667737C1 1667735C1
-
C
K14S
10
RD
1667737C1 1667735C1
#C
k14K
10
RD
1667737C1 1667735C1
C*
K14N
10
RD
1667737C1 1667735C1
XMSN PTO (7502) (LOCATED ON TOP OF TRANSMISSION)
A
CAV
CIRC
A
K92DP
GAUGE COLOR 18
TN
0587578C1 1652325C1
TERMINAL
SEAL/SLV
B
K92DR
18
TN
0587578C1 1652325C1
B CONNECTOR 0587567C91 VEHICLE SPEED SENSOR (7600/7600A) (LOCATED ON TOP OF TRANSMISSION)
CAV CIRC GAUGE COLOR
TERMINAL
SEAL/SLEEVE
A
K47
18
GY
3554322C1
3554318C1
B
#A
K47A
18
GY
3554322C1
3554318C1
A
B
K47A
18
GY
3554322C1
3554318C1
#B
K47B
18
GY
3554322C1
3554318C1
# W/ ISX ENGINE CONNECTOR 3662425C1 BODY LOCK 3662518C1
ALLISON ENGINE SPEED SENSOR (7603)
CAV CIRCUIT GAUGE COLOR
B A
TERMINAL
SEAL/SLEEVE
A
K48#159
18
TN
3554322C1
3554318C1
B
K48#139
18
OR
3554322C1
3554318C1
CONNECTOR 3610533C1 BODY LOCK 3610532C1
CHK
DATE
0488 20MAY14
CHANGE
ADDED R/D 7603.
REV
B
REFERENCE
92447S
DRAWN
RELEASE NO.
92070B
Figure 553
NAME
MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
25APR13
PART NO.
AE08058107
SHEET
98D
Connector Body Composite (7500W), (7501), (7502), (7600), (7600A), (7603)
553
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.174. CONNECTOR BODY COMPOSITE (7605), (7615), P. 98E ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
ALLISON OUTPUT SPEED SENSOR (7605)
CAV CIRCUIT GAUGE COLOR
B A
CONNECTOR 3610533C1 BODY LOCK 3610532C1
A
K47#160
18
B
K47#140
18
TERMINAL
SEAL/SLEEVE
3554322C1
3554318C1
LT GN 3554322C1
3554318C1
YL
W/ 2010 SCR 13L ENGINE
ALLISON TURBINE SPEED SENSOR (7615)
CAV CIRCUIT GAUGE COLOR
TERMINAL
SEAL/SLEEVE
3554322C1
3554318C1
18
DK BL 3554322C1
3554318C1
18
LT BL 3554322C1
3554318C1
B
A
K92#180
18
A
B
K92#120
B
K92#120
OR
CONNECTOR 3610533C1 BODY LOCK 3610532C1
CHK
012
DATE
10MAY13
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92070B
DRAWN
RELEASE NO.
92070B
Figure 554
554
NAME
MJV0088 CIRCUIT DIAGRAM, PROSTAR DATE
25APR13
PART NO.
AE08058107
Connector Body Composite (7605), (7615)
SHEET
98E
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.175. CONNECTOR BODY COMPOSITE (7110B), (7700K), (7802), (7905), P. 99 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
J1939 TERMINATOR (7110B))
TRANSMISSION OIL TEMP SENSOR (7700K) (LOCATED ON UNDERSIDE OF TRANSMISSION)
C
1
2
B A CONNECTOR 3536864C1 CONNECTOR 1667741C1
CAV
CIR
GAUGE COLOR
A
K5C128
18
B
PLUG
-
C
K5C108
18
C
K5C108
18
TERMINAL
SEAL/SLEEVE
YL
1661875C1
3568570C1
-
-
-
GN
1661875C1
3568570C1
LT GN 1661875C1
3568570C1
CAV
CIR
TERMINAL
SEAL/SLEEVE
1
K31
GAUGE COLOR 18
TN
3561584C1
3536868C1
2*
K9AAD
18
GY
3561584C1
3536868C1
2@
K9AA
16
GY
3561584C1
3536868C1
@ W/ TRANSMISSION OIL TEMP N/ AC * W/ TRANSMISSION OIL TEMP W/ AC
NEUTRAL SWITCH (7802) (LOCATED ON TOP OF TRANSMISSION)
SHIFTER CONNECTION (7905) (LOCATED ON SHIFTER MODULE)
B A CONNECTOR 3540051C91
A B
C
H
K L
J
D E
F
G
M N
P
CONNECTOR 3601746C1 CAV
CIR
GAUGE COLOR
TERMINAL
SEAL/SLEEVE
CAV
CIR
GAUGE COLOR
TERMINAL
SEAL/SLEEVE
A
K97J
18
VT
0587578C1
1652325C1
A
PLUG
-
-
3535425C1
-
A*
K97J
18
VT
0587576C
1652325C1
B
A92-GAH
16
WH
3535303C1
3535424C1
B
K97S
18
VT
0587578C1
1652325C1
C
A92VA
16
TN
3535303C1
3535424C1
B*
K97S
18
VT
0587576C1
1652325C1
D
A92UA
18
TN
3535303C1
3535424C1
E
PLUG
-
-
3535425C1
-
F
A5FA(+)
18
YL
3535303C1
3535424C1
F*
A5FB(+)
18
YL
3535303C1
3535424C1
G
A5FA(-)
18
GN
3535303C1
3535424C1
G*
A5FB(-)
18
GN
3535303C1
3535424C1
H
PLUG
-
-
3535425C1
-
J
A62DC
18
DKBL
3535303C1
3535424C1
K
A9ZA
18
GY
3535303C1
3535424C1
L
A92
18
TN
3535303C1
3535424C1
M
PLUG
-
-
3535425C1
-
N
A92A
18
TN
3535303C1
3535424C1
P
A92B
18
TN
3535303C1
3535424C1
* W/ 2010 SCR 13L ENGINE
* W/ 2010 LH,W/GEN 4,VCM
CHK
DATE
CHANGE
0488 18AUG15 ADDED CIRCUITS
REV
E
REFERENCE
93248T
DRAWN
300422 RELEASE NO.
A5B(+ & -)AT R/D 7905.
Figure 555
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
099
Connector Body Composite (7110B), (7700K), (7802), (7905)
555
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.176. CONNECTOR BODY COMPOSITE (8000), (8001), P. 99A CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
RIGHT HEADLIGHT T / S HARNESS CONNECTOR (8000) (LOCATED ON UNDERSIDE OF HOOD BY HEADLIGHT MODULE - RIGHT SIDE)
E
A
D
B
C
C
B
D
A
E
CONNECTOR 1661375C2 BODY LOCK 1661376C1
CONNECTOR 0587579C1 BODY LOCK 1677914C1
CAV
CIRC
TERMINAL
SEAL/SLEEVE
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
M52B
14
YL
2033816C1
0589391C1
A
C52B
14
YL
2033912C1
0589391C1
B
M11-GB
14
WH
2033816C1
0589391C1
B
C11-GB
14
WH
2033912C1
0589391C1
C
M53B
14
YL
2033816C1
0589391C1
C
C53B
14
YL
2033912C1
0589391C1
D*
M57AC
16
OR
2033819C1
1652325C1
D
C57
16
OR
2033911C1
1652325C1
D*
M57
16
OR
2033819C1
1652325C1
E
C58B
16
BN
2033911C1
1652325C1
E
M58B
16
BN
2033819C1
1652325C1
GAUGE COLOR
GAUGE COLOR
* MUTUALLY EXCLUSIVE
LEFT HEADLIGHT T / S HARNESS CONNECTOR (8001) (LOCATED ON UNDERSIDE OF HOOD BY HEADLIGHT MODULE - LEFT SIDE)
E
A
D
B
C
C
B
D
A
E
CONNECTOR 1677851C1 BODY LOCK 1677914C1
CONNECTOR 1661375C2 BODY LOCK 1661376C1
CAV
CIRC
TERMINAL
SEAL/SLEEVE
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
M52A
GAUGE COLOR 14
YL
2033816C1
0589391C1
A
C52A
14
YL
2033912C1
0589391C1
B
M11-GA
14
WH
2033816C1
0589391C1
B
C11-GA
14
WH
2033912C1
0589391C1
C
M53A
14
YL
2033816C1
0589391C1
C
C53A
14
YL
2033912C1
0589391C1
D*
M56AB
16
OR
2033819C1
1652325C1
D
C56
16
OR
2033911C1
1652325C1
D*
M56
16
OR
2033819C1
1652325C1
E
C58A
16
BN
2033911C1
1652325C1
E
M58A
16
BN
2033819C1
1652325C1
GAUGE COLOR
* MUTUALLY EXCLUSIVE CHK
DATE
0488 20MAY14
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 556
556
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
Connector Body Composite (8000), (8001)
SHEET
99A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.177. CONNECTOR BODY COMPOSITE (8002), (8003), (8006T), (8006R), (8050), (8051), P. 99B CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
LEFT HEADLIGHT T/S HARNESS CONN (8002) (W/ LONESTAR)
4 1
CAV
CIR
YL
3618273C1
1
M52B
14
YL
3618273C1
14
WH
3618273C1
2
M11-GB
14
WH
3618273C1
14
YL
3618273C1
3
M53B
14
YL
3618273C1
3618273C1
4
M57
16
OR
3618273C1
M58B
16
BN
3618273C1
-
-
-
3573076C1
CIR
1
M52A
14
2
M11-GA
3
M53A M56AC
4 1
TERMINAL
CAV
4
RIGHT HEADLIGHT T/S HARNESS CONN (8003) (W/ LONESTAR)
GAUGE COLOR
16
OR
5
M58A
16
BN
3618273C1
5
6
-
-
-
3573076C1
6
6 3
6 3
CONNECTOR 3612306C1
CONNECTOR 3612306C1
B
B
A
A
CONNECTOR 3600046C1 BODY LOCK 3600054C1 CIR
A#
C53A
A*
GAUGE COLOR 14
C53B
14
YL YL
CONNECTOR 3600047C1 BODY LOCK 3600054C1
TERMINAL
SEAL/SLEEVE
CAV
CIR
TERMINAL
SEAL/SLEEVE
2033816C1
0589391C1
A#
C52A
14
YL
2033816C1
0589391C1
0589391C1
A*
C52B
14
YL
2033816C1
0589391C1
C11-GAA
14
WH
2033816C1
0589391C1
C11-GBA
14
WH
2033816C1
0589391C1
2033816C1
B#
C11-GAB
14
WH
2033816C1
0589391C1
B#
B*
C11-GBB
14
WH
2033816C1
0589391C1
B*
GAUGE COLOR
# W/ HEADLIGHT HIGH BEAM LEFT * W/ HEADLIGHT HIGH BEAM RIGHT
# W/ HEADLIGHT LOW BEAM LEFT * W/ HEADLIGHT LOW BEAM RIGHT
SKIRT LIGHTS (8051) (LOCATED ON RIGHT SIDE DASH PANEL)
CUSTOMER SUPPLIED LIGHTS (8050) (LOCATED ON CHASSIS HARNESS BY DASH PANEL)
A
A
B
B
CONNECTOR 1661778C1 BODY LOCK 1661874C1
CONNECTOR 1661778C1 BODY LOCK 1661874C1 GAUGE COLOR
TERMINAL
HEADLIGHT HIGH (8006R) (LOCATED INBOARD IN HEADLIGHT MODULE)
HEADLIGHT LOW (8006T) (LOCATED IN HEADLIGHT MODULE)
CAV
GAUGE COLOR
CAV
CIR
TERMINAL
SEAL/SLEEVE
A
M54X
16
OR
1661875C1
1661872C1
B
M54-GA
16
WH
1661875C1
1661872C1
CAV
CIR
TERMINAL
SEAL/SLEEVE
A
A54XA
GAUGE COLOR 16
BN
1661875C1
1661872C1
A*
A54XE
16
BN
1661875C1
1661872C1
B
A54-GXA
16
WH
1661875C1
1661872C1
* W/ TOPGUN CHK
DATE
0488 20MAY14
CHANGE
INITIAL RELEASE.
REV
A
REFERENCE
92447S
DRAWN
RELEASE NO.
92447S
Figure 557
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
14MAR14
PART NO.
AE08058107
SHEET
99B
Connector Body Composite (8002), (8003), (8006T), (8006R), (8050), (8051)
557
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.178. CONNECTOR BODY COMPOSITE (8052), (8053), (8054), (8070), (8071), (8100), (8100A), P. 99C CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
SKIRT LIGHTING (8052) (LOCATED ON RIGHT SIDE DASH PANEL)
RIGHT TURN SIGNAL (8053) (LOCATED AT FORWARD END OF RIGHT FRAME RAIL) CONNECTOR 1667741C1 BODY LOCK 1667771C1
A B
C
C
B CONNECTOR 1667740C1 BODY LOCK 1667771C1 GAUGE COLOR
A
CAV
CIR
TERMINAL
SEAL/SLEEVE
A
A54-GXD
16
WH
1667742C1
1661872C1
CAV
CIR
TERMINAL
SEAL/SLEEVE
B
A57B
16
OR
1667742C1
1661872C1
A
A54-GXE
16
WH
1661875C1
1661872C1
C
A54XC
16
BN
1667742C1
1661872C1
B
A57A
16
OR
1661875C1
1661872C1
B*
A57AA
16
OR
1661875C1
-
B*
A57AC
16
OR
1661875C1
-
C
A54XB
16
BN
1661875C1
1661872C1
C*
A54A
16
BN
1661875C1
-
RIGHT TURN SIGNAL PROSTAR (8054)
GAUGE COLOR
C
* W/ 2010 LH FUSE BLOCK CONNECTOR 1667741C1 BODY LOCK 2025431C1
B A
LEFT HTD MIRROR HOOD MTD (8070) (LOCATED ON UNDERSIDE OF HOOD LEFT SIDE)
* W/ 2010 LH FUSE BLOCK CAV
CIR
TERMINAL
SEAL/SLEEVE
A@
A54-GXE
GAUGE COLOR 16
WH
1661875C1
1661872C1
B@
A57A
16
OR
1661875C1
1661872C1
B@
A57C
16
OR
1661875C1
1661872C1
c@
A54A
16
BN
1661875C1
1661872C1
A B
RIGHT HTD MIRROR HOOD MTD (8071) (LOCATED ON UNDERSIDE OF HOOD RIGHT SIDE)
CONNECTOR 0587567C91
A
CAV
CIR
GAUGE COLOR
TERMINAL
SEAL/SLEEVE
A
M78A
16
LTGN
0597577C1
1652325C1
B
M78-GA
16
WH
0597577C1
1652325C1
B CONNECTOR 0587567C91 CAV
CIR
GAUGE COLOR
TERMINAL
SEAL/SLEEVE
A
M78B
16
LTGN
0587577C1
1652325C1
B
M78-GB
16
WH
0587577C1
1652325C1
LEFT FORWARD MODESTY PANEL TURN LIGHT (8100A) (LOCATED AT FRONT OF LEFT SIDE MODESTY PANEL)
C
LEFT MODESTY TURN LAMP (8100) (LOCATED AT FRONT OF LEFT SIDE MODESTY PANEL)
B A
C B
CONNECTOR 1667741C1 BODY LOCK 1667771C1
A CAV
CIR
TERMINAL
SEAL/SLEEVE
CAV
CIR
TERMINAL
SEAL/SLEEVE
A
M11-GBB
16
WH
1661875C1
1661872C1
A
J11GBA
16
WH
1661875C1
1661872C1
B
M56AB
16
OR
1661875C1
1661872C1
B
J56AA
16
OR
1661875C1
1661872C1
C
M58AB
16
BN
1661875C1
1661872C1
C
J58AA
16
BN
1661875C1
1661872C1
DATE
CHK
-
-
GAUGE COLOR
CONNECTOR 1667741C1 BODY LOCK 1667771C1
CHANGE
ADDED R/D 8054.
REV
B
REFERENCE
92715R
DRAWN
92447S
558
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
Figure 558
GAUGE COLOR
DATE
14MAR14
PART NO.
