chloride 80-net ups manual

AC Power for

Business-Critical Continuity ™

Chlorid Chl oride e 80-NET 80 -NET from 60 to 500 kVA U ser ser Manual

Chloride 80-NET UNINTERRUPTIBLE POWER SUPPLY

USER MANUAL 10H52179UM10 - rev. 3

Chloride 80-NET

All rights, including rights of translation, reproduction by printing, copying or similar methods, even of parts, are reserved. Violaters will be liable for damages. All rights, including rights deriving from patent license or registration of utility model or design, are reserved. Delivery subject to availability. Right of technical modifications is reserved. Chloride 80-NET may differ from the model displayed on the front cover. 2

User Manual 10H52179UM10 - Rev. 3 - 06/2011

Chloride 80-NET

1. INTRODUCTION .................................................................................. 5 1.1. Notes to the CE Declaration of Conformity ........................................................... 5 1.2. Symbols and pictograms...................................................................................... 5 1.3. Terms used .......................................................................................................... 6 1.4. Documentation structure..................................................................................... 6 1.5. Information about the presence of foreign materials in the vicinity of UPS equipment installations .............................................................................................. 6

2. PREPARATION FOR USE ....................................................................... 9 2.1. Transport ............................................................................................................. 9 2.2. Delivery and storage ............................................................................................ 9 2.3. Unpacking and unloading the cabinets from the pallet......................................... 9 2.4. Environmental conditions .................................................................................... 10 2.5. Access to service area and cooling system............................................................ 11 2.6. Installation and footprint...................................................................................... 12

3. INSTALLATION.................................................................................... 21 3.1. Electrical preparations.......................................................................................... 21 3.2. Currents and suggested cable sizes ...................................................................... 22 3.3. Physical appearance............................................................................................. 23 3.4. External protection devices .................................................................................. 27 3.5. Backfeed protection............................................................................................. 31 3.6. External electrical connections ............................................................................. 32 3.7. Power connections............................................................................................... 32 3.8. Connecting the batteries...................................................................................... 39 3.9. Connections between battery compartments and UPS ........................................ 41 3.10. Handling the batteries ....................................................................................... 43

4. CONNECTIVITY PANEL......................................................................... 45 4.1. Slot for Connectivity Products - XS3 ..................................................................... 47 4.2. Slot for LIFE.net Products - XS6............................................................................. 47 4.3. Serial Interface for Service (serial input/output) - X3 ............................................. 47 4.4. Serial Interface for Connectivity Products (serial input/output) - X6 ..................... 47 4.5. Connector for external battery disconnector - XT1/2............................................ 47 4.6. Ethernet RJ-45 Interface for Service and Placement into service - X9 .................... 48 4.7. Connector for RPO (input and output) - XT3/8 ..................................................... 48 4.8. Customizable output/input contact - TB1 ............................................................ 49 4.9. SUB-D connector for parallel UPS connection - X19A, X19B.................................. 51 4.10. RJ-45 Ethernet interface for synchronization with external signal - X20 .............. 51 4.11. Battery Area Temperature sensor (input) - XT1 .................................................. 51 4.12. Connector for backfeed status (output) - XT2 .................................................... 52

5. NORMAL AND SAFE OPERATION.......................................................... 53 5.1. Function............................................................................................................... 53 5.2. Special features.................................................................................................... 54 5.3. Block diagram ...................................................................................................... 55 5.4. Maintenance Bypass............................................................................................. 56 User Manual 10H52179UM10 - Rev. 3 - 06/2011

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Chloride 80-NET

5.5. Operating modes................................................................................................. 5.6. Placement into service ......................................................................................... 5.7. UPS switching procedures.................................................................................... 5.8. Inverter STOP/START procedures.........................................................................

56 58 60 62

6. OPERATOR INTERFACE PANEL ............................................................. 63 6.1. Chloride 80-NET 60-200 kVA................................................................................ 63 6.2. Chloride 80-NET 300-500 kVA.............................................................................. 81

7. MAINTENANCE ................................................................................... 97 7.1. Maintenance intervals.......................................................................................... 7.2. Disposal of batteries ............................................................................................ 7.3. Service addresses................................................................................................. 7.4. Decommisioning .................................................................................................

97 97 97 97

8. PARALLEL CONFIGURATION ................................................................ 99 8.1. Placement into service ......................................................................................... 8.2. System configurations ......................................................................................... 8.3. Communication between UPS blocks................................................................... 8.4. Parallel switching procedures...............................................................................

99 99 99 100

9. OPTIONS ............................................................................................ 105 9.1. Remote alarm unit ............................................................................................... 105 9.2. External battery circuit breaker ............................................................................ 105 9.3. Top cable entry .................................................................................................... 105 9.4. Dust filters ........................................................................................................... 105 9.5. Empty battery compartment ............................................................................... 105 9.6. Empty options compartment............................................................................... 105 9.7. Frequency converter application.......................................................................... 106 9.8. MopUPS shutdown and monitoring software....................................................... 106 9.9. ManageUPS adapter ............................................................................................ 107 9.10. Connectivity ...................................................................................................... 108 9.11. Special versions (60-200 kVA) ............................................................................ 109

10. TECHNICAL DATA.............................................................................. 113 10.1. UPS 60-120 kVA ................................................................................................. 113 10.2. UPS 160-200 kVA ............................................................................................... 117 10.3. UPS 300-500 kVA............................................................................................... 121

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Chloride 80-NET

Introduction

1. INTRODUCTION This User’s Manual contains information on the installation, operation and use of the Chloride 80-NET Uninterruptible Power System (UPS). We recommend reading this document before installing the equipment, which must be operated only by qualified personnel. Afterwards, the manual must be kept and referred to whenever work must be done on the UPS.

1.1. Notes to the CE Declaration of Conformity Chloride 80-NET conforms to the following European directives:

2006/95/EEC Directive of the council for adapting the legal regulations of member states on electrical equipment for use within specific voltage limits (superseding the 73/23/EEC and successive amendments).

2004/108/EEC Directive of the council for adapting the legal regulations of member states on electromagnetic compatibility, (superseding the 89/336/EEC and successive amendments). Conformity is established through compliance with the following standards: • IEC/EN 62040-1 • IEC/EN 62040-2 Additional information regarding adherence to these directives is included in the appendices NSR and EMC to the Declaration of Conformity. If needed, the Declaration of Conformity can be requested from Chloride.

1.2. Symbols and pictograms The following symbols and pictograms are used in this manual:

Warning Indicates instructions which, if not followed, may result in danger to life, safety, the reliability of your device or data security.

Notice Indicates additional information and tips.

Indicates a step that you must carry out.


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Introduction

Chloride 80-NET

1.3. Terms used 1.3.1. Service Bypass A switch that provides continuous supply to the load via the bypass input power line during maintenance work; also referred to as the maintenance bypass.

1.3.2. Static Bypass Switch A thyristor switch which connects the load directly to the power line; also referred to as a static switch or static bypass.

1.3.3. Qualified personnel Personnel who are familiar with the installation, assembly, placement into service and operation of the product, and are qualified to carry out these procedures.

1.3.4. Display (60-200 kVA) The operator interface for controlling and testing the machine state includes an alphanumeric LCD display and several LEDs.

1.3.5. Touch screen LCD - LCD touch screen (300-500 kVA) The operator interface for controlling and testing the machine state includes a LCD touch screen (LCD touch screen).

1.4. Documentation structure These instructions may be supplemented with additional sheets, describing specific extensions or options.

1.5. Information about the presence of foreign materials in the vicinity of UPS equipment installations Warning The purpose of this note is to provide information and warnings on a potential risk to the operational integrity of an installed UPS system, as posed by the presence of foreign material inside or in the vicinity of the UPS module and its associated auxiliary equipment/components. This risk is especially high if conductive materials find their way inside the UPS module or the associated auxiliary equipment/components. The risk potentially involves damage to the installed UPS equipment and subsequent degradation or loss of power to the connected critical site load. Chloride applies the highest safety standards in equipment design to ensure that no live parts are exposed to external contact, and also to ensure that the equipment is protected against the introduction of foreign bodies during operation (built to IP20, with optional filters available for special conditions).

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Chloride 80-NET

Introduction

However, it is not possible for Chloride to ensure that foreign bodies will not be introduced during on-site installation, or when the UPS doors & covers are "open" and the electrical terminals are exposed to allow power line connections to be made by the electrical contractor/installer. It is also not uncommon to have other personnel working in the same (UPS equipment) room during on-site installation. Such personnel sometimes work above the UPS equipment and associated auxiliary equipment/components.

To prevent major disruption to site operations and risk to property and personnel, including the possibility of a fatality, each site's facility manager or construction manager must prevent foreign bodies from being introduced into the UPS module and associated auxiliary equipment/ components. All UPS modules and associated auxiliary equipment/components are thoroughly inspected by Chloride engineers prior to placement into service and testing onsite. When conductive foreign bodies are identified, our engineers are instructed to interrupt all work until the equipment and the area have been thoroughly cleaned of any contaminants. However, the person responsible for the site must ensure that the UPS module and associated auxiliary equipment/components, and the immediate surroundings, are kept clean and free from any possible conductive material such as metal foil, food wraps, cable shields, washers and other hardware, scrap metal, swarf and dust. If the UPS system is shut down after placement into service & testing are completed, the UPS room must be kept clean to avoid the possibility (during restart) of the considerable volume of air-flow produced by UPS operation to dislodge and/or drag any foreign bodies into the equipment, which would result in system failure and possible supply interruption to the critical site load, and several hours of downtime resulting from the damage typically associated with such events. If the UPS is left running/operational at the completion of placement into service and testing, the room similarly needs to be kept clean to prevent foreign bodies from entering the UPS module via its forced air-flow. Chloride will not accept liability or pay damages deriving from accidents caused by the introduction of conductive foreign bodies into the UPS module or associated auxiliary equipment/components, which occured before or after the unit is placed into service in its operating environment.


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Introduction

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Chloride 80-NET


Chloride 80-NET

Preparation For Use

2. PREPARATION FOR USE 2.1. Transport The equipment must be kept upright at all times and handled with care. Damage may be caused if it is dropped or subjected to severe impact. When moving the equipment with a forklift, secure it against tilting.

2.2. Delivery and storage The goods have been checked thoroughly before shipment. On receipt, check the packaging and make sure the contents are undamaged. Any damage or missing parts must be reported to the supplier within 8 days of delivery.

2.3. Unpacking and unloading the cabinets from the pallet The utmost care must be taken when removing the packaging to prevent damage to the equipment. Check all packaging materials to ensure that no important items are discarded. Once the packaging has been removed, the UPS must be taken off the pallet by removing the retaining screws, as illustrated in Fig. 1, and lifting the unit off using a fork lift (UNI EN 1757). Do not remove the retaining brackets which secure the UPS to the pallet because they are used to fasten the UPS to the floor.

Figure 1 - Unpacking If you do not plan to use the UPS within seven days of delivery, be sure to store it under the conditions that meet product standard. • If the batteries or the equipment are to be stored, they must be kept in a clean, dry environment and away from extreme temperatures.


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Preparation For Use

Chloride 80-NET

2.4. Environmental conditions The UPS must be installed vertically, on a level and even surface, and in an area protected from extremes of temperature, water and humidity. Do not stack the units or place objects on top of them. The operating temperature range of the UPS is 0°C - 40°C. The ideal environmental temperature range is 15 °C to 25 °C. The battery life is specified for 20°C. Each increment of 10 °C above 25 °C reduces the expected life by 50%.

2.4.1. Installation altitude The maximum operating altitude of the UPS, without derating, is 1000 m. At higher altitudes the load must be reduced according to Fig. 2.

% n i d a o L

Installation altitude in m Figure 2 - Permissible load dependent on installation altitude

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Chloride 80-NET

Preparation For Use

2.5. Access to service area and cooling system When installed, the UPS can only be accessed from the front. All front doors have a maximum aperture of 90°. The area must have sufficient space for installation procedures to be carried out. Access doors must be wide enough to permit unobstructed transport of the device (chap. 2. on page 9). To allow correct air flow for the cooling system, leave a minimum distance of 500 mm between the top of the cabinet and the ceiling of the installation area. The UPS air intake is at the front, and the air outlet is on the top (seeFig. 3). AIR FLOW OUTLET

AIR FLOW INTAKE

Figure 3 - In/out air flow


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Preparation For Use

Chloride 80-NET

2.6. Installation and footprint The overall external dimensions of the UPS are listed on the final data table. There are no restrictions on where you can position the UPS. The rear of the machine can be positioned against a wall. On machines with connecting cables at the rear, allow room for the curvature of the cables. Do not crush the cables against the wall. Perform maintenance operations from the front and from the top. The floor on which the UPS will be installed must be level, flat and suitable for electrical equipment. The load-bearing capacity of the floor must be sufficient to support the weight of the UPS - the UPS footprints are illustrated in Fig. 4, Fig. 6, Fig. 8, Fig. 11 and Fig. 14, the weight may be found on the Data Tables in chap. 10. on page 113. The cable gland plates are illustrated below:

FRONT

CABLE ENTRY AREA

Figure 4 - Chloride 80-NET 60/80 kVA - UPS bottom view

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Chloride 80-NET

Preparation For Use

Figure 5 - Chloride 80-NET 60/80 kVA - UPS upper view (door open) FRONT

CABLE ENTRY AREA

Figure 6 - Chloride 80-NET 100/120 kVA - UPS bottom view


13

Preparation For Use

Chloride 80-NET

Figure 7 - Chloride 80-NET 100/120 kVA - UPS upper view (door open) FRONT

GLAND PLATE CABLE ENTRY AREA

Figure 8 - Chloride 80-NET 160/200 kVA - UPS bottom view (position and dimensions of the feet and cable entry area)

14


Chloride 80-NET

Preparation For Use

Figure 9 - Chloride 80-NET 160 kVA - UPS upper view (door open)



15

Preparation For Use

T N O R F

Chloride 80-NET

Y R T N A E E R E L A B A C

D E N T A A L L G P

Figure 11 - Chloride 80-NET 300/400 kVA - UPS bottom view (position and dimensions of the feet and cable entry area)

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Chloride 80-NET

Preparation For Use



17

Preparation For Use

Chloride 80-NET


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Chloride 80-NET

Preparation For Use

T N O R F

Y R T N A E E R E L A B A C D E N T A A L L G P

Figure 14 - Chloride 80-NET 500 kVA - UPS bottom view (position and dimensions of the feet and cable entry area)


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Preparation For Use

Chloride 80-NET


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Chloride 80-NET

Installation

3. INSTALLATION 3.1. Electrical preparations Warning For reasons of safety, the secondary access panel MUST NOT BE REMOVED. If, for any reason, it is necessary to remove this panel, the entire installation must be switched off and de-energized; otherwise complete safety cannot be guaranteed. The UPS is connected to 400/230 V three-phase power lines; DC voltages above 500 V are also found in the battery circuit. Installation must only be carried out by qualified personnel in accordance with these operating instructions and both national and local electrical codes. Since UPS devices create a large leakage current, connect the device to ground prior to placement into service. Improper connection can damage the device and lead to injuries and even death.

