JAY JA YA-CNC A-CNC Users Users Manual Manual Contents
Preface……………………………………………………………2 Machine Installation……………………………………………… 3-4 System Parameter…………………………………………………6-1 Machine !"eration…………………………………………………1#-1$ %oo&'or(in) CNC…………………………………………*…16-6 +lectrical Parts…………………………………………………*,- Caution…………………………………………………………….-#1 Maintenance……………………………………………**………**#2-## /rou0le Shootin) …………………………………………* …* …*#$-#6
1
Preface irst of all than( than( you for choosin) the "ro&ucts of
JAY JA YA
International Co* 3t& * !ur Com"any is a "rofessional manufacturer
that
com0ines
the
research
&e4elo"ment
"ro&uction sales an& maintenance ser4ices to)ether* !ur "ro&ucts ha4e 0een 'i&ely use& in 'oo&'or(in) in&ustry in&ustry a&4ertisin) in&ustry art an& craft 0uil&in) mo&el electronics CNC 5 CAM tools for mol& in&ustry &ecoration clothin) "ac(a)in) "rintin) sealin) an& many other in&ustries* /he Com"anys "ro&ucts are sol& not only throu)hout the country 0ut also e7"orte& to Southeast Asia the Mi&&le +ast Africa +uro"e ，Unite& States an& other countries*
/he users8 manual intro&uce in &etail installation attention items an&
maintenance
common
malfunction
analysis
sim"le
en)ra4in) s(ills*
CNC machine 0elon)s to hi)h-"recision numerical control e9ui"ment* If im"ro"erly installe& 'ill affect the machine "recision sta0ility an& life* :efore installation "lease rea& Users Manual in &etail*
2
Machine Installation ����� ����� ������������
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1 +n4ironment; Surroun&in) humi&ity; <-#<&e)rees in the "rocess of sto""in) runnin); ma(e sure the tem"erature is a0o4e =ero >the li9ui& 'ithin the 'ater-coole& s"in&le shoul& 0e release& if the tem"erature is 0elo' < &e)ree? @umi&ity;
Ma7imum
,$
non-con&ensin)
>relati4e
humi&ity?
Short-term; .$ >one month? 2 After recei4e& the machine o"en "ac(a)in) mo4e machine from 'oo& 0o7 an& "lace& it in the le4el "osition* "osition* In the "rocess of "lacin) &o not to 0um" the machine*
%hen "lacin) finishe& o"en tool 0o7 an& ta(e 'ires to connect "o'er* If it is air "lu)s you )et "lease connect it 0y the num0er mar(e& on them to chec( if the circuit is normal* # !"en com"uters to install the corres"on&in) &ri4er an& a""lication soft'are* >See user manual or CB 'ith intro&uction? $ After finishe& installation set the internal "arameter* !"en machine to chec( if the machine runnin) &irection is correct then reset accurate*
#
System Parameter >1?NCS/UBI! IN/+AC+
/itle :ar
Menu :ar /ool :ar
/he /he state 0ar
NC
state
'in&o'
Multi-function fol& 'in&o'
Auto5Manual5Cali0…fol& 'in&o'
NCS/UBI!SystemDCom"any"arameter
DPass'or&;NCS/UBI!
DMotor Parameter ： :all Scre' Machine：E <*<<12$
Y<*<<12$
F<*<<12$
E<*<<62$
Y<*<<12$
F<*<<12$
E<*<<62$
Y<*<<62$
F<*<<12$
>emar(; the motor "arameter of the $mm threa& "itch is <*<<12$G the motor "arameter of the 1
Hear rac( machine;*
E<*<1#,
Y<*<1#,
F<*<<12$
F a7is ma7imum s"ee& of 1<<<< chan)e& to <<< /he en& of mechanical coor&inates; E &irection Y &irection chan)e& to the actual si=e of the machine F a7is ma7imum turnin) s"ee& of 1<<< coul& 0e con4erte& to 6<< >2?BSP Control Panel
unction
Button
Positi4e mo4ement of F a7is Menu u"'ar& fi)ure 1 in"uttin) Positi4e mo4ement of Y a7is accelerate "rocess s"ee& fi)ure 2 in"uttin) &ifferent "ro"erty selectin) in Menu Positi4e mo4ement of F a7is fi)ure in"uttin) rise s"in&le s"ee& in "rocess %or(in) ori)in of E a7is an& Y a7is settin) fi)ure # in"uttin) Ne)ati4e mo4ement of E a7isG Menu &o'n'ar& fi)ure $ in"uttin) e)ati4e mo4ement of Y a7isG slo'&o'n "rocess s"ee&G fi)ure 6 in"uttin) &ifferent "ro"erty selectin) in Menu e)ati4e mo4ement of F a7is fi)ure , in"uttin) s"in&le
6
s"ee& a&ustin) in "rocess F a7is ori)in settin) G fi)ure in"uttin) A7es home to machine tool ori)in fi)ure . in"uttin) Manual mo4in) mo&e hi)h s"ee& or lo' s"ee& selection fi)ure < in"uttin) S"in&le startu"5sto" &ecimal "oint in"uttin) Menu settin) enterin) ne)ati4e sym0ol in"uttin) multi "rocess state chec(in) All
a7es
)o
'or(in)
ori)in;
confirm
of
motions
5in"uttin)5o"eratin)
Manual mo4e continue ste" an& &istance mo&es selection Cut "rocess runnin)5"ause5in"utte& 'or&s &elete @i)h5lo'
s"ee&
"arameter
a&ust
Cut
"rocess
sto"5selections in"uttin) an& o"eratin) cancel
