CH440-01_WPC_R223.1325-01.pdf

wear parts catalog

Doc. no. R 223.1325

SANDVIK CH440:01

This document is valid for:

Serial no. / Machine no.

Sign.

SANDVIK CH440:01 © Copyright 2007 Sandvik SRP AB. All rights reserved. No parts of this document may be reproduced or copied in any form or by any means without written permission from Sandvik SRP AB. All data and information in this manual may be changed without further notice. Reservations for misprints. Document number: R 223.1325 Issue: 20080814 Version: 1

Sandvik Stationsplan, SE-233 81 Svedala, Sweden Tel: +46 (0)40 409000, Fax: +46 (0)40 409260 www.sandvik.com

WPC Sandvik CH440:01

General Ordering information When ordering parts, always state the machine type, manufacturing number, serial number and order number according to the identification plate on the cone crusher or tank. State quantity, article number and denomination for each ordered part. The quantities listed in this catalog show how many pieces of each part that are usually exchanged in a certain position. Crusher’s identification plate The figure below shows an example of the crusher’s identification plate. The identification plate contains data needed when contacting Sandvik SRP AB concerning wear parts. Please enter the serial number of the associated machine in the intended field on the first page of this wear part catalog (the copyright page).

1 2

3

4

Identification plate: 1 Machine type 2 Part number 3 Serial number 4 Order number

The “Type” designation is part of an identification system that describes the product. Type: 1 Type and size of crusher 2 Crushing chamber (concave ring) 3 Mantle 4 Filler ring 5 Eccentric throw (mm) 6 Mark number

© 2007 Sandvik SRP AB

CH440-M/B/M-36/40/44/32:1 1

2 4 3

Doc. no. R 223.1325 Ver. 1

5

6

3

WPC Sandvik CH440:01 Tank unit identification The figure below shows an example of the tank unit’s identification plate. The identification plate contains data needed when contacting Sandvik concerning this specific equipment

Identification plate: 1 Type 2 Part number 3 Serial number 4 Order number

1

2

3

4

Think ahead! Avoid unnecessary downtime and increased freight charges by ordering parts well in advance. Feedback If you have comments on this wear parts catalog or problems connected to the crusher’s documentation, send an e-mail to: [email protected]

4

Doc. no. R 223.1325 Ver. 1



Overview with section number references Cone crusher

2 3

Feed hopper

5

1

4

6

7

8

Over-pressure system

9

10

1 2 3 4 5 6 7 8 9 10 11 12 13

Feed hopper Spider cap Head nut Liners Air filter Support ring Dust sealing Bottomshell wearing Step bearing set Chevron packing Hydroset Over-pressure system Tool list


12

Tank unit

11

Doc. no. R 223.1325 Ver. 1

5


1. Feed hopper 7

5

1

1

8, 9, 10 15, 17, 19

7

14, 16, 18

11, 12, 13

2, 3, 4 Pos no

Qty.

Part number

Alternative

442.7269-00

Description

Remarks

Feed hopper with feed distributor

Each feed hopper consists of (see below):

1

1

442.7191-00

Feed hopper

1

1

442.7191-90

Feed hopper with insp. door

2

12

840.0070-00

Screw M6S 16x60 8.8 ISO 4014

3

12

845.0009-00

Nut M6M M16 8 ISO 4032

4

12

847.0016-00

Washer BRB 17x30 HB 200 ISO 7089

5

1

442.7267-00

Feed distributer -RH

6

1

442.7267-90

Feed distributer-LH

7

1

442.7268-01

Bracket

8

6

840.0065-00

Screw M6S 16x35 8.8 ISO 4017

9

6

845.0009-00

Nut M6M M16 8 ISO 4032

10

6

847.0016-00


Pos no

Qty.

Part number 442.7270-00

Alternative

Fasteners for distributer parts

Description

Remarks

Feed hopper with cone

Each feed hopper consists of (see below):

1

1

442.7191-00

Feed hopper

1

1

442.7191-90

Feed hopper with insp. door

11

12

840.0070-00

Screw M6S 16x60 8.8 ISO 4014 Nut M6M M16 8 ISO 4032

Fasteners for cone parts

12

12

845.0009-00

13

12

847.0016-00


14

2

442.7192-00

Feed hopper cone-LH

For concave EC

15

2

442.7192-90

Feed hopper cone-RH

For concave EC For concave C

16

2

442.8159-00

Feed hopper cone-LH

17

2

442.8159-90

Feed hopper cone-RH

For concave C

18

2

442.8030-00

Feed hopper cone-LH

For concave MC

19

2

442.8030-90

Feed hopper cone-RH

For concave MC

6

Doc. no. R 223.1325 Ver. 1



2. Spider cap 5650-0

5685-0,-2

5655-0,-2

5675-0

5150-0

5705-0

5651-0

Cat. no.

