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A – PROCEED
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Authorization to proceed does not relieve Contractor/Supplier of its responsibility or liability under the Contract and or Purchase Order.
By Kevin McConville at 2:56 pm, 09 May 2013
Sociedad Minera Cerro Verde S.A.A. S.A.A. Cerro Verde Production Unit Expansion Project No. A6CV A6CV
Document No. 240K-C2-DS-55-029-07 Revision 0
Initial and Date in Signature Box Rev
Dat e
Revi s i o n Des c r i p t i on
Or i g i n at o r
A B C 0
18-Jul-11 22-Aug-11 15-Sep-11 21-Mar-12
Issued for Combined Review
KS
Ch ec k er N/A
Lead Engineer N/A
Issued for Client Review
JW
LT For JL
KS For AC
Issued for Quotation
KS
KL
AC
Issued for Purchase
KM
A JG
AC
BRIDGE CRANES DATA SHEETS Reference Specification: 240K-C2-SP-55-029 TECHNICAL DATA SHEET EQUIPMENT NUMBER EQUIPMENT NAME ITEM NUMBER QUANTITY REQUIRED MANUFACTURER SPECIFIED DATA Crane CMAA Class Main hoist rated load (metric t) Hoist HMI Class Auxilia Auxiliary ry hoist hoist rated loa load d (t) Main hoist lift (m) Radius (m) Auxilia Auxiliary ry hoist hoist lift (m) Bridge Span (m) Runway length (m) Runway type (By Others) Trolley(s) type Normal bridge speed (m/min.) Normal trolley speed (m/min.) Main hoist speed (normal-creep) (m/min.) Auxilia Auxiliary ry hoist hoist speed (normal-cree (normal-creep) p) (m/min.) Location Other Requirements Note 1:
C2-3310-CN-035/036 Ball Mill Screening Service Crane No. 1/2 7 2 KONECRANES Bridge Cranes (Refer Note 1) C 75 H4 15 36.0 Same as main hoist 30.0 22.0 30.0 22.0 196.00 Top Running Top Running 23 21 5-1 8-2 Outdoor c/w standby heaters On-board access platforms, walkways and ladders, on-board electrics, main disconnect switches and travel runway conductors and cable, safety devices. - Crane #1 and 2 operate on the same runway. Laser Infrared Infrared proximity proximity detection required. If applicable, provide a structural steel stop on one end of the end-truck to engage the bumpers of the adjacent crane. - When both cranes are set side by side, maximum allowable distance between the two main hoist hooks in runway direction shall be 5.5 7 m.
SUPPLIER'S DATA Model number CAPACITY DATA Main hoist rated load (t) Auxilia Auxiliary ry hoist hoist rated loa load d (t) Main hoist lift (m) Auxilia Auxiliary ry hoist hoist lift (m) True vertical lift - yes/no Bridge Span (m) Runway length (m)
C:\Users\pulidlu\AppData\Local\Microsoft\Windows\Tempor C:\Users\pulidlu\AppData \Local\Microsoft\Windows\Temporary ary Internet Files\Content.Outlook\96KU4GEC\cerro verde data sheets.xls
SMARTON
75.00 15.00 36.00 36.00 Yes 22.00 196.00
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Sociedad Minera Cerro Verde S.A.A. Cerro Verde Production Unit Expansion Project No. A6CV
Document No. 240K-C2-DS-55-029-07 Revision 0
BRIDGE CRANES DATA SHEETS Reference Specification: 240K-C2-SP-55-029 TECHNICAL DATA SHEET EQUIPMENT NUMBER EQUIPMENT NAME ITEM NUMBER QUANTITY REQUIRED MANUFACTURER OPERATING DATA Bridge speed (m/min) - minimum/normal/maximum Trolley speed (m/min) - minimum/normal/maximum Main hoist speed (normal-creep)(m/min) Auxiliary hoist speed (normal-creep)(m/min) Clearance above crane rail (mm) Minimum hook working distance from crane rail (m) Maximum clearance below crane rail (m) GENERAL DATA CMAA service certification - Class Hoist HMI Class Runway type (by others) Trolley(s) type Site location - High altitude per s ite conditions Installation location Storm brakes to prevent derailing during heavy winds Type of control Total weight of bridge without hoists and trolley (t) Total weight hoists and trolley (t) Total net weight of crane (t) Maximum crane wheel load (static, excl. impact) (kN) Impact load (t) Bumper load (kN) Recommended bridge runway rail section BRIDGE Main girder type and construction Material Design safety factor Calculated deflection Platforms and Walkways - material Platforms and Walkways - width (m) Full Length walkway along drive side girder BRIDGE END TRUCKS Number of trucks / Number of wheels per truck Wheel material Wheel diameter (mm) Wheel channel (mm) Bearing manufacturer Bearing type Bearing size Bearing life (L- 10) Axle type (fixed or rotating) Bumper type and quantity
C:\Users\pulidlu\AppData\Local\Microsoft\Windows\Temporary Internet Files\Content.Outlook\96KU4GEC\cerro verde data sheets.xls
