Arab Swiss Engineering Company "ASEC"
ASEC Training Courses Contents & Outlines
Year 2011
Training Department
Address: 44L El Gazaeer Gazaeer Square, New Maadi- Cairo, Egypt Tel: (+202) 23669900 23669900 – (+2)010 5386094 5386094 Fax: (+202) 27542796 27542796 – (+2) 010 9543413 9543413 Email:
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Training Department
Training Department
Index
Contents
…………………………….......... ……………………………....................... .........................Page ............Page number
ASEC Cement Manufacture Course “ACMC”…………………….
1-6
Raw Material for Cement Industry ……………………………………
7-8
Mechanical Maintenance in Cement Plant …………………………. 9-10 Cement Manufacturing for Offline Managers …………………….
11-12
Electrical Maintenance in Cement Industry ……………………….
13-14
Fans & Pumps in Cement Industry ……………………………………..
15-16
Grinding Optimization and Process Troubleshooting …………
17-18
Kiln Troubleshooting Troubleshooting ………………………………………………………….
19-21
Lubricants for Cement Industry Equipment ………………………
22-24
Mills Troubleshooting Troubleshooting ………………………………………………………..
25-28
Pollution Control in Cement Industry …………………………………
29-30
Process control in Cement Industry ……………………………………
31-32
Pyro-Process in Cement Industry ……………………………………….
33-34
Quality Assurance in Cement Industry ……………………………….
35-36
Refractory Materials in Cement Industry …………………………..
37-38
Industrial Safety …………………………………………………………………
39-40
Hydraulics Maintenance …………………………………………………….
41-42
Training Department
ASEC Cement Manufacturing Course (ACMC)
Duration
Training Department
Index
Contents
…………………………….......... ……………………………....................... .........................Page ............Page number
ASEC Cement Manufacture Course “ACMC”…………………….
1-6
Raw Material for Cement Industry ……………………………………
7-8
Mechanical Maintenance in Cement Plant …………………………. 9-10 Cement Manufacturing for Offline Managers …………………….
11-12
Electrical Maintenance in Cement Industry ……………………….
13-14
Fans & Pumps in Cement Industry ……………………………………..
15-16
Grinding Optimization and Process Troubleshooting …………
17-18
Kiln Troubleshooting Troubleshooting ………………………………………………………….
19-21
Lubricants for Cement Industry Equipment ………………………
22-24
Mills Troubleshooting Troubleshooting ………………………………………………………..
25-28
Pollution Control in Cement Industry …………………………………
29-30
Process control in Cement Industry ……………………………………
31-32
Pyro-Process in Cement Industry ……………………………………….
33-34
Quality Assurance in Cement Industry ……………………………….
35-36
Refractory Materials in Cement Industry …………………………..
37-38
Industrial Safety …………………………………………………………………
39-40
Hydraulics Maintenance …………………………………………………….
41-42
Training Department
ASEC Cement Manufacturing Course (ACMC)
Duration
Training Department
ASEC Cement Manufacturing Course (ACMC)
Duration
35 days
Objective In the increasingly fierce market competition, human efficiency plays a key role in plant economics. In a diversified industry like cement manufacturing, efficiency is a direct reflection not only of the technical knowledge of a person's own particular profession but also of his sound knowledge of other fields incorporated in the industry.
ASEC
Cement
Manufacturing
Course
(ACMC)
provides
for
a
comprehensive view of the scientific theoretical bases of the cement manufacturing; a strong emphasis is given to material processes inter‐relation.
Participants ACMC, a five‐week course, addresses Engineers, Chemists and Geologists with some years of practical experience and who have not received formal training in Cement Manufacturing. It also addresses those who like to refresh up their knowledge and widen up their views. ACMC is prepared to give professionals of different specialization a wider scope of various phases of process and keep them up to date with the state‐of ‐the‐art technology in the various fields of Cement Industry.
Course Outlines • Raw Materials for Cement Industry ( 8 hrs.) • Raw Materials Studies ( 1 hr.) • Rock Sampling ( 1 hr.) • Mix Design ( 2 hrs.) • Quarrying ( 5 hrs.) • Calculation of Raw of Raw Materials Mix Composition ( 4 hrs.) • Clinker Burning Process ( 3 hrs.) • Communication Skills ( 4 hrs • Crushers ( 2 hrs.) • Quality Assurance & Basics of Statistics of Statistics ( 2 hrs.) • Preblending ( 2 hrs.) • Portland Cement Clinker ( 3 hrs.) See next page
1
Training Department
Training Department
Cont. ASEC Cement Manufacturing Course (ACMC)
Duration
35 days
• Cement Standards Testing ( 2 hrs.) • Quality Assurance in Cement Industry ( 1 hr.) • Concrete Main Components ( 1 hr.) • Concrete Categories ( 2 hrs.) • Comminution Engineering ( 2 hrs.) • Fundamentals of Concrete of Concrete Technology ( 2 hrs.) • Raw Grinding Systems ( 2 hrs.) • Dimensioning of Tube of Tube Mills ( 3 hrs.) • Operation of Tube of Tube Mills ( 2 hrs.) • Air Separators ( 3 hrs.) • Grinding Theory and Chrom. St. Metallurgy ( 2 hrs.) • Mill Liners and Grinding Media ( 2 hrs.) • Mechanical Elements and Problems of Tube of Tube Mills ( 4 hrs.) • Kiln Deformation and Alignment ( 3 hrs.) • Fluid Mechanics and Thermodynamics ( 2 hrs.) • Operation of Separators of Separators ( 3 hrs.) • Silos & Homogenization ( 2 hrs.) • Roller Mills ( 2 hrs.) • Continuous Conveying and Handling Systems ( 3 hrs.) • Gas Temperature and Flow Measurement ( 4 hrs.) • Electrostatic Precipitators ( 3 hrs.) • Electrostatic Precipitators Efficiency Measurement ( 1 hrs.) • Gas Analyzer ( 1 hrs.) • Bag Filters ( 2 hrs.) • Combustion Engineering ( 3 hrs.) • Burners ( 2 hrs.) • Kiln & Preheater Systems ( 9 hrs.) • Precalcining Systems ( 3 hrs.) • Refractories ( 3 hrs.) • Cooler Systems ( 5 hrs.) • Cement Grinding Systems ( 3 hrs.) • White Cement ( 1 hrs.) See next page page 2
Training Department
Duration
Cont. ASEC Cement Manufacturing Course (ACMC)
Training Department
Duration
Cont. ASEC Cement Manufacturing Course (ACMC)
35 days
• Mill Ventilation and Cement Cooling ( 2 hrs.) • Heat Balance and Heat Transform ( 4 hrs.) • Circulation Phenomena ( 2 hrs.) • Instrumentation & Process Control ( 3 hrs.) • Feed, Storage and Dispatch ( 2 hrs.) • Problems with Cement Dispatch and Storage ( 1 hrs.) • Electrical Transformers Motors & Distribution ( 3 hrs.) • Upgrading Projects of Existing Plant ( 2 hrs.) • Business Economics ( 2 hrs.)
3
Training Department