Qty.

Part number

5150-0

2

442.7190-01

Alternative

Arm shield

Description

5650-0

1

442.7492-01

Spider cap

5655-0

4

840.0078-00

Screw M6S 20x60 8.8 ISO 4017

5655-2

4

847.0165-00

Washer TBRB 21x37 fzb

5651-0

1

873.0838-00

Seals O-ring 499,3x5,7 SMS 1586

5675-0

1

442.9408-01

Spider bushing

5685-0

6

840.0652-00

Screw M6S 20x90 8.8 ISO 4017

5685-2

6

847.0132-00

Washer BRB 21x36 HB200 SS 3576

5705-0

1

442.7193-01

Oil seal ring

Remarks

Fasteners for spider cap

Fasteners for spider bushing

3. Head nut and main shaft sleeve 4205-0 4205-2

4025-0

4205-1

Cat. no.

Qty.

Part number

4025-0

1

442.7117-01

Alternative

Main shaft sleeve

Description

4205-0

1

442.7105-00

Head nut with burning ring

4205-1

1

442.8333-01

Inner head nut

4205-2

1

442.7115-01

Burn ring


Doc. no. R 223.1325 Ver. 1

Remarks

7


4. Liners 6007-0

6006-0

6007-2 6005-9

6005-0

4175-0

Cat. no.

Qty.

Part number

Alternative

Description

6006-0

1

442.7485-01

Filler ring MC

For concave MC/M/EF

442.7484-01

Filler ring MF

For concave M/F/F Fasteners for filler ring

6007-0

6

840.1074-00

Screw M6S 30x280 8.8 ISO 4014

6007-1

6

442.7251-03

Washer (MC)

6007-2

6

442.7252

6005-9

831-0016-00

6007-3

6

442.8908-03

6005-0

1

452.3027-001

4175-0

8

t=1, t=3, t=5, t=10

1

Remarks

Shim Casting compound Hose 31,5/0,6 L=210

EC

442.8421-01

C

442.8420-01

MC

442.8419-01

M

442.8418-01

MF

442.8417-01

F

442.8416-01

EF

Concave

See section 6. “Support ring” for fasteners

442.7225-01

Mantle A

For concave EC/C/MC/M/MF/F

442.7230-01

Mantle B

For concave EC/C/MC/M/MF/F

442.8039-01

Mantle EF

For concave EF

442.9073-01

Mantle HC

For concave MC/M/MF/F

Doc. no. R 223.1325 Ver. 1



The table below illustrates different crushing chambers alternatives Crushing chamber(se page 3 Type numbe)

CH440-M/B/M-36/40/44/32:2 6005-0 Concave

6005-9 Casting comp.

4175-0 Mantle

EC extra coarse 452.3027-001 (M1) 452.3027-002 (M2) 452.3027-003 (M7)

6x10 kg

A

EC/A

EC extra coarse 452.3027-001 (M1) 452.3027-002 (M2) 452.3027-003 (M7)

6x10 kg

EC/B

C course 442.8421-01 (M1) 442.8421-02 (M2) 442.8421-03 (M7)

14x10 kg

C/A

C course 442.8421-01 (M1) 442.8421-02 (M2) 442.8421-03 (M7)

14x10 kg

C/B

MC medium course 442.8420-01 (M1) 442.8420-02 (M2) 442.8420-03 (M7)

6x10 kg

MC/A/MC


6x10 kg

MC/B/MC


6x10 kg

MC/HC/MC

M medium 442.8419-01 (M1) 442.8419-02 (M2) 442.8419-03 (M7)

12x10 kg

M/A/MC

M medium 442.8419-01 (M1) 442.8419-02 (M2) 442.8419-03 (M7)

12x10 kg

M/B/MC

M medium 442.8419-01 (M1) 442.8419-02 (M2) 442.8419-03 (M7)

12x10 kg

M/HC/MF

MF medium fine 442.8418-01 (M1) 442.8418-02 (M2) 442.8418-03 (M7)

6x10 kg

MF/A/MF


6x10 kg

MF/B/MF


6x10 kg

MF/HC/MF



6006-0 Filler ring


7x10 kg 442.7225-01 (M1) 442.7225-02 (M2) 442.7225-03 (M7)

B

5x10 kg 442.7230-01 (M1) 442.7230-02 (M2) 442.7230-03 (M7)

