Design-Refinery.pdf

Mid & Downstream Business Training HYDROCARBON PROCESSING – AN OVERVIEW

Module

Upstream

Mid and Downstream LNG

S A G

A W D E C U D O R P

R E T

Mid & Downstream Business Training Module Feasibility Study

Process Design / Basic Engg.

rouble S!ooting & "e#amp

Plant Design Cycle Stable Operation & Performance esting

FEED

Pre-Commissioning & Commissioning

Detail Engg.

Mid & Downstream Business Training Module Feasibility Study

Process Design / Basic Engg.

rouble S!ooting & "e#amp

Plant Design Cycle Stable Operation & Performance esting

FEED

Pre-Commissioning & Commissioning

Detail Engg.

Mid & Downstream Business Training Feasibility Stuy!

Module



C"nce#tuali$ati"n



P%"cess Si&ulati"n



De'el"#&ent "( P%"cess Fl") Sc*e&e



C"st Esti&ati"n



+ec*n",C"&&e%cial E'aluati"n

Basic Enginee%ing! 

-ass an Ene%gy Balance



P%"cess C"nt%"l Sc*e&e



PFDs an Basic P%"cess P.IDs



Si$ing an Basic S#ec/ ("% E0ui#&ents an Inst%u&ents

Mid & Downstream Business Training F%"nt En Enginee%ing Design 1FEED2! Module 

BEP t" P%"3ect S#eci(ic Pac4age 1Resiual Enginee%ing2 

Ve%i(icati"n "( P%"cess ata ("% C%itical ite&s



P%e#a%ati"n "( S#eci(icati"ns



Ienti(icati"n "( Sc"#e S#lits



Ienti(icati"n "( a##licable C"es . Stana%s

C"&&issi"ning! 

P%e,C"&&issi"ning



C"&&issi"ning



Sta%tu# an Fee c*a%ging



Pe%("%&ance Gua%antee test %un

Mid & Downstream Business Training Module

Mid & Downstream Business Training REVIEW S+AGE! Module



Re'ie) "( C"nt%act D"cu&ents



P%e#a%ati"n "( +7s

Mid & Downstream Business Training S+AGE 8! Module 

P.IDs &a%4 u# base "n Gene%al S#eci(icati"ns9 Stana%s9 A&en&ents etc/



:#ati"n "( P%"cess Datas*eets base "n PFD an "t*e% "cu&ents



P%e#a%ati"n "( :HDs



Si$ing "( :tility lines



P%e#a%ati"n "( E0ui#&ent list



P%e#a%ati"n "( :tility su&&a%y



P%e#a%ati"n "( Catalyst an C*e&ical su&&a%y



P%e#a%ati"n "( +ie,in su&&a%y



P%e#a%ati"n "( 6ine,list



P%e#a%ati"n "( Ha$a%"us s"u%ce list

Mid & Downstream Business Training 

P.IDs &a%4 u# base "n Gene%al S#eci(icati"ns9 Module Stana%s9 A&en&ents etc/ Stana% Details

6icens"% P.ID

Mid & Downstream Business Training As #e% t*e stana%s9 Module t*e c"nt%"l 'al'e asse&bly )it* bl"c4 . by#ass an Vent . D%ain a%%ange&ent is s*")n in etail -a%4e u# P.ID


:#ati"n "( P%"cess Module Datas*eets base "n PFD an "t*e% "cu&ents

Mid & Downstream Business Training :#ate P%"cess Datas*eets Module


P%e#a%ati"n "( :HDsModule


Si$ing "( :tility linesModule


P%e#a%ati"n "( E0ui#&ent 6ist Module

E0ui#&ent list ISOMERISATION PROJECT MUMBAI

TITLE : EQUIPMENT LIST EQU IPM ENT

SER VIC E

NO.

N O . DIMENSIONS REQD. (ID).X(TL-TL) (m)

INTERNAL TY E P

EQUIPMENTERECTION THICKNESS (mm)

WEI H GT (Tons)

MOC2 C.A SHELL3 HEAD

TRAYS

OPERATINGCONDITION PRESSURE TEMP (!"#m$!) (%C)

DESIGNCONDITION PRESSURE T EMP. (!"# m$!) (%C)

INSULATION TY E P THICKNESS (mm)

TOP&OTTO MTOP&OTTOM

COLUMNS LNHTUNIT To'$.