BSP Control Panel System Setu" Im"ulse +9ui4alent; Hui&e Scre' Machine：
E 2<
Y 2<
F 2<
E2<
Y16<
F2<
E16<
Y16<
F2<
（emar( ：im"ulse e9ui4alent of the $mm threa& "itch is 16< the motor
"arameter of the 1
,
Hear rac( machine：
E6
Y6
F2<
Machine Bimensions; E-a7is Y-a7is machines re"lace& 0y the actual si=e
S"in&le Settin); S"in&le State; <
1
In"ut olt; 2
<
1
2
K
K
K
<
L
L
L
L
1
K
L
L
L
2
L
K
L
L
K
K
L
L
#
L
L
K
L
$
K
L
K
L
6
L
K
K
L
,
K
K
K
L
(3) The Setting and The Use Of The Menu
Press menu 0utton to enter into the menu item un&er the main "a)e* Press !an&- mo4e the cursor to choose &ifferent menu item an& then enter 0y "ressin) confirm 0utton* 1* /he MAC@IN+ S+/UP is a confi)uration 'hich is use& to a&ust the controller to the mechanism of the machine 0o&y* It inclu&es; im"ulse e9ui4alent 'ei)ht the setu" of the machine O0o&y si=e )o home setu"
the setu" of the main a7is the &efinition of the le4el the &efinition of the im"ulse the thic(ness of the auto-fee&in) machine the clearance of the 0all scre' an& so on* %e su))est that the "arameter shoul& 0e set u" 0y the "ro&ucerG there is no nee& to chan)e the "arameter once it has 0een set u" 0y the "ro&ucer* Press the corres"on&in) &ata 0utton to chan)e the "arameter "ress cancel 0utton to mo4e the cursor* Press "!an&"- to chan)e the attri0ute* Press cancel 0utton to 0ac( to the hi)her u" menu until e7it* 2* AU/! P! S+/UP sets the linear accl the cur4e accl an& the H co&e to rea& the attri0ute* You can "ress the corres"on&in) &ata 0utton to in"ut the &ata an& "ress confirm 0utton to sa4e the chan)es* Press "!an& "- to chan)e the attri0ute "ress confirm 0utton to sa4e the chan)es* Press cancel 0utton cancel the chan)es an& return to the hi)her u" menu* * SYS/+M S+/UP sets the lan)ua)e of the system the &ata area in the format auto-chec( function an& the system u")ra&e* Press !an& -to mo4e the cursor to choose an& then "ress confirm 0utton to confirm the chan)es* #* ABANC+B P! S+/UP sets some files 'hich nee& s"ecial "rocess* Such as o' Column can set the num0er of the ro' the list an& the &istance 0et'een the ro' an& the list* /he confi)uration of mill le4el "rotectin)
the
file
an&
other
confi)uration
of
the
s"ecial .
re9uirements *Press !an& -to mo4e the cursor to choose* Press confirm 0utton to enter into the su0menu item* Press confirm 0utton to sa4e after in"uttin) the ri)ht &ata Press cancel 0utton to cancel the chan)es an& return to the hi)her u" menu* $* Press confirm 0utton to see the emer)ency 5common "ro)ram of the system* 6; A&4ance& "rocess Press
Q
0utton to enter into the a&4ance& "rocess menu
after settin) the a&4ance& confi)uration* /hen "ress !an& -to mo4e the cursor to choose "ress confirm 0utton to enter o"erate accor&in) to the instruction ste" 0y ste"* ,; UPBA/+ If the system nee& to 0e u")ra&e& the users can )et the corres"on&in) u")ra&e e&ition to the US: &is( from us an& then connect the control car& 'ith US: &is( then enter into the SYS/+M S+/UP mo4e the cursor to the SYS/+M UPHAB+ automatically "ress confirm 0utton to choose US: file list fin& the u")ra&e file after enterin) an& then "ress confirm 0utton the system 'ill u")ra&e automatically* /he system 'ill instruct after u")ra&in) "ress confirm8 0utton to e7it then the u")ra&in) has 0een finishe&*
1<
Machine O#eration 1* Connect the Control Panel to the machine 0y the ca0le an& )et the "o'er su""ly throu)h* 2* /he 3CB 'ill sho' 'hether )o home or notR "ress confirm 0utton an& )o home of the machine 0o&y an& then "ress Belete 0utton not to )o home "ress cancel 0utton only F-a7is )oes home* * Mo4e EYF these three a7is to the "ointe& "lace that the 0it 'ill start an&
"ress EYD<an&
FD< to affirm the 'or(in) ori)in*
#* Press UN 0utton it a""ears file chosen item mo4e the cursor to choose the ty"e of the file* Press confirm 0utton to enter the US: &is( file list or inner file list* As to the US: &is( file list "ress EQ an&E- mo4e the cursor to the "ointe& file an& then "ress confirm 0utton a)ain to start 'or(in)* As to the file in the inner file list "ress the corres"on&e& num0er 0utton to choose the file you nee& to "rocess an& "ress M+NU8 0utton to fin& the file 0y "a)in) u" an& "a)in) &o'n* $*It 'ill a""ear "rocessin) "arameter confi)ure& item after choosin) the "rocess file choose &ifferent "arameters 0y "ressin) EQ an& E- to mo4e the cursor* an& then &o'nloa& &ata settin) 0y "ressin) confirm 0utton* Press B+3+/+ 0utton to B+3+/+ the 'ron) in"ut Press confirm 0utton to confirm the &ata after finishin) in"uttin) "ress cancel 0utton to 0ac( to the ori)inal &ata 'hen amen&in) the &ata* /he users shoul& inte)rate the actual information a0out the machine 0o&y an& 11