AE08058107
SHEET
99C
Connector Body Composite (8052), (8053), (8054), (8070), (8071), (8100), (8100A)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.179. CONNECTOR BODY COMPOSITE (8104), (8106), (8107), (8108), (8109), (8110), (8111), (8165), P. 100 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
TRANSMISSION FUSE (8104) LOCATED NEAR HVAC
TIMER CIRCUIT INLINE FUSE (8106/8107) (LOCATED ON LEFT SIDE OF ENGINE)
A
B
A B CONNECTOR 1667639C1
3525613C1 CAV
CIR
A
K14R
B
GAUGE COLOR 10
K14S
RD
10
RD
TERMINAL
SEAL/SLEEVE
3515526C1
3515525C1
3515526C1
CAV
CIRC
A
K14LB
GAUGE COLOR 16
RD
1661707C1
TERMINAL
B
K14L
16
RD
1661707C1
B*
K14L
14
RD
3895713C1
* W/ 2010 SCR 13L ENG
3515525C1
LEFT MARKER LIGHT (8108)
RIGHT MARKER LIGHT (8109)
1 2
1 2
CONNECTOR 3518183C1
CONNECTOR 3518183C1 BODY LOCK 3518174C1
CAV
CIR
TERMINAL
SEAL/SLEEVE
CAV
CIR
TERMINAL
SEAL/SLEEVE
1
N54A1
GAUGE COLOR 18
BN
3626031C1
N/A
1
N54A2
18
BN
3626031C1
N/A
2
N11-GM1
18
WH
3626031C1
N/A
2
N11-GM2
18
WH
3626031C1
N/A
LEFT MODESTY MODERN LIGHT (8110)
GAUGE COLOR
RIGHT MODESTY MODERN LIGHT (8111)
1 2
1 2
CONNECTOR 1667741C1 BODY LOCK 1667771C1
CONNECTOR 1667741C1 BODY LOCK 1667771C1
CAV
CIR
TERMINAL
SEAL/SLEEVE
CAV
CIR
TERMINAL
SEAL/SLEEVE
1
N54A3
GAUGE COLOR 18
BN
1661875C1
1661872C1
A
N11-GM4
18
WH
1661875C1
1661872C1
2
N11-GM3
18
WH
1661875C1
1661872C1
C
NK54A4
18
BN
1661875C1
1661872C1
GAUGE COLOR
MARKER LIGHT (8165) (LOCATED OUTBOARD IN HEADLIGHT MODULE)
1 2
CAV
CIR
TERMINAL
SEAL/SLEEVE
1*
M58AA
GAUGE COLOR 16
BN
3590956C1
3591990C1
1#
M58BA
16
BN
3590956C1
3591990C1
2*
M11-GAD
16
WH
3590956C1
3591990C1
2#
M11-GBD
16
WH
3590956C1
3591990C1
* W/ LH HEAD LIGHT # W/ RH HEAD LIGHT CONNECTOR 3600049C1
CHK
DATE
0488 20MAY14
CHANGE
REVISED AND REDRAWN.
REV
C
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 559
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
02APR09
PART NO.
AE08058107
SHEET
100
Connector Body Composite (8104), (8106), (8107), (8108), (8109), (8110), (8111), (8165)
559
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.180. CONNECTOR BODY COMPOSITE (8203A), (8303A), (8303B), P. 101 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
FOGLIGHT SENSOR SE (8203A) (LOCATED AT THE FORWARD END OF RIGHT FRAME RAIL) ELECTRIC HORN(2010) (8303A) (LOCATED UNDER ENGINE CROSSMEMBER)
1 2 3 4
5 6
A
7
B
8
CONNECTOR 3834342C1 CAV
CIR
GAUGE COLOR
TERMINAL
SEAL/SLEEVE
CONNECTOR 1661778C1 BODY LOCK 1661874C1
1
M64A
16
YL
3579123C1
3600058C1
2
M64-GA
16
WH
3579123C1
3600058C1
CAV
CIR
TERMINAL
SEAL/SLEEVE
3
M64B
16
YL
3579123C1
3600058C1
A
MZ85
16
GY
1661875C1
1661872C1
4
M64-GB
16
WH
3579123C1
3600058C1
B
MZ85-GA
16
WH
1661875C1
1661872C1
5
M56AF
16
OR
3579123C1
3600058C1
6
M57A
16
OR
3579123C1
3600058C1
7
M58AC
16
BN
3579123C1
3600058C1
8
M11-GE
16
WH
3579123C1
3600058C1
GAUGE COLOR
ELECTRIC HORN (8303B) (LOCATED UNDER ENGINE CROSSMEMBER)
A B
CONNECTOR 1661778C1 BODY LOCK 1661874C1
CHK
DATE
CAV
CIR
TERMINAL
SEAL/SLEEVE
A
MY85
16
GY
1661875C1
1661872C1
B
MY85-GA
16
WH
1661875C1
1661872C1
REV
CHANGE
0488 20MAY14
REVISED AND REDRAWN.
C
GAUGE COLOR
REFERENCE
92447S
DRAWN
NAME
310615 RELEASE NO.
-
Figure 560
560
CIRCUIT DIAGRAM,PROSTAR, LONESTAR DATE
14MAR14
PART NO.
AE08058107
Connector Body Composite (8203A), (8303A), (8303B)
SHEET
101
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.181. CONNECTOR BODY COMPOSITE (8201), (8203), (8303), (8310), (8311), (8312), (8350), P. 102 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
LEFT FOG LIGHT (8201/8203) (LOCATED AT FORWARD END OF LEFT FRAME RAIL)
FOG LIGHT (8203) (LOCATED AT FORWARD END OF LEFT FRAME RAIL)
A
4
B
3 2
CONNECTOR 1661778C1 BODY LOCK 1661874C1 CAV
CIR
TERMINAL
SEAL/SLEEVE
A
M85
GAUGE COLOR 16
GY
1661875C1
1661872C1
B
M85-GA
16
WH
1661875C1
1661872C1
1 CONNECTOR 3824986C1 CAV CIRCUIT GAUGE COLOR
TERMINAL
SEAL/SLEEVE
1
M64A
16
YL
3825461C1
3578677C1
2
M64-GA
16
WH
3825461C1
3578677C1
3
M64B
16
YL
3825461C1
3578677C1
5
M64-GB
16
WH
3664989C1
3578677C1
DUAL ELECTRIC HORNS (8310) (LOCATED ON LEFT FRAME RAIL UNDER ENGINE CROSSMEMBER)
ELECTRIC HORN (8303) (LOCATED ON LEFT FRAME RAIL UNDER ENGINE CROSSMEMBER)
B
A A
B BODY LOCK 1661874C1 CONNECTOR 166778C1 GAUGE COLOR
CONNECTOR 3543888C1 BODY LOCK 1661874C1
CAV
CIR
TERMINAL
SEAL/SLEEVE
CAV
CIR
TERMINAL
SEAL/SLEEVE
A
M85
16
GY
1661875C1
1661872C1
A
M85J
16
GY
1667742C1
1661872C1
B
M85-GA
16
WH
1661875C2
1661872C2
B
M85-GC
16
WH
1667742C1
1661872C1
ELECTRIC HORN#1 (8311) (LOCATED AT FORWARD END OF FRAME RAIL)
GAUGE COLOR
ELECTRIC HORN#2 (8312) (LOCATED AT FORWARD END OF FRAME RAIL)
A
A
B
B CONNECTOR 1661778C1
CONNECTOR 1661778C1 CAV
CIR
GAUGE COLOR
TERMINAL
SEAL/SLEEVE
A
*M85J
16
A
M85K
16
GY
1661875C1
1661872C1
CAV
CIR
TERMINAL
SEAL/SLEEVE
GY
1661875C1
1661872C1
A
M85L
16
GY
1661875C1
B
*M85-GC
1661872C1
16
WH
1661875C1
1661872C1
B
M85-GE
16
WH
1661875C1
B
M85-GD
1661872C1
16
WH
1661875C1
1661872C1
GAUGE COLOR
* W/ SINGLE HORN WASHER PUMP (8350) (LOCATED UNDER HOOD ON RIGHT FRAME RAIL)
1
CAV
CIR
TERMINAL
SEAL/SLEEVE
1
M87C
16
GY
3561584C1
3536868C1
2
M87D
16
GY
3561584C1
3536868C1
2
GAUGE COLOR
CONNECTOR 3536864C1 CHK
CHANGE
DATE
0638 07MAY15
ADDED R/D 8310, 8311
REV
D
REFERENCE
92948U
DRAWN
300422 RELEASE NO.
AND 8312.
Figure 561
61802Y
NAME
CIRCUIT DIAGRAM, LONESTAR, PROSTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
102
Connector Body Composite (8201), (8203), (8303), (8310), (8311), (8312), (8350)
561
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.182. INTENTIONALLY LEFT BLANK, P. 103 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
INTENTIONALLY LEFT BLANK
CHK
DATE
0488 20MAY14
REV
CHANGE
GEOMETRY REMOVED.
C
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 562
562
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
Intentionally Left Blank
SHEET
103
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.183. CONNECTOR BODY COMPOSITE (8351), (8352), (8410), (8450), (8450B), P. 104 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
WASHER FLUID LEVEL SENSOR (8351) (LOCATED UNDER HOOD ON RIGHT FRAME RAIL)
2
A
WASHER PUMP (8352)
1
B
CONNECTOR 3554317C1 CONNECTOR 3522068C1 BODY LOCK 1661874C1
CAV
CIR
TERMINAL
SEAL/SLEEVE
CAV
CIR
TERMINAL
SEAL/SLEEVE
1
M87A
18
GY
3554322C1
3554318C1
A
M87C
16
GY
1661875C1
1661872C1
2
M9BB
18
GY
3554322C1
3554318C1
B
M87D
16
GY
1661875C1
1661872C1
GAUGE COLOR
GAUGE COLOR
COLD START ASSIST RELAY (8410)
7
2 8
CAV CIRCUIT GAUGE COLOR
5 3
6
TERMINAL
SEAL/SLEEVE
1
K21A1
12
TN
3664983C1
3664987C1
2
K21A2
12
TN
3664983C1
3664987C1
3
K14A
8
RD
3664982C1
3664986C1
5
PLUG
-
-
3664989C1
-
6
K21B1
18
TN
3664984C1
3664988C1
7
K21B2
18
TN
3664984C1
3664988C1
8
K21B3
18
TN
3664984C1
3664988C1
9
PLUG
-
-
3664989C1
-
1 9
CONNECTOR 3664985C1 HOOD SWITCH (8450) (LOCATED ON UNDERSIDE OF HOOD)
B A
CAV
CIR
TERMINAL
SEAL/SLEEVE
A
M97H
GAUGE COLOR 18
VT
2033819C1
1652325C1
B
M97J
18
VT
2033819C1
1652325C1
CONNECTOR 1671610C1 BODY LOCK 1671608C1
START / STOP HOOD SWITCH INTERCONNECT JUMPER HARNESS JUMPER (REFERENCE 3915384C91) (8450A)- JUMPER TO FWD CHS (8450A)- START / STOP HOOD SWITCH FWD CHASSIS HARNESS (LOCATED IN ENGINE)
(8450B)- JUMPER HARNESS TO HOOD SWITCH
A
B
B
A CONNECTOR 0587568C91 SEAL-1652325C1
CONNECTOR 0587567C91 SEAL-1652325C1
CAV CIRC GAUGE COLOR
CHK
TERMINAL
CAV CIRC GAUGE COLOR
TERMINAL
A
M97H
18
VT
0587578C1
A
M97H
18
VT
0587576C1
B
M97J
18
VT
0587578C1
B
M97J
18
VT
0587576C1
DATE
0488 20MAY14
CHANGE
REVISED AND REDRAWN.
REV
D
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 563
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
104
Connector Body Composite (8351), (8352), (8410), (8450), (8450B)
563
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.184. CONNECTOR BODY COMPOSITE (8450B), (8451), (8453), (8454), (8455), (8456), (8456A), (8500), P. 105 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
START / STOP HOOD SWITCH (8450B) TEMP SENDER (8451) (LOCATED AT FRAME RAIL)
(LOCATED UNDERSIDE OF HOOD)
A 2 1
B CONNECTOR 3518182C1 BODY LOCK 3518184C1
CONNECTOR 0587567C91 SEAL-1652325C1
CAV CIRC GAUGE COLOR
TERMINAL
CAV CIRC GAUGE COLOR
TERMINAL
A
M97H
18
VT
0587576C1
1
M97K
18
VT
3518963C1
B
M97J
18
VT
0587576C1
2
M97L
18
VT
3518963C1
PARK BRAKE SWITCH (8453) (LOCATED UNDER HOOD - LEFT SIDE BY DASH PANEL)
PARK BRAKE PRESSURE SWITCH (8454) (LOCATED UNDER HOOD - LEFT SIDE BY DASH PANEL)
D B A C
D B A C
CONNECTOR 1661777C1 BODY LOCK 1661873C1
CAV CIRC GAUGE COLOR
CONNECTOR 1661777C1 BODY LOCK 1661873C1
TERMINAL
SEAL/SLEEVE
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
PLUG
-
-
2025431C1
-
A
PLUG
-
-
2025431C1
-
B
PLUG
-
-
2025431C1
-
B
PLUG
-
-
2025431C1
-
C
M97R
18
VT
3594831C1
1661872C1
C
M72EA
16
OR
3594831C1
1661872C1
D
M97M
18
VT
3594831C1
1661872C1
D
M72EB
16
OR
3594831C1
1661872C1
GAUGE COLOR
IDLE CONTROL TEMP SENDER (8455) (LOCATED AT FRONT OF LEFT FRAME RAIL)
2 1
CAV
CIRC
1
M41-G
16
TN
3518963C1
2
M41A
16
TN
3518963C1
CONNECTOR 3518182C1 BODY LOCK 3518184C1
GAUGE COLOR
TERMINAL
BENDIX LEFT ABS MODULATOR (8500) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
IDLE CONTROL TEMP SENDER (8456 / 8456A) (LOCATED NEAR FRONT LOAD INDICATOR)
A B
2 1
C
CONNECTOR 1686834C1 BODY LOCK 1664408C1
CONNECTOR 3518182C1 BODY LOCK 3518184C1
CHK
CAV
CIRC
TERMINAL
SEAL/SLEEVE
1
M41-G
16
TN
3518963C1
A
M94
18
GY
2033819C1
1652325C1
2
M41A
16
TN
3518963C1
B
M94A
18
GY
2033819C1
1652325C1
C
M94B
18
GY
2033819C1
1652325C1
DATE
0488 19MAY14
GAUGE COLOR
CAV CIRC GAUGE COLOR
TERMINAL
CHANGE
REVISED AND REDRAWN.
REV
D
REFERENCE
92447S
DRAWN
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
91662T
Figure 564
564
NAME
DATE
24DEC12
PART NO.
AE08058107
SHEET
105
Connector Body Composite (8450B), (8451), (8453), (8454), (8455), (8456), (8456A), (8500)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.185. CONNECTOR BODY COMPOSITE (8500), (8501), (8502), (8503), (8504), (8504B), (8504C), (8504D), P. 106 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
OEM CROSSOVER CONNECTOR (8500) CAVITY CIRCUIT GAUGE COLOR
14
7
1
8
CONNECTOR 3573078C1
BENDIX RIGHT ABS MODULATOR (8501) (LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)
TERMINAL
1
PLUG
-
-
-
2
5A(+)
18
YL
3573077C1
3
PLUG
-
-
-
4
PLUG
-
-
-
5
PLUG
-
-
-
6
13B
18
PK
3573077C1
7
PLUG
-
-
-
8
PLUG
-
-
-
9
5A(-)
18
GN
3573077C1
10
PLUG
-
-
-
11
PLUG
-
-
-
12
PLUG
-
-
-
13
10-GK
18
WH
3573077C1
14
PLUG
-
-
-
BENDIX LEFT AIR ABS SPEED SENSOR (8502) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
A B
2
C
CONNECTOR 1686834C1 BODY LOCK 1664408C1 CAV CIRC GAUGE COLOR
1
CONNECTOR 1684261C1 BODY LOCK 1684263C1
TERMINAL
SEAL/SLEEVE
A
M94H
18
GY
2033819C1
1652325C1
B
M94J
18
GY
2033819C1
1652325C1
C
M94K
18
GY
2033819C1
1652325C1
CAV CIRC GAUGE COLOR
BENDIX RIGHT AIR ABS SPEED SENSOR (8503) (LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)
TERMINAL
1
M94C
18
GY
1680205C1
2
M94D
18
GY
1680205C1
WABCO LEFT ABS MODULATOR (8504/8504B/8504C/8504D) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
1
2
1
3
2
CONNECTOR 1684261C1 BODY LOCK 1684263C1 CONNECTOR 3919376C1
TERMINAL
CAV
CIRC
1
M94C
18
GY
1680205C1
1
M94M
18
GY
3601686C1 3733609C1
2
M94D
18
GY
1680205C1
2
M94MA
18
GY
3601686C1 3733609C1
3
M94MB
18
GY
3601686C1 3733609C1
CAV CIRC GAUGE COLOR
CHK
DATE
0488 20MAY14
CHANGE
REVISED AND REDRAWN.