DA-1,1

STRIPPER

1

DA-1,$

D EPENTANIBER

1

T89:s;D*o8 &o**om$.+ In*?8n9@=9@? s; TL-TL$,. Vo8*?6 &8?9?8;

KCS 2  mm

P /1

-

-

1

1,1

In*514.+$ E6*5 7V

$$ 1,1

IH

To'.$ T89:s;D*o8 &o**om/. In*?8n9@=9@? s; Vo8*?6 &8?9?8;

KCS 2  mm

TP/1

-

-

,

11

In*5/ E6*5 7V

1/, 11

IH

+

KCS2mm

TP/1

-

4,

1 ,

In* 51.4 E6*5 7V

$1 1,

IH

1$

CS2mm

TP/1

-

/4

0

In* 51.4 E6*5 7V

1$ 0

-

-

TL-TL0.

T

1$4

PENEX UNIT

DA-$+1

STA&ILIBER

DA-$+11 LPGSTRI PPE R

1

1

To'1., T89:s;D*o8 &o**om.$ In*?8n9@=9@? s; TL-TL$0.$ Vo8*?6 &8?9?8;

.,46 $1

T89:s;D*o8 In*?8n9@=9@? s; Vo8*?6 &8?9?8;

-

-


Module

P%e#a%ati"n "( E0ui#&ent 6ist 1C"ntinue2 E0ui#&ent 6ist c"ntains t*e in("%&ati"n suc* as •

E0ui#&ent Nu&be%

•

Se%'ice

•

Di&ensi"ns

•

Inte%nals

•

-ate%ial "( C"nst%ucti"n

•

O#e%ating an Design C"niti"ns

•

Insulati"n Details

•

Ot*e% S#ecial %e0ui%e&ents

Mid & Downstream Business Training Module Sa&#le 'ie) "( E0ui#&ent list ISOMERISATION PROJECT MUMBAI

TITLE : EQUIPMENT LIST EQUIPMENT

SERVICE

NO.

NO.

DIMENSIONS

INTERNAL

EQUIPMENT

ERECTION

REQD.

(ID).X(TL-TL)

TYPE

THICKNESS

WEIGHT

(mm)

(Tons)

(m)

MOC 2 C.A

OPERATING CONDITION PRESSURE (!"#m$!)

TEMP (%C)

DESIGN CONDITION PRESSURE

TEMP.

(!"#m$!)

(%C)

INSULATION TYPE THICKNESS

SHELL 3 HEAD

TRAYS

T89:s; D*o8 In*?8n9@ =9 @?s; Vo8*?6 &8?9?8;

KCS 2  mm

TP /1

-

-

1

1,1

In* 5 14.+$ E6* 5 7V

$$ 1,1

IH

1$4

T89:s; D*o8 In*?8n9@ =9 @?s; Vo8*?6 &8?9?8;

KCS 2  mm

TP /1

-

-

,

11

In* 5 / E6* 5 7V

1/, 11

IH

+

T89:s; D*o8 In*?8n9@ =9 @?s; Vo8*?6 &8?9?8;

KCS2mm

TP /1

-

-

4,

1,

In* 5 1.4 E6* 5 7V

$1 1,

IH

1$

T89:s; D*o8 In*?8n9@ =9 @?s; Vo8*?6 &8?9?8;

CS2mm

TP /1

-

-

/4

0

In* 5 1.4 E6* 5 7V

1$ 0

-

-

(mm)

TOP &OTTOM TOP &OTTOM

COLUMNS LNHT UNIT To'  $. DA-1,1

STRIPPER

1

&o**om  $.+ TL-TL  $,. To'  .$

DA-1,$

DEPENTANIBER

1

&o**om  /. TL-TL  0.

PENEX UNIT To' 1., DA-$+1

STA&ILIBER

1

DA-$+11

LPG STRIPPER

1

&o**om  .$ TL-TL$0.$

.,4 6 $1




P%e#a%ati"n "( :tilityModule su&&a%y :tility Su&&a%y su&&a%i$es t*e c"nsu&#ti"n ; gene%ati"n "( utilities in all e0ui#&ents/