Warning With regard to electromagnetic conformance, the device was developed in accordance with product standard IEC/EN 62040-2. The UPS must be protected against overvoltages in line power in excess of those at which it was tested. Over voltages in the power supply system may occur for several reasons, including lightning strikes, ON/OFF switching of inductive or capacitive loads (such as power transformers or capacitor banks), and shortcircuit shutdowns.

Notice QS1, QS2 and QS4 are used for disconnecting.

Warning Do not operate the battery switch QS9 when the inverter is ON.


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Installation

Chloride 80-NET

3.2. Currents and suggested cable sizes For external wiring requirements, see Table 1 on page 29 and Table 3 on page 30. See national and local rules for selection of conductor size. Connect the line power cables to UPS terminals U, V, W, N. Connect the bypass line power cables to UPS terminals U1, V1, W1, N. Connect the load to UPS terminals U2, V2, W2, N. (see Fig. 20 on page 31). In the absence of a separate Bypass line power supply, connect jumpers between U and U1, V and V1, W and W1. The cross section indicated in Table 1 on page 29 and Table 3 on page 30 refer to the following conditions: 1) 70°C rated PVC copper cables; 2) Cable routed in conduits for electrical installations. Separated conduits for each line; 3) Air temperature in the conduits not exceeding 30°C; 4) Cable lengths up to 30 m; 5) Stranded wires up to 35 mm2 and for single wires above 35 mm2.

Notice For different conditions, it will be necessary to verify whether cable dimensions meet the requirements of IEC 60287.

Notice When selecting the cable, it is important to take into account the voltage drop due to the cable length (if the voltage drop exceeds 3%, increase the cross section).

Notice If the UPS supplies predominantly non-linear loads, the cross section of the PEN conductor must be oversized by a factor of 1.7 for 60-200 kVA or 1.5 for 300-500 kVA.

Notice To avoid electrical interference: • - power cables (primary input, bypass input, battery, output load cables) should be routed separately • - communication and data lines should be routed using proper conduits and kept separate from all power cables.

Notice The cross section of the ground cables indicated in Table 1 on page 29 and Table 3 on page 30 is indicative. It must be selected in accordance with national and local rules, and coordinated with protection devices installed ahead of the UPS.

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Chloride 80-NET

Installation

3.3. Physical appearance Legend: • QS1 = LINE POWER INPUT SWITCH • QS2 = BYPASS LINE POWER SWITCH • QS3 = MAINTENANCE BYPASS SWITCH • QS4 = OUTPUT SWITCH • QS9 = BATTERY SWITCH Connectivity panel

ST. SW./BOOST MODULE

ST. SW./BOOST MODULE

INVERTER MODULE

INVERTER MODULE

RECTIFIER MODULE

RECTIFIER MODULE

QS1

QS2

QS1

QS4 QS3

QS9

60/80kVA

QS2

QS4 QS3

QS9

100/120 KVA

Figure 16 - Chloride 80-NET 60/80/100/120 kVA - UPS front view


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Installation

Chloride 80-NET

Connectivity panel

RECTIFIER MODULE PHASE U INVERTER MODULE PHASE U QS1

INVERTER MODULE PHASE V

RECTIFIER MODULE PHASE V QS2

INVERTER MODULE PHASE W

RECTIFIER MODULE PHASE W

QS3

QS4

STATIC SWITCH MODULE

BOOST MODULE QS9 QS4

Figure 17 - Chloride 80-NET 160/200 kVA - UPS front view

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Chloride 80-NET

2 R E E L U T U E R S E D V O A H N I M P

Installation

2 R E E I L U F U E I T D S C O A E H R M P

2 R E E I L V F I U E T D S C O A E H R M P

2 R E E L V T U E R S E D A V O H N P I M

2 R E E I L W F I U E T D S C O A E H P R M

2 R E E L W T U E R D S E A V O H N I M P

1 E L T U S D O O O B M

2 E T L S U D O O O B M

l e n a p y t i v i t c e n n o C

1 S Q

1 R E U E L T U E S R D E A O V H N M P I

1 R E E I L U F U E I T D S C O A E H R M P

2 S Q

1 R E E I L V F I U E T D S C O A E H R M P

3 S Q

1 R E E V T L U E R E D S V O A H N I M P

4 S Q

1 R E E L W T U E R S E D A V O H N I M P

9 S Q

1 R E E I L W F E I U S T D A C O E H P R M

E L C I U T D A O T M S

Figure 18 - Chloride 80-NET 300/400 kVA - UPS front view


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Installation

1 R E E I V F L E I U S T D A C O E H R M P

Chloride 80-NET

2 R E E I L V E F I U S T D A C O H E M R P

1 R E E I L W F I U E T D S C O A E H R M P

2 R E E I L W F I U E T D S C O A E H R M P

1 R E E L V T U E R D S E A V O H N P I M

2 R E E L V T U E R S E D A V O H N I M P

3 E L T U S D O O O B M

4 E T L S U O D O O B M

l e n a p y t i v i t c e n n o C

1 S Q

1 R E E I L U F U E I T D S A C H E O P R M

2 R E E I L U F E I U S T D A C O E H R M P

1 R E E L U T E U R S E D A V O H N P I M

2 S Q

2 R E E L U T U E R S D A E O H V N P I M

3 S Q

E L C I U T D A T O S M

4 S Q

1 R E W E L T U E R D E S A V O H N P I M

9 S Q

2 R E E L W T U E R S E D A V O H N P I M



Figure 19 - Chloride 80-NET 500 kVA - UPS front view

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Chloride 80-NET

Installation

3.4. External protection devices This device is equipped with manual switches intended only for Service Bypass and Internal Service operations. It is therefore essential that the customer install external protection devices at the installation site. These must be installed near the unit and labelled as the line power separation device for the UPS (see IEC/EN 62040-1).

Warning The following label must be displayed on all switching devices installed in the same electrical system as the UPS, even when they are located far from the area where the system is located (according to European standard IEC/EN 62040-1): MAKE SURE THE UNINTERRUPTIBLE POWER SYSTEM IS ISOLATED BEFORE WORKING ON THIS CIRCUIT

3.4.1. Use of differential protection devices Notice - Differential Current Breakers • The UPS does not require differential protection devices connected ahead of it. However, when these devices are installed in compliance with local regulations, note that separate DCBs in the line power and bypass line power circuits may trip unexpectedly, thus interrupting the power supply to the unit. Therefore, if a DCB must be installed, only one should be used for both primary and bypass inputs. • In parallel distributed systems, only one common differential protection device should be installed ahead of the point where the line divides into the UPS primary and bypass line power circuits. If separate DCBs are installed in different configurations, they may trip unexpectedly. • In order to guarantee correct distribution in the neutral cables, installation personnel shall make sure that the lengths of the cables are as equal as possible. However, if the bypass lines lead from sources that are electrically isolated from each other, a differential protection device may be installed on each line. In this case, and in cases when the load is supplied from the Bypass via the Static Bypass Switch, the isolated sources are connected in parallel. A case-bycase analysis should be made as to whether any resulting imbalance between the currents on the Bypass lines is compatible with the respective protection devices. A differential device installed on the primary and bypass inputs supply senses the sum of all ground leakage currents in both the UPS and the load it supplies. To avoid spurious operation, the following must be taken into consideration when selecting differential protection devices for installation on input lines: 1 The nominal value of ID must take into account the ground leakage current of the UPS and the load under normal operating conditions: ID = IDUPS + load leakage current. N.B. The maximum limit for UPS ground leakage current is 5% of nominal input current (see IEC/EN62040-1) 2 Be of a delayed operation type (greater than 30 0mS); 3 The type of differential switch used must conform to product regulation IEC/EN62040-1. User Manual 10H52179UM10 - Rev. 3 - 06/2011

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Installation

Chloride 80-NET

3.4.2. Primary line power input These should be capable of protecting the primary AC line power ahead of the UPS. It should be able to handle the maximum input current of the UPS (Table 1 on page 29 and Table 3 on page 30) and to interrupt the circuit at its maximum current level during a short circuit.

3.4.3. Bypass line power input Bypass line power input protection devices must have the following characteristics: 1 Maximum current rated in accordance with the values in Table 1 on page 29 and Table 3 on page 30; 2 I2t rating lower than the thyristor rating (see chap. 10. on page 113 for pre-arc I2t ratings) in order to protect it in case of output short circuit. To allow for component tolerances, the external protection device pre-arc I2t rating should not exceed 80% of the thyristor I2t rating; 3 Pre-arc I2t rating higher than that of the Inverter fuse (already installed inside the UPS see chap. 10. on page 113 for pre-arc I2t ratings) so that the Inverter fuse will blow in case of an overcurrent caused by an internal failure. In this case the load is supplied by the Bypass - to allow for component tolerances, the external protection device pre-arc I2t rating should be at least 20% higher than that of the Inverter fuse.

3.4.4. Battery input These should be capable of protecting the battery against short-circuits, and should take into account the maximum current drain (during discharge at 1.8V per cell), see Table 1 on page 29 and Table 3 on page 30. These devices should be installed as close as possible to the battery.

3.4.5. UPS Output line Since load(s) can be supplied through the Uninterruptible Power System from two sources, the ratings of the following supplies should be taken into account when designing the output line protection system. Supply from inverter: see Table 1 on page 29 and Table 3 on page 30 and chap. 10. on page 113 Supply from Static Bypass Switch and maintenance Static Bypass Switch: see Table 1 on page 29 and Table 3 on page 30 and chap. 10. on page 113 N.B.

If a single differential breaker is installed ahead of the UPS, any fault in the installation grounding system will result in the interruption of power to both the line power input and the direct line.

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Chloride 80-NET

Installation

Table 1: 60-200KVA UPS devices

60 kVA 80 kVA 100 kVA 120 kVA 160 kVA 200 kVA

Primary Power line: Max. current [A] Conductor cross section [mm 2] 3) Screw size

98 130 162 195 260 327 35 50 70 95 120 2x70 M8x25 M8x25 M10x30 M10x30 M10x30 M10x30

Bypass line power/Load: Nominal current [A]1) 2) Conductor cross section [mm 2] 3) Screw size

87 116 145 174 232 290 35 50 70 95 120 2x70 M8x25 M8x25 M10x30 M10x30 M10x30 M10x30

Battery, external +, - : Max. current (at 1.8V/cell - 240 cells) [A] Conductor cross section [mm 2] Screw size

3)

131 175 218 262 350 437 50 70 95 120 2x95 2x120 M10x25 M10x25 M12x30 M12x30 M10x30 M10x30

Neutral (N) from line power/ to load N, N2: Coefficient for oversizing the Neutral line conductor when non-linear load is supplied 3) Screw size

1.7 M8x25

1.7 M10x30

Ground: Conductor cross section [mm 2] 3) Screw size

50 M8x25

Type of connector 1) 2) 3)

95 M10x30

120 M10x30

busbars

For a nominal voltage of 380V multiply the current value by 1.05; for 415V, multipily by 0.96 Overload current specified in chap. 10.?on page?113 To select the cross section refer to the actual installation data and national and local codes

The following table lists the tightening torque for the hex-head terminal connection screws supplied with the UPS. Table 2: Tigthening torque 60-200 kVA

Screw size

Nm (+/-10%)

M8

20

M10

39

M12

68


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Installation

Chloride 80-NET

Table 3: 300-500KVA UPS devices

300 kVA

400 kVA

500 kVA

486 2x120 M12x35

644 2x180 M12x35

805 2x240 M12x40

435 2x120 (3x70) M12x35

580 2x180 (3x120) M12x35

725 4x120 (2x240) M12x40

712.8 2x240 M12x35

947.9 3x240 M12x35

1184.8 3x240 M12x40

Primary Line power : Max. current [A] Conductor cross section [mm 2] 3) Screw size

Bypass line power/Load: Nominal current [A]1) 2) Conductor cross section [mm 2] 3) Screw size

Battery, external +, - : Max. current (at 1.8V/cell - 240 cells) [A] Conductor cross section [mm 2] Screw size

3)

Neutral (N) from line power/ to load N, N2: Coefficient for oversizing the Neutral line conductor when non-linear load is supplied

1.5 M12x35

3)

Screw size

Ground: 95 M12x35

Conductor cross section [mm 2] 3) Screw size

Type of connector 1) 2) 3)

120 M12x40 busbars

For a nominal voltage of 380V multiply the current value by 1.05; for 415V, multipily by 0.96 Overload current specified in chap. 10.?on page?113 To select the cross section refer to the actual installation data and national and local codes

The following table lists the tightening torque for the hex-head terminal connection screws supplied with the UPS. Table 4: Tigthening torque 300-500KVA

30

Screw size

Nm (+/-10%)

M12

68


Chloride 80-NET

Installation

3.5. Backfeed protection To prevent electric shock hazards caused by backfeed through the the Static Bypass Switch, an external disconnector must be installed in conformance with Product Standard IEC/EN 62040-1. The UPS generates a logic command at XT2 (seeFig. 29, Fig. 30, Fig. 31, Fig. 32 and Fig. 33) to ensure that the disconnector operates correctly. N.B.

In case of single-line feeder, the disconnector must be installed ahead of the UPS primary and bypass inputs. When this disconnector is activated, the UPS switches to Battery Mode. N.B.

The PE and N terminals must be connected in accordance with the requirements of the local line power distribution system (TN-C, TN-S, TN-C-S, TT etc.). For instance, in TN-C installations the PEN conductor from the supply transformer must be connected to the UPS PE and N terminals. See para. 3.6 on page 32 and Fig. 43 on page 103. Line Power Supply

Bypass Line Power Supply

Figure 20 - External protection devices


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Chloride 80-NET

3.6. External electrical connections To access the external electrical connections, open the front door of the UPS and remove the secondary access panel (see Fig. 16, Fig. 17, Fig. 18 and Fig. 19). Connect the ground cable (PE) first at .

Notice For a TN-C distribution system, connect an insulated jumper between UPS ground and the UPS Neutral connector. Refer to local Standards and regulations for the correct jumper cross section. Connect line power cable PEN to the UPS Neutral connector (N).

Notice Ensure that the line power and load conductors are connected to the UPS as a clockwise (right hand) 3 phase system.

Make sure the UPS is isolated before removing panels.

3.7. Power connections The power connections (see Fig. 21-Fig. 27) on the front of the UPS are: • U, V, W - LINE POWER INPUT • U1, V1, W1 - LINE POWER BYPASS (only at the standard UPS type) • N - NEUTRAL BAR (PEN/N) (COMMON TEST POINT FOR PRIMARY INPUT NEUTRAL, BYPASS INPUT NEUTRAL AND OUTPUT NEUTRAL) • U2, V2, W2 - UPS OUTPUT TO LOAD • D-, C+ - BATTERY TERMINALS • GROUND CONNECTION (PE)

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Chloride 80-NET

Installation

The distance between the power connection holes is 36 mm, unless otherwise specified. Figure 21 - Chloride 80-NET 60/80 kVA - Customer power connections (front view)

The distance between the power connection holes is 50 mm, unless otherwise specified. Figure 22 - Chloride 80-NET 100/120 kVA - Customer power connections (front view)


33

Installation

Chloride 80-NET

Figure 23 - Chloride 80-NET 160/200 kVA - Customer power connections (front view)

34


Chloride 80-NET

Installation

Figure 24 - Chloride 80-NET 160/200 kVA - Customer power connections (side view)


35

Installation

Chloride 80-NET

Figure 25 - Chloride 80-NET 300 kVA - Customer power connections (front view)

36


Chloride 80-NET

Installation

Figure 26 - Chloride 80-NET 400/500 kVA - Customer power connections (front view)


37

Installation

Chloride 80-NET

Figure 27 - Chloride 80-NET 300/400/500 kVA - Customer power connections (side view)

38


Chloride 80-NET

Installation

3.8. Connecting the batteries The UPS is equipped with a separating device for the battery DC power connection.

Before connecting the batteries, please read the notice and warning label on the UPS or battery compartment. Notice Full safety instructions on the use and maintenance of UPS batteries are provided in the appropriate battery manufacturers' manuals. The battery safety information contained in this section consists of key considerations which must be taken into account when designing the installation and may affect its outcome, depending on local conditions.