REV
D
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 565
GAUGE COLOR
TERMINAL
SEAL/SLV
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
106
Connector Body Composite (8500), (8501), (8502), (8503), (8504), (8504B), (8504C), (8504D)
565
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.186. CONNECTOR BODY COMPOSITE (8505), (8505B), (8506), (8507), (8507A), (8507B), P. 107 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
WABCO RIGHT ABS MODULATOR (8505/8505B) (LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)
1 3
2
CONNECTOR 3919376C1
CAV
CIRC
1
M94MH
GAUGE COLOR 18
GY
3601686C1 3733609C1
TERMINAL
SEAL/SLV
2
M94MJ
18
GY
3601686C1 3733609C1
3
M94MK
18
GY
3601686C1 3733609C1
WABCO LEFT ABS SPEED SENSOR (8506) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
CONNECTOR 6111844C1
CAV
CIRC
1
M94MC
GAUGE COLOR 18
GY
6111842C1 6111843C1
TERMINAL
SEAL/SLV
2
M94MD
18
GY
6111842C1 6111843C1
WABCO RIGHT ABS SPEED SENSOR (8507/8507A/8507B) (LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)
CONNECTOR 6111844C1
CHK
DATE
0488 20MAY14
CAV
CIRC
1
M94ME
18
GY
6111842C1 6111843C1
2
M94MF
18
GY
6111842C1 6111843C1
CHANGE
REVISED AND REDRAWN.
REV
C
GAUGE COLOR
REFERENCE
92447S
TERMINAL
DRAWN
300422 RELEASE NO.
61802Y
Figure 566
566
SEAL/SLV
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
107
Connector Body Composite (8505), (8505B), (8506), (8507), (8507A), (8507B)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.187. CONNECTOR BODY COMPOSITE (8500), (8501), (8502), (8503), (8504), (8504B), (8504C), (8504D), P. 108 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
OEM CROSSOVER CONNECTOR (8500) CAVITY CIRCUIT GAUGE COLOR
14
7
1
8
CONNECTOR 3573078C1
BENDIX RIGHT ABS MODULATOR (8501) (LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)
TERMINAL
1
PLUG
-
-
-
2
5A(+)
18
YL
3573077C1
3
PLUG
-
-
-
4
PLUG
-
-
-
5
PLUG
-
-
-
6
13B
18
PK
3573077C1
7
PLUG
-
-
-
8
PLUG
-
-
-
9
5A(-)
18
GN
3573077C1
10
PLUG
-
-
-
11
PLUG
-
-
-
12
PLUG
-
-
-
13
10-GK
18
WH
3573077C1
14
PLUG
-
-
-
BENDIX LEFT AIR ABS SPEED SENSOR (8502) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
A B
2
C
CONNECTOR 1686834C1 BODY LOCK 1664408C1 CAV CIRC GAUGE COLOR
1
CONNECTOR 1684261C1 BODY LOCK 1684263C1
TERMINAL
SEAL/SLEEVE
A
M94H
18
GY
2033819C1
1652325C1
B
M94J
18
GY
2033819C1
1652325C1
C
M94K
18
GY
2033819C1
1652325C1
CAV CIRC GAUGE COLOR
BENDIX RIGHT AIR ABS SPEED SENSOR (8503) (LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)
TERMINAL
1
M94C
18
GY
1680205C1
2
M94D
18
GY
1680205C1
WABCO LEFT ABS MODULATOR (8504/8504B/8504C/8504D) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
1
2
1
3
2
CONNECTOR 1684261C1 BODY LOCK 1684263C1 CONNECTOR 3919376C1
TERMINAL
CAV
CIRC
1
M94C
18
GY
1680205C1
1
M94M
18
GY
3601686C1 3733609C1
2
M94D
18
GY
1680205C1
2
M94MA
18
GY
3601686C1 3733609C1
3
M94MB
18
GY
3601686C1 3733609C1
CAV CIRC GAUGE COLOR
CHK
012
DATE
CHANGE
07FEB13 ADDED: CONN 8500.
REV
E
REFERENCE
91662T
DRAWN
TERMINAL
SEAL/SLV
NAME
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR RELEASE NO.
91662T
Figure 567
GAUGE COLOR
DATE
24DEC12
PART NO.
AE08058107
SHEET
108
Connector Body Composite (8500), (8501), (8502), (8503), (8504), (8504B), (8504C), (8504D)
567
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.188. CONNECTOR BODY COMPOSITE (8800), (8802), (8803), (8804), (8805), (8806), (8900), P. 109 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
GROUND SPLICE PACK #1 (8800) (LOCATED ON LEFT FRAME RAIL BY ENG CROSSMEMBER)
ELECTRONIC GROUND SPLICE PACK (8802) (LOCATED ON LEFT FRAME RAIL UNDER CAB)
CONNECTOR 3551896C1 BODY LOCK 3551897C1 A
B
E
D
C
F
* W/ LIGHT WIRING # W/ HTD HOOD MIRROR GAUGE COLOR
A
C
D
E
CONNECTOR 3551896C1 BODY LOCK 3551897C1
F
CAV
CIR
TERMINAL
SEAL/SLEEVE
A
M11-GD
12
WH
2033819C1
0589390C1
CAV
CIR
TERMINAL
SEAL/SLEEVE
B
M64-GA
16
WH
2033819C1
1652325C1
A
N9BC
18
GY
2033819C1
1652325C1
C
M64-GB
16
TN
2033819C1
1652325C1
B
N9BD
18
GY
2033819C1
1652325C1
D
M19-GA
14
WH
2033819C1
0589390C1
C
N9BE
18
GY
2033819C1
1652325C1
E
M54-GA
16
WH
2033819C1
1652325C1
D
N9BF
18
GY
2033819C1
1652325C1
E
E78-G
16
WH
2033819C1
1652325C1
E
PLUG
-
-
0587579C1
-
F
M85-GA
16
WH
2033819C1
1652325C1
F
PLUG
-
-
0587579C1
-
A
B
C
D
E
CONNECTOR 3551896C1 BODY LOCK 3551897C1 A
CONNECTOR 3551896C1 BODY LOCK 3551897C1
F
GAUGE COLOR
GAUGE COLOR
CHASSIS GND ADAPTER (8804) (LOCATED ON LEFT FRAME RAIL UNDER CAB)
CHASSIS GND ADAPTER (8803) (LOCATED ON LEFT FRAME RAIL UNDER CAB)
B
C
D
E
F
% LSM BOC BTRY BOX @ LSM UC BTRY BOX * RSM UC BTRY BOX
CAV
CIR
TERMINAL
SEAL/SLEEVE
CAV
CIR
TERMINAL
SEAL/SLEEVE
A
N11-GA
10
WH
1687847C1
0589390C1
A
N11-GB
10
WH
1687847C1
0589390C1
B
N10-G
12
WH
2033816C1
0589391C1
B
N59-G
14
WH
2033816C1
0589391C1
C
N39-G
18
WH
2033819C1
1652325C1
C
N59-GA
14
WH
2033816C1
0589391C1
D
N37-G
18
WH
2033819C1
1652325C1
D
N49-G
18
WH
2033819C1
1652325C1
E
N39-G
16
WH
2033819C1
1652325C1
D
%N104A-G
F
N11-GJ
16
WH
2033819C1
1652325C1
D
@N104B-G
18
DKBL
2033819C1
3517771C1
D
*N104C-G
ELECTRONIC GROUND ADAPTER (8805) (LOCATED ON CENTRE CHASSIS HARNESS, BOTTOM OF DASH PANEL)
A
B
C
CAV
CIR
A
N110Z
B
GAUGE COLOR 16 16
E
N65-G
16
WH
2033819C1
1652325C1
F
N65-GA
14
WH
2033816C1
0589391C1
CHASSIS GROUND ADAPTER (8806) (LOCATED ON LEFT FRAME RAIL BY AIR DRYER)
A
CONNECTOR 3551896C1 BODY LOCK 3551897C1
F
E
TN TN
GAUGE COLOR
B
C
E
D
F
CONNECTOR 3551896C1 BODY LOCK 3551897C1
TERMINAL
SEAL/SLEEVE
CAV
CIR
TERMINAL
SEAL/SLEEVE
2033819C1
1652325C1
A
N107-GB
18
TN
2033819C1
3517771C1
1652325C1
B
N107-GA
18
TN
2033819C1
1652325C1
N107-GC
18
TN
2033819C1
1652325C1
2033819C1
GAUGE COLOR
C
N108ZB
16
TN
2033819C1
1652325C1
C
D
N108Z
16
TN
2033819C1
1652325C1
D
N11-GU
16
WH
2033819C1
1652325C1
E
PLUG
-
-
0587579C1
-
E
N11-GJ
16
WH
2033819C1
1652325C1
F
PLUG
-
-
0587579C1
-
F
PLUG
-
-
0587579C1
-
4
3
2
CHK
D
N108ZA
1
EATON VORAD ANTENNA ASSEMBLY (8900) (LOCATED CENTER OF BUMPER SUPPORT BRACKET)
CONNECTOR 3545577C1 BODY LOCK 3545579C1
CHANGE
DATE
0488 20MAY14
REVISED AND REDRAWN.
REV
E
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 568
568
B
CAV CIRC GAUGE COLOR
TERMINAL
1
M67B
16
GY
1651969C1
2
M67C
16
GY
1651969C1
3
M67D
16
GY
1651969C1
4
M67E
16
GY
1651969C1
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
109
Connector Body Composite (8800), (8802), (8803), (8804), (8805), (8806), (8900)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.189. CONNECTOR BODY COMPOSITE (8901), (8902), (8903), (8904), P. 110 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
EATON VORAD VS - 400 FORWARD RADAR (8901) (LOCATED ON FRONT CROSSMEMBER)
CAV
CIRC
TERMINAL
SEAL/SLEEVE
1
PLUG
-
-
3577744C1
-
2
PLUG
-
-
3577744C1
PLUG
-
-
3577744C1
-
4
M5UE(+)
18
YL
3673404C1
3573653C1
5
M5UE(-)
18
GN
3673404C1
3573653C1
6
PLUG
-
-
3577744C1
-
7
PLUG
-
-
3577744C1
-
8
PLUG
-
-
3577744C1
-
9
M67-GY
18
WH
3673404C1
3573653C1
10
M67Y
18
PK
3673404C1
3573653C1
1 3 5 7 9
CONNECTOR 3673402C1
WABCO RADAR (8902)
1 2 3
4 5 6
-
3
10
2 4 6 8
GAUGE COLOR
CAV
CIRC
1
M67CA
GAUGE COLOR 20
PK
3702881C1
TERMINAL
2
-
-
-
-
3
-
-
-
-
4
M5UF(+)
20
YL
3702881C1
5
M5UF(-)
20
6
M67-GA
20
LT GN 3702881C1 WH
3702881C1
CONNECTOR 3702847C1
BENDIX WINGMAN (8903)
1
5
6
10
CONNECTOR 6111813C1 % W/ BENDIX WINGMAN # W/ BENDIX WINGMAN W/ SMARTWAVE TPMS 2010 * W/ BENDIX FUSION
SUNSHADE (8904)
4 8
3 7
2 6
1 5
CAV
CIRC
TERMINAL
SEAL/SLEEVE
%1
M5B(+)
GAUGE COLOR 20
YL
3987168C1
3987169C1
#1
M5B(+)
20
YL
3987168C1
3987169C1
2
A5UE(+)
18
YL
3987168C1
4062195C1
3
PLUG
-
-
-
4
PLUG
-
-
-
5
M67-GA
20
WH
3987168C1
3987169C1
%6
M5B(-)
20
LT GN
3987168C1
3987169C1
#6
M5B(-)
20
LT GN
3987168C1
3987169C1
7
A5UE(-)
18
GN
3987168C1
4062195C1
8
M67AA
20
PK
3987168C1
3987169C1
9
PLUG
-
-
-
10
PLUG
-
-
-
CAV
CIRC
TERMINAL
SEAL/SLEEVE
1
M67YB
GAUGE COLOR 20
PK
3702881C1
3600327C1
2
M67YC
20
PK
3702881C1
3600327C1
3
M5UF(+)
20
YL
3702881C1
3600327C1
4
PLUG
-
-
-
5
PLUG
-
-
-
6
M5UF(-)
20
GN
3702881C1
7
PLUG
-
-
-
-
8
M67-G
20
WH
3702881C1
3600327C1
3600327C1
CONNECTOR 3852527C1
CHK
CHANGE
DATE
REV
0488 14AUG15 ADDED R/D 8904. MOVED F
REFERENCE
93156B
DRAWN
300422 RELEASE NO.
R/D 8950.
Figure 569
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
29APR09
PART NO.
SHEET
AE08058107
110
Connector Body Composite (8901), (8902), (8903), (8904)
569
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.190. CONNECTOR BODY COMPOSITE (8950), (8951), (8952), P. 111 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
VEHICLE SENSOR MOD CONNECTOR 1 (8950) (LOCATED ON CAB SUPPORT CROSSMEMBER (DAY CAB) OR UNDER CAB CROSSMEMBER (SLEEPER))
6
7
1
12
CONNECTOR 3553404C1 BODY LOCK 3553460C1
CAV
CIRC
1
PLUG
GAUGE COLOR -
-
3527276C1
TERMINAL
2
PLUG
-
-
3527276C1
3
PLUG
-
-
3527276C1
4
PLUG
-
-
3527276C1
5
N5UA(+)
18
YL
3518963C1
5*
N5UD(+)
18
YL
3518963C1
6
N5UA(-)
18
GN
3518963C1
6*
N5UD(-)
18
GN
3518963C1
7
N11-GU
16
WH
3518963C1
8
N14U
16
RD
3518963C1
9**
N12UB
16
PK
3518963C1
9
N12U
16
PK
3518963C1
10
N108Z
16
TN
3518963C1
11
N108V
16
TN
3518963C1
12
N110B
18
TN
3518963C1
* W/ VORAD VS-400 (LONESTAR) ** W/ FUEL FILTER SENSOR (LONESTAR)
VEHICLE SENSOR MOD CONNECTOR 1 (8951) (LOCATED ON CAB SUPPORT CROSSMEMBER (DAY CAB) OR UNDER CAB CROSSMEMBER (SLEEPER))
6
1
7
12
CONNECTOR 3586750C1 BODY LOCK 3553460C1
TIRE PRESSURE MONITORING SYSTEM (TPMS)CONTROLLER (8952) (LOCATED ON MODULE BRACKET (IN CAM))
15 14 13
3
2
1
CAV
CIRC
1
N107C
GAUGE COLOR 18
TN
3518963C1
2
N107B
18
TN
3518963C1
3
N107A
18
TN
3518963C1
4
PLUG
-
-
3527276C1
5
N108A
18
TN
3518963C1
6
N108B
18
TN
3518963C1
7
N108C
18
TN
3518963C1
8
N108D
18
TN
3518963C1
9
N108E
18
TN
3518963C1
10
N108F
18
TN
3518963C1
11
PLUG
-
-
3527276C1
12
PLUG
-
-
3527276C1
GAUGE COLOR
TERMINAL
CAV
CIRC
1
D22-G
18
WH
3598072C1
TERMINAL
2
D22E
18
TN
3598072C1
3
D22D
18
TN
3598072C1
4
D22C
18
TN
3598072C1
5
D22B
18
TN
3598072C1
6
D22A
18
TN
3598072C1
7
D22VC
18
TN
3598072C1
8
D22VB
18
TN
3598072C1
9
D22VA
18
TN
3598072C1
10
D22ZA
18
TN
3598072C1
11
D22ZB
18
TN
3598072C1
12
D22ZC
18
TN
3598072C1
13
D5 (+)
18
GN
3598072C1
14
-
-
-
-
15
D5 (-)
18
YL
3598072C1
BODY LOCK 3596928C1
CHK
DATE
CHANGE
REV
0488 14AUG15 ADDED R/D 8950.
F
REFERENCE
93156B
DRAWN
300422 RELEASE NO.
61802Y
Figure 570
570
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
29APR09
PART NO.
