M-Series Motor Graders Competition
16H vs. 16M Comparative Presentation
Overview Introduction Gener General al Specs Operator Environment Sound Structures Transmission Brakes Engine Operati perating ng Costs Cost s Hydraulics Integrated Electronics Au A u t o L u b r i c ati at i o n Sys Sy s t em Safety Machine ch ine Dim Dime ensions nsi ons Machine Specifications
Introduction
• G-Se G-Seri ries es from from 1973973-19 1995 95
• 2003 NP NPI Pr Program
• H-Se H-Seri ries es Tier Tier 1 19 199595-200 2002
• Emis Emissi sion ons s Reg Regul ulat atio ions ns Forc Forcin ing g Cha Chang nge e
• H-Se H-Seri ries es Tier Tier 2 20 200303-200 2007
• Comp Compet etit itio ion n Clo Closi sing ng Perf Perfor orma mance nce Gap Gap
• Set Set Indu Indust stry ry Stan Standa darrds
• Voice of Customer
• Market Leader
• Fiel Field d Fol Follo low w Va Valid lidati ation • 80 Units, > 100,000 Hours
General Specs
• 3196 ETA
• C13 ACERT™ VHP
• 54,5 54,550 50 lbs lbs (24, (24,74 740 0 kg) kg)
• 57,452 lb lbs (2 (26,060 kg kg)
• 265 Hp Hp (1 (198 kW kW)
• 297 Hp (221 kW)
• 8F/8R
• 8F/6R
Operator Environment
• Mechanical-Linked Hydraulic
• Electro-Hydraulic
• Low Effort, Lever Controls
• Low Effort, Joystick Controls
• EMS III Monitoring System
• Messenger, Text Style Information
• Electronic Throttle Control • Improved Ventilation • Improved Visibility
• Electronic Throttle Control • Best in Class Ventilation • Hydraulic Components Relocated VOC D i
Operator Environment - Visibility
• Visibility to the Blade Restricted by Levers and Steering Wheel
• Joysticks Eliminate Levers &
• Mechanical Controls Require a Square Cab, Reducing Visibility to the Moldboard
• Angled Cab Windows Provide
• Yellow Paint on Front Frame and Engine Enclosure
• Glare-Reducing Black Paint
• Optimized Rear Visibility
• Maintained Optimal Rear Visibility
Steering Wheel Maximum Visibility to Moldboard
Operator Environment - Controls
• Industry Standard Control Levers • Height • Efforts • Throw • Spacing
• Up to 15 Levers and Steering Wheel Controlling the Machine Functions
• Electro-Hydraulic Joysticks • 78% Reduction in Arm and Hand Motion • Intuitive Steering Control
• Ergonomically Positioned Auxiliary Pod and Ripper Control • Easy to Learn Controls • Logical Grouping of Hydraulic Functions
Operator Environment - Controls
8
1
2
2 7
7
3 6
6 3
3 1
2
5 4
6
7
8
4 5
• Conventional Levers
• Electro-Hydraulic Joysticks
1 - Left Blade Lift / Lower
1 - Left Blade Lift / Lower
2 - Moldboard Side Shift
2 - Moldboard Side Shift
3 - Blade Tip
3 - Blade Tip
4 - Blade Circle
4 - Blade Circle
5 - Articulation
5 - Articulation
6 - Drawbar Center Shift
6 - Drawbar Center Shift
7 - Wheel Lean
7 - Wheel Lean
Operator Environment - Controls
1
1 4 6 4 5 3
2 1
2 3 5 4
• Other Controls
• Other Controls
1 - Steering
1 - Steering
2 - Differential Lock / Unlock
2 - Differential Lock / Unlock
3 - Transmission Direction
3 - Transmission Direction
4 - Gear Selection
4 - Gear Selection
5 - Electronic Throttle Resume / Decrement
5 - Electronic Throttle Resume / Decrement 6 - Automatic Articulation Return to Center
Operator Environment – Auxiliary Controls
1
2
• Auxiliary Hydraulics • Mechanical levers divided on left and right hands
• (1) Ripper Control Pod • 1 or 2 Auxiliary Functions • (2) Auxiliary Control Pod • Up to 6 Auxiliary Functions • Programmable Auxiliary Control Buttons (Thru Cat ET) • Mini Joystick Control
Operator Environment – Additional Features
No Option
• No Variable Float Option
• Variable Float – Optional • Improved Productivity • Increased Cutting Edge Life • Ease of Operation