Warning Special care should be taken when working with the batteries associated with the Chloride 80-NET. When all batteries are connected together the overall voltage exceeds 500V. It is very important to make sure that the batteries are separately installed in a specially designed, lockable, dedicated battery cabinet or battery room. Battery cabinet specifications can be found in para 9.5. on page 105 of this manual.

Warning In the event of malfunction, the battery shelves and/or cabinet or battery holders may become live!

Notice The requirements of EC directives are met when battery compartments with original accessories are used. If other batteries are used, make sure that the applicable EC directives are met and that conformance is declared. The UPS must still be parameterized with the service software and equipped with an allpole disconnecting device and fuses, as per Table 1 on page 29 and Table 3 on page 30. When dimensioning your battery cables, note the connection tolerances at terminals +/-.

Warning ENSURE CORRECT POLARITY!


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Notice The most common battery type used in UPS installations is the valve regulated battery. Valve regulated cells are not sealed. The amount of gas given off is less than for flooded cells, but when planning the battery installation, allowance must be made for adequate ventilation and heat dissipation. Valve-regulated cells are not completely maintenance-free. They must be kept clean and their connections checked periodically to ensure they are tight and that there is no evidence of corrosion. It is inevitable that batteries will lose some charge during transportation and storage. Before attempting a capacity test, make sure the batteries are fully charged, as this may take several hours. Cell performance typically improves after a few discharge/recharge cycles.

Notice The battery charger can be configured for different types of batteries and different numbers of cells. In the technical data table (chap. 10. on page 113) lists the type of batteries that can be used and the number of the cells for which the battery charger is configured. The maximum charging current is selectable and depends on the rating of the UPS and its operating conditions (chap. 10. on page 113). Several charging methods (depending on the type of battery) are available and can be configured by authorized personal only.

40


Chloride 80-NET

Installation

3.9. Connections between battery compartments and UPS The cables for connecting the UPS to the battery cabinets are not supplied. They can be provided by the manufacturer upon special request. A battery area temperature sensor is supplied as standard equipment and includes a connecting cable with length of 7 meters. • The battery area temperature sensor should be installed adjacent to the UPS (seeFig. 21-Fig. 27 for the position of the input battery connections inside the UPS). • Make the ground connections (PE). • Connect the batteries with cables, as suggested in Table 1 on page 29 and Table 3 on page 30 to terminals + (positive pole) and - (negative pole), and in accordance with the connection diagram. • Connect the battery area temperature sensor to connector XT1 in the connectivity panel (Fig. 29, Fig. 30, Fig. 31, Fig. 32, Fig. 33). • The wires that connect the temperature probe must be shielded and routed in dedicated conduits that are separate from the power cables. • Connect the two wires (if installed) that monitor the status of the external battery disconnector to XT1/2 in the connectivity panel (Fig. 29, Fig. 30, Fig. 31, Fig. 32, Fig. 33). These wires must be routed in a dedicated conduit that is separate from the power cables. To improve noise immunity, use twisted pairs or shielded wires.

Warning Before the system starts, ensure that UPS battery connection polarity is correct. Wrong connections can damage the system and endanger operator safety.


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Chloride 80-NET

Figure 28 - External Battery Connections

42


Chloride 80-NET

Installation

3.10. Handling the batteries Warning Batteries are a potential source of danger due to their electrical charge and chemical composition. Therefore, observe the handling instructions provided by the battery manufacturer. These usually can be found in the material which is included in the shipment.

3.10.1. Recharging batteries Notice When recharging, follow the instructions printed on the packaging

3.10.2. Replacing batteries Notice Before replacing batteries, make sure the new batteries are fully charged.

3.10.3. Connecting external batteries Warning If a battery has been disconnected and must be reconnected, the battery isolator may be reconnected only after you have made certain that voltage with the correct polarity is present in the intermediate circuit (see Connecting the Batteries).


43

Installation

44

Chloride 80-NET


Chloride 80-NET

CONNECTIVITY PANEL

4. CONNECTIVITY PANEL Chloride 80-NET is equipped with the following interfaces: • XS3) Slot for Connectivity Products (X3 will be switched to XS3 to parameterize Connectivity Products); • XS6) Slot for LIFE.net modem; • X3) Serial Interface for Service; • X6) Serial Interface for external LIFE.net; • XT1/2) 4-pole screw connector. Pin 1 and 2 to monitor the external battery disconnector; • X9) RJ-45 Ethernet Interface for Service and Placement into service only; • XT3/8) 4-pole screw connector for RPO Input and Output; • XT4) not used; • TB1) 2x16-pole screw connector for input and output contacts; • X19A/B) 2x15-pole connectors for parallel UPS connection; • X20) RJ-45 Interface for synchronization with external signal; • XT1) 2-pole Battery Area Temperature sensor (input); • XT2) 2-pole screw connector for Backfeed output contact;.

XS3

X19/A

RS232-1 X3

XS6

XT1/2

X9

XT4

RS232-2 X6

XT1

X20

XT2

XT3/8

X19/B

TB1

Figure 29 - Chloride 80-NET 60/80 kVA - Connectivity panel

XS3

RS232-2 X6

XS6

RS232-1 X3

X19/A X9

XT1/2 XT3/8

XT2

X20

XT4 TB1

XT1

X19/B


XS3

XS6

RS232-2 X6 RS232-1 X3

XT1/2

X19/A X9

X20

XT4 XT3/8

TB1

X19/B

XT1 XT2



45

CONNECTIVITY PANEL

Chloride 80-NET

XS6

XS3

X19/A

RS232-2 X6

RS232-1 X3

X9

XT1/2

X20

XT4

XT1 XT2

XT3/8

TB1

X19/B


XS3 XT1 XS6

RS232-2 X6

RS232-1 X3

TB1

X9

XT1/2

X19/A X20

XT4

XT2

X19/B

XT3/8

Figure 33 - Chloride 80-NET 500 kVA - Connectivity panel

CONNECTOR/TERMINAL IDENTIFICATION X6) SUB-D 9-pin male

X3) SUB-D 9-pin female

X19A) SUB-D 15-pin female

X19B) SUB-D 15-pin male

XT1/2 and XT3/8) screw connector, 4-poles

XT1, XT2) screw connector, 2-poles

TB1) screw connector, 2x16-poles upper row lower row

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Chloride 80-NET

CONNECTIVITY PANEL

4.1. Slot for Connectivity Products - XS3 This slot is the recommended interface for the SNMP Adapter ManageUPS NET. This Adapter provides an independent external network interface for communication with connectivity products. When a SNMP Adapter is inserted into XS3, the interface X3 is connected to the Slot XS3 to allow parameterization of the SNMP Adapter if necessary. The normal performance of X3 for service and placement into service may be reduced by this. The Slot is SELV - isolated from UPS primary circuits.

4.2. Slot for LIFE.net Products - XS6 This slot is the reserved interface for LIFE.net modem card. This card provides an independent external modem interface for communication with LIFE.net service station. Ask your local Chloride dealer for more details on LIFE.net and its benefits for your UPS system. When a LIFE.net modem card is inserted into XS6, interface X6 is connected to Slot XS6 to allow parameterisation and diagnosis of the LIFE.net modem card. Normal performance of X6 is no longer possible. The Slot is SELV - isolated from UPS primary circuits.

4.3. Serial Interface for Service (serial input/output) - X3 The service Interface is a SUB-D 9pin female connector for RS232 serial communication. Its purpose is for service and placement into service only. The Interface is SELV - isolated from UPS primary circuits.

4.4. Serial Interface for Connectivity Products (serial input/output) - X6 The service Interface is a SUB-D 9pin male connector for RS232 serial communication. It is used for communications with external LIFE.net modem (e.g. GSM modem) or other special Chloride applications. The Interface is SELV - isolated from UPS primary circuits.

4.5. Connector for external battery disconnector - XT1/2 This 4-pole screw connector can be used to connect an external battery breaker status switch. Its purpose is the surveillance of an external battery cabinet. If the external battery breaker is not equipped with a device for indicating its status, PIN1 and PIN2 must be connected together.

PIN

Signal

PIN 1/2 (right) Battery Switch Input Contact PIN 3/4 not used

Explanation Closed when battery is connected not used

The maximum cable diameter is 0.75 mm2. The Interface is SELV - isolated from UPS primary circuits.

Warning The external battery breaker status switch must be voltage-free and isolated from all sources and GND.


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Chloride 80-NET

4.6. Ethernet RJ-45 Interface for Service and Placement into service - X9 This interface is a 10/100 MBit autonegotiation full/half duplex Ethernet Interface for LAN communication with Chloride service software. This allows the setup and implementation of UPS parameters such as Battery detail and performance of the UPS. The Interface is SELV - isolated from UPS primary circuits.

4.7. Connector for RPO (input and output) - XT3/8 This 4-pole screw connector allows: • Switching off the UPS from a remote source (e.g. push-button) • Providing feedback to an external supervision system regarding the status of the UPS (RPO active) To perform a remote emergency power off, it is necessary to connect an emergency stop button to the UPS via a shielded cable not exceeding 20m in length. The switch must be "CLOSED" under normal operating conditions and be equipped with a mechanism that maintains it in the “OPEN” position after it has been pressed. If this button is not installed, a jumper lead must be connected between pins 1 and 2. For an indication of RPO status, connect pin 3 and pin 4 to an external supervision system. To ensure compliance of the wiring installation with European Harmonized Document HD384-4-46 S1, an Emergency Switching Device (E.S.D.) must be installed after the UPS. As soon as the cause of the emergency which triggered the switch is removed, switch off all UPS switches (input, output, battery disconnector, and all external battery switches) and repeat the start-up procedure as described in para 5.7.1. on page 60.

PIN PIN 1/2 (right) PIN 3/4

Signal

Explanation

RPO INPUT CONTACT RPO Status CONTACT

RPO active when open Open when RPO is active

The maximum cable diameter is 0.75 mm2.

Warning The external Push-Button must be voltage free and isolated from all sources and GND. The external RPO supervisor Input must not exceed 24 V and 20mA. The Interface is SELV - isolated from UPS primary circuits.

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Chloride 80-NET

CONNECTIVITY PANEL

4.8. Customizable output/input contact - TB1 This 2x16-pole screw connector allows the connection of 6 individual configurable Output contacts. Each contact is rated for 24 VDC 1A. The max potential difference between the pins must not exceed 24 VDC. Output Contacts (lower row)

PIN

Status

Preset Value

PIN1 (left)

Normally closed

PIN2

Normally open

PIN3

Normally closed

PIN4

Normally open

PIN5

Normally closed

PIN6

Normally open

PIN7

Normally closed

PIN8

Normally open

AC Fail

PIN9

Common to PIN1-PIN8

-

PIN10

Not available

-

PIN11

Normally closed

PIN12

Normally open

Selectable

PIN13

Common to PIN11-PIN12

-

PIN14

Normally closed

PIN15

Normally open

Selectable

PIN16

Common to PIN14-PIN15

-

Alarm summary Bypass Active Low Battery

The maximum cable diameter is 0.75 mm2. These contacts can be customized (by qualified technicians only) to perform various functions. The Interface is SELV - isolated from UPS primary circuits.

Warning The maximum ratings of the Output contacts must not exceed 24 V and 1A.


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Chloride 80-NET

Input Contacts (upper row)

PIN

Status

Preset Value

PIN1 (left)

Input 1 (24 VDC OUT)

PIN2

Input 1 (24 VDC signal)

PIN3


PIN4


PIN5


PIN6


PIN7


PIN8


PIN9 - 16

Not available

Selectable Selectable Selectable Selectable -

The maximum cable diameter is 0.75 mm2 and the signal must be interference suppressed. All Input contacts can be programmed using Service software. The Interface is SELV - isolated from UPS primary circuits.

Warning To drive the inputs, use no-voltage contacts. Do not use voltages supplied by external power supply. The Interface is SELV-isolated from UPS primary circuits.

Warning This interface and its function are for use by authorized Chloride service technicians, only. Do not remove any connected cable or connect any cable to this interface.

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Chloride 80-NET

CONNECTIVITY PANEL

4.9. SUB-D connector for parallel UPS connection - X19A, X19B This interface is used for paralleling 2 or more UPS with each other. It enables data exchange between UPS electronics so that the UPS can provide a common output. The Interface is SELV-isolated from UPS primary circuits.

Warning This interface and its function are for authorized Chloride service technicians, only. Do not remove any connected cable from this interface or connect any cable to it.

4.10. RJ-45 Ethernet interface for synchronization with external signal - X20 This Interface is used to communicate with an external synchronization device, such as MBSM. It can be used to synchronize the outputs of multiple UPS devices, even when they do not supply a common output. This enables an external static switching device (e.g. CROSS) to commutate between UPS outputs in the event of a malfunction, without creating synchronization problems.

Warning This interface and its function are for authorized Chloride service technicians, only. Do not remove any connected cable from this interface or connect any cable to it. The Interface is SELV-isolated from UPS primary circuits.

4.11. Battery Area Temperature sensor (input) - XT1 Pin 1-2

Signal TEMPERATURE SENSOR

Explanation Temperature sensor

Input for the battery area temperature sensor. The interface is a 2-pole screw terminal (Phoenix 1.5/2 STF) that accepts wires up to 0.75 mm2.


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4.12. Connector for backfeed status (output) - XT2 This 2-pole screw connector is used to activate an external magnetic contactor (MC) if the UPS detects a backfeed current through the Bypass in double conversion mode. This can be caused by a short circuit in the bypass thyristor branch of the UPS. The external magnetic contactor must be provided by the customer, seepara 3.5. on page 31.

PIN

Signal

Explanation

PIN 1

Backfeed switch n.c.

Open when backfeed is detected

PIN 2

Backfeed switch common

Common contact

The maximum cable diameter is 0.75 mm2. The Interface is SELV - isolated from UPS primary circuits.

Warning The output of the external backfeed circuit connected to XT2 must not exceed: • 24 VDC, 1A • 160 VAC, 3A

Warning XT2 are voltage free contacts fully isolated from UPS primary circuits. If a voltage higher than 40 V is applied to control an external disconnection device, XT2 can no longer be considered safe.

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Chloride 80-NET

Normal and safe operation

5. NORMAL AND SAFE OPERATION 5.1. Function The uninterruptible power supply (UPS) is connected between line power and electrical load. It protects the load from line power interruptions and power failures.

Warning To avoid overheating inside the UPS, do not operate the unit for extended periods with the rectifier running, the Inverter switched off and the Bypass switch open.