CMAA Class C H4 I-BEAM Top running double girder Dusty - 2770 masl Outdoor Yes Radio + Pendant (back up) required included 36.80 14.90 51.70 260.00 40.70 70.90 BETH135
Box ASTM A36 CMAA class C Per CMAA ASTM A36 0.80 Yes
4/2 42CrMo4. 400.00 According recommended bridge runway rail section CE antifriction NAV 10,000 hrs rotating hydraulic / 4
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Sociedad Minera Cerro Verde S.A.A. Cerro Verde Production Unit Expansion Project No. A6CV
Document No. 240K-C2-DS-55-029-07 Revision 0
BRIDGE CRANES DATA SHEETS Reference Specification: 240K-C2-SP-55-029 TECHNICAL DATA SHEET EQUIPMENT NUMBER EQUIPMENT NAME ITEM NUMBER QUANTITY REQUIRED MANUFACTURER SIDE FRAME / BRIDGE TRAVEL Type of traverse drive (direct or line) Number of drives Gear box manufacturer Gear box model number Gear box type Gear box ratio Type of lubrication Mechanical rating (kW) Thermal rating (kW) Type of cross shaft bearings Type of brake BRIDGE TRAVEL MOTOR(S) Motor manufacturer Number of motors Enclosure/Service factor Size (hp) Voltage/phase/Hertz Frame number Insulation classification Full load current in amps Starting current in amps Frame material TROLLEY Frame construct ion and material Number of wheels Wheel material Wheel diameter (mm) Bearing manufacturer Bearing type Bearing size Bearing life (L- 10) Axle type (fixed or rotating) Bumper type and quantity TROLLEY TRAVEL Type of drive (direct or line) Number of drives Gear box manufacturer Gear box model number Gear box type Gear box ratio Type of lubrication Mechanical rating (kW) Thermal rating (kW) Type of brake
C:\Users\pulidlu\AppData\Local\Microsoft\Windows\Temporary Internet Files\Content.Outlook\96KU4GEC\cerro verde data sheets.xls
C2-3310-CN-035/036 Ball Mill Screening Service Crane No. 1/2 7 2 KONECRANES Side frame/bridge travel drives and braking systems required included direct 4.00 Konecranes QM10 71 parallel axes NAV oil splash NAV NAV NAV disc
S355J2G3 4.00 42CrMo4 315.00 CE antifriction NAV 10,000 hrs rotating polyurethane/4 Trolley travel drives and braking systems required included direct 2.00 Konecranes QM6 90 parallel shaft NAV oil splash NAV NAV disc
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Sociedad Minera Cerro Verde S.A.A. Cerro Verde Production Unit Expansion Project No. A6CV
Document No. 240K-C2-DS-55-029-07 Revision 0
BRIDGE CRANES DATA SHEETS Reference Specification: 240K-C2-SP-55-029 TECHNICAL DATA SHEET EQUIPMENT NUMBER EQUIPMENT NAME ITEM NUMBER QUANTITY REQUIRED MANUFACTURER TROLLEY TRAVEL MOTOR Motor manufacturer Number of motors Enclosure/service factor Size (hp) Voltage/phase/Hertz Frame number Insulation classification Full load current in amps Starting current in amps Frame material MAIN HOIST Type of hoist Gear box manufacturer Gear box model number Gear box type Gear box ratio Mechanical rating (kW) Thermal rating (kW) Drum diameter and length Drum material Hoisting rope diameter Rope type and construction Rope breaking strength (kN) Number of falls of rope Type of holding brake Type of control brake, electrical/mechanical MAIN HOIST MOTOR Motor manufacturer Enclosure/service factor Size (hp) Voltage/phase/Hertz Frame number Insulation classification Full load current in amps Starting current in amps Frame material CRANE MAIN HOOK BLOCK Block construction Type of hook Hook material Magnafluxed (yes/no) Pitch diameter of s heaves Sheave material Type of sheave bearings
C:\Users\pulidlu\AppData\Local\Microsoft\Windows\Temporary Internet Files\Content.Outlook\96KU4GEC\cerro verde data sheets.xls
C2-3310-CN-035/036 Ball Mill Screening Service Crane No. 1/2 7 2 KONECRANES Konecranes 2.00 IP55 / 4.82 500 / 60 MF10ZM200G / Y F/H 5.90 7.50 AlMgSi−T5 Hoist travel drives and braking systems required included Wire rope required included Konecranes TSC33552HYX901-128 parallel shaft NAV NAV NAV 730 / S355J2G3 22.00 rope 9 / 2160 Mpa 515.4 2x5 disc electrical
Konecranes IP55 / 176.88 500 / 60 MF22LR200 F/H 70.00 190.00 AlMgSi−T5 Rotating hook block required included Angular arrangement of the rope sheaves single 34CrMo4 yes 540.00 EN-GJS-700 antifriction
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Sociedad Minera Cerro Verde S.A.A. Cerro Verde Production Unit Expansion Project No. A6CV
Document No. 240K-C2-DS-55-029-07 Revision 0