the "rocessin) re9uirements to amen& the a0o4e "arameter or it 'ill result in "rocess mista(es* 6*Press cancel 0utton to e7it the amen& of "rocess "arameter after finishin) settin) the "rocess "arameter** 。/he system 0e)ins to chec( the "rocess co&e "ress; confirm 0utton to start "rocess after chec(in)* ,*Press YQY- to chan)e the s"ee& rate &urin) "rocessin) "ress
QFQan&
QF- to chan)e the rotary s"ee& of the s"in&le*
* Press "ause 0utton to a&ust the "osition of the three a7es &urin) "rocessin) "ress "ause 0utton a)ain it 'ill instruct the ori)inal "osition* Press "ause 0utton to confirm the ne' "osition an& it 0e)ins to "rocess an& then it 'ill continue the "rocessin) accor&in) to the "osition 'here it ha& not 0een chan)e&* .*Press sto" 0utton to sto" "rocess &urin) "rocess It 'ill instruct sa4e 0rea( "oint if you nee& to "rocess a)ain at the "resent "osition "ress 1or2，，# $ or60utton an& "ress confirm 0utton then the "resent "rocess 'ill 0e sa4e& if you &o not nee& to continue "rocessin) then "ress sto" 0utton a)ain* It 'ill 'hether )o homeR8 "ress confirm 0utton to )o home "ress sto" 0utton not to )o home* 1<*Process on 0rea( "oint; if you nee& to continue to "rocess the file you ha4e sa4e& 'hich ha& not 0een "rocesse& "ress UN 0utton Qthe corres"on&e& &ata 0utton it 'ill a""ear the "rocess "arameter settin) an& the ste"s are the same as the a0o4e $ ，6* Press cancel 0ottonthe ro' 12
num0er of the file on 0rea( "oint 'ill a""ear "ress confirm 0utton it 'ill 0e)in to chec( the co&e it 'ill start "rocess at the "osition 'here it sto""e& after chec(in)* 11* Process 'hen "o'er off; /he control system 'ill sa4e the un-"rocesse& &ata automatically if it )oin) to "o'er off &urin) "rocessin)* %hen it "o'er on a)ain "ress confirm 0utton first to )o home /he screen 'ill instruct 'hether to reco4er from "o'er off "ress confirm 0utton it 'ill e7ecute the "rocess 'hich has not 0een finishe& 0efore "o'er off "ress cancel not to e7ecute the "rocess* 12* After 0e)innin) "rocess the system 'ill sho' the state of "rocessin) *such as the s"ee& ratio the lea4in) time of the "rocessin) the s"ee& of "rocessin) an& the ro' num0er of "rocessin) file*
1
$OO% $O&'I **
/he 'oo&'or(in) CNC router "ro&uce& 0y our Com"any a&o"t EY a7is )ear rac( &ri4e set the efficiency s"ee& an& accuracy in one hi)h-s"ee& 'oo& 'or(in) cnc router* ac( 0elon) to cnc machinin) "arts )ears meshin) 'ith the re9uire& s"ace must meet the runnin)-in sta)e after runnin)-in sta)e the &ri4e system of the machine ha4e to tie in 'ith the a&ustment metho& is as follo's; 1* irst of all o"en the shiel& of 0oth si&es of )antry an& the shiel& of s"in&le the )ear 0loc( an& motor 'ill 0e foun&* 2* elease the motor 0loc( 'ith @e7a)on 'rench an& unloa& the transmission 0elt then release the fastenin) scre's in the )ear 0loc(* * Push the )ear 0loc( 'ith a""ro"riate force until there is no )a" 0et'een the )ear an& the rac(* Bo not hit the )ear 0loc( an& motor usin) hea4y 1#
o0ect #* After a&ust 'ell ti)hten )ear 0loc( motor 0loc( an& install the 0elt an& a&ust ti)htness* /hen s'itch the "o'er su""ly on to ensure the correct o"eration of the machine an& then install the s"in&le shiel& an& si&e shiel&s* $
Maintenance; 1
Clean the &irt of rail rac( >scre'? re)ularly*
2
After &irt clearance a&ust aseline >)rease? an& oil >or&inary oil also o( ? 0y the ratio of ;2 to &au0 it to the oint of rac( an& )ear shaft*
6
ac( surface &econtamination also nee& to 0e cleane& u" an& oile& to "re4ent rust*
,
Chec( the ti)htness of the synchronous 0elt re)ularly an& a&ust it "rom"tly*
Bri4en "ulley
Synchronous 0elt
Ste""er motor t
1$
+T* ** &OUT,& !"eratin) Panel
acuum "um"
Hantry
Bust collector hoo&
/ool ma)a=ine
Po'er
0o7
Y motor
%or(in) ta0le
/a0le structure
Ⅰ Introduction of installation of o#eration