AE08058107
Connector Body Composite (8950), (8951), (8952)
SHEET
111
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.191. CONNECTOR BODY COMPOSITE (8953F), (8953M), (8954), (8954M), (8956), P. 112 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
G H J K
F
H
FORWARD / CENTER PROGNOSTICS & DIAGNOSTICS (8953F / 8953M) (LOCATED ON LEFT SIDE DASH PANEL)
E D C B A
A B C D E CONNECTOR 3538635C1 BODY LOCK 3538636C1
CONNECTOR 3538634C1 BODY LOCK 3538636C1 GAUGE COLOR
GF
K J
CAV
CIRC
TERMINAL
SEAL/SLEEVE
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
M108A
18
TN
1667742C1
1661872C1
A
N108A
18
TN
1661875C1
1661872C1
B
M108VA
16
TN
1667742C1
1661872C1
B
N108VA
16
TN
1661875C1
1661872C1
C
M108B
18
TN
1667742C1
1661872C1
C
N108B
18
TN
1661875C1
1661872C1
D
M110V
18
TN
1667742C1
1661872C1
D
N110V
16
TN
1661875C1
1661872C1
E
-
-
-
-
-
E
-
-
-
-
-
F
M110A
18
TN
1667742C1
1661872C1
F
N110B
18
TN
1661875C1
1661872C1
G
M107A
18
TN
1667742C1
1661872C1
G
N107A
18
TN
1661875C1
1661872C1
H
M107-GA
18
TN
1667742C1
1661872C1
H
N107-GA
18
TN
1661875C1
1661872C1
J
M108ZA
16
TN
1667742C1
1661872C1
J
N108ZA
16
TN
1661875C1
1661872C1
K
M110ZA
18
TN
1667742C1
1661872C1
K
N110Z
16
TN
1661875C1
1661872C1
J1939 TERMINATING RESISTOR CONNECTOR (8954) (LOCATED ON LEFT FRAME RAIL UNDER CAB)
GAUGE COLOR
PROGNOSTIC AND DIAGNOSTIC-TG (8954M)
E C B A CONNECTOR 1667741C1 BODY LOCK 1667771C1 GAUGE COLOR
F
D
G
C
H
B
J
A
CONNECTOR 3538635C1 BODY LOCK 3538636C1
K
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A*
P5UB(+)
18
YL
1661875C1
3568570C1
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A#
P5UC(+)
18
YL
1661875C1
3568570C1
A
P108A
18
TN
1661875C1
1661875C1
B
PLUG
-
-
2025431C1
-
B
P108VA
16
TN
1661875C1
1661875C1
C*
P5UB(-)
18
GN
1661875C1
3568570C1
C
P108B
18
TN
1661875C1
1661875C1
C#
P5UC(-)
18
GN
1661875C1
3568870C1
D
P110V
16
TN
1661875C1
1661875C1
E
-
-
-
-
-
F
P110B
18
TN
1661875C1
1661875C1
G
P107A
18
TN
1661875C1
1661875C1
H
P107-GA
18
TN
1661875C1
1661875C1
J
P108ZA
16
TN
1661875C1
1661875C1
K
P110Z
16
TN
1661875C1
1661875C1
* W/ P & D COMMON WIRING N/VORAD VS-400 # W/ P & D COMMON WIRING W/VORAD VS-400
J1939500K CONNECTOR (8956)
GAUGE COLOR
C CAV
CIR
TERMINAL
SEAL/SLEEVE
B
A
A5UH(+)
GAUGE COLOR 18
YL
1661875C1
3568570C1
A
B
P5UC(+)
-
-
2025431C1
C
A5UH(+)
18
GN
1661875C1
3568570C1
CONNECTOR 1667741C1 BODY LOCK 1667771C1
CHK
DATE
CHANGE
0488 14AUG15 ADDED R/D 8956.MOVED
REV
E
REFERENCE
93156B
DRAWN
300422 RELEASE NO.
R/D 8960.
Figure 571
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
29APR09
PART NO.
AE08058107
SHEET
112
Connector Body Composite (8953F), (8953M), (8954), (8954M), (8956)
571
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.192. CONNECTOR BODY COMPOSITE (8961), (8962), (8963), (8964), (8965), (8966), (8967), P. 113 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
FRONT LEFT BRAKE WEAR SENSOR (8960) (LOCATED ON LEFT FRAME RAIL BY FRONT SUSPENSION)
FRONT RIGHT BRAKE WEAR SENSOR (8961)(LOCATED ON RIGHT FRAME RAIL BY FRONT SUSPENSION)
2
2 1 1 CONNECTOR 3600334C1
CONNECTOR 3600334C1 CAV
CIRC
1
[MRFL2]
GAUGE COLOR TERMINAL 18
TN
ASSY
2
[MRFL1]
18
TN
ASSY
CAV
CIRC
GAUGE COLOR TERMINAL
1
[MRFR1]
18
TN
ASSY
2
[MRFR2]
18
TN
ASSY
RIGHT FRONT BRAKE (6X4) WEAR SENSOR (8963) (LOCATED ON RIGHT FRAME RAIL BY FORWARD REARAXLE)
LEFT FRONT BRAKE (6X4) WEAR SENSOR (8962) (LOCATED ON LEFT FRAME RAIL BY FORWARD REAR AXLE)
2
2
1
1
CONNECTOR 3600334C1 CONNECTOR 3600334C1
CONNECTOR 3600334C1 CAV
CIRC
CAV
CIRC
1
[RURFL1]
18
BK
ASSY
1
[RURFR1]
18
BK
ASSY
2
[RURFL2]
GAUGE COLOR TERMINAL
18
BK
ASSY
2
[RURFR2]
18
BK
ASSY
GAUGE COLOR TERMINAL
RIGHT REAR BRAKE (6X4) WEAR SENSOR (8965) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
LEFT REAR BRAKE (6X4) WEAR SENSOR (8964) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
2
2
1
1
CONNECTOR 3600334C1
CONNECTOR 3600334C1 CAV
CIRC
1
[RURRL1]
GAUGE COLOR TERMINAL 18
BK
ASSY
2
[RURRL2]
18
BK
ASSY
LEFT REAR BRAKE (4X2) WEAR SENSOR (8966) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
CAV
CIRC
1
[RURRR1]
GAUGE COLOR TERMINAL 18
BK
ASSY
2
[RURRR2]
18
BK
ASSY
RIGHT REAR BRAKE (4X2) WEAR SENSOR (8967) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
2
2
1
1
CONNECTOR 3600334C1
CONNECTOR 3600334C1
CHK
CAV
CIRC
CAV
CIRC
1
[RTRRL1]
18
BK
ASSY
1
[RTRRR1]
18
BK
ASSY
2
[RTRRL2]
18
BK
ASSY
2
[RTRRR2]
18
BK
ASSY
DATE
GAUGE COLOR TERMINAL
CHANGE
0488 14AUG15 ADDED R/D 8960.
REV
E
REFERENCE
93156B
DRAWN
300422 RELEASE NO.
61802Y
Figure 572
572
GAUGE COLOR TERMINAL
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
29APR09
PART NO.
AE08058107
SHEET
113
Connector Body Composite (8961), (8962), (8963), (8964), (8965), (8966), (8967)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.193. CONNECTOR BODY COMPOSITE (8970), (8971), (8972), (8973), P. 114 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
FRONT LEFT BRAKE STROKE (8970) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
C B
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
A
M108VD
18
TN
1661875C1
1661872C1
B
M108ZD
18
TN
1661875C1
1661872C1
C
M108A
18
TN
1661875C1
1661872C1
GAUGE COLOR
CONNECTOR 1667741C1 BODY LOCK 1667771C1
FRONT RIGHT BRAKE STROKE (8971) (LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)
C
CAV
CIRC
TERMINAL
SEAL/SLEEVE
B
A
M108VC
18
TN
1661875C1
1661872C1
B
M108ZC
18
TN
1661875C1
1661872C1
C
M108B
18
TN
1661875C1
1661872C1
A
GAUGE COLOR
CONNECTOR 1667741C1 BODY LOCK 1667771C1
LEFT FR BRAKE STROKE(6X4) (8972) (LOCATED ON LEFT FRAME RAIL BY FORWARD REAR AXLE)
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
R108VE
18
TN
1661875C1
1661872C1
B
B
R108ZE
18
TN
1661875C1
1661872C1
A
C
R108E
18
TN
1661875C1
1661872C1
C
GAUGE COLOR
CONNECTOR 1667741C1 BODY LOCK 1667771C1
RIGHT FR BRAKE STROKE(6X4) (8973) (LOCATED ON RIGHT FRAME RAIL BY FORWARD REAR AXLE)
C
CAV
CIRC
TERMINAL
SEAL/SLEEVE
B
A
R108VL
18
TN
1661875C1
1661872C1
A
B
R108ZL
18
TN
1661875C1
1661872C1
C
R108F
18
TN
1661875C1
1661872C1
GAUGE COLOR
CONNECTOR 1667741C1 BODY LOCK 1667771C1
DATE
CHK
-
-
CHANGE
REVISED AND REDRAWN.
REV
C
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 573
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
SHEET
AE08058107
114
Connector Body Composite (8970), (8971), (8972), (8973)
573
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.194. CONNECTOR BODY COMPOSITE (8974), (8975), (8976), (8977), (8980), (8980A), (8981), P. 115 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
RIGHT REAR BRAKE STROKE (6X4) (8975) (LOCATED ON RIGHT RAIL FRAME BY RAER AXLE)
LEFT REAR BRAKE STROKE (6X4) (8974) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
C
C
B
B
A
A
CONNECTOR 1667741C1 BODY LOCK 1667771C1 GAUGE COLOR
CONNECTOR 1667741C1 BODY LOCK 1667771C1
CAV
CIR
TERMINAL
SEAL/SLEEVE
CAV
CIR
TERMINAL
SEAL/SLEEVE
A
R108VH
18
TN
1661875C1
1661872C1
A
R108VJ
GAUGE COLOR 18
TN
1661875C1
1661872C1
B
R108ZH
18
TN
1661875C1
1661872C1
B
R108ZJ
18
TN
1661875C1
1661872C1
C
R108CA
18
TN
1661875C1
1661872C1
C
R108DA
18
TN
1661875C1
1661872C1
RIGHT REAR BRAKE STROKE (4X2) (8977) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
LEFT REAR BRAKE STROKE (4X2) (8976) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
C
C
B
B
A
A CONNECTOR 1667741C1 BODY LOCK 1667771C1
CONNECTOR 1667741C1 BODY LOCK 1667771C1 CAV
CIR
TERMINAL
SEAL/SLEEVE
CAV
CIR
TERMINAL
SEAL/SLEEVE
A
R108VF
GAUGE COLOR 18
TN
1661875C1
1661872C1
A
R108VK
18
TN
1661875C1
1661872C1
B
R108ZF
18
TN
1661875C1
1661872C1
B
R108ZK
18
TN
1661875C1
1661872C1
C
R108C
18
TN
1661875C1
1661872C1
C
R108D
18
TN
1661875C1
1661872C1
FRONT TIRE PRESSURE MONITOR (8980) (LOCATED ON ENGINE CROSS MEMBER)
2 1
GAUGE COLOR
FRONT TYRE PRESS MONITOR(2010) (8980A) (LOCATED ON MODULE BRACKET)
2
4 1
3
CONNECTOR 3600324C1 CAV
CIR
GAUGE COLOR
1
M22ZA
20
2
M22VA
20
3
M22A
4
PLUG
4 3
CONNECTOR 3600324C1
TERMINAL
SEAL/SLEEVE
TN
3600325C1
3600327C1
TN
3600325C1
3600327C1
20
TN
3600325C1
3600327C1
-
-
3600328C1
-
CAV
CIR
TERMINAL
SEAL/SLEEVE
1
MN22ZA
GAUGE COLOR 20
TN
3600325C1
3600327C1
2
MN22VA
20
TN
3600325C1
3600327C1
3
MN22A
20
TN
3600325C1
3600327C1
LEFT REAR TIRE PRESSURE MONITOR (8981) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE(S))
2 1
4 3
CONNECTOR 3600324C1
DATE
CHK
-
-
CHANGE
REVISED AND REDRAWN.
REV
C
REFERENCE
92447S
CAV
CIR
TERMINAL
SEAL/SLEEVE
1
R22ZB
20
TN
3600325C1
3600327C1
2
R22VB
20
TN
3600325C1
3600327C1
3
R22B
20
TN
3600325C1
3600327C1
4
PLUG
-
-
3600328C1
-
DRAWN
300422 RELEASE NO.
61802Y
Figure 574
574
GAUGE COLOR
NAME
CIRCUIT DIAGRAM, PROSTAR, DATE
12MAR09
PART NO.
AE08058107
SHEET
115
Connector Body Composite (8974), (8975), (8976), (8977), (8980), (8980A), (8981)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.195. CONNECTOR BODY COMPOSITE (8982), (8983), (8984), (8993F), (8993G), P. 116 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
RIGHT REAR TIRE PRESSURE MONITOR (8982) LOCATED ON RIGHT FRAME RAIL BY REAR AXLE(S))
2 1
LEFT REAR TIRE PRESSURE MONITOR(6X4) (8983) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE(S))
4
2
4 1
3
3
CONNECTOR 3600324C1
CONNECTOR 3600324C1 TERMINAL
SEAL/SLEEVE
CAV
CIR
TERMINAL
SEAL/SLEEVE
TN
3600325C1
3600327C1
1
R22ZB
20
TN
3600325C1
3600327C1
20
TN
3600325C1
3600327C1
2
R22VB
20
TN
3600325C1
3600327C1
R22C
20
TN
3600325C1
3600327C1
3
R22B
20
TN
3600325C1
3600327C1
PLUG
-
-
3600328C1
-
4
PLUG
-
-
3600328C1
-
CAV
CIR
GAUGE COLOR
1
R22ZC
20
2
R22VC
3 4
GAUGE COLOR
RIGHT REAR TIRE PRESSURE MONITOR(6X4) CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE (8984) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE(S)) 1 R22ZC 20 TN 3600325C1 3600327C1
2 1
4 3
CONNECTOR 3600324C1
SMARTIRE TPMS RECEIVER (8993F) (LOCATED NEAR RADIATOR CROSSMEMBER)
1
26
13
14
CONNECTOR 3823761C1
13
1
2
R22VC
20
TN
3600325C1
3600327C1
3
R22C
20
TN
3600325C1
3600327C1
4
PLUG
-
-
3600328C1
-
CAV
CIRC
1
M22AG
18
WH
3672054C1
2
M22AA
18
PK
3672054C1
3
PLUG
-
-
3674969C1
4
PLUG
-
-
3674969C1
5
PLUG
-
-
3674969C1
6
PLUG
-
-
3674969C1
7
PLUG
-
-
3674969C1
8
PLUG
-
-
3674969C1
9
PLUG
-
-
3674969C1
10
PLUG
-
-
3674969C1
11
M5UA(-)
18
GN
3672054C1
12
M5UA(+)
18
YL
3672054C1
13
PLUG
-
-
3674969C1
14
PLUG
-
-
3674969C1
15
PLUG
-
-
3674969C1
16
PLUG
-
-
3674969C1
17
PLUG
-
-
3674969C1
18
PLUG
-
-
3674969C1
19
PLUG
-
-
3674969C1
20
PLUG
-
-
3674969C1
21
PLUG
-
-
3674969C1
22
PLUG
-
-
3674969C1
23
PLUG
-
-
3674969C1
24
PLUG
-
-
3674969C1
25
PLUG
-
-
3674969C1
26
PLUG
-
-
3674969C1
-
CAV
CIR
1
M22AG
GAUGE COLOR 18
WH
3672054C1
TERMINAL
2
M22AA
18
PK
3672054C1
11
M5UA(-)
18
GN
3672054C1
11
M5UA(-)
18
GN
3672054C1
14
DATE
CHK
-
TERMINAL
SMARTWAVE TPMS (2010) RECIEVER (8993G) (LOCATED ON MODULE BRACKET)
CONNECTOR 3823761C1
26
GAUGE COLOR
CHANGE
REVISED AND REDRAWN.