5.1.1. On-line Principle In on-line operation, the alternating voltage of the line power is converted into direct voltage. This DC voltage is used simultaneously to charge the battery and supply the inverter. The inverter converts the direct voltage into interference-free alternating voltage at a fixed frequency and amplitude, which supplies the connected loads. This protects the load from line power disturbances and provides a secure supply for electrical loads (PCs, network servers, multi-console systems). In case of a line power failure, the batteries provide uninterrupted power to the loads for a given period, depending on battery capacity and connected load.

Figure 34 - UPS in on-line operation

5.1.2. Battery management The battery is charged and discharged, as well as monitored, using a dedicated microprocessor control. This ensures maximum battery life. For details, see para 5.2. on page 54.

5.1.3. Bypass-line principal and overload management In the event of an overload (e.g. > 150% of nominal load), the load is supplied by the inverter for a limited time (see chap. 10. on page 113, inverter output section) after which, if the Bypass line is available, the load will be transferred to Bypass; otherwise, the supply to the load will be interrupted. A corresponding fault message is displayed on the LCD. To restore the initial conditions, the output load must first be reduced, and then a manual reset must be carried out to clear the fault message from the LCD. Contact customer service for more information. In the event of an inverter fault, the supply for the load is transferred immediately to the Bypass line. The LCD displays the corresponding fault message. Before User Manual 10H52179UM10 - Rev. 3 - 06/2011

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Chloride 80-NET

carrying out a manual reset to restore initial conditions, it is necessary to remove the root cause of the fault. It is strongly recommended you contact customer support for more information.

5.1.4. Communication The UPS offers several interfaces for communication with computers. Further information is included in chap. 4. on page 45.

5.2. Special features 5.2.1. Safe and reliable operation • Real on-line functioning, i.e. complete de-coupling of the load from all abnormalities in line power • Important features of the UPS, such as vector control and high flexibility, are supported by the DSP board). • Static Bypass Switch increases the reliability of electrical supply

5.2.2. Easy installation and operation • Parameterisation using bundled PC software • No Operator presence required during normal operation • Simple LCD provides clear indication of status, load and battery quality. behind the display and the way it operates is easy to understand. • Event memory for fault analysis • Fault display and audible signal

The concept

5.2.3. Battery management • Automatic battery management ensures maximum battery life • Automatic battery circuit test • Temperature-dependent charging

5.2.4. Environment, EMC • • • •

EMC limits values to comply with European regulations and standards Energy savings due to high efficiency Low noise level Special EMC filter for higher demands (optional)

5.2.5. Modern technology • Interfaces with software for all operating systems • IGBT power transistors • Highly integrated digital electronics (ASICs) • Especially well suited for computer loads The UPS can also be used as a frequency converter for 50/60 Hz or vice versa.

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Chloride 80-NET


5.3. Block diagram (see Fig. 35). KEY TO SWITCHES: • QS1 = INPUT LINE POWER SWITCH • QS2 = BYPASS LINE POWER SWITCH • QS3 = MAINTENANCE BYPASS SWITCH • QS4 = OUTPUT SWITCH • QS9 = BATTERY SWITCH • QS14 = NEUTRAL ISOLATOR (Normally closed - for maintenance purposes only)

5.3.1. Components The UPS consists of the following components: • Rectifier - Provides regulated DC voltage to inverter and booster/charger. • Inverter - Provides controlled AC output voltage to the critical load • Battery converter - Charges the battery when line power is present. Supplies the inverter from the battery when line power is not present. • Static Bypass Switch • Maintenance Bypass - Disconnects the Power Module during servicing, without interrupting the supply to the load Maintenance Bypass Static Switch

Rectifier

Inverter

Battery converter

Figure 35 - Chloride 80-NET block diagram


55


Chloride 80-NET

5.4. Maintenance Bypass Chloride 80-NET is equipped with a Maintenance Bypass Switch (QS3) that allows the user to perform maintenance on the UPS without interrupting the supply to the load. Transfer to and from Maintenance must be done in accordance with the procedures 3 and 4 described in para 5.7. on page 60. • QS1 = OPEN • QS2 = OPEN • QS3 = CLOSED • QS4 = OPEN • QS9 = OPEN (see Fig. 16, Fig. 17, Fig. 18 and Fig. 19)

Warning During parallel operation, switching of the load on the built-in service bypass must be performed by an external device (see chap. 8. on page 99).

5.5. Operating modes The UPS has four different operating modes. These are described below.

5.5.1. On-line operation Normal UPS operating mode. The connected loads are supplied from line power via the Inverter. The batteries are charged as necessary. The inverter reliably filters line power disturbances and provides a stable, interference-free supply to the load. On 60-200 kVA rated versions, “OK” lights up when the UPS is operating in the on-line mode. On 300-500 kVA rated versions, the Normal state is displayed. In this operating mode, the UPS switches to battery operation if a line power failure occurs. If an overload or short circuit occurs on the UPS output, or if there is a fault in the inverter, the UPS switches to Bypass operation.

Figure 36 - Power flow in on-line operation

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Chloride 80-NET


5.5.2. Battery operation In this operating mode, the connected load is supplied from the batteries via the inverter. In the event of power failure, battery operation is automatically activated and supplies the loads without interruption. If the power failure lasts longer than 30 s, the UPS signals a fault condition. On 60-200 kVA rated versions, when the UPS is operating in the battery mode, the “OK” LED (green) on the control panel lights up and the “ALARM” LED (yellow) flashes. On 300-500 kVA rated versions, the battery's operating condition is displayed. From this operating mode, the UPS automatically reverts to on-line operation within the backup time after the line power returns. If the duration of the power failure is longer than battery capacity under current load, the UPS provides the relative information via its interfaces. Computers can be automatically powered down with additional software (optional).

Figure 37 - Power flow during battery operation

5.5.3. Bypass operation In this operating mode, the connected loads are supplied from line power via the Static Bypass Switch. The Static Bypass Switch is used to provide power to the loads. If an overload or short-circuit on UPS output occurs, the Static Bypass Switch is automatically activated to provide uninterrupted power to the loads. On 60-200 kVA rated versions, the “ALARM” LED (yellow) on the control panel lights up. On 300-500 kVA rated versions, the Bypass operating condition is displayed. From this operating mode, the UPS automatically reverts to on-line operation after the fault is corrected. Bypass operation can also be specifically selected from the control panel using the push button.

Figure 38 - Power flow in Bypass operation User Manual 10H52179UM10 - Rev. 3 - 06/2011

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Chloride 80-NET

5.5.4. Digital interactive mode If priority has been set to the digital interactive mode, intelligent double conversion technology will enable Chloride 80-NET to continuously monitor the condition of the input supply (including its failure rate) to ensure maximum reliability for critical users. On the basis of the analysis performed, it decides whether to supply the load through the direct line or the conditioned line. This operational mode, which offers significant energy savings by increasing overall AC/AC efficiency of the UPS, is primarily intended for general purpose ICT applications. However, it does not provide the same output power quality as compared with UPS operation in the double conversion mode. Therefore it must be determined whether this mode is appropriate for special applications. Digital interactive mode is not available for parallel systems.

5.5.5. Maintenance Bypass In this operating mode, the connected loads are supplied directly from line power. The Display/Control Panel is disabled. Maintenance Bypass is used to supply the connected loads during maintenance work on the UPS.

Figure 39 - Power flow during service Bypass operation

5.6. Placement into service 5.6.1. Forming If the UPS devices have not been used for one year or more, the intermediate circuit capacitors must be reformed. If the UPS devices are placed into service within one year after delivery (check nameplate), this action is not necessary.

Contact customer service if the intermediate circuit capacitors must be reformed. Carry out placement into service as follows:

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Chloride 80-NET


5.6.2. Switch on the UPS • Check that the UPS is connected according to chap. 3. on page 21. For parallel operation please check chap. 8. on page 99. • Make sure the ventilation grilles are unobstructed • Make sure the ground connection is in place • Make sure that any external switches are in the OFF (0) position and that the UPS is completely de-energized • Make sure that any external batteries are disconnected

Warning Do not connect any devices that may overload the UPS or draw direct current from it.

Notice If these instructions are not observed correctly, problems may occur with the supply of power.

5.6.3. Connect the batteries Before the system starts, make sure that UPS battery connection polarity is correct. Wrong connections can damage the system and endanger operator safety.

Warning This operation must be carried out by authorized personnel. To prevent damage to the system, before closing QS9, use a suitable instrument to make sure that the polarity of the battery voltage measured on the external side of QS9 matches the polarity indicated in (seeFig. 21-Fig. 27).

Warning Close QS9 only after battery polarity has been carefully checked.

5.6.4. Switch to on-line operation • Set the UPS to On-line Operation (see para 5.7 on page 60).


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Chloride 80-NET

5.7. UPS switching procedures Procedures refer to para 5.3. on page 55.

5.7.1. Procedure 1: UPS TURN-ON PROCEDURE Starting with the UPS completely deenergized, this procedure explains how to switch on the UPS and set it to Normal Operating Mode.

Step 1 2 3 4

5

Action

Status

Switch QS1 to the ON position Switch QS2 to the ON position (wait for the Static Bypass Switch to switch on) Close external battery switches then switch QS9 to the ON position Switch QS4 to the ON position IMPORTANT: when QS4 is closed, the output of the UPS and all the loads connected to it will be energized. On the 60-200 kVA version, press the “Start Inverter” button on the monitor panel (for approx. 5 seconds). On the 300-500 kVA version, touch the “Start Inverter” icon on the LCD touch screen.

Rectifier start up Static Bypass Switch ON and fans ON

System in Bypass Mode - Output voltage present Normal Mode

5.7.2. Procedure 2: UPS TURN-OFF PROCEDURE Starting with the UPS in the Normal Mode, this procedure explains how to switch off the UPS. When this procedure is followed, the output voltage is completely turned off and any load connected to UPS output is shut down.

Step 1

2 3 4 5

60

Action

Status

On the 60-200 kVA version, press the “Stop Inverter” button on the monitor panel (for approx. 5 seconds). On the 300-500 kVA version, touch the “Stop Inverter” icon on the LCD touch screen. Switch QS9 to the OFF position Switch QS4 to the OFF position Switch QS2 to the OFF position Switch QS1 to the OFF position

System in Bypass Mode

Load not supplied


Chloride 80-NET


5.7.3. Procedure 3: TRANSFER FROM NORMAL MODE TO MAINTENANCE BYPASS MODE Starting with the UPS in the Normal Mode, this procedure explains how to transfer the load to Maintenance Bypass and shut down the UPS.

Step 1

Action On the 60-200 kVA version, press the “Stop Inverter” button on the monitor panel (for approx. 5 seconds). On the 300-500 kVA version, touch the “Stop Inverter” icon on the LCD touch screen. Switch QS9 to the OFF position Switch QS3 to the ON position Switch QS4 to the OFF position Switch QS1 and QS2 to the OFF position

2 3 4 5

Status System in Bypass Mode

Battery disconnector Service Mode Maintenance Bypass Mode - UPS completely deenergized

5.7.4. Procedure 4: TRANSFER FROM MAINTENANCE BYPASS MODE TO NORMAL MODE Starting with the UPS in the Maintenance Bypass mode, this procedure explains how transfer the load to Normal Mode and shut down the UPS.

Step 1 2 3 4

5 6

Action Switch QS1 to the ON position Switch QS2 to the ON position (wait for Static Bypass Switch to turn on) Close external battery switches then switch QS9 to the ON position Switch QS4 to the ON position

Switch QS3 to the OFF position On the 60-200 kVA version, press the “Start Inverter” button on the monitor panel (for approx. 5 seconds). On the 300-500 kVA version, touch the “Start Inverter” icon on the LCD touch screen.


Status Rectifier start up Static Bypass Switch ON and fans ON

System in Bypass Mode - Output voltage present Normal Mode

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5.8. Inverter STOP/START procedures 5.8.1. Single UPS - Start Inverter UPS in Bypass mode: To start the inverter and transfer the load to the inverter, press the “Start Inverter” button on the display (for 60-200 kVA versions) or touch the ‘Start Inverter’ icon on the LCD touch screen (for 300-500 kVA versions).

5.8.2. Single UPS - Stop Inverter UPS in normal mode: To stop the inverter and transfer the load to the Bypass line, press the “Stop Inverter” button on the display (for 60-200 kVA versions) or touch the ‘Stop Inverter’ icon on the LCD touch screen (for 300-500 kVA versions) .

5.8.3. Parallel UPS system - Start Inverter System in Bypass mode: To start all the inverters and transfer the load to the inverters, press the “Start Inverter” button on the display (for 60-200 kVA versions) or touch the ‘Start Inverter’ icon on the LCD touch screen (for 300-500 kVA versions) on each machine. The inverters will start when all Start Inverter commands have been given.

5.8.4. Parallel UPS system - Stop Inverter System in normal mode: To shut down all the inverters and transfer the load to the Bypass line, press the “Stop Inverter” button on the display (for 60-200 kVA versions) or touch the ‘Stop Inverter’ icon on the LCD touch screen (for 300-500 kVA versions) on each machine. The inverters will shut down when all Stop Inverter commands have been given.

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OPERATOR INTERFACE PANEL

6. OPERATOR INTERFACE PANEL 6.1. Chloride 80-NET 60-200 kVA

DISPLAY

2 1

4 3 6

5 9 7 8

10

Figure 40 - Chloride 80-NET 60-200 kVA - operator interface panel LEGEND 1 Left button 3 Down button 5 Start Inverter button 7 System Normal LED 9 Alarm LED


2 4 6 8 10

Up button Right button Stop Inverter button Warning LED Reset button

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Chloride 80-NET

6.1.1. Description of Control Panel Functions ‚Ä¢ Start Inverter Press the “Start Inverter”

button for 5 seconds.

‚Ä¢Stop Inverter Press the “Stop Inverter” button for 5 seconds. The UPS can be manually switched between Bypass and on-line operation using the keys “Start Inverter” (I) and “Stop Inverter” (O).

‚Ä¢ Silencing the Buzzer To silence the Buzzer, press the Reset button momentarily

‚Ä¢Reset button To restore normal UPS operation after a fault condition, correct the situation that caused the fault and then press the Reset button for at least one second. If a fault occurs, pressing the button mutes the audible alarm. After the fault has been corrected, pressing the button a second time resets the fault message and restores UPS operation.

‚Ä¢General Status LED Three LED indicators provide a quick, general understanding of the status of the UPS, as described below: OK LED (green)

Normal Operation When this light is on steadily (not flashing), the system is running normally and no warnings or alarms are present. During line power failures (and with all other conditions being nominal), this LED will flash.

Warning LED (yellow) Warning Condition(s) present This indication is activated by abnormal conditions which could affect normal UPS operation. These conditions do not originate with the UPS, but may be caused either by the surrounding environment or by the electrical installation (line power side and load side). A description of the active warning(s) can be viewed by browsing the relevant LCD display menus. Alarm LED (red)

Alarm Condition When this light is on, immediate attention should be given to the severity of the alarm, and service should be called promptly. A description of the active alarm(s) can be viewed by browsing the relevant LCD display menus.