BRIDGE CRANES DATA SHEETS Reference Specification: 240K-C2-SP-55-029 TECHNICAL DATA SHEET EQUIPMENT NUMBER EQUIPMENT NAME ITEM NUMBER QUANTITY REQUIRED MANUFACTURER AUXILIARY TROLLEY Frame construct ion and material Number of wheels Wheel material Wheel diameter (mm) Bearing manufacturer Bearing type Bearing size Bearing life (L- 10) Axle type (fixed or rotating) Bumper type and quantity AUXILIARY TROLLEY TRAVEL Type of drive (direct or line) Number of drives Gear box manufacturer Gear box model number Gear box type Gear box ratio Type of lubrication Mechanical rating (kW) Thermal rating (kW) Type of brake AUXILIARY TROLLEY TRAVEL MOTOR Motor manufacturer Number of motors Enclosure/service factor Size (hp) Voltage/phase/Hertz Frame number Insulation classification Full load current in amps Starting current in amps Frame material
C:\Users\pulidlu\AppData\Local\Microsoft\Windows\Temporary Internet Files\Content.Outlook\96KU4GEC\cerro verde data sheets.xls
C2-3310-CN-035/036 Ball Mill Screening Service Crane No. 1/2 7 2 KONECRANES S355J2G3 4.00 42CrMo4 250.00 CE antifriction NAV 10,000 hrs rotating polyurethane/4 Trolley travel drives and braking systems required included direct 2.00 Konecranes NAV parallel shaft NAV oil splash NAV NAV disc
Sociedad Minera Cerro Verde S.A.A. Cerro Verde Production Unit Expansion Project No. A6CV
Document No. 240K-C2-DS-55-029-07 Revision 0
BRIDGE CRANES DATA SHEETS Reference Specification: 240K-C2-SP-55-029 TECHNICAL DATA SHEET EQUIPMENT NUMBER EQUIPMENT NAME ITEM NUMBER QUANTITY REQUIRED MANUFACTURER AUXILIARY HOIST Type of hoist Gear box manufacturer Gear box model number Gear box type Gear box ratio Mechanical rating (kW) Thermal rating (kW) Drum diameter and length Drum material Hoisting rope diameter Rope type and construction Rope breaking st rength Number of falls of rope Type of holding brake Type of control brake, electrical/mechanical AUXILIARY HOIST MOTOR Motor manufacturer Enclosure/service factor Size (hp) Voltage/phase/Hertz Frame number Insulation classification Full load current in amps Starting current in amps Frame material AUXILIARY HOOK BL OCK Block construction Type of hook Hook material Magnafluxed (yes/no) Pitch diameter of s heaves Sheave material Type of sheave bearings LUBRICATION REQUIREMENTS Quantity and type - specify AUXILIARIES Type of runway conductors Type of main contact collectors Type of trolley collectors Safety disconnect switch
C:\Users\pulidlu\AppData\Local\Microsoft\Windows\Temporary Internet Files\Content.Outlook\96KU4GEC\cerro verde data sheets.xls
C2-3310-CN-035/036 Ball Mill Screening Service Crane No. 1/2 7 2 KONECRANES Wire rope required included Konecranes GES 490 parallel shaft NAV NAV NAV 444 / S355J2 14.00 Rope 3 / 2160 Nmm2 207.70 2x3 disc electrical
Konecranes IP55 / 61.64 500 / 60 MF16 F 16.00 44.00 EN AWAlMgSi Rotating hook block required Included parallel rope sheaves single 34CrNiMo6 yes 336.00 EN-GJS-700 antifriction
in owner manual
4 conductor bars Double Festoon NEMA 4X, S tainless Steel, Square D or similar
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Sociedad Minera Cerro Verde S.A.A. Cerro Verde Production Unit Expansion Project No. A6CV
Document No. 240K-C2-DS-55-029-07 Revision 0
BRIDGE CRANES DATA SHEETS Reference Specification: 240K-C2-SP-55-029 TECHNICAL DATA SHEET EQUIPMENT NUMBER EQUIPMENT NAME ITEM NUMBER QUANTITY REQUIRED MANUFACTURER ELECTRICAL REQUIREMENTS OTHER ITEMS - Splicing to accommodate shipping limitations - Describe welding procedure - Describe non-destructive test procedures - Describe extent of shop assembly and testing - Describe source of major components - Describe surface preparation and painting - Maximum expected voltage drop
Included. 22-23 meters max lenght of each piece of girder AWS ASTM Standard Konecranes Konecranes - Finland (components) / Konecranes -Chile (girders) KCI System 1 3%
INFORMATION FOR ERECTION AND MAINTENANCE 1. Erection Information: - Weight and identification of heaviest piece (t) - Dims. and identification of largest piece (m) - Clearances (m): a) Vertical b) Sides c) Bottom 2. Maintenance Informat ion: - Weight and identification of heaviest piece (t) - Dims. and identification of largest piece (m) - Clearances (m): a) Vertical b) Sides c) Bottom NOTES: 1) 1 t = 1 tonne = 1 metric ton = 1000 kg
C:\Users\pulidlu\AppData\Local\Microsoft\Windows\Temporary Internet Files\Content.Outlook\96KU4GEC\cerro verde data sheets.xls