Operator Environment – Instrument Panel
• Analog Gauges
• Analog Gauges
• Coolant Temperature
• Coolant Temperature
• Articulation Gauge
• Articulation Gauge
• Battery Level
• Battery Level (Moved to Cat Messenger)
• Fuel Gauge
• Fuel Gauge
• Tachometer (Optional)
• Tachometer (Standard)
• Air Pressure Indicators
• Hydraulic Oil Temperature
Operator Environment – Instrument Panel
• Digital Gauges
• Digital Gauges
• Ground Speed (Optional)
• Ground Speed (Standard)
• Forward / Neutral / Reverse Indicator
• Actual Gear and Direction
• Scrollable Service Codes
• Operator Requested Gear and Direction
• Service Hour Meter
• Service Hour Meter
Operator Environment – Instrument Panel
• EMS III • Monitoring / Diagnostic Capabilities
• Messenger •
Real Time Monitoring / Diagnostic Capabilities
•
Continuous Tracking of Critical Parameters
•
Warnings / Alerts for Abnormal Conditions
•
Digital Text Display in Multiple Languages
•
Autoshift Gear Parameter (Optional)
• Continuous Tracking of Critical Parameters • Warnings / Alerts for Abnormal Conditions
Operator Environment – Controls & Switches
• Multiple Locations • Lights • HVAC and Fan Controls • Link Bar • Optional Attachments
• Ergonomically Positioned
• Window Wiper Controls
• Relocated to B-Post and Front Dash
• Lighter
• Located for Optimal Visibility
Operator Environment – Additional Features
• Cab Fresh Air Filter Inside Cab
• Cab Fresh Air Filter Moved • Additional M-Series Features : • Rear Vision Camera • XM Radio • Windshield Washer Bottle Fill Moved
HVAC
• HVAC System - Optional
• Modular HVAC System – Standard • Easy Replacement or Repair •
79% Improvement
• Improved Capacity • Improved Reliability
Sound
Sound Levels @ 100% Fan Speed 120 100 ) A ( B d
110
111
16H
16M
80
79 60
72
40 20
16H
16M
0
Interior
Exterior
Note: With sound suppression, the 16M is less than 108 dB(A) exterior at 70% fan speed.
Structures – Front Frame
• Flanged Box Design
• Retained Flanged Box Design
• Continuous Top and Bottom Plate
• Continuous Top and Bottom Plate
• Welds Removed from High Stress Areas
• Welds Removed from High Stress Areas
Structures – Fuel Tank
• Located Above Tandems
• Relocated Behind Cab
• Fast Fill Option
• Fast Fill Standard
• Ground Level Fueling
• Ground Level Fueling w/Fast Fill
• Capacity 492 L (130 gal)
• Capacity 511 L (135 gal)
Structures – Drawbar
• Box Section Design
• Tubular Design
• Proven Design
• Commonality Between All Models
• Drawbar Wear Inserts Adjusted from Under the Circle
• 30 mm (1.18 in) Plate Added for Additional Strength • Industry Exclusive Top Adjust Drawbar Wear Inserts • Reduction in Maintenance Time
Structures – Moldboard
• Industry Standard Blade Curvature
• Retained Blade Curvature
• Industry Leader in Throat Clearance
• Retained Throat Clearance
• Heat Treated Moldboard Rails
• Retained Heat Treated Moldboard Rails • Relocated Side Shift Anchor to Left Side • Bi-Directional Shimless Moldboard Retention System En
s Full U
of We
In
Structures – Rear Frame
• Integrated Bumper to Handle High Loads
• Retained Integrated Bumper to Handle High Loads
• Box Section Design
• Retained Box Section Design
• Integrated Rear Case
• Modular Rear Axle • Cast Axle Mounting • Improved Serviceability to Power Train Components
Transmission
• Planetary Transmission • Designed and Built Specifically for Cat® Graders
• Countershaft Transmission •
Designed and Built Specifically for Cat Graders
• Engine Over-Speed Protection • Speedometer • Programmable Autoshift
Transmission
• Direct Drive
• Direct Drive
• Eight Forward and Eight Reverse Gears