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6.1.2. Display The Display provides the user with a range of information and functions that can be accessed using control panel navigation keys 1 to 4 (see Fig. 40 on page 63). UPS modifications and settings must be made by qualified technicians, only. Settings should be tested only if the loads connected to the UPS are non-critical.$ The Main Page displays a block diagram of the UPS and uses standard technical symbols to indicate current operating status (e.g. on-line operation, battery operation, Bypass operation, etc.), load level, and remaining backup time. To access the Main Menu page from the Main (default) page, press the Right soft key (key 4 - see Fig. 40 on page 63). From this menu, you can scroll through the various sub-menus using the Up and Down soft keys (2 and 3). Press the Right soft key to select any menu from the list, and the Left soft key (1) to return to the Main Menu page. The table on the following page provides a summary of the sub-menus. When the UPS is not in the normal operating mode, you can access the "Warning and Alarm" summary page directly from the Main (default) page. Warnings and alarms are identified by text strings and codes (see Table 6 on page 72 and Table 7 on page 75). During battery powered operation, the display switches between warning code and estimated backup time (minutes).


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Table 5: Display menu summary

Menu

Sub-menus

Information/Functions

Actual values

• • • • •

Line power Input Bypass Input DC Link UPS Output Battery

Provides information about the input, Bypass and output voltages and frequencies; line power failures; output current and power; DC stage parameters; inverter operation; and battery condition.

Status

• • • • • • •

Rectifier Boost Battery Battery Charger Inverter Bypass Load

Provides status information about the main UPS blocks.

Battery test

• Test Status • Perform a Test

Provides information about battery status and enables you to perform a battery test. You can select the length of the battery test from the list that appears.

LIFE

• • • • • •

Provides status information about LIFE, and allows you to reset a delayed call; perform a manual call; and select service mode.

Next call date Next call time Delayed call after Connection status Call Type Service Mode

Language

Allows you to select the display language from: English; German; French; Italian; Spanish; Portuguese; Chinese; Turkish.

Guide procedure

• • • •

Manual Bypass Return from Bypass Start up Shut down

Procedures to guide the operator through specific functions.

About

• • • •

Manufacturer Type of UPS Website Firmware Code/Rev./Date

Provides miscellaneous information about the UPS, including the code, revision and release date for the various firmware versions.

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6.1.3. Sample guided procedure for switching the UPS from Normal Mode to Maintenance Bypass - Manual Bypass When the desired procedure is selected from the Guided Procedures menu (in this case the Single UPS Manual Bypass procedure), the following window appears in the display and shows the principle UPS components and their current status:

Manual Bypass

Stop Exit

Inverter

The various UPS switches are also shown. The Maintenance Bypass switch, QS3, is shown in the open (OFF) position in the above example. Flashing icons inform the operator that the corresponding switch must be opened or closed. In the event of a fault, a warning message is displayed (see para 6.1.4. on page 71 for full list of warning messages). Exit the procedure, correct the fault and reset before proceeding. Pressing the button identified by the “Exit” message at any time interrupts the procedure. In this example, the “Stop Inverter" message appears in the bottom right of the display, and the Stop symbol flashes over the Inverter, indicating that the user must shut down the Inverter by pressing the corresponding button on the panel. (See “Instruction messages” on page 71 for full list of instruction messages).


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PROCEDURE: 1 Press the Stop Inverter button for at least 5 seconds. 2 The messge “Wait load on Res.” is displayed, indicating that the system is waiting for the load to be transferred to the Bypass supply. Manual Bypass

Wait load on Res

Exit

3 The message “Close QS3” is displayed, and the symbol representing QS3 on the display begins to flash. QS3

Exit

Manual Bypass

Close QS3

Close QS3 (Maintenance Bypass switch)

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4 The message “Open QS4” is displayed, and the symbol representing QS4 on the display begins to flash. Manual Bypass

QS4

Open QS4

Exit

Open QS4 (Output switch). 5 The message “Open QS2” is displayed, and the symbol representing QS2 on the display begins to flash. Manual Bypass

QS2

Exit

Open QS2

Open QS2 (Bypass line power switch)


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6 The message “Open QS9” is displayed, and the symbol representing QS9 on the display begins to flash. Manual Bypass

QS9 Open QS9

Exit

Open QS9 (Battery switch) 7 The message “Open QS1” is displayed, and the symbol representing QS1 on the display begins to flash. Manual Bypass

QS1

Open QS1

Exit

Open QS1 (Input switch). 8 The message “End of procedure” is displayed. Manual Bypass

Exit

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End of procedure


Chloride 80-NET


Instruction messages Stop Inverter

Open QS1

Close QS1

Start Inverter

Open QS2

Close QS2

Press Exit

Open QS3

Close QS3

Reset Fault

Open QS4

Close QS4

Open QS9

Close QS9

6.1.4. Warning messages Procedure not OK VDC wait OK Waiting Bypass ON Wait for Load on Bypass Wait for Load on Inverter


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6.1.5. Warning and Fault indications The UPS recognizes and calls attention to a number of events occurring during operation. These events are divided into Warning and Fault indications. Whether the message is a warning or fault can be determined from the number which appears in the Warning/Fault Diagnosis page of the display, and the way the buzzer sounds.

Buzzer

The buzzer has two different patterns, which indicate the type of warning. • Pattern 1: long intervals - This event is less serious. It is not essential that the cause be corrected immediately, unless otherwise specified on the "Warning indicators" table. • Pattern 2: short intervals - This is a serious event. The cause should be rectified right away to avoid a fault condition. The buzzer is silenced automatically as soon as the cause of the event is corrected. It can also be silenced manually by pressing the TEST/RESET button.

Warning indicators

If a warning indication appears, the UPS will continue to operate. The yellow warning LED will light up on the control panel. A number will appear in the display to indicate the type of warning.

Displayed Warnings

The various possible warning indications are listed on the table below: Table 6: Warning Indications DSP STAGE ID W1.1 W1.2 W1.3 W1.5 W1.6 W1.7 W1.8 W1.9 W1.10 W1.11 W1.12 W1.13 W1.14 W1.15 W1.16 ID W1.1

72

MESSAGE Placement into service or test mode Maintenance Bypass switch closed Fan life exceeded Synchronization system fault DIC Power-up System shutdown (DIC generated) ID card missing Calibration started Input air high temperature Input air temp. out of range Neutral-Booster stab. over-temp. Neutral switch open SBS output switch open SBS Bypass switch closed Do not insert battery switch RECTIFIER STAGE MESSAGE Line power switch open


Chloride 80-NET


Table 6: Warning Indications W1.2 W1.3 W1.4 W1.5 W1.6 W1.7 ID W1.1 W1.2 W1.3 W1.4 W1.5 W1.6 W3.1 W3.2 W3.3 ID W1.1 W1.2 W1.3 W1.4 W1.5 W1.6 ID W1.1 W1.3 W1.5 W1.7 W1.8 W1.9 W1.10 ID W1.1

Primary line power failure Overload warning Primary line power wrong phase rotation DC voltage low Rectifier over-temperature Out of synchronization INVERTER STAGE MESSAGE Inv. overtemperature warning DC undervoltage Overload warning Inverter off warning Inv. off pending command Inv. on pending command Current limit kW protection Inv. off for shutdown command BYPASS STAGE MESSAGE Bypass switch open Bypass line power failure Overload warning Bypass wrong phase rotation Bypass disabled for DC voltage low Bypass over-temperature warning BATTERY STAGE MESSAGE Battery switch open Imminent end of autonomy time Battery end of discharge High battery temperature Battery temp. out of range Temp. probe not responding Battery autonomy test LOAD STAGE MESSAGE Output switch open


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Table 6: Warning Indications W1.2 W1.3 W1.4 W1.5 ID W1.1 W1.2 W1.3 W1.4 W1.5 W1.6 W1.7 W1.8 ID W1.1 W1.2

74

Output load not supplied Retransfer inhibited Load supplied by Bypass Load supp. by maintenance Bypass BATTERY CHARGER STAGE MESSAGE Charger communication lost Actual values differ from set ones Charger on cmd but input volt. low Chg. on and chg. out. short circ. Chg. off and chg. out. short circ. Charger detects no batt. connected Chg. forced on, volt. not raising Charger detects reversed polarity BOOST STAGE MESSAGE DC voltage low Booster-charger over-temperature


Chloride 80-NET


Fault indications

If a fault occurs, the affected UPS component is always switched off, and the UPS automatically switches to the best possible operating mode for supplying the loads; the red FAULT LED lights up on the control panel. A number appears on the Warning/Fault Diagnosis page of the display indicating the type of fault. Fault indicators are also indicated by a continuous tone from the buzzer. If a fault occurs, proceed as follows:

Acknowledge horn

First, acknowledge the horn by pressing the TEST/RESET button

Correct fault

Next, correct the fault by following the indications in para 6.1.6. on page 79. If the fault cannot be corrected: Call Customer Service: The customer service addresses are given on the last page of this manual.

Acknowledge correction of fault

After the fault has been corrected, the corrected condition must be acknowledged by pressing the TEST/RESET button again.

Displayed Faults The various possible fault indicators are listed in the table below: Table 7: Fault Indications DSP STAGE ID F1 F2 F3I1 F3I2 F3I3 F3I4 F3I6 F3I7 F3I8 F3I9 F3I10 F3I11 F3I12 F3I13 F4I6 F4I7 F4I8 F4I9 F4I10

MESSAGE EPO Incorrect power class config. Incorrect state in main SM Bypass illegal software state Rectifier illegal software state Inverter illegal software state Incorrect state in state-machine Generic software error Too many parameters for EEPROM Insuff. RAM space for EEPROM par. Parameter init. called runtime Parallel node ident. timeout Error during parallel node ident. Parallel node ident. not possible EPROM checksum fault I2C I/O expander init. failed I2C multiple error I/O expander I2C multiple error ID card Par.-cable-fitted signal missing


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Table 7: Fault Indications F5 F6I1 F6I2 F6I3 F6I4 ID F1 F2I1 F2I2 F2I3 F3I1 F3I2 F3I3 F4 F5I1 F5I2 F5I3 F6 F7 F8I1 F8I2 F8I3 F8I4 F8I5 F8I6 ID F1 F2I1 F2I2 F2I3 F2I4 F2I5 F2I6 F2I7 F2I8 76

Input air temp. sensor fault Neutral Boost filter over-temp. Neutral Boost over-temperature Neutral Boost desaturation Neutral Boost temp. sensor fault RECTIFIER STAGE MESSAGE EPO Pre-charge short circuit Pre-charge low VDC Pre-charge contactor feedback Rectifier over-temperature Rectifier filter over-temperature Rectifier temperature sensor fault Rectifier DC over-voltage Rectifier desaturation phase U Rectifier desaturation phase V Rectifier desaturation phase W Start-up synchronization error Stop due to overcurrent Rect. fuse Phase U Positive blown Rect. fuse Phase U Negative blown Rect. fuse Phase V Positive blown Rect. fuse Phase V Negative blown Rect. fuse Phase W Positive blown Rect. fuse Phase W Negative blown INVERTER STAGE MESSAGE EPO Overtemperature ph U Overtemperature ph W Overtemperature ph UW Overtemperature ph V Overtemperature ph UV Overtemperature ph WV Overtemperature ph UVW Inverter temperature sensor fault User Manual 10H52179UM10 - Rev. 3 - 06/2011

Chloride 80-NET


Table 7: Fault Indications F2I9 F3I1 F3I2 F3I3 F4 F5I1 F5I2 F5I3 F5I4 F5I5 F5I6 F5I7 F6I1 F6I2 F6I3 F7 ID F1 F2I1 F2I2 F3 F4I1 F4I2 F5 F6 F7 ID F1 F2 F3 F4 ID F1 F2

Inverter filter over-temperature Multiple inv. overcurr. cut off Inv. stopped due to overcurrent kW protection DC BUS over voltage Output over voltage Output under voltage Output freq. out of limits Output shor t circuit DC component phase U DC component phase V DC component phase W DC/AC desaturation ph. U DC/AC desaturation ph. V DC/AC desaturation ph. W Batter y thyristor fault BYPASS STAGE MESSAGE EPO Broken byp. or V_Byp measurement Bypass ready signal failure Backfeed protection active Bypass over-temperature Bypass temperature sensor fault Bypass overload timeout Bypass line power failed during DLS Parallel byp. failure during DLS BATTERY STAGE MESSAGE Batter y reverse polarit y Batter y over voltage Batter y test fault Batter y fuse blown BATTE BATTERY RY CHARGER STAGE STAGE MESSAGE Charger communic. not possible Charger over-current


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Table 7: Fault Indications F3I1 F3I2 F3I3 F4 F5 F6 F7 F8 ID F1 F2 F3I1 F3I2 F3I3 F4 F5 F6

78

Boost Charger over-temperature Boost Charger temp. sensor fault Boost Charger filter over-temp. Boost Charger desaturation Redundant check of batt. voltage DC BUS over voltage EPO Charger volts out of control BOOST STAGE MESSAGE EPO Booster overcurrent Boost Charger over-temperature Boost Charger temp. sensor fault Boost Charger filter over-temp. Boost Charger desaturation Redundant check of batt. voltage DC BUS over voltage


Chloride 80-NET


6.1.6. Troubleshooting Rectification of Errors

Despite the high reliability of this device, problems may occur. occur. If you are having a problem, please check the following points before contacting your customer service representative: Is there line power on the UPS input? Has the input fuse blown or have circuit breakers tripped? If you contact your customer service representative, please have the following information ready: • Device inform information ation = model, order order no., no., series series no. as shown shown on the identification identification plate plate • An exact descri descriptio ption n of the proble problem m (what (what loads loads are being being powered, powered, whethe whetherr the problem occurs regularly or sporadically, etc.) Problem

Possible cause

Action

No display No alarm (UPS switched off)

Main switch switched off

Switch on main switch

No line power

Have line power inspected by qualified electrician

Input fuse blown or input circuit breaker tripped

Replace with fuse of same type or reset circuit breaker. If the problem persists, contact your customer service representative.

Green “OK” LED does not light up, buzzer sounds at intervals

No line power

UPS operation

Green “OK” LED does not light up when line power is present, buzzer sounds at intervals



ALARM indicator lights up, buzzer sounds continuously

UPS error

Contact your customer ser vice representative

Overheating

Reduce ambient temperature

The fuse switch of the battery extension(s) is in "OPEN" position.

Move the fuse switch to the "ON" position.

Batteries are not completely charged

Charge batteries, and test backup time. If the problem persists, contact your customer service rep.

Batteries are defective

Contact customer ser vice

Chargi arging ng devi devicce is defectiv ctive e

Conta ontact ct custo stomer servic rvice e

Backup time less than that specified


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Chloride 80-NET

Problem

Possible cause

Action

No communication between UPS and PC

Wrong serial connection cable

Check whether the correct cable has been used (standard modem/null modem cables cannot be used)

Interface on the PC is being used by another process or is defective.

Check whether other software/service is accessing the interface on the PC; try selecting a different serial interface.

Interference on the data cable

Lay cable differently.

