IMA
Appendix A
Doc. no. S 223.651.en
SANDVIK CH430:01, :02
This document is valid for:
Serial no. / Machine no.
Sign.
SANDVIK CH430:01, :02 © Copyright 2008 Sandvik SRP AB. All rights reserved. No parts of this document may be reproduced or copied in any form or by any means without written permission from Sandvik SRP AB. All data and information in this manual may be changed without further notice. Reservations for misprints. Document number: S 223.651.en Original instructions Issue: 20110511 Version: 02
Sandvik Stationsplan, SE-233 81 Svedala, Sweden Tel: +46 (0)40 409000, Fax: +46 (0)40 409260 www.sandvik.com
Appendix A: Installation drawings
IM Sandvik CH430:01, :02
A-3
IM Sandvik CH430:01, :02
A.1 General The following drawings show machine dimensions, connection positions and dimensions, and access dimensions. All dimensions must be respected. Dimensions are given in millimeters with inch dimension in brackets. NOTE!
The motor can be installed on either side of the crusher.
A.1.1 Mechanical drawings Drawing name
Drawing No.
Installation
442.7992
Oil tank installation
442.8326
Oil connection (standard)
442.9820
Oil connection (USA)
442.9819
Air over-pressure (blower/compressed air)
442.8642
Foundation loads
442.9912
Note
A.1.2 Electrical drawings
A-4
Drawing name
Drawing No.
Piping and instrument diagram, typical installation
194.0434
Connection diagram, oil tank
194.0440
Circuit diagram
194.0441
Instrument list
195.0620
Sensor list
195.0621
Note
Modification of return oil flow switch
194.0190
option
Connection of extra heating elements
194.0191
option
Connection of heating cable
190.3592
option
Connection of heater for Hydroset oil
190.3590
option
S 223.651.en-01
© 2008 Sandvik SRP AB
IM Sandvik CH430:01, :02
A.1.3 Foundation loads Drawing No. 442.9912 The values are applicable for the maximum eccentric throw (36 mm (1.42")). Forces on foundation at each attachment point. CH430:01, :02 fixed installation
kN
lbf
Vertical static load including material*
31
6970
Rotating horizontal force (H)
10
2250
Cyclic vertical force (V)
±15
3375
Dynamic load during normal operation f = 6.0 Hz:
* Material volume =1.20 m3 (40 ft3) * Bulk density = 1 800 kg/m3 (3 970 lbs)
CH430:01, :02 on rubber dampers
kN
lbf
Vertical static load including material*
31
6970
Rotating horizontal force (H)
3
675
Cyclic vertical force (V)
±12
2700
Dynamic load during starting and stopping:
Dynamic load during normal operation f = 6.0Hz Rotating horizontal force (H)
1
225
Cyclic vertical force (V)
±3
675
* Material volume = 1.20 m3 (40 ft3) * Bulk density = 1 800 kg/m3 (3 970 lbs) Horizontal displacement: ± 15 mm in all directions during starting and stopping ± 5 mm in all directions during operation
CH430:01, :02 with subframe on rubber dampers
kN
lbf
Vertical static load including material*
41
9220
Rotating horizontal force (H)
3
675
Cyclic vertical force (V)
±12
2700
Dynamic load during starting and stopping:
Dynamic load during normal operation f = 6.0 Hz Rotating horizontal force (H)
1
225
Cyclic vertical force (V)
±3
675
* Material volume = 1.20 m3 (40 ft3) * Bulk density = 1 800 kg/m3 (3 970 lbs) Horizontal displacement: ± 15 mm in all directions during starting and stopping ± 5 mm in all directions during operation
© 2008 Sandvik SRP AB
S 223.651.en-01
A-5
IM Sandvik CH430:01, :02
A.1.4 Mechanical connections Drawing No. 442.9820 (standard) Drawing No. 442.9819 (USA) The drawings show the points on the crusher and tank unit where connections are made, and also show the hoses that are supplied. This overview shows general information about the connections for the cone crusher and its accessories. Tank unit
Dimension
A
Lubrication oil from crusher
Rp 2" internal thread
B
Lubrication oil to crusher
Rp 1½" internal thread
C
Hydroset
Rp ¾" internal thread
D
To oil heat exchanger
Rp 1"
E
From oil heat exchanger
Rp 1"
F, G
Over-pressure air
Rp ¾" internal thread
Max pressure
Crusher H
Over-pressure air
Rp ¾" internal thread
I
Lubrication oil to tank
R 2"
K
Lubrication oil from tank
G 1½" B
L
Hydroset
G ¾" B
Water/oil heat exchanger (option) M
Oil inlet
N
Water outlet
G 1½" B G 1½" B
O
Water inlet
Rp 1½" B
P
Oil outlet
G 1½" B
Air/oil heat exchanger
A-6
Q
Oil outlet
G 1¼"
R
Oil inlet
G 1¼"
S 223.651.en-01
© 2008 Sandvik SRP AB
IM Sandvik CH430:01, :02 Mechanical connections overview
H
F
G E
A B
I
L
© 2008 Sandvik SRP AB
D
C
K M
N
O
P
S 223.651.en-01
R
Q
A-7
IM Sandvik CH430:01, :02
A.1.5 Cable overview This cable overview shows general information about electrical cables not included in the delivery from Sandvik. Site specific signal cables are excluded from this table. NOTE! Cable designation
All cable types and dimensions must meet local legislation.