+*e utility ata ("% c"nsu&#ti"n t" be (u%nis*e )it* “, 'e 'alue/

Si&ila%ly t*e utility ata ("% gene%ati"n t" be (u%nis*e )it* <='e 'alue>/ 

F"ll")ing a%e t*e :tilities ta4en int" acc"unt •

Elect%icity

•

Stea&

•

C"nensate

•

B"ile% Fee Wate%

•

C""ling Wate%

•

Se%'ice Wate% an P"%table Wate%

•

Inst%u&ent Ai%9 Plant Ai% an Nit%"gen

•

Fuel Gas an Fuel Oil

Mid & Downstream Business Training Sa&#le Vie) "( :tility su&&a%y Module


P%e#a%ati"n "( C*e&ical su&&a%y Module

+*is "cu&ent su&&a%i$es t*e c"nsu&#ti"n "( C*e&icals ("% t*e #%"cess/

ISOMERISATION PROJECT TITLE : CHEMICAL SUMMARY

L&T-CHIYODA BARODA$ INDIA D%&'(!)* N%.: A+ R!".: #

C;!(1&75 I9!)*141&7*1%) S2. N%.

< P'21*8

1

DMDS

$

C9>s*<# o8 LNHT 8?9#*o8 n?>*89@


So9 As (N9$CO)

/

So<>m N<*89*? (N9NO)

4

P?8#@o8o?*:@?n? (C$C@/)

0

An:8o>s H:8o#@o8<# A#< (HC@)

,

M9?->' C9>s*<# (N9OH) o8 P?n?6 >n<*

+

An:8o>s Ammon<9

--

C;!(1&75 S!2"1&!

As 9 s>@<8'

F123* 4155 6'7)*1*8 2!6'12!9

$ !

S&%! %4 3'58

MRPL

R?F><8? *o n?>*89<<? 8?9#*o8 ?@>?n* !9s?s

0.4 m

MRPL

1

7o8 '8?'98*89@<*8
$ !

MRPL

1

7o8 '8?'98*89@<*8
$ !

MRPL

As 9 '8omo*o8 o8 '?n?6 8?9#*o8 #9*9@:s*

 m

MRPL

$ W*

.  M
R?F><8? >8'. R?F><8? o8 s#8>==8<8? 9s #o88osn<*

$4 ! $4 m 4 !

MRPL MRPL MRPL


P%e#a%ati"n "( Catalyst su&&a%y Module

+*is "cu&ent su&&a%i$es t*e c"nsu&#ti"n "( Catalyst ("% t*e #%"cess/

TITLE : CATALYST SUMMARY

C7*7583* Q'7)*1*8 T8!

B!9 H!1?;* =((>

B'5 D!)31*8 , =? /( >

T8! %4 L%791)?

$4))

UOP S-1$ C9*9@:s*

,$)

1)04

S>@>8 !>98 =?

1+))

ADS-11

$0))

DC-$+)1

S9*>89*
$/))

UOP H-+ C9*9@:s*

/

DC-$+1)

M?*9n9*o8 R?9#*o8

11))

4

DC-$+11

P?n?6 R?9#*o8

$))

0

DC-$+1$

P?n?6 R?9#*o8

,

7A-$+)1A

B
S2.N%.

E6'1. T7? N%.

S!2"1&!

1

DC-1,)1

R?9#*o8

$

7A-$+)$



E6'1 ID =((>

B!9 =(,>

C%)*1)?!)&8 @< =(,>

T%*75 6'7)*1*8 =(,>

T%*75 6'7)*1*8 =?>

M7)'47&*'2!2

So#

1+.

).14

1.$14

$)/0/.)

UOP

)

So#

0.0$

).1

0.41

0/0/./

UOP

$/+)

4$)

So#

11.$

).40

11.,0

0114.$

UOP

,10)

--

So#

0.+

)./

,.1/

--

UOP

UOP I-+ C9*9@:s*

$/)

++$

D?ns?

01

.)4

0/.)4

40/$.1

UOP

$))

UOP I-+ C9*9@:s*

$/)

++$

D?ns?

01

.)4

0/.)4

40/$.1

UOP

1$))

P>89s'?# $)$)

$))

--

So#

.0$

).1+1

.+)1

--

UOP

P>89s'?# $//


Module

P%e#a%ati"n "( +ie,in su&&a%y

Batte%y 6i&it +ie,in Su&&a%y c"ntains t*e ("ll")ing in("%&ati"n ("% all ISB6 . OSB6 lines 

Fl") %ate "( all #%"cess an utility st%ea&s g"ing t" B;6/



O#e%ating an Design C"niti"ns



6ine S#eci(icati"ns



-ain P%"#e%ties "( t*e St%ea&s 1O#ti"nal2

Mid & Downstream Business Training Module Sa&#le 'ie) "( +ie,in su&&a%y

)+)B'$ $%E & B'E"( %$)$ $E-$* S+))'"(

S2. N%.