A

7x10 kg 442.7225-01 (M1) 442.7225-02 (M2) 442.7225-03 (M7) 5x10 kg

B 442.7230-01 (M1) 442.7230-02 (M2) 442.7230-03 (M7) A

7x10 kg

MC medium course 442.7485-01

5x10 kg


7x10 kg


7x10 kg


5x10 kg


7x10 kg

MF medium fine 442.7484-01

12x10 kg

7x10 kg


12x10 kg

5x10 kg


12x10 kg

7x10 kg


12x10 kg

442.7225-01 (M1) 442.7225-02 (M2) 442.7225-03 (M7) B 442.7230-01 (M1) 442.7230-02 (M2) 442.7230-03 (M7) HC 442.9073-01 (M1) 442.9073-02 (M2) 442.9073-03 (M7) A 442.7225-01 (M1) 442.7225-02 (M2) 442.7225-03 (M7) B 442.7230-01 (M1) 442.7230-02 (M2) 442.7230-03 (M7) HC 442.9073-01 (M1) 442.9073-02 (M2) 442.9073-03 (M7) A 442.7225-01 (M1) 442.7225-02 (M2) 442.7225-03 (M7) B 442.7230-01 (M1) 442.7230-02 (M2) 442.7230-03 (M7) HC 442.9073-01 (M1) 442.9073-02 (M2) 442.9073-03 (M7)

Doc. no. R 223.1325 Ver. 1

9


6005-0 Concave

F fine

F fine

A

6006-0 Filler ring


7x10 kg


12x10 kg

B

5x10 kg


12x10 kg

7x10 kg


12x10 kg

7x10 kg


442.7230-01 (M1) 442.7230-02 (M2) 442.7230-03 (M7) 8x10 kg

442.8417-01 (M1) 442.8417-02 (M2) 442.8417-03 (M7) EF extra fine 442.8416-01 (M1) 442.8416-02 (M2) 442.8416-03 (M7)


442.7225-01 (M1) 442.7225-02 (M2) 442.7225-03 (M7) 8x10 kg

F fine

10

8x10 kg

442.8417-01 (M1) 442.8417-02 (M2) 442.8417-03 (M7)

F/B/MF

EF/EF/MC

4175-0 Mantle

442.8417-01 (M1) 442.8417-02 (M2) 442.8417-03 (M7)

F/A/MF

F/HC/MF


HC 442.9073-01 (M1) 442.9073-02 (M2) 442.9073-03 (M7)

6x10 kg

EF extra fine 442.8039-01 (M1) 442.8039-02 (M2) 442.8039-03 (M7)

Doc. no. R 223.1325 Ver. 1



5. Air filter

Cat. no.

Qty.

Part number

Alternative

Description

5650-1

1

912.0114-00

(5650-1)

1

912.0155-00

Filter cartridge 852.514 Mic

5650-2

1

900.0169-00

Nipple 1/4 N8 ISO 49 N8

5650-3

1

900.0002-00

Elbow 1/4 A1 ISO 49 A1

Remarks

Air filter P 10102 R 1/4”

6. Support ring 6020-1 6020-2 6020-8 6020-4 6020-0

6105-0 6050-0 Cat. no.

Qty.

Part number

6020-0

6

442.8687-01

Alternative

Description

Remarks

Screw M6S 30x360

Fasteners for concave, to support ring and topshell

6020-1

6

845.0284-00

Lock nut M30 8 FZB DIN 985

6020-2

6

442.7253-01

Sleeve

6020-4

6

442.7271-01

Washer

6020-8

54

863.0058-00

Disc spring 90x46x5

6050-0

1

452.8425-01

Support ring

6105-0

4

442.8290-01

Dowel


Doc. no. R 223.1325 Ver. 1

Dowel for support ring

11


7. Dust sealing 4305-0 4350-0 4355-1 4365-1

4365-0,-2

4355-0 Cat. no.

Qty.

Part number

Alternative

Description

4305-0

1

442.7102-01

Dust seal ring

4350-0

1

442.7103-01

Retaining ring

4355-0

1

442.7523-01

Retainer

4355-1

1

442.7524-01

Scraper

4365-0

11

840.0069-00

Screw M6S 16x55 8.8 ISO 4017

4365-2

12

847.0016-00

Washer BRB 17x30 HB200 ISO 7089

4365-1

1

840.0071-00

Screw M6S 16x65 8.8 ISO 4014

Remarks

Fasteners for dust sealing and scraper

8. Bottomshell wearing liners 1320-4 1320-3 1320-3 1010-2 1320-7 1320-2 1320-6

1320-5

1320-4 1320-3 1320-2 1320-1 1010-1 Cat. no.

