CATIA V6 Electrical Overview PLM PL M FO FORU RUM M - Brn Brno, o, Ma May y 27th, 2010
JF Maizière Dassault Systèmes
[email protected]
Agenda
Main trends in Electrical Harness market
Electrical process coverage with V6
Enhanced productivity with CATIA V6
Main market Trends in Electrical Harness 1 Growing complexity of Electrical
2
systems
Globalization
5 “Eco –Design” Harness cost increase
3
New Business Models | Multiple Markets | Global Collaborative Innovation
Tracability of materials
Extension of Sw & Electronics
4
Regulation Compliancy
Sustainable Future
Safety/ Tracability
Industries specifics in Electrical Harness Complexity
Wire length
High Connector types # wires, connections protections, splices Complex DMU
Very high (70-600 km of wires)
High ># of connector types ># wires connections protections, splices Complex DMU
High (3-4 km of wires)
Low/Medium # of connector types Full DMU Depending on product type
Small / Medium (depending on product type)
Medium >># cables >># connections Very complex DMU
Enormous (>>100 km’s; Cruiseships:~2500 km’s
Increase of integrated Electrical systems
Early 2000:
Late 90’s:
Late 80’s:
Late 40’s:
#Wires ~ 40 Contacts ~ 60
Weight ~ 40kg #Wires <1900 Wire length ~ 3km
Today & tomorrow … ESP Navigation Pedestrian collision avoidance Electrical door etc
ECU’s 30~100 Weight ~ 65kg #Wires >2000 Wire length ~ 4km Electric motors ~ 160
ECU’s < 60 Bus systems >= 3 Electric motors ~ 110
CATIA V6 | Changing the game Pushing boundaries of CAD from physical product definition to collaborative virtual product design
1. Requirements, Functional, Logical, Physical
2. Extending to 4 CATIA domains 3. CATIA as a 3D collaboration tool
CATIA V6 | Changing the game in Equipment domain Pushing boundaries of CAD from physical product definition to collaborative virtual product design
Unified multidisciplinary V6 PLM Infrastructure
Requirement Engineer
Requirements Management
Manufacturer
Functional Analysis
Manufacturing
Interfaces Manager
V6 Database Electrical Designer
Interfaces Manager Mechanical Designer
2D & 3D systems architecture
3D Physical Design
Electrical Logical Definition Electrical Designer
Electrical Architect
Electrical Harness process Design Requirement Management
REQUIREMENTS
R
Requirements capture Requirements management
Functional Analysis
FUNCTIONAL DEFINITION Functions definition ARCHITECTURE DESIGN
2D & 3D systems architecture
F L
2D Logical architecture design 2D Wiring diagrams (splice definition..) 3D Logical Architecture design Logical Wire routing in path way Wire dimensioning Architecture validation
3D Physical Design
3D HARNESS DESIGN
P
3D harness design in context Detailed equip. and std. parts installation Physical Wire routing
Manufacturing
Harness validation MANUFACTURING Harness flattening Harness documentation Formboard manufacturing Harness manufacturing
M
Design for manufacturability
Manufacturing
Electrical Harness process covered by CATIA V5 Conception Requirement Management
REQUIREMENTS
R
Requirements capture Requirements management
Functional Analysis
FUNCTIONAL DEFINITION Functions definition ARCHITECTURE DESIGN
2D & 3D systems architecture
F L
2D Logical architecture design 2D Wiring diagrams (splice definition..) 3D Logical Architecture design Logical Wire routing in path way Wire dimensioning Architecture validation
3D Physical Design
3D HARNESS DESIGN
P
3D harness design in context Detailed equip. and std. parts installation Physical Wire routing
Manufacturing
Harness validation MANUFACTURING Harness flattening Harness documentation Formboard manufacturing Harness manufacturing
M
Design for manufacturability
Manufacturing
Electrical Harness process covered by V6 Conception Requirement Management
REQUIREMENTS
R
Requirements capture Requirements management