. Installation en/ironment
16
>1? No 'ater &ro"s smo(e oil nature &ust 'or(in) room* >2? /he )roun& is flat clean an& soli&ity 'ithout any sha(es* >? %ithout electroma)netism interfere* >#? +n4ironment tem"erature;-1< ℃～#<℃*If the en4ironment tem"erature is a0o4e#<℃ "lease "ut the machine in the aeration en4ironment* >$? In"ut 4olta)e AC<5$<@F ca"acity 2A*
0 Process of installation
>1?* Mainframe installation
①、 /a(e off the "ac(a)e of the machine an& "ut it in the le4el "osition* /he common re9uirement of the CNC machine is 0et'een <*<#51<<< mm* or lathe 'e ha4e to a&ust the an)le of linear e7ce"t the le4el an& &istort to insure the "rotru&in) of 0eeline is eli)i0ility* A0out the millin) machine an& 'or(in) center 'e ha4e to insure mo4ement le4el >'or(in) ta0le has to contort? also eli)i0ility* Chec(in) the a""earance of the machine has &ama)e or not*
②* Use cotton yarn to clean the rusty "rotection oil from the CNC an& lu0ricate the machine if the machine &oesn8t ha4e the automatic lu0rication system* >2?Installation of "o'er 0o7
①* Put the "o'er 0o7 at the ri)ht of the machine an& chec( the insi&e electronics an& the circuit*
②* Connect the "o'er an& 0e caution that 1,
the "o'er circuit is three "hase line la0el; l1l2l N; neutral P+; "rotectin) )roun& 'ire* /o 0e sure the line la0el connectin) 'ell other'ise it has short circuit an& 0urn the machine*
③* Close 0rea(er to o0ser4e the a0normity* If it has any failure "lease eliminate first an& then mo4e to ne7t ste"* 3 O#erating #anel introduction
(.) Introduction of o#erating function of #anel
①* Po'er on; /urn on the "o'er of controller an& "re"are to o"erate the machine*
②* Po'er off; After usin) the machine turn off the "o'er of controller* ③* +mer)ency sto"* Press emer)ency sto" 'hen meet any safety "ro0lems an& all electronics controller 'ill shut off an& ser4o system s"in&le machinin) li9ui&----all hea4y "o'er e7ce"t the controller 'ill shut off to insure the safety of the 1
o"erator an& machine*
④* @ome mo&e loo(in) for home function +7"lain; %hen turn on the CNC "lease )o home to loo( for home "oint function* (0) O#erating mode1
①* Chan)e mo&e selection 0utton to enter into @ome mo&e ②* Press machine mo4e &irection 0utton『EQE-YQY-FQF-』 ③* CNC )oes 0ac( to home "oint* ④* Manual lin(a)e mo&e intro&uction; !"erator can use this mo&e to "ress J!H to mo4e the machine* (3) O#erating mode1
①* Use mo&e select 0utton enter into Manual lin(a)e mo&e ②* Press 『EQE-YQY-FQF-』to mo4e the machine ta0le ③* !"erator can use J!H or H<1 to a&ust the si=e of cuttin) ④* !"erator "ress ta0le mo4ement (ey an& 9uic( "osition (ey ～～an& the CNC 'ill use the s"ee& of 9uic( "osition to mo4e*
⑤* !"erator can use H<< for 9uic( inch cuttin)* H<< G a&ust H<< >< *2$ *$< *1<<? H<1 ; a&ust H<15H<2 5H< cuttin) rate ; (4) Manual inch mo/ement mode
Intro&uction; !"erator can use this mo&e to o"erate the machine* Press J!H for ta0le mo4ement* 1.
!"eratin) mo&e;
①* Mo&e 0utton select Manual inch mo4ement mo&e* ②* Press ta0le『EQE-YQY-FQF- 』 ta0le mo4es accor&in) to the settin) &istance*
③* UseH<< /urnin) s'itch to a&ust the settin) mo4in) &istanceG the mo4in) &istance ran)e-- T1 ; 1um (2)
T1< ; 1
T1<< ; 1<
MP inch mo/ement mode
Intro&uction; !"erator uses this mo&e turnin) MPH >mo4in) han&le? to mo4e the machine ta0le* !"eratin) mo&e;
①* Mo&e 0utton select MPH inch mo4ement mo&e ②* Choose the mo4in) a7is from mo&e 0utton ③* Choose increasin) &istance ④* Press『EQE-YQY-FQF- 』ta0le mo4es accor&in) to the settin) &istance mo4in) &istance ran)e---T1 ; 1um T1<; 1
Intro&uction; %e can use this function to run the NC "ro)ram automatic* !"eratin) mo&e;
①* Mo&e 0utton turns to Auto 'or(in) mo&e* ②* /he auto 'or(in) mo&e can affect after return 0ac( to home "oint ③* Settin) 'or(in) coor&inate >H$#*H$. ? if 'ithout settin)H$#*H$. of 2<
CNC it shoul& 0e H$# in the NC "ro)ram*
④* Settin) 0la&es semi -ra&ius com"ensation an& 0la&es len)th in tool settin)
⑤* Press un to o"erate NC "ro)ram* ⑥* If necessary "ress +mer)ency Sto" to "o'er off the NC "ro)ra m* (6) M%I or5ing mode Introduction1 Use this function to run single #rogram7 8ut run * #rogram
!"eratin) mo&e;