Qty.

Part number

Description

Remarks

1010-1

1

442.7140-00

Liner-Pin shaft arm

Arm liners

1010-2

2

442.7141-01

Liner-Narrow arm

1320-1

1

442.8794-01

Wearing plates

1320-2

4

442.8798-01

Wearing plates

1320-3

2

442.8797-01

Wearing plates

1320-4

2

442.8796-01

Wearing plates

1320-5

2

442.8795-01

Wearing plates

1320-6

2

452.0239-001

Wearing plates

1320-7

1

452.0238-001

Wearing plates

12

804.0004-00

Rod 1312-00 4-kt 12x60

2

840.0049-00

Screw M6S 12x50 8.8 ISO 4014

6

847.0059-00

Washer TBRSB 13,5x36 1370

12

Alternative

Doc. no. R 223.1325 Ver. 1



9. Step bearing set 4075-0 2280-0 2260-0 Cat. no.

Qty.

Part number

4075-0

1

442.7120-01

Alternative

Main shaft step

Description

2280-0

1

442.7121-01

Step washer

2260-0

1

442.7122-01

Piston wearing plate

Remarks

10. Chevron packing

2401-1

2305-0

2540-0 2540-1

2055-0, -2

Cat. no.

Qty.

Part number

2055-0

1

840.0019-00

Screw MC6S 8x12 8.8

2055-2

1

847.0012-00

Washer BRB 8,4x16 HB200 ISO 7089

2305-0

1

442.7112-00

Chevron packing

2401-0

8

841.0266-00

Screw MC6S 12x25 8.8

2540-0

1

873.0835-00

Seals O-ring 419,3x5,7 SMS 1586

2540-1

1

873.1275-00

Seal O-ring 453x5,7 SMS 1586


Alternative

Description

Doc. no. R 223.1325 Ver. 1

Remarks

13


11. Hydroset

3 1 2

4 Cat. no.

Qty.

Part number

Alternative

Description

Remarks Pinionshaft lubrication system

1

1

912.0129-00

Filter cartridge HC2

2

4

912.0126-00


Main lubrication system

3

1

912.0129-00


Hydroset oil system

4

2

873.+643-00

O-ring

12. Over-pressure system 1

Cat. no.

Qty.

Part number

1

1

912.0139-00

14

Alternative

Description

Remarks

Filter cartridge 852516 Mic

Doc. no. R 223.1325 Ver. 1



13 Tool list Cat. no.

Qty.

Part number

Alternative

Description

Remarks

1

442.7255-00

Tool box complete

1

442.7283-00

Lifting tool

Eccentric sleeve

1

442.7281-00

Lifting tool

Bottom shell bushing

3

843.1333-00

Lowering rod M24x600

Removal of piston Lowering rod

3

845.0012-00

Nut M6M M24 8

1

442.7284-00

Lowering rod M16x600

Removal of main shaft step

1

442.9995-00

Piston stop plate

Holding piston

1

442.7282-00

Eye bolt

Lift, piston wearing plate

1

899.0157-00

Eye bolt LT M48

Mainshaft

3

899.0160-00

Eye bolt LT M20

Spider bushing

4

899.0147-00

Eye bolt LT M16

Dust, collar, piston

4

899.0155-00

Eye bolt LT M12

Eccentric unit

2

899.0099-00

Eye bolt LT M10

Bottom shell bush, ecc. bush

2

899.0244-00

Eye bolt LT M8

Mainshaft sleeve

1

920.0110-00

Ring spanner striking NV 65 mm

Screw & nut M42

1

920.0151-00

Ring spanner striking NV 36 mm

Screw & nut M24

1

920.0131-00

U-ring spanner NV 46 mm

Screw & nut M30

1

920.0135-00


Screw & nut M24

1

920.0134-00


Screw & nut M20

1

920.0022-00


Screw & nut M16

1

920.0244-00


Screw & nut M12

1

920.0186-00


Screw & nut M12

1

920.0041-00

Socket screw key NV 17

Screw MC6S 20

1

920.0038-00


Screw MC6S 12

1

920.0037-00


Screw MC6S 10

1

920.0035-00


Air bleeder valve

1

920.0032-00

Socket screw key 5/8”

Plug Spider Cap

1

442.0800-00

Chunk of lead

Check of close side setting

1

923.0422-00

Feeler gauge 0,05-1 mm L=300

1

904.0585-00

Air bleeder hose


Doc. no. R 223.1325 Ver. 1

Air bleeding system of hyd. system

15


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16

Doc. no. R 223.1325 Ver. 1


CH440-01_WPC_R223.1325-01.pdf

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