REV
C
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 575
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
116
Connector Body Composite (8982), (8983), (8984), (8993F), (8993G)
575
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.196. CONNECTOR BODY COMPOSITE (9103A), (9253), (9260), (9303), (9303A), (9303B), (9303C), (9303D), P. 117 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
RIGHT FUEL SENDER (9103A) (LOCATED ON RIGHT SIDE OF FUEL TANK)
2
BATT ECM POSITIVE (9253) (LOCATED AT BATTERY CABLES)
CONNECTOR 1661778C1 BODY LOCK 1661874C1
A B
CONNECTOR 6105357C1 W/EURO IV ISX ENG
CAV CIRC GAUGE COLOR
1
TERMINAL
SEAL/SLEEVE
CAV
CIRC
A
N36B
18
TN
1661875C1
1661872C1
1
K14AF
10
RD
3612308C1
B
N9BD
18
GY
1661875C1
1661872C1
2
PLUG
-
-
-
2
BATTERY NEGATIVE (9260) (LOCATED AT BATTERY CABLES)
TERMINAL
(4x2) STOP TAIL AND TURN (9303)COMMON BASE (6X4) (LOCATED AT REAR END OF LEFT FRAME RAIL) CONNECTOR 1661375C2 BODY LOCK 1661376C1
CONNECTOR 6105358C1 W/EURO IV ISX ENG GAUGE COLOR
GAUGE COLOR
CAV
CIRC
1
PLUG
-
-
TERMINAL -
2
K10-H
10
WH
3612307C1
1
E
C
B
A
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
R71BA
12
OR
2033816C1
0589391C1
B
R56A
14
OR
2033816C1
0589391C1
C
R57A
14
OR
2033816C1
0589391C1
D
R68A
14
BN
2033816C1
0589391C1
E
R10-G
12
WH
2033816C1
0589391C1
(6x4) STOP TAIL AND TURN (9303A) (LOCATED AT REAR END OF LEFT FRAME RAIL)
GAUGE COLOR
D
(6x4) STOP TAIL AND TURN (9303B) (LOCATED AT REAR END OF LEFT FRAME RAIL)
CONNECTOR 1661375C2 CONNECTOR 1661375C2 BODY LOCK 1661376C1 BODY LOCK 1661376C1
E
D
C
B
E
A
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
R71BA
GAUGE COLOR 12
OR
2033816C1
0589391C1
B
R56A
14
OR
0587579C1
0589391C1
C
R57A
14
OR
2033816C1
0589391C1
D
R68A
14
BN
2033816C1
0589391C1
E
R10-G
12
WH
2033816C1
0589391C1
(4X2) STOP TAIL AND TURN (LEFT) (9303C) (LOCATED AT REAR END OF LEFT FRAME RAIL)
D
C
CAV
CIRC
A
R71BC
12
B
R56A
14
C
PLUG
D E
-
A
GAUGE COLOR
CIRC
TERMINAL
SEAL/SLEEVE
A
R71BE
12
OR
2033816C1
0589391C1
A
R71BE
12
WH
2033816C1
0589391C1
B
R56A
14
OR
0587579C1
0589391C1
C
-
-
-
2033816C1
D
R68AC
14
BN
2033816C1
0589391C1
E
R10-GE
12
WH
2033816C1
0589391C1
CONNECTOR 1661375C2 BODY LOCK 1661376C1
* W/ BACK-UP ALARM # N/ BACK-UP ALARM
E
D
C
B
A
SEAL/SLEEVE
OR
2033816C1
0589391C1
CAV
CIRC
TERMINAL
SEAL/SLEEVE
OR
2033816C1
0589391C1
A
R71BG
12
OR
2033816C1
0589391C1
-
-
0587579C1
-
A
R71BG
12
WH
2033816C1
0589391C1
R68AB
14
BN
2033816C1
0589391C1
B
PLUG
-
-
0587579C1
-
R10-GC
12
WH
2033816C1
0589391C1
C
R57A
14
OR
2033816C1
0589391C1
D
R68AD
14
BN
2033816C1
0589391C1
E
R10-GG
12
WH
2033816C1
0589391C1
CHANGE
REVISED AND REDRAWN.
REV
C
REFERENCE
92447S
DRAWN
300422
61802Y
576
A
CAV
RELEASE NO.
Figure 576
B
TERMINAL
DATE
CHK
-
B
C
(6x4) STOP TAIL AND TURN (RIGHT) (9303D) (LOCATED AT REAR END OF LEFT FRAME RAIL)
CONNECTOR 1661375C2 BODY LOCK 1661376C1
E
GAUGE COLOR
D
GAUGE COLOR
NAME
CIRCUIT DIAGRAM, PROSTAR, DATE
12MAR09
PART NO.
AE08058107
SHEET
117
Connector Body Composite (9103A), (9253), (9260), (9303), (9303A), (9303B), (9303C), (9303D)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.197. CONNECTOR BODY COMPOSITE (9303E), (9303F), (9303G), (9303K), (9303L), (9303M), P. 118 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
(4X2) STOP TAIL AND TURN (RIGHT) (9303E) (LOCATED AT REAR END OF LEFT FRAME RAIL)
E
E
D
D
C
C B
B CONNECTOR 1661375C2 BODY LOCK 1661376C1
A
GAUGE COLOR
A
CONNECTOR 1661375C2 BODY LOCK 1661376C1
CAV
CIRC
TERMINAL
SEAL/SLEEVE
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
R71BD
12
OR
2033816C1
0589391C1
A
R71BA
12
OR
2033816C1
0589391C1
B
PLUG
-
-
0587579C1
-
B
R56A
14
OR
2033816C1
0589391C1
C
R57A
14
OR
2033816C1
0589391C1
C
R57A
14
OR
2033816C1
0589391C1
D
R68AA
14
BN
2033816C1
0589391C1
D
R68A
14
BN
2033816C1
0589391C1
E
R10-GB
12
WH
2033816C1
0589391C1
E
R10-G
12
WH
2033816C1
0589391C1
E
6X4 STOP,TAIL&TURN TG (9303G) (LOCATED AT LEFT TAIL/STOP LIGHT)
E
D
D
C
C
B
B
A
6X4 STOP,TAIL&TURN (LEFT) (9303K) (LOCATED AT LEFT TAIL/STOP LIGHT)
A
CONNECTOR 1661375C2 BODY LOCK 1661376C1 GAUGE COLOR
GAUGE COLOR
CONNECTOR 1661375C2 BODY LOCK 1661376C1
CAV
CIRC
TERMINAL
SEAL/SLEEVE
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
R71BB
12
OR
2033816C1
0589391C1
A
R71BE
12
OR
2033816C1
0589391C1
B
R56A
14
OR
2033816C1
0589391C1
B
R56A
14
OR
2033816C1
0589391C1
C
R57A
14
OR
2033816C1
0589391C1
D
R68AC
14
BN
2033816C1
0589391C1
D
R68A
14
BN
2033816C1
0589391C1
E
R10-GE
12
WH
2033816C1
0589391C1
E
R10-GA
16
WH
2033819C1
1652325C1
E
6X4 STOP,TAIL&TURN (RIGHT) (9303L) (LOCATED AT RIGHT TAIL/STOP LIGHT)
E
D
D
C
C
A
GAUGE COLOR
4X2 STOP TAIL AND TURN LEFT (9303M) (LOCATED AT LEFT TAIL/STOP LIGHT)
B
B CONNECTOR 1661375C2 BODY LOCK 1661376C1
CIRC
TERMINAL
SEAL/SLEEVE
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
R71BG
12
OR
2033816C1
0589391C1
A
R71BC
12
OR
2033816C1
0589391C1
C
R57A
14
OR
2033816C1
0589391C1
B
R56A
14
OR
2033816C1
0589391C1
D
R68AD
14
BN
2033816C1
0589391C1
D
R68AB
14
BN
2033816C1
0589391C1
E
R10-GG
12
WH
2033816C1
0589391C1
E
R10-GC
12
WH
2033816C1
0589391C1
DATE
-
GAUGE COLOR
CONNECTOR 1661375C2 BODY LOCK 1661376C1
A
CAV
CHK
-
6X4 STOP TAIL AND TURN 233AF (9303F) (LOCATED AT LEFT TAIL/STOP LIGHT)
CHANGE
REVISED AND REDRAWN.
REV
C
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 577
GAUGE COLOR
NAME
CIRCUIT DIAGRAM, PROSTAR, DATE
12MAR09
PART NO.
AE08058107
SHEET
118
Connector Body Composite (9303E), (9303F), (9303G), (9303K), (9303L), (9303M)
577
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.198. CONNECTOR BODY COMPOSITE (9304A), (9305), (9305A), (9306), P. 119 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
(6X4) STOP TAIL AND TURN TOP GUN (9304A) (LOCATED AT REAR END OF LEFT FRAME RAIL)
E D C B A
CONNECTOR 1661375C2 BODY LOCK 1661376C1 CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
R71BB
GAUGE COLOR 12
OR
2033816C1
0589391C1
B
R56A
14
OR
2033816C1
0589391C1
C
R57A
14
OR
2033816C1
0589391C1
D
R68A
14
BN
2033816C1
0589391C1
E
R10-GA
16
WH
2033819C1
1652325C1
BACK-UP ALARM (9305A) (LOCATED AT REAR RAIL OF FRAME RAIL)
BACK-UP ALARM (9305) (LOCATED AT REAR RAIL OF FRAME RAIL)
B
B
A
A
CONNECTOR 1671610C1 BODY LOCK 1671608C1 CONNECTOR 1671610C1 BODY LOCK 1671608C1
CAV
CIRC
TERMINAL
SEAL/SLEEVE
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
R71BF
12
OR
2033816C1
0589390C1
A
R71BB
12
OR
2033816C1
0589391C1
B
R10-GF
12
WH
2033816C1
0589391C1
B
R10-GD
12
WH
2033816C1
0589391C1
GAUGE COLOR
GAUGE COLOR
BACK-UP ALARM (9306) (LOCATED AT REAR RAIL OF FRAME RAIL)
B A
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
R71BF
GAUGE COLOR 12
OR
2033816C1
0589390C1
B
R10-GF
16
WH
2033819C1
1652325C1
CONNECTOR 1671610C1 BODY LOCK 1671608C1
DATE
CHK
-
-
CHANGE
REVISED AND REDRAWN.
REV
C
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 578
578
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
119
Connector Body Composite (9304A), (9305), (9305A), (9306)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.199. CONNECTOR BODY COMPOSITE (9501), (9501D), (9501E), (9502), (9502A), (9502B), (9502C), (9502D), (9502E), (9502F), P. 120 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
BENDIX LEFT WHEEL SPEED SENSOR (4X2) (9501) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
2
BENDIX RR LEFT WHEEL SPEED SENSOR (6X4) (9501D / 9501E) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
1
2
CONNECTOR 1684261C1 BODY LOCK 1684263C1
CAV
CIRC
1
R94BD
GAUGE COLOR 16
GY
1680205C1
2
R94BE
16
GY
1680205C1
1
CONNECTOR 1684261C1 BODY LOCK 1684263C1
CAV
CIRC
1*
R94BD
16
GY
1680205C1
1*
R94BQ
16
GY
1680205C1
2*
R94BE
16
GY
1680205C1
2*
R94BR
16
GY
1680205C1
TERMINAL
GAUGE COLOR
TERMINAL
* MUTUALLY EXCLUSIVE BENDIX LEFT MODULATOR (9502 / 9502A / 9502E) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
BENDIX LEFT REAR MODULATOR (9502B / 9502F) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
A A B B C C
* MUTUALLY EXCLUSIVE
CONNECTOR 1686834C1 BODY LOCK 1664408C1 CONNECTOR 1686834C1 BODY LOCK 1664408C1
CAV
CIRC
GAUGE COLOR
A
R94BA
16
B
R94BB
C
R94BC
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A*
R94BA
GAUGE COLOR 16
GY
2033819C1
1652325C1
TERMINAL
SEAL/SLEEVE
A*
R94BY
16
GY
2033819C1
1652325C1
GY
2033819C1
1652325C1
B*
R94BB
16
GY
2033819C1
1652325C1
16
GY
2033819C1
1652325C1
B*
R94BZ
16
GY
2033819C1
1652325C1
16
GY
2033819C1
1652325C1
C*
R94BC
16
GY
2033819C1
1652325C1
C*
R94BP
16
GY
2033819C1
1652325C1
BENDIX ECE LEFT MODULATOR (9502C) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
BENDIX ECE RIGHT MODULATOR (9502D) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
A
A
B
B
C
C CONNECTOR 1686834C1 BODY LOCK 1664408C1
CONNECTOR 1686834C1 BODY LOCK 1664408C1 CAV
CIRC
A
R94BA
B
R94BB
C
R94BC
DATE
CHK
-
-
GAUGE COLOR 16 16 16
GY GY GY
TERMINAL
SEAL/SLEEVE
CAV
CIRC
TERMINAL
SEAL/SLEEVE
2033819C1
1652325C1
A
R94BJ
16
GY
2033819C1
1652325C1
1652325C1
B
R94BK
16
GY
2033819C1
1652325C1
1652325C1
C
R94BL
16
GY
2033819C1
1652325C1
2033819C1 2033819C1
CHANGE
REVISED AND REDRAWN.
REV
C
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 579
GAUGE COLOR
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
120
Connector Body Composite (9501), (9501D), (9501E), (9502), (9502A), (9502B), (9502C), (9502D), (9502E), (9502F)
579
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.200. CONNECTOR BODY COMPOSITE (9503), (9503D), (9503E), (9504), (9504A), (9504B), (9504C), (9504D), P. 121 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
BENDIX RR RIGHT WHEEL SPEED SENSOR(6X4) (9503D / 9503E) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
BENDIX RIGHT WHEEL SPEED SENSOR (9503) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
2
2
1
CONNECTOR 1684261C1 BODY LOCK 1684263C1
CONNECTOR 1684261C1 BODY LOCK 1684263C1
GAUGE COLOR
1
CAV
CIRC
TERMINAL
1
R94BF
16
GY
1680205C1
2
R94BH
16
GY
1680205C1
CAV
CIRC
1*
R94BF
GAUGE COLOR 16
GY
1680205C1
TERMINAL
1#
R94BV
16
GY
1680205C1
2*
R94BH
16
GY
1680205C1
2#
R94BW
16
GY
1680205C1
* W/ BENDIX AIR ABS # W/ BENDIX 6 CHANNEL ABS
BENDIX RR RIGHT MODULATOR (9504 / 9504A / 9504B / 9504C / 9504D) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
A B C
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A*
R94BJ
GAUGE COLOR 16
GY
2033819C1
1652325C1
A#
R94BS
16
GY
2033819C1
1652325C1
B*
R94BK
16
GY
2033819C1
1652325C1
B#
R94BT
16
GY
2033819C1
1652325C1
C*
R94BL
16
GY
2033819C1
1652325C1
C#
R94BU
16
GY
2033819C1
1652325C1
CONNECTOR 1686834C1 BODY LOCK 1664408C1 * W/ BENDIX AIR ABS # W/ BENDIX 6 CHANNEL ABS
DATE
CHK
-
-
CHANGE
REVISED AND REDRAWN.
REV
D
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 580
580
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
121
Connector Body Composite (9503), (9503D), (9503E), (9504), (9504A), (9504B), (9504C), (9504D)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.201. CONNECTOR BODY COMPOSITE (9505), (9505A), (9505D), (9506), (9506D), (9506E), P. 122 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
BENDIX AUTO TRACTION CONTROL (9505 / 9505A / 9505D) (LOCATED ON CROSSMEMBER AT REAR AXLE(S))
1 2
CONNECTOR 3678796C1 CAV
CIRC
TERMINAL
SEAL/SLEEVE
1
R94BM
GAUGE COLOR 16
GY
3679224C1
3601687C1
2
R94BN
16
GY
3679224C1
3601687C1
WABCO RR LEFT WHEEL SPEED SENSOR (9506D / 9506E) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
WABCO LEFT WHEEL SPEED SENSOR (9506) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
CONNECTOR 6111844C1
DATE
CHK
-
-
CONNECTOR 6111844C1
CAV
CIRC
1
R94MD
GAUGE COLOR TERMINAL 18
GY
ASSY
CAV
CIRC
2
R94ME
18
GY
ASSY
1
[R94MD]
18
GY
ASSY
2
[R94ME]
18
GY
ASSY
CHANGE
REVISED AND REDRAWN.
REV
C
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 581
GAUGE COLOR TERMINAL
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
122
Connector Body Composite (9505), (9505A), (9505D), (9506), (9506D), (9506E)
581
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.202. CONNECTOR BODY COMPOSITE (9506), (9506D), (9506E), (9506F), (9507), (9507A), (9507C), P. 123 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
WABCO LEFT WHEEL SPEED SNSR (4X2) / WABCO RR LEFT WHEEL SPEED SNSR (6X4 HTB) (9506/9506F)
CAV
CIRC
1
M94MD
18
GY
6111842C1 6111843C1
2
M94ME
GAUGE COLOR
18
GY
6111842C1 6111843C1
TERMINAL
SEAL/SLV
CONNECTOR 6111844C1 WABCO LEFT WHEEL SPEED SNSR(6X4 HAS) / WABCO LEFT WHEEL SPEED SNSR (6X4 IROS/HTB) (9506D/9506E)
CAV
CIRC
1
*M94BQA
GAUGE COLOR 18
GY
6111842C1 6111843C1
TERMINAL
SEAL/SLV
1
*M94MD
18
GY
6111842C1 6111843C1
2
*M94BRA
18
GY
6111842C1 6111843C1
2
*M94ME
18
GY
6111842C1 6111843C1
* MUTUALY EXCLUSIVE
CONNECTOR 6111844C1 WABCO RR LEFT WHEEL SPEED SENSOR (6X4 NTB) (9506F) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE) CAV
CIRC
1
[R94MD]
GAUGE COLOR TERMINAL 18
GY
ASSY
2
[R94ME]
18
GY
ASSY
CONNECTOR 6111844C1
WABCO LEFT MODULATOR (9507) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
1 3
2
CAV
CIRC
1
R94MA
GAUGE COLOR TERMINAL 18
GY
ASSY
2
R94MB
18
GY
ASSY
3
R94MC
18
GY
ASSY
CONNECTOR 3919376C1 WABCO LEFT MODULATOR (4X2) / WABCO LEFT MODULATOR (6X4 HAS) / WABCO LEFT REAR MODULATOR(6X4 HTB) (9507 / 9507A / 9507C)
1 3
CAV
CIRC
1
M94MA
GAUGE COLOR 18
GY
3601686C1 3733609C1
TERMINAL
SEAL/SLV
2
M94MB
18
GY
3601686C1 3733609C1
3
M94MC
18
GY
3601686C1 3733609C1
2
CONNECTOR 3919376C1 CHK
-
DATE
-
CHANGE
REVISED AND REDRAWN.