①* Mo&e 0utton turns to MBI 'or(in) mo&e ②* MBI 'or(in) mo&e can affect after return 0ac( to home "oint* ③* Press # on the main screen for %or(in) for manufacturin) &ra'in)
④* Press the screen 'ill sho' MBI in"ut ⑤* In"ut the &ata in the &ialo) 0o7 an& "ress enter for in"ut* ⑥* Press un to o"erate MBI sin)le unit "ro)ram* ⑦* If the )rammar is correct in the sin)le "ro)ram the "ro)ram 'ill 4anish after runnin)* (9)MP emulating function
Intro&uction; Use this function to chec( NC "ro)ram* !"eratin) mo&e;
①* Mo&e 0utton turns to Auto Mo&e 21
②* Press MPH +mulatin) unction the li)ht is on* ③* Press un to o"erate NC "ro)ram* ④* CNC 'ill chan)e the con&ition from ea&y to %or(in)* ⑤* Machine &oesn8t mo4e* ⑥* un oun& @an&'heel to run NC "ro)ram* ⑦* MPH >oun& @an&'heel? runs faster the machine mo4es faster* ⑧* MPH >oun& @an&'heel? sto"s the CNC sto"s also* ⑨* /his function can (no' the "ro)ram can Bo or not* P*S* /his function can assist the user to chec( the "ro)ram* (:)Program tra/eling
Intro&uction; /his function is use& for chec(in) NC "ro)ram* %or(in) Mo&e;
①* Mo&e 0utton turns to Auto Mo&e ②* Press Pro)ram tra4elin) an& the li)ht on* ③* Press un to o"erate NC "ro)ram* ④* CNC 'ill chan)e the machine con&ition from ea&y to %or(in) ⑤* /his function can (no' the "ro)ram can 'or( or not (.;)Single o#erating
Intro&uction; Use this function to chec( NC "ro)ram %or(in) Mo&e;
①* Mo&e 0utton turns to Auto Mo&e ②* Press Sin)le o"eratin) the si)nal li)ht is on* 22
③* Press un to o"erate NC "ro)ram* ④* CNC 'ill o"erate NC "ro)ram 0ut it 'ill sto" after runnin) sin)le unit* ⑤* CNC 'ill chan)e machine con&ition from %or(in) to Pause* ⑥* Press un a)ain the CNC 'ill mo4e to ne7t unit* ⑦* /his function is use& for the o"erator 'ho chec(in) the "ro)ram one 0y one* (..) Select Sto# Introduction1 $e can use this function to set M;. in * #rogram can run or not
%or(in) mo&e;
①* Mo&e 0utton turns to Auto Mo&e ②* Press Select Sto" the si)n li)ht is on* ③* Press un to o"erate NC "ro)ram* ④* %hen the o"eratin) "ro)ram has M<1 the CNC 'ill sto"* ⑤* CNC 'ill chan)e the machine con&ition from %or(in) to Pause ⑥* /his function is use& for chan)in) tools an& chec(in) 'or("iece*
(.0) Select lea#
Intro&uction; /his function can set the machine to run to 5or omit o4erlea"* %or(in) Mo&e;
①* Mo&e 0utton turns to Auto Mo&e
2
②* Press Select lea" the si)nal li)ht 'ill 0e on* ③* Press un to o"erate NC "ro)ram* ④* %hen the CNC runs to sin)le unit 'ith 5 NC 'ill automatically lea" this sin)le unit*
⑤* If you &o not "ress this 0utton the CNC 'ill ust run this sin)le unit* (.3)S#indle control
S"in&le "ositi4e rotation >C%?
S"in&le sto"
S"in&le re4erse rotation >CC%?
S"in&le inch mo4ement; %hen the s"in&le rotatin) "ress
the
s"ee& chan)e& to 0e inch mo4ement*
(.4)'ey introduction1
A ～
<
F ; Position (eys total; 26 use& for "osition co&e ～
.
; Num0er (eys; use& for in"ut &ata
2#
%,<
IS
; Use& of "ro)ram e&it Belete
; Use& of "ro)ram e&it Insert
S=I>T
; Use& for choosin) another comman&*
SP+*,
; S"ace in&icate this "osition is S"ace*
B+*' SP+*,
; :ac( an& &elete (eyG 'hen 'e in"ut 'ron) &ata 'e can 0ac(*
&,S ,T
; Use& of reset the "ro)ram*
,T,&
; Use& for a&&ress (ey or num0ers in"ut*
=,
5 ；
; Press this (ey for online hel"* ; Use& for "ro)ram e&it to chan)e the lines* ; Use& for "ro)ram e&it to "ress this 0utton to sho' the en& of
this "ro)ram*
; Use& for usin) &ecimal to s"ace out the numerical 4alue*
>、?、、V、W、X、、Z、[、\、]、^、、_、T、：、，、Q、-
/he a0o4e si)ns are use& for "ro)ram e&it*
; Pa)e u"5&o'n
; Cursor
2$
mo4ement
4 +T* system
Stan&ar& tool ma)a=ine is carousel ty"eG the tool si=e insi&e the tool ma)a=ine must 0e the same as the one on tool ma)a=ine* Chan)in) tool "osition shoul& 0e same as the settin)G other'ise some a0normalities may0e ha""en &urin) the tool chan)in)*
②* /o ma(e sure the s"in&le a0solutely sto""e& 'hen chan)es the tools manually* 2 Installation of assist e?ui#ments
>1?* Installation of 4acuum "um"
①* /a(e the 4acuum "um" out of the "ac(a)e an& then ta(e out the filter an& then install the filter on the 4acuum "um"*>Attention to the "ositi4e an& ne)ati4e &irection to ensure the scre' is )oo&* >Pic*1?
②*
Connect the 4acuum tu0e 'ith the 4acuum "um" an& fi7 it 0y the
tools*
③*
!"en the "o'er su""ly co4er an& connect 'ith < "o'er 26
accor&in) to the "icture* >Pic*2?