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6.2. Chloride 80-NET 300-500 kVA The Chloride 80-NET 300/400/500 kVA operator interface for controlling and testing the machine state includes an LCD touch screen. When you approach Chloride 80-NET 300/400/500 kVA, remember that the touch screen may be in Screensaver mode. Touch the screen to bring up the main page on the display. Several menu items can be accessed from the main display screen. These menu items are detailed in subsequent sections. 9 1

8

5

3

2 4 6

7

Figure 41 - Chloride 80-NET 300-500 kVA - operator interface panel

Descriptions 1. Bypass Input: voltage and frequency readings 2. Line power Input: voltage, current and frequency readings 3. Output: voltage, current and frequency readings 4. Battery: voltage and current readings 5. System Status: System Normal Indicator (Normal Operation): when the green status box appears, this means that the system is operating normally and that no warning or alarm has occurred. During line power failures (with all other conditions being nominal), this box is replaced by a yellow triangle. Warning Indicator (Warning Condition(s) present): this indication is activated by the presence of abnormal conditions which could affect the normal operation of the UPS. These conditions do not originate with the UPS, but may be caused either by the surrounding environment or by the electrical installation (line power side and load side). A description of the active warning(s) can be viewed by clicking on the yellow triangle or using the warning and fault button at the bottom of the page.


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Fault Indicator

Chloride 80-NET

(Alarm Condition): when the red circle with white cross appears,

immediate attention should be given to the severity of the alarm, and service should be called promptly. A description of the active alarm(s) can be viewed by clicking on the warning and fault button at the bottom of the page. Regardless of which indicator is active, all available diagnostic information on the unit can be displayed by touching this area.

6. Control Buttons: Start Inverter and Stop Inverter

: the touch screen display features two separate buttons for starting and shutting down the inverter. The start/stop control incorporates a safety feature for preventing accidental operation. In fact, when the start or stop functions for the inverter are selected, a pop-up window appears asking for confirmation of the action selected. This pop up feature is run at every command that results in a permanent change to UPS settings. Reset Fault : for resetting faults (this becomes red when there is a system fault) Buzzer Mute : for silencing the buzzer in the case of an alarm.

7. Menu Buttons: Warning/Fault: this page contains information regarding various abnormal conditions concerning the unit, as subdivided into the specific converters such as the Bypass, rectifier, inverter, booster charger and battery . In addition, there are also several "Info" statements that are catagorized by status. These provide further details about the condition of the unit. Diagnostic classification : • FAULT • WARNING • INFO Event Log: displays the date and time of all UPS events. Measures: this page contains the full set of measurements for each functional block (rectifier, Bypass, booster/charger, batteries, inverter and load). Battery: displays battery status/parameters such as temperature, cell voltage, capacity and run time, as well as commands that enable the user to configure and execute the battery test. LIFE: contains information about the status of Chloride LIFE.net connections, calls and call types and allow certain specific commands to be executed. This button is not active if the LIFE.net option is not available on UPS. Settings: this page allows users to customize the settings of the touch screen display and to select the desired language. Each of these sub pages is programmed to revert back to the main page after 30 seconds of inactivity. The text displayed by the touch screen is available in 15 languages: English, Italian, French, German, Spanish, Portuguese, Turkish, Polish, Swedish, Norwegian, Finnish, Czech, Russian, Arabic and Chinese - all selectable by the user.

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MENU BUTTON DESCRIPTIONS Warning/Fault menu This menu item displays a list of current Fault Warnings and Info (see figure below).

Event Log menu This menu item displays the list of Events that have occured recently while the UPS was in operation (see figure below).


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Measures menu This menu item displays the measurements for each functional block (see below figure)

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85


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Battery menu This menu manages the status of the battery (see below figure).

1

2

3

1. Battery Status: 1.1 Battery Status. Specify whether battery is charging or not 1.2 Charger Status. Specify Battery Charger status 1.3 Battery Test Status. Specify details of the last battery test executed 1.4 Automatic Battery Test Status. Specify details related to Automatic battery test 2. Battery Test: The following commands can be set using this page 2.1 Enable automatic battery test. Using this command, the Automatic Battery test is enabled using the existing parameter configuration. These parameters can be modified only by PPvis 2.2 Configure and manage Manual Battery test. Features: 2.2.1 Test duration and Min Voltage can be modified using the + and - button 2.2.2 Start battery using dedicated command button (Start Battery Test) 2.2.3 Test duration can be monitored on a dedicated progress bar (Battery test progress bar ) 2.2.4 While the test is running, it can be aborted with a dedicated Stop command button (Stop Battery Test) 2.2.5 Battery test status provides immediate information about test status 3. Battery measures: This section monitors variables applicable to the battery.


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LIFE menu This menu displays the status of Chloride LIFE.net communications and allows the User to issue certain commands (see figure below).

1

3

2

4

1. LIFE.net status • LIFE.net option (Present/Not present)

Shows whether the "LIFE.net" option is available on the UPS.

• LIFE.net

Shows whether the LIFE.net option has been started.

(Enabled/Disabled)

• Current UPS dd.mm.yy hh:mm:ss date/time

Displays the time used by the UPS to time-stamp the Life data

• ‘Set Sampling Set sampling/service mode Toggles LIFE.net operating modes Mode’ button between 'service' and 'sampling': service is used when UPS maintenance is in progress.

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2. UPS calls status • Next call

scheduled dd.mm.yy hh:mm:ss Displays the time of next regular UPS call

• Emergency calls

(Enabled/Disabled)

• Delayed call in

dd.mm.yy hh:mm:ss Displays the seconds countdown after which the UPS will repeat a previously unsuccessful Life communication.

• ‘Reset delayed Reset delayed call call’ button

Shows whether UPS emergency calls are enabled or have been inhibited by the Life Station for a particular reason.

When this button is pressed, the delayed call countdown is forced to zero, so that the UPS repeats the call immediately.

3. UPS connection status • Not connected

The UPS is not connected to the LIFE Station

• Wating for connection

The UPS has requested connection to the Life Station and is waiting for connection to be established

• Connected

The UPS is connected to the LIFE Station

• LIFE.net data sending In The UPS is transmitting its diagnostics history to the LIFE progress - stage 1 Station. • LIFE.net data sending In The UPS is exchanging other service data with the LIFE progress - stage 2 Station. • UPS online session in The UPS has entered the online session requested by the LIFE progress Station Administrator, so it can be monitored in real time. • Closing connection

The UPS is closing the connection.

• Call delayed

The UPS has scheduled a new call because the previous call failed.

4. Call Type • Routine call

The UPS is making its regular call.

• Emergency call

The UPS is making an Emergency call.

• Manual call

The UPS is making a Manual Call or an automatic extra call to reset an emergency condition which is no longer active.

• Buffer full call

The UPS is making a call to empty its diagnostics history buffer, which is full and cannot store any more data.

• ‘Manual button

call

request’ When this button is pressed, the UPS is forced manually to make an immediate call to the LIFE station.


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Settings menu This menu item displays the LCD settings and selected language (see below figure)

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8. Animated One Line Mimic: this area displays all the functional blocks in the UPS. Touch any icon to obtain detailed information about the corresponding functional block. The color of the block identifies its functional status: • normal conditions • warning conditions • fault conditions

ANIMATED ONE LINE MIMIC MENU DESCRIPTION By clicking on a block (Rectifier, Inverter, ...), the relative page providing detailed information will be displayed.

Rectifier Functional block This page displays detailed information about the current status of the Rectifier.


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Bypass Functional block This page displays detailed information about the current status of the Bypass.

Inverter Functional block This page displays detailed information about the current status of the Inverter.

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Booster Functional block This page displays detailed information about the current status of the Booster.

Battery Functional block This page displays detailed information about the current status of the Battery.


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Load Functional block This page displays detailed information about the current status of the Load.

9. About button: this button displays the Type and Size of the unit. When this area is touched, you will obtain Serial Number, FW details and IP and MAC addresses. This page displays detailed information about the UPS S/, size and model, FW revision and system time.

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6.2.1. Troubleshooting Rectification of Errors

Despite the high reliability of this device, problems may occur. If you are having a problem, please check the following points before contacting your customer service representative: Is there line power on the UPS input? Is the input fuse blown or have circuit breakers tripped? If you contact your customer service representative, please have the following information ready: • Device information = model, order no., series no. as per identification plate. • An exact description of the problem (what loads are being powered, whether the problem occurs regularly or sporadically, etc.) Problem

No display No alarm (UPS switched off)

ICON ON, line power not available and buzzer sounds at regular intervals ICON ON, but line power is available and buzzer sounds at regular intervals

ICON ON, continuous acoustic alarm

Possible cause

Action

Main switch switched off

Switch on main switch

No line power present

Have line power inspected by qualified electrician


Replace with fuse of same type or reset circuit breaker. If problem persists, contact your customer service representative.

No line power present

Normal mode. UPS from battery



UPS error

Contact your customer service representative

Overheating

Reduce ambient temperature


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Problem

Backup time less than that specified

Chloride 80-NET

Possible cause

Action

External cabinet BATTERY FUSE "OPEN".

Move the fuse switch to the "ON" position.

Batteries are not completely charged

Charge batteries, and test backup time. If problem persists, contact your customer service rep.

Batteries are defective

Contact customer service

Check battery charge status Charging device is defective on the LCD. Contact customer service.

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Maintenance

7. MAINTENANCE 7.1. Maintenance intervals Chloride recommends that regular maintenance checks be carried out on-site by an authorized customer service. The UPS informs the user when the normal service life of a fan has ended. A replacement fan is recommended.

7.2. Disposal of batteries When the useful life of the batteries has ended, they must be replaced by your Customer Service representative. Exhausted accumulator batteries are classified as “harmful toxic waste” that must be disposed of in the EU by a certified disposal specialist . Outside the EU, they must be disposed of in accordance with the applicable regulations for the given country. The Customer service centre is fully equipped to deal with such batteries in accordance with regulations and with full respect for the environment. The typical useful life of the battery is 3 to 5 years at 25° C ambient temperature. However, useful life also depends on the frequency and duration of line power failures.

7.3. Service addresses Onsite service is available worldwide. Service telephone and fax numbers can be found on the last page of this manual.

7.4. Decommisioning 7.4.1. Taking out of service N.B.

Switch to service Bypass • Switch the UPS to Maintenance Bypass operation (see para 5.7.3. on page 61) N.B. Disconnect the batteries • Open the battery isolator or battery switch if other external batteries are used. • Before continuing work, measure the voltage on the battery terminals and on the line power input, and wait until these have dropped to 0 V; or wait at least 5 min. Failure to do so may cause severe electrical shock and possibly death. The UPS is now in the maintenance Bypass operating mode. The only voltage present is at the line power and load terminals. Qualified personnel may now carry out maintenance work while taking the corresponding safety measures. N.B.

Disconnect line power If the loads no longer need power, you may open the external line power separation device for the UPS.


97

Maintenance

98

Chloride 80-NET


Chloride 80-NET

PARALLEL CONFIGURATION

8. PARALLEL CONFIGURATION Up to 8 Chloride 80-NET units can be connected in parallel to increase power capacity and thus to provide more secure power to the load (redundancy). The modules in parallel exchange information via a 15-wire shielded cable. The total load current is shared between the modules. For optimum performance of the parallel system and proper current sharing, especially in the Bypass mode, make sure that the series impedance of the modules in parallel is the same. The cross section and length of the power cables used to connect the inputs of each UPS module must be the same. The same applies to the output cables and the battery cables, if the modules are connected to the same DC source. Differences of 20% are allowed for power cable lengths of up to 20 m. For larger distances, cable lengths may not vary by more than 10%.

8.1. Placement into service Placement into service of multiple-block systems must be carried out by appropriately trained technicians.

8.2. System configurations Fig. 42 and Fig. 43 illustrate the schematic diagram of a multiple-block system with Service Bypass Switch (SBS) in various multiple-block systems - contact Chloride Technical Support for more information. The SBS shown in the diagrams may be installed in Chloride 80-NET parallel systems where standard, 400 V units are installed.

8.3. Communication between UPS blocks UPS units exchange information through the connector cable (15 pin connector). Fig. 44 displays the loop circuit, which is electronically monitored. The communication cables are shielded and must be run separately and away from the power cables. The total length of these cables should not exceed 19m.


99


Chloride 80-NET

8.4. Parallel switching procedures Procedures refer to para 5.3. on page 55.

8.4.1. Procedure 1: UPS TURN-ON PROCEDURE Starting with each UPS completely deenergized, this procedure explains how to switch on UPS units and set them to Normal Operation Mode. On each UPS, perform the following procedure:

Step

Action

Status

1

Switch QS1 to the ON position

2

Switch QS2 to the ON position (wait for Static Bypass Switch to switch on)

3

Close external battery switches, then set switch QS9 to the ON position Switch QS4 to the ON position System in IMPORTANT: when switch QS4 is closed, the output of the UPS and Bypass Mode all the loads connected to it will be energized. Output voltage present When the above steps have been completed for all the UPS units in the parallel system: On the 60-200 kVA version, press the “Start Inverter” button on the Normal Mode monitor panel of each UPS (for approx. 5 seconds) until all the (On Line) inverters are ON. On the 300-500 kVA version, touch the “Start Inverter” icon. At this point, the Inverters synchronize and take over the Load

4

5

Rectifier start up Static Bypass Switch ON and fans ON

8.4.2. Procedure 2: UPS TURN-OFF PROCEDURE Starting with each UPS in Normal Mode, this procedure explains how to switch off the UPS units. When this procedure is followed completely, the output voltage will be completely turned off and any load(s) connected to the UPS output will be shut down. On each UPS, perform the following procedure:

Step 1

2 3 4 5 100

Action

Status

On the 60-200 kVA version, press the “Stop Inverter” button on the System in monitor panel of each UPS (for approx. 5 seconds) until all the Bypass Mode inverters are OFF. On the 300-500 kVA version, touch the “Stop Inverter” icon. At this point, the Load is supplied by the Bypass Switch QS9 to the OFF position Switch QS4 to the OFF position Load not supplied Switch QS2 to the OFF position Switch QS1 to the OFF position User Manual 10H52179UM10 - Rev. 3 - 06/2011

Chloride 80-NET


8.4.3. Procedure 3: TRANSFER FROM NORMAL MODE TO MAINTENANCE BYPASS MODE Starting with each UPS in the Normal Mode, this procedure explains how transfer the load to Maintenance Bypass and shut down the UPS. On each UPS, perform the following procedure:

Step 1

2 3 4 5

Action

Status

On the 60-200 kVA version, press the “Stop Inverter” button on System in Bypass the monitor panel of each UPS (for approx. 5 seconds) until all Mode the inverters are OFF. On the 300-500 kVA version, touch the “Stop Inverter” icon. At this point, the Load is supplied by the Bypass Switch QS9 to the OFF position Battery disconnector Switch QS3 to the ON position Switch QS4 to the OFF position Service Mode Switch QS1 and QS2 to the OFF position Maintenance Bypass Mode - UPS completely deenergized

8.4.4. Procedure 4: TRANSFER FROM MAINTENANCE BYPASS MODE TO NORMAL MODE Starting with each UPS in Maintenance Bypass, this procedure explains how transfer the load to Normal Mode and shut down the UPS. On each UPS, perform the following procedure:

Step 1 2

3 4

5

6

Action

Status

Switch QS1 to the ON position Rectifier start up Switch QS2 to the ON position (wait for the Static Bypass Switch Static Bypass to switch on) Switch ON and fans ON Close external battery switches, then switch QS9 to the ON position Switch QS4 to the ON position System in Bypass Mode - Output voltage present Switch QS3 to the OFF position When the above steps have been completed for all the UPS in the parallel system: On the 60-200 kVA version, press the “Start Inverter” button on Normal Mode the monitor panel of each UPS (for approx. 5 seconds) until all (On Line) the inverters are ON. On the 300-500 kVA version, touch the “Start Inverter” icon. At this point, the Inverters synchronize and take over the Load


101


Chloride 80-NET

1) For fuse ratings, see the chapter with technical data 2) Values are determined by the dimensions of the Service Bypass 3) Switch, fused switch or circuit breaker

System Bypass

To Load STATIC SWITCH

STATIC SWITCH

Input power distribution panel

Output power distribution panel

Figure 42 - Schematic diagram of a multiple block system

102


Chloride 80-NET


1) For fuse ratings, see the chapter with technical data 2) Values are determined by the dimensions of the Service Bypass 3) Circuit breaker or fuse 4) External Service Bypass (Ext. SBS) - must be a switch, a fused switch or a circuit breaker LOAD DISTRIBUTION

STATIC SWITCH

STATIC SWITCH

Figure 43 - Schematic diagram of a multiple block system in a TN-C grounding system


103


Chloride 80-NET

1) 15-way Sub-D plug cable UPS 4 X19/A

1)

X19/B

1) UPS 3 X19/A

X19/B

1) UPS 2 X19/A X19/B

1) UPS 1 X19/A

X19/B

Figure 44 - Loop circuit for parallel UPS (15 pin connector)

104


Chloride 80-NET

Options

9. OPTIONS Some of the options listed in this section may modify the data on the standard technical data tables (see chap. 10. on page 113). 113). It may not be possible to use certain options simultaneously on the same UPS.