S*2!7( N7(!

F2%(

T%

P;73! L/V/M

F5%27*!3 T%)3/;2 N%2(75

P2%!2*1!3 ?/(, =L> V13&. MW =V> &P

O !27*1)? C%)91*1%)3 P2!33'2! T!(!27*'2! ?/&(0 ? 9!? C

D!31?) P2!33'2! ?/&(0 ?

(1)/)%2 /(7

(1)/)%2 /(7

1/"14"10

$44"$0)"$,)

$$

".4"/

10)"1,4"$))

1)

=C> INCOMING UTILITY LINES:

1

MP S*?9m

&"L

HEADER

V

0)00.)

1+.)

).)$

$

LP S*?9m

&"L

HEADER

V

1+).)

1+.)

).)$



HP S*?9m

&"L

HEADER

V

$).)

1+.)

).)1

"/)"/1

)")"/)+

/4

/

Ins*8>m?n* A<8

&"L

HEADER

V

0$4.)

$.)

).)$

/.4"0.4" -

- "/)" -

1).4

4

Coo@''@:

&"L

HEADER

L

$,+$),.)

1))).)

).0)

- "/.4" -

- "" -

,

0

7>?@ G9s

&"L

HEADER

V

1$1$.)

14.4

).)1

- "/.4"4

- "/)" -

0

,

7>?@ O<@

&"L

HEADER

L

$$,.)

+4/.)

11.4)

- "1"$)

- "1,)" -

$4


P%e#a%ati"n "( 6ine,list Module 

6ine 6ist c"ntains t*e ata %elate t" #%"cess c"niti"ns an t*e ata %elate t" &ec*anical esign an test c"niti"ns ("% all t*e lines/ 

6ine 6ist is t*e base "cu&ent utili$e ("% 'e%i(icati"n "( &a3"% eli'e%ables "( Pi#ing e#a%t&ent/ 

6ine 6ist c"ntains t*e in("%&ati"n suc* as • •

6ine Nu&be% 6ine Si$e

•

Flui C"e an Pi#ing class

•

F%"& . +" 6"cati"n

•

State an Natu%e "( t*e (lui

• O#e%ating 1N"%&al.Alte%nati'e2 an Design C"niti"ns • • •

Stea& "ut %e0ui%e&ents Insulati"n Details +est (lui an +est #%essu%e

Mid & Downstream Business Training Sa&#le Vie) "( 6ine,list

Module

)+)B'$

$%E & %$*E %$S FO" %*, +*$

IDENTIFICATION SR. NO.

LINE NO.

. O N D I & P

> E H Z I C N S I =

E D O C D I U L F

. O N T I N U

. O N E N I L

S S A L C G N I P I P

N O I T E A P L Y U T S N I

N > O M I T M A = L . U B S H T N I

LOCATION

FROM

STATE =A> TO =L/V/M>

NATURE OF FLUID

1

1-P-1,1-A1A1

00

1

P

1,

1

A1A1

7A-1,1

P-1,$14

L

HC

$

0-P-1,$-A/A1

00

0

P

1,

$

A/A1

GA-1,1A

P-1,/0

L

HC



1-P-1,-A1A1

00

1

P

1,



A1A1

P-1,1

P-1,$10

L

HC

/

0-P-1,/-A/A1

00

0

P

1,

/

A/A1

GA-1,1&

P-1,$

L

HC

4

.,4-P-1,4-A1A1

01

.,4

P

1,

4

A1A1

P-1,$

SN-1,1

L

HC

0

.,4-P-1,0-A1A

01

.,4

P

1,

0

A1A

SN-1,1

7LARE

L

HC

,

.,4-P-1,,-A/A1

01

.,4

P

1,

,

A/A1

SN-1,1

P-1,1

L

HC

+

0-P-1,+-A/A1

00

0

P

1,

+

A/A1

P-1,$

7V-$

L

HC



0-P-1,-A1A1

00

0

P

1,



A1A1

7V-$

7A-1,1

L

HC


Module P%e#a%ati"n "( Ha$a%"us S"u%ce 6ist 

Ha$a%"us S"u%ce 6ist is t*e base "cu&ent utili$e ("% *a$a%"us a%ea classi(icati"n %a)ing eli'e%able "( Elect%ical e#a%t&ent/ 

+*is "cu&ent c"ntains t*e in("%&ati"n suc* as • • •

Inlet an Outlet st%ea&s "( all e0ui#&ents State an Natu%e "( t*e (lui C"&#"siti"n

•

-a?/ "#e%ating te&#e%atu%e

• P%"#e%ties li4e Density an -"lecula% )eig*t •

Fla&&ability

• •

Flas* #"int Aut",igniti"n te&#e%atu%e

Mid & Downstream Business Training Sa&#le Vie) "( Ha$a%"us S"u%ce 6ist Module

Mid & Downstream Business Training Module S+AGE @! 