④*
Po'er on an& chec( the machine runs "ositi4e or not an& the machine
is 'or(in) 'ell*>If the machine runs at "ositi4e &irection "lease sto" it an& chan)e the sin)le "hase "o'er su""ly 'ire*
⑤*
Please to 0e sure the cleanness of the filter an& clean it 0efore usin)*
2,
>2?*
Installation intro&uction of &ust collector
①* /a(e out the &ust collector from the "ac(a)e an& i nstall the &ust collector accor&in) to the user8s manual an& "ut it "laci&ity*
②* Connect the "o'er 'ire 'ith the &ust collector* ③* Connect the "o'er 'ire 'ith the "o'er* ④* Connect the &ust collector tu0e 'ith the &ust collector >Pic*1? an& another an& connect 'ith the machine*
⑤* After connect 'ith the "o'er to chec( motor 'or(in) &irection is "ositi4e or not* If it is re4erse "lease tra&e any t'o li4e 'ire *
>?* Installation intro&uction of air com"ressor
三 *onnect ith the #oer and test the machine
1* Pre"aration
2
>1?/a(e off the "ac(a)e an& "ut the machine on the "lane "osition* Chec( 'hether has some &ama)e of the a""earance of the machine an& the mo4ement "arts are in the ri)ht "osition* >2?Chec( the safety an& "rotection e9ui"ments are all rea&y an& the "osition of the 0uttons an& han&les* >?Chec( the fastness fle7i0le an& &ama)e of installation of the 0la&es* >#?Put the "o'er 0o7 at the ri)ht si&e of the machine an& chec( the electronics insi&e of the "o'er 0o7 'hether ha4e some a0normity an& chec( the circuit 'hether is a0normity* %e ha4e to chec( 'hether the electronics ha4e some &ama)es a0normity the line en& 0ecomes fle7i0le or fall off* >$?Connect the "o'er* %e ha4e to 0e a&4ert the "o'er 'ire 3183283 are three "hase* Neutral is the "rotectin) )roun&in) 'ire* %e must connect it accor&in) to the la0els other'ise occurs short circuit to 0urn the machine* >6?Close 0rea(er an& o0ser4e 'hether ha4e some a0normity occurs* If it has some trou0les 'e ha4e to sol4e it* After sol4in) the trou0le you can mo4e to ne7t ste"* 2* Process of machine center electrify an& test 1? After install the machine an& a&ust the le4el an& connect the "o'er 'ire an& "eri"hery e9ui"ment >such as; 4acuum "um" air com"ressor &ust collector? an& then electrify an& test the machine 2.
>Pic*1? 2? /urn on the "o'er on the "o'er 0o7; /urn on the "o'er on 'hich on the &oor of the electricity control 0o7* Measure; rollin) .< &e)rees cloc('ise rotation >Pic*2?
? At the a0o4e of secon& (ey0oar& of o"eratin) "anelG Press the )reen "o'er on s'itch the machine 'ill run an& sho' the start chec(in) menu* >Pic*? Chec(in) the a0normity 'hen turn on the "o'er* If there are some acci&ents "lease "ress Po'er off s'itch un&er Po'er on an& as( the en)ineer to sol4e it an& then can use it*
#? After self-chec(in) it 'ill sho' the hint that it &oesn8t )o 0ac( to home "oint* If it has other 'arnin) lease sol4e the 'arnin) an& then mo4e to ne7t ste"* $? Insure the machine has any other 'arnin)s* /he o"eratin) metho& is to chan)e the mo&e 0utton to home "oint mo&e an& "ress FQYQEQ an& the machine ta(es the action of )o home*
<
>Pic*#? (6? Chec(in) the rotatin) &irection of the tool ma)a=ine 'hen the machine
)oes home* Solution; /urn to manual mo&e >Pic*$? an& "ress "ositi4e &irectionG if it is ne)ati4e &irection turn to the former con&ition* Po'er off the machine an& chan)e the si)nal 'ire connection of the tool ma)a=ine* ,? Chec( 4acuum motor "ositi4e or re4erse rotation* If it runs re4erse "lease chan)e the chan)e the connection of the three "hase "o'er 'ires* >Pic*6? >?Chec( the s"in&le "ositi4e an& ne)ati4e &irectionG if ne)ati4e &irection "lease chan)e any t'o 'ire of "hase 'ire connection* >.? Chec( the all function (eys on secon& (ey0oar& are 'or(in) 'ell* If it has some "ro0lem "lease use it after sol4in) the "ro0lem* >111? In"ut one "ro)ram an& set the reference frame an& tools an& then )ra"h simulatin) an& then run the "ro)ram* >12? Ma(in) a sam"le to chec( the si=e an& accuracy is the same or not as settin)* If not "lease a&ust the machine
until it is same as liste&* >1?or &etaile& information "lease chec( the user8s manual of Syntec controllin) system*
1
/ool Chan)e Setu" %hen it is a controller 'ith auto tool chan)e function you nee& to setu" the tool chan)e "arameters* %hen it )ets "o'er su""ly an& clues as follo'in);
In4ali& tool chan)in) "osition setu" "ls set it in Menu*
Press any 0utton an& the info on the screen &isa""ears an& it as(s;
Hoto @omeR
Press B+3+/+ 0utton to &elete home "rocess or "ress ! to )oto home* An& then "ress M+NU an& it enters to the menu* Press E-to mo4e the cursor to the /!!3 C@ANH+ S+/UP item* /hen "ress ! 0utton to set the t o o l c h a n ) e " a r a m e t e r* A n & i t s h o ' s a s f o l l o ' i n ) ; 2
/ool Position Manual Uninstall /ool Manual Chan)e /ool estart
1? /ool Position /ool "osition is to set the tools8 "ositions* Press ! 0utton 'hen the cursor is on it* /hen it a""ears as follo'in); Cutter Num0er <
It as(s the num0er of the tools in"ut the &i)it &irectly such as; then the num0er turns to * If the num0er is not correct "ress B+3+/+ to &elete the in"ut num0er an& in"ut the ri)ht one* then "ress ! to sa4e* It has t'o means to set tools8 "ositions* !ne is to mo4e the hea& to the tool8s "osition one 0y one an& the system remem0er the "osition 0y itself >Manual in"ut?* /he other is to in"ut the tool8s "osition >Bi)it in"ut? an& sa4e it* /hen it as(s as follo'in);
Manual in"ut or &i)it in"ut ! for Manual in"ut
Press ! 0utton to set the "osition 0y manual in"ut other 0utton to set the "osition 0y &i)it in"ut* If you choose Manual in"ut 0y "ressin) ! 0utton it sho's as follo'in); Pls set tool 1 "osition
Press any 0utton an& it sho's as follo'in);
1E
<*<<<
S"ot
1Y
<*<<<
S!