9.1. Remote alarm unit A remote alarm panel is available for displaying important individual UPS messages. The length of the connection cable must not exceed 300m.

9.2. External battery circuit breaker breaker This option consists of a fully-rated circuit breaker with an auxiliary contact which allows the UPS to monitor its status via a dedicated input contact. The circuit breaker is housed in a wall-mounted box and designed for use with rack-mounted battery systems. The circuit breaker also protects the power cables connecting the battery to the UPS.

9.3. Top cable entry This option permits power cables to be routed through the top of the UPS (with ratings from 60 to 120 kVA only).

9.4. Dust filters This option improves the air inlet protection level from IP20 to IP40 for specific applications such as dusty environments. The filter is housed in the UPS compartment (IP20).

9.5. Empty battery compartment These compartments consist of: • Compartm rtment • Disc Discon onne nect ctin ing g dev devic ice e • Fuses • Safety panel • Conn Connec ecti tion on term termin inal alss • UPS/batt UPS/battery ery connecti connection on cables cables (for (for adjace adjacent nt install installatio ation) n) There are two sizes available:

Widt idth (mm) Depth (mm) Hei Height (mm) Net Weight (kg) Type A Type B

820 1020

858* 858*

1780 1780

210 260

* including front handle; without handle: 830 mm.

9.6. Empty options compartment A matching compartment is available for customized applications such as: • Isol Isolat atio ion n tran transf sfor orme mers rs • Input/ Input/Out Output put volta voltage ge matc matchin hing g transf transform ormers ers • Custo Customi mized zed distri distribu butio tion n board boardss


105

Options

Chloride 80-NET

One size is available:

Width (m (mm) Depth (m (mm) Height (m (mm) Net We Weight (k (kg) Type B

1020

858*

1780

240

* including front handle; without without handle: 830 mm.

9.7. Frequency converter application Chloride 80-NET can be programmed for use as a frequency converter (50Hz in - 60Hz out, or 60Hz in - 50Hz out), with or without a battery connected. In this operating configuration, the data (such as output overload capacity) shown in the standard technical data tables may vary. Please contact Chloride Technical Support for details.

9.8. MopUPS shutdown shutdown and and monitoring software MopUPS Professional is a software package providing safe system shutdown and power management. With advanced features such as network shutdown, scheduled shutdown and restart, event messaging, event logging, data logging, real time viewing, UPS diagnostics and remote access, MopUPS has everything necessary for preserving data and maximizing system uptime. The software features: 1 Remote man manaagem gement Site power and UPS status information can be accessed securely from any computer on your IP-based network. View event history and voltage logs for trend analysis. View UPS system status in real time for situational decision support. Access is based on User Authentication Authentication with 128bit, MD5 encryption. 2 Remote me messaging Keeps you informed anywhere -- fault and recovery messages are sent via SNMP Trap or email. Body of email will include URL for quick link back to UPS Web page. Many pager systems will forward email to your wireless pager - so you can be informed anywhere. 3 Safe sy system tem shu shuttdow down Preserves data integrity and minimizes recovery delays with automated system shutdown. MopUPS monitors the UPS for power failure, low battery, or other events that jeopardize jeopardize computer computer power power -- and initiates initiates controlled controlled system shutdown. shutdown. While it is always possible to use a serial connection, it is recommended that a ManageUPS network SNMP Adapter be used for scommunication between MopUPS Professional and Chloride 80-NET so that multiple Server Systems can communicate with the UPS via Ethernet. With Chloride 80-NET in redundant parallel configuration, MopUPS P/R Edition monitors all the connected Chloride 80-NET units simultaneously. It acquires load data, estimated capacities, and other measurements from individual modules, and groups them together according to whether the system is serial or parallel-redundant and whether it is centralized or parallel-distributed (with or without redundancy). This special edition of MopUPS can analyse module-specific conditions and report situations that may affect redundancy or power margin. ManageUPS Net Adapter is required when using MopUPS P/R Edition. For more details, see http://connectivity.chloridepower.com/

106


Chloride 80-NET

Options

9.9. ManageUPS adapter ManageUPS NET Adapter III offers an open approach to network power management by delivering a complete set of manageability options including: WEB, Telnet, and Out-Of-Band accessibility, in addition to the full-featured, embedded SNMP agent. Event messages are also available as email and SNMP Traps - a truly versatile tool for managing Chloride 80-NET UPS systems in a network environment. The software features: 1 DHCP DHCP Netw Networ orkk Conf Config igur urat atio ion n Supports automatic IP settings configuration using the DHCP protocol. The DHCP server must be located on a network that is routable from the LAN which ManageUPS-II is connected to. 2 Mult Multip iple le Netwo Network rk Acce Access ss Meth Method odss Site power and UPS status information can be accessed securely from any computer on your network. View UPS system status in real time for situational decision support. Access via Telnet, SNMP, or Web Browser. SNMP Agent conforms to RFC1628 Standard UPS MIB. 3 Netwo twork Shutdown ManageUPS includes a UPS status server and a network shutdown controller. Use these features with host shutdown software (RCCMD, MopUPS NSA, MopUPS Professional or MopUPS P/R) to ensure safe shutdown of multiple servers, workstations or PCs in TCP/IP network environments. 4 Even vent and and Data ata Logg Loggin ing g ManageUPS II keeps a log file of UPS events and environment data. On-board log file viewer lets you filter records for easy analysis. For details, see http://connectivity.chloridepower.com/


107

Options

Chloride 80-NET

9.10. Connectivity The following table gives details of the various combinations of connectivity solutions which can be used in association with Chloride 80-NET. Only one of the combinations may be used at a time; other combinations may be possible. For port numbers, please refer tochap. 4. on page 45. For further information, please see Chloride Connectivity. The following interfaces can be found on Chloride 80-NET:

Interface

Description

Input/Output/Serial/CAN

XS3

Slot available for use with a connectivity option, typically ManageUPS NET III Adapter Slot for the LIFE.net slot modem Standard serial interface RS232 COM - female Available, if XS3 slot is empty or MUN III card is installed Standard serial interface RS232 COM for external LIFE.net kit (e.g. LIFE.net, GSM modem) only is XS6 is empty - male Not available, if a XS6 slot modem is installed RJ45 Ethernet interface for service and placement into service; Interface for PPVis communication 2x15-pole screw connector for parallel UPS connection RJ45 interface for synchronization with external signal 2x16-pole screw connector for input and output contacts Only pin 1 and 2 of the 4-pole screw connector is used for > external battery status 4-pole screw for EPO input and output External battery temperature sensor connection 2-pole screw connector for backfeed output contact Not used!

Serial

XS6 X3

X6

X9

X19 X20 XT_A/B XT 1/2

XT 3/08 XT1 XT2 XT4

108

Serial Serial

Serial

CAN

Input and Output Input

Input and Output Input Output


Chloride 80-NET

Options

9.11. Special versions (60-200 kVA) Chloride 80-NET can be supplied with an optional isolation transformer for specific load requirements. The transformer may be installed on the input (Fig. 47 on page 111) or output line (Fig. 48 on page 111), as requested, and provides complete electrical isolation between the load and the input line power utility.

T N O R F

Figure 45 - Chloride 80-NET 60/80/100/120 kVA Transformer version (side view)

Figure 46 - Chloride 80-NET 160/200 kVA Transformer version (front view)

On160-200 kVA models, the transformer is housed in an additional compartment mounted on the left side of the UPS (see Fig. 46). On 60-120 kVA models, the transformer is mounted inside the UPS (behind the switch panel) (see Fig. 45).


109

Options

Chloride 80-NET

The following table lists resulting variations in technical data:

DESCRIPTION

UNIT kVA

Depth

mm

Width

mm

Height

mm

Floor area INPUT/ OUTPUT (depth without handle: 830 mm)

m2

0,47

0,70

Net Weight INPUT

Kg

600

815

1200

1320

Floor loading INPUT

kg/m2

1277

1164

1053

1158

Net Weight OUTPUT

Kg

585

810

1250

1420

Floor loading OUTPUT

kg/m2

1245

1157

1096

1246

Heat dissipation of the transformer option at nominal load and input conditions

kW

3,34

4,45

5,57

60

80

RATING 100/120

160

200

851 570

845

1375

1780

1,67

2,23

1,14

Note: the total heat dissipation of the UPS is the sum of the UPS dissipation on chap. 10.?on page?113 and transformer heat dissipation.

110


Chloride 80-NET

Options

U1, V1, W1

U, V, W U2, V2, W2

N

N

Figure 47 - INPUT ISOLATION TRANSFORMER

U1, V1, W1

U2, V2 W2

U, V, W

N1 N

N

Figure 48 - OUTPUT ISOLATION TRANSFORMER It may be necessary to connect the isolated neutral from the secondary side of the transformer to the grounding system, depending on the local standard. N.B.: If Primary Line power and Bypass Line power are supplied from separate sources, the jumper cables connected between UPS terminals U and U1, V and V1, W and W1 must be removed.


111

Options

112

Chloride 80-NET


Chloride 80-NET

Technical data

10. TECHNICAL DATA 10.1. UPS 60-120 kVA UPS model Power (kVA)

Chloride 80-NET 80 100

120

94,4 94,5 98,3

94,5 94,5 98,3

94,7 95 98,3

95 95 98,3

3,5 10723 3,7 12458

4,7 14298 4,8 16544

5,3 16162 5,5 18856

6,3 19395 6,6 22570

1,2

1,6

2,0

2,4

60

System data AC/AC efficiency with resistive load, without recharging current1) 2)

50% load (%) 100% load (%) VFD (%) Float mode (kW) (Btu/h)

Heat dissipation at 1)

maximum output load

Recharge mode (kW) (Btu/h)

Digital i/active mode (kW) Noise at 1 m as per ISO 3746 (dBA ± 2dBA) Protection degree with doors open

62

65 IP20

Mechanical dimensions: Height (mm) Width (mm) Depth (mm) Shipping Weight (kg) Net Weight (kg) Number of cabinets Frame color

1780 570

845 851

320 290

436 400 1 7016

(RAL scale)

Floor area (depth without handle: 830 mm) (m2) Floor loading (kg/m2) Cable entry Service access Cooling (m3/h) Location Operating (°C)3) Temperature Transport and storage (°C) Max. relative humidity @ 20°C (non condensing)(%) Max. altitude above sea-level without derating (m) Immunity to electrical interference EMC CLASS standard


0,47 592

0,70 613

570

Bottom Front/Top Forced ventilation, front air intake, top air outlet 918 662 Indoor (free from corrosive gases and conductive dust) 0-40 -20 to +70 Up to 95 Up to 1000 above M.S.L. (at higher altitudes Chloride 80-NET complies with IEC/EN 62040-3) IEC/EN 62040-2 IEC/EN 62040-2 Class C3

113

Technical data

UPS model Power (kVA)

Chloride 80-NET


60

12 0

Input Nominal voltage (4-wire, 3-Ph+N) (V)4) Input voltage range without battery discharge (V) Nominal frequency (Hz) Maximum input current (A) Power factor @ nominal load and input

400

98

250 - 460 50 (60 selectable) 10% 130 163

195

0.99



conditions1) I/p current distortion @ max. i/p current (%)1) 5) Walk in/Sof t star t (s) Rectifier Hold-off (s) Inrush current/Imax. input

<3 10 (1-90 selectable) 1 (1-180 selectable) 1



Battery Permissible batter y voltage range (V) VRLA Number of cells Wet NiCd VRLA float voltage @ 20°C (V/cell) VRLA end voltage (V/cell) VRLA float voltage temperature compensation Float mode DC ripple for 10 min. operating capacity as per VDE0510 Float voltage stability in steady state (%) DC ripple voltage without battery (%) Optimum batter y temperature (°C) DC/AC _Efficiency in discharge mode@nominal active load (%) 2) Batt. recharge current setting for range: 240 cells @ Vi/p = 400 V and nominal load (A) Battery o/p power in discharge mode, with nominal load (kW) End batter y voltage with 240 cells (V) End battery current with 240 cells and nominal load (A)

396 to 700 240-300 240-300 375-468 2,27 1,65 -0.11% per °C <0.05C10 1 1 15 to 25 

95,7

95,9

5 to 17

5 to 22

5 to 30

5 to 35

56,5

75,3

93,8

112,6

396 143

190

237

284

60

80

100

120

54 87

72 116

90 145

108 174

60

80

100

120

Inverter output Nom. apparent power @ 40°C ambient temp., lagging or leading load PF (kVA) Nominal active power (kW) Nominal output current (A) Maximum active power (kVA) 6) 114


Chloride 80-NET

Technical data


60


Overload at VOUT NOM. for 10 min. (%)

125

Overload at VOUT NOM. for 1 min. (%)

150

Short circuit current for 10ms/<5s (%) Nominal output voltage (V) Nominal output frequency (Hz) Voltage stability in steady state condition for input variations (AC & DC) and step load (0 to a nominal load) (%) Voltage stability in dynamic condition for i/p variations (AC & DC) and step load (0 to a nominal load and vice versa) Voltage stability in steady state with nominal load imbalance (0, 0, 100) (%) Synch. with bypass line power (%) Output frequency stability Synch. with internal i nternal clock (%) Frequency slew rate (Hz/s) Output voltage distortion at 100% nominal load (%) Output voltage distorsion at @ ref. non-linear non-linear load as per IEC/EN62040-3 (%) Load Crest Factor without derating (I pk:Irms) Phase angle accuracy with bal. loads (°) Phase angle accuracy with 100% unbalanced loads (°) Neutral conductor size 25°C (%) Nominal output power upgrading with ambient 30°C (%) temperature at: 40°C (%)

120

300/150 400 (380/415 selectable; 3Ph + N) 50 (60 selectable) ±1

Complies with IEC/EN 62040-3, Class 1 ±3 ±1 (2, 3, 4 selectable) ±0.1 <1 <1 <3 3:1 1 <3 1.7 x nominal current 110 105 100

Static Bypass Nominal voltage (V) 4) Voltage range (%) Nominal frequency (Hz) Frequency range (%) Maximum overload capacity7)

400 (380/415 selectable, 3Ph + N)

10 min. (%) 1 min. (%) 600 ms (%) 100 ms (%)


10 (5 to 15 selectable) ±50 (60 selectable) ±1 (2, 3, 4 selectable) 125 150 700 1000

115

Technical data

Chloride 80-NET



60 I2t @ Tvj=125 °C 8.3-10 ms (A2s) ITSM @ Tvj=125 °C 10 ms (A)

SCR

Inverter fuse rating

I2t @ Tvj=125 °C 8.3-10 ms (A2s)

80000

125000

4000

5000

3800

14500

Inverter to Bypass and Bypass to inverter transfer time with inverter synchronized to Bypass (ms) Default transfer delay time (inverter to Bypass) with inverter not synchronized to Bypass (ms) 1) 2) 3) 4) 5)

12 0

No break <20

Nomina Nominall input input volt voltag age e and and inpu inputt freque frequency; ncy; For toleranc tolerances es see IEC/EN IEC/EN 60146-1 60146-1 or DIN VDE VDE 0558. The The data refers refers to to 25°C ambien ambientt temperatu temperature; re; Recomme Recommended nded aver average age daily daily ambient ambient temper temperature ature 35°C, 35°C, with a maxim maximum um of 40°C for for 8 hours, as as required by product standard st andard;; If a split split input config configurati uration on is used, used, the primary primary input and and the Bypass Bypass input input must have have a common common neutral. The neutral conductor may be connected only to the Bypass or to primary line power, power, but it must be present (Bypass and primary neutrals are connected inside the UPS); With input input voltage voltage at at nominal nominal value value and and voltag voltage e distortion distortion THD 1%; 1%;

6) Nominal Nominal appare apparent nt power power loads loads with PF > 0.9 can can be supplied supplied with with margina marginall limitation limitation of other performance performance values. Please contact the t he technical support team for further information; 7)

In case case of diffe different rent leve levels ls of overloa overload, d, see the the specific specific overlo overload ad curve. curve.