• Eight Forward and Six Reverse Gears • Smooth Shifting Transmission (ECPC) • Load Compensation • Controlled Throttle Shifting • Viscosity Compensation
Brakes
• Air Actuated, Spring Released • Largest Total Brake Surface Area
• (1) Hydraulically Actuated, Spring Released • (2) Largest Total Brake Surface Area
• Oil Bathed Discs • Located at Each Tandem Wheel
• (2) Oil Bathed Discs • Located at Each Tandem Wheel • (3) Indicator/Compensator
Brakes
No Option
• No Compression Brake Option
• Compression Brake – Optional •
Three-Phase (2,4, or 6 cylinder braking)
•
Faster Downhill Speeds
•
Improved Productivity
•
Lower Maintenance Costs
Engine
• Tier 2 Compliant Cat 3196 ETA
• Tier 3 Compliant Cat C13 ACERT
• Torque Rise = 50%
• Torque Rise = 50%
• Altitude Deration – 11,000 ft. (3353 m)
• Altitude Deration – 15,000 ft. (4572 m)
• Introduced Electronic Controls
• Expanded Electronic Controls
• Improved Fuel Economy
• Maximized Fuel Economy
• Introduced Hydraulic Demand Fan
• Hydraulic Demand Fan
Engine – Power Management
• VHP Optional
• VHP Standard
• No VHP Plus Option
• VHP Plus Optional
• VHP Delivered in 20 Hp (15 kW) Increments
• VHP Delivers in 5 Hp (3.7 kW) Increments • Optimum Gear-to-Gear Hp for Improved Productivity
Engine – Power Management
VHP
VHP Plus
265 Hp
-
1F
297 Hp
297 Hp
265 Hp
-
2F
302 Hp
302 Hp
265 Hp
-
3F
307 Hp
307 Hp
285 Hp
-
4F
312 Hp
312 Hp
285 Hp
-
5F
312 Hp
317 Hp
285 Hp
-
6F
312 Hp
322 Hp
285 Hp
-
7F
312 Hp
327 Hp
285 Hp
-
8F
312 Hp
332 Hp
Gear VHP
VHP Plus
Engine – Power Management
48000
The 16M can pull the same load a minimum of 50% faster than the 16H
43000 38000 ) s b l ( l l u p m i R
5% - 18% increased rimpull, depending on the gear
33000 28000
16H
23000
16M
18000 13000 8000 1.00
3.00
5.00 Speed (mph)
7.00
9.00
Engine – Specifications
Spec Cat 3196 ETA, VHP
Model
Cat C13 ACERT™ VHP
11.9 L (726 cu in)
Disp lacement L (cu .in.)
12.5 L (763 cu in.)
130 mm (5.1 in)
Bore
130 mm (5.1 in)
150 mm (5.9 in)
Stroke
157 mm (6.2 in)
50%
Torqu e Rise
50%
1550 N-m (1143 lb ft)
Max Torqu e
1710 N-m (1,261 lb ft)
2000 rpm
Speed @ Rated Pow er
2000 rpm
6
Number of Cylinders
6
3353 m (11,000 ft.)
Derating Altitude
4572 m (15,000 ft)
1350 rpm
Std - Fan Speed - Max
1200 rpm
500 rpm
Std - Fan Sp eed - Min
550 rpm
47 C (117 F)
Std - Ambient Capability
43 C (109 F)
1470 rpm
Hi Ambient - Fan Speed - Max
1,450 rpm
500 rpm
Hi Ambient - Fan Speed - Min
550 rpm
50 C (122 F)
Hi Ambient Capability
50 C (122 F)
198 kW (265 hp)
Base Pow er (1st g ear) - Net
221 kW (297 hp)
492 L (130 gal)
Fuel Capacity
511 L (135 gal)
Hydraulics
• Load Sensing Mechanical Hydraulics
• Load Sensing Electro-Hydraulics
• PPPC Implement Control Valves
• Retained PPPC Implement Control Valves
• Blade Float
• Retained Blade Float
• Balanced Flow
• Retained Balanced Flow
Hydraulics
• Traditional Controls
• Simplified Electro-Hydraulic Controls
• Valves Located Under Cab
• Valves Relocated to Front Frame
• Pump Located Under Cab
• Pump Relocated to Engine
• Hydraulic Tank at Back of Cab
• Hydraulic Tank Relocated to Rear Enclosure
• Independent Oil Supply • Cat XT™ Hose
• Retained Independent Oil Supply
Integrated Electronics
• Electronic Engine Control
• “Smart Machine”
• Electronic Technician (Cat ET)
• Electronic Technician (Cat ET)
• Diagnostics
• Diagnostics • Machine Security System • Product Link • Cat Messenger
Integrated Electronics - AccuGrade
• Aftermarket Installed
• Full Machine/System Design Integration
• ARO After 2005
• Grade Control Ready - Standard • AccuGrade™ Attachment Ready Option (ARO)
Automatic Lubrication System
• Lincoln AutoLube System – Optional •
Custom Attachment
•