1F
<*<<<
3o'
Continuous
st
Mo4e the a7es to the 1 tool "osition "ress ! an& it sa4es the "osition*An& it a""ears as follo'in); /ools chan)in) s"ot has 0een set*
#
It is the same for the left tools* If you choose Bi)it in"ut 0y "ressin) other 0utton it also as(s to set the 1st tool "osition an& it sho's as follo'in) 'hen you "ush ! 0utton; Cutter Position E A7is; Y A7is; F A7is;
In"ut the ri)ht 4alue of the a7es an& the "osition set* Press ! sa4es the in"ut* An& it is the same for other tools* /hen it as(s to in"ut C*A*B "osition*> C*A*B is the &e4ice to set the 4alue of F a7is if the tools len)th are &ifferent the C*A*B hel"s to a&ust the = 4alue?* Mo4e the "osition of C*A*B* /hen you ha4e finishe& the tool chan)e "ositions* /hen the system 'ill chan)e tools automatically 'hen it "rocesses H co&e file* 2? Manual Uninstall /ool Sometimes it nee&s to uninstall tools 0y manual an& you can choose this item* /hen it hel"s to &o this* ? Manual Chan)e /ool $
Sometimes it nee&s to )et a tool for the em"ty s"in&le* An& this item hel"s to )et a ne' tool* In"ut the tool num0er an& it 'ill )et the tool automatically* #? estart It is to restart the system 'hen you nee&*
6
,lectrical #arts +lectrical maintenance; 1
Clean the oil stain of the motor surface an& the &ust of the electric
control ca0inet in time in or&er to 0etter heat &issi"ation* 2
Chec( the 'ires in chase re)ularly to see if there is 'irin) truc(in)
(not entan)lement 'ear an& tear etc* /o see if terminal 0loc( loose in control ca0inet
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+lectrical Control ca0inet
In4erter Panel
>?
*aution 1 cnc machine is strictly "rohi0ite& to use the "o'er su""ly that fall short of rate& 4olta)e* 2 Ma(e sure to o"erate the machine in accor&ance 'ith the Manual 'or(in) si=e may not e7cee& the machine actual si=e* No su"er-stren)th o4erloa& o0X # As to the machines 'ith scre' )ui&e of the 'or(in) ta0le si=e o4er 12<
12 Machine can not 0e infiltrate& 'ith li9ui& such as metal o0ects* Please clean the machine in time 'hen finish your o0 a&& lu0ricants to the scre' )ui&e rail or0it )ear rac( re)ularly* 1 /he 0uc(et that is 'ith 'ater "um" shoul& 0e co4ere& 'ith a 0uc(et co4er to "re4ent &e0ris an& &ust fallin) into the 'ater to 0loc( 'ater "i"e an& the s"in&le* 1# Ma(e sure the 'ater "i"e that connect the s"in&le fi7e& firmly 'ater sources clean 'ater flo' normally 'hen the 'ater-coole& s"in&le 'or(in)* If not the motor 'ill 0e &ama)e& 0y electrical lea(a)e or 'ater 0rea(* %ater "i"es shoul& 0e re"lace& if it a)ein)* Coolant flui& can a&o"t the emulsifie& oil an& 1< [ machine oil* 1$ /he s"in&le motor shoul& 0e rotate& firstly 0efore the machine runnin)* Chec( if the rotation &irection is re4erse&* If rotatin) in the 'ron) &irection shut off the "o'er to chan)e the &irection of any t'o 'ires of three 'ires 'hich mar(e& U% in in4erter the motor must not roll0ac(* 16 e"lace the coolin) li9ui& timely if the tem"erature in 'ater 0uc(et e7cee&s #< &e)rees* Pay attention to the 'ater 0uc(et free=in) in 'inter* 1, Bo not to "ut any o0ect on ta0le surface e7ce"t the o0 you 'ant to "rocess* 1 Ma(e sure the rotatin) s"ee& of the s"in&le reach to rate& s"ee& in #<
"rocess of 'or(in)* 1. Hroun&in); ma(e sure connect the )roun& to the 'ires that connecte& the 0ac( of the machine* 2< Bo not connect or &isconnect the connector oints an& "lu)s 'ith "o'er on 21 /he lon)est continuous 'or(in) time of the cnc router are 2# hours if it runs a lon) time it 'ill affect the electrical system an& the life of some s"are "arts thus 'ill affect the accuracy of machine* 22 Ma(e sure turn off the "o'er 0efore o"en the &oor of the control ca0inet only the "rofessional maintenance is "ermitte& to re"air* 2 %hen the su""ly 4olta)e e7cee&in) the rate& 4olta)e Q -1< one transformer is "ro"ose& to use* 2# /he machine shoul& 0e far a'ay the outsi&e 4i0ration source to a4oi& the stron) electroma)netic fiel&s near0y 2$ Bo not touch the ste""er motor in case of scal&in)* 26 Please clean the &ust in collets re)ularly to a4oi& loosenin) tools* 2, BSP control han&les can not 0e "resse& 0y hea4y o0ects or hit *Clean the 4irus re)ularly in case the files are infecte& if not the machine 'ill not 'or( "ro"erly* 2 Bo not hit the sensors* It is "rohi0ite& to touch the sensors 'ith metal or else the machine 'ill not 'or( normally
#1
Maintenance Maintenance is the 0asic o0 of machine usin)G only "ay attention to maintenance of machinery the machine can 0e ensure& &ura0le* Ⅰ/he maintenance in the "reliminary state of machine;
/here is a runnin) in "erio& as to the ne' machineG there is a transition an& a&ustment in this "erio& ma(e sure chec( the ti)htness of oint 0et'een the 4arious com"onents after the machine run one 'ee(* Mainly chec( three "arts the oint of the a7es cou"lin) >i)ure 1? the oint 0et'een the 0ac(in) 0oar& an& the scre' )ui&e >i)ure 2?the oints amon) of the si&e 0oar& 0eam an& 0ac(in) 0oar& >i)ure ?