REV
D
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 582
582
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
123
Connector Body Composite (9506), (9506D), (9506E), (9506F), (9507), (9507A), (9507C)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.203. CONNECTOR BODY COMPOSITE (9507A), (9507B), (9507C), (9507K), (9508), P. 124 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
WABCO LEFT MODULATOR (9507A) (LOCATED ON LEFT FRAME RAIL)
CAV
CIRC
1
[R94MA]
18
GY
ASSY
2
[R94MB]
18
GY
ASSY
3
[R94MC]
18
GY
ASSY
1 2
3
GAUGE COLOR TERMINAL
CONNECTOR 3919376C1 WABCO LEFT REAR MODULATOR (6X4 IROS/HTB) (9507B)
CAV
CIRC
1
*M94MA
18
GY
3601686C1 3733609C1
1
1
GAUGE COLOR
TERMINAL
SEAL/SLV
*M94BYA
18
GY
3601686C1 3733609C1
2
*M94MB
18
GY
3601686C1 3733609C1
2
*M94BZA
18
GY
3601686C1 3733609C1
3
*M94MC
18
GY
3601686C1 3733609C1
3
*M94BPA
18
GY
3601686C1 3733609C1
2
3
* MUTUALY EXCLUSIVE
CONNECTOR 3919376C1 WABCO LEFT REAR MODULATOR (9507B / 9507K) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
CAV
CIRC
1
[R94MA]
18
GY
ASSY
2
[R94MB]
18
GY
ASSY
3
[R94MC]
18
GY
ASSY
1 3
2
GAUGE COLOR TERMINAL
CONNECTOR 3919376C1 WABCO LEFT REAR MODULATOR (9507C) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
1 3
CAV
CIRC
1
[R94MA]
18
GY
ASSY
2
[R94MB]
18
GY
ASSY
3
[R94MC]
18
GY
ASSY
2
GAUGE COLOR TERMINAL
CONNECTOR 3919376C1 WABCO RIGHT WHEEL SPEED SENSOR (9508) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE) CAV
CIRC
1
R94MF
GAUGE COLOR TERMINAL 18
GY
ASSY
2
R94MH
18
GY
ASSY
CONNECTOR 6111844C1 CHK
-
CHANGE
DATE
-
REVISED AND REDRAWN.
REV
D
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 583
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
124
Connector Body Composite (9507A), (9507B), (9507C), (9507K), (9508)
583
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.204. CONNECTOR BODY COMPOSITE (9508), (9508D), (9508E), (9508F), (9509), (9509A), (9509C), P. 125 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
WABCO RR REAR RIGHT WHEEL SPEED SNSR (6X4 HAS) / WABCO RR RIGHT WHEEL SPEED SNSR (6X4 IROS/HTB) (9508D / 9508E)
WABCO RIGHT WHEEL SPEED SNSR (4X2) / WABCO RR RIGHT WHEEL SPEED SNSR (6X4 HTB) (9508 / 9508F)
* MUTUALY EXCLUSIVE
CONNECTOR 6111844C1 CONNECTOR 6111844C1 GAUGE COLOR
TERMINAL
SEAL/SLV
CAV
CIRC
1
*M94BVA
GAUGE COLOR 18
GY
6111842C1 6111843C1
TERMINAL
SEAL/SLV
CAV
CIRC
1
*M94MF
18
GY
6111842C1 6111843C1
1
M94MF
18
GY
6111842C1 6111843C1
2
*M94BWA
18
GY
6111842C1 6111843C1
2
M94MH
18
GY
6111842C1 6111843C1
2
*M94MH
18
GY
6111842C1 6111843C1
WABCO RIGHT WHEEL MODULATOR (9509) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
WABCO RR RIGHT WHEEL SPEED SENSOR (9508D / 9508E / 9508F) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
1
1 3
2
CONNECTOR 3710132C1
2 CONNECTOR 3710114C1 CAV
CIRC
1
[R94MF]
18
GY
ASSY
2
[R94MH]
18
GY
ASSY
CAV
CIRC
1
R94MJ
18
GY
ASSY
2
R94MK
18
GY
ASSY
3
R94ML
18
GY
ASSY
GAUGE COLOR TERMINAL
GAUGE COLOR TERMINAL
WABCO RR RIGHT MODULATOR (9509A / 9509C) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
1 3
2
CAV
CIRC
1
[R94MJ]
GAUGE COLOR TERMINAL 18
GY
ASSY
2
[R94MK]
18
GY
ASSY
3
[R94ML]
18
GY
ASSY
CONNECTOR 3710134C1
DATE
CHK
-
-
CHANGE
REVISED AND REDRAWN.
REV
E
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 584
584
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
125
Connector Body Composite (9508), (9508D), (9508E), (9508F), (9509), (9509A), (9509C)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.205. CONNECTOR BODY COMPOSITE (9509B), (9509P), (9510), (9510A), P. 126 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
WABCO RR RIGHT MODULATOR (9509B / 9509P) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
1 2
3
CONNECTOR 3710135C1
CAV
CIRC
1
[R94MJ]
GAUGE COLOR TERMINAL 18
GY
ASSY
2
[R94MK]
18
GY
ASSY
3
[R94ML]
18
GY
ASSY
ABS6 PRESSURE SENSOR (9510 / 9510A) (LOCATED ON REAR SUSPENSION AIR BAG: LEFT SIDE (6X4) RIGHT SIDE (4X2))
C
B A
CONNECTOR 1678137C1
CHK
DATE
0488 20MAY14
CAV
CIRC
A
R94SZC
18
GY
1651943C1
B
R94SVC
18
GY
1651943C1
C
R94SH
18
GY
1651943C1
CHANGE
REVISED AND REDRAWN.
REV
D
GAUGE COLOR
REFERENCE
92447S
TERMINAL
DRAWN
300422 RELEASE NO.
61802Y
Figure 585
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
126
Connector Body Composite (9509B), (9509P), (9510), (9510A)
585
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.206. CONNECTOR BODY COMPOSITE (9510M), (9511), (9511A), (9512), (9512A), (9513), P. 127 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
ABS6 PRESSURE SENSOR (9510M) (LOCATED ON LEFT FRAME RAIL, BACK OF CAB)
A
C
B
B
C
A
CONNECTOR 1667740C1 BODY LOCK 1667771C1 GAUGE COLOR
CONNECTOR 1667740C1 BODY LOCK 1667771C1
CAV
CIRC
TERMINAL
SEAL/SLEEVE
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
N94SZC
16
GY
1661875C1
1661872C1
A
R94SZC
18
GY
1667742C1
1661872C1
B
N94SVC
16
GY
1661875C1
1661872C1
B
R94SVC
18
GY
1667742C1
1661872C1
C
N94SH
16
GY
1661875C1
1661872C1
C
R94SH
18
GY
1667742C1
1661872C1
YAW SENSOR (9511 / 9511A) (LOCATED ON CAB SUPPORT CROSSMEMBER (DAYCAB), BEHIND CAB CROSSMEMBER (SLEEPER))
1
4
3
2
GAUGE COLOR
BENDIX FR RIGHT WHEEL SPEED SENSOR (9511 / 9511A) (LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)
2
CONNECTOR 3601685C1 BODY LOCK 1684261C1
1
CONNECTOR 1684261C1
CAV
CIRC
TERMINAL
SEAL/SLEEVE
CAV
CIRC
1
N94SAB
18
GY
3601686C1
3601687C1
1
R94BF
16
GY
1680205C1
2
N94SCB
18
GY
3601686C1
3601687C1
2
R94BH
16
GY
1680205C1
3
N94SBB
18
GY
3601686C1
3601687C1
4
N94SDB
18
GY
3601686C1
3601687C1
GAUGE COLOR
BENDIX AUTO TRACTION CONTROL (9512) (LOCATED ON LEFT FRAME RAIL UNDER CAB)
GAUGE COLOR
TERMINAL
BENDIX FR LEFT WHEEL SPEED SENSOR (9512 / 9512A) (LOCATED ON LEFT FRAME BY FRONT RAIL AXLE)
2
1 2
1
CONNECTOR 1684261C1 CONNECTOR 3678796C1 BODY LOCK 3518174C1 GAUGE COLOR
CAV
CIRC
TERMINAL
1
R94BD
16
GY
1680205C1
2
R94BE
16
GY
1680205C1
CAV
CIRC
1
N94SJ
16
GY
3679224C1
2
N94SK
16
GY
3679224C1
BENDIX TRAILER MODULATOR (9513) (LOCATED ON LEFT FRAME RAIL UNDER CAB)
A
A
B
B
C
C CONNECTOR 1686834C1 BODY LOCK 1664408C1
CAV
CIRC
TERMINAL
SEAL/SLEEVE
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
N94SM
16
GY
2033819C1
1652325C1
A
R94BA
16
GY
2033819C1
1652325C1
B
N94SN
16
GY
2033819C1
1652325C1
B
R94BB
16
GY
2033819C1
1652325C1
C
N94SL
16
GY
2033819C1
1652325C1
C
R94BC
16
GY
2033819C1
1652325C1
DATE
CHK
-
GAUGE COLOR
CHANGE
REV
CONN WAS 1667741C1 FORE
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
R/D 9510M IN CTR CHASSIS HARNESS.
Figure 586
586
TERMINAL
BENDIX FR LEFT MODULATOR (9513) (LOCATED ON LEFT FRAME BY FRONT RAIL AXLE)
CONNECTOR 1686834C1 BODY LOCK 1664408C1
-
GAUGE COLOR
61802Y
GAUGE COLOR
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
127
Connector Body Composite (9510M), (9511), (9511A), (9512), (9512A), (9513)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.207. CONNECTOR BODY COMPOSITE (9514), (9515), (9515C), (9515A), (9515B), (9515D), (9516), P. 128 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
BENDIX FR RIGHT MODULATOR (9514) (LOCATED ON RIGHT FRAME BY FRONT RAIL AXLE)
WABCO RSC CONNENCTOR (9514) (LOCATED ON LEFT FRAME RAIL UNDER CAB)
A 1
CONNECTOR 1686834C1
B 2
C CONNECTOR 3567225C1 CAV
CIRC
1
N94SJ
16
GY
2
N94SK
16
GY
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
R94BJ
16
GY
2033819C1
1652325C1
ASSY
B
R94BK
16
GY
2033819C1
1652325C1
ASSY
C
R94BL
16
GY
2033819C1
1652325C1
GAUGE COLOR TERMINAL
WABCO AUTO TRACTION CONTROL SOLENOID (9515 / 9515C) (LOCATED ON CROSSMEMBER BY REAR AXLE)
GAUGE COLOR
WABCO AUTO TRACTION CONTROL (9515A / 9515B) (LOCATED ON CROSSMEMBER AT REAR AXLE)
1
1 2
2
CONNECTOR 3710092C1 CAV
CIRC
1
[R94MM]
18
GY
2
[R94MN]
18
GY
CONNECTOR 3710093C1
GAUGE COLOR TERMINAL
CAV
CIRC
ASSY
1
[R94MM]
18
GY
ASSY
ASSY
GAUGE COLOR TERMINAL
2
[R94MN]
18
GY
ASSY
WABCO FR RIGHT MODULATOR (9516) (LOCATED ON RIGHT FRAME BY FRONT RAIL)
WABCO AUTO TRACTION CONTROL (9515D) (LOCATED ON CROSSMEMBER AT REAR AXLE)
1 1 2 3
2
CONNECTOR 3710094C1 CONNECTOR 3710131C1
CAV
CIRC
1
[R94MM]
GAUGE COLOR TERMINAL 18
GY
ASSY
2
[R94MN]
18
GY
ASSY
CAV
CIRC
1
[R94BS]
GAUGE COLOR TERMINAL 18
GY
ASSY
2
[R94BT]
18
GY
ASSY
3
[R94BU]
18
GY
ASSY
WABCO FR RIGHT MODULATOR (9516) (LOCATED ON RIGHT FRAME BY FRONT RAIL)
1 3
CHK
-
DATE
-
CHANGE
CAV
CIRC
TERMINAL
SEAL/SLEEVE
1
R94MJ
18
GY
3601686C1
3733609C1
2
R94MK
18
GY
3601686C1
3733609C1
3
R94ML
18
GY
3601686C1
3733609C1
CONNECTOR 3919376C1
2
REV
ADDED CONN 3919376C1. D
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
61802Y
Figure 587
GAUGE COLOR
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
128
Connector Body Composite (9514), (9515), (9515C), (9515A), (9515B), (9515D), (9516)
587
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.208. CONNECTOR BODY COMPOSITE (9781F), (9782M), (9783M), (9783F), (9784M), P. 129 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
TRAILER SOCKET 2 (9782M) (LOCATED AT END OF FRAME - LEFT SIDE)
TRAILER SOCKET 2 (9781F) (LOCATED AT END OF FRAME - LEFT SIDE)
D A
C
B
B
C
A
CONNECTOR 3535482C1 BODY LOCK 3535483C1
CONNECTOR 1667732C1 BODY LOCK 1667734C1
CAV
CIR
GAUGE COLOR
TERMINAL
SEAL/SLEEVE
A
N58T
10
BK
2025425C1
1667735C1
B
N56T
10
YL
2025425C1
1667735C1
C
N57T
10
LTGN
2025425C1
1667735C1
CAV
CIR
TERMINAL
SEAL/SLEEVE
A
N94T
GAUGE COLOR 10
DKBL
1687847C1
0589390C1
B
N68T
10
BN
1687847C1
0589390C1
C
N70T
10
RD
1687847C1
0589390C1
D
N72V
12
DKBL
2033816C1
0589390C1
TRAILER SOCKET 2 (9783F) (LOCATED AT END OF FRAME - LEFT SIDE)
ISO TRAILER SOCKET (9783M) (LOCATED AT BOTTOM OF DASH PANEL - LEFT SIDE)
A
B
CONNECTOR 1667732C1 BODY LOCK 1667734C1
B C
A
CONNECTOR 2031522C1 BODY LOCK 2033927C1
CAV
CIR
GAUGE COLOR
A
N94T
10
B
N94TA
10
TERMINAL
SEAL/SLEEVE
DKBL
2031531C1
2025427C1
YL
2031531C1
2025427C1
CAV
CIR
TERMINAL
SEAL/SLEEVE
A#
N58U
GAUGE COLOR 10
BK
2025425C1
1667732C1
A*
N58T
10
BK
2025425C1
1667732C1
B#
N56U
10
YL
2025425C1
1667732C1
B*
N56T
10
YL
2025425C1
1667732C1
C#
N57U
10
LTGN
2025425C1
1667732C1
C*
N57T
10
LTGN
2025425C1
1667732C1
* W/ TRAILER SOCKET DAYCAB # W/ TRAILER SOCKET DAYCAB & EOF
TRAILER SOCKET 1 (9784M) (LOCATED AT END OF FRAME - LEFT SIDE) CAV
CIR
TERMINAL
SEAL/SLEEVE
D
A#
N94U
10
DKBL
1687847C1
0589390C1
C
A*
N94T
10
YL
1687847C1
0589390C1
B#
N68U
10
BN
1687847C1
0589390C1
B
B*
N68T
10
RD
1687847C1
0589390C1
A
C#
N70T
10
RD
1687847C1
0589390C1
C*
N70U
10
RD
1687847C1
0589390C1
D
N72V
12
DKBL
2033816C1
0589391C1
CONNECTOR 3535482C1 BODY LOCK 3535483C1
CHK
DATE
CHANGE
CNA1 28OCT09 INITIAL RELEASE.