Installed Ex-Factory
• Lincoln Centro-Matic AutoLube System – Optional •
Factory Installed
Safety
• Hydraulic Lock Out
• Hydraulic Lock Out
•
Mechanical
•
Electrical
•
Standard in EU Arrangement
•
Standard in All Markets and Models
•
Optional in All Other Markets
• Operator Presence System • Secondary Steering System • Speed Sensitive Steering
Safety
• Drop Down Lights • EU Arrangement
• Drop Down Rear Lights • Available in All Markets • HID Lighting • Back Up Lights and Alarm
Safety
No Option
• No Optional Rear Vision Camera
• Rear View Camera and Monitor
Safety
• Non Skid Platforms – Optional •
Brake Line Guards (Optional)
• Fuel Tank Located Above Tandem Walkway
• Non Skid Platforms – Standard •
Additional Protection for Brake Lines
• Open Walkway
Safety
No Option
• No Optional Window-Cleaning Platform
• Optional Window-Cleaning Platform
Safety
• Circle Drive Slip Clutch - Standard
• Circle Drive Slip Clutch - Standard
• Blade Lift Accumulators - Optional
• Blade Lift Accumulators - Optional
Safety
• Engine Shutoff Switch
• Engine Shutoff Switch
• Electrical Disconnect Switch
• Electrical Disconnect Switch
Safety
• Additional Safety Features
• Additional Safety Features
•
Laminated Glass
•
Laminated Glass
•
Lockable Doors
•
Lockable Doors
•
Conveniently Located Grab Rails
•
Conveniently Located Grab Rails
•
Black Glare Reducing Paint
Machine Dimensions
Dimensions 3524 mm (131 in)
Height - low profile cab*
3749 mm (148 in)
Height - high profile cab
732 mm (28.8 in)
Height to axle
688 mm (27.1 in)
1841 mm (72 in)
Length - between tandem axles
1841 mm (72.5 in)
3071 mm (121 in)
Length - front axle to moldboard
3069 mm (120.8 in)
6960 mm (274 in)
Length - front axle to mid tandem
6985 mm (275 in)
9994 mm (393 in)
Length - front tire to end of rear frame
9963 mm (392.2 in)
11 623 mm (458 in)
Length - counterweight to ripper
11 672 mm (459.5 in)
409 mm (16.1 in)
Ground c learance at trans. case
3359 mm (132 in)
Height to exhaust st ack
3405 mm (134.1 in)
3111 mm (122 in)
Height to t op of cyli nders
3088 mm (121.6 in)
2470 mm (97 in)
Width - tire center lines
2509 mm (98.8 in)
2986 mm (118 in)
Width - outsid e rear tires
3096 mm (121.9 in)
3077 mm (121 in)
Width - outside front tires
3096 mm (121.9 in)
3703 mm (145.8 in) N/A
407 mm (16 in)
*Note: Low Profi le Cab Was Standard On The H-Series. M-Series Has Onl y One Cab Optio n.
Machine Specifications
Power Train 8 Fwd / 8 Rev
Forward /Reverse Gears
8 Fwd / 6 Rev
Direct Drive, Power Shift, Planetary
Transmission
Direct Drive, Power Shift, Countershaft
Air-Actuated, Oil-Disc
Brakes, Servi ce
Oil-Actuated, Oil-Disc
2
42 209 cm (6544 in )
Brake Surface Area
49 830 cm (7724 in )
Manual, Multiple Oil-Disc
Parking Brake
Spring Applied, Hydraulically Released
Air-Actuated, Oil-Disc
Secondary Brakes
Oil-Actuated, Oil-Disc
2
2
2
Hydraulic System Circuit Type
Electro-Hydraulic Load Sensing, Closed Center
Pump Type
Variable Piston
254 L/min (66 gal/min)
Pump Output @ 2000 RPM*
280 L/min (74 gal/min)
24 150 kPa (3500 psi)
Maximum System Pressure
24 150 kPa (3500 psi)
3100 kPa (450 psi)
Standby Pressure
3100 kPa (450 psi)
Closed Center Load Sense Variable Piston
Servi ce Refil l 492 L (130 gal)
Fuel Tank
511 L (135 gal)
46.5 L (12.3 gal)
Cooling System
46.5 L (12.3 gal)
55 L (14.5 gal)
Hydraulic System - Tank
65 L (17.2 gal)
35 L (9.2 gal)
Engine Oil
30 L (7.9 gal)
114 L (30.1 gal)
Differential / Final Drives
114 L (30.1 gal)
121 L (31.5 gal)
Tandem Housing (Each)
121.5 L (32.1 gal)
0.9 L (0.24 gal)
Front Wheel Spindl e Bearing Housing
0.9 L (0.24 gal)
8 L (2.1 gal)
Circle Drive Housin g
8 L (2.1 gal)