Object
Cable path From
To -M1
50 Hz
Notes 60 Hz
W1-M1
Crusher main motor
W1-M2
Lubrication oil pump
Switchgear
-L9
1.5 kW
1.7 kW
W1-M3
Cooling fan
Switchgear
-M3
1.5 kW
1.7 kW
Option
W1-M8
Over-pressure fan
Switchgear
-M8
0.37 kW
0.43 kW
Option
W1-E7
Oil tank heating
Switchgear
-L9
2.5–8.2 kW depending on voltage and number of heaters
W1-CV
Power supply
Switchgear
-L9
-
-
W2-CV
Signals from switches
-L9
Control system or similar
-
-
A-8
Switchgear
Rating
S 223.651.en-01
75–132 kW
© 2008 Sandvik SRP AB
INSTRUMENT LIST Plant: Equipment Tag No: Equipment Name: Equipment Supplier:
HYDROCONE CH/CS-420/430 SANDVIK ROCK PROCESSING
INSTRUMENT TYPE APPLICATION IDENTIFICATION Plant SRP Tag No. Tag No. -TI1 Thermometer Return oil temperature (main)
INSTRUMENT DETAILS Model Range
REMARKS Part No.
Manufacturer
ICF 60
0-120ºC
923.0192-00 LTR
Lubr. system
-PI1
Pressure gauge
Hydroset pressure
100M20-2
0-6 MPa
923.0379-00 Tempress
Hydroset system
-PI2
Pressure gauge
Oil pressure (main)
2748 D63
0-1.6 MPa
923.0193-00 Wika
Lubr. system
-LI1
Oil level indicator
Oil level in tank (main)
H00361-010
High/Low
914.0174-00 Parker Hannifin Lubr. system
-LI2
Oil level indicator
Oil level in tank (Hydroset)
H00361-007
High/Low
914.0170-00 Parker Hannifin Hydroset system
Sandvik Rock Processing Rev: 01/New branding Date: 07-06-15/Jwa
195.0620 Instrument list CH_CS-420_430 Typical installation 1 (1)
.
SENSOR LIST Plant: Equipment Tag No: Equipment Name: Equipment Supplier: IDENTIFICATION Plant SRP Tag No. Tag No. -TG1 -TG2 -TG3 -OG1 -PG2
-B1N -B1N -B2N -B3N -U1N
SENSOR TYPE
HYDROCONE CH/CS-420/430 SANDVIK ROCK PROCESSING APPLICATION
SENSOR DETAILS Model Range
Thermostat Thermostat Thermostat Flow indicator Pressure guard
Return oil temperature Oil cooling Oil heating Return oil flow Filter diff. pressure (main)
RT101 17-5003 RT101 17-5003 RT101 17-5003 HeliFloat PF PIS3097
Position sensor Position sensor Press. transmitter Temp. transmitter Power transducer
Mainshaft position (HS-2800) Mainshaft position (HS-3800) Hydroset pressure Return oil temperature Drive motor power draw
EDS 160 EDS 250 3376 FLEXTOP PT-100 P200-054
Sandvik Rock Processing Rev: 01/ New branding Date: 07-06-05/Jwa
REMARKS Part No.
Output
2.2 bar
923.0095-00 923.0095-00 923.0095-00 984.1008-00 912.0127-00
NC/NO NC/NO NC/NO NC/NO NO
0-160mm 0-250mm 0-250bar 0-200°C
984.0390-00 984.0391-00 923.0507-00 923.0489-00
4-20mA 4-20mA 4-20mA 4-20mA 4-20mA
195.0621 Sensor list CH_CS-420_430 Typical installation 1 (1)
Contact rating 4A,400V 4A,400V 4A,400V 6A,240V 2,5A 230V
Manufacturer Danfoss Danfoss Danfoss HeliSim Knecht
Lubr. system -“-“-“-“-“-“-“-“-
Micro Epsilon Micro Epsilon Tecsis Bourdone Sed. Tillquist
ASRi ASRi ASRi ASRi ASRi