Hy%aulic C*ec4 "( P%"cess lines



Si$ing "( Vessels



+*e%&al %ating "( Heat e?c*ange%s



PSV Si$ing . Fla%e *y%aulics



P%e#a%ati"n "( Fla%e 6"a Su&&a%y



P%e#a%ati"n "( E0ui#&ent atas*eets ("% ne) ite&s



Sc"#e e&a%cati"n ("% Ven"% ite&s



:#ati"n "( P.IDs base "n Hy%aulic %esults

Mid & Downstream Business Training S+AGEModule @ 1C"ntinue2!



:#ati"n "( Pu&#s an Inst%u&ents atas*eets base "n Hy%aulics



:#ati"n "( E0ui#&ent list



De'el"#&ent "( C"nt%"l an Sa(egua%ing Na%%ati'es


Hy%aulic C*ec4 "( P%"cess lines Module 6""# ienti(icati"n in PFD


Hy%aulic C*ec4 "( P%"cess lines Module C"llecting In#uts %e0ui%e ("% *y%aulic calculati"ns


Sa&#le Vie) "( Hy%aulic Calculati"n S*eet


Si$ing "( Vessels



Module

Si$ing "( 'essels is ca%%ie "ut base "n P%"3ect

Design C%ite%ia 1D%"#let si$e9 Resience ti&e2



S"&eti&es9 Si$ing is g"'e%ne by se#a%ati"n "(

(ine ent%aine %"#lets using &es* #a9 i&#act se#a%at"%s9 etc/

Mid & Downstream Business Training Sa&#le 'ie) "( Vessel Si$ing calculati"n s*eet Module


Module

+*e%&al %ating "( Heat e?c*ange%s



Designing ; Rating "( *eat e?c*ange%s is ca%%ie

"ut )it* t*e *el# "( H+RI c"&#ute% #%"g%a&/ 

+*is acti'ity enables t*e esigne% t" &"el *eat

e?c*ange%s9 all")ing t*e esigne% t" gauge t*e #e%("%&ance9 ge"&et%y an in*e%ent li&itati"ns "( t*e s*ell an tube *eat e?c*ange% e'en be("%e (ab%icati"n/ 

+*is %esults in l")e% %is4s "( a&age t" t*e

e0ui#&ent )*ile in se%'ice/

its

Mid & Downstream Business Training Sa&#le H+RI S#eci(icati"n S*eet

Module

Sa&#le H+RI +ube 6ay"ut


PSV Si$ing an Fla%eModule Hy%aulics 

+*e sa(ety "( #e%s"nnel an t*e #%"tecti"n "( e0ui#&ents ue t" "'e%#%essu%e a%e t*e basis ("% t*e esign9 si$ing9 an selecti"n "( #%essu%e %elie'ing syste&s/



All syste&s an #%essu%e %elie( e'ices s*all be

esigne base "n t*e a##licable c"es 1API 89 @9 etc/29 inust%y stana%s an #%actices/ 

F"% Fla%e *eae% Si$ing9 (i%st )e *a'e t" ete%&ine t*e a##%"#%iate %elie( c"ntingencies yieling &a?i&u& l"as



Fla%e *eae% si$e *as t" be la%ge en"ug* t" #%e'ent e?cessi'e bac4#%essu%e "n t*e #lant sa(ety 'al'es an t" li&it gas 'el"city an n"ise t" acce#table le'els/

Mid & Downstream Business Training Sa&#le 'ie) "( Fla%e Hy%aulics Modulecalculati"n s*eet


P%e#a%ati"n "( Fla%e 6"a Su&&a%y

Module

+*is "cu&ent su&&a%i$es t*e %elie( l"a "( all PSVs ("% t*e a##licable %elie'ing cases/


P%e#a%ati"n "( E0ui#&ent atas*eets ("% ne) ite&s Module


Module Sc"#e e&a%cati"n ("% Ven"% ite&s Ven"% sc"#e "( su##ly *as t" be ienti(ie an t" be clea%ly &a%4e in t*e P.IDs/