/he cou"lin) for scre' )ui&e Y cou"lin)
F cou"lin) E cou"lin)
i)ure
1
/he oint 0et'een scre' an& 0ac(in) 0oar&
/he scre' fi7e& "lace
#2
/he si&e of the )antry for scre' cnc machine
/he scre' fi7e& "lace
i)ure（） Ⅱ/he maintenance of machines usin)
1* Strictly o0ey the o"eratin) rules an& routine maintenance system* 2* Bo not o"en the &oors of electrical control ca0inet fre9uently* Bo not 'or( 'ith the &oor o"enin) 'hen machine 'or(in)* It 'ill cause much &ust 'oo& or metal "o'&er lest them fallin) onto the circuit 'afer or electronic &e4ice in the control ca0inet 'hich 'ill lea& to inter-com"onent insulation resistance &ro" or e4en result in &ama)e to com"onents an& circuit 0oar&s* * e)ularly clean the heat out"ut an& 4entilation system in electrical control ca0inet* Chec( the fans in the control ca0inet to see if they 'or( normally* +4ery 9uarter clean the &ust in the control ca0inet re)ularly 'ith one &ust collector #* Hui&es 0all scre's )ear rac(s sli&ers 0earin)s an& other transmission com"onents shoul& 0e 'ashe& once a 'ee( 'ith (erosene an& lu0ricants a&&e&* #
$*
acuum "um" maintenance* 1
%ater cycle 4acuum "um" /he metal mesh of the suction mouth is use& to "re4ent the &ust an& "articles enterin) the "um" 0o&y* It shoul& 0e (e"t clean at any time to a4oi& 0loc(in) 0y "um" "um"in) s"ee& &ecrease& 'hen the "um"s &o not to use "lease "o'er it on e4ery fe' &ays for a fe' minutes lest the "um" can not 'or( normally 0ecause of rustin)
2
Air-coolin) 4acuum "um" It shoul& also release the 0utterfly nut ta(e out the "a"er filter core an& re)ularly clean &ust filter 'ith hi)h "ressure air* ilter 4entilation 'as foun& not in or&er or &ama)e& shoul& 0e re"lace&G a&& oil to the cou"lin) 0y the hi)h-"ressure oil )un accor&in) to the time you use&*
6* In4erter Maintenance; the in4erter has 0een finishe& &e0u))in) 0efore lea4in) factory &o not &e0u) an& chan)e the 'ires lest &ata entry errors 0y motors or in4erter &ama)e* ,* /he maintenance 'hen the machine is not to use& for a lon) time; 'hen the machine is not use& for a lon) time it shoul& 0e "o'ere& on 1-2 times each 'ee( es"ecially in a hea4er am0ient humi&ity &urin) the rainy season* It shoul& run a0out an hour in or&er to &is"erse the moisture of the CNC system 0y usin) of the electrical heatin) element itself to ensure the "erformance of the electronic &e4ices sta0le an& relia0le* ##
Trou8le Shooting I Machine can not )o to home after finishe& the "rocessin) can not come 0ac( to the ori)in of the 'or(in)* 1 /o see if the sensors are connecte& if it is &ama)e& 2* /o see if the PCI car& is &ama)e& /o see if the "arameters are ri)ht in the control han&le # /o chec( if the file is correct* $ After finishin) the en)ra4in) Press , for PCI car& system "ress !( 0utton for BSP system to see if the machine can come 0ac( the ori)inal* Ⅱ /he s"in&le rotational s"ee& less than the s"ecifie& one*
1 Chec( if the 'ires connectin) 0et'een in4erter an& circuit 0oar& is correct 2* /o re-a&ust the internal "arameters of in4erter * PCI car& ，US: ca0le，circuit 0oar& &ama)e& the "arameters in BSP han&les settin) 'ron) set it correctly Ⅲ
+n)ra4e a 0a& s9uare 0a& roun&ness serrate& o0s an& the machine itter 'hen it 'or(in)* 1 A&ust the machine 0alance chec( the sli&er motor 0elts cou"lin) to see if it loose an& &ama)e& 2 A&ust concentricity an& ti)htness amon) of the a7is 0earin)s 0loc( scre' 0loc( motor 0loc(*
Ⅳ Mal"osition #$
1Chec( 'hether the a7is lu0rication 2* If the s"ee& is too fast 'hether the "arameters are set correctly * %hether there is static or e7ternal interference 'hether or not there is the Hroun& 'ire #* Chec( if 0earin)s 0loc( scre' 0loc( motor 0loc( for 7y= a7is is concentric* $* Bri4e current is too small motor or &ri4es &ama)e* Ⅴ /urn on the machine non- res"onse 'ithout "o'er for machine the
han&le non-res"onse sho' nothin) 1 Chan)e the slot location of the com"uter an& re-install the soft'are* 2 /o see if the inner 'ires 'ithin BSP US: ca0le connect to)ether Chec( the current 0y the "o'er su""ly out"ut in control ca0inet if the 'irin) in the circuit 0oar& are connecte& correctly air "lu) are connecte& correctly # /o see if &ri4e s'itch fuse rectifier &ama)e* Ⅵ Can not &istin)uish the &irection 'hen the machine runnin)
1* US: ca0le loose 2* PCI car& &ama)e* Bri4e 'ires loose or incorrect 'irin) #* /he circuit 0oar& of PCI Car& or BSP control han&le &ama)e&* Ⅶ /he &e"th is &ifferent 'hen it en)ra4in)
1 */o see if the ta0le surface an& the en)ra4in) materials are flat #6