* W/ TRAILER SOCKET DAYCAB # W/ TRAILER SOCKET DAYCAB & EOF REV
A
REFERENCE
61802Y
DRAWN
300422 RELEASE NO.
61802Y
Figure 588
588
GAUGE COLOR
NAME
CIRCUIT DIAGRAM, PROSTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
129
Connector Body Composite (9781F), (9782M), (9783M), (9783F), (9784M)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.209. CONNECTOR BODY COMPOSITE (9519), (9520), (9521), (9522), (9523), (9524), (9525), (9526), P. 130 CHAPTER 14 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
WABCO FR LEFT MODULATOR (9519) (LOCATED ON LEFT FRAME BY FRONT RAIL AXLE)
BENDIX 6S/6M L FR REAR MOD (HTB) (9520)
A CONNECTOR 1686834C1 BODY LOCK 1664408C1
1
B
2
3
C CONNECTOR 3919376C1 GAUGE COLOR
TERMINAL
CAV CIRCUIT GAUGE COLOR
SEAL/SLV
TERMINAL
SEAL/SLV
CAV
CIRC
1
M94MA
18
GY
3601686C1 3733609C1
A
R94BA
16
GY
2033819C1 1652325C1
2
M94MB
18
GY
3601686C1 3733609C1
B
R94BB
16
GY
2033819C1 1652325C1
3
M94MC
18
GY
3601686C1 3733609C1
C
R94BC
16
GY
2033819C1 1652325C1
BENDIX 6S/6M L RR REAR MOD (HTB) (9522)
BENDIX 6S/6M L FR REAR WHL SPEED SNSR (HTB) (9521)
A
2
CONNECTOR 1686834C1 BODY LOCK 1664408C1
1
B C
CONNECTOR 1684261C1 BODY LOCK 1684263C1 CAV CIRCUIT GAUGE COLOR
TERMINAL
CAV CIRCUIT GAUGE COLOR
TERMINAL
SEAL/SLV
1
R94BD
16
GY
1680205C1
A
R94BY
16
GY
2033819C1 1652325C1
2
R94BE
16
GY
1680205C1
B
R94BZ
16
GY
2033819C1 1652325C1
C
R94BP
16
GY
2033819C1 1652325C1
BENDIX 6S/6M L RR REAR WHL SPEED SNSR (HTB) (9523)
BENDIX 6S/6M R RR REAR MOD (HTB) (9524)
A
2
CONNECTOR 1686834C1 BODY LOCK 1664408C1
1
B C
CONNECTOR 1684261C1 BODY LOCK 1684263C1
CAV CIRCUIT GAUGE COLOR
TERMINAL
CAV CIRCUIT GAUGE COLOR
TERMINAL
SEAL/SLV
1
R94BQ
16
GY
1680205C1
A
R94BS
16
GY
2033819C1 1652325C1
2
R94BR
16
GY
1680205C1
B
R94BT
16
GY
2033819C1 1652325C1
C
R94BU
16
GY
2033819C1 1652325C1
BENDIX 6S/6M R FR REAR MOD (HTB) (9526)
BENDIX 6S/6M R RR REAR WHL SPEED SNSR (HTB) (9525)
A
2
CONNECTOR 1686834C1 BODY LOCK 1664408C1
1
B C
CONNECTOR 1684261C1 BODY LOCK 1684263C1 CAV CIRCUIT GAUGE COLOR
DATE
CHK
-
-
TERMINAL
CAV CIRCUIT GAUGE COLOR
SEAL/SLV
R94BV
16
GY
1680205C1
A
R94BJ
16
GY
2033819C1 1652325C1
2
R94BW
16
GY
1680205C1
B
R94BK
16
GY
2033819C1 1652325C1
C
R94BL
16
GY
2033819C1 1652325C1
CHANGE
ADDED BODY LOCK NO
REV
E
REFERENCE
92447S
DRAWN
300422 RELEASE NO.
TO R/D 9520 TO 9526.
Figure 589
TERMINAL
1
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
130
Connector Body Composite (9519), (9520), (9521), (9522), (9523), (9524), (9525), (9526)
589
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.210. CONNECTOR BODY COMPOSITE (9527), (9528), (9529), (9532), (9534), (9535), (9536), (9537), P. 131 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
WABCO 6S/6M LFR REAR MOD (HTB) (9528)
BENDIX 6S/6M R FR REAR WHL SPEED SNSR (HTB) (9527)
1
2
1
2
3
CONNECTOR 1684261C1 CONNECTOR 3919376C1 CAV CIRCUIT GAUGE COLOR
TERMINAL
CAV
CIRC
GAUGE COLOR
TERMINAL
SEAL/SLV
1
R94BF
16
GY
1680205C1
1
M94MA
18
GY
3601686C1 3733609C1
2
R94BH
16
GY
1680205C1
2
M94MB
18
GY
3601686C1 3733609C1
3
M94MC
18
GY
3601686C1 3733609C1
WABCO 6S/6M R RR REAR MOD (HTB) (9532)
WABCO 6S/6M LFR REAR WHL SPEED SNSR (HTB) (9529)
1 2
3
CONNECTOR 6111844C1 CONNECTOR 3919376C1
GAUGE COLOR
TERMINAL
CAV
CIRC
1
M94BSA
18
GY
3601686C1 3733609C1
SEAL/SLV
GAUGE COLOR
TERMINAL
SEAL/SLV
CAV
CIRC
1
M94MD
18
GY
6111842C1 6111843C1
2
M94BTA
18
GY
3601686C1 3733609C1
2
M94ME
18
GY
6111842C1 6111843C1
3
M94BUA
18
GY
3601686C1 3733609C1
WABCO 6S/6M R FR REAR MOD (HTB) (9534)
WABCO 6S/6M R FR REAE WHL SPEED SNSR (HTB) (9535)
1 2
3
CONNECTOR 3919376C1 GAUGE COLOR
TERMINAL
CONNECTOR 6111844C1
CAV
CIRC
1
M94MJ
18
GY
3601686C1 3733609C1
SEAL/SLV CAV
CIRC
TERMINAL
SEAL/SLEEVE
2
M94MK
18
GY
3601686C1 3733609C1
1
M94MF
18
GY
6111842C1
6111843C1
3
M94ML
18
GY
3601686C1 3733609C1
2
M94MH
18
GY
6111842C1
6111843C1
WABCO 6S/6M L RR REAR MOD (HTB) (9536)
GAUGE COLOR
WABCO 6S/6M L RR REAR WHEEL SPEED SNSR (HTB) (9537)
1 3
2
CONNECTOR 3919376C1
CAV
CHK
012
CIRC
GAUGE COLOR
TERMINAL
CONNECTOR 6111844C1 SEAL/SLV
1
M94BYA
18
GY
3601686C1 3733609C1
CAV
TERMINAL
SEAL/SLEEVE
2
M94BZA
18
GY
3601686C1 3733609C1
1
M94BQA
18
GY
6111842C1
6111843C1
3
M94BPA
18
GY
3601686C1 3733609C1
2
M94BRA
18
GY
6111842C1
6111843C1
DATE
CHANGE
22NOV12 REVISED AND REDRAWN.
REV
D
REFERENCE
91749K
DRAWN
310698 RELEASE NO.
75116N
Figure 590
590
CIRC
GAUGE COLOR
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
20NOV10
PART NO.
AE08058107
SHEET
131
Connector Body Composite (9527), (9528), (9529), (9532), (9534), (9535), (9536), (9537)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.211. CONNECTOR BODY COMPOSITE (9538), (9601D), (9602B), (9603D), (9604A), (9611), (9612), (9613), P. 132 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
WABCO 6S/6M R RR REAR WHEEL SPEED SNSR (HTB) (9538)
BENDIX RR LEFT WHEEL SPEED SENSOR (9601D) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
1
2
CONNECTOR 1684261C1 BODY LOCK 1684263C1
CONNECTOR 6111844C1 CAV
CIRC
TERMINAL
SEAL/SLEEVE
1
M94BVA
GAUGE COLOR 18
GY
6111842C1
6111843C1
2
M94BWA
18
GY
6111842C1
6111843C1
BENDIX LEFT REAR MODULATOR (9602B) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
CAV
CIRC
1
R94BQ
GAUGE COLOR 16
GY
1680205C1
TERMINAL
2
R94BR
16
GY
1680205C1
BENDIX RR RIGHT WHEEL SPEED SENSOR (9603D) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
A B
2
CONNECTOR 1686834C1 BODY LOCK 1664408C1
C
1
CONNECTOR 1684261C1 BODY LOCK 1684263C1
CAV
CIRC
TERMINAL
SEAL/SLEEVE
CAV
CIRC
A
R94BY
16
GY
2033819C1
1652325C1
1
R94BV
16
GY
1680205C1
B
R94BZ
GAUGE COLOR
16
GY
2033819C1
1652325C1
2
R94BW
16
GY
1680205C1
C
R94BP
16
GY
2033819C1
1652325C1
GAUGE COLOR
TERMINAL
BENDIX FR RIGHT WHEEL SPEED SENSOR (9611) (LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)
BENDIX RR RIGHT MODULATOR (9604A) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
A B
2
1
C CONNECTOR 1684261C1 BODY LOCK 1684263C1
CONNECTOR 1686834C1 BODY LOCK 1664408C1 CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
R94BS
GAUGE COLOR 16
GY
2033819C1
1652325C1
CAV
CIRC
B
R94BT
16
GY
2033819C1
1652325C1
1
R94BF
16
GY
1680205C1
C
R94BU
16
GY
2033819C1
1652325C1
2
R94BH
16
GY
1680205C1
GAUGE COLOR
TERMINAL
BENDIX FR LEFT MODULATOR (9613) (LOCATED ON LEFT FRAME BY FRONT RAIL AXLE)
BENDIX FR LEFT WHEEL SPEED SENSOR (9612) (LOCATED ON LEFT FRAME BY FRONT RAIL AXLE)
A B
2
1
C CONNECTOR 1686834C1 BODY LOCK 1664408C1
CONNECTOR 1684261C1 BODY LOCK 1684263C1
CHK
012
DATE
CAV
CIRC
TERMINAL
SEAL/SLEEVE
CAV
CIRC
TERMINAL
A
R94BA
16
GY
2033819C1
1652325C1
1
R94BD
16
GY
1680205C1
B
R94BB
16
GY
2033819C1
1652325C1
2
R94BE
16
GY
1680205C1
C
R94BC
16
GY
2033819C1
1652325C1
GAUGE COLOR
CHANGE
22NOV12 REVISED AND REDRAWN.
REV
D
REFERENCE
91749K
DRAWN
300422 RELEASE NO.
61802Y
Figure 591
GAUGE COLOR
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
132
Connector Body Composite (9538), (9601D), (9602B), (9603D), (9604A), (9611), (9612), (9613)
591
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.212. CONNECTOR BODY COMPOSITE (9614), (9635), (9715F), (9715M), (9716M), (9716F), P. 133
Figure 592
592
Connector Body Composite (9614), (9635), (9715F), (9715M), (9716M), (9716F)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.213. CONNECTOR BODY COMPOSITE (9718), (9736), (9737), (9737A), (9768), (9769M), P. 134
Figure 593
Connector Body Composite (9718), (9736), (9737), (9737A), (9768), (9769M)
593
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.214. CONNECTOR BODY COMPOSITE (9770M), (9770F), (9773), (9773A), (9773B), (9779F), (9779F1), P. 135 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
J1939 CENTER CHASSIS TO FWD CHASSIS (9770M / 9770F) (LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)
A
A B
CONNECTOR 1667741C1 BODY LOCK 1667771C1
B
C CAV
CIRC
GA COLOR
C TERMINAL
SEAL/SLEEVE
CAV
A*
M5UB(+) 18
YL
1661875C1
3568570C1
A
N5UB(+) 18
A*
M5UH(+) 18
YL
1661875C1
3568570C1
B
PLUG
-
2025431C1
-
C
N5UB(-) 18
-
CONNECTOR 1667740C1 BODY LOCK 1667771C1
B
PLUG
C
M5UB(-) 18
GN
1661875C1
3568570C1
B*
M5UH(-) 18
GN
1661875C1
3568570C1
CIRC
GA COLOR
-
TERMINAL
SEAL/SLEEVE
YL
1667742C1
3568570C1
-
-
2025431C1
GN
1667742C1
3568570C1
* MUTUALLY EXCLUSIVE
IDLE CONTROL TEMP SENSOR (9773/9773A/9773B) (LOCATED ON LEFT FRAME RAIL)
2 1
CAV
CIRC
1
R41-G
GAUGE COLOR 16
TN
3518963C1
TERMINAL
2
R41AA
16
TN
3518963C1
CONNECTOR 3518182C1 BODY LOCK 3518184C1
DAYCAB TRAILER SOCKET # 2 (9779F) (LOCATED AT BOTTOM OF DASH PANEL - LEFT SIDE) CAV
CIR
TERMINAL
SEAL/SLEEVE
A*
N58U
10
BK
2025425C1
1667735C1
A#
N58T
10
BK
2025425C1
1667735C1
B*
N56U
10
YL
2025425C1
1667735C1
B#
N56T
10
YL
2025425C1
1667735C1
C*
N57U
10
LTGN
2025425C1
1667735C1
C#
N57T
10
LTGN
2025425C1
1667735C1
A B C
CONNECTOR 1667732C1 BODY LOCK 1667734C1
GAUGE COLOR
* TRAILER SOCKET W/ BOC & EOF # TRAILER SOCKET W/ BOC
TRAMEC TRAILER SOCKET #12 (9779F1) (LOCATED AT BOTTOM OF DASH PANEL - LEFT SIDE)
CAV CIRC GA COLOR A B C
TERMINAL
SEAL/SLEEVE
A
N58T 10
BK
2025425C1
1667735C1
B
N56T 10
YL
2025425C1
1667735C1
C
N57T 10
LTGN
2025425C1
1667735C1
CONNECTOR 1667732C1 BODY LOCK 1667734C1
CHK
DATE
CHANGE
0486 23OCT12 MOVED R/D 9770M/F,
REV
C
REFERENCE
91708E
DRAWN
300422 RELEASE NO.
9773/A/B,9779F FROM SH 134.
Figure 594
594
61802Y
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
12MAR09
PART NO.
AE08058107
SHEET
135
Connector Body Composite (9770M), (9770F), (9773), (9773A), (9773B), (9779F), (9779F1)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.215. CONNECTOR BODY COMPOSITE (9780), (9780M) (9780M1), (9781F), (9782M), (9783M), (9783F), P. 136
Figure 595
Connector Body Composite (9780), (9780M) (9780M1), (9781F), (9782M), (9783M), (9783F)
595
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.216. CONNECTOR BODY COMPOSITE (9784M), (9789F), (9789FA), (9790M), (9790MA), P. 137 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
TRAILER SOCKET 1 (9784M) (LOCATED AT END OF FRAME - LEFT SIDE)
CAV CIRC GAUGE COLOR
TERMINAL
SEAL/SLEEVE
A#
N94U
10
DKBL
1687847C1
0589390C1
A*
N94T
10
YL
1687847C1
0589390C1
B#
N68U
10
BN
1687847C1
0589390C1
B*
N68T
10
RD
1687847C1
0589390C1
B
C#
N70T
10
RD
1687847C1
0589390C1
A
C*
N70U
10
RD
1687847C1
0589390C1
D
N72V
12
DKBL
2033816C1
0589391C1
D C
CONNECTOR 3535482C1 BODY LOCK 3535483C1
* W/ TRAILER SOCKET DAYCAB # W/ TRAILER SOCKET DAYCAB & EOF
TRAILER SOCKET 2 (*9789F / @9789FA) (LOCATED AT END OF FRAME - LEFT SIDE)
A B
CAV CIRC GAUGE COLOR C
TERMINAL
SEAL/SLEEVE
A
R58W
10
BK
2025425C1
1667735C1
B
R56W
10
YL
2025425C1
1667735C1
C
R57W
10
LTGN
2025425C1
1667735C1
CONNECTOR 1667732C1 BODY LOCK 1667734C1
* TRAILER SOCKET (4X2) @ TRAILER SOCKET (6X4)
TRAILER SOCKET 1 (4X2) (*9790M / @9790MA) (LOCATED AT END OF FRAME - LEFT SIDE)
CAV CIRC GAUGE COLOR
C B
TERMINAL
SEAL/SLEEVE
A
R70W
10
RD
1667737C1
1667735C1
B
R68W
10
BN
1667737C1
1667735C1
C
R94W
10
DKBL
1667737C1
1667735C1
A
* TRAILER SOCKET (4X2) @ TRAILER SOCKET (6X4)
CONNECTOR 1667733C1 BODY LOCK 1667734C1
CHK
DATE
CHANGE
0486 23OCT12 MOVED CONN 9784M,
REV
B
REFERENCE
91708E
DRAWN
310698 RELEASE NO.
FROM SH 136.
Figure 596
596
75116N
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
20NOV10
PART NO.