Functional Analysis
FUNCTIONAL DEFINITION Functions definition ARCHITECTURE DESIGN
2D & 3D systems architecture
F L
2D Logical architecture design 2D Wiring diagrams (splice definition..) 3D Logical Architecture design Logical Wire routing in path way Wire dimensioning Architecture validation
3D Physical Design
3D HARNESS DESIGN
P
3D harness design in context Detailed equip. and std. parts installation Physical Wire routing
Manufacturing
Harness validation MANUFACTURING Harness flattening Harness documentation Formboard manufacturing Harness manufacturing
M
Design for manufacturability
Manufacturing
CATIA V6 | Logical & Physical Electrical design Logical
2D & 3D LOGICAL SYSTEMS
Physical
E QUIPMENTS & W IRE H ARNESS
Electrical Systems & Logical Harness 3D Wire Harness Design
3D Space Reservation
Documentation & Formboard
ELECTRICAL V6 goes beyond V5 Design goes beyond physical with RFLP
Collaborative Electrical Design
User Experience paradigm shift
Electrical Design Excellence
CATIA Electrical from V5 to V6
Design goes beyond physical with RFLP
• Electrical System Design • Preliminary Space Reservation • Traceability
Collaborative Electrical Design
User Experience paradigm shift
Electrical Design Excellence
CATIA Electrical from V5 to V6
Design goes beyond physical with RFLP
• Logical to Physical synchronization • Mechanical & Electrical collaboration
Collaborative Electrical Design
User Experience paradigm shift
Electrical Design Excellence
Collaborative V6 PLM Electrical data model Overview
RFL P
Concurrent engineering on different instances in the same harness
Data traceability easy understanding of modification impact thanks to links between objects inside the database
Collaboration Instant Co-Review and Co-Design
Electrical components in database, BOM Generation via Configuration electrical instances Easy design reuse in V6 platform between variants
Collaborative V6 PLM Electrical data model Traceability matrix
Data traceability
Impact graph
Collaborative V6 PLM Electrical data model C o n c u r r e n t E n g i n e e r in g V 6 H ar n e s s d e s i g n
Single Wire Harness Product Structure User1 User3
User2
2
Collaborative V6 PLM Electrical data model C o n f i g u r e d C A T IA V 6 Ha r n es s d e s i g n
Multi variant 150% Wire Harness Design
• Enable design reuse between variants • Avoid data duplication
Logical & Physical Synchronization
Electrical Systems & Logical Harness
Equipments & Wire Harness
Electrical Design Change
Implement link
Design Change Validation Space Reservation
Geo Localization change
Mechanical & Electrical collaboration
CATIA Electrical from V5 to V6
Design goes beyond physical with RFLP
• LIVE Modeling with • Harness Flattening • Pathways
Collaborative Electrical Design
User Experience paradigm shift
Electrical Design Excellence
CATIA Electrical from V5 to V6
Design goes beyond physical with RFLP
• Symmetry of harness • 3D Master approach for Electrical • Realistic Flat Foiled Cable routing
Collaborative Electrical Design
(V6R2011x)
• Update Circuit Board with ECAD design change • 80+ new functionalities!
User Experience paradigm shift
Electrical Design Excellence
CATIA Wire Harness V6 added value vs. V5R20 Number of functions on top of V5R20 (not a %)
V6
V5R20 Level
Reuse of V5 Wire Harness Data in V6 Move to CATIA V6 while preserving investment done with CATIA V5 V5 Electrical data are usable with V6 CATIA Electrical products and fully exposed in ENOVIA V6 database
CATIA V5
CATIA V6
Business Value Proposal with CATIA V6 Electrical
Reduce development cost of Elec harness with full design process coverage Reduce time to market with full Collaborative Design Enhance Users’ productivity with “Life Like User & Electrical Design Excellence with V6
Thank you
Thank You !