:#ati"n "( P.IDs base "n Hy%aulic %esults Module

6icens"% P.ID


:#ate P.ID base "n Hy%aulics

C"&#%ess"% Sucti"n line is inc%ease t" > (%"& > as #e% *y%aulic calculati"ns


:#ati"n "( Pu&#s an Inst%u&ents atas*eets base Module "n Hy%aulics

6icens"% Datas*eet

Mid & Downstream Business Training :#ate Pu&#s atas*eets base "n Hy%aulics

Module


Module

De'el"#&ent "( C"nt%"l Na%%ati'es



+*is na%%ati'e esc%ibes t*e #lant c"nt%"l syste&s by inst%u&entati"n/



+*e #u%#"se "( t*is "cu&ent a%e as ("ll")s ! 1@2 +" e?#lain c"nt%"l syste&s t" t*"se )*" &ay n"t be (a&ilia% )it* inst%u&entati"n sy&b"ls "% (uncti"nal l"gic iag%a&s/ 12 +" e(ine #u%#"se an alg"%it*& "( eac* c"nt%"l syste&/



Pu&# aut" sta%t syste&s )ill be als" c"'e%e in t*is

"cu&ent/

Mid & Downstream Business Training Module 

De'el"#&ent "( Sa(egua%ing Na%%ati'es

+*e #u%#"se "( t*is na%%ati'e is t" t*"%"ug*ly e?#lain t*e sa(egua%ing sc*e&e an its signi(icance/ Base "n t*e sa&e it is #"ssible t" une%stan *") sa(egua%ing sc*e&e )"%4s an *") it )ill be e#icte in "% /

Mid & Downstream Business Training Sa&#le "( Cause an E((ect Diag%a& Module EFFECT

51UZA-2100

V-51203

+

V-51201 S,S

E44!* S!*1%) E V L A V

P M U P

P M U P

P M U P

P M U P

W F B

W F B

W F B

W F B

W F B

P M

P H

P H

P H

P H

3 0 2 1 5 P

A 2 0 4 1 5 P

A 6 0 2 1 5 P

B 6 0 2 1 5 P

C 6 0 2 1 5 P

D 6 0 2 1 5 P

TRIP

TRIP

TRIP

TRIP

TRIP

TRIP

TRIP

ALARM

2 0 1 2 A Z U 1 5

4 0 1 2 A Z U 1 5

0 0 1 2 A Z U 1 5

5 0 1 2 A Z U 1 5

6 0 1 2 A Z U 1 5

7 0 1 2 A Z U 1 5

8 0 1 2 A Z U 1 5

0 0 1 2 A Z U 1 5

!

!

!

P M U P

W F B

W F B

P H

P H

P H

B 5 0 1 5 P

A 5 0 1 5 P

CAUSE

CLOSE

DESCRIPTION

3 0 1 2 A Z U 1 5

!

SAFE GUARDING MATRIX

M A E T S

UNIT 51

C7'3! S!*1%)

TAG NO.

P M U P

P M U P

PEFS NO.

M R A L A P I R T

N O I T P I R C S E D

N O M M O C

ACTION

TAG NO.

"51HS-2012 #$ %BOTH% &'$#(#')* 51LZA-2008 V-51203 LEVEL LOW LOW

D-008-51-25-0006

51LZA-2011 V-51210 LEVEL LOW LOW

D-1651-51-50-0018

!

51LZA-2008

!

!

!

!

!

51LZA-2011

!

!

!

!

!

51LZA-2008

"51HS-2012 #$ %V-51203% &'$#(#')* 51LZA-2008 V-51203 LEVEL LOW LOW

D-008-51-25-0006


D-1651-51-50-0018

51LZA-2011


D-008-51-25-0006

51LZA-2008


D-1651-51-50-0018

!

!

!

!

"51HS-2012 #$ %V-51210% &'$#(#')*

!

!

!

!

!

!

!

!

!

51LZA-2011

Mid & Downstream Business Training Module S+AGE !



Inte%(ace Acti'ities



:#ati"n "( C"nt%"l . Sa(egua%ing na%%ati'es an issue ("% HAOP Stuy



:#ati"n "( :tility su&&a%y



:#ati"n "( 6ine list


Inte%(ace Acti'ities

Module



Ven"% D"cu&ent Re'ie)



Re'ie) "( Enginee%ing D%a)ings



Re'ie) "( Pl"t Plan



D,-"el Re'ie)



Re'ie) "( DCS G%a#*ics


Ven"% D"cu&ent Re'ie) Module S"&e "( t*e C%itical #"ints t" be %e'ie)e in Enginee%ing D%a)ings a%e! 