AE08058107
SHEET
137
Connector Body Composite (9784M), (9789F), (9789FA), (9790M), (9790MA)
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.217. CONNECTOR BODY COMPOSITE (9800F), (9800M), P. 138 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CONNECTION TO REAR / CENTER CHASSIS HARNESS (9800F / 9800M) (LOCATED ON LEFT FRAME RAIL BEHIND CAB)
13
24
1
1
12
12
CONNECTOR 3558022C1 BODY LOCK 3558056C1 CAV
CIR
GAUGE COLOR
1*
R71BA
12
1*
R71BA
12
2
R56A
3
24
CONNECTOR 3558026C1 BODY LOCK 3558056C1
TERMINAL
SEAL/SLEEVE
OR
3559037C1
3575783C1
WH
3559037C1
3575783C1
14
OR
3559037C1
3575783C1
CAV
CIR
TERMINAL
SEAL/SLEEVE
R57A
14
OR
3559037C1
3575783C1
1
N71BA
14
OR
3559035C1
3575783C1
4
R68A
14
BN
3559037C1
3575783C1
2
N56A
14
OR
3559035C1
3575783C1
5*
R10-G
12
WH
3559037C1
3575783C1
3
N57A
14
OR
3559035C1
3575783C1
5*
R10-G
16
WH
3559037C1
3509903C1
4
N68A
14
BN
3559035C1
3575783C1
6*
R32A
18
TN
3559036C1
3509903C1
5
N10-G
12
WH
3559035C1
3575783C1
6*
R32
18
TN
3559036C1
3509903C1
6
N32A
18
TN
3509874C1
3509903C1
7*
R9A
18
GY
3559036C1
3509903C1
7
N9BF
18
GY
3509874C1
3509903C1
7*
R9
18
GY
3559036C1
3509903C1
8
N32
18
TN
3509874C1
3509903C1
7*
R9C
18
GY
3559036C1
3509903C1
9
N49
18
GY
3509874C1
3509903C1
8
R32
18
TN
3559036C1
3509903C1
10
N49-G
18
WH
3509874C1
3509903C1
9
R49
18
GY
3559036C1
3509903C1
11
N49A
18
GY
3509874C1
3509903C1
10*
R49-GC
18
WH
3559036C1
3509903C1
12
PLUG
-
-
3532129C1
-
10*
R49-G
18
WH
3559036C1
3509903C1
13
N94BA
16
GY
3559035C1
3509903C1
11
R49A
18
GY
3559036C1
3509903C1
14
N94BB
16
GY
3559035C1
3509903C1
12
R58AC
16
BN
3559037C1
3509903C1
15
N94BC
16
GY
3559035C1
3509903C1
13@
R94BA
16
GY
3559037C1
3509903C1
16
N94BD
16
GY
3559035C1
3509903C1
13# [R94MA]
18
GY
3559036C1
3509903C1
17
N94BE
16
GY
3559035C1
3509903C1
14@
16
GY
3559037C1
3509903C1
18
N94BF
16
GY
3559035C1
3509903C1
14# [R94MB]
18
GY
3559036C1
3509903C1
19
N94BH
16
GY
3559035C1
3509903C1
15@
16
GY
3559037C1
3509903C1
20
N94BJ
14
GY
3559035C1
3509903C1
15# [R94MC]
18
GY
3559036C1
3509903C1
21
N94BK
16
GY
3559035C1
3509903C1
16@
16
GY
3559037C1
3509903C1
22
N94BL
14
GY
3559035C1
3509903C1
16# [R94MD]
18
GY
3559036C1
3509903C1
23
N94BM
16
GY
3559035C1
3509903C1
17@
16
GY
3559037C1
3509903C1
24
N94BN
16
GY
3559035C1
3509903C1
17# [R94ME]
18
GY
3559036C1
3509903C1
18@
16
GY
3559037C1
3509903C1
18# [R94MF]
18
GY
3559036C1
3509903C1
19@
16
GY
3559037C1
3509903C1
18
GY
3559036C1
3509903C1
16
GY
3559037C1
3509903C1
20# [R94MJ]
18
GY
3559036C1
3509903C1
21@
16
GY
3559037C1
3509903C1
21# [R94MK]
18
GY
3559036C1
3509903C1
22@
16
GY
3559037C1
3509903C1
22# [R94ML]
18
GY
3559036C1
3509903C1
23@
16
GY
3559037C1
3509903C1
23# [R94MM]
18
GY
3559036C1
3509903C1
24@
16
GY
3559037C1
3509903C1
18
GY
3559036C1
R94BB
R94BC
R94BD
R94BE
R94BF
R94BH
19# [R94MH] 20@
R94BJ
R94BK
R94BL
R94BM
R94BN
24# [R94MN] DATE
CHK
-
13
-
CHANGE
ADDED LONESTAR IN
REV
A
* MUTUALLY EXCLUSIVE @ W/ BENDIX ABS # W/ WABCO ABS
3509903C1 REFERENCE
75116N
DRAWN
310698 RELEASE NO.
TITLE. WAS SHEET 131.
Figure 597
GAUGE COLOR
75116N
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
20NOV10
PART NO.
AE08058107
SHEET
138
Connector Body Composite (9800F), (9800M)
597
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.218. CONNECTOR BODY COMPOSITE (9801M), (9801F), P. 139 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CENTER / REAR PROGNOSTICS & DIAGNOSTICS (9801M / 9801F) (LOCATED ON LEFT FRAME RAIL BEHIND CAB)
E
F
G
H
N M
L
K
J
A
B
C D
S
R
P
H
G
F
E
D
C
B
A
J
K
L
M
N
P
R
S
CONNECTOR 3533853C1 CONNECTOR 3533852C1
CAV
CIRC
TERMINAL
SEAL/SLEEVE
TERMINAL
SEAL/SLEEVE
A
R108VB
16
TN
3534160C1
3535428C1
TN
3534162C1
3535428C1
B
R107-GC
18
TN
3535305C1
3535424C1
18
TN
3535303C1
3535424C1
C
R107C
18
TN
3535305C1
3535424C1
N107C
18
TN
3535303C1
3535424C1
D
R108F
18
TN
3535305C1
3535424C1
D
N108F
18
TN
3535303C1
3535424C1
E
R108E
18
TN
3535305C1
3535424C1
E
N108E
18
TN
3535303C1
3535424C1
F*
R108D
18
TN
3535305C1
3535424C1
F
N108D
18
TN
3535303C1
3535424C1
F#
R108DA
18
TN
3535305C1
3535424C1
G
N108C
18
TN
3535303C1
3535424C1
G*
R108C
18
TN
3535305C1
3535424C1
H
N107B
18
TN
3534162C1
3535427C1
G#
R108CA
18
TN
3535305C1
3535424C1
J
N108ZB
16
TN
3534162C1
3535428C1
H
R107B
18
TN
3534160C1
3535427C1
K
N22ZB
18
TN
3535303C1
3535424C1
J
R108ZB
16
TN
3534160C1
3535428C1
L
N22VB
18
TN
3535303C1
3535424C1
K
R22ZB
20
TN
3535304C1
3535423C1
M
N22B
18
TN
3535303C1
3535424C1
L
R22VB
20
TN
3535304C1
3535423C1
N
N22ZC
18
TN
3535303C1
3535424C1
M
R22B
20
TN
3535304C1
3535423C1
P
N22VC
18
TN
3535303C1
3535424C1
N
R22ZC
20
TN
3535304C1
3535423C1
R
N22C
18
TN
3535303C1
3535424C1
P
R22VC
20
TN
3535304C1
3535423C1
S
N107-GB
18
TN
3534162C1
3535427C1
R
R22C
20
TN
3535304C1
3535423C1
S
R107-GD
18
TN
3534160C1
3535427C1
CAV
CIRC
GAUGE COLOR
A
N108VB
16
B
N107-GC
C
GAUGE COLOR
* W/ SLACK ADJUSTER SENSOR 4X2 # W/ SLACK ADJUSTER SENSOR 6X4
CHK
DATE
CHANGE
0486 04JAN12 ADDED LONESTAR IN
REV
A
REFERENCE
75116N
DRAWN
310698 RELEASE NO.
TITLE. WAS SH 132.
Figure 598
598
75116N
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
20NOV10
PART NO.
AE08058107
Connector Body Composite (9801M), (9801F)
SHEET
139
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.219. CONNECTOR BODY COMPOSITE (9811), (9812), (9813), P. 140 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
FRONT AXLE TEMP SENDER (9811) (LOCATED ON LEFT FRAME RAIL BY FORWARD REAR AXLE)
B CAV CIRC GAUGE COLOR
A
TERMINAL
SEAL/SLEEVE
A
R32
18
TN
0587576C1
1652325C1
B
R9C
18
GY
0587576C1
1652325C1
CONNECTOR 0587568C91
REAR AXLE TEMP (6X4) SENDER (9812) (LOCATED ON LEFT FRAME RAIL BY REAR REAR AXLE)
CAV CIRC GAUGE COLOR
B
TERMINAL
SEAL/SLEEVE
A
R32A
18
TN
0587576C1
1652325C1
B
R9B
18
GY
0587576C1
1652325C1
A
CONNECTOR 0587568C91
REAR AXLE TEMP SENDER (4X2) (9813) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
CAV CIRC GAUGE COLOR
B
TERMINAL
SEAL/SLEEVE
A
R32A
18
TN
0587576C1
1652325C1
B
R9
18
GY
0587576C1
1652325C1
A
CONNECTOR 0587568C91
CHK
-
DATE
-
CHANGE
REV
ADDED LONESTAR IN
A
REFERENCE
75116N
DRAWN
310698 RELEASE NO.
TITLE. WAS SH 133.
Figure 599
75116N
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
20NOV10
PART NO.
AE08058107
SHEET
140
Connector Body Composite (9811), (9812), (9813)
599
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.220. CONNECTOR BODY COMPOSITE (9814), (9815), (9816), P. 141 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
6X4 FORWARD REAR AXLE DIFF LOCKED INDICATOR SWITCH (9814) (LOCATED ON FRONT OF FORWARD REAR AXLE)
A B
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A*
R49A
GAUGE COLOR 18
GY
0587578C1
1652325C1
A#
R49
18
GY
0587578C1
1652325C1
B*
R49-GB
18
WH
0587578C1
1652325C1
B#
R49-G
18
WH
0587578C1
1652325C1
CONNECTOR 0587567C91 * W/ TWO DIFF LOCK WARN LIGHT (6X4) # W/ ONE DIFF LOCK WARN LIGHT(6X4) W/ TAG
6X4 REAR REAR AXLE DIFF LOCKED INDICATOR SWITCH (9815) (LOCATED ON FRONT OF REAR REAR AXLE)
A B
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
R49
GAUGE COLOR 18
GY
0587578C1
1652325C1
B*
R49-G
18
WH
0587578C1
1652325C1
B#
R49-GA
18
WH
0587578C1
1652325C1
* W/ ONE DIFF LOCK WARN LIGHT # W/ TWO DIFF LOCK WARN LIGHT CONNECTOR 0587567C91
4X2 REAR AXLE DIFF LOCKED INDICATOR SWITCH (9816) (LOCATED ON FRONT OF REAR AXLE)
A B
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
R49
GAUGE COLOR 18
GY
0587578C1
1652325C1
B
R49-G
18
WH
0587578C1
1652325C1
CONNECTOR 0587567C91
CHK
DATE
CHANGE
REV
0486 04JAN12 ADDED LONESTAR IN
A
REFERENCE
75116N
DRAWN
310698 RELEASE NO.
TITLE. WAS SH 134.
Figure 600
600
75116N
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
20NOV10
PART NO.
AE08058107
Connector Body Composite (9814), (9815), (9816)
SHEET
141
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.221. CONNECTOR BODY COMPOSITE (9830), (9832), (9865F), (9865M), P. 142 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
REAR LOAD INDICATOR (9830 - 4X2) (9832 - 6X4) (LOCATED ON REAR SUSPENSION AIR BAG: LEFT SIDE - 6X4 RIGHT SIDE 4X2)
C
B
CAV
CIRC
A
R109B
18
GY
1651943C1
B
R106B
18
GY
1651943C1
C
R61B
18
GY
1651943C1
A
GAUGE COLOR
TERMINAL
CONNECTOR 1678137C1
LOAD INDICATOR CENTER CHASSIS / REAR CHASSIS (9865F / 9865M) (LOCATED ON LEFT FRAME RAIL BEHIND CAB)
A
CHK
A
B
B
C
C
CONNECTOR 1667740C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
BODY LOCK 1667771C1
CAV
CIRC
TERMINAL
SEAL/SLEEVE
CAV
CIRC
TERMINAL
SEAL/SLEEVE
A
N109B
18
GY
1667742C1
1661872C1
A
R109B
18
GY
1661875C1
1661872C1
B
N106B
18
GY
1667742C1
1661872C1
B
R106B
18
GY
1661875C1
1661872C1
C
N61B
18
GY
1667742C1
1661872C1
C
R61B
18
GY
1661875C1
1661872C1
GAUGE COLOR
DATE
CHANGE
0486 04JAN12 ADDED LONESTAR IN
REV
A
REFERENCE
75116N
DRAWN
310698 RELEASE NO.
TITLE. WAS SH 135.
Figure 601
75116N
GAUGE COLOR
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
20NOV10
PART NO.
AE08058107
SHEET
142
Connector Body Composite (9830), (9832), (9865F), (9865M)
601
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.222. CONNECTOR BODY COMPOSITE (9900), (9901), (9902), P. 143 NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
LEFT SIDE AIR DRYER (9900) (LOCATED ON LEFT FRAME RAIL BEHIND DAYCAB UNDER SLEEPER)
B
B
A
A
CONNECTOR 1673790C1 BODY LOCK 1673791C1 CAV
CIR
GAUGE COLOR
A
N39
16
B
N39-G
16
CONNECTOR 1671610C1
TERMINAL
SEAL/SLEEVE
CAV
CIR
TERMINAL
SEAL/SLEEVE
GY
2033819C1
1652325C1
A
N39
16
GY
2033819C1
1652325C1
WH
2033819C1
1652325C1
B
N39-G
16
WH
2033819C1
1652325C1
GAUGE COLOR
* W/CUSTOMER SUPPLIED LIGHTS
CUSTOMER SUPPLIED LIGHTS (9900) (LOCATED ON LEFT FRAME RAIL)
B A
CAV
CIR
TERMINAL
SEAL/SLEEVE
A
R10-GP
GAUGE COLOR 16
WH
2033819C1
1652325C1
B
R58AC
16
BN
2033819C1
1652325C1
CONNECTOR 1671610C1 BODY LOCK 1671608C1
LEFT SIDE DUAL AIR DRYER (9901) (LOCATED ON LEFT FRAME RAIL BEHIND DAYCAB UNDER SLEEPER)
A CAV
CIR
TERMINAL
SEAL/SLEEVE
A
N39
16
GY
0587577C1
1652325C1
B
N39-G
16
WH
0587577C1
1652325C1
B
GAUGE COLOR
CONNECTOR 0587567C91
LEFT SIDE AIR DRYER (9902) (LOCATED ON LEFT FRAME RAIL BY AIR DRYER)
B A
CAV
CIR
A
N39
GAUGE COLOR 16
GY
2033819C1 1652325C1
TERMINAL
SEAL/SLV
B
N39-G
16
WH
2033819C1 1652325C1
CONNECTOR 1673790C1 BODY LOCK 1673791C1 DATE
CHK
-
-
CHANGE
REV
SH WAS 136, ADDED:
A
REFERENCE
75116N
DRAWN
310698 RELEASE NO.
9900, LONESTAR. MOVED 9902 ON SH 144.
Figure 602
602
75116N
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
20NOV10
PART NO.
AE08058107
Connector Body Composite (9900), (9901), (9902)
SHEET
143
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.223. CONNECTOR BODY COMPOSITE (9902), (9911), (9912), P. 144 ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
ABS TRAILER SOCKET/ AUX TRAILER SOCKET/ EOF TRAILER SOCKET (9902) (LOCATED ON BACK OF CAB AND END OF FRAME)
BROWN GREEN RED WHITE BLACK YELLOW BLUE
FRONT AXLE TEMP SENDER (9911) (LOCATED ON LEFT FRAME RAIL BY FORWARD REAR AXLE)
A CIRC GAUGE COLOR
B
TERMINAL
SEAL/SLEEVE
A
R32
18
TN
0587576C1
1652325C1
B
R9C
18
GY
0587576C1
1652325C1
A
CONNECTOR 0587568C91
REAR AXLE TEMP SENDER (9912) (LOCATED ON LEFT FRAME RAIL BY REAR REAR AXLE)
CAV CIRC GAUGE COLOR
B
TERMINAL
SEAL/SLEEVE
A
R32A
18
TN
0587576C1
1652325C1
B
R9B
18
GY
0587576C1
1652325C1
A
CONNECTOR 0587568C91
CHK
DATE
CHANGE
REV
0486 04JAN12 INITIAL RELEASE.
A
REFERENCE
75116N
DRAWN
310698 RELEASE NO.
75116N
Figure 603
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR DATE
20NOV10
PART NO.
AE08058107
SHEET
144
Connector Body Composite (9902), (9911), (9912)
603
