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Cluster of Skill-sets from PTP-AMG-STD-G-0004 PTP-AMG-STD-G-0004 -- TRAINING PRODUCT KNOWLEDGE 777D No.
1
System worked CAT Monitoring System
Observed Items
2
Engine Test
3
Power Train
Logged Record Alert Indicator ON Active Fault Codes Intermittent Fault Codes Sensor Tests Test Sensors output signal Active/Logged Faults Codes Event codes
Diagnostic Tools CAT MS, DMM
DMM, ET,
Injector solenoid test Cylinder cutout test
ET ET
Injector test calibration Timing calibration Engine Valve Tune Engine power test (T/C Stall)
Special Tools ET Special Tools ET
Torque converter test Transmission pump Test Transmission clutch Test
The personnel able to se lect the required tools, equipment and techniques for carrying out diagnostic procedures to manufacture/component supplier recommended specifications The personnel able to carry out a machine stall test or engine load test to determine engine co ndition by measuring air inlet restriction, boost pressure, exhaust back pressure and crankcase pressure The personnel able to demonstrate test and adjust injectors The personnel able to isolate injectors on a running engine to determine cylinder misfire The personnel able to demonstrate test and adjust injectors The personnel able to check and adjust injection timing The personnel able to adjust engine valve clearances The personnel able to carry out a machine stall test or engine load test to determine engine co ndition by measuring air inlet restriction, boost pressure, exhaust back pressure and crankcase pressure The personnel able to test equipment used correctly and record test and work activities The personnel able to record testing and rectification rectification activities ensuring they identify the correct replacement components using the manufacturer’s data The personnel able to identify faulty transmission components
PTP-AMG-STD-G-0004 referred to CC-AT-013 Carry out diagnostic procedures
EC –MT-005 Tune diesel engines
EC –MT-010 Diagnose and rectify automatic transmissions
Page 1 of 3
No.
4
System worked Steering System
Observed Items
5
6
7
Hydraulic System Air System & Brake
Automatic Retarder (ARC)
Parking brake release pressure test Brake cylinder pressure test Slack adjuster test Towing pump pressure test
8.
Traction Control System (TCS)
Primary steering pressure test Secondary steering pressure test Crossover relief valve test Hoist pressure test Hoist lever sensor test
Diagnostic Tools Pressure gauge
Pressure gauge Pressure gauge
Pressure gauge
Functional test Perform ARC test using ET diagnostic Active fault codes Logged fault and event codes
ET
Perform TCS test using ET Functional test Active fault codes Logged fault and event codes
ET, Pressure gauge
Technical Analysis Development Program – APP# 02
Tasks
The personnel able to demonstrate that manufactures specifications correctly interpreted and tested
PTP-AMG-STD-G-0004 referred to EC –MT-009 Maintain steering systems
The personnel able to demonstrate that alignment adjustments are correctly followed and tests and rectification are correctly recorded The personnel able to demonstrate they can test and recommission braking systems to specifications including tolerances and dimensions and operate safely
EC –MT-016 Maintain Hydraulic System EC –MT-007 Diagnose and rectify braking systems
The personnel able to demonstrate to checking and testing the operation of the pneumatic system components for conformance to specification The personnel able to demonstrate to identify and repair or replace faulty pneumatic system components to manufacturer’s specification The personnel able to demonstrate they can test and recommission braking systems to specifications including tolerances and dimensions and operate safely The personnel able to demonstrate to checking and testing the operation of the pneumatic system components for conformance to specification The personnel able to demonstrate to identify and repair or replace faulty pneumatic system components to manufacturer’s specification The personnel able to demonstrate they can test and recommission braking systems to specifications including tolerances and dimensions and operate safely The personnel able to demonstrate to checking and testing the operation of the pneumatic system components for conformance to specification
EC-MT-018 Maintain pneumatic system components
EC –MT-007 Diagnose and rectify braking systems EC-MT-018 Maintain pneumatic system components
EC –MT-007 Diagnose and rectify braking systems EC-MT-018 Maintain pneumatic system components
Page 2 of 3
No.
System worked
Observed Items
Diagnostic Tools
Tasks
PTP-AMG-STD-G-0004 referred to
The personnel able to demonstrate to identify and repair or replace faulty pneumatic system components to manufacturer’s specification