C"nsistency "( P%"cess ata as #e% #%"cess atas*eets suc* as O#e%ating . Design C"niti"ns9 -OC9 S#ecial se%'ice %e0ui%e&ents9 etc/ 

Re'ie) "( "t*e% tec*nical as#ects 1a2 -eeting all S#eci(icati"ns as #e% %e0ui%e&ent/ 1b2 E?#ecte :tility c"nsu&#ti"n c "nsu&#ti"n (igu%es/ 1c2 Gua%antee (igu%es9 i( any/ 12 Ot*e% tec*nical %e0ui%e&ents s#eci(ie in t*e %e0uisiti"n/ 1e2 Ful(il&ent "( Sc"#e "( Su##ly/


Module Re'ie) "( Enginee%ing D%a)ings S"&e "( t*e C%itical #"ints t" be %e'ie)e in Enginee%ing D%a)ings a%e! 

C"nsistency "( P%"cess ata as #e% #%"cess atas*eets suc* as O#e%ating . Design C"niti"ns9 -OC9 S#ecial se%'ice %e0ui%e&ents9 etc/



Nu&be% "( N"$$les



Si$es "( N"$$les



C*ec4ing l"cati"n an "%ientati"n "( all n"$$les

es#ecially n"$$les ("% +e&#e%atu%e9 P%essu%e an 6e'el Inst%u&ents as #e% P%"3ect %e0ui%e&ents


Re'ie) "( Pl"t Plan

Module

Some of the Critical points to be reviewed in Plot plan are: 

Consistency of equipments shown in plot plan with Equipment ist! P"D and P#$Ds% 

&re the distances between equipment 'ept minimum with respect to pressure drop( 

&re the hei)ht of *owers and vessels enou)h to provide +PS, of pumps( 

&re the equipment located symmetrically such as column and reboilers(



$s there enou)h space around columns! towers and reactors for removal of internals( 

$s there enou)h space to remove tube bundle of heat e-chan)ers( 

&re the equipments arran)ed considerin) safety aspects especially for "ired heaters! Compressors and *an's(


D,-"el Re'ie)

Module

S"&e "( t*e C%itical #"ints t" be c"nsie%e in D,&"el %e'ie) a%e! 

Is #i#ing a%%ange t" #%"'ie st%aig*t %un %e0ui%e&ent suc* as inlet "( t")e% 

A%e CV sets #lace as #e% P%"3ect %e0ui%e&ents suc* as cl"seness t" e0ui#&ent9 at *ig* "% l") le'el9 etc/9 i( any 

A%e sy&&et%ical #i#ing c"nsie%e ("% AFCs



A%e t*e 'al'es l"cate at "#e%able l"cati"n (%"& t*e nea%est #lat("%& "% g%ae 

Is #i#ing a%%ange t" 4ee# s#ecial bening %aius %e0ui%e&ents9 i( any


Re'ie) "( DCS G%a#*ics Module Re'ie) "( C"nt%"l l"gics as #e% C"nt%"l . Sa(egua%ing na%%ati'es

Mid & Downstream Business Training S+AGE Module 1C"ntinue2!



:#ati"n "( C"nt%"l . Sa(egua%ing na%%ati'es an issue ("% HAOP Stuy



:#ati"n "( :tility su&&a%y



:#ati"n "( 6ine list

Mid & Downstream Business Training Module S+AGE !



Sa(ety Stuies ; Analysis



:#ati"n "( P.IDs base "n Sa(ety Stuies %ec"&&enati"n



P%e#a%ati"n "( P%ec"&&isi"ning &anual



P%e#a%ati"n "( O#e%ating &anual


Module Sa(ety Stuies ; Analysis

 HAOP

 SI6

Stuy

Stuy

 FIREPRAN

Stuy

Mid & Downstream Business Training HAOP Stuy

Module

HAa% an OPe%ability stuy is a tec*ni0ue t" e?a&ine a syste&9 #a%t by #a%t9 in a 'e%y syste&atic &anne%9 t" (in "ut t*e cause an c"nse0uence "( e'e%y c"ncei'able e'iati"n in t*e n"%&al "#e%ati"n "( t*e syste& as )ell as u%ing e&e%gencies9 sta%t,u#s an s*ut")ns/ +*e &et*" enables #%eicti"n "( all #"ssible )ays in )*ic* a *a$a% "% an "#e%ating #%"ble& c"ul a%ise9 )*et*e% t*e esign