General conditions for the Technical Data table: The data shown are typical and not definable in other ways; furthermore, the data refer to 25°C ambient temperature and PF= 1 unless otherwise specified. Not all the data shown apply simultaneously and may be changed without prior notice. Data apply to the standard version, unless otherwise specified. For test conditions and measurement tolerances not specified on the table, see the Witness Test Report procedure.

Notice Read and heed the information provided on device labels.

116


Chloride 80-NET

Technical data

10.2. UPS 160-200 kVA UPS model Power (kVA)


System data AC/AC efficiency with resistive load, 50% load (%) 100% load (%) without recharging current1) 2) VFD (%)

Heat dissipation at maximum output load1)

Float mode (kW) (Btu/h) Recharge mode (kW) (Btu/h)

Digital i/active mode (kW) Noise at 1 m as per ISO 3746 (dBA ± 2dBA) Protection level with doors open

94,6 95 98,3 8,4 25859 8,8 30094 3,3

94,7 95 98,3 10,5 32324 11,0 37617 4,1 67 IP20


1780 975 851 600 550

695 632

(RAL scale)

1 7016

Floor area (depth without handle: 830 mm) (m2)

0,81

Floor loading (kg/m2) Cable entry Service access

680

Bottom/Top Front/Top Forced ventilation, front air intake, top air outlet 1555 1770 Indoor (free from corrosive gases and conductive dust)

Cooling (m3/h) Location Operating (°C) 3) Temperature Transport and storage Max. relative humidity @ 20°C (non condensing) (%) Max. altitude above sea-level without derating (m) Immunity to electrical interference EMC CLASS

781

standard

0-40 -20 to +70 Up to 95 Up to 1000 above M.S.L. (at higher altitudes Chloride 80-NET complies with IEC/EN 62040-3) IEC/EN 62040-2 IEC/EN 62040-2 Class C3

Input Nominal voltage (4-wire, 3-Ph+N) (V)4)


400

117

Technical data

Chloride 80-NET



Input voltage range (V) Nominal frequency (Hz) Maximum input current (A)

250 - 460 50 (60 selectable) ±10% 260 325

Power factor @ nominal load and input conditions1) I/p current distortion @ max. i/p current (%) 1) 5) Walk in/Soft start (s) Rectifier Hold-off (s) Inrush current/Imax. input

0.99



<3 10 (1-90 selectable) 1 (1-180 selectable) 

1

Battery Permissible battery voltage range (V) Number of cells

VRLA Wet NiCd

VRLA float voltage @ 20°C (V/cell) VRLA end voltage (V/cell) VRLA float voltage temperature compensation Float mode DC ripple for 10 min. operating capacity as per VDE0510 Float voltage stability in steady state (%) DC ripple voltage without battery (%) Optimum battery temperature (°C) DC/AC _Efficiency in discharge mode@nominal active load (%) 2) Batt. recharge current setting for range: 240 cells @ Vi/p = 400 V and nominal load (A) Battery o/p power in discharge mode, with nominal load (kW) End battery voltage with 240 cells (V) End battery current with 240 cells and nominal load (A)

396 to 700 240-300 240-300 375-468 2,27 1,65 -0.11% per °C <0.05C210 1 1 15 to 25 

95,9 5 to 46

5 to 58

150,1

187,7 396

379

474

160

200

144 232

180 290 200

Inverter output Nom. apparent power @ 40°C ambient temperature, lagging or leading load PF (kVA) Nominal active power (kW) Nominal output current (A) Maximum active power (kVA) 6) Overload at VOUT NOM. for 10 min. (%) Overload at VOUT NOM. for 1 min. (%) Short circuit current for 10ms/<5s (%) Nominal output voltage (V)

118

160 125 150

300/150 400 (380/415 selectable; 3Ph + N)


Chloride 80-NET

Technical data



Nominal output frequency (Hz) Voltage stability in steady state condition for input variations (AC & DC) and step load (0 to 100%) (%) Voltage stability in dynamic condition for i/p variations (AC & DC) and step load (0 to 100% and vice versa) Voltage stability in steady state with 100% load imbalance (0, 0, 100) (%) Synch. with Bypass line power (%) Output frequency stability Synch. with internal clock (%) Frequency slew rate (Hz/s) Output voltage distortion at 100% nominal load (%) Output voltage distorsion at @ ref. non-linear load as per IEC/ EN62040-3 (%) Load Crest Factor without derating (I pk:Irms) Phase angle accuracy with bal. loads (°) Phase angle accuracy with 100% unbalanced loads (°) Neutral conductor size 25°C (%) Nominal output power upgrading 30°C (%) with ambient temperature at: 40°C (%)

50 (60 selectable) ±1 Complies with IEC/EN 62040-3, Class 1 ±3 ±1 (2, 3, 4 selectable) ±0.1 <1 <1 <3 3:1 1 <3 1.7 x nominal current 110 105 100

Static Bypass Nominal voltage (V) 4) Voltage range (%) Nominal frequency (Hz) Frequency range (%)

Maximum overload capacity 7)

10 min. (%) 1 min. (%) 600 ms (%) 100 ms (%)

400 (380/415 selectable, 3Ph + N) 10 (5 to 15 selectable) ±50 (60 selectable) ±1 (2, 3, 4 selectable) 125 150 700 1000

I2t @ Tvj=125 °C; 8.3-10 ms SCR


320000

2

(A s) ITSM @ Tvj=125 °C; 10 ms (A) I2t @ Tvj=125 °C; 8.3-10 ms

(A2s) Inverter to Bypass and Bypass to inverter transfer time with inverter synchronized to Bypass (ms)


8000 44000

67000 No break

119

Technical data

Chloride 80-NET



Default transfer delay time (inverter to Bypass) with inverter not synchronized to Bypass (ms) 1) 2) 3) 4) 5) 6) 7)

<20

Nominal input voltage and input frequency; For tolerances see IEC/EN 60146-1 or DIN VDE 0558. The data refers to 25°C ambient temperature; Recommended average daily ambient temperature 35°C, with a maximum of 40°C for 8 hours, as required by product standard; If a split input configuration is used, the primary input and the Bypass input must have a common neutral. The neutral conductor may be connected only to the Bypass or to primary line power, but it must be present (Bypass and primary neutrals are connected inside the UPS); With input voltage at nominal value and voltage distortion THD 1%; Nominal apparent power loads with PF > 0.9 can be supplied with marginal limitation of other performance values. Please contact the technical support team for further information; In case of different levels of overload, see the specific overload curve.


Notice Read and heed to the information provided on the device labels.

120


Chloride 80-NET

Technical data

10.3. UPS 300-500 kVA UPS model Power (kVA)

300

Chloride 80-NET 400

500

94,6 95 98,3

94,7 95 98,3

95 95 98,3

15,8 48486 16,5 56274

21,1 64648 21,9 74669

26,3 80811 27,4 93336

6,1

8,2

10,2

70

71 IP20

72

System data AC/AC efficiency with resistive load, without recharging current1) 2)

50% load (%) 100% load (%) VFD (%) Float mode (kW) (Btu/h)

Heat dissipation at 1)

maximum output load

Recharge mode (kW) (Btu/h)

Digital i/active mode (kW) Noise at 1 m as per ISO 3746 (dBA ± 2dBA) Protection degree with doors open


1800 1675 851 1285 1190 1 7016

1115 1035 (RAL scale)

Floor area (depth without handle: 830 mm) (m2) Floor loading (kg/m2) Cable entry Service access Cooling (m3/h) Location Operating (°C) 3) Temperature Transport and storage (°C) Max. relative humidity @ 20°C (non condensing) (%) Max. altitude above sea-level without derating (m) Immunity to electrical interference EMC CLASS standard

1900

1,39 762

1550 1430

1,58 878

907

Bottom/Top Front/Top Forced ventilation, front air intake, top air outlet 3401 3822 2916 Indoor (free from corrosive gases and conductive dust) 0-40 -20 to +70 Up to 95 Up to 1000 above M.S.L. (at higher altitudes Chloride 80-NET complies with IEC/EN 62040-3) IEC/EN 62040-2 IEC/EN 62040-2 Class C3

Input Nominal voltage (4-wire, 3-Ph+N) (V)4) User Manual 10H52179UM10 - Rev. 3 - 06/2011

400 121

Technical data

Chloride 80-NET

UPS model Power (kVA) Input voltage range (V) Nominal frequency (Hz) Maximum input current (A)

300

Chloride 80-NET 400

500

486

250 Ð² 460 50 (60 selectable) ±10% 644

805

Power factor @ nominal load and input conditions1)

0.99



I/p current distortion @ max. i/p current (%)1) 5) Walk in/Soft start (s) Rectifier Hold-off (s) Inrush current/Imax. input

<3 10 (1-90 selectable) 1 (1-180 selectable) 1



Battery Permissible battery voltage range (V) VRLA Number of cells Wet NiCd VRLA float voltage @ 20°C (V/cell) VRLA end voltage (V/cell) VRLA float voltage temperature compensation Float mode DC ripple for 10 min. operating capacity as per VDE0510 Float voltage stability in steady state (%) DC ripple voltage without battery (%) Optimum battery temperature (°C) DC/AC _Efficiency in discharge mode @ nominal active load (%) 2) Batt. recharge current setting for range: 240 cells @ Vi/p = 400 V and nominal load (A) Battery o/p power in discharge mode, with nominal load (kW) End battery voltage with 240 cells (V) End battery current with 240 cells and nominal load (A)

396 to 700 240-300 240-300 375-468 2,27 1,65 -0.11% per °C <0.05C810 1 1 15 to 25 

95,9 5 to 85

5 to 109

5 to 136

281,5

375,4

469,2

396 711

948

1185

300

400

500

270 435

360 580 400

450 725 500

Inverter output Nom. apparent power @ 40°C ambient temp., lagging or leading load PF (kVA) Nominal active power (kW) Nominal output current (A) Maximum active power (kVA) 6) Overload at VOUT NOM. for 10 min. (%) Overload at VOUT NOM. for 1 min. (%) Short circuit current for 10ms/<5s (%) 122

300

125 150 300/150 User Manual 10H52179UM10 - Rev. 3 - 06/2011

Chloride 80-NET

Technical data


300

Nominal output voltage (V) Nominal output frequency (Hz) Voltage stability in steady state condition for input variations (AC & DC) and step load (0 to a nominal load) (%) Voltage stability in dynamic condition for i/p variations (AC & DC) and step load (0 to a nominal load and vice versa) Voltage stability in steady state with nominal load imbalance (0, 0, 100) (%) Synch. with Bypass line power (%) Output frequency stability Synch. with internal clock (%) Frequency slew rate (Hz/s) Output voltage distortion at 100% nominal load (%) Output voltage distorsion at @ ref. non-linear load as per IEC/EN62040-3 (%) Load Crest Factor without derating (I pk:Irms)

Chloride 80-NET 400

500

400 (380/415 selectable; 3Ph + N) 50 (60 selectable) ±1

Complies with IEC/EN 62040-3, Class 1 ±3 ±1 (2, 3, 4 selectable) ±0.1 <1 <1 <3 3:1

Phase angle accuracy with bal. loads (°) Phase angle accuracy with 100% unbalanced loads(°) Neutral conductor size 25°C (%) Nominal output power upgrading with ambient 30°C (%) temperature at: 40°C (%)

1 <3 1.5 x nominal current 110 105 100

Static Bypass Nominal voltage (V)4) Voltage range (%) Nominal frequency (Hz) Frequency range (%) Maximum overload capacity7)

400 (380/415 selectable, 3Ph + N) 10 (5 to 15 selectable) ±50 (60 selectable) ±1 (2, 3, 4 selectable) 125 150 700 1000

10 min. (%) 1 min. (%) 600 ms (%) 100 ms (%) I2t @ Tvj=125 °C

SCR

2

8.3-10 ms (A s) ITSM @ Tvj=125 °C 10 ms (A)


320000

1201250

8000

15500

123

Technical data

Chloride 80-NET


300


I2t @ Tvj=125 °C

8.3-10 ms (A2s) Inverter to Bypass and Bypass to inverter transfer time with inverter synchronized to Bypass (ms) Default transfer delay time (inverter to Bypass) with inverter not synchronized to Bypass (ms) 1) 2) 3) 4) 5) 6) 7)

Chloride 80-NET 400

176000

500

268000 No break <20

Nominal input voltage and input frequency; For tolerances see IEC/EN 60146-1 or DIN VDE 0558. The data refers to 25°C ambient temperature; Recommended average daily ambient temperature 35°C, with a maximum of 40°C for 8 hours, as required by product standard; If a split input configuration is used, the primary input and the Bypass input must have a common neutral. The neutral conductor may be connected only to the Bypass or to primary line power, but it must be present (Bypass and primary neutrals are connected inside the UPS); With input voltage at nominal value and voltage distortion THD 1%; Nominal apparent power loads with PF > 0.9 can be supplied with marginal limitation of other performance values. Please contact the technical support team for further information; In case of different levels of overload, see the specific overload curve.


Notice Read and heed the information provided on device labels.

124


chloride 80-net ups manual

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