ta4es

#%e'enti'e

ca%e

"(

t*e&

an

i(

%ec"&&ens c*anges 1Acti"n2 as &ay be necessa%y/

n"t9

Mid & Downstream Business Training SI6

Module

 -easu%e&ent

"( c"n(ience le'el ("% #e%("%&ance "( sa(ety (uncti"n is calle t*e Sa(ety Integ%ity 6e'el1SI62  Sa(ety

integ%ity "( a syste& can be e(ine as < +*e #%"bability 1li4eli*""2 "( a sa(ety,%elate syste& #e%("%&ing t*e %e0ui%e sa(ety (uncti"n une% all t*e state c"niti"ns )it*in a state #e%i" "( ti&e>  SI6

is a &easu%e "( t*e %eliability "( t*e sa(ety (uncti"n #e%("%&ing t" s#eci(icati"n/  +*e

SI6 is base "n t*e acce#te %is4 le'el an %anges (%"& @

t"  Safety Integrity Level (SIL)   + "

Probability of Failure Mode of Operation – On demand Mode of Operation – continuous (average probability of failure to perform (probability of dangerous failure per its design function upon demand) hour) $% $ $' $ ! "# to & "# ! "# to & "# $ $ $ $* ! "# to & "# ! "# to & "# $ $+ $* $, ! "# to & "# ! "# to & "# $+ $" $, $* ! "# to & "# ! "# to & "#

Mid & Downstream Business Training FIREPRAN stuy

Module

FIRE PR "tecti"n . ANalysis is a ne) tec*ni0ue e&#l"ye at t*e esign #*ase "( a (acility "% installati"n t" ac*ie'e t*e ("ll")ing "b3ecti'es  O'e%'ie)

t*e %"le "( t*e (acility an its signi(icance t" t*e "'e%all "#e%ati"n/  Re'ie)

t*e (acilitys Fi%e an E?#l"si"n St%ategy 1FES2 in t*e c"nte?t "( t*e %"le "( t*e (acility an its signi(icance t" t*e "'e%all c"&#any/  Analy$e

t*%eats t" l"ss "( c"ntain&ent "% "t*e% #"tential s"u%ces "( c"&busti"n e'ents/

 Assess

%elease e'ent c"nse0uences an e?#l"si"n scena%i"s

 Re'ie)

an assess ae0uacy "( t*%eat c"nt%"l &easu%es9 &itigati"n an %ec"'e%y &easu%es/

 -a4e

%ec"&&enati"n ("% %is4 %eucti"n &easu%es t" ac*ie'e le'els as l") as %eas"nably #%acticable 1A6ARP2/

Mid & Downstream Business Training E?a&#le ("% Fi%e#%an Module Stuy C"lu&n &ile cut #""l (i%e an is"#let*s is analy$e as s*")n bel") in case "( #"ssible e?#l"si"n ue t" "il lea4age ab"'e its Aut" Igniti"n +e&#e%atu%e/ H?9* 7@>6

EAA?#*s on H>m9n

EAA?#*s on P8o'?8*:

S>AA<#s? 'n9=@? *o 8?9# #oI?8 J<*
No D9m9!?

/

1$.4

Ts? 9 )C #9n#? oA A9*9@<*: Ao8 9 '8o@on!?D ?6'os>8?.

Mm ?n?8!: 8?F><8?D Ao8 '<@o*?D =
S>AA<#s? D9m9!? *o '8o#?ss ?F><'m?n*. E6'os>8? *o *m?D *o !
79<@>8? oA s*??@ s*8>#*>8?s J<**?s

W"m$

,.4

Mid & Downstream Business Training C21*175 A2!7 19!)*1417*1%) Module

A2!7 1) 2!9 )!!93 *% ! ?1"!) !*!)31"! %)319!27*1%) 4%2 412! :2%*!*1%) 383*!(3


S+AGE  1C"ntinue2!



:#ati"n "( P.IDs base "n Sa(ety Stuies %ec"&&enati"n



P%e#a%ati"n "( P%ec"&&isi"ning &anual



P%e#a%ati"n "( O#e%ating &anual

Design-Refinery.pdf

Recommend Documents